TWM671651U - Composite hot-embossed and light-cured roll-to-roll processing device - Google Patents
Composite hot-embossed and light-cured roll-to-roll processing device Download PDFInfo
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- TWM671651U TWM671651U TW113212167U TW113212167U TWM671651U TW M671651 U TWM671651 U TW M671651U TW 113212167 U TW113212167 U TW 113212167U TW 113212167 U TW113212167 U TW 113212167U TW M671651 U TWM671651 U TW M671651U
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本創作係關於一種複合熱押〔hot-embossed〕及光固化〔light-cured〕之卷對卷〔roll-to-roll,R2R〕加工裝置;特別是關於一種複合熱押及光固化之連續式〔continuous-typed〕卷對卷加工裝置;更特別是關於一種複合熱押及光固化之光學可撓式薄膜雙面〔double-sided〕卷對卷加工裝置。 This invention relates to a composite hot-embossed and light-cured roll-to-roll (R2R) processing device; in particular, to a composite hot-embossed and light-cured continuous-type roll-to-roll processing device; and more particularly, to a composite hot-embossed and light-cured optically flexible film double-sided roll-to-roll processing device.
習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I753331號〝塑膠薄膜的製造裝置以及製作方法〞之發明專利,其揭示一種塑膠薄膜的製造裝置。該塑膠薄膜的製造裝置包含一押出元件、一齒輪泵、一冷卻輥輪、一收捲輥輪及一檢測元件組。 Commonly used optical film extrusion devices and manufacturing methods, for example: Patent Publication No. TW-I753331 of the Republic of China, "Plastic film manufacturing device and manufacturing method", discloses a plastic film manufacturing device. The plastic film manufacturing device includes an extrusion element, a gear pump, a cooling roller, a winding roller and a detection element set.
承上,前述公告第TW-I753331號之該押出元件具有一進料端及一出料端,並自該出料端提供一塑膠薄膜,且將該齒輪泵配置鄰近於該進料端,且該齒輪泵用以控制該押出元件之一進料速率。 As mentioned above, the extruder element of the aforementioned announcement No. TW-I753331 has a feed end and a discharge end, and a plastic film is provided from the discharge end, and the gear pump is arranged adjacent to the feed end, and the gear pump is used to control a feed rate of the extruder element.
承上,前述公告第TW-I753331號將該冷卻輥輪配置鄰近於該出料端,並於該冷卻輥輪及出料端之間具有一隔氣隙距離,且該冷卻輥輪用以控制該塑膠薄膜於該押出元件之一押出速率及一輸送方向。 As mentioned above, the aforementioned announcement No. TW-I753331 configures the cooling roller close to the discharge end, and there is an air gap distance between the cooling roller and the discharge end, and the cooling roller is used to control an extrusion rate and a conveying direction of the plastic film in the extrusion element.
承上,前述公告第TW-I753331號之該收捲輥輪沿著輸送方向配置於該冷卻輥輪之後,而該收捲輥輪用以收集經由該冷卻輥輪所冷卻的該塑膠薄膜,且將該檢測元件組配置於該冷卻輥輪及收捲輥輪之間,且該檢測元件組具有一厚度檢測元件及一寬度檢測元件。 As mentioned above, the take-up roller of the aforementioned announcement No. TW-I753331 is arranged behind the cooling roller along the conveying direction, and the take-up roller is used to collect the plastic film cooled by the cooling roller, and the detection element set is arranged between the cooling roller and the take-up roller, and the detection element set has a thickness detection element and a width detection element.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I444285號〝光學薄膜、及其製造方法〞之發明專利,其揭 示一種光學薄膜之製造方法。該光學薄膜之製造方法包含:將一樹脂及一樹脂混合物進行混合及熔融,以便獲得一熔融物,並將該熔融物自一垂流模頭押出形成一薄膜狀,且該樹脂混合物包含一添加劑,且該添加劑包含一可塑劑及一紫外線吸收劑。 Another commonly used optical film extrusion device and its manufacturing method, for example: Patent Publication No. TW-I444285 of the Republic of China, "Optical Film, and Its Manufacturing Method", discloses a method for manufacturing an optical film. The method for manufacturing the optical film includes: mixing and melting a resin and a resin mixture to obtain a molten material, and extruding the molten material from a vertical flow die to form a film, and the resin mixture includes an additive, and the additive includes a plasticizer and a UV absorber.
承上,前述公告第TW-I444285號之該光學薄膜之製造方法包含:採用一第一旋轉體將該樹脂混合物進行冷卻,而該第一旋轉體具有一冷卻溫度,且該樹脂混合物具有一玻璃轉移溫度〔Tg〕,且該添加劑具有一融點,且該第一旋轉體之冷卻溫度選擇為該樹脂混合物之玻璃轉移溫度以下且該添加劑之融點以上。 As mentioned above, the manufacturing method of the optical film in the aforementioned announcement No. TW-I444285 includes: using a first rotating body to cool the resin mixture, and the first rotating body has a cooling temperature, and the resin mixture has a glass transition temperature [Tg], and the additive has a melting point, and the cooling temperature of the first rotating body is selected to be below the glass transition temperature of the resin mixture and above the melting point of the additive.
