US4636264A - Autodeposition post-bath rinse process - Google Patents
Autodeposition post-bath rinse process Download PDFInfo
- Publication number
- US4636264A US4636264A US06/802,635 US80263585A US4636264A US 4636264 A US4636264 A US 4636264A US 80263585 A US80263585 A US 80263585A US 4636264 A US4636264 A US 4636264A
- Authority
- US
- United States
- Prior art keywords
- rinse
- salt
- resin
- aqueous solution
- chromate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 150000003839 salts Chemical class 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 26
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910001868 water Inorganic materials 0.000 claims abstract description 11
- 238000011065 in-situ storage Methods 0.000 claims abstract 2
- 229910052751 metal Inorganic materials 0.000 claims description 46
- 239000002184 metal Substances 0.000 claims description 46
- 239000011347 resin Substances 0.000 claims description 45
- 229920005989 resin Polymers 0.000 claims description 45
- 239000007864 aqueous solution Substances 0.000 claims description 13
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims description 13
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims description 13
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229920000126 latex Polymers 0.000 claims description 7
- -1 salt anion Chemical class 0.000 claims description 7
- 239000011701 zinc Substances 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 150000001768 cations Chemical class 0.000 claims description 6
- 229910001430 chromium ion Inorganic materials 0.000 claims description 6
- 239000004816 latex Substances 0.000 claims description 6
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 3
- RMISVBXFFXBNAD-UHFFFAOYSA-N calcium;oxido-(oxido(dioxo)chromio)oxy-dioxochromium Chemical compound [Ca+2].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O RMISVBXFFXBNAD-UHFFFAOYSA-N 0.000 claims description 3
- 150000001735 carboxylic acids Chemical class 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910052712 strontium Inorganic materials 0.000 claims description 3
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 3
- QLOKJRIVRGCVIM-UHFFFAOYSA-N 1-[(4-methylsulfanylphenyl)methyl]piperazine Chemical compound C1=CC(SC)=CC=C1CN1CCNCC1 QLOKJRIVRGCVIM-UHFFFAOYSA-N 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- GIOZLVMCHDGNNZ-UHFFFAOYSA-N magnesium;oxido-(oxido(dioxo)chromio)oxy-dioxochromium Chemical compound [Mg+2].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O GIOZLVMCHDGNNZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000002815 nickel Chemical class 0.000 claims description 2
- PXLIDIMHPNPGMH-UHFFFAOYSA-N sodium chromate Chemical compound [Na+].[Na+].[O-][Cr]([O-])(=O)=O PXLIDIMHPNPGMH-UHFFFAOYSA-N 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 claims 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims 1
- 230000002708 enhancing effect Effects 0.000 claims 1
- 229940050410 gluconate Drugs 0.000 claims 1
- 239000002243 precursor Substances 0.000 claims 1
- 150000001845 chromium compounds Chemical class 0.000 abstract description 3
- 235000002639 sodium chloride Nutrition 0.000 description 27
- 238000012360 testing method Methods 0.000 description 19
- 239000000243 solution Substances 0.000 description 18
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical class CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 229910052804 chromium Inorganic materials 0.000 description 9
- 239000011651 chromium Substances 0.000 description 9
- 239000012266 salt solution Substances 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 150000001450 anions Chemical class 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- WGLPBDUCMAPZCE-UHFFFAOYSA-N chromium trioxide Inorganic materials O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 239000004222 ferrous gluconate Substances 0.000 description 4
- 235000013924 ferrous gluconate Nutrition 0.000 description 4
- 229960001645 ferrous gluconate Drugs 0.000 description 4
- VRIVJOXICYMTAG-IYEMJOQQSA-L iron(ii) gluconate Chemical compound [Fe+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O VRIVJOXICYMTAG-IYEMJOQQSA-L 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000010952 in-situ formation Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- SHXXPRJOPFJRHA-UHFFFAOYSA-K iron(iii) fluoride Chemical compound F[Fe](F)F SHXXPRJOPFJRHA-UHFFFAOYSA-K 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 229940078494 nickel acetate Drugs 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- RILZRCJGXSFXNE-UHFFFAOYSA-N 2-[4-(trifluoromethoxy)phenyl]ethanol Chemical compound OCCC1=CC=C(OC(F)(F)F)C=C1 RILZRCJGXSFXNE-UHFFFAOYSA-N 0.000 description 1
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002800 charge carrier Substances 0.000 description 1
