TWI884063B - Fiber with conductive layer and preparation method thereof - Google Patents
Fiber with conductive layer and preparation method thereof Download PDFInfo
- Publication number
- TWI884063B TWI884063B TW113131097A TW113131097A TWI884063B TW I884063 B TWI884063 B TW I884063B TW 113131097 A TW113131097 A TW 113131097A TW 113131097 A TW113131097 A TW 113131097A TW I884063 B TWI884063 B TW I884063B
- Authority
- TW
- Taiwan
- Prior art keywords
- fiber
- conductive layer
- resin
- fiber substrate
- conductive
- Prior art date
Links
Images
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本發明有關於一種具導電層之纖維的製備方法,其包含有步驟A) 將一水及一防沉劑混合均勻,再添加一膠合樹脂,經過超音波震盪後,添加一導電材料,於珠磨機內再經過混合分散後,以配置出一液相樹脂;B) 取一纖維基材,以塗覆法將液相樹脂塗覆於纖維基材之外表面;以及C) 執行一高溫碳化程序或金屬化程序,使塗覆於纖維基材之外表面的液相樹脂固化定型。藉此,以塗覆法塗覆的方式,可避免如傳統電鍍製程產生的工業廢水,具備環保與低成本之優勢。The present invention relates to a preparation method of a fiber with a conductive layer, which includes the steps of A) mixing water and an anti-settling agent uniformly, adding a bonding resin, and then adding a conductive material after ultrasonic vibration, and mixing and dispersing in a bead mill to prepare a liquid phase resin; B) taking a fiber substrate, and coating the liquid phase resin on the outer surface of the fiber substrate by coating; and C) performing a high temperature carbonization process or metallization process to solidify the liquid phase resin coated on the outer surface of the fiber substrate. In this way, the coating method can avoid industrial wastewater generated by traditional electroplating processes, and has the advantages of environmental protection and low cost.
Description
本發明係有關於一種具導電層之纖維及其製備方法,其在纖維基材之外表面以塗覆法塗覆一層導電層,使纖維基材有一層完整被導電材料包覆的導電層。The present invention relates to a fiber with a conductive layer and a preparation method thereof. A conductive layer is coated on the outer surface of a fiber substrate by a coating method, so that the fiber substrate has a conductive layer completely coated with a conductive material.
按,目前已經有恆溫服飾、生理感測服飾及嵌入型電子服飾等紡織產品被開發出來,其將導電材料與紡織品的纖維結合,再將纖維織造為導電布料,最後製成各種服飾,令穿戴於人體的服飾能夠執行接收及發送電子訊號的工作,該等服飾被稱為智慧型紡織品(Smart textiles),可應用於運動健身、醫療照護、居家生活、時尚娛樂與軍事安全等領域。除了直接讓導電材料與纖維結合製成導電布料,目前亦有將導電油墨或導電薄膜結合至服飾的做法,可知智慧型紡織品的研發已逐漸成為未來紡織產業的趨勢。Currently, textile products such as thermostatic clothing, physiological sensing clothing and embedded electronic clothing have been developed. They combine conductive materials with textile fibers, weave the fibers into conductive fabrics, and finally make various clothing, so that the clothing worn on the human body can receive and send electronic signals. Such clothing is called smart textiles and can be applied to sports and fitness, medical care, home life, fashion and entertainment, and military security. In addition to directly combining conductive materials with fibers to make conductive fabrics, there is also a method of combining conductive inks or conductive films with clothing. It can be seen that the research and development of smart textiles has gradually become a trend in the future textile industry.
美國專利公開號US 20180187077 A1揭露一種具有金屬塗層的導電纖維,其先在纖維上以化學鍍的方式沉積一層鎳金屬層,再於鎳金屬層上電鍍一層或多層之錫、鎳、銅、銀或金等金屬材料。以化學鍍再加上電鍍的方式,雖能將金屬材料鍍於纖維材料的外表,但電鍍製程本身會產生工業廢水,其中包含了有毒的重金屬以及氰化物等物質;因此,電鍍產生的工業廢水需要再經過後端設備的處理後才能進行排放或回收,會導致製造成本大幅增加。US Patent Publication No. US 20180187077 A1 discloses a conductive fiber with a metal coating, which first deposits a nickel metal layer on the fiber by chemical plating, and then electroplates one or more layers of metal materials such as tin, nickel, copper, silver or gold on the nickel metal layer. Although the metal material can be plated on the surface of the fiber material by chemical plating and electroplating, the electroplating process itself will produce industrial wastewater, which contains toxic heavy metals and cyanide. Therefore, the industrial wastewater produced by electroplating needs to be treated by back-end equipment before it can be discharged or recycled, which will lead to a significant increase in manufacturing costs.