承上,前述公告第TW-I444285號之該光學薄膜之製造方法包含:該第一旋轉體具有一第一周速度〔S1〕,而採用一第三旋轉體具有一第三周速度〔S3〕,且該第一周速度與第三周速度之周速度之比〔S3/S1〕為1.001至1.05。另外,一第二旋轉體採用以0.5至50N/mm之線壓。 As mentioned above, the manufacturing method of the optical film in the aforementioned announcement No. TW-I444285 includes: the first rotating body has a first peripheral speed [S1], and a third rotating body has a third peripheral speed [S3], and the peripheral speed ratio of the first peripheral speed to the third peripheral speed [S3/S1] is 1.001 to 1.05. In addition, a second rotating body adopts a linear pressure of 0.5 to 50N/mm.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I409159號〝纖維素薄膜之製造方法、製造裝置、藉由該製造裝置所製造的光學薄膜、使用該光學薄膜之偏光板、及液晶顯示裝置〞之發明專利,其揭示一種纖維素薄膜之製造裝置。該纖維素薄膜之製造裝置包含一流延模頭、一旋轉支撐體及一挾壓旋轉體。 Another commonly used optical film extrusion device and its manufacturing method, for example: Patent Publication No. TW-I409159 of the Republic of China, "Method for manufacturing cellulose film, manufacturing device, optical film manufactured by the manufacturing device, polarizing plate using the optical film, and liquid crystal display device", discloses a cellulose film manufacturing device. The cellulose film manufacturing device includes a casting die, a rotating support body and a compression rotating body.
承上,前述公告第TW-I409159號之該流延模頭將一熔融物押出形成一片狀,而該熔融物包含一纖維素樹脂,且該旋轉支撐體用以將該流延模頭所押出之片狀的該熔融物進行旋轉,且同時該旋轉支撐體另用以依序在一表面進行支撐。 As mentioned above, the casting die of the aforementioned announcement No. TW-I409159 extrudes a melt into a sheet, and the melt contains a cellulose resin, and the rotating support body is used to rotate the sheet-shaped melt extruded by the casting die, and at the same time, the rotating support body is also used to support a surface in sequence.
承上,前述公告第TW-I409159號之該挾壓旋轉體相對於該旋轉支撐體進行一偏擠動作,以便形成一挾捏部,而該挾捏部用以進行挾壓該熔融物,且同時該挾捏部用以將該熔融物進行成型。 As mentioned above, the squeezing rotating body of the aforementioned announcement No. TW-I409159 performs an extrusion action relative to the rotating support body to form a squeezing portion, and the squeezing portion is used to squeeze the melt, and at the same time, the squeezing portion is used to shape the melt.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I387777號〝光學用薄膜及其製造方法〞之發明專利,其揭示一種光學用薄膜之製造方法。該光學用薄膜之製造方法包含:採用一押 出機,且該押出機具有一料筒溫度及一模頭溫度。 Another commonly used optical film extrusion device and its manufacturing method, for example: the invention patent of the Republic of China Patent Publication No. TW-I387777 "Optical Film and Its Manufacturing Method", which discloses a method for manufacturing an optical film. The method for manufacturing the optical film includes: using an extruder, and the extruder has a barrel temperature and a die head temperature.
承上,前述公告第TW-I387777號之該押出機之料筒溫度及模頭溫度為低於145℃,且其低於丙烯酸系樹脂之玻璃轉移溫度,並熔融押出成形丙烯酸系樹脂,且該丙烯酸系樹脂之玻璃轉移溫度為115℃以上及180℃以下,且該丙烯酸系樹脂為甲基丙烯酸系熱塑性樹脂。 As mentioned above, the barrel temperature and die temperature of the extruder in the aforementioned announcement No. TW-I387777 are lower than 145°C, which is lower than the glass transition temperature of the acrylic resin, and the acrylic resin is melt-extruded, and the glass transition temperature of the acrylic resin is above 115°C and below 180°C, and the acrylic resin is a methacrylic thermoplastic resin.
承上,前述公告第TW-I387777號之該甲基丙烯酸系熱塑性樹脂可與N-經取代之馬來醯亞胺共聚合,或在該甲基丙烯酸系熱塑性樹脂分子鏈中導入內酯環構造、戊二酸酐構造及戊二醯亞胺構造之任一種,且該丙烯酸系樹脂具有一重量平均分子量,且該重量平均分子量為10000以上且500000以下之範圍內。 As mentioned above, the methacrylic thermoplastic resin of the aforementioned announcement No. TW-I387777 can be copolymerized with N-substituted maleimide, or any one of a lactone ring structure, a glutaric anhydride structure and a glutarimide structure can be introduced into the molecular chain of the methacrylic thermoplastic resin, and the acrylic resin has a weight average molecular weight, and the weight average molecular weight is within the range of 10,000 or more and 500,000 or less.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I341786號〝積層薄膜生產裝置〞之發明專利,其揭示一種積層薄膜生產裝置。該積層薄膜生產裝置包含一第一薄膜押出模頭、一第二薄膜押出模頭、一殼體及一薄膜壓合模組。 Another commonly used optical film extrusion device and its manufacturing method, for example: the invention patent of the Republic of China Patent Publication No. TW-I341786 "Laminated Film Production Device", which discloses a laminated film production device. The laminated film production device includes a first film extrusion die, a second film extrusion die, a housing and a film pressing module.
承上,前述公告第TW-I341786號之該第一薄膜押出模頭具有一第一輸送流道,而該第一薄膜押出模頭經由該第一輸送流道輸出一第一薄膜,且該第二薄膜押出模頭具有一第二輸送流道,且該第二薄膜押出模頭經由該第二輸送流道輸出一第二薄膜,且該第一薄膜押出模頭、第二薄膜押出模頭及殼體共同形成一容置空間。 As mentioned above, the first film extrusion die head of the aforementioned announcement No. TW-I341786 has a first conveying channel, and the first film extrusion die head outputs a first film through the first conveying channel, and the second film extrusion die head has a second conveying channel, and the second film extrusion die head outputs a second film through the second conveying channel, and the first film extrusion die head, the second film extrusion die head and the shell together form a accommodating space.
