TWI893600B - Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymer - Google Patents
Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymerInfo
- Publication number
- TWI893600B TWI893600B TW113100641A TW113100641A TWI893600B TW I893600 B TWI893600 B TW I893600B TW 113100641 A TW113100641 A TW 113100641A TW 113100641 A TW113100641 A TW 113100641A TW I893600 B TWI893600 B TW I893600B
- Authority
- TW
- Taiwan
- Prior art keywords
- quantum dot
- resin
- free
- monomer
- solvent
- Prior art date
Links
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polymerisation Methods In General (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明有關於一種量子點膜及其製造方法,特別是有關於一種使用芴樹脂寡聚物達到不需使用水氣阻隔膜的量子點膜及其製造方法。 The present invention relates to a quantum dot film and a method for manufacturing the same, and more particularly to a quantum dot film and a method for manufacturing the same that utilizes fluorene resin oligomers to eliminate the need for a moisture barrier film.
近年來,量子點組成材料和元素被用於顯示器或其他光學裝置,例如LCD顯示器和LED裝置及背光模組,其具有包含改良之顯示效果、亮度、演色指數(CRI)和色域(color gamut)等良好功效。 In recent years, quantum dot components and elements have been used in displays and other optical devices, such as LCD displays, LED devices, and backlight modules. They offer benefits such as improved display quality, brightness, color rendering index (CRI), and color gamut.
然而,量子點因尺寸為奈米級(nano scale)穩定性容易為外在因素所影響,例如熱、水、濕氣、氧氣、揮發物等等。因此,需要在量子點薄膜外側另外提供水氧阻隔膜(barrier film),從而避免由氧和濕氣降解造成之螢光猝減(quenching)之現象。 However, due to their nanoscale size, quantum dots are easily affected by external factors such as heat, water, moisture, oxygen, and volatiles. Therefore, a barrier film is required outside the quantum dot film to prevent fluorescence quenching caused by oxygen and moisture degradation.
量子點及其相關技術近年主要發展聚焦於增強量子點特性、量子點色彩變化、和增強量子點之光學裝置之顯示功能。即便光學膜材料用於量子點之穩定性是量子點光學材料廣泛應用的關鍵,針對增強量子點穩定性之研究侷限於改變量子點之核、殼、及表面之配位基。 In recent years, developments in quantum dots and related technologies have primarily focused on enhancing quantum dot properties, color variation, and the display capabilities of quantum dot-based optical devices. While the stability of optical film materials used for quantum dots is key to the widespread application of quantum dot optical materials, research on enhancing quantum dot stability has been limited to modifying the ligands on the core, shell, and surface of the quantum dots.
另一方面,針對用於量子點穩定性之其他光學材料,鮮少檢驗其效果。 On the other hand, the effectiveness of other optical materials used for quantum dot stabilization has rarely been examined.
以往在開發量子點膜匹配的樹脂,因量子點(quantum dot)的尺寸為奈米級,比表面積高所以表面能很高,對水氧的親和力極強,因此必須得用阻隔膜(barrier film)形成多層膜結構,而阻隔膜即為PET表面進行無機氧化層的塗佈或濺鍍處理,亦即在PET表面塗佈一層二氧化矽或氧化鋁達到水氧阻隔的效果。但阻隔膜費用過於昂貴,連帶提高量子點膜的成本,對推廣量子點膜的應用極為不利,現有技術中不使用阻隔膜的量子點膜經驗證可靠度(RA)後表現依然欠佳。 In the past, developing resins compatible with quantum dot films required the use of a multi-layer barrier film due to the nanoscale size of quantum dots and their high surface area. This resulted in a strong affinity for water and oxygen. This barrier film is essentially an inorganic oxide layer applied or sputtered onto the PET surface. Specifically, a layer of silicon dioxide or aluminum oxide is applied to the PET surface to achieve a water and oxygen barrier. However, barrier films are prohibitively expensive, increasing the cost of quantum dot films and significantly hindering their widespread application. Existing quantum dot films without barrier films have shown poor reliability testing (RA) performance.
因此,有必要提供改良之具有量子點之材料,以降低和/或避免量子點穩定性產生之問題且無需使用阻隔(barrier)材料,以解決現有技術存在的問題。 Therefore, there is a need to provide improved materials with quantum dots that can reduce and/or avoid the stability issues associated with quantum dots without the need for barrier materials, thereby resolving the problems associated with existing technologies.
本發明之一目的在於提供一種用於感光性光學複合材料之組合物,其可改善一般量子點膜(quantum dot film)中由氧氣和濕氣引發降解造成之螢光猝減(Quenching)。 One object of the present invention is to provide a composition for use in photosensitive optical composite materials that can improve fluorescence quenching caused by oxygen and moisture-induced degradation in conventional quantum dot films.
本發明之另一目的在於提供一種用於感光性光學複合材料之組合物,其可改善由氧和濕氣引發降解造成之螢光猝減,並且增加可靠度(reliability)及延長使用壽命。 Another object of the present invention is to provide a composition for photosensitive optical composite materials that can improve fluorescence quenching caused by oxygen and moisture-induced degradation, increase reliability, and extend service life.
本發明之又一目的在於提供一種無需使用阻隔膜的感光性光學複合材料,其可改善由氧和濕氣引發降解造成之螢光猝減,進而增加穩定性及延長使用壽命。 Another object of the present invention is to provide a photosensitive optical composite material that does not require a barrier film and can improve fluorescence quenching caused by oxygen and moisture-induced degradation, thereby increasing stability and extending service life.
