TWI911219B - Color filter pigment composition, coloring composition, color filter, liquid crystal display device and solid-state imaging element - Google Patents
Color filter pigment composition, coloring composition, color filter, liquid crystal display device and solid-state imaging elementInfo
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Abstract
本發明的目的在於提供一種保存穩定性優異且可形成明度、對比度比、耐熱性、耐溶劑性及移染性良好的畫素的彩色濾光片用顏料組成物、著色組成物及使用所述著色組成物所形成的彩色濾光片。所述課題可藉由如下彩色濾光片用顏料組成物來解決,所述彩色濾光片用顏料組成物含有通式(1)所表示的二酮基吡咯並吡咯顏料及通式(2)所表示的二酮基吡咯並吡咯顏料,且通式(1)與通式(2)的質量比為99.9:0.1~90.0:10.0。The purpose of this invention is to provide a color filter pigment composition, a coloring composition, and a color filter formed using the coloring composition, which have excellent preservation stability and can form pixels with good brightness, contrast ratio, heat resistance, solvent resistance, and migration properties. The problem can be solved by a color filter pigment composition containing a diketopyrrolopyrrole pigment represented by general formula (1) and a diketopyrrolopyrrole pigment represented by general formula (2), wherein the mass ratio of general formula (1) to general formula (2) is 99.9:0.1 to 90.0:10.0.
Description
本發明是有關於一種用於製造彩色液晶顯示裝置、互補金屬氧化物半導體C-MOS(Complementary Metal Oxide Semiconductor,C-MOS)、電荷耦合元件(Charge Coupled Device,CCD)等所代表的固體攝像元件、有機電致發光(Electroluminescence,EL)顯示裝置及電子紙等中所使用的彩色濾光片的著色組成物,以及包括使用所述著色組成物所形成的濾光片區段(filter segment)的彩色濾光片。This invention relates to a colored composition for use in the manufacture of color filters for solid-state imaging devices, such as color liquid crystal displays, complementary metal oxide semiconductors (C-MOS), charge-coupled devices (CCDs), organic electroluminescence (EL) displays, and electronic paper, as well as a color filter comprising a filter segment formed using said colored composition.
於彩色液晶顯示裝置中所使用的彩色濾光片上,通常藉由蒸鍍或濺射而形成用以驅動液晶的透明電極,進而於透明電極上形成用以使液晶在一定方向上配向的配向膜。為了充分獲得該些透明電極及配向膜的性能,需要於通常為230℃以上的高溫下進行所述形成步驟,且對彩色濾光片要求耐熱性。In color filters used in color liquid crystal display devices, transparent electrodes for driving liquid crystals are typically formed by evaporation or sputtering, and then alignment films for aligning the liquid crystals in a certain direction are formed on the transparent electrodes. To fully obtain the performance of these transparent electrodes and alignment films, the formation process needs to be carried out at a high temperature, typically above 230°C, and the color filter requires heat resistance.
作為對彩色濾光片要求的重要的品質項目,可列舉對比度比與明度。若使用對比度比低的彩色濾光片,則會擾亂液晶所控制的偏光程度,於必須遮蔽光時(OFF狀態)漏光,於必須使光透過時(ON狀態)透過光衰減,因此會成為模糊畫面。因此,為了實現高品質的液晶顯示裝置,不可或缺的是提高對比度比。另外,若使用明度低的彩色濾光片,則光的透過率低,因此會成為暗的畫面,為了設為明亮的畫面,需要增多作為光源的背光的數量。但是,就抑制消耗電力的觀點而言,彩色濾光片的高明度化成為趨勢(trend)。Contrast ratio and brightness are important quality requirements for color filters. Using a color filter with a low contrast ratio disrupts the polarization controlled by the liquid crystal, causing light leakage when light must be blocked (OFF state) and light attenuation when light must pass through (ON state), resulting in a blurry image. Therefore, increasing the contrast ratio is essential for achieving high-quality liquid crystal displays. Conversely, using a color filter with low brightness results in low light transmittance, leading to a dark image. To achieve a bright image, the number of backlights used as the light source needs to be increased. However, from the perspective of minimizing power consumption, increasing the brightness of color filters is becoming a trend.
作為用於形成紅色濾光片區段的著色劑,通常廣泛使用C.I.顏料紅(pigment red)254、C.I.顏料紅291、C.I.顏料紅242及C.I.顏料紅177。作為二酮基吡咯並吡咯(diketopyrrolopyrrole)顏料的C.I.顏料紅254或C.I.顏料紅291是明度特別優異的顏料,但近年來對於彩色濾光片的高對比度化的期望亦強烈,因此,需要將二酮基吡咯並吡咯系顏料的一次粒子徑盡可能微細化。但是,經微細化的二酮基吡咯並吡咯系顏料藉由其分子間氫鍵而具有容易結晶生長的性質,因此有如下問題:於形成彩色濾光片時的加熱步驟中引起結晶化而會產生異物。As colorants used to form the red filter segment, C.I. Pigment Red 254, C.I. Pigment Red 291, C.I. Pigment Red 242, and C.I. Pigment Red 177 are commonly used. C.I. Pigment Red 254 or C.I. Pigment Red 291, as diketopyrrolopyrrole pigments, are pigments with particularly excellent brightness. However, in recent years, there has been a strong demand for higher contrast in color filters. Therefore, it is necessary to minimize the primary particle size of diketopyrrolopyrrole pigments as much as possible. However, micronized diketopyrrolopyrrole pigments have the property of easy crystallization growth due to their intermolecular hydrogen bonds, which causes the following problem: crystallization is caused during the heating step of forming color filters, resulting in the generation of foreign matter.
於專利文獻1中揭示有藉由併用C.I.顏料紅291與特定結構的二酮基吡咯並吡咯顏料而可抑制加熱步驟中的結晶析出,但於明度、對比度比、耐熱性及耐溶劑性等方面要求進一步的改善。 [現有技術文獻] [專利文獻] Patent 1 discloses a method to suppress crystallization during the heating process by combining C.I. Pigment Red 291 with a diketylpyrrolopyrrole pigment of a specific structure; however, further improvements are required in terms of brightness, contrast ratio, heat resistance, and solvent resistance. [Prior Art Documents] [Patent Documents]
[專利文獻1]日本專利特開2012-155232號公報[Patent Document 1] Japanese Patent Application Publication No. 2012-155232
[發明所欲解決之課題] 本發明的目的在於提供一種保存穩定性優異且可形成明度、對比度比、耐熱性、耐溶劑性及移染性良好的畫素的彩色濾光片用顏料組成物、著色組成物及使用所述著色組成物所形成的彩色濾光片。 [解決課題之手段] [Problem Solved by the Invention] The purpose of this invention is to provide a color filter pigment composition, a coloring composition, and a color filter formed using said coloring composition that preserves pixels with excellent stability and can form good brightness, contrast ratio, heat resistance, solvent resistance, and migration properties. [Means for Solving the Problem]
本發明者們反覆努力研究,結果發現藉由以特定質量比含有結構不同的兩種二酮基吡咯並吡咯顏料的顏料組成物而可解決所述課題,從而完成了本發明。Through repeated research, the inventors discovered that the aforementioned problem could be solved by using a pigment composition containing two diketolpyrrolopyrrole pigments with different structures in a specific mass ratio, thus completing this invention.
即,本發明是有關於一種彩色濾光片用顏料組成物,其含有通式(1)所表示的二酮基吡咯並吡咯顏料及通式(2)所表示的二酮基吡咯並吡咯顏料,且通式(1)與通式(2)的質量比為99.9:0.1~90.0:10.0。 通式(1) [化1] [通式(1)中,X表示鹵素原子] 通式(2) [化2] [通式(2)中,Y及Z分別獨立地為氫原子、鹵素原子、氰基、碳數1~20的可具有取代基的烷基、可具有取代基的苯基;其中,Y及Z的至少一個為碳數3~18的烷基] That is, the present invention relates to a pigment composition for a color filter, comprising a diketopyrrolopyrrole pigment represented by general formula (1) and a diketopyrrolopyrrole pigment represented by general formula (2), wherein the mass ratio of general formula (1) to general formula (2) is 99.9:0.1 to 90.0:10.0. General formula (1) [Chemical 1] [In general formula (1), X represents a halogen atom] General formula (2) [Chemistry 2] [In general formula (2), Y and Z are independently a hydrogen atom, a halogen atom, a cyano group, an alkyl group with 1 to 20 carbon atoms that may have substituents, or a phenyl group that may have substituents; wherein at least one of Y and Z is an alkyl group with 3 to 18 carbon atoms]
另外,本發明是有關於所述彩色濾光片用顏料組成物,其更含有色素衍生物。Furthermore, the present invention relates to the pigment composition of the aforementioned color filter, which further contains pigment derivatives.
另外,本發明是有關於一種彩色濾光片用著色組成物,其含有著色劑、樹脂及溶劑,且著色劑含有所述彩色濾光片用顏料組成物。In addition, the present invention relates to a coloring composition for a color filter, which contains a colorant, a resin and a solvent, and the colorant contains the aforementioned pigment composition for a color filter.
另外,本發明是有關於所述彩色濾光片用著色組成物,其更含有光聚合性單體及/或光聚合起始劑。In addition, the present invention relates to the color composition for the color filter, which further contains photopolymerizable monomers and/or photopolymerization initiators.
另外,本發明是有關於一種彩色濾光片,其包括由所述彩色濾光片用著色組成物形成的濾光片區段。In addition, the present invention relates to a color filter, which includes a filter section formed by the color filter with a colored composition.
另外,本發明是有關於一種液晶顯示裝置,其包括所述彩色濾光片。In addition, the present invention relates to a liquid crystal display device, which includes the aforementioned color filter.
另外,本發明是有關於一種固體攝像元件,其包括所述彩色濾光片。 [發明的效果] Furthermore, this invention relates to a solid-state imaging element comprising the aforementioned color filter. [Effects of the Invention]
根據本發明,可提供一種保存穩定性優異且可形成明度、對比度比、耐熱性、耐溶劑性及移染性良好的畫素的彩色濾光片用顏料組成物、著色組成物及使用所述著色組成物所形成的彩色濾光片。According to the present invention, a color filter pigment composition, a coloring composition, and a color filter formed using said coloring composition can be provided, which have excellent preservation stability and can form pixels with good brightness, contrast ratio, heat resistance, solvent resistance and migration.
以下,對構成本發明的彩色濾光片用顏料組成物、彩色濾光片用著色組成物的各成分進行詳細敘述。再者,本申請案中的「C.I.」是指染料索引(Colour Index,C.I.)。再者,於表述為「(甲基)丙烯醯基」、「(甲基)丙烯酸基」、「(甲基)丙烯酸」、「(甲基)丙烯酸酯」及「(甲基)丙烯醯氧基」的情況下,只要無特別說明,則分別表示「丙烯醯基及/或甲基丙烯醯基」、「丙烯酸基及/或甲基丙烯酸基」、「丙烯酸及/或甲基丙烯酸」、「丙烯酸酯及/或甲基丙烯酸酯」及「丙烯醯氧基及/或甲基丙烯醯氧基」。The components of the color filter pigment composition and the coloring composition of the color filter constituting this invention will be described in detail below. Furthermore, "C.I." in this application refers to the Colour Index (C.I.). Furthermore, in the cases expressed as "(meth)acrylic," "(meth)acrylate," "(meth)acrylic acid," "(meth)acrylate," and "(meth)acryloxy," unless otherwise specified, they respectively represent "acrylic and/or methacrylic," "acrylic and/or methacrylic acid," "acrylic acid and/or methacrylic acid," "acrylate and/or methacrylate," and "acryloxy and/or methacryloxy."
<彩色濾光片用顏料組成物> 本發明的彩色濾光片用顏料組成物藉由在以質量比計為99.9:0.1~90.0:10.0的範圍內含有通式(1)與通式(2)的二酮基吡咯並吡咯顏料而具有明度、對比度比、耐熱性、耐溶劑性及移染性優異的效果。 <Color Filter Pigment Composition> The color filter pigment composition of this invention, containing diketopyrrolopyrrole pigments of general formulas (1) and (2) in a mass ratio ranging from 99.9:0.1 to 90.0:10.0, exhibits excellent brightness, contrast ratio, heat resistance, solvent resistance, and migration properties.
(通式(1)的二酮基吡咯並吡咯顏料(A1)) 對作為本發明的顏料組成物的必需成分的通式(1)所表示的二酮基吡咯並吡咯顏料(A1)進行說明。 (Diketopyrrolopyrrole pigment of general formula (1) (A1)) A description will be given of the diketopyrrolopyrrole pigment (A1) represented by general formula (1), which is an essential component of the pigment composition of the present invention.
通式(1) [化3] [通式(1)中,X表示鹵素原子] General formula (1) [Chemistry 3] [In general formula (1), X represents a halogen atom]
於X中,作為「鹵素原子」,可列舉氟、溴、氯、碘,就明度與對比度比的觀點而言,較佳為氯、溴。作為本發明中可使用的通式(1)的二酮基吡咯並吡咯顏料的具體例,可列舉C.I.顏料紅254、291,但並不限定於該些。就明度的觀點而言,較佳為C.I.顏料紅291。In X, fluorine, bromine, chlorine, and iodine can be listed as "halogen atoms," with chlorine and bromine being preferred from the viewpoint of lightness to contrast ratio. C.I. Pigment Red 254 and 291 are examples of diketopyrrolopyrrole pigments of general formula (1) that can be used in this invention, but are not limited to these. C.I. Pigment Red 291 is preferred from the viewpoint of lightness.
(通式(2)的二酮基吡咯並吡咯顏料(A2)) 對作為本發明的顏料組成物的必需成分的通式(2)所表示的二酮基吡咯並吡咯顏料(A2)進行說明。 (Diketopyrrolopyrrole pigment of general formula (2) (A2)) A description will be given of the diketopyrrolopyrrole pigment (A2) represented by general formula (2), which is an essential component of the pigment composition of the present invention.
通式(2) [化4] [通式(2)中,Y及Z分別獨立地為氫原子、鹵素原子、氰基、碳數1~20的可具有取代基的烷基、可具有取代基的苯基;其中,Y及Z的至少一個為碳數3~18的烷基] General formula (2) [Chemistry 4] [In general formula (2), Y and Z are independently a hydrogen atom, a halogen atom, a cyano group, an alkyl group with 1 to 20 carbon atoms that may have substituents, or a phenyl group that may have substituents; wherein at least one of Y and Z is an alkyl group with 3 to 18 carbon atoms]
於Y及Z中,作為「鹵素原子」,可列舉氟、溴、氯、碘。In Y and Z, fluorine, bromine, chlorine, and iodine can be listed as "halogen atoms".
於Y及Z中,作為「碳數1~20的可具有取代基的烷基」,有未經取代或具有醚鍵的氧伸烷基等,可為直鏈狀,亦可為分支狀,具體而言,可列舉甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、癸基、十二烷基、十八烷基、二十烷基、1,5-二甲基己基、1,6-二甲基庚基、2-乙基己基、2-甲氧基乙基、2-乙氧基乙基、3-乙氧基丙基、聚氧伸乙基等,但並不限定於該些。In Y and Z, as "alkyl groups having 1 to 20 carbon atoms that may have substituents", there are unsubstituted or oxyalkyl groups with ether bonds, which can be linear or branched. Specifically, examples include methyl, ethyl, propyl, isopropyl, butyl, dibutyl, tributyl, pentyl, hexyl, heptyl, octyl, decyl, dodecyl, octadecyl, eicosyl, 1,5-dimethylhexyl, 1,6-dimethylheptyl, 2-ethylhexyl, 2-methoxyethyl, 2-ethoxyethyl, 3-ethoxypropyl, polyoxyethyl, etc., but are not limited to these.
於Y及Z中,作為「可具有取代基的苯基」,可列舉具有碳數1~4的烷基、三氟甲基、鹵素原子、硝基、氰基、胺甲醯基、胺磺醯基(sulfamoyl)、碳數1~4的烷氧基等取代基的苯基。更具體而言,可列舉苯基、對甲基苯基、4-第三丁基苯基、對硝基苯基、對甲氧基苯基、對氯苯基、2,4-二氯苯基、3-胺甲醯基苯基等,但並不限定於該些。In Y and Z, "phenyl groups that may have substituents" can include phenyl groups having alkyl, trifluoromethyl, halogen, nitro, cyano, aminomethyl, sulfamoyl, or alkoxy groups having 1 to 4 carbon atoms. More specifically, phenyl, p-methylphenyl, 4-tert-butylphenyl, p-nitrophenyl, p-methoxyphenyl, p-chlorophenyl, 2,4-dichlorophenyl, 3-aminomethylphenyl, etc., can be listed, but are not limited to these.
Y及Z的至少一個為「碳數3~18的烷基」。作為「碳數3~18的烷基」,可列舉丙基、異丙基、丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、癸基、十二烷基、十八烷基、1,5-二甲基己基、1,6-二甲基庚基、2-乙基己基、環己基、異冰片基等,但並不限定於該些。就耐熱性(加工步驟中的結晶析出)、對比度比、耐溶劑性的觀點而言,烷基的碳數較佳為碳數4~12,更佳為碳數4~8。若烷基的長度長,則藉由立體阻礙效果而可抑制由通式(1)的二酮基吡咯並吡咯顏料的熱引起的凝聚,對比度比或耐熱性變得良好。另一方面,若烷基過長,則分散穩定性變差,於溶劑中的溶解性提高,因此有耐溶劑性或移染性惡化的傾向。At least one of Y and Z is an alkyl group having 3 to 18 carbon atoms. Examples of alkyl groups having 3 to 18 carbon atoms include propyl, isopropyl, butyl, dibutyl, tributyl, pentyl, hexyl, heptyl, octyl, decyl, dodecyl, octadecyl, 1,5-dimethylhexyl, 1,6-dimethylheptyl, 2-ethylhexyl, cyclohexyl, isobornyl, etc., but are not limited to these. In terms of heat resistance (crystallization during processing), contrast ratio, and solvent resistance, the carbon number of the alkyl group is preferably 4 to 12, and more preferably 4 to 8. If the length of the alkyl group is long, the thermal aggregation caused by the diketopyrrolopyrrole pigment of general formula (1) can be suppressed by the stereotactic effect, and the contrast ratio or heat resistance becomes better. On the other hand, if the alkyl group is too long, the dispersion stability will be poor and the solubility in the solvent will be increased, thus tending to worsen the solvent resistance or migration.
以下列舉本發明中可使用的通式(2)的二酮基吡咯並吡咯顏料的具體例,但並不限定於該些。The following are specific examples of diketopyrrolopyrrole pigments of general formula (2) that may be used in this invention, but are not limited to those.
[化5] [Chemistry 5]
於本發明中,以通式(1)與通式(2)的二酮基吡咯並吡咯顏料的合計質量為基準,通式(2)所表示的二酮基吡咯並吡咯顏料的含量為0.1質量%~10質量%的範圍。較佳為0.1質量%~5.0質量%的範圍,更佳為0.1質量%~3.0質量%的範圍。In this invention, the total mass of diketopyrrolopyrrole pigments of general formula (1) and general formula (2) is used as the standard, and the content of diketopyrrolopyrrole pigments represented by general formula (2) is in the range of 0.1% by mass to 10% by mass. More preferably, it is in the range of 0.1% by mass to 5.0% by mass, and even more preferably, it is in the range of 0.1% by mass to 3.0% by mass.
若通式(2)的二酮基吡咯並吡咯顏料的比率超過10質量%,則獲得耐熱性提高(結晶析出抑制)效果,但會損及通式(1)的二酮基吡咯並吡咯顏料的優異的明度,並且保存穩定性或耐溶劑性亦變差。另一方面,若通式(2)所表示的二酮基吡咯並吡咯顏料的比率未滿0.1質量%,則高對比度化及耐熱性(結晶析出抑制)並不充分。於結晶析出抑制效果並不充分的情況下,因於加熱步驟中析出至塗膜表面的結晶狀異物而引起光散射,從而引起明度及對比度比的降低。因此,藉由使用以所述比率包含通式(2)的二酮基吡咯並吡咯顏料的著色組成物,可達成高明度且高對比度比,即便利用加熱步驟,亦可抑制通式(1)的二酮基吡咯並吡咯顏料的結晶析出。If the proportion of the diketopyrrolopyrrole pigment of general formula (2) exceeds 10% by mass, an improved heat resistance (inhibition of crystallization) effect is obtained, but the excellent brightness of the diketopyrrolopyrrole pigment of general formula (1) is compromised, and the stability or solvent resistance also deteriorates. On the other hand, if the proportion of the diketopyrrolopyrrole pigment represented by general formula (2) is less than 0.1% by mass, the high contrast and heat resistance (inhibition of crystallization) are insufficient. In the case of insufficient inhibition of crystallization, light scattering is caused by crystalline foreign matter precipitated on the coating surface during the heating step, thereby causing a decrease in brightness and contrast ratio. Therefore, by using a coloring composition containing diketopyrrolopyrrole pigment of general formula (2) in the stated ratio, high brightness and high contrast ratio can be achieved, and the crystallization of diketopyrrolopyrrole pigment of general formula (1) can be suppressed even by using a heating step.
(二酮基吡咯並吡咯顏料的製造方法) 通式(1)或通式(2)所表示的二酮基吡咯並吡咯顏料可利用琥珀酸二酯合成法來製造。即,使琥珀酸二酯1莫耳與下述通式(50)或通式(60)的任一苯甲腈(benzonitrile)化合物2莫耳於第三戊醇等惰性有機溶劑中、於鹼金屬或鹼金屬醇鹽的存在下、於80℃~110℃的高溫下進行縮合反應,生成二酮基吡咯並吡咯化合物的鹼金屬鹽,繼而,針對該二酮基吡咯並吡咯化合物的鹼金屬鹽,使用水、醇、酸等進行質子化,藉此可獲得通式(1)或通式(2)的二酮基吡咯並吡咯顏料。此時,可藉由質子化中的溫度、水、醇或酸的種類、比率或量來控制所獲得的一次粒子徑的大小。通式(1)或通式(2)所表示的二酮基吡咯並吡咯顏料的製造方法並不限定於該方法。 (Method for manufacturing diketopyrrolopyrrole pigments) Diketopyrrolopyrrole pigments represented by general formula (1) or general formula (2) can be manufactured using a succinate diester synthesis method. Specifically, 1 mole of succinate diester and 2 moles of any benzonitrile compound of general formula (50) or general formula (60) are condensed in an inert organic solvent such as pentanol, in the presence of an alkali metal or alkali metal alkoxide, at a high temperature of 80°C to 110°C, to generate an alkali metal salt of the diketopyrrolopyrrole compound. Then, the alkali metal salt of the diketopyrrolopyrrole compound is protonated using water, alcohol, acid, etc., thereby obtaining a diketopyrrolopyrrole pigment of general formula (1) or general formula (2). At this point, the size of the primary particle obtained can be controlled by the temperature, and the type, ratio, or amount of water, alcohol, or acid used in protonation. The method for manufacturing diketopyrrolopyrrole pigments represented by general formula (1) or general formula (2) is not limited to that method.
通式(50) [化6] [通式(50)中,X表示鹵素原子] General formula (50) [Chemistry 6] [In general formula (50), X represents a halogen atom]
通式(60) [化7] [通式(60)中,Y及Z分別獨立地為氫原子、鹵素原子、氰基、可具有取代基的烷基、可具有取代基的苯基;其中,Y及Z的至少一個為碳數3~18的可具有取代基的烷基] General formula (60) [Chemistry 7] [In general formula (60), Y and Z are independently a hydrogen atom, a halogen atom, a cyano group, a substitutable alkyl group, or a substitutable phenyl group, respectively; wherein at least one of Y and Z is a substitutable alkyl group having 3 to 18 carbon atoms.]
(其他著色劑) 本發明的顏料組成物、著色組成物除了通式(1)與通式(2)所表示的二酮基吡咯並吡咯顏料此必需成分以外,亦可任意選擇併用現有公知的各種顏料及染料而以著色劑的形式含有。以下,列舉本發明中可使用的具代表性的顏料與染料。 (Other Coloring Agents) In addition to the essential component of diketopyrrolopyrrole pigments represented by general formulas (1) and (2), the pigment and coloring compositions of this invention may also contain, arbitrarily selected, various existing pigments and dyes in combination as coloring agents. Representative pigments and dyes that can be used in this invention are listed below.
本發明中可使用的紅色顏料,例如可列舉C.I.顏料紅1、2、3、4、5、6、7、8、9、10、14、17、22、23、31、38、41、48:1、48:2、48:3、48:4、49、49:1、49:2、57:1、81、81:1、81:2、81:3、81:4、83、88、90、105、112、119、122、123、144、146、149、150、155、166、168、169、170、171、172、175、176、177、178、179、184、185、187、188、190、200、202、206、207、208、209、210、216、220、221、224、226、242、246、255、264、270、272、273、274、276、277、278、279、280、281、282、283、284、285、286、287、295、296等,但並不特別限定於該些。另外,亦可使用氧雜蒽系、花青系、偶氮系、蒽醌系等紅色染料。具體而言,可列舉C.I.酸性紅(acid red)52、87、92、289、338等氧雜蒽系酸性染料的成鹽化合物等。The red pigments that can be used in this invention include, for example, C.I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 14, 17, 22, 23, 31, 38, 41, 48:1, 48:2, 48:3, 48:4, 49, 49:1, 49:2, 57:1, 81, 81:1, 81:2, 81:3, 81:4, 83, 88, 90, 105, 112, 119, 122, 123, 144, 146, 149, 150, 155, 166, 168, 169, 170, 1 The following are examples of red dyes: 71, 172, 175, 176, 177, 178, 179, 184, 185, 187, 188, 190, 200, 202, 206, 207, 208, 209, 210, 216, 220, 221, 224, 226, 242, 246, 255, 264, 270, 272, 273, 274, 276, 277, 278, 279, 280, 281, 282, 283, 284, 285, 286, 287, 295, 296, etc., but are not specifically limited to these. Additionally, red dyes such as oxanthracene, anthocyanin, azo, and anthraquinone dyes can also be used. Specifically, examples include the salt-forming compounds of oxoanthracene acid dyes such as C.I. Acid Red 52, 87, 92, 289, and 338.
