TWI881571B - Surface coating machine of golf balls - Google Patents
Surface coating machine of golf balls Download PDFInfo
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Abstract
Description
本發明涉及一種塗裝加工機,特別是涉及一種高爾夫球表面塗裝機。The present invention relates to a coating processing machine, in particular to a golf ball surface coating machine.
隨著人們生活水準的提高以及對戶外休閒生活的重視,有越來越多人愛上打高爾夫球運動,這些人可能是來自各個行各業或各個年齡層的男性或女性。也就是說,高爾夫球運動可以讓不同行業、不同年齡層和不同性別的人同場競技並進行交流,而這正是這項運動的魅力所在。With the improvement of people's living standards and the emphasis on outdoor leisure life, more and more people have fallen in love with playing golf. These people may be men or women from all walks of life or all ages. In other words, golf allows people from different walks of life, different ages and different genders to compete and communicate on the same field, which is the charm of this sport.
在高爾夫球的生產過程中,表面塗裝是一個非常重要的步驟,目的是形成在球體外表面形成一層塗層,它能夠提供保護和光澤感、增加耐用性。現有的表面塗裝製程多採用空氣噴塗法,由噴槍利用壓縮空氣產生氣流,將塗料霧化後噴向球體外表面。然而,為使所有的表面區域都被塗料充分覆蓋,往往需要從不同的角度進行空氣噴塗操作,而容易造成塗料粒子四處飛散之環境汙染問題。此外,由於塗料粒子是藉由空氣氣流送至球體外表面,空氣噴塗法還存在塗料利用率低、塗層厚度不均等問題。In the production process of golf balls, surface coating is a very important step. The purpose is to form a layer of coating on the outer surface of the ball, which can provide protection and gloss and increase durability. The existing surface coating process mostly adopts air spraying, where a spray gun uses compressed air to generate airflow, atomizes the paint and sprays it onto the outer surface of the ball. However, in order to fully cover all surface areas with paint, air spraying operations are often required from different angles, which easily causes environmental pollution problems caused by paint particles flying everywhere. In addition, since the paint particles are delivered to the outer surface of the ball by air flow, the air spraying method also has problems such as low paint utilization rate and uneven coating thickness.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種高爾夫球表面塗裝機,其體現了本發明構思:先對附著於高爾夫球表面上的帶電物進行靜電消除(靜電中和)並將其吹走,從而達到除塵及確保表面塗裝品質的效果,再在高爾夫球的表面上施加帶電荷塗料,其中塗料粒子可通過電荷吸附方式附著於高爾夫球的表面上,漸漸累積一定厚度形成表面塗層。The technical problem to be solved by the present invention is to provide a golf ball surface coating machine in view of the shortcomings of the prior art, which embodies the concept of the present invention: first, the charged objects attached to the surface of the golf ball are electrostatically eliminated (electrostatic neutralization) and blown away, thereby achieving the effect of dust removal and ensuring the quality of the surface coating, and then charged coating is applied to the surface of the golf ball, wherein the coating particles can be attached to the surface of the golf ball by charge adsorption, and gradually accumulate a certain thickness to form a surface coating layer.
