US20180057241A1 - Container with absorptive patch - Google Patents
Container with absorptive patch Download PDFInfo
- Publication number
- US20180057241A1 US20180057241A1 US15/251,073 US201615251073A US2018057241A1 US 20180057241 A1 US20180057241 A1 US 20180057241A1 US 201615251073 A US201615251073 A US 201615251073A US 2018057241 A1 US2018057241 A1 US 2018057241A1
- Authority
- US
- United States
- Prior art keywords
- barrier layer
- container
- depression
- oxygen
- absorptive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000004888 barrier function Effects 0.000 claims abstract description 96
- 239000000463 material Substances 0.000 claims abstract description 70
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000001301 oxygen Substances 0.000 claims abstract description 63
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 63
- 239000007789 gas Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000011049 filling Methods 0.000 claims description 6
- 238000010329 laser etching Methods 0.000 claims description 6
- 239000011104 metalized film Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000011236 particulate material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 57
- -1 polypropylene Polymers 0.000 description 20
- 238000004806 packaging method and process Methods 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 6
- 229920001903 high density polyethylene Polymers 0.000 description 6
- 239000004700 high-density polyethylene Substances 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 229920005669 high impact polystyrene Polymers 0.000 description 5
- 239000004797 high-impact polystyrene Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 235000016709 nutrition Nutrition 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 229920000515 polycarbonate Polymers 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229920000092 linear low density polyethylene Polymers 0.000 description 4
- 239000004707 linear low-density polyethylene Substances 0.000 description 4
- 229920001684 low density polyethylene Polymers 0.000 description 4
- 239000004702 low-density polyethylene Substances 0.000 description 4
- 229920002239 polyacrylonitrile Polymers 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 239000011112 polyethylene naphthalate Substances 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- 239000006041 probiotic Substances 0.000 description 4
- 235000018291 probiotics Nutrition 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 235000013350 formula milk Nutrition 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000004626 polylactic acid Substances 0.000 description 3
- 235000013343 vitamin Nutrition 0.000 description 3
- 229940088594 vitamin Drugs 0.000 description 3
- 229930003231 vitamin Natural products 0.000 description 3
- 239000011782 vitamin Substances 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 150000008360 acrylonitriles Chemical class 0.000 description 2
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 229910052570 clay Inorganic materials 0.000 description 2
- 235000016213 coffee Nutrition 0.000 description 2
- 235000013353 coffee beverage Nutrition 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 235000015872 dietary supplement Nutrition 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004798 oriented polystyrene Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920006254 polymer film Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 208000034809 Product contamination Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- FRHBOQMZUOWXQL-UHFFFAOYSA-L ammonium ferric citrate Chemical compound [NH4+].[Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FRHBOQMZUOWXQL-UHFFFAOYSA-L 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229960004642 ferric ammonium citrate Drugs 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004313 iron ammonium citrate Substances 0.000 description 1
- 235000000011 iron ammonium citrate Nutrition 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 235000011147 magnesium chloride Nutrition 0.000 description 1
- PALNZFJYSCMLBK-UHFFFAOYSA-K magnesium;potassium;trichloride;hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-].[Cl-].[K+] PALNZFJYSCMLBK-UHFFFAOYSA-K 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 235000005974 protein supplement Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
- B65D81/264—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
- B65D43/02—Removable lids or covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
- B65D81/266—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
Definitions
- the present disclosure relates to a container for holding a particulate or powder product, such as infant formula. More specifically, the disclosure is directed to an absorptive container that includes an oxygen and/or moisture vapor absorptive material disposed therewith. The disclosure also relates to a can end including an absorptive material, and a method of manufacturing an absorptive container.
- the container should be user-friendly for the ultimate consumer.
- a user-friendly container is one that is convenient for the ultimate user to store, use and from which to scoop, measure and dispense the product contained within.
- a user-friendly container also should minimize the risk of contamination or leaching of the container components into the product and providing a consumption risk to an end user. For example, a desiccant mixed directly with the product would provide too great of a risk of product contamination or subject consumption to be practical.
- the container should also be able to be produced using, and compatible with, modern container designs, manufacturing process, and materials.
- Containers formed of plastic and/or metal are often used to store and sell various particulate products, particularly in the industrial, food, and pharmaceutical sectors.
- Modern container manufacturing and product packaging may, for example, place a separately manufactured can end or lid on the container before or after the container is filled with product.
- a container should provide product with a long shelf life under high temperatures during distribution and storage (i.e. temperatures of at least about 30° C., and up to and above 40° C.) and sequester oxygen and/or moisture from the container chamber and the product.
- a container in one embodiment, includes a sidewall defining an interior chamber and a can end attached to the sidewall.
- the can end may include a recessed concavity integrally formed in the can end and open to the chamber.
- At least one barrier layer may be disposed between, or dividing, the concavity and the chamber.
- the can end may include a center on which the concavity is disposed.
- An oxygen absorptive material may be disposed within the concavity. The oxygen absorptive material may be granular.
- the at least one barrier layer includes a gas barrier layer and a second barrier layer.
- the gas barrier layer may face the interior chamber, and the bottom layer may face the concavity.
- the gas barrier layer may be comprised of, or constructed from, a metalized film having a polymer layer and a metal layer disposed on the polymer layer.
- the second barrier layer may be comprised of, or constructed from, an oxygen permeable material.
- the barrier layer may include a plurality of apertures.
- a can end in another embodiment, includes a body having a shallow concave depression.
- An absorptive material may be disposed in the depression.
- the absorptive material may absorb oxygen and/or moisture vapor.
- the barrier layer may cover the absorptive material and be attached to the body.
- the barrier layer may comprise a gas barrier layer and a second barrier layer.
- the gas barrier layer may be constructed of a metalized film.
- the second barrier layer may be constructed of an oxygen and/or moisture vapor permeable material.
- a can end includes a body with a medial portion, and the shallow concave depression is positioned in the medial portion.
- the body and/or the depression may each have a circular profile.
- the depression may have a depression depth and a cross-sectional depression length, the depression depth being from 1% to 25% of the cross-sectional depression length.
- the body may have a cross-sectional area, and the depression has a depression cross-sectional area of from 2.5% to 50% of the body cross-sectional area.
- a method of manufacturing an oxygen absorptive container comprises: (a) providing a can end including a shallow cavity, the cavity including an oxygen absorptive material covered by at least one barrier layer; and (b) securing the can end to a container.
- the method of manufacturing may further comprise the at least one barrier layer to expose the oxygen absorptive material to an interior chamber of the container.
