US20020073885A1 - Center beam car with depressed cargo-carrying area - Google Patents
Center beam car with depressed cargo-carrying area Download PDFInfo
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- US20020073885A1 US20020073885A1 US09/747,758 US74775800A US2002073885A1 US 20020073885 A1 US20020073885 A1 US 20020073885A1 US 74775800 A US74775800 A US 74775800A US 2002073885 A1 US2002073885 A1 US 2002073885A1
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- 230000000994 depressogenic effect Effects 0.000 title abstract description 8
- 238000010276 construction Methods 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 2
- 238000005192 partition Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000011120 plywood Substances 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/10—Floors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F1/00—Underframes
- B61F1/02—Underframes with a single central sill
Definitions
- the present invention relates to freight-carrying railroad cars of the type known as center beam or center partition bulkhead flat cars, and in particular relates to such a car having a load-carrying floor located at a depressed height in a longitudinally intermediate portion of its body.
- center partition bulkhead flat cars commonly known as center beam cars
- center beam cars have been known for over 30 years and are depicted, for example, in Taylor U.S. Pat. No. 3,244,120, Wagner U.S. Pat. No. 3,734,031, Baker U.S. Pat. No. 4,543,887, and Saxton U.S. Pat. No. 5,758,584.
- Evolving design of such railroad cars has been directed generally toward cars with ample strength but of lighter tare weight in comparison to their cargo-carrying capacity. Construction of center beam cars of lighter weight with load-carrying floors located at a uniform height along the length of the car body leaves their load capacity limited by the available space.
- Dominguez, et al., U.S. Pat. No. 4,951,575 discloses a center beam car in which a longitudinally intermediate portion of the load-carrying floor on either side of the center beam is located at a lower height than the load-carrying floors located in end portions of the car above the trucks on which the car body is carried.
- crossbearers extend between lowered portions of the side sills of the car body and are supported beneath the center sill.
- the car disclosed by Dominguez has a conventional box-beam center sill structure, and the crossbearers of the car are attached to the center sill by hanger plates attached to the opposite sides of the center sill and extending downward to support an upper flange portion of each of the crossbearers.
- the structure of the car shown in the Dominguez et al. patent is thus unnecessarily heavy, making such cars expensive to build and operate.
- center beam or center partition bulkhead flat car defining greater useable cargo-carrying volume and having ample strength yet having lighter tare weight than previously available cars of the type, and in particular including improved center sill and crossbearer structures.
- the present invention responds to the aforementioned needs by providing a modified center partition bulkhead flatcar including a center sill extending longitudinally along the car's body, a center beam extending along the center sill with a top chord of the center beam spaced upwardly above the center sill and connected to it by upright members, and including crossbearers each attached to and extending transversely beneath the center sill and supporting a floor on each side of the car body, and wherein in an intermediate portion of the center sill located between the opposite ends of the car body, a bottom plate of the center sill extends laterally outward beyond the side plates of the center sill and acts as an inboard portion of the floor structure.
- the crossbearers are of inverted “T” construction including an upright web and a horizontal bottom flange, with a central portion of the flange, located beneath the center sill of the car, being thicker than outboard portions of the bottom flange.
- a stringer extends longitudinally along the underside of the bottom plate of the center sill.
- a railroad car includes an integrated center sill and floor structure in a portion of the body of the car in which the center sill includes a pair of center sill side plates spaced a first distance apart from each other laterally, a center sill bottom plate extending along the bottom margins of the side plates and extending laterally outward beyond each of the side plates, a plurality of crossbearers interconnected with the center sill beneath the bottom plate, a floor sheet mounted atop the crossbearers and extending laterally outward from the bottom plate, and a stringer attached to the underside of the bottom plate at a location outboard from the pair of side plates of the center sill and extending longitudinally from one of the crossbearers to another, forming an integrated structure including the center sill and floor structure.
- the crossbearers each include an upstanding web and a horizontal bottom flange forming an inverted T configuration and each crossbearer has opposite ends attached to side sills of the car.
- a semi-cylindrical gusset interconnects the bottom plate of the center sill and the web of each crossbearer.
- a body bolster in a railroad car includes a pair of arms each extending laterally outward and diagonally upward from the center sill in an end portion of the car to a respective side sill, and a floor support riser is attached to an upper face of each arm of the body bolster and provides support for a floor sheet extending laterally inward from the side sill toward the center beam in the end portion of the car.
- longitudinal floor support stringers are carried on a horizontal top face of the floor support riser.
- a railroad freight car according to the present invention thus provides capacity for increased cargo volume and has adequate strength in a structure whose tare weight is less than that of previously available railroad freight cars of this general type.
- FIG. 1 is an isometric view of a center beam railroad freight car embodying the present invention and including a car body in which a longitudinally intermediate portion includes cargo-carrying floors located at a lower height than cargo-carrying floors in the respective end portions of the car body.
- FIG. 2 is an end elevational view of the center beam railroad car shown in FIG. 1.
- FIG. 3 is a side elevational view of the center beam railroad car shown in FIGS. 1 and 2.
- FIG. 4 is a top plan view of a portion of the center beam railroad car shown in FIG. 3.
- FIG. 5 is a bottom plan view of the portion of the center beam railroad car shown in FIG. 4.
- FIG. 6 is a sectional view of a portion of the railroad car shown in FIG. 4, taken along line 6 - 6 .
- FIG. 7 is an isometric view of a portion of the center sill and floor structure of the center beam railroad car shown in FIGS. 1 - 6 , taken from the underside of the intermediate portion thereof.
- FIG. 8 is a partially cutaway sectional view of the center beam railroad car shown in FIG. 4, taken along line 8 - 8 .
- FIG. 9 is a sectional view of the center beam railroad car shown in FIG. 4, taken along line 9 - 9 .
- FIG. 10 is a sectional view of the center beam railroad car shown in FIG. 4, taken along line 10 - 10 .
- a center beam car 10 embodying the present invention has a car body 12 of welded steel construction carried on a pair of wheeled trucks 14 located at respective opposite ends 16 and 18 of the car body 12 .
