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TWI884561B - Semiconductor substrate and manufacturing method thereof - Google Patents

Semiconductor substrate and manufacturing method thereof Download PDF

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TWI884561B
TWI884561B TW112140803A TW112140803A TWI884561B TW I884561 B TWI884561 B TW I884561B TW 112140803 A TW112140803 A TW 112140803A TW 112140803 A TW112140803 A TW 112140803A TW I884561 B TWI884561 B TW I884561B
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circuit structure
semiconductor substrate
circuit
layer
substrate
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TW112140803A
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TW202433705A (en
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胡迪群
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胡迪群
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Priority to US18/432,092 priority Critical patent/US12148688B2/en
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Priority to US18/909,899 priority patent/US20250029911A1/en
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Abstract

A semiconductor substrate includes a first circuit structure and a second circuit structure. The first circuit structure includes a first wiring layer. The first wiring layer includes a first dielectric layer. The second circuit structure includes a second wiring layer. The second wiring layer includes a second dielectric layer. The second circuit structure is disposed on the first circuit structure and is electrically connected to the first circuit structure to form the semiconductor substrate. A manufacturing method of the semiconductor substrate is also provided.

Description

半導體基板及其製造方法Semiconductor substrate and method for manufacturing the same

本發明是有關於一種半導體基板及其製造方法。The present invention relates to a semiconductor substrate and a manufacturing method thereof.

一般而言,半導體基板為了符合產品需求,常需使用多層線路結構,然而,當多層線路結構內的材料不同時就容易產生熱膨脹係數(coefficient of thermal expansion, CTE)失配(mismatch)的情形,且隨著層數的增加應力也會隨之累積,因此在依序形成基板內膜層(連續形成至少四層)的過程中容易導致半導體基板的翹曲問題,且層數越多時翹曲問題會更加明顯,如此一來,會對半導體基板的良率與後續應用中的電氣性能產生不良影響(如導致後續接合於其上的晶片焊點失效)。Generally speaking, semiconductor substrates often need to use multi-layer circuit structures to meet product requirements. However, when the materials in the multi-layer circuit structure are different, it is easy to cause a mismatch in the coefficient of thermal expansion (CTE), and as the number of layers increases, stress will also accumulate. Therefore, in the process of sequentially forming film layers in the substrate (forming at least four layers in a row), it is easy to cause the semiconductor substrate to warp. The more layers there are, the more obvious the warp problem will be. As a result, it will have an adverse effect on the yield of the semiconductor substrate and the electrical performance in subsequent applications (such as causing the failure of the chip solder joints subsequently bonded thereto).

本發明提供一種半導體基板,其可以在具有多層線路結構的同時維持較佳的良率並提升後續應用時的電氣性能表現。The present invention provides a semiconductor substrate which can maintain a good yield while having a multi-layer circuit structure and improve the electrical performance in subsequent applications.

本發明的一種半導體基板,包括第一線路結構以及第二線路結構。第一線路結構包括第一線路層。第一線路層包括第一介電層。第二線路結構包括第二線路層。第二線路層包括第二介電層。第二線路結構設置在第一線路結構上並與第一線路結構電性連接,以構成半導體基板。A semiconductor substrate of the present invention includes a first circuit structure and a second circuit structure. The first circuit structure includes a first circuit layer. The first circuit layer includes a first dielectric layer. The second circuit structure includes a second circuit layer. The second circuit layer includes a second dielectric layer. The second circuit structure is arranged on the first circuit structure and electrically connected to the first circuit structure to form a semiconductor substrate.

本發明的一種電子構裝包括上述的半導體基板以及設置於半導體基板上的至少一晶片。An electronic assembly of the present invention comprises the semiconductor substrate and at least one chip arranged on the semiconductor substrate.

本發明的一種半導體基板的製造方法至少包括以下步驟。形成第一線路結構於第一載體上,其中第一線路結構包括第一線路層,第一線路層包括多個第一導電圖案與第一介電層;形成第二線路結構於第二載體上,其中第二線路結構包括第二線路層,第二線路層包括多個第二導電圖案與第二介電層,第一載體與第二載體中的一者為臨時載體,且第一載體與第二載體中的另一者為臨時載體或永久載體;以及接合第一線路結構與第二線路結構,使第一線路結構與第二線路結構電性連接,以構成半導體基板。The present invention discloses a method for manufacturing a semiconductor substrate, which comprises at least the following steps: forming a first circuit structure on a first carrier, wherein the first circuit structure comprises a first circuit layer, the first circuit layer comprises a plurality of first conductive patterns and a first dielectric layer; forming a second circuit structure on a second carrier, wherein the second circuit structure comprises a second circuit layer, the second circuit layer comprises a plurality of second conductive patterns and a second dielectric layer, one of the first carrier and the second carrier is a temporary carrier, and the other of the first carrier and the second carrier is a temporary carrier or a permanent carrier; and bonding the first circuit structure and the second circuit structure so that the first circuit structure and the second circuit structure are electrically connected to form a semiconductor substrate.

基於上述,本發明先將多個線路結構單獨製作完成後,再將前述多個線路結構組裝成半導體基板,如此一來,相較於一次性依序製作的半導體基板而言,可以有效地降低翹曲程度,使半導體基板可以在具有多層線路結構的同時維持較佳的良率並提升後續應用時的電氣性能表現。Based on the above, the present invention first manufactures multiple circuit structures separately and then assembles the aforementioned multiple circuit structures into a semiconductor substrate. In this way, compared with semiconductor substrates manufactured sequentially at one time, the degree of warping can be effectively reduced, so that the semiconductor substrate can maintain a better yield while having a multi-layer circuit structure and improve the electrical performance in subsequent applications.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of the present invention more clearly understood, embodiments are specifically cited below and described in detail with reference to the accompanying drawings.

以下將參考圖式來全面地描述本發明的例示性實施例,但本發明還可按照多種不同形式來實施,且不應解釋為限於本文所述的實施例。在圖式中,為了清楚起見,各區域、部位及層的大小與厚度可不按實際比例繪製。為了方便理解,下述說明中相同的元件將以相同之符號標示來說明。The following will refer to the drawings to fully describe the exemplary embodiments of the present invention, but the present invention can also be implemented in many different forms and should not be construed as being limited to the embodiments described herein. In the drawings, for the sake of clarity, the size and thickness of each region, part and layer may not be drawn according to the actual scale. For ease of understanding, the same elements in the following description will be described with the same symbols.

參照本實施例之圖式以更全面地闡述本發明。然而,本發明亦可以各種不同的形式體現,而不應限於本文中所述之實施例。圖式中的層或區域的厚度、尺寸或大小會為了清楚起見而放大。相同或相似之參考號碼表示相同或相似之元件,以下段落將不再一一贅述。The present invention is more fully described with reference to the drawings of the present embodiment. However, the present invention may be embodied in various forms and should not be limited to the embodiments described herein. The thickness, size or size of the layers or regions in the drawings may be exaggerated for clarity. The same or similar reference numbers represent the same or similar elements, and the following paragraphs will not be repeated one by one.

本文所使用之方向用語(例如,上、下、右、左、前、後、頂部、底部)僅作為參看所繪圖式使用且不意欲暗示絕對定向。Directional terms used herein (eg, up, down, right, left, front, back, top, bottom) are used only with reference to the drawings and are not intended to imply an absolute orientation.

應當理解,儘管術語”第一”、”第二”、”第三”等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分區分開。It should be understood that although the terms "first", "second", "third", etc. may be used herein to describe various elements, components, regions, layers and/or parts, these elements, components, regions, and/or parts should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or part from another element, component, region, layer or part.

除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

除非另有說明,本說明書中用於數值範圍界定之術語「介於」,旨在涵蓋等於所述端點值以及所述端點值之間的範圍,例如尺寸範圍介於第一數值到第二數值之間,係指尺寸範圍可以涵蓋第一數值、第二數值與第一數值到第二數值之間的任何數值。Unless otherwise specified, the term "between" used in this specification to define a range of numerical values is intended to cover ranges equal to the endpoint values and between the endpoint values. For example, a size range is between a first value and a second value, which means that the size range can cover the first value, the second value, and any value between the first value and the second value.

圖1A是示出根據本發明的一些實施例的半導體基板的組裝示意圖。圖1B至圖1E是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。圖1F是示出根據本發明的一些實施例的半導體基板接合時的示意圖。圖1G、圖1H是示出包括本發明的一些實施例的半導體基板的電子構裝的部分示意性剖視圖。圖2、圖3是示出圖1D的結構的替代性實施例的部分示意性剖視圖。FIG. 1A is a schematic diagram showing an assembly of a semiconductor substrate according to some embodiments of the present invention. FIG. 1B to FIG. 1E are partially schematic cross-sectional views showing a method for manufacturing a semiconductor substrate according to some embodiments of the present invention. FIG. 1F is a schematic diagram showing a semiconductor substrate according to some embodiments of the present invention when it is joined. FIG. 1G and FIG. 1H are partially schematic cross-sectional views showing an electronic assembly including a semiconductor substrate according to some embodiments of the present invention. FIG. 2 and FIG. 3 are partially schematic cross-sectional views showing alternative embodiments of the structure of FIG. 1D.

請參考圖1A與圖1B,於第一載體10上形成包括多層第一線路層111(圖1B示意地繪示出二層)的第一線路結構110,其中在本實施例中,第一載體10可以是由玻璃、塑料、矽、金屬或其他合適的材料所製成的臨時載體,因此第一載體10可以是僅具有承載功能而不具有配線功能且也不具有主動元件及/或被動元件,但本發明不限於此。在此,第一線路結構110包括彼此相對的頂表面110t和底表面110b,且底表面110b較頂表面110t靠近第一載體10。1A and 1B , a first circuit structure 110 including a plurality of first circuit layers 111 ( FIG. 1B schematically shows two layers) is formed on a first carrier 10, wherein in this embodiment, the first carrier 10 may be a temporary carrier made of glass, plastic, silicon, metal or other suitable materials, so the first carrier 10 may only have a bearing function without a wiring function and without active components and/or passive components, but the present invention is not limited thereto. Here, the first circuit structure 110 includes a top surface 110t and a bottom surface 110b opposite to each other, and the bottom surface 110b is closer to the first carrier 10 than the top surface 110t.

在本實施例中,由於第一載體10為臨時載體,因此在第一載體10與第一線路結構110之間可以塗敷離型層(例如光熱轉換膜或其他合適的離型層)(未繪示),以增強在後續過程中第一載體10與第一線路結構110之間的可剝離性並可以改善第一線路結構110的平面度,提升後續接合以提升後續接合的可靠度,但本發明不限於此。In the present embodiment, since the first carrier 10 is a temporary carrier, a release layer (such as a light-to-heat conversion film or other suitable release layer) (not shown) may be applied between the first carrier 10 and the first circuit structure 110 to enhance the releasability between the first carrier 10 and the first circuit structure 110 in subsequent processes and to improve the planarity of the first circuit structure 110, thereby enhancing the reliability of subsequent bonding, but the present invention is not limited thereto.

在一些實施例中,每一第一線路層111可以包括第一導電圖案111a、第一介電層111b及/或第一導電通孔111c。在此,第一導電圖案111a與第一導電通孔111c可以是嵌設於第一介電層111b內,但本發明不限於此。In some embodiments, each first circuit layer 111 may include a first conductive pattern 111a, a first dielectric layer 111b and/or a first conductive via 111c. Here, the first conductive pattern 111a and the first conductive via 111c may be embedded in the first dielectric layer 111b, but the present invention is not limited thereto.

在本實施例中,第一導電通孔111c朝向遠離第一載體10的方向上逐漸變粗(如寬度或直徑逐漸變粗),換句話說,第一導電通孔111c朝向第一載體10的方向上逐漸變細(如寬度或直徑逐漸變細),但本發明不限於此。In this embodiment, the first conductive via 111c gradually becomes thicker (such as the width or diameter gradually becomes thicker) in the direction away from the first carrier 10. In other words, the first conductive via 111c gradually becomes thinner (such as the width or diameter gradually becomes thinner) in the direction toward the first carrier 10, but the present invention is not limited thereto.

