TWI882163B - Curable resin composition, cured product, laminate, method for manufacturing cured product, and semiconductor device - Google Patents
Curable resin composition, cured product, laminate, method for manufacturing cured product, and semiconductor device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/04—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polycarbonamides, polyesteramides or polyimides
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
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- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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Abstract
本發明提供一種硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件,該硬化性樹脂組成物包含選自包括聚醯亞胺前驅物及聚苯并㗁唑前驅物之群組中的至少1種樹脂以及具有選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構和聚合性基之化合物B。The present invention provides a curable resin composition, a cured product obtained by curing the curable resin composition, a laminate comprising the cured product, a method for producing the cured product, and a semiconductor device comprising the cured product or the laminate. The curable resin composition comprises at least one resin selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor, and a compound B having at least one structure selected from the group consisting of an oxalic acid monoester structure, an oxalic acid diester structure, an oxalic acid monoamide structure, an oxalic acid diamide structure, and an oxalate amide structure and a polymerizable group.
Description
本發明係有關一種硬化性樹脂組成物、硬化物、積層體、硬化物之製造方法及半導體元件。 The present invention relates to a curable resin composition, a cured product, a laminate, a method for manufacturing the cured product, and a semiconductor device.
聚醯亞胺或聚苯并唑由於耐熱性及絕緣性等優異,因此適用於各種用途。作為上述用途並無特別限定,但是若舉出實際安裝用半導體元件為例,則可以舉出作為絕緣膜或密封材料的材料或保護膜的利用。又,亦可以用作撓性基板的基底膜或覆蓋膜等。 Polyimide or polybenzo Azoles are suitable for various applications due to their excellent heat resistance and insulation properties. The above applications are not particularly limited, but if semiconductor devices for actual mounting are taken as an example, they can be used as materials for insulating films or sealing materials or protective films. In addition, they can also be used as base films or cover films of flexible substrates.
例如,在上述用途中,聚醯亞胺或聚苯并唑以包含選自包括聚醯亞胺前驅物及聚苯并唑前驅物之群組中的至少1種樹脂之硬化性樹脂組成物的形態使用。 For example, in the above-mentioned applications, polyimide or polybenzo The azole may include a compound selected from the group consisting of a polyimide precursor and a polybenzoic acid. At least one resin in the group of azole promotors is used in the form of a curable resin composition.
將該種硬化性樹脂組成物例如藉由塗佈等適用於基材上而形成樹脂膜,之後依據需要進行曝光、顯影、加熱等,從而能夠將硬化物形成於基材上。 This curable resin composition is applied to a substrate, for example, by coating to form a resin film, and then exposed, developed, heated, etc. as needed to form a cured product on the substrate.
上述聚醯亞胺前驅物、上述聚苯并唑前驅物例如藉由加熱而環化,在硬化物中分別成為聚醯亞胺、聚苯并唑。 The polyimide precursor, the polybenzoic acid The azole precursor is cyclized by heating, for example, and becomes polyimide, polybenzoic acid, Azole.
硬化性樹脂組成物能夠藉由公知的塗佈方法等而適用,因此可以說製造上的適應性優異,例如所適用之硬化性樹脂組成物在適用時的形狀、大 小、適用位置等設計的自由度高等。除了聚醯亞胺、聚苯并唑等所具有之高性能以外,從該種製造上的適應性優異之觀點考慮,越來越期待上述硬化性樹脂組成物在產業上的應用開發。 The curable resin composition can be applied by a known coating method, so it can be said that the manufacturing adaptability is excellent. For example, the curable resin composition has a high degree of freedom in designing the shape, size, and application position of the curable resin composition when applied. In addition to the high performance of azoles, etc., from the perspective of excellent adaptability in manufacturing, the above-mentioned curable resin composition is increasingly expected to be developed for industrial application.
例如,在專利文獻1中,記載有一種感光性樹脂組成物,其係包含聚醯亞胺前驅物及聚醯亞胺中的至少1種樹脂和(甲基)丙烯酸胺甲酸乙酯的至少1種,上述(甲基)丙烯酸胺甲酸乙酯在一分子中具有特定的部分結構、4~15個(甲基)丙烯酸酯基及胺甲酸乙酯結構。 For example, Patent Document 1 describes a photosensitive resin composition comprising a polyimide precursor, at least one resin in the polyimide, and at least one (meth)acrylic urethane ester, wherein the (meth)acrylic urethane ester has a specific partial structure, 4 to 15 (meth)acrylate groups, and a urethane structure in one molecule.
[專利文獻1] 國際公開第2017/131037號 [Patent Document 1] International Publication No. 2017/131037
在包含選自包括聚醯亞胺前驅物及聚苯并唑前驅物之群組中的至少1種樹脂之硬化性樹脂組成物中,要求提高所獲得之硬化物的耐藥品性。 In the mixture comprising a pre-driver selected from the group consisting of polyimide and polybenzo In a curable resin composition comprising at least one resin in a group of azole promotors, it is required to improve the chemical resistance of the obtained cured product.
本發明的目的為,提供一種可以獲得耐藥品性優異之硬化物之硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件。 The purpose of the present invention is to provide a hardening resin composition that can obtain a hardened product with excellent chemical resistance, a hardened product obtained by hardening the hardening resin composition, a laminate containing the hardened product, a method for manufacturing the hardened product, and a semiconductor element containing the hardened product or the laminate.
將本發明的代表性實施態樣的例子示於以下。 Representative examples of the present invention are shown below.
<1>一種硬化性樹脂組成物,其係包含選自包括聚醯亞胺前驅物及聚苯并唑前驅物之群組中的至少1種樹脂以及具有選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構和聚合性基之化合物B。 <1> A hardening resin composition comprising a polyimide precursor and a polybenzoic acid At least one resin from the group of oxalic acid proto-initiators and a compound B having at least one structure selected from the group consisting of an oxalic acid monoester structure, an oxalic acid diester structure, an oxalic acid monoamide structure, an oxalic acid diamide structure and an oxalate amide structure and a polymerizable group.
<2>如<1>所述之硬化性樹脂組成物,其中,上述化合物B為下述式(1)所表示之化合物。 <2> The curable resin composition as described in <1>, wherein the compound B is a compound represented by the following formula (1).
X1及X2分別獨立地為-O-或-NZ-,Z為氫原子或碳數1~20的1價的有機基,R2為氫原子或碳數1~20的1價的有機基,R1表示包含聚合性基之1價的有機基。 X1 and X2 are independently -O- or -NZ-, Z is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, and R1 represents a monovalent organic group including a polymerizable group.
<3>如<1>或<2>所述之硬化性樹脂組成物,其中,上述聚合性基為自由基聚合性基。 <3> The curable resin composition as described in <1> or <2>, wherein the polymerizable group is a free radical polymerizable group.
<4>如<1>至<3>之任一項所述之硬化性樹脂組成物,其係進一步包含光聚合起始劑及熱聚合起始劑中的至少一者。 <4> The curable resin composition as described in any one of <1> to <3>, further comprising at least one of a photopolymerization initiator and a thermal polymerization initiator.
<5>如<1>至<3>之任一項所述之硬化性樹脂組成物,其係進一步包含光聚合起始劑。 <5> The curable resin composition as described in any one of <1> to <3>, further comprising a photopolymerization initiator.
<6>如<1>至<5>之任一項所述之硬化性樹脂組成物,其中,上述樹脂包含式(2)所表示之重複單元。 <6> A curable resin composition as described in any one of <1> to <5>, wherein the resin comprises a repeating unit represented by formula (2).
式(2)中,A1及A2分別獨立地表示氧原子或-NH-,R111表示2價的 有機基,R115表示4價的有機基,R113及R114分別獨立地表示氫原子或1價的有機基。 In formula (2), A1 and A2 each independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group.
<7>如<1>至<6>之任一項所述之硬化性樹脂組成物,其係用於形成再配線層用層間絕緣膜。 <7> A curable resin composition as described in any one of <1> to <6>, which is used to form an interlayer insulating film for a redistribution layer.
<8>一種硬化物,其係將<1>至<7>之任一項所述之硬化性樹脂組成物硬化而成。 <8> A hardened material obtained by hardening the hardening resin composition described in any one of <1> to <7>.
<9>一種積層體,其係包括2層以上的由<8>所述之硬化物形成之層,並且在上述由硬化物形成之層之間的任一個之間包括金屬層。 <9> A laminate comprising two or more layers formed of the hardened material described in <8>, and a metal layer between any of the layers formed of the hardened material.
<10>一種硬化物之製造方法,其係包括將<1>至<7>之任一項所述之硬化性樹脂組成物適用於基材上而形成膜之膜形成步驟。 <10> A method for producing a cured product, comprising a film forming step of applying the curable resin composition described in any one of <1> to <7> to a substrate to form a film.
<11>如<10>所述之硬化物之製造方法,其係包括選擇性地曝光上述膜之曝光步驟及使用顯影液對上述膜進行顯影而形成圖案之顯影步驟。 <11> The method for producing a cured product as described in <10> comprises an exposure step of selectively exposing the film and a development step of developing the film using a developer to form a pattern.
<12>如<10>或<11>所述之硬化物之製造方法,其係包括在50~450℃下對上述膜進行加熱之加熱步驟。 <12> The method for producing a cured product as described in <10> or <11>, comprising a heating step of heating the film at 50-450°C.
<13>一種半導體元件,其係包含<8>所述之硬化物或<9>所述之積層體。 <13> A semiconductor device comprising the hardened material described in <8> or the laminated body described in <9>.
依據本發明,提供一種可以獲得耐藥品性優異之硬化物之硬化性樹脂組成物、將上述硬化性樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件。 According to the present invention, there are provided a curable resin composition capable of obtaining a cured product having excellent chemical resistance, a cured product obtained by curing the curable resin composition, a laminate containing the cured product, a method for manufacturing the cured product, and a semiconductor element containing the cured product or the laminate.
以下,對本發明的主要實施形態進行說明。然而,本發明並不限於所明示之實施形態。 The main implementation forms of the present invention are described below. However, the present invention is not limited to the implementation forms explicitly described.
在本說明書中,用“~”記號表示之數值範圍表示將記載於“~”的前後之數值分別作為下限值及上限值包括之範圍。 In this manual, the numerical range indicated by the "~" sign indicates that the numerical values before and after the "~" are included in the range as the lower limit and upper limit, respectively.
在本說明書中,“步驟”這一用語不僅表示獨立之步驟,只要能夠實現該步驟所預期之作用,則亦表示包括無法與其他步驟明確區分之步驟。 In this manual, the term "step" not only refers to independent steps, but also includes steps that cannot be clearly distinguished from other steps as long as the intended effect of the step can be achieved.
關於本說明書中之基團(原子團)的標記,未標註經取代及未經取代的標記同時包括不具有取代基的基團(原子團)和具有取代基之基團(原子團)。例如,“烷基”不僅包括不具有取代基的烷基(未經取代的烷基),而且還包括具有取代基之烷基(取代烷基)。 Regarding the marking of groups (atomic groups) in this specification, the marking of unsubstituted and unsubstituted includes both groups (atomic groups) without substituents and groups (atomic groups) with substituents. For example, "alkyl" includes not only alkyl groups without substituents (unsubstituted alkyl groups), but also alkyl groups with substituents (substituted alkyl groups).
在本說明書中,除非另有說明,則“曝光”不僅包括利用光之曝光,而且還包括利用電子束、離子束等粒子束之曝光。又,作為用於曝光之光,可以舉出水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等光化射線或放射線。 In this specification, unless otherwise specified, "exposure" includes not only exposure using light, but also exposure using particle beams such as electron beams and ion beams. In addition, as light used for exposure, the bright line spectrum of mercury lamps, far ultraviolet rays represented by excimer lasers, extreme ultraviolet rays (EUV rays), X-rays, electron beams and other actinic rays or radiation can be cited.
在本說明書中,“(甲基)丙烯酸酯”表示“丙烯酸酯”及“甲基丙烯酸酯”這兩者或其中任一者,“(甲基)丙烯酸”表示“丙烯酸”及“甲基丙烯酸”這兩者或其中任一者,“(甲基)丙烯醯基”表示“丙烯醯基”及“甲基丙烯醯基”這兩者或其中任一者。 In this specification, "(meth)acrylate" means both or either "acrylate" and "methacrylate", "(meth)acrylic acid" means both or either "acrylic acid" and "methacrylic acid", and "(meth)acryl" means both or either "acryl" and "methacryl".
在本說明書中,結構式中的Me表示甲基,Et表示乙基,Bu表示丁基,Ph表示苯基。 In this specification, Me in the structural formula represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, and Ph represents a phenyl group.
在本說明書中,總固體成分是指組成物的所有成分中除了溶劑以外之 成分的總質量。又,在本說明書中,固體成分濃度為除了溶劑以外之其他成分相對於組成物的總質量之質量百分率。 In this specification, the total solid content refers to the total mass of all components of the composition except the solvent. In addition, in this specification, the solid content concentration is the mass percentage of the components other than the solvent relative to the total mass of the composition.
在本說明書中,除非另有說明,則重量平均分子量(Mw)及數量平均分子量(Mn)為使用凝膠滲透層析(GPC)法進行測定之值,並且被定義為聚苯乙烯換算值。在本說明書中,關於重量平均分子量(Mw)及數量平均分子量(Mn),例如能夠藉由使用HLC-8220GPC(TOSOH CORPORAT ION製),並將保護管柱HZ-L、TSKgel Super HZM-M、TSKgel Super HZ 4000、TSKgel Super HZ3000及TSKgel Super HZ2000(以上為TOSOH CORPORATION製)串聯連接而用作管住來求出。除非另有說明,則該等分子量為使用THF(四氫呋喃)作為洗提液進行測定者。其中,在溶解性低的情況等THF不適合作為洗提液的情況下,亦能夠使用NMP(N-甲基-2-吡咯啶酮)。又,除非另有說明,則GPC測定中之檢測為使用UV線(紫外線)的波長254nm檢測器者。 In this specification, unless otherwise specified, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are values measured using the gel permeation chromatography (GPC) method and are defined as polystyrene-equivalent values. In this specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) can be obtained by, for example, using HLC-8220GPC (manufactured by TOSOH CORPORATION) and connecting guard columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ 4000, TSKgel Super HZ3000 and TSKgel Super HZ2000 (all manufactured by TOSOH CORPORATION) in series. Unless otherwise specified, the molecular weights are measured using THF (tetrahydrofuran) as an eluent. Among them, when THF is not suitable as an eluent due to low solubility, NMP (N-methyl-2-pyrrolidone) can also be used. In addition, unless otherwise specified, the detection in the GPC measurement is that using a UV (ultraviolet) wavelength 254nm detector.
在本說明書中,關於構成積層體之各層的位置關係,記載為“上”或“下”時,只要在所關注之複數層中成為基準之層的上側或下側存在其他層即可。亦即,亦可以在成為基準之層與上述其他層之間進一步夾有第3層或第3要素,並且成為基準之層與上述其他層無需接觸。又,除非另有說明,則將對於基材逐漸堆疊層之方向稱為“上”,或者,在具有樹脂組成物層之情況下,將從基材朝向樹脂組成物層之方向稱為“上”,將其相反方向稱為“下”。再者,該種上下方向的設定係為了便於說明本說明書,在實際態樣中,本說明書中之“上”方向亦可以與鉛直朝上不同。 In this specification, when the positional relationship of each layer constituting a laminate is described as "upper" or "lower", it is sufficient as long as other layers exist on the upper side or lower side of the layer serving as a reference among the plurality of layers concerned. In other words, a third layer or a third element may be further sandwiched between the layer serving as a reference and the other layers mentioned above, and the layer serving as a reference and the other layers mentioned above do not need to be in contact. Furthermore, unless otherwise specified, the direction in which the layers are gradually stacked with respect to the substrate is referred to as "upper", or, in the case of a resin composition layer, the direction from the substrate toward the resin composition layer is referred to as "upper", and the opposite direction is referred to as "lower". Furthermore, the setting of the up and down directions is for the convenience of explaining this manual. In actual situations, the "up" direction in this manual may also be different from the lead pointing straight up.
在本說明書中,除非另有說明,則作為組成物中所包含之各成分,組 成物亦可以包含與該成分對應之2種以上的化合物。又,除非另有說明,則組成物中之各成分的含量表示與該成分對應之所有化合物的合計含量。 In this specification, unless otherwise specified, each component contained in the composition may include two or more compounds corresponding to the component. In addition, unless otherwise specified, the content of each component in the composition represents the total content of all compounds corresponding to the component.
在本說明書中,除非另有說明,則溫度為23℃,氣壓為101,325Pa(1氣壓),相對濕度為50%RH。 In this manual, unless otherwise specified, the temperature is 23°C, the air pressure is 101,325Pa (1 atmosphere), and the relative humidity is 50%RH.
在本說明書中,較佳態樣的組合為更佳態樣。 In this manual, a combination of the best practices is referred to as a better practice.
(硬化性樹脂組成物) (hardening resin composition)
本發明的硬化性樹脂組成物(以下,簡稱為“樹脂組成物”。)包含選自包括聚醯亞胺前驅物及聚苯并唑前驅物之群組中的至少1種樹脂(以下,亦稱為“特定樹脂”。)以及具有選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構和聚合性基之化合物B(以下,簡稱為“化合物B”)。 The curable resin composition of the present invention (hereinafter referred to as "resin composition") comprises a polyimide precursor and a polybenzoic acid. At least one resin from the group of oxalic acid proto-initiators (hereinafter, also referred to as "specific resin") and a compound B having at least one structure selected from the group consisting of an oxalic acid monoester structure, an oxalic acid diester structure, an oxalic acid monoamide structure, an oxalic acid diamide structure and an oxalate amide structure and a polymerizable group (hereinafter, referred to as "compound B").
本發明的硬化性樹脂組成物可以為負型硬化性樹脂組成物,亦可以為正型硬化性樹脂組成物,但是負型硬化性樹脂組成物為較佳。 The curable resin composition of the present invention can be a negative curable resin composition or a positive curable resin composition, but the negative curable resin composition is preferred.
負型硬化性樹脂組成物是指在對由硬化性樹脂組成物形成之層進行了曝光之情況下,未曝光部分(非曝光部)被顯影液去除之組成物。 A negative curable resin composition is a composition in which the unexposed portion (non-exposed portion) is removed by a developer when a layer formed of the curable resin composition is exposed.
正型硬化性樹脂組成物是指在對由硬化性樹脂組成物形成之層進行了曝光之情況下,曝光部分(曝光部)被顯影液去除之組成物。 A positive-type curable resin composition is a composition in which, when a layer formed of the curable resin composition is exposed, the exposed portion (exposed part) is removed by a developer.
本發明的硬化性樹脂組成物進一步包含光聚合起始劑及熱聚合起始劑中的至少一者為較佳,進一步包含光聚合起始劑為更佳。 The curable resin composition of the present invention preferably further comprises at least one of a photopolymerization initiator and a thermal polymerization initiator, and more preferably further comprises a photopolymerization initiator.
藉由包含光聚合起始劑,能夠用作負型硬化性樹脂組成物。 By including a photopolymerization initiator, it can be used as a negative curing resin composition.
又,藉由包含熱聚合起始劑,能夠用作負型硬化性樹脂組成物或正型硬化性樹脂組成物。 Furthermore, by including a thermal polymerization initiator, it can be used as a negative curing resin composition or a positive curing resin composition.
由本發明的硬化性樹脂組成物獲得之硬化物的耐藥品性優異。 The hardened material obtained from the hardening resin composition of the present invention has excellent chemical resistance.
可以獲得上述效果之機制雖尚不明確,但是推測為如下。 Although the mechanism by which the above effects can be achieved is still unclear, it is speculated as follows.
本發明的硬化性樹脂組成物包含化合物B。 The hardening resin composition of the present invention contains compound B.
認為化合物B中所包含之選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構的極性高而在所獲得之硬化物中凝聚。因此,認為在所獲得之硬化物中抑制藥液的滲透而硬化物的耐藥品性優異。 It is believed that at least one structure selected from the group consisting of oxalic acid monoester structure, oxalic acid diester structure, oxalic acid monoamide structure, oxalic acid diamide structure and oxalate amide structure contained in compound B has high polarity and aggregates in the obtained hardened material. Therefore, it is believed that the penetration of the chemical solution in the obtained hardened material is suppressed and the hardened material has excellent chemical resistance.
認為由於硬化物的耐藥品性優異,因此例如在藉由將本發明的硬化性樹脂組成物硬化而成之硬化物上還適用包含溶劑之其他硬化性樹脂組成物並使其硬化而製作積層體之情況下等,即使硬化物接觸到顯影液或其他硬化性樹脂組成物,亦抑制硬化物的溶解。 It is believed that since the cured product has excellent chemical resistance, when, for example, a laminate is prepared by applying another curable resin composition containing a solvent to the cured product obtained by curing the curable resin composition of the present invention and curing the cured product, even if the cured product comes into contact with a developer or other curable resin composition, dissolution of the cured product is suppressed.
認為依據本發明,可以獲得硬化物,該硬化物例如抑制二甲基亞碸(DMSO)、N-甲基吡咯啶酮(NMP)等極性溶劑、氫氧化四甲銨(TMAH)水溶液等鹼性水溶液或上述極性溶劑與上述鹼性水溶液的混合液中的溶解性,並且耐藥品性優異。 It is believed that according to the present invention, a hardened material can be obtained, which has suppressed solubility in polar solvents such as dimethyl sulfoxide (DMSO) and N-methylpyrrolidone (NMP), alkaline aqueous solutions such as tetramethylammonium hydroxide (TMAH) aqueous solutions, or mixed solutions of the above polar solvents and the above alkaline aqueous solutions, and has excellent drug resistance.
又,化合物B具有聚合性基,因此在硬化物中化合物B中之聚合性基彼此或化合物B中之聚合性基與其他成分(例如,聚醯亞胺前驅物、聚苯并唑前驅物、其他聚合性化合物)中所包含之聚合性基聚合而形成聚合物。 Furthermore, compound B has a polymerizable group, so in the cured product, the polymerizable groups in compound B are mutually or the polymerizable groups in compound B are polymerizable with other components (e.g., polyimide precursor, polybenzoic acid precursor, etc.). The polymerizable groups contained in the azole precursor and other polymerizable compounds are polymerized to form a polymer.
推測為包含選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構之聚合物的柔 軟性高,因此所獲得之硬化物的膜強度(斷裂伸長率)亦優異。 It is speculated that the polymer containing at least one structure selected from the group consisting of oxalic acid monoester structure, oxalic acid diester structure, oxalic acid monoamide structure, oxalic acid diamide structure and oxalate amide structure has high flexibility, so the film strength (elongation at break) of the obtained cured product is also excellent.
另外,估計在硬化時(例如,基於後述加熱步驟之硬化時),藉由化合物B的效果來提高聚合物的運動性以促進閉環反應,並推測這亦係膜強度(斷裂伸長率)優異之原因之一。 In addition, it is estimated that during curing (for example, during curing based on the heating step described later), the mobility of the polymer is improved by the effect of compound B to promote the ring closing reaction, and it is speculated that this is also one of the reasons for the excellent film strength (elongation at break).
進而,認為化合物B藉由包含選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構而在聚合前在顯影液中之溶解性優異。因此,推測為在將本發明的硬化性樹脂組成物用於包含曝光、顯影之圖案化中之情況下,解析性亦優異。 Furthermore, it is believed that compound B has excellent solubility in the developer before polymerization by including at least one structure selected from the group including oxalic acid monoester structure, oxalic acid diester structure, oxalic acid monoamide structure, oxalic acid diamide structure and oxalate amide structure. Therefore, it is speculated that when the curable resin composition of the present invention is used in patterning including exposure and development, the resolution is also excellent.
其中,在專利文獻1及專利文獻2中,對包含特定樹脂及化合物B之硬化性樹脂組成物沒有記載亦沒有建議。 Among them, in Patent Documents 1 and 2, there is no description or suggestion of a curable resin composition containing a specific resin and compound B.
以下,對本發明的硬化性樹脂組成物中所包含之成分進行詳細說明。 The following is a detailed description of the components contained in the curable resin composition of the present invention.
<特定樹脂> <Specific resin>
本發明的硬化性樹脂組成物包含選自包括聚醯亞胺前驅物及聚苯并唑前驅物之群組中的至少1種樹脂(特定樹脂)。 The curable resin composition of the present invention comprises a polyimide precursor and a polybenzoic acid. At least one resin (specific resin) in the group of azole promotors.
本發明的硬化性樹脂組成物包含聚醯亞胺前驅物作為特定樹脂為較佳。 The curable resin composition of the present invention preferably contains a polyimide precursor as a specific resin.
又,特定樹脂包含後述式(2)所表示之重複單元為較佳。 Furthermore, it is preferred that the specific resin contains a repeating unit represented by the formula (2) described below.
又,特定樹脂具有聚合性基為較佳。 Furthermore, it is preferred that the specific resin has a polymerizable group.
作為特定樹脂中之聚合性基,可以舉出自由基聚合性基、環氧基、氧環丁烷基、羥甲基、烷氧基甲基等公知的聚合性基。 As the polymerizable group in the specific resin, there can be cited known polymerizable groups such as free radical polymerizable groups, epoxy groups, cyclohexane groups, hydroxymethyl groups, and alkoxymethyl groups.
作為上述自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 As the above-mentioned free radical polymerizable group, a group having an ethylenic unsaturated bond is preferred.
作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、乙烯基苯基等與芳香環直接鍵結且具有可以經取代的乙烯基之基團、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基等,(甲基)丙烯醯氧基為較佳。 As the group having an ethylenic unsaturated bond, there can be cited vinyl, allyl, vinylphenyl, etc., groups directly bonded to an aromatic ring and having a vinyl group that can be substituted, (meth)acrylamide, (meth)acryloxy, etc., with (meth)acryloxy being preferred.
在該等之中,特定樹脂包含自由基聚合性基為較佳。 Among these, the specific resin containing a free radical polymerizable group is preferred.
在特定樹脂具有自由基聚合性基之情況下,硬化性樹脂組成物包含後述光自由基聚合起始劑作為光敏劑為較佳,包含後述光自由基聚合起始劑作為光敏劑且包含後述自由基交聯劑為更佳,包含後述光自由基聚合起始劑作為光敏劑、包含後述自由基交聯劑且包含後述敏化劑為進一步較佳。由該種硬化性樹脂組成物例如形成負型感光層。 When the specific resin has a radical polymerizable group, the curable resin composition preferably includes the photo radical polymerization initiator described below as a photosensitizer, more preferably includes the photo radical polymerization initiator described below as a photosensitizer and includes the radical crosslinking agent described below, and further preferably includes the photo radical polymerization initiator described below as a photosensitizer, includes the radical crosslinking agent described below, and includes the sensitizer described below. For example, a negative photosensitive layer is formed by such a curable resin composition.
又,特定樹脂可以具有酸分解性基等極性轉換基。 Furthermore, the specific resin may have a polar conversion group such as an acid-degradable group.
在特定樹脂具有酸分解性基之情況下,硬化性樹脂組成物包含後述光酸產生劑作為光敏劑為較佳。由該種硬化性樹脂組成物例如形成作為化學增幅型之正型感光層或負型感光層。 When the specific resin has an acid-degradable group, it is preferred that the curable resin composition contains the photoacid generator described below as a photosensitizer. The curable resin composition can be used to form, for example, a positive photosensitive layer or a negative photosensitive layer of a chemically amplified type.
〔聚醯亞胺前驅物〕 [Polyimide precursor]
本發明中所使用之聚醯亞胺前驅物的其種類等並無特別規定,但是包含下述式(2)所表示之重複單元為較佳。 The type of the polyimide precursor used in the present invention is not particularly specified, but it is preferred to contain a repeating unit represented by the following formula (2).
式(2)中,A1及A2分別獨立地表示氧原子或-NH-,R111表示2價的有機基,R115表示4價的有機基,R113及R114分別獨立地表示氫原子或1價 的有機基。 In formula (2), A1 and A2 each independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group.
式(2)中之A1及A2分別獨立地表示氧原子或-NH-,氧原子為較佳。 In formula (2), A1 and A2 each independently represent an oxygen atom or -NH-, and an oxygen atom is preferred.
式(2)中之R111表示2價的有機基。作為2價的有機基,可以例示包含直鏈或支鏈的脂肪族基、環狀脂肪族基及芳香族基之基團,包括碳數2~20的直鏈或支鏈的脂肪族基、碳數3~20的環狀脂肪族基、碳數3~20的芳香族基或該等組合之基團為較佳,包含碳數6~20的芳香族基之基團為更佳。上述直鏈或支鏈的脂肪族基可以經鏈中的烴基包含雜原子之基團取代,並且上述環狀的脂肪族基及芳香族基可以經環員的烴基包含雜原子之基團取代。作為本發明的較佳的實施形態,可以例示-Ar-及-Ar-L-Ar-所表示之基團,特佳為-Ar-L-Ar-所表示之基團。其中,Ar分別獨立地為芳香族基,L為包括單鍵、可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-或-NHCO-或上述中的2個以上的組合之基團。該等較佳範圍如上所述。 R 111 in formula (2) represents a divalent organic group. Examples of the divalent organic group include groups containing linear or branched aliphatic groups, cyclic aliphatic groups and aromatic groups, preferably linear or branched aliphatic groups having 2 to 20 carbon atoms, cyclic aliphatic groups having 3 to 20 carbon atoms, aromatic groups having 3 to 20 carbon atoms or a combination thereof, and more preferably a group containing an aromatic group having 6 to 20 carbon atoms. The linear or branched aliphatic groups may be substituted by a group containing a heteroatom in the alkyl group in the chain, and the cyclic aliphatic groups and aromatic groups may be substituted by a group containing a heteroatom in the alkyl group of a ring member. As a preferred embodiment of the present invention, groups represented by -Ar- and -Ar-L-Ar- can be exemplified, and a group represented by -Ar-L-Ar- is particularly preferred. Here, Ar is independently an aromatic group, and L is a group including a single bond, an aliphatic alkyl group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S-, -SO 2 - or -NHCO-, or a combination of two or more of the above. The preferred ranges are as described above.
R111衍生自二胺為較佳。作為聚醯亞胺前驅物的製造中所使用之二胺,可以舉出直鏈或支鏈的脂肪族、環狀脂肪族或芳香族二胺等。二胺可以僅使用1種,亦可以使用2種以上。 R 111 is preferably derived from a diamine. Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamines. Only one diamine may be used, or two or more diamines may be used.
具體而言,包含包括碳數2~20的直鏈或支鏈的脂肪族基、碳數3~20的環狀脂肪族基、碳數3~20的芳香族基或該等組合之基團之二胺為較佳,包含碳數6~20的芳香族基之二胺為更佳。上述直鏈或支鏈的脂肪族基可以經鏈中的烴基包含雜原子之基團取代,並且上述環狀的脂肪族基及芳香族基可以經環員的烴基包含雜原子之基團取代。作為包含芳香族基之基團 的例子,可以舉出下述。 Specifically, diamines containing a straight or branched aliphatic group with 2 to 20 carbon atoms, a cyclic aliphatic group with 3 to 20 carbon atoms, an aromatic group with 3 to 20 carbon atoms, or a combination of these groups are preferred, and diamines containing an aromatic group with 6 to 20 carbon atoms are more preferred. The straight or branched aliphatic group may be substituted by a group containing heteroatoms via a alkyl group in the chain, and the cyclic aliphatic group and aromatic group may be substituted by a group containing heteroatoms via a alkyl group of a ring member. As examples of groups containing aromatic groups, the following can be cited.
式中,A表示單鍵或2價的連接基,選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-C(=O)-、-S-、-SO2-、-NHCO-或該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-C(=O)-、-S-或-SO2-中之基團為更佳,-CH2-、-O-、-S-、-SO2-、-C(CF3)2-或-C(CH3)2-為進一步較佳。 In the formula, A represents a single bond or a divalent linking group, preferably a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -C(=O)-, -S-, -SO 2 -, -NHCO-, or a combination thereof, more preferably a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted by a fluorine atom, -O-, -C(=O)-, -S-, or -SO 2 -, further preferably -CH 2 -, -O-, -S-, -SO 2 -, -C(CF 3 ) 2 -, or -C(CH 3 ) 2 -.
式中,*表示與其他結構的鍵結部位。 In the formula, * indicates the bonding site with other structures.
作為二胺,具體而言,可以舉出選自1,2-二胺基乙烷、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷及1,6-二胺基己烷;1,2-二胺基環戊烷或1,3-二胺基環戊烷、1,2-二胺基環己烷、1,3-二胺基環己烷或1,4-二胺基環己烷、1,2-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷或1,4-雙(胺基甲基)環己烷、雙-(4-胺基環己基)甲烷、雙-(3-胺基環己基)甲烷、4,4’-二胺基-3,3’-二甲基環己基甲烷及異佛爾酮二胺;間苯二胺或對苯二胺、二胺基甲苯、4,4’-二胺基聯苯或3,3’-二胺基聯苯、4,4’-二胺 基二苯醚、3,3’-二胺基二苯醚、4,4’-二胺基二苯基甲烷及3,3’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸及3,3-二胺基二苯基碸、4,4’-二胺基二苯醚及3,3’-二胺基二苯醚、4,4’-二胺基二苯甲酮或3,3’-二胺基二苯甲酮、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(3-胺基-4-羥基苯基)碸、雙(4-胺基-3-羥基苯基)碸、4,4’-二胺基對聯三苯、4,4’-雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(2-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、9,10-雙(4-胺基苯基)蒽、3,3’-二甲基-4,4’-二胺基二苯基碸、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯基)苯、3,3’-二乙基-4,4’-二胺基二苯基甲烷、3,3’-二甲基-4,4’-二胺基二苯基甲烷、4,4’-二胺基八氟聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、9,9-雙(4-胺基苯基)-10-氫蒽、3,3’,4,4’-四胺基聯苯、3,3’,4,4’-四胺基二苯醚、1,4-二胺基蒽醌、1,5-二胺基蒽醌、3,3-二羥基-4,4’-二胺基聯苯、9,9’-雙(4-胺基苯基)茀、4,4’-二甲基-3,3’-二胺基二苯基碸、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、2,4-二胺基枯烯及2,5-二胺基枯烯、2,5-二甲基-對苯二胺、乙醯胍胺、2,3,5,6-四甲基-對苯二胺、2,4,6-三甲基-間苯二胺、雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷、2,7-二胺基茀、2,5-二胺基吡啶、1,2-雙(4-胺基苯基)乙烷、二胺基苯甲醯苯胺、二胺苯甲酸的酯、1,5-二胺基萘、 二胺基三氟甲苯、1,3-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯基)八氟丁烷、1,5-雙(4-胺基苯基)十氟戊烷、1,7-雙(4-胺基苯基)十四氟庚烷、2,2-雙[4-(3-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(2-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-二甲基苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-雙(三氟甲基)苯基]六氟丙烷、對雙(4-胺基-2-三氟甲基苯氧基)苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-3-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)二苯基碸、4,4’-雙(3-胺基-5-三氟甲基苯氧基)二苯基碸、2,2-雙[4-(4-胺基-3-三氟甲基苯氧基)苯基]六氟丙烷、3,3’,5,5’-四甲基-4,4’-二胺基聯苯、4,4’-二胺基-2,2’-雙(三氟甲基)聯苯、2,2’,5,5’,6,6’-六氟聯甲苯胺及4,4’-二胺基四聯苯中的至少1種二胺。 Specifically, the diamine includes 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane and 1,6-diaminohexane; 1,2-diaminocyclopentane or 1,3-diaminocyclopentane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane or 1,4-diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, 4,4'-diamino-3,3'- Dimethylcyclohexylmethane and isophoronediamine; meta-phenylenediamine or para-phenylenediamine, diaminotoluene, 4,4'-diaminobiphenyl or 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane and 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenyl sulfonate and 3,3-diaminodiphenyl sulfonate, 4,4'-diaminodiphenyl ether and 3,3'-diaminodiphenyl ether, 4,4'-diaminobenzophenone or 3,3'-diaminobenzophenone, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diamino 4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfonate, bis(4-amino-3-hydroxyphenyl)sulfonate, 4,4'-diaminoterphenyl, 4,4'-bis( 4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(2-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenylsulfone, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenyl Methane, 4,4'-diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)fluorene, 4,4'-dimethyl-3,3'-diaminodiphenylsulfone, 3,3',5,5'-tetramethyl- 4,4'-diaminodiphenylmethane, 2,4-diaminocumene and 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine, bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, 2,7-diaminofluorene, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzanilide, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminotrifluorotoluene, 1,3-bis(4-aminophenyl)hexafluoropropane, 1,4- Bis(4-aminophenyl)octafluorobutane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetradecafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-bis(4-amino-2-trifluoromethyl At least one diamine selected from the group consisting of 4,4'-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4'-bis(4-amino-2-trifluoromethylphenoxy)diphenylsulfonium, 4,4'-bis(3-amino-5-trifluoromethylphenoxy)diphenylsulfonium, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3',5,5'-tetramethyl-4,4'-diaminobiphenyl, 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, 2,2',5,5',6,6'-hexafluorotoluidine and 4,4'-diaminoquaternaryl.
又,國際公開第2017/038598號的0030~0031段中所記載的二胺(DA-1)~(DA-18)亦較佳。 Furthermore, diamines (DA-1) to (DA-18) described in paragraphs 0030 to 0031 of International Publication No. 2017/038598 are also preferred.
又,亦可以較佳地使用在主鏈上具有國際公開第2017/038598號的0032~0034段中所記載的2個以上的伸烷基二醇單元之二胺。 Furthermore, diamines having two or more alkylene glycol units described in paragraphs 0032 to 0034 of International Publication No. 2017/038598 on the main chain can also be preferably used.
從所獲得之有機膜的柔軟性的觀點考慮,R111由-Ar-L-Ar-表示為較佳。其中,Ar分別獨立地為芳香族基,L為包括可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-或-NHCO-或上述中的2個以上的組合之基團。Ar為伸苯基為較佳,L為可以經氟原子取代的碳數1或2的脂肪族烴基、-O-、-CO-、-S-或-SO2-為較佳。此處的脂肪族烴基為伸烷基為較佳。 From the viewpoint of the flexibility of the obtained organic film, R 111 is preferably represented by -Ar-L-Ar-. Ar is independently an aromatic group, and L is a group including an aliphatic alkyl group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S-, -SO 2 - or -NHCO-, or a combination of two or more of the foregoing. Ar is preferably a phenylene group, and L is preferably an aliphatic alkyl group having 1 or 2 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S- or -SO 2 -. The aliphatic alkyl group here is preferably an alkylene group.
又,從i射線透射率的觀點考慮,R111為下述式(51)或式 (61)所表示之2價的有機基為較佳。尤其,從i射線透射率、易獲得性的觀點考慮,式(61)所表示之2價的有機基為更佳。 Furthermore, from the viewpoint of i-ray transmittance, R 111 is preferably a divalent organic group represented by the following formula (51) or formula (61). In particular, from the viewpoint of i-ray transmittance and availability, a divalent organic group represented by formula (61) is more preferred.
式(51)中,R50~R57分別獨立地為氫原子、氟原子或1價的有機基,R50~R57中的至少1個為氟原子、甲基或三氟甲基,*分別獨立地表示與式(2)中的氮原子的鍵結部位。 In formula (51), R 50 to R 57 are independently a hydrogen atom, a fluorine atom or a monovalent organic group, at least one of R 50 to R 57 is a fluorine atom, a methyl group or a trifluoromethyl group, and * independently represents a bonding site with the nitrogen atom in formula (2).
作為R50~R57的1價的有機基,可以舉出碳數1~10(較佳為碳數1~6)的未經取代的烷基、碳數1~10(較佳為碳數1~6)的氟化烷基等。 Examples of the monovalent organic group represented by R 50 to R 57 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), and a fluorinated alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms).
式(61)中,R58及R59分別獨立地為氟原子、甲基或三氟甲基,*分別獨立地表示與式(2)中的氮原子的鍵結部位。 In formula (61), R 58 and R 59 are each independently a fluorine atom, a methyl group or a trifluoromethyl group, and * each independently represents a bonding site with the nitrogen atom in formula (2).
作為提供式(51)或式(61)的結構之二胺,可以舉出2,2’-二甲基聯苯胺、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2’-雙(氟)-4,4’-二胺基聯苯、4,4’-二胺基八氟聯苯等。該等可以使用1種或組合使用2種以上。 As diamines providing the structure of formula (51) or formula (61), 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, 4,4'-diaminooctafluorobiphenyl, etc. can be cited. These can be used alone or in combination of two or more.
式(2)中之R115表示4價的有機基。作為4價的有機基, 包含芳香環之4價的有機基為較佳,下述式(5)或式(6)所表示之基團為更佳。 R 115 in formula (2) represents a tetravalent organic group. The tetravalent organic group is preferably a tetravalent organic group containing an aromatic ring, and more preferably a group represented by the following formula (5) or formula (6).
式(5)或式(6)中,*分別獨立地表示與其他結構的鍵結部位。 In formula (5) or formula (6), * independently represents the bonding site with other structures.
式(5)中,R112為單鍵或2價的連接基,選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-及-NHCO-以及該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-CO-、-S-及-SO2-中之基團為更佳,選自包括-CH2-、-C(CF3)2-、-C(CH3)2-、-O-、-CO-、-S-及-SO2-之群組中的2價的基團為進一步較佳。 In formula (5), R 112 is a single bond or a divalent linking group, preferably a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S-, -SO 2 - and -NHCO-, and a combination thereof, more preferably a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S- and -SO 2 -, and even more preferably a divalent group selected from the group consisting of -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -O-, -CO-, -S- and -SO 2 -.
又,R111可以為包含聚合性基之結構。 Furthermore, R 111 may be a structure including a polymerizable group.
例如,R111亦能夠設為來自具有聚合性基之二胺化合物之結構。 For example, R 111 may be a structure derived from a diamine compound having a polymerizable group.
具有聚合性基之二胺化合物並無特別限定,但是包含芳香環結構之化合物為較佳,具有包含胺基及聚合性基之結構與芳香環結構直接連接之結構之化合物為更佳。 The diamine compound having a polymerizable group is not particularly limited, but a compound containing an aromatic ring structure is preferred, and a compound having a structure containing an amine group and a polymerizable group and a structure directly connected to an aromatic ring structure is more preferred.
作為聚合性基,包含具有乙烯性不飽和鍵之基團、環狀醚基、羥甲基或烷氧基甲基之基團為較佳,乙烯基、(甲基)烯丙基、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基、順丁烯二醯亞胺基、乙烯基苯基、環氧基、氧環丁烷基、羥甲基或烷氧基甲基為更佳,(甲基)丙烯醯氧基、(甲基)丙烯醯胺基、環氧基、羥甲基或烷氧基甲基為進一步較佳。 As the polymerizable group, a group containing an ethylenic unsaturated bond, a cyclic ether group, a hydroxymethyl group or an alkoxymethyl group is preferred, a vinyl group, a (meth)allyl group, a (meth)acrylamide group, a (meth)acryloyloxy group, a cis-butylenediimide group, a vinylphenyl group, an epoxy group, an oxobutylene group, a hydroxymethyl group or an alkoxymethyl group is more preferred, and a (meth)acryloxy group, a (meth)acrylamide group, an epoxy group, a hydroxymethyl group or an alkoxymethyl group is further preferred.
關於R115,具體而言,可以舉出從四羧酸二酐去除酐基之後所殘存之四羧酸殘基等。作為與R115對應之結構,聚醯亞胺前驅物可以僅包含1種四羧酸二酐殘基,亦可以包含2種以上。 Specific examples of R 115 include a tetracarboxylic acid residue remaining after the anhydride group is removed from tetracarboxylic dianhydride, etc. As a structure corresponding to R 115 , the polyimide precursor may contain only one tetracarboxylic dianhydride residue or two or more.
四羧酸二酐由下述式(O)表示為較佳。 Tetracarboxylic dianhydride is preferably represented by the following formula (O).
式(O)中,R115表示4價的有機基。R115的較佳範圍與式(2)中之R115的含義相同,較佳範圍亦相同。 In formula (O), R 115 represents a tetravalent organic group. The preferred range of R 115 is the same as that of R 115 in formula (2), and the preferred range is also the same.
作為四羧酸二酐的具體例,可以舉出均苯四甲酸二酐(PMDA)、3,3’,4,4’-聯苯四羧酸二酐、3,3’,4,4’-二苯硫醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基甲烷四羧酸二酐、2,2’,3,3’-二苯基甲烷四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、4,4’-氧二鄰苯二甲酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,7-萘四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、1,3-二苯基六氟丙烷-3,3,4,4-四羧酸二酐、1,4,5,6-萘四羧酸二酐、2,2’,3,3’-二苯基四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,4,5-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,8,9,10-菲四羧酸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,3,4-苯四羧酸二酐及該等碳數1~6 的烷基及碳數1~6的烷氧基衍生物。 Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl sulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethane tetracarboxylic dianhydride, 2,2',3,3'-diphenylmethane tetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 1,4,5,7-naphthalene tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane Dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic dianhydride, 1,4,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 1,2,4,5-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,8,9,10-phenanthrenetetracarboxylic dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride and their alkyl and alkoxy derivatives having 1 to 6 carbon atoms.
又,亦可以舉出國際公開第2017/038598號的0038段中所記載的四羧酸二酐(DAA-1)~(DAA-5)作為較佳例。 In addition, tetracarboxylic dianhydride (DAA-1) to (DAA-5) described in paragraph 0038 of International Publication No. 2017/038598 can also be cited as a preferred example.
式(2)中,R111和R115中的至少一者亦能夠具有OH基。更具體而言,作為R111,可以舉出雙胺基苯酚衍生物的殘基。 In formula (2), at least one of R 111 and R 115 may have an OH group. More specifically, R 111 includes a residual group of a diaminophenol derivative.
式(2)中之R113及R114分別獨立地表示氫原子或1價的有機基。作為1價的有機基,包含直鏈或支鏈的烷基、環狀烷基、芳香族基或聚伸烷氧基為較佳。又,R113及R114中的至少一者包含聚合性基為較佳,兩者包含聚合性基為更佳。R113及R114中的至少一者包含2個以上的聚合性基亦較佳。作為聚合性基為能夠藉由熱、自由基等的作用而進行交聯反應的基團,自由基聚合性基為較佳。作為聚合性基的具體例,可以舉出具有乙烯性不飽和鍵之基團、烷氧基甲基、羥甲基、醯氧基甲基、環氧基、氧環丁烷基、苯并唑基、嵌段異氰酸酯基、胺基。作為聚醯亞胺前驅物所具有之自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 In formula (2), R 113 and R 114 each independently represent a hydrogen atom or a monovalent organic group. As the monovalent organic group, a linear or branched alkyl group, a cyclic alkyl group, an aromatic group or a polyalkylene group is preferred. Furthermore, at least one of R 113 and R 114 preferably contains a polymerizable group, and it is more preferred that both contain polymerizable groups. It is also preferred that at least one of R 113 and R 114 contains two or more polymerizable groups. As the polymerizable group, a group capable of undergoing a crosslinking reaction by the action of heat, free radicals, etc. is preferred to be a free radical polymerizable group. Specific examples of the polymerizable group include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxobutylene group, a benzophenone group, Azolyl, blocked isocyanate, amine. As the free radical polymerizable group of the polyimide precursor, a group having an ethylenic unsaturated bond is preferred.
作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、異烯丙基、2-甲基烯丙基、具有與乙烯基直接鍵結之芳香環之基團(例如,乙烯基苯基等)、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基、下述式(III)所表示之基團等,下述式(III)所表示之基團為較佳。 As the group having an ethylenic unsaturated bond, there can be cited vinyl, allyl, isoallyl, 2-methylallyl, a group having an aromatic ring directly bonded to a vinyl group (e.g., vinylphenyl, etc.), (meth)acrylamide, (meth)acryloxy, a group represented by the following formula (III), etc., and the group represented by the following formula (III) is preferred.
式(III)中,R200表示氫原子、甲基、乙基或羥甲基,氫原子或甲基為較佳。 In formula (III), R 200 represents a hydrogen atom, a methyl group, an ethyl group or a hydroxymethyl group, preferably a hydrogen atom or a methyl group.
式(III)中,*表示與其他結構的鍵結部位。 In formula (III), * represents the bonding site with other structures.
式(III)中,R201表示碳數2~12的伸烷基、-CH2CH(OH)CH2-、伸環烷基或聚伸烷氧基。 In formula (III), R 201 represents an alkylene group having 2 to 12 carbon atoms, -CH 2 CH(OH)CH 2 -, a cycloalkylene group, or a polyalkyleneoxy group.
較佳的R201的例子可以舉出伸乙基、伸丙基、三亞甲基、四亞甲基、五亞甲基、六亞甲基、八亞甲基、十二亞甲基等伸烷基、1,2-丁二基、1,3-丁二基、-CH2CH(OH)CH2-、聚伸烷氧基,伸乙基、伸丙基等伸烷基、-CH2CH(OH)CH2-、環己基、聚伸烷氧基為更佳,伸乙基、伸丙基等伸烷基或聚伸烷氧基為進一步較佳。 Preferred examples of R 201 include alkylene groups such as ethylene, propylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, dodecamethylene, 1,2-butanediyl, 1,3-butanediyl, -CH 2 CH(OH)CH 2 -, polyalkyleneoxy groups, more preferred alkylene groups such as ethylene and propylene, -CH 2 CH(OH)CH 2 -, cyclohexyl, polyalkyleneoxy groups, and even more preferred alkylene groups such as ethylene and propylene or polyalkyleneoxy groups.
在本發明中,聚伸烷氧基是指伸烷氧基直接鍵結2個以上之基團。聚伸烷氧基中所包含之複數個伸烷氧基中之伸烷基可以分別相同,亦可以不同。 In the present invention, a polyalkoxy group refers to an alkoxy group directly bonded to two or more groups. The alkylene groups in the multiple alkoxy groups contained in the polyalkoxy group may be the same or different.
在聚伸烷氧基包含伸烷基不同之複數種伸烷氧基之情況下,聚伸烷氧基中之伸烷氧基的排列可以為無規排列,亦可以為具有嵌段之排列,還可以為具有交替等圖案之排列。 When the polyalkoxyl group includes a plurality of alkoxyl groups with different alkylene groups, the arrangement of the alkoxyl groups in the polyalkoxyl group may be a random arrangement, a block arrangement, or an alternating arrangement.
上述伸烷基的碳數(在伸烷基具有取代基之情況下,包含取代基的碳數)為2以上為較佳,2~10為更佳,2~6為更佳,2~5為進一步較佳,2~4為更進一步較佳,2或3為特佳,2為最佳。 The carbon number of the alkylene group (including the carbon number of the substituent when the alkylene group has a substituent) is preferably 2 or more, 2 to 10 is more preferred, 2 to 6 is more preferred, 2 to 5 is further preferred, 2 to 4 is further preferred, 2 or 3 is particularly preferred, and 2 is the best.
又,上述伸烷基可以具有取代基。作為較佳的取代基,可以舉出烷基、芳基、鹵素原子等。 Furthermore, the above-mentioned alkylene group may have a substituent. Preferred substituents include alkyl groups, aryl groups, halogen atoms, etc.
又,聚伸烷氧基中所包含之伸烷氧基的數量(聚伸烷氧基的重複數) 為2~20為較佳,2~10為更佳,2~6為進一步較佳。 Furthermore, the number of alkoxy groups contained in the polyalkoxy group (the number of repetitions of the polyalkoxy group) is preferably 2 to 20, more preferably 2 to 10, and even more preferably 2 to 6.
作為聚伸烷氧基,從溶劑溶解性及耐溶劑性的觀點考慮,聚乙烯氧基、聚伸丙氧基、聚三亞甲氧基、聚四亞甲氧基或複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團為較佳,聚乙烯氧基或聚伸丙氧基為更佳,聚乙烯氧基為進一步較佳。在上述複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團中,乙烯氧基與伸丙氧基可以無規排列,亦可以形成嵌段而排列,還可以排列成交替等圖案狀。該等基團中之乙烯氧基等重複數個較佳態樣如上所述。 As polyalkoxy groups, from the perspective of solvent solubility and solvent resistance, polyethyleneoxy, polypropoxy, polytrimethyleneoxy, polytetramethyleneoxy or a group obtained by bonding multiple vinyloxy groups with multiple propoxy groups is preferred, polyethyleneoxy or polypropoxy is more preferred, and polyethyleneoxy is further preferred. In the above-mentioned group obtained by bonding multiple vinyloxy groups with multiple propoxy groups, the vinyloxy groups and propoxy groups can be arranged randomly, can be arranged in blocks, and can also be arranged in alternating patterns. The preferred aspects of the repeated number of vinyloxy groups in these groups are as described above.
式(2)中,在R113為氫原子之情況或在R114為氫原子之情況下,聚醯亞胺前驅物可以與具有乙烯性不飽和鍵之三級胺化合物形成共軛鹼。作為該種具有乙烯性不飽和鍵之三級胺化合物的例子,可以舉出甲基丙烯酸N,N-二甲基胺基丙酯。 In formula (2), when R 113 is a hydrogen atom or when R 114 is a hydrogen atom, the polyimide precursor can form a conjugate with a tertiary amine compound having an ethylenically unsaturated bond. An example of such a tertiary amine compound having an ethylenically unsaturated bond is N,N-dimethylaminopropyl methacrylate.
式(2)中,R113及R114中的至少一者可以為酸分解性基等極性轉換基。作為酸分解性基,只要為在酸的作用下分解而產生酚性羥基、羧基等鹼可溶性基者,則並無特別限定,但是縮醛基、縮酮基、甲矽烷基、甲矽烷基醚基、三級烷基酯基等為較佳,從曝光靈敏度的觀點考慮,縮醛基或縮酮基為更佳。 In formula (2), at least one of R113 and R114 may be a polar conversion group such as an acid-decomposable group. The acid-decomposable group is not particularly limited as long as it is decomposed by an acid to generate an alkali-soluble group such as a phenolic hydroxyl group or a carboxyl group, but an acetal group, a ketal group, a silyl group, a silyl ether group, a tertiary alkyl ester group, etc. are preferred. From the viewpoint of exposure sensitivity, an acetal group or a ketal group is more preferred.
作為酸分解性基的具體例,可以舉出第三丁氧基羰基、異丙氧基羰基、四氫吡喃基、四氫呋喃基、乙氧基乙基、甲氧基乙基、乙氧基甲基、三甲基甲矽烷基、第三丁氧基羰基甲基、三甲基甲矽烷基醚基等。從曝光靈敏度的觀點考慮,乙氧基乙基或四氫呋喃基為較佳。 Specific examples of acid-decomposable groups include tert-butoxycarbonyl, isopropoxycarbonyl, tetrahydropyranyl, tetrahydrofuranyl, ethoxyethyl, methoxyethyl, ethoxymethyl, trimethylsilyl, tert-butoxycarbonylmethyl, trimethylsilyl ether, etc. From the perspective of exposure sensitivity, ethoxyethyl or tetrahydrofuranyl is preferred.
又,聚醯亞胺前驅物在結構中具有氟原子亦較佳。聚醯亞胺 前驅物中的氟原子含量為10質量%以上為較佳,並且20質量%以下為較佳。 Furthermore, the polyimide precursor preferably has fluorine atoms in its structure. The fluorine atom content in the polyimide precursor is preferably 10% by mass or more, and preferably 20% by mass or less.
又,為了提高與基板的密接性,聚醯亞胺前驅物可以與具有矽氧烷結構之脂肪族基共聚。具體而言,作為二胺,可以舉出使用雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等之態樣。 In addition, in order to improve the adhesion with the substrate, the polyimide precursor can be copolymerized with an aliphatic group having a siloxane structure. Specifically, as the diamine, there can be cited the use of bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, etc.
式(2)所表示之重複單元為式(2-A)所表示之重複單元為較佳。亦即,本發明中所使用之聚醯亞胺前驅物中的至少1種為具有式(2-A)所表示之重複單元之前驅物為較佳。藉由使聚醯亞胺前驅物包含式(2-A)所表示之重複單元,能夠加大曝光寬容度的寬度。 The repeating unit represented by formula (2) is preferably a repeating unit represented by formula (2-A). That is, at least one of the polyimide precursors used in the present invention is preferably a precursor having a repeating unit represented by formula (2-A). By making the polyimide precursor contain a repeating unit represented by formula (2-A), the width of the exposure tolerance can be increased.
式(2-A)中,A1及A2表示氧原子,R111及R112分別獨立地表示2價的有機基,R113及R114分別獨立地表示氫原子或1價的有機基,R113及R114中的至少一者為包含聚合性基之基團,兩者為包含聚合性基之基團為較佳。 In formula (2-A), A1 and A2 represent oxygen atoms, R111 and R112 each independently represent a divalent organic group, R113 and R114 each independently represent a hydrogen atom or a monovalent organic group, at least one of R113 and R114 is a group containing a polymerizable group, and it is preferred that both are groups containing a polymerizable group.
A1、A2、R111、R113及R114分別獨立地與式(2)中之A1、A2、R111、R113及R114的含義相同,較佳範圍亦相同。 A 1 , A 2 , R 111 , R 113 and R 114 have the same meanings as A 1 , A 2 , R 111 , R 113 and R 114 in formula (2), respectively, and the preferred ranges are also the same.
R112與式(5)中之R112的含義相同,較佳範圍亦相同。 R 112 has the same meaning as R 112 in formula (5), and the preferred range is also the same.
聚醯亞胺前驅物可以包含1種式(2)所表示之重複單元, 亦可以包含2種以上。又,亦可以包含式(2)所表示之重複單元的結構異構物。又,聚醯亞胺前驅物除了上述式(2)的重複單元以外,亦可以包含其他種類的重複單元,這是不言而喻的。 The polyimide precursor may contain one type of repeating unit represented by formula (2), or may contain two or more types. Furthermore, it may contain structural isomers of the repeating unit represented by formula (2). Moreover, it is self-evident that the polyimide precursor may contain other types of repeating units in addition to the repeating units of the above formula (2).
作為本發明中之聚醯亞胺前驅物的一實施形態,可以舉出式(2)所表示之重複單元的含量為所有重複單元的50莫耳%以上之態樣。上述合計含量為70莫耳%以上為更佳,90莫耳%以上為進一步較佳,超過90莫耳%為特佳。上述合計含量的上限並無特別限定,除了末端以外的聚醯亞胺前驅物中之所有重複單元亦可以為式(2)所表示之重複單元。 As an embodiment of the polyimide precursor of the present invention, the content of the repeating unit represented by formula (2) is 50 mol% or more of all the repeating units. The above total content is more preferably 70 mol% or more, more preferably 90 mol% or more, and particularly preferably more than 90 mol%. The upper limit of the above total content is not particularly limited, and all the repeating units in the polyimide precursor except the terminal can also be the repeating units represented by formula (2).
聚醯亞胺前驅物的重量平均分子量(Mw)較佳為5,000~100,000,更佳為10,000~50,000,進一步較佳為15,000~40,000。又,數量平均分子量(Mn)較佳為2,000~40,000,更佳為3,000~30,000,進一步較佳為4,000~20,000。 The weight average molecular weight (Mw) of the polyimide precursor is preferably 5,000~100,000, more preferably 10,000~50,000, and further preferably 15,000~40,000. Moreover, the number average molecular weight (Mn) is preferably 2,000~40,000, more preferably 3,000~30,000, and further preferably 4,000~20,000.
