TWI883661B - Semiconductor structure and manufacturing method thereof - Google Patents
Semiconductor structure and manufacturing method thereof Download PDFInfo
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- TWI883661B TWI883661B TW112145509A TW112145509A TWI883661B TW I883661 B TWI883661 B TW I883661B TW 112145509 A TW112145509 A TW 112145509A TW 112145509 A TW112145509 A TW 112145509A TW I883661 B TWI883661 B TW I883661B
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本發明是有關於一種半導體結構及其製作方法,且特別是有關於一種包括金屬訊號阻擋層(Metal Signal Barrier)的半導體結構及其製作方法。The present invention relates to a semiconductor structure and a manufacturing method thereof, and in particular to a semiconductor structure including a metal signal barrier layer and a manufacturing method thereof.
在半導體製程中,切割道區會設置許多對準標記(Alignment Mark)以協助製程順利進行。當使用對準標記進行對準時,光線會照射上述對準標記而產生反射光,藉由偵測反射光即可獲得對準訊號。In the semiconductor manufacturing process, many alignment marks are set in the cutting area to help the process go smoothly. When alignment is performed using alignment marks, light will illuminate the alignment marks to generate reflected light, and the alignment signal can be obtained by detecting the reflected light.
然而,上述對準標記可能佔用切割道區大部份的空間,以至於後續製程中如果需要設置其他標記時,為了避開來自對準標記反射光的干擾,必須避免與對準標記重疊,則能選擇的區域有限。因此,如何增加切割道區的可利用空間以及避免對準標記之間互相干擾,需要進一步考慮與改良。However, the alignment marks may occupy most of the space in the cutting area, so that if other marks need to be set in the subsequent process, in order to avoid interference from the reflected light of the alignment marks, they must avoid overlapping with the alignment marks, and the area that can be selected is limited. Therefore, how to increase the available space in the cutting area and avoid mutual interference between alignment marks requires further consideration and improvement.
本發明提供一種半導體結構及其製作方法,其可避免設置在晶圓的對準標記產生反射光,以增加切割道區可在後續製程設置其他標記的空間。The present invention provides a semiconductor structure and a manufacturing method thereof, which can avoid the alignment mark set on the wafer from generating reflected light, so as to increase the space for setting other marks in the dicing area in the subsequent process.
本發明的一種半導體結構,包括:晶圓、第一對準標記、圖案化介電層、金屬訊號阻擋層以及第二對準標記。所述晶圓包括切割道區。所述第一對準標記設置於所述晶圓的所述切割道區中。所述圖案化介電層設置於所述晶圓上,其中所述圖案化介電層包括第一凹陷部位在所述第一對準標記正上方。所述金屬訊號阻擋層設置於所述第一凹陷部內,並覆蓋所述第一對準標記。以及所述第二對準標記,設置於所述金屬訊號阻擋層上,且所述第二對準標記至少與所述第一對準標記部分重疊。A semiconductor structure of the present invention comprises: a wafer, a first alignment mark, a patterned dielectric layer, a metal signal blocking layer and a second alignment mark. The wafer comprises a cutting track area. The first alignment mark is arranged in the cutting track area of the wafer. The patterned dielectric layer is arranged on the wafer, wherein the patterned dielectric layer comprises a first recessed portion directly above the first alignment mark. The metal signal blocking layer is arranged in the first recessed portion and covers the first alignment mark. And the second alignment mark is arranged on the metal signal blocking layer, and the second alignment mark at least partially overlaps with the first alignment mark.
在本發明的一實施例中,上述的晶圓還包括晶片區,由所述切割道區包圍,且所述半導體結構還包括頂部線路,設置於所述晶片區中。In one embodiment of the present invention, the wafer further includes a chip region surrounded by the scribe line region, and the semiconductor structure further includes a top circuit disposed in the chip region.
在本發明的一實施例中,上述的圖案化介電層還包括第二凹陷部,所述第二凹陷部暴露出所述頂部線路。In one embodiment of the present invention, the patterned dielectric layer further includes a second recessed portion, wherein the second recessed portion exposes the top wiring.
