TWI898021B - Polymer, anti-corrosion agent composition containing the polymer, method for manufacturing a component using the anti-corrosion agent composition, method for forming a pattern, and method for forming a reverse pattern - Google Patents
Polymer, anti-corrosion agent composition containing the polymer, method for manufacturing a component using the anti-corrosion agent composition, method for forming a pattern, and method for forming a reverse patternInfo
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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Abstract
提供一種聚合物、含有該聚合物的抗蝕劑組成物、以及利用這些的部件的製造方法。該聚合物使用於吸收效率高,敏感度、分辨率、圖案性能優異的抗蝕劑組成物,在通過照射高粒子以及光子能的粒子束或電磁波形成的圖案中,緩和由能量賦予密度的降低產生的敏感度的降低和圖案粗糙度的惡化的影響。這是一種包含單元A和單元B的聚合物,單元A具有鎓鹽結構且由粒子束或電磁波的照射產生酸,單元B具有由酸催化反應鍵合的結構,上述單元A由下述通式(1)表示的。[化1](1)(上述通式(1)中,R1為選自氫原子;直鏈、支鍊或環狀的碳原子數1~6的烷基;以及、直鏈、支鍊或環狀的碳原子數1~6的烯基的任一個,該該R1中上述烷基以及烯基中至少一個氫原子可由取代基取代,L為選自直接鍵合、羰氧基、羰氨基、亞苯二基、萘二基、亞苯二氧基、萘二氧基、亞苯二羰氧基、萘二羰氧基、亞苯二氧羰基以及萘二氧羰基的任一個,Sp為直接鍵合;可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烷基;以及可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烯基中的任一個,上述Sp中至少一個亞甲基可由含二價雜原子基取代,M+為硫鎓離子或碘離子,X-為具有有機基的一價陰離子,該有機基包括選自羥基以及硫烷基的至少一個。)Provided are a polymer, an anti-etching agent composition containing the polymer, and a method for manufacturing a component utilizing the same. The polymer is used in an anti-etching agent composition having high absorption efficiency, excellent sensitivity, resolution, and pattern performance, and mitigates the effects of reduced sensitivity and deterioration of pattern roughness caused by a decrease in energy imparted density in patterns formed by irradiation with a particle beam or electromagnetic wave having high particle and photon energy. The polymer comprises a unit A and a unit B, wherein the unit A has an onium salt structure and generates an acid upon irradiation with a particle beam or electromagnetic wave, and the unit B has a structure in which a bond is catalyzed by an acid reaction, and the unit A is represented by the following general formula (1). [Chemistry 1] (1) (In the above general formula (1), R1 is any one selected from a hydrogen atom; a linear, branched or cyclic alkyl group having 1 to 6 carbon atoms; and a linear, branched or cyclic alkenyl group having 1 to 6 carbon atoms, wherein R In 1 , at least one hydrogen atom in the alkyl and alkenyl groups may be substituted with a substituent; L is any one selected from a direct bond, a carbonyloxy group, a carbonylamino group, a phenylenediyl group, a naphthalenediyl group, a phenylenedioxy group, a naphthalenedioxy group, a phenylenedicarbonyloxy group, a naphthalenedicarbonyloxy group, a phenylenedioxycarbonyl group, and a naphthalenedioxycarbonyl group; Sp is any one of a direct bond; a linear, branched, or cyclic alkylene group having 1 to 6 carbon atoms which may have a substituent; and a linear, branched, or cyclic alkenylene group having 1 to 6 carbon atoms which may have a substituent; at least one methylene group in Sp may be substituted with a divalent heteroatom-containing group; M + is a sulfonium ion or an iodine ion; and X- is a monovalent anion having an organic group, wherein the organic group includes at least one selected from a hydroxyl group and a sulfanyl group.
Description
本發明的幾個方式涉及用於抗蝕劑組成物的聚合物。另外,本發明的幾個方式涉及含有上述聚合物的抗蝕劑組成物、利用該抗蝕劑組成物的部件的製造方法、圖案形成方法以及反轉圖案的形成方法。 Several aspects of the present invention relate to polymers used in anti-etching compositions. Furthermore, several aspects of the present invention relate to anti-etching compositions containing the polymers, methods for manufacturing parts using the anti-etching compositions, methods for forming patterns, and methods for forming reverse patterns.
近年來積極採用光刻技術使用光致抗蝕劑進行液晶顯示器(LCD)和有機EL顯示器(OLED)等顯示裝置的製造以及半導體元件的形成。在上述電子部件和電子產品封裝等方面,廣泛使用波長為365nm的i射線、波長更長的h射線(405nm)以及g射線(436nm)等的光作為活性能量線。 In recent years, photolithography technology has been actively employed using photoresists to manufacture display devices such as liquid crystal displays (LCDs) and organic electroluminescent displays (OLEDs), as well as to form semiconductor devices. In these electronic components and electronic product packaging, active energy rays such as i-rays (365nm), and longer-wavelength h-rays (405nm), and g-rays (436nm) are widely used.
隨著設備的高集成化,對光刻技術的微細化要求越來越高,有將KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、極紫外線(EUV,波長為13.5nm)以及電子束(EB)等波長短的光用於曝光的趨勢。使用這些波長短的光、特別是利用EUV或電子束的光刻技術使得單圖案化的製造成為可能,因此今後將愈加需要對EUV或電子束等顯示高敏感性的抗蝕劑組成物。 With the increasing integration of devices, the demand for miniaturization in photolithography is increasing. There is a trend toward using shorter-wavelength light, such as KrF excimer lasers (248nm wavelength), ArF excimer lasers (193nm wavelength), extreme ultraviolet (EUV, 13.5nm wavelength), and electron beams (EB), for exposure. The use of these shorter-wavelength light, particularly EUV or EB lithography, enables single-patterning fabrication. Consequently, there will be an increasing demand for resist compositions that exhibit high sensitivity to EUV and EB.
隨著曝光光源的短波長化,要求抗蝕劑組成物提高光刻特性,以具備對曝光光源的高敏感度以及可再現微細尺寸圖案形成的分辨率。作為滿足這種要求的抗蝕劑組成物,已知有使用光酸產生劑的化學增強型抗蝕劑(專利文獻1)。 As exposure light sources become shorter in wavelength, resist compositions are required to improve their photolithographic properties, achieving high sensitivity to exposure light sources and reproducible resolution for fine-scale pattern formation. Chemically enhanced resists using photoacid generators are known as resist compositions that meet these requirements (Patent Document 1).
然而,已往的化學增強型抗蝕劑中,伴隨抗蝕劑的分辨率線寬微細化,很難充分抑制抗蝕圖案坍塌以及線圖案的線寬粗糙度(LWR)的降低。 However, with conventional chemically enhanced resists, it has been difficult to sufficiently suppress resist pattern collapse and the reduction in line width roughness (LWR) of the line pattern as the resolution and line width of the resist decrease.
眾所周知,為了降低抗蝕劑的LWR並實現高分辨率,有一種方法是通過使用具有大分子量的大體積酸陰離子或結合於聚合物的酸陰離子的產酸劑來減少由於熱引起的酸的擴散。(專利文獻2、3) It is well known that in order to reduce the LWR of the resist and achieve high resolution, one method is to reduce the diffusion of the acid caused by heat by using an acid generator having a large molecular weight, a bulk acid anion, or an acid anion bound to a polymer. (Patent Documents 2, 3)
為了抑制抗蝕圖案坍塌,有提議提高負型化學增強型抗蝕劑的交聯密度。但存在顯影時因腫脹而產生橋(bridge)等缺陷的情況,維持分辨率以及圖案性能以高敏感度提高交聯密度非常困難。 To prevent resist pattern collapse, it has been proposed to increase the crosslink density of negative chemically enhanced resists. However, this can lead to defects such as bridges due to swelling during development, making it difficult to increase crosslink density with high sensitivity while maintaining resolution and pattern performance.
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
專利文獻1:日本專利特開平9-90637號公報 Patent Document 1: Japanese Patent Publication No. 9-90637
專利文獻2:日本專利特開2011-53622號公報 Patent Document 2: Japanese Patent Publication No. 2011-53622
專利文獻3:日本專利特開2010-276910號公報 Patent Document 3: Japanese Patent Publication No. 2010-276910
本發明的幾個方式的課題在於,提供一種可大幅抑制酸擴散,分辨率以及圖案的特性優異的,用於抗蝕劑組成物的聚合物,該聚合物除了利用粒子束或電磁波、特別是由電子束或EUV等的照射從酸產生劑產生的酸之外,直接利用與酸催化反應同時引起的由電子束或EUV等的照射引起的反應。 Several aspects of the present invention are directed to providing a polymer for use in resist compositions that significantly suppresses acid diffusion and exhibits excellent resolution and patterning properties. This polymer utilizes a reaction induced by irradiation with electron beams or EUV, in addition to acid generated from an acid generator by irradiation with particle beams or electromagnetic waves, particularly electron beams or EUV, directly utilizing a reaction induced by irradiation with electron beams or EUV, simultaneously with the acid-catalyzed reaction.
本發明的幾個方式的課題在於,提供一種含有上述聚合物的抗蝕劑組成物、利用了該抗蝕劑組成物的部件的製造方法、圖案形成方法以及反轉圖案的形成方法。 Several aspects of the present invention provide an anti-corrosion agent composition containing the aforementioned polymer, a method for manufacturing a component utilizing the anti-corrosion agent composition, a method for forming a pattern, and a method for forming a reversed pattern.
本發明人等為解決上述課題進行了深入研究,結果發現通過將含有具有特定鎓鹽結構的單元A和具有特定結構的單元B的聚合物作為抗蝕劑組成物的聚合物使用,能夠得到高敏感度且可抑制線寬粗糙度(LWR),從而完成了本發明的幾個方式,其中,單元A在陰離子具有一價有機基,該一價有機基具有選自羥基以及硫烷基的至少一個。 The inventors conducted intensive research to address the above-mentioned issues and discovered that using a polymer containing a unit A having a specific onium salt structure and a unit B having a specific structure as a polymer in an anti-etching agent composition can achieve high sensitivity and suppress line width roughness (LWR). This led to the completion of several aspects of the present invention. Unit A has a monovalent organic group in the anion, and the monovalent organic group has at least one selected from a hydroxyl group and a sulfanyl group.
更具體而言,含有上述聚合物的抗蝕劑組成物通過照射粒子束或電磁波得到了以下結論。首先,上述單元A分解而產生從離子性變為非離子性的較大的極性轉換。與此同時,由上述單元A的分解所產生的酸,上述單元B具有的羥基之間,以及/或,上述單元A和上述單元B之間產生分子內交聯反應。上述單元A具有的鎓鹽結構的陰離子為具有包含羥基或硫烷基的有機基的陰離子時,上述陰離子的一部分由該陰離子中的羥基或者硫烷基通過酸催化反應與上述單元B結合從而進入聚合物成為聚合物陰離子的酸。因此,含有上述聚合物的抗蝕劑組成物可抑制酸擴散,高敏感度且可抑制線寬粗糙度(LWR)。 More specifically, the following results were obtained by irradiating an anti-etching agent composition containing the above-mentioned polymer with a particle beam or electromagnetic wave. First, the above-mentioned unit A decomposes, undergoing a significant polar transition from ionic to non-ionic. Simultaneously, the acid generated by the decomposition of the above-mentioned unit A undergoes an intramolecular crosslinking reaction between the hydroxyl groups of the above-mentioned unit B and/or between the above-mentioned unit A and the above-mentioned unit B. When the onium salt-structured anion of the above-mentioned unit A is an anion having an organic group containing a hydroxyl group or a sulfanyl group, a portion of the anion is bonded to the above-mentioned unit B through an acid-catalyzed reaction via the hydroxyl or sulfanyl groups in the anion, thereby incorporating into the polymer to form the acid of the polymer anion. Therefore, the anti-etching agent composition containing the above polymer can inhibit acid diffusion, has high sensitivity, and can suppress line width roughness (LWR).
解決上述課題的本發明的一個方式是一種聚合物,其包含通過粒子束或電磁波的照射產生酸的單元A,以及,具有由酸催化反應鍵合的結構的單元B,上述單元A是在陰離子具有一價有機基的特定鎓鹽結構,該一價有機基具有選自羥基以及硫烷基的至少一個。 One approach to solving the above-mentioned problems of the present invention is a polymer comprising a unit A that generates an acid upon irradiation with a particle beam or electromagnetic wave, and a unit B having a structure in which a bond is formed by an acid-catalyzed reaction. The unit A has a specific onium salt structure having a monovalent organic group in the anion, the monovalent organic group having at least one selected from a hydroxyl group and a sulfanyl group.
應予說明,上述單元A由下述通式(1)表示。 It should be noted that the above-mentioned unit A is represented by the following general formula (1).
(上述通式(1)中,R1為選自氫原子;直鏈、支鍊或環狀的碳原子數1~6的烷基;以及、直鏈、支鍊或環狀的碳原子數1~6的烯基的任一個,該該R1中上述烷基以及烯基中至少一個氫原子可由取代基取代,L為選自直接鍵合、羰氧基、羰氨基、亞苯二基、萘二基、亞苯二氧基、萘二氧基、亞苯二羰氧基、萘二羰氧基、亞苯二氧羰基以及萘二氧羰基的任一個,Sp為直接鍵合;可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烷基;以及可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烯基中的任一個,上述Sp中至少一個亞甲基可由含二價雜原子基取代,M+為硫鎓離子或碘離子,X-為在陰離子具有一價有機基的一價陰離子,該一價有機基具有選自羥基以及硫烷基的至少一個。) (In the above general formula (1), R1 is any one selected from a hydrogen atom; a linear, branched or cyclic alkyl group having 1 to 6 carbon atoms; and a linear, branched or cyclic alkenyl group having 1 to 6 carbon atoms, wherein R In 1 , at least one hydrogen atom in the alkyl and alkenyl groups may be substituted with a substituent; L is any one selected from a direct bond, a carbonyloxy group, a carbonylamino group, a phenylenediyl group, a naphthalenediyl group, a phenylenedioxy group, a naphthalenedioxy group, a phenylenedicarbonyloxy group, a naphthalenedicarbonyloxy group, a phenylenedioxycarbonyl group, and a naphthalenedioxycarbonyl group; Sp is any one of a direct bond; a linear, branched, or cyclic alkylene group having 1 to 6 carbon atoms which may have a substituent; and a linear, branched, or cyclic alkenylene group having 1 to 6 carbon atoms which may have a substituent; at least one methylene group in Sp may be substituted with a divalent heteroatom-containing group; M + is a sulfonium ion or an iodine ion; and X- is a monovalent anion having a monovalent organic group in the anion, wherein the monovalent organic group has at least one selected from a hydroxyl group and a sulfanyl group.
本發明的一個方式是一種含有上述聚合物的抗蝕劑組成物。 One embodiment of the present invention is an anti-corrosion agent composition containing the above-mentioned polymer.
另外,本發明的一個方式一種部件的製造方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;使用粒子束或電子束曝光上述抗蝕膜的光刻步驟;對經曝光的抗蝕膜進行顯影得到光刻抗蝕圖案的圖案形成步驟。 In addition, one embodiment of the present invention provides a component manufacturing method comprising the following steps: an anti-corrosion film forming step of forming an anti-corrosion film on a substrate using the anti-corrosion composition; a photolithography step of exposing the anti-corrosion film using a particle beam or an electron beam; and a pattern forming step of developing the exposed anti-corrosion film to obtain a photolithographic anti-corrosion pattern.
本發明的一個方式一種圖案形成方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;利用粒子束或電磁波,曝光上述抗蝕膜的光刻步驟;對經曝光的抗蝕膜進行顯影得到光刻抗蝕圖案的圖案形成步驟。 One embodiment of the present invention provides a pattern forming method comprising the following steps: an anti-etching film forming step of forming an anti-etching film on a substrate using the aforementioned anti-etching agent composition; a photolithography step of exposing the anti-etching film using a particle beam or electromagnetic waves; and a pattern forming step of developing the exposed anti-etching film to obtain a photolithographic anti-etching pattern.
本發明的一個方式一種反轉圖案的形成方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;利用粒子束或電磁波,曝光上述抗蝕膜的光刻步驟;得到對經曝光的抗蝕膜進行顯影光刻抗蝕圖案的圖案形成步驟;蝕刻通過塗佈反轉圖案用組成物以至少覆蓋所述光刻抗蝕圖案的凹部而得到的塗膜,從而使上述光刻抗蝕圖案表面暴露的步驟;除去上述暴露的抗蝕圖案表面部分的所述抗蝕膜得到反轉圖案的步驟。 One embodiment of the present invention provides a method for forming a reverse pattern, comprising the following steps: a resist film forming step of forming a resist film on a substrate using the resist composition; a photolithography step of exposing the resist film using a particle beam or electromagnetic waves; a pattern forming step of developing the exposed resist film to obtain a photolithographic resist pattern; a step of etching a coating obtained by coating a reverse pattern composition to cover at least the recessed portions of the photolithographic resist pattern, thereby exposing the surface of the photolithographic resist pattern; and a step of removing the resist film from the exposed resist pattern surface to obtain a reverse pattern.
本發明的幾個方式所涉及的聚合物作為抗蝕劑組成物使用時,由照射粒子束或電磁波等的照射分解從離子性變為非離子性從而產生的極性轉換之外,同時產生酸。由該酸的產生,上述單元B具有的羥基之間,以及/或,上述單元A和上述單元B之間產生分子內交聯反應。另外,由產生的酸中陰離子具有羥基 以及硫烷基中至少一個,與聚合物內的單元B反應成為聚合物陰離子的酸。因此,即使不使用大體積陰離子,通過使用該聚合物陰離子的酸,可以抑制酸擴散的聚合物的分子內交聯反應。 When the polymers according to some embodiments of the present invention are used as anti-etching agent compositions, they undergo decomposition from ionic to non-ionic properties upon irradiation with particle beams or electromagnetic waves, resulting in a polarity transition and the generation of an acid. This acid generation causes intramolecular crosslinking reactions between hydroxyl groups in the unit B and/or between the unit A and the unit B. Furthermore, the anions in the generated acid, which contain at least one of a hydroxyl group and a sulfanyl group, react with the unit B in the polymer to form an acid of the polymer anion. Therefore, even without using bulky anions, the use of the acid of the polymer anion can suppress intramolecular crosslinking reactions of the polymer that are subject to acid diffusion.
由此,使用本發明的幾個方式所涉及的聚合物形成圖案時,敏感度以及線寬粗糙度(LWR)等特性優異。 Therefore, when using the polymers involved in several aspects of the present invention to form patterns, characteristics such as sensitivity and line width roughness (LWR) are excellent.
本發明中,“粒子束或電磁波”不僅是指電子束以及極紫外線,還包括紫外線等,但優選為電子束或極紫外線。 In the present invention, "particle beam or electromagnetic wave" refers not only to electron beam and extreme ultraviolet light, but also includes ultraviolet light, etc., but electron beam or extreme ultraviolet light is preferred.
本發明中,“粒子束或電磁波照射”是指,用粒子束或電磁波照射聚合物的至少局部。通過由粒子束或電磁波照射聚合物的局部而使聚合物的特定部分激發或電離產生活性物種。由該活性物種分解上述單元的局部,或該活性物種附加於上述單元,以及由該活性物種引起上述單元的氫元素脫離等至少任一個二次反應,產生自由基或酸。在此,“活性物種”是指自由基陽離子、自由基以及電子等。 In the present invention, "irradiation with a particle beam or electromagnetic wave" means irradiating at least a portion of a polymer with a particle beam or electromagnetic wave. Irradiating a portion of the polymer with the particle beam or electromagnetic wave excites or ionizes specific portions of the polymer, generating active species. These active species partially decompose the aforementioned unit, attach to the aforementioned unit, or induce hydrogen removal from the aforementioned unit by the active species, thereby generating free radicals or acids. Here, "active species" refers to free radicals such as cations, free radicals, and electrons.
以下具體說明本發明,但本發明不限於此。 The present invention is described in detail below, but the present invention is not limited thereto.
<1>聚合物 <1>Polymers
本發明的幾個方式的聚合物是一種包含具有特定鎓鹽結構的產生酸的單元A,以及具有由酸催化反應鍵合的結構的單元B的聚合物。 The polymer of some embodiments of the present invention is a polymer comprising an acid-generating unit A having a specific onium salt structure, and a unit B having a structure in which a bond is formed by an acid-catalyzed reaction.
包含上述單元A以及上述單元B的聚合物通過向聚合物的至少一部分照射粒子束或電磁波,由上述單元A的還原從上述單元A產生陰離子和第1自由基。產生的陰離子的一部分通過與質子鍵合成為酸。酸成為催化劑後通過上述單元B之間,以及/或,上述單元A和上述單元B之間的反應醚化或硫醚化從而引起交聯反應。另外,上述單元B以外的單元具有羥基以及硫烷基中至少1個時,該單元的羥基以及硫烷基中至少1個與上述單元B以及/或上述單元A的羥基以及硫烷基的至少1個之間也會引起交聯反應。 A polymer comprising units A and B is irradiated with a particle beam or electromagnetic waves on at least a portion of the polymer. Unit A is reduced, generating anions and a first free radical from the unit A. Some of the generated anions form acids by bonding with protons. The acid acts as a catalyst, causing etherification or thioetherification between units B and/or between units A and B, thereby inducing a crosslinking reaction. Furthermore, when a unit other than unit B has at least one of a hydroxyl group and a sulfanyl group, a crosslinking reaction also occurs between at least one of the hydroxyl and sulfanyl groups of the unit and at least one of the hydroxyl and sulfanyl groups of the unit B and/or the unit A.
上述產生的酸陰離子或單元A的陰離子的一部分可以通過上述酸與該陰離子的羥基以及硫烷基中至少1個與上述單元B鍵合,成為聚合物酸。 The generated acid anions or a portion of the anions of unit A can bond to the unit B via the acid and at least one of the hydroxyl and sulfanyl groups of the anions to form a polymer acid.
另外,由單元A產生的第1自由基,第1自由基彼此之間以及/或聚合物含有產生自由基的單元時產生的第2自由基與上述第1自由基之間形成鍵合,上述單元A彼此之間以及/或上述單元A與產生自由基的單元(例如,後述的單元C)之間引起分子內交聯反應而得到。通過由上述酸形成該陰離子的羥基以及硫烷基中至少1個與上述單元B的鍵合,可抑制酸擴散,因此上述聚合物的LWR特性優異。 Furthermore, the first radicals generated from unit A form bonds with each other and/or with the second radical generated when the polymer contains a radical-generating unit, thereby causing intramolecular crosslinking between the units A and/or between unit A and a radical-generating unit (e.g., unit C, described below). The formation of a bond between at least one of the hydroxyl and sulfanyl groups of the anion from the acid and the unit B suppresses acid diffusion, resulting in excellent LWR properties for the polymer.
(單元A) (Unit A)
作為上述單元A具有特定鎓鹽結構的。具體而言,該鎓鹽結構是通過向聚合物的至少一部分照射粒子束或電磁波進行極性轉換的,且優選在鎓鹽的陰離子部分具有包含羥基以及硫烷基中的至少1個的有機基。即,作為鎓鹽結構在陰離子部分具有羥基以及硫烷基中的至少1個,且由鎓鹽的還原產生酸的則沒有特別限定。具體而言,例如可列舉由下述通式(1)表示的。 The above-mentioned unit A has a specific onium salt structure. Specifically, the onium salt structure undergoes polarity conversion by irradiating at least a portion of the polymer with a particle beam or electromagnetic wave, and preferably has an organic group containing at least one of a hydroxyl group and a sulfanyl group in the anion portion of the onium salt. In other words, the onium salt structure is not particularly limited as long as it has at least one of a hydroxyl group and a sulfanyl group in the anion portion and generates an acid by reduction of the onium salt. Specifically, for example, the onium salt structure represented by the following general formula (1) can be cited.
本發明中,“極性轉換”是指通過粒子束或電磁波的照射,直接或間接地使極性從離子性變化為非離子性的。 In the present invention, "polarity conversion" refers to directly or indirectly changing the polarity from ionic to non-ionic by irradiation with particle beams or electromagnetic waves.
上述通式(1)中,M+為硫鎓離子或碘離子,X-為一價陰離子,該一價陰離子具有包含選自羥基以及硫烷基的至少一個的有機基。 In the above general formula (1), M + is a sulfonium ion or an iodine ion, and X − is a monovalent anion having an organic group containing at least one selected from a hydroxyl group and a sulfanyl group.
L只要能使構成聚合物的主鍊和上述鎓鹽結構鍵合則沒有特別限制,例如可列舉選自直接鍵合、羰氧基、羰氨基、亞苯二基、萘二基、亞苯二氧基、萘二氧基、亞苯二羰氧基、萘二羰氧基、亞苯二氧羰基以及萘二氧羰基的任一個。 L is not particularly limited as long as it can bond the main chain constituting the polymer to the above-mentioned onium salt structure. For example, it can be any one selected from direct bonding, carbonyloxy, carbonylamino, phenylenediyl, naphthalenediyl, phenylenedioxy, naphthalenedioxy, phenylenedicarbonyloxy, naphthalenedicarbonyloxy, phenylenedioxycarbonyl, and naphthalenedioxycarbonyl.
L從易合成的觀點考慮,優選羰氧基等。 From the perspective of ease of synthesis, L is preferably a carbonyloxy group or the like.
Sp只要是能成為上述L與上述鎓鹽的襯墊的則沒有特別限定,例如可以為直接鍵合;可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烷基;以及可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烯基的任一個,上述Sp中至少一個亞甲基可由含二價雜原子基取代。 There are no particular limitations on Sp as long as it can serve as a backing for the aforementioned L and the aforementioned onium salt. For example, it can be a direct bond; an optionally substituted linear, branched, or cyclic alkylene group having 1 to 6 carbon atoms; or an optionally substituted linear, branched, or cyclic alkenylene group having 1 to 6 carbon atoms. At least one methylene group in Sp may be substituted with a divalent heteroatom-containing group.
作為Sp的碳原子數1~6的直鏈亞烷基,可列舉:亞甲基、亞乙基、正亞丙基、正亞丁基、正亞戊基以及正亞己基等。 Examples of linear alkylene groups with 1 to 6 carbon atoms as Sp include methylene, ethylene, n-propylene, n-butylene, n-pentylene, and n-hexylene.
作為Sp的碳原子數1~6的支鏈亞烷基,可列舉:異亞丙基、異亞丁基、叔亞丁基、異亞戊基、叔亞戊基、2-乙基己烯基等。 Examples of branched alkylene groups having 1 to 6 carbon atoms as Sp include isopropylene, isobutylene, tert-butylene, isopentylene, tert-pentylene, and 2-ethylhexenyl.
作為Sp的碳原子數1~6的環狀的亞烷基,可列舉:環亞丙基、環亞丁基、環亞戊基以及環亞己基等。 Examples of cyclic alkylene groups having 1 to 6 carbon atoms in Sp include cyclopropylene, cyclobutylene, cyclopentylene, and cyclohexylene.
Sp中至少一個亞甲基可由含二價雜原子基取代。作為含二價雜原子,可列舉選自-O-、-CO-、-COO-、-OCO-、-O-CO-O-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-、-NH-、-N(RSp)-、-N(ArSp)-、-S-、-SO-以及SO2 -等的基團。作為上述RSp,可列舉直鏈、支鍊或環狀的碳原子數1~12的烷基,作為ArSp,可列舉苯基以及萘基等的碳原子數12以下,可列舉芳基。應予說明,上述Sp的亞烷基的碳原子數不包括Sp可具有的取代基的碳原子數。 At least one methylene group in Sp may be substituted with a divalent heteroatom-containing group. Examples of divalent heteroatom-containing groups include -O-, -CO-, -COO-, -OCO-, -O-CO-O-, -NHCO-, -CONH-, -NH-CO-O-, -O-CO-NH-, -NH-, -N(R Sp )-, -N(Ar Sp )-, -S-, -SO-, and SO 2 - . Examples of RSp include linear, branched, or cyclic alkyl groups having 1 to 12 carbon atoms. Examples of ArSp include groups having 12 or fewer carbon atoms, such as phenyl and naphthyl, and aryl groups. The carbon number of the alkylene group in Sp does not include the carbon number of any substituents that Sp may have.
作為Sp可具有的取代基(以下稱為“第1取代基”),可列舉:氟原子、氯原子、溴原子或碘原子等鹵素原子;羥基;直鍊或環狀的碳原子數1~12的烷基;代替該烷基的至少一個亞甲基為骨架中包含了選自-O-、-CO-、-COO-、-OCO-、-O-CO-O-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-、-NH-、-N(RSp)-、-N(ArSp)-、-S-、-SO-以及SO2 -的一種雜原子含有基的烷基;芳基;以及雜芳基等。 Examples of the substituent that Sp may have (hereinafter referred to as the "first substituent") include a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom; a hydroxyl group; a linear or cyclic alkyl group having 1 to 12 carbon atoms; an alkyl group having at least one methylene group substituted for the alkyl group and containing a heteroatom-containing group selected from -O-, -CO-, -COO-, -OCO-, -O-CO-O-, -NHCO-, -CONH-, -NH-CO-O-, -O-CO-NH-, -NH-, -N(R Sp )-, -N(Ar Sp )-, -S-, -SO-, and SO 2 - in the backbone; an aryl group; and a heteroaryl group.
作為在骨架中包含Sp的第1取代基的烷基、雜原子含有基的烷基,可列舉上述Sp的亞烷基為1價的烷基。 Examples of alkyl groups containing Sp as the first substituent in the skeleton and alkyl groups containing a heteroatom group include the above-mentioned alkylene groups in which Sp is a monovalent alkyl group.
作為Sp的第1取代基的芳基,可列舉與上述ArSp相同的選項。 As the aryl group as the first substituent of Sp, the same options as those for Ar Sp described above can be listed.
作為Sp的第1取代基的雜芳基,可列舉具有呋喃、噻吩、吡咯、咪唑、吡喃、吡啶、嘧啶以及吡嗪等骨架的基。 Examples of heteroaryl groups serving as the first substituent of Sp include groups having skeletons such as furan, thiophene, pyrrole, imidazole, pyran, pyridine, pyrimidine, and pyrazine.
Sp可以直接鍵合,但從單元A彼此之間自由基再鍵合的觀點以及單元B彼此之間交聯反應的觀點考慮,優選為分子易動的襯墊結構。優選為,可列舉亞烷基、亞烷基氧基以及亞烷基羰氧基等。 Sp can be directly bonded, but from the perspective of free radical recombination between units A and cross-linking reactions between units B, a molecularly mobile backing structure is preferred. Preferred examples include alkylene, alkyleneoxy, and alkylenecarbonyloxy groups.
R1為選自氫原子;直鏈、支鍊或環狀的碳原子數1~6的烷基;以及、直鏈、支鍊或環狀的碳原子數1~6的烯基的任一個,該R1中的上述烷基以及烯基中至少一個氫原子可由取代基取代。R1可具有的取代基可列舉與上述第1取代基相同的選項。 R1 is any one selected from a hydrogen atom; a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms; and a linear, branched, or cyclic alkenyl group having 1 to 6 carbon atoms. At least one hydrogen atom in the alkyl or alkenyl group in R1 may be substituted with a substituent. Substituents that R1 may have include the same options as those for the first substituent described above.
作為R1的碳原子數1~6的直鏈烷基,可列舉:甲基、乙基、正丙基、正丁基、正戊基以及正己基等。 Examples of the linear alkyl group having 1 to 6 carbon atoms represented by R 1 include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and n-hexyl.
作為R1的碳原子數1~6的支鏈烷基,可列舉:異丙基、異丁基、叔丁基、異戊基、叔戊基、2-乙基己基等。 Examples of the branched alkyl group having 1 to 6 carbon atoms represented by R 1 include isopropyl, isobutyl, tert-butyl, isopentyl, tert-pentyl, and 2-ethylhexyl.
作為R1的碳原子數1~6的環狀烷基,可列舉:環丙基、環丁基、環戊基以及環己基等。 Examples of the cycloalkyl group having 1 to 6 carbon atoms represented by R 1 include cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl.
作為R1的直鏈、支鍊或環狀的碳原子數1~6的烯基,可列舉以上所示的直鏈烷基、支鏈烷基以及環狀烷基的碳碳單鍵的至少一個由碳碳雙鍵取代的。另外,R1的上述烷基以及烯基中至少一個氫原子可由氟原子取代的氟化烷基以及氟化烯基。所有氫原子也可以由上述第1取代基取代。作為氟化烷基優選三氟甲基等。 Examples of linear, branched, or cyclic alkenyl groups having 1 to 6 carbon atoms for R1 include the linear, branched, and cyclic alkyl groups listed above, wherein at least one carbon-carbon single bond is replaced by a carbon-carbon double bond. Furthermore, fluorinated alkyl and fluorinated alkenyl groups for R1 may have at least one hydrogen atom replaced by a fluorine atom. All hydrogen atoms may be replaced by the first substituent described above. Preferred fluorinated alkyl groups include trifluoromethyl and the like.