- the container is filled with product after the puncturing.
- the puncturing of the barrier layer may include laser-etching at least one aperture in the barrier layer.
- the barrier layer includes an oxygen permeable layer and a metallic layer. The puncturing may be of the metallic layer and not of the oxygen permeable layer, keeping the oxygen permeable layer intact.
- FIG. 1 is an elevation view of a cross-section of an embodiment of a container.
- FIG. 2 is an elevation view of a cross-section of an embodiment of a can end.
- FIG. 3 is top view of an embodiment of the can end of FIG. 2 .
- FIG. 4 is an elevation view of a cross-section of a can end with a packet disposed thereon.
- FIG. 5 is an elevation view of a cross-section of an embodiment of a container.
- Container 10 includes a sidewall 12 that defines an interior chamber 13 .
- Interior chamber 13 may be filled and sealed with product 11 , for example, particulate product such as nutritional compositions, infant formula, or coffee.
- Interior chamber 13 may have a fluid volume capacity of from 500 mL to 7000 mL.
- Sidewall 12 may be substantially non-transmissible to oxygen. Sidewall 12 that is non-transmissible to oxygen transmits no more than 100 cubic centimeters of O 2 per square meter per 24 hours (O 2 /m 2 /24 hours).
- Sidewall 12 may be constructed of, for example, high-density polyethylene, polypropylene, polycarbonate, or metal such as aluminum, steel, iron, or tin. Sidewall 12 may include layers of the same, or differing, materials. Sidewall 12 is attached to, or formed with, a can end 14 .
- can end 14 includes a recessed concavity 16 integrally formed therein.
- Recessed concavity 16 may be open to chamber 13 .
- Concavity 16 may be positioned and disposed on a center 28 of can end 14 .
- Concavity 16 may be formed by, for example, stamping, rolling or doming concavity 16 into can end 14 .
- Concavity 16 may also be integrally formed with, adhered onto, or welded with can end 14 .
- An oxygen absorptive material 18 may be disposed within concavity 16 .
- the oxygen absorptive material 18 may be, for example, iron powder, ascorbic acid, photosensitive polymers, enzymes, or combinations thereof.
- Oxygen absorptive material 18 may reduce levels of free oxygen gas within chamber 13 to less than 21%, preferably less than 5%, more preferably less than 1%, most preferably 0.01% or less, by volume.
- Oxygen absorptive material 18 may be included in an amount of from 0.1 cubic centimeters to 10 cubic centimeters or from 1 cubic centimeter to 5 cubic centimeters.
- a moisture absorptive material 19 may also be disposed within concavity 16 .
- Moisture absorptive material 19 may absorb liquid water as well as water in the form of moisture vapor, such that it is a desiccant.
- Moisture absorptive material 19 may be, for example, silica gel, clay and minerals, calcium oxide, activated clay, and a deliquescent salt, such as calcium chloride, magnesium chloride, zinc chloride, potassium carbonate, potassium phosphate, carnallite, ferric ammonium citrate, potassium hydroxide, ferric chloride, and/or sodium hydroxide, and combinations thereof.
- Moisture absorptive material 19 may be included in an amount of from 0.1 gram to 10 grams.
- a single material acts both as an oxygen absorptive material 18 and a moisture absorptive material 19 .
- the oxygen absorptive material 18 and/or the moisture absorptive material 19 may be in granular form.
- the present disclosure may allow for, for example, the storage of probiotics in nutritional composition products that are currently unfeasible to include due to their shelf life in current containers. The present disclosure may also enable extended shelf life of probiotics currently included in nutritional composition products.
- Additional benefits of including oxygen absorptive material 18 and/or moisture absorptive material 19 include: extending shelf life of product 11 ; providing more consistent quality of product 11 ; faster product 11 packaging; preventing growth of aerobic pathogens and spoilage organisms in chamber 13 ; reducing and preventing lipid, vitamin and product 11 oxidation; and preserving freshness of product 11 .
- Longer shelf life is particularly important in tropical countries and for locations in which product sits on shelves exposed to high ambient temperatures and/or high relative humidity.
- Concavity 16 may be covered by at least one barrier layer 20 such that oxygen absorptive material 18 and/or the moisture absorptive material 19 is disposed between concavity 16 and barrier layer 20 , and barrier layer 20 is disposed between concavity 16 and chamber 13 .
- Barrier layer 20 may comprise multiple layers.
- barrier layer 20 comprises a gas barrier layer 22 (i.e., oxygen and/or moisture barrier) and a second barrier layer 24 .
- the gas barrier layer 22 may an oxygen and/or moisture barrier, and the second barrier layer 24 may separate absorptive material 18 from product 11 while providing a surface upon which the gas barrier layer 22 is disposed.
- Second barrier layer 24 may be configured to attach to can end 14 by, for example, adhering second barrier layer 24 with can end 14 , such as by a heat sealant.
- Gas barrier layer 22 may face chamber 13 and second barrier layer 24 may face concavity 16 .
- Gas barrier layer 22 may be constructed of a polymeric film that is a low barrier to oxygen and/or moisture vapor, coated with a thin layer of aluminum or other high barrier to oxygen and/or moisture vapor.
- Second barrier layer 24 may be constructed of an oxygen permeable material, such as an oxygen permeable film or membrane.
- the oxygen permeable material may be selected from the group consisting of polyolefins, which include low-, linear low-, and high-density polyethylene (LDPE, LLDPE, HDPE), polypropylene (PP), and biaxially oriented polypropylene (BOPP), polystyrene (PS), high-impact polystyrene (HIPS, with 1,3-butadiene isomer added during the polymerization of the PS), oriented polystyrene (OPS), poly(vinyl alcohol) (PVOH), poly(vinyl chloride) (PVC), and poly(vinylidene chloride) (PVdC), and poly(tetrafluoroethylene) (PTFE), polyesters, like polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and relative copolymer PET-PEN; polycarbonates (PC); polyamide (
- gas barrier layer 22 comprises a plurality of apertures 26 .
- Plurality of apertures 26 may be formed by puncturing gas barrier layer 22 by, for example, laser etching.
- Laser etching is particularly advantageous because it can be performed at high speeds with accuracy.
- Laser-etching may produce a visible pattern or text (not shown) in gas barrier layer 22 that would be visible to a customer when emptying container 10 , such as text that displays an expiration date, a packaging date or an image that displays a logo.
- the puncturing of gas barrier layer 22 may puncture solely gas barrier layer 22 , leaving second barrier layer 24 intact.