在本發明的一實施例中,上述的第一凹陷部的寬度大於所述第二凹陷部的寬度。In an embodiment of the present invention, the width of the first recessed portion is greater than the width of the second recessed portion.
在本發明的一實施例中,上述的半導體結構還包括介層窗,設置於所述第二凹陷部內並與所述頂部線路相接,且所述介層窗與所述金屬訊號阻擋層共平面。In an embodiment of the present invention, the semiconductor structure further includes a via window disposed in the second recessed portion and connected to the top circuit, and the via window is coplanar with the metal signal blocking layer.
在本發明的一實施例中,上述的金屬訊號阻擋層的厚度小於或等於所述介層窗的厚度。In an embodiment of the present invention, the thickness of the metal signal blocking layer is less than or equal to the thickness of the via window.
在本發明的一實施例中,上述的金屬訊號阻擋層的厚度大於20 nm。In one embodiment of the present invention, the thickness of the metal signal blocking layer is greater than 20 nm.
在本發明的一實施例中,上述的第二對準標記與所述第一對準標記完全重疊。In one embodiment of the present invention, the second alignment mark completely overlaps with the first alignment mark.
本發明另提供一種製造半導體結構的方法,包括:提供一晶圓,所述晶圓包括切割道區,且於所述切割道區中具有第一對準標記;在所述晶圓上形成介電層覆蓋所述第一對準標記;圖案化介電層,以在所述第一對準標記正上方形成第一凹陷部;在所述第一凹陷部內形成金屬訊號阻擋層;以及在所述金屬訊號阻擋層上形成第二對準標記,所述第二對準標記至少與所述第一對準標記部分重疊。The present invention further provides a method for manufacturing a semiconductor structure, comprising: providing a wafer, the wafer including a dicing area and having a first alignment mark in the dicing area; forming a dielectric layer on the wafer to cover the first alignment mark; patterning the dielectric layer to form a first recessed portion directly above the first alignment mark; forming a metal signal blocking layer in the first recessed portion; and forming a second alignment mark on the metal signal blocking layer, the second alignment mark at least partially overlapping with the first alignment mark.
在本發明的另一實施例中,上述的晶圓還包括晶片區,且於所述晶片區中具有頂部線路。In another embodiment of the present invention, the wafer further includes a chip region, and a top circuit is provided in the chip region.
在本發明的另一實施例中,上述的圖案化介電層的步驟,還包括:同時形成第二凹陷部,以暴露出所述頂部線路。In another embodiment of the present invention, the step of patterning the dielectric layer further includes: simultaneously forming a second recessed portion to expose the top wiring.
在本發明的另一實施例中,上述的在所述第一凹陷部內形成所述金屬訊號阻擋層的步驟,還包括:同時在所述第二凹陷部內形成介層窗,並與所述頂部線路相接。In another embodiment of the present invention, the step of forming the metal signal blocking layer in the first recessed portion further includes: simultaneously forming a via window in the second recessed portion and connecting it to the top circuit.
在本發明的另一實施例中,上述的形成所述介層窗與形成所述金屬訊號阻擋層的步驟,包括:在所述介電層上沉積金屬材料,以同時填滿所述第二凹陷部與所述第一凹陷部;以及對所述金屬材料進行平坦化製程,直到暴露出所述介電層的頂表面。In another embodiment of the present invention, the steps of forming the via window and the metal signal blocking layer include: depositing a metal material on the dielectric layer to simultaneously fill the second recess and the first recess; and performing a planarization process on the metal material until the top surface of the dielectric layer is exposed.
在本發明的另一實施例中,上述的金屬訊號阻擋層的厚度小於或等於所述介層窗的厚度。In another embodiment of the present invention, the thickness of the metal signal blocking layer is less than or equal to the thickness of the via window.