為了解決上述的技術問題,本發明所採用的其中一技術方案是提供一種高爾夫球表面塗裝機,其包括一高爾夫球輸送路徑、一靜電除塵站、一表面處理站、一緩衝站以及一靜電噴塗站。所述高爾夫球輸送路徑經設置以將多個高爾夫球輸送至一目標位置,所述高爾夫球輸送路徑包括第一輸送段、位於所述第一輸送段之後的第二輸送段、位於所述第二輸送段之後的第三輸送段及位於所述第三輸送段之後的一迴轉段。所述靜電除塵站設置於所述第一輸送段並設有至少一靜電槍,以對輸送至所述第一輸送段的所述高爾夫球進行靜電除塵處理。所述表面處理站設置於所述第二輸送段並設有至少一導電液噴槍,以向輸送至所述第二輸送段的所述高爾夫球噴出一導電液而使其表面形成帶電荷狀態。所述緩衝站設置於所述第三輸送段並設有一揮發室,以使輸送至所述第三輸送段的所述高爾夫球在所述揮發室內將所述導電液中的溶劑揮發。所述靜電噴塗站設置於所述迴轉段並設有一圓盤式噴頭,以向輸送至所述迴轉段的所述高爾夫球噴出一帶電荷塗料,其中所述帶電荷塗料通過電荷吸附方式附著於所述高爾夫球的所述表面上。In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a golf ball surface coating machine, which includes a golf ball conveying path, an electrostatic dust removal station, a surface treatment station, a buffer station and an electrostatic spraying station. The golf ball conveying path is configured to convey a plurality of golf balls to a target location, and the golf ball conveying path includes a first conveying section, a second conveying section located after the first conveying section, a third conveying section located after the second conveying section, and a rotating section located after the third conveying section. The electrostatic dust removal station is disposed in the first conveying section and is provided with at least one electrostatic gun to perform electrostatic dust removal treatment on the golf balls conveyed to the first conveying section. The surface treatment station is arranged in the second conveying section and is provided with at least one conductive liquid spray gun to spray a conductive liquid to the golf ball conveyed to the second conveying section so that the surface of the golf ball is charged. The buffer station is arranged in the third conveying section and is provided with a volatilization chamber so that the golf ball conveyed to the third conveying section volatilizes the solvent in the conductive liquid in the volatilization chamber. The electrostatic spraying station is arranged in the rotating section and is provided with a disc-type nozzle to spray a charged coating to the golf ball conveyed to the rotating section, wherein the charged coating is attached to the surface of the golf ball by charge adsorption.
在本發明的實施例中,所述靜電除塵站定義有第一水平參考平面,且輸送至所述第一輸送段的所述高爾夫球位於所述第一水平參考平面上。另外,至少一所述靜電槍包括相對於所述第一水平參考平面呈上下對稱設置的至少一上靜電槍及至少一下靜電槍。In an embodiment of the present invention, the electrostatic dust removal station defines a first horizontal reference plane, and the golf ball transported to the first transport section is located on the first horizontal reference plane. In addition, at least one of the electrostatic guns includes at least one upper electrostatic gun and at least one lower electrostatic gun that are symmetrically arranged with respect to the first horizontal reference plane.
在本發明的實施例中,至少一所述上靜電槍相對於所述第一水平參考平面向下傾斜20度至30度,至少一所述下靜電槍相對於所述第一水平參考平面向上傾斜20度至30度,且至少一所述上靜電槍及至少一所述下靜電槍設置為與輸送至所述第一輸送段的所述高爾夫球的相對距離為8公分至16公分。In an embodiment of the present invention, at least one of the upper electrostatic guns is tilted downward by 20 to 30 degrees relative to the first horizontal reference plane, and at least one of the lower electrostatic guns is tilted upward by 20 to 30 degrees relative to the first horizontal reference plane, and at least one of the upper electrostatic guns and at least one of the lower electrostatic guns are arranged to have a relative distance of 8 to 16 centimeters from the golf ball transported to the first transport section.
在本發明的實施例中,所述表面處理站定義有第二水平參考平面,且輸送至所述第二輸送段的所述高爾夫球位於所述第二水平參考平面上。另外,至少一所述導電液噴槍設置於所述第二水平參考平面的上方。In an embodiment of the present invention, the surface treatment station defines a second horizontal reference plane, and the golf ball transported to the second transport section is located on the second horizontal reference plane. In addition, at least one conductive liquid spray gun is disposed above the second horizontal reference plane.
在本發明的實施例中,至少一所述導電液噴槍相對於所述第二水平參考平面向下傾斜35度至45度,且至少一所述導電液噴槍設置為與輸送至所述第二輸送段的所述高爾夫球的相對距離為8公分至16公分。In an embodiment of the present invention, at least one of the conductive liquid spray guns is tilted downward by 35 to 45 degrees relative to the second horizontal reference plane, and at least one of the conductive liquid spray guns is arranged to be 8 to 16 centimeters relative to the golf ball transported to the second transport section.
在本發明的實施例中,所述揮發室設置為具有23°C至27°C之溫度及55%至75%之相對濕度,且輸送至所述第三輸送段的所述高爾夫球在所述揮發室內的滯留時間為1分鐘至3分鐘。In an embodiment of the present invention, the volatility chamber is set to have a temperature of 23°C to 27°C and a relative humidity of 55% to 75%, and the residence time of the golf ball transported to the third transport section in the volatility chamber is 1 minute to 3 minutes.
