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TWI897769B - Method, device, apparatus and computer-readable storage medium for predicting wafer and surface nanomorphology thereof - Google Patents

Method, device, apparatus and computer-readable storage medium for predicting wafer and surface nanomorphology thereof

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TWI897769B
TWI897769B TW113149277A TW113149277A TWI897769B TW I897769 B TWI897769 B TW I897769B TW 113149277 A TW113149277 A TW 113149277A TW 113149277 A TW113149277 A TW 113149277A TW I897769 B TWI897769 B TW I897769B
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surface topography
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TW202524363A (en
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李安杰
蘭洵
張婉婉
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大陸商西安奕斯偉材料科技股份有限公司
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    • H10P74/203
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

本發明提供了一種晶圓及其表面奈米形貌的預測方法、裝置、設備及電腦可讀儲存媒體,屬於半導體製造技術領域,該方法可以包括:在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據;基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值。The present invention provides a method, apparatus, device, and computer-readable storage medium for predicting the nanotopography of a wafer and its surface, belonging to the field of semiconductor manufacturing technology. The method may include: detecting surface topography measurement data of the wafer during wafer processing; and predicting, based on the surface topography measurement data, the predicted surface topography value of the wafer corresponding to a set wavelength range after subsequent processing steps based on the surface topography measurement data based on a trained convolutional neural network (CNN) model.

Description

晶圓及其表面奈米形貌的預測方法、裝置、設備及電腦可讀儲存媒體Method, device, apparatus and computer-readable storage medium for predicting wafer and surface nanomorphology thereof

相關申請的交叉引用 Cross-references to related applications

本發明主張在2024年07月17日在中國提交的中國專利申請No.202410956702.0的優先權,其全部內容藉由引用包含於此。 This invention claims priority to Chinese Patent Application No. 202410956702.0 filed in China on July 17, 2024, the entire contents of which are incorporated herein by reference.

本發明關於半導體製造技術領域,尤其關於一種晶圓及其表面奈米形貌的預測方法、裝置、設備及電腦可讀儲存媒體。 The present invention relates to the field of semiconductor manufacturing technology, and more particularly to a method, device, apparatus, and computer-readable storage medium for predicting the nanotopography of a wafer and its surface.

在晶圓製造過程中,藉由直拉法製備出單晶矽棒後,對單晶矽棒依序進行線切割、研磨、刻蝕、磨削以及化學機械拋光(Chemical Mechanical Polishing,CMP)等加工流程,最終獲得單晶矽晶圓。對於單晶矽晶圓來說,其表面形貌是衡量其品質的關鍵參數。晶圓的表面奈米形貌(nanotopography,NT)是晶圓表面形貌參數中的重要的一種品質參數。 During the wafer manufacturing process, single-crystal silicon ingots are produced using the Czochralski method. These ingots then undergo a series of processes, including wire sawing, lapping, etching, grinding, and chemical mechanical polishing (CMP), ultimately resulting in single-crystal silicon wafers. For single-crystal silicon wafers, their surface morphology is a key quality parameter. The wafer's surface nanotopography (NT) is a key quality parameter within this morphology.

在相關方案中,對於晶圓的NT檢測,通常設置在最後一道表面加工流程,即CMP流程之後,但是對於奈米形貌這種短波相關的品質參數,很大程度上是由化學機械拋光之前的加工製程所決定的,也就是說,在相關方案的實施過程中,當CMP之前的加工流程出現問題時,那麼也只能在CMP流程之後被發現。如此,造成了CMP之前的加工出現問題的晶圓仍然進行了完整的晶圓製造過程,這對生產資源來說是一種浪費。 In related solutions, NT testing of wafers is typically performed after the final surface processing step, the CMP process. However, short-wavelength quality parameters such as nanotopography are largely determined by the processing steps prior to CMP. This means that during the implementation of these solutions, if problems arise in the pre-CMP process, they can only be discovered after the CMP process. Consequently, wafers with pre-CMP processing problems continue to undergo the full wafer manufacturing process, resulting in a waste of production resources.

有鑑於此,本發明期望提供一種晶圓及其表面奈米形貌的預測方法、裝置、設備及電腦可讀儲存媒體,能夠根據在晶圓製造過程中的前端加工流程後的產品,預測晶圓表面的奈米形貌參數,使得能夠根據該預測得到的奈米形貌數據對前端加工流程的產品性能進行監控,避免前端加工流程得到的不良晶圓流入後續的加工流程,避免生產資源的浪費。 In light of this, the present invention aims to provide a method, apparatus, device, and computer-readable storage medium for predicting wafer and surface nanotopography. These methods can predict wafer surface nanotopography parameters based on products produced after front-end processing in the wafer manufacturing process. This allows monitoring of product performance in the front-end processing flow based on the predicted nanotopography data, preventing defective wafers from the front-end processing flow from entering subsequent processing flows, thereby avoiding waste of production resources.

本發明的技術方案是這樣實現的: The technical solution of the present invention is implemented as follows:

第一方面,本發明提供了一種晶圓表面奈米形貌的預測方法,所述方法包括:在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據;基於訓練後的卷積神經網路(Convolutional Neural Networks,CNN)模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值。 In a first aspect, the present invention provides a method for predicting wafer surface nanotopography. The method comprises: detecting surface topography measurement data of the wafer during wafer processing; and predicting, based on the surface topography measurement data, predicted surface topography values corresponding to a predetermined wavelength range of the wafer after subsequent processing steps using a trained convolutional neural network (CNN) model.

第二方面,本發明提供一種晶圓表面奈米形貌的預測裝置,所述裝置包括:檢測部分以及預測部分;其中,所述檢測部分,被配置成在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據;所述預測部分,被配置成基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值。 In a second aspect, the present invention provides a device for predicting wafer surface nanotopography, comprising: a detection portion and a prediction portion; wherein the detection portion is configured to detect surface topography measurement data of the wafer during wafer processing; and the prediction portion is configured to predict, based on a trained convolutional neural network (CNN) model, predicted surface topography values corresponding to a set wavelength range of the wafer after subsequent processing based on the surface topography measurement data.

第三方面,本發明提供了一種計算設備,所述計算設備包括:處理器和儲存器;所述處理器用於執行所述儲存器中儲存的指令,以實現如第一方面所述之晶圓表面奈米形貌的預測方法。 In a third aspect, the present invention provides a computing device comprising: a processor and a memory; the processor is configured to execute instructions stored in the memory to implement the wafer surface nanotopography prediction method described in the first aspect.

第四方面,本發明提供了一種電腦可讀儲存媒體,所述電腦可 讀儲存媒體儲存有至少一條指令,所述至少一條指令用於被處理器執行以實現如第一方面所述之晶圓表面奈米形貌的預測方法。 In a fourth aspect, the present invention provides a computer-readable storage medium storing at least one instruction. The at least one instruction is configured to be executed by a processor to implement the wafer surface nanotopography prediction method described in the first aspect.

第五方面,本發明提供了一種晶圓,所述晶圓的預測奈米形貌值在2mm*2mm的規格小於5nm,和/或在10mm*10mm的規格小於10nm時,所述晶圓的奈米形貌值為在2mm*2mm的規格小於5nm,在10mm*10mm的規格小於10nm。 In a fifth aspect, the present invention provides a wafer having a predicted nanotopography value of less than 5 nm at a 2 mm * 2 mm size and/or less than 10 nm at a 10 mm * 10 mm size. The wafer has a nanotopography value of less than 5 nm at a 2 mm * 2 mm size and less than 10 nm at a 10 mm * 10 mm size.

本發明提供了一種晶圓及其表面奈米形貌的預測方法、裝置、設備及電腦可讀儲存媒體,利用訓練後的CNN模型以及晶圓在完成當前加工流程後的表面形貌量測數據預測該晶圓在完成後續流程後的預測表面形貌值。藉由該預測表面形貌值不僅能夠對每個加工流程進行監控,以保證加工流程所採用的加工設備的穩定性和一致性,還能夠對每個加工流程的產物進行監控,以確保合格產物進入下一加工流程,提高晶圓表面的微觀形貌品質,避免後續加工流程加工出未來合格可能性不高的產品,從而降低了加工成本,而且還能夠用來判斷已完成流程的製程是否存在問題,以輔助製程調整。 The present invention provides a method, apparatus, device, and computer-readable storage medium for predicting wafer and surface nanotopography. This method utilizes a trained CNN model and surface topography measurement data from a wafer after completing a current process to predict the wafer's predicted surface topography after completing a subsequent process. These predicted surface topography values not only enable monitoring of each process step to ensure the stability and consistency of the processing equipment used, but also monitor the products of each process step to ensure that qualified products advance to the next process step, thereby improving the microtopography quality of the wafer surface and preventing subsequent processes from producing products with a low probability of future qualification, thereby reducing processing costs. Furthermore, these predicted surface topography values can be used to determine whether there are any issues with the completed process step, assisting in process adjustments.

