TWM655959U - Batch substrate atomic layer deposition apparatus - Google Patents
Batch substrate atomic layer deposition apparatus Download PDFInfo
- Publication number
- TWM655959U TWM655959U TW113200940U TW113200940U TWM655959U TW M655959 U TWM655959 U TW M655959U TW 113200940 U TW113200940 U TW 113200940U TW 113200940 U TW113200940 U TW 113200940U TW M655959 U TWM655959 U TW M655959U
- Authority
- TW
- Taiwan
- Prior art keywords
- vacuum chamber
- side wall
- atomic layer
- layer deposition
- reaction space
- Prior art date
Links
Images
Abstract
一種批量化基板原子層沉積裝置,包含一真空腔體、一軸封裝置以及一旋轉驅動總成。真空腔體包含一前側壁、一後側壁以及一週面;前側壁與後側壁互相平行設置,週面連接前側壁與後側壁的邊緣,以形成一反應空間。週面的內側設置有交錯配置的多個凹部與多個凸部,多個凹部與多個凸部圍繞著一旋轉軸向呈放射狀排列,各凹部的底部為一平面,且旋轉軸向通過前側壁與後側壁。軸封裝置的一端沿著旋轉軸向連接於後側壁。旋轉驅動總成連接於軸封裝置的另一端,以透過軸封裝置連接真空腔體,並帶動真空腔體沿旋轉軸向轉動。A batch substrate atomic layer deposition device includes a vacuum chamber, a shaft sealing device and a rotary drive assembly. The vacuum chamber includes a front side wall, a rear side wall and a peripheral surface; the front side wall and the rear side wall are arranged parallel to each other, and the peripheral surface connects the edges of the front side wall and the rear side wall to form a reaction space. The inner side of the peripheral surface is provided with a plurality of staggered recesses and a plurality of protrusions, and the plurality of recesses and the plurality of protrusions are arranged radially around a rotation axis, and the bottom of each recess is a plane, and the rotation axis passes through the front side wall and the rear side wall. One end of the shaft sealing device is connected to the rear side wall along the rotation axis. The rotary drive assembly is connected to the other end of the shaft seal device to connect to the vacuum chamber through the shaft seal device and drive the vacuum chamber to rotate along the rotary axis.
Description
新型有關於一種批量化基板原子層沉積裝置,用於容置多個待加工基板,以批量化地對多個待加工基板的表面進行原子層沉積作業。 The new device is related to a batch substrate atomic layer deposition device, which is used to accommodate multiple substrates to be processed and perform atomic layer deposition operations on the surfaces of multiple substrates to be processed in batches.
奈米顆粒(nanoparticle)一般被定義為在至少一個維度上小於100奈米的顆粒,奈米顆粒與宏觀物質在物理及化學上的特性截然不同。一般而言,宏觀物質的物理特性與本身的尺寸無關,但奈米顆粒則非如此,奈米顆粒在生物醫學、光學和電子等領域都具有潛在的應用。 Nanoparticles are generally defined as particles smaller than 100 nanometers in at least one dimension. Nanoparticles have completely different physical and chemical properties from macroscopic matter. Generally speaking, the physical properties of macroscopic matter are unrelated to their size, but this is not the case for nanoparticles. Nanoparticles have potential applications in biomedicine, optics, and electronics.
量子點(Quantum Dot)是半導體的奈米顆粒,目前研究的半導體材料為II-VI材料,如ZnS、CdS、CdSe等,其中又以CdSe最受到矚目。量子點的尺寸通常在2至50奈米之間,量子點被紫外線照射後,量子點中的電子會吸收能量,並從價帶躍遷到傳導帶。被激發的電子從傳導帶回到價帶時,會通過發光釋放出能量。 Quantum dots are semiconductor nanoparticles. The semiconductor materials currently being studied are II-VI materials, such as ZnS, CdS, CdSe, etc., among which CdSe is the most popular. The size of quantum dots is usually between 2 and 50 nanometers. When quantum dots are irradiated with ultraviolet light, the electrons in the quantum dots absorb energy and jump from the valence band to the conduction band. When the excited electrons return from the conduction band to the valence band, they release energy through luminescence.
