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US20100104816A1 - Optical film - Google Patents

Optical film Download PDF

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Publication number
US20100104816A1
US20100104816A1 US12/589,772 US58977209A US2010104816A1 US 20100104816 A1 US20100104816 A1 US 20100104816A1 US 58977209 A US58977209 A US 58977209A US 2010104816 A1 US2010104816 A1 US 2010104816A1
Authority
US
United States
Prior art keywords
light
optical film
diffusing
substrate
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/589,772
Other languages
English (en)
Inventor
Cing-Cin Wu
Tsung-hsun Wu
Yu-Hung Lin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Efun Technology Co Ltd
Original Assignee
Efun Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Efun Technology Co Ltd filed Critical Efun Technology Co Ltd
Assigned to EFUN TECHNOLOGY CO., LTD. reassignment EFUN TECHNOLOGY CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LIN, YU-HUNG, WU, CING-CIN, WU, TSUNG-HSUN
Publication of US20100104816A1 publication Critical patent/US20100104816A1/en
Abandoned legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033—Means for improving the coupling-out of light from the light guide
    • G02B6/005—Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0051—Diffusing sheet or layer
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00—Simple or compound lenses
    • G02B3/0006—Arrays
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/02—Diffusing elements; Afocal elements
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/04—Prisms
    • G02B5/045—Prism arrays
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033—Means for improving the coupling-out of light from the light guide
    • G02B6/005—Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0053—Prismatic sheet or layer; Brightness enhancement element, sheet or layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24612—Composite web or sheet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Definitions

