[go: up one dir, main page]

TWI884464B - Sorting platform, sorting system and sorting method - Google Patents

Sorting platform, sorting system and sorting method Download PDF

Info

Publication number
TWI884464B
TWI884464B TW112122105A TW112122105A TWI884464B TW I884464 B TWI884464 B TW I884464B TW 112122105 A TW112122105 A TW 112122105A TW 112122105 A TW112122105 A TW 112122105A TW I884464 B TWI884464 B TW I884464B
Authority
TW
Taiwan
Prior art keywords
sorting
section
material box
transmission
transmission section
Prior art date
Application number
TW112122105A
Other languages
Chinese (zh)
Other versions
TW202410979A (en
Inventor
陳凱
李小龍
王子鵬
劉康達
Original Assignee
中國大陸商深圳市海柔創新科技有限公司
中國大陸商深圳市庫寶軟件有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中國大陸商深圳市海柔創新科技有限公司, 中國大陸商深圳市庫寶軟件有限公司 filed Critical 中國大陸商深圳市海柔創新科技有限公司
Publication of TW202410979A publication Critical patent/TW202410979A/en
Application granted granted Critical
Publication of TWI884464B publication Critical patent/TWI884464B/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution

Landscapes

  • Discharge Of Articles From Conveyors (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

本公開提供一種分揀平臺、分揀系統及揀選方法,涉及倉儲物流技術領域,用於解決利用現有的分揀平臺對貨物進行分揀時,料箱的流量小,揀選效率低的問題。該分揀平臺包括承載架及設置在承載架上的傳動機構,傳動機構用於使料箱在承載架上移動,傳動機構包括第一分揀線和第二分揀線;第一分揀線具有第一分揀入口、第一分揀出口及位於兩者之間的第一揀選位;第二分揀線具有第二分揀入口、第二分揀出口及位於兩者之間的第二揀選位;第一分揀入口設置於第二分揀入口的下方,第一分揀出口設置於第二分揀出口的上方,且第一揀選位和第二揀選位均位於承載架的同一側。本公開提供的分揀平臺、分揀系統及揀選方法,可用於對料箱中的貨物進行分揀。The present disclosure provides a sorting platform, a sorting system and a picking method, which relate to the field of warehousing and logistics technology and are used to solve the problem of small flow rate of material boxes and low picking efficiency when goods are sorted using the existing sorting platform. The sorting platform includes a support frame and a transmission mechanism arranged on the support frame, the transmission mechanism is used to move the material box on the support frame, and the transmission mechanism includes a first sorting line and a second sorting line; the first sorting line has a first sorting entrance, a first sorting exit and a first sorting position located between the two; the second sorting line has a second sorting entrance, a second sorting exit and a second sorting position located between the two; the first sorting entrance is arranged below the second sorting entrance, the first sorting exit is arranged above the second sorting exit, and the first sorting position and the second sorting position are both located on the same side of the support frame. The sorting platform, the sorting system and the sorting method provided by the present disclosure can be used to sort the goods in the material box.

Description

分揀平臺、分揀系統及揀選方法Sorting platform, sorting system and sorting method

本公開涉及倉儲物流技術領域,尤其涉及一種分揀平臺、分揀系統及揀選方法。 This disclosure relates to the field of warehousing and logistics technology, and in particular to a sorting platform, a sorting system and a sorting method.

隨著倉儲行業的高速發展,對料箱存儲、出庫、揀選效率的要求越來越高,越來越多的行業和企業運用到了立庫和分揀平臺,且立庫與分揀平臺之間通過倉儲機器人轉移料箱,以提升分揀效率。 With the rapid development of the warehousing industry, the requirements for material box storage, outbound storage, and sorting efficiency are getting higher and higher. More and more industries and enterprises have applied vertical warehouses and sorting platforms, and warehouse robots are used to transfer material boxes between vertical warehouses and sorting platforms to improve sorting efficiency.

分揀平臺通常為單側雙工位揀選平臺,揀選平臺包括兩個並排設置承載架以及設置在兩個承載架上的傳動機構,傳動機構用於轉移料箱並形成第一分揀線和第二分揀線。第一分揀線和第二分揀線之間設置有移載機構以使料箱在第一分揀線和第二分揀線之間轉移,並且第一分揀線和第二分揀線位於同一高度且共用一個分揀入口及一個分揀出口。然而,利用上述分揀平臺對貨物進行分揀時,料箱的流量小,揀選效率低。 The sorting platform is usually a single-side double-station picking platform, which includes two supporting racks arranged side by side and a transmission mechanism arranged on the two supporting racks. The transmission mechanism is used to transfer the material box and form the first sorting line and the second sorting line. A transfer mechanism is arranged between the first sorting line and the second sorting line to transfer the material box between the first sorting line and the second sorting line, and the first sorting line and the second sorting line are located at the same height and share a sorting entrance and a sorting exit. However, when the above-mentioned sorting platform is used to sort the goods, the flow rate of the material box is small and the picking efficiency is low.

鑒於上述問題,本公開實施例提供一種分揀平臺、分揀系統及揀選方法,其能夠提升料箱的流量,從而提升揀選效率。 In view of the above problems, the disclosed embodiment provides a sorting platform, a sorting system and a sorting method, which can increase the flow rate of the material box, thereby improving the sorting efficiency.

為了實現上述目的,本公開實施例提供如下技術方案:本公開實施例第一方面提供了一種分揀平臺,其包括承載架以及設置在承載架上的傳動機構,所述傳動機構用於使料箱在所述承載架上移動,所述傳動機構包括第一分揀線和第二分揀線;所述第一分揀線具有第 一分揀入口、第一分揀出口及第一揀選位,所述第一揀選位設置在所述第一分揀入口和所述第一分揀出口之間;所述第二分揀線具有第二分揀入口、第二分揀出口及第二揀選位,所述第二揀選位設置在所述第二分揀入口和所述第二分揀出口之間;所述第一分揀入口設置於所述第二分揀入口的下方,所述第一分揀出口設置於所述第二分揀出口的上方,且所述第一揀選位和所述第二揀選位均位於所述承載架的同一側。 In order to achieve the above-mentioned purpose, the disclosed embodiment provides the following technical solutions: The first aspect of the disclosed embodiment provides a sorting platform, which includes a support frame and a transmission mechanism arranged on the support frame, the transmission mechanism is used to move the material box on the support frame, the transmission mechanism includes a first sorting line and a second sorting line; the first sorting line has a first sorting inlet, a first sorting outlet and a first sorting position, the first sorting position is arranged on the first The second sorting line has a second sorting entrance, a second sorting exit and a second sorting position, and the second sorting position is arranged between the second sorting entrance and the second sorting exit; the first sorting entrance is arranged below the second sorting entrance, the first sorting exit is arranged above the second sorting exit, and the first sorting position and the second sorting position are both located on the same side of the supporting frame.

在一種可選實施例中,沿所述第一分揀入口至所述第一分揀出口的方向,所述第一分揀線包括依次設置的第一導入段、第一傳輸段、第二傳輸段、爬坡段和第一匯出段;所述第一導入段用於將所述料箱引至所述第一分揀線,所述第一匯出段用於將所述料箱匯出所述第一分揀線;所述第二傳輸段和所述爬坡段同側設置,且兩者均位於所述第一傳輸段的同一側。 In an optional embodiment, along the direction from the first sorting entrance to the first sorting exit, the first sorting line includes a first introduction section, a first transmission section, a second transmission section, a climbing section and a first export section arranged in sequence; the first introduction section is used to lead the material box to the first sorting line, and the first export section is used to export the material box out of the first sorting line; the second transmission section and the climbing section are arranged on the same side, and both are located on the same side of the first transmission section.

在一種可選實施例中,所述第一揀選位設置在所述第一傳輸段上;所述傳動機構包括設置於所述第一傳輸段上的多個傳動輥,多個所述傳動輥傾斜且間隔佈置,以使所述料箱在所述第一傳輸段上傳輸時,所述料箱可朝向外側傾斜。 In an optional embodiment, the first picking position is arranged on the first transmission section; the transmission mechanism includes a plurality of transmission rollers arranged on the first transmission section, and the plurality of transmission rollers are inclined and arranged at intervals, so that when the material box is transmitted on the first transmission section, the material box can be inclined toward the outside.

在一種可選實施例中,所述傳動機構還包括第一移載機構;所述第一移載機構設置在所述第一傳輸段上,所述第一移載機構用於將所述料箱從所述第一傳輸段轉移至所述第二傳輸段。 In an optional embodiment, the transmission mechanism further includes a first transfer mechanism; the first transfer mechanism is arranged on the first transmission section, and the first transfer mechanism is used to transfer the material box from the first transmission section to the second transmission section.

在一種可選實施例中,所述傳動機構包括第一傳動帶和第二移載機構;所述第一傳動帶佈置在所述爬坡段,所述第二移載機構設置在所述第一匯出段靠近所述爬坡段的一端,且所述第二移載機構用於將所 述料箱從所述爬坡段轉移至所述第一匯出段。 In an optional embodiment, the transmission mechanism includes a first transmission belt and a second transfer mechanism; the first transmission belt is arranged in the climbing section, the second transfer mechanism is arranged at one end of the first export section close to the climbing section, and the second transfer mechanism is used to transfer the material box from the climbing section to the first export section.

在一種可選實施例中,沿所述第二分揀入口至所述第二分揀出口的方向,所述第二分揀線包括依次設置的第二導入段、第三傳輸段、下坡段、第四傳輸段和第二匯出段;所述第二導入段位於所述第一導入段的上方,且所述第二導入段用於將所述料箱引至所述第二分揀線;所述第二匯出段位於所述第一匯出段的下方,且所述第二匯出段用於將所述料箱匯出所述第二分揀線;所述第三傳輸段位於所述第一傳輸段的一側,且兩者位於不同高度上,所述第三傳輸段與所述第二傳輸段同側設置;所述下坡段和所述第四傳輸段與所述第一傳輸段同側設置。 In an optional embodiment, along the direction from the second sorting entrance to the second sorting exit, the second sorting line includes a second introduction section, a third transmission section, a downhill section, a fourth transmission section and a second export section which are arranged in sequence; the second introduction section is located above the first introduction section, and the second introduction section is used to guide the material box to the second sorting line; the second export section is located below the first export section, and the second export section is used to export the material box out of the second sorting line; the third transmission section is located on one side of the first transmission section, and the two are located at different heights, and the third transmission section is arranged on the same side as the second transmission section; the downhill section and the fourth transmission section are arranged on the same side as the first transmission section.

在一種可選實施例中,所述第二揀選位設置在所述第四傳輸段上;所述傳動機構包括設置在所述第四傳輸段上的多個傳動輥,多個所述傳動輥水準且間隔設置。 In an optional embodiment, the second selection position is set on the fourth transmission section; the transmission mechanism includes a plurality of transmission rollers set on the fourth transmission section, and the plurality of transmission rollers are arranged horizontally and at intervals.

在一種可選實施例中,所述傳動機構還包括第三移載機構;所述第三移載機構設置在所述第二傳輸段上,所述第三移載機構用於將所述料箱從所述第二傳輸段轉移至所述第四傳輸段。 In an optional embodiment, the transmission mechanism further includes a third transfer mechanism; the third transfer mechanism is arranged on the second transmission section, and the third transfer mechanism is used to transfer the material box from the second transmission section to the fourth transmission section.

在一種可選實施例中,所述傳動機構還包括設置在所述下坡段中的第二傳動帶或多個間隔設置的傳動輥。 In an optional embodiment, the transmission mechanism further includes a second transmission belt or a plurality of transmission rollers arranged at intervals in the downhill section.

在一種可選實施例中,所述的第一導入段、所述第一傳輸段、所述第二傳輸段和所述第四傳輸段以及所述第二匯出段位於同一高度上;所述第二導入段、所述第三傳輸段及所述第一匯出段位於同一高度上。 In an optional embodiment, the first input section, the first transmission section, the second transmission section, the fourth transmission section and the second export section are located at the same height; the second input section, the third transmission section and the first export section are located at the same height.

在一種可選實施例中,所述傳動機構還包括第四移載機構;所述第四傳輸段設置有異常料箱出口,所述第四移載機構設置在所述 異常料箱出口處,且所述第四移載機構用於將異常料箱移出所述第一分揀線和/或所述第二分揀線。 In an optional embodiment, the transmission mechanism further includes a fourth transfer mechanism; the fourth transmission section is provided with an abnormal material box outlet, the fourth transfer mechanism is provided at the abnormal material box outlet, and the fourth transfer mechanism is used to move the abnormal material box out of the first sorting line and/or the second sorting line.

本公開實施例第二方面提供了一種分揀系統,包括卸料機、上料機以及第一方面所述的分揀平臺;所述卸料機、所述上料機均設置於所述分揀平臺的承載架的一側;其中,所述卸料機的第一卸料口與所述分揀平臺的第一分揀入口對接,所述卸料機的第二卸料口與所述分揀平臺的第二分揀入口對接,且所述卸料機用於將所述料箱放入所述第一分揀入口和所述第二分揀入口;所述上料機的第一上料口與所述分揀平臺的第一分揀出口對接,所述上料機的第二上料口與所述分揀平臺的第二分揀出口對接,且所述上料機用於將所述料箱移出所述分揀平臺。 The second aspect of the disclosed embodiment provides a sorting system, comprising a discharger, a loader, and the sorting platform described in the first aspect; the discharger and the loader are both arranged on one side of the supporting frame of the sorting platform; wherein the first discharge port of the discharger is connected to the first sorting entrance of the sorting platform, the second discharge port of the discharger is connected to the second sorting entrance of the sorting platform, and the discharger is used to put the material box into the first sorting entrance and the second sorting entrance; the first loading port of the loader is connected to the first sorting outlet of the sorting platform, the second loading port of the loader is connected to the second sorting outlet of the sorting platform, and the loader is used to move the material box out of the sorting platform.