作為上述單元A優選列舉:上述式(1)中R1為氫原子或直鏈的烷基、L為羰氧基、羰氨基或亞苯二基的。 Preferred examples of the above-mentioned unit A include: in the above-mentioned formula (1), R 1 is a hydrogen atom or a linear alkyl group, and L is a carbonyloxy group, a carbonylamino group or a phenylenediyl group.
另外,從LWR的觀點考慮上述單元A優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基在上述第1取代基中具有碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個的單元。作為具有上述第1取代基的R1特別優選乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 Furthermore, from the perspective of LWR, the unit A preferably comprises a unit in which L represents a carbonyloxy group or a carbonylamino group, Sp represents a direct bond, and R represents a methyl group, wherein the methyl group has at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent. Particularly preferred examples of R as the first substituent include ethyl, isopropyl, butyl, halogenated methyl (e.g., fluoromethyl, chloromethyl, bromomethyl, iodomethyl), and benzyl.
作為M+可列舉具有鍵合於Sp的鍵合手(bonding hand)的硫陽離子或碘陽離子,具體而言為示於下述通式(a1)以及(a2)的。 Examples of M + include sulfur cations or iodine cations having a bonding hand to Sp, specifically those represented by the following general formulas (a1) and (a2).
上述通式中,R6a為選自可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的亞烯基;可具有取代基的碳原子數6~14的亞芳基;可具有取代基的碳原子數4~12的亞雜芳基;以及直接鍵合的任一個。 In the above general formula, R 6a is selected from a linear, branched, or cyclic alkylene group having 1 to 6 carbon atoms, which may have a substituent; a linear, branched, or cyclic alkenylene group having 1 to 6 carbon atoms, which may have a substituent; an arylene group having 6 to 14 carbon atoms, which may have a substituent; a heteroarylene group having 4 to 12 carbon atoms, which may have a substituent; and a direct bond.
R6a的直鏈、支鍊或環狀的亞烷基可列舉與上述Sp的亞烷基相同的選項。 Examples of the linear, branched, or cyclic alkylene group for R 6a include the same options as those for the alkylene group for Sp described above.
R6a的直鏈、支鍊或環狀的亞烯基可列舉與上述Sp的亞烯基相同的選項。 Examples of the linear, branched, or cyclic alkenylene group for R 6a include the same options as those for the alkenylene group for Sp described above.
R6a的碳原子數6~14的亞芳基可列舉亞苯基以及亞萘基等。 Examples of the arylene group having 6 to 14 carbon atoms represented by R 6a include phenylene and naphthylene.
R6a的碳原子數4~12的亞雜芳基可列舉具有呋喃、噻吩、吡咯、咪唑、吡喃、吡啶、嘧啶、吡嗪、吲哚、嘌呤、喹啉、異喹啉、色烯、噻蒽、二苯並噻吩、吩噻嗪、吩噁嗪、呫噸類、吖啶、吩嗪以及咔唑等骨架的二價基等。 Examples of the heteroarylene group having 4 to 12 carbon atoms represented by R 6a include divalent groups having skeletons such as furan, thiophene, pyrrole, imidazole, pyran, pyridine, pyrimidine, pyrazine, indole, purine, quinoline, isoquinoline, chromene, thianthrene, dibenzothiophene, phenothiazine, phenoxazine, xanthenes, acridine, phenazine, and carbazole.
R6b的烷基、烯基、芳基以及雜芳基可列舉上述R6a的亞烷基、亞烯基、亞芳基以及亞雜芳基為一價的。 Examples of the alkyl, alkenyl, aryl, and heteroaryl groups for R 6b include the alkylene, alkenylene, arylene, and heteroarylene groups mentioned above for R 6a , and they are monovalent.
R6a以及R6b的取代基可列舉上述Sp可具有的與第1取代基相同的取代基等。上述式(a1)中,R6a以及2個R6b中的任2個可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基中的任一個,與這些鍵合的硫原子形成環結構。 The substituents for R 6a and R 6b include the same substituents as the first substituent that may be possessed by Sp. In the above formula (a1), R 6a and any two of the two R 6b groups may form a ring structure with the sulfur atom to which they are bonded, directly or through a single bond selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
上述含二價氮原子基可列舉上述含二價雜原子基中含有氮原子的,具體而言可列舉-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-、-NH-、-N(RSp)-以及N(ArSp)-等。 Examples of the divalent nitrogen atom-containing group include the divalent heteroatom-containing groups containing a nitrogen atom, and specific examples include -NHCO-, -CONH-, -NH-CO-O-, -O-CO-NH-, -NH-, -N(R Sp )-, and N(Ar Sp )-.
作為M+的硫陽離子可列舉例如具有下述所示的結構,具有在任意位置與上述Sp鍵合的鍵合手的。應予說明,下述所示的化合物可在相當於上述R6a以及R6b的部位具有與第1取代基相同的取代基。 Examples of the sulfur cation M + include those having the structure shown below, which have a bonding hand with the aforementioned Sp at any position. The compound shown below may have the same substituent as the first substituent at the positions corresponding to R 6a and R 6b .
[化4]
X-為具有包括羥基以及硫烷基中至少1個的有機基的一價陰離子。 X- is a monovalent anion having an organic group including at least one of a hydroxyl group and a sulfanyl group.
優選為上述羥基來源於選自伯醇、仲醇以及叔醇的任一個,硫烷基來源於選自伯硫醇、仲硫醇以及叔硫醇的任一個。 It is preferred that the hydroxyl group is derived from any one selected from primary alcohol, secondary alcohol, and tertiary alcohol, and the sulfanyl group is derived from any one selected from primary thiol, secondary thiol, and tertiary thiol.
從上述羥基與上述單元B鍵合的空間的觀點來看,優選來源於選自伯醇、仲醇、伯硫醇以及仲硫醇的任一個。 From the perspective of the space between the hydroxyl group and the unit B, it is preferably derived from any one selected from primary alcohols, secondary alcohols, primary thiols, and secondary thiols.
從通過酸催化劑與單元B的反應性的觀點來看,優選上述羥基不是酚羥基。 From the perspective of reactivity with unit B via an acid catalyst, it is preferred that the hydroxyl group is not a phenolic hydroxyl group.
X-優選為選自至少具有1個羥基以及硫烷基的烷基硫酸鹽陰離子;至少具有1個羥基以及硫烷基的芳基硫酸鹽陰離子;至少具有1個羥基以及硫烷基的烷基磺酸鹽陰離子;至少具有1個羥基以及硫烷基的芳基磺酸鹽陰離子;至少具有1個羥基以及硫烷基的烷基羧酸鹽陰離子;至少具有1個羥基以及硫烷基的芳 基羧酸鹽陰離子;至少具有1個羥基以及硫烷基的二烷基磺醯亞胺陰離子;以及至少具有1個羥基以及硫烷基的三烷基磺酸甲酯陰離子;至少具有1個羥基以及硫烷基的四苯基硼酸鹽陰離子的任一個。 X- is preferably any one selected from an alkyl sulfate anion having at least one hydroxyl group and a sulfanyl group; an aryl sulfate anion having at least one hydroxyl group and a sulfanyl group; an alkyl sulfonate anion having at least one hydroxyl group and a sulfanyl group; an aryl sulfonate anion having at least one hydroxyl group and a sulfanyl group; an alkyl carboxylate anion having at least one hydroxyl group and a sulfanyl group; an aryl carboxylate anion having at least one hydroxyl group and a sulfanyl group; a dialkylsulfonimide anion having at least one hydroxyl group and a sulfanyl group; a trialkylsulfonic acid methyl ester anion having at least one hydroxyl group and a sulfanyl group; and a tetraphenylborate anion having at least one hydroxyl group and a sulfanyl group.
另外,X-中的烷基以及芳基的氫原子的至少1個可由氟原子以及/或碘原子取代,從與上述單元B鍵合的反應性的觀點來看,優選氟原子以及碘原子的取代少。 In addition, at least one of the hydrogen atoms of the alkyl group and the aryl group in X- may be substituted with a fluorine atom and/or an iodine atom. From the viewpoint of the reactivity of the bonding with the above-mentioned unit B, it is preferred that the number of fluorine atoms and iodine atoms is small.
X-更優選至少具有1個羥基以及硫烷基的烷基磺酸鹽陰離子或至少具有1個羥基以及硫烷基的芳基磺酸鹽陰離子的任一個。應予說明,上述烷基磺酸鹽陰離子的烷基以及上述芳基磺酸鹽陰離子的芳基具有的氫原子的至少1個可由氟原子取代。 X- is more preferably an alkylsulfonate anion having at least one hydroxyl group and a sulfanyl group, or an arylsulfonate anion having at least one hydroxyl group and a sulfanyl group. It should be noted that at least one hydrogen atom in the alkyl group of the alkylsulfonate anion and the aryl group of the arylsulfonate anion may be substituted with a fluorine atom.
至少具有1個上述羥基的烷基硫酸鹽陰離子的碳原子數優選為1~12。 The alkyl sulfate anion having at least one hydroxyl group preferably has 1 to 12 carbon atoms.
至少具有1個上述硫烷基的烷基硫酸鹽陰離子的碳原子數優選為1~12。 The alkyl sulfate anion having at least one sulfanyl group preferably has 1 to 12 carbon atoms.
烷基硫酸鹽陰離子可以具有多個羥基和硫烷基。 Alkyl sulfate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的芳基硫酸鹽陰離子的碳原子數優選為4~12。 The aryl sulfate anion having at least one hydroxyl group preferably has 4 to 12 carbon atoms.
至少具有1個上述硫烷基的芳基硫酸鹽陰離子的碳原子數優選為4~12。 The aryl sulfate anion having at least one sulfanyl group preferably has 4 to 12 carbon atoms.
芳基硫酸鹽陰離子可以具有多個羥基和硫烷基。 Aryl sulfate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的烷基磺酸鹽陰離子的碳原子數優選為1~12。 The alkylsulfonate anion having at least one hydroxyl group preferably has 1 to 12 carbon atoms.
至少具有1個上述硫烷基的烷基磺酸鹽陰離子的碳原子數優選為1~12。 The alkylsulfonate anion having at least one sulfanyl group preferably has 1 to 12 carbon atoms.
烷基磺酸鹽陰離子可以具有多個羥基和硫烷基。 Alkylsulfonate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的芳基磺酸鹽陰離子的碳原子數優選為4~12。 The arylsulfonate anion having at least one hydroxyl group preferably has 4 to 12 carbon atoms.
至少具有1個上述硫烷基的芳基磺酸鹽陰離子的碳原子數優選為4~12。 The arylsulfonate anion having at least one sulfanyl group preferably has 4 to 12 carbon atoms.
芳基磺酸鹽陰離子可以具有多個羥基和硫烷基。 Arylsulfonate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的烷基羧酸鹽陰離子的碳原子數優選為2~12。 The alkyl carboxylate anion having at least one hydroxyl group preferably has 2 to 12 carbon atoms.
至少具有1個上述硫烷基的烷基羧酸鹽陰離子的碳原子數優選為2~12。 The alkyl carboxylate anion having at least one sulfanyl group preferably has 2 to 12 carbon atoms.
烷基羧酸鹽陰離子可以具有多個羥基和硫烷基。 Alkyl carboxylate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的芳基羧酸鹽陰離子的碳原子數優選為5~12。 The carbon number of the aryl carboxylate anion having at least one hydroxyl group is preferably 5 to 12.
至少具有1個上述硫烷基的芳基羧酸鹽陰離子的碳原子數優選為5~12。 The number of carbon atoms in the aryl carboxylate anion having at least one sulfanyl group is preferably 5 to 12.
芳基羧酸鹽陰離子可以具有多個羥基和硫烷基。 Aryl carboxylate anions can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的二烷基磺醯亞胺陰離子的碳原子數優選為1~12。 The dialkylsulfonimide anion having at least one hydroxyl group preferably has 1 to 12 carbon atoms.
至少具有1個上述硫烷基的二烷基磺醯亞胺陰離子的碳原子數優選為1~12。 The dialkylsulfonimide anion having at least one sulfanyl group preferably has 1 to 12 carbon atoms.
二烷基磺醯亞胺陰離子可以具有多個羥基和硫烷基。 The dialkylsulfonimide anion can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的三烷基磺酸甲酯陰離子的碳原子數優選為1~12。 The trialkylsulfonic acid methyl ester anion having at least one hydroxyl group preferably has 1 to 12 carbon atoms.
至少具有1個上述硫烷基的三烷基磺酸甲酯陰離子的碳原子數優選為1~12。 The trialkylsulfonic acid methyl ester anion having at least one sulfanyl group preferably has 1 to 12 carbon atoms.
三烷基磺酸甲酯陰離子可以具有多個羥基和硫烷基。 The trialkylsulfonate methyl ester anion can have multiple hydroxyl and sulfanyl groups.
至少具有1個上述羥基的四苯基硼酸鹽陰離子的碳原子數優選為25~30。 The tetraphenylborate anion having at least one hydroxyl group preferably has 25 to 30 carbon atoms.
至少具有1個上述硫烷基的四苯基硼酸鹽陰離子的碳原子數優選為25~30。 The tetraphenylborate anion having at least one sulfanyl group preferably has 25 to 30 carbon atoms.
四苯基硼酸鹽陰離子可以具有多個羥基和硫烷基。 Tetraphenylborate anions can have multiple hydroxyl and sulfanyl groups.
作為上述X-例如可列舉下述所示的。 Examples of the above-mentioned X- include the following.
上述單元A優選由下述通式(3)表示的單元。 The above-mentioned unit A is preferably a unit represented by the following general formula (3).
上述通式(IV)中,L、Sp以及X-分別相同於上述通式(1)的L、Sp以及X-,R6a以及R6b分別相同於上述通式(a1)的R6a以及R6b。 In the above general formula (IV), L, Sp and X- are respectively the same as L, Sp and X- in the above general formula (1 ) , and R6a and R6b are respectively the same as R6a and R6b in the above general formula (a1).
另外,本發明的一個方式的聚合物優選具有單元A,其中,上述通式(1)的M+X-是由下述通式(11)或下述通式(12)表示的任一個鎓鹽結構。將該構成的聚合物使用於抗蝕劑組成物時,優選照射上述粒子束或電磁波(以下也被稱為“第1活性能量線”)後曝光比上述第1活性能量線低能量的第2活性能量線。上述第2活性能量優選為紫外線或可見光等。將包含單元A和單元B的聚合物作為抗蝕劑組成物的聚合物使用,通過向具有上述聚合物的抗蝕劑組成物照射上述第1活性能量線,上述單元A的鎓鹽結構分解從而產生酸,其中,單元A具有縮醛部位或硫縮醛部位(以下也將“縮醛部位或硫縮醛部位”稱為“(硫)縮醛部位”)的具有特定鎓鹽結構,單元B具有通過酸催化反應鍵合的結構。將該酸作為催化劑照射上述第1活性能量線的上述組成物中上述單元A的鎓鹽結構具有(硫)縮醛部位時,通過酸改變其結構使其轉化為在上述第2活性能量線具有吸收的酮衍生 物。通過向上述酮衍生物產生的上述組成物曝光上述第2活性能量線,高效率產生酸且稱為高敏感度化。 In one embodiment of the present invention, the polymer preferably comprises a unit A, wherein M + X - in the general formula (1) is an onium salt structure represented by either the following general formula (11) or the following general formula (12). When the polymer having this structure is used in an anti-etching agent composition, it is preferably irradiated with the above-mentioned particle beam or electromagnetic wave (hereinafter also referred to as "first active energy ray") and then exposed to a second active energy ray having a lower energy than the first active energy ray. The second active energy ray is preferably ultraviolet light or visible light. A polymer comprising units A and B is used as the polymer of the anti-etching agent composition. When the anti-etching agent composition comprising the polymer is irradiated with the first active energy ray, the onium salt structure of the unit A decomposes to generate an acid. The unit A has a specific onium salt structure having an acetal site or a thioacetal site (hereinafter also referred to as a "(thio)acetal site"), and the unit B has a structure that undergoes a bonding reaction catalyzed by the acid. When the composition comprising the first active energy ray is irradiated with the acid as a catalyst, the onium salt structure of the unit A having a (thio)acetal site undergoes structural change due to the acid, converting the structure into a ketone derivative that absorbs the second active energy ray. By exposing the composition generated from the ketone derivative to the second active energy ray, acid is generated efficiently, which is called sensitization.
本發明的一個方式的聚合物的單元A中,通過使上述通式(11)以及(12)的鎓鹽與(硫)縮醛部位和二苯並噻吩骨架之間具有特定結構,從而提高對於上述第1活性能量線的分解效率提高,且對上述第1活性能量線照射後的上述第2活性能量線照射吸收高。 In the polymer unit A of one embodiment of the present invention, the onium salts of the general formulae (11) and (12) have a specific structure between the (thio)acetal site and the dibenzothiophene skeleton, thereby improving the decomposition efficiency of the first active energy ray and enhancing the absorption of the second active energy ray after the first active energy ray irradiation.
另外,本發明的一個方式的聚合物的單元A的鎓鹽結構為由上述通式(11)以及(12)表示鎓鹽結構時,單元A對紫外線或可見光等上述第2活性能量線不具有顯著的吸收。另一方面,由上述第1活性能量線產生的酸將上述鎓鹽結構的(硫)縮醛部位去保護使其轉化為酮衍生物,而不會損害上述鎓鹽結構作為光酸產生劑的功能。該酮衍生物通過包含具有稠環結構的二苯並噻吩結構從而使共軛長度變長,吸收波長易於長波長在上述第2活性能量線具有吸收。由於該酮衍生物在抗蝕膜中產生照射上述第1活性能量線的曝光部,可通過進一步照射上述第2活性能量在上述第1活性能量線的曝光部提高酸產生量。 In addition, when the onium salt structure of unit A of the polymer of one embodiment of the present invention is represented by the above-mentioned general formulas (11) and (12), unit A does not have significant absorption of the above-mentioned second active energy ray, such as ultraviolet light or visible light. On the other hand, the acid generated by the above-mentioned first active energy ray deprotects the (thio)acetal site of the above-mentioned onium salt structure and converts it into a ketone derivative without impairing the function of the above-mentioned onium salt structure as a photoacid generator. The ketone derivative contains a dibenzothiophene structure having a fused ring structure, thereby increasing the conjugation length and absorbing the second active energy ray at a longer wavelength. Since the ketone derivative generates an exposed portion in the anti-etching film irradiated with the above-mentioned first active energy ray, the acid generation amount in the exposed portion of the above-mentioned first active energy ray can be increased by further irradiating the above-mentioned second active energy.
應予說明,本發明中上述第2活性能量線優選為具有365nm以上波長的紫外線或可見光等。第2活性能量線優選為420nm以下。另外,優選第1活性能量線比上述第2活性能量線高能量,只要能從單元A的鎓鹽產生酸等活性物種則沒有特別限制,優選例如可列舉KrF準分子雷射、ArF準分子雷射、電子束或極紫外線(EUV)等。 In the present invention, the second active energy ray is preferably ultraviolet light or visible light with a wavelength of 365 nm or longer. The second active energy ray is preferably 420 nm or shorter. Furthermore, the first active energy ray is preferably higher in energy than the second active energy ray. There are no particular limitations on the type of active energy ray as long as it can generate active species such as acid from the onium salt of unit A. Preferred examples include KrF excimer lasers, ArF excimer lasers, electron beams, and extreme ultraviolet (EUV) light.
[化7]
上述式(11)以及(12)中,上述R14分別選自烷基、羥基、巰基、烷氧基、芳氧基羰基、雜芳氧基羰基、芳基硫烷基羰基、雜芳基硫烷基羰基、芳基硫烷基、雜芳基硫烷基、烷基硫烷基、芳基、雜芳基、芳氧基、雜芳氧基、(聚)亞烷氧基、烷氨基以及二烷氨基的任一個。 In the above formulas (11) and (12), R 14 is selected from any one of an alkyl group, a hydroxyl group, a hydroxyl group, an alkoxy group, an aryloxycarbonyl group, a heteroaryloxycarbonyl group, an arylsulfanylcarbonyl group, a heteroarylsulfanylcarbonyl group, an arylsulfanyl group, a heteroarylsulfanyl group, an alkylsulfanyl group, an aryl group, a heteroaryl group, an aryloxy group, a heteroaryloxy group, a (poly)alkyleneoxy group, an alkylamino group, and a dialkylamino group.
R17以及R18分別選自烷基、羥基、巰基、烷氧基、烷基羰基、芳基羰基、雜芳基羰基、烷氧基羰基、芳氧基羰基、雜芳氧基羰基、芳基硫烷基羰基、雜芳基硫烷基羰基、芳基硫烷基、雜芳基硫烷基、烷基硫烷基、芳基、雜芳基、芳氧基、雜芳氧基、烷基亞磺醯基、芳基亞磺醯基、雜芳基亞磺醯基、烷基磺醯基、芳磺醯基、雜芳磺醯基、芳磺醯基、雜芳磺醯基、(聚)亞烷氧基、烷氨基、二烷氨基、硝基以及鹵素原子的任一個。 R and R are each selected from an alkyl group, a hydroxyl group, a hydroxyl group, an alkoxy group, an alkylcarbonyl group, an arylcarbonyl group, a heteroarylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a heteroaryloxycarbonyl group, an arylsulfanylcarbonyl group, a heteroarylsulfanylcarbonyl group, an arylsulfanyl group, a heteroarylsulfanyl group, an alkylsulfanyl group, an aryl group, a heteroaryl group, an aryloxy group, a heteroaryloxy group, an alkylsulfinyl group, an arylsulfinyl group, a heteroarylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, a heteroarylsulfonyl group, an arylsulfonyl group, a heteroarylsulfonyl group, a heteroarylsulfonyl group, a (poly)alkyleneoxy group, an alkylamino group, a dialkylamino group, a nitro group, and a halogen atom.
上述R14、R17以及R18具有碳原子時,碳原子數為1~12,且上述R14、R17以及R18具有氫原子時,該氫原子可由取代基(以下也被稱為“第二個取代基”)取代。 When R 14 , R 17 and R 18 have carbon atoms, the number of carbon atoms is 1 to 12. When R 14 , R 17 and R 18 have hydrogen atoms, the hydrogen atoms may be substituted by a substituent (hereinafter also referred to as a "second substituent").
R14、R17以及R18中的烷基可以是直鏈、支鍊或環狀,具體而言可列舉與下述第二個取代基的Re的烷基相同的烷基。另外,R14、R17以及R18中的烷氧基、烷基羰基、烷氧基羰基等的烷基部分也可列舉與R1中的烷基相同的烷基。 The alkyl group in R 14 , R 17 , and R 18 may be linear, branched, or cyclic. Specifically, the same alkyl groups as those in the alkyl group of the second substituent R e described below can be cited. Furthermore, the alkyl moiety of an alkoxy group, alkylcarbonyl group, alkoxycarbonyl group, etc. in R 14 , R 17 , and R 18 can also be the same alkyl groups as those in R 1 .
R14、R17以及R18中的芳基以及雜芳基可列舉與R19的芳基以及雜芳基相同的。R17以及R18中的上述芳基羰基、芳氧基羰基等的芳基部分可列舉與R19中的芳基相同的。R17以及R18中的上述雜芳基羰基、雜芳氧基羰基等的雜芳基部分可列舉與R1中的雜芳基相同的。應予說明,從合成的觀點考慮,優選R17以及R18中不具有上述雜芳基羰基、雜芳氧基羰基等雜芳基部分的取代基。 Examples of the aryl and heteroaryl groups in R 14 , R 17 , and R 18 include the same aryl and heteroaryl groups as those in R 19. Examples of the aryl moiety in R 17 and R 18 , such as the arylcarbonyl group and aryloxycarbonyl group, are the same as those in R 19. Examples of the heteroaryl moiety in R 17 and R 18 , such as the heteroarylcarbonyl group and heteroaryloxycarbonyl group, are the same as those in R 1. From a synthetic perspective, it is preferred that R 17 and R 18 not have a substituent having a heteroaryl moiety such as the heteroarylcarbonyl group and heteroaryloxycarbonyl group.
應予說明,上述式(11)以及(12)中具有2個以上R14時,R14中2個可互相連結形成環結構,。 It should be noted that when there are two or more R 14 in the above formulae (11) and (12), two of R 14 may be linked to each other to form a ring structure.
作為R14、R17以及R18中的(聚)亞烷氧基,可舉出聚氧乙烯基、聚丙乙烯基等。 Examples of the (poly)alkyleneoxy group in R 14 , R 17 and R 18 include polyoxyethylene and polypropylene.
作為R17以及R18中的滷素原子,可舉出氟原子、氯原子、碘原子等。 Examples of the halogen atom in R 17 and R 18 include a fluorine atom, a chlorine atom, and an iodine atom.
R14、R17以及R18具有碳原子時的碳原子數優選為1~12,且這些可具有第二個取代基。另外,R2、R3以及R4的烷基中的碳碳單鍵可被碳碳雙鍵替代。 When R 14 , R 17 , and R 18 have carbon atoms, the number of carbon atoms is preferably 1 to 12, and these may have a second substituent. In addition, the carbon-carbon single bond in the alkyl group of R 2 , R 3 , and R 4 may be replaced by a carbon-carbon double bond.
R14、R17以及R18可具有的第二個取代基可列舉,羥基、氰基、巰基、羧基、烷基(-Re)、烷氧基(-ORe)、醯基(-CORe)、烷氧基羰基(-COORe)、芳基(-Ar)、芳氧基(-OAr)、氨基、烷氨基(-NHRe)、二烷氨基(-N(Re)2)、芳基氨基(-NHAr)、二芳基 氨基(-N(Ar)2)、N-烷基N-芳基氨基(-NReAr)膦基、甲矽烷基、鹵素原子、三烷基甲矽烷基(-Si-(Re)3)、該三烷基甲矽烷基的烷基的至少1個由Ar取代的甲矽烷基、烷基硫烷基(-SRe)以及芳基硫烷基(-SAr)等,但不限於此。 The second substituent that R 14 , R 17 , and R 18 may have includes, but is not limited to, a hydroxyl group, a cyano group, a hydroxyl group, a carboxyl group, an alkyl group ( —Re ), an alkoxy group (—OR e ), an acyl group (—COR e ), an alkoxycarbonyl group (—COOR e ), an aryl group (—Ar), an aryloxy group (—OAr ) , an amino group, an alkylamino group (—NHR e ), a dialkylamino group (—N(R e ) 2 ), an arylamino group (—NHAr), a diarylamino group (—N(Ar) 2 ), an N-alkyl N-arylamino group (—NR e Ar), a phosphino group, a silyl group, a halogen atom, a trialkylsilyl group (—Si-(R e ) 3 ), a silyl group in which at least one alkyl group of the trialkylsilyl group is substituted with Ar, an alkylsulfanyl group (—SR e ), and an arylsulfanyl group (—SAr).
以下說明Re以及Ar。 Re and Ar are described below.
上述第二個取代基中的上述Re優選為碳原子數1以上的烷基。另外,更優選碳原子數20以下。作為碳原子數1以上的烷基的具體例,例如優選可舉出甲基、乙基、正丙基、正丁基、正戊基、n正己基、正辛基和正癸基等直鏈狀烷基;異丙基、異丁基、叔丁基、異戊基、叔戊基、2-乙基己基等支鏈狀烷基;環丙基、環丁基、環戊基、環己基、金剛烷-1-基、金剛烷-2-基、降冰片烷-1-基和降冰片烷-2-基等脂環式烷基;這些基團的一個氫被三甲基甲矽烷基、三乙基甲矽烷基和二甲基乙基甲矽烷基等三烷基甲矽烷基取代而成的甲矽烷基取代烷基;這些基團的至少1個氫原子被氰基或氟基等取代而成的烷基等。上述烷基中的碳碳單鍵可被碳碳雙鍵替代。 The Re in the second substituent is preferably an alkyl group having 1 or more carbon atoms, and more preferably 20 or less carbon atoms. Specific examples of the alkyl group having 1 or more carbon atoms include, for example, linear alkyl groups such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-octyl, and n-decyl; branched alkyl groups such as isopropyl, isobutyl, tert-butyl, isopentyl, tert-pentyl, and 2-ethylhexyl; alicyclic alkyl groups such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, adamantane-1-yl, adamantane-2-yl, norbornane-1-yl, and norbornane-2-yl; silyl-substituted alkyl groups in which one hydrogen atom of these groups is substituted with a trialkylsilyl group such as trimethylsilyl, triethylsilyl, and dimethylethylsilyl; and alkyl groups in which at least one hydrogen atom of these groups is substituted with a cyano group, a fluoro group, or the like. The carbon-carbon single bonds in the above alkyl groups can be replaced by carbon-carbon double bonds.
上述第二個取代基中的Ar優選為芳基或雜芳基。雜芳基為環結構中含有1個以上雜原子的芳基。作為上述Ar的具體例,優選可舉出苯基、聯苯基、三苯基、四聯苯基、萘基、蒽基、菲基、並環戊二烯基、茚基、引達省基(indacenyl)、苊基(acenaphthyl)、芴基、庚搭烯基、並四苯基、芘基、草屈基、四苯基、呋喃基、噻吩基、吡喃基、磺醯基吡喃基、吡咯基、咪唑基、噁唑基、噻唑基、吡唑基、吡啶基、異苯並呋喃基、苯並呋喃基、異色烯基、色烯基、吲哚基、異吲哚基、苯並咪唑基、呫噸基、吖啶基(aquadinyl)、和咔唑基等碳原子數20以下的基團。 Ar in the second substituent is preferably an aryl group or a heteroaryl group. A heteroaryl group is an aryl group containing one or more heteroatoms in the ring structure. Specific examples of Ar include preferably groups having 20 or less carbon atoms, such as phenyl, biphenyl, triphenyl, quaterphenyl, naphthyl, anthracenyl, phenanthrenyl, pentalenyl, indenyl, indacenyl, acenaphthyl, fluorenyl, heptalenyl, naphthacene, pyrenyl, chrysyl, tetraphenyl, furanyl, thienyl, pyranyl, sulfonylpyranyl, pyrrolyl, imidazolyl, oxazolyl, thiazolyl, pyrazolyl, pyridyl, isobenzofuranyl, benzofuranyl, isochromenyl, chromenyl, indolyl, isoindolyl, benzimidazolyl, xanthanol, aquadinyl, and carbazolyl.
R14、R17以及R18具有上述第二個取代基時,R14、R17以及R18的碳原子數優選為1~12,包括第二個取代基的碳原子數。 When R 14 , R 17 and R 18 have the aforementioned second substituent, the number of carbon atoms in R 14 , R 17 and R 18 is preferably 1 to 12, including the number of carbon atoms in the second substituent.
本發明的一個方式的聚合物所涉及的鎓鹽結構優選至少具有1個R14。另外,至少一個R14優選為羥基或烷氧基。另外,相對於(硫)縮醛部位的鍵合位置,R14優選鄰位或對位。通過在鄰位或對位作為鎓鹽結構的R14具有羥基或烷氧基,成為酮衍生物時第2活性能量線的吸收趨於變大。特別是羥基的情況下,由於對於鹼性顯影液的親和性提高,顯影中鎓鹽的溶解性提高而更為優選。 The onium salt structure involved in the polymer of one embodiment of the present invention preferably has at least one R 14 . Furthermore, at least one R 14 is preferably a hydroxyl group or an alkoxy group. Furthermore, R 14 is preferably located in the ortho or para position relative to the bonding position of the (thio)acetal moiety. By having a hydroxyl group or an alkoxy group in the ortho or para position of the onium salt structure, the absorption of the second active energy ray tends to increase when the ketone derivative is formed. In particular, a hydroxyl group is more preferred because it increases affinity for alkaline developer solutions and improves the solubility of the onium salt during development.
