TWI908033B - Verification method for panoramic lens focusing station - Google Patents
Verification method for panoramic lens focusing stationInfo
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- TWI908033B TWI908033B TW113114356A TW113114356A TWI908033B TW I908033 B TWI908033 B TW I908033B TW 113114356 A TW113114356 A TW 113114356A TW 113114356 A TW113114356 A TW 113114356A TW I908033 B TWI908033 B TW I908033B
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Abstract
Description
本案內容有關一種鏡頭調焦的驗證方法,特別是一種能對全景鏡頭進行調焦作業的鏡頭調焦工站的驗證方法。This case relates to a method for verifying lens focusing, and more particularly to a method for verifying a lens focusing station capable of focusing panoramic lenses.
在組裝鏡頭的過程中,會通過一調焦工站對暫時組裝的半成品鏡頭進行預對焦(pre-focus)測試,確認鏡頭與印刷電路板之間的焦距正確後,再通過主動校準(active alignment,AA)工站完成與印刷電路板組件黏合,最後組裝完成的鏡頭再通過另一調焦工站完成再對焦(re-focus)測試,以確保鏡頭在加工前後其成像依然清晰。然而在組裝鏡頭時容易因誤觸黏著膠體尚未完全固化的鏡頭,而使鏡頭的焦距在黏合前與黏合後產生誤差。During lens assembly, a focusing station performs a pre-focus test on the temporarily assembled semi-finished lens to confirm the correct focal length between the lens and the printed circuit board (PCB). Then, an active alignment (AA) station completes the bonding with the PCB components. Finally, the assembled lens undergoes a re-focus test at another focusing station to ensure the lens maintains sharpness before and after processing. However, during lens assembly, it's easy to accidentally touch a lens before the adhesive has fully cured, causing a difference in focal length between before and after bonding.
為解決上述問題,如第一圖所示,一種鏡頭調焦工站100被設計來減少誤觸鏡頭的狀況,所述鏡頭調焦工站100包含:一基座10、一鏡頭致動器總成20、一鏡頭固定座30、一影像擷取單元40、一調焦器50、一平面光源裝置65以及一控制單元(圖未示)。所述平面光源裝置65固定於所述基座10上方,由上而下照射所述鏡頭固定座30,且透過可控制的鏡頭致動器總成20、調焦器50以及平面光源裝置65使上述鏡頭調焦工站100可以對一般鏡頭進行調焦測試。然而全景鏡頭本身的體積較大,且全景鏡頭的可視範圍為較廣的環形視野,因此上述鏡頭調焦工站100並不適合對全景鏡頭進行調焦測試。To address the aforementioned problems, as shown in the first figure, a lens focusing station 100 is designed to reduce accidental lens activation. The lens focusing station 100 includes: a base 10, a lens actuator assembly 20, a lens mount 30, an image capturing unit 40, a focuser 50, a planar light source device 65, and a control unit (not shown). The planar light source device 65 is fixed above the base 10, illuminating the lens mount 30 from above. Through the controllable lens actuator assembly 20, focuser 50, and planar light source device 65, the lens focusing station 100 can perform focusing tests on general lenses. However, panoramic lenses are relatively large and have a wide field of view, so the aforementioned lens focusing station 100 is not suitable for focusing tests on panoramic lenses.
因此,有必要提供一種全景鏡頭調焦工站的驗證方法,以對全景鏡頭進行調焦測試。Therefore, it is necessary to provide a verification method for a panoramic lens focusing station to perform focusing tests on panoramic lenses.
本發明內容的目的是提供一種全景鏡頭調焦工站的驗證方法,所述全景鏡頭調焦工站包含:一基座;一控制單元,設有一儲存媒體,所述儲存媒體儲存有一預設數據;一鏡頭致動器總成,固定於所述基座上且電性連接所述控制單元;一全景鏡頭,設置於所述鏡頭致動器總成上且設有一對焦調整環;一第一攝影裝置,固定於所述基座上方且電性連接所述控制單元;一調焦器,固定於所述基座上且電性連接所述控制單元,所述調焦器設有一配合所述全景鏡頭的對焦調整環卡合的卡鉗;複數個光源裝置,固定於所述基座的四個角落且電性連接所述控制單元,且所述光源裝置設有一測試圖像;一第二攝影裝置,設置於所述鏡頭致動器總成上且電性連接所述控制單元;以及一影像擷取單元,設置於所述鏡頭致動器總成上且電性連接所述控制單元,所述影像擷取單元位於所述全景鏡頭的光軸上以通過所述全景鏡頭擷取影像;所述全景鏡頭調焦工站的驗證方法包含以下步驟:(S10)所述控制單元依照所述預設數據控制所述鏡頭致動器總成與所述調焦器,以將所述全景鏡頭的對焦調整環移動至所述卡鉗的位置並使所述卡鉗嚙合所述對焦調整環,當所述對焦調整環無法正確嚙合所述卡鉗時執行步驟S11,當所述對焦調整環可正確嚙合所述卡鉗時執行步驟S12;(S11)所述控制單元產生包含測試失敗的測試結果,並依照所述預設數據控制所述鏡頭致動器總成,使所述鏡頭致動器總成回到原點;(S12)所述控制單元依照所述預設數據控制所述調焦器調整所述全景鏡頭的焦距並進行調焦測試,當所述全景鏡頭通過調焦測試時執行步驟S13,當所述全景鏡頭未通過調焦測試時執行步驟S11;以及(S13)所述控制單元產生包含測試通過的測試結果,並依照所述預設數據控制所述鏡頭致動器總成,使所述鏡頭致動器總成回到原點。The purpose of this invention is to provide a verification method for a panoramic lens focusing station, the panoramic lens focusing station comprising: a base; a control unit equipped with a storage medium storing preset data; a lens actuator assembly fixed to the base and electrically connected to the control unit; a panoramic lens disposed on the lens actuator assembly and equipped with a focusing adjustment ring; a first imaging device fixed above the base and electrically connected to the control unit; and a focusing device fixed to the base and electrically connected to the control unit. The control unit includes a focusing mechanism with a clamp that engages with the focusing adjustment ring of the panoramic lens; a plurality of light source devices fixed at the four corners of the base and electrically connected to the control unit, each light source device having a test image; a second camera device mounted on the lens actuator assembly and electrically connected to the control unit; and an image capturing unit mounted on the lens actuator assembly and electrically connected to the control unit, the image capturing unit being located on the optical axis of the panoramic lens to capture images through the panoramic lens; the... The verification method for the panoramic lens focusing station includes the following steps: (S10) The control unit controls the lens actuator assembly and the focusing device according to the preset data to move the focusing ring of the panoramic lens to the position of the clasp and make the clasp engage the focusing ring. When the focusing ring cannot properly engage the clasp, step S11 is executed; when the focusing ring can properly engage the clasp, step S12 is executed; (S11) The control unit generates a test result including test failure and according to the preset data... The control unit controls the lens actuator assembly according to the preset data to return the lens actuator assembly to its origin; (S12) the control unit controls the focuser to adjust the focal length of the panoramic lens and performs a focus test according to the preset data. When the panoramic lens passes the focus test, step S13 is executed, and when the panoramic lens fails the focus test, step S11 is executed; and (S13) the control unit generates a test result including the test passing, and controls the lens actuator assembly according to the preset data to return the lens actuator assembly to its origin.