在一種可選實施例中,所述分揀系統還包括與所述卸料機和所述上料機信號連接的伺服器;所述伺服器配置為根據貨物訂單資訊確定待揀選的料箱,以確定所述料箱的揀選位資訊以及向所述卸料機、所述上料機發送指令;所述卸料機配置為根據指令,所述第一卸料口與所述第一分揀入口對接,以及所述第二卸料口與所述第二分揀入口對接;所述上料機配置為根據指令,所述第一上料口與所述第一分揀出口對接,所述第二上料口與所述第二分揀出口對接。 In an optional embodiment, the sorting system further includes a server connected to the unloader and the loader by signal; the server is configured to determine the material box to be selected according to the cargo order information, so as to determine the selection position information of the material box and send instructions to the unloader and the loader; the unloader is configured to connect the first unloading port with the first sorting entrance and the second unloading port with the second sorting entrance according to the instruction; the loader is configured to connect the first loading port with the first sorting exit and the second loading port with the second sorting exit according to the instruction.

在一種可選實施例中,所述分揀系統還包括與所述伺服器信號連接的輔助元件;所述輔助元件包括顯示器、掃碼器以及讀碼器,其中每個所述料箱配置有至少一個標籤,且所述標籤能夠被所述掃碼器和所述讀碼器識別;所述第一揀選位和所述第二揀選位均設置有所述顯示器和所述掃碼器,其中所述顯示器與所述掃碼器信號連接,以使被所述掃碼器所識別的料箱中的待揀選貨物資訊在所述顯示器中顯示。 In an optional embodiment, the sorting system further includes an auxiliary element connected to the server signal; the auxiliary element includes a display, a scanner and a reader, wherein each of the material boxes is configured with at least one label, and the label can be identified by the scanner and the reader; the first picking position and the second picking position are both provided with the display and the scanner, wherein the display is connected to the scanner signal so that the information of the goods to be picked in the material box identified by the scanner is displayed on the display.

在一種可選實施例中,所述分揀平臺還包括第一播種牆、第二播種牆;所述第一播種牆靠近所述分揀平臺的第一揀選位設置,並且所述第一播種牆位於所述承載架的一側;所述第二播種牆靠近所述分揀平臺的第二揀選位設置,並且所述第二播種牆位於所述承載架的一側。 In an optional embodiment, the sorting platform further includes a first seeding wall and a second seeding wall; the first seeding wall is arranged near the first picking position of the sorting platform, and the first seeding wall is located on one side of the supporting frame; the second seeding wall is arranged near the second picking position of the sorting platform, and the second seeding wall is located on one side of the supporting frame.

本公開實施例協力廠商面提供了一種揀選方法,其基於第二方面所述的分揀系統,包括:確定待分揀料箱對應的揀選位;根據所述揀選位確定所述待分揀料箱對應的目標卸料口;控制卸料機將所述待分揀料箱通過所述目標卸料口,傳輸至所述目標卸料口對應的分揀入口。 The cooperative manufacturer of the disclosed embodiment provides a sorting method, which is based on the sorting system described in the second aspect, including: determining the sorting position corresponding to the material box to be sorted; determining the target discharge port corresponding to the material box to be sorted according to the sorting position; controlling the discharger to transfer the material box to be sorted through the target discharge port to the sorting entrance corresponding to the target discharge port.

在一種可選實施例中,所述根據所述揀選位確定所述待分揀料箱對應的目標卸料口,包括:當所述揀選位為第一揀選位時,確定所述待分揀料箱對應第一卸料口;當所述揀選位為第二揀選位時,確定所述待分揀料箱對應第二卸料口;當所述揀選位為所述第一揀選位和所述第二揀選位時,確定所述待分揀料箱對應所述第一卸料口。 In an optional embodiment, the target discharge port corresponding to the material box to be sorted is determined according to the picking position, including: when the picking position is the first picking position, the material box to be sorted is determined to correspond to the first discharge port; when the picking position is the second picking position, the material box to be sorted is determined to correspond to the second discharge port; when the picking position is the first picking position and the second picking position, the material box to be sorted is determined to correspond to the first discharge port.

在一種可選實施例中,當所述揀選位為第一揀選位,所述待分揀料箱對應第一卸料口時,所述待分揀料箱的運行路線為依次通過第一導入段、第一傳輸段、第二傳輸段、爬坡段和第一匯出段。 In an optional embodiment, when the picking position is the first picking position and the material box to be sorted corresponds to the first discharge port, the running route of the material box to be sorted is to pass through the first introduction section, the first transmission section, the second transmission section, the climbing section and the first export section in sequence.

在一種可選實施例中,當所述揀選位為第二揀選位,所述待分揀料箱對應第二卸料口時,所述待分揀料箱的運行路線為依次通過第 二導入段、第三傳輸段、下坡段、第四傳輸段和第二匯出段。 In an optional embodiment, when the picking position is the second picking position and the material box to be sorted corresponds to the second discharge port, the running route of the material box to be sorted is to pass through the second introduction section, the third transmission section, the downhill section, the fourth transmission section and the second export section in sequence.

在一種可選實施例中,當所述揀選位為所述第一揀選位和所述第二揀選位,所述待分揀料箱對應所述第一卸料口時,所述待分揀料箱的運行路線為依次通過第一導入段、第一傳輸段、第二傳輸段、第三移載機構、第四傳輸段和第二匯出段。 In an optional embodiment, when the picking positions are the first picking position and the second picking position, and the material box to be sorted corresponds to the first discharge port, the running route of the material box to be sorted is to pass through the first introduction section, the first transmission section, the second transmission section, the third transfer mechanism, the fourth transmission section and the second export section in sequence.

在一種可選實施例中,所述揀選方法還包括:當所述待分揀料箱在所述第一揀選位揀選完成後,根據第二傳輸段上的讀碼器的讀取結果判斷所述待分揀料箱是否為所述第二揀選位對應的料箱;當所述待分揀料箱為所述第二揀選位對應的料箱時,確定所述待分揀料箱對應的運行路線為通過第三移載機構到達第四傳輸段,以使第二揀選位進行揀選;當所述待分揀料箱不是所述第二揀選位對應的料箱時,確定所述待分揀料箱對應的運行路線為通過爬坡段到達第一匯出段,以通過上料機進行回庫處理。 In an optional embodiment, the picking method further includes: when the material box to be sorted is sorted at the first picking position, judging whether the material box to be sorted is the material box corresponding to the second picking position according to the reading result of the code reader on the second transmission section; when the material box to be sorted is the material box corresponding to the second picking position, determining the running route corresponding to the material box to be sorted is to reach the fourth transmission section through the third transfer mechanism so that the second picking position performs picking; when the material box to be sorted is not the material box corresponding to the second picking position, determining the running route corresponding to the material box to be sorted is to reach the first export section through the climbing section so that it can be returned to the warehouse through the loader.

在一種可選實施例中,所述揀選方法還包括:當傳動機構上的讀碼器無法識別所述傳動機構上待分揀料箱的料箱碼時,則將所述待分揀料箱確定為異常料箱,控制所述異常料箱運輸至異常料箱出口。 In an optional embodiment, the picking method further includes: when the code reader on the transmission mechanism cannot identify the bin code of the bin to be sorted on the transmission mechanism, the bin to be sorted is determined to be an abnormal bin, and the abnormal bin is controlled to be transported to the abnormal bin outlet.

與相關技術相比,本公開實施例提供的分揀平臺、分揀系統及揀選方法具有以下優點;本公開實施例提供的分揀平臺、分揀系統及揀選方法,其中分揀平臺包括承載架及設置在承載架上的傳動機構,傳動機構用於使料箱在承載架上移動,並形成第一分揀線和第二分揀線。第一分揀線包括第一分揀入口、第二分揀出口以及位於兩者之間的第一揀選位,第二分揀線包括第二 分揀入口、第二分揀出口以及位於兩者之間的第二揀選位。 Compared with the related art, the sorting platform, sorting system and sorting method provided by the disclosed embodiment have the following advantages; The sorting platform, sorting system and sorting method provided by the disclosed embodiment, wherein the sorting platform includes a support frame and a transmission mechanism arranged on the support frame, the transmission mechanism is used to move the material box on the support frame, and form a first sorting line and a second sorting line. The first sorting line includes a first sorting entrance, a second sorting exit and a first sorting position located between the two, and the second sorting line includes a second sorting entrance, a second sorting exit and a second sorting position located between the two.

其中,第一分揀入口設置於第二分揀入口的下方,第一分揀出口位於第二分揀出口的上方,以使分揀平臺包括兩個位於不同高度的分揀入口以及兩個位於不同高度的分揀出口。與相關技術中第一分揀線和第二分揀線位於同一高度且共用一個分揀入口及一個分揀出口的方案相比,本公開實施例提供的分揀平臺,能夠提供與卸料機、上料機雙層供箱配合的雙層分揀線,能夠實現卸料機、上料機的最大利用率以及避免料箱在分揀平臺移動時出現擁堵現象,以提升料箱的流量及揀選效率。 Among them, the first sorting entrance is arranged below the second sorting entrance, and the first sorting outlet is arranged above the second sorting outlet, so that the sorting platform includes two sorting entrances and two sorting outlets at different heights. Compared with the solution in the related art that the first sorting line and the second sorting line are located at the same height and share a sorting entrance and a sorting outlet, the sorting platform provided in the disclosed embodiment can provide a double-layer sorting line that cooperates with the double-layer supply box of the unloader and the loader, can realize the maximum utilization rate of the unloader and the loader, and avoid the congestion of the material box when the sorting platform moves, so as to improve the flow rate and sorting efficiency of the material box.

進一步地,第一揀選位和第二揀選位可設置在承載架的同一側,並且第一分揀線和第二分揀線可通過爬坡及降坡的方式使第一揀選位和第二揀選位位於同一高度上;如此設置,保障了分揀人員的揀選舒適度、作業流程的順暢性,以及可便於合理佈置播種牆,從而提升揀選效率。 Furthermore, the first picking position and the second picking position can be set on the same side of the carrier, and the first sorting line and the second sorting line can be placed at the same height by climbing and descending. Such a setting ensures the picking comfort of the sorting personnel, the smoothness of the operation process, and facilitates the reasonable layout of the sowing wall, thereby improving the picking efficiency.

除了上面所描述的本公開實施例解決的技術問題、構成技術方案的技術特徵以及由這些技術方案的技術特徵所帶來的有益效果外,本公開實施例提供的分揀平臺、分揀系統及揀選方法所能解決的其他技術問題、技術方案中包含的其他技術特徵以及這些技術特徵帶來的有益效果,將在具體實施方式中作出進一步詳細的說明。 In addition to the technical problems solved by the disclosed embodiment described above, the technical features constituting the technical solution, and the beneficial effects brought about by the technical features of these technical solutions, the sorting platform, sorting system, and sorting method provided by the disclosed embodiment can solve other technical problems, other technical features included in the technical solution, and the beneficial effects brought about by these technical features, which will be further described in detail in the specific implementation method.

10:第一分揀線 10: First sorting line

11:第一導入段 11: First introduction section

12:第一傳輸段 12: First transmission segment

13:第二傳輸段 13: Second transmission segment

14:爬坡段 14: Climbing section

15:第一匯出段 15: First export segment

16:第一揀選位 16: First selection position

20:第二分揀線 20: Second sorting line

21:第二導入段 21: Second introduction section

22:第三傳輸段 22: The third transmission segment

23:下坡段 23: Downhill section

24:第四傳輸段 24: The fourth transmission segment

25:第二匯出段 25: Second export segment

26:第二揀選位 26: Second choice

27:異常料箱出口 27: Abnormal material box export

100:分揀平臺 100: Sorting platform

101:承載架 101:Carrier

102:傳動機構 102: Transmission mechanism

200:第一播種牆 200: The first seeding wall

300:第二播種牆 300: The second seeding wall

400:卸料機 400: Unloader

500:上料機 500: Loading machine

為了更清楚地說明本公開實施例或現有技術中的技術方案,下面將對實施例或現有技術描述中所需要使用的附圖作一簡單地介紹,顯而易見地,下面描述中的附圖是本公開的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖 獲得其他的附圖。 In order to more clearly explain the technical solutions in the embodiments of the present disclosure or the prior art, the drawings required for use in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.

圖1為本公開實施例提供的分揀系統的整體佈置示意圖;圖2為本公開實施例提供的分揀平臺的軸側圖;圖3為本公開實施例提供的第一分揀線的俯視圖;圖4為本公開實施例提供的第二分揀線的俯視圖;圖5為本公開實施例提供的分揀系統的揀選方法的流程示意圖。 Figure 1 is a schematic diagram of the overall layout of the sorting system provided in the disclosed embodiment; Figure 2 is an axial view of the sorting platform provided in the disclosed embodiment; Figure 3 is a top view of the first sorting line provided in the disclosed embodiment; Figure 4 is a top view of the second sorting line provided in the disclosed embodiment; Figure 5 is a schematic diagram of the process of the sorting method of the sorting system provided in the disclosed embodiment.

正如背景技術所述,現有的分揀平臺通常為單側雙工位揀選平臺,當利用上述分揀平臺對貨物進行分揀時,存在料箱的流量小,揀選效率低的問題。經發明人研究發現,出現上述問題的原因在於:現有的分揀平臺包括兩個並排設置承載架以及設置在兩個承載架上的傳動機構,傳動機構用於轉移料箱並形成第一分揀線和第二分揀線。第一分揀線和第二分揀線之間設置有移載機構以使料箱在第一分揀線和第二分揀線之間進行轉移,並且第一分揀線和第二分揀線位於同一高度且兩者共用一個分揀入口及一個分揀出口。 As described in the background technology, the existing sorting platform is usually a single-side double-station picking platform. When the above-mentioned sorting platform is used to sort the goods, there are problems such as small flow rate of the material box and low picking efficiency. The inventors have found that the reason for the above-mentioned problem is that the existing sorting platform includes two supporting frames arranged side by side and a transmission mechanism arranged on the two supporting frames. The transmission mechanism is used to transfer the material box and form the first sorting line and the second sorting line. A transfer mechanism is arranged between the first sorting line and the second sorting line to transfer the material box between the first sorting line and the second sorting line, and the first sorting line and the second sorting line are located at the same height and share a sorting entrance and a sorting exit.

