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US20080017519A1 - Method and device for producing an alkali metal hypochlorite solution - Google Patents

Method and device for producing an alkali metal hypochlorite solution Download PDF

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Publication number
US20080017519A1
US20080017519A1 US11/879,962 US87996207A US2008017519A1 US 20080017519 A1 US20080017519 A1 US 20080017519A1 US 87996207 A US87996207 A US 87996207A US 2008017519 A1 US2008017519 A1 US 2008017519A1
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US
United States
Prior art keywords
electrolytic cell
brine
concentration
preset
constant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/879,962
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English (en)
Inventor
Andreas Siemer
Andreas Schwarz
Norbert Maier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kaercher Futuretech GmbH
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Kaercher Futuretech GmbH
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Filing date
Publication date
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Assigned to KAERCHER FUTURETECH GMBH reassignment KAERCHER FUTURETECH GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MAIER, NORBERT, SCHWARZ, ANDREAS, SIEMER, ANDREAS
Publication of US20080017519A1 publication Critical patent/US20080017519A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • C02F1/4672Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
    • C02F1/4674Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation with halogen or compound of halogens, e.g. chlorine, bromine
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/24Halogens or compounds thereof
    • C25B1/26Chlorine; Compounds thereof
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material

Definitions

  • the present invention relates to a method for producing an alkali metal hypochlorite solution, in particular a sodium hypochlorite solution, where a brine solution is supplied to an electrolytic cell at a defined volumetric flow rate and a defined salt concentration.
  • the invention further relates to a device for producing an alkali metal hypochlorite solution, in particular a sodium hypochlorite solution comprising at least one non-divided electrolytic cell, means for supplying the electrolytic cell with a brine solution at a defined volumetric flow rate and a defined salt concentration, and a d.c. voltage source for generation of a current across the electrolytic cell.
  • Such systems are marketed by Wallace & Tiernan GmbH, Günzburg, under the names OSEC-S® and OSEC-B®.
  • either filtered sea water or saturated brine is supplied into an electrolytic cell using a metering pump.
  • concentration of the brine is then reduced to approximately 2% by dilution water which likewise is supplied into the electrolytic cell.
  • sodium hypochlorite solution and hydrogen are produced, and the hydrogen is separated from the sodium hypochlorite solution and is diluted with air to a non-dangerous concentration, using a blower, and is evacuated to the open air.
  • the sodium hypochlorite solution so produced has a concentration of approximately 6 g/l of effective chlorine.
  • the whole process for the production of sodium hypochlorite solution is monitored and controlled by an SPC control with a view to achieving the highest possible yield of chlorine and the least possible amount of waste products.
  • a different system for the production of sodium hypochlorite solution uses an electrolytic cell without a diaphragm that has a ratio of at least 1.5:1 or over between the effective anode area and the effective cathode area in the electrolytic cell. It is intended in this way to improve effective utilization of the sodium hypochlorite and the current yield under stationary flow conditions. According to a variant of that configuration, the electrolytic cell is additionally cooled in order to reduce the quantity of sodium chlorate produced.
  • a system of that kind likewise cannot guarantee optimum process control, in particular if it does not use a cooling system in an effort to make the structure as simple as possible.
