US20140241925A1 - Swash plate compressor - Google Patents
Swash plate compressor Download PDFInfo
- Publication number
- US20140241925A1 US20140241925A1 US14/185,324 US201414185324A US2014241925A1 US 20140241925 A1 US20140241925 A1 US 20140241925A1 US 201414185324 A US201414185324 A US 201414185324A US 2014241925 A1 US2014241925 A1 US 2014241925A1
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- United States
- Prior art keywords
- swash plate
- thrust bearing
- drive shaft
- cylinder block
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 230000006835 compression Effects 0.000 claims abstract description 29
- 238000007906 compression Methods 0.000 claims abstract description 29
- 238000006073 displacement reaction Methods 0.000 description 13
- 235000014676 Phragmites communis Nutrition 0.000 description 12
- 230000002093 peripheral effect Effects 0.000 description 11
- 239000003507 refrigerant Substances 0.000 description 8
- 230000004323 axial length Effects 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B1/141—Details or component parts
- F04B1/146—Swash plates; Actuating elements
- F04B1/148—Bearings therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/1054—Actuating elements
- F04B27/1063—Actuating-element bearing means or driving-axis bearing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/1081—Casings, housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/12—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders having plural sets of cylinders or pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
Definitions
- the rear housing is connected to the rear end of the second cylinder block.
- a second valve unit is held between the rear housing and the second cylinder block.
- a second suction chamber and a second discharge chamber are formed between the rear housing and the second valve unit so as to be communicable with the second compression chamber, respectively.
- the swash plate 5 has an annular shape.
- the swash plate 5 includes a boss 5 A formed at the center thereof.
- a hole 5 B is formed through the boss 5 A.
- the third shaft portion 3 C of the drive shaft 3 is press-fitted through the hole 5 B, thus the swash plate 5 being connected to the drive shaft 3 .
- the swash plate 5 is rotatable in the crank chamber 35 with the rotation of the drive shaft 3 .
- the first and the second thrust bearings 9 , 11 are disposed in the first and the second suction chambers 27 A, 27 B on the opposite outer sides of the first and the second cylinder blocks 17 , 19 in the front and the rear housings 13 , 15 , respectively.
- the first thrust bearing 9 is positioned outside the first cylinder block 17 and on the front side of the compressor.
- the second thrust bearing 11 is positioned outside the second cylinder block 19 and on the rear side of the compressor.
- the first and the second thrust bearings 9 , 11 are positioned outside the cylinder block and between the housing 1 and the drive shaft 3 . Therefore, the first and the second thrust bearings 9 , 11 are positioned on opposite outer sides of the crank chamber 35 .
- the first and the second thrust bearings 9 , 11 are positioned outside the crank chamber 35 , respectively. In other words, the first and the second thrust bearings 9 , 11 are positioned outside the pistons 7 .
- the first races 9 A, 11 A of the first and the second thrust bearings 9 , 11 are elastically deformable which allows the first and the second thrust bearings 9 , 11 to receive thrust force generated in the compressor, with the result that the durability of the first and the second thrust bearings 9 , 11 is increased. Therefore, the durability of the compressor may be increased and vibration and noise development of the compressor during the operation may be prevented.
- the first suction chamber 27 A is formed on the inner peripheral side of the front housing 13 and the first discharge chamber 29 A is formed on the outer peripheral side of the front housing 13 .
- the second suction chamber 27 B is formed on the inner peripheral side of the rear housing 15 and the second discharge chamber 29 B is formed on the outer peripheral side of the rear housing 15 .
- the first thrust bearing 9 is disposed in the first suction chamber 27 A and the second thrust bearing 11 is disposed in the second suction chamber 27 B.
- the first and the second thrust bearings 9 , 11 are disposed in the first and the second suction chambers 27 A, 27 B, respectively.
- the first and the second thrust bearings 9 , 11 may be disposed to be communicable with the first and the second suction chambers 27 A, 27 B, respectively.
- the first and the second thrust bearings 9 , 11 face the first and the second suction chambers 27 A, 27 B, respectively.
- the first and the second thrust bearings 9 , 11 are communicable with the first and the second suction chambers 27 A, 27 B, respectively, through an exclusive communication passage or a clearance formed between the housing 1 and the drive shaft 3 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
A swash plate type compressor includes a drive shaft, a swash plate, a piston, a cylinder block, a housing, a cylinder bore, a compression chamber, suction and discharge chambers and first and second thrust bearings. The cylinder bore is formed in the cylinder block and receiving therein the piston engaged with the swash plate mounted on the drive shaft. The compression chamber is defined in the cylinder bore by the piston so as to be communicable with the suction and the discharge chambers formed in the housing. The first and the second thrust bearings are disposed on opposite sides of the swash plate. The drive shaft extends through the cylinder block and supported in a thrust direction by the first and the second thrust bearings, and either one of the first and the second thrust bearings is disposed outside the cylinder block and between the housing and the drive shaft.
