TWI854354B - Freight transport system and freight transport method - Google Patents
Freight transport system and freight transport method Download PDFInfo
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- TWI854354B TWI854354B TW111142833A TW111142833A TWI854354B TW I854354 B TWI854354 B TW I854354B TW 111142833 A TW111142833 A TW 111142833A TW 111142833 A TW111142833 A TW 111142833A TW I854354 B TWI854354 B TW I854354B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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Abstract
本公開提供一種貨物輸送系統和貨物輸送方法,涉及智慧倉儲技術領域,貨物輸送系統包括閉環輸送線,閉環輸送線包括首尾依次相接的第一輸送段和第二輸送段,第一輸送段的一側間隔設置有至少兩組貨物進出口,第二輸送段的一側設置有至少兩個揀選輸送線;閉環輸送線上設置有至少三個第一移載裝置,其中兩個第一移載裝置分別位於第一輸送段的兩端;其餘第一移載裝置位於任意兩個揀選輸送線之間,且,其餘第一移載裝置位於任意兩組貨物進出口之間,第一移載裝置將第二輸送段上的貨物移載至第一輸送段上,或,將第一輸送段上的貨物移載至第二輸送段上。本公開的貨物輸送系統和貨物輸送方法有利於提高貨物輸送的效率。The present disclosure provides a cargo transportation system and a cargo transportation method, which relate to the field of intelligent warehousing technology. The cargo transportation system comprises a closed-loop conveyor line, and the closed-loop conveyor line comprises a first conveyor section and a second conveyor section which are connected end to end in sequence. At least two groups of cargo inlets and outlets are arranged at intervals on one side of the first conveyor section, and at least two sorting conveyor lines are arranged on one side of the second conveyor section. At least three first transfer devices are arranged on the closed-loop conveyor line, wherein two first transfer devices are respectively located at two ends of the first conveyor section; the remaining first transfer devices are located between any two sorting conveyor lines, and the remaining first transfer devices are located between any two groups of cargo inlets and outlets. The first transfer device transfers the cargo on the second conveyor section to the first conveyor section, or transfers the cargo on the first conveyor section to the second conveyor section. The cargo transportation system and cargo transportation method disclosed herein are beneficial to improving the efficiency of cargo transportation.
Description
本公開涉及智慧倉儲技術領域,特別涉及一種貨物輸送系統和貨物輸送方法。The present disclosure relates to the field of intelligent warehousing technology, and in particular to a cargo transportation system and a cargo transportation method.
隨著人工智慧技術、自動化技術和資訊技術的飛速發展,末端物流的智慧化程度也在不斷提高,而智慧倉儲是物流過程的一個重要環節。With the rapid development of artificial intelligence technology, automation technology and information technology, the intelligence level of terminal logistics is also constantly improving, and smart warehousing is an important part of the logistics process.
在智慧倉儲中,貨物輸送系統是可以實現自動化輸送作業和自動化分揀作業的主要設備,通過貨物輸送系統可以減輕人類繁重的體力勞動,並提高輸送作業和分揀作業的效率。相關技術中,貨物輸送系統包括多個U型揀選工作站,每個U型揀選工作站有貨物進口和貨物出口。工作時,需要進入多個U型揀選工作站的貨物首先經由第一個U型揀選工作站的貨物進口進入第一個U型揀選工作站被揀選,完成揀選的貨物從第一個U型揀選工作站的貨物出口離開第一個U型揀選工作站,進入搬運裝置,搬運裝置將貨物搬運至下一個U型揀選工作站的貨物入口,以使貨物進入下一個U型揀選工作站繼續進行揀選。In smart warehousing, the cargo transportation system is the main equipment that can realize automated transportation and sorting operations. The cargo transportation system can reduce the heavy physical labor of humans and improve the efficiency of transportation and sorting operations. In related technologies, the cargo transportation system includes multiple U-shaped picking workstations, each of which has a cargo inlet and a cargo outlet. During operation, the goods that need to enter multiple U-shaped picking workstations first enter the first U-shaped picking workstation through the cargo entrance of the first U-shaped picking workstation to be picked. The picked goods leave the first U-shaped picking workstation from the cargo exit of the first U-shaped picking workstation and enter the handling device. The handling device transports the goods to the cargo entrance of the next U-shaped picking workstation, so that the goods enter the next U-shaped picking workstation to continue picking.
然而,上述貨物輸送系統的貨物輸送效率比較低。However, the cargo transportation efficiency of the above cargo transportation system is relatively low.
本公開實施例提供一種貨物輸送系統和貨物輸送方法,用於解決貨物輸送系統的貨物輸送效率比較低的問題。The disclosed embodiments provide a cargo transportation system and a cargo transportation method for solving the problem of low cargo transportation efficiency of the cargo transportation system.
為了實現上述目的,本公開實施例提供如下技術方案: 第一方面,本公開實施例提供一種貨物輸送系統,包括閉環輸送線,該閉環輸送線包括首尾依次相接的第一輸送段和第二輸送段,該第一輸送段和該第二輸送段的輸送方向相反;該第一輸送段的一側間隔設置有至少兩組貨物進出口,該貨物進出口包括貨物進口和貨物出口;該第二輸送段的一側設置有至少兩個揀選輸送線,該揀選輸送線的兩端間隔連接在該第二輸送段上,以使該第二輸送段上的貨物從該揀選輸送線的第一端進入該揀選輸送線,或,使該揀選輸送線上的貨物從該揀選輸送線的第二端進入該第二輸送段;該閉環輸送線上設置有至少三個第一移載裝置,其中兩個該第一移載裝置分別位於該第一輸送段的兩端;其餘該第一移載裝置位於任意兩個該揀選輸送線之間,且,其餘該第一移載裝置位於任意兩組該貨物進出口之間,該第一移載裝置將該第二輸送段上的貨物移載至該第一輸送段上,或,將該第一輸送段上的貨物移載至該第二輸送段上。 In order to achieve the above-mentioned purpose, the disclosed embodiment provides the following technical solutions: In the first aspect, the disclosed embodiment provides a cargo transportation system, including a closed-loop conveyor line, the closed-loop conveyor line including a first conveyor section and a second conveyor section connected end to end in sequence, the conveying directions of the first conveyor section and the second conveyor section are opposite; at least two groups of cargo inlets and outlets are arranged at intervals on one side of the first conveyor section, the cargo inlets and outlets include a cargo inlet and a cargo outlet; at least two picking conveyor lines are arranged at one side of the second conveyor section, the two ends of the picking conveyor lines are connected to the second conveyor section at intervals, so that the cargo on the second conveyor section enters the first end of the picking conveyor line from the first end of the picking conveyor line. The picking conveyor line, or, the goods on the picking conveyor line enter the second conveying section from the second end of the picking conveyor line; at least three first transfer devices are arranged on the closed-loop conveyor line, two of which are respectively located at the two ends of the first conveying section; the remaining first transfer devices are located between any two of the picking conveyor lines, and, the remaining first transfer devices are located between any two groups of the goods inlet and outlet, the first transfer device transfers the goods on the second conveying section to the first conveying section, or, transfers the goods on the first conveying section to the second conveying section.
如上所述的貨物輸送系統,可選的,該貨物輸送系統還包括卸料機和上料機;該卸料機設置在該貨物進口,並用於將該卸料機上的貨物移送至該貨物進口;該上料機設置在該貨物出口,並用於將該貨物出口的貨物移送至該上料機上。The cargo conveying system as described above, optionally, further comprises a discharger and a loader; the discharger is arranged at the cargo inlet and used to transfer the cargo on the discharger to the cargo inlet; the loader is arranged at the cargo outlet and used to transfer the cargo at the cargo outlet to the loader.
如上所述的貨物輸送系統,可選的,還包括搬運機器人,該搬運機器人與該卸料機對接時,該卸料機用於將該搬運機器人上的貨物移送至該卸料機上;該搬運機器人與該上料機對接時,該上料機用於將該上料機上的貨物移送至該搬運機器人上。The cargo transportation system as described above may optionally further include a handling robot. When the handling robot is docked with the unloader, the unloader is used to transfer the cargo on the handling robot to the unloader; when the handling robot is docked with the loader, the loader is used to transfer the cargo on the loader to the handling robot.
如上所述的貨物輸送系統,可選的,該貨物進口和該貨物出口鄰接設置。In the cargo transportation system as described above, optionally, the cargo inlet and the cargo outlet are arranged adjacent to each other.
如上所述的貨物輸送系統,可選的,該貨物進口和/或貨物出口設置有第二移載裝置,該第二移載裝置將該貨物出口的貨物移載至該貨物進口。As described above, in the cargo transportation system, optionally, the cargo import and/or cargo export is provided with a second transfer device, and the second transfer device transfers the cargo from the cargo export to the cargo import.
如上所述的貨物輸送系統,可選的,該貨物進口設置有上卸料一體機,該上卸料一體機用於將該上卸料一體機上的貨物移送至該貨物進口,或,該上卸料一體機用於將從該貨物出口移載至該貨物進口的貨物移送至上卸料一體機上。As described above, the cargo conveying system may optionally be provided with an integrated loading and unloading machine at the cargo entrance, and the integrated loading and unloading machine is used to transfer the cargo on the integrated loading and unloading machine to the cargo entrance, or the integrated loading and unloading machine is used to transfer the cargo transferred from the cargo exit to the cargo entrance to the integrated loading and unloading machine.
如上所述的貨物輸送系統,可選的,該揀選輸送線的第一端和該揀選輸送線的第二端沿該第二輸送段的輸送方向依次排布;或,該揀選輸送線的第二端和該揀選輸送線的第一端沿該第二輸送段的輸送方向依次排布;該揀選輸送線的輸送方向為從該揀選輸送線的第一端至該揀選輸送線的第二端。In the cargo conveying system as described above, optionally, the first end of the picking conveying line and the second end of the picking conveying line are arranged in sequence along the conveying direction of the second conveying section; or, the second end of the picking conveying line and the first end of the picking conveying line are arranged in sequence along the conveying direction of the second conveying section; the conveying direction of the picking conveying line is from the first end of the picking conveying line to the second end of the picking conveying line.
如上所述的貨物輸送系統,可選的,該揀選輸送線的第一端和該揀選輸送線的第二端之間至少間隔一個貨箱位。In the cargo conveying system as described above, optionally, there is at least one cargo box position between the first end of the picking conveying line and the second end of the picking conveying line.
如上所述的貨物輸送系統,可選的,每個該揀選輸送線的上游位置均設置有識別裝置,該識別裝置用於識別靠近該揀選輸送線的貨箱,以確定該貨箱是否需要進入該揀選輸送線。As described above, the cargo conveying system may optionally be provided with an identification device at an upstream position of each picking conveying line, and the identification device is used to identify a cargo box close to the picking conveying line to determine whether the cargo box needs to enter the picking conveying line.
如上所述的貨物輸送系統,可選的,該揀選輸送線包括兩個揀選位,兩個該揀選位之間設置有兩個相鄰的第三移載裝置;靠近該揀選輸送線的第一端的該第三移載裝置將該揀選輸送線上的貨物移載至該第二輸送段上,靠近該揀選輸送線的第二端的該第三移載裝置將該第二輸送段上的貨物移載至該揀選輸送線上。As described above, the cargo conveying system, optionally, the picking conveying line includes two picking positions, and two adjacent third transfer devices are arranged between the two picking positions; the third transfer device close to the first end of the picking conveying line transfers the cargo on the picking conveying line to the second conveying section, and the third transfer device close to the second end of the picking conveying line transfers the cargo on the second conveying section to the picking conveying line.
如上所述的貨物輸送系統,可選的,該揀選輸送線的輸送面傾斜設置,且該輸送面的遠離該第二輸送段的一側低於該輸送面的靠近該第二輸送段的一側。In the cargo conveying system as described above, optionally, the conveying surface of the picking conveying line is arranged obliquely, and a side of the conveying surface far from the second conveying section is lower than a side of the conveying surface close to the second conveying section.