上述聚醯亞胺前驅物的分子量的分散度為1.5以上為較佳,1.8以上為更佳,2.0以上為進一步較佳。聚醯亞胺前驅物的分子量的分散度的上限值並無特別規定,例如為7.0以下為較佳,6.5以下為更佳,6.0以下為進一步較佳。 The molecular weight dispersion of the polyimide precursor is preferably 1.5 or more, more preferably 1.8 or more, and even more preferably 2.0 or more. There is no particular upper limit on the molecular weight dispersion of the polyimide precursor, for example, preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less.
在本說明書中,分子量的分散度為利用重量平均分子量/數量平均分子量計算出之值。 In this specification, the molecular weight dispersion is the value calculated using the weight average molecular weight/number average molecular weight.
又,在樹脂組成物包含複數種聚醯亞胺前驅物作為特定樹脂之情況下,至少1種聚醯亞胺前驅物的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚醯亞胺前驅物作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較 佳。 Furthermore, when the resin composition includes a plurality of polyimide precursors as specific resins, it is preferred that the weight average molecular weight, number average molecular weight and dispersion of at least one polyimide precursor are within the above ranges. Furthermore, it is also preferred that the weight average molecular weight, number average molecular weight and dispersion calculated using the plurality of polyimide precursors as one resin are within the above ranges.
〔聚苯并唑前驅物〕 Polyphenylene Azole prodrug
關於本發明中所使用之聚苯并唑前驅物的其結構等,並無特別規定,但是較佳為包含下述式(3)所表示之重複單元。 Regarding the polyphenylene oxide used in the present invention The structure of the azole promotors is not particularly limited, but preferably comprises repeating units represented by the following formula (3).
式(3)中,R121表示2價的有機基,R122表示4價的有機基,R123及R124分別獨立地表示氫原子或1價的有機基。 In formula (3), R121 represents a divalent organic group, R122 represents a tetravalent organic group, and R123 and R124 each independently represent a hydrogen atom or a monovalent organic group.
式(3)中,R123及R124分別與式(2)中之R113的含義相同,較佳範圍亦相同。亦即,至少一者為聚合性基為較佳。 In formula (3), R 123 and R 124 have the same meanings as R 113 in formula (2), and the preferred ranges thereof are also the same. That is, it is preferred that at least one of them is a polymerizable group.
式(3)中,R121表示2價的有機基。作為2價的有機基,包含脂肪族基及芳香族基中的至少一者之基團為較佳。作為脂肪族基,直鏈的脂肪族基為較佳。R121為二羧酸殘基為較佳。二羧酸殘基可以僅使用1種,亦可以使用2種以上。 In formula (3), R 121 represents a divalent organic group. As the divalent organic group, a group containing at least one of an aliphatic group and an aromatic group is preferred. As the aliphatic group, a linear aliphatic group is preferred. R 121 is preferably a dicarboxylic acid residue. Only one dicarboxylic acid residue may be used, or two or more dicarboxylic acid residues may be used.
作為二羧酸殘基,包含脂肪族基之二羧酸及包含芳香族基之二羧酸殘基為較佳,包含芳香族基之二羧酸殘基為更佳。 As the dicarboxylic acid residue, dicarboxylic acids containing aliphatic groups and dicarboxylic acid residues containing aromatic groups are preferred, and dicarboxylic acid residues containing aromatic groups are more preferred.
作為包含脂肪族基之二羧酸,包含直鏈或支鏈(較佳為直鏈)脂肪族基之二羧酸為較佳,包括直鏈或支鏈(較佳為直鏈)脂肪族基和2個-COOH之二羧酸為更佳。直鏈或支鏈(較佳為直鏈)的脂肪族基的碳數為2~30為較佳,2~25為更佳,3~20為進一步較佳,4~15為進一步較佳,5~ 10為特佳。直鏈的脂肪族基為伸烷基為較佳。 As the dicarboxylic acid containing an aliphatic group, a dicarboxylic acid containing a straight chain or branched chain (preferably a straight chain) aliphatic group is preferred, and a dicarboxylic acid containing a straight chain or branched chain (preferably a straight chain) aliphatic group and 2 -COOH groups is more preferred. The carbon number of the straight chain or branched chain (preferably a straight chain) aliphatic group is preferably 2 to 30, more preferably 2 to 25, more preferably 3 to 20, more preferably 4 to 15, and particularly preferably 5 to 10. The straight chain aliphatic group is preferably an alkylene group.
作為包含直鏈的脂肪族基之二羧酸,可以舉出丙二酸、二甲基丙二酸、乙基丙二酸、異丙基丙二酸、二正丁基丙二酸、丁二酸、四氟丁二酸、甲基丁二酸、2,2-二甲基丁二酸、2,3-二甲基丁二酸、二甲基甲基丁二酸、戊二酸、六氟戊二酸、2-甲基戊二酸、3-甲基戊二酸、2,2-二甲基戊二酸、3,3-二甲基戊二酸、3-乙基-3-甲基戊二酸、己二酸、八氟己二酸、3-甲基己二酸、庚二酸、2,2,6,6-四甲基庚二酸、辛二酸、十二氟辛二酸、壬二酸、癸二酸、十六氟癸二酸、1,9-壬二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十七烷二酸、十八烷二酸、十九烷二酸、二十烷二酸、二十一烷二酸、二十二烷二酸、二十三烷二酸、二十四烷二酸、二十五烷二酸、二十六烷二酸、二十七烷二酸、二十八烷二酸、二十九烷二酸、三十烷二酸、三十一烷二酸、三十二烷二酸、二乙醇酸(diglycolic acid)以及下述式所表示之二羧酸等。 As the dicarboxylic acid containing a linear aliphatic group, there can be mentioned malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2,2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetrafluorohexanediol, 1,2-dimethyl ... Methyl pimelic acid, suberic acid, dodecanedioic acid, azelaic acid, sebacic acid, hexafluorosebacic acid, 1,9-azelaic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecanedioic acid, eicosanedioic acid, eicosanedioic acid Monoacanedioic acid, behenedioic acid, tricosanedioic acid, tetracosanedioic acid, pentacosanedioic acid, hexacosanedioic acid, heptacosanedioic acid, octacanedioic acid, nonacosanedioic acid, triacontanedioic acid, triacontanedioic acid, triacontanedioic acid, diglycolic acid acid) and the dicarboxylic acid represented by the following formula, etc.
(式中,Z為碳數1~6的烴基,n為1~6的整數。) (In the formula, Z is a carbonyl group with 1 to 6 carbon atoms, and n is an integer from 1 to 6.)
作為包含芳香族基之二羧酸,以下具有芳香族基之二羧酸為較佳,以下僅包括具有芳香族基之基團和2個-COOH之二羧酸為更佳。 As dicarboxylic acids containing aromatic groups, the following dicarboxylic acids having aromatic groups are preferred, and the following dicarboxylic acids containing only aromatic groups and 2 -COOH groups are more preferred.
[化學式13]
式中,A表示選自包括-CH2-、-O-、-S-、-SO2-、-CO-、-NHCO-、-C(CF3)2-及-C(CH3)2-的群組中之2價的基團,*分別獨立地表示與其他結構的鍵結部位。 In the formula, A represents a divalent group selected from the group consisting of -CH2- , -O-, -S-, -SO2- , -CO-, -NHCO-, -C( CF3 ) 2- , and -C( CH3 ) 2- , and * represents a bonding site with other structures independently.
作為包含芳香族基之二羧酸的具體例,可以舉出4,4’-羰基二苯甲酸及4,4’-二羧基二苯醚、鄰苯二甲酸。 Specific examples of dicarboxylic acids containing an aromatic group include 4,4'-carbonyldibenzoic acid, 4,4'-dicarboxydiphenyl ether, and phthalic acid.
式(3)中,R122表示4價的有機基。作為4價的有機基,與上述式(2)中之R115的含義相同,較佳範圍亦相同。 In formula (3), R 122 represents a tetravalent organic group. The tetravalent organic group has the same meaning as R 115 in formula (2), and the preferred range is also the same.
R122為源自雙胺基苯酚衍生物之基團亦較佳,作為源自雙胺基苯酚衍生物之基團,例如可以舉出3,3’-二胺基-4,4’-二羥基聯苯、4,4’-二胺基-3,3’-二羥基聯苯、3,3’-二胺基-4,4’-二羥基二苯碸、4,4’-二胺基-3,3’-二羥基二苯碸、雙-(3-胺基-4-羥基苯基)甲烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙-(3-胺基-4-羥基苯基)六氟丙烷、2,2-雙-(4-胺基-3-羥基苯基)六氟丙烷、雙-(4-胺基-3-羥基苯基)甲烷、2,2-雙-(4-胺基-3-羥基苯基)丙烷、4,4’-二胺基-3,3’-二羥基二苯甲酮、3,3’-二胺基-4,4’-二羥基二苯甲酮、4,4’-二胺基-3,3’-二羥基二苯醚、3,3’-二胺基-4,4’-二羥基二苯醚、1,4-二胺基-2, 5-二羥基苯、1,3-二胺基-2,4-二羥基苯、1,3-二胺基-4,6-二羥基苯等。該等雙胺基苯酚可以單獨使用或者混合使用。 R122 is preferably a group derived from a diaminophenol derivative. Examples of the group derived from a diaminophenol derivative include 3,3'-diamino-4,4'-dihydroxybiphenyl, 4,4'-diamino-3,3'-dihydroxybiphenyl, 3,3'-diamino-4,4'-dihydroxydiphenylsulfone, 4,4'-diamino-3,3'-dihydroxydiphenylsulfone, bis-(3-amino-4-hydroxyphenyl)methane, 2,2-bis-(3-amino-4-hydroxyphenyl)propane, 2,2-bis-(3-amino-4-hydroxyphenyl)propane, 2,2-bis-(4-amino-3-hydroxyphenyl)hexafluoropropane, bis-(4-amino-3-hydroxyphenyl)methane, 2,2-bis-(4-amino-3-hydroxyphenyl)propane, 4,4'-diamino-3,3'-dihydroxybenzophenone, 3,3'-diamino-4,4'-dihydroxybenzophenone, 4,4'-diamino-3,3'-dihydroxydiphenyl ether, 3,3'-diamino-4,4'-dihydroxydiphenyl ether, 1,4-diamino-2, 5-dihydroxybenzene, 1,3-diamino-2,4-dihydroxybenzene, 1,3-diamino-4,6-dihydroxybenzene, and the like. The diaminophenols can be used alone or in combination.
在雙胺基苯酚衍生物中,下述具有芳香族基之雙胺基苯酚衍生物為較佳。 Among the diaminophenol derivatives, the following diaminophenol derivatives having an aromatic group are preferred.
式中,X1表示-O-、-S-、-C(CF3)2-、-CH2-、-SO2-、-NHCO-,*及#分別表示與其他結構的鍵結部位。R表示氫原子或1價的取代基,氫原子或烴基為較佳,氫原子或烷基為更佳。又,R122為上述式所表示之結構亦較佳。在R122為上述式所表示之結構之情況下,在共計4個*及#中,任意2個為與式(3)中的R122所鍵結之氮原子的鍵結部位且其他2個為與式(3)中的R122所鍵結之氧原子的鍵結部位為較佳,2個*為與式(3)中的R122所鍵結之氧原子的鍵結部位且2個#為與式(3)中的R122所鍵結之氮原子的鍵結部位,或者2個*為與式(3)中的R122所鍵結之氮原子的鍵結部位 且2個#為與式(3)中的R122所鍵結之氧原子的鍵結部位為更佳,2個*為與式(3)中的R122所鍵結之氧原子的鍵結部位且2個#為與式(3)中的R122所鍵結之氮原子的鍵結部位為進一步較佳。 In the formula, X1 represents -O-, -S-, -C( CF3 ) 2- , -CH2- , -SO2- , -NHCO-, * and # represent the bonding site with other structures respectively. R represents a hydrogen atom or a monovalent substituent, preferably a hydrogen atom or a alkyl group, more preferably a hydrogen atom or an alkyl group. In addition, R122 is also preferably a structure represented by the above formula. When R 122 is a structure represented by the above formula, any two of the four * and # in total are bonding sites to the nitrogen atom to which R 122 in formula (3) is bonded, and the other two are bonding sites to the oxygen atom to which R 122 in formula (3) is bonded. It is more preferred that two * are bonding sites to the oxygen atom to which R 122 in formula (3) is bonded, and two # are bonding sites to the nitrogen atom to which R 122 in formula (3) is bonded, or two * are bonding sites to the nitrogen atom to which R 122 in formula (3) is bonded, and two # are bonding sites to the oxygen atom to which R 122 in formula (3) is bonded. It is more preferred that two * are bonding sites to the oxygen atom to which R 122 in formula (3) is bonded, and two # are bonding sites to the oxygen atom to which R 122 in formula (3) is bonded. It is further preferred that the two #s are bonding sites to the oxygen atom to which R 122 is bonded and the two #s are bonding sites to the nitrogen atom to which R 122 in formula (3) is bonded.
雙胺基苯酚衍生物為式(A-s)所表示之化合物亦較佳。 The diaminophenol derivative is preferably a compound represented by formula (A-s).
式(A-s)中,R1為選自氫原子、伸烷基、取代伸烷基、-O-、-S-、-SO2-、-CO-、-NHCO-、單鍵或下述式(A-sc)的群組中之有機基。R2為氫原子、烷基、烷氧基、醯氧基、環狀烷基中的任一個,其可以相同亦可以不同。R3為氫原子、直鏈或支鏈烷基、烷氧基、醯氧基、環狀烷基中的任一個,其可以相同亦可以不同。 In formula (As), R1 is an organic group selected from a hydrogen atom, an alkylene group, a substituted alkylene group, -O-, -S-, -SO2- , -CO-, -NHCO-, a single bond or the group of the following formula (A-sc). R2 is any one of a hydrogen atom, an alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, and they may be the same or different. R3 is any one of a hydrogen atom, a linear or branched alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, and they may be the same or different.
(式(A-sc)中,*表示與上述式(A-s)所表示之雙胺基苯酚衍生物的胺基苯酚基的芳香環鍵結。) (In formula (A-sc), * represents the aromatic ring bond with the aminophenol group of the diaminophenol derivative represented by the above formula (A-s).)
上述式(A-s)中,認為在酚性羥基的鄰位亦即在R3上亦具有取代基會使醯胺鍵的羰基碳與羥基的距離更靠近,在進一步提高在低溫 下硬化時成為高環化率之效果之方面而言為特佳。 In the above formula (As), it is considered that having a substituent at the adjacent position of the phenolic hydroxyl group, that is, at R3 , brings the carbonyl carbon of the amide bond and the hydroxyl group closer together, which is particularly preferred in terms of further improving the effect of achieving a high cyclization rate during curing at a low temperature.
又,上述式(A-s)中,R2為烷基且R3為烷基時能夠維持對i射線的高透明性和在低溫下硬化時為高環化率之效果,因此為較佳。 In the above formula (As), when R2 is an alkyl group and R3 is an alkyl group, it is preferable because high transparency to I-rays and high cyclization rate can be maintained when curing at a low temperature.
又,上述式(A-s)中,R1為伸烷基或取代伸烷基為進一步較佳。作為R1之伸烷基及取代伸烷基的具體例,可以舉出碳數1~8的直鏈狀或支鏈狀烷基,其中,在一邊維持對i射線的高透明性和在低溫下硬化時為高環化率之效果一邊能夠獲得對溶劑具有充分的溶解性之平衡優異之聚苯并唑前驅物之方面而言,-CH2-、-CH(CH3)-、-C(CH3)2-為更佳。 In the above formula (As), R1 is preferably an alkylene group or a substituted alkylene group. Specific examples of the alkylene group and the substituted alkylene group of R1 include a linear or branched alkyl group having 1 to 8 carbon atoms, wherein a polyphenylene oxide having a good balance of high transparency to I-rays and a high cyclization rate when hardened at a low temperature and sufficient solubility in a solvent can be obtained. From the perspective of the azole protozollant, -CH 2 -, -CH(CH 3 )-, and -C(CH 3 ) 2 - are more preferred.
作為上述式(A-s)所表示之雙胺基苯酚衍生物之製造方法,例如能夠參閱日本特開2013-256506號公報的0085~0094段及實施例1(0189~0190段),並將該等內容編入本說明書中。 For the production method of the diaminophenol derivative represented by the above formula (A-s), for example, reference can be made to paragraphs 0085 to 0094 and Example 1 (paragraphs 0189 to 0190) of Japanese Patent Application No. 2013-256506, and such contents are incorporated into this specification.
作為上述式(A-s)所表示之雙胺基苯酚衍生物的結構的具體例,可以舉出日本特開2013-256506號公報的0070~0080段中所記載者,並將該等內容編入本說明書中。當然,並不限定於該等,這是不言而喻的。 As specific examples of the structure of the diaminophenol derivative represented by the above formula (A-s), the ones described in paragraphs 0070 to 0080 of Japanese Patent Publication No. 2013-256506 can be cited, and these contents are incorporated into this specification. Of course, it is not limited to these, which is self-evident.
除了上述式(3)的重複單元以外,聚苯并唑前驅物還可以包含其他種類的重複單元。 In addition to the repeating units of the above formula (3), polybenzoic acid The azole prodrugs may also contain other types of repeating units.
在能夠抑制伴隨閉環而產生翹曲之方面而言,聚苯并唑前驅物包含下述式(SL)所表示之二胺殘基作為其他種類的重複單元為較佳。 In terms of being able to suppress the warp associated with ring closure, polyphenylene sulfide The azole precursor preferably contains a diamine residue represented by the following formula (SL) as another type of repeating unit.
[化學式17]
a:b: a: b:
式(SL)中,Z具有a結構和b結構,R1s為氫原子或碳數1~10的烴基,R2s為碳數1~10的烴基,R3s、R4s、R5s、R6s中的至少1個為芳香族基,其餘為氫原子或碳數1~30的有機基,其分別可以相同亦可以不同。a結構及b結構的聚合可以為嵌段聚合,亦可以為無規聚合。關於Z部分的莫耳%,a結構為5~95莫耳%、b結構為95~5莫耳%,a+b為100莫耳%。 In formula (SL), Z has an a structure and a b structure, R 1s is a hydrogen atom or a alkyl group having 1 to 10 carbon atoms, R 2s is a alkyl group having 1 to 10 carbon atoms, at least one of R 3s , R 4s , R 5s , and R 6s is an aromatic group, and the rest are hydrogen atoms or organic groups having 1 to 30 carbon atoms, which may be the same or different. The polymerization of the a structure and the b structure may be a block polymerization or a random polymerization. Regarding the molar % of the Z portion, the a structure is 5 to 95 molar %, the b structure is 95 to 5 molar %, and a+b is 100 molar %.
式(SL)中,作為較佳的Z,可以舉出b結構中的R5s及R6s為苯基者。又,式(SL)所示之結構的分子量為400~4,000為較佳,500~3,000為更佳。藉由將上述分子量設在上述範圍內,能夠更有效地減小聚苯并唑前驅物在脫水閉環後的彈性模數,能夠兼顧能夠抑制翹曲之效果和提高溶劑溶解性之效果。 In formula (SL), as preferred Z, R 5s and R 6s in structure b are phenyl. In addition, the molecular weight of the structure represented by formula (SL) is preferably 400 to 4,000, and more preferably 500 to 3,000. By setting the molecular weight within the above range, the polyphenylene oxide can be more effectively reduced. The elastic modulus of the azole prodrug after dehydration and ring closure can take into account both the effect of suppressing warp and the effect of improving solvent solubility.
在包含式(SL)所表示之二胺殘基作為其他種類的重複單元之情況下,進一步包含從四羧酸二酐中去除酐基之後殘存之四羧酸殘基作為重複單元亦較佳。作為該種四羧酸殘基的例子,可以舉出式(2)中的R115的例子。 When the diamine residue represented by formula (SL) is included as another type of repeating unit, it is also preferred to further include a tetracarboxylic acid residue remaining after removing the anhydride group from tetracarboxylic dianhydride as a repeating unit. Examples of such a tetracarboxylic acid residue include R 115 in formula (2).
聚苯并唑前驅物的重量平均分子量(Mw)例如較佳為18,000~30,000,更佳為20,000~29,000,進一步較佳為22,000~28,000。又,數量平均分子量(Mn)較佳為7,200~14,000,更佳為8,000~12,000,進一 步較佳為9,200~11,200。 Polyphenylene The weight average molecular weight (Mw) of the azole prodrug is preferably 18,000 to 30,000, more preferably 20,000 to 29,000, and further preferably 22,000 to 28,000, and the number average molecular weight (Mn) is preferably 7,200 to 14,000, more preferably 8,000 to 12,000, and further preferably 9,200 to 11,200.
上述聚苯并唑前驅物的分子量的分散度為1.4以上為較佳,1.5以上為更佳,1.6以上為進一步較佳。聚苯并唑前驅物的分子量的分散度的上限值並無特別規定,例如2.6以下為較佳,2.5以下為更佳,2.4以下為進一步較佳,2.3以下為進一步較佳,2.2以下為更進一步較佳。 The above polyphenylene The molecular weight dispersion of the azole precursor is preferably 1.4 or more, more preferably 1.5 or more, and even more preferably 1.6 or more. The upper limit of the molecular weight dispersion of the azole prodrug is not particularly limited, but is preferably 2.6 or less, more preferably 2.5 or less, further preferably 2.4 or less, further preferably 2.3 or less, and further preferably 2.2 or less.
又,在樹脂組成物包含複數種聚苯并唑前驅物作為特定樹脂之情況下,至少1種聚苯并唑前驅物的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚苯并唑前驅物作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, the resin composition contains a plurality of polybenzoic acid In the case of an azole precursor as a specific resin, at least one polyphenylene glycol The weight average molecular weight, number average molecular weight and dispersion of the azole precursor are preferably within the above ranges. The weight average molecular weight, number average molecular weight and dispersity of the azole prodrug calculated as one resin are preferably within the above ranges.
〔聚醯亞胺前驅物等之製造方法〕 [Method for producing polyimide precursor, etc.]
聚醯亞胺前驅物等例如能夠利用如下方法而獲得:在低溫下使四羧酸二酐和二胺進行反應之方法、在低溫下使四羧酸二酐和二胺進行反應而獲得聚醯胺酸並使用縮合劑或烷化劑使其酯化之方法、藉由四羧酸二酐和醇而獲得二酯,之後在二胺和縮合劑的存在下使其進行反應之方法、藉由四羧酸二酐和醇而獲得二酯,之後使用鹵化劑使其餘的二羧酸鹵化,並使其與二胺進行反應之方法等。在上述製造方法中,藉由四羧酸二酐和醇而獲得二酯,之後使用鹵化劑使其餘的二羧酸鹵化,並使其與二胺進行反應之方法為更佳。 The polyimide precursor can be obtained, for example, by the following methods: a method of reacting tetracarboxylic dianhydride and diamine at low temperature, a method of reacting tetracarboxylic dianhydride and diamine at low temperature to obtain polyamide and esterifying the obtained polyamide using a condensation agent or an alkylating agent, a method of obtaining a diester from tetracarboxylic dianhydride and alcohol and then reacting the obtained polyamide in the presence of a diamine and a condensation agent, a method of obtaining a diester from tetracarboxylic dianhydride and alcohol and then halogenating the remaining dicarboxylic acid using a halogenating agent and then reacting the obtained polyamide with diamine, etc. Among the above production methods, a method of obtaining a diester from tetracarboxylic dianhydride and alcohol and then halogenating the remaining dicarboxylic acid using a halogenating agent and then reacting the obtained polyamide with diamine is more preferred.
作為上述縮合劑,例如可以舉出二環己基碳二醯亞胺、二異丙基碳二醯亞胺、1-乙氧基羰基-2-乙氧基-1,2-二氫喹啉、1,1-羰基二氧基-二-1,2,3-苯并三唑、N,N’-二琥珀醯亞胺基碳酸酯(Disuccinimidyl carbonate)、三氟乙 酸酐等。 Examples of the above-mentioned condensation agent include dicyclohexylcarbodiimide, diisopropylcarbodiimide, 1-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline, 1,1-carbonyldioxy-di-1,2,3-benzotriazole, N,N'-disuccinimidyl carbonate, trifluoroacetic anhydride, and the like.
作為上述烷化劑,可以舉出N,N-二甲基甲醯胺二甲基縮醛、N,N-二甲基甲醯胺二乙基縮醛、N,N-二烷基甲醯胺二烷基縮醛、原甲酸三甲酯、原甲酸三乙酯等。 As the above-mentioned alkylating agent, N,N-dimethylformamide dimethyl acetal, N,N-dimethylformamide diethyl acetal, N,N-dialkylformamide dialkyl acetal, trimethyl orthoformate, triethyl orthoformate, etc. can be cited.
作為上述鹵化劑,可以舉出硫醯氯、草醯氯、氧氯化磷等。 As the above-mentioned halogenating agents, there can be cited sulfuryl chloride, oxalyl chloride, phosphorus oxychloride, etc.
在聚醯亞胺前驅物等之製造方法中,在進行反應時,使用有機溶劑為較佳。有機溶劑可以為1種,亦可以為2種以上。 In the production method of polyimide precursors, it is preferred to use an organic solvent during the reaction. The organic solvent may be one or more.
作為有機溶劑,能夠依據原料適當設定,但是可以例示吡啶、二乙二醇二甲醚(二甘二甲醚)、N-甲基吡咯啶酮、N-乙基吡咯啶酮、丙酸乙酯、二甲基乙醯胺、二甲基甲醯胺、四氫呋喃、γ-丁內酯等。 As the organic solvent, it can be appropriately set according to the raw materials, but examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone, N-ethylpyrrolidone, ethyl propionate, dimethylacetamide, dimethylformamide, tetrahydrofuran, γ-butyrolactone, etc.
在聚醯亞胺前驅物等之製造方法中,在進行反應時,添加鹼性化合物為較佳。鹼性化合物可以為1種,亦可以為2種以上。 In the production method of polyimide precursors, it is preferred to add an alkaline compound during the reaction. The alkaline compound may be one or more.
鹼性化合物能夠依據原料適當設定,但是可以例示三乙胺、二異丙基乙胺、吡啶、1,8-二氮雜雙環[5.4.0]十一碳-7-烯、N,N-二甲基-4-胺基吡啶等。 The alkaline compound can be appropriately set depending on the raw material, but examples thereof include triethylamine, diisopropylethylamine, pyridine, 1,8-diazabicyclo[5.4.0]undec-7-ene, N,N-dimethyl-4-aminopyridine, and the like.
-封端劑- -Capping agent-
在聚醯亞胺前驅物等之製造方法中,為了進一步提高保存穩定性,密封殘存於聚醯亞胺前驅物等樹脂末端之羧酸酐、酸酐衍生物或胺基為較佳。在密封殘存於樹脂末端之羧酸酐及酸酐衍生物時,作為封端劑,可以舉出一元醇、酚、硫醇、苯硫酚、單胺等,從反應性、膜的穩定性的觀點考慮,使用一元醇、酚類或單胺為更佳。作為一元醇的較佳化合物,可以舉出甲醇、乙醇、丙醇、丁醇、己醇、辛醇、十二醇、苯甲醇、2-苯基乙醇、2-甲氧基乙醇、2-氯甲醇、糠醇等一級醇、異丙醇、2-丁醇、環己醇、環戊醇、 1-甲氧基-2-丙醇等二級醇、第三丁醇、金剛烷醇等三級醇。作為酚類的較佳化合物,可以舉出酚、甲氧基酚、甲基酚、萘-1-醇、萘-2-醇、羥基苯乙烯等酚類等。又,作為單胺的較佳化合物,可以舉出苯胺、2-乙炔基苯胺、3-乙炔基苯胺、4-乙炔基苯胺、5-胺基-8-羥基喹啉、1-羥基-7-胺基萘、1-羥基-6-胺基萘、1-羥基-5-胺基萘、1-羥基-4-胺基萘、2-羥基-7-胺基萘、2-羥基-6-胺基萘、2-羥基-5-胺基萘、1-羧基-7-胺基萘、1-羧基-6-胺基萘、1-羧基-5-胺基萘、2-羧基-7-胺基萘、2-羧基-6-胺基萘、2-羧基-5-胺基萘、2-胺基苯甲酸、3-胺基苯甲酸、4-胺基苯甲酸、4-胺基水楊酸、5-胺基水楊酸、6-胺基水楊酸、2-胺基苯磺酸、3-胺基苯磺酸、4-胺基苯磺酸、3-胺基-4,6-二羥基嘧啶、2-胺基酚、3-胺基酚、4-胺基酚、2-胺基苯硫酚、3-胺基苯硫酚、4-胺基苯硫酚等。該等可以使用2種以上,藉由使複數種封端劑進行反應,可以導入複數個不同之末端基。 In the production method of polyimide precursors, in order to further improve storage stability, it is preferred to seal the carboxylic anhydride, anhydride derivative or amine group remaining at the end of the resin of the polyimide precursor. When sealing the carboxylic anhydride and anhydride derivative remaining at the end of the resin, monohydric alcohol, phenol, thiol, thiophenol, monoamine, etc. can be cited as the end-capping agent. From the viewpoint of reactivity and film stability, it is more preferred to use monohydric alcohol, phenol or monoamine. Preferred monohydric alcohol compounds include primary alcohols such as methanol, ethanol, propanol, butanol, hexanol, octanol, dodecanol, benzyl alcohol, 2-phenylethanol, 2-methoxyethanol, 2-chloromethanol, and furfuryl alcohol, secondary alcohols such as isopropanol, 2-butanol, cyclohexanol, cyclopentanol, and 1-methoxy-2-propanol, and tertiary alcohols such as tertiary butanol and adamantane. Preferred phenol compounds include phenol, methoxyphenol, methylphenol, naphthalene-1-ol, naphthalene-2-ol, hydroxystyrene, and the like. Moreover, preferred monoamine compounds include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, and the like. Naphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, etc. Two or more of these can be used, and by reacting multiple types of end-capping agents, multiple different terminal groups can be introduced.
又,在密封樹脂末端的胺基時,能夠用具有能夠與胺基進行反應的官能基之化合物進行密封。對胺基之較佳的密封劑為羧酸酐、羧酸氯化物、羧酸溴化物、磺酸氯化物、磺酸酐、磺酸羧酸酐等為較佳,羧酸酐、羧酸氯化物為更佳。作為羧酸酐的較佳化合物,可以舉出乙酸酐、丙酸酐、草酸酐、琥珀酸酐、順丁烯二酸酐、鄰苯二甲酸酐、苯甲酸酐、5-降莰烯-2,3-二羧酸酐等。又,作為羧酸氯化物的較佳化合物,可以舉出乙醯氯、丙烯醯氯、丙醯氯、甲基丙烯醯氯、三甲基乙醯氯、環己烷甲醯氯、2-乙基己醯氯、桂皮醯氯、1-金剛烷甲醯氯、七氟丁醯氯、硬脂酸醯氯、苯甲醯氯等。 Furthermore, when sealing the amine group at the end of the resin, a compound having a functional group that can react with the amine group can be used for sealing. Preferred sealants for amine groups are carboxylic anhydride, carboxylic acid chloride, carboxylic acid bromide, sulfonic acid chloride, sulfonic acid anhydride, sulfonic acid carboxylic anhydride, etc., and carboxylic acid anhydride and carboxylic acid chloride are more preferred. Preferred compounds of carboxylic anhydride include acetic anhydride, propionic anhydride, oxalic anhydride, succinic anhydride, maleic anhydride, phthalic anhydride, benzoic anhydride, 5-norbornene-2,3-dicarboxylic anhydride, etc. In addition, as preferred compounds of carboxylic acid chlorides, there can be cited acetyl chloride, acryloyl chloride, propionyl chloride, methacryloyl chloride, trimethylacetyl chloride, cyclohexane methyl chloride, 2-ethylhexanoyl chloride, cinnamyl chloride, 1-adamantane methyl chloride, heptafluorobutyl chloride, stearyl chloride, benzoyl chloride, etc.
-固體析出- -Solid precipitation-
在製造聚醯亞胺前驅物等時,可以包括使固體析出之步驟。具體而言, 依據需要過濾出在反應液中共存之脫水縮合劑的吸水副產物之後,向水、脂肪族低級醇或其混合液等的不良溶劑投入所獲得之聚合物成分,使聚合物成分析出以作為固體析出並使其乾燥,從而能夠獲得聚醯亞胺前驅物等。為了提高純化度,可以重複將聚醯亞胺前驅物等再溶解、再沉澱、乾燥等的操作。進而,可以包括使用離子交換樹脂來去除離子性雜質之步驟。 When manufacturing a polyimide precursor, etc., a step of precipitating a solid may be included. Specifically, After filtering out the water-absorbing byproduct of the dehydration condensation agent coexisting in the reaction solution as needed, the obtained polymer component is added to a poor solvent such as water, aliphatic lower alcohol or a mixture thereof, and the polymer component is precipitated as a solid and dried, thereby obtaining a polyimide precursor, etc. In order to increase the degree of purification, operations such as re-dissolving, re-precipitating, and drying the polyimide precursor, etc. may be repeated. Furthermore, a step of removing ionic impurities using an ion exchange resin may be included.
〔含量〕 〔Content〕
本發明的樹脂組成物中之特定樹脂的含量相對於樹脂組成物的總固體成分為20質量%以上為較佳,30質量%以上為更佳,40質量%以上為進一步較佳,50質量%以上為更進一步較佳。又,本發明的樹脂組成物中之樹脂的含量相對於樹脂組成物的總固體成分為99.5質量%以下為較佳,99質量%以下為更佳,98質量%以下為進一步較佳,97質量%以下為更進一步較佳,95質量%以下為又更進一步較佳。 The content of the specific resin in the resin composition of the present invention is preferably 20% by mass or more relative to the total solid content of the resin composition, more preferably 30% by mass or more, further preferably 40% by mass or more, and further preferably 50% by mass or more. In addition, the content of the resin in the resin composition of the present invention is preferably 99.5% by mass or less relative to the total solid content of the resin composition, more preferably 99% by mass or less, further preferably 98% by mass or less, further preferably 97% by mass or less, and still further preferably 95% by mass or less.
本發明的樹脂組成物可以僅包含1種特定樹脂,亦可以包含2種以上。在包含2種以上之情況下,合計量在上述範圍內為較佳。 The resin composition of the present invention may contain only one specific resin or may contain two or more specific resins. When containing two or more specific resins, the total amount is preferably within the above range.
又,本發明的樹脂組成物包含至少2種樹脂亦較佳。 Furthermore, it is also preferred that the resin composition of the present invention contains at least 2 types of resins.
具體而言,本發明的樹脂組成物可以合計包含2種以上的特定樹脂和後述其他樹脂,亦可以包含2種以上的特定樹脂,但是包含2種以上的特定樹脂為較佳。 Specifically, the resin composition of the present invention may contain a total of two or more specific resins and other resins described below, or may contain two or more specific resins, but it is preferred to contain two or more specific resins.
在本發明的樹脂組成物包含2種以上的特定樹脂之情況下,例如包含為聚醯亞胺前驅物且源自二酐的結構(上述式(2)中所述之R115)不同之2種以上的聚醯亞胺前驅物為較佳。 When the resin composition of the present invention contains two or more specific resins, it is preferred that the resin composition contains two or more polyimide precursors having different structures (R 115 in the above formula (2)) derived from dianhydride, for example.
<其他樹脂> <Other resins>
本發明的樹脂組成物可以包含上述特定樹脂和與特定樹脂不同之其他樹脂(以下,亦簡稱為“其他樹脂”)。 The resin composition of the present invention may contain the above-mentioned specific resin and other resins different from the specific resin (hereinafter, also referred to as "other resins").
作為其他樹脂,可以舉出酚樹脂、聚醯胺、環氧樹脂、包含聚矽氧烷、矽氧烷結構之樹脂、(甲基)丙烯酸樹脂、(甲基)丙烯酸醯胺樹脂、胺甲酸乙酯樹脂、丁醛樹脂、苯乙烯樹脂、聚醚樹脂、聚酯樹脂等。 As other resins, phenol resins, polyamide, epoxy resins, resins containing polysiloxane and siloxane structures, (meth)acrylic resins, (meth)acrylic amide resins, urethane resins, butyral resins, styrene resins, polyether resins, polyester resins, etc. can be cited.
例如,藉由進一步加入(甲基)丙烯酸樹脂,可以獲得塗佈性優異之樹脂組成物,並且可以獲得耐溶劑性優異之圖案(硬化物)。 For example, by further adding (meth) acrylic resin, a resin composition with excellent coating properties can be obtained, and a pattern (cured product) with excellent solvent resistance can be obtained.
例如,代替後述聚合性化合物或除了後述聚合性化合物以外,將重量平均分子量為20,000以下的聚合性基值高的(例如,樹脂1g中之聚合性基的含有莫耳量為1×10-3莫耳/g以上)(甲基)丙烯酸樹脂添加至樹脂組成物中,從而能夠提高樹脂組成物的塗佈性、圖案(硬化物)的耐溶劑性等。 For example, by adding a (meth)acrylic resin having a weight average molecular weight of 20,000 or less and a high polymerizable group value (for example, the molar content of polymerizable groups in 1 g of the resin is 1×10 -3 mol/g or more) to the resin composition instead of or in addition to the polymerizable compound described below, the coatability of the resin composition, the solvent resistance of the pattern (cured product), etc. can be improved.
在本發明的樹脂組成物包含其他樹脂之情況下,其他樹脂的含量相對於樹脂組成物的總固體成分為0.01質量%以上為較佳,0.05質量%以上為更佳,1質量%以上為進一步較佳,2質量%以上為更進一步較佳,5質量%以上為又更進一步較佳,10質量%以上為再更進一步較佳。 When the resin composition of the present invention contains other resins, the content of the other resins relative to the total solid content of the resin composition is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, even more preferably 1% by mass or more, even more preferably 2% by mass or more, even more preferably 5% by mass or more, and even more preferably 10% by mass or more.
又,本發明的樹脂組成物中之其他樹脂的含量相對於樹脂組成物的總固體成分為80質量%以下為較佳,75質量%以下為更佳,70質量%以下為進一步較佳,60質量%以下為更進一步較佳,50質量%以下為又更進一步較佳。 Furthermore, the content of other resins in the resin composition of the present invention is preferably 80% by mass or less relative to the total solid content of the resin composition, more preferably 75% by mass or less, further preferably 70% by mass or less, further preferably 60% by mass or less, and still further preferably 50% by mass or less.
又,作為本發明的樹脂組成物的較佳的一態樣,亦能夠設為其他樹脂的含量為低含量之態樣。在上述態樣中,其他樹脂的含量相對於樹脂組成物的總固體成分為20質量%以下為較佳,15質量%以下為更佳,10質量% 以下為進一步較佳,5量%以下為更進一步較佳,1質量%以下為又更進一步較佳。上述含量的下限並無特別限定,只要為0質量%以上即可。 In addition, as a preferred embodiment of the resin composition of the present invention, the content of other resins can also be set to a low content. In the above embodiment, the content of other resins relative to the total solid content of the resin composition is preferably 20% by mass or less, 15% by mass or less is more preferred, 10% by mass or less is further preferred, 5% by mass or less is further preferred, and 1% by mass or less is further preferred. The lower limit of the above content is not particularly limited, as long as it is 0% by mass or more.
本發明的樹脂組成物可以僅包含1種其他樹脂,亦可以包含2種以上。在包含2種以上之情況下,合計量在上述範圍內為較佳。 The resin composition of the present invention may contain only one other resin or may contain two or more. When containing two or more resins, the total amount is preferably within the above range.
<化合物B> <Compound B>
本發明的硬化性樹脂組成物包含具有選自包括草酸單酯結構、草酸二酯結構、草酸單醯胺結構、草酸二醯胺結構及草酸酯醯胺結構之群組中的至少1種結構(以下,亦稱為“特定結構”。)和聚合性基之化合物B。 The curable resin composition of the present invention comprises a compound B having at least one structure selected from the group consisting of an oxalic acid monoester structure, an oxalic acid diester structure, an oxalic acid monoamide structure, an oxalic acid diamide structure, and an oxalate amide structure (hereinafter also referred to as a "specific structure") and a polymerizable group.
在本發明中,草酸單酯結構是指為下述式(S-1)所表示之結構且一者*與1價或2價以上的烴基直接鍵結之結構。 In the present invention, the oxalic acid monoester structure refers to a structure represented by the following formula (S-1) in which one of the * is directly bonded to a univalent or divalent or higher alkyl group.
在本發明中,草酸二酯結構是指為下述式(S-1)所表示之結構且兩者*與1價或2價以上的烴基直接鍵結之結構。與上述2個*鍵結之烴基可以相同亦可以不同。 In the present invention, the oxalic acid diester structure refers to a structure represented by the following formula (S-1) and a structure in which two * are directly bonded to a univalent or divalent or higher valent alkyl group. The alkyl groups bonded to the above two * may be the same or different.
在本發明中,草酸單醯胺結構是指為下述式(S-2)所表示之結構且與氮原子鍵結之*與1價或2價以上的烴基直接鍵結而與氧原子鍵結之*與氫原子直接鍵結之結構。 In the present invention, the oxalic acid monoamide structure refers to a structure represented by the following formula (S-2) and a structure in which the * bonded to the nitrogen atom is directly bonded to a univalent or divalent or higher alkyl group and the * bonded to the oxygen atom is directly bonded to a hydrogen atom.
在本發明中,草酸二醯胺結構是指在下述式(S-3)中,2個*分別與1價或2價以上的烴基直接鍵結之結構。與上述2個*鍵結之烴基可以相同亦可以不同。 In the present invention, the oxalic acid diamide structure refers to a structure in which two * in the following formula (S-3) are directly bonded to a univalent or divalent or higher valent alkyl group. The alkyl groups bonded to the above two * may be the same or different.
在本發明中,草酸酯醯胺結構是指在下述式(S-2)中,2個*分別與1價或2價以上的烴基直接鍵結之結構。與上述2個*鍵結之烴基可以相同亦可以不同。 In the present invention, the oxalate amide structure refers to a structure in which two * in the following formula (S-2) are directly bonded to a univalent or divalent or higher valent alkyl group. The alkyl groups bonded to the above two * may be the same or different.
在該等之中,從樹脂組成物中之各成分(例如,溶劑、樹脂或除了該等以外的成分等)的相容性的觀點考慮,式(S-1)為較佳。 Among them, formula (S-1) is preferred from the perspective of compatibility of the components in the resin composition (e.g., solvent, resin, or components other than these).
式(S-1)~式(S-3)中,RN分別獨立地表示氫原子或1價的有機基,*分別獨立地表示與其他結構的鍵結部位。 In formula (S-1) to formula (S-3), R N each independently represents a hydrogen atom or a monovalent organic group, and * each independently represents a bonding site with other structures.
RN表示氫原子或碳數1~20的1價的有機基為較佳,表示氫原子或碳數1~20的烴基為更佳,表示氫原子為進一步較佳。又,在式中RN為複數之情況下,該等RN可以相同亦可以不同。 RN preferably represents a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, more preferably a hydrogen atom or a alkyl group having 1 to 20 carbon atoms, and even more preferably a hydrogen atom. When RN in the formula is plural, the RNs may be the same or different.
作為上述烴基,可以為芳香族烴基、脂肪族烴基或由該等鍵表示之基團中的任一個,但是芳香族烴基或脂肪族烴基為較佳,烷基為更佳。 The above-mentioned alkyl group may be an aromatic alkyl group, an aliphatic alkyl group, or any of the groups represented by these bonds, but an aromatic alkyl group or an aliphatic alkyl group is preferred, and an alkyl group is more preferred.
化合物B可以僅包含1個特定結構,亦可以包含2個以上。在化合物B包含2個以上的特定結構之情況下,各特定結構可以相同,亦可以不同。 Compound B may contain only one specific structure or may contain two or more specific structures. When compound B contains two or more specific structures, each specific structure may be the same or different.
化合物B中之特定結構的含量為0.0001~0.1mol/g為較佳,0.001~0.01mol/g為更佳。 The content of the specific structure in compound B is preferably 0.0001~0.1 mol/g, and more preferably 0.001~0.01 mol/g.
作為化合物B中所包含之聚合性基,可以舉出自由基聚合性基、環氧基、氧環丁烷基、羥甲基、烷氧基甲基、烷氧基甲矽烷基、嵌段異氰酸酯基、唑基等公知的聚合性基,自由基聚合性基、環氧基或烷氧基甲矽烷基為較佳,自由基聚合性基為更佳。 Examples of the polymerizable group contained in compound B include a radical polymerizable group, an epoxy group, an oxobutylene group, a hydroxymethyl group, an alkoxymethyl group, an alkoxysilyl group, a blocked isocyanate group, A known polymerizable group such as an oxazolyl group, a radical polymerizable group, an epoxy group or an alkoxysilyl group is preferred, and a radical polymerizable group is more preferred.
作為上述自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 As the above-mentioned free radical polymerizable group, a group having an ethylenic unsaturated bond is preferred.
作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、順丁烯二醯亞胺基、乙烯基苯基、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基等,(甲基)丙烯醯氧基為較佳。 As the group having an ethylenic unsaturated bond, there can be cited vinyl, allyl, butylene diimide, vinylphenyl, (meth)acrylamide, (meth)acryloxy, etc., with (meth)acryloxy being preferred.
又,作為上述烷氧基甲矽烷基,可以為單烷氧基甲矽烷基、二烷氧基甲矽烷基、三烷氧基甲矽烷基中的任一個,但是二烷氧基甲矽烷基或三烷氧基甲矽烷基為較佳,三烷氧基甲矽烷基為更佳。 Furthermore, the alkoxysilyl group may be any one of a monoalkoxysilyl group, a dialkoxysilyl group, and a trialkoxysilyl group, but a dialkoxysilyl group or a trialkoxysilyl group is preferred, and a trialkoxysilyl group is more preferred.
上述烷氧基甲矽烷基中之烷氧基的碳數為1~10為較佳,1~4為更佳,1或2為進一步較佳,2為特佳。 The carbon number of the alkoxy group in the above alkoxysilyl group is preferably 1 to 10, more preferably 1 to 4, further preferably 1 or 2, and particularly preferably 2.
化合物B可以僅包含1個聚合性基,亦可以包含2個以上,但是從所獲得之化合物的耐藥品性的觀點考慮,包含2個以上為較佳,包含2~10個為更佳,包含2~6個為進一步較佳。在化合物B包含2個以上的聚合性基之情況下,各聚合性基的結構可以相同,亦可以不同。 Compound B may contain only one polymerizable group or may contain two or more. However, from the perspective of the drug resistance of the obtained compound, it is better to contain two or more, more preferably 2 to 10, and even more preferably 2 to 6. When compound B contains two or more polymerizable groups, the structures of the polymerizable groups may be the same or different.
化合物B中之聚合性基的含量為0.0001~0.1mol/g為較佳,0.001~0.008mol/g為更佳。 The content of polymerizable groups in compound B is preferably 0.0001~0.1 mol/g, and more preferably 0.001~0.008 mol/g.
在該等之中,化合物B為下述式(1)所表示之化合物為較佳。 Among them, compound B is preferably a compound represented by the following formula (1).
X1及X2分別獨立地為-O-或-NZ-,Z為氫原子或碳數1~20的1價的有機基,R2為氫原子或碳數1~20的1價的有機基,R1表示包含聚合性基 之1價的有機基。 X1 and X2 are independently -O- or -NZ-, Z is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, R2 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, and R1 represents a monovalent organic group including a polymerizable group.
式(1)中,X1及X2分別獨立地為-O-或-NZ-,均為-O-或者均為-NH-為較佳,均為-O-為更佳。 In formula (1), X1 and X2 are independently -O- or -NZ-, preferably both are -O- or both are -NH-, and more preferably both are -O-.
又,若X1及X2中的至少一者為-O-,則在樹脂組成物中之各成分(例如,溶劑、樹脂或除了該等以外的成分等)的相容性的方面而言為較佳。 Furthermore, when at least one of X1 and X2 is -O-, it is preferred in terms of compatibility with the components in the resin composition (for example, the solvent, the resin, or components other than these).
進而,若X1及X2中的至少一者為-NZ-,則凝聚性強,在耐藥品性的方面而言為較佳。 Furthermore, when at least one of X1 and X2 is -NZ-, the cohesiveness is strong and it is preferable in terms of chemical resistance.
式(1)中,Z為氫原子或碳數1~20的1價的有機基,表示氫原子或碳數1~20的烴基為較佳,表示氫原子為更佳。 In formula (1), Z is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, preferably a hydrogen atom or a alkyl group having 1 to 20 carbon atoms, and more preferably a hydrogen atom.
作為上述烴基,可以為芳香族烴基、脂肪族烴基或由該等鍵表示之基團中的任一個,但是芳香族烴基或脂肪族烴基為較佳,烷基為更佳。 The above-mentioned alkyl group may be an aromatic alkyl group, an aliphatic alkyl group or any of the groups represented by these bonds, but an aromatic alkyl group or an aliphatic alkyl group is preferred, and an alkyl group is more preferred.
式(1)中,R1表示包含聚合性基之1價的有機基。聚合性基的較佳態樣如作為上述化合物B中所包含之聚合性基的較佳態樣所記載。 In formula (1), R1 represents a monovalent organic group containing a polymerizable group. Preferred embodiments of the polymerizable group are as described above as preferred embodiments of the polymerizable group contained in compound B.
式(1)中,R1為下述式(P-1)所表示之基團為較佳。 In formula (1), R1 is preferably a group represented by the following formula (P-1).
式(P-1)中,L1表示單鍵或m+1價的連接基,A2表示聚合性基,m表示1以上的整數,*表示與X1的鍵結部位。 In formula (P-1), L1 represents a single bond or a linking group having a valence of m+1, A2 represents a polymerizable group, m represents an integer greater than 1, and * represents a bonding site with X1 .
式(P-1)中,L1為單鍵或烴基、醚鍵、羰基、硫醚鍵、磺醯基、-NRN-或該等2個以上鍵結而獲得之基團為較佳,單鍵或烴基、醚鍵、羰基、-NRN-或該等2個以上鍵結而獲得之基團為更佳,由烴基或烴基與醚鍵的鍵結 表示之基團為進一步較佳。 In formula (P-1), L1 is preferably a single bond or a alkyl group, an ether bond, a carbonyl group, a thioether bond, a sulfonyl group, -NR N -, or a group obtained by two or more of these bonds; more preferably, a single bond or a alkyl group, an ether bond, a carbonyl group, -NR N -, or a group obtained by two or more of these bonds; and even more preferably, a group represented by a alkyl group or a bond of a alkyl group and an ether bond.
上述RN表示氫原子或烴基,氫原子、烷基或芳基為更佳,氫原子或烷基為進一步較佳,氫原子為特佳。 The above-mentioned RN represents a hydrogen atom or a alkyl group, more preferably a hydrogen atom, an alkyl group or an aryl group, further preferably a hydrogen atom or an alkyl group, and particularly preferably a hydrogen atom.
作為上述L1中之烴基,碳數1~30的飽和脂肪族烴基、碳數6~30的芳香族烴基或由該等組合表示之基團為較佳,碳數1~10的飽和脂肪族烴基、從苯環去除2個以上的氫原子而獲得之基團或由該等鍵表示之基團為更佳。 As the alkyl group in the above L1 , a saturated aliphatic alkyl group having 1 to 30 carbon atoms, an aromatic alkyl group having 6 to 30 carbon atoms, or a group represented by these combinations is preferred, and a saturated aliphatic alkyl group having 1 to 10 carbon atoms, a group obtained by removing 2 or more hydrogen atoms from a benzene ring, or a group represented by these bonds is more preferred.
式(P-1)中,A2表示作為上述化合物B中所包含之聚合性基所記載之聚合性基,較佳態樣亦相同。 In formula (P-1), A2 represents the polymerizable group described as the polymerizable group contained in the above-mentioned compound B, and the preferred embodiment is also the same.
式(P-1)中,m為1~15的整數為較佳,1~10的整數為更佳,1~5的整數為進一步較佳,1~3的整數為特佳,1為最佳。 In formula (P-1), m is preferably an integer of 1 to 15, more preferably an integer of 1 to 10, further preferably an integer of 1 to 5, particularly preferably an integer of 1 to 3, and 1 is the best.
在該等之中,在本發明中,m為1,L1為由烴基、(聚)伸烷氧基或該等組合表示之基團之態樣亦較佳。 Among these, in the present invention, the embodiment in which m is 1 and L1 is a group represented by a alkyl group, a (poly) alkoxy group or a combination thereof is also preferred.
作為上述烴基,伸烷基、2價的芳香族烴基或由該等組合表示之基團為較佳,伸烷基或伸苯基為更佳。 As the above-mentioned alkyl group, an alkylene group, a divalent aromatic alkyl group or a group represented by a combination thereof is preferred, and an alkylene group or a phenylene group is more preferred.
在本說明書中,(聚)伸烷氧基表示伸烷氧基或聚伸烷氧基。又,在本發明中,聚伸烷氧基是指伸烷氧基直接鍵結2個以上之基團。聚伸烷氧基中所包含之複數個伸烷氧基中之伸烷基可以分別相同,亦可以不同。在聚伸烷氧基包含伸烷基不同之複數種伸烷氧基之情況下,聚伸烷氧基中之伸烷氧基的排列可以為無規排列,亦可以為具有嵌段之排列,還可以為具有交替等圖案之排列。 In this specification, (poly)alkoxyl groups represent alkoxyl groups or polyalkoxyl groups. In addition, in the present invention, polyalkoxyl groups refer to groups in which alkoxyl groups are directly bonded to two or more groups. The alkylene groups in the multiple alkoxyl groups contained in the polyalkoxyl groups may be the same or different. In the case where the polyalkoxyl groups contain multiple alkoxyl groups with different alkylene groups, the arrangement of the alkoxyl groups in the polyalkoxyl groups may be a random arrangement, an arrangement with blocks, or an arrangement with alternating patterns.
作為上述伸烷基,碳數1~30的伸烷基為較佳,碳數1~20的伸烷基 為更佳,碳數1~10的伸烷基為進一步較佳。 As the above-mentioned alkylene group, an alkylene group having 1 to 30 carbon atoms is preferred, an alkylene group having 1 to 20 carbon atoms is more preferred, and an alkylene group having 1 to 10 carbon atoms is further preferred.
作為上述芳香族烴基,碳數6~30的芳香族烴基為較佳,碳數6~20的芳香族烴基為更佳,伸苯基或伸萘基為進一步較佳,伸苯基為特佳。 As the above aromatic hydrocarbon group, an aromatic hydrocarbon group having 6 to 30 carbon atoms is preferred, an aromatic hydrocarbon group having 6 to 20 carbon atoms is more preferred, a phenylene group or a naphthylene group is further preferred, and a phenylene group is particularly preferred.
作為上述(聚)伸烷氧基中之伸烷基,碳數2~10的伸烷基為較佳,碳數2~4的伸烷基為更佳,伸乙基或伸丙基為更佳,伸乙基為進一步較佳。 As the alkylene group in the above-mentioned (poly)alkylene group, an alkylene group having 2 to 10 carbon atoms is preferred, an alkylene group having 2 to 4 carbon atoms is more preferred, an ethylene group or a propylene group is more preferred, and an ethylene group is further preferred.
又,聚伸烷氧基中所包含之伸烷氧基的數量(聚伸烷氧基的重複數)為2~20個為較佳,2~10個為更佳,2~5個為進一步較佳,2~4個為特佳。 Furthermore, the number of alkoxy groups contained in the polyalkoxy group (the number of repetitions of the polyalkoxy group) is preferably 2 to 20, more preferably 2 to 10, further preferably 2 to 5, and particularly preferably 2 to 4.
在該等之中,作為R1,下述式所表示之基團為較佳,但是並不限定於該等。在下述式中,*表示與式(1)中的X1的鍵結部位,R分別獨立地表示氫原子或甲基,Et表示乙基,n表示重複數,2~10為較佳。 Among them, the group represented by the following formula is preferred as R 1 , but is not limited thereto. In the following formula, * represents the bonding site with X 1 in formula (1), R independently represents a hydrogen atom or a methyl group, Et represents an ethyl group, and n represents a repetition number, preferably 2 to 10.
式(1)中,R2為氫原子、不包含聚合性基的1價的有機基或包含聚合性基之1價的有機基為較佳,包含聚合性基之1價的有機基為較佳。 In formula (1), R2 is preferably a hydrogen atom, a monovalent organic group not containing a polymerizable group, or a monovalent organic group containing a polymerizable group, and preferably a monovalent organic group containing a polymerizable group.
在R2為包含聚合性基之1價的有機基之情況下,R2的較佳態樣與上述R1的較佳態樣相同。 When R 2 is a monovalent organic group containing a polymerizable group, preferred aspects of R 2 are the same as the preferred aspects of R 1 described above.
又,在R2為包含聚合性基之1價的有機基之情況下,R1和R2可以為相同的基團,亦可以為不同之基團。R1和R2為相同的基團之態樣亦為本發明的較佳態樣之一。其中,在R2為式(P-1)所表示之基團之情況下,上述“與X1的鍵結部位”的記載替換為“與X2的鍵結部位”。 Furthermore, when R2 is a monovalent organic group containing a polymerizable group, R1 and R2 may be the same group or different groups. The aspect that R1 and R2 are the same group is also one of the preferred aspects of the present invention. Among them, when R2 is a group represented by formula (P-1), the description of the above "bonding site with X1 " is replaced by "bonding site with X2 ".
又,在R2為不包含聚合性基的1價的有機基之情況下,R2為碳數1~20的烴基為較佳,碳數1~4的烴基為更佳,碳數1~4的烷基為進一步較佳。 Furthermore, when R 2 is a monovalent organic group not containing a polymerizable group, R 2 is preferably a alkyl group having 1 to 20 carbon atoms, more preferably a alkyl group having 1 to 4 carbon atoms, and even more preferably an alkyl group having 1 to 4 carbon atoms.
化合物B的分子量(在具有分子量分布之情況下為重量平均分子量)為100~2000為較佳,150~1000為更佳。 The molecular weight of compound B (weight average molecular weight in the case of a molecular weight distribution) is preferably 100-2000, and more preferably 150-1000.
作為化合物B的具體例,可以舉出下述結構的化合物,但是並不限定於該等。 As specific examples of compound B, compounds with the following structures can be cited, but are not limited to them.
在下述化學式中,Et表示乙基,n及m分別獨立地表示重複數,2~10的整數為較佳。 In the following chemical formula, Et represents ethyl, and n and m independently represent the number of repetitions, preferably integers of 2 to 10.
[化學式22]
本發明的硬化性樹脂組成物相對於樹脂100質量份包含0.01~20質量%的化合物B為較佳,包含0.1~10質量%為更佳,包含0.5~5質量%為進一步較佳。 The curable resin composition of the present invention preferably contains 0.01 to 20 mass % of compound B relative to 100 mass parts of the resin, more preferably 0.1 to 10 mass % and even more preferably 0.5 to 5 mass % .
本發明的硬化性樹脂組成物可以單獨包含1種化合物B,亦可以包含2種以上。 The curable resin composition of the present invention may contain only one compound B or may contain two or more.
在包含2種以上之情況下,其合計量在上述範圍內為較佳。 In the case of involving two or more types, it is better for the total amount to be within the above range.
