TWI877793B - Polyimide and polyimide film - Google Patents
Polyimide and polyimide film Download PDFInfo
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- TWI877793B TWI877793B TW112135381A TW112135381A TWI877793B TW I877793 B TWI877793 B TW I877793B TW 112135381 A TW112135381 A TW 112135381A TW 112135381 A TW112135381 A TW 112135381A TW I877793 B TWI877793 B TW I877793B
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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Abstract
Description
本發明係關於一種聚醯亞胺,更特定言之,係關於一種具有特定傅立葉轉換紅外光譜特徵的聚醯亞胺。本發明亦關於一種聚醯亞胺膜。The present invention relates to a polyimide, more particularly to a polyimide having specific Fourier transform infrared spectral characteristics. The present invention also relates to a polyimide film.
為了滿足高頻高速的傳輸要求,用於製備印刷電路板的絕緣材料必須具備低的介電常數(dielectric constant,Dk)以及低的損耗因子(dissipation factor,Df)。通常,絕緣材料的介電性質會因吸收水分而顯著變差。然而,在印刷電路板的製備過程中,線路會經受黑化、水洗及乾燥等製程,故印刷電路板的絕緣材料在經歷吸水及乾燥等製程後仍然必須具備良好的介電性質以維持印刷電路板的特性。此外,印刷電路板的絕緣材料需要具備與金屬箔(例如,銅箔)相近的熱膨脹係數(coefficient of thermal expansion,CTE),以避免在印刷電路板製造過程中出現剝離或爆板等情形。In order to meet the requirements of high-frequency and high-speed transmission, the insulating materials used to manufacture printed circuit boards must have a low dielectric constant (Dk) and a low dissipation factor (Df). Generally, the dielectric properties of insulating materials will deteriorate significantly due to the absorption of moisture. However, in the process of manufacturing printed circuit boards, the circuits will undergo processes such as blackening, water washing and drying. Therefore, the insulating materials of printed circuit boards must still have good dielectric properties after undergoing processes such as water absorption and drying to maintain the characteristics of the printed circuit boards. In addition, the insulating materials of printed circuit boards need to have a coefficient of thermal expansion (CTE) similar to that of metal foil (e.g., copper foil) to avoid peeling or board explosion during the manufacturing process of printed circuit boards.
已知可使用聚醯亞胺作為製備印刷電路板的絕緣材料,然而,現有的聚醯亞胺存在介電性質不佳、吸水率過高、CTE無法與金屬箔適配、以及吸水後介電性質明顯變差等技術問題,仍需要進一步的改良。It is known that polyimide can be used as an insulating material for preparing printed circuit boards. However, existing polyimide has technical problems such as poor dielectric properties, excessive water absorption, CTE incompatibility with metal foil, and obvious deterioration of dielectric properties after water absorption, and further improvement is still needed.
有鑑於此,本發明提供一種衍生自二酸酐與二胺之聚醯亞胺,其具備優異介電性質、低吸水率、以及適配於金屬箔的CTE,並且該聚醯亞胺吸水後的介電性質不會明顯變差,尤其適合作為印刷電路板的絕緣材料。In view of this, the present invention provides a polyimide derived from dianhydride and diamine, which has excellent dielectric properties, low water absorption, and CTE suitable for metal foil, and the dielectric properties of the polyimide will not be significantly deteriorated after absorbing water, and is particularly suitable as an insulating material for printed circuit boards.
因此,本發明之一目的在於提供一種聚醯亞胺,其係包含衍生自二酸酐的重複單元以及衍生自二胺的重複單元,其中該聚醯亞胺藉由傅立葉轉換紅外光譜術(Fourier transform infrared spectroscopy,FTIR)以衰减全反射法(attenuated total reflectance,ATR)所獲得之紅外吸收光譜具有在1753 cm -1至1803cm -1的特徵峰A,在1635 cm -1至1752 cm -1的特徵峰B,以及在1160 cm -1至1170 cm -1的特徵峰C,其中特徵峰A具有特徵峰面積a,特徵峰B具有特徵峰面積b,特徵峰C具有特徵峰面積c,且b/a係不大於25.00,c/b係不小於0.3000。 Therefore, one object of the present invention is to provide a polyimide comprising repeating units derived from a dianhydride and repeating units derived from a diamine, wherein the polyimide has an infrared absorption spectrum obtained by Fourier transform infrared spectroscopy (FTIR) with attenuated total reflectance (ATR) having a characteristic peak A at 1753 cm -1 to 1803 cm -1 , a characteristic peak B at 1635 cm -1 to 1752 cm -1 , and a characteristic peak C at 1160 cm -1 to 1170 cm -1. -1 , wherein the characteristic peak A has a characteristic peak area a, the characteristic peak B has a characteristic peak area b, the characteristic peak C has a characteristic peak area c, and b/a is not greater than 25.00, and c/b is not less than 0.3000.
於本發明的部分實施態樣中,10.00 ≤ b/a ≤ 25.00。In some implementations of the present invention, 10.00 ≤ b/a ≤ 25.00.
於本發明的部分實施態樣中,10.00 ≤ b/a ≤ 18.50。In some implementations of the present invention, 10.00 ≤ b/a ≤ 18.50.
於本發明的部分實施態樣中,0.32 ≤ c/b ≤ 0.54。In some implementations of the present invention, 0.32 ≤ c/b ≤ 0.54.
於本發明的部分實施態樣中,0.34 ≤ c/b ≤ 0.52。In some implementations of the present invention, 0.34 ≤ c/b ≤ 0.52.
於本發明的部分實施態樣中,FTIR係在以下條件下進行測定:使用 ZnSe作為衰减全反射的晶體,掃瞄範圍為650 cm -1至4000 cm -1,掃瞄次數為8次。 In some embodiments of the present invention, FTIR is measured under the following conditions: ZnSe is used as the attenuated total reflection crystal, the scanning range is 650 cm -1 to 4000 cm -1 , and the scanning times are 8 times.
於本發明的部分實施態樣中,該衍生自二胺的重複單元係包含衍生自脂肪族二胺的重複單元。In some embodiments of the present invention, the repeating units derived from diamine include repeating units derived from aliphatic diamine.
於本發明的部分實施態樣中,該衍生自二胺的重複單元係包含衍生自脂肪族二胺的重複單元及衍生自芳香族二胺的重複單元。In some embodiments of the present invention, the repeating units derived from diamine include repeating units derived from aliphatic diamine and repeating units derived from aromatic diamine.
於本發明的部分實施態樣中,該衍生自二酸酐的重複單元係包含衍生自芳香族二酸酐的重複單元。In some embodiments of the present invention, the repeating units derived from a dianhydride include repeating units derived from an aromatic dianhydride.
於本發明的部分實施態樣中,在該聚醯亞胺的聚合物主鏈中係包含酯官能基。In some embodiments of the present invention, the main polymer chain of the polyimide comprises an ester functional group.
於本發明的部分實施態樣中,以聚醯亞胺的所有官能基的總數計,酯官能基對醯亞胺官能基的數量比係不小於0.8。In some embodiments of the present invention, based on the total number of all functional groups of the polyimide, the ratio of the number of ester functional groups to the number of imide functional groups is not less than 0.8.
本發明之另一目的在於提供一種聚醯亞胺膜,其係由如上所述之聚醯亞胺所製得。Another object of the present invention is to provide a polyimide film, which is prepared from the polyimide as described above.