本發明中可使用的橙色顏料例如可列舉C.I.顏料橙(pigment orange)38、43或71,但並不特別限定於該些。Orange pigments that can be used in this invention include, for example, C.I. Pigment Orange 38, 43 or 71, but are not specifically limited to those.
本發明中可使用的黃色顏料例如可列舉C.I.顏料黃(pigment yellow)1、2、3、4、5、6、10、11、12、13、14、15、16、17、18、20、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、86、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、125、126、127、128、129、137、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214、218、219、220、221、231、233或日本專利第4993026號公報中記載的喹酞酮系顏料等,但並不特別限定於該些。另外,亦可使用喹啉系、偶氮系、次甲基系、香豆素系、異吲哚啉系等黃色染料。Yellow pigments that can be used in this invention include, for example, C.I. Pigment Yellow. yellow) 1, 2, 3, 4, 5, 6, 10, 11, 12, 13, 14, 15, 16, 17, 18, 20, 24, 31, 32, 34, 35, 35: 1, 36, 36: 1, 37, 37: 1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 86, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 125, 126, 127, 1 The following are examples of quinoline-based pigments as described in Japanese Patent No. 4993026, but are not specifically limited to them. Alternatively, quinoline, azo, methine, coumarin, and isoindoline yellow dyes can also be used.
本發明中可使用的綠色顏料例如可列舉C.I.顏料綠(pigment green)7、10、36、37、58、59、62、63、日本專利特開2008-19383號公報、日本專利特開2007-320986號公報、日本專利特開2004-70342號公報、國際公開第2015/118720號手冊等中記載的鋅酞菁顏料、日本專利第4893859號公報等中記載的鋁酞菁顏料等,但並不特別限定於該些。另外,亦可使用三芳基甲烷系、酞菁系、方酸內鎓系等綠色染料。The green pigments that can be used in this invention include, for example, those described in C.I. Pigment Green 7, 10, 36, 37, 58, 59, 62, 63, Japanese Patent Application Publication No. 2008-19383, Japanese Patent Application Publication No. 2007-320986, Japanese Patent Application Publication No. 2004-70342, International Publication No. 2015/118720, and aluminum phthalocyanine pigments, but are not specifically limited to these. Additionally, triarylmethane-based, phthalocyanine-based, and squaric acid-based green dyes can also be used.
本發明中可使用的藍色顏料例如可列舉C.I.顏料藍(pigment blue)1、1:2、9、14、15、15:1、15:2、15:3、15:4、15:6、16、22、60、64、日本專利特開2004-333817號公報、日本專利第4893859號公報等中記載的鋁酞菁顏料等,但並不特別限定於該些。Blue pigments that can be used in this invention include, for example, C.I. Pigment Blue 1, 1:2, 9, 14, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 22, 60, 64, aluminum phthalocyanine pigments as described in Japanese Patent Application Publication No. 2004-333817 and Japanese Patent Application Publication No. 4893859, but are not specifically limited to these.
本發明中可使用的紫色顏料例如可列舉C.I.顏料紫(pigment violet)1、1:1、2、2:2、3、3:1、3:3、5、5:1、14、15、16、19、23、25、27、29、31、32、37、39、42、44、47、49、50等,但並不特別限定於該些。Purple pigments that can be used in this invention include, for example, C.I. pigment violet 1, 1:1, 2, 2:2, 3, 3:1, 3:3, 5, 5:1, 14, 15, 16, 19, 23, 25, 27, 29, 31, 32, 37, 39, 42, 44, 47, 49, 50, etc., but are not specifically limited to these.
於本發明的顏料組成物中亦可使用二氧化鈦、氧化鐵、五氧化銻、氧化鋅、二氧化矽等金屬氧化物、硫化鎘、碳酸鈣、碳酸鋇、硫酸鋇、黏土、滑石、黃鉛、碳黑等無機顏料。In the pigment composition of the present invention, inorganic pigments such as titanium dioxide, iron oxide, antimony pentoxide, zinc oxide, silicon dioxide and other metal oxides, cadmium sulfide, calcium carbonate, barium carbonate, barium sulfate, clay, talc, yellow lead, carbon black and other inorganic pigments can also be used.
於併用本發明的顏料組成物與其他著色劑的情況下,就與色特性的關係的方面而言,大多組合使用紅色顏料或黃色顏料。具體而言,作為所組合的紅色顏料,就色特性的觀點而言,較佳為C.I.顏料紅177、C.I.顏料紅242、C.I.顏料紅269、C.I.顏料紅296。作為黃色顏料,就色特性的觀點而言,較佳為C.I.顏料黃138或日本專利第4993026號公報中記載的喹酞酮系顏料、C.I.顏料黃139、C.I.顏料黃185、C.I.顏料黃150。When the pigment composition of the present invention is used in combination with other colorants, red or yellow pigments are mostly used in combination, in terms of their relationship to color properties. Specifically, as the combined red pigment, C.I. Pigment Red 177, C.I. Pigment Red 242, C.I. Pigment Red 269, and C.I. Pigment Red 296 are preferred from the viewpoint of color properties. As the yellow pigment, C.I. Pigment Yellow 138, or the quinoline ketone pigments, C.I. Pigment Yellow 139, C.I. Pigment Yellow 185, and C.I. Pigment Yellow 150 disclosed in Japanese Patent No. 4993026 are preferred from the viewpoint of color properties.
<色素衍生物> 於本發明的顏料組成物或著色組成物中,出於抑制顏料結晶生長以及提高顏料分散性的目的而可含有色素衍生物。作為本發明中可使用的色素衍生物,可使用於有機色素殘基中具有酸性基、鹼性基、中性基等的公知的色素衍生物。例如可列舉具有磺基、羧基、磷酸基等酸性官能基的化合物及該些的胺鹽、或者具有磺醯胺基或於末端具有三級胺基等鹼性官能基的化合物、具有苯基或鄰苯二甲醯亞胺烷基等中性官能基的化合物。作為有機色素,例如可列舉:二酮基吡咯並吡咯系顏料;銅酞菁、鋅酞菁、鋁酞菁、鹵化銅酞菁、鹵化鋅酞菁、鹵化鋁酞菁、無金屬酞菁等酞菁系顏料;胺基蒽醌、二胺基二蒽醌、蒽嘧啶、黃蒽酮、蒽嵌蒽醌、陰丹酮、皮蒽酮、紫蒽酮(violanthrone)等蒽醌系顏料;喹吖啶酮系顏料;二噁嗪系顏料;紫環酮(perinone)系顏料;苝系顏料;噻嗪靛藍系顏料;三嗪系顏料;苯並咪唑酮系顏料;苯並異吲哚等吲哚系顏料;異吲哚啉系顏料;異吲哚啉酮系顏料;喹酞酮系顏料;萘酚系顏料;還原(threne)系顏料;金屬錯合物系顏料;偶氮、雙偶氮、聚偶氮等偶氮系顏料等。 更具體而言,可列舉日本專利特開昭61-246261號公報、日本專利特開昭63-264674號公報、日本專利特開平09-272812號公報、日本專利特開平10-245501號公報、日本專利特開平10-265697號公報、日本專利特開平11-199796號公報、日本專利特開2001-172520號公報、日本專利特開2001-220520號公報、日本專利特開2002-201377號公報、日本專利特開2003-165922號公報、日本專利特開2003-168208號公報、日本專利特開2003-171594號公報、日本專利特開2004-217842號公報、日本專利特開2005-213404號公報、日本專利特開2006-291194號公報、日本專利特開2007-079094號公報、日本專利特開2007-226161號公報、日本專利特開2007-314681號公報、日本專利特開2007-314785號公報、日本專利特開2008-31281號公報、日本專利特開2009-57478號公報、WO2009/025325號手冊、WO2009/081930號手冊、日本專利特開2011-162662號公報、WO2011/052617號手冊、日本專利特開2012-172092號公報、日本專利特開2012-208329號公報、日本專利特開2012-226110號公報、WO2012/102399號手冊、日本專利特開2014-5439號公報、WO2016/163351號手冊、日本專利特開2017-156397號公報、日本專利第5753266號公報等中記載的公知的色素衍生物,該些可單獨使用或混合使用兩種以上。再者,於該些文獻中,存在將色素衍生物記載為衍生物、顏料衍生物、顏料分散劑或僅記載為化合物等的情況,但所述於有機色素殘基中具有酸性基、鹼性基、中性基等官能基的化合物與色素衍生物為相同含義。 <Pigment Derivatives> The pigment composition or coloring composition of the present invention may contain pigment derivatives for the purpose of inhibiting pigment crystal growth and improving pigment dispersibility. As pigment derivatives usable in the present invention, known pigment derivatives having acidic, basic, or neutral groups in the organic pigment residue can be used. Examples include compounds having acidic functional groups such as sulfonyl, carboxyl, or phosphate groups and their amine salts; compounds having basic functional groups such as sulfonamide groups or tertiary amino groups at the terminal end; and compounds having neutral functional groups such as phenyl or orthophthalimide alkyl groups. As organic pigments, examples include: diketopyrrolopyrrole pigments; phthalocyanine pigments such as copper phthalocyanine, zinc phthalocyanine, aluminum phthalocyanine, halogenated copper phthalocyanine, halogenated zinc phthalocyanine, halogenated aluminum phthalocyanine, and metal-free phthalocyanine; anthraquinone pigments such as aminoanthraquinone, diaminodianthraquinone, anthraquinone, flavin anthraquinone, anthraquinone succinate, tanstanone, pinanthraquinone, and violanthrone; quinacridone pigments; and dioxinone pigments. Oxazine pigments; perinone pigments; perylene pigments; thiazide-indigo pigments; triazine pigments; benzimidazole pigments; indole pigments such as benzisonidinole; isoindoline pigments; isoindolineone pigments; quinoline pigments; naphthol pigments; threne pigments; metal complex pigments; azo, diazo, polyazo, and other azo pigments, etc. More specifically, examples include Japanese Patent Application Publication Nos. 61-246261, 63-264674, 09-272812, 10-245501, 10-265697, 11-199796, 2001-172520, and 2001-220520. Japanese Patent Application Publication No. 2002-201377, Japanese Patent Application Publication No. 2003-165922, Japanese Patent Application Publication No. 2003-168208, Japanese Patent Application Publication No. 2003-171594, Japanese Patent Application Publication No. 2004-217842, Japanese Patent Application Publication No. 2005-213404, Japanese Patent Application Publication No. 2006-291194, Japanese Patent Application Publication No. 2007-079094, Japanese Patent Application Publication No. 200 Japanese Patent Publication No. 7-226161, Japanese Patent Publication No. 2007-314681, Japanese Patent Publication No. 2007-314785, Japanese Patent Publication No. 2008-31281, Japanese Patent Publication No. 2009-57478, WO2009/025325, WO2009/081930, Japanese Patent Publication No. 2011-162662, WO2011/052617, Japanese Patent Publication No. 20 The known pigment derivatives described in Japanese Patent Application Publication No. 12-172092, Japanese Patent Application Publication No. 2012-208329, Japanese Patent Application Publication No. 2012-226110, Japanese Patent Application Publication No. WO2012/102399, Japanese Patent Application Publication No. 2014-5439, Japanese Patent Application Publication No. WO2016/163351, Japanese Patent Application Publication No. 2017-156397, and Japanese Patent Application Publication No. 5753266, etc., may be used alone or in combination of two or more. Furthermore, in these documents, pigment derivatives are sometimes described as derivatives, pigment derivatives, pigment dispersants, or simply compounds, but the compounds having functional groups such as acidic, basic, or neutral groups in the organic pigment residues have the same meaning as pigment derivatives.
於在本發明中使用色素衍生物的情況下,就抑制顏料彼此的凝聚的效果顯著的方面而言,較佳為具有鹼性取代基的色素衍生物。進而,就色相或對比度比的觀點而言,作為有機色素殘基,較佳為源自二酮基吡咯並吡咯系顏料、蒽醌系顏料、噻嗪靛藍系顏料、喹酞酮系顏料或偶氮系顏料。In the use of pigment derivatives in this invention, pigment derivatives having alkaline substituents are preferred in terms of significantly inhibiting the aggregation of pigments. Furthermore, from the viewpoint of hue or contrast ratio, organic pigment residues are preferably derived from diketopyrrolopyrrole pigments, anthraquinone pigments, thiamethoxam-indigo pigments, quinoline ketone pigments, or azo pigments.
<顏料的微細化> 於本發明的著色組成物中所使用的著色劑為顏料的情況下,較佳為進行微細化而使用。微細化方法並無特別限定,例如可使用濕式磨碎、乾式磨碎、溶解析出法的任一種,如本發明中所例示般可利用作為濕式磨碎的一種的捏合機法進行鹽磨(salt milling)處理等來加以微細化。顏料的藉由穿透式電子顯微鏡(Transmission Electron Microscope,TEM)而求出的平均一次粒子徑較佳為5 nm~90 nm的範圍。存在如下情況:若小於5 nm,則於有機溶劑中難以分散,若大於90 nm,則無法獲得充分的對比度比。就此種理由而言,更佳的平均一次粒子徑為10 nm~70 nm的範圍。 <Micronization of Pigments> When the colorant used in the coloring composition of the present invention is a pigment, it is preferable to use a micronized pigment. The micronization method is not particularly limited; for example, wet milling, dry milling, or solvent extraction can be used. As illustrated in the present invention, salt milling, a type of wet milling, can be used for micronization. The average primary particle size of the pigment, determined by a transmission electron microscope (TEM), is preferably in the range of 5 nm to 90 nm. If the particle size is less than 5 nm, it is difficult to disperse in organic solvents; if the particle size is greater than 90 nm, a sufficient contrast ratio cannot be obtained. For this reason, a better average first-order particle diameter is in the range of 10 nm to 70 nm.
所謂鹽磨處理為如下處理:使用捏合機(kneader)、雙輥磨機(two-rod roll mill)、三輥磨機(three-rod roll mill)、球磨機(ball mill)、磨碎機、砂磨機、行星式混合機等批次式或連續式混煉機,將顏料、水溶性無機鹽及水溶性有機溶劑的混合物一邊加熱一邊機械性混煉,然後藉由水洗而去除水溶性無機鹽與水溶性有機溶劑。水溶性無機鹽作為破碎助劑發揮作用,鹽磨時利用無機鹽的硬度的高度而使顏料破碎。藉由使對顏料進行鹽磨處理時的條件最佳化,可獲得一次粒子徑非常微細、而且分佈的範圍狹窄、具有尖銳的粒度分佈的顏料。The so-called salt milling process involves the following steps: using batch or continuous mixing machines such as kneaders, two-rod roll mills, three-rod roll mills, ball mills, grinders, sand mills, and planetary mixers, the mixture of pigments, water-soluble inorganic salts, and water-soluble organic solvents is heated and mechanically mixed simultaneously. The water-soluble inorganic salts and solvents are then removed by washing with water. The water-soluble inorganic salts act as a crushing agent; during salt milling, the high hardness of the inorganic salts helps to break down the pigments. By optimizing the conditions during salt milling of pigments, pigments with very fine primary particle sizes, narrow distribution ranges, and sharp particle size distributions can be obtained.
作為水溶性無機鹽,可使用氯化鈉、氯化鋇、氯化鉀、硫酸鈉等,就價格的方面而言,較佳為使用氯化鈉(食鹽)。就處理效率與生產效率這兩方面而言,相對於顏料100質量份,水溶性無機鹽較佳為使用50質量份~2000質量份,最佳為使用300質量份~1000質量份。As water-soluble inorganic salts, sodium chloride, barium chloride, potassium chloride, sodium sulfate, etc., can be used. In terms of price, sodium chloride (table salt) is preferred. In terms of both processing and production efficiency, for 100 parts by weight of pigment, it is better to use 50 to 2000 parts by weight of water-soluble inorganic salts, and optimally 300 to 1000 parts by weight.
水溶性有機溶劑發揮使顏料及水溶性無機鹽濕潤的作用,若為溶解(混合)於水中且實質上不溶解所使用的無機鹽的有機溶劑,則並無特別限定。其中,由於鹽磨時溫度上升,成為溶劑容易蒸發的狀態,因此就安全性的方面而言,較佳為沸點120℃以上的高沸點溶劑。例如可使用:2-甲氧基乙醇、2-丁氧基乙醇、2-(異戊氧基)乙醇、2-(己氧基)乙醇、二乙二醇、二乙二醇單乙醚、二乙二醇單丁醚、三乙二醇、三乙二醇單甲醚、液狀的聚乙二醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、二丙二醇、二丙二醇單甲醚、二丙二醇單乙醚、液狀的聚丙二醇等。相對於顏料100質量份,水溶性有機溶劑較佳為使用5質量份~1000質量份,最佳為使用50質量份~500質量份。Water-soluble organic solvents serve to wet pigments and water-soluble inorganic salts. There are no particular limitations on organic solvents that dissolve (mix) in water but do not actually dissolve the inorganic salts used. However, because the temperature rises during salt milling, making the solvent prone to evaporation, high-boiling-point solvents with a boiling point above 120°C are preferred for safety reasons. Examples of solvents that can be used include: 2-methoxyethanol, 2-butoxyethanol, 2-(isopentoxy)ethanol, 2-(hexyloxy)ethanol, diethylene glycol, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, liquid polyethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, and liquid polypropylene glycol. For 100 parts by weight of pigment, a water-soluble organic solvent is preferably used from 5 to 1000 parts by weight, with the optimal use being 50 to 500 parts by weight.
於進行鹽磨處理時,為了提高混煉效率,亦可併用色素衍生物。對於顏料的微細化及整粒化而言非常有效。於本發明中所使用的二酮基吡咯並吡咯系顏料組成物的微細化中,較佳為使用所述色素衍生物,但並不限定於該些。色素衍生物的使用量較佳為不對色調造成影響的程度,即,相對於顏料100質量%而為0.5質量%~30質量%的範圍。During salt milling, pigment derivatives may be used to improve mixing efficiency. This is very effective for the micronization and granulation of pigments. In the micronization of the diketopyrrolopyrrole pigment composition used in this invention, the aforementioned pigment derivatives are preferred, but not limited to them. The amount of pigment derivative used is preferably such that it does not affect the hue, i.e., in the range of 0.5% to 30% by weight relative to 100% by weight of the pigment.
另外,於進行鹽磨處理時,視需要亦可添加樹脂。所使用的樹脂的種類並無特別限定,可使用天然樹脂、改質天然樹脂、合成樹脂、經天然樹脂改質的合成樹脂等。所使用的樹脂較佳為於室溫下為固體且呈水不溶性,且進而佳為可於所述有機溶劑中溶解一部分。相對於顏料100質量份,樹脂的使用量較佳為5質量份~200質量份的範圍。Additionally, resin may be added as needed during salt milling. There are no particular limitations on the type of resin used; natural resins, modified natural resins, synthetic resins, and synthetic resins modified from natural resins may be used. Preferably, the resin used is solid at room temperature and water-insoluble, and more preferably, partially soluble in the organic solvent. The amount of resin used is preferably in the range of 5 to 200 parts by weight relative to 100 parts by weight of pigment.
<彩色濾光片用著色組成物> 本發明的彩色濾光片用著色組成物至少包含含有本發明的彩色濾光片用顏料組成物的著色劑、樹脂及溶劑。另外,視需要可使用樹脂型分散劑或用以賦予感光性的光聚合性單體、光聚合起始劑等。 <Coloring Composition for Color Filters> The coloring composition for color filters of this invention comprises at least a colorant, resin, and solvent containing the colorant composition for color filters of this invention. Additionally, resin-based dispersants, photopolymerizable monomers for imparting photosensitivity, photopolymerization initiators, etc., may be used as needed.
<樹脂型分散劑> 本發明的著色組成物可併用樹脂型分散劑。分散劑包括具有吸附於添加著色劑或色素衍生物的性質的著色劑親和性部位、及與著色劑載體具有相容性的部位,並發揮吸附於添加著色劑而使於著色劑載體中的分散穩定化的作用。作為樹脂型分散劑,具體而言,可使用聚胺基甲酸酯、聚丙烯酸酯等多羧酸酯;不飽和聚醯胺、多羧酸、多羧酸(部分)胺鹽、多羧酸銨鹽、多羧酸烷基胺鹽、聚矽氧烷、長鏈聚胺基醯胺磷酸鹽、含有羥基的多羧酸酯或該些的改質物;藉由聚(低級伸烷基亞胺)與具有游離的羧基的聚酯的反應而形成的醯胺或其鹽等油性分散劑;(甲基)丙烯酸-苯乙烯共聚物、(甲基)丙烯酸-(甲基)丙烯酸酯共聚物、苯乙烯-馬來酸共聚物、聚乙烯醇、聚乙烯吡咯啶酮等水溶性樹脂或水溶性高分子化合物;聚酯系、改質聚丙烯酸酯系、環氧乙烷/環氧丙烷加成化合物、磷酸酯系等,該些可單獨使用或混合使用兩種以上,但未必限定於該些。 <Resin-based Dispersants> The coloring composition of this invention can be used in conjunction with resin-based dispersants. The dispersant includes a colorant-affinity site having the property of adsorbing onto the added colorant or pigment derivative, and a site compatible with the colorant carrier, and functions to stabilize the dispersion of the colorant carrier by adsorption onto the added colorant. As a resin-type dispersant, specifically, polycarboxylic acid esters such as polyurethane and polyacrylate can be used; unsaturated polyamides, polycarboxylic acids, polycarboxylic acid (partial) amine salts, polycarboxylic acid ammonium salts, polycarboxylic acid alkylamine salts, polysiloxanes, long-chain polyurethane amide phosphates, polycarboxylic acid esters containing hydroxyl groups, or modified versions thereof; amides or their salts formed by the reaction of poly(lower alkylimides) with polyesters having free carboxyl groups, etc. Dispersants; water-soluble resins or water-soluble polymers such as (meth)acrylic acid-styrene copolymers, (meth)acrylic acid-(meth)acrylate copolymers, styrene-maleic acid copolymers, polyvinyl alcohol, and polyvinylpyrrolidone; polyester-based, modified polyacrylate-based, ethylene oxide/propylene oxide addition compounds, phosphate ester-based, etc., which may be used alone or in combination of two or more, but are not necessarily limited to these.
所述樹脂型分散劑中,就以少量的添加量而使分散體的黏度變低且顯示出高對比度比的理由而言,眾所周知有含有氮原子的接枝共聚物;或於側鏈具有三級胺基、四級銨鹼、含有含氮雜環等的官能基的含有氮原子的丙烯酸系嵌段共聚物及胺基甲酸酯系高分子分散劑等。Among the resin-type dispersants, it is well known that graft copolymers containing nitrogen atoms can reduce the viscosity of the dispersion and exhibit a high contrast ratio with a small amount of addition; or acrylic block copolymers and carbamate polymeric dispersants containing nitrogen atoms that have functional groups such as tertiary amine groups, quaternary ammonium alkali, or nitrogen-containing heterocyclic rings in the side chains.
於在本發明中併用樹脂型分散劑的情況下,較佳為具有酸性取代基的樹脂型分散劑,其中,具有芳香族羧基或磷酸基的樹脂型分散劑的防止分散後的著色劑的再凝聚的效果特別大,因此特佳。作為具有芳香族羧基的樹脂型分散劑,可列舉WO2008/007776號公報、日本專利特開2008-029901號公報、日本專利特開2009-155406號公報、日本專利特開2009-155406號公報、日本專利特開2010-185934號公報、日本專利特開2011-157416號公報中記載的樹脂型分散劑,但並不限定於該些。When resin-type dispersants are used in conjunction with the present invention, resin-type dispersants with acidic substituents are preferred. Among them, resin-type dispersants with aromatic carboxyl or phosphate groups are particularly effective in preventing the re-agglomeration of the dispersed colorant, and are therefore especially preferred. Resin-type dispersants having aromatic carboxyl groups include, but are not limited to, the resin-type dispersants described in Japanese Patent Application Publication No. WO2008/007776, Japanese Patent Application Publication No. 2008-029901, Japanese Patent Application Publication No. 2009-155406, Japanese Patent Application Publication No. 2009-155406, Japanese Patent Application Publication No. 2010-185934, and Japanese Patent Application Publication No. 2011-157416.
相對於著色劑總量,樹脂型分散劑較佳為使用5質量份~200質量份,就成膜性的觀點而言,更佳為使用5質量份~100質量份。Relative to the total amount of colorant, the resin-type dispersant is preferably used in the range of 5 to 200 parts by weight, and from the viewpoint of film formation, it is even more preferably used in the range of 5 to 100 parts by weight.
<樹脂> 作為本發明的著色組成物的必需成分的樹脂使著色劑分散、染色或浸透,可列舉熱塑性樹脂等。另外,於以鹼顯影型著色抗蝕劑材的形態使用的情況下,較佳為使用將含有酸性基的乙烯性不飽和單體共聚而成的鹼可溶性乙烯系樹脂。另外,為了進一步提高光感度,亦可使用具有乙烯性不飽和雙鍵的活性能量線硬化性樹脂。 <Resin> The resin, an essential component of the coloring composition of this invention, disperses, stains, or impregnates the colorant; examples include thermoplastic resins. Furthermore, when used in the form of an alkaline developing type coloring and anti-corrosion agent, it is preferable to use an alkaline-soluble vinyl resin copolymerized from vinyl unsaturated monomers containing acidic groups. Additionally, to further improve photosensitivity, an active energy line curing resin having vinyl unsaturated double bonds can also be used.