- Bulkheads 20 , 22 are located at the opposite ends 16 and 18 , and a center beam 24 extends longitudinally of the car body 12 between the bulkheads 20 and 22 .
- the car body 12 includes a center sill 26 that extends from the first end 16 to the other end 18 .
- the center sill 26 acts as part of the bottom chord or flange of the center beam 24 .
- a top chord 28 of the center beam extends longitudinally along the car body 12 a distance above and parallel with the center sill 26 from the bulkhead 20 to the bulkhead 22 , and is attached structurally to each of the bulkheads 20 and 22 .
- Vertical columns 30 , 32 and 34 in the form of fabricated I-beams extend upward from the center sill 26 to the top chord 28 as the web of the center beam 24 .
- the top chord 28 may, for example, be of 10′′ ⁇ 10′′ square tubing of 1 ⁇ 2-inch wall thickness.
- the lower ends of the columns 30 , 32 , and 34 are flared outward to be broader than the upper portions of the columns, and to match the width of the center sill 26 at the location where each is attached to the center sill 26 .
- the upper portions of the columns are, for example, 10 inches square of welded steel plate.
- Square tubular diagonal members 36 are somewhat smaller than the columns 30 , 32 , and 34 and are attached to respective ones of the columns and to the center sill 26 and top chord 28 by upper end gusset plates 38 and lower end gusset plates 40 welded into place on each side of each diagonal member 36 .
- Each of a pair of end portions 42 of the car body 12 includes the respective bulkhead 20 or 22 and extending beyond the respective truck 14 .
- a generally horizontal upper level cargo floor 44 is located alongside the respective columns 30 on each lateral side of the center beam 24 in each end portion 42 .
- the floor 44 in each end portion 42 includes a floor sheet 46 on each of the laterally opposite sides of the center beam 24 .
- Each floor sheet 46 extends along and is attached to a respective end portion side sill 48 , as will be explained more fully below.
- An intermediate portion 50 of the car is located between the two end portions 42 .
- the intermediate portion 50 includes a depressed cargo-carrying floor located on each lateral side of the center beam 24 at a significantly lower height than that of the upper level cargo floors 44 in each of the end portions 42 .
- the floor sheets 46 are located at a height above the top of the center sill 26
- floor sheets 54 of the depressed floor extend in substantially coplanar alignment with a bottom plate 56 of the center sill 26 , as is shown most clearly in FIG. 6.
- each floor sheet 54 is attached to and supported by a respective intermediate portion side sill 58 , which may be a channel with unequal flanges of bent plate construction, as is seen best in FIG. 6.
- the side sill 58 channel is formed of ⁇ fraction (5/16) ⁇ inch steel plate, and has its flanges facing outboard to provide a protected location for cargo tie-down strap spools 60 in the intermediate portion 50 of the car body 12 .
- a height difference 62 between the floors 44 and the floor sheets 54 , shown in FIGS. 1 and 3, is preferably equal to or a multiple of the usual height of a package of goods, for example a bundle of plywood, intended to be carried on the center beam car 10 .
- the height difference 62 may preferably be about 33 inches, equal to the height of a bundle of plywood including its packaging and leaving room for stickers providing clearance beneath the plywood for the forks of a forklift truck or other cargo-handling equipment.
- a floor support transition portion of the car body 12 includes diagonal structural members 64 , which may be channels, and a shear plate 66 located on each side of the center sill 26 and supported by stiffening channel structures 68 , 70 and 72 . Reinforcing angles 73 seen in FIGS. 6 and 8 assist in reinforcing the shear plates 66 and connecting the shear plates 66 with the side plates 76 of the center sill 26 . Transitional side posts 74 on each side of the car body interconnect the upper, or end portion side sills 48 with the intermediate portion side sill 58 .
- the center sill 26 is integrated with the structure of the floors on either side of the center sill.
- the center sill 26 in the intermediate portion 50 of the car includes a pair of parallel upright side plates 76 having a thickness 78 of, preferably, ⁇ fraction (5/16) ⁇ inch plate, extending longitudinally and spaced apart laterally by a distance 80 of, for example, 9-3 ⁇ 8 inches.
- a top plate 82 spans the distance 80 , for example, between the upright side plates 76 and interconnects them near an upper margin of the center sill, as may be seen in FIG. 6.
- the top plate 82 has a thickness 84 that is greater than the thickness 78 of each side plate 76 .
- the thickness 84 may be 3 ⁇ 8 inch.
- the bottom plate 56 is welded to the bottom margins of the side plates 76 and extends horizontally outward beyond the side plates 76 by a distance 86 of, for example, 16 inches, on each side of the center sill 26 , so that the center sill 26 in the intermediate portion 50 of the car body 12 thus has the form of a closed rectangular box with a laterally extending flange on each side of its bottom face.
- the bottom plate 56 preferably has a thickness 88 which is similar to the thickness 78 of each side plate 76 .
- the thickness 88 is preferably ⁇ fraction (5/16) ⁇ inch.
- the distance 86 should be at least half the distance 80 and is preferably greater than the distance 80 , so that the bottom plate 56 includes ample material to carry the forces developed in the bottom of the center beam 24 , although the weight of the bottom plate 56 is spread laterally.
- the bottom plate 56 thus is available to act as a portion of the cargo supporting floor structure and to aid in providing stiffness of the center sill to resist lateral bending in the intermediate portion 50 of the car 10 .
- each crossbearer 90 extend transversely beneath and are attached to the center sill 26 .
- Each of the opposite ends 92 of each crossbearer 90 is welded to the respective side sill 58 .
- Each crossbearer 90 includes an upstanding web member 94 and a horizontal bottom chord or flange of which a central portion 96 is of relatively thick steel plate, having a thickness 98 of, for example, 5 ⁇ 8 inch.
- Outboard portions 100 of the flange of the crossbearer 90 are preferably of thinner material such as steel plate ⁇ fraction (5/16) ⁇ inch thick, which is amply strong for the loads imposed, while the greater thickness 98 of the central portion 96 of the flange is desirable to carry the compressive loads imposed by the weight of the lading carried on the car 10 .
