TWI888104B - Resist material, resist composition, patterning process, and monomer - Google Patents
Resist material, resist composition, patterning process, and monomer Download PDFInfo
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- TWI888104B TWI888104B TW113114659A TW113114659A TWI888104B TW I888104 B TWI888104 B TW I888104B TW 113114659 A TW113114659 A TW 113114659A TW 113114659 A TW113114659 A TW 113114659A TW I888104 B TWI888104 B TW I888104B
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- C07C309/73—Esters of sulfonic acids having sulfur atoms of esterified sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton to carbon atoms of non-condensed six-membered aromatic rings
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Abstract
Description
本發明關於阻劑材料、阻劑組成物、圖案形成方法、及單體。The present invention relates to a resist material, a resist composition, a pattern forming method, and a monomer.
伴隨LSI的高積體化與高速化,圖案規則的微細化也在急速進展。其原因係5G的高速通信和人工智慧(artificial intelligence,AI)的普及,必須要有用以處理它們的高性能器件。就最先進的微細化技術而言,波長13.5nm的極紫外線(EUV)微影所為之5nm節點的器件之量產已在進行。此外,在下個世代的3nm節點、下下個世代的2nm節點器件亦使用EUV微影之探討正在進行。With the high integration and high speed of LSI, the miniaturization of pattern rules is also progressing rapidly. The reason is that the popularization of 5G high-speed communication and artificial intelligence (AI) requires high-performance devices to handle them. As for the most advanced miniaturization technology, mass production of 5nm node devices using extreme ultraviolet (EUV) lithography with a wavelength of 13.5nm is already underway. In addition, discussions are underway on the use of EUV lithography for the next generation 3nm node and the next generation 2nm node devices.
隨著微細化的進行,酸的擴散所導致像的模糊會成為問題。為了確保尺寸大小45nm以下之微細圖案的解析度,有人提出不僅以往主張的溶解對比度之改善,酸擴散的控制亦為重要(非專利文獻1)。但是,化學增幅阻劑材料由於係利用酸的擴散來提昇感度及對比度,若將曝光後烘烤(PEB)溫度下降、或將時間縮短來將酸擴散抑制到極限的話,感度及對比度也會顯著降低。As miniaturization progresses, image blurring caused by acid diffusion becomes a problem. In order to ensure the resolution of fine patterns below 45nm in size, some people have proposed that it is not only important to improve the dissolution contrast as previously advocated, but also to control acid diffusion (non-patent document 1). However, since chemically amplified resist materials use acid diffusion to improve sensitivity and contrast, if the post-exposure baking (PEB) temperature is lowered or the time is shortened to suppress acid diffusion to the limit, the sensitivity and contrast will also be significantly reduced.
顯示了感度、解析度及邊緣粗糙度的三角權衡關係。為了使解析度改善需要抑制酸擴散,但酸擴散距離縮短的話,感度則會降低。The triangle trade-off relationship between sensitivity, resolution, and edge roughness is shown. In order to improve resolution, acid diffusion must be suppressed, but if the acid diffusion distance is shortened, the sensitivity will decrease.
添加會產生體積龐大的酸之酸產生劑來抑制酸擴散係為有效。於是有人提出在聚合物中含有來自具有聚合性不飽和鍵之鎓鹽的重複單元。此時,聚合物亦可作為酸產生劑而發揮功能(聚合物鍵結型酸產生劑)。專利文獻1已有人提出會產生特定的磺酸之具有聚合性不飽和鍵的鋶鹽、錪鹽。專利文獻2已有人提出磺酸直接鍵結於主鏈的鋶鹽。It is effective to add an acid generator that generates a bulky acid to inhibit acid diffusion. Therefore, it has been proposed that the polymer contains repeating units from an onium salt having a polymerizable unsaturated bond. In this case, the polymer can also function as an acid generator (polymer-bonded acid generator). Patent document 1 has proposed coronium salts and iodonium salts having a polymerizable unsaturated bond that generate specific sulfonic acids. Patent document 2 has proposed coronium salts in which sulfonic acid is directly bonded to the main chain.
有人提出為了抑制酸擴散而使用具有聚合性基之pKa為-0.8以上之弱酸的鋶鹽作為基礎聚合物之聚合物鍵結型淬滅劑的阻劑材料(專利文獻3~5)。專利文獻3中就弱酸而言,列舉了羧酸、磺醯胺、苯酚、六氟醇等。 [先前技術文獻] [專利文獻] Some people have proposed using a cobalt salt of a weak acid having a polymerizable group with a pKa of -0.8 or more as an inhibitor material for a polymer-bonded quencher of a base polymer in order to inhibit acid diffusion (Patent Documents 3 to 5). Patent Document 3 lists carboxylic acids, sulfonamides, phenols, hexafluoroalcohol, etc. as weak acids. [Prior Technical Documents] [Patent Documents]
[專利文獻1]日本特開2006-045311號公報 [專利文獻2]日本特開2006-178317號公報 [專利文獻3]國際公開第2019/167737號 [專利文獻4]國際公開第2022/264845號 [專利文獻5]日本特開2022-115072號公報 [非專利文獻] [Patent Document 1] Japanese Patent Publication No. 2006-045311 [Patent Document 2] Japanese Patent Publication No. 2006-178317 [Patent Document 3] International Publication No. 2019/167737 [Patent Document 4] International Publication No. 2022/264845 [Patent Document 5] Japanese Patent Publication No. 2022-115072 [Non-patent Document]
[非專利文獻1]SPIE Vol.6520 65203L-1(2007)[Non-patent document 1] SPIE Vol.6520 65203L-1(2007)
[發明所欲解決之課題][The problem that the invention wants to solve]
本發明係鑑於前述情事而成,目的為提供超過習知的正型阻劑材料之高感度、高解析度,且邊緣粗糙度、尺寸變異小,曝光後之圖案形狀良好的阻劑材料,以及提供含有前述阻劑材料之阻劑組成物、圖案形成方法、及係為前述阻劑材料的原料之單體。 [解決課題之手段] The present invention is made in view of the above circumstances, and its purpose is to provide a resist material with higher sensitivity and higher resolution than the known positive resist material, and with small edge roughness and dimensional variation, and a good pattern shape after exposure, as well as a resist composition containing the above resist material, a pattern forming method, and a monomer that is a raw material of the above resist material. [Means for solving the problem]
為了解決上述課題,本發明提供一種阻劑材料,含有含自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽之重複單元a。To solve the above problems, the present invention provides a resist material comprising repeating units a containing a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid of a stibnium salt or an iodonium salt bonded to a polymer main chain via an ester bond.
若為如此的阻劑材料,則會成為超過習知的正型阻劑材料之高感度、高解析度,且邊緣粗糙度、尺寸變異小,曝光後之圖案形狀良好的阻劑材料。Such a resist material can have a higher sensitivity and a higher resolution than conventional positive resist materials, and has small edge roughness and dimensional variation, and a good pattern shape after exposure.
又,本發明中,前述重複單元a宜包含下述通式(a)-1或(a)-2表示之重複單元。 [化1] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為單鍵或碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 In the present invention, the aforementioned repeating unit a preferably comprises a repeating unit represented by the following general formula (a)-1 or (a)-2. In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a single bond or a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
重複單元a宜為如此的結構。The repeating unit a is preferably of such a structure.
此時,前述通式(a)-1及(a)-2中,前述X 2宜為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。 In the above general formulae (a)-1 and (a)-2, X2 is preferably a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom.
重複單元a為如此的結構更佳。It is more preferable that the repeated unit a has such a structure.
又,本發明中,宜更含有羧基及酚性羥基中之任一者或其兩者的氫原子被酸不穩定基取代之重複單元b。In the present invention, it is preferred to further contain repeating units b in which the hydrogen atoms of either or both of the carboxyl group and the phenolic hydroxyl group are substituted with acid-labile groups.
若為如此的阻劑材料,則會成為更高感度且尺寸變異小的阻劑材料。Such a resist material can provide a resist material with higher sensitivity and less dimensional variation.
此時,前述複單元b宜為選自下述通式(b1)及(b2)表示之重複單元中之至少1種。 [化2] 式中,R A分別獨立地為氫原子或甲基。Y 1為單鍵、伸苯基、伸萘基、或具有酯鍵、醚鍵或內酯環之碳數1~12之連結基。Y 2為單鍵、酯鍵或醯胺鍵。R 11及R 12為酸不穩定基。R 13為氟原子、三氟甲基、氰基、或碳數1~6之烷基。R 14為單鍵或直鏈狀或分支狀之碳數1~6之烷二基,且其碳原子的一部分也可被醚鍵或酯鍵取代。a為1或2。b為0~4之整數。 In this case, the aforementioned complex unit b is preferably at least one selected from the repeating units represented by the following general formulae (b1) and (b2). In the formula, RA is independently a hydrogen atom or a methyl group. Y1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and having an ester bond, an ether bond, or a lactone ring. Y2 is a single bond, an ester bond, or an amide bond. R11 and R12 are acid-unstable groups. R13 is a fluorine atom, a trifluoromethyl group, a cyano group, or an alkyl group having 1 to 6 carbon atoms. R14 is a single bond or a linear or branched alkanediyl group having 1 to 6 carbon atoms, and a portion of the carbon atoms thereof may be substituted by an ether bond or an ester bond. a is 1 or 2. b is an integer of 0 to 4.
重複單元b宜為如此的結構。The repeating unit b is preferably of such a structure.
又,本發明中,前述阻劑材料宜更含有具有選自羥基、羧基、內酯環、碳酸酯基、硫代碳酸酯基、羰基、環狀縮醛基、醚鍵、酯鍵、磺酸酯鍵、氰基、醯胺基、-O-C(=O)-S-、及-O-C(=O)-NH-之密合性基的重複單元c。Furthermore, in the present invention, the aforementioned resist material preferably further contains a repeating unit c having an adhesive group selected from a hydroxyl group, a carboxyl group, a lactone ring, a carbonate group, a thiocarbonate group, a carbonyl group, a cyclic acetal group, an ether bond, an ester bond, a sulfonate bond, a cyano group, an amide group, -O-C(=O)-S-, and -O-C(=O)-NH-.
若為如此的阻劑材料,則會成為和基板之密合性優良的阻劑材料。Such a resist material can have excellent adhesion to the substrate.
又,本發明中,前述阻劑材料宜更含有選自下述通式(d1)~(d3)表示之重複單元中之至少1種之重複單元d。 [化3] 式中,R A分別獨立地為氫原子或甲基。Z 1為單鍵、伸苯基、-O-Z 11-、-C(=O)-O-Z 11-或-C(=O)-NH-Z 11-,Z 11為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、及羥基中之1種以上。Z 2A為單鍵或酯鍵。Z 2B為單鍵或碳數1~12之2價基,且也可含有選自酯鍵、醚鍵、內酯環、溴原子、及碘原子中之1種以上。Z 3為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-O-Z 31-、-C(=O)-O-Z 31-或-C(=O)-NH-Z 31-,Z 31為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、鹵素原子、及羥基中之1種以上。Rf 1~Rf 4分別獨立地為氫原子、氟原子或三氟甲基,惟至少1個為氟原子。R 21~R 28分別獨立地為也可含有雜原子之碳數1~20之1價烴基。又,R 23、R 24及R 25中之任2個或R 26、R 27及R 28中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。M -為非親核性相對離子。 In the present invention, the resist material preferably further contains at least one repeating unit d selected from the repeating units represented by the following general formulae (d1) to (d3). In the formula, RA is independently a hydrogen atom or a methyl group. Z1 is a single bond, a phenylene group, -OZ11- , -C(=O) -OZ11- or -C(=O)-NH- Z11- , Z11 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, and a hydroxyl group. Z2A is a single bond or an ester bond. Z2B is a single bond or a divalent group having 1 to 12 carbon atoms, and may contain at least one selected from an ester bond, an ether bond, a lactone ring, a bromine atom, and an iodine atom. Z 3 is a single bond, methylene, ethylene, phenylene, fluorinated phenylene, -OZ 31 -, -C(=O)-OZ 31 - or -C(=O)-NH-Z 31 -, Z 31 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, a halogen atom, and a hydroxyl group. Rf 1 to Rf 4 are independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of them is a fluorine atom. R 21 to R 28 are independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Furthermore, any two of R 23 , R 24 and R 25 or any two of R 26 , R 27 and R 28 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. M - is a non-nucleophilic relative ion.
若為如此的阻劑材料,則會成為可減少酸擴散,且可防止酸擴散之模糊所致之解析度的降低之阻劑材料。Such a resist material can reduce acid diffusion and prevent a reduction in resolution due to blurring caused by acid diffusion.
此時,前述Z 2B中宜含有至少1個以上之碘原子。 In this case, the aforementioned Z 2B preferably contains at least one iodine atom.
重複單元d為如此的結構更佳。It is more preferable that the repeated unit d has such a structure.
又,本發明中,前述阻劑材料的分子量宜為1,000~100,000之範圍。In the present invention, the molecular weight of the above-mentioned resist material is preferably in the range of 1,000 to 100,000.
若為如此的阻劑材料,則會成為耐熱性優良者,且會成為保持鹼溶解性,且在圖案形成後不會發生拖尾現象之阻劑材料。Such a resist material has excellent heat resistance, maintains alkaline solubility, and does not cause tailing after pattern formation.
又,本發明提供一種阻劑組成物,其特徵為:含有上述所記載之阻劑材料。Furthermore, the present invention provides a resist composition, which is characterized by containing the resist material described above.
若為如此的阻劑組成物,則會成為超過習知的正型阻劑材料之高感度、高解析度,且邊緣粗糙度、尺寸變異小,曝光後之圖案形狀良好的阻劑組成物。Such a resist composition can have a higher sensitivity and a higher resolution than conventional positive resist materials, and has small edge roughness and dimensional variation, and a good pattern shape after exposure.
此時,宜更含有選自酸產生劑、有機溶劑、淬滅劑、及界面活性劑中之1種以上。In this case, it is preferred to further contain at least one selected from the group consisting of an acid generator, an organic solvent, a quencher, and a surfactant.
本發明之阻劑組成物中可添加如此的物質。Such substances may be added to the inhibitor composition of the present invention.
又,本發明提供一種圖案形成方法,包含下列步驟: 使用上述所記載之阻劑組成物於基板上形成阻劑膜, 對前述阻劑膜以高能射線進行曝光,及 將前述已曝光之阻劑膜使用顯影液進行顯影。 Furthermore, the present invention provides a pattern forming method, comprising the following steps: Using the resist composition described above to form a resist film on a substrate, Exposing the resist film to high-energy radiation, and Developing the exposed resist film using a developer.
若為如此的圖案形成方法,則可形成圖案形狀良好的圖案。Such a pattern forming method can form a pattern with a good pattern shape.
此時,宜使用i射線、KrF準分子雷射光、ArF準分子雷射光、電子束、或波長3~15nm之極紫外線作為前述高能射線。At this time, it is preferable to use i-rays, KrF excimer laser light, ArF excimer laser light, electron beams, or extreme ultraviolet light with a wavelength of 3 to 15 nm as the aforementioned high-energy radiation.
本發明之圖案形成方法可使用如此的高能射線。The pattern forming method of the present invention can use such high energy rays.
又,本發明提供一種單體,係以下述通式(a)-1M或(a)-2M表示。 [化4] 式中,R A為氫原子或甲基。X 1為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有鹵素原子。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 In addition, the present invention provides a monomer represented by the following general formula (a)-1M or (a)-2M. In the formula, RA is a hydrogen atom or a methyl group. X1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have a halogen atom. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. R1 is independently a linear or branched alkylene group having 1 to 4 carbon atoms, an alkoxy group, an acyloxy group, or a halogen atom other than iodine. m is an integer of 1 to 4, and n is an integer of 0 to 3. R 2 to R 6 are each independently a monovalent hydrocarbon group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R 2 , R 3 and R 4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
又,本發明提供一種單體,係以下述通式(a)-1’M或(a)-2’M表示。 [化5] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 In addition, the present invention provides a monomer represented by the following general formula (a)-1'M or (a)-2'M. [Chemistry 5] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
若為如此的單體,則會成為可使用作為超過習知的正型阻劑材料之高感度、高解析度,且邊緣粗糙度、尺寸變異小,曝光後之圖案形狀良好的阻劑材料之原料的單體。 [發明之效果] If such a monomer is used, it can be used as a raw material of a resist material having higher sensitivity and higher resolution than conventional positive resist materials, and having small edge roughness and dimensional variation, and having a good pattern shape after exposure. [Effect of the invention]
本發明之阻劑材料可提高酸產生劑之分解效率,故抑制酸的擴散之效果高,且為高感度並具有高解析度,曝光後之圖案形狀、邊緣粗糙度及尺寸變異小,係為良好。因此,由於具有這些優良的特性,故實用性極高,尤其作為超大型積體電路製造用或EB描繪所為之光罩的微細圖案形成材料、EB或EUV曝光用之圖案形成材料非常有用。本發明之正型阻劑材料不僅可應用於例如半導體電路形成時的微影,還可應用於遮罩電路圖案之形成、微機械、薄膜磁頭電路形成。The resist material of the present invention can improve the decomposition efficiency of the acid generator, so it has a high effect of inhibiting the diffusion of the acid, and is highly sensitive and has a high resolution. The pattern shape, edge roughness and size variation after exposure are small and good. Therefore, due to these excellent properties, it is extremely practical, especially as a fine pattern forming material for ultra-large integrated circuit manufacturing or EB drawing masks, and a pattern forming material for EB or EUV exposure. The positive resist material of the present invention can be applied not only to lithography during semiconductor circuit formation, but also to the formation of mask circuit patterns, micro-machines, and thin-film magnetic head circuit formation.
如上所述,要求開發超過習知的正型阻劑材料之高感度、高解析度,且邊緣粗糙度、尺寸變異小,曝光後之圖案形狀良好的阻劑材料,以及含有前述阻劑材料之阻劑組成物、圖案形成方法、及係為前述阻劑材料的原料之單體。As described above, it is required to develop a resist material having higher sensitivity and higher resolution than the known positive resist material, with small edge roughness and dimensional variation, and a good pattern shape after exposure, as well as a resist composition containing the aforementioned resist material, a pattern forming method, and a monomer which is a raw material of the aforementioned resist material.
本案發明人為了獲得近年要求的高解析度且邊緣粗糙度(LWR)、尺寸變異(CDU)小的正型阻劑材料,而反覆深入探討後之結果,獲得如下見解:其需要將酸擴散距離縮短至極限,且必須使酸擴散距離於分子等級下達到均勻,藉由將含有特定重複單元的聚合物作為基礎聚合物,且該重複單元具有自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽,其酸擴散會變得非常小,且由於因曝光而產生之經碘化之1價芳香族羧酸的鹼溶解特性為低膨潤,而藉由使酸擴散距離均勻化之效果及低膨潤之效果這2種效果,製成LWR、CDU良好的化學增幅阻劑材料之基礎聚合物係為有效。The inventors of this case have repeatedly conducted in-depth research to obtain positive type resist materials with high resolution, low edge roughness (LWR) and low dimensional variation (CDU) as required in recent years, and have obtained the following insights: it is necessary to shorten the acid diffusion distance to the limit, and the acid diffusion distance must be uniform at the molecular level, by using a polymer containing specific repeating units as the base polymer, and the repeating unit has a self-polymer The acid diffusion of the coronium salt or iodonium salt of a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid bonded via an ester bond in the main chain becomes very small. In addition, the alkaline solubility of the iodinated monovalent aromatic carboxylic acid generated by exposure is low swelling. The two effects of making the acid diffusion distance uniform and the low swelling effect are effective in making the base polymer of a good chemical amplification resist material for LWR and CDU.
此外獲得如下見解,乃至完成本發明:為了使溶解對比度改善而導入了羧基或酚性羥基之氫原子被酸不穩定基取代之重複單元,藉此可獲得係為高感度且曝光前後之鹼溶解速度對比度會大幅提高,並且為高感度且抑制酸擴散之效果高,具有高解析度,曝光後之圖案形狀及邊緣粗糙度、尺寸變異小且良好,尤其適合作為超大型積體電路製造用或光罩之微細圖案形成材料之阻劑材料。In addition, the following insights were obtained, which led to the completion of the present invention: in order to improve the solubility contrast, repeated units in which the hydrogen atoms of the carboxyl or phenolic hydroxyl groups are replaced by acid-unstable groups are introduced, thereby obtaining a material with high sensitivity and a greatly improved contrast of the alkali dissolution rates before and after exposure, and a high sensitivity and a high effect of inhibiting acid diffusion, high resolution, and small and good variations in the shape, edge roughness, and size of the pattern after exposure, and is particularly suitable as a resist material for use in the manufacture of very large integrated circuits or as a material for forming fine patterns of masks.
亦即,本發明為一種阻劑材料,含有含自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽之重複單元a。That is, the present invention is a resist material comprising a repeating unit a containing a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid of a stibnium salt or an iodonium salt bonded to a polymer main chain via an ester bond.
又,本發明為下述通式(a)-1M或(a)-2M表示之單體。 [化6] 式中,R A為氫原子或甲基。X 1為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有鹵素原子。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 Furthermore, the present invention is a monomer represented by the following general formula (a)-1M or (a)-2M. In the formula, RA is a hydrogen atom or a methyl group. X1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have a halogen atom. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. R1 is independently a linear or branched alkylene group having 1 to 4 carbon atoms, an alkoxy group, an acyloxy group, or a halogen atom other than iodine. m is an integer of 1 to 4, and n is an integer of 0 to 3. R 2 to R 6 are each independently a monovalent hydrocarbon group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R 2 , R 3 and R 4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
又,本發明為下述通式(a)-1’M或(a)-2’M表示之單體。 [化7] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 Furthermore, the present invention is a monomer represented by the following general formula (a)-1'M or (a)-2'M. [Chemistry 7] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
以下,針對本發明進行詳細地說明,但本發明不限於此。The present invention is described in detail below, but the present invention is not limited thereto.