特別是,將於側鏈具有乙烯性不飽和雙鍵的活性能量線硬化性樹脂用於鹼顯影型著色抗蝕劑材中,藉此於利用活性能量線進行曝光而形成塗膜時,樹脂進行三維交聯,藉此著色劑得到固定,耐熱性變得良好,且可抑制著色劑的由熱所致的褪色(分光特性的惡化)。另外,亦具有如下效果:於顯影步驟中,亦抑制著色劑成分的凝聚、析出。In particular, when an active energy line curing resin with ethylene-unsaturated double bonds on its side chains is used in alkaline developing coloring and anti-corrosion agents, the resin undergoes three-dimensional cross-linking during the formation of the coating through exposure using active energy lines. This fixes the colorant, improves heat resistance, and inhibits heat-induced fading of the colorant (deterioration of spectrophotometric properties). Furthermore, it also inhibits the aggregation and precipitation of colorant components during the developing process.
作為樹脂,較佳為於可見光區域的400 nm~700 nm的所有波長區域中分光透過率較佳為80%以上、更佳為95%以上的樹脂。As a resin, it is preferably a resin with a spectral transmittance of 80% or more, and more preferably 95% or more, in all wavelength regions of the visible light region from 400 nm to 700 nm.
為了使著色劑較佳地分散,樹脂的重量平均分子量(Mw)較佳為2,000~80,000的範圍,更佳為3,000~40,000的範圍。另外,數量平均分子量(Mn)較佳為3000~40,000的範圍,Mw/Mn的值較佳為10以下。To ensure better dispersion of the colorant, the weight average molecular weight (Mw) of the resin is preferably in the range of 2,000 to 80,000, more preferably in the range of 3,000 to 40,000. Additionally, the number average molecular weight (Mn) is preferably in the range of 3,000 to 40,000, and the Mw/Mn ratio is preferably 10 or less.
於將樹脂用作彩色濾光片用感光性著色組成物的情況下,作為著色劑吸附基及顯影時的鹼可溶基發揮作用的羧基、與作為對於著色劑載體及溶劑的親和性基發揮作用的脂肪族基及芳香族基的平衡對於著色劑的分散性、浸透性、顯影性以及耐久性而言重要,較佳為使用酸價20 mgKOH/g~300 mgKOH/g的樹脂。若酸價未滿20 mgKOH/g,則存在如下情況:對於顯影液的溶解性差而難以形成微細圖案。若超過300 mgKOH/g,則存在如下情況:不會留下微細圖案。When resins are used as photosensitive coloring components for color filters, the balance between the carboxyl groups, which act as adsorbent groups and alkali-soluble groups during development, and the aliphatic and aromatic groups, which act as affinity groups for the colorant carrier and solvent, is important for the dispersibility, penetration, development, and durability of the colorant. It is preferable to use resins with an acid value of 20 mgKOH/g to 300 mgKOH/g. If the acid value is less than 20 mgKOH/g, the following issues arise: poor solubility in the developing solution makes it difficult to form fine patterns. If it exceeds 300 mgKOH/g, the following issues arise: no fine patterns are left.
關於樹脂,就成膜性及諸耐性良好的方面而言,相對於著色劑的總質量100質量份,較佳為以20質量份以上的量使用,就著色劑濃度高且可顯現出良好的顏色特性的方面而言,較佳為以1000質量份以下的量使用。Regarding the resin, in terms of good film-forming properties and resistance, it is preferable to use an amount of 20 parts by weight or more relative to 100 parts by weight of the total colorant. In terms of high colorant concentration and good color characteristics, it is preferable to use an amount of 1000 parts by weight or less.
作為樹脂中所使用的熱塑性樹脂,例如可列舉:丙烯酸樹脂、丁縮醛樹脂、苯乙烯-馬來酸共聚物、氯化聚乙烯、氯化聚丙烯、聚氯乙烯、氯乙烯-乙酸乙烯酯共聚物、聚乙酸乙烯酯、聚胺基甲酸酯系樹脂、聚酯樹脂、乙烯系樹脂、醇酸樹脂、聚苯乙烯樹脂、聚醯胺樹脂、橡膠系樹脂、環化橡膠系樹脂、纖維素類、聚乙烯(高密度聚乙烯(High Density Polyethylene,HDPE)、低密度聚乙烯(Low Density Polyethylene,LDPE))、聚丁二烯及聚醯亞胺樹脂等。其中,較佳為使用丙烯酸樹脂。Examples of thermoplastic resins used in resins include: acrylic resins, butyral resins, styrene-maleic acid copolymers, chlorinated polyethylene, chlorinated polypropylene, polyvinyl chloride, vinyl chloride-vinyl acetate copolymers, polyvinyl acetate, polyurethane resins, polyester resins, ethylene resins, alkyd resins, polystyrene resins, polyamide resins, rubber resins, cyclic rubber resins, cellulose resins, polyethylene (high-density polyethylene (HDPE), low-density polyethylene (LDPE)), polybutadiene, and polyimide resins. Among these, acrylic resins are preferred.
作為將含有酸性基的乙烯性不飽和單體共聚而成的乙烯系鹼可溶性樹脂,例如可列舉具有羧基、磺基等酸性基的樹脂。 作為鹼可溶性樹脂,具體而言,可列舉:具有酸性基的丙烯酸樹脂、α-烯烴/馬來酸(酐)共聚物、苯乙烯/苯乙烯磺酸共聚物、乙烯/(甲基)丙烯酸共聚物或異丁烯/馬來酸(酐)共聚物等。其中,選自具有酸性基的丙烯酸樹脂及苯乙烯/苯乙烯磺酸共聚物中的至少一種樹脂、特別是具有酸性基的丙烯酸樹脂的耐熱性、透明性高,因此可適宜使用。 Ethylene-based alkali-soluble resins, which are copolymers of ethylene-containing unsaturated monomers with acidic groups, include, for example, resins with acidic groups such as carboxyl and sulfonyl groups. Specifically, alkali-soluble resins include: acrylic resins with acidic groups, α-olefin/maleic anhydride copolymers, styrene/styrene sulfonic acid copolymers, ethylene/(meth)acrylic acid copolymers, or isobutylene/maleic anhydride copolymers. Among these, resins selected from at least one of acrylic resins with acidic groups and styrene/styrene sulfonic acid copolymers, especially acrylic resins with acidic groups, have high heat resistance and transparency, and are therefore suitable for use.
作為具有乙烯性不飽和雙鍵的活性能量線硬化性樹脂,例如可列舉藉由以下所示的(i)或(ii)的方法而導入了不飽和乙烯性雙鍵的樹脂。As an active energy line curing resin having ethylene unsaturated double bonds, examples include resins incorporating unsaturated ethylene double bonds by means of (i) or (ii) shown below.
[方法(i)] 作為方法(i),例如有如下方法:對於藉由使具有環氧基的不飽和乙烯性單體、與其他的一種以上的單體共聚而獲得的共聚物的側鏈環氧基,加成反應具有不飽和乙烯性雙鍵的不飽和一元酸的羧基,進而使所生成的羥基與多元酸酐反應,從而導入不飽和乙烯性雙鍵及羧基。 [Method (i)] Method (i) includes, for example, the following method: An addition reaction is performed on the carboxyl group of an unsaturated monocarboxylic acid having an unsaturated vinyl double bond to the side-chain epoxy group of a copolymer obtained by copolymerizing an unsaturated vinyl monomer having an epoxy group with one or more other monomers; the resulting hydroxyl group then reacts with a polycarboxylic acid anhydride, thereby introducing an unsaturated vinyl double bond and a carboxyl group.
作為具有環氧基的不飽和乙烯性單體,例如可列舉(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸甲基縮水甘油酯、(甲基)丙烯酸2-縮水甘油氧基乙酯、(甲基)丙烯酸3,4-環氧丁酯及(甲基)丙烯酸3,4-環氧環己酯,該些可單獨使用,亦可併用兩種以上。就與下一步驟的不飽和一元酸的反應性的觀點而言,較佳為(甲基)丙烯酸縮水甘油酯。As unsaturated vinyl monomers with epoxy groups, examples include glycidyl (meth)acrylate, methyl glycidyl (meth)acrylate, 2-glycidyl oxyethyl (meth)acrylate, 3,4-epoxybutyl (meth)acrylate, and 3,4-epoxycyclohexyl (meth)acrylate. These can be used alone or in combination of two or more. From the viewpoint of reactivity with the unsaturated monocarboxylic acid in the next step, glycidyl (meth)acrylate is preferred.
作為不飽和一元酸,可列舉(甲基)丙烯酸、丁烯酸、鄰乙烯基苯甲酸、間乙烯基苯甲酸、對乙烯基苯甲酸、(甲基)丙烯酸的α位鹵代烷基、烷氧基、鹵素、硝基、氰基取代體等單羧酸等,該些可單獨使用,亦可併用兩種以上。As unsaturated monocarboxylic acids, examples include (meth)acrylic acid, butenoic acid, ortho-vinylbenzoic acid, meta-vinylbenzoic acid, p-vinylbenzoic acid, and monocarboxylic acids with α-haloalkyl, alkoxy, halogen, nitro, or cyano substituents of (meth)acrylic acid. These can be used alone or in combination of two or more.
作為多元酸酐,可列舉四氫鄰苯二甲酸酐、鄰苯二甲酸酐、六氫鄰苯二甲酸酐、琥珀酸酐、馬來酸酐等,該些可單獨使用,亦可併用兩種以上。亦可增加羧基的數量等,視需要使用偏苯三甲酸酐等三羧酸酐、或使用均苯四甲酸二酐等四羧酸二酐將殘留的酐基水解。另外,作為多元酸酐,若使用具有不飽和乙烯性雙鍵的四氫鄰苯二甲酸酐或馬來酸酐,則可進一步增加不飽和乙烯性雙鍵。Examples of polybasic acid anhydrides include tetrahydrophthalic anhydride, phthalic anhydride, hexahydrophthalic anhydride, succinic anhydride, and maleic anhydride. These can be used alone or in combination. The number of carboxyl groups can also be increased by using tricarboxylic anhydrides such as trimellitic anhydride, or tetracarboxylic dianhydrides such as pyromellitic dianhydride, to hydrolyze residual anhydride groups, as needed. Furthermore, as polybasic acid anhydrides, using tetrahydrophthalic anhydride or maleic anhydride, which have unsaturated vinyl double bonds, can further increase the number of unsaturated vinyl double bonds.
作為方法(i)的類似方法,例如有如下方法:對於藉由使具有羧基的不飽和乙烯性單體、與其他的一種以上的單體共聚而獲得的共聚物的側鏈羧基的一部分,加成反應具有環氧基的不飽和乙烯性單體,從而導入不飽和乙烯性雙鍵及羧基。As a similar method to method (i), there is, for example, the following method: for part of the side chain carboxyl group of a copolymer obtained by copolymerizing an unsaturated vinyl monomer having a carboxyl group with one or more other monomers, an addition reaction is performed on an unsaturated vinyl monomer having an epoxy group, thereby introducing an unsaturated vinyl double bond and a carboxyl group.
[方法(ii)] 作為方法(ii),有如下方法:使具有異氰酸酯基的不飽和乙烯性單體的異氰酸酯基、和藉由使用具有羥基的不飽和乙烯性單體並與其他的具有羧基的不飽和一元酸的單體、或其他單體共聚而獲得的共聚物的側鏈羥基進行反應。 [Method (ii)] Method (ii) includes reacting the isocyanate group of an unsaturated vinyl monomer having an isocyanate group with the side-chain hydroxyl groups of a copolymer obtained by copolymerizing an unsaturated vinyl monomer having a hydroxyl group with other unsaturated monocarboxylic acid monomers having carboxyl groups, or other monomers.
作為具有羥基的不飽和乙烯性單體,可列舉(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯或(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯或(甲基)丙烯酸3-羥基丁酯或(甲基)丙烯酸4-羥基丁酯、丙三醇(甲基)丙烯酸酯或環己烷二甲醇單(甲基)丙烯酸酯等(甲基)丙烯酸羥基烷基酯類,該些可單獨使用,亦可併用兩種以上。另外,亦可使用對所述(甲基)丙烯酸羥基烷基酯加成聚合環氧乙烷、環氧丙烷及/或環氧丁烷等而成的聚醚單(甲基)丙烯酸酯、或加成(聚)γ-戊內酯、(聚)ε-己內酯及/或(聚)12-羥基硬脂酸等而成的(聚)酯單(甲基)丙烯酸酯。就抑制塗膜異物的觀點而言,較佳為(甲基)丙烯酸2-羥基乙酯或丙三醇(甲基)丙烯酸酯。As unsaturated vinyl monomers with hydroxyl groups, examples include 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate or 3-hydroxypropyl methacrylate, 2-hydroxybutyl methacrylate or 3-hydroxybutyl methacrylate or 4-hydroxybutyl methacrylate, glycerol methacrylate or cyclohexanediol mono(meth)acrylate, and other hydroxyalkyl methacrylates. These can be used alone or in combination of two or more. Alternatively, polyether mono(meth)acrylates formed by the addition polymerization of hydroxyalkyl methacrylates with ethylene oxide, propylene oxide, and/or butane, or poly(meth)acrylates formed by the addition polymerization of γ-valerol, ε-caprolactone, and/or 12-hydroxystearic acid, may be used. From the viewpoint of suppressing foreign matter in the coating, 2-hydroxyethyl methacrylate or glycerol (meth)acrylate is preferred.
作為具有異氰酸酯基的不飽和乙烯性單體,可列舉2-(甲基)丙烯醯氧基乙基異氰酸酯或1,1-雙〔(甲基)丙烯醯氧基〕乙基異氰酸酯等,但並不限定於該些,亦可併用兩種以上。Examples of unsaturated vinyl monomers having an isocyanate group include 2-(meth)acryloxyethyl isocyanate or 1,1-bis[(meth)acryloxy]ethyl isocyanate, but are not limited to these, and two or more may be used together.
<熱硬化性化合物> 本發明的著色組成物可含有熱硬化性化合物。作為熱硬化性化合物,例如可列舉環氧化合物及/或樹脂、苯並胍胺化合物及/或樹脂、松香改質馬來酸化合物及/或樹脂、松香改質富馬酸化合物及/或樹脂、三聚氰胺化合物及/或樹脂、脲化合物及/或樹脂、酚化合物及/或樹脂,但本發明並不限定於此。 於在本發明中使用熱硬化性化合物的情況下,就耐熱性、耐溶劑性等的觀點而言,較佳為環氧化合物。作為環氧化合物,只要具有環氧基,則並無特別限制,可為低分子化合物,亦可為樹脂之類的高分子量化合物,為了獲得高交聯密度的塗膜,特佳為多官能的環氧化合物。 <Thermosetting Compounds> The coloring composition of this invention may contain thermosetting compounds. Examples of thermosetting compounds include, for instance, epoxy compounds and/or resins, benzoguanamine compounds and/or resins, rosin-modified maleic acid compounds and/or resins, rosin-modified fumaric acid compounds and/or resins, melamine compounds and/or resins, urea compounds and/or resins, and phenolic compounds and/or resins, but this invention is not limited to these. When using thermosetting compounds in this invention, epoxy compounds are preferred from the viewpoint of heat resistance, solvent resistance, etc. As an epoxy compound, there are no particular limitations as long as it contains epoxy groups; it can be a low-molecular-weight compound or a high-molecular-weight compound such as a resin. For obtaining a coating with high crosslinking density, a multifunctional epoxy compound is particularly preferred.
作為環氧化合物的較佳的重量平均分子量,較佳為200以上、100,000以下。更佳的分子量為300以上、10,000以下,進而佳為500以上、5000以下。The preferred weight-average molecular weight of the epoxide is 200 or more and 100,000 or less. More preferably, the molecular weight is 300 or more and 10,000 or less, and even more preferably, 500 or more and 5,000 or less.
作為環氧化合物,雙酚A型環氧化合物、雙酚F型環氧化合物、甲酚酚醛清漆型環氧化合物、聯苯型環氧化合物、脂環式環氧化合物等均可使用。較佳為酚醛清漆型環氧化合物及脂環式環氧化合物,特佳為脂環式環氧化合物。官能基數較佳為二官能以上,就熱交聯性優異的方面而言,更佳為三官能以上。As epoxides, bisphenol A type epoxides, bisphenol F type epoxides, cresol phenolic varnish type epoxides, biphenyl type epoxides, and alicyclic epoxides can all be used. Phenolic varnish type epoxides and alicyclic epoxides are preferred, and alicyclic epoxides are particularly preferred. The functional group is preferably difunctional or higher, and trifunctional or higher is more preferred in terms of excellent thermal crosslinking properties.
作為二官能環氧化合物,可列舉:迪愛生(DIC)製造的艾比克隆(EPICLON)830、840、850、860、1050、2050、3050、4050、7050、HM-091、101;長瀨化成(Nagase ChemteX)製造的丹納考爾(Denacol)EX-211、212、252、711、721等。Examples of difunctional epoxy compounds include: EPICLON 830, 840, 850, 860, 1050, 2050, 3050, 4050, 7050, HM-091, and 101 manufactured by DIC; and Denacol EX-211, 212, 252, 711, and 721 manufactured by Nagase ChemteX.
作為三官能以上的多官能環氧化合物,可列舉酚醛清漆型環氧化合物、作為高分子脂環族主鏈環氧化合物的EHPE3150(大賽璐(Daicel)化學工業公司製造)等。作為酚醛清漆型環氧化合物,具體而言,可列舉:EOCN-1020、EOCN-102S、EOCN-103S、EOCN-104S、EOCN-4500、EOCN-4600、XD-1000、XD-1000-L、XD-1000-2L、NC-3000、NC-3000-H(以上為日本化藥公司製造);YDPN-638、YDCN-700-2、YDCN-700-3、YDCN-700-5、YDCN-700-7、YDCN-700-10、YDCN-704、YDCN-704A(以上為新日鐵化學公司製造);N-660、N-665、N-670、N-673、N-680、N-690、N-695、N-665-EXP、N-672-EXP、N-655-EXP-S、N-662-EXP-S(以上為迪愛生(DIC)公司製造)等。另外,亦可列舉作為三官能環氧化合物的特克莫(Techmore)VG3101(普林泰科(Printec)公司製造)、作為四官能環氧化合物的泰特拉德(TETRAD)-C、泰特拉德(TETRAD)-X(以上為三菱瓦斯化學公司製造)等。另外,亦可列舉長瀨化成(Nagase ChemteX)製造的丹納考爾(Denacol)EX-313、314、321、411、421、512、521、611、612、614、614B、622等。另外,亦可列舉三菱化學製造的JER1031S、1302H60、604、630、630LSD等。Examples of multifunctional epoxy compounds with three or more functions include phenolic varnish-type epoxy compounds and EHPE3150 (manufactured by Daicel Chemical Co., Ltd.), a high-molecular-weight alicyclic main-chain epoxy compound. Specifically, examples of phenolic varnish-type epoxy compounds include: EOCN-1020, EOCN-102S, EOCN-103S, EOCN-104S, EOCN-4500, EOCN-4600, XD-1000, XD-1000-L, XD-1000-2L, NC-3000, NC-3000-H (manufactured by Nippon Kayaku Co., Ltd.); YDPN-638, YDCN-700-2, YDCN-700-3. YDCN-700-5, YDCN-700-7, YDCN-700-10, YDCN-704, YDCN-704A (all manufactured by Nippon Steel Chemicals); N-660, N-665, N-670, N-673, N-680, N-690, N-695, N-665-EXP, N-672-EXP, N-655-EXP-S, N-662-EXP-S (all manufactured by DIC), etc. In addition, examples include Techmore VG3101 (manufactured by Printec), a trifunctional epoxide; and TETRAD-C and TETRAD-X (manufactured by Mitsubishi Gas Chemical), both tetrafunctional epoxides. Additionally, examples include Denacol EX-313, 314, 321, 411, 421, 512, 521, 611, 612, 614, 614B, and 622, manufactured by Nagase ChemteX. Furthermore, examples include JER1031S, 1302H60, 604, 630, and 630LSD, manufactured by Mitsubishi Chemical.
<有機溶劑> 為了容易進行如下操作,而使本發明的著色組成物含有有機溶劑,所述操作:使著色劑充分分散、浸透於著色劑載體中,並於玻璃基板等基板上以乾燥膜厚成為0.2 μm~5 μm的方式進行塗佈來形成著色膜。除了考慮著色組成物的塗佈性良好以外,亦考慮著色組成物各成分的溶解性以及安全性來選定有機溶劑。 <Organic Solvent> To facilitate the following operation, the coloring composition of the present invention contains an organic solvent: the colorant is fully dispersed and impregnated in a colorant carrier, and then coated onto a substrate such as a glass substrate to form a colored film with a dried film thickness of 0.2 μm to 5 μm. The organic solvent is selected considering not only good coatability of the coloring composition but also the solubility and safety of each component of the coloring composition.
作為有機溶劑,例如可列舉:乳酸乙酯、苄醇、1,3-丁二醇(1,3-butanediol)、1,3-丁二醇(1,3-butylene glycol)、1,3-丁二醇二乙酸酯、1,4-二噁烷、2-庚酮、2-甲基-1,3-丙二醇、3,5,5-三甲基-2-環己烯-1-酮、3,3,5-三甲基環己酮、3-乙氧基丙酸乙酯、3-甲基-1,3-丁二醇、3-甲氧基-3-甲基-1-丁醇、3-甲氧基-3-甲基丁基乙酸酯、3-甲氧基丁醇、3-甲氧基丁基乙酸酯、4-庚酮、間二甲苯、間二乙基苯、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、正丁醇、正丁基苯、乙酸正丙酯、鄰二甲苯、鄰二乙基苯、對二乙基苯、第二丁基苯、第三丁基苯、γ-丁內酯、異丁醇、異佛爾酮、乙二醇二乙醚、乙二醇二丁醚、乙二醇單異丙醚、乙二醇單乙醚、乙二醇單乙醚乙酸酯、乙二醇單第三丁醚、乙二醇單丁醚、乙二醇單丁醚乙酸酯、乙二醇單丙醚、乙二醇單己醚、乙二醇單甲醚、乙二醇單甲醚乙酸酯、二異丁基酮、二乙二醇二乙醚、二乙二醇二甲醚、二乙二醇單異丙醚、二乙二醇單乙醚乙酸酯、二乙二醇單丁醚、二乙二醇單丁醚乙酸酯、二乙二醇單甲醚、環己醇、環己醇乙酸酯、環己酮、二丙二醇二甲醚、二丙二醇甲醚乙酸酯、二丙二醇單乙醚、二丙二醇單丁醚、二丙二醇單丙醚、二丙二醇單甲醚、二丙酮醇、甘油三乙酸酯、三丙二醇單丁醚、三丙二醇單甲醚、丙二醇二乙酸酯、丙二醇苯基醚、丙二醇單乙醚、丙二醇單乙醚乙酸酯、丙二醇單丁醚、丙二醇單丙醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單甲醚丙酸酯、甲基異丁基酮、甲基環己醇、乙酸正戊酯、乙酸正丁酯、乙酸異戊酯、乙酸異丁酯、乙酸丙酯、二元酸酯等。 該些溶劑可單獨使用,或者視需要以任意比率混合使用兩種以上。 Examples of organic solvents include: ethyl lactate, benzyl alcohol, 1,3-butanediol, 1,3-butylene glycol, 1,3-butanediol diacetate, 1,4-dioxane, 2-heptanone, 2-methyl-1,3-propanediol, 3,5,5-trimethyl-2-cyclohexen-1-one, 3,3,5-trimethylcyclohexanone, ethyl 3-ethoxypropionate, 3-methyl-1,3-butanediol, 3-methoxy-3-methyl-1-butanol, 3-methoxy-3-methylbutylacetate, 3-methoxybutanol, 3-methoxybutylacetate, and 4-heptanone. m-Xylene, m-Diethylbenzene, N,N-Dimethylacetamide, N,N-Dimethylformamide, n-Butanol, n-Butylbenzene, n-Propyl acetate, Ortho-xylene, Ortho-Diethylbenzene, p-Diethylbenzene, Dibutylbenzene, Tertiary Butylbenzene, γ-Butyrolactone, Isobutanol, Isophorone, Ethylene glycol diethyl ether, Ethylene glycol dibutyl ether, Ethylene glycol monoisopropyl ether, Ethylene glycol monoethyl ether, Ethylene glycol monoethyl ether acetate, Ethylene glycol monotertyl ether, Ethylene glycol monobutyl ether, Ethylene glycol monobutyl ether acetate Ethylene glycol monopropyl ether, ethylene glycol monohexyl ether, ethylene glycol monomethyl ether, ethylene glycol monomethyl ether acetate, diisobutyl ketone, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether, diethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether, cyclohexanol, cyclohexanol acetate, cyclohexanone, dipropylene glycol dimethyl ether, dipropylene glycol methyl ether acetate, dipropylene glycol monoethyl ether, dipropylene glycol monobutyl ether, dipropylene glycol monopropyl ether The solvents include: dipropylene glycol monomethyl ether, diacetone alcohol, glyceryl triacetate, tripropylene glycol monobutyl ether, tripropylene glycol monomethyl ether, propylene glycol diacetate, propylene glycol phenyl ether, propylene glycol monoethyl ether, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether, propylene glycol monopropyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, methyl isobutyl ketone, methyl cyclohexanol, n-amyl acetate, n-butyl acetate, isoamyl acetate, isobutyl acetate, propyl acetate, and diesters. These solvents can be used alone or in mixtures of two or more in any ratio as needed.
其中,就著色劑的分散性、浸透性及著色組成物的塗佈性良好的方面而言,較佳為使用乳酸乙酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯等乙二醇乙酸酯類、苄醇、二丙酮醇、3-甲氧基丁醇、丙二醇單甲醚等醇類或環己酮等酮類。In terms of the good dispersibility, penetration and coatability of the colorant and the coloring composition, it is preferable to use ethylene glycol acetates such as ethyl lactate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monomethyl ether acetate, etc., alcohols such as benzyl alcohol, diacetone alcohol, 3-methoxybutanol, propylene glycol monomethyl ether, etc., or ketones such as cyclohexanone.
另外,關於有機溶劑,就可將著色組成物調節為適當的黏度並形成作為目標的均勻的膜厚的著色膜的方面而言,相對於著色劑100質量份,較佳為以500質量份~4000質量份的量使用。In addition, regarding the organic solvent, in order to adjust the coloring composition to an appropriate viscosity and form a colored film of uniform thickness as desired, it is preferable to use an amount of 500 to 4000 parts by weight of the colorant, rather than 100 parts by weight.