- the web 94 like the outboard portions 100 , is similarly of thinner material such as sheet or plate material 1 ⁇ 4 inch thick, and the upper margin 104 of the web 94 is welded to the underside of the bottom plate 56 .
- a pair of stringers 102 extend longitudinally along the underside of the laterally extending, or outboard, portions of the bottom plate 56 of the center sill 26 , providing stiffening support and helping to stabilize the interconnection of the webs 94 of the crossbearers 90 with the bottom plate 56 .
- Each floor sheet 54 overlaps the respective longitudinally extending side margin 106 of the bottom plate 56 by a small distance and is welded to it.
- the floor sheet 54 extends outboard and has its outboard margin welded to the side sill 58 , whose upper flange forms the outboard-most portion of the cargo-carrying surface of the floor in the intermediate portion 50 of the car 10 .
- an extension plate 110 extends laterally beneath the floor sheet 54 , from the outward margin of the bottom plate 56 to the side sill 58 , as may be seen in FIGS. 4, 5 and 8 .
- the web 94 of the crossbearer 90 at each end of the intermediate portion 50 of the car is thus attached to the underside of each of the plates 110 , as shown in FIG. 8.
- the floor sheets 54 are preferably of material significantly thinner than the material of the bottom plate 56 of the center sill.
- the floor sheets 54 may be of 11 gauge sheet steel, i.e., 0.1196 inch in thickness, but they are supported by the bottom plate 56 , the side sills 58 , the webs 94 of the crossbearers 90 , and the stringers 112 , and thus provide ample strength to support the types of lading for which the car 10 is intended.
- the crossbearers 90 are connected with the center sill 26 through gussets 114 which are in the form of tapered, hollow semicylinders, or half-pipes. As shown best in FIG. 7, a pair of parallel upper margins 116 of each gusset 114 are welded to the underside of the bottom plate 56 of the center sill 26 , aligned opposite the side plates 76 of the center sill. A semicircular end face 118 of each gusset 114 is welded to the web 94 of a crossbearer 90 .
- Each gusset 114 is tapered to a shorter length further from the bottom plate 56 , near the central portion 96 of the crossbearer 90 , while the upper margins 116 are longer, to distribute loads from the crossbearer 90 over a significant length of the center sill 26 .
- the gussets 114 may be formed of steel ⁇ fraction (5/16) ⁇ inch thick, for example.
- a short sleeve 120 fit around one end of each stringer 102 or 112 , which is somewhat shorter than the space between crossbearer webs 94 where the stringer fits.
- the sleeves 120 are welded to the stringers, the underside of the floor plate 54 or bottom plate 56 , and the adjacent web 94 , while the remainder of each stringer 102 or 112 is welded in place tight against a web 94 at the opposite end of the stringer.
- the resulting floor in the intermediate portion 50 is a significantly integrated structure incorporating the stringers 102 and 112 and the crossbearers 90 , which, in turn, are securely attached to the underside of the center sill 26 , through the web 94 and the gussets 114 .
- the portions of the bottom plate 56 which extend laterally beyond the side plates 76 of the center sill are supported between the crossbearers 90 by the attached stringers 102 and provide part of the cargo-carrying floor surface.
- the center sill 26 is thus reinforced by the floor structure just described, which serves as part of a wide bottom chord of the center beam whose columns 30 , 32 and 34 and diagonal members 36 extend upward to the top chord 28 .
- the intermediate portion 50 of the car 10 preferably has a length 122 , established by the distance between the shear plates 66 , that is related to a multiple of the usual length of packages of goods which the car 10 is intended to carry.
- the distance 122 may be 40 feet 6 inches, allowing five bundles of lumber or sheet of plywood each 8 feet long and 4 feet wide to fit in the intermediate portion 50 of the car between the shear plates 66 and below the height of the end portion floors 44 .
- the lading can thus be conveniently stacked on the depressed floor to a height equal to the height difference 62 , above which the lading of the car can extend over a greater length established by the distance between the bulkheads 20 and 22 , which is also preferably related to the usual cargo package size.
- the depth 125 of the center sill 26 is greater than in the end portions 42 of the car 10 .
- the center sill 26 is also narrower in the intermediate portion 50 than in the end portions 42 . Because the floor 44 of each end portion 42 is located above the stub end portions 124 of the center sill 26 , and because it is desirable for the car to rest as low as practical on the trucks 14 , in order to minimize the height of the center of gravity of the car 10 , the stub end portions 124 are wider but shallower, as may be seen clearly in FIGS. 3 and 5 and by comparison between FIGS. 8 and 9.
- a sloping portion 126 of the bottom plate of each stub end portion 124 of the center sill 26 is welded to the bottom plate 56 beneath the reinforced shear plates 66 , as shown best in FIG. 5.
- the sloping portion 126 and the horizontal portion 128 of the bottom plate of the stub end portions 124 shown also in FIG. 9, have a greater thickness than the bottom plate 56 , and may be, for example, 3 ⁇ 4 inch thick.
- a top plate 129 of the stub end portions 124 of the center sill 26 is of relatively thick plate, for example, 1 ⁇ 2 inch thick.
- a respective body bolster 130 Interconnected with the stub end portions 124 of the center sill 26 in each of the end portions 42 is a respective body bolster 130 which rests atop the wheeled truck 14 that supports that end of the car body 12 . As shown in FIG. 9, a center bearing 132 is associated with the bottom of the body bolster 130 .
- a pair of lateral arms 134 extend laterally outward and diagonally upward from the stub end portion 124 of the center sill to the upper or end portion side sills 48 , and each is welded to the respective side sill 48 .
- Each arm 134 includes a pair of upright transverse plates, or side plates 136 , tapered and extending outwardly from the center sill, parallel with each other and spaced apart from each other in a direction parallel with the length of the car 10 .
- the side plates 136 are interconnected with each other by a bottom plate 138 and a top plate 140 that extend longitudinally of the car body 12 beyond each side plate 136 so that each arm 134 has the form of a tapered flanged box beam.