通常,若通過在鎓鹽結構的陽離子賦予取代基鎓鹽陽離子結構空間變大,則存在疏水性提高顯影時產生溶解抑制效果。因此,無需具有對鹼性顯影液親和性趨於低的疏水性取代基,(硫)縮醛部位去保護後的酮衍生物的吸收波長而第2活性能量線的吸收變大的構成為優選。另外,由於顯示鹼性的取代基使產生的酸失活並抑制酸解離性基的分解,因此引入顯示鹼性的取代基的構成不是優選。由上所述,本發明的一個方式的聚合物所涉及的鎓鹽結構的陽離子優選不具有在R14、R17以及R18包含芳香環或脂環式結構等的取代基,不具有與產生的酸反應的氨基等鹼性基,另外,上述鎓鹽結構的陽離子部分的分子量優選為500以下。本發明的一個方式的聚合物所涉及的鎓鹽結構的陽離子更優選為在包含R14在內的R17以及R18中不具有氨基等鹼性基。 Generally, adding substituents to the cations in an onium salt structure increases the structural space of the onium salt cations, increasing their hydrophobicity and inhibiting dissolution during development. Therefore, a preferred configuration is one that increases the absorption wavelength of the second active energy ray by the ketone derivative after deprotection of the (thio)acetal site, without requiring a hydrophobic substituent with a low affinity for alkaline developers. Furthermore, since alkaline substituents deactivate the generated acid and inhibit the decomposition of acid-dissociable groups, configurations that incorporate alkaline substituents are not preferred. As described above, the onium salt cations of the polymer according to one embodiment of the present invention preferably do not have substituents such as aromatic rings or alicyclic structures in R14 , R17 , and R18 , and do not have basic groups such as amino groups that react with the generated acid. Furthermore, the molecular weight of the onium salt cations is preferably 500 or less. The onium salt cations of the polymer according to one embodiment of the present invention more preferably do not have basic groups such as amino groups in R17 and R18 , including R14 .
具有多個R14的情況下,優選至少1個R14為羥基或烷氧基,且相對於(硫)縮醛部位的鍵合位置為鄰位或對位。另外,具有多個R14的情況下,只要至少1個R14為羥基或烷氧基,除此之外的R4可以不是羥基或烷氧基。從將酸產生的酮衍生物的吸収波長為長波長化的觀點出發,更優選對2個以上R14鍵合的芳香環提供電子的取代基。更優選為,相對於(硫)縮醛部位的鍵合位置,在鄰位或對位的2個以上位置作為R14具有羥基或烷氧基。 When multiple R14s are present, it is preferred that at least one R14 is a hydroxyl group or an alkoxy group, and the bonding position is ortho or para to the (thio)acetal site. Furthermore, when multiple R14s are present, as long as at least one R14 is a hydroxyl group or an alkoxy group, the other R4s do not need to be hydroxyl or alkoxy groups. From the perspective of increasing the absorption wavelength of the acid-generated ketone derivative to a longer wavelength, it is more preferred to use a substituent that donates electrons to the aromatic ring to which two or more R14s are bonded. More preferably, R14s are present at two or more positions ortho or para to the bonding position of the (thio)acetal site.
R19為選自可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烯基;可具有取代基的碳原子數6~14的芳基;以及、可具有取代基的碳原子數4~12的雜芳基的任一個。 R19 is any one selected from a linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms which may have a substituent; a linear, branched, or cyclic alkenyl group having 1 to 12 carbon atoms which may have a substituent; an aryl group having 6 to 14 carbon atoms which may have a substituent; and a heteroaryl group having 4 to 12 carbon atoms which may have a substituent.
作為R19中的直鏈、支鍊或環狀的碳原子數1~12的烷基,具體而言,分別可舉出甲基、乙基、正丙基、正丁基、異丙基、叔丁基、環丙基、環丁基、環戊基、環己基、金剛烷-1-基、金剛烷-2-基、降冰片烷-1-基和降冰片烷-2-基等烷基等。 Specific examples of the linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms in R 19 include methyl, ethyl, n-propyl, n-butyl, isopropyl, tert-butyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, adamantane-1-yl, adamantane-2-yl, norbornane-1-yl, and norbornane-2-yl alkyl groups.
R19的烷基中,可用含二價雜原子基取代至少一個亞甲基。該含二價雜原子基為選自-O-、-CO-、-COO-、-OCO-、-O-CO-O-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-、-NH-、-N(Re)-、-N(Ar)-、-S-、-SO-和-SO2-中的1種。其中,鋶基的硫原子(S+)優選不與含雜原子的基團直接鍵合地與上述二價烴基鍵合。Re以及Ar將在下文說明。 In the alkyl group represented by R 19 , at least one methylene group may be substituted with a divalent heteroatom-containing group. The divalent heteroatom-containing group is selected from -O-, -CO-, -COO-, -OCO-, -O-CO-O-, -NHCO-, -CONH-, -NH-CO-O-, -O-CO-NH-, -NH-, -N( Re )-, -N(Ar)-, -S-, -SO-, and -SO2- . The sulfur atom (S + ) of the alkyl group is preferably bonded to the divalent alkyl group described above, rather than directly bonding to the heteroatom-containing group. Re and Ar will be described below.
R19的烯基可舉出上述烷基的至少1個碳碳單鍵被碳碳雙鍵取代而成的基團。 Examples of the alkenyl group for R 19 include groups in which at least one carbon-carbon single bond of the above-mentioned alkyl group is replaced by a carbon-carbon double bond.
作為R19的可具有取代基的碳原子數6~14的芳基,具體而言,可舉出單環芳香族烴基;以及該單環芳香族烴至少雙環縮合而成的稠多環芳香族烴基等。這些芳基可具有取代基。 Specific examples of the aryl group having 6 to 14 carbon atoms and optionally having a substituent for R 19 include monocyclic aromatic hydrocarbon groups and condensed polycyclic aromatic hydrocarbon groups formed by condensing at least two rings of the monocyclic aromatic hydrocarbon groups. These aryl groups may have a substituent.
作為上述單環芳香族烴基,可舉出具有苯等骨架的基團。 Examples of the monocyclic aromatic hydrocarbon group include groups having a skeleton such as benzene.
作為上述稠多環芳香族烴基,可舉出具有茚、萘、薁、蒽和菲等骨架的基團。 Examples of the condensed polycyclic aromatic hydrocarbon group include groups having skeletons such as indene, naphthalene, azulene, anthracene, and phenanthrene.
作為R19中可具有取代基的碳原子數4~12的雜芳基,可舉出骨架中含有選自氧原子、氮原子和硫原子的至少任一者代替上述芳基的至少1個碳原子的基團。 Examples of the heteroaryl group having 4 to 12 carbon atoms which may have a substituent in R 19 include groups containing at least one atom selected from an oxygen atom, a nitrogen atom, and a sulfur atom in the skeleton in place of at least one carbon atom of the above-mentioned aryl group.
作為上述雜芳基,可舉出單環芳香族雜環基;以及該單環芳香族雜環中的至少一者與上述芳香族烴基或脂肪族雜環基等縮合而成的稠多環芳香族雜環基等。這些芳香族雜環基可具有取代基。 Examples of the heteroaryl group include monocyclic aromatic heterocyclic groups and condensed polycyclic aromatic heterocyclic groups formed by condensing at least one of the monocyclic aromatic heterocyclic groups with the aromatic alkyl group or aliphatic heterocyclic group. These aromatic heterocyclic groups may have a substituent.
作為上述單環芳香族雜環基,可舉出具有呋喃、吡咯、咪唑、吡喃、吡啶、嘧啶和吡嗪等骨架的基團。 Examples of the monocyclic aromatic heterocyclic group include groups having skeletons such as furan, pyrrole, imidazole, pyran, pyridine, pyrimidine, and pyrazine.
作為稠多環芳香族雜環基,可舉出具有吲哚、嘌呤、喹啉、異喹啉、苯並吡喃、吩惡嗪、呫噸、吖啶、吩嗪和咔唑等骨架的基團。 Examples of condensed polycyclic aromatic heterocyclic groups include groups with skeletons such as indole, purine, quinoline, isoquinoline, benzopyran, phenoxazine, xanthone, acridine, phenazine, and carbazole.
R19中的取代基(以下也被稱為“第三個取代基”)可列舉與上述第二個取代基相同的。 Examples of the substituent for R 19 (hereinafter also referred to as "the third substituent") include the same substituents as those for the second substituent described above.
R19的烷基等具有上述第三個取代基且鎓鹽為低分子化合物時,R19的碳原子數優選為1~20,包括第三個取代基的碳原子數。 When the alkyl group or the like represented by R 19 has the aforementioned third substituent and the onium salt is a low molecular weight compound, the number of carbon atoms in R 19 is preferably 1 to 20, including the number of carbon atoms of the third substituent.
上述R19、上述R2鍵合的苯環以及上述R3鍵合的苯環中任一個,可由單鍵直接或者介由選自氧原子、硫原子、含氮原子的基以及亞甲基中的任一個,與這些鍵合的硫原子形成環結構。 Any of the benzene ring bonded to R 19 and R 2 and the benzene ring bonded to R 3 may form a ring structure with the sulfur atom bonded thereto directly or through any one selected from an oxygen atom, a sulfur atom, a nitrogen-containing group and a methylene group via a single bond.
作為上述“含氮原子的基團”,例如可舉出氨基二基(-NH-)、烷基氨基二基(-NRe-)、芳基氨基二基(-NAr-)等含氮原子的2價基團。Re以及Ar與上述第三個取代基的Re以及Ar相同。 Examples of the "nitrogen-containing group" include divalent nitrogen-containing groups such as aminodiyl (-NH-), alkylaminodiyl (-NR e -), and arylaminodiyl (-NAr-). R e and Ar are the same as R e and Ar of the third substituent.
作為R19從提高穩定性的觀點出發優選芳基。 From the viewpoint of improving stability, R 19 is preferably an aryl group.
上述R19、上述R18鍵合的苯環以及上述R17鍵合的苯環中任一個,可由單鍵直接或介由選自氧原子、硫原子、含氮原子基以及亞甲基中的任一個,與這些鍵合的硫原子形成環結構。 Any of the benzene rings bonded to R 19 and R 18 and the benzene ring bonded to R 17 may form a ring structure with the sulfur atom bonded thereto directly or through any one selected from an oxygen atom, a sulfur atom, a nitrogen atom-containing group, and a methylene group via a single bond.
上述R14、R17以及R18具有亞甲基時該亞甲基的至少1個可被含二價雜原子基取代。但優選不具有-O-O-、-S-S-以及O-S-等雜原子的連續連接。該至少1個亞甲基可被含二價雜原子基取代的R14、R17以及R18例如可列舉2-甲氧基乙氧基、2-乙氧基乙氧基、2-(2-甲氧基乙氧基)乙氧基、2-(2-乙氧基乙氧基)乙氧基、2-甲氧基丙氧基以及3-甲氧基丙氧基等聚亞烷氧基;2-甲硫基乙硫基以及2-乙硫基乙硫基等聚亞烷基硫基;以及2-甲硫基乙氧基以及2-乙氧基乙硫基等聚亞烷基氧硫基等。然而,本發明的幾個方式不限於此。 When R 14 , R 17 , and R 18 above have a methylene group, at least one of the methylene groups may be substituted with a divalent heteroatom-containing group. However, it is preferred that the methylene groups not contain consecutive heteroatoms such as -OO-, -SS-, and OS-. Examples of R 14 , R 17 , and R 18 in which at least one methylene group may be substituted with a divalent heteroatom-containing group include polyalkyleneoxy groups such as 2-methoxyethoxy, 2-ethoxyethoxy, 2-(2-methoxyethoxy)ethoxy, 2-(2-ethoxyethoxy)ethoxy, 2-methoxypropoxy, and 3-methoxypropoxy; polyalkylenethio groups such as 2-methylthioethylthio and 2-ethylthioethylthio; and polyalkyleneoxythio groups such as 2-methylthioethoxy and 2-ethoxyethylthio. However, embodiments of the present invention are not limited thereto.
上述R15以及R16分別優選為可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烯基;可具有取代基的碳原子數6~14的芳基以及可具有取代基的碳原子數4~12的雜芳基,這些優選為選自與各個上述R19相同的選項。 R 15 and R 16 are preferably each an optionally substituted linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms; an optionally substituted linear, branched, or cyclic alkenyl group having 1 to 12 carbon atoms; an optionally substituted aryl group having 6 to 14 carbon atoms; and an optionally substituted heteroaryl group having 4 to 12 carbon atoms. These are preferably selected from the same options as for each of R 19 above.
作為R15以及R16的取代基(以下也被稱為“第四個取代基”)可列舉與上述第二個取代基相同的取代基。 Examples of the substituent for R 15 and R 16 (hereinafter also referred to as the "fourth substituent") include the same substituents as those for the second substituent described above.
上述R15以及R16可由單鍵直接或介由選自氧原子、硫原子以及亞甲基中的任一個鍵合形成環結構,上述R15以及R16中至少一個亞甲基可由含二價雜原子基取代。 The above R 15 and R 16 may be bonded to form a ring structure directly or through any one selected from an oxygen atom, a sulfur atom, and a methylene group via a single bond. At least one methylene group among the above R 15 and R 16 may be substituted by a divalent heteroatom-containing group.
從合成的觀點出發,上述R15以及R16優選為相同。 From the viewpoint of synthesis, R 15 and R 16 are preferably the same.
L3為選自直接鍵合;直鏈、支鍊或環狀的碳原子數1~12的亞烷基;碳原子數2~12的亞烯基;亞磺醯基、磺醯基以及羰基的任一個。 L 3 is any one selected from a direct bond; a linear, branched or cyclic alkylene group having 1 to 12 carbon atoms; an alkenylene group having 2 to 12 carbon atoms; a sulfinyl group, a sulfonyl group and a carbonyl group.
R14、R18以及R19中任一個的氫原子由與上述通式(1)中的Sp的鍵合替換。 The hydrogen atom in any one of R 14 , R 18 and R 19 is replaced by a bond with Sp in the above general formula (1).
Y為氧原子或硫原子。 Y is an oxygen atom or a sulfur atom.
q為0~4的整數、f為0~3的整數、g為1~5的整數、j為0~2的整數、k為1~4的整數。 q is an integer from 0 to 4, f is an integer from 0 to 3, g is an integer from 1 to 5, j is an integer from 0 to 2, and k is an integer from 1 to 4.
但是,上述R19、上述R18鍵合的苯環以及上述R17鍵合的苯環的任一個與上述硫原子形成環結構時,上述通式(11)中q為0~3或j為0~2,上述通式(12)中q為0~3或j為0~1。 However, when any one of the benzene rings bonded to R 19 and R 18 and the benzene ring bonded to R 17 forms a ring structure with the sulfur atom, q in the general formula (11) is 0-3 or j is 0-2, and q in the general formula (12) is 0-3 or j is 0-1.
上述通式(11)以及(12)中的苯環的至少1個可以是在環中具有雜原子的六元環的雜芳香環,鍵合於上述通式(11)以及(12)中的R14的苯環為上述雜芳香環時,k可以是0~4。 At least one of the benzene rings in the general formulae (11) and (12) may be a six-membered heteroaromatic ring having a heteroatom in the ring. When the benzene ring bonded to R1 to R4 in the general formulae (11) and (12) is the above heteroaromatic ring, k may be 0 to 4.
上述通式(11)以及(12)中具有2個以上R14時,其中2個R14可相互連結形成環結構。 When there are two or more R 14 in the general formulae (11) and (12), two of the R 14 may be linked to each other to form a ring structure.
X-為選自與上述通式(1)的X-相同的選項。 X- is selected from the same options as X- in the above general formula (1).
本發明的幾個方式的聚合物中單元A包含的鎓鹽結構可例示具有下述所示的鋶陽離子的。下述所示的鋶陽離子中的波浪線表示與上述式(1)中的Sp鍵合部位,在同一結構中具有多個波浪線時與任一個上述Sp鍵合的。然而,本發明的幾個方式不限於此。 In the polymers of some embodiments of the present invention, the onium salt structure contained in unit A can be exemplified by the following examples of the cobalt ion cation. The wavy lines in the cobalt ion cations shown below represent the bonding sites with Sp in the above formula (1). When there are multiple wavy lines in the same structure, the onium salt structure is bonded to any of the above Sp. However, some embodiments of the present invention are not limited to these.
上述單元A的陰離子在光刻抗蝕圖案形成中,從提高對比度的觀點出發優選親水性高的陰離子。具體而言可列舉:烷基硫酸鹽陰離子、芳基硫酸鹽陰離子、烷基磺酸鹽陰離子、芳基磺酸鹽陰離子、烷基羧酸鹽陰離子、芳基羧酸鹽陰離子等。這些陰離子具有至少1個羥基以及硫烷基 The anions of the above-mentioned unit A are preferably highly hydrophilic anions from the perspective of improving contrast in photolithographic resist pattern formation. Specifically, they include alkyl sulfate anions, aryl sulfate anions, alkyl sulfonate anions, aryl sulfonate anions, alkyl carboxylate anions, and aryl carboxylate anions. These anions have at least one hydroxyl group and a sulfanyl group.
本發明的一個方式的聚合物可在上述聚合物中具有2種以上上述單元A。例如優選使用一個光酸產生劑單元A(以下也被稱為“單元A1”),另一個作為光分解性鹼單元A(以下也被稱為“單元A2”)。上述光分解性鹼單元A2的X-優選為烷基羧酸鹽陰離子、芳基羧酸鹽陰離子。優選將上述光分解性鹼單元A2與上 述光酸產生劑單元A1組合使用。應予說明,上述聚合物具有單元A2時有著降低LWR的效果,當需要高分辨率時很有效。 A polymer according to one embodiment of the present invention may contain two or more of the above-mentioned units A in the above-mentioned polymer. For example, it is preferred to use one photoacid generator unit A (hereinafter also referred to as "unit A1") and another photodegradable base unit A (hereinafter also referred to as "unit A2"). X- in the above-mentioned photodegradable base unit A2 is preferably an alkyl carboxylate anion or an aryl carboxylate anion. It is preferred to use the above-mentioned photodegradable base unit A2 in combination with the above-mentioned photoacid generator unit A1. It should be noted that when the above-mentioned polymer contains unit A2, it has the effect of reducing the LWR, which is very effective when high resolution is required.
另外,在上述聚合物中具有2種以上上述單元A時,可使用M+X-部分相同且R1或L等的取代基不同的單元。 When the polymer contains two or more types of the unit A, units having the same M + X − portion and different substituents such as R 1 and L may be used.
本發明的幾個方式的聚合物所涉及的鎓鹽優選365nm的摩爾消光係數小於1.0×105cm2/mol,更優選小於1.0×104cm2/mol。 The onium salt involved in the polymer of some embodiments of the present invention preferably has a molar extinction coefficient at 365 nm of less than 1.0×10 5 cm 2 /mol, more preferably less than 1.0×10 4 cm 2 /mol.
另外,本發明的幾個方式的聚合物所涉及的鎓鹽的(硫)縮醛部位去保護的酮衍生物優選365nm的摩爾消光係數為1.0×105cm2/mol以上,更優選1.0×106cm2/mol以上。 Furthermore, the ketone derivative of the onium salt having the (thio)acetal site unprotected according to some embodiments of the polymer of the present invention preferably has a molar extinction coefficient at 365 nm of 1.0×10 5 cm 2 /mol or more, more preferably 1.0×10 6 cm 2 /mol or more.
上述酮衍生物的365nm的摩爾消光係數為,相對於本發明的幾個方式的聚合物所涉及的鎓鹽的365nm的摩爾消光係數優選為5倍以上,更優選為10倍以上,進一步優選為20倍以上。 The molar extinction coefficient of the ketone derivative at 365 nm is preferably 5 times or more, more preferably 10 times or more, and even more preferably 20 times or more, relative to the molar extinction coefficient of the onium salt involved in the polymers of some embodiments of the present invention at 365 nm.
為了得到上述特性,可以使用由上述式(11)或(12)表示的鎓鹽。 In order to obtain the above characteristics, an onium salt represented by the above formula (11) or (12) can be used.
(單元A用單體的合成方法) (Method for synthesizing monomers for unit A)
說明本發明的一個方式的聚合物所涉及的單元A包含的鋶鹽結構的合成方法。本發明不限於此。 A method for synthesizing a cobalt salt structure contained in unit A of a polymer according to one embodiment of the present invention will be described. The present invention is not limited thereto.
作為目標的鋶鹽結構不包含(硫)縮醛部位的(甲基)丙烯酸酯單體的情況下,例如可列舉下述所示的合成方法。首先,使用布氏酸(Bronsted acid)使具有R6b基的二芳基亞碸和具有羥基的苯(R6a基)進行弗里德爾-克拉夫茨反應,得到羥基芳基二芳基亞碸。接下來,使用鹼性催化劑和(甲基)丙烯醯氯得到目標鋶 鹽。此時,上述R1、R6a以及R6b即使是此處沒有例示的取代基,只要是上述R1、R6a以及R6b的範圍即可得到同樣的目標鋶鹽。 When the target coronium salt structure is a (meth)acrylate monomer without a (thio)acetal moiety, the following synthesis method can be used, for example. First, a diarylsulfene having an R 6b group and a benzene having a hydroxyl group (R 6a group) undergo a Friedel-Crafts reaction using Bronsted acid to obtain a hydroxyaryldiarylsulfene. Next, an alkaline catalyst and (meth)acrylic acid chloride are used to obtain the target coronium salt. In this case, even if R 1 , R 6a , and R 6b are substituents not exemplified here, the target coronium salt can be obtained as long as they are within the ranges of R 1 , R 6a , and R 6b described above.
作為目標的鋶鹽結構不包含(硫)縮醛部位的乙烯或者異丙烯單體的情況下,例如可列舉下述所示的合成方法。首先,任意使用具有R6b基的二芳基亞碸和乙烯基或者俱有異丙烯基的格氏試劑(R6a基),使其與具有R6b基的亞碸體反應成為鋶鹽結構之後,使用具有對應陰離子的鹽進行鹽交換從而得到目標鋶鹽結構。此時,上述R1、R6a以及R6b即使是此處沒有例示的取代基,只要是上述R1、R6a以及R6b的範圍即可得到同樣的目標鋶鹽。 When the target codon salt structure does not contain an ethylene or isopropylene monomer with a (thio)acetal site, the following synthesis method can be used, for example. First, a diarylsulfene having an R 6b group and a vinyl or isopropylene Grignard reagent (R 6a group) are used to react with the sulfene having an R 6b group to form a codon salt structure. Salt exchange is then performed using a salt having a corresponding anion to obtain the target codon salt structure. In this case, even if R 1 , R 6a , and R 6b are substituents not exemplified herein, the target codon salt can be obtained as long as they are within the ranges of R 1 , R 6a , and R 6b described above.
[化11]
作為目標的鋶鹽結構包含(硫)縮醛部位的情況下,例如可列舉下述所示的合成方法。首先,將任意具有R17基以及R18基的二苯並噻吩和具有R14基的苯甲醯氯(下述通式中i=1)使用路易斯酸(Lewis acid)進行弗里德爾-克拉夫茨反應,得到二苯甲酮衍生物。接下來,將硫化物氧化使其成為亞碸後,使具有羥基的苯和布氏酸通過弗里德爾-克拉夫茨反應成為鋶,使用酸催化劑和醇(R15OH)縮醛化羰基。接下來,使用鹼性催化劑和(甲基)丙烯醯氯得到目標鎓鹽。此時,上述R14、R15、R17以及R18即使是此處沒有例示的取代基,只要是上述R14、R15、R17以及R18的範圍即可得到同樣的目標鋶鹽。 When the target coronium salt structure contains a (thio)acetal site, the following synthesis method can be used, for example. First, a dibenzothiophene having either R17 or R18 groups and benzoyl chloride having R14 (i = 1 in the following general formula) undergo a Friedel-Crafts reaction using a Lewis acid to produce a benzophenone derivative. Next, the sulfide is oxidized to sulfoxide. Then, benzene having a hydroxyl group and Brønsted's acid undergo a Friedel-Crafts reaction to produce coronium. The carbonyl group is acetalized using an acid catalyst and an alcohol ( R15OH ). Next, a basic catalyst and (meth)acryloyl chloride are used to produce the target onium salt. In this case, even if R 14 , R 15 , R 17 and R 18 are substituents not exemplified herein, the same target cobalt salt can be obtained as long as they are within the ranges of R 14 , R 15 , R 17 and R 18 .
作為目標的鋶鹽結構包含(硫)縮醛部位的情況下,例如可列舉下述所示的合成方法。首先,將任意具有R17基以及R18基的二苯並噻吩和具有R14基的苯甲醯氯(下述通式中i=1)使用路易斯酸進行弗里德爾-克拉夫茨反應,得到二苯甲酮衍生物。接下來,使硫化物氧化成為亞碸後,使具有羥基的苯和布氏酸通過弗里德爾-克拉夫茨反應成為鋶後使用酸催化劑和醇(R15OH)縮醛化羰基。接下來,使用格氏試劑使其成為鋶鹽結構後,使用具有對應陰離子的鹽進行鹽交換從而得到目標鋶鹽結構。 When the target codon salt structure contains a (thio)acetal site, the following synthesis method can be used, for example. First, a dibenzothiophene having either R17 or R18 groups and a benzoyl chloride having an R14 group (i = 1 in the following general formula) are subjected to a Friedel-Crafts reaction using a Lewis acid to produce a benzophenone derivative. Next, the sulfide is oxidized to sulfoxide, and then a hydroxyl group is reacted with Brønsted's acid to produce codon. The carbonyl group is then acetalized using an acid catalyst and an alcohol ( R15OH ). This is then converted to a codon salt structure using a Grignard reagent, and then salt exchange is performed using a salt having the corresponding anion to obtain the target codon salt structure.
[化13]
(單元B) (Unit B)
上述單元B只要具有由酸催化反應2個分子之間鍵合的結構則沒有特別限制,但優選例如,由上述通式(I)或(II)表示的化合物在該化合物的任一位置與上述式(1)的Sp基鍵合的單元。 The unit B is not particularly limited as long as it has a structure in which two molecules are bonded by an acid-catalyzed reaction. However, it is preferably a unit in which the compound represented by the general formula (I) or (II) is bonded to the Sp group of the formula (1) at any position of the compound.
由下述通式(I)或(II)表示的化合物的至少任一個在該化合物的任意位置鍵合於下述式(2)的*部分的化合物作為單元B包含在聚合物。通過上述聚合物含有上述單元B,可提高對於粒子束或電磁波的敏感度。 At least one compound represented by the following general formula (I) or (II) is bonded to the * portion of the following formula (2) at any position in the compound as a unit B in the polymer. By including the above unit B in the above polymer, the sensitivity to particle beams or electromagnetic waves can be improved.
上述式(2)中,R1、L以及Sp與上述通式(1)相同。 In the above formula (2), R 1 , L, and Sp are the same as those in the above general formula (1).
上述通式(I)中,R2以及R3各自獨立地選自氫原子;供電子基團;以及吸電子性基團的任一個。若R2以及R3中至少一個為上述供電子基團,可提高酸反應性而優選。 In the general formula (I), R2 and R3 are each independently selected from a hydrogen atom, an electron-donating group, and an electron-withdrawing group. It is preferred that at least one of R2 and R3 is an electron-donating group, as this enhances acid reactivity.
E優選選自直接鍵合;氧原子;硫原子;以及亞甲基的任一個。 E is preferably selected from any one of a direct bond, an oxygen atom, a sulfur atom, and a methylene group.
n1為0或1的整數,n4以及n5分別為1~2的整數,n4+n5為2~4。 n 1 is an integer of 0 or 1, n 4 and n 5 are integers of 1 to 2 respectively, and n 4 +n 5 is 2 to 4.
n4為1時n2為0~4的整數,n4為2時n2為0~6的整數。 When n 4 is 1, n 2 is an integer from 0 to 4; when n 4 is 2, n 2 is an integer from 0 to 6.
n5為1時n3為0~4的整數,n5為2時n3為0~6的整數。 When n 5 is 1, n 3 is an integer from 0 to 4; when n 5 is 2, n 3 is an integer from 0 to 6.
n2為2以上且R2為供電子基團或吸電子性基團時,2個R2可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個互相形成環結構。 When n2 is 2 or more and R2 is an electron-donating group or an electron-withdrawing group, the two R2s may form a ring structure with each other directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group via a single bond.
n3為2以上且R3為供電子基團或吸電子性基團時,2個R3可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個互相形成環結構。 When n3 is 2 or more and R3 is an electron-donating group or an electron-withdrawing group, two R3 groups may form a ring structure with each other directly or through a single bond via any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
上述式(I)中用於形成環結構的含二價氮原子基可列舉與上述式(a1)中含二價氮原子基相同的。 The divalent nitrogen atom-containing groups used to form the ring structure in the above formula (I) can be the same as the divalent nitrogen atom-containing groups in the above formula (a1).
上述通式(II)中,R4各自獨立地為選自氫原子;供電子基團;以及吸電子性基團的任一個。優選為,R4中至少一個為所述供電子基團,從而提高酸反應性。 In the above general formula (II), each R 4 is independently selected from a hydrogen atom, an electron-donating group, and an electron-withdrawing group. Preferably, at least one of the R 4 is an electron-donating group to enhance acid reactivity.
R5為選自氫原子;可具有取代基的烷基;以及可具有取代基的烯基的任一個,上述R5中至少一個亞甲基可由含二價雜原子基取代。 R 5 is any one selected from a hydrogen atom; an alkyl group which may have a substituent; and an alkenyl group which may have a substituent. At least one methylene group in the above R 5 may be substituted by a divalent heteroatom-containing group.
另外,R5可以與具有該R5的羥基亞甲基鍵合的苯環共同形成環結構。 In addition, R 5 may form a ring structure together with the benzene ring bonded to the hydroxymethylene group having R 5 .
作為R5的烷基可列舉碳原子數1~12的直鏈、支鍊或環狀的烷基。具體而言,可列舉與R6b相同的烷基。 Examples of the alkyl group for R 5 include linear, branched, or cyclic alkyl groups having 1 to 12 carbon atoms. Specifically, examples include the same alkyl groups as for R 6b .
作為R5具有的取代基,可列舉上述Sp具有的與上述第1個取代基相同的取代基。 Examples of the substituent possessed by R 5 include the same substituents as those possessed by the above-mentioned first substituent for Sp.
n6為0~7的整數,n7為1或2,n7為1時n6為0~5的整數,n7為2時n6為0~7的整數。 n 6 is an integer from 0 to 7, n 7 is 1 or 2. When n 7 is 1, n 6 is an integer from 0 to 5. When n 7 is 2, n 6 is an integer from 0 to 7.
n6為2以上且R4為供電子基團或吸電子性基團時,2個R4可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個互相形成環結構。上述式(II)中形成環結構的含二價氮原子基可列舉與上述式(a1)中含二價氮原子基相同的。 When n6 is 2 or greater and R4 is an electron-donating group or an electron-withdrawing group, the two R4 groups may form a ring structure with each other directly or through a single bond via any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group. Examples of the divalent nitrogen atom-containing group forming a ring structure in the above formula (II) include the same as the divalent nitrogen atom-containing group in the above formula (a1).
R2、R3以及R4的供電子基團可列舉:烷基(-R13)、該烷基(-R13)的碳碳單鍵的至少一個由碳碳雙鍵取代的烯基;以及對於羥基鍵合的次甲基碳所鍵合的芳香環,鍵合於該芳香環鄰位或對位的烷氧基(-OR13)以及烷硫基(-SR13)等。 Examples of electron-donating groups for R 2 , R 3 , and R 4 include: alkyl groups (-R 13 ), alkenyl groups in which at least one carbon-carbon single bond of the alkyl group (-R 13 ) is replaced by a carbon-carbon double bond; and aromatic rings bonded to the methine carbon of the hydroxyl group, alkoxy groups (-OR 13 ) and alkylthio groups (-SR 13 ) bonded to the ortho or para position of the aromatic ring.
上述R13優選為碳原子數1以上的烷基。作為碳原子數1以上的烷基的具體例,如為優選為甲基、乙基、正丙基、正丁基、正戊基、正己基、正辛基以及正癸基等直鏈狀烷基;異丙基、異丁基、叔丁基、異戊基、叔戊基、2-乙基己基等支鏈狀烷基;環丙基、環丁基、環戊基、環己基、金剛烷-1-基、金剛烷-2-基、降冰片烷-1-基以及降冰片烷-2-基等脂環族烷基;這些中一個氫由三甲基甲矽烷基、三乙基甲矽烷基以及二甲基乙基甲矽烷基等三烷基甲矽烷基取代的甲矽烷基取代烷基;上述烷基中,沒有直接鍵合於上述化合物(I)或(II)具有的芳香環的碳原子所具有的氫原子的至少一個由氰基或氟基等取代的烷基等。上述R13優選為碳原子數為4以下。 The above-mentioned R13 is preferably an alkyl group having 1 or more carbon atoms. Specific examples of the alkyl group having 1 or more carbon atoms include linear alkyl groups such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-octyl, and n-decyl; branched alkyl groups such as isopropyl, isobutyl, tert-butyl, isopentyl, tert-pentyl, and 2-ethylhexyl; cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, adamantane-1-yl, adamantane-2-yl, norbornane-1-yl, and cyclohexyl. and alicyclic alkyl groups such as norbornan-2-yl; silyl-substituted alkyl groups in which one hydrogen atom is substituted by a trialkylsilyl group such as trimethylsilyl, triethylsilyl, and dimethylethylsilyl; and alkyl groups in which at least one hydrogen atom not directly bonded to a carbon atom of an aromatic ring in the above-mentioned compound (I) or (II) is substituted by a cyano group, a fluoro group, or the like. R 13 preferably has 4 or fewer carbon atoms.
