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TWI893196B - Polyamic acid composition, polyimide, polyimide film, laminate, method for manufacturing laminate, and electronic device - Google Patents

Polyamic acid composition, polyimide, polyimide film, laminate, method for manufacturing laminate, and electronic device

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TWI893196B
TWI893196B TW110131590A TW110131590A TWI893196B TW I893196 B TWI893196 B TW I893196B TW 110131590 A TW110131590 A TW 110131590A TW 110131590 A TW110131590 A TW 110131590A TW I893196 B TWI893196 B TW I893196B
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polyimide
polyamine
polyimide film
mol
film
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TW202219121A (en
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中山博文
白井友貴
田中伸明
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日商鐘化股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1039Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
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    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C09D179/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

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Abstract

本發明之聚醯胺酸組合物含有包含下述通式(1)所表示之結構單元之聚醯胺酸、及塑化劑。本發明之聚醯亞胺係包含下述通式(1)所表示之結構單元之聚醯胺酸之醯亞胺化物。本發明之聚醯亞胺膜含有包含下述通式(1)所表示之結構單元之聚醯胺酸之醯亞胺化物。本發明之積層體具有支持體;及聚醯亞胺膜,其含有包含下述通式(1)所表示之結構單元之聚醯胺酸之醯亞胺化物。本發明之電子裝置具有:聚醯亞胺膜,其含有包含下述通式(1)所表示之結構單元之聚醯胺酸之醯亞胺化物;及電子元件,其配置於聚醯亞胺膜上。 The polyamic acid composition of the present invention contains a polyamic acid containing a structural unit represented by the following general formula (1) and a plasticizer. The polyimide of the present invention is an imide compound of a polyamic acid containing a structural unit represented by the following general formula (1). The polyimide film of the present invention contains an imide compound of a polyamic acid containing a structural unit represented by the following general formula (1). The laminate of the present invention has a support; and a polyimide film containing an imide compound of a polyamic acid containing a structural unit represented by the following general formula (1). The electronic device of the present invention comprises: a polyimide film containing an imide compound of polyamic acid comprising a structural unit represented by the following general formula (1); and an electronic element disposed on the polyimide film.

Description

聚醯胺酸組合物、聚醯亞胺、聚醯亞胺膜、積層體、積層體之製造方法及電子裝置Polyamic acid composition, polyimide, polyimide film, laminate, method for manufacturing laminate, and electronic device

本發明係關於一種聚醯胺酸組合物、聚醯亞胺、聚醯亞胺膜、積層體、積層體之製造方法及電子裝置。本發明進而關於一種使用聚醯亞胺之電子裝置材料、薄膜電晶體(TFT)基板、軟性顯示器基板、彩色濾光片、印刷物、光學材料、圖像顯示裝置(更具體而言,液晶顯示裝置、有機EL(Electroluminescence,電致發光)、電子紙等)、3D顯示器、太陽電池、觸控面板、透明導電膜基板、及當前使用玻璃之構件之替代材料。The present invention relates to a polyamide composition, polyimide, polyimide film, laminate, method for manufacturing the laminate, and electronic device. The present invention further relates to electronic device materials using polyimide, thin-film transistor (TFT) substrates, flexible display substrates, color filters, printed materials, optical materials, image display devices (more specifically, liquid crystal displays, organic EL (electroluminescence), electronic paper, etc.), 3D displays, solar cells, touch panels, transparent conductive film substrates, and alternative materials to components currently using glass.

隨著液晶顯示器、有機EL、電子紙等顯示器、或太陽電池、觸控面板等電子裝置之快速發展,裝置之薄型化或輕量化、撓性化不斷進展。於該等裝置中,使用聚醯亞胺代替玻璃基板作為基板材料。With the rapid development of displays such as liquid crystal displays (LCDs), organic EL displays (EL), and electronic paper, as well as electronic devices such as solar cells and touch panels, the trend toward thinner, lighter, and more flexible devices continues. In these devices, polyimide is being used as a substrate material instead of glass.

該等裝置中,在基板上形成有各種電子元件、例如薄膜電晶體或透明電極等,該等電子元件之形成需要高溫製程。聚醯亞胺具有能適應高溫製程之程度之充分之耐熱性,熱膨脹係數(CTE)亦與玻璃基板或電子元件接近,因此不易產生內部應力,適合用作軟性顯示器等之基板材料。In these devices, various electronic components, such as thin-film transistors and transparent electrodes, are formed on substrates. The formation of these electronic components requires high-temperature processes. Polyimide has sufficient heat resistance to withstand these high-temperature processes, and its coefficient of thermal expansion (CTE) is close to that of glass substrates and electronic components. Therefore, it is less likely to generate internal stress, making it suitable as a substrate material for flexible displays, etc.

一般而言,芳香族聚醯亞胺會因分子內共軛或電荷轉移(CT)錯合物之形成而著色成黃褐色,但由於在頂部發光型有機EL等中,自基板之相反側提取光,故而不要求基板具有透明性,一直以來使用先前之芳香族聚醯亞胺。但是,於如透明顯示器或底部發光型有機EL、液晶顯示器般自顯示元件發出之光穿過基板出射之情形時、或者為了將智慧型手機等製成全面顯示器(無凹槽(notchless))而將感測器或相機模組配置於基板背面之情形時,對基板亦要求具有較高之光學特性(更具體而言,透明性等)。Generally speaking, aromatic polyimides produce a yellow-brown color due to the formation of intramolecular conjugation or charge transfer (CT) complexes. However, in top-emission organic EL displays, light is extracted from the opposite side of the substrate, so substrate transparency is not required, and conventional aromatic polyimides have been used. However, in applications such as transparent displays, bottom-emission organic EL displays, and liquid crystal displays, where light emitted from the display element passes through the substrate, or where sensors or camera modules are placed on the back of the substrate to achieve full-screen (notchless) displays such as smartphones, the substrate is required to have higher optical properties (more specifically, transparency).

基於此種背景,追求一種具有與既有芳香族聚醯亞胺同等之耐熱性,並且著色減少而透明性優異之材料。Against this backdrop, there is a need for a material that has heat resistance comparable to existing aromatic polyimides, while exhibiting reduced coloration and superior transparency.

已知有為了減少聚醯亞胺之著色而使用脂肪族系單體以抑制CT錯合物之形成之技術(專利文獻1及2)、及使用具有氟原子或硫原子之單體以提高透明性之技術(專利文獻3)。There are known technologies for reducing the coloration of polyimide by using aliphatic monomers to suppress the formation of CT complexes (Patent Documents 1 and 2), and for improving transparency by using monomers having fluorine or sulfur atoms (Patent Document 3).

專利文獻1及2中記載之聚醯亞胺雖然透明性高,CTE亦較低,但由於具有脂肪族結構,故熱分解溫度較低,難以應用於形成電子元件時之高溫製程。 [先前技術文獻] [專利文獻] While the polyimides described in Patent Documents 1 and 2 have high transparency and a low CTE, their aliphatic structure results in a low thermal decomposition temperature, making them difficult to use in high-temperature processes used to form electronic components. [Prior Art Document] [Patent Document]

[專利文獻1]日本專利特開2016-29177號公報 [專利文獻2]日本專利特開2012-41530號公報 [專利文獻3]日本專利特開2014-70139號公報 [Patent Document 1] Japanese Patent Publication No. 2016-29177 [Patent Document 2] Japanese Patent Publication No. 2012-41530 [Patent Document 3] Japanese Patent Publication No. 2014-70139

[發明所欲解決之問題][Identify the problem you want to solve]

專利文獻3中記載之聚醯亞胺包含氟原子,因此在高溫製程中有可能會產生氟化氫,關於此種情況,藉由本發明人等之研究已判明。若產生氟化氫,則有時會使聚醯亞胺與障壁膜等之間產生密接性不良,或者使設置於聚醯亞胺膜上之電子元件產生腐蝕。The polyimide described in Patent Document 3 contains fluorine atoms, and therefore may generate hydrogen fluoride during high-temperature processing. Research by the present inventors has revealed that this generation of hydrogen fluoride can lead to poor adhesion between the polyimide and barrier films, or can cause corrosion of electronic devices mounted on the polyimide film.

本發明係鑒於上述實際情況而完成者,其目的在於提供一種著色減少,透明性優異,具有高耐熱性,且於高溫製程中能抑制氟化氫之產生的聚醯亞胺及作為其前驅物之聚醯胺酸組合物。進而,本發明之目的亦在於提供一種使用該聚醯亞胺及聚醯胺酸組合物製造之要求耐熱性及透明性之製品或構件。尤其是,本發明之目的在於提供一種於玻璃、金屬、金屬氧化物、單晶矽等無機物表面形成有本發明之聚醯亞胺膜之製品或構件。 [解決問題之技術手段] The present invention was completed in light of the above-mentioned practical situation. Its purpose is to provide a polyimide and a polyamide composition serving as a precursor thereof that exhibit reduced coloration, excellent transparency, high heat resistance, and the ability to suppress the generation of hydrogen fluoride during high-temperature processes. Furthermore, the present invention also aims to provide a product or component requiring heat resistance and transparency that can be manufactured using the polyimide and polyamide composition. In particular, the present invention aims to provide a product or component having a polyimide film of the present invention formed on the surface of an inorganic material such as glass, metal, metal oxide, or single-crystal silicon. [Technical Means for Solving the Problem]

本發明人等銳意研究,結果發現由含有特定之聚醯胺酸及塑化劑之組合物所獲得之聚醯亞胺之著色減少,透明性優異,具有高耐熱性,且於高溫製程中能抑制氟化氫之產生,從而完成了本發明。The inventors of the present invention have conducted intensive research and discovered that polyimide obtained from a composition containing a specific polyamide and a plasticizer exhibits reduced coloration, excellent transparency, high heat resistance, and the ability to suppress the generation of hydrogen fluoride during high-temperature processing. This led to the completion of the present invention.

本發明之聚醯胺酸組合物含有包含下述通式(1)所表示之結構單元之聚醯胺酸、及塑化劑。The polyamine composition of the present invention contains polyamine comprising a structural unit represented by the following general formula (1) and a plasticizer.

[化1] [Chemistry 1]

上述通式(1)中,R 1及R 2分別獨立地表示氫原子、一價脂肪族基或一價芳香族基,X表示四價有機基。 In the above general formula (1), R1 and R2 each independently represent a hydrogen atom, a monovalent aliphatic group or a monovalent aromatic group, and X represents a tetravalent organic group.

本發明之一實施方式之聚醯胺酸組合物中,上述通式(1)中之R 1及R 2均表示氫原子。 In the polyamine composition of one embodiment of the present invention, R 1 and R 2 in the above general formula (1) both represent hydrogen atoms.

本發明之一實施方式之聚醯胺酸組合物中,上述通式(1)中之X為選自由下述化學式(2)所表示之四價有機基、下述化學式(3)所表示之四價有機基、下述化學式(4)所表示之四價有機基、及下述化學式(5)所表示之四價有機基所組成之群中之一種以上。In the polyamino acid composition of one embodiment of the present invention, X in the above-mentioned general formula (1) is one or more selected from the group consisting of a tetravalent organic group represented by the following chemical formula (2), a tetravalent organic group represented by the following chemical formula (3), a tetravalent organic group represented by the following chemical formula (4), and a tetravalent organic group represented by the following chemical formula (5).

[化2] [Chemistry 2]

本發明之一實施方式之聚醯胺酸組合物中,相對於上述聚醯胺酸之全部結構單元,上述通式(1)所表示之結構單元之含有率為50莫耳%以上100莫耳%以下。In the polyamine composition according to one embodiment of the present invention, the content of the structural unit represented by the general formula (1) is 50 mol% to 100 mol% relative to all structural units of the polyamine.

本發明之一實施方式之聚醯胺酸組合物中,相對於上述聚醯胺酸100重量份,上述塑化劑之量為20重量份以下。In the polyamine composition according to one embodiment of the present invention, the amount of the plasticizer is 20 parts by weight or less relative to 100 parts by weight of the polyamine.

本發明之一實施方式之聚醯胺酸組合物中,上述塑化劑為選自由含磷化合物、聚伸烷基二醇及脂肪族二元酸酯所組成之群中之一種以上。In the polyamic acid composition of one embodiment of the present invention, the plasticizer is at least one selected from the group consisting of phosphorus-containing compounds, polyalkylene glycols, and aliphatic dibasic acid esters.

本發明之一實施方式之聚醯胺酸組合物進而含有有機溶劑。In one embodiment of the present invention, the polyamine composition further contains an organic solvent.

本發明之聚醯亞胺係本發明之聚醯胺酸組合物所包含之聚醯胺酸之醯亞胺化物。The polyimide of the present invention is an imide of the polyamic acid contained in the polyamic acid composition of the present invention.

本發明之聚醯亞胺之1%重量減少溫度較佳為500℃以上。The 1% weight loss temperature of the polyimide of the present invention is preferably above 500°C.

本發明之聚醯亞胺膜包含本發明之聚醯亞胺。The polyimide film of the present invention comprises the polyimide of the present invention.

本發明之聚醯亞胺膜之黃度較佳為20以下。The yellowness of the polyimide film of the present invention is preferably 20 or less.

本發明之積層體具有支持體、及本發明之聚醯亞胺膜。The laminate of the present invention comprises a support and the polyimide film of the present invention.

本發明之積層體之製造方法係藉由將本發明之一實施方式之聚醯胺酸組合物塗佈於支持體上,而形成包含聚醯胺酸及塑化劑之塗佈膜,對上述塗佈膜進行加熱而將上述聚醯胺酸進行醯亞胺化。The method for producing the laminate of the present invention comprises coating the polyamide composition of one embodiment of the present invention on a support to form a coating film comprising polyamide and a plasticizer, and heating the coating film to imidize the polyamide.

本發明之電子裝置具有本發明之聚醯亞胺膜、及配置於上述聚醯亞胺膜上之電子元件。 [發明之效果] The electronic device of the present invention comprises the polyimide film of the present invention and an electronic component disposed on the polyimide film. [Effects of the Invention]

使用本發明之聚醯胺酸組合物製造之聚醯亞胺之著色減少,透明性及耐熱性優異,且於高溫製程中能抑制氟化氫之產生。因此,使用本發明之聚醯胺酸組合物製造之聚醯亞胺適合用作要求具有低著色性、透明性及耐熱性,且需經由高溫製程來製造之電子裝置之材料。Polyimides produced using the polyamic acid composition of the present invention exhibit reduced coloration, excellent transparency and heat resistance, and can suppress the generation of hydrogen fluoride during high-temperature processing. Therefore, polyimides produced using the polyamic acid composition of the present invention are suitable for use as materials in electronic devices that require low coloration, transparency, and heat resistance and must be manufactured through high-temperature processes.

以下,對本發明之較佳實施方式詳細地進行說明,但本發明並不限定於其等。Hereinafter, preferred embodiments of the present invention are described in detail, but the present invention is not limited thereto.

首先,對本說明書中所使用之用語進行說明。「結構單元」係指構成聚合物之重複單元。「聚醯胺酸」係包含下述通式(6)所表示之結構單元(以下,有時記載為「結構單元(6)」)之聚合物。再者,本說明書中,除了聚醯胺酸以外,聚醯胺酸酯(聚醯胺酸烷基酯、聚醯胺酸芳基酯等)亦記載為「聚醯胺酸」。First, the terms used in this specification are explained. "Structural unit" refers to a repeating unit that constitutes a polymer. "Polyamide" is a polymer containing a structural unit represented by the following general formula (6) (hereinafter sometimes described as "structural unit (6)"). Furthermore, in this specification, in addition to polyamide, polyamide esters (polyamide alkyl esters, polyamide aryl esters, etc.) are also described as "polyamide".

[化3] [Chemistry 3]

通式(6)中,R 3及R 4分別獨立地表示氫原子、一價脂肪族基或一價芳香族基,A 1例如表示四羧酸二酐殘基(源自四羧酸二酐之四價有機基),A 2例如表示二胺殘基(源自二胺之二價有機基)。 In general formula (6), R3 and R4 each independently represent a hydrogen atom, a monovalent aliphatic group, or a monovalent aromatic group; A1 represents, for example, a tetracarboxylic dianhydride residue (a tetravalent organic group derived from tetracarboxylic dianhydride); and A2 represents, for example, a diamine residue (a divalent organic group derived from diamine).

結構單元(6)相對於構成聚醯胺酸之全部結構單元的含有率例如為50莫耳%以上100莫耳%以下,較佳為60莫耳%以上100莫耳%以下,更佳為70莫耳%以上100莫耳%以下,進而較佳為80莫耳%以上100莫耳%以下,進而更佳為90莫耳%以上100莫耳%以下,亦可為100莫耳%。The content of the structural unit (6) relative to all the structural units constituting the polyamide is, for example, 50 mol% to 100 mol%, preferably 60 mol% to 100 mol%, more preferably 70 mol% to 100 mol%, further preferably 80 mol% to 100 mol%, further preferably 90 mol% to 100 mol%, and can also be 100 mol%.

「1%重量減少溫度」係指以150℃之測定溫度下之聚醯亞胺之重量為基準(100重量%),相對於上述基準之重量減少1重量%時之測定溫度。1%重量減少溫度之測定方法係與下述實施例相同之方法或參照下述實施例之方法。The "1% weight loss temperature" refers to the temperature at which the weight of the polyimide decreases by 1% relative to the weight of the polyimide at a measurement temperature of 150°C (100% by weight). The 1% weight loss temperature is determined by the same method as in the following examples or by reference to the method in the following examples.

「m/z」係可自作為質量分析之測定結果之質譜之橫軸讀取之測定值,指「使離子質量除以統一原子質量單位(道爾頓)所獲得之無因次量進一步除以離子之電荷數之絕對值所獲得的無因次量」。"m/z" is a measured value that can be read from the horizontal axis of a mass spectrum obtained as a result of mass analysis. It refers to "the dimensionless quantity obtained by dividing the mass of an ion by the unified atomic mass unit (Dalton) and further dividing it by the absolute value of the ion's charge."

「塑化劑」係指於聚醯胺酸之至少一部分醯亞胺化時以液體之形式存在之材料。"Plasticizer" refers to a material that is present in liquid form when at least a portion of the polyamide is imidized.

以下,有時會在化合物名之後附加「系」來總括地統稱化合物及其衍生物。於在化合物名之後附加「系」來表示聚合物名之情形時,意指聚合物之重複單元源自化合物或其衍生物。又,四羧酸二酐有時記載為「酸二酐」。Hereinafter, "" will sometimes be appended after a compound name to collectively refer to the compound and its derivatives. When "" is appended after a compound name to represent a polymer, it means that the repeating units of the polymer are derived from the compound or its derivatives. Furthermore, tetracarboxylic dianhydride is sometimes referred to as "acid dianhydride."

本實施方式之聚醯胺酸組合物含有包含下述通式(1)所表示之結構單元(以下,有時記載為「結構單元(1)」)之聚醯胺酸、及塑化劑。The polyamine composition of this embodiment contains a polyamine comprising a structural unit represented by the following general formula (1) (hereinafter sometimes referred to as "structural unit (1)") and a plasticizer.

[化4] [Chemistry 4]

通式(1)中,R 1及R 2分別獨立地表示氫原子、一價脂肪族基或一價芳香族基,X表示四價有機基。為了容易地進行醯亞胺化,作為R 1及R 2,分別獨立地較佳為氫原子、甲基或乙基,R 1及R 2均更佳為表示氫原子。以下,只要未作特別說明,則將通式(1)中之R 1及R 2均表示氫原子之結構單元作為結構單元(1)。 In general formula (1), R1 and R2 each independently represent a hydrogen atom, a monovalent aliphatic group, or a monovalent aromatic group, and X represents a tetravalent organic group. To facilitate imidization, R1 and R2 each independently represent preferably a hydrogen atom, a methyl group, or an ethyl group, and R1 and R2 both preferably represent a hydrogen atom. Hereinafter, unless otherwise specified, a structural unit in which R1 and R2 in general formula (1) both represent a hydrogen atom is referred to as structural unit (1).

本實施方式之聚醯胺酸組合物含有包含結構單元(1)之聚醯胺酸、及塑化劑,因此若使用本實施方式之聚醯胺酸組合物製造聚醯亞胺,則可獲得著色減少,透明性及耐熱性優異,且於高溫製程中能抑制氟化氫之產生之聚醯亞胺。The polyamide composition of the present embodiment contains polyamide comprising the structural unit (1) and a plasticizer. Therefore, if the polyamide composition of the present embodiment is used to produce polyimide, a polyimide with reduced coloration, excellent transparency and heat resistance, and the ability to suppress the generation of hydrogen fluoride during a high-temperature process can be obtained.

結構單元(1)具有源自2,2'-雙(三氟甲基)聯苯胺(以下,有時記載為「TFMB」)之部分結構。亦即,結構單元(1)具有TFMB殘基作為上述通式(6)中之A 2The structural unit (1) has a partial structure derived from 2,2'-bis(trifluoromethyl)benzidine (hereinafter sometimes referred to as "TFMB"). That is, the structural unit (1) has a TFMB residue as A 2 in the above general formula (6).