<溶劑> <Solvent>
本發明的樹脂組成物包含溶劑為較佳。 The resin composition of the present invention preferably contains a solvent.
溶劑能夠任意使用公知的溶劑。溶劑較佳為有機溶劑。作為有機溶劑,可以舉出酯類、醚類、酮類、環狀烴類、亞碸類、醯胺類、脲類、醇類等化合物。 Any known solvent can be used as the solvent. The solvent is preferably an organic solvent. Examples of organic solvents include compounds such as esters, ethers, ketones, cyclic hydrocarbons, sulfides, amides, ureas, and alcohols.
作為酯類,例如可以舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、乙酸己酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例如,烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例如,3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例如,2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、己酸乙酯、庚酸乙酯、丙二酸二 甲酯、丙二酸二乙酯等作為較佳者。 Examples of the esters include ethyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetates (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl 3-alkoxypropionates (e.g., methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate), Esters, etc.)), alkyl 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, ethyl hexanoate, ethyl heptanoate, dimethyl malonate, diethyl malonate, etc. are preferred.
作為醚類,例如可以舉出乙二醇二甲醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲基醚、二乙二醇丁基甲基醚、三乙二醇二甲醚、四乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇二甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乙二醇單丁醚、乙二醇單丁醚乙酸酯、二乙二醇乙基甲基醚、丙二醇單丙醚乙酸酯、二丙二醇二甲醚等作為較佳者。 As ethers, for example, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol ethyl methyl ether, propylene glycol monopropyl ether acetate, dipropylene glycol dimethyl ether, etc. can be cited as preferred ones.
作為酮類,例如可以舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、3-甲基環己酮、左旋葡聚糖酮、二氫葡聚糖酮等作為較佳者。 As ketones, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, 3-methylcyclohexanone, levoglucosanone, dihydroglucosanone, etc. can be cited as preferred ones.
作為環狀烴類,例如可以舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類作為較佳者。 As cyclic hydrocarbons, aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene are preferred.
作為亞碸類,例如可以舉出二甲基亞碸作為較佳者。 As the sulfoxides, for example, dimethyl sulfoxide can be cited as a preferred one.
作為醯胺類,可以舉出N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N-環己酯-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、N,N-二甲基異丁醯胺、3-甲氧基-N,N-二甲基丙醯胺、3-丁氧基-N,N-二甲基丙醯胺、N-甲醯基嗎啉、N-乙醯基嗎啉等作為較佳者。 As amides, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, N,N-dimethylisobutyramide, 3-methoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, N-formylmorpholine, N-acetylmorpholine, etc. can be cited as preferred ones.
作為脲類,可以舉出N,N,N’,N’-四甲基脲、1,3-二甲基-2-咪唑啶酮等作為較佳者。 As ureas, N,N,N’,N’-tetramethylurea, 1,3-dimethyl-2-imidazolidinone, etc. can be cited as preferred ones.
作為醇類,可以舉出甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、1-戊醇、1-己醇、苯甲醇、乙二醇單甲基醚、1-甲氧基-2-丙醇、2-乙氧基乙 醇、二乙二醇單乙醚、二乙二醇單二乙二醇單己醚、三乙二醇單甲基醚、丙二醇單丙二醇單乙醚、丙二醇單甲醚、聚乙二醇單甲基醚、聚丙二醇、四乙二醇、乙二醇單丁醚、乙二醇單乙二醇單芐醚、乙二醇單乙二醇單苯基醚、甲基苯基甲醇、正戊醇、甲基戊醇及雙丙酮醇等。 As alcohols, there can be cited methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, benzyl alcohol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether, triethylene glycol monomethyl ether, propylene glycol monopropylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monoethylene glycol monobenzyl ether, ethylene glycol monoethylene glycol monophenyl ether, methyl phenyl alcohol, n-pentanol, methylpentanol and diacetone alcohol, etc.
關於溶劑,從塗佈面性狀的改善等觀點考慮,混合2種以上之形態亦較佳。 Regarding solvents, from the perspective of improving the properties of the coated surface, it is better to mix two or more solvents.
在本發明中,選自3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、環戊酮、γ-丁內酯、二甲基亞碸、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、N-甲基-2-吡咯啶酮、丙二醇甲醚及丙二醇甲醚乙酸酯、左旋葡聚糖酮、二氫葡聚糖酮中之1種溶劑或由2種以上構成之混合溶劑為較佳。同時使用二甲基亞碸和γ-丁內酯或同時使用N-甲基-2-吡咯啶酮和乳酸乙酯為特佳。 In the present invention, it is preferred to use one solvent selected from 3-ethoxypropionic acid methyl ester, 3-ethoxypropionic acid ethyl ester, ethyl solvent acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, 3-methoxypropionic acid methyl ester, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether and propylene glycol methyl ether acetate, levoglucosanone, dihydroglucosanone or a mixed solvent consisting of two or more of them. It is particularly preferred to use dimethyl sulfoxide and γ-butyrolactone or to use N-methyl-2-pyrrolidone and ethyl lactate at the same time.
從塗佈性的觀點考慮,將溶劑的含量設為本發明的樹脂組成物的總固體成分濃度成為5~80質量%之量為較佳,設為成為5~75質量%之量為更佳,設為成為10~70質量%之量為進一步較佳,設為成為20~70質量%為更進一步較佳。關於溶劑含量,只要依據塗膜的所期望厚度和塗佈方法進行調節即可。 From the perspective of coating properties, the content of the solvent is preferably set to an amount where the total solid content concentration of the resin composition of the present invention is 5 to 80 mass %, more preferably 5 to 75 mass %, more preferably 10 to 70 mass %, and even more preferably 20 to 70 mass %. The solvent content can be adjusted according to the desired thickness of the coating and the coating method.
本發明的樹脂組成物可以僅含有1種溶劑,亦可以含有2種以上。在含有2種以上的溶劑之情況下,其合計在上述範圍內為較佳。 The resin composition of the present invention may contain only one solvent or may contain two or more solvents. When containing two or more solvents, it is preferred that the total amount is within the above range.
〔聚合起始劑〕 [Polymerization initiator]
本發明的樹脂組成物包含能夠藉由光和/或熱而開始聚合之聚合起始劑 為較佳。本發明的樹脂組成物包含光聚合起始劑及熱聚合起始劑中的至少一者為較佳,尤其包含光聚合起始劑為較佳。 The resin composition of the present invention preferably contains a polymerization initiator capable of initiating polymerization by light and/or heat. The resin composition of the present invention preferably contains at least one of a photopolymerization initiator and a thermal polymerization initiator, and particularly preferably contains a photopolymerization initiator.
光聚合起始劑為光自由基聚合起始劑為較佳。作為光自由基聚合起始劑,並無特別限制,能夠從公知的光自由基聚合起始劑中適當選擇。例如,對紫外線區域至可見區域的光線具有感光性之光自由基聚合起始劑為較佳。又,亦可以為與光激勵之敏化劑產生某些作用而生成活性自由基之活性劑。 The photopolymerization initiator is preferably a photoradical polymerization initiator. There is no particular limitation on the photoradical polymerization initiator, and it can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator that is sensitive to light in the ultraviolet region to the visible region is preferred. In addition, it can also be an activator that generates active radicals by reacting with a photoexcited sensitizer.
光自由基聚合起始劑至少含有1種在波長約240~800nm(較佳為330~500nm)的範圍內至少具有約50L/mol-1/cm-1莫耳吸光係數之化合物為較佳。關於化合物的莫耳吸光係數,能夠使用公知的方法來測定。例如,藉由紫外可見分光光度計(Varian Medical Systems,Inc.製Cary-5 spectrophotometer),並使用乙酸乙酯溶劑在0.01g/L的濃度下進行測定為較佳。 The photo-free radical polymerization initiator preferably contains at least one compound having a molar absorption coefficient of at least about 50 L/mol -1 /cm -1 in the wavelength range of about 240 to 800 nm (preferably 330 to 500 nm). The molar absorption coefficient of the compound can be measured using a known method. For example, it is preferably measured using an ultraviolet-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian Medical Systems, Inc.) and using an ethyl acetate solvent at a concentration of 0.01 g/L.
作為光自由基聚合起始劑,能夠任意使用公知的化合物。例如,可以舉出鹵化烴衍生物(例如具有三骨架之化合物、具有二唑骨架之化合物、具有三鹵甲基之化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮等α-胺基酮化合物、羥基苯乙酮等α-羥基酮化合物、偶氮系化合物、疊氮化合物、茂金屬化合物、有機硼化合物、鐵芳烴錯合物等。關於該等詳細內容,能夠參閱日本特開2016-027357號公報的0165~0182段、國際公開第2015/199219號的0138~0151段的記載,並將該內容編入本說明書中。又,可以舉出日本特開2014-130173號公報的 0065~0111段、日本專利第6301489號公報中所記載之化合物、MATERI AL STAGE 37~60p,vol.19,No.3,2019中所記載之過氧化物系光聚合起始劑、國際公開第2018/221177號中所記載的光聚合起始劑、國際公開第2018/110179號中所記載的光聚合起始劑、日本特開2019-043864號公報中所記載的光聚合起始劑、日本特開2019-044030號公報中所記載的光聚合起始劑、日本特開2019-167313號公報中所記載的過酸化物系起始劑,並將該等內容亦編入本說明書中。 As the photo-radical polymerization initiator, any known compound can be used. For example, halogenated hydrocarbon derivatives (e.g., having three Skeleton compounds, having Compounds having a triazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, α-aminoketone compounds such as aminoacetophenone, α-hydroxyketone compounds such as hydroxyacetophenone, azo compounds, metallocene compounds, organic boron compounds, iron aromatic complexes, etc. For the details, reference can be made to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015/199219, and the contents are incorporated into this specification. In addition, the compounds described in paragraphs 0065 to 0111 of Japanese Patent Application No. 2014-130173, Japanese Patent Application No. 6301489, and MATERI AL STAGE 37~60p, vol.19, No.3, 2019, the peroxide-based photopolymerization initiator described in International Publication No. 2018/221177, the photopolymerization initiator described in International Publication No. 2018/110179, the photopolymerization initiator described in Japanese Patent Publication No. 2019-043864, the photopolymerization initiator described in Japanese Patent Publication No. 2019-044030, and the peroxide-based initiator described in Japanese Patent Publication No. 2019-167313, and these contents are also incorporated into this specification.
作為酮化合物,例如可以例示日本特開2015-087611號公報的0087段中所記載的化合物,並將該內容編入本說明書中。在市售品中,亦可以較佳地使用KAYACURE DETX-S(Nippon Kayaku Co.,Ltd.製)。 As ketone compounds, for example, compounds described in paragraph 0087 of Japanese Patent Publication No. 2015-087611 can be exemplified, and the contents are incorporated into this specification. Among commercially available products, KAYACURE DETX-S (manufactured by Nippon Kayaku Co., Ltd.) can also be preferably used.
在本發明的一實施態樣中,作為光自由基聚合起始劑,能夠較佳地使用羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如能夠使用日本特開平10-291969號公報中所記載的胺基苯乙酮系起始劑、日本專利第4225898號中所記載的醯基氧化膦系起始劑,並將該內容編入本說明書中。 In one embodiment of the present invention, hydroxyacetophenone compounds, aminoacetophenone compounds and acylphosphine compounds can be preferably used as photoradical polymerization initiators. More specifically, for example, aminoacetophenone-based initiators described in Japanese Patent Publication No. 10-291969 and acylphosphine oxide-based initiators described in Japanese Patent No. 4225898 can be used, and the contents are incorporated into this specification.
作為α-羥基酮系起始劑,能夠使用Omnirad 184、Omnirad 1173、Omnirad 2959、Omnirad 127(以上為IGM Resins B.V.公司製)、IRGACURE 184(IRGACURE為註冊商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(產品名稱:均為BASF公司製)。 As the α-hydroxyketone-based initiator, Omnirad 184, Omnirad 1173, Omnirad 2959, Omnirad 127 (all manufactured by IGM Resins B.V.), IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, IRGACURE 127 (product names: all manufactured by BASF) can be used.
作為α-胺基酮系起始劑,能夠使用Omnirad 907、Omnirad 369、Omnirad 369E、Omnirad 379EG(以上為IGM Resins B.V.公司製)、 IRGACURE 907、IRGACURE 369及IRGACURE 379(產品名稱:均為BASF公司製)。 As the α-aminoketone-based initiator, Omnirad 907, Omnirad 369, Omnirad 369E, Omnirad 379EG (all manufactured by IGM Resins B.V.), IRGACURE 907, IRGACURE 369 and IRGACURE 379 (product names: all manufactured by BASF) can be used.
作為胺基苯乙酮系起始劑,亦能夠使用極大吸收波長與365nm或405nm等波長光源匹配之日本特開2009-191179號公報中所記載的化合物,並將該內容編入本說明書中。 As aminoacetophenone-based initiators, compounds described in Japanese Patent Publication No. 2009-191179, which have a maximum absorption wavelength that matches a wavelength light source such as 365nm or 405nm, can also be used, and the content is incorporated into this manual.
作為醯基氧化膦系起始劑,可以舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦等。又,能夠使用Omnirad 819、Omnirad TPO(以上為IGM Resins B.V.公司製)、IRGACURE-819或IRGACURE-TPO(產品名稱:均為BASF公司製)。 As the acylphosphine oxide-based initiator, 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide and the like can be cited. In addition, Omnirad 819, Omnirad TPO (both manufactured by IGM Resins B.V.), IRGACURE-819 or IRGACURE-TPO (product names: all manufactured by BASF) can be used.
作為茂金屬化合物,可以例示IRGACURE-784、IRGACURE-784EG(均為BASF公司製)、Keycure VIS 813(King Brother Chem公司製)等。 Examples of metallocene compounds include IRGACURE-784, IRGACURE-784EG (both manufactured by BASF), Keycure VIS 813 (manufactured by King Brother Chem), etc.
作為光自由基聚合起始劑,可以更佳地舉出肟化合物。藉由使用肟化合物,能夠更有效地提高曝光寬容度。肟化合物的曝光寬容度(曝光餘量)較廣,並且亦作為光硬化促進劑而起作用,因此為特佳。 As a photo-radical polymerization initiator, oxime compounds can be more effectively used. By using oxime compounds, the exposure tolerance can be more effectively improved. Oxime compounds have a wider exposure tolerance (exposure margin) and also act as a photohardening accelerator, so they are particularly good.
作為肟化合物的具體例,可以舉出日本特開2001-233842號公報中所記載的化合物、日本特開2000-080068號公報中所記載的化合物、日本特開2006-342166號公報中所記載的化合物、J.C.S.Perkin II(1979年,pp.1653-1660)中所記載的化合物、J.C.S.Perkin II(1979年,pp.156-162)中所記載的化合物、Journal of Photopolymer Science and Technology(1995年,pp.202-232)中所記載的化合物、日本特開2000-066385號公報中所記載的化合物、日本特表2004-534797號公報中所記載的化合物、日本特開 2017-019766號公報中所記載的化合物、日本專利第6065596號公報中所記載的化合物、國際公開第2015/152153號中所記載的化合物、國際公開第2017/051680號中所記載的化合物、日本特開2017-198865號公報中所記載的化合物、國際公開第2017/164127號的0025~0038段中所記載的化合物、國際公開第2013/167515號中所記載的化合物等,並將該內容編入本說明書中。 Specific examples of oxime compounds include compounds described in Japanese Patent Application Publication No. 2001-233842, compounds described in Japanese Patent Application Publication No. 2000-080068, compounds described in Japanese Patent Application Publication No. 2006-342166, compounds described in J.C.S. Perkin II (1979, pp. 1653-1660), compounds described in J.C.S. Perkin II (1979, pp. 156-162), and compounds described in Journal of Photopolymer Science and Technology. Technology (1995, pp. 202-232), compounds described in Japanese Patent Publication No. 2000-066385, compounds described in Japanese Patent Publication No. 2004-534797, compounds described in Japanese Patent Publication No. 2017-019766, compounds described in Japanese Patent Publication No. 6065596, compounds described in International Publication No. 2 The compounds described in 015/152153, the compounds described in International Publication No. 2017/051680, the compounds described in Japanese Patent Publication No. 2017-198865, the compounds described in paragraphs 0025 to 0038 of International Publication No. 2017/164127, the compounds described in International Publication No. 2013/167515, etc., and the contents are incorporated into this specification.
作為較佳的肟化合物,例如可以舉出下述結構的化合物、3-苯甲醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、3-丙醯氧基亞胺基丁烷-2-酮、2-乙醯氧基亞胺基戊烷-3-酮、2-乙醯氧基亞胺基-1-苯基丙烷-1-酮、2-苯甲醯氧基亞胺基-1-苯基丙烷-1-酮、3-(4-甲苯磺醯氧基)亞胺基丁烷-2-酮及2-乙氧基羰氧基亞胺基-1-苯基丙烷-1-酮等。在本發明的樹脂組成物中,尤其使用肟化合物(肟系的光自由基聚合起始劑)作為光自由基聚合起始劑為較佳。肟系光自由基聚合起始劑在分子內具有>C=N-O-C(=O)-的連接基。 Preferred oxime compounds include, for example, compounds having the following structures: 3-benzoyloxyiminobutane-2-one, 3-acetyloxyiminobutane-2-one, 3-propionyloxyiminobutane-2-one, 2-acetyloxyiminopentane-3-one, 2-acetyloxyimino-1-phenylpropane-1-one, 2-benzoyloxyimino-1-phenylpropane-1-one, 3-(4-toluenesulfonyloxy)iminobutane-2-one, and 2-ethoxycarbonyloxyimino-1-phenylpropane-1-one. In the resin composition of the present invention, it is particularly preferred to use an oxime compound (oxime-based photoradical polymerization initiator) as the photoradical polymerization initiator. Oxime-based photo-free radical polymerization initiators have a linking group >C=N-O-C(=O)- in the molecule.
市售品中,亦可以較佳地使用IRGACURE OXE 01、IRGACURE OXE 02、IRGACURE OXE 03、IRGACURE OXE 04(以上為BASF公司製)、ADEKA OPTOMER N-1919(ADEKA CORPORATION製、日本特開2012-014052號公報中所記載的光自由基聚合起始劑2)。又,亦 能夠使用TR-PBG-304、TR-PBG-305(Changzhou Tronly New Electronic Materials CO.,LTD.製)、ADEKA ARKLS NCI-730、NCI-831及ADEKA ARKLS NCI-930(ADEKA CORPORATION製)。又,能夠使用DFI-091(DAITO CHEMIX Co.,Ltd.製)、SpeedCure PDO(SARTOMER ARKEMA製)。又,亦能夠使用下述結構的肟化合物。 Among the commercially available products, IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (all manufactured by BASF), ADEKA OPTOMER N-1919 (manufactured by ADEKA CORPORATION, photoradical polymerization initiator 2 described in Japanese Patent Publication No. 2012-014052) can also be preferably used. In addition, TR-PBG-304, TR-PBG-305 (manufactured by Changzhou Tronly New Electronic Materials CO., LTD.), ADEKA ARKLS NCI-730, NCI-831 and ADEKA ARKLS NCI-930 (manufactured by ADEKA CORPORATION) can also be used. In addition, DFI-091 (manufactured by DAITO CHEMIX Co., Ltd.) and SpeedCure PDO (manufactured by SARTOMER ARKEMA) can be used. In addition, oxime compounds having the following structures can also be used.
作為光自由基聚合起始劑,亦能夠使用具有茀環之肟化合物。作為具有茀環之肟化合物的具體例,可以舉出日本特開2014-137466號公報中所記載的化合物、日本專利06636081號中所記載的化合物,並將該內容編入本說明書中。 As a photoradical polymerization initiator, an oxime compound having a fluorene ring can also be used. As specific examples of oxime compounds having a fluorene ring, compounds described in Japanese Patent Publication No. 2014-137466 and compounds described in Japanese Patent No. 06636081 can be cited, and the contents are incorporated into this specification.
作為光自由基聚合起始劑,亦能夠使用具有咔唑環中的至少1個苯環成為萘環之骨架之肟化合物。作為該種肟化合物的具體例,可以舉出國際公開第2013/083505號中所記載的化合物,並將該內容編入本說明書中。 As a photoradical polymerization initiator, an oxime compound having a skeleton in which at least one benzene ring in a carbazole ring is replaced by a naphthalene ring can also be used. As a specific example of such an oxime compound, the compound described in International Publication No. 2013/083505 can be cited, and the content is incorporated into this specification.
又,亦能夠使用具有氟原子之肟化合物。作為該種肟化合物的具體例,可以舉出日本特開2010-262028號公報中所記載之化合物、日本特表2014-500852號公報的0345段中所記載之化合物24、36~40、日本特開2013-164471號公報的0101段中所記載之化合物(C-3)等,並將該內容編入本說明書中。 In addition, oxime compounds having fluorine atoms can also be used. Specific examples of such oxime compounds include compounds described in Japanese Patent Publication No. 2010-262028, compounds 24, 36 to 40 described in paragraph 0345 of Japanese Patent Publication No. 2014-500852, and compound (C-3) described in paragraph 0101 of Japanese Patent Publication No. 2013-164471, and the contents are incorporated into this specification.
作為光聚合起始劑,能夠使用具有硝基之肟化合物。具有硝基之肟化合物設為二聚體亦較佳。作為具有硝基之肟化合物的具體例,可以舉出日本特開2013-114249號公報的0031~0047段、日本特開2014-137466號公報的0008~0012段、0070~0079段中所記載之化合物、日本專利4223071號公報的0007~0025段中所記載之化合物,並將該內容編入本說明書中。又,作為具有硝基之肟化合物,亦可以舉出ADEKA ARKLS NCI-831(ADEKA CORPORATION製)。 As a photopolymerization initiator, an oxime compound having a nitro group can be used. It is also preferable that the oxime compound having a nitro group is set as a dimer. As specific examples of oxime compounds having a nitro group, the compounds described in paragraphs 0031 to 0047 of Japanese Patent Publication No. 2013-114249, paragraphs 0008 to 0012 and paragraphs 0070 to 0079 of Japanese Patent Publication No. 2014-137466, and the compounds described in paragraphs 0007 to 0025 of Japanese Patent Publication No. 4223071 can be cited, and the contents are incorporated into this specification. In addition, as an oxime compound having a nitro group, ADEKA ARKLS NCI-831 (manufactured by ADEKA CORPORATION) can also be cited.
作為光自由基聚合起始劑,亦能夠使用具有苯并呋喃骨架之肟化合物。作為具體例,可以舉出國際公開第2015/036910號中所記載之OE-01~OE-75。 As a photoradical polymerization initiator, an oxime compound having a benzofuran skeleton can also be used. As a specific example, OE-01 to OE-75 described in International Publication No. 2015/036910 can be cited.
作為光自由基聚合起始劑,亦能夠使用在咔唑骨架上具有羥基之取代基鍵結而獲得之肟化合物。作為該種光聚合起始劑,可以舉出國際公開第2019/088055號中所記載之化合物等,並將該內容編入本說明書 中。 As a photo-radical polymerization initiator, an oxime compound obtained by bonding a substituent having a hydroxyl group to a carbazole skeleton can also be used. As such a photo-polymerization initiator, compounds described in International Publication No. 2019/088055 can be cited, and the contents are incorporated into this specification.
作為光聚合起始劑,亦能夠使用具有在芳香族環上導入有拉電子基團之芳香族環基ArOX1之肟化合物(以下,亦稱為肟化合物OX)。作為上述芳香族環基ArOX1所具有之拉電子基團,可以舉出醯基、硝基、三氟甲基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、氰基,醯基及硝基為較佳,從容易形成耐光性優異之膜等理由考慮,醯基為更佳,苯甲醯基為進一步較佳。苯甲醯基可以具有取代基。作為取代基,鹵素原子、氰基、硝基、羥基、烷基、烷氧基、芳基、芳氧基、雜環基、雜環氧基、烯基、烷基硫基、芳基硫基、醯基或胺基為較佳,烷基、烷氧基、芳基、芳氧基、雜環氧基、烷基硫基、芳基硫基或胺基為更佳,烷氧基、烷基硫基或胺基為進一步較佳。 As a photopolymerization initiator, an oxime compound having an aromatic ring group Ar OX1 with an electron-withdrawing group introduced into the aromatic ring (hereinafter, also referred to as an oxime compound OX) can also be used. As the electron-withdrawing group possessed by the above-mentioned aromatic ring group Ar OX1 , there can be cited an acyl group, a nitro group, a trifluoromethyl group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, and a cyano group. Acyl groups and nitro groups are preferred. Acyl groups are more preferred, and benzoyl groups are further preferred because of the reason that a film with excellent light resistance can be easily formed. The benzoyl group may have a substituent. As the substituent, a halogen atom, a cyano group, a nitro group, a hydroxyl group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxygen group, an alkenyl group, an alkylthio group, an arylthio group, an acyl group or an amino group is preferred; an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic oxygen group, an alkylthio group, an arylthio group or an amino group is more preferred; an alkoxy group, an alkylthio group or an amino group is further preferred.
肟化合物OX為選自式(OX1)所表示之化合物及式(OX2)所表示之化合物中的至少1種為較佳,式(OX2)所表示之化合物為更佳。 The oxime compound OX is preferably at least one selected from the compounds represented by formula (OX1) and the compounds represented by formula (OX2), and the compound represented by formula (OX2) is more preferred.
式中,RX1表示烷基、烯基、烷氧基、芳基、芳氧基、雜環基、雜環氧 基、烷基硫基、芳基硫基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、醯基、醯氧基、胺基、亞膦醯基、胺甲醯基或胺磺醯基,RX2表示烷基、烯基、烷氧基、芳基、芳氧基、雜環基、雜環氧基、烷基硫基、芳基硫基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、醯氧基或胺基,RX3~RX14分別獨立地表示氫原子或取代基。 In the formula, RX1 represents an alkyl group, an alkenyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkylthio group, an arylthio group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an acyl group, an acyloxy group, an amino group, a phosphinyl group, an aminoformyl group or an aminosulfonyl group, RX2 represents an alkyl group, an alkenyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclic oxy group, an alkylthio group, an arylthio group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an acyloxy group or an amino group, and RX3 to RX14 each independently represent a hydrogen atom or a substituent.
其中,RX10~RX14中的至少1個為拉電子基團。 Among them, at least one of RX10 ~ RX14 is an electron-withdrawing group.
在上述式中,RX12為拉電子基團,RX10、RX11、RX13、RX14為氫原子為較佳。 In the above formula, RX12 is an electron-withdrawing group, and RX10 , RX11 , RX13 , and RX14 are preferably hydrogen atoms.
作為肟化合物OX的具體例,可以舉出日本專利第4600600號公報的0083~0105段中所記載的化合物,並將該內容編入本說明書中。 As specific examples of oxime compounds OX, the compounds described in paragraphs 0083 to 0105 of Japanese Patent No. 4600600 can be cited, and the contents are incorporated into this specification.
作為最佳的肟化合物,可以舉出日本特開2007-269779號公報中所示之具有特定取代基之肟化合物或日本特開2009-191061號公報中所示之具有硫芳基之肟化合物等,並將該內容編入本說明書中。 As the best oxime compound, there can be cited the oxime compound having a specific substituent shown in Japanese Patent Publication No. 2007-269779 or the oxime compound having a thioaryl group shown in Japanese Patent Publication No. 2009-191061, and the contents are incorporated into this specification.
從曝光靈敏度的觀點考慮,光自由基聚合起始劑為選自包括三鹵甲基三化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯基-苯-鐵錯合物及其鹽、鹵甲基二唑化合物、3-芳基取代香豆素化合物之群組中的化合物為較佳。 From the viewpoint of exposure sensitivity, the photo radical polymerization initiator is selected from the group consisting of trihalomethyl tri compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and their derivatives, cyclopentadienyl-benzene-iron complexes and their salts, halogenated methyl Compounds from the group consisting of oxadiazole compounds and 3-aryl-substituted coumarin compounds are preferred.
進一步較佳的光自由基聚合起始劑為三鹵甲基三化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、 三芳基咪唑二聚體、鎓鹽化合物、二苯甲酮化合物、苯乙酮化合物,選自包括三鹵甲基三化合物、α-胺基酮化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、二苯甲酮化合物之群組中的至少1種化合物為更進一步較佳,使用茂金屬化合物或肟化合物為又更進一步較佳。 A further preferred photo-radical polymerization initiator is trihalomethyl tris(III) compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryl imidazole dimers, onium salt compounds, benzophenone compounds, acetophenone compounds, selected from trihalomethyl tri It is more preferred that at least one compound selected from the group consisting of a compound, an α-amino ketone compound, a metallocene compound, an oxime compound, a triarylimidazole dimer, and a benzophenone compound be used, and it is even more preferred that a metallocene compound or an oxime compound be used.
又,光自由基聚合起始劑亦能夠使用二苯甲酮、N,N’-四甲基-4,4’-二胺基二苯甲酮(米其勒酮(Michler’s ketone))等N,N’-四烷基-4,4’-二胺基二苯甲酮,2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1,2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1等芳香族酮、烷基蒽醌等與芳香環縮環而形成之醌類、安息香烷基醚等安息香醚化合物、安息香、烷基安息香等安息香化合物、苄基二甲基縮酮等苄基衍生物等。又,亦能夠使用下述式(I)所表示之化合物。 In addition, the photo-radical polymerization initiator can also use benzophenone, N,N'-tetraalkyl-4,4'-diaminobenzophenone (Michler's ketone) and other N,N'-tetraalkyl-4,4'-diaminobenzophenone, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1,2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-acetone-1 and other aromatic ketones, quinones formed by condensation of alkyl anthraquinone and aromatic rings, benzoin ether compounds such as benzoin alkyl ether, benzoin, benzoin compounds such as alkyl benzoin, benzyl derivatives such as benzyl dimethyl ketal, etc. In addition, the compound represented by the following formula (I) can also be used.
式(I)中,RI00為碳數1~20的烷基、藉由1個以上的氧原子而中斷之碳數2~20的烷基、碳數1~12的烷氧基或苯基或碳數1~20的烷基、碳數1~12的烷氧基、鹵素原子、環戊基、環己基、碳數2~12的烯基、經藉由1個以上的氧原子而中斷之碳數2~18的烷基及碳數1~4的烷基中的至少1個取代的苯基或聯苯基,RI01為式(II)所表示之基團或為與RI00相同的基團,RI02~RI04分別獨立地為碳數1~12的烷基、碳數1~12的烷氧基或鹵素原子。 In formula (I), R 100 is an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxy group having 1 to 12 carbon atoms, or a phenyl group, or a phenyl group or a biphenyl group substituted by at least one of an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 2 to 12 carbon atoms, an alkyl group having 2 to 18 carbon atoms interrupted by one or more oxygen atoms, and an alkyl group having 1 to 4 carbon atoms; R 101 is a group represented by formula (II) or a group identical to R 100 ; and R 102 to R 104 are each independently an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom.
式中,RI05~RI07與上述式(I)的RI02~RI04相同。 In the formula, R I05 to R I07 are the same as R I02 to R I04 in the above formula (I).
又,光自由基聚合起始劑亦能夠使用國際公開第2015/125469號的0048~0055段中所記載的化合物,並將該內容編入本說明書中。 In addition, the photoradical polymerization initiator can also use the compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/125469, and the content is incorporated into this specification.
作為光自由基聚合起始劑,可以使用2官能或3官能以上的光自由基聚合起始劑。藉由使用該種光自由基聚合起始劑,從光自由基聚合起始劑的1分子產生2個以上的自由基,因此可以獲得良好的靈敏度。又,在使用非對稱結構的化合物之情況下,結晶性降低而在溶劑等中的溶解性提高,變得難以經時析出,從而能夠提高樹脂組成物的經時穩定性。作為2官能或3官能以上的光自由基聚合起始劑的具體例,可以舉出日本特表2010-527339號公報、日本特表2011-524436號公報、國際公開第2015/004565號、日本特表2016-532675號公報的0407~0412段、國際公開第2017/033680號的0039~0055段中所記載之肟化合物的二聚體、日本特表2013-522445號公報中所記載之化合物(E)及化合物(G)、國際公開第2016/034963號中所記載之Cmpd1~7、日本特表2017-523465號公報的0007段中所記載之肟酯類光起始劑、日本特開2017-167399號公報的0020~0033段中所記載之光起始劑、日本特開2017-151342號公報的0017~0026段中所記載之光聚合起始劑(A)、日本專利第6469669號公報中所記載之肟酯光起始劑等,並將該內容編入本說明書中。 As the photoradical polymerization initiator, a difunctional or trifunctional or higher photoradical polymerization initiator can be used. By using such a photoradical polymerization initiator, two or more radicals are generated from one molecule of the photoradical polymerization initiator, so that good sensitivity can be obtained. In addition, when a compound with an asymmetric structure is used, the crystallinity is reduced and the solubility in a solvent is improved, and it becomes difficult to precipitate over time, thereby improving the stability of the resin composition over time. Specific examples of bifunctional or trifunctional or higher photoradical polymerization initiators include dimers of oxime compounds described in JP-A-2010-527339, JP-A-2011-524436, International Publication No. 2015/004565, paragraphs 0407 to 0412 of JP-A-2016-532675, paragraphs 0039 to 0055 of International Publication No. 2017/033680, and compounds (E) and (G) described in JP-A-2013-522445. ), Cmpd1~7 described in International Publication No. 2016/034963, oxime ester photoinitiator described in paragraph 0007 of Japanese Patent Publication No. 2017-523465, photoinitiator described in paragraphs 0020~0033 of Japanese Patent Publication No. 2017-167399, photopolymerization initiator (A) described in paragraphs 0017~0026 of Japanese Patent Publication No. 2017-151342, oxime ester photoinitiator described in Japanese Patent Publication No. 6469669, etc., and the contents are incorporated into this specification.
在包含光聚合起始劑之情況下,其含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%,更進一步較佳為1.0~10質量%。光聚合起始劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的光聚合起始劑之情況下,合計量在上述範圍內為較佳。 When a photopolymerization initiator is included, its content relative to the total solid content of the resin composition of the present invention is preferably 0.1-30 mass%, more preferably 0.1-20 mass%, further preferably 0.5-15 mass%, and further preferably 1.0-10 mass%. The photopolymerization initiator may contain only one type or two or more types. When two or more photopolymerization initiators are contained, the total amount is preferably within the above range.
再者,光聚合起始劑有時亦作為熱聚合起始劑而發揮功能,因此有時藉由烘箱或加熱板等的加熱而進一步進行基於光聚合起始劑之交聯。 Furthermore, the photopolymerization initiator sometimes also functions as a thermal polymerization initiator, so sometimes the crosslinking based on the photopolymerization initiator is further carried out by heating in an oven or a heating plate.
〔敏化劑〕 [Sensitizer]
樹脂組成物可以包括敏化劑。敏化劑吸收特定的活性放射線而成為電子激勵狀態。成為電子激勵狀態之敏化劑與熱自由基聚合起始劑、光自由基聚合起始劑等接觸,從而產生電子轉移、能量轉移、發熱等作用。藉此,熱自由基聚合起始劑、光自由基聚合起始劑引起化學變化而分解,並生成自由基、酸或鹼。 The resin composition may include a sensitizer. The sensitizer absorbs specific active radiation and becomes an electronically excited state. The sensitizer in the electronically excited state comes into contact with a thermal radical polymerization initiator, a photoradical polymerization initiator, etc., thereby generating electron transfer, energy transfer, heat, etc. As a result, the thermal radical polymerization initiator and the photoradical polymerization initiator cause chemical changes and decompose, and generate free radicals, acids or bases.
作為能夠使用的敏化劑,能夠使用乙醇胺系、二苯甲酮系、米其勒酮系、香豆素系、吡唑偶氮系、苯胺基偶氮系、三苯基甲烷系、蒽醌系、蒽系、蒽吡啶酮系、亞苄基系、氧雜菁系、吡唑并三唑偶氮系、吡啶酮偶氮系、花青系、啡噻系、吡咯并吡唑偶氮次甲基系、系、酞菁系、苯并吡喃系、靛藍系等化合物。 As the sensitizer that can be used, ethanolamine series, benzophenone series, michler's ketone series, coumarin series, pyrazole azo series, anilino azo series, triphenylmethane series, anthraquinone series, anthracene series, anthrapyridone series, benzylidene series, oxocyanine series, pyrazolotriazole azo series, pyridone azo series, cyanine series, phenanthridine series, Series, pyrrolopyrazole azomethine series, Compounds such as phthalocyanine series, benzopyran series, indigo series, etc.
作為敏化劑,例如可以舉出米其勒酮、4,4’-雙(二乙胺基)二苯甲酮、2,5-雙(4’-二乙胺基亞苄基)環戊烷、2,6-雙(4’-二乙胺基亞苄基)環己酮、2,6-雙(4’-二乙胺基亞苄基)-4-甲基環己酮、4,4’-雙(二甲基胺基)查耳酮、4,4’-雙(二乙胺基)查耳酮、對二甲基胺基苯亞烯丙基二氫茚酮、對二甲 基胺基亞苄基二氫茚酮、2-(對二甲基胺基苯基亞聯苯基)-苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)異萘并噻唑、1,3-雙(4’-二甲基胺基亞苄基)丙酮、1,3-雙(4’-二乙胺基亞苄基)丙酮、3,3’-羰基-雙(7-二乙胺基香豆素)、3-乙醯基-7-二甲基胺基香豆素、3-乙氧基羰基-7-二甲基胺基香豆素、3-苄氧基羰基-7-二甲基胺基香豆素、3-甲氧基羰基-7-二乙胺基香豆素、3-乙氧基羰基-7-二乙胺基香豆素(7-(二乙胺基)香豆素-3-羧酸乙酯)、N-苯基-N’-乙基乙醇胺、N-苯基二乙醇胺、N-對甲苯基二乙醇胺、N-苯基乙醇胺、4-嗎啉基二苯甲酮、二甲基胺基苯甲酸異戊酯、二乙胺基苯甲酸異戊酯、2-巰基苯并咪唑、1-苯基-5-巰基四唑、2-巰基苯并噻唑、2-(對二甲基胺基苯乙烯基)苯并唑、2-(對二甲基胺基苯乙烯基)苯并噻唑、2-(對二甲基胺基苯乙烯基)萘并(1,2-d)噻唑、2-(對二甲基胺基苯甲醯基)苯乙烯、二苯基乙醯胺、苯甲醯苯胺、N-甲基乙醯苯胺、3’,4’-二甲基乙醯苯胺等。 Examples of the sensitizer include michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzylidene)cyclopentane, 2,6-bis(4'-diethylaminobenzylidene)cyclohexanone, 2,6-bis(4'-diethylaminobenzylidene)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethylamino) Chalcone, p-dimethylaminophenylallylidene dihydroindanone, p-dimethylaminobenzylidene dihydroindanone, 2-(p-dimethylaminophenylbiphenylene)-benzothiazole, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzylidene)acetone, 1,3-bis(4'-diethylaminobenzylidene)acetone, 3-Benzyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin (7-(diethylamino)coumarin) 3-hydroxybenzoic acid ethyl ester), N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p-tolyldiethanolamine, N-phenylethanolamine, 4-morpholinylbenzophenone, isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate, 2-butylbenzimidazole, 1-phenyl-5-butyltetrazole, 2-butylbenzothiazole, 2-(p-dimethylaminostyryl)benzo azole, 2-(p-dimethylaminostyryl)benzothiazole, 2-(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzyl)styrene, diphenylacetamide, benzaniline, N-methylacetaniline, 3',4'-dimethylacetaniline, etc.
又,可以使用其他敏化色素。 In addition, other sensitizing pigments can be used.
關於敏化色素的詳細內容,能夠參閱日本特開2016-027357號公報的0161~0163段的記載,並將該內容編入本說明書中。 For details about the sensitizing dye, please refer to paragraphs 0161 to 0163 of Japanese Patent Application No. 2016-027357, and the contents are incorporated into this manual.
在樹脂組成物包含敏化劑之情況下,敏化劑的含量相對於樹脂組成物的總固體成分為0.01~20質量%為較佳,0.1~15質量%為更佳,0.5~10質量%為進一步較佳。敏化劑可以單獨使用1種,亦可以同時使用2種以上。 When the resin composition contains a sensitizer, the content of the sensitizer is preferably 0.01 to 20 mass % relative to the total solid content of the resin composition, more preferably 0.1 to 15 mass %, and even more preferably 0.5 to 10 mass %. The sensitizer may be used alone or in combination of two or more.
〔鏈轉移劑〕 [Chain transfer agent]
本發明的樹脂組成物可以含有鏈轉移劑。關於鏈轉移劑,例如在高分 子詞典第三版(高分子學會(The Society of Polymer Science,Japan)編,2005年)683-684頁中被定義。作為鏈轉移劑,例如可以使用在分子內具有-S-S-、-SO2-S-、-N-O-、SH、PH、SiH及GeH之化合物群組、具有用於RAFT(Reversible Addition Fragmentation chain Transfer:可逆加成鏈轉移聚合)聚合之硫羰硫基之二硫代苯甲酸酯、三硫代碳酸酯、二硫代胺基甲酸酯、黃原酸酯(Xanthate)化合物等。該等對低活性自由基供給氫而生成自由基或者在被氧化之後可以藉由去質子來生成自由基。尤其,能夠較佳地使用硫醇化合物。 The resin composition of the present invention may contain a chain transfer agent. Chain transfer agents are defined, for example, in the third edition of the Polymer Dictionary (edited by The Society of Polymer Science, Japan, 2005) pages 683-684. As chain transfer agents, for example, a compound group having -SS-, -SO 2 -S-, -NO-, SH, PH, SiH and GeH in the molecule, dithiobenzoate, trithiocarbonate, dithiocarbamate, xanthate compounds having a thiocarbonylthio group for RAFT (Reversible Addition Fragmentation chain Transfer) polymerization, etc. can be used. These can generate free radicals by donating hydrogen to low-activity free radicals or can generate free radicals by deprotonation after being oxidized. In particular, a thiol compound can be preferably used.
又,鏈轉移劑亦能夠使用國際公開第2015/199219號的0152~0153段中所記載的化合物,並將該內容編入本說明書中。 In addition, the chain transfer agent can also use the compounds described in paragraphs 0152 to 0153 of International Publication No. 2015/199219, and the content is incorporated into this specification.
在本發明的樹脂組成物具有鏈轉移劑之情況下,鏈轉移劑的含量相對於本發明的樹脂組成物的總固體成分100質量份為0.01~20質量份為較佳,0.1~10質量份為更佳,0.5~5質量份為進一步較佳。鏈轉移劑可以為僅1種,亦可以為2種以上。在鏈轉移劑為2種以上之情況下,其合計在上述範圍內為較佳。 When the resin composition of the present invention contains a chain transfer agent, the content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass relative to 100 parts by mass of the total solid content of the resin composition of the present invention. The chain transfer agent may be only one or more than two. When there are more than two chain transfer agents, it is preferred that the total amount is within the above range.
〔光酸產生劑〕 [Photoacid generator]
本發明的樹脂組成物包含光酸產生劑為較佳。 The resin composition of the present invention preferably contains a photoacid generator.
光酸產生劑表示藉由200nm~900nm的光照射而產生布忍斯特酸及路易斯酸中的至少一者之化合物。所照射之光較佳為波長300nm~450nm的光,更佳為330nm~420nm的光。在單獨使用光酸產生劑或與敏化劑的同時使用時,能夠藉由感光而產生酸的光酸產生劑為較佳。 Photoacid generator refers to a compound that generates at least one of Brünster acid and Lewis acid by irradiation with light of 200nm~900nm. The irradiated light is preferably light with a wavelength of 300nm~450nm, and more preferably light with a wavelength of 330nm~420nm. When the photoacid generator is used alone or used together with a sensitizer, a photoacid generator that can generate acid by photosensitization is preferred.
作為所產生之酸的例子,可以較佳地舉出鹵化氫、羧酸、磺酸、亞磺 酸、硫代亞磺酸、磷酸、磷酸單酯、磷酸二酯、硼衍生物、磷衍生物、銻衍生物、過氧化鹵素、磺酸醯胺等。 As examples of the acid generated, preferably hydrogen halides, carboxylic acids, sulfonic acids, sulfinic acids, thiosulfinic acids, phosphoric acids, phosphoric acid monoesters, phosphoric acid diesters, boron derivatives, phosphorus derivatives, antimony derivatives, halogen peroxides, sulfonic acid amides, etc. can be cited.
作為本發明的樹脂組成物中所使用之光酸產生劑,例如可以舉出醌二疊氮化合物、肟磺酸鹽化合物、有機鹵化化合物、有機硼酸鹽化合物、二磺酸化合物、鎓鹽化合物等。 Examples of photoacid generators used in the resin composition of the present invention include quinone diazide compounds, oxime sulfonate compounds, organic halogenated compounds, organic borate compounds, disulfonic acid compounds, onium salt compounds, etc.
從靈敏度、保存穩定性的觀點考慮,有機鹵素化合物、肟磺酸鹽化合物、鎓鹽化合物為較佳,從所形成之膜的機械特性等之觀點考慮,肟酯為較佳。 From the perspective of sensitivity and storage stability, organic halogen compounds, oxime sulfonate compounds, and onium salt compounds are preferred, and from the perspective of the mechanical properties of the formed film, oxime esters are preferred.
作為醌二疊氮化合物,可以舉出醌二疊氮的磺酸酯鍵於1價或多元的羥基化合物而獲得者,醌二疊氮的磺酸磺醯胺鍵於1價或多元的胺化合物而獲得者,醌二疊氮的磺酸酯鍵和/或磺醯胺鍵於聚羥基聚胺化合物而獲得者等。該等聚羥基化合物、聚胺基化合物、聚羥基聚胺基化合物的所有官能基可以未經醌二疊氮取代,但是進行平均而官能基整體的40莫耳%以上經醌二疊氮取代為較佳。藉由含有該種醌二疊氮化合物,能夠獲得對作為通常的紫外線之水銀燈的i射線(波長365nm)、h射線(波長405nm)、g射線(波長436nm)進行感光之樹脂組成物。 Examples of the quinone diazide compound include those obtained by forming a sulfonate bond of quinone diazide with a monovalent or polyvalent hydroxyl compound, those obtained by forming a sulfonate sulfonamide bond of quinone diazide with a monovalent or polyvalent amine compound, and those obtained by forming a sulfonate bond and/or a sulfonamide bond of quinone diazide with a polyhydroxy polyamine compound. All functional groups of the polyhydroxy compounds, polyamine compounds, and polyhydroxy polyamine compounds may not be substituted with quinone diazide, but preferably, 40 mol% or more of the total functional groups are substituted with quinone diazide on average. By containing this quinone diazide compound, a resin composition can be obtained that is sensitive to i-ray (wavelength 365nm), h-ray (wavelength 405nm), and g-ray (wavelength 436nm) of a mercury lamp, which are common ultraviolet rays.
作為羥基化合物,具體而言,可以舉出酚、三羥基二苯甲酮、4甲氧基酚、異丙醇、辛醇、第三丁醇、環己醇、萘酚、Bis-Z、BisP-EZ、TekP-4HBPA、TrisP-HAP、TrisP-PA、TrisP-SA、TrisOCR-PA、BisOCHP-Z、BisP-MZ、BisP-PZ、BisP-IPZ、BisOCP-IPZ、BisP-CP、BisRS-2P、BisRS-3P、BisP-OCHP、亞甲基三-FR-CR、BisRS-26X、DML-MBPC、DML-MBOC、DML-OCHP、DML-PCHP、DML-PC、DML-PTBP、DML-34X、DM L-EP、DML-POP、二羥甲基-BisOC-P、DML-PFP、DML-PSBP、DML-MTrisPC、TriML-P、TriML-35XL、TML-BP、TML-HQ、TML-pp-BPF、TML-BPA、TMOM-BP、HML-TPPHBA、HML-TPHAP(以上為產品名稱,Honshu Chemical Industry Co.,Ltd.製)、BIR-OC、BIP-PC、BIR-PC、BIR-PTBP、BIR-PCHP、BIP-BIOC-F、4PC、BIR-BIPC-F、TEP-BIP-A、46DMOC、46DMOEP、TM-BIP-A(以上為產品名稱,ASAHI YUKIZAI CORPORATION製)、2,6-二甲氧基甲基-4-第三丁基酚、2,6-二甲氧基甲基-對甲酚、2,6-二乙醯氧基甲基-對甲酚、萘酚、四羥基二苯甲酮、沒食子酸甲基酯、雙酚A、雙酚E、亞甲基雙酚、BisP-AP(產品名稱,Honshu Chemical Industry Co.,Ltd.製)、酚醛清漆樹脂等,但是並不限定於該等。 Specific examples of the hydroxyl compound include phenol, trihydroxybenzophenone, 4-methoxyphenol, isopropyl alcohol, octanol, tert-butyl alcohol, cyclohexanol, naphthol, Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, TrisP-SA, TrisOCR-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP-IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, methylene tris-FR-CR, BisRS-2 6X, DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML-PC, DML-PTBP, DML-34X, DML-EP, DML-POP, dihydroxymethyl-BisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC, TriML-P, TriML-35XL, TML-BP, TML-HQ, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP (the above are product names, Honshu Chemical Industry Co., Ltd.), BIR-OC, BIP-PC, BIR-PC, BIR-PTBP, BIR-PCHP, BIP-BIOC-F, 4PC, BIR-BIPC-F, TEP-BIP-A, 46DMOC, 46DMOEP, TM-BIP-A (the above are product names, manufactured by ASAHI YUKIZAI CORPORATION), 2,6-dimethoxymethyl-4-tert-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diethoxymethyl-p-cresol, naphthol, tetrahydroxybenzophenone, methyl gallate, bisphenol A, bisphenol E, methylene bisphenol, BisP-AP (product name, manufactured by Honshu Chemical Industry Co., Ltd.), novolac resin, etc., but not limited to them.
作為胺基化合物,具體而言,可以舉出苯胺、甲基苯胺、二乙胺、丁胺、1,4-伸苯基二胺、1,3-伸苯基二胺、4,4’-二胺基二苯醚、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、4,4’-二胺基二苯醚等,但是並不限定於該等。 As amino compounds, specifically, aniline, methylaniline, diethylamine, butylamine, 1,4-phenylenediamine, 1,3-phenylenediamine, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenyl ether, etc. can be cited, but it is not limited to these.
又,作為聚羥基聚胺基化合物,具體而言,可以舉出2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、3,3’-二羥基聯苯胺等,但是並不限定於該等。 In addition, as polyhydroxy polyamino compounds, specifically, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, 3,3'-dihydroxybenzidine, etc. can be cited, but it is not limited to them.
在該等之中,包含酚化合物及與4-萘醌二疊氮磺醯基的酯作為醌二疊氮化合物為較佳。藉此,能夠獲得對i射線曝光之更高的靈敏度和更高的解析度。 Among them, phenol compounds and esters with 4-naphthoquinone diazide sulfonyl groups are preferred as quinone diazide compounds. This can achieve higher sensitivity and higher resolution for i-ray exposure.
本發明的樹脂組成物中所使用之醌二疊氮化合物的含量相對於樹脂100質量份為1~50質量份為較佳,10~40質量份為更佳。藉由 將醌二疊氮化合物的含量設在該範圍內,可以獲得曝光部和未曝光部的對比度,從而能夠實現更高靈敏度化,因此為較佳。進而,可以依據需要添加敏化劑等。 The content of the quinone diazide compound used in the resin composition of the present invention is preferably 1 to 50 parts by mass, and more preferably 10 to 40 parts by mass relative to 100 parts by mass of the resin. By setting the content of the quinone diazide compound within this range, the contrast between the exposed part and the unexposed part can be obtained, thereby achieving higher sensitivity, which is preferred. Furthermore, a sensitizer, etc. can be added as needed.
光酸產生劑為包含肟磺酸鹽基之化合物(以下,亦簡稱為“肟磺酸鹽化合物”)為較佳。 The photoacid generator is preferably a compound containing an oxime sulfonate group (hereinafter, also referred to as "oxime sulfonate compound").
肟磺酸鹽化合物只要具有肟磺酸鹽基,則並無特別限制,但是下述式(OS-1)、後述式(OS-103)、式(OS-104)或式(OS-105)所表示之肟磺酸鹽化合物為較佳。 The oxime sulfonate compound is not particularly limited as long as it has an oxime sulfonate group, but the oxime sulfonate compound represented by the following formula (OS-1), the later-described formula (OS-103), the formula (OS-104) or the formula (OS-105) is preferred.
式(OS-1)中,X3表示烷基、烷氧基或鹵素原子。在存在複數個X3之情況下,分別可以相同,亦可以不同。上述X3中之烷基及烷氧基可以具有取代基。作為上述X3中之烷基,碳數1~4的直鏈狀或支鏈狀烷基為較佳。作為上述X3中之烷氧基,碳數1~4的直鏈狀或支鏈狀烷氧基為較佳。作為上述X3中之鹵素原子,氯原子或氟原子為較佳。 In formula (OS-1), X 3 represents an alkyl group, an alkoxy group or a halogen atom. When there are multiple X 3 groups, they may be the same or different. The alkyl group and the alkoxy group in the above X 3 may have a substituent. As the alkyl group in the above X 3 , a linear or branched alkyl group having 1 to 4 carbon atoms is preferred. As the alkoxy group in the above X 3 , a linear or branched alkoxy group having 1 to 4 carbon atoms is preferred. As the halogen atom in the above X 3 , a chlorine atom or a fluorine atom is preferred.
式(OS-1)中,m3表示0~3的整數,0或1為較佳。在m3為2或3時,複數個X3可以相同亦可以不同。 In formula (OS-1), m3 represents an integer of 0 to 3, preferably 0 or 1. When m3 is 2 or 3, the plurality of X3 may be the same or different.
式(OS-1)中,R34表示烷基或芳基,碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基、碳數1~5的鹵化烷氧基、可以經W取代的苯基、可以經W取代的萘基或可以經W取代的蒽基為較佳。W表示 鹵素原子、氰基、硝基、碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基或碳數1~5的鹵化烷氧基、碳數6~20的芳基、碳數6~20的鹵化芳基。 In formula (OS-1), R 34 represents an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, a halogenated alkoxy group having 1 to 5 carbon atoms, a phenyl group which may be substituted with W, a naphthyl group which may be substituted with W, or an anthracenyl group which may be substituted with W. W represents a halogen atom, a cyano group, a nitro group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, or a halogenated alkoxy group having 1 to 5 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogenated aryl group having 6 to 20 carbon atoms.
式(OS-1)中,m3為3,X3為甲基,X3的取代位置為鄰位,R34為碳數1~10的直鏈狀烷基、7,7-二甲基-2-氧代降崁基甲基或對甲苯基的化合物為特佳。 In formula (OS-1), the compound wherein m3 is 3, X3 is methyl, the substitution position of X3 is the ortho position, and R34 is a linear alkyl group having 1 to 10 carbon atoms, 7,7-dimethyl-2-oxonorthomethyl or p-tolyl is particularly preferred.
作為式(OS-1)所表示之肟磺酸鹽化合物的具體例,可以例示日本特開2011-209692號公報的0064~0068段、日本特開2015-194674號公報的0158~0167段中所記載之以下化合物,並將該等內容編入本說明書中。 As specific examples of the oxime sulfonate compound represented by formula (OS-1), the following compounds described in paragraphs 0064 to 0068 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0158 to 0167 of Japanese Patent Application Publication No. 2015-194674 can be exemplified, and these contents are incorporated into this specification.
式(OS-103)~式(OS-105)中,Rs1表示烷基、芳基或雜芳基,有時存在複數個之Rs2分別獨立地表示氫原子、烷基、芳基或鹵素原子,有時存在複數個之Rs6分別獨立地表示鹵素原子、烷基、烷氧基、磺酸 基、胺基磺醯基或烷氧基磺醯基,Xs表示O或S,ns表示1或2,ms表示0~6的整數。 In formula (OS-103) to formula (OS-105), R s1 represents an alkyl group, an aryl group or a heteroaryl group, a plurality of R s2s may exist and each independently represents a hydrogen atom, an alkyl group, an aryl group or a halogen atom, a plurality of R s6s may exist and each independently represents a halogen atom, an alkyl group, an alkoxy group, a sulfonic acid group, an aminosulfonyl group or an alkoxysulfonyl group, Xs represents O or S, ns represents 1 or 2, and ms represents an integer of 0 to 6.
式(OS-103)~式(OS-105)中,Rs1所表示之烷基(碳數1~30為較佳)、芳基(碳數6~30為較佳)或雜芳基(碳數4~30為較佳)在可以獲得本發明的效果之範圍內可以具有公知的取代基。 In formula (OS-103) to formula (OS-105), the alkyl group (preferably having 1 to 30 carbon atoms), aryl group (preferably having 6 to 30 carbon atoms) or heteroaryl group (preferably having 4 to 30 carbon atoms) represented by Rs1 may have a known substituent within the range that the effect of the present invention can be obtained.
式(OS-103)~式(OS-105)中,Rs2為氫原子、烷基(碳數1~12為較佳)或芳基(碳數6~30為較佳)為較佳,氫原子或烷基為更佳。在化合物中有時存在2個以上之Rs2中,1個或2個為烷基、芳基或鹵素原子為較佳,1個為烷基、芳基或鹵素原子為更佳,1個為烷基且其餘為氫原子為特佳。Rs2所表示之烷基或芳基在可以獲得本發明的效果之範圍內可以具有公知的取代基。 In formula (OS-103) to formula (OS-105), R s2 is preferably a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms) or an aryl group (preferably having 6 to 30 carbon atoms), and a hydrogen atom or an alkyl group is more preferred. In a compound, when there are two or more R s2 , preferably one or two are alkyl groups, aryl groups or halogen atoms, more preferably one is an alkyl group, aryl group or halogen atom, and particularly preferably one is an alkyl group and the rest are hydrogen atoms. The alkyl group or aryl group represented by R s2 may have a known substituent as long as the effect of the present invention can be obtained.
式(OS-103)、式(OS-104)或式(OS-105)中,Xs表示O或S,O為較佳。上述式(OS-103)~(OS-105)中,包含Xs作為環員之環為5員環或6員環。 In formula (OS-103), formula (OS-104) or formula (OS-105), Xs represents O or S, preferably O. In the above formulas (OS-103) to (OS-105), the ring containing Xs as a ring member is a 5-membered ring or a 6-membered ring.
式(OS-103)~式(OS-105)中,ns表示1或2,在Xs為O之情況下,ns為1為較佳,並且在Xs為S之情況下,ns為2為較佳。 In formula (OS-103) to formula (OS-105), ns represents 1 or 2. When Xs is O, ns is preferably 1, and when Xs is S, ns is preferably 2.
式(OS-103)~式(OS-105)中,Rs6所表示之烷基(碳數1~30為較佳)及烷氧基(碳數1~30為較佳)可以具有取代基。 In formula (OS-103) to formula (OS-105), the alkyl group (preferably having 1 to 30 carbon atoms) and the alkoxy group (preferably having 1 to 30 carbon atoms) represented by R s6 may have a substituent.
式(OS-103)~式(OS-105)中,ms表示0~6的整數,0~2的整數為較佳,0或1為更佳,0為特佳。 In formula (OS-103) to formula (OS-105), ms represents an integer from 0 to 6, preferably an integer from 0 to 2, more preferably 0 or 1, and particularly preferably 0.