  • This invention relates to an optical film, more particularly to an optical film adapted for diffusing and converging light.
  • LCDs liquid crystal displays
  • the first type of the optical film has a substrate, a light collecting layer that is disposed on a first surface of the substrate and that confronts an LCD panel, and a light diffusing layer that is disposed on a second surface of the substrate opposite to the light collecting layer, and that confronts a light source.
  • the light diffusing layer of the first type of the optical film is formed by applying a coating on the second surface of the substrate.
  • the coating may be roughened to form the light diffusing layer or may contain diffusing particles that are capable of diffusing light, thereby enabling the light diffusing layer to have haze effect.
  • U.S. Pat. No. 5,600,462, U.S. Pat. No. 6,280,063, U.S. Pat. No. 6,880,946, U.S. Pat. No. 6,356,389, US 2006-0290253, and US 2007-0126074 disclose examples of the first type of the optical film.
  • the second type of the optical film has a substrate, a light diffusing layer disposed on the substrate, and a light collecting layer disposed oh the light diffusing layer opposite to the substrate, i.e., the light diffusing layer of the second type of the optical film is sandwiched between the substrate and the light collecting layer.
  • the light diffusing layer contains diffusing particles (such as resin particles or metallic oxide particles) so as to diffuse light. Since the light diffusing layer and the light collecting layer are directly connected to each other and have similar refractive indices, a haze effect of the light diffusing layer may be greatly decreased.
  • the light diffusing layer is required to contain the diffusing particles that have a refractive index different from those of the light collecting layer and the material of the light diffusing layer for diffusing light more efficiently.
  • US 2007-0115407, US 2007-0128413, KR 10-2005-0114685, and KR 10-2006-0032898 disclose examples of the second type of the optical film.
  • the light diffusing layers of the optical films belonging to the first and second types are able to eliminate Newton-rings arising from interference between different layers of the optical films, and rainbows resulting from the optical films. Therefore, picture quality produced by LCDs can be increased.
  • a reverse optical film has a light collecting layer that confronts a light source in an LCD, and induces less Newton-rings and rainbows compared to the first type of the conventional optical film.
  • other optical flaws may still exist.
  • friction between the light collecting layer and a light guide plate that is disposed near the light source may lead to wear of the light collecting layer and may hence result in light leakage.
  • White spots and bright spots may be further induced. Therefore, the reverse optical film is required to have a light diffusing layer so as to shield and hide the abovementioned optical flaws.
  • the object of the present invention is to provide an optical film that has a relatively great light-diffusing capability.
  • an optical film includes a substrate unit and a light collecting layer.
  • the substrate unit includes a substrate, and a light diffusing layer that is formed on the substrate, and that has a matrix body with a bottom surface contacting the substrate and a plurality of diffusing particles distributed in the matrix body.
  • the percentage of an area of the diffusing particles projected onto a projection plane based on 100 percent of an area of the bottom surface of the matrix body projected onto the projection plane is greater than 25%.
  • the light collecting layer is formed on the light diffusing layer.
  • FIG. 1 is a fragmentary sectional view of the first preferred embodiment of an optical film according to this invention.
  • FIG. 2 is a schematic top view illustrating that a light collecting layer is removed from a light diffusing layer of the optical film according to the first preferred embodiment
  • FIG. 3 is a schematic diagram to illustrate a projected area of diffusing particles onto a projection plane according to the first preferred embodiment
  • FIG. 4 is a fragmentary sectional view of the second preferred embodiment of the optical film according to this invention.
  • FIG. 5 is a fragmentary sectional view of the third preferred embodiment of the optical film according to this invention.
  • the first preferred embodiment of an optical film according to the present invention includes a substrate unit 4 and a light collecting layer 3 that is formed on the substrate unit 4 .
  • the substrate unit 4 includes a substrate 1 , and a light diffusing layer 2 that is formed on a top surface of the substrate 1 , and that has a matrix body 21 and a plurality of diffusing particles 22 distributed in the matrix body 21 .
  • an electronic device such as an LCD
  • the substrate 1 is disposed so as to confront a light source (not shown). Therefore, light generated by the light source sequentially passes through the substrate 1 , the light diffusing layer 2 , and the light collecting layer 3 .
  • the substrate 1 has a thickness that approximately ranges from 50 ⁇ m to 250 ⁇ m, and is light-transmissive.
  • the substrate 1 may be made from a material selected from the group consisting of polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene (PE), polypropylene (PP), polyvinyl alcohol (PVA), polyvinyl chloride (PVC), and polyurethane (PU).
  • PET polyethylene terephthalate
  • PC polycarbonate
  • PMMA polymethyl methacrylate
  • PE polyethylene
  • PP polypropylene
  • PVA polyvinyl alcohol
  • PVC polyvinyl chloride
  • PU polyurethane
  • the substrate 1 is made from PET.
  • the matrix body 21 of the light diffusing layer 2 has a thickness that approximately ranges from 10 ⁇ M to 15 ⁇ m, and is made from a light-transmissive resin.
  • the matrix body 21 is made from acrylic resin.
  • the matrix body 21 has a top surface 211 that is flat and that is connected to the light collecting layer 3 , and a bottom surface 212 that contacts the substrate 1 . It should be noted that the top surface 211 could be alternately concave and convex in other embodiments.
  • the diffusing particles 22 of the light diffusing layer 2 may be organic particles made from a material such as PMMA, PC, PE, polystyrene (PS), a copolymer (i.e., MS resin) mainly composed of methyl methacrylate (MMA) and styrene (SM), etc., or may be inorganic particles made from a material such as titanium oxide (TiO 2 ), silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), boron oxide (B 2 O 3 ), calcium oxide (CaO), magnesium oxide (MgO), etc.
  • the diffusing particles 22 are made from PMMA. Shapes of the diffusing particles 22 may be spherical or irregular.
  • Widths of the diffusing particles 22 approximately range from 3 ⁇ m to 16 ⁇ m.
  • the diffusing particles 22 are arranged into different rows in the matrix body 21 . It should be noted that the diffusing particles 22 could be arranged into a single row in other embodiments. Some of the diffusing particles 22 respectively have a first portion 221 that is embedded in the matrix body 21 and a second portion 222 that is embedded in the light collecting layer 3 .