再者,過去在製作導電布料時,通常使用一整片的布料去鍍上導電材料,使布料的表面有整面的導電層,後續再裁切為裁片去製作服飾,而經過裁切的導電布料,在切面處就不會有形成有導電層,於導電能力較為不足。爰此,如何提供一種以環保的製程塗覆導電材料於纖維材料上,並降低製造成本,且使導電材料能完整包覆纖維材料,此即為本發明人所思及之方向。Furthermore, in the past, when making conductive fabric, a whole piece of fabric is usually coated with conductive material so that the surface of the fabric has a conductive layer, and then cut into pieces to make clothing. However, the conductive fabric that has been cut does not have a conductive layer formed on the cut surface, and the conductive ability is relatively insufficient. Therefore, how to provide an environmentally friendly process for coating conductive material on fiber material, reduce manufacturing costs, and enable the conductive material to completely cover the fiber material, this is the direction that the inventor has thought of.
今,發明人有鑑於上述現有之導電纖維的製程於實際實施使用時仍具有多處缺失,於是藉其豐富專業知識及多年之實務經驗,而加以改善,並據此研創出本發明。Now, the inventors have found that the above-mentioned existing conductive fiber manufacturing process still has many deficiencies in actual implementation, so they have improved it with their rich professional knowledge and many years of practical experience, and have developed the present invention accordingly.
本發明之主要目的在於提供一種具導電層之纖維的製備方法,其使用塗覆法塗覆一層導電層於纖維材料的外表面,相較於電鍍製程,本發明之製備方法具備環保及低成本等優勢。The main purpose of the present invention is to provide a method for preparing a fiber with a conductive layer, which uses a coating method to coat a conductive layer on the outer surface of the fiber material. Compared with the electroplating process, the preparation method of the present invention has the advantages of environmental protection and low cost.
為了達到上述實施目的,本發明具導電層之纖維的製備方法,其包含有步驟A) 將一水及一防沉劑混合均勻,再添加一膠合樹脂,經過超音波震盪後,添加一導電材料,於珠磨機內再經過混合分散後,以配置出一液相樹脂;B) 取一纖維基材,以塗覆法將液相樹脂塗覆於纖維基材之外表面;以及C) 執行一高溫碳化程序或金屬化程序,使塗覆於纖維基材之外表面的液相樹脂固化定型。In order to achieve the above-mentioned implementation purpose, the preparation method of the fiber with a conductive layer of the present invention includes the steps of A) mixing water and an anti-settling agent uniformly, adding a bonding resin, and after ultrasonic vibration, adding a conductive material, mixing and dispersing in a bead mill to prepare a liquid phase resin; B) taking a fiber substrate, coating the liquid phase resin on the outer surface of the fiber substrate by a coating method; and C) performing a high temperature carbonization process or a metallization process to solidify the liquid phase resin coated on the outer surface of the fiber substrate.
於本發明之一實施例中,於步驟A)中,將水及防沉劑混合均勻,再添加一導電高分子材料與膠合樹脂,經過超音波震盪後,添加導電材料,於珠磨機內再經過混合分散後,以配置出液相樹脂。In one embodiment of the present invention, in step A), water and an anti-settling agent are mixed uniformly, and then a conductive polymer material and a bonding resin are added. After ultrasonic vibration, the conductive material is added, and after mixing and dispersing in a bead mill, a liquid phase resin is prepared.
於本發明之一實施例中,導電高分子材料為聚二氧乙基噻吩:聚苯乙烯磺酸(poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate), PEDOT:PSS)。In one embodiment of the present invention, the conductive polymer material is poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate), PEDOT:PSS.
於本發明之一實施例中,於步驟A)中,將水及防沉劑混合均勻,再添加膠合樹脂,經過超音波震盪後,添加導電材料及一染料,於珠磨機內再經過混合分散後,以配置出液相樹脂。In one embodiment of the present invention, in step A), water and an anti-settling agent are mixed uniformly, and then a bonding resin is added. After ultrasonic vibration, a conductive material and a dye are added, and after mixing and dispersing in a bead mill, a liquid phase resin is prepared.
於本發明之一實施例中,纖維基材為天然纖維、合成纖維、織布、不織布或薄膜,且纖維基材為染色或無染色。In one embodiment of the present invention, the fiber substrate is natural fiber, synthetic fiber, woven fabric, nonwoven fabric or film, and the fiber substrate is dyed or undyed.
於本發明之一實施例中,防沉劑為至少一種選自由羧甲基纖維素鈉(Sodium carboxyethyl cellulose, CMC)、聚羧酸銨鹽(Ammonium salt of polycarboxylic acid)、聚磺酸鹽、聚醚鹽類、氫化丁腈橡膠(Hydrogenated nitrile rubber, H-NBR)、萘磺酸甲醛縮聚物鈉鹽(Sodium salt of polynaphthalene sulphonic acid, NNO)、γ-丁內酯(gamma-Butyrolactone, GBL)、異佛爾酮(Isophorone)、乙酸正丁酯(Butyl acetate)及乙酸乙酯(Ethyl acetate)所組成之群組。In one embodiment of the present invention, the anti-settling agent is at least one selected from the group consisting of sodium carboxyethyl cellulose (CMC), ammonium salt of polycarboxylic acid, polysulfonate, polyether salts, hydrogenated nitrile rubber (H-NBR), sodium salt of polynaphthalene sulphonic acid (NNO), gamma-butyrolactone (GBL), isophorone, butyl acetate and ethyl acetate.