- Intact second barrier layer 24 and punctured gas barrier layer 22 allows the barrier layers to transmit oxygen and/or moisture through apertures 26 and oxygen permeable bottom layer 24 , while oxygen permeable bottom layer 24 prevents oxygen absorptive material 18 and/or moisture absorptive material 19 from coming into direct physical contact with product 11 .
- oxygen permeable bottom layer 24 prevents oxygen absorptive material 18 and/or moisture absorptive material 19 from coming into direct physical contact with product 11 .
- by selectively puncturing gas barrier layer 22 oxygen absorptive material 18 and/or moisture absorptive material 19 are exposed, atmospherically, to interior chamber 13 , while the contents of shallow concavity 16 are prevented from coming into direct physical contact with product 11 stored in interior chamber 13 .
- Plurality of apertures 26 may be intentionally formed in gas barrier layer 22 when container 10 is filled with product 11 .
- can end 14 with unpunctured barrier layer 20 does not require special packaging or atmospheric storage prior to being punctured.
- the puncturing of barrier layer 20 may occur prior, or after, can end 14 is secured to container 10 .
- the puncturing of barrier layer 20 may occur anywhere from five seconds to one hour, from 15 seconds to thirty minutes, or from one minute to fifteen minutes prior to the filling of container 10 with product 11 .
- by puncturing gas barrier layer 22 close in time to the filling of product 11 the useful life of material 18 or 19 is extended, thus contributing to an increased shelf life of product 11 .
- Can end 14 may include a center 28 at which concavity 16 is disposed, with concavity 16 facing chamber 13 . Center position of concavity 16 may improve oxygen and moisture modulation of chamber 13 .
- FIG. 2 an elevation view of a cross-section of an embodiment of a can end 14 is shown.
- Can end 14 includes a body 30 having an interior surface 31 .
- Interior surface 31 includes a shallow concave depression 32 .
- Shallow concave depression 32 may be formed, for example, by stamping, rolling or doming body 30 .
- Oxygen absorptive material 18 and/or a moisture absorptive material 19 may be disposed within depression 32 .
- At least one barrier layer 20 may cover oxygen absorptive material 18 and/or a moisture absorptive material 19 .
- At least one barrier layer 20 may be attached or adhered to body 30 .
- Can end 14 may include a medial portion 34 on which depression 32 is disposed.
- At least one barrier layer 20 may be flush with interior surface 31 .
- An advantage of at least one barrier layer 20 being flush with interior surface 31 is, for example, consumer preference due to a more pleasing product packaging appearance.
- another advantage of the present disclosure is that by being integral, shallow depression 32 does not interfere with a customer's interaction with container 10 or product 11 , increasing customer satisfaction, and materials 18 and 19 within the depression do not require a “do not eat” label required or recommended by some regulatory government agencies, the lack of which reduces manufacturing cost and produces a more aesthetically pleasing container 10 .
- depression 32 (shown in FIG. 2 ), or concavity 16 (shown in FIG. 1 ), has a depression depth 38 and a cross-sectional depression length 40 .
- Depression depth 38 may be from 0.5 mm to 10 mm or from 1 mm to 5 mm.
- Depression length 40 may be from 1 mm to 50 mm or from 10 mm to 40 mm.
- FIG. 3 is top view of an embodiment of can end 14 of FIG. 2 .
- Body 30 and depression 32 , or concavity 16 may have a body circular profile 36 and a concavity circular profile 37 , respectively.
- Concavity circular profile 37 may define medial portion 34 .
- Body 30 may have a body cross-sectional area 42 .
- Depression 32 , or concavity 16 may have a depression cross-sectional area 44 .
- Depression cross-sectional area 44 may be from 2 . 5 % to 50 % of the body cross-sectional area 42 .
- Body cross-sectional area 42 and depression cross-sectional area 44 may be varied according to container size and relative amount(s) of oxygen absorptive material 18 (shown in FIG. 1 ) and/or moisture absorptive material 19 (shown in FIG. 1 ) disposed within depression 32 or recessed cavity 16 (shown in FIG. 1 ).
- FIG. 4 is an elevation view of a cross-section of a can end 14 .
- a packet 46 may be disposed on, attached to, or formed with can end 14 .
- Packet 46 may be positioned on interior surface 31 in medial portion 34 of can end 14 .
- Packet 46 may have a packet cavity 47 .
- Oxygen absorptive material 18 and/or moisture absorptive material 19 may be disposed and/or sealed within packet cavity 47 .
- Packet 46 may include a packet wall 48 that surrounds packet cavity 47 .
- Packet wall 48 may include a packet outer barrier layer 50 and a packet inner barrier layer 52 .
- Packet outer barrier layer 50 may be constructed of a metalized film, for example aluminum or a polymer film coated with a thin layer of metal, such as aluminum.
- Packet inner barrier layer 52 may be oxygen permeable, moisture permeable or oxygen and moisture permeable.
- Packet inner barrier layer 52 may be constructed from the group consisting of: polyolefins, which include low-, linear low-, and high-density polyethylene (LDPE, LLDPE, HDPE), polypropylene (PP), and biaxially oriented polypropylene (BOPP), polystyrene (PS), high-impact polystyrene (HIPS, with 1 , 3 -butadiene isomer added during the polymerization of the PS), oriented polystyrene (OPS), poly(vinyl alcohol) (PVOH), poly(vinyl chloride) (PVC), and poly(vinylidene chloride) (PVdC), and poly(tetrafluoroethylene) (PTFE), polyesters, like polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and relative copolymer PET-PEN; polycarbonates (PC); polyamide (PA); acrylonitriles, like polyacrylonitrile (PAN) and acrylon
- FIG. 5 shows an elevation view of a cross-section of an embodiment of the container 10 .
- Container 10 may have the sidewall 12 that defines the interior chamber 13 .
- Can end 14 may be joined with a lower portion 56 or an upper portion 57 of container 10 .
- Container 10 may be joined with, attached to, or formed with, the can end 14 by a rolled edge 54 .
- Rolled edge 54 joins a lower portion 56 or upper portion 57 of sidewall 12 with can end 14 .
- Rolled edge 54 is a closure member and is integrally formed with sidewall 12 and can end 14 .
- Rolled edge 54 may also be formed as standard double seam metal can bottom joint. Such a joint may provide a substantially 90 ° junction between sidewall 12 and can end 14 .
- Can end 14 may include the shallow concave depression 32 that has barrier layer 20 .
- Barrier layer 20 may be comprised of gas barrier layer 22 and second barrier layer 24 .