- the bottom plate 128 of the stub end portion 124 of the center sill 26 extends laterally outward beyond each of its side plates 142 for a distance of about one-half the width 144 of the stub end portion 124 , and so the bottom plate 138 of each arm 134 is welded to an adjacent portion of the lateral margin of the bottom plate 128 of the stub end portion 124 .
- a tie plate 146 which may be 1 ⁇ 2 inch thick extends along a portion of each bottom plate 138 and the bottom plate 128 , providing an additional thickness of material to carry the loads encountered where the arms 134 are interconnected with the stub end portion 124 , and gussets 148 provide additional reinforcement along the margins of the bottom plate 128 .
- a floor support riser 150 mounted atop each of the arms 134 of the body bolster 130 is a floor support riser 150 in the form of a downwardly open U-shaped channel that provides a flat horizontal top face 152 and has sides aligned with the side plates 136 .
- a side bearing foundation 153 is integrated with the lower side of each arm 134 , and extends downward beneath the bottom plate 138 , as may be seen in FIGS. 2, 5 and 9 .
- a pair of longitudinally extending floor support stringers 154 are mounted atop the horizontal top face 152 , and are welded to the underside of the end portion floor sheet 46 on each lateral side of the car body 12 .
- the stringers 154 extend longitudinally from the reinforcement channel 68 supporting the shear plate 66 to the end sill 156 located beneath the bulkhead 20 , in order to provide support for the floor sheets 46 , which are preferably of 11 gauge sheet steel (0.1196 inch thick).
- the stringers 154 are also supported between the body bolster 130 and the end sill 156 by a transversely extending support member 158 , preferably in the form of a channel of bent sheet steel thick and having horizontal flanges and a vertical web.
- the support members 158 each extend from a side sill 48 laterally inward to a support plate 160 welded to and extending upward from a respective side plate 142 of the stub end portion 124 of the center sill 26 , as shown in FIG. 10.
- Each stub end portion 124 houses appropriate gear to support a conventional coupler at each end 16 or 18 of the car body 12 .
- Each bulkhead 20 or 22 extends upwardly above the respective end sill 156 , and preferably includes a closed section central column 162 fabricated of a pair of channels connected by flat plates, and a pair of side columns 164 in the form of outwardly facing channels, with a pair of face plates 166 on each bulkhead 20 or 22 facing toward the opposite end 16 or 18 of the car body.
- Each face plate 166 is reinforced by horizontal channels 168 welded to the outboard side of each bulkhead 20 and 22 between the central column 162 and each column 164 , as shown in FIG. 2.
- the railroad car 10 with the structure described above is amply strong yet lighter in tare weight than previously known railroad freight cars of depressed floor center beam construction, and thus is potentially cheaper to construct and to operate.
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Abstract
Description
- The present invention relates to freight-carrying railroad cars of the type known as center beam or center partition bulkhead flat cars, and in particular relates to such a car having a load-carrying floor located at a depressed height in a longitudinally intermediate portion of its body.
- Center partition bulkhead flat cars, commonly known as center beam cars, have been known for over 30 years and are depicted, for example, in Taylor U.S. Pat. No. 3,244,120, Wagner U.S. Pat. No. 3,734,031, Baker U.S. Pat. No. 4,543,887, and Saxton U.S. Pat. No. 5,758,584. Evolving design of such railroad cars has been directed generally toward cars with ample strength but of lighter tare weight in comparison to their cargo-carrying capacity. Construction of center beam cars of lighter weight with load-carrying floors located at a uniform height along the length of the car body leaves their load capacity limited by the available space.
- Dominguez, et al., U.S. Pat. No. 4,951,575 discloses a center beam car in which a longitudinally intermediate portion of the load-carrying floor on either side of the center beam is located at a lower height than the load-carrying floors located in end portions of the car above the trucks on which the car body is carried. In the intermediate portion of such a car, crossbearers extend between lowered portions of the side sills of the car body and are supported beneath the center sill.
- The car disclosed by Dominguez, however, has a conventional box-beam center sill structure, and the crossbearers of the car are attached to the center sill by hanger plates attached to the opposite sides of the center sill and extending downward to support an upper flange portion of each of the crossbearers. The structure of the car shown in the Dominguez et al. patent is thus unnecessarily heavy, making such cars expensive to build and operate.
- In most previously available center beam cars the center of gravity has been relatively high because the entire load has been carried above the height of the trucks, but also, at least partly as a result of the height of the center partition extending as high as the bulkheads on the ends of the car.
- What is desired, then, is a center beam or center partition bulkhead flat car defining greater useable cargo-carrying volume and having ample strength yet having lighter tare weight than previously available cars of the type, and in particular including improved center sill and crossbearer structures.
- The present invention responds to the aforementioned needs by providing a modified center partition bulkhead flatcar including a center sill extending longitudinally along the car's body, a center beam extending along the center sill with a top chord of the center beam spaced upwardly above the center sill and connected to it by upright members, and including crossbearers each attached to and extending transversely beneath the center sill and supporting a floor on each side of the car body, and wherein in an intermediate portion of the center sill located between the opposite ends of the car body, a bottom plate of the center sill extends laterally outward beyond the side plates of the center sill and acts as an inboard portion of the floor structure.
- In one embodiment of this aspect of the invention the crossbearers are of inverted “T” construction including an upright web and a horizontal bottom flange, with a central portion of the flange, located beneath the center sill of the car, being thicker than outboard portions of the bottom flange.
- In one embodiment of this aspect of the invention a stringer extends longitudinally along the underside of the bottom plate of the center sill.
- A railroad car according to another aspect of the present invention includes an integrated center sill and floor structure in a portion of the body of the car in which the center sill includes a pair of center sill side plates spaced a first distance apart from each other laterally, a center sill bottom plate extending along the bottom margins of the side plates and extending laterally outward beyond each of the side plates, a plurality of crossbearers interconnected with the center sill beneath the bottom plate, a floor sheet mounted atop the crossbearers and extending laterally outward from the bottom plate, and a stringer attached to the underside of the bottom plate at a location outboard from the pair of side plates of the center sill and extending longitudinally from one of the crossbearers to another, forming an integrated structure including the center sill and floor structure.