[單體] 本發明為下述通式(a)-1M或(a)-2M表示之單體。 [化8] 式中,R A為氫原子或甲基。X 1為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有鹵素原子。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 [Monomer] The present invention is a monomer represented by the following general formula (a)-1M or (a)-2M. [Chemistry 8] In the formula, RA is a hydrogen atom or a methyl group. X1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have a halogen atom. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. R1 is independently a linear or branched alkylene group having 1 to 4 carbon atoms, an alkoxy group, an acyloxy group, or a halogen atom other than iodine. m is an integer of 1 to 4, and n is an integer of 0 to 3. R 2 to R 6 are each independently a monovalent hydrocarbon group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R 2 , R 3 and R 4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
式中,R A為氫原子或甲基,宜為甲基。X 1為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有鹵素原子,宜為單鍵或含有伸苯基者。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上,宜為含有醚基者。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上,宜為單鍵、亞甲基、伸乙基或伸丙基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子,宜為氟原子。m為1~4之整數,n為0~3之整數,宜為m=1~2、n=0~1。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基,宜為芳香族烴基,為苯基、萘基、聯苯基、苯基硫醚基、苯基醚基、或二苯甲酮基更佳。 In the formula, RA is a hydrogen atom or a methyl group, preferably a methyl group. X1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have a halogen atom, and is preferably a single bond or a group containing a phenylene group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom, and is preferably a group containing an ether group. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group, and is preferably a single bond, a methylene group, an ethylene group, or a propylene group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or a halogen atom other than iodine with a carbon number of 1 to 4, preferably a fluorine atom. m is an integer of 1 to 4, and n is an integer of 0 to 3, preferably m=1 to 2, n=0 to 1. R2 to R6 are independently a monovalent hydrocarbon group with a carbon number of 1 to 25 which may contain a heteroatom, preferably an aromatic hydrocarbon group, more preferably a phenyl group, a naphthyl group, a biphenyl group, a phenyl sulfide group, a phenyl ether group, or a benzophenone group.
又,本發明為下述通式(a)-1’M或(a)-2’M表示之單體。 [化9] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 Furthermore, the present invention is a monomer represented by the following general formula (a)-1'M or (a)-2'M. [Chemistry 9] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
式中,R A為氫原子或甲基,宜為甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上,宜為單鍵或含有伸苯基者。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上,宜為含有醚基者。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上,宜為單鍵、亞甲基、伸乙基或伸丙基。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子,宜為氟原子。m為1~4之整數,n為0~3之整數,宜為m=1~2、n=0~1。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基,宜為芳香族烴基,為苯基、萘基、聯苯基、苯基硫醚基、苯基醚基、或二苯甲酮基更佳。 In the formula, RA is a hydrogen atom or a methyl group, preferably a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may have at least one selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group, and may be a single bond or a group containing a phenylene group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may have at least one selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom, and may contain at least one selected from a ether group. X3 is a straight or branched alkylene group with 1 to 6 carbon atoms, which is a single bond or does not contain fluorine atoms, and may have at least one selected from ether groups and ester groups, and is preferably a single bond, a methylene group, an ethylene group or a propylene group. Y is a group selected from ester groups and sulfonate groups. R1 is independently a straight or branched alkylene group with 1 to 4 carbon atoms, an alkoxy group, an acyloxy group, or a halogen atom other than iodine, and is preferably a fluorine atom. m is an integer of 1 to 4, and n is an integer of 0 to 3, and preferably m=1 to 2 and n=0 to 1. R2 to R6 are independently a monovalent hydrocarbon group with 1 to 25 carbon atoms, which may also contain heteroatoms, and are preferably aromatic hydrocarbon groups, and are more preferably phenyl, naphthyl, biphenyl, phenyl sulfide, phenyl ether, or benzophenone groups.
[阻劑材料] 本發明之阻劑材料含有含自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽之重複單元a。1價芳香族羧酸宜為苯甲酸。前述重複單元a宜包含下述通式(a)-1或(a)-2表示之重複單元。 [化10] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為單鍵或碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 [Resistance material] The resistance material of the present invention contains a repeating unit a containing a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid of a coronium salt or an iodonium salt bonded to the polymer main chain via an ester bond. The monovalent aromatic carboxylic acid is preferably benzoic acid. The repeating unit a preferably includes a repeating unit represented by the following general formula (a)-1 or (a)-2. [Chemical 10] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a single bond or a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
前述通式(a)-1及(a)-2中,前述X 2宜為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 2藉由具有單鍵以外的結構,會增加鋶鹽、錪鹽的可撓性而提高淬滅酸之能力。 In the above general formulas (a)-1 and (a)-2, the above X2 is preferably a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. When X2 has a structure other than a single bond, the flexibility of the stibnium salt and the iodonium salt is increased, thereby improving the ability to quench the acid.
藉由光分解,鋶或錪會分解,並成為鍵結於聚合物之經碘化之1價芳香族羧酸。經碘化之1價芳香族羧酸具有在鹼顯影液中之膨潤小的特徵。若為低膨潤之特性,則可降低於接觸孔(contact hole)圖案之顯影時的膨潤所導致之尺寸均勻性下降、或在線與間距圖案(line and space pattern)於純水淋洗後為了乾燥的旋轉乾燥時可減少圖案受到的應力,並使圖案形成後之圖案崩塌減少。Copper or iodine decomposes by photolysis and becomes an iodinated monovalent aromatic carboxylic acid bonded to the polymer. The iodinated monovalent aromatic carboxylic acid has the characteristic of low swelling in alkaline developer. The low swelling property can reduce the decrease in dimensional uniformity caused by swelling during the development of contact hole patterns, or reduce the stress on the pattern during the rotation drying of the line and space pattern after rinsing with pure water, and reduce the pattern collapse after the pattern is formed.
前述重複單元a係具有有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽結構之淬滅劑,為淬滅劑鍵結聚合物。淬滅劑鍵結聚合物具有抑制酸擴散之效果高,且如前所述解析度優良的特徵。藉此,可達成高解析、低LWR及低CDU。The aforementioned repeating unit a is a quencher having a structure of a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid of a coronium salt or an iodonium salt, and is a quencher-bonded polymer. The quencher-bonded polymer has a high effect of inhibiting acid diffusion and has the characteristics of excellent resolution as mentioned above. Thus, high resolution, low LWR and low CDU can be achieved.
上述通式(a)-1表示之重複單元a1及上述通式(a)-2表示之提供重複單元a2之單體可列舉上述所記載之本發明之單體。又,其陰離子部可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 The monomers providing the repeating unit a1 represented by the general formula (a)-1 and the repeating unit a2 represented by the general formula (a)-2 can be the monomers of the present invention described above. The anion part can be the following, but is not limited thereto. In the following formula, RA is the same as above.
[化11] [Chemistry 11]
[化12] [Chemistry 12]
[化13] [Chemistry 13]
[化14] [Chemistry 14]
[化15] [Chemistry 15]
[化16] [Chemistry 16]
[化17] [Chemistry 17]
[化18] [Chemistry 18]
[化19] [Chemistry 19]
[化20] [Chemistry 20]
[化21] [Chemistry 21]
[化22] [Chemistry 22]
[化23] [Chemistry 23]
[化24] [Chemistry 24]
[化25] [Chemistry 25]
[化26] [Chemistry 26]
上述通式(a)-1表示之鋶鹽的陽離子可列舉如下所示者,但不限於此。 [化27] The cations of the cobalt salt represented by the general formula (a)-1 are listed below, but are not limited thereto. [Chemistry 27]
[化28] [Chemistry 28]
[化29] [Chemistry 29]
[化30] [Chemistry 30]
[化31] [Chemistry 31]
[化32] [Chemistry 32]
[化33] [Chemistry 33]
[化34] [Chemistry 34]
[化35] [Chemistry 35]
[化36] [Chemistry 36]
[化37] [Chemistry 37]
[化38] [Chemistry 38]
[化39] [Chemistry 39]
[化40] [Chemistry 40]
[化41] [Chemistry 41]
[化42] [Chemistry 42]
[化43] [Chemistry 43]
[化44] [Chemistry 44]
[化45] [Chemistry 45]
[化46] [Chemistry 46]
[化47] [Chemistry 47]
[化48] [Chemistry 48]
[化49] [Chemistry 49]
上述通式(a)-2表示之錪鹽的陽離子可列舉如下所示者,但不限於此。The cations of the iodonium salt represented by the general formula (a)-2 are listed below, but are not limited thereto.
[化50] [Chemistry 50]
前述阻劑材料為了提高溶解對比度,宜更含有羧基及酚性羥基中之任一者或其兩者的氫原子被酸不穩定基取代之重複單元b。又,前述重複單元b宜為選自下述通式(b1)及(b2)表示之重複單元中之至少1種。以下,將羧基之氫原子被酸不穩定基取代的重複單元稱為重複單元b1,並將酚性羥基之氫原子被酸不穩定基取代的重複單元稱為重複單元b2。In order to improve the solubility contrast, the above-mentioned resist material preferably further contains a repeating unit b in which the hydrogen atoms of either or both of the carboxyl group and the phenolic hydroxyl group are replaced by acid-unstable groups. In addition, the above-mentioned repeating unit b is preferably at least one selected from the repeating units represented by the following general formulas (b1) and (b2). Hereinafter, the repeating unit in which the hydrogen atoms of the carboxyl group are replaced by acid-unstable groups is referred to as a repeating unit b1, and the repeating unit in which the hydrogen atoms of the phenolic hydroxyl group are replaced by acid-unstable groups is referred to as a repeating unit b2.
重複單元b1及b2分別可列舉下述通式(b1)及(b2)表示者。 [化51] 式中,R A分別獨立地為氫原子或甲基。Y 1為單鍵、伸苯基、伸萘基、或具有酯鍵、醚鍵或內酯環之碳數1~12之連結基。Y 2為單鍵、酯鍵或醯胺鍵。R 11及R 12為酸不穩定基。R 13為氟原子、三氟甲基、氰基、或碳數1~6之烷基。R 14為單鍵或直鏈狀或分支狀之碳數1~6之烷二基,且其碳原子的一部分也可被醚鍵或酯鍵取代。a為1或2。b為0~4之整數。 The repeating units b1 and b2 can be represented by the following general formulas (b1) and (b2), respectively. In the formula, RA is independently a hydrogen atom or a methyl group. Y1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and having an ester bond, an ether bond, or a lactone ring. Y2 is a single bond, an ester bond, or an amide bond. R11 and R12 are acid-unstable groups. R13 is a fluorine atom, a trifluoromethyl group, a cyano group, or an alkyl group having 1 to 6 carbon atoms. R14 is a single bond or a linear or branched alkanediyl group having 1 to 6 carbon atoms, and a portion of the carbon atoms thereof may be substituted by an ether bond or an ester bond. a is 1 or 2. b is an integer of 0 to 4.
式中,R A分別獨立地為氫原子或甲基,宜為甲基。Y 1為單鍵、伸苯基、伸萘基、或具有酯鍵、醚鍵或內酯環之碳數1~12之連結基,宜為單鍵或伸苯基。Y 2為單鍵、酯鍵或醯胺鍵,宜為單鍵。R 11及R 12為酸不穩定基。R 13為氟原子、三氟甲基、氰基、或碳數1~6之烷基,宜為氟原子。R 14為單鍵或直鏈狀或分支狀之碳數1~6之烷二基,且其碳原子的一部分也可被醚鍵或酯鍵取代,宜為酯鍵。a為1或2,a宜為1。b為0~4之整數,b宜為0或1。 In the formula, RA is independently a hydrogen atom or a methyl group, preferably a methyl group. Y1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and having an ester bond, an ether bond, or a lactone ring, preferably a single bond or a phenylene group. Y2 is a single bond, an ester bond, or an amide bond, preferably a single bond. R11 and R12 are acid-unstable groups. R13 is a fluorine atom, a trifluoromethyl group, a cyano group, or an alkyl group having 1 to 6 carbon atoms, preferably a fluorine atom. R14 is a single bond or a linear or branched alkanediyl group having 1 to 6 carbon atoms, and a part of the carbon atoms thereof may be substituted by an ether bond or an ester bond, preferably an ester bond. a is 1 or 2, preferably 1. b is an integer of 0 to 4, preferably 0 or 1.
提供重複單元b1之單體可列舉如下所示者,但不限於此。另外,下式中,R A及R 11和前述相同。 [化52] The monomers providing the repeating unit b1 may be listed as follows, but are not limited thereto. In the following formula, RA and R 11 are the same as those described above. [Chemical 52]
[化53] [Chemistry 53]
提供重複單元b2之單體可列舉如下所示者,但不限於此。另外,下式中,R A及R 12和前述相同。 [化54] The monomers providing the repeating unit b2 may be exemplified as follows, but are not limited thereto. In the following formula, RA and R12 are the same as those described above. [Chem. 54]
R 11或R 12表示之酸不穩定基有各種選擇,可列舉例如下述通式(AL-1)~(AL-3)表示者。 [化55] There are various options for the acid-labile group represented by R 11 or R 12 , for example, those represented by the following general formulas (AL-1) to (AL-3). [Chemistry 55]
通式(AL-1)中,c為0~6之整數。R L1為碳數4~61且宜為4~15之三級烴基、各烴基分別為碳數1~6之飽和烴基的三烴基矽基、含有羰基、醚鍵或酯鍵之碳數4~20之飽和烴基、或通式(AL-3)表示之基。 In the general formula (AL-1), c is an integer of 0 to 6. RL1 is a tertiary alkyl group having 4 to 61 carbon atoms, preferably 4 to 15 carbon atoms, a trialkylsilyl group in which each alkyl group is a saturated alkyl group having 1 to 6 carbon atoms, a saturated alkyl group having 4 to 20 carbon atoms and containing a carbonyl group, an ether bond or an ester bond, or a group represented by the general formula (AL-3).
R L1表示之三級烴基可為飽和也可為不飽和,且可為分支狀也可為環狀。其具體例可列舉:三級丁基、三級戊基、1,1-二乙基丙基、1-乙基環戊基、1-丁基環戊基、1-乙基環己基、1-丁基環己基、1-乙基-2-環戊烯基、1-乙基-2-環己烯基、2-甲基-2-金剛烷基等。前述三烴基矽基可列舉:三甲基矽基、三乙基矽基、二甲基三級丁基矽基等。前述含有羰基、醚鍵或酯鍵之飽和烴基為直鏈狀、分支狀、環狀中之任一皆可,宜為環狀者,其具體例可列舉:3-側氧基環己基、4-甲基-2-側氧基氧雜環己烷-4-基、5-甲基-2-側氧基氧雜環戊烷-5-基、2-四氫吡喃基、2-四氫呋喃基等。 The tertiary alkyl represented by R L1 may be saturated or unsaturated, and may be branched or cyclic. Specific examples thereof include tertiary butyl, tertiary pentyl, 1,1-diethylpropyl, 1-ethylcyclopentyl, 1-butylcyclopentyl, 1-ethylcyclohexyl, 1-butylcyclohexyl, 1-ethyl-2-cyclopentenyl, 1-ethyl-2-cyclohexenyl, 2-methyl-2-adamantyl, etc. The aforementioned trialkylsilyl may include trimethylsilyl, triethylsilyl, dimethyltertiary butylsilyl, etc. The aforementioned saturated alkyl group containing a carbonyl group, an ether bond or an ester bond may be in any of the linear, branched or cyclic forms, and is preferably in the form of a ring. Specific examples thereof include 3-oxocyclohexyl, 4-methyl-2-oxocyclohexane-4-yl, 5-methyl-2-oxocyclopentane-5-yl, 2-tetrahydropyranyl, 2-tetrahydrofuranyl and the like.
通式(AL-1)表示之酸不穩定基可列舉:三級丁氧基羰基、三級丁氧基羰基甲基、三級戊基氧基羰基、三級戊基氧基羰基甲基、1,1-二乙基丙基氧基羰基、1,1-二乙基丙基氧基羰基甲基、1-乙基環戊基氧基羰基、1-乙基環戊基氧基羰基甲基、1-乙基-2-環戊烯基氧基羰基、1-乙基-2-環戊烯基氧基羰基甲基、1-乙氧基乙氧基羰基甲基、2-四氫吡喃基氧基羰基甲基、2-四氫呋喃基氧基羰基甲基等。Examples of the acid-labile group represented by the general formula (AL-1) include tertiary butoxycarbonyl, tertiary butoxycarbonylmethyl, tertiary pentyloxycarbonyl, tertiary pentyloxycarbonylmethyl, 1,1-diethylpropyloxycarbonyl, 1,1-diethylpropyloxycarbonylmethyl, 1-ethylcyclopentyloxycarbonyl, 1-ethylcyclopentyloxycarbonylmethyl, 1-ethyl-2-cyclopentenyloxycarbonyl, 1-ethyl-2-cyclopentenyloxycarbonylmethyl, 1-ethoxyethoxycarbonylmethyl, 2-tetrahydropyranyloxycarbonylmethyl, and 2-tetrahydrofuranyloxycarbonylmethyl.
此外,通式(AL-1)表示之酸不穩定基也可列舉下述通式(AL-1)-1~(AL-1)-10表示之基。 [化56] 式中,虛線為原子鍵。 In addition, the acid-labile group represented by the general formula (AL-1) can also be exemplified by the following general formulas (AL-1)-1 to (AL-1)-10. In the formula, the dotted lines are atomic bonds.
通式(AL-1)-1~(AL-1)-10中,c和前述相同。R L8分別獨立地為碳數1~10之飽和烴基或碳數6~20之芳基。R L9為氫原子或碳數1~10之飽和烴基。R L10為碳數2~10之飽和烴基或碳數6~20之芳基。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可。 In the general formulae (AL-1)-1 to (AL-1)-10, c is the same as described above. R L8 is independently a saturated alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 20 carbon atoms. R L9 is a hydrogen atom or a saturated alkyl group having 1 to 10 carbon atoms. R L10 is a saturated alkyl group having 2 to 10 carbon atoms or an aryl group having 6 to 20 carbon atoms. The saturated alkyl group may be in a linear, branched or cyclic form.
通式(AL-2)中,R L2及R L3分別獨立地為氫原子或碳數1~18且宜為1~10之飽和烴基。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可,其具體例可列舉:甲基、乙基、丙基、異丙基、正丁基、二級丁基、三級丁基、環戊基、環己基、2-乙基己基、正辛基等。 In the general formula (AL-2), R L2 and R L3 are independently a hydrogen atom or a saturated alkyl group having 1 to 18 carbon atoms, preferably 1 to 10 carbon atoms. The saturated alkyl group may be linear, branched or cyclic, and specific examples thereof include methyl, ethyl, propyl, isopropyl, n-butyl, dibutyl, tertiary butyl, cyclopentyl, cyclohexyl, 2-ethylhexyl, n-octyl and the like.
通式(AL-2)中,R L4為也可含有雜原子之碳數1~18且宜為1~10之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。前述烴基可列舉碳數1~18之飽和烴基等,它們的氫原子之一部分也可被羥基、烷氧基、側氧基、胺基、烷基胺基等取代。如此的經取代之飽和烴基可列舉如下所示者等。 [化57] 式中,虛線為原子鍵。 In the general formula (AL-2), R L4 is a alkyl group having 1 to 18 carbon atoms and preferably 1 to 10 carbon atoms, which may contain impurity atoms. The aforementioned alkyl group may be saturated or unsaturated, and may be in any of the forms of a straight chain, a branched chain, or a ring. The aforementioned alkyl group may include saturated alkyl groups having 1 to 18 carbon atoms, and a portion of the hydrogen atoms thereof may be substituted by a hydroxyl group, an alkoxy group, a pendoxy group, an amino group, an alkylamino group, or the like. Such substituted saturated alkyl groups may include the following. [Chemistry 57] In the formula, the dotted lines are atomic bonds.
R L2與R L3、R L2與R L4、或R L3與R L4也可互相鍵結並和它們所鍵結的碳原子一起或和碳原子及氧原子一起形成環,此時,參與環的形成之R L2及R L3、R L2及R L4、或R L3及R L4分別獨立地為碳數1~18且宜為1~10之烷二基。它們鍵結而得的環之碳數宜為3~10,為4~10更佳。 RL2 and RL3 , RL2 and RL4 , or RL3 and RL4 may also bond to each other and form a ring together with the carbon atom to which they are bonded or together with the carbon atom and the oxygen atom. In this case, RL2 and RL3 , RL2 and RL4 , or RL3 and RL4 participating in the formation of the ring are each independently an alkanediyl group having 1 to 18 carbon atoms, preferably 1 to 10 carbon atoms. The carbon number of the ring obtained by the bonding is preferably 3 to 10, more preferably 4 to 10.
通式(AL-2)表示之酸不穩定基之中,直鏈狀或分支狀者可列舉下式(AL-2)-1~(AL-2)-69表示者,但不限於此。另外,下式中,虛線為原子鍵。 [化58] Among the acid-labile groups represented by the general formula (AL-2), the linear or branched ones can be exemplified by the following formulas (AL-2)-1 to (AL-2)-69, but are not limited thereto. In the following formula, the dashed line represents an atomic bond. [Chemistry 58]
[化59] [Chemistry 59]
[化60] [Chemistry 60]
[化61] [Chemistry 61]
通式(AL-2)表示之酸不穩定基之中,環狀者可列舉四氫呋喃-2-基、2-甲基四氫呋喃-2-基、四氫哌喃-2-基、2-甲基四氫哌喃-2-基等。Among the acid-labile groups represented by the general formula (AL-2), examples of cyclic groups include tetrahydrofuran-2-yl, 2-methyltetrahydrofuran-2-yl, tetrahydropyran-2-yl, and 2-methyltetrahydropyran-2-yl.
又,酸不穩定基可列舉下述通式(AL-2a)或(AL-2b)表示之基。藉由前述酸不穩定基,阻劑材料也可進行分子間或分子內交聯。 [化62] 式中,虛線為原子鍵。 In addition, the acid-unstable group may be a group represented by the following general formula (AL-2a) or (AL-2b). The inhibitor material may also be cross-linked between molecules or within molecules by the acid-unstable group. [Chemistry 62] In the formula, the dotted lines are atomic bonds.
通式(AL-2a)或(AL-2b)中,R L11及R L12分別獨立地為氫原子或碳數1~8之飽和烴基。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可。又,R L11與R L12也可互相鍵結並和它們所鍵結的碳原子一起形成環,此時,R L11及R L12分別獨立地為碳數1~8之烷二基。R L13分別獨立地為碳數1~10之飽和伸烴基。前述飽和伸烴基為直鏈狀、分支狀、環狀中之任一皆可。d及e分別獨立地為0~10之整數,宜為0~5之整數,f為1~7之整數,宜為1~3之整數。 In the general formula (AL-2a) or (AL-2b), R L11 and R L12 are each independently a hydrogen atom or a saturated alkyl group having 1 to 8 carbon atoms. The saturated alkyl group may be in a linear, branched, or cyclic form. Furthermore, R L11 and R L12 may be bonded to each other and form a ring together with the carbon atoms to which they are bonded. In this case, R L11 and R L12 are each independently an alkanediyl group having 1 to 8 carbon atoms. R L13 is each independently a saturated alkylene group having 1 to 10 carbon atoms. The saturated alkylene group may be in a linear, branched, or cyclic form. d and e are independently integers between 0 and 10, preferably between 0 and 5, and f is an integer between 1 and 7, preferably between 1 and 3.