R2、R3以及R4的吸電子性基團可列舉:-C(=O)R13a(R13a為可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基。);-C(=O)R13b(R13b為可具有取代基的碳原子數6~14的芳基。);-C(=O)OR13a;-SO2R13a;-SO2R13b;硝基;取代於亞硝基、三氟甲基、羥基的間位的-OR13a;取代於羥基的間位的-OR13b;取代於羥基的間位的-SR13a;取代於羥基的間位的-SR13b;以及上述-C(=O)R13a、-C(=O)OR13a、-SO2R13a以及SR13a中的碳碳單鍵的至少一個由碳碳雙鍵取代的基或由碳碳三鍵鍵合取代的基。 Examples of the electron-withdrawing groups for R 2 , R 3 , and R 4 include: -C(=O)R 13a (R 13a is a linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms which may have a substituent); -C(=O)R 13b (R 13b is an aryl group having 6 to 14 carbon atoms which may have a substituent); -C(=O)OR 13a ; -SO 2 R 13a ; -SO 2 R 13b ; a nitro group; -OR 13a substituted at the meta-position of a nitroso group, a trifluoromethyl group, or a hydroxy group; -OR 13b substituted at the meta-position of a hydroxy group; -SR 13a substituted at the meta-position of a hydroxy group; -SR 13b substituted at the meta-position of a hydroxy group; and the above-mentioned -C(=O)R 13a . At least one of the carbon-carbon single bonds in -C(=O)OR 13a , -SO 2 R 13a , and SR 13a is substituted by a carbon-carbon double bond or a carbon-carbon triple bond.
R13a和R13b可具有的取代基可列舉與上述Sp具有的上述第1取代基相同的選項。 The substituents that R 13a and R 13b may have include the same options as those for the first substituent that Sp may have.
上述通式(I)或(II)所示的化合物例如具體可列舉以下所示的化合物。 Specific examples of the compounds represented by the above general formula (I) or (II) include the following compounds.
本發明的聚合物的一個方式的聚合物為,上述通式(I)或(II)所示的化合物的任一個作為在該化合物的任意位置鍵合於上述式(2)的*部分的單元B包含在聚合物。此時,鍵合於上述式(2)的*部分的位置優選R2、R3以及R4的任一個。例如, 上述通式(I)所示的化合物的情況下,代替R2中的1個H,優選具有鍵合於上述式(2)的*部分的鍵合手。 One embodiment of the polymer of the present invention comprises any one of the compounds represented by the general formula (I) or (II) as a unit B bonded to the * portion of the formula (2) at any position in the compound. In this case, the position bonded to the * portion of the formula (2) is preferably any one of R 2 , R 3 , and R 4 . For example, in the case of the compound represented by the general formula (I), it is preferred that a bonding hand be present that is bonded to the * portion of the formula (2) instead of one H in R 2 .
上述單元B優選列舉:上述式(2)中R1為氫原子或直鏈烷基、L羰氧基、羰氨基或亞苯二基的單元。 Preferred examples of the above-mentioned unit B include: units in the above-mentioned formula (2) wherein R 1 is a hydrogen atom or a linear alkyl group, a carbonyloxy group, a carbonylamino group or a phenylenediyl group.
另外,從LWR的觀點考慮,上述單元B優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R1特別優選為,乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 From the perspective of LWR, the unit B preferably comprises a unit in which L is a carbonyloxy group or a carbonylamino group, Sp is a direct bond, and R is a methyl group, wherein the methyl group has at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent. Particularly preferred R having the first substituent are ethyl, isopropyl, butyl, halogenated methyl (e.g., fluoromethyl, chloromethyl, bromomethyl, iodomethyl), and benzyl.
本發明的一個方式的聚合物為,上述聚合物中可具有2種以上上述單元B。 One embodiment of the present invention is a polymer that may contain two or more types of the aforementioned unit B.
(單元C) (Unit C)
上述單元C是具有自由基產生結構的單元,該自由基產生結構含有選自碳原子與碳原子的多重鍵合以及碳原子與雜原子的多重鍵合的至少一個多重鍵合,只要至少在聚合物的局部照射粒子束或電磁波從而產生第2自由基,則沒有特別限定。 The unit C is a unit having a radical-generating structure containing at least one type of multiple bond selected from multiple bonds between carbon atoms and multiple bonds between carbon atoms and heteroatoms. The structure is not particularly limited as long as the second radical is generated by irradiating at least a portion of the polymer with a particle beam or electromagnetic wave.
通過照射粒子束或電磁波等可在上述單元A與上述單元C之間引起分子內交聯反應。 By irradiating with particle beams or electromagnetic waves, an intramolecular cross-linking reaction can be induced between the above-mentioned unit A and the above-mentioned unit C.
上述單元C中的多重鍵合只要能由粒子束或電磁波的影響產生自由基陽離子,該自由基陽離子分解為第2自由基和陽離子,則沒有特別限定,但並非包含在苯類芳香族內,且優選為至少是下述所示的鍵合的任一個。苯類芳香族除 苯之外,還包含具有萘以及薁等苯骨架的芳香族。“不是包含在苯類芳香族內的多重鍵合”是指不是這些芳香族具有的多重鍵合。 The multiple bonds in the unit C are not particularly limited as long as they can generate radical cations under the influence of a particle beam or electromagnetic waves, and these radical cations decompose into second radicals and cations. However, they are not included in benzene aromatics and are preferably at least one of the bonds listed below. Benzene aromatics include, in addition to benzene, aromatics having a benzene skeleton such as naphthalene and azulene. "Multiple bonds not included in benzene aromatics" refers to multiple bonds not possessed by these aromatics.
含有上述多重鍵合的自由基產生結構具體而言為,具有選自烷基苯酮骨架、醯基肟骨架以及芐基縮酮的任一個的單元。具有這些骨架,則可具有任意取代基,具有烷基苯酮骨架的單元包含α-氨基苯乙酮骨架等。更具體而言,優選為至少由下述通式(4)的任一個表示的結構。 Specifically, the radical-generating structure containing the above-mentioned multiple bonds is a unit having any one selected from an alkylphenone skeleton, an acyl oxime skeleton, and a benzyl ketal. These skeletons may have any substituents, and the unit having an alkylphenone skeleton includes an α-aminoacetophenone skeleton, etc. More specifically, a structure represented by at least one of the following general formulas (4) is preferred.
上述通式(4)中,R1、L、Sp分別選自與上述通式(1)的L以及Sp相同的選項。R7各自獨立地為選自氫原子;羥基;-Ra(Ra為可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基);-ORa;以及該Ra中碳碳單鍵的至少一個由碳碳雙鍵取代的基:以及-Rb(Rb為可具有取代基的碳原子數6~14的芳基)中的任一個, 2個以上R3可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基中的任一個形成環結構。 In the general formula (4), R 1 , L, and Sp are each selected from the same group as L and Sp in the general formula (1). R 7 is each independently selected from a hydrogen atom; a hydroxyl group; -Ra ( Ra is a linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms which may have a substituent); -OR a ; a group in which at least one carbon-carbon single bond in said Ra is replaced by a carbon-carbon double bond; and -R b (R b is an aryl group having 6 to 14 carbon atoms which may have a substituent). Two or more R 3 may form a ring structure via a single bond, directly or through a group selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
作為Ra,可列舉與R13a的烷基相同的選項。作為Rb,可列舉與R13b的芳基相同的選項。 As R a , the same options as those for the alkyl group for R 13a can be listed. As R b , the same options as those for the aryl group for R 13b can be listed.
作為Ra和Rb可具有的取代基,可列舉與上述Sp具有的取代基相同的選項。 As substituents that Ra and Rb may have, the same options as those for the substituents that Sp may have are listed above.
但是,上述式(4)中R7的3個優選為非氫原子。另外,上述式(4)中,3個R7中至少一個優選為OH。通過作為上述單元C具有OH,可引起單元B與單元C之間交聯反應。 However, in the above formula (4), the three R 7 are preferably non-hydrogen atoms. In addition, in the above formula (4), at least one of the three R 7 is preferably OH. By having OH as the above unit C, a cross-linking reaction can be induced between the unit B and the unit C.
R8為選自-Ra;-Rb;-ORa;-SRa;-ORb;-SRb;-OC(=O)Ra;-OC(=O)Rb;-C(=O)ORa;-C(=O)ORb;-OC(=O)ORa;-OC(=O)ORb;-NHC(=O)Ra;-NRaC(=O)Ra;-NHC(=O)Rb;-NRbC(=O)Rb;-NRaC(=O)Rb;-NRbC(=O)Ra;-N(Ra)2;-N(Rb)2;-N(Ra)(Rb);-SO3Ra;-SO3Rb;-SO2Ra;-SO2Rb;該-Ra中碳碳單鍵的至少一個由碳碳雙鍵取代的基;以及硝基的任一個。 -R a ;-NHC(=O)R b ;-NR b C(=O)R b ;-NR a C(=O)R b ;-NR b C(=O)R a ;-N(R a ) 2 ;-N(R b ) 2 ;-N(R a )(R b );-SO 3 R a ;-SO 3 R b ;-SO 2 R a ;-SO 2 R b ;the-R a) wherein at least one of the carbon-carbon single bonds in the group a is replaced by a carbon-carbon double bond; and any one of the nitro groups.
上述式(4)中,m1為2以上時,2個R8可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基中的任一個形成環結構。 In the above formula (4), when m 1 is 2 or more, two R 8 groups may form a ring structure via a single bond, directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
m2為1~3的整數,m2為1時m1為0~4的整數,m2為2時m1為0~6的整數,m2為3時m1為0~8的整數。 m2 is an integer from 1 to 3. When m2 is 1 , m1 is an integer from 0 to 4. When m2 is 2 , m1 is an integer from 0 to 6. When m2 is 3, m1 is an integer from 0 to 8.
上述單元C優選為,上述式(4)中R1為氫原子或直鏈的烷基、L為羰氧基、羰氨基或亞苯二基的單元。 The unit C is preferably a unit in which R 1 in the above formula (4) is a hydrogen atom or a linear alkyl group, and L is a carbonyloxy group, a carbonylamino group or a phenylenediyl group.
另外,從LWR的觀點考慮,上述單元C優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R1特別優選為,乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 From the perspective of LWR, the unit C preferably comprises a unit in which L represents a carbonyloxy group or a carbonylamino group, Sp represents a direct bond, and R1 represents a methyl group, wherein the methyl group comprises at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent. Particularly preferred examples of R1 as the first substituent include ethyl, isopropyl, butyl, halogenated methyl groups (e.g., fluoromethyl, chloromethyl, bromomethyl, iodomethyl), and benzyl.
本發明的一個方式的聚合物也可以在上述聚合物中具有2種以上上述單元C。 The polymer of one embodiment of the present invention may also contain two or more types of the above-mentioned unit C in the above-mentioned polymer.
(單元D) (Unit D)
本發明的一個方式的聚合物,除上述單元A~C之外,優選還含有具有芳氧基的單元(以下稱為“單元D”)。上述單元D優選苯酚結構以該結構的任意位置鍵合於上述式(2)的*部分的單元。 The polymer of one embodiment of the present invention preferably contains a unit having an aryloxy group (hereinafter referred to as "unit D") in addition to the above-mentioned units A to C. The above-mentioned unit D is preferably a unit having a phenol structure bonded to the * portion of the above-mentioned formula (2) at any position of the structure.
單元D只要是能夠提高上述單元A產生酸的產生效率,則沒有特別限定,具體而言例如可列舉下述所示的單元。 Unit D is not particularly limited as long as it can improve the efficiency of acid generation by the above-mentioned unit A. Specific examples include the following units.
優選為,上述通式中R11各自獨立地選自氫原子以及烷基的任一個。R11的烷基可具有取代基。 Preferably, in the above general formula, R 11 is independently selected from a hydrogen atom and an alkyl group. The alkyl group represented by R 11 may have a substituent.
上述烷基可列舉,甲基、乙基、異丙基、正異丙基、仲丁基、叔丁基、正丁基、戊基等碳原子數1~5的直鏈狀或支鏈狀的烷基。 The above-mentioned alkyl groups include methyl, ethyl, isopropyl, n-isopropyl, sec-butyl, tert-butyl, n-butyl, pentyl and other linear or branched alkyl groups with 1 to 5 carbon atoms.
上述烷基可具有的取代基可列舉,羥基、磺醯氧基、烷羰氧基、烷氧羰基、氰基、甲氧基、乙氧基等。 The substituents that the above-mentioned alkyl groups may have include hydroxyl, sulfonyloxy, alkylcarbonyloxy, alkoxycarbonyl, cyano, methoxy, ethoxy, etc.
R11可具有的取代基可列舉與上述Sp具有的上述第1取代基相同的。 The substituent that R 11 may have is the same as the first substituent that Sp may have.
上述式中,2個以上R11不是氫原子時,該R11不是氫原子的2個R11可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個形成環結構。 In the above formula, when two or more R 11 are not hydrogen atoms, the two R 11 that are not hydrogen atoms may form a ring structure via a single bond directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
n8為4。 n 8 is 4.
單元D具體而言可列舉由4-羥基苯基(甲基)丙烯酸酯等單體構成的單元。 Specifically, examples of unit D include units composed of monomers such as 4-hydroxyphenyl (meth)acrylate.
通過上述聚合物含有上述單元D,可提高酸的產生效率。 By including the above-mentioned unit D in the above-mentioned polymer, the acid generation efficiency can be improved.
上述單元D優選為,上述式(2)中R1為氫原子或直鏈的烷基、L為羰氧基或亞苯二基的單元。 The unit D is preferably a unit in which R 1 in the above formula (2) is a hydrogen atom or a linear alkyl group, and L is a carbonyloxy group or a phenylenediyl group.
另外,從LWR的觀點考慮,單元D優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R1特別優選為,乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 From the perspective of LWR, the unit D preferably comprises a unit in which L is a carbonyloxy group or a carbonylamino group, Sp is a direct bond, and R is a methyl group, wherein the methyl group has at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent described above. Particularly preferred R having the first substituent described above is an ethyl group, an isopropyl group, a butyl group, a halogenated methyl group (e.g., a fluoromethyl group, a chloromethyl group, a bromomethyl group, an iodomethyl group), and a benzyl group.
本發明的一個方式的聚合物也可以在上述聚合物中具有2種以上上述單元D。 The polymer of one embodiment of the present invention may also contain two or more types of the above-mentioned unit D in the above-mentioned polymer.
(單元E) (Unit E)
本發明的一個方式的聚合物,除上述單元A~D之外,優選還含有具有選自Sn、Sb、Ge、Bi以及Te的金屬原子的含有機金屬化合物單元E(以下稱為“單元E”)。 The polymer of one embodiment of the present invention preferably contains, in addition to the above-mentioned units A to D, an organometallic compound unit E (hereinafter referred to as "unit E") having a metal atom selected from Sn, Sb, Ge, Bi, and Te.
上述單元E中含有的金屬原子,只要對於EUV或電子束具有高吸收力則無特別限定,可以是上述金屬原子之外元素週期表第10~16族的原子。 The metal atoms contained in the above-mentioned unit E are not particularly limited as long as they have a high absorption capacity for EUV or electron beams, and may be atoms from Groups 10 to 16 of the periodic table other than the above-mentioned metal atoms.
上述單元E優選烷基錫以及芳基錫、烷基銻以及芳基銻、烷基鍺以及芳基鍺、或烷基鉍以及芳基鉍結構的任意位置鍵合於上述式(2)的*部分的單元。 The above-mentioned unit E is preferably a unit in which alkyltin and aryltin, alkylantimony and arylantimony, alkylgermanium and arylgermanium, or alkylbismuth and arylbismuth structures are bonded to the * portion of the above-mentioned formula (2) at any position.
單元E的由EUV照射產生的2次電子產生效率高,可提高上述單元A以及單元B的分解效率。單元E只要包含高EUV吸收力的上述金屬原子則沒有特別限定,具體而言可列舉以下所示的單元。 Unit E has a high efficiency in generating secondary electrons from EUV irradiation, which can improve the decomposition efficiency of the aforementioned units A and B. Unit E is not particularly limited as long as it contains the aforementioned metal atoms with high EUV absorption. Specifically, the following units are exemplified.
優選為,上述通式中R12a各自獨立地選自氫原子以及烷基的任一個。R12a的烷基可具有取代基。 Preferably, in the above general formula, R 12a is independently selected from a hydrogen atom and an alkyl group. The alkyl group of R 12a may have a substituent.
上述烷基可列舉,甲基、乙基、異丙基、正異丙基、仲丁基、叔丁基、正丁基、戊基等碳原子數1~5的直鏈狀或支鏈狀的烷基。 The above-mentioned alkyl groups include methyl, ethyl, isopropyl, n-isopropyl, sec-butyl, tert-butyl, n-butyl, pentyl and other linear or branched alkyl groups with 1 to 5 carbon atoms.
上述烷基可具有的取代基可列舉,羥基、磺醯氧基、烷羰氧基、烷氧羰基、氰基、甲氧基、乙氧基等。 The substituents that the above-mentioned alkyl groups may have include hydroxyl, sulfonyloxy, alkylcarbonyloxy, alkoxycarbonyl, cyano, methoxy, ethoxy, etc.
上述式中,2個以上R12a不是氫原子時,該R12a不是氫原子的2個R12a可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個形成環結構。 In the above formula, when two or more R 12a are not hydrogen atoms, the two R 12a which are not hydrogen atoms may form a ring structure via a single bond directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
上述式中,2個以上R12b可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個形成環結構。 In the above formula, two or more R 12b may form a ring structure via a single bond, directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group.
n9為0~4的整數。 n 9 is an integer between 0 and 4.
上述通式中,R12b為選自可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~6的烯基;可具有取代基的碳原子數6~14的芳基;可具有取代基的碳原子數4~12的雜芳基;以及直接鍵合的任一個。 In the above general formula, R 12b is any one selected from a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms which may have a substituent; a linear, branched, or cyclic alkenyl group having 1 to 6 carbon atoms which may have a substituent; an aryl group having 6 to 14 carbon atoms which may have a substituent; a heteroaryl group having 4 to 12 carbon atoms which may have a substituent; and a directly bonded group.
R12b的直鏈、支鍊或環狀的烷基可列舉與上述R2b的烷基相同的選項。 Examples of the linear, branched, or cyclic alkyl group for R 12b include the same options as those for the alkyl group for R 2b described above.
R12b的直鏈、支鍊或環狀的烯基可列舉與上述R2b的烯基相同的選項。 Examples of the linear, branched, or cyclic alkenyl group for R 12b include the same options as those for the alkenyl group for R 2b described above.
R12b的碳原子數6~14的芳基可列舉與上述R2b的芳基相同的選項。R12b的碳原子數4~12的雜芳基可列舉與上述R2b的雜芳基相同的選項。 Examples of the aryl group having 6 to 14 carbon atoms for R 12b include the same options as those for the aryl group for R 2b above. Examples of the heteroaryl group having 4 to 12 carbon atoms for R 12b include the same options as those for the heteroaryl group for R 2b above.
2個以上R12a可由單鍵直接或介由選自氧原子、硫原子、含二價氮原子基以及亞甲基的任一個形成環結構。另外,3個R12b中任意2個可相互鍵合併與這些鍵合的金屬原子共同形成環結構。 Two or more R 12a groups may form a ring structure by a single bond, either directly or through any one selected from an oxygen atom, a sulfur atom, a divalent nitrogen atom-containing group, and a methylene group. Furthermore, any two of the three R 12b groups may be bonded to each other and to form a ring structure together with the metal atoms to which they are bonded.
R12a與R12b可具有的取代基可列舉與上述Sp具有的上述第1取代基相同的選項。 The substituents that R 12a and R 12b may have include the same options as those for the first substituent that Sp may have.
單元E具體而言可列舉由4-乙烯基苯基-三苯基錫、4-乙烯基苯基-三丁基錫、4-異丙烯基苯基-三苯基錫、4-異丙烯基苯基-三甲基錫、丙烯酸三甲基錫、丙烯酸三丁錫、丙烯酸三苯錫、甲基丙烯酸三甲基錫、甲基丙烯酸三丁錫、甲基丙烯酸三苯錫、4-乙烯基苯基-二苯基銻、4-異丙烯基苯基-二苯基銻、4-乙烯基苯基-三苯基鍺烷、4-乙烯基苯基-三丁基鍺烷、4-異丙烯基苯基-三苯基鍺烷以及4-異丙烯基苯基-三甲基鍺烷等單體構成的單元。 Specifically, examples of unit E include 4-vinylphenyl-triphenyltin, 4-vinylphenyl-tributyltin, 4-isopropenylphenyl-triphenyltin, 4-isopropenylphenyl-trimethyltin, trimethyltin acrylate, tributyltin acrylate, triphenyltin acrylate, trimethyltin methacrylate, tributyltin methacrylate, triphenyltin methacrylate, 4-vinylphenyl-diphenylantimony, 4-isopropenylphenyl-diphenylantimony, 4-vinylphenyl-triphenylgermanium, 4-vinylphenyl-tributylgermanium, 4-isopropenylphenyl-triphenylgermanium, and 4-isopropenylphenyl-trimethylgermanium.
上述聚合物通過含有上述單元E,可在照射粒子束或電磁波時提高2次電子的產生效率。 By containing the aforementioned unit E, the polymer can improve the efficiency of generating secondary electrons when irradiated with a particle beam or electromagnetic wave.
上述單元E優選為,上述式(2)中R1為氫原子或直鏈的烷基、L羰氧基或亞苯二基。 The above-mentioned unit E is preferably such that R 1 in the above-mentioned formula (2) is a hydrogen atom or a linear alkyl group, L-carbonyloxy group or phenylenediyl group.
另外,從LWR的觀點考慮,上述單元E優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R1特別優選為,乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 From the perspective of LWR, the unit E preferably comprises a unit in which L represents a carbonyloxy group or a carbonylamino group, Sp represents a direct bond, and R1 represents a methyl group, wherein the methyl group comprises at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent. Particularly preferred examples of R1 as the first substituent include ethyl, isopropyl, butyl, halogenated methyl groups (e.g., fluoromethyl, chloromethyl, bromomethyl, iodomethyl), and benzyl.
本發明的一個方式的聚合物為上述聚合物中可具有2種以上的上述單元E。 One embodiment of the present invention is a polymer that may contain two or more of the above-mentioned units E.
(單元F) (Unit F)
本發明的一個方式的聚合物優選更具有單元F,單元F由具有鹵素原子的下述式(7)表示。 The polymer of one embodiment of the present invention preferably further has a unit F, and the unit F is represented by the following formula (7) having a halogen atom.
上述通式(7)中,R1、L以及Sp分別選自與上述通式(2)的R1、L以及Sp相同的選項為優選。 In the above general formula (7), R 1 , L, and Sp are preferably selected from the same options as R 1 , L, and Sp in the above general formula (2).
Rh為選自可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的亞烷基氧基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烯基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的亞烯氧基;可具有取代基的碳原子數6~14的芳基;以及可具有取代基的碳原子數4~12的雜芳基中的任一個,且取代碳原子的氫原子的部分或全部由氟原子或碘原子取代。 Rh is any one selected from a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms which may have a substituent; a linear, branched or cyclic alkyleneoxy group having 1 to 12 carbon atoms which may have a substituent; a linear, branched or cyclic alkenyl group having 1 to 12 carbon atoms which may have a substituent; a linear, branched or cyclic alkenyleneoxy group having 1 to 12 carbon atoms which may have a substituent; an aryl group having 6 to 14 carbon atoms which may have a substituent; and a heteroaryl group having 4 to 12 carbon atoms which may have a substituent, and some or all of the hydrogen atoms substituted on the carbon atoms are substituted with fluorine atoms or iodine atoms.
Rh的烷基、烯基、亞烷基氧基的亞烷基、亞烯氧基的亞烯基、芳基以及雜芳基可列舉與上述Sp相同的選項。 Examples of the alkyl group, alkenyl group, alkylene group of an alkyleneoxy group, alkenylene group of an alkenyleneoxy group, aryl group, and heteroaryl group for R h include the same options as those for Sp above.
另外,這些取代基也可列舉與Sp的取代基相同的選項。 In addition, these substituents can also be listed with the same options as the substituents of Sp.
單元F具體而言可列舉由下述單體得到的單元。 Specifically, unit F can be obtained from the following monomers.
[化22]
上述單元F優選為,上述式(7)中R1為氫原子或直鏈的烷基、L羰氧基、羰氨基或亞苯二基。 The unit F is preferably such that in the formula (7), R 1 is a hydrogen atom or a linear alkyl group, L-carbonyloxy group, carbonylamino group or phenylenediyl group.
另外,從LWR的觀點考慮,上述單元F優選L為羰氧基或羰氨基、Sp為直接鍵合、R1為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R1特別優選為,乙 基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 From the perspective of LWR, the unit F preferably comprises a unit in which L represents a carbonyloxy group or a carbonylamino group, Sp represents a direct bond, and R1 represents a methyl group, wherein the methyl group comprises at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as the first substituent. Particularly preferred examples of R1 as the first substituent include ethyl, isopropyl, butyl, halogenated methyl groups (e.g., fluoromethyl, chloromethyl, bromomethyl, iodomethyl), and benzyl.
本發明的一個方式的聚合物為上述聚合物中可具有2種以上的上述單元F。 One embodiment of the present invention is a polymer that may contain two or more of the above-mentioned units F.
(其他單元) (Other units)
在不損害本發明的效果的範圍內,本發明的一個方式的聚合物除上述單元A~F之外也可以具有通常用作抗蝕劑組成物的單元。 The polymer of one embodiment of the present invention may contain units commonly used as anti-corrosion agent components in addition to the above-mentioned units A to F, within the scope that does not impair the effects of the present invention.
例如可列舉一種單元,該單元具有在上述式(2)的*部分具有含醚基、內酯骨骼、酯基、羥基、環氧基、環氧丙基、氧雜環丁烷基等骨骼(以下稱為“單元G”)。 For example, a unit can be cited, which has a skeleton containing an ether group, a lactone skeleton, an ester group, a hydroxyl group, an epoxy group, an epoxypropyl group, an oxycyclobutane group, etc. in the * part of the above formula (2) (hereinafter referred to as "unit G").
另外,可列舉一種單元,該單元具有在上述式(2)的*部分具有酒精類羥基的骨骼(以下稱為“單元H”)。該單元H不同於上述單元A~G。上述聚合物包含上述單元H,有提高分子內交聯反應百分比的傾斜而成為優選。 In addition, a unit having a skeleton with an alcoholic hydroxyl group in the * portion of the above formula (2) (hereinafter referred to as "unit H") can be cited. This unit H is different from the above units A to G. The above polymer contains the above unit H, which is preferred to increase the percentage of intramolecular cross-linking reactions.
具有含環氧基、環氧丙基以及氧雜環丁烷基等的骨骼的單元在上述單元A所產生的酸為強酸時,因導致陽離子聚合而成為優選。 Units having skeletons containing epoxy, epoxypropyl, and cyclohexane are preferred because they induce cationic polymerization when the acid generated by the above-mentioned unit A is a strong acid.
本發明的一個方式的聚合物可具由下述通式(8)表示的單元I。單元I是與上述單元A~H不同的單元。本發明的一個方式的聚合物具有單元I時,由照射粒子束或電磁波而產生的自由基的作用,聚合物主鏈易被切斷,並且可縮短曝光邊界的聚合物鏈,具有減小LWR的效果。 A polymer according to one embodiment of the present invention may have a unit I represented by the following general formula (8). Unit I is a unit different from the above-mentioned units A to H. When a polymer according to one embodiment of the present invention has unit I, the polymer main chain is easily cut by the action of free radicals generated by irradiation with a particle beam or electromagnetic wave, and the polymer chain at the exposure boundary can be shortened, which has the effect of reducing LWR.
[化23]
上述通式(8)中,各取代基優選如下:R10為選自直鏈、支鍊或環狀的碳原子數1~6的烷基;以及、直鏈、支鍊或環狀的碳原子數1~6的烯基中的任一個,該R1中的上述烷基以及烯基中至少一個氫原子可由取代基取代,L10為直接鍵合,Rc為可具有上述第1取代基的碳原子數6~12的芳基。R10的碳原子數1~6的烷基以及碳原子數1~6的烯基選自與上述R1的碳原子數1~6的烷基以及碳原子數1~6的烯基相同的選項。 In the general formula (8), each substituent is preferably selected from the group consisting of a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms; and a linear, branched, or cyclic alkenyl group having 1 to 6 carbon atoms. At least one hydrogen atom in the alkyl group or alkenyl group in R1 may be substituted with a substituent. L10 is a direct bond, and Rc is an aryl group having 6 to 12 carbon atoms that may have the first substituent. The alkyl group or alkenyl group having 1 to 6 carbon atoms in R10 is selected from the same group as the alkyl group or alkenyl group having 1 to 6 carbon atoms in R1 .
或者,R10為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個,L為羰氧基或羰氨基,Rc為可具有氫原子或上述第1取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基。 Alternatively, R 10 is a methyl group and the methyl group has at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group as described above as the first substituent; L is a carbonyloxy group or a carbonylamino group; and R c is a linear, branched, or cyclic alkyl group having 1 to 12 carbon atoms which may have a hydrogen atom or the first substituent.
另外,L為羰氧基或羰氨基、Rc為氫原子或直鏈、支鍊或環狀的碳原子數1~6的烷基、R10為甲基且該甲基具有上述第1取代基中碳原子數1~4的烷基、鹵素原子以及芳基的至少任一個以上的單元。具有上述第1取代基的R10特別優選為,乙基、異丙基、丁基、鹵化甲基(氟甲基、氯甲基、溴甲基、碘甲基等)以及芐基等。 In addition, L is a carbonyloxy group or a carbonylamino group, R is a hydrogen atom or a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms, and R is a methyl group, wherein the methyl group contains at least one of an alkyl group having 1 to 4 carbon atoms, a halogen atom, and an aryl group in the first substituent described above. Particularly preferred R in the first substituent described above is an ethyl group, an isopropyl group, a butyl group, a halogenated methyl group (e.g., a fluoromethyl group, a chloromethyl group, a bromomethyl group, an iodomethyl group), and a benzyl group.
應予說明,上述單元I為不同於上述單元A~H的單元。 It should be noted that the above-mentioned unit I is different from the above-mentioned units A to H.
上述單元I是例如由以下單體衍生的單元,這些單體可列舉:α-甲基苯乙烯衍生物、2-乙基丙烯酸以及其酯衍生物、2-芐基丙烯酸以及其酯衍生物、2-丙基丙烯酸以及其酯衍生物、2-異丙基丙烯酸以及其酯衍生物、2-丁基丙烯酸以 及其酯衍生物、2-仲丁基丙烯酸以及其酯衍生物、2-氟甲基丙烯酸以及其酯衍生物、2-氯甲基丙烯酸以及其酯衍生物、2-溴甲基丙烯酸以及其酯衍生物、2-碘甲基丙烯酸以及其酯衍生物等。 The above-mentioned unit I is, for example, a unit derived from the following monomers, which include α-methylstyrene derivatives, 2-ethylacrylic acid and its ester derivatives, 2-benzylacrylic acid and its ester derivatives, 2-propylacrylic acid and its ester derivatives, 2-isopropylacrylic acid and its ester derivatives, 2-butylacrylic acid and its ester derivatives, 2-sec-butylacrylic acid and its ester derivatives, 2-fluoromethylacrylic acid and its ester derivatives, 2-chloromethylacrylic acid and its ester derivatives, 2-bromomethylacrylic acid and its ester derivatives, 2-iodomethylacrylic acid and its ester derivatives, and the like.
上述單元I具體而言可列舉源自下述表示的單體的單元。 Specifically, the above-mentioned unit I can be listed as a unit derived from the monomers shown below.
本發明的一個方式的聚合物也可具有下述通式(9)表示的單元J。 The polymer of one embodiment of the present invention may also have a unit J represented by the following general formula (9).
上述式(9)中,R1、L以及Sp分別選自與所述通式(2)的R1、L、以及Sp相同的選項。 In the above formula (9), R 1 , L, and Sp are respectively selected from the same options as R 1 , L, and Sp in the above general formula (2).
Rd選自可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷基甲矽烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烷氧基甲矽烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烯基甲矽烷基;可具有取代基的直鏈、支鍊或環狀的碳原子數1~12的烯氧基甲矽烷基。也可包含矽氧烷鍵合,該矽氧烷鍵合是通過碳原子的部分被矽原子以及氧原子取代從而使鍵合的氫或碳替換為氧而形成的。 Rd is selected from an optionally substituted linear, branched, or cyclic alkylsilyl group having 1 to 12 carbon atoms; an optionally substituted linear, branched, or cyclic alkoxysilyl group having 1 to 12 carbon atoms; an optionally substituted linear, branched, or cyclic alkenylsilyl group having 1 to 12 carbon atoms; and an optionally substituted linear, branched, or cyclic alkenyloxysilyl group having 1 to 12 carbon atoms. Siloxane bonds may also be present, wherein some carbon atoms are replaced by silicon atoms and oxygen atoms, thereby replacing the hydrogen or carbon atoms in the bond with oxygen.