Description
- The present invention relates to a swash plate compressor.
- Japanese Patent Application Publication No. 7-197883 discloses a swash plate compressor. The swash plate compressor includes first and second cylinder blocks, front and rear housings, a drive shaft, a swash plate and a plurality of pistons.
- A plurality of first cylinder bores is formed in the first cylinder block around the axis of the drive shaft at a predetermined angular interval.
- Second cylinder bores of the same number as the first cylinder bores is formed in the second cylinder block around the axis of the drive shaft at positions corresponding to the respective cylinder bores in the first cylinder block. A crank chamber is formed between the first and the second cylinder blocks. Each first cylinder bore is in communication with its corresponding second cylinder bore through the crank chamber. Each pair of the first and the second cylinder bores forms a cylinder bore. The cylinder bore includes the first cylinder bore formed on the front side of the cylinder block and the second cylinder bore formed on the rear side of the cylinder block.
- Each piston includes a first piston head reciprocable in the first cylinder bore and a second piston head reciprocable in the second cylinder bore. The first piston head is inserted in the first cylinder bore and a first compression chamber is defined by the first piston head in the first cylinder bore. The second piston head is inserted in the second cylinder bore and a second compression chamber is defined by the second piston head in the second cylinder bore. Each piston is engaged with the swash plate through a pair of shoes and reciprocates in its corresponding cylinder bore with the rotation of the swash plate.
- The front housing is connected to the front end of the first cylinder block. A first valve unit is held between the front housing and the first cylinder block. A first suction chamber and a first discharge chamber are formed between the front housing and the first valve unit. The first suction chamber and the first discharge chamber are communicable with the first compression chamber, respectively.
- The rear housing is connected to the rear end of the second cylinder block. A second valve unit is held between the rear housing and the second cylinder block. A second suction chamber and a second discharge chamber are formed between the rear housing and the second valve unit so as to be communicable with the second compression chamber, respectively.
- A drive shaft is disposed extending through the front housing and the first and the second cylinder blocks. The swash plate is mounted on the drive shaft for rotation therewith in the crank chamber.
- In the swash plate compressor, a first thrust bearing is disposed between the first cylinder block and the swash plate and a second thrust bearing is disposed between the second cylinder block and the swash plate. The first and the second thrust bearings are located on the opposite sides of the swash plate in the crank chamber. The drive shaft extending through the front housing and the first and the second cylinder blocks is supported in thrust direction by the first and the second thrust bearings. According to the compressor, the thrust force derived from the suction reaction force applied to the piston during its suction stroke and the compression reaction force applied to the piston during its compression stroke are received by the first and the second thrust bearings.
- For improving the ease of mounting the above compressor in a vehicle, the compressor is required to improve the degree of freedom in design, such as lightening of weight while maintaining the desired displacement capacity of the compressor. Meanwhile, the fixed displacement swash plate compressor is required to ensure the specific strength by employing bearings of a predetermined size, such as the first and the second thrust bearings.
- In the above conventional double-headed swash plate compressor, the first and the second thrust bearings are located in the crank chamber between the front and the rear heads of the respective pistons, that is inside of the pistons, so that the axial length of the pistons tends to be increased. In such a case, it is difficult for the swash plate compressor to reduce its weight and size. Therefore, the increased the size of the swash plate compressor is inevitable due to the presence of the bearings between the front and the rear heads of the respective pistons.
- The swash plate compressor having a drive shaft with a large axial length has a problem in that the strength of the drive shaft against torsion may be reduced. The thickness of the compressor housing needs to be increased in order to ensure the strength of the drive shaft, which further increases the size and weight of the swash plate compressor. Thus, the swash plate compressor is difficult to reduce its weight and size.
- In the swash plate type compressor wherein the pistons are located radially outward of the first and the second thrust bearings, shortening the axial length of the piston while maintaining the volume of the cylinder bores causes the housing to be increased in radial direction. In this case, the swash plate compressor is difficult to reduce its weight and size. Reducing the volume of the cylinder bores causes the swash plate compressor to fail to maintain the displacement capacity.
- The present invention is directed to providing a swash plate compressor that ensures high degree of freedom in design to achieve reduction in its weight while maintaining the desired displacement capacity and the strength of the swash plate compressor for the displacement capacity.