<光聚合性單體> 本發明的著色組成物亦可含有光聚合性單體。光聚合性單體包含藉由紫外線或熱等而硬化並生成透明樹脂的單體或寡聚物。 <Photopolymerizable Monomers> The coloring composition of this invention may also contain photopolymerizable monomers. Photopolymerizable monomers include monomers or oligomers that are cured by ultraviolet light or heat to form a transparent resin.
作為藉由紫外線或熱等而硬化並生成透明樹脂的單體、寡聚物,例如可列舉(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸β-羧基乙酯、聚乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、1,6-己二醇二縮水甘油醚二(甲基)丙烯酸酯、雙酚A二縮水甘油醚二(甲基)丙烯酸酯、新戊二醇二縮水甘油醚二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、(甲基)丙烯酸三環癸烷基酯、酯丙烯酸酯、羥甲基化三聚氰胺的(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、胺基甲酸酯丙烯酸酯等各種丙烯酸酯及甲基丙烯酸酯、(甲基)丙烯酸、苯乙烯、乙酸乙烯酯、羥基乙基乙烯醚、乙二醇二乙烯醚、季戊四醇三乙烯醚、(甲基)丙烯醯胺、N-羥基甲基(甲基)丙烯醯胺、N-乙烯基甲醯胺、丙烯腈等,但未必限定於該些。 該些光聚合性單體可單獨使用一種,或者視需要以任意比率混合使用兩種以上。 Monomers and oligomers that harden and form transparent resins by ultraviolet light or heat include, for example, methyl methacrylate, ethyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, cyclohexyl methacrylate, β-carboxyethyl methacrylate, polyethylene glycol dimethacrylate, 1,6-hexanediol dimethacrylate, triethylene glycol dimethacrylate, tripropylene glycol dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, and 1,6-hexanediol diglycidyl ether dimethacrylate. Bisphenol A diglycidyl ether di(meth)acrylate, neopentyl glycol diglycidyl ether di(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol penta(meth)acrylate, tricyclodecyl methacrylate, ester acrylates, hydroxymethylated melamine methacrylate, epoxy(meth)acrylates, carbamate acrylates, and various other acrylates, as well as methacrylates, methacrylic acid, styrene, vinyl acetate, hydroxyethyl vinyl ether, ethylene glycol divinyl ether, pentaerythritol trivinyl ether, (meth)acrylamide, N-hydroxymethyl(meth)acrylamide, N-vinylmethylamine, acrylonitrile, etc., but not necessarily limited to these. These photopolymerizable monomers can be used alone, or two or more can be mixed in any ratio as needed.
以著色劑的總質量為基準(100質量份),光聚合性單體的調配量較佳為5質量份~400質量份,就光硬化性及顯影性的觀點而言,更佳為10質量份~300質量份。Based on the total mass of the colorant (100 parts by mass), the preferred amount of photopolymerizable monomer is 5 to 400 parts by mass, and from the perspective of photocurability and development, it is more preferably 10 to 300 parts by mass.
<光聚合起始劑> 為了藉由紫外線照射而使該組成物硬化並利用光刻法來形成濾光片區段,於本發明的著色組成物中亦可含有光聚合起始劑。此外,可以溶劑顯影型或鹼顯影型感光性著色組成物的形態進行製備。 <Photopolymerization Initiator> A photopolymerization initiator may also be included in the colorimetric composition of the present invention for hardening the composition by ultraviolet irradiation and forming filter segments using photolithography. Furthermore, it can be prepared in the form of solvent-developed or alkali-developed photosensitive colorimetric compositions.
作為光聚合起始劑,可使用:4-苯氧基二氯苯乙酮、4-第三丁基-二氯苯乙酮、二乙氧基苯乙酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、1-羥基環己基苯基酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉代丙烷-1-酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮或2-苄基-2-二甲基胺基-1-(4-嗎啉代苯基)-丁烷-1-酮等苯乙酮系化合物;安息香、安息香甲醚、安息香乙醚、安息香異丙醚或苄基二甲基縮酮等安息香系化合物;二苯甲酮、苯甲醯基苯甲酸、苯甲醯基苯甲酸甲酯、4-苯基二苯甲酮、羥基二苯甲酮、丙烯酸化二苯甲酮、4-苯甲醯基-4'-甲基二苯基硫醚或3,3',4,4'-四(第三丁基過氧化羰基)二苯甲酮等二苯甲酮系化合物;硫雜蒽酮、2-氯硫雜蒽酮、2-甲基硫雜蒽酮、異丙基硫雜蒽酮、2,4-二異丙基硫雜蒽酮或2,4-二乙基硫雜蒽酮等硫雜蒽酮系化合物;2,4,6-三氯-均三嗪、2-苯基-4,6-雙(三氯甲基)-均三嗪、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-均三嗪、2-(對甲苯基)-4,6-雙(三氯甲基)-均三嗪、2-胡椒基-4,6-雙(三氯甲基)-均三嗪、2,4-雙(三氯甲基)-6-苯乙烯基-均三嗪、2-(萘並-1-基)-4,6-雙(三氯甲基)-均三嗪、2-(4-甲氧基-萘並-1-基)-4,6-雙(三氯甲基)-均三嗪、2,4-三氯甲基-(胡椒基)-6-三嗪或2,4-三氯甲基-(4'-甲氧基苯乙烯基)-6-三嗪等三嗪系化合物;1,2-辛二酮,1-〔4-(苯硫基)-,2-(O-苯甲醯基肟)〕或O-(乙醯基)-N-(1-苯基-2-氧代-2-(4'-甲氧基-萘基)亞乙基)羥胺等肟酯系化合物;雙(2,4,6-三甲基苯甲醯基)苯基膦氧化物或2,4,6-三甲基苯甲醯基二苯基膦氧化物等膦系化合物;9,10-菲醌、樟腦醌、乙基蒽醌等醌系化合物;硼酸酯系化合物;咔唑系化合物;咪唑系化合物;或者二茂鈦系化合物等。 該些光聚合起始劑可單獨使用一種,或者視需要以任意比率混合使用兩種以上。 As photopolymerization initiators, the following acetophenone compounds can be used: 4-phenoxydichloroacetophenone, 4-tert-butyl-dichloroacetophenone, diethoxyacetophenone, 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropane-1-one, 1-hydroxycyclohexylphenyl one, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholino)phenyl]-1-butanone, or 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butane-1-one; benzoin, benzoin methyl Benzoin-based compounds, including benzoin ether, benzoin isopropyl ether, or benzyl dimethyl ketone; benzophenone-based compounds, including benzoylbenzoic acid, methyl benzoate, 4-phenylbenzophenone, hydroxybenzophenone, acrylated benzophenone, 4-benzoyl-4'-methyl diphenyl sulfide, or 3,3',4,4'-tetra(tert-butylperoxycarbonyl)benzophenone; thioanthraquinone-based compounds, including 2-chlorothioanthraquinone, 2-methylthioanthraquinone, isopropylthioanthraquinone, 2,4-diisopropylthioanthraquinone, or 2,4-diethylthioanthraquinone; and 2,4,6-trichloro-triazine. 2-Phenylacetyl-4,6-bis(trichloromethyl)-triazine, 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-triazine, 2-(p-tolyl)-4,6-bis(trichloromethyl)-triazine, 2-piperyl-4,6-bis(trichloromethyl)-triazine, 2,4-bis(trichloromethyl)-6-styryl-triazine, 2-(naphtho-1-yl)-4,6-bis(trichloromethyl)-triazine, 2-(4-methoxy-naphtho-1-yl)-4,6-bis(trichloromethyl)-triazine, 2,4-trichloromethyl-(piperyl)-6-triazine or 2,4-trichloromethyl-(4 Triazine compounds such as '-methoxystyryl'-6-triazine; oxime ester compounds such as 1,2-octanedione, 1-[4-(phenylthio)-,2-(O-benzoyloxime)] or O-(acetyl)-N-(1-phenyl-2-oxo-2-(4'-methoxy-naphthyl)ethylene)hydroxylamine; phosphine compounds such as bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide or 2,4,6-trimethylbenzoyldiphenylphosphine oxide; quinone compounds such as 9,10-phenanthroquinone, camphorquinone, and ethylanthraquinone; borate ester compounds; carbazole compounds; imidazole compounds; or titanium thiocenene compounds, etc. These photopolymerization initiators can be used alone, or two or more can be mixed in any ratio as needed.
相對於著色劑100質量份,光聚合起始劑的含量較佳為2質量份~200質量份,就光硬化性及顯影性的觀點而言,更佳為3質量份~150質量份。The content of photopolymerization initiator is preferably 2 to 200 parts by weight relative to 100 parts by weight of colorant, and more preferably 3 to 150 parts by weight from the viewpoint of photocurability and development.
<增感劑> 進而,於本發明的著色組成物中可含有增感劑。 作為增感劑,可列舉:查耳酮(chalcone)衍生物、二亞苄基丙酮(dibenzalacetone)等所代表的不飽和酮類、苯偶醯或樟腦醌等所代表的1,2-二酮衍生物、安息香衍生物、芴衍生物、萘醌衍生物、蒽醌衍生物、氧雜蒽衍生物、硫雜蒽衍生物、氧雜蒽酮衍生物、硫雜蒽酮衍生物、香豆素衍生物、酮基香豆素衍生物、花青衍生物、部花青衍生物、氧雜菁衍生物等聚次甲基色素、吖啶衍生物、吖嗪衍生物、噻嗪衍生物、噁嗪衍生物、吲哚啉衍生物、薁衍生物、薁鎓(azulenium)衍生物、方酸內鎓衍生物、卟啉衍生物、四苯基卟啉衍生物、三芳基甲烷衍生物、四苯並卟啉衍生物、四吡嗪並紫菜嗪(tetrapyrazinoporphyrazine)衍生物、酞菁衍生物、四氮雜紫菜嗪(tetraazaporphyrazine)衍生物、四喹喔啉並紫菜嗪衍生物、萘酞菁衍生物、亞酞菁衍生物、吡喃鎓衍生物、噻喃鎓(thiopyrylium)衍生物、四菲林(tetraphyrin)衍生物、輪烯(annulene)衍生物、螺吡喃衍生物、螺噁嗪衍生物、硫代螺吡喃衍生物、金屬芳烴錯合物、有機釕錯合物或米氏酮(Michler's ketone)衍生物、聯咪唑衍生物、α-醯氧酯、醯基膦氧化物、苯甲醯甲酸甲酯(methyl phenyl glyoxylate)、9,10-菲醌、乙基蒽醌、4,4'-二乙基間二苯代酚酞(4,4'-diethyl isophthalophenone)、3,3'-四(第三丁基過氧化羰基)二苯甲酮或4,4'-四(第三丁基過氧化羰基)二苯甲酮、4,4'-二乙基胺基二苯甲酮等。 該些增感劑可單獨使用一種,或者視需要以任意比率混合使用兩種以上。 <Sensitizer> Furthermore, the coloring composition of this invention may contain a sensitizer. Examples of sensitizers include: unsaturated ketones represented by chalcone derivatives and dibenzalacetone; 1,2-dione derivatives represented by benzoin or camphorquinone; benzoin derivatives; fluorene derivatives; naphthoquinone derivatives; anthraquinone derivatives; oxanthracene derivatives; thioanthracene derivatives; oxanthracene ketone derivatives; thioanthracene ketone derivatives; coumarin derivatives; ketocoumarin derivatives; anthocyanin derivatives; benzoin derivatives; oxanthracene derivatives; polymethine pigments such as oxazine derivatives; acridine derivatives; arazine derivatives; thiazine derivatives; oxazine derivatives; indoline derivatives; azulene derivatives; azulenium derivatives; squaric acid lactone derivatives; and porphyrin derivatives. Tetraphenylporphyrin derivatives, triarylmethane derivatives, tetrabenzoporphyrin derivatives, tetrapyrazinoporphyrazine derivatives, phthalocyanine derivatives, tetraazaporphyrazine derivatives, tetraquinoxalinoporphyrazine derivatives, naphthylphthalocyanine derivatives, subphthalocyanine derivatives, pyranone derivatives, thiopyrylium derivatives, tetraphyrin derivatives, annulene derivatives, spiropyran derivatives, spiroxazine derivatives, thiospiropyran derivatives, metal aromatic hydrocarbon complexes, organorhodium complexes, or Michler's ketones. These sensitizers include ketone derivatives, bimidazole derivatives, α-acetylated esters, acetylated phosphine oxides, methyl phenyl glyoxylate, 9,10-phenanthrenequinone, ethyl anthraquinone, 4,4'-diethyl isophthalophenone, 3,3'-tetra(tert-butylperoxycarbonyl)benzophenone or 4,4'-tetra(tert-butylperoxycarbonyl)benzophenone, 4,4'-diethylaminobenzophenone, etc. These sensitizers can be used alone or in mixtures of two or more in any ratio as needed.
進而,具體而言,可列舉大河原信等人編著的「色素手冊」(1986年、講談公司)、大河原信等人編著的「功能性色素的化學」(1981年、CMC)及池森忠三朗等人編著的「特殊功能材料」(1986年、CMC)中記載的增感劑,但並不限定於該些。另外,此外亦可含有對紫外至近紅外區域的光顯示出吸收的增感劑。Furthermore, specifically, sensitizers described in "The Pigment Handbook" (1986, Kodan Co., Ltd.) edited by Nobuo Okawara et al., "Chemistry of Functional Pigments" (1981, CMC) edited by Nobuo Okawara et al., and "Special Functional Materials" (1986, CMC) edited by Tadazaburo Ikemori et al., can be listed, but are not limited to these. In addition, sensitizers that exhibit absorption of light in the ultraviolet to near-infrared region may also be included.
相對於著色組成物中所含的光聚合起始劑100質量份,增感劑的含量較佳為3質量份~60質量份,就光硬化性、顯影性的觀點而言,更佳為5質量份~50質量份。The content of sensitizer is preferably 3 to 60 parts by weight relative to 100 parts by weight of photopolymerization initiator contained in the coloring composition, and more preferably 5 to 50 parts by weight from the viewpoint of photocurability and development.
<硫醇化合物> 本發明的著色組成物可含有發揮作為鏈轉移劑的作用的硫醇化合物。 作為硫醇化合物,以具有兩個以上的硫醇基的多官能硫醇化合物為宜,例如可列舉:己烷二硫醇、癸烷二硫醇、1,4-丁二醇雙硫代丙酸酯、1,4-丁二醇雙硫代乙醇酸酯、乙二醇雙硫代乙醇酸酯、乙二醇雙硫代丙酸酯、三羥甲基丙烷三硫代乙醇酸酯、三羥甲基丙烷三硫代丙酸酯、三羥甲基丙烷三(3-巰基丁酸酯)、季戊四醇四硫代乙醇酸酯、季戊四醇四硫代丙酸酯、三巰基丙酸三(2-羥基乙基)異氰脲酸酯、1,4-二甲基巰基苯、2,4,6-三巰基-均三嗪、2-(N,N-二丁基胺基)-4,6-二巰基-均三嗪等。該些多官能硫醇化合物可單獨使用一種,或者視需要以任意比率混合使用兩種以上。 <Thiol Compounds> The coloring composition of this invention may contain thiol compounds that function as chain transfer agents. As thiol compounds, polyfunctional thiol compounds having two or more thiol groups are preferred, such as: hexanedithiol, decanedithiol, 1,4-butanediol dithiopropionate, 1,4-butanediol dithioglycolate, ethylene glycol dithioglycolate, ethylene glycol dithiopropionate, trihydroxymethylpropane trithioglycolate, trihydroxymethylpropane trithiopropionate, trihydroxymethylpropane tri(3-hydroxybutyrate), pentaerythritol tetrathioglycolate, pentaerythritol tetrathiopropionate, tri(2-hydroxyethyl)isocyanurate of trihydroxypropionate, 1,4-dimethylhydroxybenzene, 2,4,6-trihydroxy-triazine, 2-(N,N-dibutylamino)-4,6-dihydroxy-triazine, etc. These multifunctional thiols can be used alone, or two or more can be mixed in any ratio as needed.
以彩色濾光片用著色組成物的總固體成分的質量為基準(100質量%),硫醇化合物的含量較佳為0.1質量%~30質量%,更佳為0.1質量%~20質量%。若硫醇化合物的含量未滿0.1質量%,則硫醇化合物的添加效果不充分,若超過30質量%,則存在如下情況:感度過高,解析度反而降低。Based on the total solid content (100% by mass) of the color composition of the color filter, the content of thiol compounds is preferably 0.1% to 30% by mass, more preferably 0.1% to 20% by mass. If the content of thiol compounds is less than 0.1% by mass, the effect of adding thiol compounds is insufficient; if it exceeds 30% by mass, the following situation occurs: the sensitivity is too high, and the resolution is reduced instead.
<抗氧化劑> 本發明的著色組成物可含有抗氧化劑。抗氧化劑防止著色組成物中所含的光聚合起始劑或熱硬化性化合物因熱硬化或氧化銦錫(Indium Tin Oxide,ITO)退火時的熱步驟而氧化並黃變,因此可提高塗膜的透過率。因此,藉由包含抗氧化劑,可防止加熱步驟時的氧化所致的黃變而獲得高的塗膜的透過率。 <Antioxidant> The coloring composition of this invention may contain an antioxidant. The antioxidant prevents the photopolymerization initiator or thermosetting compound contained in the coloring composition from oxidizing and yellowing due to the thermal steps during thermosetting or indium tin oxide (ITO) annealing, thereby improving the transmittance of the coating film. Therefore, by including an antioxidant, yellowing caused by oxidation during the heating process can be prevented, resulting in high coating film transmittance.
所謂本發明中的「抗氧化劑」,只要為具有紫外線吸收功能、自由基捕捉功能或過氧化物分解功能的化合物即可,具體而言,作為抗氧化劑,可列舉受阻酚系、受阻胺系、磷系、硫系、苯並三唑系、二苯甲酮系、羥胺系、水楊酸酯系及三嗪系的化合物,可使用公知的紫外線吸收劑、抗氧化劑等。The "antioxidant" in this invention can be any compound that has ultraviolet absorption, free radical scavenging, or peroxide decomposition functions. Specifically, hindered phenolic, hindered amine, phosphorus, sulfur, benzotriazole, benzophenone, hydroxylamine, salicylate, and triazine compounds can be used as antioxidants.
該些抗氧化劑中,就兼顧塗膜的透過率與感度的觀點而言,作為較佳的抗氧化劑,可列舉:受阻酚系抗氧化劑、受阻胺系抗氧劑、磷系抗氧化劑或硫系抗氧化劑。另外,更佳為受阻酚系抗氧化劑、受阻胺系抗氧劑或磷系抗氧化劑。Among these antioxidants, considering both the transmittance and sensitivity of the coating, the following are considered superior antioxidants: hindered phenolic antioxidants, hindered amine antioxidants, phosphorus-based antioxidants, or sulfur-based antioxidants. Furthermore, hindered phenolic antioxidants, hindered amine antioxidants, or phosphorus-based antioxidants are preferred.
該些抗氧化劑可單獨使用一種,或者視需要以任意比率混合使用兩種以上。These antioxidants can be used alone, or two or more can be mixed in any ratio as needed.
於以彩色濾光片用著色組成物的固體成分質量為基準(100質量%),抗氧化劑的含量為0.1質量%~5.0質量%的情況下,明度、感度良好,因此更佳。Based on the solid content of the color composition used in color filters (100% by mass), and with an antioxidant content of 0.1% to 5.0% by mass, the brightness and sensitivity are good, and therefore even better.
<胺系化合物> 另外,於本發明的著色組成物中可含有具有使溶存的氧還原的作用的胺系化合物。 作為此種胺系化合物,可列舉:三乙醇胺、甲基二乙醇胺、三異丙醇胺、4-二甲基胺基苯甲酸甲酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸異戊酯、苯甲酸2-二甲基胺基乙酯、4-二甲基胺基苯甲酸2-乙基己酯及N,N-二甲基對甲苯胺等。 <Amine Compounds> Furthermore, the coloring composition of this invention may contain amine compounds that have the function of reducing dissolved oxygen. Such amine compounds include: triethanolamine, methyldiethanolamine, triisopropanolamine, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, ethyl 2-dimethylaminobenzoate, ethylhexyl 4-dimethylaminobenzoate, and N,N-dimethyl-p-toluidine, etc.
<調平劑> 為了使透明基板上的組成物的調平性良好,於本發明的著色組成物中可添加調平劑。作為調平劑,較佳為於主鏈具有聚醚結構或聚酯結構的二甲基矽氧烷。作為於主鏈具有聚醚結構的二甲基矽氧烷的具體例,可列舉東麗·道康寧(Toray Dow Corning)公司製造的FZ-2122、畢克化學(BYK-Chemie)公司製造的BYK-333等。作為於主鏈具有聚酯結構的二甲基矽氧烷的具體例,可列舉畢克化學(BYK-Chemie)公司製造的BYK-310、BYK-370等。亦可併用於主鏈具有聚醚結構的二甲基矽氧烷、與於主鏈具有聚酯結構的二甲基矽氧烷。以著色組成物的總質量為基準(100質量%),調平劑的含量通常較佳為使用0.003質量%~0.5質量%。 <Leveling Agent> To ensure good leveling of the composition on the transparent substrate, a leveling agent may be added to the colored composition of the present invention. Preferably, the leveling agent is a dimethylsiloxane having a polyether structure or a polyester structure in its main chain. Specific examples of dimethylsiloxanes having a polyether structure in their main chain include FZ-2122 manufactured by Toray Dow Corning and BYK-333 manufactured by BYK-Chemie. Specific examples of dimethylsiloxanes having a polyester structure in their main chain include BYK-310 and BYK-370 manufactured by BYK-Chemie. It can also be used in combination with dimethylsiloxanes whose main chain has a polyether structure and dimethylsiloxanes whose main chain has a polyester structure. Based on the total mass of the colored components (100% by mass), the leveling agent content is generally preferred to be 0.003% to 0.5% by mass.
作為調平劑而特佳的調平劑為於分子內具有疏水基與親水基的所謂界面活性劑的一種,且有用的是具有雖含有親水基但對於水的溶解性小,於添加於著色組成物中的情況下,其表面張力降低能力低的特徵,進而即便表面張力降低能力低,對玻璃板的潤濕性亦良好的調平劑,可較佳地使用可於不會出現由起泡所致的塗膜缺陷的添加量下充分抑制帶電性的調平劑。作為具有此種較佳特性的調平劑,可較佳地使用具有聚環氧烷單元的二甲基聚矽氧烷。作為聚環氧烷單元,有聚環氧乙烷單元、聚環氧丙烷單元,二甲基聚矽氧烷亦可同時具有聚環氧乙烷單元與聚環氧丙烷單元。A particularly good leveling agent is a surfactant containing both hydrophobic and hydrophilic groups within its molecule. It is advantageous to have the characteristic of low water solubility despite containing hydrophilic groups, resulting in low surface tension reduction when added to the coloring composition. Furthermore, even with low surface tension reduction, it provides good wetting of the glass plate. It is preferable to use a leveling agent that sufficiently suppresses charge at an addition amount that does not cause coating defects due to foaming. Dimethylpolysiloxane, having polyepoxide units, is a preferred leveling agent with these desirable properties. As a polyoxyalkylene unit, it can contain polyethylene oxide units and polypropylene oxide units. Dimethyl polysiloxane can also contain both polyethylene oxide units and polypropylene oxide units.
另外,聚環氧烷單元的與二甲基聚矽氧烷的鍵結形態可為聚環氧烷單元鍵結於二甲基聚矽氧烷的重複單元中的側位(pendant)型、鍵結於二甲基聚矽氧烷的末端的末端改質型、與二甲基聚矽氧烷交替地反覆鍵結的直鏈狀嵌段共聚物型的任一種。具有聚環氧烷單元的二甲基聚矽氧烷是由東麗·道康寧(Toray Dow Corning)股份有限公司市售,例如可列舉FZ-2110、FZ-2122、FZ-2130、FZ-2166、FZ-2191、FZ-2203、FZ-2207,但並不限定於該些。Furthermore, the bonding morphology between the polyepoxide unit and the dimethylpolysiloxane can be any of the following: a pendant type where the polyepoxide unit is bonded to a repeating unit of the dimethylpolysiloxane; an end-modified type where the polyepoxide unit is bonded to the end of the dimethylpolysiloxane; or a linear block copolymer type where the polyepoxide unit is alternately and repeatedly bonded to the dimethylpolysiloxane. Dimethylpolysiloxanes containing polyepoxide units are commercially available from Toray Dow Corning Inc., such as FZ-2110, FZ-2122, FZ-2130, FZ-2166, FZ-2191, FZ-2203, and FZ-2207, but are not limited to these.
於調平劑中亦可輔助地加入陰離子性、陽離子性、非離子性或兩性的界面活性劑。界面活性劑可混合使用兩種以上。 作為輔助地加入至調平劑中的陰離子性界面活性劑,可列舉:聚氧乙烯烷基醚硫酸鹽、十二烷基苯磺酸鈉、苯乙烯-丙烯酸共聚物的鹼鹽、烷基萘磺酸鈉、烷基二苯基醚二磺酸鈉、月桂基硫酸單乙醇胺、月桂基硫酸三乙醇胺、月桂基硫酸銨、硬脂酸單乙醇胺、硬脂酸鈉、月桂基硫酸鈉、苯乙烯-丙烯酸共聚物的單乙醇胺、聚氧乙烯烷基醚磷酸酯等。 Anionic, cationic, nonionic, or amphoteric surfactants can also be added to the leveling agent as an adjunct. Two or more surfactants can be used in combination. Anionic surfactants that can be added to the leveling agent as an adjunct include: polyoxyethylene alkyl ether sulfates, sodium dodecylbenzene sulfonate, alkali salts of styrene-acrylic acid copolymers, sodium alkylnaphthalene sulfonate, sodium alkyl diphenyl ether disulfonate, monoethanolamine lauryl sulfate, triethanolamine lauryl sulfate, ammonium lauryl sulfate, monoethanolamine stearate, sodium stearate, sodium lauryl sulfate, monoethanolamine of styrene-acrylic acid copolymers, polyoxyethylene alkyl ether phosphates, etc.
