TWI875841B - Copolyester film, laminated film and methods of using the same - Google Patents
Copolyester film, laminated film and methods of using the same Download PDFInfo
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- TWI875841B TWI875841B TW109135869A TW109135869A TWI875841B TW I875841 B TWI875841 B TW I875841B TW 109135869 A TW109135869 A TW 109135869A TW 109135869 A TW109135869 A TW 109135869A TW I875841 B TWI875841 B TW I875841B
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- copolyester
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- polyester
- dicarboxylic acid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/022—Mechanical properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/003—PET, i.e. poylethylene terephthalate
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Laminated Bodies (AREA)
- Polyesters Or Polycarbonates (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
本發明之共聚聚酯膜具備含有共聚聚酯(a1)之共聚聚酯層(A1),上述共聚聚酯(a1)係包含對苯二甲酸(X1)、碳數4~10之二羧酸成分(X2)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物,冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg)超過60℃。The copolyester film of the present invention comprises a copolyester layer (A1) containing a copolyester (a1), wherein the copolyester (a1) is a copolymer comprising terephthalic acid (X1), a dicarboxylic acid component having 4 to 10 carbon atoms (X2), and an alcohol component (Y2) other than ethylene glycol (Y1), and the difference (ΔTcg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) exceeds 60°C.
Description
本發明係關於一種具備含有共聚聚酯之共聚聚酯層之共聚聚酯膜、具備共聚聚酯膜之積層膜、及彼等之使用方法。The present invention relates to a copolyester film having a copolyester layer containing copolyester, a laminated film having the copolyester film, and methods of using the same.
聚酯膜之代表性聚對苯二甲酸乙二酯(PET)膜,特別是雙軸延伸PET膜於透明性、機械強度、耐熱性、柔軟性等方面較為優異,因此被用於工業材料、光學材料、電子零件材料、電池用包裝材等廣泛領域。The representative polyester film is polyethylene terephthalate (PET) film, especially biaxially stretched PET film, which is excellent in transparency, mechanical strength, heat resistance, flexibility, etc., and is therefore used in a wide range of fields such as industrial materials, optical materials, electronic component materials, and battery packaging materials.
關於此種聚酯膜,例如專利文獻1中,作為顯現出先前之聚酯膜所不具有之軟質性,於相對較低之溫度及低壓力下成型性優異之軟質化聚酯膜,提出一種軟質化聚酯膜,其特徵在於:膜之彈性模數E'於120℃為20 MPa以下,且於180℃為5 MPa以下,膜霧度為1.0%以下,且含有29~32莫耳%之1,4-環己烷二甲醇單元作為二醇構成成分,不含間苯二甲酸單元作為二羧酸構成成分。Regarding such a polyester film, for example, in Patent Document 1, a softened polyester film is proposed as a soft polyester film that exhibits softness that previous polyester films do not have and has excellent formability at relatively low temperatures and low pressures. The characteristics of the softened polyester film are: the elastic modulus E' of the film is less than 20 MPa at 120°C and less than 5 MPa at 180°C, the film haze is less than 1.0%, and it contains 29 to 32 mol% of 1,4-cyclohexanedimethanol units as a diol component and does not contain isophthalic acid units as a dicarboxylic acid component.
近年來,作為圖像顯示裝置,隨著移動終端之小型化及高性能化,尺寸小到可配戴於身上之電腦(可穿戴電腦)備受關注。 理想的是於卡、包、手錶、衣服、鞋之類之人隨身物品中裝有可穿戴電腦所使用之電子裝置(可穿戴終端)(專利文獻2)。In recent years, as image display devices, computers that are small enough to be worn on the body (wearable computers) have attracted much attention as mobile terminals have become smaller and more powerful. It is ideal to have an electronic device (wearable terminal) used for a wearable computer installed in a person's belongings such as a card, bag, watch, clothes, and shoes (Patent Document 2).
此外,作為下一代圖像顯示裝置,可自由彎曲之軟性顯示器受到關注。軟性顯示器中主要使用有機電致發光(有機EL)顯示器。 由於軟性顯示器係使用較薄之玻璃基板或塑膠基板,因此,對於該等圖像顯示裝置用構件中所使用之聚酯膜,除要求先前之平面狀顯示器面板所需之光學特性及耐久性以外,還要求即便進行彎曲試驗亦不會產生折痕等之柔軟性。In addition, as the next generation of image display devices, flexible displays that can be bent freely are attracting attention. Organic electroluminescent (organic EL) displays are mainly used in flexible displays. Since flexible displays use thinner glass substrates or plastic substrates, the polyester film used in the components of such image display devices requires not only the optical properties and durability required of previous flat display panels, but also flexibility such as not generating creases even when subjected to bending tests.
進而,作為軟質化聚酯膜之擴展用途之一,具有各種功能之多層膜備受關注,該多層膜採用所謂積層延伸技術,即,使異種材料形成積層結構並進行延伸加工(非專利文獻1)。 例如,作為異種材料之組合,例示有EVA系樹脂-PVC、EVA-聚酯、EVA-低密度聚乙烯、PVA-PVC、PVA-聚酯、PVA-低密度聚乙烯等。關於賦予之功能,例示有阻氣性、熱密封性、耐刮傷性、印刷適應性、防濕性等。Furthermore, as one of the expanded uses of soft polyester films, multilayer films with various functions have attracted much attention. The multilayer films adopt the so-called multilayer stretching technology, that is, heterogeneous materials are formed into a multilayer structure and stretched (non-patent document 1). For example, as a combination of heterogeneous materials, EVA resin-PVC, EVA-polyester, EVA-low-density polyethylene, PVA-PVC, PVA-polyester, PVA-low-density polyethylene, etc. are exemplified. As for the functions given, gas barrier properties, heat sealing properties, scratch resistance, printability, moisture resistance, etc. are exemplified.
又,近年來處於如下狀況:隨著智慧型手機等通信設備、筆記型電腦等電子設備類產品之高性能化,其所搭載之電子零件亦需要小型化、高性能化。例如,於著眼於陶瓷積層電容器之情形時,存在所使用之坯片厚度進一步薄膜化之傾向,而需要穩定地製造0.5 μm~1 μm左右之薄膜坯片。於先前之塗佈方式中,通常將經溶劑稀釋之黏度相對較低之漿料塗佈於基材膜上並進行乾燥,藉此進行片成形。In recent years, the following situation has emerged: With the high performance of communication equipment such as smart phones and electronic equipment such as laptops, the electronic components they carry also need to be miniaturized and have higher performance. For example, when focusing on ceramic multilayer capacitors, there is a tendency for the thickness of the green sheets used to be thinner, and it is necessary to stably produce thin film green sheets of about 0.5 μm to 1 μm. In the previous coating method, a relatively low viscosity slurry diluted with a solvent is usually coated on a base film and dried to form a sheet.
然而,使用低濃度之漿料進行塗佈並使其乾燥後,所獲得之坯片會產生針孔等,性能方面未必充分。因此,作為其他方法,如專利文獻3中所記載,揭示有於在基材膜上塗佈、乾燥漿料之過程中,在將基材膜與漿料塗佈層積層之狀態下一併進行延伸加工,藉此獲得坯片。 將如上所述之異種材料(例如,構成漿料之材料)積層於基材膜上,於形成積層體之狀態下進行延伸加工時,具有可藉由調整(例如,高濃度化)漿料濃度而減少針孔產生之優點。However, after coating with a low-concentration slurry and drying it, the obtained green sheet may have pinholes, etc., and the performance may not be sufficient. Therefore, as another method, as described in Patent Document 3, it is disclosed that in the process of coating and drying the slurry on the substrate film, the substrate film and the slurry coating layer are stretched together to obtain a green sheet. When the heterogeneous material (for example, the material constituting the slurry) as described above is layered on the substrate film and stretched in the state of forming a layered body, there is an advantage that the pinhole generation can be reduced by adjusting (for example, increasing the concentration) the slurry concentration.
進而,除製造坯片之用途以外,亦正在研究:於基材膜上積層樹脂層等異種材料而形成多層體,並對該多層體進行延伸加工,藉此對設置於基材膜上之樹脂層進行延伸加工。 先前技術文獻 專利文獻Furthermore, in addition to the use of manufacturing green sheets, research is also underway to form a multilayer body by stacking a resin layer or other heterogeneous materials on a substrate film, and to perform a stretching process on the multilayer body, thereby stretching the resin layer provided on the substrate film. Previous technical literature Patent literature
專利文獻1:日本專利特開2014-169371號公報 專利文獻2:日本專利特開2002-174688號公報 專利文獻3:日本專利特開平10-250014號公報 非專利文獻Patent document 1: Japanese Patent Publication No. 2014-169371 Patent document 2: Japanese Patent Publication No. 2002-174688 Patent document 3: Japanese Patent Publication No. 10-250014 Non-patent document
非專利文獻1:「纖維與工業」多層膜之雙軸延伸技術 久我睦男著(Vol.35、No.7(1979年))Non-patent document 1: "Fibers and Industry" Biaxial Stretching Technology of Multilayer Films by Mutsuo Kuga (Vol.35, No.7 (1979))
[發明所欲解決之問題][The problem the invention is trying to solve]
然而,於基材膜上積層異種材料之狀態下之延伸加工存在如下狀況:加工條件會因基材膜、或設置於基材膜上之異種材料之機械特性、特別是伸長率而受到限制。例如,在將延伸加工前之異種材料積層之狀態下,藉由延伸加工而自使異種材料層之厚度相對較厚之狀態獲得薄膜之異種材料片材時,要求基材膜能夠以較高之延伸倍率進行延伸加工。先前慣常使用之聚酯膜、例如使用間苯二甲酸之共聚聚酯膜有時於常溫下之伸長率不足,而難以進行延伸加工。However, the stretching process of a substrate film in which a foreign material is layered is subject to the following conditions: the processing conditions are limited by the mechanical properties of the substrate film or the foreign material disposed on the substrate film, especially the elongation. For example, when a foreign material sheet is obtained by stretching a foreign material layer with a relatively thick thickness in a state where the foreign material layer is layered before the stretching process, the substrate film is required to be able to be stretched at a higher stretching ratio. The polyester film commonly used in the past, such as the copolyester film using isophthalic acid, sometimes has insufficient elongation at room temperature and is difficult to stretch.
進而,就可用於基材膜且於常溫下可期待高伸長率之材料而言,例示有尼龍、PVC、PP(聚丙烯)膜。然而,其等往往伸長率較大,但缺乏耐熱性,例如,於經過熱處理步驟後,膜之收縮率變大,從而難以用於對尺寸精度有要求之用途。Furthermore, as for materials that can be used as substrate films and that can be expected to have high elongation at room temperature, nylon, PVC, and PP (polypropylene) films are exemplified. However, these films often have high elongation but lack heat resistance. For example, after a heat treatment step, the shrinkage rate of the film increases, making it difficult to use for applications that require dimensional accuracy.
因此,本發明之課題在於提供一種共聚聚酯膜,其可兼顧相反之特性,即,一方面柔軟性優異,於常溫下具有高伸長率,而另一方面耐熱性良好。 又,本發明之進一步限定性之課題在於提供一種共聚聚酯膜、積層膜及彼等之使用方法,其適於藉由在基材膜上積層有功能層之狀態下進行延伸加工而製造薄膜之功能片材。 [解決問題之技術手段]Therefore, the subject of the present invention is to provide a copolyester film which can take into account opposite characteristics, that is, on the one hand, it has excellent flexibility and high elongation at room temperature, and on the other hand, it has good heat resistance. In addition, a further limiting subject of the present invention is to provide a copolyester film, a laminated film and a method of using them, which is suitable for manufacturing a functional sheet of a thin film by stretching a functional layer laminated on a substrate film. [Technical means for solving the problem]
本發明之主旨如下。 [1]一種共聚聚酯膜,其具備含有共聚聚酯(a1)之共聚聚酯層(A1), 上述共聚聚酯(a1)係包含對苯二甲酸(X1)、碳數4~10之二羧酸成分(X2)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物, 冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg)超過60℃。 [2]一種共聚聚酯膜,其具備含有共聚聚酯(a1)之共聚聚酯層(A1), 上述共聚聚酯(a1)係包含對苯二甲酸(X1)、二羧酸成分(X)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物,上述其他醇成分(Y2)包含2種以上, 冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg)超過60℃。 [3]如上述[1]或[2]中記載之共聚聚酯膜,其中碳數4~10之二羧酸成分(X2)於上述共聚聚酯層(A1)所含有之全部聚酯(A)中之二羧酸成分中所占的比率為3~50 mol%。 [4]如上述[1]至[3]中任一項中記載之共聚聚酯膜,其中其他醇成分(Y2)於上述共聚聚酯層(A1)所含有之全部聚酯(A)中之醇成分中所占的比率為15~60 mol%。 [5]如上述[1]至[4]中任一項中記載之共聚聚酯膜,其25℃之拉伸斷裂伸長率為295%以上。 [6]如上述[1]至[5]中任一項中記載之共聚聚酯膜,其25℃之儲存彈性模數為2500 MPa以下,且120℃之儲存彈性模數為10 MPa以上。 [7]如上述[1]、及[3]至[6]中任一項中記載之共聚聚酯膜,其中碳數4~10之二羧酸成分(X2)包含脂肪族二羧酸。 [8]如上述[7]中記載之共聚聚酯膜,其中脂肪族二羧酸包含己二酸。 [9]如上述[1]至[8]中任一項中記載之共聚聚酯膜,其中其他醇成分(Y2)包含1,4-丁二醇。 [10]如上述[1]至[9]中任一項中記載之共聚聚酯膜,其中其他醇成分(Y2)包含1,4-丁二醇及1,6-己二醇。 [11]如上述[1]至[10]中任一項中記載之共聚聚酯膜,其中共聚聚酯層(A1)進而包含聚酯(a2),其係除共聚聚酯(a1)以外之聚酯,且包含對苯二甲酸作為二羧酸成分,包含乙二醇作為醇成分。 [12]如上述[1]至[11]中任一項中記載之共聚聚酯膜,其於共聚聚酯層(A1)之正反兩側分別具備聚酯層(B1)及聚酯層(B2)。 [13]一種積層膜,其具備上述[1]至[12]中任一項中記載之共聚聚酯膜、及設置於上述共聚聚酯膜上之至少一面上之功能層。 [14]如上述[13]中記載之積層膜,其中上述功能層係包含含有乙烯醇結構單元之樹脂之樹脂層。 [15]如上述[13]或[14]中記載之積層膜,其中上述功能層構成坯片。 [16]如上述[13]或[14]中記載之積層膜,其中上述功能層構成偏光元件。 [17]如上述[13]中記載之積層膜,其中上述功能層為黏著層。 [18]如上述[17]中記載之積層膜,其中上述黏著層中包含導電性材料。 [19]如上述[13]中記載之積層膜,其中上述功能層為導電層。 [20]一種共聚聚酯膜或積層膜之使用方法,其具有如下步驟:將上述[1]至[12]中任一項中記載之共聚聚酯膜、或上述[13]至[19]中任一項中記載之積層膜進行延伸。 [21]如上述[20]中記載之共聚聚酯膜或積層膜之使用方法,其中上述延伸係於大氣中或水中進行。 [22]如上述[20]或[21]中記載之共聚聚酯膜或積層膜之使用方法,其中以2.0~6.0倍之延伸倍率進行上述延伸。 [23]如上述[1]至[12]中任一項中記載之共聚聚酯膜,其用於黏著帶、表面保護膜、及半導體之切割保護膠帶之任一者。 [24]如上述[13]至[19]中任一項中記載之積層膜,其用於黏著帶、表面保護膜、及半導體之切割保護膠帶之任一者。 [25]如上述[20]或[21]中記載之使用方法,其中上述共聚聚酯膜或積層膜用於黏著帶、表面保護膜、及半導體之切割保護膠帶之任一者。 [25]如上述[1]至[12]中任一項中記載之共聚聚酯膜,其用於可穿戴終端、生物電極基材、及生物感測器基材之任一者。 [26]如上述[13]至[19]中任一項中記載之積層膜,其用於可穿戴終端、生物電極基材、及生物感測器基材之任一者。 [27]如上述[20]或[21]中記載之使用方法,其中上述共聚聚酯膜或積層膜用於可穿戴終端、生物電極基材、及生物感測器基材之任一者。 [28]如上述[1]至[12]中任一項中記載之共聚聚酯膜,其用於製造電子零件。 [29]如上述[13]至[19]中任一項中記載之積層膜,其用於製造電子零件。 [30]如上述[20]或[21]中記載之使用方法,其中上述共聚聚酯膜或積層膜用於製造電子零件。 [31]如上述[1]至[12]中任一項中記載之共聚聚酯膜,其用於製造光學構件。 [32]如上述[13]至[19]中任一項中記載之積層膜,其用於製造光學構件。 [33]如上述[20]或[21]中記載之使用方法,其中上述共聚聚酯膜或積層膜用於製造光學構件。 [發明之效果]The gist of the present invention is as follows. [1] A copolyester film having a copolyester layer (A1) containing a copolyester (a1), the copolyester (a1) being a copolymer comprising terephthalic acid (X1), a dicarboxylic acid component having 4 to 10 carbon atoms (X2), and an alcohol component (Y2) other than ethylene glycol (Y1), and having a difference (ΔTcg) between a cold crystallization temperature (Tcc) and a glass transition temperature (Tg) exceeding 60°C. [2] A copolyester film having a copolyester layer (A1) containing a copolyester (a1), wherein the copolyester (a1) is a copolymer of terephthalic acid (X1), a dicarboxylic acid component (X), and an alcohol component (Y2) other than ethylene glycol (Y1), wherein the other alcohol component (Y2) comprises two or more, and wherein the difference (ΔTcg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) exceeds 60°C. [3] A copolyester film as described in [1] or [2] above, wherein the ratio of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the dicarboxylic acid components of the total polyester (A) contained in the copolyester layer (A1) is 3 to 50 mol%. [4] The copolyester film as described in any one of the above [1] to [3], wherein the ratio of the other alcohol component (Y2) to the alcohol component in the total polyester (A) contained in the above copolyester layer (A1) is 15 to 60 mol%. [5] The copolyester film as described in any one of the above [1] to [4], wherein the tensile elongation at break at 25°C is 295% or more. [6] The copolyester film as described in any one of the above [1] to [5], wherein the storage elastic modulus at 25°C is 2500 MPa or less and the storage elastic modulus at 120°C is 10 MPa or more. [7] The copolyester film as described in any one of the above [1] and [3] to [6], wherein the dicarboxylic acid component (X2) having 4 to 10 carbon atoms comprises an aliphatic dicarboxylic acid. [8] The copolyester film as described in [7] above, wherein the aliphatic dicarboxylic acid comprises adipic acid. [9] The copolyester film as described in any one of [1] to [8] above, wherein the other alcohol component (Y2) comprises 1,4-butanediol. [10] The copolyester film as described in any one of [1] to [9] above, wherein the other alcohol component (Y2) comprises 1,4-butanediol and 1,6-hexanediol. [11] The copolyester film as described in any one of [1] to [10] above, wherein the copolyester layer (A1) further comprises a polyester (a2) which is a polyester other than the copolyester (a1) and comprises terephthalic acid as a dicarboxylic acid component and ethylene glycol as an alcohol component. [12] A copolyester film as described in any one of [1] to [11] above, which has a polyester layer (B1) and a polyester layer (B2) on the front and back sides of the copolyester layer (A1), respectively. [13] A laminated film, which has a copolyester film as described in any one of [1] to [12] above, and a functional layer disposed on at least one side of the copolyester film. [14] A laminated film as described in [13] above, wherein the functional layer is a resin layer comprising a resin containing a vinyl alcohol structural unit. [15] A laminated film as described in [13] or [14] above, wherein the functional layer constitutes a blank. [16] The laminated film described in [13] or [14], wherein the functional layer constitutes a polarizing element. [17] The laminated film described in [13], wherein the functional layer is an adhesive layer. [18] The laminated film described in [17], wherein the adhesive layer contains a conductive material. [19] The laminated film described in [13], wherein the functional layer is a conductive layer. [20] A method for using a copolyester film or a laminated film, comprising the steps of: stretching the copolyester film described in any one of [1] to [12] or the laminated film described in any one of [13] to [19]. [21] A method for using a copolyester film or a laminated film as described in [20] above, wherein the stretching is performed in air or water. [22] A method for using a copolyester film or a laminated film as described in [20] or [21] above, wherein the stretching is performed at a stretching ratio of 2.0 to 6.0 times. [23] A copolyester film as described in any one of [1] to [12] above, which is used for any one of an adhesive tape, a surface protection film, and a semiconductor cutting protective tape. [24] A laminated film as described in any one of [13] to [19] above, which is used for any one of an adhesive tape, a surface protection film, and a semiconductor cutting protective tape. [25] The method of use as described in [20] or [21] above, wherein the copolyester film or laminated film is used for any one of an adhesive tape, a surface protection film, and a semiconductor cutting protection tape. [25] The copolyester film as described in any one of [1] to [12] above, which is used for any one of a wearable terminal, a bioelectrode substrate, and a biosensor substrate. [26] The laminated film as described in any one of [13] to [19] above, which is used for any one of a wearable terminal, a bioelectrode substrate, and a biosensor substrate. [27] The method of use as described in [20] or [21] above, wherein the copolyester film or laminated film is used for any one of a wearable terminal, a bioelectrode substrate, and a biosensor substrate. [28] The copolyester film as described in any one of [1] to [12] above, which is used for manufacturing electronic components. [29] The laminated film as described in any one of [13] to [19] above, which is used for manufacturing electronic components. [30] The method of use as described in [20] or [21] above, wherein the copolyester film or laminated film is used for manufacturing electronic components. [31] The copolyester film as described in any one of [1] to [12] above, which is used for manufacturing optical components. [32] The laminated film as described in any one of [13] to [19] above, which is used for manufacturing optical components. [33] The method of use as described in [20] or [21] above, wherein the copolyester film or laminated film is used to manufacture an optical component. [Effect of the invention]
本發明之共聚聚酯膜於常溫下柔軟性優異,不僅柔軟,而且伸長率大,還可具有作為相反特性之適度低之熱縮率特性,具有足以供實際使用之耐熱性。 又,根據本發明,例如可提供一種適合藉由在基材膜上積層有功能層之狀態下進行延伸加工來製造薄膜之功能片材的共聚聚酯膜、積層膜及彼等之使用方法。The copolyester film of the present invention has excellent flexibility at room temperature. It is not only flexible but also has a large elongation. It can also have a moderately low heat shrinkage characteristic as an opposite characteristic, and has heat resistance sufficient for practical use. In addition, according to the present invention, for example, a copolyester film suitable for manufacturing a functional sheet of a thin film by stretching a functional layer laminated on a substrate film, a laminated film, and a method of using the same can be provided.