為達成上述目的,本發明提供一種量子點膜,包含:一量子點薄膜層,該量子點薄膜層包含一無溶劑型UV感光型樹脂組合物及一量子點材料, 該量子點材料分散於該無溶劑型UV感光型樹脂組合物中,該無溶劑型UV感光型樹脂組合物包含一樹脂、一單體及一光起始劑,該樹脂包含一芴樹脂寡聚物及另一樹脂,該另一樹脂為聚氨酯-丙烯酸酯樹脂(PU壓克力樹脂)或環氧-丙烯酸酯樹脂(環氧壓克力樹脂),其中按該無溶劑型UV感光型樹脂組合物之總重為100重量百分比計,該無溶劑型UV感光型樹脂組合物包含20至65重量百分比的該樹脂;5至20重量百分比的該單體;及1至15重量百分比的該光起始劑。 To achieve the above objectives, the present invention provides a quantum dot film comprising: a quantum dot film layer comprising a solvent-free UV-sensitive resin composition and a quantum dot material. The quantum dot material is dispersed in the solvent-free UV-sensitive resin composition, wherein the solvent-free UV-sensitive resin composition comprises a resin, a monomer, and a photoinitiator, wherein the resin comprises a fluorene resin oligomer and another resin. The other resin is a polyurethane-acrylate resin (PU acrylic resin) or an epoxy-acrylate resin (epoxy acrylic resin). Based on 100 weight percent of the total weight of the solvent-free UV-sensitive resin composition, the solvent-free UV-sensitive resin composition comprises 20 to 65 weight percent of the resin; 5 to 20 weight percent of the monomer; and 1 to 15 weight percent of the photoinitiator.
本發明還提供一種含有卡多聚合物系感光性光學複合材料組合物,其中該感光性光學複合材料組合物包含一發光材料、一卡多聚合物、一單體、一光起始劑及一光散射劑,該卡多聚合物包含一芴樹脂寡聚物,其中按該感光性光學複合材料組合物之總重為100重量百分比計,該感光性光學複合材料組合物包含0.1至5重量百分比之發光材料;10至60重量百分比之卡多聚合物;0至20重量百分比之聚氨酯-丙烯酸酯單體或環氧-丙烯酸酯單體;1至5重量百分比之光散射劑;1至15重量百分比之光起始劑。 The present invention also provides a photosensitive optical composite composition containing a cardo polymer, wherein the photosensitive optical composite composition comprises a luminescent material, a cardo polymer, a monomer, a photoinitiator, and a light scattering agent. The cardo polymer comprises a fluorene resin oligomer. Based on 100 weight percent of the total weight of the photosensitive optical composite composition, the photosensitive optical composite composition comprises 0.1 to 5 weight percent of the luminescent material; 10 to 60 weight percent of the cardo polymer; 0 to 20 weight percent of a polyurethane-acrylate monomer or an epoxy-acrylate monomer; 1 to 5 weight percent of the light scattering agent; and 1 to 15 weight percent of the photoinitiator.
在一些實施例中,該樹脂為以一芴架構為主的一卡多聚合物(cardo polymer)。 In some embodiments, the resin is a cardo polymer mainly composed of a fluorene framework.
在一些實施例中,該芴架構具有以下的結構式:
在一些實施例中,該單體包含選自由以下組成的群組的單體:(3',4'環氧環己烷)-甲基-3,4-環氧環己烷羧酸酯(商品名:Daicel 2021P),乙氧化雙酚A二丙烯酸酯及雙季戊四醇六丙烯酸酯(DPHA)。 In some embodiments, the monomer comprises a monomer selected from the group consisting of (3',4'-epoxycyclohexane)-methyl-3,4-epoxycyclohexane carboxylate (trade name: Daicel 2021P), ethoxylated bisphenol A diacrylate, and dipentaerythritol hexaacrylate (DPHA).
在一些實施例中,該單體還包含一環氧壓克力樹脂如雙酚A改質壓克力樹脂、一環氧單體、一丙烯酸酯單體(acrylate monomer)或一甲基丙烯酸單體(methacrylate monomer)。 In some embodiments, the monomer further comprises an epoxy acrylic resin such as a bisphenol A modified acrylic resin, an epoxy monomer, an acrylate monomer, or a methacrylate monomer.
在一些實施例中,該光起始劑包含一自由基型起始劑,如二苯基(2,4,6-三甲基苯甲醯基)氧化膦(TPO)、α-羥基異丁醯苯(光起始劑1173(UVC-1173))、1-羥基環己基苯基甲酮(光起始劑184(UVC-184))或安息香二乙醚(光起始劑651(UVC-651))。在一些實施例中,該光起始劑還包含一陽離子型起始劑,如(4-甲基苯基)[4-(2-甲基丙基)苯基]六氟磷酸碘(iodonium,(4-methylphenyl)[4-(2-methylpropyl)phenyl]-,hexafluorophosphate,商品名OMNIRAD 250)。 In some embodiments, the photoinitiator comprises a free radical initiator, such as diphenyl(2,4,6-trimethylbenzyl)phosphine oxide (TPO), α-hydroxyisobutylbenzene (photoinitiator 1173 (UVC-1173)), 1-hydroxycyclohexylphenyl ketone (photoinitiator 184 (UVC-184)), or benzoin diethyl ether (photoinitiator 651 (UVC-651)). In some embodiments, the photoinitiator further comprises a cationic initiator, such as iodonium, (4-methylphenyl) [4-(2-methylpropyl)phenyl] hexafluorophosphate (trade name OMNIRAD 250).
在一些實施例中,該量子點膜還包含一聚酯層,其中該量子點薄膜層設置在該聚酯層上。 In some embodiments, the quantum dot film further comprises a polyester layer, wherein the quantum dot thin film layer is disposed on the polyester layer.
另外,本發明還提供一種一種量子點膜的製造方法,包含以下步驟:將一樹脂、一單體及一光起始劑混合,以製備一無溶劑型UV感光型樹脂組合物,其中該樹脂包含一芴樹脂寡聚物及另一樹脂,其中該另一樹脂為聚氨酯-丙烯酸酯樹脂或環氧-丙烯酸酯樹脂,其中按該UV感光型樹脂組合物之總重為100重量百分比計,該無溶劑型UV感光型樹脂組合物包含20至65重量百分比的該樹脂;5至20重量百分比的該單體;及1至15重量百分比的該光起始劑;將一量子點材料加入該無溶劑型UV感光型樹脂組合物,以形成一量子點樹脂組合物;及將該量子點樹脂組合物形成一量子點膜。 In addition, the present invention also provides a method for manufacturing a quantum dot film, comprising the following steps: mixing a resin, a monomer, and a photoinitiator to prepare a solvent-free UV-sensitive resin composition, wherein the resin comprises a fluorene resin oligomer and another resin, wherein the other resin is a polyurethane-acrylate resin or an epoxy-acrylate resin, wherein the total weight of the UV-sensitive resin composition is 1000 ppm. Based on 100 weight percent, the solvent-free UV-sensitive resin composition comprises 20 to 65 weight percent of the resin; 5 to 20 weight percent of the monomer; and 1 to 15 weight percent of the photoinitiator. A quantum dot material is added to the solvent-free UV-sensitive resin composition to form a quantum dot resin composition; and the quantum dot resin composition is formed into a quantum dot film.