基於上述,本發明提供的半導體結構可以重複使用切割道區的空間,不需要額外佔用晶片區的空間來設置對準標記。本發明還可藉由彈性調整金屬訊號阻擋層的覆蓋範圍,增加線路設計的自由度。此外,金屬訊號阻擋層可與晶片區的介層窗同時形成,因此不需要額外的製程。而且,在非鑲嵌(Non-Damascene)結構的製程中,本發明的金屬訊號阻擋層還可作為保護層,避免蝕刻過程造成底下的結構層受損。Based on the above, the semiconductor structure provided by the present invention can reuse the space of the cutting channel area, and does not need to occupy additional space in the chip area to set the alignment mark. The present invention can also increase the freedom of circuit design by flexibly adjusting the coverage range of the metal signal blocking layer. In addition, the metal signal blocking layer can be formed simultaneously with the via window in the chip area, so no additional process is required. Moreover, in the process of non-damascene structure, the metal signal blocking layer of the present invention can also be used as a protective layer to prevent the underlying structural layer from being damaged by the etching process.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of the present invention more clearly understood, embodiments are specifically cited below and described in detail with reference to the accompanying drawings.
通過參考以下的詳細描述並同時結合附圖可以理解本發明,須注意的是,為了使讀者能容易瞭解及為了圖式的簡潔,本發明中的多張圖式只繪出電子裝置的一部分,且圖式中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本發明的範圍。再者,文中提到的方向性用語如「上」、「上」等,僅是用以參考圖式的方向,並非用來限制本發明。在下文說明書與請求項中,「包括」或類似用語應被解釋為「含有但不限定為…」之意。The present invention can be understood by referring to the following detailed description in conjunction with the attached drawings. It should be noted that, in order to make it easy for readers to understand and for the simplicity of the drawings, the multiple drawings in the present invention only depict a portion of the electronic device, and the specific components in the drawings are not drawn according to the actual scale. In addition, the number and size of each component in the figure are only for illustration and are not used to limit the scope of the present invention. Furthermore, the directional terms mentioned in the text, such as "on", "upper", etc., are only used to refer to the direction of the drawings and are not used to limit the present invention. In the following specification and claim items, "including" or similar terms should be interpreted as "including but not limited to..."
圖1依照本發明第一實施例的半導體結構10的剖面圖。FIG1 is a cross-sectional view of a
