US20170356257A1 - Apparatus and method for containing fluid or gas released from a pipe - Google Patents
Apparatus and method for containing fluid or gas released from a pipe Download PDFInfo
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- US20170356257A1 US20170356257A1 US15/634,994 US201715634994A US2017356257A1 US 20170356257 A1 US20170356257 A1 US 20170356257A1 US 201715634994 A US201715634994 A US 201715634994A US 2017356257 A1 US2017356257 A1 US 2017356257A1
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- arcuate
- threaded joint
- sections
- disposed
- set forth
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- 238000005553 drilling Methods 0.000 claims description 51
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- 244000043261 Hevea brasiliensis Species 0.000 description 1
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- 231100001261 hazardous Toxicity 0.000 description 1
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- 229920003052 natural elastomer Polymers 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/01—Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/16—Connecting or disconnecting pipe couplings or joints
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/08—Wipers; Oil savers
Definitions
- the present disclosure is related to the field of mud cans, also known as “Kelly cans”, in particular, tubular enclosures for directing fluid or gas released when a threaded joint is disconnected between adjoining drilling pipe sections or between a Kelly and a pipe section.
- drilling fluid is pumped down a hollow drill string and through the drill bit attached thereon.
- the drill string consists of a plurality of joined sections of pipe.
- the drilling fluid is pumped down the drill string using a device known as a “Kelly”.
- the Kelly is attached to the top of the drill string and is a connected to a source of pressurized drilling fluid via a hose.
- the Kelly is configured to allow the drill string to rotate when drilling the well while the hose remains generally stationary. Pressurized drilling fluid is, thus, pumped through Kelly into the drill string during drilling operations.
- the drilling fluid serves to carry cuttings produced by the drill bit to the surface in the space between the drill string and the walls of the well hole being drilled. This space is often referred to as the “annulus”.
- the drilling fluid also creates a hydrostatic pressure in the annulus that prevents produced substances from blowing out of the well.
- the process of removing the drill string from the well consists of raising the drill string out of the well and disconnecting one or more sections of joined pipe from the drill string. This process is often referred to as “tripping out”.
- the Kelly is removed from the drill string.
- a Kelly and its associated hose can contain approximately 20 gallons of drilling fluid that is under considerable pressure.
- the sections of pipe being tripped out also contain drilling fluid inside.
- the drilling fluid in the Kelly or the pipe section spills out uncontrollably over the drilling rig floor and the personnel drilling the well. This results in an unsafe and hazardous environment for the personnel to work in.
- the apparatus can comprise two or more arcuate sections hinged together to form a generally cylindrical or tubular containment chute that can be releasably enclosed around a pipe joint. Latching mechanisms can be used to hold the apparatus around the pipe joint.
- the apparatus can have one or more sealing members at each end of the containment chute that engage the pipe above and below the pipe joint so that the pipe joint is completely enclosed and sealed off. The sealing members can be of different sizes to provided staged sealing about the pipe joint.
- a spout can be located on the sidewall of the apparatus that allows drilling fluid that is released when the pipe joint is broken to flow from the apparatus through the spout into a hose connected to the spout, whereby the hose can divert the drilling fluid to a receptacle for recycling and reuse.
- rig shall be deemed to include all forms of “rigs” known to those skilled in the oil and gas industry including “drilling rigs”, “test rigs”, “service rigs” and “off-shore rigs”.
- pipe shall be deemed to include “drill pipe”, “drill collars”, “tubulars”, “saver subs” or “thread-saver subassemblies”, “core barrels”, “top drive quills”, “coiled tubing”, “production tubing”, “down-hole assemblies”, “bottom-hole assemblies” and any other known tool or device having a threaded pipe joint connector that allows the connection to a pipe section containing fluid or gas.
- pipe joint shall refer to connections between the Kelly and a pipe section, and to connections between adjoining pipe sections.
- an apparatus for use in containing fluid or gas that is released upon disconnection of a threaded joint between sections of pipe or between a Kelly and a pipe section, the apparatus comprising: at least two arcuate sections of a generally tubular housing having upper and lower ends and outer and inner surfaces, the sections hinged together and configured to substantially enclose the threaded joint thereby providing a generally cylindrical enclosure disposed about the threaded joint; a handle disposed on at least one arcuate section; at least one upper groove disposed on the inner surface of the upper end of each arcuate section whereby at least one upper circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint; at least one lower groove disposed on the inner surface of the lower end of each arcuate section whereby at least one lower circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint; sealing means disposed in the at least one upper and lower circumferential grooves for providing a sealing contact with the Kelly or with the
- a method for containing fluid or gas that is released upon disconnection of a threaded joint between sections of pipe or between a Kelly and a pipe section comprising the steps of: providing an apparatus, comprising: at least two arcuate sections of a generally tubular housing having upper and lower ends and outer and inner surfaces, the arcuate sections hinged together and configured to substantially enclose the threaded joint thereby providing a generally cylindrical enclosure disposed about the threaded joint, a handle disposed on at least one tubular housing section, at least one upper groove disposed on the inner surface of the upper end of each arcuate section whereby at least one upper circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint, at least one lower groove disposed on the inner surface of the lower end of each arcuate section whereby at least one lower circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint, sealing means disposed in the at least one upper and lower circumferential grooves
- FIG. 1 is a front elevation view depicting a first embodiment of an apparatus for preventing the spilling of drilling fluid onto a drilling rig floor.