- Container 10 may have a container height 58 of from 50 mm to 300 mm. In an embodiment, height 58 is from 75 mm to 250 mm. In another embodiment, height 58 is from 90 mm to 175 mm.
- Can end 14 may have a can end diameter 60 of from 50 mm to 200 mm. In an embodiment, can end diameter 60 is from 75 mm to 175 mm. In another embodiment, can end diameter 60 is from 90 mm to 160 mm.
- the can end 14 disclosed herein, having the concavity 16 filled with materials 18 and/or 19 will typically be the bottom end of the can, although it could be the top end or both the top and bottom ends.
- Concavity 16 may be disposed on one or more interior surfaces of sidewall 12 .
- the container 10 will include the can end 14 disclosed herein on its bottom end, and the top end of the container 20 will be open, but with an initial sealing layer such as a polymer film, heavy foil laminate, or heat-sealed end with a pull ring or the like sealing the same prior to use.
- a lid may be disposed over the upper end of the container to provide a container and closure assembly having multiple seals. The container is thus sealed while on the shelf before sale, and the oxygen and/or moisture absorptive materials 18 and 19 of can end 14 protect the contents of the sealed container. After sale, the user will open the top end of the can by removing the initial sealing layer, use a portion of the contents, the re-seal the top of the can using the lid.
- a method of manufacturing an oxygen absorptive container 10 may include providing a can end 14 that includes a shallow cavity 16 .
- An oxygen absorptive material 18 and/or a moisture absorptive material 19 may be disposed within cavity 16 .
- At least one barrier layer 20 may cover the cavity and the oxygen absorptive material 18 and/or moisture absorptive material 19 .
- the method includes securing can end 14 to container 10 .
- Can end 14 may be secured by, for example, creating a rolled edge 54 at a junction of container sidewall 12 and can end 14 .
- the method may include puncturing at least one barrier layer 20 by creating apertures 26 in the barrier layer 20 .
- the puncturing may be prior to filling of container 10 with product 11 .
- the puncturing may atmospherically expose the oxygen and/or moisture absorptive material 18 to interior chamber 13 of container 10 .
- the puncturing may entail a partial removal of gas barrier layer 20 include laser-etching plurality of apertures 26 in the at least one barrier layer 20 .
- At least one barrier layer 20 may include a metallic layer 22 and an oxygen permeable and/or moisture vapor permeable second layer 24 .
- the puncturing may be of the layer 22 , and second layer 24 may be intact.
- container 10 may be evacuated or filled with inert gas, then the other end of container 10 is sealed for storage. While container 10 is stored prior to initial use by a consumer, the oxygen and/or moisture absorptive materials 18 and 19 will extend shelf life of the product 11 in container 10 .
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Abstract
A container for particulate material includes a can end including a recessed concavity integrally formed in the can end and open to an inner chamber of the container. An absorptive material is disposed in the concavity. The absorptive material may absorb oxygen, moisture vapor, or both. At least one barrier layer is disposed between the concavity and the chamber.
Description
- The present disclosure relates to a container for holding a particulate or powder product, such as infant formula. More specifically, the disclosure is directed to an absorptive container that includes an oxygen and/or moisture vapor absorptive material disposed therewith. The disclosure also relates to a can end including an absorptive material, and a method of manufacturing an absorptive container.
- There are many products in particulate form that are currently stored and sold in containers. These products include infant formula, flour, coffee, sugar, fortifiers, and nutritional supplements, such as protein or dietary supplements. Importantly, manufacturers and consumers prefer products that have long shelf lives, or the length of time for which a product remains usable, fit for consumption, or saleable. Moreover, products deteriorate in quality over their shelf life; a product with a long shelf life stays of a high quality longer than a product with a short shelf life. Many factors affect shelf life of a stored product besides underlying product stability, including relative humidity, relative oxygen levels, temperature, and light exposure. Thus, containers storing product should minimize the impact of these factors.
- Additionally, the container should be user-friendly for the ultimate consumer. A user-friendly container is one that is convenient for the ultimate user to store, use and from which to scoop, measure and dispense the product contained within. A user-friendly container also should minimize the risk of contamination or leaching of the container components into the product and providing a consumption risk to an end user. For example, a desiccant mixed directly with the product would provide too great of a risk of product contamination or subject consumption to be practical.
- Moreover, the container should also be able to be produced using, and compatible with, modern container designs, manufacturing process, and materials. Containers formed of plastic and/or metal are often used to store and sell various particulate products, particularly in the industrial, food, and pharmaceutical sectors. Modern container manufacturing and product packaging may, for example, place a separately manufactured can end or lid on the container before or after the container is filled with product. A two-piece metal can be manufactured by, for example, punching a can from a metal coil, ironing cans to a longer length and forming an integrated bottom can end, trimming cans to length, washing the cans, printing on and varnishing the cans, baking the cans, applying a protective coating to the inside of the cans, baking the cans for second time, filling the container with product, and placing a top can end on the can.
- One way in which product manufacturers extend product shelf life is by removing most of the air from the container after the product is added to create a vacuum, flushing the container with inert nitrogen gas, and sealing the container. However, residual oxygen often remains in the product and reduces product shelf life. In the context of nutritional compositions, product lipids, vitamins and probiotics are especially prone to oxidation, and thus, oxidation of the product lipids, vitamins and probiotics by residual oxygen leads to an end of product shelf life. Similarly, these probiotics—beneficial bacteria, often included in nutritional compositions, also tend to be moisture sensitive. Thus, a need exists for better sequestering oxygen and/or moisture from a container after product is added.
- Long and stable shelf life is particularly important where circumstances preclude refrigeration, and further where products may be exposed to various environments, especially those associated with tropical climates. In addition, oxygen that is mixed with and contained in the product possesses a challenge to sequestering techniques such as vacuuming. Ideally, a container should provide product with a long shelf life under high temperatures during distribution and storage (i.e. temperatures of at least about 30° C., and up to and above 40° C.) and sequester oxygen and/or moisture from the container chamber and the product.
- Accordingly, a need exists for a container that provides a long shelf life that is easy to incorporate into modern container manufacturing and product packaging and is user friendly. Additionally, there exists a need for a method of packaging a product in a container to increase the shelf life of product.
- In one embodiment, a container includes a sidewall defining an interior chamber and a can end attached to the sidewall. The can end may include a recessed concavity integrally formed in the can end and open to the chamber. At least one barrier layer may be disposed between, or dividing, the concavity and the chamber. The can end may include a center on which the concavity is disposed. An oxygen absorptive material may be disposed within the concavity. The oxygen absorptive material may be granular.