承上,前述公告第TW-I341786號之該第一輸送流道及第二輸送流道之一端分別連通於該容置空間,而該殼體包含一貫通孔,且該貫通孔連通於該容置空間,如此該殼體經由該貫通孔連接於一真空泵。該薄膜壓合模組位於該容置空間內,且該薄膜壓合模組連接於該殼體,且該薄膜壓合模組用以接收輸出的該第一薄膜及第二薄膜,且將該第一薄膜壓合於該第二薄膜上,以形成一積層薄膜。 As mentioned above, one end of the first delivery channel and the second delivery channel of the aforementioned announcement No. TW-I341786 are respectively connected to the accommodation space, and the shell includes a through hole, and the through hole is connected to the accommodation space, so that the shell is connected to a vacuum pump through the through hole. The film pressing module is located in the accommodation space, and the film pressing module is connected to the shell, and the film pressing module is used to receive the output of the first film and the second film, and press the first film onto the second film to form a laminated film.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公告第TW-I290510號〝低定向熱塑性薄膜〞之發明專利,其揭示一種低定向熱塑性薄膜。該低定向熱塑性薄膜具有一厚度範圍,而該厚度範圍為20微米至1000微米。 Another commonly used optical film extrusion device and its manufacturing method, for example: Patent Publication No. TW-I290510 of the Republic of China, "Low-Oriented Thermoplastic Film", discloses a low-oriented thermoplastic film. The low-oriented thermoplastic film has a thickness range of 20 microns to 1000 microns.
承上,前述公告第TW-I290510號之該低定向熱塑性薄膜之製造方法包含:採用一縫隙模頭及一拋光輥輸組,並自該縫隙模頭釋放一熔質薄膜,且在該拋光輥輪組內進行平滑化該熔質薄膜。 As mentioned above, the manufacturing method of the low-oriented thermoplastic film in the aforementioned announcement No. TW-I290510 includes: using a slot die and a polishing roller assembly, releasing a molten film from the slot die, and smoothing the molten film in the polishing roller assembly.
承上,前述公告第TW-I290510號之該拋光輥輪組包含一第一輥輪對,且該第一輥輪對形成一拋光輥隙,以承接該熔質薄膜,並在該拋光輥隙下游將該熔質薄膜轉經次一拋光輥隙或經次一壓力輥隙。 As mentioned above, the polishing roller set of the aforementioned announcement No. TW-I290510 includes a first roller pair, and the first roller pair forms a polishing roller gap to receive the molten film, and transfers the molten film to the next polishing roller gap or the next pressure roller gap downstream of the polishing roller gap.
另一習用表面保護薄膜押出裝置及其製造方法,例如:中華民國專利公開第TW-201343367號〝表面保護薄膜的製造方法及薄膜的製造裝置〞之發明專利申請案,其揭示一種表面保護薄膜的製造裝置。該表面保護薄膜的製造裝置包含一押出機、一T型模、一冷卻輥組、一破料板〔breaker plate〕及一位置調整構件。 Another commonly used surface protection film extrusion device and its manufacturing method, for example: the invention patent application of the Republic of China Patent Publication No. TW-201343367 "Surface protection film manufacturing method and film manufacturing device", which discloses a surface protection film manufacturing device. The surface protection film manufacturing device includes an extruder, a T-die, a cooling roller assembly, a breaker plate and a position adjustment component.
承上,前述公開第TW-201343367號於該押出機及T型模之間設置該破料板,並於該破料板預先設置一濾網,且該冷卻輥組包含一金屬製冷卻輥組,且該冷卻輥組另配置一彈性輥組。 As mentioned above, the aforementioned publication No. TW-201343367 sets the breaker plate between the extruder and the T-die, and pre-sets a filter on the breaker plate, and the cooling roller assembly includes a metal cooling roller assembly, and the cooling roller assembly is also equipped with an elastic roller assembly.
承上,前述公開第TW-201343367號之該T型模用以輸出一熱可塑性樹脂,並將該熱可塑性樹脂以熔融方式進行押出,以形成一熔融膜,且該位置調整構件用以對於自該T模所熔融押出之熱可塑性樹脂之熔融膜進行一位置調整作業。 As mentioned above, the T-die of the aforementioned publication No. TW-201343367 is used to output a thermoplastic resin and extrude the thermoplastic resin in a molten manner to form a molten film, and the position adjustment component is used to perform a position adjustment operation on the molten film of the thermoplastic resin molten and extruded from the T-die.
另一習用光學薄膜押出裝置及其製造方法,例如:中華民國專利公開第TW-201221337號〝薄膜連續式生產製造方法〞之發明專利申請案,其揭示一種薄膜連續式生產製造方法。該薄膜連續式生產製造方法包含:將一主原料及一添加劑共同加入一攪拌裝置,以便獲得一混合原料,且添加劑包含數個固態、數個液態或數個粉末。 Another commonly used optical film extrusion device and its manufacturing method, for example: the invention patent application of the Republic of China Patent Publication No. TW-201221337 "Continuous Film Production Method", which discloses a continuous film production method. The continuous film production method includes: adding a main raw material and an additive to a stirring device to obtain a mixed raw material, and the additive includes several solids, several liquids or several powders.
承上,前述公開第TW-201221337號之該薄膜連續式生產製造方法包含:將該混合原料注入至一混煉裝置,而該混煉裝置具有數個供料區段,且將該混合原料流經該混煉裝置之數個混煉區段進行混煉。 As mentioned above, the film continuous production method of the aforementioned publication No. TW-201221337 includes: injecting the mixed raw material into a mixing device, and the mixing device has a plurality of feeding sections, and the mixed raw material flows through the plurality of mixing sections of the mixing device for mixing.