上述單元J可通過含有矽,從而提高氧氣血漿的耐蝕刻性。進一步,聚合物中作為單元J具有矽烷結構時,上述單元B在酸催化劑作用下反應生成水,該水使單元J水解成為矽烷醇形成矽氧烷鍵合而交聯,具有可提高敏感度和基板附著力的效果而優選。 Unit J, by containing silicon, can improve its etch resistance against oxygenated plasma. Furthermore, when the polymer contains a silane structure as unit J, the unit B reacts with an acid catalyst to produce water. This water hydrolyzes unit J into silanol, forming siloxane bonds and crosslinking, which is preferred for improved sensitivity and substrate adhesion.
應予說明,上述單元J是與上述單元A~I不同的單元。 It should be noted that the above-mentioned unit J is a unit different from the above-mentioned units A to I.
單元J可以是由以下單體衍生的單元,這些單體可列舉:4-三甲基甲矽烷基苯乙烯、4-三甲氧基甲矽烷基苯乙烯、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、8-甲基丙烯氧辛基三甲氧基矽烷、3-(3,5,7,9,11,11,13,15-七異丁基五環[9,5,13,9,15,15,17,13]八矽氧烷-1-基)甲基丙烯酸丙酯、3-丙烯醯氧基丙基甲基二甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基甲基二甲氧基矽烷、8-丙烯醯氧辛基三甲氧基矽烷、3-(3,5,7,9,11,11,13,15-七異丁基五環[9,5,13,9,15,15,17,13]八矽氧烷-1-基)甲基丙烯酸丙酯等。 Unit J may be a unit derived from the following monomers, which can be exemplified by: 4-trimethylsilylstyrene, 4-trimethoxysilylstyrene, 3-methacryloyloxypropylmethyldimethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropylmethyldimethoxysilane, 8-methacryloyloxyoctyltrimethoxysilane, 3-(3,5,7,9,11,11,13,15 - heptadiisobutylpentacyclo[ 9,5,13,9,15,17,13 ] ]octasiloxane-1-yl)propyl methacrylate, 3-acryloyloxypropylmethyldimethoxysilane, 3-acryloyloxypropyltrimethoxysilane, 3-acryloyloxypropylmethyldimethoxysilane, 8-acryloyloxyoctyltrimethoxysilane, 3-(3,5,7,9,11,11,13,15 - heptaisobutylpentacyclo[ 9,5,13,9,15,17,13 ]octasiloxane-1-yl)propyl methacrylate, and the like.
本發明的一個方式中的抗蝕劑組成物的特徵在於,由照射粒子束或電磁波引起分子內交聯反應。因此,可以包含單元A之外的具有鎓鹽結構的單元K。單 元K可列舉上述單元A中的陰離子X-變為下述Y-陰離子。應予說明,Y-為一價陰離子,其具有不包含羥基或硫烷基的有機基。 The resist composition in one embodiment of the present invention is characterized by an intramolecular cross-linking reaction induced by irradiation with a particle beam or electromagnetic wave. Therefore, it may contain a unit K having an onium salt structure in addition to the unit A. An example of unit K is the anion X- in the unit A described above replaced by the following Y- anion. Note that Y- is a monovalent anion having an organic group that does not include a hydroxyl group or a sulfanyl group.
Y-優選為選自烷基硫酸鹽陰離子、芳基硫酸鹽陰離子、烷基磺酸鹽陰離子、芳基磺酸鹽陰離子、烷基羧酸鹽陰離子、芳基羧酸鹽陰離子、四氟硼酸鹽陰離子、六氟膦酸鹽陰離子、二烷基磺醯亞胺陰離子、三烷基磺酸甲酯陰離子、四苯基硼酸鹽陰離子以及六氟銻酸鹽陰離子的任一個。 Y- is preferably any one selected from alkyl sulfate anions, aryl sulfate anions, alkyl sulfonate anions, aryl sulfonate anions, alkyl carboxylate anions, aryl carboxylate anions, tetrafluoroborate anions, hexafluorophosphonate anions, dialkylsulfonylimide anions, trialkylsulfonic acid methyl ester anions, tetraphenylborate anions and hexafluoroantimonate anions.
另外,Y-可列舉選自一價金屬氧鎓陰離子以及包含一價金屬氧鎓陰離子的氫原子酸陰離子的任一個。另外,Y-中烷基以及芳基的氫原子的至少1個可被氟原子取代,上述第一個可具有取代基的(但羥基被排出在外)。Y-的碳原子數優選為1~6,其中包括取代基。 In addition, Y- can be selected from any one of a monovalent metal oxonium anion and an acid anion containing a hydrogen atom of a monovalent metal oxonium anion. Furthermore, at least one of the hydrogen atoms of the alkyl and aryl groups in Y- may be substituted with a fluorine atom, and the first hydrogen atom may be substituted (but hydroxyl groups are excluded). Y- preferably has 1 to 6 carbon atoms, including substituents.
金屬氧鎓陰離子可列舉NiO2 -以及SbO3 -等。另外,相對於VO4 3-、SeO3 2-、SeO4 2-、MoO4 2-、SnO3 2-、TeO3 2-、TeO4 2-、TaO3 2-以及WO4 2-等2~3價的金屬氧鎓陰離子,可以適當添加H+、硫鎓離子、碘離子以及1~2價的金屬陽離子等,以使化合價為1價。上述1~2價的金屬陽離子可以是一般的,例如可列舉Na+、Sn2+、Ni2+等。 Examples of metal oxonium anions include NiO 2 - and SbO 3 - . Furthermore, to divalent or trivalent metal oxonium anions such as VO 4 3- , SeO 3 2- , SeO 4 2- , MoO 4 2- , SnO 3 2- , TeO 3 2- , TeO 4 2- , TaO 3 2- , and WO 4 2- , H + , sulfonium ions, iodine ions, and univalent or divalent metal cations may be appropriately added to achieve a univalent valence. The univalent or divalent metal cations may be general, such as Na + , Sn 2+ , and Ni 2+ .
作為該單元K產生的酸使用強酸(Y-為CF3SO3 -等)將有機溶劑水溶液作為顯影液使用時,其他單元優選不包括具有酸解離性基的單元作為本發明中的聚合物的單元。其理由為,其他單元包括具有酸解離性基的單元作為本發明中的聚合物的單元時,由上述單元K的分解產生的酸的作用,上述聚合物傾向於更溶於水溶性顯影液。 When a strong acid (e.g., Y- is CF 3 SO 3 - ) is used as the acid generated by the unit K and an aqueous organic solvent solution is used as a developer, it is preferable that the other units in the polymer of the present invention do not include units having acid-dissociable groups. The reason for this is that when the other units in the polymer of the present invention include units having acid-dissociable groups, the acid generated by the decomposition of the unit K causes the polymer to become more soluble in the aqueous developer.
上述單元K可作為光分解性鹼使用(單元K作為光分解性鹼使用時,也被稱為“單元K2”)。上述單元K2的陰離子優選為Y-中選自烷基羧酸鹽陰離子以及芳基羧酸鹽陰離子的任一個。應予說明,這些是具有不包括羥基或硫烷基的有機基的一價陰離子,上述烷基羧酸鹽陰離子的烷基以及上述芳基羧酸鹽陰離子的芳基具有的氫原子的至少1個可被氟原子取代。應予說明,通過上述聚合物具有單元K2具有LWR變小的效果,被要求高分辨率時有效。 The unit K can be used as a photodegradable base (when used as a photodegradable base, the unit K is also referred to as "unit K2"). The anion of the unit K2 is preferably any one selected from alkyl carboxylate anions and aryl carboxylate anions, among which Y-. These are monovalent anions having an organic group that does not include a hydroxyl group or a sulfanyl group. At least one hydrogen atom in the alkyl group of the alkyl carboxylate anion and the aryl group of the aryl carboxylate anion may be substituted with a fluorine atom. The presence of the unit K2 in the polymer reduces the LWR, which is effective when high resolution is required.
本發明的一個方式的聚合物可在上述聚合物中具有2種以上上述單元K。 The polymer of one embodiment of the present invention may contain two or more of the above-mentioned units K in the above-mentioned polymer.
上述單元A為1時,本發明的一個方式中的聚合物的摩爾比分別為,上述單元B優選為0.2~5,上述單元C優選為0~3,上述單元D優選為0~2,上述單元E優選為0~2,上述單元F優選為0~2,上述單元G優選為0~2,上述單元H優選為0~2,上述單元I優選為0~0.5,上述單元J優選為0~4,上述單元K優選為0~2。應予說明,上述聚合物作為光分解性鹼包含選自單元A1,單元A2以及單元K2中至少一個時,單元A1為1時,單元A2以及單元K2的總計以摩爾比優選為0.1~1.0,摩爾比更優選為0.3~0.6。 When the unit A is 1, the molar ratios of the polymer in one embodiment of the present invention are as follows: the unit B is preferably 0.2 to 5, the unit C is preferably 0 to 3, the unit D is preferably 0 to 2, the unit E is preferably 0 to 2, the unit F is preferably 0 to 2, the unit G is preferably 0 to 2, the unit H is preferably 0 to 2, the unit I is preferably 0 to 0.5, the unit J is preferably 0 to 4, and the unit K is preferably 0 to 2. When the polymer contains at least one selected from the unit A1, unit A2, and unit K2 as a photodegradable base, and when unit A1 is 1, the total molar ratio of the units A2 and K2 is preferably 0.1 to 1.0, and more preferably 0.3 to 0.6.
可通過將構成上述各個單元的單體成分作為原料使用,以一般方法聚合使其成為上述混合比例而得到本發明的一個方式中的聚合物。另外,可先合成包含具有鎓鹽結構的單元的聚合物(稱為“前體聚合物”),上述前體聚合物中對上述鎓鹽結構的陰離子部分進行鹽交換,作為包含具有目的陰離子的單元A的聚合物。 The polymer according to one embodiment of the present invention can be obtained by using the monomer components constituting each of the above-mentioned units as raw materials and polymerizing them according to conventional methods to achieve the above-mentioned mixing ratio. Alternatively, a polymer containing units having an onium salt structure (referred to as a "precursor polymer") can be synthesized first, and the anions of the onium salt structure in the precursor polymer can be partially salt-exchanged to obtain a polymer containing units A having the desired anion.
本發明的一個方式中的上述聚合物的分子量沒有特別限定。 The molecular weight of the polymer in one embodiment of the present invention is not particularly limited.
<2>抗蝕劑組成物 <2> Anti-corrosion Agent Composition
本發明的一個方式的抗蝕劑組成物,其特徵在於,含有上述聚合物。 One embodiment of the anti-corrosion agent composition of the present invention is characterized by containing the above-mentioned polymer.
上述聚合物之外還可以任意含有多取代的醇化合物、有機金屬化合物以及有機金屬混合物等成分。以下說明各成分。 In addition to the above polymers, the composition may optionally contain components such as polysubstituted alcohol compounds, organometallic compounds, and organometallic mixtures. Each component is described below.
抗蝕劑組成物中的上述聚合物的混合量優選為總固體成分的70~100質量%。 The mixing amount of the above polymer in the anti-corrosion agent composition is preferably 70-100% by mass of the total solid content.
(多取代的醇化合物) (Polysubstituted alcohol compounds)
本發明的一個方式的抗蝕劑組成物可以是僅含有上述聚合物的結構,也可以是除上述聚合物之外進一步含有其他成分,例如乙二醇、三甘醇、赤蘚糖醇、阿拉伯糖醇、1,4-苯二甲醇以及2,3,5,6-四氟-1,4-苯二甲醇等分子內具有2個以上羥基的化合物。通過使抗蝕劑組成物含有這些成分,可提高交聯反應的效率和對於粒子束或電磁波的敏感度。 The anti-etching agent composition of one embodiment of the present invention may contain only the aforementioned polymer or may further contain other components in addition to the aforementioned polymer, such as ethylene glycol, triethylene glycol, erythritol, arabitol, 1,4-benzenedimethanol, and 2,3,5,6-tetrafluoro-1,4-benzenedimethanol, compounds having two or more hydroxyl groups in the molecule. Including these components in the anti-etching agent composition can improve the efficiency of the crosslinking reaction and the sensitivity to particle beams or electromagnetic waves.
(有機金屬化合物以及有機金屬混合物) (Organometallic compounds and organometallic mixtures)
本發明的一個方式的抗蝕劑組成物優選進一步含有有機金屬化合物或有機金屬混合物。 The anti-corrosion agent composition of one embodiment of the present invention preferably further contains an organometallic compound or an organometallic mixture.
為了使上述單元A以及上述單元B增敏,優選上述金屬為選自Al、Cr、Mn、Fe、Co、Ni、Cu、Zn、Ga、Ge、Rh、Pd、Ag、Cd、In、Sn、Sb、Te、I、Xe、Hf、Ta、W、Re、Os、Ir、Pt、Au、Hg、Tl、Pb、Bi、Po、At、Rn以及Ra中的至少1種。 In order to enhance the sensitivity of the above-mentioned unit A and the above-mentioned unit B, the above-mentioned metal is preferably at least one selected from Al, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, Rh, Pd, Ag, Cd, In, Sn, Sb, Te, I, Xe, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, Tl, Pb, Bi, Po, At, Rn, and Ra.
上述有機金屬化合物可列舉四芳基錫、四烷基錫、雙(烷基膦)鉑等。 Examples of the above-mentioned organometallic compounds include tetraaryltin, tetraalkyltin, bis(alkylphosphine)platinum, etc.
有機金屬混合物可列舉丙烯酸鉿(IV)、丙烯酸鋯(IV)、丙烯酸鉍(III)、乙酸鉍(III)、草酸錫(II)等。 Examples of organometallic compounds include bismuth (IV) acrylate, zirconium (IV) acrylate, bismuth (III) acrylate, bismuth (III) acetate, and tin (II) oxalate.
上述有機金屬化合物以及有機金屬混合物的抗蝕劑組成物中的混合量優選相對於單元A為0~0.5摩爾當量。 The mixing amount of the above-mentioned organometallic compound and organometallic mixture in the anti-corrosion agent composition is preferably 0 to 0.5 molar equivalent relative to unit A.
(其他成分) (Other ingredients)
只要不損害本發明的效果,則本發明的一個實施方式的抗蝕劑組成物可以在任意的實施方式中混合其他成分。可混合的成分是公知的添加劑,例如可添加選自含氟防水聚合物、酸擴散控制劑,有機羧酸、表面活性劑、填充劑、顏料、抗靜電劑、阻燃劑、光穩定劑、抗氧化劑、離子捕捉劑和有機溶劑等中的至少1種。 The anti-corrosion agent composition of one embodiment of the present invention may contain other components in any embodiment, as long as the effects of the present invention are not impaired. The components that may be mixed are known additives, such as at least one selected from fluorinated water-repellent polymers, acid diffusion control agents, organic carboxylic acids, surfactants, fillers, pigments, antistatic agents, flame retardants, light stabilizers, antioxidants, ion scavengers, and organic solvents.
作為上述含氟防水聚合物,可舉出液浸曝光製程中通常使用的聚合物,優選含氟率大於上述聚合物的聚合物。由此,使用抗蝕劑組成物形成抗蝕膜時,含氟防水聚合物的防水性能夠使上述含氟防水聚合物偏在於抗蝕膜表面。 The fluorinated water-repellent polymer can be any of the polymers commonly used in immersion lithography processes, preferably one having a fluorine content greater than that of the aforementioned polymers. This allows the water-repellent properties of the fluorinated water-repellent polymer to be localized on the surface of the film when the anti-etching film is formed using the anti-etching composition.
上述酸擴散控制劑可起到抑制由光酸產生劑產生的酸在抗蝕膜中的擴散現象,抑制非曝光區域中的不優選的化學反應的效果。因此,能夠進一步提高所得抗蝕劑組成物的儲存穩定性,另外,進一步提高作為抗蝕劑的分辨率,同時能夠抑制從曝光到顯影處理之間的擱置時間的變動所引起的抗蝕圖案的線寬變化,得到製程穩定性優異的抗蝕劑組成物。 The acid diffusion control agent inhibits the diffusion of acid generated by the photoacid generator within the resist film, suppressing undesirable chemical reactions in non-exposed areas. This further improves the storage stability of the resulting resist composition, further enhancing its resolution as a resist. It also suppresses variations in the line width of the resist pattern caused by changes in the holding time between exposure and development, resulting in a resist composition with excellent process stability.
作為酸擴散控制劑,例如可舉出同一分子內有1個氮原子的化合物、有2個氮原子的化合物、有3個氮原子的化合物;含醯胺基的化合物;尿素化合物;含氮雜環化合物等。上述酸擴散控制劑作為構成上述聚合物單元的單體使用,可包含於上述聚合物。 Examples of acid diffusion control agents include compounds containing one nitrogen atom, two nitrogen atoms, and three nitrogen atoms in the same molecule; compounds containing amide groups; urea compounds; and nitrogen-containing heterocyclic compounds. These acid diffusion control agents are used as monomers constituting the polymer units and may be included in the polymer.
另外,作為酸擴散控制劑,還可使用因曝光感光而產生弱酸的光分解性鹼。作為光分解性鹼,例如可舉出因曝光分解而示出酸擴散控制性的鎓鹽化合物、碘鎓鹽化合物等。 Alternatively, a photodegradable base that generates a weak acid upon exposure to light can be used as an acid diffusion control agent. Examples of photodegradable bases include onium salt compounds and iodonium salt compounds that exhibit acid diffusion control properties upon decomposition upon exposure.
酸擴散控制劑具體而言可列舉,日本專利3577743號、日本專利公開2001-215689號、日本專利公開2001-166476號、日本專利公開2008-102383號、日本專利公開2010-243773號、日本專利公開2011-37835號以及日本專利公開2012-173505號等。 Specific examples of acid diffusion control agents include Japanese Patent No. 3577743, Japanese Patent Publication No. 2001-215689, Japanese Patent Publication No. 2001-166476, Japanese Patent Publication No. 2008-102383, Japanese Patent Publication No. 2010-243773, Japanese Patent Publication No. 2011-37835, and Japanese Patent Publication No. 2012-173505.
酸擴散控制劑的含量相對於聚合物成分100質量份優選為0.01~30質量份,更優選為0.5~20質量份,進一步優選為1~10質量份。 The content of the acid diffusion controller is preferably 0.01 to 30 parts by mass, more preferably 0.5 to 20 parts by mass, and even more preferably 1 to 10 parts by mass, relative to 100 parts by mass of the polymer component.
上述表面活性劑優選用於提高塗佈性。作為表面活性劑的例子,可舉出聚氧乙烯烷基醚類、聚氧乙烯烷基烯丙基類、聚氧乙烯聚氧丙烯嵌段共聚物類、山梨糖醇脂肪酸酯類、聚氧乙烯山梨糖醇脂肪酸酯等非離子系表面活性劑、氟系表面活性劑、有機矽氧烷聚合物等。 The surfactant is preferably used to improve coating properties. Examples of surfactants include non-ionic surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl allyls, polyoxyethylene polyoxypropylene block copolymers, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, fluorine-based surfactants, and organosilicone polymers.
表面活性劑的含量相對於聚合物成分100質量份優選為0.0001~12質量份,更優選為0.0005~1質量%。 The content of the surfactant is preferably 0.0001 to 12 parts by mass, more preferably 0.0005 to 1% by mass, relative to 100 parts by mass of the polymer component.
作為有機溶劑,例如優選乙二醇單乙醚乙酸酯、環己酮、2-庚酮、丙二醇單甲醚(PGME)、丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單甲醚丙酸酯、丙二醇單乙醚乙酸酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、β-甲氧基異丁酸甲酯、丁酸乙酯、丁酸丙酯、甲基異丁基酮、乙酸乙酯、乙酸異戊酯、乳酸乙酯、甲苯、二甲苯、乙酸環己酯、二丙酮醇、N-甲基吡咯烷酮、N,N-二甲基甲 醯胺、γ-丁內酯、N,N-二甲基乙醯胺、碳酸亞丙酯、碳酸亞乙酯等。這些有機溶劑可以單獨使用也可以組合使用。 Preferred organic solvents include, for example, ethylene glycol monoethyl ether acetate, cyclohexanone, 2-heptanone, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, methyl β-methoxyisobutyrate, ethyl butyrate, propyl butyrate, methyl isobutyl ketone, ethyl acetate, isoamyl acetate, ethyl lactate, toluene, xylene, cyclohexyl acetate, diacetone alcohol, N-methylpyrrolidone, N,N-dimethylformamide, γ-butyrolactone, N,N-dimethylacetamide, propylene carbonate, and ethylene carbonate. These organic solvents may be used alone or in combination.
<3>抗蝕劑組成物的製備方法 <3> Preparation method of anti-corrosion agent composition
本發明的一個方式的抗蝕劑組成物的製備方法沒有特別限定,通過混合,溶解或捏合等公職方法可製備上述聚合物以及其他任意成分。 The method for preparing the anti-corrosion agent composition of one embodiment of the present invention is not particularly limited, and the above-mentioned polymer and other optional components can be prepared by common methods such as mixing, dissolving, or kneading.
可以通過使構成單元A和單元B的單體適當聚合,並且根據需要通過常規方法使構成其他單元的單體適當地聚合來合成上述聚合物。但是,本發明所涉及的聚合物的製造方法不限於此。 The above polymer can be synthesized by appropriately polymerizing monomers constituting unit A and unit B, and optionally, appropriately polymerizing monomers constituting other units by conventional methods. However, the method for producing the polymer involved in the present invention is not limited thereto.
抗蝕劑組成物成分溶解於上述有機溶劑,作為固體成分濃度,優選以1~40質量%溶解。更優選1~30質量%,進一步優選3~20質量%。通過成為這種固體成分濃度的範圍,能夠實現上述膜厚。 The anti-corrosion agent composition components are dissolved in the organic solvent at a solid content concentration of preferably 1 to 40% by mass. More preferably, it is 1 to 30% by mass, and even more preferably, it is 3 to 20% by mass. By achieving the solid content concentration within this range, the aforementioned film thickness can be achieved.
本發明的一個方式的組成物可通過混合上述組成物的各成分得到,混合方法沒有特別限定。 The composition of one embodiment of the present invention can be obtained by mixing the components of the above-mentioned composition, and the mixing method is not particularly limited.
<4>部件的製造方法 <4> Component Manufacturing Method
本發明的一個方式是一種部件的製造方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;使用粒子束或電子束曝光上述抗蝕膜的光刻步驟;對經曝光的抗蝕膜進行顯影得到光刻抗蝕圖案的圖案形成步驟。 One embodiment of the present invention is a method for manufacturing a component, comprising the following steps: an anti-corrosion film forming step of forming an anti-corrosion film on a substrate using the anti-corrosion agent composition; a photolithography step of exposing the anti-corrosion film using a particle beam or an electron beam; and a pattern forming step of developing the exposed anti-corrosion film to obtain a photolithographic anti-corrosion pattern.
作為上述部件,可列舉設備或遮罩(mask)等。 Examples of the above components include equipment and masks.
作為光刻步驟中用於曝光的粒子束或電磁波,可分別列舉電子束、EUV。 As particle beams or electromagnetic waves used for exposure in the photolithography step, electron beams and EUV can be listed respectively.
光的照射量根據光固化組成物中各成分的種類以及混合比例以及塗膜的膜厚等而不同,優選為1J/cm2以下或1000μC/cm2以下。 The amount of light irradiation varies depending on the type and mixing ratio of each component in the photocurable composition and the film thickness of the coating, but is preferably 1 J/ cm2 or less or 1000 μC/ cm2 or less.
在聚合物中作為增敏單元(單元C)包含上述抗蝕劑組成物,或作為增敏化合物包含時,在粒子束或電磁波的照射後優選使用紫外線等進行二次曝光。 When the above-mentioned resist composition is included in the polymer as a sensitizing unit (unit C) or as a sensitizing compound, it is preferable to perform a secondary exposure using ultraviolet light or the like after irradiation with a particle beam or electromagnetic wave.
另外,本發明的一個方式是部件的製造方法,上述光刻步驟中,曝光上述粒子束或電磁波後照射比上述粒子束或電磁波低能量的第2活性能量線。 In addition, one embodiment of the present invention is a method for manufacturing a component, wherein in the photolithography step, after exposing the particle beam or electromagnetic wave, a second active energy ray having a lower energy than the particle beam or electromagnetic wave is irradiated.
作為第1活性能量線和第2活性能量線,本發明的幾種方式所涉及的鎓鹽只要對第2活性能量線不具有顯著的吸收就沒有特別限制,優選第1活性能量線的波長比第2活性能量線短,或者光子或粒子束的能量比第2活性能量線高。下述例示各活性能量線,但只要第1活性能量線的波長比第2活性能量線短,或者光子或粒子束的能量比第2活性能量線高,就不限定於以下例示。 The onium salts used in several embodiments of the present invention as the first and second active energy rays are not particularly limited, as long as they do not significantly absorb the second active energy ray. Preferably, the wavelength of the first active energy ray is shorter than that of the second active energy ray, or the energy of the photon or particle beam is higher than that of the second active energy ray. Examples of various active energy rays are given below, but are not limited to the examples provided that the wavelength of the first active energy ray is shorter than that of the second active energy ray, or the energy of the photon or particle beam is higher than that of the second active energy ray.
作為第1活性能量線,只要在抗蝕膜照射後能在該抗蝕膜中產生酸等活性種就沒有特別限制,例如優選可舉出KrF準分子雷射、ArF準分子雷射、電子束或極紫外線(EUV)等。 The first active energy ray is not particularly limited as long as it can generate active species such as acid in the resist film after irradiation. Preferred examples include KrF excimer lasers, ArF excimer lasers, electron beams, and extreme ultraviolet (EUV) rays.
作為第2活性能量線,如下的能量線即可。即,在第1活性能量線的照射後在抗蝕膜中產生酸,在該產生酸的作用下本發明的幾種方式的聚合物所涉及的鎓鹽的(硫)縮醛部位去保護而生成酮衍生物,該能量線能夠使該酮衍生物活化而產生酸等活性種。例如,是指KrF準分子雷射、UV、可見光等,特別優選使用UV光中的365nm(i射線)~436nm(g射線)區域的光。 The second active energy ray can be any of the following. Specifically, after irradiation with the first active energy ray, an acid is generated in the resist. This acid deprotects the (thio)acetal site of the onium salt in the polymers of the various embodiments of the present invention, generating a ketone derivative. This energy ray activates the ketone derivative to generate an acid or other active species. Examples include KrF excimer lasers, UV light, and visible light. UV light in the 365nm (i-ray) to 436nm (g-ray) range is particularly preferred.
本發明的一個方式的部件的製造方法優選在照射第1活性能量線的步驟和照射第2活性能量線的步驟之間具有由加熱絲或雷射加熱的步驟。通過具有該步驟,可提高單元A的鎓鹽的分解效率,可以進一步提高敏感度。加熱步驟可在熱板等上進行,在部件的製造方法中預烘的實施相當於該步驟。 The component manufacturing method according to one embodiment of the present invention preferably includes a heating step using a heating wire or laser between the first and second active energy ray irradiation steps. This step improves the decomposition efficiency of the onium salt in unit A, further enhancing sensitivity. The heating step can be performed on a hot plate, for example, and pre-baking in the component manufacturing method corresponds to this step.
本發明的一個方式的部件的製造方法,優選進一步包括以下步驟:蝕刻通過塗佈反轉圖案用組成物以至少覆蓋上述光刻抗蝕圖案的凹部而得到的塗膜,從而使上述光刻抗蝕圖案表面暴露的步驟;除去上述暴露的抗蝕圖案表面部分的上述抗蝕膜得到反轉圖案的步驟。 The component manufacturing method according to one embodiment of the present invention preferably further comprises the steps of: etching a coating obtained by coating a composition for a reverse pattern so as to cover at least the recessed portions of the photoresist pattern, thereby exposing the surface of the photoresist pattern; and removing the resist film from the exposed resist pattern surface portion to obtain a reverse pattern.
作為反轉圖案用組成物,可使用已知的反轉圖案用組成物,可列舉例如,國際公開WO2015/025665號公報所述的包含矽氧烷聚合物的組成物等。 As the reverse pattern composition, a known reverse pattern composition can be used, for example, a composition containing a siloxane polymer as described in International Publication No. WO2015/025665.
另外,本發明的一個方式是一種反轉圖案的形成方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;利用粒子束或電磁波,曝光上述抗蝕膜的光刻步驟;對經曝光的抗蝕膜進行顯影得到光刻抗蝕圖案的圖案形成步驟。 In addition, one aspect of the present invention is a method for forming a reverse pattern, comprising the following steps: an anti-etching film forming step of forming an anti-etching film on a substrate using the anti-etching agent composition; a photolithography step of exposing the anti-etching film using a particle beam or electromagnetic waves; and a pattern forming step of developing the exposed anti-etching film to obtain a photolithographic anti-etching pattern.
另外,本發明的一個方式是一種反轉圖案的形成方法,其包括以下步驟:利用上述抗蝕劑組成物形成抗蝕膜於基板上的抗蝕膜形成步驟;利用粒子束或電磁波,曝光上述抗蝕膜的光刻步驟;對經曝光的抗蝕膜進行顯影得到光刻抗蝕圖案的圖案形成步驟; 蝕刻通過塗佈反轉圖案用組成物以至少覆蓋上述光刻抗蝕圖案的凹部而得到的塗膜,從而使上述光刻抗蝕圖案表面暴露的步驟;除去上述暴露的抗蝕圖案表面部分的上述抗蝕膜得到反轉圖案的步驟。 In addition, one embodiment of the present invention is a method for forming a reverse pattern, comprising the following steps: a resist film forming step of forming a resist film on a substrate using the resist composition; a photolithography step of exposing the resist film using a particle beam or electromagnetic waves; a pattern forming step of developing the exposed resist film to obtain a photolithographic resist pattern; a step of etching a coating obtained by coating a reverse pattern composition so as to cover at least the recessed portions of the photolithographic resist pattern, thereby exposing the surface of the photolithographic resist pattern; and a step of removing the resist film from the exposed resist pattern surface to obtain a reverse pattern.
除使用上述抗蝕劑組成物之外,也可使用一般的反轉圖案的形成方法。 In addition to using the above-mentioned resist composition, conventional methods for forming inverse patterns can also be used.
上述基板優選Si、SiO2、SiN、SiON、TiN、WSi以及BPSG(Boron Phosphorus Silicon Glass)等無機基板,例如,在設備的製造方法的情況下,優選塗佈了有機防反射膜等的SOG(Spin on Glass)等塗佈係無機基板等。 The substrate is preferably an inorganic substrate such as Si, SiO2 , SiN, SiON, TiN, WSi, or BPSG (Boron Phosphorus Silicon Glass). For example, in the case of a device manufacturing method, a coated inorganic substrate such as SOG (Spin on Glass) coated with an organic antireflection film is preferred.
另外,在遮罩的製造方法的情況下,上述基板優選Cr、CrO、CrON、MoSi2以及SiO2等無機基板,更優選在該無機基板具有TaO等EUV吸收層。用於製造遮罩的基板可以是與用於常用遮罩的基板相同結構的,例如,透射型遮罩的情況下優選對目標的透射光透明,反射型遮罩的情況下優選對目標的光(EUV等電磁波等)具有高反射率。 Furthermore, in the mask manufacturing method, the substrate is preferably an inorganic substrate such as Cr, CrO, CrON, MoSi2 , or SiO2 , and more preferably, the inorganic substrate has an EUV absorbing layer such as TaO. The substrate used to manufacture the mask can have the same structure as that used for conventional masks. For example, in the case of a transmissive mask, it is preferably transparent to the target light being transmitted, while in the case of a reflective mask, it is preferably highly reflective to the target light (such as EUV and electromagnetic waves).
圖案形成步驟的顯影可使用常用顯影液,顯影液可列舉:鹼性顯影液、中性顯影液以及有機溶劑顯影液等。 Common developers can be used for developing the pattern formation step. These include alkaline developers, neutral developers, and organic solvent developers.