為使本發明之上述目的、技術特徵及優點能更明顯易懂,下文係以部分具體實施態樣進行詳細說明。In order to make the above-mentioned objectives, technical features and advantages of the present invention more clearly understood, some specific implementation modes are described in detail below.
以下將具體地描述根據本發明之部分具體實施態樣;惟,本發明尚可以多種不同形式之態樣來實踐,不應將本發明保護範圍限於所述具體實施態樣。The following will specifically describe some specific implementation aspects of the present invention; however, the present invention can also be implemented in a variety of different forms, and the protection scope of the present invention should not be limited to the specific implementation aspects.
除非另有說明, 於本說明書及申請專利範圍中所使用之「一」、「該」及類似用語應理解為包含單數及複數形式。Unless otherwise specified, "a", "an", "the" and similar terms used in this specification and the scope of the patent application should be understood to include both singular and plural forms.
本發明對照於現有技術的功效在於,聚醯亞胺具備優異介電性質、低吸水率、以及適配於金屬箔的CTE(即與金屬箔相近的CTE),且吸水後的介電性質良好。以下就本發明的聚醯亞胺以及其相關應用提供詳細說明。The advantages of the present invention over the prior art are that polyimide has excellent dielectric properties, low water absorption, and CTE that is compatible with metal foil (i.e., CTE that is close to that of metal foil), and has good dielectric properties after absorbing water. The following provides a detailed description of the polyimide of the present invention and its related applications.
1.1. 聚醯亞胺Polyimide
1.1.1.1. 聚醯亞胺的性質Properties of polyimide
本發明的聚醯亞胺具有特定的紅外吸收光譜,該紅外吸收光譜係藉由傅立葉轉換紅外光譜術(FTIR)以衰减全反射法(ATR)所獲得。本發明的聚醯亞胺的紅外吸收光譜具有在1753 cm -1至1803 cm -1的特徵峰A,在1635 cm -1至1752 cm -1的特徵峰B,以及在1160 cm -1至1170 cm -1的特徵峰C,其中特徵峰A具有特徵峰面積a,特徵峰B具有特徵峰面積b,且特徵峰C具有特徵峰面積c。 The polyimide of the present invention has a specific infrared absorption spectrum, which is obtained by Fourier transform infrared spectroscopy (FTIR) with attenuated total reflectance (ATR). The infrared absorption spectrum of the polyimide of the present invention has a characteristic peak A at 1753 cm -1 to 1803 cm -1 , a characteristic peak B at 1635 cm -1 to 1752 cm -1 , and a characteristic peak C at 1160 cm -1 to 1170 cm -1 , wherein the characteristic peak A has a characteristic peak area a, the characteristic peak B has a characteristic peak area b, and the characteristic peak C has a characteristic peak area c.
於本發明的聚醯亞胺的紅外吸收光譜中,b/a係不大於25.00。舉例言之,b/a可為25.00、24.75、24.50、24.25、24.00、23.75、23.50、23.25、23.00、22.75、22.50、22.25、22.00、21.75、21.50、21.25、21.00、20.75、20.50、20.25、20.00、19.75、19.50、19.25、19.00、18.75、18.50、18.40、18.25、18.00、17.75、17.50、17.25、17.00、16.75、16.50、16.25、16.00、15.75、15.50、15.25、15.00、14.75、14.50、14.25、14.00、13.75、13.50、13.25、13.00、12.75、12.50、12.25、12.00、11.75、11.50、11.25、11.00、10.75、10.50、10.25、10.05、10.00、9.75、9.50、9.25、9.00、8.75、8.50、8.25、8.00、7.75、7.50、7.25、7.00、6.75、6.50、6.25、6.00、5.75、5.50、5.25、5.00、4.75、4.50、4.25、4.00、3.75、3.50、3.25、3.00、2.75、2.50、2.25、2.00、1.75、1.50、1.25、1.00、0.75、0.50、或0.25,或介於由上述任二數值所構成之範圍內。於本發明之部分實施態樣中,10.00 ≤ b/a ≤ 25.00,更特定言之10.00 ≤ b/a ≤ 18.50,再更特定言之10.05 ≤ b/a ≤ 18.40。若聚醯亞胺之b/a值落在指定範圍外,則聚醯亞胺之CTE無法適配於銅箔,且吸水後的介電性質顯著變差。In the infrared absorption spectrum of the polyimide of the present invention, b/a is not greater than 25.00. For example, b/a may be 25.00, 24.75, 24.50, 24.25, 24.00, 23.75, 23.50, 23.25, 23.00, 22.75, 22.50, 22.25, 22.00, 21.75, 21.50, 21.25, 21.00, 20.75, 20.50, 20.25, 20.00, 19.75, 19.50, 19. .25, 19.00, 18.75, 18.50, 18.40, 18.25, 18.00, 17.75, 17.50, 17.25, 17.00, 16.75, 16.50 ,16.25,16.00,15.75,15.50,15.25,15.00,14.75,14.50,14.25,14.00,13.75,13.50,13. 25, 13.00, 12.75, 12.50, 12.25, 12.00, 11.75, 11.50, 11.25, 11.00, 10.75, 10.50, 10.25, 10.05, 10.00, 9.75, 9.50, 9.25, 9.00, 8.75, 8.50, 8.25, 8.00, 7.75, 7.50, 7.25, 7.00, 6.7 5, 6.50, 6.25, 6.00, 5.75, 5.50, 5.25, 5.00, 4.75, 4.50, 4.25, 4.00, 3.75, 3.50, 3.25, 3.00, 2.75, 2.50, 2.25, 2.00, 1.75, 1.50, 1.25, 1.00, 0.75, 0.50, or 0.25, or a range formed by any two of the foregoing values. In some embodiments of the present invention, 10.00 ≤ b/a ≤ 25.00, more specifically 10.00 ≤ b/a ≤ 18.50, and even more specifically 10.05 ≤ b/a ≤ 18.40. If the b/a value of polyimide falls outside the specified range, the CTE of polyimide cannot be adapted to the copper foil, and the dielectric properties deteriorate significantly after absorbing water.