在本發明的實施例中,在所述表面處理站中,至少一所述導電液噴槍所噴出的所述導電液包覆於輸送至所述第二輸送段的所述高爾夫球的所述表面而形成一導電層,且所述導電層具有5 mg至60 mg之濕重。另外,在所述緩衝站中,輸送至所述第三輸送段的所述高爾夫球在離開所述揮發室後,其表面上的所述導電層具有0 mg至40 mg之乾重。In an embodiment of the present invention, in the surface treatment station, the conductive liquid sprayed by at least one conductive liquid spray gun covers the surface of the golf ball transported to the second transport section to form a conductive layer, and the conductive layer has a wet weight of 5 mg to 60 mg. In addition, in the buffer station, after the golf ball transported to the third transport section leaves the volatilization chamber, the conductive layer on its surface has a dry weight of 0 mg to 40 mg.
在本發明的實施例中,所述靜電噴塗站定義有第三水平參考平面,且所述圓盤式噴頭與所述第三水平參考平面之間具有一傾斜角,所述傾斜角為5度至15度。In an embodiment of the present invention, the electrostatic spray coating station defines a third horizontal reference plane, and there is a tilt angle between the disc-type spray head and the third horizontal reference plane, and the tilt angle is 5 degrees to 15 degrees.
在本發明的實施例中,所述圓盤式噴頭經設置以在100 rpm至1000 rpm之轉速下噴出所述帶電荷塗料。In an embodiment of the present invention, the disc-type spray head is configured to spray the charged coating at a rotation speed of 100 rpm to 1000 rpm.
在本發明的實施例中,所述高爾夫球表面塗裝機還包括一輸送設備,所述輸送裝置包括一輸送器及多個轉動固持器,所述輸送器界定出所述高爾夫球輸送路徑,每一所述轉動固持器經設置以固持住其中一個所述高爾夫球並在所述輸送器上移動。In an embodiment of the present invention, the golf ball surface coating machine also includes a conveying device, the conveying device includes a conveyor and a plurality of rotating holders, the conveyor defines the golf ball conveying path, and each of the rotating holders is configured to hold one of the golf balls and move on the conveyor.
在本發明的實施例中,所述高爾夫球輸送路徑包括位於所述第一輸送段之前的一送球段,且在所述送球段設置有多個導正機構,以將一或多個所述高爾夫球導正定位於對應的所述轉動固持器上。In an embodiment of the present invention, the golf ball transport path includes a ball transport section located before the first transport section, and a plurality of guiding mechanisms are provided in the ball transport section to guide and position one or more golf balls on the corresponding rotating holder.
總體來說,本發明所提供的高爾夫球表面塗裝機,憑藉“靜電除塵站設置於第一輸送段,以對球體進行靜電除塵處理”、“表面處理站設置於第二輸送段,以用一導電液處理球體之表面而使其形成帶電荷狀態”、“緩衝站設置於第三輸送段,以將留置於球體之表面上的溶劑揮發”及“靜電噴塗站設置於迴轉段,以在球體之表面上施加一帶電荷塗料,其中帶電荷塗料通過電荷吸附方式附著於球體之表面上”,可以將所需的塗料(如面漆塗料)均勻塗覆在球體之表面上,以形成一包覆均勻且品質優異的塗層,且過程中塗料粒子能夠可靠地附著於球體之表面上,從而減少塗料的飛散汙染,提高塗料的利用率。In general, the golf ball surface coating machine provided by the present invention is characterized by "an electrostatic dust removal station is arranged in the first conveying section to perform electrostatic dust removal treatment on the ball", "a surface treatment station is arranged in the second conveying section to treat the surface of the ball with a conductive liquid to make it charged", "a buffer station is arranged in the third conveying section to volatilize the solvent left on the surface of the ball" and "an electrostatic spray coating station is arranged in the return section to perform electrostatic dust removal treatment on the ball". The invention relates to a transfer section to apply a charged coating on the surface of the sphere, wherein the charged coating is attached to the surface of the sphere by charge adsorption. The required coating (such as topcoat coating) can be evenly coated on the surface of the sphere to form a coating layer with uniform coating and high quality. In the process, the coating particles can be reliably attached to the surface of the sphere, thereby reducing the flying pollution of the coating and improving the utilization rate of the coating.