應說明的是,圖1B中所示第一線路結構110僅為示例性的,根據不同電路設計要求,各層第一線路層111中可以具有圖式中未繪示出的線路,舉例而言,靠近第一載體10的第一線路層111中可以佈設有可以用於與其他構件連接之導電特徵。此外,第一導電圖案111a、第一介電層111b及/或第一導電通孔111c的位置亦可以佈設於不同位置上。It should be noted that the first circuit structure 110 shown in FIG. 1B is only exemplary. According to different circuit design requirements, each first circuit layer 111 may have circuits not shown in the figure. For example, the first circuit layer 111 close to the first carrier 10 may be provided with conductive features that can be used to connect with other components. In addition, the first conductive pattern 111a, the first dielectric layer 111b and/or the first conductive via 111c may also be arranged at different positions.

在一些實施例中,第一線路結構110為後段製程(BEOL)類型(可以用於連接多個電晶體),亦即第一線路結構110是根據後段製程設計規則製造,其中基於第一介電層111b的材料(如包括氮化矽(Si 3N 4)、氧化矽(SiO 2)或其他適宜的無機材料)之選用,其第一線路層111中的第一介電層111b的厚度小於1微米,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。 In some embodiments, the first circuit structure 110 is of a back-end-of-line (BEOL) type (which can be used to connect multiple transistors), that is, the first circuit structure 110 is manufactured according to the back-end-of-line design rules, wherein based on the selection of the material of the first dielectric layer 111b (such as silicon nitride (Si 3 N 4 ), silicon oxide (SiO 2 ) or other suitable inorganic materials), the thickness of the first dielectric layer 111b in the first circuit layer 111 is less than 1 micron to reduce the material stress therein and reduce the probability of cracking, but the present invention is not limited thereto.

在一些實施例中,後段製程設計規則可以是使用化學及機械式的研磨製程,銅導線的線寬線距從約0.2微米到約1微米,但本發明不限於此。In some embodiments, the back-end process design rule may be to use chemical and mechanical polishing processes, and the line width and line spacing of the copper wires are from about 0.2 microns to about 1 micron, but the present invention is not limited thereto.

在一些實施例中,第一線路結構110為薄膜重佈線(Thin film distribution layers)類型(可以用於中介板(interposer)),亦即第一線路結構110是根據薄膜重佈線設計規則製造,其中基於第一介電層111b的材料(如包括感光型聚醯亞胺(Photo sensitive polyimide, PSPI)、苯並環丁烯(benzocyclobutene, BCB)或其他適宜的有機材料)之選用,其第一線路層111中的第一介電層111b的厚度介於1微米至10微米之間,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the first circuit structure 110 is a thin film distribution layers type (which can be used in an interposer), that is, the first circuit structure 110 is manufactured according to thin film distribution layers design rules, wherein based on the selection of the material of the first dielectric layer 111b (such as photo sensitive polyimide (PSPI), benzocyclobutene (BCB) or other suitable organic materials), the thickness of the first dielectric layer 111b in the first circuit layer 111 is between 1 micron and 10 microns to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,薄膜重佈線設計規則可以是將如銅導線(第一線路層111)製作在感光型聚醯亞胺等介電材料(第一介電層111b)上面,其銅導線的線寬線距從約1.5微米到約10微米,但本發明不限於此。In some embodiments, the thin film redistribution design rule may be to fabricate, for example, copper wires (first wiring layer 111) on dielectric materials such as photosensitive polyimide (first dielectric layer 111b), wherein the line width and line spacing of the copper wires range from about 1.5 microns to about 10 microns, but the present invention is not limited thereto.

在一些實施例中,第一線路結構110為增層(build-up)基板類型,亦即第一線路結構110是根據增層基板設計規則製造,其中基於第一介電層111b的材料(如包括ABF材料或ABF衍生材料)之選用,其第一線路層111中的第一介電層111b的厚度介於8微米至30微米之間,但本發明不限於此。In some embodiments, the first circuit structure 110 is a build-up substrate type, that is, the first circuit structure 110 is manufactured according to the build-up substrate design rules, wherein based on the selection of the material of the first dielectric layer 111b (such as including ABF material or ABF derivative material), the thickness of the first dielectric layer 111b in the first circuit layer 111 is between 8 microns and 30 microns, but the present invention is not limited to this.

在一些實施例中,增層基板設計規則可以是以ABF材料所用的真空壓合方式生產,其中ABF材料(第一介電層111b)上面的銅導電層(第一線路層111)的線寬線距從約5微米(um)到約25微米,但本發明不限於此。In some embodiments, the build-up substrate design rule may be produced by vacuum pressing of ABF material, wherein the line width and line spacing of the copper conductive layer (first circuit layer 111) on the ABF material (first dielectric layer 111b) ranges from about 5 microns (um) to about 25 microns, but the present invention is not limited thereto.

在一些實施例中,第一線路結構110為印刷電路板(PCB)類型,亦即第一線路結構110是根據印刷電路板設計規則製造,其中基於第一介電層111b的材料(如包括以玻璃纖維作為填充材料之半固化膠片(prepreg, pp)或雙馬來醯亞胺三嗪(BT))之選用,其第一線路層111中的第一介電層111b的厚度介於15微米至60微米之間,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the first circuit structure 110 is of a printed circuit board (PCB) type, that is, the first circuit structure 110 is manufactured according to the printed circuit board design rules, wherein based on the selection of the material of the first dielectric layer 111b (such as a semi-cured film (prepreg, PP) or bismaleimide triazine (BT) with glass fiber as a filling material), the thickness of the first dielectric layer 111b in the first circuit layer 111 is between 15 microns and 60 microns to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,印刷電路板設計規則可以是所屬技術領域中具有通常知識者熟知的PCB量產製程,其中其介電層(第一介電層111b)上的銅導線(第一線路層111)的線寬線距從約25微米至75微米之間,但本發明不限於此。In some embodiments, the printed circuit board design rules may be a PCB mass production process known to those skilled in the art, wherein the line width and line spacing of the copper wire (first circuit layer 111) on the dielectric layer (first dielectric layer 111b) thereof range from about 25 microns to 75 microns, but the present invention is not limited thereto.

在一些實施例中,上述各種類型中的第一導電圖案111a、第一導電通孔111c的材料可以包括銅、金、鎳、鋁、鉑、錫、石墨烯、其組合、其合金或其他合適的導電材料,但本發明不限於此。In some embodiments, the materials of the first conductive patterns 111a and the first conductive vias 111c in the above-mentioned various types may include copper, gold, nickel, aluminum, platinum, tin, graphene, combinations thereof, alloys thereof or other suitable conductive materials, but the present invention is not limited thereto.

在一些實施例中,對頂表面110t處的頂部線路層111進行平坦化製程(例如研磨製程、化學機械拋光製程或其組合),以使頂部線路層111中的頂部第一導電圖案111a與頂部第一介電層111b的頂面共平面(coplanar),其中平坦化製程後頂表面110t所暴露出的第一導電圖案111a可以用於與其他線路結構(如圖1B的第二線路結構120)進行電性連接。In some embodiments, a planarization process (e.g., a grinding process, a chemical mechanical polishing process, or a combination thereof) is performed on the top circuit layer 111 at the top surface 110t so that the top first conductive pattern 111a in the top circuit layer 111 is coplanar with the top surface of the top first dielectric layer 111b, wherein the first conductive pattern 111a exposed on the top surface 110t after the planarization process can be used to electrically connect to other circuit structures (e.g., the second circuit structure 120 in FIG. 1B ).

請參考圖1A與圖1C,於第二載體20上形成包括多層第二線路層121(圖1C示意地繪示出二層)的第一線路結構120,其中在本實施例中,第二載體20可以是由玻璃、塑料、矽、金屬或其他合適的材料所製成的臨時載體,因此第二載體20可以是僅具有承載功能而不具有配線功能且也不具有主動元件及/或被動元件,但本發明不限於此。在此,第二線路結構120包括彼此相對的第一表面120t和第二表面120b,且第二表面120b較第一表面120t靠近第二載體20。1A and 1C, a first circuit structure 120 including a plurality of second circuit layers 121 (FIG. 1C schematically shows two layers) is formed on a second carrier 20, wherein in this embodiment, the second carrier 20 may be a temporary carrier made of glass, plastic, silicon, metal or other suitable materials, so the second carrier 20 may only have a bearing function without a wiring function and without active components and/or passive components, but the present invention is not limited thereto. Here, the second circuit structure 120 includes a first surface 120t and a second surface 120b opposite to each other, and the second surface 120b is closer to the second carrier 20 than the first surface 120t.

在本實施例中,由於第二載體20為臨時載體,因此在第二載體20與第二線路結構120之間可以塗敷離型層(例如光熱轉換膜或其他合適的離型層)(未繪示),以增強在後續過程中第二載體20與第二線路結構120之間的可剝離性並可以改善第二線路結構120的平面度,提升後續接合以提升後續接合的可靠度,但本發明不限於此。In the present embodiment, since the second carrier 20 is a temporary carrier, a release layer (such as a light-to-heat conversion film or other suitable release layer) (not shown) may be applied between the second carrier 20 and the second circuit structure 120 to enhance the releasability between the second carrier 20 and the second circuit structure 120 in subsequent processes and to improve the planarity of the second circuit structure 120, thereby enhancing the reliability of subsequent bonding, but the present invention is not limited thereto.

在一些實施例中,每一第二線路層121可以包括第二導電圖案121a、第二介電層121b及/或第二導電通孔121c。在此,第二導電圖案121a與第二導電通孔121c可以是嵌設於第二介電層121b內,但本發明不限於此。In some embodiments, each second circuit layer 121 may include a second conductive pattern 121a, a second dielectric layer 121b and/or a second conductive via 121c. Here, the second conductive pattern 121a and the second conductive via 121c may be embedded in the second dielectric layer 121b, but the present invention is not limited thereto.

在本實施例中,第二導電通孔121c朝向遠離第二載體20的方向上逐漸變粗(如寬度或直徑逐漸變粗),換句話說,第二導電通孔121c朝向第二載體20的方向上逐漸變細(如寬度或直徑逐漸變細),但本發明不限於此。In this embodiment, the second conductive via 121c gradually becomes thicker (such as the width or diameter gradually becomes thicker) in the direction away from the second carrier 20. In other words, the second conductive via 121c gradually becomes thinner (such as the width or diameter gradually becomes thinner) in the direction toward the second carrier 20, but the present invention is not limited thereto.

應說明的是,圖1C中所示第二線路結構120僅為示例性的,根據不同電路設計要求,各層第二線路層121中可以具有圖式中未繪示出的線路,舉例而言,靠近第二載體20的第二線路層121可以佈設有可以用於與其他構件連接之導電特徵。此外,第二導電圖案121a、第二介電層121b及/或第二導電通孔121c的位置亦可以佈設於不同位置上。It should be noted that the second circuit structure 120 shown in FIG. 1C is only exemplary. According to different circuit design requirements, each second circuit layer 121 may have circuits not shown in the figure. For example, the second circuit layer 121 close to the second carrier 20 may be provided with conductive features that can be used to connect with other components. In addition, the second conductive pattern 121a, the second dielectric layer 121b and/or the second conductive via 121c may also be arranged at different positions.