承上,前述公開第TW-201221337號之該薄膜連續式生產製造方法包含:利用該混煉裝置之押出區段押出混煉後之該混合原料至一T型平板模頭;利用該T型平板模頭內之一節流調節裝置及一擋料裝置分別 調節混煉後,並調節該混合原料所流出之一流速及該T型平板模頭之一出料口大小,以便形成一中間產物,且該調具有一預定厚度及一預定寬度。 As mentioned above, the film continuous production method of the aforementioned publication No. TW-201221337 includes: using the extrusion section of the mixing device to extrude the mixed raw material after mixing to a T-shaped flat die; using a throttling adjustment device and a material blocking device in the T-shaped flat die to adjust the flow rate of the mixed raw material and the size of the outlet of the T-shaped flat die respectively after mixing, so as to form an intermediate product, and the product has a predetermined thickness and a predetermined width.
承上,前述公開第TW-201221337號之該薄膜連續式生產製造方法包含:利用至少一第一輪具將該中間產物進行冷卻、定型及壓紋,以便獲得一已冷卻、定型及壓紋之中間產物;及利用至少一第二輪具將該已冷卻、定型及壓紋之中間產物再次進行加溫及定型,以便形成一薄膜。 As mentioned above, the film continuous production method of the aforementioned publication No. TW-201221337 includes: using at least one first wheel to cool, shape and emboss the intermediate product to obtain a cooled, shaped and embossed intermediate product; and using at least one second wheel to heat and shape the cooled, shaped and embossed intermediate product again to form a film.
雖然前述中華民國專利公告第TW-I753331號、第TW-I444285號、第TW-I409159號、第TW-I387777號、第TW-I341786號、第TW-I290510號發明專利、公開第TW-201343367號及第TW-201221337號發明專利申請案僅單純揭示各種光學薄膜押出裝置及其製造方法而已,但其並未提供或非適用於製造複合熱押及光固化之多功能光學薄膜加工裝置。 Although the aforementioned ROC patent publications No. TW-I753331, No. TW-I444285, No. TW-I409159, No. TW-I387777, No. TW-I341786, No. TW-I290510, and the patent applications No. TW-201343367 and No. TW-201221337 simply disclose various optical film extrusion devices and their manufacturing methods, they do not provide or are not suitable for manufacturing multifunctional optical film processing devices for composite heat extrusion and light curing.
顯然,前述中華民國專利公告第TW-I753331號、第TW-I444285號、第TW-I409159號、第TW-I387777號、第TW-I341786號、第TW-I290510號發明專利、公開第TW-201343367號及第TW-201221337號發明專利申請案仍具有無法適當提供或製造複合熱押及光固化之多功能光學薄膜加工裝置之技術缺點。因此,習用相關光學薄膜加工裝置必然存在進一步改善之需求。 Obviously, the aforementioned ROC patent announcements No. TW-I753331, No. TW-I444285, No. TW-I409159, No. TW-I387777, No. TW-I341786, No. TW-I290510, and the invention patent applications No. TW-201343367 and No. TW-201221337 still have the technical defect of being unable to properly provide or manufacture multifunctional optical film processing equipment for composite heat pressing and light curing. Therefore, there is a need for further improvement in the use of related optical film processing equipment.
簡言之,前述諸中華民國發明專利及專利申請案僅為本創作技術背景之參考及說明目前技術發展狀態而已,其並非用以限制本創作之範圍。 In short, the aforementioned invention patents and patent applications in the Republic of China are only for reference to the technical background of this creation and to illustrate the current state of technological development, and are not intended to limit the scope of this creation.
有鑑於此,本創作為了滿足上述需求而提供一種複合熱押及光固化之卷對卷加工裝置,其於一主框架體配置一第一卷對卷端部、一第一卷對卷側部、一第二卷對卷端部及一第二卷對卷側部,並將一基材放捲單元設置於該第一卷對卷端部,且將一基材收捲單元設置於該第二卷對卷端部,且將一熱押出加工單元及一光固化加工單元設置於該第一卷對卷側部及第二卷對卷側部之間,以便利用該熱押出加工單元及光固化加工單元進行加工一可撓性基材,其相對於習用光學薄膜加工裝置及其製造方法具有提供複合熱押及光固化之多功能光學薄膜加工裝置之功效。 In view of this, the present invention provides a composite heat extrusion and light curing roll-to-roll processing device to meet the above needs. A first roll-to-roll end, a first roll-to-roll side, a second roll-to-roll end and a second roll-to-roll side are configured on a main frame body, and a substrate unwinding unit is arranged at the first roll-to-roll end, and a substrate winding unit is arranged at the second roll-to-roll end, and a heat extrusion processing unit and a light curing processing unit are arranged between the first roll-to-roll side and the second roll-to-roll side, so as to utilize the heat extrusion processing unit and the light curing processing unit to process a flexible substrate. Compared with the conventional optical film processing device and its manufacturing method, it has the effect of providing a multifunctional optical film processing device with composite heat extrusion and light curing.
本創作之主要目的係提供一種複合熱押及光固化之卷對卷加工裝置,其於一主框架體配置一第一卷對卷端部、一第一卷對卷側部、一第二卷對卷端部及一第二卷對卷側部,並將一基材放捲單元設置於該第一卷對卷端部,且將一基材收捲單元設置於該第二卷對卷端部,且將一熱押出加工單元及一光固化加工單元設置於該第一卷對卷側部及第二卷對卷側部之間,以便利用該熱押出加工單元及光固化加工單元進行加工一可撓性基材,以達成提供複合熱押及光固化之多功能光學薄膜加工裝置之目的。 The main purpose of this invention is to provide a composite heat extrusion and light curing roll-to-roll processing device, which is configured with a first roll-to-roll end, a first roll-to-roll side, a second roll-to-roll end and a second roll-to-roll side on a main frame body, and a substrate unwinding unit is set at the first roll-to-roll end, and a substrate winding unit is set at the second roll-to-roll end, and a heat extrusion processing unit and a light curing processing unit are set between the first roll-to-roll side and the second roll-to-roll side, so as to use the heat extrusion processing unit and the light curing processing unit to process a flexible substrate, so as to achieve the purpose of providing a composite heat extrusion and light curing multifunctional optical film processing device.