量子點的能隙與尺寸大小相關,量子點的尺寸越大能隙越小,經照射後會發出波長較長的光,量子點的尺寸越小則能隙越大,經照射後會發出波長較短的光。例如5到6奈米的量子點會發出橘光或紅光,而2到3奈米的量子點則會發出藍光或綠光,當然光色取決於量子點的材料組成。 The energy gap of quantum dots is related to their size. The larger the size of the quantum dots, the smaller the energy gap. After irradiation, they will emit light with a longer wavelength. The smaller the size of the quantum dots, the larger the energy gap. After irradiation, they will emit light with a shorter wavelength. For example, quantum dots of 5 to 6 nanometers will emit orange or red light, while quantum dots of 2 to 3 nanometers will emit blue or green light. Of course, the color of the light depends on the material composition of the quantum dots.
應用量子點的發光二極體(LED)產生的光可接近連續光譜,同時具有高演色性,並有利於提高發光二極體的發光品質。此外亦可透過改變量子點的尺寸調整發射光的波長,使得量子點成為新一代發光裝置及顯示器的發展重點。 The light generated by light-emitting diodes (LEDs) using quantum dots can approach a continuous spectrum, have high color rendering, and help improve the light-emitting quality of the LED. In addition, the wavelength of the emitted light can be adjusted by changing the size of the quantum dots, making quantum dots the focus of the development of a new generation of light-emitting devices and displays.
量子點雖然具有上述的優點及特性,但在製造的過程中容易產生團聚現象。此外量子點具有較高的表面活性,並容易與空氣及水氣發生反應,進而縮短量子點的壽命。 Although quantum dots have the above advantages and characteristics, they are prone to agglomeration during the manufacturing process. In addition, quantum dots have high surface activity and are prone to react with air and water vapor, thereby shortening the life of quantum dots.
具體來說,將量子點製作成為發光二極體的密封膠的過程中,可能會產生團聚效應,而降低了量子點的光學性能。此外,量子點在製作成發光二極體的密封膠後,外界的氧或水氣仍可能會穿過密封膠而接觸量子點的表面,導致量子點氧化,並縮短量子點及發光二極體的效能或使用壽命。此外量子點的表面缺陷及懸空鍵(dangling bonds)亦可能造成非輻射復合(nonradiative recombination)。 Specifically, during the process of making quantum dots into the sealant of LEDs, agglomeration may occur, which reduces the optical performance of quantum dots. In addition, after the quantum dots are made into the sealant of LEDs, external oxygen or water vapor may still pass through the sealant and contact the surface of the quantum dots, causing the quantum dots to oxidize and shorten the performance or service life of the quantum dots and LEDs. In addition, surface defects and dangling bonds of quantum dots may also cause nonradiative recombination.
目前業界會透過原子層沉積(atomic layer deposition,ALD)在量子點的表面形成一層奈米厚度的薄膜,或者是在量子點的表面形成多層薄膜,以形成量子井結構。 Currently, the industry uses atomic layer deposition (ALD) to form a nanometer-thick film on the surface of quantum dots, or to form multiple layers of films on the surface of quantum dots to form a quantum well structure.
原子層沉積可以在基板上形成均勻厚度的薄膜,並可有效控制薄膜的厚度,理論上亦適用於三維的量子點。量子點靜置在承載盤時,相鄰的量子點之間會存在接觸點,使得原子層沉積的前驅物氣體無法接觸這些接觸點,並導致無法在所有的奈米顆粒的表面皆形成厚度均勻的薄膜。 Atomic layer deposition can form a film of uniform thickness on a substrate and can effectively control the thickness of the film. In theory, it is also applicable to three-dimensional quantum dots. When quantum dots are placed on a carrier plate, there will be contact points between adjacent quantum dots, making it impossible for the precursor gas of atomic layer deposition to contact these contact points, and resulting in the inability to form a film of uniform thickness on the surface of all nanoparticles.
鑑於上述技術問題,本新型提出一種批量化基板原子層沉積裝置,用以於奈米顆粒的表面皆形成厚度均勻的薄膜。 In view of the above technical problems, this novel invention proposes a batch substrate atomic layer deposition device to form a thin film with uniform thickness on the surface of nanoparticles.