- In accordance with the present invention, a swash plate type compressor includes a drive shaft, a swash plate, a piston, a cylinder block, a housing, a cylinder bore, a compression chamber, suction and discharge chambers and first and second thrust bearings. The swash plate is mounted on the drive shaft for rotation with the drive shaft. The piston is engaged with the swash plate. The cylinder block accommodates the swash plate. The housing is connected to the cylinder block. The cylinder bore is formed in the cylinder block and receives the piston in the cylinder bore. The compression chamber is defined in the cylinder bore by the piston. The suction chamber is formed in the housing so as to be communicable with the compression chamber. The discharge chamber is formed in the housing so as to be communicable with the compression chamber. The first thrust bearing and a second thrust bearing are disposed on opposite sides of the swash plate. The drive shaft extends through the cylinder block and is supported in a thrust direction by the first thrust bearing and the second thrust bearing, and at least either one of the first thrust bearing and the second thrust bearing is disposed outside the cylinder block and between the housing and the drive shaft.
- Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- The invention together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
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FIG. 1 is a longitudinal sectional view showing a fixed displacement double-headed piston type swash plate compressor according to a preferred embodiment of the present invention. - The following will describe a preferred embodiment with reference to
FIG. 1 . The fixed displacement type double-headed piston type swash plate compressor (hereinafter referred to simply as “compressor”) shown inFIG. 1 is designed to be mounted on a vehicle and forms a part of the refrigerant circuit for use in a vehicle air conditioner. - Referring to
FIG. 1 , the compressor includes a housing 1, afirst cylinder block 17, asecond cylinder block 19, adrive shaft 3, aswash plate 5, a plurality of pistons 7 and first andsecond thrust bearings 9, 11. The first and the 17, 19 correspond to a cylinder block of the present invention.second cylinder blocks - The
first cylinder block 17 has formed therein a plurality offirst cylinder bores 17A on the front side thereof and afirst shaft hole 17B through which thedrive shaft 3 is inserted. Thefirst cylinder bores 17A are formed around and parallel to thefirst shaft hole 17B at an equiangular spaced interval. A first slide bearing 31A is disposed in thefirst shaft hole 17B. Afirst suction passage 33A is formed extending through thefirst cylinder block 17 in the axial direction of thedrive shaft 3. A first retainer (not shown) is formed in thefirst cylinder block 17 to limit the lift of a firstsuction reed valve 21A which will be described later. - The
second cylinder block 19 is disposed rearward of thefirst cylinder block 17. Thesecond cylinder block 19 has formed therein the same number second cylinder bores 19A as the first cylinder bores 17A and asecond shaft hole 19B through which thedrive shaft 3 is inserted. The second cylinder bores 19A are formed around and parallel to thesecond shaft hole 19B at an equiangular interval. A second slide bearing 31 B is mounted on thesecond shaft hole 19B. Asecond suction passage 33B is formed extending through thesecond cylinder block 19 in the axial direction of thedrive shaft 3. A second retainer (not shown) is formed in thesecond cylinder block 19 to limit the lift of a secondsuction reed valve 23A which will be described later. The cylinder bore includes a first cylinder bore formed on the front side of the cylinder block and a second cylinder bore formed on the rear side of the cylinder block. - The housing 1 includes a
front housing 13 and arear housing 15. - The
front housing 13 is formed with aboss 13A extending forward. Theboss 13A has formed therein ashaft hole 13B. Ashaft seal device 25 is disposed in theshaft hole 13B to seal between thedrive shaft 3 and thefront housing 13. - A
first suction chamber 27A and afirst discharge chamber 29A are formed annularly in thefront housing 13. Thefirst suction chamber 27A is formed radially inward of thefirst discharge chamber 29A. - The
front housing 13 has afirst support portion 13C extending in thefirst suction chamber 27A. Thefirst support portion 13C has at the distal end thereof a recessed annular firstpressure receiving seat 13D. - The
second suction chamber 27B and thesecond discharge chamber 29B are formed annularly in therear housing 15. Thesecond suction chamber 27B is formed radially inward of thesecond discharge chamber 29B. The first and the 27A, 27B cooperate to serve as a suction chamber of the present invention.second suction chambers - The