為了達成上述目的,本創作較佳實施例之複合熱押及卷對卷加工裝置包含:一主框架體,其配置一第一卷對卷端部、一第一卷對卷側部、一第二卷對卷端部及一第二卷對卷側部;一基材放捲單元,其設置於該主框架體之第一卷對卷端部;一基材收捲單元,其設置於該主框架體之第二卷對卷端部;一熱押出加工單元,其設置於該主框架體之第一卷對卷側部及第二卷對卷側部之間;及一光固化加工單元,其設置於該主框架體之第一卷對卷側部及第二卷對卷側部之間;其中利用該基材放捲單元及基材收捲單元將一可撓性基材進行一卷對卷輸送作業,並利用該熱押出加工單元及光固化加工單元可選擇對該可撓性基材進行一熱押出加工作業、一光固化加工作業或兩者。 In order to achieve the above-mentioned purpose, the composite hot extrusion and roll-to-roll processing device of the preferred embodiment of the invention comprises: a main frame body, which is equipped with a first roll-to-roll end, a first roll-to-roll side, a second roll-to-roll end and a second roll-to-roll side; a substrate unwinding unit, which is arranged at the first roll-to-roll end of the main frame body; a substrate winding unit, which is arranged at the second roll-to-roll end of the main frame body; a hot extrusion processing unit, which is arranged at the main frame body The first roll-to-roll side and the second roll-to-roll side of the frame; and a light curing processing unit, which is arranged between the first roll-to-roll side and the second roll-to-roll side of the main frame; wherein the substrate unwinding unit and the substrate winding unit are used to perform a roll-to-roll conveying operation on a flexible substrate, and the thermal extrusion processing unit and the light curing processing unit can selectively perform a thermal extrusion processing operation, a light curing processing operation or both on the flexible substrate.
本創作較佳實施例之該熱押出加工單元設置於該主框架體之第一卷對卷側部。 The heat extrusion processing unit of the preferred embodiment of this invention is arranged on the first roll-to-roll side of the main frame body.
本創作較佳實施例之該光固化加工單元設置於該主框架體之第二卷對卷側部。 The photocuring processing unit of the preferred embodiment of the present invention is arranged on the second roll-to-roll side of the main frame body.
本創作較佳實施例之該熱押出加工單元及光固化加工單元整合形成一可撓性基材加工單元。 The thermal extrusion processing unit and the photocuring processing unit of the preferred embodiment of the present invention are integrated to form a flexible substrate processing unit.
本創作較佳實施例之該熱押出加工單元包含一壓料輪及一加熱模具輪。 The hot extrusion processing unit of the preferred embodiment of the present invention includes a pressing wheel and a heating mold wheel.
本創作較佳實施例之該光固化加工單元包含一光固膠塗佈單元及一光固化成型單元。 The photocuring processing unit of the preferred embodiment of the present invention includes a photocuring adhesive coating unit and a photocuring molding unit.
本創作較佳實施例之該光固膠塗佈單元包含一光固膠供應槽單元。 The photocuring adhesive coating unit of the preferred embodiment of the present invention includes a photocuring adhesive supply tank unit.
本創作較佳實施例之該光固化成型單元包含一光固化照射燈單元。 The photocuring molding unit of the preferred embodiment of the present invention includes a photocuring irradiation lamp unit.
本創作較佳實施例之該主框架體之第一卷對卷側部及第二卷對卷側部之間設置一黏塵輪組。 In the preferred embodiment of the present invention, a dust-binding wheel set is provided between the first roll-to-roll side and the second roll-to-roll side of the main frame.
本創作較佳實施例之該主框架體之第一卷對卷側部及第二卷對卷側部之間設置一脫料輪。 In the preferred embodiment of the present invention, a stripping wheel is provided between the first roll-to-roll side and the second roll-to-roll side of the main frame.
1:基材放捲單元 1: Substrate unwinding unit
10:第一馬達裝置 10: First motor device
11:第一卷對卷端部 11: End of the first roll
12:第二卷對卷端部 12: The end of the second roll
13:第一卷對卷側部 13: Side of the first roll
14:第二卷對卷側部 14: Side of the second roll
2:主框架體 2: Main frame
21:熱押出加工單元 21: Hot extrusion processing unit
211:壓料輪 211: Pressing wheel
212:加熱模具輪 212: Heating mold wheel
22:光固化加工單元 22: Light curing processing unit
221:光固膠塗佈單元 221: Photocuring adhesive coating unit
222:光固化成型單元 222: Light-curing unit
3:基材收捲單元 3: Substrate winding unit
30:第二馬達裝置 30: Second motor device
4:黏塵輪組 4: Dust-removing wheel set
40:脫料輪 40: Stripping wheel
9:可撓性基材 9: Flexible substrate
第1圖:本創作第一較佳實施例之複合熱押及光固化之卷對卷加工裝置之方塊示意圖。 Figure 1: Block diagram of the roll-to-roll processing device for composite heat pressing and light curing of the first preferred embodiment of this invention.
第2圖:本創作第二較佳實施例之複合熱押及光固化之卷對卷加工裝置之側視示意圖。 Figure 2: A side view of the composite heat pressing and light curing roll-to-roll processing device of the second preferred embodiment of the present invention.
第3圖:本創作第三較佳實施例之複合熱押及光固化之卷對卷加工裝置之側視示意圖。 Figure 3: A side view of the composite heat pressing and light curing roll-to-roll processing device of the third preferred embodiment of the present invention.
第4圖:本創作第四較佳實施例之複合熱押及光固化之卷對卷加工裝置之側視示意圖。 Figure 4: A side view of the roll-to-roll processing device for composite heat pressing and light curing of the fourth preferred embodiment of the present invention.