接下來,對本發明之實施方式之一例進行說明。但本發明並不限定於以下說明之實施方式。Next, an example of an implementation of the present invention is described. However, the present invention is not limited to the implementation described below.
<本共聚聚酯膜> 本發明之一實施方式之共聚聚酯膜(稱為「本共聚聚酯膜」)係具備含有共聚聚酯(a1)之共聚聚酯層(A1)之單層膜或積層膜。<Present copolyester film> The copolyester film of one embodiment of the present invention (referred to as "present copolyester film") is a single-layer film or a laminated film having a copolyester layer (A1) containing a copolyester (a1).
本共聚聚酯膜較佳為於單軸方向或雙軸方向上延伸之延伸膜,單軸延伸膜、雙軸延伸膜皆可。其中,要想力學特性之平衡及平面性優異,較佳為雙軸延伸膜。 若本共聚聚酯膜為此種延伸膜,則容易使120℃之儲存彈性模數為10 MPa以上、或使25℃之拉伸斷裂伸長率為295%以上。The copolyester film is preferably a stretched film stretched in a uniaxial direction or a biaxial direction, and may be a uniaxial stretched film or a biaxial stretched film. Among them, a biaxial stretched film is preferred in order to achieve a balance of mechanical properties and excellent planarity. If the copolyester film is such a stretched film, it is easy to make the storage elastic modulus at 120°C to be above 10 MPa, or the tensile elongation at break at 25°C to be above 295%.
<共聚聚酯層(A1)> 共聚聚酯層(A1)係含有共聚聚酯(a1)之層。共聚聚酯層(A1)較佳為除共聚聚酯(a1)以外,還含有聚酯(a2)。又,共聚聚酯層(A1)亦可除該等共聚聚酯(a1)及聚酯(a2)以外,還含有樹脂(a3)。<Copolyester layer (A1)> The copolyester layer (A1) is a layer containing copolyester (a1). The copolyester layer (A1) preferably contains polyester (a2) in addition to copolyester (a1). Furthermore, the copolyester layer (A1) may contain resin (a3) in addition to the copolyester (a1) and polyester (a2).
(共聚聚酯(a1)) 於本發明之一態樣中,共聚聚酯(a1)係包含對苯二甲酸(X1)、碳數4~10之二羧酸成分(X2)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物。共聚聚酯(a1)可為結晶性,亦可為非晶性。 再者,碳數4~10之二羧酸成分(X2)係指除對苯二甲酸(X1)以外之碳數4~10之二羧酸成分。 本態樣中之共聚聚酯(a1)係包含對苯二甲酸(X1)及碳數4~10之二羧酸成分(X2)之二羧酸與包含除乙二醇(Y1)以外之其他醇成分(Y2)之醇成分之縮聚物。醇成分通常為二醇成分。 於本發明中,藉由使用碳數4~10之二羧酸成分作為二羧酸,容易確保低溫下之柔軟性、伸長率等。(Copolyester (a1)) In one embodiment of the present invention, the copolyester (a1) is a copolymer comprising terephthalic acid (X1), a dicarboxylic acid component having 4 to 10 carbon atoms (X2), and an alcohol component (Y2) other than ethylene glycol (Y1). The copolyester (a1) may be crystalline or amorphous. Furthermore, the dicarboxylic acid component having 4 to 10 carbon atoms (X2) refers to a dicarboxylic acid component having 4 to 10 carbon atoms other than terephthalic acid (X1). The copolyester (a1) in this embodiment is a condensation product of a dicarboxylic acid comprising terephthalic acid (X1) and a dicarboxylic acid component having 4 to 10 carbon atoms (X2) and an alcohol component comprising an alcohol component (Y2) other than ethylene glycol (Y1). The alcohol component is usually a diol component. In the present invention, by using a dicarboxylic acid component having 4 to 10 carbon atoms as the dicarboxylic acid, it is easy to ensure flexibility and elongation at low temperatures.
作為上述碳數4~10之二羧酸成分(X2),可列舉:芳香族二羧酸、脂環族二羧酸、脂肪族二羧酸、多官能酸等。其中,要想使常溫下之儲存彈性模數良好,並提高柔軟性、伸長率,較佳為脂肪族二羧酸。脂肪族二羧酸可單獨用作碳數4~10之二羧酸成分(X2),亦可與其他碳數4~10之二羧酸成分併用。 作為碳數4~10之脂肪族二羧酸,可列舉:琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸等飽和脂肪族二羧酸,其中,就聚合時之反應之容易度之觀點而言,更佳為己二酸、癸二酸,進而更佳為己二酸。又,作為芳香族二羧酸,可列舉間苯二甲酸等。As the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, there can be listed aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. Among them, aliphatic dicarboxylic acids are preferred in order to achieve a good storage elastic modulus at room temperature and to improve flexibility and elongation. Aliphatic dicarboxylic acids can be used alone as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or they can be used in combination with other dicarboxylic acid components having 4 to 10 carbon atoms. As the aliphatic dicarboxylic acids having 4 to 10 carbon atoms, there can be listed saturated aliphatic dicarboxylic acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid. Among them, from the viewpoint of the ease of reaction during polymerization, adipic acid and sebacic acid are more preferred, and adipic acid is further preferred. Moreover, as an aromatic dicarboxylic acid, isophthalic acid etc. can be mentioned.
於一態樣中,碳數4~10之二羧酸成分(X2)於構成共聚聚酯(a1)之二羧酸成分中所占之比率能以使下述全部聚酯(A)中之(X2)之比率成為特定之範圍之方式進行調整,無特別限定,例如為5~35 mol%,較佳為8~25 mol%,更佳為10~20 mol%。 又,於一態樣中,對苯二甲酸(X1)於構成共聚聚酯(a1)之二羧酸成分中所占之比率例如為65~95 mol%,較佳為75~92 mol%,更佳為80~90 mol%。In one embodiment, the ratio of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the dicarboxylic acid component constituting the copolyester (a1) can be adjusted in a manner such that the ratio of (X2) in the following total polyester (A) becomes a specific range, and is not particularly limited, for example, 5 to 35 mol%, preferably 8 to 25 mol%, and more preferably 10 to 20 mol%. In another embodiment, the ratio of terephthalic acid (X1) in the dicarboxylic acid component constituting the copolyester (a1) is, for example, 65 to 95 mol%, preferably 75 to 92 mol%, and more preferably 80 to 90 mol%.
又,於一態樣之共聚聚酯(a1)中,二羧酸成分可包含對苯二甲酸(X1)及碳數4~10之二羧酸成分(X2),亦可於不損及本發明之主旨之範圍內,包含除對苯二甲酸(X1)及碳數4~10之二羧酸成分(X2)以外之二羧酸成分(其他二羧酸成分(X3))作為共聚物成分。作為此種二羧酸成分,可列舉:十二烷二酸、二十烷酸、二聚酸及該等之衍生物等。 於上述一態樣中,其他二羧酸成分(X3)於構成共聚聚酯(a1)之二羧酸成分中所占之比率例如為10 mol%以下,較佳為5 mol%以下,更佳為3 mol%以下,最佳為0 mol%。In one embodiment of the copolyester (a1), the dicarboxylic acid component may include terephthalic acid (X1) and a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and may also include a dicarboxylic acid component (other dicarboxylic acid component (X3)) other than terephthalic acid (X1) and a dicarboxylic acid component (X2) having 4 to 10 carbon atoms as a copolymer component without prejudice to the subject matter of the present invention. Examples of such dicarboxylic acid components include dodecanedioic acid, eicosanoic acid, dimer acid, and derivatives thereof. In the above embodiment, the ratio of the other dicarboxylic acid component (X3) to the dicarboxylic acid component constituting the copolyester (a1) is, for example, 10 mol% or less, preferably 5 mol% or less, more preferably 3 mol% or less, and most preferably 0 mol%.
作為其他醇成分(Y2),可列舉:1,4-丁二醇、1,4-己二醇、1,6-己二醇、二乙二醇、三亞甲二醇、1,5-戊二醇、1,8-辛二醇、1,10-癸二醇、新戊二醇、2-乙基-2-丁基-1,3-丙二醇等脂肪族二醇;1,2-環己二醇、1,1-環己烷二甲醇、1,4-環己烷二甲醇、2,5-降𦯉烷二甲醇等脂環式二醇;苯二甲醇、4,4'-二羥基二苯基、2,2-雙(4'-羥基苯基)丙烷、2,2-雙(4'-β-羥基乙氧基苯基)丙烷、雙(4-羥基苯基)碸、雙(4-β-羥基乙氧基苯基)磺酸等芳香族二醇;2,2-雙(4'-羥基苯基)丙烷之環氧乙烷加成物或環氧丙烷加成物、二聚醇等。其等可單獨含有一種或混合含有兩種以上。 其中,就柔軟性及結晶性之觀點而言,較佳為脂肪族二醇。脂肪族二醇較佳為碳數4~8之脂肪族二醇,更佳為碳數4~6之脂肪族二醇。 更具體而言,脂肪族二醇較佳為選自二乙二醇、1,4-丁二醇、1,4-己二醇、及1,6-己二醇中之至少1種。又,其他醇成分(Y2)更佳為至少包含1,4-丁二醇。又,醇成分(Y2)較佳為使用2種以上。於使用2種以上之情形時,可自上述示例中適當選擇。其中,共聚聚酯(a1)中之醇成分進而較佳為包含1,4-丁二醇及1,6-己二醇兩者。藉由使用2種以上其他醇成分(Y2),而具有與酸成分組合時,相較於先前更易調整結晶性的優點。 又,共聚聚酯(a1)亦可含有乙二醇(Y1)作為醇成分(共聚物成分)。再者,構成共聚聚酯層(A1)之聚酯(A)中之任一者可含有乙二醇(Y1)作為醇成分。因此,於共聚聚酯(a1)不含有乙二醇(Y1)作為醇成分(共聚物成分)之情形時,例如,聚酯(a2)可含有乙二醇(Y1)作為醇成分(共聚物成分)。As other alcohol components (Y2), there can be listed: aliphatic diols such as 1,4-butanediol, 1,4-hexanediol, 1,6-hexanediol, diethylene glycol, trimethylene glycol, 1,5-pentanediol, 1,8-octanediol, 1,10-decanediol, neopentyl glycol, and 2-ethyl-2-butyl-1,3-propanediol; 1,2-cyclohexanediol, 1,1-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, 2,5- Alicyclic diols such as norethanedimethanol; aromatic diols such as benzyl alcohol, 4,4'-dihydroxydiphenyl, 2,2-bis(4'-hydroxyphenyl)propane, 2,2-bis(4'-β-hydroxyethoxyphenyl)propane, bis(4-hydroxyphenyl)sulfone, bis(4-β-hydroxyethoxyphenyl)sulfonic acid; ethylene oxide adducts or propylene oxide adducts of 2,2-bis(4'-hydroxyphenyl)propane, dimer alcohol, etc. They may contain one type alone or two or more types in combination. Among them, aliphatic diols are preferred from the viewpoint of softness and crystallinity. Aliphatic diols are preferably aliphatic diols having 4 to 8 carbon atoms, and more preferably aliphatic diols having 4 to 6 carbon atoms. More specifically, the aliphatic diol is preferably at least one selected from diethylene glycol, 1,4-butanediol, 1,4-hexanediol, and 1,6-hexanediol. Furthermore, the other alcohol component (Y2) preferably contains at least 1,4-butanediol. Furthermore, the alcohol component (Y2) is preferably used in two or more kinds. When using two or more kinds, it can be appropriately selected from the above examples. Among them, the alcohol component in the copolyester (a1) is further preferably 1,4-butanediol and 1,6-hexanediol. By using two or more other alcohol components (Y2), it has the advantage that when combined with the acid component, it is easier to adjust the crystallinity than before. In addition, the copolyester (a1) may also contain ethylene glycol (Y1) as an alcohol component (copolymer component). Furthermore, any of the polyesters (A) constituting the copolyester layer (A1) may contain ethylene glycol (Y1) as an alcohol component. Therefore, when the copolyester (a1) does not contain ethylene glycol (Y1) as an alcohol component (copolymer component), for example, the polyester (a2) may contain ethylene glycol (Y1) as an alcohol component (copolymer component).
其他醇成分(Y2)於構成共聚聚酯(a1)之醇成分中所占之比率能以使下述全部聚酯(A)中之(Y2)之比率成為特定之範圍之方式進行調整,例如為50~100 mol%,較佳為70~100 mol%,更佳為90~100 mol%。The ratio of the other alcohol component (Y2) in the alcohol component constituting the copolyester (a1) can be adjusted so that the ratio of (Y2) in the entire polyester (A) described below is within a specific range, for example, 50 to 100 mol%, preferably 70 to 100 mol%, and more preferably 90 to 100 mol%.
又,共聚聚酯(a1)包含一定量以上之具有對苯二甲酸、碳數4~10之二羧酸、以及1,4-丁二醇及1,6-己二醇中之一者或兩者之聚酯作為結構單元,藉此,共聚聚酯層(A1)柔軟,低溫下之伸長率優異,亦可兼具強度及耐熱性。Furthermore, the copolyester (a1) contains a certain amount or more of polyester having terephthalic acid, a dicarboxylic acid having 4 to 10 carbon atoms, and one or both of 1,4-butanediol and 1,6-hexanediol as structural units, whereby the copolyester layer (A1) is soft, has excellent elongation at low temperatures, and also has both strength and heat resistance.
又,於本發明之另一態樣中,共聚聚酯(a1)係包含對苯二甲酸(X1)、二羧酸成分(X)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物,其他醇成分(Y2)包含2種以上。 因此,本發明之另一態樣中之共聚聚酯(a1)係包含對苯二甲酸(X1)及二羧酸成分(X)之二羧酸與包含除乙二醇(Y1)以外之其他醇成分(Y2)之醇成分之縮聚物,其他醇成分(Y2)包含2種以上醇成分。再者,醇成分通常為二醇成分。 再者,二羧酸成分(X)係指除對苯二甲酸(X1)以外之二羧酸成分。但於本說明書中僅描述為「二羧酸」時,概念為包括對苯二甲酸(X1)。 又,另一態樣中之其他醇成分(Y2)除了使用2種以上以外,如上所述,使用2種以上時之詳情亦如上所述。Furthermore, in another aspect of the present invention, the copolyester (a1) is a copolymer comprising terephthalic acid (X1), a dicarboxylic acid component (X), and other alcohol components (Y2) other than ethylene glycol (Y1), and other alcohol components (Y2) include two or more kinds. Therefore, the copolyester (a1) in another aspect of the present invention is a condensation product of terephthalic acid (X1) and a dicarboxylic acid of the dicarboxylic acid component (X) and an alcohol component comprising other alcohol components (Y2) other than ethylene glycol (Y1), and other alcohol components (Y2) include two or more kinds of alcohol components. Furthermore, the alcohol component is usually a diol component. Furthermore, the dicarboxylic acid component (X) refers to a dicarboxylic acid component other than terephthalic acid (X1). However, when it is described as "dicarboxylic acid" in this specification, the concept includes terephthalic acid (X1). In another embodiment, the other alcohol component (Y2) is as described above except that two or more kinds are used. The details when two or more kinds are used are also as described above.
於本發明中,藉由使用2種以上醇成分(Y2),具有如下優點:在與酸成分之組合中,相較於先前更容易調整結晶性,並且下述Tcc與Tg之差等亦容易調整。特別是於本發明中,在與碳數4~10之二羧酸成分(X2)之組合中,具有顯著之效果。因此,於本發明中,另一態樣中亦較佳為使二羧酸成分(X)包含碳數4~10之二羧酸成分(X1),於此情形時,共聚聚酯(a1)之詳情如上述一態樣之共聚聚酯(a1)中所說明。 但於另一態樣中,共聚聚酯(a1)中使用之二羧酸亦可包含對苯二甲酸(X1)及其他二羧酸成分(X3),於此情形時,其他二羧酸成分(X3)之詳情如上所述。 於各態樣中,共聚聚酯(a1)可單獨使用1種,亦可併用2種以上。In the present invention, by using two or more alcohol components (Y2), the following advantages are achieved: in combination with an acid component, it is easier to adjust the crystallinity than before, and the difference between Tcc and Tg described below is also easier to adjust. In particular, in the present invention, a significant effect is achieved in combination with a dicarboxylic acid component (X2) having 4 to 10 carbon atoms. Therefore, in the present invention, in another embodiment, it is also preferred that the dicarboxylic acid component (X) includes a dicarboxylic acid component (X1) having 4 to 10 carbon atoms. In this case, the details of the copolyester (a1) are as described in the copolyester (a1) of the above embodiment. However, in another embodiment, the dicarboxylic acid used in the copolyester (a1) may also include terephthalic acid (X1) and other dicarboxylic acid components (X3). In this case, the details of the other dicarboxylic acid components (X3) are as described above. In each aspect, the copolyester (a1) may be used alone or in combination of two or more.
(共聚聚酯(a1)之固有黏度(IV)) 共聚聚酯(a1)(於使用2種以上共聚聚酯(a1)之情形時作為聚酯混合物)之固有黏度(IV)較佳為0.40 dL/g~1.20 dL/g,其中更佳為0.45 dL/g以上,其中進而較佳為0.48 dL/g以上,又,更佳為1.15 dL/g以下,其中進而較佳為1.10 dL/g以下。 若共聚聚酯(a1)之固有黏度為該範圍內,則可不使生產性惡化地製成成形加工性優異之聚酯。 再者,對於聚酯之固有黏度(IV),準確稱量1 g已去除與聚酯不相容之成分之聚酯,以苯酚/四氯乙烷=50/50(重量比)之混合溶劑100 ml溶解該聚酯1 g,於30℃下進行測定。(Intrinsic viscosity (IV) of copolyester (a1)) The intrinsic viscosity (IV) of copolyester (a1) (when two or more copolyesters (a1) are used as a polyester mixture) is preferably 0.40 dL/g to 1.20 dL/g, more preferably 0.45 dL/g or more, more preferably 0.48 dL/g or more, and more preferably 1.15 dL/g or less, more preferably 1.10 dL/g or less. If the intrinsic viscosity of copolyester (a1) is within this range, polyester with excellent molding processability can be produced without deteriorating productivity. Furthermore, regarding the intrinsic viscosity (IV) of polyester, 1 g of polyester from which components incompatible with the polyester have been removed is accurately weighed, dissolved in 100 ml of a mixed solvent of phenol/tetrachloroethane = 50/50 (weight ratio), and measured at 30°C.
共聚聚酯(a1)之含量以使下述全部聚酯(A)中之各成分之比率成為特定範圍之方式於構成共聚聚酯層(A1)之樹脂成分中為一定比率以上即可。共聚聚酯(a1)於構成共聚聚酯層(A1)之樹脂成分中例如占20質量%以上,較佳為占30質量%以上,更佳為占35質量%以上,其中進而較佳為占50質量%以上即可,亦可占例如80質量%以上。又,共聚聚酯(a1)於構成共聚聚酯層(A1)之樹脂成分中占100質量%以下即可,例如可占70質量%以下,亦可占60質量%以下。The content of the copolyester (a1) in the resin component constituting the copolyester layer (A1) may be a certain ratio or more so that the ratio of each component in the following total polyester (A) is within a specific range. The copolyester (a1) may account for, for example, 20% by mass or more of the resin component constituting the copolyester layer (A1), preferably 30% by mass or more, more preferably 35% by mass or more, and more preferably 50% by mass or more, and may also account for, for example, 80% by mass or more. Furthermore, the copolyester (a1) may account for 100% by mass or less of the resin component constituting the copolyester layer (A1), for example, 70% by mass or less, and may also account for 60% by mass or less.
(聚酯(a2)) 關於共聚聚酯層(A1),構成之樹脂可僅為共聚聚酯(a1),但較佳為除共聚聚酯(a1)以外還包含聚酯(a2)。 此處,於上述各態樣中,聚酯(a2)係除上述各態樣之共聚聚酯(a1)以外之聚酯,且係包含對苯二甲酸(X1)作為二羧酸成分、包含乙二醇(Y1)作為醇成分之同元聚酯或共聚聚酯。(Polyester (a2)) Regarding the copolyester layer (A1), the constituent resin may be only the copolyester (a1), but preferably contains the polyester (a2) in addition to the copolyester (a1). Herein, in each of the above-mentioned aspects, the polyester (a2) is a polyester other than the copolyester (a1) in each of the above-mentioned aspects, and is a homopolyester or copolyester containing terephthalic acid (X1) as a dicarboxylic acid component and ethylene glycol (Y1) as an alcohol component.
上述同元聚酯係二羧酸成分為對苯二甲酸(X1)、醇成分為乙二醇(Y1)之聚對苯二甲酸乙二酯。作為聚酯(a2),較佳為使用同元聚酯。但於描述為同元聚酯之情形時,醇成分亦可含有會不可避免地混入之二乙二醇。具體而言,於聚對苯二甲酸乙二酯(同元聚酯)中,二乙二醇於醇成分中所占之比率例如可為5 mol%以下,又,亦可為3 mol%以下。下述聚酯(B)亦同樣如此。 再者,二乙二醇係於以乙二醇作為原料之一來製造(縮聚)聚酯時,乙二醇之一部分改性成為二乙二醇並被導入至聚酯骨架中者。The above-mentioned homopolyester is polyethylene terephthalate in which the dicarboxylic acid component is terephthalic acid (X1) and the alcohol component is ethylene glycol (Y1). As polyester (a2), it is preferable to use homopolyester. However, when describing the case of homopolyester, the alcohol component may also contain diethylene glycol which is inevitably mixed. Specifically, in polyethylene terephthalate (homopolyester), the ratio of diethylene glycol in the alcohol component may be, for example, 5 mol% or less, and may also be 3 mol% or less. The same is true for the polyester (B) described below. Furthermore, diethylene glycol is a part of ethylene glycol modified into diethylene glycol and introduced into the polyester skeleton when ethylene glycol is used as one of the raw materials to produce (polycondensation) polyester.
