TWI912328B - Curable resin compositions, cured films, laminates, methods for manufacturing cured films, semiconductor devices, and thermosetting resins. - Google Patents
Curable resin compositions, cured films, laminates, methods for manufacturing cured films, semiconductor devices, and thermosetting resins.Info
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Abstract
包含具有聚合性基和異醯亞胺結構之熱硬化性樹脂及感放射線聚合起始劑之硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體元件以及具有特定結構之熱硬化性樹脂。The invention comprises a thermosetting resin having a polymerizable group and an isoimidin structure and a curing resin composition having a radiosensitive polymerization initiator, a curing film formed by curing the aforementioned curing resin composition, a laminate comprising the aforementioned curing film, a method for manufacturing the aforementioned curing film, a semiconductor device comprising the aforementioned curing film or the aforementioned laminate, and a thermosetting resin having a specific structure.
Description
本發明係有關一種硬化性樹脂組成物、硬化膜、積層體、硬化膜的製造方法、半導體元件及熱硬化性樹脂。This invention relates to a curable resin composition, a curable film, a laminate, a method for manufacturing a curable film, a semiconductor device, and a thermosetting resin.
自先前,進行如下步驟:將包含熱硬化性樹脂之硬化性樹脂組成物例如藉由塗佈等而適用於基材上以形成感光膜,之後,依據需要進行曝光、顯影、加熱等,從而將硬化物(例如,硬化膜)形成於基材上。 該種硬化性樹脂組成物能夠藉由公知的塗佈方法等而適用,因此可以說製造上的適應性優異,例如所適用之硬化性樹脂組成物在適用時的形狀、大小、適用位置等設計的自由度高等。從該種製造上的適應性優異之觀點考慮,越來越期待上述硬化性樹脂組成物在產業上的應用開發。Previously, the following steps were performed: a curable resin composition containing a thermosetting resin was applied to a substrate, for example, by coating, to form a photosensitive film. Then, exposure, development, and heating were performed as needed to form a cured material (e.g., a cured film) on the substrate. This type of curable resin composition can be applied using known coating methods, thus offering excellent manufacturing adaptability. For example, it allows for a high degree of freedom in designing the shape, size, and application location of the curable resin composition. Considering this excellent manufacturing adaptability, there is increasing anticipation for the industrial application development of the aforementioned curable resin composition.
例如,聚醯亞胺等樹脂以包含作為熱硬化性樹脂之聚醯亞胺前驅物之硬化性樹脂組成物的形態進行使用。 上述聚醯亞胺前驅物例如藉由加熱而環化,並在硬化物中成為聚醯亞胺。 其中,例如,聚醯亞胺的耐熱性及絕緣性等優異,因此適用於各種用途。作為上述用途並無特別限定,但是若舉出實際安裝用半導體元件為例,則可以舉出作為絕緣膜或密封材料的材料或保護膜的利用。又,亦可以用作撓性基板的基底膜或覆蓋膜等。For example, resins such as polyimide are used in the form of curable resin compositions containing a polyimide precursor as a thermosetting resin. The aforementioned polyimide precursor is, for example, cyclized by heating, and becomes polyimide in the cured material. Polyimide, for example, possesses excellent heat resistance and insulation properties, and is therefore suitable for various applications. While there are no particular limitations on these applications, its use as an insulating film, sealing material, or protective film can be cited as an example of its practical application in mounting semiconductor devices. Furthermore, it can also be used as a base film or cover film for flexible substrates.
例如,在專利文獻1中,記載有一種感放射線性組成物,其特徵為,包括:(一)使(a)選自均苯四甲酸二酐及3,3’,4,4’-聯苯四羧酸二酐中的至少一種芳香族四羧酸二酐與(b)二胺基二苯基碸、二胺基二苯醚及對苯二胺這三種的芳香族二胺的莫耳比為10~90:10~90:0~35之芳香族二胺混合物進行反應而獲得之聚異醯亞胺100重量份、(二)式RZH中所示之單體〔式中,R為具有能夠加成聚合的乙烯性不飽和基之有機基,Z為-O-、-S-或-NR1 -(其中,R1 表示氫或碳數1至4的烷基。)。〕10~500重量份、(三)感放射線聚合起始劑或感放射線敏化劑0~20重量份及(四)二疊氮化合物0.1~50重量份。 例如,在專利文獻2中,記載有一種聚醯亞胺樹脂組成物,其含有聚醯亞胺,該聚醯亞胺樹脂組成物的特徵為,含有在25℃下相對於二氯甲烷(100質量%)或1,3-二氧戊環(100質量%)之溶解度在0.01~10質量%的範圍內且具有芳香族部位之聚醯亞胺和具有NICS值在-15.0~-7.0的範圍內之部分結構且分子量在250~10000的範圍內之化合物A。For example, Patent Document 1 describes a radiosensitive composition characterized by comprising: (i) 100 parts by weight of a polyisoimide obtained by reacting at least one of the aromatic tetracarboxylic acid dianhydrides selected from pyromellitic dianhydrides and 3,3',4,4'-biphenyltetracarboxylic acid dianhydrides with (b) a mixture of three aromatic diamines, namely diaminodiphenyl ether, diaminodiphenyl ether, and p-phenylenediamine, in a molar ratio of 10-90:10-90:0-35; and (ii) a monomer shown in Formula RZH [where R is an organic group having an ethylene unsaturated group capable of addition polymerization, and Z is -O-, -S-, or -NR1- (where R1 represents hydrogen or an alkyl group having 1 to 4 carbon atoms). (iii) 10-500 parts by weight, (iv) 0-20 parts by weight of a radiosensitive polymerization initiator or radiosensitive sensitizer, and (v) 0.1-50 parts by weight of a diazide compound. For example, Patent 2 describes a polyimide resin composition containing polyimide, characterized in that it contains a polyimide having a solubility of 0.01-10% by weight relative to dichloromethane (100% by weight) or 1,3-dioxolane (100% by weight) at 25°C and having an aromatic portion, and a compound A having a partial structure with a NICS value in the range of -15.0 to -7.0 and a molecular weight in the range of 250 to 10000.
[專利文獻1]日本特開平08-048733號公報 [專利文獻2]日本特開2018-053156號公報[Patent Document 1] Japanese Patent Application Publication No. Hei 08-048733 [Patent Document 2] Japanese Patent Application Publication No. 2018-053156
從在元件中所包含之各種材料的耐熱性等觀點考慮,需要在低溫下進行包含熱硬化性樹脂之硬化性樹脂組成物的硬化。 在由包含熱硬化性樹脂之硬化性樹脂組成物獲得之硬化膜中,要求提高在低溫下進行硬化時的硬化膜的機械強度。Considering the heat resistance of the various materials contained in the component, it is necessary to cure the curing resin composition containing thermosetting resin at low temperatures. In the cured film obtained from the curing resin composition containing thermosetting resin, it is required to improve the mechanical strength of the cured film when cured at low temperatures.
本發明的目的為,提供一種即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜之硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體元件。 又,本發明的目的為,提供一種新的熱硬化性樹脂。The purpose of this invention is to provide a curable resin composition that yields a curable film with excellent mechanical strength even when cured at low temperatures, a curable film formed by curing the aforementioned curable resin composition, a laminate containing the aforementioned curable film, a method for manufacturing the aforementioned curable film, and a semiconductor device containing the aforementioned curable film or the aforementioned laminate. Furthermore, the purpose of this invention is to provide a novel thermosetting resin.
將本發明的代表性實施態樣的例子示於以下。 <1>一種硬化性樹脂組成物,其係包含具有聚合性基和異醯亞胺結構之熱硬化性樹脂以及感放射線聚合起始劑。 <2>如<1>所述之硬化性樹脂組成物,其中,上述熱硬化性樹脂為聚醯亞胺前驅物。 <3>如<1>或<2>所述之硬化性樹脂組成物,其中,上述熱硬化性樹脂包含聚醯胺酸結構或聚醯胺酸酯結構。 <4>如<1>至<3>之任一項所述之硬化性樹脂組成物,其中,上述熱硬化性樹脂中所包含之異醯亞胺結構的含量為0.001~0.3mmol/g。 <5>如<1>至<4>之任一項所述之硬化性樹脂組成物,其中,上述熱硬化性樹脂具有下述式(2)所表示之重複單元或式(3)所表示之重複單元; 【化學式1】 式(2)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價的有機基,R115 表示4價的有機基,R113 及R114 分別獨立地表示氫原子或1價的有機基; 式(3)中,R117 表示3價的有機基,R111 表示2價的有機基,A2 表示氧原子或-NH-,R113 表示氫原子或1價的有機基。 <6>如<5>所述之硬化性樹脂組成物,其中,上述式(2)中之R113 及R114 中的至少一者包含聚合性基。 <7>如<5>或<6>所述之硬化性樹脂組成物,其中,上述式(2)中之R113 及R114 中的至少一者包含自由基聚合性基。 <8>如<1>至<7>之任一項所述之硬化性樹脂組成物,其係用於形成再配線層用層間絕緣膜。 <9>一種硬化膜,其係將<1>至<8>之任一項所述之硬化性樹脂組成物硬化而成。 <10>一種積層體,其係包含2層以上的<9>所述之硬化膜,並且在上述硬化膜中的至少任一硬化膜之間包含金屬層。 <11>一種硬化膜的製造方法,其係包括將<1>至<8>之任一項所述之硬化性樹脂組成物適用於基材上以形成膜之膜形成步驟。 <12>如<11>所述之硬化膜的製造方法,其係還包括在80~450℃下對上述膜進行加熱之加熱步驟。 <13>如<11>或<12>所述之硬化膜的製造方法,其係還包括對上述膜進行曝光之曝光步驟及對上述膜進行顯影之顯影步驟。 <14>一種半導體元件,其係包含<9>所述之硬化膜或<10>所述之積層體。 <15>一種熱硬化性樹脂,其係包含選自包括下述式(4)所表示之重複單元及式(5)所表示之重複單元之群組中的至少一種重複單元以及選自包括下述式(2-1)~式(2-3)中的任一個所表示之重複單元之群組中的至少一種重複單元; 【化學式2】 式(4)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價的有機基,R115 表示4價的有機基,R113 及R114 分別獨立地表示氫原子或1價的有機基,R113 及R114 中的至少一者包含下述式(III)所表示之基團; 式(5)中,R117 表示3價的有機基,R111 表示包含聚合性基之2價的有機基,A2 表示氧原子或-NH-,R113 表示氫原子或1價的有機基。 【化學式3】 式(2-1)~式(2-3)中,A1 表示氧原子或-NH-,R111 表示2價的有機基,R115 表示4價的有機基,R114 表示氫原子或1價的有機基,R117 表示3價的有機基; 【化學式4】 式(III)中,R200 表示氫原子或甲基,R201 表示烴基或由烴基與選自包括-O-、-CO-、-S-、-SO2 -或-NRN -之群組中的至少一個結構的鍵結所表示之基團,*表示與其他結構的鍵結部位,RN 表示氫原子或烴基。 [發明效果]Examples of representative embodiments of the present invention are shown below. <1> A curable resin composition comprising a thermosetting resin having a polymerizable group and an isoimidine structure, and a radiosensitive polymerization initiator. <2> A curable resin composition as described in <1>, wherein the thermosetting resin is a polyimide precursor. <3> A curable resin composition as described in <1> or <2>, wherein the thermosetting resin comprises a polyamide structure or a polyamide ester structure. <4> A curable resin composition as described in any one of <1> to <3>, wherein the content of the isoimidine structure contained in the thermosetting resin is 0.001 to 0.3 mmol/g. <5> A heat-curing resin composition as described in any one of <1> to <4>, wherein the aforementioned heat-curing resin has a repeating unit represented by formula (2) or formula (3); [Chemical Formula 1] In formula (2), A1 and A2 independently represent oxygen atoms or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 independently represent hydrogen atoms or monovalent organic groups; In formula (3), R117 represents a trivalent organic group, R111 represents a divalent organic group, A2 represents an oxygen atom or -NH-, and R113 represents a hydrogen atom or monovalent organic group. <6> The curable resin composition as described in <5>, wherein at least one of R113 and R114 in the above formula (2) contains a polymerizable group. <7> A curable resin composition as described in <5> or <6>, wherein at least one of R 113 and R 114 in formula (2) above comprises a free radical polymerizable group. <8> A curable resin composition as described in any one of <1> to <7>, used to form an interlayer insulating film for a rewiring layer. <9> A curable film formed by curing any one of the curable resin compositions described in <1> to <8>. <10> A laminate comprising two or more curable films as described in <9>, and comprising a metal layer between at least one of the curable films. <11> A method for manufacturing a curing film, comprising a film forming step of adapting the curable resin composition described in any one of <1> to <8> onto a substrate to form a film. <12> The method for manufacturing a curing film as described in <11> further comprises a heating step of heating the film at a temperature of 80 to 450°C. <13> The method for manufacturing a curing film as described in <11> or <12> further comprises an exposure step of exposing the film and a developing step of developing the film. <14> A semiconductor device comprising the curing film described in <9> or the laminate described in <10>. <15> A thermosetting resin comprising at least one repeating unit selected from a group consisting of repeating units represented by formula (4) and formula (5) below, and at least one repeating unit selected from a group consisting of repeating units represented by any one of formulas (2-1) to (2-3) below; [Chemical Formula 2] In formula (4), A1 and A2 independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, R113 and R114 independently represent a hydrogen atom or a monovalent organic group, and at least one of R113 and R114 contains the group represented by formula (III) below; In formula (5), R117 represents a trivalent organic group, R111 represents a divalent organic group containing a polymerizable group, A2 represents an oxygen atom or -NH-, and R113 represents a hydrogen atom or a monovalent organic group. [Chemical Formula 3] In formulas (2-1) to (2-3), A1 represents an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, R114 represents a hydrogen atom or a monovalent organic group, and R117 represents a trivalent organic group; [Chemical Formula 4] In formula (III), R 200 represents a hydrogen atom or a methyl group, R 201 represents an hydrocarbon group or a group represented by a bond between a hydrocarbon and at least one structure selected from the group consisting of -O-, -CO-, -S-, -SO₂- , or -NRN- , * indicates a bond site with other structures, and RN represents a hydrogen atom or a hydrocarbon group. [Invention Effects]
依據本發明,提供一種即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜之硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體元件。 又,依據本發明,提供一種新的熱硬化性樹脂。According to the present invention, a curable resin composition that yields a curable film with excellent mechanical strength even when cured at low temperatures is provided; a curable film formed by curing the aforementioned curable resin composition; a laminate containing the aforementioned curable film; a method for manufacturing the aforementioned curable film; and a semiconductor device containing the aforementioned curable film or the aforementioned laminate. Furthermore, according to the present invention, a novel thermosetting resin is provided.
以下,對本發明的主要實施形態進行說明。然而,本發明並不限於所明示之實施形態。 在本說明書中,用“~”記號表示之數值範圍表示將記載於“~”的前後之數值分別作為下限值及上限值包括之範圍。 在本說明書中,“步驟”這一用語不僅表示獨立之步驟,只要能夠實現該步驟所預期之作用,則亦表示包括無法與其他步驟明確區分之步驟。 關於本說明書中之基團(原子團)的標記,未標註經取代及未經取代的標記同時包括不具有取代基的基團(原子團)和具有取代基之基團(原子團)。例如,“烷基”不僅包括不具有取代基的烷基(未經取代的烷基),而且還包括具有取代基之烷基(取代烷基)。 在本說明書中,除非另有說明,則“曝光”不僅包括利用光之曝光,而且還包括利用電子束、離子束等粒子束之曝光。又,作為用於曝光之光,可以舉出水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等光化射線或放射線。 在本說明書中,“(甲基)丙烯酸酯”表示“丙烯酸酯”及“甲基丙烯酸酯”這兩者或其中任一者,“(甲基)丙烯酸”表示“丙烯酸”及“甲基丙烯酸”這兩者或其中任一者,“(甲基)丙烯醯基”表示“丙烯醯基”及“甲基丙烯醯基”這兩者或其中任一者。 在本說明書中,結構式中的Me表示甲基,Et表示乙基,Bu表示丁基,Ph表示苯基。 在本說明書中,總固體成分是指組成物的所有成分中除了溶劑以外之成分的總質量。又,在本說明書中,固體成分濃度為除了溶劑以外之其他成分相對於組成物的總質量之質量百分率。 在本說明書中,除非另有說明,則重量平均分子量(Mw)及數量平均分子量(Mn)按照凝膠滲透層析法(GPC測定)被定義為聚苯乙烯換算值。在本說明書中,關於重量平均分子量(Mw)及數量平均分子量(Mn),例如能夠藉由使用HLC-8220GPC(TOSOH CORPORATION製),並使用保護管柱HZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000、TSKgel Super HZ2000(TOSOH CORPORATION製)作為管住來求出。除非另有說明,則該等分子量為使用THF(四氫呋喃)作為洗滌液進行測定者。又,除非另有說明,則GPC測定中之檢測為使用UV線(紫外線)的波長254nm檢測器者。 在本說明書中,關於構成積層體之各層的位置關係,記載為“上”或“下”時,只要在所關注之複數層中成為基準之層的上側或下側存在其他層即可。亦即,亦可以在成為基準之層與上述其他層之間進一步夾有第3層或第3要素,並且成為基準之層與上述其他層無需接觸。又,除非另有說明,則將對於基材逐漸堆疊層之方向稱為“上”,或者,在具有感光膜之情況下,將從基材朝向感光膜之方向稱為“上”,將其相反方向稱為“下”。再者,該種上下方向的設定係為了便於說明本說明書,在實際態樣中,本說明書中之“上”方向亦可以與鉛垂朝上不同。 在本說明書中,除非另有說明,則作為組成物中所包含之各成分,組成物亦可以包含與該成分對應之兩種以上的化合物。又,除非另有說明,則組成物中之各成分的含量表示與該成分對應之所有化合物的合計含量。 在本說明書中,除非另有說明,則溫度為23℃,氣壓為101,325Pa(1氣壓),相對濕度為50%RH。 在本說明書中,較佳態樣的組合為更佳態樣。The main embodiments of the present invention are described below. However, the present invention is not limited to the embodiments shown. In this specification, the numerical range indicated by the symbol “~” represents the range including the lower and upper limits of the numerical values recorded before and after the “~”, respectively. In this specification, the term “step” not only refers to an independent step, but also includes steps that cannot be clearly distinguished from other steps, as long as the expected effect of the step can be achieved. Regarding the marking of group (atomic group) in this specification, the markings without substitution and without substitution include both unsubstituent group (atomic group) and substituent group (atomic group). For example, "alkyl" includes not only unsubstituted alkyl groups (unsubstituted alkyl groups) but also substituted alkyl groups (substituted alkyl groups). In this specification, unless otherwise stated, "exposure" includes not only exposure using light but also exposure using particle beams such as electron beams and ion beams. Furthermore, examples of light used for exposure include brightline spectra from mercury lamps, far-ultraviolet light (represented by excimer lasers), extreme ultraviolet light (EUV light), X-rays, electron beams, and other photochemical rays or radiation. In this specification, "(meth)acrylate" means either or both "acrylate" and "methacrylate," "(meth)acrylic acid" means either or both "acrylic acid" and "methacrylic acid," and "(meth)acrylyl" means either or both "acrylyl" and "methacrylyl." In this specification, Me represents methyl, Et represents ethyl, Bu represents butyl, and Ph represents phenyl in the structural formula. In this specification, total solids content refers to the total mass of all components of the composition, excluding the solvent. Furthermore, in this specification, solids concentration is the mass percentage of components other than the solvent relative to the total mass of the composition. In this specification, unless otherwise stated, weight average molecular weight (Mw) and number average molecular weight (Mn) are defined as polystyrene equivalents according to gel osmosis chromatography (GPC). In this instruction manual, the weight-average molecular weight (Mw) and number-average molecular weight (Mn) can be determined, for example, using an HLC-8220 GPC (manufactured by TOSOH CORPORATION) with protective columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (manufactured by TOSOH CORPORATION) as the holding column. Unless otherwise specified, these molecular weights are determined using THF (tetrahydrofuran) as the washing solution. Furthermore, unless otherwise specified, the detection in GPC measurements uses a UV (ultraviolet) detector with a wavelength of 254 nm. In this specification, when referring to the positional relationship of the layers constituting the laminate as "upper" or "lower," it is sufficient that there are other layers above or below the reference layer among the plurality of layers in question. That is, a third layer or third element may be sandwiched between the reference layer and the other layers mentioned above, and the reference layer does not need to be in contact with the other layers. Furthermore, unless otherwise stated, the direction in which the layers are gradually stacked on the substrate is referred to as "upper," or, in the case of a photosensitive film, the direction from the substrate toward the photosensitive film is referred to as "upper," and the opposite direction is referred to as "lower." Furthermore, this up-down orientation is for ease of explanation of this instruction manual. In actual samples, the "up" direction in this instruction manual may differ from the plumb line pointing upwards. In this instruction manual, unless otherwise stated, each component in the composition may contain two or more compounds corresponding to that component. Also, unless otherwise stated, the content of each component in the composition represents the total content of all compounds corresponding to that component. In this instruction manual, unless otherwise stated, the temperature is 23°C, the pressure is 101,325 Pa (1 atmosphere), and the relative humidity is 50%RH. In this instruction manual, the preferred sample combination is considered a better sample.
(硬化性樹脂組成物) 本發明的硬化性樹脂組成物包含具有聚合性基和異醯亞胺結構之熱硬化性樹脂以及感放射線聚合起始劑。(Cureable Resin Composition) The cureable resin composition of the present invention comprises a thermosetting resin having a polymerizable group and an isoimidin structure, and a radiation-sensitive polymerization initiator.
本發明的硬化性樹脂組成物用於形成供於曝光及顯影之感光膜為較佳,用於形成供於曝光及使用了包含有機溶劑之顯影液之顯影之膜為較佳。 又,本發明的硬化性樹脂組成物用於形成供於負型顯影之感光膜為較佳。 在本發明中,負型顯影是指在曝光及顯影中,藉由顯影而去除非曝光部之顯影,正型顯影是指藉由顯影而去除曝光部之顯影。 作為上述曝光的方法、上述顯影液及上述顯影的方法,例如使用在後述硬化膜的製造方法的說明中之曝光步驟中所說明之曝光方法、在顯影步驟中所說明之顯影液及顯影方法。The curable resin composition of this invention is preferably used to form a photosensitive film for exposure and development, and preferably to form a developing film for exposure and development using a developing solution containing an organic solvent. Furthermore, the curable resin composition of this invention is preferably used to form a photosensitive film for negative development. In this invention, negative development refers to the development of non-exposed areas by means of development during exposure and development, while positive development refers to the development of exposed areas by means of development. As for the above-described exposure method, the above-described developing solution, and the above-described developing method, for example, the exposure method described in the exposure step of the explanation of the method for manufacturing the curable film described later, and the developing solution and developing method described in the developing step are used.
本發明的硬化性樹脂組成物即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 可以獲得上述效果之機制雖尚不明確,但是推測為如下。The curable resin composition of this invention can achieve a cured film with excellent mechanical strength even when cured at low temperatures. The mechanism by which the above effect is obtained is not yet clear, but it is speculated to be as follows.
在本發明中所使用之熱硬化性樹脂具有異醯亞胺結構。 本發明人等發現了如下:藉由使用該種熱硬化性樹脂,即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 可以獲得上述效果之原因雖尚不明確,但是推測這是因為,藉由異醯亞胺結構的鹼性來促進熱硬化性樹脂的硬化。 例如,推測為如下:在熱硬化性樹脂為包含聚醯胺酸結構或聚醯胺酸酯結構之樹脂之情況下,在相對低溫(例如,180℃)的條件下,藉由異醯亞胺結構的鹼性而促進醯胺酸結構或醯胺酸酯結構的醯亞胺化,因此即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 又,推測為如下:異醯亞胺結構本身亦在相對低溫(例如,175℃)下向機械強度高的醯亞胺結構轉移,因此即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 進而,本發明中所使用之熱硬化性樹脂具有聚合性基,並且本發明的硬化性樹脂組成物包含感放射線聚合起始劑。 因此,推測為如下:在曝光時或加熱時進行聚合,即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 又,在預先對先前使用的包含具有聚合性基之熱硬化性樹脂及感放射線聚合起始劑之硬化性樹脂組成物進行曝光和顯影之後進行熱硬化之情況下,在藉由曝光而樹脂彼此之間進行聚合或在樹脂與其他聚合性化合物之間進行聚合之狀態下進行熱硬化。 在進行該種聚合之狀態下,由於熱硬化性樹脂的移動、結構的變化受到限制等,有時難以進行熱硬化。 依據本發明,推測為如下:由於基於上述異醯亞胺結構之熱硬化的促進、異醯亞胺結構本身向醯亞胺結構的轉移等原因,在進行該種聚合之狀態下,即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 其中,在專利文獻1及專利文獻2中,沒有記載包含具有聚合性基和異醯亞胺結構之熱硬化性樹脂以及感放射線聚合起始劑之硬化性樹脂組成物。The thermosetting resin used in this invention has an isoimidin structure. The inventors have discovered that by using this thermosetting resin, a cured film with excellent mechanical strength can be obtained even when curing at low temperatures. While the reason for this effect is not yet clear, it is presumed that the alkalinity of the isoimidin structure promotes the curing of the thermosetting resin. For example, it is hypothesized that when the thermosetting resin is a resin containing a polyamide structure or a polyamide ester structure, under relatively low temperature conditions (e.g., 180°C), the alkalinity of the isoimidide structure promotes the amide formation of the polyamide or polyamide ester structure. Therefore, even when curing is performed at low temperatures, a cured film with excellent mechanical strength can be obtained. Furthermore, it is hypothesized that the isoimidide structure itself also transitions to a amide structure with high mechanical strength at relatively low temperatures (e.g., 175°C). Therefore, even when curing is performed at low temperatures, a cured film with excellent mechanical strength can be obtained. Furthermore, the thermosetting resin used in this invention has polymerizable groups, and the curing resin composition of this invention contains a radiosensitive polymerization initiator. Therefore, it is hypothesized that polymerization occurs during exposure or heating, and a cured film with excellent mechanical strength can be obtained even when curing is performed at low temperatures. Furthermore, in the case of prior exposure and development of a previously used curing resin composition containing a thermosetting resin with polymerizable groups and a radiosensitive polymerization initiator, thermosetting occurs while the resins polymerize with each other or with other polymerizable compounds through exposure. In this polymerization state, thermosetting is sometimes difficult due to restrictions on the movement and structural changes of the thermosetting resin. Based on this invention, it is hypothesized that, due to the promotion of thermosetting based on the aforementioned isoimidine structure and the transfer of the isoimidine structure to the imidine structure, a cured film with excellent mechanical strength can be obtained even when curing is carried out at low temperatures during this polymerization process. However, neither Patent 1 nor Patent 2 describes a thermosetting resin composition containing a polymerizable group and an isoimidine structure, nor a curing resin composition containing a radiation-sensitive polymerization initiator.
以下,對本發明的硬化性樹脂組成物中所包含之成分進行詳細說明。The following is a detailed description of the components contained in the curing resin composition of the present invention.
<特定樹脂> 本發明的硬化性樹脂組成物包含具有聚合性基和異醯亞胺結構之熱硬化性樹脂(以下,亦稱為“特定樹脂”。)。<Specific Resin> The curing resin composition of the present invention comprises a thermosetting resin (hereinafter also referred to as "specific resin") having a polymeric group and an isoimidin structure.
〔聚合性基〕 作為特定樹脂中所包含之聚合性基,能夠藉由熱、自由基等的作用而進行聚合反應的基團為較佳,可以舉出自由基聚合性基、環氧基、氧雜環丁基、羥甲基、烷氧基甲基、烷氧基甲矽烷基、苯并噁唑基、嵌段異氰酸酯基等。 在該等之中,作為聚合性基,自由基聚合性基或環氧基為較佳,自由基聚合性基為更佳。 作為自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 作為具有乙烯性不飽和鍵之基團,乙烯基、(甲基)烯丙基、乙烯基苯基、(甲基)丙烯醯氧基、(甲基)丙烯醯胺基等為較佳,(甲基)丙烯醯氧基為更佳。 1g的特定樹脂中所包含之聚合性基的莫耳量為0.5~4.0mmol/g為較佳,1.0~3.0mmol/g為更佳。 特定樹脂可以僅包含一種聚合性基,亦可以包含兩種以上。在包含兩種以上之情況下,其合計量在上述範圍內為較佳。[Polymerizable Group] As a polymerizable group contained in a particular resin, a group capable of undergoing a polymerization reaction by heat, free radicals, etc., is preferred. Examples include free radical polymerizable groups, epoxy groups, oxocyclobutyl groups, hydroxymethyl groups, alkoxymethyl groups, alkoxysilyl groups, benzoxazolyl groups, block isocyanate groups, etc. Among these, free radical polymerizable groups or epoxy groups are preferred as polymerizable groups, with free radical polymerizable groups being more preferred. As a free radical polymerizable group, a group having an ethylene-unsaturated bond is preferred. As a group having an ethylene-unsaturated bond, vinyl, (meth)allyl, vinylphenyl, (meth)acryloxy, (meth)acrylamine, etc., are preferred, with (meth)acryloxy being more preferred. The molar amount of polymeric groups contained in 1g of a specific resin is preferably 0.5–4.0 mmol/g, and more preferably 1.0–3.0 mmol/g. A specific resin may contain only one type of polymeric group, or it may contain two or more types. When it contains two or more types, the total amount within the above range is preferred.
〔異醯亞胺結構〕 作為特定樹脂中所包含之異醯亞胺結構,環狀異醯亞胺結構為較佳。 環狀異醯亞胺結構是指包含異醯亞胺結構之環結構,包含異醯亞胺結構之5員環結構為較佳。 又,特定樹脂可以在側鏈上具有異醯亞胺結構,但是在主鏈上具有異醯亞胺結構為較佳。 在本說明書中,樹脂的主鏈是指在分子中相對最長的分子鏈。[Isoimimine Structure] Cyclic isoimimine structures are preferred as isoimimine structures contained in a particular resin. A cyclic isoimimine structure refers to a ring structure containing an isoimimine structure, and a 5-membered ring structure containing an isoimimine structure is preferred. Furthermore, a particular resin may have isoimimine structures on its side chains, but it is preferable to have isoimimine structures on its main chain. In this specification, the main chain of the resin refers to the relatively longest molecular chain in the molecule.
又,作為異醯亞胺結構,下述式(1-1)所表示之結構為更佳。 【化學式5】 式(1-1)中,*表示與其他結構的鍵結部位,Cy表示環結構,Cy中所包含之環員可以具有與其他結構的鍵結部位。作為Cy所表示之環結構,5員環為較佳。又,Cy所表示之環結構中所包含之除了式(1-1)中所記載之N、O、C(=O)以外的環員為碳原子為較佳。 Cy所表示之環結構可以為飽和環結構,亦可以為不飽和環結構。 在異醯亞胺結構為式(1-1)所表示之結構之情況下,*為與特定樹脂的主鏈的鍵結部位,並且Cy所表示之環結構中所包含之環員中的至少一個包含與主鏈的鍵結部位為較佳。Furthermore, the structure represented by formula (1-1) below is preferred as an isoimidin structure. [Chemical Formula 5] In equation (1-1), * denotes a bonding site with other structures, and Cy denotes a ring structure. The ring members contained in Cy can have bonding sites with other structures. As for the ring structure represented by Cy, a 5-membered ring is preferred. Furthermore, it is preferred that the ring members contained in the ring structure represented by Cy, other than N, O, and C (=O) recorded in equation (1-1), are carbon atoms. The ring structure represented by Cy can be a saturated ring structure or an unsaturated ring structure. In the case where the isoimidide structure is as represented by formula (1-1), * is the bonding site with the main chain of a specific resin, and it is preferable that at least one of the ring members contained in the ring structure represented by Cy contains a bonding site with the main chain.
又,特定樹脂包含下述式(1-2)所表示之結構作為包含異醯亞胺結構之結構為較佳。 【化學式6】 式(1―2)中,Cy-2表示環結構,n表示1以上的整數,*分別獨立地表示與其他結構的鍵結部位。 Cy-2可以為飽和環結構,亦可以為不飽和環結構,但是芳香族環結構為較佳。又,Cy-2可以為烴環結構,亦可以為雜環結構,但是烴環結構為更佳。作為上述雜環結構中之雜原子,可以舉出氮原子、氧原子、硫原子等。 又,Cy-2可以為單環結構,亦可以為縮合環結構、交聯環結構、螺環結構等多環結構,但是單環結構為較佳。 再者,Cy-2為單環結構是指,由作為單環結構之Cy-2和包含式(1-2)中所記載之醯亞胺結構之環結構形成縮合環結構。 上述單環結構或上述多環結構中所包含之各環結構為5員環或6員環結構為較佳。 n表示1以上的整數,1~6的整數為較佳,1或2為更佳,1為特佳。Furthermore, it is preferable that a particular resin contains the structure represented by the following formula (1-2) as a structure comprising an isoimidin structure. [Chemical Formula 6] In equations (1-2), Cy-2 represents a ring structure, n represents an integer greater than 1, and * represents the bonding sites with other structures independently. Cy-2 can be a saturated ring structure or an unsaturated ring structure, but an aromatic ring structure is preferred. Furthermore, Cy-2 can be a hydrocarbon ring structure or a heterocyclic structure, but a hydrocarbon ring structure is preferred. Examples of heteroatoms in the aforementioned heterocyclic structures include nitrogen atoms, oxygen atoms, and sulfur atoms. Moreover, Cy-2 can be a monocyclic structure or a multicyclic structure such as a condensed ring structure, a cross-linked ring structure, or a spirocyclic structure, but a monocyclic structure is preferred. Furthermore, the Cy-2 monocyclic structure refers to a condensed ring structure formed by Cy-2 as a monocyclic structure and the ring structure containing the amide structure described in formula (1-2). It is preferred that each ring structure contained in the above monocyclic or polycyclic structure has 5 or 6 members. n represents an integer greater than or equal to 1, with integers from 1 to 6 being preferred, 1 or 2 being more preferred, and 1 being especially preferred.
又,特定樹脂包含下述式(1-3)所表示之結構作為包含異醯亞胺結構之結構為較佳。 【化學式7】 式(1-3)中,n表示1~4的整數,*分別獨立地表示與其他結構的鍵結部位。 式(1-3)中,n為1或2為較佳,1為更佳。Furthermore, it is preferable that a particular resin contains the structure represented by the following formulas (1-3) as a structure comprising an isoimidin structure. [Chemical Formula 7] In equation (1-3), n represents an integer from 1 to 4, and * represents the connection points with other structures independently. In equation (1-3), n of 1 or 2 is preferred, and 1 is even better.
特定樹脂中所包含之異醯亞胺結構的含量為0.001~0.3mmol/g為較佳,0.006~0.3mmol/g為更佳,0.024~0.3mmol/g為進一步較佳。 推測為如下:只要特定樹脂中所包含之異醯亞胺結構的含量為0.001mmol/g以上,則即使在低溫下進行硬化之情況下亦可以獲得機械強度優異之硬化膜。 又,推測為如下:只要特定樹脂中所包含之異醯亞胺結構的含量為0.3mmol/g以下,則由於在保管硬化性樹脂組成物時抑制特定樹脂硬化而硬化性樹脂組成物的保存穩定性優異,並且由於特定樹脂本身的溶解性變高而過濾性優異。 關於上述異醯亞胺結構的含量,能夠藉由核磁共振光譜法(NMR)、紅外光譜法(IR)、紫外可見吸收光譜法(UV-vis)等進行測定。 例如,能夠使用紅外光譜法,並依據1800cm-1 位置上的峰面積進行計算。The content of isoimidin structures in a specific resin is preferably 0.001–0.3 mmol/g, more preferably 0.006–0.3 mmol/g, and even more preferably 0.024–0.3 mmol/g. It is hypothesized that as long as the content of isoimidin structures in a specific resin is above 0.001 mmol/g, a cured film with excellent mechanical strength can be obtained even when cured at low temperatures. Furthermore, it is hypothesized that as long as the content of isoimidin structures in a specific resin is 0.3 mmol/g or less, the storage stability of the cured resin composition is excellent because it inhibits the curing of the specific resin when stored, and the filtration is excellent because the solubility of the specific resin itself is increased. The content of the aforementioned isoimidin structures can be determined by nuclear magnetic resonance spectroscopy (NMR), infrared spectroscopy (IR), and ultraviolet-visible absorption spectroscopy (UV-vis). For example, infrared spectroscopy can be used, and the content can be calculated based on the peak area at 1800 cm⁻¹ .
〔聚醯亞胺前驅物〕 特定樹脂只要為熱硬化性樹脂,則並無特別限定,但是聚醯亞胺前驅物為較佳。 作為聚醯亞胺前驅物,只要為藉由熱而形成醯亞胺環結構以成為聚醯亞胺之化合物即可,但是包含聚醯胺酸結構或聚醯胺酸酯結構為較佳,包含聚醯胺酸酯結構為更佳。[Polyimide Precursors] There are no particular limitations on the specific resin, as long as it is a thermosetting resin, but polyimide precursors are preferred. As a polyimide precursor, any compound that forms a polyimide ring structure through heating to become a polyimide is acceptable, but inclusion of polyamide or polyamide ester structures is preferred, with inclusion of polyamide ester structures being even more preferred.
〔式(2)所表示之重複單元〕 在該等之中,特定樹脂具有下述式(2)所表示之重複單元或後述式(3)所表示之重複單元為較佳,具有式(2)所表示之重複單元為更佳。 【化學式8】 式(2)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價的有機基,R115 表示4價的有機基,R113 及R114 分別獨立地表示氫原子或1價的有機基。[Repeating unit represented by formula (2)] Among these, it is preferable that a particular resin has a repeating unit represented by formula (2) or formula (3) described below, and it is even more preferable that it has a repeating unit represented by formula (2). [Chemical Formula 8] In formula (2), A1 and A2 represent oxygen atoms or -NH- respectively, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 represent hydrogen atoms or monovalent organic groups respectively.
式(2)中之A1 及A2 分別獨立地表示氧原子或-NH-,氧原子為較佳。 式(2)中之R111 表示2價的有機基。作為2價的有機基,可以例示包含直鏈或支鏈的脂肪族基、環狀脂肪族基及芳香族基之基團,包括碳數2~20的直鏈或支鏈的脂肪族基、碳數6~20的環狀脂肪族基、碳數6~20的芳香族基或該等組合之基團為較佳,包含碳數6~20的芳香族基之基團為更佳。作為本發明的特佳的實施形態,可以例示-Ar-L-Ar-所表示之基團。其中,Ar分別獨立地為芳香族基,L為包括可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2 -或-NHCO-或上述中的兩個以上的組合之基團。該等較佳範圍如上所述。In formula (2), A1 and A2 independently represent an oxygen atom or -NH-, with an oxygen atom being preferred. In formula (2), R111 represents a divalent organic group. Examples of divalent organic groups include aliphatic groups, cyclic aliphatic groups, and aromatic groups containing straight or branched chains, preferably aliphatic groups with 2 to 20 carbon atoms, cyclic aliphatic groups with 6 to 20 carbon atoms, aromatic groups with 6 to 20 carbon atoms, or combinations thereof, with groups containing aromatic groups with 6 to 20 carbon atoms being more preferred. As a particularly preferred embodiment of the present invention, the group represented by -Ar-L-Ar- can be used as an example. In this group, Ar is an aromatic group, and L is a group comprising an aliphatic hydrocarbon having 1 to 10 carbon atoms that can be substituted with fluorine atoms, -O-, -CO-, -S-, -SO₂- , or -NHCO-, or a combination of two or more of the above. These preferred ranges are as described above.
R111 衍生自二胺為較佳。作為聚醯亞胺前驅物的製造中所使用之二胺,可以舉出直鏈或支鏈的脂肪族、環狀脂肪族或芳香族二胺等。二胺可以僅使用一種,亦可以使用兩種以上。 具體而言,包含包括碳數2~20的直鏈或支鏈的脂肪族基、碳數6~20的環狀脂肪族基、碳數6~20的芳香族基或該等組合之基團之二胺為較佳,包含包括碳數6~20的芳香族基之基團之二胺為更佳。作為芳香族基的例子,可以舉出下述。R 111 is preferably derived from a diamine. Examples of diamines used in the manufacture of polyimide precursors include linear or branched aliphatic, cyclic aliphatic, or aromatic diamines. Only one type of diamine may be used, or two or more types may be used. Specifically, diamines comprising aliphatic groups (2-20 carbon atoms), cyclic aliphatic groups (6-20 carbon atoms), aromatic groups (6-20 carbon atoms), or combinations thereof are preferred, and diamines comprising aromatic groups (6-20 carbon atoms) are even more preferred. Examples of aromatic groups include the following.
【化學式9】 式中,A為選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-C(=O)-、-S-、-SO2 -、-NHCO-或該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-C(=O)-、-S-或-SO2 -中之基團為更佳,-CH2 -、-O-、-S-、-SO2 -、-C(CF3 )2 -或-C(CH3 )2 -為進一步較佳。 式中,*表示與其他結構的鍵結部位。【Chemical Formula 9】 In the formula, A is preferably a single-bonded or fluorine-substituted aliphatic hydrocarbon group of 1 to 10 carbon atoms, -O-, -C(=O)-, -S-, -SO2- , -NHCO- , or a combination thereof. It is more preferably a single-bonded or fluorine-substituted alkyl group of 1 to 3 carbon atoms, -O-, -C(=O)-, -S-, or -SO2- . -CH2-, -O-, -S-, -SO2-, -C(CF3)2-, or -C(CH3)2- are even more preferred . * indicates a bonding site with other structures.
作為二胺,具體而言,可以舉出選自1,2-二胺基乙烷、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷及1,6-二胺基己烷;1,2-二胺基環戊烷或1,3-二胺基環戊烷、1,2-二胺基環己烷、1,3-二胺基環己烷或1,4-二胺基環己烷、1,2-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷或1,4-雙(胺基甲基)環己烷、雙-(4-胺基環己基)甲烷、雙-(3-胺基環己基)甲烷、4,4’-二胺基-3,3’-二甲基環己基甲烷及異佛爾酮二胺;間苯二胺或對苯二胺、二胺基甲苯、4,4’-二胺基聯苯或3,3’-二胺基聯苯、4,4’-二胺基二苯醚、3,3’-二胺基二苯醚、4,4’-二胺基二苯基甲烷及3,3’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸及3,3-二胺基二苯基碸、4,4’-二胺基二苯醚及3,3’-二胺基二苯醚、4,4’-二胺基二苯甲酮或3,3’-二胺基二苯甲酮、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(3-胺基-4-羥基苯基)碸、雙(4-胺基-3-羥基苯基)碸、4,4’-二胺基對聯三苯、4,4’-雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(2-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、9,10-雙(4-胺基苯基)蒽、3,3’-二甲基-4,4’-二胺基二苯基碸、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯基)苯、3,3’-二乙基-4,4’-二胺基二苯基甲烷、3,3’-二甲基-4,4’-二胺基二苯基甲烷、4,4’-二胺基八氟聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、9,9-雙(4-胺基苯基)-10-氫蒽、3,3’,4,4’-四胺基聯苯、3,3’,4,4’-四胺基二苯醚、1,4-二胺基蒽醌、1,5-二胺基蒽醌、3,3-二羥基-4,4’-二胺基聯苯、9,9’-雙(4-胺基苯基)茀、4,4’-二甲基-3,3’-二胺基二苯基碸、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、2,4-二胺基枯烯及2,5-二胺基枯烯、2,5-二甲基-對苯二胺、乙醯胍胺、2,3,5,6-四甲基-對苯二胺、2,4,6-三甲基-間苯二胺、雙(3-胺基丙基)四甲基二矽氧烷、2,7-二胺基茀、2,5-二胺基吡啶、1,2-雙(4-胺基苯基)乙烷、二胺基苯甲醯苯胺、二胺苯甲酸的酯、1,5-二胺基萘、二胺基三氟甲苯、1,3-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯基)八氟丁烷、1,5-雙(4-胺基苯基)十氟戊烷、1,7-雙(4-胺基苯基)十四氟庚烷、2,2-雙[4-(3-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(2-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-二甲基苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-雙(三氟甲基)苯基]六氟丙烷、對雙(4-胺基-2-三氟甲基苯氧基)苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-3-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)二苯基碸、4,4’-雙(3-胺基-5-三氟甲基苯氧基)二苯基碸、2,2-雙[4-(4-胺基-3-三氟甲基苯氧基)苯基]六氟丙烷、3,3’,5,5’-四甲基-4,4’-二胺基聯苯、4,4’-二胺基-2,2’-雙(三氟甲基)聯苯、2,2’,5,5’,6,6’-六氟聯甲苯胺及4,4’-二胺基四聯苯中的至少一種二胺。As a diamine, specifically, examples include those selected from 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, and 1,6-diaminohexane; 1,2-diaminocyclopentane or 1,3-diaminocyclopentane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane or 1,4-diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, and 4,4'-diamino-3,3 '-Dimethylcyclohexylmethane and isophorone diamine; m-phenylenediamine or p-phenylenediamine, diaminotoluene, 4,4'-diaminobiphenyl or 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane and 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenyl sulfone and 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl ether and 3,3'-diaminodiphenyl ether, 4,4'-diaminodibenzophenone or 3,3'-diaminodibenzophenone, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2 '-Dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl) phosphate, bis(4-amino-3-hydroxyphenyl) phosphate, 4,4'-diamino-p-terphenyl, 4 4'-bis(4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl] arsenide, bis[4-(3-aminophenoxy)phenyl] arsenide, bis[4-(2-aminophenoxy)phenyl] arsenide, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenyl arsenide, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4 '-Diaminodiphenylmethane, 4,4'-Diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)furan, 4,4'-dimethyl-3,3'-diaminodiphenyl sulfonium, 3,3'- 5,5'-Tetramethyl-4,4'-diaminodiphenylmethane, 2,4-diaminocumene and 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanidine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine, bis(3-aminopropyl)tetramethyldisiloxane, 2,7-diaminophen, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzoniline, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminotrifluorotoluene, 1,3-bis(4-aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenyl)hexafluoropropane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetrafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-bis(4-amino-2-trifluoromethylphenoxy)benzene The diamine selected from at least one of the following: 4,4'-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4'-bis(4-amino-2-trifluoromethylphenoxy)diphenyl sulfonium, 4,4'-bis(3-amino-5-trifluoromethylphenoxy)diphenyl sulfonium, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3',5,5'-tetramethyl-4,4'-diaminobiphenyl, 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, 2,2',5,5',6,6'-hexafluorobitoluidine, and 4,4'-diaminotetraphenyl.
又,國際公開第2017/038598號的0030~0031段中所記載的二胺(DA-1)~(DA-18)亦較佳。Furthermore, the diamines (DA-1) to (DA-18) described in paragraphs 0030 to 0031 of International Publication No. 2017/038598 are also preferred.
除此此外,亦可以較佳地使用以下二胺。 【化學式10】 In addition, the following diamine can also be used preferentially. [Chemical Formula 10]
又,亦可以較佳地使用在主鏈上具有國際公開第2017/038598號的0032~0034段中所記載的兩個以上的伸烷基二醇單元之二胺。Alternatively, a diamine containing two or more alkyl diol units as described in paragraphs 0032 to 0034 of International Publication No. 2017/038598 may be preferred over the main chain.
從所獲得之有機膜的柔軟性的觀點考慮,R111 由-Ar-L-Ar-表示為較佳。其中,Ar分別獨立地為芳香族基,L為包括可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2 -或-NHCO-或上述中的兩個以上的組合之基團。Ar為伸苯基為較佳,L為可以經氟原子取代的碳數1或2的脂肪族烴基、-O-、-CO-、-S-或-SO2 -為較佳。此處的脂肪族烴基為伸烷基為較佳。From the viewpoint of the flexibility of the obtained organic membrane, R 111 is preferably represented by -Ar-L-Ar-. Here, Ar is independently an aromatic group, and L is a group including an aliphatic hydrocarbon of 1 to 10 carbon atoms that can be substituted with a fluorine atom, -O-, -CO-, -S-, -SO₂- , or -NHCO-, or a combination of two or more of the above. Ar is preferably phenyl, and L is preferably an aliphatic hydrocarbon of 1 or 2 carbon atoms that can be substituted with a fluorine atom, -O-, -CO-, -S-, or -SO₂- . Here, the aliphatic hydrocarbon is preferably alkyl.
又,從i射線透射率的觀點考慮,R111 為下述式(51)或式(61)所表示之2價的有機基為較佳。尤其,從i射線透射率、易獲得性的觀點考慮,式(61)所表示之2價的有機基為更佳。 式(51) 【化學式11】 式(51)中,R50 ~R57 分別獨立地為氫原子、氟原子或1價的有機基,R50 ~R57 中的至少一個為氟原子、甲基或三氟甲基。 作為R50 ~R57 的1價的有機基,可以舉出碳數1~10(較佳為碳數1~6)的未經取代的烷基、碳數1~10(較佳為碳數1~6)的氟化烷基等。 【化學式12】 式(61)中,R58 及R59 分別獨立地為氟原子或三氟甲基。 作為提供式(51)或式(61)的結構之二胺化合物,可以舉出2,2’-二甲基聯苯胺、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2’-雙(氟)-4,4’-二胺基聯苯、4,4’-二胺基八氟聯苯等。該等可以使用一種或組合使用兩種以上。Furthermore, from the viewpoint of i-ray transmittance, R 111 is preferably a divalent organic group represented by formula (51) or formula (61). In particular, from the viewpoints of i-ray transmittance and availability, the divalent organic group represented by formula (61) is more preferred. Formula (51) [Chemical Formula 11] In formula (51), R50 to R57 are each independently a hydrogen atom, a fluorine atom, or a monovalent organic group, and at least one of R50 to R57 is a fluorine atom, a methyl group, or a trifluoromethyl group. Examples of monovalent organic groups among R50 to R57 include unsubstituted alkyl groups having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and fluorinated alkyl groups having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). [Chemical Formula 12] In formula (61), R 58 and R 59 are each independently a fluorine atom or a trifluoromethyl group. Examples of diamine compounds providing the structure of formula (51) or formula (61) include 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, and 4,4'-diaminooctafluorobiphenyl. One or more of these compounds may be used.
又,R111 可以為包含聚合性基之結構。 例如,R111 亦能夠設為來自具有聚合性基之二胺化合物之結構。 具有聚合性基之二胺化合物並無特別限定,但是包含芳香環結構之化合物為較佳,具有包含胺基及聚合性基之結構與芳香環結構直接連接之結構之化合物為更佳。 作為聚合性基,包括乙烯性不飽和基、環狀醚基、羥甲基或烷氧基甲基之基團為較佳,乙烯基、(甲基)烯丙基、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基、順丁烯二醯亞胺基、乙烯基苯基、環氧基、氧雜環丁基、羥甲基或烷氧基甲基為更佳,(甲基)丙烯醯氧基、(甲基)丙烯醯胺基、環氧基、羥甲基或烷氧基甲基為進一步較佳。 又,R111 可以藉由使與上述被反應性基能夠反應的基團(環氧基、異氰酸酯基等)及具有聚合性基之化合物和來自具有羧基、羥基等被反應性基之二胺化合物之結構進行反應而形成。Furthermore, R 111 can be a structure containing a polymerizable group. For example, R 111 can also be a structure derived from a diamine compound having a polymerizable group. There is no particular limitation on the diamine compound having a polymerizable group, but compounds containing an aromatic ring structure are preferred, and compounds having a structure containing an amino group and a polymerizable group directly linked to an aromatic ring structure are even more preferred. As a polymerizable group, groups including vinyl unsaturated groups, cyclic ether groups, hydroxymethyl groups, or alkoxymethyl groups are preferred; vinyl, (meth)allyl, (meth)acrylamide, (meth)acryloxy, cis-butenediimido, vinylphenyl, epoxy, oxocyclobutyl, hydroxymethyl, or alkoxymethyl groups are more preferred; and (meth)acryloxy, (meth)acrylamide, epoxy, hydroxymethyl, or alkoxymethyl groups are even more preferred. Furthermore, R 111 can be formed by reacting a group (epoxy, isocyanate, etc.) that is reactive with the aforementioned reactive groups, a compound having a polymerizable group, and a diamine compound having reactive groups such as carboxyl or hydroxyl groups.
