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TWI829522B - Method for die transfer - Google Patents

Method for die transfer Download PDF

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TWI829522B
TWI829522B TW112103890A TW112103890A TWI829522B TW I829522 B TWI829522 B TW I829522B TW 112103890 A TW112103890 A TW 112103890A TW 112103890 A TW112103890 A TW 112103890A TW I829522 B TWI829522 B TW I829522B
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carrier
die
transfer
transfer area
carrier plate
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TW112103890A
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Chinese (zh)
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TW202433723A (en
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陳鴻隆
洪文慶
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雷傑科技股份有限公司
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Abstract

A method for die transfer, suitable for transferring multiple dies on a first carrier board to a second carrier board. The method for die transfer includes: selecting a transfer area on the first carrier board and one mask pattern unit from multiple mask pattern units as a processing unit. Each mask pattern unit includes multiple light-transmitting patterns arranged in M rows and N columns, and at least one of the values of M and N of a mask pattern unit is different from the values of M and N of the other mask pattern unit. A row pitch and a column pitch of the multiple light-transmitting patterns are greater than or equal to a row pitch and a column pitch of the multiple dies on the first carrier. The method for die transfer also includes: a provided processing light passes through the multiple light-transmitting patterns of the processing unit and the transfer area is irradiated, so that the multiple dies located in the transfer area are transferred to the second carrier.

Description

晶粒移轉方法Grain transfer method

本發明是有關一種移轉方法,尤其是一種晶粒移轉方法。 The present invention relates to a transfer method, in particular to a grain transfer method.

微發光二極體顯示器(Micro LED Display)為近年來新興的顯示技術,此技術是將發光二極體(LED)進行薄膜化、微小化以及陣列化,並將發光二極體的尺寸縮小至微米等級。目前微發光二極體顯示器的製程中,巨量移轉(Mass Transfer)為關鍵步驟之一,主要是將晶圓上的微發光二極體晶粒移轉至驅動載板上。但因為同一晶圓上不同區域間之微發光二極體晶粒可能因製程因素使發光亮度有較明顯的差異,因此移轉至驅動載板上時,容易有明顯亮暗不均之問題。 Micro LED Display is an emerging display technology in recent years. This technology thins, miniaturizes, and arrays light-emitting diodes (LEDs), and reduces the size of the light-emitting diodes to Micron level. In the current manufacturing process of micro-light-emitting diode displays, mass transfer is one of the key steps, mainly transferring the micro-light-emitting diode grains on the wafer to the driving carrier board. However, because the micro-light-emitting diode dies in different areas on the same wafer may have significant differences in luminance due to process factors, it is easy to have obvious uneven brightness when transferred to a driving carrier board.

本發明提供一種晶粒移轉方法,以達到晶粒混雜的效果。 The present invention provides a crystal grain transfer method to achieve the effect of crystal grain mixing.

為達上述優點或其他優點,本發明一實施例提供一種晶粒移轉方法,適於將第一載板上的多個晶粒移轉至第二載板上,該晶粒移轉方法包括:於第一載板上選取移轉區,並從多個光罩圖案單元中選擇一個作為加工單元,每一光罩圖案單元包括排列為M行N列的多個透光圖案,且任一光罩圖案單元的M、N的數值至少有一個不同於另一光罩圖案單元的M、N的數值,多個透光圖案的行距與列距大於或等於第一載板上的多個晶粒的行 距與列距;以及提供加工光束通過加工單元的多個透光圖案而照射於移轉區,使位於移轉區的多個晶粒移轉至第二載板。 In order to achieve the above advantages or other advantages, an embodiment of the present invention provides a die transfer method suitable for transferring a plurality of die on a first carrier to a second carrier. The die transfer method includes : Select the transfer area on the first carrier plate, and select one of the plurality of mask pattern units as the processing unit. Each mask pattern unit includes a plurality of light-transmitting patterns arranged in M rows and N columns, and any mask pattern unit The values of M and N of the pattern unit are at least one different from the values of M and N of another mask pattern unit, and the row spacing and column spacing of the plurality of light-transmitting patterns are greater than or equal to those of the plurality of dies on the first carrier board. OK distance and row spacing; and providing the processing light beam to illuminate the transfer area through the plurality of light-transmitting patterns of the processing unit, so that the plurality of dies located in the transfer area are transferred to the second carrier plate.

在本發明的一實施例中,上述將位於移轉區的多個晶粒移轉至第二載板的步驟包括:將第二載板置於第一載板下方,且第一載板上的多個晶粒面向第二載板;以及以加工光束依序照射位於移轉區的多個晶粒,使位於移轉區的多個晶粒依序從第一載板脫落,並移動第二載板以依序承接從第一載板脫落的多個晶粒。 In an embodiment of the present invention, the step of transferring the plurality of dies located in the transfer area to the second carrier plate includes: placing the second carrier plate below the first carrier plate, and the first carrier plate The plurality of die facing the second carrier plate; and sequentially irradiating the plurality of die located in the transfer area with the processing beam, so that the multiple die located in the transfer area are sequentially detached from the first carrier plate and moved to the second carrier plate. The second carrier board sequentially receives a plurality of die dropped from the first carrier board.

在本發明的一實施例中,上述之加工光束依序照射位於移轉區的多個晶粒的步驟包括:移動第一載板,使位於移轉區的多個晶粒依序受加工光束照射。 In one embodiment of the present invention, the above-mentioned step of sequentially irradiating a plurality of dies located in the transfer area with a processing beam includes: moving the first carrier plate so that the plurality of dies located in the transfer area are sequentially exposed to the processing beam. irradiation.

在本發明的一實施例中,上述之第二載板的移動速率、小於或等於大於第一載板的移動速率。 In an embodiment of the present invention, the moving speed of the second carrier board is less than or equal to greater than the moving speed of the first carrier board.

在本發明的一實施例中,移動第一載板的步驟包括使第一載板沿第一方向及/或第二方向移動,移動第二載板的步驟包括使第二載板沿第一方向及/或第二方向移動。 In an embodiment of the present invention, the step of moving the first carrier plate includes moving the first carrier plate along the first direction and/or the second direction, and the step of moving the second carrier plate includes moving the second carrier plate along the first direction. direction and/or second direction movement.