rear housing 15 includes asecond support portion 15A extending in thesecond suction chamber 27B. Thesecond support portion 15A has at the distal end thereof a recessed annular secondpressure receiving seat 15B. - The
front housing 13 and therear housing 15 are fastened together by a plurality of bolts (not shown) so as to hold therebetween the first and the second cylinder blocks 17, 19. Thefront housing 13 is fixed to the front end of thefirst cylinder block 17. Thefront housing 13 and thefirst cylinder block 17 are connected to each other with afirst valve unit 21 held therebetween. Therear housing 15 is connected to the rear end of thesecond cylinder block 19. Therear housing 15 and thesecond cylinder block 19 are connected to each other with asecond valve unit 23 held therebetween. - With the
front housing 13, the first and the second cylinder blocks 17, 19 and therear housing 15 connected together, a crank chamber 35 is formed between the first and the second cylinder blocks 17, 19. The first and the second cylinder blocks 17, 19 accommodate therein theswash plate 5. The crank chamber 35 is in communication with thefirst suction chamber 27A through thefirst suction passage 33A and with thesecond suction chamber 27B through thesecond suction passage 33B. - The
first valve unit 21 includes afirst valve plate 37A, a firstsuction valve plate 21E, a firstdischarge valve plate 21F and afirst retainer plate 39A. -
First suction ports 21C andfirst discharge ports 21D of the same number as thefirst cylinder bore 17A are formed through thefirst valve plate 37A. The firstsuction valve plate 21E is formed with a plurality of the firstsuction reed valves 21A. The firstsuction reed valve 21A is configured to open and close thefirst suction port 21C. A plurality of firstdischarge reed valves 21B is formed through the firstdischarge valve plate 21F. The firstdischarge reed valve 21B is configured to open and close thefirst discharge port 21D. Thefirst retainer plate 39A limits the lift of the firstdischarge reed valves 21B. - The
second valve unit 23 includes asecond valve plate 37B, a secondsuction valve plate 23E, a seconddischarge valve plate 23F and asecond retainer plate 39B. -
Second suction ports 23C andsecond discharge ports 23D of the same number as thesecond cylinder bore 19A are formed through thesecond valve plate 37B. The secondsuction valve plate 23E is formed with a plurality of secondsuction reed valves 23A. The secondsuction reed valve 23A is configured to open and close thesecond suction port 23C. The seconddischarge valve plate 23F is formed with a plurality of seconddischarge reed valves 23B. The seconddischarge reed valve 23B is configured to open and close thesecond discharge port 23D. Thesecond retainer plate 39B limits the lift of the seconddischarge reed valves 23B. - The
drive shaft 3 includes afirst shaft portion 3A forming a front part of thedrive shaft 3, asecond shaft portion 3B forming a rear part of thedrive shaft 3 and athird shaft portion 3C between the first and the 3A, 3B. Asecond shaft portions thread 3D is formed on the front end of thefirst shaft portion 3A. A pulley (not shown) and an electromagnetic clutch (not shown) are connected to thethread 3D. - The
first shaft portion 3A has the same diameter as thesecond shaft portion 3B. Thethird shaft portion 3C has a larger diameter than the first and the 3A, 3B. An annular thirdsecond shaft portions pressure receiving seat 3E is formed between thefirst shaft portion 3A and thethird shaft portion 3C, or at the front end of thethird shaft portion 3C. An annular fourthpressure receiving seat 3F is formed between thesecond shaft portion 3B and thethird shaft portion 3C, or at the rear end of thethird shaft portion 3C. - The
drive shaft 3 extends through thefront housing 13, the first and the second cylinder blocks 17, 19 and in therear housing 15. Thedrive shaft 3 is inserted through the first and the second shaft holes 17B, 19B which are formed in the first and the second cylinder blocks 17, 19, respectively. The front end of thefirst shaft portion 3A is positioned in theshaft hole 13B and the rear end of thefirst shaft portion 3A and the thirdpressure receiving seat 3E are positioned in thefirst suction chamber 27A. Thesecond shaft portion 3B and the fourthpressure receiving seat 3F are positioned in thesecond suction chamber 27B. Thethird shaft portion 3C is rotatably supported by the first and the 31A, 31B. Thesecond slide bearings drive shaft 3 is driven to rotate on the rotation axis O by the power transmitted through the pulley and the electromagnetic clutch. - The
swash plate 5 has an annular shape. Theswash plate 5 includes aboss 5A formed at the center thereof. Ahole 5B is formed through theboss 5A. Thethird shaft portion 3C of thedrive shaft 3 is press-fitted through thehole 5B, thus theswash plate 5 being connected to thedrive shaft 3. Thus, theswash plate 5 is rotatable in the crank chamber 35 with the rotation of thedrive shaft 3. - The piston 7 includes a