然而,上料機和卸料機具備雙層出入口,若分揀平臺僅具有一個分揀入口和一個分揀出口,無法實現上料機和卸料機的最大利用率;進一步地,料箱在分揀平臺上容易出現擁堵現象,因而導致分揀平臺的料箱的流量小,揀選效率低。 However, the loader and unloader have double-layer entrances and exits. If the sorting platform only has one sorting entrance and one sorting exit, the maximum utilization of the loader and unloader cannot be achieved; further, the material box is prone to congestion on the sorting platform, resulting in a small flow rate of the material box on the sorting platform and low sorting efficiency.

針對上述技術問題,本公開實施例提供了一種分揀平臺、分揀系統及揀選方法,其中分揀平臺包括承載架及設置在承載架上的傳動機構,傳動機構用於使料箱在承載架上移動,並形成第一分揀線和第二分揀線。第一分揀線包括第一分揀入口、第二分揀出口以及位於兩者之間的 第一揀選位;第二分揀線包括第二分揀入口、第二分揀出口以及位於兩者之間的第二揀選位。 In view of the above technical problems, the disclosed embodiment provides a sorting platform, a sorting system and a sorting method, wherein the sorting platform includes a support frame and a transmission mechanism arranged on the support frame, and the transmission mechanism is used to move the material box on the support frame and form a first sorting line and a second sorting line. The first sorting line includes a first sorting inlet, a second sorting outlet and a first sorting position located between the two; the second sorting line includes a second sorting inlet, a second sorting outlet and a second sorting position located between the two.

其中第一分揀入口設置於第二分揀入口的下方,第一分揀出口位於第二分揀出口的上方,以使分揀平臺包括兩個位於不同高度的分揀入口以及兩個位於不同高度的分揀出口;如此設置分揀平臺能夠提供與卸料機、上料機雙層供箱配合的雙層分揀線,能夠實現卸料機、上料機的最大利用率;以及能夠避免料箱在分揀平臺移動時出現擁堵現象,以提升料箱的流量及揀選效率。 The first sorting entrance is set below the second sorting entrance, and the first sorting exit is located above the second sorting exit, so that the sorting platform includes two sorting entrances and two sorting exits at different heights; the sorting platform is set up in this way to provide a double-layer sorting line that cooperates with the double-layer supply boxes of the unloader and loader, and can achieve the maximum utilization rate of the unloader and loader; and can avoid the congestion of the material box when the sorting platform moves, so as to improve the flow rate and sorting efficiency of the material box.

為了使本公開實施例的上述目的、特徵和優點能夠更加明顯易懂,下面將結合本公開實施例中的附圖,對本公開實施例中的技術方案進行清楚、完整地描述。顯然,所描述的實施例僅僅是本公開的一部分實施例,而不是全部的實施例。基於本公開中的實施例,本領域普通技術人員在沒有作出創造性勞動的前提下所獲得的所有其它實施例,均屬於本公開保護的範圍。 In order to make the above-mentioned purposes, features and advantages of the disclosed embodiments more clearly understandable, the technical solutions in the disclosed embodiments are described clearly and completely below in conjunction with the attached figures in the disclosed embodiments. Obviously, the described embodiments are only part of the embodiments of the disclosed embodiments, not all of them. Based on the embodiments in the disclosed embodiments, all other embodiments obtained by ordinary technicians in this field without creative labor are within the scope of protection of the disclosed embodiments.

實施例一 Implementation Example 1

為便於描述本公開實施例,對本公開實施例所涉及的坐標系中的X軸方向、Y軸方向以及Z軸方向進行說明,其中X軸方向定義為第一方向(示例性地,第一方向可以是分揀平臺的左、右方向),Y軸方向定義為第二方向(示例性地,第二方向可以是分揀平臺的方向前、後方向),Z軸方向定義為協力廠商向(示例性地,協力廠商向可以是分揀平臺的高度方向)。 In order to facilitate the description of the disclosed embodiment, the X-axis direction, Y-axis direction and Z-axis direction in the coordinate system involved in the disclosed embodiment are explained, wherein the X-axis direction is defined as the first direction (for example, the first direction can be the left and right directions of the sorting platform), the Y-axis direction is defined as the second direction (for example, the second direction can be the front and rear directions of the sorting platform), and the Z-axis direction is defined as the supplier direction (for example, the supplier direction can be the height direction of the sorting platform).

如圖1和圖2所示,本公開實施例提供的分揀系統包括卸料機400、上料機500、分揀平臺100、播種牆;其中,沿第二方向,分揀平 臺100包括相對的第一側和第二側,其中播種牆及分揀人員可位於分揀平臺100的第一側,且播種牆用於盛放分揀出的貨物,播種牆的數量可根據分揀平臺100的揀選位進行設置,每個揀選位可對應設置有至少一個播種牆。 As shown in Figures 1 and 2, the sorting system provided by the disclosed embodiment includes a discharger 400, a loader 500, a sorting platform 100, and a sowing wall; wherein, along the second direction, the sorting platform 100 includes a first side and a second side opposite to each other, wherein the sowing wall and the sorting personnel may be located on the first side of the sorting platform 100, and the sowing wall is used to hold the sorted goods, and the number of sowing walls may be set according to the sorting positions of the sorting platform 100, and each sorting position may be correspondingly provided with at least one sowing wall.

如圖3和圖4所示,分揀平臺100包括第一揀選位16和第二揀選位26,其中在第一揀選位16處可並排設置兩個第一播種牆200,分揀人員可位於兩個第一播種牆200之間;同樣的,在第二揀選位26處可並排設置兩個第二播種牆300,分揀人員可位於兩個第二播種牆300之間。 As shown in FIG3 and FIG4, the sorting platform 100 includes a first sorting position 16 and a second sorting position 26, wherein two first seeding walls 200 can be arranged side by side at the first sorting position 16, and the sorting personnel can be located between the two first seeding walls 200; similarly, two second seeding walls 300 can be arranged side by side at the second sorting position 26, and the sorting personnel can be located between the two second seeding walls 300.

沿第二方向,倉儲貨架、上料機500、卸料機400分別設置在分揀平臺100的第二側。具體地,沿第二方向,上料機500、卸料機400佈置在分揀平臺100的第二側,即上料機500、卸料機400可與分揀人員相對設置在分揀平臺100的兩側。卸料機400、上料機500與倉儲貨架之間設置有倉儲機器人,並利用倉儲機器人實現料箱在卸料機400與倉儲貨架之間轉移,以及實現料箱在上料機500與倉儲貨架之間轉移。 Along the second direction, the storage shelves, the loader 500, and the unloader 400 are respectively arranged on the second side of the sorting platform 100. Specifically, along the second direction, the loader 500 and the unloader 400 are arranged on the second side of the sorting platform 100, that is, the loader 500 and the unloader 400 can be arranged on both sides of the sorting platform 100 opposite to the sorting personnel. A storage robot is arranged between the unloader 400, the loader 500 and the storage shelves, and the storage robot is used to realize the transfer of the material box between the unloader 400 and the storage shelves, and the transfer of the material box between the loader 500 and the storage shelves.

卸料機400用於接收來自倉儲機器人的料箱,並將料箱轉移至分揀平臺100上。本公開實施例中的卸料機400包括雙層佈置的第一卸料口、第二卸料口,第一卸料口可位於第二卸料口的上方;卸料機400工作時,兩個待分揀料箱可同時從第一卸料口、第二卸料口匯出,並將待分揀料箱轉移至分揀平臺100上。 The unloader 400 is used to receive the material boxes from the storage robot and transfer the material boxes to the sorting platform 100. The unloader 400 in the disclosed embodiment includes a first unloading port and a second unloading port arranged in double layers, and the first unloading port can be located above the second unloading port; when the unloader 400 is working, two material boxes to be sorted can be exported from the first unloading port and the second unloading port at the same time, and the material boxes to be sorted can be transferred to the sorting platform 100.

上料機500與卸料機400均佈置在分揀平臺100的第二側,沿第一方向,卸料機400和上料機500分別設置在分揀平臺100的左、右兩端。其中上料機500用於接收經分揀平臺100分揀後的料箱,並將料箱轉移至倉儲機器人,並通過倉儲機器人將分揀後的料箱回庫。上料機500包 括雙層佈置的第一上料口、第二上料口,第一上料口位於第二上料口上方;上料機500工作時,兩個分揀後的料箱可同時從第一上料口、第二上料口轉移至上料機500,並進一步將分揀後的料箱通過倉儲機器人轉移至轉倉儲貨架上。 The loader 500 and the unloader 400 are both arranged on the second side of the sorting platform 100. Along the first direction, the unloader 400 and the loader 500 are respectively arranged at the left and right ends of the sorting platform 100. The loader 500 is used to receive the material boxes sorted by the sorting platform 100, transfer the material boxes to the storage robot, and return the sorted material boxes to the warehouse through the storage robot. The loader 500 includes a first loading port and a second loading port arranged in double layers, and the first loading port is located above the second loading port; when the loader 500 is working, two sorted material boxes can be transferred from the first loading port and the second loading port to the loader 500 at the same time, and the sorted material boxes can be further transferred to the transfer storage shelf through the storage robot.

本公開實施例提供的分揀平臺100包括承載架101和傳動機構102,沿第二方向,承載架101包括相對的第一側和第二側,其中第一側為承載架101靠近播種牆的一側,第二側為承載架101遠離播種牆的一側;沿第一方向,承載架101包括相對的左、右兩端。 The sorting platform 100 provided in the disclosed embodiment includes a support frame 101 and a transmission mechanism 102. Along the second direction, the support frame 101 includes a first side and a second side opposite to each other, wherein the first side is a side of the support frame 101 close to the sowing wall, and the second side is a side of the support frame 101 away from the sowing wall; along the first direction, the support frame 101 includes two opposite left and right ends.

傳動機構102設置在承載架101上,傳動機構102用於帶動料箱在承載架101上移動,以使來自卸料機400的料箱可從分揀入口移動至相應的揀選位,經分揀後的料箱可移動至分揀出口,並轉移至上料機500。 The transmission mechanism 102 is arranged on the support frame 101. The transmission mechanism 102 is used to drive the material box to move on the support frame 101, so that the material box from the unloader 400 can move from the sorting entrance to the corresponding sorting position, and the sorted material box can move to the sorting exit and transfer to the loader 500.

傳動機構102包括第一分揀線10和第二分揀線20,第一分揀線10包括第一分揀入口和第一分揀出口;沿第二方向,第一分揀入口和第一分揀出口分別設置於承載架101的第二側,且沿第一方向,第一分揀入口和第一分揀出口分別位於承載架101的左、右兩端。第一揀選位16設置在第一分揀入口和第一分揀出口之間,即待揀選料箱由第一分揀入口進入第一分揀線10,經過第一揀選位16揀選後,可從第一揀選出口移出第一分揀線10。 The transmission mechanism 102 includes a first sorting line 10 and a second sorting line 20. The first sorting line 10 includes a first sorting inlet and a first sorting outlet. Along the second direction, the first sorting inlet and the first sorting outlet are respectively arranged at the second side of the support frame 101, and along the first direction, the first sorting inlet and the first sorting outlet are respectively arranged at the left and right ends of the support frame 101. The first sorting position 16 is arranged between the first sorting inlet and the first sorting outlet, that is, the material box to be sorted enters the first sorting line 10 from the first sorting inlet, and after being sorted by the first sorting position 16, it can be moved out of the first sorting line 10 from the first sorting outlet.

第二分揀線20包括第二分揀入口和第二分揀出口,其中第二揀選位26設置在第二分揀入口和第二分揀出口之間,第二分揀入口與第一分揀入口位於承載架101的同一側,第一分揀入口位於第二分揀入口的下方;第二分揀出口與第一分揀出口位於承載架101的同一側,且第二分 揀出口位於第一分揀出口的下方。 The second sorting line 20 includes a second sorting entrance and a second sorting outlet, wherein the second sorting position 26 is arranged between the second sorting entrance and the second sorting outlet, the second sorting entrance and the first sorting entrance are located on the same side of the support frame 101, and the first sorting entrance is located below the second sorting entrance; the second sorting outlet and the first sorting outlet are located on the same side of the support frame 101, and the second sorting outlet is located below the first sorting outlet.

換言之,第一分揀線10中設置有上坡,以使第一分揀入口和第一分揀出口位於不同的高度上,第二分揀線20設置有下坡,以使第二分揀入口和第二分揀出口位於不同高度上。 In other words, an upslope is provided in the first sorting line 10 so that the first sorting entrance and the first sorting exit are located at different heights, and a downslope is provided in the second sorting line 20 so that the second sorting entrance and the second sorting exit are located at different heights.

在上述實施例的基礎上,本公開實施例提供的分揀系統還包括伺服器,伺服器與卸料機400、上料機500信號連接,且伺服器配置為根據貨物訂單資訊確定待揀選的料箱,以確定料箱的揀選位資訊,以及向卸料機400、上料機500發送指令;卸料機400配置為接收指令後並將料箱轉移至與該料箱對應的分揀線上,上料機500配置為接收指令後,可使分揀後的料箱通過上料機500回庫。 On the basis of the above-mentioned embodiments, the sorting system provided by the disclosed embodiment further includes a server, which is connected to the unloader 400 and the loader 500 by signal, and the server is configured to determine the material box to be selected according to the cargo order information, so as to determine the selection position information of the material box, and send instructions to the unloader 400 and the loader 500; the unloader 400 is configured to transfer the material box to the sorting line corresponding to the material box after receiving the instruction, and the loader 500 is configured to return the sorted material box to the warehouse through the loader 500 after receiving the instruction.

具體地,利用本公開實施例提供的分揀系統進行分揀貨物時,伺服器向卸料機400和上料機500發送指令,卸料機400的第一卸料口與第一分揀入口相對,以使從第一卸料口匯出的料箱通過第一分揀入口進入第一分揀線10進行分揀。卸料機400的第二卸料口與第二分揀入口相對,以使從第二卸料口匯出的料箱通過第二分揀入口進入第二分揀線20進行分揀。 Specifically, when the sorting system provided by the disclosed embodiment is used to sort goods, the server sends instructions to the unloader 400 and the loader 500, and the first unloading port of the unloader 400 is opposite to the first sorting entrance, so that the material box discharged from the first unloading port enters the first sorting line 10 through the first sorting entrance for sorting. The second unloading port of the unloader 400 is opposite to the second sorting entrance, so that the material box discharged from the second unloading port enters the second sorting line 20 through the second sorting entrance for sorting.