於本發明之一實施例中,膠合樹脂為至少一種選自由水性聚氨酯(Waterborne polyurethane)、熱塑性聚氨酯(Thermoplastic polyurethane)、聚酯樹脂(Polyester resin)、聚丙烯酸乙酯(Poly(ethyl acrylate))、聚丙烯酸樹脂(Polyacrylic acid resin)、聚丙烯酸丁酯(Poly(butyl acrylate))、不飽和聚酯樹脂(Unsaturated polyester resin)、聚醯胺樹脂(Polyamide resin)、聚醋酸乙烯酯(Polyvinyl acetate, PVA)、水性橡膠及水性環氧樹脂所組成之群組。In one embodiment of the present invention, the adhesive resin is at least one selected from the group consisting of waterborne polyurethane, thermoplastic polyurethane, polyester resin, poly(ethyl acrylate), polyacrylic acid resin, poly(butyl acrylate), unsaturated polyester resin, polyamide resin, polyvinyl acetate (PVA), waterborne rubber and waterborne epoxy resin.
於本發明之一實施例中,導電材料為單壁奈米碳管、多壁奈米碳管或金屬粒子。In one embodiment of the present invention, the conductive material is single-walled carbon nanotubes, multi-walled carbon nanotubes or metal particles.
於本發明之一實施例中,步驟B)還包括一厚度控制程序,將纖維基材塗覆之液相樹脂的厚度控制在5 µm-300 µm。In one embodiment of the present invention, step B) further includes a thickness control procedure to control the thickness of the liquid resin coated on the fiber substrate to be within a range of 5 μm-300 μm.
於本發明之一實施例中,相較於未塗覆液相樹脂之纖維基材,塗覆有液相樹脂之纖維基材的丹尼數係增加5-300%。In one embodiment of the present invention, the denier number of the fiber substrate coated with the liquid phase resin is increased by 5-300% compared to the fiber substrate not coated with the liquid phase resin.
於本發明之一實施例中,步驟C)之高溫碳化程序或金屬化程序係於溫度100℃-180℃之反應室中進行第一次高溫碳化處理或金屬化處理後,對纖維基材進行拉伸,再於溫度100℃-180℃之反應室中進行第二次高溫碳化處理或金屬化處理,再次對纖維基材進行拉伸,使塗覆於纖維基材之表面的液相樹脂固化定型。In one embodiment of the present invention, the high temperature carbonization process or metallization process of step C) is to perform a first high temperature carbonization treatment or metallization treatment in a reaction chamber at a temperature of 100°C-180°C, then stretch the fiber substrate, and then perform a second high temperature carbonization treatment or metallization treatment in a reaction chamber at a temperature of 100°C-180°C, and then stretch the fiber substrate again to solidify the liquid phase resin coated on the surface of the fiber substrate.
本發明之另一目的為提供一種具導電層之纖維,其包含有一纖維基材,具有一外表面;以及一導電層,具有一防沉劑、一膠合樹脂及一導電材料,導電層披覆於纖維基材之外表面,而導電材料為單壁奈米碳管、多壁奈米碳管或金屬粒子。Another object of the present invention is to provide a fiber with a conductive layer, which includes a fiber substrate having an outer surface; and a conductive layer having an anti-settling agent, a bonding resin and a conductive material, the conductive layer is coated on the outer surface of the fiber substrate, and the conductive material is single-walled carbon nanotubes, multi-walled carbon nanotubes or metal particles.
於本發明另一實施例中,導電層的厚度為5 µm-300 µm。In another embodiment of the present invention, the thickness of the conductive layer is 5 μm-300 μm.
於本發明另一實施例中,導電層之電阻值為10 -4-10 8Ω/cm。 In another embodiment of the present invention, the resistance of the conductive layer is 10 -4 -10 8 Ω/cm.
於本發明另一實施例中,相較於未披覆導電層之纖維基材,披覆有導電層之纖維基材的丹尼數係增加5-300%。In another embodiment of the present invention, the Denier number of the fiber substrate coated with the conductive layer is increased by 5-300% compared to the fiber substrate not coated with the conductive layer.
於本發明另一實施例中,導電層還包含有一導電高分子材料。In another embodiment of the present invention, the conductive layer further includes a conductive polymer material.
於本發明另一實施例中,導電層還包含有一染料。In another embodiment of the present invention, the conductive layer further includes a dye.
