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US20050000032A1 - Equipment and process to finish fabrics in general - Google Patents

Equipment and process to finish fabrics in general Download PDF

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Publication number
US20050000032A1
US20050000032A1 US10/489,019 US48901904A US2005000032A1 US 20050000032 A1 US20050000032 A1 US 20050000032A1 US 48901904 A US48901904 A US 48901904A US 2005000032 A1 US2005000032 A1 US 2005000032A1
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US
United States
Prior art keywords
fabric
finishing
per
bath tank
bath
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/489,019
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English (en)
Inventor
Waldir Albrecht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of US20050000032A1 publication Critical patent/US20050000032A1/en
Abandoned legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/16—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in superimposed, i.e. stack-packed, form

Definitions

  • the present invention refers to a process and to an equipment to finish fabrics in general, more specifically to prepare, wash, bleach, dye and finish fabrics products such as flat woven, tubular, Raschel, Kettenstul, crepes and other types of fabric, which can be used in market segments such as clothing, home, automotive, medical among others.
  • Pad Batch procedure Another discontinuous process is known as Pad Batch procedure, which agents are applied by squeezing on the fabric.
  • the product is wound in contact with those agents on a cylinder; a reaction time (up to 24 hours) should be allowed before the fabric can continue the finishing.
  • the Pad Steam process the fabric goes through a steamer after being impregnated with finishing agents so that the reaction above mentioned is speeded up by thermal energy. Both processes require the fabric to be washed in other equipment after the chemical reaction. Both processes require preparation and post-treatment of the fabric, which are expensive and take time.
  • One of the goals of the present invention is, thus, to provide a process and an equipment to finish fabrics in general that significantly reduce the demand of electricity, water, time and power.
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general that reduce preparation and process costs so that they can also be economically feasible in small lengths.
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general that minimizes mechanical tension, both longitudinal and on the fabric surface, to allow the finishing of extremely delicate, elastic fabrics with different grammage.
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which fabric of different manufacturing types such as flat woven, knitted, Raschel, Kettenstul, crepes, nonwoven, etc. can be submitted to a complete wet finishing process (preparation, relaxation, dyeing, washing, rinsing, softening etc.)
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which the finishing time and fabric processing speed are greatly reduced if compared to the traditional procedures and equipment.
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general through which the fast exchange of different lots of fabric to be finished is possible with no need to modify the equipment.
  • Another goal of the present invention is to provide a process and an equipment to finish fabrics in general, through which lots of different sizes (between 100 and 350 kg) can be finished with no production cost changes.
  • the fabric is conveyed in the traditional way through the equipment as in the existent processes and equipment, and sewed in the desired length.
  • the fabric is, thus, accumulated in the bath tank and on the conveyor belt, which results at first, in an installation of relatively smaller dimensions. Accumulation, thus, occurs in such a way that the fabric conveyance speed through the bath tank and on the conveyor belt is visibly slower as well as the entry and conveyance speeds.
  • the fabric accumulates no the conveyor belt but is not submitted to mechanical tension.
  • Another advantage is that it can be done with smaller bath tanks, drastically reducing the demand of water and the respective effluent generated, between 30 and 75%.
  • Another advantage of the present invention resides on the fact that the fabric being processed is squeezed and/or suctioned several times so that the substrate is deposited on the return belt with defined residual humidity.
  • This process provides a dwell time (reaction) that allows speeds lower than 80 m/min, assuring a process that is free from tension and friction.
  • the fabric to be immersed in the bath is conveyed by the bath itself (for example, through a circulating current.)
  • the transference can be easily set, as proposed in this patent of invention, the accumulated fabric is allowed to run against a sensor. Depending on the force here applied, one sets the feeding speed of the flat fabric.
  • the wet fabric is conveyed on what is known as uncurling selvedge cylinder, before it is mechanically released from the bath liquid that follows it.
  • Mechanical squeezing may, for example, be either by suction or by squeezing with the help of rolls.
  • the fabric previously wet is then adjusted on what is known as a centralizing device.