本新型提出一種批量化基板原子層沉積裝置,包含一真空腔體、一軸封裝置以及一旋轉驅動總成。真空腔體包含一前側壁、一後側壁以及一週面;前側壁與後側壁互相平行設置,週面連接前側壁與後側壁的邊緣,以形成一反應空間。週面的內側設置有交錯配置的多個凹部與多個凸部,多個凹部與多個凸部圍繞著一旋轉軸向呈放射狀排列,各凹部的底部為一平面,且旋轉軸向通過前側壁與後側壁。軸封裝置的一端沿著旋轉軸向連接於後側壁。旋轉驅動總成連接於軸封裝置的另一端,以透過軸封裝置連接真空腔體,並帶動真空腔體沿旋轉軸向轉動。 The present invention proposes a batch substrate atomic layer deposition device, which includes a vacuum chamber, a shaft sealing device and a rotary drive assembly. The vacuum chamber includes a front side wall, a rear side wall and a peripheral surface; the front side wall and the rear side wall are arranged parallel to each other, and the peripheral surface connects the edges of the front side wall and the rear side wall to form a reaction space. The inner side of the peripheral surface is provided with a plurality of recesses and a plurality of protrusions arranged in a staggered manner, and the plurality of recesses and the plurality of protrusions are arranged radially around a rotation axis, and the bottom of each recess is a plane, and the rotation axis passes through the front side wall and the rear side wall. One end of the shaft sealing device is connected to the rear side wall along the rotation axis. The rotary drive assembly is connected to the other end of the shaft seal device to connect to the vacuum chamber through the shaft seal device and drive the vacuum chamber to rotate along the rotary axis.
在至少一實施例中,批量化基板原子層沉積裝置更包含一基座,基座具有一設置面,且旋轉驅動總成設置於設置面上。 In at least one embodiment, the batch substrate atomic layer deposition device further includes a base having a setting surface, and the rotary drive assembly is disposed on the setting surface.
在至少一實施例中,批量化基板原子層沉積裝置更包含多個氣體管路,延伸於軸封裝置中,而流體連接於真空腔體,且多個氣體管路是固定而不隨著真空腔體轉動。 In at least one embodiment, the batch substrate atomic layer deposition device further includes a plurality of gas pipelines extending in the shaft sealing device, and the fluid is connected to the vacuum chamber, and the plurality of gas pipelines are fixed and do not rotate with the vacuum chamber.
在至少一實施例中,軸封裝置包含一外套軸管以及一中心軸。外套軸管透過一軸承架可轉動地架設於設置面,且該外套軸管具有一第一端、一第二端以及一容置空間;旋轉驅動總成連接於外套軸管的第一端,並且外套軸管的第二端連接於真空腔體的後側壁,使旋轉驅動總成驅動外套軸管轉動,並帶動真空腔體轉動。中心軸具有一管狀空間,多個氣體管路延伸於管狀空間。中心軸穿置於容置空間中,並且外套軸管及中心軸同軸設置於旋轉軸向上;中心軸為固定設置,中心軸不隨外套軸管轉動。 In at least one embodiment, the shaft sealing device includes an outer sleeve and a center shaft. The outer sleeve is rotatably mounted on a mounting surface through a bearing frame, and the outer sleeve has a first end, a second end, and a receiving space; the rotary drive assembly is connected to the first end of the outer sleeve, and the second end of the outer sleeve is connected to the rear wall of the vacuum chamber, so that the rotary drive assembly drives the outer sleeve to rotate and drives the vacuum chamber to rotate. The center shaft has a tubular space, and a plurality of gas pipelines extend in the tubular space. The center shaft is inserted into the receiving space, and the outer sleeve and the center shaft are coaxially arranged in the direction of the rotation axis; the center shaft is fixedly arranged, and the center shaft does not rotate with the outer sleeve.
在至少一實施例中,後側壁設置一穿孔,中心軸由外套軸管的第二端突出,插入穿孔而與真空腔體之間形成旋轉密封,並且中心軸與外套軸管之間設置一或多個軸封件。 In at least one embodiment, a through hole is provided on the rear side wall, the central shaft protrudes from the second end of the outer sleeve, is inserted into the through hole and forms a rotary seal with the vacuum chamber, and one or more shaft seals are provided between the central shaft and the outer sleeve.