請參閱圖1及圖2,本發明具導電層之纖維1,主要有一纖維基材11以及一完整披覆於纖維基材11的外表面12的導電層13,如圖1所示,而導電層13會包含有防沉劑131、膠合樹脂132及導電材料133。Please refer to FIG. 1 and FIG. 2 . The
本發明具導電層之纖維1之製備方法,其依序執行步驟S1~步驟S3。步驟S1,如圖2所示:將水作為溶劑,將一防沉劑131加入水中混合均勻,再添加一膠合樹脂132至水跟防沉劑131的混合液中,膠合樹脂132為濃稠狀,因此需放置於超音波震盪機中,經過超音波震盪,使膠合樹脂132、水及防沉劑131混合均勻,再添加一導電材料133至水、防沉劑131與膠合樹脂132的混合液中,由於導電材料133為顆粒狀,需將添加導電材料133的混合液放置於珠磨機內,由珠磨機的研磨珠將導電材料133研磨並均勻分散於混合液中,防沉劑131讓導電材料133更容易且均勻地分散在膠合樹脂132中,提升整體的導電效果,再由珠磨機中取出混合液,即配置出一液相樹脂。The preparation method of the
步驟S2:取一纖維基材11,可例如為天然纖維、合成纖維、織布、不織布或薄膜,將纖維基材11以10 -200 m/min的速度做輸送,透過塗覆法將液相樹脂塗覆於纖維基材11的外表面12,再經過厚度控制程序,將纖維基材11之外表面12的液相樹脂厚度控制在5 µm-300 µm。Step S2: Take a
步驟S3:接續執行高溫碳化程序或金屬化程序,將已塗覆液相樹脂的纖維基材11在溫度100℃-180℃的反應室中進行第一次高溫碳化處理或金屬化處理後對纖維基材11進行拉伸,再輸送至溫度100℃-180℃的反應室中進行第二次高溫碳化處理或金屬化處理,再對纖維基材11進行拉伸,使塗覆於纖維基材11之外表面12的液相樹脂完全固化定型,以獲得外表面12有導電層13的纖維基材11,最後由收捲器將纖維基材11捲起收納。Step S3: Continuously perform a high temperature carbonization process or a metallization process, subjecting the
在配置液相樹脂的步驟S1中,除了添加膠合樹脂132至水及防沉劑131的混合液中,可再添加一導電高分子材料,以增加液相樹脂的電性表現,如圖3所示。In the step S1 of preparing the liquid phase resin, in addition to adding the
再者,於步驟S1中,亦可在添加導電材料133的時候,同時添加一染料,於珠磨機中混合分散後,液相樹脂即呈現染料的顏色,令塗覆纖維基材11的導電層13具有色彩,以應用於不同的紡織設計,如圖4所示;其中,染料係選用尼龍染料或聚酯染料。此具有染料的導電層13,亦可與纖維基材11的色彩進行搭配,使纖維1呈現不同的色彩。Furthermore, in step S1, a dye can be added at the same time as the
如此,具導電層之纖維1的導電層13除了有防沉劑131、膠合樹脂132與導電材料133,還可再包含導電高分子材料(圖未示)與染料(圖未示)。Thus, the
本發明之液相樹脂所使用之原料皆為水性,且透過塗覆法的方式將液相樹脂塗覆於纖維基材11上,可避免產生工業廢水,不需要建置額外的設備去處理工業廢水,本發明之製備方法兼具環保與低成本之優點。The raw materials used for the liquid resin of the present invention are all water-based, and the liquid resin is coated on the
以下提供各實施例,說明本發明液相樹脂之防沉劑131、膠合樹脂132、導電材料133、導電高分子材料與染料的搭配應用。The following provides various embodiments to illustrate the application of the
實施例一
實施例一之液相樹脂包含有65-90 wt%的水、1-5 wt%的防沉劑131、1-5 wt%的膠合樹脂132以及5-15 wt%的導電材料133。The liquid resin of Example 1 includes 65-90 wt % of water, 1-5 wt % of an
較佳為75-85 wt%的水、1.5-3.5 wt%的羧甲基纖維素鈉、2-4 wt%的水性橡膠與聚丙烯酸樹脂以及7-13 wt%的多壁奈米碳管。Preferably, the composition is 75-85 wt% water, 1.5-3.5 wt% sodium carboxymethyl cellulose, 2-4 wt% water-based rubber and polyacrylic acid resin, and 7-13 wt% multi-walled carbon nanotubes.
