TWI834155B - Appearance detection device for electronic components and electrostatic attraction and vacuum guide assembly thereof - Google Patents
Appearance detection device for electronic components and electrostatic attraction and vacuum guide assembly thereof Download PDFInfo
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Abstract
Description
本發明涉及一種外觀檢測設備及其組件,特別是涉及一種電子元件外觀檢測設備及其靜電吸引與真空導引組件。 The present invention relates to an appearance detection device and its components, in particular to an electronic component appearance detection device and its electrostatic attraction and vacuum guide components.
在現有技術中,被動元件會因為一些無法避免的原因而生成細小的微粒或缺陷,而隨著被動元件的尺寸不斷縮小與電路密極度的不斷提高,這些極微小之缺陷或微粒對被動元件品質的影響也日趨嚴重,因此為維持產品品質的穩定,通常會對製作完成後的被動元件進行缺陷檢測,以根據檢測之結果來分析造成這些缺陷之根本原因,之後才能進一步藉由參數的調整來避免或減少缺陷的產生,以達到提升良率以及可靠度之目的。 In the existing technology, passive components will generate tiny particles or defects due to some unavoidable reasons. As the size of passive components continues to shrink and the density of circuits continues to increase, these extremely small defects or particles have a negative impact on the quality of passive components. The impact of the defect is becoming increasingly serious. Therefore, in order to maintain the stability of product quality, defect detection is usually performed on the passive components after production. The root causes of these defects can be analyzed based on the detection results, and then the parameters can be further adjusted. Avoid or reduce the occurrence of defects to achieve the purpose of improving yield and reliability.
然而,由於被動元件的下料速度以及玻璃轉盤的旋轉速度不斷的提升下,被動元件落於玻璃轉盤時會產生彈跳與偏斜的情況,造成被動元件在玻璃轉盤上的排列穩定性大幅變差,而大大影響後續的外觀檢測。 However, due to the continuous increase in the loading speed of the passive components and the rotation speed of the glass turntable, the passive components will bounce and deflect when they fall on the glass turntable, resulting in a significant deterioration in the arrangement stability of the passive components on the glass turntable. , which greatly affects subsequent appearance inspection.
本發明所欲解決之問題在於,針對現有技術的不足提供一種電子元件外觀檢測設備及其靜電吸引與真空導引組件。 The problem to be solved by the present invention is to provide an electronic component appearance inspection device and its electrostatic attraction and vacuum guide assembly in view of the shortcomings of the existing technology.
為了解決上述的問題,本發明所採用的其中一技術手段是提供一種電子元件外觀檢測設備,其包括:一可旋轉模組、一元件下料模組、一靜電吸引模組、一真空導引模組以及一外觀檢測模組。可旋轉模組包括一可旋轉透明轉盤。元件下料模組包括設置在可旋轉透明轉盤上方的一下料導引結構,以用於將多個電子元件依序從下料導引結構導引至可旋轉透明轉盤上。靜電吸引模組包括設置在可旋轉透明轉盤下方的一靜電產生結構,以用於透過靜電吸引的方式將導引至可旋轉透明轉盤上的多個電子元件依序附著在可旋轉透明轉盤上。真空導引模組包括設置在可旋轉透明轉盤上方的一真空導引結構,以用於透過真空吸附的方式將導引至可旋轉透明轉盤上的多個電子元件依序吸附在真空導引結構上,藉此以使得每一電子元件在一預定時間內同時被真空導引結構所吸附且被可旋轉透明轉盤所帶動。外觀檢測模組包括沿著可旋轉透明轉盤設置的多個影像擷取器,以用於擷取電子元件的外觀。其中,元件下料模組、靜電吸引模組以及真空導引模組都電性連接於一接地源。 In order to solve the above problems, one of the technical means adopted by the present invention is to provide an electronic component appearance inspection device, which includes: a rotatable module, a component blanking module, an electrostatic attraction module, and a vacuum guide module and an appearance inspection module. The rotatable module includes a rotatable transparent turntable. The component unloading module includes a unloading guide structure disposed above the rotatable transparent turntable for sequentially guiding multiple electronic components from the unloading guide structure to the rotatable transparent turntable. The electrostatic attraction module includes an electrostatic generating structure disposed under the rotatable transparent turntable for sequentially attaching multiple electronic components guided to the rotatable transparent turntable to the rotatable transparent turntable through electrostatic attraction. The vacuum guide module includes a vacuum guide structure disposed above the rotatable transparent turntable for sequentially adsorbing multiple electronic components guided to the rotatable transparent turntable to the vacuum guide structure through vacuum adsorption. on, whereby each electronic component is simultaneously adsorbed by the vacuum guide structure and driven by the rotatable transparent turntable within a predetermined time. The appearance inspection module includes a plurality of image capturers arranged along a rotatable transparent turntable for capturing the appearance of electronic components. Among them, the component blanking module, the electrostatic attraction module and the vacuum guiding module are all electrically connected to a ground source.