上料機500的第一上料口與分揀平臺100的第一分揀出口對接,以使經過第一揀選位16分揀後料箱,由第一分揀出口流出並轉移至上料機500,進而回庫。第二上料口與分揀平臺100的第二分揀出口對接,以使經過第二揀選位26分揀後的料箱,由第二分揀出口流出並轉移至上料機500,進而回庫。 The first loading port of the loader 500 is connected to the first sorting outlet of the sorting platform 100, so that the material box after sorting at the first sorting position 16 flows out from the first sorting outlet and is transferred to the loader 500, and then returns to the warehouse. The second loading port is connected to the second sorting outlet of the sorting platform 100, so that the material box after sorting at the second sorting position 26 flows out from the second sorting outlet and is transferred to the loader 500, and then returns to the warehouse.

與現有技術中第一分揀線10和第二分揀線20位於同一高度且共用一個分揀入口及一個分揀出口的方案相比,本公開實施例提供的分 揀系統,其分揀平臺100包括兩個位於不同高度的分揀入口以及兩個位於不同高度的分揀出口,如此能夠提供與卸料機400、上料機500雙層供箱配合的雙層分揀線,能夠實現卸料機400、上料機500的最大利用率以及避免料箱在分揀平臺100移動時出現擁堵現象,以提升料箱的流量及揀選效率。 Compared with the prior art solution in which the first sorting line 10 and the second sorting line 20 are located at the same height and share a sorting entrance and a sorting exit, the sorting system provided by the disclosed embodiment includes a sorting platform 100 including two sorting entrances and two sorting exits located at different heights, so that a double-layer sorting line can be provided to cooperate with the double-layer supply box of the unloader 400 and the loader 500, and the maximum utilization rate of the unloader 400 and the loader 500 can be achieved, and the congestion of the material box when the sorting platform 100 moves can be avoided, so as to improve the flow rate and picking efficiency of the material box.

進一步地,沿第二方向,第一揀選位16和第二揀選位26可設置在承載架101的同一側,並且第一分揀線10和第二分揀線20可通過爬坡及降坡的方式使第一揀選位16和第二揀選位26位於同一高度上;如此設置,保障了分揀人員的揀選舒適度、作業流程的順暢性,以及可便於合理佈置播種牆,從而提升揀選效率。 Furthermore, along the second direction, the first picking position 16 and the second picking position 26 can be arranged on the same side of the support frame 101, and the first sorting line 10 and the second sorting line 20 can be arranged at the same height by climbing and descending the slope; such a setting ensures the picking comfort of the sorting personnel, the smoothness of the operation process, and facilitates the reasonable layout of the sowing wall, thereby improving the picking efficiency.

需要說明的是,為進一步提升分揀系統的分揀效率,本公開實施例中的分揀系統還包括與伺服器信號連接的輔助元件,輔助元件包括顯示器、掃碼器以及讀碼器,其中每個料箱配置有至少一個標籤,且標籤能夠被掃碼器和讀碼器識別。 It should be noted that in order to further improve the sorting efficiency of the sorting system, the sorting system in the disclosed embodiment also includes an auxiliary element connected to the server signal, and the auxiliary element includes a display, a scanner and a reader, wherein each material box is equipped with at least one label, and the label can be identified by the scanner and the reader.

示例性地,第一揀選位16和第二揀選位26均設置有顯示器和掃碼器,其中顯示器與掃碼器信號連接,當料箱移動至第一揀選位16或第二揀選位26後,分揀人員使用掃碼器(例如,掃碼器可以是掃碼槍)識別料箱的標籤,該料箱中待揀選的貨物資訊被顯示在顯示器中,分揀人員根據待揀選的貨物資訊可快速對料箱中的貨物進行分揀;如此設置可提升分揀效率。 For example, the first picking position 16 and the second picking position 26 are both provided with a display and a scanner, wherein the display is connected to the scanner signal. When the material box moves to the first picking position 16 or the second picking position 26, the sorter uses the scanner (for example, the scanner can be a barcode gun) to identify the label of the material box, and the information of the goods to be picked in the material box is displayed on the display. The sorter can quickly sort the goods in the material box according to the information of the goods to be picked; such a setting can improve the sorting efficiency.

本公開實施例的傳動機構102形成的第一分揀線10和第二分揀線20包括多段,以使料箱在傳動機構102上移動時,具有不同的移動路徑;如下對本公開實施例提供的第一分揀線10和第二分揀線20進行詳 細描述。 The first sorting line 10 and the second sorting line 20 formed by the transmission mechanism 102 of the disclosed embodiment include multiple sections so that the material box has different moving paths when moving on the transmission mechanism 102; the first sorting line 10 and the second sorting line 20 provided by the disclosed embodiment are described in detail as follows.

參閱圖2和圖3,沿第一分揀入口至第一分揀出口的方向,第一分揀線10包括依次設置的第一導入段11、第一傳輸段12、第二傳輸段13、爬坡段14和第一匯出段15;其中,第一導入段11的一端與第一傳輸段12的一端銜接,且兩者之間形成直角結構;第一導入段11的另一端形成第一分揀入口,並且第一導入段11與卸料機400的第一卸料口配合設置,第一分揀入口與第一卸料口位於同一高度上,以使待分揀料箱從第一分揀入口進入第一導入段11,即第一導入段11用於將料箱引至第一分揀線10。 Referring to Figures 2 and 3, along the direction from the first sorting entrance to the first sorting exit, the first sorting line 10 includes a first introduction section 11, a first transmission section 12, a second transmission section 13, a climbing section 14 and a first export section 15 arranged in sequence; wherein one end of the first introduction section 11 is connected to one end of the first transmission section 12, and a right angle structure is formed between the two; the other end of the first introduction section 11 forms the first sorting entrance, and the first introduction section 11 is arranged in coordination with the first discharge port of the discharger 400, and the first sorting entrance and the first discharge port are located at the same height, so that the material box to be sorted enters the first introduction section 11 from the first sorting entrance, that is, the first introduction section 11 is used to lead the material box to the first sorting line 10.

進一步地,第一匯出段15的一端與爬坡段14的一端銜接,且兩者之間形成直角結構;第一匯出段15的另一端形成第一分揀出口,並且第一匯出段15與上料機500的第一上料口配合設置,第一分揀出口與第一上料口位於同一高度上,以使待分揀後的料箱從第一匯出段15、第一分揀出口轉移至上料機500上,即第一匯出段15用於將料箱引出第一分揀線10。 Furthermore, one end of the first export section 15 is connected to one end of the climbing section 14, and a right angle structure is formed between the two; the other end of the first export section 15 forms a first sorting outlet, and the first export section 15 is arranged in coordination with the first loading port of the feeder 500, and the first sorting outlet and the first loading port are located at the same height, so that the material box to be sorted is transferred from the first export section 15 and the first sorting outlet to the feeder 500, that is, the first export section 15 is used to lead the material box out of the first sorting line 10.

第一傳輸段12、第二傳輸段13、爬坡段14位於第一導入段11和第一匯出段15之間,沿第二方向,第一傳輸段12位於第二傳輸段13的一側,即第一傳輸段12與第二傳輸段13之間形成直角結構,料箱在第一傳輸段12移動時,需要進行側向移動(示例性地,本公開實施例中的側向移動指的是料箱沿第二方向移動),才能轉移至第二傳輸段13上。 The first transmission section 12, the second transmission section 13, and the climbing section 14 are located between the first inlet section 11 and the first outlet section 15. Along the second direction, the first transmission section 12 is located on one side of the second transmission section 13, that is, a right-angle structure is formed between the first transmission section 12 and the second transmission section 13. When the material box moves in the first transmission section 12, it needs to move sideways (for example, the sideways movement in the disclosed embodiment refers to the movement of the material box along the second direction) before it can be transferred to the second transmission section 13.

第一傳輸段12、第二傳輸段13的長度方向沿第一方向延伸,第一傳輸段12遠離第一導入段11的一端用於與第二傳輸段13連接,第二傳輸段13和爬坡段14均位於第一傳輸段12的同一側,且沿第一方 向,第一傳輸段12和爬坡段14相對平面的投影位於同一直線上。 The length direction of the first transmission section 12 and the second transmission section 13 extends along the first direction. The end of the first transmission section 12 away from the first introduction section 11 is used to connect with the second transmission section 13. The second transmission section 13 and the climbing section 14 are both located on the same side of the first transmission section 12, and along the first direction, the projections of the first transmission section 12 and the climbing section 14 relative to the plane are located on the same straight line.

在上述實施例的基礎上,第一揀選位16形成在第一傳輸段12上,傳動機構102在第一傳輸段12上具有多個傳動輥,多個傳動輥沿第一方向間隔佈置,且傳動輥具有動力源,能夠帶動料箱在第一傳輸段12上移動。 Based on the above embodiment, the first selection position 16 is formed on the first transmission section 12, and the transmission mechanism 102 has a plurality of transmission rollers on the first transmission section 12, and the plurality of transmission rollers are arranged at intervals along the first direction, and the transmission rollers have a power source, which can drive the material box to move on the first transmission section 12.

進一步地,為便於分揀人員對料箱進行揀選,第一傳輸段12上的多個傳動輥均呈傾斜佈置,沿第二方向,傳動輥朝向播種牆的一端低於其另一端的高度,以使料箱在第一傳輸段12上移動時,料箱的箱口可向外側傾斜,可便於分揀人員分揀料箱內的貨物,提升分揀效率。 Furthermore, in order to facilitate the sorting personnel to select the material box, the multiple transmission rollers on the first transmission section 12 are arranged at an angle. Along the second direction, the height of one end of the transmission roller facing the sowing wall is lower than that of the other end, so that when the material box moves on the first transmission section 12, the box opening of the material box can be tilted outward, which can facilitate the sorting personnel to sort the goods in the material box and improve the sorting efficiency.

本公開實施例中傳動機構102還包第一移載機構和第二移載機構,其中第一移載機構、第二移載機構用於改變料箱的移動方向。第一移載機構設置在第一傳輸段12靠近第二傳輸段13的一端,即第一移載機構設置在第一傳輸段12和第二傳輸段13之間形成的直角結構處。 In the disclosed embodiment, the transmission mechanism 102 also includes a first transfer mechanism and a second transfer mechanism, wherein the first transfer mechanism and the second transfer mechanism are used to change the moving direction of the material box. The first transfer mechanism is arranged at one end of the first transmission section 12 close to the second transmission section 13, that is, the first transfer mechanism is arranged at the right angle structure formed between the first transmission section 12 and the second transmission section 13.

第一移載機構用於將料箱從第一傳輸段12轉移至第二傳輸段13上。例如,第一移載機構可以是頂升移載機構,當料箱移動至頂升移載機構的位置時,頂升移載機構動作,並向料箱提供側向力,側向力的作用方向由承載架的第一側指向第二側,以使料箱在抬升力的作用下可從第一傳輸段12移動至第二傳輸段13上。 The first transfer mechanism is used to transfer the material box from the first transmission section 12 to the second transmission section 13. For example, the first transfer mechanism can be a lifting transfer mechanism. When the material box moves to the position of the lifting transfer mechanism, the lifting transfer mechanism is activated and provides a lateral force to the material box. The direction of the lateral force is from the first side of the support frame to the second side, so that the material box can be moved from the first transmission section 12 to the second transmission section 13 under the action of the lifting force.

料箱經第一揀選位16分揀後,經第一移載機構後轉移至第二傳輸段13上,傳動機構102在第二傳輸段13上間隔設置有多個傳動輥,且此傳動輥具有動力源能夠帶動料箱在第二傳輸段13移動,可使料箱移動至爬坡段14、並經第一匯出段15移出第一分揀線10。 After the material box is sorted at the first picking position 16, it is transferred to the second transmission section 13 after passing through the first transfer mechanism. The transmission mechanism 102 is provided with multiple transmission rollers at intervals on the second transmission section 13, and the transmission rollers have a power source that can drive the material box to move in the second transmission section 13, so that the material box can move to the climbing section 14 and move out of the first sorting line 10 through the first export section 15.

第一匯出段15與第二傳輸段13位於不同高度上,兩者通過 爬坡段14將料箱從第二傳輸段13提升至第一匯出段15。具體地,爬坡段14可設置有第一傳動帶,且第一傳動帶配置有動力源,能夠帶動料箱爬坡,以將料箱從第二傳輸段13所在的高度提升至第一匯出段15所在的高度。 The first export section 15 and the second transmission section 13 are located at different heights, and the two lift the material box from the second transmission section 13 to the first export section 15 through the climbing section 14. Specifically, the climbing section 14 can be provided with a first transmission belt, and the first transmission belt is equipped with a power source, which can drive the material box to climb the slope, so as to lift the material box from the height of the second transmission section 13 to the height of the first export section 15.

第一匯出段15與爬坡段14之間設置有銜接段,銜接段可視為爬坡段14的水準延伸段。由於爬坡段14和第一匯出段15之間形成直角結構,料箱需在此處通過第二移載機構進行側向移動。 A connecting section is provided between the first outlet section 15 and the climbing section 14, and the connecting section can be regarded as a horizontal extension section of the climbing section 14. Since a right-angle structure is formed between the climbing section 14 and the first outlet section 15, the material box needs to be moved laterally here by the second transfer mechanism.

第二移載機構設置在第一匯出段15靠近爬坡段14的一端,且第二移載機構用於改變料箱的移動方向,可使料箱從爬坡段14移動至第一匯出段15。 The second transfer mechanism is arranged at one end of the first export section 15 close to the climbing section 14, and the second transfer mechanism is used to change the moving direction of the material box, so that the material box can be moved from the climbing section 14 to the first export section 15.