其中,多壁奈米碳管之尺寸為2-200 μm,顏色為黑色,經高溫碳化程序後,令纖維基材11之外表面12的導電層13呈現黑色,因此,實施例一適合搭配深色的纖維基材11,若搭配藍色或紅色之纖維基材11,纖維1呈現的色彩即為深藍色或深紅色。The size of the multi-walled carbon nanotubes is 2-200 μm and the color is black. After the high-temperature carbonization process, the
纖維基材11取深色合成纖維之PET(Polyethylene terephthalate),為合成纖維紗線或梭織布,並塗覆實施例一之液相樹脂,其電阻值為10
1-10
2Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為4級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加10-20%。
The
實施例二Embodiment 2
實施例二之液相樹脂包含有88.5-98.9 wt%的水、0.01-2 wt%的防沉劑131、1-10 wt%的膠合樹脂132以及0.005-1.0 wt%的導電材料133,以下實施例二提供四種不同的配方。The liquid resin of Example 2 contains 88.5-98.9 wt % of water, 0.01-2 wt % of an
較佳為89.5-97.5 wt%的水、0.03-1.5 wt%的萘磺酸甲醛縮聚物鈉鹽、2-6 wt%的水性橡膠與不飽和聚酯樹脂以及0.006-0.04 wt%的單壁奈米碳管。Preferably, the composition is 89.5-97.5 wt% water, 0.03-1.5 wt% naphthalenesulfonic acid formaldehyde condensation polymer sodium salt, 2-6 wt% water-based rubber and unsaturated polyester resin, and 0.006-0.04 wt% single-walled carbon nanotubes.
較佳為89-95 wt%的水、0.05-1.5 wt%的萘磺酸甲醛縮聚物鈉鹽、2-8 wt%的水性橡膠與不飽和聚酯樹脂以及0.008-0.8 wt%的單壁奈米碳管。Preferably, the composition is 89-95 wt% water, 0.05-1.5 wt% naphthalenesulfonic acid formaldehyde condensation polymer sodium salt, 2-8 wt% water-based rubber and unsaturated polyester resin, and 0.008-0.8 wt% single-walled carbon nanotubes.
較佳為90-96 wt%的水、0.02-1.2 wt%的羧甲基纖維素鈉、2-8 wt%的水性橡膠與不飽和聚酯樹脂以及0.01-0.04 wt%的單壁奈米碳管。Preferably, the composition is 90-96 wt% water, 0.02-1.2 wt% sodium carboxymethyl cellulose, 2-8 wt% water-based rubber and unsaturated polyester resin, and 0.01-0.04 wt% single-walled carbon nanotubes.
較佳為89-96 wt%的水、0.2-1.2 wt%的羧甲基纖維素鈉、2-7 wt%的水性聚氨酯與聚酯樹脂以及0.009-0.8 wt%的單壁奈米碳管。The preferred composition is 89-96 wt% water, 0.2-1.2 wt% sodium carboxymethyl cellulose, 2-7 wt% waterborne polyurethane and polyester resin, and 0.009-0.8 wt% single-walled carbon nanotubes.
其中,單壁奈米碳管之尺寸為2-200 μm,顏色為黑色,根據使用量的多寡且經高溫碳化程序後,纖維基材11之外表面12的導電層13會呈現黑色或淺灰色,因此,實施例二若搭配藍色或紅色之纖維基材11,纖維1呈現的色彩即為深藍色、淺藍色、深紅色或淺紅色。The size of the single-walled carbon nanotubes is 2-200 μm and the color is black. Depending on the amount used and after the high-temperature carbonization process, the
纖維基材11取多個合成纖維PET,為合成纖維紗線或梭織布,並分別塗覆實施例二之液相樹脂,其電阻值為10
2-10
7Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為4級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加10-20%。
The
實施例三Embodiment 3
實施例三之液相樹脂包含有70-90 wt%的水、0.001-0.5 wt%的防沉劑131、1-10 wt%的膠合樹脂132、5-30 wt%的導電高分子材料以及0.005-0.05 wt%的導電材料133。The liquid resin of Example 3 includes 70-90 wt% of water, 0.001-0.5 wt% of an
較佳為72-85 wt%的水、0.005-0.3 wt%的萘磺酸甲醛縮聚物鈉鹽、2-7 wt%的水性聚氨酯與聚酯樹脂、10-25 wt%的聚二氧乙基噻吩:聚苯乙烯磺酸以及0.009-0.04 wt%的單壁奈米碳管。The preferred composition is 72-85 wt% water, 0.005-0.3 wt% naphthalenesulfonic acid formaldehyde condensate sodium salt, 2-7 wt% waterborne polyurethane and polyester resin, 10-25 wt% poly(ethylenedioxythiophene):polystyrenesulfonic acid, and 0.009-0.04 wt% single-walled carbon nanotubes.