- In an embodiment, the at least one barrier layer includes a gas barrier layer and a second barrier layer. The gas barrier layer may face the interior chamber, and the bottom layer may face the concavity. The gas barrier layer may be comprised of, or constructed from, a metalized film having a polymer layer and a metal layer disposed on the polymer layer. The second barrier layer may be comprised of, or constructed from, an oxygen permeable material. The barrier layer may include a plurality of apertures.
- In another embodiment, a can end includes a body having a shallow concave depression. An absorptive material may be disposed in the depression. The absorptive material may absorb oxygen and/or moisture vapor. The barrier layer may cover the absorptive material and be attached to the body. The barrier layer may comprise a gas barrier layer and a second barrier layer. The gas barrier layer may be constructed of a metalized film. The second barrier layer may be constructed of an oxygen and/or moisture vapor permeable material.
- In an embodiment, a can end includes a body with a medial portion, and the shallow concave depression is positioned in the medial portion. The body and/or the depression may each have a circular profile. The depression may have a depression depth and a cross-sectional depression length, the depression depth being from 1% to 25% of the cross-sectional depression length. In still another embodiment, the body may have a cross-sectional area, and the depression has a depression cross-sectional area of from 2.5% to 50% of the body cross-sectional area.
- In yet another embodiment, a method of manufacturing an oxygen absorptive container comprises: (a) providing a can end including a shallow cavity, the cavity including an oxygen absorptive material covered by at least one barrier layer; and (b) securing the can end to a container. The method of manufacturing may further comprise the at least one barrier layer to expose the oxygen absorptive material to an interior chamber of the container. In an embodiment, the container is filled with product after the puncturing. The puncturing of the barrier layer may include laser-etching at least one aperture in the barrier layer. In an embodiment, the barrier layer includes an oxygen permeable layer and a metallic layer. The puncturing may be of the metallic layer and not of the oxygen permeable layer, keeping the oxygen permeable layer intact.
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FIG. 1 is an elevation view of a cross-section of an embodiment of a container. -
FIG. 2 is an elevation view of a cross-section of an embodiment of a can end. -
FIG. 3 is top view of an embodiment of the can end ofFIG. 2 . -
FIG. 4 is an elevation view of a cross-section of a can end with a packet disposed thereon. -
FIG. 5 is an elevation view of a cross-section of an embodiment of a container. - Reference now will be made in detail to the embodiments of the present disclosure. It will be apparent to those of ordinary skill in the art that various modifications and variations can be made to the teachings of the present disclosure without departing from the scope of the disclosure. For instance, features illustrated or described as part of one embodiment, can be used with another embodiment to yield a further embodiment.
- Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features and aspects of the present disclosure are disclosed in or are apparent from the following detailed description. It is to be understood by one of ordinary skill in the art that the present disclosure is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present disclosure.
- For the sake of clarity, not all reference numerals are necessarily present in each drawing figure. In addition, positional terms such as “upper,” “lower,” “side,” “top,” “bottom,” “vertical,” “horizontal,” etc. refer to the container when in the orientation shown in the drawings. The skilled artisan will recognize that containers can assume different orientations when in use.
- An elevation view of a cross-section of an embodiment of a container 10 is shown in
FIG. 1 . Container 10 includes asidewall 12 that defines aninterior chamber 13.Interior chamber 13 may be filled and sealed withproduct 11, for example, particulate product such as nutritional compositions, infant formula, or coffee.Interior chamber 13 may have a fluid volume capacity of from 500 mL to 7000 mL.Sidewall 12 may be substantially non-transmissible to oxygen.Sidewall 12 that is non-transmissible to oxygen transmits no more than 100 cubic centimeters of O2 per square meter per 24 hours (O2/m2/24 hours).Sidewall 12 may be constructed of, for example, high-density polyethylene, polypropylene, polycarbonate, or metal such as aluminum, steel, iron, or tin.Sidewall 12 may include layers of the same, or differing, materials.Sidewall 12 is attached to, or formed with, a can end 14. - In the embodiment shown in
FIG. 1 , can end 14 includes a recessedconcavity 16 integrally formed therein. Recessedconcavity 16 may be open tochamber 13.Concavity 16 may be positioned and disposed on acenter 28 of can end 14.Concavity 16 may be formed by, for example, stamping, rolling or domingconcavity 16 into can end 14.Concavity 16 may also be integrally formed with, adhered onto, or welded with can end 14. - An
oxygen absorptive material 18 may be disposed withinconcavity 16. Theoxygen absorptive material 18 may be, for example, iron powder, ascorbic acid, photosensitive polymers, enzymes, or combinations thereof.Oxygen absorptive material 18 may reduce levels of free oxygen gas withinchamber 13 to less than 21%, preferably less than 5%, more preferably less than 1%, most preferably 0.01% or less, by volume.Oxygen absorptive material 18 may be included in an amount of from 0.1 cubic centimeters to 10 cubic centimeters or from 1 cubic centimeter to 5 cubic centimeters. - In an embodiment, a
moisture absorptive material 19 may also be disposed withinconcavity 16.Moisture absorptive material 19 may absorb liquid water as well as water in the form of moisture vapor, such that it is a desiccant.Moisture absorptive material 19 may be, for example, silica gel, clay and minerals, calcium oxide, activated clay, and a deliquescent salt, such as calcium chloride, magnesium chloride, zinc chloride, potassium carbonate, potassium phosphate, carnallite, ferric ammonium citrate, potassium hydroxide, ferric chloride, and/or sodium hydroxide, and combinations thereof.Moisture absorptive material 19 may be included in an amount of from 0.1 gram to 10 grams. In one embodiment, a single material acts both as anoxygen absorptive material 18 and amoisture absorptive material 19. Theoxygen absorptive material 18 and/or themoisture absorptive material 19 may be in granular form. In particular, the present disclosure may allow for, for example, the storage of probiotics in nutritional composition products that are currently unfeasible to include due to their shelf life in current containers. The present disclosure may also enable extended shelf life of probiotics currently included in nutritional composition products. - Additional benefits of including