式(2)中之R115 表示4價的有機基。作為4價的有機基,包含芳香環之4價的有機基為較佳,下述式(52)或式(62)所表示之基團為更佳。 式(52)或式(62)中,*分別獨立地表示與其他結構的鍵結部位。 【化學式13】 式(52)中,R112 為選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2 -及-NHCO-以及該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-CO-、-S-及-SO2 -中之基團為更佳,選自包括-CH2 -、-C(CF3 )2 -、-C(CH3 )2 -、-O-、-CO-、-S-及-SO2 -之群組中的2價的基團為進一步較佳。In formula (2), R 115 represents a tetravalent organic group. As a tetravalent organic group, a tetravalent organic group containing an aromatic ring is preferred, and the groups represented by formulas (52) or (62) below are even more preferred. In formulas (52) or (62), * independently represents the bonding site with other structures. [Chemical Formula 13] In formula (52), R 112 is preferably a group selected from a single bond or a group of 1 to 10 carbon atoms that can be substituted by a fluorine atom, including aliphatic hydrocarbons, -O-, -CO-, -S-, -SO 2- and -NHCO-, and combinations thereof. It is even more preferable to select a group selected from a single bond, a group of 1 to 3 carbon atoms that can be substituted by a fluorine atom, including alkyl groups, -O-, -CO-, -S- and -SO 2- . It is even more preferable to select a divalent group from the group including -CH 2- , -C(CF 3 ) 2- , -C(CH 3 ) 2- , -O-, -CO-, -S- and -SO 2- .
關於R115 ,具體而言,可以舉出從四羧酸二酐去除酐基之後所殘存之四羧酸殘基等。四羧酸二酐可以僅使用一種,亦可以使用兩種以上。 四羧酸二酐由下述式(O)表示為較佳。 【化學式14】 式(O)中,R115 表示4價的有機基。R115 的較佳範圍與式(2)中之R115 的含義相同,較佳範圍亦相同。Regarding R 115 , examples include the tetracarboxylic acid residue remaining after removing the anhydride group from a tetracarboxylic dianhydride. Only one tetracarboxylic dianhydride may be used, or two or more may be used. It is preferable that the tetracarboxylic dianhydride is represented by the following formula (O). [Chemical Formula 14] In equation (O), R 115 represents a tetravalent organic group. The preferred range of R 115 is the same as that of R 115 in equation (2), and the preferred range is also the same.
作為四羧酸二酐的具體例,可以舉出均苯四甲酸二酐(PMDA)、3,3’,4,4’-聯苯四羧酸二酐、3,3’,4,4’-二苯硫醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基甲烷四羧酸二酐、2,2’,3,3’-二苯基甲烷四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、4,4’氧代二鄰苯二甲酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,7-萘四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、1,3-二苯基六氟丙烷-3,3,4,4-四羧酸二酐、1,4,5,6-萘四羧酸二酐、2,2’,3,3’-二苯基四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,4,5-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,8,9,10-菲四羧酸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,3,4-苯四羧酸二酐及該等碳數1~6的烷基及碳數1~6的烷氧基衍生物。Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride (PMDA), 3,3’,4,4’-biphenyltetracarboxylic dianhydride, 3,3’,4,4’-diphenyl sulfide tetracarboxylic dianhydride, 3,3’,4,4’-diphenyl sulfide tetracarboxylic dianhydride, 3,3’,4,4’-benzophenone tetracarboxylic dianhydride, 3,3’,4,4’-diphenylmethane tetracarboxylic dianhydride, 2,2’,3,3’-diphenylmethane tetracarboxylic dianhydride, 2,3,3’,4’-biphenyltetracarboxylic dianhydride, 2,3,3’,4’-benzophenone tetracarboxylic dianhydride, 4,4’-oxophthalic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,7-naphthalenetetracarboxylic dianhydride, and 2,2-bis(3,4-dicarboxyphenyl)propane. Alkane dianhydrides, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydrides, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydrides, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic acid dianhydrides, 1,4,5,6-naphthalenetetracarboxylic acid dianhydrides, 2,2',3,3'-diphenyltetracarboxylic acid dianhydrides, 3,4,9,10-perylenetetracarboxylic acid dianhydrides, 1,2,4,5-naphthalenetetracarboxylic acid dianhydrides, 1,4,5,8-naphthalenetetracarboxylic acid dianhydrides, 1,8,9,10-phenanthrenetetracarboxylic acid dianhydrides, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydrides, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydrides, 1,2,3,4-benzenetetracarboxylic acid dianhydrides, and such alkyl and alkoxy derivatives having 1 to 6 carbon atoms.
又,亦可以舉出國際公開第2017/038598號的0038段中所記載的四羧酸二酐(DAA-1)~(DAA-5)作為較佳例。Alternatively, the tetracarboxylic acid dianhydrides (DAA-1) to (DAA-5) described in paragraph 0038 of International Publication No. 2017/038598 can be cited as a better example.
R111 和R115 中的至少一者具有OH基亦較佳。更具體而言,作為R111 ,可以舉出雙胺基苯酚衍生物的殘基。It is also preferred that at least one of R 111 and R 115 has an OH group. More specifically, as R 111 , the residual group of a diaminophenol derivative can be cited.
R113 及R114 分別獨立地表示氫原子或1價的有機基,R113 及R114 中的至少一者包含聚合性基為較佳,兩者包含聚合性基為更佳。作為聚合性基為能夠藉由熱、自由基等的作用而進行聚合反應的基團,自由基聚合性基為較佳。作為聚合性基的具體例,可以舉出具有乙烯性不飽和鍵之基團、烷氧基甲基、羥甲基、醯氧基甲基、環氧基、氧雜環丁基、苯并噁唑基、嵌段異氰酸酯基、羥甲基、胺基。作為聚醯亞胺前驅物等所具有之自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、(甲基)烯丙基、下述式(III)所表示之基團等,下述式(III)所表示之基團為較佳。R 113 and R 114 each independently represent a hydrogen atom or a monovalent organic group. It is preferable that at least one of R 113 and R 114 contains a polymerizable group, and even more preferably both contain a polymerizable group. The polymerizable group is a group capable of undergoing a polymerization reaction by heat, free radicals, etc., and a free radical polymerizable group is preferred. Specific examples of polymerizable groups include groups having ethylene unsaturated bonds, alkoxymethyl, hydroxymethyl, acetoxymethyl, epoxy, oxocyclobutyl, benzoxazolyl, block isocyanate, hydroxymethyl, and amino groups. As a free radical polymerizable group in polyimide precursors, a group having ethylene unsaturated bonds is preferred. Examples of groups having ethylene-like unsaturated bonds include vinyl, (methyl)allyl, and groups represented by formula (III) below, with groups represented by formula (III) below being preferred.
【化學式15】 【Chemical Formula 15】
式(III)中,R200 表示氫原子或甲基,氫原子為較佳。 式(III)中,*表示與其他結構的鍵結部位。 式(III)中,R201 表示烴基或由烴基與選自包括-O-、-CO-、-S-、-SO2 -或-NRN -之群組中的至少一個結構的鍵結所表示之基團,表示碳數2~12的伸烷基、-CH2 CH(OH)CH2 -或聚伸烷氧基為較佳。 較佳的R201 的例子可以舉出伸乙基、伸丙基、三亞甲基、四亞甲基、1,2-丁二基、1,3-丁二基、五亞甲基、六亞甲基、八亞甲基、十二亞甲基、-CH2 CH(OH)CH2 -、聚伸烷氧基,伸乙基、伸丙基、三亞甲基、-CH2 CH(OH)CH2 -、聚伸烷氧基為更佳,聚伸烷氧基為進一步較佳。 又,R201 為包含脲鍵、胺甲酸乙酯鍵或酯鍵之基團亦較佳。作為該種基團,例如可以舉出*-LU1 -XU1 -LU2 -#所表示之基團。 LU1 表示烴基或由烴基與選自包括-O-、-CO-、-S-、-SO2 -或-NRN -之群組中的至少一個結構的鍵結所表示之基團,表示碳數2~12的伸烷基、-CH2 CH(OH)CH2 -或聚伸烷氧基為較佳。 XU1 表示脲鍵、胺甲酸乙酯鍵或酯鍵。 LU2 表示烴基或由烴基與選自包括-O-、-CO-、-S-、-SO2 -或-NRN -之群組中的至少一個結構的鍵結所表示之基團,表示碳數2~12的伸烷基、-CH2 CH(OH)CH2 -或聚伸烷氧基為較佳。 *與式(III)中的*的含義相同,#表示與式(III)中的氧原子的鍵結部位。 在本發明中,聚伸烷氧基是指直接鍵結兩個以上的伸烷氧基而獲得之基團。聚伸烷氧基中所包含之複數個伸烷氧基中之伸烷基可以分別相同,亦可以不同。 在聚伸烷氧基包含伸烷基不同之複數種伸烷氧基之情況下,聚伸烷氧基中之伸烷氧基的排列可以為無規排列,亦可以為具有嵌段之排列,還可以為具有交替等圖案之排列。 上述伸烷基的碳數(在伸烷基具有取代基之情況下,包含取代基的碳數)為2以上為較佳,2~10為更佳,2~6為更佳,2~5為進一步較佳,2~4為更進一步較佳,2或3為特佳,2為最佳。 又,上述伸烷基可以具有取代基。作為較佳的取代基,可以舉出烷基、芳基、鹵素原子等。 又,聚伸烷氧基中所包含之伸烷氧基的數量(聚伸烷氧基的重複數)為2~20為較佳,2~10為更佳,2~6為進一步較佳。 作為聚伸烷氧基,從溶劑溶解性及耐溶劑性的觀點考慮,聚乙烯氧基、聚伸丙氧基、聚三亞甲氧基、聚四亞甲氧基或複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團為較佳,聚乙烯氧基或聚伸丙氧基為更佳,聚乙烯氧基為進一步較佳。在上述複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團中,乙烯氧基與伸丙氧基可以無規排列,亦可以形成嵌段而排列,還可以排列成交替等圖案狀。該等基團中之乙烯氧基等重複數個較佳態樣如上所述。In formula (III), R 200 represents a hydrogen atom or a methyl group, with a hydrogen atom being preferred. In formula (III), * indicates a bonding site with other structures. In formula (III), R 201 represents an hydrocarbon group or a group represented by a bond between an hydrocarbon group and at least one structure selected from the group consisting of -O-, -CO-, -S-, -SO2- or -NRN- , preferably an alkyl group having 2 to 12 carbon atoms, -CH2CH (OH) CH2- , or a polyalkylene group. Preferred examples of R 201 include ethyl, propyl, trimethylene, tetramethylene, 1,2-butadiene, 1,3-butadiene, pentamethylene, hexamethylene, octamethylene, dodecamethylene, -CH 2 CH(OH)CH 2- , polyalkylene, ethyl, propyl, trimethylene, -CH 2 CH(OH)CH 2- , polyalkylene, and polyalkylene, with polyalkylene being even more preferred. Furthermore, R 201 is preferably a group containing a urea bond, a ethyl carbamate bond, or an ester bond. Examples of such groups include, for instance, groups represented by *-L U1 -X U1 -L U2 -#. L U1 represents an hydrocarbon group or a group represented by a hydrocarbon group and a bond selected from at least one structure of the group consisting of -O-, -CO-, -S-, -SO2- , or -NRN- , preferably an alkyl group having 2 to 12 carbon atoms, -CH2CH (OH) CH2- , or a polyalkylene group. X U1 represents a urea bond, a ethyl carbamate bond, or an ester bond. L U2 represents an hydrocarbon group or a group represented by a hydrocarbon group and a bond selected from at least one structure of the group consisting of -O-, -CO-, -S-, -SO2- , or -NRN- , preferably an alkyl group having 2 to 12 carbon atoms, -CH2CH (OH) CH2- , or a polyalkylene group. * has the same meaning as * in formula (III), and # indicates a bond site with an oxygen atom in formula (III). In this invention, a polyalkylene group refers to a group obtained by directly bonding two or more alkylene groups. The alkylene groups in the plurality of alkylene groups contained in the polyalkylene group may be the same or different. When the polyalkylene group contains a plurality of alkylene groups with different alkylene groups, the arrangement of the alkylene groups in the polyalkylene group may be random, block-shaped, or alternating. It is preferred that the number of carbon atoms in the alkylene group (the number of carbon atoms including the substituents when the alkylene group has substituents) is 2 or more, more preferably 2 to 10, more preferably 2 to 6, further preferably 2 to 5, even more preferably 2 to 4, particularly preferably 2 or 3, and most preferably 2. Furthermore, the alkylene group may have substituents. Examples of preferred substituents include alkyl, aryl, and halogen atoms. Furthermore, the number of alkoxy groups contained in the polyalkoxy group (the repetition number of the polyalkoxy group) is preferably 2 to 20, more preferably 2 to 10, and even more preferably 2 to 6. From the viewpoint of solvent solubility and solvent resistance, polyvinyloxy, polypropyleneoxy, polytrimethyleneoxy, polytetramethethyleneoxy, or groups obtained by bonding a plurality of ethyleneoxy groups with a plurality of alkoxy groups are preferred, with polyvinyloxy or polypropyleneoxy being more preferred, and polyvinyloxy being even more preferred. In the groups obtained by bonding a plurality of ethyleneoxy groups with a plurality of alkoxy groups, the ethyleneoxy and alkoxy groups can be arranged randomly, can form blocks, or can be arranged in alternating patterns. The preferred states of the repetition number of ethyleneoxy groups in these groups are as described above.
R113 及R114 分別獨立地為氫原子或1價的有機基。作為1價的有機基,可以舉出在構成芳基之碳中的一個、兩個或三個上,較佳為在一個上鍵結有酸基之芳香族基及芳烷基等。具體而言,可以舉出具有酸基之碳數6~20的芳香族基、具有酸基之碳數7~25的芳烷基。更具體而言,可以舉出具有酸基之苯基及具有酸基之苄基。酸基為OH基為較佳。 R113 或R114 為氫原子、2-羥基苄基、3-羥基苄基及4-羥基苄基亦更佳。R 113 and R 114 are each independently a hydrogen atom or a monovalent organogroup. Examples of monovalent organogroups include aromatic groups and aralkyl groups bonded to one, two, or three carbon atoms constituting the aryl group, preferably one. Specifically, examples include aromatic groups with 6 to 20 carbon atoms having an acid group, and aralkyl groups with 7 to 25 carbon atoms having an acid group. More specifically, examples include phenyl groups and benzyl groups having an acid group. An OH group is preferred. It is also more preferable that R 113 or R 114 is a hydrogen atom, 2-hydroxybenzyl, 3-hydroxybenzyl, or 4-hydroxybenzyl.
從對有機溶劑的溶解度的觀點考慮,R113 或R114 為1價的有機基為較佳。作為1價的有機基,包含直鏈或支鏈的烷基、環狀烷基、芳香族基為較佳,經芳香族基取代的烷基為更佳。 烷基的碳數為1~30為較佳。烷基可以為直鏈、支鏈、環狀中的任一個。作為直鏈或支鏈的烷基,例如可以舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二烷基、十四烷基、十八烷基、異丙基、異丁基、第二丁基、第三丁基、1-乙基戊基、2-乙基己基2-(2-(2-甲氧基乙氧基)乙氧基)乙氧基、2-(2-(2-乙氧基乙氧基)乙氧基)乙氧基)乙氧基、2-(2-(2-(2-甲氧基乙氧基)乙氧基)乙氧基)乙氧基及2-(2-(2-(2-乙氧基乙氧基)乙氧基)乙氧基)乙氧基。環狀烷基可以為單環的環狀烷基,亦可以為多環的環狀烷基。作為單環的環狀烷基,例如可以舉出環丙基、環丁基、環戊基、環己基、環庚基及環辛基。作為多環的環狀烷基,例如可以舉出金剛烷基、降莰基、莰基、莰烯基、十氫萘基、三環癸基、四環癸基、莰二醯基、二環己基及蒎烯基。其中,從與高靈敏度化的兼顧的觀點考慮,環己基為最佳。又,作為經芳香族基取代的烷基,經後述芳香族基取代的直鏈烷基為較佳。 作為芳香族基,具體而言為經取代或未經取代的苯環、萘環、并環戊二烯環、茚環、薁環、庚搭烯環、茚烯環、苝環、稠五苯環、苊烯環、菲環、蒽環、稠合苯環、䓛環、聯三伸苯環、茀環、聯苯環、吡咯環、呋喃環、噻吩環、咪唑環、噁唑環、噻唑環、吡啶環、吡𠯤環、嘧啶環、嗒𠯤環、吲口巾環、吲哚環、苯并呋喃環、苯并噻吩環、異苯并呋喃環、喹口巾環、喹啉環、呔𠯤環、口奈啶環、喹噁啉環、喹噁唑啉環、異喹啉環、咔唑環、啡啶環、吖啶環、啡啉環、噻嗯環、色烯環、口山口星環、啡噁噻環、啡噻𠯤環或啡𠯤環。苯環為最佳。From the perspective of solubility in organic solvents, it is preferable that R 113 or R 114 is a monovalent organic group. As a monovalent organic group, it is preferable to include straight-chain or branched alkyl groups, cyclic alkyl groups, or aromatic groups, with aromatic-substituted alkyl groups being even more preferred. It is preferable that the alkyl group has 1 to 30 carbon atoms. The alkyl group can be any of straight-chain, branched, or cyclic. Examples of alkyl groups that can be straight-chain or branched include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, octadecyl, isopropyl, isobutyl, dibutyl, tributyl, 1-ethylpentyl, 2-ethylhexyl, 2-(2-(2-methoxyethoxy)ethoxy)ethoxy, 2-(2-(2-ethoxyethoxy)ethoxy)ethoxy)ethoxy, 2-(2-(2-(2-methoxyethoxy)ethoxy)ethoxy)ethoxy)ethoxy, and 2-(2-(2-(2-ethoxyethoxy)ethoxy)ethoxy)ethoxy). Cyclic alkyl groups can be monocyclic or polycyclic. Examples of monocyclic alkyl groups include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. Examples of polycyclic alkyl groups include adamantyl, norcamphenyl, camphenyl, camphenyl, decahydronaphthyl, tricyclodecyl, tetracyclodecyl, camphenyl, dicyclohexyl, and pinenyl. Among these, cyclohexyl is the most suitable from the perspective of balancing high sensitivity. Furthermore, as aromatic-substituted alkyl groups, linear alkyl groups substituted with aromatic groups (described later) are preferred. As an aromatic group, specifically, it refers to substituted or unsubstituted benzene rings, naphthalene rings, cyclopentadiene rings, indene rings, azulene rings, heptaene rings, indene rings, perylene rings, fused pentaphenyl rings, acenaphthene rings, phenanthrene rings, anthracene rings, fused benzene rings, cyclopentadiene rings, triphenylene rings, fumonisin rings, biphenyl rings, pyrrole rings, furan rings, thiophene rings, imidazole rings, oxazole rings, thiazole rings, pyridine rings, and pyridine rings. The following rings are available: pyrimidine ring, pyridinium ring, indole ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran ring, quinoline ring, pyridinium ring, pyridinium ring, pyridinium ring, quinoxaline ring, quinoxazoline ring, isoquinoline ring, carbazole ring, caffeine ring, acridine ring, caffeine ring, thiophene ring, chromene ring, pyridoxazoline ring, caffeinethiazoline ring, or caffeine ring. Benzene rings are preferred.
式(2)中,在R113 為氫原子之情況或在R114 為氫原子之情況下,聚醯亞胺前驅物可以與具有乙烯性不飽和鍵之三級胺化合物形成共軛鹼。作為該種具有乙烯性不飽和鍵之三級胺化合物的例子,可以舉出甲基丙烯酸N,N-二甲基胺基丙酯。In formula (2), when R 113 is a hydrogen atom or when R 114 is a hydrogen atom, the polyimide precursor can form a conjugated base with a tertiary amine compound having an ethylene unsaturated bond. N,N-dimethylaminopropyl methacrylate is an example of such a tertiary amine compound having an ethylene unsaturated bond.
R113 及R114 中的至少一者可以為酸分解性基等極性轉換基。作為酸分解性基,只要為在酸的作用下分解而產生酚性羥基、羧基等鹼可溶性基者,則並無特別限定,但是縮醛基、縮酮基、甲矽烷基、甲矽烷基醚基、三級烷基酯基等為較佳,從曝光靈敏度的觀點考慮,縮醛基為更佳。 作為酸分解性基的具體例,可以舉出第三丁氧基羰基、異丙氧基羰基、四氫吡喃基、四氫呋喃基、乙氧基乙基、甲氧基乙基、乙氧基甲基、三甲基甲矽烷基、第三丁氧基羰基甲基、三甲基甲矽烷基醚基等。從曝光靈敏度的觀點考慮,乙氧基乙基或四氫呋喃基為較佳。At least one of R 113 and R 114 can be a polar conversion group such as an acid-degradable group. As an acid-degradable group, there is no particular limitation as long as it decomposes under the action of acid to produce an alkaline-soluble group such as a phenolic hydroxyl group or a carboxyl group, but acetal, ketal, silyl group, silyl ether group, and tertiary alkyl ester group are preferred. From the viewpoint of exposure sensitivity, acetal is more preferred. Specific examples of acid-degradable groups include tributoxycarbonyl, isopropoxycarbonyl, tetrahydropyranyl, tetrahydrofuranyl, ethoxyethyl, methoxyethyl, ethoxymethyl, trimethylsilyl, tributoxycarbonylmethyl, and trimethylsilyl ether group. From the perspective of exposure sensitivity, ethoxyethyl or tetrahydrofuranyl are preferred.
又,聚醯亞胺前驅物在結構單元中具有氟原子亦較佳。聚醯亞胺前驅物中的氟原子含量為10質量%以上為較佳,並且20質量%以下為較佳。Furthermore, it is preferable that the polyimide precursor contains fluorine atoms in its structural units. It is preferable that the fluorine atom content in the polyimide precursor is 10% by mass or more, and 20% by mass or less.
又,以提高與基板的密接性為目的,聚醯亞胺前驅物可以與具有矽氧烷結構之脂肪族基共聚。具體而言,作為二胺成分,可以舉出使用雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等之態樣。Furthermore, to improve adhesion to the substrate, polyimide precursors can be copolymerized with aliphatic groups having a silicate structure. Specifically, examples of diamine components include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane.
式(2)所表示之重複單元為式(2-A)所表示之重複單元為較佳。亦即,本發明中所使用之聚醯亞胺前驅物等中的至少一種為具有式(2-A)所表示之重複單元之前驅物為較佳。藉由設為該種結構,能夠進一步擴大曝光寬容度的寬度。 式(2-A) 【化學式16】 式(2-A)中,A1 及A2 表示氧原子,R111 及R112 分別獨立地表示2價的有機基,R113 及R114 分別獨立地表示氫原子或1價的有機基,R113 及R114 中的至少一者為包含聚合性基之基團,兩者為聚合性基為較佳。The repeating unit represented by formula (2) is preferably the repeating unit represented by formula (2-A). That is, at least one of the polyimide precursors used in this invention is preferably a precursor having the repeating unit represented by formula (2-A). By adopting this structure, the exposure tolerance can be further expanded. Formula (2-A) [Chemical Formula 16] In formula (2-A), A1 and A2 represent oxygen atoms, R111 and R112 represent divalent organic groups independently, R113 and R114 represent hydrogen atoms or monovalent organic groups independently, and at least one of R113 and R114 is a group containing a polymerizable group, preferably both of which are polymerizable groups.
A1 、A2 、R111 、R113 及R114 分別獨立地與式(2)中之A1 、A2 、R111 、R113 及R114 的含義相同,較佳範圍亦相同。 R112 與式(52)中之R112 的含義相同,較佳範圍亦相同。 A1 , A2 , R111 , R113 , and R114 are each independently equivalent to A1 , A2 , R111 , R113 , and R114 in equation (2), and their preferred ranges are also the same. R112 is equivalent to R112 in equation (52), and its preferred range is also the same.
聚醯亞胺前驅物可以包含一種式(2)所表示之重複結構單元,亦可以包含兩種以上。又,亦可以包含式(2)所表示之重複單元的結構異構物。又,聚醯亞胺前驅物除了上述式(2)的重複單元以外,亦可以包含其他種類的重複結構單元,這是不言而喻的。Polyimide precursors may contain one or more repeating structural units represented by formula (2). They may also contain structural isomers of the repeating units represented by formula (2). Furthermore, it is self-evident that polyimide precursors may contain other types of repeating structural units besides the repeating units of formula (2) mentioned above.
聚醯亞胺前驅物包含下述式(3)所表示之重複單元亦較佳。 【化學式17】 式(3)中,R117 表示3價的有機基,R111 表示2價的有機基,A2 表示氧原子或-NH-,R113 表示氫原子或1價的有機基。Polyimide precursors containing repeating units as represented by formula (3) are also preferred. [Formula 17] In formula (3), R 117 represents a trivalent organic group, R 111 represents a divalent organic group, A 2 represents an oxygen atom or -NH-, and R 113 represents a hydrogen atom or a monovalent organic group.
式(3)中,R117 可以例示直鏈狀或支鏈狀的脂肪族基、環狀的脂肪族基及芳香族基、雜芳族基團或者單鍵或藉由連接基將該等連接兩個以上而獲得之基團,碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合兩個以上而獲得之基團為較佳,碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合兩個以上而獲得之基團為更佳。 作為上述連接基,-O-、-S-、-C(=O)-、-S(=O)2 -、伸烷基、鹵化伸烷基、伸芳基或該等鍵結兩個以上而形成之連接基為較佳,-O-、-S-、伸烷基、鹵化伸烷基、伸芳基或該等鍵結兩個以上而形成之連接基為更佳。 作為上述伸烷基,碳數1~20的伸烷基為較佳,碳數1~10的伸烷基為更佳,碳數1~4的伸烷基為進一步較佳。 作為上述鹵化伸烷基,碳數1~20的鹵化伸烷基為較佳,碳數1~10的鹵化伸烷基為更佳,碳數1~4的鹵化伸烷基為更佳。又,作為上述鹵化伸烷基中之鹵素原子,可以舉出氟原子、氯原子、溴原子、碘原子等,氟原子為較佳。上述鹵化伸烷基可以具有氫原子,亦可以使所有氫原子經鹵素原子取代,但是所有氫原子經鹵素原子取代為較佳。作為較佳的鹵化伸烷基的例子,可以舉出(二三氟甲基)亞甲基等。 作為上述伸芳基,伸苯基或伸萘基為較佳,伸苯基為更佳,1,3-伸苯基或1,4-伸苯基為進一步較佳。In formula (3), R 117 can be exemplified as a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaryl group, or a group obtained by connecting two or more of these groups with a single bond or by linking groups. It is preferred to have a linear aliphatic group with 2 to 20 carbons, a branched aliphatic group with 3 to 20 carbons, a cyclic aliphatic group with 3 to 20 carbons, an aromatic group with 6 to 20 carbons, or a group obtained by combining two or more of these groups with a single bond or by linking groups. It is even more preferred to have an aromatic group with 6 to 20 carbons, or an aromatic group obtained by combining two or more of these groups with a single bond or by linking groups. As the linking group mentioned above, -O-, -S-, -C(=O)-, -S(=O) 2- , alkylene, halogenated alkylene, arylene, or a linking group formed by two or more of these bonds is preferred; -O-, -S-, alkylene, halogenated alkylene, arylene, or a linking group formed by two or more of these bonds is even more preferred. As the alkylene group mentioned above, alkylene having 1 to 20 carbon atoms is preferred, alkylene having 1 to 10 carbon atoms is more preferred, and alkylene having 1 to 4 carbon atoms is even more preferred. As the halogenated alkylene group mentioned above, halogenated alkylene having 1 to 20 carbon atoms is preferred, halogenated alkylene having 1 to 10 carbon atoms is even more preferred, and halogenated alkylene having 1 to 4 carbon atoms is even more preferred. Furthermore, examples of halogen atoms in the aforementioned halogenated alkyl groups include fluorine, chlorine, bromine, and iodine atoms, with fluorine atoms being preferred. The aforementioned halogenated alkyl groups may contain hydrogen atoms, or all hydrogen atoms may be substituted with halogen atoms, but substitution with halogen atoms is preferred. Examples of preferred halogenated alkyl groups include (di-trifluoromethyl)methylene. As for the aforementioned aryl groups, phenyl or naphthyl groups are preferred, with phenyl groups being more preferred, and 1,3-phenyl or 1,4-phenyl groups being even more preferred.
又,R117 從至少一個羧基可以被鹵化的三羧酸化合物衍生為較佳。作為上述鹵化,氯化為較佳。 在本發明中,將具有三個羧基之化合物稱為三羧酸化合物。 上述三羧酸化合物的三個羧基中的兩個羧基可以被酸酐化。 作為用於聚醯胺醯亞胺前驅物的製造中之可以被鹵化的三羧酸化合物,可以舉出支鏈狀的脂肪族、環狀的脂肪族或芳香族的三羧酸化合物等。 該等三羧酸化合物可以僅使用一種,亦可以使用兩種以上。Furthermore, R 117 is preferably derived from a tricarboxylic acid compound in which at least one carboxyl group can be halogenated. Chlorination is preferred as the halogenation method. In this invention, a compound having three carboxyl groups is referred to as a tricarboxylic acid compound. Two of the three carboxyl groups in the aforementioned tricarboxylic acid compound can be anhydride-substituted. Examples of halogenable tricarboxylic acid compounds used in the manufacture of polyamide-imide precursors include branched aliphatic, cyclic aliphatic, or aromatic tricarboxylic acid compounds. Only one type of such tricarboxylic acid compound may be used, or two or more types may be used.
具體而言,作為三羧酸化合物,包含碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合兩個以上而獲得之基團之三羧酸化合物為較佳,包含碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合兩個以上而獲得之基團之三羧酸化合物為更佳。Specifically, as a tricarboxylic acid compound, a tricarboxylic acid compound comprising a straight-chain aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a single bond or a group obtained by combining two or more of these groups via a linker is preferred. A tricarboxylic acid compound comprising an aromatic group having 6 to 20 carbon atoms, or a single bond or a group obtained by combining two or more aromatic groups having 6 to 20 carbon atoms via a linker is even more preferred.
又,作為三羧酸化合物的具體例,可以舉出藉由單鍵、-O-、-CH2 -、-C(CH3 )2 -、-C(CF3 )2 -、-SO2 -或伸苯基連接1,2,3-丙烷三羧酸、1,3,5-戊烷三羧酸、檸檬酸、偏苯三甲酸、2,3,6-萘三羧酸、鄰苯二甲酸(或者,鄰苯二甲酸酐)與苯甲酸之化合物等。 該等化合物可以為兩個羧基被酐化之化合物(例如,偏苯三甲酸酐),亦可以為至少一個羧基被鹵化之化合物(例如,偏苯三酸酐醯氯)。Furthermore, specific examples of tricarboxylic acid compounds include compounds in which 1,2,3-propanetricarboxylic acid, 1,3,5 - pentanetricarboxylic acid, citric acid, trimellitic acid, 2,3,6-naphthalenetricarboxylic acid, phthalic acid (or phthalic anhydride), and benzoic acid are linked by single bonds, -O-, -CH2-, -C( CH3 ) 2- , -C( CF3 )2-, -SO2- , or extended phenyl groups. These compounds can be compounds in which two carboxyl groups are anhydridated (e.g., trimellitic anhydride) or compounds in which at least one carboxyl group is halogenated (e.g., trimellitic anhydride chlorohydride).
式(3)中,R111 、A2 、R113 分別與上述式(2)中之R111 、A2 、R113 的含義相同,較佳態樣亦相同。In equation (3), R111 , A2 , and R113 have the same meaning as R111 , A2 , and R113 in equation (2) above, and the better state is also the same.
聚醯亞胺前驅物包含選自包括下述式(2-1)~式(2-3)中的任一個所表示之重複單元之群組中的至少一種重複單元作為具有異醯亞胺結構之重複單元為較佳。 【化學式18】 式(2-1)~式(2-2)中,R111 、R114 、R115 及A1 分別與上述式(2)中的R111 、R114 、R115 及A1 的含義相同,較佳態樣亦相同。 式(2-3)中,R111 及R117 分別與上述式(3)中的R111 及R117 的含義相同,較佳態樣亦相同。The polyimide precursor preferably comprises at least one repeating unit selected from the group consisting of repeating units represented by any one of the following formulas (2-1) to (2-3) as a repeating unit having an isoimidin structure. [Chemical Formula 18] In equations (2-1) to (2-2), R111 , R114 , R115 , and A1 have the same meanings as R111 , R114 , R115 , and A1 in equation (2) above, and the preferred states are also the same. In equation (2-3), R111 and R117 have the same meanings as R111 and R117 in equation (3) above, and the preferred states are also the same.
式(2-1)~式(2-3)中的任一個所表示之重複單元的合計含量只要設為特定樹脂中之異醯亞胺結構的含量在上述範圍內之量即可。The total content of any of the repeating units represented by equations (2-1) to (2-3) can be set as the amount of isoimidin structure in a particular resin within the above range.
作為本發明中之聚醯亞胺前驅物的一實施形態,可以舉出式(2)所表示之重複單元、式(3)所表示之重複單元及式(2-1)~式(2-3)中的任一個所表示之重複單元的合計含量為所有重複單元的50莫耳%以上之態樣。上述合計含量為70莫耳%以上為更佳,90莫耳%以上為進一步較佳,超過90莫耳%為特佳。上述合計含量的上限並無特別限定,除了末端以外的聚醯亞胺前驅物中之所有重複單元可以為式(2)所表示之重複單元、式(3)所表示之重複單元及式(2-1)~式(2-3)中的任一個所表示之重複單元中的任一個。As an embodiment of the polyimide precursor of the present invention, an example is provided where the total content of the repeating unit represented by formula (2), the repeating unit represented by formula (3), and any repeating unit represented by formulas (2-1) to (2-3) is 50 mol% or more of all repeating units. It is more preferable for the total content to be 70 mol% or more, further preferable for 90 mol% or more, and especially preferable for more than 90 mol%. There is no particular limitation on the upper limit of the total content. All repeating units in the polyimide precursor except for the terminal can be any one of the repeating units represented by formula (2), the repeating unit represented by formula (3), and any repeating unit represented by formulas (2-1) to (2-3).
聚醯亞胺前驅物的重量平均分子量(Mw)較佳為18,000~30,000,更佳為20,000~27,000,進一步較佳為22,000~25,000。又,數量平均分子量(Mn)較佳為7,200~14,000,更佳為8,000~12,000,進一步較佳為9,200~11,200。 上述聚醯亞胺前驅物的分子量的分散度為2.5以上為較佳,2.7以上為更佳,2.8以上為進一步較佳。聚醯亞胺前驅物的分子量的分散度的上限值並無特別限定,例如4.5以下為較佳,4.0以下為更佳,3.8以下為進一步較佳,3.2以下為更進一步較佳,3.1以下為又更進一步較佳,3.0以下為再更進一步較佳,2.95以下為特佳。 在本說明書中,分子量的分散度為利用重量平均分子量/數量平均分子量計算出之值。The weight-average molecular weight (Mw) of the polyimide precursor is preferably 18,000 to 30,000, more preferably 20,000 to 27,000, and even more preferably 22,000 to 25,000. Furthermore, the number-average molecular weight (Mn) is preferably 7,200 to 14,000, more preferably 8,000 to 12,000, and even more preferably 9,200 to 11,200. The molecular weight dispersion of the above-mentioned polyimide precursor is preferably 2.5 or higher, more preferably 2.7 or higher, and even more preferably 2.8 or higher. There is no particular upper limit to the molecular weight dispersion of the polyimide precursor. For example, 4.5 or below is preferred, 4.0 or below is better, 3.8 or below is further preferred, 3.2 or below is even better, 3.1 or below is still better, 3.0 or below is even better, and 2.95 or below is particularly preferred. In this specification, the molecular weight dispersion is a value calculated using weight average molecular weight / number average molecular weight.
聚醯亞胺前驅物還可以包含其他重複單元。 作為其他重複單元,可以舉出下述式(PAI-1)所表示之重複單元等。 【化學式19】 Polyimide precursors may also contain other repeating units. Examples of such repeating units include those represented by the formula (PAI-1) below. [Formula 19]
式(PAI-1)中,R116 表示2價的有機基,R111 表示2價的有機基。 式(PAI-1)中,R116 可以例示直鏈狀或支鏈狀的脂肪族基、環狀的脂肪族基及芳香族基、雜芳族基團或者單鍵或藉由連接基將該等連接兩個以上而獲得之基團,碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合兩個以上而獲得之基團為較佳,碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合兩個以上而獲得之基團為更佳。 作為上述連接基,-O-、-S-、-C(=O)-、-S(=O)2 -、伸烷基、鹵化伸烷基、伸芳基或該等鍵結兩個以上而形成之連接基為較佳,-O-、-S-、伸烷基、鹵化伸烷基、伸芳基或該等鍵結兩個以上而形成之連接基為更佳。 作為上述伸烷基,碳數1~20的伸烷基為較佳,碳數1~10的伸烷基為更佳,碳數1~4的伸烷基為進一步較佳。 作為上述鹵化伸烷基,碳數1~20的鹵化伸烷基為較佳,碳數1~10的鹵化伸烷基為更佳,碳數1~4的鹵化伸烷基為進一步較佳。又,作為上述鹵化伸烷基中之鹵素原子,可以舉出氟原子、氯原子、溴原子、碘原子等,氟原子為較佳。上述鹵化伸烷基可以具有氫原子,亦可以使所有氫原子經鹵素原子取代,但是所有氫原子經鹵素原子取代為較佳。作為較佳的鹵化伸烷基的例子,可以舉出(二三氟甲基)亞甲基等。 作為上述伸芳基,伸苯基或伸萘基為較佳,伸苯基為更佳,1,3-伸苯基或1,4-伸苯基為進一步較佳。In formula (PAI-1), R 116 represents a divalent organic group, and R 111 represents a divalent organic group. In formula (PAI-1), R 116 can exemplify a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaryl group, or a group obtained by linking two or more of these groups together with a single bond or a linking group. It is preferred to have a linear aliphatic group with 2 to 20 carbons, a branched aliphatic group with 3 to 20 carbons, a cyclic aliphatic group with 3 to 20 carbons, an aromatic group with 6 to 20 carbons, or a group obtained by linking two or more of these groups together with a single bond or a linking group. It is even more preferred to have an aromatic group with 6 to 20 carbons, or an aromatic group obtained by linking two or more of these groups together with a single bond or a linking group. As the linking group, -O-, -S-, -C(=O)-, -S(=O) 2- , alkylene, halogenated alkylene, arylene, or a linking group formed by two or more of these bonds is preferred; -O-, -S-, alkylene, halogenated alkylene, arylene, or a linking group formed by two or more of these bonds is even more preferred. As the alkylene group, alkylene having 1 to 20 carbon atoms is preferred, alkylene having 1 to 10 carbon atoms is more preferred, and alkylene having 1 to 4 carbon atoms is even more preferred. As the halogenated alkylene group, halogenated alkylene having 1 to 20 carbon atoms is preferred, halogenated alkylene having 1 to 10 carbon atoms is even more preferred, and halogenated alkylene having 1 to 4 carbon atoms is even more preferred. Furthermore, examples of halogen atoms in the aforementioned halogenated alkyl groups include fluorine, chlorine, bromine, and iodine atoms, with fluorine atoms being preferred. The aforementioned halogenated alkyl groups may contain hydrogen atoms, or all hydrogen atoms may be substituted with halogen atoms, but substitution with halogen atoms is preferred. Examples of preferred halogenated alkyl groups include (di-trifluoromethyl)methylene. As for the aforementioned aryl groups, phenyl or naphthyl groups are preferred, with phenyl groups being more preferred, and 1,3-phenyl or 1,4-phenyl groups being even more preferred.
又,R116 從二羧酸化合物或二羧酸二鹵化物衍生為較佳。 在本發明中,將具有兩個羧基之化合物稱為二羧酸化合物,且將具有兩個被鹵化之羧基之化合物稱為二羧酸二鹵化物。 二羧酸二鹵化物中之羧基只要被鹵化即可,例如被氯化為較佳。亦即,二羧酸二鹵化物為二羧酸二氯化物化合物為較佳。 作為用於聚醯胺醯亞胺前驅物的製造中之可以被鹵化的二羧酸化合物或二羧酸二鹵化物,可以舉出直鏈狀或支鏈狀的脂肪族、環狀的脂肪族或芳香族二羧酸化合物或二羧酸二鹵化物等。 該等二羧酸化合物或二羧酸二鹵化物可以僅使用一種,亦可以使用兩種以上。Furthermore, R 116 is preferably derived from dicarboxylic acid compounds or dicarboxylic acid dihalides. In this invention, a compound having two carboxyl groups is called a dicarboxylic acid compound, and a compound having two halogenated carboxyl groups is called a dicarboxylic acid dihalide. The carboxyl groups in a dicarboxylic acid dihalide only need to be halogenated; for example, chlorination is preferred. That is, a dicarboxylic acid dihalide is preferably a dicarboxylic acid dichloride compound. Examples of halogenable dicarboxylic acid compounds or dicarboxylic acid dihalides that can be used in the manufacture of polyamide-imide precursors include linear or branched aliphatic, cyclic, or aromatic dicarboxylic acid compounds or dicarboxylic acid dihalides. Only one or more of these dicarboxylic acid compounds or dicarboxylic acid dihalides may be used.
具體而言,作為二羧酸化合物或二羧酸二鹵化物,包含碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合兩個以上而獲得之基團之二羧酸化合物或二羧酸二鹵化物為較佳,包含碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合兩個以上而獲得之基團之二羧酸化合物或二羧酸二鹵化物為更佳。Specifically, as a dicarboxylic acid compound or dicarboxylic acid dihalogenate, it is preferred that the dicarboxylic acid compound or dicarboxylic acid dihalogenate contains a straight-chain aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a single bond or a group obtained by combining two or more of these groups via a linker. It is even more preferred that the dicarboxylic acid compound or dicarboxylic acid dihalogenate contains an aromatic group having 6 to 20 carbon atoms, or a single bond or a group obtained by combining two or more of the aromatic groups having 6 to 20 carbon atoms via a linker.
又,作為二羧酸化合物的具體例,可以舉出丙二酸、二甲基丙二酸、乙基丙二酸、異丙基丙二酸、二正丁基丙二酸、琥珀酸、四氟琥珀酸、甲基琥珀酸、2,2-二甲基琥珀酸、2,3-二甲基琥珀酸、二甲基甲基琥珀酸、戊二酸、六氟戊二酸、2-甲基戊二酸、3-甲基戊二酸、2,2-二甲基戊二酸、3,3-二甲基戊二酸、3-乙基-3-甲基戊二酸、己二酸、八氟己二酸、3-甲基己二酸、庚二酸、2,2,6,6-四甲基庚二酸、辛二酸、十二氟辛二酸、壬二酸、癸二酸、十六氟癸二酸、1,9-壬二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十七烷二酸、十八烷二酸、十九烷二酸、二十烷二酸、二十一烷二酸、二十二烷二酸、二十三烷二酸、二十四烷二酸、二十五烷二酸、二十六烷二酸、二十七烷二酸、二十八烷二酸、二十九烷二酸、三十烷二酸、三十一烷二酸、三十二烷二酸、二乙醇酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、4,4’-聯苯羧酸、4,4’-聯苯羧酸、4,4’-二羧基二苯醚、二苯甲酮-4,4’-二羧酸等。 作為二羧酸二鹵化物的具體例,可以舉出將上述二羧酸化合物的具體例中之兩個羧基進行鹵化而形成之結構的化合物。Furthermore, specific examples of dicarboxylic acid compounds include malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2,2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetramethylpimelic acid, octanoic acid, dodecafluorooctanoic acid, azelaic acid, sebacic acid, and hexafluoro... Sebacatedioic acid, 1,9-azeladic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecanedioic acid, eicosanedioic acid, hexadecanedioic acid, dohenedioic acid, tricosanedioic acid, tetracosanedioic acid, pentacosanedioic acid, hexadecanedioic acid, Heptadecanedioic acid, octadecanedioic acid, nonacosanedioic acid, triacontanedioic acid, triacontanedioic acid, triacontanedioic acid, diglycolic acid, phthalic acid, isophthalic acid, terephthalic acid, 4,4’-biphenylcarboxylic acid, 4,4’-biphenylcarboxylic acid, 4,4’-dicarboxyl diphenyl ether, benzophenone-4,4’-dicarboxylic acid, etc. As a specific example of a dicarboxylic acid dihalide, a compound with a structure formed by halogenating two carboxyl groups in the above-mentioned dicarboxylic acid compounds can be given.
式(PAI-1)中,R111 與上述式(2)中之R111 的含義相同,較佳態樣亦相同。In formula (PAI-1), R 111 has the same meaning as R 111 in formula (2) above, and the better state is also the same.
〔特定樹脂的製造方法〕 特定樹脂例如能夠藉由下述途徑(Route)1或下述途徑2所示之方法來合成。 其中,本發明的特定樹脂的合成方法並不限定於此。[Method for Manufacturing a Specific Resin] A specific resin can be synthesized, for example, by the method shown in Route 1 or Route 2 below. However, the method for synthesizing the specific resin of the present invention is not limited to these methods.
-途徑1- 在對四羧酸二酐加成醇而獲得了半酯之後,加成二胺而獲得包含聚醯胺酸酯結構之樹脂之步驟中,藉由調整醇的當量或後添加四羧酸量等方法使二胺以使酸酐殘存於系統中之狀態發揮作用而獲得了聚醯胺酸酯―醯胺酸共聚物之後,藉由使用適當的縮合劑以使醯胺酸部閉環,從而能夠獲得具有異醯亞胺結構之樹脂。 將上述途徑1中之合成方案的概略示於以下。 【化學式20】 -Route 1- In the step of obtaining a half-ester by adding an alcohol to a tetracarboxylic acid dianhydride, followed by adding a diamine to obtain a resin containing a polyamide structure, the diamine is made to function in a state where the anhydride remains in the system by adjusting the stoichiometry of the alcohol or by subsequently adding the amount of tetracarboxylic acid, thereby obtaining a polyamide-amide copolymer. Then, by using a suitable condensing agent to close the amide ring, a resin having an isoamide structure can be obtained. A summary of the synthetic scheme in Route 1 above is shown below. [Chemical Formula 20]
上述包含聚醯胺酸酯結構之樹脂的製造在溶劑中進行為較佳。作為溶劑,可以舉出二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇甲基乙醚、二乙二醇單乙醚乙酸酯、三乙二醇二甲醚、乙二醇單乙醚乙酸酯、丙二醇單甲醚乙酸酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乳酸乙酯、環己酮、N-甲基-2-吡咯啶酮及N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、四羥基呋喃等。 上述包含聚醯胺酸酯結構之樹脂的製造中之溫度、反應時間只要依據公知的條件適當設定即可,但是例如能夠設為40~200℃且10分鐘~20小時。The manufacture of the aforementioned resins containing polyamide structures is preferably carried out in a solvent. Examples of solvents include diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol monoethyl ether acetate, triethylene glycol dimethyl ether, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, ethyl lactate, cyclohexanone, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, and tetrahydroxyfuran. The temperature and reaction time in the manufacturing of the above-mentioned resin containing polyamide structure can be set appropriately according to known conditions, but for example, it can be set to 40-200°C and 10 minutes to 20 hours.
在獲得上述包含聚醯胺酸酯結構之樹脂之步驟中,可以使用鹵化劑將半酯鹵化而使用。作為鹵化劑,可以舉出SOCl2 、磷醯氯等。 又,使用非鹵素系觸媒而不使用上述鹵化劑進行合成亦較佳。作為上述非鹵素系觸媒,能夠無特別限制地使用不包含鹵素原子的公知的醯胺化觸媒,例如可以舉出硼氧烴三聚物(boroxine)化合物、N-羥基化合物、三級胺、磷酸酯、胺鹽、脲化合物等、碳二亞胺化合物。作為上述碳二亞胺化合物,可以舉出N,N’-二異丙基碳二亞胺、N,N’-二環己基碳二亞胺等。In the step of obtaining the resin containing the polyamide structure described above, a halogenating agent can be used to halogenate the half-ester. Examples of halogenating agents include SOCl2 and phosphochloride. Alternatively, it is preferable to use a non-halogen catalyst without using the aforementioned halogenating agent. As a non-halogen catalyst, known amide catalysts that do not contain halogen atoms can be used without particular limitation, such as boroxine trimers, N-hydroxyl compounds, tertiary amines, phosphate esters, amine salts, urea compounds, and carbodiimide compounds. Examples of the aforementioned carbodiimide compounds include N,N'-diisopropylcarbodiimide and N,N'-dicyclohexylcarbodiimide.
作為用於上述醯胺酸部的閉環之縮合劑,可以舉出乙酸酐-吡啶系試藥、乙酸酐-三乙胺系試藥、三氟乙酸酐、二環己基碳二亞胺等碳二亞胺系縮合劑等。 上述閉環中之溫度、反應時間只要依據公知的條件適當設定即可,但是例如能夠設為40~200℃且10分鐘~20小時。Examples of condensing agents used for ring-closing of the aforementioned acetic acid moiety include acetic anhydride-pyridine reagents, acetic anhydride-triethylamine reagents, trifluoroacetic anhydride, and carbodiimide condensing agents such as dicyclohexylcarbodiimide. The temperature and reaction time in the aforementioned ring closure can be appropriately set according to known conditions, but for example, they can be set to 40–200°C and 10 minutes–20 hours.
-途徑2- 在對四羧酸二酐加成二胺並設為包含聚醯胺酸結構之樹脂,藉由使用適當的縮合劑進行閉環而獲得了聚異醯亞胺之後,使醇作用於上述聚異醯亞胺而獲得包含聚醯胺酸結構之樹脂之步驟中,藉由調整所添加之醇的當量以使異醯亞胺結構殘存,從而能夠獲得具有異醯亞胺結構之樹脂。 將上述途徑2中之合成方案的概略示於以下。 【化學式21】 -Route 2- In the step of adding a diamine to a tetracarboxylic dianhydride and assuming it to be a resin containing a polyamide structure, obtaining a polyisoimide by ring closure using a suitable condensing agent, and then reacting an alcohol with the aforementioned polyisoimide to obtain a resin containing a polyamide structure, the amount of alcohol added is adjusted to retain the isoimide structure, thereby obtaining a resin having an isoimide structure. A summary of the synthetic scheme in Route 2 above is shown below. [Chemical Formula 21]
上述包含聚醯胺酸結構之樹脂的製造在溶劑中進行為較佳。作為溶劑,可以舉出與上述途徑1中所舉出之溶劑相同的溶劑。 上述包含聚醯胺酸結構之樹脂的製造中之溫度、反應時間只要依據公知的條件適當設定即可,但是例如能夠設為40~200℃且10分鐘~20小時。The manufacture of the aforementioned resin containing a polyamide structure is preferably carried out in a solvent. As a solvent, the same solvents mentioned in route 1 above can be used. The temperature and reaction time in the manufacture of the aforementioned resin containing a polyamide structure can be appropriately set according to known conditions, but for example, they can be set to 40–200°C for 10 minutes to 20 hours.