- DGLFSNZWRYADFC-UHFFFAOYSA-N chembl2334586 Chemical compound C1CCC2=CN=C(N)N=C2C2=C1NC1=CC=C(C#CC(C)(O)C)C=C12 DGLFSNZWRYADFC-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229940117975 chromium trioxide Drugs 0.000 description 1
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 description 1
- LSRJXMDEXXKFCD-UHFFFAOYSA-L chromium(6+) dihydroxy(dioxo)chromium oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6].O[Cr](O)(=O)=O LSRJXMDEXXKFCD-UHFFFAOYSA-L 0.000 description 1
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229940076286 cupric acetate Drugs 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- JQVALDCWTQRVQE-UHFFFAOYSA-N dilithium;dioxido(dioxo)chromium Chemical compound [Li+].[Li+].[O-][Cr]([O-])(=O)=O JQVALDCWTQRVQE-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 239000012433 hydrogen halide Substances 0.000 description 1
- 229910000039 hydrogen halide Inorganic materials 0.000 description 1
- 159000000014 iron salts Chemical class 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical class [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- RXSHXLOMRZJCLB-UHFFFAOYSA-L strontium;diacetate Chemical compound [Sr+2].CC([O-])=O.CC([O-])=O RXSHXLOMRZJCLB-UHFFFAOYSA-L 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/142—Auto-deposited coatings, i.e. autophoretic coatings
- B05D7/144—After-treatment of auto-deposited coatings
Definitions
- This invention relates to improving the anticorrosive properties of an autodeposition coating by a post-bath rinse which introduces certain metal salts into the resin coating.
- Inorganic pigments i.e. insoluble colored substances
- U.S. Pat. No. 4,030,945 discloses a process wherein metal surfaces, after they are autodeposition coated with organic resins, are rinsed with diluted aqueous solutions containing hexavalent chromium or combinations of hexavalent chromium with formaldehyde-reduced chromium compounds.
- chromium compounds such as chromium trioxide (chromic acid), and/or water or acid soluble chromates or dichromates can be employed, especially potassium or sodium dichromate, or sodium, potassium, or lithium chromate.
- U.S. Pat. No. 3,647,567 discloses what appear to be autodeposited resin coatings which are subjected to a post-bath rinse using chromium trioxide, phosphoric acid, or water soluble or acid soluble chromates and dichromates.
- the specifically disclosed chromates or dichromates are: potassium, sodium, ammonium, calcium, cesium, lithium, magnesium, zinc, etc. (sic) chromates and sodium, ammonium, lithium, etc. (sic) dichromates, zinc chromate being preferred.
- a zinc "chromate" containing solution was prepared by adding an excess of zinc carbonate to a 10% aqueous chromium oxide solution.
- the activating systems are oxidizing acid systems, specifically nitric acid or sulfuric acid when the substrate contains iron, zinc, or tin.
- a mixture of fluoroboric acid, hydrofluoric acid, chromic anhydride and potassium ferricyanide can also be employed as the activating system.
- inorganic pigments improving the autodeposition coating anticorrosive property directly into the coating bath and deposit same along with the organic resin layer on the metal surface.
- Known anticorrosive pigments include compounds of barium, strontium, zinc and lead, the chromates of said metals being preferably used. Such chromates without exception are only sparingly soluble in water.
- the autodeposition method is such that the acidic latex superficially mordants the metal surface to be coated, thereby dissolving metal ions of the metal surface into the solution.
- Such positive charge carriers cause the stabilized resin dispersion to coagulate in the proximity of the metal surface, whereby a homogeneous coating with the organic resin is effected without electricity. Due to the low pH of this coating process (between 1.5 and 4.0) such anticorrosive pigments are more or less rapidly converted into a soluble form, and theoretically should then be deposited simultaneously with the organic resin particles.
- the metal cations present in the acidic aqueous solutions contribute to an increased coagulation of the resin dispersion which may even result in a breakdown of the latex due to its complete coagulation.
- the present invention relates to a process for improving the anticorrosive properties of autodeposited resin coatings on metal substrates which are mechanically and/or chemically cleaned by means of known procedures, autodeposition coated with any optional organic resin and, if desired, rinsed with water, and then
- Metal substrates which can be better protected against corrosion by application of the process of this invention comprise iron, tin, nickel, lead, chromium, zinc, aluminum, or alloys thereof, especially steel, as well as surfaces which have been coated with one of said metals or its alloys.