通式(AL-2a)或(AL-2b)中,L A為(f+1)價之碳數1~50之脂肪族飽和烴基、(f+1)價之碳數3~50之脂環族飽和烴基、(f+1)價之碳數6~50之芳香族烴基或(f+1)價之碳數3~50之雜環基。又,這些基之碳原子的一部分也可被含雜原子之基取代,且鍵結於這些基的碳原子之氫原子的一部分也可被羥基、羧基、醯基或氟原子取代。L A宜為碳數1~20之飽和伸烴基、3價飽和烴基、4價飽和烴基等飽和烴基、碳數6~30之伸芳基等。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可。L B為-C(=O)-O-、-NH-C(=O)-O-或-NH-C(=O)-NH-。 In the general formula (AL-2a) or (AL-2b), LA is a (f+1)-valent aliphatic saturated alkyl group having 1 to 50 carbon atoms, a (f+1)-valent alicyclic saturated alkyl group having 3 to 50 carbon atoms, a (f+1)-valent aromatic alkyl group having 6 to 50 carbon atoms, or a (f+1)-valent heterocyclic group having 3 to 50 carbon atoms. In addition, part of the carbon atoms of these groups may be substituted by a group containing a heteroatom, and part of the hydrogen atoms bonded to the carbon atoms of these groups may be substituted by a hydroxyl group, a carboxyl group, an acyl group or a fluorine atom. LA is preferably a saturated alkylene group having 1 to 20 carbon atoms, a saturated alkylene group such as a trivalent saturated alkyl group or a tetravalent saturated alkyl group, or an arylene group having 6 to 30 carbon atoms. The saturated alkyl group may be in the form of a straight chain, a branched chain, or a ring. LB is -C(=O)-O-, -NH-C(=O)-O-, or -NH-C(=O)-NH-.
通式(AL-2a)或(AL-2b)表示之交聯型縮醛基可列舉下式(AL-2)-70~(AL-2)-77表示之基等。 [化63] 式中,虛線為原子鍵。 Examples of the cross-linked acetal group represented by the general formula (AL-2a) or (AL-2b) include the following groups represented by the formulas (AL-2)-70 to (AL-2)-77. In the formula, the dotted lines are atomic bonds.
通式(AL-3)中,R L5、R L6及R L7分別獨立地為碳數1~20之烴基,且也可含有氧原子、硫原子、氮原子、氟原子等雜原子。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉:碳數1~20之烷基、碳數3~20之環狀飽和烴基、碳數2~20之烯基、碳數3~20之環狀不飽和烴基、碳數6~10之芳基等。又,R L5與R L6、R L5與R L7、或R L6與R L7也可互相鍵結並和它們所鍵結的碳原子一起形成碳數3~20之脂環。 In the general formula (AL-3), R L5 , R L6 and R L7 are independently alkyl groups having 1 to 20 carbon atoms, and may contain heteroatoms such as oxygen atoms, sulfur atoms, nitrogen atoms, and fluorine atoms. The aforementioned alkyl groups may be saturated or unsaturated, and may be linear, branched, or cyclic. Specific examples thereof include: alkyl groups having 1 to 20 carbon atoms, cyclic saturated alkyl groups having 3 to 20 carbon atoms, alkenyl groups having 2 to 20 carbon atoms, cyclic unsaturated alkyl groups having 3 to 20 carbon atoms, and aryl groups having 6 to 10 carbon atoms. Furthermore, R L5 and R L6 , R L5 and R L7 , or R L6 and R L7 may be bonded to each other and form an alicyclic ring having 3 to 20 carbon atoms together with the carbon atoms to which they are bonded.
通式(AL-3)表示之基可列舉:三級丁基、1,1-二乙基丙基、1-乙基降莰基、1-甲基環戊基、1-異丙基環戊基、1-乙基環戊基、1-甲基環己基、2-(2-甲基)金剛烷基、2-(2-乙基)金剛烷基、三級戊基等。The groups represented by the general formula (AL-3) include tertiary butyl, 1,1-diethylpropyl, 1-ethylnorbornyl, 1-methylcyclopentyl, 1-isopropylcyclopentyl, 1-ethylcyclopentyl, 1-methylcyclohexyl, 2-(2-methyl)adamantyl, 2-(2-ethyl)adamantyl, tertiary pentyl, and the like.
又,通式(AL-3)表示之基也可列舉下述通式(AL-3)-1~(AL-3)-19表示之基。 [化64] 式中,虛線為原子鍵。 In addition, the group represented by the general formula (AL-3) can also be exemplified by the groups represented by the following general formulas (AL-3)-1 to (AL-3)-19. In the formula, the dotted lines are atomic bonds.
通式(AL-3)-1~(AL-3)-19中,R L14分別獨立地為碳數1~8之飽和烴基或碳數6~20之芳基。R L15及R L17分別獨立地為氫原子或碳數1~20之飽和烴基。R L16為碳數6~20之芳基。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可。又,前述芳基宜為苯基等。R F為氟原子或三氟甲基。g為1~5之整數。 In the general formulae (AL-3)-1 to (AL-3)-19, RL14 is independently a saturated alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 20 carbon atoms. RL15 and RL17 are independently a hydrogen atom or a saturated alkyl group having 1 to 20 carbon atoms. RL16 is an aryl group having 6 to 20 carbon atoms. The saturated alkyl group may be linear, branched or cyclic. The aryl group is preferably a phenyl group or the like. RF is a fluorine atom or a trifluoromethyl group. g is an integer of 1 to 5.
此外,酸不穩定基可列舉下述通式(AL-3)-20或(AL-3)-21表示之基。藉由前述酸不穩定基,阻劑材料也可進行分子內或分子間交聯。 [化65] 式中,虛線為原子鍵。 In addition, the acid-unstable group may be a group represented by the following general formula (AL-3)-20 or (AL-3)-21. The inhibitor material may also be cross-linked intramolecularly or intermolecularly by the acid-unstable group. [Chemistry 65] In the formula, the dotted lines are atomic bonds.
通式(AL-3)-20及(AL-3)-21中,R L14和前述相同。R L18為碳數1~20之(h+1)價之飽和伸烴基或碳數6~20之(h+1)價之伸芳基,且也可含有氧原子、硫原子、氮原子等雜原子。前述飽和伸烴基為直鏈狀、分支狀、環狀中之任一皆可。h為1~3之整數。 In the general formula (AL-3)-20 and (AL-3)-21, R L14 is the same as the above. R L18 is a (h+1)-valent saturated alkylene group having 1 to 20 carbon atoms or a (h+1)-valent arylene group having 6 to 20 carbon atoms, and may contain heteroatoms such as oxygen atoms, sulfur atoms, and nitrogen atoms. The above-mentioned saturated alkylene group may be linear, branched, or cyclic. h is an integer of 1 to 3.
提供含有通式(AL-3)表示之酸不穩定基的重複單元之單體可列舉包含下述通式(AL-3)-22表示之外型立體異構體結構之(甲基)丙烯酸酯。 [化66] Examples of monomers that provide repeating units containing an acid-labile group represented by the general formula (AL-3) include (meth)acrylates having stereoisomer structures represented by the following general formula (AL-3)-22.
通式(AL-3)-22中,R A和前述相同。R Lc1為碳數1~8之飽和烴基或也可經取代之碳數6~20之芳基。前述飽和烴基為直鏈狀、分支狀、環狀中之任一皆可。R Lc2~R Lc11分別獨立地為氫原子或也可含有雜原子之碳數1~15之烴基。前述雜原子可列舉氧原子等。前述烴基可列舉:碳數1~15之烷基、碳數6~15之芳基等。R Lc2與R Lc3、R Lc4與R Lc6、R Lc4與R Lc7、R Lc5與R Lc7、R Lc5與R Lc11、R Lc6與R Lc10、R Lc8與R Lc9、或R Lc9與R Lc10也可互相鍵結並和它們所鍵結的碳原子一起形成環,此時,參與鍵結之基為碳數1~15之也可含有雜原子之伸烴基。又,R Lc2與R Lc11、R Lc8與R Lc11、或R Lc4與R Lc6也可鍵結於相鄰的碳者彼此不介隔任何基而鍵結並形成雙鍵。另外,亦以本式表示鏡像體。 In the general formula (AL-3)-22, RA is the same as described above. RLc1 is a saturated alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 20 carbon atoms which may be substituted. The saturated alkyl group may be in a linear, branched, or cyclic form. RLc2 to RLc11 are each independently a hydrogen atom or a alkyl group having 1 to 15 carbon atoms which may contain a heteroatom. Examples of the heteroatom include an oxygen atom, etc. Examples of the alkyl group include an alkyl group having 1 to 15 carbon atoms, an aryl group having 6 to 15 carbon atoms, etc. R Lc2 and R Lc3 , R Lc4 and R Lc6 , R Lc4 and R Lc7 , R Lc5 and R Lc7 , R Lc5 and R Lc11 , R Lc6 and R Lc10 , R Lc8 and R Lc9 , or R Lc9 and R Lc10 may also be bonded to each other and form a ring together with the carbon atoms to which they are bonded. In this case, the group involved in the bond is a alkylene group having 1 to 15 carbon atoms and may contain a heteroatom. In addition, R Lc2 and R Lc11 , R Lc8 and R Lc11 , or R Lc4 and R Lc6 may be bonded to adjacent carbon atoms without any group interposed therebetween to form a double bond. In addition, a mirror image is also represented by this formula.
在此,提供通式(AL-3)-22表示之重複單元之單體可列舉日本特開2000-327633號公報所記載者等。具體而言,可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 [化67] Here, monomers providing repeating units represented by the general formula (AL-3)-22 include those described in Japanese Patent Publication No. 2000-327633. Specifically, the following monomers may be listed, but are not limited thereto. In the following formula, RA is the same as the above. [Chemistry 67]
提供含有通式(AL-3)表示之酸不穩定基之重複單元的單體也可列舉下述通式(AL-3)-23表示之含有呋喃二基、四氫呋喃二基或氧雜降莰烷二基之(甲基)丙烯酸酯。 [化68] Examples of monomers that provide repeating units containing an acid-labile group represented by the general formula (AL-3) include (meth)acrylates containing a furandiyl group, a tetrahydrofurandiyl group or an oxa-norbornanediyl group represented by the following general formula (AL-3)-23. [Chemistry 68]
通式(AL-3)-23中,R A和前述相同。R Lc12及R Lc13分別獨立地為碳數1~10之烴基。R Lc12與R Lc13也可互相鍵結並和它們所鍵結的碳原子一起形成脂環。R Lc14為呋喃二基、四氫呋喃二基或氧雜降莰烷二基。R Lc15為氫原子或也可含有雜原子之碳數1~10之烴基。前述烴基為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉碳數1~10之飽和烴基等。 In the general formula (AL-3)-23, RA is the same as described above. R Lc12 and R Lc13 are independently alkyl groups having 1 to 10 carbon atoms. R Lc12 and R Lc13 may also be bonded to each other and form an aliphatic ring together with the carbon atoms to which they are bonded. R Lc14 is furandiyl, tetrahydrofurandiyl or oxa-norbornanediyl. R Lc15 is a hydrogen atom or a alkyl group having 1 to 10 carbon atoms which may contain a heteroatom. The aforementioned alkyl group may be any of a linear chain, a branched structure, and a ring structure. Specific examples thereof include saturated alkyl groups having 1 to 10 carbon atoms.
提供通式(AL-3)-23表示之重複單元的單體可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同,Ac為乙醯基,Me為甲基。 [化69] The monomers providing the repeating unit represented by the general formula (AL-3)-23 are listed below, but are not limited thereto. In the following formula, RA is the same as above, Ac is an acetyl group, and Me is a methyl group. [Chemistry 69]
[化70] [Chemistry 70]
前述阻劑材料也可更含有具有選自羥基、羧基、內酯環、碳酸酯基、硫代碳酸酯基、羰基、環狀縮醛基、醚鍵、酯鍵、磺酸酯鍵、氰基、醯胺基、-O-C(=O)-S-、及-O-C(=O)-NH-之密合性基的重複單元c。The aforementioned resist material may further contain repeating units c having an adhesion group selected from a hydroxyl group, a carboxyl group, a lactone ring, a carbonate group, a thiocarbonate group, a carbonyl group, a cyclic acetal group, an ether bond, an ester bond, a sulfonate bond, a cyano group, an amide group, -O-C(=O)-S-, and -O-C(=O)-NH-.
提供重複單元c之單體可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 [化71] The monomers providing the repeating unit c can be listed as follows, but are not limited thereto. In the following formula, RA is the same as above. [Chemical 71]
[化72] [Chemistry 72]
[化73] [Chemistry 73]
[化74] [Chemistry 74]
[化75] [Chemistry 75]
[化76] [Chemistry 76]
[化77] [Chemistry 77]
[化78] [Chemistry 78]
前述阻劑材料也可更含有來自含有聚合性不飽和鍵之鎓鹽的重複單元d。理想的重複單元d可列舉:下述通式(d1)表示之重複單元(以下也稱重複單元d1)、下述通式(d2)表示之重複單元(以下也稱重複單元d2)、及下述通式(d3)表示之重複單元(以下也稱重複單元d3)。另外,重複單元d1~d3可單獨使用1種,或可組合使用2種以上。亦即,前述阻劑材料宜更含有選自下述通式(d1)~(d3)表示之重複單元中之至少1種之重複單元d。 [化79] 式中,R A分別獨立地為氫原子或甲基。Z 1為單鍵、伸苯基、-O-Z 11-、-C(=O)-O-Z 11-或-C(=O)-NH-Z 11-,Z 11為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、及羥基中之1種以上。Z 2A為單鍵或酯鍵。Z 2B為單鍵或碳數1~12之2價基,且也可含有選自酯鍵、醚鍵、內酯環、溴原子、及碘原子中之1種以上。Z 3為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-O-Z 31-、-C(=O)-O-Z 31-或-C(=O)-NH-Z 31-,Z 31為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、鹵素原子、及羥基中之1種以上。Rf 1~Rf 4分別獨立地為氫原子、氟原子或三氟甲基,惟至少1個為氟原子。R 21~R 28分別獨立地為也可含有雜原子之碳數1~20之1價烴基。又,R 23、R 24及R 25中之任2個或R 26、R 27及R 28中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。M -為非親核性相對離子。 The aforementioned resist material may also contain a repeating unit d from an onium salt containing a polymerizable unsaturated bond. The ideal repeating unit d can be listed as follows: a repeating unit represented by the following general formula (d1) (hereinafter also referred to as repeating unit d1), a repeating unit represented by the following general formula (d2) (hereinafter also referred to as repeating unit d2), and a repeating unit represented by the following general formula (d3) (hereinafter also referred to as repeating unit d3). In addition, the repeating units d1~d3 may be used alone or in combination of two or more. That is, the aforementioned resist material preferably contains at least one repeating unit d selected from the repeating units represented by the following general formulas (d1)~(d3). [Chemistry 79] In the formula, RA is independently a hydrogen atom or a methyl group. Z1 is a single bond, a phenylene group, -OZ11- , -C(=O) -OZ11- or -C(=O)-NH- Z11- , Z11 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, and a hydroxyl group. Z2A is a single bond or an ester bond. Z2B is a single bond or a divalent group having 1 to 12 carbon atoms, and may contain at least one selected from an ester bond, an ether bond, a lactone ring, a bromine atom, and an iodine atom. Z 3 is a single bond, methylene, ethylene, phenylene, fluorinated phenylene, -OZ 31 -, -C(=O)-OZ 31 - or -C(=O)-NH-Z 31 -, Z 31 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, a halogen atom, and a hydroxyl group. Rf 1 to Rf 4 are independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of them is a fluorine atom. R 21 to R 28 are independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Furthermore, any two of R 23 , R 24 and R 25 or any two of R 26 , R 27 and R 28 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. M - is a non-nucleophilic relative ion.
式中,R A分別獨立地為氫原子或甲基,宜為甲基。Z 1為單鍵、伸苯基、-O-Z 11-、-C(=O)-O-Z 11-或-C(=O)-NH-Z 11-,Z 11為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、及羥基中之1種以上,宜為乙醚。Z 2A為單鍵或酯鍵,宜為酯鍵。Z 2B為單鍵或碳數1~12之2價基,且也可含有選自酯鍵、醚鍵、內酯環、溴原子、及碘原子中之1種以上。Z 3為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-O-Z 31-、-C(=O)-O-Z 31-或-C(=O)-NH-Z 31-,Z 31為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、鹵素原子、及羥基中之1種以上。Rf 1~Rf 4分別獨立地為氫原子、氟原子或三氟甲基,惟至少1個為氟原子。 In the formula, RA is independently a hydrogen atom or a methyl group, preferably a methyl group. Z1 is a single bond, a phenylene group, -OZ11- , -C(=O) -OZ11- or -C(=O)-NH- Z11- , Z11 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, and a hydroxyl group, and is preferably ether. Z2A is a single bond or an ester bond, preferably an ester bond. Z2B is a single bond or a divalent group having 1 to 12 carbon atoms, and may contain at least one selected from an ester bond, an ether bond, a lactone ring, a bromine atom, and an iodine atom. Z 3 is a single bond, methylene, ethylene, phenylene, fluorinated phenylene, -OZ 31 -, -C(=O)-OZ 31 - or -C(=O)-NH-Z 31 -, Z 31 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or phenylene, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, a halogen atom, and a hydroxyl group. Rf 1 to Rf 4 are independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of them is a fluorine atom.
通式(d2)中,Rf 1~Rf 4分別獨立地為氫原子、氟原子或三氟甲基,惟至少1個為氟原子。尤其Rf 3及Rf 4中之至少1個宜為氟原子,Rf 3及Rf 4皆為氟原子更佳。 In the general formula (d2), Rf1 to Rf4 are independently hydrogen atoms, fluorine atoms or trifluoromethyl groups, but at least one of them is a fluorine atom. In particular, at least one of Rf3 and Rf4 is preferably a fluorine atom, and it is more preferred that both Rf3 and Rf4 are fluorine atoms.
通式(d1)~(d3)中,R 21~R 28分別獨立地為也可含有雜原子之碳數1~20之1價烴基。又,R 23、R 24及R 25中之任2個或R 26、R 27及R 28中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。前述1價烴基為直鏈狀、分支狀、環狀中之任一皆可,其具體例可列舉:碳數1~12之烷基、碳數6~12之芳基、碳數7~20之芳烷基等。又,這些基之氫原子的一部分或全部也可被碳數1~10之烷基、鹵素原子、三氟甲基、氰基、硝基、羥基、巰基、碳數1~10之烷氧基、碳數2~10之烷氧基羰基、或碳數2~10之醯氧基取代,這些基之碳原子的一部分也可被羰基、醚鍵或酯鍵取代。 In general formulae (d1) to (d3), R 21 to R 28 are independently monovalent hydrocarbon groups having 1 to 20 carbon atoms which may contain impurities. In addition, any two of R 23 , R 24 and R 25 or any two of R 26 , R 27 and R 28 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. The monovalent hydrocarbon group may be linear, branched or cyclic, and specific examples thereof include alkyl groups having 1 to 12 carbon atoms, aryl groups having 6 to 12 carbon atoms, and aralkyl groups having 7 to 20 carbon atoms. Furthermore, part or all of the hydrogen atoms of these groups may be substituted by an alkyl group having 1 to 10 carbon atoms, a halogen atom, a trifluoromethyl group, a cyano group, a nitro group, a hydroxyl group, a hydroxyl group, an alkoxy group having 1 to 10 carbon atoms, an alkoxycarbonyl group having 2 to 10 carbon atoms, or an acyloxy group having 2 to 10 carbon atoms, and part of the carbon atoms of these groups may be substituted by a carbonyl group, an ether bond, or an ester bond.
通式(d2)及(d3)中,鋶陽離子之具體例可列舉和例示作為後述通式(1-1)表示之鋶鹽的陽離子者同樣之例。In the general formulae (d2) and (d3), specific examples of the coronium cations are the same as those mentioned above for the cations of the coronium salts represented by the general formula (1-1) described later.
通式(d1)中,M -為非親核性相對離子。前述非親核性相對離子可列舉:氯化物離子、溴化物離子等鹵化物離子;三氟甲磺酸根離子、1,1,1-三氟乙烷磺酸根離子、九氟丁烷磺酸根離子等氟烷基磺酸根離子;甲苯磺酸根離子、苯磺酸根離子、4-氟苯磺酸根離子、1,2,3,4,5-五氟苯磺酸根離子等芳基磺酸根離子;甲磺酸根離子、丁烷磺酸根離子等烷基磺酸根離子;雙(三氟甲基磺醯基)醯亞胺離子、雙(全氟乙基磺醯基)醯亞胺離子、雙(全氟丁基磺醯基)醯亞胺離子等醯亞胺酸離子;參(三氟甲基磺醯基)甲基化物離子、參(全氟乙基磺醯基)甲基化物離子等甲基化酸根離子。 In the general formula (d1), M- is a non-nucleophilic counter ion. Examples of the non-nucleophilic counter ions include: halogenated ions such as chloride ions and bromide ions; fluoroalkyl sulfonate ions such as trifluoromethanesulfonate ions, 1,1,1-trifluoroethanesulfonate ions, and nonafluorobutanesulfonate ions; aryl sulfonic acid ions such as toluenesulfonate ions, benzenesulfonate ions, 4-fluorobenzenesulfonate ions, and 1,2,3,4,5-pentafluorobenzenesulfonate ions; ions; alkyl sulfonate ions such as methanesulfonate ions and butanesulfonate ions; acylimidic acid ions such as bis(trifluoromethylsulfonyl)imide ions, bis(perfluoroethylsulfonyl)imide ions, bis(perfluorobutylsulfonyl)imide ions; methylated acid ions such as tris(trifluoromethylsulfonyl)methide ions and tris(perfluoroethylsulfonyl)methide ions.