作為上述縮合劑,例如可以舉出作為碳二亞胺系縮合劑之、1-[3-(二甲基胺基)丙基]-3-乙基碳二亞胺、鹽酸1-乙基-3-(3-二甲基胺基丙基)碳二亞胺、N,N’-二環己基碳二亞胺、N,N’-二異丙基碳二亞胺;作為咪唑系縮合劑之、N,N’-羰基二咪唑、1,1’-羰基二(1,2,4-三唑);作為三𠯤系縮合劑之、4-(4,6-二甲氧基-1,3,5-三𠯤-2-基)-4-甲基嗎啉=鹽酸鹽n水合物、三氟甲磺酸(4,6-二甲氧基-1,3,5-三𠯤-2-基)-(2-辛氧基-2-氧代乙基)二甲基銨;作為鏻系縮合劑之、1H-苯并三唑-1-基氧基三(二甲基胺基)鏻六氟磷酸鹽、1H-苯并三唑-1-基氧基三吡咯啶酮鏻六氟磷酸鹽、(7-氮雜苯并三唑-1-基氧基)三吡咯啶酮鏻六氟磷酸鹽、氯三吡咯啶酮鏻六氟磷酸鹽、溴三(二甲基胺基)鏻六氟磷酸鹽、3-(二乙氧基磷醯氧基)-1,2,3-苯并三𠯤-4(3H)-酮;作為脲系縮合劑之、O-(苯并三唑-1-基)-N,N,N’,N’-四甲基脲六氟磷酸鹽、O-(7-氮雜苯并三唑-1-基)-N,N,N’,N’-四甲基脲六氟磷酸鹽、O-(N-琥珀醯亞胺基)-N,N,N’,N’-四甲基脲四氟硼酸鹽、O-(N-琥珀醯亞胺基)-N,N,N’,N’-四甲基脲六氟磷酸鹽、O-(3,4-二氫-4-氧代-1,2,3-苯并三𠯤-3-基)-N,N,N’,N’-四甲基脲四氟硼酸鹽、S-(1-氧化物-2-吡啶基)-N,N,N’,N’-四甲基硫脲四氟硼酸鹽、O-[2-氧代-1(2H)-吡啶基]-N,N,N’,N’-四甲基脲四氟硼酸鹽、{{[(1-氰基-2-乙氧基-2-氧代基亞乙基)胺基]氧基}-4-嗎啉代亞甲基}二甲基銨六氟磷酸鹽;作為氟烷系縮合劑之、2-氯-1,3-二甲基咪唑啉六氟磷酸鹽、1-(氯-1-吡咯啶基亞甲基)吡咯啶鎓六氟磷酸鹽、2-氟-1,3-二甲基咪唑啉六氟磷酸鹽、氟-N,N,N’,N’-四甲基甲脒六氟磷酸鹽、乙酸酐-吡啶系試藥、乙酸酐-三乙胺系試藥、三氟乙酸酐等。 又,可以與縮合劑同時使用添加劑。作為添加劑,可以舉出1-羥基苯并三唑、1-羥基-7-氮雜苯并三唑、N-羥基琥珀醯亞胺、碳酸N,N’-二琥珀醯亞胺基等。 在該等之中,可以獲得穩定且能夠單離的異醯亞胺聚合體,從而碳二亞胺系縮合劑為較佳,尤其,鹽酸1-乙基-3-(3-二甲基胺基丙基)碳二亞胺(1-乙基-3-(3-二甲基胺基丙基)碳二亞胺鹽酸)為較佳。Examples of the aforementioned condensing agents include, for instance, 1-[3-(dimethylamino)propyl]-3-ethylcarbodiimide, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride, N,N'-dicyclohexylcarbodiimide, and N,N'-diisopropylcarbodiimide as carbodiimide-based condensing agents; N,N'-carbonyldiimidazole and 1,1'-carbonyldi(1,2,4-triazole) as imidazole-based condensing agents; and 4-(4,6-dimethoxy-1,3,5-trimethoxy-2-yl)-4-methylmorpholine hydrochloride hydrate and trifluoromethanesulfonic acid (4,6-dimethoxy- 1,3,5-Triazol-2-yl)-(2-octyloxy-2-oxoethyl)dimethylammonium; as phosphonium-based condensing agents, 1H-benzotriazol-1-yloxytris(dimethylamino)phosphonium hexafluorophosphate, 1H-benzotriazol-1-yloxytripyrrolidone phosphonium hexafluorophosphate, (7-azabenzotriazol-1-yloxy)tripyrrolidone phosphonium hexafluorophosphate, chlorotripyrrolidone phosphonium hexafluorophosphate, bromotris(dimethylamino)phosphonium hexafluorophosphate, 3-(diethoxyphosphatoxy)-1,2,3-benzotriazol-4(3H)-one; as urea-based condensing agents, O-(benzotriazol-1-yl)-N,N,N ',N'-Tetramethylurea hexafluorophosphate, O-(7-azabenzotriazol-1-yl)-N,N,N',N'-tetramethylurea hexafluorophosphate, O-(N-succinimidyl)-N,N,N',N'-tetramethylurea tetrafluoroborate, O-(N-succinimidyl)-N,N,N',N'-tetramethylurea hexafluorophosphate, O-(3,4-dihydro-4-oxo-1,2,3-benzotriazol-3-yl)-N,N,N',N'-tetramethylurea tetrafluoroborate, S-(1-oxide-2-pyridyl)-N,N,N',N'-tetramethylthiourea tetrafluoroborate, O-[2 [-oxo-1(2H)-pyridyl]-N,N,N’,N’-tetramethylurea tetrafluoroborate, {{[(1-cyano-2-ethoxy-2-oxoylethylene)amino]oxy}-4-morpholinomethylene} dimethylammonium hexafluorophosphate; as a fluoroalkyl condensing agent, 2-chloro-1,3-dimethylimidazoline hexafluorophosphate, 1-(chloro-1-pyrrolidinylmethylene)pyrrolidone hexafluorophosphate, 2-fluoro-1,3-dimethylimidazoline hexafluorophosphate, fluoro-N,N,N’,N’-tetramethylformamidine hexafluorophosphate, acetic anhydride-pyridine reagents, acetic anhydride-triethylamine reagents, trifluoroacetic anhydride, etc. Furthermore, additives can be used simultaneously with condensing agents. Examples of additives include 1-hydroxybenzotriazole, 1-hydroxy-7-azabenzotriazole, N-hydroxysuccinimide, and N,N'-disuccinimide carbonate. Among these, stable and isoimidide polymers that can be isolated can be obtained, thus carbodiimide-based condensing agents are preferred, especially 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride).
在添加上述縮合劑之前,可以藉由末端密封成分密封包含聚醯胺酸結構之樹脂的末端。 作為末端密封成分,可以舉出單胺、單異氰酸酯、單羧酸活性體(例如,具有酸酐結構、醯氯結構或亞硫醯氯結構之化合物)等。 使用上述末端密封成分時的反應條件並無特別限定,只要依據末端密封成分的種類等適當設定即可,但是例如能夠設為10~200℃且10分鐘~20小時。Before adding the aforementioned condensing agent, the ends of the resin containing the polyamide structure can be sealed using an end-sealing component. Examples of end-sealing components include monoamines, monoisocyanates, and monocarboxylic acid actives (e.g., compounds having an anhydride, chlorohydrin, or thionylchlorohydrin structures). The reaction conditions when using the aforementioned end-sealing components are not particularly limited, and can be appropriately set according to the type of end-sealing component. However, for example, a temperature of 10–200°C and a reaction time of 10 minutes to 20 hours are possible.
在上述途徑1、途徑2中的任一個中,特定樹脂中所包含之聚合性基能夠藉由使用具有聚合性基之醇(例如,甲基丙烯酸羥乙酯等)作為上述醇、使用具有聚合性基之二胺作為上述二胺或預先向上述具有異醯亞胺結構之樹脂導入被反應性基(例如,羧基、羥基等),並藉由使與上述被反應性基能夠反應的反應性基(例如,環氧基、異氰酸酯基等)及具有聚合性基之化合物與上述樹脂進行反應而導入。In either of the above pathways 1 and 2, the polymerizable group contained in a particular resin can be introduced by using an alcohol having a polymerizable group (e.g., hydroxyethyl methacrylate, etc.) as the alcohol, using a diamine having a polymerizable group as the diamine, or by pre-introducing a reactive group (e.g., carboxyl group, hydroxyl group, etc.) into the resin having an isoimidine structure, and by reacting a reactive group (e.g., epoxy group, isocyanate group, etc.) that can react with the above reactive group and a compound having a polymerizable group with the resin.
在上述途徑1、途徑2中的任一個中,亦可以包括析出固體並再溶解之步驟。具體而言,可以舉出如下步驟:使反應液中的聚醯亞胺前驅物沉澱於水、醇等溶劑中,並使四氫呋喃等聚醯亞胺前驅物等再溶解於可溶解的溶劑中。 又,之後,亦可以包括乾燥聚醯亞胺前驅物等之步驟。藉由上述乾燥步驟,能夠獲得粉末狀的聚醯亞胺前驅物等。In either of the above-described pathways 1 and 2, a step of precipitating a solid and then redissolving it may be included. Specifically, this can be achieved by precipitating the polyimide precursor in the reaction solution in a solvent such as water or alcohol, and then redissolving the polyimide precursor, such as tetrahydrofuran, in a soluble solvent. Furthermore, a step of drying the polyimide precursor may also be included. This drying step yields a powdered polyimide precursor.
〔含量〕 本發明的組成物中之特定樹脂的含量相對於組成物的總固體成分為20質量%以上為較佳,30質量%以上為更佳,40質量%以上為進一步較佳,50質量%以上為更進一步較佳。又,本發明的組成物中之樹脂的含量相對於組成物的總固體成分為99.5質量%以下為較佳,99質量%以下為更佳,98質量%以下為進一步較佳,97質量%以下為更進一步較佳,95質量%以下為又更進一步較佳。 本發明的組成物可以僅包含一種特定樹脂,亦可以包含兩種以上。在包含兩種以上之情況下,合計量在上述範圍內為較佳。[Content] The content of the specific resin in the composition of the present invention is preferably 20% by mass or more, more preferably 30% by mass or more, further preferably 40% by mass or more, and even more preferably 50% by mass or more, relative to the total solid content of the composition. Furthermore, the content of the resin in the composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, further preferably 98% by mass or less, even more preferably 97% by mass or less, and even more preferably 95% by mass or less, relative to the total solid content of the composition. The composition of the present invention may contain only one specific resin, or it may contain two or more. When two or more resins are contained, the total amount within the above-mentioned range is preferred.
<感放射線聚合起始劑> 本發明的組成物包含感放射線聚合起始劑。 感放射線聚合起始劑只要為與放射線進行反應而產生聚合起始種之化合物即可,但是光聚合起始劑為較佳。 又,放射線表示電子束、紫外線、X射線、α射線、β射線、γ射線等,紫外線為較佳。<Radiation-Induced Polymerization Initiator> The composition of this invention includes a radiation-induced polymerization initiator. The radiation-induced polymerization initiator is any compound that reacts with radiation to produce a polymerization initiator, but a photopolymerization initiator is preferred. Furthermore, radiation refers to electron beams, ultraviolet radiation, X-rays, alpha rays, beta rays, gamma rays, etc., with ultraviolet radiation being preferred.
〔光聚合起始劑〕 本發明的組成物包含光聚合起始劑作為光敏劑為較佳。 光聚合起始劑為光自由基聚合起始劑為較佳。作為光自由基聚合起始劑,並無特別限制,能夠從公知的光自由基聚合起始劑中適當選擇。例如,對紫外線區域至可見區域的光線具有感光性之光自由基聚合起始劑為較佳。又,亦可以為與光激勵之敏化劑產生某些作用而生成活性自由基之活性劑。 又,作為上述光自由基聚合起始劑,後述肟化合物為較佳。[Photopolymerization Initiator] The composition of this invention preferably includes a photopolymerization initiator as a photosensitizer. The photopolymerization initiator is preferably a photoradical polymerization initiator. There are no particular limitations on the photoradical polymerization initiator, and it can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator that is photosensitizing to light in the ultraviolet to visible region is preferred. Alternatively, it can be an active agent that generates active free radicals by interacting with a photoexcitation sensitizer. Furthermore, the oxime compound described later is preferred as the above-mentioned photoradical polymerization initiator.
光自由基聚合起始劑至少含有一種在約300~800nm(較佳為330~500nm)的範圍內至少具有約50L/mol-1 /cm-1 莫耳吸光係數之化合物為較佳。關於化合物的莫耳吸光係數,能夠使用公知的方法來測定。例如,藉由紫外可見分光光度計(Varian Medical Systems, Inc.製Cary-5 spectrophotometer),並使用乙酸乙酯溶劑在0.01g/L的濃度下進行測定為較佳。The photoradical polymerization initiator preferably contains at least one compound having a molar absorptivity of at least about 50 L/ mol⁻¹ / cm⁻¹ in the range of about 300–800 nm (preferably 330–500 nm). The molar absorptivity of the compound can be determined using known methods. For example, it is preferable to determine it using a UV-Vis spectrophotometer (Cary-5 spectrophotometer manufactured by Varian Medical Systems, Inc.) with ethyl acetate solvent at a concentration of 0.01 g/L.
作為光自由基聚合起始劑,能夠任意使用公知的化合物。例如,可以舉出鹵化烴衍生物(例如具有三𠯤骨架之化合物、具有噁二唑骨架之化合物、具有三鹵甲基之化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮化合物、羥基苯乙酮、偶氮系化合物、疊氮化合物、茂金屬化合物、有機硼化合物、鐵芳烴錯合物等。關於該等詳細內容,能夠參閱日本特開2016-027357號公報的0165~0182段、國際公開第2015/199219號的0138~0151段的記載,並將該內容編入本說明書中。As a photoradical polymerization initiator, any known compound can be used. Examples include halogenated hydrocarbon derivatives (such as compounds with a trihalomethane skeleton, compounds with an oxadiazole skeleton, compounds with a trihalomethane skeleton, etc.), acetyphosphine compounds such as acetyphosphine oxide, hexaaryl diimidazole, oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, hydroxyacetophenone, azo compounds, azide compounds, metallocene compounds, organoboron compounds, and iron-aromatic hydrocarbon complexes. For details regarding these contents, please refer to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015/199219, and these contents are incorporated into this specification.
作為酮化合物,例如可以例示日本特開2015-087611號公報的0087段中所記載的化合物,並將該內容編入本說明書中。市售品中,亦可以較佳地使用KAYACURE DETX(Nippon Kayaku Co.,Ltd.製)。As a ketone compound, for example, the compound described in paragraph 0087 of Japanese Patent Application Publication No. 2015-087611 can be cited, and that content is incorporated into this specification. KAYACURE DETX (manufactured by Nippon Kayaku Co., Ltd.) is also preferred in commercially available products.
在本發明的一實施態樣中,作為光自由基聚合起始劑,能夠較佳地使用羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如能夠使用日本特開平10-291969號公報中所記載的胺基苯乙酮系起始劑、日本專利第4225898號中所記載的醯基氧化膦系起始劑。In one embodiment of the present invention, hydroxyacetophenone compounds, aminoacetophenone compounds, and amide phosphine compounds are preferably used as photoradical polymerization initiators. More specifically, for example, aminoacetophenone-based initiators as described in Japanese Patent Application Publication No. 10-291969 and amide phosphine oxide-based initiators as described in Japanese Patent No. 4225898 can be used.
作為羥基苯乙酮系起始劑,能夠使用IRGACURE 184(IRGACURE為註冊商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(產品名稱:均為BASF公司製)。As a hydroxyacetophenone initiator, it can use IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (product names: all manufactured by BASF).
作為胺基苯乙酮系起始劑,能夠使用作為市售品之IRGACURE 907、IRGACURE 369及IRGACURE 379(產品名稱:均為BASF公司製)。As an aminoacetophenone-based initiator, it can be used with commercially available products such as IRGACURE 907, IRGACURE 369 and IRGACURE 379 (all products manufactured by BASF).
作為胺基苯乙酮系起始劑,亦能夠使用吸收極大波長與365nm或405nm等波長光源匹配之日本特開2009-191179號公報中所記載的化合物。As an aminoacetophenone-based initiator, compounds described in Japanese Patent Application Publication No. 2009-191179, which have extremely high absorption wavelengths and are matched with light sources of wavelengths such as 365 nm or 405 nm, can also be used.
作為醯基膦系起始劑,可以舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦等。又,能夠使用作為市售品之IRGACURE-819或IRGACURE-TPO(產品名稱:均為BASF公司製)。Examples of phosphine-based initiators include 2,4,6-trimethylbenzoyl-diphenylphosphine oxide. Additionally, commercially available products such as IRGACURE-819 or IRGACURE-TPO (both manufactured by BASF) can be used.
作為茂金屬化合物,可以例示IRGACURE-784、IRGACURE-784EG(均為BASF公司製)等。Examples of metallocene compounds include IRGACURE-784 and IRGACURE-784EG (both manufactured by BASF).
作為光自由基聚合起始劑,可以更佳地舉出肟化合物。藉由使用肟化合物,能夠更有效地提高曝光寬容度。肟化合物的曝光寬容度(曝光餘量)較廣,並且亦作為光硬化促進劑而起作用,因此為特佳。Oxime compounds are a better example of photoradical polymerization initiators. Using oxime compounds allows for a more effective increase in exposure tolerance. Oxime compounds are particularly advantageous because they offer a wider exposure tolerance (residual exposure) and also act as photocuring accelerators.
作為肟化合物的具體例,能夠使用日本特開2001-233842號公報中所記載的化合物、日本特開2000-080068號公報中所記載的化合物、日本特開2006-342166號公報中所記載的化合物。As specific examples of oxime compounds, compounds disclosed in Japanese Patent Application Publication No. 2001-233842, Japanese Patent Application Publication No. 2000-080068, and Japanese Patent Application Publication No. 2006-342166 may be used.
作為較佳的肟化合物,例如可以舉出下述結構的化合物、3-苯甲醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、3-丙醯氧基亞胺基丁烷-2-酮、2-乙醯氧基亞胺基戊烷-3-酮、2-乙醯氧基亞胺基-1-苯基丙烷-1-酮、2-苯甲醯氧基亞胺基-1-苯基丙烷-1-酮、3-(4-甲苯磺醯氧基)亞胺基丁烷-2-酮及2-乙氧基羰氧基亞胺基-1-苯基丙烷-1-酮等。在本發明的組成物中,尤其使用肟化合物(肟系的光聚合起始劑)作為光自由基聚合起始劑為較佳。肟系光聚合起始劑在分子內具有>C=N-O-C(=O)-的連接基。Preferred oxime compounds include, for example, compounds with the following structures: 3-benzoxylinosylbutane-2-one, 3-acetoxylinosylbutane-2-one, 3-propoxylinosylbutane-2-one, 2-acetoxylinosylpentane-3-one, 2-acetoxylinosyl-1-phenylpropane-1-one, 2-benzoxylinosyl-1-phenylpropane-1-one, 3-(4-toluenesulfonoxy)iminobutane-2-one, and 2-ethoxycarbonylosyl-1-phenylpropane-1-one. In the compositions of the present invention, the use of oxime compounds (oxime-based photopolymerization initiators) as photoradical polymerization initiators is particularly preferred. Oxime photopolymerization initiators have a linker group >C=N-O-C(=O)- within the molecule.
【化學式22】 【Chemical Formula 22】
市售品中,亦可以較佳地使用IRGACURE OXE 01、IRGACURE OXE 02、IRGACURE OXE 03、IRGACURE OXE 04(以上為BASF公司製)、ADEKA OPTOMER N-1919(ADEKA CORPORATION製、日本特開2012-014052號公報中所記載的光自由基聚合起始劑2)。又,亦能夠使用TR-PBG-304(Changzhou Tronly New Electronic Materials CO., LTD.製)、ADEKA ARKLS NCI-831及ADEKA ARKLS NCI-930(ADEKA CORPORATION製)。又,能夠使用DFI-091(DAITO CHEMIX Co.,Ltd.製)。又,亦能夠使用下述結構的肟化合物。 【化學式23】 Among commercially available products, IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, and IRGACURE OXE 04 (all manufactured by BASF), and ADEKA OPTOMER N-1919 (manufactured by ADEKA CORPORATION, the photoradical polymerization initiator 2 disclosed in Japanese Patent Application Publication No. 2012-014052) are also suitable. Furthermore, TR-PBG-304 (manufactured by Changzhou Tronly New Electronic Materials CO., LTD.), ADEKA ARKLS NCI-831, and ADEKA ARKLS NCI-930 (manufactured by ADEKA CORPORATION) are also suitable. Additionally, DFI-091 (manufactured by DAITO CHEMIX Co., Ltd.) is also suitable. Furthermore, oxime compounds with the following structure can also be used. [Chemical Formula 23]
作為光聚合起始劑,亦能夠使用具有茀環之肟化合物。作為具有茀環之肟化合物的具體例,可以舉出日本特開2014-137466號公報中所記載的化合物、日本專利06636081號中所記載的化合物。Oxime compounds with cyclohexane can also be used as photopolymerization initiators. Specific examples of oxime compounds with cyclohexane include the compound described in Japanese Patent Application Publication No. 2014-137466 and the compound described in Japanese Patent No. 06636081.
作為光聚合起始劑,亦能夠使用具有咔唑環中的至少一個苯環成為萘環之骨架之肟化合物。作為該種肟化合物的具體例,可以舉出國際公開第2013/083505號中所記載的化合物。As a photopolymerization initiator, oxime compounds having at least one benzene ring in the carbazole ring forming the naphthalene ring skeleton can also be used. Specific examples of such oxime compounds include the compound described in International Publication No. 2013/083505.
又,亦能夠使用具有氟原子之肟化合物。作為該種肟化合物的具體例,可以舉出日本特開2010-262028號公報中所記載之化合物、日本特表2014-500852號公報的0345段中所記載之化合物24、36~40、日本特開2013-164471號公報的0101段中所記載之化合物(C-3)等。Furthermore, oxime compounds containing fluorine atoms can also be used. Specific examples of such oxime compounds include the compounds described in Japanese Patent Application Publication No. 2010-262028, compounds 24, 36 to 40 described in paragraph 0345 of Japanese Patent Application Publication No. 2014-500852, and compound (C-3) described in paragraph 0101 of Japanese Patent Application Publication No. 2013-164471.
作為最佳的肟化合物,可以舉出日本特開2007-269779號公報中所示之具有特定取代基之肟化合物或日本特開2009-191061號公報中所示之具有硫芳基之肟化合物等。As the best oxime compounds, examples include the oxime compounds with specific substituents shown in Japanese Patent Application Publication No. 2007-269779 and the oxime compounds with thioaryl groups shown in Japanese Patent Application Publication No. 2009-191061.
從曝光靈敏度的觀點考慮,光自由基聚合起始劑為選自包括三鹵甲基三𠯤化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯基-苯-鐵錯合物及其鹽、鹵甲基噁二唑化合物、3-芳基取代香豆素化合物之群組中的化合物為較佳。From the perspective of exposure sensitivity, photoradical polymerization initiators are preferably compounds selected from the group consisting of trihalomethane trihalomethane compounds, benzyl dimethyl ketone compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acetophosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazolium dimers, onium salts, benzothiazole compounds, benzophenone compounds, acetophenone compounds and their derivatives, cyclopentadienyl-benzene-iron complexes and their salts, halomethanediazole compounds, and 3-aryl substituted coumarin compounds.
進一步較佳的光自由基聚合起始劑為三鹵甲基三𠯤化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、二苯甲酮化合物、苯乙酮化合物,選自包括三鹵甲基三𠯤化合物、α-胺基酮化合物、肟化合物、三芳基咪唑二聚體、二苯甲酮化合物之群組中的至少一種化合物為更進一步較佳,使用茂金屬化合物或肟化合物為又更進一步較佳,肟化合物為再更進一步較佳。Further preferred photoradical polymerization initiators are trihalomethane trihalomethane compounds, α-aminoketone compounds, acetophosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazolium dimers, onium salt compounds, benzophenone compounds, and acetophenone compounds. It is even more preferred to select at least one compound from the group consisting of trihalomethane trihalomethane compounds, α-aminoketone compounds, oxime compounds, triarylimidazolium dimers, and benzophenone compounds. It is even more preferred to use metallocene compounds or oxime compounds. It is even more preferred to use oxime compounds.
又,光自由基聚合起始劑亦能夠使用二苯甲酮、N,N’-四甲基-4,4’-二胺基二苯甲酮(米其勒酮(Michler’s ketone))等N,N’-四烷基-4,4’-二胺基二苯甲酮,2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1,2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1等芳香族酮、烷基蒽醌等與芳香環縮環而形成之醌類、安息香烷基醚等安息香醚化合物、安息香、烷基安息香等安息香化合物、苄基二甲基縮酮等苄基衍生物等。又,亦能夠使用下述式(I)所表示之化合物。Furthermore, photoradical polymerization initiators can also include benzophenone, N,N'-tetraalkyl-4,4'-diaminobenzophenone (Michler's ketone), and other N,N'-tetraalkyl-4,4'-diaminobenzophenones; aromatic ketones such as 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1,2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-acetone-1; quinones formed by condensation of aromatic rings with alkyl anthraquinones; benzoin ether compounds such as benzoin alkyl ethers; benzoin compounds such as benzoin and alkyl benzoin; and benzyl derivatives such as benzyl dimethyl ketone. Additionally, compounds represented by formula (I) below can also be used.
【化學式24】 【Chemical Formula 24】
式(I)中,RI00 為碳數1~20的烷基、藉由一個以上的氧原子而中斷之碳數2~20的烷基、碳數1~12的烷氧基、苯基或碳數1~20的烷基、碳數1~12的烷氧基、鹵素原子、環戊基、環己基、碳數2~12的烯基、經藉由一個以上的氧原子而中斷之碳數2~18的烷基及碳數1~4的烷基中的至少一個取代的苯基或聯苯基,RI01 為式(II)所表示之基團或為與RI00 相同的基團,RI02 ~RI04 分別獨立地為碳數1~12的烷基、碳數1~12的烷氧基或鹵素。In formula (I), RI00 is an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxy group having 1 to 12 carbon atoms, a phenyl group, or an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 2 to 12 carbon atoms, an alkyl group having 2 to 18 carbon atoms interrupted by one or more oxygen atoms, and an alkyl group having 1 to 4 carbon atoms, at least one of which is a substituted phenyl or biphenyl group. RI01 is a group represented by formula (II) or a group identical to RI00 . RI02 to RI04 are each independently an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen.
【化學式25】 【Chemical Formula 25】
式中,RI05 ~RI07 與上述式(I)的RI02 ~RI04 相同。In the formula, RI05 to RI07 are the same as RI02 to RI04 in the above formula (I).
又,光自由基聚合起始劑亦能夠使用國際公開第2015/125469號的0048~0055段中所記載的化合物。Furthermore, the photoradical polymerization initiators can also be the compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/125469.
在包含光聚合起始劑之情況下,其含量相對於本發明的組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%,更進一步較佳為1.0~10質量%。光聚合起始劑可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的光聚合起始劑之情況下,合計量在上述範圍內為較佳。When a photopolymerization initiator is included, its content relative to the total solid content of the composition of the present invention is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, even more preferably 0.5 to 15% by mass, and still more preferably 1.0 to 10% by mass. The photopolymerization initiator may be one type or may contain two or more types. When two or more photopolymerization initiators are included, the total amount is preferably within the above range.
〔光酸產生劑〕 又,本發明的組成物包含光酸產生劑作為感放射線聚合起始劑亦較佳。 藉由組成物含有光酸產生劑和後述除了自由基聚合性化合物以外的聚合性化合物,亦能夠設為如下態樣:例如利用在曝光部產生之酸來促進上述聚合性化合物的交聯反應,以使曝光部比非曝光部更不易被顯影液去除。依據該種態樣,能夠獲得負型圖案。[Photoacid Generator] Furthermore, it is preferable that the composition of the present invention includes a photoacid generator as a radiosensitive polymerization initiator. By including the photoacid generator and polymerizable compounds (other than free radical polymerizable compounds, as described later) in the composition, it is also possible to achieve a state in which, for example, the acid generated in the exposed area promotes the crosslinking reaction of the aforementioned polymerizable compounds, making the exposed area less susceptible to removal by the developing solution than the non-exposed area. According to this state, a negative pattern can be obtained.
作為光酸產生劑,只要為藉由曝光而產生酸者,則並無特別限定,可以舉出醌二疊氮化合物、重氮鹽、鏻鹽、鋶鹽、錪鎓鹽等鎓鹽化合物、醯亞胺磺酸鹽、肟磺酸鹽、重氮二碸、二碸、鄰硝基苄基磺酸鹽等磺酸鹽化合物等。As a photoacid generator, there are no particular limitations as long as it generates acid through exposure. Examples include quinone diazonium compounds, diazonium salts, phosphonium salts, strontium salts, monium salts, styrannium salts, acetylene sulfonates, oxime sulfonates, diazonium, diazonium, and sulfonate compounds such as orthonitrobenzyl sulfonate.
作為醌二疊氮化合物,可以舉出醌二疊氮的磺酸酯鍵結於聚羥基化合物而獲得者,醌二疊氮的磺酸磺醯胺鍵於聚胺化合物而獲得者,醌二疊氮的磺酸藉由酯鍵及磺醯胺鍵中的至少一者鍵結於聚羥基聚胺化合物而獲得者等。在本發明中,例如,該等聚羥基化合物或聚胺化合物的官能基整體的50莫耳%以上經醌二疊氮取代為較佳。Examples of quinone diazonium compounds include those obtained by bonding a quinone diazonium sulfonate ester to a polyhydroxyl compound, those obtained by bonding a quinone diazonium sulfonic acid sulfonamide to a polyamine compound, and those obtained by bonding a quinone diazonium sulfonic acid to a polyhydroxyl polyamine compound via at least one of an ester bond and a sulfonamide bond. In this invention, for example, it is preferable that at least 50 mol% of the functional groups of such polyhydroxyl or polyamine compounds are substituted with quinone diazonium compounds.
在本發明中,醌二疊氮可以較佳地使用5-萘醌二疊氮磺醯基、4-萘醌二疊氮磺醯基中的至少一種。4-萘醌二疊氮磺醯酯化合物在水銀燈的i射線區域具有吸收性,適合於i射線曝光。5-萘醌二疊氮磺醯酯化合物的吸收延伸至水銀燈的g射線區域,適合於g射線曝光。在本發明中,依據曝光波長來選擇4-萘醌二疊氮磺醯酯化合物、5-萘醌二疊氮磺醯酯化合物為較佳。又,在相同分子中可以含有具有4-萘醌二疊氮磺醯基、5-萘醌二疊氮磺醯基之萘醌二疊氮磺醯酯化合物,亦可以含有4-萘醌二疊氮磺醯酯化合物和5-萘醌二疊氮磺醯酯化合物。In this invention, at least one of 5-naphthoquinone diazonium sulfonate and 4-naphthoquinone diazonium sulfonate is preferably used as the diazonium sulfonate. The 4-naphthoquinone diazonium sulfonate compound is absorbent in the i-ray region of a mercury lamp and is suitable for i-ray exposure. The absorption of the 5-naphthoquinone diazonium sulfonate compound extends to the g-ray region of a mercury lamp and is suitable for g-ray exposure. In this invention, it is preferable to select the 4-naphthoquinone diazonium sulfonate compound or the 5-naphthoquinone diazonium sulfonate compound based on the exposure wavelength. Furthermore, the same molecule may contain naphthoquinone disulfonate compounds having 4-naphthoquinone disulfonyl and 5-naphthoquinone disulfonyl groups, or it may contain both 4-naphthoquinone disulfonate compounds and 5-naphthoquinone disulfonate compounds.
上述萘醌二疊氮化合物能夠藉由具有酚性羥基之化合物與醌二疊氮磺氧化合物的酯化反應來合成,亦能夠藉由公知的方法來合成。藉由使用該等萘醌二疊氮化合物,進一步提高解析度、靈敏度、殘膜率。 作為上述萘醌二疊氮化合物,例如可以舉出1,2-萘醌-2-二疊氮-5-磺酸或1,2-萘醌-2-二疊氮-4-磺酸、該等化合物的鹽或酯化合物等。The aforementioned naphthoquinone diazonium compounds can be synthesized via esterification of a compound with a phenolic hydroxyl group and a quinone diazonium sulfonate compound, or they can be synthesized using known methods. Using these naphthoquinone diazonium compounds further improves resolution, sensitivity, and film residue. Examples of the aforementioned naphthoquinone diazonium compounds include 1,2-naphthoquinone-2-diazazo-5-sulfonic acid or 1,2-naphthoquinone-2-diazazo-4-sulfonic acid, as well as salts or esters of these compounds.
作為鎓鹽化合物或磺酸鹽化合物,可以舉出日本特開2008-013646號公報的0064~0122段中所記載的化合物等。Examples of compounds that are onium salts or sulfonates include those described in paragraphs 0064 to 0122 of Japanese Patent Application Publication No. 2008-013646.
光酸產生劑為包含肟磺酸鹽基之化合物(以下,亦簡稱為“肟磺酸鹽化合物”)亦較佳。 肟磺酸鹽化合物只要具有肟磺酸鹽基,則並無特別限制,但是下述式(OS-1)、後述式(OS-103)、式(OS-104)或式(OS-105)所表示之肟磺酸鹽化合物為較佳。The photoacid generator is preferably a compound containing an oxime sulfonate group (hereinafter also referred to as "oxime sulfonate compound"). There are no particular restrictions on the presence of an oxime sulfonate group, but oxime sulfonate compounds represented by the following formula (OS-1), the following formula (OS-103), formula (OS-104), or formula (OS-105) are preferred.
【化學式26】 【Chemical Formula 26】
式(OS-1)中,X3 表示烷基、烷氧基或鹵素原子。在存在複數個X3 之情況下,分別可以相同,亦可以不同。上述X3 中之烷基及烷氧基可以具有取代基。作為上述X3 中之烷基,碳數1~4的直鏈狀或支鏈狀烷基為較佳。作為上述X3 中之烷氧基,碳數1~4的直鏈狀或支鏈狀烷氧基為較佳。作為上述X3 中之鹵素原子,氯原子或氟原子為較佳。 式(OS-1)中,m3表示0~3的整數,0或1為較佳。在m3為2或3時,複數個X3 可以相同亦可以不同。 式(OS-1)中,R34 表示烷基或芳基,碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基、碳數1~5的鹵化烷氧基、可以經W取代的苯基、可以經W取代的萘基或可以經W取代的蒽基為較佳。W表示鹵素原子、氰基、硝基、碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基或碳數1~5的鹵化烷氧基、碳數6~20的芳基、碳數6~20的鹵化芳基。In formula (OS-1), X3 represents an alkyl, alkoxy, or halogen atom. When there are multiple X3 atoms, they may be the same or different. The alkyl and alkoxy atoms in X3 may have substituents. As the alkyl group in X3 , a straight-chain or branched alkyl group having 1 to 4 carbon atoms is preferred. As the alkoxy group in X3 , a straight-chain or branched alkoxy group having 1 to 4 carbon atoms is preferred. As the halogen atom in X3 , a chlorine or fluorine atom is preferred. In formula (OS-1), m3 represents an integer from 0 to 3, with 0 or 1 being preferred. When m3 is 2 or 3, the multiple X3 atoms may be the same or different. In formula (OS-1), R 34 represents an alkyl or aryl group, preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, a halogenated alkoxy group having 1 to 5 carbon atoms, a phenyl group that can be substituted with W, a naphthyl group that can be substituted with W, or an anthracene group that can be substituted with W. W represents a halogen atom, a cyano group, a nitro group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, or a halogenated alkoxy group having 1 to 5 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogenated aryl group having 6 to 20 carbon atoms.
式(OS-1)中,m3為3,X3 為甲基,X3 的取代位置為鄰位,R34 為碳數1~10的直鏈狀烷基、7,7-二甲基-2-氧代降崁基甲基或對甲苯基的化合物為特佳。In formula (OS-1), m3 is 3, X3 is methyl, X3 is substituted at an ortho position, and R34 is preferably a straight-chain alkyl group with 1 to 10 carbon atoms, 7,7-dimethyl-2-oxonorcanylmethyl or p-tolyl.
作為式(OS-1)所表示之肟磺酸鹽化合物的具體例,可以例示日本特開2011-209692號公報的0064~0068段、日本特開2015-194674號公報的0158~0167段中所記載之以下化合物,並將該等內容編入本說明書中。As specific examples of oxime sulfonate compounds represented by formula (OS-1), the following compounds described in paragraphs 0064 to 0068 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0158 to 0167 of Japanese Patent Application Publication No. 2015-194674 are examples, and such contents are incorporated in this specification.
【化學式27】 【Chemical Formula 27】
式(OS-103)~式(OS-105)中,Rs1 表示烷基、芳基或雜芳基,有時存在複數個之Rs2 分別獨立地表示氫原子、烷基、芳基或鹵素原子,有時存在複數個之Rs6 分別獨立地表示鹵素原子、烷基、烷氧基、磺酸基、胺基磺醯基或烷氧基磺醯基,Xs表示O或S,ns表示1或2,ms表示0~6的整數。 式(OS-103)~式(OS-105)中,Rs1 所表示之烷基(碳數1~30為較佳)、芳基(碳數6~30為較佳)或雜芳基(碳數4~30為較佳)可以具有取代基T。In formulas (OS-103) to (OS-105), Rs1 represents an alkyl, aryl, or heteroaryl group; sometimes there are multiple Rs2, each independently representing a hydrogen atom, alkyl, aryl, or halogen atom; sometimes there are multiple Rs6, each independently representing a halogen atom, alkyl, alkoxy, sulfonic acid group, aminosulfonyl, or alkoxysulfonyl group; Xs represents O or S; ns represents 1 or 2; and ms represents an integer from 0 to 6. In formulas (OS-103) to (OS-105), the alkyl (preferably with 1 to 30 carbons), aryl (preferably with 6 to 30 carbons), or heteroaryl (preferably with 4 to 30 carbons) represented by Rs1 may have a substituent T.
式(OS-103)~式(OS-105)中,Rs2 為氫原子、烷基(碳數1~12為較佳)或芳基(碳數6~30為較佳)為較佳,氫原子或烷基為更佳。在化合物中有時存在兩個以上之Rs2 中,一個或兩個為烷基、芳基或鹵素原子為較佳,一個為烷基、芳基或鹵素原子為更佳,一個為烷基且其餘為氫原子為特佳。Rs2 所表示之烷基或芳基可以具有取代基T。 式(OS-103)、式(OS-104)或式(OS-105)中,Xs表示O或S,O為較佳。上述式(OS-103)~(OS-105)中,包含Xs作為環員之環為5員環或6員環。In formulas (OS-103) to (OS-105), Rs2 is preferably a hydrogen atom, an alkyl group (preferably with 1 to 12 carbon atoms), or an aryl group (preferably with 6 to 30 carbon atoms), with hydrogen or alkyl being more preferred. In compounds where two or more Rs2 are present, it is preferred that one or two are alkyl, aryl, or halogen atoms, more preferred that one is alkyl, aryl, or halogen atom, and especially preferred that one is alkyl and the remainder are hydrogen atoms. The alkyl or aryl group represented by Rs2 may have a substituent T. In formulas (OS-103), (OS-104), or (OS-105), Xs represents O or S, with O being more preferred. In the above formulas (OS-103) to (OS-105), the ring containing Xs as a member is a 5-member ring or a 6-member ring.
式(OS-103)~式(OS-105)中,ns表示1或2,在Xs為O之情況下,ns為1為較佳,並且在Xs為S之情況下,ns為2為較佳。 式(OS-103)~式(OS-105)中,Rs6 所表示之烷基(碳數1~30為較佳)及烷氧基(碳數1~30為較佳)可以具有取代基。 式(OS-103)~式(OS-105)中,ms表示0~6的整數,0~2的整數為較佳,0或1為更佳,0為特佳。In formulas (OS-103) to (OS-105), ns represents 1 or 2. When Xs is O, ns being 1 is preferred, and when Xs is S, ns being 2 is preferred. In formulas (OS-103) to (OS-105), the alkyl group (preferably with 1 to 30 carbon atoms) and alkoxy group (preferably with 1 to 30 carbon atoms) represented by Rs6 may have substituents. In formulas (OS-103) to (OS-105), ms represents an integer from 0 to 6. Integers from 0 to 2 are preferred, 0 or 1 are more preferred, and 0 is particularly preferred.
又,上述式(OS-103)所表示之化合物為下述式(OS-106)、式(OS-110)或式(OS-111)所表示之化合物為特佳,上述式(OS-104)所表示之化合物為下述式(OS-107)所表示之化合物為特佳,上述式(OS-105)所表示之化合物為下述式(OS-108)或式(OS-109)所表示之化合物為特佳。 【化學式28】 Furthermore, the compound represented by formula (OS-103) is preferably represented by formula (OS-106), formula (OS-110), or formula (OS-111); the compound represented by formula (OS-104) is preferably represented by formula (OS-107); and the compound represented by formula (OS-105) is preferably represented by formula (OS-108) or formula (OS-109). [Chemical Formula 28]
式(OS-106)~式(OS-111)中,Rt1 表示烷基、芳基或雜芳基,Rt7 表示氫原子或溴原子,Rt8 表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,Rt9 表示氫原子、鹵素原子、甲基或甲氧基,Rt2 表示氫原子或甲基。 式(OS-106)~式(OS-111)中,Rt7 表示氫原子或溴原子,氫原子為較佳。In formulas (OS-106) to (OS-111), Rt1 represents an alkyl, aryl, or heteroaryl group; Rt7 represents a hydrogen atom or a bromine atom; Rt8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl, bromomethyl, bromoethyl, methoxymethyl, phenyl, or chlorophenyl group; Rt9 represents a hydrogen atom, a halogen atom, a methyl or methoxy group; and Rt2 represents a hydrogen atom or a methyl group. In formulas (OS-106) to (OS-111), Rt7 represents a hydrogen atom or a bromine atom, with a hydrogen atom being preferred.
式(OS-106)~式(OS-111)中,Rt8 表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,碳數1~8的烷基、鹵素原子或苯基為較佳,碳數1~8的烷基為更佳,碳數1~6的烷基為進一步較佳,甲基為特佳。In formulas (OS-106) to (OS-111), R t8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, a methoxymethyl group, a phenyl group, or a chlorophenyl group. It is preferred that the alkyl group having 1 to 8 carbon atoms or a halogen atom or a phenyl group has 1 to 8 carbon atoms, even more preferred, and alkyl group having 1 to 6 carbon atoms is even more preferred. Methyl is particularly preferred.
式(OS-106)~式(OS-111)中,Rt9 表示氫原子、鹵素原子、甲基或甲氧基,氫原子為較佳。 Rt2 表示氫原子或甲基,氫原子為較佳。 又,在上述肟磺酸鹽化合物中,關於肟的立體結構(E,Z),可以為其中任一者,亦可以為混合物。 作為上述式(OS-103)~式(OS-105)所表示之肟磺酸鹽化合物的具體例,可以例示日本特開2011-209692號公報的0088~0095段、日本特開2015-194674號公報的0168~0194段中所記載的化合物,並將該等內容編入本說明書中。In formulas (OS-106) to (OS-111), Rt9 represents a hydrogen atom, a halogen atom, a methyl group, or a methoxy group, with a hydrogen atom being preferred. Rt2 represents a hydrogen atom or a methyl group, with a hydrogen atom being preferred. Furthermore, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z) of the oxime can be any one of them or a mixture thereof. Specific examples of the oxime sulfonate compounds represented by formulas (OS-103) to (OS-105) are the compounds described in paragraphs 0088 to 0095 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0168 to 0194 of Japanese Patent Application Publication No. 2015-194674, and these contents are incorporated herein by reference.
作為包含至少一個肟磺酸鹽基之肟磺酸鹽化合物的較佳的其他態樣,可以舉出下述式(OS-101)、式(OS-102)所表示之化合物。As a preferred alternative form of an oxime sulfonate compound containing at least one oxime sulfonate group, the compounds represented by the following formulas (OS-101) and (OS-102) can be cited.
【化學式29】 【Chemical Formula 29】
式(OS-101)或式(OS-102)中,Ru9 表示氫原子、烷基、烯基、烷氧基、烷氧羰基、醯基、胺甲醯基、胺磺醯基、磺基、氰基、芳基或雜芳基。Ru9 為氰基或芳基之態樣為更佳,Ru9 為氰基、苯基或萘基之態樣為進一步較佳。 式(OS-101)或式(OS-102)中,Ru2a 表示烷基或芳基。 式(OS-101)或式(OS-102)中,Xu表示-O-、-S-、-NH-、-NRu5 -、-CH2 -、-CRu6 H-或CRu6 Ru7 -,Ru5 ~Ru7 分別獨立地表示烷基或芳基。In formula (OS-101) or (OS-102), Ru9 represents a hydrogen atom, alkyl, alkenyl, alkoxy, alkoxycarbonyl, acetyl, aminomethyl, aminosulfonyl, sulfonyl, cyano, aryl, or heteroaryl. It is preferred that Ru9 is cyano or aryl, and it is further preferred that Ru9 is cyano, phenyl, or naphthyl. In formula (OS-101) or (OS-102), Ru2a represents an alkyl or aryl group. In formula (OS-101 ) or (OS-102), Xu represents -O-, -S-, -NH-, -NRu5-, -CH2-, -CRu6H-, or CRu6Ru7-, where Ru5 to Ru7 each independently represent an alkyl or aryl group.
式(OS-101)或式(OS-102)中,Ru1 ~Ru4 分別獨立地表示氫原子、鹵素原子、烷基、烯基、烷氧基、胺基、烷氧羰基、烷基羰基、芳基羰基、醯胺基、磺基、氰基或芳基。Ru1 ~Ru4 中的兩個分別可以相互鍵結而形成環。此時,環可以進行縮環而與苯環一同形成縮合環。作為Ru1 ~Ru4 ,氫原子、鹵素原子或烷基為較佳,並且Ru1 ~Ru4 中的至少兩個相互鍵結而形成芳基之態樣亦較佳。其中,Ru1 ~Ru4 均為氫原子之態樣為較佳。上述取代基均還可以具有取代基。In formula (OS-101) or formula (OS-102), Ru1 to Ru4 independently represent a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkoxy group, an amino group, an alkoxycarbonyl group, an alkylcarbonyl group, an arylcarbonyl group, an amino group, a sulfonyl group, a cyano group, or an aryl group. Two of Ru1 to Ru4 can be bonded together to form a ring. In this case, the ring can undergo ring condensation to form a condensed ring together with the benzene ring. Preferably, Ru1 to Ru4 are hydrogen atoms, halogen atoms, or alkyl groups, and it is also preferred that at least two of Ru1 to Ru4 are bonded together to form an aryl group. Preferably, all of Ru1 to Ru4 are hydrogen atoms. The above-mentioned substituents may also have substituents.
上述式(OS-101)所表示之化合物為式(OS-102)所表示之化合物為更佳。 又,在上述肟磺酸鹽化合物中,關於肟或苯并噻唑環的立體結構(E,Z等),分別可以為其中任一者,亦可以為混合物。 作為式(OS-101)所表示之化合物的具體例,可以例示日本特開2011-209692號公報的0102~0106段、日本特開2015-194674號公報的0195~0207段中所記載的化合物,並將該等內容編入本說明書中。 在上述化合物之中,b-9、b-16、b-31、b-33為較佳。The compound represented by formula (OS-101) is preferably the compound represented by formula (OS-102). Furthermore, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z, etc.) of the oxime or benzothiazole ring can be either one or a mixture thereof. Specific examples of compounds represented by formula (OS-101) are the compounds described in paragraphs 0102 to 0106 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0195 to 0207 of Japanese Patent Application Publication No. 2015-194674, and these contents are incorporated herein by reference. Among the above-mentioned compounds, b-9, b-16, b-31, and b-33 are preferred.
除此以外,作為光酸產生劑,可以使用市售品。作為市售品,可以舉出WPAG-145、WPAG-149、WPAG-170、WPAG-199、WPAG-336、WPAG-367、WPAG-370、WPAG-443、WPAG-469、WPAG-638、WPAG-699(均為FUJIFILM Wako Pure Chemical Corporation製)、Omnicat 250、Omnicat 270(均為IGM Resins B.V.公司製)、Irgacure 250、Irgacure 270、Irgacure 290(均為BASF公司製)、MBZ-101(Midori Kagaku Co.,Ltd.製)等。In addition, commercially available products can be used as photosensitive acid generators. Examples of commercially available products include WPAG-145, WPAG-149, WPAG-170, WPAG-199, WPAG-336, WPAG-367, WPAG-370, WPAG-443, WPAG-469, WPAG-638, WPAG-699 (all manufactured by FUJIFILM Wako Pure Chemical Corporation), Omnicat 250, Omnicat 270 (both manufactured by IGM Resins B.V.), Irgacure 250, Irgacure 270, Irgacure 290 (all manufactured by BASF), and MBZ-101 (manufactured by Midori Kagaku Co., Ltd.).
又,亦可以舉出下述結構式所表示之化合物作為較佳例。 【化學式30】 Furthermore, the following compound, represented by the structural formula 30, can be cited as a better example.
作為光酸產生劑,亦能夠適用有機鹵化化合物。作為有機鹵化化合物,具體而言,可以舉出若林等“Bull Chem.Soc Japan”42、2924(1969)、美國專利第3,905,815號說明書、日本特公昭46-4605號、日本特開昭48-36281號、日本特開昭55-32070號、日本特開昭60-239736號、日本特開昭61-169835號、日本特開昭61-169837號、日本特開昭62-58241號、日本特開昭62-212401號、日本特開昭63-70243號、日本特開昭63-298339號、M.P.Hutt“Jurnal of Heterocyclic Chemistry”1(No3),(1970)等中所記載的化合物,尤其可以舉出經三鹵甲基取代的噁唑化合物:S-三𠯤化合物。 更佳地,可以舉出至少一個單、二或三鹵素取代甲基與s-三𠯤環鍵結而成之s-三𠯤衍生物,具體而言,例如可以舉出2,4,6-三(單氯甲基)-s-三𠯤、2,4,6-三(二氯甲基)-s-三𠯤、2,4,6-三(三氯甲基)-s-三𠯤、2-甲基-4,6-雙(三氯甲基)-s-三𠯤、2-正丙基-4,6-雙(三氯甲基)-s-三𠯤、2-(α,α,β-三氯乙基)-4,6-雙(三氯甲基)-s-三𠯤、2-苯基-4,6-雙(三氯甲基)-s-三𠯤、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-s-三𠯤、2-(3,4-環氧苯基)-4、6-雙(三氯甲基)-s-三𠯤、2-(對氯苯基)-4,6-雙(三氯甲基)-s-三𠯤、2-〔1-(對甲氧基苯基)-2,4-丁二烯基〕-4,6-雙(三氯甲基)-s-三𠯤、2-苯乙烯基-4,6-雙(三氯甲基)-s-三𠯤、2-(對甲氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三𠯤、2-(對異丙氧基苯乙烯基)-4、6-雙(三氯甲基)-s-三𠯤、2-(對甲苯基)-4,6-雙(三氯甲基)-s-三𠯤、2-(4-萘氧基萘基)-4,6-雙(三氯甲基)-s-三𠯤、2-苯硫基-4,6-雙(三氯甲基)-s-三𠯤、2-苄硫基-4,6-雙(三氯甲基)-s-三𠯤、2,4,6-三(二溴甲基)-s-三𠯤、2,4,6-三(三溴甲基)-s-三𠯤、2-甲基-4,6-雙(三溴甲基)-s-三𠯤、2-甲氧基-4,6-雙(三溴甲基)-s-三𠯤等。As a photoacid generator, it is also suitable for organic halogenated compounds. As organic halogenated compounds, specific examples include Wakabayashi et al.'s "Bull Chem. Soc Japan" 42, 2924 (1969), US Patent No. 3,905,815, Japanese Patent Publication Nos. 46-4605, 48-36281, 55-32070, 60-239736, 61-169835, 61-169837, 62-58241, 62-212401, 63-70243, 63-298339, and M.P. Hutt's "Jurnal of Heterocyclic Compounds described in Chemistry 1 (No. 3), (1970), etc., especially trihalomyl-substituted oxazole compounds: S-trihalomyl compounds. More preferably, S-trihalomyl derivatives formed by at least one mono-, di-, or trihalomyl-substituted methyl group bonded to an S-trihalomyl ring can be cited, specifically, for example, 2,4,6-tris(monochloromethyl)-S-trihalomyl, 2,4,6-tris(dichloromethyl)-S-trihalomyl, 2,4,6-tris(trichloromethyl)-S-trihalomyl, 2-methyl-4,6-bis(trichloromethyl)-S-trihalomyl, 2-n-propyl-4,6-bis(trichloromethyl)-S -trichlorophenyl, 2-(α,α,β-trichloroethyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-phenyl-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-(3,4-epoxyphenyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-(p-chlorophenyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-[1-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl, 2-[1-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-trichlorophenyl] [2-(p-methoxystyryl)-4,6-bis(trichloromethyl)-s-tris-tris-phenyl]-2,4-butadienyl]-4,6-bis(trichloromethyl)-s-tris-phenyl, 2-styryl-4,6-bis(trichloromethyl)-s-tris-phenyl, 2-(p-isopropoxystyryl)-4,6-bis(trichloromethyl)-s-tris-phenyl, 2-(p-tolyl)-4,6-bis(trichloromethyl)-s-tris-phenyl, 2-(4-naphthoxy) Naphthyl)-4,6-bis(trichloromethyl)-s-tris-tris, 2-phenylthio-4,6-bis(trichloromethyl)-s-tris, 2-benzylthio-4,6-bis(trichloromethyl)-s-tris, 2,4,6-tris(dibromomethyl)-s-tris, 2,4,6-tris(tribromomethyl)-s-tris, 2-methyl-4,6-bis(tribromomethyl)-s-tris, 2-methoxy-4,6-bis(tribromomethyl)-s-tris, etc.