- FIG. 2 is a side elevation view depicting the apparatus of FIG. 1 .
- FIG. 3 is a front elevation view depicting a second embodiment of an apparatus for preventing the spilling of drilling fluid onto a drilling rig floor.
- FIG. 4 is a side elevation view depicting the apparatus of FIG. 3 .
- FIG. 5 is a top perspective view depicting the apparatus of FIG. 3 in a closed position.
- FIG. 6 is a side perspective view depicting the apparatus of FIG. 3 in a closed position with the latching mechanism being unlatched.
- FIG. 7 is a side elevation view depicting the apparatus of FIG. 6 .
- FIG. 8 is a side perspective view depicting the apparatus of FIG. 6 with the latching mechanism fully disengaged.
- FIG. 9 is a side perspective view depicting the outside of the apparatus of FIG. 6 in an open position.
- FIG. 10 is a side elevation view depicting the inside of the apparatus of FIG. 6 in an open position.
- FIG. 11 is a side perspective view depicting a second embodiment of a seal for use with the apparatus of FIG. 1 or 3 .
- FIG. 12 is a side perspective view depicting the drain port of the apparatus of FIG. 10 .
- FIG. 13 is a side perspective view depicting a first embodiment of a seal for use with the apparatus of FIG. 1 or 3 .
- apparatus 10 can be configured as a tubular member formed by a plurality of arcuate sections that are hinged together to form a containment chute when enclosed about a Kelly or a tubing joint.
- apparatus 10 can comprise arcuate sections 16 and 18 hinged together along one edge with hinge 14 . While representative embodiments comprise two arcuate or semi-circular sections, it is obvious to those skilled in the art that three or more hinged arcuate sections can be used to form apparatus 10 .
- Apparatus 10 can be comprised of any suitable material rated for use with produced substances, drilling fluids and muds, or fracturing fluids.
- apparatus 10 can be comprised of high-density urethane polymer plastic to make apparatus 10 strong, lightweight and durable as well as being resilient to the fluids and gas that can come in contact with apparatus 10 .
- apparatus 10 can be comprised of other materials having similar properties as well known to those skilled in the art.
- apparatus 10 can be opened by spreading sections 16 and 18 away from each other to allow apparatus 10 to be placed around a pipe joint. Sections 16 and 18 can then be pushed together to form the containment chute that completely encloses the pipe joint.
- Apparatus 10 can further comprise one or more handles 12 to allow personnel to manipulate apparatus 10 on and off pipe joints.
- handle 12 can comprise chamfered corners 13 as a safety feature to allow personnel place their thumbs on to avoid potential crush injuries from other equipment on the drilling rig floor such as the power tongs used to hold sections of pipe.
- hinge 14 can comprise a “piano hinge” style of hinge although any suitable hinge can be used.
- apparatus 10 can comprise a plurality of latch mechanisms 24 disposed in a spaced-apart configuration along one edge of apparatus 10 to releasably join sections 16 and 18 together.
- FIGS. 1 and 2 illustrate an embodiment of apparatus 10 that is longer than the embodiment shown in FIGS. 3 and 4 .
- apparatus 10 is shown comprising 5 latch mechanisms 24 whereas in FIG. 3 , apparatus 10 is shown comprising 3 latch mechanisms 24 .
- apparatus 10 can comprise spout 20 disposed on a sidewall of apparatus 10 .
- Spout 20 provides communication to interior 11 of apparatus 10 to allow drilling fluid to exit from apparatus 10 through outlet 26 when the pipe joint is broken.
- spout 20 can be disposed towards the lower end of apparatus 10 to minimize the amount of drilling fluid retained in apparatus 10 when enclosed around a pipe joint that is being broken.
- apparatus 10 can comprise a plurality of latch mechanisms to attach sections 16 and 18 together.
- the plurality of latch mechanisms 24 can be “ganged together” with latch handle 28 whereby all latch mechanisms 24 can be operated as a single group by using latch handle 28 to either open or close latch mechanisms 24 .
- mating edges 30 of section 16 are in contact with mating edges 32 of section 18 .
- mating edges 30 and 32 can comprise sealing profile 34 .
- sealing profile 34 can comprise a tongue and groove profile that enables mating edges 30 and 32 to interlock with one another when apparatus 10 is enclosed about a pipe joint. Sealing profile 34 can act to prevent drilling fluids from escaping apparatus 10 along the edges of sections 16 and 18 when the pipe joint is broken.
- sealing profile 34 can comprise two tongues and two grooves whereby each tongue and groove along mating edges 30 and 32 forms an individual seal line along the edges. With the double tongue and groove arrangement, two consecutive seal lines are formed along the mating edges when apparatus 10 is in a closed position.
- latch mechanisms 24 of apparatus 10 are depicted.
- latch mechanisms 24 are shown in a partially open position.