請參照圖1,半導體結構10,包括:晶圓100、第一對準標記102、第一圖案化介電層104、金屬訊號阻擋層106以及第二對準標記114。晶圓100可以為矽晶圓或其它合適的半導體晶圓,但不以此為限。第一對準標記102例如是金屬材料或其他高反射率材料。舉例來說,金屬材料可為鈦、鎳、金、鋁、鎢、白金或前述的組合。高反射率材料可為對於入射光的反射率大於90%的材料或前述的組合,但不以此為限。第二對準標記114可以設置在第二圖案化介電層108,但不以此為限。第二圖案化介電層108具備凹陷或開口,當作第二對準標記114。第一圖案化介電層104和第二圖案化介電層108的材料可為但不限於氧化矽、氧氮化矽、氮化矽、高介電常數介電金屬氧化物(例如氧化鉿、氧化鋯、氧化鉿鋯、氧化鈦、氧化鉭、氧化釔、氧化鑭、氧化鋁等)或前述的組合。第一圖案化介電層104和第二圖案化介電層108的材料相同或不相同。金屬訊號阻擋層106的材料可為導電材料,例如鎢、鈦、鉭、鉑、銅、金、鋁、氮化鈦或前述的組合,但不限於此。Please refer to FIG1 , the
所述晶圓100包括切割道區SL。所述第一對準標記102設置於所述晶圓100的所述切割道區SL中。所述第一圖案化介電層104設置於所述晶圓100上,其中所述第一圖案化介電層104包括第一凹陷部R1,位在所述第一對準標記102正上方。所述金屬訊號阻擋層106設置於所述第一凹陷部R1內,並覆蓋所述第一對準標記102。所述第二對準標記114,設置於所述金屬訊號阻擋層106上,且所述第二對準標記114至少與所述第一對準標記102部分重疊。在另一實施例中,第二對準標記114可與第一對準標記102完全重疊。The
請繼續參照圖1,上述的晶圓100還包括晶片區CR,由所述切割道區SL包圍,且晶片區CR具有半導體元件(未示出),並在其頂部具有與後端線路連接的頂部線路110。頂部線路110的材料可為導電材料,例如鈦、鉭、鉑、銅、金、鋁、氮化鈦或前述的組合,但不限於此。Please continue to refer to FIG. 1 , the
請繼續參照圖1,上述的第一圖案化介電層104還包括第二凹陷部R2,所述第二凹陷部R2暴露出所述頂部線路110。上述的第一凹陷部R1的寬度W1大於所述第二凹陷部R2的寬度W2。1 , the first patterned
請繼續參照圖1,上述的半導體結構10還包括介層窗112,設置於所述第二凹陷部R2內並與所述頂部線路110相接,且所述介層窗112與所述金屬訊號阻擋層106共平面,可以視為同一金屬層的兩個部分。上述的金屬訊號阻擋層106的厚度D1小於或等於所述介層窗112的厚度D2。介層窗112的材料可為導電材料,例如鈦、鉭、鉑、銅、金、鋁、氮化鈦或前述的組合,但不限於此。Please continue to refer to FIG. 1 . The
第二圖案化介電層108可具備凹陷或開口,設置於介層窗112上,當作介層窗標記(Via Mark)116。The second patterned
請繼續參照圖1,上述的金屬訊號阻擋層106的厚度D1取決於金屬訊號阻擋層106的n/k值(n:折射率、k:消光係數)以及第一對準標記102產生反射光的反射率。在金屬訊號阻擋層106的材料是鎢的模擬實驗中,金屬訊號阻擋層106的厚度D1為30 nm時,只有小於5%的光線可以穿透金屬訊號阻擋層106而照射到第一對準標記102,這種條件下,第一對準標記102產生反射光的反射率低於0.3%;而當金屬訊號阻擋層106的厚度D1為20 nm時,只有小於10%的光線可以穿透金屬訊號阻擋層106而照射到第一對準標記102,這種條件下,第一對準標記102產生反射光的反射率低於1%。上述光線例如是可見光或紅外光。因此可知,金屬訊號阻擋層106的材料是鎢的話,金屬訊號阻擋層106的厚度D1大於20 nm可有效阻擋光線,避免晶圓100的第一對準標記102產生反射訊號。Please continue to refer to FIG. 1 . The thickness D1 of the metal
在本實施例中,由於金屬訊號阻擋層106完全覆蓋所述第一對準標記102,故可以避免晶圓100的第一對準標記102產生反射光,因而在後續製程中可以多次重複使用切割道區SL的空間,不需要額外佔用晶片區CR的空間來設置其他標記,所述其他標記例如是第二對準標記114。In this embodiment, since the metal
圖2是依照本發明第二實施例的半導體結構20的剖面圖,其中使用與第一實施例相同的元件符號來表示相同或近似的部分與構件,且相關或近似的部分與構件的相關內容也可參照第一實施例的內容,不再贅述。FIG. 2 is a cross-sectional view of a
具體而言,本實施例不同於第一實施例之處,主要在於本實施例的第二對準標記220是圖案化金屬層,其中第二對準標記220的材料可為但不限於,鈦、鉭、鉑、銅、金、鋁、氮化鈦、其他金屬材料或前述的組合。第二對準標記220設置於所述金屬訊號阻擋層106上,且所述第二對準標記220至少與所述第一對準標記102部分重疊。在另一實施例中,第二對準標記220可與第一對準標記102完全重疊。Specifically, the present embodiment is different from the first embodiment mainly in that the
為了形成第二對準標記220,可先在第一圖案化介電層104和金屬訊號阻擋層106上形成一層金屬層(未示出),再於其上形成圖案化硬罩幕層222,並以圖案化硬罩幕層222作為蝕刻罩幕,蝕刻上述金屬層,其中圖案化硬罩幕層222的材料可為但不限於,氧化矽、氮化矽、氮化錫、或其他硬罩幕材料。上述金屬層也可以設置於介層窗112上,作為連線的一部分。In order to form the
須注意的是,所屬技術領域中具有通常知識者仍可依據產品需求來調整第二對準標記的具體組成,本發明並不對此加以限制。It should be noted that a person skilled in the art can still adjust the specific composition of the second alignment mark according to product requirements, and the present invention is not limited thereto.