在至少一實施例中,多個氣體管路包含一抽氣管路、一反應氣體管路以及一吹氣管路。抽氣管路流體連接於反應空間,用於將反應空間內的氣體抽除。反應氣體管路流體連接於反應空間,用於輸送包含反應物的反應氣體至反應空間。吹氣管路流體連接於反應空間,並用於輸送不參與反應的惰性氣體作為吹掃氣至反應空間中。 In at least one embodiment, the plurality of gas pipelines include an exhaust pipeline, a reaction gas pipeline, and a blowing pipeline. The exhaust pipeline fluid is connected to the reaction space and is used to extract the gas in the reaction space. The reaction gas pipeline fluid is connected to the reaction space and is used to transport the reaction gas containing the reactants to the reaction space. The blowing pipeline fluid is connected to the reaction space and is used to transport the inert gas that does not participate in the reaction as a purge gas to the reaction space.
在至少一實施例中,中心軸連接反應空間的一端設置一過濾單元;抽氣管路經由過濾單元流體連接反應空間,並經由過濾單元抽出反應空間內的氣體。 In at least one embodiment, a filter unit is disposed at one end of the central axis connected to the reaction space; the exhaust pipeline is connected to the reaction space through the filter unit fluid, and the gas in the reaction space is extracted through the filter unit.
在至少一實施例中,真空腔體更包含一環繞壁,設置於後側壁位於反應空間的一側,並且環繞穿孔。 In at least one embodiment, the vacuum chamber further includes a surrounding wall, which is disposed on the rear wall at one side of the reaction space and surrounds the through hole.
在至少一實施例中,批量化基板原子層沉積裝置更包含一加熱器以及一溫度感測單元。加熱器設置在管狀空間,用於對管狀空間加熱。溫度感測單元設置在中心軸的管狀空間,用於量測加熱器或管狀空間的溫度,以調整加熱器的功率。 In at least one embodiment, the batch substrate atomic layer deposition device further includes a heater and a temperature sensing unit. The heater is disposed in the tubular space for heating the tubular space. The temperature sensing unit is disposed in the tubular space of the central axis for measuring the temperature of the heater or the tubular space to adjust the power of the heater.
在至少一實施例中,批量化基板原子層沉積裝置更包含一加熱裝置,環繞於週面的外側設置,用以加熱真空腔體及反應空間。 In at least one embodiment, the batch substrate atomic layer deposition device further includes a heating device, which is arranged around the outer side of the periphery to heat the vacuum chamber and the reaction space.
透過本新型的批量化基板原子層沉積裝置,可以同時對多個待加工基板進行批量化原子層薄膜沉積。用於構成薄膜一部分的粉末可以有效地被翻攪,散佈於反應空間中,以於待加工基板的表面形成厚度均勻的薄膜。 Through the new batch substrate atomic layer deposition device, batch atomic layer film deposition can be performed on multiple substrates to be processed at the same time. The powder used to form a part of the film can be effectively stirred and spread in the reaction space to form a film of uniform thickness on the surface of the substrate to be processed.
100:批量化基板原子層沉積裝置 100: Batch substrate atomic layer deposition equipment
110:基座 110: Base
112:設置面 112: Setting surface
114:軸承架 114: Bearing frame
120:旋轉驅動總成 120: Rotary drive assembly
122:馬達 122: Motor
124:傳動元件 124: Transmission components
130:軸封裝置 130: Shaft sealing device
132:外套軸管 132: Outer sleeve tube
132a:第一端 132a: First end
132b:第二端 132b: Second end
132c:容置空間 132c: Storage space
134:中心軸 134:Center axis
134a:管狀空間 134a: Tubular space
134b:過濾單元 134b: Filter unit
140:真空腔體 140: Vacuum chamber
140a:反應空間 140a: Reaction space
140b:腔本體 140b: Cavity body
140c:蓋板 140c: Cover plate
142:前側壁 142: Anterior wall
144:後側壁 144: posterior wall
144a:穿孔 144a: Perforation
146:週面 146: Peripheral
147:凹部 147: Concave part
148:凸部 148: convex part
149:環繞壁 149:Surrounding wall
150:氣體管路 150: Gas pipeline
152:抽氣管路 152: Exhaust pipeline
154:反應氣體管路 154: Reaction gas pipeline
156:吹氣管路 156: Air blowing pipeline
158:溫度感測單元 158: Temperature sensing unit
159:加熱器 159: Heater
160:軸封件 160: Shaft seal
180:加熱裝置 180: Heating device
182:連接架 182:Connection frame
P:粉末 P: Powder
C:待加工基板 C: Substrate to be processed
圖1是本新型實施例的批量化基板原子層沉積裝置的立體圖。 Figure 1 is a three-dimensional diagram of a batch substrate atomic layer deposition device of the present novel embodiment.