又,上述式(OS-103)所表示之化合物為下述式(OS-106)、式(OS-110)或式(OS-111)所表示之化合物為特佳,上述式(OS-104) 所表示之化合物為下述式(OS-107)所表示之化合物為特佳,上述式(OS-105)所表示之化合物為下述式(OS-108)或式(OS-109)所表示之化合物為特佳。 Furthermore, the compound represented by the above formula (OS-103) is particularly preferably a compound represented by the following formula (OS-106), formula (OS-110) or formula (OS-111), the compound represented by the above formula (OS-104) is particularly preferably a compound represented by the following formula (OS-107), and the compound represented by the above formula (OS-105) is particularly preferably a compound represented by the following formula (OS-108) or formula (OS-109).
式(OS-106)~式(OS-111)中,Rt1表示烷基、芳基或雜芳基,Rt7表示氫原子或溴原子,Rt8表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,Rt9表示氫原子、鹵素原子、甲基或甲氧基,Rt2表示氫原子或甲基。 In formula (OS-106) to formula (OS-111), R t1 represents an alkyl group, an aryl group or a heteroaryl group, R t7 represents a hydrogen atom or a bromine atom, R t8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, a methoxymethyl group, a phenyl group or a chlorophenyl group, R t9 represents a hydrogen atom, a halogen atom, a methyl group or a methoxy group, and R t2 represents a hydrogen atom or a methyl group.
式(OS-106)~式(OS-111)中,Rt7表示氫原子或溴原子,氫原子為較佳。 In formula (OS-106) to formula (OS-111), R t7 represents a hydrogen atom or a bromine atom, and a hydrogen atom is preferred.
式(OS-106)~式(OS-111)中,Rt8表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,碳數1~8的烷基、鹵素原子或苯基為較佳,碳數1~8的烷基為更佳,碳數1~6的烷基為進一步較佳,甲基為特佳。 In formula (OS-106) to formula (OS-111), R t8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, a methoxymethyl group, a phenyl group or a chlorophenyl group, preferably an alkyl group having 1 to 8 carbon atoms, a halogen atom or a phenyl group, more preferably an alkyl group having 1 to 8 carbon atoms, further preferably an alkyl group having 1 to 6 carbon atoms, and particularly preferably a methyl group.
式(OS-106)~式(OS-111)中,Rt9表示氫原子、鹵素原子、甲基或甲氧基,氫原子為較佳。 In formula (OS-106) to formula (OS-111), R t9 represents a hydrogen atom, a halogen atom, a methyl group or a methoxy group, and a hydrogen atom is preferably used.
Rt2表示氫原子或甲基,氫原子為較佳。 R t2 represents a hydrogen atom or a methyl group, preferably a hydrogen atom.
又,在上述肟磺酸鹽化合物中,關於肟的立體結構(E,Z),可以為其中任一者,亦可以為混合物。 In addition, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z) of the oxime may be any one of them or a mixture.
作為上述式(OS-103)~式(OS-105)所表示之肟磺酸鹽化合物的具體例,可以例示日本特開2011-209692號公報的0088~0095段、日本特開2015-194674號公報的0168~0194段中所記載的化合物,並將該等內容編入本說明書中。 As specific examples of the oxime sulfonate compounds represented by the above formula (OS-103) to formula (OS-105), the compounds described in paragraphs 0088 to 0095 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0168 to 0194 of Japanese Patent Application Publication No. 2015-194674 can be cited, and these contents are incorporated into this specification.
作為包含至少1個肟磺酸鹽基之肟磺酸鹽化合物的較佳的其他態樣,可以舉出下述式(OS-101)、式(OS-102)所表示之化合物。 As other preferred aspects of the oxime sulfonate compound containing at least one oxime sulfonate group, compounds represented by the following formula (OS-101) and formula (OS-102) can be cited.
式(OS-101)或式(OS-102)中,Ru9表示氫原子、烷基、烯基、烷氧基、烷氧羰基、醯基、胺甲醯基、胺磺醯基、磺基、氰基、芳基或雜芳基。Ru9為氰基或芳基之態樣為更佳,Ru9為氰基、苯基或萘基之態樣為進一步較佳。 In formula (OS-101) or formula (OS-102), R u9 represents a hydrogen atom, an alkyl group, an alkenyl group, an alkoxy group, an alkoxycarbonyl group, an acyl group, a carbamoyl group, a sulfamoyl group, a sulfo group, a cyano group, an aryl group, or a heteroaryl group. It is more preferred that R u9 is a cyano group or an aryl group, and it is further preferred that R u9 is a cyano group, a phenyl group, or a naphthyl group.
式(OS-101)或式(OS-102)中,Ru2a表示烷基或芳基。 In Formula (OS-101) or Formula (OS-102), R u2a represents an alkyl group or an aryl group.
式(OS-101)或式(OS-102)中,Xu表示-O-、-S-、-NH-、-NRu5-、- CH2-、-CRu6H-或CRu6Ru7-,Ru5~Ru7分別獨立地表示烷基或芳基。 In formula (OS-101) or formula (OS-102), Xu represents -O-, -S-, -NH-, -NRu5- , -CH2- , -CRu6H- or CRu6Ru7- , and Ru5 to Ru7 each independently represent an alkyl group or an aryl group.
式(OS-101)或式(OS-102)中,Ru1~Ru4分別獨立地表示氫原子、鹵素原子、烷基、烯基、烷氧基、胺基、烷氧羰基、烷基羰基、芳基羰基、醯胺基、磺基、氰基或芳基。Ru1~Ru4中的2個分別可以相互鍵結而形成環。此時,環可以進行縮環而與苯環一同形成縮合環。作為Ru1~Ru4,氫原子、鹵素原子或烷基為較佳,並且Ru1~Ru4中的至少2個相互鍵結而形成芳基之態樣亦較佳。其中,Ru1~Ru4均為氫原子之態樣為較佳。上述取代基均還可以具有取代基。 In formula (OS-101) or formula (OS-102), R u1 to R u4 independently represent a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkoxy group, an amine group, an alkoxycarbonyl group, an alkylcarbonyl group, an arylcarbonyl group, an amide group, a sulfonyl group, a cyano group or an aryl group. Two of R u1 to R u4 can be bonded to each other to form a ring. In this case, the ring can be condensed to form a condensed ring together with the benzene ring. As R u1 to R u4 , a hydrogen atom, a halogen atom or an alkyl group is preferred, and at least two of R u1 to R u4 are bonded to each other to form an aryl group. Among them, the embodiment in which R u1 to R u4 are all hydrogen atoms is preferred. The above substituents may also have substituents.
上述式(OS-101)所表示之化合物為式(OS-102)所表示之化合物為更佳。 The compound represented by the above formula (OS-101) is more preferably a compound represented by the formula (OS-102).
又,在上述肟磺酸鹽化合物中,關於肟或苯并噻唑環的立體結構(E,Z等),分別可以為其中任一者,亦可以為混合物。 In addition, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z, etc.) of the oxime or benzothiazole ring may be any one of them or a mixture.
作為式(OS-101)所表示之化合物的具體例,可以例示日本特開2011-209692號公報的0102~0106段、日本特開2015-194674號公報的0195~0207段中所記載的化合物,並將該等內容編入本說明書中。 As specific examples of the compound represented by formula (OS-101), the compounds described in paragraphs 0102 to 0106 of Japanese Patent Application Publication No. 2011-209692 and paragraphs 0195 to 0207 of Japanese Patent Application Publication No. 2015-194674 can be exemplified, and these contents are incorporated into this specification.
在上述化合物之中,下述b-9、b-16、b-31、b-33為較佳。 Among the above compounds, b-9, b-16, b-31, and b-33 are preferred.
[化學式32]
作為市售品,可以舉出WPAG-336(FUJIFILM Wako Pure Chemical Corporation製)、WPAG-443(FUJIFILM Wako Pure Chemical Corporation製)、MBZ-101(Midori Kagaku Co.,Ltd.製)等。 Commercially available products include WPAG-336 (manufactured by FUJIFILM Wako Pure Chemical Corporation), WPAG-443 (manufactured by FUJIFILM Wako Pure Chemical Corporation), and MBZ-101 (manufactured by Midori Kagaku Co., Ltd.).
又,亦可以舉出下述結構式所表示之化合物作為較佳例。 In addition, the compounds represented by the following structural formula can also be cited as better examples.
作為有機鹵化化合物,具體而言,可以舉出若林等“Bull Chem.Soc Japan”42、2924(1969)、美國專利第3,905,815號說明書、日本特公昭46-4605號、日本特開昭48-36281號公報、日本特開昭55-32070號公報、日本特開昭60-239736號公報、日本特開昭61-169835號公報、日本特開昭61-169837號公報、日本特開昭62-58241號公報、日本特開昭62-212401號公報、日本特開昭63-70243號公報、日本特開昭63-298339號公報、M.P.Hutt“Jurnal of Heterocyclic Chemistry”1(No3),(1970)等中所記 載的化合物,並將該等內容編入本說明書中。尤其,可以舉出經三鹵甲基取代之唑化合物:S-三化合物作為較佳例。 As the organic halogenated compound, specifically, there can be cited Wakabayashi et al., "Bull Chem. Soc Japan" 42, 2924 (1969), U.S. Patent No. 3,905,815, Japanese Patent Publication No. 46-4605, Japanese Patent Publication No. 48-36281, Japanese Patent Publication No. 55-32070, Japanese Patent Publication No. 60-239736, Japanese Patent Publication No. 61-169835, Japanese Patent Publication No. 61-169837, Japanese Patent Publication No. 62-58241, Japanese Patent Publication No. 62-212401, Japanese Patent Publication No. 63-70243, Japanese Patent Publication No. 63-298339, MP Hutt "Jurnal of Heterocyclic Chemistry" 1 (No3), (1970) and the like, and the contents thereof are incorporated into the present specification. In particular, the compounds substituted with a trihalomethyl group can be cited. Azole compounds: S-triazole Compounds are preferred examples.
更佳地,可以舉出至少1個單、二或三鹵素取代甲基與s-三環鍵結而成之s-三衍生物,具體而言,例如可以舉出2,4,6-三(單氯甲基)-s-三、2,4,6-三(二氯甲基)-s-三、2,4,6-三(三氯甲基)-s-三、2-甲基-4,6-雙(三氯甲基)-s-三、2-正丙基-4,6-雙(三氯甲基)-s-三、2-(α,α,β-三氯乙基)-4,6-雙(三氯甲基)-s-三、2-苯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-s-三、2-(3,4-環氧苯基)-4,6-雙(三氯甲基)-s-三、2-(對氯苯基)-4,6-雙(三氯甲基)-s-三、2-〔1-(對甲氧基苯基)-2,4-丁二烯基〕-4,6-雙(三氯甲基)-s-三、2-苯乙烯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三、2-(對異丙氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三、2-(對甲苯基)-4,6-雙(三氯甲基)-s-三、2-(4-萘氧基萘基)-4,6-雙(三氯甲基)-s-三、2-苯硫基-4,6-雙(三氯甲基)-s-三、2-苄硫基-4,6-雙(三氯甲基)-s-三、2,4,6-三(二溴甲基)-s-三、2,4,6-三(三溴甲基)-s-三、2-甲基-4,6-雙(三溴甲基)-s-三、2-甲氧基-4,6-雙(三溴甲基)-s-三等。 More preferably, at least one mono-, di- or tri-halogen-substituted methyl group and s-tri- Ring bonded s-three Derivatives, specifically, include 2,4,6-tris(monochloromethyl)-s-tri , 2,4,6-tris(dichloromethyl)-s-tri , 2,4,6-tris(trichloromethyl)-s-tri , 2-methyl-4,6-bis(trichloromethyl)-s-tri , 2-n-propyl-4,6-bis(trichloromethyl)-s-tri , 2-(α,α,β-trichloroethyl)-4,6-bis(trichloromethyl)-s-tri , 2-phenyl-4,6-bis(trichloromethyl)-s-tri , 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-tri , 2-(3,4-epoxyphenyl)-4,6-bis(trichloromethyl)-s-tri , 2-(p-chlorophenyl)-4,6-bis(trichloromethyl)-s-tri , 2-〔1-(p-methoxyphenyl)-2,4-butadienyl〕-4,6-bis(trichloromethyl)-s-tri , 2-phenylvinyl-4,6-bis(trichloromethyl)-s-tri , 2-(p-methoxyphenylvinyl)-4,6-bis(trichloromethyl)-s-tri , 2-(p-isopropoxyphenylvinyl)-4,6-bis(trichloromethyl)-s-tri , 2-(p-tolyl)-4,6-bis(trichloromethyl)-s-tri , 2-(4-naphthyloxynaphthyl)-4,6-bis(trichloromethyl)-s-tri , 2-phenylthio-4,6-bis(trichloromethyl)-s-tri , 2-benzylthio-4,6-bis(trichloromethyl)-s-tri , 2,4,6-tris(dibromomethyl)-s-tri , 2,4,6-tris(tribromomethyl)-s-tri , 2-methyl-4,6-bis(tribromomethyl)-s-tri , 2-methoxy-4,6-bis(tribromomethyl)-s-tri wait.
作為有機硼酸鹽化合物,例如可以舉出日本特開昭62-143044號公報、日本特開昭62-150242號公報、日本特開平9-188685號公報、日本特開平9-188686號公報、日本特開平9-188710號公報、日本特開2000-131837號公報、日本特開2002-107916號公報、日本專利第2764769號公報、日本特開2002-116539號公報等及Kunz,Martin“Rad Tech'98.Procee ding April 19-22,1998,Chicago”等中所記載之有機硼酸鹽、日本特開平6-157623號公報、日本特開平6-175564號公報、日本特開平6-175561號公報中所記載的有機硼鋶錯合物或有機硼氧代鋶錯合物、日本特開平6-175554號公報、日本特開平6-175553號公報中所記載的有機硼錪錯合物、日本特開平9-188710號公報中所記載的有機硼鏻錯合物、日本特開平6-348011號公報、日本特開平7-128785號公報、日本特開平7-140589號公報、日本特開平7-306527號公報、日本特開平7-292014號公報等有機硼過渡金屬配位錯合物等作為具體例,並將該等內容編入本說明書中。 Examples of organic borate compounds include Japanese Patent Publication No. 62-143044, Japanese Patent Publication No. 62-150242, Japanese Patent Publication No. 9-188685, Japanese Patent Publication No. 9-188686, Japanese Patent Publication No. 9-188710, Japanese Patent Publication No. 2000-131837, Japanese Patent Publication No. 2002-107916, Japanese Patent No. 2764769, Japanese Patent Publication No. 2002-116539, and Kunz, Martin "Rad Tech '98. Proceeding April 19-22, 1998, Chicago" etc., organic borate salts described in Japanese Patent Publication No. 6-157623, Japanese Patent Publication No. 6-175564, Japanese Patent Publication No. 6-175561, organic boron-zirconium complexes or organic boron-oxygen-zirconium complexes described in Japanese Patent Publication No. 6-175554, Japanese Patent Publication No. 6-175553, organic boron-zirconium complexes described in Japanese Patent Publication No. 6-175553 The organic boron transition metal coordination complexes described in Japanese Patent Publication No. 9-188710, Japanese Patent Publication No. 6-348011, Japanese Patent Publication No. 7-128785, Japanese Patent Publication No. 7-140589, Japanese Patent Publication No. 7-306527, Japanese Patent Publication No. 7-292014, etc. are taken as specific examples, and the contents are incorporated into this specification.
作為二碸化合物,可以舉出日本特開昭61-166544號公報、日本專利申請2001-132318公報等中所記載之化合物及重氮二碸化合物。 As disulfide compounds, compounds described in Japanese Patent Publication No. 61-166544, Japanese Patent Application No. 2001-132318, etc. and diazo disulfide compounds can be cited.
作為上述鎓鹽化合物,例如可以舉出S.I.Schlesinger,Photogr.Sci.Eng.,18,387(1974)、T.S.Bal et al,Polymer,21,423(1980)中所記載的重氮鹽、美國專利第4,069,055號說明書、日本特開平4-365049號公報等中所記載的銨鹽、美國專利第4,069,055號、美國專利第4,069,056號的各說明書中所記載的鏻鹽、歐洲專利第104,143號、美國專利第339,049號、美國專利第410,201號的各說明書、日本特開平2-150848號、日本特開平2-296514號公報中所記載的錪鹽、歐洲專利第370,693號、歐洲專利第390,214號、歐洲專利第233,567號、歐洲專利第297,443號、歐洲專利第297,442號、美國專利第4,933,377號、美國專利第161,811號、美國專利第410,201號、美國專利第339,049號、美國專利第4,760,013號、美國專利第4,734,444號、美國專利第2,833,827號、德國專利第2,904,626號、德國專利第3,604,580號、德國專利第3,604,581號的各說明書中所記載的 鋶鹽、J.V.Crivello et al,Macromolecules,10(6),1307(1977)、J.V.Crivello et al,J.Polymer Sci.,Polymer Chem.Ed.,17,1047(1979)中所記載的硒鹽、C.S.Wen et al,Teh,Proc.Conf.Rad.Curing ASIA,p478 Tokyo,Oct(1988)中所記載的砷鹽、吡啶鎓鹽等鎓鹽等,並將該等內容編入本說明書中。 Examples of the onium salt compounds include S.I.Schlesinger, Photogr. Sci. Eng., 18, 387 (1974), T.S.Bal et al. al, Polymer, 21, 423 (1980), ammonium salts described in U.S. Patent No. 4,069,055, Japanese Patent Publication No. 4-365049, etc., phosphonium salts described in the specifications of U.S. Patent No. 4,069,055 and U.S. Patent No. 4,069,056, European Patent No. 104,143, U.S. Patent No. 339,049, U.S. Patent No. 410,201, iodonium salts described in Japanese Patent Publication No. 2-150848 and Japanese Patent Publication No. 2-296514, European Patent No. 370,693, European Patent No. 39 0,214, European Patent No. 233,567, European Patent No. 297,443, European Patent No. 297,442, U.S. Patent No. 4,933,377, U.S. Patent No. 161,811, U.S. Patent No. 410,201, U.S. Patent No. 339,049, U.S. Patent No. 4,760,013, U.S. Patent No. 4,734,444, U.S. Patent No. 2,833,827, German Patent No. 2,904,626, German Patent No. 3,604,580, German Patent No. 3,604,581, J.V.Crivello et al, Macromolecules, 10(6), 1307(1977), J.V.Crivello et al, J.Polymer Sci., Polymer Chem.Ed., 17, 1047(1979), arsenic salts, pyridinium salts and other onium salts described in C.S.Wen et al, Teh, Proc.Conf.Rad.Curing ASIA, p478 Tokyo, Oct(1988), and the contents thereof are incorporated into this specification.
作為鎓鹽,可以舉出下述通式(RI-I)~(RI-III)所表示之鎓鹽。 As the onium salt, there can be cited onium salts represented by the following general formulas (RI-I) to (RI-III).
式(RI-I)中,Ar11表示可以具有1~6個取代基之碳數20以下的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數6~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的烷基胺基、碳數2~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基的碳數為6~20的芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z11 -表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、 磺酸離子、亞磺酸離子為較佳。式(RI-II)中,Ar21、Ar22各自獨立地表示可以具有1~6個取代基的碳數1~20的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的單烷基胺基、烷基的碳數分別獨立地為1~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z21 -表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。式(RI-III)中,R31、R32、R33各自獨立地表示可以具有1~6個取代基之碳數6~20的芳基或烷基、烯基、炔基,較佳地,從反應性、穩定性的方面考慮,芳基為較佳。作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的單烷基胺基、烷基的碳數分別獨立地為1~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z31 -表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。 In formula (RI-I), Ar 11 represents an aryl group having 20 or less carbon atoms which may have 1 to 6 substituents, and preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, an alkylamino group having 1 to 12 carbon atoms, a dialkylamino group having 2 to 12 carbon atoms, an alkylamide group having 1 to 12 carbon atoms, an arylamide group having 6 to 20 carbon atoms, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 11 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. In view of stability, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, and sulfinic acid ions are preferred. In formula (RI-II), Ar 21 and Ar 22 each independently represent an aryl group having 1 to 20 carbon atoms which may have 1 to 6 substituents. Preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, a monoalkylamino group having 1 to 12 carbon atoms, a dialkylamino group having an alkyl group having 1 to 12 carbon atoms, an alkylamide group or an arylamide group having an alkyl group having 1 to 12 carbon atoms, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 21 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. In view of stability and reactivity, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, sulfinic acid ions, and carboxylic acid ions are preferred. In formula (RI-III), R 31 , R 32 and R 33 each independently represent an aryl group having 6 to 20 carbon atoms which may have 1 to 6 substituents, or an alkyl group, an alkenyl group or an alkynyl group. Preferably, an aryl group is preferred in view of reactivity and stability. Preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, a monoalkylamino group having 1 to 12 carbon atoms, a dialkylamino group having an alkyl group independently having 1 to 12 carbon atoms, an alkylamide group or an arylamide group having an alkyl group having 1 to 12 carbon atoms, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 31 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. In view of stability and reactivity, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, sulfinic acid ions, and carboxylic acid ions are preferred.
作為較佳的光酸產生劑的具體例,可以舉出以下者。 As specific examples of preferred photoacid generators, the following can be cited.
[化學式36]
[化學式37]
[化學式38]
光酸產生劑相對於樹脂組成物的總固體成分使用0.1~20質量%為較佳,使用0.5~18質量%為更佳,使用0.5~10質量%為進一步較佳,使用0.5~3質量%為更進一步較佳,使用0.5~1.2質量%為又更進一步較佳。 The photoacid generator is preferably used in an amount of 0.1-20 mass % relative to the total solid content of the resin composition, more preferably 0.5-18 mass %, further preferably 0.5-10 mass %, further preferably 0.5-3 mass %, and even further preferably 0.5-1.2 mass %.
光酸產生劑可以單獨使用1種,亦可以組合使用複數種。在組合使用複數種的情況下,該等合計量在上述範圍內為較佳。 The photoacid generator may be used alone or in combination. When using multiple types in combination, the total amount is preferably within the above range.
又,為了對所期望的光源賦予感光性,與敏化劑同時使用亦較佳。 In addition, in order to impart photosensitivity to the desired light source, it is also better to use it together with a sensitizer.
<熱酸產生劑> <Thermal acid generator>
本發明的組成物可以包含熱酸產生劑。 The composition of the present invention may contain a thermal acid generator.
熱酸產生劑具有如下效果:藉由加熱而產生酸來促進選自具有羥甲基、烷氧基甲基或醯氧基甲基之化合物、環氧化合物、氧環丁烷化合物及苯并化合物中的至少1種化合物的交聯反應。 The thermal acid generator has the following effect: by heating, it generates an acid to promote the reaction of a compound selected from compounds having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, an epoxy compound, an oxycyclobutane compound and a benzo[pi] Cross-linking reaction of at least one of the compounds.
熱酸產生劑的熱分解開始溫度為50℃~270℃為較佳,50℃~250℃為更佳。又,若選擇1種在將組成物塗佈於基板上之後進行乾燥(預烘烤:約70~140℃)時不產生酸,而在之後的曝光、顯影中圖案化之後進行最終加熱(硬化:約100~400℃)時產生酸者作為熱酸產生劑,則能夠抑制顯影時的靈敏度下降,因此為較佳。 The thermal decomposition starting temperature of the thermal acid generator is preferably 50℃~270℃, and more preferably 50℃~250℃. In addition, if a thermal acid generator is selected that does not generate acid when the composition is applied to the substrate and dried (pre-baking: about 70~140℃), but generates acid when finally heated (hardening: about 100~400℃) after patterning in subsequent exposure and development, it can suppress the decrease in sensitivity during development, so it is better.
關於熱分解開始溫度,在將熱酸產生劑在耐壓膠囊中以5℃/分鐘加熱至500℃之情況下,作為溫度最低的發熱峰的峰值溫度而求出。 The thermal decomposition start temperature was determined as the peak temperature of the lowest exothermic peak when the thermal acid generator was heated to 500°C at 5°C/min in a pressure-resistant capsule.
作為測定熱分解開始溫度時使用之設備,可以舉出Q2000(TA Instruments.製)等。 As equipment used to measure the thermal decomposition start temperature, Q2000 (manufactured by TA Instruments.) and the like can be cited.
從熱酸產生劑產生之酸為強酸為較佳,例如對甲苯磺酸、苯磺酸等芳磺酸、甲磺酸、乙磺酸、丁磺酸等烷磺酸或三氟甲磺酸等鹵烷磺酸等為較佳。作為該種熱酸產生劑的例子,可以舉出日本特開2013-072935號公報的0055段中所記載者。 The acid generated from the thermal acid generator is preferably a strong acid, such as aromatic sulfonic acids such as p-toluenesulfonic acid and benzenesulfonic acid, alkanesulfonic acids such as methanesulfonic acid, ethanesulfonic acid, and butanesulfonic acid, or halogen sulfonic acids such as trifluoromethanesulfonic acid. Examples of such thermal acid generators include those described in paragraph 0055 of Japanese Patent Publication No. 2013-072935.
其中,從在有機膜中殘留得少且不易降低有機膜物理性質之觀點考慮,產生碳數1~4的烷磺酸或碳數1~4的鹵烷磺酸者為更佳,作為熱酸產生劑,甲磺酸(4-羥基苯基)二甲基鋶鹽、甲磺酸(4-((甲氧基 羰基)氧基)苯基)二甲基鋶鹽、甲磺酸苄基(4-羥基苯基)甲基鋶鹽、甲磺酸苄基(4-((甲氧基羰基)氧基)苯基)甲基鋶鹽、甲磺酸(4-羥基苯基)甲基((2-甲基苯基)甲基)鋶鹽、三氟甲磺酸(4-羥基苯基)二甲基鋶鹽、三氟甲磺酸(4-((甲氧基羰基)氧基)苯基)二甲基鋶鹽、三氟甲磺酸苄基(4-羥基苯基)甲基鋶鹽、三氟甲磺酸苄基(4-((甲氧基羰基)氧基)苯基)甲基鋶鹽、三氟甲磺酸(4-羥基苯基)甲基((2-甲基苯基)甲基)鋶鹽、3-(5-(((丙磺醯基)氧基)亞胺基)噻吩-2(5H)-亞基)-2-(鄰甲苯基)丙腈、2,2-雙(3-(甲磺醯基胺基)-4-羥基苯基)六氟丙烷為較佳。 Among them, from the viewpoint of less residue in the organic film and less reduction in the physical properties of the organic film, the one that generates alkanesulfonic acid with 1 to 4 carbon atoms or halogen alkanesulfonic acid with 1 to 4 carbon atoms is more preferred. As the thermal acid generator, (4-hydroxyphenyl) dimethyl konjac salt of methanesulfonate, (4-((methoxycarbonyl)oxy)phenyl) dimethyl konjac salt of methanesulfonate, (4-hydroxyphenyl) methyl konjac salt of methanesulfonate, (4-((methoxycarbonyl)oxy)phenyl) methyl konjac salt of methanesulfonate, (4-hydroxyphenyl) methyl ((2-methylphenyl) methyl) konjac salt of methanesulfonate, (4-hydroxy Preferred are trifluoromethanesulfonic acid (4-((methoxycarbonyl)oxy)phenyl)dimethylcoppersulfonate, trifluoromethanesulfonic acid (4-((methoxycarbonyl)oxy)phenyl)methylcoppersulfonate, trifluoromethanesulfonic acid (4-hydroxyphenyl)methylcoppersulfonate, trifluoromethanesulfonic acid (4-((methoxycarbonyl)oxy)phenyl)methylcoppersulfonate, trifluoromethanesulfonic acid (4-hydroxyphenyl)methyl((2-methylphenyl)methyl)coppersulfonate, 3-(5-(((propanesulfonyl)oxy)imino)thiophene-2(5H)-ylidene)-2-(o-tolyl)propionitrile, and 2,2-bis(3-(methylsulfonylamino)-4-hydroxyphenyl)hexafluoropropane.
又,作為熱酸產生劑,日本特開2013-167742號公報的0059段中所記載的化合物亦較佳。 Furthermore, as a thermal acid generator, the compound described in paragraph 0059 of Japanese Patent Publication No. 2013-167742 is also preferred.
熱酸產生劑的含量相對於特定樹脂100質量份為0.01質量份以上為較佳,0.1質量份以上為更佳。藉由含有0.01質量份以上來促進交聯反應,因此能夠進一步提高有機膜的機械特性及耐溶劑性。又,從有機膜的電絕緣性的觀點考慮,20質量份以下為較佳,15質量份以下為更佳,10質量份以下為進一步較佳。 The content of the thermal acid generator is preferably 0.01 parts by mass or more relative to 100 parts by mass of the specific resin, and 0.1 parts by mass or more is more preferred. By containing 0.01 parts by mass or more, the crosslinking reaction is promoted, thereby further improving the mechanical properties and solvent resistance of the organic film. In addition, from the perspective of the electrical insulation of the organic film, 20 parts by mass or less is preferred, 15 parts by mass or less is more preferred, and 10 parts by mass or less is even more preferred.
<鹼產生劑> <Alkali generator>
本發明的樹脂組成物可以包含鹼產生劑。其中,鹼產生劑為能夠藉由物理或化學作用而產生鹼之化合物。作為對本發明的樹脂組成物來說較佳的鹼產生劑,可以舉出熱鹼產生劑及光鹼產生劑。 The resin composition of the present invention may contain an alkali generator. The alkali generator is a compound that can generate an alkali by physical or chemical action. Preferable alkali generators for the resin composition of the present invention include thermal alkali generators and photoalkali generators.
尤其,在樹脂組成物包含環化樹脂的前驅物之情況下,樹脂組成物包含鹼產生劑為較佳。藉由使樹脂組成物含有熱鹼產生劑,例如藉由加熱而 能夠促進前驅物的環化反應,成為硬化物的機械特性或耐藥品性良好者,例如作為半導體封裝中所包含之再配線層用層間絕緣膜的性能變得良好。 In particular, when the resin composition contains a precursor of a cyclized resin, it is preferable that the resin composition contains an alkali generator. By making the resin composition contain a thermal alkali generator, for example, by heating, the cyclization reaction of the precursor can be promoted, and the mechanical properties or chemical resistance of the cured product can be improved, for example, the performance of the interlayer insulating film for the redistribution layer included in the semiconductor package becomes good.
作為鹼產生劑,可以為離子型鹼產生劑,亦可以為非離子型鹼產生劑。作為從鹼產生劑產生之鹼,例如可以舉出二級胺、三級胺。 The base generator may be an ionic base generator or a non-ionic base generator. Examples of bases generated from the base generator include diamines and tertiary amines.
對本發明之鹼產生劑並無特別限制,能夠使用公知的鹼產生劑。作為公知的鹼產生劑,例如能夠使用胺甲醯基肟化合物、胺甲醯基羥胺化合物、胺甲酸化合物、甲醯胺化合物、乙醯胺化合物、胺基甲酸酯化合物、苄胺基甲酸酯化合物、硝基苄胺基甲酸酯化合物、磺酸醯胺化合物、咪唑衍生物化合物、胺醯亞胺化合物、吡啶衍生物化合物、α-胺基苯乙酮衍生物化合物、四級銨鹽衍生物化合物、吡啶鎓鹽、α-內酯環衍生物化合物、胺醯亞胺化合物、鄰苯二甲醯亞胺衍生物化合物、醯氧基亞胺基化合物等。 There is no particular limitation on the alkali generator of the present invention, and known alkali generators can be used. As known alkali generators, for example, aminoformyl oxime compounds, aminoformyl hydroxylamine compounds, aminoformic acid compounds, formamide compounds, acetamide compounds, carbamate compounds, benzylcarbamate compounds, nitrobenzylcarbamate compounds, sulfonic acid amide compounds, imidazole derivative compounds, amine imide compounds, pyridine derivative compounds, α-aminoacetophenone derivative compounds, quaternary ammonium salt derivative compounds, pyridinium salts, α-lactone ring derivative compounds, amine imide compounds, o-phthalimide derivative compounds, acyloxyimide compounds, etc. can be used.
作為非離子型鹼產生劑的具體的化合物,可以舉出式(B1)、式(B2)或式(B3)所表示之化合物。 As specific compounds of non-ionic base generators, compounds represented by formula (B1), formula (B2) or formula (B3) can be cited.
式(B1)及式(B2)中,Rb1、Rb2及Rb3分別獨立地為不具有三級胺結構的有機基、鹵素原子或氫原子。其中,Rb1及Rb2不會同時成為氫原子。又,Rb1、Rb2及Rb3均不具有羧基。再者,在本說明書中,三級胺結構是指3價的氮原子的3個鍵結鍵均與烴系碳原子進行共價鍵之結構。因此,在所鍵結之碳原子為形成羰基之碳原子之情況亦即在與氮原子一同形成醯胺基之情況下,並不限於此。 In formula (B1) and formula (B2), Rb1 , Rb2 and Rb3 are independently an organic group, a halogen atom or a hydrogen atom that does not have a tertiary amine structure. However, Rb1 and Rb2 will not be hydrogen atoms at the same time. In addition, Rb1 , Rb2 and Rb3 do not have a carboxyl group. Furthermore, in this specification, a tertiary amine structure refers to a structure in which the three bonds of a trivalent nitrogen atom are covalently bonded to a hydrocarbon carbon atom. Therefore, when the carbon atom to which the bond is formed is a carbon atom that forms a carbonyl group, that is, when an amide group is formed together with a nitrogen atom, it is not limited to this.
式(B1)、式(B2)中,Rb1、Rb2及Rb3中的至少1個包含環狀結構為較佳,至少2個包含環狀結構為更佳。作為環狀結構,可以為單環及縮合環中的任一個,單環或2個單環縮合而成之縮合環為較佳。單環為5員環或6員環為較佳,6員環為更佳。單環為環己烷環及苯環為較佳,環己烷環為更佳。 In formula (B1) and formula (B2), at least one of Rb1 , Rb2 and Rb3 preferably has a cyclic structure, and at least two of them more preferably have a cyclic structure. The cyclic structure may be either a monocyclic ring or a condensed ring, and a monocyclic ring or a condensed ring formed by condensing two monocyclic rings is preferred. The monocyclic ring is preferably a 5-membered ring or a 6-membered ring, and a 6-membered ring is more preferred. The monocyclic ring is preferably a cyclohexane ring or a benzene ring, and a cyclohexane ring is more preferred.
更具體而言,Rb1及Rb2為氫原子、烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或芳烷基(碳數7~25為較佳,7~19為更佳,7~12為進一步較佳)為較佳。該等基團可以在發揮本發明的效果之範圍內具有取代基。Rb1與Rb2可以相互鍵結而形成環。作為所形成之環,4~7員的含氮雜環為較佳。尤其,Rb1及Rb2為可以具有取代基的直鏈、支鏈或環狀的烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)為較佳,可以具有取代基的環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)為更佳,可以具有取代基的環己基為進一步較佳。 More specifically, Rb1 and Rb2 are preferably hydrogen atoms, alkyl groups (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), alkenyl groups (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), aryl groups (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and further preferably 6 to 10 carbon atoms), or aralkyl groups (preferably having 7 to 25 carbon atoms, more preferably 7 to 19 carbon atoms, and further preferably 7 to 12 carbon atoms). These groups may have substituents within the range in which the effects of the present invention are exerted. Rb1 and Rb2 may be bonded to each other to form a ring. As the formed ring, a 4-7-membered nitrogen-containing heterocyclic ring is preferred. In particular, Rb1 and Rb2 are preferably linear, branched or cyclic alkyl groups (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms) which may have a substituent, more preferably cycloalkyl groups (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms) which may have a substituent, and further preferably cyclohexyl groups which may have a substituent.
作為Rb3,可以舉出烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、烯基(碳數2~24為較佳,2~12為更佳,2~6為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)、芳烯基(碳數8~24為較佳,8~20為更佳,8~16為進一步較佳)、烷氧基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳氧基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)或芳烷氧基 (碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)。其中,環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)、芳烯基、芳烷氧基為較佳。Rb3在發揮本發明的效果之範圍內還可以具有取代基。 Examples of Rb 3 include alkyl (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), alkenyl (preferably having 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, and more preferably 2 to 6 carbon atoms), aralkyl (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), Aralkenyl (preferably having 8 to 24 carbon atoms, more preferably 8 to 20 carbon atoms, and more preferably 8 to 16 carbon atoms), alkoxy (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aryloxy (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), or aralkyloxy (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms). Among them, cycloalkyl (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aralkenyl, and aralkyloxy are preferred. Rb3 may further have a substituent within the range in which the effect of the present invention is exerted.
式(B1)所表示之化合物為下述式(B1-1)或下述式(B1-2)所表示之化合物為較佳。 The compound represented by formula (B1) is preferably a compound represented by the following formula (B1-1) or the following formula (B1-2).
式中,Rb11及Rb12和Rb31及Rb32分別與式(B1)中之Rb1及Rb2的含義相同。 In the formula, Rb11 and Rb12 and Rb31 and Rb32 have the same meanings as Rb1 and Rb2 in formula (B1), respectively.
Rb13為烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),在發揮本發明的效果之範圍內可以具有取代基。其中,Rb13為芳烷基為較佳。 Rb13 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), and may have a substituent within a range in which the effects of the present invention are exerted. Among them, Rb13 is preferably an aralkyl group.
Rb33及Rb34分別獨立地為氫原子、烷基(碳數1~12為較佳,1~8為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~8為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子為較佳。 Rb33 and Rb34 are independently a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, and more preferably 1 to 3 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 8 carbon atoms, and more preferably 2 to 3 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 11 carbon atoms), wherein the hydrogen atom is preferred.
Rb35為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、 芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),芳基為較佳。 Rb 35 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and more preferably 3 to 8 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and more preferably 3 to 8 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), and an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), and an aryl group is preferred.
又,式(B1-1)所表示之化合物為式(B1-1a)所表示之化合物亦較佳。 Furthermore, it is also preferred that the compound represented by formula (B1-1) is a compound represented by formula (B1-1a).
Rb11及Rb12與式(B1-1)中之Rb11及Rb12的含義相同。 Rb11 and Rb12 have the same meanings as Rb11 and Rb12 in formula (B1-1).
Rb15及Rb16為氫原子、烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子或甲基為較佳。 Rb15 and Rb16 are hydrogen atoms, alkyl groups (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), alkenyl groups (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), aryl groups (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), aralkyl groups (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 11 carbon atoms), preferably hydrogen atoms or methyl groups.
Rb17為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),其中,芳基為較佳。 Rb 17 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and more preferably 3 to 8 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and more preferably 3 to 8 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), wherein the aryl group is preferred.
式(B3)中,L表示烴基,該烴基為在連接相鄰之氧原子和 碳原子之連接鏈的路徑上具有飽和烴基之2價的烴基,並且連接鏈的路徑上的原子數為3個以上。又,RN1及RN2分別獨立地表示1價的有機基。 In formula (B3), L represents a alkyl group, which is a divalent alkyl group having a saturated alkyl group on the linking chain connecting adjacent oxygen atoms and carbon atoms, and the number of atoms on the linking chain is 3 or more. In addition, RN1 and RN2 each independently represent a monovalent organic group.
在本說明書中,“連接鏈”是指在連接連接對象的2個原子或連接原子群組之間之路徑上的原子鏈中以最短(最小原子數)的方式連接該等連接對象者。例如,在下述式所表示之化合物中,L由伸苯基伸乙基構成,並且具有伸乙基作為飽和烴基,連接鏈由4個碳原子構成,連接鏈的路徑上的原子數(亦即,為構成連接鏈之原子的數量,以下,亦稱為“連接鏈長度”或“連接鏈的長度”。)為4個。 In this specification, "connection chain" refers to an atom chain on a path connecting two atoms or a group of connected atoms that connects the connected objects in the shortest way (with the smallest number of atoms). For example, in the compound represented by the following formula, L is composed of a phenylene ethylene group and has an ethylene group as a saturated alkyl group, the connection chain is composed of 4 carbon atoms, and the number of atoms on the path of the connection chain (that is, the number of atoms constituting the connection chain, hereinafter also referred to as "connection chain length" or "length of the connection chain") is 4.
式(B3)之L中的碳數(亦包含除了連接鏈中的碳原子以外的碳原子)為3~24為較佳。上限為12以下為更佳,10以下為進一步較佳,8以下為特佳。下限為4以上為更佳。從快速進行上述分子內環化反應之觀點考慮,L的連接鏈長度的上限為12以下為較佳,8以下為更佳,6以下為進一步較佳,5以下為特佳。尤其,L的連接鏈長度為4或5為較佳,4為最佳。作為鹼產生劑的具體的較佳化合物,例如亦可以舉出國際公開第2020/066416號的0102~0168段中所記載的化合物、國際公開第2018/038002號的0143~0177段中所記載的化合物。 The number of carbon atoms in L of formula (B3) (including carbon atoms other than carbon atoms in the connecting chain) is preferably 3 to 24. The upper limit is preferably 12 or less, more preferably 10 or less, and particularly preferably 8 or less. The lower limit is more preferably 4 or more. From the viewpoint of rapid progress of the above-mentioned intramolecular cyclization reaction, the upper limit of the connecting chain length of L is preferably 12 or less, more preferably 8 or less, further preferably 6 or less, and particularly preferably 5 or less. In particular, the connecting chain length of L is preferably 4 or 5, and 4 is the most preferred. As specific preferred compounds of the base generator, for example, the compounds described in paragraphs 0102 to 0168 of International Publication No. 2020/066416 and the compounds described in paragraphs 0143 to 0177 of International Publication No. 2018/038002 can also be cited.
又,鹼產生劑包含下述式(N1)所表示之化合物亦較佳。 Furthermore, it is also preferred that the alkali generator comprises a compound represented by the following formula (N1).
[化學式44]
式(N1)中,RN1及RN2分別獨立地表示1價的有機基,RC1表示氫原子或保護基,L表示2價的連接基。 In formula (N1), RN1 and RN2 each independently represent a monovalent organic group, RC1 represents a hydrogen atom or a protecting group, and L represents a divalent linking group.
L為2價的連接基,2價的有機基為較佳。連接基的連接鏈長度為1以上為較佳,2以上為更佳。作為上限,12以下為較佳,8以下為更佳,5以下為進一步較佳。連接鏈長度為在式中的2個羰基之間成為最短路程之原子排列中存在之原子的數量。 L is a divalent linking group, preferably a divalent organic group. The linking group has a linking chain length of 1 or more, preferably 2 or more. As the upper limit, 12 or less is preferred, 8 or less is more preferred, and 5 or less is further preferred. The linking chain length is the number of atoms present in the atomic arrangement that forms the shortest distance between the two carbonyl groups in the formula.
式(N1)中,RN1及RN2分別獨立地表示1價的有機基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳),烴基(碳數1~24為較佳,1~12為更佳,1~10為進一步較佳)為較佳,具體而言,可以舉出脂肪族烴基(碳數1~24為較佳,1~12為更佳,1~10為進一步較佳)或芳香族烴基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳),脂肪族烴基為較佳。若作為RN1及RN2使用脂肪族烴基,則所產生之鹼的鹼性高,因此為較佳。再者,脂肪族烴基及芳香族烴基可以具有取代基,並且脂肪族烴基及芳香族烴基可以在脂肪族烴鏈中或芳香環中,取代基中具有氧原子。尤其,可以例示脂肪族烴基在烴鏈中具有氧原子之態樣。 In formula (N1), R N1 and R N2 each independently represent a monovalent organic group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), preferably a alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and more preferably 1 to 10 carbon atoms), and specifically, an aliphatic alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and more preferably 1 to 10 carbon atoms) or an aromatic alkyl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms) can be mentioned, and an aliphatic alkyl group is preferred. When an aliphatic alkyl group is used as R N1 and R N2 , the alkalinity of the resulting base is high, and therefore, it is preferred. Furthermore, the aliphatic alkyl group and the aromatic alkyl group may have a substituent, and the aliphatic alkyl group and the aromatic alkyl group may have an oxygen atom in the substituent in the aliphatic alkyl chain or in the aromatic ring. In particular, an embodiment in which the aliphatic alkyl group has an oxygen atom in the alkyl chain can be exemplified.
作為構成RN1及RN2之脂肪族烴基,可以舉出直鏈或支鏈的鏈狀烷基、環狀烷基、與鏈狀烷基和環狀烷基的組合有關之基團、在鏈中具有氧原子之烷基。直鏈或支鏈的鏈狀烷基為碳數1~24者為較佳,2~18為更佳,3~12為進一步較佳。關於直鏈或支鏈的鏈狀烷基,例如可以舉出 甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一基、十二烷基、異丙基、異丁基、第二丁基、第三丁基、異戊基、新戊基、第三戊基、異己基等。 As the aliphatic alkyl group constituting RN1 and RN2 , there can be mentioned a linear or branched chain alkyl group, a cyclic alkyl group, a group related to a combination of a linear alkyl group and a cyclic alkyl group, and an alkyl group having an oxygen atom in the chain. The linear or branched chain alkyl group preferably has 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms. As for the linear or branched chain alkyl group, there can be mentioned, for example, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, an isopropyl group, an isobutyl group, a sec-butyl group, a t-butyl group, an isopentyl group, a neopentyl group, a t-pentyl group, an isohexyl group, and the like.
環狀烷基為碳數3~12者為較佳,3~6為更佳。關於環狀烷基,例如可以舉出環丙基、環丁基、環戊基、環己基、環辛基等。 The cyclic alkyl group preferably has 3 to 12 carbon atoms, and more preferably 3 to 6 carbon atoms. Examples of the cyclic alkyl group include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, and cyclooctyl.
與鏈狀烷基和環狀烷基的組合有關之基團為碳數4~24者為較佳,4~18為更佳,4~12為進一步較佳。關於與鏈狀烷基和環狀烷基的組合有關之基團,例如可以舉出環己基甲基、環己基乙基、環己基丙基、甲基環己基甲基、乙基環己基乙基等。 The group related to the combination of chain alkyl and cyclic alkyl is preferably one with 4 to 24 carbon atoms, more preferably 4 to 18 carbon atoms, and even more preferably 4 to 12 carbon atoms. Examples of the group related to the combination of chain alkyl and cyclic alkyl include cyclohexylmethyl, cyclohexylethyl, cyclohexylpropyl, methylcyclohexylmethyl, ethylcyclohexylethyl, etc.
在鏈中具有氧原子之烷基為碳數2~12者為較佳,2~6為更佳,2~4為進一步較佳。在鏈中具有氧原子之烷基可以為鏈狀,亦可以為環狀,並且可以為直鏈,亦可以為支鏈。 The alkyl group having an oxygen atom in the chain preferably has 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 4 carbon atoms. The alkyl group having an oxygen atom in the chain may be in the form of a chain or a ring, and may be a straight chain or a branched chain.
其中,從提高後述分解生成鹼的沸點之觀點考慮,RN1及RN2為碳數5~12的烷基為較佳。其中,在重視與金屬(例如銅)的層積層時的密接性之配方中,具有環狀的烷基之基團或碳數1~8的烷基為較佳。 Among them, from the viewpoint of raising the boiling point of the base generated by decomposition described later, RN1 and RN2 are preferably alkyl groups having 5 to 12 carbon atoms. Among them, in a formulation where adhesion to metal (e.g., copper) during layer-by-layer bonding is important, a group having a cyclic alkyl group or an alkyl group having 1 to 8 carbon atoms is preferred.
RN1及RN2可以相互連接而形成環狀結構。在形成環狀結構時,可以在鏈中具有氧原子等。又,RN1及RN2所形成之環狀結構可以為單環,亦可以為縮合環,但是單環為較佳。作為所形成之環狀結構,式(N1)中的含有氮原子之5員環或6員環為較佳,例如可以舉出吡咯環、咪唑環、吡唑環、吡咯啉環、吡咯啶環、咪唑啶環、吡唑啶環、哌啶環、哌環、嗎啉環等,可以較佳地舉出吡咯啉環、吡咯啶環、哌啶環、哌環、嗎啉環。 R N1 and R N2 may be linked to each other to form a ring structure. When forming a ring structure, an oxygen atom or the like may be contained in the chain. Furthermore, the ring structure formed by R N1 and R N2 may be a monocyclic ring or a condensed ring, but a monocyclic ring is preferred. As the ring structure formed, a 5-membered ring or a 6-membered ring containing a nitrogen atom in formula (N1) is preferred, for example, a pyrrole ring, an imidazole ring, a pyrazole ring, a pyrroline ring, a pyrrolidine ring, an imidazolidinyl ring, a pyrazolidine ring, a piper ... Ring, morpholine ring, etc., preferably pyrroline ring, pyrrolidinyl ring, piperidine ring, piperidine ring Ring, morpholine ring.
RC1表示氫原子或保護基,氫原子為較佳。 R C1 represents a hydrogen atom or a protecting group, preferably a hydrogen atom.
作為保護基,藉由酸或鹼的作用進行分解之保護基為較佳,可以較佳地舉出用酸進行分解之保護基。 As the protecting group, a protecting group that is decomposed by the action of an acid or a base is preferred, and a protecting group that is decomposed by an acid can be preferably exemplified.
作為保護基的具體例,可以舉出鏈狀或環狀的烷基或在鏈中具有氧原子之鏈狀或環狀的烷基。作為鏈狀或環狀的烷基,可以舉出甲基、乙基、異丙基、第三丁基、環己基等。作為在鏈中具有氧原子之鏈狀的烷基,具體而言,可以舉出烷基氧基烷基,更具體而言,可以舉出甲氧基甲(MOM)基、乙氧基乙(EE)基等。作為在鏈中具有氧原子之環狀的烷基,可以舉出環氧基、縮水甘油基、氧環丁烷基、四氫呋喃基、四氫吡喃(THP)基等。 As specific examples of the protecting group, chain or cyclic alkyl groups or chain or cyclic alkyl groups having an oxygen atom in the chain can be cited. As chain or cyclic alkyl groups, methyl, ethyl, isopropyl, tert-butyl, cyclohexyl, etc. can be cited. As chain alkyl groups having an oxygen atom in the chain, specifically, alkyloxyalkyl groups can be cited, and more specifically, methoxymethyl (MOM) groups, ethoxyethyl (EE) groups, etc. can be cited. As cyclic alkyl groups having an oxygen atom in the chain, epoxide groups, glycidyl groups, cyclobutylene groups, tetrahydrofuranyl groups, tetrahydropyranyl (THP) groups, etc. can be cited.
作為構成L之2價的連接基,並無特別規定,但是烴基為較佳,脂肪族烴基為更佳。烴基可以具有取代基,並且亦可以在烴鏈中具有除了碳原子以外的種類的原子。更具體而言,可以在鏈中具有氧原子的2價的烴連接基為較佳,可以在鏈中具有氧原子的2價的脂肪族烴基、2價的芳香族烴基或與可以在鏈中具有氧原子的2價的脂肪族烴基和2價的芳香族烴基的組合有關之基團為更佳,可以在鏈中具有氧原子的2價的脂肪族烴基為進一步較佳。該等基團不具有氧原子為較佳。 There is no particular stipulation as the divalent linking group constituting L, but a alkyl group is preferred, and an aliphatic alkyl group is more preferred. The alkyl group may have a substituent, and may also have atoms other than carbon atoms in the alkyl chain. More specifically, a divalent alkyl linking group having an oxygen atom in the chain is preferred, a divalent aliphatic alkyl group having an oxygen atom in the chain, a divalent aromatic alkyl group, or a group related to a combination of a divalent aliphatic alkyl group having an oxygen atom in the chain and a divalent aromatic alkyl group is more preferred, and a divalent aliphatic alkyl group having an oxygen atom in the chain is further preferred. It is preferred that these groups do not have an oxygen atom.
2價的烴連接基為碳數1~24者為較佳,2~12為更佳,2~6為進一步較佳。2價的脂肪族烴基為碳數1~12者為較佳,2~6為更佳,2~4為進一步較佳。2價的芳香族烴基為碳數6~22者為較佳,6~18為更佳,6~10為進一步較佳。與2價的脂肪族烴基和2價的芳香族烴基的組合有關之基團(例如,伸芳基烷基)為碳數7~22者為較佳,7~18為更佳,7~10為 進一步較佳。 The divalent hydrocarbon linking group preferably has 1 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, and more preferably 2 to 6 carbon atoms. The divalent aliphatic hydrocarbon group preferably has 1 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 4 carbon atoms. The divalent aromatic hydrocarbon group preferably has 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms. The group related to the combination of the divalent aliphatic hydrocarbon group and the divalent aromatic hydrocarbon group (e.g., arylalkyl) preferably has 7 to 22 carbon atoms, more preferably 7 to 18 carbon atoms, and more preferably 7 to 10 carbon atoms.
作為連接基L,具體而言,直鏈或支鏈的鏈狀伸烷基、環狀伸烷基、與鏈狀伸烷基和環狀伸烷基的組合有關之基團、在鏈中具有氧原子之伸烷基、直鏈或支鏈的鏈狀的伸烯基、環狀的伸烯基、伸芳基、伸芳基伸烷基為較佳。 As the linking group L, specifically, a linear or branched chain alkylene group, a cyclic alkylene group, a group related to a combination of a linear alkylene group and a cyclic alkylene group, an alkylene group having an oxygen atom in the chain, a linear or branched chain alkenylene group, a cyclic alkenylene group, an arylene group, and an arylalkylene group are preferred.
直鏈或支鏈的鏈狀伸烷基為碳數1~12者為較佳,2~6為更佳,2~4為進一步較佳。 The linear or branched alkylene group preferably has 1 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 4 carbon atoms.
環狀伸烷基為碳數3~12者為較佳,3~6為更佳。 The cyclic alkylene group preferably has 3 to 12 carbon atoms, and more preferably 3 to 6 carbon atoms.
與鏈狀伸烷基和環狀伸烷基的組合有關之基團為碳數4~24者為較佳,4~12為更佳,4~6為進一步較佳。 The group related to the combination of chain alkylene and cyclic alkylene preferably has 4 to 24 carbon atoms, more preferably 4 to 12 carbon atoms, and even more preferably 4 to 6 carbon atoms.
在鏈中具有氧原子之伸烷基可以為鏈狀,亦可以為環狀,並且可以為直鏈,亦可以為支鏈。在鏈中具有氧原子之伸烷基為碳數1~12者為較佳,1~6為更佳,1~3為進一步較佳。 The alkylene group having an oxygen atom in the chain can be in the form of a chain or a ring, and can be a straight chain or a branched chain. The alkylene group having an oxygen atom in the chain preferably has 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms.
直鏈或支鏈的鏈狀的伸烯基為碳數2~12者為較佳,2~6為更佳,2~3為進一步較佳。直鏈或支鏈的鏈狀的伸烯基的C=C鍵的數量為1~10者為較佳,1~6為更佳,1~3為進一步較佳。 The linear or branched alkenylene group preferably has 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 3 carbon atoms. The number of C=C bonds in the linear or branched alkenylene group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms.
環狀的伸烯基為碳數3~12者為較佳,3~6為更佳。環狀的伸烯基的C=C鍵的數量為1~6為較佳,1~4為更佳,1~2為進一步較佳。 The cyclic alkenylene group preferably has 3 to 12 carbon atoms, and more preferably 3 to 6 carbon atoms. The number of C=C bonds in the cyclic alkenylene group preferably has 1 to 6 carbon atoms, more preferably 1 to 4 carbon atoms, and even more preferably 1 to 2 carbon atoms.
伸芳基為碳數6~22者為較佳,6~18為更佳,6~10為進一步較佳。 The aryl group preferably has 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms.
伸芳基伸烷基為碳數7~23者為較佳,7~19為更佳,7~11為進一步較佳。 The arylalkylene group preferably has 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 11 carbon atoms.
其中,鏈狀伸烷基、環狀伸烷基、在鏈中具有氧原子之伸烷基、鏈狀 的伸烯基、伸芳基、伸芳基、伸烷基為較佳,1,2-伸乙基、丙烷二基(尤其1,3-丙烷二基)、環己烷二基(尤其1,2-環己烷二基)、伸乙烯基(尤其順式伸乙烯基)、伸苯基(1,2-伸苯基)、伸苯基亞甲基(尤其1,2-伸苯基亞甲基)、氧伸乙基(尤其1,2-乙烯氧基-1,2-伸乙基)為更佳。 Among them, chain alkylene, cyclic alkylene, alkylene having oxygen atoms in the chain, chain alkenylene, arylene, arylene, and alkylene are preferred, and 1,2-ethylene, propanediyl (especially 1,3-propanediyl), cyclohexanediyl (especially 1,2-cyclohexanediyl), vinylene (especially cis-vinylene), phenylene (1,2-phenylene), phenylene methylene (especially 1,2-phenylene methylene), and oxyethylene (especially 1,2-vinyloxy-1,2-ethylene) are more preferred.
作為鹼產生劑,可以舉出下述例,但是本發明並不僅由此做限定性解釋。 The following examples can be cited as alkali generators, but the present invention is not to be construed in a limiting sense by these.
非離子型熱鹼產生劑的分子量為800以下為較佳,600以下為更佳,500以下為進一步較佳。作為下限,100以上為較佳,200以上為 更佳,300以上為進一步較佳。 The molecular weight of the non-ionic thermal alkali generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less. As the lower limit, 100 or more is preferred, 200 or more is more preferred, and 300 or more is even more preferred.
作為離子型鹼產生劑的具體的較佳化合物,例如亦可以舉出國際公開第2018/038002號的0148~0163段中所記載的化合物。 As specific preferred compounds for ionic base generators, for example, the compounds described in paragraphs 0148 to 0163 of International Publication No. 2018/038002 can also be cited.
作為銨鹽的具體例,可以舉出以下化合物,但是本發明並不限定於該等。 As specific examples of ammonium salts, the following compounds can be cited, but the present invention is not limited to them.
作為亞胺鹽的具體例,可以舉出以下化合物,但是本發明並不限定於該等。 As specific examples of imide salts, the following compounds can be cited, but the present invention is not limited to them.
[化學式47]
在本發明的樹脂組成物包含鹼產生劑之情況下,鹼產生劑的含量相對於本發明的樹脂組成物中的樹脂100質量份為0.1~50質量份為較佳。下限為0.3質量份以上為更佳,0.5質量份以上為進一步較佳。上限為30質量份以下為更佳,20質量份以下為進一步較佳,10質量份以下為更進一步較佳,可以為5質量份以下,亦可以為4質量份以下。 When the resin composition of the present invention contains an alkali generator, the content of the alkali generator is preferably 0.1 to 50 parts by mass relative to 100 parts by mass of the resin in the resin composition of the present invention. The lower limit is preferably 0.3 parts by mass or more, and 0.5 parts by mass or more is further preferred. The upper limit is preferably 30 parts by mass or less, 20 parts by mass or less is further preferred, and 10 parts by mass or less is further preferred. It can be 5 parts by mass or less, and can also be 4 parts by mass or less.
鹼產生劑能夠使用1種或2種以上。在使用2種以上之情況下,合計量在上述範圍內為較佳。 Alkali generators can be used in one or more types. When using two or more types, the total amount is preferably within the above range.
<聚合性化合物> <Polymerizable compounds>
本發明的樹脂組成物可以與化合物B一起包括另一種聚合性化合物。 The resin composition of the present invention may include another polymerizable compound together with compound B.
作為聚合性化合物,可以舉出自由基交聯劑或其他交聯劑。 As polymerizable compounds, free radical crosslinking agents or other crosslinking agents can be cited.