於本發明的聚醯亞胺的紅外吸收光譜中,c/b係不小於0.3000。舉例言之,c/b可為0.3000、0.3100、0.3200、0.3300、0.3350、0.3400、0.3450、0.3500、0.3600、0.3700、0.3800、0.3900、0.4000、0.4100、0.4200、0.4300、0.4400、0.4500、0.4600、0.4700、0.4800、0.4900、0.5000、0.5100、0.5200、0.5300、0.5400、0.5500、0.5600、0.5700、0.5800、0.5900、0.6000、0.6100、0.6200、0.6300、0.6400、0.6500、0.6600、0.6700、0.6800、0.6900、0.7000、0.7100、0.7200、0.7300、0.7400、0.7500、0.7600、0.7700、0.7800、0.7900、0.8000、0.8100、0.8200、0.8300、0.8400、0.8500、0.8600、0.8700、0.8800、0.8900、0.9000、0.9100、0.9200、0.9300、0.9400、0.9500、0.9600、0.9700、0.9800、0.9900、或1.0000,或介於由上述任二數值所構成之範圍內。於本發明之部分實施態樣中,0.32 ≤ c/b ≤ 0.54,更特定言之0.34 ≤ c/b ≤ 0.52,再更特定言之0.345 ≤ c/b ≤ 0.52。若聚醯亞胺的紅外吸收光譜中的c/b值落在指定範圍外,則聚醯亞胺無法具備與銅箔相近的CTE且吸水後的聚醯亞胺的介電性質顯著變差。In the infrared absorption spectrum of the polyimide of the present invention, c/b is not less than 0.3000. For example, c/b may be 0.3000, 0.3100, 0.3200, 0.3300, 0.3350, 0.3400, 0.3450, 0.3500, 0.3600, 0.3700, 0.3800, 0.3900, 0.4000, 0.4100, 0.4200, 0.4300, 0.4400, 0.4500. , 0.4600, 0.4700, 0.4800, 0.4900, 0.5000, 0.5100, 0.5200, 0.5300, 0.5400, 0.5 500, 0.5600, 0.5700, 0.5800, 0.5900, 0.6000, 0.6100, 0.6200, 0.6300, 0.6400, 0 .6500, 0.6600, 0.6700, 0.6800, 0.6900, 0.7000, 0.7100, 0.7200, 0.7300, 0.740 0, 0.7500, 0.7600, 0.7700, 0.7800, 0.7900, 0.8000, 0.8100, 0.8200, 0.8300, 0.8 400, 0.8500, 0.8600, 0.8700, 0.8800, 0.8900, 0.9000, 0.9100, 0.9200, 0.9300, 0.9400, 0.9500, 0.9600, 0.9700, 0.9800, 0.9900, or 1.0000, or a range formed by any two of the foregoing values. In some embodiments of the present invention, 0.32 ≤ c/b ≤ 0.54, more specifically 0.34 ≤ c/b ≤ 0.52, and even more specifically 0.345 ≤ c/b ≤ 0.52. If the c/b value in the infrared absorption spectrum of polyimide falls outside the specified range, the polyimide cannot have a CTE close to that of copper foil and the dielectric properties of the polyimide after absorbing water deteriorate significantly.
所述FTIR係在以下條件下進行測定:使用ZnSe作為衰减全反射的晶體,掃瞄範圍為650 cm -1至4000 cm -1,掃瞄次數為8次,分辨率為1 cm -1。用於實施FTIR的儀器為購自珀金埃爾默(Perkin Elmer)的紅外線光譜儀(型號:FTIR spectrometer spectrum two),治具為購自派克科技(PIKE Technologies)的ATR治具(型號:MIRacle TMSingle Reflection ATR),且用於分析FTIR結果的軟體為Perkin Elmer 10.5.3.738,其中係透過該軟體選定特徵峰起點、特徵峰頂點與特徵峰終點(選取的是經一次微分後為0的點),再以起點至頂點到終點的面積為積分範圍,以該軟體計算得到特徵峰面積。 The FTIR measurement was performed under the following conditions: using ZnSe as the attenuated total reflection crystal, the scanning range was 650 cm -1 to 4000 cm -1 , the scanning times were 8 times, and the resolution was 1 cm -1 . The instrument used to implement FTIR is an infrared spectrometer purchased from Perkin Elmer (model: FTIR spectrometer spectrum two), the fixture is an ATR fixture purchased from PIKE Technologies (model: MIRacle TM Single Reflection ATR), and the software used to analyze the FTIR results is Perkin Elmer 10.5.3.738, in which the characteristic peak starting point, characteristic peak apex point and characteristic peak end point (the point selected is 0 after a first differentiation) are selected through the software, and then the area from the starting point to the apex to the end point is used as the integration range, and the characteristic peak area is calculated by the software.
1.2.1.2. 聚醯亞胺的結構及製備Structure and preparation of polyimide
一般而言,聚醯亞胺的合成方法可包括二階段縮合法及一階段縮合法。二階段縮合法通常藉由使二酸酐與二胺進行縮合聚合反應形成聚醯胺酸(poly(amic acid),PAA)之後,再使聚醯胺酸加熱脫水閉環而形成聚醯亞胺。一階段縮合法通常藉由使二酸酐與二異氰酸酯在高溫下反應而形成聚醯亞胺。Generally speaking, the synthesis method of polyimide may include a two-stage condensation method and a one-stage condensation method. The two-stage condensation method is usually to form poly(amic acid) (PAA) by condensation polymerization of dianhydride and diamine, and then heat the poly(amic acid) to dehydrate and close the ring to form polyimide. The one-stage condensation method is usually to form polyimide by reacting dianhydride and diisocyanate at high temperature.
本發明聚醯亞胺之製備方式並無特殊限制。於本發明的部分實施態樣中,聚醯亞胺係利用二階段縮合法使二酸酐與二胺聚合而形成,故包含衍生自二酸酐的重複單元與衍生自二胺的重複單元。具體言之,在氮氣氣氛下首先將二胺放入燒瓶中,並加入溶劑使二胺完全溶解,再加入二酸酐,在室溫下攪拌中間溶液達12小時,獲得聚醯胺酸溶液,接著在高溫下使聚醯胺酸進行熱閉環反應,即可得到聚醯亞胺。本發明聚醯亞胺的製備較佳在符合以下條件的狀況下進行:(1)以二胺的總用量計,長碳鏈脂肪族二胺的用量較佳不超過20莫耳%;以及(2)以聚醯亞胺的所有官能基的總數計,酯官能基對醯亞胺官能基的數量比為0.8至2.0。The preparation method of the polyimide of the present invention is not particularly limited. In some embodiments of the present invention, the polyimide is formed by polymerizing dianhydride and diamine using a two-stage condensation method, and thus comprises repeating units derived from dianhydride and repeating units derived from diamine. Specifically, the diamine is first placed in a flask under a nitrogen atmosphere, and a solvent is added to completely dissolve the diamine, and then the dianhydride is added, and the intermediate solution is stirred at room temperature for 12 hours to obtain a polyamide solution, and then the polyamide is subjected to a thermal ring closure reaction at a high temperature to obtain the polyimide. The preparation of the polyimide of the present invention is preferably carried out under the following conditions: (1) based on the total amount of diamines, the amount of long carbon chain aliphatic diamine is preferably not more than 20 mol%; and (2) based on the total number of all functional groups of the polyimide, the number ratio of ester functional groups to imide functional groups is 0.8 to 2.0.
可用於形成本發明聚醯亞胺的二酸酐的種類並無特殊限制,其實例包括但不限於2,3,3',4'-聯苯四羧酸二酐(2,3,3',4'-biphenyltetracarboxylic dianhydride,a-BPDA)、3,3',4,4'-聯苯四羧酸二酐(3,3',4,4'-biphenyltetracarboxylic dianhydride,s-BPDA)、焦蜜石酸二酐(pyromellitic dianhydride,PMDA)、1,3-二氫-1,3-二氧- 5-異苯并呋喃羧酸-1,4-伸苯酯(5-isobenzofurancarboxylic acid, 1,3-dihydro-1,3-dioxo-, 1,4-phenylene ester,TAHQ)、4,4'-雙酚A二酐(4,4'-bisphenol A dianhydride,BPADA)、4,4'-氧二酞酸酐(4,4'-oxydiphthalic anhydride,ODPA)、3,3',4,4'-二苯酮四羧酸二酐(3,3',4,4'-benzophenone tetracarboxylic dianhydride,BTDA)、及氫醌二酞酸酐(hydroquinone diphthalic anhydride,HQDA)。前述各二酸酐可單獨使用,亦可混合多種使用。於本發明的部分實施態樣中,衍生自二酸酐的重複單元係包含衍生自芳香族二酸酐的重複單元,且所述芳香族二酸酐可選自以下群組:a-BPDA、s-BPDA、TAHQ、BTDA、ODPA、及其組合。The type of dianhydride that can be used to form the polyimide of the present invention is not particularly limited, and examples thereof include but are not limited to 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride (s-BPDA), pyromellitic dianhydride (PMDA), 1,3-dihydro-1,3-dioxo-5-isobenzofurancarboxylic acid-1,4-phenylene ester (TAHQ), 4,4'-bisphenol A dianhydride (4,4'-bisphenol A dianhydride), and 1,3-dihydro-1,3-dioxo-5-isobenzofurancarboxylic acid-1,4-phenylene ester (TAHQ). dianhydride (BPADA), 4,4'-oxydiphthalic anhydride (ODPA), 3,3',4,4'-benzophenone tetracarboxylic dianhydride (BTDA), and hydroquinone diphthalic anhydride (HQDA). Each of the above-mentioned dianhydrides can be used alone or in combination. In some embodiments of the present invention, the repeating units derived from the dianhydride include repeating units derived from aromatic dianhydrides, and the aromatic dianhydrides can be selected from the following group: a-BPDA, s-BPDA, TAHQ, BTDA, ODPA, and combinations thereof.