為了解決上述的問題,本發明所採用的另外一技術手段是提供一種電子元件外觀檢測設備,其包括:一可旋轉模組、一元件下料模組、一靜電吸引模組、一真空導引模組以及一外觀檢測模組。可旋轉模組包括一可旋轉透明轉盤。元件下料模組包括設置在可旋轉透明轉盤上方的一下料導引結構。靜電吸引模組包括設置在可旋轉透明轉盤下方的一靜電產生結構。真空導引模組包括設置在可旋轉透明轉盤上方的一真空導引結構。外觀檢測模組包括沿著可旋轉透明轉盤設置的多個影像擷取器。 In order to solve the above problems, another technical means adopted by the present invention is to provide an electronic component appearance inspection equipment, which includes: a rotatable module, a component blanking module, an electrostatic attraction module, and a vacuum guide module and an appearance inspection module. The rotatable module includes a rotatable transparent turntable. The component unloading module includes a unloading guide structure arranged above the rotatable transparent turntable. The electrostatic attraction module includes an electrostatic generating structure disposed below the rotatable transparent turntable. The vacuum guide module includes a vacuum guide structure disposed above the rotatable transparent turntable. The appearance inspection module includes a plurality of image capturers arranged along a rotatable transparent turntable.
為了解決上述的問題,本發明所採用的另外再一技術手段是提供一種靜電吸引與真空導引組件,其包括:一靜電吸引模組以及一真空導引模組。靜電吸引模組包括一靜電產生結構,以用於透過靜電吸引的方式吸引 多個電子元件。真空導引模組包括一真空導引結構,以用於透過真空吸附的方式吸附多個電子元件。其中,靜電吸引模組以及真空導引模組都電性連接於一接地源。 In order to solve the above problems, another technical means adopted by the present invention is to provide an electrostatic attraction and vacuum guide assembly, which includes: an electrostatic attraction module and a vacuum guide module. The electrostatic attraction module includes a static electricity generating structure for attracting through electrostatic attraction. Multiple electronic components. The vacuum guide module includes a vacuum guide structure for adsorbing multiple electronic components through vacuum adsorption. Among them, the electrostatic attraction module and the vacuum guidance module are both electrically connected to a ground source.
在其中一可行實施例中,元件下料模組包括與下料導引結構相互配合的一振動盤結構,下料導引結構具有鄰近且面向可旋轉透明轉盤的一下料口,且下料導引結構的下料口位於靜電產生結構的正上方。其中,靜電吸引模組包括用於提供一預定電壓給靜電產生結構的一電壓控制器以及用於承載靜電產生結構的一可移動承載組件,且靜電吸引模組的電壓控制器電性連接於接地源。其中,可移動承載組件包括一承載基座、一上下位置移動座、一前後位置移動座以及一左右位置移動座,上下位置移動座相對於可旋轉透明轉盤而可上下移動地設置在承載基座上,前後位置移動座相對於可旋轉透明轉盤而可前後移動地設置在上下位置移動座上,左右位置移動座相對於可旋轉透明轉盤而可左右移動地設置在前後位置移動座上,且靜電產生結構可拆卸地設置在左右位置移動座上。其中,左右位置移動座具有用於容置靜電產生結構的一容置槽以及連通於容置槽的一側向槽,電壓控制器透過一高壓導電線以電性連接於靜電產生結構,且高壓導電線的其中一端部穿過側向槽且可拆卸地設置在靜電產生結構的其中一側端上。其中,靜電產生結構的厚度小於左右位置移動座的容置槽的深度,以使得靜電產生結構被完全容置在左右位置移動座的容置槽內。 In one possible embodiment, the component unloading module includes a vibration plate structure that cooperates with the unloading guide structure. The unloading guide structure has a lower outlet adjacent to and facing the rotatable transparent turntable, and the unloading guide structure The discharge opening of the lead structure is located directly above the static electricity generating structure. The electrostatic attraction module includes a voltage controller for providing a predetermined voltage to the electrostatic generation structure and a movable bearing component for carrying the electrostatic generation structure, and the voltage controller of the electrostatic attraction module is electrically connected to the ground. source. Among them, the movable bearing assembly includes a bearing base, an up and down position moving base, a front and rear position moving base and a left and right position moving base. The up and down position moving base is disposed on the bearing base so as to be moveable up and down relative to the rotatable transparent turntable. The front and rear position movable base is disposed on the up and down position movable base so as to be movable forward and backward relative to the rotatable transparent turntable, and the left and right position movable base is disposed on the front and rear position movable base so as to be movable left and right relative to the rotatable transparent turntable, and the electrostatic The generating structure is detachably arranged on the left and right moving base. Among them, the left and right position moving base has an accommodating groove for accommodating the static electricity generating structure and a lateral groove connected to the accommodating groove. The voltage controller is electrically connected to the static electricity generating structure through a high-voltage conductive wire, and the high-voltage One end of the conductive wire passes through the lateral groove and is detachably disposed on one end of the static electricity generating structure. The thickness of the static electricity generating structure is smaller than the depth of the accommodating groove of the left and right position movable base, so that the static electricity generating structure is completely accommodated in the accommodating groove of the left and right position movable base.