作為光酸產生劑,亦能夠適用有機硼酸鹽化合物。作為有機硼酸鹽化合物,作為具體例例如可以舉出日本特開昭62-143044號、日本特開昭62-150242號、日本特開平9-188685號、日本特開平9-188686號、日本特開平9-188710號、日本特開2000-131837、日本特開2002-107916、日本專利第2764769號、日本專利申請2000-310808號等各公報及Kunz,Martin“Rad Tech'98.Proceeding April 19-22,1998,Chicago”等中所記載的有機硼酸鹽、日本特開平6-157623號公報、日本特開平6-175564號公報、日本特開平6-175561號公報中所記載的有機硼鋶錯合物或有機硼氧代鋶錯合物、日本特開平6-175554號公報、日本特開平6-175553號公報中所記載的有機硼錪錯合物、日本特開平9-188710號公報中所記載的有機硼鏻錯合物、日本特開平6-348011號公報、日本特開平7-128785號公報、日本特開平7-140589號公報、日本特開平7-306527號公報、日本特開平7-292014號公報等有機硼過渡金屬配位錯合物等。As a photoacid generator, organoborate compounds are also applicable. Specific examples of organoborate compounds include Japanese Patent Application Publication Nos. 62-143044, 62-150242, 9-188685, 9-188686, 9-188710, 2000-131837, 2002-107916, Japanese Patent No. 2764769, and Japanese Patent Application No. 2000-310808, as well as Kunz, Martin, “Rad Tech’98. Proceeding April”. The organoborates recorded in "19-22, 1998, Chicago", etc.; the organoboron-strontium complexes or organoboron-oxystrontium complexes recorded in Japanese Patent Application Publication No. 6-157623, Japanese Patent Application Publication No. 6-175564, Japanese Patent Application Publication No. 6-175561; and the organoboron-strontium oxidized complexes recorded in Japanese Patent Application Publication No. 6-175554 and Japanese Patent Application Publication No. 6-175553. Organoboronium complexes, organoboronium complexes described in Japanese Patent Application Publication No. 9-188710, and organoboronium transition metal coordination complexes described in Japanese Patent Application Publication Nos. 6-348011, 7-128785, 7-140589, 7-306527, and 7-292014, etc.
作為光酸產生劑,亦能夠適用二碸化合物。作為二碸化合物,可以舉出日本特開昭61-166544號、日本專利申請2001-132318公報等中所記載之化合物及重氮二碸化合物。As a photoacid generator, disulfide compounds can also be used. Examples of disulfide compounds include compounds described in Japanese Patent Application Publication No. 61-166544 and Japanese Patent Application No. 2001-132318, as well as diazonium compounds.
作為上述鎓鹽化合物,例如可以舉出S.I.Schlesinger,Photogr.Sci.Eng.,18,387(1974)、T.S.Bal et al,Polymer,21,423(1980)中所記載的重氮鹽、美國專利第4,069,055號說明書、日本特開平4-365049號等中所記載的銨鹽、美國專利第4,069,055號、美國專利第4,069,056號的各說明書中所記載的鏻鹽、歐洲專利第104,143號、美國專利第339,049號、美國專利第410,201號的各說明書、日本特開平2-150848號、日本特開平2-296514號中所記載的錪鹽、歐洲專利第370,693號、歐洲專利第390,214號、歐洲專利第233,567號、歐洲專利第297,443號、歐洲專利第297,442號、美國專利第4,933,377號、美國專利第161,811號、美國專利第410,201號、美國專利第339,049號、美國專利第4,760,013號、美國專利第4,734,444號、美國專利第2,833,827號、德國專利第2,904,626號、德國專利第3,604,580號、德國專利第3,604,581號的各說明書中所記載的鋶鹽、J.V.Crivello et al,Macromolecules,10(6),1307(1977)、J.V.Crivello et al,J.Polymer Sci.,Polymer Chem.Ed.,17,1047(1979)中所記載的硒鹽、C.S.Wen et al,Teh,Proc.Conf.Rad.Curing ASIA,p478 Tokyo,Oct(1988)中所記載的砷鹽、吡啶鎓鹽等鎓鹽等。Examples of such onium salt compounds include S.I. Schlesinger, Photogr. Sci. Eng., 18, 387 (1974), and T.S. Bal et al. Diazo salts described in al, Polymer, 21,423 (1980); ammonium salts described in U.S. Patent No. 4,069,055; phosphonium salts described in the specifications of U.S. Patent Nos. 4,069,055 and 4,069,056; phosphonium salts described in the specifications of European Patent Nos. 104,143, 339,049, and 410,201; tin salts described in Japanese Patent Nos. 2-150848 and 2-296514; and European Patent Nos. 370,693 and 390,056. The strontium salts described in the specifications of patents 214, 233,567, 297,443, 297,442, 4,933,377, 161,811, 410,201, 339,049, 4,760,013, 4,734,444, 2,833,827, 2,904,626, 3,604,580, and 3,604,581, and J.V. Crivello. Selenium salts described in J.V. Crivello et al., Macromolecules, 10(6), 1307(1977), J.V. Crivello et al., J. Polymer Sci., Polymer Chem. Ed., 17, 1047(1979), and arsenic salts, pyridinium salts, and other onium salts described in C.S. Wen et al., Teh, Proc. Conf. Rad. Curing ASIA, p478 Tokyo, Oct (1988).
作為鎓鹽,可以舉出下述通式(RI-I)~(RI-III)所表示之鎓鹽。 【化學式31】 式(RI-I)中,Ar11 表示可以具有1~6個取代基之碳數20以下的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數1~12的烯基、碳數1~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的烷基胺基、碳數1~12的二烷基胺基、碳數1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z11 - 表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子為較佳。式(RI-II)中,Ar21 、Ar22 各自獨立地表示可以具有1~6個取代基之碳數20以下的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數1~12的烯基、碳數1~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的烷基胺基、碳數1~12的二烷基胺基、碳數1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z21 - 表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。式(RI-III)中,R31 、R32 、R33 各自獨立地表示可以具有1~6個取代基之碳數20以下的芳基或烷基、烯基、炔基,較佳地,從反應性、穩定性的方面考慮,芳基為較佳。作為較佳的取代基,可以舉出碳數1~12的烷基、碳數1~12的烯基、碳數1~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的烷基胺基、碳數1~12的二烷基胺基、碳數1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z31 - 表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。As onium salts, examples can be given by the general formulas (RI-I) to (RI-III). [Chemical Formula 31] In formula (RI-I), Ar 11 represents an aryl group having 1 to 6 substituents and having 20 or fewer carbon atoms. Examples of preferred substituents include alkyl groups having 1 to 12 carbon atoms, alkenyl groups having 1 to 12 carbon atoms, alkynyl groups having 1 to 12 carbon atoms, aryl groups having 1 to 12 carbon atoms, alkoxy groups having 1 to 12 carbon atoms, aryloxy groups having 1 to 12 carbon atoms, halogen atoms, alkylamino groups having 1 to 12 carbon atoms, dialkylamino groups having 1 to 12 carbon atoms, alkylamide or arylamide groups having 1 to 12 carbon atoms, carbonyl groups, carboxyl groups, cyano groups, sulfonyl groups, thioalkyl groups having 1 to 12 carbon atoms, and thioaryl groups having 1 to 12 carbon atoms. Z 11 - indicates a monovalent anion, which can be a halogen ion, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, sulfinic acid ion, thiosulfonic acid ion, or sulfate ion. From a stability perspective, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, and sulfinic acid ion are preferred. In formula (RI-II), Ar 21 and Ar 22 each independently represent an aryl group with 20 or fewer carbon atoms that may have 1 to 6 substituents. Examples of preferred substituents include alkyl groups with 1 to 12 carbon atoms, alkenyl groups with 1 to 12 carbon atoms, alkynyl groups with 1 to 12 carbon atoms, aryl groups with 1 to 12 carbon atoms, alkoxy groups with 1 to 12 carbon atoms, aryloxy groups with 1 to 12 carbon atoms, halogen atoms, alkylamino groups with 1 to 12 carbon atoms, dialkylamino groups with 1 to 12 carbon atoms, alkylamide or arylamide groups with 1 to 12 carbon atoms, carbonyl groups, carboxyl groups, cyano groups, sulfonyl groups, thioalkyl groups with 1 to 12 carbon atoms, and thioaryl groups with 1 to 12 carbon atoms. Z 21 - represents a monovalent anion, which is a halogen ion, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, sulfinic acid ion, thiosulfonic acid ion, or sulfate ion. Considering stability and reactivity, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, sulfinic acid ion, or carboxylic acid ion are preferred. In formula (RI-III), R 31 , R 32 , and R 33 each independently represent an aryl or alkyl, alkenyl, or alkynyl group with 1 to 6 substituents and fewer than 20 carbon atoms. Preferably, considering reactivity and stability, an aryl group is preferred. Preferred substituents include alkyl groups having 1 to 12 carbon atoms, alkenyl groups having 1 to 12 carbon atoms, alkynyl groups having 1 to 12 carbon atoms, aryl groups having 1 to 12 carbon atoms, alkoxy groups having 1 to 12 carbon atoms, aryloxy groups having 1 to 12 carbon atoms, halogen atoms, alkylamino groups having 1 to 12 carbon atoms, dialkylamino groups having 1 to 12 carbon atoms, alkylamide or arylamide groups having 1 to 12 carbon atoms, carbonyl groups, carboxyl groups, cyano groups, sulfonyl groups, thioalkyl groups having 1 to 12 carbon atoms, and thioaryl groups having 1 to 12 carbon atoms. Z 31 - indicates a monovalent anion, which can be a halogen ion, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, sulfinic acid ion, thiosulfonic acid ion, or sulfate ion. Considering stability and reactivity, perchlorate ion, hexafluorophosphate ion, tetrafluoroborate ion, sulfonic acid ion, sulfinic acid ion, or carboxylic acid ion are preferred.
作為具體例,可以舉出以下者。 【化學式32】 【化學式33】 【化學式34】 【化學式35】 As specific examples, the following can be cited: [Chemical Formula 32] 【Chemical Formula 33】 【Chemical Formula 34】 【Chemical Formula 35】
在包含光酸產生劑之情況下,其含量相對於本發明的組成物的總固體成分為0.1~30質量%為較佳,0.1~20質量%為更佳,2~15質量%為進一步較佳。光酸產生劑可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的光酸產生劑之情況下,其合計在上述範圍內為較佳。When the photoacid generator is included, its content relative to the total solid content of the composition of the present invention is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, and even more preferably 2 to 15% by mass. The photoacid generator may contain only one type or more types. When two or more photoacid generators are contained, their total content is preferably within the above range.
<溶劑> 本發明的硬化性樹脂組成物含有溶劑為較佳。溶劑能夠任意使用公知的溶劑。溶劑較佳為有機溶劑。作為有機溶劑,可以舉出酯類、醚類、酮類、環式烴類、亞碸類、醯胺類、脲類、醇類等化合物。<Soluble> The curable resin composition of this invention preferably contains a solvent. Any known solvent can be used. The solvent is preferably an organic solvent. Examples of organic solvents include esters, ethers, ketones, cyclic hydrocarbons, monoxides, amides, ureas, and alcohols.
作為酯類,例如可以舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、乙酸己酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例如,烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例如,3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例如,2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、己酸乙酯、庚酸乙酯、丙二酸二甲酯、丙二酸二乙酯等作為較佳者。Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetic acid esters (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), and alkyl 3-alkoxypropionic acid esters (e.g., methyl 3-alkoxypropionic acid, ethyl 3-alkoxypropionic acid, etc. (e.g., methyl 3-methoxypropionic acid, ethyl 3-methoxypropionic acid, methyl 3-ethoxypropionic acid, methyl 3-ethoxypropionic acid)). Ethyl esters, etc.), alkyl esters of 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, ethyl hexanoate, ethyl heptanoate, dimethyl malonate, diethyl malonate, etc. are preferred.
作為醚類,例如可以舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乙二醇單丁醚、乙二醇單丁醚乙酸酯、二乙二醇乙基甲基醚、丙二醇單丙醚乙酸酯等作為較佳者。As ethers, preferred examples include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol ethyl methyl ether, and propylene glycol monopropyl ether acetate.
作為酮類,例如可以舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、3-甲基環己酮、左旋葡聚糖酮、二氫葡聚糖酮等作為較佳者。Among the ketones, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, 3-methylcyclohexanone, L-glucanone, and dihydroglucanone are good examples.
作為環狀烴類,例如可以舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類作為較佳者。As cyclic hydrocarbons, aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene are good examples.
作為亞碸類,例如可以舉出二甲基亞碸作為較佳者。As an ion, dimethyl ion could be cited as a better example.
作為醯胺類,可以舉出N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、N,N-二甲基異丁醯胺、3-甲氧基-N,N-二甲基丙醯胺、3-丁氧基-N,N-二甲基丙醯胺、N-甲醯基嗎啉、N-乙醯基嗎啉等作為較佳者。Among the amides, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, N,N-dimethylisobutylamide, 3-methoxy-N,N-dimethylpropionic acid, 3-butoxy-N,N-dimethylpropionic acid, N-methoxymorpholine, and N-acetymorpholine are considered superior.
作為脲類,可以舉出N,N,N’,N’-四甲基脲、1,3-二甲基-2-咪唑啶酮等作為較佳者。Among ureas, N,N,N',N'-tetramethylurea and 1,3-dimethyl-2-imidazolidinone are good examples.
作為醇類,可以舉出甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、1-戊醇、1-己醇、苯甲醇、乙二醇單甲基醚、1-甲氧基-2-丙醇、2-乙氧基乙醇、二乙二醇單乙醚、二乙二醇單二乙二醇單己醚、三乙二醇單甲基醚、丙二醇單丙二醇單乙醚、丙二醇單甲醚、聚乙二醇單甲基醚、聚丙二醇、四乙二醇、乙二醇單丁醚、乙二醇單乙二醇單芐醚、乙二醇單乙二醇單苯基醚、甲基苯基甲醇、正戊醇、甲基戊醇及雙丙酮醇等。Examples of alcohols include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, benzyl alcohol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether, triethylene glycol monomethyl ether, propylene glycol monopropylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monoethylene glycol monobenzyl ether, ethylene glycol monoethylene glycol monophenyl ether, methylphenylmethanol, n-pentanol, methylpentanol, and diacetone alcohol.
關於溶劑,從塗佈面性狀的改善等觀點考慮,混合兩種以上之形態亦較佳。Regarding solvents, from the perspective of improving coating properties, it is better to mix two or more forms.
在本發明中,選自3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、環戊酮、γ-丁內酯、二甲基亞碸、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、N-甲基-2-吡咯啶酮、丙二醇甲醚及丙二醇甲醚乙酸酯中之一種溶劑或由兩種以上構成之混合溶劑為較佳。同時使用二甲基亞碸和γ-丁內酯為特佳。又,N-甲基-2-吡咯啶酮和乳酸乙酯、二丙酮醇和乳酸乙酯、環戊酮和γ-丁內酯的組合亦較佳。In this invention, solvents selected from one or more of the following are preferred: methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl solvent acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether, and propylene glycol methyl ether acetate. The simultaneous use of dimethyl sulfoxide and γ-butyrolactone is particularly preferred. Furthermore, combinations of N-methyl-2-pyrrolidone and ethyl lactate, diacetone alcohol and ethyl lactate, and cyclopentanone and γ-butyrolactone are also preferred.
從塗佈性的觀點考慮,將溶劑的含量設為本發明的硬化性樹脂組成物的總固體成分濃度成為5~80質量%之量為較佳,設為成為5~75質量%之量為更佳,設為成為10~70質量%之量為進一步較佳,設為成為40~70質量%為更進一步較佳。關於溶劑含量,只要依據塗膜的所期望厚度和塗佈方法進行調節即可。From a coatability perspective, it is preferable to set the solvent content such that the total solids concentration of the curable resin composition of this invention is 5-80% by mass, more preferably 5-75% by mass, further preferably 10-70% by mass, and even more preferably 40-70% by mass. The solvent content can be adjusted according to the desired coating thickness and coating method.
溶劑可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的溶劑之情況下,其合計在上述範圍內為較佳。The solvent may contain only one type or more types. When the solvent contains more than one type, it is preferable that the total amount of solvents is within the range described above.
<鎓鹽> 本發明的硬化性樹脂組成物還可以包含鎓鹽。 尤其,在本發明的硬化性樹脂組成物包含聚醯亞胺前驅物或聚苯并噁唑前驅物作為特定樹脂之情況下,包含鎓鹽為較佳。 鎓鹽的種類等並無特別限定,可以較佳地舉出銨鹽、亞胺鹽、鋶鹽、錪鹽或鏻鹽。 在該等之中,從熱穩定性高的觀點考慮,銨鹽或亞胺鹽為較佳,從與聚合物的相溶性的觀點考慮,鋶鹽、錪鹽或鏻鹽為較佳。<Onium Salts> The curable resin composition of the present invention may also contain onium salts. In particular, when the curable resin composition of the present invention contains a polyimide precursor or a polybenzoxazole precursor as a specific resin, the inclusion of onium salts is preferred. The type of onium salt is not particularly limited, and ammonium salts, imine salts, strontium salts, zirconia salts, or phosphonium salts are preferred. Among these, ammonium salts or imine salts are preferred from the viewpoint of high thermal stability, and strontium salts, zirconia salts, or phosphonium salts are preferred from the viewpoint of compatibility with the polymer.
又,鎓鹽為具有鎓結構之陽離子與陰離子的鹽,上述陽離子與陰離子可以經由共價鍵而鍵結,亦可以不經由共價鍵而鍵結。 亦即,鎓鹽可以為在相同分子結構內具有陽離子部和陰離子部之分子內鹽,亦可以為作為分別不同的分子之陽離子分子與陰離子分子進行離子鍵結之分子間鹽,分子間鹽為較佳。又,在本發明的硬化性樹脂組成物中,上述陽離子部或陽離子分子與上述陰離子部或陰離子分子可以藉由離子鍵而鍵結,亦可以解離。 作為鎓鹽中之陽離子,銨陽離子、吡啶鎓陽離子、鋶陽離子、錪陽離子或鏻陽離子為較佳,選自包括四烷基銨陽離子、鋶陽離子及錪陽離子之群組中的至少一種陽離子為更佳。Furthermore, onmium salts are salts containing both cations and anions with an onmium structure. These cations and anions can be bonded via covalent bonds or not. That is, onmium salts can be intramolecular salts containing both cation and anion portions within the same molecular structure, or they can be intermolecular salts formed by ionic bonding between cation and anion molecules that are distinct molecules. Intermolecular salts are preferred. Furthermore, in the curable resin composition of the present invention, the aforementioned cation portion or cation molecule can be bonded to the aforementioned anion portion or anion molecule by ionic bonds, and can also be dissociated. As the cation in the onmium salt, ammonium cation, pyridinium cation, strontium cation, monium cation, or phosphonium cation are preferred, and it is even more preferred to select at least one cation from the group consisting of tetraalkylammonium cation, strontium cation, and monium cation.
在本發明中所使用之鎓鹽可以為後述熱鹼產生劑。 熱鹼產生劑是指藉由加熱而產生鹼之化合物,例如可以舉出若加熱至40℃以上則產生鹼之化合物等。 作為鎓鹽,例如可以舉出國際公開第2018/043262號的0122~0138段中所記載的鎓鹽等。又,除此以外,能夠無特別限制地使用聚醯亞胺前驅物的領域中所使用之鎓鹽。The onium salt used in this invention can be a thermal alkali generator, as described later. A thermal alkali generator is a compound that produces alkali upon heating; examples include compounds that produce alkali when heated to above 40°C. Examples of onium salts include those described in paragraphs 0122 to 0138 of International Publication No. 2018/043262. Furthermore, onium salts used in the field of polyimide precursors can also be used without particular restriction.
在本發明的硬化性樹脂組成物包含鎓鹽之情況下,鎓鹽的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~50質量%為較佳。下限為0.5質量%以上為更佳,0.85質量%以上為進一步較佳,1質量%以上為更進一步較佳。上限為30質量%以下為更佳,20質量%以下為進一步較佳,10質量%以下為更進一步較佳,可以為5質量%以下,亦可以為4質量%以下。 鎓鹽能夠使用一種或兩種以上。在使用兩種以上之情況下,合計量在上述範圍內為較佳。When the curable resin composition of the present invention contains onium salts, the content of onium salts relative to the total solid content of the curable resin composition of the present invention is preferably 0.1 to 50% by mass. The lower limit is preferably 0.5% by mass or more, further preferably 0.85% by mass or more, and even more preferably 1% by mass or more. The upper limit is preferably 30% by mass or less, further preferably 20% by mass or less, and even more preferably 10% by mass or less, and can be 5% by mass or less, or even 4% by mass or less. One or more onium salts can be used. When two or more are used, the total amount within the above range is preferred.
<熱鹼產生劑> 本發明的硬化性樹脂組成物還可以包含熱鹼產生劑。 尤其,在本發明的硬化性樹脂組成物包含聚醯亞胺前驅物或聚苯并噁唑前驅物作為特定樹脂之情況下,包含熱鹼產生劑為較佳。 熱鹼產生劑可以為與上述鎓鹽對應之化合物,亦可以為除了上述鎓鹽以外的其他熱鹼產生劑。 作為除了上述鎓鹽以外的熱鹼產生劑,可以舉出非離子系熱鹼產生劑。 作為非離子系熱鹼產生劑,可以舉出式(B1)或式(B2)所表示之化合物。 【化學式36】 <Hot Alkali Generator> The curing resin composition of the present invention may also contain a hot alkali generator. In particular, when the curing resin composition of the present invention contains a polyimide precursor or a polybenzoxazole precursor as a specific resin, it is preferable to contain a hot alkali generator. The hot alkali generator may be a compound corresponding to the onmium salts described above, or it may be a hot alkali generator other than the onmium salts described above. Examples of hot alkali generators other than the onmium salts described above include nonionic hot alkali generators. Examples of nonionic hot alkali generators include compounds represented by formula (B1) or formula (B2). [Chemical Formula 36]
式(B1)及式(B2)中,Rb1 、Rb2 及Rb3 分別獨立地為不具有三級胺結構的有機基、鹵素原子或氫原子。其中,Rb1 及Rb2 不會同時成為氫原子。又,Rb1 、Rb2 及Rb3 均不具有羧基。再者,在本說明書中,三級胺結構是指3價的氮原子的三個鍵結鍵均與烴系碳原子進行共價鍵之結構。因此,在所鍵結之碳原子為形成羰基之碳原子之情況亦即在與氮原子一同形成醯胺基之情況下,並不限於此。In formulas (B1) and (B2), Rb1 , Rb2 , and Rb3 are independently organic groups, halogen atoms, or hydrogen atoms that do not possess a tertiary amine structure. Rb1 and Rb2 do not simultaneously constitute hydrogen atoms. Furthermore, Rb1 , Rb2 , and Rb3 do not possess a carboxyl group. Moreover, in this specification, a tertiary amine structure refers to a structure where all three bonds of a trivalent nitrogen atom are covalently bonded to hydrocarbon carbon atoms. Therefore, it is not limited to the case where the bonded carbon atoms are carbon atoms forming a carbonyl group, i.e., when they form a amide group together with the nitrogen atom.
式(B1)、式(B2)中,Rb1 、Rb2 及Rb3 中的至少一個包含環狀結構為較佳,至少兩個包含環狀結構為更佳。作為環狀結構,可以為單環及縮合環中的任一個,單環或兩個單環縮合而成之縮合環為較佳。單環為5員環或6員環為較佳,6員環為較佳。單環為環己烷環及苯環為較佳,環己烷環為更佳。In formulas (B1) and (B2), it is preferable that at least one of Rb1 , Rb2 , and Rb3 contains a cyclic structure, and it is even more preferable that at least two contain a cyclic structure. The cyclic structure can be either a monocyclic ring or a condensed ring, preferably a monocyclic ring or a condensed ring formed by the condensation of two monocyclic rings. It is preferable that the monocyclic ring is a 5-membered or 6-membered ring, with a 6-membered ring being more preferred. It is preferable that the monocyclic ring is a cyclohexane ring or a benzene ring, with a cyclohexane ring being more preferred.
更具體而言,Rb1 及Rb2 為氫原子、烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或芳烷基(碳數7~25為較佳,7~19為更佳,7~12為進一步較佳)為較佳。該等基團可以在發揮本發明的效果之範圍內具有取代基。Rb1 與Rb2 可以相互鍵結而形成環。作為所形成之環,4~7員的含氮雜環為較佳。尤其,Rb1 及Rb2 為可以具有取代基之直鏈、支鏈或環狀的烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)為較佳,可以具有取代基之環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)為更佳,可以具有取代基之環己基為進一步較佳。More specifically, Rb1 and Rb2 are preferably hydrogen atoms, alkyl groups (preferably with 1-24 carbon atoms, more preferably with 2-18 carbon atoms, and even more preferably with 3-12 carbon atoms), alkenyl groups (preferably with 2-24 carbon atoms, more preferably with 2-18 carbon atoms, and even more preferably with 3-12 carbon atoms), aryl groups (preferably with 6-22 carbon atoms, more preferably with 6-18 carbon atoms, and even more preferably with 6-10 carbon atoms), or aralkyl groups (preferably with 7-25 carbon atoms, more preferably with 7-19 carbon atoms, and even more preferably with 7-12 carbon atoms). These groups may have substituents within the scope of achieving the effects of the present invention. Rb1 and Rb2 may bond to each other to form a ring. A nitrogen-containing heterocycle with 4-7 members is preferred as the formed ring. In particular, Rb 1 and Rb 2 are preferably straight-chain, branched or cyclic alkyl groups (preferably with 1 to 24 carbons, more preferably with 2 to 18 carbons, and even more preferably with 3 to 12 carbons) that may have substituents, and are preferably cycloalkyl groups (preferably with 3 to 24 carbons, more preferably with 3 to 18 carbons, and even more preferably with 3 to 12 carbons) that may have substituents, and are even more preferably cyclohexyl groups that may have substituents.
作為Rb3 ,可以舉出烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、烯基(碳數2~24為較佳,2~12為更佳,2~6為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)、芳烯基(碳數8~24為較佳,8~20為更佳,8~16為進一步較佳)、烷氧基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳氧基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)或芳烷氧基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)。其中,環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)、芳烯基、芳烷氧基為較佳。Rb3 在發揮本發明的效果之範圍內還可以具有取代基。Examples of Rb 3 include alkyl groups (preferably with 1-24 carbons, more preferably with 2-18 carbons, and even more preferably with 3-12 carbons), aryl groups (preferably with 6-22 carbons, more preferably with 6-18 carbons, and even more preferably with 6-10 carbons), alkenyl groups (preferably with 2-24 carbons, more preferably with 2-12 carbons, and even more preferably with 2-6 carbons), and aralkyl groups (preferably with 7-23 carbons, more preferably with 7-19 carbons, and even more preferably with 7-12 carbons). The preferred carbon groups are aryl (preferably 8-24 carbons, more preferably 8-20, and even more preferably 8-16 carbons), alkoxy (preferably 1-24 carbons, more preferably 2-18, and even more preferably 3-12 carbons), aryloxy (preferably 6-22 carbons, more preferably 6-18, and even more preferably 6-12 carbons), or arylalkoxy (preferably 7-23 carbons, more preferably 7-19, and even more preferably 7-12 carbons). Cycloalkyl (preferably 3-24 carbons, more preferably 3-18, and even more preferably 3-12 carbons), aryl, and arylalkoxy are preferred. Rb3 may also have substituents within the scope of the invention's effects.
式(B1)所表示之化合物為下述式(B1-1)或下述式(B1-2)所表示之化合物為較佳。 【化學式37】 The compound represented by formula (B1) is preferably a compound represented by formula (B1-1) or formula (B1-2) below. [Chemical Formula 37]
式中,Rb11 及Rb12 和Rb31 及Rb32 分別與式(B1)中之Rb1 及Rb2 的含義相同。 Rb13 為烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),在發揮本發明的效果之範圍內可以具有取代基。其中,Rb13 為芳烷基為較佳。In the formula, Rb 11 and Rb 12 , and Rb 31 and Rb 32 have the same meaning as Rb 1 and Rb 2 in formula (B1), respectively. Rb 13 is an alkyl group (preferably with 1 to 24 carbons, more preferably with 2 to 18 carbons, and even more preferably with 3 to 12 carbons), an alkenyl group (preferably with 2 to 24 carbons, more preferably with 2 to 18 carbons, and even more preferably with 3 to 12 carbons), an aryl group (preferably with 6 to 22 carbons, more preferably with 6 to 18 carbons, and even more preferably with 6 to 12 carbons), or an aralkyl group (preferably with 7 to 23 carbons, more preferably with 7 to 19 carbons, and even more preferably with 7 to 12 carbons), and may have substituents within the scope of achieving the effects of the present invention. Among them, it is preferred that Rb 13 is an aralkyl group.
Rb33 及Rb34 分別獨立地為氫原子、烷基(碳數1~12為較佳,1~8為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~8為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子為較佳。Rb 33 and Rb 34 are respectively independently hydrogen atoms, alkyl groups (preferably with 1 to 12 carbons, more preferably with 1 to 8 carbons, and even more preferably with 1 to 3 carbons), alkenyl groups (preferably with 2 to 12 carbons, more preferably with 2 to 8 carbons, and even more preferably with 2 to 3 carbons), aryl groups (preferably with 6 to 22 carbons, more preferably with 6 to 18 carbons, and even more preferably with 6 to 10 carbons), aralkyl groups (preferably with 7 to 23 carbons, more preferably with 7 to 19 carbons, and even more preferably with 7 to 11 carbons), and hydrogen atoms are preferred.
Rb35 為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),芳基為較佳。Rb 35 is alkyl (preferably 1-24 carbons, more preferably 1-12, and even more preferably 3-8 carbons), alkenyl (preferably 2-12 carbons, more preferably 2-10, and even more preferably 3-8 carbons), aryl (preferably 6-22 carbons, more preferably 6-18, and even more preferably 6-12 carbons), aralkyl (preferably 7-23 carbons, more preferably 7-19, and even more preferably 7-12 carbons), with aryl being preferred.
又,式(B1-1)所表示之化合物為式(B1-1a)所表示之化合物亦較佳。 【化學式38】 Furthermore, the compound represented by formula (B1-1) is preferably the same as the compound represented by formula (B1-1a). [Chemical Formula 38]
Rb11 及Rb12 與式(B1-1)中之Rb11 及Rb12 的含義相同。 Rb15 及Rb16 為氫原子、烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子或甲基為較佳。 Rb17 為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),其中,芳基為較佳。Rb 11 and Rb 12 have the same meaning as Rb 11 and Rb 12 in formula (B1-1). Rb 15 and Rb 16 are hydrogen atoms, alkyl groups (preferably with 1 to 12 carbons, more preferably with 1 to 6 carbons, and even more preferably with 1 to 3 carbons), alkenyl groups (preferably with 2 to 12 carbons, more preferably with 2 to 6 carbons, and even more preferably with 2 to 3 carbons), aryl groups (preferably with 6 to 22 carbons, more preferably with 6 to 18 carbons, and even more preferably with 6 to 10 carbons), aralkyl groups (preferably with 7 to 23 carbons, more preferably with 7 to 19 carbons, and even more preferably with 7 to 11 carbons), hydrogen atoms, or methyl groups are preferred. Rb 17 is an alkyl group (preferably with 1 to 24 carbons, more preferably with 1 to 12 carbons, and even more preferably with 3 to 8 carbons), an alkenyl group (preferably with 2 to 12 carbons, more preferably with 2 to 10 carbons, and even more preferably with 3 to 8 carbons), an aryl group (preferably with 6 to 22 carbons, more preferably with 6 to 18 carbons, and even more preferably with 6 to 12 carbons), or an aralkyl group (preferably with 7 to 23 carbons, more preferably with 7 to 19 carbons, and even more preferably with 7 to 12 carbons), wherein an aryl group is preferred.
非離子系熱鹼產生劑的分子量為800以下為較佳,600以下為更佳,500以下為進一步較佳。作為下限,100以上為較佳,200以上為更佳,300以上為進一步較佳。For nonionic thermal alkali generators, a molecular weight of 800 or less is preferred, 600 or less is even better, and 500 or less is still preferred. As a lower limit, a molecular weight of 100 or more is preferred, 200 or more is even better, and 300 or more is still even better.
作為在上述鎓鹽中作為熱鹼產生劑之化合物的具體例或除了上述鎓鹽以外的熱鹼產生劑的具體例,可以舉出以下化合物。The following compounds can be cited as specific examples of compounds that act as thermal alkali generators among the aforementioned onium salts, or as specific examples of thermal alkali generators other than the aforementioned onium salts.
【化學式39】 【Chemical Formula 39】
【化學式40】 【Chemical Formula 40】
【化學式41】 【Chemical Formula 41】
熱鹼產生劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~50質量%為較佳。下限為0.5質量%以上為更佳,1質量%以上為進一步較佳。上限為30質量%以下為更佳,20質量%以下為進一步較佳。熱鹼產生劑能夠使用一種或兩種以上。在使用兩種以上之情況下,合計量在上述範圍內為較佳。The content of the alkali-generating agent relative to the total solid content of the curing resin composition of the present invention is preferably 0.1% to 50% by mass. A lower limit of 0.5% by mass or more is preferred, and 1% by mass or more is further preferred. An upper limit of 30% by mass or less is preferred, and 20% by mass or less is further preferred. One or more alkali-generating agents can be used. When using two or more, the total amount within the above range is preferred.
<其他樹脂> 本發明的組成物可以包含上述特定樹脂和與特定樹脂不同之其他樹脂(以下,亦簡稱為“其他樹脂”。)。 作為其他樹脂,可以舉出聚醯胺醯亞胺、聚醯胺醯亞胺前驅物、酚醛樹脂、聚醯胺、環氧樹脂、聚矽氧烷、包含矽氧烷結構之樹脂、丙烯酸樹脂等。 例如,藉由進一步加入丙烯酸樹脂,可以獲得塗佈性優異之組成物,並且可以獲得耐溶劑性優異之有機膜。 例如,代替後述聚合性化合物或除了後述聚合性化合物以外,將重量平均分子量為20,000以下的聚合性基值高的丙烯酸系樹脂添加至組成物中,從而能夠提高組成物的塗佈性、有機膜的耐溶劑性等。<Other Resins> The composition of this invention may include the specific resin described above and other resins different from the specific resin (hereinafter also referred to as "other resins"). Examples of other resins include polyamide-imide, polyamide-imide precursors, phenolic resins, polyamides, epoxy resins, polysiloxanes, resins containing siloxane structures, and acrylic resins. For example, by further adding acrylic resins, a composition with excellent coatability can be obtained, and an organic film with excellent solvent resistance can be obtained. For example, by replacing or excluding the polymerizable compounds described later, an acrylic resin with a high polymerizable value of less than 20,000 by weight average molecular weight can be added to the composition, thereby improving the coatability of the composition, the solvent resistance of the organic film, etc.
在本發明的組成物包含其他樹脂之情況下,其他樹脂的含量相對於組成物的總固體成分為0.01質量%以上為較佳,0.05質量%以上為更佳,1質量%以上為進一步較佳,2質量%以上為更進一步較佳,5質量%以上為又更進一步較佳,10質量%以上為再更進一步較佳。 又,本發明的組成物中之其他樹脂的含量相對於組成物的總固體成分為80質量%以下為較佳,75質量%以下為更佳,70質量%以下為進一步較佳,60質量%以下為更進一步較佳,50質量%以下為又更進一步較佳。 又,作為本發明的組成物的較佳的一態樣,亦能夠設為其他樹脂的含量為低含量之態樣。在上述態樣中,其他樹脂的含量相對於組成物的總固體成分為20質量%以下為較佳,15質量%以下為更佳,10質量%以下為進一步較佳,5量%以下為更進一步較佳,1質量%以下為又更進一步較佳。上述含量的下限並無特別限定,只要為0質量%以上即可。 本發明的組成物可以僅包含一種其他樹脂,亦可以包含兩種以上。在包含兩種以上之情況下,合計量在上述範圍內為較佳。When the composition of the present invention includes other resins, it is preferable that the content of the other resins relative to the total solid content of the composition is 0.01% by mass or more, more preferably 0.05% by mass or more, further preferably 1% by mass or more, even more preferably 2% by mass or more, still more preferably 5% by mass or more, and even more preferably 10% by mass or more. Furthermore, it is preferable that the content of the other resins in the composition of the present invention relative to the total solid content of the composition is 80% by mass or less, more preferably 75% by mass or less, even more preferably 70% by mass or less, even more preferably 60% by mass or less, and even more preferably 50% by mass or less. Furthermore, as a preferred embodiment of the composition of the present invention, it is also possible to design an embodiment with a low content of other resins. In the above embodiments, it is preferable that the content of other resins relative to the total solid content of the composition is 20% by mass or less, more preferably 15% by mass or less, further preferably 10% by mass or less, even more preferably 5% by mass or less, and even more preferably 1% by mass or less. There is no particular limitation on the lower limit of the above content, as long as it is 0% by mass or more. The composition of the present invention may contain only one other resin, or it may contain two or more. When two or more resins are contained, it is preferable that the total amount is within the above-mentioned range.
〔光鹼產生劑〕 本發明的硬化性樹脂組成物可以包含光鹼產生劑作為光敏劑。 藉由硬化性樹脂組成物含有光鹼產生劑,亦能夠設為如下態樣:例如藉由利用在曝光部產生之鹼來促進特定樹脂的環化等的作用,以使曝光部比非曝光部更不易被顯影液去除。依據該種態樣,能夠獲得負型浮雕圖案。 又,亦能夠藉由光來促進顯影後的特定樹脂的硬化。[Photoalkali Generator] The curing resin composition of this invention may contain a photoalkali generator as a photosensitizer. By containing a photoalkali generator in the curing resin composition, it is also possible to achieve the following state: for example, by utilizing the alkali generated in the exposed area to promote the cyclization of a specific resin, the exposed area is less susceptible to removal by the developer than the unexposed area. According to this state, negative relief patterns can be obtained. Furthermore, the curing of the specific resin after development can also be promoted by light.
作為光鹼產生劑,只要為藉由曝光而產生鹼者,則並無特別限定,能夠使用公知者。 例如,如M.Shirai,and M.Tsunooka,Prog.Polym.Sci.,21,1(1996);角岡正弘,高分子加工,46,2(1997);C.Kutal,Coord.Chem.Rev.,211,353(2001);Y.Kaneko,A.Sarker,and D.Neckers,Chem.Mater.,11,170(1999);H.Tachi,M.Shirai,and M.Tsunooka,J.Photopolym.Sci.Technol.,13,153(2000);M.Winkle,and K.Graziano,J.Photopolym.Sci.Technol.,3,419(1990);M.Tsunooka,H.Tachi,and S.Yoshitaka,J.Photopolym.Sci.Technol.,9,13(1996);K.Suyama,H.Araki,M.Shirai,J.Photopolym.Sci.Technol.,19,81(2006)中所記載,可以舉出如過渡金屬化合物錯合物、具有銨鹽等結構者、藉由脒部分與羧酸形成鹽而潛在化者那樣藉由鹼成分形成鹽而被中和之離子性的化合物、或胺基甲酸酯衍生物、肟酯衍生物、醯化合物等藉由胺甲酸乙酯鍵或肟鍵等而使鹼成分潛在化之非離子性的化合物。 在本發明中,作為光鹼產生劑,可以舉出胺基甲酸酯衍生物、醯胺衍生物、醯亞胺衍生物、α鈷錯合物類、咪唑衍生物、肉桂酸醯胺衍生物、肟衍生物等作為更佳例。As a photoalkali generator, there are no particular restrictions as long as it produces alkali through exposure; any known method can be used. For example, M. Shirai, and M. Tsunooka, Prog. Polym. Sci., 21, 1 (1996); Masahiro Kakuoka, Polymer Processing, 46, 2 (1997); C. Kutal, Coord. Chem. Rev., 211, 353 (2001); Y. Kaneko, A. Sarker, and D. Neckers, Chem. Mater., 11, 170 (1999); H. Tachi, M. Shirai, and M. Tsunooka, J. Photopolym. Sci. Technol., 13, 153 (2000); M. Winkle, and K. Graziano, J. Photopolym. Sci. Technol., 3, 419 (1990); M. Tsunooka, H. Tachi, and Examples of ionic compounds that can be neutralized by forming salts through alkaline components include transition metal complexes, compounds with structures such as ammonium salts, compounds that are potential salts formed by the formation of salts by the amidoside portion of a carboxylic acid, and nonionic compounds such as carbamate derivatives, oxime derivatives, and acetic acid compounds that potential for alkalinity through ethyl carbamate bonds or oxime bonds. These compounds are described in S. Yoshitaka, J. Photopolym. Sci. Technol., 9, 13 (1996); K. Suyama, H. Araki, M. Shirai, J. Photopolym. Sci. Technol., 19, 81 (2006). In this invention, preferred examples of photoalkali generators include carbamate derivatives, amide derivatives, amide derivatives, α-cobalt complexes, imidazole derivatives, cinnamic acid amide derivatives, and oxime derivatives.
作為從光鹼產生劑產生之鹼性物質,並無特別限定,但是可以舉出具有胺基之化合物,尤其可以舉出單胺或二胺等聚胺及脒等。 從醯亞胺化率的觀點考慮,上述鹼性物質為共軛酸的DMSO(二甲基亞碸)中的pKa大者為較佳。上述pKa為1以上為較佳,3以上為更佳。上述pKa的上限並無特別限定,但是20以下為較佳。 其中,上述pKa表示酸的第一解離常數的倒數的對數,並且能夠參閱Determination of Organic Structures by Physical Methods(作者:Brown,H.C.,McDaniel,D.H.,Hafliger,O.,Nachod,F.C.;編纂:Braude,E.A.,Nachod,F.C.;Academic Press, New York,1955)或Data for Biochemical Research(作者:Dawson,R.M.C.et al;Oxford,Clarendon Press,1959)中所記載的值。關於未記載於該等文獻中的化合物,將使用ACD/pKa(ACD/Labs製)的軟體並藉由結構式計算出之值用作pKa。There are no particular limitations on the alkaline substance produced from the photoalkali generator, but compounds with amine groups can be cited, especially polyamines such as monoamines or diamines, and amidines. From the perspective of acetylation rate, a higher pKa is preferred for the aforementioned alkaline substance, which is a conjugated acid DMSO (dimethyl sulfoxide). A pKa of 1 or higher is preferred, and 3 or higher is even better. There are no particular upper limits for the aforementioned pKa, but 20 or lower is preferred. Here, pKa represents the logarithm of the reciprocal of the first dissociation constant of the acid, and the value can be found in Determination of Organic Structures by Physical Methods (authors: Brown, H.C., McDaniel, D.H., Hafliger, O., Nachod, F.C.; ed.: Braude, E.A., Nachod, F.C.; Academic Press, New York, 1955) or Data for Biochemical Research (authors: Dawson, R.M.C. et al.; Oxford, Clarendon Press, 1959). For compounds not described in these references, the pKa will be calculated using ACD/pKa software (made by ACD/Labs) and derived from the structural formula.
從硬化性樹脂組成物的保存穩定性的觀點考慮,作為光鹼產生劑,在結構中不包含鹽的光鹼產生劑為較佳,在光鹼產生劑中所產生之鹼部分的氮原子上沒有電荷為較佳。作為光鹼產生劑,使用共價鍵使所產生之鹼潛在化為較佳,鹼的產生機構為所產生之鹼部分的氮原子與相鄰之原子之間的共價鍵被斷裂而產生鹼者為較佳。若為在結構中不包含鹽的光鹼產生劑,則能夠使光鹼產生劑成為中性,因此溶劑溶解性更良好,從而提高使用期限。依據該種原因,從在本發明中所使用之光鹼產生劑產生之胺為一級胺或二級胺為較佳。 又,從圖案的耐藥品性的觀點考慮,作為光鹼產生劑,在結構中包含鹽之光鹼產生劑為較佳。From the perspective of the storage stability of curable resin compositions, it is preferable to use a photoalkali generator that does not contain salt in its structure, and preferably one where the nitrogen atom of the alkali portion produced in the photoalkali generator has no charge. It is also preferable to use covalent bonds to latent the produced alkali as a photoalkali generator, and preferably one where the alkali production mechanism involves the breaking of the covalent bond between the nitrogen atom of the produced alkali portion and its neighboring atom. A photoalkali generator that does not contain salt in its structure can be made neutral, thus improving solvent solubility and extending its shelf life. For this reason, it is preferable that the amine produced by the photoalkali generator used in this invention is a primary or secondary amine. Furthermore, from the viewpoint of the resistance of the pattern to chemicals, it is preferable that the photoalkali generator contains a salt in its structure.
又,依據如上述原因,作為光鹼產生劑,如上所述,使用共價鍵使所產生之鹼潛在化為較佳,使用醯胺鍵、胺基甲酸酯鍵、肟鍵使所產生之鹼潛在化為較佳。 作為本發明之光鹼產生劑,例如可以舉出如日本特開2009-080452號公報及國際公開第2009/123122號中所揭示的具有肉桂酸醯胺結構之光鹼產生劑、如日本特開2006-189591號公報及日本特開2008-247747號公報中所揭示的具有胺基甲酸酯結構之光鹼產生劑、如日本特開2007-249013號公報及日本特開2008-003581號公報中所揭示的具有肟結構、胺甲醯基肟結構之光鹼產生劑等,但是並不限定於該等,除此以外,亦能夠使用公知的光鹼產生劑的結構。Furthermore, for the reasons stated above, as a photoalkali generator, it is preferable to use covalent bonds to potentially generate alkali, and even better to use amide bonds, carbamate bonds, or oxime bonds to potentially generate alkali. Examples of photoalkali generators of the present invention include, for example, those with a cinnamic acid amide structure disclosed in Japanese Patent Application Publication No. 2009-080452 and International Patent Application Publication No. 2009/123122; those with a carbamate structure disclosed in Japanese Patent Application Publication No. 2006-189591 and Japanese Patent Application Publication No. 2008-247747; and those with an oxime structure or an aminoformyl oxime structure disclosed in Japanese Patent Application Publication No. 2007-249013 and Japanese Patent Application Publication No. 2008-003581. However, the invention is not limited to these examples. In addition, known photoalkali generator structures may also be used.
除此以外,作為光鹼產生劑,可以舉出日本特開2012-093746號公報的0185~0188段、0199~0200段及0202段中所記載的化合物、日本特開2013-194205號公報的0022~0069段中所記載的化合物、日本特開2013-204019號公報的0026~0074段中所記載的化合物及國際公開第2010/064631號的0052段中所記載的化合物作為例。In addition, as photoalkali generators, examples include compounds described in paragraphs 0185-0188, 0199-0200 and 0202 of Japanese Patent Application Publication No. 2012-093746, compounds described in paragraphs 0022-0069 of Japanese Patent Application Publication No. 2013-194205, compounds described in paragraphs 0026-0074 of Japanese Patent Application Publication No. 2013-204019, and compounds described in paragraph 0052 of International Publication No. 2010/064631.
除此以外,作為光鹼產生劑,可以使用市售品。作為市售品,可以舉出WPBG-266、WPBG-300、WPGB-345、WPGB-140、WPBG-165、WPBG-027、WPBG-018、WPGB-015、WPBG-041、WPGB-172、WPGB-174、WPBG-166、WPGB-158、WPGB-025、WPGB-168、WPGB-167、WPBG-082(均為FUJIFILM Wako Pure Chemical Corporation製)、A2502、B5085、N0528、N1052、O0396、O0447、O0448(Tokyo Chemical Industry Co.,Ltd.製)等。In addition, commercially available products can be used as photoalkali generators. Examples of commercially available products include WPBG-266, WPBG-300, WPGB-345, WPGB-140, WPBG-165, WPBG-027, WPBG-018, WPGB-015, WPBG-041, WPGB-172, WPGB-174, WPBG-166, WPGB-158, WPGB-025, WPGB-168, WPGB-167, WPBG-082 (all manufactured by FUJIFILM Wako Pure Chemical Corporation), A2502, B5085, N0528, N1052, O0396, O0447, and O0448 (manufactured by Tokyo Chemical Industry Co., Ltd.).
在包含光鹼產生劑之情況下,其含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~30質量%為較佳,0.1~20質量%為更佳,2~15質量%為進一步較佳。光鹼產生劑可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的光鹼產生劑之情況下,其合計在上述範圍內為較佳。When a photoalkali generator is included, its content relative to the total solid content of the curing resin composition of the present invention is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, and even more preferably 2 to 15% by mass. The photoalkali generator may contain only one type or more types. When two or more photoalkali generators are contained, their total content is preferably within the above range.
<熱聚合起始劑> 本發明的組成物可以包含熱聚合起始劑,尤其可以包含熱自由基聚合起始劑。熱自由基聚合起始劑為藉由熱的能量而產生自由基並起始或促進具有聚合性之化合物的聚合反應之化合物。藉由添加熱自由基聚合起始劑,在後述加熱步驟中,亦能夠進行樹脂及聚合性化合物的聚合反應,因此能夠進一步提高耐溶劑性。<Thermal Polymerization Initiator> The composition of this invention may include a thermal polymerization initiator, and more particularly, a thermal free radical polymerization initiator. A thermal free radical polymerization initiator is a compound that generates free radicals through thermal energy and initiates or promotes the polymerization reaction of a polymerizable compound. By adding a thermal free radical polymerization initiator, the polymerization reaction of the resin and polymerizable compound can also proceed in the heating step described later, thus further improving solvent resistance.
作為熱自由基聚合起始劑,具體而言,可以舉出日本特開2008-063554號公報的0074~0118段中所記載之化合物。As a thermal free radical polymerization initiator, the compounds described in paragraphs 0074 to 0118 of Japanese Patent Application Publication No. 2008-063554 can be cited as examples.
在包含熱聚合起始劑之情況下,其含量相對於本發明的組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為5~15質量%。熱聚合起始劑可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的熱聚合起始劑之情況下,合計量在上述範圍內為較佳。When a thermal polymerization initiator is included, its content relative to the total solid content of the composition of the present invention is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, and even more preferably 5 to 15% by mass. The thermal polymerization initiator may be one type or may contain two or more types. When two or more thermal polymerization initiators are included, the total amount is preferably within the above range.
<熱酸產生劑> 本發明的組成物可以包含熱酸產生劑。 熱酸產生劑具有如下效果:藉由加熱而產生酸來促進選自具有羥甲基、烷氧基甲基或醯氧基甲基之化合物、環氧化合物、氧環丁烷化合物及苯并噁𠯤化合物中的至少一種化合物的交聯反應。<Thermal Acid Generator> The composition of this invention may include a thermal acid generator. The thermal acid generator has the effect of promoting cross-linking reactions of at least one compound selected from compounds having hydroxymethyl, alkoxymethyl, or acetomethyl groups, epoxides, cyclobutanes, and benzoxazines by generating acid through heating.
熱酸產生劑的熱分解開始溫度為50℃~270℃為較佳,50℃~250℃為更佳。又,若選擇一種在將組成物塗佈於基板上之後進行乾燥(預烘烤:約70~140℃)時不產生酸,而在之後的曝光、顯影中圖案化之後進行最終加熱(硬化:約100~400℃)時產生酸者作為熱酸產生劑,則能夠抑制顯影時的靈敏度下降,因此為較佳。 關於熱分解開始溫度,在將熱酸產生劑在耐壓膠囊中以5℃/分鐘加熱至500℃之情況下,作為溫度最低的發熱峰的峰值溫度而求出。 作為測定熱分解開始溫度時使用之設備,可以舉出Q2000(TA Instruments.製)等。The thermal decomposition onset temperature of the thermal acid generator is preferably 50°C to 270°C, and more preferably 50°C to 250°C. Furthermore, if a thermal acid generator is selected that does not generate acid during drying (pre-baking: approximately 70–140°C) after the composition is applied to the substrate, but generates acid during the final heating (curing: approximately 100–400°C) after patterning in subsequent exposure and development, the decrease in sensitivity during development can be suppressed, which is therefore preferable. Regarding the thermal decomposition onset temperature, it is determined by heating the thermal acid generator in a pressure-resistant capsule at 5°C/min to 500°C, taking the lowest heating peak temperature as the result. As equipment used to measure the temperature at which thermal decomposition begins, examples include the Q2000 (manufactured by TA Instruments).
從熱酸產生劑產生之酸為強酸為較佳,例如對甲苯磺酸、苯磺酸等芳磺酸、甲磺酸、乙磺酸、丁磺酸等烷磺酸或三氟甲磺酸等鹵烷磺酸等為較佳。作為該種熱酸產生劑的例子,可以舉出日本特開2013-072935號公報的0055段中所記載者。It is preferable that the acid produced from the hot acid generator is a strong acid, such as p-toluenesulfonic acid, benzenesulfonic acid and other aromatic sulfonic acids, methanesulfonic acid, ethanesulfonic acid, butanesulfonic acid and other alkylsulfonic acids, or trifluoromethanesulfonic acid and other halogen sulfonic acids. As an example of such a hot acid generator, the one described in paragraph 0055 of Japanese Patent Application Publication No. 2013-072935 can be cited.