在一些實施例中,第二線路結構120為後段製程類型,亦即第二線路結構120是根據後段製程設計規則製造(類似於上方說明,於此不再贅述),其中基於第二介電層121b的材料(如包括氮化矽、氧化矽或其他適宜的無機材料)之選用,其第二線路層121中的第二介電層121b的厚度小於1微米,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the second circuit structure 120 is of the back-end process type, that is, the second circuit structure 120 is manufactured according to the back-end process design rules (similar to the above description, which will not be repeated here), wherein based on the selection of the material of the second dielectric layer 121b (such as silicon nitride, silicon oxide or other suitable inorganic materials), the thickness of the second dielectric layer 121b in the second circuit layer 121 is less than 1 micron to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,第二線路結構120為薄膜重佈線類型,亦即第二線路結構120是根據薄膜重佈線設計規則製造(類似於上方說明,於此不再贅述),其中基於第二介電層121b的材料(如包括感光型聚醯亞胺、苯並環丁烯或其他適宜的有機材料)之選用,其第二線路層121中的第二介電層121b的厚度介於1微米至10微米之間,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the second circuit structure 120 is a thin film redistribution type, that is, the second circuit structure 120 is manufactured according to thin film redistribution design rules (similar to the above description, which will not be repeated here), wherein based on the selection of the material of the second dielectric layer 121b (such as including photosensitive polyimide, benzocyclobutene or other suitable organic materials), the thickness of the second dielectric layer 121b in the second circuit layer 121 is between 1 micron and 10 microns to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,第二線路結構120為增層基板類型,亦即第二線路結構120是根據增層基板設計規則製造(類似於上方說明,於此不再贅述),其中基於第二介電層121b的材料(如包括ABF材料或ABF衍生材料)之選用,其第二線路層121中的第二介電層121b的厚度介於8微米至30微米之間,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the second circuit structure 120 is a build-up substrate type, that is, the second circuit structure 120 is manufactured according to the build-up substrate design rules (similar to the above description, which will not be repeated here), wherein based on the selection of the material of the second dielectric layer 121b (such as including ABF material or ABF derivative material), the thickness of the second dielectric layer 121b in the second circuit layer 121 is between 8 microns and 30 microns to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,第二線路結構120為印刷電路板(PCB)類型,亦即第二線路結構120是根據印刷電路板設計規則製造(類似於上方說明,於此不再贅述),其中基於第二介電層121b的材料(如包括以玻璃纖維作為填充材料之半固化膠片或雙馬來醯亞胺三嗪)之選用,其第二線路層121中的第二介電層121b的厚度介於15微米至60微米之間,以減少其內部的材料應力,降低開裂的機率,但本發明不限於此。In some embodiments, the second circuit structure 120 is of a printed circuit board (PCB) type, that is, the second circuit structure 120 is manufactured according to the printed circuit board design rules (similar to the above description, which will not be repeated here), wherein based on the selection of the material of the second dielectric layer 121b (such as a semi-cured film or bismaleimide triazine with glass fiber as a filling material), the thickness of the second dielectric layer 121b in the second circuit layer 121 is between 15 microns and 60 microns to reduce the material stress inside it and reduce the probability of cracking, but the present invention is not limited to this.

在一些實施例中,上述各種類型中的第二導電圖案121a、第二導電通孔121c的材料可以包括銅、金、鎳、鋁、鉑、錫、其組合、其合金或其他合適的導電材料,但本發明不限於此。In some embodiments, the materials of the second conductive patterns 121a and the second conductive vias 121c in the above-mentioned various types may include copper, gold, nickel, aluminum, platinum, tin, combinations thereof, alloys thereof or other suitable conductive materials, but the present invention is not limited thereto.

應說明的是,本文中所述的介電層的厚度為單一膜層的厚度。此外,間距由小至大排列依序可以為後段製程類型、薄膜重佈線類型、增層基板類型、印刷電路板類型,其中間距可以是以各種類型中的最小間距為基準,但本發明不限於此。It should be noted that the thickness of the dielectric layer described herein is the thickness of a single film layer. In addition, the spacing can be arranged from small to large in the order of back-end process type, thin film redistribution type, build-up substrate type, and printed circuit board type, wherein the spacing can be based on the smallest spacing among various types, but the present invention is not limited thereto.

在一些實施例中,線路層中的間距可以例如是相鄰的二個線路的中心點之間的距離或者是相鄰的二個接墊之間的距離,因此前述間距可以依照實際設計上的需求使用該些設計,本發明不加以限制。In some embodiments, the spacing in the circuit layer may be, for example, the distance between the center points of two adjacent circuits or the distance between two adjacent pads. Therefore, the aforementioned spacing may be designed according to actual design requirements and the present invention is not limited thereto.

請參考圖1A、圖1D至圖1E,將圖1C所繪示的結構上下翻面(flipped upside down),接合第一線路結構110與第二線路結構120,使第一線路結構110與第二線路結構120電性連接。接著,在本實施例中,由於第一載體10及第二載體20皆為臨時載體,因此可以藉由適宜的方法(如在線路結構的底表面和臨時載體之間施加外部能量以剝離離型層)移除第一載體10及第二載體20,以構成半導體基板S1。據此,本實施例先將多個線路結構(如第一線路結構110與第二線路結構120)單獨製作完成後,再將前述多個線路結構組裝成半導體基板S1,如此一來,相較於一次性依序製作的半導體基板而言,可以有效地降低翹曲程度,使半導體基板S1可以在具有多層線路結構的同時維持較佳的良率並提升後續應用時的電氣性能表現。1A, 1D to 1E, the structure shown in FIG. 1C is flipped upside down, and the first circuit structure 110 and the second circuit structure 120 are joined to electrically connect the first circuit structure 110 and the second circuit structure 120. Then, in this embodiment, since the first carrier 10 and the second carrier 20 are both temporary carriers, the first carrier 10 and the second carrier 20 can be removed by a suitable method (such as applying external energy between the bottom surface of the circuit structure and the temporary carrier to peel off the release layer) to form a semiconductor substrate S1. Accordingly, in this embodiment, a plurality of circuit structures (such as the first circuit structure 110 and the second circuit structure 120) are first manufactured separately, and then the aforementioned plurality of circuit structures are assembled into a semiconductor substrate S1. In this way, compared with semiconductor substrates manufactured sequentially at one time, the degree of warping can be effectively reduced, so that the semiconductor substrate S1 can maintain a better yield while having a multi-layer circuit structure and improve the electrical performance in subsequent applications.

進一步而言,由於製程上的限制,困難度與製作的層數會呈正相關,因此當要製作越多層時,在製造過程中使整個半導體基板受到損壞的機率就越高,進而無法有效控管良率與成本的問題,而本實施例將半導體基板S1拆分成多組較少層數的線路結構分別單獨製作,因此可以避免連續堆疊多層無法有效控管良率與成本的問題。此外,由於熱膨脹係數(CTE)之間的差異,會發生翹曲的現象,且在堆疊越多層的情況會愈發嚴重,因此當一次性連續製作半導體基板,翹曲的幅度會累加而越來越大,而本實施例藉由將半導體基板拆成多組線路結構(第一組線路結構110與第二組線路結構120)單獨製作後,再將其中一組上下翻面進行接合(後續可藉由上下壓力使接合平面趨於水平),如此一來,藉由上下的翹曲方向不同(亦即第一線路結構110的翹曲方向與第二線路結構120的翹曲方向相反),可以有效地抵銷應力,進而減緩翹曲的現象,如圖1F所示。Furthermore, due to process limitations, the difficulty is positively correlated with the number of layers to be manufactured. Therefore, the more layers are to be manufactured, the higher the probability that the entire semiconductor substrate will be damaged during the manufacturing process, and the yield and cost issues cannot be effectively controlled. In this embodiment, the semiconductor substrate S1 is split into multiple groups of circuit structures with fewer layers and each is manufactured separately, thereby avoiding the problem of continuously stacking multiple layers and being unable to effectively control the yield and cost. In addition, due to the difference in the coefficient of thermal expansion (CTE), warping will occur, and the situation will become more serious when more layers are stacked. Therefore, when the semiconductor substrate is continuously manufactured at one time, the amplitude of the warping will accumulate and become larger and larger. In this embodiment, after the semiconductor substrate is disassembled into multiple groups of circuit structures (a first group of circuit structures 110 and a second group of circuit structures 120) are manufactured separately, one of the groups is turned upside down for bonding (the bonding plane can be subsequently made horizontal by applying pressure from top and bottom). In this way, the different warping directions of the upper and lower parts (that is, the warping direction of the first circuit structure 110 is opposite to the warping direction of the second circuit structure 120) can effectively offset the stress and thus alleviate the warping phenomenon, as shown in FIG. 1F.

在一些實施例中,第一線路結構的尺寸(如圖面左邊緣至右邊緣的寬度)與第二線路結構120的尺寸(如圖面左邊緣至右邊緣的寬度)相同,因此可以更均勻地抵銷應力,更顯著地改善翹曲的情形,但本發明不限於此。In some embodiments, the size of the first circuit structure (such as the width from the left edge to the right edge of the figure) is the same as the size of the second circuit structure 120 (such as the width from the left edge to the right edge of the figure), so that the stress can be offset more evenly and the warp can be improved more significantly, but the present invention is not limited to this.

在一些實施例中,第一線路結構110與第二線路結構120為相同類型,舉例來說,第一線路結構110與第二線路結構120皆為後段製程類型、薄膜重佈線類型、增層基板類型或印刷電路板類型,但本發明不限於此,第一線路結構110與第二線路結構120也可以為不同類型,舉例來說,第一線路結構110為後段製程類型,第二線路結構120為薄膜重佈線類型,第一線路結構110為後段製程類型,第二線路結構120為增層基板類型,第一線路結構110為後段製程類型,第二線路結構120為印刷電路板類型等以此類推。In some embodiments, the first circuit structure 110 and the second circuit structure 120 are of the same type. For example, the first circuit structure 110 and the second circuit structure 120 are both of a back-end process type, a thin film redistribution type, a build-up substrate type, or a printed circuit board type. However, the present invention is not limited thereto. The first circuit structure 110 and the second circuit structure 120 may also be of different types. For example, the first circuit structure 110 is of a back-end process type and the second circuit structure 120 is of a thin film redistribution type, the first circuit structure 110 is of a back-end process type and the second circuit structure 120 is of a build-up substrate type, the first circuit structure 110 is of a back-end process type and the second circuit structure 120 is of a printed circuit board type, and so on.

在一些實施例中,當線路的線距/間距(L/S)(例如是線寬)越細的時候,製程的要求會更加嚴苛,因此當第一線路結構110與第二線路結構120為後段製程類型或薄膜重佈線類型時,使用接合組裝多組線路結構的方式製作相較於連續形成的結構在良率與電氣性能上可以具有更大的優勢,但本發明不限於此。In some embodiments, when the line pitch/spacing (L/S) (e.g., line width) of the circuit is finer, the process requirements will be more stringent. Therefore, when the first circuit structure 110 and the second circuit structure 120 are of the back-end process type or the thin film redistribution type, the use of a method of joining and assembling multiple sets of circuit structures can have greater advantages in yield and electrical performance than a continuously formed structure, but the present invention is not limited to this.