在一些實施例中,所述儲存媒體儲存有 一校正上限次數與 一預設標準值,其中將所述全景鏡頭的對焦調整環移動至所述卡鉗的位置並使所述卡鉗嚙合所述對焦調整環包含:(S20)所述控制單元依照所述預設數據控制所述鏡頭致動器總成,將所述全景鏡頭移動至所述第一攝影裝置的拍攝範圍內,並控制所述第一攝影裝置拍攝所述全景鏡頭的正面而取得一對焦調整環影像,接著執行步驟S21;(S21)所述控制單元依照所述預設數據辨識所述對焦調整環影像是否具有最小的外接圓形和外接矩形,當所述對焦調整環影像有所述外接圓形和所述外接矩形時執行步驟S22,當所述對焦調整環影像沒有所述外接圓形和所述外接矩形時執行步驟S11;(S22)所述控制單元計算所述外接矩形偏離水平軸的角度以取得一對焦調整環角度,接著執行步驟S23;(S23)所述控制單元依照所述預設數據控制所述鏡頭致動器總成,使所述第二攝影裝置對準所述卡鉗,並將一校正次數歸零,接著執行步驟S24;(S24)所述控制單元控制所述第二攝影裝置拍攝所述卡鉗並回傳一卡鉗影像,並依照所述預設數據辨識所述卡鉗影像是否具有所述外接圓形和所述外接矩形,當所述卡鉗影像有所述外接圓形和所述外接矩形時執行步驟S25,當所述卡鉗影像沒有所述外接圓形和所述外接矩形時執行步驟S11;(S25)所述控制單元計算所述外接矩形偏離水平軸的角度以取得一卡鉗角度,接著執行步驟S26;(S26)經由所述控制單元計算所述對焦調整環角度與所述卡鉗角度兩者間的差值,接著執行步驟S27;(S27)所述控制單元比對所述校正次數是否小於所述校正上限次數,當所述校正次數小於所述校正上限次數時執行步驟S28,當所述校正次數等於所述校正上限次數時執行步驟S11;(S28)所述控制單元比對所述差值是否小於所述預設標準值,當所述差值小於所述預設標準值時執行步驟S12,當所述差值超過所述預設標準值時執行步驟S29;以及(S29)所述控制單元依照所述預設數據控制所述調焦器,使所述卡鉗朝指定方向轉動指定角度,並將所述校正次數加一,接著執行步驟S24。 In some embodiments, the storage medium stores a maximum number of corrections and a preset standard value, wherein moving the focus adjustment ring of the panoramic lens to the position of the clamp and engaging the clamp with the focus adjustment ring includes: (S20) the control unit controls the lens actuator assembly according to the preset data to move the panoramic lens into the shooting range of the first camera device, and controls the first camera device to shoot the front of the panoramic lens to obtain a focus adjustment ring image, and then executes step S21; (S21) the control unit identifies whether the focus adjustment ring image has a minimum circumscribed circle and circumscribed rectangle according to the preset data, when the focus... When the focusing ring image has the circumscribed circle and the circumscribed rectangle, step S22 is executed; when the focusing ring image does not have the circumscribed circle and the circumscribed rectangle, step S11 is executed; (S22) The control unit calculates the angle of the circumscribed rectangle off the horizontal axis to obtain a focusing ring angle, and then executes step S23; (S23) The control unit controls the lens actuator assembly according to the preset data to align the second camera device with the caliper and resets a calibration count to zero, and then executes step S24; (S24) The control unit controls the second camera device to photograph the caliper and transmits a caliper image back. The control unit obtains a clamp image and identifies whether the clamp image has the circumscribed circle and the circumscribed rectangle according to the preset data. When the clamp image has the circumscribed circle and the circumscribed rectangle, step S25 is executed; when the clamp image does not have the circumscribed circle and the circumscribed rectangle, step S11 is executed. (S25) The control unit calculates the angle of the circumscribed rectangle off the horizontal axis to obtain a clamp angle, and then executes step S26. (S26) The control unit calculates the difference between the focus adjustment ring angle and the clamp angle, and then executes step S27. (S27) The control unit compares the calibration... (S28) Check if the number of corrections is less than the upper limit of corrections. If the number of corrections is less than the upper limit of corrections, execute step S28. If the number of corrections is equal to the upper limit of corrections, execute step S11. (S28) Check if the difference is less than the preset standard value. If the difference is less than the preset standard value, execute step S12. If the difference exceeds the preset standard value, execute step S29. (S29) The control unit controls the focuser according to the preset data, causing the caliper to rotate in a specified direction by a specified angle, and increments the number of corrections by one, then executes step S24.
在一些實施例中,所述儲存媒體儲存有 一調焦上限次數與 一預設分數範圍,其中將所述卡鉗與所述全景鏡頭對接並對所述全景鏡頭進行調焦測試包含:(S30)所述控制單元依照所述預設數據控制所述調焦器,使所述卡鉗與所述全景鏡頭對接,並將一調焦次數歸零,接著執行步驟S31;(S31)所述控制單元開啟所述光源裝置,並經由所述全景鏡頭與所述影像擷取單元拍攝所述測試圖像,經由所述影像擷取單元擷取一待評分影像,並傳送至所述控制單元,接著執行步驟S32;(S32)所述控制單元比對所述調焦次數是否小於所述調焦上限次數,當所述調焦次數小於所述調焦上限次數時執行步驟S33,當所述調焦次數等於所述調焦上限次數時執行步驟S11;(S33)所述控制單元依照所述預設數據分析所述待評分影像以取得一分數,並比對所述分數是否介於所述預設分數範圍,當所述分數介於所述預設分數範圍時執行步驟S13,當所述分數超出所述預設分數範圍時,執行步驟S34;以及(S34)所述控制單元依照所述預設數據控制所述調焦器,使所述卡鉗朝指定方向微幅轉動指定角度,並將所述調焦次數加一,接著執行步驟S31。 In some embodiments, the storage medium stores an upper limit for focusing times and a preset score range, wherein engaging the caliper with the panoramic lens and performing a focusing test on the panoramic lens includes: (S30) the control unit controls the focuser according to the preset data, engaging the caliper with the panoramic lens, and resetting the focusing times to zero, then executing step S31; (S31) the control unit turns on the light source device, and captures the test image through the panoramic lens and the image capture unit, captures an image to be scored through the image capture unit, and transmits it to the control unit, then executing step S32; (S32) the control unit compares whether the focusing times are less than the upper limit for focusing. The number of focusing times is as follows: when the number of focusing times is less than the upper limit of focusing times, step S33 is executed; when the number of focusing times is equal to the upper limit of focusing times, step S11 is executed; (S33) the control unit analyzes the image to be scored according to the preset data to obtain a score, and compares whether the score is within the preset score range. When the score is within the preset score range, step S13 is executed; when the score exceeds the preset score range, step S34 is executed; and (S34) the control unit controls the focuser according to the preset data to make the caliper rotate slightly in the specified direction by a specified angle, and increments the number of focusing times by one, and then executes step S31.
在一些實施例中,所述控制單元設有一使用者介面以顯示所述測試結果。In some embodiments, the control unit is provided with a user interface to display the test results.
在一些實施例中,所述鏡頭致動器總成設有一鏡頭固定座,所述鏡頭固定座設有一與所述影像擷取單元電性連接的印刷電路板組件,且全景鏡頭調焦工站的驗證方法進一步包含經由操作者將所述全景鏡頭固定於所述鏡頭固定座上,並將所述印刷電路板組件與所述全景鏡頭相連接,使所述全景鏡頭通過所述印刷電路板組件電性連接所述影像擷取單元。In some embodiments, the lens actuator assembly is provided with a lens mount, the lens mount is provided with a printed circuit board assembly electrically connected to the image capturing unit, and the verification method of the panoramic lens focusing station further includes an operator fixing the panoramic lens to the lens mount and connecting the printed circuit board assembly to the panoramic lens, so that the panoramic lens is electrically connected to the image capturing unit through the printed circuit board assembly.
在一些實施例中,所述全景鏡頭與一印刷電路板組件黏合,且所述鏡頭致動器總成設有一鏡頭固定座,以及全景鏡頭調焦工站的驗證方法進一步包含經由操作者將所述全景鏡頭固定於所述鏡頭固定座上。In some embodiments, the panoramic lens is bonded to a printed circuit board assembly, and the lens actuator assembly is provided with a lens mount. The verification method of the panoramic lens focusing station further includes fixing the panoramic lens to the lens mount by an operator.
在一些實施例中,所述鏡頭致動器總成設有一鏡頭固定座,且所述鏡頭致動器總成包含一第一線性滑軌,平行於所述基座上表面;一第二線性滑軌,連接於所述第一線性滑軌的滑塊且所述第二線性滑軌的軌道垂直於所述第一線性滑軌的軌道;一第三線性滑軌,連接於所述第二線性滑軌的滑塊且所述第二線性滑軌的軌道垂直於所述第二線性滑軌的軌道;以及一第四線性滑軌,連接於所述第三線性滑軌的滑塊且所述第四線性滑軌的軌道垂直於所述第三線性滑軌的軌道,其中所述第一線性滑軌、所述第二線性滑軌、所述第三線性滑軌與所述第四線性滑軌均由伺服馬達驅動,使所述控制單元藉由控制所述鏡頭致動器總成而使所述鏡頭固定座移動至指定位置。In some embodiments, the lens actuator assembly includes a lens mounting base, and the lens actuator assembly includes a first linear slide rail parallel to the upper surface of the base; a second linear slide rail connected to a slider of the first linear slide rail, with the track of the second linear slide rail perpendicular to the track of the first linear slide rail; and a third linear slide rail connected to a slider of the second linear slide rail, with the track of the second linear slide rail perpendicular to the upper surface of the base. The first linear slide rail, the second linear slide rail, the third linear slide rail, and the fourth linear slide rail are connected to the slider of the third linear slide rail and the track of the fourth linear slide rail is perpendicular to the track of the third linear slide rail. The first linear slide rail, the second linear slide rail, the third linear slide rail, and the fourth linear slide rail are all driven by servo motors, so that the control unit moves the lens mount to a designated position by controlling the lens actuator assembly.
在一些實施例中,所述調焦器包含一第五線性滑軌以及一設置於所述第五線性滑軌滑塊的第一轉盤,所述第五線性滑軌與所述第一轉盤均由伺服馬達驅動,以調整所述卡鉗與所述對焦調整環之間的距離及相對角度。In some embodiments, the focusing device includes a fifth linear slide rail and a first turntable disposed on the slide of the fifth linear slide rail, both the fifth linear slide rail and the first turntable being driven by servo motors to adjust the distance and relative angle between the calipers and the focusing ring.
承上所述,本案用於全景鏡頭調焦工站的驗證方法藉由在所述全景鏡頭與所述印刷電路板黏合前及黏合後對其進行焦距調整,可以避免全景鏡頭的焦距因黏合作業而偏移,提升所述全景鏡頭的焦距精準度。As stated above, the verification method for the panoramic lens focusing station in this case adjusts the focus of the panoramic lens before and after bonding it to the printed circuit board, thereby preventing the focus of the panoramic lens from shifting due to the bonding process and improving the focus accuracy of the panoramic lens.
為詳細說明本發明全景鏡頭調焦工站的驗證方法的技術內容、構造特徵、所達成的目的及功效,以下茲例舉實施例並配合圖式詳予說明。為了方便說明,在本專利說明書中所稱的上方定義為面對圖式的方向上較高的位置,下方定義為面對圖式的方向上較低的位置,左方定義為面對圖式的方向上左手邊的位置,右方定義為面對圖式的方向上右手邊的位置。To explain in detail the technical content, structural features, objectives, and effects of the verification method for the panoramic lens focusing station of this invention, the following embodiments are provided with accompanying drawings. For ease of explanation, in this patent specification, "above" is defined as a higher position in the direction facing the drawing, "below" is defined as a lower position in the direction facing the drawing, "left" is defined as the left-hand position in the direction facing the drawing, and "right" is defined as the right-hand position in the direction facing the drawing.
請參閱第二圖所示,本發明公開一種全景鏡頭調焦工站的驗證方法。全景鏡頭調焦工站200被設置以對一全景鏡頭201進行調焦測試,並包含:一基座10、一固定於所述基座10上的鏡頭致動器總成20、一設置於所述鏡頭致動器總成20上的鏡頭固定座30、一設置於所述鏡頭固定座30上的影像擷取單元40、一固定於所述基座10上的調焦器50、四個分別固定於所述基座10的四個角落的光源裝置60、一固定於所述基座10上方的第一攝影裝置70、一設置於所述鏡頭致動器總成20上的第二攝影裝置80以及一控制單元90。Please refer to Figure 2. This invention discloses a verification method for a panoramic lens focusing station. The panoramic lens focusing station 200 is configured to perform focusing tests on a panoramic lens 201 and includes: a base 10, a lens actuator assembly 20 fixed on the base 10, a lens mounting base 30 disposed on the lens actuator assembly 20, an image capturing unit 40 disposed on the lens mounting base 30, a focusing device 50 fixed on the base 10, four light source devices 60 respectively fixed at the four corners of the base 10, a first imaging device 70 fixed above the base 10, a second imaging device 80 disposed on the lens actuator assembly 20, and a control unit 90.
在此一實施例中,所述鏡頭致動器總成20包含了軌道平行於所述基座10上表面的第一線性滑軌21、連接於所述第一線性滑軌21的滑塊的第二線性滑軌22、連接於所述第二線性滑軌22的滑塊的第三線性滑軌23以及連接於所的第三線性滑軌23的滑塊的第四線性滑軌24。所述第一線性滑軌21的軌道垂直於所述第二線性滑軌22的軌道,並且所述第一線性滑軌21的軌道被設置為前後向,所述第二線性滑軌22的軌道被設置為左右向。所述第三線性滑軌23的軌道垂直於所述第四線性滑軌24的軌道,並所述第三線性滑軌23的軌道平行於所述第一線性滑軌21的軌道,且所述第一線性滑軌21、所述第二線性滑軌22、所述第三線性滑軌23與所述第四線性滑軌24皆由伺服馬達驅動,進而使所述控制單元90藉由控制所述鏡頭致動器總成20而使所述鏡頭固定座30移動至指定位置。In this embodiment, the lens actuator assembly 20 includes a first linear slide rail 21 with its track parallel to the upper surface of the base 10, a second linear slide rail 22 connected to a slider of the first linear slide rail 21, a third linear slide rail 23 connected to a slider of the second linear slide rail 22, and a fourth linear slide rail 24 connected to a slider of the third linear slide rail 23. The track of the first linear slide rail 21 is perpendicular to the track of the second linear slide rail 22, and the track of the first linear slide rail 21 is configured to run in a forward-backward direction, while the track of the second linear slide rail 22 is configured to run in a left-right direction. The track of the third linear slide rail 23 is perpendicular to the track of the fourth linear slide rail 24, and the track of the third linear slide rail 23 is parallel to the track of the first linear slide rail 21. The first linear slide rail 21, the second linear slide rail 22, the third linear slide rail 23, and the fourth linear slide rail 24 are all driven by servo motors, thereby enabling the control unit 90 to move the lens mount 30 to a designated position by controlling the lens actuator assembly 20.
所述鏡頭固定座30與所述第二攝影裝置80皆設置於所述鏡頭致動器總成20上以在所述鏡頭致動器總成20的驅動下移動至指定位置,並且所述鏡頭固定座30用於固定所述全景鏡頭201。本實施例中,當所述第一線性滑軌21的滑塊滑動時,連帶使所述鏡頭固定座30與所述第二攝影裝置80向前或向後移動,當所述第二線性滑軌22的滑塊移動時,連帶使所述鏡頭固定座30與所述第二攝影裝置80向左或向右移動,當所述第三線性滑軌23的滑塊移動時,連帶使所述鏡頭固定座30向前或向後微幅移動,當所述第四線性滑軌24的滑塊移動時,連帶使所述鏡頭固定座30向左或向右微幅移動。而所述影像擷取單元40設置於所述鏡頭固定座30上且位於所述全景鏡頭201的光軸上以通過所述全景鏡頭201擷取影像。Both the lens mount 30 and the second camera device 80 are mounted on the lens actuator assembly 20 to move to a designated position under the drive of the lens actuator assembly 20, and the lens mount 30 is used to fix the panoramic lens 201. In this embodiment, when the slider of the first linear slide rail 21 moves, the lens mount 30 and the second imaging device 80 move forward or backward. When the slider of the second linear slide rail 22 moves, the lens mount 30 and the second imaging device 80 move left or right. When the slider of the third linear slide rail 23 moves, the lens mount 30 moves slightly forward or backward. When the slider of the fourth linear slide rail 24 moves, the lens mount 30 moves slightly left or right. The image capturing unit 40 is disposed on the lens mount 30 and located on the optical axis of the panoramic lens 201 to capture images through the panoramic lens 201.
所述全景鏡頭201設有一對焦調整環,而所述調焦器50設有一卡鉗,所述卡鉗配合所述對焦調整環卡合,並所述調焦器50位於所述第一線性滑軌21的軌道右側,且包含一第五線性滑軌51以及一設置於所述第五線性滑軌51的滑塊的第一轉盤52。所述第五線性滑軌51的軌道被設置為上下向,所述第五線性滑軌51的軌道平行於所述第一轉盤52的轉動軸,所述第五線性滑軌51的軌道垂直於所述第一線性滑軌21的軌道,且所述第五線性滑軌51與所述第一轉盤52皆由伺服馬達驅動,所述第五線性滑軌51的滑塊移動驅使所述卡鉗遠離或靠近所述鏡頭固定座30,並且所述卡鉗設置於所述第一轉盤52的盤面上,所述第一轉盤52的盤面轉動驅使所述卡鉗朝順時鐘或逆時鐘方向轉動,進而調整所述卡鉗與所述對焦調整環之間的相對距離及相對角度。The panoramic lens 201 is equipped with a focus adjustment ring, and the focus adjuster 50 is equipped with a clamp that engages with the focus adjustment ring. The focus adjuster 50 is located on the right side of the track of the first linear slide rail 21 and includes a fifth linear slide rail 51 and a first turntable 52 with a slider disposed on the fifth linear slide rail 51. The track of the fifth linear slide rail 51 is configured vertically, parallel to the rotation axis of the first turntable 52, and perpendicular to the track of the first linear slide rail 21. Both the fifth linear slide rail 51 and the first turntable 52 are driven by servo motors. The slider of the sliding rail 51 moves the clasp away from or near the lens holder 30, and the clasp is disposed on the surface of the first turntable 52. The rotation of the surface of the first turntable 52 causes the clasp to rotate in a clockwise or counterclockwise direction, thereby adjusting the relative distance and relative angle between the clasp and the focus adjustment ring.
再請參閱第二圖,所述控制單元90與所述鏡頭致動器總成20、所述調焦器50電性相連以控制所述鏡頭致動器總成20與所述調焦器50中各個伺服馬達的運作,並所述控制單元90與所述第一攝影裝置70、所述第二攝影裝置80電性相連以接收由所述第一攝影裝置70與所述第二攝影裝置80所拍攝的影像,且所述控制單元90與所述光源裝置60電性相連以控制所述光源裝置60的開啟,以及所述控制單元90與所述影像擷取單元40電性相連以接收由所述影像擷取單元40擷取的影像並判斷所述全景鏡頭201的調焦測試是否成功。Referring again to the second figure, the control unit 90 is electrically connected to the lens actuator assembly 20 and the focuser 50 to control the operation of each servo motor in the lens actuator assembly 20 and the focuser 50. The control unit 90 is also electrically connected to the first camera device 70 and the second camera device 80 to receive images captured by the first camera device 70 and the second camera device 80. The control unit 90 is also electrically connected to the light source device 60 to control the activation of the light source device 60. Furthermore, the control unit 90 is electrically connected to the image capture unit 40 to receive images captured by the image capture unit 40 and determine whether the focusing test of the panoramic lens 201 is successful.
現請參閱第二圖至第三圖,所述全景鏡頭調焦工站200設置於黏合所述全景鏡頭201與印刷電路板組件的主動校準工站的前一站與後一站,且所述全景鏡頭調焦工站200的驗證方法包括以下步驟:Please refer to Figures 2 and 3. The panoramic lens focusing station 200 is located before and after the active calibration station that bonds the panoramic lens 201 to the printed circuit board assembly. The verification method of the panoramic lens focusing station 200 includes the following steps:
S10:經由所述控制單元90依照一預設數據控制所述鏡頭致動器總成20與所述調焦器50以校正所述全景鏡頭201的位置與所述卡鉗的位置,以將所述對焦調整環移動至所述卡鉗的位置並使所述卡鉗嚙合所述對焦調整環。S10: The control unit 90 controls the lens actuator assembly 20 and the focuser 50 according to a preset data to correct the position of the panoramic lens 201 and the position of the clasp, so as to move the focus adjustment ring to the position of the clasp and make the clasp engage the focus adjustment ring.
S10’:當所述控制單元90判斷所述對焦調整環無法正確嚙合所述卡鉗時執行步驟S11,當所述控制單元90判斷所述對焦調整環可正確嚙合所述卡鉗時執行步驟S12。S10’: When the control unit 90 determines that the focus adjustment ring cannot properly engage the caliper, it executes step S11; when the control unit 90 determines that the focus adjustment ring can properly engage the caliper, it executes step S12.
S11:經由所述控制單元90產生包含測試失敗的測試結果,並依照所述預設數據控制所述鏡頭致動器總成20,使所述鏡頭致動器總成20回到原點,所述原點為所述鏡頭致動器總成20的初始位置。S11: The control unit 90 generates a test result including test failure and controls the lens actuator assembly 20 according to the preset data to return the lens actuator assembly 20 to the origin, which is the initial position of the lens actuator assembly 20.
S12:經由所述控制單元90依照一預設數據控制所述調焦器50調整所述全景鏡頭201的焦距並進行調焦測試。S12: The control unit 90 controls the focuser 50 to adjust the focal length of the panoramic lens 201 according to a preset data and performs a focus test.
S12’:當所述控制單元90判斷所述全景鏡頭201通過調焦測試時執行步驟S13,當所述控制單元90判斷所述全景鏡頭201未通過調焦測試時執行步驟S11。S12’: When the control unit 90 determines that the panoramic lens 201 has passed the focusing test, step S13 is executed; when the control unit 90 determines that the panoramic lens 201 has failed the focusing test, step S11 is executed.
S13:經由所述控制單元90產生包含測試通過的測試結果,並依照所述預設數據控制所述鏡頭致動器總成20,使所述鏡頭致動器總成20回到原點。本實施例中,所述控制單元90設有一使用者介面以顯示所述測試結果。S13: The control unit 90 generates a test result indicating that the test has passed, and controls the lens actuator assembly 20 according to the preset data to return the lens actuator assembly 20 to its origin. In this embodiment, the control unit 90 is provided with a user interface to display the test result.
再請參閱第四圖至第四B圖,上述步驟S10與步驟S10’具體詳述如下:Please refer to Figures 4 through 4B for a detailed description of steps S10 and S10'.
S20’:經由操作者將所述全景鏡頭201裝設於所述鏡頭固定座30。本實施例中,在所述主動校準工站前一站的所述全景鏡頭調焦工站200中,所述鏡頭固定座30設有與所述影像擷取單元40電性連接的所述印刷電路板組件,操作者將所述全景鏡頭201固定於所述鏡頭固定座30,並將所述印刷電路板組件與所述全景鏡頭201相連接,使所述全景鏡頭201通過所述印刷電路板組件電性連接所述影像擷取單元40。而在所述主動校準工站後一站的所述全景鏡頭調焦工站200中,操作者將已與所述印刷電路板組件黏合的所述全景鏡頭201固定於所述鏡頭固定座30上。S20’: The panoramic lens 201 is mounted on the lens mount 30 by the operator. In this embodiment, in the panoramic lens focusing station 200 preceding the active calibration station, the lens mount 30 is provided with a printed circuit board assembly electrically connected to the image capturing unit 40. The operator fixes the panoramic lens 201 to the lens mount 30 and connects the printed circuit board assembly to the panoramic lens 201, so that the panoramic lens 201 is electrically connected to the image capturing unit 40 through the printed circuit board assembly. In the panoramic lens focusing station 200 following the active calibration station, the operator fixes the panoramic lens 201, which is already bonded to the printed circuit board assembly, onto the lens mount 30.
S20:經由所述控制單元90依照一預設數據控制所述鏡頭致動器總成20,使所述全景鏡頭201由初始位置往前移動到所述第一攝影裝置70下方並對準所述第一攝影裝置70,並且所述控制單元90控制所述第一攝影裝置70拍攝所述全景鏡頭201的正面並回傳一對焦調整環影像71,接著執行步驟S21。S20: The control unit 90 controls the lens actuator assembly 20 according to a preset data, so that the panoramic lens 201 moves forward from the initial position to below the first camera device 70 and is aligned with the first camera device 70. The control unit 90 controls the first camera device 70 to take a picture of the front of the panoramic lens 201 and send back a focus adjustment ring image 71. Then, step S21 is executed.
S21:經由所述控制單元90依照所述預設數據辨識所述對焦調整環影像71是否具有最小的外接圓形和外接矩形,當所述對焦調整環影像71有所述外接圓形和所述外接矩形時執行步驟S22,當所述對焦調整環影像71沒有所述外接圓形和所述外接矩形時執行步驟S11。S21: The control unit 90 identifies whether the focus adjustment ring image 71 has a minimum circumscribed circle and a minimum circumscribed rectangle according to the preset data. When the focus adjustment ring image 71 has the circumscribed circle and the minimum circumscribed rectangle, step S22 is executed. When the focus adjustment ring image 71 does not have the circumscribed circle and the minimum circumscribed rectangle, step S11 is executed.
S22:經由所述控制單元90計算所述外接矩形偏離水平軸的角度以取得一對焦調整環角度72,接著執行步驟S23。本實施例中,所述外接矩形接近一正方形,所述控制單元90計算所述外接矩形偏離水平軸的角度時,將水平軸以所述對焦調整環影像71的左上角為圓心逆時針轉動,並經過所述外接矩形的邊之延長線,其中所述對焦調整環角度72為水平軸與水平軸轉動時碰到的第一條延長線的夾角角度。S22: The control unit 90 calculates the angle of the circumscribed rectangle from the horizontal axis to obtain a focus adjustment ring angle 72, and then executes step S23. In this embodiment, the circumscribed rectangle is close to a square. When the control unit 90 calculates the angle of the circumscribed rectangle from the horizontal axis, it rotates the horizontal axis counterclockwise with the upper left corner of the focus adjustment ring image 71 as the center, and passes through the extension line of the side of the circumscribed rectangle. The focus adjustment ring angle 72 is the angle between the horizontal axis and the first extension line encountered when the horizontal axis rotates.
S23:經由所述控制單元90依照所述預設數據控制所述鏡頭致動器總成20,使所述第二攝影裝置80往前移動到所述卡鉗的下方並對準所述卡鉗,並將一校正次數歸零,接著執行步驟S24。S23: The control unit 90 controls the lens actuator assembly 20 according to the preset data, so that the second camera device 80 moves forward to below the caliper and aligns with the caliper, and resets the calibration count to zero, and then executes step S24.
S24:經由所述控制單元90控制所述第二攝影裝置80拍攝所述卡鉗並回傳一卡鉗影像81。S24: The control unit 90 controls the second camera device 80 to capture images of the calipers and transmit a caliper image 81 back.
S24’:經由所述控制單元90依照所述預設數據辨識所述卡鉗影像81是否具有所述外接圓形和所述外接矩形,當所述卡鉗影像81有所述外接圓形和所述外接矩形時執行步驟S25,當所述卡鉗影像81沒有所述外接圓形和所述外接矩形時執行步驟S11。S24’: The control unit 90 identifies whether the clamp image 81 has the circumscribed circle and the circumscribed rectangle according to the preset data. When the clamp image 81 has the circumscribed circle and the circumscribed rectangle, step S25 is executed. When the clamp image 81 does not have the circumscribed circle and the circumscribed rectangle, step S11 is executed.