作為輔助地加入至調平劑中的陽離子性界面活性劑,可列舉烷基四級銨鹽或該些的環氧乙烷加成物。作為輔助地加入至調平劑中的非離子性界面活性劑,可列舉:聚氧乙烯油烯基醚、聚氧乙烯月桂基醚、聚氧乙烯壬基苯基醚、聚氧乙烯烷基醚磷酸酯、聚氧乙烯脫水山梨糖醇單硬脂酸酯、聚乙二醇單月桂酸酯等聚氧伸烷基系界面活性劑;烷基二甲基胺基乙酸甜菜鹼等烷基甜菜鹼、烷基咪唑啉等兩性界面活性劑;以及氟系或矽酮系的界面活性劑。Examples of cationic surfactants added to the leveling agent include alkyl quaternary ammonium salts or their ethylene oxide adducts. Examples of nonionic surfactants added to the leveling agent include: polyoxyethylene oleyl ethers, polyoxyethylene lauryl ethers, polyoxyethylene nonylphenyl ethers, polyoxyethylene alkyl ether phosphates, polyoxyethylene dehydrated sorbitan monostearate, polyethylene glycol monolaurate, and other polyoxyalkylene-based surfactants; alkyl betaine and other alkyl dimethylaminoacetic acid betaine, alkyl imidazoline and other amphoteric surfactants; and fluorinated or silicone-based surfactants.
<硬化劑、硬化促進劑> 另外,為了輔助熱硬化性樹脂的硬化,於本發明的著色組成物中視需要亦可包含硬化劑、硬化促進劑等。作為硬化劑,有效的是酚系樹脂、胺系化合物、酸酐、活性酯、羧酸系化合物、磺酸系化合物等,但並不特別限定於該些,只要為可與熱硬化性樹脂反應的硬化劑,則可使用任意的硬化劑。另外,該些中,可較佳地列舉於一分子內具有兩個以上的酚性羥基的化合物、胺系硬化劑。作為所述硬化促進劑,例如可使用:胺化合物(例如二氰二胺、苄基二甲胺(benzyldimethylamine)、4-(二甲基胺基)-N,N-二甲基苄胺、4-甲氧基-N,N-二甲基苄胺、4-甲基-N,N-二甲基苄胺等)、四級銨鹽化合物(例如三乙基苄基氯化銨等)、嵌段異氰酸酯化合物(例如二甲胺等)、咪唑衍生物二環式脒化合物及其鹽(例如咪唑、2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、4-苯基咪唑、1-氰乙基-2-苯基咪唑、1-(2-氰乙基)-2-乙基-4-甲基咪唑等)、磷化合物(例如三苯基膦等)、胍胺化合物(例如三聚氰胺、胍胺、乙醯胍胺(acetoguanamine)、苯並胍胺等)、S-三嗪衍生物(例如2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪、2-乙烯基-2,4-二胺基-S-三嗪、2-乙烯基-4,6-二胺基-S-三嗪·異三聚氰酸加成物、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪·異三聚氰酸加成物等)等。該些可單獨使用一種,亦可併用兩種以上。作為所述硬化促進劑的含量,相對於熱硬化性樹脂100質量份,較佳為0.01質量份~15質量份。 <Curing Agent, Curing Accelerator> Furthermore, to assist in the curing of thermosetting resins, the coloring composition of this invention may also include a curing agent, a curing accelerator, etc., as needed. Effective curing agents include phenolic resins, amine compounds, acid anhydrides, reactive esters, carboxylic acid compounds, sulfonic acid compounds, etc., but are not particularly limited to these; any curing agent that can react with thermosetting resins may be used. Among these, compounds having two or more phenolic hydroxyl groups per molecule and amine curing agents are preferably listed. As the hardening accelerator, for example, the following can be used: amine compounds (e.g., dicyandiamine, benzyldimethylamine, 4-(dimethylamino)-N,N-dimethylbenzylamine, 4-methoxy-N,N-dimethylbenzylamine, 4-methyl-N,N-dimethylbenzylamine, etc.), quaternary ammonium salts (e.g., triethylbenzylammonium chloride, etc.), block isocyanate compounds (e.g., dimethylamine, etc.), imidazole derivative dicyclic amidine compounds and their salts (e.g., imidazole, 2-methylimidazolium, 2-ethylimidazolium, 2-ethyl-4-methylimidazolium, 2-phenylimidazolium, 4-phenylimidazolium, 1-cyano- Examples of compounds include ethyl-2-phenylimidazole, 1-(2-cyanoethyl)-2-ethyl-4-methylimidazole, phosphorus compounds (e.g., triphenylphosphine), guanidine compounds (e.g., melamine, guanidine, acetoguanamine, benzoguanamine), and S-triazine derivatives (e.g., 2,4-diamino-6-methacryloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino-S-triazine isocyanate adduct, 2,4-diamino-6-methacryloxyethyl-S-triazine isocyanate adduct, etc.). These can be used individually or in combination. The content of the curing accelerator is preferably 0.01 to 15 parts by weight relative to 100 parts by weight of the thermosetting resin.
<其他添加劑成分> 為了使經時黏度穩定化,於本發明的著色組成物中可含有貯存穩定劑。另外,為了提高與透明基板的密合性,亦可含有矽烷偶合劑等密合提高劑。 <Other Additives> To stabilize viscosity over time, the coloring composition of this invention may contain a storage stabilizer. Additionally, to improve adhesion to the transparent substrate, adhesion enhancers such as silane coupling agents may be included.
作為貯存穩定劑,例如可列舉:苄基三甲基氯化銨、二乙基羥胺等四級氯化銨;乳酸、草酸等有機酸及其甲醚;第三丁基鄰苯二酚;四乙基膦、四苯基膦等有機膦;亞磷酸鹽等。相對於著色劑100質量份,貯存穩定劑可以0.1質量份~10質量份的量使用。Examples of storage stabilizers include: quaternary ammonium chlorides such as benzyltrimethylammonium chloride and diethylhydroxylamine; organic acids such as lactic acid and oxalic acid and their methyl ethers; tributylhydroquinone; organophosphines such as tetraethylphosphine and tetraphenylphosphine; and phosphites. For every 100 parts by weight of the colorant, the storage stabilizer can be used in amounts ranging from 0.1 to 10 parts by weight.
作為密合提高劑,可列舉:乙烯基三(β-甲氧基乙氧基)矽烷、乙烯基乙氧基矽烷、乙烯基三甲氧基矽烷等乙烯基矽烷類;γ-甲基丙烯醯氧基丙基三甲氧基矽烷等(甲基)丙烯酸矽烷類;β-(3,4-環氧環己基)乙基三甲氧基矽烷、β-(3,4-環氧環己基)甲基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三乙氧基矽烷、β-(3,4-環氧環己基)甲基三乙氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基三乙氧基矽烷等環氧矽烷類;N-β(胺基乙基)γ-胺基丙基三甲氧基矽烷、N-β(胺基乙基)γ-胺基丙基三乙氧基矽烷、N-β(胺基乙基)γ-胺基丙基甲基二乙氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-胺基丙基三甲氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、N-苯基-γ-胺基丙基三乙氧基矽烷等胺基矽烷類;γ-巰基丙基三甲氧基矽烷、γ-巰基丙基三乙氧基矽烷等硫代矽烷(thiosilane)類等矽烷偶合劑。相對於著色組成物中的著色劑100質量份,密合提高劑可以0.01質量份~10質量份、較佳為0.05質量份~5質量份的量使用。Examples of seal-enhancing agents include: vinyltris(β-methoxyethoxy)silane, vinylethoxysilane, vinyltrimethoxysilane, and other vinyl silanes; γ-methacrylic silanes such as γ-methacryloxypropyltrimethoxysilane; β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, β-(3,4-epoxycyclohexyl)methyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltriethoxysilane, β-(3,4-epoxycyclohexyl)methyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, and γ-glycidoxypropyltrimethoxysilane. Epoxysilanes such as triethoxysilanes; aminosilanes such as N-β(aminoethyl)γ-aminopropyltrimethoxysilane, N-β(aminoethyl)γ-aminopropyltriethoxysilane, N-β(aminoethyl)γ-aminopropylmethyldiethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N-phenyl-γ-aminopropyltriethoxysilane; and thiosilanes such as γ-thiopropyltrimethoxysilane and γ-thiopropyltriethoxysilane. For every 100 parts by weight of the colorant in the coloring composition, the adhesion enhancer can be used in amounts of 0.01 to 10 parts by weight, preferably 0.05 to 5 parts by weight.
<著色組成物的製造方法> 本發明的著色組成物較佳為可使用捏合機、雙輥磨機、三輥磨機、球磨機、橫型砂磨機、縱型砂磨機、環型珠磨機或磨碎機等各種分散手段將著色劑與色素衍生物或樹脂型分散劑等分散助劑一起微細地分散於樹脂等著色劑載體及/或溶劑中來製造(著色劑分散體)。此時,可將兩種以上的著色劑等同時分散於著色劑載體中,亦可將分別分散於著色劑載體中所得物混合。於染料等著色劑的溶解性高的情況下,具體而言,若為於所使用的溶劑中的溶解性高、藉由攪拌而溶解且未確認到異物的狀態,則無需如上所述般進行微細分散來製造。 <Method for Manufacturing the Colored Composition> The colored composition of the present invention is preferably manufactured by using various dispersion methods such as a kneader, a two-roll mill, a three-roll mill, a ball mill, a horizontal sand mill, a vertical sand mill, a ring bead mill, or a grinder to finely disperse the colorant together with a pigment derivative or a resin-based dispersant and other dispersing aids in a resin or other colorant carrier and/or a solvent (colorant dispersion). In this case, two or more colorants can be simultaneously dispersed in the colorant carrier, or the products obtained from dispersing separately in the colorant carrier can be mixed. When the colorants, such as dyes, have high solubility—specifically, if they dissolve easily in the solvent used, dissolve by stirring, and no foreign matter is detected—then fine dispersion as described above is unnecessary.
另外,於用作感光性著色組成物(抗蝕劑材)的情況下,可作為溶劑顯影型或鹼顯影型著色組成物而製備。溶劑顯影型或鹼顯影型著色組成物可將所述著色劑分散體、光聚合性單體及/或光聚合起始劑、視需要的溶劑、其他分散助劑以及添加劑等混合而製備。光聚合起始劑可於製備著色組成物的階段加入,亦可於之後加入至所製備的著色組成物中。Additionally, when used as a photosensitive coloring composition (anti-corrosion agent), it can be prepared as a solvent-developing or alkaline-developing coloring composition. The solvent-developing or alkaline-developing coloring composition can be prepared by mixing the aforementioned colorant dispersion, photopolymerizable monomer and/or photopolymerization initiator, solvent as needed, other dispersing agents, and additives. The photopolymerization initiator can be added during the preparation of the coloring composition or added later to the prepared coloring composition.
<分散助劑> 於將著色劑分散於著色劑載體中時,可適宜含有色素衍生物、樹脂型分散劑、界面活性劑等分散助劑。分散助劑的防止分散後的著色劑的再凝聚的效果大,因此使用分散助劑將著色劑分散於著色劑載體中而成的著色組成物的明度及黏度穩定性變得良好。關於色素衍生物與樹脂型分散劑,如所述所說明般。 <Dispersion Aids> When dispersing colorants in a colorant carrier, dispersion aids such as pigment derivatives, resin-based dispersants, and surfactants are suitable. Dispersion aids are highly effective in preventing the re-aggregation of the dispersed colorant; therefore, coloring compositions formed by dispersing colorants in a colorant carrier using dispersion aids exhibit good stability in lightness and viscosity. Regarding pigment derivatives and resin-based dispersants, as described above.
<界面活性劑> 作為界面活性劑,可列舉月桂基硫酸鈉、聚氧乙烯烷基醚硫酸鹽、十二烷基苯磺酸鈉、苯乙烯-丙烯酸共聚物的鹼鹽、硬脂酸鈉、烷基萘磺酸鈉、烷基二苯基醚二磺酸鈉、月桂基硫酸單乙醇胺、月桂基硫酸三乙醇胺、月桂基硫酸銨、硬脂酸單乙醇胺、苯乙烯-丙烯酸共聚物的單乙醇胺、聚氧乙烯烷基醚磷酸酯等陰離子性界面活性劑;聚氧乙烯油烯基醚、聚氧乙烯月桂基醚、聚氧乙烯壬基苯基醚、聚氧乙烯烷基醚磷酸酯、聚氧乙烯脫水山梨糖醇單硬脂酸酯、聚乙二醇單月桂酸酯等非離子性界面活性劑;烷基四級銨鹽或該些的環氧乙烷加成物等陽離子性界面活性劑;烷基二甲基胺基乙酸甜菜鹼等烷基甜菜鹼、烷基咪唑啉等兩性界面活性劑,該些可單獨使用或混合使用兩種以上,但未必限定於該些。 <Surfactants> Examples of surfactants include sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate, sodium dodecylbenzene sulfonate, alkali salts of styrene-acrylic acid copolymers, sodium stearate, sodium alkylnaphthalene sulfonate, sodium alkyl diphenyl ether disulfonate, monoethanolamine lauryl sulfate, triethanolamine lauryl sulfate, ammonium lauryl sulfate, monoethanolamine stearate, monoethanolamine of styrene-acrylic acid copolymers, and anionic surfactants such as polyoxyethylene alkyl ether phosphates; polyoxyethylene oleyl... Nonionic surfactants include ethers, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene alkyl ether phosphate, polyoxyethylene dehydrated sorbitan monostearate, and polyethylene glycol monolaurate; cationic surfactants include alkyl quaternary ammonium salts or their ethylene oxide adducts; amphoteric surfactants include alkyl betaines such as alkyl dimethylaminoacetic acid betaine, and alkyl imidazolines. These can be used alone or in combination of two or more, but are not necessarily limited to these.
於添加界面活性劑的情況下,相對於著色劑100質量份,較佳為0.1質量份~55質量份,進而佳為0.1質量份~45質量份。於界面活性劑的調配量未滿0.1質量份的情況下,難以獲得添加後的效果,若含量多於55質量份,則存在如下情況:因過剩的分散劑而對分散造成影響。When adding surfactant, the amount is preferably 0.1 to 55 parts by weight, and more preferably 0.1 to 45 parts by weight, relative to 100 parts by weight of colorant. If the amount of surfactant is less than 0.1 parts by weight, it is difficult to obtain the desired effect. If the amount is greater than 55 parts by weight, the following situation arises: the excess dispersant affects dispersion.
<粗大粒子的去除> 本發明的著色組成物較佳為藉由離心分離、利用燒結過濾器或薄膜過濾器的過濾等手段來進行5 μm以上的粗大粒子、較佳為1 μm以上的粗大粒子、進而佳為0.5 μm以上的粗大粒子及所混入的塵埃的去除。如上所述,著色組成物較佳為實質上不含0.5 μm以上的粒子。更佳為以0.3 μm以下為宜。 <Removal of Coarse Particles> The colored composition of this invention preferably removes coarse particles of 5 μm or larger, more preferably 1 μm or larger, and even more preferably 0.5 μm or larger, as well as any mixed dust, through centrifugal separation, filtration using a sintering filter or a membrane filter. As mentioned above, the colored composition preferably does not substantially contain particles larger than 0.5 μm. More preferably, particles smaller than 0.3 μm are preferred.
<彩色濾光片> 其次,對本發明的彩色濾光片進行說明。 本發明的彩色濾光片包括紅色濾光片區段、綠色濾光片區段及藍色濾光片區段。另外,彩色濾光片亦可進而包括品紅色濾光片區段、青色濾光片區段及黃色濾光片區段。關於本發明的彩色濾光片,紅色濾光片區段中的至少一個是由本發明的顏料組成物形成而成。 <Color Filter> Next, the color filter of the present invention will be described. The color filter of the present invention includes a red filter segment, a green filter segment, and a blue filter segment. Furthermore, the color filter may also include a magenta filter segment, a cyan filter segment, and a yellow filter segment. Regarding the color filter of the present invention, at least one of the red filter segments is formed from the pigment composition of the present invention.
<彩色濾光片的製造方法> 彩色濾光片可利用印刷法或光刻法來製造。關於利用印刷法的濾光片區段的形成,僅反覆進行作為印刷油墨而製備的著色組成物的印刷與乾燥便可實現圖案化,因此作為彩色濾光片的製造法而為低成本且量產性優異。進而,因印刷技術的發展而可進行具有高的尺寸精度及平滑度的微細圖案的印刷。為了進行印刷,較佳為設為於印刷版上或於毯狀物(blanket)上油墨不會乾燥、固化的組成。另外,印刷機上的油墨的流動性的控制亦重要,亦可利用分散劑或體質顏料來進行油墨黏度的調整。 <Manufacturing Method of Color Filters> Color filters can be manufactured using printing or photolithography. Regarding the formation of filter segments using the printing method, patterns can be achieved simply by repeatedly printing and drying the colored components prepared as printing inks. Therefore, this method is low-cost and highly producible for color filter manufacturing. Furthermore, advancements in printing technology have enabled the printing of fine patterns with high dimensional accuracy and smoothness. For printing, it is preferable to design components that prevent the ink from drying and curing on the printing plate or blanket. Additionally, controlling the flowability of the ink on the printing press is important; dispersants or extender pigments can be used to adjust the ink viscosity.
於利用光刻法來形成濾光片區段的情況下,利用噴霧塗佈或旋轉塗佈、狹縫塗佈、輥塗佈等塗佈方法,將作為所述溶劑顯影型或鹼顯影型著色抗蝕劑材而製備的著色組成物以乾燥膜厚成為0.2 μm~5 μm的方式塗佈於透明基板上。對於視需要而經乾燥的膜,經由以與該膜接觸或不接觸的狀態而設置的具有規定圖案的遮罩來進行曝光(放射線的照射)。然後,浸漬於溶劑或鹼性顯影液中,或者藉由噴霧等來噴射顯影液,將未硬化部去除而形成所期望的圖案,然後對其他顏色反覆進行相同的操作而可製造彩色濾光片。進而,為了促進著色抗蝕劑材的聚合,視需要亦可實施加熱。根據光刻法,可製造精度較所述印刷法高的彩色濾光片。When the filter segment is formed using photolithography, the colored composition prepared as the solvent-developing or alkaline-developing colored corrosion inhibitor is coated onto a transparent substrate with a dried film thickness of 0.2 μm to 5 μm using coating methods such as spray coating, spin coating, slit coating, or roller coating. The dried film, as needed, is then exposed (irradiated) by a mask with a predetermined pattern, positioned in contact with or without contact with the film. Then, the uncured areas are removed by immersion in a solvent or alkaline developer, or by spraying the developer with a spray gun, to form the desired pattern. The same process is repeated for other colors to produce color filters. Furthermore, heating can be applied as needed to promote the polymerization of the colored anti-corrosion agent. Using photolithography, color filters with higher precision than those produced by the printing method can be manufactured.
於顯影時,作為鹼性顯影液,可使用碳酸鈉、氫氧化鈉等的水溶液,亦可使用二甲基苄胺、三乙醇胺等有機鹼。另外,於顯影液中亦可添加消泡劑或界面活性劑。 再者,為了提高曝光感度,亦可於將所述著色抗蝕劑塗佈乾燥後,將水溶性或鹼水溶性樹脂、例如聚乙烯醇或水溶性丙烯酸樹脂等塗佈乾燥,形成防止由氧引起的聚合阻礙的膜,然後進行曝光。 During development, aqueous solutions of sodium carbonate, sodium hydroxide, etc., or organic bases such as dimethylbenzylamine and triethanolamine can be used as alkaline developing solutions. Additionally, defoamers or surfactants can be added to the developing solution. Furthermore, to improve exposure sensitivity, after the aforementioned coloring and corrosion-resistant agent has been applied and dried, a water-soluble or alkaline-water-soluble resin, such as polyvinyl alcohol or water-soluble acrylic resin, can be applied and dried to form a film that prevents polymerization inhibition caused by oxygen, before exposure.
除了所述方法以外,本發明的彩色濾光片亦可利用電積法、轉印法、噴墨法等來製造,本發明的著色組成物亦可用於任一方法中。再者,電沈積法為如下方法:利用形成於基板上的透明導電膜,藉由膠體粒子的電泳而於透明導電膜上電沈積形成各色濾光片區段,藉此製造彩色濾光片。另外,轉印法為如下方法:於剝離性的轉印基片(base sheet)的表面上預先形成濾光片區段,並將該濾光片區段轉印至所期望的基板上。In addition to the methods described above, the color filter of the present invention can also be manufactured using electrodeposition, transfer printing, inkjet printing, etc., and the coloring composition of the present invention can be used in any of these methods. Furthermore, the electrodeposition method involves depositing color filter segments onto a transparent conductive film formed on a substrate by electrophoresis of colloidal particles, thereby manufacturing a color filter. Additionally, the transfer printing method involves pre-forming filter segments on the surface of a peelable transfer substrate and transferring these filter segments onto the desired substrate.
可於將各色濾光片區段形成於透明基板或反射基板上之前,預先形成黑色矩陣。作為黑色矩陣,可使用鉻或鉻/氧化鉻的多層膜、氮化鈦等的無機膜、或分散有遮光劑的樹脂膜,但並不限定於該些。另外,亦可於所述透明基板或反射基板上預先形成薄膜電晶體(Thin Film Transistor,TFT),然後形成各色濾光片區段。另外,於本發明的彩色濾光片上,視需要形成外塗膜或透明導電膜等。A black matrix can be pre-formed before forming the color filter segments on the transparent or reflective substrate. The black matrix can be a multilayer film of chromium or chromium/chromium oxide, an inorganic film such as titanium nitride, or a resin film with dispersed light-shielding agents, but is not limited to these. Alternatively, a thin-film transistor (TFT) can be pre-formed on the transparent or reflective substrate before forming the color filter segments. Furthermore, an outer coating or a transparent conductive film can be formed on the color filter of this invention as needed.
<液晶顯示裝置> 本發明的液晶顯示裝置包括本發明的彩色濾光片。使用密封劑將本發明的彩色濾光片與相向基板貼合,自設置於密封部的注入口注入液晶,之後將注入口密封,並視需要將偏光膜或相位差膜貼合於基板的外側,藉此製造彩色液晶顯示裝置。該彩色液晶顯示裝置可於扭轉向列(Twisted Nematic,TN)、超扭轉向列(Super Twisted Nematic,STN)、共面切換(In-Plane Switching,IPS)、垂直配向(Vertically Alignment,VA)、光學補償彎曲(Optically Compensated Bend,OCB)等使用彩色濾光片而進行彩色化的液晶顯示模式中使用。 <Liquid Crystal Display Device> The liquid crystal display device of this invention includes the color filter of this invention. The color filter of this invention is bonded to an opposing substrate using a sealant. Liquid crystal is injected through an injection port provided in a sealed portion. The injection port is then sealed, and a polarizing film or retardation film is bonded to the outer side of the substrate as needed, thereby manufacturing a color liquid crystal display device. This color liquid crystal display device can be used in liquid crystal display modes that use color filters for colorization, such as Twisted Nematic (TN), Super Twisted Nematic (STN), In-Plane Switching (IPS), Vertical Alignment (VA), and Optically Compensated Bend (OCB).
<固體攝像元件> 本發明的固體攝像元件包括本發明的彩色濾光片。本發明的固體攝像元件的結構為包括本發明的固體攝像元件用的彩色濾光片的結構,只要是作為固體攝像元件發揮功能的結構,則並無特別限定,例如可列舉如下的結構。 該結構如下:於基板上具有構成固體攝像元件(CCD感測器、CMOS感測器、有機CMOS感測器等)的光接收區的多個光電二極體及包含多晶矽等的傳送電極,於所述光電二極體及所述傳送電極上具有僅對光電二極體的光接收部開口的包含鎢等的遮光膜,於遮光膜上具有以覆蓋遮光膜的整個面及光電二極體的光接收部的方式形成的包含氮化矽等的裝置保護膜,於所述裝置保護膜上具有本發明的固體攝像元件用彩色濾光片。 進而,亦可為於所述裝置保護膜上且彩色濾光片的下方(靠近基板之側)具有聚光單元(例如微透鏡等;以下相同)的結構或於彩色濾光片上具有聚光單元的結構等。 再者,有機CMOS感測器是包含作為光電轉換層的薄膜的全色感光性有機光電轉換膜及CMOS信號讀出基板而構成,且為有機材料擔載捕捉光並將其轉換成電信號的作用,無機材料擔載將電信號導出至外部的作用的兩層結構的混合結構,原理上可相對於入射光使開口率為100%。有機光電轉換膜為結構自由的連續膜且可鋪設於CMOS信號讀出基板上,因此無需價格高的微細加工製程,而適合於濾光片區段微細化。 彩色濾光片區段的配置並無特別限制,可使用公知的方法。 <Flat-State Imaging Element> The solid-state imaging element of this invention includes the color filter of this invention. The structure of the solid-state imaging element of this invention includes the color filter used in the solid-state imaging element. There are no particular limitations on the structure, as long as it is a structure that enables the solid-state imaging element to perform its function; for example, the following structures can be listed. The structure is as follows: A substrate has multiple photodiodes constituting a light-receiving area of a solid-state imaging element (CCD sensor, CMOS sensor, organic CMOS sensor, etc.) and a transmitting electrode containing polysilicon or the like. A light-shielding film containing tungsten or the like is provided on the photodiodes and the transmitting electrode, opening only to the light-receiving portion of the photodiodes. A device protective film containing silicon nitride or the like is formed on the light-shielding film, covering the entire surface of the film and the light-receiving portion of the photodiodes. A color filter for a solid-state imaging element according to the present invention is provided on the device protective film. Furthermore, the structure may also include a light-concentrating unit (e.g., a microlens; hereinafter the same) on the protective film of the device and below the color filter (on the side near the substrate), or a structure with a light-concentrating unit on the color filter. Furthermore, the organic CMOS sensor is composed of a panchromatic photosensitive organic photoelectric conversion film as a photoelectric conversion layer and a CMOS signal readout substrate. It is a hybrid structure consisting of two layers: an organic material that carries and converts light into an electrical signal, and an inorganic material that conducts the electrical signal to the outside. In principle, this allows for an aperture ratio of 100% relative to the incident light. Organic photoelectric conversion films are structurally free continuous films that can be laid on CMOS signal readout substrates, thus eliminating the need for expensive microfabrication processes and making them suitable for miniaturizing filter sections. The configuration of color filter sections is not particularly limited and can be achieved using known methods.
