TWI870775B - Matt polyimide film and its manufacturing method (II) - Google Patents
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- TWI870775B TWI870775B TW112103998A TW112103998A TWI870775B TW I870775 B TWI870775 B TW I870775B TW 112103998 A TW112103998 A TW 112103998A TW 112103998 A TW112103998 A TW 112103998A TW I870775 B TWI870775 B TW I870775B
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- 229920001721 polyimide Polymers 0.000 title claims abstract description 139
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000243 solution Substances 0.000 claims abstract description 70
- 239000004642 Polyimide Substances 0.000 claims abstract description 68
- 239000004952 Polyamide Substances 0.000 claims abstract description 39
- 229920002647 polyamide Polymers 0.000 claims abstract description 39
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 18
- 125000003118 aryl group Chemical group 0.000 claims abstract description 11
- 150000004984 aromatic diamines Chemical class 0.000 claims abstract description 9
- 239000011259 mixed solution Substances 0.000 claims abstract description 8
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 6
- 238000005191 phase separation Methods 0.000 claims abstract description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 42
- 239000006229 carbon black Substances 0.000 claims description 30
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 15
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical group FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 claims description 12
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 claims description 9
- 150000004985 diamines Chemical class 0.000 claims description 9
- YGYCECQIOXZODZ-UHFFFAOYSA-N 4415-87-6 Chemical compound O=C1OC(=O)C2C1C1C(=O)OC(=O)C12 YGYCECQIOXZODZ-UHFFFAOYSA-N 0.000 claims description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 8
- 239000003960 organic solvent Substances 0.000 claims description 8
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 claims description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 6
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 claims description 4
- WCXGOVYROJJXHA-UHFFFAOYSA-N 3-[4-[4-(3-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=CC(=CC=2)S(=O)(=O)C=2C=CC(OC=3C=C(N)C=CC=3)=CC=2)=C1 WCXGOVYROJJXHA-UHFFFAOYSA-N 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- GEWWCWZGHNIUBW-UHFFFAOYSA-N 1-(4-nitrophenyl)propan-2-one Chemical compound CC(=O)CC1=CC=C([N+]([O-])=O)C=C1 GEWWCWZGHNIUBW-UHFFFAOYSA-N 0.000 claims description 3
- UENRXLSRMCSUSN-UHFFFAOYSA-N 3,5-diaminobenzoic acid Chemical compound NC1=CC(N)=CC(C(O)=O)=C1 UENRXLSRMCSUSN-UHFFFAOYSA-N 0.000 claims description 3
- DKKYOQYISDAQER-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 DKKYOQYISDAQER-UHFFFAOYSA-N 0.000 claims description 3
- WUPRYUDHUFLKFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(OC=2C=CC(N)=CC=2)=C1 WUPRYUDHUFLKFL-UHFFFAOYSA-N 0.000 claims description 3
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 claims description 3
- KMKWGXGSGPYISJ-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)phenyl]propan-2-yl]phenoxy]aniline Chemical compound C=1C=C(OC=2C=CC(N)=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OC1=CC=C(N)C=C1 KMKWGXGSGPYISJ-UHFFFAOYSA-N 0.000 claims description 3
- LACZRKUWKHQVKS-UHFFFAOYSA-N 4-[4-[4-amino-2-(trifluoromethyl)phenoxy]phenoxy]-3-(trifluoromethyl)aniline Chemical compound FC(F)(F)C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1C(F)(F)F LACZRKUWKHQVKS-UHFFFAOYSA-N 0.000 claims description 3
- 125000006158 tetracarboxylic acid group Chemical group 0.000 claims description 2
- -1 hexafluoro dianhydride Chemical compound 0.000 claims 2
- 230000008033 biological extinction Effects 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 238000002360 preparation method Methods 0.000 description 55
- 239000000758 substrate Substances 0.000 description 37
- 239000011521 glass Substances 0.000 description 36
- 229920000768 polyamine Polymers 0.000 description 28
- 238000003756 stirring Methods 0.000 description 24
- 239000002002 slurry Substances 0.000 description 23
- 238000007872 degassing Methods 0.000 description 16
- 238000010790 dilution Methods 0.000 description 16
- 239000012895 dilution Substances 0.000 description 16
- 239000010408 film Substances 0.000 description 16
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 14
- 239000000203 mixture Substances 0.000 description 13
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 12
- 239000007787 solid Substances 0.000 description 10
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- ITQTTZVARXURQS-UHFFFAOYSA-N 3-methylpyridine Chemical compound CC1=CC=CN=C1 ITQTTZVARXURQS-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000002904 solvent Substances 0.000 description 6
- 239000002243 precursor Substances 0.000 description 5
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 4
- FKNQCJSGGFJEIZ-UHFFFAOYSA-N 4-methylpyridine Chemical compound CC1=CC=NC=C1 FKNQCJSGGFJEIZ-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000012024 dehydrating agents Substances 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 238000007363 ring formation reaction Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- NOGFHTGYPKWWRX-UHFFFAOYSA-N 2,2,6,6-tetramethyloxan-4-one Chemical compound CC1(C)CC(=O)CC(C)(C)O1 NOGFHTGYPKWWRX-UHFFFAOYSA-N 0.000 description 1
- XUSNPFGLKGCWGN-UHFFFAOYSA-N 3-[4-(3-aminopropyl)piperazin-1-yl]propan-1-amine Chemical compound NCCCN1CCN(CCCN)CC1 XUSNPFGLKGCWGN-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 206010052143 Ocular discomfort Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
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- 239000013530 defoamer Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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- Moulding By Coating Moulds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本發明為一種消光聚醯亞胺膜及其製造方法,該方法包括有下列步驟:提供一不可溶性聚醯胺酸溶液,其係由芳香族二酸酐與芳香族二胺聚合形成;提供一可溶性聚醯亞胺,其溶解度介於3~30%,重量佔該膜5~25wt%,將該可溶性聚醯亞胺加入該不可溶性聚醯胺酸溶液中以形成一聚醯胺酸混合溶液;及將該聚醯胺酸溶液經由化學環化方式產生相分離以形成一60度光澤度小於60GU之消光聚醯亞胺膜。 The present invention is a matte polyimide film and a method for manufacturing the same. The method comprises the following steps: providing an insoluble polyamide solution, which is formed by polymerization of aromatic dianhydride and aromatic diamine; providing a soluble polyimide, whose solubility is between 3% and 30%, and whose weight accounts for 5% to 25% of the film; adding the soluble polyimide to the insoluble polyamide solution to form a polyamide mixed solution; and chemically cyclizing the polyamide solution to generate phase separation to form a matte polyimide film with a 60-degree glossiness of less than 60GU.