在本發明的一實施例中,使移轉至第二載板的多個晶粒的整體分布輪廓與多個晶粒移轉前於第一載板的整體分布輪廓相同或不同。 In one embodiment of the present invention, the overall distribution profile of the plurality of die transferred to the second carrier plate is the same as or different from the overall distribution profile of the plurality of die transferred to the first carrier plate before transfer.

在本發明的一實施例中,使位於移轉區的晶粒移轉至第二載板後,重新於第一載板上選取與所述移轉區不相鄰的另一移轉區。 In one embodiment of the present invention, after the die located in the transfer area is transferred to the second carrier, another transfer area that is not adjacent to the transfer area is selected on the first carrier.

本發明實施例的晶粒移轉方法是於第一載板上選取移轉區,並選擇合適的光罩圖案作為加工單元,如此不僅能達到晶粒混雜的效果,還可以提升移轉效率與移轉率。因此,本發明實施例的晶粒移轉方法應用於微發光二極體顯示裝置的製造時,能使微發光二極體顯示裝置的整體亮度趨於一致並能提升製造效率。 The die transfer method of the embodiment of the present invention is to select the transfer area on the first carrier plate and select an appropriate mask pattern as the processing unit. This can not only achieve the effect of die mixing, but also improve the transfer efficiency and transfer rate. Therefore, when the grain transfer method of the embodiment of the present invention is applied to the manufacture of a micro-light-emitting diode display device, the overall brightness of the micro-light-emitting diode display device can be made consistent and the manufacturing efficiency can be improved.

為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。 In order to make the above and other objects, features and advantages of the present invention more clearly understood, embodiments are given below and described in detail with reference to the accompanying drawings.

10、10a:第一載板 10, 10a: first carrier board

11、12、13:移轉區 11, 12, 13: Transfer area

20:第二載板 20: Second carrier board

30、30a:光罩 30, 30a: photomask

31、32、33:光罩圖案單元 31, 32, 33: Mask pattern unit

40:光源 40:Light source

41:光束 41:Beam

41a:照射區塊 41a: Illumination block

A1、A2、B1、B2:間距 A1, A2, B1, B2: Spacing

D:晶粒 D: grain

P:透光圖案 P: Translucent pattern

R1、R2、R3、R4、R5、R6、R7、R8、R9:區域 R1, R2, R3, R4, R5, R6, R7, R8, R9: Area

S1、S2:步驟 S1, S2: steps

圖1是本發明一實施例的晶粒移轉方法的流程示意圖。 FIG. 1 is a schematic flowchart of a grain transfer method according to an embodiment of the present invention.

圖2是本發明一實施例的晶粒移轉過程的示意圖。 FIG. 2 is a schematic diagram of the grain transfer process according to an embodiment of the present invention.

圖3是本發明一實施例的第一載板的上視示意圖。 FIG. 3 is a schematic top view of the first carrier board according to an embodiment of the present invention.

圖4是本發明一實施例的第二載板的上視示意圖。 FIG. 4 is a schematic top view of the second carrier board according to an embodiment of the present invention.

圖5是本發明一實施例的多個光罩圖案單元的上視示意圖。 FIG. 5 is a schematic top view of multiple mask pattern units according to an embodiment of the present invention.

圖6與圖7分別是本發明一實施例的一個晶粒移轉過程的第一載板與第二載板的上視示意圖。 6 and 7 are respectively a top view of a first carrier board and a second carrier board during a die transfer process according to an embodiment of the present invention.

圖8與圖9分別是本發明一實施例的另一個晶粒移轉過程的第一載板與第二載板的上視示意圖。 8 and 9 are respectively a top view of a first carrier plate and a second carrier plate in another die transfer process according to an embodiment of the present invention.

圖10與圖11分別是本發明一實施例的另一個晶粒移轉過程的第一載板與第二載板的上視示意圖。 10 and 11 are respectively a top view of a first carrier plate and a second carrier plate in another die transfer process according to an embodiment of the present invention.

圖12是本發明另一實施例的第一載板的上視示意圖。 Figure 12 is a schematic top view of the first carrier board according to another embodiment of the present invention.

圖13是本發明另一實施例的光罩圖案單元的上視示意圖。 FIG. 13 is a schematic top view of a mask pattern unit according to another embodiment of the present invention.

圖1是本發明一實施例的晶粒移轉方法的流程示意圖。圖2是本發明一實施例的晶粒移轉過程的示意圖。圖3是本發明一實施例的第一載板的上視示意圖。圖4是本發明一實施例的第二載板的上視示意圖。圖5是本發明一實施例的多個光罩圖案單元的上視示意圖。請參照圖1至圖5,本實施 例的晶粒移轉方法適於將第一載板10上的多個晶粒D移轉至第二載板20上,在圖3中,因晶粒D位於第一載板10下方,故以虛線繪示。本實施例的晶粒移轉方法包括步驟S1與步驟S2,以下將詳細說明。 FIG. 1 is a schematic flowchart of a grain transfer method according to an embodiment of the present invention. FIG. 2 is a schematic diagram of the grain transfer process according to an embodiment of the present invention. FIG. 3 is a schematic top view of the first carrier board according to an embodiment of the present invention. FIG. 4 is a schematic top view of the second carrier board according to an embodiment of the present invention. FIG. 5 is a schematic top view of multiple mask pattern units according to an embodiment of the present invention. Please refer to Figure 1 to Figure 5. This implementation The die transfer method in this example is suitable for transferring multiple die D on the first carrier plate 10 to the second carrier plate 20. In FIG. 3, because the die D is located below the first carrier plate 10, Drawn with dashed lines. The grain transfer method in this embodiment includes step S1 and step S2, which will be described in detail below.