oxygen absorptive material 18 and/ormoisture absorptive material 19 include: extending shelf life ofproduct 11; providing more consistent quality ofproduct 11;faster product 11 packaging; preventing growth of aerobic pathogens and spoilage organisms inchamber 13; reducing and preventing lipid, vitamin andproduct 11 oxidation; and preserving freshness ofproduct 11. Longer shelf life is particularly important in tropical countries and for locations in which product sits on shelves exposed to high ambient temperatures and/or high relative humidity. -
Concavity 16 may be covered by at least onebarrier layer 20 such thatoxygen absorptive material 18 and/or themoisture absorptive material 19 is disposed betweenconcavity 16 andbarrier layer 20, andbarrier layer 20 is disposed betweenconcavity 16 andchamber 13.Barrier layer 20 may comprise multiple layers. In an embodiment,barrier layer 20 comprises a gas barrier layer 22 (i.e., oxygen and/or moisture barrier) and asecond barrier layer 24. Thegas barrier layer 22 may an oxygen and/or moisture barrier, and thesecond barrier layer 24 may separateabsorptive material 18 fromproduct 11 while providing a surface upon which thegas barrier layer 22 is disposed.Second barrier layer 24 may be configured to attach to can end 14 by, for example, adheringsecond barrier layer 24 with can end 14, such as by a heat sealant.Gas barrier layer 22 may facechamber 13 andsecond barrier layer 24 may faceconcavity 16.Gas barrier layer 22 may be constructed of a polymeric film that is a low barrier to oxygen and/or moisture vapor, coated with a thin layer of aluminum or other high barrier to oxygen and/or moisture vapor. -
Second barrier layer 24 may be constructed of an oxygen permeable material, such as an oxygen permeable film or membrane. The oxygen permeable material may be selected from the group consisting of polyolefins, which include low-, linear low-, and high-density polyethylene (LDPE, LLDPE, HDPE), polypropylene (PP), and biaxially oriented polypropylene (BOPP), polystyrene (PS), high-impact polystyrene (HIPS, with 1,3-butadiene isomer added during the polymerization of the PS), oriented polystyrene (OPS), poly(vinyl alcohol) (PVOH), poly(vinyl chloride) (PVC), and poly(vinylidene chloride) (PVdC), and poly(tetrafluoroethylene) (PTFE), polyesters, like polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and relative copolymer PET-PEN; polycarbonates (PC); polyamide (PA); acrylonitriles, like polyacrylonitrile (PAN) and acrylonitrile/styrene (ANS); polylactic acid (PLA), and combinations thereof.Second barrier layer 24 may also be permeable to moisture. - In an embodiment,
gas barrier layer 22 comprises a plurality ofapertures 26. Plurality ofapertures 26 may be formed by puncturinggas barrier layer 22 by, for example, laser etching. Laser etching is particularly advantageous because it can be performed at high speeds with accuracy. Laser-etching may produce a visible pattern or text (not shown) ingas barrier layer 22 that would be visible to a customer when emptying container 10, such as text that displays an expiration date, a packaging date or an image that displays a logo. The puncturing ofgas barrier layer 22 may puncture solelygas barrier layer 22, leavingsecond barrier layer 24 intact. Intactsecond barrier layer 24 and puncturedgas barrier layer 22 allows the barrier layers to transmit oxygen and/or moisture throughapertures 26 and oxygen permeablebottom layer 24, while oxygen permeablebottom layer 24 preventsoxygen absorptive material 18 and/ormoisture absorptive material 19 from coming into direct physical contact withproduct 11. Advantageously, by selectively puncturinggas barrier layer 22,oxygen absorptive material 18 and/ormoisture absorptive material 19 are exposed, atmospherically, tointerior chamber 13, while the contents ofshallow concavity 16 are prevented from coming into direct physical contact withproduct 11 stored ininterior chamber 13. Plurality ofapertures 26 may be intentionally formed ingas barrier layer 22 when container 10 is filled withproduct 11. - Moreover, can end 14 with
unpunctured barrier layer 20 does not require special packaging or atmospheric storage prior to being punctured. The puncturing ofbarrier layer 20 may occur prior, or after, can end 14 is secured to container 10. The puncturing ofbarrier layer 20 may occur anywhere from five seconds to one hour, from 15 seconds to thirty minutes, or from one minute to fifteen minutes prior to the filling of container 10 withproduct 11. Advantageously, by puncturinggas barrier layer 22 close in time to the filling ofproduct 11, the useful life of 18 or 19 is extended, thus contributing to an increased shelf life ofmaterial product 11. - Can end 14 may include a
center 28 at whichconcavity 16 is disposed, withconcavity 16 facingchamber 13. Center position ofconcavity 16 may improve oxygen and moisture modulation ofchamber 13. - In
FIG. 2 , an elevation view of a cross-section of an embodiment of a can end 14 is shown. Can end 14 includes abody 30 having aninterior surface 31.Interior surface 31 includes a shallowconcave depression 32. Shallowconcave depression 32 may be formed, for example, by stamping, rolling or domingbody 30.Oxygen absorptive material 18 and/or amoisture absorptive material 19 may be disposed withindepression 32. At least onebarrier layer 20 may coveroxygen absorptive material 18 and/or amoisture absorptive material 19. At least onebarrier layer 20 may be attached or adhered tobody 30. Can end 14 may include amedial portion 34 on whichdepression 32 is disposed. At least onebarrier layer 20 may be flush withinterior surface 31. An advantage of at least onebarrier layer 20 being flush withinterior surface 31 is, for example, consumer preference due to a more pleasing product packaging appearance. Moreover, another advantage of the present disclosure is that by being integral,shallow depression 32 does not interfere with a customer's interaction with container 10 orproduct 11, increasing customer satisfaction, and 18 and 19 within the depression do not require a “do not eat” label required or recommended by some regulatory government agencies, the lack of which reduces manufacturing cost and produces a more aesthetically pleasing container 10.materials - In another embodiment, depression 32 (shown in
FIG. 2 ), or concavity 16 (shown inFIG. 1 ), has adepression depth 38 and across-sectional depression length 40.Depression depth 38 may be from 0.5 mm to 10 mm or from 1 mm to 5 mm.Depression length 40 may be from 1 mm to 50 mm or from 10 mm to 40 mm. -
FIG. 3 is top view of an embodiment of can end 14 ofFIG. 2 .Body 30 anddepression 32, or concavity 16 (shown inFIG. 1 ), may have a bodycircular profile 36 and a concavitycircular profile 37, respectively. Concavitycircular profile 37 may definemedial portion 34.Body 30 may have a bodycross-sectional area 42.Depression 32, or concavity 16 (shown inFIG. 1 ) may have a depressioncross-sectional area 44. Depressioncross-sectional area 44 may be from 2.5% to 50% of the bodycross-sectional area 42. Bodycross-sectional area 42 and depressioncross-sectional area 44 may be varied according to container size and relative amount(s) of oxygen absorptive material 18 (shown inFIG. 1 ) and/or moisture absorptive material 19 (shown inFIG. 1 ) disposed withindepression 32 or recessed cavity 16 (shown inFIG. 1 ). -