進一步地,第二移載機構可以是直角移載機構,直角移載機構包括多個用於轉向的輥子,其中靠近爬坡段設置的輥子,其轉動方向與料箱在爬坡段14上的移動方向一致;靠近第一匯出段15設置的輥子,其轉動方向與料箱在第一匯出段15的移動方向一致。當料箱移動至第二移載機構上時,在第二移載機構的作用下料箱可從爬坡段14移動至第一匯出段15,從而移出第一分揀線10。 Furthermore, the second transfer mechanism can be a right-angle transfer mechanism, which includes a plurality of rollers for turning, wherein the rollers arranged near the climbing section rotate in the same direction as the moving direction of the material box on the climbing section 14; the rollers arranged near the first export section 15 rotate in the same direction as the moving direction of the material box on the first export section 15. When the material box moves to the second transfer mechanism, the material box can move from the climbing section 14 to the first export section 15 under the action of the second transfer mechanism, thereby moving out of the first sorting line 10.

參閱圖2和圖4,本公開實施例中沿第二分揀入口至第二分揀出口的方向,第二分揀線20包括依次設置的第二導入段21、第三傳輸段22、下坡段23、第四傳輸段24和第二匯出段25;其中,第二導入段21位於第一導入段11的上方,第二導入段21的一端與第三傳輸段22的一端連接,且兩者之間形成直角結構。第二導入段21的另一端形成第二分揀入口,並且第二導入段21與卸料機400的第二卸料口配合設置,第二卸料口與第二分揀入口處於同一高度上,以使待分揀料箱從第二分揀入口進入第二 導入段21,即第二導入段21用於將料箱引至第二分揀線20。 Referring to Figures 2 and 4, in the disclosed embodiment, along the direction from the second sorting entrance to the second sorting exit, the second sorting line 20 includes a second introduction section 21, a third transmission section 22, a downhill section 23, a fourth transmission section 24 and a second export section 25 arranged in sequence; wherein, the second introduction section 21 is located above the first introduction section 11, one end of the second introduction section 21 is connected to one end of the third transmission section 22, and a right angle structure is formed between the two. The other end of the second introduction section 21 forms a second sorting entrance, and the second introduction section 21 is arranged in coordination with the second discharge port of the discharger 400, and the second discharge port and the second sorting entrance are at the same height, so that the material box to be sorted enters the second introduction section 21 from the second sorting entrance, that is, the second introduction section 21 is used to lead the material box to the second sorting line 20.

第二匯出段25位於第一匯出段15的下方,第二匯出段25的一端與第四傳輸段24的一端連接,且兩者形成直角結構;第二匯出段25的另一端形成第二分揀出口,並且第二匯出段25與上料機500的第二上料口配合設置,第二上料口與第二分揀出口位於同一高度上,以使待分揀後的料箱從第二匯出段25、第二分揀出口轉移至上料機500上,即第二匯出段25用於將料箱引出第二分揀線20。 The second export section 25 is located below the first export section 15. One end of the second export section 25 is connected to one end of the fourth transmission section 24, and the two form a right-angle structure. The other end of the second export section 25 forms a second sorting outlet, and the second export section 25 is arranged in coordination with the second loading port of the feeder 500. The second loading port and the second sorting outlet are located at the same height, so that the material box to be sorted can be transferred from the second export section 25 and the second sorting outlet to the feeder 500, that is, the second export section 25 is used to lead the material box out of the second sorting line 20.

第三傳輸段22、下坡段23及第四傳輸段24設置於第二導入段21和第二匯出段25之間,沿第二方向,第三傳輸段22設置在第一傳輸段12的一側,即第三傳輸段22與第二傳輸段13同側佈置。第四傳輸段24和下坡段23均位於第三傳輸段22的同一側,且沿第一方向,第四傳輸段24和下坡段23相對平面的投影位於同一直線上。 The third transmission section 22, the downhill section 23 and the fourth transmission section 24 are arranged between the second introduction section 21 and the second export section 25. Along the second direction, the third transmission section 22 is arranged on one side of the first transmission section 12, that is, the third transmission section 22 is arranged on the same side as the second transmission section 13. The fourth transmission section 24 and the downhill section 23 are both located on the same side of the third transmission section 22, and along the first direction, the projections of the fourth transmission section 24 and the downhill section 23 relative to the plane are located on the same straight line.

進一步地,第三傳輸段22與第一傳輸段12位於不同的高度上,例如第三傳輸段22位於第一傳輸段12的上方,第三傳輸段22遠離第二導入段21的一端用於與下坡段23連接,下坡段23與第四傳輸段24連接,如此可降低第四傳輸段24所在的高度。 Furthermore, the third transmission section 22 and the first transmission section 12 are located at different heights. For example, the third transmission section 22 is located above the first transmission section 12. The end of the third transmission section 22 away from the second introduction section 21 is used to connect with the downhill section 23. The downhill section 23 is connected with the fourth transmission section 24. In this way, the height of the fourth transmission section 24 can be reduced.

在上述實施例的基礎上,傳動機構102在第三傳輸段22上設置有多個傳動輥,多個傳動輥沿第一方向水準間隔佈置,且傳動輥具有動力源,能夠帶動料箱在第三傳輸段22上移動。第三傳輸段22與下坡段23之間形成直角結構,料箱移動至第三傳輸段22的末端時需要進行側向移動,以使料箱從第三傳輸段22轉移至下坡段23。 On the basis of the above embodiment, the transmission mechanism 102 is provided with a plurality of transmission rollers on the third transmission section 22, and the plurality of transmission rollers are arranged horizontally and spaced along the first direction, and the transmission rollers have a power source, which can drive the material box to move on the third transmission section 22. A right-angle structure is formed between the third transmission section 22 and the downhill section 23, and when the material box moves to the end of the third transmission section 22, it needs to move sideways so that the material box is transferred from the third transmission section 22 to the downhill section 23.

例如,第三傳輸段22和下坡段23之間設置有直角移載機構,當料箱移動至位於第三傳輸段22末端的直角移載機構時,可通過直角 移載機構改變料箱的移動方向,以使料箱從第三傳輸段22移動至下坡段23。 For example, a right-angle transfer mechanism is provided between the third transmission section 22 and the downhill section 23. When the material box moves to the right-angle transfer mechanism at the end of the third transmission section 22, the right-angle transfer mechanism can change the moving direction of the material box so that the material box moves from the third transmission section 22 to the downhill section 23.

傳動機構102在下坡段23設置有多個傳動輥,傳動輥可以是無動力源傳動輥,多個傳動輥間隔設置並形成導向斜面,在重力作用下料箱可從下坡段23移動至第四傳輸段24上。可理解的是,傳動機構102還可在下坡段23設置第二傳動帶,本實施例對此不加以限制。 The transmission mechanism 102 is provided with multiple transmission rollers in the downhill section 23. The transmission rollers may be transmission rollers without power source. The multiple transmission rollers are arranged at intervals to form a guide slope. Under the action of gravity, the material box can move from the downhill section 23 to the fourth transmission section 24. It is understandable that the transmission mechanism 102 may also be provided with a second transmission belt in the downhill section 23, and this embodiment is not limited to this.

第二揀選位26形成在第四傳輸段24上,傳動機構102在第四傳輸段24佈置有多個傳動輥,多個傳動輥沿第一方向水準間隔佈置,且傳動輥具有動力源,能夠帶動料箱在第一傳輸段12上移動。 The second selection position 26 is formed on the fourth transmission section 24. The transmission mechanism 102 is arranged with multiple transmission rollers on the fourth transmission section 24. The multiple transmission rollers are arranged horizontally and spaced along the first direction. The transmission rollers have a power source and can drive the material box to move on the first transmission section 12.

由於第四傳輸段24與第二匯出段25之間形成直角結構,料箱移動至第四傳輸段24的末端時需要側向移動,本公開實施例在第四傳輸段24與第二匯出段25之間設置有直角移載機構,並通過直角移載機構改變料箱的移動方向,以使料箱從第四傳輸段24移動至第二匯出段25,從而將料箱移出第二分揀線20。 Since a right-angle structure is formed between the fourth transmission section 24 and the second export section 25, the material box needs to move sideways when it moves to the end of the fourth transmission section 24. In the disclosed embodiment, a right-angle transfer mechanism is provided between the fourth transmission section 24 and the second export section 25, and the right-angle transfer mechanism is used to change the moving direction of the material box so that the material box moves from the fourth transmission section 24 to the second export section 25, thereby moving the material box out of the second sorting line 20.

需要說明的是,在本公開實施例中的分揀平臺100中,第一導入段11、第一傳輸段12、第二傳輸段13、第四傳輸段24以及第二匯出段25可位於同一高度上;第二導入段21、第三傳輸段22及第一匯出段15可位於同一高度上。 It should be noted that in the sorting platform 100 in the disclosed embodiment, the first introduction section 11, the first transmission section 12, the second transmission section 13, the fourth transmission section 24 and the second export section 25 can be located at the same height; the second introduction section 21, the third transmission section 22 and the first export section 15 can be located at the same height.

如此設置,可使第一分揀線10的第一揀選位16、第二分揀線20的第二揀選位26處於同一高度上,以便於分揀人員對貨物進行分揀,以及第一分揀入口、第二分揀出口處於同一高度上,第二分揀入口、第一分揀出口處於同一高度上,以便於卸料機400將料箱轉移至分揀平臺100和將分揀後的料箱轉移至上料機500,從而提升揀選效率。 Such a setting can make the first sorting position 16 of the first sorting line 10 and the second sorting position 26 of the second sorting line 20 at the same height, so that the sorting personnel can sort the goods, and the first sorting entrance and the second sorting exit are at the same height, and the second sorting entrance and the first sorting exit are at the same height, so that the unloader 400 can transfer the material box to the sorting platform 100 and transfer the sorted material box to the loader 500, thereby improving the picking efficiency.

在另一些實施例中,第一分揀線10和第二分揀線20之間設置有移載機構,以使在第一分揀線10上移動的料箱可轉移至第二分揀線20上。例如,傳動機構102還包括第三移載機構,第三移載機構設置在第二傳輸段13上,且第三移載機構與第四傳輸段24相對,第三移載機構用於將料箱從第二傳輸段13轉移至第四傳輸段24。 In other embodiments, a transfer mechanism is provided between the first sorting line 10 and the second sorting line 20 so that the material box moving on the first sorting line 10 can be transferred to the second sorting line 20. For example, the transmission mechanism 102 further includes a third transfer mechanism, which is provided on the second transmission section 13 and is opposite to the fourth transmission section 24. The third transfer mechanism is used to transfer the material box from the second transmission section 13 to the fourth transmission section 24.

例如第三移載機構可以是頂升移載機構,第三移載機構可參照第一移載機構進行設置,此處不再贅述。當料箱移動至位於第二傳輸段13的第三移載機構處,第三頂升移載機構動作,並向料箱提供側向力,以使料箱從第二傳輸段13移動至第四傳輸段24,從而實現料箱從第一分揀線10轉移至第二分揀線20。 For example, the third transfer mechanism can be a lifting transfer mechanism, and the third transfer mechanism can be set up with reference to the first transfer mechanism, which will not be described here. When the material box moves to the third transfer mechanism located at the second transmission section 13, the third lifting transfer mechanism moves and provides lateral force to the material box, so that the material box moves from the second transmission section 13 to the fourth transmission section 24, thereby realizing the transfer of the material box from the first sorting line 10 to the second sorting line 20.

若料箱的分揀路徑需經過第一揀選位16和第二揀選位26,料箱從第一分揀入口進入第一導入段11、第一傳輸段12,並經過第一揀選位16揀選後通過第一移載機構進入第二傳輸段13,料箱經過第三移載機構時,第三移載機構將料箱轉移至第二分揀線20的第四傳輸段24,料箱經過第二揀選位26揀選後,可移出第二分揀線20。 If the sorting path of the material box needs to pass through the first picking position 16 and the second picking position 26, the material box enters the first introduction section 11 and the first transmission section 12 from the first sorting entrance, and enters the second transmission section 13 through the first transfer mechanism after being sorted by the first picking position 16. When the material box passes through the third transfer mechanism, the third transfer mechanism transfers the material box to the fourth transmission section 24 of the second sorting line 20. After the material box is sorted by the second picking position 26, it can be moved out of the second sorting line 20.

進一步地,參閱圖1和圖4,本公開實施例的第四傳輸段24還設置有異常料箱出口27,並且第四傳輸段24還設置有第四移載機構,第四移載機構設置在異常料箱出口27處,第四移載機構配置為能夠將異常料箱從第四傳輸段24轉移至異常料箱出口27,進而移出第一分揀線10和/或第二分揀線20。 Further, referring to FIG. 1 and FIG. 4 , the fourth transmission section 24 of the disclosed embodiment is also provided with an abnormal material box outlet 27, and the fourth transmission section 24 is also provided with a fourth transfer mechanism, which is provided at the abnormal material box outlet 27, and the fourth transfer mechanism is configured to be able to transfer the abnormal material box from the fourth transmission section 24 to the abnormal material box outlet 27, and then move out of the first sorting line 10 and/or the second sorting line 20.

例如,異常料箱出口27可設置在第四傳輸段24上,並避開第二揀選位26設置。第四移載機構可以是頂升移載機構,當異常料箱移動至頂升移載機構時,頂升移載機構動作並向異常料箱提供側向力,異常料 箱在此側向力作用下移動至異常料箱出口27。 For example, the abnormal material box outlet 27 can be set on the fourth transmission section 24 and avoid the second selection position 26. The fourth transfer mechanism can be a top-up transfer mechanism. When the abnormal material box moves to the top-up transfer mechanism, the top-up transfer mechanism moves and provides lateral force to the abnormal material box. Under the action of this lateral force, the abnormal material box moves to the abnormal material box outlet 27.

優選地,異常料箱出口27可設置在第四傳輸段24的末端,並與第二匯出段25相對設置,如此設置,可通過在第四傳輸段24的末端設置有一個移載機構,並能夠控制正常的料箱從第四傳輸段24移動至第二匯出段25上,或者控制異常料箱從第四傳輸段移動至異常料箱出口27。如此設置,可節省分揀平臺的製作成本以及優化其佈局。 Preferably, the abnormal material box outlet 27 can be set at the end of the fourth transmission section 24 and opposite to the second export section 25. In this way, a transfer mechanism can be set at the end of the fourth transmission section 24 to control the normal material box to move from the fourth transmission section 24 to the second export section 25, or control the abnormal material box to move from the fourth transmission section to the abnormal material box outlet 27. This setting can save the manufacturing cost of the sorting platform and optimize its layout.

