TWI869110B - Fan-out type stacked packaging body preparation method and equipment thereof - Google Patents
Fan-out type stacked packaging body preparation method and equipment thereof Download PDFInfo
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Abstract
Description
本發明涉及半導體技術領域,尤其涉及扇出型疊層封裝體、其製備方法及設備。The present invention relates to the field of semiconductor technology, and in particular to a fan-out type stacked package, a preparation method and equipment thereof.
在邏輯電路和記憶體集成領域,封裝體疊層(Package on Package,PoP)已經成為業界的首選,主要用於製造高端可擕式設備和智慧手機使用的先進移動通訊平臺。低功率記憶體記憶體封裝由多個記憶體晶片堆疊,通過引線鍵合(Wire Bonding,WB)作為互連,主要應用于智慧手機中封裝體疊層的上層,或者直接焊在手提電腦的主機板上。In the field of logic circuit and memory integration, package on package (PoP) has become the industry's first choice, mainly used to manufacture advanced mobile communication platforms used in high-end portable devices and smartphones. Low-power memory memory packaging consists of multiple memory chips stacked together and interconnected by wire bonding (WB). It is mainly used in the upper layer of the package stack in smartphones, or directly soldered to the motherboard of laptops.
相關技術中,低功率記憶體存儲技術是第五代低功耗雙數據速率記憶體標準(Low Power Double Data Rate 5X,LPDDR5X),其最大記憶體速度為8.5 Gbps;未來的第六代低功耗雙數據速率記憶體標準(Low Power Double Data Rate 6X,LPDDR6X),預計最大記憶體速度為17.0 Gbps,在這個17.0 Gbps記憶體高速運算速度下,由於信號完整性(Signal Integrity,SI)和電源完整性(Power Integrity,PI)的考慮,以引線鍵合(Wire Bonding,WB)作為記憶體堆疊的互連是不可持續的,由於金屬引線較長且直徑小,其阻抗也較高,導致電性能較差,信號容易失真且傳輸耗時長;矽通孔技術(Through -Silicon-Via,TSV)通過垂直互連減小互連長度,減小信號延遲,具有良好的電性能,降低電容/電感,實現晶片間的低功耗和高速通訊,具有更大的空間效率和更高的互連密度,但工藝成本較高。Among the related technologies, low-power memory storage technology is the fifth-generation low-power double data rate memory standard (Low Power Double Data Rate 5X, LPDDR5X), with a maximum memory speed of 8.5 Gbps; the future sixth-generation low-power double data rate memory standard (Low Power Double Data Rate 6X, LPDDR6X), is expected to have a maximum memory speed of 17.0 Gbps. At this 17.0 Gbps memory high-speed operation speed, due to the consideration of signal integrity (SI) and power integrity (PI), the wire bonding (Wire bonding) is used. Bonding (WB) as the interconnection of memory stack is not sustainable. Since the metal lead is long and has a small diameter, its impedance is also high, resulting in poor electrical performance, easy signal distortion and long transmission time. Through-Silicon-Via (TSV) technology reduces the interconnection length and signal delay through vertical interconnection, has good electrical performance, reduces capacitance/inductance, achieves low power consumption and high-speed communication between chips, has greater space efficiency and higher interconnection density, but has a high process cost.
同樣在電腦伺服器領域,隨著計算能力的提升,對記憶體容量的需求也越來越高,第四/五代雙倍數據率同步動態隨機存取記憶體(Double Data Rate Fourth/Fifth Generation Synchronous Dynamic Random Access Memory,DDR4/5 SDRAM)堆疊是解決記憶體容量需求的路徑,現有兩種方案:一是DDR4/5記憶體記憶體封裝由多個記憶體晶片堆疊,通過引線鍵合作為互連;二是DDR4/5記憶體記憶體封裝由多個記憶體晶片堆疊,通過矽通孔技術作為互連。這兩種方案有也存在上述同樣的術問題,即引線鍵合有電性能較差,矽通孔有工藝成本高的技術問題。Similarly, in the field of computer servers, with the improvement of computing power, the demand for memory capacity is also increasing. The fourth/fifth generation double data rate synchronous dynamic random access memory (Double Data Rate Fourth/Fifth Generation Synchronous Dynamic Random Access Memory, DDR4/5 SDRAM) stacking is a way to solve the memory capacity demand. There are two solutions: one is that the DDR4/5 memory package consists of multiple memory chips stacked and interconnected through lead bonding; the other is that the DDR4/5 memory package consists of multiple memory chips stacked and interconnected through silicon via technology. These two solutions also have the same technical problems as mentioned above, that is, the wire bonding has poor electrical performance and the through silicon via has the technical problem of high process cost.