first piston head 7A, asecond piston head 7B and aintermediate portion 7C connecting the first and the second piston heads 7A, 7B. Thefirst piston head 7A and thesecond piston head 7B are formed on the front side and the rear side of the piston 7, respectively. Thefirst cylinder bore 17A receives therein thefirst piston head 7A of the piston 7 for reciprocation therein and thefirst piston head 7A defines afirst compression chamber 41A in thefirst cylinder bore 17A. Thefirst compression chamber 41A is formed between the first cylinder bore 17A and thefirst piston head 7A. Thefirst compression chamber 41A is communicable with thefirst suction chamber 27A through thefirst suction port 21C and with thefirst discharge chamber 29A through thefirst discharge port 21D. - The
second piston head 7B is formed rearward of theintermediate portion 7C. The second cylinder bore 19A receives therein thesecond piston head 7B for reciprocation therein. Thesecond piston head 7B defines asecond compression chamber 41B in the second cylinder bore 19A. thesecond compression chamber 41B is formed between the second cylinder bore 19A and thesecond piston head 7B. Thesecond compression chamber 41B is communicable with thesecond suction chamber 27B through thesecond suction port 23C and with thesecond discharge chamber 29B through thesecond discharge port 23D. - A
recess 7D is formed in theintermediate portion 7C of the piston 7 at the center thereof. A pair of 43A, 43B is disposed in thesemi-spherical shoes recess 7D. The piston 7 is engaged with theswash plate 5 through the 43A, 43B.shoes - In this compressor, the pistons 7 reciprocate in the first and the second cylinder bores 17A, 19A in accordance with the tilt angle of the
swash plate 5 relative to a hypothetical orthogonal plane orthogonal to the rotation axis O. The rotation of theswash plate 5 is converted into reciprocating motion of the piston 7 in its associated first and second cylinder bores 17A, 19A in the manner that is well known in the art. The top dead center of thefirst piston head 7A in thefirst compression chamber 41A is indicated by T1 inFIG. 1 and will be referred to as the first top dead center. The top dead center of thesecond piston head 7B in thesecond compression chamber 41 B is indicated by T2 and will be referred to as the second top dead center. - The first thrust bearing 9 is a roller thrust bearing including first and
9A, 9B, a roller 9C held between the first and thesecond races 9A, 9B and a first cage (not shown). Asecond races hole 9D is formed through the center of thefirst race 9A. Ahole 9E is formed through the center of thesecond race 9B. - The first thrust bearing 9 is disposed in the
front housing 13 at a position adjacent to thedrive shaft 3. Specifically, the first thrust bearing 9 is disposed in thefirst suction chamber 27A at a position between the firstpressure receiving seats 13D of thefront housing 13 and the thirdpressure receiving seat 3E of thethird shaft portion 3C of thedrive shaft 3. Thus, the first thrust bearing 9 is located forward of the top dead center T1 of thefirst piston head 7A and outside thefirst cylinder block 17. More specifically, the first thrust bearing 9 is disposed with thefirst race 9A thereof in contact on the inner peripheral side thereof with the thirdpressure receiving seat 3E and with thesecond race 9B thereof in contact with the firstpressure receiving seat 13D on the outer peripheral side thereof and with theshaft seal device 25. Thefirst race 9A is in contact in an area on the inner peripheral side thereof with the thirdpressure receiving seat 3E, so that the inner peripheral part of thefirst race 9A is elastically deformable toward thesecond race 9B by a thrust force applied to thefirst race 9A. Thefirst race 9A of the first thrust bearing 9 serves as the cushion of the present invention. - The second thrust bearing 11 is a roller thrust bearing including first and
11A, 11B, asecond races roller 11C held between the first and the 11A, 11B and a second cage (not shown). Asecond race hole 11D is formed through the center of thefirst race 11A. Ahole 11E is formed through the center of thesecond race 11B. - The second thrust bearing 11 is disposed in the
rear housing 15 adjacent to thedrive shaft 3. Specifically, the second thrust bearing 11 is disposed in thesecond suction chamber 27B between the secondpressure receiving seat 15B of therear housing 15 and the fourthpressure receiving seat 3F of thethird shaft portion 3C of thedrive shaft 3. Thus, the second thrust bearing 11 is located rearward of the top dead center T2 of thesecond piston head 7B and outside thesecond cylinder block 19. More specifically, the second thrust bearing 11 is disposed with thefirst race 11A thereof in contact with the fourthpressure receiving seat 3F on the inner peripheral side thereof and also with thesecond race 11B thereof in contact with the secondpressure receiving seat 15B. Thefirst race 11A is in contact in an area on the inner peripheral side thereof with the fourthpressure receiving seat 3F, so that the inner peripheral part of thefirst race 11A is elastically deformable toward thesecond race 11B by a thrust force applied to thefirst race 11A. Thefirst race 11A of the second thrust bearing 11 also serves as the cushion of the present invention. Thus, at least one of the first and the second thrust bearings serve as the cushion with the housing 1 and thedrive shaft 3 for receiving thrust force by deforming themselves. - The first and the