於聚酯(a2)為共聚聚酯之情形時,共聚聚酯例如可為包含對苯二甲酸(X1)及除對苯二甲酸(X1)以外之二羧酸成分之二羧酸成分與包含乙二醇之醇成分之共聚物。此時,醇成分亦可含有如上所述不可避免地混入之二乙二醇,此時之二乙二醇之含有比率如上所述。再者,如此,醇成分包含乙二醇及不可避免地混入之二乙二醇之共聚物聚酯設為聚酯(a2)。 又,於聚酯(a2)為共聚聚酯之情形時,共聚聚酯例如可為對苯二甲酸(X1)與包含乙二醇及除乙二醇(Y1)以外之醇成分(Y2)之醇成分之共聚物。 又,於上述各態樣中,聚酯(a2)只要為除聚酯(a1)以外之聚酯,則亦可為該等以外之聚酯。In the case where the polyester (a2) is a copolyester, the copolyester may be, for example, a copolymer of a dicarboxylic acid component including terephthalic acid (X1) and a dicarboxylic acid component other than terephthalic acid (X1) and an alcohol component including ethylene glycol. In this case, the alcohol component may also contain diethylene glycol inevitably mixed as described above, and the content ratio of diethylene glycol in this case is as described above. Furthermore, in this case, the copolymer polyester in which the alcohol component includes ethylene glycol and diethylene glycol inevitably mixed is set as polyester (a2). In addition, in the case where the polyester (a2) is a copolyester, the copolyester may be, for example, a copolymer of terephthalic acid (X1) and an alcohol component including ethylene glycol and an alcohol component (Y2) other than ethylene glycol (Y1). In addition, in the above-mentioned aspects, as long as the polyester (a2) is a polyester other than the polyester (a1), it may also be a polyester other than the polyester (a1).
於聚酯(a2)為共聚聚酯之情形時,作為除對苯二甲酸(X1)以外之二羧酸成分,可列舉芳香族二羧酸、脂環族二羧酸、脂肪族二羧酸、多官能酸等。作為該等二羧酸成分,可列舉與共聚聚酯(a1)中列舉者相同者。此處,除對苯二甲酸(X1)以外之二羧酸成分可單獨使用1種,亦可併用2種以上。再者,作為除對苯二甲酸(X1)以外之二羧酸成分,可使用碳數4~10之二羧酸成分,亦可使用二聚酸等除上述二羧酸成分以外之二羧酸成分,亦可併用該等。作為二羧酸成分,較佳為芳香族二羧酸,其中更佳為包含間苯二甲酸。 於聚酯(a2)為共聚聚酯,且二羧酸成分包含除對苯二甲酸以外之二羧酸成分之情形時,除對苯二甲酸以外之二羧酸成分於二羧酸成分中所占之比率較佳為1~30 mol%,更佳為3 mol%以上,其中進而較佳為5 mol%以上,又,更佳為20 mol%以下,進而較佳為15 mol%以下。When the polyester (a2) is a copolyester, as the dicarboxylic acid component other than terephthalic acid (X1), aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. can be listed. As these dicarboxylic acid components, the same ones as those listed in the copolyester (a1) can be listed. Here, the dicarboxylic acid component other than terephthalic acid (X1) can be used alone or in combination of two or more. Furthermore, as the dicarboxylic acid component other than terephthalic acid (X1), a dicarboxylic acid component having 4 to 10 carbon atoms can be used, and dicarboxylic acid components other than the above dicarboxylic acid components such as dimer acid can also be used, and these can also be used in combination. As the dicarboxylic acid component, aromatic dicarboxylic acids are preferred, and isophthalic acid is more preferably included. When the polyester (a2) is a copolyester and the dicarboxylic acid component contains a dicarboxylic acid component other than terephthalic acid, the ratio of the dicarboxylic acid component other than terephthalic acid in the dicarboxylic acid component is preferably 1 to 30 mol%, more preferably 3 mol% or more, further preferably 5 mol% or more, further preferably 20 mol% or less, further preferably 15 mol% or less.
於聚酯(a2)為共聚聚酯之情形時,作為除乙二醇(Y1)以外之醇成分(Y2),可適當選擇使用共聚聚酯(a1)中所列舉之化合物,較佳為可列舉1,4-丁二醇、1,6-己二醇、1,4-己二醇、二乙二醇、三亞甲二醇、新戊二醇、1,4-環己烷二甲醇等。 於聚酯(a2)為共聚聚酯,且醇成分包含除乙二醇(Y1)以外之醇成分(Y2)之情形時,於該共聚物聚酯中,除乙二醇以外之醇成分(Y2)於醇成分中所占之比率較佳為1 mol%以上且未達100 mol%,其中更佳為3 mol%以上,其中進而較佳為5 mol%以上,又,其中更佳為90 mol%以下,進而較佳為50 mol%以下,其中進而更佳為30 mol%以下,尤佳為10 mol%以下。When the polyester (a2) is a copolyester, as the alcohol component (Y2) other than ethylene glycol (Y1), the compounds listed in the copolyester (a1) can be appropriately selected and used, preferably 1,4-butanediol, 1,6-hexanediol, 1,4-hexanediol, diethylene glycol, trimethylene glycol, neopentyl glycol, 1,4-cyclohexanedimethanol, etc. When the polyester (a2) is a copolyester and the alcohol component includes an alcohol component (Y2) other than ethylene glycol (Y1), the ratio of the alcohol component (Y2) other than ethylene glycol in the alcohol component of the copolyester is preferably 1 mol% or more and less than 100 mol%, more preferably 3 mol% or more, further preferably 5 mol% or more, more preferably 90 mol% or less, further preferably 50 mol% or less, further preferably 30 mol% or less, and particularly preferably 10 mol% or less.
聚酯(a2)(於使用2種以上聚酯(a2)之情形時作為聚酯混合物)之固有黏度(IV)較佳為0.40 dL/g~1.20 dL/g,其中更佳為0.45 dL/g以上,其中進而較佳為0.48 dL/g以上,又,更佳為1.15 dL/g以下,其中進而較佳為1.10 dL/g以下。 若共聚聚酯(a2)之固有黏度為該範圍內,則可不使生產性惡化地製成成形加工性優異之聚酯。The intrinsic viscosity (IV) of the polyester (a2) (when two or more polyesters (a2) are used as a polyester mixture) is preferably 0.40 dL/g to 1.20 dL/g, more preferably 0.45 dL/g or more, more preferably 0.48 dL/g or more, and more preferably 1.15 dL/g or less, more preferably 1.10 dL/g or less. If the intrinsic viscosity of the copolyester (a2) is within this range, a polyester having excellent molding processability can be produced without deteriorating productivity.
聚酯(a2)可單獨使用1種,亦可併用2種以上。 聚酯(a2)之含量只要使聚酯(A)中之各成分之比率成為如下所述之範圍即可,於構成共聚聚酯層(A1)之樹脂成分中,例如占80質量%以下,較佳為占70質量%以下,更佳為占65質量%以下,其中進而較佳為占50質量%以下,又,較佳為占30質量%以上,更佳為占40質量%以上。The polyester (a2) may be used alone or in combination of two or more. The content of the polyester (a2) may be such that the ratio of each component in the polyester (A) is within the range described below, for example, 80% by mass or less, preferably 70% by mass or less, more preferably 65% by mass or less, more preferably 50% by mass or less, more preferably 30% by mass or more, more preferably 40% by mass or more, in the resin component constituting the copolyester layer (A1).
(樹脂(a3)) 共聚聚酯層(A1)亦可為包含除共聚聚酯(a1)及聚酯(a2)以外之樹脂(a3)之層。作為樹脂(a3),只要使用與共聚聚酯(a1)相容之樹脂即可,該樹脂於使用聚酯(a2)之情形時與聚酯(a2)亦相容即可。 若共聚聚酯層(A1)為由共聚聚酯(a1)或共聚聚酯(a1)及聚酯(a2)與樹脂(a3)形成海島結構之層,則藉由選擇例如聚烯烴、聚苯乙烯、丙酸樹脂、聚胺酯樹脂、聚對苯二甲酸丁二酯(PBT)等聚酯作為樹脂(a3),可賦予遮蔽性、耐熱性。(Resin (a3)) The copolyester layer (A1) may also be a layer containing a resin (a3) other than the copolyester (a1) and the polyester (a2). As the resin (a3), any resin compatible with the copolyester (a1) may be used, and when the polyester (a2) is used, the resin may also be compatible with the polyester (a2). If the copolyester layer (A1) is a layer in which the copolyester (a1) or the copolyester (a1) and the polyester (a2) and the resin (a3) form an island structure, then by selecting a polyester such as polyolefin, polystyrene, acrylic resin, polyurethane resin, polybutylene terephthalate (PBT) as the resin (a3), shielding properties and heat resistance can be imparted.
於共聚聚酯層(A1)中,共聚聚酯(a1)及聚酯(a2)之合計量與樹脂(a3)之質量比率((a1+a2):a3)較佳為98:2~50:50,其中更佳為95:5~60:40,其中進而較佳為90:10~65:35。In the copolyester layer (A1), the mass ratio of the total amount of the copolyester (a1) and the polyester (a2) to the resin (a3) ((a1+a2):a3) is preferably 98:2 to 50:50, more preferably 95:5 to 60:40, and even more preferably 90:10 to 65:35.
又,樹脂(a3)較佳為與共聚聚酯(a1)或共聚聚酯(a1)及聚酯(a2)相溶、且熔點為270℃以下、玻璃轉移溫度為30~120℃之樹脂。藉由選擇此種樹脂(a3),可提高共聚聚酯層(A1)之玻璃轉移溫度,並且可提高耐熱性。作為此種樹脂,可列舉聚對苯二甲酸丁二酯(PBT),但不限定於PBT。 樹脂(a3)可單獨使用1種,亦可併用2種以上。Furthermore, the resin (a3) is preferably a resin that is compatible with the copolyester (a1) or the copolyester (a1) and the polyester (a2), has a melting point of 270°C or less, and a glass transition temperature of 30 to 120°C. By selecting such a resin (a3), the glass transition temperature of the copolyester layer (A1) can be increased, and the heat resistance can be improved. As such a resin, polybutylene terephthalate (PBT) can be cited, but it is not limited to PBT. The resin (a3) can be used alone or in combination of two or more.
(各成分之比率) 於本發明中,碳數4~10之二羧酸成分(X2)於共聚聚酯層(A1)所含有之全部聚酯(A)中之二羧酸成分中所占的比率例如為3~50 mol%。再者,此處所提及之全部聚酯(A)係指共聚聚酯層(A1)所含有之全部聚酯。因此,上述比率係指以構成全部聚酯(A)之二羧酸成分為基準之比率,以下,類似之用語以相同之含義使用。 (Ratio of each component) In the present invention, the ratio of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the dicarboxylic acid components of the entire polyester (A) contained in the copolyester layer (A1) is, for example, 3 to 50 mol%. Furthermore, the entire polyester (A) mentioned here refers to the entire polyester contained in the copolyester layer (A1). Therefore, the above ratio refers to the ratio based on the dicarboxylic acid components constituting the entire polyester (A), and similar terms are used in the following with the same meaning.
此處,藉由將碳數4~10之二羧酸成分(X2)之比率設為3 mol%以上,可充分地獲得使用碳數4~10之二羧酸成分(X2)之效果,確保低溫下之柔軟性、伸長率等。藉由設為50 mol%以下,使熱縮率變低,可確保耐熱性。 就使低溫下之柔軟性及伸長率等良好,並且確保耐熱性之觀點而言,上述碳數4~10之二羧酸成分(X2)之比率較佳為5 mol%以上,進而較佳為7 mol%以上,又,較佳為45 mol%以下,其中更佳為40 mol%以下,進而較佳為25 mol%以下,進而更佳為12 mol%以下。Here, by setting the ratio of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms to 3 mol% or more, the effect of using the dicarboxylic acid component (X2) having 4 to 10 carbon atoms can be fully obtained, and the flexibility and elongation at low temperatures can be ensured. By setting it to 50 mol% or less, the heat shrinkage rate is reduced, and heat resistance can be ensured. From the perspective of making the flexibility and elongation at low temperatures good and ensuring heat resistance, the ratio of the dicarboxylic acid component (X2) having 4 to 10 carbon atoms is preferably 5 mol% or more, more preferably 7 mol% or more, and more preferably 45 mol% or less, more preferably 40 mol% or less, more preferably 25 mol% or less, and more preferably 12 mol% or less.
如上所述,作為碳數4~10之二羧酸成分(X2),較佳為使用己二酸,於使用己二酸之情形時,可單獨使用己二酸作為碳數4~10之二羧酸成分(X2),亦可與除己二酸以外之碳數4~10之二羧酸併用。 己二酸於全部聚酯(A)中之二羧酸成分中所占之比率例如為3~50 mol%,較佳為4 mol%以上,更佳為5 mol%以上,進而較佳為7 mol%以上,又,較佳為40 mol%以下,更佳為25 mol%以下,進而較佳為12 mol%以下,進而更佳為10 mol%以下。As described above, adipic acid is preferably used as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms. When adipic acid is used, adipic acid may be used alone as the dicarboxylic acid component (X2) having 4 to 10 carbon atoms, or may be used in combination with a dicarboxylic acid having 4 to 10 carbon atoms other than adipic acid. The ratio of adipic acid to the dicarboxylic acid components in the entire polyester (A) is, for example, 3 to 50 mol%, preferably 4 mol% or more, more preferably 5 mol% or more, further preferably 7 mol% or more, and further preferably 40 mol% or less, more preferably 25 mol% or less, further preferably 12 mol% or less, further preferably 10 mol% or less.
又,就維持耐熱性等各種性能良好之觀點而言,對苯二甲酸(X1)於全部聚酯(A)中之二羧酸成分中所占之比率例如為50~97 mol%,較佳為95 mol%以下,進而較佳為93 mol%以下,又,較佳為60 mol%以上,更佳為65 mol%以上,進而較佳為75 mol以上,進而更佳為88 mol%以上。Furthermore, from the viewpoint of maintaining good various properties such as heat resistance, the ratio of terephthalic acid (X1) to the dicarboxylic acid components in the entire polyester (A) is, for example, 50 to 97 mol%, preferably 95 mol% or less, further preferably 93 mol% or less, further preferably 60 mol% or more, more preferably 65 mol% or more, further preferably 75 mol% or more, further preferably 88 mol% or more.
又,其他二羧酸(X3)於全部聚酯(A)中之二羧酸成分中所占之比率例如為10 mol%以下,較佳為5 mol%以下,進而較佳為3 mol%以下,最佳為0 mol%。即,聚酯(A)中之二羧酸成分最佳為不含有其他二羧酸(X3)。The ratio of other dicarboxylic acid (X3) to the dicarboxylic acid components in the entire polyester (A) is, for example, 10 mol% or less, preferably 5 mol% or less, further preferably 3 mol% or less, and most preferably 0 mol%. That is, the dicarboxylic acid component in the polyester (A) preferably does not contain other dicarboxylic acid (X3).
再者,共聚聚酯層(A1)所含有之聚酯(A)之二羧酸成分可藉由測定1H-NMR光譜來進行定量。Furthermore, the dicarboxylic acid component of the polyester (A) contained in the copolyester layer (A1) can be quantitatively determined by measuring 1H-NMR spectra.
於本發明中,其他醇成分(Y2)於共聚聚酯層(A1)所含有之全部聚酯(A)中之醇成分中所占的比率例如為15~60 mol%。若為15 mol%以上,則容易確保低溫下之柔軟性、伸長率等。又,若為60 mol%以下,則熱縮率變低,容易確保耐熱性。就使低溫下之柔軟性及伸長率等良好,並且確保耐熱性之觀點而言,其他醇成分(Y2)之比率較佳為20 mol%以上,其中更佳為25 mol%以上,進而較佳為30 mol%以上,又,較佳為55 mol%以下。In the present invention, the ratio of other alcohol components (Y2) to the alcohol components in the entire polyester (A) contained in the copolyester layer (A1) is, for example, 15 to 60 mol%. If it is 15 mol% or more, it is easy to ensure flexibility and elongation at low temperatures. If it is 60 mol% or less, the heat shrinkage rate becomes low and it is easy to ensure heat resistance. From the perspective of making the flexibility and elongation at low temperatures good and ensuring heat resistance, the ratio of other alcohol components (Y2) is preferably 20 mol% or more, more preferably 25 mol% or more, further preferably 30 mol% or more, and more preferably 55 mol% or less.
就確保低溫下之柔軟性、及高伸長率之觀點而言,其他醇成分(Y2)較佳為至少包含1,4-丁二醇,如上所述,較佳為使用2種以上。其中尤其更佳為包含1,4-丁二醇與1,6-己二醇兩者。藉由使用2種以上其他醇成分(Y2),具有如下優點:在與酸成分之組合中,相較於先前更容易調整結晶性。特別是在與本申請發明中之碳數4~10之二羧酸成分(X2)之組合中具有顯著之效果。 1,4-丁二醇及1,6-己二醇於全部聚酯(A)中之醇成分中所占之比率較佳為15~60 mol%,其中更佳為20 mol%以上,其中進而較佳為25 mol%以上,進而更佳為30 mol%以上,又,更佳為55 mol%以下。 再者,關於1,4-丁二醇及1,6-己二醇所占比率,於僅使用該等中之1,4-丁二醇之情形時,係指1,4-丁二醇之比率,於僅使用1,6-己二醇之情形時,係指1,4-己二醇之比率,於使用1,4-丁二醇及1,6-己二醇兩者之情形時,係指該等之合計比率。 於包含1,4-丁二醇與1,6-己二醇之情形時,1,6-己二醇之莫耳量相對於1,4-丁二醇之莫耳量之比例如為0.5以上,較佳為0.7以上,更佳為0.8以上,進而較佳為0.9以上,或例如為2.5以下,較佳為2.0以下,更佳為1.6以下,進而較佳為1.4以下。From the perspective of ensuring flexibility at low temperatures and high elongation, the other alcohol component (Y2) preferably contains at least 1,4-butanediol. As mentioned above, it is preferred to use two or more kinds. It is particularly preferred to contain both 1,4-butanediol and 1,6-hexanediol. By using two or more other alcohol components (Y2), the following advantages are achieved: in combination with an acid component, it is easier to adjust the crystallinity than before. In particular, it has a significant effect in combination with a dicarboxylic acid component (X2) having 4 to 10 carbon atoms in the present invention. The ratio of 1,4-butanediol and 1,6-hexanediol in the alcohol components of the entire polyester (A) is preferably 15 to 60 mol%, more preferably 20 mol% or more, more preferably 25 mol% or more, more preferably 30 mol% or more, and more preferably 55 mol% or less. In addition, the ratio of 1,4-butanediol and 1,6-hexanediol refers to the ratio of 1,4-butanediol when only 1,4-butanediol is used, the ratio of 1,4-hexanediol when only 1,6-hexanediol is used, and the total ratio of 1,4-butanediol and 1,6-hexanediol when both are used. In the case of containing 1,4-butanediol and 1,6-hexanediol, the ratio of the molar amount of 1,6-hexanediol to the molar amount of 1,4-butanediol is, for example, 0.5 or more, preferably 0.7 or more, more preferably 0.8 or more, and further preferably 0.9 or more, or, for example, 2.5 or less, preferably 2.0 or less, more preferably 1.6 or less, and further preferably 1.4 or less.
乙二醇(Y1)於全部聚酯(A)中之醇成分中所占之比率例如為40~85 mol%,其中較佳為45 mol%以上,又,較佳為80 mol%以下,其中更佳為75 mol%以下,進而較佳為70 mol%以下。 The ratio of ethylene glycol (Y1) to the alcohol components in the entire polyester (A) is, for example, 40 to 85 mol%, preferably 45 mol% or more, more preferably 80 mol% or less, more preferably 75 mol% or less, and even more preferably 70 mol% or less.
再者,共聚聚酯層(A1)所含有之聚酯(A)之各醇成分可藉由測定1H-NMR光譜來進行定量。Furthermore, the amount of each alcohol component of the polyester (A) contained in the copolyester layer (A1) can be quantified by measuring 1H-NMR spectrum.
作為上述中尤佳之態樣,可列舉如下態樣:共聚聚酯(a1)係包含對苯二甲酸及碳數4~10之脂肪族二羧酸與1,4-丁二醇及1,6-己二醇中之一者或兩者之共聚物之結晶性共聚聚酯(Aa),碳數4~10之脂肪族二羧酸於全部聚酯(A)中之二羧酸成分中所占之比率為3~50 mol%,且1,4-丁二醇及1,6-己二醇於醇成分中所占之合計比率為15~60 mol%。 通常,共聚聚酯為了降低彈性模數而提高共聚成分之比率時,結晶性會下降而變成非晶性。上述共聚聚酯(Aa)雖然共聚成分之比率高,可實現低彈性模數,但由於維持了結晶性,故可藉由延伸後之熱處理進行熱固定。其結果,共聚聚酯(Aa)柔軟,並且伸長率、強度良好,進而,可抑制熱縮。As a particularly preferred embodiment of the above, the following embodiment can be cited: the copolyester (a1) is a crystalline copolyester (Aa) comprising a copolymer of terephthalic acid and an aliphatic dicarboxylic acid having 4 to 10 carbon atoms and one or both of 1,4-butanediol and 1,6-hexanediol, wherein the ratio of the aliphatic dicarboxylic acid having 4 to 10 carbon atoms in the dicarboxylic acid component of the entire polyester (A) is 3 to 50 mol%, and the total ratio of 1,4-butanediol and 1,6-hexanediol in the alcohol component is 15 to 60 mol%. In general, when the ratio of the copolymer component is increased in order to reduce the elastic modulus, the crystallinity of the copolyester decreases and becomes amorphous. Although the above copolyester (Aa) has a high ratio of the copolymer component and can achieve a low elastic modulus, it can be thermally fixed by heat treatment after stretching because the crystallinity is maintained. As a result, the copolyester (Aa) is soft and has good elongation and strength, and further, thermal shrinkage can be suppressed.
再者,共聚聚酯膜藉由含有共聚聚酯(a1)、或共聚聚酯(a1)及聚酯(a2),使耐溶劑性亦良好。因此,如下所述,於使用有機溶劑形成樹脂層時,可防止共聚聚酯膜被溶劑溶解等情況。Furthermore, the copolyester film contains copolyester (a1) or copolyester (a1) and polyester (a2), so that solvent resistance is also improved. Therefore, when the resin layer is formed using an organic solvent, the copolyester film can be prevented from being dissolved by the solvent, as described below.