- latch mechanism 24 can comprise an over-center style latch although any equivalent style of latch can be used as obvious to those skilled in the art.
- each latch mechanism 24 can comprise latch hinge member 40 pivotally attached to section 16 that can further comprise hook member 36 pivotally attached to latch hinge member 40 .
- Hook member 36 is configured to engage catch member 38 disposed on section 18 .
- latch mechanisms 24 are ganged together by latch handle 28 . Moving latch handle 28 towards section 18 causes hook members 36 to engage catch members 38 until latch handle 28 reaches the over-center position thereby keeping latch mechanisms 24 in a fully latched position. Moving latch handle 28 away from section 18 releases hook members 36 from catch members 38 (as shown in FIG. 7 ) thereby enabling apparatus 10 to be opened by moving sections 16 and 18 away from one another (as shown in FIG. 8 ).
- apparatus 10 is shown in an open position with spout 20 shown disposed on the outer surface of section 16 .
- spout 20 can comprise a frustoconical or funnel shape culminating in outlet 26 .
- spout 20 can comprise circumferential groove 22 for providing means for coupling with a hose (not shown) that diverts drilling fluid off of the drilling rig floor to a holding tank (not shown).
- apparatus 10 is shown in an open position displaying interior 11 .
- upper seal grooves 42 can be disposed at the upper end of sections 16 and 18 within interior 11 .
- lower seal grooves 43 can be disposed at the lower end of sections 16 and 18 within interior 11 .
- sections 16 and 18 can comprise two upper seal grooves 42 and two lower seal grooves 43 although it is obvious to those skilled in the art that the number of seal grooves is a design choice, and that fewer or more seal grooves can be used depending on the size of the pipe, the pipe joint and the volume and pressure of drilling fluid released when the pipe joint is broken.
- outer upper seal groove shall refer to the upper seal groove 42 closest to the exterior of apparatus 10 whereas the term “inner upper seal groove” shall refer to the upper seal groove 42 closest to the interior of apparatus 10 .
- outer lower seal groove shall refer to the lower seal groove 43 closest to the exterior of apparatus 10 whereas the term “inner lower seal groove” shall refer to the lower seal groove 43 closest to the interior of apparatus 10 .
- seal grooves 42 and 43 can be configured with a T-shaped groove opening to receive a seal segment that can be slidably inserted and removed therefrom although any suitable groove shape can be used that can releasably retain a seal segment configured to inserted therein.
- seal segment 44 can be comprised of an arcuate member made of elastomeric sealing material configured to be slidably inserted into upper seal groove 42 or lower seal groove 43 .
- seal segment 46 is shown, also comprised of an arcuate member made of elastomeric sealing material configured to be slidably inserted into upper seal groove 42 or lower seal groove 43 .
- Seal segments 44 and 46 can be comprised of any suitable elastomeric material as well known by those skilled in the art that enable seal members 44 and 46 to flex, stretch and/or compress so as to maintain a sealing contact with the external surface of the pipe due to any irregularities to the cross-sectional shape of the pipe or to the contour of the pipe's external.
- Suitable examples of the elastomeric material for seal members 44 and 46 can include natural rubber, neoprene rubber, foam rubber, silicone-based rubber, nitrile rubber, foam plastic and any other material known to those skilled in the art that is suitable for use as a seal around a drill string.
- seal segments 44 and 46 can be comprised of polyethylene cross-linked foam plastic.
- seal segment 44 can comprise notches 50 on each end whereas seal segment 46 can comprise protrusions 54 configured to snugly insert into notches 50 when sections 16 and 18 are enclosed about a pipe joint thereby forming a continuous circular or toroidal seal around the pipe when apparatus 10 is fully enclosed around the pipe joint.
- seal segment 44 can comprise grooves 52 disposed on the top and bottom surfaces thereof to provide means to enable seal segment 44 to be slidably inserted into T-shaped upper or lower seal grooves 42 and 43 . It is obvious to those skilled in the art that seal segments 44 or 46 can comprise other means besides grooves 52 to enable the seal segments to be releasably inserted in upper or lower seal grooves 42 and 43 if grooves 42 or 43 do not comprise a T-shaped opening. By providing seal segments of this configuration, worn or damaged seal segments can be easily replaced by drilling rig floor personnel without any special tools, skills or knowledge.
- each seal segment 44 and 46 comprises width W.
- Width W is selected as a design consideration in accordance with the diameter of pipe being used in the drilling operation.
- the width W of seal segments 44 and 46 is inversely proportional to the diameter of pipe or Kelly used.
- Width W can be selected to be narrower for larger diameter pipes, and wider for narrower diameter pipes.
- apparatus 10 can be supplied as or with a kit having a plurality of seal segments 44 and 46 of varying widths W thereby enabling apparatus 10 to be used with pipes of various diameters.
- apparatus 10 can be provided in a kit with a plurality of seal segments 44 and 46 where the segments are configured to be used with pipes whose diameter can range from 1 inch to 5 inch.
- seal segments 44 and 46 of varying sizes can be used in a single apparatus 10 .
- apparatus 10 can be referred to as having “staged seals”.