- the organic resins to be autophoretically deposited on the metal surfaces may include a variety of resin materials in latex form as known from numerous publications.
- examples of such organic coating-forming resin materials are polyethylene, polyacrylates, styrene/butadiene-copolymers, vinyl chloride/vinylidene chloride-copolymers and the like.
- any autodepositable resin can be used in this invention, those which produce relatively soft coatings, such as acrylic and styrene-butadiene polymers are most improved in their anticorrosive properties by the process of the invention.
- the polymers are autodeposited according to known methods on metal surfaces which have been chemically and/or mechanically cleaned in the conventional manner.
- the uncured coatings may be rinsed with water immediately after the actual coating reaction.
- any of the earlier mentioned metal cations are useful, although lead or nickel salts are preferred.
- the anions that are useful must form salts which are readily soluble in water with the corresponding cations. Moreover, they must not in any way adversely affect the finished product.
- salts of the hydrogen halide acids or of sulfuric acid are not suitable for the invention, as their anions, e.g. Cl - and SO 4 2- , are known to corrode metal surfaces and, thus, the solutions thereof will not serve to increase, but rather to reduce, the corrosion resistance of the metal substrate.
- Salts of the earlier mentioned metals formed with anions of organic carboxylic acids have proven to be particularly valuable for use in the inventive process.
- acetates (ethanoates), propionates (propanoates), as well as salts of higher carboxylic or dicarboxylic acids can be employed.
- the acetates of these metals are particularly preferred, as it can be assumed that these anions are decomposed to form CO 2 and H 2 O when the autodeposited coating is cured in the presence of hexavalent chromium ions. Such decomposition products will not negatively influence the anticorrosive propeties imparted to the metal surfaces.
- the amount of the metal salts in the aqueous rinse solutions with which the autodeposited uncured-resin coated metal substrates are treated according to this invention may vary within wide limits.
- the salts of the first rinse are minimally used in an effective amount sufficient to provide an enhancement of the anticorrosive properties of the autodeposited resin after these salts are converted by the second rinse and the resin is cured.
- the chromates of the second rinse are minimally used in an effective amount sufficient to convert enough of those salts remaining in the resin after the first bath to water insoluble chromate salts which remain in the resin after curing, to provide the enhanced anticorrosive properties.
- For the first rinse preferably 1 to 10 grams/liter, most preferably 2.5 to 7 grams/liter, of salts as measured by their cations are employed.
- the pH value of the first rinse can be lowered within the above mentioned pH range of 4.5 to 8.5 using the acid which provides the employed salt's anion.
- solutions containing lead acetate or nickel acetate may be adjusted with acetic acid to a pH of 4.9 to 5.3.
- the metal substrates autodeposition coated with the uncured organic resin as described above are contacted with the first rinse salt solutions according to known methods.
- the coated metal substrates are immersed in the metal salt solutions, spray-treated with these solutions, or treated by a combined dip/spray-procedure.
- the duration of treatment is 30 to 120 seconds, and preferably about 90 seconds.
- the salt solutions are at a temperature of 4° C. to 50° C., 20° C. being preferred.
- the salts are incorporated in the still soft organic resin layer. However, they are still accessible to further chemical reactions and, according to the invention, are treated in a subsequent step with an aqueous chromium-containing second rinse solution, as a result of which the respective organic metal salts are converted into the corresponding chromates.
- the second rinse aqueous solution required for the step of converting the water-soluble metal salts into the corresponding chromates contains water-soluble hexavalent chromium compounds.
- examples of such compounds are chromic acid, potassium dichromate, magnesium dichromate, potassium chromate and sodium chromate.
- any chromium-containing compound which forms hexavalent chromium ions in an acidic aqueous medium can be employed.
- Preferred hexavalent chromium sources are dichromates, for example calcium dichromate.
- Such solutions may also be prepared by adding a suitable salt, e.g. calcium carbonate, to an aqueous solution of chromic acid.
- Solutions which contain trivalent chromium in addition to hexavalent chromium are preferred to be used. Such solutions may also be prepared according to prior art by partially reducing solutions containing hexavalent chromium with suitable reducing agents.
- One known route comprises adding formaldehyde to a chromic acid solution to reduce part of the hexavalent chromium to trivalent chromium.
- the mol ratio of trivalent to hexavalent chromium in such solutions is 0.3-3:1. In total the solutions contain 1 to 20, preferably 5 to 15 grams/liter of chromium.