  • the already squeezed fabric is conveyed on a return conveyor.
  • the fabric is accumulated on the latter allowing dwell time, for example: 3 minutes.
  • they may react with the fibers (assembly) and simultaneously effect uniformity before they are taken to a new impregnation. Likewise, this process acts on other applications such as exhausting.
  • the movement of the accumulated fabric in the bath tank may, for example, take place with the help of a circulating current.
  • the relative movement between the fabric and the bath tank thus, promotes the transportation of the dyeing, bleaching or fiber washing means.
  • This can also take place through the back-forward movement of the conveyor belt in which the fabric in a static bath accelerates and stops, being conveyed in an iterative way.
  • the migration of the bath substances may be promoted through bath impact or through the humid fabric on the conveyor belt with vibration.
  • the amplitude and the frequency of the size of the treatment substance particles are adjusted.
  • this can be an advantage for elastanes.
  • the fabric Before being introduced in the bath tank for the first time, the fabric is pre-soaked with the bath liquid so that an already shrunk fabric is introduced in the bath tank. It is, thus, necessary to provide adequate aspersor nozzles before the entry in the bath tank; they will be fed by the liquid contained in bath tank itself. Those nozzles may also be used to convey the fabric on a slide and/or rounded area at the bath tank entry, thus facilitating the accumulation of fabric.
  • the conveyance of the fabric accumulated in the bath tank may also be done by fluctuation on a second lower conveyor belt which may present blades or adequate profiles to facilitate the conveyance of the fabric.
  • the space of the return belt may optionally be enclosed, thermally conditioned and chemically controlled through the introduction of gases such a nitrogen or ozone to avoid undesirable effects.
  • the conveyor belt may optionally present a vibration generator to mechanically help the bath.
  • the equipment is then comprised of a bath tank that may be filled with a treatment liquid such as a bleacher, dyeing agent or washing liquid that can be adjusted to a fabric conveyance means.
  • a treatment liquid such as a bleacher, dyeing agent or washing liquid that can be adjusted to a fabric conveyance means.
  • This equipment may also be found in a hermetically pressurized crankcase so that finishing is done under high pressure and temperature.
  • additional guides are located at the rear of the squeezing rolls so that the finished fabric, after sewing is undone, is placed on a pallet with the help of a plaiter unit.
  • the conveyance speed at the belt is as low as the feeding and starting speeds so that the said accumulation takes place here.
  • a sensor located at its end against which the accumulated fabric touches and, depending on the force applied by the latter, the feeding speed is controlled.
  • the bath tank itself has, in its lower part, a base designed with a large thermal exchange area to avoid temperature variations.
  • a drain through which the bath liquid may be supplied to the aspersion nozzles with the help of a pump may be connected to the bath tank; those nozzles spray the bath liquid on the fabric lot to be introduced in the bath tank following the pre-shrinkage of fabric and its conveyance to the inside of the bath tank in an accumulated way.
  • the bath tank presents a conveyor belt to convey the accumulated fabric which lower portion can easily be introduced in the bath tank.
  • the fabric floats under it and is slowly conveyed through the bath.
  • the belt may have a blade.
  • the conveyance means may be designed to be periodically inverted to allow iterative conveyance.
  • FIG. 1 represents a schematic view of the equipment to finish fabric in general, more specifically for flat baths;
  • FIG. 2 represents another schematic view of a variation of the equipment to finish fabric in general, of a similar equipment for small fabric lots with U-shaped chute;
  • FIG. 3 represents another schematic view of a variation of the equipment to finish fabric in general, of a similar equipment for tilted bath for tubular fabric;
  • FIG. 4 represents another schematic view of a variation of the equipment to finish fabric in general, of an equipment arranged in an autoclave tank.
  • FIG. 1 shows a finishing equipment comprised of a structure (E) to which base a conveyor belt is ( 3 A) placed. Below it, there is the finishing bath ( 3 ), and between them the fabric (T) to be circulated.
  • the sewed fabric (T) is constantly supplied to the finishing bath tank where the fabric (T) is accumulated, that is, it accumulates itself.
  • the accumulated fabric is slowly conveyed by an adequate conveyance means through the bath tank ( 3 ), which entry is provided with a slide and/or rounded area ( 10 ) where the conveyor belt is located ( 3 A); the fabric floats between the lower part of the belt and the bottom of the bath tank ( 3 ) and is conveyed through friction or with the help of adequate profiles. Alternatively, this may be obtained by means of a layout with one or more blades or simply through current.
  • the fabric at the end of the bath tank runs against a signalizer ( 4 ), which is responsible for synchronizing motion and for controlling fabric feeding (T).