需要說明的是,異常料箱可以是來自第一分揀線10,設置在第一分揀線10上的讀碼器未能識別到料箱的標籤,則判斷此料箱是否為異常料箱。若判斷此料箱為異常料箱,當異常料箱經過第三移載機構時,第三移載機構可將料箱從第一分揀線10的第二傳輸段13轉移至第二分揀線20的第四傳輸段24;進一步地,當料箱經過第四移載機構時,第四移載機構將料箱轉移至異常料箱出口27,從而將異常料箱移出分揀平臺100。 It should be noted that the abnormal material box may be from the first sorting line 10. If the barcode reader installed on the first sorting line 10 fails to recognize the label of the material box, it is determined whether the material box is an abnormal material box. If the material box is determined to be an abnormal material box, when the abnormal material box passes through the third transfer mechanism, the third transfer mechanism can transfer the material box from the second transmission section 13 of the first sorting line 10 to the fourth transmission section 24 of the second sorting line 20; further, when the material box passes through the fourth transfer mechanism, the fourth transfer mechanism transfers the material box to the abnormal material box outlet 27, thereby moving the abnormal material box out of the sorting platform 100.

如此設置,可將異常料箱從異常料箱出口27移出分揀平臺100,可避免料箱在分揀平臺上移動出現時出現擁堵現象,進一步提升料箱的在分揀平臺100上的流量,提升揀選效率。 With this arrangement, the abnormal material box can be moved out of the sorting platform 100 from the abnormal material box outlet 27, which can avoid congestion when the material box moves on the sorting platform, further improve the flow of the material box on the sorting platform 100, and improve the sorting efficiency.

需要說明的是,本實施例中的第一移載機構、第二移載機構、第三移載機構以及第四移載機構中,第一移載機構、第三移載機構以及第四移載機構為頂升移載機構,第二移載機構為直角移載機構,僅是對本實施例具體實施方案的舉例說明,並不代表對其進行限制。例如,根據料箱在第一分揀線10、第二分揀線20上的轉向需求以及結合2轉向處的佈置空間,可選擇性地在各轉向處設置頂升移載機構或者直角移載機構。 It should be noted that among the first transfer mechanism, the second transfer mechanism, the third transfer mechanism and the fourth transfer mechanism in this embodiment, the first transfer mechanism, the third transfer mechanism and the fourth transfer mechanism are lifting transfer mechanisms, and the second transfer mechanism is a right-angle transfer mechanism. This is only an example of the specific implementation scheme of this embodiment and does not represent a limitation thereto. For example, according to the turning requirements of the material box on the first sorting line 10 and the second sorting line 20 and the layout space at the turning point, a lifting transfer mechanism or a right-angle transfer mechanism can be selectively set at each turning point.

實施例二 Implementation Example 2

如圖5所示,本公開實施例提供了一種揀選方法,此揀選方法基於實施例一中的分揀系統所實施,其包括以下步驟: As shown in FIG5 , the disclosed embodiment provides a picking method, which is implemented based on the sorting system in the first embodiment and includes the following steps:

步驟S100:確定分揀料箱對應的揀選位。 Step S100: Determine the picking position corresponding to the sorting box.

具體地,分揀系統獲取待揀選貨物訂單資訊,並將貨物訂單資訊傳輸至分揀系統的伺服器,伺服器根據貨物訂單資訊,將貨物訂單下發至揀選位,進而確定貨物訂單對應的待分揀料箱對應的揀選位。例如待分揀料箱的揀選位為第一揀選位16和/或第二揀選位26。 Specifically, the sorting system obtains the order information of the goods to be sorted, and transmits the order information to the server of the sorting system. The server sends the order to the sorting position according to the order information, and then determines the sorting position corresponding to the material box to be sorted corresponding to the order. For example, the picking position of the material box to be sorted is the first picking position 16 and/or the second picking position 26.

步驟S200:根據揀選位確定待分揀料箱對應的目標卸料口。 Step S200: Determine the target discharge port corresponding to the material box to be sorted according to the sorting position.

具體地,分揀系統的伺服器根據貨物訂單資訊確定待分揀料箱的揀選位後,並確定揀選位對應的目標卸料口;目標卸料口包括第一卸料口和第二卸料口,第一卸料口可與第一分揀線10的第一分揀入口對接,將待分揀料箱傳輸至第一揀選位16和/或第二揀選位26,第二卸料口可與第二分揀線20的第二分揀入口對接,將待分揀料箱傳輸至第二揀選位26。 Specifically, the server of the sorting system determines the sorting position of the to-be-sorted material box according to the cargo order information, and determines the target discharge port corresponding to the sorting position; the target discharge port includes a first discharge port and a second discharge port, the first discharge port can be connected to the first sorting entrance of the first sorting line 10, and the to-be-sorted material box is transferred to the first sorting position 16 and/or the second sorting position 26, and the second discharge port can be connected to the second sorting entrance of the second sorting line 20, and the to-be-sorted material box is transferred to the second sorting position 26.

需要說明的是,當待分揀料箱的目標卸料口確定後,相應的分揀後的料箱的目標上料口也隨之確定,例如,若目標卸料口為第一卸料口,相應的目標出料口為第一上料口。 It should be noted that when the target discharge port of the material box to be sorted is determined, the target loading port of the corresponding sorted material box is also determined accordingly. For example, if the target discharge port is the first discharge port, the corresponding target discharge port is the first loading port.

示例性地,在一種實施例中,當揀選位為第一揀選位16時,則確定待分揀料箱的目標卸料口為第一卸料口,經過分揀後的料箱對應的目標上料口為上料機500的第一上料口,且第一卸料口和第一上料口分別對應第一分揀線10,第一分揀線10的第一分揀入口與第一卸料口對接,第一分揀出口與第一上料口對接。 For example, in one embodiment, when the sorting position is the first sorting position 16, the target discharge port of the material box to be sorted is determined to be the first discharge port, and the target loading port corresponding to the material box after sorting is the first loading port of the loading machine 500, and the first discharge port and the first loading port correspond to the first sorting line 10 respectively, the first sorting inlet of the first sorting line 10 is connected to the first discharge port, and the first sorting outlet is connected to the first loading port.

例如,當揀選位為第一揀選位16時,料箱在第一分揀線10上確定的移動路線為:經第一分揀入口進入第一分揀線10,並依次通過第一導入段11、第一傳輸段12、第二傳輸段13、爬坡段14和第一匯出段15,並通過第一分揀出口移出第一分揀線10,從而料箱完成第一揀選位16的分揀。 For example, when the picking position is the first picking position 16, the moving route determined by the material box on the first sorting line 10 is: entering the first sorting line 10 through the first sorting entrance, and passing through the first introduction section 11, the first transmission section 12, the second transmission section 13, the climbing section 14 and the first export section 15 in sequence, and moving out of the first sorting line 10 through the first sorting outlet, so that the material box completes the sorting of the first picking position 16.

在另一種實施例中,當揀選位為第二揀選位26時,則確定待分揀料箱的目標卸料口為第二卸料口;經過分揀後的料箱對應的目標上料口為上料機500的第二上料口,且第二卸料口、第二上料口分別對應第二分揀線20,第二分揀線20的第二分揀入口與第二卸料口對接,第二分揀出口與第二上料口對接。 In another embodiment, when the picking position is the second picking position 26, the target discharge port of the material box to be sorted is determined to be the second discharge port; the target loading port corresponding to the material box after sorting is the second loading port of the loading machine 500, and the second discharge port and the second loading port correspond to the second sorting line 20 respectively, the second sorting entrance of the second sorting line 20 is connected to the second discharge port, and the second sorting exit is connected to the second loading port.

例如,當揀選位為第二揀選位26時,料箱在第二分揀線20上確定的移動路線為:經第二分揀入口進入第二分揀線20,並依次通過第二導入段21、第三傳輸段22、下坡段23、第四傳輸段24和第一匯出段15,並通過第二分揀出口移出第二分揀線20,從而料箱完成第二揀選位26的分揀。 For example, when the picking position is the second picking position 26, the moving route determined by the material box on the second sorting line 20 is: entering the second sorting line 20 through the second sorting entrance, and passing through the second introduction section 21, the third transmission section 22, the downhill section 23, the fourth transmission section 24 and the first export section 15 in sequence, and moving out of the second sorting line 20 through the second sorting outlet, so that the material box completes the sorting of the second picking position 26.

在又一實施例中,當揀選位為第一揀選位16和第二揀選位26後,則確定待分揀料箱的目標卸料口為第一卸料口;經分揀後的料箱對應的目標上料口為第二上料口,其中第一卸料口與第一分揀線10的第一分揀入口對接,第二上料口與第二分揀線20的第二分揀出口對接。 In another embodiment, when the picking positions are the first picking position 16 and the second picking position 26, the target discharge port of the material box to be sorted is determined to be the first discharge port; the target loading port corresponding to the material box after sorting is the second loading port, wherein the first discharge port is connected to the first sorting inlet of the first sorting line 10, and the second loading port is connected to the second sorting outlet of the second sorting line 20.

例如,當揀選位為第一揀選位16、第二揀選位26時,料箱確定的移動路線為:經第一分揀入口進入第一分揀線10,並依次通過第一導入段11、第一傳輸段12、第二傳輸段13,並通過第三移載機構由第二傳輸段13進入第二分揀線20。 For example, when the picking positions are the first picking position 16 and the second picking position 26, the moving route of the material box is: entering the first sorting line 10 through the first sorting entrance, and passing through the first introduction section 11, the first transmission section 12, the second transmission section 13 in sequence, and entering the second sorting line 20 from the second transmission section 13 through the third transfer mechanism.

在第二分揀線20上的移動路線為:依次經過第四傳輸段24和第二匯出段25,並通過第二分揀出口移出第二分揀線20,從而料箱完成第一揀選位16、第二揀選位26的分揀;即當揀選位為第一揀選位16和第二揀選位26,待分揀料箱的運行路線為依次通過第一導入段11、第一傳輸段12、第二傳輸段13、第三移載機構、第四傳輸段24和第二匯出段25。 The moving route on the second sorting line 20 is: passing through the fourth transmission section 24 and the second export section 25 in sequence, and moving out of the second sorting line 20 through the second sorting outlet, so that the material box completes the sorting of the first picking position 16 and the second picking position 26; that is, when the picking positions are the first picking position 16 and the second picking position 26, the running route of the material box to be sorted is to pass through the first introduction section 11, the first transmission section 12, the second transmission section 13, the third transfer mechanism, the fourth transmission section 24 and the second export section 25 in sequence.

步驟S300:控制卸料機400將待分揀料箱通過目標卸料口,傳輸至目標卸料口對應的分揀入口。 Step S300: Control the unloader 400 to transfer the material box to be sorted through the target unloading port to the sorting entrance corresponding to the target unloading port.

具體地,卸料機400配置為根據指令,將其目標卸料口與對應的分揀入口相對,以使料箱通過目標卸料口傳輸至與其相對應的分揀入口,從而使料箱按照設定的運行路線,移動至相應的揀選位。 Specifically, the unloader 400 is configured to align its target unloading port with the corresponding sorting port according to the instruction, so that the material box is transmitted to the corresponding sorting port through the target unloading port, so that the material box moves to the corresponding sorting position according to the set operation route.

在上述實施例的基礎上,本公開實施例提供的揀選方法,還包括:當待分揀料箱在第一揀選位16揀選完成後,根據第二傳輸段13上的讀碼器的讀取結果判斷待分揀料箱是否為第二揀選位26對應的料箱,根據判斷結果控制料箱沿第一分揀線10繼續移動或者將料箱轉移至第二分揀線20的第二揀選位26進行揀選。如此設置,與料箱需要分別從兩個分揀口進入兩個不同的分揀位相比,本公開實施例可使料箱僅通過一次進入分揀口,可實現對料箱在第一揀選位16和第二揀選位26進行分揀,提升料箱的揀選效率。 On the basis of the above-mentioned embodiments, the picking method provided by the disclosed embodiments further includes: after the material box to be sorted is sorted at the first picking position 16, judging whether the material box to be sorted is the material box corresponding to the second picking position 26 according to the reading result of the code reader on the second transmission section 13, and controlling the material box to continue moving along the first sorting line 10 or transferring the material box to the second picking position 26 of the second sorting line 20 for picking according to the judgment result. With this arrangement, compared with the need for the material box to enter two different sorting positions from two sorting ports respectively, the disclosed embodiment allows the material box to enter the sorting port only once, and can realize the sorting of the material box at the first sorting position 16 and the second sorting position 26, thereby improving the sorting efficiency of the material box.

具體地,當待分揀料箱在第一揀選位16揀選完成後,可經過第一移載機構進入第二傳輸段13,第二傳輸段13設置有讀碼器,可利用讀碼器對料箱的標籤進行識別,根據讀碼器的讀取結果判斷該料箱是否 需要經過第二揀選位26進行揀選。 Specifically, after the material box to be sorted is sorted at the first picking position 16, it can enter the second transmission section 13 through the first transfer mechanism. The second transmission section 13 is provided with a code reader, which can be used to identify the label of the material box. According to the reading result of the code reader, it is determined whether the material box needs to be sorted through the second picking position 26.

當料箱需要經過第二揀選位26進行揀選時,當料箱移動至第三移載機構時,第三移載機構動作,可將料箱從第二傳輸段13轉移至第四傳輸段24,料箱在第四傳輸段24繼續移動,並經過第二揀選位26揀選後,從第二分揀出口移出分揀平臺100,通過上料機500回庫。 When the material box needs to be sorted through the second picking position 26, when the material box moves to the third transfer mechanism, the third transfer mechanism moves to transfer the material box from the second transmission section 13 to the fourth transmission section 24. The material box continues to move in the fourth transmission section 24, and after being sorted through the second picking position 26, it moves out of the sorting platform 100 from the second sorting outlet and returns to the warehouse through the loader 500.