如上所述的貨物輸送系統,可選的,還包括輔助輸送線,該輔助輸送線設置在該揀選輸送線的上方;該輔助輸送線的遠離該第二輸送段的一側在豎直方向上的投影,落在該揀選輸送線的遠離該第二輸送段的一側和該第二輸送段之間;該貨物輸送系統輸送的貨箱的底面為矩形,該輔助輸送線的輸送面的寬度和該貨箱底面的寬度一致,該揀選輸送線的輸送面的寬度和該貨箱底面的長度一致。The cargo conveying system as described above may optionally further include an auxiliary conveying line, which is arranged above the picking conveying line; the projection of the side of the auxiliary conveying line far from the second conveying section in the vertical direction falls between the side of the picking conveying line far from the second conveying section and the second conveying section; the bottom surface of the cargo box transported by the cargo conveying system is rectangular, the width of the conveying surface of the auxiliary conveying line is consistent with the width of the bottom surface of the cargo box, and the width of the conveying surface of the picking conveying line is consistent with the length of the bottom surface of the cargo box.
如上所述的貨物輸送系統,可選的,相鄰兩個該第一移載裝置之間設置有至少一個揀選輸送線和/或至少一組貨物進出口。As described above, the cargo transportation system may optionally include at least one picking and conveying line and/or at least one set of cargo inlets and outlets disposed between two adjacent first transfer devices.
如上所述的貨物輸送系統,可選的,該卸料機包括卸料貨架和第一升降機構,該第一升降機構設置在該卸料貨架和該貨物進口之間;該卸料貨架將該搬運機器人上的貨物移送至該卸料貨架上,該第一升降機構將該卸料貨架上的貨物移送至該貨物進口。As described above, the cargo conveying system, optionally, the unloader includes a unloading rack and a first lifting mechanism, the first lifting mechanism is arranged between the unloading rack and the cargo entrance; the unloading rack transfers the cargo on the handling robot to the unloading rack, and the first lifting mechanism transfers the cargo on the unloading rack to the cargo entrance.
如上所述的貨物輸送系統,可選的,該上料機包括上料貨架和第二升降機構,該第二升降機構設置在該上料貨架和該貨物出口之間;該第二升降機構將該貨物出口的貨物移送至該上料貨架上,該上料貨架將該上料貨架上的貨物移送至該搬運機器人上。As described above, the cargo conveying system, optionally, the loading machine includes a loading rack and a second lifting mechanism, the second lifting mechanism is arranged between the loading rack and the cargo outlet; the second lifting mechanism transfers the cargo from the cargo outlet to the loading rack, and the loading rack transfers the cargo on the loading rack to the handling robot.
如上所述的貨物輸送系統,可選的,該上卸料一體機包括上卸料貨架和第三升降機構,該第三升降機構設置在該上卸料貨架和該貨物進口之間;該上卸料一體機上料時,該第三升降機構將從該貨物出口移送至該貨物進口的貨物移送至該上卸料貨架上,該上卸料貨架將該上卸料貨架上的貨物移送至搬運機器人上;該上卸料一體機卸料時,該上卸料貨架將搬運機器人上的貨物移送至該上卸料貨架上,該第三升降機構將該上卸料貨架上的貨物移送至該貨物進口。As described above, the cargo conveying system, optionally, the loading and unloading integrated machine includes an upper unloading rack and a third lifting mechanism, and the third lifting mechanism is arranged between the upper unloading rack and the cargo entrance; when the upper unloading integrated machine is loading, the third lifting mechanism transfers the cargo from the cargo exit to the cargo entrance to the upper unloading rack, and the upper unloading rack transfers the cargo on the upper unloading rack to a handling robot; when the upper unloading integrated machine is unloading, the upper unloading rack transfers the cargo on the handling robot to the upper unloading rack, and the third lifting mechanism transfers the cargo on the upper unloading rack to the cargo entrance.
如上所述的貨物輸送系統,可選的,該搬運機器人包括移動底座和設置在該移動底座上的機器人貨架,該機器人貨架用於與上料機、卸料機或上卸料一體機對接並移送貨物。As described above, the cargo transport system, optionally, the handling robot includes a mobile base and a robot rack disposed on the mobile base, and the robot rack is used to dock with a loader, an unloader or an integrated loading and unloading machine and transfer cargo.
如上所述的貨物輸送系統,可選的,該閉環輸送線上設置有輸送輥或輸送帶,該閉環輸送線上的輸送輥或輸送帶帶動貨物沿該閉環輸送線的輸送方向移動;該揀選輸送線上設置有輸送輥或輸送帶,該揀選輸送線上的輸送輥或輸送帶帶動貨物沿該揀選輸送線的輸送方向移動。As described above, the cargo conveying system, optionally, is provided with a conveying roller or a conveying belt on the closed-loop conveying line, and the conveying roller or the conveying belt on the closed-loop conveying line drives the cargo to move along the conveying direction of the closed-loop conveying line; and is provided with a conveying roller or a conveying belt on the picking conveying line, and the conveying roller or the conveying belt on the picking conveying line drives the cargo to move along the conveying direction of the picking conveying line.
如上所述的貨物輸送系統,可選的,該第一移載裝置或該第二移載裝置為推拉杆,該推拉杆沿移載方向移送貨物。In the cargo transport system as described above, optionally, the first transfer device or the second transfer device is a push-pull rod, and the push-pull rod transfers the cargo along the transfer direction.
如上所述的貨物輸送系統,可選的,該第一移載裝置或該第二移載裝置為升降滾動件,該升降滾動件升起時,貨物支撐在該升降滾動件上,該升降滾動件帶動貨物沿移載方向移動;該升降滾動件降下時,貨物恢復輸送狀態。In the cargo transport system as described above, optionally, the first transfer device or the second transfer device is a lifting roller. When the lifting roller is raised, the cargo is supported on the lifting roller, and the lifting roller drives the cargo to move along the transfer direction; when the lifting roller is lowered, the cargo resumes the transport state.
如上所述的貨物輸送系統,可選的,該第三移載裝置為推拉杆,該推拉杆沿移載方向移送貨物。In the cargo transport system as described above, optionally, the third transfer device is a push-pull rod, and the push-pull rod transfers the cargo along the transfer direction.
如上所述的貨物輸送系統,可選的,該第三移載裝置為升降滾動件,該升降滾動件升起時,貨物支撐在該升降滾動件上,該升降滾動件帶動貨物沿移載方向移動;該升降滾動件降下時,貨物恢復輸送狀態。In the cargo transport system as described above, optionally, the third transfer device is a lifting roller. When the lifting roller is raised, the cargo is supported on the lifting roller, and the lifting roller drives the cargo to move along the transfer direction; when the lifting roller is lowered, the cargo resumes the transport state.
第二方面,本公開實施例提供一種貨物輸送方法,應用于上述任一項所述的貨物輸送系統,該貨物輸送方法包括:In a second aspect, the disclosed embodiment provides a cargo transportation method, which is applied to any of the cargo transportation systems described above, and the cargo transportation method includes:
當目標貨物在一個或多個目標揀選輸送線上完成揀選時,確定該目標貨物位於第二輸送段的位置;根據該目標貨物的位置,確定第一目標第一移載裝置,以使該目標貨物通過該第一目標第一移載裝置,進入第一輸送段,並經由任意一個目標貨物出口離開閉環輸送線。When the target cargo is picked on one or more target picking conveying lines, the target cargo is determined to be located at the second conveying section; according to the location of the target cargo, the first target first transfer device is determined so that the target cargo passes through the first target first transfer device, enters the first conveying section, and leaves the closed-loop conveying line through any target cargo exit.
如上所述的貨物輸送方法,可選的,該貨物輸送方法還包括: 根據該目標貨物的目標貨物進口,和該目標貨物對應的該一個或多個目標揀選輸送線確定第二目標第一移載裝置,以使該目標貨物經由該目標貨物進口進入該第一輸送段,並通過該第二目標第一移載裝置,進入該第二輸送段;其中,該目標貨物通過該第二目標第一移載裝置進入該第二輸送段的位置,位於該目標貨物對應的所有該目標揀選輸送線的上游;控制該目標貨物經由該第二輸送段進入該目標揀選輸送線,以使該目標揀選輸送線完成對該目標貨物的揀選操作。 The cargo transportation method as described above, optionally, further includes: Determining a second target first transfer device according to the target cargo import of the target cargo and the one or more target picking conveying lines corresponding to the target cargo, so that the target cargo enters the first conveying section through the target cargo import, and enters the second conveying section through the second target first transfer device; wherein, the position where the target cargo enters the second conveying section through the second target first transfer device is located upstream of all the target picking conveying lines corresponding to the target cargo; controlling the target cargo to enter the target picking conveying line through the second conveying section, so that the target picking conveying line completes the picking operation of the target cargo.
如上所述的貨物輸送方法,可選的,該控制該目標貨物經由該第二輸送段進入該目標揀選輸送線,以使該目標揀選輸送線完成對該目標貨物的揀選操作之後,還包括: 判斷該目標貨物是否需要進入其他揀選輸送線:若是,控制該目標貨物經由該第二輸送段,進入該其他揀選輸送線,以使該其他揀選輸送線完成對該目標貨物的揀選操作;若否,控制該目標貨物離開該閉環輸送線。 The cargo transportation method as described above, optionally, after controlling the target cargo to enter the target picking conveyor line through the second conveying section so that the target picking conveyor line completes the picking operation on the target cargo, further includes: Determining whether the target cargo needs to enter other picking conveyor lines: if so, controlling the target cargo to enter the other picking conveyor line through the second conveying section so that the other picking conveyor line completes the picking operation on the target cargo; if not, controlling the target cargo to leave the closed-loop conveyor line.
如上所述的貨物輸送方法,可選的,該控制該目標貨物經由該第二輸送段,進入該其他揀選輸送線,包括: 判斷該目標貨物是否位於該第二輸送段:若是,且該其他揀選輸送線位於該目標貨物當前所處位置的上游,則控制該目標貨物由第三目標第一移載裝置和第四目標第一移載裝置,環繞至該第二輸送段的上游,進入該其他揀選輸送線;若是,且該其他揀選輸送線位於該目標貨物當前所處位置的下游,則控制該目標貨物通過該第二輸送段,進入該其他揀選輸送線;若否,控制該目標貨物由第五目標第一移載裝置,進入該第二輸送段,並進入該其他揀選輸送線。 The cargo transportation method as described above, optionally, controls the target cargo to enter the other picking and conveying line through the second conveying section, including: Determining whether the target cargo is located in the second conveying section: if so, and the other picking and conveying line is located upstream of the current position of the target cargo, then control the target cargo to go around the upstream of the second conveying section by the third target first transfer device and the fourth target first transfer device, and enter the other picking and conveying line; if so, and the other picking and conveying line is located downstream of the current position of the target cargo, then control the target cargo to pass through the second conveying section and enter the other picking and conveying line; if not, control the target cargo to enter the second conveying section by the fifth target first transfer device, and enter the other picking and conveying line.
如上所述的貨物輸送方法,可選的,每個該揀選輸送線的上游位置均設置有識別裝置,該控制該目標貨物經由該第二輸送段進入該目標揀選輸送線,還包括: 經由該目標揀選輸送線對應的識別裝置識別進入識別區域的該目標貨物,判斷該目標貨物是否需要進入該目標揀選輸送線:若是,控制該目標貨物進入該目標揀選輸送線。 As described above, the cargo transportation method, optionally, each upstream position of the picking and conveying line is provided with an identification device, which controls the target cargo to enter the target picking and conveying line through the second conveying section, and further includes: Identifying the target cargo entering the identification area through the identification device corresponding to the target picking and conveying line, and judging whether the target cargo needs to enter the target picking and conveying line: if so, controlling the target cargo to enter the target picking and conveying line.