前述非親核性相對離子更可列舉:下述通式(d1-1)表示之α位被氟原子取代之磺酸根離子、下述通式(d1-2)表示之α位被氟原子取代且β位被三氟甲基取代之磺酸根離子等。 [化80] The aforementioned non-nucleophilic relative ions can be further exemplified as follows: a sulfonate ion represented by the following general formula (d1-1) in which the α-position is substituted by a fluorine atom, a sulfonate ion represented by the following general formula (d1-2) in which the α-position is substituted by a fluorine atom and the β-position is substituted by a trifluoromethyl group, etc. [Chemistry 80]
通式(d1-1)中,R 31為氫原子、碳數1~20之烷基、碳數2~20之烯基、或碳數6~20之芳基,且也可含有醚鍵、酯鍵、羰基、內酯環或氟原子。前述烷基及烯基為直鏈狀、分支狀、環狀中之任一皆可。 In the general formula (d1-1), R 31 is a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, and may also contain an ether bond, an ester bond, a carbonyl group, a lactone ring, or a fluorine atom. The alkyl group and the alkenyl group may be in a linear, branched, or cyclic form.
通式(d1-2)中,R 32為氫原子、碳數1~30之烷基、碳數2~30之醯基、碳數2~20之烯基、碳數6~20之芳基、或碳數6~20之芳氧基,且也可含有醚鍵、酯鍵、羰基或內酯環。前述烷基、醯基、及烯基為直鏈狀、分支狀、環狀中之任一皆可。 In the general formula (d1-2), R 32 is a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, an acyl group having 2 to 30 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aryloxy group having 6 to 20 carbon atoms, and may also contain an ether bond, an ester bond, a carbonyl group, or a lactone ring. The aforementioned alkyl group, acyl group, and alkenyl group may be in a linear, branched, or cyclic form.
又,前述Z 2B中宜含有至少1個以上之碘原子。 Furthermore, the aforementioned Z 2B preferably contains at least one iodine atom.
提供重複單元d1之單體可列舉如下所示者,但不限於此。另外,下式中,R A及M -和前述相同。 [化81] The monomers providing the repeating unit d1 may be listed as follows, but are not limited thereto. In the following formula, RA and M- are the same as those described above. [Chemical 81]
提供重複單元d2之單體可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 [化82] The monomers providing the repeating unit d2 may be listed as follows, but are not limited thereto. In the following formula, RA is the same as above. [Chemical 82]
[化83] [Chemistry 83]
[化84] [Chemistry 84]
[化85] [Chemistry 85]
[化86] [Chemistry 86]
又,提供重複單元d2之單體宜為具有如下所示之陰離子者。另外,下式中,R A和前述相同。 [化87] Furthermore, the monomer providing the repeating unit d2 is preferably one having an anion as shown below. In the following formula, RA is the same as above. [Chemical 87]
[化88] [Chemistry 88]
[化89] [Chemistry 89]
[化90] [Chemistry 90]
[化91] [Chemistry 91]
[化92] [Chemistry 92]
[化93] [Chemistry 93]
[化94] [Chemistry 94]
提供重複單元d3之單體可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 [化95] The monomers providing the repeating unit d3 may be listed as follows, but are not limited thereto. In the following formula, RA is the same as above. [Chem. 95]
[化96] [Chemistry 96]
重複單元d1~d3具有酸產生劑的功能。藉由使酸產生劑鍵結於聚合物主鏈,可使酸擴散縮小,且可防止酸擴散的模糊所導致之解析度的降低。又,酸產生劑藉由均勻地分散,LWR會改善。另外,使用含有重複單元d之阻劑材料時,可省略後述添加型酸產生劑之摻合。Repeating units d1 to d3 have the function of an acid generator. By bonding the acid generator to the polymer main chain, the acid diffusion can be reduced and the resolution reduction caused by the blurring of the acid diffusion can be prevented. In addition, the LWR will be improved by uniformly dispersing the acid generator. In addition, when using a resist material containing a repeating unit d, the admixture of the additive acid generator described later can be omitted.
本發明之阻劑材料中,藉由使自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽之具有淬滅劑功能之重複單元a、與d1~d3之具有酸產生劑功能之重複單元d進行共聚合,可在1個聚合物內具有全部的功能。此時,會有聚合物以外所添加的材料僅為有機溶劑、界面活性劑之情況,由於為單純的材料構成,故有生產性高的益處。In the inhibitor material of the present invention, by copolymerizing the repeating unit a having the function of a quencher of the substituted or unsubstituted iodinated monovalent aromatic carboxylic acid codon salt or iodonium salt and the repeating unit d1 to d3 having the function of an acid generator bonded to the main chain of the polymer via an ester bond, all functions can be contained in one polymer. In this case, the only materials added other than the polymer are organic solvents and surfactants, and since it is composed of simple materials, it has the advantage of high productivity.
具有雙鍵之經碘化之1價芳香族羧酸的鋶鹽或錪鹽之淬滅劑的聚合速度,和鋶鹽或錪鹽之酸產生劑的聚合速度為相同程度,故淬滅劑與酸產生劑會均勻地存在聚合物中,藉此會改善顯影後的邊緣粗糙度。在酸產生劑的陰離子部分含有碘時,利用吸收的光子數增加所致之酸產生時的對比度之改善,會更改善邊緣粗糙度。本發明之阻劑材料中的具有經碘化之1價芳香族羧酸的鋶鹽或錪鹽之重複單元a,會發揮如下效果:碘的吸收所致之吸收的光子數增加,以致改善淬滅劑分解之對比度,並達成邊緣粗糙度的改善。The polymerization rate of the quencher of the coronium salt or iodonium salt of the iodonium salt of the iodonium salt of the double-bonded iodinated monovalent aromatic carboxylic acid is about the same as the polymerization rate of the acid generator of the coronium salt or iodonium salt, so the quencher and the acid generator are uniformly present in the polymer, thereby improving the edge roughness after development. When the anion part of the acid generator contains iodine, the edge roughness is further improved by utilizing the improvement of the contrast during acid generation due to the increase in the number of absorbed photons. The repeating unit a of the iodinated monovalent aromatic carboxylic acid codon or iodonium salt in the resist material of the present invention exerts the following effect: the number of absorbed photons due to the absorption of iodine increases, thereby improving the contrast of quencher decomposition and achieving improvement in edge roughness.
前述阻劑材料也可更含有不含胺基而含有碘原子之重複單元e。提供重複單元e之單體可列舉如下所示者,但不限於此。另外,下式中,R A和前述相同。 [化97] The aforementioned resist material may further contain a repeating unit e that does not contain an amine group but contains an iodine atom. The monomers that provide the repeating unit e may be listed as follows, but are not limited thereto. In addition, in the following formula, RA is the same as the aforementioned. [Chem. 97]
[化98] [Chemistry 98]
前述阻劑材料也可含有前述重複單元以外之重複單元f。重複單元f可列舉來自苯乙烯、乙烯萘、茚、苊、香豆素、香豆酮等者。The aforementioned resist material may also contain a repeating unit f other than the aforementioned repeating unit. The repeating unit f may be selected from styrene, vinyl naphthalene, indene, acenaphthene, coumarin, coumarone, and the like.
前述阻劑材料中,重複單元a1、a2、b1、b2、c、d1、d2、d3、e及f的含有比率宜為0≦a1≦1.0、0≦a2≦1.0、0<a1+a2≦1.0、0≦b1≦0.5、0≦b2≦0.5、0≦b1+b2≦0.9、0≦c≦0.9、0≦d1≦0.5、0≦d2≦0.5、0≦d3≦0.5、0≦d1+d2+d3≦0.5、0≦e≦0.5及0≦f≦0.5,為0.001≦a1≦0.8、0.001≦a2≦0.8、0.001≦a1+a2≦0.8、0≦b1≦0.8、0≦b2≦0.8、0.1≦b1+b2≦0.8、0≦c≦0.8、0≦d1≦0.4、0≦d2≦0.4、0≦d3≦0.4、0≦d1+d2+d3≦0.4、0≦e≦0.4及0≦f≦0.4更佳,為0.005≦a1≦0.7、0.005≦a2≦0.7、0.005≦a1+a2≦0.7、0≦b1≦0.7、0≦b2≦0.7、0≦b1+b2≦0.7、0≦c≦0.7、0≦d1≦0.3、0≦d2≦0.3、0≦d3≦0.3、0≦d1+d2+d3≦0.3、0≦e≦0.3及0≦f≦0.3再更佳。惟,a1+a2+b1+b2+c+d1+d2+d3+e+f=1.0。In the above-mentioned resist material, the content ratio of the repeating units a1, a2, b1, b2, c, d1, d2, d3, e and f is preferably 0≦a1≦1.0, 0≦a2≦1.0, 0<a1+a2≦1.0, 0≦b1≦0.5, 0≦b2≦0.5, 0≦b1+b2≦0.9, 0≦c≦0.9, 0 ≦d1≦0.5, 0≦d2≦0.5, 0≦d3≦0.5, 0≦d1+d2+d3≦0.5, 0≦e≦0.5 and 0≦f≦0.5, 0.001≦a1≦0.8, 0.001≦a2≦0.8, 0.001≦a1+a2≦0.8, 0≦b1≦0.8, 0≦b2≦ 0.8, 0.1≦b1+b2≦0.8, 0≦c≦0.8, 0≦d1≦0.4, 0≦d2≦0.4, 0≦d3≦0.4, 0≦d1+d2+d3≦0.4, 0≦e≦0.4 and 0≦f≦0.4 are more preferred, and 0.005≦a1≦0.7, 0.005≦a2≦0.7, 0 .005≦a1+a2≦0.7, 0≦b1≦0.7, 0≦b2≦0.7, 0≦b1+b2≦0.7, 0≦c≦0.7, 0≦d1≦0.3, 0≦d2≦0.3, 0≦d3≦0.3, 0≦d1+d2+d3≦0.3, 0≦e≦0.3 and 0≦f≦0.3 are even better. However, a1+a2+b1+b2+c+d1+d2+d3+e+f=1.0.
合成前述阻劑材料時,例如將提供前述重複單元之單體,在有機溶劑中,添加自由基聚合起始劑後進行加熱,並實施聚合即可。When synthesizing the aforementioned resist material, for example, a monomer providing the aforementioned repeating unit is placed in an organic solvent, a free radical polymerization initiator is added, and the mixture is heated to carry out polymerization.
聚合時使用的有機溶劑可列舉:甲苯、苯、四氫呋喃(THF)、二乙醚、二㗁烷、丙二醇單甲醚、γ丁內酯及它們的混合溶劑等。聚合起始劑可列舉:2,2’-偶氮雙異丁腈(AIBN)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2-偶氮雙(2-甲基丙酸)二甲酯、過氧化苯甲醯、過氧化月桂醯等。聚合時的溫度宜為50~80℃。反應時間宜為2~100小時,為5~20小時更佳。The organic solvents used in the polymerization include: toluene, benzene, tetrahydrofuran (THF), diethyl ether, dioxane, propylene glycol monomethyl ether, γ-butyrolactone and their mixed solvents. The polymerization initiator includes: 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2-azobis(2-methylpropionic acid) dimethyl ester, benzoyl peroxide, lauryl peroxide, etc. The temperature during the polymerization is preferably 50~80℃. The reaction time is preferably 2~100 hours, and more preferably 5~20 hours.
將含有羥基之單體予以共聚合時,能在聚合時事先將羥基以乙氧基乙氧基等容易因酸而脫保護之縮醛基進行取代,並在聚合後利用弱酸及水來實施脫保護,也能事先以乙醯基、甲醯基、三甲基乙醯基等進行取代,並在聚合後實施鹼水解。When a monomer containing a hydroxyl group is copolymerized, the hydroxyl group can be replaced with an acetal group such as ethoxyethoxy which is easily deprotected by acid before polymerization, and then deprotected by weak acid and water after polymerization. Alternatively, the hydroxyl group can be replaced with an acetyl group, a formyl group, a trimethylacetyl group, etc. before polymerization, and then alkaline hydrolysis can be performed after polymerization.
將羥基苯乙烯、羥基乙烯萘予以共聚合時,也可將羥基苯乙烯、羥基乙烯萘替換成使用乙醯氧基苯乙烯、乙醯氧基乙烯萘,並在聚合後,利用前述鹼水解來將乙醯氧基予以脫保護而成為羥基苯乙烯、羥基乙烯萘。When hydroxystyrene and hydroxyvinylnaphthalene are copolymerized, acetyloxystyrene and acetyloxyvinylnaphthalene may be used instead of hydroxystyrene and hydroxyvinylnaphthalene, and after polymerization, the acetyloxy group may be deprotected by the above-mentioned alkali hydrolysis to obtain hydroxystyrene and hydroxyvinylnaphthalene.
鹼水解時的鹼可使用氨水、三乙胺等。又,反應溫度宜為-20~100℃,為0~60℃更佳。反應時間宜為0.2~100小時,為0.5~20小時更佳。The alkali used in the alkali hydrolysis may be aqueous ammonia, triethylamine, etc. The reaction temperature is preferably -20 to 100°C, more preferably 0 to 60°C. The reaction time is preferably 0.2 to 100 hours, more preferably 0.5 to 20 hours.
前述阻劑材料,其使用THF作為溶劑之凝膠滲透層析(GPC)所為之聚苯乙烯換算重量平均分子量(Mw)宜為1,000~500,000,為1,000~100,000更佳,為2,000~30,000再更佳。Mw若為1,000以上,則阻劑材料會成為耐熱性優良者,若為500,000以下,則會保持鹼溶解性,且在圖案形成後不會發生拖尾現象。The polystyrene-equivalent weight average molecular weight (Mw) of the resist material as measured by gel permeation chromatography (GPC) using THF as a solvent is preferably 1,000 to 500,000, more preferably 1,000 to 100,000, and even more preferably 2,000 to 30,000. If Mw is above 1,000, the resist material will have excellent heat resistance, and if it is below 500,000, it will maintain alkaline solubility and will not cause tailing after pattern formation.
此外,前述阻劑材料中分子量分佈(Mw/Mn)廣時,由於存在低分子量、高分子量的聚合物,故會有曝光後於圖案上觀察到異物、或圖案的形狀惡化之疑慮。隨著圖案規則微細化,Mw、Mw/Mn的影響也容易變大,故為了獲得適合使用於微細的圖案尺寸之阻劑材料,前述阻劑材料之Mw/Mn宜為1.0~2.0,為1.0~1.5特佳之窄分散。In addition, when the molecular weight distribution (Mw/Mn) of the aforementioned resist material is wide, there are concerns that foreign matter may be observed on the pattern after exposure or the shape of the pattern may deteriorate due to the presence of low molecular weight and high molecular weight polymers. As the pattern rules become finer, the influence of Mw and Mw/Mn is also likely to become greater. Therefore, in order to obtain a resist material suitable for use in fine pattern sizes, the Mw/Mn of the aforementioned resist material is preferably 1.0~2.0, and a narrow distribution of 1.0~1.5 is particularly preferred.
為了獲得窄分散聚合物,不僅可使用通常的自由基聚合,也可使用活性自由基聚合。活性自由基聚合可列舉:使用了氮氧化物自由基之活性自由基聚合(Nitroxide-Mediated radical Polymerization:NMP)、原子轉移自由基聚合(Atom Transfer Radical Polymerization:ATRP),可逆的加成-裂解鏈轉移(Reversible Addition-Fragmentation chain Transfer:RAFT)聚合。In order to obtain a narrowly dispersed polymer, not only conventional free radical polymerization but also living free radical polymerization can be used. Examples of living free radical polymerization include: living free radical polymerization using nitroxide free radicals (Nitroxide-Mediated radical Polymerization: NMP), atom transfer radical polymerization (Atom Transfer Radical Polymerization: ATRP), and reversible addition-fragmentation chain transfer (Reversible Addition-Fragmentation chain Transfer: RAFT) polymerization.
前述阻劑材料也可包含組成比率、Mw、Mw/Mn不同的2種以上之聚合物。又,也可摻混含有重複單元a之聚合物與不含重複單元a之聚合物。The above-mentioned resist material may also include two or more polymers having different composition ratios, Mw, and Mw/Mn. In addition, a polymer containing repeating units a and a polymer not containing repeating units a may be mixed.
[阻劑組成物] 又,本發明提供一種阻劑組成物,係含有上述所記載之阻劑材料的阻劑組成物。本發明之阻劑組成物宜為更含有選自光酸產生劑、有機溶劑、淬滅劑、及界面活性劑中之1種以上者。以下,針對阻劑組成物所含的各成分進行說明。 [Resistant composition] In addition, the present invention provides a resist composition, which is a resist composition containing the resist material described above. The resist composition of the present invention preferably further contains one or more selected from a photoacid generator, an organic solvent, a quencher, and a surfactant. The following describes the components contained in the resist composition.
[酸產生劑] 本發明之阻劑材料也可更含有會產生強酸的酸產生劑(以下也稱添加型酸產生劑)。在此所謂強酸意指具有足以引起阻劑材料的酸不穩定基之脫保護反應的酸性度之化合物。前述酸產生劑可列舉例如感應於活性光線或放射線並產生酸之化合物(光酸產生劑)。光酸產生劑若為因高能射線照射而產生酸之化合物,則為任意者皆無妨,宜為會產生磺酸、醯亞胺酸或甲基化酸者。理想的光酸產生劑有:鋶鹽、錪鹽、磺醯基重氮甲烷、N-磺醯氧基醯亞胺、肟-O-磺酸酯型酸產生劑等。光酸產生劑之具體例可列舉:日本特開2008-111103號公報之[0122]~[0142]段落所記載者。 [Acid Generator] The resist material of the present invention may further contain an acid generator that generates a strong acid (hereinafter also referred to as an additive acid generator). The strong acid referred to herein refers to a compound having an acidity sufficient to cause a deprotection reaction of the acid-labile group of the resist material. Examples of the aforementioned acid generator include compounds that are sensitive to active light or radiation and generate an acid (photoacid generator). If the photoacid generator is a compound that generates an acid due to irradiation with high-energy radiation, it may be any compound, and preferably one that generates a sulfonic acid, an imidic acid, or a methylated acid. Ideal photoacid generators include: cobalt salts, iodonium salts, sulfonyldiazomethane, N-sulfonyloxyimide, oxime-O-sulfonate type acid generators, etc. Specific examples of photoacid generators include those described in paragraphs [0122] to [0142] of Japanese Patent Publication No. 2008-111103.
又,光酸產生劑也可理想地使用下述通式(1-1)表示之鋶鹽、下述通式(1-2)表示之錪鹽。 [化99] Furthermore, the photoacid generator may also preferably be a cobalt salt represented by the following general formula (1-1) or an iodine salt represented by the following general formula (1-2).
通式(1-1)及(1-2)中,R 101~R 105分別獨立地為也可含有雜原子之碳數1~20之1價烴基。又,R 101、R 102及R 103中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。前述1價烴基為直鏈狀、分支狀、環狀中之任一皆可,其具體例可列舉和前述者同樣之例。 In the general formulae (1-1) and (1-2), R101 to R105 are independently monovalent hydrocarbon groups having 1 to 20 carbon atoms which may contain impurity atoms. In addition, any two of R101 , R102 and R103 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. The monovalent hydrocarbon group may be in the form of a straight chain, a branched structure or a ring, and specific examples thereof are the same as those mentioned above.
通式(1-1)及(1-2)中,X -為選自下述通式(1A)~(1D)之陰離子。 [化100] In the general formulae (1-1) and (1-2), X- is an anion selected from the following general formulae (1A) to (1D).
通式(1A)中,R fa為氟原子或也可含有雜原子之碳數1~40之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和下述通式(1A’)中作為R 107表示之烴基而後述者同樣之例。 In the general formula (1A), R fa is a fluorine atom or a carbon group having 1 to 40 carbon atoms which may contain a heteroatom. The aforementioned carbon group may be saturated or unsaturated, and may be in a linear, branched, or cyclic form. Specific examples thereof include the same examples as those described below as the carbon group represented by R 107 in the general formula (1A').
通式(1A)表示之陰離子宜為下述通式(1A’)表示者。 [化101] The anion represented by the general formula (1A) is preferably represented by the following general formula (1A').
通式(1A’)中,R 106為氫原子或三氟甲基,宜為三氟甲基。R 107為也可含有雜原子之碳數1~38之烴基。前述雜原子宜為氧原子、氮原子、硫原子、鹵素原子等,為氧原子更佳。前述烴基考慮在微細圖案形成時獲得高解析度之觀點,為碳數6~30者特佳。 In the general formula (1A'), R106 is a hydrogen atom or a trifluoromethyl group, preferably a trifluoromethyl group. R107 is a carbon number 1-38 alkyl group which may contain a heteroatom. The heteroatom is preferably an oxygen atom, a nitrogen atom, a sulfur atom, a halogen atom, etc., more preferably an oxygen atom. The carbon number 6-30 is particularly preferred from the viewpoint of obtaining a high resolution when forming a fine pattern.
R 107表示之烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉:甲基、乙基、丙基、異丙基、丁基、異丁基、二級丁基、三級丁基、戊基、新戊基、己基、庚基、2-乙基己基、壬基、十一烷基、十三烷基、十五烷基、十七烷基、二十烷基等烷基;環戊基、環己基、1-金剛烷基、2-金剛烷基、1-金剛烷基甲基、降莰基、降莰基甲基、三環癸基、四環十二烷基、四環十二烷基甲基、二環己基甲基等環狀飽和烴基;烯丙基、3-環己烯基等不飽和烴基;苯基、1-萘基、2-萘基等芳基;苄基、二苯基甲基等芳烷基等。 The alkyl group represented by R 107 may be saturated or unsaturated, and may be in the form of a linear chain, a branched chain, or a ring. Specific examples thereof include: alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, dibutyl, tertiary butyl, pentyl, neopentyl, hexyl, heptyl, 2-ethylhexyl, nonyl, undecyl, tridecyl, pentadecyl, heptadecyl, eicosyl, etc.; cyclic saturated alkyl groups such as cyclopentyl, cyclohexyl, 1-adamantyl, 2-adamantyl, 1-adamantylmethyl, norbornyl, norbornylmethyl, tricyclodecyl, tetracyclododecyl, tetracyclododecylmethyl, dicyclohexylmethyl, etc.; unsaturated alkyl groups such as allyl and 3-cyclohexenyl, aryl groups such as phenyl, 1-naphthyl, 2-naphthyl, etc.; aralkyl groups such as benzyl and diphenylmethyl, etc., etc.