〔自由基交聯劑〕 [Free radical cross-linking agent]
本發明的樹脂組成物包含自由基交聯劑為較佳。 The resin composition of the present invention preferably contains a free radical crosslinking agent.
自由基交聯劑為具有自由基聚合性基之化合物。作為自由基聚合性基,包含乙烯性不飽和鍵之基團為較佳。作為上述包含乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、乙烯基苯基、(甲基)丙烯醯基、順丁烯二醯亞 胺基、(甲基)丙烯醯胺基等具有乙烯性不飽和鍵之基團。 The free radical crosslinking agent is a compound having a free radical polymerizable group. As the free radical polymerizable group, a group containing an ethylenic unsaturated bond is preferred. As the above-mentioned group containing an ethylenic unsaturated bond, there can be cited groups having an ethylenic unsaturated bond such as vinyl, allyl, vinylphenyl, (meth)acryl, butylene diamide, (meth)acrylamide, etc.
在該等之中,作為上述包含乙烯性不飽和鍵之基團,(甲基)丙烯醯基、(甲基)丙烯醯胺基、乙烯基苯基為較佳,從反應性的觀點考慮,(甲基)丙烯醯基為更佳。 Among them, (meth)acryl, (meth)acrylamide, and vinylphenyl are preferred as the above-mentioned group containing an ethylenic unsaturated bond. From the perspective of reactivity, (meth)acryl is more preferred.
自由基交聯劑為具有1個以上的乙烯性不飽和鍵之化合物為較佳,但是具有2個以上之化合物為更佳。自由基交聯劑可以具有3個以上的乙烯性不飽和鍵。 The free radical crosslinking agent is preferably a compound having one or more ethylenic unsaturated bonds, but a compound having two or more is more preferred. The free radical crosslinking agent may have three or more ethylenic unsaturated bonds.
作為上述具有2個以上的乙烯性不飽和鍵之化合物,具有2~15個乙烯性不飽和鍵之化合物為較佳,具有2~10個乙烯性不飽和鍵之化合物為更佳,具有2~6個之化合物為進一步較佳。 As the above-mentioned compound having more than 2 ethylenic unsaturated bonds, a compound having 2 to 15 ethylenic unsaturated bonds is preferred, a compound having 2 to 10 ethylenic unsaturated bonds is more preferred, and a compound having 2 to 6 ethylenic unsaturated bonds is further preferred.
又,從所獲得之圖案(硬化物)的膜強度的觀點考慮,本發明的樹脂組成物包含具有2個乙烯性不飽和鍵之化合物和上述具有3個以上的乙烯性不飽和鍵之化合物亦較佳。 Furthermore, from the perspective of the film strength of the obtained pattern (cured product), it is also preferred that the resin composition of the present invention contains a compound having two ethylenically unsaturated bonds and the above-mentioned compound having three or more ethylenically unsaturated bonds.
自由基交聯劑的分子量為2,000以下為較佳,1,500以下為更佳,900以下為進一步較佳。自由基交聯劑的分子量的下限為100以上為較佳。 The molecular weight of the free radical crosslinking agent is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the free radical crosslinking agent is preferably 100 or more.
作為自由基交聯劑的具體例,可以舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、順丁烯二酸等)或其酯類、醯胺類,較佳為不飽和羧酸與多元醇化合物的酯及不飽和羧酸與多元胺化合物的醯胺類。又,亦可以較佳地使用具有羥基或胺基、氫硫基等親和性取代基之不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物、與單官能或多官能羧酸的脫水縮合反應物等。又,具 有異氰酸酯基或環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的加成反應物以及具有鹵素基或甲苯磺醯氧基等脫離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的取代反應物亦較佳。又,作為另一例,亦能夠使用替換成不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等之化合物群組來代替上述不飽和羧酸。作為具體例,能夠參閱日本特開2016-027357號公報的0113~0122段的記載,並將該等內容編入本說明書中。 Specific examples of free radical crosslinking agents include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amides, preferably esters of unsaturated carboxylic acids and polyol compounds and amides of unsaturated carboxylic acids and polyamine compounds. In addition, addition reaction products of unsaturated carboxylic acid esters or amides having affinity substituents such as hydroxyl groups, amino groups, thiohydrides, etc., and monofunctional or polyfunctional isocyanates or epoxides, and dehydration condensation reaction products of monofunctional or polyfunctional carboxylic acids, etc. can also be preferably used. Furthermore, addition reaction products of unsaturated carboxylates or amides having electrophilic substituents such as isocyanate groups or epoxy groups with monofunctional or polyfunctional alcohols, amines, and thiols, and substitution reaction products of unsaturated carboxylates or amides having dissociative substituents such as halogen groups or tosyloxy groups with monofunctional or polyfunctional alcohols, amines, and thiols are also preferred. Moreover, as another example, a compound group replaced with unsaturated phosphonic acid, vinylbenzene derivatives such as styrene, vinyl ether, allyl ether, etc. can also be used to replace the above-mentioned unsaturated carboxylic acid. As a specific example, the description of paragraphs 0113 to 0122 of Japanese Patent Publication No. 2016-027357 can be referred to, and such contents are incorporated into this specification.
又,自由基交聯劑為在常壓下具有100℃以上的沸點之化合物亦較佳。作為其例,可以舉出聚乙二醇二(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(丙烯醯氧基丙基)醚、三(丙烯醯氧基乙基)異三聚氰酸酯、甘油或三羥甲基乙烷等在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物、如日本特公昭48-041708號公報、日本特公昭50-006034號公報、日本特開昭51-037193號各公報中所記載之(甲基)丙烯酸胺甲酸乙酯類、日本特開昭48-064183號、日本特公昭49-043191號、日本特公昭52-030490號各公報中所記載之聚酯丙烯酸酯類,作為環氧樹脂與(甲基)丙烯酸的反應產物之環氧丙烯酸酯類等多官能丙烯酸酯或甲基丙烯酸酯及該等混合物。又,日本特開2008-292970號公報的0254~0257段中所記載的化合物亦較佳。又,亦可以舉出使(甲基)丙烯酸環氧丙酯等具有環狀醚基及乙烯性不飽和鍵之化合物與多官能羧酸進行反 應而獲得之多官能(甲基)丙烯酸酯等。 In addition, the radical crosslinking agent is preferably a compound having a boiling point of 100°C or higher under normal pressure. Examples thereof include polyethylene glycol di(meth)acrylate, trihydroxymethylethane tri(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentylthritol tri(meth)acrylate, neopentylthritol tetra(meth)acrylate, dipentylthritol penta(meth)acrylate, dipentylthritol hexa(meth)acrylate, hexanediol di(meth)acrylate, trihydroxymethylpropane tri(acryloxypropyl) ether, tri(acryloxyethyl) isocyanurate, glycerol or trihydroxymethylethane, etc., which are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then (meth)acrylating the obtained mixture. Compounds obtained by acidification, such as (meth)acrylic acid urethanes described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 50-006034, Japanese Patent Publication No. 51-037193, polyester acrylates described in Japanese Patent Publication No. 48-064183, Japanese Patent Publication No. 49-043191, Japanese Patent Publication No. 52-030490, epoxy acrylates as reaction products of epoxy resins and (meth)acrylic acid, and multifunctional acrylates or methacrylates, and mixtures thereof. In addition, compounds described in paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970 are also preferred. In addition, polyfunctional (meth)acrylates obtained by reacting compounds having a cyclic ether group and an ethylenically unsaturated bond such as (meth)acrylate with polyfunctional carboxylic acids can also be cited.
又,作為除了上述以外的較佳的自由基交聯劑物,亦能夠使用日本特開2010-160418號公報、日本特開2010-129825號公報、日本專利第4364216號公報等中所記載之具有茀環且具有2個以上的含有乙烯性不飽和鍵之基團之化合物或卡多(cardo)樹脂。 Furthermore, as a preferred free radical crosslinking agent other than the above, a compound having a fluorene ring and having two or more groups containing ethylenic unsaturated bonds or a cardo resin described in Japanese Patent Publication No. 2010-160418, Japanese Patent Publication No. 2010-129825, Japanese Patent Publication No. 4364216, etc. can also be used.
進而,作為其他例,亦可以舉出日本特公昭46-043946號公報、日本特公平01-040337號公報、日本特公平01-040336號公報中所記載的特定的不飽和化合物或日本特開平02-025493號公報中所記載的乙烯基膦酸系化合物等。又,亦能夠使用日本特開昭61-022048號公報中所記載的包含全氟烷基之化合物。進而,亦能夠使用在“Journal of the Adhesion Society of Japan”vol.20、No.7、300~308頁(1984年)中作為光聚合性單體及寡聚物所介紹者。 Furthermore, as other examples, specific unsaturated compounds described in Japanese Patent Publication No. 46-043946, Japanese Patent Publication No. 01-040337, Japanese Patent Publication No. 01-040336, or vinylphosphonic acid compounds described in Japanese Patent Publication No. 02-025493 can also be cited. In addition, compounds containing perfluoroalkyl groups described in Japanese Patent Publication No. 61-022048 can also be used. Furthermore, those introduced as photopolymerizable monomers and oligomers in "Journal of the Adhesion Society of Japan" vol. 20, No. 7, pp. 300-308 (1984) can also be used.
除了上述以外,亦能夠較佳地使用日本特開2015-034964號公報的0048~0051段中所記載的化合物、國際公開第2015/199219號的0087~0131段中所記載的化合物,並將該等內容編入本說明書中。 In addition to the above, the compounds described in paragraphs 0048 to 0051 of Japanese Patent Publication No. 2015-034964 and the compounds described in paragraphs 0087 to 0131 of International Publication No. 2015/199219 can also be preferably used, and these contents are incorporated into this specification.
又,在日本特開平10-062986號公報中,作為式(1)及式(2)而與其具體例一同記載的如下化合物亦能夠用作自由基交聯劑,該化合物為在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物。 In addition, in Japanese Patent Publication No. 10-062986, the following compounds described as formula (1) and formula (2) together with their specific examples can also be used as free radical crosslinking agents. The compounds are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then performing (meth)acrylic esterification.
進而,亦能夠使用日本特開2015-187211號公報的0104~0131段中所記載的化合物作為自由基交聯劑,並將該等內容編入本說明書中。 Furthermore, the compounds described in paragraphs 0104 to 0131 of Japanese Patent Application No. 2015-187211 can also be used as free radical crosslinking agents, and such contents are incorporated into this specification.
作為自由基交聯劑,二新戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330;Nippon Kayaku Co.,Ltd.製)、二新戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320;Nippon Kayaku Co.,Ltd.製、A-TMMT:Shin-Nakamura Chemical Co.,Ltd.製)、二新戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310;Nippon Kayaku Co.,Ltd.製)、二新戊四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA;Nippon Kayaku Co.,Ltd.製、A-DPH;Shin-Nakamura Chemical Co.,Ltd.製)及該等(甲基)丙烯醯基經由乙二醇殘基或丙二醇殘基鍵結之結構為較佳。亦能夠使用該等寡聚物類型。 As the radical crosslinking agent, dipentatriol triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol tetraacrylate (commercially available as KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd., A-TMMT: manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentatriol penta(meth)acrylate (commercially available as KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol hexa(meth)acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH; manufactured by Shin-Nakamura Chemical Co., Ltd.) and the structure in which the (meth)acryloyl groups are bonded via ethylene glycol residues or propylene glycol residues is preferred. These oligomer types can also be used.
作為自由基交聯劑的市售品,例如可以舉出Sartomer Company,Inc製的作為具有4個伸乙氧基鏈之4官能丙烯酸酯之SR-494、作為具有4個乙烯氧基鏈之2官能丙烯酸甲酯之Sartomer Company,Inc製SR-209、231、239、Nippon Kayaku Co.,Ltd.製的作為具有6個伸戊氧基鏈之6官能丙烯酸酯之DPCA-60、作為具有3個異伸丁氧基鏈之3官能丙烯酸酯之TPA-330、胺甲酸乙酯寡聚物UAS-10、UAB-140(NIPPON PAPER IN DUSTRIES CO.,LTD.製)、NK酯M-40G、NK酯4G、NK酯M-9300、NK酯A-9300、UA-7200(Shin-Nakamura Chemical Co.,Ltd製)、DPHA-40H(Nippon Kayaku Co.,Ltd.製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(Kyoeisha chemical Co.,Ltd.製)、BLEMMER PME400(NOF CORPORATION製)等。 As commercially available free radical crosslinking agents, for example, SR-494 manufactured by Sartomer Company, Inc., which is a tetrafunctional acrylate having four ethoxy chains, SR-209, 231, 239 manufactured by Sartomer Company, Inc., which is a bifunctional methyl acrylate having four vinyloxy chains, DPCA-60 manufactured by Nippon Kayaku Co., Ltd., which is a hexafunctional acrylate having six pentoxy chains, TPA-330 manufactured by Nippon Kayaku Co., Ltd., which is a trifunctional acrylate having three isobutyloxy chains, urethane oligomers UAS-10 and UAB-140 (manufactured by NIPPON PAPER IN DUSTRIES CO., LTD.), NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300, UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), Co., Ltd.), DPHA-40H (Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (Kyoeisha Chemical Co., Ltd.), BLEMMER PME400 (NOF CORPORATION), etc.
作為自由基交聯劑,如日本特公昭48-041708號公報、日本特開昭51-037193號公報、日本特公平02-032293號公報、日本特公平02- 016765號公報中所記載之胺甲酸乙酯丙烯酸酯類、日本特公昭58-049860號公報、日本特公昭56-017654號公報、日本特公昭62-039417號公報、日本特公昭62-039418號公報中所記載的具有環氧乙烷系骨架之胺甲酸乙酯化合物類亦較佳。進而,作為自由基交聯劑,亦能夠使用日本特開昭63-277653號公報、日本特開昭63-260909號公報、日本特開平01-105238號公報中所記載之在分子內具有胺基結構或硫化物結構之化合物。 As free radical crosslinking agents, urethane acrylates described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 51-037193, Japanese Patent Publication No. 02-032293, Japanese Patent Publication No. 02-016765, and urethane compounds having an ethylene oxide skeleton described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418 are also preferred. Furthermore, as a free radical crosslinking agent, compounds having an amino structure or a sulfide structure in the molecule described in Japanese Patent Publication No. 63-277653, Japanese Patent Publication No. 63-260909, and Japanese Patent Publication No. 01-105238 can also be used.
自由基交聯劑可以為具有羧基、磷酸基等酸基之自由基交聯劑。具有酸基之自由基交聯劑為脂肪族多羥基化合物與不飽和羧酸的酯為較佳,使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基交聯劑為更佳。特佳為在使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基交聯劑中,脂肪族多羥基化合物為新戊四醇或二新戊四醇之化合物。作為市售品,例如作為TOAGOSEI CO.,Ltd.製的多元酸改質丙烯酸類寡聚物,可以舉出M-510、M-520等。 The free radical crosslinking agent may be a free radical crosslinking agent having an acid group such as a carboxyl group or a phosphoric acid group. The free radical crosslinking agent having an acid group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and a free radical crosslinking agent having an acid group by reacting a non-aromatic carboxylic acid anhydride with an unreacted hydroxyl group of an aliphatic polyhydroxy compound is more preferably a free radical crosslinking agent having an acid group by reacting a non-aromatic carboxylic acid anhydride with an unreacted hydroxyl group of an aliphatic polyhydroxy compound, wherein the aliphatic polyhydroxy compound is a compound of neopentyl triol or dipentyl triol. As commercially available products, for example, polyacid-modified acrylic oligomers manufactured by TOAGOSEI CO., Ltd. include M-510 and M-520.
具有酸基之自由基交聯劑的較佳酸值為0.1~300mgKOH/g,特佳為1~100mgKOH/g。只要自由基交聯劑的酸值在上述範圍內,則製造上的操作性優異,進而顯影性優異。又,聚合性良好。關於上述酸值,依據JIS K 0070:1992的記載來測定。 The preferred acid value of the free radical crosslinking agent having an acid group is 0.1~300 mgKOH/g, and the most preferred acid value is 1~100 mgKOH/g. As long as the acid value of the free radical crosslinking agent is within the above range, the operability in manufacturing is excellent, and the developing property is excellent. In addition, the polymerization property is good. The above acid value is measured according to the description of JIS K 0070:1992.
從圖案的解析性和膜的伸縮性的觀點考慮,樹脂組成物使用2官能的甲基丙烯酸酯或丙烯酸酯為較佳。 From the perspective of pattern resolution and film stretchability, it is better to use bifunctional methacrylate or acrylate as the resin composition.
作為具體的化合物,能夠使用三乙二醇二丙烯酸酯、三乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯、四乙二醇二丙烯酸酯、PEG(聚乙二 醇)200二丙烯酸酯、PEG200二甲基丙烯酸酯、PEG600二丙烯酸酯、PEG600二甲基丙烯酸酯、聚四乙二醇二丙烯酸酯、聚四乙二醇二甲基丙烯酸酯、新戊二醇二丙烯酸酯、新戊二醇二甲基丙烯酸酯、3-甲基-1,5-戊二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、1,6己二醇二甲基丙烯酸酯、二羥甲基三環癸烷二丙烯酸酯、二羥甲基三環癸烷二甲基丙烯酸酯、雙酚A的EO(環氧乙烷)加成物二丙烯酸酯、雙酚A的EO加成物二甲基丙烯酸酯、雙酚A的PO(環氧丙烷)加成物二丙烯酸酯、雙酚A的EO加成物二甲基丙烯酸酯、2羥基-3-丙烯醯氧基丙基甲基丙烯酸酯、異三聚氰酸EO改質二丙烯酸酯、異三聚氰酸改質二甲基丙烯酸酯、具有其他胺甲酸乙酯鍵之2官能丙烯酸酯、具有胺甲酸乙酯鍵之2官能甲基丙烯酸酯。該等依據需要能夠混合使用2種以上。 As specific compounds, triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tetraethylene glycol diacrylate, PEG (polyethylene glycol) 200 diacrylate, PEG200 dimethacrylate, PEG600 diacrylate, PEG600 dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6-hex ...methacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol diacrylate, 1,6-hexane Methacrylate, dihydroxymethyltricyclodecane diacrylate, dihydroxymethyltricyclodecane dimethacrylate, bisphenol A EO (ethylene oxide) adduct diacrylate, bisphenol A EO adduct dimethacrylate, bisphenol A PO (propylene oxide) adduct diacrylate, bisphenol A EO adduct dimethacrylate, 2-hydroxy-3-acryloxypropyl methacrylate, isocyanuric acid EO modified diacrylate, isocyanuric acid modified dimethacrylate, other bifunctional acrylates with urethane bonds, bifunctional methacrylates with urethane bonds. Two or more of these can be used in combination as needed.
再者,例如PEG200二丙烯酸酯是指為聚乙二醇二丙烯酸酯且聚乙二醇鏈的式量為200左右者。 Furthermore, for example, PEG200 diacrylate refers to polyethylene glycol diacrylate and the formula weight of the polyethylene glycol chain is about 200.
關於本發明的樹脂組成物,從伴隨圖案(硬化物)的彈性模數控制而抑制翹曲的觀點考慮,能夠較佳地使用單官能自由基交聯劑作為自由基交聯劑。作為單官能自由基交聯劑,可以較佳地使用正丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、卡必醇(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、芐基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、N-羥甲基(甲基)丙烯醯胺、環氧丙基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯等(甲基)丙烯酸衍生物、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等N-乙烯基化合物類、烯基環氧丙醚等。作為 單官能自由基交聯劑,為了抑制曝光前的揮發,在常壓下具有100℃以上的沸點之化合物亦較佳。 Regarding the resin composition of the present invention, from the viewpoint of suppressing warping along with the elastic modulus control of the pattern (cured product), a monofunctional radical crosslinking agent can be preferably used as the radical crosslinking agent. As monofunctional free radical crosslinking agents, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-hydroxymethyl (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono (meth)acrylate, polypropylene glycol mono (meth)acrylate and other (meth)acrylic acid derivatives, N-vinyl pyrrolidone, N-vinyl caprolactam and other N-vinyl compounds, alkenyl glycidyl ether and the like can be preferably used. As monofunctional free radical crosslinking agents, compounds having a boiling point of 100°C or more at normal pressure are also preferred in order to suppress volatility before exposure.
除此以外,作為2官能以上的自由基交聯劑,可以舉出鄰苯二甲酸二烯丙酯、偏苯三酸三烯丙酯等烯丙基化合物類。 In addition, as free radical crosslinking agents with two or more functional groups, allyl compounds such as diallyl phthalate and triallyl trimellitate can be cited.
在含有自由基交聯劑之情況下,其含量相對於本發明的樹脂組成物的總固體成分超過0質量%且60質量%以下為較佳。下限為5質量%以上為更佳。上限為50質量%以下為更佳,30質量%以下為進一步較佳。 In the case of containing a free radical crosslinking agent, its content relative to the total solid content of the resin composition of the present invention is preferably more than 0 mass% and less than 60 mass%. The lower limit is more preferably 5 mass% or more. The upper limit is more preferably less than 50 mass%, and more preferably less than 30 mass%.
自由基交聯劑可以單獨使用1種,亦可以混合使用2種以上。在同時使用2種以上之情況下,其合計量在上述範圍內為較佳。 The free radical crosslinking agent can be used alone or in combination of two or more. When two or more are used simultaneously, the total amount is preferably within the above range.
〔其他交聯劑〕 [Other crosslinking agents]
本發明的樹脂組成物包含與上述自由基交聯劑不同之其他交聯劑亦較佳。 It is also preferred that the resin composition of the present invention contains other crosslinking agents different from the above-mentioned free radical crosslinking agents.
在本發明中,其他交聯劑是指除了上述自由基交聯劑以外的交聯劑,在分子內具有複數個藉由上述光酸產生劑或光鹼產生劑的感光而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳,在分子內具有複數個藉由酸或鹼的作用而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳。 In the present invention, other crosslinking agents refer to crosslinking agents other than the above-mentioned free radical crosslinking agents. Preferably, the compound has multiple groups in the molecule that promote the reaction of forming covalent bonds with other compounds in the composition or their reaction products by the photosensitization of the above-mentioned photoacid generator or photoalkali generator. Preferably, the compound has multiple groups in the molecule that promote the reaction of forming covalent bonds with other compounds in the composition or their reaction products by the action of acid or base.
上述酸或鹼為在曝光步驟中從光酸產生劑或光鹼產生劑產生之酸或鹼為較佳。 The above-mentioned acid or base is preferably an acid or base generated from a photoacid generator or a photoalkali generator in the exposure step.
作為其他交聯劑,具有選自包括醯氧基甲基、羥甲基及烷氧基甲基之群組中的至少1種基團之化合物為較佳,具有選自包括醯氧基甲基、羥甲基及烷氧基甲基之群組中的至少1種基團與氮原子直接鍵結之結構之化合 物為更佳。 As other crosslinking agents, compounds having at least one group selected from the group including acyloxymethyl, hydroxymethyl and alkoxymethyl are preferred, and compounds having a structure in which at least one group selected from the group including acyloxymethyl, hydroxymethyl and alkoxymethyl is directly bonded to a nitrogen atom are more preferred.
作為其他交聯劑,例如可以舉出具有使甲醛或甲醛和醇與三聚氰胺、甘脲、脲、伸烷基脲、苯并胍胺等含有胺基之化合物進行反應而經醯氧基甲基、羥甲基或烷氧基甲基取代上述胺基的氫原子之結構之化合物。該等化合物之製造方法並無特別限定,只要為具有與藉由上述方法製造的化合物相同之結構之化合物即可。又,亦可以為該等化合物的羥甲基彼此自縮合而成之寡聚物。 As other crosslinking agents, for example, compounds having a structure in which the hydrogen atom of the amino group is substituted by an acyloxymethyl group, a hydroxymethyl group or an alkoxymethyl group by reacting formaldehyde or formaldehyde and alcohol with a compound containing an amino group such as melamine, glycoluril, urea, alkyl urea, benzoguanamine, etc. The production method of these compounds is not particularly limited, as long as the compound has the same structure as the compound produced by the above method. In addition, it can also be an oligomer formed by self-condensation of the hydroxymethyl groups of these compounds.
將作為上述含有胺基之化合物而使用了三聚氰胺之交聯劑稱為三聚氰胺系交聯劑,將使用了甘脲、脲或伸烷基脲之交聯劑稱為脲系交聯劑,將使用了伸烷基脲之交聯劑稱為伸烷基脲系交聯劑,將使用了苯并胍胺之交聯劑稱為苯并胍胺系交聯劑。 A crosslinking agent using melamine as the above-mentioned amino group-containing compound is called a melamine-based crosslinking agent, a crosslinking agent using glycoluril, urea or alkyl urea is called a urea-based crosslinking agent, a crosslinking agent using alkyl urea is called an alkyl urea-based crosslinking agent, and a crosslinking agent using benzoguanamine is called a benzoguanamine-based crosslinking agent.
在該等之中,本發明的樹脂組成物包含選自包括脲系交聯劑及三聚氰胺系交聯劑之群組中的至少1種化合物為較佳,包含選自包括後述甘脲系交聯劑及三聚氰胺系交聯劑之群組中的至少1種化合物為更佳。 Among them, the resin composition of the present invention preferably contains at least one compound selected from the group including urea-based crosslinking agents and melamine-based crosslinking agents, and more preferably contains at least one compound selected from the group including the glycoluril-based crosslinking agents and melamine-based crosslinking agents described later.
作為含有本發明中之烷氧基甲基及醯氧基甲基中的至少1個之化合物,可以舉出烷氧基甲基或醯氧基甲基直接在芳香族基或下述脲結構的氮原子上或三上取代之化合物作為結構例。 Examples of the compound containing at least one of the alkoxymethyl group and the acyloxymethyl group of the present invention include an alkoxymethyl group or an acyloxymethyl group directly or trivalently attached to the aromatic group or the nitrogen atom of the following urea structure: The above-substituted compounds are taken as structural examples.
上述化合物所具有之烷氧基甲基或醯氧基甲基為碳數2~5為較佳,碳數2或3為較佳,碳數2為更佳。 The alkoxymethyl or acyloxymethyl group in the above-mentioned compound preferably has 2 to 5 carbon atoms, preferably 2 or 3 carbon atoms, and more preferably 2 carbon atoms.
上述化合物所具有之烷氧基甲基及醯氧基甲基的總數為1~10為較佳,更佳為2~8,特佳為3~6。 The total number of alkoxymethyl and acyloxymethyl groups in the above-mentioned compound is preferably 1 to 10, more preferably 2 to 8, and particularly preferably 3 to 6.
上述化合物的分子量較佳為1500以下,180~1200為較佳。 The molecular weight of the above compound is preferably below 1500, preferably 180~1200.
R100表示烷基或醯基。 R 100 represents an alkyl group or an acyl group.
R101及R102分別獨立地表示1價的有機基,並且可以相互鍵結而形成環。 R101 and R102 each independently represent a monovalent organic group, and may be bonded to each other to form a ring.
作為烷氧基甲基或醯氧基甲基直接在芳香族基上取代之化合物,例如可以舉出下述通式的各種化合物。 As compounds in which an alkoxymethyl group or an acyloxymethyl group directly substitutes an aromatic group, various compounds of the following general formula can be cited.
式中,X表示單鍵或2價的有機基,每個R104分別獨立地表示烷基或醯基,R103表示氫原子、烷基、烯基、芳基、芳烷基或藉由酸的作用進行分解而產生鹼可溶性基之基團(例如,藉由酸的作用進行脫離之基團、-C(R4)2COOR5所表示之基團(R4分別獨立地表示氫原子或碳數1~4的烷基,R5表示藉由酸的作用進行脫離之基團。))。 In the formula, X represents a single bond or a divalent organic group, each R 104 independently represents an alkyl group or an acyl group, R 103 represents a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an aralkyl group, or a group that is decomposed by an acid to generate an alkali-soluble group (for example, a group that is released by an acid, a group represented by -C(R 4 ) 2 COOR 5 (R 4 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 5 represents a group that is released by an acid)).
R105各自獨立地表示烷基或烯基,a、b及c各自獨立地為1~3,d為0~4,e為0~3,f為0~3,a+d為5以下,b+e為4以下,c+f為4以下。 R105 each independently represents an alkyl group or an alkenyl group, a, b and c each independently represent 1 to 3, d represents 0 to 4, e represents 0 to 3, f represents 0 to 3, a+d represents 5 or less, b+e represents 4 or less, and c+f represents 4 or less.
關於藉由酸的作用進行分解而產生鹼可溶性基之基團、藉由酸的作用進行脫離之基團、-C(R4)2COOR5所表示之基團中之R5,例如可以舉出- C(R36)(R37)(R38)、-C(R36)(R37)(OR39)、-C(R01)(R02)(OR39)等。 Examples of R 5 in the group which decomposes by the action of an acid to generate an alkali-soluble group, the group which dissociates by the action of an acid, and the group represented by -C(R 4 ) 2 COOR 5 include -C(R 36 )(R 37 )(R 38 ), -C(R 36 )(R 37 )(OR 39 ), and -C(R 01 )(R 02 )(OR 39 ).
式中,R36~R39分別獨立地表示烷基、環烷基、芳基、芳烷基或烯基。R36與R37可以相互鍵結而形成環。 In the formula, R 36 to R 39 independently represent an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an alkenyl group. R 36 and R 37 may be bonded to each other to form a ring.
作為上述烷基,碳數1~10的烷基為較佳,碳數1~5的烷基為更佳。 As the above-mentioned alkyl group, an alkyl group having 1 to 10 carbon atoms is preferred, and an alkyl group having 1 to 5 carbon atoms is more preferred.
上述烷基可以為直鏈狀、支鏈狀中的任一個。 The above alkyl group may be either linear or branched.
作為上述環烷基,碳數3~12的環烷基為較佳,碳數3~8的環烷基為更佳。 As the above-mentioned cycloalkyl group, a cycloalkyl group having 3 to 12 carbon atoms is preferred, and a cycloalkyl group having 3 to 8 carbon atoms is more preferred.
上述環烷基可以為單環結構,亦可以為縮合環等多環結構。 The above-mentioned cycloalkyl group may be a monocyclic structure or a polycyclic structure such as a condensed ring.
上述芳基為碳數6~30的芳香族烴基為較佳,苯基為更佳。 The above-mentioned aryl group is preferably an aromatic alkyl group having 6 to 30 carbon atoms, and phenyl is more preferably.
作為上述芳烷基,碳數7~20的芳烷基為較佳,碳數7~16的芳烷基為更佳。 As the above-mentioned aralkyl group, an aralkyl group having 7 to 20 carbon atoms is preferred, and an aralkyl group having 7 to 16 carbon atoms is more preferred.
上述芳烷基是指經烷基取代之芳基,該等烷基及芳基的較佳態樣與上述烷基及芳基的較佳態樣相同。 The above-mentioned aralkyl group refers to an aryl group substituted by an alkyl group, and the preferred embodiments of the alkyl group and the aryl group are the same as the preferred embodiments of the above-mentioned alkyl group and the aryl group.
上述烯基為碳數3~20的烯基為較佳,碳數3~16的烯基為更佳。 The alkenyl group is preferably an alkenyl group having 3 to 20 carbon atoms, and more preferably an alkenyl group having 3 to 16 carbon atoms.
又,該等基團在可以獲得本發明的效果之範圍內還可以具有公知的取代基。 Furthermore, these groups may have known substituents within the scope of achieving the effects of the present invention.
R01及R02分別獨立地表示氫原子、烷基、環烷基、芳基、芳烷基或烯基。 R01 and R02 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an alkenyl group.
作為藉由酸的作用進行分解而產生鹼可溶性基之基團或藉由酸的作用進行脫離之基團,較佳為三級烷基酯基、縮醛基、枯基酯基、烯醇酯基等。進一步較佳為三級烷基酯基、縮醛基。 As the group that generates an alkali-soluble group by decomposition under the action of an acid or the group that is released by the action of an acid, a tertiary alkyl ester group, an acetal group, a cumyl ester group, an enol ester group, etc. are preferred. A tertiary alkyl ester group and an acetal group are further preferred.
作為具有烷氧基甲基之化合物,具體而言,可以舉出以下結構。關於具有醯氧基甲基之化合物,可以舉出將下述化合物的烷氧基甲基變更為醯氧基甲基之化合物。作為在分子內具有烷氧基甲基或醯氧基甲基之化合物,可以舉出以下各種化合物,但是並不限定於該等。 As compounds having an alkoxymethyl group, specifically, the following structures can be cited. As compounds having an acyloxymethyl group, compounds obtained by replacing the alkoxymethyl group of the following compound with an acyloxymethyl group can be cited. As compounds having an alkoxymethyl group or an acyloxymethyl group in the molecule, the following various compounds can be cited, but are not limited to these.
[化學式51]
關於含有烷氧基甲基及醯氧基甲基中的至少1個之化合物,可以使用市售者,亦可以使用藉由公知的方法合成者。 Regarding the compound containing at least one of an alkoxymethyl group and an acyloxymethyl group, a commercially available compound or a compound synthesized by a known method may be used.
從耐熱性的觀點考慮,烷氧基甲基或醯氧基甲基直接在芳香環或三環上取代之化合物為較佳。 From the viewpoint of heat resistance, the alkoxymethyl or acyloxymethyl group is preferably directly attached to the aromatic ring or the tricyclic ring. Ring-substituted compounds are preferred.
作為三聚氰胺系交聯劑的具體例,可以舉出六甲氧基甲基三聚氰胺、六乙氧基甲基三聚氰胺、六丙氧基甲基三聚氰胺、六丁氧基丁基三聚氰胺等。 Specific examples of melamine-based crosslinking agents include hexamethoxymethyl melamine, hexaethoxymethyl melamine, hexapropoxymethyl melamine, hexabutoxybutyl melamine, etc.
作為脲系交聯劑的具體例,例如可以舉出單羥甲基化甘脲、二羥甲基化甘脲、三羥甲基化甘脲、四羥甲基化甘脲、單甲氧基甲基化甘脲,二甲氧基甲基化甘脲、三甲氧基甲基化甘脲、四甲氧基甲基化甘脲、單乙氧基甲基化甘脲、二乙氧基甲基化甘脲、三乙氧基甲基化甘脲、四乙 氧基甲基化甘脲、單丙氧基甲基化甘脲、二丙氧基甲基化甘脲、三丙氧基甲基化甘脲、四丙氧基甲基化甘脲、單丁氧基甲基化甘脲、二丁氧基甲基化甘脲、三丁氧基甲基化甘脲或四丁氧基甲基化甘脲等甘脲系交聯劑; 雙甲氧基甲基脲、雙乙氧基甲基脲、雙丙氧基甲基脲、雙丁氧基甲基脲等脲系交聯劑、 單羥甲基化伸乙脲或二羥甲基化伸乙脲、單甲氧基甲基化伸乙脲、二甲氧基甲基化伸乙脲、單乙氧基甲基化伸乙脲、二乙氧基甲基化伸乙脲、單丙氧基甲基化伸乙脲、二丙氧基甲基化伸乙脲、單丁氧基甲基化伸乙脲或二丁氧基甲基化伸乙脲等伸乙脲系交聯劑、 單羥甲基化伸丙脲、二羥甲基化伸丙脲、單甲氧基甲基化伸丙脲、二甲氧基甲基化伸丙脲、單乙氧基甲基化伸丙脲、二乙氧基甲基化伸丙脲、單丙氧基甲基化伸丙脲、二丙氧基甲基化伸丙脲、單丁氧基甲基化伸丙脲或二丁氧基甲基化伸丙脲等伸丙脲系交聯劑、 1,3-二(甲氧基甲基)4,5-二羥基-2-咪唑啶酮、1,3-二(甲氧基甲基)-4,5-二甲氧基-2-咪唑啶酮等。 Specific examples of urea-based crosslinking agents include monohydroxymethylated glycoluril, dihydroxymethylated glycoluril, trihydroxymethylated glycoluril, tetrahydroxymethylated glycoluril, monomethoxymethylated glycoluril, dimethoxymethylated glycoluril, trimethoxymethylated glycoluril, tetramethoxymethylated glycoluril, monoethoxymethylated glycoluril, diethoxymethylated glycoluril, triethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monopropoxymethylated glycoluril, methyl glycoluril, dipropoxymethyl glycoluril, tripropoxymethyl glycoluril, tetrapropoxymethyl glycoluril, monobutoxymethyl glycoluril, dibutoxymethyl glycoluril, tributoxymethyl glycoluril or tetrabutoxymethyl glycoluril; Urea crosslinking agents such as bismethoxymethyl urea, bisethoxymethyl urea, dipropoxymethyl urea, dibutoxymethyl urea, monohydroxymethyl ethyl urea or dihydroxymethyl urea Ethyl urea, monomethoxymethylated ethyl urea, dimethoxymethylated ethyl urea, monoethoxymethylated ethyl urea, diethoxymethylated ethyl urea, monopropoxymethylated ethyl urea, dipropoxymethylated ethyl urea, monobutoxymethylated ethyl urea or dibutoxymethylated ethyl urea and other ethyl urea-based crosslinking agents, monohydroxymethylated propyl urea, dihydroxymethylated propyl urea, monomethoxymethylated propyl urea, dimethoxymethylated propyl urea, monoethoxymethylated propyl urea, diethoxymethylated propyl urea, monopropoxymethylated propyl urea, dipropoxymethylated propyl urea, monobutoxymethylated propyl urea or dibutoxymethylated propyl urea and other propyl urea-based crosslinking agents, 1,3-bis(methoxymethyl)4,5-dihydroxy-2-imidazolidinone, 1,3-bis(methoxymethyl)-4,5-dimethoxy-2-imidazolidinone, etc.
作為苯并胍胺系交聯劑的具體例,例如可以舉出單羥甲基化苯并胍胺、二羥甲基化苯并胍胺、三羥甲基化苯并胍胺、四羥甲基化苯并胍胺、單甲氧基甲基化苯并胍胺、二甲氧基甲基化苯并胍胺、三甲氧基甲基化苯并胍胺、四甲氧基甲基化苯并胍胺、單乙氧基甲基化苯并胍胺、二乙氧基甲基化苯并胍胺、三乙氧基甲基化苯并胍胺、四乙氧基甲基化苯并胍胺、單丙氧基甲基化苯并胍胺、二丙氧基甲基化苯并胍胺、三丙氧基甲基化苯并胍胺、四丙氧基甲基化苯并胍胺、單丁氧基甲基化苯并胍胺、二 丁氧基甲基化苯并胍胺、三丁氧基甲基化苯并胍胺、四丁氧基甲基化苯并胍胺等。 Specific examples of benzoguanamine crosslinking agents include monohydroxymethylated benzoguanamine, dihydroxymethylated benzoguanamine, trihydroxymethylated benzoguanamine, tetrahydroxymethylated benzoguanamine, monomethoxymethylated benzoguanamine, dimethoxymethylated benzoguanamine, trimethoxymethylated benzoguanamine, tetramethoxymethylated benzoguanamine, monoethoxymethylated benzoguanamine, diethoxymethylated benzoguanamine, triethoxymethylated benzoguanamine, tetraethoxymethylated benzoguanamine, monopropoxymethylated benzoguanamine, dipropoxymethylated benzoguanamine, tripropoxymethylated benzoguanamine, tetrapropoxymethylated benzoguanamine, monobutoxymethylated benzoguanamine, di butoxymethylated benzoguanamine, tributoxymethylated benzoguanamine, tetrabutoxymethylated benzoguanamine, etc.
除此以外,作為具有選自包括羥甲基及烷氧基甲基之群組中的至少1種基團之化合物,亦可以較佳地使用在芳香環(較佳為苯環)上直接鍵結有選自包括羥甲基及烷氧基甲基之群組中的至少1種基團之化合物。 In addition, as the compound having at least one group selected from the group including hydroxymethyl and alkoxymethyl, a compound having at least one group selected from the group including hydroxymethyl and alkoxymethyl directly bonded to an aromatic ring (preferably a benzene ring) can also be preferably used.
作為該種化合物的具體例,可以舉出苯二甲醇、雙(羥甲基)甲酚、雙(羥甲基)二甲氧基苯、雙(羥甲基)二苯醚、雙(羥甲基)二苯甲酮、羥甲基苯甲酸羥甲基苯酯、雙(羥甲基)聯苯、二甲基雙(羥甲基)聯苯、雙(甲氧基甲基)苯、雙(甲氧基甲基)甲酚、雙(甲氧基甲基)二甲氧基苯、雙(甲氧基甲基)二苯醚、雙(甲氧基甲基)二苯甲酮、甲氧基甲基苯甲酸甲氧基甲基苯酯、雙(甲氧基甲基)聯苯、二甲基雙(甲氧基甲基)聯苯、4,4’,4”-亞乙基三[2,6-雙(甲氧基甲基)苯酚]、5,5’-[2,2,2-三氟-1-(三氟甲基)亞乙基]雙[2-羥基-1,3-苯二甲醇]、3,3’,5,5’-四(甲氧基甲基)-1,1’-聯苯-4,4’-二醇等。 Specific examples of such compounds include benzyl alcohol, bis(hydroxymethyl)cresol, bis(hydroxymethyl)dimethoxybenzene, bis(hydroxymethyl)diphenyl ether, bis(hydroxymethyl)benzophenone, hydroxymethylphenyl hydroxymethylbenzoate, bis(hydroxymethyl)biphenyl, dimethylbis(hydroxymethyl)biphenyl, bis(methoxymethyl)benzene, bis(methoxymethyl)cresol, bis(methoxymethyl)dimethoxybenzene, bis(methoxymethyl)diphenyl ether, bis(methoxymethyl)biphenyl Ketone, methoxymethylphenyl methoxybenzoate, bis(methoxymethyl)biphenyl, dimethylbis(methoxymethyl)biphenyl, 4,4',4"-ethylenetri[2,6-bis(methoxymethyl)phenol], 5,5'-[2,2,2-trifluoro-1-(trifluoromethyl)ethylene]bis[2-hydroxy-1,3-benzenedimethanol], 3,3',5,5'-tetrakis(methoxymethyl)-1,1'-biphenyl-4,4'-diol, etc.
作為其他交聯劑,亦可以使用市售品,作為較佳的市售品,可以舉出46DMOC、46DMOEP(以上為ASAHI YUKIZAI CORPORATION製)、DML-PC、DML-PEP、DML-OC、DML-OEP、DML-34X、DML-PTBP、DML-PCHP、DML-OCHP、DML-PFP、DML-PSBP、DML-POP、DML-MBOC、DML-MBPC、DML-MTrisPC、DML-BisOC-Z、DML-BisOCHP-Z、DML-BPC、DMLBisOC-P、DMOM-PC、DMOM-PTBP、DMOM-MBPC、TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-B PE、TML-BPA、TML-BPAF、TML-BPAP、TMOM-BP、TMOM-BPE、TMOM-BPA、TMOM-BPAF、TMOM-BPAP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上為Honshu Chemical Industry Co.,Ltd.製)、NIKARAC(註冊商標,以下相同)MX-290、NIKARAC MX-280、NIKARAC MX-270、NIKARAC MX-279、NIKARAC MW-100LM、NIKARAC MX-750LM(以上為Sanwa Chemical Co.,Ltd.製)等。 As other crosslinking agents, commercial products may be used. Preferred commercial products include 46DMOC, 46DMOEP (all manufactured by ASAHI YUKIZAI CORPORATION), DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML-BisOC-Z, DML-BisOCHP-Z, DML-BPC, DMLBisOC-P, DMOM-PC, DMOM- PTBP, DMOM-MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-B PE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM-BPA, TMOM-BPAF, TMOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (all manufactured by Honshu Chemical Industry Co., Ltd.), NIKARAC (registered trademark, hereinafter the same) MX-290, NIKARAC MX-280, NIKARAC MX-270, NIKARAC MX-279, NIKARAC MW-100LM, NIKARAC MX-750LM (all manufactured by Sanwa Chemical Co., Ltd.), etc.
又,本發明的樹脂組成物包含選自包括環氧化合物、氧環丁烷化合物及苯并化合物之群組中的至少1種化合物作為其他交聯劑亦較佳。 Furthermore, the resin composition of the present invention comprises a compound selected from epoxy compounds, cyclohexane compounds and benzo It is also preferred that at least one compound in the group of compounds serves as another crosslinking agent.
-環氧化合物(具有環氧基之化合物)- -Epoxy compounds (compounds with epoxy groups)-
作為環氧化合物,在一分子中具有2個以上的環氧基之化合物為較佳。環氧基在200℃以下進行交聯反應,並且不會產生由交聯引起之脫水反應,因此不易引起膜收縮。因此,含有環氧化合物對抑制本發明的樹脂組成物的低溫硬化及翹曲係有效的。 As the epoxy compound, a compound having two or more epoxy groups in one molecule is preferred. The epoxy group undergoes a crosslinking reaction below 200°C and does not produce a dehydration reaction caused by the crosslinking, so it is not easy to cause film shrinkage. Therefore, containing an epoxy compound is effective in inhibiting the low-temperature curing and warping of the resin composition of the present invention.
環氧化合物含有聚環氧乙烷基為較佳。藉此,彈性模數進一步下降,並且能夠抑制翹曲。聚環氧乙烷基表示環氧乙烷的重複單元數為2以上者,重複單元數為2~15為較佳。 The epoxy compound preferably contains a polyethylene oxide group. This further reduces the elastic modulus and can suppress warping. The polyethylene oxide group means that the number of repeating units of ethylene oxide is 2 or more, and the number of repeating units is preferably 2 to 15.
作為環氧化合物的例子,可以舉出雙酚A型環氧樹脂;雙酚F型環氧樹脂;丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、乙二醇二縮水甘油醚、丁二醇二縮水甘油醚、六亞甲基二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚等伸烷基二醇型環氧樹脂或多元醇烴型環氧樹脂;聚丙二醇二縮水甘油醚等聚伸烷基二醇型環氧樹脂;聚甲基(縮水甘油氧 基丙基)矽氧烷等環氧環氧基之矽酮等,但是並不限定於該等。具體而言,可以舉出EPICLON(註冊商標)850-S、EPICLON(註冊商標)HP-4032、EPICLON(註冊商標)HP-7200、EPICLON(註冊商標)HP-820、EPICLON(註冊商標)HP-4700、EPICLON(註冊商標)HP-4770、EPICLON(註冊商標)EXA-830LVP、EPICLON(註冊商標)EXA-8183、EPICLON(註冊商標)EXA-8169、EPICLON(註冊商標)N-660、EPICLON(註冊商標)N-665-EXP-S、EPICLON(註冊商標)N-740(以上為產品名稱,DIC CORPORATION製)、Rika Resin(註冊商標)BEO-20E、Rika Resin(註冊商標)BEO-60E、Rika Resin(註冊商標)HBE-100、Rika Resin(註冊商標)DME-100、Rika Resin(註冊商標)L-200(產品名稱,New Japan Chemical Co.,Ltd.)、EP-4003S、EP-4000S、EP-4088S、EP-3950S(以上為產品名稱,ADEKA CORPORATION製)、CELLOXIDE(註冊商標)2021P、CELLOXIDE(註冊商標)2081、CELLOXIDE(註冊商標)2000、EHPE3150、EPOLEAD(註冊商標)GT401、EPOLEAD(註冊商標)PB4700、EPOLEAD(註冊商標)PB3600(以上為產品名稱,Daicel Corporation製)、NC-3000、NC-3000-L、NC-3000-H、NC-3000-FH-75M、NC-3100、CER-3000-L、NC-2000-L、XD-1000、NC-7000L、NC-7300L、EPPN-501H、EPPN-501HY、EPPN-502H、EOCN-1020、EOCN-102S、EOCN-103S、EOCN-104S、CER-1020、EPPN-201、BREN-S、BREN-10S(以上為產品名稱,Nippon Kayaku Co.,Ltd.製)等。又,亦可以較佳地使用以下化合物。 Examples of epoxy compounds include bisphenol A type epoxy resins; bisphenol F type epoxy resins; propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, butylene glycol diglycidyl ether, hexamethylene glycol diglycidyl ether, trihydroxymethylpropane triglycidyl ether and other alkylene glycol type epoxy resins or polyol hydrocarbon type epoxy resins; polypropylene glycol diglycidyl ether and other polyalkylene glycol type epoxy resins; epoxy epoxy silicones such as polymethyl (glycidyloxypropyl) siloxane, etc., but are not limited to these. Specifically, we can cite EPICLON (registered trademark) 850-S, EPICLON (registered trademark) HP-4032, EPICLON (registered trademark) HP-7200, EPICLON (registered trademark) HP-820, EPICLON (registered trademark) HP-4700, EPICLON (registered trademark) HP-4770, EPICL ON (registered trademark) EXA-830LVP, EPICLON (registered trademark) EXA-8183, EPICLON (registered trademark) EXA-8169, EPICLON (registered trademark) N-660, EPICLON (registered trademark) N-665-EXP-S, EPICLON (registered trademark) N-740 (the above are product names, DIC CORPORATION), Rika Resin (registered trademark) BEO-20E, Rika Resin (registered trademark) BEO-60E, Rika Resin (registered trademark) HBE-100, Rika Resin (registered trademark) DME-100, Rika Resin (registered trademark) L-200 (product names, New Japan Chemical Co., Ltd.), EP-4003S, EP-4000S, EP-4088S, EP-3950S (the above are product names, ADEKA CORPORATION), CELLOXIDE (registered trademark) 2021P, CELLOXIDE (registered trademark) 2081, CELLOXIDE (registered trademark) 2000, EHPE3150, EPOLEAD (registered trademark) GT401, EPOLEAD (registered trademark) PB4700, EPOLEAD (registered trademark) PB3600 (the above are product names, Daicel Corporation), NC-3000, NC-3000-L, NC-3000-H, NC-3000-FH-75M, NC-3100, CER-3000-L, NC-2000-L, XD-1000, NC-7000L, NC-7300L, EPPN-501H, EPPN-501HY, EPPN-502H, EOCN-1020, EOCN-102S, EOCN-103S, EOCN-104S, CER-1020, EPPN-201, BREN-S, BREN-10S (the above are product names, manufactured by Nippon Kayaku Co., Ltd.), etc. In addition, the following compounds can also be preferably used.
[化學式52]
式中,n為1~5的整數、m為1~20的整數。 In the formula, n is an integer from 1 to 5, and m is an integer from 1 to 20.
在上述結構之中,從兼顧耐熱性和伸長率的提高之觀點考慮,n為1~2、m為3~7為較佳。 In the above structure, from the perspective of both heat resistance and elongation improvement, n is preferably 1~2 and m is preferably 3~7.
-氧雜環丁烷化合物(具有氧環丁烷基之化合物)- -Oxycyclobutane compounds (compounds with cyclobutane groups)-
作為氧雜環丁烷化合物,可以舉出在一分子中具有2個以上的氧雜環丁烷環之化合物、3-乙基-3-羥甲氧雜環丁烷、1,4-雙{[(3-乙基-3-氧環丁烷基)甲氧基]甲基}苯、3-乙基-3-(2-乙基己基甲基)氧雜環丁烷、1,4-苯二羧酸-雙[(3-乙基-3-氧環丁烷基)甲基]酯等。作為具體的例子,能夠較佳地使用TOAGOSEI CO.,LTD.製的ARON OXETANE系列(例如,OXT- 121、OXT-221),該等可以單獨使用或混合使用2種以上。 Examples of cyclooxetane compounds include compounds having two or more cyclooxetane rings in one molecule, 3-ethyl-3-hydroxymethoxycyclobutane, 1,4-bis{[(3-ethyl-3-cyclooxetane)methoxy]methyl}benzene, 3-ethyl-3-(2-ethylhexylmethyl)cyclooxetane, and 1,4-benzenedicarboxylic acid-bis[(3-ethyl-3-cyclooxetane)methyl]ester. As specific examples, ARON OXETANE series (e.g., OXT-121, OXT-221) manufactured by TOAGOSEI CO., LTD. can be preferably used, and these can be used alone or in combination of two or more.
-苯并化合物(具有苯并唑基之化合物)- -Benzo Compounds (having benzo Azolyl compounds)
由於由開環加成反應引起交聯反應,苯并化合物在硬化時不產生脫氣,從而進一步減少熱收縮以抑制產生翹曲,因此為較佳。 Due to the cross-linking reaction caused by the ring-opening addition reaction, benzo Compounds that do not outgas during hardening, thereby further reducing thermal shrinkage and inhibiting warping, are preferred.
作為苯并化合物的較佳例,可以舉出P-d型苯并、F-a型苯并、(以上為產品名稱,Shikoku Chemicals Corporation製)、聚羥基苯乙烯樹脂的苯并加成物、酚醛清漆型二氫苯并化合物。該等可以單獨使用或者混合使用2種以上。 As benzo A good example of a compound is Pd-type benzo , Fa type benzo 、(the above are product names, made by Shikoku Chemicals Corporation), benzophenone of polyhydroxystyrene resin Adduct, novolac type dihydrobenzo These may be used alone or in combination of two or more.
其他交聯劑的含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,0.1~20質量%為更佳,0.5~15質量%為進一步較佳,1.0~10質量%為特佳。其他交聯劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的其他交聯劑之情況下,其合計在上述範圍內為較佳。 The content of other crosslinking agents relative to the total solid content of the resin composition of the present invention is preferably 0.1-30 mass %, more preferably 0.1-20 mass %, further preferably 0.5-15 mass %, and particularly preferably 1.0-10 mass %. Other crosslinking agents may contain only one or more. When containing more than two other crosslinking agents, it is preferred that their total is within the above range.
<金屬接著性改良劑> <Metal adhesion improver>
本發明的樹脂組成物包含用於提高與電極或配線等中所使用之金屬材料的接著性之金屬接著性改良劑為較佳。作為金屬接著性改良劑,可以舉出具有烷氧基甲矽烷基之矽烷偶合劑、鋁系接著助劑、鈦系接著助劑、具有磺醯胺結構之化合物及具有硫脲之化合物、磷酸衍生物化合物、β酮酸酯化合物、胺基化合物等。 The resin composition of the present invention preferably contains a metal adhesion improver for improving adhesion to metal materials used in electrodes or wiring. Examples of metal adhesion improvers include silane coupling agents having alkoxysilyl groups, aluminum-based adhesion aids, titanium-based adhesion aids, compounds having sulfonamide structures, compounds having thiourea, phosphoric acid derivative compounds, β-ketoester compounds, and amino compounds.
〔矽烷偶合劑〕 [Silane coupling agent]
作為矽烷偶合劑,例如可以舉出國際公開第2015/199219號的0167段中所記載的化合物、日本特開2014-191002號公報的0062~0073段中所記 載的化合物、國際公開第2011/080992號的0063~0071段中所記載的化合物、日本特開2014-191252號公報的0060~0061段中所記載的化合物、日本特開2014-041264號公報的0045~0052段中所記載的化合物、國際公開第2014/097594號的0055段中所記載的化合物、日本特開2018-173573的0067~0078段中所記載的化合物,並將該等內容編入本說明書中。又,如日本特開2011-128358號公報的0050~0058段中所記載,使用不同的2種以上的矽烷偶合劑亦較佳。又,矽烷偶合劑使用下述化合物亦較佳。以下式中,Me表示甲基,Et表示乙基。 As silane coupling agents, for example, there can be cited compounds described in paragraph 0167 of International Publication No. 2015/199219, compounds described in paragraphs 0062 to 0073 of Japanese Patent Publication No. 2014-191002, compounds described in paragraphs 0063 to 0071 of International Publication No. 2011/080992, compounds described in paragraphs 0063 to 0071 of Japanese Patent Publication No. 2014-191252, The compounds described in paragraphs 0060 to 0061 of the Japanese Patent Publication No. 2014-041264, the compounds described in paragraphs 0045 to 0052 of the Japanese Patent Publication No. 2014/097594, and the compounds described in paragraphs 0067 to 0078 of the Japanese Patent Publication No. 2018-173573 are incorporated into this specification. In addition, as described in paragraphs 0050 to 0058 of the Japanese Patent Publication No. 2011-128358, it is also preferred to use two or more different silane coupling agents. In addition, it is also preferred to use the following compounds as silane coupling agents. In the following formula, Me represents a methyl group and Et represents an ethyl group.
[化學式53]
作為其他矽烷偶合劑,例如可以舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧 基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基-亞丁基)丙胺、N-苯基-3-胺基丙基三甲氧基矽烷、三-(三甲氧基甲矽烷基丙基)異氰脲酸酯、3-脲基丙基三烷氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-三甲氧基甲矽烷基丙基琥珀酸酐。該等能夠單獨使用1種或組合使用2種以上。 Examples of other silane coupling agents include vinyl trimethoxysilane, vinyl triethoxysilane, 2-(3,4-epoxyhexyl)ethyl trimethoxysilane, 3-glycidoxypropyl methyl dimethoxysilane, 3-glycidoxypropyl trimethoxysilane, 3-glycidoxypropyl methyl diethoxysilane, 3-glycidoxypropyl triethoxysilane, p-phenylenediyl trimethoxysilane, 3-methacryloxypropyl methyl dimethoxysilane, 3-methacryloxypropyl trimethoxysilane, 3-methacryloxypropyl methyl diethoxysilane, 3-methacryloxypropyl triethoxysilane, 3-acryloxypropyl Trimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltrialkoxysilane, 3-butylenepropylmethyldimethoxysilane, 3-butylenepropyltrimethoxysilane, 3-isocyanatepropyltriethoxysilane, 3-trimethoxysilylpropylsuccinic anhydride. These can be used alone or in combination of two or more.
〔鋁系接著助劑〕 [Aluminum-based bonding agent]
作為鋁系接著助劑,例如可以舉出鋁三(乙醯乙酸乙酯)鋁、三(乙醯丙酮)鋁、乙醯乙酸乙酯二異丙醇鋁等。 As aluminum-based bonding agents, for example, aluminum tri(ethyl acetate)aluminum, aluminum tri(acetylacetone)aluminum, ethyl acetate diisopropyl aluminum, etc. can be cited.
又,作為其他金屬接著性改良劑,亦能夠使用日本特開2014-186186號公報的0046~0049段中所記載的化合物、日本特開2013-072935號公報的0032~0043段中所記載的硫化物系化合物,並將該等內容編入本說明書中。 Furthermore, as other metal adhesion improvers, compounds described in paragraphs 0046 to 0049 of Japanese Patent Publication No. 2014-186186 and sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Publication No. 2013-072935 can also be used, and these contents are incorporated into this specification.
金屬接著性改良劑的含量相對於特定樹脂100質量份,較佳為0.01~30質量份,更佳為在0.1~10質量份的範圍內,進一步較佳為在0.5~5質量份的範圍內。藉由設為上述下限值以上,圖案與金屬層的接著性變得良好,藉由設為上述上限值以下,圖案的耐熱性、機械特性變得良好。金屬接著性改良劑可以為僅1種,亦可以為2種以上。在使用2種以上之情況下,其合計在上述範圍內為較佳。 The content of the metal adhesion improver is preferably 0.01 to 30 parts by mass, more preferably 0.1 to 10 parts by mass, and further preferably 0.5 to 5 parts by mass relative to 100 parts by mass of the specific resin. By setting it above the lower limit, the adhesion between the pattern and the metal layer becomes good, and by setting it below the upper limit, the heat resistance and mechanical properties of the pattern become good. The metal adhesion improver can be only one kind or two or more kinds. When two or more kinds are used, it is better that the total is within the above range.