在其中一可行實施例中,元件下料模組包括與下料導引結構相互配合的一振動盤結構,下料導引結構具有鄰近且面向可旋轉透明轉盤的一下料口,且下料導引結構的下料口位於靜電產生結構的正上方。其中,真空導引模組包括用於提供一預定負壓給真空導引結構的一負壓控制器以及用於承載真空導引結構的一可調整承載組件,且真空導引模組的真空導引結構電 性連接於接地源。其中,可調整承載組件包括一固定基座、一左右位置調整座、一上下位置調整座、一前後位置調整座以及一旋轉角度調整座,左右位置調整座相對於可旋轉透明轉盤而可左右移動地設置在固定基座上,上下位置調整座相對於可旋轉透明轉盤而可上下移動地設置在左右位置調整座上,前後位置調整座相對於可旋轉透明轉盤而可前後移動地設置在上下位置調整座上,旋轉角度調整座相對於可旋轉透明轉盤而可旋轉地設置在前後位置調整座上,且真空導引結構設置在旋轉角度調整座上。其中,真空導引結構透過一空氣導管以氣體連通於負壓控制器,且真空導引結構具有設置在真空導引結構的底面且面向可旋轉透明轉盤的一吸氣開口、氣體連通於空氣導管的一連接開口以及氣體連通於吸氣開口以及連接開口之間的一連通管道。其中,真空導引模組的真空導引結構透過一補助導電線以電性連接於下料導引結構,且真空導引模組的真空導引結構依序透過補助導電線以及下料導引結構以電性連接於接地源。其中,當負壓控制器透過空氣導管以對真空導引結構進行抽氣時,真空導引結構的吸氣開口對可旋轉透明轉盤進行吸氣,以使得被下料導引結構導引至可旋轉透明轉盤上的每一電子元件在預定時間內被真空導引結構所吸附且延著真空導引結構的一側邊排列。 In one possible embodiment, the component unloading module includes a vibration plate structure that cooperates with the unloading guide structure. The unloading guide structure has a lower outlet adjacent to and facing the rotatable transparent turntable, and the unloading guide structure The discharge opening of the lead structure is located directly above the static electricity generating structure. Wherein, the vacuum guide module includes a negative pressure controller for providing a predetermined negative pressure to the vacuum guide structure and an adjustable bearing component for carrying the vacuum guide structure, and the vacuum guide module of the vacuum guide module lead structure electricity electrically connected to a ground source. The adjustable bearing assembly includes a fixed base, a left and right position adjustment base, an up and down position adjustment base, a front and rear position adjustment base and a rotation angle adjustment base. The left and right position adjustment base can move left and right relative to the rotatable transparent turntable. The up and down position adjustment base is disposed on the left and right position adjustment base so as to be movable up and down relative to the rotatable transparent turntable, and the front and rear position adjustment base is disposed movable up and down relative to the rotatable transparent turntable. On the adjustment seat, the rotation angle adjustment seat is rotatably arranged on the front and rear position adjustment seat relative to the rotatable transparent turntable, and the vacuum guide structure is arranged on the rotation angle adjustment seat. Wherein, the vacuum guide structure is connected to the negative pressure controller by gas through an air duct, and the vacuum guide structure has an air suction opening disposed on the bottom surface of the vacuum guide structure and facing the rotatable transparent turntable, and the gas is connected to the air duct. A connecting opening and gas are connected to a connecting pipe between the suction opening and the connecting opening. Among them, the vacuum guide structure of the vacuum guide module is electrically connected to the blank guide structure through an auxiliary conductive wire, and the vacuum guide structure of the vacuum guide module sequentially passes through the auxiliary conductive wire and the blank guide The structure is electrically connected to a ground source. Among them, when the negative pressure controller evacuates the vacuum guide structure through the air duct, the suction opening of the vacuum guide structure suctions the rotatable transparent turntable so that it can be guided by the blanking guide structure to the position where it can be Each electronic component on the rotating transparent turntable is adsorbed by the vacuum guide structure within a predetermined time and arranged along one side of the vacuum guide structure.
在其中一可行實施例中,電子元件外觀檢測設備進一步包括:一透明轉盤清潔模組以及一靜電消除模組。透明轉盤清潔模組包括設置在可旋轉透明轉盤上方的一透明轉盤清潔結構,以用於將電子元件從可旋轉透明轉盤上移除。靜電消除模組包括設置在可旋轉透明轉盤上方的一直流放電結構以及設置在可旋轉透明轉盤下方以與直流放電結構相互配合的一接地結構,且直流放電結構包括用於釋放正電離子的一正電離子產生器以及用於釋放負電離子的一負電離子產生器。 In one possible embodiment, the electronic component appearance inspection device further includes: a transparent turntable cleaning module and a static elimination module. The transparent turntable cleaning module includes a transparent turntable cleaning structure disposed above the rotatable transparent turntable for removing electronic components from the rotatable transparent turntable. The static elimination module includes a DC discharge structure disposed above the rotatable transparent turntable and a grounding structure disposed below the rotatable transparent turntable to cooperate with the DC discharge structure, and the DC discharge structure includes a device for releasing positively charged ions. A positively charged ion generator and a negatively charged ion generator for releasing negatively charged ions.