Description
本發明為一種消光聚醯亞胺膜及其製造方法,特別係指一種不用添加消光劑而具有消光特性之聚醯亞胺膜,其製造較為簡便及成本較低之。 The present invention is a matte polyimide film and a method for manufacturing the same, particularly a polyimide film having matte properties without adding a matte agent, which is relatively simple to manufacture and has a relatively low cost.
聚醯亞胺膜常用於軟性電路板的覆蓋層,其中消光聚醯亞胺膜由於具有特殊的光學特性,可降低薄膜反光所造成的視覺不適感,亦能提供電子組件的保護,避免不必要的目視檢查與破壞,因此常用於特殊的軟板應用。 Polyimide films are often used as cover layers for flexible circuit boards. Matt polyimide films have special optical properties that can reduce visual discomfort caused by film reflections. They can also protect electronic components and avoid unnecessary visual inspections and damage. Therefore, they are often used in special flexible board applications.
然而,習知的消光聚醯亞胺膜的製造方法,主要是使用添加消光顆粒的方式來改變薄膜的表面粗糙度。由於表面粗糙度隨著填消光顆粒大小、添加比例的不同,會改變環境光線在薄膜上反光的角度,進而達到消光的效果。 However, the known method of manufacturing matte polyimide film mainly uses the method of adding matte particles to change the surface roughness of the film. Since the surface roughness varies with the size and addition ratio of the matte particles, it will change the angle of reflection of ambient light on the film, thereby achieving the matte effect.
習知的消光顆粒大至上可分為有機消光顆粒及無機消光顆粒。但不論是何種成份,在生產上都必須解決顆粒分散性的問題,不但增加製程工序成本,若分散效果欠佳,則會影響成品的光學特性。 Generally, matte particles can be divided into organic matte particles and inorganic matte particles. Regardless of the composition, the problem of particle dispersion must be solved in production, which not only increases the process cost, but also affects the optical properties of the finished product if the dispersion effect is poor.
且近年來隨著電子產品輕薄短小的發展趨勢,對於超薄型的消光聚醯亞胺膜仍有需求,因此在習知的作法在製造超薄型的薄膜時,會受限於消光顆粒本身的粒徑大小;若需維持原有的消光特性,小粒徑的消光顆粒需增加添加量,也會影響成品的外觀品質。 In recent years, with the development trend of electronic products becoming thinner and smaller, there is still a demand for ultra-thin matte polyimide films. Therefore, the conventional method of manufacturing ultra-thin films is limited by the particle size of the matte particles themselves. If the original matte properties need to be maintained, the amount of small-sized matte particles needs to be increased, which will also affect the appearance quality of the finished product.
為改善上述問題,本發明為一種消光聚醯亞胺膜及其製造方法,其為不用另外添加消光劑而可具有消光的效果。 In order to improve the above problems, the present invention is a matte polyimide film and a method for manufacturing the same, which can have a matte effect without adding a matte agent.
本發明為一種消光聚醯亞胺膜之製造方法,其包括有以下步驟:提供一不可溶性聚醯胺酸溶液,其係由芳香族二酸酐與芳香族二胺聚合形成;提供一可溶性聚醯亞胺,其溶解度介於3~30%,重量佔該膜5~25wt%,將該可溶性聚醯亞胺加入該不可溶性聚醯胺酸溶液中以形成一聚醯胺酸混合溶液;及將該聚醯胺酸溶液經由化學環化方式產生相分離以形成一60度光澤度小於60GU之消光聚醯亞胺膜。 The present invention is a method for manufacturing a matte polyimide film, which includes the following steps: providing an insoluble polyamide solution, which is formed by polymerization of aromatic dianhydride and aromatic diamine; providing a soluble polyimide, whose solubility is between 3% and 30%, and whose weight accounts for 5% to 25% of the film, adding the soluble polyimide to the insoluble polyamide solution to form a polyamide mixed solution; and chemically cyclizing the polyamide solution to generate phase separation to form a matte polyimide film with a 60-degree gloss less than 60GU.
S1:提供一不可溶性聚醯胺酸溶液 S1: Provide an insoluble polyamine solution
S2:提供一可溶性聚醯亞胺 S2: Provide a soluble polyimide
S3:形成一聚醯胺酸混合溶液 S3: Form a polyamine mixed solution
S4:形成一聚醯亞胺前驅物混合液 S4: Forming a polyimide precursor mixture
S5:形成一消光聚醯亞胺膜 S5: Forming a matte polyimide film
圖1為本發明消光聚醯亞胺膜之製造方法之流程圖。 Figure 1 is a flow chart of the method for manufacturing the matte polyimide film of the present invention.
本發明消光聚亞胺膜及其製造方法,該製造方法包括下列步驟: The present invention discloses a matte polyimide film and a method for manufacturing the same, the method comprising the following steps:
提供一不可溶性聚醯胺酸溶液(S1),其係由芳香族二酸酐與芳香族二胺聚合形成。 An insoluble polyamide solution (S1) is provided, which is formed by polymerization of aromatic dianhydride and aromatic diamine.
提供一可溶性聚醯亞胺(S2),其溶解度介於3~30%,重量佔該膜5~45wt%。 Provide a soluble polyimide (S2) with a solubility of 3-30% and a weight of 5-45wt% of the film.
將該可溶性聚醯亞胺加入該不可溶性聚醯胺酸溶液中以形成一聚醯胺酸混合溶液(S3)。 The soluble polyimide is added to the insoluble polyamide solution to form a polyamide mixed solution (S3).