在一些實施例中,該樹脂為以一芴架構為主的一卡多聚合物(cardo polymer)。 In some embodiments, the resin is a cardo polymer mainly composed of a fluorene framework.
1:量子點膜 1: Quantum dot film
10:基材層 10: Base material layer
11:量子點材料 11: Quantum dot materials
20:聚酯層 20: Polyester layer
3:本發明量子點膜的製造方法 3: Method for manufacturing the quantum dot film of the present invention
S31~S33:步驟 S31~S33: Steps
[圖1]係本發明量子點膜之第一實施例的示意結構圖。 [Figure 1] is a schematic structural diagram of the first embodiment of the quantum dot film of the present invention.
[圖2]係本發明量子點膜之第二實施例的示意結構圖。 [Figure 2] is a schematic structural diagram of the second embodiment of the quantum dot film of the present invention.
[圖3]係本發明量子點膜的製造方法之流程示意圖。 [Figure 3] is a schematic diagram of the process for manufacturing the quantum dot film of the present invention.
如本文所用的,提及變量的數值範圍旨在表示變量等於該範圍內的任意值。因此,對於本身不連續的變量,該變量等於該數值範圍內的任意整數值,包含該範圍的端點。類似地,對於本身連續的變量,該變量等於該數值範圍內的任意實值,包含該範圍的端點。作為例子,而不是限制,如果變量本身是不連續的,描述為具有0至2之間的值的變量取0、1或2的值;而如果變量本身是連續的,則取0.0、0.1、0.01、0.001的值或≧0且≦2的其他任何實值。 As used herein, reference to a variable's numerical range is intended to indicate that the variable is equal to any value within that range. Thus, for a variable that is inherently discontinuous, the variable is equal to any integer value within the numerical range, inclusive. Similarly, for a variable that is inherently continuous, the variable is equal to any real value within the numerical range, inclusive. By way of example, and not limitation, a variable described as having a value between 0 and 2 takes on the value 0, 1, or 2 if the variable is inherently discontinuous, whereas it takes on the value 0.0, 0.1, 0.01, 0.001, or any other real value ≥ 0 and ≤ 2 if the variable is inherently continuous.
為使更容易理解本發明的設計原理,以下針對本發明之量子點膜及其製造方法的細節及實施原理進行說明。 To facilitate understanding of the design principles of the present invention, the following describes the details and implementation principles of the quantum dot film and its manufacturing method.
參照圖1所示,本發明提供一種量子點膜,其包含一量子點薄膜層1,該量子點薄膜層1包含一基材層10,由一無溶劑型UV感光型樹脂組合物形成,及一量子點材料11。該量子點材料11分散於該基材層1該無溶劑型UV感光型樹脂組合物中,該無溶劑型UV感光型樹脂組合物包含一樹脂、一單體及一光起始劑,其中該樹脂包含一芴樹脂寡聚物及另一樹脂,其中該另一樹脂為聚氨酯-丙烯酸酯樹脂(PU壓克力樹脂)、或環氧-丙烯酸酯樹脂(環氧壓克力樹脂),及其中按該無溶劑型UV感光型樹脂組合物之總重為100重量百分比計,該無溶劑型UV感光型樹脂組合物包含20至65重量百分比的該樹脂;5至20重量百分比的該單體;及1至15重量百分比的該光起始劑。 1 , the present invention provides a quantum dot film comprising a quantum dot film layer 1 . The quantum dot film layer 1 comprises a substrate layer 10 formed of a solvent-free UV-sensitive resin composition and a quantum dot material 11 . The quantum dot material 11 is dispersed in the solvent-free UV-sensitive resin composition of the substrate layer 1. The solvent-free UV-sensitive resin composition comprises a resin, a monomer, and a photoinitiator. The resin comprises a fluorene resin oligomer and another resin, wherein the other resin is a polyurethane-acrylate resin (PU acrylic resin) or an epoxy-acrylate resin (epoxy acrylic resin). Based on the total weight of the solvent-free UV-sensitive resin composition as 100 weight percent, the solvent-free UV-sensitive resin composition comprises 20 to 65 weight percent of the resin; 5 to 20 weight percent of the monomer; and 1 to 15 weight percent of the photoinitiator.
較佳地,該樹脂為以一芴架構為主的一卡多聚合物(cardo polymer),其中該芴架構如下式所示:。 Preferably, the resin is a cardo polymer mainly composed of a fluorene skeleton, wherein the fluorene skeleton is shown in the following formula: .
在一些實施例中,該芴架構具有以下的結構式:。例如,9,9-雙(4-羥苯基)芴,其結構如下式所示:。 In some embodiments, the fluorene framework has the following structural formula: For example, 9,9-bis(4-hydroxyphenyl)fluorene has the following structure: .
需要注意的是,該樹脂還可以併用聚氨酯樹脂(PU樹脂)、聚氨酯-丙烯酸酯樹脂(PU壓克力樹脂)、環氧樹脂、環氧-丙烯酸酯樹脂(環氧壓克力樹脂)、及丙烯酸酯樹脂(壓克力樹脂)。 It should be noted that this resin can also be used in combination with polyurethane resin (PU resin), polyurethane-acrylate resin (PU acrylic resin), epoxy resin, epoxy-acrylate resin (epoxy acrylic resin), and acrylate resin (acrylic resin).