更進一步來說,本發明的高爾夫球表面塗裝機可以連續處理大量的高爾夫球,而且整個過程可以完全自動化,不需要人工操作,有助於實現高爾夫球的自動化生產。Furthermore, the golf ball surface coating machine of the present invention can continuously process a large number of golf balls, and the entire process can be fully automated without the need for manual operation, which helps to realize the automated production of golf balls.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only used for reference and description and are not used to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“高爾夫球表面塗裝機”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following is a specific embodiment to illustrate the implementation of the "golf ball surface coating machine" disclosed in the present invention. Technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this manual. The present invention can be implemented or applied through other different specific embodiments, and the details in this manual can also be modified and changed in various ways based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple schematic illustrations and are not depicted according to actual sizes. Please note in advance. The following implementation will further explain the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of protection of the present invention. In addition, the term "or" used herein may include any one or more combinations of the associated listed items as appropriate.
在沒有另行定義的情況下,本文中所使用的術語具有與本領域技術人員的通常理解相同的含義。各實施例中所涉及的材料,如無特別說明則為市售或根據現有技術製得的材料。各實施例中所涉及的操作或儀器,如無特別說明則為本領域常規的操作或儀器。Unless otherwise defined, the terms used herein have the same meanings as those generally understood by those skilled in the art. Materials involved in each embodiment are commercially available or prepared according to prior art unless otherwise specified. Operations or instruments involved in each embodiment are conventional operations or instruments in the art unless otherwise specified.
[第一實施例][First embodiment]
請參閱圖1及圖2,圖1顯示根據本發明構思的高爾夫球表面塗裝機1的構造,圖2顯示經過高爾夫球表面塗裝機1加工後得到的成品高爾夫球2。如圖1及圖2所示,本發明第一實施例提供一種高爾夫球表面塗裝機1,可以將所需的塗料(如面漆塗料)均勻塗覆在球體21之表面210上,以形成一包覆均勻且品質優異的塗層23,其中塗料粒子能夠可靠地附著於球體21之表面210上,從而減少塗料的飛散汙染,提高塗料的利用率。本發明的高爾夫球表面塗裝機1主要包括一高爾夫球輸送路徑Z和依序設置於高爾夫球輸送路徑Z上的靜電除塵站11、表面處理站12、緩衝站13以及靜電噴塗站14。Please refer to Figures 1 and 2. Figure 1 shows the structure of a golf ball surface coating machine 1 according to the present invention, and Figure 2 shows a finished