步驟S1是於第一載板10上選取移轉區11,並從多個光罩圖案單元(例如光罩圖案單元31、32、33)中選擇一個作為加工單元。舉例來說,晶粒移轉方法非依序選擇第一載板10上的移轉區,而是例如評估晶粒移轉率與移轉效率後,挑選最佳的移轉區位置、範圍或移轉順序,但本發明不以此為限,也可自第一載板10上隨機選取移轉區。上述光罩圖案單元31、32、33例如是設置於同一個光罩30上,但光罩圖案單元31、32、33也可以是各自獨立的光罩。此外,本發明不對光罩圖案單元31、32、33的數量做具體的限制。 Step S1 is to select the transfer area 11 on the first carrier 10 and select one from a plurality of mask pattern units (eg, mask pattern units 31, 32, 33) as a processing unit. For example, the die transfer method does not sequentially select transfer areas on the first carrier 10 , but instead selects the best transfer area location, range or area after evaluating the die transfer rate and transfer efficiency. The transfer sequence is not limited to this, and the transfer area can also be randomly selected from the first carrier plate 10 . The above-mentioned mask pattern units 31, 32, and 33 are, for example, provided on the same mask 30, but the mask pattern units 31, 32, and 33 may also be independent masks. In addition, the present invention does not specifically limit the number of mask pattern units 31, 32, and 33.

上述每一光罩圖案單元31、32、33包括排列為M行N列的多個透光圖案P,且任一光罩圖案單元31、32、33的M、N的數值至少有一個不同於另一光罩圖案單元31、32、33的M、N的數值,舉例而言,本實施例的光罩圖案單元31、32、33分別具有5行2列、3行2列和1行2列的透光圖案P,但本發明並不以此為限。多個透光圖案P的行距A2與列距B2大於或等於第一載板10上的多個晶粒D的行距A1與列距B1,具體來說,圖5的光罩30的相鄰兩個透光圖案P之間的距離大於第一載板10上相鄰兩晶粒D之間的距離,亦即兩個透光圖案P之間的行距A2與列距B2大於第一載板10上相鄰兩晶粒D之間的行距A1與列距B1。 Each of the above-mentioned mask pattern units 31, 32, and 33 includes a plurality of light-transmitting patterns P arranged in M rows and N columns, and at least one of the values of M and N in any of the mask pattern units 31, 32, and 33 is different from the other. The numerical values of M and N of the mask pattern units 31, 32, and 33 are, for example, the mask pattern units 31, 32, and 33 of this embodiment respectively have 5 rows and 2 columns, 3 rows and 2 columns, and 1 row and 2 columns. Transparent pattern P, but the present invention is not limited to this. The row spacing A2 and the column spacing B2 of the plurality of light-transmitting patterns P are greater than or equal to the row spacing A1 and the column spacing B1 of the plurality of dies D on the first carrier 10 . Specifically, two adjacent ones of the photomask 30 in FIG. 5 The distance between the two light-transmitting patterns P is greater than the distance between two adjacent dies D on the first carrier 10 , that is, the row distance A2 and column distance B2 between the two light-transmissive patterns P are greater than the first carrier 10 The row spacing A1 and column spacing B1 between two adjacent grains D.

本實施例中,第一載板10可以是晶圓基板、中繼基板(例如捲帶(tape))或其他承載晶粒D的載板。第二載板20可以是中繼基板(例如捲帶(tape))、驅動基板或其他承載晶粒D的載板。第一載板10承載之每一個晶粒D例如是微晶粒,其長度、寬度、厚度例如皆小於100μm,甚至可以 至50μm以下,例如10μm以下,但不以此為限。晶粒D也可以是更大尺寸的晶粒,例如長度、寬度、厚度大約介於100~1000μm。此外,上述微晶粒可以是微發光二極體(Micro LED),但本發明不以此為限。 In this embodiment, the first carrier board 10 may be a wafer substrate, a relay substrate (such as tape), or other carrier boards that carry the die D. The second carrier board 20 may be a relay substrate (eg, tape), a driving substrate, or other carrier board that carries the die D. Each die D carried by the first carrier 10 is, for example, a micro-die, and its length, width, and thickness are all less than 100 μm, for example. to 50 μm or less, such as 10 μm or less, but not limited to this. The grain D can also be a larger size grain, for example, the length, width, and thickness are approximately between 100 and 1000 μm. In addition, the above-mentioned microcrystal particles may be micro light emitting diodes (Micro LEDs), but the present invention is not limited thereto.

上述步驟S2是提供加工光束41通過加工單元的多個透光圖案P而照射於移轉區11,使位於移轉區11的多個晶粒D移轉至第二載板20。以下將配合圖式詳細說明步驟S2。 The above-mentioned step S2 is to provide the processing beam 41 to illuminate the transfer area 11 through the plurality of light-transmitting patterns P of the processing unit, so that the plurality of dies D located in the transfer area 11 are transferred to the second carrier plate 20 . Step S2 will be described in detail below with reference to the drawings.