當料箱不需要經過第二揀選位26進行揀選時,則料箱需繼續在沿第一分揀線10移動,即料箱需要依次通過第二傳輸段13、爬坡段14和第一匯出段15,並由第一分揀出口移出分揀平臺100,通過上料機500回庫。 When the material box does not need to pass through the second picking position 26 for picking, the material box needs to continue to move along the first sorting line 10, that is, the material box needs to pass through the second transmission section 13, the climbing section 14 and the first export section 15 in sequence, and move out of the sorting platform 100 from the first sorting outlet and return to the warehouse through the loader 500.

本公開實施例提供的揀選方法,還包括利用讀碼器對料箱的標籤進行識別,若讀碼器無法識別料箱的標籤,則確定該料箱為異常料箱,並控制料箱運輸至異常料箱出口27。如此設置,可將異常料箱從異常料箱出口27移出分揀平臺100,可避免料箱在分揀平臺上移動出現時出現擁堵現象,進一步提升料箱的在分揀平臺100上的流量,提升揀選效率。 The sorting method provided by the disclosed embodiment also includes using a barcode reader to identify the label of the material box. If the barcode reader cannot identify the label of the material box, the material box is determined to be an abnormal material box, and the material box is controlled to be transported to the abnormal material box outlet 27. In this way, the abnormal material box can be moved out of the sorting platform 100 from the abnormal material box outlet 27, which can avoid congestion when the material box moves on the sorting platform, further improve the flow of the material box on the sorting platform 100, and improve the sorting efficiency.

具體地,第一分揀線10和第二分揀線20上設置有多個讀碼器,多個讀碼器分別間隔設置在第一分揀線10和第二分揀線20上。異常料箱出口27設置在第二分揀線20的第四傳輸段24上,對於位於第二分揀線20上的料箱,可利用設置在第二分揀入口與異常料箱出口27之間的讀碼器識別料箱的標籤,並判斷該料箱是否為異常料箱,若是,當異常料箱移動至第四傳輸段24的第四移載機構處,第四移載機構動作並能夠將異常料箱運輸至異常料箱出口27。 Specifically, a plurality of code readers are arranged on the first sorting line 10 and the second sorting line 20, and the plurality of code readers are arranged on the first sorting line 10 and the second sorting line 20 at intervals. The abnormal material box outlet 27 is arranged on the fourth transmission section 24 of the second sorting line 20. For the material box located on the second sorting line 20, the code reader arranged between the second sorting entrance and the abnormal material box outlet 27 can be used to identify the label of the material box and judge whether the material box is an abnormal material box. If so, when the abnormal material box moves to the fourth transfer mechanism of the fourth transmission section 24, the fourth transfer mechanism is actuated and can transport the abnormal material box to the abnormal material box outlet 27.

進一步地,對於位於第一分揀線10上的料箱,可利用設置在第一分揀入口與第三移載機構之間的讀碼器對料箱的標籤進行識別,例 如可利用設置在第一傳輸段上的讀碼器對料箱的標籤進行識別,並判斷該料箱是否為異常料箱。若該料箱為異常料箱,當異常料箱移動至第三移載機構處,第三移載機構動作可使該異常料箱從第二傳輸段轉移至第四傳輸段,異常料箱在第四傳輸段繼續移動,當異常料箱移動至第四傳輸段24的第四移載機構處,第四移載機構動作且能夠將異常料箱運輸至異常料箱出口27。 Furthermore, for the material box located on the first sorting line 10, the label of the material box can be identified by using the barcode reader arranged between the first sorting entrance and the third transfer mechanism. For example, the label of the material box can be identified by using the barcode reader arranged on the first transmission section, and it can be determined whether the material box is an abnormal material box. If the material box is an abnormal material box, when the abnormal material box moves to the third transfer mechanism, the third transfer mechanism can move the abnormal material box from the second transmission section to the fourth transmission section, and the abnormal material box continues to move in the fourth transmission section. When the abnormal material box moves to the fourth transfer mechanism of the fourth transmission section 24, the fourth transfer mechanism moves and can transport the abnormal material box to the abnormal material box outlet 27.

應當指出,在說明書中提到的"一個實施例"、"實施例"、"示例性實施例"、"一些實施例"等表示所述的實施例可以包括特定特徵、結構或特性,但未必每個實施例都包括該特定特徵、結構或特性。此外,這樣的短語未必是指同一實施例。此外,在結合實施例描述特定特徵、結構或特性時,結合明確或未明確描述的其他實施例實現這樣的特徵、結構或特性處於本領域技術人員的知識範圍之內。 It should be noted that "one embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the embodiment described may include a specific feature, structure or characteristic, but not every embodiment may include the specific feature, structure or characteristic. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it is within the knowledge of a person skilled in the art to implement such a feature, structure or characteristic in conjunction with other embodiments, whether explicitly or not explicitly described.

一般而言,應當至少部分地由語境下的使用來理解術語。例如,至少部分地根據語境,文中使用的術語"一個或多個"可以用於描述單數的意義的任何特徵、結構或特性,或者可以用於描述複數的意義的特徵、結構或特性的組合。類似地,至少部分地根據語境,還可以將諸如"一"或"所述"的術語理解為傳達單數用法或者傳達複數用法。 Generally speaking, terms should be understood, at least in part, by the context in which they are used. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, at least in part depending on the context. Similarly, terms such as "a" or "the" may also be understood to convey singular usage or plural usage, at least in part depending on the context.

應當容易地理解,應當按照最寬的方式解釋本公開中的"在……上"、"在……以上"和"在……之上",以使得"在……上"不僅意味著"直接處於某物上",還包括"在某物上"且其間具有中間特徵或層的含義,並且"在……以上"或者"在……之上"不僅包括"在某物以上"或"之上"的含義,還可以包括"在某物以上"或"之上"且其間沒有中間特徵或層(即,直接處於某物上)的含義。 It should be readily understood that "on", "above" and "over" in this disclosure should be interpreted in the broadest manner, so that "on" means not only "directly on something", but also includes the meaning of "on something" with an intervening feature or layer, and "above" or "over" includes not only the meaning of "above" or "over", but also includes the meaning of "above" or "over" with no intervening features or layers (i.e., directly on something).

最後應說明的是:以上各實施例僅用以說明本公開的技術方案,而非對其限制;儘管參照前述各實施例對本公開進行了詳細的說明,本領域的普通技術人員應當理解:其依然可以對前述各實施例所記載的技術方案進行修改,或者對其中部分或者全部技術特徵進行等同替換;而這些修改或者替換,並不使相應技術方案的本質脫離本公開各實施例技術方案的範圍。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure, rather than to limit them. Although this disclosure is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions described in the above embodiments, or replace part or all of the technical features therein with equivalent ones; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of this disclosure.

10:第一分揀線 10: First sorting line

11:第一導入段 11: First introduction section

12:第一傳輸段 12: First transmission segment

13:第二傳輸段 13: Second transmission segment

14:爬坡段 14: Climbing section

15:第一匯出段 15: First export segment

20:第二分揀線 20: Second sorting line

21:第二導入段 21: Second introduction section

22:第三傳輸段 22: The third transmission segment

23:下坡段 23: Downhill section

24:第四傳輸段 24: The fourth transmission segment

25:第二匯出段 25: Second export segment

100:分揀平臺 100: Sorting platform

101:承載架 101:Carrier

102:傳動機構 102: Transmission mechanism

Claims (22)