- the conversion of the metal salts incorporated in the uncured organic resin layer during the first rinse is also effected in accordance with known methods.
- the metal surfaces can either be immersed in the chromium containing aqueous salt solutions, spray-treated with these solutions, or treated by a combined dip/spray-procedure.
- the duration of treatment is 30 to 120 seconds preferably about 90 seconds, at a temperature of 4° C. to 50° C., preferably about 20° C.
- the metal surfaces having been autodeposition coated with an uncured organic resin and then additionally protected against corrosion by the in situ formation of an (insoluble) metal chromate are subsequently cured in any known manner, for example by heating (preferably baking) to elevated temperatures of 90° C. to 150° C., preferably 110° C.
- the selection of the particular temperature will depend on the type of organic resin used for the coating.
- a completely continuous autodeposited organic resin surface is formed which, due to its content of incorporated metal chromate, substantially better protects the metal substrate against corrosion than those metal substrates having an autodeposited organic resin layer thereon which has not been autodeposition post-bath rinsed at all or which has been post-bath rinsed only with chromic acid.
- Test sheets made of a steel material No. 1.1405 [according to German Industrial Norm (DIN); an unalloyed steel, cold-rolled, deep-draw grade; this material is used for body sheets in the automotive industry], after cleaning (1) were coated in an autodeposition coating bath having the following composition, at 20° C. ⁇ 2° C. for 90 seconds:
- test sheets were subsequently (2) rinsed in water for 30 to 60 seconds, then (3) immersed in the respective metal salt solution as set forth in the following Table 1 at 20° C. for 90 seconds and thereafter (4) rinsed at 20° C. in a solution containing 6.15 g/l trivalent chromium(III) and 10.9 g/l hexavalent chromium(VI) for 90 seconds. Finally, (5) the test sheets were baked in an oven at 110° C. for 30 minutes. Examples 15 and 16 are for comparison.
- test sheets were subjected to tests of anticorrosive properties according to DIN 53,167 and to Volkswagen(VW) Testing Standard No. 3.17.1 of Jan. 6, 1981 (Test Simulating the Action of Crushed Rock - Salt Spray Test; "Steintsch-Salzspruehtest”).
- the test sheets were subjected to the test conditions for 240 hours and 480 hours, respectively and evaluated after a recovery period of 1 hour.
- Q-panels were processed through a 10% by weight solids of a 97.43% by weight styrene-butadiene latex autodepostion bath with 5% by volume of an activator comprising HF and ferric fluoride, and an aqueous carbon black pigment dispersion.
- the panels were subsequently first rinsed with an aqueous solution of ferrous gluconate (4.6 g/l) followed by a second rinse with aqueous chromic acid which was partially reduced by 37% formaldehyde (3% by weight).
- the rinsed, uncured autodeposited resin coating was then cured by baking at 160° C. The times for the above were: autodeposition bath--1 min; dwell--1 min; first rinse--1 min; dwell--30 sec; second rinse--1 min; cure--15 min.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical Treatment Of Metals (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Detergent Compositions (AREA)
- Laminated Bodies (AREA)
- Physical Vapour Deposition (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19853500443 DE3500443A1 (de) | 1985-01-09 | 1985-01-09 | Verfahren zur verbesserung des korrosionsschutzes autophoretisch abgeschiedener harzschichten auf metalloberflaechen |
| DE3500443 | 1985-01-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US4636264A true US4636264A (en) | 1987-01-13 |
Family
ID=6259451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US06/802,635 Expired - Fee Related US4636264A (en) | 1985-01-09 | 1985-11-26 | Autodeposition post-bath rinse process |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US4636264A (pt) |