  • This object is achieved by a method for the production of an alkali metal hypochlorite solution, in particular a sodium hypochlorite solution, where a brine is supplied into a non-divided electrolytic cell at a defined volumetric flow rate and a defined salt concentration and where the current intensity is adjusted to a fixed value so that the concentration of chlorate produced during electrolysis is limited to a maximum of 1.5 g/l, preferably to a maximum of 1 g/l, more preferably to a maximum of 0.6 g/l.
  • the object of the invention is further achieved by a device for the production of an alkali metal hypochlorite solution, in particular a sodium hypochlorite solution, having at least one non-divided electrolytic cell, means for supplying a brine solution into the electrolytic cell at a defined volumetric flow rate and a defined salt concentration, and having an a.c. voltage source for the production of current by the electrolytic cell, where the current intensity is adjusted to a fixed value so that the concentration of chlorate produced during electrolysis is limited to a maximum of 1.5 g/l, preferably to a maximum of 1 g/l, more preferably to a maximum of 0.6 g/l.
  • the object of the invention is perfectly achieved in this way.
  • the invention therefore provides that by suitably determining the current intensity it is possible on the one hand to guarantee a favorable concentration of active chlorine in the alkali metal hypochlorite solution produced and, on the other hand, to limit the production of undesirable chlorate to a tolerable amount.
  • the current intensity is pre-adjusted to between 2 and 6 amperes, preferably to between 2 and 4.5 amperes, more preferably to between 2.5 and 3.5 amperes.
  • a constant salt concentration of the brine is obtained by mixing a saturated brine with water.
  • the salt concentration of the brine supplied into the electrolytic cell is pre-adjusted to a value of between 2 and 10 g/l, preferably to between 5 and 10 g/l.
  • the electrolytic cell is operated in this way with an optimum volumetric flow by which optimum yield is guaranteed as a function of the cell dimensions.
  • the DC voltage source according to the invention preferably is designed as constant-current source.
  • the desired concentration of the brine supplied into the electrolytic cell can be adjusted either by mixing the saturated brine with water or by the use of brine of a specific concentration.
  • For mixing and/or feeding the pre-adjusted brine one preferably uses metering pumps which guarantee a constant mixing ratio or a constant pump rate.
  • the electrodes of the electrolytic cell may be made, for example, from a material containing iron, mercury, stainless steel, titanium and/or platinum. Preferably, the electrodes consist of uncoated titanium.
  • FIG. 1 shows the relationship between current intensity and concentration of active chlorine and/or of chlorate obtained and the outflow temperature in an electrolytic cell according to the invention
  • Fig. shows the relationship between the inflow concentration of a sodium chloride solution fed in and the active chlorine concentration produced
  • FIG. 3 shows the relationship between the inflow concentration of sodium hypochlorite and the concentration of active chlorine and chlorate produced and the outlet temperature
  • FIG. 4 shows the relationship between the volumetric flow employed and the concentration of active chlorine and chlorate produced
  • FIG. 5 shows a simplified schematic sketch of the device according to the invention.
  • FIG. 5 The basic structure of a device according to the invention is illustrated in FIG. 5 and is indicated generally by reference numeral 10 .
  • the device 10 serves to produce an alkali metal hypochlorite solution, in particular a sodium hypochlorite solution, using an electrolytic cell 12 .
  • the electrolytic cell 12 is supplied from a brine tank 20 with a saturated brine that is mixed with water from a water tank 22 before it is supplied into the electrolytic cell 12 .
  • the electrolytic cell 12 is designed as a one-piece cell, not subdivided by a diaphragm, and comprises a housing made from PVDF.
  • the electrodes 14 , 16 which consist of uncoated titanium, are connected to a DC voltage source 18 , designed as a constant-current source, in order to produce a constant current of 3 amperes at a voltage of approximately 3.5 to 4.5 Volts.
  • sodium hypochlorite is formed from the aqueous sodium chloride solution during which operation hydrogen is set free.
  • the outlet of the electrolytic cell is connected with a collection tank 36 via a pipe 34 .