圖3C、圖4、圖5、圖6、圖7A、圖8與圖9A是依照本發明的第三實施例的半導體結構之製造流程剖面示意圖。圖3A是第三實施例中的圖3C的流程之平面圖,其中使用與第一實施例相同的元件符號來表示相同或近似的部分與構件,且相關或近似的部分與構件的相關內容也可參照第一實施例的內容,不再贅述。FIG3C, FIG4, FIG5, FIG6, FIG7A, FIG8 and FIG9A are cross-sectional schematic diagrams of the manufacturing process of the semiconductor structure according to the third embodiment of the present invention. FIG3A is a plan view of the process of FIG3C in the third embodiment, wherein the same element symbols as those in the first embodiment are used to represent the same or similar parts and components, and the relevant contents of the related or similar parts and components can also refer to the contents of the first embodiment, and no further description is given.
請先參照圖3A至圖3C,其中圖3B是圖3A的局部放大圖。依照本發明的第三實施例的半導體結構30之製造方法,包括:提供一晶圓100,所述晶圓100包括切割道區SL與晶片區CR,且於所述切割道區SL中具有第一對準標記102,晶片區CR中則有頂部線路110(僅顯示於圖3C)。Please refer to FIG. 3A to FIG. 3C , wherein FIG. 3B is a partial enlarged view of FIG. 3A . A method for manufacturing a
在圖3B中,切割道區SL內設置有第一對準標記102,以做為各道製程的對準用標記。然而,上述第一對準標記102可能佔用切割道區SL大部分的空間,以至於後續製程中需要設置其他標記時,剩餘的區域有限,而無法透過CAD軟體自動生成標記,必須改為手動CAD設置;甚至可能需要挪用到晶片區CR的空間,所以為了防止以上缺失,進行以下步驟。In FIG. 3B , a
請參照圖4,先在所述晶圓100上形成第一介電層104’,覆蓋所述第一對準標記102。第一介電層104’的材料可為但不限於,氧化矽、氧氮化矽、氮化矽、高介電常數介電金屬氧化物(例如氧化鉿、氧化鋯、氧化鉿鋯、氧化鈦、氧化鉭、氧化釔、氧化鑭、氧化鋁等)或前述的組合。Referring to FIG. 4 , a first
接著,請參照圖5,圖案化圖4中的第一介電層104’,以形成第一圖案化介電層104,並在所述第一對準標記102正上方形成第一凹陷部R1。圖案化第一介電層104’的方法可包括第一微影蝕刻製程。具體而言,第一微影蝕刻製程例如在第一介電層104’上形成第一罩幕層(未示出),然後圖案化前述第一罩幕層,再以圖案化的第一罩幕層為蝕刻罩幕,蝕刻第一介電層104’。在形成第一圖案化介電層104之後,可將第一罩幕層移除。Next, referring to FIG. 5 , the
上述圖案化第一介電層104’的步驟可利用同一道光罩製程形成第二凹陷部R2,以暴露出所述頂部線路110。上述第一凹陷部R1的寬度W1因為遠大於所述第二凹陷部R2的寬度W2,所以採用同一蝕刻製程的過程中會產生蝕刻負載效應(Etch Loading Effect),從而蝕穿第二凹陷部R2,但不會蝕穿第一凹陷部R1。所述寬度W1例如是60 μm至80μm,但不以此為限。所述寬度W2例如是小於100 nm,但不以此為限。第一凹陷部R1的深度(即厚度D1)小於或等於第二凹陷部R2的深度(即厚度D2)。The step of patterning the
然後,請參照圖6,在所述第一圖案化介電層104上沉積金屬材料,以形成同時填滿所述第二凹陷部R2與所述第一凹陷部R1的第一金屬層106’。Then, referring to FIG. 6 , a metal material is deposited on the first
接著,請參照圖7A,平坦化圖6的第一金屬層106’,以在第一凹陷部R1內形成金屬訊號阻擋層106。金屬訊號阻擋層106的厚度D1取決於金屬訊號阻擋層106的n/k值以及第一對準標記102產生反射光的反射率,其中厚度D1例如大於20 nm,但不以此為限。在一些實施例中,金屬訊號阻擋層106的材料是鎢,則金屬訊號阻擋層106的厚度D1例如大於20 nm;具體而言,形成金屬訊號阻擋層106的步驟包括:對所述第一金屬層106’進行平坦化製程,直到暴露出第一介電層104’的頂表面,以同時在第一凹陷部R1內形成金屬訊號阻擋層106以及在第二凹陷部R2內形成介層窗112。所述介層窗112與所述頂部線路110相接。Next, please refer to FIG7A , the
根據圖5至圖7A的製造流程可得到,切割道區SL之金屬訊號阻擋層106可以配合晶片區CR的介層窗112製程一起完成,因此不需要額外的微影與蝕刻的製程,使本實施例具有製程簡單與節省成本的效果。According to the manufacturing process of Figures 5 to 7A, the metal