TFMB具有剛性結構,適合用作玻璃轉移溫度較高(耐熱性優異)之聚醯亞胺之原料(單體)。又,由於TFMB具有三氟甲基,故而適合用作著色減少,且具有高透明性之聚醯亞胺之原料(單體)。TFMB has a rigid structure and is suitable as a raw material (monomer) for polyimides with a high glass transition temperature (excellent heat resistance). Furthermore, because TFMB contains a trifluoromethyl group, it is suitable as a raw material (monomer) for polyimides with reduced coloration and high transparency.

合成包含結構單元(1)之聚醯胺酸(以下,有時記載為「聚醯胺酸(1)」)時,亦可在不損害其性能之範圍內,使用除TFMB以外之二胺作為單體。作為除TFMB以外之二胺,例如可例舉:4-胺基苯甲酸4-胺基苯酯(以下,有時記載為「4-BAAB」)、1,4-環己二胺、對苯二胺、間苯二胺、9,9-雙(4-胺基苯基)茀、4,4'-二胺基二苯醚、3,4'-二胺基二苯醚、2,2'-雙(三氟甲基)-4,4'-二胺基二苯醚、4,4'-二胺基苯甲醯苯胺、N,N'-雙(4-胺基苯基)對苯二甲醯胺、4,4'-二胺基二苯基碸、間聯甲苯胺、鄰聯甲苯胺、4,4'-雙(4-胺基苯氧基)聯苯、2-(4-胺基苯基)-6-胺基苯并㗁唑、3,5-二胺基苯甲酸、4,4'-二胺基-3,3'-二羥基聯苯、4,4'-亞甲基雙(環己胺)、1,3-雙(3-胺基丙基)四甲基二矽氧烷及其等之衍生物,其等可單獨使用,或者亦可使用2種以上。When synthesizing a polyamine containing the structural unit (1) (hereinafter, sometimes referred to as "polyamine (1)"), diamines other than TFMB can be used as monomers within a range that does not impair its performance. Examples of diamines other than TFMB include 4-aminophenyl 4-aminobenzoate (hereinafter, sometimes referred to as "4-BAAB"), 1,4-cyclohexanediamine, p-phenylenediamine, m-phenylenediamine, 9,9-bis(4-aminophenyl)fluorene, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 2,2'-bis(trifluoromethyl)-4,4'-diaminodiphenyl ether, 4,4'-diaminobenzanilide, N,N'-bis(4-aminophenyl) p-Tylene diamine, 4,4'-diaminodiphenylsulfone, m-tolidine, o-tolidine, 4,4'-bis(4-aminophenoxy)biphenyl, 2-(4-aminophenyl)-6-aminobenzoxazole, 3,5-diaminobenzoic acid, 4,4'-diamino-3,3'-dihydroxybiphenyl, 4,4'-methylenebis(cyclohexylamine), 1,3-bis(3-aminopropyl)tetramethyldisiloxane, and derivatives thereof may be used alone or in combination of two or more.

就提高耐熱性之觀點而言,作為除TFMB以外之二胺,較佳為4-BAAB。由此,就提高耐熱性之觀點而言,聚醯胺酸(1)較佳為具有4-BAAB殘基。4-BAAB由於具有剛性結構,故而適合用作耐熱性優異之聚醯亞胺之原料(單體)。又,具有剛性結構之4-BAAB亦適合用作可抑制內部應力之產生並且機械強度較高之聚醯亞胺之原料(單體)。From the perspective of improving heat resistance, 4-BAAB is preferred as a diamine other than TFMB. Therefore, from the perspective of improving heat resistance, polyamide (1) preferably has a 4-BAAB residue. 4-BAAB has a rigid structure and is therefore suitable as a raw material (monomer) for polyimide having excellent heat resistance. Furthermore, 4-BAAB having a rigid structure is also suitable as a raw material (monomer) for polyimide having high mechanical strength and suppressing the generation of internal stress.

為了獲得著色進一步減少,耐熱性更優異且具有更高透明性之聚醯亞胺,聚醯胺酸(1)較佳為僅具有TFMB殘基作為二胺殘基、或僅具有TFMB殘基及4-BAAB殘基作為二胺殘基。In order to obtain a polyimide with further reduced coloration, better heat resistance and higher transparency, the polyimide (1) preferably has only TFMB residues as diamine residues, or only TFMB residues and 4-BAAB residues as diamine residues.

為了獲得著色進一步減少且耐熱性更優異之聚醯亞胺,TFMB殘基相對於構成聚醯胺酸(1)之全部二胺殘基的含有率較佳為30莫耳%以上,更佳為40莫耳%以上,進而較佳為50莫耳%以上,進而更佳為60莫耳%以上,亦可為70莫耳%以上、80莫耳%以上或90莫耳%以上,亦可為100莫耳%。In order to obtain a polyimide with further reduced coloration and better heat resistance, the content of TFMB residues relative to all diamine residues constituting the polyimide (1) is preferably 30 mol% or more, more preferably 40 mol% or more, further preferably 50 mol% or more, further preferably 60 mol% or more, and can also be 70 mol% or more, 80 mol% or more, or 90 mol% or more, and can also be 100 mol%.

為了獲得著色進一步減少且耐熱性更優異之聚醯亞胺,相對於聚醯胺酸(1)之全部結構單元,結構單元(1)之含有率較佳為30莫耳%以上100莫耳%以下,更佳為40莫耳%以上100莫耳%以下,進而較佳為50莫耳%以上100莫耳%以下,進而更佳為60莫耳%以上100莫耳%以下,亦可為70莫耳%以上100莫耳%以下、80莫耳%以上100莫耳%以下或90莫耳%以上100莫耳%以下,亦可為100莫耳%。In order to obtain a polyimide with further reduced coloration and better heat resistance, the content of the structural unit (1) relative to all the structural units of the polyamide (1) is preferably 30 mol% to 100 mol%, more preferably 40 mol% to 100 mol%, further preferably 50 mol% to 100 mol%, further preferably 60 mol% to 100 mol%, and can also be 70 mol% to 100 mol%, 80 mol% to 100 mol%, or 90 mol% to 100 mol%, and can also be 100 mol%.

於聚醯胺酸(1)具有4-BAAB殘基之情形時,為了獲得耐熱性更優異之聚醯亞胺,4-BAAB殘基相對於構成聚醯胺酸(1)之全部二胺殘基的含有率較佳為10莫耳%以上,更佳為20莫耳%以上,進而較佳為30莫耳%以上。又,於聚醯胺酸(1)具有4-BAAB殘基之情形時,為了獲得著色進一步減少之聚醯亞胺,4-BAAB殘基相對於構成聚醯胺酸(1)之全部二胺殘基的含有率較佳為70莫耳%以下,更佳為60莫耳%以下,進而較佳為50莫耳%以下,進而更佳為40莫耳%以下。When the polyamine (1) contains 4-BAAB residues, in order to obtain a polyimide having better heat resistance, the content of 4-BAAB residues relative to all diamine residues constituting the polyamine (1) is preferably 10 mol% or more, more preferably 20 mol% or more, and further preferably 30 mol% or more. Furthermore, when the polyamine (1) contains 4-BAAB residues, in order to obtain a polyimide having further reduced coloration, the content of 4-BAAB residues relative to all diamine residues constituting the polyamine (1) is preferably 70 mol% or less, more preferably 60 mol% or less, further preferably 50 mol% or less, and further preferably 40 mol% or less.

於聚醯胺酸(1)具有TFMB殘基及4-BAAB殘基之情形時,為了獲得著色進一步減少,耐熱性更優異且具有更高透明性之聚醯亞胺,相對於構成聚醯胺酸(1)之全部二胺殘基,TFMB殘基及4-BAAB殘基之合計含有率較佳為50莫耳%以上,更佳為60莫耳%以上,進而較佳為70莫耳%以上,進而更佳為80莫耳%以上,亦可為90莫耳%以上,亦可為100莫耳%。In the case where the polyamide (1) has TFMB residues and 4-BAAB residues, in order to obtain a polyimide with further reduced coloration, better heat resistance and higher transparency, the total content of TFMB residues and 4-BAAB residues relative to all diamine residues constituting the polyamide (1) is preferably 50 mol% or more, more preferably 60 mol% or more, further preferably 70 mol% or more, further preferably 80 mol% or more, and can also be 90 mol% or more, and can also be 100 mol%.

作為用以合成聚醯胺酸(1)之四羧酸二酐(提供通式(1)中之X的酸二酐),例如可例舉:均苯四甲酸二酐(以下,有時記載為「PMDA」)、3,3',4,4'-聯苯四羧酸二酐(以下,有時記載為「BPDA」)、對伸苯基雙(偏苯三酸酐)、2,3,6,7-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、9,9-雙(3,4-二羧基苯基)茀二酐(以下,有時記載為「BPAF」)、4,4'-氧二鄰苯二甲酸酐(以下,有時記載為「ODPA」)、4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、9,9-雙(三氟甲基)𠮿四羧酸二酐、二環己基-3,3',4,4'-四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、1,2,3,4-環丁烷四羧酸二酐、2'-側氧基二螺[雙環[2.2.1]庚烷-2,1'-環戊烷-3',2''-雙環[2.2.1]庚烷]-5,6:5'',6''-四羧酸二酐及其等之衍生物,其等可單獨使用,或者亦可使用2種以上。Examples of the tetracarboxylic dianhydride (the acid dianhydride providing X in the general formula (1)) used to synthesize the polyamine (1) include pyromellitic dianhydride (hereinafter, sometimes referred to as "PMDA"), 3,3',4,4'-biphenyltetracarboxylic dianhydride (hereinafter, sometimes referred to as "BPDA"), p-phenylene bis(trimellitic anhydride), 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, Dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride (hereinafter sometimes referred to as "BPAF"), 4,4'-oxydiphthalic anhydride (hereinafter sometimes referred to as "ODPA"), 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 9,9-bis(trifluoromethyl)phthalate Tetracarboxylic dianhydride, dicyclohexyl-3,3',4,4'-tetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2'-oxodispiro[bicyclo[2.2.1]heptane-2,1'-cyclopentane-3',2''-bicyclo[2.2.1]heptane]-5,6:5'',6''-tetracarboxylic dianhydride, and derivatives thereof may be used alone or in combination of two or more.

為了獲得於高溫製程中能進一步抑制氟化氫之產生的聚醯亞胺,作為提供通式(1)中之X的酸二酐,較佳為不包含氟原子之酸二酐。亦即,為了獲得於高溫製程中能進一步抑制氟化氫之產生的聚醯亞胺,構成聚醯胺酸(1)之酸二酐殘基較佳為不包含氟原子。In order to obtain a polyimide that can further suppress the generation of hydrogen fluoride during a high-temperature process, the acid dianhydride providing X in the general formula (1) is preferably an acid dianhydride that does not contain a fluorine atom. In other words, in order to obtain a polyimide that can further suppress the generation of hydrogen fluoride during a high-temperature process, the acid dianhydride residue constituting the polyamide (1) preferably does not contain a fluorine atom.

作為提供通式(1)中之X的酸二酐,較佳為選自由PMDA、BPDA、BPAF及ODPA所組成之群中之一種以上。亦即,聚醯胺酸(1)較佳為具有選自由PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基所組成之群中之一種以上作為通式(1)中之X。The acid dianhydride providing X in the general formula (1) is preferably one or more selected from the group consisting of PMDA, BPDA, BPAF, and ODPA. In other words, the polyamic acid (1) preferably has one or more selected from the group consisting of PMDA residues, BPDA residues, BPAF residues, and ODPA residues as X in the general formula (1).

PMDA殘基係下述化學式(2)所表示之四價有機基。BPDA殘基係下述化學式(3)所表示之四價有機基。BPAF殘基係下述化學式(4)所表示之四價有機基。ODPA殘基係下述化學式(5)所表示之四價有機基。The PMDA residue is a tetravalent organic group represented by the following chemical formula (2). The BPDA residue is a tetravalent organic group represented by the following chemical formula (3). The BPAF residue is a tetravalent organic group represented by the following chemical formula (4). The ODPA residue is a tetravalent organic group represented by the following chemical formula (5).

[化5] [Chemistry 5]

為了獲得耐熱性更優異並且能降低內部應力,而且機械強度高之聚醯亞胺,聚醯胺酸(1)較佳為具有選自由PMDA殘基及BPDA殘基所組成之群中之一種以上。為了獲得透明性更高之聚醯亞胺,聚醯胺酸(1)較佳為具有選自由BPAF殘基及ODPA殘基所組成之群中之一種以上。In order to obtain a polyimide having better heat resistance, reduced internal stress, and high mechanical strength, the polyamide (1) preferably has at least one selected from the group consisting of PMDA residues and BPDA residues. In order to obtain a polyimide having higher transparency, the polyamide (1) preferably has at least one selected from the group consisting of BPAF residues and ODPA residues.

於聚醯胺酸(1)具有選自由PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基所組成之群中之一種以上之情形時,相對於構成聚醯胺酸(1)之全部酸二酐殘基,PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基之合計含有率較佳為60莫耳%以上,更佳為70莫耳%以上,進而較佳為80莫耳%以上,進而更佳為90莫耳%以上,亦可為100莫耳%。於相對於構成聚醯胺酸(1)之全部酸二酐殘基,PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基之合計含有率為60莫耳%以上之情形時,可獲得透明性及耐熱性更優異並且能降低內部應力,而且機械強度高之聚醯亞胺。When the polyamine (1) has one or more residues selected from the group consisting of PMDA residues, BPDA residues, BPAF residues and ODPA residues, the total content of the PMDA residues, BPDA residues, BPAF residues and ODPA residues relative to all the acid dianhydride residues constituting the polyamine (1) is preferably 60 mol% or more, more preferably 70 mol% or more, further preferably 80 mol% or more, further preferably 90 mol% or more, and may be 100 mol%. When the total content of PMDA residues, BPDA residues, BPAF residues and ODPA residues relative to all the dianhydride residues constituting the polyimide (1) is 60 mol% or more, a polyimide having better transparency and heat resistance, reduced internal stress and high mechanical strength can be obtained.

於聚醯胺酸(1)具有PMDA殘基之情形時,為了獲得耐熱性更優異並且能降低內部應力,而且機械強度高之聚醯亞胺,相對於構成聚醯胺酸(1)之全部酸二酐殘基,PMDA殘基之含有率較佳為30莫耳%以上100莫耳%以下,更佳為40莫耳%以上90莫耳%以下,進而較佳為50莫耳%以上80莫耳%以下。In the case where the polyamide (1) has PMDA residues, in order to obtain a polyimide having better heat resistance, reduced internal stress, and high mechanical strength, the content of PMDA residues relative to all the acid dianhydride residues constituting the polyamide (1) is preferably 30 mol% to 100 mol%, more preferably 40 mol% to 90 mol%, and even more preferably 50 mol% to 80 mol%.

於聚醯胺酸(1)具有BPDA殘基之情形時,為了獲得耐熱性更優異並且能降低內部應力,而且機械強度高之聚醯亞胺,相對於構成聚醯胺酸(1)之全部酸二酐殘基,BPDA殘基之含有率較佳為10莫耳%以上100莫耳%以下,更佳為10莫耳%以上90莫耳%以下。When the polyamide (1) has BPDA residues, in order to obtain a polyimide having better heat resistance, reduced internal stress, and high mechanical strength, the content of BPDA residues relative to all the acid dianhydride residues constituting the polyamide (1) is preferably not less than 10 mol% and not more than 100 mol%, and more preferably not less than 10 mol% and not more than 90 mol%.

於聚醯胺酸(1)具有BPAF殘基之情形時,為了獲得透明性更高之聚醯亞胺,相對於構成聚醯胺酸(1)之全部酸二酐殘基,BPAF殘基之含有率較佳為1莫耳%以上,更佳為3莫耳%以上,進而較佳為5莫耳%以上,亦可為10莫耳%以上。又,於聚醯胺酸(1)具有BPAF殘基之情形時,為了降低內部應力,相對於構成聚醯胺酸(1)之全部酸二酐殘基,BPAF殘基之含有率較佳為50莫耳%以下,更佳為40莫耳%以下,進而較佳為30莫耳%以下。When the polyamic acid (1) contains BPAF residues, in order to obtain a polyimide with higher transparency, the content of BPAF residues is preferably 1 mol% or more, more preferably 3 mol% or more, further preferably 5 mol% or more, and may be 10 mol% or more, relative to the total acid dianhydride residues constituting the polyamic acid (1). Furthermore, when the polyamic acid (1) contains BPAF residues, in order to reduce internal stress, the content of BPAF residues is preferably 50 mol% or less, more preferably 40 mol% or less, and further preferably 30 mol% or less, relative to the total acid dianhydride residues constituting the polyamic acid (1).

於聚醯胺酸(1)具有ODPA殘基之情形時,為了獲得透明性更高之聚醯亞胺,相對於構成聚醯胺酸(1)之全部酸二酐殘基,ODPA殘基之含有率較佳為1莫耳%以上,更佳為3莫耳%以上,進而較佳為5莫耳%以上。又,於聚醯胺酸(1)具有ODPA殘基之情形時,為了降低內部應力,相對於構成聚醯胺酸(1)之全部酸二酐殘基,ODPA殘基之含有率較佳為50莫耳%以下,更佳為40莫耳%以下,進而較佳為30莫耳%以下。When the polyamide (1) has ODPA residues, in order to obtain a polyimide with higher transparency, the content of ODPA residues is preferably 1 mol% or more, more preferably 3 mol% or more, and further preferably 5 mol% or more relative to the total acid dianhydride residues constituting the polyamide (1). Furthermore, when the polyamide (1) has ODPA residues, in order to reduce internal stress, the content of ODPA residues is preferably 50 mol% or less, more preferably 40 mol% or less, and further preferably 30 mol% or less relative to the total acid dianhydride residues constituting the polyamide (1).

聚醯胺酸(1)可藉由公知之一般方法進行合成,例如可使二胺與四羧酸二酐於有機溶劑中進行反應。對聚醯胺酸(1)之具體合成方法之一例進行說明。首先,於氬氣、氮氣等惰性氣體氛圍中,使二胺溶解或呈漿料狀分散於有機溶劑中,而製備二胺溶液。然後,將四羧酸二酐於設為溶解或呈漿料狀分散於有機溶劑中之狀態後、或者以固體之狀態,添加至上述二胺溶液中。Polyamine (1) can be synthesized by a known general method, for example, by reacting a diamine with a tetracarboxylic dianhydride in an organic solvent. An example of a specific method for synthesizing polyamine (1) is described below. First, in an atmosphere of an inert gas such as argon or nitrogen, a diamine is dissolved or dispersed in an organic solvent in a slurry form to prepare a diamine solution. Then, tetracarboxylic dianhydride, either dissolved or dispersed in an organic solvent in a slurry form, or in a solid state, is added to the diamine solution.

於使用二胺與四羧酸二酐合成聚醯胺酸(1)之情形時,藉由調整二胺之物質量(當使用複數種二胺時,為各二胺之物質量)及四羧酸二酐之物質量(當使用複數種四羧酸二酐時,為各四羧酸二酐之物質量),可獲得所期望之聚醯胺酸(1)(二胺與四羧酸二酐之聚合物)。聚醯胺酸(1)中之各殘基之莫耳分率例如與聚醯胺酸(1)之合成所使用之各單體(二胺及四羧酸二酐)之莫耳分率一致。又,藉由摻和2種聚醯胺酸,亦可獲得含有複數種四羧酸二酐殘基及複數種二胺殘基之聚醯胺酸(1)。二胺與四羧酸二酐之反應、即聚醯胺酸(1)之合成反應之溫度條件並無特別限定,例如為20℃以上150℃以下之範圍。聚醯胺酸(1)之合成反應之反應時間例如為10分鐘以上30小時以下之範圍。When polyamic acid (1) is synthesized using diamine and tetracarboxylic dianhydride, the desired polyamic acid (1) (polymer of diamine and tetracarboxylic dianhydride) can be obtained by adjusting the amount of diamine (when multiple diamines are used, the amount of each diamine) and the amount of tetracarboxylic dianhydride (when multiple tetracarboxylic dianhydrides are used, the amount of each tetracarboxylic dianhydride). The molar fraction of each residue in polyamic acid (1) is consistent with the molar fraction of each monomer (diamine and tetracarboxylic dianhydride) used in the synthesis of polyamic acid (1). In addition, by blending two types of polyamic acid, polyamic acid (1) containing multiple tetracarboxylic dianhydride residues and multiple diamine residues can also be obtained. The temperature conditions for the reaction of diamine and tetracarboxylic dianhydride, i.e., the synthesis reaction of polyamine (1), are not particularly limited, and are, for example, in the range of 20° C. to 150° C. The reaction time for the synthesis reaction of polyamine (1) is, for example, in the range of 10 minutes to 30 hours.