其中,從在有機膜中殘留得少且不易降低有機膜物理性質之觀點考慮,產生碳數1~4的烷磺酸或碳數1~4的鹵烷磺酸者為更佳,作為熱酸產生劑,甲磺酸(4-羥基苯基)二甲基鋶鹽、甲磺酸(4-((甲氧基羰基)氧基)苯基)二甲基鋶鹽、甲磺酸苄基(4-羥基苯基)甲基鋶鹽、甲磺酸苄基(4-((甲氧基羰基)氧基)苯基)甲基鋶鹽、甲磺酸(4-羥基苯基)甲基((2-甲基苯基)甲基)鋶鹽、三氟甲磺酸(4-羥基苯基)二甲基鋶鹽、三氟甲磺酸(4-((甲氧基羰基)氧基)苯基)二甲基鋶鹽、三氟甲磺酸苄基(4-羥基苯基)甲基鋶鹽、三氟甲磺酸苄基(4-((甲氧基羰基)氧基)苯基)甲基鋶鹽、三氟甲磺酸(4-羥基苯基)甲基((2-甲基苯基)甲基)鋶鹽、3-(5-(((丙磺醯基)氧基)亞胺基)噻吩-2(5H)-亞基)-2-(鄰甲苯基)丙腈、2,2-雙(3-(甲磺醯基胺基)-4-羥基苯基)六氟丙烷為較佳。Among these, considering the minimal residue in organic membranes and the minimal reduction in the physical properties of the organic membranes, those producing alkylsulfonic acids or halogen sulfonic acids with 1 to 4 carbon atoms are preferred. As hot acid generators, the following are preferred: (4-hydroxyphenyl)dimethyl strontium methanesulfonic acid, (4-((methoxycarbonyl)oxy)phenyl)dimethyl strontium methanesulfonic acid, benzyl(4-hydroxyphenyl)methyl strontium methanesulfonic acid, benzyl(4-((methoxycarbonyl)oxy)phenyl)methyl strontium methanesulfonic acid, (4-hydroxyphenyl)methyl((2-methylphenyl)methyl)strontium methanesulfonic acid, and trifluoromethanesulfonic acid (4-hydroxyphenyl)methyl((2-methylphenyl)methyl)strontium methanesulfonic acid). Phenyl)dimethyl strontium salt, trifluoromethanesulfonic acid (4-((methoxycarbonyl)oxy)phenyl)dimethyl strontium salt, benzyl(4-hydroxyphenyl)methyl strontium salt, benzyl(4-((methoxycarbonyl)oxy)phenyl)methyl strontium salt, trifluoromethanesulfonic acid (4-hydroxyphenyl)methyl((2-methylphenyl)methyl) strontium salt, 3-(5-(((propanesulfonyl)oxy)imino)thiophene-2(5H)-ylidene)-2-(ortho-tolyl)propionitrile, 2,2-bis(3-(methanesulfonylamino)-4-hydroxyphenyl)hexafluoropropane are preferred.
又,作為熱酸產生劑,日本特開2013-167742號公報的0059段中所記載的化合物亦較佳。Furthermore, the compound described in paragraph 0059 of Japanese Patent Application Publication No. 2013-167742 is also preferred as a thermal acid generator.
熱酸產生劑的含量相對於特定樹脂100質量份為0.01質量份以上為較佳,0.1質量份以上為更佳。藉由含有0.01質量份以上來促進交聯反應,因此能夠進一步提高有機膜的機械特性及耐溶劑性。又,從有機膜的電絕緣性的觀點考慮,20質量份以下為較佳,15質量份以下為更佳,10質量份以下為進一步較佳。The content of the hot acid generator is preferably 0.01 parts by weight or more relative to 100 parts by weight of a specific resin, and more preferably 0.1 parts by weight or more. By containing more than 0.01 parts by weight, the cross-linking reaction is promoted, thereby further improving the mechanical properties and solvent resistance of the organic membrane. Furthermore, from the viewpoint of the electrical insulation of the organic membrane, 20 parts by weight or less is preferred, 15 parts by weight or less is even better, and 10 parts by weight or less is even more preferred.
<聚合性化合物> 本發明的硬化性樹脂組成物包含聚合性化合物為較佳。 作為聚合性化合物,可以舉出自由基聚合性化合物或其他聚合性化合物。 在該等之中,本發明的硬化性樹脂組成物包含光自由基聚合起始劑作為感放射線聚合起始劑且包含自由基聚合性化合物作為聚合性化合物為較佳,包含自由基聚合性基作為特定樹脂中之聚合性基、包含光自由基聚合起始劑作為感放射線聚合起始劑且包含自由基聚合性化合物作為聚合性化合物為更佳。<Polymerizable Compound> Preferably, the curable resin composition of the present invention contains a polymerizable compound. Examples of polymerizable compounds include free radical polymerizable compounds or other polymerizable compounds. Among these, it is preferable that the curable resin composition of the present invention contains a photoradioactive polymerization initiator as a radiosensitive polymerization initiator and a free radical polymerizable compound as a polymerizable compound; it is even more preferable that it contains a free radical polymerizable group as a polymerizable group in a specific resin, contains a photoradioactive polymerization initiator as a radiosensitive polymerization initiator, and contains a free radical polymerizable compound as a polymerizable compound.
<自由基聚合性化合物> 本發明的硬化性樹脂組成物還包含自由基聚合性化合物為較佳。 自由基聚合性化合物為具有自由基聚合性基之化合物。作為自由基聚合性基,包含乙烯性不飽和鍵之基團為較佳。作為上述包含乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、乙烯基苯基、(甲基)丙烯醯基等具有乙烯性不飽和鍵之基團。 在該等之中,作為上述包含乙烯性不飽和鍵之基團,(甲基)丙烯醯基為較佳,從反應性的觀點考慮,(甲基)丙烯醯氧基為更佳。<Free Radical Polymerizing Compound> The curable resin composition of the present invention preferably also contains a free radical polymerizing compound. A free radical polymerizing compound is a compound having a free radical polymerizing group. As a free radical polymerizing group, it is preferable to have a group containing an ethylene unsaturated bond. Examples of such groups containing ethylene unsaturated bonds include vinyl, allyl, vinylphenyl, and (meth)acrylonitrile groups. Among these, (meth)acrylonitrile is preferred as the group containing an ethylene unsaturated bond, and from a reactivity point of view, (meth)acrylonitrileoxy is more preferred.
自由基聚合性化合物只要為具有一個以上的乙烯性不飽和鍵之化合物即可,具有兩個以上之化合物為更佳。 具有兩個乙烯性不飽和鍵之化合物為具有兩個上述包含乙烯性不飽和鍵之基團之化合物為較佳。 又,從所獲得之圖案的膜強度的觀點考慮,本發明的硬化性樹脂組成物包含具有三個以上的乙烯性不飽和鍵之化合物作為自由基聚合性化合物為較佳。作為上述具有三個以上的乙烯性不飽和鍵之化合物,具有3~15個乙烯性不飽和鍵之化合物為較佳,具有3~10個乙烯性不飽和鍵之化合物為更佳,具有3~6個之化合物為進一步較佳。 又,上述具有三個以上的乙烯性不飽和鍵之化合物為具有三個以上的上述包含乙烯性不飽和鍵之基團之化合物為較佳,具有3~15個之化合物為更佳,具有3~10個之化合物為進一步較佳,具有3~6個之化合物為特佳。 又,從所獲得之圖案的膜強度的觀點考慮,本發明的硬化性樹脂組成物包含具有兩個乙烯性不飽和鍵之化合物和上述具有三個以上的乙烯性不飽和鍵之化合物亦較佳。The free radical polymerizable compound is any compound having one or more ethylene unsaturated bonds, and compounds having two or more are preferred. A compound having two ethylene unsaturated bonds is preferably a compound having two of the aforementioned groups containing ethylene unsaturated bonds. Furthermore, from the viewpoint of the film strength of the obtained pattern, the curable resin composition of the present invention preferably contains compounds having three or more ethylene unsaturated bonds as free radical polymerizable compounds. Among the compounds having three or more ethylene unsaturated bonds, compounds having 3 to 15 ethylene unsaturated bonds are preferred, compounds having 3 to 10 ethylene unsaturated bonds are more preferred, and compounds having 3 to 6 ethylene unsaturated bonds are even more preferred. Furthermore, it is preferable that the compounds having three or more ethylene unsaturated bonds are compounds having three or more of the aforementioned groups containing ethylene unsaturated bonds; more preferably, compounds having 3 to 15 groups; even more preferably, compounds having 3 to 10 groups; and especially preferably, compounds having 3 to 6 groups. Furthermore, from the viewpoint of the film strength of the obtained pattern, it is also preferable that the curable resin composition of the present invention comprises compounds having two ethylene unsaturated bonds and compounds having three or more ethylene unsaturated bonds.
自由基聚合性化合物的分子量為2,000以下為較佳,1,500以下為更佳,900以下為進一步較佳。自由基聚合性化合物的分子量的下限為100以上為較佳。The molecular weight of the free radical polymerizable compound is preferably below 2,000, more preferably below 1,500, and even more preferably below 900. The lower limit of the molecular weight of the free radical polymerizable compound is preferably above 100.
作為自由基聚合性化合物的具體例,可以舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、順丁烯二酸等)或其酯類、醯胺類,較佳為不飽和羧酸與多元醇化合物的酯及不飽和羧酸與多元胺化合物的醯胺類。又,亦可以較佳地使用具有羥基或胺基、氫硫基等親和性取代基之不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物、與單官能或多官能羧酸的脫水縮合反應物等。又,具有異氰酸酯基或環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的加成反應物以及具有鹵素基或甲苯磺醯氧基等脫離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的取代反應物亦較佳。又,作為另一例,亦能夠使用替換成不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等之化合物群組來代替上述不飽和羧酸。作為具體例,能夠參閱日本特開2016-027357號公報的0113~0122段的記載,並將該等內容編入本說明書中。Specific examples of free radical polymerizable compounds include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amides, preferably esters of unsaturated carboxylic acids and polyols, and amides of unsaturated carboxylic acids and polyamines. Furthermore, addition reactions of unsaturated carboxylic acid esters or amides with affinity substituents such as hydroxyl, amino, or hydrogen thio groups with monofunctional or polyfunctional isocyanates or epoxides, and dehydration condensation reactions with monofunctional or polyfunctional carboxylic acids, are also preferred. Furthermore, addition reactions of unsaturated carboxylic acid esters or amides having electrophilic substituents such as isocyanate groups or epoxy groups with monofunctional or polyfunctional alcohols, amines, or thiols, and substitution reactions of unsaturated carboxylic acid esters or amides having deionizing substituents such as halogen groups or toluenesulfonoxy groups with monofunctional or polyfunctional alcohols, amines, or thiols are also preferred. Additionally, as another example, compounds that replace the aforementioned unsaturated carboxylic acids can be used, such as unsaturated phosphonic acids, vinylbenzene derivatives such as styrene, vinyl ethers, or allyl ethers. For specific examples, please refer to paragraphs 0113 to 0122 of Japanese Patent Application Publication No. 2016-027357, and such contents are incorporated herein by reference.
又,自由基聚合性化合物為在常壓下具有100℃以上的沸點之化合物亦較佳。作為其例,可以舉出聚乙二醇二(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己二醇(甲基)丙烯酸酯、三羥甲基丙烷三(丙烯醯氧基丙基)醚、三(丙烯醯氧基乙基)異三聚氰酸酯、甘油或三羥甲基乙烷等在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物、如日本特公昭48-041708號公報、日本特公昭50-006034號公報、日本特開昭51-037193號各公報中所記載之(甲基)丙烯酸胺甲酸乙酯類、日本特開昭48-064183號、日本特公昭49-043191號、日本特公昭52-030490號各公報中所記載之聚酯丙烯酸酯類,作為環氧樹脂與(甲基)丙烯酸的反應產物之環氧丙烯酸酯類等多官能丙烯酸酯或甲基丙烯酸酯及該等混合物。又,日本特開2008-292970號公報的0254~0257段中所記載的化合物亦較佳。又,亦可以舉出使(甲基)丙烯酸環氧丙酯等具有環狀醚基及乙烯性不飽和鍵之化合物與多官能羧酸進行反應而獲得之多官能(甲基)丙烯酸酯等。Furthermore, compounds with a boiling point above 100°C at normal pressure are preferred for free radical polymerization. Examples include polyethylene glycol di(meth)acrylate, trihydroxymethyl ethane tri(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentyl tetramethyl acrylate, neopentyl tetramethyl acrylate, dinepentyl tetramethyl acrylate, dinepentyl tetramethyl acrylate, dinepentyl tetramethyl acrylate, hexanediol (meth)acrylate, trihydroxymethyl propane tri(acryloyloxypropyl) ether, tri(acryloyloxyethyl) isocyanate, glycerol, or trihydroxymethyl ethane, which are added to polyfunctional alcohols with ethylene oxide or propylene oxide followed by (meth)acrylate polymerization. Compounds obtained by esterification, such as ethyl aminocarbamates of (meth)acrylate described in Japanese Patent Publication Nos. 48-041708, 50-006034, and 51-037193, polyester acrylates described in Japanese Patent Publication Nos. 48-064183, 49-043191, and 52-030490, epoxy acrylates as reaction products of epoxy resins and (meth)acrylic acid, and other multifunctional acrylates or methacrylates and mixtures thereof. Furthermore, compounds described in paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970 are also preferred. Furthermore, examples include polyfunctional (meth)acrylates obtained by reacting compounds such as glycidyl (meth)acrylate, which have cyclic ether groups and vinyl unsaturated bonds, with polyfunctional carboxylic acids.
又,作為除了上述以外的較佳的自由基聚合性化合物,亦能夠使用日本特開2010-160418號公報、日本特開2010-129825號公報、日本專利第4364216號公報等中所記載之具有茀環且具有兩個以上的含有乙烯性不飽和鍵的基團之化合物或卡多(cardo)樹脂。Furthermore, as a preferred free radical polymerizable compound besides those mentioned above, compounds having a ring and having two or more groups containing ethylene unsaturated bonds, or cardo resins, as described in Japanese Patent Application Publication No. 2010-160418, Japanese Patent Application Publication No. 2010-129825, and Japanese Patent No. 4364216, can also be used.
進而,作為其他例,亦可以舉出日本特公昭46-043946號公報、日本特公平01-040337號公報、日本特公平01-040336號公報中所記載的特定的不飽和化合物或日本特開平02-025493號公報中所記載的乙烯基膦酸系化合物等。又,亦能夠使用日本特開昭61-022048號公報中所記載的包含全氟烷基之化合物。進而,亦能夠使用在“Journal of the Adhesion Society of Japan”vol.20、No.7、300~308頁(1984年)中作為光聚合性單體及寡聚物所介紹者。Furthermore, as other examples, specific unsaturated compounds described in Japanese Patent Publication Nos. 46-043946, 01-040337, and 01-040336, or vinylphosphonic acid compounds described in Japanese Patent Application Publication No. 02-025493, can also be used. Additionally, compounds containing perfluoroalkyl groups described in Japanese Patent Application Publication No. 61-022048 can also be used. Furthermore, those described as photopolymerizable monomers and oligomers in the "Journal of the Adhesion Society of Japan" vol. 20, No. 7, pp. 300-308 (1984) can also be used.
除了上述以外,亦能夠較佳地使用日本特開2015-034964號公報的0048~0051段中所記載的化合物、國際公開第2015/199219號的0087~0131段中所記載的化合物,並將該等內容編入本說明書中。In addition to the above, the compounds described in paragraphs 0048 to 0051 of Japanese Patent Application Publication No. 2015-034964 and the compounds described in paragraphs 0087 to 0131 of International Publication No. 2015/199219 can also be used, and such contents are incorporated into this specification.
又,在日本特開平10-062986號公報中,作為式(1)及式(2)而與其具體例一同記載的如下化合物亦能夠用作自由基聚合性化合物,該化合物為在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物。Furthermore, in Japanese Patent Application Publication No. 10-062986, the following compounds, which are described together with specific examples of formulas (1) and (2), can also be used as free radical polymerizable compounds. These compounds are obtained by esterification of (meth)acrylate after the addition of ethylene oxide or propylene oxide to a polyfunctional alcohol.
進而,亦能夠使用日本特開2015-187211號公報的0104~0131段中所記載的化合物作為自由基聚合性化合物,並將該等內容編入本說明書中。Furthermore, the compounds described in paragraphs 0104 to 0131 of Japanese Patent Application Publication No. 2015-187211 can also be used as free radical polymerizable compounds, and such contents are incorporated into this specification.
作為自由基聚合性化合物,二新戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330;Nippon Kayaku Co.,Ltd.製)、二新戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320;Nippon Kayaku Co.,Ltd.製、A-TMMT:Shin-Nakamura Chemical Co.,Ltd.製)、二新戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310;Nippon Kayaku Co.,Ltd.製)、二新戊四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA;Nippon Kayaku Co.,Ltd.製、A-DPH;Shin-Nakamura Chemical Co.,Ltd.製)及該等(甲基)丙烯醯基經由乙二醇殘基或丙二醇殘基鍵結之結構為較佳。亦能夠使用該等寡聚物類型。As free radical polymerizable compounds, dinepentylenetetroxide triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dinepentylenetetroxide tetraacrylate (commercially available as KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd., A-TMMT: manufactured by Shin-Nakamura Chemical Co., Ltd.), dinepentylenetetroxide penta(meth)acrylate (commercially available as KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), and dinepentylenetetroxide hexa(meth)acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH: manufactured by Shin-Nakamura Chemical Co., Ltd.) (Made by Co., Ltd.) and the structure in which the (meth)acrylic acid groups are bonded by ethylene glycol residues or propylene glycol residues is preferred. These oligomer types can also be used.
作為自由基聚合性化合物的市售品,例如可以舉出Sartomer Company, Inc製的作為具有四個伸乙氧基鏈之4官能丙烯酸酯之SR-494、作為具有四個乙烯氧基鏈之2官能丙烯酸甲酯之Sartomer Company, Inc製SR-209、231、239、Nippon Kayaku Co.,Ltd.製的作為具有六個伸戊氧基鏈之6官能丙烯酸酯之DPCA-60、作為具有三個異伸丁氧基鏈之3官能丙烯酸酯之TPA-330、胺甲酸乙酯寡聚物UAS-10、UAB-140(NIPPON PAPER INDUSTRIES CO., LTD.製)、NK酯M-40G、NK酯4G、NK酯M-9300、NK酯A-9300、UA-7200(Shin-Nakamura Chemical Co., Ltd製)、DPHA-40H(Nippon Kayaku Co.,Ltd.製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(Kyoeisha chemical Co.,Ltd.製)、BLEMMER PME400(NOF CORPORATION製)等。Commercially available free radical polymerizable compounds include, for example, SR-494 (a tetrafunctional acrylate with four ethynooxy chains) manufactured by Sartomer Company, Inc.; SR-209, 231, and 239 (difunctional methyl acrylate with four ethoxy chains) manufactured by Sartomer Company, Inc.; DPCA-60 (a hexafunctional acrylate with six pentylooxy chains) manufactured by Nippon Kayaku Co., Ltd.; TPA-330 (a trifunctional acrylate with three isobutylooxy chains); ethyl carbamate oligomers UAS-10 and UAB-140 (manufactured by NIPPON PAPER INDUSTRIES CO., LTD.); NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300; and UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.). (Manufactured by Ltd.), DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (manufactured by Kyoeisha Chemical Co., Ltd.), BLEMMER PME400 (manufactured by NOF CORPORATION), etc.
作為自由基聚合性化合物,如日本特公昭48-041708號公報、日本特開昭51-037193號公報、日本特公平02-032293號公報、日本特公平02-016765號公報中所記載之胺甲酸乙酯丙烯酸酯類、日本特公昭58-049860號公報、日本特公昭56-017654號公報、日本特公昭62-039417號公報、日本特公昭62-039418號公報中所記載的具有環氧乙烷系骨架之胺甲酸乙酯化合物類亦較佳。進而,作為自由基聚合性化合物,亦能夠使用日本特開昭63-277653號公報、日本特開昭63-260909號公報、日本特開平01-105238號公報中所記載之在分子內具有胺基結構或硫化物結構之化合物。As free radical polymerizable compounds, ethyl carbamate acrylates described in Japanese Patent Publication No. 48-041708, Japanese Patent Application Publication No. 51-037193, Japanese Patent Publication No. 02-032293, Japanese Patent Publication No. 02-016765, and ethyl carbamate compounds with an ethylene oxide backbone described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418 are also preferred. Furthermore, as a free radical polymerizable compound, compounds having an amino group structure or a sulfide structure within the molecule as described in Japanese Patent Application Publication No. 63-277653, Japanese Patent Application Publication No. 63-260909, and Japanese Patent Application Publication No. 01-105238 can also be used.
自由基聚合性化合物可以為具有羧基、磷酸基等酸基之自由基聚合性化合物。具有酸基之自由基聚合性化合物為脂肪族多羥基化合物與不飽和羧酸的酯為較佳,使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基聚合性化合物為更佳。特佳為在使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基聚合性化合物中,脂肪族多羥基化合物為新戊四醇或二新戊四醇之化合物。作為市售品,例如作為TOAGOSEI CO.,Ltd.製的多元酸改質丙烯酸類寡聚物,可以舉出M-510、M-520等。Free radical polymerizable compounds can be free radical polymerizable compounds containing acid groups such as carboxyl groups and phosphate groups. It is preferable that the free radical polymerizable compound containing acid groups is an ester of an aliphatic polyhydroxyl compound and an unsaturated carboxylic acid. It is even more preferable that the free radical polymerizable compound containing acid groups is formed by reacting a non-aromatic carboxylic anhydride with the unreacted hydroxyl group of an aliphatic polyhydroxyl compound. Particularly preferred are free radical polymerizable compounds containing acid groups formed by reacting a non-aromatic carboxylic anhydride with the unreacted hydroxyl group of an aliphatic polyhydroxyl compound, in which the aliphatic polyhydroxyl compound is a neopentyl tetrol or dinepentyl tetrol. Commercially available examples include, for instance, polybasic acid-modified acrylic oligomers manufactured by TOAGOSEI CO.,Ltd., such as M-510 and M-520.
具有酸基之自由基聚合性化合物的較佳酸值為0.1~40mgKOH/g,特佳為5~30mgKOH/g。只要自由基聚合性化合物的酸值在上述範圍內,則製造上的操作性優異,進而顯影性優異。又,聚合性良好。另一方面,從鹼性顯影時的顯影速度的觀點考慮,具有酸基之自由基交聯劑的較佳酸值為0.1~300mgKOH/g,特佳為1~100mgKOH/g。關於上述酸值,依據JIS K 0070:1992的記載來測定。The preferred acid value for free radical polymerizable compounds containing acid groups is 0.1–40 mg KOH/g, and particularly preferably 5–30 mg KOH/g. As long as the acid value of the free radical polymerizable compound is within the above range, the manufacturing process is excellent, resulting in excellent developing properties. Furthermore, polymerizability is good. On the other hand, from the viewpoint of developing speed in alkaline developing, the preferred acid value for free radical crosslinkers containing acid groups is 0.1–300 mg KOH/g, and particularly preferably 1–100 mg KOH/g. The above acid values are determined according to JIS K 0070:1992.
從圖案的解像性和膜的伸縮性的觀點考慮,本發明的硬化性樹脂組成物使用2官能的甲基丙烯酸酯或丙烯酸酯為較佳。作為具體的化合物,能夠使用三乙二醇二丙烯酸酯、三乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯、四乙二醇二丙烯酸酯、PEG200二丙烯酸酯、PEG200二甲基丙烯酸酯、PEG600二丙烯酸酯、PEG600二甲基丙烯酸酯、聚四乙二醇二丙烯酸酯、聚四乙二醇二甲基丙烯酸酯、新戊二醇二丙烯酸酯、新戊二醇二甲基丙烯酸酯、3-甲基-1,5-戊二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、1,6己二醇二甲基丙烯酸酯、二羥甲基三環癸烷二丙烯酸酯、二羥甲基三環癸烷二甲基丙烯酸酯、雙酚A的EO加成物二丙烯酸酯、雙酚A的EO加成物二甲基丙烯酸酯、雙酚A的PO加成物二丙烯酸酯、雙酚A的PO加成物二甲基丙烯酸酯、2羥基-3-丙烯醯氧基丙基甲基丙烯酸酯、異三聚氰酸EO改質二丙烯酸酯、異三聚氰酸改質二甲基丙烯酸酯、具有其他胺甲酸乙酯鍵之2官能丙烯酸酯、具有胺甲酸乙酯鍵之2官能甲基丙烯酸酯。該等依據需要能夠混合使用兩種以上。 又,從伴隨圖案的彈性模數控制而抑制翹曲的觀點考慮,能夠較佳地使用單官能自由基聚合性化合物作為自由基聚合性化合物。作為單官能自由基聚合性化合物,可以較佳地使用正丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、卡必醇(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、芐基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、N-羥甲基(甲基)丙烯醯胺、環氧丙基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯等(甲基)丙烯酸衍生物、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等N-乙烯基化合物類、烯基環氧丙醚、鄰苯二甲酸二烯丙酯、偏苯三酸三烯丙酯等烯基化合物類等。作為單官能自由基聚合性化合物,為了抑制曝光前的揮發,在常壓下具有100℃以上的沸點之化合物亦較佳。From the perspectives of pattern resolution and film stretchability, it is preferable to use difunctional methacrylates or acrylates in the curing resin composition of this invention. Specific compounds that can be used include triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tetraethylene glycol diacrylate, PEG200 diacrylate, PEG200 dimethacrylate, PEG600 diacrylate, PEG600 dimethacrylate, polytetraethylene glycol diacrylate, polytetraethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate, and 1,6-hexanediol diacrylate. Dimethacrylates, including dihydroxymethyltricyclodecane diacrylate, dihydroxymethyltricyclodecane dimethacrylate, EO adduct diacrylate of bisphenol A, EO adduct dimethacrylate of bisphenol A, PO adduct dimethacrylate of bisphenol A, PO adduct dimethacrylate of bisphenol A, 2-hydroxy-3-acryloxypropyl methacrylate, EO-modified diacrylate of isocyanuric acid, EO-modified dimethacrylate of isocyanuric acid, difunctional acrylates having other ethyl carbamate bonds, and difunctional methacrylates having ethyl carbamate bonds. Two or more of these can be mixed as needed. Furthermore, from the perspective of suppressing warping by controlling the elastic modulus of the accompanying pattern, monofunctional radical polymerizable compounds can be used more effectively as radical polymerizable compounds. As a monofunctional free radical polymerizable compound, the following are preferred: n-butyl methacrylate, 2-ethylhexyl methacrylate, 2-hydroxyethyl methacrylate, butoxyethyl methacrylate, carbitol methacrylate, cyclohexyl methacrylate, benzyl methacrylate, phenoxyethyl methacrylate, N-hydroxymethyl methacrylamide, glycidyl methacrylate, polyethylene glycol monomethacrylate, polypropylene glycol monomethacrylate, and other methacrylate derivatives; N-vinylpyrrolidone, N-vinylcaprolactone and other N-vinyl compounds; alkenyl epoxypropyl ether, diallyl phthalate, trimellitic acid triallyl and other alkenyl compounds. As monofunctional free radical polymerizable compounds, compounds with a boiling point above 100°C at normal pressure are preferred in order to suppress volatilization before exposure.
在含有自由基聚合性化合物之情況下,其含量相對於本發明的硬化性樹脂組成物的總固體成分超過0質量%且60質量%以下為較佳。下限為5質量%以上為更佳。上限為50質量%以下為更佳,30質量%以下為進一步較佳。In the case of free radical polymerizable compounds, it is preferable that their content relative to the total solid content of the curable resin composition of the present invention is more than 0% by mass and less than 60% by mass. A lower limit of 5% by mass or more is more preferred. An upper limit of 50% by mass or less is more preferred, and 30% by mass or less is even more preferred.
自由基聚合性化合物可以單獨使用一種,亦可以混合使用兩種以上。在同時使用兩種以上之情況下,其合計量在上述範圍內為較佳。Free radical polymerizable compounds can be used alone or in combination of two or more. When using two or more compounds simultaneously, it is preferable that their total amount be within the range mentioned above.
<其他聚合性化合物> 本發明的硬化性樹脂組成物包含與上述自由基聚合性化合物不同之其他聚合性化合物為較佳。 在本發明中,其他聚合性化合物是指除了上述自由基聚合性化合物以外的聚合性化合物,在分子內具有複數個藉由上述光敏劑的感光而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳,在分子內具有複數個藉由酸或鹼的作用而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳。 上述酸或鹼為在曝光步驟中從作為光敏劑之光酸產生劑或光鹼產生劑產生之酸或鹼為較佳。 作為其他聚合性化合物,具有選自包括羥甲基及烷氧基甲基之群組中的至少一種基團之化合物為較佳,具有選自包括羥甲基及烷氧基甲基之群組中的至少一種基團與氮原子直接鍵結之結構之化合物為更佳。 作為其他聚合性化合物,例如可以舉出具有使甲醛或甲醛和醇與三聚氰胺、甘脲、脲、伸烷基脲、苯并胍胺等含有胺基之化合物進行反應而經羥甲基或烷氧基甲基取代上述胺基的氫原子之結構之化合物。該等化合物的製造方法並無特別限定,只要為具有與藉由上述方法製造的化合物相同之結構之化合物即可。又,亦可以為該等化合物的羥甲基彼此自縮合而成之寡聚物。 作為上述含有胺基之化合物,將使用了三聚氰胺之聚合性化合物稱為三聚氰胺系聚合性化合物,將使用了甘脲、脲或伸烷基脲之聚合性化合物稱為脲系聚合性化合物,將使用了伸烷基脲之聚合性化合物稱為伸烷基脲系聚合性化合物,將使用了苯并胍胺之聚合性化合物稱為苯并胍胺系聚合性化合物。 在該等之中,本發明的硬化性樹脂組成物包含選自包括脲系聚合性化合物及三聚氰胺系聚合性化合物之群組中的至少一種化合物為較佳,包含選自包括後述甘脲系聚合性化合物及三聚氰胺系聚合性化合物之群組中的至少一種化合物為更佳。<Other Polymerizing Compounds> Preferably, the curable resin composition of this invention includes other polymerizing compounds different from the aforementioned free radical polymerizing compounds. In this invention, other polymerizing compounds refer to polymerizing compounds other than the aforementioned free radical polymerizing compounds. Preferably, these compounds have a plurality of groups within their molecules that, through photosensitization by the aforementioned photosensitizer, promote the formation of covalent bonds between themselves and other compounds in the composition or their reaction products. Preferably, these compounds have a plurality of groups within their molecules that, through the action of an acid or alkali, promote the formation of covalent bonds between themselves and other compounds in the composition or their reaction products. Preferably, the aforementioned acid or alkali is an acid or alkali generated during the exposure step from a photoacid generator or photoalkali generator acting as a photosensitizer. As other polymerizable compounds, compounds having at least one group selected from the group consisting of hydroxymethyl and alkoxymethyl groups are preferred, and compounds having a structure in which at least one group selected from the group consisting of hydroxymethyl and alkoxymethyl groups is directly bonded to a nitrogen atom are even more preferred. As other polymerizable compounds, examples include compounds having a structure in which the hydrogen atom of the amine group is replaced by hydroxymethyl or alkoxymethyl groups through a reaction of formaldehyde or formaldehyde and an alcohol with melamine, glycourea, urea, alkyl urea, benzoguanamine, or other amine-containing compounds. The method of manufacturing these compounds is not particularly limited, as long as the compound has the same structure as the compound manufactured by the above method. Furthermore, oligomers formed by the self-condensation of the hydroxymethyl groups of these compounds are also acceptable. As for the aforementioned compounds containing amine groups, polymeric compounds using melamine are referred to as melamine-based polymeric compounds, polymeric compounds using urea, urea, or alkylurea are referred to as urea-based polymeric compounds, polymeric compounds using alkylurea are referred to as alkylurea-based polymeric compounds, and polymeric compounds using benzoguanidine are referred to as benzoguanidine-based polymeric compounds. Among these, it is preferable that the curable resin composition of the present invention includes at least one compound selected from the group consisting of urea-based polymeric compounds and melamine-based polymeric compounds, and it is even more preferable that it includes at least one compound selected from the group consisting of urea-based polymeric compounds and melamine-based polymeric compounds described below.
作為三聚氰胺系聚合性化合物的具體例,可以舉出六甲氧基甲基三聚氰胺、六乙氧基甲基三聚氰胺、六丙氧基甲基三聚氰胺、六丁氧基丁基三聚氰胺等。Specific examples of melamine-based polymeric compounds include hexamethoxymethyl melamine, hexaethoxymethyl melamine, hexapropoxymethyl melamine, and hexabutoxybutyl melamine.
作為脲系聚合性化合物的具體例,例如可以舉出單羥甲基化甘脲、二羥甲基化甘脲、三羥甲基化甘脲、四羥甲基化甘脲、單甲氧基甲基化甘脲,二甲氧基甲基化甘脲、三甲氧基甲基化甘脲、四甲氧基甲基化甘脲、單甲氧基甲基化甘脲、二甲氧基甲基化甘脲、三甲氧基甲基化甘脲、四乙氧基甲基化甘脲、單丙氧基甲基化甘脲、二丙氧基甲基化甘脲、三丙氧基甲基化甘脲、四丙氧基甲基化甘脲、單丁氧基甲基化甘脲、二丁氧基甲基化甘脲、三丁氧基甲基化甘脲或四丁氧基甲基化甘脲等甘脲系聚合性化合物; 雙甲氧基甲基脲、雙乙氧基甲基脲、雙丙氧基甲基脲、雙丁氧基甲基脲等脲系聚合性化合物、 單羥甲基化伸乙脲或二羥甲基化伸乙脲、單甲氧基甲基化伸乙脲、二甲氧基甲基化伸乙脲、單乙氧基甲基化伸乙脲、二乙氧基甲基化伸乙脲、單丙氧基甲基化伸乙脲、二丙氧基甲基化伸乙脲、單丁氧基甲基化伸乙脲或二丁氧基甲基化伸乙脲等伸乙脲系聚合性化合物; 單羥甲基化伸丙脲、二羥甲基化伸丙脲、單甲氧基甲基化伸丙脲、二甲氧基甲基化伸丙脲、單乙氧基甲基化伸丙脲、二乙氧基甲基化伸丙脲、單丙氧基甲基化伸丙脲、二丙氧基甲基化伸丙脲、單丁氧基甲基化伸丙脲或二丁氧基甲基化伸丙脲等伸丙脲系聚合性化合物; 1,3-二(甲氧基甲基)4,5-二羥基-2-咪唑啶酮、1,3-二(甲氧基甲基)-4,5-二甲氧基-2-咪唑啶酮等。Specific examples of urea-based polymerizable compounds include monohydroxymethylated glycourea, dihydroxymethylated glycourea, trihydroxymethylated glycourea, tetrahydroxymethylated glycourea, monomethoxymethylated glycourea, dimethoxymethylated glycourea, trimethoxymethylated glycourea, tetramethoxymethylated glycourea, monomethoxymethylated glycourea, dimethoxymethylated glycourea, trimethoxymethylated glycourea, tetraethoxymethylated glycourea, monopropoxymethylated glycourea, dipropoxymethylated glycourea, tripropoxymethylated glycourea, tetrapropoxymethylated glycourea, monobutoxymethylated glycourea, dibutoxymethylated glycourea, tributoxymethylated glycourea, or tetrabutoxymethylated glycourea; dimethoxymethylurea, diethoxymethylurea, dipropoxymethylurea, dibutoxymethylurea, etc., urea-based polymerizable compounds; monohydroxymethylated ethylurea or dihydroxymethylated glycourea... Polymers of the ethoxyurea family, including monomethoxymethylated ethoxyurea, dimethoxymethylated ethoxyurea, monoethoxymethylated ethoxyurea, diethoxymethylated ethoxyurea, monopropoxymethylated ethoxyurea, dipropoxymethylated ethoxyurea, monobutoxymethylated ethoxyurea, or dibutoxymethylated ethoxyurea; Polymers of the ethoxyurea family, including monohydroxymethylated ethoxyurea, dihydroxymethylated ethoxyurea, monomethoxymethylated ethoxyurea, dimethoxymethylated ethoxyurea, monoethoxymethylated ethoxyurea, dipropoxymethylated ethoxyurea, monobutoxymethylated ethoxyurea, or dibutoxymethylated ethoxyurea; Polymers of the ethoxyurea family, including 1,3-di(methoxymethyl)4,5-dihydroxy-2-imidazolidineone, 1,3-di(methoxymethyl)-4,5-dimethoxy-2-imidazolidineone, etc.
作為苯并胍胺系聚合性化合物的具體例,例如可以舉出單羥甲基化苯并胍胺、二羥甲基化苯并胍胺、三羥甲基化苯并胍胺、四羥甲基化苯并胍胺、單甲氧基甲基化苯并胍胺、二甲氧基甲基化苯并胍胺、三甲氧基甲基化苯并胍胺、四甲氧基甲基化苯并胍胺、單甲氧基甲基化苯并胍胺、二甲氧基甲基化苯并胍胺、三甲氧基甲基化苯并胍胺、四乙氧基甲基化苯并胍胺、單丙氧基甲基化苯并胍胺、二丙氧基甲基化苯并胍胺、三丙氧基甲基化苯并胍胺、四丙氧基甲基化苯并胍胺、單丁氧基甲基化苯并胍胺、二丁氧基甲基化苯并胍胺、三丁氧基甲基化苯并胍胺、四丁氧基甲基化苯并胍胺等。Specific examples of benzoguanidine polymeric compounds include monohydroxymethylated benzoguanidine, dihydroxymethylated benzoguanidine, trihydroxymethylated benzoguanidine, tetrahydroxymethylated benzoguanidine, monomethoxymethylated benzoguanidine, dimethoxymethylated benzoguanidine, trimethoxymethylated benzoguanidine, tetramethoxymethylated benzoguanidine, monomethoxymethylated benzoguanidine, dimethoxymethylated benzoguanidine, trimethoxymethylated benzoguanidine, tetraethoxymethylated benzoguanidine, monopropoxymethylated benzoguanidine, dipropoxymethylated benzoguanidine, tripropoxymethylated benzoguanidine, tetrapropoxymethylated benzoguanidine, monobutoxymethylated benzoguanidine, dibutoxymethylated benzoguanidine, tributoxymethylated benzoguanidine, and tetrabutoxymethylated benzoguanidine.
除此以外,作為具有選自包括羥甲基及烷氧基甲基之群組中的至少一種基團之化合物,亦可以較佳地使用在芳香環(較佳為苯環)上直接鍵結有選自包括羥甲基及烷氧基甲基之群組中的至少一種基團之化合物。 作為該種化合物的具體例,可以舉出苯二甲醇、雙(羥甲基)甲酚、雙(羥甲基)二甲氧基苯、雙(羥甲基)二苯醚、雙(羥甲基)二苯甲酮、羥甲基苯甲酸羥甲基苯酯、雙(羥甲基)聯苯、二甲基雙(羥甲基)聯苯、雙(甲氧基甲基)苯、雙(甲氧基甲基)甲酚、雙(甲氧基甲基)二甲氧基苯、雙(甲氧基甲基)二苯醚、雙(甲氧基甲基)二苯甲酮、甲氧基甲基苯甲酸甲氧基甲基苯酯、雙(甲氧基甲基)聯苯、二甲基雙(甲氧基甲基)聯苯、4,4’,4’’-亞乙基三[2,6-雙(甲氧基甲基)苯酚]、5,5’-[2,2,2‐三氟‐1‐(三氟甲基)亞乙基]雙[2‐羥基‐1,3‐苯二甲醇]、3,3’,5,5’-四(甲氧基甲基)-1,1’-聯苯-4,4’-二醇等。In addition, as a compound having at least one group selected from the group consisting of hydroxymethyl and alkoxymethyl groups, it is also preferable to use a compound having at least one group selected from the group consisting of hydroxymethyl and alkoxymethyl groups directly bonded to an aromatic ring (preferably a benzene ring). Specific examples of such compounds include benzenediethanol, bis(hydroxymethyl)cresol, bis(hydroxymethyl)dimethoxybenzene, bis(hydroxymethyl)diphenyl ether, bis(hydroxymethyl)benzophenone, hydroxymethylphenyl hydroxybenzoate, bis(hydroxymethyl)biphenyl, dimethylbis(hydroxymethyl)biphenyl, bis(methoxymethyl)benzene, bis(methoxymethyl)cresol, bis(methoxymethyl)dimethoxybenzene, bis(methoxymethyl)diphenyl ether, and bis(methoxymethyl)diphenylbenzene. Methyl ketone, methoxymethylbenzoic acid methoxymethylphenyl ester, bis(methoxymethyl)biphenyl, dimethylbis(methoxymethyl)biphenyl, 4,4’,4’’-ethylenetri[2,6-bis(methoxymethyl)phenol], 5,5’-[2,2,2-trifluoro-1-(trifluoromethyl)ethylene]bis[2-hydroxy-1,3-benzenedimethanol], 3,3’,5,5’-tetra(methoxymethyl)-1,1’-biphenyl-4,4’-diol, etc.
作為其他聚合性化合物,亦可以使用市售品,作為較佳的市售品,可以舉出46DMOC、46DMOEP(以上為ASAHI YUKIZAI CORPORATION製)、DML-PC、DML-PEP、DML-OC、DML-OEP、DML-34X、DML-PTBP、DML-PCHP、DML-OCHP、DML-PFP、DML-PSBP、DML-POP、DML-MBOC、DML-MBPC、DML-MTrisPC、DML-BisOC-Z、DML-BisOCHP-Z、DML-BPC、DMLBisOC-P、DMOM-PC、DMOM-PTBP、DMOM-MBPC、TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-BPE、TML-BPA、TML-BPAF、TML-BPAP、TMOM-BP、TMOM-BPE、TMOM-BPA、TMOM-BPAF、TMOM-BPAP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上為Honshu Chemical Industry Co.,Ltd.製)、NIKARAC(註冊商標,以下相同)MX-290、NIKARAC MX-280、NIKARAC MX-270、NIKARAC MX-279、NIKARAC MW-100LM、NIKARAC MX-750LM(以上為Sanwa Chemical Co.,Ltd.製)等。Other commercially available polymerizable compounds can also be used. Among the preferred commercially available compounds are 46DMOC, 46DMOEP (all manufactured by ASAHI YUKIZAI CORPORATION), DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML-BisOC-Z, DML-BisOCHP-Z, DML-BPC, DMLBisOC-P, DMOM-PC, and DMOM- PTBP, DMOM-MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM-BPA, TMOM-BPAF, TMOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (all manufactured by Honshu Chemical Industry Co., Ltd.), NIKARAC (registered trademark, same below) MX-290, NIKARAC MX-280, NIKARAC MX-270, NIKARAC MX-279, NIKARAC MW-100LM, NIKARAC MX-750LM (all manufactured by Sanwa Chemical Co., Ltd.), etc.
又,本發明的硬化性樹脂組成物包含選自包括環氧化合物、氧環丁烷化合物及苯并噁𠯤化合物之群組中的至少一種化合物作為其他聚合性化合物亦較佳。Furthermore, it is preferable that the curable resin composition of the present invention includes at least one compound selected from the group consisting of epoxides, cyclobutanes and benzoxazines as other polymerizable compounds.
〔環氧化合物(具有環氧基之化合物)〕 作為環氧化合物,在一分子中具有兩個以上的環氧基之化合物為較佳。環氧基在200℃以下進行交聯反應,並且不會產生由交聯引起之脫水反應,因此不易引起膜收縮。因此,含有環氧化合物對抑制硬化性樹脂組成物的低溫硬化及翹曲係有效的。[Epoxy Compounds (Compounds Containing Epoxy Groups)] As epoxy compounds, compounds with two or more epoxy groups per molecule are preferred. Epoxy groups undergo cross-linking reactions below 200°C and do not produce dehydration reactions caused by cross-linking, thus reducing the likelihood of film shrinkage. Therefore, compounds containing epoxy compounds are effective in inhibiting low-temperature curing and warping of curing resin compositions.
環氧化合物含有聚環氧乙烷基為較佳。藉此,彈性模數進一步下降,並且能夠抑制翹曲。聚環氧乙烷基表示環氧乙烷的重複單元數為2以上者,重複單元數為2~15為較佳。The presence of polyethylene oxide in the epoxy compound is preferred. This further reduces the elastic modulus and suppresses warping. Polyethylene oxide refers to ethylene oxide with 2 or more repeating units, with 2 to 15 repeating units being preferred.
作為環氧化合物的例子,可以舉出雙酚A型環氧樹脂;雙酚F型環氧樹脂;丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、乙二醇二縮水甘油醚、丁二醇二縮水甘油醚、六亞甲基二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚等伸烷基二醇型環氧樹脂或多元醇烴型環氧樹脂;聚丙二醇二縮水甘油醚等聚伸烷基二醇型環氧樹脂;聚甲基(縮水甘油氧基丙基)矽氧烷等環氧環氧基之矽酮等,但是並不限定於該等。具體而言,可以舉出EPICLON(註冊商標)850-S、EPICLON(註冊商標)HP-4032、EPICLON(註冊商標)HP-7200、EPICLON(註冊商標)HP-820、EPICLON(註冊商標)HP-4700、EPICLON(註冊商標)EXA-4710、EPICLON(註冊商標)HP-4770、EPICLON(註冊商標)EXA-859CRP、EPICLON(註冊商標)EXA-1514、EPICLON(註冊商標)EXA-4880、EPICLON(註冊商標)EXA-4850-150、EPICLON(註冊商標)EXA-4850-1000、EPICLON(註冊商標)EXA-4816、EPICLON(註冊商標)EXA-4822、EPICLON(註冊商標)EXA-830LVP、EPICLON(註冊商標)EXA-8183、EPICLON(註冊商標)EXA-8169、EPICLON(註冊商標)N-660、EPICLON(註冊商標)N-665-EXP-S、EPICLON(註冊商標)N-740、Rika Resin(註冊商標)BEO-20E(以上為產品名稱,DIC CORPORATION製)、Rika Resin(註冊商標)BEO-60E、Rika Resin(註冊商標)HBE-100、Rika Resin(註冊商標)DME-100、Rika Resin(註冊商標)L-200(產品名稱,New Japan Chemical Co.,Ltd.製)、EP-4003S、EP-4000S、EP-4088S、EP-3950S(以上為產品名稱,ADEKA CORPORATION製)、CELLOXIDE(註冊商標)2021P、2081、2000、3000、EHPE3150、EPOLEAD(註冊商標)GT400、CELVENUS(註冊商標)B0134、B0177(以上為產品名稱,Daicel Corporation製)、NC-3000、NC-3000-L、NC-3000-H、NC-3000-FH-75M、NC-3100、CER-3000-L、NC-2000-L、XD-1000、NC-7000L、NC-7300L、EPPN-501H、EPPN-501HY、EPPN-502H、EOCN-1020、EOCN-102S、EOCN-103S、EOCN-104S、CER-1020、EPPN-201、BREN-S、BREN-10S(以上為產品名稱,Nippon Kayaku Co.,Ltd.製)等。Examples of epoxy compounds include bisphenol A type epoxy resins; bisphenol F type epoxy resins; alkyl glycol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, butylene glycol diglycidyl ether, hexamethylene glycol diglycidyl ether, trihydroxymethylpropane triglycidyl ether, and other alkyl glycol type epoxy resins or polyol hydrocarbon type epoxy resins; polyalkylene glycol diglycidyl ether and other polyalkylene glycol type epoxy resins; and epoxy-epoxy silicones such as polymethyl (glycidyloxypropyl)siloxane, but are not limited to these. Specifically, examples include EPICLON (registered trademark) 850-S, EPICLON (registered trademark) HP-4032, EPICLON (registered trademark) HP-7200, EPICLON (registered trademark) HP-820, EPICLON (registered trademark) HP-4700, EPICLON (registered trademark) EXA-4710, EPICLON (registered trademark) HP-4770, EPICLON (registered trademark) EXA-859CRP, EPICLON (registered trademark) EXA-1514, EPICLON (registered trademark) EXA-4880, and EPICL. ON (registered trademark) EXA-4850-150, EPICLON (registered trademark) EXA-4850-1000, EPICLON (registered trademark) EXA-4816, EPICLON (registered trademark) EXA-4822, EPICLON (registered trademark) EXA-830LVP, EPICLON (registered trademark) EXA-8183, EPICLON (registered trademark) EXA-8169, EPICLON (registered trademark) N-660, EPICLON (registered trademark) N-665-EXP-S, EPICLON (registered trademark) N-740, Rika Resin (registered trademark) BEO-20E (the above are product names, manufactured by DIC CORPORATION), Rika Resin (registered trademark) BEO-60E, Rika Resin (registered trademark) HBE-100, Rika Resin (registered trademark) DME-100, Rika Resin (registered trademark) L-200 (product name, manufactured by New Japan Chemical Co., Ltd.), EP-4003S, EP-4000S, EP-4088S, EP-3950S (the above are product names, manufactured by ADEKA). (manufactured by CORPORATION), CELLOXIDE (registered trademark) 2021P, 2081, 2000, 3000, EHPE3150, EPOLEAD (registered trademark) GT400, CELVENUS (registered trademark) B0134, B0177 (the above are product names, Daicel) (Manufactured by Nippon Kayaku Co., Ltd.), NC-3000, NC-3000-L, NC-3000-H, NC-3000-FH-75M, NC-3100, CER-3000-L, NC-2000-L, XD-1000, NC-7000L, NC-7300L, EPPN-501H, EPPN-501HY, EPPN-502H, EOCN-1020, EOCN-102S, EOCN-103S, EOCN-104S, CER-1020, EPPN-201, BREN-S, BREN-10S (the above are product names, manufactured by Nippon Kayaku Co., Ltd.), etc.
〔氧雜環丁烷化合物(具有氧雜環丁基之化合物)〕 作為氧雜環丁烷化合物,可以舉出在一分子中具有兩個以上的氧雜環丁烷環之化合物、3-乙基-3-羥甲氧雜環丁烷、1,4-雙{[(3-乙基-3-氧雜環丁基)甲氧基]甲基}苯、3-乙基-3-(2-乙基己基甲基)氧雜環丁烷、1,4-苯二羧酸-雙[(3-乙基-3-氧雜環丁基)甲基]酯等。作為具體的例子,能夠較佳地使用TOAGOSEI CO.,LTD.製的ARON OXETANE系列(例如,OXT-121、OXT-221、OXT-191、OXT-223),該等可以單獨使用或混合使用兩種以上。[Oxycyclobutane compounds (compounds containing oxycyclobutyl groups)] Examples of oxycyclobutane compounds include compounds having two or more oxycyclobutane rings in one molecule, 3-ethyl-3-hydroxymethoxycyclobutane, 1,4-bis{[(3-ethyl-3-oxycyclobutyl)methoxy]methyl}benzene, 3-ethyl-3-(2-ethylhexylmethyl)oxycyclobutane, 1,4-benzenediacarboxylic acid-bis[(3-ethyl-3-oxycyclobutyl)methyl] ester, etc. As a specific example, the ARON OXETANE series (e.g., OXT-121, OXT-221, OXT-191, OXT-223) manufactured by TOAGOSEI CO.,LTD. can be used better, and two or more of them can be used alone or in combination.
〔苯并噁𠯤化合物(具有苯并噁唑基之化合物)〕 由於由開環加成反應引起交聯反應,苯并噁𠯤化合物在硬化時不產生脫氣,從而進一步減少熱收縮以抑制產生翹曲,因此為較佳。[Benzoxazol compounds (compounds containing benzoxazole groups)] Because crosslinking is caused by ring-opening addition, benzoxazol compounds do not produce degassing during hardening, thereby further reducing thermal shrinkage and inhibiting warping, and are therefore preferred.
作為苯并噁𠯤化合物的較佳例,可以舉出B-a型苯并噁𠯤、B-m型苯并噁𠯤、P-d型苯并噁𠯤、F-a型苯并噁𠯤、(以上為產品名稱,Shikoku Chemicals Corporation製)、聚羥基苯乙烯樹脂的苯并噁𠯤加成物、酚醛清漆型二氫苯并噁𠯤化合物。該等可以單獨使用或者混合使用兩種以上。Preferred examples of benzo[a]oxa compounds include B-a type benzo[a]oxa, B-m type benzo[a]oxa, P-d type benzo[a]oxa, F-a type benzo[a]oxa (these are product names, manufactured by Shikoku Chemicals Corporation), benzo[a]oxa adducts of polyhydroxystyrene resins, and phenolic varnish-type dihydrobenzo[a]oxa compounds. These can be used alone or in combination of two or more.
其他聚合性化合物的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~30質量%為較佳,0.1~20質量%為更佳,0.5~15質量%為進一步較佳,1.0~10質量%為特佳。其他聚合性化合物可以僅含有一種,亦可以含有兩種以上。在含有兩種以上的其他聚合性化合物之情況下,其合計在上述範圍內為較佳。The content of other polymeric compounds relative to the total solid content of the curable resin composition of the present invention is preferably 0.1–30% by mass, more preferably 0.1–20% by mass, further preferably 0.5–15% by mass, and especially preferably 1.0–10% by mass. The other polymeric compounds may be contained in only one type or in two or more types. When two or more other polymeric compounds are contained, it is preferable that their total content falls within the above-mentioned range.