將該聚醯胺酸混合溶液進行化學環化,以形成一聚醯亞胺前驅物混合液(S4)。 The polyamine mixed solution is chemically cyclized to form a polyimide precursor mixed solution (S4).
將該聚醯亞胺前驅物混合液進行塗佈烘烤,以形成一60度光澤度小於60GU之消光聚醯亞胺膜(S5)。 The polyimide precursor mixture is coated and baked to form a matte polyimide film (S5) with a glossiness of less than 60GU at 60 degrees.
該可溶性聚醯亞胺係由二酸酐及二胺聚合而得,該二酸酐可為芳香族二酸酐或脂肪族二酸酐。該芳香族二酸酐可為3,3',4,4'-聯苯四羧酸二酐、六氟二酐、雙酚A型二醚二酐、3,3',4,4'-二苯酮四酸二酐任一或一種以上之組合。該脂肪族二酸酐可為環丁烷四甲酸二酐。 The soluble polyimide is obtained by polymerization of dianhydride and diamine, and the dianhydride can be an aromatic dianhydride or an aliphatic dianhydride. The aromatic dianhydride can be any one of 3,3',4,4'-biphenyltetracarboxylic dianhydride, hexafluorodianhydride, bisphenol A type diether dianhydride, 3,3',4,4'-dibenzophenone tetracarboxylic dianhydride or a combination of more than one. The aliphatic dianhydride can be cyclobutanetetracarboxylic dianhydride.
該可溶性聚醯亞胺之二胺可為2,2'-雙(三氟甲基)-4,4'-二氨基聯苯、3,4'-二氨基二苯醚、4,4'-雙(3-氨基苯氧基)二苯基碸、2,2-雙[4-(4-氨基苯氧基)苯基]丙烷、1,4-雙(4-氨基苯氧基)苯、1,3-雙(4-氨基苯氧基)苯、1,3-雙(3-氨基苯氧基)苯、3,5-二氨基苯甲酸、3,3'-二胺二苯基碸、4,4'-二胺基二苯碸、1,4-雙(4-氨基-2-三氟甲基苯氧基)苯任一或一種以上之組合。 The diamine of the soluble polyimide can be 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 3,4'-diaminodiphenyl ether, 4,4'-bis(3-aminophenoxy)diphenyl sulfone, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 3,5-diaminobenzoic acid, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene, or a combination of one or more thereof.
該消光聚醯亞胺膜亦可包括有低導電碳黑或顏料。 The matte polyimide film may also include low-conductive carbon black or pigment.
不可溶性聚醯胺酸溶液之製作Preparation of insoluble polyamine solution
不可溶性聚醯胺酸溶液係由芳香族二酸酐與芳香族二胺所組成,將二酸酐成份與二胺成份在有機溶劑中聚合形成不可溶性聚醯胺酸溶液。 Insoluble polyamine solution is composed of aromatic dianhydride and aromatic diamine. The dianhydride component and the diamine component are polymerized in an organic solvent to form an insoluble polyamine solution.
前述之芳香族二酸酐優選為均苯四甲酸二酐(PMDA)。 The aforementioned aromatic dianhydride is preferably pyromellitic dianhydride (PMDA).
前述之芳香族二胺優選為對苯二胺(PDA)、4,4'-二氨基二苯醚(ODA)。 The aforementioned aromatic diamine is preferably p-phenylenediamine (PDA) or 4,4'-diaminodiphenyl ether (ODA).
前述之有機溶劑,可使用二甲基乙醯胺(DMAc),N-甲基吡咯烷酮(NMP),N-乙基-2-吡咯烷酮(NEP),γ-丁內酯(GBL)、N,N-二甲基甲醯胺(DMF),本發明使用二甲基乙醯胺作為溶劑。 The aforementioned organic solvents may include dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), N-ethyl-2-pyrrolidone (NEP), γ-butyrolactone (GBL), and N,N-dimethylformamide (DMF). The present invention uses dimethylacetamide as a solvent.
可溶性聚醯亞胺之製作Preparation of soluble polyimide
可溶性聚醯胺酸係由二酸酐與二胺所組成,將二酸酐成份與二胺成份在有機溶劑中聚合形成可溶性聚醯胺酸。 Soluble polyamine is composed of dianhydride and diamine. The dianhydride component and the diamine component are polymerized in an organic solvent to form soluble polyamine.
前述之有機溶劑,可使用二甲基乙醯胺(DMAc),N-甲基吡咯烷酮(NMP),N-乙基-2-吡咯烷酮(NEP),γ-丁內酯(GBL)、N,N-二甲基甲醯胺(DMF),本發明使用二甲基乙醯胺作為溶劑。 The aforementioned organic solvents may include dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), N-ethyl-2-pyrrolidone (NEP), γ-butyrolactone (GBL), and N,N-dimethylformamide (DMF). The present invention uses dimethylacetamide as a solvent.
前述二酸酐選自3,3',4,4'-聯苯四羧酸二酐(BPDA)、六氟二酐(6FDA)、雙酚A型二醚二酐(BPADA)、3,3',4,4'-二苯酮四酸二酐(BTDA)、環丁烷四甲酸二酐(CBDA)任一或一種以上之組合。 The aforementioned dianhydride is selected from any one or a combination of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA), hexafluorodianhydride (6FDA), bisphenol A diether dianhydride (BPADA), 3,3',4,4'-benzophenone tetracarboxylic dianhydride (BTDA), and cyclobutanetetracarboxylic dianhydride (CBDA).