其中,單壁奈米碳管於液相樹脂中的份量較少,再經高溫碳化程序後,令纖維基材11之外表面12的導電層13呈現淺灰色,因此,實施例三可以搭配任何色彩的纖維基材11,若搭配藍色或紅色之纖維基材11,纖維1呈現的色彩即為淺藍色或淺紅色。The amount of single-walled carbon nanotubes in the liquid phase resin is relatively small, and after the high-temperature carbonization process, the
纖維基材11取多個合成纖維PET,為合成纖維紗線或梭織布,並分別塗覆實施例三之液相樹脂,其電阻值為10
4-10
5Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為4級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加10-15%。
The
實施例四Embodiment 4
實施例四之液相樹脂包含有10-20 wt%的水、0.001-0.5 wt%的防沉劑131、1-10 wt%的膠合樹脂132、70-90 wt%的導電高分子材料以及0.005-0.05 wt%的導電材料133。The liquid resin of Example 4 includes 10-20 wt% of water, 0.001-0.5 wt% of an
較佳為12-18 wt%的水、0.005-0.4 wt%的萘磺酸甲醛縮聚物鈉鹽、2-8 wt%的水性聚氨酯與聚酯樹脂、75-88 wt%的聚二氧乙基噻吩:聚苯乙烯磺酸以及0.008-0.03 wt%的單壁奈米碳管。The preferred composition is 12-18 wt% water, 0.005-0.4 wt% naphthalenesulfonic acid formaldehyde condensate sodium salt, 2-8 wt% waterborne polyurethane and polyester resin, 75-88 wt% poly(ethylenedioxythiophene):polystyrenesulfonic acid, and 0.008-0.03 wt% single-walled carbon nanotubes.
其中,單壁奈米碳管於液相樹脂中的份量較少,再經高溫碳化程序後,令纖維基材11之外表面12的導電層13呈現淺灰色,因此,實施例四可以搭配任何色彩的纖維基材11,若搭配藍色或紅色之纖維基材11,纖維1呈現的色彩即為淺藍色或淺紅色。The amount of single-walled carbon nanotubes in the liquid phase resin is relatively small, and after the high-temperature carbonization process, the
纖維基材11取多個合成纖維PET或PA6(Polyamide 6),為合成纖維紗線或梭織布,並分別塗覆實施例四之液相樹脂,其電阻值為10
1-10
3Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為4級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加10-20%。
The
實施例五Embodiment 5
實施例五之液相樹脂包含有10-40 wt%的水、0.001-0.5 wt%的防沉劑131、1-10 wt%的膠合樹脂132、5-20 wt%的導電高分子材料、0.001-0.05 wt%的導電材料133以及40-70 wt%的染料。The liquid resin of Example 5 includes 10-40 wt % of water, 0.001-0.5 wt % of an
較佳為15-35 wt%的水、0.005-0.35 wt%的萘磺酸甲醛縮聚物鈉鹽、2-8 wt%的水性聚氨酯與聚酯樹脂、8-18 wt%的聚二氧乙基噻吩:聚苯乙烯磺酸、0.001-0.03 wt%的單壁奈米碳管以及45-65 wt%的鈦白粉(TiO 2)。 Preferably, the composition is 15-35 wt% water, 0.005-0.35 wt% naphthalenesulfonic acid formaldehyde condensate sodium salt, 2-8 wt% waterborne polyurethane and polyester resin, 8-18 wt% poly(ethylenedioxythiophene):polystyrenesulfonic acid, 0.001-0.03 wt% single-walled carbon nanotubes and 45-65 wt% titanium dioxide (TiO 2 ).
其中,單壁奈米碳管於液相樹脂中的份量較少,且以鈦白粉作為染料,再經高溫碳化程序後,令纖維基材11之外表面12的導電層13會呈現白色,實施例五適合搭配白色的纖維基材11。The amount of single-walled carbon nanotubes in the liquid phase resin is relatively small, and titanium dioxide is used as a dye. After a high-temperature carbonization process, the
纖維基材11取白色的合成纖維PET,並塗覆實施例五之液相樹脂,其電阻值為10
6-10
7Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為3級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加25-40%。
The
實施例六Embodiment 6
實施例六之液相樹脂包含有0.1-10 wt%的水、15-40 wt%的防沉劑131、3-15 wt%的膠合樹脂132以及20-80 wt%的導電材料133,實施例六之導電材料133選用粒徑0.5-20 μm的金屬粒子,可例如為金、銀、銅、鎳、錫、鈷、鋁、鋅及鎢等,以下實施例六提供三種不同的配方。The liquid resin of Example 6 includes 0.1-10 wt% of water, 15-40 wt% of an
較佳為1.5-8.5 wt%的水、16-36 wt%的γ-丁內酯、異佛爾酮、乙酸正丁酯及乙酸乙酯、4-10 wt%的水性聚氨酯與聚酯樹脂或聚醯胺樹脂以及50-80 wt%的金屬粒子,此金屬粒子由10-20 wt%的銀跟50-60 wt%的銅組成。Preferably, the composition comprises 1.5-8.5 wt% of water, 16-36 wt% of γ-butyrolactone, isophorone, n-butyl acetate and ethyl acetate, 4-10 wt% of waterborne polyurethane and polyester resin or polyamide resin, and 50-80 wt% of metal particles, wherein the metal particles are composed of 10-20 wt% of silver and 50-60 wt% of copper.