如上所述的貨物輸送方法,可選的,每個該揀選輸送線的入口貨箱位均設置有感測器,該控制該目標貨物經由該第二輸送段進入該目標揀選輸送線,還包括: 經由該感測器檢測該目標揀選輸送線的入口貨箱位是否被佔用:若否,控制該目標貨物經由該第二輸送段進入該目標揀選輸送線的入口貨箱位。 As described above, the cargo transportation method, optionally, each entrance cargo box position of the picking conveyor line is provided with a sensor, which controls the target cargo to enter the target picking conveyor line through the second conveyor section, and further includes: Detecting whether the entrance cargo box position of the target picking conveyor line is occupied by the sensor: if not, controlling the target cargo to enter the entrance cargo box position of the target picking conveyor line through the second conveyor section.
如上所述的貨物輸送方法,可選的,該經由該感測器檢測該目標揀選輸送線的入口貨箱位是否被佔用之後,該方法還包括: 若經由該感測器檢測該目標揀選輸送線的入口貨箱位被佔用,則判斷該目標貨物是否等待:若是,控制該目標貨物停止移動並等待,以及重複執行該經由該感測器檢測該目標揀選輸送線的入口貨箱位元是否被佔用的步驟,直至該目標貨物進入該目標揀選輸送線的入口貨箱位;若否,控制該目標貨物經由該閉環輸送線環繞至該目標揀選輸送線的入口端。 The cargo transportation method as described above, optionally, after the sensor detects whether the entrance cargo box position of the target picking conveyor line is occupied, the method further includes: If the sensor detects that the entrance cargo box position of the target picking conveyor line is occupied, then determine whether the target cargo is waiting: if so, control the target cargo to stop moving and wait, and repeatedly execute the step of detecting whether the entrance cargo box position of the target picking conveyor line is occupied by the sensor until the target cargo enters the entrance cargo box position of the target picking conveyor line; if not, control the target cargo to loop around to the entrance end of the target picking conveyor line via the closed-loop conveyor line.
如上所述的貨物輸送方法,可選的,該控制該目標貨物經由該閉環輸送線環繞至該目標揀選輸送線的入口端,包括: 獲取該目標貨物自該第二輸送段移載至該第一輸送段所要經過的第六目標第一移載裝置,和,該目標貨物自該第一輸送段移載至該第二輸送段所要經過的第七目標第一移載裝置;其中,沿該第二輸送段的輸送方向,該第六目標第一移載裝置位於該目標揀選輸送線的入口端的下游,該第七目標第一移載裝置位於該目標揀選輸送線的入口端的上游;該目標貨物依次通過該第六目標第一移載裝置和該第七目標第一移載裝置回到該目標揀選輸送線的入口端。 As described above, the cargo transportation method, optionally, controls the target cargo to loop around the closed-loop conveyor line to the inlet end of the target picking conveyor line, including: Obtaining the sixth target first transfer device that the target cargo is transferred from the second conveyor section to the first conveyor section, and the seventh target first transfer device that the target cargo is transferred from the first conveyor section to the second conveyor section; wherein, along the conveying direction of the second conveyor section, the sixth target first transfer device is located downstream of the inlet end of the target picking conveyor line, and the seventh target first transfer device is located upstream of the inlet end of the target picking conveyor line; the target cargo passes through the sixth target first transfer device and the seventh target first transfer device in turn and returns to the inlet end of the target picking conveyor line.
如上所述的貨物輸送方法,可選的,該目標貨物對應多個目標揀選輸送線,多個該目標揀選輸送線均位於該第六目標第一移載裝置和該第七目標第一移載裝置之間。In the cargo transportation method as described above, optionally, the target cargo corresponds to a plurality of target picking and conveying lines, and the plurality of target picking and conveying lines are all located between the sixth target first transfer device and the seventh target first transfer device.
本公開實施例提供的貨物輸送系統和貨物輸送方法具有如下優點: 本公開實施例提供的貨物輸送系統通過在閉環輸送線上設置至少兩個揀選輸送線,以使需要進入多個揀選輸送線的貨物可以直接沿著閉環輸送線輸送並逐個進入多個揀選輸送線進行揀選,從而不僅可以省去各個揀選輸送線之間的轉運裝置,而且有利於提高貨物輸送的效率。閉環輸送線還可以在貨物錯過進入揀選輸送線時,使貨物可以重新繞行回到錯過的揀選輸送線的入口。 The cargo transportation system and cargo transportation method provided by the disclosed embodiment have the following advantages: The cargo transportation system provided by the disclosed embodiment provides at least two picking conveyor lines on a closed-loop conveyor line, so that the cargo that needs to enter multiple picking conveyor lines can be directly transported along the closed-loop conveyor line and enter multiple picking conveyor lines one by one for picking, thereby not only eliminating the transfer device between each picking conveyor line, but also helping to improve the efficiency of cargo transportation. The closed-loop conveyor line can also allow the cargo to bypass back to the entrance of the missed picking conveyor line when the cargo misses entering the picking conveyor line.
進一步的,通過在閉環輸送線上設置至少三個第一移載裝置,以使第一移載裝置將第二輸送段上的貨物移載至第一輸送段上,或,將第一輸送段上的貨物移載至第二輸送段上。一方面,使經由貨物進口進入第一輸送段的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第二輸送段並進入揀選輸送線,或,在揀選輸送線揀選完成的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第一輸送段並從貨物出口離開,進而使貨物無需沿著閉環輸送線繞行大圈,有利於進一步提高貨物輸送的效率。另一方面,使錯過揀選輸送線的貨物可以選擇通過使輸送路徑比較短的第一移載裝置繞行回到錯過的揀選輸送線,從而有利於進一步提高貨物輸送的效率。Furthermore, at least three first transfer devices are arranged on the closed-loop conveyor line, so that the first transfer device transfers the goods on the second conveyor section to the first conveyor section, or transfers the goods on the first conveyor section to the second conveyor section. On the one hand, the goods entering the first conveyor section through the goods entrance can choose to enter the second conveyor section and enter the sorting conveyor line through the first transfer device with a shorter conveying path, or the goods sorted on the sorting conveyor line can choose to enter the first conveyor section and leave from the goods exit through the first transfer device with a shorter conveying path, so that the goods do not need to go around the closed-loop conveyor line, which is conducive to further improving the efficiency of goods transportation. On the other hand, the goods that miss the picking conveying line can be returned to the missed picking conveying line by the first transfer device with a shorter conveying path, thereby further improving the efficiency of goods transportation.
本公開實施例提供的貨物輸送方法通過應用於本公開實施例提供的貨物輸送系統,同樣有利於提高貨物輸送的效率。The cargo transportation method provided by the disclosed embodiment is also helpful in improving the efficiency of cargo transportation by being applied to the cargo transportation system provided by the disclosed embodiment.
除了上面所描述的本公開實施例解決的技術問題、構成技術方案的技術特徵以及由這些技術方案的技術特徵所帶來的有益效果外,本公開實施例提供的貨物輸送系統和貨物輸送方法所能解決的其他技術問題、技術方案中包含的其他技術特徵以及這些技術特徵帶來的有益效果,將在具體實施方式中作出進一步詳細的說明。In addition to the technical problems solved by the disclosed embodiment described above, the technical features constituting the technical solution, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by the cargo transportation system and cargo transportation method provided by the disclosed embodiment, other technical features included in the technical solution, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation method.
由於相關技術中的貨物輸送系統的多個U型揀選工作站獨立設置,從而使需要進入多個U型揀選工作站揀選的貨物需要通過搬運裝置在各個揀選輸送線之間進行搬運。在這個過程中,貨物需要從上一個U型揀選工作站轉移至搬運裝置,搬運裝置將貨物運輸到下一個揀選工作站,貨物再從搬運裝置轉移至另一個U型揀選工作站,從而不僅導致貨物輸送的效率比較低,而且需要比較多的搬運裝置。Since multiple U-shaped picking workstations of the cargo transportation system in the related technology are independently set, the cargo that needs to enter multiple U-shaped picking workstations for picking needs to be transported between various picking conveying lines through a handling device. In this process, the cargo needs to be transferred from the previous U-shaped picking workstation to the handling device, and the handling device transports the cargo to the next picking workstation, and the cargo is then transferred from the handling device to another U-shaped picking workstation, which not only leads to a relatively low efficiency of cargo transportation, but also requires more handling devices.
為了解決上述問題,本公開實施例提供一種貨物輸送系統和貨物輸送方法,通過在閉環輸送線上設置至少兩個揀選輸送線,以使需要進入多個揀選輸送線的貨物可以直接沿著閉環輸送線輸送並逐個進入多個揀選輸送線進行揀選,從而不僅可以省去各個揀選輸送線之間的轉運裝置,而且有利於提高貨物輸送的效率。進一步的,本公開實施例提供一種貨物輸送系統通過在閉環輸送線上設置至少三個第一移載裝置,以使第一移載裝置將第二輸送段上的貨物移載至第一輸送段上,或,將第一輸送段上的貨物移載至第二輸送段上。一方面,使經由貨物進口進入第一輸送段的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第二輸送段並進入揀選輸送線,或,在揀選輸送線揀選完成的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第一輸送段並從貨物出口離開,進而使貨物無需沿著閉環輸送線繞行大圈,有利於進一步提高貨物輸送的效率。另一方面,使錯過揀選輸送線的貨物可以選擇通過使輸送路徑比較短的第一移載裝置繞行回到錯過的揀選輸送線,從而有利於進一步提高貨物輸送的效率。In order to solve the above problems, the disclosed embodiment provides a cargo transportation system and a cargo transportation method, by setting at least two picking conveyor lines on a closed-loop conveyor line, so that the cargo that needs to enter multiple picking conveyor lines can be directly transported along the closed-loop conveyor line and enter the multiple picking conveyor lines one by one for picking, thereby not only eliminating the transfer device between each picking conveyor line, but also helping to improve the efficiency of cargo transportation. Furthermore, the disclosed embodiment provides a cargo transportation system by setting at least three first transfer devices on a closed-loop conveyor line, so that the first transfer device transfers the cargo on the second conveying section to the first conveying section, or transfers the cargo on the first conveying section to the second conveying section. On the one hand, the goods entering the first conveying section through the goods entrance can choose to enter the second conveying section and enter the picking conveying line through the first transfer device with a shorter conveying path, or the goods that have been picked on the picking conveying line can choose to enter the first conveying section through the first transfer device with a shorter conveying path and leave from the goods exit, so that the goods do not need to go around the closed-loop conveying line, which is conducive to further improving the efficiency of goods transportation. On the other hand, the goods that miss the picking conveying line can choose to go around the first transfer device with a shorter conveying path and return to the missed picking conveying line, which is conducive to further improving the efficiency of goods transportation.
為使本公開實施例的目的、技術方案和優點更加清楚,下面將結合本公開實施例中的附圖,對本公開實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例是本公開一部分實施例,而不是全部的實施例。基於本公開中的實施例,本領域普通技術人員在沒有作出創造性勞動前提下所獲得的所有其他實施例,都屬於本公開保護的範圍。In order to make the purpose, technical solution and advantages of the disclosed embodiments clearer, the technical solution in the disclosed embodiments will be described clearly and completely below in conjunction with the attached drawings in the disclosed embodiments. Obviously, the described embodiments are part of the embodiments of the disclosed embodiments, not all of them. Based on the embodiments in the disclosed embodiments, all other embodiments obtained by ordinary technicians in this field without creative labor are within the scope of protection of the disclosed embodiments.