在本發明中,高爾夫球輸送路徑Z包括第一輸送段Z1、位於第一輸送段Z1之後的第二輸送段Z2、位於第二輸送段Z2之後的第三輸送段Z3及位於第三輸送段Z3之後的一迴轉段Z4。靜電除塵站11設置於第一輸送段Z1,以對球體21進行靜電除塵處理,清除其表面210上因靜電而附著的灰塵或異物。表面處理站12設置於第二輸送段Z2,以用一導電液處理球體21之表面210而使其形成帶電荷狀態(導電狀態)。緩衝站13設置於第三輸送段Z3,以將留置於球體21之表面210上的溶劑(導電液中的溶劑)揮發。靜電噴塗站14設置於迴轉段Z4,以在球體21之表面210上施加一帶電荷塗料,其中帶電荷塗料通過電荷吸附(正負電荷相吸)方式附著於球體21之表面210上。進一步而言,帶正電或負電的塗料粒子可與帶相反電性的表面210相互吸引,以向著表面210移動並附著於其上。於下文中將進一步描述各工作站的主要安排或配置。In the present invention, the golf ball conveying path Z includes a first conveying section Z1, a second conveying section Z2 located after the first conveying section Z1, a third conveying section Z3 located after the second conveying section Z2, and a turnaround section Z4 located after the third conveying section Z3. The electrostatic dust removal station 11 is arranged in the first conveying section Z1 to perform electrostatic dust removal treatment on the
配合圖3至圖8所示,實際應用時,高爾夫球表面塗裝機1包括一輸送設備15,以沿著高爾夫球輸送路徑Z將球體21輸送至一目標位置(收集成品高爾夫球的位置)。輸送裝置15包括一輸送器151及多個轉動固持器152,輸送器151可被設置為基本上與地面平行,且輸送器151界定出高爾夫球輸送路徑Z;輸送器151可為一帶式輸送器,但不受限於此。每一個轉動固持器152經設置以固持住一個球體21並在輸送器151上移動,又每一個轉動固持器152可帶動所固持的球體21進行旋轉運動。進一步而言,每一個轉動固持器152可包括一移載驅動部件1521及一設置於移載驅動部件1521上的固持部件1522,其中固持部件1522可包括至少三個沿移載驅動部件1521之橫截面輪廓均勻分布的支撐定位柱,其能使球體21處於移載驅動部件1521上方的預定高度位置上作旋轉運動。然而,以上所述只是可行的實施方式,並非用以限定本發明。As shown in FIGS. 3 to 8 , in actual application, the golf ball surface coating machine 1 includes a
如圖3及圖4所示,靜電除塵站11設有至少一靜電槍111,其連接於離子產生器(圖中未顯示),以向輸送至第一輸送段Z1的球體21噴出帶有正負離子的集中氣流,配合轉動固持器152帶動球體21旋轉,對附著於表面210上的帶電物進行靜電消除(靜電中和)並將其吹走,從而達到除塵及確保表面塗裝品質的效果;在此過程中,球體21可在移載驅動部件1521的驅動下,以預定轉速相對於靜電槍111轉動。另外,靜電除塵站11定義有第一水平參考平面P1,其中輸送至第一輸送段Z1的球體21位於第一水平參考平面P1上,亦即球體21可被第一水平參考平面P1分成上下兩部分,且較佳為球心21c位於第一水平參考平面P1上。As shown in FIG. 3 and FIG. 4 , the electrostatic dust removal station 11 is provided with at least one
在本發明中,靜電除塵站11設有至少一上靜電槍111a及至少一下靜電槍111b,且至少一上靜電槍111a及至少一下靜電槍111b相對於第一水平參考平面P1呈上下對稱設置,以增加離子氣流的覆蓋面積,使球體21的所有表面區域都能充分接受到離子氣流的作用。較佳地,至少一上靜電槍111a設置於第一水平參考平面P1的上方,且其出射方向F1與第一水平參考平面P1之間所形成的夾角θ
1為20度至30度;至少一下靜電槍111b設置於第一水平參考平面P1的下方,且其出射方向F2與第一水平參考平面P1之間所形成的夾角θ
2為20度至30度;至少一上靜電槍111a及至少一下靜電槍111b設置為與輸送至第一輸送段Z1的球體21的相對距離D1為8公分至16公分,亦即至少一上靜電槍111a及至少一下靜電槍111b與輸送至第一輸送段Z1的球體21之間的最短水平距離為8公分至16公分。實際應用時,為了提高靜電除塵的效果,上靜電槍111a及下靜電槍111b的數量各為兩個,但本發明不受限於此。
In the present invention, the electrostatic dust removal station 11 is provided with at least one upper
如圖2及圖5所示,表面處理站12設有至少一導電液噴槍121,以向輸送至第二輸送段Z2的球體21噴出導電液,配合轉動固持器152帶動球體21旋轉,使導電液覆蓋於表面210而形成導電層22,其中導電層22因內含溶劑而具有5 mg至60 mg之濕重;在一未繪示的實施例中,導電液可在泵部件的作用下自儲液槽經管路輸送到導電液噴槍121。另外,表面處理站12定義有第二水平參考平面P2,其中輸送至第二輸送段Z2的球體21位於第二水平參考平面P2上,亦即球體21可被第二水平參考平面P2分成上下兩部分,且較佳為球心21c位於第二水平參考平面P2上。As shown in FIG. 2 and FIG. 5 , the
在本發明中,至少一導電液噴槍121設置於第二水平參考平面P2的上方,且其出射方向F3相對於第二水平參考平面P2向下傾斜,以使球體21之表面210均勻且完整地覆有導電液。較佳地,至少一導電液噴槍121的出射方向F3與第二水平參考平面P2之間所形成的夾角θ
3為35度至45度;至少一導電液噴槍121設置為與輸送至第二輸送段Z2的球體21的相對距離D2為8公分至16公分,亦即至少一導電液噴槍121與輸送至第二輸送段Z2的球體21之間的最短水平距離為8公分至16公分。
In the present invention, at least one conductive