圖6與圖7分別是本發明一實施例的一個晶粒移轉過程的第一載板與第二載板的上視示意圖。請參照圖2、圖5、圖6與圖7,在本實施例中,第二載板20例如置於第一載板10下方,第一載板10上的多個晶粒D面向第二載板20,且光罩30例如設置於第一載板10的上方,同時光源40設置於光罩30的上方。換言之,第一載板10設置於光罩30與第二載板20之間,而光罩30設置於光源40與第一載板10之間。本實施例例如是選取位於第一載板10上的例如移轉區11,其中移轉區11的範圍例如具有15行4列共60個晶粒D,接著依照移轉區11的大小選擇合適的光罩圖案單元作為加工單元,例如為光罩圖案單元31。在本發明的其他實施例中,可依照移轉區選擇之位置決定移轉區的範圍大小,並選擇適合移轉區範圍的光罩圖案單元作為加工單元。舉例而言,若第一載板10為圓形且移轉區例如位於圓心附近時,可以將移轉區的範圍放大,並對應選擇具有較多透光圖案的光罩圖案單元作為加工單元,提升每次移轉的晶粒D數量,增加移轉效率。若第一載板10為圓形且移轉區例如位於圓周附近、或是晶粒D整體分布輪廓的邊緣時,則可以將移轉區的範圍縮小,並對應選擇適合小區域的光罩圖案單元,以此可提升晶粒的移轉率。本發明不對此做具體限制。 6 and 7 are respectively a top view of a first carrier board and a second carrier board during a die transfer process according to an embodiment of the present invention. Please refer to Figures 2, 5, 6 and 7. In this embodiment, the second carrier board 20 is placed below the first carrier board 10, and the plurality of dies D on the first carrier board 10 face the second carrier board 10. The carrier plate 20 and the photomask 30 are, for example, disposed above the first carrier plate 10 , and the light source 40 is disposed above the photomask 30 . In other words, the first carrier board 10 is disposed between the photomask 30 and the second carrier board 20 , and the photomask 30 is disposed between the light source 40 and the first carrier board 10 . In this embodiment, for example, the transfer area 11 located on the first carrier 10 is selected. The transfer area 11 has, for example, 15 rows and 4 columns, a total of 60 dies D, and then the appropriate selection is made according to the size of the transfer area 11 . The mask pattern unit serves as the processing unit, for example, the mask pattern unit 31. In other embodiments of the present invention, the size of the transfer area can be determined according to the selected position of the transfer area, and a mask pattern unit suitable for the transfer area range can be selected as the processing unit. For example, if the first carrier plate 10 is circular and the transfer area is located near the center of the circle, the range of the transfer area can be enlarged, and a mask pattern unit with more light-transmitting patterns can be selected as the processing unit accordingly. Increase the number of grains D transferred each time and increase the transfer efficiency. If the first carrier plate 10 is circular and the transfer area is, for example, located near the circumference or at the edge of the overall distribution profile of the die D, the range of the transfer area can be narrowed and a mask pattern suitable for the small area can be selected accordingly. unit, thereby improving the transfer rate of grains. The present invention does not specifically limit this.

當光束41通過光罩圖案單元31的透光圖案P照射於第一載板10時例如形成10個照射區塊41a,其中每個照射區塊41a的大小例如與一個晶粒D 的大小相等,且相鄰兩個照射區塊41a例如具有2個晶粒D的間距。換句話說,照射區塊41a沿第一方向X上,一行中兩端的照射區塊41a之間的距離例如為13個晶粒D。 When the light beam 41 is irradiated on the first carrier 10 through the light-transmitting pattern P of the mask pattern unit 31, for example, 10 irradiation blocks 41a are formed, and the size of each irradiation block 41a is, for example, the same as one die D. are equal in size, and two adjacent irradiation blocks 41 a have, for example, a spacing of two grains D. In other words, the distance between the irradiation blocks 41a at both ends of a row along the first direction X is, for example, 13 dies D.

將光束41與光罩圖案單元31對準,同時將光罩圖案單元31的透光圖案P與第一載板10的移轉區11的晶粒D和第二載板20欲承接晶粒D的區域例如R1對準。接著,使光源40提供加工光束41照射於光罩30的光罩圖案單元31,當加工光束41通過光罩圖案單元31的5行2列的透光圖案P而照射於移轉區11形成10個照射區塊41a,使位於移轉區11中受照射區塊41a照射的10個晶粒D自第一載板10脫落並移轉至第二載板20上,移轉至第二載板20上的晶粒D如R1區域所示。上述步驟完成移轉區11的第一次晶粒D的移轉。 Align the light beam 41 with the mask pattern unit 31, and simultaneously align the light-transmitting pattern P of the mask pattern unit 31 with the die D in the transfer area 11 of the first carrier board 10 and the second carrier board 20 to receive the die D. A region such as R1 is aligned. Next, the light source 40 is used to provide the processing beam 41 to illuminate the mask pattern unit 31 of the mask 30. When the processing beam 41 passes through the five rows and two columns of the light transmission pattern P of the mask pattern unit 31, it is illuminated to the transfer area 11 to form 10 The irradiation block 41a causes the 10 die D located in the transfer area 11 that are irradiated by the irradiation block 41a to fall off the first carrier plate 10 and transfer to the second carrier plate 20, and then transfer to the second carrier plate. Grain D on 20 is shown in the R1 region. The above steps complete the transfer of the first crystal grain D in the transfer area 11 .

接著將說明移轉區11的第二次晶粒D的移轉,例如將第一載板10沿第一方向X移動1個晶粒D的距離,並將第二載板20例如沿第一方向X移動15個晶粒D的距離,使光罩圖案單元31的透光圖案P於移轉區11形成的10個照射區塊41a與位於移轉區11中10個晶粒D以及第二載板20欲承接第二次轉移之晶粒D的區域例如R2對準。接著加工光束41再次通過光罩圖案單元31的10個透光圖案P,使移轉區11的10個晶粒受照射區塊41a照射後,自第一載板10脫落並移轉至第二載板20的例如區域R2。之後,依此類推,再重複上述的步驟一次進行移轉區11的第三次晶粒D移轉,使加工光束41通過加工單元於第一載板10上形成的照射區塊41a總共例如分三次依序照射位於移轉區11的30個晶粒D,30個晶粒D分三次依序從第一載板10脫落,並例如移動第二載板20分三次依序由區域R1、R2、R3承接從第一載板10脫落的30個晶粒D。 Next, the second transfer of the die D in the transfer area 11 will be described. For example, the first carrier plate 10 is moved by a distance of one die D along the first direction X, and the second carrier plate 20 is moved, for example, along the first direction X. Move the distance of 15 dies D in the direction The area of the carrier 20 to receive the second transferred die D is aligned with R2, for example. Then the processing beam 41 passes through the 10 light-transmitting patterns P of the mask pattern unit 31 again, so that the 10 dies in the transfer area 11 are irradiated by the irradiation block 41a, then fall off from the first carrier plate 10 and transfer to the second For example, region R2 of the carrier board 20 . After that, by analogy, the above-mentioned steps are repeated once more to perform the third transfer of the grain D in the transfer area 11, so that the processing beam 41 passes through the processing unit to form the irradiation area 41a on the first carrier 10 for a total of, for example, The 30 die D located in the transfer area 11 are irradiated three times sequentially. The 30 die D are sequentially detached from the first carrier plate 10 three times, and the second carrier plate 20 is moved three times sequentially from the areas R1 and R2. , R3 takes over the 30 die D that fell off from the first carrier board 10 .