實施例一Embodiment 1
圖1為本公開實施例提供的一種貨物輸送系統的俯視示意圖一;圖2為本公開實施例提供的一種貨物輸送系統的俯視示意圖二;圖3為本公開實施例提供的一種貨物輸送系統的俯視示意圖三;圖4為本公開實施例提供的部分閉環輸送線和揀選輸送線的俯視示意圖一;圖5為本公開實施例提供的部分閉環輸送線和揀選輸送線的俯視示意圖二;圖6為在圖4中的揀選輸送線上方設置輔助輸送線的側視示意圖;圖7為本公開實施例提供的搬運機器人與卸料機對接的結構示意圖。Figure 1 is a schematic top view of a cargo conveying system provided in the present disclosed embodiment; Figure 2 is a schematic top view of a cargo conveying system provided in the present disclosed embodiment; Figure 3 is a schematic top view of a cargo conveying system provided in the present disclosed embodiment; Figure 4 is a schematic top view of a partially closed-loop conveyor line and a picking conveyor line provided in the present disclosed embodiment; Figure 5 is a schematic top view of a partially closed-loop conveyor line and a picking conveyor line provided in the present disclosed embodiment; Figure 6 is a side view schematic diagram of an auxiliary conveyor line arranged above the picking conveyor line in Figure 4; Figure 7 is a structural schematic diagram of the docking of the handling robot and the unloader provided in the present disclosed embodiment.
參照圖1至圖7,本公開實施例提供一種貨物輸送系統,包括閉環輸送線100,閉環輸送線100包括首尾依次相接的第一輸送段110和第二輸送段120,第一輸送段110和第二輸送段120的輸送方向相反。示例性的,第一輸送段110和第二輸送段120均沿直線延伸且相互平行。1 to 7 , the disclosed embodiment provides a cargo transportation system, including a closed-
第一輸送段110的一側間隔設置有至少兩組貨物進出口,貨物進出口包括貨物進口111和貨物出口112。第二輸送段120的一側設置有至少兩個揀選輸送線121,揀選輸送線121的兩端間隔連接在第二輸送段120上,以使第二輸送段120上的貨物從揀選輸送線121的第一端進入揀選輸送線121,或,使揀選輸送線121上的貨物從揀選輸送線121的第二端進入第二輸送段120。示例性的,揀選輸送線121可以為U型,U型揀選輸送線的兩端可以通過移載裝置分別與第二輸送段120連接;或者,揀選輸送線121可以為直線型,直線型揀選輸送線的兩端可以通過移載裝置分別與第二輸送段120連接。At least two groups of cargo inlets and outlets are arranged at intervals on one side of the first conveying
閉環輸送線100上設置有至少三個第一移載裝置130,其中兩個第一移載裝置分別位於第一輸送段110的兩端,從而使第一輸送段110和第二輸送段120的兩端分別通過第一移載裝置130對應連接,以使第一輸送段110、第二輸送段120以及位於第一輸送段110兩端的第一移載裝置130共同形成閉環,以實現閉環輸送線100閉環輸送的功能。可選的,第一輸送段110和第二輸送段120可以根據實際需要改變輸送方向,位於第一輸送段110兩端的第一移載裝置130也可以根據實際需要改變移送方向,從而使閉環輸送線100既可以順時針輸送,也可以逆時針輸送。At least three
其餘第一移載裝置130位於任意兩個揀選輸送線121之間,且,其餘第一移載裝置130位於任意兩組貨物進出口之間。可選的,其餘第一移載裝置130可以根據實際需要改變移送方向;其餘第一移載裝置130的數量可以根據實際需要設置為一個、兩個或多個。The remaining
具體實現時,第一移載裝置130將第二輸送段120上的貨物移載至第一輸送段110上,從而使完成揀選的貨物可以選擇比較近的路徑離開閉環輸送線100;或,第一移載裝置130將第一輸送段110上的貨物移載至第二輸送段120上,從而使進入第一輸送段110的貨物可以選擇比較近的路徑進入揀選輸送線121。應理解,此處僅是對第一移載裝置130在貨物輸送系統中所起作用的舉例,並非是對第一移載裝置130在貨物輸送系統中所起作用的限制。In specific implementation, the
參照圖1、圖2和圖7,貨物輸送系統還可以包括卸料機200和上料機300。卸料機200設置在貨物進口111,並用於將卸料機200上的貨物移送至貨物進口111。上料機300設置在貨物出口112,並用於將貨物出口112的貨物移送至上料機300上。1, 2 and 7, the cargo conveying system may further include a
貨物輸送系統還可以包括搬運機器人500,搬運機器人500與卸料機200對接時,卸料機200用於將搬運機器人500上的多個貨物同時移送至卸料機200上。搬運機器人500與上料機300對接時,上料機300用於將上料機300上的多個貨物同時移送至搬運機器人500上。The cargo transport system may further include a
具體實現時,搬運機器人500可以從倉儲貨架上拿取貨物,並背著貨物移動至與卸料機200對接,卸料機200可以將搬運機器人500上的多個貨物同時轉移至卸料機200上,卸料機200可以將卸料機200上的貨物移送至貨物進口111,以使貨物經由貨物進口111進入閉環輸送線100。閉環輸送線100上的貨物經由貨物出口112進入上料機300,上料機300可以將上料機300上的多個貨物同時轉移至與上料機對接的搬運機器人500上,搬運機器人500可以將經過處理的貨物搬運至倉儲貨架。In specific implementation, the handling
示例性的,卸料機200包括卸料貨架210和第一升降機構220,第一升降機構220設置在卸料貨架210和貨物進口111之間。卸料貨架210將搬運機器人500上的多個貨物同時移送至卸料貨架210上,第一升降機構220將卸料貨架210上的貨物移送至貨物進口111。具體實現時,卸料貨架210包括沿高度方向排布的多層置貨層,貨物進口111與第一輸送段110平齊,第一升降機構220具有可以升降移動的輸送平臺,輸送平臺可以將卸料貨架210的任一置貨層的貨物轉移至貨物進口111。Exemplarily, the
示例性的,上料機300包括上料貨架和第二升降機構,第二升降機構設置在上料貨架和貨物出口112之間。第二升降機構將貨物出口112的貨物移送至上料貨架上,上料貨架將上料貨架上的貨物移送至搬運機器人500上。具體實現時,上料貨架包括沿高度方向排布的多層置貨層,貨物出口112與第一輸送段110平齊,第二升降機構具有可以升降移動的輸送平臺,輸送平臺可以將貨物出口112的貨物轉移至上料貨架的任一置貨層。Exemplarily, the
示例性的,搬運機器人500包括移動底座510和設置在移動底座510上的機器人貨架520,機器人貨架520可以包括沿高度方向排布的多層置貨層,機器人貨架520用於與上料機300、卸料機200或下文中的上卸料一體機400對接。具體實現時,機器人貨架520可以與卸料貨架210對接,以使機器人貨架520上的多個貨物可以同時轉移至卸料貨架上,機器人貨架520的多層置貨層和卸料貨架210的多層置貨層可以層數相同且對應平齊;機器人貨架520可以與上料貨架對接,以使上料貨架上的多個貨物可以同時轉移至機器人貨架520上,機器人貨架520的多層置貨層和上料貨架的多層置貨層可以層數相同且對應平齊。Exemplarily, the
參照圖1至圖3,貨物進口111和貨物出口112可以鄰接設置,當然,貨物進口111和貨物出口112也可以根據實際需要間隔設置。1 to 3 , the
參照圖3,當貨物進口111和貨物出口112鄰接設置時,貨物進口111和貨物出口112中的至少一者上可以設置第二移載裝置140,第二移載裝置140將貨物出口112的貨物移載至貨物進口111。3 , when the
進一步的,貨物進口111設置有上卸料一體機400,上卸料一體機400用於將上卸料一體機400上的貨物移送至貨物進口111,或,上卸料一體機400用於將從貨物出口112移載至貨物進口111的貨物移送至上卸料一體機400上。Furthermore, the
具體實現時,搬運機器人500可以從倉儲貨架上拿取貨物,並背著貨物移動至與上卸料一體機400對接,上卸料一體機400可以將搬運機器人500上的多個貨物同時轉移至上卸料一體機400上,上卸料一體機400可以將上卸料一體機400上的貨物移送至貨物進口111,以使貨物經由貨物進口111進入閉環輸送線100。離開閉環輸送線100的貨物進入貨物出口112,經由第二移載裝置140進入貨物進口111,並進入上卸料一體機400,上卸料一體機400可以將上卸料一體機400上的多個貨物同時轉移至與上卸料一體機400對接的搬運機器人500上,搬運機器人500可以將經過處理的貨物搬運至倉儲貨架。一方面,使貨物進口111上貨和貨物出口112卸貨可以共用一個上卸料一體機400,進而有利於簡化貨物輸送系統的結構,節省成本。另一方面,搬運機器人500在上卸料一體機400完成卸貨之後,可以無需移動,使上卸料一體機400將回收的貨物裝入搬運機器人500上,有利於減少搬運機器人500的運行路徑,節省搬運機器人500的能耗。In specific implementation, the handling
示例性的,上卸料一體機400包括上卸料貨架和第三升降機構,第三升降機構設置在上卸料貨架和貨物進口111之間。上卸料一體機400上料時,第三升降機構將從貨物出口112移送至貨物進口111的貨物移送至上卸料貨架上,上卸料貨架將上卸料貨架上的多個貨物同時移送至搬運機器人500上;上卸料一體機400卸料時,上卸料貨架將搬運機器人500上的多個貨物同時移送至上卸料貨架上,第三升降機構將上卸料貨架上的貨物移送至貨物進口111。Exemplarily, the upper and lower integrated machine 400 includes an upper and lower unloading shelf and a third lifting mechanism, and the third lifting mechanism is arranged between the upper and lower unloading shelf and the
具體實現時,上卸料貨架包括沿高度方向排布的多層置貨層,貨物進口111與第一輸送段110平齊,第三升降機構具有可以升降移動的輸送平臺,輸送平臺可以將上卸料貨架的任一置貨層的貨物轉移至貨物進口111,或,將貨物進口111的貨物轉移至上卸料貨架的任一置貨層。機器人貨架520可以與上卸料貨架對接,以在上料時,使上卸料貨架上的貨物可以轉移至機器人貨架520上,或在卸料時,使機器人貨架520上的貨物可以轉移至上卸料貨架上。機器人貨架520的多層置貨層和上卸料貨架的多層置貨層可以層數相同且對應平齊。In a specific implementation, the upper unloading rack includes multiple cargo layers arranged in the height direction, the
揀選輸送線121的輸送方向為從揀選輸送線121的第一端至揀選輸送線121的第二端。在一種可能的實現方式中,參照圖2,揀選輸送線121的第一端和揀選輸送線121的第二端沿第二輸送段120的輸送方向依次排布。具體實現時,貨物沿第二輸送段120輸送至揀選輸送線121的第一端,可以從揀選輸送線121的第一端直接進入揀選輸送線121,提升揀選速率,從揀選輸送線121的第二端離開揀選輸送線121重新進入第二輸送段120。The conveying direction of the picking
在另一種可能的實現方式中,參照圖1,揀選輸送線121的第二端和揀選輸送線121的第一端沿第二輸送段120的輸送方向依次排布。具體實現時,貨物沿第二輸送段120輸送經過揀選輸送線121的第二端來到揀選輸送線121的第一端,可以從揀選輸送線121的第一端進入揀選輸送線121,從揀選輸送線121的第二端離開揀選輸送線121重新進入第二輸送段120。在此過程中,一方面,貨物沿著第二輸送段120輸送至揀選輸送線121的第一端之前有更長的緩存時間,降低貨物因揀選輸送線121緩存位較少均被佔用時無法進入揀選輸送線121的概率,以便於貨物排隊進入揀選輸送線121;另一方面,貨物從揀選輸送線121的第二端離開揀選輸送線121之後,可以沿著第二輸送段120再次輸送至揀選輸送線121的第一端,以便在揀選輸送線121揀選出錯或漏揀時,以最短的距離重新回到該揀選輸送線121上糾正錯誤或完成揀選。In another possible implementation, referring to FIG1 , the second end of the picking
可選的,揀選輸送線121的第一端和揀選輸送線121的第二端之間至少間隔一個貨箱位。示例性的,揀選輸送線121的第一端和揀選輸送線121的第二端之間可以間隔一個、兩個或多個貨箱位,一方面,有利於保證揀選輸送線121的長度,方便揀選;另一方面,有利於保證位於揀選輸送線121的第一端和揀選輸送線121的第二端之間的第二輸送段120的長度,以便在揀選輸送線121的第一端連接在第二輸送段120的位置位於揀選輸送線121的第二端連接在第二輸送段120的位置的下游時,使貨物在進入揀選輸送線121的第一端之前可以有更長的緩存貨箱位,避免擁堵。Optionally, there is at least one container position between the first end of the picking
可選的,每個揀選輸送線121的上游位置均設置有識別裝置122,識別裝置122用於識別靠近揀選輸送線121的貨箱,以確定貨箱是否需要進入揀選輸送線121。示例性的,識別裝置122可以為掃碼器,貨箱上設置有識別碼,掃碼器可以掃描貨箱的識別碼,以識別貨箱。當然,識別裝置122還可以為本領域技術人員所知的其他裝置,此處不再贅述。Optionally, an
參照圖5,揀選輸送線121可以包括兩個揀選位,兩個揀選位之間設置有兩個相鄰的第三移載裝置150。靠近揀選輸送線121的第一端的第三移載裝置150將揀選輸送線121上的貨物移載至第二輸送段120上,靠近揀選輸送線121的第二端的第三移載裝置150將第二輸送段120上的貨物移載至揀選輸送線121上。5 , the picking