又,這些基之氫原子的一部分或全部也可被含氧原子、硫原子、氮原子、鹵素原子等雜原子之基取代,這些基之碳原子的一部分也可被含氧原子、硫原子、氮原子等雜原子之基取代,其結果也可含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。含雜原子之烴基可列舉:四氫呋喃基、甲氧基甲基、乙氧基甲基、甲基硫代甲基、乙醯胺甲基、三氟乙基、(2-甲氧基乙氧基)甲基、乙醯氧基甲基、2-羧基-1-環己基、2-側氧基丙基、4-側氧基-1-金剛烷基、3-側氧基環己基等。Furthermore, part or all of the hydrogen atoms of these groups may be replaced by groups containing heteroatoms such as oxygen atoms, sulfur atoms, nitrogen atoms, and halogen atoms, and part of the carbon atoms of these groups may be replaced by groups containing heteroatoms such as oxygen atoms, sulfur atoms, and nitrogen atoms, and as a result, hydroxyl groups, cyano groups, carbonyl groups, ether bonds, ester bonds, sulfonate bonds, carbonate groups, lactone rings, sultone rings, carboxylic anhydrides, halogen groups, and the like may be contained. Examples of heteroatoms-containing alkyl groups include tetrahydrofuranyl, methoxymethyl, ethoxymethyl, methylthiomethyl, acetamidomethyl, trifluoroethyl, (2-methoxyethoxy)methyl, acetyloxymethyl, 2-carboxy-1-cyclohexyl, 2-oxopropyl, 4-oxo-1-adamantyl, and 3-oxocyclohexyl.
關於含有通式(1A’)表示之陰離子的鋶鹽之合成,詳如日本特開2007-145797號公報、日本特開2008-106045號公報、日本特開2009-007327號公報、日本特開2009-258695號公報等。又,也可理想地使用日本特開2010-215608號公報、日本特開2012-041320號公報、日本特開2012-106986號公報、日本特開2012-153644號公報等所記載之鋶鹽。The synthesis of the cobalt salt containing an anion represented by the general formula (1A') is described in Japanese Unexamined Patent Publication No. 2007-145797, Japanese Unexamined Patent Publication No. 2008-106045, Japanese Unexamined Patent Publication No. 2009-007327, Japanese Unexamined Patent Publication No. 2009-258695, etc. In addition, the cobalt salts described in Japanese Unexamined Patent Publication No. 2010-215608, Japanese Unexamined Patent Publication No. 2012-041320, Japanese Unexamined Patent Publication No. 2012-106986, Japanese Unexamined Patent Publication No. 2012-153644, etc. can also be preferably used.
通式(1A)表示之陰離子可列舉和日本特開2018-197853號公報中例示作為式(1A)表示之陰離子者同樣之例。Examples of the anions represented by the general formula (1A) include the same examples as those exemplified as the anions represented by the formula (1A) in Japanese Unexamined Patent Application Publication No. 2018-197853.
通式(1B)中,R fb1及R fb2分別獨立地為氟原子或也可含有雜原子之碳數1~40之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和通式(1A’)中之R 107的說明中所例示者同樣之例。R fb1及R fb2宜為氟原子或碳數1~4之直鏈狀氟化烷基。又,R fb1與R fb2也可互相鍵結並和它們所鍵結的基(-CF 2-SO 2-N --SO 2-CF 2-)一起形成環,此時,R fb1與R fb2互相鍵結而得的基,宜為氟化伸乙基或氟化伸丙基。 In the general formula (1B), Rfb1 and Rfb2 are each independently a fluorine atom or a alkyl group having 1 to 40 carbon atoms which may contain impurities. The aforementioned alkyl group may be saturated or unsaturated, and may be linear, branched, or cyclic. Specific examples thereof include the same examples as those exemplified in the description of R107 in the general formula (1A'). Rfb1 and Rfb2 are preferably fluorine atoms or linear fluorinated alkyl groups having 1 to 4 carbon atoms. Furthermore, Rfb1 and Rfb2 may be bonded to each other and form a ring together with the group to which they are bonded ( -CF2 - SO2 -N -- SO2 - CF2- ), in which case the group obtained by bonding Rfb1 and Rfb2 to each other is preferably a fluorinated ethyl group or a fluorinated propyl group.
通式(1C)中,R fc1、R fc2及R fc3分別獨立地為氟原子或也可含有雜原子之碳數1~40之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和通式(1A’)中之R 107的說明中所例示者同樣之例。R fc1、R fc2及R fc3宜為氟原子或碳數1~4之直鏈狀氟化烷基。又,R fc1與R fc2也可互相鍵結並和它們所鍵結的基(-CF 2-SO 2-C --SO 2-CF 2-)一起形成環,此時,R fc1與R fc2互相鍵結而得的基,宜為氟化伸乙基或氟化伸丙基。 In the general formula (1C), Rfc1 , Rfc2 and Rfc3 are independently fluorine atoms or alkyl groups having 1 to 40 carbon atoms which may contain impurities. The aforementioned alkyl groups may be saturated or unsaturated, and may be linear, branched or cyclic. Specific examples thereof include the same examples as those exemplified in the description of R107 in the general formula (1A'). Rfc1 , Rfc2 and Rfc3 are preferably fluorine atoms or linear fluorinated alkyl groups having 1 to 4 carbon atoms. Furthermore, Rfc1 and Rfc2 may bond to each other and form a ring together with the group to which they bond ( -CF2 - SO2 -C -- SO2 - CF2- ). In this case, the group obtained by bonding Rfc1 and Rfc2 to each other is preferably a fluorinated ethyl group or a fluorinated propyl group.
通式(1D)中,R fd為也可含有雜原子之碳數1~40之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和通式(1A’)中之R 107的說明中所例示者同樣之例。 In the general formula (1D), Rfd is a alkyl group having 1 to 40 carbon atoms which may contain a heteroatom. The alkyl group may be saturated or unsaturated and may be linear, branched or cyclic. Specific examples thereof include the same examples as those exemplified in the description of R107 in the general formula (1A').
關於含有通式(1D)表示之陰離子的鋶鹽之合成,詳如日本特開2010-215608號公報及日本特開2014-133723號公報。The synthesis of the cobalt salt containing the anion represented by the general formula (1D) is described in detail in Japanese Unexamined Patent Publication Nos. 2010-215608 and 2014-133723.
通式(1D)表示之陰離子可列舉和日本特開2018-197853號公報中例示作為式(1D)表示之陰離子者同樣之例。Examples of the anions represented by the general formula (1D) include the same examples as those exemplified as the anions represented by the formula (1D) in Japanese Unexamined Patent Application Publication No. 2018-197853.
另外,含有通式(1D)表示之陰離子的光酸產生劑,雖然在磺基之α位不具有氟,但在β位具有2個三氟甲基,因此具有足以切斷阻劑材料中之酸不穩定基的酸性度。因此,可使用作為光酸產生劑。In addition, the photoacid generator containing the anion represented by the general formula (1D) has no fluorine at the α-position of the sulfonic group, but has two trifluoromethyl groups at the β-position, and thus has acidity sufficient to cut off the acid-unstable group in the resist material. Therefore, it can be used as a photoacid generator.
此外,光酸產生劑也可理想地使用下述通式(2)表示者。 [化102] In addition, the photoacid generator represented by the following general formula (2) can also be preferably used.
通式(2)中,R 201及R 202分別獨立地為也可含有雜原子之碳數1~30之烴基。R 203也可含有雜原子之碳數1~30之伸烴基。又,R 201及R 202或R 201及R 203也可互相鍵結並和它們所鍵結的硫原子一起形成環。此時,前述環可列舉和通式(1-1)之說明中例示作為R 101與R 102鍵結並和它們所鍵結的硫原子一起所能形成的環者同樣之例。 In the general formula (2), R201 and R202 are each independently a alkyl group having 1 to 30 carbon atoms which may contain a heteroatom. R203 may be an alkylene group having 1 to 30 carbon atoms which may contain a heteroatom. In addition, R201 and R202 or R201 and R203 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. In this case, the aforementioned ring may be exemplified as the ring which can be formed when R101 and R102 are bonded to each other and together with the sulfur atom to which they are bonded in the description of the general formula (1-1).
R 201及R 202表示之烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉:甲基、乙基、丙基、異丙基、正丁基、二級丁基、三級丁基、正戊基、三級戊基、正己基、正辛基、2-乙基己基、正壬基、正癸基等烷基;環戊基、環己基、環戊基甲基、環戊基乙基、環戊基丁基、環己基甲基、環己基乙基、環己基丁基、降莰基、三環[5.2.1.0 2,6]癸基、金剛烷基等環狀飽和烴基;苯基、甲苯基、乙苯基、正丙苯基、異丙苯基、正丁苯基、異丁苯基、二級丁苯基、三級丁苯基、萘基、甲萘基、乙萘基、正丙萘基、異丙萘基、正丁萘基、異丁萘基、二級丁萘基、三級丁萘基、蒽基等芳基等。又,這些基之氫原子的一部分或全部也可被含氧原子、硫原子、氮原子、鹵素原子等雜原子之基取代,這些基之碳原子的一部分也可被含氧原子、硫原子、氮原子等雜原子之基取代,其結果也可含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。 The alkyl group represented by R 201 and R 202 may be saturated or unsaturated, and may be linear, branched, or cyclic. Specific examples thereof include alkyl groups such as methyl, ethyl, propyl, isopropyl, n-butyl, dibutyl, tertiary butyl, n-pentyl, tertiary pentyl, n-hexyl, n-octyl, 2-ethylhexyl, n-nonyl, and n-decyl; cyclopentyl, cyclohexyl, cyclopentylmethyl, cyclopentylethyl, cyclopentylbutyl, cyclohexylmethyl, cyclohexylethyl, cyclohexylbutyl, norbornyl, tricyclo[5.2.1.0 2,6 ] cyclic saturated alkyl groups such as decyl and adamantyl; aryl groups such as phenyl, tolyl, ethylphenyl, n-propylphenyl, isopropylphenyl, n-butylphenyl, isobutylphenyl, di-butylphenyl, tertiary butylphenyl, naphthyl, methyl naphthyl, ethyl naphthyl, n-propyl naphthyl, isopropyl naphthyl, n-butyl naphthyl, isobutyl naphthyl, di-butyl naphthyl, tertiary butyl naphthyl, anthracenyl, etc. In addition, part or all of the hydrogen atoms of these groups may be substituted by groups containing heteroatoms such as oxygen atoms, sulfur atoms, nitrogen atoms, and halogen atoms, and part of the carbon atoms of these groups may be substituted by groups containing heteroatoms such as oxygen atoms, sulfur atoms, and nitrogen atoms, and as a result, hydroxyl groups, cyano groups, carbonyl groups, ether bonds, ester bonds, sulfonate bonds, carbonate groups, lactone rings, sultone rings, carboxylic anhydrides, halogenalkyl groups, etc. may be contained.
R 203表示之伸烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉:亞甲基、伸乙基、丙烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、壬烷-1,9-二基、癸烷-1,10-二基、十一烷-1,11-二基、十二烷-1,12-二基、十三烷-1,13-二基、十四烷-1,14-二基、十五烷-1,15-二基、十六烷-1,16-二基、十七烷-1,17-二基等烷二基;環戊烷二基、環己烷二基、降莰烷二基、金剛烷二基等環狀飽和伸烴基;伸苯基、甲基伸苯基、乙基伸苯基、正丙基伸苯基、異丙基伸苯基、正丁基伸苯基、異丁基伸苯基、二級丁基伸苯基、三級丁基伸苯基、伸萘基、甲基伸萘基、乙基伸萘基、正丙基伸萘基、異丙基伸萘基、正丁基伸萘基、異丁基伸萘基、二級丁基伸萘基、三級丁基伸萘基等伸芳基等。又,這些基之氫原子的一部分或全部也可被含氧原子、硫原子、氮原子、鹵素原子等雜原子之基取代,這些基之碳原子的一部分也可被含氧原子、硫原子、氮原子等雜原子之基取代,其結果也可含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。前述雜原子宜為氧原子。 The alkylene group represented by R 203 may be saturated or unsaturated, and may be linear, branched, or cyclic. Specific examples thereof include: methylene, ethylene, propane-1,3-diyl, butane-1,4-diyl, pentane-1,5-diyl, hexane-1,6-diyl, heptane-1,7-diyl, octane-1,8-diyl, nonane-1,9-diyl, decane-1,10-diyl, undecane-1,11-diyl, dodecane-1,12-diyl, tridecane-1,13-diyl, tetradecane-1,14-diyl, pentadecane-1,15-diyl, hexadecane-1,16-diyl, heptane-1,17-diyl, alkylene groups such as cyclopentanediyl, cyclohexanediyl, norbornanediyl and adamantanediyl; arylene groups such as phenylene, methylphenylene, ethylphenylene, n-propylphenylene, isopropylphenylene, n-butylphenylene, isobutylphenylene, di-butylphenylene, tertiary butylphenylene, naphthyl, methylnaphthyl, ethylnaphthyl, n-propylnaphthyl, isopropylnaphthyl, n-butylnaphthyl, isobutylnaphthyl, di-butylnaphthyl and tertiary butylnaphthyl; and the like. Furthermore, part or all of the hydrogen atoms of these groups may be replaced by groups containing heteroatoms such as oxygen atoms, sulfur atoms, nitrogen atoms, and halogen atoms, and part of the carbon atoms of these groups may be replaced by groups containing heteroatoms such as oxygen atoms, sulfur atoms, and nitrogen atoms, and as a result, hydroxyl groups, cyano groups, carbonyl groups, ether bonds, ester bonds, sulfonate bonds, carbonate groups, lactone rings, sultone rings, carboxylic anhydrides, halogenated groups, etc. are contained. The heteroatoms are preferably oxygen atoms.
通式(2)中,L 1為單鍵、醚鍵、或也可含有雜原子之碳數1~20之伸烴基。前述伸烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和例示作為R 203表示之伸烴基者同樣之例。 In the general formula (2), L1 is a single bond, an ether bond, or an alkylene group having 1 to 20 carbon atoms which may contain heteroatoms. The alkylene group may be saturated or unsaturated, and may be linear, branched, or cyclic. Specific examples thereof may be the same as those for the alkylene group represented by R203 .
通式(2)中,X A、X B、X C及X D分別獨立地為氫原子、氟原子或三氟甲基。惟,X A、X B、X C及X D中之至少1個為氟原子或三氟甲基。 In the general formula (2), XA , XB , XC and XD are independently a hydrogen atom, a fluorine atom or a trifluoromethyl group. However, at least one of XA , XB , XC and XD is a fluorine atom or a trifluoromethyl group.
通式(2)中,k為0~3之整數。In general formula (2), k is an integer between 0 and 3.
通式(2)表示之光酸產生劑宜為下述通式(2’)表示者。 [化103] The photoacid generator represented by the general formula (2) is preferably represented by the following general formula (2').
通式(2’)中,L 1和前述相同。R HF為氫原子或三氟甲基,宜為三氟甲基。R 301、R 302及R 303分別獨立地為氫原子或也可含有雜原子之碳數1~20之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和通式(1A’)中之R 107的說明中所例示者同樣之例。x及y分別獨立地為0~5之整數,z為0~4之整數。 In the general formula (2'), L1 is the same as described above. RHF is a hydrogen atom or a trifluoromethyl group, preferably a trifluoromethyl group. R301 , R302 and R303 are each independently a hydrogen atom or a carbonyl group having 1 to 20 carbon atoms which may contain a heteroatom. The aforementioned carbonyl group may be saturated or unsaturated, and may be in the form of a straight chain, a branched chain or a ring. Specific examples thereof may be the same as those exemplified in the description of R107 in the general formula (1A'). x and y are each independently an integer of 0 to 5, and z is an integer of 0 to 4.
通式(2)表示之光酸產生劑可列舉和日本特開2017-026980號公報中例示作為式(2)表示之光酸產生劑者同樣之例。Examples of the photoacid generator represented by the general formula (2) include the same examples as those exemplified as the photoacid generator represented by the formula (2) in Japanese Unexamined Patent Application Publication No. 2017-026980.
前述光酸產生劑之中,含有通式(1A’)或(1D)表示之陰離子者,其酸擴散小且對阻劑溶劑之溶解性亦優良,特別理想。又,通式(2’)表示者,其酸擴散極小,特別理想。Among the above-mentioned photoacid generators, those containing anions represented by general formula (1A') or (1D) are particularly preferred because they have low acid diffusion and excellent solubility in the inhibitor solvent. Also, those represented by general formula (2') are particularly preferred because they have extremely low acid diffusion.
此外,前述光酸產生劑也可使用具有含有被碘原子或溴原子取代之芳香環的陰離子之鋶鹽或錪鹽。如此的鹽可列舉下述通式(3-1)或(3-2)表示者。 [化104] In addition, the photoacid generator may also be a cobalt salt or an iodine salt having an anion containing an aromatic ring substituted with an iodine atom or a bromine atom. Such salts may be those represented by the following general formula (3-1) or (3-2). [Chemical 104]
通式(3-1)及(3-2)中,p為符合1≦p≦3之整數。q及r為符合1≦q≦5、0≦r≦3及1≦q+r≦5之整數。q宜為符合1≦q≦3之整數,為2或3更佳。r宜為符合0≦r≦2之整數。In general formulas (3-1) and (3-2), p is an integer satisfying 1≦p≦3. q and r are integers satisfying 1≦q≦5, 0≦r≦3, and 1≦q+r≦5. q is preferably an integer satisfying 1≦q≦3, more preferably 2 or 3. r is preferably an integer satisfying 0≦r≦2.
通式(3-1)及(3-2)中,X BI為碘原子或溴原子,q為2以上時,可互為相同,也可相異。 In the general formulae (3-1) and (3-2), XBI is an iodine atom or a bromine atom, and when q is 2 or more, they may be the same or different from each other.
通式(3-1)及(3-2)中,L 11為單鍵、醚鍵、酯鍵、或也可含有醚鍵或酯鍵之碳數1~6之飽和伸烴基。前述飽和伸烴基為直鏈狀、分支狀、環狀中之任一皆可。 In the general formulae (3-1) and (3-2), L 11 is a single bond, an ether bond, an ester bond, or a saturated alkylene group having 1 to 6 carbon atoms which may contain an ether bond or an ester bond. The saturated alkylene group may be linear, branched, or cyclic.
通式(3-1)及(3-2)中,L 12在r為1時係單鍵或碳數1~20之2價連結基,在r為2或3時係碳數1~20之3價或4價連結基,該連結基也可含有氧原子、硫原子或氮原子。 In the general formulae (3-1) and (3-2), L12 is a single bond or a divalent linking group having 1 to 20 carbon atoms when r is 1, and is a trivalent or tetravalent linking group having 1 to 20 carbon atoms when r is 2 or 3. The linking group may contain an oxygen atom, a sulfur atom or a nitrogen atom.
通式(3-1)及(3-2)中,R 401為羥基、羧基、氟原子、氯原子、溴原子或胺基、或也可含有氟原子、氯原子、溴原子、羥基、胺基或醚鍵之碳數1~20之飽和烴基、碳數1~20之飽和烴基氧基、碳數2~10之飽和烴基氧基羰基、碳數2~20之飽和烴基羰基氧基或碳數1~20之飽和烴基磺醯基氧基、或-NR 401A-C(=O)-R 401B或-NR 401A-C(=O)-O-R 401B。R 401A為氫原子或碳數1~6之飽和烴基,且也可含有鹵素原子、羥基、碳數1~6之烷氧基、碳數2~6之飽和烴基羰基或碳數2~6之飽和烴基羰基氧基。R 401B為碳數1~16之脂肪族烴基或碳數6~12之芳基,且也可含有鹵素原子、羥基、碳數1~6之飽和烴基氧基、碳數2~6之飽和烴基羰基或碳數2~6之飽和烴基羰基氧基。前述脂肪族烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。前述飽和烴基、飽和烴基氧基、飽和烴基氧基羰基、飽和烴基羰基及飽和烴基羰基氧基為直鏈狀、分支狀、環狀中之任一皆可。p及/或r為2以上時,各R 401可互為相同,也可相異。 In the general formulae (3-1) and (3-2), R 401 is a hydroxyl group, a carboxyl group, a fluorine atom, a chlorine atom, a bromine atom or an amino group, or a saturated alkyl group having 1 to 20 carbon atoms, a saturated alkyloxy group having 1 to 20 carbon atoms, a saturated alkyloxycarbonyl group having 2 to 10 carbon atoms, a saturated alkylcarbonyloxy group having 2 to 20 carbon atoms or a saturated alkylsulfonyloxy group having 1 to 20 carbon atoms which may contain a fluorine atom, a chlorine atom, a bromine atom, a hydroxyl group, an amino group or an ether bond, or -NR 401A -C(=O)-R 401B or -NR 401A -C(=O)-OR 401B . R 401A is a hydrogen atom or a saturated alkyl group having 1 to 6 carbon atoms, and may contain a halogen atom, a hydroxyl group, an alkoxy group having 1 to 6 carbon atoms, a saturated alkylcarbonyl group having 2 to 6 carbon atoms, or a saturated alkylcarbonyloxy group having 2 to 6 carbon atoms. R 401B is an aliphatic alkyl group having 1 to 16 carbon atoms or an aryl group having 6 to 12 carbon atoms, and may contain a halogen atom, a hydroxyl group, a saturated alkyloxy group having 1 to 6 carbon atoms, a saturated alkylcarbonyl group having 2 to 6 carbon atoms, or a saturated alkylcarbonyloxy group having 2 to 6 carbon atoms. The aforementioned aliphatic alkyl group may be saturated or unsaturated, and may be linear, branched, or cyclic. The aforementioned saturated alkyl group, saturated alkyloxy group, saturated alkyloxycarbonyl group, saturated alkylcarbonyl group and saturated alkylcarbonyloxy group may be linear, branched or cyclic. When p and/or r is 2 or more, each R 401 may be the same or different.
它們之中,R 401宜為羥基、-NR 401A-C(=O)-R 401B、-NR 401A-C(=O)-O-R 401B、氟原子、氯原子、溴原子、甲基、甲氧基等。 Among them, R 401 is preferably a hydroxy group, -NR 401A -C(=O)-R 401B , -NR 401A -C(=O)-OR 401B , a fluorine atom, a chlorine atom, a bromine atom, a methyl group, a methoxy group or the like.
通式(3-1)及(3-2)中,Rf 11~Rf 14分別獨立地為氫原子、氟原子或三氟甲基,惟它們中之至少1個為氟原子或三氟甲基。又,Rf 11與Rf 12也可合併形成羰基。Rf 13及Rf 14皆為氟原子特佳。 In general formulae (3-1) and (3-2), Rf11 to Rf14 are independently hydrogen atoms, fluorine atoms or trifluoromethyl groups, but at least one of them is a fluorine atom or a trifluoromethyl group. In addition, Rf11 and Rf12 may be combined to form a carbonyl group. It is particularly preferred that both Rf13 and Rf14 are fluorine atoms.