- the upper and lower outer seal grooves can be fitted with seal segments that are wider than the seal segments fitted in the upper and lower inner seal grooves.
- the outer seal segments can fit snugly around the pipe above and below the pipe joint whereas the inner seal segments can fit snugly around the pipe joint itself, which is larger in diameter than the pipe's diameter.
- sections 16 and 18 can comprise two upper seal grooves 42 and two lower seal grooves 43 to enable the use of seal segments 44 and 46 that have differing properties.
- apparatus 10 can also be used as a pipe stripper and wiper where apparatus 10 is held stationary by personnel while the pipe is raised upwards through apparatus 10 by the drilling rig elevator.
- the outer and inner lower seal grooves can be fitted with seal segments that are dense and hard to compress, which make these seal segments better suited for scraping or stripping off larger or heavier solids attached from the exterior of the pipe.
- outer and inner upper seal grooves can be fitted with seal segments that are less dense and easier to compress, which makes these seal segments better suited for wiping off residual fluids from the pipe's exterior and even compress enough to pass over the pipe joint as the drill string is raised up from the well.
- apparatus 10 is shown in an open position, exposing interior 11 thereof, specifically, the interior side of section 16 .
- spout opening 48 is shown and provides communication to spout outlet 26 of spout 20 as shown in FIGS. 1 to 4 .
- spout opening 48 can have a funnel shape that narrows in diameter towards spout outlet 26 .
- spout opening 48 can have flat bottom surface 56 that can positioned to be substantially level with the top edge on the lower inner seal groove. In this configuration, the amount of residual drilling fluid that remains in apparatus 10 when drilling fluid is released within apparatus 10 upon breaking a pipe joint can be minimized.
- apparatus 10 can be adapted to contain gas that is released when the pipe joint is disconnected or broken whereby the gas can exit apparatus 10 through spout 20 to a gas containment vessel (not shown) via a hose (not shown) connected to spout 20 .
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Abstract
Description
- The present disclosure is related to the field of mud cans, also known as “Kelly cans”, in particular, tubular enclosures for directing fluid or gas released when a threaded joint is disconnected between adjoining drilling pipe sections or between a Kelly and a pipe section.
- During the drilling of a well, drilling fluid is pumped down a hollow drill string and through the drill bit attached thereon. The drill string consists of a plurality of joined sections of pipe. The drilling fluid is pumped down the drill string using a device known as a “Kelly”. The Kelly is attached to the top of the drill string and is a connected to a source of pressurized drilling fluid via a hose. The Kelly is configured to allow the drill string to rotate when drilling the well while the hose remains generally stationary. Pressurized drilling fluid is, thus, pumped through Kelly into the drill string during drilling operations.
- The drilling fluid serves to carry cuttings produced by the drill bit to the surface in the space between the drill string and the walls of the well hole being drilled. This space is often referred to as the “annulus”. The drilling fluid also creates a hydrostatic pressure in the annulus that prevents produced substances from blowing out of the well.
- The process of removing the drill string from the well consists of raising the drill string out of the well and disconnecting one or more sections of joined pipe from the drill string. This process is often referred to as “tripping out”. Before the pipe sections are removed, the Kelly is removed from the drill string. A Kelly and its associated hose can contain approximately 20 gallons of drilling fluid that is under considerable pressure. The sections of pipe being tripped out also contain drilling fluid inside. When the Kelly or a pipe section is disconnected from the drill string, the drilling fluid in the Kelly or the pipe section spills out uncontrollably over the drilling rig floor and the personnel drilling the well. This results in an unsafe and hazardous environment for the personnel to work in.
- It is, therefore, desirable to provide an apparatus that prevents the spilling of drilling fluid on the drilling rig floor when the Kelly or when sections of pipe in a drill string are disconnected.
- An apparatus and method for containing fluids or gas released from a pipe is provided. The apparatus can comprise two or more arcuate sections hinged together to form a generally cylindrical or tubular containment chute that can be releasably enclosed around a pipe joint. Latching mechanisms can be used to hold the apparatus around the pipe joint. The apparatus can have one or more sealing members at each end of the containment chute that engage the pipe above and below the pipe joint so that the pipe joint is completely enclosed and sealed off. The sealing members can be of different sizes to provided staged sealing about the pipe joint. A spout can be located on the sidewall of the apparatus that allows drilling fluid that is released when the pipe joint is broken to flow from the apparatus through the spout into a hose connected to the spout, whereby the hose can divert the drilling fluid to a receptacle for recycling and reuse.
- For the purposes of this specification and the claims contained herein, the term “rig” shall be deemed to include all forms of “rigs” known to those skilled in the oil and gas industry including “drilling rigs”, “test rigs”, “service rigs” and “off-shore rigs”. The term “pipe” shall be deemed to include “drill pipe”, “drill collars”, “tubulars”, “saver subs” or “thread-saver subassemblies”, “core barrels”, “top drive quills”, “coiled tubing”, “production tubing”, “down-hole assemblies”, “bottom-hole assemblies” and any other known tool or device having a threaded pipe joint connector that allows the connection to a pipe section containing fluid or gas.