雖然上述移動第二載板20使鄰接區域R1與R2交界處的兩相鄰晶粒D的間距與區域R1或R2內的兩相鄰晶粒D的間距相等,但本發明不對此做 具體限制。本發明另一實施例中,也可以移動第二載板20,使鄰接區域R1與R2交界處的兩相鄰晶粒D的間距大於區域R1或R2內兩相鄰晶粒D的間距。在又一實施例中,也可以使鄰接區域R1與R2交界處的兩相鄰晶粒D的間距小於區域R1或R2內兩相鄰晶粒D的間距。 Although the above-mentioned movement of the second carrier plate 20 makes the distance between two adjacent die D at the junction of the adjacent areas R1 and R2 equal to the distance between two adjacent die D in the area R1 or R2, the present invention does not do this. Specific restrictions. In another embodiment of the present invention, the second carrier plate 20 can also be moved so that the distance between two adjacent die D at the junction of the adjacent areas R1 and R2 is greater than the distance between two adjacent die D in the area R1 or R2. In yet another embodiment, the distance between two adjacent crystal grains D at the junction of the adjacent regions R1 and R2 can also be made smaller than the distance between two adjacent crystal grains D in the region R1 or R2.

本實施例中,光束41是光源40所提供,其中光源40可包括雷射。不過,在其他實施例中,光源40可以替換為其他高能量的光源40,而本發明並不限制光源40的種類。此外,光源40可以進一步包括光束整形元件(圖未示),以對光束41進行整形。光束整形元件例如是繞射光學元件(Diffractive Optical Elements,DOE),但並不以此為限。 In this embodiment, the light beam 41 is provided by a light source 40, where the light source 40 may include a laser. However, in other embodiments, the light source 40 can be replaced by other high-energy light sources 40, and the present invention does not limit the type of the light source 40. In addition, the light source 40 may further include a beam shaping element (not shown) to shape the beam 41 . The beam shaping element is, for example, a diffractive optical element (DOE), but is not limited thereto.

此外,上述之光束41依序照射位於移轉區11的晶粒D的步驟例如是移動第一載板10,使位於移轉區11的晶粒D依序受光束41照射。具體而言,第一載板10例如是可沿第一方向X及/或第二方向Y移動。在另一實施例中,也可以是第一載板10不動,而是改變光束41照射位置。另外,第二載板20例如是沿第一方向X及/或第二方向Y移動,以使第二載板20之預定承接晶粒D的區域移至能夠承接晶粒D的位置。 In addition, the above-mentioned step of sequentially irradiating the die D located in the transfer area 11 with the light beam 41 is, for example, moving the first carrier 10 so that the die D located in the transfer area 11 is sequentially irradiated with the light beam 41 . Specifically, the first carrier plate 10 can move along the first direction X and/or the second direction Y, for example. In another embodiment, the first carrier plate 10 may not move, but the irradiation position of the light beam 41 may be changed. In addition, the second carrier plate 20 moves, for example, along the first direction X and/or the second direction Y, so that the area of the second carrier plate 20 that is intended to receive the die D moves to a position that can receive the die D.

值得一提的是,為了提升整體的移轉效率,可使第一載板10與第二載板20的移動速率不同。舉例來說,在第一載板10的移轉區11的晶粒D完成第一次移轉並接續進行第二次移轉時,要將欲進行第二次移轉的第一載板10的晶粒D移動至照射區塊41a的光路徑,並將欲進行第二次移轉的晶粒D與第二載板20欲承接晶粒D的區域R2位置對準時,第二載板20的移動距離例如為15個晶粒D的距離,其大於第一載板10的移動距離例如為1個晶粒D的距離。若為使第一載板10與第二載板20同時移動至定位,可使第二載板20的移動速率大於第一載板10的移動速率。然而,本發明並不限制第二載板20的移動速率需大於第一載板10的移動速率。在另一實施例中,第二 載板20的移動速率可以小於第一載板10的移動速率。在又一實施例中,第二載板20的移動速率可以等於第一載板10的移動速率。 It is worth mentioning that in order to improve the overall transfer efficiency, the moving speeds of the first carrier board 10 and the second carrier board 20 can be different. For example, when the die D in the transfer area 11 of the first carrier board 10 completes the first transfer and continues the second transfer, the first carrier board 10 to be transferred for the second time must be When the die D moves to the light path of the irradiation area 41a, and the die D to be transferred for the second time is aligned with the area R2 of the second carrier 20 to receive the die D, the second carrier 20 The moving distance of , for example, is a distance of 15 die D, which is greater than the moving distance of the first carrier 10 , for example, a distance of 1 die D. If the first carrier plate 10 and the second carrier plate 20 are to be moved to the position at the same time, the moving speed of the second carrier plate 20 can be made greater than the moving speed of the first carrier plate 10 . However, the present invention does not limit the moving speed of the second carrier board 20 to be greater than the moving speed of the first carrier board 10 . In another embodiment, the second The movement speed of the carrier board 20 may be smaller than the movement speed of the first carrier board 10 . In yet another embodiment, the moving speed of the second carrier board 20 may be equal to the moving speed of the first carrier board 10 .