| EP (1) | EP0187917B1 (pt) |
| JP (1) | JPS61174973A (pt) |
| CN (1) | CN1008527B (pt) |
| AT (1) | ATE39502T1 (pt) |
| BR (1) | BR8600052A (pt) |
| CA (1) | CA1245918A (pt) |
| DE (2) | DE3500443A1 (pt) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4931317A (en) * | 1988-03-30 | 1990-06-05 | Nihon Parkerizing Co., Ltd. | Composition and process for the formation of a black coating on surfaces of materials |
| AU648452B2 (en) * | 1991-12-24 | 1994-04-21 | Pont-A-Mousson S.A. | Multilayer coating, with manufacturing process and mode of application |
| WO1994015719A1 (en) * | 1992-12-30 | 1994-07-21 | Henkel Corporation | Method for applying autodeposition coating |
| US5372853A (en) * | 1993-08-05 | 1994-12-13 | Henkel Corporation | Treatment to improve corrosion resistance of autodeposited coatings of metallic surfaces |
| US5441773A (en) * | 1992-01-21 | 1995-08-15 | Betz Laboratories, Inc. | Composition and method of forming a black no-rinse conversion coating on metal surfaces |
| US5470613A (en) * | 1992-01-21 | 1995-11-28 | Betz Laboratories, Inc. | Composition and method of forming a black no-rinse conversion coating on metal surfaces |
| US5667845A (en) * | 1993-08-05 | 1997-09-16 | Henkel Corporation | Treatment to improve corrosion resistance of autodeposited coatings on metallic surfaces |
| US5704995A (en) * | 1996-07-16 | 1998-01-06 | Globe Motors, A Division Of Labinal Components And Systems, Inc. | Method for forming a black, adherent coating on a metal substrate |
| US5786030A (en) * | 1996-11-12 | 1998-07-28 | Henkel Corporation | Spotting resistant gloss enhancement of autodeposition coating |
| WO2000071265A1 (en) | 1999-05-21 | 2000-11-30 | Henkel Corporation | Autodeposition post-bath rinse process |
| US20020011309A1 (en) * | 2000-02-18 | 2002-01-31 | Agarwal Rajat K. | Rubber-metal Composites |
| US20030104212A1 (en) * | 1999-05-26 | 2003-06-05 | Agarwal Rajat K. | Epoxy resin-based autodeposition coatings |
| US20030149169A1 (en) * | 2001-11-14 | 2003-08-07 | Bammel Brian D. | Novel epoxy dispersions for use in coatings |
| US6613387B2 (en) | 2000-11-22 | 2003-09-02 | Henkel Corporation | Protective reaction rinse for autodeposition coatings |
| US20040043155A1 (en) * | 2002-07-15 | 2004-03-04 | Mcgee John D. | Corrosion resistant films based on ethylenically unsaturated monomer modified epoxy emulsions |
| US20050065242A1 (en) * | 2002-07-15 | 2005-03-24 | Henkel Corporation | Coatings with enhanced water-barrier and anti-corrosive properties |
| DE102009029334A1 (de) * | 2009-09-10 | 2011-03-24 | Henkel Ag & Co. Kgaa | Zweistufiges Verfahren zur korrosionsschützenden Behandlung von Metalloberflächen |
| WO2012087813A2 (en) | 2010-12-20 | 2012-06-28 | Henkel Ag & Co. Kgaa | Glossy improved appearance auto-deposition coating, and methods of applying same |
| WO2014151311A1 (en) | 2013-03-15 | 2014-09-25 | Henkel Ag & Co. Kgaa | Electrodeposition of an autodepositable polymer |
| US9228109B2 (en) | 2010-12-20 | 2016-01-05 | Henkel Ag & Co. Kgaa | Glossy improved appearance auto-deposition coating, and methods of applying same |
| WO2017117169A1 (en) | 2015-12-31 | 2017-07-06 | Henkel Ag & Co. Kgaa | Low bake autodeposition coatings |
| US10323314B2 (en) | 2011-06-17 | 2019-06-18 | Henkel Ag & Co. Kgaa | Single bath autodeposition coating for combination metal substrates and methods therefor |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3442985A1 (de) * | 1984-11-26 | 1986-05-28 | Henkel KGaA, 4000 Düsseldorf | Verfahren zur verbesserung des korrosionsschutzes von autophoretisch abgeschiedenen harzueberzuegen auf metalloberflaechen |
| JP3515183B2 (ja) * | 1994-08-30 | 2004-04-05 | 臼井国際産業株式会社 | 金属管における耐食性樹脂被覆構造 |