然後,請參照圖7B,其為圖7A的平面示意圖,且省略晶片區CR內的結構。從圖7A可看出,金屬訊號阻擋層106可完全覆蓋切割道區SL,但本發明並不以此為限。Then, please refer to Fig. 7B, which is a schematic plan view of Fig. 7A, and omits the structure in the chip region CR. As can be seen from Fig. 7A, the metal
接著,請參照圖8,在第一圖案化介電層104上形成第二介電層108’,覆蓋金屬訊號阻擋層106以及介層窗112。第二介電層108’的材料可為但不限於,氧化矽、氧氮化矽、氮化矽、高介電常數介電金屬氧化物(例如氧化鉿、氧化鋯、氧化鉿鋯、氧化鈦、氧化鉭、氧化釔、氧化鑭、氧化鋁等)或前述的組合。Next, referring to FIG8 , a
之後,請參照圖9A,在所述金屬訊號阻擋層106上形成第二對準標記114,所述第二對準標記114至少與所述第一對準標記102部分重疊。Next, referring to FIG. 9A , a
具體而言,形成第二對準標記114的方法可包括:圖案化圖8中的第二介電層108’。前述圖案化第二介電層108’的方法例如但不限於,先在第二介電層108’上形成第二罩幕層(未示出),然後圖案化前述第二罩幕層,再以圖案化的第二罩幕層為蝕刻罩幕,蝕刻第二介電層108’。在形成第二圖案化介電層108之後,可將第二罩幕層移除。第二圖案化介電層108中所具備的凹陷或開口可當作第二對準標記114。另外,在晶片區CR的第二圖案化介電層108還有另一凹陷或開口,位在介層窗112上,當作介層窗標記116。後續,還可以包括其他製程,於此不再說明。Specifically, the method of forming the
須注意的是,所屬技術領域中具有通常知識者可依據產品需求來調整設置於半導體結構30之金屬訊號阻擋層106的數量,例如是一層,例如是兩層或兩層以上之數量,本發明並不對此加以限制。It should be noted that a person skilled in the art can adjust the number of metal
然後,請同時參照圖9B與圖3B,且圖9B省略晶片區CR內的結構。在本實施例中,由於半導體結構30之金屬訊號阻擋層106可完全覆蓋切割道區SL,且金屬訊號阻擋層106可完全避免晶圓100的第一對準標記102產生反射光,因而可以多次重複使用切割道區SL的空間,不需要額外佔用晶片區CR的空間來設置其他標記(第二對準標記114)。本發明提供的半導體結構及其製造方法,還可藉由彈性調整金屬訊號阻擋層106的覆蓋範圍,增加線路設計的自由度。Then, please refer to FIG. 9B and FIG. 3B at the same time, and FIG. 9B omits the structure in the chip region CR. In this embodiment, since the metal
圖10與圖11是依照本發明的第四實施例的半導體結構40之製造流程剖面示意圖,其中使用與第一實施例相同的元件符號來表示相同或近似的部分與構件,且製造流程的相關內容也可參照第三實施例的內容,不再贅述。FIG. 10 and FIG. 11 are schematic cross-sectional views of the manufacturing process of the
請同時參照圖10與圖8,本實施例的半導體結構40之製造流程與圖8中的半導體結構30之製造流程相似,惟兩者主要差異處在於:在本實施例的第一圖案化介電層104上還形成一層第二金屬層220’,覆蓋金屬訊號阻擋層106,其中,其中第二金屬層220’的材料可為但不限於,鈦、鉭、鉑、銅、金、鋁、氮化鈦、其他金屬材料或前述的組合。Please refer to FIG. 10 and FIG. 8 simultaneously. The manufacturing process of the
然後,請參照圖11,在圖10的第二金屬層220’上先形成圖案化硬罩幕層222,再以此圖案化硬罩幕層222作為蝕刻罩幕,進行蝕刻,而形成第二對準標記220。所述第二對準標記220至少與所述第一對準標記102部分重疊。Then, referring to FIG11, a patterned
前述圖案化第二金屬層220’的方法可包括自對準雙重圖案化(Self-Aligning Double Patterning,SADP)製程。由於SADP製程乃本領域所熟知技藝,在此不另加贅述。後續,還可以包括其他製程,於此不再說明。The method for patterning the second metal layer 220' may include a self-aligning double patterning (SADP) process. Since the SADP process is a well-known technology in the art, it will not be further described here. Subsequently, other processes may also be included, which will not be described here.