50:預測裝置 50: Prediction device

501:檢測部分 501: Detection section

502:預測部分 502: Prediction Section

503:訓練部分 503: Training Section

504:回饋部分 504: Feedback Section

70:計算設備 70: Computing equipment

710:處理器 710: Processor

720:儲存器 720: Storage

圖1為本發明提供的一種晶圓表面奈米形貌的預測方法流程圖。 Figure 1 is a flow chart of a method for predicting wafer surface nanotopography provided by the present invention.

圖2為本發明提供CNN模型架構示意圖。 Figure 2 is a schematic diagram of the CNN model architecture provided by the present invention.

圖3為本發明提供的回歸任務轉變為分類任務的示意圖。 Figure 3 is a schematic diagram of the transformation of the regression task into a classification task provided by the present invention.

圖4為本發明提供的損失誤差曲線示意圖。 Figure 4 is a schematic diagram of the loss error curve provided by the present invention.

圖5為本發明提供的一種晶圓表面奈米形貌的預測裝置組成示意圖。 Figure 5 is a schematic diagram of the composition of a device for predicting wafer surface nanotopography provided by the present invention.

圖6為本發明提供的另一種晶圓表面奈米形貌的預測裝置組成示意圖。 Figure 6 is a schematic diagram of another device for predicting wafer surface nanotopography provided by the present invention.

圖7為本發明提供的一種計算設備的結構示意圖。 Figure 7 is a schematic diagram of the structure of a computing device provided by the present invention.

下面將結合本發明中的圖式,對本發明中的技術方案進行清楚、完整地描述。 The following will combine the drawings in this invention to clearly and completely describe the technical solutions in this invention.

在相關方案中,將經過CMP流程的晶圓表面按照設定尺寸劃分分析區域後,根據每個分析區域內各採樣點處經濾波後的量測數據中的峰谷值進行升冪排列,並按照設定的百分位數(例如99.5%)選取該升冪排列中相應位置的值做為晶圓的奈米形貌(NT)值。 In this approach, the wafer surface undergoing the CMP process is divided into analysis areas of a set size. The peak-to-valley values of the filtered measurement data at each sampling point within each analysis area are then ranked in ascending order. The value at the corresponding position in this ascending order is then selected according to a set percentile (e.g., 99.5%) as the wafer's nanotopography (NT) value.

從晶圓表面來看,各區域內各採樣點處經濾波後的量測數據會從整體上呈現出各採樣點的量測數據的波動現象。從波的角度來看,這種波動現象可以視為由不同波長的波訊號疊加而造成的,不同的波長可以對應於發生波形現象的區域尺寸,即波訊號的波長越小,其所表徵發生量測數據波動現象的區域尺寸越小;波訊號的波長越大,其所表徵發生量測數據波動現象的區域尺寸越大。在量測數據呈現的波動現象中,波長較長的訊號數據可以包括彎曲度(Bow),翹曲度(Warp)等參數,這些參數在線切割流程後大致定型,後續的加工流程對其影響較小;對於波長較短的訊號數據,例如奈米形貌值,CMP流程之前的所有前端加工流程都會對其產生影響。 From the perspective of the wafer surface, the filtered measurement data at each sampling point in each region will exhibit overall fluctuations in the measurement data at each sampling point. From a wave perspective, this fluctuation can be viewed as the result of the superposition of signals of different wavelengths. Different wavelengths correspond to the size of the area where the fluctuation occurs. Specifically, the smaller the signal wavelength, the smaller the area where the fluctuation occurs; the larger the signal wavelength, the larger the area where the fluctuation occurs. Among the fluctuations exhibited by measurement data, longer-wavelength signal data can include parameters such as bow and warp. These parameters are largely finalized after the wire cutting process and are minimally affected by subsequent processing steps. However, shorter-wavelength signal data, such as nanoscale topography, are affected by all front-end processing steps prior to the CMP process.

此外,隨著半導體器件的線寬不斷縮小,器件結構不斷向多層堆疊結構發展,對於矽晶圓的表面形貌的粗糙度要求也愈發嚴格,比如對更加微小的區域的粗糙度提出了嚴格的要求。後續極有可能會出現波長更短的訊號數據所對應的表面形貌參數。 Furthermore, as semiconductor device line widths continue to shrink and device structures evolve toward multi-layer stacks, the requirements for the surface roughness of silicon wafers are becoming increasingly stringent, with stricter requirements placed on the roughness of even smaller areas. It is highly likely that surface topography parameters corresponding to signal data with even shorter wavelengths will emerge in the future.

以NT值為例,相關方案所得到的晶圓的NT值,是經過CMP流程之後的晶圓的NT值,該數據僅能夠表示整個晶圓加工過程的性能,無法對加 工過程中的每個加工流程的性能進行評估。而且,隨著先進制程對晶圓的表面微觀形貌的要求愈發嚴苛,需要對每個加工流程進行監控,以保證加工流程所採用的加工設備的穩定性和一致性,對每個加工流程的產物進行監控,以確保合格產物進入下一加工流程,從而提高晶圓表面的微觀形貌品質。 Taking the NT value as an example, the NT value of a wafer obtained by the relevant solution is the NT value of the wafer after the CMP process. This data only represents the performance of the entire wafer processing process and cannot evaluate the performance of each processing step within the process. Moreover, as advanced processes place increasingly stringent requirements on the wafer surface microtopography, it is necessary to monitor each processing step to ensure the stability and consistency of the processing equipment used in the process. The products of each process step must also be monitored to ensure that qualified products enter the next process step, thereby improving the microtopography quality of the wafer surface.

基於此,圖1繪示了本發明提供的一種晶圓表面奈米形貌的預測方法,所述方法包括步驟S101至步驟S102。 Based on this, FIG1 illustrates a method for predicting wafer surface nanotopography provided by the present invention, which includes steps S101 to S102.

在步驟S101中,在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據。 In step S101, during the wafer processing process, the surface topography measurement data of the wafer is detected.

在本發明中,所述晶圓的表面形貌量測數據在完成晶圓加工過程中的任一流程後得到。 In the present invention, the surface topography measurement data of the wafer is obtained after completing any process in the wafer processing.

在一些示例中,在完成任一加工流程(比如線切割)之後,藉由單點量測方案對完成線切割的晶圓表面的採樣點的表面高度進行量測,以獲得該晶圓的當前表面形貌量測數據。 In some examples, after completing any processing step (such as wire sawing), a single-point metrology solution is used to measure the surface height of a sample point on the surface of the wafer that has undergone wire sawing to obtain the current surface topography measurement data of the wafer.

在上述示例中,單次量測方案也就是一次量測過程僅能夠量測出一個採樣點處量測數據的方案。例如,可以採用接觸式量測方案,比如利用探針與待測晶圓表面接觸並在晶圓表面上進行水平移動。隨著該水平移動,待測晶圓表面高度差異會引起探針產生縱向位移,該縱向位移藉由位移感測器感知並將感知到的縱向位移值轉變為待測晶圓表面的高度數據,即關於歷史晶圓表面高度的歷史量測數據。例如,也可以採用以電容法量測、雷射聚焦量測等非接觸式量測方案。 In the above example, a single-shot measurement solution is one in which only one sampling point can be measured during a single measurement process. For example, a contact measurement solution can be used, such as using a probe to contact the surface of the wafer being measured and move horizontally across the wafer surface. This horizontal movement causes the probe to undergo longitudinal displacement due to height variations on the wafer surface. This longitudinal displacement is sensed by a displacement sensor, which converts the sensed longitudinal displacement value into height data for the wafer surface being measured, i.e., historical measurement data on the wafer surface height. Non-contact measurement solutions, such as capacitance measurement and laser focus measurement, can also be used.