示例性的,第三移載裝置150可以為推拉杆,推拉杆沿移載方向移送貨物,推拉杆可以設置在移載方向的前端的輸送線上,或,推拉杆可以設置在移載方向的後端的輸送線上。或者,第三移載裝置150可以為升降滾動件,升降滾動件升起時,貨物支撐在升降滾動件上,升降滾動件帶動貨物沿移載方向移動;升降滾動件降下時,貨物恢復輸送狀態。升降滾動件可以設置在移載方向的後端的輸送線上,或,升降滾動件可以同時設置在移載方向上的兩個相鄰的輸送線上。升降滾動件可以為球狀、圓柱狀等。或者,第三移載裝置150可以為本領域技術人員所知的可以將貨物在揀選輸送線121和第二輸送段120之間移送的裝置。Exemplarily, the
當揀選量比較少時,可以關閉位於揀選輸送線121的輸送方向的上游的揀選位,使位於揀選輸送線121的輸送方向的下游的揀選位正常工作,同時,關閉兩個揀選位之間的兩個相鄰的第三移載裝置150。具體實現時,貨物從揀選輸送線121的第一端進入揀選輸送線121,經過揀選輸送線121下游的揀選位揀選之後,從揀選輸送線121的第二端離開揀選輸送線121。從而不僅有利於增加貨箱到達揀選位之前的緩存位,且有利於減少揀選人員投入。When the picking amount is relatively small, the picking position located upstream in the conveying direction of the picking
當揀選量比較大時,可以開啟揀選輸送線121的兩個揀選位,同時,開啟兩個揀選位之間的兩個相鄰的第三移載裝置150。具體實現時,一部分貨物可以從揀選輸送線121的第一端進入揀選輸送線121,經過揀選輸送線121上游的揀選位揀選之後,從靠近揀選輸送線121的第一端的第三移載裝置150轉移至第二輸送段120;還有一部分貨物可以從靠近揀選輸送線121的第二端的第三移載裝置150進入揀選輸送線121,經過揀選輸送線121下游的揀選位揀選之後,從揀選輸送線121的第二端離開揀選輸送線121。從而有利於提高揀選效率,減少貨箱的等待時間。When the picking amount is relatively large, two picking positions of the
進一步的,沿第二輸送段120的輸送方向,揀選輸送線121的第一端的上游附近可以設置識別裝置,以識別需要從揀選輸送線121的第一端進入揀選輸送線121的貨物;靠近揀選輸送線121的第二端的第三移載裝置150的上游附近也可以設置識別裝置,以識別從靠近揀選輸送線121的第二端的第三移載裝置150進入揀選輸送線121的貨物。Furthermore, along the conveying direction of the second conveying
參照圖6,揀選輸送線121的輸送面可以傾斜設置,且輸送面的遠離第二輸送段120的一側低於輸送面的靠近第二輸送段120的一側。具體實現時,揀選人員位於揀選輸送線121的遠離第二輸送段120的一側,貨箱在揀選輸送線121的輸送面上輸送時,貨箱的靠近揀選人員的一側向下傾斜,以便於揀選人員揀選貨箱內的貨物。6 , the conveying surface of the picking
繼續參照圖6,貨物輸送系統還可以包括輔助輸送線600,輔助輸送線600設置在揀選輸送線121的上方;輔助輸送線600的遠離第二輸送段120的一側在豎直方向上的投影,落在揀選輸送線121的遠離第二輸送段120的一側和第二輸送段120之間。貨物輸送系統輸送的貨箱的底面為矩形,輔助輸送線600的輸送面的寬度和貨箱底面的寬度一致,揀選輸送線121的輸送面的寬度和貨箱底面的長度一致。從而不僅可以防止輔助輸送線妨礙揀選人員從揀選輸送線121上揀選貨物,而且便於將空箱放在輔助輸送線600上回收,或者通過輔助輸送線600完成其他輸送任務。Continuing to refer to FIG6 , the cargo transportation system may further include an
參照圖1至圖3,相鄰兩個第一移載裝置130之間可以設置至少一個揀選輸送線121;或者,相鄰兩個第一移載裝置130之間可以設置至少一組貨物進出口;或者,相鄰兩個第一移載裝置130之間可以同時設置至少一個揀選輸送線121和至少一組貨物進出口。從而有利於使貨物輸送系統形成更多的輸送路徑,使輸送策略更加靈活,進而有利於提高貨物輸送系統的輸送效率和輸送靈活性。Referring to FIG. 1 to FIG. 3 , at least one picking
可選的,閉環輸送線100上設置有輸送輥或輸送帶,閉環輸送線100上的輸送輥或輸送帶帶動貨物沿閉環輸送線100的輸送方向移動。示例性的,閉環輸送線100上設置有多個輸送輥,多個輸送輥沿閉環輸送線100的輸送方向平行排布,以便於帶動貨物沿閉環輸送線100的輸送方向移動。揀選輸送線121上設置有輸送輥或輸送帶,揀選輸送線121上的輸送輥或輸送帶帶動貨物沿揀選輸送線121的輸送方向移動。示例性的,揀選輸送線121上設置有多個輸送輥,多個輸送輥沿揀選輸送線121的輸送方向平行排布,以便於帶動貨物沿揀選輸送線121的輸送方向移動。Optionally, a conveyor roller or a conveyor belt is provided on the closed-
在一種可能的實現方式中,第一移載裝置130或第二移載裝置140為推拉杆,推拉杆沿移載方向移送貨物。示例性的,推拉杆可以設置在移載方向的前端的輸送線上,或,推拉杆可以設置在移載方向的後端的輸送線上。In a possible implementation, the
在另一種可能的實現方式中,第一移載裝置130或第二移載裝置140為升降滾動件,升降滾動件升起時,貨物支撐在升降滾動件上,升降滾動件帶動貨物沿移載方向移動;升降滾動件降下時,貨物恢復輸送狀態。示例性的,升降滾動件可以設置在移載方向的後端的輸送線上,或,升降滾動件可以同時設置在移載方向上的兩個相鄰的輸送線上。升降滾動件可以為球狀、圓柱狀等。In another possible implementation, the
可以理解的是,第一移載裝置130和第二移載裝置140還可以包括本領域技術人員所知的其他裝置,只要能夠滿足本公開實施例對第一移載裝置130和第二移載裝置140的要求即可,此處不再贅述。It is understandable that the
綜上,本公開實施例提供的貨物輸送系統通過在閉環輸送線上設置至少兩個揀選輸送線,以使需要進入多個揀選輸送線的貨物可以直接沿著閉環輸送線輸送並逐個進入多個揀選輸送線進行揀選,從而不僅可以省去各個揀選輸送線之間的轉運裝置,而且有利於提高貨物輸送的效率。進一步的,本公開實施例提供一種貨物輸送系統通過在閉環輸送線上設置至少三個第一移載裝置,以使第一移載裝置將第二輸送段上的貨物移載至第一輸送段上,或,將第一輸送段上的貨物移載至第二輸送段上。一方面,使經由貨物進口進入第一輸送段的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第二輸送段並進入揀選輸送線,或,在揀選輸送線揀選完成的貨物可以選擇通過使輸送路徑比較短的第一移載裝置進入第一輸送段並從貨物出口離開,進而使貨物無需沿著閉環輸送線繞行大圈,有利於進一步提高貨物輸送的效率。另一方面,使錯過揀選輸送線的貨物可以選擇通過使輸送路徑比較短的第一移載裝置繞行回到錯過的揀選輸送線,從而有利於進一步提高貨物輸送的效率。In summary, the cargo transportation system provided by the disclosed embodiment is provided with at least two picking conveyor lines on a closed-loop conveyor line, so that the cargo that needs to enter multiple picking conveyor lines can be directly transported along the closed-loop conveyor line and enter the multiple picking conveyor lines one by one for picking, thereby not only eliminating the transfer device between each picking conveyor line, but also helping to improve the efficiency of cargo transportation. Furthermore, the disclosed embodiment provides a cargo transportation system by arranging at least three first transfer devices on a closed-loop conveyor line, so that the first transfer device transfers the cargo on the second conveying section to the first conveying section, or transfers the cargo on the first conveying section to the second conveying section. On the one hand, the goods entering the first conveying section through the goods entrance can choose to enter the second conveying section and enter the picking conveying line through the first transfer device with a shorter conveying path, or the goods that have been picked on the picking conveying line can choose to enter the first conveying section through the first transfer device with a shorter conveying path and leave from the goods exit, so that the goods do not need to go around the closed-loop conveying line, which is conducive to further improving the efficiency of goods transportation. On the other hand, the goods that miss the picking conveying line can choose to go around the first transfer device with a shorter conveying path and return to the missed picking conveying line, which is conducive to further improving the efficiency of goods transportation.
實施例二Embodiment 2
圖8為本公開實施例提供的一種貨物輸送方法的流程圖一;圖9為本公開實施例提供的一種貨物輸送方法的流程圖二;圖10為本公開實施例提供的一種貨物輸送方法的流程圖三;圖11為本公開實施例提供的一種貨物輸送方法的流程圖四。Figure 8 is a flow chart 1 of a cargo transportation method provided in the present disclosed embodiment; Figure 9 is a flow chart 2 of a cargo transportation method provided in the present disclosed embodiment; Figure 10 is a flow chart 3 of a cargo transportation method provided in the present disclosed embodiment; Figure 11 is a flow chart 4 of a cargo transportation method provided in the present disclosed embodiment.
參照圖8至圖11,本公開實施例提供一種貨物輸送方法,應用於實施例一中的貨物輸送系統,本實施例中涉及的貨物輸送系統的組成部分和具體結構可以參照實施例一中的描述。貨物輸送方法的執行主體可以為管理設備,管理設備可以包括電腦、伺服器和晶片等,管理設備可以控制貨物輸送系統的各個組成部分的工作狀態,可以規劃貨物的輸送路徑等,以便於使實施例一中的貨物輸送系統實現本公開實施例的貨物輸送方法。Referring to Figures 8 to 11, the disclosed embodiment provides a cargo transportation method, which is applied to the cargo transportation system in the first embodiment. The components and specific structures of the cargo transportation system involved in the present embodiment can refer to the description in the first embodiment. The execution subject of the cargo transportation method can be a management device, which can include a computer, a server, and a chip. The management device can control the working status of each component of the cargo transportation system, and can plan the transportation path of the cargo, so that the cargo transportation system in the first embodiment can implement the cargo transportation method of the disclosed embodiment.
參照圖8,本公開實施例提供的貨物輸送方法包括以下步驟: 步驟S100,當目標貨物在一個或多個目標揀選輸送線上完成揀選時,確定目標貨物位於第二輸送段的位置。 Referring to FIG. 8 , the cargo transportation method provided by the disclosed embodiment includes the following steps: Step S100, when the target cargo is selected on one or more target selection and transportation lines, determine the location of the target cargo at the second transportation section.