- In one preferred embodiment of this aspect of the invention the crossbearers each include an upstanding web and a horizontal bottom flange forming an inverted T configuration and each crossbearer has opposite ends attached to side sills of the car.
- In another preferred embodiment of this aspect of the invention a semi-cylindrical gusset interconnects the bottom plate of the center sill and the web of each crossbearer.
- As another aspect of the invention a body bolster in a railroad car according to the present invention includes a pair of arms each extending laterally outward and diagonally upward from the center sill in an end portion of the car to a respective side sill, and a floor support riser is attached to an upper face of each arm of the body bolster and provides support for a floor sheet extending laterally inward from the side sill toward the center beam in the end portion of the car.
- In a preferred embodiment of this aspect of the invention longitudinal floor support stringers are carried on a horizontal top face of the floor support riser.
- A railroad freight car according to the present invention thus provides capacity for increased cargo volume and has adequate strength in a structure whose tare weight is less than that of previously available railroad freight cars of this general type.
- The foregoing and other objectives, features, and advantages of the invention will be more readily understood upon consideration of the following detailed description of the invention, taken in conjunction with the accompanying drawings.
- FIG. 1 is an isometric view of a center beam railroad freight car embodying the present invention and including a car body in which a longitudinally intermediate portion includes cargo-carrying floors located at a lower height than cargo-carrying floors in the respective end portions of the car body.
- FIG. 2 is an end elevational view of the center beam railroad car shown in FIG. 1.
- FIG. 3 is a side elevational view of the center beam railroad car shown in FIGS. 1 and 2.
- FIG. 4 is a top plan view of a portion of the center beam railroad car shown in FIG. 3.
- FIG. 5 is a bottom plan view of the portion of the center beam railroad car shown in FIG. 4.
- FIG. 6 is a sectional view of a portion of the railroad car shown in FIG. 4, taken along line 6-6.
- FIG. 7 is an isometric view of a portion of the center sill and floor structure of the center beam railroad car shown in FIGS. 1-6, taken from the underside of the intermediate portion thereof.
- FIG. 8 is a partially cutaway sectional view of the center beam railroad car shown in FIG. 4, taken along line 8-8.
- FIG. 9 is a sectional view of the center beam railroad car shown in FIG. 4, taken along line 9-9.
- FIG. 10 is a sectional view of the center beam railroad car shown in FIG. 4, taken along line 10-10.
- Referring to the drawings which form a part of the disclosure herein, as may be seen in FIG. 1, a
center beam car 10 embodying the present invention has acar body 12 of welded steel construction carried on a pair ofwheeled trucks 14 located at respective 16 and 18 of theopposite ends car body 12. - Bulkheads 20, 22 are located at the
16 and 18, and aopposite ends center beam 24 extends longitudinally of thecar body 12 between the 20 and 22.bulkheads - Referring also to FIGS. 2 and 3, the
car body 12 includes acenter sill 26 that extends from thefirst end 16 to theother end 18. Thecenter sill 26 acts as part of the bottom chord or flange of thecenter beam 24. Atop chord 28 of the center beam extends longitudinally along the car body 12 a distance above and parallel with thecenter sill 26 from thebulkhead 20 to thebulkhead 22, and is attached structurally to each of the 20 and 22.bulkheads 30, 32 and 34 in the form of fabricated I-beams extend upward from theVertical columns center sill 26 to thetop chord 28 as the web of thecenter beam 24. Thetop chord 28 may, for example, be of 10″×10″ square tubing of ½-inch wall thickness. The lower ends of the 30, 32, and 34 are flared outward to be broader than the upper portions of the columns, and to match the width of thecolumns center sill 26 at the location where each is attached to thecenter sill 26. The upper portions of the columns are, for example, 10 inches square of welded steel plate. - Square tubular
diagonal members 36 are somewhat smaller than the 30, 32, and 34 and are attached to respective ones of the columns and to thecolumns center sill 26 andtop chord 28 by upperend gusset plates 38 and lowerend gusset plates 40 welded into place on each side of eachdiagonal member 36. - Each of a pair of
end portions 42 of thecar body 12 includes the 20 or 22 and extending beyond therespective bulkhead respective truck 14. A generally horizontal upperlevel cargo floor 44 is located alongside therespective columns 30 on each lateral side of thecenter beam 24 in eachend portion 42. Thefloor 44 in eachend portion 42 includes afloor sheet 46 on each of the laterally opposite sides of thecenter beam 24. Eachfloor sheet 46 extends along and is attached to a respective endportion side sill 48, as will be explained more fully below. - An
intermediate portion 50 of the car is located between the twoend portions 42. Theintermediate portion 50 includes a depressed cargo-carrying floor located on each lateral side of thecenter beam 24 at a significantly lower height than that of the upperlevel cargo floors 44 in each of theend portions 42. Whereas thefloor sheets 46 are located at a height above the top of thecenter sill 26,floor sheets 54 of the depressed floor extend in substantially coplanar alignment with abottom plate 56 of thecenter sill 26, as is shown most clearly in FIG. 6. - An outboard margin of each
floor sheet 54 is attached to and supported by a respective intermediateportion side sill 58, which may be a channel with unequal flanges of bent plate construction, as is seen best in FIG. 6. Preferably, theside sill 58 channel is formed of {fraction (5/16)} inch steel plate, and has its flanges facing outboard to provide a protected location for cargo tie-down strap spools 60 in theintermediate portion 50 of thecar body 12. - A
height difference 62 between thefloors 44 and thefloor sheets 54, shown in FIGS. 1 and 3, is preferably equal to or a multiple of the usual height of a package of goods, for example a bundle of plywood, intended to be carried on thecenter beam car 10. For example, theheight difference 62 may preferably be about 33 inches, equal to the height of a bundle of plywood including its packaging and leaving room for stickers providing clearance beneath the plywood for the forks of a forklift truck or other cargo-handling equipment. - A floor support transition portion of the