較佳為2-8 wt%的水、15-35 wt%的乙酸正丁酯及乙酸乙酯、4-10 wt%的水性聚氨酯與聚酯樹脂或聚醯胺樹脂以及55-75 wt%的銀。Preferably, the composition is 2-8 wt% water, 15-35 wt% n-butyl acetate and ethyl acetate, 4-10 wt% waterborne polyurethane and polyester resin or polyamide resin, and 55-75 wt% silver.
較佳為2-8 wt%的水、15-35 wt%的乙酸正丁酯及乙酸乙酯、4-10 wt%的水性聚氨酯與聚酯樹脂或聚醯胺樹脂以及55-75 wt%的銅。Preferably, the composition is 2-8 wt% water, 15-35 wt% n-butyl acetate and ethyl acetate, 4-10 wt% waterborne polyurethane and polyester resin or polyamide resin, and 55-75 wt% copper.
其中,金屬粒子有原本的金屬色,再經金屬化程序後,令纖維基材11之外表面12的導電層13呈現所選用之金屬粒子的金屬色,因此,實施例六若搭配任何色彩的纖維基材11,纖維1皆會呈現所選用之金屬粒子的金屬色。The metal particles have an original metal color. After the metallization process, the
纖維基材11取多個合成纖維PET或PA6,為合成纖維紗線或梭織布,並分別塗覆實施例六之液相樹脂,其電阻值為10
-4-10
-1Ω/cm,AATCC 61測試標準的耐水洗色牢度到達4-5級,AATCC 16.3測試標準的耐光色牢度為4級,而相較於未披覆有導電層13的纖維基材11,丹尼數則會增加110-120%。
The
由上述之實施說明可知,本發明與現有技術相較之下,本發明具有以下優點:From the above implementation description, it can be seen that compared with the prior art, the present invention has the following advantages:
1. 本發明具導電層之纖維及其製備方法,配置液相樹脂時皆使用水性原料,並以塗覆法將液相樹脂塗覆於纖維基材,在製備過程中無使用到電解液或是其他會產生工業廢水的化學液體,據此,本發明不會產生工業廢水,在製程設備中不需要再設置處理工業廢水的設備,即可減少製造成本,並以更環保的方式提供有披覆導電層的纖維。1. The fiber with a conductive layer and the preparation method thereof of the present invention use aqueous raw materials when configuring the liquid phase resin, and the liquid phase resin is coated on the fiber substrate by a coating method. No electrolyte or other chemical liquids that will generate industrial wastewater are used in the preparation process. Therefore, the present invention will not generate industrial wastewater, and there is no need to set up equipment for treating industrial wastewater in the process equipment, which can reduce the manufacturing cost and provide the fiber coated with a conductive layer in a more environmentally friendly manner.
2. 本發明具導電層之纖維及其製備方法,其可應用於EMI防護、軍警用品、電子設備、智能服飾、航太科技、醫療周邊及伺服器運算等領域,本發明之導電層係完整披覆於纖維基材的外表面,後續再經過裁切或是織造的工序後,都不會減少導電層包覆的範圍,能提供良好的導電能力。2. The fiber with a conductive layer and the preparation method thereof of the present invention can be applied to EMI protection, military and police supplies, electronic equipment, smart clothing, aerospace technology, medical peripherals and server computing. The conductive layer of the present invention is completely coated on the outer surface of the fiber substrate, and the subsequent cutting or weaving process will not reduce the coverage of the conductive layer, thereby providing good conductivity.
1:纖維 11:纖維基材 12:外表面 13:導電層 131:防沉劑 132:膠合樹脂 133:導電材料 S1~S3:步驟1: Fiber 11: Fiber substrate 12: Outer surface 13: Conductive layer 131: Anti-settling agent 132: Adhesive resin 133: Conductive material S1~S3: Steps
圖1為本發明實施例之結構剖面圖; 圖2為本發明實施例之製造流程圖; 圖3為本發明實施例之具導電高分子材料的製造流程圖;以及 圖4為本發明實施例之具染料的製造流程圖。 FIG1 is a structural cross-sectional view of an embodiment of the present invention; FIG2 is a manufacturing flow chart of an embodiment of the present invention; FIG3 is a manufacturing flow chart of a conductive polymer material of an embodiment of the present invention; and FIG4 is a manufacturing flow chart of a dye of an embodiment of the present invention.