為了充分瞭解本創作,於下文將舉例較佳實施例並配合所附圖式作詳細說明,且其並非用以限定本創作。 In order to fully understand this creation, the following will give examples of preferred embodiments and provide detailed descriptions with the attached drawings, which are not intended to limit this creation.
本創作較佳實施例之複合熱押及光固化之卷對卷加工裝置或其系統適用於生產各種顯示器裝置之光學薄膜、各種電視裝置之光學薄膜、各種光學薄膜裝置或其它光學元件裝置〔例如:感測鏡頭或攝影鏡頭〕之光學薄膜,但其並非用以限定本創作之範圍。 The composite heat-pressing and light-curing roll-to-roll processing device or system of the preferred embodiment of this invention is applicable to the production of optical films for various display devices, optical films for various television devices, various optical film devices or other optical element devices (such as sensor lenses or camera lenses), but it is not used to limit the scope of this invention.
第1圖揭示本創作第一較佳實施例之複合熱押及光固化之卷對卷加工裝置之方塊示意圖。請參照第圖所示,本創作第一較佳實施例 之複合熱押及光固化之卷對卷加工裝置主要包含一基材放捲單元〔releasing roller unit〕1、一主框架體〔main frame body〕2及一基材收捲單元〔collecting roller unit〕3。 FIG. 1 shows a block diagram of a roll-to-roll processing device for composite heat pressing and light curing of the first preferred embodiment of the present invention. Referring to FIG. 1, the roll-to-roll processing device for composite heat pressing and light curing of the first preferred embodiment of the present invention mainly comprises a substrate releasing roller unit 1, a main frame body 2 and a substrate collecting roller unit 3.
請再參照第1圖所示,舉例而言,該基材放捲單元1包含至少一第一馬達裝置〔motor device〕及至少一第一放捲輪組〔roller set〕,以便進行一可撓性基材放捲作業,而相對的該基材收捲單元3亦包含至少一第二馬達裝置及至少一第一收捲輪組,以便進行一可撓性基材收捲作業。 Please refer to FIG. 1 again. For example, the substrate unwinding unit 1 includes at least one first motor device and at least one first unwinding roller set to perform a flexible substrate unwinding operation, and the substrate winding unit 3 also includes at least one second motor device and at least one first winding roller set to perform a flexible substrate winding operation.
請再參照第1圖所示,舉例而言,本創作第一較佳實施例之複合熱押及光固化之卷對卷加工裝置另包含一熱押出加工單元〔hot-embossed processing unit〕21及一光固化加工單元〔light-cured processing unit〕22,且該熱押出加工單元21及光固化加工單元22組合形成一可撓性基材加工單元〔flexible substrate processing unit〕。 Please refer to FIG. 1 again. For example, the composite hot-embossing and light-curing roll-to-roll processing device of the first preferred embodiment of the present invention further includes a hot-embossed processing unit 21 and a light-cured processing unit 22, and the hot-embossed processing unit 21 and the light-cured processing unit 22 are combined to form a flexible substrate processing unit.
請再參照第1圖所示,舉例而言,該熱押出加工單元21及光固化加工單元22可選擇適當設置於該主框架體2之一預定位置〔例如:主框架體2之上半部、下半部、左側部、右側部、中間部或其它位置〕上。 Please refer to Figure 1 again. For example, the heat extrusion processing unit 21 and the light curing processing unit 22 can be appropriately arranged at a predetermined position of the main frame body 2 (for example: the upper half, lower half, left side, right side, middle part or other position of the main frame body 2).
請再參照第1圖所示,舉例而言,該光固化加工單元22主要包含一光固膠塗佈單元〔light-cured material coating unit〕221及一光固化成型單元〔light curing unit〕222,且該光固膠塗佈單元221及光固化成型單元222可選擇適當設置於該主框架體2之一預定位置〔例如:主框架體2之上半部、下半部、左側部、右側部、中間部或其它位置〕上。 Please refer to FIG. 1 again. For example, the light curing processing unit 22 mainly includes a light-cured material coating unit 221 and a light curing molding unit 222. The light-cured material coating unit 221 and the light curing molding unit 222 can be appropriately arranged at a predetermined position of the main frame 2 (for example, the upper half, lower half, left side, right side, middle or other position of the main frame 2).
第2圖揭示本創作第二較佳實施例之複合熱押及光固化之卷對卷加工裝置之側視示意圖。請參照第2圖所示,舉例而言,相對於第一實施例,本創作第二較佳實施例之該主框架體2配置一第一卷對卷端部〔first R2R distal end〕11、一第二卷對卷端部〔second R2R distal end〕12、一第一卷對卷側部〔first R2R side portion〕13及一第二卷對卷側部〔second R2R side portion〕14。 FIG. 2 is a schematic side view of a composite heat-pressing and light-curing roll-to-roll processing device of the second preferred embodiment of the present invention. Referring to FIG. 2, for example, relative to the first embodiment, the main frame body 2 of the second preferred embodiment of the present invention is configured with a first roll-to-roll end 〔first R2R distal end〕11, a second roll-to-roll end 〔second R2R distal end〕12, a first roll-to-roll side portion 〔first R2R side portion〕13 and a second roll-to-roll side portion 〔second R2R side portion〕14.
請再參照第2圖所示,舉例而言,該基材放捲單元1可選擇設置於該主框架體2之第一卷對卷端部11〔如第2圖之左側所示〕,而該基材收捲單元3可選擇設置於該主框架體2之第二卷對卷端部12〔如第2 圖之右側所示〕。 Please refer to FIG. 2 again. For example, the substrate unwinding unit 1 can be optionally arranged at the first roll-to-roll end 11 of the main frame body 2 (as shown on the left side of FIG. 2), and the substrate winding unit 3 can be optionally arranged at the second roll-to-roll end 12 of the main frame body 2 (as shown on the right side of FIG. 2).