在此,無論第一線路結構110與第二線路結構120為相同類型或不同類型,其皆可以依照實際設計上的需求有不同的厚度與線路間距,舉例而言,如圖1G所示,電子構裝(electronic packaging)EP中可以包括半導體基板S1、分別設置在半導體基板S1的相對表面上的晶片101(示意地繪示出兩個,亦可以為兩個以上,如三個或四個等)及多個外部端子102,其中靠近晶片101的線路結構中的線路間距可以小於靠近多個外部端子102的線路結構中的線路間距,亦即半導體基板S1可以同時包括精細間距與粗間距的線路結構,以將晶片101的訊號扇出至多個外部端子102,但本發明不限於此。在另一實施例中,如圖1H所示,電子構裝(electronic packaging)EP2中可以包括半導體基板S1、中介件1與晶片101,其中中介件1設置於半導體基板S1與晶片101之間,且中介件1可以是任何適宜的種類,本發明不加以限制。在此,半導體基板S1可以是薄膜重佈線類型與增層基板類型的接合,且半導體基板S1亦可以使用下述任一實施例中的半導體基板替代,於後續不再贅述。Here, no matter the first circuit structure 110 and the second circuit structure 120 are of the same type or different types, they can have different thicknesses and circuit spacings according to actual design requirements. For example, as shown in FIG. 1G , the electronic packaging EP may include a semiconductor substrate S1, chips 101 (two are schematically shown, and there may be more than two, such as three or four) respectively arranged on opposite surfaces of the semiconductor substrate S1, and a plurality of external terminals 102, wherein the circuit spacing in the circuit structure close to the chip 101 may be smaller than the circuit spacing in the circuit structure close to the plurality of external terminals 102, that is, the semiconductor substrate S1 may include circuit structures with fine spacing and coarse spacing at the same time, so as to fan out the signal of the chip 101 to the plurality of external terminals 102, but the present invention is not limited thereto. In another embodiment, as shown in FIG. 1H , the electronic packaging EP2 may include a semiconductor substrate S1, an interposer 1, and a chip 101, wherein the interposer 1 is disposed between the semiconductor substrate S1 and the chip 101, and the interposer 1 may be of any suitable type, and the present invention is not limited thereto. Here, the semiconductor substrate S1 may be a combination of a thin film redistribution type and a build-up substrate type, and the semiconductor substrate S1 may also be replaced by a semiconductor substrate in any of the following embodiments, which will not be described in detail in the following.

在一些實施例中,晶片101可使用例如覆晶(Flip chip)接合以連接到半導體基板S1的表面上。舉例來說,晶片101的導電凸塊101a可以與半導體基板S1的表面線路直接接觸,以形成電性連接,但本發明不限於此,晶片101亦可以使用其它適宜的方式接合於半導體基板S1的表面上。在此,晶片101可以為執行相同或不同功能的多個晶片101。In some embodiments, the chip 101 can be connected to the surface of the semiconductor substrate S1 by, for example, flip chip bonding. For example, the conductive bump 101a of the chip 101 can directly contact the surface circuit of the semiconductor substrate S1 to form an electrical connection, but the present invention is not limited thereto, and the chip 101 can also be bonded to the surface of the semiconductor substrate S1 by other appropriate methods. Here, the chip 101 can be a plurality of chips 101 that perform the same or different functions.

在一些實施例中,晶片101例如是邏輯晶片(logic chip)、記憶體晶片(memory chip)、三維積體電路(3DIC)晶片(如高頻寬記憶體晶片(high bandwidth memory chip))、XPU、I/O、CPO及/或其類似者,其中3DIC晶片包括相互堆疊的多個層,且形成有矽穿孔(TSVs)以提供各層之間的垂直電性連接,但本發明不限於此。在此,晶片101可以是小晶片(chiplet)形式。In some embodiments, the chip 101 is, for example, a logic chip, a memory chip, a three-dimensional integrated circuit (3DIC) chip (such as a high bandwidth memory chip), an XPU, an I/O, a CPO, and/or the like, wherein the 3DIC chip includes a plurality of layers stacked on each other and through silicon vias (TSVs) are formed to provide vertical electrical connections between the layers, but the present invention is not limited thereto. Here, the chip 101 may be in the form of a chiplet.

在一些實施例中,形成底膠(underfill)103在半導體基板S1的表面上,以填充半導體基板S1的表面和晶片101之間的間隙,從而增強覆晶接合的可靠性,但本發明不限於此。In some embodiments, an underfill 103 is formed on the surface of the semiconductor substrate S1 to fill a gap between the surface of the semiconductor substrate S1 and the chip 101, thereby enhancing the reliability of flip chip bonding, but the present invention is not limited thereto.

在一些實施例中,外部端子102可以是焊球,並可使用植球製程形成以放置在半導體基板S1遠離於晶片101的表面上,且可選擇性地執行焊接製程和回焊(reflow)製程,以增強外部端子102與半導體基板S1的表面上的線路之間的黏附,但本發明不限於此。In some embodiments, the external terminal 102 may be a solder ball and may be formed using a ball implantation process to be placed on a surface of the semiconductor substrate S1 away from the chip 101, and a soldering process and a reflow process may be selectively performed to enhance adhesion between the external terminal 102 and the circuit on the surface of the semiconductor substrate S1, but the present invention is not limited thereto.

在一些實施例中,第一線路結構與第二線路結構120之間不包括半導體元件(例如是主動元件及/或被動元件),換句話說,由第一線路結構與第二線路結構120組合而成的半導體基板僅具有佈線功能,以縮小基板尺寸,但本發明不限於此。In some embodiments, no semiconductor element (such as an active element and/or a passive element) is included between the first circuit structure and the second circuit structure 120. In other words, the semiconductor substrate formed by the first circuit structure and the second circuit structure 120 only has a wiring function to reduce the size of the substrate, but the present invention is not limited to this.

應說明的是,本文中所述的半導體基板的各種實施態樣,皆可以以類似的規則應用於此電子構裝中,於後續的說明中不再贅述。It should be noted that the various implementations of the semiconductor substrate described in this article can be applied to this electronic package with similar rules, and will not be elaborated in the subsequent description.

在本實施例中,第一線路結構110與第二線路結構120之間藉由連接件130進行電性連接,其中連接件130可以是預先先行在圖1B的頂部第二導電圖案121a上的焊球或其類似者,但本發明不限於此。In this embodiment, the first circuit structure 110 and the second circuit structure 120 are electrically connected via a connector 130, wherein the connector 130 may be a solder ball or the like pre-placed on the top second conductive pattern 121a of FIG. 1B, but the present invention is not limited thereto.

在一些實施例中,在接合後,相鄰的第一介電層111b與第二介電層121b不直接接觸,且相鄰的第一線路層111與第二線路層121藉由連接件130(例如是焊球)進行接合,其中第二線路結構120與第一線路結構110之間具有接合區域B1,而第一線路層111中的第一導電通孔111c朝向接合區域B1的方向上逐漸變粗,第二線路層121的第二導電通孔121c朝向接合區域B1的方向上逐漸變粗,但本發明不限於此。In some embodiments, after bonding, the adjacent first dielectric layer 111b and the second dielectric layer 121b are not in direct contact, and the adjacent first circuit layer 111 and the second circuit layer 121 are bonded via a connector 130 (e.g., a solder ball), wherein a bonding region B1 is provided between the second circuit structure 120 and the first circuit structure 110, and the first conductive via 111c in the first circuit layer 111 gradually becomes thicker in a direction toward the bonding region B1, and the second conductive via 121c in the second circuit layer 121 gradually becomes thicker in a direction toward the bonding region B1, but the present invention is not limited thereto.

在一些實施例中,第一線路結構110與第二線路結構120之間具有另一電性連接方式,如圖2所示,連接件可以是導電柱(pillar)230,且導電柱230可以藉由導電蓋230a接合於第一線路結構110上。在此,導電柱230可以由銅所製成,而導電蓋230a可以由焊料所製成,但本發明不限於此,導電柱230與導電蓋230a也可以是使用其他合適的材料所製成,舉例而言,導電蓋230a可以是Sn/Ag無鉛焊錫(lead-free solder)。In some embodiments, the first circuit structure 110 and the second circuit structure 120 have another electrical connection method, as shown in FIG2 , the connector may be a conductive pillar 230, and the conductive pillar 230 may be joined to the first circuit structure 110 via a conductive cover 230a. Here, the conductive pillar 230 may be made of copper, and the conductive cover 230a may be made of solder, but the present invention is not limited thereto, and the conductive pillar 230 and the conductive cover 230a may also be made of other suitable materials, for example, the conductive cover 230a may be Sn/Ag lead-free solder.

在一些實施例中,在接合後,相鄰的第一介電層111b與第二介電層121b不直接接觸,且相鄰的第一線路層111與第二線路層121藉由導電柱230進行接合,其中第二線路結構120與第一線路結構110之間具有接合區域B2,而第一線路層111中的第一導電通孔111c朝向接合區域B2的方向上逐漸變粗,第二線路層121的第二導電通孔121c朝向接合區域B2的方向上逐漸變粗,但本發明不限於此。In some embodiments, after bonding, the adjacent first dielectric layer 111b and the second dielectric layer 121b are not in direct contact, and the adjacent first circuit layer 111 and the second circuit layer 121 are bonded via the conductive pillar 230, wherein a bonding region B2 is provided between the second circuit structure 120 and the first circuit structure 110, and the first conductive via 111c in the first circuit layer 111 gradually thickens in a direction toward the bonding region B2, and the second conductive via 121c in the second circuit layer 121 gradually thickens in a direction toward the bonding region B2, but the present invention is not limited thereto.

在一些實施例中,第一線路結構110與第二線路結構120之間具有又另一電性連接方式,如圖3所示,連接件可以被省略,換句話說,第一線路結構110與第二線路結構120之間可以藉由銅對銅混合接合製程(Cu to Cu hybrid bonding)或銅對銅直接接合製程(Cu to Cu direct bonding)進行直接接合,以使第一導電圖案111a與第二導電圖案121a直接接觸,且第一介電層111b與第二介電層121b直接接觸,其中第一導電圖案111a例如是實質上對準第二導電圖案121a,但由於製程條件設計,第一導電圖案111a也可以實質上部分交錯於第二導電圖案121a。此外,由於第一線路結構110與第二線路結構120之間沒有使用焊接材料進行接合,因此可以視為無焊(solderless)連接。In some embodiments, the first circuit structure 110 and the second circuit structure 120 have another electrical connection method, as shown in FIG. 3 , the connector can be omitted. In other words, the first circuit structure 110 and the second circuit structure 120 can be directly bonded by a Cu to Cu hybrid bonding process or a Cu to Cu direct bonding process, so that the first conductive pattern 111a is in direct contact with the second conductive pattern 121a, and the first dielectric layer 111b is in direct contact with the second dielectric layer 121b, wherein the first conductive pattern 111a is, for example, substantially aligned with the second conductive pattern 121a, but due to the design of process conditions, the first conductive pattern 111a may also be substantially partially staggered with the second conductive pattern 121a. In addition, since no soldering material is used to connect the first circuit structure 110 and the second circuit structure 120, it can be regarded as a solderless connection.

在一些實施例中,在接合後,相鄰的第一介電層111b與第二介電層121b直接接觸,且相鄰的第一導電圖案111a與第二導電圖案121a直接接觸,其中第二線路結構120與第一線路結構110之間具有接合區域B3,而第一線路層111中的第一導電通孔111c朝向接合區域B3的方向上逐漸變粗,第二線路層121的第二導電通孔121c朝向接合區域B3的方向上逐漸變粗,但本發明不限於此。In some embodiments, after bonding, the adjacent first dielectric layer 111b is in direct contact with the second dielectric layer 121b, and the adjacent first conductive pattern 111a is in direct contact with the second conductive pattern 121a, wherein a bonding region B3 is provided between the second circuit structure 120 and the first circuit structure 110, and the first conductive via 111c in the first circuit layer 111 gradually becomes thicker in a direction toward the bonding region B3, and the second conductive via 121c in the second circuit layer 121 gradually becomes thicker in a direction toward the bonding region B3, but the present invention is not limited thereto.

在此必須說明的是,以下實施例沿用上述實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明,關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。It must be noted here that the following embodiments continue to use the component numbers and part of the contents of the above embodiments, wherein the same or similar numbers are used to represent the same or similar components, and the description of the same technical contents is omitted. For the description of the omitted parts, please refer to the above embodiments, and the following embodiments will not be repeated.

圖4A、圖4B、圖4C、圖5是示出根據本發明的一些實施例的半導體基板的部分示意性剖視圖。4A, 4B, 4C, and 5 are partial schematic cross-sectional views showing semiconductor substrates according to some embodiments of the present invention.