另外,上述之外的顯影液優選使用含有水溶性有機溶劑的水溶性顯影液。上述水溶性有機溶劑可以是以任意百分比混合於水的碳原子數1以上的有機化合物,具體而言可列舉,甲醇、乙醇、異丙醇、雙丙酮醇、乙二醇、乙二醇單甲醚、丙二醇、丙二醇單甲醚、三甘醇、四氫呋喃、1,3-二氧戊環、1,4-二噁烷、二甘醇二甲醚、三甘醇二甲醚、乙腈、丙酮、N,N-二甲基甲醯胺、二甲基亞碸、甲酸、乙酸、丙酸等。 In addition, it is preferred to use a water-soluble developer containing a water-soluble organic solvent other than the above-mentioned developer. The water-soluble organic solvent can be an organic compound with one or more carbon atoms mixed in water at any percentage. Specific examples include methanol, ethanol, isopropyl alcohol, diacetone alcohol, ethylene glycol, ethylene glycol monomethyl ether, propylene glycol, propylene glycol monomethyl ether, triethylene glycol, tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, acetonitrile, acetone, N,N-dimethylformamide, dimethyl sulfoxide, formic acid, acetic acid, propionic acid, and the like.
上述水溶性顯影液只要是含有1種以上水溶性有機溶劑呈現水溶液即可,也可以進一步混合非水溶性有機溶劑。上述非水溶性有機溶劑可列舉例如,與 水不混溶的酒精、與水不混溶的醚類、與水不混溶的腈、與水不混溶的酮、與水不混溶的酯(例如乙酸乙酯)和有機鹵素化合物(例如二氯甲烷)等。 The water-soluble developer solution may be an aqueous solution containing one or more water-soluble organic solvents, and may further contain a water-insoluble organic solvent. Examples of such water-insoluble organic solvents include water-immiscible alcohols, water-immiscible ethers, water-immiscible nitriles, water-immiscible ketones, water-immiscible esters (e.g., ethyl acetate), and organic halogen compounds (e.g., dichloromethane).
作為上述基板,沒有特別限定,可使用公知的基板。例如可舉出矽、氮化矽、鈦、鉭、鈀、銅、鉻、鋁等金屬製的基板;玻璃基板等。 The substrate is not particularly limited, and any known substrate can be used. Examples include substrates made of metals such as silicon, silicon nitride, titanium, tantalum, palladium, copper, chromium, and aluminum; and glass substrates.
本發明的一個方式中,作為為得到用於製作LSI的層間絕緣膜等而採用的光刻步驟的曝光所使用的活性能量線,優選可舉出UV、KrF準分子雷射、ArF準分子雷射、電子束或極紫外線(EUV)等。 In one embodiment of the present invention, active energy rays used for exposure in a photolithography step for obtaining an interlayer insulating film, etc., used in the manufacture of LSIs, preferably include UV, KrF excimer laser, ArF excimer laser, electron beam, or extreme ultraviolet (EUV) rays.
第1活性能量線的照射量根據光固化性組成物中的各成分的種類和混合比例、以及塗膜厚度等而有所不同,但優選為1J/cm2以下或1000μC/cm2以下。 The irradiation dose of the first active energy ray varies depending on the types and mixing ratios of the components in the photocurable composition, the coating thickness, etc., but is preferably 1 J/ cm2 or less or 1000 μC/ cm2 or less.
本發明的一個方式中,由上述抗蝕劑組成物形成的抗蝕膜的膜厚優選為10~200nm。上述抗蝕劑組成物採用旋塗、輥塗、流塗、浸塗、噴塗、刮塗等適當的塗佈方法塗佈在基板上,在60~150℃預焙1~20分鐘,優選在80~120℃預焙1~10分鐘形成薄膜。該塗膜的膜厚為5~200nm,優選為10~100nm。 In one embodiment of the present invention, the anti-etching film formed from the anti-etching composition preferably has a thickness of 10 to 200 nm. The anti-etching composition is applied to the substrate using an appropriate coating method such as spin coating, roll coating, flow coating, dip coating, spray coating, or doctor blade coating, and pre-baked at 60 to 150°C for 1 to 20 minutes, preferably 80 to 120°C for 1 to 10 minutes, to form a thin film. The film has a thickness of 5 to 200 nm, preferably 10 to 100 nm.
[實施例] [Example]
以下,基於實施例說明本發明的幾個方式,但本發明不受這些實施例的任何限定。 The following describes several aspects of the present invention based on embodiments, but the present invention is not limited to these embodiments.
<構成單元A的化合物A1的合成> <Synthesis of Compound A1 Constituting Unit A>
(合成例1)二苯並噻吩9-氧化物的合成 (Synthesis Example 1) Synthesis of dibenzothiophene 9-oxide
將二苯並噻吩7.0g溶解於甲酸21.0g使其成為35℃。在此滴加35質量%的過氧化氫溶液4.1g在25℃攪拌5小時。冷卻後,將反應液滴加於純水50g使固體析出。將析出固體過濾,用純水20g清洗2次後,使用丙酮進行重結晶。通過使其過濾後乾燥,得到二苯並噻吩9-氧化物7.6g。 7.0 g of dibenzothiophene was dissolved in 21.0 g of formic acid and heated to 35°C. 4.1 g of a 35% by mass hydrogen peroxide solution was added dropwise and stirred at 25°C for 5 hours. After cooling, the reaction mixture was added dropwise to 50 g of pure water to precipitate a solid. The precipitated solid was filtered, washed twice with 20 g of pure water, and recrystallized using acetone. The solid was filtered and dried to yield 7.6 g of dibenzothiophene 9-oxide.
(合成例2)9-(4-羥基苯基)二苯並噻吩碘化物的合成 (Synthesis Example 2) Synthesis of 9-(4-hydroxyphenyl)dibenzothiophene iodide
將通過上述合成例1得到的二苯並噻吩9-氧化物4.0g和苯酚2.8g溶解於甲磺酸16g使其成為25℃。在此添加五氧化二磷1.5g在室溫攪拌15小時。之後添加純水60g繼續攪拌5分鐘後、用乙酸乙酯20g清洗2次,進行分液而得到的水層中,添加碘化鉀3.6g和二氯甲烷30g,在室溫攪拌2小時。之後進行分液得到的有機 層,用純水40g清洗4次。濃縮回收的有機層,滴加於二異丙醚100g使固體析出。將析出固體過濾乾燥,得到9-(4-羥基苯基)二苯並噻吩碘化物6.6g。 4.0 g of dibenzothiophene 9-oxide and 2.8 g of phenol obtained in Synthesis Example 1 above were dissolved in 16 g of methanesulfonic acid and heated to 25°C. 1.5 g of phosphorus pentoxide was added and stirred at room temperature for 15 hours. Then, 60 g of pure water was added and stirred for 5 minutes. The mixture was washed twice with 20 g of ethyl acetate and separated. To the aqueous layer, 3.6 g of potassium iodide and 30 g of dichloromethane were added and stirred at room temperature for 2 hours. The organic layer obtained by separation was washed four times with 40 g of pure water. The recovered organic layer was concentrated and added dropwise to 100 g of diisopropyl ether to precipitate a solid. The precipitated solid was filtered and dried to yield 6.6 g of 9-(4-hydroxyphenyl)dibenzothiophene iodide.
(合成例3)9-(4-羥基苯基)二苯並噻吩甲基硫酸鹽的合成 (Synthesis Example 3) Synthesis of 9-(4-hydroxyphenyl)dibenzothiophene methyl sulfate
將通過上述合成例2得到的9-(4-羥基苯基)二苯並噻吩碘化物6.0g和硫酸二甲酯2.3g溶解於甲醇15g使其成為25℃,在室溫攪拌4小時後,添加乙酸乙酯45g使固體析出。將析出固體過濾乾燥,得到9-(4-羥基苯基)二苯並噻吩甲基硫酸鹽4.9g。 6.0 g of 9-(4-hydroxyphenyl)dibenzothiophene iodide obtained in Synthesis Example 2 above and 2.3 g of dimethyl sulfate were dissolved in 15 g of methanol and the mixture was heated to 25°C. After stirring at room temperature for 4 hours, 45 g of ethyl acetate was added to precipitate a solid. The precipitated solid was filtered and dried to obtain 4.9 g of 9-(4-hydroxyphenyl)dibenzothiophene methyl sulfate.
(合成例4)9-(4-甲基丙烯醯氧基苯基)二苯並噻吩-甲基硫酸鹽(化合物a1)的合成 (Synthesis Example 4) Synthesis of 9-(4-methacryloyloxyphenyl)dibenzothiophene-methylsulfate (Compound a1)
[化29]
將通過上述合成例3得到的9-(4-羥基苯基)二苯並噻吩甲基硫酸鹽4.0g和甲基丙烯酸氯1.9g溶解於二氯甲烷25g使其成為25℃,滴加將三乙胺1.4g溶解於二氯甲烷7g的溶液,在25℃攪拌2小時。攪拌後,添加純水20g繼續攪拌10分鐘後進行分液。用純水20g清洗2次有機層後,濃縮回收的有機層滴加於二異丙醚60g從而使固體析出。將析出固體過濾乾燥,得到9-(4-甲基丙烯醯氧基苯基)二苯並噻吩-甲基硫酸鹽(化合物a1)3.0g。 4.0 g of 9-(4-hydroxyphenyl)dibenzothiophene methyl sulfate and 1.9 g of methacrylic acid chloride obtained in Synthesis Example 3 above were dissolved in 25 g of dichloromethane and heated to 25°C. A solution of 1.4 g of triethylamine dissolved in 7 g of dichloromethane was added dropwise, and the mixture was stirred at 25°C for 2 hours. After stirring, 20 g of pure water was added, and stirring continued for 10 minutes before separation. The organic layer was washed twice with 20 g of pure water, and the recovered organic layer was concentrated and added dropwise to 60 g of diisopropyl ether to precipitate a solid. The precipitated solid was filtered and dried to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate (Compound a1).
(合成例5)9-(4-甲基丙烯醯氧基苯基)二苯並噻吩1,1-二氟-2-羥基乙基磺酸鹽(化合物A1)的合成 (Synthesis Example 5) Synthesis of 9-(4-methacryloyloxyphenyl)dibenzothiophene 1,1-difluoro-2-hydroxyethylsulfonate (Compound A1)
將通過上述合成例4得到的9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯4.0g和1,1-二氟-2-羥基乙烷磺酸鈉3.2g添加於二氯甲烷25g和純水20g在25℃攪拌1小時。攪拌後進行分液,再添加1,1-二氟-2-羥基磺酸鈉1.6g和純水20g在25℃攪拌30分鐘。攪拌後進行分液,濃縮回收的有機層。溶劑蒸餾除去得到的有機層後,由柱層析(二氯甲烷/甲醇=90/10(體積比))純化,得到9-(4-甲基丙烯醯氧基苯基)二苯並噻吩1,1-二氟-2-羥基乙基磺酸鹽(化合物A1)3.0g。 4.0 g of 9-(4-methylacryloyloxyphenyl)dibenzothiophene methyl sulfate obtained in Synthesis Example 4 above and 3.2 g of sodium 1,1-difluoro-2-hydroxyethanesulfonate were added to 25 g of dichloromethane and 20 g of pure water and stirred at 25°C for 1 hour. After stirring, the mixture was separated. 1.6 g of sodium 1,1-difluoro-2-hydroxyethanesulfonate and 20 g of pure water were added and stirred at 25°C for 30 minutes. After stirring, the mixture was separated and the recovered organic layer was concentrated. The resulting organic layer was removed by distillation and then purified by column chromatography (dichloromethane/methanol = 90/10 (volume ratio)) to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)dibenzothiophene 1,1-difluoro-2-hydroxyethylsulfonate (Compound A1).
<構成單元A的化合物A2的合成> <Synthesis of Compound A2 Constituting Unit A>
(合成例6)(4-羥基)苯基二苯基磺酸碘的合成 (Synthesis Example 6) Synthesis of (4-Hydroxy)phenyldiphenylsulfonic Acid Iodide
用二苯亞碸代替二苯並噻吩9-氧化物之外,進行與上述合成例2同樣的操作,得到了(4-羥基苯基)二苯基磺酸碘5.9g。 The same procedures as in Synthesis Example 2 were followed, except that diphenylsulfone was used instead of dibenzothiophene 9-oxide, to obtain 5.9 g of (4-hydroxyphenyl)diphenylsulfonate iodide.
(合成例7)(4-甲基丙烯醯氧基)苯基二苯基磺酸-三氟甲磺酸鹽(化合物a2)的合成 (Synthesis Example 7) Synthesis of (4-Methacryloyloxy)phenyldiphenylsulfonic acid trifluoromethanesulfonate (Compound a2)
[化32]
用(4-羥基苯基)二苯基磺酸-甲基硫酸鹽代替9-(4-羥基苯基)二苯並噻吩甲基硫酸鹽,用矽膠柱色譜法(二氯甲烷/甲醇=9/1)代替由二異丙醚進行的固體析出之外,進行與上述合成例4同樣的操作,得到9-(4-甲基丙烯醯氧基苯基)二苯並噻吩-三氟甲磺酸鹽(化合物a2)3.8g。 The same procedures as in Synthesis Example 4 were followed, except that (4-hydroxyphenyl)diphenylsulfonic acid-methyl sulfate was used instead of 9-(4-hydroxyphenyl)dibenzothiophene methyl sulfate, and solid precipitation was performed using silica gel column chromatography (dichloromethane/methanol = 9/1) instead of diisopropyl ether, to obtain 3.8 g of 9-(4-methacryloyloxyphenyl)dibenzothiophene trifluoromethanesulfonate (Compound a2).
(合成例8)9-(4-甲基丙烯醯氧基苯基)二苯基鋶1,1-二氟-2-羥基乙基磺酸鹽(化合物A2)的合成 (Synthesis Example 8) Synthesis of 9-(4-methacryloyloxyphenyl)diphenylphosphine 1,1-difluoro-2-hydroxyethylsulfonate (Compound A2)
用(4-甲基丙烯醯氧基)苯基二苯基鋶硫酸甲酯代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯之外,進行與上述合成例5同樣的操作,得到了9-(4-甲基丙烯醯氧基苯基)二苯基鋶1,1-二氟-2-羥基乙基磺酸鹽(化合物A2)3.0g。 The same procedures as in Synthesis Example 5 were followed, except that (4-methacryloyloxy)phenyldiphenylcoppermonium methyl sulfate was used instead of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate, to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)diphenylcoppermonium 1,1-difluoro-2-hydroxyethylsulfonate (Compound A2).
<構成單元A的化合物A3的合成> <Synthesis of Compound A3 Constituting Unit A>
(合成例9)9-(4-甲基丙烯醯氧基苯基)二苯基鋶1,1,2-三氟-3-羥丙基磺酸鹽(化合物A3)的合成 (Synthesis Example 9) Synthesis of 9-(4-methacryloyloxyphenyl)diphenylphosphine 1,1,2-trifluoro-3-hydroxypropylsulfonate (Compound A3)
用(4-甲基丙烯醯氧基)苯基二苯基鋶硫酸甲酯代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯,用1,1,2-三氟-2-羥基丙磺酸鈉代替1,1-二氟-2-羥基乙烷磺酸鈉之外,進行與上述合成例5同樣的操作,得到了9-(4-甲基丙烯醯氧基苯基)二苯基鋶1,1,2-三氟-3-羥丙基磺酸鹽(化合物A3)3.0g。 The same procedures as in Synthesis Example 5 were performed, except that (4-methacryloyloxy)phenyldiphenyluronium methyl sulfate was used instead of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate, and sodium 1,1,2-trifluoro-2-hydroxypropanesulfonate was used instead of sodium 1,1,2-trifluoro-2-hydroxypropanesulfonate, to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)diphenyluronium 1,1,2-trifluoro-3-hydroxypropanesulfonate (Compound A3).
<構成單元A的化合物A4的合成> <Synthesis of Compound A4 Constituting Unit A>
(合成例10)9-(4-甲基丙烯醯氧基苯基)二苯基鋶3-烯丙氧基-2-羥丙基磺酸鹽(化合物A4)的合成 (Synthesis Example 10) Synthesis of 9-(4-methacryloyloxyphenyl)diphenylphosphine 3-allyloxy-2-hydroxypropylsulfonate (Compound A4)
[化35]
用(4-甲基丙烯醯氧基)苯基二苯基鋶硫酸甲酯代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯,用3-烯丙氧基-2-羥基丙磺酸鈉代替1,1-二氟-2-羥基乙烷磺酸鈉之外,進行與上述合成例5同樣的操作,得到了9-(4-甲基丙烯醯氧基苯基)二苯基鋶3-烯丙氧基2-羥丙基磺酸鹽(化合物A4)3.0g。 The same procedures as in Synthesis Example 5 were followed, except that (4-methacryloyloxy)phenyldiphenyluronium methyl sulfate was used in place of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate, and sodium 3-allyloxy-2-hydroxypropanesulfonate was used in place of sodium 1,1-difluoro-2-hydroxyethanesulfonate, to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)diphenyluronium 3-allyloxy-2-hydroxypropanesulfonate (Compound A4).
<構成單元A的化合物A5的合成> <Synthesis of Compound A5 Constituting Unit A>
(合成例11)9-(4-甲基丙烯醯氧基苯基)二苯基鋶-3-巰基丙基磺酸鹽(化合物A5)的合成 (Synthesis Example 11) Synthesis of 9-(4-methacryloyloxyphenyl)diphenylphosphine-3-hydroxypropylsulfonate (Compound A5)
用(4-甲基丙烯醯氧基)苯基二苯基鋶硫酸甲酯代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯,用3-巰基丙烷磺酸鈉代替1,1-二氟-2-羥基乙烷磺酸鈉之外,進行與上述合成例5同樣的操作,得到了9-(4-甲基丙烯醯氧基苯基)二苯基鋶-3-巰基丙基磺酸鹽(化合物A5)3.0g。 The same procedures as in Synthesis Example 5 were followed, except that (4-methacryloyloxy)phenyldiphenylphosphine methyl sulfate was used in place of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate and sodium 3-hydroxypropanesulfonate was used in place of sodium 1,1-difluoro-2-hydroxyethanesulfonate, to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)diphenylphosphine-3-hydroxypropanesulfonate (Compound A5).
<構成單元A的化合物A6的合成> <Synthesis of Compound A6 Constituting Unit A>
(合成例12)5-(4-羥基萘基)四亞甲基鋶-對甲苯磺酸鹽的合成 (Synthesis Example 12) Synthesis of 5-(4-hydroxynaphthyl)tetramethylenetrium p-toluenesulfonate
用四亞甲基亞碸代替二苯並噻吩-9-氧化物,用1-萘酚代替苯酚,用對甲苯磺酸鈉代替碘化鉀之外,進行與上述合成例2同樣的操作,得到了5-(4-羥基萘基)四亞甲基鋶-對甲苯磺酸鹽3.5g。 The same procedures as in Synthesis Example 2 were followed, except that tetramethylenesulfonium was used in place of dibenzothiophene-9-oxide, 1-naphthol was used in place of phenol, and sodium p-toluenesulfonate was used in place of potassium iodide. 3.5 g of 5-(4-hydroxynaphthyl)tetramethylenecopperium p-toluenesulfonate was obtained.
(合成例13)5-(4-甲基丙烯醯氧基萘基)四亞甲基鋶-對甲苯鋶的合成 (Synthesis Example 13) Synthesis of 5-(4-methylacryloyloxynaphthyl)tetramethylenecopperium-p-toluenecopperium
[化38]
用5-(4-羥基萘基)四亞甲基鋶-三氟甲磺酸鹽代替9-(4-羥基苯基)二苯並噻吩硫酸甲酯之外,進行與上述合成例4同樣的操作,得到了(5-(4-甲基丙烯醯氧基萘基)四亞甲基鋶-對甲苯鋶5.1g。 The same procedures as in Synthesis Example 4 were followed, except that 5-(4-hydroxynaphthyl)tetramethylenecopperium trifluoromethanesulfonate was used instead of 9-(4-hydroxyphenyl)dibenzothiophene methyl sulfate to obtain 5.1 g of (5-(4-methylacryloyloxynaphthyl)tetramethylenecopperium-p-toluenecopperium).
(合成例14)5-(4-甲基丙烯醯氧基萘基)四亞甲基鋶-1,1-二氟-2-羥基乙基磺酸鹽(化合物A6)的合成 (Synthesis Example 14) Synthesis of 5-(4-methylacryloyloxynaphthyl)tetramethylenetrium-1,1-difluoro-2-hydroxyethylsulfonate (Compound A6)
用(4-甲基丙烯醯氧基)苯基二苯基鋶硫酸甲酯代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯,進行與上述合成例5同樣的操作,得到了9-(4-甲基丙烯醯氧基苯基)二苯基鋶1,1-二氟-2-羥基乙基磺酸鹽(化合物A6)3.0g。 Using (4-methacryloyloxy)phenyldiphenylcathionium methyl sulfate instead of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate, the same procedures as in Synthesis Example 5 were performed to obtain 3.0 g of 9-(4-methacryloyloxyphenyl)diphenylcathionium 1,1-difluoro-2-hydroxyethylsulfonate (Compound A6).
<構成單元A的化合物A7的合成> <Synthesis of Compound A7 Constituent Unit A>
(合成例15)2-(4-甲氧基苯甲醯基)二苯並噻吩的合成 (Synthesis Example 15) Synthesis of 2-(4-methoxybenzoyl)dibenzothiophene
將氯化鋁5.0g添加於二氯甲烷50g使其成為0℃,添加二苯並噻吩5g之後,將4-甲氧基苯甲醯氯4.6g溶解於二氯甲烷9.2g並歷時30分鐘滴加。滴加後在25℃攪拌1小時,添加純水60g再攪拌5分鐘後,用甲苯20g清洗2次。溶劑蒸餾除去得到的有機層。通過使用丙酮30g的重結晶純化得到的殘留物,得到了2-(4-甲氧基苯甲醯基)二苯並噻吩6.1g。 5.0 g of aluminum chloride was added to 50 g of dichloromethane and the mixture was heated to 0°C. After adding 5 g of dibenzothiophene, 4.6 g of 4-methoxybenzyl chloride was dissolved in 9.2 g of dichloromethane and added dropwise over 30 minutes. After stirring at 25°C for 1 hour, 60 g of pure water was added and stirred for another 5 minutes. The mixture was then washed twice with 20 g of toluene. The resulting organic layer was removed by solvent distillation. The resulting residue was purified by recrystallization from 30 g of acetone to yield 6.1 g of 2-(4-methoxybenzyl)dibenzothiophene.
(合成例16)2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物的合成 (Synthesis Example 16) Synthesis of 2-(4-methoxybenzoyl)dibenzothiophene 5-oxide
將上述合成例15得到的2-(4-甲氧基苯甲醯基)二苯並噻吩6.0g溶解於甲酸30g,在冰冷卻下向其中滴加35質量%過氧化氫溶液3.5g。之後,升溫至室溫攪拌5小時。攪拌後,向反應液滴加純水80g使固體析出。過濾析出的固體,用純水10g清洗3次後乾燥從而得到粗晶體。用丙酮100g和乙醇200g使粗晶體重結晶,得到2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物4.3g。 6.0 g of 2-(4-methoxybenzyl)dibenzothiophene obtained in Synthesis Example 15 above was dissolved in 30 g of formic acid. 3.5 g of a 35% by mass hydrogen peroxide solution was added dropwise under ice cooling. The mixture was then heated to room temperature and stirred for 5 hours. After stirring, 80 g of pure water was added dropwise to the reaction mixture to precipitate a solid. The precipitated solid was filtered, washed three times with 10 g of pure water, and dried to obtain crude crystals. The crude crystals were recrystallized from 100 g of acetone and 200 g of ethanol to obtain 4.3 g of 2-(4-methoxybenzyl)dibenzothiophene 5-oxide.
(合成例17)2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-5-氧化物的合成 (Synthesis Example 17) Synthesis of 2-[dimethoxy-(4-methoxyphenyl)methyldibenzothiophene-5-oxide]
將合成例16得到的2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物5.0g添加於甲醇20g,向其添加原甲酸三甲酯5.0g和濃硫酸20mg在60℃攪拌3小時。攪拌後,將反應溶液加入二氯甲烷60g和3質量%碳酸氫鈉水溶液10g的混合溶液攪拌10分鐘後回收有機層。將得到的有機層用水清洗3次後蒸餾除去二氯甲烷從而得到2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-5-氧化物4.6g。 5.0 g of 2-(4-methoxybenzyl)dibenzothiophene 5-oxide obtained in Synthesis Example 16 was added to 20 g of methanol. 5.0 g of trimethyl orthoformate and 20 mg of concentrated sulfuric acid were added to the mixture and stirred at 60°C for 3 hours. After stirring, the reaction solution was added to a mixed solution of 60 g of dichloromethane and 10 g of a 3% by mass aqueous sodium bicarbonate solution and stirred for 10 minutes. The organic layer was then recovered. The resulting organic layer was washed three times with water, and the dichloromethane was then distilled off to obtain 4.6 g of 2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-5-oxide.
(合成例18)4-乙烯基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A7)的合成 (Synthesis Example 18) Synthesis of 4-vinylphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A7)
向將上述合成例17得到的2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-5-氧化物4.0g、三甲基氯矽烷1.1g和三乙胺1.8g溶解於二氯甲烷15.5g溶液中,在10℃以下滴加1.0mol/L的4-乙烯基苯基溴化鎂的THF溶液15ml之後,在25℃攪拌1小時。攪拌後,將10質量%氯化銨水溶液30g在5℃以下添加後再攪拌10分鐘後,添加二氯甲烷40g和1,1-二氟-2-羥基乙烷磺酸鈉2.7g在25℃攪拌2小時左右。將此分液用水清洗3次後將二氯甲烷蒸餾除去,從而得到粗晶體。由矽膠柱層析(二氯甲烷/甲醇=90/10(體積比))純化粗晶體,得到了4-乙烯基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A7)2.6g。 To a solution of 4.0 g of 2-[dimethoxy-(4-methoxyphenyl)methyldibenzothiophene-5-oxide] obtained in Synthesis Example 17 above, 1.1 g of trimethylsilyl chloride, and 1.8 g of triethylamine dissolved in 15.5 g of dichloromethane, 15 ml of a 1.0 mol/L THF solution of 4-vinylphenylmagnesium bromide was added dropwise at below 10°C, followed by stirring at 25°C for 1 hour. After stirring, 30 g of a 10% by mass aqueous solution of ammonium chloride was added at below 5°C, followed by stirring for an additional 10 minutes. Then, 40 g of dichloromethane and 2.7 g of sodium 1,1-difluoro-2-hydroxyethanesulfonate were added, and the mixture was stirred at 25°C for approximately 2 hours. The resulting fraction was washed three times with water, and the dichloromethane was distilled off to obtain crude crystals. The crude crystals were purified by silica gel column chromatography (dichloromethane/methanol = 90/10 (volume ratio)) to obtain 2.6 g of 4-vinylphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A7).
<構成單元A的化合物A8的合成> <Synthesis of Compound A8 Constituent Unit A>
(合成例19)4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩碘化物的合成 (Synthesis Example 19) Synthesis of 4-hydroxyphenyl-2-[(4-methoxy)benzoyl]dibenzothiophene iodide
用2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物代替二苯並噻吩-9-氧化物之外,進行與上述合成例2同樣的操作,得到了4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩碘化物3.0g。 The same procedures as in Synthesis Example 2 were followed, except that 2-(4-methoxybenzoyl)dibenzothiophene 5-oxide was used instead of dibenzothiophene 9-oxide, to obtain 3.0 g of 4-hydroxyphenyl-2-[(4-methoxybenzoyl)dibenzothiophene iodide.
(合成例20)4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩-甲基硫酸鹽的合成 (Synthesis Example 20) Synthesis of 4-hydroxyphenyl-2-[(4-methoxy)benzoyl]dibenzothiophene-methylsulfate
用上述合成例19得到的4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩碘化物代替9-(4-羥基苯基)二苯並噻吩碘化物之外,進行與上述合成例3同樣的操作,得到了4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩-甲基硫酸鹽3.0g。 The same procedures as in Synthesis Example 3 were followed, except that 4-hydroxyphenyl-2-[(4-methoxy)benzoyl]dibenzothiophene iodide obtained in Synthesis Example 19 was used instead of 9-(4-hydroxyphenyl)dibenzothiophene iodide to obtain 3.0 g of 4-hydroxyphenyl-2-[(4-methoxy)benzoyl]dibenzothiophene monomethyl sulfate.
(合成例21)4-羥基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽的合成 (Synthesis Example 21) Synthesis of 4-hydroxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-methylsulfate
用上述合成例20得到的4-羥基苯基-2-[(4-甲氧基)苯甲醯基]二苯並噻吩-甲基硫酸鹽代替2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物之外,進行與上述合成例17同樣的操作,得到了4-羥基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽3.0g。 The same procedures as in Synthesis Example 17 were followed, except that 4-hydroxyphenyl-2-[(4-methoxy)benzoyl]dibenzothiophene-methyl sulfate obtained in Synthesis Example 20 was used instead of 2-(4-methoxybenzoyl)dibenzothiophene-5-oxide to obtain 3.0 g of 4-hydroxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-methyl sulfate.
(合成例22)4-甲基丙烯醯氧基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽的合成 (Synthesis Example 22) Synthesis of 4-Methacryloyloxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-methylsulfate
用上述合成例21得到的4-羥基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯之外,進行與上述合成例4同樣的操作,得到了4-甲基丙烯醯氧基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽3.0g。 The same procedures as in Synthesis Example 4 were followed, except that 4-hydroxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene methyl sulfate obtained in Synthesis Example 21 was used instead of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate to obtain 3.0 g of 4-methacryloyloxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene methyl sulfate.
(合成例23)4-甲基丙烯醯氧基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A8)的合成 (Synthesis Example 23) Synthesis of 4-methacryloyloxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A8)
[化48]
用上述合成例22得到的4-甲基丙烯醯氧基苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-甲基硫酸鹽代替9-(4-甲基丙烯醯氧基苯基)二苯並噻吩硫酸甲酯之外,進行與上述合成例5同樣的操作,得到了4-甲基丙烯醯氧基苯基2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A8)3.0g。 The same procedures as in Synthesis Example 5 were followed, except that 4-methacryloyloxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene methyl sulfate obtained in Synthesis Example 22 was used instead of 9-(4-methacryloyloxyphenyl)dibenzothiophene methyl sulfate to obtain 3.0 g of 4-methacryloyloxyphenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A8).
<構成單元A的化合物A9的合成> <Synthesis of Compound A9 Constituting Unit A>
(合成例24)2-[甲氧基苯基-[1,3]二氧雜環庚烷-2-基]二苯並噻吩5-氧化物的合成 (Synthesis Example 24) Synthesis of 2-[Methoxyphenyl-[1,3]dioxacycloheptane-2-yl]dibenzothiophene 5-oxide
用1,4-丁二醇代替甲醇之外,進行與上述合成例17同樣的操作,得到了2-[甲氧基苯基-[1,3]二氧雜環庚烷-2-基]二苯並噻吩5-氧化物3.0g。 The same procedures as in Synthesis Example 17 were followed, except that 1,4-butanediol was used instead of methanol, to obtain 3.0 g of 2-[methoxyphenyl-[1,3]dioxacycloheptane-2-yl]dibenzothiophene 5-oxide.
(合成例25)4-乙烯基苯基-2-[甲氧基苯基-[1,3]二氧雜環庚烷-2-基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A9)的合成 (Synthesis Example 25) Synthesis of 4-vinylphenyl-2-[methoxyphenyl-[1,3]dioxacycloheptane-2-yl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A9)
用上述合成例24得到的2-[甲氧基苯基-[1,3]二氧雜環庚烷-2-基]二苯並噻吩5-氧化物代替2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-5-氧化物甲醇之外,進行與上述合成例18同樣的操作,得到了4-乙烯基苯基-2-[甲氧基苯基-[1,3]二氧雜環庚烷-2-基]二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A9)3.0g。 The same procedures as in Synthesis Example 18 were followed, except that 2-[methoxyphenyl-[1,3]dioxacycloheptan-2-yl]dibenzothiophene 5-oxide obtained in Synthesis Example 24 was used instead of 2-[dimethoxy-(4-methoxyphenyl)methyldibenzothiophene-5-oxide methanol to obtain 3.0 g of 4-vinylphenyl-2-[methoxyphenyl-[1,3]dioxacycloheptan-2-yl]dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A9).