second thrust bearings 9, 11 which are disposed in thefirst suction chamber 27A and thesecond suction chamber 27B, respectively, are located on the opposite sides of theswash plate 5 in the front and the 13, 15, respectively. The size of the first and therear housings second thrust bearings 9, 11 may be determined appropriately according to the thrust force applied to the pistons 7. - The first and the
29A, 29B form a single discharge chamber (not shown) which is connected to a condenser. The condenser is connected to an evaporator through an expansion valve. The evaporator is connected to the crank chamber 35. The crank chamber 35 is in communication with the first and thesecond discharge chambers 27A, 27B through the first and thesecond suction chambers 33A, 33B, respectively. The compressor, the condenser, the expansion valve and the evaporator cooperate to form a refrigerant circuit. The condenser, the expansion valve and the evaporator are not shown in the drawing.second suction passages - As the
drive shaft 3 of the above-described compressor is driven to rotate by a vehicle engine or a motor through the pulley and the electromagnetic clutch, the pistons 7 are reciprocated in the first and the second cylinder bores 17A, 19A for a stroke length that is determined by the inclination angle of theswash plate 5. Accordingly, refrigerant in the first and the 27A, 27B is flowed into the first and thesecond suction chambers 41A, 41B for compression therein and the refrigerant compressed in the first and thesecond compression chambers 41A, 41B is forced out thereof into the first and thesecond compression chambers 29A, 29B. The thrust force derived from the suction reaction force of the pistons 7 during their suction stroke and also from the compression reaction force of the pistons 7 during their compression stroke are received by the first and thesecond discharge chambers second thrust bearings 9, 11. - The first and the
second thrust bearings 9, 11 are disposed in the first and the 27A, 27B on the opposite outer sides of the first and the second cylinder blocks 17, 19 in the front and thesecond suction chambers 13, 15, respectively. The first thrust bearing 9 is positioned outside therear housings first cylinder block 17 and on the front side of the compressor. The second thrust bearing 11 is positioned outside thesecond cylinder block 19 and on the rear side of the compressor. Thus the first and thesecond thrust bearings 9, 11 are positioned outside the cylinder block and between the housing 1 and thedrive shaft 3. Therefore, the first and thesecond thrust bearings 9, 11 are positioned on opposite outer sides of the crank chamber 35. The first and thesecond thrust bearings 9, 11 are positioned outside the crank chamber 35, respectively. In other words, the first and thesecond thrust bearings 9, 11 are positioned outside the pistons 7. - The use of the first and the
second thrust bearings 9, 11 having any size that is large enough to ensure the strength will not increase of the axial length of the piston 7 due to an increase of the axial length of theintermediate portion 7C may be prevented. Thus, the axial length of the first and the second cylinder blocks 17, 19 may be reduced. - The compressor of the preferred embodiment may ease restrictions on the shape of the pistons 7 and the
drive shaft 3. Because no thrust bearing is provided in contact with theboss 5A of theswash plate 5, theboss 5A may be downsized. - Because the piston 7 may reduce its axial length, the crank chamber 35 may be downsized and, therefore, the compressor may be made smaller in size. Accordingly, the compressor may ensure high strength against torsion.
- In designing the compressor so as to reduce its size, the first and the second cylinder bores 17A, 19A need not be reduced in volume. In this double-headed swash plate compressor, wherein refrigerant gas is compressed in both the first and the
41A, 41B, the displacement capacity of the compressor will not be influenced so much by the downsizing of the compressor.second compression chambers - The compressor according to the preferred embodiment may ensure high degree of freedom in design that permits reduction in its weight while maintaining the desired displacement of the compressor and the strength of the compressor required for that displacement.