於可用於形成本發明聚醯亞胺的二胺的種類並無特殊限制,所述二胺可選自脂肪族二胺與芳香族二胺。所述脂肪族二胺的實例包括但不限於1,2-伸乙基二胺、1,2-伸丙基二胺、1,3-二胺基丙烷、1,5-二胺基戊烷、1,4-雙(胺基甲基)環己烷、4,4'-亞甲基雙(2-甲基環己基胺)(4,4'-methylenebis(2-methylcyclohexylamine))、伸辛基二胺(octamethylendiamine,OMDA)、異佛爾酮二胺(isophorondiamine,IPDA)、4,4'-二胺基二環己基甲烷(4,4'-diaminodicyclohexyl methane)、六亞甲基二胺(hexamethylenediamine,HMDA)、八亞甲基二胺(octamethylenediamine,OMDA)、3,3'-二甲基-4,4-二胺基二環己基甲烷(3,3'-dimethyl-4,4'-diaminodicyclohexylmethane)、C36二聚物二胺(C36 dimer diamine,C36 DDA)、C38二聚物二胺、及C40二聚物二胺。所述二聚物二胺的實例包括衍生自油酸、亞油酸、亞麻酸、棕櫚油酸或反油酸的二聚物二胺,例如可購自Croda公司的Priamine 1074或Priamine 1075產品。前述各脂肪族二胺可單獨使用,亦可混合多種使用。所述芳香族二胺的實例包括但不限於對酞酸雙(4-胺基苯基)酯(bis(4-aminophenyl)terephthalate,BPTP)、1,4-雙(4-胺基苄醯氧基)苯(1,4-bis(4-aminobenzoyloxy) benzene,ABHQ)、4-胺基苯基-4-胺基苯甲酸酯(4-aminophenyl-4-aminobenzoate,APAB)、4,4'-氧二苯胺(4,4'-oxydianiline,ODA)、對苯二胺( p-phenylenediamine,PPD)、雙(4-胺基苯基)十氫萘-2,6-二羧酸酯(bis(4-aminophenyl) deca-hydronaphthalene-2,6-dicarboxylate,ET-BDM)、2,7-雙(4-胺基苯氧基)萘(2,7-bis(4-aminophenoxy) naphthalene,ET-2,7-Na)、N,N'-(4,4'-(9H-茀-9,9-二基)雙(4,1-伸苯基))雙(4-胺基苯甲醯胺)(N,N'-(4,4'-(9H-fluorene-9,9-diyl)bis(4,1-phenylene))bis(4-aminobenzamide),FDA-ADA)、4,4'-(六氟亞異丙基)二苯胺(4,4'-(hexafluoroisopropylidene)dianiline,6FPDA)、4,4'-(六氟亞異丙基)雙(對伸苯氧基)二苯胺(4,4'-(hexafluoroisopropylidene) bis(p-phenyleneoxy)dianiline,BAPHF)、雙[4-(3-胺基苯氧基)苯基] 碸(bis[4-(3-aminophenoxy)phenyl]sulfone,BAPS)、4,4'-二胺基苯甲醯苯胺(4,4'-diaminobenzanilide,DABA)、N1,N4-雙(4-胺基苯基)-對酞醯胺(N1,N4-bis(4-aminophenyl)-terephthalamide,BPTPA)、4,4'-(4,4'-氧基雙(4,1-伸苯基)雙(氧基))雙(3-(三氟甲基)-苯 胺)(4,4'-(4,4'-oxybis(4,1-phenylene)bis(oxy))bis(3-(trifluoromethyl)-aniline),p-6FAPE)、及雙(4-胺基苯基)-環己烷-1,4-二羧酸酯(bis(4-aminophenyl)- cyclohexane-1,4-dicarboxylate,ES-C)。前述各芳香族二胺可單獨使用,亦可混合多種使用。於本發明之一實施態樣中,聚醯亞胺係包含衍生自脂肪族二胺的重複單元,於本發明之再一實施態樣中,聚醯亞胺係包含衍生自脂肪族二胺的重複單元以及衍生自芳香族二胺的重複單元,所述脂肪族二胺較佳為長碳鏈脂肪族二胺,且所述脂肪族二胺及芳香族二胺可選自以下群組:PPD、ODA、C36 DDA、ABHQ、BPTP、及其組合。 There is no particular limitation on the type of diamine that can be used to form the polyimide of the present invention, and the diamine can be selected from aliphatic diamines and aromatic diamines. Examples of the aliphatic diamine include, but are not limited to, 1,2-ethylenediamine, 1,2-propylenediamine, 1,3-diaminopropane, 1,5-diaminopentane, 1,4-bis(aminomethyl)cyclohexane, 4,4'-methylenebis(2-methylcyclohexylamine), octamethylendiamine (OMDA), isophoronediamine (IPDA), 4,4'-diaminodicyclohexylmethane (4,4'-diaminodicyclohexylamine), 1,4'-diaminodicyclohexylamine (1,4'-diaminodicyclohexylamine), 1,4'-diaminodicyclohexylmethane ... methane), hexamethylenediamine (HMDA), octamethylenediamine (OMDA), 3,3'-dimethyl-4,4'-diaminodicyclohexylmethane, C36 dimer diamine (C36 DDA), C38 dimer diamine, and C40 dimer diamine. Examples of the dimer diamine include dimer diamines derived from oleic acid, linoleic acid, linolenic acid, palmitic acid, or elaidic acid, such as Priamine 1074 or Priamine 1075 available from Croda. The aforementioned aliphatic diamines may be used alone or in combination. Examples of the aromatic diamine include, but are not limited to, bis(4-aminophenyl)terephthalate (BPTP), 1,4-bis(4-aminobenzoyloxy) benzene (ABHQ), 4-aminophenyl-4-aminobenzoate (APAB), 4,4'-oxydianiline (ODA), p-phenylenediamine (PPD), bis(4-aminophenyl) deca-hydronaphthalene-2,6-dicarboxylate (ET-BDM), 2,7-bis(4-aminophenoxy) naphthalene (ET-BDM), bis(4-aminophenyl) terephthalate (BPTP), bis(4-aminophenyl) terephthalate (BPTP), bis(4-aminophenyl) terephthalate (BPTP), bis(4-aminophenyl) terephthalate (BPTP), bis(4-aminophenyl) terephthalate (BPTP), bis(4-aminophenoxy) terephthalate ( ABHQ ), bis(4-aminophenyl) terephthalate (APAB), bis(4-aminophenyl) terephthalate (APAB), bis(4-aminophenyl) terephthalate (ODA), bis(4-aminophenyl) terephthalate (PPD), bis(4-aminophenyl) terephthalate (ET-BDM), bis(4-aminophenoxy) terephthalate (ET-BDM), bis(4-aminophenoxy) terephthalate (ET-BDM), bis(4-aminophenyl ...phenyl) terephthalate (ET-BDM), bis(4-aminophenyl) terephthalate (ET-BDM), naphthalene, ET-2,7-Na), N,N'-(4,4'-(9H-fluorene-9,9-diyl)bis(4,1-phenylene))bis(4-aminobenzamide), FDA-ADA), 4,4'-(hexafluoroisopropylidene)dianiline, 6FPDA), 4,4'-(hexafluoroisopropylidene)bis(p-phenyleneoxy)dianiline, BAPHF), bis[4-(3-aminophenoxy)phenyl] bis[4-(3-aminophenoxy)phenyl]sulfone, BAPS; 4,4'-diaminobenzanilide, DABA; N1,N4-bis(4-aminophenyl)-terephthalamide, BPTPA; 4,4'-(4,4'-oxybis(4,1-phenylene)bis(oxy))bis(3-(trifluoromethyl)-aniline, p-6FAPE; and bis(4-aminophenyl)-cyclohexane-1,4-dicarboxylate. cyclohexane-1,4-dicarboxylate, ES-C). The aforementioned aromatic diamines may be used alone or in combination. In one embodiment of the present invention, the polyimide comprises repeating units derived from aliphatic diamines. In another embodiment of the present invention, the polyimide comprises repeating units derived from aliphatic diamines and repeating units derived from aromatic diamines. The aliphatic diamine is preferably a long carbon chain aliphatic diamine, and the aliphatic diamine and the aromatic diamine may be selected from the following group: PPD, ODA, C36 DDA, ABHQ, BPTP, and combinations thereof.