可以理解的是,閉環輸送線的第二輸送段可以設置有多個揀選輸送線,目標揀選輸送線為目標貨物進入閉環輸送線之前,即確定需要進入並被揀選的揀選輸送線,目標揀選輸送線可以為一個或者多個。當目標揀選輸送線為一個時,目標貨物進入該目標揀選輸送線以完成揀選,此時,完成揀選的目標貨物位於第二輸送段的位置可以是該目標揀選輸送線的出口位置。當目標揀選輸送線為多個時,目標貨物依次進入目標揀選輸送線並完成揀選,此時,在多個目標揀選輸送線完成揀選的目標貨物位於第二輸送段的位置可以是最後一個目標揀選輸送線的出口位置。It can be understood that the second conveying section of the closed-loop conveyor line can be provided with multiple picking conveyor lines, and the target picking conveyor line is the picking conveyor line that the target goods need to enter and be picked before entering the closed-loop conveyor line, that is, the target picking conveyor line can be one or more. When there is one target picking conveyor line, the target goods enter the target picking conveyor line to complete the picking, and at this time, the position of the target goods that have completed the picking in the second conveying section can be the exit position of the target picking conveyor line. When there are multiple target picking conveying lines, the target goods enter the target picking conveying lines in sequence and complete picking. At this time, the position of the target goods that have completed picking on multiple target picking conveying lines and are located in the second conveying section can be the exit position of the last target picking conveying line.
示例性的,參照圖1至圖3,可以在第二輸送段上設置位置感測器,位置感測器可以檢測目標貨物在第二輸送段上的位置,並將目標貨物在第二輸送段上的位置資訊傳輸給管理設備,以便於管理設備規劃目標貨物的輸送路徑。Exemplarily, referring to Figures 1 to 3, a position sensor can be set on the second transport section, which can detect the position of the target cargo on the second transport section and transmit the position information of the target cargo on the second transport section to the management device, so that the management device can plan the transportation route of the target cargo.
步驟S200,根據目標貨物的位置,確定第一目標第一移載裝置,以使目標貨物通過第一目標第一移載裝置,進入第一輸送段,並經由任意一個目標貨物出口離開閉環輸送線。In step S200, a first target first transfer device is determined according to the location of the target cargo, so that the target cargo passes through the first target first transfer device, enters the first conveying section, and leaves the closed-loop conveying line through any target cargo exit.
示例性的,管理設備可以根據目標貨物在第二輸送段上的位置規劃出目標貨物離開閉環輸送線的路徑,即,管理設備可以確定第一目標第一移載裝置,也可以確定目標貨物出口,以使揀選完成的目標貨物可以沿管理設備規劃的路徑離開閉環輸送線。管理設備規劃的路徑可以是貨物輸送的最短路徑,也可以是貨物輸送過程中躲避擁堵的路徑,從而有利於提高貨物輸送的效率。For example, the management device can plan the path for the target goods to leave the closed-loop conveyor line according to the position of the target goods on the second conveying section, that is, the management device can determine the first target first transfer device, and can also determine the target goods exit, so that the selected target goods can leave the closed-loop conveyor line along the path planned by the management device. The path planned by the management device can be the shortest path for goods transportation, or it can be a path that avoids congestion during the goods transportation process, which is conducive to improving the efficiency of goods transportation.
參照圖9,本公開實施例提供的貨物輸送方法還包括以下步驟: 步驟S300,根據目標貨物的目標貨物進口,和,目標貨物對應的一個或多個目標揀選輸送線確定第二目標第一移載裝置,以使目標貨物經由目標貨物進口進入第一輸送段,並通過第二目標第一移載裝置,進入第二輸送段。 Referring to FIG. 9 , the cargo transportation method provided by the disclosed embodiment further includes the following steps: Step S300, determining the second target first transfer device according to the target cargo import of the target cargo and one or more target selection conveying lines corresponding to the target cargo, so that the target cargo enters the first conveying section through the target cargo import, and enters the second conveying section through the second target first transfer device.
其中,目標貨物通過第二目標第一移載裝置進入第二輸送段的位置,位於目標貨物對應的所有目標揀選輸送線的上游。The position where the target cargo enters the second conveying section through the second target first transfer device is located upstream of all target picking conveying lines corresponding to the target cargo.
步驟S400,控制目標貨物經由第二輸送段進入目標揀選輸送線,以使目標揀選輸送線完成對目標貨物的揀選操作。Step S400, controlling the target cargo to enter the target picking conveying line through the second conveying section, so that the target picking conveying line completes the picking operation on the target cargo.
示例性的,管理設備可以根據目標貨物的目標貨物進口,和,目標貨物對應的一個或多個目標揀選輸送線規劃目標貨物進入目標揀選輸送線的路徑,即,管理設備可以確定第二目標第一移載裝置,以使經由目標貨物進口進入第一輸送段的貨物可以通過第二目標第一移載裝置進入第二輸送段。管理設備規劃的路徑可以是貨物輸送的最短路徑,也可以是貨物輸送過程中躲避擁堵的路徑,從而有利於提高貨物輸送的效率。Exemplarily, the management device can plan the path of the target cargo entering the target picking conveying line according to the target cargo import of the target cargo and one or more target picking conveying lines corresponding to the target cargo, that is, the management device can determine the second target first transfer device so that the cargo entering the first conveying section through the target cargo import can enter the second conveying section through the second target first transfer device. The path planned by the management device can be the shortest path for cargo transportation, or it can be a path that avoids congestion during cargo transportation, which is conducive to improving the efficiency of cargo transportation.
在一些實施例中,目標貨物可以通過步驟S300和步驟S400進入目標揀選輸送線,以使目標揀選輸送線完成對目標貨物的揀選操作。完成揀選的目標貨物可以通過步驟S100和步驟S200離開閉環輸送線。In some embodiments, the target goods can enter the target picking conveyor line through step S300 and step S400, so that the target picking conveyor line completes the picking operation of the target goods. The target goods that have completed the picking can leave the closed-loop conveyor line through step S100 and step S200.
在一些實施例中,目標貨物可以通過步驟S300和步驟S400進入目標揀選輸送線,以使目標揀選輸送線完成對目標貨物的揀選操作。完成揀選的目標貨物可以不通過步驟S100和步驟S200的方法,統一沿著閉環輸送線的第二輸送段輸送方向上的最後一個第一移載裝置繞行至任意一個貨物出口並離開閉環輸送線,這樣,可以有更多的貨物出口選擇,有利於提升目標貨物回庫效率。In some embodiments, the target goods can enter the target picking conveyor line through step S300 and step S400, so that the target picking conveyor line completes the picking operation of the target goods. The target goods that have completed the picking can be uniformly detoured to any goods exit along the last first transfer device in the conveying direction of the second conveying section of the closed-loop conveyor line without going through the method of step S100 and step S200, and leave the closed-loop conveyor line. In this way, there can be more goods exit options, which is conducive to improving the efficiency of returning the target goods to the warehouse.
在一些實施例中,目標貨物可以沿著閉環輸送線的第一輸送段輸送方向上的最後一個第一移載裝置繞行至第二輸送段,並在第二輸送段的輸送下進入目標揀選輸送線,以使目標揀選輸送線完成對目標貨物的揀選操作,有利於當在貨物揀選過程中新增目標揀選輸送線時,降低目標貨物繞行的概率。完成揀選的目標貨物可以通過步驟S100和步驟S200離開閉環輸送線。In some embodiments, the target cargo can be detoured along the last first transfer device in the conveying direction of the first conveying section of the closed-loop conveyor line to the second conveying section, and enter the target picking conveyor line under the conveyance of the second conveying section, so that the target picking conveyor line completes the picking operation of the target cargo, which is beneficial to reduce the probability of the target cargo detouring when a target picking conveyor line is added during the cargo picking process. The target cargo that has completed the picking can leave the closed-loop conveyor line through steps S100 and S200.
繼續參照圖9,本公開實施例提供的貨物輸送方法,在步驟S400控制目標貨物經由第二輸送段進入目標揀選輸送線,以使目標揀選輸送線完成對目標貨物的揀選操作之後,還包括: 步驟S500,判斷目標貨物是否需要進入其他揀選輸送線。 Continuing to refer to FIG. 9 , the cargo transportation method provided by the disclosed embodiment, after controlling the target cargo to enter the target picking conveying line through the second conveying section in step S400 so that the target picking conveying line completes the picking operation on the target cargo, further includes: Step S500, determining whether the target cargo needs to enter other picking conveying lines.
在一些實施例中,管理設備可以根據臨時增加的訂單需求資訊,判斷目標貨物是否需要進入其他揀選輸送線進行揀選。In some embodiments, the management device can determine whether the target goods need to enter other picking and conveying lines for picking based on temporarily increased order demand information.
若目標貨物需要進入其他揀選輸送線,執行步驟S510,控制目標貨物經由第二輸送段,進入其他揀選輸送線,以使其他揀選輸送線完成對目標貨物的揀選操作。If the target goods need to enter other picking and conveying lines, step S510 is executed to control the target goods to enter other picking and conveying lines through the second conveying section, so that other picking and conveying lines complete the picking operation of the target goods.
在一些實施例中,管理設備可以在目標貨物在所有目標揀選輸送線均揀選完成之後,並在目標貨物離開第二輸送段之前的任意時刻執行步驟S510。In some embodiments, the management device may execute step S510 at any time after the target cargo has been picked on all the target picking conveying lines and before the target cargo leaves the second conveying section.
在一些實施例中,管理設備可以在目標貨物在所有目標揀選輸送線均揀選完成之後,且目標貨物通過第一目標第一移載裝置進入第一輸送段之後,並經由任意一個目標貨物出口離開閉環輸送線之前的任意時刻執行步驟S510。In some embodiments, the management device may execute step S510 at any time after the target cargo has been picked in all target picking conveying lines, after the target cargo has entered the first conveying section through the first target first transfer device, and before leaving the closed-loop conveying line through any target cargo exit.
若目標貨物不需要進入其他揀選輸送線,執行步驟S520,控制目標貨物離開閉環輸送線。If the target cargo does not need to enter other picking conveyor lines, execute step S520 to control the target cargo to leave the closed-loop conveyor line.
在一些實施例中,管理設備可以控制目標貨物沿著閉環輸送線的第二輸送段輸送方向上的最後一個第一移載裝置繞行至貨物出口並離開閉環輸送線。In some embodiments, the management device can control the last first transfer device of the target cargo along the second conveying section of the closed-loop conveyor line in the conveying direction to detour to the cargo exit and leave the closed-loop conveyor line.
在一些實施例中,管理設備可以執行步驟S100和步驟S200以使目標貨物離開閉環輸送線。In some embodiments, the management device may execute step S100 and step S200 to make the target cargo leave the closed-loop conveyor line.
參照圖10,步驟S510,控制目標貨物經由第二輸送段進入其他揀選輸送線,具體可以包括: 步驟S511,判斷目標貨物是否位於第二輸送段。 Referring to Figure 10, step S510, controlling the target cargo to enter other picking and conveying lines via the second conveying section, may specifically include: Step S511, determining whether the target cargo is located in the second conveying section.
示例性的,可以通過設置在第二輸送段上的位置感測器判斷目標貨物是否位於第二輸送段。Exemplarily, whether the target cargo is located in the second conveying section can be determined by a position sensor disposed on the second conveying section.
若目標貨物位於第二輸送段,且其他揀選輸送線位於目標貨物當前所處位置的上游,執行步驟S512,控制目標貨物由第三目標第一移載裝置和第四目標第一移載裝置,環繞至第二輸送段的上游,進入其他揀選輸送線。If the target cargo is located in the second conveying section, and other picking conveying lines are located upstream of the current location of the target cargo, step S512 is executed to control the target cargo to go around the upstream of the second conveying section by the third target first transfer device and the fourth target first transfer device, and enter the other picking conveying lines.