本發明的其中一有益效果在於,本發明所提供的一種電子元件 外觀檢測設備,其能通過“靜電吸引模組包括設置在可旋轉透明轉盤下方的一靜電產生結構”以及“真空導引模組包括設置在可旋轉透明轉盤上方的一真空導引結構”的技術方案,以使得靜電產生結構可以用於透過靜電吸引的方式將導引至可旋轉透明轉盤上的多個電子元件依序附著在可旋轉透明轉盤上(可有效降低電子元件在可旋轉透明轉盤上產生彈跳的情況),並且使得真空導引結構可以用於透過真空吸附的方式將導引至可旋轉透明轉盤上的多個電子元件依序吸附在真空導引結構上,藉此以使得每一電子元件在一預定時間內同時被真空導引結構所吸附且被可旋轉透明轉盤所帶動(可有效降低電子元件在可旋轉透明轉盤上產生偏斜的情況)。 One of the beneficial effects of the present invention is that the electronic component provided by the present invention Appearance inspection equipment, which can pass the technology of "the electrostatic attraction module includes an electrostatic generating structure disposed below the rotatable transparent turntable" and "the vacuum guidance module includes a vacuum guide structure disposed above the rotatable transparent turntable" The solution is such that the electrostatic generating structure can be used to sequentially attach multiple electronic components guided to the rotatable transparent turntable to the rotatable transparent turntable through electrostatic attraction (which can effectively reduce the amount of electronic components on the rotatable transparent turntable). bouncing), and the vacuum guide structure can be used to sequentially adsorb multiple electronic components guided to the rotatable transparent turntable on the vacuum guide structure through vacuum adsorption, so that each The electronic components are simultaneously adsorbed by the vacuum guide structure and driven by the rotatable transparent turntable within a predetermined time (which can effectively reduce the deflection of the electronic components on the rotatable transparent turntable).
本發明的另外一有益效果在於,本發明所提供的一種靜電吸引與真空導引組件,其能通過“靜電吸引模組包括一靜電產生結構,以用於透過靜電吸引的方式吸引多個電子元件”、“真空導引模組包括一真空導引結構,以用於透過真空吸附的方式吸附多個電子元件”以及“靜電吸引模組以及真空導引模組都電性連接於一接地源”的技術方案,以使得靜電產生結構可以用於透過靜電吸引的方式將導引至可旋轉透明轉盤上的多個電子元件依序附著在可旋轉透明轉盤上(可有效降低電子元件在可旋轉透明轉盤上產生彈跳的情況),並且使得真空導引結構可以用於透過真空吸附的方式將導引至可旋轉透明轉盤上的多個電子元件依序吸附在真空導引結構上,藉此以使得每一電子元件在一預定時間內同時被真空導引結構所吸附且被可旋轉透明轉盤所帶動(可有效降低電子元件在可旋轉透明轉盤上產生偏斜的情況)。 Another beneficial effect of the present invention is that the electrostatic attraction and vacuum guide assembly provided by the invention can attract a plurality of electronic components through electrostatic attraction. ", "The vacuum guide module includes a vacuum guide structure for adsorbing multiple electronic components through vacuum adsorption" and "The electrostatic attraction module and the vacuum guide module are both electrically connected to a ground source." The technical solution is to enable the electrostatic generating structure to be used to sequentially attach multiple electronic components guided to the rotatable transparent turntable to the rotatable transparent turntable through electrostatic attraction (which can effectively reduce the amount of electronic components on the rotatable transparent turntable). bounce), and the vacuum guide structure can be used to sequentially adsorb multiple electronic components guided to the rotatable transparent turntable on the vacuum guide structure through vacuum adsorption, so that each An electronic component is simultaneously adsorbed by the vacuum guide structure and driven by the rotatable transparent turntable within a predetermined time (which can effectively reduce the deflection of the electronic component on the rotatable transparent turntable).
為使能進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and illustration and are not used to limit the present invention.