圖2是本新型實施例的批量化基板原子層沉積裝置的剖面示意圖。 Figure 2 is a schematic cross-sectional view of a batch substrate atomic layer deposition device of the present novel embodiment.
圖3是本新型實施例中,軸封裝置的剖面示意圖。 Figure 3 is a cross-sectional schematic diagram of the shaft seal device in this novel embodiment.
圖4是本新型實施例中,真空腔體的立體圖。 Figure 4 is a three-dimensional diagram of the vacuum chamber in this novel embodiment.
圖5是本新型實施例中,真空腔體的剖面示意圖。 Figure 5 is a schematic cross-sectional view of the vacuum chamber in this novel embodiment.
圖6是本新型實施例中,真空腔體的另一剖面示意圖。 Figure 6 is another cross-sectional schematic diagram of the vacuum chamber in this novel embodiment.
圖7是本新型另一實施例的批量化基板原子層沉積裝置的立體圖。 Figure 7 is a three-dimensional diagram of a batch substrate atomic layer deposition device of another embodiment of the present invention.
圖8是本新型另一實施例的批量化基板原子層沉積裝置的剖面示意圖。 Figure 8 is a cross-sectional schematic diagram of a batch substrate atomic layer deposition device of another embodiment of the present invention.
請參閱圖1、圖2、圖3及圖4所示,為本新型實施例所提出的一種批量化基板原子層沉積裝置100。如圖1以及圖2所示,批量化基板原子層沉積裝置100包含一基座110、一旋轉驅動總成120、一軸封裝置130、一真空腔體140以及多個氣體管路150。旋轉驅動總成120透過軸封裝置130連接真空腔體140,並帶動真空腔體140沿一旋轉軸向轉動。多個氣體管路150延伸於軸封裝置130中,而流體連接(fluidly connected to)於真空腔體140的內部,且多個氣體管路150是固定而不隨著真空腔體140轉動。
Please refer to FIG. 1, FIG. 2, FIG. 3 and FIG. 4, which are a batch substrate atomic
如圖1、圖2與圖4所示,真空腔體140包含一前側壁142、一後側壁144以及一週面146。前側壁142與後側壁144互相平行設置。週面146連接前側壁142與後側壁144的邊緣,以形成一反應空間140a,用以容置粉末P。軸封裝置130連接於後側壁144,一旋轉軸向通過前側壁142與後側壁144,並且週面146是環繞該旋轉軸向。
As shown in Figures 1, 2 and 4, the
如圖5與圖6所示,週面146的內側設置有交錯配置的多個凹部147與多個凸部148,並且各凹部147的底部為一平面。多個凹部147與多個凸部148圍繞著旋轉軸向呈放射狀排列。多個凹部147分別用於供一個待加工基板C被放置於其上,以批量化的同時對多個待加工基板C進行原子層沉積。
As shown in FIG. 5 and FIG. 6 , a plurality of
如圖1以及圖2所示,基座110具有一設置面112,用於供各元件設置於其上。基座110可以是獨立的板件,可拆卸地安裝於一工作平台。基座110也可以是工作平台的一部分。
As shown in FIG. 1 and FIG. 2 , the
如圖2以及圖3所示,軸封裝置130的一端沿著旋轉軸向連接於真空腔體140的後側壁144,而旋轉驅動總成120連接於軸封裝置130的另一端。具體而言,軸封裝置130包含一外套軸管132以及一中心軸134。外套軸管132透過一軸承架114可轉動地架設於基座110的設置面112上,而旋轉驅動總成120設置於設置面112。外套軸管132具有一第一端132a、一第二端132b以及一容置空間132c。具體而言,外套軸管132是空心柱狀體,旋轉驅動總成120直接或間接地連接外套軸管132的第一端132a,並且外套軸管132的第二端132b連接於真空腔體140的後側壁144,使旋轉驅動總成120透過軸封裝置130連接真空腔體140。旋轉驅動總成120用於驅動外套軸管132轉動,並帶動真空腔體140沿該旋轉軸向轉動。
As shown in FIG. 2 and FIG. 3 , one end of the
就具體組成而言,真空腔體140包含一腔本體140b以及一蓋板140c。腔本體140b具有後側壁144以及週面146。週面146延伸於後側壁144的邊緣,而形成一開口。蓋板140c用於結合於開口,以作為前側壁142,而在腔本體140b以及蓋板140c之間形成反應空間140a。
In terms of specific composition, the