可用於溶解二酸酐與二胺的溶劑的實例包括但不限於N,N-二甲基乙醯胺(N,N-dimethylacetamide,DMAc)、N,N-二甲基甲醯胺(N,N-dimethylformamide)、N-甲基吡咯啶酮(N-methylpyrrolidone,NMP)、二甲基亞碸(dimethyl sulfoxide,DMSO)、乙腈、六甲基磷三醯胺(hexamethylphosphoric triamide,HMPA)、及1,3-二甲基-2-咪唑啶酮(1,3-dimethyl-2-imidazolidinone,DMI)。所述溶劑可單獨使用或任意組合使用。Examples of solvents that can be used to dissolve dianhydrides and diamines include, but are not limited to, N,N-dimethylacetamide (DMAc), N,N-dimethylformamide, N-methylpyrrolidone (NMP), dimethyl sulfoxide (DMSO), acetonitrile, hexamethylphosphoric triamide (HMPA), and 1,3-dimethyl-2-imidazolidinone (DMI). The solvents can be used alone or in any combination.
於本發明之部分實施態樣中,聚醯亞胺在聚合物主鏈中係包含酯官能基( ),所述聚醯亞胺可藉由使包含酯官能基的二酸酐與二胺、二酸酐與包含酯官能基的二胺、或包含酯官能基的二酸酐與包含酯官能基的二胺聚合而形成。所述包含酯官能基的二酸酐的實例包括但不限於TAHQ,且所述包含酯官能基的二胺的實例包括但不限於ABHQ、APAB與BPTP。 In some embodiments of the present invention, the polyimide comprises an ester functional group ( ), the polyimide can be formed by polymerizing a dianhydride containing an ester functional group and a diamine, a dianhydride and a diamine containing an ester functional group, or a dianhydride containing an ester functional group and a diamine containing an ester functional group. Examples of the dianhydride containing an ester functional group include, but are not limited to, TAHQ, and examples of the diamine containing an ester functional group include, but are not limited to, ABHQ, APAB, and BPTP.
於本發明的較佳實施態樣中,以聚醯亞胺的所有官能基的總數計,酯官能基對醯亞胺官能基的數量比係不小於0.8,較佳為0.8至2.0,例如0.8、0.81、0.82、0.83、0.84、0.85、0.86、0.87、0.88、0.89、0.9、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98、0.99、1.0、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、或2.0,或介於由上述任二數值所構成之範圍內。若聚醯亞胺的酯官能基對醯亞胺官能基的數量比為0.8以上之情況下,聚醯亞胺的介電性質以及吸水後的介電性質可以獲得進一步改善。In a preferred embodiment of the present invention, the ratio of the number of ester functional groups to the number of imide functional groups based on the total number of all functional groups of the polyimide is not less than 0.8, preferably 0.8 to 2.0, for example, 0.8, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88, 0.89, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98, 0.99, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, or 2.0, or a range consisting of any two of the above values. If the ratio of the number of ester functional groups to the number of imide functional groups of the polyimide is greater than 0.8, the dielectric properties of the polyimide and the dielectric properties after water absorption can be further improved.
2.2. 聚醯亞胺膜Polyimide film
本發明聚醯亞胺可用於形成膜製品。因此,本發明亦關於一種聚醯亞胺膜。本發明聚醯亞胺膜之形成方式並無特殊限制,可藉由將聚醯亞胺以本發明所屬技術領域中習用的塗佈方法塗佈而形成膜,或者,可藉由將聚醯胺酸溶液以本發明所屬技術領域中習用的塗佈方法塗佈形成聚醯胺酸膜之後,再對聚醯胺酸膜加熱以使聚醯胺酸熱閉環而形成聚醯亞胺膜。所述習用的塗佈方法的實例包括但不限於滾輪式塗佈、刮刀式塗佈、逗號式塗佈、模具式塗佈、狹縫式塗佈、線棒式塗佈、及噴塗。The polyimide of the present invention can be used to form a film product. Therefore, the present invention also relates to a polyimide film. The method of forming the polyimide film of the present invention is not particularly limited. The film can be formed by coating the polyimide by a coating method commonly used in the technical field to which the present invention belongs, or by coating a polyamide solution by a coating method commonly used in the technical field to which the present invention belongs to form a polyamide film, and then heating the polyamide film to thermally close the polyamide ring to form the polyimide film. Examples of the commonly used coating methods include, but are not limited to, roller coating, scraper coating, comma coating, die coating, slit coating, wire rod coating, and spray coating.
於本發明的部分實施態樣中,係以如下方式製備聚醯亞胺膜。首先,過濾聚醯胺酸溶液以除去灰塵與雜質。接著,用刮刀模具將聚醯胺酸溶液塗佈於清洗過的玻璃基板上。之後,將塗佈有聚醯胺酸溶液的玻璃基板放在真空環境中4至8小時,以緩慢地去除溶劑。接著,將玻璃基板放入高溫且真空的烘箱中,使聚醯胺酸進行熱閉環反應而形成聚醯亞胺,得到聚醯亞胺膜。之後,緩慢降溫後再於100°C至500°C的溫度下進行數階段的熱處理以穩定聚醯亞胺膜的性質,最後使聚醯亞胺膜緩慢降溫至室溫以避免膜破裂。In some embodiments of the present invention, a polyimide film is prepared in the following manner. First, a polyamic acid solution is filtered to remove dust and impurities. Then, the polyamic acid solution is coated on a cleaned glass substrate using a scraper mold. Thereafter, the glass substrate coated with the polyamic acid solution is placed in a vacuum environment for 4 to 8 hours to slowly remove the solvent. Then, the glass substrate is placed in a high temperature and vacuum oven to allow the polyamic acid to undergo a thermal ring closure reaction to form polyimide, thereby obtaining a polyimide film. After that, the temperature is slowly lowered and then several stages of heat treatment are performed at a temperature of 100°C to 500°C to stabilize the properties of the polyimide membrane. Finally, the polyimide membrane is slowly cooled to room temperature to avoid membrane rupture.