- For the purposes of this specification and the claims contained herein, the term “pipe joint” shall refer to connections between the Kelly and a pipe section, and to connections between adjoining pipe sections.
- Broadly stated, an apparatus is provided for use in containing fluid or gas that is released upon disconnection of a threaded joint between sections of pipe or between a Kelly and a pipe section, the apparatus comprising: at least two arcuate sections of a generally tubular housing having upper and lower ends and outer and inner surfaces, the sections hinged together and configured to substantially enclose the threaded joint thereby providing a generally cylindrical enclosure disposed about the threaded joint; a handle disposed on at least one arcuate section; at least one upper groove disposed on the inner surface of the upper end of each arcuate section whereby at least one upper circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint; at least one lower groove disposed on the inner surface of the lower end of each arcuate section whereby at least one lower circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint; sealing means disposed in the at least one upper and lower circumferential grooves for providing a sealing contact with the Kelly or with the drilling pipe when the arcuate sections are enclosed about the threaded joint; latching means for releasably latching the arcuate sections together when the housing is enclosed about the threaded joint, the latching means comprising at least one latching mechanism; and a spout disposed on the outer surface of at least one arcuate section near the lower end and above the at least one lower groove, the spout configured to provide communication between the outer and inner surfaces thereby providing a path for drilling fluid to flow through when the arcuate sections are enclosed about the threaded joint and the threaded joint is disconnected.
- Broadly stated, a method is provided for containing fluid or gas that is released upon disconnection of a threaded joint between sections of pipe or between a Kelly and a pipe section, the method comprising the steps of: providing an apparatus, comprising: at least two arcuate sections of a generally tubular housing having upper and lower ends and outer and inner surfaces, the arcuate sections hinged together and configured to substantially enclose the threaded joint thereby providing a generally cylindrical enclosure disposed about the threaded joint, a handle disposed on at least one tubular housing section, at least one upper groove disposed on the inner surface of the upper end of each arcuate section whereby at least one upper circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint, at least one lower groove disposed on the inner surface of the lower end of each arcuate section whereby at least one lower circumferential groove is formed on the inner surfaces when the arcuate sections are enclosed about the threaded joint, sealing means disposed in the at least one upper and lower circumferential grooves for providing a sealing contact with the Kelly or with the drilling pipe when the sections are enclosed about the threaded joint, latching means for releasably latching the arcuate sections together when the arcuate sections are enclosed about the threaded joint, the latching means comprising at least one latching mechanism, and a spout disposed on the outer surface of at least one arcuate section near the lower end and above the at least one lower groove, the spout configured to provide communication between the outer and inner surfaces thereby providing a path for drilling fluid to flow through when the housing is enclosed about the threaded joint and the threaded joint is disconnected; placing the apparatus around the threaded joint, thereby enclosing the threaded joint; attaching one end of a hose to the spout, and placing the other end of the hose at a receptacle; and disconnecting the thread joint within the apparatus, whereby drilling fluid exiting from the Kelly from the drilling pipe section flows through from the apparatus through the spout and the hose to the receptacle.
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FIG. 1 is a front elevation view depicting a first embodiment of an apparatus for preventing the spilling of drilling fluid onto a drilling rig floor. -
FIG. 2 is a side elevation view depicting the apparatus ofFIG. 1 . -
FIG. 3 is a front elevation view depicting a second embodiment of an apparatus for preventing the spilling of drilling fluid onto a drilling rig floor. -
FIG. 4 is a side elevation view depicting the apparatus ofFIG. 3 . -
FIG. 5 is a top perspective view depicting the apparatus ofFIG. 3 in a closed position. -
FIG. 6 is a side perspective view depicting the apparatus ofFIG. 3 in a closed position with the latching mechanism being unlatched. -
FIG. 7 is a side elevation view depicting the apparatus ofFIG. 6 . -
FIG. 8 is a side perspective view depicting the apparatus ofFIG. 6 with the latching mechanism fully disengaged. -
FIG. 9 is a side perspective view depicting the outside of the apparatus ofFIG. 6 in an open position. -
FIG. 10 is a side elevation view depicting the inside of the apparatus ofFIG. 6 in an open position. -
FIG. 11 is a side perspective view depicting a second embodiment of a seal for use with the apparatus ofFIG. 1 or 3 . -
FIG. 12 is a side perspective view depicting the drain port of the apparatus ofFIG. 10 . -
FIG. 13 is a side perspective view depicting a first embodiment of a seal for use with the apparatus ofFIG. 1 or 3 . - An apparatus and method for preventing the spilling of drilling fluid onto a drilling rig floor is provided. Referring to