另外,本發明的彩色濾光片除了彩色液晶顯示裝置以外,亦可用於製造彩色攝像元件、有機EL顯示裝置、電子紙等。 [實施例] In addition to color liquid crystal displays, the color filter of this invention can also be used in the manufacture of color imaging elements, organic EL displays, electronic paper, etc. [Example]
以下,基於實施例對本發明進行說明,但本發明並不受其限定。再者,實施例中,「份」及「%」分別表示「質量份」及「質量%」。另外,顏料的平均一次粒子徑及樹脂的重量平均分子量(Mw)如下所述。The present invention will now be described based on embodiments, but the invention is not limited thereto. Furthermore, in the embodiments, "parts" and "%" represent "parts by mass" and "% by mass," respectively. Additionally, the average primary particle size of the pigment and the weight-average molecular weight (Mw) of the resin are as follows.
(顏料的平均一次粒子徑) 顏料的平均一次粒子徑是藉由如下方法來測定:使用穿透式電子顯微鏡(TEM)並根據電子顯微鏡照片來直接測量一次粒子的大小。具體而言,測量各顏料的一次粒子的短軸徑與長軸徑,將平均作為所述顏料一次粒子的粒徑。其次,針對100個以上的顏料粒子,近似為所求出的粒徑的立方體來求出各粒子的體積(質量),將體積平均粒徑作為平均一次粒子徑。 (Average First-Order Particle Size of Pigments) The average first-order particle size of pigments is determined by directly measuring the size of the first-order particles using a transmission electron microscope (TEM) and the electron microscope images. Specifically, the minor and major axes of the first-order particles of each pigment are measured, and the average is taken as the particle size of that pigment's first-order particle. Next, for more than 100 pigment particles, the volume (mass) of each particle is calculated approximately as a cube with the calculated particle size, and the volume-averaged particle size is taken as the average first-order particle size.
(樹脂的重量平均分子量(Mw)) 樹脂的重量平均分子量(Mw)是使用TSKgel管柱(東曹(Tosoh)公司製造)並利用裝備有RI檢測器的凝膠滲透層析儀(Gel Permeation Chromatograph,GPC)(東曹(Tosoh)公司製造、HLC-8120GPC),並使用四氫呋喃(tetrahydrofuran,THF)作為展開溶媒而測定的聚苯乙烯換算的重量平均分子量(Mw)。 (Weight-average molecular weight (Mw) of the resin) The weight-average molecular weight (Mw) of the resin is the converted weight-average molecular weight (Mw) of polystyrene, determined using a TSKgel column (manufactured by Tosoh Corporation) and a gel permeation chromatography (GPC) (manufactured by Tosoh Corporation, HLC-8120GPC) equipped with an RI detector, using tetrahydrofuran (THF) as the developing solvent.
繼而,對實施例及比較例中所使用的樹脂溶液、樹脂型分散劑溶液、色素衍生物、著色劑的製造方法進行說明。Next, the manufacturing methods of the resin solutions, resin-type dispersant solutions, pigment derivatives, and colorants used in the embodiments and comparative examples will be explained.
<丙烯酸樹脂溶液的製造> (丙烯酸樹脂溶液1的製備) 向於可分離式四口燒瓶中安裝有溫度計、冷卻管、氮氣導入管、攪拌裝置的反應容器中放入丙二醇單甲醚乙酸酯100份,一邊向容器內注入氮氣,一邊加熱至120℃,於所述溫度下,歷時2.5小時自滴加管滴加苯乙烯16.2份、甲基丙烯酸縮水甘油酯35.5份、甲基丙烯酸二環戊酯25.0份、甲基丙烯酸甲酯16份及作為此階段中的前驅物的反應所需的觸媒的偶氮雙異丁腈1.0份的混合物,進行聚合反應。其次,對燒瓶內進行空氣置換,投入丙烯酸17.0份及作為此階段中的前驅物的反應所需的觸媒的三-二甲基胺基甲基苯酚0.3份及對苯二酚0.3份,於120℃下進行5小時反應,獲得重量平均分子量為約12000(利用GPC進行的測定)的樹脂溶液。所投入的丙烯酸與甲基丙烯酸縮水甘油酯構成單元的環氧基末端進行酯鍵結,因此於樹脂結構中不產生羧基。進而,加入四氫鄰苯二甲酸酐30.4份及作為此階段中的前驅物的反應所需的觸媒的三乙胺0.5份,於120℃下反應4小時。所加入的四氫鄰苯二甲酸酐的羧酸酐部位開裂而生成的兩個羧基的其中一個與樹脂結構中的羥基進行酯鍵結,另一個生成羧基末端。以不揮發成分成為20%的方式添加丙二醇單甲醚乙酸酯,從而獲得丙烯酸樹脂溶液1。 <Preparation of Acrylic Resin Solution> (Preparation of Acrylic Resin Solution 1) 100 parts of propylene glycol monomethyl ether acetate were placed in a reaction vessel equipped with a thermometer, coolant, nitrogen inlet tube, and stirrer in a separable four-necked flask. While injecting nitrogen into the vessel, the mixture was heated to 120°C. At this temperature, a mixture of 16.2 parts styrene, 35.5 parts glycidyl methacrylate, 25.0 parts dicyclopentyl methacrylate, 16 parts methyl methacrylate, and 1.0 part azobisisobutyronitrile (AIB) as a catalyst for this stage of the reaction was added dropwise via a dropper over 2.5 hours to carry out the polymerization reaction. Next, the air in the flask was replaced, and 17.0 parts of acrylic acid, 0.3 parts of tri-dimethylaminomethylphenol and 0.3 parts of hydroquinone (catalysts required for the precursor reaction in this stage) were added. The reaction was carried out at 120°C for 5 hours to obtain a resin solution with a weight average molecular weight of approximately 12,000 (determined using GPC). The added acrylic acid forms an ester bond with the epoxy terminus of the glycidyl methacrylate unit, thus no carboxyl groups are generated in the resin structure. Then, 30.4 parts of tetrahydrophthalic anhydride and 0.5 parts of triethylamine (catalysts required for the precursor reaction in this stage) were added, and the reaction was carried out at 120°C for 4 hours. The added tetrahydrophthalic anhydride undergoes cleavage at its carboxylic anhydride site, resulting in two carboxyl groups. One of these carboxyl groups forms an ester bond with a hydroxyl group in the resin structure, while the other forms a carboxyl terminus. Propylene glycol monomethyl ether acetate is added at a non-volatile content of 20% to obtain acrylic resin solution 1.
(丙烯酸樹脂溶液2的製備) 向帶有冷卻管的可分離式燒瓶中裝入丙二醇單甲醚乙酸酯100質量份,進行氮氣置換後,升溫至90℃。另一方面,於滴加槽1中混合二甲基-2,2'-[氧基雙(亞甲基雙)]-2-丙酸酯10.0份、甲基丙烯酸環己酯40.1份、甲基丙烯酸四氫糠酯24.2份、甲基丙烯酸24.7份、過氧化-2-乙基己酸第三丁酯2.0份、丙二醇單甲醚乙酸酯80份。另外,於滴加槽2中混合β-巰基丙酸3.1份、丙二醇單甲醚乙酸酯6份。一邊將反應溫度保持為90℃,一邊歷時2.5小時自滴加槽1及滴加槽2向反應槽中以等速進行滴加。滴加結束後,保持90℃30分鐘,然後投入過氧化-2-乙基己酸第三丁酯0.5份,進而於90℃下繼續反應30分鐘。然後,將反應溫度升溫至115℃,繼續反應1.5小時。暫時冷卻至室溫後,投入甲基丙烯酸縮水甘油酯24.7份、6-第三丁基-2,4-二甲酚0.038份、二甲基苄胺0.38份,一邊對調整為氧濃度7%的氮氣·空氣混合氣體進行鼓泡,一邊升溫至110℃,進行6小時反應。然後,升溫至115℃並反應2小時,完成反應,冷卻至室溫,取樣樹脂溶液約2 g而於180℃下加熱乾燥20分鐘,測定不揮發成分,向之前所合成的樹脂溶液中以不揮發成分成為20質量%的方式添加丙二醇單甲醚乙酸酯,從而獲得丙烯酸樹脂溶液2。樹脂的重量平均分子量為9000,每單位固體成分的酸價為70 mgKOH/g。 (Preparation of Acrylic Resin Solution 2) 100 parts by weight of propylene glycol monomethyl ether acetate were added to a separable flask equipped with a cooler, purged with nitrogen, and then heated to 90°C. Meanwhile, in dropping tank 1, 10.0 parts of dimethyl-2,2'-[oxybis(methylenebis)]-2-propionate, 40.1 parts of cyclohexyl methacrylate, 24.2 parts of tetrahydrofurfuryl methacrylate, 24.7 parts of methacrylic acid, 2.0 parts of tributyl peroxide-2-ethylhexanoate, and 80 parts of propylene glycol monomethyl ether acetate were mixed. In addition, in dropping tank 2, 3.1 parts of β-propionic acid and 6 parts of propylene glycol monomethyl ether acetate were mixed. While maintaining the reaction temperature at 90°C, the solution was added dropwise from dropping tank 1 and dropping tank 2 at a constant rate for 2.5 hours. After the addition was completed, the temperature was maintained at 90°C for 30 minutes, and then 0.5 parts of tributyl peroxide-2-ethylhexanoate were added, and the reaction continued at 90°C for another 30 minutes. Then, the reaction temperature was raised to 115°C, and the reaction continued for 1.5 hours. After temporarily cooling to room temperature, 24.7 parts of glycidyl methacrylate, 0.038 parts of 6-tert-butyl-2,4-dimethylphenol, and 0.38 parts of dimethylbenzylamine were added. While bubbling a nitrogen-air mixture adjusted to an oxygen concentration of 7%, the temperature was raised to 110°C, and the reaction was carried out for 6 hours. Then, the temperature was raised to 115℃ and the reaction was carried out for 2 hours to complete the reaction. After cooling to room temperature, approximately 2 g of the resin solution was sampled and dried at 180℃ for 20 minutes. The non-volatile components were determined. Propylene glycol monomethyl ether acetate was added to the previously synthesized resin solution to achieve a non-volatile component concentration of 20% by mass, thereby obtaining acrylic resin solution 2. The weight-average molecular weight of the resin was 9000, and the acid value per unit solid component was 70 mgKOH/g.
<樹脂型分散劑溶液的製造> (樹脂型分散劑溶液1的製備) 向包括冷卻管、攪拌機的燒瓶中裝入2,2'-偶氮雙異丁腈(2,2'-azobisisobutyronitrile,AIBN)1.0質量份及丙二醇單甲醚乙酸酯186質量份,繼而,裝入甲基丙烯酸甲酯27質量份、甲基丙烯酸丁酯27質量份、甲基丙烯酸2-乙基己酯21質量份、甲基丙烯酸苄酯18質量份及二硫代苯甲酸枯酯3.6質量份,並進行30分鐘氮氣置換。然後,緩慢地攪拌,並將反應溶液的溫度上升至60℃,將該溫度保持24小時而進行活性自由基聚合。繼而,向該反應溶液中添加使AIBN 1.0質量份及甲基丙烯酸二甲基胺基乙酯35質量份溶解於丙二醇單甲醚乙酸酯70質量份中且經30分鐘氮氣置換而成的溶液,於60℃下進行24小時活性自由基聚合,藉此獲得嵌段共聚物的溶液。向所獲得的嵌段共聚物溶液中添加氯化苄25質量份與丙二醇單甲醚50質量份,於80℃下進行2小時反應並將固體成分濃度調整為40%,藉此獲得樹脂型分散劑溶液1。樹脂型分散劑1為包含A嵌段與B嵌段的嵌段共聚物,所述A嵌段具有源自甲基丙烯醯氧基乙基苄基二甲基氯化銨及甲基丙烯酸二甲基胺基乙酯的重複單元,所述B嵌段具有源自甲基丙烯酸甲酯、甲基丙烯酸丁酯、甲基丙烯酸2-乙基己酯及甲基丙烯酸苄酯的重複單元。關於質子核磁共振(nuclear magnetic resonance,NMR)測定的結果,各重複單元的共聚比為甲基丙烯醯氧基乙基苄基二甲基氯化銨/甲基丙烯酸二甲基胺基乙酯/甲基丙烯酸甲酯/甲基丙烯酸丁酯/甲基丙烯酸2-乙基己酯/甲基丙烯酸苄酯=34/4/18/18/14/12(質量比)。 <Preparation of Resin-Based Dispersant Solution> (Preparation of Resin-Based Dispersant Solution 1) 1.0 parts by weight of 2,2'-azobisisobutyronitrile (AIBN) and 186 parts by weight of propylene glycol monomethyl ether acetate were added to a flask including a cooler and a stirrer. Then, 27 parts by weight of methyl methacrylate, 27 parts by weight of butyl methacrylate, 21 parts by weight of 2-ethylhexyl methacrylate, 18 parts by weight of benzyl methacrylate, and 3.6 parts by weight of cumyl dithiobenzoate were added, and the mixture was purged with nitrogen for 30 minutes. Then, the mixture was slowly stirred, and the temperature of the reaction solution was raised to 60°C and maintained at this temperature for 24 hours to carry out living radical polymerization. Next, a solution was added to the reaction solution containing 1.0 parts by weight of AIBN and 35 parts by weight of dimethylaminoethyl methacrylate dissolved in 70 parts by weight of propylene glycol monomethyl ether acetate, and subjected to nitrogen replacement for 30 minutes. This solution was then subjected to living radical polymerization at 60°C for 24 hours to obtain a block copolymer solution. 25 parts by weight of benzyl chloride and 50 parts by weight of propylene glycol monomethyl ether were added to the obtained block copolymer solution, and the reaction was carried out at 80°C for 2 hours, adjusting the solid content to 40% to obtain resin-type dispersant solution 1. Resin-type dispersant 1 is a block copolymer comprising block A and block B. Block A has repeating units derived from methacryloyloxyethyl benzyl dimethyl ammonium chloride and dimethylaminoethyl methacrylate, and block B has repeating units derived from methyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, and benzyl methacrylate. According to proton nuclear magnetic resonance (NMR) measurements, the copolymerization ratio of each repeating unit is methacryloyloxyethyl benzyl dimethyl ammonium chloride/dimethylaminoethyl methacrylate/methyl methacrylate/butyl methacrylate/2-ethylhexyl methacrylate/benzyl methacrylate = 34/4/18/18/14/12 (mass ratio).
(樹脂型分散劑溶液2的製備) 向包括氣體導入管、溫度計、冷凝器、攪拌機的反應容器中裝入3-巰基-1,2-丙二醇6.5份、均苯四甲酸酐4.0份、二甲基苄胺0.01份、乙酸甲氧基丙酯41.8份,利用氮氣進行置換。將反應容器內加熱至100℃,並反應7小時。藉由酸價的測定而確認到98%以上的酸酐經半酯化,然後將系統內的溫度冷卻至70℃,裝入甲基丙烯酸甲酯67份、甲基丙烯酸5.0份、丙烯酸第三丁酯16.0份、甲基丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯10.0份、丙烯酸乙酯2.0份,並添加2,2'-偶氮雙異丁腈0.10份與乙酸甲氧基丙酯60.0份,反應10小時。藉由固體成分測定而確認到95%進行了聚合,結束反應,從而獲得酸價47 mgKOH/g、數量平均分子量15000的聚酯分散劑。向其中以藉由固體成分測定而固體成分成為40%的方式添加乙酸甲氧基丙酯,從而獲得具有芳香族羧基的樹脂型分散劑溶液2。 (Preparation of Resin-based Dispersant Solution 2) 6.5 parts of 3-pyromellitic-1,2-propanediol, 4.0 parts of pyromellitic anhydride, 0.01 parts of dimethylbenzylamine, and 41.8 parts of methoxypropyl acetate were charged into a reaction vessel including a gas inlet pipe, thermometer, condenser, and stirrer. Nitrogen gas was used for purging. The reaction vessel was heated to 100°C and reacted for 7 hours. The acid value was determined to confirm that over 98% of the anhydride had undergone semi-esterification. The system was then cooled to 70°C, and 67 parts of methyl methacrylate, 5.0 parts of methacrylic acid, 16.0 parts of tributyl acrylate, 10.0 parts of (3-ethyloxacyclobutane-3-yl)methyl methacrylate, and 2.0 parts of ethyl acrylate were added. Additionally, 0.10 parts of 2,2'-azobisisobutyronitrile and 60.0 parts of methoxypropyl acetate were added, and the reaction was allowed to proceed for 10 hours. Solid composition analysis confirmed that 95% polymerization had occurred. The reaction was then terminated, yielding a polyester dispersant with an acid value of 47 mgKOH/g and a number average molecular weight of 15000. Methoxypropyl acetate was added to the solution to achieve a solid content of 40%, thereby obtaining a resin-type dispersant solution 2 with aromatic carboxyl groups.
(樹脂型分散劑溶液3的製備) 將市售的畢克化學(BYK-Chemie)公司製造的「迪斯帕畢克(Disperbyk)-110(固體成分52%)」作為樹脂型分散劑溶液3。 (Preparation of Resin-Based Dispersant Solution 3) Disperbyk-110 (52% solids) manufactured by BYK-Chemie was used as resin-based dispersant solution 3.
<色素衍生物的製造><Manufacturing of Pigment Derivatives>
(色素衍生物1的製造) 參考日本專利第5748665號的合成例3來製造下述結構所表示的色素衍生物1。 [化8] 色素衍生物1 (Preparation of Pigment Derivative 1) Pigment derivative 1, as represented by the following structure, was prepared by referring to Synthesis Example 3 of Japanese Patent No. 5748665. [Chemical 8] Pigment Derivative 1
(色素衍生物2的製造) 將日本專利特開2010-163500公報的有機色素衍生物(D4)作為色素衍生物2。 [化9] 色素衍生物2 (Preparation of Pigment Derivative 2) The organic pigment derivative (D4) disclosed in Japanese Patent Application Publication 2010-163500 is used as pigment derivative 2. [Chemical 9] Pigment Derivative 2
(色素衍生物3的製造) 依據日本專利特開2004-067715號公報中記載的合成方法來獲得色素衍生物3。 [化10] (Preparation of Pigment Derivative 3) Pigment derivative 3 was obtained according to the synthetic method described in Japanese Patent Application Publication No. 2004-067715. [Chemical 10]
(色素衍生物4的製造) 參考日本專利第4983061號的製造例6來製造下述結構所表示的色素衍生物4。 [化11] 色素衍生物4 (Preparation of Pigment Derivative 4) Pigment derivative 4 with the structure shown below was prepared by referring to Manufacturing Example 6 of Japanese Patent No. 4983061. [Chemical 11] Pigment Derivative 4
<著色劑的製造方法> <通式(2)的二酮基吡咯並吡咯顏料的製造> (二酮基吡咯並吡咯顏料(A2-1)的製造) 於氮氣環境下,向帶有回流管的不鏽鋼製反應容器中加入經分子篩脫水的第三戊醇200份及第三戊基醇鈉140份,一邊攪拌一邊加熱至100℃,製備醇鹽溶液。另一方面,向玻璃製燒瓶中加入琥珀酸二異丙酯88份、4-丙基苯甲腈122.5份,一邊攪拌一邊加熱至90℃並加以溶解,製備該些混合物的溶液。針對該混合物的加熱溶液,一邊劇烈地攪拌,一邊歷時2小時以一定的速度緩緩地滴加至加熱為100℃的所述醇鹽溶液中。滴加結束後,於90℃下繼續加熱攪拌2小時,獲得二酮基吡咯並吡咯系化合物的鹼金屬鹽。進而,向於帶有玻璃製外套的反應容器中加入甲醇600份、水600份及乙酸304份,冷卻至-10℃。針對該冷卻後的混合物,一邊使用高速攪拌分散機,使直徑8 cm的剪切盤以4000 rpm旋轉,一邊向其中逐次少量添加冷卻至75℃的之前獲得的二酮基吡咯並吡咯系化合物的鹼金屬鹽溶液。此時,一邊以包含甲醇、乙酸及水的混合物的溫度始終保持-5℃以下的溫度的方式進行冷卻,且調整75℃的二酮基吡咯並吡咯系化合物的鹼金屬鹽的添加速度,一邊歷時約120分鐘逐次少量添加。添加鹼金屬鹽後,析出紅色的結晶,生成紅色的懸濁液。繼而,於5℃下利用超濾裝置對所獲得的紅色的懸濁液進行清洗,然後進行過濾分離而獲得紅色糊劑。將該糊劑於冷卻至0℃的甲醇3500份中再分散,製成甲醇濃度約90%的懸濁液,於5℃下攪拌3小時,進行伴隨結晶轉移的粒子整粒及清洗。繼而,利用超濾機進行過濾分離,使所獲得的二酮基吡咯並吡咯系化合物的水糊劑於80℃下乾燥24小時,並進行粉碎,藉此獲得下述式(A2-1)的二酮基吡咯並吡咯顏料129.6份。 <Manufacturing Method of Pigment> <Manufacturing of Diketolpyrrolopyrrole Pigment of General Formula (2)> (Manufacturing of Diketolpyrrolopyrrole Pigment (A2-1)) Under a nitrogen atmosphere, 200 parts of dehydrated tripentanol and 140 parts of sodium tripentyl alkoxide, dehydrated by molecular sieve, were added to a stainless steel reaction vessel equipped with a reflux tube. The mixture was stirred and heated to 100°C to prepare an alkoxide solution. Meanwhile, 88 parts of diisopropyl succinate and 122.5 parts of 4-propylbenzonitrile were added to a glass flask. The mixture was stirred and heated to 90°C to dissolve the substances, thus preparing a solution of the mixture. The heated solution of the mixture was added dropwise over a constant rate for 2 hours while being vigorously stirred. After the addition was completed, the mixture was heated and stirred at 90°C for another 2 hours to obtain an alkaline metal salt of diketopyrrolopyrrole compounds. Then, 600 parts methanol, 600 parts water, and 304 parts acetic acid were added to a reaction vessel with a glass jacket, and the mixture was cooled to -10°C. The cooled mixture was then gradually added in small amounts to a solution of the previously obtained alkaline metal salt of diketopyrrolopyrrole compounds, cooled to 75°C, while using a high-speed agitator with an 8 cm diameter shear disk rotating at 4000 rpm. Meanwhile, the mixture, containing methanol, acetic acid, and water, was kept at a temperature below -5°C while being cooled. The addition rate of the alkali metal salt of the diketopyrrolopyrrole compound at 75°C was adjusted, and the salt was added gradually in small amounts over approximately 120 minutes. After the addition of the alkali metal salt, red crystals precipitated, forming a red suspension. The resulting red suspension was then washed with an ultrafiltration device at 5°C, followed by filtration to obtain a red paste. The paste was redispersed in 3500 parts of methanol cooled to 0°C to prepare a suspension with a methanol concentration of approximately 90%. The suspension was stirred at 5°C for 3 hours to allow for particle granulation and washing during crystallization. Subsequently, the mixture was filtered using an ultrafiltration machine, and the resulting aqueous paste of the diketopyrrolopyrrole compound was dried at 80°C for 24 hours and then pulverized to obtain 129.6 parts of diketopyrrolopyrrole pigment of the following formula (A2-1).
[化12] 式(A2-1) [Chemistry 12] Equation (A2-1)
(二酮基吡咯並吡咯顏料(A2-2)的製造) 除了將4-丙基苯甲腈122.5份變更為4-第三丁基苯甲腈134.4份以外,與二酮基吡咯並吡咯顏料(A2-1)的製造同樣地進行,獲得下述式(A2-2)所表示的二酮基吡咯並吡咯顏料135.4份。 (Preparation of Diketopyrrolopyrrole Pigment (A2-2)) Except for replacing 122.5 parts of 4-propylbenzonitrile with 134.4 parts of 4-tert-butylbenzonitrile, the preparation was carried out in the same manner as that of diketopyrrolopyrrole pigment (A2-1), to obtain 135.4 parts of diketopyrrolopyrrole pigment represented by the following formula (A2-2).
[化13] 式(A2-2) [Chemistry 13] Equation (A2-2)
(二酮基吡咯並吡咯顏料(A2-3)的製造) 除了將4-丙基苯甲腈122.5份變更為3-第三丁基苯甲腈134.4份以外,與二酮基吡咯並吡咯顏料(A2-1)的製造同樣地進行,獲得下述式(A2-3)所表示的二酮基吡咯並吡咯顏料133.4份。 (Preparation of Diketopyrrolopyrrole Pigment (A2-3)) Except for replacing 122.5 parts of 4-propylbenzonitrile with 134.4 parts of 3-tert-butylbenzonitrile, the preparation was carried out in the same manner as that of diketopyrrolopyrrole pigment (A2-1), to obtain 133.4 parts of diketopyrrolopyrrole pigment represented by the following formula (A2-3).
[化14] 式(A2-3) [Chemistry 14] Equation (A2-3)
(二酮基吡咯並吡咯顏料(A2-4)的製造) 除了將4-丙基苯甲腈122.5份變更為4-(2-乙基己基)苯甲腈181.7份以外,與二酮基吡咯並吡咯顏料(A2-1)的製造同樣地進行,獲得下述式(A2-4)所表示的二酮基吡咯並吡咯顏料173.3份。 (Preparation of Diketopyrrolopyrrole Pigment (A2-4)) Except for replacing 122.5 parts of 4-propylbenzonitrile with 181.7 parts of 4-(2-ethylhexyl)benzonitrile, the preparation was carried out in the same manner as that of diketopyrrolopyrrole pigment (A2-1), yielding 173.3 parts of diketopyrrolopyrrole pigment represented by the following formula (A2-4).