請參考圖4A,相較於圖1E的半導體基板S1而言,本實施例的半導體基板S2更包括設置於第一線路結構110上的電路板104,其中電路板104可以是印刷電路板(printed circuit board, PCB)或者可以是多層的陶瓷基板,但本發明並不限定電路板的種類或型式。應說明的是,電路板104亦可以是設置於第二線路結構120上(未繪示)。Referring to FIG. 4A , compared to the semiconductor substrate S1 of FIG. 1E , the semiconductor substrate S2 of this embodiment further includes a circuit board 104 disposed on the first circuit structure 110, wherein the circuit board 104 may be a printed circuit board (PCB) or a multi-layer ceramic substrate, but the present invention does not limit the type or form of the circuit board. It should be noted that the circuit board 104 may also be disposed on the second circuit structure 120 (not shown).

舉例來說,電路板104包括核心介電層104a、設置在核心介電層212的相對兩側的增層結構104b、以及貫穿核心介電層104a的導電貫通孔104c,其中導電貫通孔104c提供垂直的導電路徑,使得設置在核心介電層104a的相對兩側的增層結構104b可藉由導電貫通孔104c而彼此電性連接。For example, the circuit board 104 includes a core dielectric layer 104a, build-up structures 104b disposed on opposite sides of the core dielectric layer 212, and conductive through holes 104c penetrating the core dielectric layer 104a, wherein the conductive through holes 104c provide a vertical conductive path so that the build-up structures 104b disposed on opposite sides of the core dielectric layer 104a can be electrically connected to each other through the conductive through holes 104c.

在本實施例中,未繪示增層結構104b的內部線路,內部線路設計可以依照實際設計上的需求而定,例如增層結構4b的內部線路可包括依序疊設於核心介電層104a上的介電層與導電層(可包括導電線、導電通孔、導電接墊等導電特徵)。In this embodiment, the internal circuit of the build-up structure 104b is not shown. The internal circuit design can be determined according to actual design requirements. For example, the internal circuit of the build-up structure 4b may include a dielectric layer and a conductive layer (which may include conductive features such as conductive wires, conductive through holes, and conductive pads) stacked sequentially on the core dielectric layer 104a.

在一些實施例中,核心介電層104a的材料包括半固化膠片、玻璃或其他適合的介電材料,而導電貫通孔104c與增層結構104b的導電特徵可包括銅或其他適用的導電材料,舉例而言,當核心介電層104a為玻璃時,電路板104可以稱為玻璃核心基板,其具有平坦性高的優勢,但本發明不限於此。In some embodiments, the material of the core dielectric layer 104a includes a semi-cured film, glass or other suitable dielectric materials, and the conductive features of the conductive through-hole 104c and the build-up structure 104b may include copper or other suitable conductive materials. For example, when the core dielectric layer 104a is glass, the circuit board 104 can be called a glass core substrate, which has the advantage of high flatness, but the present invention is not limited to this.

在圖4A中,第一線路結構110與電路板104之間藉由連接件102a電性連接,第一線路結構110與第二線路結構120之間藉由連接件130電性連接,但本發明不限於此,在未繪示的實施例中,第一線路結構110與電路板104之間亦可以省略連接件102a,藉由適宜的直接接合(direct bonding)製程進行電性連接,而第一線路結構110與第二線路結構120之間亦可以省略連接件130,藉由適宜的直接接合製程進行電性連接。In FIG. 4A , the first circuit structure 110 is electrically connected to the circuit board 104 via the connector 102a, and the first circuit structure 110 is electrically connected to the second circuit structure 120 via the connector 130. However, the present invention is not limited thereto. In an embodiment not shown, the connector 102a may be omitted between the first circuit structure 110 and the circuit board 104, and the electrical connection may be performed by a suitable direct bonding process. The connector 130 may be omitted between the first circuit structure 110 and the second circuit structure 120, and the electrical connection may be performed by a suitable direct bonding process.

請參考圖4B,相較於圖4A的半導體基板S2而言,本實施例的半導體基板S3的連接件102a為導電柱形式,且相鄰連接件102a之間更包括第一半導體元件105(圖4B中示意地繪示出二個),以進一步提升半導體基板S3的應用彈性,但本發明不限於此。在此,第一半導體元件105包括晶粒、電容、電感或其類似者。Referring to FIG. 4B , compared to the semiconductor substrate S2 of FIG. 4A , the connector 102a of the semiconductor substrate S3 of this embodiment is in the form of a conductive column, and first semiconductor elements 105 (two are schematically shown in FIG. 4B ) are further included between adjacent connectors 102a to further enhance the application flexibility of the semiconductor substrate S3, but the present invention is not limited thereto. Here, the first semiconductor element 105 includes a die, a capacitor, an inductor, or the like.

請參考圖4C,相較於圖4B的半導體基板S3而言,本實施例的半導體基板S4更包括設置於電路板104(如玻璃核心基板)內的第二半導體元件106(圖4C中示意地繪示出二個),以更進一步提升半導體基板S4的應用彈性,但本發明不限於此。在此,第二半導體元件106包括晶粒、電容、電感或其類似者。Referring to FIG. 4C , compared to the semiconductor substrate S3 of FIG. 4B , the semiconductor substrate S4 of this embodiment further includes a second semiconductor element 106 (two are schematically shown in FIG. 4C ) disposed in a circuit board 104 (such as a glass core substrate) to further enhance the application flexibility of the semiconductor substrate S4, but the present invention is not limited thereto. Here, the second semiconductor element 106 includes a die, a capacitor, an inductor, or the like.

請參考圖5,相較於圖1D的半導體基板S1而言,本實施例的半導體基板S5更包括永久(Permanent)載體10a,設置於第一線路結構110或第二線路結構120上,其中永久載體10a可以是替換圖1B的第一載體10或可以是替換圖1B的第二載體20,且在接合製程後不會被移除而保持在半導體基板S3上。Please refer to Figure 5. Compared with the semiconductor substrate S1 in Figure 1D, the semiconductor substrate S5 of this embodiment further includes a permanent carrier 10a, which is arranged on the first circuit structure 110 or the second circuit structure 120, wherein the permanent carrier 10a can replace the first carrier 10 in Figure 1B or can replace the second carrier 20 in Figure 1B, and will not be removed after the bonding process and will remain on the semiconductor substrate S3.

在此,儘管圖5中示意地繪示直接接觸於第一線路結構110,但本發明不限於此,永久載體10a亦可以是直接接觸於第二線路結構120。此外,永久載體10a可以是包括線路的載體,如圖4的電路板104或其類似者,於此不再贅述,但本發明不限制永久載體10a的種類,只要其不會影響到後續的應用即可。Here, although FIG. 5 schematically shows direct contact with the first circuit structure 110, the present invention is not limited thereto, and the permanent carrier 10a may also be directly in contact with the second circuit structure 120. In addition, the permanent carrier 10a may be a carrier including circuits, such as the circuit board 104 of FIG. 4 or the like, which will not be described in detail here, but the present invention does not limit the type of the permanent carrier 10a as long as it does not affect subsequent applications.

圖6A是示出根據本發明的一些實施例的半導體基板的部分示意性剖視圖。圖6B至圖6D是示出圖6A中的第一線路結構或第二線路結構的一製造方法的部分示意性剖視圖。圖6E至圖6G是示出圖6A中的第一線路結構或第二線路結構的另一製造方法的部分示意性剖視圖。FIG6A is a partial schematic cross-sectional view showing a semiconductor substrate according to some embodiments of the present invention. FIG6B to FIG6D are partial schematic cross-sectional views showing a method for manufacturing the first circuit structure or the second circuit structure in FIG6A. FIG6E to FIG6G are partial schematic cross-sectional views showing another method for manufacturing the first circuit structure or the second circuit structure in FIG6A.

請參考圖6A,相較於圖1D的半導體基板S1而言,本實施例的半導體基板S6的第一線路結構110由第一玻璃核心基板112、與位於其相對兩側的第一接合墊113跟第一薄膜線路114所構成,而第二線路結構120由第二玻璃核心基板122、與位於其相對兩側的第二接合墊123跟第二薄膜線路124所構成。在此,第一薄膜線路114與第二薄膜線路124在本實施例與後續的實施例中為可選地形成,亦即第一薄膜線路114與第二薄膜線路124可以被省略,後續將不再贅述。此外,第一薄膜線路114與第二薄膜線路124可以是適宜的重分佈結構(RDL),圖式中皆僅示意地繪示為交替堆疊的線路層與介電層(未標示)。Please refer to FIG6A. Compared with the semiconductor substrate S1 of FIG1D, the first circuit structure 110 of the semiconductor substrate S6 of this embodiment is composed of a first glass core substrate 112, and a first bonding pad 113 and a first thin film circuit 114 located on opposite sides thereof, and the second circuit structure 120 is composed of a second glass core substrate 122, and a second bonding pad 123 and a second thin film circuit 124 located on opposite sides thereof. Here, the first thin film circuit 114 and the second thin film circuit 124 are optionally formed in this embodiment and subsequent embodiments, that is, the first thin film circuit 114 and the second thin film circuit 124 can be omitted, and will not be described in detail below. In addition, the first thin film circuit 114 and the second thin film circuit 124 may be appropriate redistribution structures (RDL), which are only schematically shown as alternately stacked circuit layers and dielectric layers (not labeled) in the drawings.

在本實施路中,第一線路結構110與第二線路結構120之間可以藉由接合層310進行接合,其中接合層310可以是底膠或適宜的黏著材料且接合方式例如是混合接合(hybrid bonding)。進一步而言,當接合層310是底膠時,可以是於第一接合墊113與第二接合墊123直接接合後形成接合層310,因此底膠可以填充第一接合墊113與第二接合墊123之間的間隙,而當接合層310是黏著材料時,可以具有其他製造方式,下方會詳細說明。In this embodiment, the first circuit structure 110 and the second circuit structure 120 can be bonded by a bonding layer 310, wherein the bonding layer 310 can be a primer or a suitable adhesive material and the bonding method is, for example, hybrid bonding. Further, when the bonding layer 310 is a primer, the bonding layer 310 can be formed after the first bonding pad 113 and the second bonding pad 123 are directly bonded, so that the primer can fill the gap between the first bonding pad 113 and the second bonding pad 123. When the bonding layer 310 is an adhesive material, other manufacturing methods can be used, which will be described in detail below.

在本實施例中,第一玻璃核心基板112與第二玻璃核心基板122分別包括多個玻璃穿孔,而由於本發明先將多個線路結構中的玻璃穿孔單獨製作完成後,再將前述多個線路結構組裝成半導體基板,如此一來,可以不用一次性形成大的深寬比(aspect ratio)的玻璃穿孔(一次僅需形成一半尺寸的玻璃穿孔),進而可以降低玻璃穿孔製造時填入金屬的困難度,且可以降低裂紋傳播的機率,進而可以有效提升半導體基板的可靠度。在此,深寬比為玻璃穿孔的深度/玻璃穿孔的直徑。In this embodiment, the first glass core substrate 112 and the second glass core substrate 122 each include a plurality of glass through-holes. Since the present invention first manufactures the glass through-holes in the plurality of circuit structures separately and then assembles the plurality of circuit structures into a semiconductor substrate, it is not necessary to form a glass through-hole with a large aspect ratio at one time (only a glass through-hole of half the size needs to be formed at one time), thereby reducing the difficulty of filling metal during the manufacture of the glass through-holes and reducing the probability of crack propagation, thereby effectively improving the reliability of the semiconductor substrate. Here, the aspect ratio is the depth of the glass through-hole/the diameter of the glass through-hole.