通式(3-1)及(3-2)中,R 402、R 403、R 404、R 405及R 406分別獨立地為氟原子、氯原子、溴原子、碘原子、或也可含有雜原子之碳數1~20之烴基。前述烴基可為飽和也可為不飽和,且為直鏈狀、分支狀、環狀中之任一皆可。其具體例可列舉和通式(1-1)及(1-2)之說明中例示作為R 101~R 105表示之烴基者同樣之例。又,這些基之氫原子的一部分或全部也可被羥基、羧基、鹵素原子、氰基、硝基、巰基、磺內酯基、碸基或含鋶鹽之基取代,且這些基之碳原子的一部分也可被醚鍵、酯鍵、羰基、醯胺鍵、碳酸酯基或磺酸酯鍵取代。又,R 402及R 403也可互相鍵結並和它們所鍵結的硫原子一起形成環。此時,前述環可列舉和通式(1-1)之說明中例示作為R 101與R 102鍵結並和它們所鍵結的硫原子一起所能形成的環者同樣之例。 In the general formulae (3-1) and (3-2), R402 , R403 , R404 , R405 and R406 are independently fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, or carbonyl groups having 1 to 20 carbon atoms which may contain impurities. The aforementioned carbonyl groups may be saturated or unsaturated, and may be linear, branched or cyclic. Specific examples thereof are the same as those exemplified as the carbonyl groups represented by R101 to R105 in the description of the general formulae (1-1) and (1-2). Furthermore, part or all of the hydrogen atoms of these groups may be substituted by hydroxyl groups, carboxyl groups, halogen atoms, cyano groups, nitro groups, hydroxyl groups, sultone groups, sulfonyl groups or groups containing sulphur salts, and part of the carbon atoms of these groups may be substituted by ether bonds, ester bonds, carbonyl groups, amide bonds, carbonate groups or sulfonate bonds. Furthermore, R402 and R403 may be bonded to each other and to form a ring together with the sulfur atom to which they are bonded. In this case, the aforementioned rings may be exemplified by the same examples as those exemplified in the description of the general formula (1-1) as the ring that can be formed when R101 and R102 are bonded to each other and to the sulfur atom to which they are bonded.
通式(3-1)表示之鋶鹽的陽離子可例舉和例示作為通式(1-1)表示之鋶鹽的陽離子者同樣之例。又,通式(3-2)表示之錪鹽的陽離子可列舉和例示作為通式(1-2)表示之錪鹽的陽離子者同樣之例。Examples of the cations of the coronium salts represented by the general formula (3-1) include the same examples as those given for the cations of the coronium salts represented by the general formula (1-1). Examples of the cations of the iodonium salts represented by the general formula (3-2) include the same examples as those given for the cations of the iodonium salts represented by the general formula (1-2).
通式(3-1)或(3-2)表示之鎓鹽的陰離子可列舉如下所示者,但不限於此。另外,下式中,X BI和前述相同。 [化105] The anion of the onium salt represented by the general formula (3-1) or (3-2) can be listed as follows, but is not limited thereto. In the following formula, XBI is the same as above. [Chemical 105]
[化106] [Chemistry 106]
[化107] [Chemistry 107]
[化108] [Chemistry 108]
[化109] [Chemistry 109]
[化110] [Chemistry 110]
[化111] [Chemistry 111]
[化112] [Chemistry 112]
[化113] [Chemistry 113]
[化114] [Chemistry 114]
[化115] [Chemistry 115]
[化116] [Chemistry 116]
[化117] [Chemistry 117]
[化118] [Chemistry 118]
[化119] [Chemistry 119]
[化120] [Chemistry 120]
[化121] [Chemistry 121]
[化122] [Chemistry 122]
[化123] [Chemistry 123]
[化124] [Chemistry 124]
[化125] [Chemistry 125]
[化126] [Chemistry 126]
[化127] [Chemistry 127]
本發明之阻劑組成物中,添加型酸產生劑的含量相對於阻劑材料100質量份,宜為0.1~50質量份,為1~40質量份更佳。前述阻劑材料含有重複單元d1~d3及/或含有添加型酸產生劑,藉此本發明之阻劑組成物可作為化學增幅阻劑組成物而發揮功能。In the resistor composition of the present invention, the content of the additive acid generator is preferably 0.1 to 50 parts by mass, and more preferably 1 to 40 parts by mass relative to 100 parts by mass of the resistor material. The above-mentioned resistor material contains repeating units d1 to d3 and/or contains an additive acid generator, whereby the resistor composition of the present invention can function as a chemically amplified resistor composition.
[有機溶劑] 本發明之阻劑組成物中也可摻合有機溶劑。前述有機溶劑若為可溶解前述各成分及後述各成分者,則無特別限制。如此的有機溶劑可列舉:日本特開2008-111103號公報之[0144]~[0145]段落所記載之環己酮、環戊酮、甲基-2-正戊基酮、2-庚酮等酮類;3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、二丙酮醇等醇類;丙二醇單甲醚、乙二醇單甲醚、丙二醇單乙醚、乙二醇單乙醚、丙二醇二甲醚、二乙二醇二甲醚等醚類;丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乳酸乙酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸三級丁酯、丙酸三級丁酯、丙二醇單三級丁醚乙酸酯等酯類;γ-丁內酯等內酯類;及它們的混合溶劑。 [Organic solvent] The inhibitor composition of the present invention may also contain an organic solvent. The aforementioned organic solvent is not particularly limited as long as it can dissolve the aforementioned components and the components described below. Such organic solvents include: ketones such as cyclohexanone, cyclopentanone, methyl-2-n-pentyl ketone, and 2-heptanone described in paragraphs [0144] to [0145] of Japanese Patent Publication No. 2008-111103; alcohols such as 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, and diacetone alcohol; propylene glycol monomethyl ether, ethylene glycol monomethyl ether, and 1-methoxy-2-propanol; Ethers such as propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, and diethylene glycol dimethyl ether; esters such as propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, tertiary butyl acetate, tertiary butyl propionate, and propylene glycol monotertiary butyl ether acetate; lactones such as γ-butyrolactone; and their mixed solvents.
本發明之阻劑組成物中,前述有機溶劑的含量相對於阻劑材料100質量份,宜為100~10,000質量份,為200~8,000質量份更佳。In the resist composition of the present invention, the content of the organic solvent is preferably 100-10,000 parts by mass, more preferably 200-8,000 parts by mass, relative to 100 parts by mass of the resist material.
[其它成分] 除了含有前述成分之外,更因應目的適當組合並摻合界面活性劑、溶解抑制劑等來構成阻劑組成物,藉此在曝光部中,前述阻劑材料會因觸媒反應而使其對顯影液之溶解速度加快,故可製成極高感度之阻劑組成物。此時,阻劑膜的溶解對比度及解析度高,具有曝光寬容度,製程適應性優良,曝光後之圖案形狀良好,同時尤其可抑制酸擴散,故疏密尺寸差小,考量這些特性,可製成實用性高,且作為超大型積體電路用阻劑材料非常有效者。 [Other components] In addition to the aforementioned components, surfactants, dissolution inhibitors, etc. are appropriately combined and mixed according to the purpose to form a resist composition. In the exposure part, the aforementioned resist material will accelerate its dissolution rate in the developer due to the catalytic reaction, so a highly sensitive resist composition can be made. At this time, the resist film has high dissolution contrast and resolution, has exposure tolerance, excellent process adaptability, and good pattern shape after exposure. At the same time, it can especially inhibit acid diffusion, so the density difference is small. Considering these characteristics, it can be made into a highly practical and very effective resist material for ultra-large integrated circuits.
前述界面活性劑可列舉日本特開2008-111103號公報之[0165]~[0166]段落所記載者。藉由添加界面活性劑,可進一步改善或控制阻劑組成物之塗佈性。界面活性劑可單獨使用1種,或可組合使用2種以上。本發明之阻劑組成物中,前述界面活性劑的含量相對於阻劑材料100質量份,宜為0.0001~10質量份。The aforementioned surfactants can be listed in paragraphs [0165] to [0166] of Japanese Patent Publication No. 2008-111103. By adding a surfactant, the coating property of the resist composition can be further improved or controlled. The surfactant can be used alone or in combination of two or more. In the resist composition of the present invention, the content of the aforementioned surfactant is preferably 0.0001 to 10 parts by mass relative to 100 parts by mass of the resist material.
藉由摻合溶解抑制劑,可進一步擴大曝光部與未曝光部之溶解速度差,且可使解析度進一步改善。By adding a dissolution inhibitor, the difference in dissolution rate between the exposed area and the unexposed area can be further increased, and the resolution can be further improved.
就前述溶解抑制劑而言,其分子量宜為100~1,000,為150~800更佳,且可列舉分子內含有2個以上之酚性羥基的化合物中之前述酚性羥基的氫原子被酸不穩定基以整體而言0~100莫耳%之比例取代而成的化合物、或分子內含有羧基的化合物中之前述羧基的氫原子被酸不穩定基以整體而言平均50~100莫耳%之比例取代而成的化合物。具體可列舉:雙酚A、參苯酚、酚酞、甲酚酚醛清漆樹脂、萘羧酸、金剛烷羧酸、膽酸之羥基、羧基的氫原子被酸不穩定基取代而成的化合物等,例如日本特開2008-122932號公報之[0155]~[0178]段落所記載。The dissolution inhibitor preferably has a molecular weight of 100 to 1,000, more preferably 150 to 800, and may include compounds containing two or more phenolic hydroxyl groups in the molecule, wherein the hydrogen atoms of the phenolic hydroxyl groups are replaced by acid-labile groups at a ratio of 0 to 100 mol % as a whole, or compounds containing carboxyl groups in the molecule, wherein the hydrogen atoms of the carboxyl groups are replaced by acid-labile groups at a ratio of 50 to 100 mol % as a whole. Specific examples include: compounds in which the hydrogen atoms of the hydroxyl and carboxyl groups of bisphenol A, phenolphthalein, cresol novolac resin, naphthyl carboxylic acid, adamantane carboxylic acid, and cholic acid are replaced by acid-labile groups, such as those described in paragraphs [0155] to [0178] of Japanese Patent Application Laid-Open No. 2008-122932.
前述溶解抑制劑的含量相對於阻劑材料100質量份,宜為0~50質量份,為5~40質量份更佳。前述溶解抑制劑可單獨使用1種,或可組合使用2種以上。The content of the dissolution inhibitor is preferably 0 to 50 parts by mass, more preferably 5 to 40 parts by mass, relative to 100 parts by mass of the resist material. The dissolution inhibitor may be used alone or in combination of two or more.
本發明之阻劑組成物中也可摻合淬滅劑(以下稱其它淬滅劑)。前述其它淬滅劑可列舉習知型的鹼性化合物。習知型的鹼性化合物可列舉:一級、二級、三級之脂肪族胺類、混成胺類、芳香族胺類、雜環胺類、具有羧基之含氮化合物、具有磺醯基之含氮化合物、具有羥基之含氮化合物、具有羥基苯基之含氮化合物、醇性含氮化合物、醯胺類、醯亞胺類、胺基甲酸酯類等。尤其宜為日本特開2008-111103號公報之[0146]~[0164]段落所記載之一級、二級、三級之胺化合物,為具有羥基、醚鍵、酯鍵、內酯環、氰基、磺酸酯鍵之胺化合物或日本專利第3790649號公報所記載之具有胺基甲酸酯基之化合物等特佳。藉由添加如此的鹼性化合物,例如可更為抑制在阻劑膜中之酸的擴散速度或可修正形狀。The inhibitor composition of the present invention may also be mixed with a quencher (hereinafter referred to as other quenchers). The aforementioned other quenchers may include conventional alkaline compounds. Conventional alkaline compounds include: primary, secondary, and tertiary aliphatic amines, mixed amines, aromatic amines, heterocyclic amines, nitrogen-containing compounds with carboxyl groups, nitrogen-containing compounds with sulfonyl groups, nitrogen-containing compounds with hydroxyl groups, nitrogen-containing compounds with hydroxyphenyl groups, alcoholic nitrogen-containing compounds, amides, imides, carbamates, etc. In particular, the primary, secondary, and tertiary amine compounds described in paragraphs [0146] to [0164] of Japanese Patent Publication No. 2008-111103 are preferred, and amine compounds having a hydroxyl group, an ether bond, an ester bond, a lactone ring, a cyano group, or a sulfonate bond, or compounds having a carbamate group described in Japanese Patent Publication No. 3790649 are particularly preferred. By adding such alkaline compounds, for example, the diffusion rate of the acid in the resist film can be further suppressed or the shape can be corrected.
又,其它淬滅劑可列舉:日本特開2008-158339號公報所記載之α位未經氟化之磺酸及羧酸的鋶鹽、錪鹽、銨鹽等鎓鹽。α位經氟化的磺酸、醯亞胺酸或甲基化物酸在用以使羧酸酯之酸不穩定基脫保護時係為必要,而藉由和α位未經氟化之鎓鹽的鹽交換,會釋放出α位未經氟化之磺酸或羧酸。α位未經氟化之磺酸及羧酸不會引起脫保護反應,故作為淬滅劑而發揮功能。In addition, other quenching agents include onium salts such as coronium salts, iodonium salts, and ammonium salts of sulfonic acids and carboxylic acids that are not fluorinated at the α-position as described in Japanese Patent Application Laid-Open No. 2008-158339. Sulfonic acids, imidic acids, or methide acids that are fluorinated at the α-position are necessary for deprotecting the acid labile group of carboxylic acid esters, and by salt exchange with onium salts that are not fluorinated at the α-position, sulfonic acids or carboxylic acids that are not fluorinated at the α-position are released. Sulfonic acids and carboxylic acids that are not fluorinated at the α-position do not cause deprotection reactions, and therefore function as quenching agents.
其它淬滅劑更可列舉日本特開2008-239918號公報所記載之聚合物型之淬滅劑。其係藉由配向於塗層後之阻劑表面來提高圖案化後之阻劑的矩形性。聚合物型淬滅劑也具有防止使用浸潤式曝光用之保護膜時之圖案的膜損失、圖案圓頂化之效果。Other quenchers include polymer quenchers described in Japanese Patent Application Publication No. 2008-239918. The polymer quencher improves the rectangularity of the patterned resist by being aligned on the resist surface after coating. The polymer quencher also has the effect of preventing film loss and doming of the pattern when using a protective film for immersion exposure.
本發明之阻劑組成物中,其它淬滅劑的含量相對於阻劑材料100質量份,宜為0~5質量份,為0~4質量份更佳。其它淬滅劑可單獨使用1種,或可組合使用2種以上。In the resistor composition of the present invention, the content of other quenchers is preferably 0-5 parts by weight, more preferably 0-4 parts by weight, relative to 100 parts by weight of the resistor material. Other quenchers may be used alone or in combination of two or more.
本發明之阻劑組成物中也可摻合用以使旋塗後之阻劑表面的撥水性改善之撥水性改善劑。前述撥水性改善劑可使用於未使用面塗(top coat)之浸潤式微影。前述撥水性改善劑宜為含氟化烷基之高分子化合物、特定結構之含有1,1,1,3,3,3-六氟-2-丙醇殘基之高分子化合物等,為日本特開2007-297590號公報、日本特開2008-111103號公報等所例示者更佳。前述撥水性改善劑需要溶解於有機溶劑顯影液。前述特定的具有1,1,1,3,3,3-六氟-2-丙醇殘基之撥水性改善劑對顯影液之溶解性良好。就撥水性改善劑而言,含有含胺基、胺鹽之重複單元的高分子化合物,其防止曝光後烘烤(PEB)時之酸的蒸發而防止顯影後之孔洞圖案的開口不良之效果高。撥水性改善劑可單獨使用1種,或可組合使用2種以上。本發明之阻劑組成物中,撥水性改善劑的含量相對於阻劑材料100質量份,宜為0~20質量份,為0.5~10質量份更佳。The resist composition of the present invention may also be mixed with a water-repellent improver for improving the water-repellency of the resist surface after spin coating. The water-repellent improver can be used in immersion lithography without using a top coat. The water-repellent improver is preferably a polymer compound containing a fluorinated alkyl group, a polymer compound containing a 1,1,1,3,3,3-hexafluoro-2-propanol residue of a specific structure, and is preferably exemplified in Japanese Patent Publication No. 2007-297590 and Japanese Patent Publication No. 2008-111103. The water-repellent improver needs to be dissolved in an organic solvent developer. The aforementioned specific hydrophobicity improver having a 1,1,1,3,3,3-hexafluoro-2-propanol residue has good solubility in developer. As for the hydrophobicity improver, a polymer compound containing repeating units containing an amine group or an amine salt has a high effect of preventing the evaporation of the acid during post-exposure baking (PEB) and preventing the poor opening of the hole pattern after development. The hydrophobicity improver can be used alone or in combination of two or more. In the resist composition of the present invention, the content of the hydrophobicity improver is preferably 0 to 20 parts by mass, and more preferably 0.5 to 10 parts by mass, relative to 100 parts by mass of the resist material.
本發明之阻劑組成物中也可摻合乙炔醇類。前述乙炔醇類可列舉日本特開2008-122932號公報之[0179]~[0182]段落所記載者。本發明之阻劑組成物中,乙炔醇類的含量相對於阻劑材料100質量份,宜為0~5質量份。The resist composition of the present invention may also contain acetylene alcohols. Examples of the acetylene alcohols include those described in paragraphs [0179] to [0182] of Japanese Patent Publication No. 2008-122932. In the resist composition of the present invention, the content of the acetylene alcohols is preferably 0 to 5 parts by weight relative to 100 parts by weight of the resist material.
[圖案形成方法] 將本發明之阻劑組成物使用於各種積體電路製造時,可適用公知的微影技術。亦即,本發明提供一種圖案形成方法,包含下列步驟: 使用上述所記載之阻劑組成物於基板上形成阻劑膜, 對前述阻劑膜以高能射線進行曝光,及 將前述已曝光之阻劑膜使用顯影液進行顯影。 [Pattern Formation Method] When the resist composition of the present invention is used in the manufacture of various integrated circuits, known lithography techniques can be applied. That is, the present invention provides a pattern formation method, comprising the following steps: Using the resist composition described above to form a resist film on a substrate, Exposing the resist film to high-energy radiation, and Developing the exposed resist film using a developer.
例如,將本發明之阻劑組成物利用旋塗、輥塗、流塗、浸塗、噴塗、刮塗等適當的塗佈方法以塗佈膜厚成為0.01~2μm的方式塗佈於積體電路製造用之基板(Si、SiO 2、SiN、SiON、TiN、WSi、BPSG、SOG、有機抗反射膜等)或遮罩電路製造用之基板(Cr、CrO、CrON、MoSi 2、SiO 2等)上。將其於加熱板上進行宜為60~150℃、10秒~30分鐘,為80~120℃、30秒~20分鐘更佳之預烘,並形成阻劑膜。 For example, the resist composition of the present invention is applied to a substrate (Si, SiO 2 , SiN, SiON, TiN, WSi, BPSG, SOG, organic anti-reflection film, etc.) for manufacturing integrated circuits or a substrate (Cr, CrO, CrON, MoSi 2 , SiO 2 , etc.) for manufacturing mask circuits by a suitable coating method such as spin coating, roll coating, flow coating, dip coating, spray coating, or scraping coating to a coating thickness of 0.01 to 2 μm. The resist composition is pre-baked on a heating plate preferably at 60 to 150° C. for 10 seconds to 30 minutes, and more preferably at 80 to 120° C. for 30 seconds to 20 minutes, to form a resist film.
然後,使用高能射線對前述阻劑膜進行曝光。前述高能射線可列舉:紫外線、遠紫外線、EB(電子束)、EUV(極紫外線)、X射線、軟X射線、準分子雷射、i射線、γ射線、同步輻射等。其中,宜使用i射線、KrF準分子雷射光、ArF準分子雷射光、電子束、或波長3~15nm之極紫外線。使用紫外線、遠紫外線、EUV、X射線、軟X射線、準分子雷射、γ射線、同步輻射等作為前述高能射線時,係使用用以形成目的之圖案的遮罩,以曝光量宜成為約1~200mJ/cm 2且成為約10~100mJ/cm 2更佳的方式進行照射。使用EB作為高能射線時,係以曝光量宜為約0.1~100μC/cm 2且更佳為約0.5~50μC/cm 2的條件直接或使用用以形成目的之圖案的遮罩進行描繪。另外,本發明之阻劑組成物尤其適於利用高能射線之中KrF準分子雷射、ArF準分子雷射、EB、EUV、X射線、軟X射線、γ射線、同步輻射所為之微細圖案化,特別適於利用EB或EUV所為之微細圖案化。 Then, the resist film is exposed using high-energy radiation. Examples of the high-energy radiation include ultraviolet radiation, far ultraviolet radiation, EB (electron beam), EUV (extreme ultraviolet radiation), X-rays, soft X-rays, excimer lasers, i-rays, gamma rays, synchrotron radiation, etc. Among them, i-rays, KrF excimer lasers, ArF excimer lasers, electron beams, or extreme ultraviolet radiation with a wavelength of 3 to 15 nm are preferably used. When ultraviolet radiation, far ultraviolet radiation, EUV, X-rays, soft X-rays, excimer lasers, gamma rays, synchrotron radiation, etc. are used as the high-energy radiation, a mask for forming the intended pattern is used, and the exposure is preferably about 1 to 200 mJ/cm 2 and more preferably about 10 to 100 mJ/cm 2 . When EB is used as high-energy radiation, the exposure is preferably about 0.1-100 μC/cm 2 and more preferably about 0.5-50 μC/cm 2 , either directly or using a mask for forming a desired pattern. In addition, the resist composition of the present invention is particularly suitable for fine patterning using KrF excimer laser, ArF excimer laser, EB, EUV, X-ray, soft X-ray, gamma ray, synchrotron radiation among high-energy radiation, and is particularly suitable for fine patterning using EB or EUV.
曝光後,也可在加熱板上實施宜為50~150℃、10秒~30分鐘且更佳為60~120℃、30秒~20分鐘之PEB。After the exposure, PEB may be performed on a heating plate preferably at 50-150° C. for 10 seconds to 30 minutes, more preferably at 60-120° C. for 30 seconds to 20 minutes.