如圖6所示,緩衝站13設有一揮發室131,以使輸送至第三輸送段Z3的球體21在揮發室131內將導電液中的溶劑揮發完全。在本發明中,揮發室131能提供恆定的溫度和濕度環境,因此當球體21在揮發室131內向著迴轉段Z4移動時,即可使導電液的溶劑揮發而乾燥。進一步而言,輸送至第三輸送段Z3的球體21在離開揮發室131後,其表面210上的導電層22具有0 mg至40 mg之乾重。較佳地,揮發室131設置為具有23°C至27°C之溫度及55%至75%之相對濕度,且輸送至第三輸送段Z3的球體21在揮發室131內的滯留時間為1分鐘至3分鐘。As shown in FIG6 , the
如圖2、圖7及圖8所示,靜電噴塗站14設有一圓盤式噴頭141,其能通過旋轉產生離心力,將帶電荷塗料從圓盤外周甩出並以霧滴形式均勻地向四周飛散,同時依靠電荷吸附產生的驅動力向球體21之表面210移動,其中塗料粒子可帶正電或負電,且球體21之表面210帶相反電性以吸引塗料粒子;在此過程中,配合輸送器151將球體21以繞行圓盤式噴頭141周圍的方式進行輸送,並由轉動固持器152帶動球體21旋轉,球體21之表面210的所有區域都能附著上一定厚度的塗料粒子,從而形成包覆均勻的塗層23。待塗層23固化成型後,即得到的成品高爾夫球2。實際應用時,圓盤式噴頭141可通過一轉軸142以與驅動裝置143作動連結,且可通過一進料管144持續接收塗料。另外,圓盤式噴頭141電連接於靜電產生器(圖中未顯示),以使塗料在進入圓盤式噴頭141時帶有電性。As shown in FIG. 2 , FIG. 7 and FIG. 8 , the
在本發明中,圓盤式噴頭141經設置以在100 rpm至1000 rpm之轉速下噴出帶電荷塗料。另外,靜電噴塗站14定義有第三水平參考平面P3,其中輸送至迴轉段Z4的球體21可位於第三水平參考平面P3上或位於第三水平參考平面P3附近,且圓盤式噴頭141與第三水平參考平面P3之間一傾斜角θ
4,傾斜角為5度至15度。
In the present invention, the disc-
進一步配合圖9所示,本發明的高爾夫球表面塗裝機1還可包括一烘烤設備16,具有塗層23的球體21在離開迴轉段Z4後,可由輸送器151輸送至烘烤設備16內,邊向著目標位置移動邊進行烘烤,以縮短塗層23的固化成型時間。As shown in FIG. 9 , the golf ball surface coating machine 1 of the present invention may also include a
[第二實施例][Second embodiment]
參閱圖10,並配合圖1至圖7所示,本發明第二實施例提供一種高爾夫球表面塗裝機1,其包括一高爾夫球輸送路徑Z、一靜電除塵站11、一表面處理站12、一緩衝站13以及一靜電噴塗站14。高爾夫球輸送路徑Z經設置以將一或多個球體21輸送至一目標位置,高爾夫球輸送路徑Z包括第一輸送段Z1、位於第一輸送段Z1之後的第二輸送段Z2、位於第二輸送段Z2之後的第三輸送段Z3及位於第三輸送段Z3之後的一迴轉段Z4。靜電除塵站11設置於第一輸送段Z1並設有至少一靜電槍111,以對輸送至第一輸送段Z1的球體21進行靜電除塵處理。表面處理站12設置於第二輸送段Z2並設有至少一導電液噴槍121,以向輸送至第二輸送段Z2的球體21噴出一導電液而使其表面210形成帶電荷狀態(導電狀態)。緩衝站13設置於第三輸送段Z3並設有一揮發室131,以使輸送至第三輸送段Z3的球體21在揮發室131內將導電液中的溶劑揮發。靜電噴塗站14設置於迴轉段Z4並設有一圓盤式噴頭141,以向輸送至迴轉段Z4的球體21噴出一帶電荷塗料,其中帶電荷塗料通過電荷吸附(正負電荷相吸)方式附著於球體21之表面210上。Referring to FIG. 10 , and in conjunction with FIGS. 1 to 7 , the second embodiment of the present invention provides a golf ball surface coating machine 1, which includes a golf ball conveying path Z, an electrostatic dust removal station 11, a
本發明第二實施例的特別之處在於,高爾夫球輸送路徑Z包括位於第一輸送段Z1之前的一送球段Z5,且在送球段Z5設置有一或多個導正機構17,以將進入到送球段Z5的球體21導正定位於對應的轉動固持器152上。進一步而言,每一個導正機構17可包括兩個相對設置的導正塊171,且兩個導正塊171經設置以沿相互靠近的方向移動並圍構出一導正槽172,導正槽172的空間構型與球體21的形狀相匹配,且導正槽172與轉動固持器152位置相對應。因此,當球體21位於導正槽172內時,即完成對球體21的導正定位。The special feature of the second embodiment of the present invention is that the golf ball conveying path Z includes a ball conveying section Z5 located before the first conveying section Z1, and one or more guiding mechanisms 17 are provided in the ball conveying section Z5 to guide and position the
第一實施例中提到的相關技術細節在本實施例中依然有效,為了減少重複,這裡不再贅述。同樣地,本實施例中提到的相關技術細節也可以應用在第一實施例中。The relevant technical details mentioned in the first embodiment are still valid in this embodiment, and in order to reduce repetition, they are not repeated here. Similarly, the relevant technical details mentioned in this embodiment can also be applied in the first embodiment.