  • a total area of dark spots shown in FIG. 3 signifies an area of the diffusing particles 22 projected onto a projection plane, which is designated as A 2 . It should be noted that some of the diffusing particles 22 indifferent rows might have projected zones overlapping each other on the projection plane.
  • An area of a quadrangle shown in FIG. 3 represents an area of the bottom surface 212 of the matrix body 21 projected onto the projection plane, which is designated as A 1 . Since a picture produced by a display is two-dimensional (2-D), the 2-D projected areas of the diffusing particles 22 and the bottom surface 212 of the matrix body 21 are considered herein.
  • the percentage of the area of the diffusing particles 22 projected onto the projection plane based on 100 percent of the area of the bottom surface 212 of the matrix body 21 projected onto the projection plane is denoted by X and has the following formula:
  • X is greater than 25%.
  • the light collecting layer 3 is formed on the top surface 211 of the matrix body 21 and has a plurality of light collecting members 31 that protrude in a direction away from the light diffusing layer 2 .
  • each of the light collecting members 31 is a prism.
  • the light collecting layer 3 may be made from a material such as acrylic ester, urethane acrylate, polyester acrylate, etc.
  • the material used to make the light collecting layer 3 can be the same as the material for forming the matrix body 21 , but must be different from the material for making the diffusing particles 22 .
  • the light collecting layer 3 is made from an acrylic material and has a thickness that approximately ranges from 25 ⁇ m to 30 ⁇ m.
  • the diffusing particles 22 are required to have a refractive index different from those of the light collecting layer 3 and the matrix body 21 such that the light diffusing layer 2 is able to diffuse light more efficiently.
  • the refractive indices of the diffusing particles 22 and the light collecting, layer 3 have the following relation:
  • n 1 the refractive index of the diffusing particles 22
  • n 2 the refractive index of the light collecting layer 3
  • Example 1 belongs to the first preferred embodiment of the optical film and has X equal to 30%.
  • Example 2 belongs to the first preferred embodiment of the optical film and has X equal to 75%.
  • Comparative examples 1, 2, and 3 have structures similar to that of the optical film of this invention, but contain less diffusing particles, thereby respectively having lower values of X. Values of X for Comparative examples 1, 2, and 3 are shown in Table 1.
  • Haze of substrate units 4 of Examples 1 and 2, and haze of substrate units of Comparative examples 1, 2, and 3 were measured using a haze meter (a product of Nippon Denshoku, model no. NDH-5000) and were tested according to JIS K 7136. Before forming the light collecting layers 3 on the substrate units 4 for Examples 1 and 2, and forming light collecting layers on the substrate units for Comparative examples 1, 2, and 3, measurement of haze was conducted. Regarding the optical film of the present invention, the light diffusing layer 2 can be roughened to increase haze of the substrate unit 4 . When the optical film of the present invention and other components of a display are assembled together, bumps and scratches may occur and may hence lead to physical damage.
  • haze of the substrate unit 4 of the present invention is required to be larger than 40% for reducing effects of the aforementioned physical damage and for increasing degree of uniformity of light transmitted therethrough, thereby efficiently diffusing light.
  • Light transmittance of Examples 1 and 2, and Comparative examples 1, 2, and 3 were measured via the aforementioned haze meter, and were tested according to JIS K 7361. Results are shown in Table 1.
  • NB module is a backlight module for a laptop panel that has a single light tube.
  • MNT module is a backlight module for a desktop monitor panel that has two light tubes. Newton-rings and rainbows were observed directly. Results are shown in Table 2.
  • the optical film can shield and hide the flaws to a certain degree.
  • the second preferred embodiment of the optical film according to the present invention has a structure similar to that of the first preferred embodiment, but is an upside-down form of the first preferred embodiment.
  • the light collecting layer 3 ds disposed so as to confront a light source (not shown). Therefore, light generated by the light source successively passes through the light collecting layer 3 , the light diffusing layer 2 , and the substrate 1 .
  • the second preferred embodiment of the optical film is hence considered as a reverse optical film.
  • the percentage of the area of the diffusing particles 22 projected onto the projection plane based on 100 percent of the area of the bottom surface 212 of the matrix body 21 projected onto the projection plane is 30%.
  • the substrate unit 4 has the haze of 50%.
  • the optical film has the light transmittance of 90%.
  • Example 3 belongs to the third preferred embodiment of the optical film.
  • Comparative example 4 is similar to Comparative example 1 but is an upside-down form of Comparative example 1, thereby being regarded as a reverse optical film.
  • Example 3 and Comparative example 4 were applied to NB module. Results are shown in Table 3.
  • Example 3 was capable of inducing sufficient luminance and efficiently diffusing light, thereby having a good flaw-shielding ability. It should be noted that reverse optical films seldom produce Newton-rings and rainbows, and that examples of the flaws in Table 3 are white spots, bright spots, scratches, and so forth.
  • the third preferred embodiment of the optical film according to the present invention is similar to the first preferred embodiment except that the diffusing particles 22 are only disposed in the matrix body 21 (i.e., none of the diffusing particles 22 have portions embedded in the light collecting layer 3 ), and that the light collecting members 31 have curved surfaces. Specifically, the light collecting members 31 have nearly semicircular cross-sections. It is noted that shapes of the light collecting members 31 are not limited as long as the light collecting members 31 are able to converge light. For instance, the light collecting members 31 may be different in radius of curvature, may be pyramidal, may be elongated prisms, or may be curvilinear prisms. In this embodiment, the percentage of the area of the diffusing particles 22 projected onto the projection plane based on 100 percent of the area of the bottom surface 212 of the matrix body 21 projected onto the projection plane is larger than 25%.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Elements Other Than Lenses (AREA)
US12/589,772 2008-10-28 2009-10-27 Optical film Abandoned US20100104816A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW097141386 2008-10-28
TW097141386A TWI384285B (zh) 2008-10-28 2008-10-28 Diffusion interlayer optical film