<具有磺醯胺結構之化合物、具有硫脲結構之化合物> 從提高所獲得之圖案對基材的密接性之觀點考慮,本發明的硬化性樹脂組成物還包含選自包括具有磺醯胺結構之化合物及具有硫脲結構之化合物之群組中的至少一種化合物為較佳。<Compounds having a sulfonamide structure, compounds having a thiourea structure> From the viewpoint of improving the adhesion of the obtained pattern to the substrate, the curable resin composition of the present invention preferably also includes at least one compound selected from the group consisting of compounds having a sulfonamide structure and compounds having a thiourea structure.
〔具有磺醯胺結構之化合物〕 磺醯胺結構為下述式(S-1)所表示之結構。 【化學式42】 式(S-1)中,R表示氫原子或有機基,R可以與其他結構鍵結而形成環結構,*分別獨立地表示與其他結構的鍵結部位。 上述R為與下述式(S-2)中之R2 相同的基團為較佳。 具有磺醯胺結構之化合物可以為具有兩個以上的磺醯胺結構之化合物,但是具有一個磺醯胺結構之化合物為較佳。[Compounds possessing a sulfonylurea structure] The sulfonylurea structure is represented by the following formula (S-1). [Chemical Formula 42] In formula (S-1), R represents a hydrogen atom or an organic group. R can bond with other structures to form a ring structure, and * represents the bonding site with other structures independently. It is preferable that R is the same group as R2 in formula (S-2) below. Compounds having a sulfonamide structure can be compounds having two or more sulfonamide structures, but compounds having one sulfonamide structure are preferred.
具有磺醯胺結構之化合物為下述式(S-2)所表示之化合物為較佳。 【化學式43】 式(S-2)中,R1 、R2 及R3 分別獨立地表示氫原子或1價的有機基,R1 、R2 及R3 中的兩個以上可以相互鍵結而形成環結構。 R1 、R2 及R3 分別獨立地為1價的有機基為較佳。 作為R1 、R2 及R3 的例子,可以舉出氫原子或烷基、環烷基、烷氧基、烷基醚基、烷基甲矽烷基、烷氧基甲矽烷基、芳基、芳基醚基、羧基、羰基、烯丙基、乙烯基、雜環基或該等組合兩個以上而獲得之基團等。 作為上述烷基,碳數1~10的烷基為較佳,碳數1~6的烷基為更佳。作為上述烷基,例如可以舉出甲基、乙基、丙基、丁基、戊基、己基、異丙基、2-乙基己基等。 作為上述環烷基,碳數5~10的環烷基為較佳,碳數6~10的環烷基為更佳。作為上述環烷基,例如可以舉出環丙基、環丁基、環戊基及環己基等。 作為上述烷氧基,碳數1~10的烷氧基為較佳,碳數1~5的烷氧基為更佳。作為上述烷氧基,可以舉出甲氧基、乙氧基、丙氧基、丁氧基及戊氧基等。 作為上述烷氧基甲矽烷基,碳數1~10的烷氧基甲矽烷基為較佳,碳數1~4的烷氧基甲矽烷基為更佳。作為上述烷氧基甲矽烷基,可以舉出甲氧基甲矽烷基、乙氧基甲矽烷基、丙氧基甲矽烷基及丁氧基甲矽烷基等。 作為上述芳基,碳數6~20的芳基為較佳,碳數6~12的芳基為更佳。上述芳基可以具有烷基等取代基。作為上述芳基,可以舉出苯基、甲苯基、二甲苯基及萘基等。 作為上述雜環基,可以舉出從三唑環、吡咯環、呋喃環、噻吩環、咪唑環、噁唑環、噻唑環、吡唑環、異噁唑環、異噻唑環、四唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、哌啶環、哌𠯤環、嗎啉環、二氫哌喃環、四氫吡喃基、三𠯤環等雜環結構去除一個氫原子而獲得之基團等。Compounds with a sulfonamide structure, preferably those represented by the formula (S-2) below, are preferred. [Chemical Formula 43] In formula (S-2), R1 , R2 , and R3 each independently represent a hydrogen atom or a monovalent organic group, and two or more of R1 , R2 , and R3 can bond together to form a ring structure. It is preferable that R1 , R2 , and R3 each independently represent a monovalent organic group. Examples of R1 , R2 , and R3 include hydrogen atoms or groups obtained by combining two or more of the following: alkyl, cycloalkyl, alkoxy, alkyl ether, alkylsilyl, alkoxysilyl, aryl, aryl ether, carboxyl, carbonyl, allyl, vinyl, heterocyclic, or combinations thereof. Among the aforementioned alkyl groups, those with 1 to 10 carbon atoms are preferred, and those with 1 to 6 carbon atoms are even more preferred. Examples of alkyl groups include methyl, ethyl, propyl, butyl, pentyl, hexyl, isopropyl, and 2-ethylhexyl. Examples of cycloalkyl groups are cycloalkyl groups with 5 to 10 carbon atoms, and more preferably cycloalkyl groups with 6 to 10 carbon atoms. Examples of cycloalkyl groups are cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl. Examples of alkoxy groups are alkoxy groups with 1 to 10 carbon atoms, and more preferably alkoxy groups with 1 to 5 carbon atoms. Examples of alkoxy groups are methoxy, ethoxy, propoxy, butoxy, and pentoxy. Examples of alkoxysilyl groups are alkoxysilyl groups with 1 to 10 carbon atoms, and more preferably alkoxysilyl groups with 1 to 4 carbon atoms. Examples of alkoxysilyl groups include methoxysilyl, ethoxysilyl, propoxysilyl, and butoxysilyl. Among the aryl groups, those with 6 to 20 carbon atoms are preferred, and those with 6 to 12 carbon atoms are even more preferred. The aryl groups may have substituents such as alkyl groups. Examples of aryl groups include phenyl, tolyl, xylyl, and naphthyl. Examples of heterocyclic groups mentioned above include those obtained by removing a hydrogen atom from heterocyclic structures such as triazole ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazolium ring, pyridine ring, pyridyl ring, pyridine ring, piperidine ring, piperidine ring, morpholinium ring, dihydropiperanium ring, tetrahydropyranyl, and trihydropyranyl ring.
在該等之中,R1 為芳基且R2 及R3 分別獨立地為氫原子或烷基之化合物為較佳。Among these, compounds in which R1 is aryl and R2 and R3 are each independently hydrogen atoms or alkyl groups are preferred.
作為具有磺醯胺結構之化合物的例子,可以舉出苯磺醯胺、二甲基苯磺醯胺、N-丁基苯磺醯胺、磺胺、鄰甲苯磺醯胺、對甲苯磺醯胺、羥基萘磺醯胺、萘-1-磺醯胺、萘-2-磺醯胺、間硝基苯磺醯胺、對氯苯磺醯胺、甲磺醯胺、N,N-二甲基甲磺醯胺、N,N-二甲基乙磺醯胺、N,N-二乙基甲磺醯胺、N-甲氧基甲磺醯胺、N-十二基甲磺醯胺、N-環己基-1-丁烷磺醯胺、2-胺基乙磺醯胺等。Examples of compounds having a sulfonamide structure include benzenesulfonamide, dimethylbenzenesulfonamide, N-butylbenzenesulfonamide, sulfonamide, o-toluenesulfonamide, p-toluenesulfonamide, hydroxynaphthalenesulfonamide, naphthalene-1-sulfonamide, naphthalene-2-sulfonamide, m-nitrobenzenesulfonamide, p-chlorobenzenesulfonamide, methanesulfonamide, N,N-dimethylmethanesulfonamide, N,N-dimethylethanesulfonamide, N,N-diethylmethanesulfonamide, N-methoxymethanesulfonamide, N-dodecylmethanesulfonamide, N-cyclohexyl-1-butanesulfonamide, and 2-aminoethanesulfonamide.
〔具有硫脲結構之化合物〕 硫脲結構為下述式(T-1)所表示之結構。 【化學式44】 式(T-1)中,R4 及R5 分別獨立地表示氫原子或1價的有機基,R4 及R5 可以鍵結而形成環結構,R4 可以與*所鍵結之其他結構鍵結而形成環結構,R5 可以與*所鍵結之其他結構鍵結而形成環結構,*分別獨立地表示與其他結構的鍵結部位。[Compounds with a thiourea structure] The thiourea structure is represented by the following formula (T-1). [Chemical Formula 44] In equation (T-1), R4 and R5 independently represent hydrogen atoms or monovalent organic groups, respectively. R4 and R5 can bond to form a ring structure. R4 can bond with other structures bonded to it to form a ring structure. R5 can bond with other structures bonded to it to form a ring structure. * independently represent the bonding sites with other structures.
R4 及R5 分別獨立地為氫原子為較佳。 作為R4 及R5 的例子,可以舉出氫原子或烷基、環烷基、烷氧基、烷基醚基、烷基甲矽烷基、烷氧基甲矽烷基、芳基、芳基醚基、羧基、羰基、烯丙基、乙烯基、雜環基或該等組合兩個以上而獲得之基團等。 作為上述烷基,碳數1~10的烷基為較佳,碳數1~6的烷基為更佳。作為上述烷基,例如可以舉出甲基、乙基、丙基、丁基、戊基、己基、異丙基、2-乙基己基等。 作為上述環烷基,碳數5~10的環烷基為較佳,碳數6~10的環烷基為更佳。作為上述環烷基,例如可以舉出環丙基、環丁基、環戊基及環己基等。 作為上述烷氧基,碳數1~10的烷氧基為較佳,碳數1~5的烷氧基為更佳。作為上述烷氧基,可以舉出甲氧基、乙氧基、丙氧基、丁氧基及戊氧基等。 作為上述烷氧基甲矽烷基,碳數1~10的烷氧基甲矽烷基為較佳,碳數1~4的烷氧基甲矽烷基為更佳。作為上述烷氧基甲矽烷基,可以舉出甲氧基甲矽烷基、乙氧基甲矽烷基、丙氧基甲矽烷基及丁氧基甲矽烷基等。 作為上述芳基,碳數6~20的芳基為較佳,碳數6~12的芳基為更佳。上述芳基可以具有烷基等取代基。作為上述芳基,可以舉出苯基、甲苯基、二甲苯基及萘基等。 作為上述雜環基,可以舉出從三唑環、吡咯環、呋喃環、噻吩環、咪唑環、噁唑環、噻唑環、吡唑環、異噁唑環、異噻唑環、四唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、哌啶環、哌𠯤環、嗎啉環、二氫哌喃環、四氫吡喃基、三𠯤環等雜環結構去除一個氫原子而獲得之基團等。 具有硫脲結構之化合物可以為具有兩個以上的硫脲結構之化合物,但是具有一個硫脲結構之化合物為較佳。It is preferable that R4 and R5 are each an independent hydrogen atom. Examples of R4 and R5 include hydrogen atoms or groups obtained by combining two or more of the following: alkyl, cycloalkyl, alkoxy, alkyl ether, alkylsilyl, alkoxysilyl, aryl, aryl ether, carboxyl, carbonyl, allyl, vinyl, heterocyclic, or alkyl groups. Among the alkyl groups, those with 1 to 10 carbon atoms are preferred, and those with 1 to 6 carbon atoms are even more preferred. Examples of the alkyl groups include methyl, ethyl, propyl, butyl, pentyl, hexyl, isopropyl, and 2-ethylhexyl. Among the cycloalkyl groups, those with 5 to 10 carbon atoms are preferred, and those with 6 to 10 carbon atoms are even more preferred. Examples of cycloalkyl groups include cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl. Examples of alkoxy groups include those with 1 to 10 carbon atoms, and those with 1 to 5 carbon atoms. Examples of alkoxy groups include methoxy, ethoxy, propoxy, butoxy, and pentoxy. Examples of alkoxysilyl groups include those with 1 to 10 carbon atoms, and those with 1 to 4 carbon atoms. Examples of alkoxysilyl groups include methoxysilyl, ethoxysilyl, propoxysilyl, and butoxysilyl. Examples of aryl groups include those with 6 to 20 carbon atoms, and those with 6 to 12 carbon atoms. The aforementioned aryl groups may have substituents such as alkyl groups. Examples of aryl groups include phenyl, tolyl, xylyl, and naphthyl. Examples of heterocyclic groups include groups obtained by removing a hydrogen atom from heterocyclic structures such as triazole ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazolium ring, pyridine ring, pyridyl ring, pyridine ring, piperidine ring, piperidine ring, morpholinium ring, dihydropiperanium ring, tetrahydropyranyl, and trihydropyranyl ring. Compounds having a thiourea structure can be compounds having two or more thiourea structures, but compounds having one thiourea structure are preferred.
具有硫脲結構之化合物為下述式(T-2)所表示之化合物為較佳。 【化學式45】 式(T-2)中,R4 ~R7 分別獨立地表示氫原子或1價的有機基,R4 ~R7 中的至少兩個可以相互鍵結而形成環結構。Compounds with a thiourea structure, preferably those represented by formula (T-2), are preferred. [Chemical Formula 45] In equation (T-2), R4 to R7 represent hydrogen atoms or monovalent organic groups, and at least two of R4 to R7 can bond with each other to form a ring structure.
式(T-2)中,R4 及R5 與式(T-1)中的R4 及R5 的含義相同,較佳態樣亦相同。 式(T-2)中,R6 及R7 分別獨立地為1價的有機基為較佳。 式(T-2)中,R6 及R7 中之1價的有機基的較佳態樣與式(T-1)中的R4 及R5 中之1價的有機基的較佳態樣相同。In formula (T-2), R4 and R5 have the same meaning as R4 and R5 in formula (T-1), and the preferred states are also the same. In formula (T-2), it is preferred that R6 and R7 are each independently monovalent organic groups. In formula (T-2), the preferred states of the monovalent organic groups in R6 and R7 are the same as the preferred states of the monovalent organic groups in R4 and R5 in formula (T-1).
作為具有硫脲結構之化合物的例子,可以舉出N-乙醯基硫脲、N-烯丙基硫脲、N-烯丙基-N’-(2-羥乙基)硫脲、1-金剛烷基硫脲、N-苯甲醯基硫脲、N,N’-二苯基硫脲、1-苄基-苯基硫脲、1,3-二丁基硫脲、1,3-二異丙基硫脲、1,3-二環己基硫脲、1-(3-(三甲氧基甲矽烷基)丙基)-3-甲基硫脲、三甲基硫脲、四甲基硫脲、N,N-二苯基硫脲、乙烯硫脲(2-咪唑啉硫酮)、卡比嗎唑(Carbimazole)、1,3-二甲基-2-硫乙內醯脲等。Examples of compounds with a thiourea structure include N-acetylacetonate, N-allyl thiourea, N-allyl-N'-(2-hydroxyethyl)thiourea, 1-dalcanyl thiourea, N-benzoyl thiourea, N,N'-diphenyl thiourea, 1-benzyl-phenyl thiourea, 1,3-dibutyl thiourea, 1,3-diisopropyl thiourea, 1,3-dicyclohexyl thiourea, 1-(3-(trimethoxysilyl)propyl)-3-methyl thiourea, trimethyl thiourea, tetramethyl thiourea, N,N-diphenyl thiourea, ethylene thiourea (2-imidazoline thione), carbimazole, and 1,3-dimethyl-2-thioethindrone.
〔含量〕 具有磺醯胺結構之化合物及具有硫脲結構之化合物的合計含量相對於本發明的硬化性樹脂組成物的總質量為0.05~10質量%為較佳,0.1~5質量%為更佳,0.2~3質量%為進一步較佳。 本發明的硬化性樹脂組成物可以僅包含一種選自包括具有磺醯胺結構之化合物及具有硫脲結構之化合物之群組中的化合物,亦可以包含兩種以上。在僅包含一種之情況下,該化合物的含量在上述範圍內,並且在包含兩種以上之情況下,其合計量在上述範圍內為較佳。[Content] The total content of the compound having a sulfonamide structure and the compound having a thiourea structure relative to the total mass of the curing resin composition of the present invention is preferably 0.05-10% by mass, more preferably 0.1-5% by mass, and even more preferably 0.2-3% by mass. The curing resin composition of the present invention may contain only one compound selected from the group consisting of compounds having a sulfonamide structure and compounds having a thiourea structure, or it may contain two or more compounds. When only one compound is contained, the content of that compound is within the above range, and when two or more compounds are contained, the total amount is preferably within the above range.
<遷移抑制劑> 本發明的硬化性樹脂組成物還包含遷移抑制劑為較佳。藉由包含遷移抑制劑,能夠有效地抑制源自金屬層(金屬配線)的金屬離子轉移至感光膜內。<Migration Inhibitor> The curing resin composition of the present invention preferably also contains a migration inhibitor. By including the migration inhibitor, the transfer of metal ions originating from the metal layer (metal wiring) into the photosensitive film can be effectively inhibited.
作為遷移抑制劑,並無特別限制,可以舉出具有雜環(吡咯環、呋喃環、噻吩環、咪唑環、三唑環、噁唑環、噻唑環、吡唑環、異噁唑環、異噻唑環、四唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、哌啶環、哌𠯤環、嗎啉環、2H-吡喃環及6H-吡喃環、三𠯤環)之化合物、具有硫脲類及氫硫基之化合物、受阻酚系化合物、水楊酸衍生物系化合物、醯肼衍生物系化合物。尤其,可以較佳地使用1,2,4-三唑、苯并三唑等三唑系化合物、1H-四唑、5-苯基四唑等四唑系化合物。There are no particular limitations on its role as a migration inhibitor. Examples of such inhibitors include compounds with heterocyclic rings (pyrrole ring, furan ring, thiophene ring, imidazole ring, triazole ring, oxazolium ring, thiazole ring, pyrazole ring, isoxazolium ring, isothiazolium ring, tetrazolium ring, pyridine ring, pyridoxine ring, pyrimidine ring, pyridoxine ring, piperidine ring, piperidine ring, morpholinium ring, 2H-pyranium ring and 6H-pyranium ring, tripyranium ring), compounds with thiourea and hydrogen sulfide groups, hindered phenolic compounds, salicylic acid derivative compounds, and acehydrazine derivative compounds. In particular, triazole compounds such as 1,2,4-triazole and benzotriazole, as well as tetraazole compounds such as 1H-tetrazole and 5-phenyltetrazole, can be used more preferably.
或者,亦能夠使用捕捉鹵素離子等陰離子之離子捕捉劑。Alternatively, ion trapping agents that capture anions such as halogen ions can be used.
作為其他遷移抑制劑,能夠使用日本特開2013-015701號公報的0094段中所記載的防鏽劑、日本特開2009-283711號公報的0073~0076段中所記載的化合物、日本特開2011-059656號公報的0052段中所記載的化合物、日本特開2012-194520號公報的0114段、0116段及0118段中所記載的化合物、國際公開第2015/199219號的0166段中所記載的化合物等。As other migration inhibitors, the rust inhibitor described in paragraph 0094 of Japanese Patent Application Publication No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Application Publication No. 2009-283711, the compounds described in paragraph 0052 of Japanese Patent Application Publication No. 2011-059656, the compounds described in paragraphs 0114, 0116 and 0118 of Japanese Patent Application Publication No. 2012-194520, and the compounds described in paragraph 0166 of International Publication No. 2015/199219, etc., can be used.
作為遷移抑制劑的具體例,可以舉出下述化合物。The following compounds can be cited as examples of migration inhibitors.
【化學式46】 【Chemical Formula 46】
在硬化性樹脂組成物具有遷移抑制劑之情況下,遷移抑制劑的含量相對於硬化性樹脂組成物的總固體成分為0.01~5.0質量%為較佳,0.05~2.0質量%為更佳,0.1~1.0質量%為進一步較佳。When the curing resin composition contains a migration inhibitor, the content of the migration inhibitor relative to the total solid content of the curing resin composition is preferably 0.01 to 5.0% by mass, more preferably 0.05 to 2.0% by mass, and even more preferably 0.1 to 1.0% by mass.
遷移抑制劑可以為僅一種,亦可以為兩種以上。在遷移抑制劑為兩種以上之情況下,其合計在上述範圍內為較佳。There may be one or more migration inhibitors. When there are two or more migration inhibitors, it is preferable that their total number is within the above range.
<聚合抑制劑> 本發明的硬化性樹脂組成物包含聚合抑制劑為較佳。<Polymerization Inhibitor> It is preferable that the curing resin composition of the present invention contains a polymerization inhibitor.
作為聚合抑制劑,例如較佳地使用氫醌、鄰甲氧基酚、甲氧對苯二酚、對甲氧基酚、二-第三丁基-對甲酚、五倍子酚、對-第三丁基鄰苯二酚(第三丁基鄰苯二酚)、1,4-苯醌、二苯基-對苯醌、4,4’-硫代雙(3-甲基-6-第三丁基酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基酚)、N-亞硝基-N-苯基羥基胺鋁鹽、啡噻𠯤、N-亞硝基二苯胺、N-苯基萘胺、伸乙基二胺四乙酸、1,2-環己二胺四乙酸、乙二醇醚二胺四乙酸、2,6-二-第三丁基-4-甲基酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺基丙基胺)酚、N-亞硝基苯基羥基胺第一鈰鹽、N-亞硝基-N-(1-萘基)羥胺銨鹽、雙(4-羥基-3,5-第三丁基)苯基甲烷、N,N’-二苯基-對苯二胺、2,4-二-第三丁基酚、二-第三丁基羥基甲苯、1,4-萘醌、1,3,5-三(4-第三丁基-3-羥基)-2,6-二甲基芐基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、4-羥基-2,2,6,6-四甲基哌啶1-氧基自由基、吩噻𠯤、1,1-二苯基-2-吡咯肼、二丁基二硫代碳酸銅(II)、硝基苯、N-亞硝基-N-苯基羥胺鋁鹽、N-亞硝基-N-苯基羥基胺銨鹽等。又,亦能夠使用日本特開2015-127817號公報的0060段中所記載的聚合抑制劑及國際公開第2015/125469號的0031~0046段中所記載的化合物。As polymerization inhibitors, preferred examples include hydroquinone, teremethoxyphenol, methoxyhydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, gallnutol, p-tert-butylhydroquinone (tert-butylhydroquinone), 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), and 2,2'-methylenebis(4-methyl-6-tert-butylphenol). Phenol), N-nitroso-N-phenylhydroxylamine aluminum salt, phenanthrene, N-nitrosodiphenylamine, N-phenylnaphthylamine, ethylene ethyl diaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, ethylene glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N- Ethyl-N-sulfopropylamine)phenol, N-nitrosophenylhydroxylamine monocyanate, N-nitroso-N-(1-naphthyl)hydroxylamine ammonium salt, bis(4-hydroxy-3,5-tert-butyl)phenylmethane, N,N'-diphenyl-p-phenylenediamine, 2,4-di-tert-butylphenol, di-tert-butylhydroxytoluene, 1,4-naphthoquinone, 1,3,5-tris(4-tert-butyl-3-hydroxyl)- 2,6-Dimethylbenzyl)-1,3,5-tris(2,4,6)-(1H,3H,5H)-trione, 4-hydroxy-2,2,6,6-tetramethylpiperidine 1-oxy radical, phenthiazolinone, 1,1-diphenyl-2-pyrrolidine, dibutyldithiocopper(II), nitrobenzene, N-nitroso-N-phenylhydroxyamine aluminum salt, N-nitroso-N-phenylhydroxyamine ammonium salt, etc. Furthermore, polymerization inhibitors described in paragraph 0060 of Japanese Patent Application Publication No. 2015-127817 and compounds described in paragraphs 0031 to 0046 of International Publication No. 2015/125469 can also be used.
又,能夠使用下述化合物。Furthermore, the following compounds can be used.
【化學式47】 【Chemical Formula 47】
在本發明的硬化性樹脂組成物具有聚合抑制劑之情況下,可以舉出聚合抑制劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.01~20.0質量%,0.01~5質量%為較佳,0.02~3質量%為更佳,0.05~2.5質量%為進一步較佳。In the case where the curing resin composition of the present invention contains a polymerization inhibitor, the content of the polymerization inhibitor relative to the total solid content of the curing resin composition of the present invention is preferably 0.01 to 20.0% by mass, preferably 0.01 to 5% by mass, more preferably 0.02 to 3% by mass, and even more preferably 0.05 to 2.5% by mass.
聚合抑制劑可以為僅一種,亦可以為兩種以上。在聚合抑制劑為兩種以上之情況下,其合計在上述範圍內為較佳。The polymerization inhibitor may be one or more. When there are two or more polymerization inhibitors, it is preferable that their total amount is within the above range.
<金屬接著性改良劑> 本發明的硬化性樹脂組成物包含用於提高與電極或配線等中所使用之金屬材料的接著性之金屬接著性改良劑為較佳。作為金屬接著性改良劑,可以舉出矽烷偶合劑、鋁系接著助劑、鈦系接著助劑、具有磺醯胺結構之化合物及具有硫脲之化合物、磷酸衍生物化合物、β酮酸酯化合物、胺基化合物等。<Metal Adhesion Modifier> The curable resin composition of this invention preferably includes a metal adhesion modifier for improving adhesion to metal materials used in electrodes or wiring. Examples of metal adhesion modifiers include silane coupling agents, aluminum-based adhesives, titanium-based adhesives, compounds with sulfonylurea structures and compounds with thiourea structures, phosphoric acid derivative compounds, β-ketoester compounds, and amino compounds.
作為矽烷偶合劑的例子,可以舉出國際公開第2015/199219號的0167段中所記載的化合物、日本特開2014-191002號公報的0062~0073段中所記載的化合物、國際公開第2011/080992號的0063~0071段中所記載的化合物、日本特開2014-191252號公報的0060~0061段中所記載的化合物、日本特開2014-041264號公報的0045~0052段中所記載的化合物、國際公開第2014/097594號的0055段中所記載的化合物。又,如日本特開2011-128358號公報的0050~0058段中所記載,使用不同的兩種以上的矽烷偶合劑亦較佳。又,矽烷偶合劑使用下述化合物亦較佳。以下式中,Et表示乙基。Examples of silane coupling agents include compounds described in paragraph 0167 of International Publication No. 2015/199219, compounds described in paragraphs 0062 to 0073 of Japanese Patent Application Publication No. 2014-191002, compounds described in paragraphs 0063 to 0071 of International Publication No. 2011/080992, compounds described in paragraphs 0060 to 0061 of Japanese Patent Application Publication No. 2014-191252, compounds described in paragraphs 0045 to 0052 of Japanese Patent Application Publication No. 2014-041264, and compounds described in paragraph 0055 of International Publication No. 2014/097594. Furthermore, as described in paragraphs 0050 to 0058 of Japanese Patent Application Publication No. 2011-128358, it is preferable to use two or more different silane coupling agents. Also, it is preferable to use the following compounds as silane coupling agents. In the following formula, Et represents ethyl.
【化學式48】 作為其他矽烷偶合劑,例如可以舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基-亞丁基)丙胺、N-苯基-3-胺基丙基三甲氧基矽烷、三-(三甲氧基甲矽烷基丙基)異氰脲酸酯、3-脲基丙基三烷氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-三甲氧基甲矽烷基丙基琥珀酸酐。該等能夠單獨使用一種或組合使用兩種以上。【Chemical Formula 48】 Other silane coupling agents include, for example, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-epoxypropoxypropylmethyldimethoxysilane, 3-epoxypropoxypropyltrimethoxysilane, 3-epoxypropoxypropylmethyldiethoxysilane, 3-epoxypropoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyl Trimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureopropyltrialkoxysilane, 3-piperylpropylmethyldimethoxysilane, 3-piperylpropyltrimethoxysilane, 3-isocyanatepropyltriethoxysilane, 3-trimethoxysilylpropylpropylsuccinic anhydride. These can be used alone or in combination with two or more.
〔鋁系接著助劑〕 作為鋁系接著助劑,例如可以舉出鋁三(乙醯乙酸乙酯)鋁、三(乙醯丙酮)鋁、乙醯乙酸乙酯二異丙醇鋁等。[Aluminum-based bonding aids] Examples of aluminum-based bonding aids include aluminum tri(ethyl acetate), aluminum tri(acetone), and aluminum diisopropanol of ethyl acetate.
又,作為金屬接著性改良劑,亦能夠使用日本特開2014-186186號公報的0046~0049段中所記載的化合物、日本特開2013-072935號公報的0032~0043段中所記載的硫化物系化合物。Furthermore, as a metal adhesion modifier, compounds described in paragraphs 0046 to 0049 of Japanese Patent Application Publication No. 2014-186186 and sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Application Publication No. 2013-072935 can also be used.
金屬接著性改良劑的含量相對於特定樹脂100質量份,較佳為0.1~30質量份,更佳為在0.5~15質量份的範圍內,進一步較佳為在0.5~5質量份的範圍內。藉由設為上述下限值以上,圖案與金屬層的接著性變得良好,藉由設為上述上限值以下,圖案的耐熱性、機械特性變得良好。金屬接著性改良劑可以為僅一種,亦可以為兩種以上。在使用兩種以上之情況下,其合計在上述範圍內為較佳。The content of the metal adhesion modifier relative to 100 parts by weight of a specific resin is preferably 0.1 to 30 parts by weight, more preferably 0.5 to 15 parts by weight, and even more preferably 0.5 to 5 parts by weight. By setting it above the lower limit above, the adhesion between the pattern and the metal layer becomes good; by setting it below the upper limit above, the heat resistance and mechanical properties of the pattern become good. There may be only one type of metal adhesion modifier, or there may be two or more types. When using two or more types, it is preferable that their total content is within the above range.
<金屬接著性改良劑> 本發明的硬化性樹脂組成物包含用於提高與電極或配線等中所使用之金屬材料的接著性之金屬接著性改良劑為較佳。作為金屬接著性改良劑,亦能夠使用日本特開2014-186186號公報的0046~0049段中所記載的化合物、日本特開2013-072935號公報的0032~0043段中所記載的硫化物系化合物。<Metal Adhesion Modifier> The curable resin composition of the present invention preferably includes a metal adhesion modifier for improving adhesion to metal materials used in electrodes or wiring. As a metal adhesion modifier, compounds described in paragraphs 0046 to 0049 of Japanese Patent Application Publication No. 2014-186186 and sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Application Publication No. 2013-072935 may also be used.
金屬接著性改良劑的含量相對於含有雜環之聚合物前驅物100質量份,較佳為0.1~30質量份,更佳為在0.5~15質量份的範圍內,進一步較佳為在0.5~5質量份的範圍內。藉由設為上述下限值以上,加熱步驟後的圖案與金屬層的接著性變得良好,藉由設為上述上限值以下,加熱步驟後的硬化物的耐熱性、機械特性變得良好。金屬接著性改良劑可以為僅一種,亦可以為兩種以上。在使用兩種以上之情況下,其合計在上述範圍內為較佳。The content of the metal adhesion modifier relative to 100 parts by weight of the polymer precursor containing heterocyclic compounds is preferably 0.1 to 30 parts by weight, more preferably 0.5 to 15 parts by weight, and even more preferably 0.5 to 5 parts by weight. By setting it above the lower limit above, the adhesion between the pattern and the metal layer after the heating step becomes good; by setting it below the upper limit above, the heat resistance and mechanical properties of the hardened product after the heating step become good. There may be only one type of metal adhesion modifier, or there may be two or more types. When using two or more types, it is preferable that their total content is within the above range.
<其他添加劑> 本發明的硬化性樹脂組成物在可以獲得本發明的效果之範圍內依據需要能夠配合各種添加物,例如敏化劑、鏈轉移劑、界面活性劑、高級脂肪酸衍生物、無機粒子、硬化劑、硬化觸媒、填充劑、抗氧化劑、紫外線吸收劑、抗凝聚劑等。在配合該等添加劑之情況下,將其合計配合量設為硬化性樹脂組成物的固體成分的3質量%以下為較佳。<Other Additives> The curable resin composition of this invention can be combined with various additives as needed, within the range that achieves the effects of this invention, such as sensitizers, chain transfer agents, surfactants, higher fatty acid derivatives, inorganic particles, curing agents, curing catalysts, fillers, antioxidants, ultraviolet absorbers, anti-agglomerates, etc. When incorporating these additives, it is preferable that their total amount is 3% by mass or less of the solid content of the curable resin composition.
〔敏化劑〕 本發明的硬化性樹脂組成物可以具有敏化劑。敏化劑吸收特定的活性放射線而成為電子激勵狀態。成為電子激勵狀態之敏化劑與熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑等接觸,從而產生電子轉移、能量轉移、發熱等作用。藉此,熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑引起化學變化而分解,並生成自由基、酸或鹼。 作為敏化劑,例如可以舉出米其勒酮、4,4’-雙(二乙胺基)二苯甲酮、2,5-雙(4’-二乙胺基亞苄基)環戊烷、2,6-雙(4’-二乙胺基亞苄基)環己酮、2,6-雙(4’-二乙胺基亞苄基)-4-甲基環己酮、4,4’-雙(二甲基胺基)查耳酮、4,4’-雙(二乙胺基)查耳酮、對二甲基胺基苯亞烯丙基二氫茚酮、對二甲基胺基亞苄基二氫茚酮、2-(對二甲基胺基苯基亞聯苯基)-苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)異萘并噻唑、1,3-雙(4’-二甲基胺基亞苄基)丙酮、1,3-雙(4’-二乙胺基亞苄基)丙酮、3,3’-羰基-雙(7-二乙胺基香豆素)、3-乙醯基-7-二甲基胺基香豆素、3-乙氧基羰基-7-二甲基胺基香豆素、3-苄氧基羰基-7-二甲基胺基香豆素、3-甲氧基羰基-7-二乙胺基香豆素、3-乙氧基羰基-7-二乙胺基香豆素、N-苯基-N’-乙基乙醇胺、N-苯基二乙醇胺、N-對甲苯基二乙醇胺、N-苯基乙醇胺、4-嗎啉基二苯甲酮、二甲基胺基苯甲酸異戊酯、二乙胺基苯甲酸異戊酯、2-巰基苯并咪唑、1-苯基-5-巰基四唑、2-巰基苯并噻唑、2-(對二甲基胺基苯乙烯基)苯并噁唑、2-(對二甲基胺基苯乙烯基)苯并噻唑、2-(對二甲基胺基苯乙烯基)萘并(1,2-d)噻唑、2-(對二甲基胺基苯甲醯基)苯乙烯、二苯基乙醯胺、苯甲醯苯胺、N-甲基乙醯苯胺、3’,4’-二甲基乙醯苯胺等。 作為敏化劑,亦可以使用敏化色素。 關於敏化色素的詳細內容,能夠參閱日本特開2016-027357號公報的0161~0163段的記載,並將該內容編入本說明書中。[Sensitizer] The curable resin composition of this invention may contain a sensitizer. The sensitizer absorbs specific active radiation to become electronically excited. The electronically excited sensitizer comes into contact with thermosetting accelerators, thermal free radical polymerization initiators, and photofree radical polymerization initiators, thereby generating electron transfer, energy transfer, and heating. Consequently, the thermosetting accelerators, thermal free radical polymerization initiators, and photofree radical polymerization initiators undergo chemical changes and decompose, generating free radicals, acids, or alkalis. Examples of sensitizers include milchnerone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzyl)cyclopentane, 2,6-bis(4'-diethylaminobenzyl)cyclohexanone, 2,6-bis(4'-diethylaminobenzyl)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethylamino)chalcone, and p-dimethylaminophenylenepropyl dihydroindene. p-Dimethylaminobenzyldihydroindone, 2-(p-dimethylaminophenylbiphenylene)-benzothiazole, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzyl)acetone, 1,3-bis(4'-diethylaminobenzyl)acetone, 3,3'-carbonyl-bis(7-diethylaminocoumarin), 3-acetylated 7-dimethyl Aminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin, N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p-tolyldiethanolamine, N-phenylethanolamine, 4-monolinylbenzophenone, isoamyl dimethylaminobenzoate, isoethylaminobenzoate Amyl ester, 2-piperamide, 1-phenyl-5-piperamide, 2-piperamide, 2-benzothiazole, 2-(p-dimethylaminostyryl)benzoxazole, 2-(p-dimethylaminostyryl)benzothiazole, 2-(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzoyl)styrene, diphenylacetylamine, benzoaniline, N-methylacetylaniline, 3',4'-dimethylacetylaniline, etc. Sensitizing dyes can also be used as sensitizers. For detailed information on sensitizing dyes, please refer to paragraphs 0161 to 0163 of Japanese Patent Application Publication No. 2016-027357, and this information is incorporated herein by reference.
在本發明的硬化性樹脂組成物包含敏化劑之情況下,敏化劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.01~20質量%為較佳,0.1~15質量%為更佳,0.5~10質量%為進一步較佳。敏化劑可以單獨使用一種,亦可以同時使用兩種以上。When the curing resin composition of the present invention contains a sensitizer, the content of the sensitizer relative to the total solid content of the curing resin composition of the present invention is preferably 0.01-20% by mass, more preferably 0.1-15% by mass, and even more preferably 0.5-10% by mass. The sensitizer can be used alone or two or more at the same time.
〔鏈轉移劑〕 本發明的硬化性樹脂組成物可以具有鏈轉移劑。關於鏈轉移劑,例如在高分子詞典第三版(高分子學會(The Society of Polymer Science,Japan)編,2005年)683-684頁中被定義。作為鏈轉移劑,例如使用在分子內具有SH、PH、SiH及GeH之化合物群組。該等對低活性自由基供給氫而生成自由基或者在被氧化之後可以藉由去質子來生成自由基。尤其,能夠較佳地使用硫醇化合物。[Chain Transfer Agent] The curable resin composition of this invention may contain a chain transfer agent. Chain transfer agents are defined, for example, in the 3rd edition of the Polymer Dictionary (edited by the Society of Polymer Science, Japan, 2005), pages 683-684. As chain transfer agents, for example, compounds containing SH, PH, SiH, and GeH within the molecule are used. These compounds can generate free radicals by donating hydrogen to low-activity free radicals or by deprotonation after oxidation. In particular, thiols are preferred.
又,鏈轉移劑亦能夠使用國際公開第2015/199219號的0152~0153段中所記載的化合物。Furthermore, the chain transfer agent can also use the compounds described in paragraphs 0152 to 0153 of International Publication No. 2015/199219.
在本發明的硬化性樹脂組成物具有鏈轉移劑之情況下,鏈轉移劑的含量相對於本發明的硬化性樹脂組成物的總固體成分100質量份為0.01~20質量份為較佳,1~10質量份為更佳,1~5質量份為進一步較佳。鏈轉移劑可以為僅一種,亦可以為兩種以上。在鏈轉移劑為兩種以上之情況下,其合計在上述範圍內為較佳。When the curable resin composition of the present invention contains a chain transfer agent, the content of the chain transfer agent relative to 100 parts by weight of the total solid content of the curable resin composition of the present invention is preferably 0.01 to 20 parts by weight, more preferably 1 to 10 parts by weight, and even more preferably 1 to 5 parts by weight. The chain transfer agent may be only one type or may be two or more types. When there are two or more chain transfer agents, it is preferable that their total amount is within the above-mentioned range.
〔界面活性劑〕 從進一步提高塗佈性的觀點考慮,在本發明的硬化性樹脂組成物中可以添加界面活性劑。作為界面活性劑,能夠使用氟系界面活性劑、非離子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑、矽酮系界面活性劑等各種界面活性劑。又,下述界面活性劑亦較佳。下述式中,表示主鏈的重複單元之括號表示各重複單元的含量(莫耳%),表示側鏈的重複單元之括號表示各重複單元的重複數。 【化學式49】 又,界面活性劑亦能夠使用國際公開第2015/199219號的0159~0165段中所記載的化合物。 氟系界面活性劑亦能夠將在側鏈上具有乙烯性不飽和基之含氟聚合物用作氟系界面活性劑。作為具體例,可以舉出日本特開2010-164965號公報的0050~0090段及0289~0295段中所記載之化合物、例如DIC CORPORATION製的MEGAFACE RS-101、RS-102、RS-718K等。[Surfactant] From the viewpoint of further improving coatability, a surfactant can be added to the curable resin composition of the present invention. Various surfactants, such as fluorinated surfactants, nonionic surfactants, cationic surfactants, anionic surfactants, and silicone surfactants, can be used as surfactants. Furthermore, the following surfactants are also preferred. In the following formulas, the parentheses representing the repeating units of the main chain indicate the content (mol%) of each repeating unit, and the parentheses representing the repeating units of the side chains indicate the number of repetitions of each repeating unit. [Chemical Formula 49] Furthermore, the compounds described in paragraphs 0159 to 0165 of International Publication No. 2015/199219 can also be used as surfactants. Fluorinated surfactants can also be fluoropolymers with vinyl unsaturated groups on the side chains. As specific examples, compounds described in paragraphs 0050 to 0090 and 0289 to 0295 of Japanese Patent Application Publication No. 2010-164965, such as MEGAFACE RS-101, RS-102, and RS-718K manufactured by DIC CORPORATION, can be cited.
氟系界面活性劑中的氟含有率為3~40質量%為較佳,更佳為5~30質量%,特佳為7~25質量%。在塗佈膜的厚度的均勻性或省液性的方面而言,氟含有率在該範圍內的氟系界面活性劑係有效的,在組成物中之溶解性亦良好。Fluorinated surfactants are preferably composed of 3–40% by mass, more preferably 5–30% by mass, and especially preferably 7–25% by mass. Fluorinated surfactants with fluorine content within this range are effective in terms of uniformity of coating thickness and liquid-saving properties, and also exhibit good solubility in the composition.
作為矽酮系界面活性劑,例如可以舉出Toray Silicone DC3PA、Toray Silicone SH7PA、Toray Silicone DC11PA、Toray Silicone SH21PA、Toray Silicone SH28PA、Toray Silicone SH29PA、Toray Silicone SH30PA、Toray Silicone SH8400(以上為Dow Corning Toray Co.,Ltd.製)、TSF-4440、TSF-4300、TSF-4445、TSF-4460、TSF-4452(以上為Momentive performance Materials Inc.製)、KP341、KF6001、KF6002(以上為Shin-Etsu Chemical Co., Ltd.製)、BYK307、BYK323、BYK330(以上為BYK Chemie GmbH製)等。Examples of silicone-based surfactants include Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400 (manufactured by Dow Corning Toray Co., Ltd.), TSF-4440, TSF-4300, TSF-4445, TSF-4460, TSF-4452 (manufactured by Momentive Performance Materials Inc.), KP341, KF6001, KF6002 (manufactured by Shin-Etsu Chemical Co., Ltd.), BYK307, BYK323, and BYK330 (manufactured by BYK Chemie GmbH).
作為烴系界面活性劑,例如可以舉出PIONIN A-76、Newkalgen FS-3PG、PIONIN B-709、PIONIN B-811-N、PIONIN D-1004、PIONIN D-3104、PIONIN D-3605、PIONIN D-6112、PIONIN D-2104-D、PIONIN D-212、PIONIN D-931、PIONIN D-941、PIONIN D-951、PIONIN E-5310、PIONIN P-1050-B、PIONIN P-1028-P、PIONIN P-4050-T等(以上為TAKEMOTO OIL&FAT CO.,LTD.製)等。Examples of hydrocarbon surfactants include PIONIN A-76, Newkalgen FS-3PG, PIONIN B-709, PIONIN B-811-N, PIONIN D-1004, PIONIN D-3104, PIONIN D-3605, PIONIN D-6112, PIONIN D-2104-D, PIONIN D-212, PIONIN D-931, PIONIN D-941, PIONIN D-951, PIONIN E-5310, PIONIN P-1050-B, PIONIN P-1028-P, and PIONIN P-4050-T (all manufactured by TAKEMOTO OIL & FAT CO.,LTD.).
作為非離子型界面活性劑,可以舉出甘油、三羥甲基丙烷、三羥甲基乙烷以及該等乙氧基化物及丙氧基化物(例如,甘油丙氧基化物、甘油乙氧基化物等)、聚氧乙烯月桂基醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯、脫水山梨糖醇脂肪酸酯、Pluronic (註冊商標)L10、L31、L61、L62、10R5、17R2、25R2(BASF公司製)、Tetronic 304、701、704、901、904、150R1(BASF公司製)、Solsperse 20000(Lubrizol Japan Limited.製)、NCW-101、NCW-1001、NCW-1002(FUJIFILM Wako Pure Chemical Corporation製)、PIONIN D-6112、D-6112-W、D-6315(Takemoto Oil&Fat Co.,Ltd.製)、Olfine E1010、Surfynol 104、400、440(Nissin Chemical Co.,Ltd.製)等。Examples of nonionic surfactants include glycerol, trihydroxymethylpropane, trihydroxymethylethane, and their ethoxylated and propoxylated derivatives (e.g., glycerol propoxylated, glycerol ethoxylated, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oil-based ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, dehydrated sorbitan fatty acid esters, Pluronic (registered trademark) L10, L31, L61, L62, 10R5, 17R2, 25R2 (manufactured by BASF), Tetronic 304, 701, 704, 901, 904, 150R1 (manufactured by BASF), and Solsperse 20000 (Lubrizol Japan). Limited.), NCW-101, NCW-1001, NCW-1002 (manufactured by FUJIFILM Wako Pure Chemical Corporation), PIONIN D-6112, D-6112-W, D-6315 (manufactured by Takemoto Oil & Fat Co., Ltd.), Olfine E1010, Surfynol 104, 400, 440 (Nissin Chemical Co., Ltd.) etc.
作為陽離子系界面活性劑,具體而言,可以舉出有機矽氧烷聚合物KP341(Shin-Etsu Chemical Co., Ltd.製)、(甲基)丙烯酸系(共)聚合物Polyflow No.75、No.77、No.90、No.95(KYOEISHA CHEMICAL Co.,LTD.製)、W001(Yusho Co.,Ltd.製)等。As cationic surfactants, examples include organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth)acrylic (co)polymers Polyflow No.75, No.77, No.90, No.95 (manufactured by KYOEISHA CHEMICAL Co.,LTD.), and W001 (manufactured by Yusho Co.,Ltd.).
作為陰離子系界面活性劑,具體而言,可以舉出W004、W005、W017(Yusho Co.,Ltd.製)、SANDET BL(SANYO KASEI Co.Ltd.製)等。As anionic surfactants, examples include W004, W005, W017 (manufactured by Yusho Co., Ltd.), and SANDET BL (manufactured by SANYO KASEI Co., Ltd.).
本發明的硬化性樹脂組成物具有界面活性劑時,界面活性劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.001~2.0質量%為較佳,更佳為0.005~1.0質量%。界面活性劑可以為僅一種,亦可以為兩種以上。在界面活性劑為兩種以上之情況下,其合計在上述範圍內為較佳。When the curable resin composition of the present invention contains a surfactant, the content of the surfactant relative to the total solid content of the curable resin composition of the present invention is preferably 0.001 to 2.0% by mass, more preferably 0.005 to 1.0% by mass. The surfactant may be a single type or two or more types. When there are two or more surfactants, their total content is preferably within the above range.
〔高級脂肪酸衍生物〕 為了防止因氧引起的聚合阻礙,可以在本發明的硬化性樹脂組成物中添加如二十二酸或二十二酸醯胺的高級脂肪酸衍生物,從而使其在塗佈後的乾燥過程中不均勻地存在於硬化性樹脂組成物的表面上。[Higher Fatty Acid Derivatives] In order to prevent polymerization inhibition caused by oxygen, higher fatty acid derivatives such as docosanoic acid or docosanoic acid amide can be added to the curing resin composition of the present invention, so that they exist unevenly on the surface of the curing resin composition during the drying process after coating.
又,高級脂肪酸衍生物亦能夠使用國際公開第2015/199219號的0155段中所記載的化合物。Furthermore, higher fatty acid derivatives may also use the compounds described in paragraph 0155 of International Publication No. 2015/199219.
在本發明的硬化性樹脂組成物具有高級脂肪酸衍生物之情況下,高級脂肪酸衍生物的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~10質量%為較佳。高級脂肪酸衍生物可以為僅一種,亦可以為兩種以上。在高級脂肪酸衍生物為兩種以上之情況下,其合計在上述範圍內為較佳。When the curable resin composition of the present invention contains higher fatty acid derivatives, the content of higher fatty acid derivatives relative to the total solid content of the curable resin composition of the present invention is preferably 0.1% to 10% by mass. There may be only one type of higher fatty acid derivative or there may be two or more types. When there are two or more higher fatty acid derivatives, it is preferable that their total content is within the above-mentioned range.
〔無機粒子〕 本發明的樹脂組成物可以包含無機粒子。作為無機粒子,具體而言,能夠包含碳酸鈣、磷酸鈣、二氧化矽、高嶺土、滑石、二氧化鈦、氧化鋁、硫酸鋇、氟化鈣、氟化鋰、沸石、硫化鉬、玻璃等。[Inorganic Particles] The resin composition of this invention may contain inorganic particles. Specifically, these inorganic particles may include calcium carbonate, calcium phosphate, silicon dioxide, kaolin, talc, titanium dioxide, aluminum oxide, barium sulfate, calcium fluoride, lithium fluoride, zeolite, molybdenum sulfide, glass, etc.
作為上述無機粒子的平均粒徑,0.01~2.0μm為較佳,0.02~1.5μm為更佳,0.03~1.0μm為進一步較佳,0.04~0.5μm為特佳。 藉由含有上述平均粒徑的無機粒子,能夠兼顧硬化膜的機械特性和曝光光的散射抑制。The average particle size of the aforementioned inorganic particles is preferably 0.01–2.0 μm, more preferably 0.02–1.5 μm, even more preferably 0.03–1.0 μm, and particularly preferably 0.04–0.5 μm. By using inorganic particles containing the above-mentioned average particle size, both the mechanical properties of the hardened film and the suppression of light scattering during exposure can be achieved.
〔紫外線吸收劑〕 本發明的組成物可以包含紫外線吸收劑。作為紫外線吸收劑,能夠使用水楊酸酯系、二苯甲酮系、苯并三唑系、取代丙烯腈系、三𠯤系等紫外線吸收劑。 作為水楊酸酯系紫外線吸收劑的例子,可以舉出水楊酸苯酯、水楊酸對辛基苯酯、水楊酸對第三丁基苯酯等,作為二苯甲酮系紫外線吸收劑的例子,可以舉出2,2’-二羥基-4-甲氧基二苯甲酮、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮、2-羥基-4-甲氧基二苯甲酮、2,4-二羥基二苯甲酮、2-羥基-4-辛氧基二苯甲酮等。又,作為苯并三唑系紫外線吸收劑的例子,可以舉出2-(2’-羥基-3’,5’-二-第三丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-第三丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-第三戊基-5’-異丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-丙基苯基)-5-氯苯并三唑、2-(2’-羥基-3’,5’-二-第三丁基苯基)苯并三唑、2-(2’-羥基-5’-甲基苯基)苯并三唑、2-[2’-羥基-5’-(1,1,3,3-四甲基)苯基]苯并三唑等。[Ultraviolet Absorber] The composition of this invention may include an ultraviolet absorber. As an ultraviolet absorber, salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based, and triazine-based ultraviolet absorbers can be used. Examples of salicylate-based UV absorbers include phenyl salicylate, p-octylphenyl salicylate, and p-tert-butylphenyl salicylate. Examples of benzophenone-based UV absorbers include 2,2'-dihydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'-tetrahydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,4-dihydroxybenzophenone, and 2-hydroxy-4-octyloxybenzophenone. Furthermore, examples of benzotriazole-based ultraviolet absorbers include 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-pentyl-5'-isobutylphenyl)-5-chlorobenzotriazole, and 2-(2'-hydroxy-3'-isobutylphenyl)-5-chlorobenzotriazole. Butyl-5’-methylphenyl)-5-chlorobenzotriazole, 2-(2’-hydroxy-3’-isobutyl-5’-propylphenyl)-5-chlorobenzotriazole, 2-(2’-hydroxy-3’,5’-di-tert-butylphenyl)benzotriazole, 2-(2’-hydroxy-5’-methylphenyl)benzotriazole, 2-[2’-hydroxy-5’-(1,1,3,3-tetramethyl)phenyl]benzotriazole, etc.