<遷移抑制劑> <Migration inhibitor>
本發明的樹脂組成物進一步包含遷移抑制劑為較佳。藉由包含遷移抑制劑,能夠有效地抑制源自金屬層(金屬配線)的金屬離子轉移至膜內。 The resin composition of the present invention preferably further contains a migration inhibitor. By containing a migration inhibitor, it is possible to effectively inhibit the migration of metal ions from the metal layer (metal wiring) into the film.
作為遷移抑制劑,並無特別限制,可以舉出具有雜環(吡咯環、呋喃環、噻吩環、咪唑環、唑環、噻唑環、吡唑環、異唑環、異噻唑環、四唑環、吡啶環、嗒環、嘧啶環、吡環、哌啶環、哌環、嗎啉環、2H-吡喃環及6H-吡喃環、三環)之化合物、具有硫脲類及氫硫基之化合物、受阻酚系化合物、水楊酸衍生物系化合物、醯肼衍生物系化合物。尤其,能夠較佳地使用1,2,4-三唑、苯并三唑、3-胺基-1,2,4-三唑、3,5-二胺基-1,2,4-三唑等三唑系化合物、1H-四唑、5-苯基四唑、5-胺基-1H-四唑等四唑系化合物。 The migration inhibitor is not particularly limited, and examples thereof include those having a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, Azole, thiazole, pyrazole, iso Azole ring, isothiazole ring, tetrazole ring, pyridine ring, tantalum Ring, pyrimidine ring, pyridine Ring, piperidine ring, piperidine ring, morpholine ring, 2H-pyran ring and 6H-pyran ring, tri Compounds having a thiourea group and a thiohydride group, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds. In particular, triazole compounds such as 1,2,4-triazole, benzotriazole, 3-amino-1,2,4-triazole, and 3,5-diamino-1,2,4-triazole, and tetrazole compounds such as 1H-tetrazole, 5-phenyltetrazole, and 5-amino-1H-tetrazole can be preferably used.
或者,亦能夠使用捕捉鹵素離子等陰離子之離子捕捉劑。 Alternatively, an ion scavenger that captures anions such as halogen ions can also be used.
作為其他遷移抑制劑,能夠使用日本特開2013-015701號公報的0094段中所記載的防鏽劑、日本特開2009-283711號公報的0073~0076段中所記載的化合物、日本特開2011-059656號公報的0052段中所記載的化合物、日本特開2012-194520號公報的0114段、0116段及0118段中所記載的化合物、國際公開第2015/199219號的0166段中所記載的化合物等,並將該等內容編入本說明書中。 As other migration inhibitors, the rustproofing agent described in paragraph 0094 of Japanese Patent Publication No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Publication No. 2009-283711, the compounds described in paragraph 0052 of Japanese Patent Publication No. 2011-059656, the compounds described in paragraphs 0114, 0116 and 0118 of Japanese Patent Publication No. 2012-194520, the compounds described in paragraph 0166 of International Publication No. 2015/199219, etc. can be used, and these contents are incorporated into this specification.
作為遷移抑制劑的具體例,可以舉出下述化合物。 As specific examples of migration inhibitors, the following compounds can be cited.
在本發明的樹脂組成物具有遷移抑制劑之情況下,遷移抑制劑的含量相對於本發明的樹脂組成物的總固體成分為0.01~5.0質量%為較佳,0.05~2.0質量%為更佳,0.1~1.0質量%為進一步較佳。 When the resin composition of the present invention contains a migration inhibitor, the content of the migration inhibitor relative to the total solid content of the resin composition of the present invention is preferably 0.01 to 5.0 mass %, more preferably 0.05 to 2.0 mass %, and even more preferably 0.1 to 1.0 mass %.
遷移抑制劑可以為僅1種,亦可以為2種以上。在遷移抑制劑為2種以上之情況下,其合計在上述範圍內為較佳。 There may be only one migration inhibitor or two or more. When there are two or more migration inhibitors, it is preferred that the total amount is within the above range.
<聚合抑制劑> <Polymerization inhibitor>
本發明的樹脂組成物包含聚合抑制劑為較佳。作為聚合抑制劑,可以舉出酚系化合物、醌系化合物、胺基系化合物、N-氧自由基化合物系化合物、硝基系化合物、亞硝基系化合物、雜芳香環系化合物、金屬化合物等。 The resin composition of the present invention preferably contains a polymerization inhibitor. Examples of the polymerization inhibitor include phenolic compounds, quinone compounds, amino compounds, N-oxyl radical compounds, nitro compounds, nitroso compounds, heteroaromatic ring compounds, metal compounds, etc.
作為聚合抑制劑的具體的化合物,例如較佳地使用對氫醌、鄰氫醌、鄰甲氧基酚、對甲氧基酚、二-第三丁基-對甲酚、五倍子酚、對-第三丁基鄰苯二酚、1,4-苯醌、二苯基-對苯醌、4,4’-硫代雙(3-甲基-6-第三丁基酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基酚)、N-亞硝基苯基羥基胺第一鈰鹽、N-亞硝基-N-苯基羥基胺鋁鹽、N-亞硝基二苯胺、N-苯基萘胺、伸乙基二胺四乙酸、1,2-環己二胺四乙酸、乙二醇醚二胺四乙酸、2,6-二-第三丁基-4-甲基酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺基丙基胺)酚、N-亞硝基-N-(1-萘基)羥胺銨鹽、雙(4-羥基-3,5-第三丁基)苯基甲烷、1,3,5-三(4-第三丁基-3-羥基)-2,6-二甲基芐基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、4-羥基-2,2,6,6-四甲基哌啶1-氧自由基、2,2,6,6-四甲基哌啶1-氧自由基、吩噻、啡、1,1-二苯基-2-吡咯肼、二丁基二硫代碳酸銅(II)、硝基苯、N-亞硝基-N-苯基羥胺鋁鹽、N-亞硝基-N-苯基羥基胺銨鹽等。又,亦能夠使用日本特開201 5-127817號公報的0060段中所記載的聚合抑制劑及國際公開第2015/125469號的0031~0046段中所記載的化合物,並將該內容編入本說明書中。 As specific compounds of the polymerization inhibitor, for example, p-hydroquinone, o-hydroquinone, o-methoxyphenol, p-methoxyphenol, di-tert-butyl-p-cresol, gallol, p-tert-butyl-o-catechol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), N-nitrosophenylhydroxylamine first barium salt, N-nitroso-N-phenylhydroxylamine aluminum salt, N-nitrosodiphenylamine, N-phenylnaphthylamine, ethylenediamine, aminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamine)phenol, N-nitroso-N-(1-naphthyl)hydroxylamine ammonium salt, bis(4-hydroxy-3,5-tert-butyl)phenylmethane, 1,3,5-tri(4-tert-butyl-3-hydroxy)-2,6-dimethylbenzyl)-1,3,5-tri(4-tert-butyl-3-hydroxy)-2,6-dimethylbenzyl)-1,3,5-tri(4-tert-butyl-3-hydroxy)- -2,4,6-(1H,3H,5H)-trione, 4-hydroxy-2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, 2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, phenothiazine ,coffee , 1,1-diphenyl-2-pyrrole hydrazine, dibutyl copper dithiocarbonate (II), nitrobenzene, N-nitroso-N-phenylhydroxylamine aluminum salt, N-nitroso-N-phenylhydroxylamine ammonium salt, etc. In addition, the polymerization inhibitor described in paragraph 0060 of Japanese Patent Publication No. 2015-127817 and the compounds described in paragraphs 0031 to 0046 of International Publication No. 2015/125469 can also be used, and the contents are incorporated into this specification.
在本發明的樹脂組成物包含聚合抑制劑之情況下,聚合抑制劑的含量相對於本發明的樹脂組成物的總固體成分為0.01~20質量%為較佳0.02~15質量%為更佳,0.05~10質量%為進一步較佳。 When the resin composition of the present invention contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 20 mass %, more preferably 0.02 to 15 mass %, and even more preferably 0.05 to 10 mass % relative to the total solid content of the resin composition of the present invention.
聚合抑制劑可以為僅1種,亦可以為2種以上。在聚合抑制劑為2種以上之情況下,其合計在上述範圍內為較佳。 The polymerization inhibitor may be only one or two or more. When there are two or more polymerization inhibitors, it is preferred that the total amount is within the above range.
<酸捕捉劑> <Acid capture agent>
為了減少因從曝光至加熱為止的經時而引起之性能變化,本發明的樹脂組成物含有酸捕捉劑為較佳。其中,酸捕捉劑是指藉由存在於系統中而能夠捕捉產生酸之化合物,酸度低且pKa高的化合物為較佳。作為酸捕捉劑,具有胺基之化合物為較佳,一級胺、二級胺、三級胺、銨鹽、三級醯胺等為較佳,一級胺、二級胺、三級胺、銨鹽為較佳,二級胺、三級胺、銨鹽為更佳。 In order to reduce the performance change caused by the time from exposure to heating, the resin composition of the present invention preferably contains an acid scavenger. Among them, the acid scavenger refers to a compound that can capture the generated acid by existing in the system, and a compound with low acidity and high pKa is preferred. As an acid scavenger, a compound with an amine group is preferred, and primary amines, secondary amines, tertiary amines, ammonium salts, tertiary amides, etc. are preferred, primary amines, secondary amines, tertiary amines, and ammonium salts are preferred, and secondary amines, tertiary amines, and ammonium salts are more preferred.
作為酸捕捉劑,可以較佳地舉出具有咪唑結構、二氮雜雙環結構、鎓結構、三烷基胺結構、苯胺結構或吡啶結構之化合物、具有羥基和/或醚鍵之烷基胺衍生物、具有羥基和/或醚鍵之苯胺衍生物等。在具有鎓結構之情況下,酸捕捉劑為具有選自銨、重氮、錪、鋶、鏻、吡啶鎓等中之陽離子和酸度比由酸產生劑所產生之酸更低的酸的陰離子之鹽為較佳。 As the acid scavenger, preferably, there can be cited compounds having an imidazole structure, a diazine bicyclic structure, an onium structure, a trialkylamine structure, an aniline structure or a pyridine structure, an alkylamine derivative having a hydroxyl group and/or an ether bond, an aniline derivative having a hydroxyl group and/or an ether bond, etc. In the case of having an onium structure, the acid scavenger is preferably a salt having a cation selected from ammonium, diazo, iodine, coronium, phosphonium, pyridinium, etc. and an anion of an acid having a lower acidity than the acid generated by the acid generator.
作為具有咪唑結構之酸捕捉劑,可以舉出咪唑、2,4,5-三苯基咪唑、苯并咪唑、2-苯基苯并咪唑等。作為具有二氮雜雙環結構之酸捕捉劑,可以舉出1,4-二氮雜雙環[2,2,2]辛烷、1,5-二氮雜雙環[4,3,0]壬-5-烯、1, 8-二氮雜雙環[5,4,0]十一碳-7-烯等。作為具有鎓結構之酸捕捉劑,可以舉出氫氧化四丁基銨、氫氧化三芳基鋶、氫氧化苯甲醯甲基鋶、具有2-氧代烷基之鋶氫氧化物、具體而言氫氧化三苯基鋶、氫氧化三(第三丁基苯基)鋶、氫氧化雙(第三丁基苯基)錪、氫氧化苯甲醯甲基噻吩鎓、氫氧化2-氧代丙基噻吩鎓等。作為具有三烷基胺結構之酸捕捉劑,可以舉出三(正丁基)胺、三(正辛基)胺等。作為具有苯胺結構之酸捕捉劑,可以舉出2,6-二異丙基苯胺、N,N-二甲基苯胺、N,N-二丁基苯胺、N,N-二己基苯胺等。作為具有吡啶結構之酸捕捉劑,可以舉出吡啶、4-甲基吡啶等。作為具有羥基和/或醚鍵之烷基胺衍生物,可以舉出乙醇胺、二乙醇胺、三乙醇胺、N-苯基二乙醇胺、三(甲氧基乙氧基乙基)胺等。作為具有羥基和/或醚鍵之苯胺衍生物,可以舉出N,N-雙(羥乙基)苯胺等。 Examples of the acid scavenger having an imidazole structure include imidazole, 2,4,5-triphenylimidazole, benzimidazole, and 2-phenylbenzimidazole. Examples of the acid scavenger having a diazabicyclo structure include 1,4-diazabicyclo[2,2,2]octane, 1,5-diazabicyclo[4,3,0]non-5-ene, and 1,8-diazabicyclo[5,4,0]undec-7-ene. Examples of the acid scavenger having an onium structure include tetrabutylammonium hydroxide, triarylcosium hydroxide, benzylmethylcosium hydroxide, cosium hydroxide having a 2-oxoalkyl group, specifically triphenylcosium hydroxide, tri(tert-butylphenyl)cosium hydroxide, bis(tert-butylphenyl)iodonium hydroxide, benzylmethylthiophenium hydroxide, 2-oxopropylthiophenium hydroxide, etc. Examples of the acid scavenger having a trialkylamine structure include tri(n-butyl)amine, tri(n-octyl)amine, etc. Examples of acid scavengers having an aniline structure include 2,6-diisopropylaniline, N,N-dimethylaniline, N,N-dibutylaniline, and N,N-dihexylaniline. Examples of acid scavengers having a pyridine structure include pyridine and 4-methylpyridine. Examples of alkylamine derivatives having a hydroxyl group and/or an ether bond include ethanolamine, diethanolamine, triethanolamine, N-phenyldiethanolamine, and tris(methoxyethoxyethyl)amine. Examples of aniline derivatives having a hydroxyl group and/or an ether bond include N,N-bis(hydroxyethyl)aniline.
作為較佳的酸捕捉劑的具體例,可以舉出乙醇胺、二乙醇胺、三乙醇胺、乙胺、二乙胺、三乙胺、己胺、十二胺、環己胺、環己基甲基胺、環己基二甲基胺、苯胺、N-甲基苯胺、N,N-二甲基苯胺、二苯基胺、吡啶、丁胺、異丁胺、二丁胺、三丁胺、二環己胺、DBU(二氮雜雙環十一碳)、DABCO(1,4-二氮雜雙環[2.2.2]辛烷)、N,N-二異丙基乙胺、氫氧化四甲銨、乙二胺、1,5-二胺基戊烷、N-甲基己胺、N-甲基二環己胺、三辛基胺、N-乙基乙二胺、N,N-二乙基乙二胺、N,N,N’,N’-四丁基-1,6-己烷二胺、精三胺、二胺基環己烷、雙(2-甲氧基乙基)胺、哌啶、甲基哌啶、哌、托烷、N-苯基苄胺、1,2-二苯胺基乙烷(dianilinoethane)、2-胺基乙醇、甲苯胺、胺基酚、己基苯胺、伸苯基二胺、苯基乙基胺、二苄胺、吡咯、N-甲基吡咯、胍、胺基吡咯啶、吡唑、吡唑啉、胺基嗎啉、胺基烷基啉等。 Specific examples of preferred acid scavengers include ethanolamine, diethanolamine, triethanolamine, ethylamine, diethylamine, triethylamine, hexylamine, dodecylamine, cyclohexylamine, cyclohexylmethylamine, cyclohexyldimethylamine, aniline, N-methylaniline, N,N-dimethylaniline, diphenylamine, pyridine, butylamine, isobutylamine, dibutylamine, tributylamine, dicyclohexylamine, DBU (diazabicycloundecane), DABCO (1,4-dihydro-1,2-dione), and the like. N,N-diisopropylethylamine, tetramethylammonium hydroxide, ethylenediamine, 1,5-diaminopentane, N-methylhexylamine, N-methyldicyclohexylamine, trioctylamine, N-ethylethylenediamine, N,N-diethylethylenediamine, N,N,N',N'-tetrabutyl-1,6-hexanediamine, triamine, diaminocyclohexane, bis(2-methoxyethyl)amine, piperidine, methylpiperidine, piperidine , tropane, N-phenylbenzylamine, 1,2-dianilinoethane, 2-aminoethanol, toluidine, aminophenol, hexylaniline, phenylenediamine, phenylethylamine, dibenzylamine, pyrrole, N-methylpyrrole, guanidine, aminopyrrolidine, pyrazole, pyrazoline, aminopyrrolidine, aminoalkyl Phylin, etc.
該等酸捕捉劑可以單獨使用1種,可以組合使用2種以上。 These acid capture agents can be used alone or in combination of two or more.
本發明之組成物可以含有酸捕捉劑,亦可以不含有酸捕捉劑,但是在含有之情況下,酸捕捉劑的含量以組成物的總固體成分為基準,通常為0.001~10質量%,較佳為0.01~5質量%。 The composition of the present invention may contain an acid scavenger or may not contain an acid scavenger. However, if it contains an acid scavenger, the content of the acid scavenger is based on the total solid content of the composition, usually 0.001~10% by mass, preferably 0.01~5% by mass.
酸產生劑與酸捕捉劑的使用比例為酸產生劑/酸捕捉劑(莫耳比)=2.5~300為較佳。亦即,從靈敏度、解析度的觀點考慮,莫耳比為2.5以上為較佳,從抑制由浮雕圖案隨著曝光後至加熱處理為止的經時變厚而引起之解析度的降低的觀點考慮,300以下為較佳。酸產生劑/酸捕捉劑(莫耳比)更佳為5.0~200,進一步較佳為7.0~150。 The ratio of acid generator to acid scavenger is preferably 2.5 to 300. That is, from the perspective of sensitivity and resolution, a molar ratio of 2.5 or more is preferred, and from the perspective of suppressing the reduction in resolution caused by the thickening of the relief pattern over time from exposure to heat treatment, a molar ratio of 300 or less is preferred. The molar ratio of acid generator to acid scavenger is more preferably 5.0 to 200, and further preferably 7.0 to 150.
<其他添加劑> <Other additives>
本發明的樹脂組成物在可以獲得本發明的效果之範圍內依據需要能夠配合各種的添加物、例如界面活性劑、高級脂肪酸衍生物、熱聚合起始劑、無機粒子、紫外線吸收劑、有機鈦化合物、抗氧化劑、抗凝聚劑、酚系化合物、其他高分子化合物、可塑劑及其他助劑類(例如,消泡劑、阻燃劑等)等。藉由適當含有該等成分,能夠調整膜物理性質等性質。關於該等成分,例如能夠參閱日本特開2012-003225號公報的0183段以後(所對應之美國專利申請公開第2013/0034812號說明書的0237段)的記載及日本特開2008-250074號公報的0101~0104段、0107~0109段等的記載,並將該等內容編入本說明書中。在配合該等添加劑之情況下,將其合計配合量設為本發明的樹脂組成物的固體成分的3質量%以下為較佳。 The resin composition of the present invention can be formulated with various additives as needed within the scope of obtaining the effects of the present invention, such as surfactants, higher fatty acid derivatives, thermal polymerization initiators, inorganic particles, ultraviolet absorbers, organic titanium compounds, antioxidants, anti-agglomeration agents, phenolic compounds, other polymer compounds, plasticizers and other additives (e.g., defoamers, flame retardants, etc.). By appropriately containing these ingredients, the properties of the film such as physical properties can be adjusted. For these components, for example, reference can be made to paragraphs 0183 and later of Japanese Patent Publication No. 2012-003225 (paragraph 0237 of the corresponding U.S. Patent Application Publication No. 2013/0034812) and paragraphs 0101 to 0104, 0107 to 0109 of Japanese Patent Publication No. 2008-250074, and such contents are incorporated into this specification. When these additives are added, it is preferred that their total amount be set to 3% by weight or less of the solid content of the resin composition of the present invention.
〔界面活性劑〕 [Surfactant]
作為界面活性劑,能夠使用氟系界面活性劑、矽酮系界面活性劑、烴 系界面活性劑等各種界面活性劑。界面活性劑可以為非離子型界面活性劑,亦可以為陽離子型界面活性劑,亦可以為陰離子型界面活性劑。 As the surfactant, various surfactants such as fluorine-based surfactants, silicone-based surfactants, hydrocarbon-based surfactants, etc. can be used. The surfactant can be a non-ionic surfactant, a cationic surfactant, or an anionic surfactant.
藉由在本發明的感光性樹脂組成物中含有界面活性劑,進一步提高作為塗佈液進行製備時的液體特性(尤其,流動性),從而能夠進一步改善塗佈厚的均勻性或省液性。亦即,在使用適用了含有界面活性劑之組成物之塗佈液而形成膜之情況下,被塗佈面與塗佈液的界面張力降低而改善對被塗佈面的潤濕性,從而提高對被塗佈面的塗佈性。因此,能夠更佳地進行厚度不均勻小的均勻厚度的膜形成。 By including a surfactant in the photosensitive resin composition of the present invention, the liquid properties (especially fluidity) when preparing as a coating liquid are further improved, thereby further improving the uniformity of coating thickness or liquid saving. That is, when a film is formed using a coating liquid that applies a composition containing a surfactant, the interfacial tension between the coated surface and the coating liquid is reduced, thereby improving the wettability of the coated surface, thereby improving the coating property of the coated surface. Therefore, it is possible to better form a uniform film with less uneven thickness.
作為氟系界面活性劑,例如可以舉出MEGAFACE F171、MEGAFACE F172、MEGAFACE F173、MEGAFACE F176、MEGAFACE F177、MEGAFACE F141、MEGAFACE F142、MEGAFACE F143、MEGAFACE F144、MEGAFACE R30、MEGAFACE F437、MEGAFACE F475、MEGAFACE F479、MEGAFACE F482、MEGAFACE F554、MEGAFACE F780、RS-72-K(以上為DIC CORPORATION製)、Fluorad FC430、Fluorad FC431、Fluorad FC171、Novell FC4430、Novell FC4432(以上為3M Japan Limited製)、Surflon S-382、Surflon SC-101、Surflon SC-103、Surflon SC-104、Surflon SC-105、Surflon SC-1068、Surflon SC-381、Surflon SC-383、Surflon S-393、Surflon KH-40(以上為ASAHI GLASS CO.,LTD.製)、PF636、PF656、PF6320、PF6520、PF7002(OMNOVA Solutions Inc.製)等。氟系界面活性劑亦能夠使用日本特開2015-117327號公報的0015~0158段中所記載的化合物、日本特開2011-132503號公報的0117~0132段中所記載的化合物,並將該等內容編入本說明書中。亦能夠使用嵌段聚 合物作為氟系界面活性劑,作為具體例,例如可以舉出日本特開2011-89090號公報中所記載之化合物,並將該等內容編入本說明書中。 Examples of the fluorine-based surfactant include MEGAFACE F171, MEGAFACE F172, MEGAFACE F173, MEGAFACE F176, MEGAFACE F177, MEGAFACE F141, MEGAFACE F142, MEGAFACE F143, MEGAFACE F144, MEGAFACE R30, MEGAFACE F437, MEGAFACE F475, MEGAFACE F479, MEGAFACE F482, MEGAFACE F554, MEGAFACE F780, RS-72-K (all manufactured by DIC CORPORATION), Fluorad FC430, Fluorad FC431, Fluorad FC171, Novell FC4430, Novell FC4432 (all manufactured by 3M Japan Limited), Surflon S-382, Surflon SC-101, Surflon SC-103, Surflon SC-104, Surflon SC-105, Surflon SC-1068, Surflon SC-381, Surflon SC-383, Surflon S-393, Surflon KH-40 (the above is ASAHI GLASS CO., LTD.), PF636, PF656, PF6320, PF6520, PF7002 (manufactured by OMNOVA Solutions Inc.), etc. The fluorine-based surfactant can also use the compounds described in paragraphs 0015 to 0158 of Japanese Patent Publication No. 2015-117327 and the compounds described in paragraphs 0117 to 0132 of Japanese Patent Publication No. 2011-132503, and these contents are incorporated into this specification. Block polymers can also be used as fluorine-based surfactants. As a specific example, the compounds described in Japanese Patent Publication No. 2011-89090 can be cited, and these contents are incorporated into this specification.
氟系界面活性劑亦能夠較佳地使用含氟高分子化合物,該含氟高分子化合物包含來自具有氟原子之(甲基)丙烯酸酯化合物之重複單元和來自具有2個以上(較佳為5個以上)的伸烷氧基(較佳為乙烯氧基、丙烯氧基)之(甲基)丙烯酸酯化合物之重複單元,亦可以例示下述化合物作為本發明中所使用之氟系界面活性劑。 The fluorine-based surfactant can also preferably use a fluorine-containing polymer compound, which contains repeating units from a (meth)acrylate compound having fluorine atoms and repeating units from a (meth)acrylate compound having 2 or more (preferably 5 or more) alkoxy groups (preferably ethyleneoxy and propyleneoxy). The following compounds can also be exemplified as the fluorine-based surfactant used in the present invention.
上述化合物的重量平均分子量較佳為3,000~50,000,5,000~30,000為更佳。 The weight average molecular weight of the above compound is preferably 3,000~50,000, and more preferably 5,000~30,000.
氟系界面活性劑亦能夠將在側鏈上具有乙烯性不飽和基之含氟聚合物用作氟系界面活性劑。作為具體例,可以舉出日本特開2010-164965號公報的0050~0090段及0289~0295段中所記載之化合物,並將該內容編入本說明書中。又,作為市售品,例如可以舉出DIC CORPORATION製的MEGAFACE RS-101、RS-102、RS-718K等。 Fluorine-based surfactants can also use fluorine-containing polymers having ethylenically unsaturated groups on the side chains as fluorine-based surfactants. As specific examples, compounds described in paragraphs 0050 to 0090 and paragraphs 0289 to 0295 of Japanese Patent Publication No. 2010-164965 can be cited, and the contents are incorporated into this specification. In addition, as commercially available products, for example, MEGAFACE RS-101, RS-102, RS-718K, etc. manufactured by DIC CORPORATION can be cited.
氟系界面活性劑中的氟含有率為3~40質量%為較佳,更佳為5~30質量%,特佳為7~25質量%。在塗佈膜的厚度的均勻性或省液性的方面而言,氟含有率在該範圍內的氟系界面活性劑係有效的,在組成物 中之溶解性亦良好。 The fluorine content in the fluorine-based surfactant is preferably 3 to 40% by mass, more preferably 5 to 30% by mass, and particularly preferably 7 to 25% by mass. In terms of uniformity of coating thickness or liquid saving, the fluorine-based surfactant with a fluorine content within this range is effective and has good solubility in the composition.
作為矽酮系界面活性劑,例如可以舉出Toray Silicone DC3PA、Toray Silicone SH7PA、Toray Silicone DC11PA、Toray Silicone SH21PA、Toray Silicone SH28PA、Toray Silicone SH29PA、Toray Silicone SH30PA、Toray Silicone SH8400(以上為Dow Corning Toray Co.,Ltd.製)、TSF-4440、TSF-4300、TSF-4445、TSF-4460、TSF-4452(以上為Momentive performance Materials Inc.製)、KP-341、KF6001、KF6002(以上為Shin-Etsu Chemical Co.,Ltd.製)、BYK307、BYK323、BYK330(以上為BYK Chemie GmbH製)等。 Examples of silicone surfactants include Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400 (all manufactured by Dow Corning Toray Co., Ltd.), TSF-4440, TSF-4300, TSF-4445, TSF-4460, TSF-4452 (all manufactured by Momentive performance Materials Inc.), KP-341, KF6001, KF6002 (all manufactured by Shin-Etsu Chemical Co., Ltd.), BYK307, BYK323, BYK330 (all manufactured by BYK Chemie GmbH), etc.
作為烴系界面活性劑,例如可以舉出PIONIN A-76、Newkalgen FS-3PG、PIONIN B-709、PIONIN B-811-N、PIONIN D-1004、PIONIN D-3104、PIONIN D-3605、PIONIN D-6112、PIONIN D-2104-D、PIONIN D-212、PIONIN D-931、PIONIN D-941、PIONIN D-951、PIONIN E-5310、PIONIN P-1050-B、PIONIN P-1028-P、PIONIN P-4050-T等(以上為TAKEMOTO OIL&FAT CO.,LTD.製)等。 Examples of hydrocarbon-based surfactants include PIONIN A-76, Newkalgen FS-3PG, PIONIN B-709, PIONIN B-811-N, PIONIN D-1004, PIONIN D-3104, PIONIN D-3605, PIONIN D-6112, PIONIN D-2104-D, PIONIN D-212, PIONIN D-931, PIONIN D-941, PIONIN D-951, PIONIN E-5310, PIONIN P-1050-B, PIONIN P-1028-P, PIONIN P-4050-T, etc. (all manufactured by TAKEMOTO OIL & FAT CO., LTD.).
作為非離子型界面活性劑,可以例示甘油、三羥甲基丙烷、三羥甲基乙烷以及該等乙氧基化物及丙氧基化物(例如,甘油丙氧基化物、甘油乙氧基化物等)、聚氧乙烯月桂基醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯、山梨糖醇酐脂肪酸酯等。作為市售品,可以舉出Pluronic(註冊商標)L10、L31、L61、L62、10R5、17R2、25R2(BASF公司製)、Tetronic 304、701、704、901、904、150R1(BASF公司製)、Sols perse 20000(Lubrizol Japan Ltd.製)、NCW-101、NCW-1001、NCW-1002(FUJIFILM Wako Pure Chemical Corporation製)、PIONIN D-6112、D-6112-W、D-6315(TAKEMOTO OIL&FAT CO.,LTD製)、OLFIN E1010、Surfynol 104、400、440(Nissin Chemical co.,ltd.製)等。 Examples of the non-ionic surfactant include glycerin, trihydroxymethylpropane, trihydroxymethylethane, and ethoxylates and propoxylates thereof (e.g., glycerin propoxylate, glycerin ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid esters, and the like. Commercially available products include Pluronic (registered trademark) L10, L31, L61, L62, 10R5, 17R2, 25R2 (manufactured by BASF), Tetronic 304, 701, 704, 901, 904, 150R1 (manufactured by BASF), Solsperse 20000 (manufactured by Lubrizol Japan Ltd.), NCW-101, NCW-1001, NCW-1002 (manufactured by FUJIFILM Wako Pure Chemical Corporation), PIONIN D-6112, D-6112-W, D-6315 (manufactured by TAKEMOTO OIL & FAT CO., LTD.), OLFIN E1010, Surfynol 104, 400, 440 (manufactured by Nissin Chemical co., ltd.), etc.
作為陽離子系界面活性劑,具體而言,可以舉出有機矽氧烷聚合物KP-341(Shin-Etsu Chemical Co.,Ltd.製)、(甲基)丙烯酸系(共)聚合物Polyflow No.75、No.77、No.90、No.95(KYOEISHA CHEMICAL Co.,LTD.製)、W001(Yusho Co.,Ltd.製)等。 Specific examples of cationic surfactants include organosiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth)acrylic (co)polymer Polyflow No.75, No.77, No.90, No.95 (manufactured by KYOEISHA CHEMICAL Co., LTD.), and W001 (manufactured by Yusho Co., Ltd.).
作為陰離子系界面活性劑,具體而言,可以舉出W004、W005、W017(Yusho Co.,Ltd.製)、SANDET BL(SANYO KASEI Co.Ltd.製)等。 Specifically, as anionic surfactants, W004, W005, W017 (manufactured by Yusho Co., Ltd.), SANDET BL (manufactured by Sanyo Kasei Co., Ltd.), etc. can be cited.
界面活性劑可以僅使用1種,亦可以組合使用2種以上。 Only one surfactant may be used, or two or more surfactants may be used in combination.
界面活性劑的含量相對於組成物的總固體成分為0.001~2.0質量%為較佳,0.005~1.0質量%為更佳。 The content of the surfactant is preferably 0.001~2.0 mass % relative to the total solid content of the composition, and 0.005~1.0 mass % is more preferred.
〔高級脂肪酸衍生物〕 [Higher fatty acid derivatives]
為了防止因氧引起的聚合阻礙,可以在本發明的樹脂組成物中添加如二十二酸或二十二酸醯胺的高級脂肪酸衍生物,從而使其在塗佈後的乾燥過程中不均勻地存在於本發明的樹脂組成物的表面上。 In order to prevent polymerization hindrance caused by oxygen, a higher fatty acid derivative such as behenic acid or behenic acid amide may be added to the resin composition of the present invention so that it is unevenly present on the surface of the resin composition of the present invention during the drying process after coating.
又,高級脂肪酸衍生物亦能夠使用國際公開第2015/199219號的0155段中所記載的化合物,並將該內容編入本說明書中。 Furthermore, higher fatty acid derivatives can also use the compounds described in paragraph 0155 of International Publication No. 2015/199219, and the contents are incorporated into this specification.
在本發明的樹脂組成物具有高級脂肪酸衍生物之情況下,高級脂肪酸衍生物的含量相對於本發明的樹脂組成物的總固體成分為0.1~10 質量%為較佳。高級脂肪酸衍生物可以為僅1種,亦可以為2種以上。在高級脂肪酸衍生物為2種以上之情況下,其合計在上述範圍內為較佳。 When the resin composition of the present invention contains higher fatty acid derivatives, the content of the higher fatty acid derivatives is preferably 0.1 to 10% by mass relative to the total solid content of the resin composition of the present invention. The higher fatty acid derivatives may be only one or more than two. When there are more than two higher fatty acid derivatives, their total is preferably within the above range.
〔熱聚合起始劑〕 [Thermal polymerization initiator]
本發明的樹脂組成物可以包含熱聚合起始劑,尤其可以包含熱自由基聚合起始劑。熱自由基聚合起始劑為藉由熱的能量而產生自由基並開始或促進具有聚合性之化合物的聚合反應之化合物。藉由添加熱自由基聚合起始劑,亦能夠進行樹脂及聚合性化合物的聚合反應,因此能夠進一步提高耐溶劑性。又,有時上述光聚合起始劑亦具有藉由熱而開始聚合之功能,有時能夠作為熱聚合起始劑而添加。 The resin composition of the present invention may contain a thermal polymerization initiator, and in particular, may contain a thermal free radical polymerization initiator. A thermal free radical polymerization initiator is a compound that generates free radicals by heat energy and starts or promotes the polymerization reaction of a polymerizable compound. By adding a thermal free radical polymerization initiator, the polymerization reaction of the resin and the polymerizable compound can also be carried out, thereby further improving the solvent resistance. In addition, sometimes the above-mentioned photopolymerization initiator also has the function of starting polymerization by heat, and sometimes it can be added as a thermal polymerization initiator.
作為熱自由基聚合起始劑,具體而言,可以舉出日本特開2008-063554號公報的0074~0118段中所記載之化合物,並將該內容編入本說明書中。 As thermal radical polymerization initiators, specifically, compounds described in paragraphs 0074 to 0118 of Japanese Patent Application No. 2008-063554 can be cited, and the contents are incorporated into this specification.
在包含熱聚合起始劑之情況下,其含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%。熱聚合起始劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的熱聚合起始劑之情況下,合計量在上述範圍內為較佳。 When a thermal polymerization initiator is included, its content relative to the total solid content of the resin composition of the present invention is preferably 0.1-30 mass%, more preferably 0.1-20 mass%, and further preferably 0.5-15 mass%. The thermal polymerization initiator may contain only one or more. When containing more than two thermal polymerization initiators, the total amount is preferably within the above range.
〔無機粒子〕 [Inorganic particles]
本發明的樹脂組成物可以包含無機粒子。作為無機粒子,具體而言,能夠包含碳酸鈣、磷酸鈣、二氧化矽、高嶺土、滑石、二氧化鈦、氧化鋁、硫酸鋇、氟化鈣、氟化鋰、沸石、硫化鉬、玻璃等。 The resin composition of the present invention may contain inorganic particles. Specifically, the inorganic particles may include calcium carbonate, calcium phosphate, silicon dioxide, kaolin, talc, titanium dioxide, aluminum oxide, barium sulfate, calcium fluoride, lithium fluoride, zeolite, molybdenum sulfide, glass, etc.
作為上述無機粒子的平均粒徑,0.01~2.0μm為較佳,0.02 ~1.5μm為更佳,0.03~1.0μm為進一步較佳,0.04~0.5μm為特佳。 The average particle size of the inorganic particles is preferably 0.01~2.0μm, more preferably 0.02 ~1.5μm, further preferably 0.03~1.0μm, and particularly preferably 0.04~0.5μm.
無機粒子的上述平均粒徑為一次粒徑,並且為體積平均粒徑。關於體積平均粒徑,能夠藉由基於Nanotrac WAVE II EX-150(Nikkiso Co.,Ltd.製)之動態光散射法進行測定。 The above average particle size of the inorganic particles is a primary particle size and a volume average particle size. The volume average particle size can be measured by a dynamic light scattering method based on Nanotrac WAVE II EX-150 (manufactured by Nikkiso Co., Ltd.).
在難以進行上述測定之情況下,亦能夠藉由離心沉降透光法、X射線透射法、雷射繞射/散射法進行測定。 When it is difficult to perform the above measurements, measurements can also be performed using the centrifugal sedimentation transmission method, X-ray transmission method, and laser diffraction/scattering method.
〔紫外線吸收劑〕 [Ultraviolet absorber]
本發明的組成物可以包含紫外線吸收劑。作為紫外線吸收劑,能夠使用水楊酸酯系、二苯甲酮系、苯并三唑系、取代丙烯腈系、三系等紫外線吸收劑。 The composition of the present invention may contain an ultraviolet absorber. As the ultraviolet absorber, salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based, tris(III)-based It is a UV absorber.
作為水楊酸酯系紫外線吸收劑的例子,可以舉出水楊酸苯酯、水楊酸對辛基苯酯、水楊酸對第三丁基苯酯等,作為二苯甲酮系紫外線吸收劑的例子,可以舉出2,2’-二羥基-4-甲氧基二苯甲酮、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮、2-羥基-4-甲氧基二苯甲酮、2,4-二羥基二苯甲酮、2-羥基-4-辛氧基二苯甲酮等。又,作為苯并三唑系紫外線吸收劑的例子,可以舉出2-(2’-羥基-3’,5’-二-第三丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-第三丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-第三戊基-5’-異丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-丙基苯基)-5-氯苯并三唑、2-(2’-羥基-3’,5’-二-第三丁基苯基)苯并三唑、2-(2’-羥基-5’-甲基苯基)苯并三唑、2-[2’-羥基-5’-(1,1,3,3-四甲基)苯基]苯并三唑等。 Examples of salicylate-based ultraviolet absorbers include phenyl salicylate, p-octylphenyl salicylate, and p-tert-butylphenyl salicylate. Examples of benzophenone-based ultraviolet absorbers include 2,2'-dihydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'-tetrahydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,4-dihydroxybenzophenone, and 2-hydroxy-4-octyloxybenzophenone. Examples of benzotriazole-based ultraviolet absorbers include 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-pentyl-5'-isobutylphenyl)-5-chlorobenzotriazole, and 2-(2'-hydroxy-3'-tert-pentyl-5'-isobutylphenyl)-5-chlorobenzotriazole. 2-(2'-hydroxy-3'-isobutyl-5'-propylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)benzotriazole, 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-[2'-hydroxy-5'-(1,1,3,3-tetramethyl)phenyl]benzotriazole, etc.
作為取代丙烯腈系紫外線吸收劑的例子,可以舉出2-氰基- 3,3-二苯基丙烯酸乙酯、2-氰基-3,3-二苯基丙烯酸2-乙基己酯等。進而,作為三系紫外線吸收劑的例子,可以舉出2-[4-[(2-羥基-3-十二烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三、2-[4-[(2-羥基-3-十三烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三、2-(2,4-二羥基苯基)-4,6-雙(2,4-二甲基苯基)-1,3,5-三等單(羥基苯基)三化合物;2,4-雙(2-羥基-4-丙氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三、2,4-雙(2-羥基-3-甲基-4-丙氧基苯基)-6-(4-甲基苯基)-1,3,5-三、2,4-雙(2-羥基-3-甲基-4-己氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三等雙(羥基苯基)三化合物;2,4-雙(2-羥基-4-丁氧基苯基)-6-(2,4-二丁氧基苯基)-1,3,5-三、2,4,6-三(2-羥基-4-辛氧基苯基)-1,3,5-三、2,4,6-三[2-羥基-4-(3-丁氧基-2-羥基丙氧基)苯基]-1,3,5-三等三(羥基苯基)三化合物等。 Examples of substituted acrylonitrile-based ultraviolet absorbers include ethyl 2-cyano-3,3-diphenylacrylate and 2-ethylhexyl 2-cyano-3,3-diphenylacrylate. Examples of ultraviolet light absorbers include 2-[4-[(2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine. , 2-[4-[(2-hydroxy-3-tridecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-tridecyloxy , 2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine Mono(hydroxyphenyl)tri Compound; 2,4-bis(2-hydroxy-4-propoxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tri , 2,4-bis(2-hydroxy-3-methyl-4-propoxyphenyl)-6-(4-methylphenyl)-1,3,5-tri , 2,4-bis(2-hydroxy-3-methyl-4-hexyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tri Bis(hydroxyphenyl)tris(hydroxyphenyl) Compound; 2,4-bis(2-hydroxy-4-butoxyphenyl)-6-(2,4-dibutoxyphenyl)-1,3,5-tri , 2,4,6-tris(2-hydroxy-4-octyloxyphenyl)-1,3,5-tri , 2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl]-1,3,5-tris(2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl) Tris(hydroxyphenyl)tri ... Compounds, etc.
在本發明中,上述各種紫外線吸收劑可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the above-mentioned various ultraviolet absorbers can be used alone or in combination of two or more.
本發明的組成物可以包含紫外線吸收劑,亦可以不包含紫外線吸收劑,但是在包含之情況下,紫外線吸收劑的含量相對於本發明的組成物的總固體成分質量為0.001質量%以上且1質量%以下為較佳,0.01質量%以上且0.1質量%以下為更佳。 The composition of the present invention may contain a UV absorber or may not contain a UV absorber. However, if it is contained, the content of the UV absorber is preferably 0.001% by mass or more and 1% by mass or less, and more preferably 0.01% by mass or more and 0.1% by mass or less relative to the total solid content of the composition of the present invention.
〔有機鈦化合物〕 [Organic titanium compounds]
本實施形態的樹脂組成物可以含有有機鈦化合物。由於樹脂組成物含有有機鈦化合物,因此即使在低溫下進行硬化之情況下亦能夠形成耐藥品性優異之樹脂層。 The resin composition of this embodiment may contain an organic titanium compound. Since the resin composition contains an organic titanium compound, a resin layer with excellent chemical resistance can be formed even when hardening is performed at a low temperature.
作為能夠使用的有機鈦化合物,可以舉出有機基經由共價鍵或離子鍵與鈦原子鍵結者。 As usable organic titanium compounds, those in which an organic group is bonded to a titanium atom via a covalent bond or an ionic bond can be cited.
將有機鈦化合物的具體例示於以下I)~VII)中: Specific examples of organic titanium compounds are shown in the following I)~VII):
I)鈦螯合化合物:其中,樹脂組成物的保存穩定性優異,並且可以獲得良好的硬化圖案,從而具有2個以上的烷氧基之鈦螯合化合物為更佳。具體的例子為二異丙醇雙(三乙醇胺)鈦、二(正丁醇)雙(2,4-戊二酮)鈦、二異丙醇雙(2,4-戊二酮)鈦、二異丙醇雙(四甲基庚二酮)鈦、二異丙醇雙(乙醯乙酸乙酯)鈦等。 I) Titanium chelate compounds: The resin composition has excellent storage stability and can obtain a good hardening pattern, so titanium chelate compounds with more than 2 alkoxy groups are better. Specific examples are titanium diisopropyl bis(triethanolamine), titanium di(n-butyl alcohol)bis(2,4-pentanedione), titanium diisopropyl bis(2,4-pentanedione), titanium diisopropyl bis(tetramethylheptanedione), titanium diisopropyl bis(ethyl acetylacetate), etc.
II)四烷氧基鈦化合物:例如為四(正丁醇)鈦、四乙醇鈦、四(2-乙基己醇)鈦、四異丁醇鈦、四異丙醇鈦、四甲醇鈦、四甲氧基丙醇鈦、四甲基苯氧化鈦、四(正壬醇)鈦、四(正丙醇)鈦、四硬脂醇鈦、四[雙{2,2-(烯丙氧基甲基)丁醇}]鈦等。 II) Tetraalkoxy titanium compounds: for example, titanium tetra(n-butanol), titanium tetraethanol, titanium tetra(2-ethylhexanol), titanium tetraisobutanol, titanium tetraisopropanol, titanium tetramethylol, titanium tetramethoxypropanol, titanium tetramethylphenoxide, titanium tetra(n-nonanol), titanium tetra(n-propanol), titanium tetrastearyl alcohol, titanium tetra[bis{2,2-(allyloxymethyl)butanol}], etc.
III)二茂鈦化合物:例如為五甲基環戊二烯基三甲醇鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟苯基)鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦等。 III) Titanium cyclopentadienyl compounds: for example, titanium pentamethylcyclopentadienyl trimethoxide, bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)titanium, bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium, etc.
IV)單烷氧基鈦化合物:例如為三(二辛基磷酸酯)異丙醇鈦、三(十二烷苯基磺酸酯)異丙醇鈦等。 IV) Monoalkoxy titanium compounds: for example, tri(dioctyl phosphate) isopropyl titanium, tri(dodecylphenyl sulfonate) isopropyl titanium, etc.
V)氧化鈦化合物:例如為氧化鈦雙(戊二酮)、氧化鈦雙(四甲基庚二酮)、酞菁氧化鈦等。 V) Titanium oxide compounds: for example, titanium bis(pentanedione), titanium bis(tetramethylheptanedione), titanium phthalocyanine oxide, etc.
VI)四乙醯丙酮鈦化合物:例如為四乙醯丙酮鈦等。 VI) Titanium tetraacetylacetonate compound: for example, titanium tetraacetylacetonate, etc.
VII)鈦酸酯偶合劑:例如為異丙基三十二烷基苯磺醯鈦酸鹽等。 VII) Titanium ester coupling agent: for example, isopropyl tridodecylbenzenesulfonyl titanium salt, etc.
其中,作為有機鈦化合物,從發揮更良好的耐藥品性之觀點 考慮,選自包括上述I)鈦螯合化合物、II)四烷氧基鈦化合物及III)二茂鈦化合物之群組中的至少1種化合物為較佳。尤其,二異丙醇雙(乙醯乙酸乙酯)鈦、四(正丁醇)鈦及雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦為較佳。 Among them, as an organic titanium compound, from the perspective of exerting better drug resistance, at least one compound selected from the group including I) titanium chelate compounds, II) tetraalkoxy titanium compounds and III) dioctenyl titanium compounds is preferred. In particular, titanium diisopropylate bis(ethyl acetylacetate), titanium tetra(n-butoxide) and bis(η5-2,4-cyclopentadiene-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium are preferred.
在配合有機鈦化合物之情況下,其配合量相對於特定樹脂100質量份為0.05~10質量份為較佳,更較佳為0.1~2質量份。在配合量為0.05質量份以上之情況下,所獲得之硬化圖案更有效地顯現出良好的耐熱性及耐藥品性,另一方面,在配合量為10質量份以下之情況下,組成物的保存穩定性更優異。 When an organic titanium compound is added, the amount thereof is preferably 0.05 to 10 parts by mass, and more preferably 0.1 to 2 parts by mass, relative to 100 parts by mass of the specific resin. When the amount is 0.05 parts by mass or more, the obtained hardened pattern more effectively exhibits good heat resistance and chemical resistance. On the other hand, when the amount is 10 parts by mass or less, the storage stability of the composition is better.
〔抗氧化劑〕 [Antioxidant]
本發明的組成物可以包含抗氧化劑。藉由含有抗氧化劑作為添加劑,能夠提高硬化後的膜的伸長特性和與金屬材料的密接性。作為抗氧化劑,可以舉出酚化合物、亞磷酸酯化合物及硫醚化合物等。作為酚化合物,能夠使用作為酚系抗氧化劑已知之任意的酚化合物。作為較佳的酚化合物,可以舉出受阻酚化合物。在與酚性羥基相鄰之部位(鄰位)上具有取代基之化合物為較佳。作為上述取代基,碳數1~22的經取代或未經取代的烷基為較佳。又,抗氧化劑為在相同分子內具有酚基及亞磷酸酯基之化合物亦較佳。又,抗氧化劑亦能夠較佳地使用磷系抗氧化劑。作為磷系抗氧化劑,可以舉出三[2-[[2,4,8,10-四(1,1-二甲基乙基)二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-6-基]氧基]乙基]胺、三[2-[(4,6,9,11-四-第三丁基二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-2-基)氧基]乙基]胺及亞磷酸乙基雙(2,4-二-第三丁基-6-甲基苯基)等。作為抗氧化劑的市售品,例如可以舉出Adekasta b AO-20、Adekastab AO-30、Adekastab AO-40、Adekastab AO-50、Adekastab AO-50F、Adekastab AO-60、Adekastab AO-60G、Adekastab AO-80及Adekastab AO-330(以上為ADEKA CORPORATION製)等。又,抗氧化劑亦能夠使用日本專利第6268967號公報的0023~0048段中所記載之化合物,並將該內容編入本說明書中。又,本發明的組成物依據需要可以含有潛在的抗氧化劑。作為潛在的抗氧化劑,可以舉出發揮抗氧化劑功能之部位被保護基保護之化合物,且為藉由在100~250℃下進行加熱或在酸/鹼觸媒存在下在80~200℃下進行加熱以使保護基脫離而發揮抗氧化劑功能之化合物。作為潛在的抗氧化劑,可以舉出國際公開第2014/021023號、國際公開第2017/030005號及日本特開2017-008219號公報中所記載之化合物,並將該內容編入本說明書中。作為潛在的抗氧化劑的市售品,可以舉出ADEKA ARKLS GPA-5001(ADEKA CORPORATION製)等。 The composition of the present invention may contain an antioxidant. By containing an antioxidant as an additive, the elongation characteristics of the cured film and the adhesion to the metal material can be improved. As the antioxidant, phenol compounds, phosphite compounds and thioether compounds can be cited. As the phenol compound, any phenol compound known as a phenolic antioxidant can be used. As a preferred phenol compound, a hindered phenol compound can be cited. Compounds having a substituent at a position adjacent to a phenolic hydroxyl group (adjacent position) are preferred. As the above-mentioned substituent, a substituted or unsubstituted alkyl group having 1 to 22 carbon atoms is preferred. In addition, the antioxidant is also preferably a compound having a phenolic group and a phosphite group in the same molecule. In addition, the antioxidant can also preferably use a phosphorus antioxidant. Examples of phosphorus-based antioxidants include tris[2-[[2,4,8,10-tetrakis(1,1-dimethylethyl)dibenzo[d,f][1,3,2]dioxaphosphinocycloheptadien-6-yl]oxy]ethyl]amine, tris[2-[(4,6,9,11-tetrakis-tert-butyldibenzo[d,f][1,3,2]dioxaphosphinocycloheptadien-2-yl)oxy]ethyl]amine, and ethyl bis(2,4-di-tert-butyl-6-methylphenyl)phosphite. As commercially available antioxidants, for example, Adekastab AO-20, Adekastab AO-30, Adekastab AO-40, Adekastab AO-50, Adekastab AO-50F, Adekastab AO-60, Adekastab AO-60G, Adekastab AO-80 and Adekastab AO-330 (all manufactured by ADEKA CORPORATION) can be cited. In addition, the antioxidant can also use the compounds described in paragraphs 0023 to 0048 of Japanese Patent No. 6268967, and the contents are incorporated into this specification. In addition, the composition of the present invention can contain a potential antioxidant as needed. As potential antioxidants, compounds in which the site that exerts antioxidant function is protected by a protecting group can be cited, and the antioxidant function can be exerted by heating at 100 to 250°C or heating at 80 to 200°C in the presence of an acid/base catalyst to remove the protecting group. As potential antioxidants, compounds described in International Publication No. 2014/021023, International Publication No. 2017/030005, and Japanese Patent Publication No. 2017-008219 can be cited, and the contents are incorporated into this specification. As commercially available products that are potential antioxidants, ADEKA ARKLS GPA-5001 (manufactured by ADEKA CORPORATION) and the like can be cited.
作為較佳的抗氧化劑的例子,可以舉出2,2-硫代雙(4-甲基-6-第三丁基酚)、2,6-二-第三丁基酚及式(3)所表示之化合物。 As examples of preferred antioxidants, there can be cited 2,2-thiobis(4-methyl-6-tert-butylphenol), 2,6-di-tert-butylphenol and the compound represented by formula (3).
通式(3)中,R5表示氫原子或碳數2以上(較佳為碳數2~10)的烷基,R6表示碳數2以上(較佳為碳數2~10)的伸烷基。R7表示碳數2以上(較佳為碳數2~10)的伸烷基、包含氧原子及氮原子中的至少任一個之1~4價的有機基。k表示1~4的整數。 In the general formula (3), R5 represents a hydrogen atom or an alkyl group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms), R6 represents an alkylene group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms). R7 represents an alkylene group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms), and a monovalent to tetravalent organic group containing at least one of an oxygen atom and a nitrogen atom. k represents an integer of 1 to 4.
式(3)所表示之化合物抑制樹脂所具有之脂肪族基和酚性羥基的氧化劣化。又,能夠藉由對金屬材料的防鏽作用來抑制金屬氧化。 The compound represented by formula (3) inhibits the oxidative degradation of the aliphatic group and phenolic hydroxyl group of the resin. In addition, it can inhibit metal oxidation by its anti-rust effect on metal materials.
能夠同時作用於樹脂和金屬材料,因此k為2~4的整數為更佳。作為R7,可以舉出烷基、環烷基、烷氧基、烷基醚基、烷基甲矽烷基、烷氧基甲矽烷基、芳基、芳基醚基、羧基、羰基、烯丙基、乙烯基、雜環基、-O-、-NH-、-NHNH-、組合了該等者等,還可以具有取代基。其中,從在顯影液中的溶解性和金屬密接性的觀點考慮,具有烷基醚基、-NH-為較佳,從與樹脂的相互作用和金屬錯合物形成時之金屬密接性的觀點考慮,-NH-為更佳。 It can act on the resin and the metal material at the same time, so k is preferably an integer of 2 to 4. R 7 includes alkyl, cycloalkyl, alkoxy, alkyl ether, alkyl silyl, alkoxy silyl, aryl, aryl ether, carboxyl, carbonyl, allyl, vinyl, heterocyclic, -O-, -NH-, -NHNH-, combinations thereof, and the like, and may have a substituent. Among them, from the viewpoint of solubility in a developer and metal adhesion, alkyl ether and -NH- are preferred, and from the viewpoint of interaction with the resin and metal adhesion during metal complex formation, -NH- is more preferred.
關於通式(3)所表示之化合物,作為例子,可以舉出以下者,但是並不限於下述結構。 Regarding the compounds represented by general formula (3), the following can be cited as examples, but they are not limited to the following structures.
[化學式57]
[化學式58]
[化學式59]
[化學式60]
抗氧化劑的添加量相對於樹脂為0.1~10質量份為較佳,0.5~5質量份為更佳。藉由將添加量設為0.1質量份以上,即使在高溫高濕環境下,亦容易獲得提高伸長特性或對金屬材料之密接性的效果,並且藉由將添加量設為10質量份以下,例如藉由與光敏劑的相互作用來提高樹脂組成物的靈敏度。抗氧化劑可以僅使用1種,亦可以使用2種以上。在使用2種以上之情況下,該等合計量在上述範圍內為較佳。 The amount of antioxidant added is preferably 0.1 to 10 parts by mass relative to the resin, and 0.5 to 5 parts by mass is more preferred. By setting the added amount to 0.1 parts by mass or more, it is easy to obtain the effect of improving the elongation characteristics or the adhesion to the metal material even in a high temperature and high humidity environment, and by setting the added amount to 10 parts by mass or less, for example, the sensitivity of the resin composition can be improved by interaction with the photosensitizer. Only one antioxidant can be used, or two or more antioxidants can be used. When two or more antioxidants are used, the total amount is preferably within the above range.
〔抗凝聚劑〕 [Anti-agglomerating agent]
本實施形態的樹脂組成物依據需要可以含有抗凝聚劑。作為抗凝聚劑,可以舉出聚丙烯酸鈉等。 The resin composition of this embodiment may contain an anti-agglomeration agent as needed. Examples of the anti-agglomeration agent include sodium polyacrylate and the like.
在本發明中,抗凝聚劑可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the anti-agglomerating agent may be used alone or in combination of two or more.
本發明的組成物可以包含抗凝聚劑,亦可以不包含抗凝聚劑,但是在包含之情況下,抗凝聚劑的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且10質量%以下為較佳,0.02質量%以上且5質量%以下為更佳。 The composition of the present invention may contain an anti-agglomerating agent or may not contain an anti-agglomerating agent. However, if it is contained, the content of the anti-agglomerating agent is preferably 0.01% by mass or more and 10% by mass or less, and more preferably 0.02% by mass or more and 5% by mass or less relative to the total solid content of the composition of the present invention.
〔酚系化合物〕 [Phenol compounds]
本實施形態的樹脂組成物依據需要可以含有酚系化合物。作為酚系化合物,可以舉出Bis-Z、BisP-EZ、TekP-4HBPA、TrisP-HAP、TrisP-PA、BisOCHP-Z、BisP-MZ、BisP-PZ、BisP-IPZ、BisOCP-IPZ、BisP-CP、BisRS-2P、BisRS-3P、BisP-OCHP、亞甲基三-FR-CR、BisRS-26X(以上為產品名稱,Honshu Chemical Industry Co.,Ltd.製)、BIP-PC、BIR-PC、BIR-PTBP、BIR-BIPC-F(以上為產品名稱,ASAHI YUKIZAI CORPORATION製)等。 The resin composition of this embodiment may contain a phenolic compound as needed. Examples of the phenolic compound include Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP-IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, methylenetri-FR-CR, BisRS-26X (the above are product names, manufactured by Honshu Chemical Industry Co., Ltd.), BIP-PC, BIR-PC, BIR-PTBP, BIR-BIPC-F (the above are product names, manufactured by ASAHI YUKIZAI CORPORATION), etc.
在本發明中,酚系化合物可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the phenolic compound may be used alone or in combination of two or more.
本發明的組成物可以包含酚系化合物,亦可以不包含酚系化合物,但是在包含之情況下,酚系化合物的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且30質量%以下為較佳,0.02質量%以上且20質量%以下為更佳。 The composition of the present invention may contain phenolic compounds or not, but when it does, the content of phenolic compounds is preferably 0.01% by mass or more and 30% by mass or less, and more preferably 0.02% by mass or more and 20% by mass or less relative to the total solid content of the composition of the present invention.
〔其他高分子化合物〕 [Other polymer compounds]
作為其他高分子化合物,可以舉出矽氧烷樹脂、將(甲基)丙烯酸進行共聚而獲得之(甲基)丙烯酸聚合物、酚醛清漆樹脂、甲酚樹脂、聚羥基苯乙烯樹脂及該等共聚物等。其他高分子化合物可以為導入有羥甲基、烷氧基甲基、環氧基等交聯基之改質體。 As other polymer compounds, there can be cited silicone resins, (meth)acrylic acid polymers obtained by copolymerizing (meth)acrylic acid, novolac resins, cresol resins, polyhydroxystyrene resins and copolymers thereof. Other polymer compounds may be modified products into which crosslinking groups such as hydroxymethyl, alkoxymethyl, and epoxy groups are introduced.
在本發明中,其他高分子化合物可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, other polymer compounds may be used alone or in combination of two or more.