<構成單元A的化合物A10的合成> <Synthesis of Compound A10 Constituent Unit A>
(合成例26)苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-溴化物的合成 (Synthesis Example 26) Synthesis of Phenyl-2-[Dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene Bromide
將上述合成例17得到的2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-5-氧化物4.0g、三甲基氯矽烷1.1g和三乙胺1.8g溶解於二氯甲烷15.5g的溶液鐘,在10℃以下滴加1.0mol/L的4-乙烯基苯基溴化鎂的THF溶液15ml後,在25℃攪拌1小時。攪拌後,在5℃以下添加10質量%氯化銨水溶液30g,再攪拌10分鐘後添加二氯甲烷40g在25℃攪拌2小時左右。將其分液用水清洗3次後蒸餾除去二氯甲烷從而得到粗晶體。由矽膠柱層析(二氯甲烷/甲醇=90/10(體積比))純化粗晶體,從而得到了苯基-2-[二甲氧基-(4-甲氧基苯基)甲基]二苯並噻吩-溴化物3.0g。 4.0 g of 2-[dimethoxy-(4-methoxyphenyl)methyldibenzothiophene-5-oxide] obtained in Synthesis Example 17 above, 1.1 g of trimethylsilyl chloride, and 1.8 g of triethylamine were dissolved in 15.5 g of dichloromethane. 15 ml of a 1.0 mol/L THF solution of 4-vinylphenylmagnesium bromide was added dropwise at below 10°C, and the mixture was stirred at 25°C for 1 hour. After stirring, 30 g of a 10% by mass aqueous solution of ammonium chloride was added at below 5°C. After stirring for an additional 10 minutes, 40 g of dichloromethane was added and stirred at 25°C for approximately 2 hours. The separated liquid was washed with water three times, and the dichloromethane was distilled off to obtain crude crystals. The crude crystals were purified by silica gel column chromatography (dichloromethane/methanol = 90/10 (volume ratio)) to obtain 3.0 g of phenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene bromide.
(合成例27)苯基-2-(4-羥基苯甲醯基)二苯並噻吩溴化物的合成 (Synthesis Example 27) Synthesis of Phenyl-2-(4-hydroxybenzoyl)dibenzothiophene Bromide
將上述合成例26得到的苯基-2-[二甲氧基-(4-甲氧基苯基)甲基二苯並噻吩-溴化物3.0g添加於醋酸30ml使其成為110℃之後,滴加48%氫溴酸水溶液2.2g攪拌18小時。之後,冷卻至25℃後添加純水60ml和二氯甲烷40g後攪拌。將其分液後用水清洗3次後,蒸餾除去二氯甲烷從而得到粗晶體。由矽膠柱層析(二氯甲烷/甲醇=80/20(體積比))純化粗晶體,從而得到了苯基-2-(4-羥基苯甲醯基)二苯並噻吩溴化物1.4g。 3.0 g of phenyl-2-[dimethoxy-(4-methoxyphenyl)methyl]dibenzothiophene bromide obtained in Synthesis Example 26 above was added to 30 ml of acetic acid and heated to 110°C. 2.2 g of a 48% aqueous hydrobromic acid solution was then added dropwise and stirred for 18 hours. The mixture was then cooled to 25°C, and 60 ml of purified water and 40 g of dichloromethane were added and stirred. The mixture was separated and washed three times with water. The dichloromethane was then distilled off to obtain crude crystals. The crude crystals were purified by silica gel column chromatography (dichloromethane/methanol = 80/20 (volume ratio)) to obtain 1.4 g of phenyl-2-[4-hydroxybenzoyl]dibenzothiophene bromide.
(合成例28)苯基-2-[二甲氧基-(4-羥基苯基)]甲基二苯並噻吩-溴化物的合成 (Synthesis Example 28) Synthesis of Phenyl-2-[Dimethoxy-(4-hydroxyphenyl)]methyldibenzothiophene Bromide
用上述合成例27得到的苯基-2-(4-羥基苯甲醯基)二苯並噻吩溴化物代替2-(4-甲氧基苯甲醯基)二苯並噻吩5-氧化物之外,進行與上述合成例17同樣的操作得到了苯基-2-[二甲氧基-(4-羥基苯基)]甲基二苯並噻吩-溴化物1.5g。 The same procedures as in Synthesis Example 17 were performed, except that phenyl-2-(4-hydroxybenzoyl)dibenzothiophene bromide obtained in Synthesis Example 27 was used instead of 2-(4-methoxybenzoyl)dibenzothiophene 5-oxide to obtain 1.5 g of phenyl-2-[dimethoxy-(4-hydroxyphenyl)]methyldibenzothiophene monobromide.
(合成例29)苯基-2-{二甲氧基-[4-(3-甲基丙烯醯氧基)丙氧基苯基]甲基}二苯並噻吩-1,1-二氟-2-羥基乙磺酸鹽(化合物A10)的合成 (Synthesis Example 29) Synthesis of Phenyl-2-{dimethoxy-[4-(3-methacryloyloxy)propyloxyphenyl]methyl}dibenzothiophene-1,1-difluoro-2-hydroxyethanesulfonate (Compound A10)
將上述合成例28得到的苯基-2-[二甲氧基-(4-羥基苯基)]甲基二苯並噻吩-溴化物1.5g和3-三氟甲磺醯基丙烷甲基丙烯酸酯1.10g溶解於乙腈10ml後,添加碳酸鉀2.1g在70℃攪拌3小時。之後,添加二氯甲烷30ml、純水15m、1,1-二氟-2-羥 基乙烷磺酸鈉1.3g後進行攪拌。將其分液用水清洗3次後蒸餾除去二氯甲烷得到粗晶體。由矽膠柱層析(二氯甲烷/甲醇=80/20(體積比))純化粗晶體,從而得到苯基-2-{二甲氧基-[4-(1-乙氧基乙基)氧苯基]甲基}二苯並噻吩-九氟丁烷磺酸鹽(化合物A10)1.0g。 1.5 g of phenyl-2-[dimethoxy-(4-hydroxyphenyl)]methyldibenzothiophene bromide and 1.10 g of 3-trifluoromethanesulfonylpropane methacrylate obtained in Synthesis Example 28 were dissolved in 10 ml of acetonitrile. 2.1 g of potassium carbonate was added and stirred at 70°C for 3 hours. Subsequently, 30 ml of dichloromethane, 15 ml of pure water, and 1.3 g of sodium 1,1-difluoro-2-hydroxyethanesulfonate were added and stirred. The resulting fraction was washed with water three times, and the dichloromethane was distilled off to obtain crude crystals. The crude crystals were purified by silica gel column chromatography (dichloromethane/methanol = 80/20 (volume ratio)) to obtain 1.0 g of phenyl-2-{dimethoxy-[4-(1-ethoxyethyl)oxyphenyl]methyl}dibenzothiophene-nonafluorobutanesulfonate (Compound A10).
<構成單元B的化合物B1的合成> <Synthesis of Compound B1 Constituting Unit B>
(合成例30)2,4-二甲氧基2-羥基二苯甲醇的合成 (Synthesis Example 30) Synthesis of 2,4-dimethoxy-2-hydroxybenzhydrol
將2,4-二甲氧基-4’-羥基二苯甲酮6.0g溶解於THF32g,向其添加氫化鋁鋰2.2g在室溫攪拌3小時。之後,添加純水6g的同時確認氫原子的產生後,再攪拌10分鐘。添加5質量%草酸鈉水溶液攪拌10分鐘後添加乙酸乙酯30g進行分液。用水10g將其清洗3次後濃縮回收有機層,從而得到了2,4-二甲氧基2-羥基二苯甲醇5.9g。 6.0 g of 2,4-dimethoxy-4'-hydroxybenzophenone was dissolved in 32 g of THF, and 2.2 g of aluminum lithium hydroxide was added. The mixture was stirred at room temperature for 3 hours. After adding 6 g of pure water and confirming the generation of hydrogen atoms, the mixture was stirred for an additional 10 minutes. A 5% by mass aqueous sodium oxalate solution was added, stirred for 10 minutes, and then 30 g of ethyl acetate was added for separation. The mixture was washed three times with 10 g of water, and the organic layer was concentrated and recovered to yield 5.9 g of 2,4-dimethoxy-2-hydroxybenzhydrol.
(合成例31)2,4-二甲氧基-2’-甲基丙烯醯氧基羥基二苯甲醇(化合物B1)的合成 (Synthesis Example 31) Synthesis of 2,4-dimethoxy-2'-methacryloyloxyhydroxybenzhydrol (Compound B1)
[化56]
使合成例30所得到的2,4-二甲氧基-2‘-羥基二苯甲醇4.0g和甲基丙烯酸酐4.2g溶解於二氯甲烷40g使其成為25℃,滴加使三乙胺2.8g溶解於二氯甲烷7g的溶液,在25℃攪拌2小時後,添加純水20g繼續攪拌10分鐘後進行分液。用純水20g清洗2次有機層後,濃縮回收的有機層,溶劑蒸餾除去得到的有機層後,通過柱層析(乙酸乙酯/己烷=15/85(體積比))純化,從而得到2,4-二甲氧基-2’-甲基丙烯醯氧基羥基二苯甲醇(化合物B1)2.6g。 4.0 g of 2,4-dimethoxy-2'-hydroxybenzhydrol obtained in Synthesis Example 30 and 4.2 g of methacrylic anhydride were dissolved in 40 g of dichloromethane and the mixture was heated to 25°C. A solution of 2.8 g of triethylamine dissolved in 7 g of dichloromethane was added dropwise. After stirring at 25°C for 2 hours, 20 g of pure water was added and stirring continued for 10 minutes before separation. The organic layer was washed twice with 20 g of pure water, the recovered organic layer was concentrated, the solvent was distilled off, and the resulting organic layer was purified by column chromatography (ethyl acetate/hexane = 15/85 (volume ratio)) to obtain 2.6 g of 2,4-dimethoxy-2'-methacryloyloxyhydroxybenzhydrol (Compound B1).
<構成單元B的化合物B2的合成> <Synthesis of Compound B2 Constituting Unit B>
(合成例32)2-羥基二苯甲醇的合成 (Synthesis Example 32) Synthesis of 2-hydroxybenzhydrol
用2-羥基二苯甲酮代替2,4-二甲氧基-4’-羥基二苯甲酮之外,進行與上述合成例30同樣的操作,得到2-羥基二苯甲醇3.5g。 The same procedures as in Synthesis Example 30 were followed, except that 2-hydroxybenzophenone was used instead of 2,4-dimethoxy-4'-hydroxybenzophenone, to obtain 3.5 g of 2-hydroxybenzhydrol.
(合成例33)2-甲基丙烯醯氧基羥基二苯甲醇(化合物B2)的合成 (Synthesis Example 33) Synthesis of 2-Methacryloyloxyhydroxybenzhydrol (Compound B2)
用合成例32得到的2-羥基二苯甲醇代替2,4-二甲氧基-2‘-羥基二苯甲醇,濃縮而得到的殘留物通過柱層析(乙酸乙酯/己烷=10/90(體積比))提純之外,進行與上述合成例31同樣的操作,得到了2-甲基丙烯醯氧基羥基二苯甲醇(化合物B2)3.5g。 The same procedures as in Synthesis Example 31 were followed, except that 2-hydroxybenzhydrol obtained in Synthesis Example 32 was used instead of 2,4-dimethoxy-2'-hydroxybenzhydrol. The concentrated residue was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)). 3.5 g of 2-methacryloyloxyhydroxybenzhydrol (Compound B2) was obtained.
<構成單元B的化合物B3的合成> <Synthesis of Compound B3 Constituting Unit B>
(合成例34)1-(4-羥基苯基)乙醇的合成 (Synthesis Example 34) Synthesis of 1-(4-hydroxyphenyl)ethanol
用4-羥基苯乙酮代替2,4-二甲氧基-4'-羥基二苯甲酮之外,進行與上述合成例30同樣的操作,得到1-(4-羥基苯基)乙醇2.7g。 The same procedures as in Synthesis Example 30 were followed, except that 4-hydroxyacetophenone was used instead of 2,4-dimethoxy-4'-hydroxybenzophenone, to obtain 2.7 g of 1-(4-hydroxyphenyl)ethanol.
(合成例35)1-(4-甲基丙烯醯氧基苯基)乙醇(化合物B3)的合成 (Synthesis Example 35) Synthesis of 1-(4-methacryloyloxyphenyl)ethanol (Compound B3)
[化60]
用合成例34得到的2-羥基二苯甲醇代替2,4-二甲氧基-2‘-羥基二苯甲醇,將濃縮而得到的殘留物通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化之外,進行與上述合成例31同樣的操作,得到2-甲基丙烯醯氧基羥基二苯甲醇(化合物B3)3.5g。 The same procedures as in Synthesis Example 31 were followed, except that 2-hydroxybenzhydrol obtained in Synthesis Example 34 was used instead of 2,4-dimethoxy-2'-hydroxybenzhydrol. The concentrated residue was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 3.5 g of 2-methacryloyloxyhydroxybenzhydrol (Compound B3).
<構成單元B的化合物B4的合成> <Synthesis of Compound B4 Constituting Unit B>
(合成例36)2,4-二甲氧基-4’-(2-乙烯基氧基)乙氧基二苯甲酮的合成 (Synthesis Example 36) Synthesis of 2,4-dimethoxy-4'-(2-vinyloxy)ethoxybenzophenone
將2,4-二甲氧基-4’-羥基-二苯甲酮4.0g、2-氯乙基乙烯基醚4.8g以及碳酸鉀6.4g溶解於二甲基甲醯胺24g,將該混合物在110℃攪拌15小時。之後將混合物冷卻至25℃,添加水60g後繼續攪拌再用甲苯24g提取,對用水10g清洗3次後回收的有機層進行濃縮,將得到的有機層溶劑蒸餾除去後,通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化從而得到2,4-二甲氧基-4’-(2-乙烯基氧基)乙氧基二苯甲酮5.4g。 4.0 g of 2,4-dimethoxy-4'-hydroxy-benzophenone, 4.8 g of 2-chloroethyl vinyl ether, and 6.4 g of potassium carbonate were dissolved in 24 g of dimethylformamide, and the mixture was stirred at 110°C for 15 hours. The mixture was then cooled to 25°C, 60 g of water was added, and stirring continued. The mixture was then extracted with 24 g of toluene. The organic layer, which was washed three times with 10 g of water, was concentrated, the solvent removed by distillation, and then purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 5.4 g of 2,4-dimethoxy-4'-(2-vinyloxy)ethoxybenzophenone.
(合成例37)2,4-二甲氧基-4’-(2-羥基)乙氧基二苯甲酮的合成 (Synthesis Example 37) Synthesis of 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzophenone
將合成例36得到的2,4-二甲氧基-4’-(2-乙烯基氧基)乙氧基二苯甲酮5.4g、吡啶鎓-對甲苯磺酸0.42g以及純水4.2g溶解於丙酮36g,將該混合物在35℃攪拌12小時後,添加3質量%碳酸鈉水溶液後,繼續攪拌混合物後用乙酸乙酯42g提取,對用水10g清洗3次後回收的有機層進行濃縮,從而得到2,4-二甲氧基-4’-(2-羥基)乙氧基二苯甲酮4.3g。 5.4 g of 2,4-dimethoxy-4'-(2-vinyloxy)ethoxybenzophenone obtained in Synthesis Example 36, 0.42 g of pyridinium-p-toluenesulfonic acid, and 4.2 g of pure water were dissolved in 36 g of acetone. The mixture was stirred at 35°C for 12 hours, and then a 3% by mass aqueous sodium carbonate solution was added. The mixture was further stirred and extracted with 42 g of ethyl acetate. The organic layer, which was washed three times with 10 g of water, was recovered and concentrated to obtain 4.3 g of 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzophenone.
(合成例38)2,4-二甲氧基-4’-(2-羥基)乙氧基二苯甲醇的合成 (Synthesis Example 38) Synthesis of 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzhydrol
用合成例37得到的2,4-二甲氧基-4’-(2-羥基)乙氧基二苯甲酮代替2,4-二甲氧基-2'-羥基二苯甲醇之外,進行與上述合成例30同樣的操作,得到2,4-二甲氧基-4’-(2-羥基)乙氧基二苯甲醇2.7g。 The same procedures as in Synthesis Example 30 were followed, except that 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzophenone obtained in Synthesis Example 37 was used instead of 2,4-dimethoxy-2'-hydroxybenzhydrol to obtain 2.7 g of 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzhydrol.
(合成例39)2,4-二甲氧基-4’-(2-甲基丙烯醯氧基)乙氧基二苯甲醇(化合物B4)的合成 (Synthesis Example 39) Synthesis of 2,4-dimethoxy-4'-(2-methylacryloyloxy)ethoxybenzhydrol (Compound B4)
用合成例38得到的2,4-二甲氧基-4'-(2-羥基)乙氧基二苯甲醇代替2,4-二甲氧基-2‘-羥基二苯甲醇,將濃縮而得到的殘留物通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化之外,進行與上述合成例31同樣的操作,得到2,4-二甲氧基-4’-(2-甲基丙烯醯氧基)乙氧基二苯甲醇(化合物B4)3.5g。 The same procedures as in Synthesis Example 31 were followed, except that 2,4-dimethoxy-4'-(2-hydroxy)ethoxybenzhydrol obtained in Synthesis Example 38 was used instead of 2,4-dimethoxy-2'-hydroxybenzhydrol. The concentrated residue was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 3.5 g of 2,4-dimethoxy-4'-(2-methacryloyloxy)ethoxybenzhydrol (Compound B4).
<構成單元B的化合物B5的合成> <Synthesis of Compound B5 Constituting Unit B>
(合成例40)1-(3-羥基-4-甲氧基苯基)甲醇的合成 (Synthesis Example 40) Synthesis of 1-(3-hydroxy-4-methoxyphenyl)methanol
用3-羥基-4-甲氧基苯甲醛代替2,4-二甲氧基-2’-羥基二苯甲醇之外,進行與上述合成例30同樣的操作,得到了1-(4-羥基苯基)甲醇2.7g。 The same procedures as in Synthesis Example 30 were followed, except that 3-hydroxy-4-methoxybenzaldehyde was used instead of 2,4-dimethoxy-2'-hydroxybenzhydrol, to obtain 2.7 g of 1-(4-hydroxyphenyl)methanol.
(合成例41)1-(3-甲基丙烯醯氧基-4-甲氧基苯基)甲醇(化合物B5)的合成 (Synthesis Example 41) Synthesis of 1-(3-methacryloyloxy-4-methoxyphenyl)methanol (Compound B5)
用合成例40得到的1-(4-羥基苯基)甲醇代替2,4-二甲氧基-2’-羥基二苯甲醇,由柱層析(乙酸乙酯/己烷=10/90(體積比))純化濃縮得到的殘渣,進行與上述合成例31同樣的操作,得到了1-(3-甲基丙烯醯氧基-4-甲氧基苯基)甲醇(化合物B5)2.1g。 The concentrated residue was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) using 1-(4-hydroxyphenyl)methanol obtained in Synthesis Example 40 instead of 2,4-dimethoxy-2'-hydroxybenzhydrol. The same procedures as in Synthesis Example 31 were followed to obtain 2.1 g of 1-(3-methacryloyloxy-4-methoxyphenyl)methanol (Compound B5).
<構成單元B的化合物B6的合成> <Synthesis of Compound B6 Constituting Unit B>
(合成例42)4-羥基-4’-甲氧基二苯甲醇的合成 (Synthesis Example 42) Synthesis of 4-hydroxy-4'-methoxybenzhydrol
用4-羥基-4’-甲氧基二苯甲酮代替2.4-二甲氧基-4’-羥基二苯甲酮之外,進行與上述合成例30同樣的操作,得到了4-羥基-4’-甲氧基二苯甲醇3.5g。 The same procedures as in Synthesis Example 30 were followed, except that 4-hydroxy-4'-methoxybenzophenone was used instead of 2,4-dimethoxy-4'-hydroxybenzophenone, to obtain 3.5 g of 4-hydroxy-4'-methoxybenzhydrol.
(合成例43)4-甲基丙烯醯氧基-4’-甲氧基二苯甲酮(化合物B6)的合成 (Synthesis Example 43) Synthesis of 4-Methacryloyloxy-4'-methoxybenzophenone (Compound B6)
用合成例42得到的4-羥基-4’-甲氧基二苯甲醇代替4-羥基二苯甲酮之外,進行與上述合成例31同樣的操作,得到了4-甲基丙烯醯氧基-4’-甲氧基二苯甲酮(化合物B6)3.5g。 The same procedures as in Synthesis Example 31 were followed, except that 4-hydroxy-4'-methoxybenzhydrol obtained in Synthesis Example 42 was used instead of 4-hydroxybenzophenone to obtain 3.5 g of 4-methacryloyloxy-4'-methoxybenzophenone (Compound B6).
<構成單元C的化合物C1的合成> <Synthesis of Compound C1 Constituting Unit C>
(合成例44)1-[4-(2-甲基丙烯醯氧基)乙氧基苯基]-2-羥基-2-甲基-1-丙酮(化合物C1)的合成 (Synthesis Example 44) Synthesis of 1-[4-(2-methacryloyloxy)ethoxyphenyl]-2-hydroxy-2-methyl-1-propanone (Compound C1)
使1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-1-丙-1-酮(Irgacure2959)4.0g和甲基丙烯酸酐4.6g溶解於二氯甲烷40g使其成為25℃,滴加將三乙胺3.0g溶解於二氯甲烷7g的溶液,並在25℃攪拌2小時後,添加純水20g繼續攪拌10分鐘後進行分液。對用純水20g清洗2次後回收的有機層進行濃縮,溶劑蒸餾除去得到的有機層後,通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化,從而得到1-[4-(2-甲基丙烯醯氧基)乙氧基苯基]-2-羥基-2-甲基-1-丙酮(化合物C1)4.9g。 4.0 g of 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (Irgacure 2959) and 4.6 g of methacrylic anhydride were dissolved in 40 g of dichloromethane and the mixture was heated to 25°C. A solution of 3.0 g of triethylamine dissolved in 7 g of dichloromethane was added dropwise, and the mixture was stirred at 25°C for 2 hours. 20 g of pure water was then added, and stirring was continued for 10 minutes before separation. The organic layer recovered after washing twice with 20 g of pure water was concentrated, the solvent was distilled off, and the resulting organic layer was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 4.9 g of 1-[4-(2-methacryloyloxy)ethoxyphenyl]-2-hydroxy-2-methyl-1-propanone (Compound C1).
<構成單元C的化合物C2的合成> <Synthesis of Compound C2 Constituting Unit C>
(合成例45)1-(4-羥基苯基)-2,2-二甲基-1-丙酮的合成 (Synthesis Example 45) Synthesis of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone
將鎂2.0g和THF10g添加到預先除去水分的燒瓶中,在室溫中用時1小時滴加將4-(2-乙氧基)乙氧基苯基溴化物10.0g溶解於THF50.0g的溶液。滴加後,在室溫攪拌1小時後,將得到的4-(2-乙氧基)乙氧基苯基溴化鎂溶液在5℃用時30分鐘滴加於已加入新戊酸氯化物9.8g和THF40g的燒瓶中。滴加後,攪拌30分鐘後,添加3質量%鹽酸150g,繼續攪拌10分鐘。之後,蒸餾除去THF,用乙酸乙酯150g進行提取,分液,用純水60g清洗3次得到的有機層。之後,溶劑蒸餾除去分液得到的有機層後,通過柱層析(乙酸乙酯/己烷=20/80(體積比))進行純化,得到1-(4-羥基苯基)-2,2-二甲基-1-丙酮5.8g。 2.0 g of magnesium and 10 g of THF were added to a pre-dehydrated flask. A solution of 10.0 g of 4-(2-ethoxy)ethoxyphenyl bromide dissolved in 50.0 g of THF was added dropwise over 1 hour at room temperature. After the addition, the mixture was stirred at room temperature for 1 hour. The resulting 4-(2-ethoxy)ethoxyphenyl magnesium bromide solution was then added dropwise over 30 minutes at 5°C to a flask containing 9.8 g of pivalic acid chloride and 40 g of THF. After the addition, the mixture was stirred for 30 minutes, followed by the addition of 150 g of 3% by mass hydrochloric acid and continued stirring for 10 minutes. The THF was then distilled off, and the mixture was extracted with 150 g of ethyl acetate. The resulting organic layer was then washed three times with 60 g of pure water. Afterwards, the organic layer obtained by solvent distillation was removed and then purified by column chromatography (ethyl acetate/hexane = 20/80 (volume ratio)) to obtain 5.8 g of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone.
(合成例46)1-(4-甲基丙烯醯氧基苯基)-2,2-二甲基-1-丙酮(化合物C2)的合成 (Synthesis Example 46) Synthesis of 1-(4-methacryloyloxyphenyl)-2,2-dimethyl-1-propanone (Compound C2)
使通過上述合成例45得到的1-(4-羥基苯基)-2,2-二甲基-1-丙酮4.0g和甲基丙烯酸酐4.1g溶解於二氯甲烷32g,使其成為25℃,滴加將三乙胺2.7g溶解於二氯甲烷7g的溶液,在25℃攪拌2小時後,添加純水20g繼續攪拌10分鐘後進行分液。濃縮用純水20g清洗2次後回收的有機層,溶劑蒸餾除去得到的有機層後,通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化,從而得到1-(4-甲基丙烯醯氧基苯基)-2,2-二甲基-1-丙酮(化合物C2)4.6g。 4.0 g of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone obtained in Synthesis Example 45 above and 4.1 g of methacrylic anhydride were dissolved in 32 g of dichloromethane. The mixture was heated to 25°C, and a solution of 2.7 g of triethylamine dissolved in 7 g of dichloromethane was added dropwise. After stirring at 25°C for 2 hours, 20 g of pure water was added and stirring continued for 10 minutes before separation. The organic layer was concentrated and washed twice with 20 g of pure water. The solvent was distilled off and the resulting organic layer was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 4.6 g of 1-(4-methacryloyloxyphenyl)-2,2-dimethyl-1-propanone (Compound C2).
<構成單元C的化合物C3的合成> <Synthesis of Compound C3 Constituting Unit C>
(合成例47)1-(4-丙烯醯氧基苯基)-2,2-二甲基-1-丙酮(化合物C3)的合成 (Synthesis Example 47) Synthesis of 1-(4-acryloyloxyphenyl)-2,2-dimethyl-1-propanone (Compound C3)
用丙烯醯氯代替甲基丙烯酸酐之外,進行與上述合成例46同樣的操作,得到1-(4-丙烯醯氧基苯基)-2,2-二甲基-1-丙酮(化合物C3)5.3g。 The same procedures as in Synthesis Example 46 were followed, except that methacrylic anhydride was replaced with acrylyl chloride, to obtain 5.3 g of 1-(4-acryloyloxyphenyl)-2,2-dimethyl-1-propanone (Compound C3).
<構成單元C的化合物C4的合成> <Synthesis of Compound C4 Constituting Unit C>
(合成例48)1-(6-羥基萘-2-基)-2,2-二甲基-1-丙酮的合成 (Synthesis Example 48) Synthesis of 1-(6-hydroxynaphthalen-2-yl)-2,2-dimethyl-1-propanone
用2-溴-6-(2-乙氧基)乙氧基萘代替4-(2-乙氧基)乙氧基苯基溴化物之外,進行與上述合成例45同樣的操作,得到1-(6-羥基萘-2-基)-2,2-二甲基-1-丙酮6.9g。 The same procedures as in Synthesis Example 45 were followed, except that 2-bromo-6-(2-ethoxy)ethoxynaphthalene was used instead of 4-(2-ethoxy)ethoxyphenyl bromide to obtain 6.9 g of 1-(6-hydroxynaphthalen-2-yl)-2,2-dimethyl-1-propanone.
(合成例49)1-(6-甲基丙烯醯氧基萘-2-基)-2,2-二甲基-1-丙酮(化合物C4)的合成 (Synthesis Example 49) Synthesis of 1-(6-methylacryloyloxynaphthalen-2-yl)-2,2-dimethyl-1-propanone (Compound C4)
用1-(6-羥基萘-2-基)-2,2-二甲基-1-丙酮代替1-(4-羥基苯基)-2,2-二甲基-1-丙酮之外,進行與上述合成例46同樣的操作,得到1-(6-甲基丙烯醯氧基萘-2-基)-2,2-二甲基-1-丙酮(化合物C4)5.3g。 The same procedures as in Synthesis Example 46 were followed, except that 1-(6-hydroxynaphthalen-2-yl)-2,2-dimethyl-1-propanone was used instead of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone, to obtain 5.3 g of 1-(6-methylacryloyloxynaphthalen-2-yl)-2,2-dimethyl-1-propanone (Compound C4).
<構成單元C的化合物C5的合成> <Synthesis of Compound C5 Constituting Unit C>
(合成例50)1-[4-(2-羥基乙氧基)苯基]-2,2-二甲基-1-丙酮的合成 (Synthesis Example 50) Synthesis of 1-[4-(2-hydroxyethoxy)phenyl]-2,2-dimethyl-1-propanone
用4-(2-乙烯基氧基)乙氧基苯基溴化物代替4-(2-乙氧基)乙氧基苯基溴化物之外,進行與上述合成例45同樣的操作,得到1-[4-(2-羥基乙氧基)苯基]-2,2-二甲基-1-丙酮6.3g。 The same procedures as in Synthesis Example 45 were followed, except that 4-(2-vinyloxy)ethoxyphenyl bromide was used instead of 4-(2-ethoxy)ethoxyphenyl bromide to obtain 6.3 g of 1-[4-(2-hydroxyethoxy)phenyl]-2,2-dimethyl-1-propanone.
(合成例51)1-[4-(2-甲基丙烯醯氧基)乙氧基苯基]-2,2-二甲基-1-丙酮(化合物C5)的合成 (Synthesis Example 51) Synthesis of 1-[4-(2-methacryloyloxy)ethoxyphenyl]-2,2-dimethyl-1-propanone (Compound C5)
用1-(2-羥基乙氧基苯基)-2,2-二甲基-1-丙酮代替1-(4-羥基苯基)-2,2-二甲基-1-丙酮之外,進行與上述合成例46同樣的操作,得到1-[4-(2-甲基丙烯醯氧基)乙氧基苯基]-2,2-二甲基-1-丙酮(化合物C5)5.6g。 The same procedures as in Synthesis Example 46 were followed, except that 1-(2-hydroxyethoxyphenyl)-2,2-dimethyl-1-propanone was used instead of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone, to obtain 5.6 g of 1-[4-(2-methacryloyloxy)ethoxyphenyl]-2,2-dimethyl-1-propanone (Compound C5).
<構成單元C的化合物C6的合成> <Synthesis of Compound C6 Constituting Unit C>
(合成例52)苯基乙醛酸醯氯的合成 (Synthesis Example 52) Synthesis of Phenylglyoxylic Acid Chloride
使苯乙醛酸5.0g溶解於茴香醚35g使其成為50℃,用時10分鐘滴加草醯氯5.1g,在50℃攪拌2小時。以70℃蒸餾除去多餘的草醯氯後,通過在減壓環境下蒸餾除去茴香醚進行濃縮,得到苯基乙醛酸醯氯的茴香醚溶液26.3g。 5.0 g of phenylglyoxylic acid was dissolved in 35 g of anisole and the mixture was heated to 50°C. 5.1 g of oxalyl chloride was added dropwise over 10 minutes, and the mixture was stirred at 50°C for 2 hours. Excess oxalyl chloride was removed by distillation at 70°C, and the anisole was removed by distillation under reduced pressure. The mixture was then concentrated to obtain 26.3 g of a solution of phenylglyoxylic acid chloride in anisole.
(合成例53)1-(4-甲氧基苯基)-2-苯基乙烷二酮的合成 (Synthesis Example 53) Synthesis of 1-(4-methoxyphenyl)-2-phenylethanedione
將通過合成例52得到的苯基乙醛酸醯氯的茴香醚溶液25.0g溶解於二氯甲烷35g使其成為0℃,添加氯化鋁4.3g在0℃攪拌2小時。添加純水35g攪拌10分鐘後 進行分液。濃縮用純水30g清洗2次後回收的有機層,溶劑蒸餾除去得到的有機層後通過柱層析(乙酸乙酯/己烷=10/90(體積比))進行純化,得到1-(4-甲氧基苯基)-2-苯基乙烷二酮5.6g。 25.0 g of the anisole solution of phenylglyoxylic acid chloride obtained in Synthesis Example 52 was dissolved in 35 g of dichloromethane and heated to 0°C. 4.3 g of aluminum chloride was added and stirred at 0°C for 2 hours. 35 g of pure water was added and stirred for 10 minutes before separation. The organic layer was concentrated and washed twice with 30 g of pure water. The solvent was distilled off and the resulting organic layer was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 5.6 g of 1-(4-methoxyphenyl)-2-phenylethanedione.
(合成例54)1-(4-羥基苯基)-2-苯基乙烷二酮的合成 (Synthesis Example 54) Synthesis of 1-(4-hydroxyphenyl)-2-phenylethanedione
使1-(4-甲氧基苯基)-2-苯基乙二酮5.0g溶解於乙酸95ml,在70℃用時10分鐘滴加48質量%HBr水溶液33.2g後,在110℃攪拌70小時。之後,添加水150g進行結晶化,將此過濾並用水250g清洗結晶後進行乾燥,得到1-(4-羥基苯基)-2-苯基乙烷二酮4.1g。 5.0 g of 1-(4-methoxyphenyl)-2-phenylethanedione was dissolved in 95 ml of acetic acid. 33.2 g of a 48% by mass aqueous HBr solution was added dropwise over 10 minutes at 70°C, and the mixture was stirred at 110°C for 70 hours. Then, 150 g of water was added for crystallization. The resulting solution was filtered, washed with 250 g of water, and dried to yield 4.1 g of 1-(4-hydroxyphenyl)-2-phenylethanedione.