該單體包含選自由以下組成的群組的單體:(3',4'環氧環己烷)-甲基-3,4-環氧環己烷羧酸酯(Daicel 2021P),乙氧化雙酚A二丙烯酸酯及雙季戊四醇六丙烯酸酯(DPHA)。 The monomer comprises a monomer selected from the group consisting of (3',4'-epoxycyclohexane)-methyl-3,4-epoxycyclohexane carboxylate (Daicel 2021P), ethoxylated bisphenol A diacrylate, and dipentaerythritol hexaacrylate (DPHA).
可選地,該單體還可以併用另一單體,包含一雙酚A改質丙烯酸酯、一環氧單體、一丙烯酸單體或一甲基丙烯酸單體。 Optionally, the monomer may be combined with another monomer, including a bisphenol A modified acrylate, an epoxy monomer, an acrylic acid monomer, or a methacrylic acid monomer.
該光起始劑可以為二苯基(2,4,6-三甲基苯甲醯基)氧化膦(光啟始劑TPO)。 The photoinitiator may be diphenyl (2,4,6-trimethylbenzyl) phosphine oxide (photoinitiator TPO).
另外,該光起始劑還可以併用其它自由基型光起始劑,例如2,4,6-三甲基苯甲醯基苯基膦酸乙酯(光啟始劑TPO-L)、α-羥基異丁醯苯(光啟始劑1173)、1-羥基環己基苯基甲酮(光啟始劑184)或安息香二乙醚(光啟始劑651)。另外,該光起始劑還可以併用陽離子型光起始劑(4-甲基苯基)[4-(2-甲基丙基)苯基]六氟磷酸碘(iodonium,(4-methylphenyl)[4-(2-methylpropyl)phenyl]-,hexa-fluoro-phosphate,商品名OMNIRAD 250)。 In addition, this photoinitiator can also be used in combination with other free radical photoinitiators, such as ethyl 2,4,6-trimethylbenzylphenylphosphonate (photoinitiator TPO-L), α-hydroxyisobutylbenzene (photoinitiator 1173), 1-hydroxycyclohexylphenyl ketone (photoinitiator 184), or benzoin diethyl ether (photoinitiator 651). Furthermore, this photoinitiator can also be used in combination with the cationic photoinitiator iodonium, (4-methylphenyl) [4-(2-methylpropyl)phenyl] hexafluorophosphate (trade name OMNIRAD 250).
該無溶劑型UV感光型樹脂組合物還可添加有光散射材料,以增加光散射路徑或利用折射率差異提高輝度,該光散射材料可包含一無機材料粒子、 一氮化物、或一有機高分子材料,例如該無機材料粒子包含:SiO2、TiO2、ZnO2、SrSO4、BaSO4之一或其組合;該氮化物可以為BNx等;該有機高分子材料可以包含:聚苯乙烯聚合物、聚甲基丙烯酸甲酯聚合物、丙烯醛基交聯聚合物、丙烯醛基-苯乙烯交聯聚合物、苯代三聚氰胺-甲醛聚合物、三聚氰胺-甲醛縮合聚合物、苯代三聚氰胺-三聚氰胺-甲醛縮合聚合物或其組合(如積水化學公司的MBX-8或日本觸媒株式會社的MS)。 The solvent-free UV-sensitive resin composition may further contain a light-scattering material to increase the light scattering path or enhance brightness by utilizing a refractive index difference. The light-scattering material may include inorganic material particles, a nitride, or an organic polymer material. For example, the inorganic material particles may include one or a combination of SiO2 , TiO2 , ZnO2 , SrSO4 , and BaSO4; the nitride may be BNx, etc.; and the organic polymer material may include polystyrene polymer, polymethyl methacrylate polymer, acryl crosslinked polymer, acryl-styrene crosslinked polymer, benzoguanamine-formaldehyde polymer, melamine-formaldehyde condensation polymer, benzoguanamine-melamine-formaldehyde condensation polymer, or a combination thereof (such as MBX-8 from Sekisui Chemical Co., Ltd. or MS from Nippon Catalyst Co., Ltd.).
量子點材料的示例可以為有鎘(cadmium)或無鎘(cadmium free)的量子點濃縮液(通過丙烯酸異冰片酯(IBOA)稀釋)、螢光粉(phosphor)或鈣鈦礦(perovskite)。量子點材料可以包含但不限於:硫化銀銦(AgInS2,AIS)、硫化銅銦(CuInS2,CIS)、硒化鎘(CdSe)、硫化鎘(CdS)、碲化鎘(CdTe)、硫化鋅(ZnS)、硒化鋅(ZnSe)、碲化鋅(ZnTe)、氧化鋅(ZnO)、硫化汞(HgS)、硒化汞(HgSe)、碲化汞(HgTe)、硫硒化鎘(CdSeS)、硒碲化鎘(CdSeTe)、硫碲化鎘(CdSTe)、硫硒化鋅(ZnSeS)、碲硒化鋅(ZnSeTe)、硫碲化鋅(ZnSTe)、硫硒化汞(HgSeS)、硒碲化汞(HgSeTe)、硫碲化汞(HgSTe)、硫化鎘鋅(CdZnS)、硒化鎘鋅(CdZnSe)、碲化鎘鋅(CdZnTe)、硫化鎘汞(CdHgS)、硒化鎘汞(CdHgSe)、碲化鎘汞(CdHgTe)、硫化汞鋅(HgZnS)、硒化汞鋅(HgZnSe)、碲化汞鋅(HgZnTe)、硫硒鎘鋅(CdZnSeS)、硒碲鎘鋅(CdZnSeTe)、硫碲鎘鋅(CdZnSTe)、硫硒鎘汞(CdHgSeS)、硒碲鎘汞(CdHgSeTe)、硫碲鎘汞(CdHgSTe)、硫硒汞鋅(HgZnSeS)、硒碲汞鋅(HgZnSeTe)、硫碲汞鋅(HgZnSTe)、氮化鎵(GaN)、磷化鎵(GaP)、砷化鎵(GaAs)、銻化鎵(GaSb)、氮化鋁(AlN)、磷化鋁(AlP)、砷化鋁(AlAs)、銻化鋁 (AlSb)、氮化銦(InN)、磷化銦(InP)、砷化銦(InAs)、銻化銦(InSb)、氮磷化鎵(GaNP)、氮砷化鎵(GaNAs)、氮銻化鎵(GaNSb)、磷砷化鎵(GaPAs)、磷銻化鎵(GaPSb)、氮磷化鋁(AlNP)、氮砷化鋁(AlNAs)、氮銻化鋁(AlNSb)、磷砷化鋁(AlPAs)、磷銻化鋁(AlPSb)、氮磷化銦(InNP)、氮砷化銦(InNAs)、氮銻化銦(InNSb)、磷砷化銦(InPAs)、磷銻化銦(InPSb)、氮磷鎵鋁(GaAlNP)、氮砷鎵鋁(GaAlNAs)、氮磷銻鎵鋁(GaAlNSb)、磷砷鎵鋁(GaAlPAs)、磷銻鎵鋁(GaAlPSb)、氮磷鎵銦(GaInNP)、氮砷鎵銦(GaInNAs)、氮銻鎵銦(GaInNSb)、磷砷鎵銦(GaInPAs)、磷銻鎵銦(GaInPSb)、氮磷銦鋁(InAlNP)、氮砷銦鋁(InAlNAs)、氮銻銦鋁(InAlNSb)、磷砷銦鋁(InAlPAs)、磷銻銦鋁(InAlPSb)、硫化錫(SnS)、硒化錫(SnSe)、碲化錫(SnTe)、硫化鉛(PbS)、硒化鉛(PbSe)、碲化鉛(PbTe)、硫硒化錫(SnSeS)、硒碲化錫(SnSeTe)、硫碲化錫(SnSTe)、硫硒化鉛(PbSeS)、硒碲化鉛(PbSeTe)、硫碲化鉛(PbSTe)、硫化鉛錫(SnPbS)、硒化鉛錫(SnPbSe)、碲化鉛錫(SnPbTe)、硫硒鉛錫(SnPbSSe)、硒碲鉛錫(SnPbSeTe)、矽(Si)、鍺(Ge)、碳化矽(SiC)、矽鍺(SiGe)、硒化錳鋅(ZnMnSe)、砷磷化鎵(GaAsP)、磷化鋁鎵銦(AlGaInP)、氮化鋁銦鎵(AlGaInN)、或磷化鎵:氮(GaP:N)、氯化鉛鍶(CsPbCl3)、溴化鉛鍶(CsPbBr3)、碘化鉛鍶(CsPbI3)或其組合。 Examples of quantum dot materials include cadmium-containing or cadmium-free quantum dot concentrates (diluted with isobornyl acrylate (IBOA)), phosphors, or perovskite. Quantum dot materials include, but are not limited to, silver indium sulfide (AgInS 2 , AIS), copper indium sulfide (CuInS 2 ,CIS), cadmium selenide (CdSe), cadmium sulfide (CdS), cadmium telluride (CdTe), zinc sulfide (ZnS), zinc selenide (ZnSe), zinc telluride (ZnTe), zinc oxide (ZnO), mercury sulfide (HgS), mercury selenide (HgSe), mercury telluride (HgTe), cadmium selenide sulfide (CdSeS), cadmium selenide telluride (CdSeTe), cadmium telluride sulfide (CdSTe), zinc selenide sulfide (ZnSeS), zinc telluride selenide (Zn SeTe), zinc telluride sulfide (ZnSTe), mercury selenide sulfide (HgSeS), mercury selenide telluride (HgSeTe), mercury telluride sulfide (HgSTe), cadmium zinc sulfide (CdZnS), cadmium zinc selenide (CdZnSe), cadmium zinc telluride (CdZnTe), cadmium mercury sulfide (CdHgS), cadmium mercury selenide (CdHgSe), cadmium mercury telluride (CdHgTe), mercury zinc sulfide (HgZnS), mercury zinc selenide (HgZnSe), telluride Mercury zinc (HgZnTe), cadmium zinc selenide (CdZnSeS), cadmium zinc selenide telluride (CdZnSeTe), cadmium zinc telluride (CdZnSTe), cadmium mercury selenide (CdHgSeS), cadmium mercury selenide telluride (CdHgSeTe), cadmium mercury telluride (CdHgSTe), mercury zinc selenide (HgZnSeS), mercury zinc selenide telluride (HgZnSeTe), mercury zinc telluride (HgZnSTe), gallium nitride (GaN), gallium phosphide (GaP), Gallium arsenide (GaAs), gallium antimonide (GaSb), aluminum nitride (AlN), aluminum phosphide (AlP), aluminum arsenide (AlAs), aluminum antimonide (AlSb), indium nitride (InN), indium phosphide (InP), indium arsenide (InAs), indium antimonide (InSb), gallium phosphide nitride (GaNP), gallium arsenide nitride (GaNAs), gallium antimonide nitride (GaNSb), gallium arsenide phosphide (GaPAs), gallium antimonide phosphide (GaPSb), Aluminum (AlNP), aluminum arsenide nitride (AlNAs), aluminum antimony nitride (AlNSb), aluminum arsenide phosphide (AlPAs), aluminum antimony phosphide (AlPSb), indium phosphide nitride (InNP), indium arsenide nitride (InNAs), indium antimony nitride (InNSb), indium arsenide phosphide (InPAs), indium antimony phosphide (InPSb), gallium aluminum phosphide nitride (GaAlNP), gallium aluminum arsenide nitride (GaAlNAs), gallium aluminum antimony phosphide nitride (GaAlNSb), Gallium aluminum arsenide (GaAlPAs), gallium aluminum antimony phosphate (GaAlPSb), gallium indium phosphate nitrogen (GaInNP), gallium indium arsenide nitrogen (GaInNAs), gallium indium antimony nitride (GaInNSb), gallium indium arsenide phosphate (GaInPAs), gallium indium antimony phosphate (GaInPSb), indium aluminum phosphate nitrogen (InAlNP), indium aluminum arsenide nitrogen (InAlNAs), indium aluminum antimony nitride (InAlNSb), indium aluminum arsenide phosphate (InAlPAs), indium aluminum antimony phosphate (In AlPSb), tin sulfide (SnS), tin selenide (SnSe), tin telluride (SnTe), lead sulfide (PbS), lead selenide (PbSe), lead telluride (PbTe), tin selenide sulfide (SnSeS), tin selenide telluride (SnSeTe), tin telluride sulfide (SnSTe), lead selenide sulfide (PbSeS), lead selenide telluride (PbSeTe), lead telluride sulfide (PbSTe), lead tin sulfide (SnPbS), lead tin selenide (Sn [0014] The present invention also provides a novel nanostructured crystalline silicon (NCM) comprising: a quartz crystal (CsC), a quartz crystal (CsPbC), a quartz crystal ( CsPbS ...
在一些實施例中,螢光粉可以包含但不限於:硫化物螢光粉,例如:硫化鋅(ZnS)、硫化鎘(CdS)、硫化鍶(SrS)、硫化鈣(CaS);鹵磷酸螢光粉,例如:鹵磷酸鈣;磷酸鹽螢光粉,例如:磷酸鍶(Sr2P2O7)、磷酸鋇(Ba2P2O7)、磷酸鈣鋅((Ca, Zn)3(PO4)2);矽酸鹽螢光粉,例如:矽酸鋅(Zn2SiO4)、矽酸鈣(CaSiO3);鎢酸鹽螢光粉,例如:鎢酸鎂(MgWO4)、鎢酸鈣(CaWO4);鋁酸鹽螢光粉,例如:鋁酸鋇鎂(BaMg2Al16O27)、鋁酸鈰鎂(CeMgAl11O19)、鋁酸鍶(Sr4Al14O25);氟化物螢光粉,例如:氟矽酸鉀(K2SiF6:Mn4 +);氧化物螢光粉,例如:氧化釔(Y2O3)、或氧化鑭(La2O3)。 In some embodiments, the fluorescent powder may include, but is not limited to: sulfide fluorescent powder, such as zinc sulfide ( ZnS ), cadmium sulfide (CdS), strontium sulfide (SrS), and calcium sulfide (CaS); halogenated phosphate fluorescent powder, such as calcium halogenated phosphate; phosphate fluorescent powder, such as strontium phosphate ( Sr2P2O7 ), barium phosphate ( Ba2P2O7 ), and calcium zinc phosphate ((Ca, Zn) 3 ( PO4 ) 2 ); silicate fluorescent powder, such as zinc silicate ( Zn2SiO4 ), and calcium silicate ( CaSiO3 ); tungstate fluorescent powder, such as magnesium tungstate (MgWO4 ) ; ), calcium tungsten oxide (CaWO 4 ); aluminate fluorescent powders, such as barium magnesium aluminate (BaMg 2 Al 16 O 27 ), barium magnesium aluminate (CeMgAl 11 O 19 ), and strontium aluminate (Sr 4 Al 14 O 25 ); fluoride fluorescent powders, such as potassium fluorosilicate (K 2 SiF 6 :Mn 4 + ); oxide fluorescent powders, such as yttrium oxide (Y 2 O 3 ) or luminium oxide (La 2 O 3 ).
另外,參照圖2所示,該量子點膜1還包含一聚酯層20,其中該量子點薄膜層10設置在該聚酯層20上。該聚酯層可以為聚對苯二甲酸乙二醇酯(PET)薄膜。 In addition, as shown in FIG2 , the quantum dot film 1 further includes a polyester layer 20 , wherein the quantum dot film layer 10 is disposed on the polyester layer 20 . The polyester layer can be a polyethylene terephthalate (PET) film.
接著,參照圖3所示,示出了本發明量子點膜的製造方法之流程示意圖。量子點膜的製造方法3,包含以下步驟:(步驟S31)將一樹脂、一單體及一光起始劑混合,以製備一無溶劑型UV感光型樹脂組合物,其中該樹脂包含一芴樹脂寡聚物,其中按該UV感光型樹脂組合物之總重為100重量百分比計,該無溶劑型UV感光型樹脂組合物包含20至65重量百分比的該樹脂;5至20重量百分比的該單體;及1至15重量百分比的該光起始劑;(步驟S32)將一量子點材料加入該無溶劑型UV感光型樹脂組合物,以形成一量子點樹脂組合物;及(步驟S33)將該量子點樹脂組合物形成一量子點膜。 Next, referring to FIG3 , a schematic diagram of the process of manufacturing the quantum dot film of the present invention is shown. Method 3 for manufacturing a quantum dot film comprises the following steps: (step S31) mixing a resin, a monomer, and a photoinitiator to prepare a solvent-free UV-sensitive resin composition, wherein the resin comprises a fluorene resin oligomer, and based on 100 weight percent of the total weight of the UV-sensitive resin composition, the solvent-free UV-sensitive resin composition comprises 20 to 65 weight percent of the resin; 5 to 20 weight percent of the monomer; and 1 to 15 weight percent of the photoinitiator; (step S32) adding a quantum dot material to the solvent-free UV-sensitive resin composition to form a quantum dot resin composition; and (step S33) forming the quantum dot resin composition into a quantum dot film.
下文將以示例的方式詳細說明本發明的製造方法。 The following will illustrate the manufacturing method of the present invention in detail by way of examples.
首先,配置無溶劑型UV樹脂組合物,即將樹脂、單體、起始劑及/或光散射材料以高速攪拌機或均質機充分混合,例如,10至30分鐘。樹脂為以芴樹脂為主,併用,例如但不限於,聚氨酯樹脂(PU樹脂)、聚氨酯-丙烯酸酯樹脂(PU壓克力樹脂)、環氧樹脂、環氧-丙烯酸酯樹脂(環氧壓克力樹脂)、及丙烯酸酯樹脂(壓克力樹脂),樹脂比例為20至65%。單體可以是Daicel 2021P、乙氧化雙酚A二丙烯酸酯或DPHA。另外,單體還可併用,例如但不限於,雙酚A改質壓克力單 體、環氧單體、丙烯酸及甲基丙烯酸單體等。單體的比例為5至20%。光起始劑的主架構為光起始劑TPO,得併用,例如但不限於自由基型光起始劑TPO-L、光起始劑1173(UVC-1173)、光起始劑184(UVC-184)、光起始劑651(UVC-651)及陽離子自由基OMNIRAD 250等。光起始劑的比例為1至15%。 First, prepare a solvent-free UV resin composition by thoroughly mixing the resin, monomer, initiator, and/or light scattering material in a high-speed blender or homogenizer for, for example, 10 to 30 minutes. The resin is primarily a fluorene resin, with other resins such as, but not limited to, polyurethane resins (PU resins), polyurethane-acrylate resins (PU acrylic resins), epoxy resins, epoxy-acrylate resins (epoxy acrylic resins), and acrylate resins (acrylic resins) used in combination, with the resin ratio ranging from 20 to 65%. The monomer can be Daicel 2021P, ethoxylated bisphenol A diacrylate, or DPHA. Additionally, monomers can be used in combination, such as, but not limited to, bisphenol A-modified acrylic monomers, epoxy monomers, acrylic acid, and methacrylic acid monomers. The monomer ratio is 5 to 20%. The main structure of the photoinitiator is the photoinitiator TPO, and can be used in combination, such as, but not limited to, free radical photoinitiators TPO-L, photoinitiator 1173 (UVC-1173), photoinitiator 184 (UVC-184), photoinitiator 651 (UVC-651), and cationic free radical OMNIRAD 250. The photoinitiator ratio is 1 to 15%.
接著,將光致發光材料(如量子點濃縮液或螢光粉)加入上述製備好的UV膠中,以高速攪拌機或均質機充分混合(例如10至30分鐘),即形成量子點膠。 Next, add the photoluminescent material (such as quantum dot concentrate or fluorescent powder) to the prepared UV adhesive and mix thoroughly using a high-speed blender or homogenizer (e.g., for 10 to 30 minutes) to form the quantum dot adhesive.
然後,將該量子點膠塗佈於一載體上,以形成本發明實施例的量子點膜。可選地,該載體可以為聚對苯二甲酸乙二醇酯(PET)薄膜。替代地,該載體可以包含:玻璃、離型膜、另一種高分子膜(如聚碳酸酯(PC)、丙烯酸酯(Acrylic)、三醋酸纖維素(TAC)等)、或金屬膜。在一些實施例中,該載體可以包含一種或多種微型紋理,且該或該些微型紋理可以包含:斜角、菱鏡、凹凸槽、半圓形、圓形、或光子晶體中的至少一種。需要注意的是,在量子點膜成形後,可選擇將該載體移除或不該載體移除。 The quantum dot paste is then coated onto a carrier to form the quantum dot film of the present invention. Optionally, the carrier can be a polyethylene terephthalate (PET) film. Alternatively, the carrier can include glass, a release film, another polymer film (such as polycarbonate (PC), acrylic, or cellulose triacetate (TAC)), or a metal film. In some embodiments, the carrier can include one or more microtextures, and the microtexture(s) can include at least one of bevels, rhombuses, concave-convex grooves, semicircular shapes, circular shapes, or photonic crystals. It should be noted that after the quantum dot film is formed, the carrier can be removed or not.
實施例1 Example 1
表1示出量子點膜的光學複合材料之組合物之成分及其比例。 Table 1 shows the components and ratios of the quantum dot film optical composite material.
首先混合表1中全部成分形成一混合物S1,再將該混合物於高速攪拌機或均質機攪拌15至30分鐘,以令CdSe/ZnS量子點材料均勻分散於該混合物中。而後,以卷對卷製程(roll-to-roll process),將該混合物S1填於二片聚對苯二甲酸乙二醇酯(polyethylene terephthalate(PET))基材之間,再照射紫外光(UV汞燈,照度300至2200mW,總曝光量不超過1100mJ),以形成一光學膜。該光學膜係於二個PET基材之間具有該光學複合材料之組合物S2。如圖1所示,該發光材料CdSe/ZnS 10係散佈於該丙烯酸酯系聚合物11中。製備該丙烯酸酯系聚合物11的前驅物包含卡多聚合物(Cardo polymer)、丙烯酸酯單體、光散射劑、和起始劑如 表2所示。替代地,該單體1可以為聚氨酯-丙烯酸酯(PU-acrylate)單體,及該單體2可以為環氧-丙烯酸酯(Epoxy-acrylate)單體。 First, all the ingredients in Table 1 are mixed to form a mixture S1. This mixture is then stirred in a high-speed mixer or homogenizer for 15 to 30 minutes to uniformly disperse the CdSe/ZnS quantum dot material throughout the mixture. This mixture S1 is then placed between two polyethylene terephthalate (PET) substrates using a roll-to-roll process. The film is then exposed to ultraviolet light (UV mercury lamp, illuminance 300 to 2200 mW, total exposure dose not exceeding 1100 mJ) to form an optical film. This optical film comprises a composition S2 of the optical composite material between two PET substrates. As shown in Figure 1, the luminescent CdSe/ZnS material 10 is dispersed within the acrylic polymer 11. The precursor for preparing the acrylic polymer 11 includes a cardo polymer, an acrylate monomer, a light scattering agent, and an initiator, as shown in Table 2. Alternatively, monomer 1 can be a polyurethane-acrylate monomer, and monomer 2 can be an epoxy-acrylate monomer.
本發明人針對有搭載卡多聚合物(cardo polymer)(實施例1;表3、4)及無搭載卡多聚合物的PET量子點膜高溫高濕可靠度(RA)表現進行分析(比較例;表3、4),其結果分別如表3至表6所示。 The inventors analyzed the high-temperature and high-humidity reliability (RA) performance of PET quantum dot films loaded with cardo polymer (Example 1; Tables 3 and 4) and without cardo polymer (Comparative Example; Tables 3 and 4). The results are shown in Tables 3 to 6, respectively.
實施例1:有搭載卡多聚合物的PET量子點膜可靠度表現 Example 1: Reliability Performance of PET Quantum Dot Film Loaded with Cardol Polymer
比較例1:無搭載卡多聚合物的PET量子點膜的RA表現 Comparative Example 1: RA Performance of PET Quantum Dot Film Without Cardopolymer Loading
比較例2:無搭載卡多聚合物的量子點阻隔膜的RA表現 Comparative Example 2: RA Performance of Quantum Dot Barrier Film Without Cardopolymer Loading
根據上述分析的結果,若量子點膜使用本發明的UV樹脂組合物搭配以芴為架構的卡多聚合物,併用本發明所教示的單體可大幅提昇搭載PET膜的RA測試(即85℃高溫及60℃/90% RH(相對濕度)經由1000hr的高溫高濕可靠度測試後)到業界合格水平(△x,△y<0.010,△L不低於85%)。 Based on the above analysis, quantum dot films using the UV resin composition of this invention in combination with a fluorene-based cardo polymer and the monomers taught by this invention can significantly improve the RA test results of the PET film (i.e., after 1000 hours of high-temperature and high-humidity reliability testing at 85°C and 60°C/90% RH) to industry-standard standards (Δx, Δy < 0.010, ΔL no less than 85%).
因此本發明針對有無搭載芴樹脂寡聚物以及使用PET與阻隔膜進行RA驗證,從而確立本發明有效,並能大幅降低量子點膜的成本,提昇量子點膜的競爭力及市場應用面。 Therefore, this invention conducts RA verification on the presence or absence of fluorene resin oligomers and the use of PET and barrier films. This confirms the effectiveness of this invention and its ability to significantly reduce the cost of quantum dot films, thereby enhancing their competitiveness and market application.
1:量子點膜 1: Quantum dot film
10:基材層 10: Base material layer
11:量子點材料 11: Quantum dot materials
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113100641A TWI893600B (en) | 2024-01-05 | 2024-01-05 | Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113100641A TWI893600B (en) | 2024-01-05 | 2024-01-05 | Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202528511A TW202528511A (en) | 2025-07-16 |
| TWI893600B true TWI893600B (en) | 2025-08-11 |
Family
ID=97224976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113100641A TWI893600B (en) | 2024-01-05 | 2024-01-05 | Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymer |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI893600B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201821457A (en) * | 2016-10-26 | 2018-06-16 | 南韓商東友精細化工有限公司 | Self emission type photosensitive resin composition, color filter and image display device produced using the same |
| TW202035651A (en) * | 2018-12-13 | 2020-10-01 | 南韓商東友精細化工有限公司 | Quantum dot, quantum dot dispersion, quantum dot light converting composition, self-emission photosensitive resin composition, quantum dot light-emitting diode, quantum dot film, color filter, light converting laminated base material and image display device |
| TW202348637A (en) * | 2022-06-10 | 2023-12-16 | 南韓商三星Sdi股份有限公司 | Curable composition, cured layer using the composition, color filter including the cured layer, and display device including the color filter |
-
2024
- 2024-01-05 TW TW113100641A patent/TWI893600B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201821457A (en) * | 2016-10-26 | 2018-06-16 | 南韓商東友精細化工有限公司 | Self emission type photosensitive resin composition, color filter and image display device produced using the same |
| TW202035651A (en) * | 2018-12-13 | 2020-10-01 | 南韓商東友精細化工有限公司 | Quantum dot, quantum dot dispersion, quantum dot light converting composition, self-emission photosensitive resin composition, quantum dot light-emitting diode, quantum dot film, color filter, light converting laminated base material and image display device |
| TW202348637A (en) * | 2022-06-10 | 2023-12-16 | 南韓商三星Sdi股份有限公司 | Curable composition, cured layer using the composition, color filter including the cured layer, and display device including the color filter |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202528511A (en) | 2025-07-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10191326B2 (en) | Film for backlight unit and backlight unit and liquid crystal display including same | |
| TWI696039B (en) | Photosensitive resin composition, color conversion panel using the same and display device | |
| CN105280784A (en) | Fluorescent sheet and light unit and liquid crystal display including the same | |
| JP6896812B2 (en) | An image display device including a color filter, its manufacturing method, and a color filter. | |
| CN105785718A (en) | Photosensitive Resin Composition, Color Conversion Panel Using The Same And Display Device | |
| CN111009617A (en) | Self-luminous display device | |
| CN106527049A (en) | Photosensitive resin composition and display device using the same | |
| US20210384262A1 (en) | Color control member and display device including same | |
| KR20180077935A (en) | Quantum Dot Composition And Color Conversion Film | |
| TW201924096A (en) | Backlight unit, image display device, and wavelength conversion member | |
| TWI893600B (en) | Innovative barrier-film free quantum dot optical film structure and method for manufacturing thereof with cardo polymer | |
| US12527193B2 (en) | Display device | |
| KR20190139268A (en) | Devices containing remote phosphor packages with red-ray emitting phosphors and green emitting quantum dots | |
| KR20220099448A (en) | Quantumdot composition, color filter and display device using the same | |
| TWI741636B (en) | Multi-function diffusion film and diffusion plate containing the same | |
| KR20190081474A (en) | Composition Comprising Quantum Dot for forming Quantum Dot Sheet and Quantum Dot Sheet produced by thereof | |
| KR102853833B1 (en) | A quantum dot, a quantum dot dispersion, a light converting curable composition, a color filter, a light converting laminating unit and a display device | |
| US20240124350A1 (en) | Quantum dot composite structure and a forming method thereof | |
| TWI849711B (en) | Quantum dot, forming method thereof and light emitting device including the same | |
| TWI853709B (en) | Quantum dot structure, forming method thereof and light emitting device including the same | |
| TWI819884B (en) | Forming method of quantum dot structure | |
| KR102818385B1 (en) | Quantum dot optical sheet, backlight unit and display device comprising the same | |
| EP4482276A1 (en) | Light control member and display device comprising same | |
| US20220291551A1 (en) | Wavelength conversion material, light-emitting device and display device | |
| WO2019064586A1 (en) | Wavelength conversion member, backlight unit and image display device |