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| US3647567A (en) * | 1969-11-28 | 1972-03-07 | Celanese Coatings Co | Post-dipping of acidic deposition coatings |
| US3791431A (en) * | 1966-06-01 | 1974-02-12 | Amchem Prod | Process for coating metals |
| US4030945A (en) * | 1966-06-01 | 1977-06-21 | Amchem Products, Inc. | Rinsing coated metallic surfaces |
| US4186226A (en) * | 1978-06-21 | 1980-01-29 | Union Carbide Corporation | Autodeposited coatings with increased surface slip |
| US4186219A (en) * | 1975-08-29 | 1980-01-29 | Union Carbide Corporation | Maintaining the effectiveness of a coating composition |
| US4414350A (en) * | 1979-09-27 | 1983-11-08 | Amchem Products, Inc. | Ferrous complexing agent for autodeposition |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1089155A (en) * | 1975-08-29 | 1980-11-11 | Wilbur S. Hall | Treating autodeposited coatings with cr composition |
| US4411865A (en) * | 1979-04-05 | 1983-10-25 | Betz Laboratories, Inc. | Method of corrosion inhibition in aqueous mediums |
-
1985
- 1985-01-09 DE DE19853500443 patent/DE3500443A1/de not_active Withdrawn
- 1985-11-18 AT AT85114639T patent/ATE39502T1/de not_active IP Right Cessation
- 1985-11-18 DE DE8585114639T patent/DE3567035D1/de not_active Expired
- 1985-11-18 EP EP85114639A patent/EP0187917B1/de not_active Expired
- 1985-11-26 CA CA000496169A patent/CA1245918A/en not_active Expired
- 1985-11-26 US US06/802,635 patent/US4636264A/en not_active Expired - Fee Related
-
1986
- 1986-01-04 CN CN86100013A patent/CN1008527B/zh not_active Expired
- 1986-01-08 BR BR8600052A patent/BR8600052A/pt unknown
- 1986-01-09 JP JP61003375A patent/JPS61174973A/ja active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3791431A (en) * | 1966-06-01 | 1974-02-12 | Amchem Prod | Process for coating metals |
| US4030945A (en) * | 1966-06-01 | 1977-06-21 | Amchem Products, Inc. | Rinsing coated metallic surfaces |
| US3647567A (en) * | 1969-11-28 | 1972-03-07 | Celanese Coatings Co | Post-dipping of acidic deposition coatings |
| US4186219A (en) * | 1975-08-29 | 1980-01-29 | Union Carbide Corporation | Maintaining the effectiveness of a coating composition |
| US4186226A (en) * | 1978-06-21 | 1980-01-29 | Union Carbide Corporation | Autodeposited coatings with increased surface slip |
| US4414350A (en) * | 1979-09-27 | 1983-11-08 | Amchem Products, Inc. | Ferrous complexing agent for autodeposition |
Cited By (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU610370B2 (en) * | 1988-03-30 | 1991-05-16 | Nihon Parkerizing Company Limited | Composition and process for the formation of a black coating on surfaces of materials |
| US4931317A (en) * | 1988-03-30 | 1990-06-05 | Nihon Parkerizing Co., Ltd. | Composition and process for the formation of a black coating on surfaces of materials |
| AU648452B2 (en) * | 1991-12-24 | 1994-04-21 | Pont-A-Mousson S.A. | Multilayer coating, with manufacturing process and mode of application |
| US5356679A (en) * | 1991-12-24 | 1994-10-18 | Pont-A-Mousson S.A. | Pipe surface coating with conversion and thermosetting resin layer, and process for the coating application |
| US5441773A (en) * | 1992-01-21 | 1995-08-15 | Betz Laboratories, Inc. | Composition and method of forming a black no-rinse conversion coating on metal surfaces |
| US5470613A (en) * | 1992-01-21 | 1995-11-28 | Betz Laboratories, Inc. | Composition and method of forming a black no-rinse conversion coating on metal surfaces |
| US5385758A (en) * | 1992-12-30 | 1995-01-31 | Henkel Corporation | Method for applying autodeposition coating |
| WO1994015719A1 (en) * | 1992-12-30 | 1994-07-21 | Henkel Corporation | Method for applying autodeposition coating |
| US5372853A (en) * | 1993-08-05 | 1994-12-13 | Henkel Corporation | Treatment to improve corrosion resistance of autodeposited coatings of metallic surfaces |
| US5667845A (en) * | 1993-08-05 | 1997-09-16 | Henkel Corporation | Treatment to improve corrosion resistance of autodeposited coatings on metallic surfaces |