[實施例的有益效果][Beneficial Effects of Embodiments]
本發明所提供的高爾夫球表面塗裝機,憑藉“靜電除塵站設置於第一輸送段,以對球體進行靜電除塵處理”、“表面處理站設置於第二輸送段,以用一導電液處理球體之表面而使其形成帶電荷狀態”、“緩衝站設置於第三輸送段,以將留置於球體之表面上的溶劑揮發”及“靜電噴塗站設置於迴轉段,以在球體之表面上施加一帶電荷塗料,其中帶電荷塗料通過電荷吸附方式附著於球體之表面上”,可以將所需的塗料(如面漆塗料)均勻塗覆在球體之表面上,以形成一包覆均勻且品質優異的塗層,且過程中塗料粒子能夠可靠地附著於球體之表面上,從而減少塗料的飛散汙染,提高塗料的利用率。The golf ball surface coating machine provided by the present invention is characterized by "an electrostatic dust removal station is arranged in the first conveying section to perform electrostatic dust removal treatment on the ball", "a surface treatment station is arranged in the second conveying section to treat the surface of the ball with a conductive liquid to make it charged", "a buffer station is arranged in the third conveying section to volatilize the solvent left on the surface of the ball" and "an electrostatic spray coating station is arranged in the rotating section , to apply a charged coating on the surface of the sphere, wherein the charged coating is attached to the surface of the sphere by charge adsorption, "the required coating (such as topcoat coating) can be evenly coated on the surface of the sphere to form a coating layer with uniform coating and high quality, and in the process, the coating particles can be reliably attached to the surface of the sphere, thereby reducing the flying pollution of the coating and improving the utilization rate of the coating.
更進一步來說,本發明的高爾夫球表面塗裝機可以連續處理大量的高爾夫球,而且整個過程可以完全自動化,不需要人工操作,有助於實現高爾夫球的自動化生產。Furthermore, the golf ball surface coating machine of the present invention can continuously process a large number of golf balls, and the entire process can be fully automated without the need for manual operation, which helps to realize the automated production of golf balls.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention and are not intended to limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made using the contents of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.
1:高爾夫球表面塗裝機
11:靜電除塵站
111:靜電槍
111a:上靜電槍
111b:下靜電槍
12:表面處理站
121:導電液噴槍
13:緩衝站
131:揮發室
14:靜電噴塗站
141:圓盤式噴頭
15:輸送設備
151:輸送器
152:轉動固持器
16:烘烤設備
17:導正機構
171:導正塊
172:導正槽
2:高爾夫球
21:球體
21c:球心
210:表面
22:導電層
23:塗層
D1、D2:相對距離
F1、F2、F3:出射方向
P1:第一水平參考平面
P2:第二水平參考平面
P3:第三水平參考平面
Z:高爾夫球輸送路徑
Z1:第一輸送段
Z2:第二輸送段
Z3:第三輸送段
Z4:迴轉段
Z5:送球段
θ
1、θ
2、θ
3:夾角
θ
4:傾斜角
1: Golf ball surface coating machine 11: Electrostatic dust removal station 111:
圖1為本發明的高爾夫球表面塗裝機的配置圖。FIG. 1 is a configuration diagram of a golf ball surface coating machine according to the present invention.
圖2為經過本發明的高爾夫球表面塗裝機加工後得到的成品高爾夫球的結構示意圖。FIG. 2 is a schematic diagram of the structure of a finished golf ball obtained after being processed by the golf ball surface coating machine of the present invention.