在一些示例中,也可以僅藉由一次量測過程獲取晶圓在完成當前加工流程後的表面形貌量測數據,比如利用光學手段(如菲索干涉、微分干涉等)進行測量的方案。儘管這些測量方案具有高解析度且能夠獲得採樣均勻的數據,但是這些測量方案對於晶圓表面的要求較高,需要相對光滑的表面以 確保入射光被反射而非散射,並不適宜用在所有加工流程後的晶圓表面,比如線切割後的晶圓表面線痕較多且粗糙度較高,研磨後的晶圓表面也並非呈現出晶面,因此,在具體實施過程中,更適合採用單點量測方案獲取表面形貌量測數據。 In some cases, it's possible to obtain surface topography data for wafers after the current processing step using a single measurement process. This can be achieved using optical techniques such as Fizeau interferometry and differential interference spectroscopy. While these measurement methods offer high resolution and can obtain uniformly sampled data, they place high demands on the wafer surface, requiring a relatively smooth surface to ensure that incident light is reflected rather than scattered. This makes them unsuitable for wafer surfaces after all processing steps. For example, the surface of a wafer after wire sawing exhibits numerous line marks and high roughness, while the surface of a wafer after grinding lacks crystal planes. Therefore, in actual implementation, single-point measurement methods are more suitable for obtaining surface topography data.

在步驟S102中,基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值。 In step S102, based on the trained convolutional neural network (CNN) model, the surface topography measurement data is used to predict the predicted surface topography values of the wafer corresponding to a set wavelength range after subsequent processing.

在本發明中,後序加工流程是指在晶圓加工過程中,處於步驟S101所述獲得晶圓的表面形貌量測數據的流程之後的加工流程。比如,設定步驟S101獲取到線切割流程之後的晶圓的表面形貌量測數據,步驟S102所述之後序加工流程可以是在晶圓加工過程中處於線切割流程之後的流程,例如研磨流程、刻蝕流程、磨削流程、CMP流程等。 In the present invention, a subsequent process flow refers to a process flow following the process of obtaining wafer surface topography measurement data in step S101 during the wafer processing process. For example, if step S101 obtains wafer surface topography measurement data after the wire sawing process, the subsequent process flow described in step S102 may be a process following the wire sawing process during the wafer processing process, such as a lapping process, an etching process, a grinding process, or a CMP process.

在本發明中,所有採樣點的表面形貌量測數據從整個晶圓表面可以看成一個三維的波動現象。該波動現象可以由不同波長的波訊號疊加而成。基於這樣的理解,設定波長範圍對應的表面形貌值,比如波長範圍是22微米波長至20毫米波長所對應的奈米形貌(NT)值可以看成是對該對應波長範圍的統計學參數,可以基於濾波的方式獲得。在本發明中,以NT值做為一個設定波長範圍對應的表面形貌值的示例進行闡述,可以理解地,其他設定波長範圍對應的表面形貌值同樣適用於本發明的技術方案,在此不再贅述。 In the present invention, the surface topography measurement data from all sampling points can be viewed as a three-dimensional fluctuation phenomenon across the entire wafer surface. This fluctuation phenomenon can be formed by the superposition of wave signals of different wavelengths. Based on this understanding, the surface topography value corresponding to a set wavelength range, such as the nanotopography (NT) value corresponding to the wavelength range of 22 microns to 20 millimeters, can be viewed as a statistical parameter for that wavelength range and can be obtained through filtering. In the present invention, the NT value is used as an example of a surface topography value corresponding to a set wavelength range. It is understood that surface topography values corresponding to other set wavelength ranges are equally applicable to the technical solution of the present invention and will not be elaborated here.

值得注意的是,由於濾波計算與卷積計算屬於同等類型的計算,因此,關於NT值的獲取過程與深度學習中的電腦視覺任務高度相似。基於這樣的理解,本發明採用適宜於電腦視覺任務的CNN模型類別來處理NT值的預測任務。 Notably, because filtering and convolution are similar computations, the process of acquiring NT values is highly similar to computer vision tasks in deep learning. Based on this understanding, the present invention employs a CNN model class suitable for computer vision tasks to address NT value prediction.

在確定了CNN模型之後,就可以利用歷史晶圓在完成當前加工 流程(如線切割流程)後的表面形貌量測數據以及所述歷史晶圓在完成後續加工流程(例如CMP流程)後的NT值做為數據集對初始化的CNN模型進行訓練,從而得到一個訓練後的CNN模型,該訓練後的CNN模型能夠基於完成當前加工流程後的表面形貌量測數據預測出在完成後序加工流程後的預測NT值。 Once the CNN model is determined, the initialized CNN model can be trained using historical surface topography measurement data from wafers after the current process (e.g., wire sawing) and the NT values of these wafers after subsequent processes (e.g., CMP) as the dataset. This yields a trained CNN model capable of predicting the NT value after subsequent processes based on the surface topography measurement data from the current process.

在本發明中,仍然以設定波長範圍對應的預測表面形貌值是預測NT值為例,在藉由步驟S102獲得晶圓的預測奈米形貌(NT)值之後,就能夠對當前已完成的加工流程進行評估。 In the present invention, the predicted surface topography value corresponding to the set wavelength range is still used as an example. After obtaining the predicted nanotopography (NT) value of the wafer in step S102, the currently completed processing flow can be evaluated.

在一些示例中,可以根據所述晶圓的預測奈米形貌值的統計量確定執行當前已完成的加工流程的設備的工作狀態,以確保設備的穩定性和一致性,避免機差。例如,監控每台設備每天加工的所有產品的NT預測值,如果NT預測值有離散,出現了離群值過多,均值過大等問題,表明該設備不穩定,需要停機維護。 In some examples, the operating status of the equipment executing the currently completed process can be determined based on the statistics of the wafer's predicted nanotopography values to ensure equipment stability and consistency and avoid machine errors. For example, the NT predicted values of all products processed daily by each piece of equipment can be monitored. If the NT predicted values show dispersion, excessive outliers, or an excessively large mean, this indicates that the equipment is unstable and requires downtime for maintenance.

在一些示例中,可以根據所述晶圓的預測奈米形貌值與設定的評估指標的比較結果確定所述晶圓是否繼續進行後序加工流程,從而能夠篩選合格產物下放,避免後序加工流程加工出未來合格可能性不高的產品,從而降低了加工成本。 In some examples, a comparison between the wafer's predicted nanotopography value and a preset evaluation index can be used to determine whether the wafer should proceed to subsequent processing steps. This allows for the selection of qualified products for subsequent processing, preventing the subsequent processing of products with a low likelihood of future qualification, thereby reducing processing costs.

在一些示例中,根據所述晶圓的預測奈米形貌值調整所述當前已完成的加工流程的製程參數。比如,根據各加工流程的產物的預測奈米形貌值來判斷已完成流程的製程是否存在問題,以輔助製程調整,更加有的放矢。並且在製程調整中,同樣可以參考此預測奈米形貌值來回饋和調節加工流程的製程參數。 In some examples, process parameters of the currently completed process flow are adjusted based on the wafer's predicted nanotopography values. For example, the predicted nanotopography values of the products of each process flow can be used to determine whether there are process issues within the completed process flow, thereby assisting in more targeted process adjustments. Furthermore, during process adjustments, these predicted nanotopography values can also be used as feedback to adjust the process parameters of the process flow.

藉由圖1所示的技術方案,利用訓練後的CNN模型以及晶圓在完成當前加工流程後的表面形貌量測數據預測該晶圓在完成後續流程後的預測表面形貌值。藉由該預測表面形貌值不僅能夠對每個加工流程進行監控,以 保證加工流程所採用的加工設備的穩定性和一致性,還能夠對每個加工流程的產物進行監控,以確保合格產物進入下一加工流程,提高晶圓表面的微觀形貌品質,避免後序加工流程加工出未來合格可能性不高的產品,從而降低了加工成本,而且還能夠用來判斷已完成流程的製程是否存在問題,以輔助製程調整。 The technical solution shown in Figure 1 utilizes a trained CNN model and surface topography data from wafers after completing the current process to predict the wafer's surface topography after completing subsequent processes. This predicted topography not only monitors each process step to ensure the stability and consistency of the processing equipment used, but also monitors the products of each process step to ensure that qualified products advance to the next step. This improves the microscopic topography quality of the wafer surface and prevents subsequent processes from producing products with a low probability of future quality, thereby reducing processing costs. Furthermore, this data can be used to identify process issues within completed processes, assisting with process adjustments.