圖12與圖13是依照本發明的第五實施例的半導體結構50之製造流程剖面示意圖,其中使用與第一實施例相同的元件符號來表示相同或近似的部分與構件,且製造流程的相關內容也可參照第四實施例的內容,不再贅述。FIG. 12 and FIG. 13 are schematic cross-sectional views of the manufacturing process of the
請同時參照圖12與圖10,本實施例的半導體結構50之製造流程與圖10中的半導體結構40之製造流程相似,惟兩者主要差異處在於:切割道區SL還包括非標記區NA。所述非標記區NA是指沒有配置第二對準標記的區域,但非標記區NA可能具有第一對準標記102。在本實施例中,所述金屬訊號阻擋層106也會覆蓋所述非標記區NA的第一對準標記102。與沒有金屬訊號阻擋層106覆蓋的非標記區NA相比,沒有金屬訊號阻擋層106覆蓋的非標記區NA的第一對準標記102上方只有第一圖案化介電層104。Please refer to FIG. 12 and FIG. 10 simultaneously. The manufacturing process of the
然後,請參照圖13,以SADP製程蝕刻形成圖案化硬罩幕層222的過程中,由於SADP製程需要數道蝕刻製程,因此在沒有金屬訊號阻擋層106覆蓋的切割道區SL會造成結構層破損(或凹陷)UD。尤其是在沒有金屬訊號阻擋層106覆蓋的非標記區NM,第一圖案化介電層104可能被蝕穿,甚至導致第一對準標記102露出並破損。由此可知,金屬訊號阻擋層106還可以作為保護層,避免蝕刻過程造成的結構層破損UD。Then, please refer to FIG. 13 , in the process of etching the patterned
在本實施例中,切割道區SL可包括鑲嵌(Damascene)結構區或非鑲嵌結構區。所述金屬訊號阻擋層106可應用於鑲嵌結構區或非鑲嵌結構區,當金屬訊號阻擋層106設置於非鑲嵌結構區時,還可以作為保護層,避免蝕刻過程造成的結構層破損UD。In this embodiment, the scribe line region SL may include a damascene structure region or a non-damascene structure region. The metal
綜上所述,本發明提供的半導體結構及其製造方法,可以避免晶圓的第一對準標記產生反射光,因而可以多次重複使用切割道區的空間,不需要額外佔用晶片區的空間來設置其他標記,即第二對準標記可部分重疊於第一對準標記,或完全重疊於第一對準標記。本發明提供的半導體結構及其製造方法,還可藉由彈性調整金屬訊號阻擋層的覆蓋範圍,增加線路設計的自由度。所述金屬訊號阻擋層可與晶片區的介層窗同時形成,不需要額外的步驟,具有製程簡單與節省成本的效果。所述金屬訊號阻擋層可應用於鑲嵌結構區或非鑲嵌結構區,當金屬訊號阻擋層設置於非鑲嵌結構區時,還可以作為保護層,避免蝕刻過程造成的結構層破損。In summary, the semiconductor structure and the manufacturing method thereof provided by the present invention can avoid the first alignment mark of the wafer from generating reflected light, so that the space of the cutting path area can be reused multiple times, and there is no need to occupy the space of the chip area to set other marks, that is, the second alignment mark can partially overlap the first alignment mark, or completely overlap the first alignment mark. The semiconductor structure and the manufacturing method thereof provided by the present invention can also increase the freedom of circuit design by flexibly adjusting the coverage range of the metal signal blocking layer. The metal signal blocking layer can be formed simultaneously with the via window in the chip area, without the need for additional steps, and has the effect of simple process and cost saving. The metal signal blocking layer can be applied to the inlay structure area or the non-inlay structure area. When the metal signal blocking layer is disposed in the non-inlay structure area, it can also be used as a protective layer to prevent the structural layer from being damaged during the etching process.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, they are not intended to limit the present invention. Any person with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.