(聚酯摻合物) 共聚聚酯層(A1)中包含之聚酯(A)如上所述可為1種聚酯,亦可為2種以上聚酯摻合物。於聚酯(A)包含1種聚酯之情形時,即,上述共聚聚酯層(A1)包含1種聚酯作為共聚聚酯(a1)之情形時,該聚酯較佳為共聚聚酯(a1),該共聚聚酯(a1)包含碳數4~10之二羧酸與對苯二甲酸作為上述二羧酸成分,包含乙二醇、以及1,4-丁二醇及1,6-己二醇中之一者或兩者作為上述醇成分。(Polyester blend) The polyester (A) contained in the copolyester layer (A1) may be one polyester as described above, or may be a blend of two or more polyesters. When the polyester (A) contains one polyester, that is, when the copolyester layer (A1) contains one polyester as the copolyester (a1), the polyester is preferably a copolyester (a1), and the copolyester (a1) contains a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid as the dicarboxylic acid component, and contains ethylene glycol, and one or both of 1,4-butanediol and 1,6-hexanediol as the alcohol component.
另一方面,於共聚聚酯層(A1)中包含之聚酯(A)包含2種以上聚酯之情形時,即,於上述共聚聚酯層(A1)包含由2種以上聚酯所構成之聚酯摻合物作為聚酯(A)之情形時,該聚酯摻合物較佳為包含碳數4~10之二羧酸與對苯二甲酸作為上述二羧酸成分,包含乙二醇、以及1,4-丁二醇及1,6-己二醇中之一者或兩者作為上述二醇成分。 此時,作為聚酯摻合物,具有上述結構單元即可,例如於該聚酯摻合物為第1聚酯與第2聚酯之混合樹脂之情形時,第1聚酯及第2聚酯之各聚酯無需具有所有上述結構單元。On the other hand, when the polyester (A) contained in the copolyester layer (A1) includes two or more polyesters, that is, when the copolyester layer (A1) includes a polyester blend composed of two or more polyesters as the polyester (A), the polyester blend preferably includes a dicarboxylic acid having 4 to 10 carbon atoms and terephthalic acid as the dicarboxylic acid component, and includes ethylene glycol, and one or both of 1,4-butanediol and 1,6-hexanediol as the diol component. In this case, as a polyester blend, it is sufficient to have the above structural units. For example, when the polyester blend is a mixed resin of the first polyester and the second polyester, each of the first polyester and the second polyester does not need to have all of the above structural units.
於共聚聚酯層(A1)中,聚酯(A)為主成分樹脂。「主成分樹脂」係指構成共聚聚酯層(A)之樹脂成分中含有比率最多之樹脂。 聚酯(A)之含量相對於共聚聚酯層(A1)中包含之樹脂成分例如為50質量%以上,較佳為60質量%以上,更佳為80質量%以上,又,只要為100質量%以下,則無特別限定。 再者,聚酯(A)之含量係指共聚聚酯層(A1)中包含之全部聚酯之合計量。In the copolyester layer (A1), polyester (A) is the main component resin. "Main component resin" refers to the resin with the highest content ratio in the resin components constituting the copolyester layer (A). The content of polyester (A) relative to the resin components contained in the copolyester layer (A1) is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 80% by mass or more, and there is no particular limitation as long as it is 100% by mass or less. Furthermore, the content of polyester (A) refers to the total amount of all polyesters contained in the copolyester layer (A1).
共聚聚酯層(A1)亦可含有粒子。作為粒子之具體例,例如可列舉:二氧化矽、碳酸鈣、碳酸鎂、碳酸鋇、硫酸鈣、磷酸鈣、磷酸鎂、高嶺土、氧化鋁、氧化鈦等無機粒子、丙烯酸樹脂、苯乙烯樹脂、尿素樹脂、酚樹脂、環氧樹脂、苯并胍胺樹脂等有機粒子等。進而,於聚酯之製程中,亦可使用使觸媒等金屬化合物之一部分沈澱、微分散所得之析出粒子。 粒子可單獨使用1種,亦可併用2種以上。 關於所使用之粒子之形狀,亦無特別限定,可使用球狀、塊狀、棒狀、扁平狀等中之任一種。又,其硬度、比重、顏色等亦無特別限制。該等一系列之粒子亦可視需要併用2種以上。The copolyester layer (A1) may also contain particles. Specific examples of particles include inorganic particles such as silicon dioxide, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, magnesium phosphate, kaolin, aluminum oxide, titanium oxide, and organic particles such as acrylic resin, styrene resin, urea resin, phenol resin, epoxy resin, and benzoguanamine resin. Furthermore, in the process of polyester production, precipitated particles obtained by partially precipitating and microdispersing a metal compound such as a catalyst may also be used. The particles may be used alone or in combination of two or more. There is no particular limitation on the shape of the particles used, and any of spherical, blocky, rod-shaped, flat, etc. may be used. In addition, there is no particular limitation on hardness, specific gravity, color, etc. Two or more types of particles may be used in combination as needed.
又,所使用之粒子之平均粒徑較佳為5 μm以下,更佳為0.1~4 μm之範圍。藉由使用上述範圍內之平均粒徑,可對膜賦予適度之表面粗糙度,並確保良好之滑動性與平滑性。 再者,關於粒子之平均粒徑,可藉由掃描式電子顯微鏡(SEM)來任意選擇存在於共聚聚酯層(A1)中之10個以上之粒子,測定各粒子之直徑並以其平均值之形式求出。此時,於非球狀粒子之情形時,可將最長徑與最短徑之平均值((短徑+長徑)/2)作為各粒子之直徑來進行測定。 共聚聚酯層(A1)亦可組合存在粒徑不同之2種以上粒子。 共聚聚酯層(A1)中之粒子之含量較佳為5質量%以下,更佳為0.0003~3質量%之範圍,進而較佳為0.001~0.2質量%之範圍。藉由將粒子之含量設為上述範圍內,一面確保基材膜之透明性,一面容易對基材膜賦予滑動性。又,藉由將粒子之含量抑制得較低,容易提高拉伸斷裂伸長率。In addition, the average particle size of the particles used is preferably less than 5 μm, and more preferably in the range of 0.1 to 4 μm. By using the average particle size within the above range, the film can be given an appropriate surface roughness and good sliding and smoothness can be ensured. Furthermore, regarding the average particle size of the particles, 10 or more particles present in the copolyester layer (A1) can be arbitrarily selected by scanning electron microscope (SEM), and the diameter of each particle can be measured and obtained as its average value. At this time, in the case of non-spherical particles, the average value of the longest diameter and the shortest diameter ((short diameter + long diameter)/2) can be measured as the diameter of each particle. The copolyester layer (A1) can also be a combination of two or more particles with different particle sizes. The content of particles in the copolyester layer (A1) is preferably 5% by mass or less, more preferably in the range of 0.0003 to 3% by mass, and further preferably in the range of 0.001 to 0.2% by mass. By setting the content of particles within the above range, the transparency of the substrate film is ensured while the slipperiness is easily imparted to the substrate film. In addition, by suppressing the content of particles to a low level, the tensile elongation at break is easily increased.
共聚聚酯層(A1)除上述粒子以外,亦可視需要進而含有選自結晶成核劑、抗氧化劑、防著色劑、顏料、染料、紫外線吸收劑、脫模劑、易滑劑、阻燃劑、抗靜電劑等中之至少1種作為添加劑。In addition to the above-mentioned particles, the copolyester layer (A1) may further contain at least one selected from a crystal nucleating agent, an antioxidant, an anti-coloring agent, a pigment, a dye, an ultraviolet absorber, a mold release agent, a lubricant, a flame retardant, an antistatic agent, etc. as an additive as needed.
(共聚聚酯(a1)之製造方法) 共聚聚酯(a1)之製造方法無特別限制,可應用通常之方法。例如,首先,將包含對苯二甲酸或其酯形成性衍生物、及碳數4~10之二羧酸等除對苯二甲酸以外之二羧酸或其酯形成性衍生物之二羧酸成分、與包含除乙二醇以外之醇成分之醇成分以特定比率於攪拌下進行混合以製備原料漿料(原料漿料製備步驟)。繼而,於常壓或加壓下對該原料漿料進行加熱,使其進行酯化反應而獲得聚酯低聚合物(以下有時稱為「低聚物」)(低聚物製備步驟)。其後,於所獲得之低聚物中進而添加碳數4~10之二羧酸等除對苯二甲酸以外之二羧酸或其酯形成性衍生物、及上述醇成分,於酯交換觸媒等之存在下逐漸減壓,並且進行加熱,使其進行熔融縮聚反應而獲得聚酯(聚酯製備步驟)。所獲得之聚酯亦可進而視需要進一步供至固相縮聚反應(固相縮聚步驟)。(Method for producing copolyester (a1)) The method for producing copolyester (a1) is not particularly limited, and a conventional method can be applied. For example, first, a dicarboxylic acid component including terephthalic acid or its ester-forming derivatives, and a dicarboxylic acid having 4 to 10 carbon atoms other than terephthalic acid or its ester-forming derivatives, and an alcohol component including an alcohol component other than ethylene glycol are mixed in a specific ratio under stirring to prepare a raw material slurry (raw material slurry preparation step). Then, the raw material slurry is heated under normal pressure or pressure to cause an esterification reaction to occur to obtain a polyester oligomer (hereinafter sometimes referred to as an "oligomer") (oligomer preparation step). Subsequently, a dicarboxylic acid other than terephthalic acid or an ester-forming derivative thereof, and the above-mentioned alcohol component are further added to the obtained oligomer, and the pressure is gradually reduced in the presence of an ester exchange catalyst, and the mixture is heated to undergo a melt polycondensation reaction to obtain a polyester (polyester preparation step). The obtained polyester may also be further subjected to a solid phase polycondensation reaction (solid phase polycondensation step) as required.
但,聚酯(a1)之製造方法不限定於上述方法,碳數4~10之二羧酸等除對苯二甲酸以外之二羧酸或其酯形成性衍生物無需添加至原料漿料及低聚物兩者中,可僅添加至原料漿料中,亦可僅添加至低聚物中。又,對苯二甲酸或其酯形成性衍生物可僅添加至原料漿料中,亦可添加至低聚物中。 同樣,醇成分可添加至原料漿料及低聚物兩者中,亦可僅添加至原料漿料中。However, the method for producing polyester (a1) is not limited to the above method. Dicarboxylic acids other than terephthalic acid or their ester-forming derivatives such as dicarboxylic acids having 4 to 10 carbon atoms do not need to be added to both the raw material slurry and the oligomer, and may be added only to the raw material slurry or only to the oligomer. In addition, terephthalic acid or its ester-forming derivatives may be added only to the raw material slurry or to the oligomer. Similarly, the alcohol component may be added to both the raw material slurry and the oligomer, or may be added only to the raw material slurry.
作為上述酯交換觸媒,例如可列舉:三氧化二銻等銻化合物;二氧化鍺、四氧化鍺等鍺化合物;鈦酸四甲酯、鈦酸四異丙酯、鈦酸四丁酯等鈦醇化物、鈦酸四苯酯等鈦酚化物等鈦化合物;氧化二丁基錫、氧化甲基苯基錫、四乙基錫、氧化六乙基二錫、氧化環六己基二錫、氧化二(十二烷基)錫、氫氧化三乙基錫、氫氧化三苯基錫、乙酸三異丁基錫、二乙酸二丁基錫、二月桂酸二苯基錫、三氯化單丁基錫、氯化三丁基錫、硫化二丁基錫、氧化丁基羥基錫、甲基錫酸、乙基錫酸、丁基錫酸等錫化合物;乙酸鎂、氫氧化鎂、碳酸鎂、氧化鎂、鎂烷氧化物、磷酸氫鎂等鎂化合物、乙酸鈣、氫氧化鈣、碳酸鈣、氧化鈣、鈣烷氧化物、磷酸氫鈣等鈣化合物等。 再者,該等觸媒可單獨使用,亦可混合使用2種以上。Examples of the ester exchange catalyst include: antimony compounds such as antimony trioxide; germanium compounds such as germanium dioxide and germanium tetroxide; titanium compounds such as titanium alcoholates such as tetramethyl titanate, tetraisopropyl titanate, and tetrabutyl titanate, and titanium phenolates such as tetraphenyl titanate; dibutyl tin oxide, methylphenyl tin oxide, tetraethyl tin, hexaethyl ditin oxide, hexahexyl ditin oxide, didodecyl tin oxide, triethyl tin hydroxide, triphenyl tin hydroxide; Tin, triisobutyltin acetate, dibutyltin diacetate, diphenyltin dilaurate, monobutyltin trichloride, tributyltin chloride, dibutyltin sulfide, butylhydroxytin oxide, methyltin acid, ethyltin acid, butyltin acid and other tin compounds; magnesium compounds such as magnesium acetate, magnesium hydroxide, magnesium carbonate, magnesium oxide, magnesium alkoxide, magnesium hydrogen phosphate, and calcium compounds such as calcium acetate, calcium hydroxide, calcium carbonate, calcium oxide, calcium alkoxide, calcium hydrogen phosphate, etc. Furthermore, these catalysts can be used alone or in combination of two or more.
又,於製造聚酯時,較佳為併用酯交換觸媒與穩定劑,作為穩定劑,可列舉:正磷酸、聚磷酸、及磷酸三甲酯、磷酸三乙酯、磷酸三-正丁酯、磷酸三辛酯、磷酸三苯酯、磷酸三甲苯酯、磷酸三(三乙二醇)酯、膦醯基乙酸乙基二乙酯、酸式磷酸甲酯、酸式磷酸乙酯、酸式磷酸異丙酯、酸式磷酸丁酯、磷酸單丁酯、磷酸二丁酯、磷酸二辛酯、酸式磷酸三乙二醇酯等五價磷化合物、亞磷酸、次磷酸、及亞磷酸二乙酯、亞磷酸三(十二烷基)酯、亞磷酸三壬基癸酯、亞磷酸三苯酯等三價磷化合物等。 其中,三價磷化合物之還原性通常較五價磷化合物強,有可能會導致作為縮聚觸媒添加之金屬化合物還原析出而產生異物,因此較佳為五價磷化合物。Furthermore, when manufacturing polyester, it is preferred to use an ester exchange catalyst and a stabilizer together. As stabilizers, there can be listed: orthophosphoric acid, polyphosphoric acid, and pentavalent phosphorus compounds such as trimethyl phosphate, triethyl phosphate, tri-n-butyl phosphate, trioctyl phosphate, triphenyl phosphate, tricresyl phosphate, tri(triethylene glycol) phosphate, ethyl diethyl phosphonoacetate, methyl acid phosphate, ethyl acid phosphate, isopropyl acid phosphate, butyl acid phosphate, monobutyl phosphate, dibutyl phosphate, dioctyl phosphate, and triethylene glycol acid phosphate, phosphorous acid, hypophosphorous acid, and trivalent phosphorus compounds such as diethyl phosphite, tri(dodecyl) phosphite, trinonyldecyl phosphite, and triphenyl phosphite. Among them, the reducing property of trivalent phosphorus compounds is usually stronger than that of pentavalent phosphorus compounds, which may cause the metal compound added as a condensation catalyst to be reduced and precipitated to produce foreign matter, so pentavalent phosphorus compounds are preferred.
該熔融縮聚反應中之反應壓力以絕對壓力計較佳為0.001 kPa~1.33 kPa。又,熔融縮聚反應中之反應溫度較佳為220℃~280℃,其中較佳為230℃以上,又,更佳為260℃以下。 固相縮聚反應可於減壓下或惰性氣體氛圍下進行,反應溫度較佳為180℃~220℃。固相縮聚反應之反應時間較佳為5小時~100小時。 藉由採用上述熔融縮聚反應條件、及固相縮聚反應條件,可獲得具有所需之固有黏度之聚酯。The reaction pressure in the melt polycondensation reaction is preferably 0.001 kPa to 1.33 kPa in absolute pressure. In addition, the reaction temperature in the melt polycondensation reaction is preferably 220°C to 280°C, preferably 230°C or higher, and more preferably 260°C or lower. The solid phase polycondensation reaction can be carried out under reduced pressure or in an inert gas atmosphere, and the reaction temperature is preferably 180°C to 220°C. The reaction time of the solid phase polycondensation reaction is preferably 5 hours to 100 hours. By adopting the above-mentioned melt polycondensation reaction conditions and solid phase polycondensation reaction conditions, a polyester having a desired inherent viscosity can be obtained.
<多層結構之情形> 本共聚聚酯膜亦可如上所述具有具備共聚聚酯層(A1)與其他層之多層結構。<Multi-layer structure> As described above, the copolyester film may have a multi-layer structure including a copolyester layer (A1) and other layers.
本共聚聚酯膜為多層結構時,例如可分別具有共聚聚酯層(A1)、及分別積層於共聚聚酯層(A1)之正反兩側之聚酯層(B1)及聚酯層(B2)。各聚酯層(B1)及聚酯層(B2)包含聚酯(B)作為主成分樹脂。 此處,「主成分樹脂」係指分別構成共聚聚酯層(B1)、(B2)之樹脂成分中含有比率最多之樹脂。該主成分樹脂可於分別構成聚酯層(B1)、(B2)之樹脂成分中占50質量%以上、70質量%以上、80質量%以上,又,例如可占100質量%以下。When the copolyester film has a multi-layer structure, for example, it may have a copolyester layer (A1), and a polyester layer (B1) and a polyester layer (B2) respectively laminated on the front and back sides of the copolyester layer (A1). Each polyester layer (B1) and polyester layer (B2) contains polyester (B) as a main component resin. Here, "main component resin" refers to the resin with the highest content ratio in the resin components constituting the copolyester layers (B1) and (B2). The main component resin may account for more than 50% by mass, more than 70% by mass, more than 80% by mass, and, for example, may account for less than 100% by mass in the resin components constituting the polyester layers (B1) and (B2).
各聚酯層(B1)、(B2)中所包含之聚酯(B)於共聚聚酯(a1)為結晶性之情形時,可為具有較共聚聚酯(a1)之熔點高之熔點之聚酯。又,聚酯(B)於共聚聚酯(a1)為非晶性之情形時,為具有較共聚聚酯(a1)之玻璃轉移點高之熔點之聚酯。 若為具備將含有聚酯(B)作為主成分樹脂之聚酯層(B1)、(B2)積層而成之構成之多層結構,則可藉由共擠壓等,以成為聚酯層(B1)/共聚聚酯層(A1)/聚酯層(B2)之方式將原料樹脂組合物積層、延伸後,在高於包含共聚聚酯層(A1)之單層之情形時之溫度下進行熱固定處理。因此,可柔軟化至共聚聚酯層(A1)之單層所無法達成之水準,或可更進一步防止熱縮。 具體而言,可將本共聚聚酯膜之25℃下之儲存彈性模數設為300~2500 MPa,較佳為設為500 MPa以上、或2000MPa以下,進而較佳為設為800 MPa以上、或1500 MPa以下。When the copolyester (a1) is crystalline, the polyester (B) contained in each polyester layer (B1) and (B2) may be a polyester having a higher melting point than the copolyester (a1). When the copolyester (a1) is amorphous, the polyester (B) may be a polyester having a higher melting point than the glass transition point of the copolyester (a1). If the multilayer structure is a structure in which polyester layers (B1) and (B2) containing polyester (B) as the main component resin are stacked, the raw material resin composition can be stacked and stretched in the form of polyester layer (B1)/copolyester layer (A1)/polyester layer (B2) by co-extrusion, etc., and then heat-fixed at a temperature higher than that of a single layer containing the copolyester layer (A1). Therefore, it can be softened to a level that cannot be achieved by a single layer of the copolyester layer (A1), or heat shrinkage can be further prevented. Specifically, the storage elastic modulus of the copolyester film at 25° C. can be set to 300 to 2500 MPa, preferably 500 MPa or more or 2000 MPa or less, and further preferably 800 MPa or more or 1500 MPa or less.
於上述多層結構中,聚酯層(B1)、(B2)之各層之厚度較佳為共聚聚酯層(A1)之厚度之1~20%。 若聚酯層(B1)、(B2)之各層之厚度為共聚聚酯層(A1)之厚度之1%以上,則可於不大幅損及生產性之情況下製膜,若為20%以下,則可充分地確保所要求之柔軟性,故而較佳。 就該觀點而言,聚酯層(B1)、(B2)之各層之厚度為共聚聚酯層(A1)之厚度之3%以上,又,更佳為15%以下,其中更佳為5%以上,又,進而較佳為12%以下。 再者,存在於共聚聚酯層(A1)之正反兩側之聚酯層(B1)、(B2)之各層之厚度於正反可不同,亦可相同。In the above multi-layer structure, the thickness of each layer of the polyester layer (B1) and (B2) is preferably 1-20% of the thickness of the copolyester layer (A1). If the thickness of each layer of the polyester layer (B1) and (B2) is 1% or more of the thickness of the copolyester layer (A1), the film can be produced without significantly impairing productivity. If it is 20% or less, the required softness can be fully ensured, which is preferred. From this point of view, the thickness of each layer of the polyester layer (B1) and (B2) is 3% or more of the thickness of the copolyester layer (A1), and more preferably 15% or less, more preferably 5% or more, and more preferably 12% or less. Furthermore, the thickness of each layer of the polyester layers (B1) and (B2) existing on the front and back sides of the copolyester layer (A1) may be different or the same on the front and back sides.
聚酯(B)於共聚聚酯(a1)為結晶性之情形時,為具有如下熔點之聚酯,即,較共聚聚酯(a1)之熔點較佳為高10~100℃,其中更佳為高20℃以上,進而較佳為高40℃以上,又,更佳為僅高90℃以下,其中進而較佳為僅高70℃以下之熔點。 另一方面,聚酯(B)於共聚聚酯(a1)為非晶性之情形時,為具有如下熔點之聚酯,即,較共聚聚酯(a1)之玻璃轉移點較佳為高120~260℃,更佳為高140℃以上,進而較佳為高160℃以上,又,更佳為僅高230℃以下,其中進而較佳為僅高200℃以下之熔點。 再者,存在於共聚聚酯層(A1)之正反兩側之聚酯層(B1)、(B2)各者之主成分即聚酯(B)於正反可不同,亦可相同,但正反之聚酯(B)之熔點較佳為相差不大。When the copolyester (a1) is crystalline, the polyester (B) is a polyester having a melting point that is preferably 10 to 100°C higher than the melting point of the copolyester (a1), more preferably 20°C higher, more preferably 40°C higher, more preferably 90°C higher, more preferably 70°C higher. On the other hand, when the copolyester (a1) is amorphous, the polyester (B) is a polyester having a melting point that is preferably 120 to 260°C higher than the glass transition point of the copolyester (a1), more preferably 140°C higher, more preferably 160°C higher, more preferably 230°C higher, more preferably 200°C higher. Furthermore, the main component of each of the polyester layers (B1) and (B2) on the front and back sides of the copolyester layer (A1), namely the polyester (B), may be different or the same on the front and back sides, but the melting points of the polyester (B) on the front and back sides are preferably not much different.