  • the feeding speed of the accumulated fabric in the bath tank can be adjusted so that the bath tank is not obstructed.
  • the fabric (T) gets to the squeezing rolls ( 6 ) where the excess of liquid is mechanically removed.
  • the squeezed fabric returns to the bath tank. In a washing process, the squeezed fabric is discarded from the equipment.
  • the fabric gets to the return belt ( 7 A), where it is placed on a vertical tilted guide ( 9 ), that is, the conveyance speed is smaller than the speed of the flat fabric.
  • the fabric can rest in humid condition on the extension of the return belt ( 7 A).
  • the clearance and the pressure between the squeezing rolls ( 6 ) can, thus, be modified. Being that possible, the fabric degree of humidity is adjusted at the exit of the roll and on the return belt ( 7 A).
  • a set of aspersors ( 2 A) which are connected to a piping system ( 17 ) with a pump ( 18 ) and a filter ( 19 ) connected to it.
  • the length of the bath tank was 2 m, its capacity of 600 liters, and the length of the return belt was 4 m.
  • the equipment was equally adjusted in the three steps; the fabric speed measured at the squeezing roll was of 50 m/min, with a remaining humidity of 70%.
  • the time it remained in the bath tank as well as on the return belt was of 3 minutes; 150 m of the fabric were kept in the bath tank and 150 m on the return belt.
  • the process was carried out with the usual means of temperature and chemicals (hydrogen peroxide, reactive dyeing agents, Remazol, detergents, etc . . . ) and the following were applied: 5 preparation cycles, 8 dying cycles, and 3 washing cycles.
  • the total consumption of water for the three cycles together was 16.66 liters per Kg of fabric, being it substantially smaller than the technique status where numbers can almost be 110 liters per kg of fabric.
  • the bath exchange time was 6 minutes.
  • FIG. 2 shows a variation of the equipment, with U-shaped chute, for small amounts of woven material.
  • the fabric (T) is also sewed and taken to the posterior cycle by the equipment.
  • the bath tank ( 3 ) is in U-shape, and the fabric (T) accumulates when it is introduced in the bath. Conveyance through the bath tank takes place here, in a simple way, by means of gravity force.
  • the second layer displaces the one that has already been brought with no use of signalizers.
  • the wet fabric (T) goes through the guides ( 11 ), the selvedges uncurling cylinder ( 5 ), and the centralization cylinders ( 13 ) to the squeezing rolls ( 6 ); from there on, it goes on the extension of the return belt ( 7 A) where from the fabric is re-immersed in the bath tank ( 3 ).
  • a plaiter unit ( 8 ) can be placed, again, at the equipment exit.
  • FIG. 3 shows a variation of the equipment with a vertical, tilted bath tank ( 3 ), the liquid circulating in the bath tank ( 3 ) chute with the fabric (T) accumulated downwards, the fabric taking that liquid with itself, continuing on the squeezing rolls ( 6 ) through the return belt ( 7 A), as in the picture shown.
  • tubular fabric is indicated for the present variation which is blown in a known way, before squeezing, with the help of blowing nozzles ( 14 ).
  • FIG. 4 shows the rounding of the equipment in an autoclave tank ( 15 ), where both the return belt ( 7 A) and the bath tank ( 3 ) are rounded.
  • the conveyance of the accumulated fabric (T) through the bath tank ( 3 ) is here done by means of an immersion cylinder ( 16 ), which presents one or more blades or similar devices and can be reverted by actuation.
  • the present variation in which the return belt ( 7 A) is almost comprised by the bath tank ( 3 ), leads to a specially small construction so that the costs of the autoclave tank ( 15 ) are reduced accordingly.
  • polyester fabric can be dyed, for example, under pressure and high temperatures.
  • PLC-oriented sensors are provided after the squeezing rolls ( 6 ). They establish whether the fabric (T) can return to the process for one or more cycles; it is then placed on a return belt ( 7 A) in a unit ( 7 ) foreseen in the structure (E), or taken to the extreme posterior part, to a plaiting unit ( 8 ), responsible for the processed fabric (T) withdrawal from the equipment (E).
  • All monitoring and general synchronism of the equipment (E) is made by capacitive sensors that guide a PLC (Programmable Logic Controller) which, in turn, commands all movements of the equipment (E) during its work cycle.
  • PLC Protein Logic Controller
  • This equipment (E) is aimed at finishing fabric (T) of any kind or pattern, which are placed in cars, pallets and/or batch rolls to be introduced in the feeding, centralizing and selvedges uncurling unit ( 1 ) which represents the equipment feeding entry.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Processing Of Meat And Fish (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
US10/489,019 2001-09-13 2004-03-08 Equipment and process to finish fabrics in general Abandoned US20050000032A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
BRPI0104024-3 2001-09-13
BR0104024-3A BR0104024C1 (pt) 2001-09-13 2001-09-13 Equipamento e processo para beneficiamento de tecidos em geral
BRC10104024-3 2002-09-11
PCT/BR2002/000131 WO2003023112A2 (en) 2001-09-13 2002-09-12 Equipment and process to finish fabrics in general