本發明的組成物可以包含其他高分子化合物,亦可以不包含其他高分子化合物,但是在包含之情況下,其他高分子化合物的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且30質量%以下為較佳,0.02質量%以上且20質量%以下為更佳。 The composition of the present invention may or may not contain other polymer compounds, but if contained, the content of other polymer compounds relative to the total solid content of the composition of the present invention is preferably 0.01% by mass or more and 30% by mass or less, and more preferably 0.02% by mass or more and 20% by mass or less.
<樹脂組成物的特性> <Characteristics of resin composition>
關於本發明的樹脂組成物的黏度,能夠藉由樹脂組成物的固體成分濃度來調整。從塗佈膜厚的觀點考慮,1,000mm2/s~12,000mm2/s為較佳,2,000mm2/s~10,000mm2/s為更佳,3,000mm2/s~8,000mm2/s為進一步較佳。只要在上述範圍內,則容易獲得均勻性高的塗佈膜。在為1,000mm2/s以下時,例如難以以作為再配線用絕緣膜所需要之膜厚進行塗佈,在為12,000mm2/s以上時,塗佈表面形態有可能變差。 The viscosity of the resin composition of the present invention can be adjusted by adjusting the solid content concentration of the resin composition. From the perspective of coating film thickness, 1,000 mm 2 /s to 12,000 mm 2 /s is preferred, 2,000 mm 2 /s to 10,000 mm 2 /s is more preferred, and 3,000 mm 2 /s to 8,000 mm 2 /s is further preferred. Within the above range, a highly uniform coating film can be easily obtained. When the viscosity is less than 1,000 mm 2 /s, it is difficult to apply the film with the required film thickness as a redistribution insulating film, for example, and when the viscosity is more than 12,000 mm 2 /s, the coating surface morphology may deteriorate.
<關於樹脂組成物的含有物質的限制> <Regarding restrictions on substances contained in resin compositions>
本發明的樹脂組成物的含水率小於2.0質量%為較佳,小於1.5質量%為更佳,小於1.0質量%為進一步較佳。在為2.0%以上時,有可能損害樹脂組成物的保存穩定性。 The moisture content of the resin composition of the present invention is preferably less than 2.0 mass %, more preferably less than 1.5 mass %, and even more preferably less than 1.0 mass %. When it is more than 2.0%, the storage stability of the resin composition may be impaired.
作為維持水分的含量之方法,可以舉出調整保管條件中之濕度及降低保管時的收容容器的孔隙率等。 As a method of maintaining the water content, it is possible to cite adjusting the humidity in the storage conditions and reducing the porosity of the storage container during storage.
從絕緣性的觀點考慮,本發明的樹脂組成物的金屬含量小於5質量ppm(parts per million(百萬分率))為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為金屬,可以舉出鈉、鉀、鎂、鈣、鐵、銅、鉻、鎳等,但是作為有機化合物與金屬的錯合物而包含之金屬除外。在包含複數個金屬之情況下,該等金屬的合計在上述範圍內為較佳。 From the perspective of insulation, the metal content of the resin composition of the present invention is preferably less than 5 mass ppm (parts per million), more preferably less than 1 mass ppm, and further preferably less than 0.5 mass ppm. As metals, sodium, potassium, magnesium, calcium, iron, copper, chromium, nickel, etc. can be cited, but metals contained as complexes of organic compounds and metals are excluded. In the case of containing multiple metals, the total of the metals is preferably within the above range.
又,作為減少意外包含於本發明的樹脂組成物中之金屬雜質之方法,可以舉出如下方法:選擇金屬含量少的原料作為構成本發明的樹脂組成物之原料;對構成本發明的樹脂組成物之原料進行過濾器過濾;將聚四氟乙烯等內襯於裝置內以在盡可能抑制污染之條件下進行蒸餾。 In addition, as a method for reducing the metal impurities accidentally contained in the resin composition of the present invention, the following methods can be cited: selecting a raw material with a low metal content as a raw material constituting the resin composition of the present invention; filtering the raw material constituting the resin composition of the present invention with a filter; lining polytetrafluoroethylene or the like in the device to perform distillation under conditions that suppress contamination as much as possible.
若考慮本發明的樹脂組成物作為半導體材料的用途,則從配線腐蝕性的觀點考慮,鹵素原子的含量小於500質量ppm為較佳,小於300質量ppm為更佳,小於200質量ppm為進一步較佳。其中,以鹵素離子的狀態存在者小於5質量ppm為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為鹵素原子,可以舉出氯原子及溴原子。氯原子及溴原子或氯離子及溴離子的合計分別在上述範圍內為較佳。 If the resin composition of the present invention is used as a semiconductor material, from the perspective of wiring corrosion, the halogen atom content is preferably less than 500 mass ppm, more preferably less than 300 mass ppm, and even more preferably less than 200 mass ppm. Among them, the halogen ion content is preferably less than 5 mass ppm, more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. As halogen atoms, chlorine atoms and bromine atoms can be cited. It is preferred that the total of chlorine atoms and bromine atoms or chlorine ions and bromine ions are respectively within the above ranges.
作為調節鹵素原子的含量之方法,可以較佳地舉出離子交換處理等。 As a method for adjusting the content of halogen atoms, ion exchange treatment can be preferably cited.
作為本發明的樹脂組成物的收容容器,能夠使用先前公知的收容容器。又,作為收容容器,為了抑制雜質混入原材料或本發明的樹脂組成物中,使用由6種6層樹脂構成容器內壁之多層瓶、將6種樹脂形成 為7層結構之瓶亦較佳。作為該種容器,例如可以舉出日本特開2015-123351號公報中所記載的容器。 As a storage container for the resin composition of the present invention, a previously known storage container can be used. In addition, as a storage container, in order to suppress the mixing of impurities into the raw materials or the resin composition of the present invention, it is also preferable to use a multi-layer bottle with 6 layers of 6 resins as the inner wall of the container, or a bottle with 6 resins formed into a 7-layer structure. As such a container, for example, the container described in Japanese Patent Publication No. 2015-123351 can be cited.
<樹脂組成物的硬化物> <Hardened resin composition>
藉由將本發明的樹脂組成物進行硬化,能夠獲得該樹脂組成物的硬化物。 By hardening the resin composition of the present invention, a hardened product of the resin composition can be obtained.
本發明的硬化物為將本發明的樹脂組成物硬化而成之硬化物。 The hardened material of the present invention is a hardened material obtained by hardening the resin composition of the present invention.
樹脂組成物的硬化藉由加熱進行為較佳,加熱溫度在120℃~400℃的範圍內為更佳,在140℃~380℃的範圍內為進一步較佳,在170℃~350℃的範圍內為特佳。樹脂組成物的硬化物的形態並無特別限定,能夠依據用途選擇薄膜狀、棒狀、球狀、顆粒狀等。在本發明中,該硬化物為薄膜狀為較佳。又,藉由樹脂組成物的圖案加工,亦能夠依據在壁面上形成保護膜,形成用於導通的穴(Beer hall)、調整阻抗或靜電容量或者內部應力、賦予放熱功能等用途選擇該硬化物的形狀。該硬化物(由硬化物形成之膜)的膜厚為0.5μm以上且150μm以下為較佳。 The resin composition is preferably cured by heating, and the heating temperature is preferably in the range of 120°C to 400°C, further preferably in the range of 140°C to 380°C, and particularly preferably in the range of 170°C to 350°C. The shape of the cured product of the resin composition is not particularly limited, and can be selected to be a film, a rod, a sphere, a granule, etc. according to the purpose. In the present invention, the cured product is preferably in the form of a film. In addition, by patterning the resin composition, the shape of the cured product can be selected according to the purpose of forming a protective film on the wall surface, forming a hole (Beer Hall) for conduction, adjusting impedance or electrostatic capacitance or internal stress, and imparting a heat release function. The film thickness of the cured product (film formed by the cured product) is preferably greater than 0.5 μm and less than 150 μm.
將本發明的樹脂組成物進行硬化時的收縮率為50%以下為較佳,45%以下為更佳,40%以下為進一步較佳。其中,收縮率是指樹脂組成物的硬化前後的體積變化的百分率,並且能夠藉由下述的式來進行計算。 The shrinkage rate of the resin composition of the present invention when hardened is preferably 50% or less, 45% or less is more preferably, and 40% or less is further preferably. The shrinkage rate refers to the percentage of volume change of the resin composition before and after hardening, and can be calculated by the following formula.
收縮率[%]=100-(硬化後的體積÷硬化前的體積)×100 Shrinkage rate [%] = 100-(volume after hardening ÷ volume before hardening) × 100
<樹脂組成物的硬化物的特性> <Characteristics of cured resin composition>
本發明的樹脂組成物的硬化物的醯亞胺化反應率為70%以上為較佳,80%以上為更佳,90%以上為進一步較佳。在小於70%時,硬化物的機械特性有可能差。 The imidization reaction rate of the cured product of the resin composition of the present invention is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more. When it is less than 70%, the mechanical properties of the cured product may be poor.
本發明的樹脂組成物的硬化物的斷裂伸長率為30%以上為較佳,40%以上為更佳,50%以上為進一步較佳。 The elongation at break of the cured resin composition of the present invention is preferably 30% or more, more preferably 40% or more, and even more preferably 50% or more.
本發明的樹脂組成物的硬化物的玻璃轉移溫度(Tg)為180℃以上為較佳,210℃以上為更佳,230℃以上為進一步較佳。 The glass transition temperature (Tg) of the cured product of the resin composition of the present invention is preferably above 180°C, more preferably above 210°C, and even more preferably above 230°C.
<樹脂組成物的製備> <Preparation of resin composition>
本發明的樹脂組成物能夠藉由混合上述各成分來製備。混合方法並無特別限定,能夠藉由先前公知的方法來進行。 The resin composition of the present invention can be prepared by mixing the above-mentioned components. The mixing method is not particularly limited and can be performed by a previously known method.
混合能夠採用基於攪拌葉片之混合、基於球磨機之混合、使罐自身旋轉之混合等。 Mixing can be performed by mixing with a stirring blade, mixing with a ball mill, mixing by rotating the tank itself, etc.
混合中的溫度為10~30℃為較佳,15~25℃為更佳。 The temperature during mixing is preferably 10~30℃, and more preferably 15~25℃.
又,為了去除本發明的樹脂組成物中的灰塵或微粒等異物,進行使用過濾器之過濾為較佳。關於過濾器孔徑,例如可以舉出5μm以下之態樣,1μm以下為較佳,0.5μm以下為更佳,0.1μm以下為進一步較佳。過濾器的材質為聚四氟乙烯、聚乙烯或尼龍為較佳。在過濾器的材質為聚乙烯之情況下,HDPE(高密度聚乙烯)為更佳。過濾器可以使用用有機溶劑預先清洗者。在過濾器的過濾步驟中,亦可以串聯或並聯連接複數種過濾器而使用。在使用複數種過濾器之情況下,可以組合使用孔徑或材質不同之過濾器。作為連接態樣,例如可以舉出將孔徑1μm的HDPE過濾器作為第1級且將孔徑0.2μm的HDPE過濾器作為第2級進行串聯連接之態樣。又,可以將各種材料過濾複數次。在過濾複數次之情況下,可以為循環過濾。又,亦可以在加壓之後進行過濾。在加壓並進行過濾之情況下,進行加壓之壓力例如可以舉出0.01MPa以上且1.0MPa以下之態樣,0.03MPa以 上且0.9MPa以下為較佳,0.05MPa以上且0.7MPa以下為更佳,0.05MPa以上且0.5MPa以下為進一步較佳。 Furthermore, in order to remove foreign matter such as dust or particles in the resin composition of the present invention, it is preferred to perform filtering using a filter. Regarding the pore size of the filter, for example, 5 μm or less can be cited, 1 μm or less is preferred, 0.5 μm or less is more preferred, and 0.1 μm or less is further preferred. The material of the filter is preferably polytetrafluoroethylene, polyethylene or nylon. In the case where the material of the filter is polyethylene, HDPE (high-density polyethylene) is more preferred. The filter can be pre-cleaned with an organic solvent. In the filtering step of the filter, multiple filters can also be connected in series or in parallel for use. When using multiple filters, filters with different pore sizes or materials can be used in combination. For example, a connection state can be given in which a 1μm HDPE filter is used as the first stage and a 0.2μm HDPE filter is used as the second stage in series. In addition, various materials can be filtered multiple times. When filtering multiple times, it can be cycle filtering. In addition, filtering can also be performed after pressurization. When filtering is performed under pressure, the pressure of the pressurization may be, for example, 0.01MPa or more and 1.0MPa or less, 0.03MPa or more and 0.9MPa or less is preferred, 0.05MPa or more and 0.7MPa or less is more preferred, and 0.05MPa or more and 0.5MPa or less is further preferred.
除了使用過濾器之過濾以外,還可以進行使用吸附材料之雜質去除處理。亦可以組合過濾器過濾與使用吸附材料之雜質去除處理。作為吸附材料,能夠使用公知的吸附材料。例如,可以舉出矽膠、沸石等無機系吸附材料、活性碳等有機系吸附材料。 In addition to filtering using a filter, impurity removal using an adsorbent can also be performed. Filtering using a filter and impurity removal using an adsorbent can also be combined. As the adsorbent, a known adsorbent can be used. For example, inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon can be cited.
進而,在使用過濾器之過濾之後,還可以實施在減壓狀態下放置填充於瓶中之樹脂組成物並進行脫氣之步驟。 Furthermore, after filtering using a filter, the resin composition filled in the bottle may be placed in a depressurized state and degassed.
(硬化物之製造方法) (Method for manufacturing hardened material)
本發明的硬化物之製造方法包括將樹脂組成物適用於基材上而形成膜之膜形成步驟為較佳。 The method for manufacturing the cured product of the present invention preferably includes a film forming step of applying the resin composition to a substrate to form a film.
又,本發明的硬化物之製造方法包括上述膜形成步驟、選擇性地曝光藉由膜形成步驟而形成之膜之曝光步驟及使用顯影液對藉由曝光步驟進行曝光之膜進行顯影而形成圖案之顯影步驟為更佳。 Furthermore, it is more preferable that the method for manufacturing the cured product of the present invention includes the above-mentioned film forming step, an exposure step of selectively exposing the film formed by the film forming step, and a developing step of using a developer to develop the film exposed by the exposure step to form a pattern.
本發明的硬化物之製造方法包括上述膜形成步驟、上述曝光步驟、上述顯影步驟、以及對藉由顯影步驟而獲得之圖案進行加熱之加熱步驟及對藉由顯影步驟而獲得之圖案進行曝光之顯影後曝光步驟中的至少一者為特佳。 The method for producing a cured product of the present invention preferably includes at least one of the above-mentioned film forming step, the above-mentioned exposure step, the above-mentioned development step, and a heating step of heating the pattern obtained by the development step and a post-development exposure step of exposing the pattern obtained by the development step.
又,本發明之製造方法包括上述膜形成步驟及對上述膜進行加熱之步驟亦較佳。 Furthermore, it is also preferred that the manufacturing method of the present invention includes the above-mentioned film forming step and the step of heating the above-mentioned film.
以下,對各步驟的詳細內容進行說明。 The following describes the details of each step.
<膜形成步驟> <Membrane formation step>
本發明的樹脂組成物能夠用於適用於基材上而形成膜之膜形成步驟中。 The resin composition of the present invention can be used in a film forming step for forming a film on a substrate.
本發明的硬化物之製造方法包括將樹脂組成物適用於基材上而形成膜之膜形成步驟為較佳。 The method for manufacturing the cured product of the present invention preferably includes a film forming step of applying the resin composition to a substrate to form a film.
〔基材〕 [Base material]
基材的種類能夠依據用途適當設定,但是並無特別限制,可以舉出矽、氮化矽、多晶矽、氧化矽、非晶矽等半導體製作基材、石英、玻璃、光學膜、陶瓷材料、蒸鍍膜、磁性膜、反射膜、Ni、Cu、Cr、Fe等金屬基材(例如,可以為由金屬形成之基材及例如藉由電鍍或蒸鍍等而形成金屬層之基材中的任一個)、紙、SOG(Spin On Glass:旋塗式玻璃)、TFT(薄膜晶體管)陣列基材、模具基材、電漿顯示面板(PDP)的電極板等。在本發明中,尤其半導體製作基材為較佳,矽基材、Cu基材及模具基材為更佳。 The type of substrate can be appropriately set according to the purpose, but there is no particular limitation. Examples include semiconductor substrates such as silicon, silicon nitride, polycrystalline silicon, silicon oxide, and amorphous silicon, quartz, glass, optical films, ceramic materials, evaporated films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe (for example, any one of a substrate formed of metal and a substrate having a metal layer formed by electroplating or evaporation, etc.), paper, SOG (Spin On Glass), TFT (Thin Film Transistor) array substrate, mold substrate, and electrode plates of plasma display panels (PDP). In the present invention, semiconductor substrates are particularly preferred, and silicon substrates, Cu substrates, and mold substrates are more preferred.
又,在該等基材的表面上可以設置有由六甲基二矽氮烷(HMDS)等製成之密接層和氧化層等層。 In addition, a bonding layer and an oxide layer made of hexamethyldisilazane (HMDS) or the like may be provided on the surface of the substrate.
又,基材的形狀並無特別限定,可以為圓形,亦可以為矩形。 In addition, the shape of the substrate is not particularly limited and can be circular or rectangular.
作為基材的尺寸,若為圓形,則例如直徑為100~450mm,較佳為200~450mm。若為矩形,則例如短邊的長度為100~1000mm,較佳為200~700mm。 As for the size of the substrate, if it is circular, the diameter is, for example, 100~450mm, preferably 200~450mm. If it is rectangular, the length of the short side is, for example, 100~1000mm, preferably 200~700mm.
又,作為基材,例如可以使用板狀、較佳為面板狀的基材(基板)。 Furthermore, as the substrate, for example, a plate-shaped substrate (substrate) or preferably a panel-shaped substrate can be used.
又,在樹脂層(例如,由硬化物形成之層)的表面或金屬層的表面上適用樹脂組成物而形成膜之情況下,樹脂層或金屬層成為基材。 Furthermore, when a resin composition is applied to the surface of a resin layer (e.g., a layer formed of a hardened material) or the surface of a metal layer to form a film, the resin layer or the metal layer becomes a base material.
作為將本發明的樹脂組成物適用於基材上之方法,塗佈為較 佳。 As a method of applying the resin composition of the present invention to a substrate, coating is preferred.
作為所適用之方法,具體而言,可以例示浸塗法、氣刀塗佈法、簾式塗佈法、線棒塗佈法、凹版塗佈法、擠壓塗佈法、噴塗法、旋塗法、狹縫塗佈法、噴墨法等。從膜的厚度的均勻性的觀點考慮,更佳為旋塗法、狹縫塗佈法、噴塗法或噴墨法,從膜的厚度的均勻性的觀點及生產率的觀點考慮,旋塗法及狹縫塗佈法為較佳。依據方法調整樹脂組成物的固體成分濃度或塗佈條件,從而能夠獲得所期望的厚度的膜。又,亦能夠依據基材的形狀適當選擇塗佈方法,若為晶圓等圓形基材,則旋塗法、噴塗法、噴墨法等為較佳,若為矩形基材,則狹縫塗佈法或噴塗法、噴墨法等為較佳。在為旋塗法的情況下,例如能夠以500~3,500rpm的轉速適用10秒鐘~3分鐘左右。 As the applicable method, specifically, there can be exemplified dip coating, air knife coating, curtain coating, wire bar coating, gravure coating, extrusion coating, spray coating, spin coating, slit coating, ink jet coating, etc. From the viewpoint of uniformity of film thickness, spin coating, slit coating, spray coating, or ink jet coating is more preferred, and from the viewpoint of uniformity of film thickness and productivity, spin coating and slit coating are preferred. By adjusting the solid content concentration of the resin composition or the coating conditions according to the method, a film of the desired thickness can be obtained. In addition, the coating method can be appropriately selected according to the shape of the substrate. If it is a circular substrate such as a wafer, spin coating, spray coating, inkjet method, etc. are preferred. If it is a rectangular substrate, slit coating, spray coating, inkjet method, etc. are preferred. In the case of spin coating, for example, it can be applied at a rotation speed of 500~3,500rpm for about 10 seconds to 3 minutes.
又,亦能夠適用將藉由上述賦予方法預先賦予至偽支撐體上而形成之塗膜轉印到基材上之方法。 Furthermore, a method of transferring a coating film formed by pre-imparting the coating film onto a pseudo-support body by the above-mentioned imparting method onto a substrate can also be applied.
關於轉印方法,本發明中亦能夠較佳地使用日本特開2006-023696號公報的0023段、0036~0051段或日本特開2006-047592號公報的0096~0108段中所記載的製作方法。 Regarding the transfer method, the present invention can also preferably use the production method described in paragraphs 0023, 0036 to 0051 of Japanese Patent Publication No. 2006-023696 or paragraphs 0096 to 0108 of Japanese Patent Publication No. 2006-047592.
又,可以進行在基材的端部中去除多餘的膜的步驟。在該種步驟的例子中,可以舉出邊珠沖洗(EBR)、背面沖洗(Back rinse)等。 In addition, a step of removing excess film at the end of the substrate can be performed. Examples of such a step include edge bead rinsing (EBR) and back rinse (Back rinse).
又,亦可以採用預濕步驟,該預濕步驟在將樹脂組成物塗佈於基材上之前,對基材塗佈各種溶劑以提高基材的潤濕性之後,塗佈樹脂組成物。 In addition, a pre-wetting step may be used, in which various solvents are applied to the substrate to improve the wettability of the substrate before the resin composition is applied to the substrate, and then the resin composition is applied.
<乾燥步驟> <Drying Steps>
上述膜在膜形成步驟(層形成步驟)之後,為了去除溶劑,可以供於 乾燥所形成之膜(層)之步驟(乾燥步驟)中。 After the film forming step (layer forming step), the above-mentioned film can be subjected to a step (drying step) of drying the formed film (layer) in order to remove the solvent.
亦即,本發明的硬化物之製造方法可以包括乾燥步驟,該乾燥步驟乾燥藉由膜形成步驟而形成之膜。 That is, the method for manufacturing the hardened material of the present invention may include a drying step of drying the film formed by the film forming step.
又,上述乾燥步驟在膜形成步驟之後且在曝光步驟之前進行為較佳。 Furthermore, the above-mentioned drying step is preferably performed after the film forming step and before the exposure step.
乾燥步驟中之膜的乾燥溫度為50~150℃為較佳,70℃~130℃為更佳,90℃~110℃為進一步較佳。又,亦可以藉由減壓來進行乾燥。作為乾燥時間,可以例示30秒鐘~20分鐘,1分鐘~10分鐘為較佳,2分鐘~7分鐘為更佳。 The drying temperature of the film in the drying step is preferably 50-150°C, more preferably 70-130°C, and even more preferably 90-110°C. In addition, drying can also be performed by reducing pressure. As for the drying time, 30 seconds to 20 minutes can be exemplified, 1 minute to 10 minutes is preferred, and 2 minutes to 7 minutes is more preferred.
<曝光步驟> <Exposure steps>
上述膜可以供於選擇性地曝光膜之曝光步驟中。 The above film can be used in an exposure step for selectively exposing the film.
亦即,本發明的硬化物之製造方法可以包括曝光步驟,該曝光步驟選擇性地曝光藉由膜形成步驟而形成之膜。 That is, the method for manufacturing a hardened product of the present invention may include an exposure step for selectively exposing the film formed by the film forming step.
選擇性地曝光表示對膜的一部分進行曝光。又,藉由選擇性地曝光,在膜上形成經曝光之區域(曝光部)和未經曝光的區域(非曝光部)。 Selective exposure means exposing a portion of the film. In addition, by selective exposure, an exposed area (exposed area) and an unexposed area (non-exposed area) are formed on the film.
關於曝光量,只要能夠將本發明的樹脂組成物硬化,則並無特別規定,例如以在波長365nm下的曝光能量換算為50~10,000mJ/cm2為較佳,200~8,000mJ/cm2為更佳。 There is no particular restriction on the exposure amount as long as the resin composition of the present invention can be cured. For example, an exposure energy of 50 to 10,000 mJ/cm 2 at a wavelength of 365 nm is preferred, and 200 to 8,000 mJ/cm 2 is more preferred.
曝光波長能夠在190~1,000nm的範圍內適當設定,240~550nm為較佳。 The exposure wavelength can be appropriately set within the range of 190~1,000nm, with 240~550nm being the best.
關於曝光波長,若以與光源的關係進行說明,則可以舉出(1)半導體雷射(波長830nm、532nm、488nm、405nm、375nm、355nm etc.)、(2)金屬鹵化物燈、(3)高壓水銀燈、g射線(波長436nm)、h射線(波 長405nm)、i射線(波長365nm)、寬(g、h、i射線的3波長)、(4)準分子雷射、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2準分子雷射(波長157nm)、(5)極紫外線;EUV(波長13.6nm)、(6)電子束、(7)YAG雷射的第二諧波532nm且第三諧波355nm等。關於本發明的樹脂組成物,尤其基於高壓水銀燈之曝光為較佳,其中,基於i射線之曝光為較佳。藉此,可以獲得尤其高的曝光靈敏度。 Regarding the exposure wavelength, if we explain it in terms of its relationship with the light source, we can cite (1) semiconductor lasers (wavelengths of 830nm, 532nm, 488nm, 405nm, 375nm, 355nm) etc.), (2) metal halide lamp, (3) high pressure mercury lamp, g-ray (wavelength 436nm), h-ray (wavelength 405nm), i-ray (wavelength 365nm), broadband (3 wavelengths of g, h, and i-ray), (4) excimer laser, KrF excimer laser (wavelength 248nm), ArF excimer laser (wavelength 193nm), F2 excimer laser (wavelength 157nm), (5) extreme ultraviolet ray; EUV (wavelength 13.6nm), (6) electron beam, (7) second harmonic 532nm and third harmonic 355nm of YAG laser, etc. With regard to the resin composition of the present invention, exposure based on a high pressure mercury lamp is particularly preferred, and exposure based on i-ray is particularly preferred. This allows for particularly high exposure sensitivity.
又,用於曝光之曝光光包含波長405nm的光亦較佳。 Furthermore, it is also preferred that the exposure light used for exposure includes light with a wavelength of 405nm.
又,曝光的方式並無特別限定,只要為曝光由本發明的樹脂組成物形成之膜的至少一部分之方式即可,但是可以舉出使用了光罩之曝光、基於雷射直接成像法之曝光等。 Furthermore, the exposure method is not particularly limited as long as it is a method of exposing at least a portion of the film formed by the resin composition of the present invention, but examples thereof include exposure using a photomask, exposure based on a laser direct imaging method, and the like.
<曝光後加熱步驟> <Post-exposure heating step>
上述膜可以供於在曝光後進行加熱之步驟(曝光後加熱步驟)中。 The above film can be provided in a step of heating after exposure (post-exposure heating step).
亦即,本發明的硬化物之製造方法可以包括曝光後加熱步驟,該曝光後加熱步驟加熱藉由曝光步驟進行曝光之膜。 That is, the method for manufacturing a hardened product of the present invention may include a post-exposure heating step, wherein the post-exposure heating step heats the film exposed by the exposure step.
曝光後加熱步驟能夠在曝光步驟之後且在顯影步驟之前進行。 The post-exposure heating step can be performed after the exposure step and before the development step.
曝光後加熱步驟中之加熱溫度為50℃~140℃為較佳,60℃~120℃為更佳。 The heating temperature in the post-exposure heating step is preferably 50℃~140℃, and more preferably 60℃~120℃.
曝光後加熱步驟中之加熱時間為30秒鐘~300分鐘為較佳,1分鐘~10分鐘為更佳。 The heating time in the post-exposure heating step is preferably 30 seconds to 300 minutes, and more preferably 1 minute to 10 minutes.
關於曝光後加熱步驟中之升溫速度,從加熱開始時的溫度至最高加熱溫度為1~12℃/分鐘為較佳,2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。 Regarding the heating rate in the post-exposure heating step, 1~12℃/minute from the temperature at the start of heating to the highest heating temperature is preferred, 2~10℃/minute is more preferred, and 3~10℃/minute is even more preferred.
又,升溫速度可以在加熱過程中適當變更。 In addition, the heating rate can be appropriately changed during the heating process.
作為曝光後加熱步驟中之加熱機構,並無特別限定,能夠使用公知的加熱板、烘箱、紅外線加熱器等。 There is no particular limitation on the heating mechanism used in the post-exposure heating step, and a known heating plate, oven, infrared heater, etc. can be used.
又,藉由在加熱時使氮氣、氦氣、氬氣等非活性氣體流過等而在低氧濃度的環境下進行亦較佳。 Furthermore, it is also preferable to perform the process in an environment with low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon during heating.
<顯影步驟> <Development steps>
曝光後的上述膜可以供於使用顯影液進行顯影而形成圖案之顯影步驟中。 The film after exposure can be used in a developing step of using a developer to form a pattern.
亦即,本發明的硬化物之製造方法可以包括顯影步驟,該顯影步驟使用顯影液對藉由曝光步驟進行曝光之膜進行顯影而形成圖案。藉由進行顯影來去除膜的曝光部及非曝光部中的一者,並形成圖案。 That is, the method for manufacturing a hardened product of the present invention may include a developing step, in which a developing solution is used to develop the film exposed by the exposing step to form a pattern. The developing step removes one of the exposed portion and the non-exposed portion of the film to form a pattern.
其中,將藉由顯影步驟去除膜的非曝光部之顯影稱為負型顯影,將藉由顯影步驟去除膜的曝光部之顯影稱為正型顯影。 Among them, the development of the non-exposed part of the film removed by the development step is called negative development, and the development of the exposed part of the film removed by the development step is called positive development.
〔顯影液〕 〔Developer〕
作為在顯影步驟中所使用之顯影液,可以舉出鹼性水溶液或包含有機溶劑之顯影液。 As the developer used in the developing step, an alkaline aqueous solution or a developer containing an organic solvent can be cited.
在顯影液為鹼性水溶液之情況下,作為鹼性水溶液能夠包含之鹼性化合物,可以舉出無機鹼類、一級胺類、二級胺類、三級胺類、四級銨鹽,TMAH(氫氧化四甲銨)、氫氧化鉀、碳酸鈉、氫氧化鈉、矽酸鈉、偏矽酸鈉、氨、乙胺、正丙胺、二乙胺、二正丁胺、三乙胺、甲基二乙胺、二甲基乙醇胺、三乙醇胺、氫氧化四乙基銨、氫氧化四丙銨(Tetrapropyla mmonium Hydroxide)、氫氧化四丁基銨、氫氧化四戊基銨、氫氧化四己基 銨、氫氧化四辛基銨、氫氧化乙基三甲基銨、氫氧化丁基三甲基銨、氫氧化甲基三戊基銨、氫氧化二丁基二戊基銨、氫氧化二甲基雙(2-羥乙基)銨、氫氧化三甲基苯基銨、氫氧化三甲基苄基銨、氫氧化三乙基苄基銨、吡咯、哌啶為較佳,更佳為TMAH。例如在使用TMAH之情況下,顯影液中之鹼性化合物的含量在顯影液總質量中為0.01~10質量%為較佳,0.1~5質量%為更佳,0.3~3質量%為進一步較佳。 In the case where the developer is an alkaline aqueous solution, examples of alkaline compounds that can be contained in the alkaline aqueous solution include inorganic bases, primary amines, secondary amines, tertiary amines, quaternary ammonium salts, TMAH (tetramethylammonium hydroxide), potassium hydroxide, sodium carbonate, sodium hydroxide, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, di-n-butylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetraethylammonium hydroxide, tetrapropylammonium hydroxide (Tetrapropylammonium hydroxide) Hydroxide), tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyltrimethylammonium hydroxide, butyltrimethylammonium hydroxide, methyltripentylammonium hydroxide, dibutyldipentylammonium hydroxide, dimethylbis(2-hydroxyethyl)ammonium hydroxide, trimethylphenylammonium hydroxide, trimethylbenzylammonium hydroxide, triethylbenzylammonium hydroxide, pyrrole, and piperidine are preferred, and TMAH is more preferred. For example, when using TMAH, the content of alkaline compounds in the developer is preferably 0.01-10 mass % of the total mass of the developer, more preferably 0.1-5 mass %, and even more preferably 0.3-3 mass %.
在顯影液包含有機溶劑之情況下,關於有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二 乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚(PGME)、丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為環狀烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類、作為亞碸類,可以較佳地舉出二甲基亞碸以及作為醇類,可以較佳地舉出甲醇、乙醇、丙醇、異丙醇、丁醇、戊醇、辛醇、二乙二醇、丙二醇、甲基異丁基甲醇、三乙二醇等以及作為醯胺類,可以較佳地舉出N-甲基吡咯啶酮、N-乙基吡咯啶酮、二甲基甲醯胺等。 When the developer contains an organic solvent, the organic solvent may be preferably esters such as ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxy acetates (e.g., methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (e.g., methyl methoxy acetate, ethyl methoxy acetate, butyl methoxy acetate, methyl ethoxy acetate, ethyl ethoxy acetate, etc.)), alkyl 3-alkoxy propionates (e.g., 3- Alkoxy propionic acid methyl esters, 3-alkoxy propionic acid ethyl esters, etc. (for example, 3-methoxy propionic acid methyl ester, 3-methoxy propionic acid ethyl ester, 3-ethoxy propionic acid methyl ester, 3-ethoxy propionic acid ethyl ester, etc.)), 2-alkoxy propionic acid alkyl esters (for example, 2-alkoxy propionic acid methyl ester, 2-alkoxy propionic acid ethyl ester, 2-alkoxy propionic acid propyl ester, etc. (for example, 2-methoxy propionic acid methyl ester, 2-methoxy propionic acid ethyl ester, 2-methoxy propionic acid propyl ester, 2-ethoxy propionic acid methyl ester, 2-ethoxy propionic acid ethyl ester)), 2-alkoxy-2-methyl propionic acid methyl ester and 2-alkoxy-2-methyl propionic acid ethyl ester (for example, 2-methoxy-2-methyl propionic acid methyl ester Ester, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, etc., and as ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and as Ketones, for example, preferably methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc., and cyclic hydrocarbons, for example, preferably toluene, xylene, anisole and other aromatic hydrocarbons, cyclic terpenes such as limonene, etc., as sulfoxides, preferably dimethyl sulfoxide, and as alcohols, preferably methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl carbinol, triethylene glycol, etc., and as amides, preferably N-methylpyrrolidone, N-ethylpyrrolidone, dimethylformamide, etc.
在顯影液包含有機溶劑之情況下,有機溶劑能夠使用1種或混合使用2種以上。在本發明中,尤其包含選自包括環戊酮、γ-丁內酯、二甲基亞碸、N-甲基-2-吡咯啶酮及環己酮之群組中的至少1種之顯影液為較佳,包含選自包括環戊酮、γ-丁內酯及二甲基亞碸之群組中的至少1種之顯影液為更佳,包含環戊酮之顯影液為最佳。 When the developer contains an organic solvent, the organic solvent can be used alone or in combination of two or more. In the present invention, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methyl-2-pyrrolidone and cyclohexanone is preferred, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone and dimethyl sulfoxide is more preferred, and a developer containing cyclopentanone is the best.
在顯影液包含有機溶劑之情況下,有機溶劑的含量相對於顯影液的總質量為50質量%以上為較佳,70質量%以上為更佳,80質量%以上為進一步較佳,90質量%以上為特佳。又,上述含量可以為100質量%。 When the developer contains an organic solvent, the content of the organic solvent relative to the total mass of the developer is preferably 50 mass% or more, 70 mass% or more is more preferred, 80 mass% or more is further preferred, and 90 mass% or more is particularly preferred. In addition, the above content may be 100 mass%.
顯影液可以進一步包含其他成分。 The developer may further contain other ingredients.
作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。 As other components, for example, well-known surfactants and well-known defoaming agents can be cited.
〔顯影液的供給方法〕 [Developer supply method]
關於顯影液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將形成有膜之基材浸漬於顯影液中之方法、使用噴嘴向形成於基 材上之膜供給顯影液以進行旋覆浸沒顯影或連續供給顯影液之方法。噴嘴的種類並無特別限制,可以舉出直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 There is no particular limitation on the method of supplying the developer as long as the desired pattern can be formed. There are methods of immersing the substrate with the film formed in the developer, using a nozzle to supply the developer to the film formed on the substrate to perform rotary immersion development, or continuously supplying the developer. There is no particular limitation on the type of nozzle, and examples include vertical nozzles, shower nozzles, and mist nozzles.
從顯影液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,使用直式噴嘴供給顯影液之方法或使用噴霧噴嘴連續供給之方法為較佳,從顯影液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。 From the perspective of developer permeability, non-image removal, and manufacturing efficiency, it is better to use a vertical nozzle to supply developer or a spray nozzle to continuously supply developer. From the perspective of developer permeability to the image area, it is better to use a spray nozzle to supply developer.
又,可以採用在使用直式噴嘴連續供給顯影液之後,旋轉基材以從基材上去除顯影液,在旋轉乾燥之後再次使用直式噴嘴連續供給之後,旋轉基材以從基材上去除顯影液之步驟,亦可以反覆進行複數次該步驟。 In addition, the substrate may be rotated to remove the developer from the substrate after continuously supplying the developer using a vertical nozzle, and then the developer may be continuously supplied using a vertical nozzle again after rotation and drying, and then the substrate may be rotated to remove the developer from the substrate. This step may be repeated multiple times.
又,作為顯影步驟中之顯影液的供給方法,能夠採用將顯影液連續地供給至基材之步驟、在基材上使顯影液保持大致靜止狀態之步驟、在基材上利用超聲波等使顯影液振動之步驟及組合了該等之步驟等。 In addition, as a method for supplying the developer in the developing step, there can be adopted a step of continuously supplying the developer to the substrate, a step of keeping the developer in a substantially static state on the substrate, a step of vibrating the developer on the substrate using ultrasound or the like, and a step combining these.
作為顯影時間,10秒鐘~10分鐘為較佳,20秒鐘~5分鐘為更佳。顯影時的顯影液的溫度並無特別規定,能夠較佳為在10~45℃下進行,更較佳為在18℃~30℃下進行。 As for the developing time, 10 seconds to 10 minutes is preferred, and 20 seconds to 5 minutes is more preferred. There is no particular regulation on the temperature of the developing solution during the developing process, but it can be preferably carried out at 10 to 45°C, and more preferably at 18 to 30°C.
在顯影步驟中,在使用了顯影液之處理之後,可以進一步進行使用沖洗液之圖案的清洗(沖洗)。又,可以採用與圖案接觸之顯影液沒有完全乾燥之前供給沖洗液等的方法。 In the developing step, after the processing with the developer, the pattern can be further cleaned (rinsed) with a rinse solution. Alternatively, a method can be adopted in which the rinse solution is supplied before the developer in contact with the pattern is completely dried.
〔沖洗液〕 [Rinsing fluid]
在顯影液為鹼性水溶液之情況下,作為沖洗液,例如能夠使用水。在顯影液為包含有機溶劑之顯影液之情況下,作為沖洗液,例如能夠使用與顯影液中所包含之溶劑不同之溶劑(例如,水、與顯影液中所包含之有機 溶劑不同之有機溶劑)。 When the developer is an alkaline aqueous solution, water, for example, can be used as the rinse liquid. When the developer is a developer containing an organic solvent, a solvent different from the solvent contained in the developer (for example, water, an organic solvent different from the organic solvent contained in the developer) can be used as the rinse liquid.
作為沖洗液包含有機溶劑時的有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚(PGME)、丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為環狀烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類、作為亞碸類, 可以較佳地舉出二甲基亞碸以及作為醇類,可以較佳地舉出甲醇、乙醇、丙醇、異丙醇、丁醇、戊醇、辛醇、二乙二醇、丙二醇、甲基異丁基甲醇、三乙二醇等以及作為醯胺類,可以較佳地舉出N-甲基吡咯啶酮、N-乙基吡咯啶酮、二甲基甲醯胺等。 When the rinsing liquid contains an organic solvent, the organic solvent may be preferably esters such as ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxy acetates (e.g., methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (e.g., methyl methoxy acetate, ethyl methoxy acetate, butyl methoxy acetate, methyl ethoxy acetate, ethyl ethoxy acetate, etc.)), alkyl 3-alkoxy propionates (e.g., 3-alkoxy Methyl propionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), alkyl 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, As ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and as ketones, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc. can be preferably mentioned. , for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc. can be preferably cited, and as cyclic hydrocarbons, for example, aromatic hydrocarbons such as toluene, xylene, anisole, cyclic terpenes such as limonene can be preferably cited, as sulfoxides, dimethyl sulfoxide can be preferably cited, and as alcohols, methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl carbinol, triethylene glycol, etc. can be preferably cited, and as amides, N-methylpyrrolidone, N-ethylpyrrolidone, dimethylformamide, etc. can be preferably cited.
在沖洗液包含有機溶劑之情況下,有機溶劑能夠使用1種或混合使用2種以上。在本發明中,尤其環戊酮、γ-丁內酯、二甲基亞碸、N-甲基吡咯啶酮、環己酮、PGMEA、PGME為較佳,環戊酮、γ-丁內酯、二甲基亞碸、PGMEA、PGME為更佳,環己酮、PGMEA為進一步較佳。 When the rinse solution contains an organic solvent, the organic solvent can be used alone or in combination of two or more. In the present invention, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methylpyrrolidone, cyclohexanone, PGMEA, and PGME are particularly preferred, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, PGMEA, and PGME are more preferred, and cyclohexanone and PGMEA are further preferred.
在沖洗液包含有機溶劑之情況下,沖洗液的50質量%以上為有機溶劑為較佳,70質量%以上為有機溶劑為更佳,90質量%以上為有機溶劑為進一步較佳。又,亦可以為沖洗液的100質量%為有機溶劑。 When the rinse liquid contains an organic solvent, it is preferred that the rinse liquid contains at least 50% by mass of the organic solvent, more preferably at least 70% by mass of the organic solvent, and even more preferably at least 90% by mass of the organic solvent. In addition, the rinse liquid may contain 100% by mass of the organic solvent.
沖洗液可以進一步包含其他成分。 The rinse may further comprise other ingredients.
作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。 As other components, for example, well-known surfactants and well-known defoaming agents can be cited.
〔沖洗液的供給方法〕 [How to supply the flushing fluid]
關於沖洗液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將基材浸漬於沖洗液中之方法、藉由液盤將沖洗液供給至基材之方法、以噴淋形式將沖洗液供給至基材之方法、藉由直式噴嘴等機構將沖洗液連續供給至基材之方法。 There is no particular limitation on the method of supplying the rinse liquid as long as the desired pattern can be formed. There are methods of immersing the substrate in the rinse liquid, supplying the rinse liquid to the substrate via a liquid pan, supplying the rinse liquid to the substrate in a spraying manner, and continuously supplying the rinse liquid to the substrate via a mechanism such as a vertical nozzle.
從沖洗液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,存在使用噴淋噴嘴、直式噴嘴、噴霧噴嘴等供給沖洗液之方法,使用噴霧噴嘴連續供給之方法為較佳,從沖洗液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。噴嘴的種類並無特別限制,可以舉出 直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 From the perspective of the permeability of the rinse liquid, the removability of the non-image area, and the efficiency in manufacturing, there are methods of supplying the rinse liquid using a shower nozzle, a vertical nozzle, a spray nozzle, etc. The method of continuous supply using a spray nozzle is preferred. From the perspective of the permeability of the rinse liquid to the image area, the method of supplying using a spray nozzle is more preferred. The type of nozzle is not particularly limited, and examples thereof include vertical nozzles, shower nozzles, spray nozzles, etc.
亦即,沖洗步驟為藉由直式噴嘴將沖洗液供給或連續供給至上述曝光後的膜中之步驟為較佳,藉由噴霧噴嘴供給沖洗液之步驟為更佳。 That is, the rinsing step is preferably a step of supplying or continuously supplying the rinsing liquid to the above-mentioned exposed film through a vertical nozzle, and it is more preferably a step of supplying the rinsing liquid through a spray nozzle.
又,作為沖洗步驟中之沖洗液的供給方法,能夠採用將沖洗液連續地供給至基材之步驟、在基材上使沖洗液保持大致靜止狀態之步驟、在基材上利用超聲波等使沖洗液振動之步驟及組合了該等之步驟等。 In addition, as a method for supplying the rinsing liquid in the rinsing step, a step of continuously supplying the rinsing liquid to the substrate, a step of keeping the rinsing liquid in a substantially static state on the substrate, a step of vibrating the rinsing liquid on the substrate using ultrasound or the like, and a combination of these steps can be adopted.
作為沖洗時間,10秒鐘~10分鐘為較佳,20秒鐘~5分鐘為更佳。沖洗時的沖洗液的溫度並無特別規定,能夠較佳為在10~45℃下進行,更較佳為在18℃~30℃下進行。 As for the rinsing time, 10 seconds to 10 minutes is preferred, and 20 seconds to 5 minutes is more preferred. There is no particular regulation on the temperature of the rinsing liquid during rinsing, but it can be preferably performed at 10 to 45°C, and more preferably at 18 to 30°C.
<加熱步驟> <Heating steps>
藉由顯影步驟而獲得之圖案(在進行沖洗步驟之情況下為沖洗後的圖案)可以供於對藉由上述顯影而獲得之圖案進行加熱之加熱步驟中。 The pattern obtained by the developing step (the pattern after washing in the case of washing step) can be used in the heating step of heating the pattern obtained by the above-mentioned developing step.
亦即,本發明的硬化物之製造方法可以包括加熱步驟,該加熱步驟對藉由顯影步驟而獲得之圖案進行加熱。 That is, the method for manufacturing a hardened product of the present invention may include a heating step, wherein the heating step heats the pattern obtained by the developing step.
又,本發明的硬化物之製造方法可以包括加熱步驟,該加熱步驟對在不進行顯影步驟的狀態下藉由其他方法而獲得之圖案或藉由膜形成步驟而獲得之膜進行加熱。 Furthermore, the method for producing a cured product of the present invention may include a heating step of heating a pattern obtained by other methods or a film obtained by a film forming step without performing a developing step.
在加熱步驟中,使聚醯亞胺前驅物等樹脂環化而成為聚醯亞胺等樹脂。 In the heating step, the resin such as the polyimide precursor is cyclized to become the resin such as the polyimide.
又,亦進行特定樹脂或除了特定樹脂以外的交聯劑中之未反應的交聯性基的交聯等。 In addition, the crosslinking of unreacted crosslinking groups in the specific resin or the crosslinking agent other than the specific resin is also performed.
作為加熱步驟中之加熱溫度(最高加熱溫度),50~450℃為較佳,150 ~350℃為更佳,150~250℃為進一步較佳,160~250℃為更進一步較佳,160~230℃為特佳。 As the heating temperature (maximum heating temperature) in the heating step, 50~450℃ is preferred, 150 ~350℃ is more preferred, 150~250℃ is further preferred, 160~250℃ is further preferred, and 160~230℃ is particularly preferred.
加熱步驟為藉由加熱從上述鹼產生劑產生之鹼等的作用而在上述圖案內促進上述聚醯亞胺前驅物的環化反應之步驟為較佳。 The heating step is preferably a step of promoting the cyclization reaction of the polyimide precursor in the above-mentioned pattern by heating the alkali generated from the above-mentioned alkali generator.
關於加熱步驟中之加熱,從加熱開始時的溫度至最高加熱溫度以1~12℃/分鐘的升溫速度進行為較佳。上述升溫速度為2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。藉由將升溫速度設為1℃/分鐘以上,能夠確保生產率的同時,防止酸或溶劑的過度揮發,藉由將升溫速度設為12℃/分鐘以下,能夠緩和硬化物的殘存應力。 Regarding the heating in the heating step, it is better to perform the heating at a heating rate of 1~12℃/min from the temperature at the start of heating to the maximum heating temperature. The above heating rate is more preferably 2~10℃/min, and more preferably 3~10℃/min. By setting the heating rate to more than 1℃/min, it is possible to ensure productivity while preventing excessive volatilization of acid or solvent, and by setting the heating rate to less than 12℃/min, it is possible to alleviate the residual stress of the hardened material.
另外,在為能夠急速加熱的烘箱的情況下,從加熱開始時的溫度至最高加熱溫度以1~8℃/秒鐘的升溫速度進行為較佳,2~7℃/秒鐘為更佳,3~6℃/秒鐘為進一步較佳。 In addition, in the case of an oven capable of rapid heating, it is preferred to increase the temperature from the start temperature to the maximum heating temperature at a rate of 1 to 8°C/second, more preferably 2 to 7°C/second, and even more preferably 3 to 6°C/second.
加熱開始時的溫度為20℃~150℃為較佳,20℃~130℃為更佳,25℃~120℃為進一步較佳。加熱開始時的溫度是指開始加熱至最高加熱溫度之步驟時的溫度。例如,在將本發明的樹脂組成物適用於基材上之後使其乾燥之情況下,為該乾燥後的膜(層)的溫度,例如從比本發明的樹脂組成物中所包含之溶劑的沸點低30~200℃的溫度開始升溫為較佳。 The temperature at the start of heating is preferably 20°C to 150°C, more preferably 20°C to 130°C, and even more preferably 25°C to 120°C. The temperature at the start of heating refers to the temperature at the start of the step of heating to the maximum heating temperature. For example, when the resin composition of the present invention is applied to a substrate and then dried, it is the temperature of the dried film (layer), for example, it is preferred to start heating from a temperature 30 to 200°C lower than the boiling point of the solvent contained in the resin composition of the present invention.
加熱時間(在最高加熱溫度下的加熱時間)為5~360分鐘為較佳,10~300分鐘為更佳,15~240分鐘為進一步較佳。 The heating time (heating time at the highest heating temperature) is preferably 5 to 360 minutes, more preferably 10 to 300 minutes, and even more preferably 15 to 240 minutes.
尤其,在形成多層積層體之情況下,從層間的密接性的觀點考慮,加熱溫度為30℃以上為較佳,80℃以上為更佳,100℃以上為進一步 較佳,120℃以上為特佳。 In particular, when forming a multi-layer laminate, from the perspective of inter-layer adhesion, the heating temperature is preferably 30°C or higher, more preferably 80°C or higher, even more preferably 100°C or higher, and particularly preferably 120°C or higher.
上述加熱溫度的上限為350℃以下為較佳,250℃以下為更佳,240℃以下為進一步較佳。 The upper limit of the above heating temperature is preferably below 350°C, more preferably below 250°C, and even more preferably below 240°C.
加熱可以階段性地進行。作為例子,可以進行如下步驟:從25℃以3℃/分鐘升溫至120℃且在120℃下保持60分鐘,並且從120℃以2℃/分鐘升溫至180℃且在180℃下保持120分鐘。又,如美國專利第9159547號說明書中所記載,一邊照射紫外線一邊進行處理亦較佳。藉由該種預處理步驟,能夠提高膜的特性。預處理步驟在10秒鐘~2小時左右的短時間內進行即可,15秒鐘~30分鐘為更佳。預處理可以為2個階段以上的步驟,例如可以在100~150℃的範圍內進行第1階段的預處理步驟,之後在150~200℃的範圍內進行第2階段的預處理步驟。 Heating can be performed in stages. For example, the following steps can be performed: heating from 25°C to 120°C at 3°C/min and maintaining at 120°C for 60 minutes, and heating from 120°C to 180°C at 2°C/min and maintaining at 180°C for 120 minutes. In addition, as described in the specification of U.S. Patent No. 9159547, it is also preferred to perform the treatment while irradiating with ultraviolet rays. By this pretreatment step, the properties of the membrane can be improved. The pretreatment step can be performed in a short time of about 10 seconds to 2 hours, and 15 seconds to 30 minutes is more preferred. The pretreatment can be a step of more than two stages. For example, the first stage pretreatment step can be carried out in the range of 100~150℃, and then the second stage pretreatment step can be carried out in the range of 150~200℃.
進而,可以在加熱後進行冷卻,作為此時的冷卻速度,1~5℃/分鐘為較佳。 Furthermore, cooling can be performed after heating, and the cooling speed at this time is preferably 1~5℃/minute.
在防止特定樹脂分解的方面而言,藉由在加熱步驟中使氮氣、氦氣、氬氣等非活性氣體流過且在減壓狀態下進行等而在低氧濃度的環境下進行為較佳。氧濃度為50ppm(體積比)以下為較佳,20ppm(體積比)以下為更佳。 In terms of preventing the decomposition of specific resins, it is better to conduct the heating step in a low oxygen concentration environment by flowing an inert gas such as nitrogen, helium, or argon and conducting the heating step under reduced pressure. The oxygen concentration is preferably 50 ppm (volume ratio) or less, and more preferably 20 ppm (volume ratio) or less.
作為加熱步驟中之加熱機構,並無特別限定,例如可以舉出加熱板、紅外線爐、電烘箱、熱風式烘箱、紅外線烘箱等。 The heating mechanism in the heating step is not particularly limited, and examples thereof include a heating plate, an infrared furnace, an electric oven, a hot air oven, an infrared oven, etc.
<顯影後曝光步驟> <Post-development exposure step>
代替上述加熱步驟或除了上述加熱步驟以外,藉由顯影步驟而獲得之圖案(在進行沖洗步驟之情況下為沖洗後的圖案)亦可以供於曝光顯影步 驟之後的圖案之顯影後曝光步驟中。 Instead of or in addition to the above-mentioned heating step, the pattern obtained by the developing step (the pattern after washing in the case of the washing step) can also be used in the post-development exposure step of the pattern after the exposure and development step.
亦即,本發明的硬化物之製造方法可以包括顯影後曝光步驟,該顯影後曝光步驟對藉由顯影步驟而獲得之圖案進行曝光。本發明的硬化物之製造方法可以包括加熱步驟及顯影後曝光步驟,亦可以僅包括加熱步驟及顯影後曝光步驟中的一者。 That is, the method for manufacturing a hardened product of the present invention may include a post-development exposure step, which exposes the pattern obtained by the development step. The method for manufacturing a hardened product of the present invention may include a heating step and a post-development exposure step, or may include only one of the heating step and the post-development exposure step.
在顯影後曝光步驟中,例如能夠促進藉由光鹼產生劑的感光而進行聚醯亞胺前驅物等的環化之反應或藉由光酸產生劑的感光而進行酸分解性基的脫離之反應等。 In the post-development exposure step, for example, it is possible to promote the cyclization reaction of polyimide precursors by photosensitization of a photoalkali generator or the separation reaction of acid-degradable groups by photosensitization of a photoacid generator.
在顯影後曝光步驟中,只要曝光在顯影步驟中所獲得之圖案的至少一部分即可,但是曝光上述圖案的全部為較佳。 In the post-development exposure step, it is sufficient to expose at least a portion of the pattern obtained in the development step, but it is preferred to expose the entire pattern.
顯影後曝光步驟中之曝光量以在感光性化合物具有靈敏度之波長下之曝光能量換算為50~20,000mJ/cm2為較佳,100~15,000mJ/cm2為更佳。 The exposure amount in the post-development exposure step is preferably 50-20,000 mJ/cm 2 , more preferably 100-15,000 mJ/cm 2 , calculated as exposure energy at a wavelength to which the photosensitive compound is sensitive.
顯影後曝光步驟例如能夠使用上述曝光步驟中之光源來進行,使用寬頻帶光為較佳。 The post-development exposure step can be performed using the light source in the above exposure step, preferably broadband light.
<金屬層形成步驟> <Metal layer formation step>
藉由顯影步驟而獲得之圖案(供於加熱步驟及曝光後顯影步驟中的至少一者之圖案為較佳)可以供於在圖案上形成金屬層之金屬層形成步驟中。 The pattern obtained by the development step (preferably the pattern used in at least one of the heating step and the post-exposure development step) can be used in the metal layer forming step of forming a metal layer on the pattern.
亦即,本發明的硬化物之製造方法包括金屬層形成步驟為較佳,該金屬層形成步驟在藉由顯影步驟而獲得之圖案(供於加熱步驟及顯影後曝光步驟中的至少一者之圖案為較佳)上形成金屬層。 That is, the method for manufacturing the hardened product of the present invention preferably includes a metal layer forming step, wherein the metal layer is formed on a pattern obtained by the developing step (preferably a pattern provided for at least one of the heating step and the post-development exposure step).
作為金屬層,並無特別限定,能夠使用現有的金屬種類,可 以例示銅、鋁、鎳、釩、鈦、鉻、鈷、金、鎢、錫、銀及包含該等金屬之合金,銅及鋁為更佳,銅為進一步較佳。 There is no particular limitation on the metal layer, and existing metal types can be used, including copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, tungsten, tin, silver, and alloys containing these metals. Copper and aluminum are more preferred, and copper is further preferred.
金屬層的形成方法並無特別限定,能夠適用現有的方法。例如,能夠使用日本特開2007-157879號公報、日本特表2001-521288號公報、日本特開2004-214501號公報、日本特開2004-101850號公報、美國專利第7888181B2、美國專利第9177926B2中所記載之方法。例如,可以考慮光微影、PVD(物理蒸鍍法)、CVD(化學氣相沉積法)、剝離、電解電鍍、無電解電鍍、蝕刻、印刷及組合了該等之方法等。更具體而言,可以舉出組合了濺射、光微影及蝕刻之圖案化方法、組合了光微影和電解電鍍之圖案化方法。作為電鍍的較佳態樣,可以舉出使用了硫酸銅或氰化銅電鍍液之電解電鍍。 The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, methods described in Japanese Patent Publication No. 2007-157879, Japanese Patent Publication No. 2001-521288, Japanese Patent Publication No. 2004-214501, Japanese Patent Publication No. 2004-101850, U.S. Patent No. 7888181B2, and U.S. Patent No. 9177926B2 can be used. For example, photolithography, PVD (physical evaporation), CVD (chemical vapor deposition), stripping, electrolytic plating, electroless plating, etching, printing, and a combination of these methods can be considered. More specifically, there are patterning methods that combine sputtering, photolithography, and etching, and patterning methods that combine photolithography and electrolytic plating. As a preferred example of electroplating, there is electrolytic plating using copper sulfate or copper cyanide plating solution.
作為金屬層的厚度,最厚的壁厚的部分為0.01~50μm為較佳,1~10μm為更佳。 As for the thickness of the metal layer, the thickest wall thickness is preferably 0.01~50μm, and 1~10μm is more preferred.
<用途> <Purpose>
作為能夠適用本發明的硬化物之製造方法或本發明的硬化物的領域,可以舉出電子元件的絕緣膜、再配線層用層間絕緣膜、應力緩衝膜等。除此以外,亦可以舉出密封膜、基板材料(柔性印刷電路板的基底膜或覆蓋膜、層間絕緣膜)或藉由對如上述實際安裝用途的絕緣膜進行蝕刻而形成圖案之情況等。關於該等用途,例如能夠參閱Science&Technology Co.,Ltd.“聚醯亞胺的高功能化和應用技術”2008年4月、柿本雅明/監修、CMC技術圖書館“聚醯亞胺材料的基礎和開發”2011年11月發行、日本聚醯亞胺/芳香族系高分子研究會/編“最新聚醯亞胺基礎和應用”NTS,2010年8月等。 Examples of the manufacturing method of the cured product of the present invention or the field of the cured product of the present invention include insulating films for electronic components, interlayer insulating films for redistribution layers, stress buffer films, etc. In addition, examples include sealing films, substrate materials (base films or cover films, interlayer insulating films for flexible printed circuit boards), or situations where patterns are formed by etching insulating films for actual mounting purposes such as the above. For such uses, for example, you can refer to Science & Technology Co., Ltd. "High-functionalization and application technology of polyimide" April 2008, Kakimoto Masaaki/supervised, CMC Technical Library "Basics and development of polyimide materials" November 2011, Japan Polyimide/Aromatic Polymer Research Association/ed. "Latest polyimide foundation and application" NTS, August 2010, etc.