  • the sodium hypochlorite solution produced in this way is carried off through a pipe 38 , while the hydrogen rises to the top and is carried off through an exhaust pipe 40 and is diluted to a non-dangerous concentration.
  • the concentration of the brine supplied into the electrolytic cell 12 is adjusted by metering pumps 24 , 26 each of which produces a constant volumetric flow.
  • the first metering pump 24 draws in saturated brine from the brine tank 20 at a volumetric flow of 42 ml/h.
  • the second metering pump draws in deionized water (or drinking water) from the water tank 22 via a pipe 32 at a volumetric flow of 2.958 l/h.
  • the pressure lines of the two metering pumps 24 , 26 open into the inlet of the electrolytic cell 12 via a common pipe 30 .
  • the electrolytic cell 12 is thus supplied with a volumetric flow of 3 l/h of sodium hypochlorite solution the concentration of which is adjusted to a value of approximately 5 g/l by mixing the saturated brine with de-ionized water.
  • the filling levels of the brine tank 20 , the water tank 22 and the collection tank 36 preferably are monitored by a level monitoring system that may comprise level sensors 42 , 44 , 46 and float switches (not shown), for example.
  • the operating parameters of the device 10 are adjusted in a fixed way to obtain a yield of sodium hypochlorite in a range desirable for the production of sodium hypochlorite while the amount of undesirable chlorate obtained is simultaneously minimized.
  • FIG. 1 shows a diagram of the concentration of active chlorine (sodium hypochlorite, NaOCl) and of chlorate as a function of different current intensities.
  • the outflow temperature of the electrolytic cell is indicated for a constant inflow temperature of 17° C.
  • the flow rate is 3.5 l/h in the illustrated example, for a sodium chlorite concentration of 10 g/l. All measuring results (including those shown in FIGS. 2 to 4 ) relate to an electrolytic cell with an effective electrode area of 140 mm ⁇ 80 mm and an electrode spacing of 2 mm.
  • the current intensity is limited according to the invention in such a way that a chlorate concentration in the outflow of less than 1.5 g/l, preferably less than 1.0 g/l, more preferably less than 0.6 g/l or than 0.5 g/l is obtained.
  • This can be achieved using a current intensity that is preferably adjusted to between 2.5 and 3.5 amperes, optimally to 3 amperes.
  • FIG. 2 illustrates the influence of the NaCl concentration of the inflow on the content of active chlorine in the outflow; the current intensity used in this case was 3 amperes.
  • FIG. 3 shows that as the salt concentration increases, the amount of chloride formed rises above proportion.
  • the concentration of active chlorine and of chlorate in the outflow and the outflow temperature of the electrolytic cell are represented as a function of the NaCl concentration in the inflow (current intensity: 3 A).
  • the inflow concentration is therefore adjusted to a value of between 2 and 10 g/l, preferably to 5 g/l.
  • FIG. 4 illustrates the influence of the volumetric flow of the brine solution inflow on the concentration of active chlorine and of chlorate in the outflow, for an NaCl inflow concentration of 10 g/l (current intensity: 3 A).
  • the optimum volumetric flow for operation of the electrolytic cell is of course dependent on the geometric dimensions of the cell.
  • the dimensions of the electrode area are 140 ⁇ 80 mm, with a spacing of 2 mm.
  • electrolytic cells of different sizes can be operated in the desired optimum range provided the volumetric flow is adjusted to a corresponding value.
  • the device according to the invention distinguishes itself by an especially simple and reliable construction and operates, even without the use of any automatic control means, in an optimum range in which formation of chlorate is minimized and yet a sufficiently high sodium hypochlorite concentration is obtained.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
US11/879,962 2005-01-21 2007-07-19 Method and device for producing an alkali metal hypochlorite solution Abandoned US20080017519A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005004063.2 2005-01-21
DE102005004063A DE102005004063A1 (de) 2005-01-21 2005-01-21 Verfahren und Vorrichtung zur Herstellung einer Alkalimetallhypochloritlösung
PCT/EP2006/000060 WO2006077016A1 (de) 2005-01-21 2006-01-05 Verfahren und vorrichtung zur herstellung einer alkallimetalhypochloritlösung