為了解決上述技術問題或者至少部分地解決上述技術問題,本發明提供了一種扇出型疊層封裝體、其製備方法及設備。In order to solve the above technical problem or at least partially solve the above technical problem, the present invention provides a fan-out type stacked package, a preparation method and an apparatus thereof.
第一方面,本發明提供了一種扇出型疊層封裝體,包括:至少兩個預封裝體;每個所述預封裝體至少包括晶片、第一重佈線層和第一連接體;In a first aspect, the present invention provides a fan-out stacked package, comprising: at least two pre-packages; each of the pre-packages at least comprises a chip, a first redistribution layer and a first connector;
所述至少兩個預封裝體疊層互連,相鄰兩個所述預封裝體中一個所述預封裝體的有源面和另一個所述預封裝體的無源面相對,其中一個所述預封裝體的第一連接體與另一個所述預封裝體的第一重佈線層電連接;The at least two pre-package stacks are interconnected, the active surface of one of the two adjacent pre-packages is opposite to the passive surface of the other pre-package, and the first connector of one of the pre-packages is electrically connected to the first redistribution layer of the other pre-package;
其中,在疊層互連方向上,所述第一重佈線層位於所述晶片的有源面一側,所述第一連接體與所述晶片位於所述第一重佈線層的同一側;在第一預設方向上,所述第一連接體位於晶片的至少一側,所述第一連接體通過所述第一重佈線層與所述晶片電連接;Wherein, in the stacking interconnection direction, the first redistribution wiring layer is located on one side of the active surface of the chip, and the first connector and the chip are located on the same side of the first redistribution wiring layer; in the first preset direction, the first connector is located on at least one side of the chip, and the first connector is electrically connected to the chip through the first redistribution wiring layer;
所述預封裝體包括一個第一預封裝體和至少一個第二預封裝體;The pre-package body includes a first pre-package body and at least one second pre-package body;
所述第一預封裝體位於所述扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向上,所述第一預封裝體的長度大於第二預封裝體的長度,所述第一預設方向為垂直於疊層互連方向的任一方向。The first pre-package is located at the outermost side of the fan-out stack package and is used to be electrically connected to other components; in a first preset direction, the length of the first pre-package is greater than the length of the second pre-package, and the first preset direction is any direction perpendicular to the stack interconnection direction.
可選地,所述預封裝體還包括:預封裝層,所述預封裝層包覆所述晶片和所述第一連接體;所述第一連接體包括第一導體柱;Optionally, the pre-package further comprises: a pre-package layer, the pre-package layer covers the chip and the first connector; the first connector comprises a first conductive column;
所述第一導體柱填充並貫穿所述預封裝層,連接該所述預封裝體的第一重佈線層。The first conductive column fills and penetrates the pre-package layer and is connected to the first redistribution layer of the pre-package body.
可選地所述第二預封裝體的第一連接體還包括金屬凸塊;Optionally, the first connector of the second pre-package further comprises a metal bump;
所述金屬凸塊與所述第一導體柱電連接,並暴露在所述預封裝層的表面外側;所述金屬凸塊與相鄰的預封裝體的第一重佈線層電連接。The metal bump is electrically connected to the first conductive column and exposed outside the surface of the pre-package layer; the metal bump is electrically connected to the first redistribution layer of the adjacent pre-package body.
可選地,所述第一預封裝體還包括第二重佈線層和第二連接體;Optionally, the first pre-package further comprises a second redistribution layer and a second connector;
所述第二重佈線層位於所述晶片和所述第一導體柱背離所述第一重佈線層的一側,所述第二連接體位於所述第二重佈線層背離所述晶片和所述第一導體柱的一側,所述第二重佈線層與所述第一導體柱和所述第二連接體電連接,所述第二連接體用於外連其他元器件。The second redistribution wiring layer is located on a side of the chip and the first conductive column away from the first redistribution wiring layer, the second connector is located on a side of the second redistribution wiring layer away from the chip and the first conductive column, the second redistribution wiring layer is electrically connected to the first conductive column and the second connector, and the second connector is used to connect other components externally.
可選地,所述第二連接體設置為第二導體柱和焊球中的至少一種。Optionally, the second connecting body is configured as at least one of a second conductive column and a solder ball.
可選地,所述扇出型疊層封裝體還包括:封裝層,Optionally, the fan-out stacked package further comprises: a packaging layer,
所述封裝層位於所述第一預封裝體朝向所述第二預封裝體的一側,所述封裝層包覆所述第一預封裝體朝向所述第二預封裝體的表面以及所述第二預封裝體。The packaging layer is located on a side of the first pre-package body facing the second pre-package body, and the packaging layer covers the surface of the first pre-package body facing the second pre-package body and the second pre-package body.