1:纖維 1: Fiber
11:纖維基材 11: Fiber substrate
12:外表面 12: External surface
13:導電層 13:Conductive layer
131:防沉劑 131: Anti-settling agent
132:膠合樹脂 132: Adhesive resin
133:導電材料 133: Conductive materials
Claims (17)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113131097A TWI884063B (en) | 2024-08-19 | 2024-08-19 | Fiber with conductive layer and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113131097A TWI884063B (en) | 2024-08-19 | 2024-08-19 | Fiber with conductive layer and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWI884063B true TWI884063B (en) | 2025-05-11 |
Family
ID=96582139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113131097A TWI884063B (en) | 2024-08-19 | 2024-08-19 | Fiber with conductive layer and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI884063B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180023220A1 (en) * | 2015-03-31 | 2018-01-25 | National Institute Of Advanced Industrial Science And Technology | Method for producing carbon fiber composite material |
| CN107974721A (en) * | 2016-10-25 | 2018-05-01 | 无锡谛诺伟业科技有限公司 | A kind of high-strength high-accuracy 66 utter misery conductive monofilament of polyamide fibre and its production technology |
| TW202124577A (en) * | 2019-12-27 | 2021-07-01 | 穩得實業股份有限公司 | Fiber-grade conductive polymer composition and multifilament fiber yarn including carbon nanotubes having a size ranging from 0.5[mu]m to 1[mu]m, a first component and a second component |
| TWM650867U (en) * | 2023-10-04 | 2024-01-21 | 耀億工業股份有限公司 | conductive fiber |
| TWM663384U (en) * | 2024-08-19 | 2024-11-21 | 耀億工業股份有限公司 | Fiber with conductive layer |
-
2024
- 2024-08-19 TW TW113131097A patent/TWI884063B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180023220A1 (en) * | 2015-03-31 | 2018-01-25 | National Institute Of Advanced Industrial Science And Technology | Method for producing carbon fiber composite material |
| CN107974721A (en) * | 2016-10-25 | 2018-05-01 | 无锡谛诺伟业科技有限公司 | A kind of high-strength high-accuracy 66 utter misery conductive monofilament of polyamide fibre and its production technology |
| TW202124577A (en) * | 2019-12-27 | 2021-07-01 | 穩得實業股份有限公司 | Fiber-grade conductive polymer composition and multifilament fiber yarn including carbon nanotubes having a size ranging from 0.5[mu]m to 1[mu]m, a first component and a second component |
| TWM650867U (en) * | 2023-10-04 | 2024-01-21 | 耀億工業股份有限公司 | conductive fiber |
| TWM663384U (en) * | 2024-08-19 | 2024-11-21 | 耀億工業股份有限公司 | Fiber with conductive layer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10508387B2 (en) | Conductive fibres | |
| Azani et al. | Electronic textiles (E-Textiles): Types, fabrication methods, and recent strategies to overcome durability challenges (washability & flexibility) | |
| TWM663384U (en) | Fiber with conductive layer | |
| CN102002848A (en) | Metalized fabric base cloth capable of improving attachment fastness of metal coating and preparation method thereof | |
| CN108611880A (en) | A kind of cotton fabric durable flame-retardant, conduction and grey black dye a step processing method | |
| CN101897488A (en) | Anti-electromagnetic radiation fabric and manufacturing method thereof | |
| TWI884063B (en) | Fiber with conductive layer and preparation method thereof | |
| CN115464941A (en) | A preparation method of carbon fiber/graphene composite electromagnetic shielding prepreg | |
| TW201732103A (en) | Conductive textile and manufacturing method thereof | |
| JP5536002B2 (en) | Fabric, thread or floc surface treatment method | |
| EP1903140B1 (en) | Color-coated, fouling-resistant conductive cloth and manufacturing method thereof | |
| CN107142720A (en) | A kind of preparation method of graphene exposure suit | |
| JP2006328610A (en) | Conductive fiber and method for producing the same | |
| CN104532568B (en) | A kind of fabrics being resistant to dyeing and preparation method thereof | |
| JPH0261173A (en) | Dyeable and electrically conductive textile filament | |
| TW200813288A (en) | Color-coated, fouling-resistant conductive clothes and manufacturing method thereof | |
| KR101446186B1 (en) | Knitted fabric comprising gold color yarn suitable for post-dyeing and dyeing method thereof | |
| TW201827059A (en) | Antibacterial powder, antibacterial masterbatch and antibacterial structure | |
| CN201220979Y (en) | Conductive composite filament | |
| JP2009102770A (en) | Conductive processed natural fiber sliver and method for producing the same, conductive spun yarn obtained from the sliver, and fiber product using the conductive spun yarn. | |
| KR940011469B1 (en) | Coating process of polyester knitted fabric | |
| CN100450566C (en) | Ball cover and method for preparing ball cover | |
| KR20230063029A (en) | Functional textile including electrical surface heater coating solution comprised of carbon nanotube and graphite nanofiber advanced complex applied blending technique | |
| CN114705084B (en) | Preparation method of electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and bulletproof plate | |
| JP2004324007A (en) | Treating agent for polyimide fiber, polyimide fiber treated therewith, nonwoven fabric and composite material |