前述二胺選自2,2'-雙(三氟甲基)-4,4'-二氨基聯苯(TFMB)、3,4'-二氨基二苯醚(3,4ODA)、4,4'-雙(3-氨基苯氧基)二苯基碸(m-BAPS)、2,2-雙[4-(4-氨基苯氧基)苯基]丙烷(BAPP)、1,4-雙(4-氨基苯氧基)苯(TPE-Q)、1,3-雙(4-氨基苯氧基)苯(TPE-R)、1,3-雙(3-氨基苯氧基)苯(APB-N)、3,5-二氨基苯甲酸(3,5DABA)、3,3'-二胺二苯基碸(3,3DSS)、4,4'-二胺基二苯碸(4,4DDS)、1,4-雙(4-氨基-2-三氟甲基苯氧基)苯(FAPB)任一或一種以上之組合。 The diamine is selected from 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFMB), 3,4'-diaminodiphenyl ether (3,4ODA), 4,4'-bis(3-aminophenoxy)diphenylsulfone (m-BAPS), 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP), 1,4-bis(4-aminophenoxy)benzene (TPE-Q), 1,3- Bis(4-aminophenoxy)benzene (TPE-R), 1,3-bis(3-aminophenoxy)benzene (APB-N), 3,5-diaminobenzoic acid (3,5DABA), 3,3'-diaminodiphenyl sulfone (3,3DSS), 4,4'-diaminodiphenyl sulfone (4,4DDS), 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene (FAPB) or a combination of any one or more thereof.
前述可溶性聚醯亞胺其溶解度為3~30%。溶解度定義為在每100克的溶劑中能被溶解的溶質重,普遍接受的溶解度值為: The solubility of the aforementioned soluble polyimide is 3~30%. Solubility is defined as the weight of the solute that can be dissolved in every 100 grams of solvent. The generally accepted solubility value is:
黑色漿料之製作 Production of black pulp
將碳黑與二甲基乙醯胺以重量比1:7的比例配置成溶液,攪拌均勻後以超音波震盪機震盪1小時,完成黑色漿料。 Mix carbon black and dimethylacetamide in a weight ratio of 1:7 to form a solution. Stir evenly and vibrate with an ultrasonic vibrator for 1 hour to complete the black slurry.
前述黑色漿料之碳黑為絕緣碳黑,本發明中使用Evonik SPECIAL BLACK 4A(SB4A)絕緣碳黑。 The carbon black in the aforementioned black slurry is insulating carbon black, and Evonik SPECIAL BLACK 4A (SB4A) insulating carbon black is used in the present invention.
前述黑色漿料中的碳黑與二甲基乙醯胺之重量比例,可視需求進行調整,其中碳黑的重量比例與穿透度有關,本發明之碳黑添加量範圍佔消光聚醯亞胺膜的2~8wt% The weight ratio of carbon black and dimethylacetamide in the aforementioned black slurry can be adjusted according to demand. The weight ratio of carbon black is related to the penetration. The amount of carbon black added in the present invention ranges from 2 to 8 wt% of the matte polyimide film.
消光聚醯亞胺膜之製作Preparation of matte polyimide film
將前述之不可溶性聚醯胺酸溶液、可溶性聚醯亞胺與黑色漿料混合,攪拌均勻後加入催化劑與脫水劑進行化學環化得到聚醯亞胺前驅物混合液,將該聚醯亞胺前驅物混合液塗佈到玻璃基板後烘烤,得到消光聚醯亞胺膜。 The aforementioned insoluble polyamide solution, soluble polyimide and black slurry are mixed, stirred evenly, and then a catalyst and a dehydrating agent are added for chemical cyclization to obtain a polyimide precursor mixture, which is then coated on a glass substrate and baked to obtain a matte polyimide film.
前述的製膜過程之基板,除了使用玻璃基板外,亦可使用金屬板。 In the aforementioned film-making process, in addition to glass substrates, metal plates can also be used as substrates.
前述的消光聚醯亞胺膜,其膜厚可為5~100um。 The aforementioned matte polyimide film can have a film thickness of 5~100um.
消光的效果感受因人而異,普遍能接受的60度光澤度為30~80GU,本發明中所定義之消光效果為在60度光澤度下小於60GU,則該消光聚醯亞胺膜具有消光的功效。 The perception of the matte effect varies from person to person. The generally acceptable 60-degree glossiness is 30~80GU. The matte effect defined in the present invention is less than 60GU at 60-degree glossiness. The matte polyimide film has the effect of matte.
前述之可溶性聚醯亞胺,佔該聚醯亞胺膜至少5wt%。 The aforementioned soluble polyimide accounts for at least 5wt% of the polyimide film.
前述之消光聚醯亞胺膜可添加填料,該填料選自:二氧化矽、二氧化鈦、氮化硼、氧化鋁、聚醯亞胺粉末至少一種或組合。 The aforementioned matte polyimide film may be added with fillers, which are selected from: at least one or a combination of silicon dioxide, titanium dioxide, boron nitride, aluminum oxide, and polyimide powder.
前述之催化劑可以為吡啶、3-甲基吡啶,2-甲基吡啶,4-甲基吡啶,異喹啉,喹啉,三乙胺,其中較佳的選擇為吡啶、3-甲基吡啶,2-甲基吡啶,4-甲基吡啶,在本發明中選擇3-甲基吡啶作為催化劑。 The aforementioned catalyst can be pyridine, 3-methylpyridine, 2-methylpyridine, 4-methylpyridine, isoquinoline, quinoline, triethylamine, among which pyridine, 3-methylpyridine, 2-methylpyridine, 4-methylpyridine are preferably selected. In the present invention, 3-methylpyridine is selected as the catalyst.
前述之脫水劑可以為醋酸酐或苯甲酸酐,在本發明中選用醋酸酐作為脫水劑。 The aforementioned dehydrating agent can be acetic anhydride or benzoic anhydride. In the present invention, acetic anhydride is selected as the dehydrating agent.
本發明係使用化學閉環做法而得的消光聚醯亞胺膜其消光效果優於熱閉環做法。 The present invention uses a chemical ring-closing method to obtain a matte polyimide film, and its matte effect is better than that of a thermal ring-closing method.