FIGS. 1 to 4 , two embodiments of a “Kelly kan” are shown as represented byapparatus 10. In these embodiments,apparatus 10 can be configured as a tubular member formed by a plurality of arcuate sections that are hinged together to form a containment chute when enclosed about a Kelly or a tubing joint. In the illustrated embodiments,apparatus 10 can comprise 16 and 18 hinged together along one edge witharcuate sections hinge 14. While representative embodiments comprise two arcuate or semi-circular sections, it is obvious to those skilled in the art that three or more hinged arcuate sections can be used to formapparatus 10.Apparatus 10 can be comprised of any suitable material rated for use with produced substances, drilling fluids and muds, or fracturing fluids. In a representative embodiment,apparatus 10 can be comprised of high-density urethane polymer plastic to makeapparatus 10 strong, lightweight and durable as well as being resilient to the fluids and gas that can come in contact withapparatus 10. In other embodiments,apparatus 10 can be comprised of other materials having similar properties as well known to those skilled in the art. - In operation,
apparatus 10 can be opened by spreading 16 and 18 away from each other to allowsections apparatus 10 to be placed around a pipe joint. 16 and 18 can then be pushed together to form the containment chute that completely encloses the pipe joint.Sections Apparatus 10 can further comprise one ormore handles 12 to allow personnel to manipulateapparatus 10 on and off pipe joints. In a further embodiment,handle 12 can comprise chamferedcorners 13 as a safety feature to allow personnel place their thumbs on to avoid potential crush injuries from other equipment on the drilling rig floor such as the power tongs used to hold sections of pipe. - In the illustrated embodiments,
hinge 14 can comprise a “piano hinge” style of hinge although any suitable hinge can be used. In each of these illustrated embodiments,apparatus 10 can comprise a plurality oflatch mechanisms 24 disposed in a spaced-apart configuration along one edge ofapparatus 10 to releasably join 16 and 18 together.sections FIGS. 1 and 2 illustrate an embodiment ofapparatus 10 that is longer than the embodiment shown inFIGS. 3 and 4 . InFIG. 1 ,apparatus 10 is shown comprising 5latch mechanisms 24 whereas inFIG. 3 ,apparatus 10 is shown comprising 3latch mechanisms 24. It is obvious to those skilled in the art that the length ofapparatus 10 and the number oflatch mechanisms 24 can be selected as a design choice to buildapparatus 10 to a desired length depending on the type and size of the Kelly or tubing joint to be enclosed byapparatus 10. In further embodiments,apparatus 10 can comprisespout 20 disposed on a sidewall ofapparatus 10.Spout 20 provides communication tointerior 11 ofapparatus 10 to allow drilling fluid to exit fromapparatus 10 throughoutlet 26 when the pipe joint is broken. In a representative embodiment, spout 20 can be disposed towards the lower end ofapparatus 10 to minimize the amount of drilling fluid retained inapparatus 10 when enclosed around a pipe joint that is being broken. - As shown in
FIGS. 1 to 4 ,apparatus 10 can comprise a plurality of latch mechanisms to attach 16 and 18 together. In a further embodiment, the plurality ofsections latch mechanisms 24 can be “ganged together” with latch handle 28 whereby all latchmechanisms 24 can be operated as a single group by using latch handle 28 to either open orclose latch mechanisms 24. - Referring to
FIG. 5 , the top end ofapparatus 10 is shown, withapparatus 10 in a closed position. In this figure, mating edges 30 ofsection 16 are in contact withmating edges 32 ofsection 18. In one embodiment, mating edges 30 and 32 can comprise sealingprofile 34. In further embodiments, sealingprofile 34 can comprise a tongue and groove profile that enables mating edges 30 and 32 to interlock with one another whenapparatus 10 is enclosed about a pipe joint. Sealingprofile 34 can act to prevent drilling fluids from escapingapparatus 10 along the edges of 16 and 18 when the pipe joint is broken. In a representative embodiment, sealingsections profile 34 can comprise two tongues and two grooves whereby each tongue and groove along mating edges 30 and 32 forms an individual seal line along the edges. With the double tongue and groove arrangement, two consecutive seal lines are formed along the mating edges whenapparatus 10 is in a closed position. - Referring to
FIGS. 6 to 8 , latchmechanisms 24 ofapparatus 10 are depicted. InFIG. 6 , latchmechanisms 24 are shown in a partially open position. In one embodiment,latch mechanism 24 can comprise an over-center style latch although any equivalent style of latch can be used as obvious to those skilled in the art. In the illustrated embodiment, eachlatch mechanism 24 can compriselatch hinge member 40 pivotally attached tosection 16 that can further comprisehook member 36 pivotally attached to latchhinge member 40.Hook member 36 is configured to engagecatch member 38 disposed onsection 18. As shown,latch mechanisms 24 are ganged together bylatch handle 28. Moving latch handle 28 towardssection 18 causes hookmembers 36 to engagecatch members 38 until latch handle 28 reaches the over-center position thereby keepinglatch mechanisms 24 in a fully latched position. Moving latch handle 28 away fromsection 18 releases hookmembers 36 from catch members 38 (as shown inFIG. 7 ) thereby enablingapparatus 10 to be opened by moving 16 and 18 away from one another (as shown insections FIG. 8 ). - Referring for