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2006/000060 Continuation WO2006077016A1 (de) 2005-01-21 2006-01-05 Verfahren und vorrichtung zur herstellung einer alkallimetalhypochloritlösung

Publications (1)

Publication Number Publication Date
US20080017519A1 true US20080017519A1 (en) 2008-01-24

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US11/879,962 Abandoned US20080017519A1 (en) 2005-01-21 2007-07-19 Method and device for producing an alkali metal hypochlorite solution

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US (1) US20080017519A1 (de)
EP (1) EP1841899A1 (de)
DE (1) DE102005004063A1 (de)
WO (1) WO2006077016A1 (de)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110220212A1 (en) * 2010-03-12 2011-09-15 Eduardo Vom Brine Discharge Assembly
US20120043268A1 (en) * 2010-08-17 2012-02-23 Empire Technology Development Llc Brine disposal system for a brine source
WO2012122395A3 (en) * 2011-03-09 2012-11-01 Miox Corporation Electrochemical generation of quaternary ammonium compounds
US20130248375A1 (en) * 2012-03-02 2013-09-26 Miox Corporation Waste to Product On Site Generator
CN107747108A (zh) * 2017-11-21 2018-03-02 北京金惠昌科技发展有限公司 一种实时检测电解液浓度的装置及方法
US10172360B2 (en) 2014-12-09 2019-01-08 Johnson Matthey Public Limited Company Methods for the direct electrolytic production of stable, high concentration aqueous halosulfamate or halosulfonamide solutions
US20210371989A1 (en) * 2018-10-25 2021-12-02 De Nora Holdings Us, Inc. Systems and methods for controlling chlorate production in electrolytic cells
JP2023089994A (ja) * 2021-12-17 2023-06-29 パナソニックIpマネジメント株式会社 電解水生成装置
EP4225702A4 (de) * 2020-10-08 2024-06-19 Evoqua Water Technologies LLC Verfahren zur verwendung von entmineralisiertem wasser zur chloratreduktion in vor-ort-sole-elektrochlorierungssystemen

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006058454B4 (de) * 2006-12-12 2012-01-26 Joachim Sautter Verfahren zur elektrolytischen Herstellung einer schwachen Natriumhypochloritlösung mit differenzdruckgesteuerter pH- und Redoxregelung mittels Elektrolysemembranzellen aus Wasser (H2O) und Kochsalz (NaCl)
GB2448494A (en) * 2007-03-01 2008-10-22 Giovanni Del Signore Sodium hypochlorite production
DE102007023085A1 (de) 2007-05-16 2007-10-25 Alldos Eichler Gmbh Vorrichtung zur Erzeugung von fluiden Reaktionsprodukten
DE202009016240U1 (de) 2009-11-27 2010-04-29 Weihmann, Andreas, Dipl.-Designer Wassergewinnungssystemtechnologie
DE102020001704B4 (de) 2020-03-13 2024-12-19 Bundesrepublik Deutschland, vertr. durch das Bundesministerium der Verteidigung, vertr. durch das Bundesamt für Ausrüstung, Informationstechnik und Nutzung der Bundeswehr Verfahren zur Aufbereitung eines Permeats einer mobilen Wasseraufbereitungsanlage
DE102020116916A1 (de) 2020-06-26 2021-12-30 Aquama Sàrl Vorrichtung sowie Verfahren zur Herstellung einer Reinigungsflüssigkeit
DE102024201152A1 (de) * 2024-02-08 2025-08-14 BSH Hausgeräte GmbH Bereitstellen von Reinigungsmittel vor Ort

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4151052A (en) * 1977-02-18 1979-04-24 Chlorine Engineers Corp., Ltd. Process for producing sodium hypochlorite
US4329215A (en) * 1980-06-13 1982-05-11 Frank Scoville Sodium hypochorite production and storage system
US4510026A (en) * 1983-11-16 1985-04-09 Panclor S.A. Process for electrolysis of sea water
US5622613A (en) * 1994-10-05 1997-04-22 Chlorine Engineers Corp., Ltd. Electrolytic method for manufacturing hypochlorite
US5993669A (en) * 1996-05-21 1999-11-30 Autopilot Systems, Inc. Method and apparatus for optimizing electrolytic production of a halogen in a water treatment system
US20020139689A1 (en) * 2001-02-01 2002-10-03 Vadim Zolotarsky Electrode coating and method of use in a reverse polarity electrolytic cell
US6632347B1 (en) * 1999-08-06 2003-10-14 Sterilox Medical (Europe) Limited Electrochemical treatment of an aqueous solution
US20070007146A1 (en) * 2005-07-07 2007-01-11 Severn Trent Water Purification, Inc. Process for producing hypochlorite