Publications (1)

Publication Number Publication Date
US20100104816A1 true US20100104816A1 (en) 2010-04-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
US12/589,772 Abandoned US20100104816A1 (en) 2008-10-28 2009-10-27 Optical film

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TW (1) TWI384285B (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160097889A1 (en) * 2014-10-07 2016-04-07 Lg Display Co., Ltd. Backlight unit and liquid crystal display device including the same
WO2023123632A1 (zh) * 2021-12-27 2023-07-06 瑞仪光电(南京)有限公司 背光模组及显示器

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060147676A1 (en) * 2005-01-06 2006-07-06 Minoru Yoshida Light diffusion sheet and backlight unit using the same
US20070127127A1 (en) * 2005-11-23 2007-06-07 Eternal Chemical Co., Ltd. Optical thin sheet
US20070201246A1 (en) * 2004-08-31 2007-08-30 Fusion Optix, Inc. Enhanced Light Diffusing Sheet
US20080311352A1 (en) * 2007-06-12 2008-12-18 Eternal Chemical Co., Ltd. Optical film

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080002256A1 (en) * 2006-06-30 2008-01-03 3M Innovative Properties Company Optical article including a beaded layer
TWM307764U (en) * 2006-09-19 2007-03-11 Eternal Chemical Co Ltd Composite optical film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070201246A1 (en) * 2004-08-31 2007-08-30 Fusion Optix, Inc. Enhanced Light Diffusing Sheet
US20060147676A1 (en) * 2005-01-06 2006-07-06 Minoru Yoshida Light diffusion sheet and backlight unit using the same
US20070127127A1 (en) * 2005-11-23 2007-06-07 Eternal Chemical Co., Ltd. Optical thin sheet
US20080311352A1 (en) * 2007-06-12 2008-12-18 Eternal Chemical Co., Ltd. Optical film

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160097889A1 (en) * 2014-10-07 2016-04-07 Lg Display Co., Ltd. Backlight unit and liquid crystal display device including the same
US10534127B2 (en) * 2014-10-07 2020-01-14 Lg Display Co., Ltd. Backlight unit and liquid crystal display device including the same
WO2023123632A1 (zh) * 2021-12-27 2023-07-06 瑞仪光电(南京)有限公司 背光模组及显示器

Also Published As

Publication number Publication date
TW201017279A (en) 2010-05-01
TWI384285B (zh) 2013-02-01

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AS Assignment

Owner name: EFUN TECHNOLOGY CO., LTD.,TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WU, CING-CIN;WU, TSUNG-HSUN;LIN, YU-HUNG;REEL/FRAME:023488/0213

Effective date: 20091015

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION