TWI901459B - Display panel and method for manufacturing the same - Google Patents
Display panel and method for manufacturing the sameInfo
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Abstract
Description
本發明是有關於一種光電裝置及其製造方法,且特別是有關於一種顯示面板及其製造方法。The present invention relates to an optoelectronic device and a manufacturing method thereof, and in particular to a display panel and a manufacturing method thereof.
雙穩態膽固醇液晶顯示器的影像殘留(Image sticking, IS)是近十幾年來一直為人探討的棘手問題。由於液晶分子具有雙穩態特性,不提供驅動訊號狀況下影像可以長時間停留一天,甚至一周以上不更新畫面,導致影像殘留的現象時常可見且難以消除。Image sticking (IS) in bistable cholesterol-based liquid crystal displays (LCDs) has been a persistent problem for over a decade. Due to the bistable nature of liquid crystal molecules, the image can remain fixed for a day or even over a week without a driving signal. This often-visible and difficult-to-eliminate image sticking is a problem.
本發明提供一種顯示面板,能夠改善顯示面板的影像殘留。The present invention provides a display panel that can improve image retention.
本發明的顯示面板包括第一基板、第二基板、顯示介質層以及第一配向層。第二基板與第一基板相對設置。顯示介質層設置於第一基板與第二基板之間,且包括多個顯示介質分子。第一配向層設置於第一基板上,其中第一配向層是由二酸酐化合物、具有烷基側鏈的二胺化合物及不具烷基側鏈的二胺化合物進行縮合聚合而成,具有烷基側鏈的二胺化合物與不具烷基側鏈的二胺化合物的莫耳數比為0.1至0.5,且具有烷基側鏈的二胺化合物的烷基側鏈的碳數為1至12。The display panel of the present invention includes a first substrate, a second substrate, a display dielectric layer, and a first alignment layer. The second substrate is disposed opposite to the first substrate. The display dielectric layer is disposed between the first and second substrates and includes a plurality of display dielectric molecules. The first alignment layer is disposed on the first substrate, wherein the first alignment layer is formed by condensation polymerization of a dianhydride compound, a diamine compound having alkyl side chains, and a diamine compound without alkyl side chains, wherein the molar ratio of the diamine compound having alkyl side chains to the diamine compound without alkyl side chains is 0.1 to 0.5, and the carbon number of the alkyl side chains of the diamine compound having alkyl side chains is 1 to 12.
本發明還提供一種製造顯示面板的方法,能夠改善顯示面板的影像殘留。The present invention also provides a method for manufacturing a display panel, which can improve the image retention of the display panel.
本發明的製造顯示面板的方法包括使二酸酐化合物與具有烷基側鏈的二胺化合物進行反應而生成第一前驅物,並使二酸酐化合物與不具烷基側鏈的二胺化合物進行反應而生成第二前驅物。上述的方法還包括將第一前驅物與第二前驅物的混合物塗佈於第一基板上。上述的方法還包括使混合物進行固化反應而形成第一配向層於第一基板上。上述的方法還包括使第一配向層面對第二基板而將第一基板與第二基板組裝在一起,並將顯示介質分子填入第一配向層與第二基板之間,其中顯示介質分子具有小於或等於4°的預傾角。The method for manufacturing a display panel of the present invention includes reacting a dianhydride compound with a diamine compound having alkyl side chains to produce a first precursor, and reacting the dianhydride compound with a diamine compound without alkyl side chains to produce a second precursor. The method further includes applying a mixture of the first precursor and the second precursor to a first substrate. The method further includes curing the mixture to form a first alignment layer on the first substrate. The method further includes assembling the first and second substrates together with the first alignment layer facing the second substrate, and filling a display medium molecule between the first alignment layer and the second substrate, wherein the display medium molecule has a pre-tilt angle of less than or equal to 4°.
在附圖中,為了清楚起見,放大了層、膜、面板、區域等的厚度。在整個說明書中,相同的附圖標記表示相同的元件。應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反地,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」或「耦接」可為二元件間存在其它元件。In the accompanying drawings, the thickness of layers, films, panels, regions, etc. is exaggerated for clarity. Throughout the specification, the same figure numbers represent the same elements. It should be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to another element, or an intermediate element can also exist. Conversely, when an element is referred to as being "directly on" or "directly connected to" another element, there is no intermediate element. As used herein, "connected" can refer to physical and/or electrical connections. Furthermore, "electrically connected" or "coupled" can mean the presence of other elements between two elements.
應當理解,儘管術語「第一」、「第二」、「第三」等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、層及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分區分開。因此,下面討論的第一「元件」、「部件」、「區域」、「層」或「部分」可以被稱為第二元件、部件、區域、層或部分而不脫離本文的教導。It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various elements, components, regions, layers, and/or portions, these elements, components, regions, layers, and/or portions should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, or portion from another element, component, region, layer, or portion. Thus, a first "element," "component," "region," "layer," or "portion" discussed below could be termed a second element, component, region, layer, or portion without departing from the teachings of this document.
這裡使用的術語僅僅是為了描述特定實施例的目的,而不是限制性的。如本文所使用的,除非內容清楚地指示,否則單數形式「一」、「一個」和「所述」旨在包括複數形式,包括「至少一個」或表示「及/或」。如本文所使用的,術語「及/或」包括一個或多個相關所列項目的任何和所有組合。還應當理解,當在本說明書中使用時,術語「包含」及/或「包括」指定所述特徵、區域、整體、步驟、操作、元件及/或部件的存在,但不排除一個或多個其它特徵、區域、整體、步驟、操作、元件、部件及/或其組合的存在或添加。The terms used herein are for the purpose of describing particular embodiments only and are not intended to be limiting. As used herein, unless the context clearly indicates otherwise, the singular forms "a," "an," and "the" are intended to include the plural forms, including "at least one," or to mean "and/or." As used herein, the term "and/or" includes any and all combinations of one or more of the relevant listed items. It should also be understood that when used in this specification, the terms "include" and/or "comprising" specify the presence of the described features, regions, entireties, steps, operations, elements, and/or parts, but do not preclude the presence or addition of one or more other features, regions, entireties, steps, operations, elements, parts, and/or combinations thereof.
此外,諸如「下」或「底部」和「上」或「頂部」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其他元件的「下」側的元件將被定向在其他元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下」或「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「下」或「下方」可以包括上方和下方的取向。Furthermore, relative terms such as "lower" or "bottom" and "upper" or "top" may be used herein to describe one element's relationship to another element, as illustrated in the figures. It will be understood that relative terms are intended to encompass different orientations of a device in addition to the orientations depicted in the figures. For example, if a device in one of the figures were flipped over, an element described as being on the "lower" side of the other elements would be oriented on the "upper" side of the other elements. Thus, the exemplary term "lower" can encompass both "lower" and "upper" orientations, depending on the particular orientation of the figure. Similarly, if a device in one of the figures were flipped over, an element described as being "lower" or "beneath" other elements would be oriented "above" the other elements. Thus, the exemplary term "lower" or "beneath" can encompass both "lower" and "upper" orientations.
考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制),本文使用的「約」、「近似」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值。例如,「約」可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的「約」、「近似」、或「實質上」可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about," "approximately," or "substantially" includes the stated value and the average value within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, taking into account the measurement in question and the particular amount of error associated with the measurement (i.e., the limitations of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, or ±5%. Furthermore, as used herein, "about," "approximately," or "substantially" can be used to select an acceptable range of deviation or standard deviation depending on the optical, etching, or other properties, rather than applying a single standard deviation to all properties.
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that those terms as defined in commonly used dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant art and this invention, and will not be interpreted as idealized or overly formal meanings unless expressly defined as such herein.
本文參考作為理想化實施例的示意圖的截面圖來描述示例性實施例。因此,可以預期到作為例如製造技術及/或公差的結果的圖示的形狀變化。因此,本文所述的實施例不應被解釋為限於如本文所示的區域的特定形狀,而是包括例如由製造導致的形狀偏差。例如,示出或描述為平坦的區域通常可以具有粗糙及/或非線性特徵。此外,所示的銳角可以是圓的。因此,圖中所示的區域本質上是示意性的,並且它們的形狀不是旨在示出區域的精確形狀,並且不是旨在限制權利要求的範圍。Exemplary embodiments are described herein with reference to cross-sectional illustrations that are schematic representations of idealized embodiments. Thus, variations from the shapes illustrated as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, the embodiments described herein should not be construed as limited to the specific shapes of regions as illustrated herein, but rather include deviations in shape that result, for example, from manufacturing. For example, regions illustrated or described as flat may typically have rough and/or nonlinear features. Furthermore, sharp corners that are illustrated may be rounded. Thus, the regions illustrated in the figures are schematic in nature, and their shapes are not intended to illustrate the precise shape of the regions and are not intended to limit the scope of the claims.
圖1是根據本發明一實施例的顯示面板10的局部剖面示意圖。請參照圖1,顯示面板10可以包括基板110、基板120、顯示介質層130以及配向層140。基板120與基板110相對設置。顯示介質層130設置於基板110與基板120之間,且包括多個顯示介質分子DM。配向層140設置於基板110上。Figure 1 is a partial cross-sectional schematic diagram of a display panel 10 according to an embodiment of the present invention. Referring to Figure 1 , the display panel 10 may include a substrate 110, a substrate 120, a display dielectric layer 130, and an alignment layer 140. The substrate 120 is disposed opposite the substrate 110. The display dielectric layer 130 is disposed between the substrates 110 and 120 and includes a plurality of display dielectric molecules DM. The alignment layer 140 is disposed on the substrate 110.
基板110及基板120可以是透明基板,舉例而言,基板110及基板120的材質為玻璃、石英、有機聚合物或其它適當材料。基板110與基板120可以具有相同或不同的材質。在某些實施例中,基板110或基板120可以是不透明基板。在一些實施例中,基板110及/或基板120可以是可撓性(flexible)基板。Substrates 110 and 120 may be transparent substrates. For example, substrates 110 and 120 may be made of glass, quartz, an organic polymer, or other suitable materials. Substrates 110 and 120 may be made of the same or different materials. In some embodiments, substrates 110 or 120 may be opaque substrates. In some embodiments, substrates 110 and/or 120 may be flexible substrates.
顯示介質層130位於基板120與基板110所包圍的空間中。顯示介質層130的顯示介質分子DM例如是膽固醇型液晶(cholesteric liquid crystal,CLC)分子,但不以此為限。在一些實施例中,顯示介質分子DM可以在焦錐態(Focal conic state)、垂直態(Homeotropic State)以及平面態(Planar state)之間進行切換。舉例而言,當顯示介質分子DM處於焦錐態或垂直態時,顯示介質層130可以呈現穿透態。當顯示介質分子DM處於平面態時,顯示介質層130可以呈現反射態,進而反射進入顯示面板10的光線。在一些實施例中,顯示介質層130反射的光線的波長可由顯示介質分子DM的螺距決定。The display dielectric layer 130 is located in the space enclosed by the substrates 120 and 110. The display dielectric molecules DM in the display dielectric layer 130 are, for example, but not limited to, cholesteric liquid crystal (CLC) molecules. In some embodiments, the display dielectric molecules DM can switch between a focal conic state, a homeotropic state, and a planar state. For example, when the display dielectric molecules DM are in the focal conic state or the homeotropic state, the display dielectric layer 130 can exhibit a transmissive state. When the display dielectric molecules DM are in the planar state, the display dielectric layer 130 can exhibit a reflective state, thereby reflecting light entering the display panel 10. In some embodiments, the wavelength of light reflected by the display medium layer 130 may be determined by the pitch of the display medium molecules DM.
舉例而言,顯示面板10包括位於顯示區的多個畫素PX,顯示區例如是畫素PX所在的區域。當畫素PX中的顯示介質分子DM皆處於焦錐態或垂直態時,畫素PX中的顯示介質層130處於穿透態。當畫素PX中的顯示介質分子DM皆處於平面態時,畫素PX中的顯示介質層130處於反射態。當畫素PX中的一部分顯示介質分子DM處於焦錐態或垂直態且另一部分顯示介質分子DM處於平面態時,畫素PX中的顯示介質層130處於部分穿透部分反射的狀態,使得畫素PX中的顯示介質層130能夠提供不同程度的穿透率,進而使得畫素PX能夠提供不同程度的灰階。如此一來,任一畫素PX中的顯示介質層130能夠在反射態(穿透率最小)、穿透態(穿透率最大)以及介於反射態與穿透態之間的穿透率之間進行切換。For example, the display panel 10 includes a plurality of pixels PX located in a display area, where the display area is, for example, the area where the pixels PX are located. When the display dielectric molecules DM in the pixels PX are all in a focal conical state or a vertical state, the display dielectric layer 130 in the pixels PX is in a transmissive state. When the display dielectric molecules DM in the pixels PX are all in a planar state, the display dielectric layer 130 in the pixels PX is in a reflective state. When a portion of the display dielectric molecules DM in the pixels PX are in a focal conical state or a vertical state and another portion of the display dielectric molecules DM in the pixels PX are in a planar state, the display dielectric layer 130 in the pixels PX is in a partially transmissive and partially reflective state, enabling the display dielectric layer 130 in the pixels PX to provide varying degrees of transmittance, thereby enabling the pixels PX to provide varying degrees of grayscale. In this way, the display dielectric layer 130 in any pixel PX can be switched between a reflective state (minimum transmittance), a transmissive state (maximum transmittance), and a transmittance between the reflective state and the transmissive state.
在一些實施例中,當顯示介質層130中的顯示介質分子DM皆處於平面態時,顯示介質層130的穿透率約為0%。在一些實施例中,當顯示介質層130中的顯示介質分子DM皆處於焦錐態或垂直態時,顯示介質層130的穿透率可以高達90%以上。在一些實施例中,當顯示介質層130中的一部分顯示介質分子DM處於焦錐態或垂直態且另一部分顯示介質分子DM處於平面態時,顯示介質層130的穿透率可以介於0%至90%,例如約25%、約50%或約75%。In some embodiments, when all display dielectric molecules DM in the display dielectric layer 130 are in a planar state, the transmittance of the display dielectric layer 130 is approximately 0%. In some embodiments, when all display dielectric molecules DM in the display dielectric layer 130 are in a conical state or a homeotropic state, the transmittance of the display dielectric layer 130 can be as high as 90% or greater. In some embodiments, when a portion of the display dielectric molecules DM in the display dielectric layer 130 are in a conical state or a homeotropic state and another portion of the display dielectric molecules DM in the planar state, the transmittance of the display dielectric layer 130 can be between 0% and 90%, for example, approximately 25%, approximately 50%, or approximately 75%.
配向層140可以位於基板110與顯示介質層130之間,用以使顯示介質層130的顯示介質分子DM排列整齊並展現良好的旋轉效果,進而提升影像顯示品質。配向層140可以由二酸酐化合物、具有烷基側鏈的二胺化合物及不具烷基側鏈的二胺化合物進行醯亞胺化(imidization)反應而形成。The alignment layer 140 can be located between the substrate 110 and the display dielectric layer 130 to ensure that the display dielectric molecules DM in the display dielectric layer 130 are aligned and exhibit a good rotation effect, thereby improving image display quality. The alignment layer 140 can be formed by an imidization reaction of a dianhydride compound, a diamine compound with alkyl side chains, and a diamine compound without alkyl side chains.
常見的二酸酐化合物例如順丁烯二酸酐等。在一些實施例中,二酸酐化合物可以具有以下式(1)所示結構: 式(1) 其中Ar表示具有4至14元環結構的芳香基團。Common dianhydride compounds include maleic anhydride, etc. In some embodiments, the dianhydride compound may have a structure shown in the following formula (1): Formula (1) wherein Ar represents an aromatic group having a 4- to 14-membered ring structure.
在一些實施例中,Ar表示具有四元環結構、苯環結構或聯苯結構的芳香基團。在一些實施例中,式(1)的二酸酐化合物為均苯四甲酸二酐(Pyromellitic Dianhydride, PMDA)、1,2,3,4-環丁烷四甲酸二酐(1,2,3,4-Cyclobutanetetracarboxylic Dianhydride, CBDA)或氫化聯苯酐(Dicyclohexyl-3,4,3',4'-tetracarboxylic dianhydride, HBPDA)。In some embodiments, Ar represents an aromatic group having a four-membered ring structure, a benzene ring structure, or a biphenyl structure. In some embodiments, the dianhydride compound of formula (1) is pyromellitic dianhydride (PMDA), 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CBDA), or dicyclohexyl-3,4,3',4'-tetracarboxylic dianhydride (HBPDA).
常見的二胺化合物包括芳香族二胺,例如4,4’-二氨基二苯醚(4,4'-oxydianiline, 4,4’-ODA)、對苯二胺(p-Phenylenediamine, PPD)、二甲基苯二胺(dimethyl-benzenediamine, DMBDA)等;或烷基二胺,例如1,4-二氨基丁烷(1,4-Diaminobutane)。Common diamine compounds include aromatic diamines such as 4,4’-oxydianiline (4,4’-ODA), p-phenylenediamine (PPD), and dimethyl-benzenediamine (DMBDA); or alkyl diamines such as 1,4-diaminobutane.
在一些實施例中,具有烷基側鏈的二胺化合物為其多元環芳香基團Ar’的環上接有至少2個NH2官能基及至少1個烷基。舉例而言,具有烷基側鏈的二胺化合物可以以如下所示式(2)的化學式表示: 式(2) 其中,Ar’為5至14元環芳香基團,L1為單鍵、-O-、-C(O)-或-C(O)O-,R1為C1至C12直鏈烷基。In some embodiments, the diamine compound having alkyl side chains is a compound having a polycyclic aromatic group Ar' with at least two NH2 functional groups and at least one alkyl group attached to the ring. For example, the diamine compound having alkyl side chains can be represented by the chemical formula shown in Formula (2): Formula (2) wherein Ar' is a 5- to 14-membered aromatic group, L1 is a single bond, -O-, -C(O)- or -C(O)O-, and R1 is a C1 to C12 straight-chain alkyl group.
或者,具有烷基側鏈的二胺化合物可以具有以下式(2’)所示的結構: 式(2’) 其中,Ar’為5至14元環芳香基團,L1為單鍵、-O-、-C(O)-或-C(O)O-,R1為C1至C12直鏈烷基。Alternatively, the diamine compound having an alkyl side chain may have a structure represented by the following formula (2'): Formula (2'): wherein Ar' is a 5- to 14-membered aromatic group, L1 is a single bond, -O-, -C(O)-, or -C(O)O-, and R1 is a C1 to C12 straight-chain alkyl group.
在一些實施例中,式(2)及式(2’)中的Ar’為6元環芳香基團或10元環芳香基團。在一些實施例中,式(2)及式(2’)中的Ar’為苯環芳香基團或萘環芳香基團。In some embodiments, Ar' in Formula (2) and Formula (2') is a 6-membered aromatic group or a 10-membered aromatic group. In some embodiments, Ar' in Formula (2) and Formula (2') is a benzene aromatic group or a naphthalene aromatic group.
在一些實施例中,R1為C1至C10直鏈烷基。在一些實施例中,R1為甲基、乙基、正丙基、正丁基、正戊基、正己基、正庚基或正辛基。在一些實施例中,具有烷基側鏈的二胺化合物為3,5-二氨基苯甲酸乙酯、3,5-二氨基苯甲酸正丙酯、3,5-二氨基苯甲酸正丁酯、3,5-二氨基苯甲酸正己酯或3,5-二氨基苯乙醚。In some embodiments, R1 is a C1 to C10 linear alkyl group. In some embodiments, R1 is methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, or n-octyl. In some embodiments, the diamine compound having alkyl side chains is ethyl 3,5-diaminobenzoate, n-propyl 3,5-diaminobenzoate, n-butyl 3,5-diaminobenzoate, n-hexyl 3,5-diaminobenzoate, or 3,5-diaminophenethyl ether.
不具烷基側鏈的二胺化合物可以僅由主鏈及鍵結至主鏈的2個NH2官能基所構成。在一些實施例中,不具烷基側鏈的二胺化合物的主鏈包括二苯醚基團或二萘醚基團。在一些實施例中,不具烷基側鏈的二胺化合物為4,4’-二氨基二苯醚。A diamine compound without alkyl side chains may consist solely of a backbone chain and two NH2 functional groups bonded to the backbone chain. In some embodiments, the backbone chain of the diamine compound without alkyl side chains includes a diphenyl ether group or a dinaphthyl ether group. In some embodiments, the diamine compound without alkyl side chains is 4,4'-diaminodiphenyl ether.
在一些實施例中,具有烷基側鏈的二胺化合物與不具烷基側鏈的二胺化合物的莫耳數比為0.1至0.5,例如0.2、0.3或0.4。在一些實施例中,二酸酐化合物與不具烷基側鏈的二胺化合物的莫耳數比為1至1.5,例如1.2、1.3或1.4。在一些實施例中,二酸酐化合物、具有烷基側鏈的二胺化合物及所述不具烷基側鏈的二胺化合物的莫耳數比為1~1.5:0.1~0.5:1,例如1.5:0.5:1。In some embodiments, the molar ratio of the diamine compound having alkyl side chains to the diamine compound without alkyl side chains is 0.1 to 0.5, for example, 0.2, 0.3, or 0.4. In some embodiments, the molar ratio of the dianhydride compound to the diamine compound without alkyl side chains is 1 to 1.5, for example, 1.2, 1.3, or 1.4. In some embodiments, the molar ratio of the dianhydride compound, the diamine compound having alkyl side chains, and the diamine compound without alkyl side chains is 1-1.5:0.1-0.5:1, for example, 1.5:0.5:1.
在一些實施例中,顯示面板10還包括配向層150,且配向層150可以位於基板120與顯示介質層130之間。在一些實施例中,配向層150的材質與配向層140相同,但不以此為限。在一些實施例中,配向層150的材質與配向層140的材質不同。In some embodiments, the display panel 10 further includes an alignment layer 150, and the alignment layer 150 may be located between the substrate 120 and the display medium layer 130. In some embodiments, the material of the alignment layer 150 is the same as that of the alignment layer 140, but is not limited thereto. In some embodiments, the material of the alignment layer 150 is different from that of the alignment layer 140.
在一些實施例中,顯示面板10還包括畫素陣列層160,且畫素陣列層160可位於基板110中或基板110的鄰接顯示介質層130的表面112上。在一些實施例中,畫素陣列層160包括多個畫素電極PE,且多個畫素電極PE可以陣列的形式排列於畫素陣列層160中。舉例而言,畫素陣列層160包括多個畫素電極PE、多個主動元件(未繪示)、多條資料線(未繪示)以及多條掃描線(未繪示),其中,主動元件例如為具有源極、閘極與汲極的薄膜電晶體,資料線可與多個主動元件的源極電性連接,掃描線可與多個主動元件的閘極電性連接,且多個畫素電極PE可分別與多個主動元件的汲極電性連接,但不限於此。In some embodiments, the display panel 10 further includes a pixel array layer 160, and the pixel array layer 160 may be located in the substrate 110 or on the surface 112 of the substrate 110 adjacent to the display dielectric layer 130. In some embodiments, the pixel array layer 160 includes a plurality of pixel electrodes PE, and the plurality of pixel electrodes PE may be arranged in an array in the pixel array layer 160. For example, the pixel array layer 160 includes a plurality of pixel electrodes PE, a plurality of active devices (not shown), a plurality of data lines (not shown), and a plurality of scan lines (not shown). The active devices are, for example, thin film transistors having a source, a gate, and a drain. The data lines can be electrically connected to the sources of the plurality of active devices, the scan lines can be electrically connected to the gates of the plurality of active devices, and the plurality of pixel electrodes PE can be electrically connected to the drains of the plurality of active devices, respectively, but the present invention is not limited thereto.
在一些實施例中,顯示面板10還包括共用電極層170,且共用電極層170可位於基板120中或基板120的鄰接顯示介質層130的一側。藉由畫素陣列層160的多個畫素電極PE與共用電極層170所形成的電場,能夠驅動顯示介質層130中的顯示介質分子DM在不同穩態之間切換。In some embodiments, the display panel 10 further includes a common electrode layer 170, which may be located in the substrate 120 or on a side of the substrate 120 adjacent to the display dielectric layer 130. The electric field formed by the plurality of pixel electrodes PE of the pixel array layer 160 and the common electrode layer 170 can drive the display dielectric molecules DM in the display dielectric layer 130 to switch between different stable states.
在一些實施例中,顯示面板10還包括彩色濾光層(未繪示),彩色濾光層可以位於共用電極層170與基板120之間,以使顯示面板10具有全彩化的顯示效果。In some embodiments, the display panel 10 further includes a color filter layer (not shown). The color filter layer may be located between the common electrode layer 170 and the substrate 120 to enable the display panel 10 to have a full-color display effect.
圖2為根據本發明一實施例的製造顯示面板的方法20的流程圖。在一些實施例中,配向層140可以通過以下所述方式形成於基板110上。2 is a flow chart of a method 20 for manufacturing a display panel according to an embodiment of the present invention. In some embodiments, the alignment layer 140 can be formed on the substrate 110 in the following manner.
請參考圖2,首先,在步驟210,可以使二酸酐化合物與具有烷基側鏈的二胺化合物進行反應而生成第一前驅物,並使二酸酐化合物與不具烷基側鏈的二胺化合物進行反應而生成第二前驅物。舉例而言,請參考以下反應式1,使二酸酐化合物(A)與具有烷基側鏈的二胺化合物(B)在極性溶劑中進行縮合聚合反應而生成第一前驅物(P1)。另外,請參考以下反應式2,使二酸酐化合物(A)與不具烷基側鏈的二胺化合物(C)在極性溶劑中進行縮合聚合反應而生成第二前驅物(P2)。在一些實施例中,可以使二酸酐化合物(A)、具有烷基側鏈的二胺化合物(B)以及不具烷基側鏈的二胺化合物(C)一起在極性溶劑中進行縮合聚合反應,且二酸酐化合物(A):具有烷基側鏈的二胺化合物(B):不具烷基側鏈的二胺化合物(C)的莫耳數比可以為1~1.5:0.1~0.5:1。在一些實施例中,第一前驅物(P1)及第二前驅物(P2)為聚醯胺酸化合物。 反應式1: 反應式2: Referring to Figure 2, first, in step 210, a dianhydride compound can be reacted with a diamine compound having alkyl side chains to produce a first precursor, and the dianhydride compound can be reacted with a diamine compound without alkyl side chains to produce a second precursor. For example, referring to the following Reaction Scheme 1, a dianhydride compound (A) and a diamine compound (B) having alkyl side chains undergo a condensation polymerization reaction in a polar solvent to produce the first precursor (P1). Alternatively, referring to the following Reaction Scheme 2, a dianhydride compound (A) and a diamine compound (C) without alkyl side chains undergo a condensation polymerization reaction in a polar solvent to produce the second precursor (P2). In some embodiments, a dianhydride compound (A), a diamine compound having alkyl side chains (B), and a diamine compound without alkyl side chains (C) can be subjected to a condensation polymerization reaction in a polar solvent. The molar ratio of dianhydride compound (A): diamine compound having alkyl side chains (B): diamine compound without alkyl side chains (C) can be 1-1.5:0.1-0.5:1. In some embodiments, the first precursor (P1) and the second precursor (P2) are polyamide compounds. Reaction Formula 1: Reaction 2:
在一些實施例中,二酸酐化合物(A)為均苯四甲酸二酐(PMDA)。在一些實施例中,具有烷基側鏈的二胺化合物(B)為3,5-二氨基苯甲酸乙酯、3,5-二氨基苯甲酸正丙酯、3,5-二氨基苯甲酸正丁酯、3,5-二氨基苯甲酸正己酯或3,5-二氨基苯乙醚。在一些實施例中,不具烷基側鏈的二胺化合物(C)為4,4’-二氨基二苯醚。在一些實施例中,極性溶劑為二甲基甲醯胺(Dimethylformamide, DMF)或二甲基亞碸(Dimethyl sulfoxide, DMSO)。In some embodiments, the dianhydride compound (A) is pyromellitic dianhydride (PMDA). In some embodiments, the diamine compound (B) having alkyl side chains is ethyl 3,5-diaminobenzoate, n-propyl 3,5-diaminobenzoate, n-butyl 3,5-diaminobenzoate, n-hexyl 3,5-diaminobenzoate, or 3,5-diaminophenethyl ether. In some embodiments, the diamine compound (C) not having alkyl side chains is 4,4'-diaminodiphenyl ether. In some embodiments, the polar solvent is dimethylformamide (DMF) or dimethyl sulfoxide (DMSO).
接著,在步驟220,可以將第一前驅物與第二前驅物的混合物塗佈於第一基板上。舉例而言,可以先將第一前驅物(P1)與第二前驅物(P2)混合,且第一前驅物(P1)與第二前驅物(P2)的莫耳數比可以為0.1~0.5:1。在一些實施例中,第一前驅物(P1)與第二前驅物(P2)的莫耳數比為1:2。然後,請同時參考圖1,可以利用例如刮塗或旋塗的方式將第一前驅物(P1)與第二前驅物(P2)的混合物塗佈在基板110的面向顯示介質層130的表面112上。在一些實施例中,可以將第一前驅物(P1)與第二前驅物(P2)的混合物塗佈在基板110的形成有畫素陣列層160的表面上。Next, in step 220, a mixture of the first precursor and the second precursor can be applied to the first substrate. For example, the first precursor (P1) and the second precursor (P2) can be mixed, and the molar ratio of the first precursor (P1) to the second precursor (P2) can be 0.1-0.5:1. In some embodiments, the molar ratio of the first precursor (P1) to the second precursor (P2) is 1:2. Then, referring to FIG. 1 , the mixture of the first precursor (P1) and the second precursor (P2) can be applied to the surface 112 of the substrate 110 facing the display medium layer 130 by, for example, scraping or spin coating. In some embodiments, a mixture of the first precursor (P1) and the second precursor (P2) may be coated on the surface of the substrate 110 where the pixel array layer 160 is formed.
在一些實施例中,還可以將第一前驅物(P1)與第二前驅物(P2)的混合物塗佈在基板120的面向顯示介質層130的表面122上。在一些實施例中,可以將第一前驅物(P1)與第二前驅物(P2)的混合物塗佈在基板120的形成有共用電極層170的表面上。In some embodiments, a mixture of the first precursor (P1) and the second precursor (P2) may be applied to the surface 122 of the substrate 120 facing the display dielectric layer 130. In some embodiments, the mixture of the first precursor (P1) and the second precursor (P2) may be applied to the surface of the substrate 120 on which the common electrode layer 170 is formed.
接著,在步驟230,可以使第一前驅物與第二前驅物的混合物進行固化反應而形成第一配向層於第一基板上。舉例而言,請參考以下反應式3,可以將表面塗佈有第一前驅物(P1)與第二前驅物(P2)的混合物的基板110加熱至200℃以上,例如200℃至250℃,使得第一前驅物(P1)與第二前驅物(P2)進行環化反應而脫水固化,進而生成聚醯亞胺聚合物(PI),且此聚醯亞胺聚合物(PI)可在基板110的表面112上形成聚醯亞胺膜而作為配向層140。在一些實施例中,上述加熱可以持續30至60分鐘。由於配向層140的聚醯亞胺聚合物(PI)包括烷基側鏈R1,且烷基側鏈R1的碳數小於或等於12,因此,烷基側鏈R1與配向層140的水平表面142間的夾角能夠使得顯示介質分子DM具有小於或等於4°的預傾角θ。一般而言,預傾角θ可以使用諸如Axsosan、RENTS等光學儀器量測。另外,由於配向層140的聚醯亞胺聚合物(PI)還包括不具側鏈的二苯醚官能基,因此能夠有助於避免顯示介質分子DM與聚醯亞胺聚合物(PI)之間產生過多的作用力,從而減少干擾顯示介質分子DM的排列的因子。 反應式3: Next, in step 230, the mixture of the first precursor and the second precursor can be cured to form a first alignment layer on the first substrate. For example, referring to Reaction Equation 3 below, the substrate 110 coated with the mixture of the first precursor (P1) and the second precursor (P2) can be heated to above 200°C, for example, 200°C to 250°C, to allow the first precursor (P1) and the second precursor (P2) to undergo a cyclization reaction and dehydrate and cure, thereby generating a polyimide polymer (PI). This polyimide polymer (PI) can form a polyimide film on the surface 112 of the substrate 110, serving as the alignment layer 140. In some embodiments, the heating can be continued for 30 to 60 minutes. Because the polyimide polymer (PI) of the alignment layer 140 includes alkyl side chains R 1 , and the carbon number of the alkyl side chains R 1 is less than or equal to 12, the angle between the alkyl side chains R 1 and the horizontal surface 142 of the alignment layer 140 can cause the display medium molecules DM to have a pre-tilt angle θ less than or equal to 4°. Generally, the pre-tilt angle θ can be measured using optical instruments such as Axsosan and RENTS. In addition, because the polyimide polymer (PI) of the alignment layer 140 also includes diphenyl ether functional groups without side chains, it helps prevent excessive interactions between the display medium molecules DM and the polyimide polymer (PI), thereby reducing factors that interfere with the alignment of the display medium molecules DM. Reaction 3:
配向層140可以具有反應式3中所示的聚醯亞胺(PI)結構。在一些實施例中,在反應式3中所示的聚醯亞胺(PI)結構中,n:n’為0.1~0.5:1,例如1:5或1:2。The alignment layer 140 may have a polyimide (PI) structure as shown in Reaction Formula 3. In some embodiments, in the polyimide (PI) structure as shown in Reaction Formula 3, n:n' is 0.1-0.5:1, for example, 1:5 or 1:2.
在一些實施例中,在步驟230中可以同時將表面塗佈有第一前驅物(P1)與第二前驅物(P2)的混合物的基板120進行加熱固化,使得第一前驅物(P1)與第二前驅物(P2)進行環化反應,進而在基板120的表面122上形成聚醯亞胺膜作為配向層150。在一些實施例中,配向層150也具有反應式3中所示的聚醯亞胺(PI)結構。In some embodiments, in step 230, the substrate 120 coated with a mixture of the first precursor (P1) and the second precursor (P2) can be heated and cured simultaneously, so that the first precursor (P1) and the second precursor (P2) undergo a cyclization reaction, thereby forming a polyimide film on the surface 122 of the substrate 120 as the alignment layer 150. In some embodiments, the alignment layer 150 also has a polyimide (PI) structure shown in Reaction Formula 3.
接著,在步驟240,可以使第一配向層面對第二基板而將第一基板與第二基板組裝在一起,並將顯示介質分子填入第一配向層與第二基板之間。舉例而言,可先在基板110的表面112(或配向層140的與基板110相對的表面)的周邊上、或在基板120的表面122(或配向層150的與基板120相對的表面)的周邊上塗佈框膠(sealant,未繪示)。然後,將顯示介質分子DM滴入表面112(或配向層140)或表面122(或配向層150)與框膠圍出的空間中。之後,可以使配向層140面對配向層150來固定基板110與基板120,再於接近真空的環境下,使基板110與基板120中的一者往基板110與基板120中的另一者移動,進而使基板110與基板120透過框膠相互黏合,從而將顯示介質分子DM密封在配向層140與配向層150之間而成為顯示介質層130,即可完成顯示面板10的製作。在一些實施例中,可採用液晶滴入法(one drop fill;ODF)填入顯示介質分子DM來製作顯示面板10,但不限於此。在其他實施例中,可採用液晶注入法(LC injection)或其他適當方法填入顯示介質分子DM來製作顯示面板10。Next, in step 240, the first and second substrates can be assembled with the first alignment layer facing the second substrate. Display medium molecules are then introduced between the first alignment layer and the second substrate. For example, a sealant (not shown) can be applied around the perimeter of surface 112 of substrate 110 (or the surface of alignment layer 140 facing substrate 110) or around surface 122 of substrate 120 (or the surface of alignment layer 150 facing substrate 120). Display medium molecules DM are then dropped into the space enclosed between surface 112 (or alignment layer 140) or surface 122 (or alignment layer 150) and the sealant. Afterwards, the alignment layer 140 can be positioned facing the alignment layer 150 to secure the substrates 110 and 120. Then, in a near-vacuum environment, one of the substrates 110 and 120 can be moved toward the other, thereby bonding the substrates 110 and 120 to each other via a sealant. This seals the display dielectric molecules DM between the alignment layer 140 and the alignment layer 150 to form the display dielectric layer 130, completing the fabrication of the display panel 10. In some embodiments, the display dielectric molecules DM can be introduced using a one-drop fill (ODF) method to fabricate the display panel 10, but this is not limited thereto. In other embodiments, the display dielectric molecules DM can be introduced using a liquid crystal injection method (LC injection) or other suitable methods to fabricate the display panel 10.