接續前述圖6與圖7完成移轉區11的晶粒移轉後,可重複進行步驟S1、S2,以完成整個晶粒移轉製程。圖8與圖9分別是本發明一實施例的另一個晶粒移轉過程的第一載板與第二載板的上視示意圖。請參照圖2、圖5、圖8與圖9,接續前述圖6與圖7完成移轉區11的晶粒移轉後,接著選取另一個移轉區例如為移轉區12。重新選取的另一移轉區12例如是與前一次選取的移轉區11不相鄰,以提升晶粒混雜的效果。在本實施例中,移轉區12例如為具有9行4列共36個晶粒D,另選取與此移轉區12的晶粒D數量配合的光罩圖案單元32作為加工單元。之後,將光罩圖案單元32的透光圖案P於移轉區12上對應的照射區塊41a與第一載板10上移轉區12的晶粒D對準,且同時與第二載板20欲承接晶粒D的區域例如R4對準。接著如同前文所述,使加工光束41通過光罩圖案單元32的6個透光圖案P,使移轉區12的6個晶粒D受照射區塊41a照射後,自第一載板10脫落並移轉至第二載板20的例如區域R4。再重複上述的步驟兩次,使照射區塊41a總共分三次依序照射位於移轉區12的18個晶粒D,18個晶粒D分三次依序從第一載板10脫落,並移動第二載板20分三次依序由區域R4、R5、R6承接從第一載板10脫落的18個晶粒D。 Continuing with the aforementioned FIGS. 6 and 7 , after the die transfer in the transfer area 11 is completed, steps S1 and S2 can be repeated to complete the entire die transfer process. 8 and 9 are respectively a top view of a first carrier plate and a second carrier plate in another die transfer process according to an embodiment of the present invention. Please refer to FIGS. 2 , 5 , 8 and 9 . After completing the grain transfer in the transfer area 11 following the aforementioned FIGS. 6 and 7 , another transfer area, such as the transfer area 12 , is then selected. For example, another reselected transfer area 12 is not adjacent to the previously selected transfer area 11 to improve the effect of grain mixing. In this embodiment, the transfer area 12 has, for example, 9 rows and 4 columns, a total of 36 die D, and a mask pattern unit 32 matching the number of die D in the transfer area 12 is selected as the processing unit. After that, the light-transmitting pattern P of the mask pattern unit 32 is aligned with the corresponding irradiation area 41 a on the transfer area 12 and the die D on the transfer area 12 on the first carrier 10 , and at the same time with the second carrier 20 The area to receive die D is aligned with R4, for example. Then, as mentioned above, the processing beam 41 is passed through the six light-transmitting patterns P of the mask pattern unit 32, so that the six dies D in the transfer area 12 are irradiated by the irradiation block 41a and then fall off from the first carrier 10 and transferred to, for example, region R4 of the second carrier board 20 . Repeat the above steps two more times, so that the irradiation block 41a sequentially irradiates the 18 die D located in the transfer area 12 three times in total. The 18 die D are sequentially detached from the first carrier 10 three times and moved. The second carrier board 20 sequentially receives the 18 dies D dropped from the first carrier board 10 from the regions R4, R5, and R6 in three times.

接續前述圖8與圖9完成移轉區12的晶粒移轉後,可重複進行步驟S1、S2,以完成整個晶粒移轉製程。圖10與圖11分別是本發明一實施例的另一個晶粒移轉過程的第一載板與第二載板的上視示意圖。請參照圖2、圖5、圖10與圖11,接續前述圖8與圖9完成移轉區12的晶粒移轉後,接著選取另一個移轉區例如為移轉區13,其中移轉區13例如為具有3行4列共12個晶粒D,另選取與此移轉區13的晶粒D數量配合的光罩圖案單元33作為加工單元。接著,將光罩圖案單元33的透光圖案P於移轉區13對應的照射區塊41a 與第一載板10上移轉區13的晶粒D對準,且同時與第二載板20欲承接晶粒D的區域例如R7對準。接著如同前文所述,使加工光束41通過光罩圖案單元33的2個透光圖案P,使移轉區13的2個晶粒D受照射區塊41a照射後,自第一載板10脫落並移轉至第二載板20的例如區域R7。再重複上述的步驟兩次,使照射區塊41a總共分三次依序照射位於移轉區13的6個晶粒D,6個晶粒D分三次依序從第一載板10脫落,並移動第二載板20以分三次依序由區域R7、R8、R9承接從第一載板10脫落的6個晶粒D。 Continuing with the aforementioned FIGS. 8 and 9 , after the die transfer in the transfer area 12 is completed, steps S1 and S2 can be repeated to complete the entire die transfer process. 10 and 11 are respectively a top view of a first carrier plate and a second carrier plate in another die transfer process according to an embodiment of the present invention. Please refer to Figures 2, 5, 10 and 11. After completing the grain transfer in the transfer area 12 following the aforementioned Figures 8 and 9, another transfer area is selected, such as the transfer area 13, where The area 13 has, for example, 3 rows and 4 columns, a total of 12 die D, and a mask pattern unit 33 matching the number of die D in the transfer area 13 is selected as a processing unit. Next, the light-transmitting pattern P of the mask pattern unit 33 is placed in the corresponding irradiation area 41 a of the transfer area 13 It is aligned with the die D in the transfer area 13 on the first carrier 10 and at the same time, it is aligned with the area of the second carrier 20 to receive the die D, such as R7. Then, as mentioned above, the processing beam 41 is passed through the two light-transmitting patterns P of the mask pattern unit 33, so that the two dies D in the transfer area 13 are irradiated by the irradiation block 41a and then fall off from the first carrier 10 and transferred to, for example, region R7 of the second carrier board 20 . Repeat the above steps two more times, so that the irradiation block 41a sequentially irradiates the six die D located in the transfer area 13 three times in total. The six die D are sequentially detached from the first carrier 10 three times and moved. The second carrier board 20 sequentially receives the six dies D that have fallen off from the first carrier board 10 from the regions R7, R8, and R9 in three steps.

雖然以上圖6、圖8與圖10是於第一載板10挑選三個移轉區11、12、13進行移轉,但本發明的另一實施例中,可於第一載板10挑選多個移轉區進行晶粒D移轉,且不同移轉區例如可有部分重疊,並對應移轉區的位置與大小挑選合適的光罩圖案單元,本發明不做具體限制。 Although the above figures 6, 8 and 10 show that three transfer areas 11, 12 and 13 are selected for transfer on the first carrier board 10, in another embodiment of the present invention, three transfer areas 11, 12 and 13 can be selected on the first carrier board 10. Multiple transfer areas are used to transfer the die D, and different transfer areas may partially overlap, for example. An appropriate mask pattern unit is selected corresponding to the position and size of the transfer area, which is not specifically limited by the present invention.