又,本發明的硬化物之製造方法或本發明的硬化物亦能夠用於膠印版面或網版版面等版面的製造、蝕刻成形組件的用途、電子尤其微電子中之保護漆及介電層的製造等中。 Furthermore, the manufacturing method of the hardened material of the present invention or the hardened material of the present invention can also be used in the manufacturing of offset printing plates or screen plates, the use of etching forming components, the manufacturing of protective varnishes and dielectric layers in electronics, especially microelectronics, etc.
(積層體及積層體之製造方法) (Laminar body and method for manufacturing the laminated body)
本發明的積層體是指具有複數層由本發明的硬化物形成之層之結構體。 The laminate of the present invention refers to a structure having a plurality of layers formed by the cured product of the present invention.
本發明的積層體為包括2層以上的由硬化物形成之層之積層體,並且亦可以設為積層3層以上而成之積層體。 The laminate of the present invention is a laminate including two or more layers formed by hardened materials, and can also be a laminate including three or more layers.
上述積層體中所包括之2層以上的上述由硬化物形成之層中的至少1個為由本發明的硬化物形成之層,從抑制硬化物的收縮或上述收縮所伴隨之硬化物的變形等之觀點考慮,上述積層體中所包括之所有由硬化物形成之層為由本發明的硬化物形成之層亦較佳。 At least one of the two or more layers formed by the hardened material included in the laminate is a layer formed by the hardened material of the present invention. From the perspective of suppressing the shrinkage of the hardened material or the deformation of the hardened material accompanying the shrinkage, it is also preferred that all the layers formed by the hardened material included in the laminate are layers formed by the hardened material of the present invention.
亦即,本發明的積層體之製造方法包括本發明的硬化物之製造方法為較佳,包括重複複數次本發明的硬化物之製造方法之步驟為更佳。 That is, it is preferred that the method for manufacturing the laminate of the present invention includes the method for manufacturing the hardened product of the present invention, and it is even more preferred that the method for manufacturing the hardened product of the present invention is repeated several times.
本發明的積層體包括2層以上的由硬化物形成之層,在上述由硬化物形成之層之間的任一個之間包括金屬層之態樣為較佳。關於上述金屬層,藉由上述金屬層形成步驟而形成為較佳。 The laminate of the present invention includes two or more layers formed by a hardened material, and preferably includes a metal layer between any of the layers formed by the hardened material. The metal layer is preferably formed by the metal layer forming step.
亦即,本發明的積層體之製造方法進一步包括在複數次進行之硬化物之製造方法期間,在由硬化物形成之層上形成金屬層之金屬層形成步驟為較佳。金屬層形成步驟的較佳態樣如上所述。 That is, the manufacturing method of the laminate of the present invention further includes a metal layer forming step of forming a metal layer on a layer formed by the hardened material during the manufacturing method of the hardened material performed multiple times. The preferred embodiment of the metal layer forming step is as described above.
作為上述積層體,例如可以舉出至少包含依次積層有第一個由硬化物 形成之層、金屬層、第二個由硬化物形成之層這3個層之層結構之積層體作為較佳者。 As the above-mentioned laminate, for example, a laminate having a layered structure including at least three layers stacked in sequence, namely, a first layer formed of a hardened material, a metal layer, and a second layer formed of a hardened material, can be cited as a preferred one.
上述第一個由硬化物形成之層及上述第二個由硬化物形成之層均為由本發明的硬化物形成之層為較佳。用於形成上述第一個由硬化物形成之層之本發明的樹脂組成物和用於形成上述第二個由硬化物形成之層之本發明的樹脂組成物可以為組成相同的組成物,亦可以為組成不同之組成物。本發明的積層體中之金屬層可以較佳地用作再配線層等金屬配線。 It is preferred that the first layer formed by the hardened material and the second layer formed by the hardened material are both layers formed by the hardened material of the present invention. The resin composition of the present invention used to form the first layer formed by the hardened material and the resin composition of the present invention used to form the second layer formed by the hardened material may be the same composition or different composition. The metal layer in the laminate of the present invention may be preferably used as metal wiring such as a redistribution layer.
<積層步驟> <Layering steps>
本發明的積層體之製造方法包括積層步驟為較佳。 The manufacturing method of the laminate of the present invention preferably includes a lamination step.
積層步驟為包括在圖案(樹脂層)或金屬層的表面上再次依序進行(a)膜形成步驟(層形成步驟)、(b)曝光步驟、(c)顯影步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者之一系列步驟。其中,亦可以為重複(a)膜形成步驟及(d)加熱步驟及顯影後曝光步驟中的至少一者之態樣。又,在(d)加熱步驟及顯影後曝光步驟中的至少一者之後,還可以包括(e)金屬層形成步驟。在積層步驟中可以進一步適當包括上述乾燥步驟等,這是不言而喻的。 The lamination step is a series of steps including (a) film formation step (layer formation step), (b) exposure step, (c) development step, (d) heating step and at least one of post-development exposure step, which are performed again in sequence on the surface of the pattern (resin layer) or metal layer. Among them, it can also be a state of repeating (a) film formation step and (d) heating step and post-development exposure step. Moreover, after at least one of (d) heating step and post-development exposure step, (e) metal layer formation step can also be included. It goes without saying that the above-mentioned drying step can be further appropriately included in the lamination step.
在積層步驟之後進一步進行積層步驟之情況下,可以在上述曝光步驟之後,上述加熱步驟之後或上述金屬層形成步驟之後,進一步進行表面活化處理步驟。作為表面活化處理,可以例示電漿處理。對表面活性化處理的詳細內容將進行後述。 When a further layering step is performed after the layering step, a surface activation treatment step may be further performed after the exposure step, after the heating step, or after the metal layer forming step. As the surface activation treatment, plasma treatment may be exemplified. The details of the surface activation treatment will be described later.
上述積層步驟進行2~20次為較佳,進行2~9次為更佳。 The above-mentioned layering step is preferably performed 2 to 20 times, and 2 to 9 times is more preferably performed.
例如,如樹脂層/金屬層/樹脂層/金屬層/樹脂層/金屬層,將樹脂層設為 2層以上且20層以下之構成為較佳,並且設為2層以上且9層以下之構成為進一步較佳。 For example, in the structure of resin layer/metal layer/resin layer/metal layer/resin layer/metal layer, it is preferable to set the resin layer to have more than 2 layers and less than 20 layers, and it is further preferable to set the resin layer to have more than 2 layers and less than 9 layers.
上述各層的組成、形狀及膜厚等分別可以相同,亦可以不同。 The composition, shape and film thickness of the above layers can be the same or different.
在本發明中,尤其以在設置金屬層之後進一步覆蓋上述金屬層之方式形成上述本發明的樹脂組成物的硬化物(樹脂層)之態樣為較佳。具體而言,可以舉出依序重複(a)膜形成步驟、(b)曝光步驟、(c)顯影步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者、(e)金屬層形成步驟之態樣或依序重複(a)膜形成步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者、(e)金屬層形成步驟之態樣。藉由交替進行積層本發明的樹脂組成物層(樹脂層)之積層步驟和金屬層形成步驟,能夠交替積層本發明的樹脂組成物層(樹脂層)和金屬層。 In the present invention, it is particularly preferred that the cured product (resin layer) of the resin composition of the present invention is formed by further covering the metal layer after the metal layer is provided. Specifically, there can be cited an embodiment in which (a) a film forming step, (b) an exposure step, (c) a developing step, (d) a heating step and at least one of a post-development exposure step, and (e) a metal layer forming step are sequentially repeated, or an embodiment in which (a) a film forming step, (d) a heating step and at least one of a post-development exposure step, and (e) a metal layer forming step are sequentially repeated. By alternately performing the step of laminating the resin composition layer (resin layer) of the present invention and the step of forming the metal layer, the resin composition layer (resin layer) of the present invention and the metal layer can be alternately laminated.
(表面活性化處理步驟) (Surface activation treatment step)
本發明的積層體之製造方法包括對上述金屬層及樹脂組成物層的至少一部分進行表面活性化處理之表面活性化處理步驟為較佳。 The method for manufacturing the laminate of the present invention preferably includes a surface activation treatment step of performing surface activation treatment on at least a portion of the above-mentioned metal layer and resin composition layer.
表面活性化處理步驟通常在金屬層形成步驟之後進行,但是亦可以在上述顯影步驟之後,對樹脂組成物層進行表面活性化處理步驟之後進行金屬層形成步驟。 The surface activation treatment step is usually performed after the metal layer forming step, but the metal layer forming step can also be performed after the above-mentioned development step by performing the surface activation treatment step on the resin composition layer.
關於表面活性化處理,可以僅對金屬層的至少一部分進行,亦可以僅對曝光後的樹脂組成物層的至少一部分進行,亦可以分別對金屬層及曝光後的樹脂組成物層這兩者的至少一部分進行。對金屬層的至少一部分進行表面活性化處理為較佳,對金屬層中在表面上形成樹脂組成物層之區域的一部分或全部進行表面活性化處理為較佳。如此,藉由對金屬層的表面進 行表面活性化處理,能夠提高與設置於其表面上之樹脂組成物層(膜)的密接性。 The surface activation treatment may be performed only on at least a portion of the metal layer, or only on at least a portion of the resin composition layer after exposure, or may be performed on at least a portion of both the metal layer and the resin composition layer after exposure. It is preferred to perform the surface activation treatment on at least a portion of the metal layer, and it is preferred to perform the surface activation treatment on a portion or all of the area of the metal layer where the resin composition layer is formed on the surface. In this way, by performing the surface activation treatment on the surface of the metal layer, the adhesion with the resin composition layer (film) disposed on the surface can be improved.
又,對曝光後的樹脂組成物層(樹脂層)的一部分或全部亦進行表面活性化處理為較佳。如此,藉由對樹脂組成物層的表面進行表面活性化處理,能夠提高與設置於經表面活性化處理之表面上之金屬層和樹脂層的密接性。尤其,在進行負型顯影之情況等使樹脂組成物層硬化之情況下,不易受到表面處理之損壞,從而容易提高密接性。 Furthermore, it is preferable to perform surface activation treatment on part or all of the resin composition layer (resin layer) after exposure. In this way, by performing surface activation treatment on the surface of the resin composition layer, the adhesion between the metal layer and the resin layer provided on the surface after surface activation treatment can be improved. In particular, when the resin composition layer is hardened by negative development, it is not easily damaged by the surface treatment, so that the adhesion is easily improved.
作為表面活性化處理,具體而言,選自各種原料氣體(氧氣、氫氣、氬氣、氮氣、氮氣/氫氣混合氣體、氬氣/氧氣混合氣體等)的電漿處理、電暈放電處理、基於CF4/O2、NF3/O2、SF6、NF3、NF3/O2之蝕刻處理、基於紫外線(UV)臭氧法之表面處理、浸漬於鹽酸水溶液中以去除氧化皮膜之後浸漬於包含具有至少1種胺基和硫醇基之化合物之有機表面處理劑中的浸漬處理、使用了刷子之機械粗面化處理,電漿處理為較佳,尤其使用氧氣作為原料氣體之氧氣電漿處理為較佳。在進行電暈放電處理之情況下,能量為500~200,000J/m2為較佳,1000~100,000J/m2為更佳,10,000~50,000J/m2為最佳。 Specifically, the surface activation treatment includes plasma treatment using various raw material gases (oxygen, hydrogen, argon, nitrogen, nitrogen/hydrogen mixed gas, argon/oxygen mixed gas, etc.), corona discharge treatment, etching treatment based on CF4 / O2 , NF3 / O2 , SF6 , NF3 , NF3 / O2 , surface treatment based on ultraviolet (UV) ozone method, immersion treatment in an organic surface treatment agent containing a compound having at least one amino group and a thiol group after immersion in an aqueous hydrochloric acid solution to remove an oxide film, and mechanical roughening treatment using a brush. Plasma treatment is preferred, and oxygen plasma treatment using oxygen as the raw material gas is particularly preferred. When performing corona discharge treatment, the energy is preferably 500~200,000J/ m2 , more preferably 1000~100,000J/ m2 , and most preferably 10,000~50,000J/ m2 .
(電子元件之製造方法) (Manufacturing method of electronic components)
又,本發明還揭示包含本發明的硬化物或本發明的積層體之半導體元件。 Furthermore, the present invention also discloses a semiconductor device comprising the hardened material of the present invention or the laminate of the present invention.
又,本發明還揭示包括本發明的硬化物之製造方法或本發明的積層體之製造方法之半導體元件之製造方法。作為將本發明的樹脂組成物用於再配線層用層間絕緣膜的形成中之半導體元件的具體例,能夠參閱日本特開2 016-027357號公報的0213~0218段的記載及圖1的記載,並將該等內容編入本說明書中。 In addition, the present invention also discloses a method for manufacturing a semiconductor element including a method for manufacturing a cured product of the present invention or a method for manufacturing a laminate of the present invention. As a specific example of a semiconductor element in which the resin composition of the present invention is used to form an interlayer insulating film for a redistribution layer, reference can be made to paragraphs 0213 to 0218 and FIG. 1 of Japanese Patent Publication No. 2016-027357, and such contents are incorporated into this specification.
以下,舉出實施例對本發明進行更具體的說明。以下實施例所示之材料、使用量、比例、處理內容、處理步驟等只要不脫離本發明的宗旨,則能夠適當地進行變更。從而,本發明的範圍並不限定於以下所示之具體例。除非另有說明,則“份”、“%”為質量基準。 The following examples are given to explain the present invention in more detail. The materials, usage amounts, proportions, processing contents, processing steps, etc. shown in the following examples can be appropriately changed as long as they do not deviate from the purpose of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are mass standards.
<合成例A-1> <Synthesis Example A-1>
〔由氧二鄰苯二甲酸二酐、二乙二醇單甲醚及4,4’-二胺基二苯醚合成聚醯胺酸酯A-1(聚醯亞胺前驅物A-1)〕 [Synthesis of polyamide A-1 (polyimide precursor A-1) from oxydiphthalic anhydride, diethylene glycol monomethyl ether and 4,4'-diaminodiphenyl ether]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,一邊去除水分一邊使氧二鄰苯二甲酸二酐20.0g(64.5毫莫耳)懸浮於二甘二甲醚140ml中。繼續添加二乙二醇單甲醚15.5g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並在60℃的溫度下攪拌了18小時。接著,將混合物冷卻至-20℃之後,經90分鐘滴加了亞硫醯氯16.1g(135.5毫莫耳)。可以獲得吡啶鹽酸鹽的白色沉澱物。接著,將混合物加溫至室溫(25℃)並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25ml,從而獲得了透明溶液。接著,使4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP100ml中,經1小時的滴加來添加至上述透明溶液中。在添加4,4’-二胺基二苯醚期間,黏度增加。接著,將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂在4升的水中沉澱,並將水-聚醯亞胺前驅物樹脂混合物以5000rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物樹 脂,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物樹脂在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物A-1。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor and an internal thermometer, 20.0 g (64.5 mmol) of oxydiphthalic dianhydride was suspended in 140 ml of diethylene glycol dimethyl ether while removing water. 15.5 g (129 mmol), 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added successively, and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridine hydrochloride was obtained. Next, the mixture was heated to room temperature (25°C) and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 ml of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Next, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether was dissolved in 100 ml of NMP and added dropwise to the above transparent solution over 1 hour. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Next, the mixture was stirred for 2 hours. Next, the polyimide proto-driver resin was precipitated in 4 liters of water, and the water-polyimide proto-driver resin mixture was stirred at 5000 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure to obtain polyimide precursor A-1.
所獲得之A-1的重量平均分子量(凝膠滲透層析法(洗提液:NMP(N-甲基-2-吡咯啶酮)的聚苯乙烯換算值)為31000。 The weight average molecular weight of the obtained A-1 (polystyrene conversion value by gel permeation chromatography (eluent: NMP (N-methyl-2-pyrrolidone)) is 31,000.
測定條件如下。 The measurement conditions are as follows.
管柱:TSKguardcolumn SuperAW-H(4.6mmID.×35mm)1個 Column: TSKguardcolumn SuperAW-H (4.6mmID.×35mm) 1 piece
A.TSK SuperAWM-H(6.0mmID.×150mm)2個 A.TSK SuperAWM-H (6.0mmID.×150mm) 2 pieces
展開溶劑:NMP(10mmol/L溴化鋰、10mmol/L磷酸溶液) Development solvent: NMP (10mmol/L lithium bromide, 10mmol/L phosphoric acid solution)
管柱溫度:50℃ Column temperature: 50℃
流量:0.35mL/分鐘 Flow rate: 0.35mL/min
樣品注入量:20μL Sample injection volume: 20μL
樣品濃度:0.1質量% Sample concentration: 0.1 mass%
裝置名稱:HLC-8220GPC(TOSOH CORPORATION製) Device name: HLC-8220GPC (made by TOSOH CORPORATION)
校準曲線基本樹脂:聚苯乙烯 Calibration curve base resin: polystyrene
<合成例A-2> <Synthesis Example A-2>
〔由氧二鄰苯二甲酸二酐、甲基丙烯酸2-羥乙酯及4,4’-二胺基二苯醚合成聚醯胺酸酯A-2(聚醯亞胺前驅物A-2)〕 [Synthesis of polyamide A-2 (polyimide precursor A-2) from oxydiphthalic anhydride, 2-hydroxyethyl methacrylate and 4,4'-diaminodiphenyl ether]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,一邊去除水分一邊使氧二鄰苯二甲酸二酐20.0g(64.5毫莫耳)懸浮於二甘二甲醚140ml中。繼續添加甲基丙烯酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並在60℃的溫度下攪拌了18小時。 接著,將混合物冷卻至-20℃之後,經90分鐘滴加了亞硫醯氯16.1g(135.5毫莫耳)。可以獲得吡啶鹽酸鹽的白色沉澱物。接著,將混合物加溫至室溫並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25ml,從而獲得了透明溶液。接著,使4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP100ml中,經1小時的滴加來添加至上述透明溶液中。在添加4,4’-二胺基二苯醚期間,黏度增加。接著,將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂在4升的水中沉澱,並將水-聚醯亞胺前驅物樹脂混合物以5000rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物樹脂,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物樹脂在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物A-2。Mw為31000。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor and an internal thermometer, 20.0 g (64.5 mmol) of oxydiphthalic anhydride was suspended in 140 ml of diethylene glycol dimethyl ether while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridine hydrochloride was obtained. Next, the mixture was heated to room temperature and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 ml of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Next, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether was dissolved in 100 ml of NMP and added dropwise to the above transparent solution over 1 hour. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Next, the mixture was stirred for 2 hours. Next, the polyimide proto-driver resin was precipitated in 4 liters of water, and the water-polyimide proto-driver resin mixture was stirred at 5000 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure to obtain polyimide precursor A-2. Mw is 31000.
<合成例A-3> <Synthesis Example A-3>
〔由3,3’,4,4’-聯苯四羧酸二酐、甲基丙烯酸2-羥乙酯及4,4’-二胺基二苯醚合成聚醯胺酸酯A-3(聚醯亞胺前驅物A-3)〕 [Synthesis of polyamide A-3 (polyimide precursor A-3) from 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2-hydroxyethyl methacrylate and 4,4'-diaminodiphenyl ether]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,一邊去除水分一邊使3,3’,4,4’-聯苯四羧酸二酐19.0g(64.5毫莫耳)懸浮於二甘二甲醚140ml中。繼續添加甲基丙烯酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並在60℃的溫度下攪拌了18小時。接著,將混合物冷卻至-20℃之後,經90分鐘滴加了亞硫醯氯16.1g(135.5毫莫耳)。可以獲得吡啶鹽酸鹽的白色沉澱物。接著,將混合物加溫至室溫並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25ml,從而獲得了透明溶液。接著,使4,4’-二胺基二苯醚11.8 g(58.7毫莫耳)溶解於NMP100ml中,經1小時的滴加來添加至上述透明溶液中。在添加4,4’-二胺基二苯醚期間,黏度增加。接著,將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂在4升的水中沉澱,並將水-聚醯亞胺前驅物樹脂混合物以5000rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物樹脂,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物樹脂在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物A-3。Mw為31000。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor and an internal thermometer, 19.0 g (64.5 mmol) of 3,3',4,4'-biphenyltetracarboxylic dianhydride was suspended in 140 ml of diethylene glycol dimethyl ether while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridine hydrochloride was obtained. Next, the mixture was heated to room temperature and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 ml of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Next, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether was dissolved in 100 ml of NMP and added dropwise to the above transparent solution over 1 hour. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Next, the mixture was stirred for 2 hours. Next, the polyimide proto-driver resin was precipitated in 4 liters of water, and the water-polyimide proto-driver resin mixture was stirred at 5000 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure to obtain polyimide precursor A-3. Mw is 31000.
<合成例A-4> <Synthesis Example A-4>
〔由氧二鄰苯二甲酸二酐、3,3’,4,4’-聯苯四羧酸二酐、甲基丙烯酸2-羥乙酯及4,4’-二胺基二苯醚合成聚醯胺酸酯A-4(聚醯亞胺前驅物A-4)〕 [Synthesis of polyamide A-4 (polyimide precursor A-4) from oxydiphthalic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2-hydroxyethyl methacrylate and 4,4'-diaminodiphenyl ether]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,一邊去除水分一邊使氧二鄰苯二甲酸二酐10.0g(32.2毫莫耳)和3,3’,4,4’-聯苯四羧酸二酐9.47g(32.3毫莫耳)懸浮於二甘二甲醚140ml中。繼續添加甲基丙烯酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並在60℃的溫度下攪拌了18小時。接著,將混合物冷卻至-20℃之後,經90分鐘滴加了亞硫醯氯16.1g(135.5毫莫耳)。可以獲得吡啶鹽酸鹽的白色沉澱物。接著,將混合物加溫至室溫並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25ml,從而獲得了透明溶液。接著,使4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP100ml中,經1小時的滴加來添加至上述透明溶液中。在添加4,4’-二胺基二苯醚期間,黏度增加。接著,將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂在4升的水中沉澱,並將水-聚醯亞胺前驅物樹脂混合物以50 00rpm的速度攪拌了15分鐘。過濾去除聚醯亞胺前驅物樹脂,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物樹脂在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物A-4。Mw為30000。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor, and an internal thermometer, 10.0 g (32.2 mmol) of oxydiphthalic dianhydride and 9.47 g (32.3 mmol) of 3,3',4,4'-biphenyltetracarboxylic dianhydride were suspended in 140 ml of diethylene glycol dimethyl ether while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, and 10.7 g (135 mmol) of pyridine were added, and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridine hydrochloride was obtained. Then, the mixture was heated to room temperature and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 ml of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Then, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether was dissolved in 100 ml of NMP and added dropwise to the above transparent solution over 1 hour. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Then, the mixture was stirred for 2 hours. Then, the polyimide proto-driver resin was precipitated in 4 liters of water, and the water-polyimide proto-driver resin mixture was stirred at 5000 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure to obtain polyimide precursor A-4. Mw is 30,000.
<合成例A-5> <Synthesis Example A-5>
〔由氧二鄰苯二甲酸二酐、甲基丙烯酸2-羥乙酯及2,2’-雙(三氟甲基)聯苯胺合成聚醯胺酸酯A-5(聚醯亞胺前驅物A-5)〕 [Synthesis of polyamide A-5 (polyimide precursor A-5) from oxydiphthalic anhydride, 2-hydroxyethyl methacrylate and 2,2'-bis(trifluoromethyl)benzidine]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,一邊去除水分一邊使氧二鄰苯二甲酸二酐20.0g(64.5毫莫耳)懸浮於γ-丁內酯55ml中。繼續添加甲基丙烯酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並在60℃的溫度下攪拌了18小時。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor and an internal thermometer, 20.0 g (64.5 mmol) of oxydiphthalic dianhydride was suspended in 55 ml of γ-butyrolactone while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added successively, and stirred at 60°C for 18 hours.
接著,藉由冰浴將混合物進行冷卻之後,經40分鐘加入了將二環己基碳二醯亞胺26.6g(129毫莫耳)溶解於γ-丁內酯23mL中而獲得之溶液。接著,將混合2,2’-雙(三氟甲基)聯苯胺18.8g(58.7毫莫耳)和γ-丁內酯45ml而獲得之混合液經1小時添加至反應溶液中。接著,將混合物升溫至室溫並攪拌2小時之後,加入乙醇2mL並攪拌1小時,加入了γ-丁內酯50mL。接著,藉由濾過而去除在反應混合物中所產生之沉澱物,在500mL的乙醇中生成沉澱物並過濾出所獲得之沉澱物之後,使其溶解於四氫呋喃250mL中。將所獲得之溶液滴加到4升的水中以使聚醯亞胺前驅物樹脂沉澱,並將水-聚醯亞胺前驅物樹脂混合物以5000rpm的速度攪拌15分鐘,濾過出聚醯亞胺前驅物。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物樹脂在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物A-5。Mw為30000。 Next, after cooling the mixture in an ice bath, a solution obtained by dissolving 26.6 g (129 mmol) of dicyclohexylcarbodiimide in 23 mL of γ-butyrolactone was added over 40 minutes. Next, a mixed solution obtained by mixing 18.8 g (58.7 mmol) of 2,2'-bis(trifluoromethyl)benzidine and 45 mL of γ-butyrolactone was added to the reaction solution over 1 hour. Next, the mixture was heated to room temperature and stirred for 2 hours, 2 mL of ethanol was added and stirred for 1 hour, and 50 mL of γ-butyrolactone was added. Next, the precipitate generated in the reaction mixture was removed by filtration, and a precipitate was generated in 500 mL of ethanol and filtered out, and then dissolved in 250 mL of tetrahydrofuran. The obtained solution was added dropwise to 4 liters of water to precipitate the polyimide precursor resin, and the water-polyimide precursor resin mixture was stirred at a speed of 5000 rpm for 15 minutes, and the polyimide precursor was filtered out. Then, under reduced pressure, the obtained polyimide precursor resin was dried at 45°C for 3 days to obtain polyimide precursor A-5. Mw is 30000.
<合成例A-6> <Synthesis Example A-6>
〔由氧二鄰苯二甲酸二酐、3,3’,4,4’-聯苯四羧酸二酐及4,4’-二胺基二苯醚合成聚醯胺酸A-6(聚醯亞胺前驅物A-6)〕 [Synthesis of polyamide A-6 (polyimide precursor A-6) from oxydiphthalic acid dianhydride, 3,3',4,4'-biphenyltetracarboxylic acid dianhydride and 4,4'-diaminodiphenyl ether]
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,使4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP20g中。接著,加入了氧二鄰苯二甲酸二酐10.0g(32.2毫莫耳)和3,3’,4,4’-聯苯四羧酸二酐9.47g(32.3毫莫耳)。升溫至60℃並攪拌3小時之後,冷卻至室溫。將所獲得之聚醯亞胺前驅物樹脂作為NMP溶液而獲得。Mw為32000。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor and an internal thermometer, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether was dissolved in 20 g of NMP. Then, 10.0 g (32.2 mmol) of oxydiphthalic dianhydride and 9.47 g (32.3 mmol) of 3,3',4,4'-biphenyltetracarboxylic dianhydride were added. After heating to 60°C and stirring for 3 hours, the mixture was cooled to room temperature. The obtained polyimide precursor resin was obtained as an NMP solution. Mw was 32000.
<合成例A-7> <Synthesis Example A-7>
〔由2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷、4,4’-氧代二苯甲醯氯合成聚苯并唑前驅物A-7〕 [Synthesis of polybenzoic acid from 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane and 4,4'-oxydiphenylformyl chloride] Azole prodrug A-7〕
在具備安裝有攪拌機、電容器及內部溫度計之平底接頭之乾燥反應器中,將2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷28.0g(76.4毫莫耳)攪拌並溶解於N-甲基吡咯啶酮200g中。接著,加入吡啶12.1g(153毫莫耳),一邊將溫度保持在-10~0℃一邊經1小時滴加了使4,4’-氧代二苯甲醯氯20.7g(70.1毫莫耳)溶解於二乙二醇二甲醚75g中而獲得之溶液。攪拌30分鐘之後,加入乙醯氯1.00g(12.7毫莫耳),並進一步攪拌了60分鐘。接著,使聚苯并唑前驅物樹脂在6升的水中沉澱,並將水-聚苯并唑前驅物樹脂混合物以500rpm的速度攪拌了15分鐘。過濾去除聚苯并唑前驅物樹脂,在6升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚苯并唑前驅物樹脂在45℃下乾燥3天,從而獲得了聚苯并唑前驅物A-7。Mw為28000。 In a dry reactor equipped with a flat-bottomed joint equipped with a stirrer, a capacitor, and an internal thermometer, 28.0 g (76.4 mmol) of 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane was stirred and dissolved in 200 g of N-methylpyrrolidone. Then, 12.1 g (153 mmol) of pyridine was added, and while the temperature was maintained at -10 to 0°C, a solution obtained by dissolving 20.7 g (70.1 mmol) of 4,4'-oxydiphenylformyl chloride in 75 g of diethylene glycol dimethyl ether was added dropwise over 1 hour. After stirring for 30 minutes, 1.00 g (12.7 mmol) of acetyl chloride was added, and further stirred for 60 minutes. Then, polyphenylene glycol was added. The azole precursor resin was precipitated in 6 liters of water and the water-polybenzoic acid The azole precursor resin mixture was stirred at 500 rpm for 15 minutes. The azole precursor resin was stirred again in 6 liters of water for 30 minutes and filtered again. The precursor resin was dried at 45 °C for 3 days to obtain polyphenylene glycol Azole prodrug A-7. Mw is 28000.
<合成例B-1> <Synthesis Example B-1>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、四氫呋喃(THF、200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)和甲基丙烯酸2-羥乙酯31.3g(240毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N(1mol/L)鹽酸清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了33.6g(產率89%)的化合物B-1。使用1H-NMR確認所獲得之B-1的結構為由下述化學式表示之結構。 Add 15.23 g (120 mmol) of oxalyl chloride and tetrahydrofuran (THF, 200 mL) to a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, and ice-cool while stirring. Then, dissolve 15.2 g (150 mmol) of triethylamine and 31.3 g (240 mmol) of 2-hydroxyethyl methacrylate in 200 mL of THF, and add dropwise to the reaction solution. After 30 minutes, warm to room temperature and stir for another 30 minutes. Filter out insoluble matter, add 1000 mL of ethyl acetate to the filtrate, wash the organic phase with 1N (1 mol/L) hydrochloric acid, and then wash with water three times. After adding magnesium sulfate to the organic phase and drying it, the insoluble matter was filtered out, 4-hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 33.6 g (yield 89%) of compound B-1. The structure of the obtained B-1 was confirmed by 1 H-NMR to be the structure represented by the following chemical formula.
<合成例B-2> <Synthesis Example B-2>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)、甲基丙烯酸2-羥乙酯15.6g(120毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。接著,將乙醇5.53g(120毫莫耳)滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N(1mol/L)鹽酸清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並 使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了24.0g(產率87%)的化合物B-2。使用1H-NMR確認所獲得之B-2的結構為由下述化學式表示之結構。 To a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, add 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL), and ice-cool while stirring. Next, dissolve 15.2 g (150 mmol) of triethylamine and 15.6 g (120 mmol) of 2-hydroxyethyl methacrylate in 200 mL of THF, and add the mixture dropwise to the reaction solution. Next, add 5.53 g (120 mmol) of ethanol dropwise to the reaction solution. After 30 minutes, warm the mixture to room temperature and stir for another 30 minutes. Filter out the insoluble matter, add 1000 mL of ethyl acetate to the filtrate, wash the organic phase with 1N (1 mol/L) hydrochloric acid, and then wash it three times with water. After adding magnesium sulfate to the organic phase and drying it, the insoluble matter was filtered out, 4-hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 24.0 g (yield 87%) of compound B-2. The structure of the obtained B-2 was confirmed by 1 H-NMR to be the structure represented by the following chemical formula.
<合成例B-3> <Synthesis Example B-3>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)和丙烯酸2-羥基乙酯27.9g(240毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N(1mol/L)鹽酸清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了30.9g(產率90%)的化合物B-3。使用1H-NMR確認所獲得之B-3的結構為由下述化學式表示之結構。 Add 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL) to a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, and ice-cool while stirring. Then, dissolve 15.2 g (150 mmol) of triethylamine and 27.9 g (240 mmol) of 2-hydroxyethyl acrylate in 200 mL of THF, and add dropwise to the reaction solution. After 30 minutes, warm to room temperature and stir for another 30 minutes. Filter out insoluble matter, add 1000 mL of ethyl acetate to the filtrate, wash the organic phase with 1N (1 mol/L) hydrochloric acid, and then wash with water three times. After adding magnesium sulfate to the organic phase and drying it, the insoluble matter was filtered out, 4-hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 30.9 g (yield 90%) of compound B-3. The structure of the obtained B-3 was confirmed by 1 H-NMR to be a structure represented by the following chemical formula.
<合成例B-4> <Synthesis Example B-4>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著, 使三乙胺15.2g(150毫莫耳)、甲基丙烯酸2-羥乙酯15.6g(120毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。接著,將丙烯酸2-羥基乙酯13.9g(120毫莫耳)滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N(1mol/L)鹽酸清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了33.4g(產率91%)的化合物B-4。使用1H-NMR確認所獲得之B-4的結構為由下述化學式表示之結構。 Add 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL) to a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, and ice-cool the mixture while stirring. Then, dissolve 15.2 g (150 mmol) of triethylamine and 15.6 g (120 mmol) of 2-hydroxyethyl methacrylate in 200 mL of THF, and drop the mixture into the reaction solution. Then, drop 13.9 g (120 mmol) of 2-hydroxyethyl acrylate into the reaction solution. After 30 minutes, heat the mixture to room temperature and stir for another 30 minutes. The insoluble matter was filtered out, 1000 mL of ethyl acetate was added to the filtrate, and the organic phase was washed with 1N (1 mol/L) hydrochloric acid, and then washed with water three times. Magnesium sulfate was added to the organic phase and dried, and the insoluble matter was filtered out. 4-Hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 33.4 g (yield 91%) of compound B-4. The structure of the obtained B-4 was confirmed by 1 H-NMR to be the structure represented by the following chemical formula.
<合成例B-5> <Synthesis Example B-5>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)和羥基丙基甲基丙烯酸酯34.6g(240毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N(1mol/L)鹽酸清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了38.2g(產率93%)的化合物B-5。使用1H-NMR確認所獲得之B-5的結構為由下述化學式 表示之結構。 Add 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL) to a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, and ice-cool while stirring. Then, dissolve 15.2 g (150 mmol) of triethylamine and 34.6 g (240 mmol) of hydroxypropyl methacrylate in 200 mL of THF, and add dropwise to the reaction solution. After 30 minutes, warm to room temperature and stir for another 30 minutes. Filter out insoluble matter, add 1000 mL of ethyl acetate to the filtrate, wash the organic phase with 1N (1 mol/L) hydrochloric acid, and then wash with water three times. After adding magnesium sulfate to the organic phase and drying it, the insoluble matter was filtered out, 4-hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 38.2 g (yield 93%) of compound B-5. The structure of the obtained B-5 was confirmed by 1 H-NMR to be the structure represented by the following chemical formula.
<合成例B-6> <Synthesis Example B-6>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)、甲基丙烯酸2-羥乙酯15.6g(120毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。接著,將4-胺基苯乙烯14.3g(120毫莫耳)滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N鹽酸(1mol/L)清洗有機相之後,進一步用水清洗了3次。向有機相中加入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了32.8g(產率90%)的化合物B-6。 In a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL) were added, and the mixture was ice-cooled while stirring. Next, 15.2 g (150 mmol) of triethylamine and 15.6 g (120 mmol) of 2-hydroxyethyl methacrylate were dissolved in 200 mL of THF, and the mixture was added dropwise to the reaction solution. Next, 14.3 g (120 mmol) of 4-aminostyrene was added dropwise to the reaction solution. After 30 minutes, the mixture was heated to room temperature and stirred for another 30 minutes. The insoluble matter was filtered out, 1000 mL of ethyl acetate was added to the filtrate, and the organic phase was washed with 1N hydrochloric acid (1 mol/L), and then washed with water three times. Magnesium sulfate was added to the organic phase and dried, and the insoluble matter was filtered out. 4-Hydroxy-TEMPO (0.05 g) was added to the filtrate and the solvent was distilled off under reduced pressure to obtain 32.8 g (yield 90%) of compound B-6.
<合成例B-8> <Synthesis Example B-8>
向安裝有磁攪拌器、電容器及內部溫度計之三口燒瓶中加入草醯氯15.23g(120毫莫耳)、THF(200mL),一邊攪拌一邊進行了冰冷卻。接著,使三乙胺15.2g(150毫莫耳)、4-胺基苯乙烯18.6g(240毫莫耳)溶解於THF200mL中,並將其滴加到反應液中。30分鐘之後,升溫至室溫,進一步攪拌了30分鐘。過濾出不溶物,向濾液中加入乙酸乙酯1000mL,並用1N鹽酸(1mol/L)清洗有機相之後,進一步用水清洗了3次。向有機相中加 入硫酸鎂並使其乾燥之後,過濾出不溶物,向濾液中加入4-羥基-TEMPO(0.05g)並在減壓狀態下蒸餾去除溶劑,從而獲得了28.4g(產率81%)的化合物B-8。使用1H-NMR確認所獲得之B-8的結構為由下述化學式表示之結構。 Add 15.23 g (120 mmol) of oxalyl chloride and THF (200 mL) to a three-necked flask equipped with a magnetic stirrer, a capacitor, and an internal thermometer, and ice-cool while stirring. Then, dissolve 15.2 g (150 mmol) of triethylamine and 18.6 g (240 mmol) of 4-aminostyrene in 200 mL of THF, and add the mixture dropwise to the reaction solution. After 30 minutes, warm the mixture to room temperature and stir for another 30 minutes. Filter out the insoluble matter, add 1000 mL of ethyl acetate to the filtrate, wash the organic phase with 1N hydrochloric acid (1 mol/L), and then wash it three times with water. After adding magnesium sulfate to the organic phase and drying it, the insoluble matter was filtered out, 4-hydroxy-TEMPO (0.05 g) was added to the filtrate, and the solvent was distilled off under reduced pressure to obtain 28.4 g (yield 81%) of compound B-8. The structure of the obtained B-8 was confirmed by 1 H-NMR to be the structure represented by the following chemical formula.
<實施例及比較例> <Implementation examples and comparative examples>
在各實施例中,分別混合下述表中所記載的成分,從而獲得了各硬化性樹脂組成物。又,在各比較例中,分別混合下述表中所記載的成分,從而獲得了各比較用組成物。 In each embodiment, the components listed in the following table were mixed to obtain each curable resin composition. In addition, in each comparative example, the components listed in the following table were mixed to obtain each comparative composition.
具體而言,除了表中所記載的溶劑以外的成分的含量設為表的各“添加量”一欄中所記載的量(質量份)。 Specifically, the content of components other than the solvents listed in the table is set to the amount (parts by mass) listed in each "Amount Added" column in the table.
再者,添加A-6,以使溶液中的固體成分量成為表的“添加量”中所記載的量(質量份)。 Furthermore, A-6 was added so that the solid content in the solution became the amount (mass fraction) listed in "Amount added" in the table.
將所獲得之硬化性樹脂組成物及比較用組成物通過細孔的寬度為0.8μm的聚四氟乙烯製過濾器進行了加壓過濾。 The obtained curable resin composition and the comparative composition were filtered under pressure through a polytetrafluoroethylene filter with a pore width of 0.8μm.
又,在表中,“-”的記載表示不含有對應之成分。 In the table, "-" indicates that the corresponding component is not contained.
在表中,關於除了“溶劑”以外的一欄,例如A-2/A-3=50/50的記載表示以A-2:50質量份且A-3:50質量份含有A-2和A-3。 In the table, for columns other than "Solvent", for example, A-2/A-3=50/50 means that A-2 and A-3 are contained in the ratio of A-2:50 parts by mass and A-3:50 parts by mass.
在表中,關於“溶劑”一欄,例如NMP/EL=80/20的記載表示以NMP:EL=80:20(質量比)含有NMP和EL。又,“溶劑”的“添加量”的記載表示上 述含有比的混合溶劑的合計含量(質量份)。 In the table, for example, the entry of NMP/EL=80/20 in the "Solvent" column indicates that NMP and EL are contained in a ratio of NMP:EL=80:20 (mass ratio). In addition, the entry of "Amount added" in the "Solvent" indicates the total content (mass parts) of the mixed solvent with the above content ratio.
表中所記載之各成分的詳細內容如下。 The details of each ingredient listed in the table are as follows.
〔樹脂〕 〔Resin〕
.A-1~A-7:在上述合成例中所合成之A-1~A-7 .A-1~A-7: A-1~A-7 synthesized in the above synthesis example
〔化合物B〕 [Compound B]
.B-1~B-6、B-8:在上述合成例中所合成之化合物B-1~B-6、B-8 . B-1~B-6, B-8: Compounds B-1~B-6, B-8 synthesized in the above synthesis examples
.B-7:草酸二苄酯(比較例用) . B-7: Dibenzyl oxalate (for comparison)
.化合物B-1~B-6及化合物B-8分別為與上述化合物B對應之化合物。 . Compounds B-1~B-6 and compound B-8 are compounds corresponding to the above-mentioned compound B.
〔溶劑〕 [Solvent]
.NMP:N-甲基吡咯啶酮 .NMP: N-methylpyrrolidone
.EL:乳酸乙酯 .EL: Ethyl lactate
.GBL:γ-丁內酯 .GBL: γ-butyrolactone
.DMSO:二甲基亞碸 .DMSO: dimethyl sulfoxide
〔光聚合起始劑〕 [Photopolymerization initiator]
.C-1~C-3:下述結構的化合物 .C-1~C-3: Compounds with the following structures
〔敏化劑〕 [Sensitizer]
.E-1~E-2:下述結構的化合物 .E-1~E-2: Compounds with the following structures
[化學式68]
〔交聯劑(聚合性化合物)〕 [Crosslinking agent (polymerizable compound)]
.F-1~F-3:下述結構的化合物 . F-1~F-3: Compounds with the following structures
〔聚合抑制劑〕 [Polymerization inhibitor]
.G-1~G-4:下述結構的化合物。 .G-1~G-4: Compounds with the following structures.
[化學式70]
〔金屬密接性改良劑〕 [Metal adhesion improver]
.H-1~H-2:下述結構的化合物 .H-1~H-2: Compounds with the following structures
〔遷移抑制劑〕 [Migration inhibitor]
.I-1~I-2:下述結構的化合物 .I-1~I-2: Compounds with the following structures
〔熱鹼產生劑〕 [Thermoalkali generator]
.J-1~J-4:下述結構的化合物 .J-1~J-4: Compounds with the following structures
〔評價〕 〔Evaluation〕
<膜強度的評價> <Evaluation of membrane strength>
將各實施例及比較例中所製備之硬化性樹脂組成物或比較用組成物,分別藉由旋塗法適用於矽晶圓上,從而形成了樹脂組成物層。在加熱板上將適用了所獲得之樹脂組成物層之矽晶圓在100℃下乾燥5分鐘,從而在矽晶圓上獲得了約15μm的厚度均勻的樹脂組成物層。關於在組成物中含有光聚合起始劑之例子,使用步進機(Nikon NSR 2005 i9C)以500mJ/cm2的曝光能量對樹脂組成物層進行了整面曝光。在組成物中不含有光聚合起始劑的例子中,不進行曝光。在氮氣環境下,使用箱式烘箱將所獲得之樹脂組成物層(樹脂層)以10℃/分鐘的升溫速度進行升溫,在達到表中的“硬化溫度(℃)”中所記載的溫度之後,將上述溫度保持3小時。將硬化後的樹脂層(硬化物)浸漬於4.9質量%氫氟酸溶液中,並從矽晶圓剝離了硬化物。使用衝孔機將所剝離之硬化物製作成寬度3mm、試樣長度30mm的試驗片。使用拉伸試驗機(Tensilon)以十字頭速度300mm/分鐘的條件針對薄膜的長邊方向,在25℃、65%RH(相對濕度)的環境下,依據JIS-K625 1:2017對所獲得之試驗片進行測定。分別實施5次評價,關於薄膜斷裂時的伸長率(斷裂伸長率),將上述5次的測定結果的算術平均值用作指標值。 The curable resin composition or comparative composition prepared in each embodiment and comparative example was applied to a silicon wafer by spin coating to form a resin composition layer. The silicon wafer to which the obtained resin composition layer was applied was dried on a heating plate at 100°C for 5 minutes to obtain a resin composition layer with a uniform thickness of about 15 μm on the silicon wafer. For the example in which the composition contained a photopolymerization initiator, the resin composition layer was fully exposed using a stepper (Nikon NSR 2005 i9C) at an exposure energy of 500 mJ/ cm2 . For the example in which the composition did not contain a photopolymerization initiator, no exposure was performed. In a nitrogen environment, the obtained resin composition layer (resin layer) was heated at a rate of 10°C/min using a box oven, and after reaching the temperature listed in the "Curing temperature (°C)" in the table, the temperature was maintained for 3 hours. The cured resin layer (cured material) was immersed in a 4.9 mass% hydrofluoric acid solution, and the cured material was peeled off from the silicon wafer. The peeled cured material was made into a test piece with a width of 3mm and a sample length of 30mm using a punching machine. The obtained test piece was measured in accordance with JIS-K625 1: 2017 at a crosshead speed of 300 mm/min in the long direction of the film using a tensile tester (Tensilon) at 25°C and 65% RH (relative humidity). The evaluation was performed 5 times, and the arithmetic mean of the elongation at break (elongation at break) of the film was used as the index value.
按照下述基準進行評價,評價結果記載於表中的“膜強度”一欄中。可以說斷裂伸長率(上述指標值)越大,膜強度越高。 The evaluation is conducted according to the following criteria, and the evaluation results are recorded in the "Membrane Strength" column in the table. It can be said that the greater the elongation at break (the above index value), the higher the membrane strength.
-評價基準- -Evaluation criteria-
A 上述指標值為65%以上。 A The above index value is above 65%.
B 上述指標值為60%以上且小於65%。 B The above index value is more than 60% and less than 65%.
C 上述指標值為55%以上且小於60%。 C The above index value is above 55% and less than 60%.
D 上述指標值為50%以上且小於55%。 D The above index value is greater than 50% and less than 55%.
E 上述指標值小於50%。 E The above index value is less than 50%.
<耐藥品性> <Drug resistance>
將各實施例及比較例中所製備之硬化性樹脂組成物或比較用組成物,分別藉由旋塗法適用於矽晶圓上,從而形成了樹脂組成物層。在加熱板上將適用了所獲得之樹脂組成物層之矽晶圓在100℃下乾燥5分鐘,從而在矽晶圓上獲得了約15μm的厚度均勻的樹脂組成物層。關於在組成物中含有光聚合起始劑之例子,使用步進機(Nikon NSR 2005 i9C)以500mJ/cm2的曝光能量對樹脂組成物層進行了整面曝光。在組成物中不含有光聚合起始劑的例子中,不進行曝光。在氮氣環境下,使用箱式烘箱將所獲得之樹脂組成物層(樹脂層)以10℃/分鐘的升溫速度進行升溫,在達到表中的“硬化溫度(℃)”中所記載的溫度之後,將上述溫度保持3小時,從而在矽晶圓上形成了硬化物。 The curable resin composition or comparative composition prepared in each embodiment and comparative example was applied to a silicon wafer by spin coating to form a resin composition layer. The silicon wafer to which the obtained resin composition layer was applied was dried on a heating plate at 100°C for 5 minutes to obtain a resin composition layer with a uniform thickness of about 15 μm on the silicon wafer. For the example in which the composition contained a photopolymerization initiator, the resin composition layer was fully exposed using a stepper (Nikon NSR 2005 i9C) at an exposure energy of 500 mJ/ cm2 . For the example in which the composition did not contain a photopolymerization initiator, no exposure was performed. In a nitrogen environment, the obtained resin composition layer (resin layer) was heated at a heating rate of 10°C/min using a box oven, and after reaching the temperature described in the "Curing temperature (°C)" in the table, the temperature was maintained for 3 hours, thereby forming a cured product on the silicon wafer.
不將硬化物從矽晶圓剝離而在下述條件下將硬化物和矽晶圓浸漬於下 述藥液中,並計算出溶解速度。 Without peeling the hardened material from the silicon wafer, the hardened material and the silicon wafer were immersed in the following solution under the following conditions, and the dissolution rate was calculated.
藥液:二甲基亞碸(DMSO)和25質量%的氫氧化四甲銨(TMAH)水溶液的90:10(質量比)的混合物 Drug solution: a mixture of 90:10 (mass ratio) of dimethyl sulfoxide (DMSO) and 25 mass% tetramethylammonium hydroxide (TMAH) aqueous solution
評價條件:將樹脂層在75℃的藥液中浸漬15分鐘,比較浸漬前後的膜厚,並計算出溶解速度(nm/分鐘)。 Evaluation conditions: Immerse the resin layer in a 75°C solution for 15 minutes, compare the film thickness before and after immersion, and calculate the dissolution rate (nm/minute).
按照下述評價基準進行評價,評價結果記載於表中的“耐藥品性”一欄中。可以說溶解速度越小,耐藥品性越優異。 The evaluation is conducted according to the following evaluation criteria, and the evaluation results are recorded in the "Drug Resistance" column in the table. It can be said that the smaller the dissolution rate, the better the drug resistance.
-評價基準- -Evaluation criteria-
A 溶解速度小於200nm/分鐘。 A dissolution rate is less than 200nm/min.
B 溶解速度為200nm/分鐘以上且小於300nm/分鐘。 B The dissolution rate is greater than 200nm/min and less than 300nm/min.
C 溶解速度為300nm/分鐘以上且小於400nm/分鐘。 C The dissolution rate is greater than 300nm/min and less than 400nm/min.
D 溶解速度為400nm/分鐘以上且小於500nm/分鐘。 D The dissolution rate is greater than 400nm/min and less than 500nm/min.
E 溶解速度為500nm/分鐘以上。 E The dissolution rate is above 500nm/min.
<解析性> <Analysis>
將各實施例及比較例中所製備之硬化性樹脂組成物或比較用組成物,分別藉由旋塗法適用於矽晶圓上,從而形成了樹脂組成物層。在加熱板上將適用了所獲得之樹脂組成物層之矽晶圓在100℃下乾燥5分鐘,從而在矽晶圓上獲得了約15μm的厚度均勻的樹脂組成物層。使用步進機(Nikon NSR 2005 i9C),並藉由i射線以500mJ/cm2的曝光能量對矽晶圓上的樹脂組成物層進行了曝光。關於曝光,經由遮罩(圖案為1:1線與空間,線寬為5至20μm為止形成有1μm刻度的線寬之二元遮罩)進行。上述曝光後,使用環戊酮來顯影60秒鐘,並用丙二醇單甲基醚乙酸酯(PGMEA)沖洗20 秒鐘,從而獲得了樹脂組成物層的線與空間圖案。之後,在氮氣環境下,使用箱式烘箱將所獲得之樹脂組成物層以10℃/分鐘的升溫速度進行升溫,在達到表中的“硬化溫度(℃)”中所記載的溫度之後,將上述溫度保持3小時,從而在矽晶圓上形成了線與空間圖案的硬化物。使用掃描式電子顯微鏡以倍率5000倍觀察所獲得之圖案,並將沒有殘渣且線與空間圖案所解析之最小尺寸設為解析度。可以說解析度越小,解析性越優異。 The hardening resin composition or the comparative composition prepared in each embodiment and comparative example was applied to a silicon wafer by spin coating to form a resin composition layer. The silicon wafer to which the obtained resin composition layer was applied was dried at 100°C for 5 minutes on a heating plate to obtain a uniform resin composition layer of about 15 μm in thickness on the silicon wafer. The resin composition layer on the silicon wafer was exposed by i-ray at an exposure energy of 500 mJ/ cm2 using a stepper (Nikon NSR 2005 i9C). The exposure was performed through a mask (a binary mask with a line width of 1 μm and a line width of 1:1 and a line width of 5 to 20 μm). After the exposure, cyclopentanone was used for development for 60 seconds and propylene glycol monomethyl ether acetate (PGMEA) was used for 20 seconds to obtain the line and space pattern of the resin composition layer. After that, the obtained resin composition layer was heated at a heating rate of 10°C/min in a box oven in a nitrogen environment. After reaching the temperature recorded in the "hardening temperature (°C)" in the table, the temperature was maintained for 3 hours, thereby forming a hardened material with a line and space pattern on the silicon wafer. The obtained pattern was observed using a scanning electron microscope at a magnification of 5000 times, and the minimum size at which the line and space pattern could be resolved without any residue was set as the resolution. It can be said that the smaller the resolution, the better the resolution.
再者,對解析性的評價結果一欄中記載為“-”之例子不進行解析性的評價。 Furthermore, for the examples with "-" in the column of analytical evaluation results, analytical evaluation will not be performed.
-評價基準- -Evaluation criteria-
A 所解析之最小尺寸小於7μm。 A The minimum size analyzed is less than 7μm.
B 所解析之最小尺寸為7μm以上且小於10μm。 B The minimum size analyzed is greater than 7μm and less than 10μm.
C 所解析之最小尺寸為10μm以上且小於15μm。 C The minimum size analyzed is greater than 10μm and less than 15μm.
D 所解析之最小尺寸為15μm以上。 D The minimum size analyzed is above 15μm.
<實施例51> <Implementation Example 51>
在實施例1中,將用於進行表中的“硬化溫度(℃)”中之加熱的加熱機構從箱式烘箱變更為“紅外線燈加熱裝置(ADVANCE RIKO,Inc.製、RTP-6)”,除此以外,藉由與實施例1相同的方法進行了上述膜強度、耐藥品性及解析性的評價。 In Example 1, the heating mechanism used for heating in the "hardening temperature (°C)" in the table was changed from a box oven to an "infrared lamp heating device (made by ADVANCE RIKO, Inc., RTP-6)", and the above-mentioned film strength, chemical resistance and analytical properties were evaluated by the same method as in Example 1.
具體的加熱條件設為如下條件:在氮氣環境下,以10℃/分鐘的升溫速度進行升溫,在達到表中的“硬化溫度(℃)”中所記載的溫度之後,保持3小時的該溫度等。 The specific heating conditions are as follows: in a nitrogen environment, the temperature is raised at a rate of 10°C/min, and after reaching the temperature listed in the "hardening temperature (°C)" in the table, the temperature is maintained for 3 hours, etc.
實施例51中之膜強度、耐藥品性及解析性的評價結果分別與實施例1 中之該等評價結果相同。 The evaluation results of membrane strength, chemical resistance and analytical properties in Example 51 are the same as those in Example 1.
<實施例52> <Implementation Example 52>
在實施例18中,將曝光光源從步進機(Nikon NSR 2005 i9C)變更為直接曝光裝置(ADTEC DE-6UH III),除此以外,藉由與實施例18相同的方法進行了解析性評價。關於曝光,在波長405nm下,進行了如曝光部成為線寬為5至20μm為止1μm刻度的1:1線與空間圖案中之線部的雷射直接成像曝光。曝光量設為500mJ/cm2。 In Example 18, analytical evaluation was performed in the same manner as in Example 18 except that the exposure light source was changed from a stepper (Nikon NSR 2005 i9C) to a direct exposure device (ADTEC DE-6UH III). Exposure was performed at a wavelength of 405 nm, and laser direct imaging exposure was performed such that the exposure portion became a line portion in a 1:1 line and space pattern with a line width of 5 to 20 μm and a scale of 1 μm. The exposure amount was set to 500 mJ/cm 2 .
實施例52中之解析性的評價結果與實施例18中之解析性的評價結果相同。 The analytical evaluation results in Example 52 are the same as those in Example 18.
<實施例53> <Implementation Example 53>
在實施例18中,將基於i射線之曝光變更為基於波長405nm的光之曝光,除此以外,藉由與實施例18相同的方法進行了上述膜強度、耐藥品性及解析性的評價。 In Example 18, the exposure based on i-rays was changed to exposure based on light with a wavelength of 405nm. In addition, the evaluation of the above-mentioned film strength, chemical resistance and analytical properties was carried out by the same method as in Example 18.
實施例53中之膜強度、耐藥品性及解析性的評價結果分別與實施例18中之該等評價結果相同。 The evaluation results of membrane strength, chemical resistance and analytical properties in Example 53 are the same as those in Example 18.
從以上結果可知,由本發明之硬化性樹脂組成物獲得之硬化物的耐藥品性優異。 From the above results, it can be seen that the hardened material obtained from the hardening resin composition of the present invention has excellent chemical resistance.
比較例1~比較例3之比較用組成物不含有化合物B。 The comparative compositions of Comparative Examples 1 to 3 do not contain compound B.
可知由該種比較用組成物獲得之硬化物的耐藥品性差。 It can be seen that the hardened material obtained from this comparative composition has poor chemical resistance.
<實施例101> <Implementation Example 101>
藉由旋塗法將在實施例1中所使用之硬化性樹脂組成物以層狀適用於表面上形成有銅薄層之樹脂基材的表面上,並在100℃下乾燥4分鐘而形成 膜厚20μm的樹脂組成物層之後,使用步進機(Nikon Co.,Ltd.製,NSR1505 i6)進行了曝光。關於曝光,經由遮罩(圖案為1:1線與空間、線寬為10μm的二元遮罩)在波長365nm下進行。曝光後,在100℃下加熱了4分鐘。上述加熱後,用環己酮顯影2分鐘,並用PGMEA沖洗30秒鐘,從而獲得了層的圖案。 The curable resin composition used in Example 1 was applied in layers on the surface of a resin substrate having a thin copper layer formed on the surface by spin coating, and dried at 100°C for 4 minutes to form a resin composition layer with a film thickness of 20μm. Then, exposure was performed using a stepper (Nikon Co., Ltd., NSR1505 i6). The exposure was performed at a wavelength of 365nm through a mask (a binary mask with a pattern of 1:1 line and space and a line width of 10μm). After exposure, heating was performed at 100°C for 4 minutes. After the above heating, development was performed with cyclohexanone for 2 minutes and rinsing with PGMEA for 30 seconds to obtain a layer pattern.
接著,在氮氣環境下,以10℃/分鐘的升溫速度進行升溫,在達到230℃之後,在230℃下維持3小時,從而形成了再配線層用層間絕緣膜。該再配線層用層間絕緣膜的絕緣性優異。 Next, the temperature was raised at a rate of 10°C/min in a nitrogen environment. After reaching 230°C, it was maintained at 230°C for 3 hours to form an interlayer insulating film for the redistribution layer. The interlayer insulating film for the redistribution layer has excellent insulation properties.
又,使用該等再配線層用層間絕緣膜製造出半導體元件,其結果,確認到正常動作。 Furthermore, semiconductor devices were manufactured using the interlayer insulating film for the redistribution layer, and normal operation was confirmed.
無。without.
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