作為聚酯(B),例如適宜使用包含對苯二甲酸作為二羧酸成分、包含乙二醇作為醇成分之同元聚酯或共聚聚酯。但並不限定於此。再者,同元聚酯為聚對苯二甲酸乙二酯。As the polyester (B), for example, a homopolyester or copolyester containing terephthalic acid as a dicarboxylic acid component and ethylene glycol as an alcohol component is preferably used, but the present invention is not limited thereto. In addition, the homopolyester is polyethylene terephthalate.
於聚酯(B)為共聚聚酯之情形時,作為除對苯二甲酸以外之二羧酸成分,可列舉芳香族二羧酸、脂環族二羧酸、脂肪族二羧酸、多官能酸等。作為該等二羧酸成分,可列舉與共聚聚酯(a1)中列舉者相同者。 於聚酯(B)為共聚聚酯之情形時,除對苯二甲酸以外之二羧酸成分於二羧酸成分中所占之比率較佳為1~30 mol%,更佳為5 mol%以上,其中更佳為10 mol%以上,又,更佳為25 mol%以下,進而較佳為20 mol%以下。When the polyester (B) is a copolyester, as the dicarboxylic acid component other than terephthalic acid, aromatic dicarboxylic acids, alicyclic dicarboxylic acids, aliphatic dicarboxylic acids, polyfunctional acids, etc. can be listed. As these dicarboxylic acid components, the same ones as those listed in the copolyester (a1) can be listed. When the polyester (B) is a copolyester, the ratio of the dicarboxylic acid component other than terephthalic acid in the dicarboxylic acid component is preferably 1 to 30 mol%, more preferably 5 mol% or more, more preferably 10 mol% or more, more preferably 25 mol% or less, and further preferably 20 mol% or less.
於聚酯(B)為共聚聚酯之情形時,作為除乙二醇以外之醇成分,可列舉:1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三亞甲二醇、新戊二醇、1,4-環己烷二甲醇、雙酚及該等之衍生物等。 於聚酯(B)中,除乙二醇以外之醇成分於醇成分中所占之比率較佳為1 mol%以上且未達100 mol%,其中更佳為5 mol%以上,進而較佳為10 mol%以上,又,更佳為95 mol%以下,進而較佳為90 mol%以下。When the polyester (B) is a copolyester, the alcohol component other than ethylene glycol includes 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, trimethylene glycol, neopentyl glycol, 1,4-cyclohexanedimethanol, bisphenol and derivatives thereof. In the polyester (B), the ratio of the alcohol component other than ethylene glycol in the alcohol component is preferably 1 mol% or more and less than 100 mol%, more preferably 5 mol% or more, more preferably 10 mol% or more, more preferably 95 mol% or less, more preferably 90 mol% or less.
<本共聚聚酯膜之厚度> 本共聚聚酯膜之厚度無特別限定,可根據用途來選擇適當之厚度。 其中,就進一步發揮本共聚聚酯膜之特徵之觀點而言,膜之總厚度較佳為超過5 μm。 膜之塑性強度與厚度之三次方成正比。但本共聚聚酯膜即便具有超過5 μm之厚度,亦具有塑性弱且柔軟之特徵,可更進一步享有本發明之利益。 就該觀點而言,本共聚聚酯膜之總厚度較佳為超過5 μm,其中更佳為12 μm以上,其中進而較佳為30 μm以上。 又,本共聚聚酯膜之總厚度無特別限定,例如為200 μm以下,較佳為150 μm以下,更佳為100 μm以下。<Thickness of the copolyester film> The thickness of the copolyester film is not particularly limited, and an appropriate thickness can be selected according to the application. Among them, from the viewpoint of further exerting the characteristics of the copolyester film, the total thickness of the film is preferably more than 5 μm. The plastic strength of the film is proportional to the cube of the thickness. However, even if the copolyester film has a thickness of more than 5 μm, it has the characteristics of weak plasticity and softness, and can further enjoy the benefits of the present invention. From this viewpoint, the total thickness of the copolyester film is preferably more than 5 μm, more preferably 12 μm or more, and more preferably 30 μm or more. In addition, the total thickness of the copolyester film is not particularly limited, for example, it is 200 μm or less, preferably 150 μm or less, and more preferably 100 μm or less.
(Tcc與Tg之差(ΔTcg)) 本發明之共聚聚酯膜之冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg)超過60℃。若Tcc與Tg之差(ΔTcg)為60℃以下,則耐熱性降低,難以兼顧相反之特性,即,一方面柔軟性優異,於常溫下具有高伸長率,而另一方面耐熱性良好。 就提高耐熱性之觀點而言,Tcc與Tg之差(ΔTcg)較佳為63℃以上,進而較佳為70℃以上。Tcc與Tg(ΔTcg)之差無特別限定,例如為150℃以下即可,亦可為100℃以下。 再者,冷結晶溫度(Tcc)高於玻璃轉移溫度(Tg),Tcc與Tg之差(ΔTcg)以「Tcc-Tg」定義。 再者,Tcc與Tg之差可根據二羧酸成分(X2)之種類及數量、其他醇成分(Y2)之種類及數量、有無延伸、延伸倍率、延伸溫度、以及共聚聚酯(a1)之數量等調整。(Difference between Tcc and Tg (ΔTcg)) The difference (ΔTcg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) of the copolyester film of the present invention exceeds 60°C. If the difference (ΔTcg) between Tcc and Tg is below 60°C, the heat resistance is reduced, and it is difficult to take into account the opposite characteristics, that is, on the one hand, excellent flexibility and high elongation at room temperature, and on the other hand, good heat resistance. From the perspective of improving heat resistance, the difference (ΔTcg) between Tcc and Tg is preferably above 63°C, and further preferably above 70°C. The difference between Tcc and Tg (ΔTcg) is not particularly limited, for example, it can be below 150°C, and it can also be below 100°C. Furthermore, the cold crystallization temperature (Tcc) is higher than the glass transition temperature (Tg), and the difference between Tcc and Tg (ΔTcg) is defined as "Tcc-Tg". Furthermore, the difference between Tcc and Tg can be adjusted according to the type and amount of the dicarboxylic acid component (X2), the type and amount of the other alcohol component (Y2), the presence or absence of stretching, the stretching ratio, the stretching temperature, and the amount of the copolyester (a1).
共聚聚酯膜之冷結晶溫度(Tcc)無特別限定,例如為90~150℃,較佳為105~135℃。又,共聚聚酯膜之玻璃轉移溫度(Tg)無特別限定,例如為10~60℃,較佳為25~45℃。The cold crystallization temperature (Tcc) of the copolyester film is not particularly limited, and is, for example, 90 to 150° C., preferably 105 to 135° C. The glass transition temperature (Tg) of the copolyester film is not particularly limited, and is, for example, 10 to 60° C., preferably 25 to 45° C.
(拉伸斷裂伸長率) 本共聚聚酯膜之25℃下之拉伸斷裂伸長率較佳為295%以上。若25℃下之拉伸斷裂伸長率為295%以上,則容易於常溫下具有高伸長率,可適當地進行下述延伸加工。又,亦可確保共聚聚酯膜之柔軟性。 為了於常溫下確保柔軟性,並且確保優異之伸長率,本共聚聚酯膜之25℃下之拉伸斷裂伸長率更佳為300%以上,進而較佳為320%以上。 又,上述拉伸斷裂伸長率無特別限定,為了容易對本共聚聚酯膜賦予一定之機械強度,例如為600%以下,較佳為500%以下。(Stretching elongation at break) The stretching elongation at break of the copolyester film at 25°C is preferably 295% or more. If the stretching elongation at 25°C is 295% or more, it is easy to have a high elongation at room temperature, and the following stretching process can be properly performed. In addition, the softness of the copolyester film can also be ensured. In order to ensure softness at room temperature and ensure excellent elongation, the stretching elongation at break of the copolyester film at 25°C is preferably 300% or more, and further preferably 320% or more. In addition, the above-mentioned stretching elongation at break is not particularly limited, and in order to easily give the copolyester film a certain mechanical strength, it is, for example, 600% or less, preferably 500% or less.
(拉伸斷裂強度) 本共聚聚酯膜之25℃下之拉伸斷裂強度較佳為30 MPa以上。藉由將拉伸斷裂強度設為30 MPa以上,容易對本共聚聚酯膜賦予一定之機械強度。就此種觀點而言,25℃下之拉伸斷裂強度更佳為40 MPa以上,進而較佳為50 MPa以上。 就容易提高上述拉伸斷裂伸長率之觀點而言,25℃下之拉伸斷裂強度例如為300 MPa以下,較佳為200 MPa以下,更佳為150 MPa以下,進而較佳為100 MPa以下。(Tensile strength at break) The tensile strength at break of the copolyester film at 25°C is preferably 30 MPa or more. By setting the tensile strength at break to 30 MPa or more, it is easy to give the copolyester film a certain mechanical strength. From this point of view, the tensile strength at break at 25°C is more preferably 40 MPa or more, and more preferably 50 MPa or more. From the point of view of easily improving the above-mentioned tensile elongation at break, the tensile strength at break at 25°C is, for example, 300 MPa or less, preferably 200 MPa or less, more preferably 150 MPa or less, and more preferably 100 MPa or less.
於本共聚聚酯膜中,為了將拉伸斷裂伸長率及拉伸斷裂強度調整為上述範圍,可藉由調整共聚聚酯(a1)之共聚成分之種類與含量來進行調整。又,亦可根據有無延伸、延伸倍率等調整。進而,亦可根據延伸溫度調整。In the present copolyester film, the tensile elongation at break and the tensile strength at break can be adjusted to the above ranges by adjusting the type and content of the copolymer components of the copolyester (a1). Alternatively, the elongation at break and the tensile strength at break can be adjusted by adjusting the presence or absence of stretching, the stretching ratio, etc. Furthermore, the stretching temperature can also be adjusted.
再者,上述本共聚聚酯膜之拉伸斷裂伸長率於MD、TD已知之情形時,測定該等方向之拉伸斷裂伸長率並採用較高之值。另一方面,於MD、TD未知之情形時,採用拉伸斷裂伸長率最高之方向之拉伸斷裂伸長率。又,拉伸斷裂強度係於採用拉伸斷裂伸長率之方向測得之值。Furthermore, when the tensile elongation at break of the copolyester film is known in MD and TD, the tensile elongation at break in these directions is measured and the higher value is adopted. On the other hand, when MD and TD are unknown, the tensile elongation at break in the direction with the highest tensile elongation at break is adopted. Moreover, the tensile strength at break is the value measured in the direction where the tensile elongation at break is adopted.
(25℃之儲存彈性模數) 本聚酯膜之25℃之儲存彈性模數較佳為2500 MPa以下。藉由使25℃、即常溫時之儲存彈性模數為2500 MPa以下,可確保柔軟性,使曲面追隨性等變得良好,例如,於配戴可穿戴終端時,可充分追隨皮膚。 就該觀點而言,本聚酯膜之25℃之儲存彈性模數更佳為2000 MPa以下,其中進而較佳為1800MPa以下,尤佳為1600 MPa以下。(Storage elastic modulus at 25°C) The storage elastic modulus of the polyester film at 25°C is preferably 2500 MPa or less. By making the storage elastic modulus at 25°C, i.e., room temperature, less than 2500 MPa, flexibility can be ensured, and the curved surface tracking property can be improved, for example, when wearing a wearable terminal, it can fully follow the skin. From this point of view, the storage elastic modulus of the polyester film at 25°C is more preferably 2000 MPa or less, more preferably 1800 MPa or less, and particularly preferably 1600 MPa or less.
另一方面,就於各步驟中之處理性之觀點而言,該25℃之儲存彈性模數較佳為500 MPa以上,其中更佳為800 MPa以上,其中進而較佳為1000 MPa以上。 再者,25℃及下述120℃之儲存彈性模數係藉由下述實施例中記載之測定方法而獲得之值。On the other hand, from the viewpoint of the processing properties in each step, the storage elastic modulus at 25°C is preferably 500 MPa or more, more preferably 800 MPa or more, and even more preferably 1000 MPa or more. Furthermore, the storage elastic modulus at 25°C and the following 120°C is a value obtained by the measurement method described in the following embodiment.
於本共聚聚酯膜中,為了將25℃之儲存彈性模數調整為上述範圍,可藉由調整共聚聚酯(a1)之共聚成分之種類與含量來進行調整。就該觀點而言,共聚聚酯(a1)之共聚成分較佳為包含碳數4~10之脂肪族二羧酸、以及1,4-丁二醇及1,6-己二醇中之一者或兩者,二羧酸成分、醇成分各自於聚酯(A)中所占之比率如上所述較佳為3~50 mol%、15~60 mol%。進而較佳為上述碳數4~10之脂肪族二羧酸為己二酸。 其中,其他醇成分(Y2)較佳為1,4-丁二醇及1,6-己二醇,於此情形時,其他醇成分(Y2)之合計量(mol%)較佳為15~60 mol%。In the present copolyester film, in order to adjust the storage elastic modulus at 25°C to the above range, the type and content of the copolymer components of the copolyester (a1) can be adjusted. From this point of view, the copolymer components of the copolyester (a1) preferably include aliphatic dicarboxylic acids having 4 to 10 carbon atoms, and one or both of 1,4-butanediol and 1,6-hexanediol, and the ratios of the dicarboxylic acid component and the alcohol component in the polyester (A) are preferably 3 to 50 mol% and 15 to 60 mol% as described above. It is further preferred that the aliphatic dicarboxylic acid having 4 to 10 carbon atoms is adipic acid. Among them, the other alcohol components (Y2) are preferably 1,4-butanediol and 1,6-hexanediol, and in this case, the total amount (mol%) of the other alcohol components (Y2) is preferably 15 to 60 mol%.
又,關於25℃之儲存彈性模數,亦可藉由在共聚聚酯層(A1)之正反兩側積層含有聚酯(B)作為主成分樹脂之聚酯層(B1)、(B2)以形成多層結構,而容易調整為上述範圍內。 進而,25℃之儲存彈性模數可根據製造本共聚聚酯膜時之延伸條件及其後之熱固定條件進行調整。In addition, the storage elastic modulus at 25°C can be easily adjusted to the above range by laminating polyester layers (B1) and (B2) containing polyester (B) as a main component resin on the front and back sides of the copolyester layer (A1) to form a multilayer structure. Furthermore, the storage elastic modulus at 25°C can be adjusted according to the stretching conditions when manufacturing the copolyester film and the subsequent heat setting conditions.
(120℃之儲存彈性模數) 本共聚聚酯膜之120℃之儲存彈性模數例如為10 MPa以上,較佳為20 MPa以上,其中更佳為25 MPa以上,尤佳為30 MPa以上。 藉由使120℃附近、即加工溫度附近之儲存彈性模數為10 MPa以上、特別是20 MPa以上,於使耐熱性變得良好之方面較佳。又,藉由使耐熱性變得良好,亦可容易地抑制熱縮等。 又,120℃之儲存彈性模數無特別限定,就柔軟性之觀點而言,例如為400 MPa以下,較佳為200 MPa以下,進而較佳為150 MPa以下。(Storage modulus at 120°C) The storage modulus at 120°C of the copolyester film is, for example, 10 MPa or more, preferably 20 MPa or more, more preferably 25 MPa or more, and particularly preferably 30 MPa or more. By making the storage modulus near 120°C, i.e., near the processing temperature, 10 MPa or more, especially 20 MPa or more, it is better to improve the heat resistance. In addition, by improving the heat resistance, it is also easy to suppress heat shrinkage, etc. In addition, the storage modulus at 120°C is not particularly limited, and from the viewpoint of flexibility, it is, for example, 400 MPa or less, preferably 200 MPa or less, and further preferably 150 MPa or less.
(結晶熔融焓ΔHm) 本共聚聚酯膜於共聚聚酯層(A1)中所含有之聚酯包含結晶性者之情形時,該聚酯(於2種以上聚酯之情形時,為包含該2種以上聚酯之聚酯組合物)之結晶熔融焓ΔHm較佳為15.0 J/g以上,更佳為20.0 J/g以上,其中進而較佳為25.0 J/g以上。 ΔHm係結晶度之指標,藉由為15.0 J/g以上,可獲得充分之耐熱性,於包含熱處理步驟之加工步驟中,可抑制共聚聚酯膜之熱縮性。 結晶熔融焓ΔHm無特別限定,就柔軟性等觀點而言,例如為50 J/g以下,較佳為40 J/g以下,更佳為32 J/g以下。(Crystallization melting enthalpy ΔHm) When the polyester contained in the copolyester layer (A1) of the copolyester film includes a crystalline polyester, the crystallization melting enthalpy ΔHm of the polyester (in the case of two or more polyesters, a polyester composition including the two or more polyesters) is preferably 15.0 J/g or more, more preferably 20.0 J/g or more, and more preferably 25.0 J/g or more. ΔHm is an index of crystallinity. When it is 15.0 J/g or more, sufficient heat resistance can be obtained, and the heat shrinkage of the copolyester film can be suppressed in the processing steps including the heat treatment step. The crystallization melting enthalpy ΔHm is not particularly limited, and from the viewpoint of flexibility, for example, it is 50 J/g or less, preferably 40 J/g or less, and more preferably 32 J/g or less.
(楊氏模數) 本共聚聚酯膜之楊氏模數較佳為5.0 GPa以下,更佳為4.0 GPa以下,進而較佳為3.5 GPa以下。藉由將楊氏模數設為上述上限值以下,可確保適度之柔軟性。又,楊氏模數無特別限定,就確保一定之機械強度之觀點而言,較佳為0.5 GPa以上,更佳為0.8 GPa以上。 再者,上述本共聚聚酯膜之楊氏模數於MD、TD已知之情形時,測定該等方向之楊氏模數並採用較高之值。另一方面,於MD、TD未知之情形時,採用楊氏模數最高之方向之楊氏模數。 (Young's modulus) The Young's modulus of the copolyester film is preferably 5.0 GPa or less, more preferably 4.0 GPa or less, and further preferably 3.5 GPa or less. By setting the Young's modulus to be below the above upper limit, appropriate softness can be ensured. In addition, the Young's modulus is not particularly limited, but from the perspective of ensuring a certain mechanical strength, it is preferably 0.5 GPa or more, and more preferably 0.8 GPa or more. Furthermore, when the Young's modulus of the copolyester film mentioned above is known in MD and TD, the Young's modulus in these directions is measured and the higher value is adopted. On the other hand, when MD and TD are unknown, the Young's modulus in the direction with the highest Young's modulus is adopted.
<本共聚聚酯膜之製造方法> 作為本共聚聚酯膜之製造方法之一例,對本共聚聚酯膜為雙軸延伸膜時之製造方法進行說明。但並不限定於此處所說明之製造方法。<Method for producing the copolyester film> As an example of the method for producing the copolyester film, the method for producing the copolyester film in the case of a biaxially stretched film is described. However, the method is not limited to the method described here.
首先,藉由公知之方法,將原料、例如聚酯晶片供給至熔融擠出裝置,加熱至各聚合物之熔點以上,自模具擠出熔融聚合物,於旋轉冷卻轉筒上進行冷卻固化以成為聚合物之玻璃轉移點以下之溫度,獲得實質上非晶狀態之未配向片材即可。First, a raw material, such as a polyester chip, is supplied to a melt extruder by a known method, heated to a temperature above the melting point of each polymer, the molten polymer is extruded from a mold, and cooled and solidified on a rotating cooling drum to a temperature below the glass transition point of the polymer, thereby obtaining a substantially amorphous non-oriented sheet.
繼而,藉由輥延伸機或拉幅式延伸機將該未配向片材沿一方向延伸。此時,延伸溫度通常為25~120℃,較佳為35~100℃,延伸倍率通常為2.5~7倍,較佳為2.8~6倍。 繼而,沿與第一階段之延伸方向正交之方向延伸。此時,延伸溫度通常為50~140℃,延伸倍率通常為3.0~7倍,較佳為3.5~6倍。 再者,於上述延伸中,亦可採用以2個階段以上進行一方向之延伸之方法。Then, the unoriented sheet is stretched in one direction by a roller stretching machine or a tenter stretching machine. At this time, the stretching temperature is usually 25-120°C, preferably 35-100°C, and the stretching ratio is usually 2.5-7 times, preferably 2.8-6 times. Then, it is stretched in a direction orthogonal to the stretching direction of the first stage. At this time, the stretching temperature is usually 50-140°C, and the stretching ratio is usually 3.0-7 times, preferably 3.5-6 times. Furthermore, in the above stretching, a method of stretching in one direction in more than two stages can also be adopted.
延伸後,繼而以130~270℃之溫度於拉伸下或30%以內之鬆弛下進行熱固定處理,可獲得作為雙軸配向膜之本共聚聚酯膜。本共聚聚酯膜藉由進行熱固定處理,可提高柔軟性、耐熱性等。 於包含共聚聚酯層(A1)之單層之情形時,上述熱固定處理(亦稱為「熱處理」)較佳為於較該共聚聚酯層(A1)形成用聚酯之熔點低5~70℃之溫度下進行。於多層結構之情形時,亦可於較共聚聚酯層(A1)形成用聚酯之熔點低5~70℃之溫度下進行,但較佳為於較聚酯層(B)形成用聚酯之熔點低5~70℃之溫度下進行。After stretching, the copolyester film is heat-fixed at a temperature of 130 to 270°C under stretching or under relaxation of less than 30%, and the copolyester film as a biaxially oriented film can be obtained. The copolyester film can be improved in flexibility and heat resistance by heat-fixing. In the case of a single layer including a copolyester layer (A1), the heat-fixing treatment (also referred to as "heat treatment") is preferably performed at a temperature 5 to 70°C lower than the melting point of the polyester used to form the copolyester layer (A1). In the case of a multi-layer structure, the reaction may be carried out at a temperature 5 to 70°C lower than the melting point of the polyester used to form the copolyester layer (A1), but is preferably carried out at a temperature 5 to 70°C lower than the melting point of the polyester used to form the polyester layer (B).
於本共聚聚酯膜具備聚酯層(A1)與聚酯層(B1)、(B2)之積層構成之情形時,將聚酯層(A1)及聚酯層(B1)、(B2)共擠壓後,作為一體膜如上所述進行延伸及熱固定處理即可。When the copolyester film has a laminated structure of the polyester layer (A1) and the polyester layers (B1) and (B2), the polyester layer (A1) and the polyester layers (B1) and (B2) may be co-extruded and then stretched and heat-fixed as a single film as described above.