在本實施例中的晶粒移轉方法是於第一載板上選取移轉區,並選擇合適的光罩圖案作為加工單元,如此不僅能達到晶粒混雜的效果,還可以提升移轉效率與移轉率。因此,本發明實施例的晶粒移轉方法應用於微發光二極體顯示裝置的製造時,能使微發光二極體顯示裝置的整體亮度趨於一致並能提升製造效率。 The die transfer method in this embodiment is to select the transfer area on the first carrier plate and select an appropriate mask pattern as the processing unit. This can not only achieve the effect of die mixing, but also improve the transfer efficiency. and transfer rate. Therefore, when the grain transfer method of the embodiment of the present invention is applied to the manufacture of a micro-light-emitting diode display device, the overall brightness of the micro-light-emitting diode display device can be made consistent and the manufacturing efficiency can be improved.

圖12是本發明另一實施例的第一載板的上視示意圖。請參照圖3、圖4和圖12,本發明的另一實施例中,上述的晶粒移轉方法例如包括使移轉至第二載板20的多個晶粒D的整體分布輪廓與多個晶粒D移轉前於第一載板10a的整體分布輪廓相同或不同。在圖3與圖4中,是以第二載板20與第一載板10的晶粒D的整體分布輪廓不同(分別為圓形與方形)為例。在圖4與圖12搭配進行晶粒移轉的另一實施例中,第一載板10a的晶粒D的整體分布輪廓與位於第二載板20的晶粒D的整體分布輪廓相同。舉例而言,本實施例中圖12的第一載板10a的晶粒D的整體分布輪廓例與圖3的第二載板20的 晶粒D的整體分布輪廓例如皆為方形,亦即,第一載板10a與第二載板20的晶粒D的整體分布輪廓相同。此外,雖然本實施例所繪示之第一載板10a與第二載板20的晶粒D的整體分布輪廓皆方形,但本發明的實施例不僅限於此。第一載板10a的晶粒D的整體分布輪廓與第二載板20的晶粒D的整體分布輪廓可以包括圓形與方形之外的其他形狀。 Figure 12 is a schematic top view of the first carrier board according to another embodiment of the present invention. Please refer to FIG. 3, FIG. 4 and FIG. 12. In another embodiment of the present invention, the above-mentioned die transfer method includes, for example, adjusting the overall distribution profile of the plurality of die D transferred to the second carrier 20 to the plurality of die transfer methods. The overall distribution profile of each die D before the transfer on the first carrier 10a is the same or different. In FIGS. 3 and 4 , it is taken as an example that the overall distribution profiles of the grains D of the second carrier 20 and the first carrier 10 are different (circular and square respectively). In another embodiment in which the die transfer is performed in conjunction with FIG. 4 and FIG. 12 , the overall distribution profile of the die D on the first carrier 10 a is the same as the overall distribution profile of the die D on the second carrier 20 . For example, in this embodiment, the overall distribution profile of the grains D of the first carrier 10a in Figure 12 is different from that of the second carrier 20 in Figure 3 The overall distribution profile of the die D is, for example, square, that is, the overall distribution profile of the die D of the first carrier 10 a and the second carrier 20 is the same. In addition, although the overall distribution profiles of the grains D of the first carrier 10a and the second carrier 20 shown in this embodiment are both square, the embodiment of the present invention is not limited thereto. The overall distribution profile of the crystal grains D of the first carrier plate 10a and the overall distribution profile of the crystal grains D of the second carrier plate 20 may include shapes other than circles and squares.

由於本實施例的晶粒移轉方法可以包括改變晶粒D自第一載板10移轉至第二載板20時的晶粒D的整體分布輪廓,使第二載板20上的晶粒D的整體分布輪廓可以依照需求調整。 Since the die transfer method of this embodiment may include changing the overall distribution profile of the die D when the die D is transferred from the first carrier 10 to the second carrier 20 , such that the die on the second carrier 20 The overall distribution profile of D can be adjusted according to needs.

上述實施例中的透光圖案P的行距A2與列距B2以大於第一載板10上的多個晶粒D的行距A1與列距B1為例,但本發明的透光圖案P之間的距離也可以等於第一載板10上相鄰兩晶粒D之間的距離。圖13是本發明另一實施例的光罩圖案單元的上視示意圖。請參考圖13,光罩30a的相鄰兩個透光圖案P之間的行距A2與列距B2等於第一載板10上相鄰兩晶粒D之間的行距A1與列距B1。雖然上述的透光圖案P的行距A2與列距B2兩者為同時大於或等於第一載板10上相鄰兩晶粒D之間的行距A1與列距B1,但本發明不對此做具體限制。在本發明的另一實施例中,透光圖案P的行距A2例如等於相鄰兩晶粒D之間的行距A1,但透光圖案P的列距B2例如大於相鄰兩晶粒D之間的列距B1。在本發明的更一實施例中,透光圖案P的行距A2例如大於相鄰兩晶粒D之間的行距A1,但透光圖案P的列距B2例如等於相鄰兩晶粒D之間的列距B1。 The row spacing A2 and column spacing B2 of the light-transmitting pattern P in the above embodiment are larger than the row spacing A1 and column spacing B1 of the plurality of dies D on the first carrier 10 , for example. However, the light-transmitting pattern P of the present invention is The distance may also be equal to the distance between two adjacent dies D on the first carrier 10 . FIG. 13 is a schematic top view of a mask pattern unit according to another embodiment of the present invention. Referring to FIG. 13 , the row spacing A2 and column spacing B2 between two adjacent light-transmitting patterns P of the photomask 30 a are equal to the row spacing A1 and column spacing B1 between two adjacent dies D on the first carrier 10 . Although both the row spacing A2 and the column spacing B2 of the above-mentioned light-transmitting pattern P are simultaneously greater than or equal to the row spacing A1 and column spacing B1 between two adjacent dies D on the first carrier 10 , this is not specified in the present invention. limit. In another embodiment of the present invention, the row spacing A2 of the light-transmitting pattern P is, for example, equal to the row spacing A1 between two adjacent die D, but the column pitch B2 of the light-transmitting pattern P is, for example, greater than the distance between two adjacent die D. The column distance is B1. In another embodiment of the present invention, the row spacing A2 of the light-transmitting pattern P is, for example, greater than the row spacing A1 between two adjacent die D, but the column spacing B2 of the light-transmitting pattern P is, for example, equal to the distance between two adjacent die D. The column distance is B1.