D:電子元件外觀檢測設備 D: Electronic component appearance inspection equipment
1:可旋轉模組 1: Rotatable module
10:可旋轉透明轉盤 10: Rotatable transparent turntable
2:元件下料模組 2: Component blanking module
21:下料導引結構 21: Blanking guide structure
2100:下料口 2100: Unloading port
22:振動盤結構 22: Vibration plate structure
3:靜電吸引模組 3: Electrostatic attraction module
31:靜電產生結構 31: Static electricity generating structure
32:電壓控制器 32:Voltage controller
33:可移動承載組件 33: Removable load-bearing components
331:承載基座 331: Bearing base
332:上下位置移動座 332: Up and down position mobile base
333:前後位置移動座 333: Front and rear position moving base
334:左右位置移動座 334: Left and right position moving base
3341:容置槽 3341: Accommodation tank
3342:側向槽 3342: Lateral groove
4:真空導引模組 4: Vacuum guidance module
41:真空導引結構 41: Vacuum guide structure
4101:吸氣開口 4101: Inhalation opening
4102:連接開口 4102:Connection opening
4103:連通管道 4103: Connecting pipes
42:負壓控制器 42: Negative pressure controller
43:可調整承載組件 43: Adjustable load-bearing components
431:固定基座 431: Fixed base
432:左右位置調整座 432: Left and right position adjustment seat
433:上下位置調整座 433: Up and down position adjustment seat
434:前後位置調整座 434: Front and rear position adjustment seat
435:旋轉角度調整座 435: Rotation angle adjustment seat
5:外觀檢測模組 5: Appearance inspection module
50:影像擷取器 50:Image capturer
6:透明轉盤清潔模組 6: Transparent turntable cleaning module
60:透明轉盤清潔結構 60: Transparent turntable cleaning structure
7:靜電消除模組 7: Static elimination module
71:直流放電結構 71: DC discharge structure
711:正電離子產生器 711: Positive ion generator
712:負電離子產生器 712: Negatively charged ion generator
72:接地結構 72:Ground structure
C:電子元件 C: Electronic components
G:接地源 G: Ground source
W:高壓導電線 W: high voltage conductive wire
P:空氣導管 P: air duct
L:補助導電線 L: Subsidy conductive wire
圖1為本發明其中一實施例的電子元件外觀檢測設備的立體示意圖。 FIG. 1 is a schematic three-dimensional view of an electronic component appearance inspection device according to one embodiment of the present invention.
圖2為本發明其中一實施例的電子元件外觀檢測設備的其中一部分的立體示意圖。 FIG. 2 is a schematic perspective view of a part of the electronic component appearance inspection equipment according to one embodiment of the present invention.
圖3為本發明其中一實施例的電子元件外觀檢測設備的另外一部分的立體示意圖。 FIG. 3 is a schematic perspective view of another part of the electronic component appearance inspection device according to one embodiment of the present invention.
圖4為本發明其中一實施例的電子元件外觀檢測設備的另外再一部分的俯視示意圖。 FIG. 4 is a schematic top view of another part of the electronic component appearance inspection equipment according to one embodiment of the present invention.
圖5為本發明其中一實施例的電子元件外觀檢測設備的靜電消除模組與可旋轉透明轉盤的相對關係的側視示意圖。 5 is a schematic side view of the relative relationship between the static elimination module and the rotatable transparent turntable of the electronic component appearance inspection device according to one embodiment of the present invention.
圖6為本發明其中一實施例的電子元件外觀檢測設備的靜電消除模組與可旋轉透明轉盤的相對關係的俯視示意圖。 6 is a schematic top view of the relative relationship between the static elimination module and the rotatable transparent turntable of the electronic component appearance inspection equipment according to one embodiment of the present invention.
圖7為本發明其中一實施例的電子元件外觀檢測設備的元件下料模組、靜電吸引模組以及真空導引模組電性連接於接地源的功能方塊圖。 7 is a functional block diagram of the component blanking module, electrostatic attraction module and vacuum guiding module of the electronic component appearance inspection equipment according to one embodiment of the present invention, which are electrically connected to a ground source.
以下是通過特定的具體實施例來說明本發明所公開有關“電子元件外觀檢測設備及其靜電吸引與真空導引組件”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以實行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,需事先聲明的是,本發明的圖式僅為簡單示意說明,並非依實際尺寸的描繪。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非 用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 The following is a specific example to illustrate the implementation of the "electronic component appearance inspection equipment and its electrostatic attraction and vacuum guide assembly" disclosed in the present invention. Those skilled in the art can understand the present invention from the content disclosed in this specification. Advantages and effects. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, it should be stated in advance that the drawings of the present invention are only simple schematic illustrations and are not depictions based on actual dimensions. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention. In addition, the term "or" used in this article shall include any one or combination of more of the associated listed items depending on the actual situation.