不可溶性聚醯胺酸溶液中添加脫水劑及催化劑,使該不可溶性聚醯亞胺溶液環化形成不可溶性聚醯亞胺,因為該不可溶性聚醯亞胺無法溶解於有機溶劑中,而可溶性聚醯亞胺能夠溶解於有機溶劑中,兩者之溶解度有差異,致在烘烤過程中有機溶劑減少時,造成不可溶性聚醯亞胺與可溶性聚醯亞胺分離,而使聚醯亞胺膜表面產生消光的效果。 Add dehydrating agent and catalyst to the insoluble polyamide solution to make the insoluble polyimide solution cyclize to form insoluble polyimide. Because the insoluble polyimide cannot be dissolved in organic solvents, while soluble polyimide can be dissolved in organic solvents. The solubility of the two is different. When the organic solvent decreases during the baking process, the insoluble polyimide and the soluble polyimide are separated, resulting in a matte effect on the surface of the polyimide film.
依據實施例而具體說明本發明,但本發明並不限定於此。再者, 本發明之成分簡稱與全名表示如下: The present invention is specifically described based on the embodiments, but the present invention is not limited thereto. Furthermore, the abbreviations and full names of the components of the present invention are as follows:
二酸酐: Dianhydride:
PMDA:均苯四甲酸二酐 PMDA: pyromellitic dianhydride
BPDA:3,3',4,4'-聯苯四羧酸二酐 BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride
6FDA:六氟二酐 6FDA: Hexafluorodianhydride
BPADA:雙酚A型二醚二酐 BPADA: Bisphenol A diether dianhydride
CBDA:環丁烷四甲酸二酐 CBDA: Cyclobutanetetracarboxylic dianhydride
二胺: Diamine:
PDA:對苯二胺 PDA: p-phenylenediamine
ODA:4,4'-二氨基二苯醚 ODA: 4,4'-diaminodiphenyl ether
3,4ODA:3,4'-二氨基二苯醚 3,4ODA: 3,4'-diaminodiphenyl ether
TFMB:2,2'-雙(三氟甲基)-4,4'-二氨基聯苯 TFMB: 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl
m-BAPS:4,4'-雙(3-氨基苯氧基)二苯基碸 m-BAPS: 4,4'-bis(3-aminophenoxy)diphenylsulfone
溶劑: Solvent:
DMAc:二甲基乙醯胺 DMAc: dimethylacetamide
AA:醋酸酐 AA: Acetic anhydride
AP:3-甲基吡啶 AP: 3-methylpyridine
黑色漿料的原料: Raw materials for black pulp:
碳黑:SPECIAL BLACK 4A(SB4A),Evonik公司製造 Carbon black: SPECIAL BLACK 4A (SB4A), manufactured by Evonik
溶解度量測 Solubility measurement
溶解度的量測為在每100克的溶劑中能被溶解的溶質重。以下調製例中得到之可溶性聚醯亞胺分別取3、10克並加入100克之DMAc溶劑中,以判斷其溶解狀況。 Solubility is measured as the weight of the solute that can be dissolved in every 100 grams of solvent. Take 3 grams and 10 grams of the soluble polyimide obtained in the following preparation example and add them to 100 grams of DMAc solvent to determine its dissolution status.
將其溶解情況以下表代號作為程度表示: The dissolution condition is expressed as the degree using the following table codes:
<檢測方法> <Testing method>
下列實施例中所得到的複合膜的各項性質使用以下方法量測。 The various properties of the composite membranes obtained in the following examples were measured using the following methods.
光澤度:使用BYK廠牌,型號micro-TRI-gloss之光澤度計量測60度下之光澤度。 Gloss: Use BYK brand, model micro-TRI-gloss gloss meter to measure gloss at 60 degrees.
【實施例1】[Example 1]
可溶性聚醯亞胺之製作 Preparation of soluble polyimide
將10.9克TFMB加入75克的DMAc中,攪拌混合,待TFMB溶解完成後添加2.003克的BPDA,待BPDA溶解後加入12.097克的6FDA,並將溫度控制於25℃,最終得到固體含量25%之聚醯胺酸溶液。 Add 10.9g of TFMB to 75g of DMAc, stir and mix, add 2.003g of BPDA after TFMB is dissolved, add 12.097g of 6FDA after BPDA is dissolved, and control the temperature at 25℃ to finally obtain a polyamine solution with a solid content of 25%.
將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至260℃烘烤20分鐘,得到可溶性聚醯亞胺。 Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 260℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain soluble polyimide.
不可溶性聚醯胺酸溶液之製作 Preparation of insoluble polyamine solution
將8.822克PDA加入410克的DMAc中攪拌混合,待PDA溶解完成後添加14.235克的PMDA,攪拌反應60分鐘後添加30.337克的ODA,待其溶解完成後緩慢的添加35.588克的PMDA,並將溫度控制於25℃,攪拌反應兩小時後使用微量的PMDA進行黏度調整,最終得到固體含量18%,且黏度157,000cps之不可溶性聚醯胺酸溶液。 Add 8.822g of PDA to 410g of DMAc and stir to mix. After PDA is dissolved, add 14.235g of PMDA. After stirring for 60 minutes, add 30.337g of ODA. After ODA is dissolved, slowly add 35.588g of PMDA. Keep the temperature at 25℃. After stirring for two hours, use a small amount of PMDA to adjust the viscosity. Finally, an insoluble polyamide solution with a solid content of 18% and a viscosity of 157,000cps is obtained.
碳黑漿料之製作 Preparation of carbon black slurry
將1克的碳黑與7克的DMAc配置成溶液,攪拌均勻後以超音 波震盪機震盪1小時,完成黑色漿料。 Prepare a solution of 1 gram of carbon black and 7 grams of DMAc, stir evenly, and vibrate with an ultrasonic vibrator for 1 hour to prepare a black slurry.