綜上所述,本發明實施例的晶粒移轉方法是於第一載板上選取移轉區,並選擇合適的光罩圖案作為加工單元,如此不僅能達到晶粒混雜的效果,還可以提升移轉效率與移轉率。因此,本發明實施例的晶粒移轉方法應用於微發光二極體顯示裝置的製造時,能使微發光二極體顯示裝置的 整體亮度趨於一致並能提升製造效率。另外,可以在晶粒移轉時,依照需求調整第二載板的晶粒整體分布輪廓,且調整晶粒整體分布輪廓可與晶粒混雜同時並行。 In summary, the die transfer method of the embodiment of the present invention is to select the transfer area on the first carrier plate and select an appropriate mask pattern as the processing unit. This not only achieves the effect of die mixing, but also Improve transfer efficiency and transfer rate. Therefore, when the grain transfer method of the embodiment of the present invention is applied to the manufacture of a micro-light-emitting diode display device, the micro-light-emitting diode display device can be The overall brightness tends to be consistent and manufacturing efficiency can be improved. In addition, during the grain transfer, the overall grain distribution profile of the second carrier can be adjusted as required, and the adjustment of the overall grain distribution profile can be performed simultaneously with grain mixing.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed above through embodiments, they are not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make some modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the appended patent application scope.

S1、S2:步驟 S1, S2: steps

Claims (6)

一種晶粒移轉方法,適於將一第一載板上的多個晶粒移轉至一第二載板上,該晶粒移轉方法包括:於該第一載板上選取一移轉區,並從多個光罩圖案單元中選擇一個作為加工單元,每一該些光罩圖案單元包括排列為M行N列的多個透光圖案,且任一該些光罩圖案單元的M、N的數值至少有一個不同於另一該些光罩圖案單元的M、N的數值,該些透光圖案的行距與列距大於或等於該第一載板上的該些晶粒的行距與列距;以及提供一加工光束通過該加工單元的該些透光圖案而照射於該移轉區,使位於該移轉區的該些晶粒移轉至該第二載板,且使移轉至該第二載板的該些晶粒的整體分布輪廓與該些晶粒移轉前於該第一載板的整體分布輪廓相同或不同。 A die transfer method suitable for transferring multiple die on a first carrier to a second carrier. The die transfer method includes: selecting a transfer on the first carrier. area, and select one from a plurality of mask pattern units as a processing unit, each of the mask pattern units includes a plurality of light-transmitting patterns arranged in M rows and N columns, and the M of any of the mask pattern units The value of N is at least one different from the values of M and N of the other photomask pattern units, and the row spacing and column spacing of the light-transmitting patterns are greater than or equal to the row spacing of the die on the first carrier board. and column spacing; and provide a processing light beam to illuminate the transfer area through the light-transmitting patterns of the processing unit, so that the die located in the transfer area are transferred to the second carrier plate, and the transfer area is The overall distribution profile of the die transferred to the second carrier is the same as or different from the overall distribution profile of the die transferred to the first carrier. 如請求項1所述之晶粒移轉方法,其中使位於該移轉區的該些晶粒移轉至該第二載板的步驟包括:將該第二載板置於該第一載板下方,且該第一載板上的該些晶粒面向該第二載板;以及以該加工光束依序照射位於該移轉區的該些晶粒,使位於該移轉區的該些晶粒依序從該第一載板脫落,並移動該第二載板以依序承接從該第一載板脫落的該些晶粒。 The die transfer method of claim 1, wherein the step of transferring the die located in the transfer area to the second carrier includes: placing the second carrier on the first carrier below, with the die on the first carrier facing the second carrier; and sequentially irradiating the die in the transfer area with the processing beam, so that the die in the transfer area The dies are dropped off from the first carrier plate in sequence, and the second carrier plate is moved to receive the dice dropped off from the first carrier plate in sequence. 如請求項2所述之晶粒移轉方法,其中以該加工光束依序照射位於該移轉區的該些晶粒的步驟包括:移動該第一載板,使位於該移轉區的該些晶粒依序受該加工光束照射。 The die transfer method as described in claim 2, wherein the step of sequentially irradiating the die located in the transfer area with the processing beam includes: moving the first carrier plate so that the die located in the transfer area Some dies are irradiated by the processing beam in sequence. 如請求項3所述之晶粒移轉方法,其中該第二載板的移動速率大於、小於或等於該第一載板的移動速率。 The die transfer method of claim 3, wherein the moving speed of the second carrier plate is greater than, less than, or equal to the moving speed of the first carrier plate. 如請求項3所述之晶粒移轉方法,其中:移動該第一載板的步驟包括使該第一載板沿一第一方向及/或一第二方向移動;移動該第二載板的步驟包括使該第二載板沿該第一方向及/或該第二方向移動。 The die transfer method according to claim 3, wherein: the step of moving the first carrier includes moving the first carrier along a first direction and/or a second direction; moving the second carrier The step includes moving the second carrier plate along the first direction and/or the second direction. 如請求項1所述之晶粒移轉方法,其中使位於該移轉區的該些晶粒移轉至該第二載板後,重新於該第一載板上選取與該移轉區不相鄰的另一移轉區。 The die transfer method as described in claim 1, wherein after the die located in the transfer area are transferred to the second carrier, a new selection is made on the first carrier that is different from the transfer area. Another adjacent transfer area.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201246293A (en) * 2010-12-01 2012-11-16 Novellus Systems Inc Electroplating apparatus and process for wafer level packaging
CN112802789A (en) * 2019-11-14 2021-05-14 成都辰显光电有限公司 Transfer method of micro-element
TW202244992A (en) * 2021-05-06 2022-11-16 友達光電股份有限公司 System for processing micro light emitting diode

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201246293A (en) * 2010-12-01 2012-11-16 Novellus Systems Inc Electroplating apparatus and process for wafer level packaging
CN112802789A (en) * 2019-11-14 2021-05-14 成都辰显光电有限公司 Transfer method of micro-element
TW202244992A (en) * 2021-05-06 2022-11-16 友達光電股份有限公司 System for processing micro light emitting diode

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