FIG. 9 ,apparatus 10 is shown in an open position withspout 20 shown disposed on the outer surface ofsection 16. In one embodiment, spout 20 can comprise a frustoconical or funnel shape culminating inoutlet 26. In a further embodiment, spout 20 can comprisecircumferential groove 22 for providing means for coupling with a hose (not shown) that diverts drilling fluid off of the drilling rig floor to a holding tank (not shown). - Referring to
FIG. 10 ,apparatus 10 is shown in an openposition displaying interior 11. In one embodiment,upper seal grooves 42 can be disposed at the upper end of 16 and 18 withinsections interior 11. In another embodiment,lower seal grooves 43 can be disposed at the lower end of 16 and 18 withinsections interior 11. In a representative embodiment, 16 and 18 can comprise twosections upper seal grooves 42 and twolower seal grooves 43 although it is obvious to those skilled in the art that the number of seal grooves is a design choice, and that fewer or more seal grooves can be used depending on the size of the pipe, the pipe joint and the volume and pressure of drilling fluid released when the pipe joint is broken. For the purposes of this specification, the term “outer upper seal groove” shall refer to theupper seal groove 42 closest to the exterior ofapparatus 10 whereas the term “inner upper seal groove” shall refer to theupper seal groove 42 closest to the interior ofapparatus 10. Similarly, the term “outer lower seal groove” shall refer to thelower seal groove 43 closest to the exterior ofapparatus 10 whereas the term “inner lower seal groove” shall refer to thelower seal groove 43 closest to the interior ofapparatus 10. - In one embodiment, seal
42 and 43 can be configured with a T-shaped groove opening to receive a seal segment that can be slidably inserted and removed therefrom although any suitable groove shape can be used that can releasably retain a seal segment configured to inserted therein. Referring togrooves FIG. 11 , one embodiment ofseal segment 44 is shown. In this embodiment,seal segment 44 can be comprised of an arcuate member made of elastomeric sealing material configured to be slidably inserted intoupper seal groove 42 orlower seal groove 43. Referring toFIG. 12 , one embodiment ofseal segment 46 is shown, also comprised of an arcuate member made of elastomeric sealing material configured to be slidably inserted intoupper seal groove 42 orlower seal groove 43. 44 and 46 can be comprised of any suitable elastomeric material as well known by those skilled in the art that enableSeal segments 44 and 46 to flex, stretch and/or compress so as to maintain a sealing contact with the external surface of the pipe due to any irregularities to the cross-sectional shape of the pipe or to the contour of the pipe's external. Suitable examples of the elastomeric material forseal members 44 and 46 can include natural rubber, neoprene rubber, foam rubber, silicone-based rubber, nitrile rubber, foam plastic and any other material known to those skilled in the art that is suitable for use as a seal around a drill string. In a representative embodiment, sealseal members 44 and 46 can be comprised of polyethylene cross-linked foam plastic.segments - In one embodiment,
seal segment 44 can comprisenotches 50 on each end whereasseal segment 46 can compriseprotrusions 54 configured to snugly insert intonotches 50 when 16 and 18 are enclosed about a pipe joint thereby forming a continuous circular or toroidal seal around the pipe whensections apparatus 10 is fully enclosed around the pipe joint. - In one embodiment,
seal segment 44 can comprisegrooves 52 disposed on the top and bottom surfaces thereof to provide means to enableseal segment 44 to be slidably inserted into T-shaped upper or 42 and 43. It is obvious to those skilled in the art that seallower seal grooves 44 or 46 can comprise other means besidessegments grooves 52 to enable the seal segments to be releasably inserted in upper or 42 and 43 iflower seal grooves 42 or 43 do not comprise a T-shaped opening. By providing seal segments of this configuration, worn or damaged seal segments can be easily replaced by drilling rig floor personnel without any special tools, skills or knowledge.grooves - Referring to
FIGS. 11 and 12 , each 44 and 46 comprises width W. Width W is selected as a design consideration in accordance with the diameter of pipe being used in the drilling operation. The width W ofseal segment 44 and 46 is inversely proportional to the diameter of pipe or Kelly used. Width W can be selected to be narrower for larger diameter pipes, and wider for narrower diameter pipes. In another embodiment,seal segments apparatus 10 can be supplied as or with a kit having a plurality of 44 and 46 of varying widths W thereby enablingseal segments apparatus 10 to be used with pipes of various diameters. In a representative embodiment,apparatus 10 can be provided in a kit with a plurality of 44 and 46 where the segments are configured to be used with pipes whose diameter can range from 1 inch to 5 inch.seal segments - In another embodiment, seal
44 and 46 of varying sizes can be used in asegments single apparatus 10. In such configurations,apparatus 10 can be referred to as having “staged seals”. As an example, the upper and lower outer seal grooves can be fitted with seal segments that are wider than the seal segments fitted in the upper and lower inner seal grooves. By doing so, the outer seal segments can fit snugly around the pipe above and below the pipe joint whereas the inner seal segments can fit snugly around the pipe joint itself, which is larger in diameter than the pipe's diameter. - In another embodiment,