圖3為根據本發明一實施例的顯示面板10的測試影像圖。將顯示面板10驅動成3*1格的黑白格畫面在50℃下靜置1天後進行影像殘留檢測,可獲得圖3的影像。從圖3可以看出,顯示面板10幾乎不存在影像殘留,顯示本發明的顯示面板確實具有改善影像殘留的功效。Figure 3 shows a test image of a display panel 10 according to an embodiment of the present invention. The display panel 10 was driven to a 3x1 black and white grid pattern and left at 50°C for one day before undergoing an image retention test. The image shown in Figure 3 was obtained. As can be seen from Figure 3, the display panel 10 exhibits virtually no image retention, demonstrating that the display panel of the present invention effectively reduces image retention.
綜上所述,本發明的顯示面板藉由使用具有烷基側鏈的二胺化合物以及不具烷基側鏈的二胺化合物來形成配向層,能夠避免顯示介質分子與配向層的表面之間產生過多的作用力,同時使顯示介質分子具有小於或等於4°的預傾角,藉以改善顯示面板的影像殘留現象。In summary, the display panel of the present invention utilizes a diamine compound with alkyl side chains and a diamine compound without alkyl side chains to form an alignment layer. This prevents excessive interaction between the display medium molecules and the surface of the alignment layer, while also ensuring that the display medium molecules have a pre-tilt angle of less than or equal to 4°, thereby improving the image retention phenomenon of the display panel.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above by way of embodiments, they are not intended to limit the present invention. Any person having ordinary skill in the art may make slight modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope of the attached patent application.
10:顯示面板 20:方法 110,120:基板 112,122,142:表面 130:顯示介質層 140,150:配向層 160:畫素陣列層 170:共用電極層 210~240:步驟 DM:顯示介質分子 PE:畫素電極 PX:畫素10: Display Panel 20: Method 110,120: Substrate 112,122,142: Surface 130: Display Dielectric Layer 140,150: Alignment Layer 160: Pixel Array Layer 170: Common Electrode Layer 210-240: Steps DM: Display Dielectric Molecule PE: Pixel Electrode PX: Pixel
圖1是根據本發明一實施例的顯示面板的局部剖面示意圖。 圖2為根據本發明一實施例的製造顯示面板的方法的流程圖。 圖3為根據本發明一實施例的顯示面板的測試影像圖。Figure 1 is a partial cross-sectional schematic diagram of a display panel according to an embodiment of the present invention. Figure 2 is a flow chart of a method for manufacturing a display panel according to an embodiment of the present invention. Figure 3 is a test image of a display panel according to an embodiment of the present invention.
10:顯示面板 10: Display Panel
110,120:基板 110,120:Substrate
112,122,142:表面 112, 122, 142: Surface
130:顯示介質層 130: Display media layer
140,150:配向層 140,150:Alignment layer
160:畫素陣列層 160: Pixel array layer
170:共用電極層 170: Common electrode layer
DM:顯示介質分子 DM: Display mediator molecule
PE:畫素電極 PE: Pixel electrode
PX:畫素 PX: Pixel
Claims (12)
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| TW113146381A TWI901459B (en) | 2024-11-29 | 2024-11-29 | Display panel and method for manufacturing the same |
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Citations (7)
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| US3832322A (en) * | 1970-10-21 | 1974-08-27 | Secr Defence | Aromatic fluoro-polyimides |
| JPS50119841A (en) * | 1974-03-02 | 1975-09-19 | ||
| JP3026201B2 (en) * | 1997-09-12 | 2000-03-27 | コリア リサーチ インスティチユート オブ ケミカル テクノロジイ | Novel soluble polyimide resin having alkoxy substituent and method for producing the same |
| TW201437286A (en) * | 2013-03-19 | 2014-10-01 | Jsr Corp | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal display element, polymer, and compound |
| TW201609909A (en) * | 2014-05-12 | 2016-03-16 | Jsr股份有限公司 | Polymer composition, liquid alignment agent, liquid alignment film, liquid display device and fabricating method of liquid display device and polymer |
| TW202434707A (en) * | 2023-02-15 | 2024-09-01 | 日商Jsr 股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element |
| TW202445235A (en) * | 2023-01-20 | 2024-11-16 | 日商日產化學股份有限公司 | Liquid crystal display element and manufacturing method thereof |
-
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- 2024-11-29 TW TW113146381A patent/TWI901459B/en active
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- 2025-02-12 CN CN202510153980.7A patent/CN119987089A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3832322A (en) * | 1970-10-21 | 1974-08-27 | Secr Defence | Aromatic fluoro-polyimides |
| JPS50119841A (en) * | 1974-03-02 | 1975-09-19 | ||
| JP3026201B2 (en) * | 1997-09-12 | 2000-03-27 | コリア リサーチ インスティチユート オブ ケミカル テクノロジイ | Novel soluble polyimide resin having alkoxy substituent and method for producing the same |
| TW201437286A (en) * | 2013-03-19 | 2014-10-01 | Jsr Corp | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal display element, polymer, and compound |
| TW201609909A (en) * | 2014-05-12 | 2016-03-16 | Jsr股份有限公司 | Polymer composition, liquid alignment agent, liquid alignment film, liquid display device and fabricating method of liquid display device and polymer |
| TW202445235A (en) * | 2023-01-20 | 2024-11-16 | 日商日產化學股份有限公司 | Liquid crystal display element and manufacturing method thereof |
| TW202434707A (en) * | 2023-02-15 | 2024-09-01 | 日商Jsr 股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element |
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