本發明聚醯亞胺膜具有優異介電性質、低吸水率、以及與金屬箔相近的CTE,且吸水後的介電性質仍然良好,尤其適合作為印刷電路板的絕緣材料。本發明聚醯亞胺膜的厚度較佳為10微米至50微米,例如10微米、11微米、12微米、13微米、14微米、15微米、16微米、17微米、18微米、19微米、20微米、21微米、22微米、23微米、24微米、25微米、26微米、27微米、28微米、29微米、30微米、31微米、32微米、33微米、34微米、35微米、36微米、37微米、38微米、39微米、40微米、41微米、42微米、43微米、44微米、45微米、46微米、47微米、48微米、49微米、或50微米,或介於由上述任二數值所構成之範圍內。The polyimide film of the present invention has excellent dielectric properties, low water absorption, and CTE close to that of metal foil, and the dielectric properties are still good after absorbing water, and is particularly suitable as an insulating material for printed circuit boards. The thickness of the polyimide film of the present invention is preferably 10 μm to 50 μm, for example, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm, 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, 40 μm, 41 μm, 42 μm, 43 μm, 44 μm, 45 μm, 46 μm, 47 μm, 48 μm, 49 μm, or 50 μm, or in a range consisting of any two of the above values.
3.3. 實施例Embodiment
3.1.3.1. 測量方式Measurement method
茲以下列具體實施態樣進一步例示說明本發明,其中,所採用之測量儀器及方法分別如下:The present invention is further illustrated by the following specific implementations, wherein the measuring instruments and methods used are as follows:
[FTIR分析][FTIR analysis]
準備具有長度5公分、寬度5公分及厚度至少10微米的聚醯亞胺膜作為試片。將試片放入紅外線光譜儀(型號:FTIR spectrometer spectrum two)中,使用ATR治具(型號:MIRacle TMSingle Reflection ATR),並配置分析軟體Perkin Elmer 10.5.3.738,在以下條件下進行FTIR分析:使用ZnSe作為衰减全反射的晶體,掃瞄範圍為650 cm -1至4000 cm -1,掃瞄次數為8次,分辨率為1 cm -1。 Prepare a polyimide film with a length of 5 cm, a width of 5 cm and a thickness of at least 10 μm as a specimen. Place the specimen in an infrared spectrometer (model: FTIR spectrometer spectrum two), use an ATR fixture (model: MIRacle TM Single Reflection ATR), and configure the analysis software Perkin Elmer 10.5.3.738, and perform FTIR analysis under the following conditions: use ZnSe as the attenuated total reflection crystal, scan range of 650 cm -1 to 4000 cm -1 , scan times of 8 times, and resolution of 1 cm -1 .
於所得到的聚醯亞胺的紅外吸收光譜中,利用軟體選取一次微分後為0的點作為特徵峰起點、特徵峰頂點與特徵峰終點,再以起點至頂點到終點的面積為積分範圍,以該軟體計算得到特徵峰面積。In the infrared absorption spectrum of the obtained polyimide, the software is used to select the point where the first differentiation is 0 as the starting point, the apex point and the end point of the characteristic peak, and then the area from the starting point to the apex point to the end point is used as the integration range, and the characteristic peak area is calculated by the software.
[介電性質測量][Dielectric property measurement]
將長度8公分、寬度8公分及厚度至少10微米的聚醯亞胺膜試片在100°C下真空乾燥24小時,之後測量乾燥後之試片的介電常數(Dk)及損耗因子(Df),得到吸水前的介電性質。所述測量係利用向量網路分析儀(型號:R&S ®ZVB,購自Rohde & Schwarz(羅德史瓦茲))在10吉赫(GHz)的分析頻率下進行。 A polyimide film specimen with a length of 8 cm, a width of 8 cm and a thickness of at least 10 μm was vacuum dried at 100°C for 24 hours, and then the dielectric constant (Dk) and the dissipation factor (Df) of the dried specimen were measured to obtain the dielectric properties before water absorption. The measurement was performed using a vector network analyzer (model: R&S ® ZVB, purchased from Rohde & Schwarz) at an analysis frequency of 10 GHz.
此外,將長度8公分、寬度8公分及厚度至少10微米的聚醯亞胺膜試片浸泡於水中24小時之後擦乾,進行上述測量Dk及Df步驟,得到吸水後的介電性質。In addition, a polyimide film specimen with a length of 8 cm, a width of 8 cm and a thickness of at least 10 μm was immersed in water for 24 hours and then wiped dry, and the above-mentioned steps of measuring Dk and Df were performed to obtain the dielectric properties after water absorption.
[吸水率測試][Water absorption test]
聚醯亞胺膜的吸水率係參照IPC-TM-650 2.6.2.1之規範測量並藉由以下公式計算而得,其中W 1表示聚醯亞胺膜在105°C之烘箱中乾燥1小時之後所測得的重量,W 2表示聚醯亞胺膜在23°C的水中浸泡24小時後擦去膜上的水滴之後所測得的重量。聚醯亞胺膜的試片具有長度2英寸、寬度2英寸及厚度25微米的尺寸。 The water absorption of the polyimide film is measured in accordance with the specification of IPC-TM-650 2.6.2.1 and calculated by the following formula, where W1 represents the weight of the polyimide film after drying in an oven at 105°C for 1 hour, and W2 represents the weight of the polyimide film after wiping off the water droplets on the film after soaking in water at 23°C for 24 hours. The test piece of the polyimide film has a length of 2 inches, a width of 2 inches, and a thickness of 25 microns.
[熱膨脹係數(CTE)測量][Measurement of coefficient of thermal expansion (CTE)]
利用熱機械分析儀(型號:TMA Q400,購自TA儀器公司)來測量聚醯亞胺膜的CTE。測量條件如下:用於測量的聚醯亞胺膜的試片具有長度10毫米、寬度5毫米及厚度20微米的尺寸,氣氛為乾燥氮氣氣氛,CTE的測試溫度範圍為50°C至300°C。CTE的單位為ppm/K。The CTE of the polyimide film was measured using a thermomechanical analyzer (model: TMA Q400, purchased from TA Instruments). The measurement conditions were as follows: the polyimide film specimen used for measurement had a length of 10 mm, a width of 5 mm, and a thickness of 20 μm, the atmosphere was a dry nitrogen atmosphere, and the CTE test temperature range was 50°C to 300°C. The unit of CTE is ppm/K.
3.2.3.2. 聚醯胺酸溶液的製備Preparation of polyamine solution
[實施例1][Example 1]
首先,將7.11公克(0.0204莫耳)的ABHQ(購自士峰公司)與1.21公克(0.0023莫耳)的C36 DDA(型號:Priamine 1074,購自Croda公司)放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將6.68公克(0.0227莫耳)的s-BPDA(購自UBE公司)加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得實施例1的聚醯胺酸溶液。First, 7.11 g (0.0204 mol) of ABHQ (purchased from Shifeng) and 1.21 g (0.0023 mol) of C36 DDA (model: Priamine 1074, purchased from Croda) were placed in a flask, and 85 ml of anhydrous DMAc was added and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly added dropwise, and stirred for 10 minutes. Then, 6.68 g (0.0227 mol) of s-BPDA (purchased from UBE) was added to the intermediate solution and stirred at room temperature for 15 hours. Thereafter, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and the mixture was stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, thereby obtaining the polyamine solution of Example 1.