| US5704995A (en) * | 1996-07-16 | 1998-01-06 | Globe Motors, A Division Of Labinal Components And Systems, Inc. | Method for forming a black, adherent coating on a metal substrate |
| US5931993A (en) * | 1996-07-16 | 1999-08-03 | Globe Motors | Composition for forming a black, adherent coating on a metal substrate |
| US5786030A (en) * | 1996-11-12 | 1998-07-28 | Henkel Corporation | Spotting resistant gloss enhancement of autodeposition coating |
| US6410092B1 (en) * | 1999-05-21 | 2002-06-25 | Henkel Corporation | Autodeposition post-bath rinse process |
| WO2000071265A1 (en) | 1999-05-21 | 2000-11-30 | Henkel Corporation | Autodeposition post-bath rinse process |
| US20030104212A1 (en) * | 1999-05-26 | 2003-06-05 | Agarwal Rajat K. | Epoxy resin-based autodeposition coatings |
| US6833398B2 (en) * | 1999-05-26 | 2004-12-21 | Henkel Kommanditgesellschaft Auf Aktien | Epoxy resin-based autodeposition coatings |
| US20020011309A1 (en) * | 2000-02-18 | 2002-01-31 | Agarwal Rajat K. | Rubber-metal Composites |
| US6805768B2 (en) | 2000-02-18 | 2004-10-19 | Henkel Kommanditgesellschaft Auf Aktien | Method of forming rubber-metal composites |
| US6613387B2 (en) | 2000-11-22 | 2003-09-02 | Henkel Corporation | Protective reaction rinse for autodeposition coatings |
| US6989411B2 (en) | 2001-11-14 | 2006-01-24 | Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) | Epoxy dispersions for use in coatings |
| US20030149169A1 (en) * | 2001-11-14 | 2003-08-07 | Bammel Brian D. | Novel epoxy dispersions for use in coatings |
| US7138444B2 (en) | 2002-07-15 | 2006-11-21 | Henkel Kommanditgesellschaft Auf Atkien (Henkel Kgaa) | Corrosion resistant films based on ethylenically unsaturated monomer modified epoxy emulsions |
| US20050065242A1 (en) * | 2002-07-15 | 2005-03-24 | Henkel Corporation | Coatings with enhanced water-barrier and anti-corrosive properties |
| US20040043155A1 (en) * | 2002-07-15 | 2004-03-04 | Mcgee John D. | Corrosion resistant films based on ethylenically unsaturated monomer modified epoxy emulsions |
| US7388044B2 (en) | 2002-07-15 | 2008-06-17 | Henkel Kommanditgesellschaft Auf Aktien | Coatings with enhanced water-barrier and anti-corrosive properties |
| DE102009029334A1 (de) * | 2009-09-10 | 2011-03-24 | Henkel Ag & Co. Kgaa | Zweistufiges Verfahren zur korrosionsschützenden Behandlung von Metalloberflächen |
| US9403188B2 (en) | 2009-09-10 | 2016-08-02 | Henkel Ag & Co. Kgaa | Two-stage method for the corrosion protection treatment of metal surfaces |
| WO2012087813A2 (en) | 2010-12-20 | 2012-06-28 | Henkel Ag & Co. Kgaa | Glossy improved appearance auto-deposition coating, and methods of applying same |
| US9228109B2 (en) | 2010-12-20 | 2016-01-05 | Henkel Ag & Co. Kgaa | Glossy improved appearance auto-deposition coating, and methods of applying same |
| US10323314B2 (en) | 2011-06-17 | 2019-06-18 | Henkel Ag & Co. Kgaa | Single bath autodeposition coating for combination metal substrates and methods therefor |
| WO2014151311A1 (en) | 2013-03-15 | 2014-09-25 | Henkel Ag & Co. Kgaa | Electrodeposition of an autodepositable polymer |
| US9115442B2 (en) | 2013-03-15 | 2015-08-25 | Henkel Ag & Co. Kgaa | Electrodeposition of an autodepositable polymer |
| WO2017117169A1 (en) | 2015-12-31 | 2017-07-06 | Henkel Ag & Co. Kgaa | Low bake autodeposition coatings |
| US11426762B2 (en) | 2015-12-31 | 2022-08-30 | Henkel Ag & Co. Kgaa | Low bake autodeposition coatings |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1008527B (zh) | 1990-06-27 |
| JPS61174973A (ja) | 1986-08-06 |
| CN86100013A (zh) | 1986-07-09 |
| ATE39502T1 (de) | 1989-01-15 |
| CA1245918A (en) | 1988-12-06 |
| DE3500443A1 (de) | 1986-09-11 |
| EP0187917A1 (de) | 1986-07-23 |
| EP0187917B1 (de) | 1988-12-28 |
| DE3567035D1 (en) | 1989-02-02 |
| BR8600052A (pt) | 1986-09-23 |
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