FIG. 4 is an elevation view of a cross-section of a can end 14. Apacket 46 may be disposed on, attached to, or formed with can end 14.Packet 46 may be positioned oninterior surface 31 inmedial portion 34 of can end 14.Packet 46 may have apacket cavity 47.Oxygen absorptive material 18 and/or moisture absorptive material 19 (shown inFIG. 1 ) may be disposed and/or sealed withinpacket cavity 47. -
Packet 46 may include apacket wall 48 that surroundspacket cavity 47.Packet wall 48 may include a packetouter barrier layer 50 and a packetinner barrier layer 52. Packetouter barrier layer 50 may be constructed of a metalized film, for example aluminum or a polymer film coated with a thin layer of metal, such as aluminum. Packetinner barrier layer 52 may be oxygen permeable, moisture permeable or oxygen and moisture permeable. Packetinner barrier layer 52 may be constructed from the group consisting of: polyolefins, which include low-, linear low-, and high-density polyethylene (LDPE, LLDPE, HDPE), polypropylene (PP), and biaxially oriented polypropylene (BOPP), polystyrene (PS), high-impact polystyrene (HIPS, with 1,3-butadiene isomer added during the polymerization of the PS), oriented polystyrene (OPS), poly(vinyl alcohol) (PVOH), poly(vinyl chloride) (PVC), and poly(vinylidene chloride) (PVdC), and poly(tetrafluoroethylene) (PTFE), polyesters, like polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and relative copolymer PET-PEN; polycarbonates (PC); polyamide (PA); acrylonitriles, like polyacrylonitrile (PAN) and acrylonitrile/styrene (ANS); polylactic acid (PLA), spunbond high-density polyethylene, polyether, polyurethane, polyethylene terephthalate, modified polyethylene terephthalate, polypropylene, high impact polystyrene, polyvinyl chloride, polylactic acid, and combinations thereof.Outer barrier layer 50 may include a plurality ofapertures 26 to atmospherically exposeoxygen absorptive material 18 and/or moisture absorptive material 19 (shown inFIG. 1 ). -
FIG. 5 shows an elevation view of a cross-section of an embodiment of the container 10. Container 10 may have thesidewall 12 that defines theinterior chamber 13. Can end 14 may be joined with alower portion 56 or anupper portion 57 of container 10. Container 10 may be joined with, attached to, or formed with, the can end 14 by a rollededge 54. Rollededge 54 joins alower portion 56 orupper portion 57 ofsidewall 12 with can end 14. Rollededge 54 is a closure member and is integrally formed withsidewall 12 and can end 14. Rollededge 54 may also be formed as standard double seam metal can bottom joint. Such a joint may provide a substantially 90° junction betweensidewall 12 and can end 14. Can end 14 may include the shallowconcave depression 32 that hasbarrier layer 20.Barrier layer 20 may be comprised ofgas barrier layer 22 andsecond barrier layer 24. - Container 10 may have a
container height 58 of from 50 mm to 300 mm. In an embodiment,height 58 is from 75 mm to 250 mm. In another embodiment,height 58 is from 90 mm to 175 mm. Can end 14 may have a can enddiameter 60 of from 50 mm to 200 mm. In an embodiment, can enddiameter 60 is from 75 mm to 175 mm. In another embodiment, can enddiameter 60 is from 90 mm to 160 mm. - It is noted that the can end 14 disclosed herein, having the
concavity 16 filled withmaterials 18 and/or 19, will typically be the bottom end of the can, although it could be the top end or both the top and bottom ends.Concavity 16 may be disposed on one or more interior surfaces ofsidewall 12. - Typically the container 10 will include the can end 14 disclosed herein on its bottom end, and the top end of the
container 20 will be open, but with an initial sealing layer such as a polymer film, heavy foil laminate, or heat-sealed end with a pull ring or the like sealing the same prior to use. A lid may be disposed over the upper end of the container to provide a container and closure assembly having multiple seals. The container is thus sealed while on the shelf before sale, and the oxygen and/or moisture 18 and 19 of can end 14 protect the contents of the sealed container. After sale, the user will open the top end of the can by removing the initial sealing layer, use a portion of the contents, the re-seal the top of the can using the lid.absorptive materials - In an embodiment, a method of manufacturing an oxygen absorptive container 10 is disclosed. The method may include providing a can end 14 that includes a
shallow cavity 16. Anoxygen absorptive material 18 and/or amoisture absorptive material 19 may be disposed withincavity 16. At least onebarrier layer 20 may cover the cavity and theoxygen absorptive material 18 and/ormoisture absorptive material 19. In an embodiment, the method includes securing can end 14 to container 10. Can end 14 may be secured by, for example, creating a rollededge 54 at a junction ofcontainer sidewall 12 and can end 14. The method may include puncturing at least onebarrier layer 20 by creatingapertures 26 in thebarrier layer 20. The puncturing may be prior to filling of container 10 withproduct 11. The puncturing may atmospherically expose the oxygen and/ormoisture absorptive material 18 tointerior chamber 13 of container 10. The puncturing may entail a partial removal ofgas barrier layer 20 include laser-etching plurality ofapertures 26 in the at least onebarrier layer 20. At least onebarrier layer 20 may include ametallic layer 22 and an oxygen permeable and/or moisture vapor permeablesecond layer 24. The puncturing may be of thelayer 22, andsecond layer 24 may be intact. After the container 10 is filled withproduct 11, container 10 may be evacuated or filled with inert gas, then the other end of container 10 is sealed for storage. While container 10 is stored prior to initial use by a consumer, the oxygen and/or moisture 18 and 19 will extend shelf life of theabsorptive materials product 11 in container 10. - Although embodiments of the disclosure have been described using specific terms, devices, and methods, such description is for illustrative purposes only. The words used are words of description rather than of limitation. It is to be understood that changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present disclosure, which is set forth in the following claims. In addition, it should be understood that aspects of the various embodiments may be interchanged in whole or in part. Therefore, the spirit and scope of the appended claims should not be limited to the description of the versions contained therein.
- Thus, although there have been described particular embodiments of the present invention of a new and useful container, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.