10、20、30、40、50: 半導體結構
100: 晶圓
102: 第一對準標記
104: 第一圖案化介電層
104’: 第一介電層
106: 金屬訊號阻擋層
106’: 第一金屬層
108: 第二圖案化介電層
108’: 第二介電層
110: 頂部線路
112: 介層窗
114: 第二對準標記
116: 介層窗標記
220: 第二對準標記
220’: 第二金屬層
222: 圖案化硬罩幕層
CR: 晶片區
D1、D2: 厚度
NA: 非標記區
NM: 沒有金屬訊號阻擋層覆蓋的非標記區
R1、R2: 凹陷部
SL: 切割道區
UD: 結構層破損
W1、W2: 寬度
10, 20, 30, 40, 50: semiconductor structure
100: wafer
102: first alignment mark
104: first
圖1是依照本發明第一實施例的半導體結構的剖面圖。 圖2是依照本發明第二實施例的半導體結構的剖面圖。 圖3C、圖4、圖5、圖6、圖7A、圖8與圖9A是依照本發明的第三實施例的半導體結構之製造流程剖面示意圖。 圖3A是第三實施例中的圖3C的流程之平面圖。 圖3B是圖3A的局部放大示意圖。 圖7B是第三實施例中的圖7A的流程之平面圖。 圖9B是第三實施例中的圖9A的流程之平面圖。 圖10與圖11是依照本發明的第四實施例的半導體結構之製造流程剖面示意圖。 圖12與圖13是依照本發明的第五實施例的半導體結構之製造流程剖面示意圖。 FIG. 1 is a cross-sectional view of a semiconductor structure according to the first embodiment of the present invention. FIG. 2 is a cross-sectional view of a semiconductor structure according to the second embodiment of the present invention. FIG. 3C, FIG. 4, FIG. 5, FIG. 6, FIG. 7A, FIG. 8 and FIG. 9A are cross-sectional schematic views of the manufacturing process of the semiconductor structure according to the third embodiment of the present invention. FIG. 3A is a plan view of the process of FIG. 3C in the third embodiment. FIG. 3B is a partially enlarged schematic view of FIG. 3A. FIG. 7B is a plan view of the process of FIG. 7A in the third embodiment. FIG. 9B is a plan view of the process of FIG. 9A in the third embodiment. FIG. 10 and FIG. 11 are cross-sectional schematic views of the manufacturing process of the semiconductor structure according to the fourth embodiment of the present invention. Figures 12 and 13 are schematic cross-sectional views of the manufacturing process of the semiconductor structure according to the fifth embodiment of the present invention.
10:半導體結構 10:Semiconductor structure
100:晶圓 100: Wafer
102:第一對準標記 102: First alignment mark
104:第一圖案化介電層 104: First patterned dielectric layer
106:金屬訊號阻擋層 106: Metal signal blocking layer
108:第二圖案化介電層 108: Second patterned dielectric layer
110:頂部線路 110: Top line
112:介層窗 112:Interface window
114:第二對準標記 114: Second alignment mark
116:介層窗標記 116:Interface window mark
CR:晶片區 CR: Chip area
D1、D2:厚度 D1, D2: thickness
R1、R2:凹陷部 R1, R2: Depression
SL:切割道區 SL: Cutting area
W1、W2:寬度 W1, W2: Width
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| TW202147589A (en) * | 2020-06-04 | 2021-12-16 | 力晶積成電子製造股份有限公司 | Method of manufacturing image sensor and alignment mark structure |
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| TW202522749A (en) | 2025-06-01 |
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