car body 12 includes diagonalstructural members 64, which may be channels, and ashear plate 66 located on each side of thecenter sill 26 and supported by 68, 70 and 72. Reinforcingstiffening channel structures angles 73 seen in FIGS. 6 and 8 assist in reinforcing theshear plates 66 and connecting theshear plates 66 with theside plates 76 of thecenter sill 26. Transitional side posts 74 on each side of the car body interconnect the upper, or endportion side sills 48 with the intermediateportion side sill 58. - Referring now to FIGS. 4, 5, 6 and 7, in the
intermediate portion 50 of thecar body 12, thecenter sill 26 is integrated with the structure of the floors on either side of the center sill. As shown best in FIG. 6, thecenter sill 26 in theintermediate portion 50 of the car includes a pair of parallelupright side plates 76 having athickness 78 of, preferably, {fraction (5/16)} inch plate, extending longitudinally and spaced apart laterally by adistance 80 of, for example, 9-⅜ inches. Atop plate 82 spans thedistance 80, for example, between theupright side plates 76 and interconnects them near an upper margin of the center sill, as may be seen in FIG. 6. Thetop plate 82 has athickness 84 that is greater than thethickness 78 of eachside plate 76. For example, thethickness 84 may be ⅜ inch. - The
bottom plate 56 is welded to the bottom margins of theside plates 76 and extends horizontally outward beyond theside plates 76 by adistance 86 of, for example, 16 inches, on each side of thecenter sill 26, so that thecenter sill 26 in theintermediate portion 50 of thecar body 12 thus has the form of a closed rectangular box with a laterally extending flange on each side of its bottom face. Thebottom plate 56 preferably has a thickness 88 which is similar to thethickness 78 of eachside plate 76. For example, the thickness 88 is preferably {fraction (5/16)} inch. Thedistance 86 should be at least half thedistance 80 and is preferably greater than thedistance 80, so that thebottom plate 56 includes ample material to carry the forces developed in the bottom of thecenter beam 24, although the weight of thebottom plate 56 is spread laterally. Thebottom plate 56 thus is available to act as a portion of the cargo supporting floor structure and to aid in providing stiffness of the center sill to resist lateral bending in theintermediate portion 50 of thecar 10. - In order to support the cargo-carrying floor in the
intermediate portion 50 of the car at the relatively low height of thebottom plate 56, lower than the height of the tops of the wheels of thetrucks 14,several crossbearers 90 extend transversely beneath and are attached to thecenter sill 26. Each of the opposite ends 92 of eachcrossbearer 90 is welded to therespective side sill 58. Eachcrossbearer 90 includes anupstanding web member 94 and a horizontal bottom chord or flange of which acentral portion 96 is of relatively thick steel plate, having athickness 98 of, for example, ⅝ inch.Outboard portions 100 of the flange of thecrossbearer 90 are preferably of thinner material such as steel plate {fraction (5/16)} inch thick, which is amply strong for the loads imposed, while thegreater thickness 98 of thecentral portion 96 of the flange is desirable to carry the compressive loads imposed by the weight of the lading carried on thecar 10. - The
web 94, like theoutboard portions 100, is similarly of thinner material such as sheet or plate material ¼ inch thick, and the upper margin 104 of theweb 94 is welded to the underside of thebottom plate 56. - A pair of
stringers 102 extend longitudinally along the underside of the laterally extending, or outboard, portions of thebottom plate 56 of thecenter sill 26, providing stiffening support and helping to stabilize the interconnection of thewebs 94 of thecrossbearers 90 with thebottom plate 56. - Each
floor sheet 54 overlaps the respective longitudinally extendingside margin 106 of thebottom plate 56 by a small distance and is welded to it. Thefloor sheet 54 extends outboard and has its outboard margin welded to theside sill 58, whose upper flange forms the outboard-most portion of the cargo-carrying surface of the floor in theintermediate portion 50 of thecar 10. - At each end of the
intermediate portion 50 of thecar body 12 anextension plate 110 extends laterally beneath thefloor sheet 54, from the outward margin of thebottom plate 56 to theside sill 58, as may be seen in FIGS. 4, 5 and 8. Theweb 94 of thecrossbearer 90 at each end of theintermediate portion 50 of the car is thus attached to the underside of each of theplates 110, as shown in FIG. 8. - Extending parallel with the
stringers 102 arestringers 112 attached to the underside of thefloor sheets 54 and to thewebs 94 of thecrossbearers 90. Thefloor sheets 54 are preferably of material significantly thinner than the material of thebottom plate 56 of the center sill. For example, thefloor sheets 54 may be of 11 gauge sheet steel, i.e., 0.1196 inch in thickness, but they are supported by thebottom plate 56, theside sills 58, thewebs 94 of thecrossbearers 90, and thestringers 112, and thus provide ample strength to support the types of lading for which thecar 10 is intended. - In addition to having their
webs 94 welded to the underside of thebottom plate 56 of thecenter sill 26, thecrossbearers 90 are connected with thecenter sill 26 throughgussets 114 which are in the form of tapered, hollow semicylinders, or half-pipes. As shown best in FIG. 7, a pair of parallelupper margins 116 of eachgusset 114 are welded to the underside of thebottom plate 56 of thecenter sill 26, aligned opposite theside plates 76 of the center sill. Asemicircular end face 118 of eachgusset 114 is welded to theweb 94 of acrossbearer 90. Eachgusset 114 is tapered to a shorter length further from thebottom plate 56, near thecentral portion 96 of thecrossbearer 90, while theupper margins 116 are longer, to distribute loads from thecrossbearer 90 over a significant length of thecenter sill 26. Thegussets 114 may be formed of steel {fraction (5/16)} inch thick, for example. - In order to facilitate installation of the
102 and 112 during construction of the car, astringers short sleeve 120 fit around one end of each 102 or 112, which is somewhat shorter than the space betweenstringer crossbearer webs 94 where the stringer fits. Thesleeves 120 are welded to the stringers, the underside of thefloor plate 54 orbottom plate 56, and theadjacent web 94, while the remainder of each 102 or 112 is welded in place tight against astringer web 94 at the opposite end of the stringer. - The resulting floor in the