可選地,所述預封裝體還包括:鍵合焊盤;Optionally, the pre-package further comprises: a bonding pad;
所述鍵合焊盤位於所述晶片的有源面一側,所述鍵合焊盤分佈在所述晶片靠近所述第一連接體的區域,所述鍵合焊盤通過所述第一重佈線層與所述第一連接體電連接。The bonding pad is located on one side of the active surface of the chip. The bonding pad is distributed in a region of the chip close to the first connector. The bonding pad is electrically connected to the first connector through the first redistribution layer.
可選地,所述晶片包括存儲晶片、計算晶片、通信晶片、感知晶片和能源晶片中的至少一種。Optionally, the chip includes at least one of a storage chip, a computing chip, a communication chip, a sensing chip and an energy chip.
可選地,相鄰兩個所述預封裝體中第一連接體的設置位置一致。Optionally, the first connectors in two adjacent pre-packaged packages are disposed at the same position.
第二方面,本發明還提供了一種扇出型疊層封裝體的製備方法,包括:In a second aspect, the present invention also provides a method for preparing a fan-out stacked package, comprising:
形成至少兩個預封裝體;所述預封裝體包括晶片、第一重佈線層和第一連接體;Forming at least two pre-packages; the pre-packages include a chip, a first redistribution layer and a first connector;
將所述預封裝體疊層互連,相鄰兩個所述預封裝體中一個所述預封裝體的有源面和另一個所述預封裝體的無源面相對,其中一個所述預封裝體的第一連接體與另一個所述預封裝體的第一重佈線層電連接;The pre-package stacks are interconnected, wherein the active surface of one of the two adjacent pre-packages faces the passive surface of the other pre-package, and the first connector of one of the pre-packages is electrically connected to the first redistribution layer of the other pre-package;
其中,在疊層互連方向上,所述第一重佈線層位於所述晶片的有源面一側,所述第一連接體與所述晶片位於所述第一重佈線層的同一側;在第一預設方向上,所述第一連接體位於晶片的至少一側,所述第一連接體通過所述第一重佈線層與所述晶片電連接;Wherein, in the stacking interconnection direction, the first redistribution wiring layer is located on one side of the active surface of the chip, and the first connector and the chip are located on the same side of the first redistribution wiring layer; in the first preset direction, the first connector is located on at least one side of the chip, and the first connector is electrically connected to the chip through the first redistribution wiring layer;
所述預封裝體包括一個第一預封裝體和至少一個第二預封裝體;所述第一預封裝體位於所述扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向上,所述第一預封裝體的長度大於第二預封裝體的長度,所述第一預設方向為垂直於疊層互連方向的任一方向。The pre-package includes a first pre-package and at least one second pre-package; the first pre-package is located at the outermost side of the fan-out stack package and is used to be electrically connected to other components; in a first preset direction, the length of the first pre-package is greater than the length of the second pre-package, and the first preset direction is any direction perpendicular to the stack interconnection direction.
可選地,形成所述預封裝體,包括:Optionally, forming the pre-package includes:
提供第一載板;Providing a first carrier board;
在所述第一載板的一側形成第一導體柱;forming a first conductive column on one side of the first carrier;
提供至少一個晶片;Providing at least one chip;
將所述晶片的有源面與所述第一載板貼附;所述晶片和所述第一導體柱位於所述第一載板的同一側;The active surface of the chip is attached to the first carrier; the chip and the first conductive pillar are located on the same side of the first carrier;
形成預封裝層,所述預封裝層包覆所述晶片、所述第一導體柱以及所述第一載板朝向所述晶片和所述第一導體柱的表面,所述第一導體柱填充並貫穿所述預封裝層;forming a pre-packaging layer, wherein the pre-packaging layer covers the chip, the first conductive pillar, and the surface of the first carrier facing the chip and the first conductive pillar, and the first conductive pillar fills and penetrates the pre-packaging layer;
提供第二載板並將所述第二載板貼附在所述預封裝層背離所述第一載板的一側;Providing a second carrier and attaching the second carrier to a side of the pre-packaging layer facing away from the first carrier;
移除所述第一載板,在所述晶片和所述第一導體柱背離所述第二載板的一側形成第一重佈線層,所述第一重佈線層與所述晶片和所述第一導體柱電連接。The first carrier is removed, and a first redistribution wiring layer is formed on a side of the chip and the first conductive column facing away from the second carrier, wherein the first redistribution wiring layer is electrically connected to the chip and the first conductive column.