聚醯胺酸(1)之合成所使用之有機溶劑較佳為能溶解所使用之四羧酸二酐及二胺之溶劑,更佳為能溶解要生成之聚醯胺酸(1)之溶劑。作為聚醯胺酸(1)之合成所使用之有機溶劑,例如可例舉:四甲基脲、N,N-二甲基乙基脲等脲系溶劑;二甲基亞碸等亞碸系溶劑;二苯碸、四甲基碸等碸系溶劑;N,N-二甲基乙醯胺(DMAC)、N,N-二甲基甲醯胺(DMF)、N,N-二乙基乙醯胺、N-甲基-2-吡咯啶酮(NMP)、六甲基磷酸三醯胺等醯胺系溶劑;γ-丁內酯等酯系溶劑;氯仿、二氯甲烷等鹵化烷基系溶劑;苯、甲苯等芳香族烴系溶劑;苯酚、甲酚等酚系溶劑;環戊酮等酮系溶劑;四氫呋喃、1,3-二氧戊環、1,4-二㗁烷、二甲醚、二乙醚、二乙二醇二乙醚、二乙二醇二甲醚、對甲酚甲醚等醚系溶劑。通常單獨使用該等溶劑,但亦可視需要適當組合2種以上來使用。為了提高聚醯胺酸(1)之溶解性及反應性,作為聚醯胺酸(1)之合成反應所使用之有機溶劑,較佳為選自由醯胺系溶劑、酮系溶劑、酯系溶劑及醚系溶劑所組成之群中之一種以上之溶劑,更佳為醯胺系溶劑(更具體而言,DMF、DMAC、NMP等)。又,聚醯胺酸(1)之合成反應較佳為於氬氣或氮氣等惰性氣體氛圍下進行。The organic solvent used in the synthesis of polyamine (1) is preferably a solvent that can dissolve the tetracarboxylic dianhydride and diamine used, and more preferably a solvent that can dissolve the polyamine (1) to be produced. Examples of the organic solvent used in the synthesis of polyamine (1) include: urea-based solvents such as tetramethylurea and N,N-dimethylethylurea; sulfonium-based solvents such as dimethylsulfoxide; sulfonium-based solvents such as diphenylsulfoxide and tetramethylsulfoxide; N,N-dimethylacetamide (DMAC), N,N-dimethylformamide (DMF), N,N-diethylacetamide, N-methyl-2-pyrrolidone (NMP); ), amide solvents such as hexamethylphosphotriamide; ester solvents such as γ-butyrolactone; halogenated alkyl solvents such as chloroform and dichloromethane; aromatic hydrocarbon solvents such as benzene and toluene; phenolic solvents such as phenol and cresol; ketone solvents such as cyclopentanone; and ether solvents such as tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane, dimethyl ether, diethyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, and p-cresol methyl ether. These solvents are usually used alone, but may be used in combination of two or more as needed. In order to improve the solubility and reactivity of polyamine (1), the organic solvent used in the synthesis reaction of polyamine (1) is preferably one or more solvents selected from the group consisting of amide solvents, ketone solvents, ester solvents, and ether solvents, and more preferably an amide solvent (more specifically, DMF, DMAC, NMP, etc.). In addition, the synthesis reaction of polyamine (1) is preferably carried out under an inert gas atmosphere such as argon or nitrogen.

聚醯胺酸(1)之重量平均分子量較佳為10,000以上1,000,000以下之範圍、更佳為20,000以上500,000以下之範圍、進而較佳為30,000以上200,000以下之範圍,但取決於其用途。若重量平均分子量為10,000以上,則容易將聚醯胺酸(1)、或使用聚醯胺酸(1)獲得之聚醯亞胺製成塗佈膜或聚醯亞胺膜(膜)。另一方面,若重量平均分子量為1,000,000以下,則相對於溶劑表現出充分之溶解性,因此使用下述聚醯胺酸組合物可獲得表面平滑且厚度均勻之塗佈膜或聚醯亞胺膜。此處所使用之重量平均分子量係指使用凝膠滲透層析法(GPC)所測得之聚環氧乙烷換算值。The weight average molecular weight of polyamine (1) is preferably in the range of 10,000 to 1,000,000, more preferably in the range of 20,000 to 500,000, and even more preferably in the range of 30,000 to 200,000, but this depends on its application. If the weight average molecular weight is 10,000 or more, it is easy to make polyamine (1) or polyimide obtained using polyamine (1) into a coating film or polyimide film (membrane). On the other hand, if the weight average molecular weight is 1,000,000 or less, it exhibits sufficient solubility in solvents, so that a coating film or polyimide film with a smooth surface and uniform thickness can be obtained using the following polyamine composition. The weight average molecular weight used here refers to the polyethylene oxide equivalent value measured by gel permeation chromatography (GPC).

又,作為控制聚醯胺酸(1)之分子量之方法,可例舉使酸二酐與二胺之任一者過量之方法、或者藉由與鄰苯二甲酸酐或苯胺之類的單官能性酸酐或胺進行反應而使反應淬滅之方法。於使酸二酐與二胺之任一者過量來進行聚合之情形時,若其等之饋入莫耳比為0.95至1.05之間,則可獲得具有充分之強度之聚醯亞胺膜。再者,上述饋入莫耳比係聚醯胺酸(1)之合成所使用之二胺之合計物質量相對於聚醯胺酸(1)之合成所使用之酸二酐之合計物質量的比(二胺之合計物質量/酸二酐之合計物質量)。又,藉由利用鄰苯二甲酸酐、順丁烯二酸酐、苯胺等進行末端封端,亦可進一步減少使用聚醯胺酸(1)所獲得之聚醯亞胺之著色。Furthermore, as a method for controlling the molecular weight of polyamide (1), there can be cited a method of making either one of the acid dianhydride and the diamine excessive, or a method of quenching the reaction by reacting with a monofunctional acid anhydride or amine such as phthalic anhydride or aniline. In the case of carrying out polymerization by making either one of the acid dianhydride and the diamine excessive, if the feeding molar ratio thereof is between 0.95 and 1.05, a polyimide film having sufficient strength can be obtained. Furthermore, the above-mentioned feeding molar ratio is the ratio of the total amount of diamines used in the synthesis of polyamide (1) to the total amount of acid dianhydrides used in the synthesis of polyamide (1) (total amount of diamines/total amount of acid dianhydrides). Furthermore, by using phthalic anhydride, maleic anhydride, aniline, etc. for end-capping, the coloration of the polyimide obtained using polyamide (1) can be further reduced.

其次,對本實施方式之聚醯胺酸組合物所包含之塑化劑(以下,有時簡單地記載為「塑化劑」)之效果進行說明。一般而言,於欲獲得透明之聚醯亞胺膜之情形時,理論上只要設計HOMO(Highest Occupied Molecular Orbita,最高佔有分子軌道)與LUMO(Lower Unoccupied Molecular Orbital,最低未占分子軌道)之帶隙大之聚醯亞胺即可,因此為了獲得透明之聚醯亞胺膜,低供電子性之TFMB較為有效。另一方面,低供電子性之TFMB由於親核性變低,故而可預測反應速度較慢,醯亞胺化速度亦較慢。本發明人等針對醯亞胺化率進行了研究,結果獲得了以下見解。即,對由BPDA與對苯二胺所獲得之一般之有色聚醯亞胺、和由PMDA或BPDA與TFMB所獲得之透明聚醯亞胺的醯亞胺化率進行比較,結果有色聚醯亞胺於300℃之醯亞胺化反應溫度下醯亞胺化90%以上,於350℃之醯亞胺化反應溫度下醯亞胺化接近100%,但透明聚醯亞胺則於300℃之醯亞胺化反應溫度下僅醯亞胺化75%左右,於350℃之醯亞胺化反應溫度下亦僅醯亞胺化80%左右,醯亞胺化速度未見明顯之差。Next, the effects of the plasticizer (hereinafter sometimes simply referred to as "plasticizer") included in the polyamide composition of this embodiment will be described. Generally speaking, to obtain a transparent polyimide film, theoretically, it is sufficient to design a polyimide with a large band gap between the HOMO (Highest Occupied Molecular Orbital) and the LUMO (Lower Unoccupied Molecular Orbital). Therefore, to achieve a transparent polyimide film, a low-electron-donating TFMB is more effective. On the other hand, a low-electron-donating TFMB, due to its reduced nucleophilicity, is expected to have a slower reaction rate and a slower imidization rate. The present inventors have studied the imidization rate and have obtained the following findings. Specifically, a comparison of the imidization rates of a typical colored polyimide obtained from BPDA and p-phenylenediamine and a transparent polyimide obtained from PMDA or BPDA and TFMB revealed that the colored polyimide was imidized to over 90% at an imidization reaction temperature of 300°C and nearly 100% at an imidization reaction temperature of 350°C. However, the transparent polyimide was imidized to only approximately 75% at 300°C and 80% at 350°C, with no significant difference in the imidization rates.

一般而言,藉由熱醯亞胺化而自聚醯胺酸脫水閉環成聚醯亞胺時之驅動力(driving force)受因熱而產生之分子移動及因溶劑而產生之塑化效果影響較大,為了完全醯亞胺化,理想的是以聚醯亞胺之玻璃轉移溫度以上進行處理。但是,若為PMDA等剛性酸二酐與TFMB之組合,則所獲得之聚醯亞胺之玻璃轉移溫度有時會超過400℃,而玻璃轉移溫度會高於膜化時之熱處理溫度。由此,於PMDA等剛性酸二酐與TFMB之醯亞胺化反應中,存在醯亞胺化未完全進行之可能性。因此,於例如使用聚醯亞胺膜之高溫製程(例如TFT之退火處理等)中,聚醯亞胺膜中之未反應部位可能會進行醯亞胺化,自醯亞胺膜生成低分子量成分而產生釋氣(例如氟化氫等),從而產生障壁膜之剝離或TFT之腐蝕等。與此相對,根據本實施方式之聚醯胺酸組合物,藉由使用塑化劑而於聚醯胺酸(1)之醯亞胺化時賦予充分之分子移動,不僅可使醯亞胺化完全進行,而且聚醯胺酸(1)之解聚亦得到抑制,從而能抑制釋氣(尤其是氟化氫)之產生。進而,根據本實施方式之聚醯胺酸組合物,藉由對聚醯胺酸(1)賦予分子移動,亦容易去除溶劑,膜(聚醯亞胺膜)中之殘存溶劑量減少,膜之著色亦減少。Generally speaking, the driving force for the dehydration and ring closure of polyamides to form polyimides via thermal imidization is significantly influenced by molecular mobility caused by heat and the plasticization effect of the solvent. To achieve complete imidization, treatment should ideally be performed above the glass transition temperature (GTT) of the polyimide. However, when combining rigid acid dianhydrides such as PMDA with TFMB, the GTT of the resulting polyimide can sometimes exceed 400°C, which is higher than the heat treatment temperature for film formation. Consequently, there is a risk of incomplete imidization during the imidization reaction of rigid acid dianhydrides such as PMDA with TFMB. Therefore, in a high-temperature process using a polyimide film (e.g., annealing treatment of a TFT), unreacted sites in the polyimide film may undergo imidization, generating low-molecular-weight components from the imide film and generating outgassing (e.g., hydrogen fluoride), thereby causing peeling of the barrier film or corrosion of the TFT. In contrast, the polyamic acid composition according to the present embodiment, by using a plasticizer, provides sufficient molecular mobility during the imidization of the polyamic acid (1), not only allowing the imidization to proceed completely, but also suppressing the depolymerization of the polyamic acid (1), thereby suppressing the generation of outgassing (especially hydrogen fluoride). Furthermore, the polyamide composition according to this embodiment can easily remove the solvent by imparting molecular mobility to the polyamide (1), thereby reducing the amount of residual solvent in the film (polyimide film) and reducing the coloring of the film.

本發明人等進行了研究,結果明白了藉由在塑化劑之存在下進行醯亞胺化,可使膜中之殘存溶劑量減少,所產生之釋氣本身亦大幅減少。尤其是,明白了於使用TFMB作為單體之情形時,藉由在塑化劑之存在下進行醯亞胺化,可抑制於在高溫製程中使用所獲得之聚醯亞胺時之氟化氫氣體之產生量。本實施方式之聚醯胺酸組合物包含塑化劑,因此可抑制高溫製程中氟化氫之產生。因此,根據本實施方式之聚醯胺酸組合物,例如於軟性顯示器之製造步驟中,可抑制形成於聚醯亞胺膜之上之障壁膜或作為支持基板之玻璃之腐蝕,因此可提高軟性顯示器之可靠性(故障之不易產生性)。又,根據本實施方式之聚醯胺酸組合物,藉由使用塑化劑而於聚醯胺酸(1)之醯亞胺化時賦予充分之分子移動,因此醯亞胺化得到促進,可獲得耐熱性優異之聚醯亞胺。再者,塑化劑可殘存於聚醯亞胺膜中,亦可於醯亞胺化之過程中分解,而自聚醯亞胺膜中去除。於塑化劑殘存於聚醯亞胺膜中之情形時,為了獲得耐熱性更優異之聚醯亞胺膜,塑化劑相對於聚醯亞胺膜總量之含有率較佳為0.01重量%以下,更佳為0.001重量%以下,進而較佳為0.0001重量%以下。The inventors have conducted research and have discovered that by performing imidization in the presence of a plasticizer, the amount of residual solvent in the film can be reduced, significantly reducing outgassing itself. In particular, they have discovered that when using TFMB as a monomer, performing imidization in the presence of a plasticizer can suppress the generation of hydrogen fluoride gas when the resulting polyimide is used in a high-temperature process. The polyamide composition of this embodiment contains a plasticizer, thereby suppressing the generation of hydrogen fluoride during high-temperature processes. Therefore, the polyamic acid composition according to the present embodiment can suppress the corrosion of the barrier film formed on the polyimide film or the glass serving as the supporting substrate during the manufacturing process of a flexible display, thereby improving the reliability of the flexible display (the difficulty in causing failures). In addition, the polyamic acid composition according to the present embodiment can provide sufficient molecular mobility during the imidization of the polyamic acid (1) by using a plasticizer, thereby promoting imidization and obtaining a polyimide with excellent heat resistance. Furthermore, the plasticizer can remain in the polyimide film or be decomposed during the imidization process and removed from the polyimide film. When plasticizer remains in the polyimide film, in order to obtain a polyimide film with better heat resistance, the content of the plasticizer relative to the total weight of the polyimide film is preferably 0.01 wt % or less, more preferably 0.001 wt % or less, and even more preferably 0.0001 wt % or less.

又,本實施方式之聚醯胺酸組合物含有塑化劑,因此即便TFMB殘基之含有率較高(例如即便相對於全部二胺殘基為50莫耳%以上),亦可於在高溫製程中使用所獲得之聚醯亞胺時抑制氟化氫之產生。Furthermore, the polyamide composition of this embodiment contains a plasticizer. Therefore, even if the TFMB residue content is high (e.g., even if it is 50 mol% or more relative to all diamine residues), the generation of hydrogen fluoride can be suppressed when the obtained polyimide is used in a high-temperature process.

作為於高溫製程中使用聚醯胺酸(1)之醯亞胺化物(本實施方式之聚醯亞胺)時之氟化氫氣體之產生量的指標,可例舉根據質譜所獲得之檢測強度。詳細而言,首先,於氦氣氣流下,自60℃之氛圍溫度以10℃/分鐘之升溫速度對上述聚醯亞胺進行加熱,當達到470℃之氛圍溫度時,利用四極質譜儀分析自上述聚醯亞胺產生之氣體。然後,自所獲得之質譜(詳細而言,表示對達到470℃之氛圍溫度時自上述聚醯亞胺產生之氣體之成分進行分析所得之結果的質譜),讀取推定為由氟化氫所引起之m/z=20之波峰之檢測強度(以下,有時記載為「20波峰強度」)。呈現出氟化氫之產生量越多,則20波峰強度越大之趨勢。再者,關於利用四極質譜儀進行分析時之氦氣流量,只要以能利用上述四極質譜儀即時地分析自上述聚醯亞胺產生之氣體之方式來設定即可,例如為50 mL/分鐘以上150 mL/分鐘以下之範圍,較佳為80 mL/分鐘以上120 mL/分鐘以下之範圍。As an indicator of the amount of hydrogen fluoride gas generated when using the imide compound of polyamide (1) (the polyimide of the present embodiment) in a high-temperature process, the detection intensity obtained by mass spectrometry can be cited. Specifically, the polyimide is first heated at a temperature of 10°C/min from an ambient temperature of 60°C under a helium flow. When the ambient temperature reaches 470°C, the gas generated from the polyimide is analyzed using a quadrupole mass spectrometer. Next, the intensity of the peak at m/z = 20, presumably due to hydrogen fluoride (hereinafter sometimes referred to as "peak intensity at m/z 20"), was read from the obtained mass spectrum (specifically, the mass spectrum obtained by analyzing the components of the gas generated from the polyimide at an atmosphere temperature of 470°C). A trend was observed where the intensity of the peak at m/z = 20 increased with increasing amounts of hydrogen fluoride generated. Furthermore, the helium flow rate during analysis using a quadrupole mass spectrometer can be set so that the gas generated from the polyimide can be analyzed in real time using the quadrupole mass spectrometer, for example, in the range of 50 mL/min to 150 mL/min, preferably in the range of 80 mL/min to 120 mL/min.

本發明人等進行了研究,結果明白了20波峰強度、和加熱試驗後之障壁膜與聚醯亞胺膜之密接性呈現非常高之關聯。又,本發明人等進行了研究,結果明白了藉由製成積層有聚醯亞胺膜與無機膜或玻璃之積層體,與包含聚醯亞胺膜之單層結構之情形相比,開始產生氟化氫之溫度變低,產生量亦變多。推測其原因在於,藉由製成積層體,包含因熱而產生之自由基之成分變得無法揮發,而促進了聚醯亞胺之自動氧化之循環。The inventors conducted research and discovered a strong correlation between the 20-wave peak intensity and the adhesion between the barrier film and the polyimide film after a heat test. Furthermore, the inventors discovered that by forming a laminate comprising a polyimide film and an inorganic film or glass, the temperature at which hydrogen fluoride begins to generate decreases, and the amount generated increases, compared to a single-layer structure comprising a polyimide film. This is presumably because the laminate prevents the volatilization of components including free radicals generated by heat, thereby promoting the auto-oxidation cycle of the polyimide.

作為本實施方式中所使用之塑化劑,較佳為可溶解於在聚醯胺酸(1)之醯亞胺化時所使用之溶劑中之材料。又,為了於醯亞胺化時,對聚醯胺酸(1)賦予充分之分子移動性,塑化劑較佳為於低溫下不揮發。由此,塑化劑之沸點較佳為50℃以上,更佳為100℃以上,進而較佳為150℃以上。又,為了於醯亞胺化時,對聚醯胺酸(1)賦予充分之分子移動性,塑化劑較佳為不具有沸點以下之分解溫度。The plasticizer used in this embodiment is preferably a material that is soluble in the solvent used during the imidization of the polyamine (1). In addition, in order to impart sufficient molecular mobility to the polyamine (1) during the imidization, the plasticizer is preferably non-volatile at low temperatures. Therefore, the boiling point of the plasticizer is preferably 50°C or higher, more preferably 100°C or higher, and further preferably 150°C or higher. In addition, in order to impart sufficient molecular mobility to the polyamine (1) during the imidization, the plasticizer preferably does not have a decomposition temperature below the boiling point.

就避免塑化劑本身之分解之觀點而言,相對於100重量份之聚醯胺酸(1),塑化劑之量較佳為20重量份以下。又,就對聚醯胺酸(1)賦予充分之分子移動性,並且避免塑化劑本身之分解之觀點而言,相對於100重量份之聚醯胺酸(1),塑化劑之量較佳為0.001重量份以上20重量份以下,更佳為0.01重量份以上15重量份以下,進而較佳為0.05重量份以上10重量份以下,進而更佳為0.05重量份以上5重量份以下。From the viewpoint of avoiding decomposition of the plasticizer itself, the amount of the plasticizer is preferably 20 parts by weight or less relative to 100 parts by weight of the polyamine (1). Furthermore, from the viewpoint of imparting sufficient molecular mobility to the polyamine (1) and avoiding decomposition of the plasticizer itself, the amount of the plasticizer is preferably 0.001 parts by weight or more and 20 parts by weight or less relative to 100 parts by weight of the polyamine (1), more preferably 0.01 parts by weight or more and 15 parts by weight or less, further preferably 0.05 parts by weight or more and 10 parts by weight or less, further more preferably 0.05 parts by weight or more and 5 parts by weight or less.

塑化劑不僅能提高聚醯胺酸(1)脫水閉環成聚醯亞胺時之分子移動,亦能賦予玻璃轉移溫度之調整或阻燃性等功能。作為塑化劑,例如可自公知之塑化劑中適當選擇1種或2種以上來使用。Plasticizers not only enhance the molecular mobility of polyamine (1) during dehydration and ring closure to form polyimide, but also impart functions such as adjusting the glass transition temperature and flame retardancy. As the plasticizer, for example, one or more types of plasticizers can be appropriately selected from known plasticizers.

為了進一步抑制於高溫製程中使用時之氟化氫之產生,作為塑化劑,較佳為選自由含磷化合物、聚伸烷基二醇及脂肪族二元酸酯所組成之群中之一種以上。In order to further suppress the generation of hydrogen fluoride when used in high-temperature processes, the plasticizer is preferably one or more selected from the group consisting of phosphorus-containing compounds, polyalkylene glycols, and aliphatic dibasic acid esters.