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、0.3956克之可溶性聚醯亞胺與2.532克的碳黑將料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘後形成消光聚醯亞胺膜。 40 g of insoluble polyamide solution, 0.3956 g of soluble polyimide and 2.532 g of carbon black were mixed evenly, and then AA and DMAc were diluted at a weight ratio of 5:1, and AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85 ml of AA dilution and 4.17 ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【實施例2】[Example 2]
可溶性聚醯亞胺之製作同實施例1 The preparation of soluble polyimide is the same as Example 1
不可溶性聚醯胺酸溶液之製作同實施例1 The preparation of insoluble polyamine solution is the same as Example 1
碳黑漿料之製作同實施例1 The preparation of carbon black slurry is the same as Example 1
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、1.333克之可溶性聚醯亞胺與2.844克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 After 40 g of insoluble polyamide solution, 1.333 g of soluble polyimide and 2.844 g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85 ml of AA dilution and 4.17 ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【實施例3】[Example 3]
可溶性聚醯亞胺之製作同實施例1 The preparation of soluble polyimide is the same as Example 1
不可溶性聚醯胺酸溶液之製作同實施例1 The preparation of insoluble polyamine solution is the same as Example 1
碳黑漿料之製作同實施例1 The preparation of carbon black slurry is the same as Example 1
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、1.8947克之可溶性聚醯亞胺與3.032克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 After 40 g of insoluble polyamide solution, 1.8947 g of soluble polyimide and 3.032 g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85 ml of AA dilution and 4.17 ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【實施例4】[Example 4]
可溶性聚醯亞胺之製作同實施例1 The preparation of soluble polyimide is the same as Example 1
不可溶性聚醯胺酸溶液之製作同實施例1 The preparation of insoluble polyamine solution is the same as Example 1
碳黑漿料之製作同實施例1 The preparation of carbon black slurry is the same as Example 1
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、1.8947克克之可溶性聚醯亞胺與3.032克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min 的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 After 40 g of insoluble polyamide solution, 1.8947 g of soluble polyimide and 3.032 g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85 ml of AA dilution and 4.17 ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【實施例5】[Example 5]
可溶性聚醯亞胺之製作同實施例1 The preparation of soluble polyimide is the same as Example 1
不可溶性聚醯胺酸溶液之製作 Preparation of insoluble polyamine solution
將8.031克PDA加入410克的DMAc中攪拌混合,待PDA溶解完成後添加31.213克的BPDA,攪拌反應60分鐘後添加27.616克的ODA,待其溶解完成後緩慢的添加22.446克的PMDA,並將溫度控制於25℃,攪拌反應兩小時後使用微量的PMDA進行黏度調整,最終得到固體含量18%,且黏度157,000cps之不可溶性聚醯胺酸溶液。 Add 8.031g of PDA to 410g of DMAc and stir to mix. After PDA is dissolved, add 31.213g of BPDA. After stirring for 60 minutes, add 27.616g of ODA. After it is dissolved, slowly add 22.446g of PMDA. Control the temperature at 25℃. After stirring for two hours, use a small amount of PMDA to adjust the viscosity. Finally, an insoluble polyamide solution with a solid content of 18% and a viscosity of 157,000cps is obtained.
碳黑漿料之製作同實施例1 The preparation of carbon black slurry is the same as Example 1
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、1.333克之可溶性聚醯亞胺與2.844克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.24毫升的AA稀釋液與3.79毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 After 40 g of insoluble polyamide solution, 1.333 g of soluble polyimide and 2.844 g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.24 ml of AA dilution and 3.79 ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm Immerse the glass substrate in water to peel off the matte polyimide film from the glass substrate. The film thickness is 15μm.
【實施例6】[Example 6]
可溶性聚醯亞胺之製作同實施例1 The preparation of soluble polyimide is the same as Example 1
不可溶性聚醯胺酸溶液之製作 Preparation of insoluble polyamine solution
將8.787克PDA加入410克的DMAc中攪拌混合,待PDA溶 解完成後添加15.040克的PMDA,攪拌反應60分鐘後添加30.218克的ODA,待其溶解完成後添加1.366克的BPDA,待其溶解完成後緩慢的添加33.575克的PMDA,並將溫度控制於25℃,攪拌反應兩小時後使用微量的PMDA進行黏度調整,最終得到固體含量18%,且黏度207,000cps之不可溶性聚醯胺酸溶液。 Add 8.787g of PDA to 410g of DMAc and stir to mix. After PDA is dissolved, add 15.040g of PMDA. Stir for 60 minutes and then add 30.218g of ODA. After it is dissolved, add 1.366g of BPDA. After it is dissolved, slowly add 33.575g of PMDA. Keep the temperature at 25℃. After stirring for two hours, use a small amount of PMDA to adjust the viscosity. Finally, an insoluble polyamide solution with a solid content of 18% and a viscosity of 207,000cps is obtained.
碳黑漿料之製作同實施例1 The preparation of carbon black slurry is the same as Example 1
消光聚醯亞胺膜之製作 Preparation of matte polyimide film
將40克的不可溶性聚醯胺酸溶液、1.333克之可溶性聚醯亞胺與2.844克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.83毫升的AA稀釋液與4.15毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 After 40 g of insoluble polyamide solution, 1.333 g of soluble polyimide and 2.844 g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.83 ml of AA dilution and 4.15 ml of AP dilution were added respectively. After uniform mixing, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300 μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm Immerse the glass substrate in water to peel off the matte polyimide film from the glass substrate. The film thickness is 15μm.
【實施例7】[Example 7]
可溶性聚醯亞胺之製作 Preparation of soluble polyimide
將10.472克TFMB加入75克的DMAc中,攪拌混合,待TFMB溶解完成後添加14.528克的6FDA,並將溫度控制於25℃,最終得到固體含量25%之聚醯胺酸溶液 Add 10.472g of TFMB to 75g of DMAc, stir and mix, add 14.528g of 6FDA after TFMB is dissolved, and control the temperature at 25℃ to finally obtain a polyamine solution with a solid content of 25%
將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至260℃烘烤20分鐘,得到可溶性聚醯亞胺。 Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 260℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain soluble polyimide.