圖3為本發明的高爾夫球表面塗裝機的靜電除塵站的其中一操作示意圖。FIG. 3 is a schematic diagram showing one operation of the electrostatic dust removal station of the golf ball surface coating machine of the present invention.
圖4為本發明的高爾夫球表面塗裝機的靜電除塵站的另外一操作示意圖。FIG. 4 is another operation schematic diagram of the electrostatic dust removal station of the golf ball surface coating machine of the present invention.
圖5為本發明的高爾夫球表面塗裝機的表面處理站的操作示意圖。FIG. 5 is a schematic diagram of the operation of the surface treatment station of the golf ball surface coating machine of the present invention.
圖6為本發明的高爾夫球表面塗裝機的緩衝站的操作示意圖。FIG6 is a schematic diagram of the operation of the buffer station of the golf ball surface coating machine of the present invention.
圖7為本發明的高爾夫球表面塗裝機的靜電噴塗站的其中一操作示意圖。FIG. 7 is a schematic diagram showing one operation of the electrostatic spray coating station of the golf ball surface coating machine of the present invention.
圖8為本發明的高爾夫球表面塗裝機的靜電噴塗站的另外一操作示意圖。FIG. 8 is another operation schematic diagram of the electrostatic spray coating station of the golf ball surface coating machine of the present invention.
圖9為本發明的高爾夫球表面塗裝機的烘烤設備的操作示意圖。FIG. 9 is a schematic diagram showing the operation of the baking device of the golf ball surface coating machine of the present invention.
圖10為本發明的高爾夫球表面塗裝機的導正機構的操作示意圖。FIG. 10 is a schematic diagram showing the operation of the guide mechanism of the golf ball surface coating machine of the present invention.
1:高爾夫球表面塗裝機 1: Golf ball surface coating machine
11:靜電除塵站 11: Electrostatic dust removal station
12:表面處理站 12: Surface treatment station
13:緩衝站 13: Buffer station
14:靜電噴塗站 14: Electrostatic spray painting station
16:烘烤設備 16: Baking equipment
Z:高爾夫球輸送路徑 Z: Golf ball transport path
Z1:第一輸送段 Z1: The first conveying section
Z2:第二輸送段 Z2: Second conveying section
Z3:第三輸送段 Z3: The third transport section
Z4:迴轉段 Z4: Rotation section
Z5:送球段 Z5: Ball delivery section
Claims (9)
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|---|---|
| TW (1) | TWI881571B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005270333A (en) * | 2004-03-24 | 2005-10-06 | Sri Sports Ltd | Manufacturing method of golf ball |
| CN101869879A (en) * | 2009-04-24 | 2010-10-27 | 郭大鑫 | Automatic electrostatic coating equipment for gold oil on the outer layer of the sphere |
| WO2010135041A1 (en) * | 2009-05-22 | 2010-11-25 | Nike International Ltd. | Method and appratus for applying a topcoat to a golf ball surface |
| CN109967291A (en) * | 2019-04-24 | 2019-07-05 | 伟达塑胶工业(南通)有限公司 | A kind of massage ball massage thorn point paint system and point Qi Fangfa |
| TWM654504U (en) * | 2023-12-01 | 2024-04-21 | 宇榮高爾夫科技股份有限公司 | Golf ball surface coating machine |
-
2023
- 2023-12-01 TW TW112146707A patent/TWI881571B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005270333A (en) * | 2004-03-24 | 2005-10-06 | Sri Sports Ltd | Manufacturing method of golf ball |
| CN101869879A (en) * | 2009-04-24 | 2010-10-27 | 郭大鑫 | Automatic electrostatic coating equipment for gold oil on the outer layer of the sphere |
| WO2010135041A1 (en) * | 2009-05-22 | 2010-11-25 | Nike International Ltd. | Method and appratus for applying a topcoat to a golf ball surface |
| CN109967291A (en) * | 2019-04-24 | 2019-07-05 | 伟达塑胶工业(南通)有限公司 | A kind of massage ball massage thorn point paint system and point Qi Fangfa |
| TWM654504U (en) * | 2023-12-01 | 2024-04-21 | 宇榮高爾夫科技股份有限公司 | Golf ball surface coating machine |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202523401A (en) | 2025-06-16 |
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