<積層膜> 本發明之一實施方式之積層膜具有上述共聚聚酯膜、及設置於共聚聚酯膜之至少一面上之功能層。功能層無特別限定,可列舉樹脂層。樹脂層等功能層較佳為於積層在上述共聚聚酯膜之狀態下與共聚聚酯膜一併延伸。藉此,功能層之厚度變薄,成形為功能片材。 本共聚聚酯膜柔軟、且於常溫下具有更高之伸長率,因此容易進行延伸加工,適合藉由延伸而成形加工為功能片材。又,由於耐熱性良好,因此,對積層膜進行加熱處理時,熱縮亦變少。<Laminated film> The laminated film of one embodiment of the present invention has the above-mentioned copolyester film and a functional layer provided on at least one side of the copolyester film. The functional layer is not particularly limited, and a resin layer may be cited. The functional layer such as the resin layer is preferably stretched together with the copolyester film when laminated on the above-mentioned copolyester film. Thereby, the thickness of the functional layer is thinned and formed into a functional sheet. The copolyester film is soft and has a higher elongation at room temperature, so it is easy to stretch and is suitable for forming into a functional sheet by stretching. In addition, due to its good heat resistance, when the laminated film is subjected to heat treatment, heat shrinkage is also reduced.
(樹脂層) 樹脂層係積層於共聚聚酯膜上之層。作為樹脂層,其種類無特別限定,適宜使用具有延伸追隨性之樹脂。樹脂層較佳為使用其伸長率為295%以上者。再者,伸長率為295%以上之樹脂層係指即便以伸長率295%延伸亦不會斷裂,換言之,係指於積層在共聚聚酯膜之狀態下,與共聚聚酯膜一併延伸至少295%(即,至少3.0倍之延伸倍率)亦不會斷裂。樹脂層之伸長率更佳為300%以上,進而較佳為350%以上,其中尤佳為400%以上。樹脂層之伸長率無特別限定,例如為800%以下,較佳為600%以下。 藉由滿足上述範圍,可自使厚度相對較厚之狀態,藉由延伸加工穩定地成形厚度較薄之樹脂片材。(Resin layer) The resin layer is a layer laminated on the copolyester film. The type of the resin layer is not particularly limited, and a resin having stretch-following properties is preferably used. The resin layer preferably has an elongation of 295% or more. Furthermore, a resin layer having an elongation of 295% or more means that the resin layer will not break even if it is stretched at an elongation of 295%. In other words, it means that when laminated on the copolyester film, the resin layer will not break even if it is stretched at least 295% (i.e., at least 3.0 times the stretching ratio) together with the copolyester film. The elongation of the resin layer is more preferably 300% or more, more preferably 350% or more, and particularly preferably 400% or more. The elongation of the resin layer is not particularly limited, and is, for example, 800% or less, preferably 600% or less. By satisfying the above range, a relatively thick resin sheet can be stably formed by stretching from a relatively thick state.
樹脂層除上述樹脂以外,亦可含有陶瓷粒子。藉由使用陶瓷粒子,例如可將延伸後之樹脂層用作坯片。作為陶瓷粒子,可使用坯片所使用之公知之陶瓷粒子。具體而言,可列舉:鈦酸鋇、Pb(Mg1/3 、Nb2/3 )O3 、Pb(Sm1/2 、Nb1/2 )O3 、Pb(Zn1/3 、Nb2/3 )O3 、PbThO3 、PbZrO3 等,但並不特別限定於該等,只要為可獲得陶瓷積層電容器所需之介電特性者即可。 於樹脂層含有陶瓷粒子之情形時,作為所使用之樹脂,可列舉:聚胺酯系樹脂、尿素徑樹脂、三聚氰胺系樹脂、水性高分子-異氰酸酯系樹脂、環氧系樹脂、乙酸乙烯酯系樹脂、丙烯酸系樹脂等。又,亦可使用下述包含乙烯醇結構單元之樹脂。 於含有陶瓷粒子之情形時,陶瓷粒子可為樹脂層之主成分(例如,為樹脂層之50質量%以上),陶瓷粒子與樹脂之質量比(陶瓷粒子)/(樹脂)較佳為70/30~95/5之範圍。 又,樹脂層除樹脂及陶瓷粒子以外,亦可含有分散劑、塑化劑、抗靜電劑、消泡劑等添加劑。The resin layer may contain ceramic particles in addition to the above-mentioned resins. By using ceramic particles, for example, the resin layer after extension can be used as a green sheet. As ceramic particles, known ceramic particles used for green sheets can be used. Specifically, barium titanate, Pb(Mg 1/3 , Nb 2/3 )O 3 , Pb(Sm 1/2 , Nb 1/2 )O 3 , Pb(Zn 1/3 , Nb 2/3 )O 3 , PbThO 3 , PbZrO 3 and the like can be cited, but are not particularly limited to these, as long as the dielectric properties required for the ceramic multilayer capacitor can be obtained. When the resin layer contains ceramic particles, the resin used may include polyurethane resins, urea resins, melamine resins, water-based polymer-isocyanate resins, epoxy resins, vinyl acetate resins, acrylic resins, etc. In addition, the following resins containing vinyl alcohol structural units may also be used. When ceramic particles are contained, the ceramic particles may be the main component of the resin layer (for example, 50% by mass or more of the resin layer), and the mass ratio of ceramic particles to resin (ceramic particles)/(resin) is preferably in the range of 70/30 to 95/5. Furthermore, the resin layer may contain additives such as a dispersant, a plasticizer, an antistatic agent, and a defoaming agent in addition to the resin and the ceramic particles.
於樹脂層除上述樹脂以外亦含有陶瓷粒子之情形時,可藉由如下方式形成:將包含陶瓷粒子與樹脂、且使陶瓷粒子分散於水、有機溶劑等任意溶劑中而成之漿料塗佈於共聚聚酯膜,進行加熱、乾燥等。When the resin layer contains ceramic particles in addition to the above-mentioned resin, it can be formed by applying a slurry containing ceramic particles and resin and dispersing the ceramic particles in any solvent such as water or an organic solvent to a copolyester film, followed by heating and drying.
又,樹脂層亦較佳為含有樹脂作為主成分之態樣。此處,「含有…作為主成分」係指該樹脂之含量以樹脂層總量基準計,例如為50質量%以上,其中較佳為70質量%以上,其中較佳為80質量%以上100質量%以下。 再者,於含有樹脂作為主成分樹脂之情形時,作為樹脂,較佳為使用下述包含乙烯醇結構單元之樹脂,其中較佳為乙烯醇系聚合物。 於樹脂層含有樹脂作為主成分之情形時,可藉由如下方式形成:視需要藉由有機溶劑、水等將含有樹脂作為主成分之樹脂組合物稀釋後,塗佈於本共聚聚酯膜,視需要進行加熱、乾燥等。樹脂組合物除樹脂以外,亦可含有交聯劑等添加劑。In addition, the resin layer is preferably in a state containing a resin as a main component. Here, "containing ... as a main component" means that the content of the resin is based on the total amount of the resin layer, for example, 50% by mass or more, preferably 70% by mass or more, preferably 80% by mass or more and 100% by mass or less. Furthermore, in the case of containing a resin as a main component resin, as the resin, it is preferred to use the following resin containing a vinyl alcohol structural unit, wherein a vinyl alcohol polymer is preferred. When the resin layer contains a resin as a main component, it can be formed by diluting a resin composition containing a resin as a main component with an organic solvent, water, etc. as needed, applying the diluted resin composition to the copolyester film, and heating and drying the diluted resin composition as needed. The resin composition may contain additives such as a crosslinking agent in addition to the resin.
(包含乙烯醇結構單元之樹脂) 於本發明中,作為樹脂層所使用之樹脂,較佳為包含乙烯醇結構單元之樹脂。乙烯醇結構單元係由-(CH2 CHOH)-所構成之結構單元。具體而言,可例示乙烯丁醛系聚合物等乙烯醇縮醛系聚合物、乙烯醇系聚合物等。 乙烯醇系聚合物藉由將聚合物皂化而獲得,該聚合物係使乙烯酯系單體聚合而獲得,或使乙烯酯系單體與除乙烯酯系單體以外之具有乙烯性雙鍵之單體共聚而獲得。 又,乙烯醇系聚合物可為未改性乙烯醇,亦可如上所述,藉由使用與具有乙烯性雙鍵之單體之共聚物而製成改性乙烯醇系聚合物。又,乙烯醇縮醛系聚合物亦可藉由後續反應導入官能基。作為改性乙烯醇系聚合物,較佳為可列舉乙醯乙醯基改性乙烯醇系聚合物。(Resin containing vinyl alcohol structural units) In the present invention, the resin used as the resin layer is preferably a resin containing vinyl alcohol structural units. The vinyl alcohol structural unit is a structural unit composed of -(CH 2 CHOH)-. Specifically, examples include vinyl butyral polymers and other vinyl alcohol acetal polymers, vinyl alcohol polymers, etc. The vinyl alcohol polymer is obtained by saponifying a polymer, and the polymer is obtained by polymerizing a vinyl ester monomer, or by copolymerizing a vinyl ester monomer with a monomer having an ethylenic double bond other than the vinyl ester monomer. In addition, the vinyl alcohol polymer may be unmodified vinyl alcohol, or may be a modified vinyl alcohol polymer by using a copolymer with a monomer having an ethylenic double bond as described above. Furthermore, the vinyl alcohol acetal polymer can also be introduced with a functional group by a subsequent reaction. As the modified vinyl alcohol polymer, preferably, an acetyl acetyl modified vinyl alcohol polymer can be mentioned.
乙烯醇縮醛系聚合物可使上述乙烯醇系聚合物縮醛化獲得。乙烯醇縮醛系聚合物具有未縮醛化之羥基,藉此,具有乙烯醇結構單元。於乙烯醇縮醛系聚合物之情形時,作為上述具有乙烯性雙鍵之單體,較佳為包含具有2個以上乙烯性雙鍵之多官能單體(以下有時簡稱為多官能單體)。 為了使乙烯醇系共聚物縮醛化以獲得乙烯醇縮醛系聚合物,乙烯醇系共聚物較佳為水溶性。因此,乙烯醇縮醛系聚合物例如可使於其側鏈上含有乙烯性雙鍵並且為水溶性之乙烯醇系共聚物縮醛化而獲得。此處,側鏈上之乙烯性雙鍵係指乙烯醇系聚合物中共聚之多官能單體中之未反應之乙烯性雙鍵。The vinyl alcohol acetal polymer can be obtained by acetalizing the above-mentioned vinyl alcohol polymer. The vinyl alcohol acetal polymer has an unacetalized hydroxyl group, thereby having a vinyl alcohol structural unit. In the case of the vinyl alcohol acetal polymer, the above-mentioned monomer having an ethylene double bond is preferably a polyfunctional monomer having two or more ethylene double bonds (hereinafter sometimes referred to as a polyfunctional monomer). In order to acetalize the vinyl alcohol copolymer to obtain the vinyl alcohol acetal polymer, the vinyl alcohol copolymer is preferably water-soluble. Therefore, the vinyl alcohol acetal polymer can be obtained, for example, by acetalizing a vinyl alcohol copolymer having an ethylene double bond in its side chain and being water-soluble. Here, the ethylenic double bonds on the side chains refer to the unreacted ethylenic double bonds in the multifunctional monomers copolymerized in the vinyl alcohol-based polymer.
於樹脂層含有陶瓷粒子作為主成分之情形時,作為包含乙烯醇結構單元之樹脂,較佳為乙烯醇縮醛系聚合物,尤佳為側鏈上含有乙烯性雙鍵之乙烯醇縮醛系聚合物。藉由使用側鏈上含有乙烯性雙鍵之乙烯醇縮醛系聚合物,漿料中之陶瓷粒子之分散性優異,漿料之保存穩定性亦變得良好。 又,於樹脂層以樹脂為主成分之情形時,作為包含乙烯醇結構單元之樹脂,較佳為乙烯醇系聚合物。藉由使用乙烯醇系聚合物,可適宜地將延伸後獲得之樹脂片材用於偏光元件等光學構件等。When the resin layer contains ceramic particles as the main component, the resin containing vinyl alcohol structural units is preferably a vinyl alcohol acetal polymer, and particularly preferably a vinyl alcohol acetal polymer containing ethylene double bonds on the side chains. By using a vinyl alcohol acetal polymer containing ethylene double bonds on the side chains, the dispersibility of ceramic particles in the slurry is excellent, and the storage stability of the slurry is also improved. In addition, when the resin layer is a resin as the main component, the resin containing vinyl alcohol structural units is preferably a vinyl alcohol polymer. By using a vinyl alcohol polymer, the resin sheet obtained after stretching can be suitably used in optical components such as polarizing elements.
作為乙烯酯系單體,例如可列舉:甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、異丁酸乙烯酯、新戊酸乙烯酯、特十碳酸乙烯酯、己酸乙烯酯、辛酸乙烯酯、月桂酸乙烯酯、棕櫚酸乙烯酯、硬脂酸乙烯酯、苯甲酸乙烯酯等。其中,就容易製造觀點而言,較佳為乙酸乙烯酯。Examples of the vinyl ester monomer include vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl carbonate, vinyl caproate, vinyl octanoate, vinyl laurate, vinyl palmitate, vinyl stearate, and vinyl benzoate. Among them, vinyl acetate is preferred from the viewpoint of easy production.
作為多官能單體,可列舉:1,4-丁二醇二乙烯醚、三乙二醇二乙烯醚等含有乙烯醚基之單體、1,9-癸二烯、聚乙二醇二烯丙基醚、季戊四醇二烯丙基醚等含有烯丙基之單體、乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯等一分子中具有複數個(甲基)丙烯酸酯之單體等。Examples of the polyfunctional monomer include monomers containing a vinyl ether group such as 1,4-butanediol divinyl ether and triethylene glycol divinyl ether, monomers containing an allyl group such as 1,9-decadiene, polyethylene glycol diallyl ether and pentaerythritol diallyl ether, and monomers having a plurality of (meth)acrylates in one molecule such as ethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, glycerol tri(meth)acrylate and pentaerythritol tri(meth)acrylate.
乙烯醇系共聚物之皂化度較佳為60~99.9 mol%。若將皂化度設為60 mol%以上,則乙烯醇系共聚物之水溶性良好。就此種觀點而言,皂化度更佳為65 mol%以上。另一方面,若將皂化度設為99.9 mol%以下,則工業製造較容易,又,乙烯醇系共聚物水溶液之黏度穩定性良好,容易操作。就此種觀點而言,皂化度更佳為99.5 mol%以下。The saponification degree of the vinyl alcohol copolymer is preferably 60 to 99.9 mol%. If the saponification degree is set to 60 mol% or more, the water solubility of the vinyl alcohol copolymer is good. From this point of view, the saponification degree is more preferably 65 mol% or more. On the other hand, if the saponification degree is set to 99.9 mol% or less, industrial production is easier, and the viscosity stability of the vinyl alcohol copolymer aqueous solution is good and easy to handle. From this point of view, the saponification degree is more preferably 99.5 mol% or less.
乙烯醇系共聚物之黏度平均聚合度Pη較佳為100~8000。藉由將黏度平均聚合度Pη設為100以上,使乙烯醇系共聚物之工業生產變容易。就此種觀點而言,黏度平均聚合度Pη更佳為200以上。另一方面,藉由將黏度平均聚合度Pη設為8000以下,使乙烯醇系共聚物之工業生產變容易。又,防止乙烯醇系共聚物之水溶液之黏度過高,其操作變容易。就該等觀點而言,乙烯醇系共聚物之黏度平均聚合度Pη更佳為5000以下,進而較佳為2500以下。The viscosity average degree of polymerization Pη of the vinyl alcohol copolymer is preferably 100 to 8000. By setting the viscosity average degree of polymerization Pη to 100 or more, the industrial production of the vinyl alcohol copolymer becomes easy. From this point of view, the viscosity average degree of polymerization Pη is more preferably 200 or more. On the other hand, by setting the viscosity average degree of polymerization Pη to 8000 or less, the industrial production of the vinyl alcohol copolymer becomes easy. In addition, the viscosity of the aqueous solution of the vinyl alcohol copolymer is prevented from being too high, and its operation becomes easy. From these viewpoints, the viscosity average degree of polymerization Pη of the vinyl alcohol copolymer is more preferably 5000 or less, and further preferably 2500 or less.
黏度平均聚合度Pη可依據JIS K6726進行測定。具體而言,再次將乙烯醇系共聚物皂化,並將殘存之羧酸殘基完全皂化。對經再皂化之乙烯醇系共聚物進行精製並乾燥後,將乾燥之試樣1 g加入水100 ml中進行加熱溶解,冷卻至30℃。以黏度計稱量所獲得之水溶液,測定於30℃之水中之極限黏度[η](單位:L/g),可根據所測定之極限黏度[η],藉由以下式(1)算出。The viscosity average polymerization degree Pη can be measured according to JIS K6726. Specifically, the vinyl alcohol copolymer is saponified again, and the remaining carboxylic acid residues are completely saponified. After the re-saponified vinyl alcohol copolymer is purified and dried, 1 g of the dried sample is added to 100 ml of water to be heated and dissolved, and then cooled to 30°C. The obtained aqueous solution is weighed with a viscometer, and the limiting viscosity [η] (unit: L/g) in water at 30°C is measured. Based on the measured limiting viscosity [η], the following formula (1) can be used to calculate.
[數式1] 黏度平均聚合度Pη=([η]×10000/8.29)(1/0.62) (1)[Formula 1] Viscosity average degree of polymerization Pη = ([η] × 10000/8.29) (1/0.62) (1)
(黏著層) 功能層亦可為黏著層。功能層為黏著層,因此積層膜成為黏著帶。黏著層係具有感壓接著性之層,可由公知之黏著劑形成。黏著劑只要為即便將本共聚聚酯膜拉伸至拉伸斷裂伸長率亦可追隨之材料,則無特別限定,可使用丙烯酸系、聚矽氧系、聚胺酯系、聚酯系等先前公知之材料。(Adhesive layer) The functional layer may also be an adhesive layer. The functional layer is an adhesive layer, so the laminated film becomes an adhesive tape. The adhesive layer is a layer having pressure-sensitive adhesiveness and can be formed by a known adhesive. The adhesive is not particularly limited as long as it is a material that can follow the elongation at break even when the copolyester film is stretched to the tensile fracture elongation. Previously known materials such as acrylic, silicone, polyurethane, and polyester can be used.
黏著層亦可於其層中含有導電性材料。黏著層藉由含有導電性材料,成為具有導電性之導電黏著層(導電層)。導電黏著層可由調配有導電性材料之黏著劑形成。 作為導電性材料,可列舉:金、銀、銅、鎳、鋁等金屬粉粒子、碳黑、石墨等導電性碳粒子、樹脂、實心玻璃珠、中空玻璃珠等芯材之表面具有金屬被覆之粒子等導電性粒子。作為導電性材料,除導電性粒子以外,亦可使用導電性高分子。 作為導電性材料,亦可使用導電性高分子。作為導電性高分子,只要係主鏈由π共軛系構成之有機高分子,則無特別限制,例如可列舉:聚噻吩類、聚吡咯類、聚乙炔類、聚苯類、聚苯乙炔類、聚苯胺類、多并苯類、聚噻吩乙炔類、及該等之共聚物等化合物。 導電性材料可單獨使用1種,亦可併用2種以上。 又,導電性材料較佳為選自上述中之碳黑及聚噻吩類中之至少1種。 聚噻吩類為未經取代或經取代之噻吩聚合物,作為經取代之噻吩聚合物之具體例,可列舉聚(3,4-乙二氧基噻吩)等。 又,導電層不限定於導電黏著層,亦可為於樹脂層調配有導電性材料者。The adhesive layer may also contain a conductive material in the layer. The adhesive layer becomes a conductive adhesive layer (conductive layer) having conductivity by containing a conductive material. The conductive adhesive layer can be formed by an adhesive mixed with a conductive material. As conductive materials, there can be listed: metal powder particles such as gold, silver, copper, nickel, aluminum, etc., conductive carbon particles such as carbon black and graphite, resins, solid glass beads, hollow glass beads, etc., and conductive particles such as particles with metal coating on the surface of the core material. As a conductive material, in addition to conductive particles, conductive polymers can also be used. As a conductive material, conductive polymers can also be used. As the conductive polymer, there is no particular limitation as long as it is an organic polymer whose main chain is composed of a π-conjugated system. For example, compounds such as polythiophenes, polypyrroles, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polybenzones, polythiophene vinylenes, and copolymers thereof can be listed. The conductive material can be used alone or in combination of two or more. In addition, the conductive material is preferably at least one selected from the carbon black and polythiophenes mentioned above. Polythiophenes are unsubstituted or substituted thiophene polymers. As a specific example of substituted thiophene polymers, poly(3,4-ethylenedioxythiophene) can be listed. In addition, the conductive layer is not limited to the conductive adhesive layer, but can also be a conductive material blended in the resin layer.
<本共聚聚酯膜之用途> 如上所述,本共聚聚酯膜於常溫下柔軟性優異,不僅柔軟,而且伸長率大,還可發揮足以供實際使用之耐熱性。 本共聚聚酯膜具有以上性能,因此,適宜用於各種延伸加工,尤其適宜用於藉由延伸加工獲得各種成形品之延伸成形加工。<Application of this copolyester film> As mentioned above, this copolyester film has excellent flexibility at room temperature. It is not only flexible but also has a large elongation and can also exhibit heat resistance sufficient for practical use. Since this copolyester film has the above properties, it is suitable for various stretching processes, especially stretching forming processes to obtain various molded products through stretching processes.
又,具體而言,本共聚聚酯膜及積層膜適宜用於電池用包裝材、表面保護膜、切割保護膠帶、黏著帶、軟性顯示器等圖像顯示用構件、可穿戴終端、生物電極用基材、生物感測器用基材等生物相關構件、製造電子零件、例如製造陶瓷積層零件時使用之坯片成形、製造光學構件、例如製造構成偏光板之偏光元件等。 又,該等中,更適宜用於黏著帶、表面保護膜、半導體之切割保護膠帶、可穿戴終端、生物電極基材、生物感測器基材、製造電子零件、及製造光學構件中之任一者。特別是在用於可穿戴終端、生物電極基材、生物感測器基材之用途中,較佳為於本申請發明之共聚聚酯膜上設置包含上述導電性材料之導電層。Furthermore, specifically, the copolyester film and the laminated film are suitable for battery packaging materials, surface protection films, cutting protective tapes, adhesive tapes, image display components such as flexible displays, wearable terminals, bioelectrode substrates, biosensor substrates and other bio-related components, manufacturing electronic components, such as blank sheet forming used in manufacturing ceramic laminated components, manufacturing optical components, such as manufacturing polarizing elements constituting polarizing plates, etc. Moreover, among the above, any one of adhesive tapes, surface protection films, semiconductor cutting protective tapes, wearable terminals, bioelectrode substrates, biosensor substrates, manufacturing electronic components, and manufacturing optical components is more suitable. In particular, when used in wearable terminals, bioelectrode substrates, and biosensor substrates, it is preferred to provide a conductive layer containing the above-mentioned conductive material on the copolyester film of the present invention.