請參考圖6B至圖6D,在先形成玻璃穿孔(TGV first)的實施例中,可以是先於玻璃基材11中形成多個通孔12,如圖6B所示,接著,於多個通孔12中填充導電金屬材料,以形成玻璃穿孔13,如圖6C所示。然後,可選地於前述結構上形成薄膜線路14並形成玻璃穿孔13上的相應接合墊15,如圖6D所示,其中前述製造過程可以適用於第一線路結構110及第二線路結構120中,玻璃基材11與玻璃穿孔13可以對應至第一玻璃核心基板112/第二玻璃核心基板122,接合墊15可以對應至第一接合墊113/第二接合墊123,而薄膜線路14可以對應至第一薄膜線路114/第二薄膜線路124。Please refer to FIG. 6B to FIG. 6D . In the embodiment of forming the through glass via first (TGV first), a plurality of through holes 12 may be formed in the glass substrate 11 first, as shown in FIG. 6B . Then, a conductive metal material is filled in the plurality of through holes 12 to form the through glass via 13, as shown in FIG. 6C . Then, a thin film circuit 14 may be optionally formed on the aforementioned structure and a corresponding bonding pad 15 may be formed on the through glass via 13, as shown in FIG. 6D . The aforementioned manufacturing process may be applicable to the first circuit structure 110 and the second circuit structure 120 . The glass substrate 11 and the through glass via 13 may correspond to the first glass core substrate 112 / the second glass core substrate 122 . The bonding pad 15 may correspond to the first bonding pad 113 / the second bonding pad 123 . The thin film circuit 14 may correspond to the first thin film circuit 114 / the second thin film circuit 124 .

請參考圖6E至圖6G,在後形成玻璃穿孔(TGV last)的實施例中,可以是可選地先於玻璃基材11上形成薄膜線路14,如圖6E所示,接著,於玻璃基材11中形成多個通孔12,如圖6F所示。然後,於多個通孔12中填充導電金屬材料,以形成玻璃穿孔13再形成相應其上的接合墊15,如圖6G所示,其中前述製造過程可以適用於第一線路結構110及第二線路結構120中且具有類似對應關係,於此不再贅述。Please refer to FIG. 6E to FIG. 6G . In the embodiment of forming the through glass via last (TGV last), a thin film circuit 14 may be optionally formed on the glass substrate 11 first, as shown in FIG. 6E , and then a plurality of through holes 12 are formed in the glass substrate 11, as shown in FIG. 6F . Then, a conductive metal material is filled in the plurality of through holes 12 to form the through glass via 13 and then a bonding pad 15 is formed thereon, as shown in FIG. 6G . The above manufacturing process may be applied to the first circuit structure 110 and the second circuit structure 120 and have a similar corresponding relationship, which will not be described in detail here.

應說明的是,在下述實施例中為清楚說明,簡略繪示了第一玻璃核心基板112與第二玻璃核心基板122,第一玻璃核心基板112與第二玻璃核心基板122可以是如圖6A所示,且其製造方法可以參照圖6B至圖6G。It should be noted that, in the following embodiments, for clarity of description, the first glass core substrate 112 and the second glass core substrate 122 are briefly illustrated. The first glass core substrate 112 and the second glass core substrate 122 may be as shown in FIG. 6A , and their manufacturing methods may refer to FIGS. 6B to 6G .

圖7A至圖7B是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。7A to 7B are partially schematic cross-sectional views illustrating a method of manufacturing a semiconductor substrate according to some embodiments of the present invention.

請參考圖7A,於玻璃核心基板112/122上形成具有開口O1(例如藉由適宜的圖案化製程)的兩階段固化材料層311,其中開口暴露出部分接合墊113/123,接著,請參考圖7B,形成金屬黏著層312(例如銅/銀)於前述開口內,以藉由金屬黏著層312與兩階段固化材料層311接合玻璃核心基板112/122形成半導體基板S7,其中金屬黏著層312使接合墊113/123相互接合,兩階段固化材料層311圍繞金屬黏著層312,在此,金屬黏著層312與兩階段固化材料層311(黏著材料)構成接合層310,且金屬黏著層312可以稱為第一部分,兩階段固化材料層311可以稱為第二部分。此外,兩階段固化材料層311於金屬黏著層312形成前可以為半固化狀態,而於金屬黏著層312形成後執行加熱製程而成為固化狀態。Referring to FIG. 7A , a two-stage curing material layer 311 having an opening O1 (e.g., by a suitable patterning process) is formed on the glass core substrate 112/122, wherein the opening exposes a portion of the bonding pad 113/123. Then, referring to FIG. 7B , a metal adhesive layer 312 (e.g., copper/silver) is formed in the aforementioned opening, so that the glass core substrate is bonded to the two-stage curing material layer 311 by the metal adhesive layer 312. The board 112/122 forms a semiconductor substrate S7, wherein the metal adhesive layer 312 allows the bonding pads 113/123 to bond to each other, and the two-stage curing material layer 311 surrounds the metal adhesive layer 312. Here, the metal adhesive layer 312 and the two-stage curing material layer 311 (adhesive material) constitute a bonding layer 310, and the metal adhesive layer 312 can be called the first part, and the two-stage curing material layer 311 can be called the second part. In addition, the two-stage curing material layer 311 can be in a semi-cured state before the metal adhesive layer 312 is formed, and after the metal adhesive layer 312 is formed, a heating process is performed to make it a cured state.

在本實施例中,第二部分覆蓋接合墊113/123的頂表面的一部分,但本發明不限於此。In the present embodiment, the second portion covers a portion of the top surface of the bonding pad 113/123, but the present invention is not limited thereto.

圖8A至圖8B是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。8A to 8B are partially schematic cross-sectional views illustrating a method of manufacturing a semiconductor substrate according to some embodiments of the present invention.

請參考圖8A,相較於圖7A的玻璃核心基板112/122而言,本實施例的玻璃核心基板112A/122A不具有接合墊,且其上形成具有開口O2(例如藉由適宜的圖案化製程)的兩階段固化材料層311A,其中開口暴露出玻璃核心基板112A/122A中的玻璃穿孔,接著,請參考圖8B,形成金屬黏著層312A於前述開口內,以藉由金屬黏著層312A與兩階段固化材料層311A接合玻璃核心基板112A/122A形成半導體基板S8,其中金屬黏著層312A使玻璃核心基板112A/122A中的玻璃穿孔相互接合,兩階段固化材料層311A圍繞金屬黏著層312A,在此,金屬黏著層312A與兩階段固化材料層311A類似於金屬黏著層312與兩階段固化材料層311,於此不再贅述。Referring to FIG. 8A , compared to the glass core substrate 112/122 of FIG. 7A , the glass core substrate 112A/122A of the present embodiment does not have a bonding pad, and a two-stage curing material layer 311A having an opening O2 (e.g., by a suitable patterning process) is formed thereon, wherein the opening exposes the glass through-hole in the glass core substrate 112A/122A. Then, referring to FIG. 8B , a metal adhesive layer 312A is formed in the aforementioned opening to bond the glass core substrate 112A/122A to the metal adhesive layer. 312A and the two-stage curing material layer 311A are bonded to the glass core substrate 112A/122A to form a semiconductor substrate S8, wherein the metal adhesive layer 312A enables the glass perforations in the glass core substrate 112A/122A to be bonded to each other, and the two-stage curing material layer 311A surrounds the metal adhesive layer 312A. Here, the metal adhesive layer 312A and the two-stage curing material layer 311A are similar to the metal adhesive layer 312 and the two-stage curing material layer 311, and will not be repeated here.

在本實施例中,第二部分(兩階段固化材料層311A)不直接接觸玻璃核心基板112A/122A中的玻璃穿孔,但本發明不限於此。In the present embodiment, the second portion (two-stage cured material layer 311A) does not directly contact the glass through-holes in the glass core substrate 112A/122A, but the present invention is not limited thereto.

圖9A至圖9C是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。9A to 9C are partially schematic cross-sectional views illustrating a method of manufacturing a semiconductor substrate according to some embodiments of the present invention.

請參考圖9A,相較於圖8A的第二玻璃核心基板122A而言,本實施例的第二玻璃核心基板122B中的玻璃穿孔13藉由如蝕刻製程使其內縮於玻璃基材中並構成開口O3。接著,請參考圖9B,進一步可選地藉由如蝕刻製程移除部分玻璃穿孔13與部分玻璃基材11,以擴大開口O3。然後,請參考圖9C,形成金屬黏著層312B於前述開口內,再藉由金屬黏著層312B將第二玻璃核心基板122B接合加熱至第一玻璃核心基板112B形成半導體基板S9。在此,儘管圖式中是於第二玻璃核心基板122B中形成開口O3,然而,亦可以是於第一玻璃核心基板112B中形成開口,再藉由類似步驟進行接合。此外,本實施例中可以省略兩階段固化材料層。Referring to FIG. 9A , compared to the second glass core substrate 122A of FIG. 8A , the glass through-hole 13 in the second glass core substrate 122B of the present embodiment is retracted into the glass substrate by, for example, an etching process to form an opening O3. Then, referring to FIG. 9B , a portion of the glass through-hole 13 and a portion of the glass substrate 11 are further optionally removed by, for example, an etching process to expand the opening O3. Then, referring to FIG. 9C , a metal adhesive layer 312B is formed in the aforementioned opening, and the second glass core substrate 122B is then bonded to the first glass core substrate 112B by the metal adhesive layer 312B and heated to form a semiconductor substrate S9. Here, although the opening O3 is formed in the second glass core substrate 122B in the figure, it is also possible to form an opening in the first glass core substrate 112B and then perform bonding by similar steps. In addition, the two-stage curing material layer can be omitted in this embodiment.

圖9D、圖9E、圖9F是示出圖9C的替代性實施例的部分示意性剖視圖。圖9G是示出圖9D和圖9F的部分示意性俯視圖。Fig. 9D, Fig. 9E, and Fig. 9F are partial schematic cross-sectional views showing an alternative embodiment of Fig. 9C. Fig. 9G is a partial schematic top view showing Fig. 9D and Fig. 9F.

請參考圖9D,相較於圖9C的半導體基板S9而言,本實施例的半導體基板S10的不具有開口的第一玻璃核心基板112C的玻璃穿孔13延伸至金屬黏著層312B(接合層),以形成卡扣結構(lock and key),進而可以提升接合可靠度。9D , compared to the semiconductor substrate S9 of FIG. 9C , the glass through hole 13 of the first glass core substrate 112C without an opening in the semiconductor substrate S10 of this embodiment extends to the metal adhesive layer 312B (bonding layer) to form a lock and key structure, thereby improving the bonding reliability.

請參考圖9E,相較於圖9C的半導體基板S9而言,本實施例的半導體基板S10更包括金屬黏著層312C與兩階段固化材料層311B,以提升接合力,但本發明不限於此。Referring to FIG. 9E , compared to the semiconductor substrate S9 in FIG. 9C , the semiconductor substrate S10 of this embodiment further includes a metal adhesive layer 312C and a two-stage curing material layer 311B to enhance the bonding force, but the present invention is not limited thereto.

請參考圖9E,相較於圖9E的半導體基板而言,本實施例的半導體基板S11的第一玻璃核心基板112C的玻璃穿孔13延伸至金屬黏著層312C(接合層),以形成卡扣結構,進而可以提升接合可靠度。Referring to FIG. 9E , compared to the semiconductor substrate of FIG. 9E , the glass through hole 13 of the first glass core substrate 112C of the semiconductor substrate S11 of this embodiment extends to the metal adhesive layer 312C (bonding layer) to form a snap-fit structure, thereby improving the bonding reliability.

請參考圖9G,在圖9D跟圖9F的卡榫結構中,其接合部分可以具有小尺寸的接合部2與大尺寸的接合部3,並且可以藉由大尺寸的接合部3更有效地提升卡扣能力,進而增強可靠度,但本發明不限於此,在此,小尺寸的接合部2可以依據實際設計上的需求應用至上述各種實施態樣中,本發明不加以限制。Please refer to Figure 9G. In the tenon structure of Figure 9D and Figure 9F, the joint part can have a small-sized joint part 2 and a large-sized joint part 3, and the large-sized joint part 3 can more effectively improve the snap-fitting ability and thus enhance the reliability. However, the present invention is not limited to this. Here, the small-sized joint part 2 can be applied to the above-mentioned various implementation forms according to actual design requirements, and the present invention is not limited thereto.