前述的粉末P可以是量子點(Quantum Dot),例如ZnS、CdS、CdSe等II-VI半導體材料,而形成在量子點上的薄膜可以是三氧化二鋁(Al2O3),上述的材料僅為本新型的實施例。 The aforementioned powder P can be a quantum dot, such as II-VI semiconductor materials such as ZnS, CdS, and CdSe, and the thin film formed on the quantum dot can be aluminum oxide (Al2O3). The above materials are only examples of the present invention.
如圖2以及圖3所示,中心軸134具有一管狀空間134a,多個氣體管路150延伸於管狀空間134a中。中心軸134穿置於外套軸管132的容置空間132c中,並且外套軸管132及中心軸134同軸設置於旋轉軸向上。中心軸134為固定設置,旋轉驅動總成120並未連接中心軸134,並且外套軸管132及中心軸134之間並沒有固定的結合,因此中心軸134不隨外套軸管132轉動,例如中心軸134直接地或間接地固定於基座110,並且外套軸管132可轉動地套設於中心軸134。不轉動的中心軸134有利於維持多個氣體管路150的穩定。
As shown in FIG. 2 and FIG. 3 , the
如圖1與圖2所示,外套軸管132的第二端132b垂直地連接於後側壁144,使旋轉驅動總成120透過外套軸管132帶動真空腔體140沿旋轉軸向轉動。
As shown in FIG. 1 and FIG. 2 , the
如圖2所示,後側壁144設置一穿孔144a。中心軸134由外套軸管132的第二端132b突出,插入穿孔144a而與真空腔體140之間形成旋轉密封。具體而言,中心軸134與外套軸管132之間設置一或多個軸封件160,軸封件160可為機械軸封或磁流體軸封,用以加強反應空間140a的氣密,避免中心軸134與穿孔144a之間的間隙影響反應空間140a的氣密。
As shown in FIG. 2 , a through
如圖1以及圖2所示,具體而言,旋轉驅動總成120具有一馬達122以及一傳動元件124。馬達122固定於基座110的設置面112上,並透過傳動元件124連接於軸封裝置130的外套軸管132。在一實施例中,傳動元件124包含連接於馬達122的主動齒輪以及設置於外套軸管132的從動齒輪。主動齒輪咬合於從動齒輪,從而使馬達122透過傳動元件124驅動外套軸管132,而帶動真空腔體140轉動。傳動元件124不排除其他組成,例如皮帶與結合於馬達122/外套軸管132的皮帶輪的組合。不排除省略傳動元件124,直接以馬達122連接外套軸管132。旋轉驅動總成120帶動外套軸管132轉動,而使得真空腔體140以同一方向持續轉動,例如順時針或逆時針方向持續轉動。
As shown in FIG. 1 and FIG. 2 , specifically, the
如圖2與圖3所示,多個氣體管路150穿置於中心軸134的管狀空間134a,而連接至反應空間140a。多個氣體管路150包含一抽氣管路152、一反應氣體管路154以及一吹氣管路156,流體連接於於真空腔體140的反應空間140a。
As shown in FIG. 2 and FIG. 3 , a plurality of
如圖2與圖3所示,抽氣管路152用於連接於外部的一抽氣泵,並且流體連接於真空腔體140的反應空間140a,以利用抽氣泵對反應空間140a抽氣,將反應空間140a內的氣體抽除,以進行後續的原子層沉積製程。
As shown in FIG. 2 and FIG. 3 , the
如圖2與圖3所示,反應氣體管路154流體連接於真空腔體140的反應空間140a,用於輸送包含反應物(起始物/前驅物)的反應氣體至反應空間140a,使得反應物(起始物/前驅物)吸附於粉末P的表面。反應氣體可包含作為載體的惰性氣體(例如氮氣)及惰性氣體吹送的起始物/前驅物;或,反應氣體本身的主要成份即為反應物(起始物/前驅物)。在實際應用時,反應氣體管路154會持續輸送反應氣體至反應空間140a內,並且抽氣泵持續透過抽氣管路152
抽氣,以去除反應空間140a內未反應的前驅物氣體。反應氣體管路154的數量可以是多個,分別輸送包含不同反應物的反應氣體。
As shown in FIG. 2 and FIG. 3 , the
如圖2與圖3所示,吹氣管路156流體連接於真空腔體140的反應空間140a,並用於輸送不參與反應的惰性氣體作為吹掃氣(purge gas),例如氮氣,至反應空間140a中。吹掃氣在反應空間140a中製造粉末P流場,吹動反應空間140a內的粉末P,配合旋轉驅動總成120驅動真空腔體140轉動,將可有效且均勻的翻攪反應空間140a內的粉末P,以在各個粉末P的表面沉積厚度均勻的薄膜。此外可增大反應氣體管路154輸送至反應空間140a的氣體的流量,並透過氣體吹動反應空間140a內的粉末P,使得粉末P受到氣體的帶動,而擴散到反應空間140a的各個區域。此外,也可以省略吹氣管路156,直接加大反應氣體管路154輸送的反應氣體流量,以反應氣體製造粉末P流場。
As shown in FIG. 2 and FIG. 3 , the blowing
此外,批量化基板原子層沉積裝置100更包含一溫度感測單元158以及一加熱器159。溫度感測單元158可為一熱電偶,設置在中心軸134的管狀空間134a。加熱器159也設置在管狀空間134a,用於對管狀空間134a加熱,以調整多個氣體管路150中的氣體溫度。溫度感測單元158用於量測加熱器159或管狀空間134a的溫度,以得知加熱器159的工作狀態,從而調整加熱器159的功率。