Claims (20)
1. A container, comprising:
a sidewall defining an interior chamber;
a can end attached to the sidewall, the can end including a recessed concavity integrally formed in the can end, and wherein the concavity is open to the chamber;
an absorptive material disposed within the concavity, wherein the absorptive material is oxygen absorptive, moisture vapor absorptive, or both; and
at least one barrier layer disposed between the concavity and the chamber.
2. The container of claim 1 , wherein the at least one barrier layer comprises a gas barrier layer and a second barrier layer, and wherein the gas barrier layer faces the interior chamber and the second barrier layer faces the concavity.
3. The container of claim 2 , wherein the gas barrier layer comprises a metal layer disposed on a polymer layer.
4. The container of claim 2 , wherein the second barrier layer comprises an oxygen or moisture permeable material.
5. The container of claim 2 , wherein the gas barrier layer includes a plurality of apertures.
6. The container of claim 1 , wherein the can end includes a center, and wherein the concavity is disposed on the center.
7. The container of claim 1 , wherein the oxygen absorptive material is granular.
8. A can end, comprising:
a body including a shallow concave depression;
an absorptive material disposed in the depression, wherein the absorptive material is oxygen absorptive, moisture vapor absorptive, or both; and
at least one barrier layer covering the absorptive material, wherein the at least one barrier layer is attached to the body.
9. The can end of claim 8 , wherein the at least one barrier layer comprises a gas barrier layer and a second barrier layer.
10. The can end of claim 9 , wherein the gas barrier layer is constructed of a metalized film, and wherein the second barrier layer is constructed of an oxygen or moisture vapor permeable material.
11. The can end of claim 8 , wherein the body includes a medial portion, and wherein the shallow concave depression is positioned in the medial portion.
12. The can end of claim 8 , wherein the body and the depression each include a circular profile.
13. The can end of claim 8 , wherein the depression includes a depression depth and a cross-sectional depression length, and wherein the depression depth is from 1% to 25% of the cross-sectional depression length.
14. The can end of claim 8 , wherein the body includes a body cross-sectional area, and wherein the depression includes a depression cross-sectional area of from 2.5% to 50% of the body cross-sectional area.
15. A method of manufacturing an absorptive container, comprising:
providing a can end including a shallow cavity, the cavity including an absorptive material covered by at least one barrier layer, wherein the absorptive material is oxygen absorptive, moisture vapor absorptive, or both; and
securing the can end to a container.
16. The method of claim 15 , further comprising puncturing the at least one barrier layer.
17. The method of claim 16 , further comprising filling the container, wherein the puncturing is prior to the filling of the container.
18. The method of claim 16 , wherein the puncturing includes exposing the absorptive material to an interior chamber of the container.
19. The method of claim 18 , wherein the puncturing includes laser-etching a plurality of apertures in the at least one barrier layer.
20. The method of claim 15 , wherein the at least one barrier layer includes a metalized film and an oxygen permeable or moisture vapor permeable second layer.
Priority Applications (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/251,073 US20180057241A1 (en) | 2016-08-30 | 2016-08-30 | Container with absorptive patch |
| EP17757652.7A EP3507212A1 (en) | 2016-08-30 | 2017-08-15 | Container with absorptive patch |
| PCT/US2017/046857 WO2018044546A1 (en) | 2016-08-30 | 2017-08-15 | Container with absorptive patch |
| CN201780053477.8A CN109689526A (en) | 2016-08-30 | 2017-08-15 | With the container for absorbing sticking patch |
| SG11201901607XA SG11201901607XA (en) | 2016-08-30 | 2017-08-15 | Container with absorptive patch |
| MX2019002240A MX2019002240A (en) | 2016-08-30 | 2017-08-15 | Container with absorptive patch. |
| BR112019003941-4A BR112019003941A2 (en) | 2016-08-30 | 2017-08-15 | absorbent flap container |
| AU2017321199A AU2017321199A1 (en) | 2016-08-30 | 2017-08-15 | Container with absorptive patch |
| TW106128627A TW201819261A (en) | 2016-08-30 | 2017-08-23 | Container with absorptive patch |
| ARP170102377A AR109432A1 (en) | 2016-08-30 | 2017-08-28 | CONTAINER WITH ABSORBENT PATCH |
| PH12019500414A PH12019500414A1 (en) | 2016-08-30 | 2019-02-27 | Container with absorptive patch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/251,073 US20180057241A1 (en) | 2016-08-30 | 2016-08-30 | Container with absorptive patch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20180057241A1 true US20180057241A1 (en) | 2018-03-01 |
Family
ID=59700230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/251,073 Abandoned US20180057241A1 (en) | 2016-08-30 | 2016-08-30 | Container with absorptive patch |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20180057241A1 (en) |
| EP (1) | EP3507212A1 (en) |
| CN (1) | CN109689526A (en) |
| AR (1) | AR109432A1 (en) |
| AU (1) | AU2017321199A1 (en) |
| BR (1) | BR112019003941A2 (en) |
| MX (1) | MX2019002240A (en) |
| PH (1) | PH12019500414A1 (en) |
| SG (1) | SG11201901607XA (en) |
| TW (1) | TW201819261A (en) |
| WO (1) | WO2018044546A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210228442A1 (en) * | 2018-06-26 | 2021-07-29 | Abbvie Inc. | Medicine Container, Method of Assembling the Container, and Method of Manufacturing the Container |
| US20220097875A1 (en) * | 2020-09-29 | 2022-03-31 | Merz Verpackungsmaschinen Gmbh | Sachet and packaging machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210228442A1 (en) * | 2018-06-26 | 2021-07-29 | Abbvie Inc. | Medicine Container, Method of Assembling the Container, and Method of Manufacturing the Container |
| US20240277572A1 (en) * | 2018-06-26 | 2024-08-22 | Abbvie Inc. | Medicine container, method of assembling the container, and method of manufacturing the container |
| US20220097875A1 (en) * | 2020-09-29 | 2022-03-31 | Merz Verpackungsmaschinen Gmbh | Sachet and packaging machine |
Also Published As
| Publication number | Publication date |
|---|---|
| SG11201901607XA (en) | 2019-03-28 |
| BR112019003941A2 (en) | 2019-05-21 |
| WO2018044546A1 (en) | 2018-03-08 |
| EP3507212A1 (en) | 2019-07-10 |
| MX2019002240A (en) | 2019-12-05 |
| AR109432A1 (en) | 2018-11-28 |
| PH12019500414A1 (en) | 2019-11-11 |
| TW201819261A (en) | 2018-06-01 |
| CN109689526A (en) | 2019-04-26 |
| AU2017321199A1 (en) | 2019-03-21 |
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