於曝光後或PEB後,使用0.1~10質量%且宜為2~5質量%之氫氧化四甲銨(TMAH)、氫氧化四乙銨(TEAH)、氫氧化四丙銨(TPAH)、氫氧化四丁銨(TBAH)等鹼水溶液之顯影液,並利用浸漬(dip)法、浸置(puddle)法、噴霧(spray)法等常用方法顯影3秒~3分鐘且宜為5秒~2分鐘,藉此照射光的部分會溶解於顯影液,未曝光的部分則不溶解,並於基板上形成目的之正型圖案。After exposure or PEB, a developer containing 0.1-10 mass % and preferably 2-5 mass % of an alkaline aqueous solution of tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide (TEAH), tetrapropylammonium hydroxide (TPAH), tetrabutylammonium hydroxide (TBAH) or the like is used, and developed by a common method such as a dip method, a puddle method, or a spray method for 3 seconds to 3 minutes and preferably 5 seconds to 2 minutes, whereby the portion irradiated with light is dissolved in the developer, while the portion not exposed is not dissolved, and a desired positive pattern is formed on the substrate.
也可實施使用含有包含酸不穩定基之阻劑材料的阻劑組成物,並利用有機溶劑顯影來獲得負圖案之負顯影。此時使用的顯影液可列舉:2-辛酮、2-壬酮、2-庚酮、3-庚酮、4-庚酮、2-己酮、3-己酮、二異丁基酮、甲基環己酮、苯乙酮、甲基苯乙酮、乙酸丙酯、乙酸丁酯、乙酸異丁酯、乙酸戊酯、乙酸丁烯酯、乙酸異戊酯、甲酸丙酯、甲酸丁酯、甲酸異丁酯、甲酸戊酯、甲酸異戊酯、戊酸甲酯、戊烯酸甲酯、巴豆酸甲酯、巴豆酸乙酯、丙酸甲酯、丙酸乙酯、3-乙氧基丙酸乙酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、乳酸異丁酯、乳酸戊酯、乳酸異戊酯、2-羥基異丁酸甲酯、2-羥基異丁酸乙酯、苯甲酸甲酯、苯甲酸乙酯、乙酸苯酯、乙酸苄酯、苯乙酸甲酯、甲酸苄酯、甲酸苯乙酯、3-苯丙酸甲酯、丙酸苄酯、苯乙酸乙酯、乙酸2-苯乙酯等。這些有機溶劑可單獨使用1種或可混合使用2種以上。It is also possible to use a resist composition containing a resist material containing an acid-unstable group and to develop with an organic solvent to obtain a negative development of a negative pattern. The developer used in this case can be exemplified by: 2-octanone, 2-nonanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-hexanone, 3-hexanone, diisobutyl ketone, methyl cyclohexanone, acetophenone, methyl acetophenone, propyl acetate, butyl acetate, isobutyl acetate, amyl acetate, butyl acetate, isoamyl acetate, propyl formate, butyl formate, isobutyl formate, amyl formate, isoamyl formate, methyl valerate, methyl pentenoate, methyl crotonate, crotonate, propyl formate, butyl formate, isobutyl formate, amyl formate, isoamyl formate, methyl valerate, methyl pentenoate, methyl crotonate, propyl ... The organic solvents include ethyl lactate, ethyl lactate, propyl lactate, butyl lactate, isobutyl lactate, amyl lactate, isoamyl lactate, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, methyl benzoate, ethyl benzoate, phenyl acetate, benzyl acetate, methyl phenylacetate, benzyl formate, phenylethyl formate, methyl 3-phenylpropionate, benzyl propionate, ethyl phenylacetate, 2-phenylethyl acetate, and the like. These organic solvents may be used alone or in combination of two or more.
顯影結束時,可實施淋洗。淋洗液宜為和顯影液混溶且不使阻劑膜溶解之溶劑。如此的溶劑可理想地使用碳數3~10之醇、碳數8~12之醚化合物、碳數6~12之烷、烯、炔、芳香族系之溶劑。When the development is finished, rinsing can be performed. The rinsing liquid is preferably a solvent that is miscible with the developer and does not dissolve the resist film. Such solvents can ideally be alcohols with 3 to 10 carbon atoms, ether compounds with 8 to 12 carbon atoms, alkanes, alkenes, alkynes with 6 to 12 carbon atoms, and aromatic solvents.
具體而言,碳數3~10之醇可列舉:正丙醇、異丙醇、1-丁醇、2-丁醇、異丁醇、三級丁醇、1-戊醇、2-戊醇、3-戊醇、三級戊醇、新戊醇、2-甲基-1-丁醇、3-甲基-1-丁醇、3-甲基-3-戊醇、環戊醇、1-己醇、2-己醇、3-己醇、2,3-二甲基-2-丁醇、3,3-二甲基-1-丁醇、3,3-二甲基-2-丁醇、2-乙基-1-丁醇、2-甲基-1-戊醇、2-甲基-2-戊醇、2-甲基-3-戊醇、3-甲基-1-戊醇、3-甲基-2-戊醇、3-甲基-3-戊醇、4-甲基-1-戊醇、4-甲基-2-戊醇、4-甲基-3-戊醇、環己醇、1-辛醇等。Specifically, alcohols having 3 to 10 carbon atoms include n-propanol, isopropanol, 1-butanol, 2-butanol, isobutanol, tertiary butyl alcohol, 1-pentanol, 2-pentanol, 3-pentanol, tertiary butyl alcohol, neopentyl alcohol, 2-methyl-1-butanol, 3-methyl-1-butanol, 3-methyl-3-pentanol, cyclopentanol, 1-hexanol, 2-hexanol, 3-hexanol, 2,3-dimethyl-2-butanol, 3,3 -dimethyl-1-butanol, 3,3-dimethyl-2-butanol, 2-ethyl-1-butanol, 2-methyl-1-pentanol, 2-methyl-2-pentanol, 2-methyl-3-pentanol, 3-methyl-1-pentanol, 3-methyl-2-pentanol, 3-methyl-3-pentanol, 4-methyl-1-pentanol, 4-methyl-2-pentanol, 4-methyl-3-pentanol, cyclohexanol, 1-octanol, etc.
碳數8~12之醚化合物可列舉:二正丁醚、二異丁醚、二(二級丁基)醚、二正戊醚、二異戊醚、二(二級戊基)醚、二(三級戊基)醚、二正己醚等。Ether compounds with carbon numbers of 8 to 12 can be listed as: di-n-butyl ether, di-isobutyl ether, di(dibutyl) ether, di-n-pentyl ether, di-isopentyl ether, di(dipentyl) ether, di(tertiary amyl) ether, di-n-hexyl ether, etc.
碳數6~12之烷可列舉:己烷、庚烷、辛烷、壬烷、癸烷、十一烷、十二烷、甲基環戊烷、二甲基環戊烷、環己烷、甲基環己烷、二甲基環己烷、環庚烷、環辛烷、環壬烷等。碳數6~12之烯可列舉:己烯、庚烯、辛烯、環己烯、甲基環己烯、二甲基環己烯、環庚烯、環辛烯等。碳數6~12之炔可列舉:己炔、庚炔、辛炔等。Alkanes with carbon numbers of 6 to 12 include hexane, heptane, octane, nonane, decane, undecane, dodecane, methylcyclopentane, dimethylcyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, cycloheptane, cyclooctane, cyclononane, etc. Alkenes with carbon numbers of 6 to 12 include hexene, heptene, octene, cyclohexene, methylcyclohexene, dimethylcyclohexene, cycloheptene, cyclooctene, etc. Alkynes with carbon numbers of 6 to 12 include hexyne, heptyne, octyne, etc.
芳香族系之溶劑可列舉:甲苯、二甲苯、乙苯、異丙苯、三級丁苯、均三甲苯等。Aromatic solvents include toluene, xylene, ethylbenzene, isopropylbenzene, tert-butylbenzene, mesitylene, etc.
藉由實施淋洗可使阻劑圖案之崩塌、缺陷的發生減少。又,淋洗並非必要,藉由不實施淋洗可減少溶劑的使用量。By performing rinsing, the occurrence of resist pattern collapse and defects can be reduced. In addition, rinsing is not necessary, and the amount of solvent used can be reduced by not performing rinsing.
顯影後的孔洞圖案、溝圖案也可利用熱流、RELACS技術或DSA技術進行收縮。於孔洞圖案上塗佈收縮劑,利用烘烤時來自阻劑層之酸觸媒的擴散,會在阻劑之表面引起收縮劑的交聯,收縮劑會附著於孔洞圖案的側壁。烘烤溫度宜為70~180℃,為80~170℃更佳,時間宜為10~300秒,將多餘的收縮劑去除並使孔洞圖案縮小。 [實施例] The hole pattern and trench pattern after development can also be shrunk by heat flow, RELACS technology or DSA technology. A shrinking agent is applied on the hole pattern, and the diffusion of the acid catalyst from the resist layer during baking will cause cross-linking of the shrinking agent on the surface of the resist, and the shrinking agent will adhere to the side wall of the hole pattern. The baking temperature is preferably 70~180℃, preferably 80~170℃, and the time is preferably 10~300 seconds to remove the excess shrinking agent and shrink the hole pattern. [Example]
以下,例示合成例、實施例及比較例具體地說明本發明,但本發明不限於下述實施例。Hereinafter, the present invention will be specifically described with reference to Synthesis Examples, Examples, and Comparative Examples, but the present invention is not limited to the following Examples.
[1]單體之合成 [合成例] [合成例1-1]單體1之合成 依循下述流程來合成單體1。 [1]Synthesis of monomer [Synthesis example] [Synthesis example 1-1]Synthesis of monomer 1 Monomer 1 was synthesized according to the following process.
(1)化合物2之合成 將化合物1(580g)、2-氯乙醇(520g)、碳酸鉀(726g)、溴化鈉(31.5g)、DMF(3,970g)進行混合,於90℃攪拌20小時。反應結束後予以冰冷,添加純水(3,600g)並攪拌30分鐘。其後添加甲基異丁基酮(4,500g)並攪拌1小時。將有機層分離提取後,實施通常的水系處理(aqueous work-up),將溶劑餾去,添加己烷(3,500g)並攪拌2小時晶析後進行過濾,藉此以固體形式獲得化合物2(604g)。 化合物2之 1H-NMR(500MHz,DMSO-d 6)圖譜如圖1所示。 [化128] (1) Synthesis of Compound 2 Compound 1 (580 g), 2-chloroethanol (520 g), potassium carbonate (726 g), sodium bromide (31.5 g), and DMF (3,970 g) were mixed and stirred at 90°C for 20 hours. After the reaction was completed, the mixture was ice-cooled, pure water (3,600 g) was added, and the mixture was stirred for 30 minutes. Methyl isobutyl ketone (4,500 g) was then added, and the mixture was stirred for 1 hour. After the organic layer was separated and extracted, a conventional aqueous work-up was performed, the solvent was distilled off, hexane (3,500 g) was added, the mixture was stirred for 2 hours, and then filtered to obtain Compound 2 (604 g) as a solid. The 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of compound 2 is shown in Figure 1.
(2)化合物3之合成 將化合物2(600g)、四氫呋喃(2,800g)於冰冷下進行攪拌,並滴加25%氫氧化鈉水溶液(330g)、純水(900g)。於40℃攪拌16小時。反應結束後將有機溶劑餾去,以TBME清洗水溶液。添加20%鹽酸(430g)與己烷(1L)並攪拌晶析後進行過濾,藉此以固體形式獲得化合物3(560g)。 化合物3之 1H-NMR(500MHz,DMSO-d 6)圖譜如圖2所示。 [化129] (2) Synthesis of Compound 3 Compound 2 (600 g) and tetrahydrofuran (2,800 g) were stirred under ice-cooling, and a 25% sodium hydroxide aqueous solution (330 g) and pure water (900 g) were added dropwise. The mixture was stirred at 40°C for 16 hours. After the reaction was completed, the organic solvent was distilled off and the aqueous solution was washed with TBME. 20% hydrochloric acid (430 g) and hexane (1 L) were added and stirred for crystallization, followed by filtration to obtain Compound 3 (560 g) in solid form. The 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of Compound 3 is shown in Figure 2. [Chemical 129]
(3)化合物4之合成 將化合物3(560g)、甲基丙烯酸酐(340g)、乙腈(3,000g)、聚合抑制劑(1,000ppm/理論產量)溶解,於冰冷下滴加三乙胺(442g)、DMAP(22g)、乙腈(600g)之混合物後,於冰冷下攪拌3小時。反應結束後,於冰冷下添加5%碳酸氫鈉水(1,900g),攪拌20分鐘後,添加20%鹽酸水溶液(1,070g)、純水(5,300g)並攪拌晶析。利用分濾將得到的固體以乙酸乙酯(4,500g)溶解,將有機層分離提取後,以飽和食鹽水、純水清洗,並將有機層進行活性碳處理。將溶劑餾去,添加己烷(5.7L)並攪拌晶析後進行過濾,藉此以固體形式獲得化合物4(460g)。 化合物4之 1H-NMR(500MHz,DMSO-d 6)圖譜如圖3所示。 [化130] (3) Synthesis of Compound 4 Compound 3 (560 g), methacrylic anhydride (340 g), acetonitrile (3,000 g), and a polymerization inhibitor (1,000 ppm/theoretical yield) were dissolved, and a mixture of triethylamine (442 g), DMAP (22 g), and acetonitrile (600 g) was added dropwise under ice-cooling, followed by stirring for 3 hours under ice-cooling. After the reaction was completed, 5% sodium bicarbonate water (1,900 g) was added under ice-cooling, and after stirring for 20 minutes, 20% hydrochloric acid aqueous solution (1,070 g) and pure water (5,300 g) were added and stirred for crystallization. The obtained solid was dissolved in ethyl acetate (4,500 g) by filtration, and the organic layer was separated and extracted, and then washed with saturated saline and pure water, and the organic layer was treated with activated carbon. The solvent was distilled off, hexane (5.7 L) was added, and the mixture was stirred for crystallization and filtered to obtain compound 4 (460 g) in a solid form. The 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of compound 4 is shown in FIG3 . [Chemical 130]
(4)單體1之合成 於化合物4(38g)中添加碳酸鉀(17g)、1-戊醇(40g)、純水(90g)並於室溫攪拌1小時後,添加化合物5(44g)、二氯甲烷(300g)並攪拌2小時。將有機層分離提取後,實施通常的水系處理(aqueous work-up),添加聚合抑制劑(100ppm/理論產量)並將溶劑餾去,以油狀形式獲得單體1(60g)。將得到的單體1溶解於γ-丁內酯(56g),製成γ-丁內酯溶液。 單體1之 1H-NMR(500MHz,DMSO-d 6)圖譜如圖4所示。除了檢測到標的物峰部之外,還會檢測到使用的溶劑峰部(1-戊醇、甲基異丁基酮、γ-丁內酯)。 [化131] (4) Synthesis of Monomer 1 Potassium carbonate (17 g), 1-pentanol (40 g), and pure water (90 g) were added to compound 4 (38 g) and stirred at room temperature for 1 hour. Compound 5 (44 g) and dichloromethane (300 g) were then added and stirred for 2 hours. After separation and extraction of the organic layer, a conventional aqueous work-up was performed, a polymerization inhibitor (100 ppm/theoretical yield) was added, and the solvent was distilled off to obtain monomer 1 (60 g) in an oily form. The obtained monomer 1 was dissolved in γ-butyrolactone (56 g) to prepare a γ-butyrolactone solution. The 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of monomer 1 is shown in FIG4 . In addition to the target peak, the solvent peaks used (1-pentanol, methyl isobutyl ketone, γ-butyrolactone) were also detected.
利用和鋶鹽溴化物與具有聚合性雙鍵之碘化苯甲酸化合物、或苯甲酸化合物之離子交換,獲得下述單體2~15、比較單體1~3。單體1亦合併表示。By ion exchange between coronium salt bromide and iodinated benzoic acid compounds or benzoic acid compounds having a polymerizable double bond, the following monomers 2 to 15 and comparative monomers 1 to 3 were obtained. Monomer 1 is also shown together.
[化132] [Chemistry 132]
[化133] [Chemistry 133]
[化134] [Chemistry 134]
[化135] [Chemistry 135]
[2]聚合物之合成 聚合物之合成使用的酸不穩定基單體(ALG單體1)、PAG單體1~8如下所述。又,聚合物之Mw係使用了THF作為溶劑之GPC所為之聚苯乙烯換算測定值。 [化136] [2] Synthesis of polymers The acid-labile monomer (ALG monomer 1) and PAG monomers 1 to 8 used in the synthesis of polymers are as follows. The Mw of the polymers is a polystyrene-converted value measured by GPC using THF as a solvent. [Chem. 136]
[化137] [Chemistry 137]
[化138] [Chemistry 138]
[合成例2-1]聚合物1之合成 於2L之燒瓶中添加單體1(3.5g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(5.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物1。聚合物1的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化139] [Synthesis Example 2-1] Synthesis of Polymer 1 In a 2L flask, monomer 1 (3.5g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (5.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 1. The composition of polymer 1 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-2]聚合物2之合成 於2L之燒瓶中添加單體2(3.4g)、甲基丙烯酸-1-甲基-1-環己酯(7.3g)、4-羥基苯乙烯(4.8g)、PAG單體2(11.0g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物2。聚合物2的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化140] [Synthesis Example 2-2] Synthesis of Polymer 2: In a 2L flask, monomer 2 (3.4g), 1-methyl-1-cyclohexyl methacrylate (7.3g), 4-hydroxystyrene (4.8g), PAG monomer 2 (11.0g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 2. The composition of polymer 2 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-3]聚合物3之合成 於2L之燒瓶中添加單體3(3.0g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(3.6g)、PAG單體1(11.9g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物3。聚合物3的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化141] [Synthesis Example 2-3] Synthesis of polymer 3: In a 2L flask, monomer 3 (3.0g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (3.6g), PAG monomer 1 (11.9g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 3. The composition of polymer 3 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-4]聚合物4之合成 於2L之燒瓶中添加單體4(3.2g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、3-羥基苯乙烯(3.6g)、PAG單體2(11.0g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物4。聚合物4的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化142] [Synthesis Example 2-4] Synthesis of polymer 4: In a 2L flask, monomer 4 (3.2g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 3-hydroxystyrene (3.6g), PAG monomer 2 (11.0g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 4. The composition of polymer 4 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-5]聚合物5之合成
於2L之燒瓶中添加單體5(4.1g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.2g)、PAG單體3(8.5g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物5。聚合物5的組成利用
13C-NMR及
1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。
[化143]
[Synthesis Example 2-5] Synthesis of polymer 5: In a 2L flask, monomer 5 (4.1g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.2g), PAG monomer 3 (8.5g), and THF (40g) as a solvent were added. The reaction container was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain
[合成例2-6]聚合物6之合成
於2L之燒瓶中添加單體6(4.9g)、ALG單體1(8.9g)、4-羥基苯乙烯(5.4g)、PAG單體4(10.2g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物6。聚合物6的組成利用
13C-NMR及
1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。
[化144]
[Synthesis Example 2-6] Synthesis of polymer 6: In a 2L flask, monomer 6 (4.9g), ALG monomer 1 (8.9g), 4-hydroxystyrene (5.4g), PAG monomer 4 (10.2g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain
[合成例2-7]聚合物7之合成 於2L之燒瓶中添加單體7(3.8g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.8g)、PAG單體5(5.5g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物7。聚合物7的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化145] [Synthesis Example 2-7] Synthesis of polymer 7: In a 2L flask, monomer 7 (3.8g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.8g), PAG monomer 5 (5.5g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 7. The composition of polymer 7 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-8]聚合物8之合成 於2L之燒瓶中添加單體8(3.4g)、ALG單體1(8.9g)、4-羥基苯乙烯(5.4g)、PAG單體4(9.7g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物8。聚合物8的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化146] [Synthesis Example 2-8] Synthesis of polymer 8: In a 2L flask, monomer 8 (3.4g), ALG monomer 1 (8.9g), 4-hydroxystyrene (5.4g), PAG monomer 4 (9.7g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 8. The composition of polymer 8 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-9]聚合物9之合成 於2L之燒瓶中添加單體1(3.5g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物9。聚合物9的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化147] [Synthesis Example 2-9] Synthesis of polymer 9: In a 2L flask, monomer 1 (3.5g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.2g), PAG monomer 6 (9.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 9. The composition of polymer 9 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-10]聚合物10之合成
於2L之燒瓶中添加單體9(3.8g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物10。聚合物10的組成利用
13C-NMR及
1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。
[化148]
[Synthesis Example 2-10] Synthesis of polymer 10: In a 2L flask, monomer 9 (3.8g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.2g), PAG monomer 6 (9.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain
[合成例2-11]聚合物11之合成 於2L之燒瓶中添加單體1(3.5g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.2g)、PAG單體7(9.6g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物11。聚合物11的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化149] [Synthesis Example 2-11] Synthesis of polymer 11: In a 2L flask, monomer 1 (3.5g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.2g), PAG monomer 7 (9.6g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 11. The composition of polymer 11 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-12]聚合物12之合成
於2L之燒瓶中添加單體9(3.8g)、甲基丙烯酸-1-甲基-1-環戊酯(8.4g)、4-羥基苯乙烯(4.2g)、PAG單體7(9.6g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物12。聚合物12的組成利用
13C-NMR及
1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。
[化150]
[Synthesis Example 2-12] Synthesis of polymer 12: In a 2L flask, monomer 9 (3.8g), 1-methyl-1-cyclopentyl methacrylate (8.4g), 4-hydroxystyrene (4.2g), PAG monomer 7 (9.6g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain
[合成例2-13]聚合物13之合成 於2L之燒瓶中添加單體10(3.8g)、甲基丙烯酸-1-乙烯基-1-環戊酯(9.0g)、3-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物13。聚合物13的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化151] [Synthesis Example 2-13] Synthesis of polymer 13: In a 2L flask, monomer 10 (3.8g), 1-vinyl-1-cyclopentyl methacrylate (9.0g), 3-hydroxystyrene (4.2g), PAG monomer 6 (9.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 13. The composition of polymer 13 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-14]聚合物14之合成 於2L之燒瓶中添加單體11(4.5g)、甲基丙烯酸-1-乙炔基-1-環戊酯(8.9g)、3-羥基苯乙烯(4.2g)、PAG單體8(9.8g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物14。聚合物14的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化152] [Synthesis Example 2-14] Synthesis of polymer 14: In a 2L flask, monomer 11 (4.5g), 1-ethynyl-1-cyclopentyl methacrylate (8.9g), 3-hydroxystyrene (4.2g), PAG monomer 8 (9.8g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 14. The composition of polymer 14 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-15]聚合物15之合成 於2L之燒瓶中添加單體12(4.6g)、甲基丙烯酸-1-乙炔基-1-環戊酯(8.9g)、3-羥基苯乙烯(4.2g)、PAG單體8(9.8g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物15。聚合物15的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化153] [Synthesis Example 2-15] Synthesis of polymer 15: In a 2L flask, monomer 12 (4.6g), 1-ethynyl-1-cyclopentyl methacrylate (8.9g), 3-hydroxystyrene (4.2g), PAG monomer 8 (9.8g), and THF (40g) as a solvent were added. The reaction container was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 15. The composition of polymer 15 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-16]聚合物16之合成 於2L之燒瓶中添加單體13(4.2g)、ALG單體1(8.9g)、3-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物16。聚合物16的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化154] [Synthesis Example 2-16] Synthesis of polymer 16: Monomer 13 (4.2 g), ALG monomer 1 (8.9 g), 3-hydroxystyrene (4.2 g), PAG monomer 6 (9.4 g), and THF (40 g) as a solvent were added to a 2 L flask. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2 g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1 L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 16. The composition of polymer 16 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-17]聚合物17之合成 於2L之燒瓶中添加單體14(4.2g)、ALG單體1(8.9g)、3-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物17。聚合物17的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化155] [Synthesis Example 2-17] Synthesis of polymer 17: In a 2L flask, monomer 14 (4.2g), ALG monomer 1 (8.9g), 3-hydroxystyrene (4.2g), PAG monomer 6 (9.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and the reaction was allowed to proceed for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 17. The composition of polymer 17 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[合成例2-18]聚合物18之合成 於2L之燒瓶中添加單體15(4.7g)、ALG單體1(8.9g)、3-羥基苯乙烯(4.2g)、PAG單體6(9.4g)、及作為溶劑之THF(40g)。將該反應容器於氮氣環境下冷卻至-70℃,重複3次減壓脫氣及吹氮。昇溫至室溫後,添加作為聚合起始劑之AIBN(1.2g),昇溫至60℃,並使其反應15小時。將該反應溶液添加於異丙醇1L中,並將析出之白色固體進行分濾。將得到的白色固體以60℃進行減壓乾燥,獲得聚合物18。聚合物18的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化156] [Synthesis Example 2-18] Synthesis of polymer 18: In a 2L flask, monomer 15 (4.7g), ALG monomer 1 (8.9g), 3-hydroxystyrene (4.2g), PAG monomer 6 (9.4g), and THF (40g) as a solvent were added. The reaction vessel was cooled to -70°C in a nitrogen environment, and the decompression, degassing and nitrogen blowing were repeated 3 times. After the temperature was raised to room temperature, AIBN (1.2g) as a polymerization initiator was added, the temperature was raised to 60°C, and it was reacted for 15 hours. The reaction solution was added to 1L of isopropanol, and the precipitated white solid was filtered. The obtained white solid was dried under reduced pressure at 60°C to obtain polymer 18. The composition of polymer 18 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC.