若目標貨物位於第二輸送段,且其他揀選輸送線位於目標貨物當前所處位置的下游,執行步驟S513,控制目標貨物通過第二輸送段,進入其他揀選輸送線。If the target cargo is located in the second conveying section, and other picking conveying lines are located downstream of the current location of the target cargo, step S513 is executed to control the target cargo to pass through the second conveying section and enter other picking conveying lines.
示例性的,可以通過設置在第二輸送段上的位置感測器檢測目標貨物在第二輸送段上的位置,並將目標貨物的位置資訊輸送給管理設備,管理設備可以根據目標貨物的位置資訊,以及目標貨物所要進入的其他揀選輸送線的位置資訊,判斷目標貨物的位置和其他揀選輸送線的位置關係。For example, the position of the target cargo on the second conveying section can be detected by a position sensor arranged on the second conveying section, and the position information of the target cargo can be transmitted to the management device. The management device can determine the position relationship between the target cargo and other picking conveying lines based on the position information of the target cargo and the position information of other picking conveying lines that the target cargo is going to enter.
若其他揀選輸送線位於目標貨物當前所處位置的上游,管理設備可以根據目標貨物的位置資訊、其他揀選輸送線的位置資訊,以及第一移載裝置的位置資訊規劃出目標貨物進入其他揀選輸送線的路徑。If other picking conveyor lines are located upstream of the current location of the target cargo, the management device can plan a path for the target cargo to enter the other picking conveyor lines based on the location information of the target cargo, the location information of the other picking conveyor lines, and the location information of the first transfer device.
即,管理設備可以確定第三目標第一移載裝置和第四目標第一移載裝置,示例性的,第三目標第一移載裝置在第二輸送段的位置位於貨物當前所處位置的下游,第四目標第一移載裝置在第二輸送段的位置位於其他揀選輸送線的位置的上游,以使目標貨物可以經由第三目標第一移載裝置和第四目標第一移載裝置環繞至第二輸送段的上游,此時,目標貨物環繞至第二輸送段的位置可以是其他揀選輸送線的上游,以便使第二輸送段帶動目標貨物進入其他揀選輸送線。管理設備規劃的路徑可以是貨物輸送的最短路徑,也可以是貨物輸送過程中躲避擁堵的路徑,從而有利於提高貨物輸送的效率。That is, the management device can determine the third target first transfer device and the fourth target first transfer device. For example, the position of the third target first transfer device in the second conveying section is located downstream of the current position of the goods, and the position of the fourth target first transfer device in the second conveying section is located upstream of the position of other picking and conveying lines, so that the target goods can be bypassed to the upstream of the second conveying section via the third target first transfer device and the fourth target first transfer device. At this time, the position of the target goods bypassing to the second conveying section can be upstream of other picking and conveying lines, so that the second conveying section drives the target goods into other picking and conveying lines. The path planned by the management device can be the shortest path for goods transportation, or it can be a path that avoids congestion during goods transportation, which is beneficial to improve the efficiency of goods transportation.
若其他揀選輸送線位於目標貨物當前所處位置的下游,管理設備可以控制第二輸送段帶動目標貨物移動並進入其他揀選輸送線。If other picking conveyor lines are located downstream of the current location of the target cargo, the management device can control the second conveying section to drive the target cargo to move and enter the other picking conveyor lines.
若目標貨物不在第二輸送段,執行步驟S514,控制目標貨物由第五目標第一移載裝置,進入第二輸送段,並進入其他揀選輸送線。If the target cargo is not in the second conveying section, execute step S514 to control the target cargo from the fifth target first transfer device to enter the second conveying section and then enter other picking conveying lines.
在一些實施例中,目標貨物在第一輸送段上,可以通過設置在第一輸送段上的位置感測器檢測目標貨物在第一輸送段的位置,並將目標貨物的位置資訊輸送給管理設備,管理設備可以根據目標貨物的位置資訊,以及目標貨物所要進入的其他揀選輸送線的位置資訊,確定第五目標第一移載裝置。可以理解的是,第五目標第一移載裝置在第二輸送段的位置位於其他揀選輸送線的位置的上游,位於第一輸送段上的目標貨物通過第五目標第一移載裝置進入第二輸送段,且目標貨物進入至第二輸送段的位置在其他揀選輸送線的上游,以便使第二輸送段帶動目標貨物進入其他揀選輸送線。In some embodiments, the target cargo is on the first conveying section, and the position of the target cargo on the first conveying section can be detected by a position sensor arranged on the first conveying section, and the position information of the target cargo is transmitted to the management device, and the management device can determine the fifth target first transfer device according to the position information of the target cargo and the position information of other sorting conveying lines that the target cargo is to enter. It can be understood that the position of the fifth target first transfer device on the second conveying section is upstream of the position of other sorting conveying lines, the target cargo on the first conveying section enters the second conveying section through the fifth target first transfer device, and the position of the target cargo entering the second conveying section is upstream of other sorting conveying lines, so that the second conveying section drives the target cargo to enter other sorting conveying lines.
可選的,每個揀選輸送線的上游位置均可以設置識別裝置。Optionally, an identification device can be provided at an upstream position of each picking conveyor line.
步驟S400,控制目標貨物經由第二輸送段進入目標揀選輸送線,具體可以包括: 經由目標揀選輸送線對應的識別裝置識別進入識別區域的目標貨物,判斷目標貨物是否需要進入目標揀選輸送線。 Step S400, controlling the target cargo to enter the target picking conveying line through the second conveying section, may specifically include: Identifying the target cargo entering the identification area through the identification device corresponding to the target picking conveying line, and determining whether the target cargo needs to enter the target picking conveying line.
若目標貨物需要進入目標揀選輸送線,控制目標貨物進入目標揀選輸送線。If the target goods need to enter the target picking conveyor line, control the target goods to enter the target picking conveyor line.
示例性的,識別裝置,例如掃碼器,可以掃描目標貨物的識別碼,並將目標貨物的識別碼資訊傳輸給管理設備,管理設備可以根據目標貨物的識別碼資訊和揀選的訂單資訊,確定目標貨物是否需要進入當前的識別裝置所對應的目標揀選輸送線。若目標貨物需要進入當前的識別裝置所對應的目標揀選輸送線,則控制目標貨物進入目標揀選輸送線。Exemplarily, the identification device, such as a barcode scanner, can scan the identification code of the target goods and transmit the identification code information of the target goods to the management device, and the management device can determine whether the target goods need to enter the target picking conveying line corresponding to the current identification device according to the identification code information of the target goods and the picking order information. If the target goods need to enter the target picking conveying line corresponding to the current identification device, the target goods are controlled to enter the target picking conveying line.
若目標貨物不需要進入目標揀選輸送線,且目標貨物還需要進入其他目標揀選輸送線,管理設備可以控制第二輸送段將目標貨物輸送至下一個目標揀選輸送線;或者,目標貨物已經完成所有目標揀選輸送線的揀選,管理設備可以規劃路徑使目標貨物離開閉環輸送線;又或者,目標貨物還需要進入其他揀選輸送線,管理設備可以規劃路徑將目標貨物輸送至其他揀選輸送線。此處的具體步驟可以參照上文的描述,此處不再贅述。If the target goods do not need to enter the target picking conveyor line, and the target goods still need to enter other target picking conveyor lines, the management device can control the second conveying section to transport the target goods to the next target picking conveyor line; or, if the target goods have completed the picking of all target picking conveyor lines, the management device can plan a path to make the target goods leave the closed-loop conveyor line; or, if the target goods still need to enter other picking conveyor lines, the management device can plan a path to transport the target goods to other picking conveyor lines. The specific steps here can refer to the description above, and will not be repeated here.
可選的,每個揀選輸送線的入口貨箱位均設置有感測器,示例性的,感測器可以為紅外線感測器。Optionally, each entrance cargo box position of the picking conveyor line is provided with a sensor, and illustratively, the sensor may be an infrared sensor.
參照圖11,步驟S400,控制目標貨物經由第二輸送段進入目標揀選輸送線,具體還可以包括: 步驟S410,經由感測器檢測目標揀選輸送線的入口貨箱位是否被佔用: 若目標揀選輸送線的入口貨箱位未被佔用,執行步驟S450,控制目標貨物經由第二輸送段進入目標揀選輸送線的入口貨箱位。 Referring to FIG. 11 , step S400, controlling the target cargo to enter the target picking conveyor line through the second conveying section, may specifically include: Step S410, detecting by a sensor whether the entrance cargo box position of the target picking conveyor line is occupied: If the entrance cargo box position of the target picking conveyor line is not occupied, executing step S450, controlling the target cargo to enter the entrance cargo box position of the target picking conveyor line through the second conveying section.
具體實現時,感測器可以檢測目標揀選輸送線的入口貨箱位是否被佔用,並將檢測到的資訊傳輸給管理設備。當入口貨箱位元未被佔用時,管理設備可以將控制目標貨物進入揀選輸送線的入口貨箱位元,以使目標貨物可以在揀選輸送線完成揀選。當入口貨箱位元被佔用時,管理設備可以控制目標貨物繼續輸送,而且,管理設備可以根據訂單資訊和目標貨物的揀選情況規劃目標貨物的輸送路徑。In specific implementation, the sensor can detect whether the entry container position of the target picking conveyor line is occupied, and transmit the detected information to the management device. When the entry container position is not occupied, the management device can control the target goods to enter the entry container position of the picking conveyor line so that the target goods can be picked on the picking conveyor line. When the entry container position is occupied, the management device can control the target goods to continue to be transported, and the management device can plan the transportation path of the target goods according to the order information and the picking situation of the target goods.
可選的,若經由感測器檢測目標揀選輸送線的入口貨箱位被佔用,可以執行步驟S420,判斷目標貨物是否等待,也可以直接執行下述步驟S440,在此不做限定。Optionally, if the sensor detects that the entrance container position of the target picking conveyor line is occupied, step S420 can be executed to determine whether the target cargo is waiting, or the following step S440 can be directly executed, which is not limited here.
示例性的,管理設備可以根據揀選輸送線的輸送情況,確定目標貨物是否等待。Exemplarily, the management device can determine whether the target cargo is waiting based on the transportation status of the picking conveyor line.
若目標貨物需要等待,執行步驟S430,控制目標貨物停止移動並等待,以及重複執行經由感測器檢測目標揀選輸送線的入口貨箱位元是否被佔用的步驟,直至目標貨物進入目標揀選輸送線的入口貨箱位。If the target cargo needs to wait, execute step S430 to control the target cargo to stop moving and wait, and repeatedly execute the step of detecting whether the entrance container position of the target picking conveyor line is occupied by the sensor until the target cargo enters the entrance container position of the target picking conveyor line.
在一些實施例中,管理設備也可以根據實際情況預設目標貨物停止等待的預定時間。在預定時間內,若感測器檢測目標揀選輸送線的入口貨箱位元空出,則目標貨物可以進入目標揀選輸送線的入口貨箱位;若感測器檢測目標揀選輸送線的入口貨箱位元被佔用,則目標貨物繼續等待。等滿預定時間後,若目標貨物還未進入目標揀選輸送線的入口貨箱位元,管理設備可以控制目標貨物繼續輸送,而且,管理設備可以根據訂單資訊和目標貨物的揀選情況規劃目標貨物的輸送路徑。In some embodiments, the management device may also preset a predetermined time for the target cargo to stop waiting according to actual conditions. Within the predetermined time, if the sensor detects that the inlet cargo box position of the target picking conveyor line is vacant, the target cargo can enter the inlet cargo box position of the target picking conveyor line; if the sensor detects that the inlet cargo box position of the target picking conveyor line is occupied, the target cargo continues to wait. After the predetermined time, if the target cargo has not entered the inlet cargo box position of the target picking conveyor line, the management device may control the target cargo to continue to be transported, and the management device may plan the transportation path of the target cargo according to the order information and the picking situation of the target cargo.
若目標貨物不需要等待,執行步驟S440,控制目標貨物經由閉環輸送線環繞至目標揀選輸送線的入口端。If the target goods do not need to wait, execute step S440 to control the target goods to loop through the closed-loop conveyor line to the entrance end of the target picking conveyor line.