在上述當第一線路結構110與第二線路結構120包括玻璃核心基板與薄膜線路的實施例中,若第二線路結構120的熱膨脹係數(CTE)小於第一線路結構110的CTE時,高溫冷凝後第二線路結構120的收縮較小,第一線路結構110的收縮較大,進而會產生向下凹(哭臉)的翹曲現象,而由於玻璃核心基板的CTE會小於薄膜線路中的介電層的CTE,因此當薄膜線路形成於玻璃核心基板上時,會產生向上凹(笑臉)的力量,以達到平衡彌補前述翹曲現象的功能。在此,第一線路結構110與第二線路結構120中的玻璃核心基板可以是藉由適宜的厚度或組成設計使其具有不同的CTE。In the above-mentioned embodiment where the first circuit structure 110 and the second circuit structure 120 include a glass core substrate and a thin film circuit, if the coefficient of thermal expansion (CTE) of the second circuit structure 120 is smaller than the CTE of the first circuit structure 110, the second circuit structure 120 shrinks less after high temperature condensation, and the first circuit structure 110 shrinks more, thereby generating a concave (crying face) warp phenomenon. Since the CTE of the glass core substrate is smaller than the CTE of the dielectric layer in the thin film circuit, when the thin film circuit is formed on the glass core substrate, an upward concave (smiley face) force is generated to achieve the function of balancing and compensating the aforementioned warp phenomenon. Here, the glass core substrates in the first circuit structure 110 and the second circuit structure 120 can have different CTEs through appropriate thickness or composition design.

應說明的是,儘管本文中僅繪示出兩個線路結構的接合,但本發明不限制接合的線路結構的數量,亦即依照本發明的設計準則,可以進行三個或以上的線路結構的接合,舉例來說,第一線路結構與第二線路結構之間可以更包括第三線路結構,且第三線路結構同時電性連接至第一線路結構與第二線路結構,以提升產品使用的彈性。此外,上述揭露的實施態樣僅為示例性說明,在不脫離本發明的精神和範圍內依據實際設計上的需求所組合與合理延伸的內容皆屬於本發明的保護範圍。It should be noted that, although only two circuit structures are connected as shown in this article, the present invention does not limit the number of connected circuit structures, that is, according to the design criteria of the present invention, three or more circuit structures can be connected. For example, a third circuit structure can be included between the first circuit structure and the second circuit structure, and the third circuit structure is electrically connected to the first circuit structure and the second circuit structure at the same time to enhance the flexibility of product use. In addition, the above disclosed implementations are only exemplary descriptions, and the contents combined and reasonably extended according to the actual design requirements without departing from the spirit and scope of the present invention are all within the protection scope of the present invention.

綜上所述,本發明先將多個線路結構單獨製作完成後,再將前述多個線路結構組裝成半導體基板,如此一來,相較於一次性依序製作的半導體基板而言,可以有效地降低翹曲程度,使半導體基板可以在具有多層線路結構的同時維持較佳的良率並提升後續應用時的電氣性能表現。In summary, the present invention first manufactures multiple circuit structures separately and then assembles the aforementioned multiple circuit structures into a semiconductor substrate. In this way, compared with semiconductor substrates manufactured sequentially at one time, the degree of warping can be effectively reduced, so that the semiconductor substrate can maintain a better yield while having a multi-layer circuit structure and improve the electrical performance in subsequent applications.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, they are not intended to limit the present invention. Any person with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.

1:中介件 2、3:接合部 10:第一載體 10a:永久載體 11:玻璃基材 12:通孔 13:玻璃穿孔 14:薄膜線路 15:接合墊 20:第二載體 101:晶片 101a:凸塊 102:外部端子 103:底膠 104:電路板 104a:核心介電層 104b:增層結構 104c:導電貫通孔 105、106:半導體元件 110:第一線路結構 110t、120t:頂表面 110b、120b:底表面 111:第一線路層 111a:第一導電圖案 111b:第一介電層 111c:第一導電通孔 112、112A、112B、112C:第一玻璃核心基板 113:第一接合墊 114:第一薄膜線路 120:第二線路結構 121:第二線路層 121a:第二導電圖案 121b:第二介電層 121c:第二導電通孔 122、122A、122B:第二玻璃核心基板 123:第二接合墊 124:第二薄膜線路 130:連接件 230:導電柱 230a:導電蓋 310:接合層 311、311A、311B:兩階段固化材料層 312、312A、312B、312C:金屬黏著層 B1、B2、B3:接合區域 EP、EP2:電子構裝 S1、S2、S3、S4、S5、S6、S7、S8、S9、S10、S11:半導體基板 O1、O2、O3:開口 1: interposer 2, 3: bonding part 10: first carrier 10a: permanent carrier 11: glass substrate 12: through hole 13: glass perforation 14: thin film circuit 15: bonding pad 20: second carrier 101: chip 101a: bump 102: external terminal 103: bottom glue 104: circuit board 104a: core dielectric layer 104b: build-up structure 104c: conductive through hole 105, 106: semiconductor element 110: first circuit structure 110t, 120t: top surface 110b, 120b: bottom surface 111: first circuit layer 111a: first conductive pattern 111b: first dielectric layer 111c: first conductive via 112, 112A, 112B, 112C: first glass core substrate 113: first bonding pad 114: first thin film circuit 120: second circuit structure 121: second circuit layer 121a: second conductive pattern 121b: second dielectric layer 121c: second conductive via 122, 122A, 122B: second glass core substrate 123: second bonding pad 124: second thin film circuit 130: connector 230: conductive column 230a: conductive cover 310: bonding layer 311, 311A, 311B: two-stage curing material layer 312, 312A, 312B, 312C: metal adhesive layer B1, B2, B3: bonding area EP, EP2: electronic package S1, S2, S3, S4, S5, S6, S7, S8, S9, S10, S11: semiconductor substrate O1, O2, O3: opening

圖1A是示出根據本發明的一些實施例的半導體基板的組裝示意圖。 圖1B至圖1E是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。 圖1F是示出根據本發明的一些實施例的半導體基板接合時的示意圖。 圖1G、圖1H是示出包括本發明的一些實施例的半導體基板的電子構裝的部分示意性剖視圖。 圖2、圖3是示出圖1D的結構的替代性實施例的部分示意性剖視圖。 圖4A、圖4B、圖4C、圖5是示出根據本發明的一些實施例的半導體基板的部分示意性剖視圖。 圖6A是示出根據本發明的一些實施例的半導體基板的部分示意性剖視圖。 圖6B至圖6D是示出圖6A中的第一線路結構或第二線路結構的一製造方法的部分示意性剖視圖。 圖6E至圖6G是示出圖6A中的第一線路結構或第二線路結構的另一製造方法的部分示意性剖視圖。 圖7A至圖7B是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。 圖8A至圖8B是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。 圖9A至圖9C是示出根據本發明的一些實施例的半導體基板的製造方法的部分示意性剖視圖。 圖9D、圖9E、圖9F是示出圖9C的替代性實施例的部分示意性剖視圖。 圖9G是示出圖9D和圖9F的部分示意性俯視圖。 FIG. 1A is a schematic diagram showing an assembly of a semiconductor substrate according to some embodiments of the present invention. FIG. 1B to FIG. 1E are partially schematic cross-sectional views showing a method for manufacturing a semiconductor substrate according to some embodiments of the present invention. FIG. 1F is a schematic diagram showing a semiconductor substrate according to some embodiments of the present invention when it is bonded. FIG. 1G and FIG. 1H are partially schematic cross-sectional views showing an electronic assembly including a semiconductor substrate according to some embodiments of the present invention. FIG. 2 and FIG. 3 are partially schematic cross-sectional views showing an alternative embodiment of the structure of FIG. 1D. FIG. 4A, FIG. 4B, FIG. 4C, and FIG. 5 are partially schematic cross-sectional views showing a semiconductor substrate according to some embodiments of the present invention. FIG. 6A is a partially schematic cross-sectional view showing a semiconductor substrate according to some embodiments of the present invention. 6B to 6D are partially schematic cross-sectional views showing a method for manufacturing the first circuit structure or the second circuit structure in FIG. 6A. FIGS. 6E to 6G are partially schematic cross-sectional views showing another method for manufacturing the first circuit structure or the second circuit structure in FIG. 6A. FIGS. 7A to 7B are partially schematic cross-sectional views showing a method for manufacturing a semiconductor substrate according to some embodiments of the present invention. FIGS. 8A to 8B are partially schematic cross-sectional views showing a method for manufacturing a semiconductor substrate according to some embodiments of the present invention. FIGS. 9A to 9C are partially schematic cross-sectional views showing a method for manufacturing a semiconductor substrate according to some embodiments of the present invention. FIGS. 9D, 9E, and 9F are partially schematic cross-sectional views showing an alternative embodiment of FIG. 9C. FIG. 9G is a partially schematic top view showing FIG. 9D and FIG. 9F.

10:第一載體 10: First carrier

20:第二載體 20: Second carrier

110:第一線路結構 110: First circuit structure

110t、120t:頂表面 110t, 120t: Top surface

110b、120b:底表面 110b, 120b: bottom surface

111:第一線路層 111: First circuit layer

111a:第一導電圖案 111a: First conductive pattern

111b:第一介電層 111b: first dielectric layer

111c:第一導電通孔 111c: first conductive via

120:第二線路結構 120: Second circuit structure

121:第二線路層 121: Second circuit layer

121a:第二導電圖案 121a: Second conductive pattern

121b:第二介電層 121b: Second dielectric layer

121c:第二導電通孔 121c: second conductive via

130:連接件 130: Connectors

B1:接合區域 B1: junction area

Claims (31)