S25:經由所述控制單元90計算所述外接矩形偏離水平軸的角度以取得一卡鉗角度82,接著執行步驟S26。本實施例中,取得所述卡鉗角度82與取得所述對焦調整環角度72的計算方式類似,所述控制單元90將水平軸以所述卡鉗影像81的左上角為圓心逆時針轉動,所卡鉗角度82為水平軸與水平軸轉動時碰到的所述外接矩形邊的第一條延長線的夾角角度。S25: The control unit 90 calculates the angle of the circumscribed rectangle deviating from the horizontal axis to obtain a clamp angle 82, and then executes step S26. In this embodiment, the calculation method for obtaining the clamp angle 82 is similar to that for obtaining the focus adjustment ring angle 72. The control unit 90 rotates the horizontal axis counterclockwise with the upper left corner of the clamp image 81 as the center. The clamp angle 82 is the angle between the horizontal axis and the first extension line of the circumscribed rectangle side encountered when the horizontal axis rotates.
S26:經由所述控制單元90計算所述對焦調整環角度72與所述卡鉗角度82兩者間的差值,接著執行步驟S27。S26: The control unit 90 calculates the difference between the focus adjustment ring angle 72 and the caliper angle 82, and then executes step S27.
S27:經由所述控制單元90比對所述校正次數是否小於一校正上限次數,當所述校正次數小於所述校正上限次數時執行步驟S28,當所述校正次數等於所述校正上限次數時執行步驟S11。本實施例中,所述校正上限次數、一預設標準值以及一調焦上限次數皆為預設的數值,且儲存於所述控制單元90可存取的一儲存媒體。S27: The control unit 90 compares whether the number of corrections is less than a maximum correction number. If the number of corrections is less than the maximum correction number, step S28 is executed; if the number of corrections is equal to the maximum correction number, step S11 is executed. In this embodiment, the maximum correction number, a preset standard value, and a maximum focusing number are all preset values and stored in a storage medium accessible by the control unit 90.
S28:經由所述控制單元90比對所述差值是否小於所述預設標準值,當所述差值小於所述預設標準值時執行步驟S12,當所述差值超過所述預設標準值時執行步驟S29。在實作中,所述差值在所述預設標準值以下表示所述對焦調整環與所述卡鉗彼此的位置正確嚙合,則所述全景鏡頭201與所述調焦器50兩者可以正確對接,而所述差值超過所述預設標準值表示所述對焦調整環與所述卡鉗彼此的位置無法正確嚙合,則所述全景鏡頭201與所述調焦器50兩者無法正確對接。S28: The control unit 90 compares whether the difference is less than the preset standard value. If the difference is less than the preset standard value, step S12 is executed; if the difference exceeds the preset standard value, step S29 is executed. In practice, a difference below the preset standard value indicates that the focus adjustment ring and the clamp are correctly aligned, and the panoramic lens 201 and the focuser 50 can be correctly aligned. A difference exceeding the preset standard value indicates that the focus adjustment ring and the clamp are not correctly aligned, and the panoramic lens 201 and the focuser 50 cannot be correctly aligned.
S29:經由所述控制單元90依照所述預設數據控制所述調焦器50,使所述卡鉗朝指定方向轉動指定角度,並將所述校正次數加一,接著執行步驟S24。本實施例中,所述預設數據更包含所述調焦器50的伺服馬達參數,例如:所述伺服馬達轉動一個刻度所對應所述卡鉗轉動的角度值。所述控制單元90將所述差值換算為所述伺服馬達應轉動的刻度值以控制所述伺服馬達,使所述調焦器50轉動所述卡鉗,進而降低所述差值。S29: The control unit 90 controls the focusing device 50 according to the preset data, causing the caliper to rotate in a specified direction by a specified angle, and increments the correction count by one, then executes step S24. In this embodiment, the preset data further includes the servo motor parameters of the focusing device 50, for example: the angle value of the caliper rotation corresponding to the servo motor rotating one scale. The control unit 90 converts the difference into the scale value that the servo motor should rotate to control the servo motor, causing the focusing device 50 to rotate the caliper, thereby reducing the difference.
再請參閱第五圖至第五A圖,上述步驟S12與步驟S12’具體詳述如下:Please refer to Figures 5 through 5A. Steps S12 and S12' are described in detail below:
S30:經由所述控制單元90依照所述預設數據控制所述調焦器50,使所述卡鉗向下移動直至與所述對焦調整環對接,並將一調焦次數歸零,接著執行步驟S31。S30: The control unit 90 controls the focuser 50 according to the preset data, so that the clamp moves down until it engages with the focus adjustment ring, and the focus count is reset to zero, and then step S31 is executed.
S31:經由所述控制單元90開啟所述光源裝置60,並經由所述全景鏡頭201與所述影像擷取單元40拍攝測試圖像61,經由所述影像擷取單元40擷取一待評分影像203,並傳送至所述控制單元90,接著執行步驟S32。本實施例中,所述光源裝置60的光管設有所述測試圖像61。S31: The control unit 90 turns on the light source device 60, and the panoramic lens 201 and the image capture unit 40 capture a test image 61. The image capture unit 40 captures an image 203 to be evaluated and transmits it to the control unit 90. Then, step S32 is executed. In this embodiment, the light tube of the light source device 60 is equipped with the test image 61.
S32:經由所述控制單元90比對所述調焦次數是否小於所述調焦上限次數,當所述調焦次數小於所述調焦上限次數時執行步驟S33,當所述調焦次數等於所述調焦上限次數時執行步驟S11。S32: The control unit 90 compares whether the number of focusing times is less than the upper limit of focusing times. If the number of focusing times is less than the upper limit of focusing times, step S33 is executed. If the number of focusing times is equal to the upper limit of focusing times, step S11 is executed.