[實施例2][Example 2]
首先,將6.15公克(0.0177莫耳)的ABHQ與2.36公克(0.0044莫耳)的C36 DDA放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將6.49公克(0.0221莫耳)的s-BPDA加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得實施例2的聚醯胺酸溶液。First, 6.15 g (0.0177 mol) of ABHQ and 2.36 g (0.0044 mol) of C36 DDA were placed in a flask, and 85 ml of anhydrous DMAc was added and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped into it, and stirred for 10 minutes. Then, 6.49 g (0.0221 mol) of s-BPDA was added to the intermediate solution and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Example 2 was obtained.
[實施例3][Example 3]
首先,將6.15公克(0.0177莫耳)的BPTP(購自士峰公司)與2.36公克(0.0044莫耳)的C36 DDA放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將6.49公克(0.0221莫耳)的s-BPDA加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得實施例3的聚醯胺酸溶液。First, 6.15 g (0.0177 mol) of BPTP (purchased from Shifeng) and 2.36 g (0.0044 mol) of C36 DDA were placed in a flask, and 85 ml of anhydrous DMAc was added and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly added dropwise, and stirred for 10 minutes. After that, 6.49 g (0.0221 mol) of s-BPDA was added to the intermediate solution and stirred at room temperature for 15 hours. Thereafter, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and the mixture was stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, thereby obtaining the polyamine solution of Example 3.
[實施例4][Example 4]
首先,將1.91公克(0.0177莫耳)的PPD(購自士峰公司)與1.52公克(0.0076莫耳)的ODA(購自立勇發公司)放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為10重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將11.57公克(0.0252莫耳)的TAHQ(購自士峰公司)加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得實施例4的聚醯胺酸溶液。First, 1.91 g (0.0177 mol) of PPD (purchased from Shifeng) and 1.52 g (0.0076 mol) of ODA (purchased from Liyongfa) were placed in a flask, and 85 ml of anhydrous DMAc was added and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 10 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly added dropwise, and stirred for 10 minutes. Then, 11.57 g (0.0252 mol) of TAHQ (purchased from Shifeng) was added to the intermediate solution and stirred at room temperature for 15 hours. Thereafter, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and the mixture was stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, thereby obtaining the polyamine solution of Example 4.
[實施例5][Example 5]
首先,將5.8公克(0.0167莫耳)的ABHQ與0.99公克(0.0019莫耳)的C36 DDA放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將7.63公克(0.0167莫耳)的TAHQ與0.57公克(0.0019莫耳)的ODPA(購自立勇發公司)加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得實施例5的聚醯胺酸溶液。First, 5.8 g (0.0167 mol) of ABHQ and 0.99 g (0.0019 mol) of C36 DDA were placed in a flask, and 85 ml of anhydrous DMAc was added and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly added, and stirred for 10 minutes. After that, 7.63 g (0.0167 mol) of TAHQ and 0.57 g (0.0019 mol) of ODPA (purchased from Yongfa Co., Ltd.) were added to the intermediate solution and stirred at room temperature for 15 hours. Thereafter, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and the mixture was stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, thereby obtaining the polyamine solution of Example 5.
[比較例1][Comparison Example 1]
首先,將8.13公克(0.0233莫耳)的BPTP放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將6.87公克(0.0233莫耳)的s-BPDA加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得比較例1的聚醯胺酸溶液。First, 8.13 g (0.0233 mol) of BPTP was placed in a flask, and 85 ml of anhydrous DMAc was added, and stirred at 80°C to dissolve, to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped, and stirred for 10 minutes. Then, 6.87 g (0.0233 mol) of s-BPDA was added to the intermediate solution, and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Comparative Example 1 was obtained.
[比較例2][Comparison Example 2]
首先,將8.13公克(0.0233莫耳)的ABHQ放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將6.87公克(0.0233莫耳)的s-BPDA加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得比較例2的聚醯胺酸溶液。First, 8.13 g (0.0233 mol) of ABHQ was placed in a flask, and 85 ml of anhydrous DMAc was added, and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped, and stirred for 10 minutes. Then, 6.87 g (0.0233 mol) of s-BPDA was added to the intermediate solution, and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Comparative Example 2 was obtained.
[比較例3][Comparison Example 3]
首先,將6.48公克(0.0186莫耳)的BPTP放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將8.52公克(0.0186莫耳)的TAHQ加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得比較例3的聚醯胺酸溶液。First, 6.48 g (0.0186 mol) of BPTP was placed in a flask, and 85 ml of anhydrous DMAc was added, and stirred at 80°C to dissolve, to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped, and stirred for 10 minutes. Then, 8.52 g (0.0186 mol) of TAHQ was added to the intermediate solution, and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Comparative Example 3 was obtained.
[比較例4][Comparison Example 4]
首先,將6.48公克(0.0186莫耳)的ABHQ放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為15重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將8.52公克(0.0186莫耳)的TAHQ加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得比較例4的聚醯胺酸溶液。First, 6.48 g (0.0186 mol) of ABHQ was placed in a flask, and 85 ml of anhydrous DMAc was added, and stirred at 80°C to dissolve to prepare an intermediate solution with a concentration of 15 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped, and stirred for 10 minutes. Then, 8.52 g (0.0186 mol) of TAHQ was added to the intermediate solution, and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Comparative Example 4 was obtained.
[比較例5][Comparison Example 5]
首先,將6.07公克(0.0303莫耳)的ODA放入燒瓶中,並加入85毫升的無水DMAc,在80°C下攪拌溶解,配製成濃度為10重量%的中間溶液。接著,將中間溶液置於冰水浴中,緩慢滴入5.5毫莫耳的冰醋酸之後,攪拌10分鐘。之後,將8.93公克(0.0303莫耳)的s-BPDA加入中間溶液中,並在室溫下攪拌15小時。之後,加入0.05毫莫耳的乙酸酐作為閉環劑,並攪拌30分鐘以確認乙酸酐全部溶解,獲得比較例5的聚醯胺酸溶液。First, 6.07 g (0.0303 mol) of ODA was placed in a flask, and 85 ml of anhydrous DMAc was added, and stirred and dissolved at 80°C to prepare an intermediate solution with a concentration of 10 wt%. Then, the intermediate solution was placed in an ice water bath, 5.5 mmol of glacial acetic acid was slowly dripped, and stirred for 10 minutes. Then, 8.93 g (0.0303 mol) of s-BPDA was added to the intermediate solution, and stirred at room temperature for 15 hours. Then, 0.05 mmol of acetic anhydride was added as a ring-closing agent, and stirred for 30 minutes to confirm that the acetic anhydride was completely dissolved, and the polyamide solution of Comparative Example 5 was obtained.