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DE3138438C2 (de) * 1981-09-26 1984-07-05 W.C. Heraeus Gmbh, 6450 Hanau Elektrolysezelle
DE3215767A1 (de) * 1982-04-28 1983-11-03 Karl Dr. 6000 Frankfurt Hrska Anordnung mit elektrolysezelle zur wasserentkeimung
DE3410489A1 (de) 1984-03-22 1985-09-26 Heraeus Elektroden GmbH, 6450 Hanau Verfahren und vorrichtung, insbesondere zur desinfektion von wasser
DE3430616A1 (de) * 1984-08-20 1986-02-27 Siemens Ag Verfahren und vorrichtung zum entkeimen von trinkwasser
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GB2334968A (en) 1998-03-03 1999-09-08 Univ Northumbria Newcastle Apparatus and method for the electrolytic production of hypochlorite

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4151052A (en) * 1977-02-18 1979-04-24 Chlorine Engineers Corp., Ltd. Process for producing sodium hypochlorite
US4329215A (en) * 1980-06-13 1982-05-11 Frank Scoville Sodium hypochorite production and storage system
US4510026A (en) * 1983-11-16 1985-04-09 Panclor S.A. Process for electrolysis of sea water
US5622613A (en) * 1994-10-05 1997-04-22 Chlorine Engineers Corp., Ltd. Electrolytic method for manufacturing hypochlorite
US5993669A (en) * 1996-05-21 1999-11-30 Autopilot Systems, Inc. Method and apparatus for optimizing electrolytic production of a halogen in a water treatment system
US6632347B1 (en) * 1999-08-06 2003-10-14 Sterilox Medical (Europe) Limited Electrochemical treatment of an aqueous solution
US20020139689A1 (en) * 2001-02-01 2002-10-03 Vadim Zolotarsky Electrode coating and method of use in a reverse polarity electrolytic cell
US20070007146A1 (en) * 2005-07-07 2007-01-11 Severn Trent Water Purification, Inc. Process for producing hypochlorite

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8955546B2 (en) 2010-03-12 2015-02-17 Empire Technology Development Llc Brine discharge assembly
US20110220212A1 (en) * 2010-03-12 2011-09-15 Eduardo Vom Brine Discharge Assembly
US20120043268A1 (en) * 2010-08-17 2012-02-23 Empire Technology Development Llc Brine disposal system for a brine source
US8657528B2 (en) * 2010-08-17 2014-02-25 Empire Technology Development Llc Brine disposal system for a brine source
WO2012122395A3 (en) * 2011-03-09 2012-11-01 Miox Corporation Electrochemical generation of quaternary ammonium compounds
US20130248375A1 (en) * 2012-03-02 2013-09-26 Miox Corporation Waste to Product On Site Generator
US10172360B2 (en) 2014-12-09 2019-01-08 Johnson Matthey Public Limited Company Methods for the direct electrolytic production of stable, high concentration aqueous halosulfamate or halosulfonamide solutions
CN107747108A (zh) * 2017-11-21 2018-03-02 北京金惠昌科技发展有限公司 一种实时检测电解液浓度的装置及方法
US20210371989A1 (en) * 2018-10-25 2021-12-02 De Nora Holdings Us, Inc. Systems and methods for controlling chlorate production in electrolytic cells
EP4225702A4 (de) * 2020-10-08 2024-06-19 Evoqua Water Technologies LLC Verfahren zur verwendung von entmineralisiertem wasser zur chloratreduktion in vor-ort-sole-elektrochlorierungssystemen
US12486186B2 (en) 2020-10-08 2025-12-02 Evoqua Water Technologies Ltd. Process of using demineralized water for chlorate reduction in on-site brine electrochlorination systems
JP2023089994A (ja) * 2021-12-17 2023-06-29 パナソニックIpマネジメント株式会社 電解水生成装置
JP7752290B2 (ja) 2021-12-17 2025-10-10 パナソニックIpマネジメント株式会社 電解水生成装置

Also Published As

Publication number Publication date
DE102005004063A1 (de) 2006-07-27
WO2006077016A1 (de) 2006-07-27
EP1841899A1 (de) 2007-10-10

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