Publications (1)

Publication Number Publication Date
US20050000032A1 true US20050000032A1 (en) 2005-01-06

Family

ID=37682771

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/489,019 Abandoned US20050000032A1 (en) 2001-09-13 2004-03-08 Equipment and process to finish fabrics in general

Country Status (9)

Country Link
US (1) US20050000032A1 (de)
EP (1) EP1427878A4 (de)
JP (1) JP2005501985A (de)
KR (1) KR20040060924A (de)
CN (1) CN1555440A (de)
AU (1) AU2002333005A1 (de)
BR (1) BR0104024C1 (de)
DE (1) DE10220581B4 (de)
WO (1) WO2003023112A2 (de)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040259750A1 (en) * 2002-04-22 2004-12-23 The Procter & Gamble Company Processes and apparatuses for applying a benefit composition to one or more fabric articles during a fabric enhancement operation
US20100286076A1 (en) * 2009-05-08 2010-11-11 Daniel Earl Snyder Ectoparasiticidal methods and formulations
US20100324129A1 (en) * 2009-06-19 2010-12-23 Jeffery Alan Meyer Ectoparasiticidal methods and formulations
US10570542B2 (en) * 2015-09-11 2020-02-25 Teresa Catallo Apparatus and method for pre-shrinking a wet fabric prior to drying
US20210262135A1 (en) * 2020-02-24 2021-08-26 James Catallo Apparatus and method for pre-shrinking a wet fabric prior to drying
CN113899691A (zh) * 2021-09-07 2022-01-07 中纺协检验（泉州）技术服务有限公司 一种织物色牢度试验设备及其后处理装置

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DE102006045470B4 (de) * 2005-11-29 2007-11-22 Küsters Textile GmbH Vorrichtung zur Verweilbehandlung von bahnförmigem Textilgut
DE202005018735U1 (de) * 2005-11-29 2007-06-06 Küsters Textile GmbH Vorrichtung zur Verweilbehandlung von bahnförmigem Textilgut
DE102009049177A1 (de) * 2009-10-13 2011-05-05 Veritas Ag Verfahren und Vorrichtung zur Imprägnierung eines Textilschlauchs
CN103215777B (zh) * 2013-05-10 2015-04-08 居新峰 连续绳状喷射水洗机
DE102013015326A1 (de) * 2013-09-17 2015-03-19 Heinrich Schnell Kantenausrollvorrichtung
KR200477888Y1 (ko) * 2014-07-01 2015-07-31 치-룽 창 이송 컨베이어 벨트가 구비된 상향식 직물 염색기
IT201700082385A1 (it) * 2017-07-20 2019-01-20 Lafer Spa Macchina e procedimento per il trattamento di tessuti
CN110820204B (zh) * 2019-12-24 2024-03-29 无锡惠山万邦科技有限公司 无导带输送式水洗染色机
CN111088624B (zh) * 2020-01-15 2022-09-02 江苏赛格纺织机械有限公司 智能喷射气流溢流联合机
CN111705453A (zh) * 2020-06-11 2020-09-25 陈勇 一种混纺纱漂白设备