作為取代丙烯腈系紫外線吸收劑的例子,可以舉出2-氰基-3,3-二苯基丙烯酸乙酯、2-氰基-3,3-二苯基丙烯酸2-乙基己酯等。進而,作為三𠯤系紫外線吸收劑的例子,可以舉出2-[4-[(2-羥基-3-十二烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤、2-[4-[(2-羥基-3-十三烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤、2-(2,4-二羥基苯基)-4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤等單(羥基苯基)三𠯤化合物;2,4-雙(2-羥基-4-丙氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三𠯤、2,4-雙(2-羥基-3-甲基-4-丙氧基苯基)-6-(4-甲基苯基)-1,3,5-三𠯤、2,4-雙(2-羥基-3-甲基-4-己氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三𠯤等雙(羥基苯基)三𠯤化合物;2,4-雙(2-羥基-4-丁氧基苯基)-6-(2,4-二丁氧基苯基)-1,3,5-三𠯤、2,4,6-三(2-羥基-4-辛氧基苯基)-1,3,5-三𠯤、2,4,6-三[2-羥基-4-(3-丁氧基-2-羥基丙氧基)苯基]-1,3,5-三𠯤等三(羥基苯基)三𠯤化合物等。Examples of acrylonitrile-based UV absorbers that can replace cyano-3,3-diphenylacrylate include ethyl 2-cyano-3,3-diphenylacrylate and 2-ethylhexyl 2-cyano-3,3-diphenylacrylate. Furthermore, examples of triterpenoid-based UV absorbers include 2-[4-[(2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triterpenoid, 2-[4-[(2-hydroxy-3-tetrazoloxypropyl)oxy]-2-hydroxyphenyl]-4,6 -Bis(2,4-dimethylphenyl)-1,3,5-tris(hydroxyphenyl) compounds, 2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-tris(hydroxyphenyl) compounds, etc.; 2,4-bis(2-hydroxy-4-propoxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tris(hydroxyphenyl) compounds, 2,4-Bis(2-hydroxy-3-methyl-4-propoxyphenyl)-6-(4-methylphenyl)-1,3,5-tris(2,4-bis(2-hydroxy-3-methyl-4-hexyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tris(2,4-bis(2-hydroxy-3-methyl-4-hexyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tris(2,4-bis(2-hydroxy-4-)) Tris(hydroxyphenyl)tris(2,4-dibutoxyphenyl)-1,3,5-tris(2,4,6-tris(2-hydroxy-4-octoxyphenyl)-1,3,5-tris(2,4,6-tris(2-hydroxyphenyl)tris(2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl]-1,3,5-tris(2,4,6-tris(2-hydroxyphenyl) ...-hydroxyphenyl)tri
在本發明中,前述各種紫外線吸收劑可以單獨使用一種,亦可以組合使用兩種以上。 本發明的組成物可以包含紫外線吸收劑,亦可以不包含紫外線吸收劑,但是在包含之情況下,紫外線吸收劑的含量相對於本發明的組成物的總固體成分質量為0.001質量%以上且1質量%以下為較佳,0.01質量%以上且0.1質量%以下為更佳。In this invention, the aforementioned ultraviolet absorbers can be used individually or in combination of two or more. The composition of this invention may or may not contain ultraviolet absorbers, but when included, the content of the ultraviolet absorber relative to the total solid content of the composition of this invention is preferably 0.001% by mass or more and 1% by mass or less, and more preferably 0.01% by mass or more and 0.1% by mass or less.
〔有機鈦化合物〕 本實施形態的樹脂組成物可以含有有機鈦化合物。由於樹脂組成物含有有機鈦化合物,因此即使在低溫下進行硬化之情況下亦能夠形成耐藥品性優異之樹脂層。[Organic Titanium Compounds] The resin composition of this embodiment may contain organic titanium compounds. Because the resin composition contains organic titanium compounds, a resin layer with excellent chemical resistance can be formed even when hardened at low temperatures.
作為能夠使用的有機鈦化合物,可以舉出有機基經由共價鍵或離子鍵與鈦原子鍵結者。 將有機鈦化合物的具體例示於以下I)~VII)中: I)鈦螯合化合物:其中,負型感光性樹脂組成物的保存穩定性優異,並且可以獲得良好的硬化圖案,從而具有兩個以上的烷氧基之鈦螯合化合物為更佳。具體的例子為二異丙醇雙(三乙醇胺)鈦、二(正丁醇)雙(2,4-戊二酮)鈦、二異丙醇雙(2,4-戊二酮)鈦、二異丙醇雙(四甲基庚二酮)鈦、二異丙醇雙(乙醯乙酸乙酯)鈦等。 II)四烷氧基鈦化合物:例如為四(正丁醇)鈦、四乙醇鈦、四(2-乙基己醇)鈦、四異丁醇鈦、四異丙醇鈦、四甲醇鈦、四甲氧基丙醇鈦、四甲基苯氧化鈦、四(正壬醇)鈦、四(正丙醇)鈦、四硬脂醇鈦、四[雙{2,2-(烯丙氧基甲基)丁醇}]鈦等。 III)二茂鈦化合物:例如為五甲基環戊二烯基三甲醇鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟苯基)鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦等。 IV)單烷氧基鈦化合物:例如為三(二辛基磷酸酯)異丙醇鈦、三(十二烷苯基磺酸酯)異丙醇鈦等。 V)氧化鈦化合物:例如為氧化鈦雙(戊二酮)、氧化鈦雙(四甲基庚二酮)、酞菁氧化鈦等。 VI)四乙醯丙酮鈦化合物:例如為四乙醯丙酮鈦等。 VII)鈦酸酯偶合劑:例如為異丙基三十二烷基苯磺醯鈦酸鹽等。As usable organic titanium compounds, those in which the organic group is bonded to titanium atoms via covalent or ionic bonds can be cited. Specific examples of organic titanium compounds are shown in I) to VII) below: I) Titanium chelate compounds: Among these, titanium chelate compounds having two or more alkoxy groups are preferred, as they exhibit excellent preservation stability of negative photosensitive resin compositions and can produce good curing patterns. Specific examples include diisopropanol bis(triethanolamine) titanium, di(n-butanol) bis(2,4-pentanedione) titanium, diisopropanol bis(2,4-pentanedione) titanium, diisopropanol bis(tetramethylheptanedione) titanium, and diisopropanol bis(ethyl acetoacetate) titanium. II) Tetraalkoxytitanium compounds: Examples include tetra(n-butanol)titanium, tetraethanoltitanium, tetra(2-ethylhexanol)titanium, tetraisobutanoltitanium, tetraisopropanoltitanium, tetraethanoltitanium, tetramethoxypropanoltitanium, tetramethylphenyloxytitanium, tetra(n-nonanol)titanium, tetra(n-propanol)titanium, tetrastearyltitanium, tetra[bis{2,2-(allyloxymethyl)butanol}]titanium, etc. III) Titanium diacene compounds: Examples include pentamethylcyclopentadienyltrimethylamine titanium, bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)titanium, and bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrolo-1-yl)phenyl)titanium. IV) Monoalkoxy titanium compounds: Examples include tris(dioctyl phosphate)isopropanol titanium and tris(dodecanephenyl sulfonate)isopropanol titanium. V) Titanium oxide compounds: Examples include titanium bis(pentanedione), titanium bis(tetramethylheptanedione), and titanium phthalocyanine oxide. VI) Tetraacetone titanium compounds: Examples include tetraacetone titanium. VII) Titanium ester coupling agents: such as isopropyltridodecylbenzenesulfonate, etc.
其中,作為有機鈦化合物,從發揮更良好的耐藥品性之觀點考慮,選自包括上述I)鈦螯合化合物、II)四烷氧基鈦化合物及III)二茂鈦化合物之群組中的至少一種化合物為較佳。尤其,二異丙醇雙(乙醯乙酸乙酯)鈦、四(正丁醇)鈦及雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦為較佳。Among these, from the viewpoint of exhibiting better drug resistance, at least one compound selected from the group consisting of I) titanium chelates, II) tetraalkoxy titanium compounds and III) dicene titanium compounds is preferred as an organic titanium compound. In particular, diisopropanol bis(ethyl acetoacetate)titanium, tetra(n-butanol)titanium and bis(n5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrolo-1-yl)phenyl)titanium are preferred.
在配合有機鈦化合物之情況下,其配合量相對於環化樹脂的前驅物100質量份為0.05~10質量份為較佳,更較佳為0.1~2質量份。在配合量為0.05質量份以上之情況下,所獲得之硬化圖案顯現出良好的耐熱性及耐藥品性,另一方面,在配合量為10質量份以下之情況下,組成物的保存穩定性優異。When an organotitanium compound is incorporated, the amount incorporated is preferably 0.05 to 10 parts by weight relative to 100 parts by weight of the cyclized resin precursor, and more preferably 0.1 to 2 parts by weight. When the amount incorporated is 0.05 parts by weight or more, the resulting curing pattern exhibits good heat resistance and chemical resistance; on the other hand, when the amount incorporated is 10 parts by weight or less, the composition exhibits excellent storage stability.
〔抗氧化劑〕 本發明的組成物可以包含抗氧化劑。藉由含有抗氧化劑作為添加劑,能夠提高硬化後的膜的伸長特性和與金屬材料的密接性。作為抗氧化劑,可以舉出酚化合物、亞磷酸酯化合物及硫醚化合物等。作為酚化合物,能夠使用作為酚系抗氧化劑已知之任意的酚化合物。作為較佳的酚化合物,可以舉出受阻酚化合物。在與酚性羥基相鄰之部位(鄰位)上具有取代基之化合物為較佳。作為前述取代基,碳數1~22的經取代或未經取代的烷基為較佳。又,抗氧化劑為在相同分子內具有酚基及亞磷酸酯基之化合物亦較佳。又,抗氧化劑亦能夠較佳地使用磷系抗氧化劑。作為磷系抗氧化劑,可以舉出三[2-[[2,4,8,10-四(1,1-二甲基乙基)二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-6-基]氧基]乙基]胺、三[2-[(4,6,9,11-四-第三丁基二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-2-基)氧基]乙基]胺及亞磷酸乙基雙(2,4-二-第三丁基-6-甲基苯基)等。作為抗氧化劑的市售品,例如可以舉出Adekastab AO-20、Adekastab AO-30、Adekastab AO-40、Adekastab AO-50、Adekastab AO-50F、Adekastab AO-60、Adekastab AO-60G、Adekastab AO-80及Adekastab AO-330(以上為ADEKA CORPORATION製)等。又,抗氧化劑亦能夠使用日本專利第6268967號公報的0023~0048段中所記載之化合物。又,本發明的組成物依據需要可以含有潛在的抗氧化劑。作為潛在的抗氧化劑,可以舉出發揮抗氧化劑作用之部位被保護基保護之化合物,且為藉由在100~250℃下進行加熱或在酸/鹼觸媒存在下在80~200℃下進行加熱以使保護基脫離而發揮抗氧化劑作用之化合物。作為潛在的抗氧化劑,可以舉出國際公開第2014/021023號、國際公開第2017/030005號及日本特開2017-008219號公報中所記載之化合物。作為潛在的抗氧化劑的市售品,可以舉出ADEKA ARKLSGPA-5001(ADEKA CORPORATION製)等。作為較佳的抗氧化劑的例子,可以舉出2,2-硫代雙(4-甲基-6-第三丁基酚)、2,6-二-第三丁基酚及通式(3)所表示之化合物。[Antioxidant] The composition of this invention may include an antioxidant. By including an antioxidant as an additive, the elongation properties and adhesion to metal materials of the cured film can be improved. Examples of antioxidants include phenolic compounds, phosphite compounds, and thioether compounds. As a phenolic compound, any phenolic compound known as a phenolic antioxidant can be used. As a preferred phenolic compound, hindered phenolic compounds can be mentioned. Compounds having a substituent at the site (orthoside) adjacent to the phenolic hydroxyl group are preferred. As the aforementioned substituent, substituted or unsubstituted alkyl groups having 1 to 22 carbon atoms are preferred. Furthermore, compounds having both phenolic and phosphite groups within the same molecule are also preferred as antioxidants. Furthermore, phosphorus-based antioxidants can be used more effectively as antioxidants. Examples of phosphorus-based antioxidants include tris[2-[[2,4,8,10-tetra(1,1-dimethylethyl)dibenzo[d,f][1,3,2]dioxanephosphine-heptacyclohepta-6-yl]oxy]ethyl]amine, tris[2-[(4,6,9,11-tetra-tert-butyldibenzo[d,f][1,3,2]dioxanephosphine-heptacyclohepta-2-yl)oxy]ethyl]amine, and ethyl bis(2,4-di-tert-butyl-6-methylphenyl) phosphite. Commercially available antioxidants include, for example, Adekastab AO-20, Adekastab AO-30, Adekastab AO-40, Adekastab AO-50, Adekastab AO-50F, Adekastab AO-60, Adekastab AO-60G, Adekastab AO-80, and Adekastab AO-330 (all manufactured by ADEKA CORPORATION). Furthermore, the antioxidants may also be compounds described in paragraphs 0023 to 0048 of Japanese Patent No. 6268967. Additionally, the composition of this invention may contain potential antioxidants as needed. As potential antioxidants, compounds whose antioxidant activity is achieved by the removal of the protective group at the site of antioxidant action can be cited. These compounds exert their antioxidant activity by heating at 100–250°C or heating at 80–200°C in the presence of an acid/base catalyst to remove the protective group. Examples of potential antioxidants include compounds described in International Publication Nos. 2014/021023, 2017/030005, and Japanese Patent Application Publication No. 2017-008219. Commercially available potential antioxidants include ADEKA ARKLSGPA-5001 (manufactured by ADEKA CORPORATION). Examples of better antioxidants include 2,2-thiobis(4-methyl-6-tert-butylphenol), 2,6-di-tert-butylphenol and compounds represented by general formula (3).
【化學式50】 【Chemical Formula 50】
通式(3)中,R5 表示氫原子或碳數2以上的烷基,R6 表示碳數2以上的伸烷基。R7 表示碳數2以上的伸烷基、包含O原子及N原子中的至少任一個之1~4價的有機基。k表示1~4的整數。In general formula (3), R5 represents a hydrogen atom or an alkyl group having 2 or more carbon atoms, R6 represents an alkyl group having 2 or more carbon atoms, R7 represents an alkyl group having 2 or more carbon atoms, or an organic group containing at least one of O atoms and N atoms in a 1 to 4 valence. k represents an integer from 1 to 4.
通式(3)所表示之化合物抑制樹脂的脂肪族基和酚性羥基的氧化劣化。又,能夠藉由對金屬材料的防鏽作用來抑制金屬氧化。The compound represented by general formula (3) inhibits the oxidative degradation of aliphatic and phenolic hydroxyl groups in resins. Furthermore, it can inhibit metal oxidation by preventing rust on metallic materials.
能夠同時作用於樹脂和金屬材料,因此k為2~4的整數為更佳。作為R7 ,可以舉出烷基、環烷基、烷氧基、烷基醚基、烷基甲矽烷基、烷氧基甲矽烷基、芳基、芳基醚基、羧基、羰基、烯丙基、乙烯基、雜環基、-O-、-NH-、-NHNH-、組合了該等者等,還可以具有取代基。其中,從在顯影液中的溶解性和金屬密接性的觀點考慮,具有烷基醚、-NH-為較佳,從與樹脂的相互作用和金屬錯合物形成時之金屬密接性的觀點考慮,-NH-為更佳。It can act on both resins and metal materials simultaneously, therefore, k being an integer from 2 to 4 is preferred. Examples of R7 include alkyl, cycloalkyl, alkoxy, alkyl ether, alkylsilyl, alkoxysilyl, aryl, aryl ether, carboxyl, carbonyl, allyl, vinyl, heterocyclic, -O-, -NH-, -NHNH-, and combinations thereof, and it may also have substituents. Among these, alkyl ethers and -NH- are preferred from the viewpoint of solubility in the developing solution and metal adhesion; -NH- is preferred from the viewpoint of interaction with resins and metal adhesion during metal complex formation.
關於下述通式(3)所表示之化合物,作為例子,可以舉出以下者,但是並不限於下述結構。Examples of compounds represented by the following general formula (3) are given, but are not limited to the following structures.
【化學式51】 【Chemical Formula 51】
【化學式52】 【Chemical Formula 52】
【化學式53】 【Chemical Formula 53】
【化學式54】 【Chemical Formula 54】
抗氧化劑的添加量相對於樹脂為0.1~10質量份為較佳,0.5~5質量份為更佳。在添加量少於0.1質量份的情況下,不易獲得提高可靠度測試後的膜的伸長特性和對金屬材料之密接性的效果,並且在添加量多於10質量份的情況下,存在由於與光敏劑的相互作用而引起樹脂組成物的靈敏度下降之慮。抗氧化劑可以僅使用一種,亦可以使用兩種以上。在使用兩種以上之情況下,該等合計量在上述範圍內為較佳。The optimal amount of antioxidant added relative to the resin is 0.1 to 10 parts by weight, and more preferably 0.5 to 5 parts by weight. When the amount added is less than 0.1 parts by weight, it is difficult to obtain the effect of improving the elongation properties of the film after reliability testing and the adhesion to metal materials. Furthermore, when the amount added is more than 10 parts by weight, there is a concern that the sensitivity of the resin composition may decrease due to interaction with the photosensitizer. Only one antioxidant may be used, or two or more antioxidants may be used. When using two or more antioxidants, the total amount within the above-mentioned range is preferred.
<關於其他含有物質的限制> 從塗佈面性狀的觀點考慮,本發明的硬化性樹脂組成物的水分含量小於5質量%為較佳,小於1質量%為更佳,小於0.6質量%為進一步較佳。作為維持水分的含量之方法,可以舉出調整保管條件中之濕度及降低收容容器的孔隙率等。<Regarding other limitations on contained substances> From the viewpoint of coating properties, it is preferable that the moisture content of the curing resin composition of the present invention is less than 5% by mass, more preferably less than 1% by mass, and even more preferably less than 0.6% by mass. Methods for maintaining the moisture content include adjusting the humidity in the storage conditions and reducing the porosity of the container.
從絕緣性的觀點考慮,本發明的硬化性樹脂組成物的金屬含量小於5質量ppm(parts per million(百萬分率))為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為金屬,可以舉出鈉、鉀、鎂、鈣、鐵、鉻、鎳等。在包含複數個金屬之情況下,該等金屬的合計在上述範圍內為較佳。From an insulation perspective, it is preferable that the metal content of the curing resin composition of the present invention is less than 5 parts per million (ppm), more preferably less than 1 ppm, and even more preferably less than 0.5 ppm. Examples of metals include sodium, potassium, magnesium, calcium, iron, chromium, and nickel. When multiple metals are included, it is preferable that the total amount of these metals is within the above-mentioned range.
又,作為減少意外包含於本發明的硬化性樹脂組成物中之金屬雜質之方法,可以舉出如下方法:選擇金屬含量少的原料作為構成本發明的硬化性樹脂組成物之原料;對構成本發明的硬化性樹脂組成物之原料進行過濾器過濾;將聚四氟乙烯等內襯於裝置內以在盡可能抑制污染之條件下進行蒸餾。Furthermore, as a method to reduce the metal impurities accidentally included in the curing resin composition of the present invention, the following methods can be used: selecting raw materials with low metal content as raw materials for constituting the curing resin composition of the present invention; filtering the raw materials constituting the curing resin composition of the present invention using a filter; and lining the device with polytetrafluoroethylene or the like to carry out distillation under conditions that suppress contamination as much as possible.
若考慮本發明的硬化性樹脂組成物作為半導體材料的用途,則從配線腐蝕性的觀點考慮,鹵素原子的含量小於500質量ppm為較佳,小於300質量ppm為更佳,小於200質量ppm為進一步較佳。其中,以鹵素離子的狀態存在者小於5質量ppm為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為鹵素原子,可以舉出氯原子及溴原子。氯原子及溴原子或氯離子及溴離子的合計分別在上述範圍內為較佳。 作為調節鹵素原子的含量之方法,可以較佳地舉出離子交換處理等。Considering the use of the curable resin composition of this invention as a semiconductor material, from the viewpoint of wiring corrosion, a halogen atom content of less than 500 ppm by mass is preferable, less than 300 ppm by mass is more preferable, and less than 200 ppm by mass is even more preferable. Among these, a halogen ion content of less than 5 ppm by mass is preferable, less than 1 ppm by mass is more preferable, and less than 0.5 ppm by mass is even more preferable. Examples of halogen atoms include chlorine and bromine atoms. It is preferable that the total number of chlorine and bromine atoms, or chlorine and bromine ions, falls within the above-mentioned ranges. As a method for adjusting the halogen atom content, ion exchange treatment is a preferred example.
作為本發明的硬化性樹脂組成物的收容容器,能夠使用先前公知的收容容器。又,作為收容容器,為了抑制雜質混入原材料或硬化性樹脂組成物中,使用由6種6層樹脂構成容器內壁之多層瓶、將6種樹脂形成為7層結構之瓶亦較佳。作為該種容器,例如可以舉出日本特開2015-123351號公報中所記載的容器。As a container for the curing resin composition of the present invention, previously known containers can be used. Furthermore, as a container, in order to suppress the contamination of impurities into the raw materials or the curing resin composition, it is preferable to use a multi-layered bottle with an inner wall composed of six layers of six different resins, or a bottle with a seven-layered structure formed from the six resins. For example, the container described in Japanese Patent Application Publication No. 2015-123351 can be cited as such a container.
<硬化性樹脂組成物的用途> 本發明的硬化性樹脂組成物用於形成再配線層用層間絕緣膜為較佳。 又,除此以外,亦能夠用於形成半導體元件的絕緣膜或形成應力緩衝膜等。<Uses of the Curing Resin Composition> The curing resin composition of this invention is preferably used for forming interlayer insulating films for redistribution layers. Furthermore, it can also be used to form insulating films for semiconductor devices or stress-absorbing films, etc.
<硬化性樹脂組成物的製備> 關於本發明的硬化性樹脂組成物,能夠藉由混合上述各成分來製備。混合方法並無特別限定,能夠藉由先前公知的方法來進行。<Preparation of Curing Resin Compositions> The curing resin composition of the present invention can be prepared by mixing the above-mentioned components. There are no particular limitations on the mixing method, and it can be carried out by previously known methods.
又,為了去除硬化性樹脂組成物中的灰塵或微粒等異物,進行使用過濾器之過濾為較佳。過濾器孔徑為1μm以下為較佳,0.5μm以下為更佳,0.1μm以下為進一步較佳。另一方面,從生產率的觀點考慮,5μm以下為較佳,3μm以下為更佳,1μm以下為進一步較佳。過濾器的材質為聚四氟乙烯、聚乙烯或尼龍為較佳。過濾器可以使用藉由有機溶劑預先清洗者。在過濾器的過濾步驟中,亦可以串聯或並聯連接複數種過濾器而使用。在使用複數種過濾器之情況下,可以組合使用孔徑或材質不同之過濾器。又,可以將各種材料過濾複數次。在過濾複數次之情況下,可以為循環過濾。又,亦可以在加壓之後進行過濾。在加壓之後進行過濾之情況下,進行加壓之壓力為0.05MPa以上且0.3MPa以下為較佳。另一方面,從生產率的觀點考慮,0.01MPa以上且1.0MPa以下為較佳,0.03MPa以上且0.9MPa以下為更佳,0.05MPa以上且0.7MPa以下為進一步較佳。 除了使用過濾器之過濾以外,還可以進行使用吸附材料之雜質去除處理。亦可以組合過濾器過濾與使用吸附材料之雜質去除處理。作為吸附材料,能夠使用公知的吸附材料。例如,可以舉出矽膠、沸石等無機系吸附材料、活性碳等有機系吸附材料。Furthermore, filtration using a filter is preferable to remove foreign matter such as dust or particles from the hardened resin composition. A filter pore size of 1 μm or less is preferred, 0.5 μm or less is even better, and 0.1 μm or less is still preferable. From a productivity perspective, 5 μm or less is preferred, 3 μm or less is even better, and 1 μm or less is still even better. Filter materials such as polytetrafluoroethylene, polyethylene, or nylon are preferred. Filters can be pre-cleaned with an organic solvent. Multiple filters can also be connected in series or parallel during the filtration process. When using multiple filters, filters with different pore sizes or materials can be combined. Furthermore, various materials can be filtered multiple times. Multiple filtrations constitute circulating filtration. Alternatively, filtration can be performed after pressurization. When filtration is performed after pressurization, a pressure of 0.05 MPa or higher and 0.3 MPa or lower is preferred. From a productivity perspective, a pressure of 0.01 MPa or higher and 1.0 MPa or lower is preferred, 0.03 MPa or higher and 0.9 MPa or lower is more preferred, and 0.05 MPa or higher and 0.7 MPa or lower is even more preferred. In addition to filtration using a filter, impurity removal can also be performed using adsorption materials. A combination of filter filtration and impurity removal using adsorption materials can also be used. As the adsorption material, known adsorption materials can be used. Examples include inorganic adsorption materials such as silicone and zeolite, and organic adsorption materials such as activated carbon.
(硬化膜、積層體、半導體元件及該等製造方法) 接著,對硬化膜、積層體、半導體元件及該等製造方法進行說明。(Curing film, laminate, semiconductor device and manufacturing method thereof) Next, the curing film, laminate, semiconductor device and manufacturing method thereof will be described.
本發明的硬化膜為將本發明的樹脂組成物硬化而成之硬化膜。硬化膜為圖案狀的硬化膜為較佳。本發明的硬化膜的膜厚例如能夠設為0.5μm以上,亦能夠設為1μm以上。又,作為上限值,能夠設為100μm以下,亦能夠設為30μm以下。The cured film of this invention is a cured film formed by curing the resin composition of this invention. A patterned cured film is preferred. The thickness of the cured film of this invention can be, for example, 0.5 μm or more, or 1 μm or more. Furthermore, as an upper limit, it can be 100 μm or less, or 30 μm or less.
可以將本發明的硬化膜積層2層以上、進一步積層3~7層來作為積層體。本發明的積層體包含2層以上的硬化膜,在任意上述硬化膜彼此之間包含金屬層之態樣為較佳。例如,可以舉出至少包括依次積層有第一硬化膜、金屬層、第二硬化膜這三個層之層結構之積層體作為較佳者。上述第一硬化膜及上述第二硬化膜均為本發明的硬化膜,例如可以舉出上述第一硬化膜及上述第二硬化膜均為將本發明的樹脂組成物硬化而成之膜之態樣作為較佳者。用於形成上述第一硬化膜之本發明的樹脂組成物和用於形成上述第二硬化膜之本發明的樹脂組成物可以為組成相同的組成物,亦可以為組成不同之組成物。本發明的積層體中之金屬層可以較佳地用作再配線層等金屬配線。The curing film of the present invention can be laminated in two or more layers, or further in three to seven layers, to form a laminate. The laminate of the present invention comprises two or more curing films, and it is preferable that any of the aforementioned curing films contain a metal layer between them. For example, a laminate comprising at least three layers sequentially laminated: a first curing film, a metal layer, and a second curing film is preferred. Both the first curing film and the second curing film are curing films of the present invention; for example, it is preferable that both the first curing film and the second curing film are films formed by curing the resin composition of the present invention. The resin composition of the present invention used to form the first hardened film and the resin composition of the present invention used to form the second hardened film can be composed of the same composition or different compositions. The metal layer in the laminate of the present invention can preferably be used as a rewiring layer or other metal wiring.
作為能夠適用本發明的硬化膜的領域,可以舉出半導體元件的絕緣膜、再配線層用層間絕緣膜、應力緩衝膜等。除此以外,亦可以舉出密封膜、基板材料(柔性印刷電路板的基底膜或覆蓋膜、層間絕緣膜)或藉由對如上述實際安裝用途的絕緣膜進行蝕刻而形成圖案之情況等。關於該等用途,例如能夠參閱Science&Technology Co.,Ltd.“聚醯亞胺的高功能化和應用技術”2008年4月、柿本雅明/監修、CMC技術圖書館“聚醯亞胺材料的基礎和開發”2011年11月發行、日本聚醯亞胺/芳香族系高分子研究會/編“最新聚醯亞胺 基礎和應用”NTS,2010年8月等。Examples of curing films applicable to this invention include insulating films for semiconductor devices, interlayer insulating films for redistribution layers, and stress-relief films. Other examples include sealing films, substrate materials (base films or cover films for flexible printed circuit boards, interlayer insulating films), or patterns formed by etching insulating films used for practical installation purposes as described above. For information on these applications, please refer to Science & Technology Co., Ltd., “High Functionalization and Application Technology of Polyimide”, April 2008; Masaaki Kakimoto, supervised; CMC Technical Library, “Basic and Development of Polyimide Materials”, November 2011; Japan Polyimide/Aromatic Polymer Research Association, ed., “Latest Polyimide Basics and Applications”, NTS, August 2010, etc.
又,本發明中之硬化膜亦能夠用於膠印版面或網版版面等版面的製造、蝕刻成形組件的用途、電子尤其微電子中之保護漆及介電層的製造等中。Furthermore, the hardening film of this invention can also be used in the manufacture of offset printing plates or screen printing plates, in the application of etching and forming components, and in the manufacture of protective coatings and dielectric layers in electronics, especially microelectronics.
本發明的硬化膜的製造方法(以下,亦簡稱為“本發明的製造方法”。)包括將本發明的樹脂組成物適用於基材上而形成膜(樹脂膜)之膜形成步驟為較佳。 本發明的硬化膜的製造方法包括上述膜形成步驟及在80~450℃下對上述膜進行加熱之加熱步驟為較佳。 本發明的硬化膜的製造方法包括上述膜形成步驟以及對上述膜進行曝光之曝光步驟及對上述膜進行顯影之顯影步驟為較佳。藉由上述曝光步驟及顯影步驟,可以獲得硬化膜的圖案。 又,本發明的硬化膜的製造方法包括上述膜形成步驟及依據需要包括上述顯影步驟,並且包括在80~450℃下對上述膜進行加熱之加熱步驟為更佳。 具體而言,包括以下(a)~(d)的步驟亦較佳。 (a)將樹脂組成物適用於基材上而形成膜(樹脂組成物層)之膜形成步驟 (b)在膜形成步驟之後,對膜進行曝光之曝光步驟 (c)對經曝光之上述膜進行顯影之顯影步驟 (d)在80~450℃下對經顯影之上述膜進行加熱之加熱步驟 藉由在上述加熱步驟中進行加熱,能夠使藉由曝光而硬化之樹脂層進一步硬化。在該加熱步驟中,例如上述熱鹼產生劑分解,從而可以獲得充分的硬化性。The method for manufacturing the curing film of the present invention (hereinafter also referred to as "the method of manufacturing the present invention") preferably includes a film formation step of applying the resin composition of the present invention onto a substrate to form a film (resin film). The method of manufacturing the curing film of the present invention preferably includes the above-described film formation step and a heating step of heating the film at a temperature of 80–450°C. The method of manufacturing the curing film of the present invention preferably includes the above-described film formation step, an exposure step of exposing the film, and a developing step of developing the film. By means of the above-described exposure and developing steps, a pattern of the curing film can be obtained. Furthermore, the method for manufacturing the curing film of the present invention includes the above-described film formation step and, as needed, the above-described developing step, and preferably includes a heating step of heating the film at 80–450°C. Specifically, steps (a) to (d) below are also preferred. (a) A film-forming step of applying a resin composition to a substrate to form a film (resin composition layer). (b) An exposure step of exposing the film after the film-forming step. (c) A developing step of developing the exposed film. (d) A heating step of heating the developed film at 80–450°C. By heating in the above-described heating step, the resin layer that has been cured by exposure can be further cured. In this heating step, for example, the aforementioned thermal alkali generator decomposes, thereby obtaining sufficient curability.
本發明的較佳的實施形態之積層體的製造方法包括本發明的硬化膜的製造方法。關於本實施形態的積層體的製造方法,按照上述硬化膜的製造方法形成硬化膜之後,進而再次進行(a)的步驟或(a)~(c)的步驟或(a)~(d)的步驟。尤其,將上述各步驟依序進行複數次,例如進行2~5次(亦即,總計3~6次)為較佳。藉由如此積層硬化膜,能夠形成積層體。在本發明中,尤其在設置有硬化膜之部分上或硬化膜之間或在該兩個位置設置金屬層為較佳。再者,在積層體的製造中,無需重複(a)~(d)的所有步驟,能夠如上述藉由進行複數次至少(a)、較佳為(a)~(c)或(a)~(d)的步驟而獲得硬化膜的積層體。The preferred embodiment of the present invention includes a method for manufacturing a hardened film. Regarding the method for manufacturing a laminate according to the present invention, after forming a hardened film according to the above-described method, steps (a), (a) to (c), or (a) to (d) are performed again. In particular, it is preferable to perform each of the above steps sequentially multiple times, for example, 2 to 5 times (i.e., a total of 3 to 6 times). By thus building a hardened film, a laminate can be formed. In the present invention, it is particularly preferable to provide a metal layer on the portion where the hardened film is disposed, between the hardened films, or at these two locations. Furthermore, in the fabrication of the laminate, it is not necessary to repeat all the steps (a) to (d). The laminate of the hardened film can be obtained by performing at least (a), preferably (a) to (c) or (a) to (d) multiple times, as described above.
<膜形成步驟(層形成步驟)> 本發明的較佳的實施形態之製造方法包括將樹脂組成物適用於基材上而形成膜(層狀)之膜形成步驟(層形成步驟)。<Film Formation Step (Layer Formation Step)> The preferred embodiment of the present invention includes a film formation step (layer formation step) of adapting a resin composition to a substrate to form a film (layer).
基材的種類能夠依據用途適當設定,但是並無特別限制,可以舉出矽、氮化矽、多晶矽、氧化矽、非晶矽等半導體製作基材、石英、玻璃、光學膜、陶瓷材料、蒸鍍膜、磁性膜、反射膜、Ni、Cu、Cr、Fe等金屬基材、紙、SOG(Spin On Glass:旋塗式玻璃)、TFT(薄膜晶體管)陣列基材、電漿顯示面板(PDP)的電極板等。又,在該等基材的表面上可以設置有密接層或氧化層等層。在本發明中,尤其半導體製作基材為較佳,矽基材、Cu基材及模具基材為更佳。 又,在該等基材的表面上可以設置有由六甲基二矽氮烷(HMDS)等製成之密接層和氧化層等層。 又,作為基材,例如使用板狀的基材(基板)。 基材的形狀並無特別限定,可以為圓形,亦可以為矩形,但是矩形為較佳。 作為基材的尺寸,若為圓形,則例如直徑為100~450mm,較佳為200~450mm。若為矩形,則例如短邊的長度為100~1000mm,較佳為200~700mm。The type of substrate can be appropriately set according to the application, but there are no particular limitations. Examples include semiconductor substrates such as silicon, silicon nitride, polycrystalline silicon, silicon oxide, and amorphous silicon; quartz; glass; optical films; ceramic materials; vapor-deposited films; magnetic films; reflective films; metal substrates such as Ni, Cu, Cr, and Fe; paper; SOG (Spin-On Glass); TFT (Thin Film Transistor) array substrates; and electrode plates for plasma display panels (PDPs). Furthermore, a bonding layer or oxide layer can be disposed on the surface of these substrates. In this invention, semiconductor substrates are particularly preferred, with silicon substrates, Cu substrates, and mold substrates being even more preferred. Furthermore, a bonding layer and an oxide layer made of hexamethyldisilazane (HMDS) or similar materials may be provided on the surface of such substrates. Also, a plate-shaped substrate (substrate) may be used as the substrate. The shape of the substrate is not particularly limited; it can be circular or rectangular, but a rectangular shape is preferred. As for the dimensions of the substrate, if it is circular, the diameter is, for example, 100–450 mm, preferably 200–450 mm. If it is rectangular, the length of the shorter side is, for example, 100–1000 mm, preferably 200–700 mm.
又,在樹脂層的表面上或金屬層的表面上形成樹脂組成物層之情況下,樹脂層或金屬層成為基材。Furthermore, when a resin composition layer is formed on the surface of a resin layer or a metal layer, the resin layer or the metal layer becomes the substrate.
作為將樹脂組成物適用於基材上之方法,塗佈為較佳。As a method of applying resin composition to a substrate, coating is preferred.
具體而言,作為所適用之方法,可以例示浸塗法、氣刀塗佈法、簾式塗佈法、線棒塗佈法、凹版塗佈法、擠壓塗佈法、噴塗法、旋塗法、狹縫塗佈法及噴墨法等。從樹脂組成物層的厚度均勻性的觀點考慮,更佳為旋塗法、狹縫塗佈法、噴塗法、噴墨法。依據方法調整適當的固體成分濃度或塗佈條件,從而能夠獲得所期望的厚度的樹脂層。又,亦能夠依據基材的形狀適當選擇塗佈方法,若為晶圓等圓形基材,則旋塗法或噴塗法、噴墨法等為較佳,若為矩形基材,則狹縫塗佈法或噴塗法、噴墨法等為較佳。在為旋塗法的情況下,例如能夠以500~2,000rpm的轉速適用10秒鐘~1分鐘左右。 又,依據樹脂組成物的黏度和要設定之膜厚,以300~3,500rpm的轉速適用10~180秒鐘亦較佳。又,為了獲得膜厚的均勻性,亦能夠組合複數個轉速來進行塗佈。 又,亦能夠適用將藉由上述賦予方法預先賦予至偽支撐體上而形成之塗膜轉印到基材上之方法。 關於轉印方法,本發明中亦能夠較佳地使用日本特開2006-023696號公報的0023段、0036~0051段或日本特開2006-047592號公報的0096~0108段中所記載的製作方法。 又,可以進行在基材的端部中去除多餘的膜的步驟。在該種步驟的例子中,可以舉出邊珠沖洗(EBR)、氣刀、背面沖洗(Back rinse)等。 又,亦可以採用預濕步驟,該預濕步驟在將樹脂組成物塗佈於基材上之前,對基材塗佈各種溶劑以提高基材的潤濕性之後,塗佈樹脂組成物。Specifically, applicable methods include dip coating, air knife coating, curtain coating, wire rod coating, gravure coating, extrusion coating, spray coating, spin coating, narrow-slit coating, and inkjet coating. From the perspective of uniform resin composition thickness, spin coating, narrow-slit coating, spray coating, and inkjet coating are preferred. By adjusting the appropriate solid content or coating conditions according to the method, a resin layer of the desired thickness can be obtained. Furthermore, the coating method can be appropriately selected according to the shape of the substrate. For circular substrates such as wafers, spin coating, spray coating, or inkjet coating are preferred. For rectangular substrates, slit coating, spray coating, or inkjet coating are preferred. In the case of spin coating, a speed of 500–2,000 rpm is suitable for approximately 10 seconds to 1 minute. Also, depending on the viscosity of the resin composition and the desired film thickness, a speed of 300–3,500 rpm is preferred for 10–180 seconds. Furthermore, to obtain uniform film thickness, multiple speeds can be combined for coating. Furthermore, the method of transferring a coating pre-applied to a dummy support using the aforementioned application method onto a substrate is also applicable. Regarding the transfer method, the present invention preferably utilizes the manufacturing methods described in Japanese Patent Application Publication No. 2006-023696, paragraphs 0023, 0036-0051, or Japanese Patent Application Publication No. 2006-047592, paragraphs 0096-0108. Furthermore, a step of removing excess film from the ends of the substrate can be performed. Examples of such a step include edge bead rinsing (EBR), air knife, and back rinse. Alternatively, a pre-wetting step can be used, in which various solvents are applied to the substrate to improve its wettability before the resin composition is applied to the substrate.
<乾燥步驟> 本發明的製造方法可以包括在膜形成步驟(層形成步驟)之後,為了去除溶劑進行乾燥之步驟。較佳的乾燥溫度為50~150℃,70~130℃為更佳,90~110℃為進一步較佳。作為乾燥時間,可以例示30秒鐘~20分鐘,1分鐘~10分鐘為較佳,3分鐘~7分鐘為更佳。<Drying Step> The manufacturing method of this invention may include a drying step after the film formation step (layer formation step) to remove the solvent. A preferred drying temperature is 50–150°C, more preferably 70–130°C, and further preferably 90–110°C. As for the drying time, examples include 30 seconds to 20 minutes, 1 minute to 10 minutes are preferred, and 3 minutes to 7 minutes are even more preferred.
<曝光步驟> 本發明的製造方法可以包括對上述膜(樹脂組成物層)進行曝光之曝光步驟。關於曝光量,只要能夠將樹脂組成物硬化,則並無特別限定,例如以在波長365nm下的曝光能量換算照射100~10,000mJ/cm2 為較佳,照射200~8,000mJ/cm2 為更佳。<Exposure Steps> The manufacturing method of this invention may include an exposure step of exposing the above-mentioned film (resin composition layer). Regarding the exposure amount, there are no particular limitations as long as it is sufficient to harden the resin composition. For example, an exposure energy of 100–10,000 mJ/ cm² at a wavelength of 365 nm is preferred, and 200–8,000 mJ/ cm² is even more preferred.
曝光波長能夠在190~1,000nm的範圍內適當設定,240~550nm為較佳。 又,曝光光包含波長為365nm或波長為405nm的光為較佳,包含波長為405nm的光為更佳。The exposure wavelength should be appropriately set within the range of 190–1,000 nm, with 240–550 nm being preferable. Furthermore, it is preferable that the exposure light includes light with a wavelength of 365 nm or 405 nm, with light including a wavelength of 405 nm being even better.
關於曝光波長,若以與光源的關係進行說明,則可以舉出(1)半導體雷射(波長830nm、532nm、488nm、405nm etc.)、(2)金屬鹵化物燈、(3)高壓水銀燈、g射線(波長436nm)、h射線(波長405nm)、i射線(波長365nm)、寬(g、h、i射線的三個波長)、(4)準分子雷射、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2準分子雷射(波長157nm)、(5)極紫外線;EUV(波長13.6nm)、(6)電子束、(7)YAG雷射的第二諧波532nm且第三諧波355nm等。關於本發明的樹脂組成物,尤其基於高壓水銀燈之曝光為較佳,其中,基於i射線之曝光為較佳。藉此,可以獲得尤其高的曝光靈敏度。 又,從處理和生產率的觀點考慮,高壓水銀燈的寬(g、h、i射線的三個波長)光源或半導體雷射405nm亦較佳。Regarding the exposure wavelength, if we explain it in relation to the light source, we can cite (1) semiconductor lasers (wavelengths 830nm, 532nm, 488nm, 405nm etc.), (2) metal halide lamps, (3) high-pressure mercury lamps, g-rays (wavelength 436nm), h-rays (wavelength 405nm), i-rays (wavelength 365nm), broadband (the three wavelengths of g, h, and i-rays), (4) excimer lasers, KrF excimer lasers (wavelength 248nm), ArF excimer lasers (wavelength 193nm), F2 excimer lasers (wavelength 157nm), (5) extreme ultraviolet; EUV (wavelength 13.6nm), (6) electron beams, (7) the second harmonic of YAG lasers at 532nm and the third harmonic at 355nm, etc. Regarding the resin composition of this invention, exposure to high-pressure mercury lamps is particularly preferred, especially exposure to i-rays. This allows for particularly high exposure sensitivity. Furthermore, from a processing and productivity perspective, a broadband (g, h, i-ray wavelengths) high-pressure mercury lamp light source or a 405nm semiconductor laser is also preferred.
又,曝光的方式並無特別限定,只要為曝光包括硬化性樹脂組成物之膜(感光膜)的至少一部分之方式即可,但是可以舉出使用了光罩之曝光、基於雷射直接成像法之曝光等。 在本發明中,曝光步驟中之曝光為基於雷射直接成像法之曝光之態樣亦為較佳態樣之一。Furthermore, the exposure method is not particularly limited, as long as it involves exposing at least a portion of the film (photosensitive film) containing the curing resin composition. However, examples include exposure using a photomask and exposure based on direct laser imaging. In this invention, the exposure step using direct laser imaging is one of the preferred methods.
<顯影步驟> 本發明的製造方法可以包括對經曝光之膜(樹脂組成物層)進行顯影(對上述膜進行顯影)之顯影步驟。藉由進行顯影來去除未被曝光之部分(非曝光部)。只要能夠形成所期望的圖案,則顯影方法並無特別限制,例如可以舉出從噴嘴吐出顯影液、噴霧器噴霧及將基材浸漬於顯影液中等,較佳地利用從噴嘴的吐出。在顯影步驟中,能夠採用將顯影液連續地供給至基材之步驟、在基材上使顯影液保持大致靜止狀態之步驟、利用超聲波等使顯影液振動之步驟及組合了該等之步驟等。<Developing Step> The manufacturing method of this invention may include a developing step of developing an exposed film (resin composition layer). Development removes unexposed portions (non-exposed areas). The developing method is not particularly limited as long as the desired pattern can be formed; examples include dispensing developer from a nozzle, spraying with a sprayer, and immersing the substrate in developer, with dispensing from a nozzle being preferred. The developing step may employ steps such as continuously supplying developer to the substrate, keeping the developer substantially still on the substrate, vibrating the developer using ultrasound, or a combination of these steps.
顯影使用顯影液來進行。顯影液只要能夠去除未被曝光之部分(非曝光部),則能夠無特別限制地使用。 作為顯影液,能夠使用包含有機溶劑之顯影液或鹼水溶液。Development is performed using a developer. A developer can be used without particular restrictions as long as it can remove the unexposed areas (non-exposed portions). Developers containing organic solvents or alkaline solutions can be used.
在本發明中,顯影液包含ClogP值為-1~5的有機溶劑為較佳,包含ClogP值為0~3的有機溶劑為更佳。關於ClogP值,能夠藉由ChemBioDraw(化學生物圖)輸入結構式以作為計算值來求出。In this invention, it is preferable that the developing solution contains an organic solvent with a ClogP value of -1 to 5, and even more preferable that it contains an organic solvent with a ClogP value of 0 to 3. The ClogP value can be calculated by inputting the structural formula into ChemBioDraw.
在顯影液為包含有機溶劑之顯影液之情況下,關於有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為環式烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚、檸檬烯等,作為亞碸類,可以較佳地舉出二甲基亞碸,並且亦可以較佳地舉出該等有機溶劑的混合物。When the developing solution contains an organic solvent, the organic solvent, preferably an ester, includes ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, and alkyl alkoxyacetic acids (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate)). Alkyl esters (such as esters, ethyl ethoxylates, etc.), alkyl esters of 3-alkoxypropionates (e.g., methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate, etc., such as methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.), alkyl esters of 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc., such as methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, etc.). Ethyl propionate), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, etc., and as ethers, preferably diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol dimethyl ether, etc. Diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and as ketones, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc., and as cyclic hydrocarbons, for example, toluene, xylene, anisole, limonene, etc., and as ionides, dimethyl ionide, etc., are preferably given, and mixtures of these organic solvents are also preferably given.
在顯影液為包含有機溶劑之顯影液之情況下,在本發明中,尤其為環戊酮、γ-丁內酯為較佳,環戊酮為更佳。又,在顯影液包含有機溶劑之情況下,有機溶劑亦能夠使用一種或混合使用兩種以上。In the case where the developing solution contains an organic solvent, cyclopentanone and γ-butyrolactone are particularly preferred in this invention, with cyclopentanone being even more preferred. Furthermore, when the developing solution contains an organic solvent, one or more organic solvents can be used, or a mixture of two or more organic solvents can be used.
在顯影液為包含有機溶劑之顯影液之情況下,在顯影液中50質量%以上為有機溶劑為較佳,70質量%以上為有機溶劑為更佳,90質量%以上為有機溶劑為進一步較佳。又,亦可以為顯影液的100質量%為有機溶劑。When the developing solution contains an organic solvent, it is preferable that 50% or more by mass of the developing solution is an organic solvent, more preferably 70% or more by mass, and even more preferably 90% or more by mass. Alternatively, 100% by mass of the developing solution may also be an organic solvent.
顯影液還可以包含其他成分。 作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。The developing solution may also contain other ingredients. Other ingredients include, for example, well-known surfactants and well-known defoamers.
在顯影液為鹼水溶液之情況下,作為鹼水溶液能夠包含之鹼性化合物,可以舉出TMAH(氫氧化四甲基銨)、KOH(氫氧化鉀)、碳酸鈉等,較佳為TMAH。例如在使用TMAH之情況下,顯影液中之鹼性化合物的含量在顯影液總質量中為0.01~10質量%為較佳,0.1~5質量%為更佳,0.3~3質量%為進一步較佳。When the developing solution is an alkaline aqueous solution, examples of alkaline compounds that can be contained in the alkaline aqueous solution include TMAH (tetramethylammonium hydroxide), KOH (potassium hydroxide), and sodium carbonate, with TMAH being preferred. For example, when using TMAH, the content of alkaline compounds in the developing solution is preferably 0.01 to 10% by mass, more preferably 0.1 to 5% by mass, and even more preferably 0.3 to 3% by mass.
〔顯影液的供給方法〕 關於顯影液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將基材浸漬於顯影液中之方法、使用噴嘴向在基材上供給顯影液以進行旋覆浸沒顯影或連續供給顯影液之方法。噴嘴的種類並無特別限制,可以舉出直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 從顯影液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,使用直式噴嘴供給顯影液之方法或使用噴霧噴嘴連續供給之方法為較佳,從顯影液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。 又,可以採用在使用直式噴嘴連續供給顯影液之後,旋轉基材以從基材上去除顯影液,在旋轉乾燥之後再次使用直式噴嘴連續供給之後,旋轉基材以從基材上去除顯影液之步驟,亦可以反覆進行複數次該步驟。 又,作為顯影步驟中之顯影液的供給方法,能夠採用將顯影液連續地供給至基材之步驟、在基材上使顯影液保持大致靜止狀態之步驟、在基材上利用超聲波等使顯影液振動之步驟及組合了該等之步驟等。[Developer Supply Method] Regarding the developer supply method, there are no particular limitations as long as the desired pattern can be formed. Methods include immersing the substrate in the developer, using a nozzle to supply the developer to the substrate for swirling immersion development, or continuously supplying the developer. There are no particular limitations on the type of nozzle; examples include straight nozzles, spray nozzles, and mist nozzles. From the perspectives of developer penetration, non-image area removal, and manufacturing efficiency, using a vertical nozzle to supply developer or using a continuous spray nozzle is preferable. From the perspective of developer penetration into the image area, using a spray nozzle is even better. Furthermore, a process can be adopted where, after continuously supplying developer using a vertical nozzle, the substrate is rotated to remove the developer, and after drying, the substrate is again continuously supplied using a vertical nozzle, and then rotated to remove the developer. This process can be repeated multiple times. Furthermore, as a method for supplying the developer in the developing step, steps such as continuously supplying the developer to the substrate, keeping the developer in a substantially static state on the substrate, vibrating the developer on the substrate using ultrasound or the like, and combinations thereof can be adopted.
作為顯影時間,5秒鐘~10分鐘為較佳,10秒鐘~5分鐘為更佳。顯影時的顯影液的溫度並無特別限定,通常能夠在10~45℃下進行,較佳為在20~40℃下進行。The optimal development time is 5 seconds to 10 minutes, with 10 seconds to 5 minutes being even better. There is no particular limitation on the temperature of the developing solution during development; it can usually be carried out at 10 to 45°C, with 20 to 40°C being the preferred temperature.
亦可以在使用顯影液之處理之後,進一步進行沖洗。又,可以採用與圖案接觸之顯影液沒有完全乾燥之前供給沖洗液等的方法。沖洗在與顯影液不同之溶劑中進行為較佳。例如,能夠使用樹脂組成物中所包含之溶劑進行沖洗。 在顯影液為包含有機溶劑之顯影液之情況下,作為沖洗液,可以舉出PGMEA(丙二醇單乙醚乙酸酯)、IPA(異丙醇)等,較佳為PGMEA。又,作為對於使用包含鹼水溶液之顯影液進行顯影之沖洗液,水為較佳。 沖洗時間為10秒鐘~10分鐘為較佳,20秒鐘~5分鐘為更佳,5秒鐘~1分鐘為進一步較佳。沖洗時的沖洗液的溫度並無特別限定,能夠較佳為在10~45℃下進行,更較佳為在18℃~30℃下進行。Rinsing can also be performed after treatment with the developer. Alternatively, a rinsing solution can be supplied before the developer in contact with the pattern is completely dry. Rinsing is preferably performed in a solvent different from the developer. For example, a solvent contained in the resin composition can be used for rinsing. When the developer contains an organic solvent, examples of rinsing solutions include PGMEA (propylene glycol monoethyl ether acetate) and IPA (isopropanol), with PGMEA being preferred. Furthermore, water is preferred as a rinsing solution for developing with a developer containing an alkaline aqueous solution. The rinsing time is preferably 10 seconds to 10 minutes, even better is 20 seconds to 5 minutes, and even better is 5 seconds to 1 minute. There is no particular limitation on the temperature of the rinsing solution, but it is preferably carried out at 10 to 45°C, and even more preferably at 18°C to 30°C.