S33:經由所述控制單元90依照所述預設數據分析所述待評分影像203以取得一分數。S33: The control unit 90 analyzes the image 203 to be evaluated according to the preset data to obtain a score.
S33’:經由所述控制單元90比對所述分數是否介於一預設分數範圍內,當所述分數介於所述預設分數範圍時執行步驟S13,當所述分數超出所述預設分數範圍時,執行步驟S34。本實施例中,所述預設分數範圍為0.4至0.6。S33': The control unit 90 compares whether the score is within a preset score range. When the score is within the preset score range, step S13 is executed; when the score exceeds the preset score range, step S34 is executed. In this embodiment, the preset score range is 0.4 to 0.6.
S34:經由所述控制單元90依照所述預設數據控制所述調焦器50,使所述卡鉗朝指定方向微幅轉動指定角度,並將所述調焦次數加一,接著執行步驟S31。S34: The control unit 90 controls the focuser 50 according to the preset data, so that the caliper rotates slightly in the specified direction by a specified angle, and the focusing number is incremented by one, and then the step S31 is executed.
所述控制單元90可以是包含螢幕與鍵盤的桌上型電腦、筆記型電腦或任何適用於顯示介面並可以接收包含所述使用者輸入且同時具有資料存取、資料計算、資料儲存、或類似功能的元件或裝置,但並不以此為限。The control unit 90 may be a desktop computer, a laptop computer, or any component or device suitable for displaying an interface and capable of receiving user input and simultaneously having data access, data calculation, data storage, or similar functions, but is not limited thereto.
綜上所述,與習知技術相比,本發明所述全景鏡頭調焦工站200的驗證方法藉由在所述全景鏡頭201與所述印刷電路板黏合前及黏合後對其進行焦距調整,可以避免加工後所述全景鏡頭201的對焦失準,提升所述全景鏡頭201的焦距精準度,進而提升全景鏡頭產品的品質。In summary, compared with the prior art, the verification method of the panoramic lens focusing station 200 of the present invention, by adjusting the focus of the panoramic lens 201 before and after bonding it to the printed circuit board, can avoid the focusing inaccuracy of the panoramic lens 201 after processing, improve the focus accuracy of the panoramic lens 201, and thus improve the quality of the panoramic lens product.
雖然本案已以實施例揭露如上,然其並非用以限定本案,任何所屬技術領域中具有通常知識者,在不脫離本案的精神和範圍內,當可作些許的更動與潤飾,故本案的保護範圍當視後附的申請專利範圍所界定者為準。Although the above-disclosed examples are provided in this case, they are not intended to limit the scope of this case. Anyone with ordinary knowledge in the relevant technical field may make some modifications and embellishments without departing from the spirit and scope of this case. Therefore, the scope of protection of this case shall be determined by the scope of the attached patent application.
100:鏡頭調焦工站 200:全景鏡頭調焦工站 201:全景鏡頭 203:待評分影像 10:基座 20:鏡頭致動器總成 21:第一線性滑軌 22:第二線性滑軌 23:第三線性滑軌 24:第四線性滑軌 30:鏡頭固定座 40:影像擷取單元 50:調焦器 51:第五線性滑軌 52:第一轉盤 60:光源裝置 61:測試圖像 65:平面光源裝置 70:第一攝影裝置 71:對焦調整環影像 72:對焦調整環角度 80:第二攝影裝置 81:卡鉗影像 82:卡鉗角度 90:控制單元 S10~S13,S10’,S12’:步驟 S20~S34,S20’,S24’,S33’:步驟 100: Lens focusing station 200: Panoramic lens focusing station 201: Panoramic lens 203: Image to be evaluated 10: Base 20: Lens actuator assembly 21: First linear slide rail 22: Second linear slide rail 23: Third linear slide rail 24: Fourth linear slide rail 30: Lens mount 40: Image capture unit 50: Focuser 51: Fifth linear slide rail 52: First turntable 60: Light source device 61: Test image 65: Planar light source device 70: First imaging device 71: Focus adjustment ring image 72: Focus adjustment ring angle 80: Second camera device 81: Caliper image 82: Caliper angle 90: Control unit S10~S13, S10’, S12’: Steps S20~S34, S20’, S24’, S33’: Steps
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,結合附圖閱讀時可以更好地理解本案內容。 第一圖是習知的鏡頭調焦工站的一架構圖。 第二圖是本發明的全景鏡頭調焦工站的一架構圖。 第三圖是本發明的全景鏡頭調焦工站的驗證方法的流程圖。 第四圖是本發明全景鏡頭調焦工站之位置校正流程圖。 第四A圖是本發明全景鏡頭調焦工站對全景鏡頭進行位置校正時第一攝影裝置所拍攝的對焦調整環影像。 第四B圖是本發明全景鏡頭調焦工站對全景鏡頭進行位置校正時第二攝影裝置所拍攝的卡鉗影像。 第五圖是本發明全景鏡頭調焦工站對全景鏡頭進行調焦的流程圖。 第五A圖是本發明全景鏡頭調焦工站對全景鏡頭進行調焦時所拍攝的待評分影像。 To make the above and other objects, features, advantages, and embodiments of this invention more apparent and understandable, the accompanying figures provide a better understanding of the content of this invention. Figure 1 is a structural diagram of a conventional lens focusing station. Figure 2 is a structural diagram of the panoramic lens focusing station of this invention. Figure 3 is a flowchart of the verification method of the panoramic lens focusing station of this invention. Figure 4 is a flowchart of the position correction process of the panoramic lens focusing station of this invention. Figure 4A is an image of the focus adjustment ring captured by the first camera device when the panoramic lens focusing station of this invention performs position correction on the panoramic lens. Figure 4B is an image of the clamps captured by the second camera device when the panoramic lens focusing station of this invention performs position correction on the panoramic lens. Figure 5 is a flowchart illustrating the focusing process of the panoramic lens at the focusing station of this invention. Figure 5A is the image to be evaluated, captured by the panoramic lens focusing station during the focusing process.
S10~S13,S10’,S12’:步驟 S10~S13, S10’, S12’: Steps
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