請再參照第2圖所示,舉例而言,該熱押出加工單元21可選擇設置於該主框架體2之第一卷對卷側部13及第二卷對卷側部14之間〔如第2圖之中間所示〕,而該光固化加工單元22可選擇設置於該主框架體2之第一卷對卷側部13及第二卷對卷側部14之間〔如第2圖之中間所示〕。 Please refer to FIG. 2 again. For example, the heat extrusion processing unit 21 can be optionally arranged between the first roll-to-roll side 13 and the second roll-to-roll side 14 of the main frame body 2 (as shown in the middle of FIG. 2), and the light curing processing unit 22 can be optionally arranged between the first roll-to-roll side 13 and the second roll-to-roll side 14 of the main frame body 2 (as shown in the middle of FIG. 2).
請再參照第2圖所示,舉例而言,該光固膠塗佈單元221可選擇設置於該主框架體2之上方〔如第2圖之上半部所示〕或其它適當位置,且該光固化成型單元222可選擇設置於該主框架體2之下方〔如第2圖之下半部所示〕或其它適當位置。 Please refer to FIG. 2 again. For example, the photocuring adhesive coating unit 221 can be optionally set above the main frame body 2 (as shown in the upper half of FIG. 2) or other appropriate positions, and the photocuring molding unit 222 can be optionally set below the main frame body 2 (as shown in the lower half of FIG. 2) or other appropriate positions.
請再參照第2圖所示,舉例而言,該熱押出加工單元21包含至少一壓料輪〔pressing roller〕211及至少一加熱模具輪〔hot-embossing roller〕212,以便利用該壓料輪211及加熱模具輪〔例如:具微小結構之加熱模具輪或其它〕212對一可撓性基材9進行一熱押出加工作業,例如:熱押出微小結構作業。 Please refer to FIG. 2 again. For example, the hot-embossing unit 21 includes at least one pressing roller 211 and at least one hot-embossing roller 212, so as to utilize the pressing roller 211 and the hot-embossing roller 212 to perform a hot-embossing operation on a flexible substrate 9, such as hot-embossing a microstructure.
請再參照第2圖所示,舉例而言,該光固膠塗佈單元221包含至少一光固膠供應槽單元〔storage tank unit〕,而該光固膠供應槽單元可選擇用以提供一UV光固化材料或一可見光固化材料,且該光固化成型單元222包含一光固化照射燈單元〔light-projecting unit〕,且該光固化照射燈單元具有一UV光照射燈單元、一可見光照射燈單元或兩者,以便可選擇性固化處理該UV光固化材料或可見光固化材料。 Please refer to FIG. 2 again. For example, the photocurable adhesive coating unit 221 includes at least one photocurable adhesive supply tank unit [storage tank unit], and the photocurable adhesive supply tank unit can be used to selectively provide a UV light-curable material or a visible light-curable material, and the photocurable molding unit 222 includes a light-curable lamp unit [light-projecting unit], and the light-curable lamp unit has a UV light-projecting lamp unit, a visible light-projecting lamp unit or both, so as to selectively cure the UV light-curable material or the visible light-curable material.
請再參照第2圖所示,舉例而言,依各種不同需求,將該熱押出加工單元21及光固化加工單元22可選擇適當整合形成一可撓性基材加工單元〔未標示〕,即單一機構加工單元,以便提升其整體機構之緊密性〔compactability〕。 Please refer to Figure 2 again. For example, according to various requirements, the heat extrusion processing unit 21 and the light curing processing unit 22 can be appropriately integrated to form a flexible substrate processing unit [not shown], that is, a single mechanism processing unit, so as to improve the compactness of the overall mechanism.
請再參照第2圖所示,舉例而言,依各種不同需求,本創作另一較佳實施例之該主框架體2之第一卷對卷側部13及第二卷對卷側部14之間可選擇適當設置一黏塵輪組4,且該黏塵輪組4包含至少一上黏塵輪〔未標示〕及至少一下黏塵輪〔未標示〕。 Please refer to Figure 2 again. For example, according to various different needs, a dust-sticking wheel set 4 can be appropriately set between the first roll-to-roll side 13 and the second roll-to-roll side 14 of the main frame body 2 of another preferred embodiment of the invention, and the dust-sticking wheel set 4 includes at least one upper dust-sticking wheel (not marked) and at least one lower dust-sticking wheel (not marked).
請再參照第2圖所示,舉例而言,依各種不同需求,本創作另一較佳實施例之該主框架體2之第一卷對卷側部13及第二卷對卷側部14之間另可選擇適當設置一脫料輪40,以便於該熱押出加工單元21及光固化加工單元22之一側進行一引導作業及一脫料作業。 Please refer to FIG. 2 again. For example, according to various different needs, a stripping wheel 40 can be appropriately arranged between the first roll-to-roll side 13 and the second roll-to-roll side 14 of the main frame body 2 of another preferred embodiment of the invention, so as to facilitate a guiding operation and a stripping operation on one side of the heat extrusion processing unit 21 and the light curing processing unit 22.
請再參照第1及2圖所示,舉例而言,利用該基材放捲單元1及基材收捲單元3將該可撓性基材9可選擇往一預定方向〔例如:順向或逆向〕進行一卷對卷輸送作業,並利用該熱押出加工單元21及光固化加工單元22可選擇對該可撓性基材9適當進行一熱押出加工作業、一光固化加工作業或兩者。 Please refer to Figures 1 and 2 again. For example, the substrate unwinding unit 1 and the substrate winding unit 3 can be used to selectively transport the flexible substrate 9 in a predetermined direction (e.g., forward or reverse) and the thermal extrusion processing unit 21 and the light curing processing unit 22 can be used to selectively perform a thermal extrusion processing operation, a light curing processing operation, or both on the flexible substrate 9.