對於圖1所示的技術方案,在一些示例中,所述檢測所述晶圓的表面形貌量測數據,包括:在所述晶圓完成當前加工流程後,對所述晶圓表面的每個採樣點,藉由單點量測方案獲取每個採樣點處關於所述晶圓表面高度的原始表面形貌量測數據;根據所述原始表面形貌量測數據形成所述表面形貌量測數據。 For the technical solution shown in FIG. 1 , in some examples, detecting the surface topography measurement data of the wafer includes: obtaining raw surface topography measurement data regarding the height of the wafer surface at each sampling point on the wafer surface using a single-point measurement solution after the wafer completes the current processing flow; and generating the surface topography measurement data based on the raw surface topography measurement data.

對於上述示例,需要說明的是,由於CNN模型的層數較多,隨著網路層的加深,通常會存在輸入影像的特徵尺寸減半,數據通道加倍的設計理念。而對於晶圓表面的單次量測方案,通常不會存在較多的採樣點。舉例來說,以一張半徑為150mm的經過線切割的裸晶圓為例,按照邊緣去除量(EE)為4mm去除邊緣之後,採用電容法採樣量測其表面的高度數據,得到該裸晶圓表面的原始量測數據。在採樣量測過程中,按照以晶圓中心為極點的極坐標系均勻採樣,即每45°量測一條直徑方向,並且每個直徑方向上的採樣間隔為4mm,在該極坐標系下,能夠得到8*37個採樣點的原始量測數據。這樣的原始量測數據量輸入至CNN模型之後,會在經過CNN模型的前若干層的前向傳播之後就已經衰減到無法使後續的卷積層發揮效用的程度。 Regarding the above example, it should be noted that due to the large number of layers in a CNN model, as the network layer deepens, the design concept is usually to halve the feature size of the input image and double the data channels. However, for a single measurement solution on the wafer surface, there are usually not many sampling points. For example, taking a bare wafer with a radius of 150mm and being wire-cut, after removing the edge with an edge removal (EE) of 4mm, the surface height data is measured using the capacitance method to obtain the raw measurement data of the bare wafer surface. During the sampling measurement process, uniform sampling is performed using a polar coordinate system centered at the wafer center. This means that a radial direction is measured every 45°, with a sampling interval of 4mm in each radial direction. In this polar coordinate system, raw measurement data consisting of 8 x 37 sampling points is obtained. When this amount of raw measurement data is fed into the CNN model, it is attenuated after forward propagation through the first few layers of the CNN model, to the point where it is no longer useful in subsequent convolutional layers.

針對上述原始量測數據量較小的問題,本發明基於原始量測數據進行高度插值,利用插值後的高度插值數據擴充原始量測數據的數據量,從而最終得到所述晶圓在完成當前加工流程後的表面形貌量測數據。 To address the aforementioned issue of small amounts of raw measurement data, the present invention performs height interpolation based on the raw measurement data, using the interpolated height interpolated data to expand the data volume of the raw measurement data, thereby ultimately obtaining surface topography measurement data of the wafer after completing the current processing flow.

基於此,在一些示例中,所述根據所述原始表面形貌量測數據形成所述表面形貌量測數據,包括:將所述晶圓表面的所有採樣點由極坐標系轉化為直角坐標系;基於所有採樣點在直角坐標系下的原始表面形貌量測數據,藉由三次樣條插值的方式進行插值,以得到插值點及所述插值點處的高度插值數據;將所有採樣點處的原始表面形貌量測數據以及所有插值點處的高度插值數據形成所述表面形貌量測數據。 Based on this, in some examples, forming the surface topography measurement data based on the original surface topography measurement data includes: converting all sampling points on the wafer surface from a polar coordinate system to a rectangular coordinate system; interpolating the original surface topography measurement data of all sampling points in the rectangular coordinate system using cubic spline interpolation to obtain interpolation points and height interpolation data at the interpolation points; and forming the surface topography measurement data from the original surface topography measurement data at all sampling points and the height interpolation data at all interpolation points.

具體來說,在極坐標系下採樣得到的原始表面形貌量測數據,在直角坐標系下的呈現是不均勻,針對該不均勻的情況,本發明基於採樣點的位置進行均勻抽樣,然後利用三次樣條插值的方式進行插值,從而將最終的表面形貌量測數據由前述的8*37的形狀重整為448*448的形狀。 Specifically, the original surface topography data sampled in a polar coordinate system appears uneven in a rectangular coordinate system. To address this unevenness, the present invention performs uniform sampling based on the locations of the sampling points and then uses cubic spline interpolation to reshape the final surface topography data from the aforementioned 8*37 shape to a 448*448 shape.

對於圖1所示的方案,在一些可能的實現方式中,還可以包括關於CNN模型的訓練過程,該過程可以包括:根據歷史晶圓在完成當前加工流程後的表面形貌量測數據以及所述歷史晶圓在完成所述後序加工流程後的與設定波長範圍對應的量測表面形貌值對一初始化的卷積神經網路CNN模型進行訓練,獲得一訓練後的CNN模型。 For the scheme shown in Figure 1, some possible implementations may also include a CNN model training process. This process may include: training an initialized convolutional neural network (CNN) model based on historical surface topography measurement data of wafers after completing the current process and surface topography values measured for the wafers after completing the subsequent process corresponding to a set wavelength range, to obtain a trained CNN model.

對於上述實現方式,歷史晶圓在完成當前加工流程後的表面形貌量測數據的檢測過程及其實現方式和示例可以參考前述關於表面形貌量測數據的檢測過程,在此不再贅述。 Regarding the aforementioned implementation method, the inspection process for the surface topography measurement data of historical wafers after the current processing flow, as well as its implementation method and examples, can be found in the aforementioned inspection process for surface topography measurement data and will not be elaborated upon here.

對於圖1所示的技術方案中所闡述的CNN模型,如圖2所示,除了包括與輸入層連接的卷積層、最大池化層、全域平均池化層以及與輸出層相連的全連接層之外,更包括多個殘差塊以及在各殘差塊內的卷積層之間的如 圖2中弧線箭頭所示跳躍連接設計。每個殘差塊內均包括具有相同的卷積核數量、卷積核尺寸以及步長的多個卷積層。在圖2中,設定CNN模型2包括2個殘差塊,分別標識為R1和R2。每個殘差塊均包括4個卷積層,例如R1包括卷積層R1-1、R1-2、R1-3以及R1-4,R2包括卷積層R2-1、R2-2、R2-3以及R2-4。 The CNN model described in the technical solution shown in Figure 1, as shown in Figure 2, includes not only convolutional layers connected to the input layer, maximum pooling layers, global average pooling layers, and fully connected layers connected to the output layer, but also multiple residual blocks and skip connections between the convolutional layers within each residual block, as indicated by the curved arrows in Figure 2. Each residual block includes multiple convolutional layers with the same number of convolution kernels, kernel size, and stride. In Figure 2, CNN model 2 is assumed to include two residual blocks, labeled R1 and R2. Each residual block includes four convolutional layers. For example, R1 includes convolutional layers R1-1, R1-2, R1-3, and R1-4, and R2 includes convolutional layers R2-1, R2-2, R2-3, and R2-4.

需要說明的是,電腦視覺任務的目標通常是影像分類,或者目標檢測,實例分割等,因此,電腦視覺任務通常屬於分類任務,而NT值預測任務屬於回歸任務,那麼就需要針對CNN模型進行修改。 It should be noted that the goal of computer vision tasks is typically image classification, object detection, instance segmentation, etc. Therefore, computer vision tasks are usually classification tasks, while NT value prediction tasks are regression tasks, so modifications need to be made to the CNN model.

在本發明中,將CNN模型中處於最後一層的全連接層的輸出維度進行相應修改,以FC-N進行表示,其中,FC為全連接層的簡稱,N表示輸出維度數量。 In this invention, the output dimension of the last fully connected layer in the CNN model is modified accordingly and represented as FC-N, where FC is the abbreviation for the fully connected layer and N represents the number of output dimensions.