一種分揀平臺,其特徵在於,包括承載架以及設置在承載架上的傳動機構,所述傳動機構用於使料箱在所述承載架上移動,所述傳動機構包括第一分揀線和第二分揀線;所述第一分揀線具有第一分揀入口、第一分揀出口及第一揀選位,所述第一揀選位設置在所述第一分揀入口和所述第一分揀出口之間;所述第二分揀線具有第二分揀入口、第二分揀出口及第二揀選位,所述第二揀選位設置在所述第二分揀入口和所述第二分揀出口之間;所述第一分揀入口設置於所述第二分揀入口的下方,所述第一分揀出口設置於所述第二分揀出口的上方,且所述第一揀選位和所述第二揀選位均位於所述承載架的同一側,所述第一揀選位和所述第二揀選位位於同一高度。 A sorting platform, characterized in that it comprises a support frame and a transmission mechanism arranged on the support frame, wherein the transmission mechanism is used to move a material box on the support frame, and the transmission mechanism comprises a first sorting line and a second sorting line; the first sorting line has a first sorting inlet, a first sorting outlet and a first picking position, and the first picking position is arranged between the first sorting inlet and the first sorting outlet; the second sorting line has a second A sorting entrance, a second sorting exit and a second sorting position, wherein the second sorting position is arranged between the second sorting entrance and the second sorting exit; the first sorting entrance is arranged below the second sorting entrance, the first sorting exit is arranged above the second sorting exit, and the first sorting position and the second sorting position are both located on the same side of the supporting frame, and the first sorting position and the second sorting position are located at the same height. 根據請求項1所述的分揀平臺,其中,沿所述第一分揀入口至所述第一分揀出口的方向,所述第一分揀線包括依次設置的第一導入段、第一傳輸段、第二傳輸段、爬坡段和第一匯出段;所述第一導入段用於將所述料箱引至所述第一分揀線,所述第一匯出段用於將所述料箱匯出所述第一分揀線;所述第二傳輸段和所述爬坡段同側設置,且兩者均位於所述第一傳輸段的同一側。 According to the sorting platform described in claim 1, wherein, along the direction from the first sorting entrance to the first sorting exit, the first sorting line includes a first introduction section, a first transmission section, a second transmission section, a climbing section and a first export section arranged in sequence; the first introduction section is used to lead the material box to the first sorting line, and the first export section is used to export the material box out of the first sorting line; the second transmission section and the climbing section are arranged on the same side, and both are located on the same side of the first transmission section. 根據請求項2所述的分揀平臺,其中,所述第一揀選位設置在所述第 一傳輸段上;所述傳動機構包括設置於所述第一傳輸段上的多個傳動輥,多個所述傳動輥傾斜且間隔佈置,以使所述料箱在所述第一傳輸段上傳輸時,所述料箱可朝向外側傾斜。 According to the sorting platform described in claim 2, the first picking position is arranged on the first transmission section; the transmission mechanism includes a plurality of transmission rollers arranged on the first transmission section, and the plurality of transmission rollers are inclined and arranged at intervals so that when the material box is transmitted on the first transmission section, the material box can be inclined toward the outside. 根據請求項3所述的分揀平臺,其中,所述傳動機構還包括第一移載機構;所述第一移載機構設置在所述第一傳輸段上,所述第一移載機構用於將所述料箱從所述第一傳輸段轉移至所述第二傳輸段。 According to the sorting platform described in claim 3, the transmission mechanism further includes a first transfer mechanism; the first transfer mechanism is arranged on the first transmission section, and the first transfer mechanism is used to transfer the material box from the first transmission section to the second transmission section. 根據請求項2所述的分揀平臺,其中,所述傳動機構包括第一傳動帶和第二移載機構;所述第一傳動帶佈置在所述爬坡段,所述第二移載機構設置在所述第一匯出段靠近所述爬坡段的一端,且所述第二移載機構用於將所述料箱從所述爬坡段轉移至所述第一匯出段。 According to the sorting platform described in claim 2, the transmission mechanism includes a first transmission belt and a second transfer mechanism; the first transmission belt is arranged in the climbing section, the second transfer mechanism is arranged at one end of the first export section close to the climbing section, and the second transfer mechanism is used to transfer the material box from the climbing section to the first export section. 根據請求項2至5中任一項所述的分揀平臺,其中,沿所述第二分揀入口至所述第二分揀出口的方向,所述第二分揀線包括依次設置的第二導入段、第三傳輸段、下坡段、第四傳輸段和第二匯出段;所述第二導入段位於所述第一導入段的上方,且所述第二導入段用於將所述料箱引至所述第二分揀線;所述第二匯出段位於所述第一匯出段的下方,且所述第二匯出段用於將所述料箱匯出所述第二分揀線;所述第三傳輸段位於所述第一傳輸段的一側,且兩者位於不同高度 上,所述第三傳輸段與所述第二傳輸段同側設置;所述下坡段和所述第四傳輸段與所述第一傳輸段同側設置。 According to any one of claims 2 to 5, the sorting platform, wherein, along the direction from the second sorting entrance to the second sorting exit, the second sorting line comprises a second introduction section, a third transmission section, a downhill section, a fourth transmission section and a second export section arranged in sequence; the second introduction section is located above the first introduction section, and the second introduction section is used to guide the material box to the second sorting line; the second export section is located below the first export section, and the second export section is used to export the material box out of the second sorting line; the third transmission section is located on one side of the first transmission section, and the two are located at different heights, and the third transmission section is arranged on the same side as the second transmission section; the downhill section and the fourth transmission section are arranged on the same side as the first transmission section. 根據請求項6所述的分揀平臺,其中,所述第二揀選位設置在所述第四傳輸段上;所述傳動機構包括設置在所述第四傳輸段上的多個傳動輥,多個所述傳動輥水準且間隔設置。 According to the sorting platform described in claim 6, the second picking position is arranged on the fourth transmission section; the transmission mechanism includes a plurality of transmission rollers arranged on the fourth transmission section, and the plurality of transmission rollers are arranged horizontally and at intervals. 根據請求項7所述的分揀平臺,其中,所述傳動機構還包括第三移載機構;所述第三移載機構設置在所述第二傳輸段上,所述第三移載機構用於將所述料箱從所述第二傳輸段轉移至所述第四傳輸段。 According to the sorting platform described in claim 7, the transmission mechanism further includes a third transfer mechanism; the third transfer mechanism is arranged on the second transmission section, and the third transfer mechanism is used to transfer the material box from the second transmission section to the fourth transmission section. 根據請求項6所述的分揀平臺,其中,所述傳動機構還包括設置在所述下坡段中的第二傳動帶或多個間隔設置的傳動輥。 According to the sorting platform described in claim 6, the transmission mechanism further includes a second transmission belt or a plurality of transmission rollers arranged at intervals arranged in the downhill section. 根據請求項6所述的分揀平臺,其中,所述第一導入段、所述第一傳輸段、所述第二傳輸段、所述第四傳輸段以及所述第二匯出段位於同一高度上;所述第二導入段、所述第三傳輸段及所述第一匯出段位於同一高度上。 According to the sorting platform described in claim 6, the first introduction section, the first transmission section, the second transmission section, the fourth transmission section and the second export section are located at the same height; the second introduction section, the third transmission section and the first export section are located at the same height. 根據請求項6所述的分揀平臺,其中,所述傳動機構還包括第四移載 機構;所述第四傳輸段設置有異常料箱出口,所述第四移載機構設置在所述異常料箱出口處,且所述第四移載機構用於將異常料箱移出所述第一分揀線和/或所述第二分揀線。 According to the sorting platform described in claim 6, the transmission mechanism further includes a fourth transfer mechanism; the fourth transmission section is provided with an abnormal material box outlet, the fourth transfer mechanism is provided at the abnormal material box outlet, and the fourth transfer mechanism is used to move the abnormal material box out of the first sorting line and/or the second sorting line. 一種分揀系統,其特徵在於,包括卸料機、上料機以及請求項1至11中任一項所述的分揀平臺;所述卸料機、所述上料機均設置於所述分揀平臺的承載架的一側;其中,所述卸料機的第一卸料口與所述分揀平臺的第一分揀入口對接,所述卸料機的第二卸料口與所述分揀平臺的第二分揀入口對接,且所述卸料機用於將料箱放入所述第一分揀入口和所述第二分揀入口;所述上料機的第一上料口與所述分揀平臺的第一分揀出口對接,所述上料機的第二上料口與所述分揀平臺的第二分揀出口對接,且所述上料機用於將所述料箱移出所述分揀平臺。 A sorting system, characterized in that it comprises a discharger, a loader and a sorting platform as described in any one of claims 1 to 11; the discharger and the loader are both arranged on one side of the support frame of the sorting platform; wherein the first discharge port of the discharger is connected to the first sorting entrance of the sorting platform, the second discharge port of the discharger is connected to the second sorting entrance of the sorting platform, and the discharger is used to put the material box into the first sorting entrance and the second sorting entrance; the first loading port of the loader is connected to the first sorting outlet of the sorting platform, the second loading port of the loader is connected to the second sorting outlet of the sorting platform, and the loader is used to move the material box out of the sorting platform. 根據請求項12所述的分揀系統,其中,所述分揀系統還包括與所述卸料機和所述上料機信號連接的伺服器;所述伺服器配置為根據貨物訂單資訊確定待揀選的料箱,以確定所述料箱的揀選位資訊以及向所述卸料機、所述上料機發送指令;所述卸料機配置為根據指令,所述第一卸料口與所述第一分揀入口對接,以及所述第二卸料口與所述第二分揀入口對接;所述上料機配置為根據指令,所述第一上料口與所述第一分揀出口對接,所述第二上料口與所述第二分揀出口對接。 According to the sorting system described in claim 12, the sorting system further includes a server connected to the unloader and the loader by signal; the server is configured to determine the material box to be selected according to the cargo order information, so as to determine the selection position information of the material box and send instructions to the unloader and the loader; the unloader is configured to connect the first unloading port with the first sorting entrance and the second unloading port with the second sorting entrance according to the instruction; the loader is configured to connect the first loading port with the first sorting exit and the second loading port with the second sorting exit according to the instruction. 根據請求項13所述的分揀系統,其中,所述分揀系統還包括與所述伺服器信號連接的輔助元件;所述輔助元件包括顯示器、掃碼器以及讀碼器,其中每個所述料箱配置有至少一個標籤,且所述標籤能夠被所述掃碼器和所述讀碼器識別;所述第一揀選位和所述第二揀選位均設置有所述顯示器和所述掃碼器,其中所述顯示器與所述掃碼器信號連接,以使被所述掃碼器所識別的料箱中的待揀選貨物資訊在所述顯示器中顯示。 According to claim 13, the sorting system further comprises an auxiliary element connected to the server signal; the auxiliary element comprises a display, a scanner and a reader, wherein each of the bins is provided with at least one label, and the label can be identified by the scanner and the reader; the first picking position and the second picking position are both provided with the display and the scanner, wherein the display is connected to the scanner signal so that the information of the goods to be picked in the bin identified by the scanner is displayed on the display. 根據請求項12所述的分揀系統,其中,所述分揀系統還包括第一播種牆、第二播種牆;所述第一播種牆靠近所述分揀平臺的第一揀選位設置,並且所述第一播種牆位於所述承載架的一側;所述第二播種牆靠近所述分揀平臺的第二揀選位設置,並且所述第二播種牆位於所述承載架的一側。 According to the sorting system described in claim 12, the sorting system further includes a first seeding wall and a second seeding wall; the first seeding wall is arranged near the first picking position of the sorting platform, and the first seeding wall is located on one side of the supporting frame; the second seeding wall is arranged near the second picking position of the sorting platform, and the second seeding wall is located on one side of the supporting frame. 一種揀選方法,其基於請求項12至15中任一項所述的分揀系統,其特徵在於,包括:確定待分揀料箱對應的揀選位;根據所述揀選位確定所述待分揀料箱對應的目標卸料口;控制卸料機將所述待分揀料箱通過所述目標卸料口,傳輸至所述目標卸料口對應的分揀入口。 A sorting method, based on the sorting system described in any one of claims 12 to 15, is characterized in that it includes: determining a sorting position corresponding to a material box to be sorted; determining a target discharge port corresponding to the material box to be sorted according to the sorting position; and controlling a discharger to transfer the material box to be sorted through the target discharge port to a sorting entrance corresponding to the target discharge port. 根據請求項16所述的揀選方法,其中,所述根據所述揀選位確定所述待分揀料箱對應的目標卸料口,包括:當所述揀選位為第一揀選位時,確定所述待分揀料箱對應第一卸料口;當所述揀選位為第二揀選位時,確定所述待分揀料箱對應第二卸料口;當所述揀選位為所述第一揀選位和所述第二揀選位時,確定所述待分揀料箱對應所述第一卸料口。 According to the picking method described in claim 16, the step of determining the target discharge port corresponding to the material box to be sorted according to the picking position includes: when the picking position is the first picking position, determining that the material box to be sorted corresponds to the first discharge port; when the picking position is the second picking position, determining that the material box to be sorted corresponds to the second discharge port; when the picking position is the first picking position and the second picking position, determining that the material box to be sorted corresponds to the first discharge port. 根據請求項17所述的揀選方法,其中,當所述揀選位為第一揀選位,所述待分揀料箱對應第一卸料口時,所述待分揀料箱的運行路線為依次通過第一導入段、第一傳輸段、第二傳輸段、爬坡段和第一匯出段。 According to the picking method described in claim 17, when the picking position is the first picking position and the material box to be sorted corresponds to the first discharge port, the running route of the material box to be sorted is to pass through the first introduction section, the first transmission section, the second transmission section, the climbing section and the first export section in sequence. 根據請求項17所述的揀選方法,其中,當所述揀選位為第二揀選位,所述待分揀料箱對應第二卸料口時,所述待分揀料箱的運行路線為依次通過第二導入段、第三傳輸段、下坡段、第四傳輸段和第二匯出段。 According to the picking method described in claim 17, when the picking position is the second picking position and the material box to be sorted corresponds to the second discharge port, the running route of the material box to be sorted is to pass through the second introduction section, the third transmission section, the downhill section, the fourth transmission section and the second export section in sequence. 根據請求項17所述的揀選方法,其中,當所述揀選位為所述第一揀選位和所述第二揀選位,所述待分揀料箱對應所述第一卸料口時,所述待分揀料箱的運行路線為依次通過第一導入段、第一傳輸段、第二傳輸段、第三移載機構、第四傳輸段和第二匯出段。 According to the picking method described in claim 17, when the picking positions are the first picking positions and the second picking positions, and the material box to be sorted corresponds to the first discharge port, the running route of the material box to be sorted is to pass through the first introduction section, the first transmission section, the second transmission section, the third transfer mechanism, the fourth transmission section and the second export section in sequence. 根據請求項17所述的揀選方法,其中,所述揀選方法還包括: 當所述待分揀料箱在所述第一揀選位揀選完成後,根據第二傳輸段上的讀碼器的讀取結果判斷所述待分揀料箱是否為所述第二揀選位對應的料箱;當所述待分揀料箱為所述第二揀選位對應的料箱時,確定所述待分揀料箱對應的運行路線為通過第三移載機構到達第四傳輸段,以使第二揀選位進行揀選;當所述待分揀料箱不是所述第二揀選位對應的料箱時,確定所述待分揀料箱對應的運行路線為通過爬坡段到達第一匯出段,以通過上料機進行回庫處理。 According to the picking method described in claim 17, the picking method further includes: When the material box to be sorted is sorted at the first picking position, judging whether the material box to be sorted is the material box corresponding to the second picking position according to the reading result of the code reader on the second transmission section; when the material box to be sorted is the material box corresponding to the second picking position, determining the running route corresponding to the material box to be sorted is to reach the fourth transmission section through the third transfer mechanism so that the second picking position performs picking; when the material box to be sorted is not the material box corresponding to the second picking position, determining the running route corresponding to the material box to be sorted is to reach the first export section through the climbing section so that it can be returned to the warehouse through the loader. 根據請求項16至21中任一項所述的揀選方法,其中,所述揀選方法還包括:當傳動機構上的讀碼器無法識別所述傳動機構上待分揀料箱的料箱碼時,則將所述待分揀料箱確定為異常料箱,控制所述異常料箱運輸至異常料箱出口。 According to any one of claim items 16 to 21, the picking method further comprises: when the code reader on the transmission mechanism cannot identify the bin code of the bin to be sorted on the transmission mechanism, the bin to be sorted is determined to be an abnormal bin, and the abnormal bin is controlled to be transported to the abnormal bin outlet.
TW112122105A 2022-06-30 2023-06-14 Sorting platform, sorting system and sorting method TWI884464B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210761571.1 2022-06-30
CN202210761571.1A CN115156068B (en) 2022-06-30 2022-06-30 Sorting platform, sorting system and picking methods

Publications (2)

Publication Number Publication Date
TW202410979A TW202410979A (en) 2024-03-16
TWI884464B true TWI884464B (en) 2025-05-21

Family

ID=83489199

Family Applications (1)

Application Number Title Priority Date Filing Date
TW112122105A TWI884464B (en) 2022-06-30 2023-06-14 Sorting platform, sorting system and sorting method

Country Status (2)

Country Link
CN (1) CN115156068B (en)
TW (1) TWI884464B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024001702A1 (en) * 2022-06-30 2024-01-04 深圳市海柔创新科技有限公司 Sorting platform, sorting system and selecting method
CN117246671A (en) * 2023-10-20 2023-12-19 深圳市海柔创新科技有限公司 Conveyor mechanism and picking system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001012348A1 (en) * 1999-08-13 2001-02-22 Siemens Aktiengesellschaft Automatic tray handling system for sorter
WO2019132012A1 (en) * 2017-12-28 2019-07-04 伊東電機株式会社 Article integration device, article-stacking device, and article accommodating device
CN215198284U (en) * 2021-04-27 2021-12-17 深圳市欣视景科技股份有限公司 Sorting equipment

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT511867A1 (en) * 2011-09-05 2013-03-15 Tgw Mechanics Gmbh PICKING STATION AND METHOD OF PICKING ARTICLES OUT OF LOADING TOOLS
CN203991334U (en) * 2014-07-09 2014-12-10 广州市数峰电子科技有限公司 A kind of old and useless article sorting equipment
CN110841924B (en) * 2019-10-30 2024-02-09 苏州金峰物联网技术有限公司 Multi-layer crossed belt sorting equipment and sorting method thereof
CN213943974U (en) * 2020-07-08 2021-08-13 深圳蓝胖子机器智能有限公司 an item sorting system
CN216561833U (en) * 2021-03-31 2022-05-17 深圳市海柔创新科技有限公司 Sorting device, tipping robot and logistics sorting system
CN214410068U (en) * 2021-03-31 2021-10-15 深圳市海柔创新科技有限公司 Logistics sorting system
CN216425639U (en) * 2021-11-11 2022-05-03 深圳市海柔创新科技有限公司 Cargo Conveying System
CN217700173U (en) * 2022-06-30 2022-11-01 深圳市海柔创新科技有限公司 Sorting platform and sorting system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001012348A1 (en) * 1999-08-13 2001-02-22 Siemens Aktiengesellschaft Automatic tray handling system for sorter
WO2019132012A1 (en) * 2017-12-28 2019-07-04 伊東電機株式会社 Article integration device, article-stacking device, and article accommodating device
CN215198284U (en) * 2021-04-27 2021-12-17 深圳市欣视景科技股份有限公司 Sorting equipment

Also Published As

Publication number Publication date
CN115156068A (en) 2022-10-11
TW202410979A (en) 2024-03-16
CN115156068B (en) 2025-11-25

Similar Documents

Publication Publication Date Title
CN112218806B (en) Storage system
TWI884464B (en) Sorting platform, sorting system and sorting method
US20230057925A1 (en) Storage system
JP2015524374A (en) Method for providing a transport unit from a storage facility
CN216425639U (en) Cargo Conveying System
TWI854354B (en) Freight transport system and freight transport method
CN117622749B (en) Storage system, warehouse, storage system control methods and storage media
CN111731731A (en) case picking system
TW202506521A (en) Logistics system and control method thereof
WO2019238698A1 (en) Storage system
WO2025112969A1 (en) Workstation, warehousing system and workstation control method
CN221458798U (en) Workstation and storage system
WO2024001702A1 (en) Sorting platform, sorting system and selecting method
CN217700173U (en) Sorting platform and sorting system
WO2014067177A1 (en) Cassette conveying device and method
CN113247508B (en) Robot avoiding method, control terminal and automatic cargo sorting system
CN112478342B (en) Conveying device
KR20080075490A (en) Stocker
CN221458799U (en) Workstation and warehouse system
CN221458797U (en) Three-dimensional storage mechanism, workstation and warehouse system
CN117522288A (en) Order processing method, storage medium, workstation and warehousing system
CN210012195U (en) A variable-speed dual-channel steering shuttle automatic logistics device
JP2018115040A (en) Stacker crane and gathering method of stacker crane
CN208181927U (en) A kind of vertical warehouse of novel automatic
CN117429793A (en) Sorting mechanisms, workstations and warehousing systems