[比較合成例1]比較聚合物1之合成 將單體1替換成使用比較單體1,除此之外,以和合成例2-1同樣的方法獲得比較聚合物1。比較聚合物1的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化157] [Comparative Synthesis Example 1] Synthesis of Comparative Polymer 1 Comparative polymer 1 was obtained in the same manner as in Synthesis Example 2-1 except that monomer 1 was replaced with comparative monomer 1. The composition of comparative polymer 1 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC. [Chemical 157]
[比較合成例2]比較聚合物2之合成 將單體1替換成使用比較單體2,除此之外,以和合成例2-1同樣的方法獲得比較聚合物2。比較聚合物2的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化158] [Comparative Synthesis Example 2] Synthesis of Comparative Polymer 2 Comparative polymer 2 was obtained in the same manner as in Synthesis Example 2-1 except that monomer 1 was replaced with comparative monomer 2. The composition of comparative polymer 2 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC. [Chemical 158]
[比較合成例3]比較聚合物3之合成 不使用單體1,除此之外,以和合成例2-1同樣的方法獲得比較聚合物3。比較聚合物3的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化159] [Comparative Synthesis Example 3] Comparative polymer 3 was obtained by the same method as Synthesis Example 2-1 except that monomer 1 was not used in the synthesis of comparative polymer 3. The composition of comparative polymer 3 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC. [Chem. 159]
[比較合成例4]比較聚合物4之合成 不使用單體4,除此之外,以和合成例2-4同樣的方法獲得比較聚合物4。比較聚合物4的組成利用 13C-NMR及 1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。 [化160] [Comparative Synthesis Example 4] Comparative polymer 4 was obtained by the same method as Synthesis Example 2-4 except that monomer 4 was not used in the synthesis of comparative polymer 4. The composition of comparative polymer 4 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC. [Chemical 160]
[比較合成例5]比較聚合物5之合成
將單體1替換成使用比較單體3,除此之外,以和合成例2-1同樣的方法獲得比較聚合物5。比較聚合物5的組成利用
13C-NMR及
1H-NMR進行確認,Mw及Mw/Mn利用GPC進行確認。
[化161]
[Comparative Synthesis Example 5] Synthesis of
[實施例1~22、比較例1~5] 將於已使作為界面活性劑之OMNOVA公司製界面活性劑Polyfox636溶解50ppm而成的有機溶劑中以表1、2所示之組成使各成分溶解而成的溶液,以0.2μm尺寸之過濾器進行過濾,製得阻劑組成物。 [Examples 1 to 22, Comparative Examples 1 to 5] A solution prepared by dissolving each component in the composition shown in Tables 1 and 2 in an organic solvent in which 50 ppm of the surfactant Polyfox 636 manufactured by OMNOVA was dissolved was filtered with a 0.2 μm filter to obtain a barrier composition.
表1、2中,各成分如下所述。 ・有機溶劑: PGMEA(丙二醇單甲醚乙酸酯) DAA(二丙酮醇) EL(乳酸乙酯) ・酸產生劑:PAG-1(參照下述結構式) ・淬滅劑:Q-1、Q-2、比較淬滅劑RQ-1(參照下述結構式) [化162] In Tables 1 and 2, the components are as follows. ・Organic solvent: PGMEA (propylene glycol monomethyl ether acetate) DAA (diacetone alcohol) EL (ethyl lactate) ・Acid generator: PAG-1 (refer to the following structural formula) ・Quencher: Q-1, Q-2, comparative quencher RQ-1 (refer to the following structural formula) [Chemical 162]
[EUV曝光評價] 將表1、2所示之各阻劑組成物旋塗於以膜厚20nm形成有含矽之旋塗式硬遮罩SHB-A940(矽的含量為43質量%)之Si基板上,使用加熱板以105℃預烘60秒,製得膜厚50nm之阻劑膜。對其使用ASML公司製EUV掃描式曝光機NXE3400(NA0.33,σ0.9/0.6,四極照明,晶圓上尺寸為節距46nm,+20%偏壓之孔洞圖案的遮罩)進行曝光,於加熱板上以表1、2所記載之溫度實施60秒之PEB,並以2.38質量%之TMAH水溶液實施30秒之顯影,獲得尺寸23nm之孔洞圖案。 測定孔洞尺寸分別以23nm形成時之曝光量,並令其為感度。又,使用日立製作所(股)製測長SEM(CG6300)測定50個孔洞的尺寸,求出CDU(尺寸變異3σ)。 結果如表1、2所示。 [Evaluation of EUV exposure] The resist compositions shown in Tables 1 and 2 were spin-coated on a Si substrate with a 20nm thick spin-coated hard mask SHB-A940 (silicon content of 43 mass%), and pre-baked at 105°C for 60 seconds using a hot plate to obtain a resist film with a thickness of 50nm. It was exposed using an EUV scanning exposure machine NXE3400 manufactured by ASML (NA0.33, σ0.9/0.6, quadrupole illumination, a mask with a hole pattern with a pitch of 46nm on the wafer, +20% bias), and PEB was performed for 60 seconds on a hot plate at the temperature listed in Tables 1 and 2, and developed for 30 seconds using a 2.38 mass% TMAH aqueous solution, to obtain a hole pattern with a size of 23nm. The hole size was measured at the exposure amount when 23nm was formed, and it was taken as the sensitivity. In addition, the size of 50 holes was measured using a length measurement SEM (CG6300) manufactured by Hitachi, Ltd., and the CDU (dimensional variation 3σ) was calculated. The results are shown in Tables 1 and 2.
[表1]
[表2]
由表1、2之結果可知,含有使用了特定的聚合物之本發明之阻劑材料的阻劑組成物,且該特定的聚合物含有具有被碘取代之1價芳香族羧酸的鋶鹽、錪鹽結構之重複單元a,其滿足充分的感度及尺寸均勻性(實施例1~22)。相對於此,使用了不含本發明之阻劑材料的阻劑組成物之比較例1~5,成為感度及尺寸均勻性差的結果。As shown in Tables 1 and 2, the resist composition containing the resist material of the present invention using a specific polymer, wherein the specific polymer contains a repeating unit a having a structure of a stibnium salt or an iodonium salt of a monovalent aromatic carboxylic acid substituted with iodine, satisfies sufficient sensitivity and dimensional uniformity (Examples 1 to 22). In contrast, Comparative Examples 1 to 5 using the resist composition not containing the resist material of the present invention result in poor sensitivity and dimensional uniformity.
本說明書包含如下態樣。 [1]:一種阻劑材料,其特徵為:含有重複單元a,該重複單元a含有自聚合物主鏈介隔酯鍵而鍵結之有取代或無取代之經碘化之1價芳香族羧酸的鋶鹽或錪鹽。 [2]:如上述[1]之阻劑材料,其特徵為:前述重複單元a包含下述通式(a)-1或(a)-2表示之重複單元。 [化163] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為單鍵或碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 [3]:如上述[2]之阻劑材料,其特徵為:前述通式(a)-1及(a)-2中,前述X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。 [4]:如上述[1]至上述[3]中任一項之阻劑材料,其特徵為:更含有羧基及酚性羥基中之任一者或其兩者的氫原子被酸不穩定基取代之重複單元b。 [5]:如上述[4]之阻劑材料,其特徵為:前述重複單元b為選自下述通式(b1)及(b2)表示之重複單元中之至少1種。 [化164] 式中,R A分別獨立地為氫原子或甲基。Y 1為單鍵、伸苯基、伸萘基、或具有酯鍵、醚鍵或內酯環之碳數1~12之連結基。Y 2為單鍵、酯鍵或醯胺鍵。R 11及R 12為酸不穩定基。R 13為氟原子、三氟甲基、氰基、或碳數1~6之烷基。R 14為單鍵或直鏈狀或分支狀之碳數1~6之烷二基,且其碳原子的一部分也可被醚鍵或酯鍵取代。a為1或2。b為0~4之整數。 [6]:如上述[1]至上述[5]中任一項之阻劑材料,其特徵為:前述阻劑材料更含有具有選自羥基、羧基、內酯環、碳酸酯基、硫代碳酸酯基、羰基、環狀縮醛基、醚鍵、酯鍵、磺酸酯鍵、氰基、醯胺基、-O-C(=O)-S-、及-O-C(=O)-NH-之密合性基的重複單元c。 [7]:如上述[1]至上述[6]中任一項之阻劑材料,其特徵為:前述阻劑材料更含有選自下述通式(d1)~(d3)表示之重複單元中之至少1種之重複單元d。 [化165] 式中,R A分別獨立地為氫原子或甲基。Z 1為單鍵、伸苯基、-O-Z 11-、-C(=O)-O-Z 11-或-C(=O)-NH-Z 11-,Z 11為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、及羥基中之1種以上。Z 2A為單鍵或酯鍵。Z 2B為單鍵或碳數1~12之2價基,且也可含有選自酯鍵、醚鍵、內酯環、溴原子、及碘原子中之1種以上。Z 3為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-O-Z 31-、-C(=O)-O-Z 31-或-C(=O)-NH-Z 31-,Z 31為碳數1~6之烷二基、碳數2~6之烯二基或伸苯基,且也可含有選自羰基、酯鍵、醚鍵、鹵素原子、及羥基中之1種以上。Rf 1~Rf 4分別獨立地為氫原子、氟原子或三氟甲基,惟至少1個為氟原子。R 21~R 28分別獨立地為也可含有雜原子之碳數1~20之1價烴基。又,R 23、R 24及R 25中之任2個或R 26、R 27及R 28中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。M -為非親核性相對離子。 [8]:如上述[7]之阻劑材料,其特徵為:前述Z 2B中含有至少1個以上之碘原子。 [9]:如上述[1]至上述[8]中任一項之阻劑材料,其特徵為:前述阻劑材料的分子量為1,000~100,000之範圍。 [10]:一種阻劑組成物,其特徵為:含有如上述[1]至上述[9]中任一項之阻劑材料。 [11]:如上述[10]之阻劑組成物,其特徵為:更含有選自酸產生劑、有機溶劑、淬滅劑、及界面活性劑中之1種以上。 [12]:一種圖案形成方法,包含下列步驟: 使用如上述[10]或上述[11]之阻劑組成物於基板上形成阻劑膜, 對前述阻劑膜以高能射線進行曝光,及 將前述已曝光之阻劑膜使用顯影液進行顯影。 [13]:如上述[12]之圖案形成方法,其特徵為:係使用i射線、KrF準分子雷射光、ArF準分子雷射光、電子束、或波長3~15nm之極紫外線作為前述高能射線。 [14]:一種單體,其特徵為:係以下述通式(a)-1M或(a)-2M表示。 [化166] 式中,R A為氫原子或甲基。X 1為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有鹵素原子。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 [15]:一種單體,其特徵為:係以下述通式(a)-1’M或(a)-2’M表示。 [化167] 式中,R A為氫原子或甲基。X 1’為單鍵、伸苯基、伸萘基、或含有酯鍵或醚鍵之碳數1~12之連結基,且也可具有選自鹵素原子、羥基、烷氧基、醯氧基、硝基、及氰基中之1種以上。X 2為碳數1~12之直鏈狀、分支狀、或環狀之伸烷基,且也可含有選自酯基、醚基、醯胺基、內酯環、磺內酯環、及鹵素原子中之1種以上。X 3為單鍵或不含氟原子之碳數1~6之直鏈狀或分支狀之伸烷基,且也可具有選自醚基及酯基中之1種以上。Y為選自酯基及磺酸酯基之基。R 1分別獨立地為碳數1~4之直鏈狀或分支狀之烷基、烷氧基、醯氧基、或碘以外的鹵素原子。m為1~4之整數,n為0~3之整數。R 2~R 6分別獨立地為也可含有雜原子之碳數1~25之1價烴基。又,R 2、R 3及R 4中之任2個也可互相鍵結並和它們所鍵結的硫原子一起形成環。 This specification includes the following aspects. [1]: A resist material, characterized in that it contains a repeating unit a, wherein the repeating unit a contains a substituted or unsubstituted iodinated monovalent aromatic carboxylic acid codon or iodonium salt bonded to the polymer main chain via an ester bond. [2]: The resist material as described in [1] above, characterized in that the repeating unit a contains a repeating unit represented by the following general formula (a)-1 or (a)-2. [Chemistry 163] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a single bond or a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. [3]: The resist material of [2], characterized in that: in the general formulas (a)-1 and (a)-2, the X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may contain at least one selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. [4]: The resist material of any one of [1] to [3], characterized in that: it further contains a repeating unit b in which the hydrogen atoms of either or both of a carboxyl group and a phenolic hydroxyl group are substituted with an acid-labile group. [5]: The resist material of [4], characterized in that: the repeating unit b is at least one selected from the repeating units represented by the following general formulas (b1) and (b2). [Chemistry 164] In the formula, RA is independently a hydrogen atom or a methyl group. Y1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and having an ester bond, an ether bond, or a lactone ring. Y2 is a single bond, an ester bond, or an amide bond. R11 and R12 are acid-unstable groups. R13 is a fluorine atom, a trifluoromethyl group, a cyano group, or an alkyl group having 1 to 6 carbon atoms. R14 is a single bond or a linear or branched alkanediyl group having 1 to 6 carbon atoms, and a portion of the carbon atoms thereof may be substituted by an ether bond or an ester bond. a is 1 or 2. b is an integer of 0 to 4. [6]: The resist material as described in any one of [1] to [5] above, characterized in that the resist material further contains a repeating unit c having an adhesive group selected from a hydroxyl group, a carboxyl group, a lactone ring, a carbonate group, a thiocarbonate group, a carbonyl group, a cyclic acetal group, an ether bond, an ester bond, a sulfonate bond, a cyano group, an amide group, -OC(=O)-S-, and -OC(=O)-NH-. [7]: The resist material as described in any one of [1] to [6] above, characterized in that the resist material further contains a repeating unit d of at least one type selected from the repeating units represented by the following general formulas (d1) to (d3). [Chemistry 165] In the formula, RA is independently a hydrogen atom or a methyl group. Z1 is a single bond, a phenylene group, -OZ11- , -C(=O) -OZ11- or -C(=O)-NH- Z11- , Z11 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, and a hydroxyl group. Z2A is a single bond or an ester bond. Z2B is a single bond or a divalent group having 1 to 12 carbon atoms, and may contain at least one selected from an ester bond, an ether bond, a lactone ring, a bromine atom, and an iodine atom. Z 3 is a single bond, methylene, ethylene, phenylene, fluorinated phenylene, -OZ 31 -, -C(=O)-OZ 31 - or -C(=O)-NH-Z 31 -, Z 31 is an alkanediyl group having 1 to 6 carbon atoms, an alkenediyl group having 2 to 6 carbon atoms or a phenylene group, and may contain at least one selected from a carbonyl group, an ester bond, an ether bond, a halogen atom, and a hydroxyl group. Rf 1 to Rf 4 are independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of them is a fluorine atom. R 21 to R 28 are independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, which may contain a heteroatom. Furthermore, any two of R 23 , R 24 and R 25 or any two of R 26 , R 27 and R 28 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. M- is a non-nucleophilic relative ion. [8]: The resist material as described in [7] above, characterized in that the Z 2B contains at least one iodine atom. [9]: The resist material as described in any one of [1] to [8] above, characterized in that the molecular weight of the resist material is in the range of 1,000 to 100,000. [10]: A resist composition, characterized in that it contains the resist material as described in any one of [1] to [9] above. [11]: The resist composition of the above-mentioned [10] is characterized in that it further contains one or more selected from an acid generator, an organic solvent, a quencher, and a surfactant. [12]: A pattern forming method comprises the following steps: forming a resist film on a substrate using the resist composition of the above-mentioned [10] or [11], exposing the resist film to high-energy radiation, and developing the exposed resist film using a developer. [13]: The pattern forming method of the above-mentioned [12] is characterized in that i-rays, KrF excimer laser light, ArF excimer laser light, electron beams, or extreme ultraviolet rays with a wavelength of 3 to 15 nm are used as the high-energy radiation. [14]: A monomer characterized by being represented by the following general formula (a)-1M or (a)-2M. [Chemistry 166] In the formula, RA is a hydrogen atom or a methyl group. X1 is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have a halogen atom. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. R1 is independently a linear or branched alkylene group having 1 to 4 carbon atoms, an alkoxy group, an acyloxy group, or a halogen atom other than iodine. m is an integer of 1 to 4, and n is an integer of 0 to 3. R 2 to R 6 are independently a monovalent hydrocarbon group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R 2 , R 3 and R 4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. [15]: A monomer characterized by being represented by the following general formula (a)-1'M or (a)-2'M. [Chem. 167] In the formula, RA is a hydrogen atom or a methyl group. X1' is a single bond, a phenylene group, a naphthylene group, or a linking group having 1 to 12 carbon atoms and containing an ester bond or an ether bond, and may also have one or more selected from a halogen atom, a hydroxyl group, an alkoxy group, an acyloxy group, a nitro group, and a cyano group. X2 is a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and may also contain one or more selected from an ester group, an ether group, an amide group, a lactone ring, a sultone ring, and a halogen atom. X3 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms and not containing a fluorine atom, and may also have one or more selected from an ether group and an ester group. Y is a group selected from an ester group and a sulfonate group. R1 is independently a linear or branched alkyl group, alkoxy group, acyloxy group, or halogen atom other than iodine having 1 to 4 carbon atoms. m is an integer of 1 to 4, and n is an integer of 0 to 3. R2 to R6 are independently a monovalent alkyl group having 1 to 25 carbon atoms which may contain a heteroatom. In addition, any two of R2 , R3 , and R4 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
另外,本發明不限於上述實施形態。上述實施形態係為例示,具有和本發明之申請專利範圍所記載之技術思想實質上相同的構成,發揮同樣的作用效果者,皆包含於本發明之技術範圍內。In addition, the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments are for illustration only, and those having substantially the same structure and exerting the same effects as the technical concept described in the scope of the patent application of the present invention are all included in the technical scope of the present invention.
無without
[圖1]係表示合成例1-1合成的化合物2之 1H-NMR(500MHz,DMSO-d 6)圖譜的圖。 [圖2]係表示合成例1-1合成的化合物3之 1H-NMR(500MHz,DMSO-d 6)圖譜的圖。 [圖3]係表示合成例1-1合成的化合物4之 1H-NMR(500MHz,DMSO-d 6)圖譜的圖。 [圖4]係表示合成例1-1合成的單體1之 1H-NMR(500MHz,DMSO-d 6)圖譜的圖。 [Figure 1] is a diagram showing the 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of compound 2 synthesized in Synthesis Example 1-1. [Figure 2] is a diagram showing the 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of compound 3 synthesized in Synthesis Example 1-1. [Figure 3] is a diagram showing the 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of compound 4 synthesized in Synthesis Example 1-1. [Figure 4] is a diagram showing the 1 H-NMR (500 MHz, DMSO-d 6 ) spectrum of monomer 1 synthesized in Synthesis Example 1-1.
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| TW202146486A (en) * | 2020-04-28 | 2021-12-16 | 日商信越化學工業股份有限公司 | Iodized aromatic carboxylic acid type pendant-containing polymer, resist composition and patterning process |
| TW202234155A (en) * | 2021-01-20 | 2022-09-01 | 日商信越化學工業股份有限公司 | Positive resist composition and pattern forming process |
| TW202302667A (en) * | 2021-05-13 | 2023-01-16 | 日商信越化學工業股份有限公司 | Chemically amplified resist composition, photomask blank, method for forming resist pattern, and method for producing polymer compound |
| WO2022264845A1 (en) * | 2021-06-15 | 2022-12-22 | 東京応化工業株式会社 | Resist composition and method for forming resist pattern |
Also Published As
| Publication number | Publication date |
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| KR20240155116A (en) | 2024-10-28 |
| US20240361690A1 (en) | 2024-10-31 |
| TW202448835A (en) | 2024-12-16 |
| JP2024155758A (en) | 2024-10-31 |
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