[化15] 式(A2-4) [Chemistry 15] Equation (A2-4)
(二酮基吡咯並吡咯顏料(A2-5)的製造) 除了將4-丙基苯甲腈122.5份變更為4-十二烷基苯甲腈229.1份以外,與二酮基吡咯並吡咯顏料(A2-1)的製造同樣地進行,獲得下述式(A2-5)所表示的二酮基吡咯並吡咯顏料206.2份。 (Preparation of Diketopyrrolopyrrole Pigment (A2-5)) Except for replacing 122.5 parts of 4-propylbenzonitrile with 229.1 parts of 4-dodecylbenzonitrile, the preparation was carried out in the same manner as that of diketopyrrolopyrrole pigment (A2-1), yielding 206.2 parts of diketopyrrolopyrrole pigment represented by the following formula (A2-5).
[化16] 式(A2-5) [Chemistry 16] Equation (A2-5)
(二酮基吡咯並吡咯顏料(A2-6)的製造) 除了將4-丙基苯甲腈122.5份變更為4-十八烷基苯甲腈300.1份以外,與二酮基吡咯並吡咯顏料(A2-1)的製造同樣地進行,獲得下述式(A2-6)所表示的二酮基吡咯並吡咯顏料238.8份。 (Preparation of Diketopyrrolopyrrole Pigment (A2-6)) Except for replacing 122.5 parts of 4-propylbenzonitrile with 300.1 parts of 4-octadecylbenzonitrile, the preparation was carried out in the same manner as that of diketopyrrolopyrrole pigment (A2-1), yielding 238.8 parts of diketopyrrolopyrrole pigment represented by the following formula (A2-6).
[化17] 式(A2-6) [Chemistry 17] Equation (A2-6)
<其他二酮基吡咯並吡咯顏料的製造> (二酮基吡咯並吡咯顏料(A3-1)的製造) 向反應容器1中加入第三戊醇220份,一邊進行水浴冷卻一邊加入60%NaH 32份並於90℃下加熱攪拌。繼而,於反應容器2中加熱溶解第三戊醇100份、藉由「四面體(Tetrahedron)」, 58(2002)5547-5565的方法而合成的下述式(700)的化合物99.2份及式(N-1)的苯甲腈化合物71.8份,將所得物歷時2小時滴加至反應容器1中。於120℃下反應10小時,然後冷卻至60℃,加入甲醇400份及乙酸50份後,進行過濾分離及甲醇清洗,獲得式(A3-1)所表示的二酮基吡咯並吡咯顏料79.1份。 <Preparation of Other Diketolpyrrolopyrrole Pigments> (Preparation of Diketolpyrrolopyrrole Pigment (A3-1)) 220 parts of tripentanol were added to reaction vessel 1. While cooling in a water bath, 32 parts of 60% NaH were added and the mixture was heated and stirred at 90°C. Then, 100 parts of tripentanol, 99.2 parts of the compound of formula (700) synthesized by the method of "Tetrahedron", 58 (2002) 5547-5565, and 71.8 parts of the benzonitrile compound of formula (N-1) were dissolved in reaction vessel 2 by heating. The resulting mixture was then added dropwise to reaction vessel 1 over a period of 2 hours. The reaction was carried out at 120°C for 10 hours, then cooled to 60°C. 400 parts methanol and 50 parts acetic acid were added, followed by filtration and methanol washing to obtain 79.1 parts of diketopyrrolopyrrole pigment represented by formula (A3-1).
[化18] 式(700) 式(N-1) [Chemistry 18] Equation (700) Equation (N-1)
[化19] 式(A3-1) [Chemistry 19] Equation (A3-1)
<二酮基吡咯並吡咯顏料組成物的製造> [實施例1] (二酮基吡咯並吡咯顏料組成物(P-1)的製造) 將C.I.顏料紅254(先尼科(CINIC)公司的「先麗(Cinilex)DPP Red ST」)97.0份、式(A2-1)3.0份、氯化鈉1000份及二乙二醇120份裝入至不鏽鋼製1加侖(gallon)捏合機(井上製作所製造)中,於60℃下混煉12小時。其次,將所混煉的混合物物投入至溫水中,一邊加熱至約80℃一邊攪拌1小時而製成漿料狀,進行過濾及水洗而將食鹽及二乙二醇去除,然後於80℃下乾燥一晝夜,並進行粉碎,藉此獲得二酮基吡咯並吡咯顏料組成物(P-1)98.3份。平均一次粒子徑為28.5 nm。 <Preparation of Diketopyrrolopyrrole Pigment Composition> [Example 1] (Preparation of Diketopyrrolopyrrole Pigment Composition (P-1)) 97.0 parts of C.I. Pigment Red 254 (Cinilex DPP Red ST) from CINIC, 3.0 parts of formula (A2-1), 1000 parts of sodium chloride, and 120 parts of diethylene glycol were placed into a stainless steel 1-gallon kneader (manufactured by Inoue Manufacturing Co., Ltd.) and mixed at 60°C for 12 hours. Next, the mixed materials were added to warm water and stirred for 1 hour while heating to approximately 80°C to form a slurry. The slurry was then filtered and washed to remove the salt and diethylene glycol. It was then dried at 80°C for 24 hours and pulverized to obtain 98.3 parts of diketopyrrolopyrrole pigment composition (P-1). The average primary particle size was 28.5 nm.
[實施例2~實施例14] (二酮基吡咯並吡咯顏料組成物(P-2~P-14)的製造) 除了將「C.I.顏料紅254(先尼科(CINIC)公司的「先麗(Cinilex)DPP Red ST」)97.0份、式(A2-1)3.0份」變更為表1記載的二酮基吡咯並吡咯顏料與色素衍生物的種類與量以外,藉由與實施例1相同的方法而獲得二酮基吡咯並吡咯顏料組成物(P-2~P-14)。各顏料組成物的平均一次粒子徑如表1記載般。 [Examples 2 to 14] (Preparation of Diketopyrrolopyrrole Pigment Compositions (P-2 to P-14)) Except for changing "97.0 parts of C.I. Pigment Red 254 (Cinilex DPP Red ST) and 3.0 parts of Formula (A2-1)" to the types and amounts of diketopyrrolopyrrole pigments and pigment derivatives listed in Table 1, the diketopyrrolopyrrole pigment compositions (P-2 to P-14) were obtained by the same method as in Example 1. The average primary particle size of each pigment composition is as shown in Table 1.
[比較例1~比較例6] (二酮基吡咯並吡咯顏料組成物(P-S1~P-S6)的製造) 除了將「C.I.顏料紅254(先尼科(CINIC)公司的「先麗(Cinilex)DPP Red ST」)97.0份、式(A2-1)3.0份」變更為表1記載的二酮基吡咯並吡咯顏料與色素衍生物的種類與量以外,藉由與實施例1相同的方法而獲得二酮基吡咯並吡咯顏料組成物(P-S1~P-S6)。各顏料組成物的平均一次粒子徑如表1記載般。 [Comparative Examples 1 to 6] (Preparation of Diketopyrrolopyrrole Pigment Compositions (P-S1 to P-S6)) Except for changing "97.0 parts of C.I. Pigment Red 254 (Cinilex DPP Red ST) and 3.0 parts of Formula (A2-1)" to the types and amounts of diketopyrrolopyrrole pigments and pigment derivatives listed in Table 1, diketopyrrolopyrrole pigment compositions (P-S1 to P-S6) were obtained by the same method as in Example 1. The average primary particle size of each pigment composition is as shown in Table 1.
[表1]
<二酮基吡咯並吡咯著色組成物的製造> [實施例101] (二酮基吡咯並吡咯著色組成物(DR-1)的製造) 將下述組成的混合物以變得均勻的方式攪拌混合,然後使用直徑0.5 mm的氧化鋯珠並利用艾格磨機(Eiger-mill)(日本艾格(Eiger Japan)公司製造的「迷你型(mini model)M-250 MKII」)分散5小時,然後利用孔徑5.0 μm的過濾器進行過濾,從而製作著色組成物(DR-1)。 二酮基吡咯並吡咯顏料組成物(P-1) 10.7份 色素衍生物1 1.0份 色素衍生物4 0.3份 樹脂型分散劑溶液1 6.0份 樹脂型分散劑溶液2 6.0份 樹脂型分散劑溶液3 1.0份 丙烯酸樹脂溶液1 13.4份 丙二醇單甲醚乙酸酯 56.6份 丙二醇單甲醚 5.0份 <Preparation of Diketopyrrolopyrrole Coloring Compound> [Example 101] (Preparation of Diketopyrrolopyrrole Coloring Compound (DR-1)) The mixture of the following components was stirred and mixed in a homogeneous manner, then dispersed for 5 hours using 0.5 mm diameter zirconium oxide beads in an Eiger mill (M-250 MKII mini model manufactured by Eiger Japan). The mixture was then filtered using a 5.0 μm pore size filter to produce the coloring compound (DR-1). Diketolpyrrolopyrrole Pigment Composition (P-1) 10.7 parts Pigment Derivative 1 1.0 part Pigment Derivative 4 0.3 parts Resin Dispersant Solution 1 6.0 parts Resin Dispersant Solution 2 6.0 parts Resin Dispersant Solution 3 1.0 part Acrylic Resin Solution 1 13.4 parts Propylene Glycol Monomethyl Ether Acetate 56.6 parts Propylene glycol monomethyl ether 5.0 parts
[實施例102~實施例114、比較例101~比較例106] (二酮基吡咯並吡咯著色組成物(DR-2~DR-14、DR-S1~DR-S6)的製造) 除了將二酮基吡咯並吡咯顏料組成物(P-1)變更為表2所示的顏料組成物以外,與著色組成物(DR-1)同樣地製造著色組成物(DR-2~DR-14、DR-S1~DR-S6)。 [Examples 102-114, Comparative Examples 101-106] (Preparation of Diketopyrrolopyrrole Coloring Compounds (DR-2-DR-14, DR-S1-DR-S6)) The coloring compounds (DR-2-DR-14, DR-S1-DR-S6) were manufactured in the same manner as the coloring compound (DR-1), except that the diketopyrrolopyrrole pigment compound (P-1) was replaced with the pigment compounds shown in Table 2.
<其他著色組成物的製造> (調色用PR177著色組成物(DR-177A)的製造) 將下述混合物以變得均勻的方式攪拌混合,然後使用直徑0.5 mm的氧化鋯珠並利用艾格磨機(Eiger-mill)(日本艾格(Eiger Japan)公司製造的「迷你型(mini model)M-250 MKII」)分散5小時,然後利用孔徑5.0 μm的過濾器進行過濾,從而製作PR177著色組成物(DR-177A)。 蒽醌顏料(先尼科(CINIC)公司的「先麗(Cinilex)Red SR3C」) 11.6份 色素衍生物3 0.4份 樹脂型分散劑溶液1 6.0份 樹脂型分散劑溶液2 6.0份 丙烯酸樹脂溶液2 16.0份 丙二醇單甲醚乙酸酯 55.0份 丙二醇單甲醚 5.0份 <Preparation of Other Coloring Components> (Preparation of PR177 Coloring Component (DR-177A) for Tinting) The following mixture was stirred and mixed to achieve homogeneity. Then, using 0.5 mm diameter zirconium oxide beads, it was dispersed for 5 hours using an Eiger mill (Eiger Japan, "mini model" M-250 MKII). Finally, it was filtered using a 5.0 μm pore size filter to produce PR177 coloring component (DR-177A). Anthraquinone pigment (Cinilex Red SR3C from CINIC) 11.6 parts Pigment derivative 3 0.4 parts Resin-based dispersant solution 1 6.0 parts Resin-based dispersant solution 2 6.0 parts Acrylic resin solution 2 16.0 parts Propylene glycol monomethyl ether acetate 55.0 parts Propylene glycol monomethyl ether 5.0 parts
<著色組成物的評價> 針對所獲得的著色組成物(DR-1~DR-14、DR-S1~DR-S6),利用下述方法進行評價。將結果示於表2中。 <Evaluation of Coloring Compositions> The obtained coloring compositions (DR-1 to DR-14, DR-S1 to DR-S6) were evaluated using the following methods. The results are shown in Table 2.
(對比度比的評價) 使用旋轉塗佈機,將著色組成物(DR-1~DR-14、DR-S1~DR-S6)塗佈於100 mm×100 mm、1.1 mm厚的玻璃基板上,於潔淨烘箱中以80℃加溫15分鐘來去除溶劑,於潔淨烘箱中以230℃加熱60分鐘,放置冷卻後,獲得紅色塗膜基板。再者,紅色塗膜基板於230℃下的熱處理後,符合於C光源下為x=0.660的色度。繼而,說明對比度比的測定法。自液晶顯示器用背光單元發出的光通過偏光板而被偏光,並通過塗佈於玻璃基板上的著色組成物的乾燥塗膜而到達偏光板。若偏光板與偏光板的偏光面平行,則光透過偏光板,但於偏光面正交的情況下,光被偏光板遮斷。但是,於被偏光板偏光的光通過著色組成物的乾燥塗膜時,由顏料粒子引起散射等,若於偏光面的一部分發生偏移,則於偏光板平行時,透過偏光板的光量減少,於偏光板正交時,一部分光透過偏光板。測定該透過光作為偏光板上的亮度,算出偏光板平行時的亮度與偏光板正交時的亮度的比(對比度比)。再者,作為亮度計,使用色彩亮度計(拓普康(Topcon)公司製造的「BM-5A」),作為偏光板,使用偏光板(日東電工公司製造的「NPF-G1220DUN」)。再者,於測定時,為了遮斷多餘的光,而於測定部分介隔開有1 cm見方的孔的黑色遮罩。 (對比度比)=(平行時的亮度)/(正交時的亮度) 以下述的4階段來評價對比度比。 ◎:5000以上(極其良好) ○:4000以上、未滿5000(良好:實用性可) △:3000以上、未滿4000(不良) ×:未滿3000(極其不良) (Evaluation of Contrast Ratio) Using a rotary coating machine, the colored components (DR-1 to DR-14, DR-S1 to DR-S6) were applied to a 100 mm × 100 mm, 1.1 mm thick glass substrate. The solvent was removed by heating at 80°C for 15 minutes in a clean oven, followed by heating at 230°C for 60 minutes in a clean oven. After cooling, a red-coated substrate was obtained. Furthermore, the red-coated substrate, after heat treatment at 230°C, exhibited a chromaticity of x = 0.660 under a C light source. Next, the method for determining the contrast ratio is explained. Light emitted from the backlight unit of a liquid crystal display is polarized by a polarizing plate and then reaches the polarizing plate through a dried coating of a colored composition applied to a glass substrate. If the polarizing plates are parallel, the light passes through the polarizing plate; however, if the polarizing plates are orthogonal, the light is blocked by the polarizing plate. However, when the polarized light passes through the dried coating of the colored composition, scattering caused by pigment particles occurs, resulting in a partial shift in the polarizing plane. Therefore, when the polarizing plates are parallel, the amount of light passing through the polarizing plate decreases; when the polarizing plates are orthogonal, some light passes through the polarizing plate. This transmitted light is measured as the brightness on the polarizing plate, and the ratio (contrast ratio) between the brightness when the polarizing plates are parallel and the brightness when they are orthogonal is calculated. Furthermore, a colorimeter (Topcon BM-5A) was used as the luminance meter, and a polarizing plate (Nitto Denko Nippon ...
(保存穩定性的評價) 針對著色組成物(DR-1~DR-14、DR-S1~DR-S6),使用E型黏度計(東機產業公司製造的「ELD型黏度計」)來測定25℃下的初始黏度。繼而,於40℃的恆溫機中保存兩週並經時促進,然後利用與所述黏度測定相同的方法來測定經時後的黏度,計算於40℃下保存兩週前後的黏度的變化率,並藉由以下的基準而以3階段進行評價。 ◎:黏度變化率的絕對值未滿10%的情況(良好) ○:黏度變化率的絕對值為10%~20%的情況(普通) ×:黏度變化率的絕對值超過20%的情況(不良) (Evaluation of Stability) The initial viscosity at 25°C was measured using an E-type viscometer (ELD type viscometer manufactured by Toki Sangyo Co., Ltd.) for the colored components (DR-1 to DR-14, DR-S1 to DR-S6). Subsequently, the viscosities were stored in a thermostat at 40°C for two weeks with time acceleration. The viscosity after time acceleration was then measured using the same method as the viscosity measurement described above. The rate of change in viscosity before and after two weeks of storage at 40°C was calculated, and the results were evaluated in three stages according to the following criteria. ◎: Absolute viscosity change rate less than 10% (Good) ○: Absolute viscosity change rate between 10% and 20% (Average) ×: Absolute viscosity change rate exceeding 20% (Poor)
[表2]
如表2所示,使用本發明的二酮基吡咯並吡咯顏料組成物的著色組成物是對比度比、保存穩定性均良好的結果。As shown in Table 2, the coloring compositions using the diketopyrrolopyrrole pigment composition of the present invention exhibit good contrast ratio and storage stability.
<感光性著色組成物的製造方法> [實施例201] (感光性著色組成物(RR-1)的製造) 將下述組成的混合物均勻地攪拌混合,然後利用孔徑1.0 μm的過濾器進行過濾,從而獲得紅色感光性著色組成物(RR-1)。 PR177著色組成物(DR-177A) 16.28份 二酮基吡咯並吡咯著色組成物(DR-1) 33.72份 丙烯酸樹脂溶液1 3.60份 環氧化合物(大賽璐(Daicel)製造的「EHPE-3150」) 0.16份 光聚合性單體(東亞合成公司製造的「亞羅尼斯(Aronix)M402」) 1.10份 光聚合性單體(東亞合成公司製造的「亞羅尼斯(Aronix)M350」) 1.45份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)OXE02」) 0.15份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)369」) 0.30份 增感劑(日本化藥公司製造的「卡亞庫(KAYACURE)DETX-S」) 0.05份 硫醇化合物(季戊四醇四硫代丙酸酯) 0.20份 調平劑(畢克化學(BYK-Chemie)公司製造的「BYK-330」) 0.05份 抗氧化劑(巴斯夫(BASF)公司製造的「易路諾斯(IRGANOX)1010」) 0.10份 丙二醇單甲醚乙酸酯 32.84份 3-乙氧基丙酸乙酯 10.00份 <Method for Manufacturing Photosensitive Coloring Composition> [Example 201] (Manufacturing of Photosensitive Coloring Composition (RR-1)) The mixture of the following components was uniformly stirred and mixed, and then filtered using a filter with a pore size of 1.0 μm to obtain a red photosensitive coloring composition (RR-1). PR177 coloring composition (DR-177A) 16.28 parts Diketopyrrolopyrrole coloring composition (DR-1) 33.72 parts Acrylic resin solution 1 3.60 parts Epoxy compound (Daicel's "EHPE-3150") 0.16 parts Photopolymerizable monomer (Dong-A Synthetic Co., Ltd.'s "Aronix M402") 1.10 parts Photopolymerizable monomer (Dong-A Synthetic Co., Ltd.'s "Aronix M350") 1.45 parts Photopolymerization initiator (BASF IRGACURE OXE02) 0.15 parts Photopolymerization initiator (BASF IRGACURE 369) 0.30 parts Sensitizer (Nippon Kayaku Co., Ltd. KAYACURE DETX-S) 0.05 parts Thiol compound (Pentaerythritol tetrathiopropionate) 0.20 parts Leveling agent (BYK-330, manufactured by BYK-Chemie) 0.05 parts Antioxidant (IRGANOX 1010, manufactured by BASF) 0.10 parts Propylene glycol monomethyl ether acetate 32.84 parts Ethyl 3-ethoxypropionate 10.00 parts
[實施例202~實施例214、比較例201~比較例206] (感光性著色組成物(RR-2~RR-14、RR-S1~RR-S6)的製造) 感光性著色組成物中的著色組成物的合計含量全部固定為50.00份,並變更著色組成物的種類與調配比率,除此以外,與實施例201同樣地獲得感光性著色組成物(RR-2~RR-14、RR-S1~RR-S6)。著色組成物的種類設為如表3所示般,著色組成物的調配比率設為基板製作後的色度於C光源下成為(x=0.660、y=0.324)的比率。 [Examples 202-214, Comparative Examples 201-206] (Manufacturing of Photosensitive Coloring Compositions (RR-2-RR-14, RR-S1-RR-S6)) The total content of the coloring components in the photosensitive coloring compositions is fixed at 50.00 parts. The types and mixing ratios of the coloring components are varied. Otherwise, the photosensitive coloring compositions (RR-2-RR-14, RR-S1-RR-S6) are obtained in the same manner as in Example 201. The types of coloring components are set as shown in Table 3, and the mixing ratio of the coloring components is set to the ratio of the chromaticity of the substrate after fabrication to (x=0.660, y=0.324) under a C light source.