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Publication number Priority date Publication date Assignee Title
US3096755A (en) * 1961-08-30 1963-07-09 Gen Motors Corp Counterbalanced door for an oven door
US3779049A (en) * 1971-02-25 1973-12-18 Brueckner Apparatebau Gmbh Apparatus for the wet treatment of a textile web
US4031596A (en) * 1972-06-14 1977-06-28 Cluett, Peabody & Co., Inc. Integrated finishing and compressive preshrinking of a high-shrinkage fabric
US3978556A (en) * 1974-12-05 1976-09-07 Masuda Manufacturing Co., Ltd. Processing system for woven, knit or similar shaped materials
US4247294A (en) * 1978-03-04 1981-01-27 Vepa Aktiengesellschaft Process and device for continuous washing of textile webs
US4231238A (en) * 1978-03-30 1980-11-04 Sando Iron Works Co. Apparatus for the liquid treatment of a cloth
US4310113A (en) * 1979-08-07 1982-01-12 Eduard Kusters Apparatus and method for storage and reaction treatment of textile material in web form
US4614096A (en) * 1979-10-01 1986-09-30 Arioli & C S.R.L. System for the continuous and open-width washing of a fabric
US4338282A (en) * 1980-01-18 1982-07-06 Duskin Franchise Co., Ltd. Selective collecting system of washingly treated articles
US4610379A (en) * 1983-03-22 1986-09-09 Institut Textile De France Device for holding a textile article in the course of treatment
US4644765A (en) * 1985-04-29 1987-02-24 Nippon Dyeing Machine Mfg. Co., Ltd. Continuous treating system for wide cloth
US5119646A (en) * 1991-03-04 1992-06-09 Jacumin Jimmy R Bleaching kier for continuous bleaching of elongated cloth
US5520027A (en) * 1993-12-20 1996-05-28 Guilford Mills, Inc. Apparatus for wet processing of textile fabric

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040259750A1 (en) * 2002-04-22 2004-12-23 The Procter & Gamble Company Processes and apparatuses for applying a benefit composition to one or more fabric articles during a fabric enhancement operation
US20100286076A1 (en) * 2009-05-08 2010-11-11 Daniel Earl Snyder Ectoparasiticidal methods and formulations
US20100324129A1 (en) * 2009-06-19 2010-12-23 Jeffery Alan Meyer Ectoparasiticidal methods and formulations
US10570542B2 (en) * 2015-09-11 2020-02-25 Teresa Catallo Apparatus and method for pre-shrinking a wet fabric prior to drying
US20210262135A1 (en) * 2020-02-24 2021-08-26 James Catallo Apparatus and method for pre-shrinking a wet fabric prior to drying
CN113899691A (zh) * 2021-09-07 2022-01-07 中纺协检验（泉州）技术服务有限公司 一种织物色牢度试验设备及其后处理装置

Also Published As

Publication number Publication date
DE10220581B4 (de) 2007-09-13
CN1555440A (zh) 2004-12-15
BR0104024A (pt) 2003-06-24
KR20040060924A (ko) 2004-07-06
EP1427878A2 (de) 2004-06-16
DE10220581A1 (de) 2003-04-17
BR0104024C1 (pt) 2003-11-04
WO2003023112A3 (en) 2004-02-19
AU2002333005A1 (en) 2003-03-24
JP2005501985A (ja) 2005-01-20
EP1427878A4 (de) 2007-03-07
WO2003023112A2 (en) 2003-03-20

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