進一步的,步驟S440,控制目標貨物經由閉環輸送線環繞至目標揀選輸送線的入口端,具體可以包括: 獲取目標貨物自第二輸送段移載至第一輸送段所要經過的第六目標第一移載裝置,和,目標貨物自第一輸送段移載至第二輸送段所要經過的第七目標第一移載裝置。其中,沿第二輸送段的輸送方向,第六目標第一移載裝置位於目標揀選輸送線的入口端的下游,第七目標第一移載裝置位於目標揀選輸送線的入口端的上游;目標貨物依次通過第六目標第一移載裝置和第七目標第一移載裝置回到目標揀選輸送線的入口端。 Furthermore, step S440, controlling the target cargo to loop around the closed-loop conveyor line to the inlet end of the target picking conveyor line, may specifically include: Obtaining the sixth target first transfer device that the target cargo will pass through when transferring from the second conveying section to the first conveying section, and the seventh target first transfer device that the target cargo will pass through when transferring from the first conveying section to the second conveying section. Among them, along the conveying direction of the second conveying section, the sixth target first transfer device is located downstream of the inlet end of the target picking conveyor line, and the seventh target first transfer device is located upstream of the inlet end of the target picking conveyor line; the target cargo passes through the sixth target first transfer device and the seventh target first transfer device in turn and returns to the inlet end of the target picking conveyor line.
在一些實施例中,若目標貨物不需要等待,可以控制目標貨物直接繞行至未成功進入的目標揀選輸送線的入口端,此時第六目標第一移載裝置和第七目標第一移載裝置之間只需要包括該未成功進入的目標揀選輸送線即可。In some embodiments, if the target cargo does not need to wait, the target cargo can be controlled to directly bypass the entrance end of the target picking and conveying line that has not been successfully entered. At this time, the sixth target first transfer device and the seventh target first transfer device only need to include the target picking and conveying line that has not been successfully entered.
在一些實施例中,若目標貨物不需要等待,可以控制目標貨物繼續輸送並完成後續的目標揀選輸送線的揀選之後,再控制目標貨物繞行至未成功進入的目標揀選輸送線的入口端,此時第六目標第一移載裝置和第七目標第一移載裝置之間需要包括多個目標揀選輸送線,多個目標揀選輸送線包括目標貨物未成功進入的目標揀選輸送線和後續的目標揀選輸送線。In some embodiments, if the target goods do not need to wait, the target goods can be controlled to continue to be transported and complete the picking of the subsequent target picking conveyor line, and then the target goods can be controlled to bypass the entrance end of the target picking conveyor line that has not successfully entered. At this time, multiple target picking conveyor lines need to be included between the sixth target first transfer device and the seventh target first transfer device, and the multiple target picking conveyor lines include the target picking conveyor line that the target goods have not successfully entered and the subsequent target picking conveyor line.
可以理解的是,若目標貨物未成功進入的目標揀選輸送線為第一個需要進入的目標揀選輸送線時,此時,第六目標第一移載裝置和第七目標第一移載裝置之間包括的多個目標揀選輸送線可以是目標貨物對應的所有目標揀選輸送線。若目標貨物未成功進入的目標揀選輸送線不是第一個需要進入的目標揀選輸送線時,此時,第六目標第一移載裝置和第七目標第一移載裝置之間包括的多個目標揀選輸送線可以是目標貨物對應的部分目標揀選輸送線。It can be understood that if the target picking conveyor line that the target cargo has not successfully entered is the first target picking conveyor line that needs to be entered, at this time, the multiple target picking conveyor lines included between the sixth target first transfer device and the seventh target first transfer device can be all target picking conveyor lines corresponding to the target cargo. If the target picking conveyor line that the target cargo has not successfully entered is not the first target picking conveyor line that needs to be entered, at this time, the multiple target picking conveyor lines included between the sixth target first transfer device and the seventh target first transfer device can be part of the target picking conveyor lines corresponding to the target cargo.
具體實現時,管理設備可以根據目標揀選輸送線的位置確定第六目標第一移載裝置和第七目標第一移載裝置,以使目標貨物繞行至目標揀選輸送線的入口端的路徑最短,或者,使目標貨物繞行目標揀選輸送線的入口端的路徑不會擁堵。In specific implementation, the management device can determine the sixth target first transfer device and the seventh target first transfer device according to the position of the target picking conveyor line so that the path for the target goods to bypass the entrance end of the target picking conveyor line is the shortest, or the path for the target goods to bypass the entrance end of the target picking conveyor line is not congested.
可以理解的是,由於第六目標第一移載裝置和第七目標第一移載裝置,以及,第三目標第一移載裝置和第四目標第一移載裝置均是根據特定揀選輸送線的位置確定的,並且均可以與第一輸送段和第二輸送段形成包含特定揀選輸送線的小環線。因此,在一些實施例中,第六目標第一移載裝置和第七目標第一移載裝置,以及,第三目標第一移載裝置和第四目標第一移載裝置可以完全相同、部分相同或完全不同。It can be understood that, since the sixth target first transfer device and the seventh target first transfer device, as well as the third target first transfer device and the fourth target first transfer device are all determined according to the position of the specific picking conveying line, and can form a small loop line containing the specific picking conveying line with the first conveying section and the second conveying section, in some embodiments, the sixth target first transfer device and the seventh target first transfer device, as well as the third target first transfer device and the fourth target first transfer device can be completely the same, partially the same, or completely different.
在一些實施例中,目標貨物可以對應多個目標揀選輸送線,多個目標揀選輸送線可以均位於第六目標第一移載裝置和第七目標第一移載裝置之間。In some embodiments, the target cargo may correspond to a plurality of target picking conveying lines, and the plurality of target picking conveying lines may be located between the sixth target first transferring device and the seventh target first transferring device.
示例性的,目標貨物對應的多個目標揀選輸送線可以是目標貨物對應的所有目標揀選輸送線,也可以是目標貨物對應的所有目標揀選輸送線中的部分目標揀選輸送線。Exemplarily, the multiple target picking conveying lines corresponding to the target cargo may be all the target picking conveying lines corresponding to the target cargo, or may be some of the target picking conveying lines among all the target picking conveying lines corresponding to the target cargo.
具體實現時,第六目標第一移載裝置、第七目標第一移載裝置、第一輸送段和第二輸送段圍合形成小環形,目標貨物對應的多個目標揀選輸送線位於小環線的範圍內,管理設備可以控制貨物在小環線上輸送,並分別進入多個目標揀選輸送線完成揀選。In specific implementation, the sixth target first transfer device, the seventh target first transfer device, the first conveying section and the second conveying section form a small ring, and multiple target picking and conveying lines corresponding to the target goods are located within the range of the small ring line. The management equipment can control the transportation of the goods on the small ring line and enter the multiple target picking and conveying lines respectively to complete the picking.
最後應說明的是:以上各實施例僅用以說明本公開的技術方案,而非對其限制;儘管參照前述各實施例對本公開進行了詳細的說明,本領域的普通技術人員應當理解:其依然可以對前述各實施例所記載的技術方案進行修改,或者對其中部分或者全部技術特徵進行等同替換;而這些修改或者替換,並不使相應技術方案的本質脫離本公開各實施例技術方案的範圍。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the above embodiments, ordinary technical personnel in this field should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present disclosure.
100:閉環輸送線 110:第一輸送段 111:貨物進口 112:貨物出口 120:第二輸送段 121:揀選輸送線 122:識別裝置 130:第一移載裝置 140:第二移載裝置 150:第三移載裝置 200:卸料機 210:卸料貨架 220:第一升降機構 300:上料機 400:上卸料一體機 500:搬運機器人 510:移動底座 520:機器人貨架 600:輔助輸送線 100: Closed-loop conveyor line 110: First conveyor section 111: Cargo inlet 112: Cargo outlet 120: Second conveyor section 121: Picking conveyor line 122: Identification device 130: First transfer device 140: Second transfer device 150: Third transfer device 200: Unloader 210: Unloading rack 220: First lifting mechanism 300: Loader 400: Loading and unloading integrated machine 500: Handling robot 510: Mobile base 520: Robot rack 600: Auxiliary conveyor line
為了更清楚地說明本申請實施例或相關技術中的技術方案,下面將對實施例或相關技術描述中所需要使用的附圖作一簡單地介紹,顯而易見地,下面描述中的附圖是本申請的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 圖1為本公開實施例提供的一種貨物輸送系統的俯視示意圖一; 圖2為本公開實施例提供的一種貨物輸送系統的俯視示意圖二; 圖3為本公開實施例提供的一種貨物輸送系統的俯視示意圖三; 圖4為本公開實施例提供的部分閉環輸送線和揀選輸送線的俯視示意圖一; 圖5為本公開實施例提供的部分閉環輸送線和揀選輸送線的俯視示意圖二; 圖6為在圖4中的揀選輸送線上方設置輔助輸送線的側視示意圖; 圖7為本公開實施例提供的搬運機器人與卸料機對接的結構示意圖; 圖8為本公開實施例提供的一種貨物輸送方法的流程圖一; 圖9為本公開實施例提供的一種貨物輸送方法的流程圖二; 圖10為本公開實施例提供的一種貨物輸送方法的流程圖三; 圖11為本公開實施例提供的一種貨物輸送方法的流程圖四。 In order to more clearly explain the technical solutions in the embodiments of this application or related technologies, the following will briefly introduce the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are some embodiments of this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Figure 1 is a schematic diagram of a cargo conveying system provided in the disclosed embodiment; Figure 2 is a schematic diagram of a cargo conveying system provided in the disclosed embodiment; Figure 3 is a schematic diagram of a cargo conveying system provided in the disclosed embodiment; Figure 4 is a schematic diagram of a partially closed-loop conveying line and a picking conveying line provided in the disclosed embodiment; Figure 5 is a schematic diagram of a partially closed-loop conveying line and a picking conveying line provided in the disclosed embodiment; Figure 6 is a schematic diagram of a side view of an auxiliary conveying line arranged above the picking conveying line in Figure 4; Figure 7 is a schematic diagram of the structure of the handling robot and the unloader provided in the disclosed embodiment; Figure 8 is a flow chart of a cargo conveying method provided in the disclosed embodiment; Figure 9 is a flow chart 2 of a cargo transportation method provided by the disclosed embodiment; Figure 10 is a flow chart 3 of a cargo transportation method provided by the disclosed embodiment; Figure 11 is a flow chart 4 of a cargo transportation method provided by the disclosed embodiment.
100:閉環輸送線 100: Closed loop conveyor line
110:第一輸送段 110: First conveying section
111:貨物進口 111: Import of goods
112:貨物出口 112: Export of goods
120:第二輸送段 120: Second conveying section
121:揀選輸送線 121: Picking conveyor line
122:識別裝置 122: Identification device
130:第一移載裝置 130: First transfer device
200:卸料機 200: Unloader
300:上料機 300: Loading machine
500:搬運機器人 500: Transport robot
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| CN202111333120.XA CN113978988A (en) | 2021-11-11 | 2021-11-11 | Cargo conveying system and cargo conveying method |
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| CN116654498A (en) * | 2023-05-31 | 2023-08-29 | 苏州威达智科技股份有限公司 | A container sorting mechanism |
| CN117019651A (en) * | 2023-08-03 | 2023-11-10 | 深圳市海柔创新科技有限公司 | Sorting system, logistics system and sorting system control method |
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- 2021-11-11 CN CN202111333120.XA patent/CN113978988A/en active Pending
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- 2022-10-24 WO PCT/CN2022/126977 patent/WO2023082977A1/en not_active Ceased
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| JP2000255763A (en) * | 1999-03-03 | 2000-09-19 | Nkk Corp | Conveyor and automatic warehouse |
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| WO2023082977A1 (en) | 2023-05-19 |
| TW202319318A (en) | 2023-05-16 |
| CN113978988A (en) | 2022-01-28 |
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