不可溶性聚醯胺酸溶液之製作同實施例1 The preparation of insoluble polyamine solution is the same as Example 1
【00100】碳黑漿料之製作同實施例1 [00100] Preparation of carbon black slurry is the same as in Example 1
【00101】消光聚醯亞胺膜之製作同實施例1 【00101】The preparation of matte polyimide film is the same as Example 1
【實施例8】[Example 8]
【00102】可溶性聚醯亞胺之製作 【00102】Preparation of soluble polyimide
【00103】將12.501克TFMB加入75克的DMAc中,攪拌混合,待TFMB溶解完成後添加3.828克的CBDA,待CBDA溶解後加入8.671克的6FDA,並將溫度控制於25℃,最終得到固體含量25%之聚醯胺酸溶液。 【00103】Add 12.501 g of TFMB to 75 g of DMAc, stir and mix, add 3.828 g of CBDA after TFMB is dissolved, add 8.671 g of 6FDA after CBDA is dissolved, and control the temperature at 25°C to finally obtain a polyamine solution with a solid content of 25%.
【00104】將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至260℃烘烤20分鐘,得到可溶性聚醯亞胺。 【00104】Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 260℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain soluble polyimide.
【00105】不可溶性聚醯胺酸溶液之製作同實施例1 [00105] The preparation of insoluble polyamine solution is the same as in Example 1
【00106】碳黑漿料之製作同實施例1 [00106] Preparation of carbon black slurry is the same as in Example 1
【00107】消光聚醯亞胺膜之製作同實施例1 【00107】The preparation of matte polyimide film is the same as Example 1
【實施例9】[Example 9]
【00108】可溶性聚醯亞胺之製作 【00108】Preparation of soluble polyimide
【00109】將12.332克m-BAPS加入75克的DMAc中,攪拌混合,待m-BAPS溶解完成後添加12.668克的6FDA,並將溫度控制於25℃,最終得到固體含量25%之聚醯胺酸溶液。 【00109】Add 12.332g of m-BAPS to 75g of DMAc, stir and mix, add 12.668g of 6FDA after m-BAPS is dissolved, and control the temperature at 25°C to finally obtain a polyamide solution with a solid content of 25%.
【00110】將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至260℃烘烤20分鐘,得到可溶性聚醯亞胺。 【00110】Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 260℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain soluble polyimide.
【00111】不可溶性聚醯胺酸溶液之製作同實施例1 [00111] The preparation of insoluble polyamine solution is the same as in Example 1
【00112】碳黑漿料之製作同實施例1 【00112】The preparation of carbon black slurry is the same as in Example 1
【00113】消光聚醯亞胺膜之製作同實施例1 【00113】The preparation of matte polyimide film is the same as Example 1
【實施例10】[Example 10]
【00114】可溶性聚醯亞胺之製作 【00114】Preparation of soluble polyimide
【00115】將6.946克3,4ODA加入75克的DMAc中,攪拌混合,待3,4ODA溶解完成後添加18.054克的BPADA,並將溫度控制於25℃,最終得到固體含量25%之聚醯胺酸溶液。 【00115】Add 6.946g of 3,4ODA to 75g of DMAc, stir and mix, add 18.054g of BPADA after 3,4ODA is dissolved, and control the temperature at 25℃ to finally obtain a polyamine solution with a solid content of 25%.
【00116】將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至260℃烘烤20分鐘,得到可溶性聚醯亞胺。 【00116】Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 260℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain soluble polyimide.
【00117】不可溶性聚醯胺酸溶液之製作同實施例1 [00117] The preparation of insoluble polyamine solution is the same as in Example 1
【00118】碳黑漿料之製作同實施例1 [00118] Preparation of carbon black slurry is the same as in Example 1
【00119】消光聚醯亞胺膜之製作同實施例1 【00119】The preparation of matte polyimide film is the same as Example 1
【比較例1】【Comparison Example 1】
【00120】可溶性聚醯亞胺之製作 【00120】Preparation of soluble polyimide
【00121】將8.615克ODA加入82克的DMAc中,攪拌混合,待ODA溶解完成後添加9.338克的PMDA,並將溫度控制於25℃,最終得到固體含量18%之聚醯胺酸溶液。 【00121】Add 8.615g of ODA to 82g of DMAc, stir and mix, add 9.338g of PMDA after ODA is dissolved, and control the temperature at 25°C to finally obtain a polyamine solution with a solid content of 18%.
【00122】將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘,得到聚醯亞胺。 【00122】Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 350℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain polyimide.
【00123】將上述完成之聚醯亞胺做溶解度測試,發現其聚醯亞胺無法溶解在DMAc中,故無法進行後續步驟。 【00123】The solubility test of the polyimide completed above showed that the polyimide could not be dissolved in DMAc, so the subsequent steps could not be carried out.
【比較例2】【Comparison Example 2】
【00124】可溶性聚醯亞胺之製作 【00124】Preparation of soluble polyimide
【00125】將1.764克PDA加入82克的DMAc中,攪拌混合,待PDA溶解完成後添加6.067克的ODA,待ODA溶解後加入10.016克的PMDA,並將溫度控制於25℃,最終得到固體含量18%之聚醯胺酸溶 液。 【00125】Add 1.764 g of PDA to 82 g of DMAc, stir and mix, add 6.067 g of ODA after PDA is dissolved, add 10.016 g of PMDA after ODA is dissolved, and control the temperature at 25°C to finally obtain a polyamide solution with a solid content of 18%.
【00126】將聚醯胺酸溶液倒在玻璃基板上使用900μm間隙之刮刀進行塗佈,塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘,得到聚醯亞胺膜。 【00126】Pour the polyamide solution onto the glass substrate and apply it using a scraper with a gap of 900μm. The applied sample is placed in an oven at 80℃ for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, then heated to 350℃ at a rate of 2.0℃/min and baked for 20 minutes to obtain a polyimide film.
【00127】將上述完成之聚醯亞胺做溶解度測試,發現其聚醯亞胺無法溶解在DMAc中,故無法進行後續步驟。 【00127】The solubility test of the polyimide completed above showed that the polyimide could not be dissolved in DMAc, so the subsequent steps could not be carried out.