參閱圖1至圖7所示,本發明提供一種電子元件外觀檢測設備D,其包括:一可旋轉模組1、一元件下料模組2、一靜電吸引模組3、一真空導引模組4以及一外觀檢測模組5。可旋轉模組1包括一可旋轉透明轉盤10。元件下料模組2包括設置在可旋轉透明轉盤10上方的一下料導引結構21。靜電吸引模組3包括設置在可旋轉透明轉盤10下方的一靜電產生結構31。真空導引模組4包括設置在可旋轉透明轉盤10上方的一真空導引結構41。外觀檢測模組5包括沿著可旋轉透明轉盤10設置的多個影像擷取器50。藉此,當靜電產生結構31用於透過靜電吸引的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序附著在可旋轉透明轉盤10上時,將可有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況。另外,當真空導引結構41用於透過真空吸附的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序吸附在真空導引結構41上時,每一電子元件C可以在一預定時間內同時被真空導引結構41所吸附且被可旋轉透明轉盤10所帶動(也就是說,被下料導引結構21導引至可旋轉透明轉盤10上的每一電子元件C可以在預定時間內被真空導引結構41所吸附且延著真空導引結構41的一側邊排列),藉此可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況。
Referring to Figures 1 to 7, the present invention provides an electronic component appearance inspection device D, which includes: a rotatable module 1, a component blanking module 2, an electrostatic attraction module 3, and a vacuum guide module. Group 4 and an appearance inspection module 5. The rotatable module 1 includes a rotatable
參閱圖1至圖7所示,本發明提供一種靜電吸引與真空導引組件,其包括:一靜電吸引模組3以及一真空導引模組4。靜電吸引模組3包括一靜電產生結構31,以用於透過靜電吸引的方式吸引多個電子元件C。真空導引模組4包括一真空導引結構41,以用於透過真空吸附的方式吸附多個電子元件C。其中,靜電吸引模組3以及真空導引模組4都電性連接於一接地源G。藉此,當靜電產生結構31用於透過靜電吸引的方式將導引至可旋轉透明轉盤10上的
多個電子元件C依序附著在可旋轉透明轉盤10上時,將可有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況。另外,當真空導引結構41用於透過真空吸附的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序吸附在真空導引結構41上時,每一電子元件C可以在一預定時間內同時被真空導引結構41所吸附且被可旋轉透明轉盤10所帶動(也就是說,被下料導引結構21導引至可旋轉透明轉盤10上的每一電子元件C可以在預定時間內被真空導引結構41所吸附且延著真空導引結構41的一側邊排列),藉此可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況。
Referring to FIGS. 1 to 7 , the present invention provides an electrostatic attraction and vacuum guide assembly, which includes: an electrostatic attraction module 3 and a vacuum guide module 4 . The electrostatic attraction module 3 includes an
[實施例] [Example]
參閱圖1至圖7所示,本發明的其中一實施例提供一種電子元件外觀檢測設備D,其包括:一可旋轉模組1、一元件下料模組2、一靜電吸引模組3、一真空導引模組4以及一外觀檢測模組5,並且元件下料模組2、靜電吸引模組3以及真空導引模組4都電性連接於一接地源G。 Referring to Figures 1 to 7, one embodiment of the present invention provides an electronic component appearance inspection device D, which includes: a rotatable module 1, a component blanking module 2, an electrostatic attraction module 3, A vacuum guide module 4 and an appearance inspection module 5, and the component blanking module 2, the electrostatic attraction module 3 and the vacuum guide module 4 are all electrically connected to a ground source G.
首先,如圖1所示,可旋轉模組1包括一可旋轉透明轉盤10。舉例來說,可旋轉透明轉盤10可以是透明玻璃轉盤或者是由任何一種透明材料所製成的透明轉盤。更進一步來說,可旋轉透明轉盤10可由一旋轉馬達(圖未示)進行旋轉帶動,所以可旋轉透明轉盤10的轉速可以隨著不同的使用需求而進行調整。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
First, as shown in FIG. 1 , the rotatable module 1 includes a rotatable
再者,配合圖1與圖4所示,元件下料模組2包括設置在可旋轉透明轉盤10上方的一下料導引結構21,以用於將多個電子元件C依序從下料導引結構21導引至可旋轉透明轉盤10上。舉例來說,下料導引結構21具有用於導引多個電子元件C的一V形導槽,並且電子元件C可為任何一種電子晶片或者被動元件(例如電阻器、電容器或者電感器等等)。更進一步來說,元件下
料模組2包括與下料導引結構21相互配合的一振動盤結構22,並且下料導引結構21具有鄰近且面向可旋轉透明轉盤10的一下料口2100。藉此,多個電子元件C可以先透過振動盤結構22的振動而依序導引至下料導引結構21的V形導槽上,然後再依序從下料導引結構21的V形導槽導引至可旋轉透明轉盤10上。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
Furthermore, as shown in FIGS. 1 and 4 , the component blanking module 2 includes a