在一些示例中,可以將N設置成為所述預測表面形貌值劃分的區間數量,以使得CNN模型輸出所述預測表面形貌值所處的區間;相應地,用於訓練所述CNN模型的損失函數為交叉熵損失。 In some examples, N can be set to the number of intervals into which the predicted surface topography values are divided, so that the CNN model outputs the interval in which the predicted surface topography values are located; accordingly, the loss function used to train the CNN model is cross-entropy loss.

舉例來說,將CNN模型中做為最後一層的全連接層改為FC-50,即將預測NT值按照50個等寬的區間進行劃分,每個區間對應一個類別標籤,最終得到的是預測NT值屬於具體某一個區間的結論,即將NT值預測這一回歸任務視為分類任務來處理。基於該改動,仍然使用softmax分類器在訓練階段計算交叉熵損失做為損失函數。如圖3所示,坐標系的橫坐標表示預測值(Predicted Value),該預測值具體形式為坐標系內的方框,該方框表示預測NT值所能夠屬於的50個區間,虛線表示理想回歸曲線。可以看出,將NT值預測這一回歸任務是能夠視為分類任務進行處理的。此外,這樣的改動思路增強了模型的魯棒性,避免了過擬合的風險,也就是避免了後段加工製程的不穩定性帶來的未知變化。 For example, the fully connected layer, which serves as the last layer in the CNN model, is changed to FC-50. This means that the predicted NT value is divided into 50 equal-width intervals, each of which corresponds to a class label. The final conclusion is that the predicted NT value belongs to a specific interval, that is, the regression task of predicting the NT value is treated as a classification task. Based on this change, the softmax classifier is still used to calculate the cross-entropy loss as the loss function during the training phase. As shown in Figure 3, the horizontal coordinate of the coordinate system represents the predicted value (Predicted Value), which is specifically a box within the coordinate system. The box represents the 50 intervals that the predicted NT value can belong to. The dotted line represents the ideal regression curve. It can be seen that the regression task of predicting NT values can be treated as a classification task. Furthermore, this modification enhances the robustness of the model and avoids the risk of overfitting, which in turn prevents unknown variations caused by the instability of the downstream processing.

在一些示例中,如圖2所示,將CNN模型中做為最後一層的全連 接層改為FC-1,以線性輸出所述預測表面形貌值;相應地,用於訓練所述CNN模型的損失函數為均方誤差(Mean Squared Error,MSE)。 In some examples, as shown in Figure 2, the fully connected layer serving as the last layer in the CNN model is replaced with an FC-1 layer to linearly output the predicted surface topography value; accordingly, the loss function used to train the CNN model is the mean squared error (MSE).

對於上述示例,可以在實施過程中根據實際需要選擇適當的N的數值,從而實現不同精度的區間劃分或者線性輸出。 For the above example, you can select an appropriate value of N according to actual needs during implementation to achieve interval division with different precisions or linear output.

在確定了具體的模型以及相應改動之後,在一些示例中,所述根據歷史晶圓在完成當前加工流程後的表面形貌量測數據以及所述歷史晶圓在完成所述後序加工流程後的與設定波長範圍對應的量測表面形貌值對一初始化的CNN模型進行訓練,獲得所述訓練後的CNN模型,包括:將所述歷史晶圓的表面形貌量測數據以及所述歷史晶圓的量測表面形貌值形成數據集;將所述數據集劃分為訓練集和驗證集;將所述訓練集輸入至所述初始化的CNN模型,以更新所述CNN模型的網路參數,得到初步訓練完畢的CNN模型;將所述驗證集輸入至所述初步訓練完畢的CNN模型進行驗證以評估性能。 After determining the specific model and corresponding modifications, in some examples, training an initialized CNN model based on historical surface topography measurement data of wafers after completing the current process and surface topography values measured for the historical wafers after completing the subsequent process corresponding to a set wavelength range to obtain the trained CNN model includes: forming a dataset with the historical surface topography measurement data and the measured surface topography values of the historical wafers; dividing the dataset into a training set and a validation set; inputting the training set into the initialized CNN model to update the network parameters of the CNN model to obtain a preliminarily trained CNN model; and inputting the validation set into the preliminarily trained CNN model for validation to evaluate its performance.

需要說明的是,仍然以NT值為例,將歷史晶圓在完成當前加工流程後的表面形貌量測數據做為輸入數據,將歷史晶圓在完成後序加工流程後的NT值做為輸出數據進行訓練,直至損失函數最小,在輸入-輸出的數據集中,選取90%做為訓練集,另外10%做為驗證集。結合前述實現方式,當CNN模型中做為最後一層的全連接層為FC-50時,損失函數為交叉熵損失。當CNN模型中處於最後一層的全連接層的輸出維度設置成1時,損失函數為MSE。 It should be noted that, still using the NT value as an example, historical surface topography measurement data of wafers after the current process is used as input data, and historical NT values of wafers after subsequent processes are used as output data for training until the loss function is minimized. 90% of the input-output data set is selected as the training set, and the remaining 10% is used as the validation set. In conjunction with the aforementioned implementation, when the last fully connected layer in the CNN model is FC-50, the loss function is cross-entropy loss. When the output dimension of the last fully connected layer in the CNN model is set to 1, the loss function is MSE.

基於前述技術方案,本發明以一具體實施例進行闡述,在該實施例中,以經過線切割之後的半徑為150mm裸晶圓為例,每張裸晶圓按照邊緣去除量(EE)為4mm去除邊緣之後,採用電容法採樣量測其表面的高度數 據並進行插值,得到每張裸晶圓的表面形貌量測數據。在採樣量測過程中,按照以晶圓中心為極點的極坐標系均勻採樣,即每45°量測一條直徑方向,並且每個直徑方向上的採樣間隔為4mm,在該極坐標系下,就能夠得到8*37個採樣點的原始表面形貌量測數據,也就是獲得一個1*8*37的特徵圖尺寸,基於該特徵圖尺寸,藉由插值重整為1*448*448的形狀後,構成[-1,1,448,448]的張量,經過前述改動後的CNN模型進行訓練,如圖4所示,在訓練過程中,訓練集的誤差損失(train loss)和驗證集的誤差損失(Val loss)隨訓練的疊代次數(Epoch)的增加趨於收斂。另外,對於訓練後的模型,即回歸任務模型(全連接層的輸出維度設置成1)和分類任務模型(全連接層的輸出維度設置成為所述預測表面形貌值劃分的區間數量)來說,參見表1,以16023片晶圓為例進行預測,在模型的泛化下,回歸任務模型以及分類任務模型都取得了良好預測效果: Based on the aforementioned technical solution, the present invention is described in a specific embodiment. In this embodiment, a bare wafer with a radius of 150mm after wire cutting is used as an example. After the edge of each bare wafer is removed according to an edge removal amount (EE) of 4mm, the surface height data of the bare wafer is sampled and measured using the capacitance method and interpolated to obtain the surface morphology measurement data of each bare wafer. During the sampling measurement process, uniform sampling is performed according to the polar coordinate system with the wafer center as the pole, that is, a radial direction is measured every 45°, and the sampling interval in each radial direction is 4mm. In this polar coordinate system, the original surface topography measurement data of 8*37 sampling points can be obtained, that is, a feature map size of 1*8*37 is obtained. Based on this feature map size, it is reshaped into a shape of 1*448*448 by interpolation to form a tensor of [-1,1,448,448]. The CNN model after the above modifications is trained. As shown in Figure 4, during the training process, the error loss of the training set (train loss) and the error loss of the validation set (Val The loss converges with the number of training epochs. Furthermore, for the trained models, namely the regression task model (with the output dimension of the fully connected layer set to 1) and the classification task model (with the output dimension of the fully connected layer set to the number of intervals divided by the predicted surface topography values), see Table 1. Using 16,023 wafers as an example for prediction, both the regression and classification task models achieved good prediction results thanks to the generalization of the model:

如表1所示,以16023片晶圓為例,在分類任務模式下,精準率以及召回率分別為0.72、0.6。在回歸任務模式下,不關於所述指標值,根據預測NT值與實際NT值的R2指標可得到預測NT值與實際NT值相關性為0.71。表明本發明提供的模型能夠對加工後的NT進行高準確率的預測。 As shown in Table 1, using 16,023 wafers as an example, in the classification task mode, the precision and recall were 0.72 and 0.6, respectively. In the regression task mode, regardless of the aforementioned index values, the correlation between the predicted and actual NT values was 0.71. This demonstrates that the model provided by this invention is capable of highly accurate prediction of post-processing NT.