- The
9A, 11A of the first and thefirst races second thrust bearings 9, 11 are elastically deformable which allows the first and thesecond thrust bearings 9, 11 to receive thrust force generated in the compressor, with the result that the durability of the first and thesecond thrust bearings 9, 11 is increased. Therefore, the durability of the compressor may be increased and vibration and noise development of the compressor during the operation may be prevented. - The
first suction chamber 27A is formed on the inner peripheral side of thefront housing 13 and thefirst discharge chamber 29A is formed on the outer peripheral side of thefront housing 13. Similarly, thesecond suction chamber 27B is formed on the inner peripheral side of therear housing 15 and thesecond discharge chamber 29B is formed on the outer peripheral side of therear housing 15. The first thrust bearing 9 is disposed in thefirst suction chamber 27A and the second thrust bearing 11 is disposed in thesecond suction chamber 27B. - In this compressor, the first thrust bearing 9 faces the
first suction chamber 27A and thedrive shaft 3 is supported at the rear end of thefirst shaft portion 3A thereof by the first thrust bearing 9 in thefirst suction chamber 27A. The second thrust bearing 11 faces thesecond suction chamber 27B and thedrive shaft 3 is supported at thesecond shaft portion 3B thereof by the second thrust bearing 11 in thesecond suction chamber 27B. - In this compressor of the preferred embodiment, lubricating oil contained in the refrigerant flowing in the first and the
27A, 27B lubricate not only thesecond suction chambers drive shaft 3 but also the first and thesecond thrust bearings 9, 11, thus permitting thedrive shaft 3 to rotate smoothly. Thedrive shaft 3 is protected against wear and the durability of the compressor is improved. Refrigerant in the suction chamber has a relatively low temperature. Thus, any frictional heat generated in the first and thesecond thrust bearings 9, 11, is cooled by refrigerant. - The present preferred embodiments is to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein but it may be modified in various ways as exemplified below.
- In the first and the
second thrust bearings 9, 11, not only the 9A, 11A but also thefirst races 9B, 11B may be formed so as to be elastically deformable.second races - Only either one of the first and the
second thrust bearings 9, 11 may be formed so as to be elastically deformable. Alternatively, neither of the first nor thesecond thrust bearings 9, 11 may be formed elastically deformable. - The compressor may be constructed such that the inclination angle of the
swash plate 5 is changeable so that the displacement of the compressor per rotation of thedrive shaft 3 is variable. Also in this case, the first and thesecond thrust bearings 9, 11 are positioned outside the crank chamber 35, so that it is easy to ensure a space necessary for a mechanism for changing the inclination angle of theswash plate 5 if the crank chamber 35 is formed smaller. - The first thrust bearing 9 may be disposed within the crank chamber 35, or inside the
first cylinder block 17. In this case, the first thrust bearing 9 should preferably be disposed forward of the top dead center T1 of thefirst piston head 7A in thefirst cylinder block 17. - Alternatively, the second thrust bearing 11 may be disposed within the crank chamber 35, or inside the
second cylinder block 19. In this case, the second thrust bearing 11 should preferably be disposed rearward of the top dead center T2 of thesecond piston head 7B in thesecond cylinder block 19. - The first and the
second thrust bearings 9, 11 are disposed in the first and the 27A, 27B, respectively. Alternatively, the first and thesecond suction chambers second thrust bearings 9, 11 may be disposed to be communicable with the first and the 27A, 27B, respectively. Thus, the first and thesecond suction chambers second thrust bearings 9, 11 face the first and the 27A, 27B, respectively. In this case, the first and thesecond suction chambers second thrust bearings 9, 11 are communicable with the first and the 27A, 27B, respectively, through an exclusive communication passage or a clearance formed between the housing 1 and thesecond suction chambers drive shaft 3. - A radial rolling bearing may be used instead of the first and the
31A, 31B.second slide bearings - The present invention is applicable also to a single-headed piston type swash plate compressor. Also in this case, the compressor may be of either fixed displacement type or variable displacement type.
Claims (4)
1. A swash plate type compressor comprising:
a drive shaft;
a swash plate mounted on the drive shaft for rotation with the drive shaft;
a piston engaged with the swash plate;
a cylinder block accommodating the swash plate;
a housing connected to the cylinder block;
a cylinder bore formed in the cylinder block and receiving the piston in the cylinder bore;
a compression chamber defined in the cylinder bore by the piston;
a suction chamber formed in the housing so as to be communicable with the compression chamber;
a discharge chamber formed in the housing so as to be communicable with the compression chamber; and
a first thrust bearing and a second thrust bearing disposed on opposite sides of the swash plate,
wherein the drive shaft extends through the cylinder block and is supported in a thrust direction by the first thrust bearing and the second thrust bearing, and at least either one of the first thrust bearing and the second thrust bearing is disposed outside the cylinder block and between the housing and the drive shaft.
2. The swash plate type compressor according to claim 1 , wherein the housing includes a front housing connected to the front end of the cylinder block and a rear housing connected to the rear end of the cylinder block,
the cylinder bore includes a first cylinder bore formed on the front side of the cylinder block and a second cylinder bore formed on the rear side of the cylinder block,
the piston includes a first piston head reciprocable in the first cylinder bore and a second piston head reciprocable in the second cylinder bore, and
the first thrust bearing is disposed between the front housing and the drive shaft and the second thrust bearing is disposed between the rear housing and the drive shaft.