此外,配合圖1、圖2、圖4與圖7所示,靜電吸引模組3包括設置在可旋轉透明轉盤10下方的一靜電產生結構31,以用於透過“靜電吸引”的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序附著(透過靜電吸引的方式附著)在可旋轉透明轉盤10上,以有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況。舉例來說,靜電吸引模組3包括一電壓控制器32(或是電壓供應器)以及一可移動承載組件33(可以是自動或者手動),並且靜電吸引模組3的電壓控制器32電性連接於接地源G。其中,電壓控制器32可以用於提供一預定電壓(例如800至3500V)給靜電產生結構31,並且可移動承載組件33可以用於承載靜電產生結構31。更進一步來說,可移動承載組件33包括一承載基座331、一上下位置移動座332、一前後位置移動座333以及一左右位置移動座334。其中,上下位置移動座332可以相對於可旋轉透明轉盤10而可上下移動地(如圖2的上下箭頭所示)設置在承載基座331上,前後位置移動座333可以相對於可旋轉透明轉盤10而可前後移動地(如圖2的前後箭頭所示)設置在上下位置移動座332上,左右位置移動座334可以相對於可旋轉透明轉盤10而可左右移動地(如圖2的左右箭頭所示)設置在前後位置移動座333上,並且靜電產生結構31可拆卸地設置在左右位置移動座334上。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
In addition, as shown in FIGS. 1 , 2 , 4 and 7 , the electrostatic attraction module 3 includes an
值得注意的是,配合圖2與圖4所示,左右位置移動座334具有用於容置靜電產生結構31的一容置槽3341以及連通於容置槽3341的一側向槽
3342。再者,電壓控制器32可以透過一高壓導電線W以電性連接於靜電產生結構31,並且高壓導電線W的其中一端部可以穿過側向槽3342且可拆卸地設置在靜電產生結構31的其中一側端上。此外,靜電產生結構31的厚度(或是高度)小於左右位置移動座334的容置槽3341的深度,以使得靜電產生結構31可以被完全容置在左右位置移動座334的容置槽3341內。另外,下料導引結構21的下料口2100可以位於靜電產生結構31的正上方,以使得導引至可旋轉透明轉盤10上的多個電子元件C可以準確依序附著(透過靜電吸引的方式附著)在可旋轉透明轉盤10上,以有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
It is worth noting that, as shown in FIGS. 2 and 4 , the left and right position moving base 334 has an accommodating groove 3341 for accommodating the static
再者,配合圖1、圖3、圖4與圖7所示,真空導引模組4包括設置在可旋轉透明轉盤10上方的一真空導引結構41,以用於透過“真空吸附”的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序吸附在真空導引結構41上,藉此以使得每一電子元件C在一預定時間內同時被真空導引結構41所吸附且被可旋轉透明轉盤10所帶動,如此將可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況。舉例來說,真空導引模組4包括一負壓控制器42(或是抽氣裝置)以及一可調整承載組件43(可以是自動或者手動),並且真空導引模組4的真空導引結構41電性連接於接地源G。其中,負壓控制器42可以用於提供一預定負壓給真空導引結構41,並且可調整承載組件43可以用於承載真空導引結構41。更進一步來說,可調整承載組件43包括一固定基座431、一左右位置調整座432、一上下位置調整座433、一前後位置調整座434以及一旋轉角度調整座435。其中,左右位置調整座432可以相對於可旋轉透明轉盤10而可左右移動地(如圖3的左右箭頭所示)設置在固定基座431上,上下位置調整座433可以相對於可旋轉透明轉盤10而可上下移動地(如圖3的
上下箭頭所示)設置在左右位置調整座432上,前後位置調整座434可以相對於可旋轉透明轉盤10而可前後移動地(如圖3的前後箭頭所示)設置在上下位置調整座433上,旋轉角度調整座435可以相對於可旋轉透明轉盤10而可旋轉地(如圖3的旋轉箭頭所示)設置在前後位置調整座434上,並且真空導引結構41設置在旋轉角度調整座435上。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
Furthermore, as shown in FIGS. 1 , 3 , 4 and 7 , the vacuum guide module 4 includes a
值得注意的是,配合圖4與圖7所示,真空導引結構41可以透過一空氣導管P以氣體連通於負壓控制器42,並且真空導引結構41具有設置在真空導引結構41的底面且面向可旋轉透明轉盤10的一吸氣開口4101、氣體連通於空氣導管P的一連接開口4102以及氣體連通於吸氣開口4101以及連接開口4102之間的一連通管道4103。再者,真空導引模組4的真空導引結構41可以透過一補助導電線L以電性連接於下料導引結構21,所以真空導引模組4的真空導引結構41可以依序透過補助導電線L以及下料導引結構21以電性連接於接地源G。更進一步來說,當負壓控制器42透過空氣導管P以對真空導引結構41進行抽氣時,真空導引結構41的吸氣開口4101可以對可旋轉透明轉盤10進行吸氣,以使得被下料導引結構21導引至可旋轉透明轉盤10上的每一電子元件C在預定時間內可以被真空導引結構41所吸附且延著真空導引結構41的一側邊排列,藉此可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
It is worth noting that, as shown in FIGS. 4 and 7 , the
另外,如圖1所示,外觀檢測模組5包括沿著可旋轉透明轉盤10設置的多個影像擷取器50,以用於擷取電子元件C的外觀。舉例來說,多個影像擷取器50可以是用於擷取影像的CCD或者CMOS感測器(或是用於擷取影像的鏡頭),並且多個影像擷取器50可以分別是用於擷取電子元件C的前面影像的一前面影像擷取器、用於擷取電子元件C的後面影像的一後面影像擷取
器、用於擷取電子元件C的左面影像的一左面影像擷取器、用於擷取電子元件C的右面影像的一右面影像擷取器、用於擷取電子元件C的頂面影像的一頂面影像擷取器以及用於擷取電子元件C的底面影像的一底面影像擷取器。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
In addition, as shown in FIG. 1 , the appearance inspection module 5 includes a plurality of image capturers 50 arranged along the rotatable
舉例來說,配合圖1、圖5與圖6所示,本發明的其中一實施例所提供的電子元件外觀檢測設備D進一步包括:一透明轉盤清潔模組6以及一靜電消除模組7。更進一步來說,透明轉盤清潔模組6包括設置在可旋轉透明轉盤10上方的一透明轉盤清潔結構60(例如毛刷),以用於將電子元件C從可旋轉透明轉盤10上移除。另外,靜電消除模組7包括設置在可旋轉透明轉盤10上方的一直流放電結構71以及設置在可旋轉透明轉盤10下方以與直流放電結構71相互配合的一接地結構72,並且直流放電結構71包括用於釋放正電離子的一正電離子產生器711以及用於釋放負電離子的一負電離子產生器712,以用於對正、負電離子進行中和,進而消除可旋轉透明轉盤10上的所有可能產生的靜電。