第3圖揭示本創作第三較佳實施例之複合熱押及光固化之卷對卷加工裝置之剖視示意圖,其對應於第2圖之複合熱押及光固化之卷對卷加工裝置。請參照第3圖所示,舉例而言,相對於第二實施例,本創作第三較佳實施例之複合熱押及光固化之卷對卷加工裝置可選擇將該熱押出加工單元21及光固化加工單元22適當分開設置〔例如:自左至右排列或其它方式〕。 FIG. 3 shows a cross-sectional schematic diagram of the composite heat extrusion and light curing roll-to-roll processing device of the third preferred embodiment of the present invention, which corresponds to the composite heat extrusion and light curing roll-to-roll processing device of FIG. 2. Please refer to FIG. 3. For example, relative to the second embodiment, the composite heat extrusion and light curing roll-to-roll processing device of the third preferred embodiment of the present invention can choose to appropriately separate the heat extrusion processing unit 21 and the light curing processing unit 22 (for example, arranged from left to right or in other ways).
請再參照第3圖所示,舉例而言,依各種不同需求,將該熱押出加工單元21之壓料輪211及加熱模具輪212適當設置於該主框架體2之第一卷對卷側部13〔如第3圖之左側所示〕,而該光固化加工單元22之光固膠塗佈單元221及光固化成型單元222適當設置於該主框架體2之第二卷對卷側部14〔如第3圖之右側所示〕。 Please refer to FIG. 3 again. For example, according to various requirements, the pressing wheel 211 and the heating mold wheel 212 of the hot extrusion processing unit 21 are appropriately arranged on the first roll-to-roll side 13 of the main frame body 2 (as shown on the left side of FIG. 3), and the photocuring glue coating unit 221 and the photocuring molding unit 222 of the photocuring processing unit 22 are appropriately arranged on the second roll-to-roll side 14 of the main frame body 2 (as shown on the right side of FIG. 3).
請再參照第3圖所示,舉例而言,依各種不同需求,利用該基材放捲單元1及基材收捲單元3將該可撓性基材9可選擇往一預定方向〔例如:順向或逆向〕進行一卷對卷輸送作業,並利用該熱押出加工單元21及光固化加工單元22可選擇對該可撓性基材9適當依序〔例如:順向或逆向〕進行一熱押出加工作業、一光固化加工作業或兩者。 Please refer to FIG. 3 again. For example, according to various requirements, the substrate unwinding unit 1 and the substrate winding unit 3 can be used to selectively transport the flexible substrate 9 in a predetermined direction (e.g., forward or reverse) and the thermal extrusion processing unit 21 and the light curing processing unit 22 can be used to selectively perform a thermal extrusion processing operation, a light curing processing operation, or both on the flexible substrate 9 in a proper order (e.g., forward or reverse).
第4圖揭示本創作第四較佳實施例之複合熱押及光固化之卷對卷加工裝置之側視示意圖,其對應於第2及3圖之複合熱押及光固化之卷對卷加工裝置。請參照第4圖所示,舉例而言,相對於第二及第三實施例,本創作第四較佳實施例之該主框架體2可選擇一金屬主框架體或具 有類似材質之主框架體。 FIG. 4 is a side view schematic diagram of the composite heat pressing and light curing roll-to-roll processing device of the fourth preferred embodiment of the present invention, which corresponds to the composite heat pressing and light curing roll-to-roll processing device of FIGS. 2 and 3. Please refer to FIG. 4. For example, relative to the second and third embodiments, the main frame body 2 of the fourth preferred embodiment of the present invention can select a metal main frame body or a main frame body with similar materials.
請再參照第4圖所示,舉例而言,該基材放捲單元1包含至少一第一馬達裝置10,而相對的該基材收捲單元3亦包含至少一第二馬達裝置30,以便進行一可撓性基材收捲作業。 Please refer to FIG. 4 again. For example, the substrate unwinding unit 1 includes at least one first motor device 10, and the corresponding substrate winding unit 3 also includes at least one second motor device 30, so as to perform a flexible substrate winding operation.
前述較佳實施例僅舉例說明本創作及其技術特徵,該實施例之技術仍可適當進行各種實質等效修飾及/或替換方式予以實施;因此,本創作之權利範圍須視後附申請專利範圍所界定之範圍為準。本案著作權限制使用於中華民國專利申請用途。 The above preferred embodiments are only examples to illustrate the present invention and its technical features. The technology of the embodiments can still be appropriately implemented in various substantially equivalent modifications and/or replacement methods; therefore, the scope of rights of the present invention shall be subject to the scope defined by the attached patent application scope. The copyright of this case is limited to the use of patent applications in the Republic of China.
1:基材放捲單元 1: Substrate unwinding unit
2:主框架體 2: Main frame
21:熱押出加工單元 21: Hot extrusion processing unit
22:光固化加工單元 22: Light curing processing unit
221:光固膠塗佈單元 221: Photocuring adhesive coating unit
222:光固化成型單元 222: Light-curing unit
3:基材收捲單元 3: Substrate winding unit
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113212167U TWM671651U (en) | 2024-11-07 | 2024-11-07 | Composite hot-embossed and light-cured roll-to-roll processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113212167U TWM671651U (en) | 2024-11-07 | 2024-11-07 | Composite hot-embossed and light-cured roll-to-roll processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM671651U true TWM671651U (en) | 2025-06-21 |
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ID=97225936
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113212167U TWM671651U (en) | 2024-11-07 | 2024-11-07 | Composite hot-embossed and light-cured roll-to-roll processing device |
Country Status (1)
| Country | Link |
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| TW (1) | TWM671651U (en) |
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2024
- 2024-11-07 TW TW113212167U patent/TWM671651U/en unknown
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