In addition, the batch substrate atomic
如圖5所示,待加工基板C可以是LED基板或晶片,待加工基板C可被放置於凹部147的平面上。透過驅動裝置以及軸封裝置130帶動真空腔體140轉動,反應物(前驅物/起始物)可沉積並附著於待加工基板C的表面形成薄膜。同時,粉末P受到重力影響持續下落,而落在被移動到下方的待加工基板C上,反應物可以有效地吸附粉末P,形成具有粉末P粒子的薄膜。
As shown in FIG. 5 , the substrate C to be processed can be an LED substrate or a wafer, and the substrate C to be processed can be placed on the plane of the
此外,在真空腔體140轉動的過程中,持續沿著圓週方向移動的凸部148也可以翻攪粉末P,並揚起反應空間140a內的粉末P,使得粉末P可以更充分地散佈而不會堆積在週面146上的特定位置。
In addition, during the rotation of the
如圖2所示,在本新型一實施例中,中心軸134連接反應空間140a的一端可設置一過濾單元134b,其中抽氣管路152經由過濾單元134b流體連接反應空間140a,並經由過濾單元134b抽出反應空間140a內的氣體。過濾單元134b主要用以過濾反應空間140a內的粉末P,以避免粉末P在抽氣的過程中進入抽氣管路152內,而造成粉末P的損耗。
As shown in FIG. 2 , in an embodiment of the present invention, a
為了避免受到凸部148翻攪的粉末P大量堆積至過濾單元134b,而堵塞過濾單元134b,真空腔體140更包含一環繞壁149,設置於後側壁144位於反應空間140a的一側,並且環繞穿孔144a。環繞壁149由穿孔144a的徑向遮擋穿孔144a,從而避免被攪拌的粉末P直接落在穿孔144a區域而堵塞過濾單元134b。
In order to prevent the powder P stirred by the
再參閱圖7與圖8所示,為了維持反應空間140a內的溫度,批量化基板原子層沉積裝置100更包含一加熱裝置180,設置於真空腔體140的週面146的外側。具體而言,加熱裝置180為環狀,環繞於週面146的外側設置。加熱裝置180本體可為金屬,其內部埋設加熱線圈或是加熱棒。加熱裝置180用以加熱真空腔體140及反應空間140a。在本新型一實施例中,加熱裝置180可透過連接架182連接基座110,而旋轉驅動總成120則透過軸封裝置130驅動真空腔體140相對於加熱裝置180轉動。
Referring to FIG. 7 and FIG. 8 , in order to maintain the temperature in the
透過本新型的批量化基板原子層沉積裝置100,可以同時對多個待加工基板C進行批量化原子層薄膜沉積。用於構成薄膜一部分的粉末P可以有
效地被翻攪,散佈於反應空間140a中,以於待加工基板C的表面形成厚度均勻的薄膜。
Through the new batch substrate atomic
140:真空腔體 140: Vacuum chamber
140b:腔本體 140b: Cavity body
140c:蓋板 140c: Cover plate
142:前側壁 142: Anterior wall
144:後側壁 144: posterior wall
146:週面 146: Peripheral
147:凹部 147: Concave part
148:凸部 148: convex part
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113200940U TWM655959U (en) | 2024-01-25 | 2024-01-25 | Batch substrate atomic layer deposition apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113200940U TWM655959U (en) | 2024-01-25 | 2024-01-25 | Batch substrate atomic layer deposition apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM655959U true TWM655959U (en) | 2024-05-21 |
Family
ID=92075296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113200940U TWM655959U (en) | 2024-01-25 | 2024-01-25 | Batch substrate atomic layer deposition apparatus |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM655959U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI879404B (en) * | 2024-01-25 | 2025-04-01 | 天虹科技股份有限公司 | Batch type panel atomic layer deposition apparatus |