(合成例55)2,2-二甲氧基-1-(4-甲基丙烯醯氧基苯基)乙-1-酮(化合物C6)的合成 (Synthesis Example 55) Synthesis of 2,2-dimethoxy-1-(4-methylacryloyloxyphenyl)ethan-1-one (Compound C6)
使1-(4-羥基苯基)-2-苯基乙烷二酮4.0g和硫酸0.10g溶解於甲醇12g,使其成為25℃,滴加原甲酸三甲酯2.2g攪拌3小時。在30℃添加三乙胺0.6g攪拌5分鐘後,蒸餾除去溶劑。將乙腈25g、三乙胺4.5g以及二甲基氨基吡啶0.11g添加於得到的殘留物後,在室溫滴加用乙腈5.0g稀釋的甲基丙烯酸酐6.8g。滴加後,在25℃攪拌2小時後,添加3質量%NaHCO3水溶液64g攪拌5分鐘。之後,用乙酸乙酯32g提取並濃縮用水10g清洗3次後回收的有機層,溶劑蒸餾除去得到的有機層後,通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化,得到2,2-二甲氧基-1-(4-甲基丙烯醯氧基苯基)乙-1-酮(化合物C6)4.3g。 Dissolve 4.0 g of 1-(4-hydroxyphenyl)-2-phenylethanedione and 0.10 g of sulfuric acid in 12 g of methanol, heat to 25°C, and add 2.2 g of trimethyl orthoformate dropwise, stirring for 3 hours. Add 0.6 g of triethylamine at 30°C, stir for 5 minutes, and then distill off the solvent. Add 25 g of acetonitrile, 4.5 g of triethylamine, and 0.11 g of dimethylaminopyridine to the resulting residue, and then add 6.8 g of methacrylic anhydride diluted with 5.0 g of acetonitrile dropwise at room temperature. After the addition, stir at 25°C for 2 hours, then add 64 g of a 3% by mass aqueous solution of NaHCO₃, stirring for 5 minutes. The organic layer was then extracted with 32 g of ethyl acetate, concentrated, and washed three times with 10 g of water. The solvent was distilled off and the resulting organic layer was purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 4.3 g of 2,2-dimethoxy-1-(4-methylacryloyloxyphenyl)ethan-1-one (Compound C6).
<構成單元E的化合物E1的合成> <Synthesis of Compound E1 Constituting Unit E>
(合成例56)4-乙烯基苯基-三苯基錫(化合物E1)的合成 (Synthesis Example 56) Synthesis of 4-vinylphenyl-triphenyltin (Compound E1)
將鎂1.2g和THF6g加入預先除去水分的燒瓶,用時1小時滴加將4-乙烯基溴苯6.0g溶解於THF12.0g的溶液。滴加後,攪拌1小時,將得到的4-乙烯基苯基溴化鎂溶液在5℃用時30分鐘滴加於已加入三苯基氯化錫7.3g和THF36g的燒瓶中。滴加後,攪拌30分鐘後加入1質量%氯化銨水溶液600g,繼續攪拌10分鐘。之後,蒸餾除去THF,用甲苯60g進行提取後分液,用純水60g清洗3次得到的有機 層。溶劑蒸餾除去分液得到的有機層後,通過柱層析(乙酸乙酯/己烷=5/95(體積比))純化,得到4-乙烯基苯基-三苯基錫(化合物E1)5.6g。 1.2g of magnesium and 6g of THF were placed in a pre-dehydrated flask. A solution of 6.0g of 4-vinylbromobenzene dissolved in 12.0g of THF was added dropwise over 1 hour. After the addition, the mixture was stirred for 1 hour. The resulting 4-vinylphenylmagnesium bromide solution was then added dropwise over 30 minutes at 5°C to a flask containing 7.3g of triphenyltin chloride and 36g of THF. After the addition, the mixture was stirred for 30 minutes, followed by the addition of 600g of a 1% by mass aqueous solution of ammonium chloride. Stirring was continued for 10 minutes. The THF was then distilled off, and the mixture was extracted with 60g of toluene. The resulting organic layer was then washed three times with 60g of pure water. The organic layer obtained by solvent distillation was then purified by column chromatography (ethyl acetate/hexane = 5/95 (volume ratio)) to obtain 5.6 g of 4-vinylphenyl-triphenyltin (Compound E1).
<構成單元E的化合物E2的合成> <Synthesis of Compound E2 Constituting Unit E>
(合成例57)4-異丙烯基苯基-三苯基錫(化合物E2)的合成 (Synthesis Example 57) Synthesis of 4-Isopropenylphenyl-triphenyltin (Compound E2)
用4-異丙烯基溴苯代替4-乙烯基溴苯之外,進行與上述合成例56同樣的操作,得到4-異丙烯基苯基-三苯基錫(化合物E2)7.1g。 The same procedures as in Synthesis Example 56 were followed, except that 4-isopropenylbromobenzene was used instead of 4-vinylbromobenzene, to obtain 7.1 g of 4-isopropenylphenyl-triphenyltin (Compound E2).
<構成單元E的化合物E3的合成> <Synthesis of Compound E3 Constituting Unit E>
(合成例58)4-乙烯基苯基-三丁基錫(化合物E3)的合成 (Synthesis Example 58) Synthesis of 4-vinylphenyl-tributyltin (Compound E3)
用三丁基氯化錫代替三苯基氯化錫之外,進行與上述合成例56同樣的操作,得到4-乙烯基苯基-三丁基錫(化合物E3)5.1g。 The same procedures as in Synthesis Example 56 were performed except that tributyltin chloride was used instead of triphenyltin chloride to obtain 5.1 g of 4-vinylphenyl-tributyltin (Compound E3).
<構成單元E的化合物E4的合成> <Synthesis of Compound E4 Constituting Unit E>
(合成例59)4-乙烯基苯基-三苯基鍺烷(化合物E4)的合成 (Synthesis Example 59) Synthesis of 4-vinylphenyl-triphenylgermanium (Compound E4)
用三苯基氯化鍺代替三苯基氯化錫之外,進行與上述合成例56同樣的操作,得到4-乙烯基苯基-三丁基鍺烷(化合物E4)3.1g。 The same procedures as in Synthesis Example 56 were performed except that triphenylgermanium chloride was used instead of triphenyltin chloride to obtain 3.1 g of 4-vinylphenyl-tributylgermanium (Compound E4).
<構成單元F的化合物F1的合成> <Synthesis of Compound F1 Constituting Unit F>
(合成例60)1-三氟甲基-2-溴乙醇的合成 (Synthesis Example 60) Synthesis of 1-trifluoromethyl-2-bromoethanol
使1-溴3,3,3-三氟丙酮6.0g溶解於THF28g,添加氫化鋁鋰0.3g在室溫攪拌3小時後,確認氫的產生的同時添加純水6g繼續攪拌10分鐘。添加5質量%草酸鈉水 溶液攪拌10分鐘後,添加乙酸乙酯30g進行分液,濃縮用水10g清洗3次後回收的有機層,得到1-三氟甲基-2-溴乙醇5.9g。 Dissolve 6.0 g of 1-bromo-3,3,3-trifluoroacetone in 28 g of THF, add 0.3 g of lithium aluminum hydroxide, and stir at room temperature for 3 hours. Once hydrogen production is confirmed, add 6 g of pure water and continue stirring for 10 minutes. Add 5% sodium oxalate solution. After stirring the solution for 10 minutes, add 30 g of ethyl acetate and separate the layers. The organic layer is concentrated and washed three times with 10 g of water to yield 5.9 g of 1-trifluoromethyl-2-bromoethanol.
(合成例61)1-三氟甲基-2-甲基丙烯醯氧基乙醇(化合物F1)的合成 (Synthesis Example 61) Synthesis of 1-trifluoromethyl-2-methylacryloyloxyethanol (Compound F1)
使1-三氟甲基-2-溴乙醇5.0g溶解於DMF 20g,添加碳酸鉀3.9g和甲基丙烯酸3.3g在80℃攪拌3小時後,添加純水20g繼續攪拌10分鐘。添加乙酸乙酯30g分液後,用1質量%鹽酸水溶液10g清洗後,濃縮用水10g清洗3次回收的有機層,並通過柱層析(乙酸乙酯/己烷=10/90(體積比))純化,得到1-三氟甲基-2-甲基丙烯醯氧基乙醇(化合物F1)4.2g。 5.0 g of 1-trifluoromethyl-2-bromoethanol was dissolved in 20 g of DMF. 3.9 g of potassium carbonate and 3.3 g of methacrylic acid were added and stirred at 80°C for 3 hours. 20 g of pure water was then added and stirred for 10 minutes. After adding 30 g of ethyl acetate, the mixture was separated and washed with 10 g of a 1% by mass aqueous hydrochloric acid solution. The recovered organic layer was washed three times with 10 g of concentrated water and purified by column chromatography (ethyl acetate/hexane = 10/90 (volume ratio)) to obtain 4.2 g of 1-trifluoromethyl-2-methylacryloyloxyethanol (Compound F1).
<構成單元F的化合物F2的合成> <Synthesis of Compound F2 Constituting Unit F>
(合成例62)1,3,5-三碘-甲基丙烯酸苯酯(化合物F2)的合成 (Synthesis Example 62) Synthesis of 1,3,5-triiodo-phenyl methacrylate (Compound F2)
用1,3,5-三碘苯酚代替1-(4-羥基苯基)-2,2-二甲基-1-丙酮之外,進行與上述合成例46同樣的操作,得到1,3,5-三碘-甲基丙烯酸苯酯(化合物F2)4.3g。 The same procedures as in Synthesis Example 46 were followed, except that 1,3,5-triiodophenol was used instead of 1-(4-hydroxyphenyl)-2,2-dimethyl-1-propanone, to obtain 4.3 g of 1,3,5-triiodo-phenyl methacrylate (Compound F2).
<聚合物1的合成> <Synthesis of Polymer 1>
(合成例63)聚合物a1的合成 (Synthesis Example 63) Synthesis of Polymer a1
使3.0g的構成單元A的化合物a1、1.8g的構成單元B的化合物B1、以及2.1g的構成單元E的化合物E1以及作為聚合引髮劑的0.71g的二甲基-2,2’-偶氮雙(2-甲基丙酸酯)和0.15g的α-硫代甘油溶解於環己酮9g和γ-丁內酯13g的混合溶液進行脫氧。將上述溶液用時4小時滴加於預先加熱至80℃的γ-丁內酯4g和環己酮4g的混合液後,攪拌2小時後進行冷卻。冷卻後通過滴加於90g的乙酸乙酯從而再沉澱。過濾後,在20質量%甲醇40g中攪拌10分鐘後進行過濾,通過真空乾燥得到5.3g的目的聚合物1。 3.0 g of compound a1 (Unit A), 1.8 g of compound B1 (Unit B), and 2.1 g of compound E1 (Unit E), along with 0.71 g of dimethyl-2,2'-azobis(2-methylpropionate) as a polymerization initiator and 0.15 g of α-thioglycerol, were dissolved in a mixture of 9 g of cyclohexanone and 13 g of γ-butyrolactone for deoxygenation. This solution was then added dropwise over 4 hours to a mixture of 4 g of γ-butyrolactone and 4 g of cyclohexanone preheated to 80°C, stirred for 2 hours, and then cooled. After cooling, the mixture was added dropwise to 90 g of ethyl acetate for reprecipitation. After filtration, the product was stirred in 40 g of 20% by mass methanol for 10 minutes, filtered again, and vacuum dried to obtain 5.3 g of the target polymer 1.
上述以及下述公開了聚合物的單元比,但本發明的幾個方式的聚合物不限於此。 The unit ratios of the polymers are disclosed above and below, but the polymers of several embodiments of the present invention are not limited thereto.
(合成例64)聚合物1的合成 (Synthesis Example 64) Synthesis of Polymer 1
將2.0g的上述合成例63得到的聚合物a1和2-羥基磺酸鈉1.0g添加於二氯甲烷30g和純水10g的混合溶液,在25℃攪拌1小時。攪拌後進行分液,再添加2-羥基磺酸鈉1.0g和純水10g在25℃攪拌30分鐘。重複3次該操作後進行分液,濃縮回收的有機層。溶劑蒸餾除去得到的有機層後,用異丙醇分散清洗得到了聚合物11.5g。 2.0 g of polymer a1 obtained in Synthesis Example 63 above and 1.0 g of sodium 2-hydroxysulfonate were added to a mixed solution of 30 g of dichloromethane and 10 g of pure water and stirred at 25°C for 1 hour. After stirring, the mixture was separated, and 1.0 g of sodium 2-hydroxysulfonate and 10 g of pure water were added and stirred at 25°C for 30 minutes. This operation was repeated three times, followed by separation and concentration of the recovered organic layer. The resulting organic layer was removed by solvent distillation and then dispersed and washed with isopropyl alcohol to obtain 11.5 g of polymer.
(合成例65)聚合物2的合成 (Synthesis Example 65) Synthesis of Polymer 2
[化90]
用2,3-二羥基丙磺酸代替2-羥基磺酸之外,進行與上述合成例64同樣的操作,得到了聚合物21.4g。 The same procedures as in Synthesis Example 64 were followed, except that 2,3-dihydroxypropanesulfonic acid was used instead of 2-hydroxysulfonic acid, to obtain 21.4 g of a polymer.
(合成例66)聚合物3的合成 (Synthesis Example 66) Synthesis of Polymer 3
[化91]
用3-[N,N-雙(2-羥乙基)氨基]-2-羥基丙磺酸代替2-羥基磺酸之外,進行與上述合成例48同樣的操作,得到了1.6g的聚合物3。 The same procedures as in Synthesis Example 48 were followed, except that 3-[N,N-bis(2-hydroxyethyl)amino]-2-hydroxypropanesulfonic acid was used instead of 2-hydroxysulfonic acid, to obtain 1.6 g of polymer 3.
<聚合物4~13以及比較聚合物1、2的合成> <Synthesis of Polymers 4-13 and Comparative Polymers 1 and 2>
(合成例67)聚合物4~13以及比較聚合物1,2的合成 (Synthesis Example 67) Synthesis of Polymers 4-13 and Comparative Polymers 1 and 2
模仿上述合成例46,適當組合構成單元A的上述化合物A1~A5、a1以及a2、構成單元B的上述化合物B1、B2以及B4、構成單元C的上述化合物C1、C2以及C6、構成單元D的下述化合物D、構成單元E的上述化合物E1~E3、構成單元F的上述化合物F1~F2、合成了聚合物4~13以及比較聚合物1以及2。合成的各聚合物的詳細內容示於表1。 Following Synthesis Example 46, polymers 4 to 13 and comparative polymers 1 and 2 were synthesized by appropriately combining the aforementioned compounds A1 to A5, a1, and a2 as unit A, the aforementioned compounds B1, B2, and B4 as unit B, the aforementioned compounds C1, C2, and C6 as unit C, the following compound D as unit D, the aforementioned compounds E1 to E3 as unit E, and the aforementioned compounds F1 to F2 as unit F. Details of the synthesized polymers are shown in Table 1.
化合物D:4-羥基苯基甲基丙烯酸酯 Compound D: 4-Hydroxyphenyl methacrylate
<抗蝕劑組成物的製備> <Preparation of anti-corrosion agent composition>
在上述聚合物中,將聚合物1、4~6、8和50mg的比較聚合物1或2溶解於將環己酮、乳酸乙酯以及γ-丁內酯以5:5:1的比例混合的溶劑中,製備實施例1~5以及比較例1~2的抗蝕劑組成物樣本1~7。使用的聚合物示於表2以及表3。 Of the above polymers, polymers 1, 4-6, and 8, and 50 mg of comparative polymer 1 or 2 were dissolved in a solvent containing cyclohexanone, ethyl lactate, and γ-butyrolactone in a ratio of 5:5:1 to prepare anti-corrosion agent composition samples 1-7 for Examples 1-5 and Comparative Examples 1-2. The polymers used are shown in Tables 2 and 3.
<顯影液的製備> <Developer Preparation>
如下製備顯影液。 Prepare the developer solution as follows.
(1)使用溶解了上述各聚合物1、4~6、8以及比較聚合物1~2的抗蝕劑組成物樣本1~7,通過旋塗法以膜厚成為100nm的方式塗佈組成物準備薄膜。 (1) Using the anti-etching agent composition samples 1 to 7 in which the above-mentioned polymers 1, 4 to 6, and 8 and the comparative polymers 1 to 2 were dissolved, the composition was applied to a film having a thickness of 100 nm by spin coating to prepare a thin film.
(2)準備乙腈濃度為0~80質量%的乙腈水溶液。 (2) Prepare an acetonitrile aqueous solution with an acetonitrile concentration of 0-80% by mass.
(3)將上述(1)得到的各薄膜浸漬於各乙腈水溶液,求出在30秒以內塗佈於薄膜的組成物完全溶解的乙腈水溶液的乙腈的最低濃度。 (3) Each film obtained in (1) above was immersed in each acetonitrile aqueous solution, and the minimum acetonitrile concentration of the acetonitrile aqueous solution at which the composition applied to the film was completely dissolved within 30 seconds was determined.
(4)通過上述(3)求出的乙腈水溶液作為各抗蝕劑組成物樣本的顯影液。 (4) The acetonitrile aqueous solution obtained in (3) above was used as the developer for each resist composition sample.
<電子束敏感度評價> <Electron beam sensitivity evaluation>
在矽晶圓上旋塗上述抗蝕劑組成物樣本1。將其在110℃的熱板上預焙1分鐘,得到形成有厚度30nm的塗膜的基板。對該基板的塗膜使用電子束繪圖裝置(Elionix Inc ELS-F100T)利用125keV的電子束繪圖160nm間距的50nm線圖案。將電子束照射後的基板利用90℃的熱板Post Exposure Bake(PEB)1分鐘。之後,使用針對各聚合物優化的上述顯影液的乙腈濃度增加了5質量%的用於圖案化的顯影液顯影1分鐘後,用純水沖洗得到50nm線圖案。使此時的照射量為Emax[μC/cm2],求出電子束照射的敏感度。使用掃描電子顯微鏡(SEM)(日立高新技術株式會社製造S-5500)觀察得到的50nm線圖案測定LWR。 The resist composition sample 1 described above was spin-coated on a silicon wafer. This was pre-baked on a 110°C hotplate for one minute to obtain a substrate with a 30nm-thick coating. This substrate was patterned with a 50nm line pattern with a 160nm pitch using an electron beam patterning system (Elionix Inc. ELS-F100T) using a 125keV electron beam. The electron beam-irradiated substrate was post-exposure baked (PEB) on a 90°C hotplate for one minute. Subsequently, the substrate was developed for one minute using a patterning developer optimized for each polymer, with the acetonitrile concentration increased by 5% by mass. The resulting pattern was then rinsed with pure water to obtain a 50nm line pattern. The irradiation dose at this point was set to Emax [μC/ cm² ], and the sensitivity to electron beam irradiation was determined. The LWR was measured using a scanning electron microscope (SEM) (S-5500, manufactured by Hitachi High-Technologies Corporation) observing a 50 nm line pattern.
對上述樣本2~7也進行與上述同樣進行敏感度和LWR的評價。將抗蝕劑組成物樣本1(比較例1)的敏感度和LWR作為參考值比較各抗蝕劑組成物樣本2~7的敏感度和LWR,得到的相對敏感度以及相對LWR的結果示於表2。 Samples 2-7 were also evaluated for sensitivity and LWR in the same manner as above. Using the sensitivity and LWR of resist composition sample 1 (Comparative Example 1) as a reference, the sensitivity and LWR of each resist composition sample 2-7 were compared. The resulting relative sensitivity and relative LWR are shown in Table 2.
[表2]
由實施例1以及2的結果可知,由於聚合物均為在單元A的陰離子具有羥基的聚合物,該陰離子的羥基可與單元B反應。因此,實施例1以及2反應效率提高,可達到相對於比較例1高15%以上高敏感度化。另外,在單元A的陰離子具有羥基的聚合物通過與單元B反應酸陰離子成為聚合物的一部分,可大幅提高酸擴散控制性,可達到相對於比較例1低30%以上的低LWR化。 The results of Examples 1 and 2 demonstrate that because the polymers in both cases contain hydroxyl groups in the anions of Unit A, the hydroxyl groups in these anions can react with Unit B. Consequently, Examples 1 and 2 exhibit improved reaction efficiency, achieving a sensitivity that is over 15% higher than that of Comparative Example 1. Furthermore, the polymers in which the anions of Unit A contain hydroxyl groups react with Unit B to form acid anions that become part of the polymer, significantly improving acid diffusion control and achieving a low LWR of over 30% compared to Comparative Example 1.
實施例3以及4是與比較例2相同的陽離子結構,與比較例2相比更能達到15%以上的高敏感度化。比較例2相比於比較例1敏感度提升,LWR相比於比較例1大20%。然而,實施例3以及4使用了在單元A的陰離子具有羥基的聚合物,相比於比較例1敏感度也優異,另外可達到30%以上的低LWR化。 Examples 3 and 4 share the same cationic structure as Comparative Example 2 and achieve a sensitivity increase of over 15% compared to Comparative Example 2. Comparative Example 2 exhibits improved sensitivity compared to Comparative Example 1, with a LWR 20% greater than that of Comparative Example 1. However, Examples 3 and 4 utilize polymers with hydroxyl groups in the anions of Unit A, demonstrating superior sensitivity compared to Comparative Example 1 and achieving a LWR reduction of over 30%.
由實施例5的結果可知,具有硫醇的陰離子與具有羥基的陰離子相同,相比於參考實施例可達到敏感度提升以及低LWR化。 The results of Example 5 show that anions with thiol groups and anions with hydroxyl groups can achieve improved sensitivity and lower LWR compared to the reference example.
<聚合物14~20的合成> <Synthesis of Polymers 14-20>
(合成例68)聚合物14~21的合成 (Synthesis Example 68) Synthesis of Polymers 14-21
按照上述合成例46,使用構成單元A的上述化合物A7~A10、構成單元B的上述化合物B1、B2以及B4、構成單元C的上述化合物C1、C2以及C6、構成單元E的上述化合物E1、構成單元K的下述化合物K,合成了聚合物14~21。合成的各聚合物的詳細內容示於表3。 According to Synthesis Example 46, polymers 14 to 21 were synthesized using compounds A7 to A10 as unit A, compounds B1, B2, and B4 as unit B, compounds C1, C2, and C6 as unit C, compound E1 as unit E, and compound K as unit K. Details of the synthesized polymers are shown in Table 3.
化合物K:9-(4-甲基丙烯醯氧基苯基)二苯並噻吩2,4,6-三氟苯甲酸酯 Compound K: 9-(4-methacryloyloxyphenyl)dibenzothiophene 2,4,6-trifluorobenzoate
[實施例6~13] [Examples 6-13]
<抗蝕劑組成物的製備> <Preparation of anti-corrosion agent composition>
將50mg的上述聚合物4、14~21中任一個溶解於將環己酮、乳酸乙酯以及γ-丁內酯以5:5:1的比例混合的溶劑,製備實施例6~14的抗蝕劑組成物樣本8~16。使用的聚合物示於表4。 50 mg of any of the above polymers 4, 14-21 was dissolved in a solvent containing cyclohexanone, ethyl lactate, and γ-butyrolactone in a ratio of 5:5:1 to prepare anti-corrosion agent composition samples 8-16 of Examples 6-14. The polymers used are shown in Table 4.
<顯影液的製備> <Developer Preparation>
如下製備顯影液。 Prepare the developer solution as follows.
(1)使用溶解了上述各聚合物4、14~20以及抗蝕劑組成物樣本8~15,通過旋塗法以膜厚成為100nm的方式塗佈組成物準備薄膜。 (1) Using the above-mentioned polymers 4, 14 to 20 and the anti-etching agent composition samples 8 to 15 dissolved, the composition was applied to a film with a thickness of 100 nm by spin coating to prepare a thin film.
(2)準備乙腈濃度為0~80質量%的乙腈水溶液。 (2) Prepare an acetonitrile aqueous solution with an acetonitrile concentration of 0-80% by mass.
(3)將上述(1)得到的各薄膜浸漬於各乙腈水溶液,求出在30秒以內塗佈於薄膜的組成物完全溶解的乙腈水溶液的乙腈的最低濃度。 (3) Each film obtained in (1) above was immersed in each acetonitrile aqueous solution, and the minimum acetonitrile concentration of the acetonitrile aqueous solution at which the composition applied to the film was completely dissolved within 30 seconds was determined.
(4)通過上述(3)求出的乙腈水溶液作為各抗蝕劑組成物樣本的顯影液。 (4) The acetonitrile aqueous solution obtained in (3) above was used as the developer for each resist composition sample.
<電子束-UV敏感度評價> <Electron beam-UV sensitivity evaluation>
在矽晶圓上旋塗上述抗蝕劑組成物樣本8。將其在110℃的熱板上預焙1分鐘,得到形成有厚度30nm的塗膜的基板。對該基板的塗膜使用電子束繪圖裝置(Elionix Inc ELS-F100T)利用125keV的電子束繪圖160nm間距的50nm線圖案。將電子束照射後的基板利用90℃的熱板Post Exposure Bake(PEB)1分鐘。接下來,用395nm的UV-LED以1000mJ/cm2的曝光量進行全面照射。之後,使用針對各聚合物優化的上述顯影液的乙腈濃度增加了5質量%的用於圖案化的顯影液顯影1分鐘後,用純水沖洗得到50nm線圖案。使此時的照射量為Emax[μC/cm2],求出電子束照射的敏感度。使用掃描電子顯微鏡(SEM)(日立高新技術株式會社製造S-5500)觀察得到的50nm線圖案測定LWR。 The above-mentioned resist composition sample 8 was spin-coated on a silicon wafer. It was pre-baked on a hot plate at 110°C for 1 minute to obtain a substrate with a coating having a thickness of 30nm. The coating on the substrate was patterned with a 50nm line pattern with a 160nm pitch using an electron beam patterning device (Elionix Inc ELS-F100T) using a 125keV electron beam. The substrate after electron beam irradiation was post-exposure baked (PEB) on a hot plate at 90°C for 1 minute. Next, the entire surface was irradiated with a 395nm UV-LED at an exposure dose of 1000mJ/ cm2 . After that, the developer optimized for each polymer was used for patterning, in which the acetonitrile concentration was increased by 5% by mass, and then rinsed with pure water to obtain a 50nm line pattern. The irradiation dose at this time was defined as Emax [μC/cm 2 ], and the sensitivity to electron beam irradiation was determined. LWR was measured using a 50 nm line pattern observed using a scanning electron microscope (SEM) (S-5500, manufactured by Hitachi High-Technologies Corporation).
對上述樣本9~16也進行與上述同樣進行敏感度和LWR的評價。將抗蝕劑組成物樣本8的敏感度和LWR作為參考值比較各抗蝕劑組成物樣本9~16的敏感度和LWR,得到的相對敏感度以及相對LWR的結果示於表4。 Samples 9-16 were also evaluated for sensitivity and LWR in the same manner as above. Using the sensitivity and LWR of resist composition sample 8 as a reference, the sensitivity and LWR of each resist composition sample 9-16 were compared. The resulting relative sensitivity and relative LWR are shown in Table 4.
對單元A、B以及E的組成比相同的實施例6和實施例7~10進行了比較。包含於實施例7~10的化合物A7~A10的陰離子具有的羥基由電子束照射產生的酸通過酸催化反應與單元B鍵合。另外,相同的單元B之間也通過酸催化反應鍵合。另外,通過上述酸催化反應產生的水使單元A中的鎓鹽的縮醛部位水解成為酮衍生物,從而使光吸收長波長化,聚合物變換為具有395nm的UV吸收。因此,由EB照射後的UV全面曝光進一步產生酸,即使是與實施例6相同的組成,實施例7~10的敏感度也會提高。 A comparison was made between Example 6 and Examples 7-10, which had the same composition ratio of units A, B, and E. The hydroxyl groups in the anions of compounds A7-A10 in Examples 7-10 generated acid upon electron beam irradiation, which then bonded to unit B via an acid-catalyzed reaction. Furthermore, identical units B also bonded to each other via an acid-catalyzed reaction. Furthermore, the water generated by this acid-catalyzed reaction hydrolyzed the acetal sites of the onium salts in unit A into ketone derivatives, shifting the light absorption to longer wavelengths and converting the polymers to UV absorption at 395 nm. Consequently, further acid was generated by full-scale UV exposure following EB irradiation, resulting in improved sensitivity in Examples 7-10, even with the same composition as Example 6.
比較實施例6和實施例7~13可推測出,即使提高UV照射的敏感度,由於LWR良好,幾乎不存在由UV照射引起的酸擴散的影響。由於實施例6和實施例7~13中相同水平的LWR來執行圖案化,因此在敏感度和LWR之間沒有權衡。 Comparing Example 6 with Examples 7-13, it can be inferred that even with increased sensitivity to UV irradiation, the excellent LWR effectively negates the impact of acid diffusion caused by UV irradiation. Because patterning was performed at the same level of LWR in Examples 6 and 7-13, there is no trade-off between sensitivity and LWR.
比較實施例8和實施例14可知,由於通過添加單元K可抑制由單元A產生的酸的作用敏感度降低,但通過抑制酸擴散LWR趨於降低。這在需要高分辨率時很有效。 Comparing Examples 8 and 14, it can be seen that while the addition of unit K suppresses the effect of acid generated by unit A, the sensitivity decreases, and the LWR decreases by suppressing acid diffusion. This is very effective when high resolution is required.
[產業上的可利用性] [Industrial Availability]
根據本發明的幾個方式,可以提供一種聚合物以及包含該聚合物的抗蝕劑組成物,該聚合物對EUV等粒子束或電磁波的吸收效率高,敏感度、分辨率、圖案性能優異。 According to several aspects of the present invention, a polymer and an anti-etching agent composition containing the polymer can be provided. The polymer has high absorption efficiency for EUV and other particle beams or electromagnetic waves, and has excellent sensitivity, resolution, and patterning performance.
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| TW201642042A (en) * | 2015-04-07 | 2016-12-01 | 信越化學工業股份有限公司 | Negative resist composition and pattern forming process |
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| JP4955732B2 (en) | 2009-05-29 | 2012-06-20 | 信越化学工業株式会社 | Negative resist composition and pattern forming method using the same |
| JP5746836B2 (en) | 2009-07-14 | 2015-07-08 | 住友化学株式会社 | Salt, acid generator, polymer and photoresist composition |
| JP5401221B2 (en) | 2009-09-04 | 2014-01-29 | 富士フイルム株式会社 | Actinic ray-sensitive or radiation-sensitive composition and pattern forming method using the same |
| JP5613011B2 (en) | 2009-12-25 | 2014-10-22 | 東京応化工業株式会社 | Concentrated developer for photolithography |
| JP6541508B2 (en) | 2014-08-25 | 2019-07-10 | 住友化学株式会社 | Salt, resin, resist composition and method for producing resist pattern |
| JP2016108508A (en) | 2014-12-10 | 2016-06-20 | 信越化学工業株式会社 | Polymer, resist material, and pattern formation method |
| JP2016141796A (en) | 2015-02-05 | 2016-08-08 | 信越化学工業株式会社 | Polymer, resist material, and patterning process |
| US10781276B2 (en) | 2015-10-01 | 2020-09-22 | Toyo Gosei Co., Ltd. | Polymer, resist composition containing polymer, and method for manufacturing device using same |
| JP2017207532A (en) | 2016-05-16 | 2017-11-24 | 東洋合成工業株式会社 | Resist composition and method for producing device using the same |
| JP6948879B2 (en) * | 2016-09-07 | 2021-10-13 | 住友化学株式会社 | Method for producing salt, acid generator, resin, resist composition and resist pattern |
| WO2020170555A1 (en) | 2019-02-22 | 2020-08-27 | 東洋合成工業株式会社 | Polymer, resist composition containing said polymer, method for manufacturing member using same, pattern formation method, and method for forming reversal pattern |
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| TW201543183A (en) * | 2009-12-25 | 2015-11-16 | 東京應化工業股份有限公司 | Manufacturing method and manufacturing device for developing solution for lithography |
| JP2015168712A (en) * | 2014-03-05 | 2015-09-28 | 住友化学株式会社 | Resin composition and resist composition |
| TW201642042A (en) * | 2015-04-07 | 2016-12-01 | 信越化學工業股份有限公司 | Negative resist composition and pattern forming process |
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| KR20230052959A (en) | 2023-04-20 |
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