作為含磷化合物,可例舉下述通式(7-1)~(7-10)所表示之化合物。下述通式(7-1)~(7-10)中,R 5、R 6及R 7分別獨立地表示氫原子、一價有機基或多價有機基,R 8表示多價有機基,n表示聚合度。 Examples of phosphorus-containing compounds include compounds represented by the following general formulae (7-1) to (7-10). In the following general formulae (7-1) to (7-10), R 5 , R 6 , and R 7 independently represent a hydrogen atom, a monovalent organic group, or a polyvalent organic group; R 8 represents a polyvalent organic group; and n represents the degree of polymerization.

[化6] [Chemistry 6]

作為含磷化合物之較佳例,可例舉:磷酸系化合物、亞磷酸系化合物、膦酸系化合物、次膦酸系化合物、膦系化合物、氧化膦系化合物、磷烷系化合物、磷腈系化合物等。含磷化合物亦可為上述例舉之化合物之酯體或其縮合體,亦可包含環狀結構,亦可與胺等形成鹽。又,該等含磷化合物之中,亦存在如亞磷酸系化合物與膦酸系化合物般為互變異構關係者,可以任意狀態存在。Preferred examples of phosphorus-containing compounds include phosphoric acid compounds, phosphorous acid compounds, phosphonic acid compounds, phosphinic acid compounds, phosphine compounds, phosphine oxide compounds, phosphane compounds, and phosphazene compounds. Phosphorus-containing compounds may be esters or condensates of the aforementioned compounds, may contain ring structures, or may form salts with amines. Furthermore, some of these phosphorus-containing compounds exhibit tautomeric isomerism, similar to phosphorous acid compounds and phosphonic acid compounds, and may exist in any state.

作為磷酸系化合物之具體例,可例舉:磷酸三甲酯、磷酸三乙酯、磷酸三丁酯、磷酸三(2-乙基己基)酯、磷酸三丁氧基乙酯、磷酸三苯酯、磷酸三甲苯酯、磷酸三(二甲苯)酯、磷酸三(異丙基苯基)酯、磷酸三萘酯、磷酸甲酚基二苯酯、磷酸二甲苯二苯酯、磷酸二苯基(2-乙基己基)酯、磷酸二(異丙基苯基)苯酯、磷酸單異癸酯、酸式磷酸2-丙烯醯氧基乙酯、酸式磷酸2-甲基丙烯醯氧基乙酯、磷酸二苯基-2-丙烯醯氧基乙酯、磷酸二苯基-2-甲基丙烯醯氧基乙酯、磷酸三聚氰胺酯、磷酸二三聚氰胺酯、雙酚A雙(磷酸二苯酯)、磷酸三(β-氯丙基)酯等。Specific examples of the phosphoric acid compound include trimethyl phosphate, triethyl phosphate, tributyl phosphate, tris(2-ethylhexyl) phosphate, tributoxyethyl phosphate, triphenyl phosphate, tricresyl phosphate, tris(xylene) phosphate, tris(isopropylphenyl) phosphate, trinaphthyl phosphate, cresyl diphenyl phosphate, xylene diphenyl phosphate, diphenyl(2-ethylhexyl) phosphate, di(isopropylphenyl)phenyl phosphate, monoisodecyl phosphate, 2-acryloyloxyethyl acid phosphate, 2-methacryloyloxyethyl acid phosphate, diphenyl-2-acryloyloxyethyl phosphate, diphenyl-2-methacryloyloxyethyl phosphate, melamine phosphate, dimelamine phosphate, bisphenol A bis(diphenyl phosphate), and tris(β-chloropropyl) phosphate.

作為亞磷酸系化合物之具體例,可例舉:亞磷酸三苯酯、亞磷酸三(壬基苯酯)、亞磷酸三甲苯酯、亞磷酸三乙酯、亞磷酸三異丁酯、亞磷酸三(2-乙基己基)酯、亞磷酸十三烷基酯、亞磷酸三月桂酯、亞磷酸三(十三烷基)酯、亞磷酸二苯酯、亞磷酸二乙酯、亞磷酸二丁酯、亞磷酸二甲酯、亞磷酸二苯基單(2-乙基己基)酯、亞磷酸二苯基單癸酯、亞磷酸二苯基單(十三烷基)酯、亞磷酸三月桂基三硫酯、亞磷酸二乙酯、亞磷酸雙(2-乙基己基)酯、亞磷酸二(十二烷基)酯、二[(Z)-9-十八烯基]亞磷酸酯、亞磷酸二苯酯、四苯基二丙二醇二亞磷酸酯、雙(癸基)季戊四醇二亞磷酸酯、雙(十三烷基)季戊四醇二亞磷酸酯、亞磷酸三硬脂酯、二硬脂基季戊四醇二亞磷酸酯、亞磷酸三(2,4-二第三丁基苯基)酯、亞磷酸三異癸酯、3,9-雙(2,6-二第三丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5.5]十一烷等。Specific examples of the phosphorous acid compound include triphenyl phosphite, tris(nonylphenyl) phosphite, tricresyl phosphite, triethyl phosphite, triisobutyl phosphite, tris(2-ethylhexyl) phosphite, tridecyl phosphite, trilauryl phosphite, tri(tridecyl) phosphite, diphenyl phosphite, diethyl phosphite, dibutyl phosphite, dimethyl phosphite, diphenyl mono(2-ethylhexyl) phosphite, diphenyl monodecyl phosphite, diphenyl mono(tridecyl) phosphite, trilauryl trisulfide phosphite, diethyl phosphite, di ... di(2-ethylhexyl) phosphite, di(2-ethylhexyl) phosphite, diphenyl monodecyl phosphite, diphenyl mono(tridecyl) phosphite, di(2-ethylhexyl) phosphite, di(2-ethylhexyl) phosphite, diphenyl mono 2-ethylhexyl) ester, didodecyl phosphite, di[(Z)-9-octadecenyl] phosphite, diphenyl phosphite, tetraphenyldipropylene glycol diphosphite, bis(decyl)pentaerythritol diphosphite, bis(tridecyl)pentaerythritol diphosphite, tristearyl phosphite, distearylpentaerythritol diphosphite, tris(2,4-di-t-butylphenyl) phosphite, triisodecyl phosphite, 3,9-bis(2,6-di-t-butyl-4-methylphenoxy)-2,4,8,10-tetraoxopyrazo-3,9-diphosphaspiro[5.5]undecane, etc.

作為上述縮合體,可例舉縮合磷酸酯。作為縮合磷酸酯之具體例,可例舉:聚磷酸三烷基酯、間苯二酚聚苯磷酸酯、間苯二酚聚(二-2,6-二甲苯基)磷酸酯、對苯二酚聚(2,6-二甲苯基)磷酸酯等。作為縮合磷酸酯之市售品,例如可例舉:大八化學工業公司製造之「CR-733S」、大八化學工業公司製造之「CR-741」、ADEKA公司製造之「FP-600」等。Examples of the condensed product include condensed phosphate esters. Specific examples of condensed phosphate esters include trialkyl polyphosphate, resorcinol polyphenyl phosphate, resorcinol poly(di-2,6-xylyl) phosphate, and hydroquinone poly(2,6-xylyl) phosphate. Commercially available condensed phosphate esters include "CR-733S" manufactured by Daihachi Chemical Industries, Ltd., "CR-741" manufactured by Daihachi Chemical Industries, Ltd., and "FP-600" manufactured by Adeka Corporation.

作為磷腈系化合物之具體例,可例舉:苯氧基環磷腈(伏見製藥所公司製造之「FP-110」)、環狀氰基苯氧基磷腈(伏見製藥所公司製造之「FP-300」)等。Specific examples of phosphazene compounds include phenoxycyclophosphazene ("FP-110" manufactured by Fushimi Pharmaceutical Co., Ltd.) and cyclic cyanophenoxyphosphazene ("FP-300" manufactured by Fushimi Pharmaceutical Co., Ltd.).

作為聚伸烷基二醇,可例舉:下述通式(8-1)所表示之聚丙二醇、下述通式(8-2)所表示之聚乙二醇等。下述通式(8-1)及(8-2)中,n表示聚合度。Examples of the polyalkylene glycol include polypropylene glycol represented by the following general formula (8-1) and polyethylene glycol represented by the following general formula (8-2). In the following general formulas (8-1) and (8-2), n represents the degree of polymerization.

[化7] [Chemistry 7]

為了提高與聚醯胺酸(1)之相溶性,聚伸烷基二醇之數量平均聚合度較佳為10以上10,000以下,更佳為10以上6,000以下,進而較佳為10以上4,000以下。In order to improve the compatibility with polyamine (1), the number average degree of polymerization of the polyalkylene glycol is preferably 10 to 10,000, more preferably 10 to 6,000, and even more preferably 10 to 4,000.

作為脂肪族二元酸酯之具體例,可例舉:己二酸二丁酯、己二酸二異丁酯、己二酸雙(2-乙基己基)酯、己二酸二異壬酯、己二酸二異癸酯、己二酸雙[2-(2-丁氧基乙氧基)乙基]酯、壬二酸雙(2-乙基己基)酯、癸二酸二丁酯、癸二酸雙(2-乙基己基)酯、丁二酸二乙酯等。Specific examples of aliphatic dibasic acid esters include dibutyl adipate, diisobutyl adipate, bis(2-ethylhexyl) adipate, diisononyl adipate, diisodecyl adipate, bis[2-(2-butoxyethoxy)ethyl] adipate, bis(2-ethylhexyl) azelaic acid, dibutyl sebacate, bis(2-ethylhexyl) sebacate, and diethyl succinate.

又,塑化劑只要為可發揮塑化效果者,則亦可為低分子有機化合物或熱塑性樹脂。作為上述低分子有機化合物,可例舉分子量為1,000以下左右之有機化合物,例如可例舉:酚系化合物;鄰苯二甲醯亞胺、N-苯基鄰苯二甲醯亞胺、N-縮水甘油基鄰苯二甲醯亞胺、N-羥基鄰苯二甲醯亞胺、環己基硫鄰苯二甲醯亞胺等鄰苯二甲醯亞胺系化合物;N,N-對苯雙順丁烯二醯亞胺、2,2-(乙二氧基)雙(乙基順丁烯二醯亞胺)等順丁烯二醯亞胺系化合物。作為上述熱塑性樹脂,可例舉具有非對稱結構之聚醯亞胺或聚醯胺等。Furthermore, the plasticizer may be a low-molecular-weight organic compound or a thermoplastic resin as long as it can exert a plasticizing effect. Examples of such low-molecular-weight organic compounds include organic compounds having a molecular weight of approximately 1,000 or less, such as phenolic compounds; phthalimide compounds such as phthalimide, N-phenylphthalimide, N-glycidylphthalimide, N-hydroxyphthalimide, and cyclohexylsulfphthalimide; and phthalimide compounds such as N,N-phenylenediamine and 2,2-(ethylenedioxy)bis(ethylphthalimide). Examples of the thermoplastic resin include polyimide and polyamide having an asymmetric structure.

為了進一步抑制於高溫製程中使用時之氟化氫之產生,作為塑化劑,較佳為亞磷酸系化合物,更佳為亞磷酸酯,進而較佳為亞磷酸三苯酯。In order to further suppress the generation of hydrogen fluoride during use in high-temperature processes, the plasticizer is preferably a phosphite compound, more preferably a phosphite ester, and even more preferably triphenyl phosphite.

為了獲得著色進一步減少,透明性及耐熱性更優異,且於高溫製程中能進一步抑制氟化氫之產生的聚醯亞胺,本實施方式之聚醯胺酸組合物較佳為滿足下述條件1,更佳為滿足下述條件2,進而較佳為滿足下述條件3,進而更佳為滿足下述條件4。 條件1:相對於構成聚醯胺酸(1)之全部二胺殘基,TFMB殘基之含有率為50莫耳%以上100莫耳%以下,且聚醯胺酸(1)具有選自由PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基所組成之群中之一種以上。 條件2:滿足上述條件1,且聚醯胺酸(1)僅具有TFMB殘基作為二胺殘基、或僅具有TFMB殘基及4-BAAB殘基作為二胺殘基。 條件3:滿足上述條件2,且相對於構成聚醯胺酸(1)之全部酸二酐殘基,PMDA殘基、BPDA殘基、BPAF殘基及ODPA殘基之合計含有率為100莫耳%。 條件4:滿足上述條件3,且塑化劑為亞磷酸系化合物。 In order to obtain a polyimide with further reduced coloration, better transparency and heat resistance, and the ability to further suppress the generation of hydrogen fluoride during high-temperature processing, the polyimide composition of this embodiment preferably satisfies the following condition 1, more preferably satisfies the following condition 2, further preferably satisfies the following condition 3, and further preferably satisfies the following condition 4. Condition 1: The content of TFMB residues relative to all diamine residues constituting the polyimide (1) is 50 mol% or more and 100 mol% or less, and the polyimide (1) has one or more selected from the group consisting of PMDA residues, BPDA residues, BPAF residues, and ODPA residues. Condition 2: The above condition 1 is satisfied, and the polyamine (1) has only TFMB residues as diamine residues, or has only TFMB residues and 4-BAAB residues as diamine residues. Condition 3: The above condition 2 is satisfied, and the total content of PMDA residues, BPDA residues, BPAF residues, and ODPA residues relative to all dianhydride residues constituting the polyamine (1) is 100 mol%. Condition 4: The above condition 3 is satisfied, and the plasticizer is a phosphite-based compound.

本實施方式之聚醯胺酸組合物亦可除了聚醯胺酸(1)及塑化劑以外,進而含有有機溶劑。作為聚醯胺酸組合物所包含之有機溶劑,可例舉作為上述聚醯胺酸(1)之合成反應能夠使用之有機溶劑所例示之有機溶劑,較佳為選自由醯胺系溶劑、酮系溶劑、酯系溶劑及醚系溶劑所組成之群中之一種以上之溶劑,更佳為醯胺系溶劑(更具體而言,DMF、DMAC、NMP等)。於利用上述方法獲得聚醯胺酸(1)之情形時,可將於反應溶液(反應後之溶液)中添加塑化劑而成之溶液本身作為本實施方式之聚醯胺酸組合物。又,亦可將自反應溶液中去除溶劑所獲得之固體聚醯胺酸(1)及塑化劑溶解於有機溶劑中,而製備本實施方式之聚醯胺酸組合物。再者,本實施方式之聚醯胺酸組合物中之聚醯胺酸(1)之含有率並無特別限制,例如相對於聚醯胺酸組合物總量,為1重量%以上80重量%以下。The polyamine composition of the present embodiment may further contain an organic solvent in addition to the polyamine (1) and the plasticizer. Examples of the organic solvent contained in the polyamine composition include the organic solvents exemplified as the organic solvents that can be used in the synthesis reaction of the polyamine (1). Preferably, the organic solvent is one or more selected from the group consisting of amide solvents, ketone solvents, ester solvents, and ether solvents, and more preferably, an amide solvent (more specifically, DMF, DMAC, NMP, etc.). When polyamine (1) is obtained by the above method, the solution obtained by adding a plasticizer to the reaction solution (the solution after the reaction) can be used as the polyamine composition of this embodiment. Alternatively, the solid polyamine (1) and the plasticizer obtained by removing the solvent from the reaction solution can be dissolved in an organic solvent to prepare the polyamine composition of this embodiment. Furthermore, the content of polyamine (1) in the polyamine composition of this embodiment is not particularly limited, and for example, it is 1% by weight or more and 80% by weight or less relative to the total amount of the polyamine composition.

本實施方式之聚醯亞胺係上述聚醯胺酸(1)之醯亞胺化物。本實施方式之聚醯亞胺可藉由公知之方法來獲得,其製造方法並無特別限制。以下,針對將聚醯胺酸(1)進行醯亞胺化而獲得本實施方式之聚醯亞胺之方法之一例進行說明。醯亞胺化係藉由將聚醯胺酸(1)脫水閉環而進行。該脫水閉環可藉由使用共沸溶劑之共沸法、熱方法或化學方法來進行。又,自聚醯胺酸(1)向聚醯亞胺之醯亞胺化可取1%以上100%以下之任意比率。亦即,亦可合成一部分被醯亞胺化之聚醯胺酸(1)。尤其是於藉由加熱升溫而進行醯亞胺化之情形時,存在自聚醯胺酸(1)向聚醯亞胺之閉環反應與聚醯胺酸(1)之水解同時進行,而製成聚醯亞胺時之分子量低於聚醯胺酸(1)之分子量之可能性,因此就提高機械特性之觀點而言,較佳為於形成下述聚醯亞胺膜之前,預先將聚醯胺酸組合物中之聚醯胺酸(1)之一部分醯亞胺化。於本說明書中,一部分被醯亞胺化之聚醯胺酸有時亦記載為「聚醯胺酸」。The polyimide of the present embodiment is an imide of the above-mentioned polyamic acid (1). The polyimide of the present embodiment can be obtained by a known method, and its production method is not particularly limited. Hereinafter, an example of a method for obtaining the polyimide of the present embodiment by imidizing the polyamic acid (1) will be described. The imidization is carried out by dehydrating and ring-closing the polyamic acid (1). The dehydration and ring-closing can be carried out by an azeotropic method using an azeotropic solvent, a thermal method, or a chemical method. In addition, the imidization from the polyamic acid (1) to the polyimide can take any ratio of more than 1% and less than 100%. That is, a partially imidized polyamine (1) can also be synthesized. In particular, when imidization is performed by heating, there is a possibility that the ring-closure reaction from polyamine (1) to polyimide and the hydrolysis of polyamine (1) proceed simultaneously, and the molecular weight of the polyimide produced is lower than the molecular weight of polyamine (1). Therefore, from the viewpoint of improving mechanical properties, it is preferable to preliminarily imidize a portion of the polyamine (1) in the polyamine composition before forming the polyimide film described below. In this specification, a partially imidized polyamine is sometimes also described as "polyamine".

聚醯胺酸(1)之脫水閉環只要加熱聚醯胺酸(1)來進行即可。加熱聚醯胺酸(1)之方法並無特別限定,例如只要於在玻璃基板、金屬板、PET膜(聚對苯二甲酸乙二酯膜)等支持體上,塗佈上述本實施方式之聚醯胺酸組合物(較佳為包含聚醯胺酸(1)、塑化劑及有機溶劑之聚醯胺酸組合物)之後,以40℃以上500℃以下之範圍內之溫度進行聚醯胺酸(1)之熱處理即可。根據該方法,獲得具有支持體、及配置於該支持體上之聚醯亞胺膜(詳細而言,包含聚醯胺酸(1)之醯亞胺化物之聚醯亞胺膜)的本實施方式之積層體。或者,亦可藉由直接將聚醯胺酸組合物放入利用氟系樹脂實施了塗佈等脫模處理之容器中,並於減壓下對該聚醯胺酸組合物進行加熱、乾燥,而進行聚醯胺酸(1)之脫水閉環。藉由利用該等方法所進行之聚醯胺酸(1)之脫水閉環,可獲得聚醯亞胺。再者,上述各處理之加熱時間根據進行脫水閉環之聚醯胺酸組合物之處理量或加熱溫度而不同,但一般而言,較佳為設為在處理溫度達到最高溫度後之1分鐘以上300分鐘以下之範圍。又,為了縮短加熱時間或表現特性,亦可將醯亞胺化劑及/或脫水觸媒添加至聚醯胺酸組合物中,並利用上述方法對添加有該醯亞胺化劑及/或脫水觸媒之聚醯胺酸組合物進行加熱而進行醯亞胺化。The dehydration and ring closure of polyamine (1) can be carried out by simply heating the polyamine (1). The method for heating the polyamine (1) is not particularly limited. For example, the polyamine composition of the present embodiment (preferably a polyamine composition comprising polyamine (1), a plasticizer, and an organic solvent) can be coated on a support such as a glass substrate, a metal plate, or a PET film (polyethylene terephthalate film), and then the polyamine (1) can be heat-treated at a temperature within a range of 40°C to 500°C. According to this method, a laminate of the present embodiment having a support and a polyimide film (specifically, a polyimide film comprising an imide compound of polyamic acid (1)) disposed on the support is obtained. Alternatively, the polyamic acid composition can be directly placed in a container subjected to a demolding treatment such as coating with a fluororesin, and the polyamic acid composition can be heated and dried under reduced pressure to perform dehydration and ring closure of the polyamic acid (1). By dehydration and ring closure of the polyamic acid (1) performed by these methods, polyimide can be obtained. Furthermore, the heating time for each of the above treatments varies depending on the amount of polyamic acid composition being treated and the heating temperature, but is generally preferably set within a range of 1 minute to 300 minutes after the treatment temperature reaches its maximum temperature. Furthermore, to shorten the heating time or improve properties, an imidizing agent and/or a dehydrating catalyst may be added to the polyamic acid composition, and the polyamic acid composition to which the imidizing agent and/or dehydrating catalyst have been added may be heated to carry out imidization using the above method.

作為上述醯亞胺化劑,並無特別限定,可使用三級胺。作為三級胺,較佳為雜環式三級胺。作為雜環式三級胺之較佳之具體例,可例舉:吡啶、甲基吡啶、喹啉、異喹啉、1,2-二甲咪唑等。作為上述脫水觸媒,可例舉乙酸酐、丙酸酐、正丁酸酐、苯甲酸酐、三氟乙酸酐等作為較佳之具體例。The imidizing agent is not particularly limited, and a tertiary amine can be used. A heterocyclic tertiary amine is preferred. Preferred examples of heterocyclic tertiary amines include pyridine, picoline, quinoline, isoquinoline, and 1,2-dimethylimidazole. Preferred examples of the dehydrating catalyst include acetic anhydride, propionic anhydride, n-butyric anhydride, benzoic anhydride, and trifluoroacetic anhydride.

作為醯亞胺化劑之添加量,相對於聚醯胺酸(1)之醯胺基,較佳為0.5倍莫耳當量以上5.0倍莫耳當量以下,更佳為0.7倍莫耳當量以上2.5倍莫耳當量以下,進而較佳為0.8倍莫耳當量以上2.0倍莫耳當量以下。又,作為脫水觸媒之添加量,相對於聚醯胺酸(1)之醯胺基,較佳為0.5倍莫耳當量以上10.0倍莫耳當量以下,更佳為0.7倍莫耳當量以上5.0倍莫耳當量以下,進而較佳為0.8倍莫耳當量以上3.0倍莫耳當量以下。再者,本說明書中,「聚醯胺酸(1)之醯胺基」係指藉由二胺與四羧酸二酐之聚合反應所生成之醯胺基。向聚醯胺酸組合物中添加醯亞胺化劑及/或脫水觸媒時,可不溶解於有機溶劑中而直接添加,亦可添加溶解於有機溶劑中而成者。於不溶解於有機溶劑而直接添加之方法中,有在醯亞胺化劑及/或脫水觸媒擴散之前,便急遽地進行反應,而生成凝膠之情況。由此,較佳為向聚醯胺酸組合物中添加將醯亞胺化劑及/或脫水觸媒溶解於有機溶劑中所獲得之溶液。The amount of the imide agent added is preferably 0.5 times the molar equivalent to 5.0 times the molar equivalent, more preferably 0.7 times the molar equivalent to 2.5 times the molar equivalent, and further preferably 0.8 times the molar equivalent to 2.0 times the molar equivalent. Furthermore, the amount of the dehydrating catalyst added is preferably 0.5 times the molar equivalent to 10.0 times the molar equivalent, more preferably 0.7 times the molar equivalent to 5.0 times the molar equivalent, and further preferably 0.8 times the molar equivalent to 3.0 times the molar equivalent, relative to the amide group of the polyamide (1). Furthermore, in this specification, "amide groups of polyamide (1)" refer to amide groups generated by the polymerization reaction of diamine and tetracarboxylic dianhydride. When adding an imide agent and/or a dehydrating catalyst to the polyamide composition, they may be added directly without being dissolved in an organic solvent, or they may be added after being dissolved in an organic solvent. In the method of adding them directly without being dissolved in an organic solvent, there is a case where the imide agent and/or the dehydrating catalyst rapidly react before being diffused, thereby generating a gel. Therefore, it is preferred to add a solution obtained by dissolving the imide agent and/or the dehydrating catalyst in an organic solvent to the polyamide composition.

本實施方式之聚醯亞胺膜(詳細而言,包含聚醯胺酸(1)之醯亞胺化物之聚醯亞胺膜)由於無色透明且黃度較低,具有能耐受TFT製作步驟之玻璃轉移溫度(耐熱性),故適合用作軟性顯示器之透明基板材料。關於本實施方式之聚醯亞胺膜中之聚醯亞胺(詳細而言,聚醯胺酸(1)之醯亞胺化物)之含有率,相對於聚醯亞胺膜總量,例如為70重量%以上,較佳為80重量%以上,更佳為90重量%以上,亦可為100重量%。作為聚醯亞胺膜中之除聚醯亞胺以外之成分,例如可例舉下述添加劑(更具體而言,奈米二氧化矽粒子等)。The polyimide film of the present embodiment (specifically, a polyimide film comprising an imide compound of polyamic acid (1)) is colorless, transparent, and has a low yellowness. It has a glass transition temperature (heat resistance) that can withstand the TFT manufacturing process and is therefore suitable for use as a transparent substrate material for a flexible display. The content of polyimide (specifically, an imide compound of polyamic acid (1)) in the polyimide film of the present embodiment is, for example, 70% by weight or more, preferably 80% by weight or more, more preferably 90% by weight or more, and can also be 100% by weight, relative to the total amount of the polyimide film. As components other than polyimide in the polyimide film, for example, the following additives (more specifically, nanosilica particles, etc.) can be cited.

本實施方式之電子裝置具有本實施方式之聚醯亞胺膜、及配置於聚醯亞胺膜上之電子元件。於製造本實施方式之電子裝置用於軟性顯示器之情形時,首先,將玻璃等無機基材作為支持體,於其上形成聚醯亞胺膜。然後,藉由在聚醯亞胺膜上配置(形成)TFT等電子元件,而於支持體上形成電子裝置。形成TFT之步驟通常於150℃以上650℃以下之較廣之溫度區域內實施,但為了實質上達成所期望之性能,會以300℃以上形成氧化物半導體層或a-Si(非晶矽)層,視情形有時會進一步利用雷射等使a-Si等結晶化。The electronic device of this embodiment has the polyimide film of this embodiment and the electronic components arranged on the polyimide film. When manufacturing the electronic device of this embodiment for use in a flexible display, first, an inorganic substrate such as glass is used as a support, and a polyimide film is formed thereon. Then, by arranging (forming) electronic components such as TFTs on the polyimide film, an electronic device is formed on the support. The step of forming TFTs is usually carried out in a wide temperature range of above 150°C and below 650°C, but in order to actually achieve the desired performance, an oxide semiconductor layer or an a-Si (amorphous silicon) layer is formed at above 300°C, and depending on the situation, the a-Si layer is sometimes further crystallized using a laser or the like.

此時,於聚醯亞胺膜之熱分解溫度較低之情形時,有可能會在形成電子元件時產生釋氣,且以昇華物之形式附著於烘箱內而造成爐內污染,或者形成於聚醯亞胺膜上之無機膜(下述障壁膜等)或電子元件剝離,因此聚醯亞胺之1%重量減少溫度較佳為500℃以上。聚醯亞胺之1%重量減少溫度之上限越高越好,例如為520℃。1%重量減少溫度例如可藉由變更具有剛性結構之殘基(更具體而言,TFMB殘基、PMDA殘基、BPDA殘基等)之含有率來調整。進一步詳細地進行說明,於形成TFT之前,在聚醯亞胺膜上形成氧化矽膜(SiOx膜)或氮化矽膜(SiNx膜)等無機膜作為障壁膜。此時,於聚醯亞胺之耐熱性較低之情形或醯亞胺化未完全進行之情形時、或者殘存溶劑較多之情形時,在積層無機膜之後的高溫製程中有時會因聚醯亞胺之分解氣體等揮發成分而使聚醯亞胺與無機膜剝離。因此,理想的是除了聚醯亞胺之1%重量減少溫度為500℃以上以外,亦使於400℃以上450℃以下之範圍內之溫度下等溫保持聚醯亞胺時之重量減少率未達1%。If the thermal decomposition temperature of the polyimide film is low, outgassing may occur during the formation of electronic components. This sublimation product may adhere to the oven, causing contamination or peeling of inorganic films (such as the barrier film described below) or electronic components formed on the polyimide film. Therefore, the 1% weight reduction temperature of the polyimide is preferably above 500°C. The upper limit of the 1% weight reduction temperature of the polyimide is preferably as high as possible, for example, 520°C. The 1% weight reduction temperature can be adjusted by varying the content of rigid residues (specifically, TFMB residues, PMDA residues, BPDA residues, etc.). To explain in more detail, before forming a TFT, an inorganic film such as a silicon oxide film (SiOx film) or a silicon nitride film (SiNx film) is formed on the polyimide film as a barrier film. If the polyimide has low heat resistance, imidization is not fully completed, or there is a large amount of residual solvent, the polyimide may peel off from the inorganic film during the high-temperature process after the inorganic film is deposited due to volatile components such as decomposition gases from the polyimide. Therefore, ideally, in addition to a 1% weight loss temperature of 500°C or higher, the weight loss rate of the polyimide should not exceed 1% when isothermally maintained at a temperature between 400°C and 450°C.

又,於聚醯亞胺之玻璃轉移溫度(Tg)顯著低於製程溫度之情形時,形成電子元件時有可能會產生位置偏移等,因此聚醯亞胺之Tg較佳為300℃以上,更佳為350℃以上,進而較佳為400℃以上。聚醯亞胺之Tg之上限越高越好,例如為450℃。又,一般而言,玻璃基板之熱膨脹係數小於樹脂,因此玻璃基板與聚醯亞胺膜之間會產生內部應力。若用作支持體之玻璃基板或電子元件與聚醯亞胺膜之積層體之內部應力較高,則包含聚醯亞胺膜之積層體在高溫之TFT形成步驟中會膨脹,然後在冷卻至常溫時會收縮,而產生玻璃基板之翹曲或破損、以及聚醯亞胺膜自玻璃基板剝離等問題。因此,聚醯亞胺膜與玻璃基板之積層體所產生之內部應力較佳為30 MPa以下,更佳為25 MPa以下,進而較佳為20 MPa以下。Furthermore, if the glass transition temperature (Tg) of polyimide is significantly lower than the process temperature, positional shifting may occur during the formation of electronic components. Therefore, the Tg of polyimide is preferably above 300°C, more preferably above 350°C, and even more preferably above 400°C. The upper limit of the Tg of polyimide is preferably as high as possible, for example, 450°C. Furthermore, the thermal expansion coefficient of a glass substrate is generally lower than that of a resin, resulting in internal stress between the glass substrate and the polyimide film. If the internal stress of the glass substrate used as a support or the laminate of electronic components and polyimide film is high, the laminate including the polyimide film will expand during the high-temperature TFT formation step and then contract when cooling to room temperature. This can cause problems such as warping or damage to the glass substrate and the polyimide film peeling from the glass substrate. Therefore, the internal stress generated by the laminate of polyimide film and glass substrate is preferably 30 MPa or less, more preferably 25 MPa or less, and even more preferably 20 MPa or less.

本實施方式之聚醯亞胺適宜用作TFT基板或觸控面板基板等顯示器基板之材料。於將聚醯亞胺用於上述用途時,大多情況下會採用如上所述般於支持體上形成電子裝置(詳細而言,於聚醯亞胺膜上形成電子元件所得之電子裝置)之後,將聚醯亞胺膜自支持體剝離之方法。又,作為支持體之材料,適宜使用無鹼玻璃。以下,對聚醯亞胺膜與支持體之積層體之製造方法之一例詳細地進行敍述。The polyimide of this embodiment is suitable for use as a material for display substrates such as TFT substrates and touch panel substrates. When using polyimide for these applications, in most cases, a method is employed in which an electronic device (specifically, an electronic device formed on a polyimide film) is formed on a support, as described above, and then the polyimide film is peeled off from the support. Furthermore, alkali-free glass is preferably used as the support material. The following describes in detail an example method for producing a laminate of a polyimide film and a support.

首先,於支持體上塗佈本實施方式之聚醯胺酸組合物(較佳為包含聚醯胺酸(1)、塑化劑及有機溶劑之聚醯胺酸組合物),形成含塗佈膜之積層體,該含塗佈膜之積層體包含含有聚醯胺酸(1)及塑化劑之塗佈膜、與支持體。其次,對含塗佈膜之積層體於例如溫度40℃以上200℃以下之條件下進行加熱。此時之加熱時間例如為3分鐘以上120分鐘以下。再者,例如,亦可設置多階段之加熱步驟,比如將含塗佈膜之積層體以50℃之溫度加熱30分鐘後,以100℃之溫度加熱30分鐘等。其次,為了促進塗佈膜中之聚醯胺酸(1)之醯亞胺化,將含塗佈膜之積層體於例如最高溫度200℃以上500℃以下之條件下進行加熱。此時之加熱時間(最高溫度下之加熱時間)例如為1分鐘以上300分鐘以下。此時,較佳為自低溫逐漸升溫至最高溫度。升溫速度較佳為2℃/分鐘以上10℃/分鐘以下,更佳為4℃/分鐘以上10℃/分鐘以下。又,最高溫度較佳為250℃以上450℃以下之範圍。若最高溫度為250℃以上,則醯亞胺化充分進行,若最高溫度為450℃以下,則可抑制聚醯亞胺之熱劣化或著色。又,亦可於達到最高溫度之前以任意溫度保持任意時間。醯亞胺化反應可於空氣下、減壓下、或氮氣等惰性氣體中進行,為了表現出更高之透明性,較佳為於減壓下、或氮氣等惰性氣體中進行。又,作為加熱裝置,可使用熱風烘箱、紅外烘箱、真空烘箱、無氧化烘箱、加熱板等公知之裝置。經過該等步驟,塗佈膜中之聚醯胺酸(1)被醯亞胺化,可獲得支持體與聚醯亞胺膜(包含聚醯胺酸(1)之醯亞胺化物之膜)之積層體(即,本實施方式之積層體)。又,為了縮短加熱時間或表現特性,亦可將醯亞胺化劑或脫水觸媒添加至聚醯胺酸組合物中,並利用上述方法將該溶液加熱而進行醯亞胺化。First, the polyamine composition of the present embodiment (preferably a polyamine composition comprising polyamine (1), a plasticizer, and an organic solvent) is coated on a support to form a coating-containing laminate. The coating-containing laminate comprises the coating containing polyamine (1) and the plasticizer, and the support. Next, the coating-containing laminate is heated at a temperature of, for example, 40° C. to 200° C. The heating time is, for example, 3 minutes to 120 minutes. Furthermore, for example, a multi-stage heating step may be provided, such as heating the coating film-containing laminate at 50°C for 30 minutes and then heating it at 100°C for 30 minutes. Next, in order to promote the imidization of the polyamide (1) in the coating film, the coating film-containing laminate is heated under conditions such as a maximum temperature of 200°C to 500°C. The heating time at this time (heating time at the maximum temperature) is, for example, 1 minute to 300 minutes. At this time, it is preferred to gradually increase the temperature from a low temperature to the maximum temperature. The heating rate is preferably 2°C/minute to 10°C/minute, and more preferably 4°C/minute to 10°C/minute. The maximum temperature is preferably in the range of 250°C to 450°C. If the maximum temperature is 250°C or higher, imidization proceeds fully, while if the maximum temperature is 450°C or lower, thermal degradation or coloration of the polyimide can be suppressed. Furthermore, the temperature can be maintained at any temperature for any time before reaching the maximum temperature. The imidization reaction can be carried out in air, under reduced pressure, or in an inert gas such as nitrogen. To achieve higher transparency, it is preferably carried out under reduced pressure or in an inert gas such as nitrogen. As a heating device, a hot air oven, an infrared oven, a vacuum oven, a non-oxidizing oven, a hot plate, or other known devices can be used. After these steps, the polyamide (1) in the coating film is imidized, and a laminate of a support and a polyimide membrane (a membrane comprising the imide of the polyamide (1)) can be obtained (i.e., the laminate of the present embodiment). In order to shorten the heating time or improve the properties, an imidizing agent or a dehydrating catalyst can be added to the polyamide composition, and the solution can be heated using the above method to carry out imidization.

將聚醯亞胺膜自所獲得之支持體與聚醯亞胺膜之積層體剝離之方法可使用公知之方法。例如,可用手剝離,亦可使用驅動輥、機器人等機械裝置來剝離。進而,亦可採用在支持體與聚醯亞胺膜之間設置剝離層之方法;或者藉由在具有多個溝槽之基板上形成氧化矽膜,以氧化矽膜作為基底層形成聚醯亞胺膜,使氧化矽之蝕刻液浸潤至基板與氧化矽膜之間,而將聚醯亞胺膜剝離的方法。又,亦可採用藉由照射雷射光而使聚醯亞胺膜分離之方法。The polyimide film can be peeled off from the obtained support and polyimide film laminate using a known method. For example, peeling can be performed manually, or using a mechanical device such as a drive roller or a robot. Furthermore, a method can be used in which a peeling layer is provided between the support and the polyimide film; or a method can be used in which a silicon oxide film is formed on a substrate having a plurality of grooves, the polyimide film is formed using the silicon oxide film as a base layer, and the polyimide film is peeled off by allowing an etching solution of silicon oxide to penetrate between the substrate and the silicon oxide film. Furthermore, a method can be used in which the polyimide film is separated by irradiating it with laser light.

若聚醯亞胺膜與支持體(例如玻璃基板)之界面存在隆起,則有導致在形成電子元件時聚醯亞胺膜剝離、或者形成電子元件之後剝離聚醯亞胺膜時之良率下降之擔憂。再者,「隆起」係指因醯亞胺化時所產生之副成分(更具體而言,氟化氫等)或殘存溶劑而使聚醯亞胺膜與其他材料層(更具體而言,玻璃基板、障壁膜等)之間產生密接性不良的狀態。作為具體之「隆起」,可例舉:聚醯亞胺膜自玻璃基板隆起之狀態、聚醯亞胺膜之一部分被破壞而於聚醯亞胺膜與其他材料層之間產生層間剝離之狀態、障壁膜自聚醯亞胺膜隆起之狀態等。本實施方式之聚醯胺酸組合物可抑制於高溫製程中使用所獲得之聚醯亞胺時之氟化氫之產生,因此可抑制隆起之產生。If ridges exist at the interface between a polyimide film and a support (e.g., a glass substrate), there is a concern that the polyimide film may peel off during electronic device formation, or that the yield of the polyimide film may be reduced when the polyimide film is peeled off after electronic device formation. Furthermore, "ridges" refer to a condition where byproducts (specifically, hydrogen fluoride, etc.) generated during imidization or residual solvents cause poor adhesion between the polyimide film and other material layers (specifically, the glass substrate, barrier film, etc.). Specific examples of "lifting" include: a polyimide film lifting off a glass substrate; a polyimide film partially damaged, causing interlayer delamination between the polyimide film and other material layers; and a barrier film lifting off the polyimide film. The polyamide composition of this embodiment can suppress the generation of hydrogen fluoride when the resulting polyimide is used in a high-temperature process, thereby suppressing the occurrence of lifting.

聚醯亞胺膜之透明性可利用按照JIS K7361-1:1997之全光線透過率(TT)、及按照JIS K7136-2000之霧度來評價。於將聚醯亞胺膜用於要求高透明性之用途之情形時,聚醯亞胺膜之全光線透過率較佳為75%以上,更佳為80%以上。又,於將聚醯亞胺膜用於要求高透明性之情形時,聚醯亞胺膜之霧度較佳為1.5%以下,更佳為1.2%以下,進而較佳為未達1.0%,亦可為0%。於要求高透明性之用途中,聚醯亞胺膜被要求於全波長區域內之透過率較高,但聚醯亞胺膜有容易吸收短波長側之光之傾向,膜本身著色成黃色之情況較多。為了將聚醯亞胺膜用於要求高透明性之用途,較佳為減少聚醯亞胺膜之著色。具體而言,為了將聚醯亞胺膜用於要求高透明性之用途,聚醯亞胺膜之黃度(YI)較佳為20以下,更佳為18以下,進而較佳為15以下,進而更佳為12以下,尤佳為8以下,亦可為0。YI可按照JIS K7373-2006進行測定。YI例如可藉由變更聚醯胺酸(1)中之TFMB殘基之含有率來進行調整。如此,著色減少且被賦予透明性之聚醯亞胺膜適用於替代玻璃之用途等之透明基板、或背面設置有感測器或相機模組之基板。The transparency of polyimide films can be evaluated using total light transmittance (TT) according to JIS K7361-1:1997 and haze according to JIS K7136-2000. When using polyimide films for applications requiring high transparency, the total light transmittance is preferably 75% or higher, more preferably 80% or higher. Furthermore, when using polyimide films for applications requiring high transparency, the haze is preferably 1.5% or lower, more preferably 1.2% or lower, and further preferably less than 1.0%, and may be 0%. In applications requiring high transparency, polyimide films are required to have high transmittance across the entire wavelength range. However, polyimide films tend to absorb short-wavelength light, often resulting in yellowish discoloration. To ensure the use of polyimide films in applications requiring high transparency, it is desirable to minimize discoloration. Specifically, to ensure the use of polyimide films in applications requiring high transparency, the yellowness index (YI) of the polyimide film is preferably 20 or less, more preferably 18 or less, even more preferably 15 or less, even more preferably 12 or less, and even more preferably 8 or less, with a value of 0 being acceptable. YI can be measured in accordance with JIS K7373-2006. YI can be adjusted, for example, by changing the content of TFMB residues in polyimide (1). Thus, the polyimide film with reduced coloration and enhanced transparency is suitable for use as a transparent substrate for glass replacement or a substrate with a sensor or camera module mounted on the back.

又,於軟性顯示器之光提取方式中,有自TFT側提取光之頂部發光方式與自TFT之背面側提取光之底部發光方式這2種。於頂部發光方式中,由於光未被TFT遮擋,故有易於提高開口率,能獲得高精細之畫質之特徵,底部發光方式則有容易將TFT與像素電極進行位置對準而易於製造等特徵。若TFT透明,則於底部發光方式中,亦能提高開口率,因此大型顯示器有採用容易製造之底部發光方式之傾向。本實施方式之聚醯亞胺膜之YI較低,耐熱性亦優異,因此可應用於上述任一種光提取方式。Furthermore, flexible displays use two light extraction methods: top emission, which extracts light from the TFT side, and bottom emission, which extracts light from the back side of the TFT. Top emission, because light is not blocked by the TFT, allows for a higher aperture ratio and high-definition image quality. Bottom emission, on the other hand, facilitates easy alignment of the TFT and pixel electrode, making it easier to manufacture. Transparent TFTs also increase the aperture ratio in bottom emission, leading to a trend toward using the easier-to-manufacture bottom emission method for large displays. The polyimide film of this embodiment has a low YI and excellent heat resistance, making it suitable for use with either of these light extraction methods.

又,於在玻璃基板等支持體上塗佈聚醯胺酸組合物,並進行加熱而進行醯亞胺化,從而形成電子元件等之後,將聚醯亞胺膜剝離這種批次式裝置製作程序中,較佳為使支持體與聚醯亞胺膜之間的密接性優異。此處所謂之密接性意指密接強度。於在支持體上之聚醯亞胺膜上形成電子元件等之後,將形成有電子元件等之聚醯亞胺膜自支持體剝離之製作程序中,若聚醯亞胺膜與支持體之密接性優異,則能更準確地形成或安裝電子元件等。就提高生產性之觀點而言,於在支持體上介隔聚醯亞胺膜配置電子元件等之製造程序中,支持體與聚醯亞胺膜之間的剝離強度越高越好。具體而言,上述剝離強度較佳為0.05 N/cm以上,更佳為0.1 N/cm以上。Furthermore, in batch device manufacturing processes where a polyimide composition is coated on a support such as a glass substrate, heated for imidization, and then the polyimide film is peeled off to form electronic components, it is desirable to ensure excellent adhesion between the support and the polyimide film. Adhesion here refers to the strength of the bond. In the manufacturing process where electronic components are formed on the polyimide film on the support and then the polyimide film with the formed electronic components is peeled off from the support, excellent adhesion between the polyimide film and the support allows for more accurate formation or mounting of the electronic components. From the perspective of improving productivity, in the manufacturing process of placing electronic components on a support with a polyimide film interposed therebetween, the higher the peel strength between the support and the polyimide film, the better. Specifically, the peel strength is preferably 0.05 N/cm or greater, more preferably 0.1 N/cm or greater.

於如上所述之製造程序中,將聚醯亞胺膜自支持體與聚醯亞胺膜之積層體剝離時,大多情況下會藉由雷射照射來將聚醯亞胺膜自支持體剝離。於此情形時,必須使聚醯亞胺膜吸收雷射光,因此要求聚醯亞胺膜之截止波長較剝離所使用之雷射光之波長更長。雷射剝離多使用波長308 nm之XeCl準分子雷射,因此聚醯亞胺膜之截止波長較佳為312 nm以上,更佳為330 nm以上。另一方面,若截止波長為長波長,則聚醯亞胺膜將有著色成黃色之趨勢,因此聚醯亞胺膜之截止波長較佳為390 nm以下。就兼顧透明性(低黃色程度)與雷射剝離之加工性之觀點而言,聚醯亞胺膜之截止波長較佳為320 nm以上390 nm以下,更佳為330 nm以上380 nm以下。再者,本說明書中之截止波長意指利用紫外-可見分光光度計所測得之透過率變成0.1%以下之波長。In the manufacturing process described above, when peeling the polyimide film from the support and the polyimide film laminate, the polyimide film is often peeled off by laser irradiation. In this case, the polyimide film must absorb the laser light, so the cutoff wavelength of the polyimide film must be longer than the wavelength of the laser light used for peeling. Laser stripping often uses a XeCl excimer laser with a wavelength of 308 nm, so the cutoff wavelength of the polyimide film is preferably above 312 nm, and more preferably above 330 nm. On the other hand, if the cutoff wavelength is longer, the polyimide film tends to discolor yellow, so the cutoff wavelength of the polyimide film is preferably below 390 nm. To balance transparency (low yellowing) and laser stripping processability, the cutoff wavelength of the polyimide film is preferably between 320 nm and 390 nm, more preferably between 330 nm and 380 nm. The cutoff wavelength in this specification refers to the wavelength at which the transmittance, as measured by a UV-visible spectrophotometer, falls below 0.1%.

本實施方式之聚醯胺酸組合物及聚醯亞胺可直接用於供製作製品或構件之塗佈或成形製程中,但亦可用作供對成形為膜狀之成形物進一步進行塗佈等處理之材料。為了用於塗佈或成形製程,亦可將聚醯胺酸組合物或聚醯亞胺視需要溶解或分散於有機溶劑中,進而,視需要調配光硬化性成分、熱硬化性成分、非聚合性黏合劑樹脂及其他成分,來製備包含聚醯胺酸(1)或聚醯亞胺之組合物。The polyamine composition and polyimide of this embodiment can be used directly in a coating or forming process for manufacturing products or components, but can also be used as a material for further coating or other processing of a film-shaped formed object. In order to be used in a coating or forming process, the polyamine composition or polyimide can be dissolved or dispersed in an organic solvent as needed, and then, a photocurable component, a thermosetting component, a non-polymerizable binder resin and other components can be prepared as needed to prepare a composition containing polyamine (1) or polyimide.

為了對本實施方式之聚醯胺酸組合物及聚醯亞胺賦予加工特性或各種功能性,亦可調配各種有機或無機之低分子化合物、或高分子化合物作為添加劑。作為添加劑,例如可使用染料、界面活性劑、調平劑、塑化劑、聚矽氧、微粒子、增感劑等。微粒子含有包含聚苯乙烯、聚四氟乙烯等之有機微粒子、或包含膠體氧化矽、碳、層狀矽酸鹽等之無機微粒子等,其等亦可為多孔質結構或中空結構。又,微粒子之功能及形態並無特別限定,例如可為顏料,亦可為填料,亦可為纖維狀粒子。To impart processing characteristics or various functionalities to the polyamide compositions and polyimides of this embodiment, various organic or inorganic low-molecular-weight compounds or high-molecular-weight compounds may be formulated as additives. Examples of additives include dyes, surfactants, leveling agents, plasticizers, silicones, microparticles, and sensitizers. Microparticles include organic microparticles such as polystyrene and polytetrafluoroethylene, or inorganic microparticles such as colloidal silica, carbon, and layered silicates, and may have porous or hollow structures. The function and morphology of the microparticles are not particularly limited; for example, they may be pigments, fillers, or fibrous particles.

為了維持聚醯亞胺膜之透明性並且提高耐熱性,亦可使用奈米二氧化矽粒子作為上述添加劑,並將聚醯胺酸(1)與奈米二氧化矽粒子複合化。就維持聚醯亞胺膜之透明性之觀點而言,奈米二氧化矽粒子之平均一次粒徑較佳為200 nm以下,更佳為100 nm以下,進而較佳為50 nm以下,亦可為30 nm以下。另一方面,就確保向聚醯胺酸(1)之分散性之觀點而言,奈米二氧化矽粒子之平均一次粒徑較佳為5 nm以上,更佳為10 nm以上。作為將聚醯胺酸(1)與奈米二氧化矽粒子複合化之方法,可使用公知之方法,例如可例舉使用將奈米二氧化矽粒子分散於有機溶劑中而成之有機矽溶膠的方法。作為使用有機矽溶膠將聚醯胺酸(1)與奈米二氧化矽粒子複合化之方法,亦可使用合成聚醯胺酸(1)之後,將所合成之聚醯胺酸(1)與有機矽溶膠混合之方法,但為了使奈米二氧化矽粒子更高度地分散於聚醯胺酸(1)中,較佳為於有機矽溶膠中合成聚醯胺酸(1)。In order to maintain the transparency of the polyimide film and improve the heat resistance, nanosilica particles can also be used as the above-mentioned additive, and polyamide (1) and nanosilica particles can be compounded. From the perspective of maintaining the transparency of the polyimide film, the average primary particle size of the nanosilica particles is preferably 200 nm or less, more preferably 100 nm or less, further preferably 50 nm or less, and can also be 30 nm or less. On the other hand, from the perspective of ensuring dispersibility into polyamide (1), the average primary particle size of the nanosilica particles is preferably 5 nm or more, more preferably 10 nm or more. As a method for compounding polyamine (1) with nanosilica particles, a known method can be used. For example, a method using an organosilicon sol prepared by dispersing nanosilica particles in an organic solvent can be cited. As a method for compounding polyamine (1) with nanosilica particles using an organosilicon sol, a method of synthesizing polyamine (1) and then mixing the synthesized polyamine (1) with the organosilicon sol can also be used. However, in order to disperse the nanosilica particles more highly in the polyamine (1), it is preferred to synthesize the polyamine (1) in the organosilicon sol.

又,為了提高與聚醯胺酸(1)之相互作用,亦可利用表面處理劑對奈米二氧化矽粒子進行表面處理。作為表面處理劑,可使用矽烷偶合劑等公知之表面處理劑。作為矽烷偶合劑,眾所周知有具有胺基或縮水甘油基等作為官能基之烷氧基矽烷化合物等,可適當選擇。為了進一步提高與聚醯胺酸(1)之相互作用,作為矽烷偶合劑,較佳為含有胺基之烷氧基矽烷。作為含有胺基之烷氧基矽烷之例,可例舉:3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-胺基丙基甲基二甲氧基矽烷、3-胺基丙基甲基二乙氧基矽烷、3-(2-胺基乙基)胺基丙基三甲氧基矽烷、3-苯基胺基丙基三甲氧基矽烷、2-胺基苯基三甲氧基矽烷及3-胺基苯基三甲氧基矽烷等,但就原料之穩定性之觀點而言,較佳為使用3-胺基丙基三乙氧基矽烷。作為奈米二氧化矽粒子之表面處理方法,可例舉將向分散液(有機矽溶膠)中添加矽烷偶合劑而成之混合物於20℃以上80℃以下之氛圍溫度下進行攪拌之方法。此時之攪拌時間例如為1小時以上10小時以下。此時,亦可添加促進反應之觸媒等。Furthermore, in order to enhance the interaction with polyamide (1), the surface of the nano-silica particles can also be treated with a surface treatment agent. As the surface treatment agent, a well-known surface treatment agent such as a silane coupling agent can be used. As the silane coupling agent, alkoxysilane compounds having an amino group or a glycidyl group as a functional group are well known and can be appropriately selected. In order to further enhance the interaction with polyamide (1), an alkoxysilane containing an amino group is preferably used as the silane coupling agent. Examples of amino group-containing alkoxysilanes include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropylmethyldiethoxysilane, 3-(2-aminoethyl)aminopropyltrimethoxysilane, 3-phenylaminopropyltrimethoxysilane, 2-aminophenyltrimethoxysilane, and 3-aminophenyltrimethoxysilane. However, from the perspective of raw material stability, 3-aminopropyltriethoxysilane is preferably used. One example of a surface treatment method for nanosilica particles involves adding a silane coupling agent to a dispersion (organic silica sol) and stirring the resulting mixture at an ambient temperature of 20°C to 80°C. The stirring time is, for example, 1 to 10 hours. A catalyst to promote the reaction may also be added.

關於使聚醯胺酸(1)與奈米二氧化矽粒子複合化而成之奈米二氧化矽-聚醯胺酸複合體,相對於100重量份之聚醯胺酸(1),較佳為於1重量份以上30重量份以下之範圍內包含奈米二氧化矽粒子,更佳為於1重量份以上20重量份以下之範圍內包含奈米二氧化矽粒子。若奈米二氧化矽粒子之含量為1重量份以上,則可提高含有奈米二氧化矽粒子之聚醯亞胺之耐熱性,充分地降低內部應力,若奈米二氧化矽粒子之含量為30重量份以下,則能抑制對含奈米二氧化矽粒子之聚醯亞胺之機械特性及透明性造成之不良影響。Regarding the nanosilica-polyamide composite formed by compounding polyamide (1) with nanosilica particles, the nanosilica particles are preferably contained in a range of 1 to 30 parts by weight relative to 100 parts by weight of polyamide (1), and more preferably in a range of 1 to 20 parts by weight. If the content of the nanosilica particles is 1 part by weight or more, the heat resistance of the polyimide containing the nanosilica particles can be improved and the internal stress can be sufficiently reduced. If the content of the nanosilica particles is 30 parts by weight or less, the adverse effects on the mechanical properties and transparency of the polyimide containing the nanosilica particles can be suppressed.

於本實施方式之聚醯胺酸組合物中,亦可添加咪唑類作為上述用以賦予功能性之添加劑。本說明書中,咪唑類係指具有1,3-二唑環(1,3-二唑環結構)之化合物。作為向本實施方式之聚醯胺酸組合物中添加之咪唑類,並無特別限定,例如可例舉:1H-咪唑、2-甲咪唑、2-十一烷基咪唑、2-十七基咪唑、1,2-二甲咪唑、2-乙基-4-甲咪唑、2-苯咪唑、2-苯基-4-甲咪唑、1-苄基-2-甲咪唑、1-苄基-2-苯咪唑等。其中,較佳為1,2-二甲咪唑、1-苄基-2-甲咪唑、1-苄基-2-苯咪唑,更佳為1,2-二甲咪唑、1-苄基-2-甲咪唑。In the polyamine composition of the present embodiment, imidazoles may also be added as the additive for imparting functionality. In this specification, imidazoles refer to compounds having a 1,3-oxadiazole ring (1,3-oxadiazole ring structure). There is no particular limitation on the imidazoles added to the polyamine composition of the present embodiment, and examples thereof include: 1H-imidazole, 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-benzimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-benzimidazole, and the like. Among them, 1,2-dimethylimidazole, 1-benzyl-2-methylimidazole, and 1-benzyl-2-benzimidazole are preferred, and 1,2-dimethylimidazole and 1-benzyl-2-methylimidazole are more preferred.

相對於聚醯胺酸(1)之醯胺基1莫耳,咪唑類之含量較佳為0.005莫耳以上0.1莫耳以下,更佳為0.01莫耳以上0.08莫耳以下,進而較佳為0.015莫耳以上0.050莫耳以下。藉由含有0.005莫耳以上之咪唑類,可提高聚醯亞胺之膜強度及透明性,藉由使咪唑類之含量為0.1莫耳以下,可維持聚醯胺酸(1)之保存穩定性,並且提高Tg或耐熱性。對透明性之提高進行說明,已知NMP之類的聚合溶劑與聚醯胺酸(1)之羧基形成利用氫鍵之錯合物,於醯亞胺化速度較慢之情形時,NMP等有可能會殘存於聚醯亞胺膜中,並且因氧化或分解而導致著色。若添加咪唑類,則咪唑類配位於聚醯胺酸(1)之羧基,而會促進醯亞胺化,因此NMP等變得不易殘存於聚醯亞胺膜中,同時熱醯亞胺化過程之聚醯胺酸(1)之分解亦得到抑制,因此認為透明性提高。根據本實施方式之聚醯胺酸組合物,藉由使用塑化劑,從而在聚醯胺酸(1)之醯亞胺化時賦予充分之分子移動,因此本實施方式中亦可不使用咪唑類。The content of imidazoles per 1 mol of amide groups in the polyamide (1) is preferably 0.005 mol or more and 0.1 mol or less, more preferably 0.01 mol or more and 0.08 mol or less, and even more preferably 0.015 mol or more and 0.050 mol or less. By containing 0.005 mol or more of imidazoles, the film strength and transparency of the polyimide can be improved, and by setting the imidazole content to 0.1 mol or less, the storage stability of the polyamide (1) can be maintained, and the Tg or heat resistance can be improved. Regarding the improvement in transparency, it is known that polymerization solvents such as NMP form complexes with the carboxyl groups of polyamide (1) using hydrogen bonds. When the imidization rate is slow, NMP and the like may remain in the polyimide film and cause coloration due to oxidation or decomposition. If imidazoles are added, the imidazoles coordinate to the carboxyl groups of polyamide (1) and promote imidization, so that NMP and the like are less likely to remain in the polyimide film. At the same time, the decomposition of polyamide (1) during the thermal imidization process is also suppressed, which is believed to improve transparency. According to the polyamine composition of this embodiment, a plasticizer is used to provide sufficient molecular mobility during the imidization of the polyamine (1), so that imidazoles may not be used in this embodiment.

聚醯胺酸(1)與咪唑類之混合方法並無特別限制。就控制聚醯胺酸(1)之分子量之容易性之觀點而言,較佳為向聚合後之聚醯胺酸(1)中添加咪唑類。此時,可將咪唑類直接添加至聚醯胺酸(1),亦可預先將咪唑類溶解於溶劑中,將該溶液添加至聚醯胺酸(1)中,添加方法並無特別限制。亦可向包含聚合後之聚醯胺酸(1)之溶液(反應後之溶液)中添加咪唑類及塑化劑,來製備本實施方式之聚醯胺酸組合物。There is no particular limitation on the method for mixing polyamine (1) and imidazoles. From the viewpoint of the ease of controlling the molecular weight of polyamine (1), it is preferable to add imidazoles to the polyamine (1) after polymerization. In this case, the imidazoles can be added directly to the polyamine (1), or the imidazoles can be dissolved in a solvent in advance and the solution added to the polyamine (1). The method of addition is not particularly limited. The polyamine composition of this embodiment can also be prepared by adding imidazoles and a plasticizer to a solution containing the polyamine (1) after polymerization (the solution after the reaction).

又,為了表現出與支持體之適當之密接性,可使本實施方式之聚醯胺酸組合物含有矽烷偶合劑。矽烷偶合劑之種類可無特別限制地使用公知之矽烷偶合劑,但就與聚醯胺酸(1)之反應性之觀點而言,尤佳為含有胺基之化合物。Furthermore, in order to exhibit appropriate adhesion to the support, the polyamine composition of this embodiment may contain a silane coupling agent. The type of the silane coupling agent may be any known silane coupling agent, but from the viewpoint of reactivity with polyamine (1), compounds containing an amino group are particularly preferred.

矽烷偶合劑相對於100重量份之聚醯胺酸(1)之調配比率較佳為0.01重量份以上0.50重量份以下,更佳為0.01重量份以上0.10重量份以下,進而較佳為0.01重量份以上0.05重量份以下。藉由使矽烷偶合劑之調配比率為0.01重量份以上,可充分地發揮相對於支持體之剝離抑制效果,藉由使矽烷偶合劑之調配比率為0.50重量份以下,而聚醯胺酸(1)之分子量下降得到抑制,因此可抑制聚醯亞胺膜之脆化。The mixing ratio of the silane coupling agent to 100 parts by weight of the polyimide (1) is preferably 0.01 parts by weight or more and 0.50 parts by weight or less, more preferably 0.01 parts by weight or more and 0.10 parts by weight or less, and even more preferably 0.01 parts by weight or more and 0.05 parts by weight or less. By setting the mixing ratio of the silane coupling agent to 0.01 parts by weight or more, the peeling-inhibiting effect relative to the support can be fully exerted. By setting the mixing ratio of the silane coupling agent to 0.50 parts by weight or less, the decrease in the molecular weight of the polyimide (1) can be suppressed, thereby suppressing the embrittlement of the polyimide film.

亦可於本實施方式之聚醯亞胺膜之表面形成金屬氧化物薄膜或透明電極等各種無機薄膜。作為該等無機薄膜之製膜方法,並無特別限定,例如可例舉:濺鍍法、真空蒸鍍法、離子鍍覆法等PVD(Physical Vapor Deposition,物理氣相沈積)法、或CVD(Chemical Vapor Deposition,化學氣相沈積)法。Various inorganic thin films, such as metal oxide thin films or transparent electrodes, can also be formed on the surface of the polyimide film of this embodiment. The methods for forming these inorganic thin films are not particularly limited, and examples thereof include PVD (Physical Vapor Deposition) methods such as sputtering, vacuum evaporation, and ion plating, or CVD (Chemical Vapor Deposition) methods.

本實施方式之聚醯亞胺膜除了具有耐熱性、低熱膨脹性、透明性以外,與玻璃基板形成積層體時所產生之內部應力亦較小,且於高溫製程中能確保與無機材料之密接性,因此較佳為用於可發揮該等特性之領域及製品。例如,本實施方式之聚醯亞胺膜較佳為用於液晶顯示裝置、有機EL、電子紙等圖像顯示裝置、印刷物、彩色濾光片、軟性顯示器、光學膜、3D顯示器、觸控面板、透明導電膜基板、太陽電池等,進而,更佳為用作當前使用玻璃之部分之替代材料。該等用途中,聚醯亞胺膜之厚度例如為1 μm以上200 μm以下,較佳為5 μm以上100 μm以下。聚醯亞胺膜之厚度可使用雷射全息計(laser holo gauge)來測定。The polyimide film of this embodiment not only exhibits heat resistance, low thermal expansion, and transparency, but also generates minimal internal stress when laminated with a glass substrate. Furthermore, it maintains close adhesion to inorganic materials during high-temperature processes. Therefore, it is ideally suited for applications and products where these properties can be utilized. For example, the polyimide film of this embodiment is particularly well-suited for use in liquid crystal displays, organic EL, electronic paper, and other image display devices, printed materials, color filters, flexible displays, optical films, 3D displays, touch panels, transparent conductive film substrates, and solar cells. Furthermore, it is particularly well-suited as a replacement material for applications currently using glass. In such applications, the thickness of the polyimide film is, for example, 1 μm to 200 μm, preferably 5 μm to 100 μm. The thickness of the polyimide film can be measured using a laser holo gauge.

又,本實施方式之聚醯胺酸組合物適宜用於如下批次式裝置製作程序,即於支持體上塗佈聚醯胺酸組合物,進行加熱而進行醯亞胺化,形成電子元件等之後,將聚醯亞胺膜剝離。因此,本實施方式中,亦包含電子裝置之製造方法,其包括於支持體上塗佈聚醯胺酸組合物,進行加熱而進行醯亞胺化,在形成於支持體上之聚醯亞胺膜上形成電子元件等的步驟。又,該電子裝置之製造方法亦可進而包括將形成有電子元件等之聚醯亞胺膜自支持體剝離之步驟。 [實施例] Furthermore, the polyamide composition of this embodiment is suitable for use in a batch device manufacturing process in which the polyamide composition is coated on a support, heated to undergo imidization, and after forming electronic components, the polyimide film is peeled off. Therefore, this embodiment also includes a method for manufacturing an electronic device, comprising the steps of coating the polyamide composition on a support, heating to undergo imidization, and forming electronic components, etc., on the polyimide film formed on the support. Furthermore, this method for manufacturing an electronic device may further include the step of peeling the polyimide film on which the electronic components, etc. are formed from the support. [Examples]

以下,對本發明之實施例進行說明,但本發明之範圍並不限定於下述實施例。Hereinafter, embodiments of the present invention will be described, but the scope of the present invention is not limited to the following embodiments.

<物性之測定方法及密接性之評價方法> 首先,對聚醯亞胺(聚醯亞胺膜)之物性之測定方法及密接性之評價方法進行說明。 <Methods for Measuring Physical Properties and Evaluating Adhesion> First, we will explain methods for measuring the physical properties of polyimide (polyimide film) and evaluating its adhesion.

[黃度(YI)] 針對下述實施例及比較例中所獲得之各積層體中之聚醯亞胺膜,使用紫外可見近紅外分光光度計(日本分光公司製造之「V-650」)測定波長200 nm以上800 nm以下之光之透過率,根據JIS K7373-2006中所記載之式,算出聚醯亞胺膜之黃度(YI)。於YI為20以下之情形時,評價為「能減少聚醯亞胺膜之著色」。另一方面,於YI超過20之情形時,評價為「無法減少聚醯亞胺膜之著色」。 [Yellowness (YI)] The transmittance of the polyimide films in each of the laminates obtained in the following Examples and Comparative Examples was measured using an ultraviolet-visible-near-infrared spectrophotometer (V-650, manufactured by JASCO Corporation) for light with a wavelength of 200 nm to 800 nm. The yellowness (YI) of the polyimide films was calculated using the formula described in JIS K7373-2006. A YI of 20 or less was evaluated as "capable of reducing coloration of the polyimide film." On the other hand, a YI exceeding 20 was evaluated as "unable to reduce coloration of the polyimide film."

[霧度] 針對自下述實施例及比較例中所獲得之各積層體剝離出之聚醯亞胺膜,使用積分球式霧度計(村上色彩技術研究所公司製造之「HM-150N」),利用JIS K7136-2000中所記載之方法測定霧度。於霧度未達1.0%之情形時,評價為「透明性優異」。另一方面,於霧度為1.0%以上之情形時,評價為「透明性欠佳」。 [Haze] The haze of the polyimide films peeled from the laminates obtained in the following Examples and Comparative Examples was measured using an integrating sphere haze meter ("HM-150N" manufactured by Murakami Color Research Laboratory Co., Ltd.) according to the method described in JIS K7136-2000. A haze value of less than 1.0% was evaluated as "excellent transparency." On the other hand, a haze value of 1.0% or greater was evaluated as "poor transparency."

[內部應力] 於預先計測了翹曲量之康寧公司製造之玻璃基板(材質:無鹼玻璃,厚度:0.7 mm,尺寸:100 mm×100 mm)上,利用旋轉塗佈機塗佈下述實施例及比較例中所製備之各聚醯胺酸組合物,於空氣中以120℃加熱30分鐘之後,於氮氣氛圍下以430℃加熱30分鐘,獲得玻璃基板上具備厚度10 μm之聚醯亞胺膜之積層體。為了排除聚醯亞胺膜吸水之影響,將積層體於120℃下乾燥10分鐘,然後使用薄膜應力測定裝置(KLA-Tencor公司製造之「FLX-2320-S」)測定溫度25℃之氮氣氛圍下之積層體之翹曲量。然後,根據聚醯亞胺膜形成前之玻璃基板之翹曲量及積層體之翹曲量,利用Stoney公式算出玻璃基板與聚醯亞胺膜之間產生之內部應力。 [Internal Stress] The polyimide compositions prepared in the following Examples and Comparative Examples were applied using a spin coater onto a Corning Inc. glass substrate (material: alkali-free glass, thickness: 0.7 mm, size: 100 mm × 100 mm) whose warp had been previously measured. The substrates were then heated at 120°C in air for 30 minutes and then at 430°C in a nitrogen atmosphere for 30 minutes. The resulting laminates had a 10 μm-thick polyimide film on the glass substrate. To eliminate the effects of water absorption by the polyimide film, the laminate was dried at 120°C for 10 minutes. The warp of the laminate was then measured at 25°C in a nitrogen atmosphere using a thin film stress tester (FLX-2320-S, manufactured by KLA-Tencor). The internal stress generated between the glass substrate and the polyimide film was then calculated using Stoney's equation based on the warp of the glass substrate before and after the polyimide film was formed.

[玻璃轉移溫度(Tg)] 使用自下述實施例及比較例中所獲得之各積層體取樣成寬度3 mm且長度10 mm之大小之聚醯亞胺膜作為Tg測定用試樣。使用熱分析裝置(Hitachi High-Tech Science公司製造之「TMA/SS7100」),對試樣施加98.0 mN之負荷,以10℃/分鐘自20℃升溫至450℃,將溫度與應變量(伸長率)進行繪圖而獲得TMA曲線。將所獲得之TMA曲線之反曲點之溫度(TMA曲線之與微分曲線中之波峰對應之溫度)作為玻璃轉移溫度(Tg)。於Tg為350℃以上之情形時,評價為「耐熱性優異」。另一方面,於Tg未達350℃之情形時,評價為「耐熱性欠佳」。 [Glass Transition Temperature (Tg)] Polyimide films 3 mm wide and 10 mm long were sampled from each of the laminates obtained in the following Examples and Comparative Examples as samples for Tg measurement. Using a thermal analyzer ("TMA/SS7100" manufactured by Hitachi High-Tech Science Corporation), a load of 98.0 mN was applied to the sample. The temperature was raised from 20°C to 450°C at a rate of 10°C/min. A TMA curve was plotted against the strain (elongation). The temperature at the inflection point of the obtained TMA curve (the temperature corresponding to the peak in the differential curve of the TMA curve) was defined as the glass transition temperature (Tg). A Tg of 350°C or higher was evaluated as "excellent heat resistance." On the other hand, if the Tg is less than 350°C, it is evaluated as having poor heat resistance.

[1%重量減少溫度(TD1)] 將下述實施例及比較例中所獲得之各聚醯亞胺膜(詳細而言,以重量成為10 mg之方式自各積層體取樣所得之聚醯亞胺膜)作為測定用試樣,使用示差熱-熱重量同步測定裝置(Hitachi High-Tech Science公司製造之「TG/DTA7200」),於氮氣氛圍下,以20℃/分鐘之條件自25℃升溫至650℃,以150℃之測定溫度下之試樣重量為基準,將相對於該基準之重量減少1重量%時之測定溫度作為1%重量減少溫度(TD1)。 [1% Weight Loss Temperature (TD1)] The polyimide films obtained in the following Examples and Comparative Examples (specifically, polyimide films sampled from each laminate to a weight of 10 mg) were used as test samples. A differential thermal analyzer (TG/DTA7200, manufactured by Hitachi High-Tech Science Corporation) was used to measure the temperature from 25°C to 650°C at a rate of 20°C/min under a nitrogen atmosphere. The 1% weight loss temperature (TD1) was defined as the temperature at which the sample weight at a measurement temperature of 150°C decreased by 1% by weight relative to the reference weight.

[玻璃基板與聚醯亞胺膜之間有無隆起] 於康寧公司製造之玻璃基板(材質:無鹼玻璃,厚度:0.7 mm,尺寸:100 mm×100 mm)上利用旋轉塗佈機塗佈下述實施例及比較例中所製備之各聚醯胺酸組合物,於空氣中以120℃加熱30分鐘後,於氮氣氛圍下以430℃加熱30分鐘,獲得玻璃基板上具備厚度10 μm之聚醯亞胺膜之積層體。針對所獲得之積層體,目視確認玻璃基板與聚醯亞胺膜之間有無隆起。 [Existence of Bumps Between the Glass Substrate and the Polyimide Film] The polyamide compositions prepared in the following Examples and Comparative Examples were coated onto glass substrates manufactured by Corning (material: alkali-free glass, thickness: 0.7 mm, size: 100 mm × 100 mm) using a spin coater. The coatings were then heated at 120°C in air for 30 minutes and then at 430°C in a nitrogen atmosphere for 30 minutes. Laminates with a 10 μm thick polyimide film on the glass substrate were obtained. The laminates were visually inspected for the presence of bumps between the glass substrate and the polyimide film.

[SiOx膜與聚醯亞胺膜之間有無隆起] 於康寧公司製造之玻璃基板(材質:無鹼玻璃,厚度:0.7 mm,尺寸:100 mm×100 mm)上利用旋轉塗佈機塗佈下述實施例及比較例中所製備之各聚醯胺酸組合物,於空氣中以120℃加熱30分鐘後,於氮氣氛圍下以430℃加熱30分鐘,而於玻璃基板上形成厚度10 μm之聚醯亞胺膜。繼而,於所獲得之聚醯亞胺膜上,利用電漿CVD法積層SiOx膜(厚度:1 μm),將所獲得之積層體於氮氣氛圍下以下述表4所示之加熱條件進行加熱。然後,針對加熱後之積層體,目視確認SiOx膜與聚醯亞胺膜之間有無隆起。再者,SiOx膜與聚醯亞胺膜之間有無隆起係針對下述實施例1~18、比較例1~5及比較例10來進行確認。 [Presence of Bumps Between SiOx Film and Polyimide Film] The polyamide compositions prepared in the following Examples and Comparative Examples were applied to glass substrates (material: alkali-free glass, thickness: 0.7 mm, size: 100 mm × 100 mm) manufactured by Corning Incorporated using a spin coater. The substrates were heated at 120°C in air for 30 minutes and then at 430°C in a nitrogen atmosphere for 30 minutes to form a 10 μm thick polyimide film on the glass substrates. Subsequently, a SiOx film (thickness: 1 μm) was deposited on the resulting polyimide film using plasma CVD. The resulting laminate was heated in a nitrogen atmosphere under the heating conditions shown in Table 4. The heated laminate was then visually inspected for the presence of bulges between the SiOx film and the polyimide film. Furthermore, the presence of bulges between the SiOx film and the polyimide film was inspected for Examples 1 to 18, Comparative Examples 1 to 5, and Comparative Example 10 described below.

[自聚醯亞胺膜產生之氣體之分析] 使用結合熱重量測定裝置(NETZSCH公司製造之「STA449 F5」)與四極質譜儀(日本電子公司製造之「JMS-Q1500GC」)而成之分析裝置,對加熱時自聚醯亞胺膜產生之氣體進行分析。以下,對分析順序進行說明。 [Analysis of Gases Emitted from Polyimide Membranes] Gases generated from polyimide membranes during heating were analyzed using a combined thermogravimetric analyzer (NETZSCH STA449 F5) and a quadrupole mass spectrometer (JEOL JMS-Q1500GC). The analysis procedure is described below.

首先,使用全氟三丁胺作為標準物質,調整上述四極質譜儀之電壓,以使m/z=69之波峰之檢測強度成為800,000。繼而,使用上述熱重量測定裝置,於100 mL/分鐘之流量之氦氣氣流下自60℃之氛圍溫度,以10℃/分鐘之升溫速度對下述實施例及比較例中所獲得之各聚醯亞胺膜(詳細而言,以質量為140 mg之方式自各積層體取樣所得之聚醯亞胺膜)進行加熱,當氛圍溫度達到470℃時利用上述四極質譜儀分析自聚醯亞胺膜產生之氣體。再者,藉由使用上述分析裝置於氦氣氣流下對聚醯亞胺膜進行加熱,而氦氣成為載氣,可利用上述四極質譜儀即時地分析自聚醯亞胺膜產生之氣體。然後,從對氛圍溫度達到470℃時自聚醯亞胺膜產生之氣體利用上述四極質譜儀進行分析所獲得質譜,讀取m/z=20之波峰之檢測強度(20波峰強度)。於20波峰強度為60,000以下之情形時,評價為「於高溫製程中能抑制氟化氫之產生」。另一方面,於20波峰強度超過60,000之情形時,評價為「於高溫製程中無法抑制氟化氫之產生」。First, using perfluorotributylamine as a standard substance, the voltage of the quadrupole mass spectrometer was adjusted to achieve a detection intensity of 800,000 for the peak at m/z = 69. Subsequently, using the thermogravimetric apparatus, the polyimide membranes obtained in the following Examples and Comparative Examples (specifically, polyimide membranes sampled from each laminate at a mass of 140 mg) were heated from an ambient temperature of 60°C at a rate of 10°C/min under a helium flow rate of 100 mL/min. When the ambient temperature reached 470°C, the gases generated from the polyimide membranes were analyzed using the quadrupole mass spectrometer. Furthermore, by heating the polyimide membrane under a helium flow using the aforementioned analysis device, with helium serving as the carrier gas, the gases generated from the polyimide membrane can be analyzed in real time using the aforementioned quadrupole mass spectrometer. The mass spectrum obtained from the gases generated from the polyimide membrane when the atmosphere temperature reached 470°C was analyzed using the aforementioned quadrupole mass spectrometer, and the detection intensity of the peak at m/z = 20 (the 20 peak intensity) was read. If the 20 peak intensity was below 60,000, it was evaluated as "hydrogen fluoride generation was suppressed during the high-temperature process." On the other hand, if the 20 peak intensity exceeded 60,000, it was evaluated as "hydrogen fluoride generation was not suppressed during the high-temperature process."

<聚醯亞胺膜之製作> 以下,對實施例及比較例之聚醯亞胺膜(積層體)之製作方法進行說明。再者,以下,用下述簡稱記載化合物及試劑類。又,製作聚醯亞胺膜時所使用之聚醯胺酸溶液之製備均於氮氣氛圍下進行。 NMP:N-甲基-2-吡咯啶酮 PMDA:均苯四甲酸二酐 BPAF:9,9-雙(3,4-二羧基苯基)茀二酐 BPDA:3,3',4,4'-聯苯四羧酸二酐 ODPA:4,4'-氧二鄰苯二甲酸酐 4-BAAB:4-胺基苯甲酸4-胺基苯酯 PDA:對苯二胺 TFMB:2,2'-雙(三氟甲基)聯苯胺 ODA:4,4'-二胺基二苯醚 TPP:磷酸三苯酯 TMP:磷酸三甲酯 DEPi:亞磷酸二乙酯 TPPi:亞磷酸三苯酯 PEP-36:3,9-雙(2,6-二第三丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5.5]十一烷 3010:亞磷酸三異癸酯 PX-200:間苯二酚聚(二-2,6-二甲苯基)磷酸酯 CR-741:縮合磷酸酯(大八化學工業製造之「CR-741」) DBA:己二酸二丁酯 BXA-N:己二酸二[2-(2-丁氧基乙氧基)乙酯] PEG600:聚乙二醇(平均分子量560~640) <Polyimide Membrane Preparation> The following describes methods for preparing polyimide membranes (laminated structures) in Examples and Comparative Examples. Compounds and reagents are described using the following abbreviations. The polyamide solutions used in preparing the polyimide membranes were prepared under a nitrogen atmosphere. NMP: N-methyl-2-pyrrolidone PMDA: Pyromellitic dianhydride BPAF: 9,9-Bis(3,4-dicarboxyphenyl)fluorene dianhydride BPDA: 3,3',4,4'-Biphenyltetracarboxylic dianhydride ODPA: 4,4'-Oxydiphthalic anhydride 4-BAAB: 4-aminophenyl 4-aminobenzoate PDA: p-phenylenediamine TFMB: 2,2'-Bis(trifluoromethyl)benzidine ODA: 4,4'-Diaminodiphenyl ether TPP: Triphenyl phosphate TMP: Trimethyl phosphate DEPi: Diethyl phosphite TPPi: Triphenyl phosphite PEP-36: 3,9-Bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxo-3,9-diphosphaspiro[5.5]undecane 3010: Triisodecyl phosphite PX-200: Resorcinol poly(di-2,6-xylyl) phosphate CR-741: Condensed phosphate ("CR-741" manufactured by Daba Chemical Industries) DBA: Dibutyl adipate BXA-N: Di[2-(2-butoxyethoxy)ethyl adipate] PEG600: Polyethylene glycol (average molecular weight 560-640)

[聚醯胺酸溶液之製備] (聚醯胺酸溶液PA-2之製備) 向安裝有具備不鏽鋼製攪拌棒之攪拌機及氮氣導入管之300 mL之玻璃製可分離式燒瓶中,添加40.0 g之NMP作為聚合用有機溶劑。繼而,一面攪拌燒瓶內容物,一面將5.453 g之TFMB加入燒瓶中進行溶解。繼而,向燒瓶內容物中添加2.439 g之PMDA、0.788 g之BPAF、及1.265 g之BPDA之後,於溫度25℃之氛圍下,將燒瓶內容物攪拌24小時,而獲得聚醯胺酸溶液PA-2。 [Preparation of Polyamine Solution] (Preparation of Polyamine Solution PA-2) To a 300 mL glass separable flask equipped with a stirrer with a stainless steel stir bar and a nitrogen inlet, 40.0 g of NMP was added as the polymerization organic solvent. While stirring, 5.453 g of TFMB was added and dissolved. Subsequently, 2.439 g of PMDA, 0.788 g of BPAF, and 1.265 g of BPDA were added to the flask. The contents were stirred at 25°C for 24 hours to obtain Polyamine Solution PA-2.

(聚醯胺酸溶液PA-1及PA-3~PA-10之製備) 將所使用之酸二酐及其饋入比率、所使用之二胺及其饋入比率、以及所使用之二胺之合計物質量相對於所使用之酸二酐之合計物質量的比設為如表1所示,除此之外,藉由與聚醯胺酸溶液PA-2相同之方法,分別製備聚醯胺酸溶液PA-1及PA-3~PA-10。再者,關於聚醯胺酸溶液PA-1及PA-3~PA-10之任一者,酸二酐之合計物質量均與聚醯胺酸溶液PA-2相同。 (Preparation of Polyamine Solutions PA-1 and PA-3 to PA-10) Polyamine solutions PA-1 and PA-3 to PA-10 were prepared using the same method as polyamine solution PA-2, except that the acid dianhydrides used and their feed ratios, the diamines used and their feed ratios, and the ratio of the total mass of the diamines used to the total mass of the acid dianhydrides used were set as shown in Table 1. Furthermore, the total mass of the acid dianhydrides in each of polyamine solutions PA-1 and PA-3 to PA-10 was the same as that in polyamine solution PA-2.

再者,表1中,「-」意指未使用該成分。又,表1中,「酸二酐」一欄之數值係各酸二酐相對於所使用之酸二酐總量的含有率(單位:莫耳%)。表1中,「二胺」一欄之數值係各二胺相對於所使用之二胺之總量的含有率(單位:莫耳%)。表1中,「比」意指所使用之二胺之合計物質量相對於所使用之酸二酐之合計物質量的比(二胺之合計物質量/酸二酐之合計物質量)。又,針對聚醯胺酸溶液PA-1~PA-10之任一者,所製備之聚醯胺酸溶液中之聚醯胺酸之各殘基的莫耳分率均與聚醯胺酸之合成所使用之各單體(二胺及四羧酸二酐)的莫耳分率一致。In Table 1, "-" means that the component was not used. Furthermore, in Table 1, the values in the "Acid Dianhydride" column are the content ratios of each acid dianhydride relative to the total amount of acid dianhydrides used (unit: mole %). In Table 1, the values in the "Diamine" column are the content ratios of each diamine relative to the total amount of diamines used (unit: mole %). In Table 1, "ratio" means the ratio of the total mass of diamines used to the total mass of acid dianhydrides used (total mass of diamines/total mass of acid dianhydrides). Furthermore, for any of the polyamic acid solutions PA-1 to PA-10, the molar fractions of the various residual groups of the polyamic acid in the prepared polyamic acid solution were consistent with the molar fractions of the various monomers (diamine and tetracarboxylic dianhydride) used in the synthesis of the polyamic acid.

[表1] 聚醯胺酸溶液 酸二酐[莫耳%] 二胺[莫耳%] PMDA BPDA BPAF ODPA TFMB 4-BAAB ODA PDA PA-1 60 25 15 - 100 - - - 0.99 PA-2 65 25 10 - 100 - - - 0.99 PA-3 65 25 10 - 100 - - - 1.02 PA-4 75 15 10 - 100 - - - 0.99 PA-5 80 - 10 10 100 - - - 0.99 PA-6 - 90 10 - 40 60 - - 1.00 PA-7 - 90 10 - 60 40 - - 1.00 PA-8 - 90 10 - 40 - 60 - 1.00 PA-9 - 90 10 - 60 - 40 - 1.00 PA-10 - 100 - - - - - 100 1.00 [Table 1] Polyamine solution Acid dianhydride [mol %] Diamine [mol %] Compare PMDA BPDA BPAF ODPA TFMB 4-BAAB ODA PDA PA-1 60 25 15 - 100 - - - 0.99 PA-2 65 25 10 - 100 - - - 0.99 PA-3 65 25 10 - 100 - - - 1.02 PA-4 75 15 10 - 100 - - - 0.99 PA-5 80 - 10 10 100 - - - 0.99 PA-6 - 90 10 - 40 60 - - 1.00 PA-7 - 90 10 - 60 40 - - 1.00 PA-8 - 90 10 - 40 - 60 - 1.00 PA-9 - 90 10 - 60 - 40 - 1.00 PA-10 - 100 - - - - - 100 1.00

[實施例1] 於氮氣氛圍下,向聚醯胺酸溶液PA-1中添加作為塑化劑之TMP,將所獲得之混合物攪拌5分鐘而獲得聚醯胺酸組合物。相對於聚醯胺酸溶液PA-1中之聚醯胺酸100重量份,TMP之添加量為1重量份。使用旋轉塗佈機將所獲得之聚醯胺酸組合物塗佈於玻璃基板(康寧公司製造,材質:無鹼玻璃,厚度:0.7 mm,尺寸:100 mm×100 mm)上,於空氣中以120℃加熱30分鐘後,於氮氣氛圍下以430℃加熱30分鐘,獲得玻璃基板上具備厚度10 μm之聚醯亞胺膜的積層體。 [Example 1] TMP was added as a plasticizer to polyimide solution PA-1 under a nitrogen atmosphere, and the resulting mixture was stirred for 5 minutes to obtain a polyimide composition. The amount of TMP added was 1 part by weight per 100 parts by weight of polyimide in polyimide solution PA-1. The resulting polyimide composition was coated onto a glass substrate (Corning Incorporated, material: alkali-free glass, thickness: 0.7 mm, size: 100 mm × 100 mm) using a spin coater. The coating was then heated at 120°C in air for 30 minutes, and then at 430°C in a nitrogen atmosphere for 30 minutes. A laminate having a 10 μm thick polyimide film on the glass substrate was obtained.

[實施例2~20及比較例1~10] 將所使用之聚醯胺酸溶液之種類、以及所使用之塑化劑之種類及添加量設為如表2所示,除此之外,藉由與實施例1相同之方法,獲得玻璃基板上具備厚度10 μm之聚醯亞胺膜的積層體。再者,表2中,「-」意指未使用塑化劑。由此,比較例1~10中,分別使用聚醯胺酸溶液PA-1~PA-10作為聚醯胺酸組合物。又,表2中,塑化劑之添加量係相對於所使用之聚醯胺酸溶液中之聚醯胺酸100重量份的添加量(單位:重量份)。 [Examples 2-20 and Comparative Examples 1-10] A laminate having a 10 μm thick polyimide film on a glass substrate was obtained by the same method as in Example 1, except that the type of polyimide solution used, and the type and amount of plasticizer used, were set as shown in Table 2. In Table 2, "-" indicates that no plasticizer was used. Therefore, in Comparative Examples 1-10, polyimide solutions PA-1 to PA-10, respectively, were used as the polyimide composition. In Table 2, the amount of plasticizer added is expressed in parts by weight relative to 100 parts by weight of the polyimide in the polyimide solution used.

[表2] 聚醯胺酸溶液之種類 塑化劑 種類 添加量 [重量份] 實施例1 PA-1 TMP 1 實施例2 PA-2 TMP 1 實施例3 PA-2 TMP 5 實施例4 PA-2 TPP 1 實施例5 PA-2 TPP 5 實施例6 PA-2 DEPi 1 實施例7 PA-2 DEPi 5 實施例8 PA-2 TPPi 1 實施例9 PA-2 PX-200 1 實施例10 PA-2 CR-741 1 實施例11 PA-2 PEG600 1 實施例12 PA-2 PEG600 5 實施例13 PA-2 DBA 1 實施例14 PA-2 BXA-N 1 實施例15 PA-3 PX-200 1 實施例16 PA-4 PEP-36 0.05 實施例17 PA-4 3010 0.05 實施例18 PA-5 PX-200 1 實施例19 PA-6 TPP 1 實施例20 PA-7 TPP 1 比較例1 PA-1 - 比較例2 PA-2 - 比較例3 PA-3 - 比較例4 PA-4 - 比較例5 PA-5 - 比較例6 PA-6 - 比較例7 PA-7 - 比較例8 PA-8 - 比較例9 PA-9 - 比較例10 PA-10 - [Table 2] Types of polyamine solutions Plasticizer Kind Addition amount [parts by weight] Example 1 PA-1 TMP 1 Example 2 PA-2 TMP 1 Example 3 PA-2 TMP 5 Example 4 PA-2 TPP 1 Example 5 PA-2 TPP 5 Example 6 PA-2 DEPi 1 Example 7 PA-2 DEPi 5 Example 8 PA-2 TPPi 1 Example 9 PA-2 PX-200 1 Example 10 PA-2 CR-741 1 Example 11 PA-2 PEG600 1 Example 12 PA-2 PEG600 5 Example 13 PA-2 DBA 1 Example 14 PA-2 BXA-N 1 Example 15 PA-3 PX-200 1 Example 16 PA-4 PEP-36 0.05 Example 17 PA-4 3010 0.05 Example 18 PA-5 PX-200 1 Example 19 PA-6 TPP 1 Example 20 PA-7 TPP 1 Comparative example 1 PA-1 - Comparative example 2 PA-2 - Comparative example 3 PA-3 - Comparative example 4 PA-4 - Comparative example 5 PA-5 - Comparative example 6 PA-6 - Comparative example 7 PA-7 - Comparative example 8 PA-8 - Comparative example 9 PA-9 - Comparative example 10 PA-10 -

<物性及評價結果> 針對實施例1~20及比較例1~10之各者,將物性及評價結果示於表3及表4中。再者,表3中,「-」意指未進行測定。又,表3中,「與玻璃基板之間有無隆起」係指玻璃基板與聚醯亞胺膜之間有無隆起。又,表4中,「與SiOx膜之間有無隆起」係指SiOx膜與聚醯亞胺膜之間有無隆起。 <Physical Properties and Evaluation Results> Tables 3 and 4 show the physical properties and evaluation results for Examples 1-20 and Comparative Examples 1-10. In Table 3, "-" indicates that the measurement was not performed. Furthermore, in Table 3, "presence of bulging between the glass substrate and the polyimide film" refers to the presence of bulging between the glass substrate and the polyimide film. Furthermore, in Table 4, "presence of bulging between the SiOx film and the polyimide film" refers to the presence of bulging between the SiOx film and the polyimide film.

又,圖1中,示出了針對實施例18及比較例5,按照上述[自聚醯亞胺膜產生之氣體之分析]中所記載之方法,利用四極質譜儀分析自聚醯亞胺膜產生之氣體所獲得的結果。圖1中,縱軸表示檢測強度,橫軸表示溫度(氛圍溫度)。又,圖1中,實線表示比較例5中之m/z=20之波峰之檢測強度之變化,虛線表示實施例18中之m/z=20之波峰之檢測強度之變化。如圖1所示,可知實施例18與比較例5相比,氛圍溫度470℃附近之m/z=20之波峰之檢測強度較小,因此能抑制於高溫製程中使用時之氟化氫之產生。FIG1 shows the results of analyzing gases generated from polyimide membranes using a quadrupole mass spectrometer according to the method described in [Analysis of Gases Generated from Polyimide Membranes] for Example 18 and Comparative Example 5. In FIG1 , the vertical axis represents detection intensity, and the horizontal axis represents temperature (ambient temperature). In FIG1 , the solid line represents the change in detection intensity of the peak at m/z = 20 in Comparative Example 5, while the dashed line represents the change in detection intensity of the peak at m/z = 20 in Example 18. As shown in FIG1 , it can be seen that Example 18 has a smaller detection intensity of the peak at m/z=20 near an ambient temperature of 470°C than Comparative Example 5, thereby suppressing the generation of hydrogen fluoride when used in a high-temperature process.

[表3] YI 霧度 [%] 內部應力 [MPa] Tg [℃] TD1 [℃] 與玻璃基板之間有無隆起 20波峰強度 實施例1 8 0.3 17 >350 >500 23,635 實施例2 12 0.7 11 >350 >500 24,507 實施例3 12 0.8 18 >350 >500 24,369 實施例4 14 0.4 9 >350 >500 20,307 實施例5 11 0.4 11 >350 >500 21,918 實施例6 11 0.3 10 >350 >500 26,389 實施例7 10 0.3 9 >350 >500 51,397 實施例8 12 0.7 19 >350 >500 18,470 實施例9 10 0.3 13 >350 >500 19,806 實施例10 10 0.3 12 >350 >500 24,477 實施例11 16 0.3 13 >350 >500 59,475 實施例12 17 0.5 12 >350 >500 47,211 實施例13 9 0.3 11 >350 >500 54,141 實施例14 9 0.4 11 >350 >500 41,041 實施例15 9 0.3 10 >350 >500 22,117 實施例16 8 0.3 13 >350 >500 27,097 實施例17 8 0.5 15 >350 >500 26,638 實施例18 9 0.3 13 >350 >500 21,279 實施例19 9 0.6 5 >350 >500 13,597 實施例20 8 0.7 10 >350 >500 16,719 比較例1 8 0.2 18 >350 >500 75,046 比較例2 12 0.3 11 >350 >500 76,916 比較例3 11 0.3 3 >350 >500 70,527 比較例4 10 0.4 2 >350 >500 74,922 比較例5 11 0.2 2 >350 >500 77,896 比較例6 11 0.4 2 >350 >500 60,524 比較例7 14 0.5 1 >350 >500 64,170 比較例8 20 2.3 31 292 >500 19,249 比較例9 16 2.6 27 300 >500 32,914 比較例10 28 0.5 3 >350 >500 - [Table 3] YI Haze[%] Internal stress [MPa] Tg [℃] TD1 [℃] Is there any bulge between the glass substrate? 20 peak intensity Example 1 8 0.3 17 >350 >500 without 23,635 Example 2 12 0.7 11 >350 >500 without 24,507 Example 3 12 0.8 18 >350 >500 without 24,369 Example 4 14 0.4 9 >350 >500 without 20,307 Example 5 11 0.4 11 >350 >500 without 21,918 Example 6 11 0.3 10 >350 >500 without 26,389 Example 7 10 0.3 9 >350 >500 without 51,397 Example 8 12 0.7 19 >350 >500 without 18,470 Example 9 10 0.3 13 >350 >500 without 19,806 Example 10 10 0.3 12 >350 >500 without 24,477 Example 11 16 0.3 13 >350 >500 without 59,475 Example 12 17 0.5 12 >350 >500 without 47,211 Example 13 9 0.3 11 >350 >500 without 54,141 Example 14 9 0.4 11 >350 >500 without 41,041 Example 15 9 0.3 10 >350 >500 without 22,117 Example 16 8 0.3 13 >350 >500 without 27,097 Example 17 8 0.5 15 >350 >500 without 26,638 Example 18 9 0.3 13 >350 >500 without 21,279 Example 19 9 0.6 5 >350 >500 without 13,597 Example 20 8 0.7 10 >350 >500 without 16,719 Comparative example 1 8 0.2 18 >350 >500 without 75,046 Comparative example 2 12 0.3 11 >350 >500 without 76,916 Comparative example 3 11 0.3 3 >350 >500 without 70,527 Comparative example 4 10 0.4 2 >350 >500 without 74,922 Comparative example 5 11 0.2 2 >350 >500 without 77,896 Comparative example 6 11 0.4 2 >350 >500 without 60,524 Comparative example 7 14 0.5 1 >350 >500 without 64,170 Comparative example 8 20 2.3 31 292 >500 without 19,249 Comparative example 9 16 2.6 27 300 >500 without 32,914 Comparative example 10 28 0.5 3 >350 >500 have -

[表4] 與SiOx膜之間有無隆起 加熱條件: 400℃、60分鐘 加熱條件: 430℃、60分鐘 加熱條件: 470℃、10分鐘 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 實施例10 實施例11 實施例12 實施例13 實施例14 實施例15 實施例16 實施例17 實施例18 比較例1 比較例2 比較例3 比較例4 比較例5 比較例10 [Table 4] Is there any bulge between the SiOx film? Heating conditions: 400℃, 60 minutes Heating conditions: 430℃, 60 minutes Heating conditions: 470℃, 10 minutes Example 1 without without without Example 2 without without without Example 3 without without without Example 4 without have without Example 5 without without without Example 6 without have without Example 7 without without have Example 8 without without without Example 9 without without without Example 10 without without without Example 11 without have have Example 12 without without have Example 13 without without have Example 14 without without without Example 15 without without without Example 16 without without have Example 17 without without have Example 18 without without without Comparative example 1 have have have Comparative example 2 have have have Comparative example 3 have have have Comparative example 4 have have have Comparative example 5 have have have Comparative example 10 without without without

如上所述,於使用含有具有結構單元(1)之聚醯胺酸及塑化劑之聚醯胺酸組合物的實施例1~20中,滿足下述(1)~(6)之全部條件。 (1)YI為20以下。 (2)霧度未達1.0%。 (3)內部應力為30 MPa以下。 (4)Tg為350℃以上。 (5)TD1為500℃以上。 (6)20波峰強度為60,000以下。 As described above, in Examples 1 to 20 using a polyamine composition containing a polyamine having a structural unit (1) and a plasticizer, all of the following conditions (1) to (6) are satisfied. (1) YI is 20 or less. (2) Haze is less than 1.0%. (3) Internal stress is 30 MPa or less. (4) Tg is 350°C or more. (5) TD1 is 500°C or more. (6) 20 peak strength is 60,000 or less.

比較例1~7中,20波峰強度超過60,000。由此,比較例1~7中所獲得之聚醯亞胺膜於高溫製程中無法抑制氟化氫之產生。比較例8及9中,Tg未達350℃。由此,比較例8及9中所獲得之聚醯亞胺膜之耐熱性欠佳。比較例10中,YI超過20。由此,比較例10中所獲得之聚醯亞胺膜未能減少著色。In Comparative Examples 1-7, the 20 peak intensity exceeded 60,000. Therefore, the polyimide films obtained in Comparative Examples 1-7 were unable to suppress the generation of hydrogen fluoride during high-temperature processing. In Comparative Examples 8 and 9, the Tg did not reach 350°C. Therefore, the polyimide films obtained in Comparative Examples 8 and 9 had poor heat resistance. In Comparative Example 10, the YI exceeded 20. Therefore, the polyimide film obtained in Comparative Example 10 failed to reduce coloration.

以上結果表明,由本發明之聚醯胺酸組合物所獲得之聚醯亞胺不僅著色性較低,透明性及耐熱性優異,而且於高溫製程中能抑制氟化氫之產生。The above results show that the polyimide obtained from the polyamic acid composition of the present invention not only has low coloration, excellent transparency and heat resistance, but also can inhibit the generation of hydrogen fluoride during high-temperature processes.

圖1係表示利用四極質譜儀對實施例18及比較例5之聚醯亞胺膜進行分析所獲得之結果的曲線圖。FIG1 is a graph showing the results of analyzing the polyimide membranes of Example 18 and Comparative Example 5 using a quadrupole mass spectrometer.

Claims (14)

一種聚醯胺酸組合物,其含有包含下述通式(1)所表示之結構單元之聚醯胺酸、及塑化劑,且 上述聚醯胺酸具有9,9-雙(3,4-二羧基苯基)茀二酐作為下述通式(1)中之X; [化1] (上述通式(1)中, R 1及R 2分別獨立地表示氫原子、一價脂肪族基或一價芳香族基, X表示四價有機基)。 A polyamine composition comprising a polyamine comprising a structural unit represented by the following general formula (1) and a plasticizer, wherein the polyamine has 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride as X in the following general formula (1); [Chemical 1] (In the above general formula (1), R1 and R2 each independently represent a hydrogen atom, a monovalent aliphatic group or a monovalent aromatic group, and X represents a tetravalent organic group). 如請求項1之聚醯胺酸組合物,其中上述通式(1)中,R 1及R 2均表示氫原子。 The polyamine composition of claim 1, wherein in the general formula (1), R 1 and R 2 both represent hydrogen atoms. 如請求項1或2之聚醯胺酸組合物,其中上述聚醯胺酸進而具有選自由下述化學式(2)所表示之四價有機基、下述化學式(3)所表示之四價有機基、及下述化學式(5)所表示之四價有機基所組成之群中之一種以上作為上述通式(1)中之X; [化2] The polyamine composition of claim 1 or 2, wherein the polyamine further comprises, as X in the general formula (1), one or more groups selected from the group consisting of a tetravalent organic group represented by the following chemical formula (2), a tetravalent organic group represented by the following chemical formula (3), and a tetravalent organic group represented by the following chemical formula (5); [Chemical 2] . 如請求項1或2之聚醯胺酸組合物,其中相對於上述聚醯胺酸之全部結構單元,上述通式(1)所表示之結構單元之含有率為50莫耳%以上100莫耳%以下。The polyamine composition of claim 1 or 2, wherein the content of the structural unit represented by the general formula (1) is 50 mol% or more and 100 mol% or less relative to all the structural units of the polyamine. 如請求項1或2之聚醯胺酸組合物,其中相對於上述聚醯胺酸100重量份,上述塑化劑之量為20重量份以下。The polyamine composition of claim 1 or 2, wherein the amount of the plasticizer is 20 parts by weight or less relative to 100 parts by weight of the polyamine. 如請求項1或2之聚醯胺酸組合物,其中上述塑化劑為選自由含磷化合物、聚伸烷基二醇及脂肪族二元酸酯所組成之群中之一種以上。The polyamic acid composition of claim 1 or 2, wherein the plasticizer is one or more selected from the group consisting of phosphorus-containing compounds, polyalkylene glycols, and aliphatic dibasic acid esters. 如請求項1或2之聚醯胺酸組合物,其進而含有有機溶劑。The polyamine composition of claim 1 or 2 further comprises an organic solvent. 一種聚醯亞胺,其係如請求項1至7中任一項之聚醯胺酸組合物所包含之上述聚醯胺酸之醯亞胺化物。A polyimide, which is an imide of the polyamic acid contained in the polyamic acid composition of any one of claims 1 to 7. 如請求項8之聚醯亞胺,其1%重量減少溫度為500℃以上,上述1%重量減少溫度,係以150℃之測定溫度下之試樣重量為基準,相對於該基準之重量減少1重量%時之測定溫度。For example, the polyimide of claim 8 has a 1% weight loss temperature of 500°C or higher. The 1% weight loss temperature is the temperature at which the weight of the sample decreases by 1% by weight relative to a test temperature of 150°C. 一種聚醯亞胺膜,其包含如請求項8或9之聚醯亞胺。A polyimide film comprising the polyimide of claim 8 or 9. 如請求項10之聚醯亞胺膜,其黃度為20以下。The polyimide film of claim 10 has a yellowness index of 20 or less. 一種積層體,其具有支持體、及如請求項10或11之聚醯亞胺膜。A laminate comprising a support and the polyimide film according to claim 10 or 11. 一種積層體之製造方法,其係具有支持體及聚醯亞胺膜之積層體之製造方法,且 藉由將如請求項7之聚醯胺酸組合物塗佈於支持體上,而形成包含上述聚醯胺酸及上述塑化劑之塗佈膜,對上述塗佈膜進行加熱而將上述聚醯胺酸進行醯亞胺化。 A method for producing a laminate comprising a support and a polyimide film, wherein the polyimide composition of claim 7 is coated on the support to form a coating film comprising the polyimide and the plasticizer, and the coating film is heated to imidize the polyimide. 一種電子裝置,其具有如請求項10或11之聚醯亞胺膜、及配置於上述聚醯亞胺膜上之電子元件。An electronic device comprising the polyimide film of claim 10 or 11, and an electronic element disposed on the polyimide film.
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