基於前述技術方案所提供的晶圓表面奈米形貌的預測方法,所述晶圓的預測奈米形貌值在2mm*2mm的規格小於5nm,和/或在10mm*10mm的規格小於10nm時,所述晶圓的奈米形貌值為在2mm*2mm的規格小於5nm,在10mm*10mm的規格小於10nm。 Based on the wafer surface nanotopography prediction method provided by the aforementioned technical solution, the predicted nanotopography value of the wafer is less than 5nm at a 2mm*2mm size and/or less than 10nm at a 10mm*10mm size. The wafer nanotopography value is less than 5nm at a 2mm*2mm size and less than 10nm at a 10mm*10mm size.

需要說明的是,獲取預測奈米形貌值的加工流程處於獲取所述晶圓的奈米形貌值之前。例如,預測奈米形貌值可以在線切割流程後獲取得到,晶圓內的奈米形貌值可以在CMP流程之後獲取得到。或者,預測奈米形貌值可以在CMP流程之後獲取得到,晶圓內的奈米形貌值可以在晶圓流入至後端半導體製造製程時獲取得到,本發明對此不做贅述。 It should be noted that the process for obtaining the predicted nanotopography values precedes obtaining the nanotopography values of the wafer. For example, the predicted nanotopography values can be obtained after the wire sawing process, and the nanotopography values within the wafer can be obtained after the CMP process. Alternatively, the predicted nanotopography values can be obtained after the CMP process, and the nanotopography values within the wafer can be obtained when the wafer flows into the back-end semiconductor manufacturing process. This is not discussed in detail in this invention.

基於前述技術方案相同的發明構思,參見圖5,其繪示了本發明提供的一種晶圓表面奈米形貌的預測裝置50,所述預測裝置50包括:檢測部分501和預測部分502;其中,所述檢測部分501,被配置成在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據;所述預測部分502,被配置成基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值。 Based on the same inventive concept as the aforementioned technical solution, FIG. 5 illustrates a wafer surface nanotopography prediction device 50 provided by the present invention. The prediction device 50 comprises a detection portion 501 and a prediction portion 502. The detection portion 501 is configured to detect surface topography measurement data of the wafer during wafer processing. The prediction portion 502 is configured to predict the wafer's surface topography value corresponding to a set wavelength range after subsequent processing based on the surface topography measurement data using a trained convolutional neural network (CNN) model.

在一些示例中,所述CNN模型中處於最後一層的全連接層的輸出維度N的取值至少為1。 In some examples, the output dimension N of the last fully connected layer in the CNN model is at least 1.

在一些示例中,當所述全連接層的輸出維度為1時,以藉由線性輸出所述預測表面形貌值;相應地,用於所述CNN模型的損失函數為最小均方誤差MSE;當所述全連接層的輸出維度大於1時,所述全連接層的輸出維度表示所述預測表面形貌值劃分的區間數量;相應地,用於訓練所述CNN模型的損失函數為交叉熵損失。 In some examples, when the output dimension of the fully connected layer is 1, the predicted surface topography value is output linearly; accordingly, the loss function used for the CNN model is the minimum mean square error (MSE); when the output dimension of the fully connected layer is greater than 1, the output dimension of the fully connected layer represents the number of intervals into which the predicted surface topography value is divided; accordingly, the loss function used for training the CNN model is the cross-entropy loss.

在一些示例中,所述檢測部分501,被配置成:在所述晶圓完成當前加工流程後,對所述晶圓表面的每個採樣點,藉由單點量測方案獲取每個採樣點處關於所述當前被加工晶圓表面高度 的原始表面形貌量測數據;根據所述原始表面形貌量測數據形成所述表面形貌量測數據。 In some examples, the detection portion 501 is configured to: after the wafer completes the current processing flow, obtain raw surface topography measurement data regarding the height of the currently processed wafer surface at each sampling point on the wafer surface using a single-point measurement solution; and generate the surface topography measurement data based on the raw surface topography measurement data.

在一些示例中,所述檢測部分501,被配置成:將所述晶圓表面的所有採樣點由極坐標系轉化為直角坐標系;基於所有採樣點在直角坐標系下的原始表面形貌量測數據,藉由三次樣條插值的方式進行插值,以得到插值點及所述插值點處的高度插值數據;將所有採樣點處的原始表面形貌量測數據以及所有插值點處的高度插值數據形成所述表面形貌量測數據。 In some examples, the detection portion 501 is configured to: convert all sampling points on the wafer surface from a polar coordinate system to a rectangular coordinate system; interpolate the original surface topography measurement data of all sampling points in the rectangular coordinate system using cubic spline interpolation to obtain interpolation points and height interpolation data at the interpolation points; and form the surface topography measurement data from the original surface topography measurement data at all sampling points and the height interpolation data at all interpolation points.

在一些示例中,參見圖6,所述晶圓表面奈米形貌的預測裝置50更包括訓練部分503,被配置成:根據歷史晶圓在完成當前加工流程後的表面形貌量測數據以及所述歷史晶圓在完成所述後序加工流程後的與設定波長範圍對應的量測表面形貌值對一初始化的CNN模型進行訓練,獲得所述訓練後的CNN模型。 In some examples, referring to FIG. 6 , the wafer surface nanotopography prediction device 50 further includes a training portion 503 configured to train an initialized CNN model based on historical surface topography measurement data of wafers after completing a current process flow and surface topography values corresponding to a set wavelength range measured after completing a subsequent process flow, thereby obtaining the trained CNN model.

在一些示例中,所述訓練部分503,被配置成:將所述歷史晶圓的表面形貌量測數據以及所述歷史晶圓的量測表面形貌值形成數據集;將所述數據集劃分為訓練集和驗證集;將所述訓練集輸入至所述初始化的CNN模型,以更新所述CNN模型的網路參數,得到初步訓練完畢的CNN模型;將所述驗證集輸入至所述初步訓練完畢的CNN模型進行驗證以評估性能。 In some examples, the training portion 503 is configured to: form a dataset from the historical wafer surface topography measurement data and the measured surface topography values of the historical wafer; divide the dataset into a training set and a validation set; input the training set into the initialized CNN model to update the network parameters of the CNN model to obtain a preliminarily trained CNN model; and input the validation set into the preliminarily trained CNN model for validation to evaluate performance.

在一些示例中,參見圖6,所述晶圓表面奈米形貌的預測裝置50更包括:回饋部分504,經配置為: 根據所述晶圓的預測表面形貌值的統計量確定執行當前已完成的加工流程的設備的工作狀態;或者,根據所述晶圓的預測表面形貌值與設定的評估指標的比較結果確定所述晶圓是否繼續進行後序加工流程;或者,根據所述晶圓的預測表面形貌值調整所述當前已完成的加工流程的製程參數。 In some examples, referring to FIG. 6 , the wafer surface nanotopography prediction device 50 further includes a feedback portion 504 configured to: determine the operating status of equipment executing a currently completed process flow based on statistics of the wafer's predicted surface topography values; or, determine whether to continue the wafer with a subsequent process flow based on a comparison of the wafer's predicted surface topography values with a preset evaluation index; or, adjust process parameters of the currently completed process flow based on the wafer's predicted surface topography values.

需要說明的是,對於上述裝置中,各“部分”所配置功能的具體實現,可參見前述晶圓表面奈米形貌的預測方法中相對應步驟的實現方式及其示例,在此不再贅述。 It should be noted that the specific implementation of the functions configured in each "part" of the above-mentioned device can be found in the implementation methods and examples of the corresponding steps in the aforementioned wafer surface nanotopography prediction method, and will not be elaborated here.

請參考圖7,其繪示了本發明一個示例性實施例提供的計算設備的結構方塊圖。在一些示例中,計算設備70可以為智慧手機、智慧手錶、桌上型電腦、手提電腦、虛擬實境終端、增強現實終端、無線終端和膝上型可攜式電腦等設備中的至少一種。計算設備70具有通訊功能,可以接入有線網路或無線網路。計算設備70可以泛指多個終端中的一個,本發明所屬技術領域中具有通常知識者可以知曉,上述終端的數量可以更多或更少。在一些示例中,計算設備70可以基於所接入的有線網路或無線網路接收數據。可以理解地,計算設備70承擔本發明技術方案的計算及處理工作,本發明對此不作限定。 Please refer to Figure 7, which shows a block diagram of a computing device provided by an exemplary embodiment of the present invention. In some examples, computing device 70 can be at least one of a smartphone, a smartwatch, a desktop computer, a laptop computer, a virtual reality terminal, an augmented reality terminal, a wireless terminal, and a portable laptop computer. Computing device 70 has a communication function and can access a wired network or a wireless network. Computing device 70 can generally refer to one of multiple terminals. As one skilled in the art will appreciate, the number of terminals can be greater or less. In some examples, computing device 70 can receive data based on the wired network or wireless network to which it is connected. It is understood that the computing device 70 is responsible for the calculation and processing work of the technical solution of the present invention, and the present invention is not limited to this.

如圖7所示,本發明中的計算設備可以包括一個或多個如下部件:處理器710和儲存器720。 As shown in FIG7 , the computing device of the present invention may include one or more of the following components: a processor 710 and a memory 720.

較佳地,處理器710利用各種介面和線路連接整個計算設備內的各個部分,藉由運作或執行儲存在儲存器720內的指令、程式、代碼集或指令集,以及調用儲存在儲存器720內的數據,執行計算設備的各種功能和處理數據。較佳地,處理器710可以採用數位訊號處理(Digital Signal Processing,DSP)、現場可程式設計閘陣列(Field-Programmable GateArray,FPGA)、 可程式設計邏輯陣列(Programmable Logic Array,PLA)中的至少一種硬體形式來實現。處理器710可整合中央處理器(Central Processing Unit,CPU)、影像處理器(Graphics Processing Unit,GPU)、神經網路處理器(Neural-network Processing Unit,NPU)和基帶晶片等中的一種或幾種的組合。其中,CPU主要處理作業系統、使用者介面和應用程式等;GPU用於負責觸摸顯示幕所需要顯示的內容的渲染和繪製;NPU用於實現人工智慧(Artificial Intelligence,AI)功能;基帶晶片用於處理無線通訊。可以理解的是,上述基帶晶片也可以不整合到處理器710中,單獨藉由一塊晶片進行實現。 Preferably, processor 710 utilizes various interfaces and circuits to connect various components within the computing device. It executes instructions, programs, code sets, or instruction sets stored in memory 720, and calls data stored in memory 720 to perform various functions of the computing device and process data. Preferably, processor 710 can be implemented using at least one of the following hardware formats: digital signal processing (DSP), field-programmable gate array (FPGA), and programmable logic array (PLA). Processor 710 may integrate one or a combination of a central processing unit (CPU), a graphics processing unit (GPU), a neural network processing unit (NPU), and a baseband chip. The CPU primarily handles the operating system, user interface, and applications; the GPU is responsible for rendering and drawing content displayed on the touch screen; the NPU implements artificial intelligence (AI) functions; and the baseband chip handles wireless communications. It is understood that the baseband chip can be implemented independently of the processor 710.

儲存器720可以包括隨機儲存器(Random Access Memory,RAM),也可以包括唯讀記憶體(Read-Only Memory,ROM)。較佳地,該儲存器720包括非暫態性電腦可讀介質(non-transitory computer-readable storage medium)。儲存器720可用於儲存指令、程式、代碼、代碼集或指令集。儲存器720可包括儲存程式區和儲存數據區,其中,儲存程式區可儲存用於實現作業系統的指令、用於至少一個功能的指令(比如觸控功能、聲音播放功能、影像播放功能等)、用於實現以上各個方法實施例的指令等;儲存數據區可儲存根據計算設備的使用所創建的數據等。 The memory 720 may include random access memory (RAM) or read-only memory (ROM). Preferably, the memory 720 includes a non-transitory computer-readable storage medium. The memory 720 may be used to store instructions, programs, codes, code sets, or instruction sets. The memory 720 may include a program storage area and a data storage area. The program storage area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), instructions for implementing the above method embodiments, etc. The data storage area may store data created based on the use of the computing device, etc.

除此之外,本發明所屬技術領域中具有通常知識者可以理解,上述圖式所繪示的計算設備的結構並不構成對計算設備的限定,計算設備可以包括比圖示更多或更少的部件,或者組合某些部件,或者不同的部件佈置。比如,計算設備中更包括顯示幕、攝影元件、麥克風、揚聲器、射頻電路、輸入單元、感測器(比如加速度感測器、角速度感測器、光線感測器等等)、音訊電路、WiFi模组、電源、藍芽模组等部件,在此不再贅述。 Furthermore, those skilled in the art will appreciate that the structure of the computing device depicted in the above figures does not limit the computing device. The computing device may include more or fewer components than shown, or may combine certain components or have a different component layout. For example, the computing device may also include a display, a camera, a microphone, a speaker, an RF circuit, an input unit, sensors (such as an accelerometer, an angular velocity sensor, a light sensor, etc.), an audio circuit, a WiFi module, a power supply, a Bluetooth module, and other components, which will not be further described here.

本發明還提供了一種電腦可讀儲存媒體,該電腦可讀儲存媒體儲存有至少一條指令,所述至少一條指令用於被處理器執行以實現如上各個 實施例所述之晶圓表面奈米形貌的預測方法。 The present invention also provides a computer-readable storage medium storing at least one instruction. The at least one instruction is configured to be executed by a processor to implement the wafer surface nanotopography prediction method described in the above embodiments.

本發明還提供了一種電腦程式產品,該電腦程式產品包括電腦指令,該電腦指令儲存在電腦可讀儲存媒體中;計算設備的處理器從電腦可讀儲存媒體讀取該電腦指令,處理器執行該電腦指令,使得該計算設備執行以實現上述各個實施例所述之晶圓表面奈米形貌的預測方法。 The present invention also provides a computer program product comprising computer instructions stored in a computer-readable storage medium. A processor of a computing device reads the computer instructions from the computer-readable storage medium and executes the computer instructions, causing the computing device to implement the wafer surface nanotopography prediction method described in each of the above embodiments.

本發明還提供了一種晶圓,該晶圓經由上述各個實施例所述之晶圓表面奈米形貌的預測方法得到的預測奈米形貌值在2mm*2mm的規格小於5nm,和/或在10mm*10mm的規格小於10nm時,該晶圓的奈米形貌值為在2mm*2mm的規格小於5nm,在10mm*10mm的規格小於10nm。 The present invention also provides a wafer having a predicted nanotopography value of less than 5 nm at a 2 mm x 2 mm size and/or less than 10 nm at a 10 mm x 10 mm size, obtained using the wafer surface nanotopography prediction method described in each of the above embodiments. The wafer also has a nanotopography value of less than 5 nm at a 2 mm x 2 mm size and less than 10 nm at a 10 mm x 10 mm size.

本發明所屬技術領域中具有通常知識者應該可以意識到,在上述一個或多個示例中,本發明所描述的功能可以用硬體、軟體、固體或它們的任意組合來實現。當使用軟體實現時,可以將這些功能儲存在電腦可讀媒體中或者做為電腦可讀媒體上的一個或多個指令或代碼進行傳輸。電腦可讀媒體包括電腦儲存媒體和通訊介質,其中通訊介質包括便於從一個地方向另一個地方傳送電腦程式的任何介質。儲存媒體可以是通用或專用電腦能夠存取的任何可用介質。 Those skilled in the art will appreciate that the functions described in one or more of the above examples can be implemented using hardware, software, solid-state devices, or any combination thereof. When implemented using software, these functions can be stored in a computer-readable medium or transmitted as one or more instructions or codes on a computer-readable medium. Computer-readable media include computer storage media and communication media, where communication media includes any medium that facilitates the transfer of computer programs from one location to another. Storage media can be any available medium that can be accessed by a general-purpose or special-purpose computer.

以上所述,僅為本發明的具體實施態樣,但本發明的保護範圍並不侷限於此,任何熟悉本發明所屬技術領域的具有通常知識者在本發明揭露的技術範圍內,可輕易想到變化或替換,都應涵蓋在本發明的保護範圍之內。因此,本發明的保護範圍應以所述申請專利範圍的保護範圍為準。 The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that a person of ordinary skill in the art familiar with the present invention could easily conceive within the technical scope disclosed herein should be covered by the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the patent application.

圖1為流程圖,故省略符號簡單說明。Figure 1 is a flow chart, so symbols are omitted for simplicity of description.

Claims (9)

一種晶圓表面奈米形貌的預測方法,所述方法包括: 在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據; 基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值; 其中,所述CNN模型中處於最後一層的全連接層的輸出維度N的取值至少為1; 其中,當所述全連接層的輸出維度為1時,以藉由線性輸出所述預測表面形貌值;相應地,所述CNN模型的損失函數為最小均方誤差MSE; 當所述全連接層的輸出維度大於1時,所述全連接層的輸出維度表示所述預測表面形貌值劃分的區間數量;相應地,所述CNN模型的損失函數為交叉熵損失。A method for predicting wafer surface nanotopography comprises: detecting surface topography measurement data of the wafer during wafer processing; predicting, based on the surface topography measurement data, predicted surface topography values of the wafer corresponding to a set wavelength range after subsequent processing, using a trained convolutional neural network (CNN) model; wherein the output dimension N of the last fully connected layer in the CNN model is at least 1; wherein, when the output dimension of the fully connected layer is 1, the predicted surface topography values are output linearly; and accordingly, the loss function of the CNN model is the minimum mean square error (MSE); When the output dimension of the fully connected layer is greater than 1, the output dimension of the fully connected layer represents the number of intervals into which the predicted surface morphology value is divided; accordingly, the loss function of the CNN model is cross entropy loss. 如請求項1所述之預測方法,其中,所述檢測所述晶圓的表面形貌量測數據,包括: 在所述晶圓完成當前加工流程後,對所述晶圓表面的每個採樣點,藉由單點量測方案獲取每個採樣點處關於所述晶圓表面高度的原始表面形貌量測數據; 根據所述原始表面形貌量測數據形成所述表面形貌量測數據。The prediction method as described in claim 1, wherein the detecting the surface morphology measurement data of the wafer comprises: obtaining, for each sampling point on the surface of the wafer, raw surface morphology measurement data regarding the height of the wafer surface at each sampling point by a single-point measurement scheme after the wafer completes the current processing flow; and forming the surface morphology measurement data based on the raw surface morphology measurement data. 如請求項2所述之預測方法,其中,所述根據所述原始表面形貌量測數據形成所述表面形貌量測數據,包括: 將所述晶圓表面的所有採樣點由極坐標系轉化為直角坐標系; 基於所有採樣點在直角坐標系下的原始表面形貌量測數據,藉由三次樣條插值的方式進行插值,以得到插值點及所述插值點處的高度插值數據; 將所有採樣點處的原始表面形貌量測數據以及所有插值點處的高度插值數據形成所述表面形貌量測數據。The prediction method as described in claim 2, wherein the surface topography measurement data is formed based on the original surface topography measurement data, comprising: converting all sampling points on the wafer surface from a polar coordinate system to a rectangular coordinate system; interpolating the original surface topography measurement data of all sampling points in the rectangular coordinate system by cubic spline interpolation to obtain interpolation points and height interpolation data at the interpolation points; and forming the surface topography measurement data from the original surface topography measurement data at all sampling points and the height interpolation data at all interpolation points. 如請求項1所述之預測方法,所述方法更包括: 根據歷史晶圓在完成當前加工流程後的表面形貌量測數據以及所述歷史晶圓在完成所述後序加工流程後的與設定波長範圍對應的量測表面形貌值對一初始化的CNN模型進行訓練,獲得所述訓練後的CNN模型。The prediction method as described in claim 1 further includes: training an initialized CNN model based on the surface morphology measurement data of the historical wafer after completing the current processing flow and the measured surface morphology values corresponding to the set wavelength range of the historical wafer after completing the subsequent processing flow to obtain the trained CNN model. 如請求項1所述之預測方法,其中,所述根據歷史晶圓在完成當前加工流程後的表面形貌量測數據以及所述歷史晶圓在完成所述後序加工流程後的與設定波長範圍對應的量測表面形貌值對一初始化的CNN模型進行訓練,獲得所述訓練後的CNN模型,包括: 將所述歷史晶圓的表面形貌量測數據以及所述歷史晶圓的量測表面形貌值形成數據集; 將所述數據集劃分為訓練集和驗證集; 將所述訓練集輸入至所述初始化的CNN模型,以更新所述CNN模型的網路參數,得到初步訓練完畢的CNN模型; 將所述驗證集輸入至所述初步訓練完畢的CNN模型進行驗證以評估性能。The prediction method as described in claim 1, wherein an initialized CNN model is trained based on the surface morphology measurement data of the historical wafer after completing the current processing flow and the measured surface morphology values of the historical wafer after completing the subsequent processing flow corresponding to the set wavelength range to obtain the trained CNN model, including: forming a dataset with the surface morphology measurement data of the historical wafer and the measured surface morphology values of the historical wafer; dividing the dataset into a training set and a verification set; inputting the training set into the initialized CNN model to update the network parameters of the CNN model to obtain a preliminarily trained CNN model; and inputting the verification set into the preliminarily trained CNN model for verification to evaluate performance. 一種晶圓表面奈米形貌的預測裝置,所述裝置包括:檢測部分以及預測部分;其中, 所述檢測部分,被配置成在晶圓的加工過程中,檢測所述晶圓的表面形貌量測數據; 所述預測部分,被配置成基於訓練後的卷積神經網路CNN模型,根據所述表面形貌量測數據預測後序加工流程後所述晶圓的與設定波長範圍對應的預測表面形貌值; 其中,所述CNN模型中處於最後一層的全連接層的輸出維度N的取值至少為1; 其中,當所述全連接層的輸出維度為1時,以藉由線性輸出所述預測表面形貌值;相應地,所述CNN模型的損失函數為最小均方誤差MSE; 當所述全連接層的輸出維度大於1時,所述全連接層的輸出維度表示所述預測表面形貌值劃分的區間數量;相應地,所述CNN模型的損失函數為交叉熵損失。A device for predicting wafer surface nanotopography comprises: a detection portion and a prediction portion; wherein the detection portion is configured to detect surface topography measurement data of the wafer during wafer processing; the prediction portion is configured to predict, based on the surface topography measurement data, predicted surface topography values of the wafer after subsequent processing, corresponding to a set wavelength range, based on a trained convolutional neural network (CNN) model; wherein the output dimension N of the last fully connected layer in the CNN model is at least 1; wherein, when the output dimension of the fully connected layer is 1, the predicted surface topography values are output linearly; accordingly, the loss function of the CNN model is the minimum mean square error (MSE); When the output dimension of the fully connected layer is greater than 1, the output dimension of the fully connected layer represents the number of intervals into which the predicted surface morphology value is divided; accordingly, the loss function of the CNN model is cross entropy loss. 一種計算設備,所述計算設備包括:處理器和儲存器;所述處理器用於執行所述儲存器中儲存的指令,以實現如請求項1至5中任一項所述之晶圓表面奈米形貌的預測方法。A computing device comprising: a processor and a memory; the processor is used to execute instructions stored in the memory to implement the method for predicting wafer surface nanomorphology as described in any one of claims 1 to 5. 一種電腦可讀儲存媒體,所述電腦可讀儲存媒體儲存有至少一條指令,所述至少一條指令用於被處理器執行以實現如請求項1至5中任一項所述之晶圓表面奈米形貌的預測方法。A computer-readable storage medium stores at least one instruction, wherein the at least one instruction is used to be executed by a processor to implement the method for predicting wafer surface nanomorphology as described in any one of claims 1 to 5. 一種晶圓,所述晶圓經由如請求項1至5中任一項所述之晶圓表面奈米形貌的預測方法得到所述晶圓的預測奈米形貌值在2 mm*2 mm的規格小於5 nm,和/或在10 mm*10 mm的規格小於10 nm時,所述晶圓的奈米形貌值為2 mm*2 mm的規格小於5 nm,10mm*10mm的規格小於10 nm。A wafer having a predicted nanotopography value of less than 5 nm at a size of 2 mm*2 mm and/or a nanotopography value of less than 10 nm at a size of 10 mm*10 mm obtained by the wafer surface nanotopography prediction method as described in any one of claims 1 to 5.
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