【比較例3】【Comparison Example 3】
【00128】可溶性聚醯亞胺之製作同實施例1 [00128] The preparation of soluble polyimide is the same as Example 1
【00129】不可溶性聚醯胺酸溶液之製作同實施例1 [00129] The preparation of insoluble polyamine solution is the same as in Example 1
【00130】消光聚醯亞胺膜之製作 【00130】Preparation of matte polyimide film
【00131】將40克的不可溶性聚醯胺酸溶液、0.1532克之可溶性聚醯亞胺攪拌與2.451克的碳黑漿料均勻後,將AA與DMAc以5比1之重量比進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 【00131】40g of insoluble polyamide solution and 0.1532g of soluble polyimide were mixed with 2.451g of carbon black slurry, and then AA and DMAc were diluted at a weight ratio of 5:1, and AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85ml of AA dilution and 4.17ml of AP dilution were added respectively. After uniform stirring, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
【00132】將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 【00132】The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【比較例4】【Comparison Example 4】
【00133】可溶性聚醯亞胺之製作同實施例1 [00133] Preparation of soluble polyimide is the same as Example 1
【00134】不可溶性聚醯胺酸溶液之製作同實施例1 [00134] The preparation of insoluble polyamine solution is the same as in Example 1
【00135】消光聚醯亞胺膜之製作 【00135】Preparation of matte polyimide film
【00136】將40克的不可溶性聚醯胺酸溶液、3.2727克之可溶性聚醯亞胺與3.491克的碳黑漿料攪拌均勻後,將AA與DMAc以5比1之重量比 進行稀釋,再將AP與DMAc以1比1之重量比進行稀釋之後分別添加6.85毫升的AA稀釋液與4.17毫升的AP稀釋液。在均勻攪拌後使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用300μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 【00136】After 40g of insoluble polyamide solution, 3.2727g of soluble polyimide and 3.491g of carbon black slurry were mixed evenly, AA and DMAc were diluted at a weight ratio of 5:1, AP and DMAc were diluted at a weight ratio of 1:1, and then 6.85ml of AA dilution and 4.17ml of AP dilution were added respectively. After uniform mixing, a centrifugal degasser was used for degassing, and the degassing solution was poured onto a glass substrate and coated using a scraper with a gap of 300μm. Place the coated sample in an oven at 80℃ for 20 minutes, then heat it up to 170℃ at a rate of 1.8℃/min and bake it for 20 minutes, then heat it up to 350℃ at a rate of 2.0℃/min and bake it for 20 minutes to form a matte polyimide film.
【00137】將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 [00137] The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15μm.
【比較例5】【Comparison Example 5】
【00138】可溶性聚醯亞胺之製作同實施例1 [00138] Preparation of soluble polyimide is the same as Example 1
【00139】不可溶性聚醯胺酸溶液之製作同實施例1 [00139] The preparation of insoluble polyamine solution is the same as in Example 1
【00140】消光聚醯亞胺膜之製作 【00140】Preparation of matte polyimide film
【00141】將40克的聚醯胺酸溶液、7.8261克之可溶性聚醯亞胺與5.009克的碳黑漿料攪拌均勻後,使用離心脫泡機進行脫泡,將脫泡後的溶液倒在玻璃基板上使用200μm間隙之刮刀進行塗佈。將塗佈完成之樣品置放於80℃烘箱烘烤20分鐘,再以1.8℃/min的速度升溫至170℃烘烤20分鐘後,再以2.0℃/min的速度升溫至350℃烘烤20分鐘形成消光聚醯亞胺膜。 【00141】After 40g of polyamide solution, 7.8261g of soluble polyimide and 5.009g of carbon black slurry were mixed evenly, defoamed using a centrifugal defoamer, and the defoamed solution was poured onto a glass substrate and coated using a scraper with a gap of 200μm. The coated sample was placed in an 80℃ oven for 20 minutes, then heated to 170℃ at a rate of 1.8℃/min and baked for 20 minutes, and then heated to 350℃ at a rate of 2.0℃/min and baked for 20 minutes to form a matte polyimide film.
【00142】將玻璃基板浸漬於水中,使消光聚醯亞胺膜從玻璃基板剝離上剝離,該膜厚度為15μm。 [00142] The glass substrate was immersed in water to peel off the matte polyimide film from the glass substrate. The film thickness was 15 μm.
【00143】將實施例與比較例結果整裡如表一所示。 [00143] The results of the embodiment and the comparative example are summarized in Table 1.
【00144】由實施例與比較例1、2中顯示:選取溶解度良好的可溶性聚醯亞胺添加至不可溶聚醯胺酸溶液中,經化學環化方式製膜後可得到具有低光澤度之聚醯亞胺膜。 【00144】It is shown in the embodiment and comparative examples 1 and 2 that a soluble polyimide with good solubility is selected and added to an insoluble polyamide solution, and a polyimide film with low gloss can be obtained after film formation by chemical cyclization.
【00145】如實施例1~4所示,在特定範圍內可溶性聚醯亞胺添加比例越高,其光澤度越低,反之,若超過特定範圍,其光澤度反而增加。 [00145] As shown in Examples 1 to 4, the higher the proportion of soluble polyimide added within a specific range, the lower the glossiness. On the contrary, if it exceeds the specific range, the glossiness increases.
【00146】上述特定實施例之內容係為了詳細說明本發明,然而,該等實施例係僅用於說明,並非意欲限制本發明。熟習本領域之技藝者可理解,在不悖離後附申請專利範圍所界定之範疇下針對本發明,所進行之各種變化或修改係落入本發明之一部分。 [00146] The contents of the above specific embodiments are for the purpose of describing the present invention in detail. However, such embodiments are for illustrative purposes only and are not intended to limit the present invention. A person skilled in the art can understand that various changes or modifications made to the present invention without departing from the scope defined by the scope of the attached patent application are part of the present invention.
S1:提供一不可溶性聚醯胺酸溶液 S1: Provide an insoluble polyamine solution
S2:提供一可溶性聚醯亞胺 S2: Provide a soluble polyimide
S3:形成一聚醯胺酸混合溶液 S3: Form a polyamine mixed solution
S4:形成一聚醯亞胺前驅物混合液 S4: Forming a polyimide precursor mixture
S5:形成一消光聚醯亞胺膜 S5: Forming a matte polyimide film
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