16 and 18 can comprise twosections upper seal grooves 42 and twolower seal grooves 43 to enable the use of 44 and 46 that have differing properties. As an example,seal segments apparatus 10 can also be used as a pipe stripper and wiper whereapparatus 10 is held stationary by personnel while the pipe is raised upwards throughapparatus 10 by the drilling rig elevator. In this configuration, the outer and inner lower seal grooves can be fitted with seal segments that are dense and hard to compress, which make these seal segments better suited for scraping or stripping off larger or heavier solids attached from the exterior of the pipe. In addition, the outer and inner upper seal grooves can be fitted with seal segments that are less dense and easier to compress, which makes these seal segments better suited for wiping off residual fluids from the pipe's exterior and even compress enough to pass over the pipe joint as the drill string is raised up from the well. - Referring to
FIG. 13 ,apparatus 10 is shown in an open position, exposinginterior 11 thereof, specifically, the interior side ofsection 16. In this embodiment, spout opening 48 is shown and provides communication to spoutoutlet 26 ofspout 20 as shown inFIGS. 1 to 4 . In one embodiment, spout opening 48 can have a funnel shape that narrows in diameter towardsspout outlet 26. In another embodiment, spout opening 48 can have flatbottom surface 56 that can positioned to be substantially level with the top edge on the lower inner seal groove. In this configuration, the amount of residual drilling fluid that remains inapparatus 10 when drilling fluid is released withinapparatus 10 upon breaking a pipe joint can be minimized. In applications whereapparatus 10 is used to enclose a pipe joint on pipe being removed from a snubbing unit on a gas producing well, embodiments ofapparatus 10 can be adapted to contain gas that is released when the pipe joint is disconnected or broken whereby the gas can exitapparatus 10 throughspout 20 to a gas containment vessel (not shown) via a hose (not shown) connected to spout 20. - Although a few embodiments have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications might be made without departing from the scope of the invention. The terms and expressions used in the preceding specification have been used herein as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims that follow.
Claims (22)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/634,994 US20170356257A1 (en) | 2009-08-20 | 2017-06-27 | Apparatus and method for containing fluid or gas released from a pipe |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US23564509P | 2009-08-20 | 2009-08-20 | |
| PCT/CA2010/001286 WO2011020196A1 (en) | 2009-08-20 | 2010-08-20 | An apparatus and method for containing fluid or gas released from a pipe |
| US201414348557A | 2014-03-28 | 2014-03-28 | |
| US15/634,994 US20170356257A1 (en) | 2009-08-20 | 2017-06-27 | Apparatus and method for containing fluid or gas released from a pipe |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CA2010/001286 Continuation WO2011020196A1 (en) | 2009-08-20 | 2010-08-20 | An apparatus and method for containing fluid or gas released from a pipe |
| US14/348,557 Continuation US9689217B2 (en) | 2009-08-20 | 2010-08-20 | Apparatus and method for containing fluid or gas released from a pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170356257A1 true US20170356257A1 (en) | 2017-12-14 |
Family
ID=43606509
Family Applications (2)
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|---|---|---|---|
| US14/348,557 Active 2034-07-22 US9689217B2 (en) | 2009-08-20 | 2010-08-20 | Apparatus and method for containing fluid or gas released from a pipe |
| US15/634,994 Abandoned US20170356257A1 (en) | 2009-08-20 | 2017-06-27 | Apparatus and method for containing fluid or gas released from a pipe |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/348,557 Active 2034-07-22 US9689217B2 (en) | 2009-08-20 | 2010-08-20 | Apparatus and method for containing fluid or gas released from a pipe |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US9689217B2 (en) |
| EP (1) | EP2483515B1 (en) |
| BR (1) | BR112012003567B1 (en) |
| CO (1) | CO6440519A2 (en) |
| MX (1) | MX336004B (en) |
| TR (1) | TR201815546T4 (en) |
| WO (1) | WO2011020196A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MX336004B (en) * | 2009-08-20 | 2016-01-05 | Quinn A J Holtby | An apparatus and method for containing fluid or gas released from a pipe. |
| US9605500B2 (en) * | 2014-04-22 | 2017-03-28 | Tesco Corporation | System and method for managing drilling fluid |
| WO2016095048A1 (en) * | 2014-12-18 | 2016-06-23 | Katch Kan Holdings Ltd. | Well fluid containment device with safety mechanism |
| US10746329B2 (en) * | 2018-11-05 | 2020-08-18 | Alpha/Omega Energy Solutions, LLC | Air hose coupling securing apparatus for securing air hoses and associated couplings together |
| US12084927B2 (en) * | 2022-04-22 | 2024-09-10 | National Oilwell Varco, L.P. | Configurable drill fluid containment device |
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Also Published As
| Publication number | Publication date |
|---|---|
| BR112012003567A2 (en) | 2016-04-19 |
| CO6440519A2 (en) | 2012-05-15 |
| EP2483515B1 (en) | 2018-08-01 |
| US20140238530A1 (en) | 2014-08-28 |
| TR201815546T4 (en) | 2018-11-21 |
| EP2483515A4 (en) | 2017-04-19 |
| BR112012003567B1 (en) | 2019-12-17 |
| EP2483515A1 (en) | 2012-08-08 |
| MX2012002092A (en) | 2012-07-03 |
| US9689217B2 (en) | 2017-06-27 |
| WO2011020196A1 (en) | 2011-02-24 |
| MX336004B (en) | 2016-01-05 |
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