以下,首先,針對將本共聚聚酯膜用於延伸加工之情形,更詳細地進行說明。 延伸加工只要具備將本共聚聚酯膜延伸之步驟(延伸步驟),則無限定,但較佳為具備上述延伸積層膜之步驟。藉由延伸積層膜,積層於共聚聚酯膜上之功能層亦一併延伸,因此,亦可對功能層進行延伸加工。藉此,功能層例如使厚度變薄等,成形為功能片材。功能片材可視需要自共聚聚酯膜剝離使用。First, the following will describe in more detail the case where the copolyester film is used for stretching processing. The stretching processing is not limited as long as it includes a step of stretching the copolyester film (stretching step), but it is preferably a step of stretching the laminated film as described above. By stretching the laminated film, the functional layer laminated on the copolyester film is also stretched, so the functional layer can also be stretched. Thereby, the functional layer is formed into a functional sheet, for example, by making the thickness thinner. The functional sheet can be peeled off from the copolyester film and used as needed.
於上述延伸步驟中,可於單軸方向或雙軸方向上延伸。延伸倍率較佳為2.0~6.0倍,更佳為3.0~5.5倍。藉由將延伸倍率設為上述範圍內,可於不使功能層及共聚聚酯膜產生疵點或破裂等之情況下使厚度充分薄,進行適當之延伸加工。再者,延伸倍率係指沿雙軸方向延伸時每1軸之延伸倍率。In the stretching step, the stretching can be performed in a uniaxial direction or in a biaxial direction. The stretching ratio is preferably 2.0 to 6.0 times, more preferably 3.0 to 5.5 times. By setting the stretching ratio within the above range, the thickness can be made sufficiently thin without causing defects or cracks in the functional layer and the copolyester film, and appropriate stretching processing can be performed. In addition, the stretching ratio refers to the stretching ratio of each axis when stretching in the biaxial direction.
又,上述延伸能以乾式進行,亦能以濕式進行。乾式係例如於大氣中進行延伸加工之方法。可於例如25~70℃、較佳為30~60℃左右之乾式中之延伸溫度下進行。 又,濕式係例如將浸漬於水中等液體中之共聚聚酯膜或積層膜延伸之方法,液溫例如為25~70℃,較佳為30~60℃。本共聚聚酯膜於常溫附近伸長率亦高,可適當地進行延伸加工。Furthermore, the above-mentioned stretching can be performed in a dry manner or in a wet manner. The dry manner is, for example, a method of performing stretching processing in the atmosphere. It can be performed at a stretching temperature in the dry manner, for example, 25 to 70°C, preferably around 30 to 60°C. In addition, the wet manner is a method of stretching a copolyester film or a laminated film immersed in a liquid such as water, for example, at a liquid temperature of 25 to 70°C, preferably 30 to 60°C. The copolyester film has a high elongation near room temperature and can be appropriately stretched.
如上所述,於藉由延伸加工將功能層成形為功能片材之情形時,功能層為樹脂層,可藉由延伸加工成形為各種樹脂片材。例如,於樹脂層包含樹脂與陶瓷粒子之情形時,功能片材(樹脂片材)可用作坯片。藉由積層複數層坯片,可獲得陶瓷積層電容器。 又,於樹脂層含有樹脂作為主成分之情形時,功能片材可用於光學構件等,於樹脂層含有例如乙烯醇系聚合物作為主成分之情形時,功能片材可用作偏光元件。As described above, when the functional layer is formed into a functional sheet by stretching, the functional layer is a resin layer and can be formed into various resin sheets by stretching. For example, when the resin layer contains resin and ceramic particles, the functional sheet (resin sheet) can be used as a green sheet. By laminating a plurality of green sheets, a ceramic laminate capacitor can be obtained. In addition, when the resin layer contains a resin as a main component, the functional sheet can be used for optical components, etc., and when the resin layer contains, for example, a vinyl alcohol polymer as a main component, the functional sheet can be used as a polarizing element.
如上所述,本共聚聚酯膜於進行延伸加工之情形時,適宜用於製造電子零件、特別是製造陶瓷積層零件時使用之坯片成形,又,亦適宜用於製造光學構件,例如製造構成偏光板之偏光元件等。As described above, the copolyester film is suitable for use in the manufacture of electronic components, especially green sheet forming used in the manufacture of ceramic laminated components, when subjected to stretching processing. It is also suitable for use in the manufacture of optical components, such as the manufacture of polarizing elements constituting polarizing plates.
又,於功能層為黏著層之情形時,積層膜可用作黏著帶。黏著帶用於家庭用黏著帶、工業用黏著帶、捆包用黏著帶、電子零件用黏著帶等即可,但較佳為用於表面保護膜、半導體之切割保護膠帶等。表面保護膜係貼附於電子零件、光學構件、半導體晶圓等被黏著體,用於保護被黏著體。 半導體之切割保護膠帶係貼附於半導體晶圓之背面等,於切割時支持半導體晶圓。又,切割後,將切割保護膠帶延伸,藉此,可將單片化之半導體晶片相互隔開後進行拾取。 本共聚聚酯膜由於低溫下之柔軟性優異,伸長率亦大,故即便於供黏著帶貼附之被黏著體具有曲面形狀或凹凸形狀之情形時,亦可追隨被黏著體來貼附。進而,於使用黏著帶作為切割保護膠帶之情形時,於拾取半導體晶片時等能夠容易地進行延伸。又,由於耐熱性高、不易熱縮,故黏著帶之可靠性等亦提高,於用作例如表面保護膜時,保護性能良好。Furthermore, when the functional layer is an adhesive layer, the laminated film can be used as an adhesive tape. The adhesive tape can be used for household adhesive tape, industrial adhesive tape, packaging adhesive tape, electronic component adhesive tape, etc., but it is preferably used for surface protection film, semiconductor cutting protective tape, etc. The surface protection film is attached to the adherend such as electronic parts, optical components, semiconductor wafers, etc., and is used to protect the adherend. The semiconductor cutting protective tape is attached to the back of the semiconductor wafer, etc., and supports the semiconductor wafer during cutting. In addition, after cutting, the cutting protective tape is extended, thereby separating the singulated semiconductor chips from each other and picking them up. Since the copolyester film is excellent in softness at low temperature and has a large elongation, it can follow the adherend even when the adherend to which the adhesive tape is attached has a curved or concave-convex shape. Furthermore, when the adhesive tape is used as a cutting protective tape, it can be easily extended when picking up semiconductor chips. In addition, due to its high heat resistance and resistance to heat shrinkage, the reliability of the adhesive tape is also improved, and when used as a surface protective film, for example, it has good protective performance.
又,共聚聚酯膜可用於生物電極基材、生物感測器基材等,亦可用於可穿戴終端之基材等生物相關構件。本共聚聚酯膜具有柔軟性,於低溫下具有高伸長率,因此,對於皮膚表面亦可容易地追隨,適宜用於生物相關構件。 再者,生物電極基材或生物感測器基材係支持電池或各種感測器之基材,具體而言,可於包含本共聚聚酯膜之基材之一表面設置電極或感測器元件。又,電極亦可由導電性黏著層構成,因此,亦可使用黏著帶。In addition, the copolyester film can be used for bioelectrode substrates, biosensor substrates, etc., and can also be used for bio-related components such as substrates for wearable terminals. The copolyester film is soft and has high elongation at low temperatures, so it can easily follow the skin surface and is suitable for use in bio-related components. Furthermore, the bioelectrode substrate or biosensor substrate is a substrate that supports batteries or various sensors. Specifically, an electrode or sensor element can be set on one surface of the substrate containing the copolyester film. In addition, the electrode can also be composed of a conductive adhesive layer, so an adhesive tape can also be used.
進而,共聚聚酯膜或積層膜可用於鋰離子電池之外裝材等電池用包裝材,亦可用於軟性顯示器等圖像顯示用構件等。雖然電池用包裝材、圖像顯示用構件等存在彎曲使用之情況,但本共聚聚酯膜具有柔軟性,於低溫下具有高伸長率,因此,可追隨電池、顯示器之形狀進行彎曲使用。又,該等用途中,共聚聚酯膜會變高溫,但由於耐熱性優異,因此亦可防止產生熱縮之情況。Furthermore, the copolyester film or laminated film can be used as a battery packaging material such as an outer packaging material for lithium-ion batteries, and can also be used as an image display component such as a flexible display. Although battery packaging materials and image display components may be used in a bent state, the copolyester film is flexible and has a high elongation at low temperatures, so it can be bent to follow the shape of the battery or display. In addition, in such uses, the copolyester film will reach a high temperature, but due to its excellent heat resistance, it can also prevent heat shrinkage.
<詞句之說明等> 於本發明中,稱為「膜」時亦包含「片材」,稱為「片材」時亦包含「膜」。 又,如圖像顯示面板、保護面板等表述為「面板」時,包含板體、片材及膜。<Explanation of Words and Phrases> In the present invention, "film" also includes "sheet", and "sheet" also includes "film". In addition, when an image display panel, a protective panel, etc. are expressed as a "panel", it includes a plate, a sheet, and a film.
於本發明中,記載為「X~Y」(X、Y為任意之數字)時,若無特別說明,則亦包含「X以上Y以下」之含義、及「較佳為大於X」或「較佳為小於Y」之含義。In the present invention, when "X to Y" (X and Y are arbitrary numbers) is described, unless otherwise specified, it also includes the meaning of "greater than X and less than Y", and the meaning of "preferably greater than X" or "preferably less than Y".
又,於記載為「X以上」(X為任意之數字)時,若無特別說明,則包含「較佳為大於X」之含義,於記載為「Y以下」(Y為任意之數字)時,若無特別說明,則亦包含「較佳為小於Y」之含義。 實施例Furthermore, when "X or more" (X is an arbitrary number) is recorded, unless otherwise specified, it includes the meaning of "preferably greater than X", and when "Y or less" (Y is an arbitrary number) is recorded, unless otherwise specified, it also includes the meaning of "preferably less than Y". Implementation Example
接下來,藉由實施例進一步詳細地對本發明進行說明。但本發明不限定於以下說明之實施例。Next, the present invention is further described in detail by using embodiments. However, the present invention is not limited to the embodiments described below.
<評估方法> 以下,各種物性等之測定及評估以如下方式進行。<Evaluation method> The following methods are used to measure and evaluate various physical properties.
(1)拉伸儲存彈性模數E' 基於JIS K 7244,使用IT Meter. and Control(股)製造之動態黏彈性測定裝置DVA-200,針對實施例、比較例中獲得之聚酯膜(樣品)之寬度方向(TD),以振動頻率10 Hz、應變0.1%、升溫速度1℃/分鐘自-100℃至200℃進行測定,自所獲得之資料中獲取25℃及120℃下之拉伸儲存彈性模數E',作為25℃及120℃之儲存彈性模數。(1) Tensile storage modulus E' Based on JIS K 7244, the dynamic viscoelasticity measuring device DVA-200 manufactured by IT Meter. and Control (Co., Ltd.) was used to measure the width direction (TD) of the polyester film (sample) obtained in the embodiment and comparative example at a vibration frequency of 10 Hz, a strain of 0.1%, and a heating rate of 1°C/min from -100°C to 200°C. The tensile storage modulus E' at 25°C and 120°C was obtained from the obtained data and used as the storage modulus at 25°C and 120°C.
(2)結晶熔融焓ΔHm 基於JIS K7141-2(2006年),對測定樣品進行示差掃描熱量計(DSC)測定。以10℃/分鐘自30℃升溫至280℃後,保持1分鐘,繼而以10℃/分鐘自280℃降溫至30℃後,保持1分鐘,進而再次以10℃/分鐘自30℃升溫至280℃。此時,根據再升溫過程中之結晶熔融峰面積算出結晶熔融焓(ΔHm)。 再者,於單層之情形時,將聚酯膜作為測定樣品,於積層結構之情形時,將共聚聚酯層(A1)作為測定樣品。(2) Crystallization melting enthalpy ΔHm Based on JIS K7141-2 (2006), the sample was measured by differential scanning calorimetry (DSC). The temperature was raised from 30°C to 280°C at 10°C/min and maintained for 1 minute. The temperature was then lowered from 280°C to 30°C at 10°C/min and maintained for 1 minute. The temperature was then raised from 30°C to 280°C again at 10°C/min. At this time, the crystallization melting enthalpy (ΔHm) was calculated based on the crystallization melting peak area during the reheating process. In the case of a single layer, the polyester film was used as the measurement sample, and in the case of a laminated structure, the copolyester layer (A1) was used as the measurement sample.
(3)楊氏模數 針對實施例、比較例中獲得之聚酯膜(樣品),使用拉伸試驗機((股)Intesco製造,Intesco型號2001型),於調節至溫度23℃、濕度50%RH之室內,以10%/分鐘之應變速度拉伸長300 mm、寬20 mm之聚酯膜(樣品),使用拉伸應力-應變曲線之初始直線部分,藉由下述式分別計算膜之長度方向(MD)及寬度方向(TD)。 E=Δσ/Δε (上述式中,E為楊氏模數(GPa),Δσ為直線之2點間之原平均截面面積之應力差(GPa),Δε為同一2點間之應變差/初始長度) 於膜之長度方向(MD)與寬度方向(TD)各測定5個點,並分別求出平均值。(3) Young's modulus For the polyester films (samples) obtained in the examples and comparative examples, a tensile testing machine (manufactured by Intesco Co., Ltd., Intesco model 2001) was used to stretch the polyester films (samples) with a length of 300 mm and a width of 20 mm at a strain rate of 10%/min in a room adjusted to a temperature of 23°C and a humidity of 50% RH. The initial straight line portion of the tensile stress-strain curve was used to calculate the film's length direction (MD) and width direction (TD) using the following formula. E=Δσ/Δε (In the above formula, E is Young's modulus (GPa), Δσ is the stress difference of the original average cross-sectional area between two points on the straight line (GPa), and Δε is the strain difference between the same two points/initial length) Measure 5 points in the length direction (MD) and width direction (TD) of the film, and calculate the average value respectively.
(4)拉伸斷裂強度 針對實施例、比較例中獲得之聚酯膜(樣品),使用拉伸試驗機((股)Intesco製造,Intesco型號2001型),於調節至溫度25℃、濕度50%RH之室內,以夾頭間隔50 mm之方式將寬15 mm之聚酯膜(樣品)安放至試驗機,以200 mm/分鐘之應變速度進行拉伸,藉由下述式分別求出膜之長度方向(MD)及寬度方向(TD)之拉伸斷裂強度。 拉伸斷裂強度(MPa)=F/A 其中,上述式中,F為斷裂時之荷重(N),A為試驗片之原截面面積(mm2 )。 於膜之長度方向(MD)與寬度方向(TD)各測定5個點,並分別求出平均值。(4) Tensile strength at break For the polyester films (samples) obtained in the examples and comparative examples, a tensile testing machine (manufactured by Intesco Co., Ltd., Intesco Model 2001) was used. In a room adjusted to a temperature of 25°C and a humidity of 50% RH, a 15 mm wide polyester film (sample) was placed in the testing machine with a chuck interval of 50 mm. The film was stretched at a strain rate of 200 mm/min. The tensile strength at break in the longitudinal direction (MD) and the width direction (TD) of the film was determined by the following formula. Tensile strength at break (MPa) = F/A In the above formula, F is the load at break (N), and A is the original cross-sectional area of the test piece (mm 2 ). Five points were measured in the longitudinal direction (MD) and the width direction (TD) of the film, and the average values were calculated.
(5)拉伸斷裂伸長率 針對實施例、比較例中獲得之聚酯膜(樣品),進行與上述拉伸斷裂強度相同之試驗,藉由下述式分別求出膜之長度方向(MD)及寬度方向(TD)之拉伸斷裂伸長率。 拉伸斷裂伸長率(%)=100×(L-L0)/L0 其中,上述式中,L為斷裂時之標點間距離(mm),L0為原標點間距離(mm)。 於膜之長度方向(MD)與寬度方向(TD)各測定5個點,並分別求出平均值。(5) Elongation at break The polyester film (sample) obtained in the embodiment and comparative example was subjected to the same test as the tensile strength at break as described above, and the tensile elongation at break in the length direction (MD) and width direction (TD) of the film was calculated using the following formula. Elongation at break (%) = 100 × (L-L0)/L0 In the above formula, L is the distance between the points at break (mm), and L0 is the original distance between the points (mm). Five points were measured in the length direction (MD) and width direction (TD) of the film, and the average values were calculated.
(6)熱縮率 將實施例、比較例中獲得之聚酯膜(樣品)於無張力狀態下在保持120℃之烘箱中處理5分鐘,測定其前後之試樣之長度,藉由下述式分別算出膜之長度方向(MD)及寬度方向(TD)之熱縮率。 熱縮率(%)={(L0-L1)/L0}×100 (上述式中,L0為加熱處理前之樣品長度,L1為加熱處理後之樣品長度) 於膜之長度方向(MD)與寬度方向(TD)測定5個點,並分別求出平均值。(6) Heat shrinkage rate The polyester film (sample) obtained in the embodiment and comparative example was treated in an oven maintained at 120°C for 5 minutes without tension. The length of the sample before and after was measured, and the heat shrinkage rate in the longitudinal direction (MD) and the width direction (TD) of the film was calculated by the following formula. Heat shrinkage rate (%) = {(L0-L1)/L0}×100 (In the above formula, L0 is the length of the sample before the heat treatment, and L1 is the length of the sample after the heat treatment) Five points were measured in the longitudinal direction (MD) and the width direction (TD) of the film, and the average values were calculated respectively.
(7)冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg) 使用示差掃描型熱量計(珀金埃爾默製造之DSC8500),於升溫速度10℃/min之條件下,讀取自玻璃狀態轉變為橡膠狀態所引起之比熱變化,求出Tg(玻璃轉移溫度)。又,將伴隨結晶化之放熱峰溫度設為冷結晶溫度(Tcc)。冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差(ΔTcg(℃))藉由下述式算出。 ΔTcg=Tcc-Tg 於本發明中,ΔTcg需超過60℃。該數值越大,表示結晶性越高。 再者,於單層之情形時,將聚酯膜作為測定樣品,於積層結構之情形時,將共聚聚酯層(A1)作為測定樣品。(7) Difference between cold crystallization temperature (Tcc) and glass transition temperature (Tg) (ΔTcg) Using a differential scanning calorimeter (DSC8500 manufactured by PerkinElmer), the specific heat change caused by the transition from the glass state to the rubber state is read at a heating rate of 10°C/min to obtain Tg (glass transition temperature). In addition, the exothermic peak temperature accompanying crystallization is set as the cold crystallization temperature (Tcc). The difference (ΔTcg (°C)) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) is calculated by the following formula. ΔTcg = Tcc - Tg In the present invention, ΔTcg must exceed 60°C. The larger the value, the higher the crystallinity. In the case of a single layer, the polyester film was used as a measurement sample, and in the case of a laminated structure, the copolyester layer (A1) was used as a measurement sample.
(8)耐溶劑性 將試樣膜於各溶劑中浸漬24小時後,目視觀察狀態,以下述判定基準進行判定。 (判定基準) A:外觀、平面性均無變化。 B:膜捲曲。 C:缺乏耐溶劑性,膜溶解。(8) Solvent resistance After the sample film was immersed in each solvent for 24 hours, the state was visually observed and judged according to the following judgment criteria. (Judgment criteria) A: No change in appearance or flatness. B: The film curled. C: Lack of solvent resistance, the film dissolved.
(9)積層延伸追隨性 於試樣膜上塗佈包含下述成分之樹脂層組合物,以80℃乾燥5分鐘,形成厚度為3.6 μm之功能層,製作包含積層膜之樣品。其後,藉由(股)島津製作所製造之拉伸試驗機(AUTOGRAPH AG-I),於空氣中在25℃溫度下以3.5倍之延伸倍率(相當於250%之伸長率)進行延伸。以下述判定基準判定所獲得之積層膜之延伸追隨性。 (樹脂層組合物) 三菱化學公司製造之「GOHSENX Z-200」 100質量份 三菱化學公司製造之「safelink SPM-01」 5質量份 (判定基準) A:延伸追隨性特別良好。 B:延伸追隨性良好。 C:延伸追隨性不良。(9) Laminated film stretching tracking property A resin layer composition containing the following components was applied to a sample film and dried at 80°C for 5 minutes to form a functional layer with a thickness of 3.6 μm, thereby preparing a sample containing a laminated film. Subsequently, the film was stretched at a stretching ratio of 3.5 times (equivalent to an elongation of 250%) at 25°C in air using a tensile testing machine (AUTOGRAPH AG-I) manufactured by Shimadzu Corporation. The stretching tracking property of the obtained laminated film was determined using the following criteria. (Resin layer composition) "GOHSENX Z-200" manufactured by Mitsubishi Chemical Corporation 100 parts by mass "Safelink SPM-01" manufactured by Mitsubishi Chemical Corporation 5 parts by mass (Judgment criteria) A: The extension tracking property is particularly good. B: The extension tracking property is good. C: The extension tracking property is poor.
(原料) 實施例及比較例中使用以下原料。 (1)共聚聚酯(a1-1) 準備共聚聚酯(a1-1)(固有黏度(IV)0.70 dl/g),該共聚聚酯(a1-1)包含對苯二甲酸、己二酸(碳數6)作為二羧酸成分,該對苯二甲酸之含量為85 mol%,該己二酸之含量為15 mol%,並包含1,4-丁二醇45 mol%及1,6-己二醇55 mol%作為醇成分。(Raw materials) The following raw materials were used in the examples and comparative examples. (1) Copolyester (a1-1) A copolyester (a1-1) (intrinsic viscosity (IV) 0.70 dl/g) was prepared. The copolyester (a1-1) contained terephthalic acid and adipic acid (carbon number 6) as dicarboxylic acid components, the terephthalic acid content was 85 mol%, the adipic acid content was 15 mol%, and contained 45 mol% of 1,4-butanediol and 55 mol% of 1,6-hexanediol as alcohol components.