For example, as shown in FIGS. 1 , 5 and 6 , the electronic component appearance inspection device D provided by one embodiment of the present invention further includes: a transparent turntable cleaning module 6 and a static elimination module 7 . Furthermore, the transparent turntable cleaning module 6 includes a transparent turntable cleaning structure 60 (such as a brush) disposed above the rotatable
關於用於釋放正電離子的一正電離子產生器711以及用於釋放負電離子的一負電離子產生器712的技術,其主要生成離子方式為將高壓電通過為鎢鋼製放電針尖端,其周圍的空氣被導體產生的電場電離,再藉由流動空氣將離子帶至可旋轉透明轉盤10上做靜電中和。更進一步來說,直流放電結構71所採用的直流高壓方式是利用直流高壓電生成一對正的和負的高壓電,正高壓電產生正離子,負高壓電產生負離子,利用不同的控制方式使產生的正離子和負離子達到平衡狀態。
Regarding the technology of a
[實施例的有益效果] [Beneficial effects of the embodiment]
本發明的其中一有益效果在於,本發明所提供的一種電子元件外觀檢測設備D,其能通過“靜電吸引模組3包括設置在可旋轉透明轉盤10下
方的一靜電產生結構31”以及“真空導引模組4包括設置在可旋轉透明轉盤10上方的一真空導引結構41”的技術方案,以使得靜電產生結構31可以用於透過靜電吸引的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序附著在可旋轉透明轉盤10上(可有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況),並且使得真空導引結構41可以用於透過真空吸附的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序吸附在真空導引結構41上,藉此以使得每一電子元件C在一預定時間內同時被真空導引結構41所吸附且被可旋轉透明轉盤10所帶動(可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況)。
One of the beneficial effects of the present invention is that the electronic component appearance inspection device D provided by the present invention can pass the "electrostatic attraction module 3 including being arranged under the rotatable
本發明的另外一有益效果在於,本發明所提供的一種靜電吸引與真空導引組件,其能通過“靜電吸引模組3包括一靜電產生結構31,以用於透過靜電吸引的方式吸引多個電子元件C”、“真空導引模組4包括一真空導引結構41,以用於透過真空吸附的方式吸附多個電子元件C”以及“靜電吸引模組3以及真空導引模組4都電性連接於一接地源G”的技術方案,以使得靜電產生結構31可以用於透過靜電吸引的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序附著在可旋轉透明轉盤10上(可有效降低電子元件C在可旋轉透明轉盤10上產生彈跳的情況),並且使得真空導引結構41可以用於透過真空吸附的方式將導引至可旋轉透明轉盤10上的多個電子元件C依序吸附在真空導引結構41上,藉此以使得每一電子元件C在一預定時間內同時被真空導引結構41所吸附且被可旋轉透明轉盤10所帶動(可有效降低電子元件C在可旋轉透明轉盤10上產生偏斜的情況)。
Another beneficial effect of the present invention is that the electrostatic attraction and vacuum guide assembly provided by the invention can attract multiple electrostatic attractions through electrostatic attraction. The module 3 includes an
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The contents disclosed above are only preferred and feasible embodiments of the present invention, and do not limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
10:可旋轉透明轉盤 10: Rotatable transparent turntable
21:下料導引結構 21: Blanking guide structure
2100:下料口 2100: Unloading port
31:靜電產生結構 31: Static electricity generating structure
3341:容置槽 3341: Accommodation tank
41:真空導引結構 41: Vacuum guide structure
4101:吸氣開口 4101: Inhalation opening
4102:連接開口 4102:Connection opening
4103:連通管道 4103: Connecting pipes
C:電子元件 C: Electronic components
P:空氣導管 P: air duct
L:補助導電線 L: Subsidy conductive wire
Claims (6)
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| TW202117881A (en) * | 2019-08-05 | 2021-05-01 | 日商東京威力科創股份有限公司 | Inspection device capable of constantly monitoring the charge amount of a mounting table |
| TWM632625U (en) * | 2022-04-29 | 2022-10-01 | 久元電子股份有限公司 | Electronic component appearance inspection equipment |
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| TW202117881A (en) * | 2019-08-05 | 2021-05-01 | 日商東京威力科創股份有限公司 | Inspection device capable of constantly monitoring the charge amount of a mounting table |
| TWM632625U (en) * | 2022-04-29 | 2022-10-01 | 久元電子股份有限公司 | Electronic component appearance inspection equipment |
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