3.3.3.3. 聚醯亞胺膜的製備Preparation of polyimide membrane
分別利用實施例1至5及比較例1至5的聚醯胺酸溶液來製備聚醯亞胺膜。首先,利用0.45微米的過濾頭來過濾聚醯胺酸溶液以除去灰塵與雜質。接著,用600微米的刮刀模具將聚醯胺酸溶液塗佈於清洗過的玻璃基板(長度20公分、寬度20公分、厚度0.5公分)上。之後,將塗佈有聚醯胺酸溶液的玻璃基板放在真空環境中6小時,以緩慢地去除溶劑。接著,使塗佈有聚醯胺酸溶液的玻璃基板依序於100°C、200°C、300°C及350°C的溫度下分別經受熱處理1小時,使聚醯胺酸進行熱閉環反應以形成聚醯亞胺膜,並穩定聚醯亞胺膜的性質。最後,為避免膜破裂,讓溫度緩慢降溫至室溫之後再取出,得到實施例1至5及比較例1至5的聚醯亞胺膜。The polyimide film was prepared using the polyamide solutions of Examples 1 to 5 and Comparative Examples 1 to 5, respectively. First, the polyamide solution was filtered using a 0.45 μm filter to remove dust and impurities. Then, the polyamide solution was coated on a cleaned glass substrate (length 20 cm, width 20 cm, thickness 0.5 cm) using a 600 μm scraper mold. Afterwards, the glass substrate coated with the polyamide solution was placed in a vacuum environment for 6 hours to slowly remove the solvent. Next, the glass substrate coated with the polyamide solution was subjected to heat treatment at 100°C, 200°C, 300°C and 350°C for 1 hour respectively, so that the polyamide undergoes a thermal ring closure reaction to form a polyimide film and stabilize the properties of the polyimide film. Finally, in order to avoid film breakage, the temperature was slowly cooled to room temperature before being taken out, and the polyimide films of Examples 1 to 5 and Comparative Examples 1 to 5 were obtained.
3.4.3.4. 聚醯亞胺膜的Polyimide membrane FTIRFTIR 、介電特性與, dielectric properties and CTECTE 分析analyze
依照前文所述測量方法測量實施例1至5及比較例1至5的聚醯亞胺膜之各項性質,包括FTIR分析、Dk、Df、及CTE,並將結果記錄於表1至表4中。The properties of the polyimide films of Examples 1 to 5 and Comparative Examples 1 to 5 were measured according to the measurement methods described above, including FTIR analysis, Dk, Df, and CTE, and the results are recorded in Tables 1 to 4.
表1:實施例的聚醯亞胺膜的FTIR分析
表2:比較例的聚醯亞胺膜的FTIR分析
表3:實施例的聚醯亞胺膜的CTE
表4:比較例的聚醯亞胺膜的性質
考量到金屬箔(例如,銅箔)以及黏合用樹脂的CTE,用於製備印刷電路板的聚醯亞胺膜的CTE值較佳與金屬箔相近的CTE值,一般而言約落在10 ppm/°C至40 ppm/°C之間,較佳落在約20 ppm/°C至40 ppm/°C之間,以避免積層板加工製程中發生剝離或爆板的情形。如表3所示,本發明的聚醯亞胺膜不僅具有優異的Df與Dk值,更具備與金屬箔相近的CTE。相較之下,如表5所示,非屬本發明的聚醯亞胺膜則無法同時具備優異的Df、優異的Dk、以及適配於金屬箔的CTE。尤其,比較例1及2顯示,若聚醯亞胺的c/b值不在本發明指定範圍內,即使b/a值在本發明指定範圍內,聚醯亞胺膜亦不具備優異的介電性質且不具備適配於金屬箔的CTE。比較例4顯示,若聚醯亞胺的 b/a值不在本發明指定範圍內,即使c/b值在本發明指定範圍內,聚醯亞胺膜亦不具備適配於金屬箔的CTE。比較例3及5顯示,若聚醯亞胺的FTIR分析的b/a值及c/b值均不在本發明指定範圍內,則聚醯亞胺膜不具備適配於金屬箔CTE,比較例3之聚醯亞胺膜的CTE值甚至遠低於金屬箔的CTE值。Considering the CTE of metal foil (e.g., copper foil) and adhesive resin, the CTE value of the polyimide film used to prepare printed circuit boards is preferably close to the CTE value of the metal foil, generally falling between about 10 ppm/°C and 40 ppm/°C, preferably between about 20 ppm/°C and 40 ppm/°C, to avoid peeling or board explosion during the laminate processing process. As shown in Table 3, the polyimide film of the present invention not only has excellent Df and Dk values, but also has a CTE close to that of the metal foil. In contrast, as shown in Table 5, the polyimide film not belonging to the present invention cannot simultaneously have excellent Df, excellent Dk, and CTE suitable for metal foil. In particular, Comparative Examples 1 and 2 show that if the c/b value of polyimide is not within the specified range of the present invention, the polyimide film does not have excellent dielectric properties and does not have a CTE suitable for metal foil even if the b/a value is within the specified range of the present invention. Comparative Example 4 shows that if the b/a value of polyimide is not within the specified range of the present invention, the polyimide film does not have a CTE suitable for metal foil even if the c/b value is within the specified range of the present invention. Comparative Examples 3 and 5 show that if both the b/a value and the c/b value of the FTIR analysis of polyimide are not within the specified range of the present invention, the polyimide film does not have a CTE suitable for metal foil, and the CTE value of the polyimide film in Comparative Example 3 is even much lower than the CTE value of the metal foil.
3.4.3.4. 聚醯亞胺膜的吸水後的介電性質與吸水率Dielectric properties and water absorption rate of polyimide film after water absorption
依照前文所述測量方法,進一步測量實施例1至3及5與比較例1至2及4至5的聚醯亞胺膜之吸水後的Dk、吸水後的Df、及吸水率,並將結果記錄於表5至表6中。According to the measurement method described above, the Dk after water absorption, the Df after water absorption, and the water absorption rate of the polyimide membranes of Examples 1 to 3 and 5 and Comparative Examples 1 to 2 and 4 to 5 were further measured, and the results are recorded in Tables 5 to 6.
表5:實施例的聚醯亞胺膜的吸水後的介電性質及吸水率
表6:比較例的聚醯亞胺膜的吸水後的介電性質及吸水率
如表5所示,本發明的聚醯亞胺膜具備低吸水率,且在吸水並乾燥後仍然具有良好的Df與Dk,適合作為印刷電路板的絕緣材料。相較之下,如表6所示,非屬本發明的聚醯亞胺膜則在吸水並乾燥後無法具有良好的Df與Dk,不適合作為印刷電路板的絕緣材料。As shown in Table 5, the polyimide film of the present invention has a low water absorption rate and still has good Df and Dk after absorbing water and drying, and is suitable as an insulating material for a printed circuit board. In contrast, as shown in Table 6, the polyimide film not belonging to the present invention cannot have good Df and Dk after absorbing water and drying, and is not suitable as an insulating material for a printed circuit board.
上述實施例僅為例示性說明本發明之原理及其功效,並闡述本發明之技術特徵,而非用於限制本發明之保護範疇。任何熟悉本技術者在不違背本發明之技術原理下,可輕易完成之改變或安排,均屬本發明所主張之範圍。因此,本發明之權利保護範圍係如後附申請專利範圍所列。The above embodiments are only for illustrative purposes to illustrate the principle and efficacy of the present invention and to illustrate the technical features of the present invention, and are not intended to limit the scope of protection of the present invention. Any changes or arrangements that can be easily accomplished by anyone familiar with the present technology without violating the technical principle of the present invention are within the scope of the present invention. Therefore, the scope of protection of the present invention is as listed in the attached patent application scope.
無without
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