(2)共聚聚酯(a1-2) 準備共聚聚酯(a1-2)(固有黏度(IV)0.70 dl/g),該共聚聚酯(a1-2)包含對苯二甲酸、間苯二甲酸作為二羧酸成分,該對苯二甲酸之含量為78 mol%,該間苯二甲酸之含量為22 mol%,作為醇成分之乙二醇為98 mol%、二乙二醇為2 mol%。(2) Copolyester (a1-2) Copolyester (a1-2) (intrinsic viscosity (IV) 0.70 dl/g) was prepared. The copolyester (a1-2) contained terephthalic acid and isophthalic acid as dicarboxylic acid components, the content of terephthalic acid was 78 mol%, the content of isophthalic acid was 22 mol%, and the content of ethylene glycol as alcohol components was 98 mol% and diethylene glycol was 2 mol%.
(3)共聚聚酯(a1-3) 準備共聚聚酯(a1-3)(固有黏度0.64 dl/g),該共聚聚酯(a1-3)包含對苯二甲酸、間苯二甲酸、及碳數36之氫化二聚酸作為二羧酸成分,對苯二甲酸為88 mol%,間苯二甲酸為5 mol%,且氫化二聚酸為7 mol%,作為醇成分之乙二醇為95 mol%、二乙二醇為5 mol%。(3) Copolyester (a1-3) Copolyester (a1-3) (intrinsic viscosity 0.64 dl/g) was prepared. The copolyester (a1-3) contained terephthalic acid, isophthalic acid, and hydrogenated dimer acid having 36 carbon atoms as dicarboxylic acid components, 88 mol% of terephthalic acid, 5 mol% of isophthalic acid, and 7 mol% of hydrogenated dimer acid. As alcohol components, 95 mol% of ethylene glycol and 5 mol% of diethylene glycol were used.
(4)共聚聚酯(a1-4) 準備共聚聚酯(a1-3)(固有黏度0.72 dl/g),該共聚聚酯(a1-4)包含對苯二甲酸及碳數36之氫化二聚酸作為二羧酸成分,對苯二甲酸為88 mol%,氫化二聚酸為12 mol%,作為醇成分之乙二醇為67 mol%、1,4-丁二醇為33 mol%。(4) Copolyester (a1-4) Copolyester (a1-3) (intrinsic viscosity 0.72 dl/g) was prepared. The copolyester (a1-4) contained terephthalic acid and hydrogenated dimer acid having 36 carbon atoms as dicarboxylic acid components, terephthalic acid was 88 mol%, hydrogenated dimer acid was 12 mol%, and ethylene glycol as alcohol components was 67 mol% and 1,4-butanediol was 33 mol%.
(5)共聚聚酯(a1-5) 準備共聚聚酯(a1-5)(固有黏度1.6 dl/g),該共聚聚酯(a1-5)包含對苯二甲酸作為二羧酸成分,並包含1,4-丁二醇作為醇成分。(5) Copolyester (a1-5) Copolyester (a1-5) (intrinsic viscosity 1.6 dl/g) was prepared, wherein the copolyester (a1-5) contained terephthalic acid as a dicarboxylic acid component and contained 1,4-butanediol as an alcohol component.
(6)共聚聚酯(a1-6) 準備共聚聚酯(a1-6)(固有黏度0.69 dl/g),該共聚聚酯(a1-6)包含對苯二甲酸、間苯二甲酸、及癸二酸作為二羧酸成分,對苯二甲酸為56莫耳%,間苯二甲酸為12莫耳%,且癸二酸為32莫耳%,作為醇成分之乙二醇為95莫耳%、二乙二醇為5莫耳%。(6) Copolyester (a1-6) Copolyester (a1-6) (intrinsic viscosity 0.69 dl/g) was prepared. The copolyester (a1-6) contained terephthalic acid, isophthalic acid, and sebacic acid as dicarboxylic acid components, terephthalic acid was 56 mol%, isophthalic acid was 12 mol%, and sebacic acid was 32 mol%. As alcohol components, ethylene glycol was 95 mol% and diethylene glycol was 5 mol%.
(5)同元聚酯(a2-1) 準備固有黏度(IV)為0.64 dl/g之同元聚酯(a2-1),該同元聚酯(a2-1)係二羧酸成分包含對苯二甲酸、且作為醇成分之乙二醇為98 mol%、二乙二醇為2 mol%之聚酯。(5) Homopolyester (a2-1) A homopolyester (a2-1) having an intrinsic viscosity (IV) of 0.64 dl/g was prepared. The homopolyester (a2-1) was a polyester having a dicarboxylic acid component including terephthalic acid, and 98 mol% of ethylene glycol and 2 mol% of diethylene glycol as an alcohol component.
(6)同元聚酯(a2-2) 準備固有黏度(IV)為0.82 dl/g之同元聚酯(a2-2),該同元聚酯(a2-2)係二羧酸成分包含對苯二甲酸、且作為醇成分之乙二醇為98 mol%、二乙二醇為2 mol%之聚酯。(6) Homopolyester (a2-2) A homopolyester (a2-2) having an intrinsic viscosity (IV) of 0.82 dl/g was prepared. The homopolyester (a2-2) was a polyester having a dicarboxylic acid component including terephthalic acid, and 98 mol% of ethylene glycol and 2 mol% of diethylene glycol as an alcohol component.
(7)同元聚酯(a2-3) 準備含有粒子之同元聚酯(a2-3)(含有粒子之均PET),該含有粒子之同元聚酯(a2-3)係二羧酸成分包含對苯二甲酸、且作為醇成分之乙二醇為98 mol%、二乙二醇為2 mol%之聚酯,固有黏度(IV)為0.62 dl/g,包含平均粒徑3 μm之二氧化矽粒子0.2質量%。(7) Homopolyester (a2-3) Prepare a homopolyester (a2-3) containing particles (PET containing particles). The homopolyester (a2-3) containing particles is a polyester having a dicarboxylic acid component including terephthalic acid, 98 mol% of ethylene glycol as an alcohol component and 2 mol% of diethylene glycol, an intrinsic viscosity (IV) of 0.62 dl/g, and containing 0.2 mass% of silica particles having an average particle size of 3 μm.
(8)同元聚酯(a2-4) 準備含有粒子之同元聚酯(a2-4)(含有粒子之均PET),該含有粒子之同元聚酯(a2-4)係二羧酸成分包含對苯二甲酸且作為醇成分之乙二醇為98 mol%、二乙二醇為2 mol%之聚酯,固有黏度(IV)為0.63 dl/g,包含平均粒徑3 μm之二氧化矽粒子1.0質量%。(8) Homopolyester (a2-4) Prepare a homopolyester (a2-4) containing particles (PET containing particles). The homopolyester (a2-4) containing particles is a polyester having a dicarboxylic acid component including terephthalic acid and an alcohol component of 98 mol% ethylene glycol and 2 mol% diethylene glycol, an intrinsic viscosity (IV) of 0.63 dl/g, and containing 1.0 mass% of silica particles having an average particle size of 3 μm.
[實施例1] 將包含共聚聚酯(a1-1)50質量%、同元聚酯(a2-1)35質量%及同元聚酯(a2-3)15質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。[Example 1] A chip of a polyester composition containing 50% by mass of copolyester (a1-1), 35% by mass of homopolyester (a2-1) and 15% by mass of homopolyester (a2-3) was fed into a double-spindle extruder with a main exhaust port set at 270°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet.
繼而,將所獲得之未延伸片材於長度方向(MD)上在75℃下延伸3.0倍後,導入拉幅機,繼而於寬度方向(TD)上在95℃下延伸至4.5倍後,於240℃下實施10秒熱處理,獲得厚50 μm之共聚聚酯膜(樣品)。Then, the obtained unstretched sheet was stretched 3.0 times in the length direction (MD) at 75°C, introduced into a tenter, and then stretched to 4.5 times in the width direction (TD) at 95°C, and then heat-treated at 240°C for 10 seconds to obtain a copolyester film (sample) with a thickness of 50 μm.
[實施例2] 將包含共聚聚酯(a1-1)35質量%、同元聚酯(a2-1)50質量%及同元聚酯(a2-3)15質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。[Example 2] A chip of a polyester composition containing 35% by mass of copolyester (a1-1), 50% by mass of homopolyester (a2-1) and 15% by mass of homopolyester (a2-3) was fed into a double-spindle extruder with a main exhaust port set at 270°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet.
繼而,將所獲得之未延伸片材於長度方向(MD)上在75℃下延伸3.0倍後,導入拉幅機,繼而於寬度方向(TD)上在95℃下延伸至4.3倍後,於240℃下實施10秒熱處理,獲得厚50 μm之共聚聚酯膜(樣品)。Then, the obtained unstretched sheet was stretched 3.0 times in the length direction (MD) at 75°C, introduced into a tenter, and then stretched to 4.3 times in the width direction (TD) at 95°C, and then heat-treated at 240°C for 10 seconds to obtain a copolyester film (sample) with a thickness of 50 μm.
[實施例3] 將包含共聚聚酯(a1-1)50質量%、同元聚酯(a2-2)20質量%及同元聚酯(a2-4)30質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。[Example 3] A chip of a polyester composition containing 50% by mass of copolyester (a1-1), 20% by mass of homopolyester (a2-2) and 30% by mass of homopolyester (a2-4) was fed into a double-spindle extruder with a main exhaust port set at 270°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet.
繼而,將所獲得之未延伸片材於長度方向(MD)上在65℃下延伸3.3倍後,導入拉幅機,繼而於寬度方向(TD)上在90℃下延伸至4.7倍後,於230℃下實施10秒熱處理,獲得厚25 μm之共聚聚酯膜(樣品)。Then, the obtained unstretched sheet was stretched 3.3 times in the length direction (MD) at 65°C, introduced into a tenter, and then stretched to 4.7 times in the width direction (TD) at 90°C, and then heat-treated at 230°C for 10 seconds to obtain a copolyester film (sample) with a thickness of 25 μm.
[實施例4] 將包含共聚聚酯(a1-1)25質量%、共聚聚酯(a1-3)50質量%及同元聚酯(a2-2)25質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。 繼而,將所獲得之未延伸片材於長度方向(MD)上在90℃下延伸3.0倍後,導入拉幅機,繼而於寬度方向(TD)上在90℃下延伸至3.0倍後,於160℃下實施15秒熱處理,獲得厚50 μm之共聚聚酯膜(樣品)。[Example 4] A chip of a polyester composition containing 25% by mass of copolyester (a1-1), 50% by mass of copolyester (a1-3) and 25% by mass of homopolyester (a2-2) was fed into a double-spindle extruder with a main exhaust port set at 270°C. It was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet. Then, the obtained unstretched sheet was stretched 3.0 times in the length direction (MD) at 90°C, introduced into a tenter, and then stretched to 3.0 times in the width direction (TD) at 90°C, and then heat-treated at 160°C for 15 seconds to obtain a copolyester film (sample) with a thickness of 50 μm.
[比較例1] 將包含共聚聚酯(a1-2)85質量%及同元聚酯(a2-3)15質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。[Comparative Example 1] A chip of a polyester composition containing 85% by mass of copolyester (a1-2) and 15% by mass of homopolyester (a2-3) was fed into a double-spindle extruder with a main exhaust port set at 270°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet.
繼而,將所獲得之未延伸片材於長度方向(MD)上在90℃下延伸3.3倍後,導入拉幅機,繼而於寬度方向(TD)上在100℃下延伸至3.7倍後,於190℃下實施10秒熱處理,獲得厚75 μm之共聚聚酯膜(樣品)。Then, the obtained unstretched sheet was stretched 3.3 times in the length direction (MD) at 90°C, introduced into a tenter, and then stretched to 3.7 times in the width direction (TD) at 100°C, and then heat-treated at 190°C for 10 seconds to obtain a copolyester film (sample) with a thickness of 75 μm.
[比較例2] 將包含同元聚酯(a2-1)92質量%及同元聚酯(a2-3)8質量%之聚酯組合物之晶片送入至設定為280℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得未延伸片材。[Comparative Example 2] A chip of a polyester composition containing 92% by mass of homopolyester (a2-1) and 8% by mass of homopolyester (a2-3) was fed into a double-spindle extruder with a main exhaust port set at 280°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet.
繼而,將所獲得之未延伸片材於長度方向(MD)上在90℃下延伸3.4倍後,導入拉幅機,繼而於寬度方向(TD)上在135℃下延伸至4.5倍後,於223℃下實施10秒熱處理,獲得厚50 μm之聚酯膜(樣品)。Then, the obtained unstretched sheet was stretched 3.4 times in the length direction (MD) at 90°C, introduced into a tenter, and then stretched to 4.5 times in the width direction (TD) at 135°C, and heat-treated at 223°C for 10 seconds to obtain a polyester film (sample) with a thickness of 50 μm.
[比較例3] 於比較例2中,除不延伸以外,以相同之方式獲得厚200 μm之未延伸聚酯膜(樣品)。[Comparative Example 3] In Comparative Example 2, a 200 μm thick unstretched polyester film (sample) was obtained in the same manner except that the film was not stretched.
[比較例4] 將共聚聚酯(a1-4)作為中間層送入至設定為280℃之主附排氣孔之雙軸擠出機。 又,將包含同元聚酯(a2-1)50質量%、及共聚聚酯(a1-2)50質量%之聚酯組合物之晶片作為表層送入至設定為280℃之副附排氣孔之雙軸擠出機。 以來自主擠出機之聚合物成為中間層、來自子擠出機之聚合物成為表層之方式,以2種3層(表層/中間層/表層)之層構成進行共擠壓而自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為30℃之冷卻輥上進行急冷固化,獲得未延伸片材。 繼而,將所獲得之未延伸片材於長度方向(MD)上在85℃下延伸3.5倍後,導入拉幅機,繼而於寬度方向(TD)上在100℃下延伸至4.4倍後,於200℃下實施10秒熱處理,獲得厚38 μm之共聚聚酯膜(樣品)。再者,於表1中,結晶熔融焓ΔHm、冷結晶溫度(Tcc)、及玻璃轉移溫度(Tg)為中間層之值。[Comparative Example 4] The copolyester (a1-4) was fed as an intermediate layer into a double-spindle extruder with a primary exhaust port set at 280°C. In addition, a wafer of a polyester composition containing 50% by mass of the homopolyester (a2-1) and 50% by mass of the copolyester (a1-2) was fed as a surface layer into a double-spindle extruder with a secondary exhaust port set at 280°C. The polymer from the main extruder was used as the middle layer, and the polymer from the sub-extruder was used as the surface layer. The two layers of three layers (surface layer/middle layer/surface layer) were co-extruded and extruded from the nozzle. The sheet was rapidly cooled and solidified on a cooling roll with the surface temperature set to 30°C using an electrostatic bonding method to obtain an unstretched sheet. Then, the unstretched sheet was stretched 3.5 times in the length direction (MD) at 85°C, introduced into a tenter, and then stretched to 4.4 times in the width direction (TD) at 100°C, and then heat treated at 200°C for 10 seconds to obtain a copolyester film (sample) with a thickness of 38 μm. In Table 1, the crystallization melting enthalpy ΔHm, the cold crystallization temperature (Tcc), and the glass transition temperature (Tg) are the values of the middle layer.
[比較例5] 將包含共聚聚酯(a1-1)10質量%、共聚聚酯(a1-5)30質量%、及共聚聚酯(a1-6)60質量%之聚酯組合物之晶片送入至設定為270℃之主附排氣孔之雙軸擠出機。 自噴嘴擠出,使用靜電施加密接法於將表面溫度設定為25℃之冷卻輥上進行急冷固化,獲得厚200 μm之未延伸片材(樣品)。[Comparative Example 5] A chip of a polyester composition containing 10% by mass of copolyester (a1-1), 30% by mass of copolyester (a1-5), and 60% by mass of copolyester (a1-6) was fed into a double-spindle extruder with a main exhaust port set at 270°C. The chip was extruded from the nozzle and rapidly cooled and solidified on a cooling roll set at a surface temperature of 25°C using an electrostatic bonding method to obtain an unstretched sheet (sample) with a thickness of 200 μm.
[參考例1~4] 作為參考例,對以下膜樣品亦進行了評估。 未延伸PVC:DiaPlus公司製造:GR379 ONY(延伸尼龍膜):三菱化學公司製造之SANTONYL OPP(延伸聚丙烯膜):東洋紡公司製造之PYLEN P2161 CPP(未延伸聚丙烯膜):DiaPlus公司製造:ARTPLY[Reference Examples 1-4] As reference examples, the following film samples were also evaluated. Unstretched PVC: GR379 manufactured by DiaPlus ONY (Stretched Nylon Film): SANTONYL manufactured by Mitsubishi Chemical OPP (Stretched Polypropylene Film): PYLEN P2161 manufactured by Toyobo CPP (Unstretched Polypropylene Film): ARTPLY manufactured by DiaPlus
[表1]
根據上述實施例及發明者至此進行之試驗結果,共聚聚酯膜具備含有共聚聚酯(a1)之共聚聚酯層(A1),上述共聚聚酯(a1)係包含對苯二甲酸(X1)、二羧酸成分(X)、及除乙二醇(Y1)以外之其他醇成分(Y2)之共聚物,二羧酸成分(X)包含碳數4~10之二羧酸成分(X2),又,其他醇成分(Y2)包含2種以上,冷結晶溫度(Tcc)與玻璃轉移溫度(Tg)之差超過60℃,藉此,共聚聚酯膜於常溫下柔軟性優異,不僅柔軟,而且具有伸長率及強度,進而可具有足以供實際使用之耐熱性。 [產業上之可利用性]According to the above-mentioned embodiments and the test results conducted by the inventors, the copolyester film has a copolyester layer (A1) containing a copolyester (a1), wherein the copolyester (a1) is a copolymer comprising terephthalic acid (X1), a dicarboxylic acid component (X), and other alcohol components (Y2) other than ethylene glycol (Y1), wherein the dicarboxylic acid component (X) comprises a dicarboxylic acid component (X2) having 4 to 10 carbon atoms, and the other alcohol components (Y2) comprise two or more, and the difference between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) exceeds 60°C. Thus, the copolyester film has excellent flexibility at room temperature, and is not only flexible, but also has elongation and strength, and thus has heat resistance sufficient for practical use. [Industrial Applicability]
本發明之共聚聚酯膜可用於電池用包裝材、表面保護膜、切割保護膠帶、黏著帶、軟性顯示器等圖像顯示用構件、可穿戴終端、生物電極用基材、生物感測器用基材等生物相關構件、製造電子零件、例如製造陶瓷積層零件時使用之坯片成形、製造光學構件、例如製造構成偏光板之偏光元件等。其中,適合用於與異種材料積層構成之狀態下之延伸加工、特別是具有於常溫或常溫附近藉由延伸等對膜進行拉伸之步驟之用途。The copolyester film of the present invention can be used for battery packaging materials, surface protection films, cutting protection tapes, adhesive tapes, image display components such as flexible displays, wearable terminals, bioelectrode substrates, biosensor substrates and other bio-related components, manufacturing electronic components, such as blanks used in manufacturing ceramic laminated components, manufacturing optical components, such as manufacturing polarizing elements constituting polarizing plates, etc. Among them, it is suitable for stretching processing in a state of being laminated with heterogeneous materials, especially for the use of having a step of stretching the film at or near room temperature by stretching.
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109135869A TWI875841B (en) | 2020-01-30 | 2020-10-16 | Copolyester film, laminated film and methods of using the same |
Country Status (6)
| Country | Link |
|---|---|
| JP (1) | JP7505508B2 (en) |
| KR (1) | KR20220133199A (en) |
| CN (1) | CN115135701B (en) |
| MY (1) | MY207086A (en) |
| TW (1) | TWI875841B (en) |
| WO (1) | WO2021152923A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2024031530A (en) * | 2022-08-26 | 2024-03-07 | 三菱ケミカル株式会社 | polyester film |
| WO2025197349A1 (en) * | 2024-03-22 | 2025-09-25 | 三菱ケミカル株式会社 | Release film |
| WO2025206291A1 (en) * | 2024-03-29 | 2025-10-02 | 三菱ケミカル株式会社 | Polyester film for semiconductor manufacturing process |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201827230A (en) * | 2016-10-25 | 2018-08-01 | 日商三菱化學股份有限公司 | Mold release film |
| JP2019203121A (en) * | 2018-05-17 | 2019-11-28 | 東レ株式会社 | Polyester film for heat-sensitive stencil |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10250014A (en) | 1997-03-10 | 1998-09-22 | Teijin Ltd | Manufacture of ceramic green sheet |
| JP2002174688A (en) | 2000-12-08 | 2002-06-21 | Casio Comput Co Ltd | Electronic watch |
| JP2006159541A (en) * | 2004-12-06 | 2006-06-22 | Toray Ind Inc | Laminated polyester film |
| WO2009110337A1 (en) | 2008-03-05 | 2009-09-11 | 東レ株式会社 | Polyester resin for thermoformed optical film and biaxially oriented polyester film obtained from the same |
| JP6040718B2 (en) * | 2011-11-21 | 2016-12-07 | 東レ株式会社 | POLYESTER COMPOSITION, POLYESTER FILM, LARGE AND SOLAR CELL BACK SHEET USING THE SAME, AND METHOD FOR PRODUCING THEM |
| JP6154626B2 (en) | 2013-03-02 | 2017-06-28 | 三菱ケミカル株式会社 | Softening polyester film |
| JP7211368B2 (en) * | 2017-09-22 | 2023-01-24 | 三菱ケミカル株式会社 | Copolyester film |
| CN112654664B (en) * | 2018-09-13 | 2023-09-05 | 三菱化学株式会社 | Copolyester film |
-
2020
- 2020-10-12 JP JP2021574452A patent/JP7505508B2/en active Active
- 2020-10-12 WO PCT/JP2020/038544 patent/WO2021152923A1/en not_active Ceased
- 2020-10-12 CN CN202080094687.3A patent/CN115135701B/en active Active
- 2020-10-12 KR KR1020227026037A patent/KR20220133199A/en active Pending
- 2020-10-12 MY MYPI2022004024A patent/MY207086A/en unknown
- 2020-10-16 TW TW109135869A patent/TWI875841B/en active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201827230A (en) * | 2016-10-25 | 2018-08-01 | 日商三菱化學股份有限公司 | Mold release film |
| JP2019203121A (en) * | 2018-05-17 | 2019-11-28 | 東レ株式会社 | Polyester film for heat-sensitive stencil |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202138423A (en) | 2021-10-16 |
| WO2021152923A1 (en) | 2021-08-05 |
| CN115135701B (en) | 2025-01-10 |
| CN115135701A (en) | 2022-09-30 |
| KR20220133199A (en) | 2022-10-04 |
| JPWO2021152923A1 (en) | 2021-08-05 |
| JP7505508B2 (en) | 2024-06-25 |
| MY207086A (en) | 2025-01-29 |
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