[實施例215] (感光性著色組成物(RR-15)的製造) 將下述組成的混合物均勻地攪拌混合,然後利用孔徑1.0 μm的過濾器進行過濾,從而獲得紅色感光性著色組成物(RR-15)。 PR177著色組成物(DR-177A) 15.09份 二酮基吡咯並吡咯著色組成物(DR-14) 34.91份 丙烯酸樹脂溶液1 3.85份 環氧化合物(日產化學工業製造的「TEPIC-S」) 0.16份 光聚合性單體(日本化藥公司製造的「卡亞拉德(KAYARAD)DPCA-30」) 1.85份 光聚合性單體(共榮社化學公司製造的「UA-510H」) 0.50份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)OXE01」) 0.55份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)907」) 0.20份 增感劑(保土穀化學工業公司製造的「EAB-F」) 0.05份 矽烷偶合劑(信越矽酮公司製造的「KBM-403」) 0.03份 聚合抑制劑(甲基對苯二酚) 0.02份 紫外線吸收劑(巴斯夫(BASF)公司製造的「帝奴彬(TINUVIN)P」) 0.05份 調平劑(迪愛生(DIC)股份有限公司製造的「美佳法(Megafac)F-551」) 0.05份 丙二醇單甲醚乙酸酯 32.69份 1,3-丁二醇二乙酸酯 5.00份 3-甲氧基丁醇 5.00份 [Example 215] (Preparation of photosensitive tinting composition (RR-15)) The mixture of the following components was uniformly stirred and mixed, and then filtered using a filter with a pore size of 1.0 μm to obtain a red photosensitive tinting composition (RR-15). PR177 coloring compound (DR-177A) 15.09 parts Diketopyrrolopyrrole coloring compound (DR-14) 34.91 parts Acrylic resin solution 1 3.85 parts Epoxy compound (TEPIC-S, manufactured by Nissan Chemical Industries) 0.16 parts Photopolymerizable monomer (KAYARAD DPCA-30, manufactured by Nippon Kayaku Co., Ltd.) 1.85 parts Photopolymerizable monomer (UA-510H, manufactured by Kyoei Chemical Co., Ltd.) 0.50 parts Photopolymerization initiator (BASF IRGACURE OXE01): 0.55 parts Photopolymerization initiator (BASF IRGACURE 907): 0.20 parts Sensitizer (HODOO Chemicals Co., Ltd. EAB-F): 0.05 parts Silane coupling agent (Shin-Etsu Silicones Co., Ltd. KBM-403): 0.03 parts Polymerization inhibitor (Cetyl hydroquinone): 0.02 parts UV absorber (TINUVIN P, manufactured by BASF) 0.05 parts Leveling agent (Megafac F-551, manufactured by DIC) 0.05 parts Propylene glycol monomethyl ether acetate 32.69 parts 1,3-Butanediol diacetate 5.00 parts 3-Methoxybutanol 5.00 parts
<感光性著色組成物的評價> 針對所獲得的感光性著色組成物,利用下述方法進行評價。將結果示於表3中。 (明度的評價) 使用旋轉塗佈機,將感光性著色組成物(RR-1~RR-15、RR-S1~RR-S6)塗佈於100 mm×100 mm、1.1 mm厚的玻璃基板上,於潔淨烘箱中以80℃加溫15分鐘來去除溶劑,獲得塗膜。繼而,使用超高壓水銀燈以累計光量100 mJ/cm 2進行紫外線曝光,並利用23℃的鹼性顯影液進行顯影,獲得塗膜基板。繼而,於潔淨烘箱中以230℃加熱30分鐘,放置冷卻後,使用顯微分光光度計(奧林巴斯(Olympus)光學公司製造的「OSP-SP100」)來測定所獲得的塗膜基板的明度Y(C)。再者,紅色塗膜基板於230℃下的熱處理後,符合於C光源下為(x=0.660、y=0.324)的色度。作為鹼性顯影液,使用包含碳酸鈉1.5質量%、碳酸氫鈉0.5質量%、陰離子系界面活性劑(花王公司製造的「派萊克斯(Pelex)NBL」)8.0質量%及水90質量%的顯影液。明度的評價是以下述的4階段進行評價。 ◎:18.5以上(極其良好) ○:18.3以上、未滿18.5(良好) △:18.1以上、未滿18.3(不良) ×:未滿18.1(極其不良) <Evaluation of Photosensitive Coloring Compositions> The obtained photosensitive coloring compositions were evaluated using the following method. The results are shown in Table 3. (Evaluation of Brightness) Using a rotary coating machine, the photosensitive coloring compositions (RR-1 to RR-15, RR-S1 to RR-S6) were coated onto a 100 mm × 100 mm, 1.1 mm thick glass substrate. The solvent was removed by heating at 80°C for 15 minutes in a clean oven to obtain a coating film. Subsequently, ultraviolet light exposure was performed using an ultra-high pressure mercury lamp with a cumulative light intensity of 100 mJ/ cm² , and development was performed using an alkaline developer at 23°C to obtain the coated substrate. Next, the substrate was heated to 230°C for 30 minutes in a clean oven, and after cooling, the lightness Y(C) of the coated substrate was measured using a microspectrophotometer (OSP-SP100 manufactured by Olympus Optics). Furthermore, the red coated substrate, after heat treatment at 230°C, exhibited a chromaticity of (x=0.660, y=0.324) under C light source. An alkaline developer was used, comprising 1.5% sodium carbonate, 0.5% sodium bicarbonate, 8.0% anionic surfactant (Pelex NBL manufactured by Kao Corporation), and 90% water. Lightness was evaluated using the following four stages. ◎: 18.5 or above (Excellent) ○: 18.3 or above, but less than 18.5 (Good) △: 18.1 or above, but less than 18.3 (Poor) ×: Less than 18.1 (Extremely Poor)
(對比度比的評價) 使用於明度評價中所使用的基板來實施對比度比測定。對比度比的評價是以下述的4階段進行評價。 ◎:5000以上(極其良好) ○:4000以上、未滿5000(良好) △:3000以上、未滿4000(不良) ×:未滿3000(極其不良) (Contrast Ratio Evaluation) The contrast ratio is measured using the same substrate used in the brightness evaluation. The contrast ratio is evaluated using the following four levels: ◎: 5000 or higher (Extremely Good) ○: 4000 or higher, less than 5000 (Good) △: 3000 or higher, less than 4000 (Poor) ×: Less than 3000 (Extremely Poor)
(保存穩定性的評價) 針對所獲得的感光性著色組成物,使用E型黏度計(東機產業公司製造的「ELD型黏度計」)來測定25℃下的初始黏度。繼而,於40℃的恆溫機中保存兩週並經時促進,然後利用與所述黏度測定相同的方法來測定經時後的黏度,計算於40℃下保存兩週前後的黏度的變化率,並藉由以下的基準而以3階段進行評價。 ◎:黏度變化率的絕對值未滿5%的情況(良好) ○:黏度變化率的絕對值為5%~10%的情況(普通) ×:黏度變化率的絕對值超過10%的情況(不良) (Evaluation of Stability) The initial viscosity of the obtained photosensitive coloring composition at 25°C was measured using an E-type viscometer ("ELD type viscometer" manufactured by Toki Kogyo Co., Ltd.). Then, it was stored in a thermostat at 40°C for two weeks with time acceleration. The viscosity after time acceleration was then measured using the same method as the viscosity measurement described above. The rate of viscosity change before and after two weeks of storage at 40°C was calculated, and an evaluation was conducted in three stages based on the following criteria: ◎: Absolute value of viscosity change rate less than 5% (Good) ○: Absolute value of viscosity change rate 5% to 10% (Average) ×: Absolute value of viscosity change rate more than 10% (Poor)
(耐熱性的評價) 使用旋轉塗佈機,將感光性著色組成物(RR-1~RR-15、RR-S1~RR-S6)塗佈於100 mm×100 mm、1.1 mm厚的玻璃基板上,於潔淨烘箱中以70℃加溫15分鐘來去除溶劑,獲得乾燥塗膜。此時,以乾燥塗膜成為2.5 μm的方式進行塗佈。繼而,使用超高壓水銀燈,介隔100 μm寬(間距200 μm)條紋圖案的光罩以累計光量100 mJ/cm 2進行紫外線曝光,並利用23℃的鹼性顯影液進行顯影,獲得條紋狀的塗膜基板。繼而,於230℃下進行60分鐘的加熱處理,然後,進而於240℃下進行60分鐘的加熱處理、於280℃下進行60分鐘的加熱處理。利用光學顯微鏡對加熱處理後的基板的塗膜表面進行觀察,並依據下述4階段基準來判定有無結晶析出。 ◎…於230℃下加熱處理60分鐘後、於240℃再加熱處理60分鐘後及於280℃下再加熱處理60分鐘亦無結晶析出 ○…於230℃下加熱處理60分鐘後及於240℃下再加熱處理60分鐘亦無結晶析出,但於280℃下再加熱處理60分鐘,有結晶析出 △…於230℃下加熱處理60分鐘後無結晶析出,但於240℃下再加熱處理60分鐘,有結晶析出 ×…於230℃下加熱處理60分鐘後有結晶析出 (Evaluation of heat resistance) Using a rotary coating machine, photosensitive tinting compositions (RR-1 to RR-15, RR-S1 to RR-S6) were applied to a 100 mm × 100 mm, 1.1 mm thick glass substrate. The solvent was removed by heating at 70°C for 15 minutes in a clean oven to obtain a dried coating. At this point, the coating was applied with a dry coating thickness of 2.5 μm. Subsequently, ultraviolet light exposure was performed using an ultra-high pressure mercury lamp with a photomask of a 100 μm wide (200 μm spacing) stripe pattern at a cumulative light intensity of 100 mJ/ cm². The substrate was then developed using an alkaline developer at 23°C to obtain a striped coating substrate. Next, a heat treatment was performed at 230°C for 60 minutes, followed by a heat treatment at 240°C for 60 minutes, and then a heat treatment at 280°C for 60 minutes. The coating surface of the substrate after the heat treatment was observed using an optical microscope, and the presence or absence of crystal precipitation was determined according to the following four-stage criteria. ◎…No crystals precipitated after heating at 230℃ for 60 minutes, then at 240℃ for 60 minutes, and then at 280℃ for 60 minutes. ○…No crystals precipitated after heating at 230℃ for 60 minutes and then at 240℃ for 60 minutes, but crystals precipitated after heating at 280℃ for 60 minutes. △…No crystals precipitated after heating at 230℃ for 60 minutes, but crystals precipitated after heating at 240℃ for 60 minutes. ×…Crystals precipitated after heating at 230℃ for 60 minutes.
(耐溶劑性的評價) 使用旋轉塗佈機,將感光性著色組成物(RR-1~RR-15、RR-S1~RR-S6)塗佈於100 mm×100 mm、1.1 mm厚的玻璃基板上,於潔淨烘箱中以70℃加溫15分鐘來去除溶劑,獲得乾燥塗膜。此時,以乾燥塗膜成為2.5 μm的方式進行塗佈。繼而,使用超高壓水銀燈,介隔100 μm寬(間距200 μm)條紋圖案的光罩以累計光量100 mJ/cm 2進行紫外線曝光,並利用23℃的鹼性顯影液進行顯影,獲得條紋狀的塗膜基板。繼而,於潔淨烘箱中以230℃進行60分鐘加熱處理。此處,對C光源下的色度(L*(1)、a*(1)、b*(1))進行測定,然後,於40℃下於N-甲基吡咯啶酮(N-methyl pyrrolidone,NMP)中浸漬30分鐘,進而,對C光源下的色度(L*(2)、a*(2)、b*(2))進行測定。使用NMP浸漬前後的色度值,並根據下述計算式來算出色差ΔE*ab,以下述的3階段來評價塗膜的耐溶劑性。 計算式:ΔE*ab=[[L*(2)-L*(1)] 2+[a*(2)-a*(1)] 2+[b*(2)-b*(1)] 2] 1/2◎:ΔE*ab未滿1.0(極其良好) ○:ΔE*ab為1.0以上、未滿3.0(良好) △:ΔE*ab為3.0以上、未滿5.0(不良) ×:ΔE*ab為5.0以上(極其不良) (Evaluation of Solvent Resistance) Using a rotary coating machine, photosensitive tinting compositions (RR-1 to RR-15, RR-S1 to RR-S6) were applied to a 100 mm × 100 mm, 1.1 mm thick glass substrate. The solvent was removed by heating at 70°C for 15 minutes in a clean oven, resulting in a dried coating. At this point, the coating was applied with a dry coating thickness of 2.5 μm. Subsequently, ultraviolet light exposure was performed using an ultra-high pressure mercury lamp with a photomask of a 100 μm wide (200 μm spacing) stripe pattern at a cumulative light intensity of 100 mJ/ cm². Development was then performed using an alkaline developer at 23°C to obtain a striped coating substrate. Next, the coating was heated in a clean oven at 230°C for 60 minutes. Here, the colorimetric values (L*(1), a*(1), b*(1)) under light source C were measured. Then, the coating was immersed in N-methyl pyrrolidone (NMP) at 40°C for 30 minutes, and the colorimetric values (L*(2), a*(2), b*(2)) under light source C were measured. The colorimetric values before and after immersion in NMP were used, and the color difference ΔE*ab was calculated according to the following formula. The solvent resistance of the coating was evaluated in the following three stages. Calculation formula: ΔE*ab=[[L*(2)-L*(1)] 2 +[a*(2)-a*(1)] 2 +[b*(2)-b*(1)] 2 ] 1/2 ◎:ΔE*ab less than 1.0 (Very good) ○:ΔE*ab is 1.0 or more but less than 3.0 (Good) △:ΔE*ab is 3.0 or more but less than 5.0 (Poor) ×:ΔE*ab is 5.0 or more (Very poor)
(移染性的評價) 使用狹縫模塗佈機將感光性著色組成物塗佈於玻璃基板上,然後利用90℃的加熱板進行2分鐘預烘烤,形成膜厚2.4 μm的塗膜。繼而,將形成有塗膜的基板冷卻至室溫,然後使用高壓水銀燈,並介隔條紋狀光罩以1,000 J/m 2的曝光量對塗膜曝光包含365 nm、405 nm及436 nm的各波長的放射線。進行鹼顯影,然後利用超純水進行清洗,進而於230℃下進行20分鐘後烘烤,藉此於基板上形成紅色的條紋狀畫素。繼而,測定與紅色的條紋狀畫素相距8 μm的玻璃基板上的520 nm的透過率(T1)。進而,使用狹縫模塗佈機將丙烯酸樹脂溶液2塗佈於所述基板上,然後利用90℃的加熱板進行2分鐘預烘烤,形成膜厚2.5 μm的塗膜。進而,於230℃下進行20分鐘後烘烤。繼而,測定與紅色的條紋狀畫素相距8 μm的玻璃基板上的520 nm的透過率(T2)。將T1與T2的數差作為ΔT(%)並以下述的4階段進行評價。ΔT值越小,向鄰接的其他顏色的濾光片區段的顏色遷移所致的亮度的降低越少,可謂移染性得到抑制。 ◎:ΔT未滿1.0%(極其良好) ○:ΔT為1.0%以上、未滿2.0%(良好) △:ΔT為2.0%以上、未滿3.0%(不良) ×:ΔT為3.0%以上(極其不良) (Evaluation of Migration) The photosensitive pigment composition was applied to a glass substrate using a slit-die coating machine, followed by pre-baking at 90°C for 2 minutes to form a 2.4 μm thick coating. The coated substrate was then cooled to room temperature, and exposed to radiation at wavelengths of 365 nm, 405 nm, and 436 nm using a high-pressure mercury lamp and a striped photomask with an exposure dose of 1,000 J/ m² . After alkaline development, the substrate was cleaned with ultrapure water and then baked at 230°C for 20 minutes, thereby forming red striped pixels on the substrate. Next, the transmittance at 520 nm on a glass substrate 8 μm away from the red striped pixels was measured (T1). Then, acrylic resin solution 2 was applied to the substrate using a slit die coating machine, followed by pre-baking at 90°C for 2 minutes to form a 2.5 μm thick coating. This was then baked at 230°C for 20 minutes. Next, the transmittance at 520 nm on the glass substrate 8 μm away from the red striped pixels was measured (T2). The difference between T1 and T2 was taken as ΔT (%) and evaluated in four stages as described below. A smaller ΔT value indicates less brightness reduction due to color migration to adjacent filter segments of other colors, indicating suppressed color migration. ◎: ΔT less than 1.0% (Extremely Good) ○: ΔT 1.0% or more but less than 2.0% (Good) △: ΔT 2.0% or more but less than 3.0% (Poor) ×: ΔT 3.0% or more (Extremely Poor)
[表3]
如表3所示,作為本發明的特徵的於質量比為99.9:0.1~90.0:10.0的範圍內含有通式(1)與通式(2)的二酮基吡咯並吡咯顏料的實施例201~實施例215的感光性著色組成物的明度、對比度比、保存穩定性、耐熱性、耐溶劑性及移染性任一項目均無實用性問題且為特別良好的結果。另一方面,不含有通式(2)的二酮基吡咯並吡咯顏料的比較例210、比較例203~比較例205與實施例相比,加熱步驟中的結晶析出差,因結晶析出的影響而成為明度或對比度比亦差於實施例的結果。另外,以多於10質量%的量含有通式(2)的二酮基吡咯並吡咯顏料的比較例202或比較例206成為穩定性、耐溶劑性及移染性差於實施例的結果。認為其原因在於:與通式(1)的二酮基吡咯並吡咯顏料相比,通式(2)的二酮基吡咯並吡咯顏料自身的分散穩定性、耐溶劑性及移染性差。As shown in Table 3, the photosensitive coloring compositions of Examples 201 to 215, which contain diketopyrrolopyrrole pigments of general formulas (1) and (2) in a mass ratio of 99.9:0.1 to 90.0:10.0, which are characteristic of the present invention, show no practical problems in terms of lightness, contrast ratio, storage stability, heat resistance, solvent resistance, and migration. On the other hand, the comparative examples 210, 203 to 205, which do not contain diketopyrrolopyrrole pigments of general formula (2), show poor crystallization during the heating process compared to the examples. As a result of the crystallization, their lightness or contrast ratio is also worse than that of the examples. Furthermore, Comparative Examples 202 and 206, which contained more than 10% by mass of diketopyrrolopyrrole pigment of general formula (2), showed poorer stability, solvent resistance, and migration properties than the embodiments. This is believed to be because, compared with the diketopyrrolopyrrole pigment of general formula (1), the diketopyrrolopyrrole pigment of general formula (2) itself has poorer dispersion stability, solvent resistance, and migration properties.
<彩色濾光片的製作> 首先,對用於製作彩色濾光片的綠色及藍色的感光性著色組成物進行製作。 <Production of Color Filters> First, the green and blue photosensitive colorants used in making the color filters are prepared.
(綠色感光性著色組成物(RG-100)的製作) 將下述組成的混合物以變得均勻的方式攪拌混合,然後使用直徑0.5 mm的氧化鋯珠並利用艾格磨機(Eiger-mill)(日本艾格(Eiger Japan)公司製造的「迷你型(mini model)M-250 MKII」)分散5小時,然後利用孔徑5.0 μm的過濾器進行過濾,從而製作綠色著色組成物(DG-100)。 綠色顏料(C.I.顏料綠58) 8.6份 黃色顏料(C.I.顏料黃138) 3.4份 樹脂型分散劑(巴斯夫(BASF)公司製造的「艾夫卡(EFKA)4300」) 3.0份 丙烯酸樹脂溶液1 25.0份 丙二醇單甲醚乙酸酯 52.0份 (Preparation of Green Photosensitive Coloring Compound (RG-100)) The mixture of the following components was stirred and mixed to achieve homogeneity. Then, using 0.5 mm diameter zirconium oxide beads, it was dispersed for 5 hours using an Eiger mill (Eiger Japan, "mini model" M-250 MKII). Finally, it was filtered using a 5.0 μm pore size filter to produce the green coloring compound (DG-100). Green pigment (C.I. Pigment Green 58) 8.6 parts Yellow pigment (C.I. Pigment Yellow 138) 3.4 parts Resin-based dispersant (BASF's "EFKA 4300") 3.0 parts Acrylic resin solution 1 25.0 parts Propylene glycol monomethyl ether acetate 52.0 parts
繼而,將下述組成的混合物以變得均勻的方式攪拌混合,然後利用孔徑1.0 μm的過濾器進行過濾,從而製作綠色感光性著色組成物(RG-100)。 綠色著色組成物(DG-100) 42.0份 丙烯酸樹脂溶液1 13.2份 光聚合性單體(東亞合成公司製造的「亞羅尼斯(Aronix)M402」) 2.8份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)907」) 2.0份 增感劑(保土穀化學工業公司製造的「EAB-F」) 0.4份 丙二醇單甲醚乙酸酯 39.6份 Next, the mixture of the following components was stirred to achieve homogeneity, and then filtered using a 1.0 μm pore size filter to produce a green photosensitive tinting compound (RG-100). Green coloring component (DG-100): 42.0 parts Acrylic resin solution: 13.2 parts Photopolymerizable monomer (Aronix M402, manufactured by Toa Synthetic Co., Ltd.): 2.8 parts Photopolymerization initiator (IRGACURE 907, manufactured by BASF): 2.0 parts Sensitizer (EAB-F, manufactured by Hotoko Chemical Co., Ltd.): 0.4 parts Propylene glycol monomethyl ether acetate: 39.6 parts
(藍色感光性著色組成物(RB-100)的製作) 將下述組成的混合物以變得均勻的方式攪拌混合,然後使用直徑0.5 mm的氧化鋯珠並利用艾格磨機(eiger mill)(日本艾格(Eiger Japan)公司製造的「迷你型(mini model)M-250 MKII」)分散5小時,然後利用孔徑5.0 μm的過濾器進行過濾,從而製作藍色著色組成物(DB-100)。 藍色顏料(C.I.顏料藍15:6) 7.2份 紫色顏料(C.I.顏料紫23) 4.8份 樹脂型分散劑(巴斯夫(BASF)公司製造的「艾夫卡(EFKA)4300」) 1.0份 丙烯酸樹脂溶液1 35.0份 丙二醇單甲醚乙酸酯 52.0份 (Preparation of Blue Photosensitive Coloring Compound (RB-100)) The mixture of the following components was stirred and mixed to achieve homogeneity. Then, using 0.5 mm diameter zirconium oxide beads, it was dispersed for 5 hours using an Eiger mill (Eiger Japan, "mini model" M-250 MKII). Finally, it was filtered using a 5.0 μm pore size filter to produce the blue coloring compound (DB-100). Blue pigment (C.I. Pigment Blue 15:6) 7.2 parts Purple pigment (C.I. Pigment Violet 23) 4.8 parts Resin-based dispersant (BASF's "EFKA 4300") 1.0 part Acrylic resin solution 35.0 parts Propylene glycol monomethyl ether acetate 52.0 parts
繼而,將下述組成的混合物以變得均勻的方式攪拌混合,然後利用孔徑1.0 μm的過濾器進行過濾,從而製作藍色感光性著色組成物(RB-100)。 藍色著色組成物(DB-100) 34.0份 丙烯酸樹脂溶液2 15.2份 光聚合性單體(東亞合成公司製造的「亞羅尼斯(Aronix)M402」) 3.3份 光聚合起始劑(巴斯夫(BASF)公司製造的「豔佳固(IRGACURE)907」) 2.0份 增感劑(保土穀化學工業公司製造的「EAB-F」) 0.4份 丙二醇單甲醚乙酸酯 45.1份 Next, the mixture of the following components was stirred to achieve homogeneity, and then filtered using a 1.0 μm pore size filter to produce a blue photosensitive tinting composition (RB-100). Blue coloring component (DB-100): 34.0 parts Acrylic resin solution 2: 15.2 parts Photopolymerizable monomer (Aronix M402, manufactured by Toa Synthetic Co., Ltd.): 3.3 parts Photopolymerization initiator (IRGACURE 907, manufactured by BASF): 2.0 parts Sensitizer (EAB-F, manufactured by Hotoko Chemical Co., Ltd.): 0.4 parts Propylene glycol monomethyl ether acetate: 45.1 parts
(液晶顯示裝置用彩色濾光片的製作) 於玻璃基板上圖案加工黑色矩陣,並利用旋轉塗佈機將本發明的紅色感光性著色組成物(RR-14)塗佈於該基板上而形成著色被膜。針對該被膜,介隔光罩並使用超高壓水銀燈照射200 mJ/cm 2的紫外線。繼而,利用包含0.2質量%的碳酸鈉水溶液的鹼性顯影液進行噴霧顯影而將未曝光部分去除,然後利用離子交換水進行清洗,將該基板於230℃下加熱30分鐘,形成紅色濾光片區段。此處,紅色濾光片區段設為於230℃下的熱處理後,於C光源下符合x=0.660的色度。另外,利用相同的方法,使用綠色感光性著色組成物(RG-100)以符合y=0.570的色度的方式形成綠色濾光片區段,使用藍色感光性著色組成物(RB-100)以符合y=0.045的色度的方式形成藍色濾光片區段,形成各濾光片區段而獲得彩色濾光片。 (Fabrication of a Color Filter for a Liquid Crystal Display Device) A black matrix pattern is fabricated on a glass substrate, and the red photosensitive coloring composition (RR-14) of the present invention is applied to the substrate using a rotary coating machine to form a colored film. The film is then shielded by a photomask and irradiated with 200 mJ/ cm² ultraviolet light using an ultra-high pressure mercury lamp. Next, unexposed areas are removed by spray development using an alkaline developing solution containing 0.2% sodium carbonate aqueous solution. The substrate is then cleaned with ion-exchanged water and heated at 230°C for 30 minutes to form the red filter section. Here, the red filter section is heat-treated at 230°C to achieve a chromaticity of x=0.660 under a C light source. Similarly, using the same method, a green filter section is formed with a green photosensitive colorant (RG-100) to achieve a chromaticity of y=0.570, and a blue filter section is formed with a blue photosensitive colorant (RB-100) to achieve a chromaticity of y=0.045. These filter sections are then used to obtain a color filter.
於紅色濾光片區段的形成中使用本發明的感光性著色組成物(RR-14),藉此可實現彩色濾光片的高明度化、高對比度化,且於其他物性方面亦無問題而可適宜使用。另外,使用密封劑將本發明的彩色濾光片與相向基板貼合,自設置於密封部的注入口注入液晶後將注入口密封,將偏光膜或相位差膜貼合於基板的外側,藉此獲得明度與對比度比優異的液晶顯示裝置。The photosensitive coloring composition (RR-14) of this invention is used in the formation of the red filter section, thereby achieving high brightness and high contrast of the color filter, and it is suitable for use without any problems in other physical properties. In addition, the color filter of this invention is bonded to the opposing substrate using a sealant, liquid crystal is injected through the injection port provided in the sealing part, the injection port is sealed, and a polarizing film or retardation film is bonded to the outer side of the substrate, thereby obtaining a liquid crystal display device with excellent brightness and contrast ratio.
(固體攝像元件用彩色濾光片的製作) 於6吋矽晶圓上,藉由旋轉塗佈法來塗佈平坦化膜用抗蝕劑液(HL-18s;新日鐵化學公司製造),作為預烘烤,利用100℃的加熱板進行6分鐘加熱處理。進而,利用230℃的烘箱進行1小時處理,使塗佈膜硬化而形成1.0 μm的平坦化膜,從而獲得帶有平坦化膜的晶圓。 (Fabrication of Color Filters for Solid State Imaging Components) On a 6-inch silicon wafer, a planarization film resist solution (HL-18s; manufactured by Nippon Steel Chemical Co., Ltd.) is coated using a spin coating method. As a pre-baking process, the wafer is heated at 100°C for 6 minutes. Then, it is dried in a 230°C oven for 1 hour to harden the coating, forming a 1.0 μm planarization film, thus obtaining a wafer with a planarization film.
利用旋轉塗佈機將綠色感光性著色組成物(RG-100)塗佈於帶有平坦化膜的矽晶圓上,作為預烘烤,利用100℃的加熱板進行1分鐘加熱處理。將預烘烤後的膜厚調整為0.9 μm。A green photosensitive coloring composition (RG-100) was coated onto a silicon wafer with a planarization film using a rotary coating machine as a pre-baking process. The wafer was then heated for 1 minute using a heating plate at 100°C. The pre-baked film thickness was then adjusted to 0.9 μm.
繼而,使用i射線步進機曝光裝置FPA-3000i5+(佳能(Canon)(股)製造)於365 nm的波長下,介隔用以形成1.0 μm見方的紅色畫素的光罩而以曝光量150 mJ/cm 2進行圖案曝光。 Subsequently, the pattern was exposed at a wavelength of 365 nm using an i-ray stepper exposure apparatus FPA-3000i5+ (manufactured by Canon Inc.) to separate a photomask for forming a 1.0 μm square red pixel and an exposure dose of 150 mJ/cm².
利用有機鹼顯影液對曝光後的塗膜進行1分鐘覆液顯影。覆液顯影後,以旋轉噴淋的方式利用純水進行20秒淋洗,進而,利用純水進行20秒水洗。然後,利用高壓空氣吹走晶圓上所殘留的水滴,並使基板自然乾燥,進而,於表面溫度230℃的加熱板上進行5分鐘加熱處理而形成正方形畫素圖案。熱處理後的綠色圖案的膜厚為0.80 μm。The exposed coating was developed using an organic base developer for 1 minute. After development, it was rinsed with pure water for 20 seconds using a rotating spray method, followed by a 20-second water rinse with pure water. Then, residual water droplets on the wafer were blown away with high-pressure air, and the substrate was allowed to air dry. Finally, it was heat-treated for 5 minutes on a heated plate at a surface temperature of 230°C to form a square pixel pattern. The thickness of the green pattern after heat treatment was 0.80 μm.
其次,使用紅色感光性著色組成物(RR-12),與綠色著色畫素層同樣地形成紅色著色畫素層,進而使用藍色感光性著色組成物(RB-100)來形成藍色著色畫素層,從而獲得固體攝像元件用彩色濾光片。以所述方式製作的固體攝像元件用彩色濾光片的紅色的分光特性非常良好且耐熱性優異,因此,使用該固體攝像元件用彩色濾光片的固體攝像元件的膚色的再現性特別優異。Next, a red color pixel layer is formed using a red photosensitive coloring composition (RR-12), similar to the green color pixel layer, and then a blue color pixel layer is formed using a blue photosensitive coloring composition (RB-100), thereby obtaining a color filter for a solid-state imaging device. The red spectral characteristics of the color filter for a solid-state imaging device manufactured in this manner are very good and the heat resistance is excellent. Therefore, the skin color reproduction of solid-state imaging devices using this color filter for solid-state imaging devices is particularly excellent.
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| JP2020088669A JP7064090B2 (en) | 2020-05-21 | 2020-05-21 | Pigment compositions for color filters, coloring compositions, and color filters |
| JP2020-088669 | 2020-05-21 |
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