-
2024
- 2024-01-25 TW TW113200940U patent/TWM655959U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI879404B (en) * | 2024-01-25 | 2025-04-01 | 天虹科技股份有限公司 | Batch type panel atomic layer deposition apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11739423B2 (en) | Atomic layer deposition apparatus for coating on fine powders | |
| US20220162750A1 (en) | Powder atomic layer deposition apparatus with special cover lid | |
| US12031208B2 (en) | Atomic layer deposition apparatus for powders | |
| US12006571B2 (en) | Atomic layer deposition apparatus for coating on fine powders | |
| US11952662B2 (en) | Powder atomic layer deposition equipment with quick release function | |
| US11987883B2 (en) | Powder atomic layer deposition apparatus for blowing powders | |
| US11767591B2 (en) | Detachable atomic layer deposition apparatus for powders | |
| TWM655959U (en) | Batch substrate atomic layer deposition apparatus | |
| TWI879404B (en) | Batch type panel atomic layer deposition apparatus | |
| CN221822322U (en) | Batch substrate atomic layer deposition device | |
| CN112663025B (en) | Atomic layer deposition device for powder | |
| TWM610395U (en) | Powder atomic layer deposition device for preventing powder sticking | |
| US20250305136A1 (en) | Batch type panel atomic layer deposition apparatus | |
| CN120366740A (en) | Batch substrate atomic layer deposition device | |
| CN214736075U (en) | Powder atomic layer deposition device for preventing powder from being sticky | |
| TWI775543B (en) | Powder atomic layer deposition equipment with quick release function | |
| TWI771124B (en) | Atomic layer deposition equipment with down-blowing pipeline | |
| TWM614453U (en) | Detachable powder atomic layer deposition device | |
| CN112695295A (en) | Powder atomic layer deposition device with special cover plate design | |
| CN214400706U (en) | Perspective powder atomic layer deposition device | |
| TWI777522B (en) | Powder atomic layer deposition device for preventing powders from sticking to inner wall | |
| CN114752919B (en) | Powder atomic layer deposition device for preventing powder from sticking | |
| TWM622809U (en) | Powder atomic layer deposition machine with downward blowing line | |
| TWI773543B (en) | Powder atomic layer deposition machine for reducing powder adhesion | |
| TWI766535B (en) | Automated apparatus for detachable powder atomic layer deposition device |