作為沖洗液包含有機溶劑時的有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚(PGME)、丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為芳香族烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚、檸檬烯等、作為亞碸類,可以較佳地舉出二甲基亞碸以及作為醇類,可以較佳地舉出甲醇、乙醇、丙醇、異丙醇、丁醇、戊醇、辛醇、二乙二醇、丙二醇、甲基異丁基甲醇、三乙二醇等以及作為醯胺類,可以較佳地舉出N-甲基吡咯啶酮、N-乙基吡咯啶酮、二甲基甲醯胺等。When the rinsing solution contains organic solvents, the organic solvents, preferably esters, include ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetic acid esters (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), and alkyl 3-alkoxypropionic acid esters (e.g., 3-alkyl...). Methyl hydroxypropionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), alkyl 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., 2-methoxy-2-methylpropionate) Methyl propionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, etc., and as ethers, preferably diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate. And, as ketones, such as methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc., and as aromatic hydrocarbons, such as toluene, xylene, anisole, limonene, etc., as iones, such as dimethyl iones, as alcohols, such as methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl methanol, triethylene glycol, etc., and as amides, such as N-methylpyrrolidone, N-ethylpyrrolidone, dimethylformamide, etc.
在沖洗液包含有機溶劑之情況下,有機溶劑能夠使用一種或混合使用兩種以上。在本發明中,尤其環戊酮、γ-丁內酯、二甲基亞碸、N-甲基吡咯啶酮、環己酮、PGMEA、PGME為較佳,環戊酮、γ-丁內酯、二甲基亞碸、PGMEA、PGME為更佳,環己酮、PGMEA為進一步較佳。When the rinsing solution contains organic solvents, one or more organic solvents may be used. In this invention, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methylpyrrolidone, cyclohexanone, PGMEA, and PGME are particularly preferred, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, PGMEA, and PGME are even more preferred, and cyclohexanone and PGMEA are further preferred.
在沖洗液包含有機溶劑之情況下,沖洗液的50質量%以上為有機溶劑為較佳,70質量%以上為有機溶劑為更佳,90質量%以上為有機溶劑為進一步較佳。又,亦可以為沖洗液的100質量%為有機溶劑。When the rinsing solution contains organic solvents, it is preferable that 50% or more by mass of the rinsing solution is an organic solvent, more preferably 70% or more by mass, and even more preferably 90% or more by mass. Alternatively, 100% by mass of the rinsing solution may also be an organic solvent.
沖洗液還可以包含其他成分。 作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。Rinsing solutions may also contain other ingredients. Other ingredients include, for example, well-known surfactants and well-known defoamers.
〔沖洗液的供給方法〕 關於沖洗液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將基材浸漬於沖洗液中之方法、藉由液盤將沖洗液供給至基材之方法、以噴淋形式將沖洗液供給至基材之方法、藉由直式噴嘴等機構將沖洗液連續供給至基材之方法。 從沖洗液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,存在使用噴淋噴嘴、直式噴嘴、噴霧噴嘴等供給沖洗液之方法,使用噴霧噴嘴連續供給之方法為較佳,從沖洗液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。噴嘴的種類並無特別限制,可以舉出直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 亦即,沖洗步驟為藉由直式噴嘴將沖洗液供給或連續供給至上述曝光後的膜中之步驟為較佳,藉由噴霧噴嘴供給沖洗液之步驟為更佳。 又,作為沖洗步驟中之沖洗液的供給方法,能夠採用將沖洗液連續地供給至基材之步驟、在基材上使沖洗液保持大致靜止狀態之步驟、在基材上利用超聲波等使沖洗液振動之步驟及組合了該等之步驟等。[Rinsing Solution Supply Method] Regarding the rinsing solution supply method, there are no particular limitations as long as the desired pattern can be formed. Methods include immersing the substrate in the rinsing solution, supplying the rinsing solution to the substrate via a liquid tray, supplying the rinsing solution to the substrate by spraying, and continuously supplying the rinsing solution to the substrate via a mechanism such as a straight nozzle. From the perspectives of rinse fluid penetration, removal of non-image areas, and manufacturing efficiency, there are various methods for supplying rinse fluid, including spray nozzles, straight nozzles, and mist nozzles. Continuous supply via a mist nozzle is preferable, and from the perspective of rinse fluid penetration into the image area, a mist nozzle is even better. There are no particular limitations on the type of nozzle; examples include straight nozzles, spray nozzles, and mist nozzles. That is, it is preferable that the rinsing step involves supplying or continuously supplying the rinsing solution to the exposed film using a straight nozzle, and even better that it is supplied using a spray nozzle. Furthermore, as a method for supplying the rinsing solution in the rinsing step, methods such as continuously supplying the rinsing solution to the substrate, keeping the rinsing solution substantially still on the substrate, vibrating the rinsing solution on the substrate using ultrasound or the like, and combinations thereof can be used.
<加熱步驟> 本發明的製造方法包括在80~450℃下對經顯影之上述膜進行加熱之步驟(加熱步驟)為較佳。 在膜形成步驟(層形成步驟)、乾燥步驟及顯影步驟之後包括加熱步驟為較佳。在加熱步驟中,例如藉由上述熱鹼產生劑分解而產生鹼來進行作為特定樹脂之前驅物的環化反應。又,本發明的樹脂組成物可以包含除了作為特定樹脂之前驅物以外的自由基聚合性化合物,但是亦能夠在該步驟中進行除了作為未反應的特定樹脂之前驅物以外的自由基聚合性化合物的硬化等。作為加熱步驟中之層的加熱溫度(最高加熱溫度),50℃以上為較佳,80℃以上為更佳,140℃以上為進一步較佳,150℃以上為更進一步較佳,160℃以上為又更進一步較佳,170℃以上為再更進一步較佳。作為上限,500℃以下為較佳,450℃以下為更佳,350℃以下為進一步較佳,250℃以下為更進一步較佳,220℃以下為又更進一步較佳。<Heating Step> The manufacturing method of this invention preferably includes a step of heating the developed film at 80–450°C (heating step). It is preferable to include a heating step after the film formation step (layer formation step), drying step, and developing step. In the heating step, for example, a cyclization reaction, serving as a precursor to a specific resin, is carried out by generating alkali through the decomposition of the aforementioned thermal alkali generator. Furthermore, the resin composition of this invention may contain free radical polymerizable compounds other than those serving as precursors to a specific resin, but curing of free radical polymerizable compounds other than those serving as unreacted precursors to a specific resin can also be performed in this step. As the heating temperature (maximum heating temperature) in the middle layer of the heating process, 50℃ or above is preferred, 80℃ or above is better, 140℃ or above is even better, 150℃ or above is even better, 160℃ or above is still better, and 170℃ or above is still better. As the upper limit, below 500℃ is preferred, below 450℃ is better, below 350℃ is even better, below 250℃ is even better, and below 220℃ is still even better.
關於加熱,從加熱開始時的溫度至最高加熱溫度以1~12℃/分鐘的升溫速度進行為較佳,2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。藉由將升溫速度設為1℃/分鐘以上,能夠確保生產率,並且防止胺的過度揮發,藉由將升溫速度設為12℃/分鐘以下,能夠緩和硬化膜的殘存應力。另外,在為能夠急速加熱的烘箱的情況下,從加熱開始時的溫度至最高加熱溫度以1~8℃/秒鐘的升溫速度進行為較佳,2~7℃/秒鐘為更佳,3~6℃/秒鐘為進一步較佳。Regarding heating, a heating rate of 1–12 °C/min from the initial heating temperature to the maximum heating temperature is preferred, 2–10 °C/min is even better, and 3–10 °C/min is further preferred. Setting the heating rate to 1 °C/min or higher ensures productivity and prevents excessive amine volatilization, while setting the heating rate to 12 °C/min or lower helps to mitigate residual stress in the hardened film. Furthermore, in the case of an oven capable of rapid heating, a heating rate of 1–8 °C/sec from the initial heating temperature to the maximum heating temperature is preferred, 2–7 °C/sec is even better, and 3–6 °C/sec is further preferred.
加熱開始時的溫度為20℃~150℃為較佳,20℃~130℃為更佳,25℃~120℃為進一步較佳。加熱開始時的溫度是指,開始加熱至最高加熱溫度之步驟時的溫度。例如,在將樹脂組成物適用於基材上之後使其乾燥之情況下,為該乾燥後的膜(層)的溫度,例如從比樹脂組成物中所包含之溶劑的沸點低30~200℃的溫度開始逐漸升溫為較佳。The initial heating temperature is preferably 20°C to 150°C, more preferably 20°C to 130°C, and even more preferably 25°C to 120°C. The initial heating temperature refers to the temperature at which the heating process begins and reaches the maximum heating temperature. For example, after applying the resin composition to a substrate and allowing it to dry, it is the temperature of the dried film (layer), preferably starting from a temperature 30°C to 200°C lower than the boiling point of the solvent contained in the resin composition and gradually increasing the temperature.
加熱時間(在最高加熱溫度下的加熱時間)為10~360分鐘為較佳,20~300分鐘為更佳,30~240分鐘為進一步較佳。The heating time (heating time at the highest heating temperature) is preferably 10 to 360 minutes, even better is 20 to 300 minutes, and even better is 30 to 240 minutes.
尤其,在形成多層積層體之情況下,從硬化膜的層間的密接性的觀點考慮,在180℃~320℃的加熱溫度下進行加熱為較佳,在180℃~260℃下進行加熱為更佳。其原因雖尚不明確,但是認為其原因在於藉由設為該溫度而層間的特定樹脂的乙炔基彼此進行交聯反應。In particular, when forming multilayered bodies, from the viewpoint of the interlayer adhesion of the hardened film, heating at a temperature of 180°C to 320°C is preferred, and heating at 180°C to 260°C is even better. Although the reason is not yet clear, it is believed that the reason lies in the cross-linking reaction between the acetylene groups of specific resins between the layers at this temperature.
加熱可以階段性地進行。作為例子,可以進行如下預處理步驟:從25℃以3℃/分鐘升溫至180℃且在180℃下保持60分鐘,並且從180℃以2℃/分鐘升溫至200℃且在200℃下保持120分鐘。作為預處理步驟的加熱溫度為100~200℃為較佳,110~190℃為更佳,120~185℃為進一步較佳。在該預處理步驟中,如美國專利第9159547號說明書中所記載,一邊照射紫外線一邊進行處理亦較佳。藉由該種預處理步驟,能夠提高膜的特性。預處理步驟在10秒鐘~2小時左右的短時間內進行即可,15秒鐘~30分鐘為更佳。預處理可以為兩階段以上的步驟,例如可以在100~150℃的範圍內進行預處理步驟1,之後在150~200℃的範圍內進行預處理步驟2。Heating can be performed in stages. For example, a pretreatment step can be performed as follows: increasing the temperature from 25°C to 180°C at a rate of 3°C/min and holding at 180°C for 60 minutes, then increasing the temperature from 180°C to 200°C at a rate of 2°C/min and holding at 200°C for 120 minutes. A heating temperature of 100–200°C is preferred for this pretreatment step, 110–190°C is more preferred, and 120–185°C is even more preferred. In this pretreatment step, as described in U.S. Patent No. 9159547, it is also preferable to perform the treatment while being irradiated with ultraviolet light. This pretreatment step can improve the properties of the membrane. Pretreatment can be carried out in a short time of about 10 seconds to 2 hours, with 15 seconds to 30 minutes being better. Pretreatment can be a two-stage or more process. For example, pretreatment step 1 can be carried out in the range of 100 to 150°C, followed by pretreatment step 2 in the range of 150 to 200°C.
進而,可以在加熱之後進行冷卻,作為此時的冷卻速度,1~5℃/分鐘為較佳。Furthermore, cooling can be performed after heating, and a cooling rate of 1-5°C/minute is preferable at this time.
在防止特定樹脂分解的方面而言,藉由在加熱步驟中使氮氣、氦氣、氬氣等非活性氣體流過等而在低氧濃度的環境下進行為較佳。氧濃度為50ppm(體積比)以下為較佳,20ppm(體積比)以下為更佳。 作為加熱機構,並無特別限定,但是例如可以舉出加熱板、紅外線爐、電烘箱、熱風式烘箱等。In terms of preventing the decomposition of certain resins, it is preferable to conduct the heating process in a low-oxygen environment by passing inert gases such as nitrogen, helium, or argon during the heating step. An oxygen concentration of 50 ppm (by volume) or less is preferred, and 20 ppm (by volume) or less is even better. The heating mechanism is not particularly limited, but examples include heating plates, infrared furnaces, electric ovens, and hot air ovens.
<金屬層形成步驟> 本發明的製造方法包括在顯影後的膜(樹脂組成物層)的表面上形成金屬層之金屬層形成步驟為較佳。<Metal Layer Formation Step> The manufacturing method of this invention preferably includes a metal layer formation step of forming a metal layer on the surface of a film (resin composition layer) after development.
作為金屬層,並無特別限定,能夠使用現有的金屬種類,可以例示銅、鋁、鎳、釩、鈦、鉻、鈷、金及鎢,銅、鋁及包含該等金屬之合金為更佳,銅為進一步較佳。As a metal layer, there are no particular limitations, and existing metal types can be used, such as copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold and tungsten. Copper, aluminum and alloys containing these metals are preferred, with copper being even more preferred.
金屬層的形成方法並無特別限定,能夠適用現有的方法。例如,能夠使用日本特開2007-157879號公報、日本特表2001-521288號公報、日本特開2004-214501號公報、日本特開2004-101850號公報中所記載之方法。例如,可以考慮光微影、剝離、電解電鍍、無電解電鍍、蝕刻、印刷及組合該等之方法等。更具體而言,可以舉出組合了濺射、光微影及蝕刻之圖案化方法、組合了光微影和電解電鍍之圖案化方法。There are no particular limitations on the method for forming the metal layer, and existing methods can be used. For example, methods described in Japanese Patent Application Publication Nos. 2007-157879, 2001-521288, 2004-214501, and 2004-101850 can be used. For example, photolithography, peeling, electrolytic plating, electroless plating, etching, printing, and combinations thereof can be considered. More specifically, patterning methods combining sputtering, photolithography, and etching, and patterning methods combining photolithography and electrolytic plating can be cited.
作為金屬層的厚度,在最厚壁部,0.01~100μm為較佳,0.1~50μm為更佳,1~10μm為進一步較佳。Regarding the thickness of the metal layer, 0.01–100 μm is preferred for the thickest part of the wall, 0.1–50 μm is even better, and 1–10 μm is even better.
<積層步驟> 本發明的製造方法還包括積層步驟為較佳。<Lamination Step> The manufacturing method of this invention also includes a lamination step, which is preferred.
積層步驟為包括在硬化膜(樹脂層)或金屬層的表面上再次依序進行(a)膜形成步驟(層形成步驟)、(b)曝光步驟、(c)顯影步驟、(d)加熱步驟之一系列步驟。其中,可以為僅重複(a)膜形成步驟之態樣。又,亦可以設為(d)加熱步驟在積層的最後或中間統括進行之態樣。亦即,亦可以設為如下態樣:重複進行既定次數的(a)~(c)的步驟,之後進行(d)的加熱,從而將所積層之樹脂組成物層統括硬化。又,亦可以在(c)顯影步驟之後包括(e)金屬層形成步驟,此時亦可以每次進行(d)的加熱,亦可以在積層既定次數之後統括進行(d)的加熱。在積層步驟中可以進一步適當包括上述乾燥步驟和加熱步驟等,這係毋庸置疑的。The lamination process includes a series of steps performed sequentially on the surface of the hardened film (resin layer) or metal layer: (a) film formation step (layer formation step), (b) exposure step, (c) development step, and (d) heating step. It is permissible to repeat only the (a) film formation step. Alternatively, it is permissible to perform the (d) heating step at the end or in the middle of the lamination process. That is, it is permissible to repeat steps (a) to (c) a predetermined number of times, followed by heating in (d), thereby curing the deposited resin composition layer. Furthermore, the metal layer formation step (e) can be included after the development step (c). In this case, the heating step (d) can be performed each time, or the heating step (d) can be performed collectively after a predetermined number of laminations. It is beyond doubt that the above-mentioned drying and heating steps can be appropriately included in the lamination steps.
在積層步驟之後進一步進行積層步驟之情況下,可以在上述加熱步驟之後,上述曝光步驟之後或上述金屬層形成步驟之後,進一步進行表面活化處理步驟。作為表面活化處理,可以例示電漿處理。If a further deposition step is performed after the deposition step, a surface activation treatment step can be performed after the heating step, the exposure step, or the metal layer formation step described above. Plasma treatment can be cited as an example of a surface activation treatment.
上述積層步驟進行2~20次為較佳,進行2~5次為更佳,進行3~5次為進一步較佳。 又,積層步驟中之各層可以為組成、形狀、膜厚等相同的層,亦可以為不同之層。Performing the above lamination steps 2 to 20 times is preferable, 2 to 5 times is even better, and 3 to 5 times is still preferable. Furthermore, the layers in the lamination steps can be layers with the same composition, shape, and film thickness, or they can be different layers.
例如,如樹脂層/金屬層/樹脂層/金屬層/樹脂層/金屬層的樹脂層為3層以上且7層以下的結構為較佳,3層以上且5層以下為進一步較佳。For example, a structure with 3 or more but less than 7 resin layers is preferred, and 3 or more but less than 5 layers is even more preferred.
在本發明中,尤其以在設置金屬層之後進一步覆蓋上述金屬層之方式形成上述樹脂組成物的硬化膜(樹脂層)之態樣為較佳。具體而言,可以舉出依序重複(a)膜形成步驟、(b)曝光步驟、(c)顯影步驟、(e)金屬層形成步驟、(d)加熱步驟之態樣或依序重複(a)膜形成步驟、(b)曝光步驟、(c)顯影步驟、(e)金屬層形成步驟,最後或中間統括設置(d)加熱步驟之態樣。藉由交替進行積層樹脂組成物層(樹脂層)之積層步驟和金屬層形成步驟,能夠交替積層樹脂組成物層(樹脂層)和金屬層。In this invention, it is particularly preferred that the hardened film (resin layer) of the resin composition is formed by further covering the metal layer after the metal layer is applied. Specifically, examples include repeating (a) the film formation step, (b) the exposure step, (c) the development step, (e) the metal layer formation step, and (d) the heating step in sequence, or repeating (a) the film formation step, (b) the exposure step, (c) the development step, and (e) the metal layer formation step in sequence, with the heating step (d) being applied last or in the middle. By alternating the lamination steps of resin composition layers (resin layers) and the metal layer formation steps, it is possible to alternately laminate resin composition layers (resin layers) and metal layers.
(表面活性化處理步驟) 本發明的積層體的製造方法可以包括對上述金屬層及感光性樹脂組成物層的至少一部分進行表面活性化處理之表面活性化處理步驟。 表面活性化處理步驟通常在金屬層形成步驟之後進行,但是亦可以在上述曝光顯影步驟之後,對感光性樹脂組成物層進行表面活性化處理步驟之後進行金屬層形成步驟。 關於表面活性化處理,可以僅對金屬層的至少一部分進行,亦可以僅對曝光後的感光性樹脂組成物層的至少一部分進行,亦可以分別對金屬層及曝光後的感光性樹脂組成物層這兩者的至少一部分進行。對金屬層的至少一部分進行表面活性化處理為較佳,對金屬層中在表面上形成感光性樹脂組成物層之區域的一部分或全部進行表面活性化處理為較佳。如此,藉由對金屬層的表面進行表面活性化處理,能夠提高與設置於其表面上之樹脂層的密接性。 又,對曝光後的感光性樹脂組成物層(樹脂層)的一部分或全部亦進行表面活性化處理為較佳。如此,藉由對感光性樹脂組成物層的表面進行表面活性化處理,能夠提高與設置於經表面活性化處理之表面上之金屬層和樹脂層的密接性。 作為表面活性化處理,具體而言,選自各種原料氣體(氧氣、氫氣、氬氣、氮氣、氮氣/氫氣混合氣體、氬氣/氧氣混合氣體等)的電漿處理、電暈放電處理、基於CF4 /O2 、NF3 /O2 、SF6 、NF3 、NF3 /O2 之蝕刻處理、基於紫外線(UV)臭氧法之表面處理、浸漬於鹽酸水溶液中以去除氧化皮膜之後浸漬於包含具有至少一種胺基和硫醇基之化合物之有機表面處理劑中的浸漬處理、使用了刷子之機械粗面化處理,電漿處理為較佳,尤其使用氧氣作為原料氣體之氧氣電漿處理為較佳。在進行電暈放電處理之情況下,能量為500~200,000J/m2 為較佳,1000~100,000J/m2 為更佳,10,000~50,000J/m2 為最佳。(Surface Activation Treatment Step) The method for manufacturing the laminate of the present invention may include a surface activation treatment step of surface activating at least a portion of the aforementioned metal layer and photosensitive resin composition layer. The surface activation treatment step is typically performed after the metal layer formation step; however, it may also be performed after the aforementioned exposure and development step, followed by the surface activation treatment step on the photosensitive resin composition layer and then the metal layer formation step. Regarding the surface activation treatment, it may be performed on only at least a portion of the metal layer, or only on at least a portion of the exposed photosensitive resin composition layer, or on at least a portion of both the metal layer and the exposed photosensitive resin composition layer. It is preferable to perform a surface-activation treatment on at least a portion of the metal layer, and preferably on a portion or all of the area of the metal layer where the photosensitive resin composition layer is formed on the surface. In this way, by performing a surface-activation treatment on the surface of the metal layer, the adhesion to the resin layer disposed on its surface can be improved. Furthermore, it is preferable to also perform a surface-activation treatment on a portion or all of the exposed photosensitive resin composition layer (resin layer). In this way, by performing a surface-activation treatment on the surface of the photosensitive resin composition layer, the adhesion to the metal layer and resin layer disposed on the surface-activated surface can be improved. As a surface activation treatment, specifically, plasma treatment using various raw material gases (oxygen, hydrogen, argon, nitrogen, nitrogen/hydrogen mixture, argon/oxygen mixture, etc.), corona discharge treatment, etching treatment based on CF4 / O2 , NF3 / O2 , SF6 , NF3 , NF3 / O2 , surface treatment based on ultraviolet (UV) ozone method, immersion treatment after removing the oxide film in hydrochloric acid aqueous solution and then immersion in an organic surface treatment agent containing at least one amine group and thiol group, and mechanical roughening treatment using a brush are preferred, especially oxygen plasma treatment using oxygen as the raw material gas. When performing corona discharge treatment, an energy of 500–200,000 J/ m² is preferred, 1,000–100,000 J/ m² is even better, and 10,000–50,000 J/ m² is optimal.
在本發明中亦揭示包含本發明的硬化膜或積層體之半導體元件。作為將本發明的樹脂組成物用於再配線層用層間絕緣膜的形成中之半導體元件的具體例,能夠參閱日本特開2016-027357號公報的0213~0218段的記載及圖1的記載,並將該等內容編入本說明書中。This invention also discloses semiconductor devices incorporating the hardened film or laminate of this invention. As a specific example of a semiconductor device using the resin composition of this invention in the formation of an interlayer insulating film for a redistribution layer, reference can be made to paragraphs 0213 to 0218 of Japanese Patent Application Publication No. 2016-027357 and the description in Figure 1, and such contents are incorporated herein by reference.
(熱硬化性樹脂) 本發明的熱硬化性樹脂包含選自包括下述式(4)所表示之重複單元及式(5)所表示之重複單元之群組中的至少一種重複單元以及選自包括上述式(2-1)~式(2-3)中的任一個所表示之重複單元之群組中的至少一種重複單元。 本發明的熱硬化性樹脂包含異醯亞胺結構及聚合性基。因此,認為即使在低溫下進行硬化之情況下亦容易硬化。 【化學式55】 式(4)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價的有機基,R115 表示4價的有機基,R113 及R114 分別獨立地表示氫原子或1價的有機基,R113 及R114 中的至少一者包含上述式(III)所表示之基團; 式(5)中,R117 表示3價的有機基,R111 表示包含聚合性基之2價的有機基,A2 表示氧原子或-NH-,R113 表示氫原子或1價的有機基;(Thermosetting Resin) The thermosetting resin of the present invention comprises at least one repeating unit selected from the group consisting of repeating units represented by formula (4) and repeating units represented by formula (5) below, and at least one repeating unit selected from the group consisting of repeating units represented by any one of formulas (2-1) to (2-3) above. The thermosetting resin of the present invention comprises an isoimidin structure and a polymerizable group. Therefore, it is considered to be easy to cure even when curing at low temperatures. [Chemical Formula 55] In formula (4), A1 and A2 independently represent oxygen atoms or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, R113 and R114 independently represent hydrogen atoms or monovalent organic groups, and at least one of R113 and R114 contains the group represented by formula (III) above; In formula (5), R117 represents a trivalent organic group, R111 represents a divalent organic group containing a polymerizable group, A2 represents an oxygen atom or -NH-, and R113 represents a hydrogen atom or a monovalent organic group;
式(4)所表示之重複單元除了R113 及R114 中的至少一者包含上述式(III)所表示之基團以外,與式(2)所表示之重複單元的含義相同,較佳態樣亦相同。 式(5)所表示之重複單元除了R111 包含聚合性基以外,與式(3)所表示之重複單元的含義相同,較佳態樣亦相同。 又,除此以外,本發明的熱硬化性樹脂的較佳態樣與上述本發明的硬化性樹脂組成物中所包含之熱硬化性樹脂的較佳態樣相同。 [實施例]The repeating unit represented by formula (4), except that at least one of R 113 and R 114 contains the group represented by formula (III) above, has the same meaning as the repeating unit represented by formula (2), and the preferred state is also the same. The repeating unit represented by formula (5), except that R 111 contains a polymerizable group, has the same meaning as the repeating unit represented by formula (3), and the preferred state is also the same. Furthermore, the preferred state of the thermosetting resin of the present invention is the same as the preferred state of the thermosetting resin contained in the thermosetting resin composition of the present invention described above. [Example]
以下,舉出實施例對本發明進行更具體的說明。以下實施例所示之材料、使用量、比例、處理內容、處理步驟等只要不脫離本發明的宗旨,則能夠適當地進行變更。從而,本發明的範圍並不限定於以下所示之具體例。除非另有說明,則“份”、“%”為質量基準。The following examples provide a more detailed description of the invention. The materials, quantities, proportions, processing methods, and steps shown in the following examples can be appropriately varied, provided they do not depart from the spirit of the invention. Therefore, the scope of the invention is not limited to the specific examples shown below. Unless otherwise stated, "parts" and "%" are based on quality.
(合成例1:聚合物P-1的合成) 使15.00g(51.0毫莫耳)的4,4’-聯苯四甲酸二酐(在140℃下乾燥12小時)溶解於150mL的N-甲基吡咯啶酮中之後,一邊進行冰冷卻一邊添加10.11g(51.0毫莫耳)的4,4’-二胺基二苯醚,並在冰冷卻的狀態下攪拌30分鐘,之後在50℃下進一步攪拌了3小時。接著,添加苯基異氰酸酯1.21g(10.2毫莫耳)作為末端密封成分,並在50℃下攪拌了3小時。接著,在50℃的狀態下添加EDC・HCl(1-(3-二甲基胺基丙基)-3-乙基碳二亞胺鹽酸鹽)21.50g(112.2毫莫耳),並一邊保持50℃一邊攪拌了4小時。進而,向該反應液中加入甲基丙烯酸羥乙酯13.27g(102.0毫莫耳),並進一步攪拌了4小時。將所獲得之聚合物溶液滴加到水/甲醇=3/1(體積比)的混合溶液4升中,並進行了再沉澱。之後,過濾收集聚合物,並在45℃下乾燥了3天。該聚醯亞胺前驅物(A-1)的重量平均分子量為12,500,藉由13 C-NMR測定而獲得之異醯亞胺結構的含量為0.004mmol/g。 具體而言,使用13 C-NMR(反向閘去耦合法),將聚合物0.1g溶解於重DMSO(二甲基亞碸)0.9g中並進行測定,依據異醯亞胺結構的氮原子所鍵結之碳原子的比率來求出。(Synthetic Example 1: Synthesis of Polymer P-1) 15.00 g (51.0 mmol) of 4,4'-biphenyltetracarboxylic dianhydride (dried at 140°C for 12 hours) was dissolved in 150 mL of N-methylpyrrolidone. Then, 10.11 g (51.0 mmol) of 4,4'-diaminodiphenyl ether was added while ice-cold, and the mixture was stirred for 30 minutes while ice-cold, followed by further stirring at 50°C for 3 hours. Next, 1.21 g (10.2 mmol) of phenyl isocyanate was added as an end-sealing component, and the mixture was stirred at 50°C for 3 hours. Next, 21.50 g (112.2 mmol) of EDC·HCl (1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride) was added at 50°C and stirred for 4 hours while maintaining the temperature at 50°C. Then, 13.27 g (102.0 mmol) of hydroxyethyl methacrylate was added to the reaction solution and stirred for another 4 hours. The resulting polymer solution was added dropwise to a 4-liter mixture of water/methanol (3/1 volume ratio) and reprecipitated. The polymer was then collected by filtration and dried at 45°C for 3 days. The polyimide precursor (A-1) has a weight-average molecular weight of 12,500, and the isoimidide content, determined by 13 C-NMR, is 0.004 mmol/g. Specifically, 0.1 g of the polymer was dissolved in 0.9 g of heavy DMSO (dimethyl sulfoxide) using 13 C-NMR (reverse gate decoupling method), and the content was determined based on the ratio of nitrogen atoms to carbon atoms in the isoimidide structure.
(合成例2~合成例8:聚合物P-2~P-8的合成) 適當變更了所使用之原料及末端密封成分的添加前的反應時間,除此以外,藉由與聚合物P-1的合成相同的方法,合成了聚合物P-2~P-8。 末端密封成分與聚合物P-1相同地使用了苯基異氰酸酯。 聚合物P-2~P-8的聚合物母核的結構、重量平均分子量(Mw)及異醯亞胺結構的含量(mmol/g)分別記載於後述表中。(Synthesis Examples 2-8: Synthesis of Polymers P-2-P-8) Polymers P-2-P-8 were synthesized using the same method as polymer P-1, except that the raw materials used and the reaction time before the addition of the end-sealing component were appropriately modified. The end-sealing component was phenyl isocyanate, the same as that used in polymer P-1. The structure of the polymer core, weight-average molecular weight (Mw), and content (mmol/g) of isoimidin structures in polymers P-2-P-8 are described in the tables below.
(合成例9:聚合物P-9的合成) 使15.00g(48.4毫莫耳)的4,4’-氧二鄰苯二甲酸酐、12.58g(96.7毫莫耳)的甲基丙烯酸羥乙酯、14.91g(212.8毫莫耳)的吡啶懸浮於100mL的N-甲基吡咯啶酮中,並用分子篩使其乾燥。之後,將懸浮液在60℃下加熱了3小時。將反應混合物冷卻至室溫,接著,加入了90mL的N-甲基吡咯啶酮。接著,將反應混合物冷卻至-10℃,一邊將溫度保持在-10±4℃一邊經30分鐘加入了11.50g(96.7毫莫耳)的SOCl2 。在用50mL的N-甲基吡咯啶酮稀釋之後,將反應混合物在室溫下攪拌2小時,並加入了15.00g(48.4毫莫耳)的4,4’-氧二鄰苯二甲酸酐0.45g(1.29毫莫耳)。接著,將使10.16g(50.8毫莫耳)的4,4’-二胺基二苯醚溶解於100mL的N-甲基吡咯啶酮中而獲得之溶液一邊將溫度保持在-5~0℃一邊經20分鐘滴加到反應混合物中。接著,在使反應混合物在0℃下反應1小時之後,加入乙酸酐2.03g(9.6毫莫耳),並在70℃下攪拌了3小時。之後,冷卻至室溫,加入70g的乙醇,並攪拌過夜。接著,使聚醯亞胺前驅物在5升的水中沉澱,並將水-聚醯亞胺前驅物混合物以5,000rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物在45℃下乾燥了3天。該聚醯亞胺前驅物的重量平均分子量為14,100,藉由與合成例1相同的方法進行測定之異醯亞胺結構的含量為0.027mmol/g。(Synthesis Example 9: Synthesis of Polymer P-9) 15.00 g (48.4 mmol) of 4,4'-oxophthalic anhydride, 12.58 g (96.7 mmol) of hydroxyethyl methacrylate, and 14.91 g (212.8 mmol) of pyridine were suspended in 100 mL of N-methylpyrrolidone and dried using a molecular sieve. The suspension was then heated at 60 °C for 3 hours. The reaction mixture was cooled to room temperature, and then 90 mL of N-methylpyrrolidone was added. The reaction mixture was then cooled to -10 °C, and while maintaining the temperature at -10 ± 4 °C, 11.50 g (96.7 mmol) of SOCl₂ was added over 30 minutes. After diluting with 50 mL of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours, and 15.00 g (48.4 mmol) of 0.45 g (1.29 mmol) of 4,4'-oxophthalic anhydride was added. Next, a solution obtained by dissolving 10.16 g (50.8 mmol) of 4,4'-diaminodiphenyl ether in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture over 20 minutes while maintaining the temperature at -5 to 0 °C. Then, after reacting the mixture at 0 °C for 1 hour, 2.03 g (9.6 mmol) of acetic anhydride was added, and the mixture was stirred at 70 °C for 3 hours. Afterward, the mixture was cooled to room temperature, 70 g of ethanol was added, and the mixture was stirred overnight. Next, the polyimide precursor was precipitated in 5 liters of water, and the water-polyimide precursor mixture was stirred at 5,000 rpm for 15 minutes. The polyimide precursor was removed by filtration, and the mixture was stirred again in 4 liters of water for 30 minutes and filtered again. The obtained polyimide precursor was then dried at 45°C for 3 days under reduced pressure. The polyimide precursor had a weight-average molecular weight of 14,100, and the isoimidide content, determined by the same method as in Synthesis Example 1, was 0.027 mmol/g.
(合成例10~合成例12:聚合物P-10~P-12的合成) 適當變更了所使用之原料,除此以外,藉由與聚合物P-9的合成相同的方法,合成了聚合物P-10~P-12。 聚合物P-10~P-12的聚合物母核的結構、重量平均分子量(Mw)及異醯亞胺結構的含量(mmol/g)分別記載於後述表中。(Synthesis Examples 10-12: Synthesis of Polymers P-10-P-12) Polymers P-10-P-12 were synthesized by means of the same method as that used in the synthesis of polymer P-9, except that the raw materials used were appropriately modified. The structure of the polymer core, the weight-average molecular weight (Mw), and the content (mmol/g) of the isoimidin structure of polymers P-10-P-12 are described in the tables below.
(合成例13:聚合物P-13的合成) 使15.00g(51.0毫莫耳)的4,4’-聯苯四甲酸二酐(在140℃下乾燥12小時)、14.60g(112.2毫莫耳)的甲基丙烯酸羥乙酯、17.74g(224.3毫莫耳)的吡啶懸浮於100mL的N-甲基吡咯啶酮中,並用分子篩使其乾燥之後,將懸浮液在60℃下加熱了3小時。接著,將反應混合物冷卻至-10℃,一邊將溫度保持在-10±4℃一邊經30分鐘加入了12.74g(107.1毫莫耳)的SOCl2 。接著,將使10.21g(51.0毫莫耳)的4,4’-二胺基二苯醚溶解於100mL的N-甲基吡咯啶酮中而獲得之溶液一邊將溫度保持在-5~0℃一邊經40分鐘滴加到反應混合物中。接著,在使反應混合物在0℃下反應1小時之後,加入70g的乙醇,並在室溫下攪拌過夜。接著,使聚醯亞胺前驅物在5升的水中沉澱,並將水-聚醯亞胺前驅物混合物以5,000rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物在45℃下乾燥了3天。該聚醯亞胺前驅物的重量平均分子量為12,200,藉由與合成例1相同的方法進行測定之結果,沒有檢測到來自異醯亞胺結構的峰值。(Synthetic Example 13: Synthesis of Polymer P-13) 15.00 g (51.0 mmol) of 4,4'-biphenyltetracarboxylic dianhydride (dried at 140 °C for 12 hours), 14.60 g (112.2 mmol) of hydroxyethyl methacrylate, and 17.74 g (224.3 mmol) of pyridine were suspended in 100 mL of N-methylpyrrolidone and dried using a molecular sieve. The suspension was then heated at 60 °C for 3 hours. Next, the reaction mixture was cooled to -10 °C, and while maintaining the temperature at -10 ± 4 °C, 12.74 g (107.1 mmol) of SOCl₂ was added over 30 minutes. Next, a solution obtained by dissolving 10.21 g (51.0 mmol) of 4,4'-diaminodiphenyl ether in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture over 40 minutes while maintaining the temperature at -5 to 0 °C. Then, after reacting the reaction mixture at 0 °C for 1 hour, 70 g of ethanol was added, and the mixture was stirred overnight at room temperature. Next, the polyimide precursor was precipitated in 5 L of water, and the water-polyimide precursor mixture was stirred at 5,000 rpm for 15 minutes. The polyimide precursor was removed by filtration, and the mixture was stirred again in 4 L of water for 30 minutes and filtered again. Next, the obtained polyimide precursor was dried at 45°C for 3 days under reduced pressure. The weight-average molecular weight of the polyimide precursor was 12,200, and no peaks from the isoimidide structure were detected by measuring the molecular weight using the same method as in Synthesis Example 1.
(合成例14、合成例15:聚合物P-14~15的合成) 適當變更了所使用之原料及末端密封成分的添加前的反應時間,除此以外,藉由與聚合物P-1的合成相同的方法,合成了聚合物P-14~P-15。 末端密封成分與聚合物P-1相同地使用了苯基異氰酸酯。 聚合物P-14~P-15的聚合物母核的結構、重量平均分子量(Mw)及異醯亞胺結構的含量(mmol/g)分別記載於後述表中。(Synthesis Examples 14 and 15: Synthesis of Polymers P-14 to P-15) Polymers P-14 to P-15 were synthesized using the same method as polymer P-1, except that the raw materials used and the reaction time before the addition of the end-sealing component were appropriately modified. The end-sealing component was phenyl isocyanate, the same as that used in polymer P-1. The structure of the polymer core, weight-average molecular weight (Mw), and content (mmol/g) of isoimidin structures in polymers P-14 to P-15 are described in the tables below.
(合成例16:聚合物P-16的合成) 變更了原料,除此以外,與聚合物P-13的合成方法相同地進行合成,從而獲得了P-16。(Synthesis Example 16: Synthesis of Polymer P-16) P-16 was obtained by changing the raw materials, but otherwise synthesizing it in the same way as polymer P-13.
[表1]
在上述表中,聚合物母核一欄中所記載的A-1~A-7的記載分別表示下述式(A-1)~式(A-7)所表示之結構。 再者,該等結構中所包含之醯胺酸結構中,表中的“異醯亞胺結構的含量(mmol/g)”中所記載的量成為異醯亞胺結構。 在表中,“合成方法”一欄的記載表示藉由上述途徑1及途徑2中的哪一個合成方法進行了合成。 【化學式56】 【化學式57】 In the table above, A-1 to A-7 in the "Polymer Core" column represent the structures represented by formulas (A-1) to (A-7) respectively. Furthermore, among the acetic acid structures contained in these structures, the amount recorded in the "Isoimimine Structure Content (mmol/g)" column of the table constitutes the isoimimine structure. The "Synthetic Method" column in the table indicates which of the above-mentioned routes 1 and 2 was used for synthesis. [Chemical Formula 56] 【Chemical Formula 57】
<實施例及比較例> 在各實施例中,分別混合下述表中所記載的成分,從而獲得了各硬化性樹脂組成物。又,在各比較例中,分別混合下述表中所記載的成分,從而獲得了各比較用組成物。 具體而言,表中所記載的各成分的含量設為表的各“質量份”一欄中所記載的量。 又,在表中,“無”的記載表示不含有對應之成分。<Examples and Comparative Examples> In each embodiment, the components listed in the table below were mixed to obtain various curing resin compositions. Similarly, in each comparative example, the components listed in the table below were mixed to obtain comparative compositions. Specifically, the content of each component listed in the table is assumed to be the amount recorded in the "parts by mass" column of the table. Furthermore, in the table, "none" indicates that the corresponding component is not present.
[表2]
表中所記載之各成分的詳細內容如下。The detailed information of each component recorded in the table is as follows.
〔樹脂〕 ・P-1~P-16:藉由上述合成例而獲得之聚合物P-1~P-16[Resin] • P-1 to P-16: Polymers P-1 to P-16 obtained by the above synthesis example
〔聚合性化合物〕 ・C-1~C-3:下述結構的化合物(括號中所標註之數字表示重複數。) 【化學式58】 [Polymerizable compounds] • C-1 to C-3: Compounds with the following structures (the numbers in parentheses indicate repetition.) [Chemical Formula 58]
〔感放射線聚合起始劑〕 ・D-1及D-3:下述結構的化合物 【化學式59】 [Radiosensitive polymerization initiators] • D-1 and D-3: Compounds with the following structure [Chemical Formula 59]
〔鹼產生劑(熱鹼產生劑)〕 ・E-1~E-2:下述結構的化合物 【化學式60】 [Alkali-producing agents (thermal alkali-producing agents)] • E-1~E-2: Compounds with the following structures [Chemical Formula 60]
〔聚合抑制劑〕 ・F-1~F-3:下述結構的化合物(Me表示甲基。) 【化學式61】 [Polymerization Inhibitors] • F-1 to F-3: Compounds with the following structures (Me represents methyl). [Chemical Formula 61]
〔遷移抑制劑〕 ・G-1~G-3:下述結構的化合物。 【化學式62】 〔金屬接著性改良劑〕 ・H-1~H-3:下述結構的化合物(Et表示乙基。) 【化學式63】 〔溶劑〕 ・I-1:γ-丁內酯(SANWAYUKA INDUSTRY CORPORATION製) ・I-2:二甲基亞碸(FUJIFILM Wako Pure Chemical Corporation製) ・I-3:N-甲基吡咯啶酮 ・I-4:乳酸乙酯[Migration Inhibitors] • G-1 to G-3: Compounds with the following structures. [Chemical Formula 62] [Metal adhesion modifier] • H-1 to H-3: Compounds with the following structure (Et represents ethyl.) [Chemical Formula 63] [Solubilizers] • I-1: γ-Butyrolactone (manufactured by SANWAYUKA INDUSTRY CORPORATION) • I-2: Dimethyl monoxide (manufactured by FUJIFILM Wako Pure Chemical Corporation) • I-3: N-methylpyrrolidone • I-4: Ethyl lactate
<硬化膜的製造> 在各實施例及比較例中,分別使用細孔的寬度為0.8μm的聚四氟乙烯製過濾器對表中所記載之硬化性樹脂組成物或比較用組成物進行加壓過濾之後,藉由旋塗法將其適用於矽晶圓上,從而形成了樹脂層。將形成有上述樹脂層之矽晶圓在加熱板上以100℃乾燥4分鐘,從而在矽晶圓上形成了20μm的均勻厚度的樹脂組成物層。 使用寬頻帶曝光機(Ushio Inc.製:UX-1000SN-EH01)以400mJ/cm2 的曝光能量對矽晶圓上的樹脂組成物層進行曝光,並將經曝光之樹脂組成物層在氮氣環境下以5℃/分鐘的升溫速度進行升溫,在達到180℃之後,在該溫度下加熱了2小時。將上述加熱後的樹脂組成物層及矽晶圓浸漬於3質量%的氫氟酸溶液中,並將加熱後的樹脂組成物層從矽晶圓剝離。將上述剝離之加熱後的樹脂組成物層設為硬化膜。<Fabrication of the Cured Film> In each embodiment and comparative example, the curable resin composition or comparative composition listed in the table was pressurized and filtered using a polytetrafluoroethylene filter with a pore width of 0.8 μm. The filtered resin was then applied to a silicon wafer by spin coating, thereby forming a resin layer. The silicon wafer with the resin layer formed was dried on a heated plate at 100°C for 4 minutes, thereby forming a resin composition layer with a uniform thickness of 20 μm on the silicon wafer. A broadband exposure machine (manufactured by Ushio Inc.: UX-1000SN-EH01) was used to expose the resin composition layer on a silicon wafer at an exposure energy of 400 mJ/ cm² . The exposed resin composition layer was then heated in a nitrogen atmosphere at a heating rate of 5°C/min, reaching 180°C and remaining at that temperature for 2 hours. The heated resin composition layer and the silicon wafer were then immersed in a 3% (w/w) hydrofluoric acid solution, and the heated resin composition layer was peeled off from the silicon wafer. The peeled-off heated resin composition layer was designated as a hardening film.
<斷裂伸長率的評價> 在各實施例及比較例中,分別使用所獲得之上述硬化膜進行了斷裂伸長率的評價。 測定了所獲得之硬化膜的斷裂伸長率。關於硬化膜的斷裂伸長率,使用拉伸試驗機(Tensilon)以十字頭速度300mm/分鐘、試樣寬度10mm、試樣長度50mm的條件,針對薄膜的長度方向及寬度方向,在25℃且65%RH(相對濕度)的環境下,依據JIS K 6251:2017(日本工業標準)進行了測定。關於斷裂伸長率,藉由Eb(%)=(Lb-L0)/L0(Eb:斷裂伸長率、L0:試驗前的試驗片的長度、Lb:切割試驗片時的試驗片的長度)進行了計算。關於評價,將斷裂伸長率各測定10次,並使用了平均值(基於長度方向10次、寬度方向10次合計20次的測定之、合計20個的測定值的算術平均值)。 按照下述評價基準進行評價,評價結果記載於下述表的“斷裂伸長率”一欄中。可以說斷裂伸長率的值越大,硬化膜的斷裂伸長率越優異,亦可以說機械強度越優異。 -評價基準- A:斷裂伸長率為60%以上。 B:斷裂伸長率為50%以上且小於60%。 C:斷裂伸長率為40%以上且小於50%。 D:斷裂伸長率小於40%。<Evaluation of Elongation at Break> In each embodiment and comparative example, the elongation at break of the obtained hardened films was evaluated. The elongation at break of the obtained hardened films was measured. Regarding the elongation at break of the hardened films, a tensile testing machine (Tensilon) was used with a crosshead speed of 300 mm/min, a sample width of 10 mm, and a sample length of 50 mm. Measurements were taken in both the length and width directions of the film at 25°C and 65% RH (relative humidity) according to JIS K 6251:2017 (Japanese Industrial Standard). Regarding elongation at break, it was calculated using Eb(%) = (Lb-L0)/L0 (Eb: elongation at break, L0: length of the test piece before testing, Lb: length of the test piece when cut). For evaluation, the elongation at break was measured 10 times in each direction, and the average value was used (the arithmetic mean of 20 measurements, 10 in the length direction and 10 in the width direction). Evaluation was conducted according to the following criteria, and the results are recorded in the "Elongation at Break" column of the table below. Generally speaking, a higher elongation at break indicates better elongation at break of the hardened film, and also better mechanical strength. -Evaluation Criteria- A: Elongation at break is 60% or higher. B: Elongation at break is 50% or more but less than 60%. C: Elongation at break is 40% or more but less than 50%. D: Elongation at break is less than 40%.
<保存穩定性的評價> 在各實施例或比較例中,在使用細孔的寬度為0.8μm的聚四氟乙烯製過濾器對表中所記載之組成物10g進行加壓過濾之後,密封在容器(容器的材質:遮光玻璃、容量:100mL)中,並在25℃、遮光、相對濕度65%的環境下靜置了一周。關於上述靜置前後的每個組成物,使用RE-85L(TOKI SANGYO CO.,LTD製)在25℃下進行黏度測量,並計算出黏度的變化率的絕對值。黏度的變化率的絕對值作為(E1―E0)/E0×100的絕對值而計算出。E1表示靜置後的黏度,E0表示靜置前的黏度。變化率越少,感光性樹脂組成物的穩定性越高,並成為較佳結果。按照下述評價基準進行評價,評價結果記載於下述表的“保存穩定性”一欄中。 -評價基準- A:黏度的變化率的絕對值為0%以上且小於5% B:黏度的變化率的絕對值為5%以上且小於8% C:黏度的變化率的絕對值為8%以上且小於10% D:黏度的變化率的絕對值為10%以上<Evaluation of Storage Stability> In each embodiment or comparative example, 10g of the components listed in the table were pressurized and filtered using a polytetrafluoroethylene filter with a pore width of 0.8μm. The filtered products were then sealed in a container (material: light-proof glass, capacity: 100mL) and allowed to stand for one week at 25°C, in the dark, and at a relative humidity of 65%. For each component before and after the above-mentioned standing period, viscosity was measured at 25°C using a RE-85L (manufactured by TOKI SANGYO CO.,LTD), and the absolute value of the rate of viscosity change was calculated. The absolute value of the rate of viscosity change was calculated as the absolute value of (E1-E0)/E0×100. E1 represents the viscosity after standing, and E0 represents the viscosity before standing. The lower the rate of change, the higher the stability of the photosensitive resin composition, and the better the result. Evaluations were conducted according to the following criteria, and the results are recorded in the "Storage Stability" column of the table below. -Evaluation Criteria- A: Absolute value of viscosity change rate is 0% or more and less than 5% B: Absolute value of viscosity change rate is 5% or more and less than 8% C: Absolute value of viscosity change rate is 8% or more and less than 10% D: Absolute value of viscosity change rate is 10% or more
<過濾性的評價> 在各實施例或比較例中,使用孔徑為0.45μm之PTFE(聚四氟乙烯)過濾器(直徑47mm、Merck Millipore公司製的Cat.FHLP04700)以壓力0.15MPa對下述表中所記載之組成物進行了60分鐘的過濾。藉由上述60分鐘的過濾進行過濾之組成物的質量為15g以上時評價為A,小於15g且10g以上時評價為B,小於10g時評價為C。評價結果記載於下述表的“過濾性”一欄中。<Evaluation of Filtration Performance> In each embodiment or comparative example, the components listed in the table below were filtered for 60 minutes at a pressure of 0.15 MPa using a PTFE (polytetrafluoroethylene) filter (47 mm diameter, Merck Millipore Cat.FHLP04700). A grade of A was given for components with a mass of 15 g or more filtered by the above 60-minute filtration; a grade of B was given for components with a mass less than 15 g but more than 10 g; and a grade of C was given for components with a mass less than 10 g. The evaluation results are recorded in the "Filtration Performance" column of the table below.
[表3]
從以上結果可知,本發明的硬化性樹脂組成物在低溫硬化時的機械強度優異。The results above show that the curable resin composition of this invention has excellent mechanical strength when cured at low temperature.
<實施例101> 藉由旋塗法將在實施例1中所使用之硬化性樹脂組成物以層狀適用於表面上形成有銅薄層之樹脂基材的銅薄層的表面上,並在100℃下乾燥4分鐘而形成膜厚20μm的感光膜之後,使用步進機(Nikon Co.,Ltd.製造,NSR1505 i6)進行了曝光。關於曝光,經由遮罩(圖案為1:1線與空間、線寬為10μm的二元遮罩)在波長365nm下進行。曝光後,在100℃下加熱了4分鐘。上述加熱後,用環己酮顯影2分鐘,並用PGMEA沖洗30秒鐘,從而獲得了層的圖案。 接著,在氮氣環境下,以10℃/分鐘的升溫速度進行升溫,在達到180℃之後,在180℃下維持2小時,從而形成了再配線層用層間絕緣膜。該再配線層用層間絕緣膜的絕緣性優異。 又,使用該等再配線層用層間絕緣膜製造出半導體元件,其結果,確認到正常動作。<Example 101> The curable resin composition used in Example 1 was applied in a layered manner to the surface of a copper thin layer on a resin substrate with a copper thin layer formed thereon by spin coating. After drying at 100°C for 4 minutes to form a photosensitive film with a thickness of 20 μm, exposure was performed using a stepper (manufactured by Nikon Co., Ltd., NSR1505 i6). Exposure was performed using a mask (a binary mask with a 1:1 line-space pattern and a linewidth of 10 μm) at a wavelength of 365 nm. After exposure, it was heated at 100°C for 4 minutes. After heating, it was developed with cyclohexanone for 2 minutes and washed with PGMEA for 30 seconds to obtain the layer pattern. Next, under a nitrogen atmosphere, the temperature was increased at a rate of 10°C/min, reaching 180°C, and then maintained at 180°C for 2 hours, thereby forming an interlayer insulating film for the redistribution layer. This interlayer insulating film for the redistribution layer exhibits excellent insulation properties. Furthermore, semiconductor devices were fabricated using these interlayer insulating films for the redistribution layer, and normal operation was confirmed.
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| JP2001100409A (en) | 1999-09-30 | 2001-04-13 | Hitachi Chemical Dupont Microsystems Ltd | Alkali negative development type photosensitive resin composition, production method of pattern and electronic parts |
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| JP2001100409A (en) | 1999-09-30 | 2001-04-13 | Hitachi Chemical Dupont Microsystems Ltd | Alkali negative development type photosensitive resin composition, production method of pattern and electronic parts |
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