一種半導體基板,包括: 第一線路結構,包括第一線路層、第一玻璃核心基板、第一接合墊及位於所述第一玻璃核心基板上且位於所述第一接合墊相對側的第一薄膜線路,其中所述第一線路層包括第一介電層;以及 第二線路結構,包括第二線路層、第二玻璃核心基板、第二接合墊及位於所述第二玻璃核心基板上且位於所述第二接合墊相對側的第二薄膜線路,其中所述第一玻璃核心基板的熱膨脹係數不同於所述第二玻璃核心基板的熱膨脹係數,所述第二線路層包括第二介電層,所述第二線路結構設置在所述第一線路結構上並與所述第一線路結構電性連接,以構成所述半導體基板,其中 所述第一線路結構為後段製程類型、薄膜重佈線類型、增層基板類型或印刷電路板類型,而所述第二線路結構為所述後段製程類型、所述薄膜重佈線類型、所述增層基板類型或所述印刷電路板類型,所述後段製程類型中的所述第一介電層的厚度小於1微米,所述薄膜重佈線類型中的所述第一介電層的厚度介於1微米至10微米之間,所述增層基板類型中的所述第一介電層的厚度介於8微米至30微米之間,而所述印刷電路板類型中的所述第一介電層的厚度介於15微米至60微米之間。 A semiconductor substrate, comprising: a first circuit structure, comprising a first circuit layer, a first glass core substrate, a first bonding pad, and a first thin film circuit located on the first glass core substrate and on the opposite side of the first bonding pad, wherein the first circuit layer comprises a first dielectric layer; and a second circuit structure, comprising a second circuit layer, a second glass core substrate, a second bonding pad, and a second thin film circuit located on the second glass core substrate and on the opposite side of the second bonding pad, wherein the thermal expansion coefficient of the first glass core substrate is different from the thermal expansion coefficient of the second glass core substrate, the second circuit layer comprises a second dielectric layer, the second circuit structure is arranged on the first circuit structure and is electrically connected to the first circuit structure to constitute the semiconductor substrate, wherein The first circuit structure is a back-end process type, a thin film redistribution type, a build-up substrate type, or a printed circuit board type, and the second circuit structure is the back-end process type, the thin film redistribution type, the build-up substrate type, or the printed circuit board type, the thickness of the first dielectric layer in the back-end process type is less than 1 micron, the thickness of the first dielectric layer in the thin film redistribution type is between 1 micron and 10 microns, the thickness of the first dielectric layer in the build-up substrate type is between 8 microns and 30 microns, and the thickness of the first dielectric layer in the printed circuit board type is between 15 microns and 60 microns. 如請求項1所述的半導體基板,其中所述第一線路結構與所述第二線路結構為相同類型或不同類型。A semiconductor substrate as described in claim 1, wherein the first circuit structure and the second circuit structure are of the same type or different types. 如請求項1所述的半導體基板,其中所述後段製程類型中的所述第一介電層的材料包括氮化矽或氧化矽,所述薄膜重佈線類型中的所述第一介電層的材料包括聚醯亞胺或苯並環丁烯,所述增層基板類型中的所述第一介電層的材料包括味之素構成膜材料或味之素構成膜衍生材料,而所述印刷電路板類型中的所述第一介電層的材料包括半固化膠片或雙馬來醯亞胺三嗪。A semiconductor substrate as described in claim 1, wherein the material of the first dielectric layer in the back-end process type includes silicon nitride or silicon oxide, the material of the first dielectric layer in the thin film redistribution type includes polyimide or benzocyclobutene, the material of the first dielectric layer in the build-up substrate type includes Ajinomoto film material or Ajinomoto film-derived material, and the material of the first dielectric layer in the printed circuit board type includes semi-cured film or bismaleimide triazine. 如請求項1所述的半導體基板,其中所述第一線路結構的翹曲方向與所述第二線路結構的翹曲方向相反。A semiconductor substrate as described in claim 1, wherein the bending direction of the first circuit structure is opposite to the bending direction of the second circuit structure. 如請求項1所述的半導體基板,更包括永久載體,設置於所述第一線路結構或所述第二線路結構上。The semiconductor substrate as described in claim 1 further includes a permanent carrier disposed on the first circuit structure or the second circuit structure. 如請求項1所述的半導體基板,其中所述第二線路結構與所述第一線路結構之間具有接合區域,所述第一線路層更包括朝向所述接合區域的方向上逐漸變粗的第一導電通孔,所述第二線路層更包括朝向所述接合區域的方向上逐漸變粗的第二導電通孔。A semiconductor substrate as described in claim 1, wherein there is a bonding area between the second circuit structure and the first circuit structure, the first circuit layer further includes a first conductive through hole that gradually becomes thicker in a direction toward the bonding area, and the second circuit layer further includes a second conductive through hole that gradually becomes thicker in a direction toward the bonding area. 如請求項1所述的半導體基板,其中: 所述第一線路層包括多個第一導電圖案; 所述第二線路層包括多個第二導電圖案; 相鄰的所述第一介電層與所述第二介電層不直接接觸,且相鄰的所述第一導電圖案與所述第二導電圖案藉由焊球進行接合; 相鄰的所述第一介電層與所述第二介電層不直接接觸,且相鄰的所述第一導電圖案與所述第二導電圖案藉由導電柱進行接合;或 相鄰的所述第一介電層與所述第二介電層直接接觸,且相鄰的所述第一導電圖案與所述第二導電圖案直接接觸。 A semiconductor substrate as described in claim 1, wherein: the first circuit layer includes a plurality of first conductive patterns; the second circuit layer includes a plurality of second conductive patterns; the adjacent first dielectric layer and the second dielectric layer are not in direct contact, and the adjacent first conductive patterns and the second conductive patterns are bonded by solder balls; the adjacent first dielectric layer and the second dielectric layer are not in direct contact, and the adjacent first conductive patterns and the second conductive patterns are bonded by conductive pillars; or the adjacent first dielectric layer and the second dielectric layer are in direct contact, and the adjacent first conductive patterns and the second conductive patterns are in direct contact. 如請求項1所述的半導體基板,更包括第三玻璃核心基板,設置於所述第一線路結構或所述第二線路結構上。The semiconductor substrate as described in claim 1 further includes a third glass core substrate disposed on the first circuit structure or the second circuit structure. 如請求項8所述的半導體基板,其中所述第三玻璃核心基板與所述第一線路結構或所述第二線路結構之間藉由多個連接件進行電性連接。A semiconductor substrate as described in claim 8, wherein the third glass core substrate is electrically connected to the first circuit structure or the second circuit structure via a plurality of connectors. 如請求項9所述的半導體基板,更包括第一半導體元件,設置於所述多個連接件的相鄰兩者之間。The semiconductor substrate as described in claim 9 further includes a first semiconductor element disposed between two adjacent ones of the plurality of connectors. 如請求項10所述的半導體基板,更包括第二半導體元件,設置於所述第三玻璃核心基板內。The semiconductor substrate as described in claim 10 further includes a second semiconductor element disposed in the third glass core substrate. 如請求項8所述的半導體基板,其中所述第三玻璃核心基板與所述第一線路結構或所述第二線路結構之間不包括連接件。A semiconductor substrate as described in claim 8, wherein no connector is included between the third glass core substrate and the first circuit structure or the second circuit structure. 如請求項1所述的半導體基板,更包括接合層,設置於所述第一線路結構與所述第二線路結構之間。The semiconductor substrate as described in claim 1 further includes a bonding layer disposed between the first circuit structure and the second circuit structure. 如請求項13所述的半導體基板,其中所述接合層為底膠,且所述底膠填充所述第一接合墊與所述第二接合墊之間的間隙。A semiconductor substrate as described in claim 13, wherein the bonding layer is a primer, and the primer fills the gap between the first bonding pad and the second bonding pad. 如請求項13所述的半導體基板,其中所述接合層為黏著材料,且所述黏著材料包括接合所述第一接合墊與所述第二接合墊的第一部分及圍繞所述第一部分的第二部分。A semiconductor substrate as described in claim 13, wherein the bonding layer is an adhesive material, and the adhesive material includes a first portion bonding the first bonding pad and the second bonding pad and a second portion surrounding the first portion. 如請求項15所述的半導體基板,其中所述第一部分為金屬黏著層,所述第二部分為兩階段固化材料層。A semiconductor substrate as described in claim 15, wherein the first part is a metal adhesion layer and the second part is a two-stage curing material layer. 如請求項15所述的半導體基板,其中所述第二部分覆蓋所述第一接合墊與所述第二接合墊的頂表面的一部分。A semiconductor substrate as described in claim 15, wherein the second portion covers a portion of the top surface of the first bonding pad and the second bonding pad. 如請求項1所述的半導體基板,其中所述第一玻璃核心基板藉由接合層接合至所述第二玻璃基板。A semiconductor substrate as described in claim 1, wherein the first glass core substrate is bonded to the second glass substrate via a bonding layer. 如請求項18所述的半導體基板,其中所述接合層為黏著材料,且所述黏著材料包括接合所述第一玻璃核心基板中的玻璃穿孔與所述第二玻璃核心基板中的玻璃穿孔的第一部分。A semiconductor substrate as described in claim 18, wherein the bonding layer is an adhesive material, and the adhesive material includes a first portion that bonds the glass through hole in the first glass core substrate and the glass through hole in the second glass core substrate. 如請求項19所述的半導體基板,其中所述黏著材料更包括圍繞所述第一部分的第二部分。A semiconductor substrate as described in claim 19, wherein the adhesive material further includes a second portion surrounding the first portion. 如請求項20所述的半導體基板,其中所述第一部分為金屬黏著層,所述第二部分為兩階段固化材料層。A semiconductor substrate as described in claim 20, wherein the first part is a metal adhesion layer and the second part is a two-stage curing material layer. 如請求項20所述的半導體基板,其中所述第二部分不直接接觸所述第一玻璃核心基板中的所述玻璃穿孔與所述第二玻璃核心基板中的所述玻璃穿孔。A semiconductor substrate as described in claim 20, wherein the second portion does not directly contact the glass through-hole in the first glass core substrate and the glass through-hole in the second glass core substrate. 如請求項20所述的半導體基板,其中所述第一部分嵌入所述第一玻璃核心基板或所述第二玻璃核心基板中的一者。A semiconductor substrate as described in claim 20, wherein the first portion is embedded in one of the first glass core substrate or the second glass core substrate. 如請求項20所述的半導體基板,其中所述第一玻璃核心基板或所述第二玻璃核心基板中的另一者的所述玻璃穿孔延伸至所述接合層。A semiconductor substrate as described in claim 20, wherein the glass through hole of the other of the first glass core substrate or the second glass core substrate extends to the bonding layer. 一種電子構裝,包括: 如請求項1至請求項24中任一項所述半導體基板;以及 至少一晶片,設置於所述半導體基板上。 An electronic package, comprising: A semiconductor substrate as described in any one of claim 1 to claim 24; and At least one chip disposed on the semiconductor substrate. 一種半導體基板的製造方法,包括: 形成第一線路結構於第一載體上,其中所述第一線路結構包括第一線路層、第一玻璃核心基板、第一接合墊與第一薄膜線路,所述第一線路層包括第一介電層; 形成第二線路結構於第二載體上,其中所述第二線路結構包括第二線路層、第二玻璃核心基板、第二接合墊與第二薄膜線路,所述第二線路層包括第二介電層,所述第一載體與所述第二載體中的一者為臨時載體,且所述第一載體與所述第二載體中的另一者為臨時載體或永久載體;以及 接合所述第一線路結構與所述第二線路結構,使所述第一線路結構與所述第二線路結構電性連接,以構成所述半導體基板。 A method for manufacturing a semiconductor substrate, comprising: forming a first circuit structure on a first carrier, wherein the first circuit structure comprises a first circuit layer, a first glass core substrate, a first bonding pad and a first thin film circuit, and the first circuit layer comprises a first dielectric layer; forming a second circuit structure on a second carrier, wherein the second circuit structure comprises a second circuit layer, a second glass core substrate, a second bonding pad and a second thin film circuit, and the second circuit layer comprises a second dielectric layer, one of the first carrier and the second carrier is a temporary carrier, and the other of the first carrier and the second carrier is a temporary carrier or a permanent carrier; and bonding the first circuit structure and the second circuit structure so that the first circuit structure and the second circuit structure are electrically connected to form the semiconductor substrate. 如請求項26所述的半導體基板的製造方法,其中所述第一玻璃核心基板與所述第二玻璃核心基板中的玻璃穿孔分別比所述第一薄膜線路與所述第二薄膜線路先形成。A method for manufacturing a semiconductor substrate as described in claim 26, wherein the glass perforations in the first glass core substrate and the second glass core substrate are formed earlier than the first thin film circuit and the second thin film circuit, respectively. 如請求項26所述的半導體基板的製造方法,其中所述第一玻璃核心基板與所述第二玻璃核心基板中的玻璃穿孔分別比所述第一薄膜線路與所述第二薄膜線路後形成。A method for manufacturing a semiconductor substrate as described in claim 26, wherein the glass perforations in the first glass core substrate and the second glass core substrate are formed later than the first thin film circuit and the second thin film circuit, respectively. 如請求項28所述的半導體基板的製造方法,更包括多個開口,其中所述多個開口於接合所述第一線路結構與所述第二線路結構前暴露出部分所述第一線路結構或部分所述第二線路結構。The method for manufacturing a semiconductor substrate as described in claim 28 further includes a plurality of openings, wherein the plurality of openings expose a portion of the first circuit structure or a portion of the second circuit structure before joining the first circuit structure and the second circuit structure. 如請求項29所述的半導體基板的製造方法,其中所述多個開口形成於所述第一玻璃核心基板或所述第二玻璃核心基板中。A method for manufacturing a semiconductor substrate as described in claim 29, wherein the plurality of openings are formed in the first glass core substrate or the second glass core substrate. 如請求項30所述的半導體基板的製造方法,更包括進一步擴大所述多個開口。The method for manufacturing a semiconductor substrate as described in claim 30 further includes further expanding the multiple openings.
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