intermediate portion 50 is a significantly integrated structure incorporating the 102 and 112 and thestringers crossbearers 90, which, in turn, are securely attached to the underside of thecenter sill 26, through theweb 94 and thegussets 114. The portions of thebottom plate 56 which extend laterally beyond theside plates 76 of the center sill are supported between thecrossbearers 90 by the attachedstringers 102 and provide part of the cargo-carrying floor surface. The center sill 26 is thus reinforced by the floor structure just described, which serves as part of a wide bottom chord of the center beam whose 30, 32 and 34 andcolumns diagonal members 36 extend upward to thetop chord 28. - The
intermediate portion 50 of thecar 10 preferably has alength 122, established by the distance between theshear plates 66, that is related to a multiple of the usual length of packages of goods which thecar 10 is intended to carry. For example, thedistance 122 may be 40 feet 6 inches, allowing five bundles of lumber or sheet of plywood each 8 feet long and 4 feet wide to fit in theintermediate portion 50 of the car between theshear plates 66 and below the height of theend portion floors 44. The lading can thus be conveniently stacked on the depressed floor to a height equal to theheight difference 62, above which the lading of the car can extend over a greater length established by the distance between the 20 and 22, which is also preferably related to the usual cargo package size.bulkheads - In the
intermediate portion 50 of thecar 10, thedepth 125 of thecenter sill 26, established by the vertical height of theside plates 76, is greater than in theend portions 42 of thecar 10. The center sill 26 is also narrower in theintermediate portion 50 than in theend portions 42. Because thefloor 44 of eachend portion 42 is located above thestub end portions 124 of thecenter sill 26, and because it is desirable for the car to rest as low as practical on thetrucks 14, in order to minimize the height of the center of gravity of thecar 10, thestub end portions 124 are wider but shallower, as may be seen clearly in FIGS. 3 and 5 and by comparison between FIGS. 8 and 9. - A sloping
portion 126 of the bottom plate of eachstub end portion 124 of thecenter sill 26 is welded to thebottom plate 56 beneath the reinforcedshear plates 66, as shown best in FIG. 5. The slopingportion 126 and thehorizontal portion 128 of the bottom plate of thestub end portions 124, shown also in FIG. 9, have a greater thickness than thebottom plate 56, and may be, for example, ¾ inch thick. Atop plate 129 of thestub end portions 124 of thecenter sill 26 is of relatively thick plate, for example, ½ inch thick. - Interconnected with the
stub end portions 124 of thecenter sill 26 in each of theend portions 42 is a respective body bolster 130 which rests atop thewheeled truck 14 that supports that end of thecar body 12. As shown in FIG. 9, a center bearing 132 is associated with the bottom of the body bolster 130. - A pair of
lateral arms 134 extend laterally outward and diagonally upward from thestub end portion 124 of the center sill to the upper or endportion side sills 48, and each is welded to therespective side sill 48. Eacharm 134 includes a pair of upright transverse plates, orside plates 136, tapered and extending outwardly from the center sill, parallel with each other and spaced apart from each other in a direction parallel with the length of thecar 10. Theside plates 136 are interconnected with each other by abottom plate 138 and atop plate 140 that extend longitudinally of thecar body 12 beyond eachside plate 136 so that eacharm 134 has the form of a tapered flanged box beam. Thebottom plate 128 of thestub end portion 124 of thecenter sill 26 extends laterally outward beyond each of itsside plates 142 for a distance of about one-half thewidth 144 of thestub end portion 124, and so thebottom plate 138 of eacharm 134 is welded to an adjacent portion of the lateral margin of thebottom plate 128 of thestub end portion 124. - A
tie plate 146 which may be ½ inch thick extends along a portion of eachbottom plate 138 and thebottom plate 128, providing an additional thickness of material to carry the loads encountered where thearms 134 are interconnected with thestub end portion 124, andgussets 148 provide additional reinforcement along the margins of thebottom plate 128. - Mounted atop each of the
arms 134 of the body bolster 130 is afloor support riser 150 in the form of a downwardly open U-shaped channel that provides a flat horizontaltop face 152 and has sides aligned with theside plates 136. - A
side bearing foundation 153 is integrated with the lower side of eacharm 134, and extends downward beneath thebottom plate 138, as may be seen in FIGS. 2, 5 and 9. - A pair of longitudinally extending
floor support stringers 154, preferably in the form of channels similar to the 102 and 112, are mounted atop the horizontalstringers top face 152, and are welded to the underside of the endportion floor sheet 46 on each lateral side of thecar body 12. Thestringers 154 extend longitudinally from thereinforcement channel 68 supporting theshear plate 66 to theend sill 156 located beneath thebulkhead 20, in order to provide support for thefloor sheets 46, which are preferably of 11 gauge sheet steel (0.1196 inch thick). - As shown in FIG. 10, the
stringers 154 are also supported between the body bolster 130 and theend sill 156 by a transversely extendingsupport member 158, preferably in the form of a channel of bent sheet steel thick and having horizontal flanges and a vertical web. Thesupport members 158 each extend from aside sill 48 laterally inward to asupport plate 160 welded to and extending upward from arespective side plate 142 of thestub end portion 124 of thecenter sill 26, as shown in FIG. 10. - Each
stub end portion 124 houses appropriate gear to support a conventional coupler at each end 16 or 18 of thecar body 12. - Each
20 or 22 extends upwardly above thebulkhead respective end sill 156, and preferably includes a closed sectioncentral column 162 fabricated of a pair of channels connected by flat plates, and a pair ofside columns 164 in the form of outwardly facing channels, with a pair offace plates 166 on each 20 or 22 facing toward thebulkhead 16 or 18 of the car body. Eachopposite end face plate 166 is reinforced byhorizontal channels 168 welded to the outboard side of each 20 and 22 between thebulkhead central column 162 and eachcolumn 164, as shown in FIG. 2. - The
railroad car 10 with the structure described above is amply strong yet lighter in tare weight than previously known railroad freight cars of depressed floor center beam construction, and thus is potentially cheaper to construct and to operate. - The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.