3. The swash plate type compressor according to claim 1 , wherein at least one of the first thrust bearing and the second thrust bearing, serves as a cushion with the housing and the drive shaft for receiving thrust force by deforming the at least one of the first thrust bearing and the second thrust bearing.
4. The swash plate type compressor according to claim 1 , wherein at least one of the first thrust bearing and the second thrust bearing faces the suction chamber.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013-036433 | 2013-02-26 | ||
| JP2013036433A JP2014163328A (en) | 2013-02-26 | 2013-02-26 | Swash plate compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20140241925A1 true US20140241925A1 (en) | 2014-08-28 |
Family
ID=50101740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/185,324 Abandoned US20140241925A1 (en) | 2013-02-26 | 2014-02-20 | Swash plate compressor |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20140241925A1 (en) |
| EP (1) | EP2770206A1 (en) |
| JP (1) | JP2014163328A (en) |
| KR (1) | KR20140106412A (en) |
| CN (1) | CN104005930A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105114280A (en) * | 2015-09-18 | 2015-12-02 | 苏州中成汽车空调压缩机有限公司 | Two-way piston constant-displacement compressor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5372483A (en) * | 1993-04-06 | 1994-12-13 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Axial multi-piston type compressor having rotary valve for introducing fluid from suction chamber into cylinder bores |
| US5401144A (en) * | 1992-05-13 | 1995-03-28 | Kabushiki Kaisha Toyoda Jisoshokki Seisakusho | Swash plate type refrigerant compressor |
| US5802954A (en) * | 1995-03-22 | 1998-09-08 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Reciprocating piston compressor |
| US5921756A (en) * | 1995-12-04 | 1999-07-13 | Denso Corporation | Swash plate compressor including double-headed pistons having piston sections with different cross-sectional areas |
| US6988875B2 (en) * | 2001-12-06 | 2006-01-24 | Kabushiki Kaisha Toyota Jidoshokki | Lubricating structure in fixed displacement piston type compressor |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5368450A (en) * | 1992-08-07 | 1994-11-29 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Swash plate type compressor |
| US5336149A (en) * | 1993-01-28 | 1994-08-09 | Greenmaster Industrial Corp. | Abdominal and hip exercising apparatus |
| KR950003623A (en) * | 1993-07-19 | 1995-02-17 | 이소가이 찌세이 | Rotating shaft support structure in reciprocating compressor |
| JP2924636B2 (en) | 1993-11-24 | 1999-07-26 | 株式会社豊田自動織機製作所 | Double head swash plate type compressor |
| US5765996A (en) * | 1994-04-08 | 1998-06-16 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Vibration preventing structure in swash plate type compressor |
-
2013
- 2013-02-26 JP JP2013036433A patent/JP2014163328A/en not_active Withdrawn
-
2014
- 2014-02-12 EP EP14154785.1A patent/EP2770206A1/en not_active Withdrawn
- 2014-02-20 US US14/185,324 patent/US20140241925A1/en not_active Abandoned
- 2014-02-21 KR KR1020140019961A patent/KR20140106412A/en not_active Ceased
- 2014-02-25 CN CN201410064477.6A patent/CN104005930A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5401144A (en) * | 1992-05-13 | 1995-03-28 | Kabushiki Kaisha Toyoda Jisoshokki Seisakusho | Swash plate type refrigerant compressor |
| US5372483A (en) * | 1993-04-06 | 1994-12-13 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Axial multi-piston type compressor having rotary valve for introducing fluid from suction chamber into cylinder bores |
| US5802954A (en) * | 1995-03-22 | 1998-09-08 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Reciprocating piston compressor |
| US5921756A (en) * | 1995-12-04 | 1999-07-13 | Denso Corporation | Swash plate compressor including double-headed pistons having piston sections with different cross-sectional areas |
| US6988875B2 (en) * | 2001-12-06 | 2006-01-24 | Kabushiki Kaisha Toyota Jidoshokki | Lubricating structure in fixed displacement piston type compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104005930A (en) | 2014-08-27 |
| KR20140106412A (en) | 2014-09-03 |
| JP2014163328A (en) | 2014-09-08 |
| EP2770206A1 (en) | 2014-08-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI,, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NAKAMORI, MASASHI;KOBAYASHI, TOSHIYUKI;BANNO, NOBUTOSHI;REEL/FRAME:032257/0966 Effective date: 20140203 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |