TWI889069B - Control method, device, equipment, medium and product for semiconductor material transport - Google Patents
Control method, device, equipment, medium and product for semiconductor material transport Download PDFInfo
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- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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Abstract
本申請實施例公開了一種半導體物料搬送的控制方法、裝置、設備、介質及產品,該方法應用於搬送設備控制器,通過搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,其中第一搬送命令包括從該倉庫搬送該目標半導體物料至第一工藝設備的目標裝載口,然後從該第一工藝設備獲取第一工藝設備的目標裝載口的裝載口狀態,當該裝載口狀態異常時,控制該搬送設備停止執行該第一搬送命令。The present application embodiment discloses a control method, device, equipment, medium and product for semiconductor material transportation. The method is applied to a transportation equipment controller, and the transportation equipment controller responds to a first transportation command to control the transportation equipment to obtain a target semiconductor material from a warehouse, wherein the first transportation command includes transporting the target semiconductor material from the warehouse to a target loading port of a first process equipment, and then obtaining the loading port status of the target loading port of the first process equipment from the first process equipment. When the loading port status is abnormal, the transportation equipment is controlled to stop executing the first transportation command.
Description
本申請主張在2023年05月31日在中國提交的中國專利申請No. 202310632293.4的優先權,其全部內容通過引用包含於此。This application claims priority to Chinese Patent Application No. 202310632293.4 filed in China on May 31, 2023, the entire contents of which are incorporated herein by reference.
本申請實施例涉及控制技術領域,尤其涉及一種半導體物料搬送的控制方法、裝置、設備、電腦可讀儲存介質及電腦程式產品。The present application embodiment relates to the field of control technology, and more particularly to a control method, device, equipment, computer-readable storage medium and computer program product for semiconductor material transport.
在半導體生產過程中,當工藝設備需要物料時,通常通過搬送設備從倉庫將物料搬送至該工藝設備,以滿足該工藝設備的生產需要。In the semiconductor production process, when a process equipment needs materials, the materials are usually transported from a warehouse to the process equipment through a transport device to meet the production needs of the process equipment.
通常情況下,當工藝設備需要物料時,會將裝載口為空的狀態通過設備自動化系統(Equipment Automation Program,EAP)上報至製造執行系統(Manufacturing Execution System,MES),製造執行系統生成將物料從倉庫搬送至該工藝設備的命令,然後將該命令發送至物料控制系統(Material Control System,MCS),物料控制系統根據該命令發送至對應的搬送設備控制器,設備控制器根據該命令控制搬送設備按照該命令將物料從倉庫搬送至該工藝設備。Normally, when the process equipment needs materials, the empty loading port status will be reported to the Manufacturing Execution System (MES) through the Equipment Automation Program (EAP). The Manufacturing Execution System generates a command to transport the materials from the warehouse to the process equipment, and then sends the command to the Material Control System (MCS). The Material Control System sends the command to the corresponding transport equipment controller according to the command. The equipment controller controls the transport equipment according to the command to transport the materials from the warehouse to the process equipment.
但是在實際過程中,工藝設備可能存在異常,而搬送設備只有在到達工藝設備的裝載口時才能獲知該異常情況,因此搬送的路程和時間被浪費,影響搬送效率。However, in actual processes, process equipment may have anomalies, and the transport equipment can only be informed of the anomaly when it reaches the loading port of the process equipment. Therefore, the transport distance and time are wasted, affecting the transport efficiency.
因此,業界亟需一種搬送效率較高的半導體物料搬送的控制方法。Therefore, the industry is in urgent need of a control method for transporting semiconductor materials with higher transport efficiency.
有鑑於此,本申請實施例期望提供一種半導體物料搬送的控制方法,該方法能夠提高半導體物料的搬送效率。本申請還提供了該方法對應的裝置、設備、介質以及程式產品。In view of this, the embodiment of the present application is expected to provide a control method for semiconductor material transport, which can improve the transport efficiency of semiconductor materials. The present application also provides a device, equipment, medium and program product corresponding to the method.
本申請實施例的技術方案是這樣實現的:The technical solution of this application embodiment is implemented as follows:
第一方面,本申請實施例提供了一種半導體物料搬送的控制方法,所述方法應用於搬送設備控制器,包括:In a first aspect, the present application embodiment provides a control method for semiconductor material transport, the method being applied to a transport equipment controller, comprising:
響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,所述第一搬送命令包括從所述倉庫搬送所述目標半導體物料至第一工藝設備的目標裝載口;In response to a first transport command, controlling the transport equipment to obtain a target semiconductor material from a warehouse, wherein the first transport command includes transporting the target semiconductor material from the warehouse to a target loading port of a first process equipment;
從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態;Obtaining a loading port status of a target loading port of the first process equipment from the first process equipment;
當所述裝載口狀態異常時,控制所述搬送設備停止執行所述第一搬送命令。When the loading port is in an abnormal state, the transport device is controlled to stop executing the first transport command.
在一些可能的實現方式中,所述方法還包括:In some possible implementations, the method further includes:
上報所述裝載口的異常狀態;Report abnormal status of the loading port;
獲取第二搬送命令,所述第二搬送命令包括搬送所述目標半導體物料至第二工藝設備的目標裝載口;Obtaining a second transport command, wherein the second transport command includes transporting the target semiconductor material to a target loading port of a second process equipment;
控制所述搬送設備將所述目標半導體物料搬送至所述第二工藝設備的目標裝載口。The transporting device is controlled to transport the target semiconductor material to a target loading port of the second process device.
在一些可能的實現方式中,所述從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態,包括:In some possible implementations, obtaining the loading port status of the target loading port of the first process equipment from the first process equipment includes:
通過工業乙太網協定通訊方式,從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The loading port status of the target loading port of the first process equipment is obtained from the first process equipment through industrial Ethernet protocol communication.
在一些可能的實現方式中,所述搬送設備包括自動導向搬運車和空中走行式無人搬送車中的至少一種。In some possible implementations, the transport equipment includes at least one of an automatic guided vehicle and an aerial unmanned transport vehicle.
在一些可能的實現方式中,所述從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態,包括:In some possible implementations, obtaining the loading port status of the target loading port of the first process equipment from the first process equipment includes:
從所述第一工藝設備的目標裝載口獲取所述第一工藝設備的目標裝載口的裝載口狀態。A loading port state of the target loading port of the first process equipment is obtained from the target loading port of the first process equipment.
在一些可能的實現方式中,所述從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態,包括:In some possible implementations, obtaining the loading port status of the target loading port of the first process equipment from the first process equipment includes:
按照固定的週期從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The load port status of the target load port of the first process equipment is obtained from the first process equipment at a fixed period.
第二方面,本申請實施例提供了一種半導體物料搬送的控制裝置,所述裝置部署於搬送設備控制器,包括:In a second aspect, the present application embodiment provides a control device for semiconductor material transport, wherein the device is deployed in a transport equipment controller, and comprises:
控制模組,用於響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,所述第一搬送命令包括從所述倉庫搬送所述目標半導體物料至第一工藝設備的目標裝載口;A control module, configured to control a transport device to obtain a target semiconductor material from a warehouse in response to a first transport command, wherein the first transport command includes transporting the target semiconductor material from the warehouse to a target loading port of a first process device;
通信模組,用於從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態;a communication module, configured to obtain a loading port status of a target loading port of the first process equipment from the first process equipment;
所述控制模組,還用於當所述裝載口狀態異常時,控制所述搬送設備停止執行所述第一搬送命令。The control module is also used to control the transport device to stop executing the first transport command when the loading port is in an abnormal state.
在一些可能的實現方式中,所述通信模組還用於:In some possible implementations, the communication module is further used to:
上報所述裝載口的異常狀態;Report abnormal status of the loading port;
獲取第二搬送命令,所述第二搬送命令包括搬送所述目標半導體物料至第二工藝設備的目標裝載口;Obtaining a second transport command, wherein the second transport command includes transporting the target semiconductor material to a target loading port of a second process equipment;
所述控制模組還用於控制所述搬送設備將所述目標半導體物料搬送至所述第二工藝設備的目標裝載口。The control module is also used to control the transporting equipment to transport the target semiconductor material to the target loading port of the second process equipment.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
通過工業乙太網協定通訊方式,從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The loading port status of the target loading port of the first process equipment is obtained from the first process equipment through industrial Ethernet protocol communication.
在一些可能的實現方式中,所述搬送設備包括自動導向搬運車和空中走行式無人搬送車中的至少一種。In some possible implementations, the transport equipment includes at least one of an automatic guided vehicle and an aerial unmanned transport vehicle.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
從所述第一工藝設備的目標裝載口獲取所述第一工藝設備的目標裝載口的裝載口狀態。A loading port state of the target loading port of the first process equipment is obtained from the target loading port of the first process equipment.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
按照固定的週期從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The load port status of the target load port of the first process equipment is obtained from the first process equipment at a fixed period.
第三方面,本申請實施例提供了一種設備,設備包括處理器和儲存器。處理器、儲存器進行相互的通信。處理器用於執行儲存器中儲存的指令,以使得設備執行如第一方面或第一方面的任一種實現方式中的半導體物料搬送的控制方法。In a third aspect, an embodiment of the present application provides a device, the device comprising a processor and a memory. The processor and the memory communicate with each other. The processor is used to execute instructions stored in the memory, so that the device executes the control method for semiconductor material transportation in the first aspect or any implementation of the first aspect.
第四方面,本申請提供一種電腦可讀儲存介質,電腦可讀儲存介質中儲存有指令,指令指示設備執行上述第一方面或第一方面的任一種實現方式所述的半導體物料搬送的控制方法。In a fourth aspect, the present application provides a computer-readable storage medium in which instructions are stored, and the instructions instruct a device to execute the control method for semiconductor material transport described in the first aspect or any one of the implementations of the first aspect.
第五方面,本申請提供了一種包含指令的電腦程式產品,當其在設備上運行時,使得設備執行上述第一方面或第一方面的任一種實現方式所述的半導體物料搬送的控制方法。In a fifth aspect, the present application provides a computer program product comprising instructions, which, when executed on a device, enables the device to execute the control method for semiconductor material transport described in the first aspect or any one of the implementations of the first aspect.
本申請在上述各方面提供的實現方式的基礎上,還可以進行進一步組合以提供更多實現方式。Based on the implementation methods provided in the above aspects, this application can be further combined to provide more implementation methods.
從以上技術方案可以看出,本申請實施例具有以下優點:From the above technical solutions, it can be seen that the present application embodiment has the following advantages:
本申請實施例提供了一種半導體物料搬送的控制方法,該方法通過搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,其中第一搬送命令包括從該倉庫搬送該目標半導體物料至第一工藝設備的目標裝載口,然後從該第一工藝設備獲取第一工藝設備的目標裝載口的裝載口狀態,當該裝載口狀態異常時,控制該搬送設備停止執行該第一搬送命令。由此,在搬送過程中,搬送設備可以及時獲取目標裝載口的裝載口狀態,當異常時控制搬送設備及時停止,從而避免無效搬送,提高搬送效率。The embodiment of the present application provides a control method for semiconductor material transport, wherein the method controls the transport equipment to obtain target semiconductor materials from a warehouse by a transport equipment controller in response to a first transport command, wherein the first transport command includes transporting the target semiconductor materials from the warehouse to a target loading port of a first process equipment, and then obtaining the loading port status of the target loading port of the first process equipment from the first process equipment, and when the loading port status is abnormal, the transport equipment is controlled to stop executing the first transport command. Thus, during the transport process, the transport equipment can obtain the loading port status of the target loading port in a timely manner, and when it is abnormal, the transport equipment is controlled to stop in a timely manner, thereby avoiding ineffective transport and improving transport efficiency.
下面將結合本申請實施例中的附圖,對本申請實施例中的技術方案進行清楚、完整地描述。The following will combine the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application.
本申請實施例中的術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。The terms "first" and "second" in the embodiments of the present application are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
在半導體生產過程中,當工藝設備需要物料時,通常通過搬送設備從倉庫將物料搬送至該工藝設備,以滿足該工藝設備的生產需要。In the semiconductor production process, when a process equipment needs materials, the materials are usually transported from a warehouse to the process equipment through a transport device to meet the production needs of the process equipment.
通常情況下,如圖1所示,當工藝設備需要物料時,會將裝載口為空的狀態(load request)通過設備自動化系統(Equipment Automation Program,EAP)上報至製造執行系統(Manufacturing Execution System,MES),製造執行系統生成將物料從倉庫搬送至該工藝設備的命令,然後將該命令發送至物料控制系統(Material Control System,MCS),物料控制系統根據該命令發送至對應的搬送設備控制器,搬送設備控制器根據該命令控制搬送設備按照該命令將物料從倉庫搬送至該工藝設備。Normally, as shown in Figure 1, when the process equipment needs materials, the empty loading port status (load request) will be reported to the Manufacturing Execution System (MES) through the Equipment Automation Program (EAP). The Manufacturing Execution System generates a command to transport the materials from the warehouse to the process equipment, and then sends the command to the Material Control System (MCS). The Material Control System sends the command to the corresponding transport equipment controller according to the command. The transport equipment controller controls the transport equipment according to the command to transport the materials from the warehouse to the process equipment.
但是在實際過程中,工藝設備可能存在異常,而搬送設備只有在到達工藝設備的裝載口時才能獲知該異常情況,因此搬送的路程和時間被浪費,影響搬送效率。However, in actual processes, process equipment may have anomalies, and the transport equipment can only be informed of the anomaly when it reaches the loading port of the process equipment. Therefore, the transport distance and time are wasted, affecting the transport efficiency.
有鑑於此,本申請提供一種半導體物料搬送的控制方法,該方法應用於搬送設備控制器。其中,搬送設備控制器用於和物料控制系統、搬送設備以及第一工藝設備進行通信。在本方案中,搬送設備控制器可以為任何具有資料處理能力的設備,例如可以是伺服器,或者是桌上型電腦、筆記型電腦或者智慧手機等終端設備。In view of this, the present application provides a control method for semiconductor material transport, which is applied to a transport equipment controller. The transport equipment controller is used to communicate with a material control system, a transport equipment, and a first process equipment. In this solution, the transport equipment controller can be any device with data processing capabilities, such as a server, or a terminal device such as a desktop computer, a laptop, or a smart phone.
具體地,搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,其中第一搬送命令包括從該倉庫搬送該目標半導體物料至第一工藝設備的目標裝載口,然後從該第一工藝設備獲取第一工藝設備的目標裝載口的裝載口狀態,當該裝載口狀態異常時,控制該搬送設備停止執行該第一搬送命令。由此,在搬送過程中,搬送設備可以及時獲取目標裝載口的裝載口狀態,當異常時控制搬送設備及時停止,從而避免無效搬送,提高搬送效率。Specifically, the transport equipment controller responds to the first transport command and controls the transport equipment to obtain the target semiconductor material from the warehouse, wherein the first transport command includes transporting the target semiconductor material from the warehouse to the target loading port of the first process equipment, and then obtaining the loading port status of the target loading port of the first process equipment from the first process equipment. When the loading port status is abnormal, the transport equipment is controlled to stop executing the first transport command. Thus, during the transport process, the transport equipment can obtain the loading port status of the target loading port in a timely manner, and when it is abnormal, the transport equipment is controlled to stop in time, thereby avoiding ineffective transport and improving transport efficiency.
為了便於理解本申請的技術方案,下面結合圖1對本申請提供的一種半導體物料搬送的控制方法進行介紹。In order to facilitate understanding of the technical solution of the present application, a control method for semiconductor material transport provided by the present application is introduced below in conjunction with FIG. 1.
參見圖2所示的一種半導體物料搬送的控制方法的流程圖,該方法的具體步驟如下所示:Referring to the flow chart of a semiconductor material transport control method shown in FIG2 , the specific steps of the method are as follows:
S202:搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料。S202: The transport equipment controller responds to the first transport command and controls the transport equipment to obtain the target semiconductor material from the warehouse.
其中,第一搬送命令包括從所述倉庫搬送所述目標半導體物料至第一工藝設備的目標裝載口。目標半導體物料為需要進行搬送的物料。The first transport command includes transporting the target semiconductor material from the warehouse to a target loading port of the first process equipment. The target semiconductor material is the material that needs to be transported.
該第一搬送命令是製造執行系統生成的。具體地,當第一工藝設備的目標裝載口(port)需要進行上料時,會發送上料需求(load request),通過設備自動化系統將該上料需求發送至製造執行系統。製造執行系統根據該上料需求與倉庫資訊,生成第一搬送命令,並且將該第一搬送命令通過物料控制系統發送至搬送設備控制器。具體地,製造執行系統將該第一搬送命令發送至物料控制系統,物料控制系統再將該第一搬送命令轉發至對應的搬送設備控制器。其中,上料需求可以為裝載口的感測器獲取到裝載口物料為空的情況下發送的。The first transport command is generated by the manufacturing execution system. Specifically, when the target loading port of the first process equipment needs to be loaded, a loading request will be sent, and the loading request will be sent to the manufacturing execution system through the equipment automation system. The manufacturing execution system generates a first transport command based on the loading request and warehouse information, and sends the first transport command to the transport equipment controller through the material control system. Specifically, the manufacturing execution system sends the first transport command to the material control system, and the material control system forwards the first transport command to the corresponding transport equipment controller. Among them, the loading request can be sent when the sensor of the loading port obtains that the material at the loading port is empty.
當搬送設備控制器獲取到物料控制系統所發送的第一搬送命令時,響應於該第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料。When the transport equipment controller obtains the first transport command sent by the material control system, it responds to the first transport command and controls the transport equipment to obtain the target semiconductor material from the warehouse.
S204:搬送設備控制器從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。S204: The transport equipment controller obtains the loading port status of the target loading port of the first process equipment from the first process equipment.
第一工藝設備會將該設備的目標裝載口的裝載口狀態按照固定的週期發送至對應的搬送設備控制器,以便搬送設備控制器可以及時獲取到目標裝載口的裝載口狀態。The first process equipment will send the loading port status of the target loading port of the equipment to the corresponding transport equipment controller according to a fixed period, so that the transport equipment controller can obtain the loading port status of the target loading port in time.
其中,第一工藝設備和搬送控制均為底層設備,因此其進行通信交互相對簡單。Among them, the first process equipment and the transport control are both low-level equipment, so their communication and interaction are relatively simple.
在一些可能的實現方式中,第一工藝設備的目標裝載口向搬送設備控制器發送該目標裝載口的裝載口狀態,如此,第一工藝設備的裝載口可以和搬送設備控制器直接進行通訊,而無需通過第一設備自動化系統、製造執行系統和物料控制系統進行傳輸,從而可以減少時延,並且可以避免通過第一設備自動化系統、製造執行系統和物料控制系統進行傳輸中所可能導致的異常情況。In some possible implementations, the target loading port of the first process equipment sends the loading port status of the target loading port to the transport equipment controller, so that the loading port of the first process equipment can communicate directly with the transport equipment controller without transmitting through the first equipment automation system, manufacturing execution system and material control system, thereby reducing delays and avoiding abnormal situations that may be caused by transmission through the first equipment automation system, manufacturing execution system and material control system.
S206:當所述裝載口狀態異常時,搬送設備控制器控制所述搬送設備停止執行所述第一搬送命令。S206: When the loading port is in an abnormal state, the transport device controller controls the transport device to stop executing the first transport command.
其中,搬送設備控制器從第一工藝設備獲取第一工藝設備的目標裝載口的裝載口狀態包括正常和異常。當裝載口狀態正常時,搬送設備控制器控制搬送設備執行第一搬送命令。當裝載口狀態異常時,表明此時無需將目標半導體物料搬送至第一工藝設備的目標裝載口,因此搬送設備控制器可以通過搬送設備停止執行該第一搬送命令,避免對於時間和距離的浪費。The transport equipment controller obtains the loading port status of the target loading port of the first process equipment from the first process equipment, including normal and abnormal. When the loading port status is normal, the transport equipment controller controls the transport equipment to execute the first transport command. When the loading port status is abnormal, it indicates that the target semiconductor material does not need to be transported to the target loading port of the first process equipment at this time, so the transport equipment controller can stop executing the first transport command through the transport equipment to avoid wasting time and distance.
在一些可能的實現方式中,搬送設備控制器獲取到裝載口狀態異常時,還可以上報所述裝載口的異常狀態;獲取第二搬送命令,所述第二搬送命令包括搬送所述目標半導體物料至第二工藝設備的目標裝載口;控制所述搬送設備將所述目標半導體物料搬送至所述第二工藝設備的目標裝載口。In some possible implementations, when the transport equipment controller obtains that the loading port status is abnormal, it can also report the abnormal status of the loading port; obtain a second transport command, the second transport command includes transporting the target semiconductor material to the target loading port of the second process equipment; control the transport equipment to transport the target semiconductor material to the target loading port of the second process equipment.
具體地,搬送設備控制器可以向物料控制系統上報該裝載口的異常狀態。物料控制系統在獲取到異常狀態後,生成第二搬送命令,其中第二搬送命令包括將該目標半導體物料搬送至第二工藝設備的目標裝載口。搬送設備控制器獲取該物料控制系統所發送的第二搬送命令,控制該搬送設備將目標半導體物料搬送至第二工藝設備的目標裝載口。Specifically, the transport equipment controller may report the abnormal state of the loading port to the material control system. After obtaining the abnormal state, the material control system generates a second transport command, wherein the second transport command includes transporting the target semiconductor material to the target loading port of the second process equipment. The transport equipment controller obtains the second transport command sent by the material control system, and controls the transport equipment to transport the target semiconductor material to the target loading port of the second process equipment.
由此,在第一工藝設備的目標裝載口狀態異常的情況下,通過及時控制搬送設備停止,並且確定新的目標裝載口,即第二工藝設備的目標裝載口,從而避免由於第一工藝設備的目標裝載口裝載異常所導致的無效搬送,提高了搬送效率。Therefore, when the target loading port of the first process equipment is in an abnormal state, the transport equipment is stopped by timely control, and a new target loading port, i.e., the target loading port of the second process equipment, is determined, thereby avoiding ineffective transport caused by abnormal loading of the target loading port of the first process equipment and improving transport efficiency.
通常情況下,搬送設備和工藝設備之間的通訊方式為E84協定的近場通信。具體地,雙方設備端都安裝E84感測器,實現近距離點對點通信。但是,這種方式不僅需要每個對接裝載口(port)都佈置E84感測器,成本較高。而且對於搬送設備(特別是空中走行式無人搬送車),佈線點位多,對現場調試任務量大。Normally, the communication method between the handling equipment and the process equipment is near field communication based on the E84 protocol. Specifically, E84 sensors are installed on both equipment ends to achieve close-range point-to-point communication. However, this method not only requires that each docking loading port be equipped with an E84 sensor, but the cost is relatively high. In addition, for handling equipment (especially aerial unmanned transport vehicles), there are many wiring points, and the on-site debugging tasks are heavy.
如圖3所示為一種E84的通信方式的設備示意圖。其中,每台設備的每一個對接裝載口均需要E84感測器,數量和佈線較多,成本較大。因此,搬送設備只有在靠近工藝設備時才能進行通訊,才能獲知是否異常。Figure 3 shows a schematic diagram of an E84 communication method. Each docking port of each device requires an E84 sensor, which requires a large number of sensors and wiring, resulting in high costs. Therefore, the handling equipment can only communicate with the process equipment when it is close to it, and can only know whether it is abnormal.
因此本方案可以對於其中的通訊進行改進。具體地,工藝設備和搬送設備之間都統一採用乙太網工業協定(EtherNet/IP,EIP)通訊,雙方設備的控制器(比如可程式設計邏輯控制器(Programmable Logic Controller,PLC))都採用EIP通訊模組,EIP通訊模組通過網線進行串接,而且網線佈置從天空轉移到地板下面,只需要每台設備輸出一根網線即可。Therefore, this solution can improve the communication. Specifically, the process equipment and the handling equipment all use Ethernet industrial protocol (EtherNet/IP, EIP) for communication, and the controllers of both equipment (such as programmable logic controller (PLC)) use EIP communication modules. The EIP communication modules are connected in series through network cables, and the network cable layout is moved from the sky to the floor, so only one network cable is needed for each device.
如圖4為一種EIP通信方式的設備示意圖。其中,EIP為遠距離通信,只需要每台設備安裝EIP模組即可,成本較低。並且,搬送設備不需要靠近工藝設備即可以即時監控信號,實現提前通信。進一步地,可以在搬送設備的移動過程中,對命令狀態進行變動,例如停止執行第一搬送命令,從而避免無效搬送。其中,遠距離通信可以實現對於裝載口狀態的即時監控,減少查找通信不良問題的次數,降低無效搬運的次數。Figure 4 is a schematic diagram of an EIP communication device. Among them, EIP is long-distance communication, and only an EIP module needs to be installed on each device, which is relatively low in cost. In addition, the handling equipment does not need to be close to the process equipment to monitor the signal in real time and realize advance communication. Furthermore, the command status can be changed during the movement of the handling equipment, such as stopping the execution of the first handling command, thereby avoiding invalid handling. Among them, long-distance communication can realize real-time monitoring of the loading port status, reduce the number of times to find poor communication problems, and reduce the number of invalid handling times.
具體地,本方案中,對於工藝設備和搬送設備均採用統一的EIP進行通信,對應的控制器(例如PLC)均採用EIP通信模組,EIP通信模組之間通過網線進行串聯。在實際搬運過程中,可以將網線轉移到地板下面,每一台設備僅需要一個輸出網線即可。Specifically, in this solution, a unified EIP is used for communication between process equipment and transport equipment, and the corresponding controllers (such as PLC) all use EIP communication modules, which are connected in series via network cables. During the actual transportation process, the network cables can be moved under the floor, and each device only needs one output network cable.
如圖5所示為一種設備通信地址的示意圖。其中空中走行式無人搬送車(Overhead Hoist Transport,OHT)控制器控制空中走行式無人搬送車(OHT),具體包括OHT01、OHT02以及OHT03。OHT EIP模組與EQ EIP通過集線器(HUB)進行通信。每一個工藝設備控制器(EQ PLC)對應一個EQ EIP模組。OHT EIP模組用於多個設備位址定義(例如EQ01、EQ02、EQ03以及EQ04。EQ EIP模組用於EQ01中多個裝載口通訊信號的定義(例如port01和port02),以及EQ01 IP的定義。As shown in Figure 5, it is a schematic diagram of a device communication address. The Overhead Hoist Transport (OHT) controller controls the Overhead Hoist Transport (OHT), including OHT01, OHT02 and OHT03. The OHT EIP module communicates with the EQ EIP through a hub. Each process equipment controller (EQ PLC) corresponds to an EQ EIP module. The OHT EIP module is used for multiple device address definitions (such as EQ01, EQ02, EQ03 and EQ04. The EQ EIP module is used for the definition of multiple loading port communication signals in EQ01 (such as port01 and port02), as well as the definition of EQ01 IP.
示例性地,EQ01對應的IP為01,通信地址為W01-W02,EQ02對應的IP為02,通信地址為W03-W04,EQ03對應的IP為03,通信地址為W05-W06,EQ04對應的IP為04,通信地址為W07-W08,EQ0x對應的通信地址為W09-W0X,OHTC對應的IP為00,通信地址為W01-W0X。For example, the IP corresponding to EQ01 is 01, and the communication address is W01-W02, the IP corresponding to EQ02 is 02, and the communication address is W03-W04, the IP corresponding to EQ03 is 03, and the communication address is W05-W06, the IP corresponding to EQ04 is 04, and the communication address is W07-W08, the communication address corresponding to EQ0x is W09-W0X, and the IP corresponding to OHTC is 00, and the communication address is W01-W0X.
如此,通過統一安裝EIP模組及網路集中統一佈局,採用EIP通信方式,可以提前設定通信IP與通信地址,減少佈線量。並且,可以實現搬送設備控制器和工藝設備底層設備之間的直接通信,加快了信號處理的速度,提高了搬送效率。In this way, by installing EIP modules in a unified manner and centrally laying out the network, the EIP communication method can be used to set the communication IP and communication address in advance, reducing the amount of wiring. In addition, direct communication between the transport equipment controller and the underlying equipment of the process equipment can be achieved, which speeds up signal processing and improves transport efficiency.
在一些可能的實現方式中,搬送設備包括自動導向搬運車(Automated Guided Vehicle,AGV)、倉儲系統和空中走行式無人搬送車中的至少一種。搬送設備控制器包括自動導向搬運車控制器、倉儲系統控制器和空中走行式無人搬送車控制器中的至少一種。In some possible implementations, the transport equipment includes at least one of an automated guided vehicle (AGV), a storage system, and an unmanned aerial vehicle. The transport equipment controller includes at least one of an automated guided vehicle controller, a storage system controller, and an unmanned aerial vehicle controller.
如圖6所示為搬送設備包括自動導向搬運車和空中走行式無人搬送車的示意圖。其中,工藝設備EIP模組和倉儲系統(stocker,STK)EIP模組通過網線相連,工藝設備EIP模組和空中走行式無人搬送車控制器對應的EIP通訊模組通過集線器相連,倉儲系統EIP模組通過自動導向搬運車控制器對應的EIP通訊模組通過集線器相連。As shown in Figure 6, the handling equipment includes an automatic guided vehicle and an aerial unmanned transport vehicle. Among them, the process equipment EIP module and the storage system (stocker, STK) EIP module are connected through a network cable, the process equipment EIP module and the EIP communication module corresponding to the aerial unmanned transport vehicle controller are connected through a hub, and the storage system EIP module is connected through the EIP communication module corresponding to the automatic guided vehicle controller through a hub.
基於以上內容的描述,本方案提供了一種半導體物料搬送的控制方法。如圖7所示,當第一工藝設備的目標裝載口需要物料時,會將裝載口為空的狀態通過設備自動化系統上報至製造執行系統,製造執行系統生成將物料從倉庫搬送至該工藝設備的第一搬送命令,然後將該第一搬送命令發送至物料控制系統,物料控制系統根據該命令發送至對應的搬送設備控制器,設備控制器根據該命令控制搬送設備按照該命令將物料從倉庫搬送至該工藝設備。並且,第一工藝設備通過EIP信號即時更新監控第一工藝設備的目標裝載口的裝載口狀態至搬送設備控制器。當信號監控表徵裝載口狀態異常時,搬送設備控制器控制搬送設備停止執行該第一搬送命令。Based on the description of the above content, this solution provides a control method for semiconductor material transportation. As shown in Figure 7, when the target loading port of the first process equipment needs materials, the empty state of the loading port will be reported to the manufacturing execution system through the equipment automation system. The manufacturing execution system generates a first transport command to transport the material from the warehouse to the process equipment, and then sends the first transport command to the material control system. The material control system sends it to the corresponding transport equipment controller according to the command. The equipment controller controls the transport equipment according to the command to transport the material from the warehouse to the process equipment according to the command. In addition, the first process equipment monitors the loading port status of the target loading port of the first process equipment in real time through the EIP signal to the transport equipment controller. When the signal monitoring indicates that the loading port state is abnormal, the transport equipment controller controls the transport equipment to stop executing the first transport command.
與上述方法實施例相對應的,本申請還提供了一種半導體物料搬送的控制裝置,該裝置參見圖8,該裝置部署於搬送設備控制器,該裝置800包括:控制模組802和通信模組804。Corresponding to the above method embodiment, the present application also provides a control device for semiconductor material transportation, as shown in FIG8 . The device is deployed in a transportation equipment controller, and the device 800 includes: a
控制模組,用於響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料,所述第一搬送命令包括從所述倉庫搬送所述目標半導體物料至第一工藝設備的目標裝載口;A control module, configured to control a transport device to obtain a target semiconductor material from a warehouse in response to a first transport command, wherein the first transport command includes transporting the target semiconductor material from the warehouse to a target loading port of a first process device;
通信模組,用於從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態;a communication module, configured to obtain a loading port status of a target loading port of the first process equipment from the first process equipment;
所述控制模組,還用於當所述裝載口狀態異常時,控制所述搬送設備停止執行所述第一搬送命令。The control module is also used to control the transport device to stop executing the first transport command when the loading port is in an abnormal state.
在一些可能的實現方式中,所述通信模組還用於:In some possible implementations, the communication module is further used to:
上報所述裝載口的異常狀態;Report abnormal status of the loading port;
獲取第二搬送命令,所述第二搬送命令包括搬送所述目標半導體物料至第二工藝設備的目標裝載口;Obtaining a second transport command, wherein the second transport command includes transporting the target semiconductor material to a target loading port of a second process equipment;
所述控制模組還用於控制所述搬送設備將所述目標半導體物料搬送至所述第二工藝設備的目標裝載口。The control module is also used to control the transporting equipment to transport the target semiconductor material to the target loading port of the second process equipment.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
通過工業乙太網協定通訊方式,從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The loading port status of the target loading port of the first process equipment is obtained from the first process equipment through industrial Ethernet protocol communication.
在一些可能的實現方式中,所述搬送設備包括自動導向搬運車和空中走行式無人搬送車中的至少一種。In some possible implementations, the transport equipment includes at least one of an automatic guided vehicle and an aerial unmanned transport vehicle.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
從所述第一工藝設備的目標裝載口獲取所述第一工藝設備的目標裝載口的裝載口狀態。A loading port state of the target loading port of the first process equipment is obtained from the target loading port of the first process equipment.
在一些可能的實現方式中,所述通信模組具體用於:In some possible implementations, the communication module is specifically used for:
按照固定的週期從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態。The load port status of the target load port of the first process equipment is obtained from the first process equipment at a fixed period.
本申請提供一種設備,用於實現半導體物料搬送的控制方法。該設備包括處理器和儲存器。處理器、儲存器進行相互的通信。該處理器用於執行儲存器中儲存的指令,以使得設備執行上述半導體物料搬送的控制方法。The present application provides a device for implementing a control method for semiconductor material transport. The device includes a processor and a memory. The processor and the memory communicate with each other. The processor is used to execute instructions stored in the memory so that the device executes the control method for semiconductor material transport.
本申請提供一種電腦可讀儲存介質,電腦可讀儲存介質中儲存有指令,當其在設備上運行時,使得設備執行上述半導體物料搬送的控制方法。The present application provides a computer-readable storage medium in which instructions are stored. When the instructions are run on a device, the device executes the control method for transporting semiconductor materials.
本申請提供了一種包含指令的電腦程式產品,當其在設備上運行時,使得設備執行上述半導體物料搬送的控制方法。This application provides a computer program product containing instructions, which, when run on a device, enables the device to execute the above-mentioned control method for semiconductor material transportation.
另外需說明的是,以上所描述的裝置實施例僅僅是示意性的,其中所述作為分離部件說明的單元可以是或者也可以不是物理上分開的,作為單元顯示的部件可以是或者也可以不是物理單元,即可以位於一個地方,或者也可以分佈到多個網路單元上。可以根據實際的需要選擇其中的部分或者全部模組來實現本實施例方案的目的。另外,本申請提供的裝置實施例附圖中,模組之間的連接關係表示它們之間具有通信連接,具體可以實現為一條或多條通信匯流排或信號線。It should also be noted that the device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or they may be distributed over multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the present embodiment. In addition, in the device embodiment drawings provided by the present application, the connection relationship between the modules indicates that there is a communication connection between them, which may be specifically realized as one or more communication buses or signal lines.
通過以上的實施方式的描述,所屬領域的技術人員可以清楚地瞭解到本申請可借助軟體加必需的通用硬體的方式來實現,當然也可以通過專用硬體包括專用積體電路、專用中央處理器(Central Processing Unit,CPU)、專用儲存器、專用元器件等來實現。一般情況下,凡由電腦程式完成的功能都可以很容易地用相應的硬體來實現,而且,用來實現同一功能的具體硬體結構也可以是多種多樣的,例如類比電路、數位電路或專用電路等。但是,對本申請而言更多情況下軟體程式實現是更佳的實施方式。基於這樣的理解,本申請的技術方案本質上或者說對現有技術做出貢獻的部分可以以軟體產品的形式體現出來,該電腦軟體產品儲存在可讀取的儲存介質中,如電腦的軟碟、U盤、移動硬碟、唯讀記憶體(Read-Only Memory,ROM)、隨機存取記憶體(Random Access Memory,RAM)、磁碟或者光碟等,包括若干指令用以使得一台電腦設備(可以是個人電腦,訓練設備,或者網路設備等)執行本申請各個實施例所述的方法。Through the above description of the implementation, the technical personnel in the relevant field can clearly understand that the present application can be implemented by means of software plus necessary general hardware, and of course can also be implemented by dedicated hardware including dedicated integrated circuits, dedicated central processing units (CPUs), dedicated memories, dedicated components, etc. In general, all functions completed by computer programs can be easily implemented by corresponding hardware, and the specific hardware structures used to implement the same function can also be diverse, such as analog circuits, digital circuits, or dedicated circuits. However, for the present application, software program implementation is a better implementation in most cases. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, can be embodied in the form of a software product, which is stored in a readable storage medium, such as a computer floppy disk, USB flash drive, mobile hard disk, read-only memory (ROM), random access memory (RAM), magnetic disk or optical disk, etc., and includes a number of instructions for enabling a computer device (which can be a personal computer, training equipment, or network equipment, etc.) to execute the methods described in the various embodiments of the present application.
在上述實施例中,可以全部或部分地通過軟體、硬體、韌體或者其任意組合來實現。當使用軟體實現時,可以全部或部分地以電腦程式產品的形式實現。In the above embodiments, all or part of the embodiments may be implemented by software, hardware, firmware or any combination thereof. When implemented by software, all or part of the embodiments may be implemented in the form of a computer program product.
所述電腦程式產品包括一個或多個電腦指令。在電腦上載入和執行所述電腦程式指令時,全部或部分地產生按照本申請實施例所述的流程或功能。所述電腦可以是通用電腦、專用電腦、電腦網路、或者其他可程式設計裝置。所述電腦指令可以儲存在電腦可讀儲存介質中,或者從一個電腦可讀儲存介質向另一電腦可讀儲存介質傳輸,例如,所述電腦指令可以從一個網站站點、電腦、訓練設備或資料中心通過有線(例如同軸電纜、光纖、數位用戶線路(Digital Subscriber Line,DSL))或無線(例如紅外、無線、微波等)方式向另一個網站站點、電腦、訓練設備或資料中心進行傳輸。所述電腦可讀儲存介質可以是電腦能夠儲存的任何可用介質或者是包含一個或多個可用介質集成的訓練設備、資料中心等資料存放裝置。所述可用介質可以是磁性介質,(例如,軟碟、硬碟、磁帶)、光介質(例如,數位視訊光碟(Digital Video Disc,DVD))、或者半導體介質(例如固態硬碟(Solid State Disk,SSD))等。The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the process or function described in the embodiment of the present application is generated in whole or in part. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, the computer instructions may be transmitted from a website, a computer, a training device, or a data center to another website, a computer, a training device, or a data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) means. The computer-readable storage medium may be any available medium that can be stored by a computer or a data storage device such as a training device or a data center that includes one or more available media. The available medium may be a magnetic medium (e.g., a floppy disk, a hard disk, a magnetic tape), an optical medium (e.g., a digital video disc (DVD)), or a semiconductor medium (e.g., a solid state disk (SSD)).
需要說明的是:本申請實施例所記載的技術方案之間,在不衝突的情況下,可以任意組合。It should be noted that the technical solutions described in the embodiments of this application can be combined arbitrarily without conflict.
以上所述,僅為本申請的具體實施方式,但本申請的保護範圍並不局限於此,任何熟悉本技術領域的技術人員在本申請揭露的技術範圍內,可輕易想到變化或替換,都應涵蓋在本申請的保護範圍之內。因此,本申請的保護範圍應以所述權利要求的保護範圍為准。The above is only the specific implementation of this application, but the protection scope of this application is not limited thereto. Any technical personnel familiar with this technical field can easily think of changes or substitutions within the technical scope disclosed in this application, which should be covered by the protection scope of this application. Therefore, the protection scope of this application should be based on the protection scope of the claims.
S202:搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料 S204:搬送設備控制器從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態 S206:當所述裝載口狀態異常時,搬送設備控制器控制所述搬送設備停止執行所述第一搬送命令 800:裝置 802:控制模組 804:通信模組 S202: The transport equipment controller responds to the first transport command and controls the transport equipment to obtain the target semiconductor material from the warehouse S204: The transport equipment controller obtains the loading port status of the target loading port of the first process equipment from the first process equipment S206: When the loading port status is abnormal, the transport equipment controller controls the transport equipment to stop executing the first transport command 800: Device 802: Control module 804: Communication module
為了更清楚地說明本申請實施例的技術方法,下面將對實施例中所需使用的附圖作以簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本申請的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。In order to more clearly illustrate the technical method of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technical personnel in this field, other drawings can be obtained based on these drawings without creative labor.
圖1為一種半導體物料搬送的示意圖;FIG1 is a schematic diagram of semiconductor material transportation;
圖2為本申請實施例提供的一種半導體物料搬送的控制方法的流程示意圖;FIG2 is a schematic diagram of a process flow of a semiconductor material transport control method provided in an embodiment of the present application;
圖3為一種E84的通信方式的設備示意圖;FIG3 is a schematic diagram of a device for communication of E84;
圖4為本申請實施例提供的一種EIP通信方式的設備示意圖;FIG4 is a schematic diagram of a device for an EIP communication method provided in an embodiment of the present application;
圖5為本申請實施例提供的一種設備通信地址的示意圖;FIG5 is a schematic diagram of a device communication address provided in an embodiment of the present application;
圖6為本申請實施例提供的一種搬送設備的示意圖;FIG6 is a schematic diagram of a transport device provided in an embodiment of the present application;
圖7為本申請實施例提供的一種半導體物料搬送的示意圖;FIG7 is a schematic diagram of a semiconductor material transport provided in an embodiment of the present application;
圖8為本申請實施例提供的一種半導體物料搬送的控制裝置的結構示意圖。FIG8 is a schematic diagram of the structure of a semiconductor material transport control device provided in an embodiment of the present application.
S202:搬送設備控制器響應於第一搬送命令,控制搬送設備從倉庫獲取目標半導體物料 S202: The transport equipment controller responds to the first transport command and controls the transport equipment to obtain the target semiconductor material from the warehouse
S204:搬送設備控制器從所述第一工藝設備獲取所述第一工藝設備的目標裝載口的裝載口狀態 S204: The transport equipment controller obtains the loading port status of the target loading port of the first process equipment from the first process equipment
S206:當所述裝載口狀態異常時,搬送設備控制器控制所述搬送設備停止執行所述第一搬送命令 S206: When the loading port is in an abnormal state, the transport equipment controller controls the transport equipment to stop executing the first transport command
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