Claims (22)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/747,758 US6431085B1 (en) | 2000-12-20 | 2000-12-20 | Center beam car with depressed cargo-carrying area |
| US10/022,601 US6523484B2 (en) | 2000-12-20 | 2001-12-17 | Center beam car with depressed cargo-carrying area |
| CA002365736A CA2365736C (en) | 2000-12-20 | 2001-12-20 | Center beam car with depressed cargo-carrying area |
| US10/241,980 US6647895B2 (en) | 2000-12-20 | 2002-09-11 | Center beam car with depressed cargo-carrying area |
| US10/706,898 US6883437B2 (en) | 2000-12-20 | 2003-11-13 | Center beam car with depressed cargo-carrying area |
| US11/095,911 US7506591B2 (en) | 2000-12-20 | 2005-03-31 | Center beam car with depressed cargo-carrying area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/747,758 US6431085B1 (en) | 2000-12-20 | 2000-12-20 | Center beam car with depressed cargo-carrying area |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/022,601 Continuation-In-Part US6523484B2 (en) | 2000-12-20 | 2001-12-17 | Center beam car with depressed cargo-carrying area |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20020073885A1 true US20020073885A1 (en) | 2002-06-20 |
| US6431085B1 US6431085B1 (en) | 2002-08-13 |
Family
ID=25006501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/747,758 Expired - Lifetime US6431085B1 (en) | 2000-12-20 | 2000-12-20 | Center beam car with depressed cargo-carrying area |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US6431085B1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6709207B1 (en) | 1999-12-08 | 2004-03-23 | National Steel Car Limited | Center beam car with deep upper beam structure |
| CN104015740A (en) * | 2014-06-23 | 2014-09-03 | 南车戚墅堰机车有限公司 | Car body structure of internal combustion locomotive with light weight and high carrying capacity |
| WO2020125060A1 (en) * | 2018-12-19 | 2020-06-25 | 中车青岛四方机车车辆股份有限公司 | Bottom plate mounting structure of equipment compartment under vehicle |
| CN113147918A (en) * | 2021-04-28 | 2021-07-23 | 山东鑫能昆冈轻量化装备有限公司 | Compartment of van vehicle |
| CN119428778A (en) * | 2024-11-06 | 2025-02-14 | 中车青岛四方机车车辆股份有限公司 | Mid-frame, car body frame and rail vehicles |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6962114B1 (en) * | 2000-11-02 | 2005-11-08 | National Steel Car Limited | Dropped deck center beam rail road car |
| CA2327383C (en) * | 2000-11-02 | 2005-06-14 | National Steel Car Limited | Dropped deck center beam rail road car |
| US7044062B2 (en) | 2001-03-12 | 2006-05-16 | National Steel Car Limited | Dropped deck center beam rail road car |
| US6659017B2 (en) | 2000-11-02 | 2003-12-09 | National Steel Car Limited | Dropped deck center beam rail road car structure |
| US20050045061A1 (en) * | 2002-09-30 | 2005-03-03 | Trn Business Trust | Center beam car with increased load capacity |
| CA2428380A1 (en) * | 2003-05-09 | 2004-11-09 | National Steel Car Limited | Dropped deck center beam rail road car with shallow center sill |
| US20060243159A1 (en) * | 2003-05-09 | 2006-11-02 | National Steel Car Limited | Dropped deck center beam rail road car with shallow center sill |
| US7546808B2 (en) * | 2006-06-22 | 2009-06-16 | Gunderson, Inc. | Railroad car with lightweight center beam structure |
| US8091485B2 (en) * | 2008-07-29 | 2012-01-10 | Electro-Motive Diesel, Inc. | Locomotive car body flexible joint |
| US9346472B2 (en) * | 2013-09-12 | 2016-05-24 | National Steel Car Limited | Rail road freight car |
| RU171395U1 (en) * | 2017-01-30 | 2017-05-30 | РЕЙЛ 1520 АйПи ЛТД | Gondola body frame |
| RU179899U1 (en) * | 2017-10-26 | 2018-05-28 | РЕЙЛ 1520 АйПи ЛТД | Gondola body frame |
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| US4753175A (en) | 1985-11-27 | 1988-06-28 | Thrall Car Manufacturing Company | Lightweight center beam railroad car |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6709207B1 (en) | 1999-12-08 | 2004-03-23 | National Steel Car Limited | Center beam car with deep upper beam structure |
| US20040234353A1 (en) * | 1999-12-08 | 2004-11-25 | National Steel Car Limited | Center beam car with deep upper beam structure |
| US20050045060A1 (en) * | 1999-12-08 | 2005-03-03 | National Steel Car Limited | Center beam car with deep upper beam structure |
| US7108467B2 (en) | 1999-12-08 | 2006-09-19 | National Steel Car Limited | Center beam car with deep upper beam structure |
| US7249562B2 (en) | 1999-12-08 | 2007-07-31 | National Steel Car Limited | Center beam car with deep upper beam structure |
| USRE41261E1 (en) | 1999-12-08 | 2010-04-27 | National Steel Car Limited | Center beam car with deep upper beam structure |
| CN104015740A (en) * | 2014-06-23 | 2014-09-03 | 南车戚墅堰机车有限公司 | Car body structure of internal combustion locomotive with light weight and high carrying capacity |
| WO2020125060A1 (en) * | 2018-12-19 | 2020-06-25 | 中车青岛四方机车车辆股份有限公司 | Bottom plate mounting structure of equipment compartment under vehicle |
| CN113147918A (en) * | 2021-04-28 | 2021-07-23 | 山东鑫能昆冈轻量化装备有限公司 | Compartment of van vehicle |
| CN119428778A (en) * | 2024-11-06 | 2025-02-14 | 中车青岛四方机车车辆股份有限公司 | Mid-frame, car body frame and rail vehicles |
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| US6431085B1 (en) | 2002-08-13 |
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