可選地,形成第二預封裝體,還包括:Optionally, forming the second pre-package further comprises:
提供第三載板並將所述第三載板貼附在所述第一重佈線層背離所晶片和所述第一導體柱的一側;Providing a third carrier and attaching the third carrier to a side of the first redistribution layer away from the chip and the first conductive column;
移除所述第二載板,在所述第一導體柱背離所述第三載板的一側形成金屬凸塊,所述金屬凸塊與所述第一導體柱電連接,並暴露在所述預封裝層的表面外側。The second carrier is removed, and a metal bump is formed on a side of the first conductor column away from the third carrier. The metal bump is electrically connected to the first conductor column and exposed outside the surface of the pre-packaging layer.
可選地,所述將所述預封裝體疊層互連之後,所述製備方法還包括:Optionally, after interconnecting the pre-package stacks, the preparation method further comprises:
形成封裝層於所述第一預封裝體朝向所述第二預封裝體的一側;所述封裝層包覆所述第一預封裝體朝向所述第二預封裝體的表面以及所述第二預封裝體。A packaging layer is formed on a side of the first pre-package body facing the second pre-package body; the packaging layer covers the surface of the first pre-package body facing the second pre-package body and the second pre-package body.
可選地,所述製備方法還包括:Optionally, the preparation method further comprises:
移除所述第一預封裝體背離所述第二預封裝體一側的第二載板;removing the second carrier board on a side of the first pre-package body away from the second pre-package body;
在所述晶片和所述第一導體柱背離所述第一重佈線層的一側形成第二重佈線層;forming a second redistribution layer on a side of the chip and the first conductive pillar away from the first redistribution layer;
在所述第二重佈線層背離所述晶片和所述第一導體柱的一側形成第二連接體;forming a second connector on a side of the second redistribution layer away from the chip and the first conductive column;
其中,所述第二重佈線層與所述第一連接體和所述第二連接體電連接,所述第二連接體用於外連其他元器件。The second redistribution layer is electrically connected to the first connector and the second connector, and the second connector is used to connect to other components.
第三方面,本發明還提供了一種電子設備,包括:上述任一種扇出型疊層封裝體。In a third aspect, the present invention further provides an electronic device, comprising: any one of the above-mentioned fan-out stacked packages.
本發明提供的技術方案與現有技術相比具有如下優點:The technical solution provided by the present invention has the following advantages compared with the prior art:
本發明提供的扇出型疊層封裝體、其製備方法及設備,該扇出型疊層封裝體包括:至少兩個預封裝體;每個預封裝體包括晶片、第一重佈線層和第一連接體;預封裝體疊層互連,相鄰兩個預封裝體中一個預封裝體的有源面和另一個預封裝體的無源面相對,其中一個預封裝體的第一連接體與另一個預封裝體的第一重佈線層電連接;其中,在疊層互連方向上,第一重佈線層位於晶片的有源面一側,第一連接體與晶片位於第一重佈線層的同一側;在第一預設方向上,第一連接體位於晶片的至少一側,第一連接體通過第一重佈線層與晶片電連接;預封裝體包括一個第一預封裝體和至少一個第二預封裝體;第一預封裝體位於扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向上,第一預封裝體的長度大於第二預封裝體的長度,第一預設方向為垂直於疊層互連方向的任一方向。由此,通過第一連接體和第一重佈線層實現晶片的疊層互連,縮短了電互連的長度,具有較高的電性能,連接可靠性和信號傳送速率得到改善,且不需穿孔和連接基板,有利於降低成本。The fan-out type stacked package, its preparation method and equipment provided by the present invention, the fan-out type stacked package comprises: at least two pre-packages; each pre-package comprises a chip, a first redistribution layer and a first connector; the pre-package stacks are interconnected, the active surface of one pre-package and the passive surface of the other pre-package of the two adjacent pre-packages are opposite, and the first connector of one pre-package is electrically connected to the first redistribution layer of the other pre-package; wherein, in the direction of stack interconnection, the first redistribution layer is located on the active surface side of the chip, and the first connector is located on the passive surface side of the chip. A connector and a chip are located on the same side of a first redistribution layer; in a first preset direction, the first connector is located on at least one side of the chip, and the first connector is electrically connected to the chip through the first redistribution layer; the pre-package includes a first pre-package and at least one second pre-package; the first pre-package is located at the outermost side of the fan-out stacked package, and is used to be electrically connected to other components; in the first preset direction, the length of the first pre-package is greater than the length of the second pre-package, and the first preset direction is any direction perpendicular to the stacked interconnection direction. Thus, the stacked interconnection of the chip is realized through the first connector and the first redistribution layer, the length of the electrical interconnection is shortened, the electrical performance is higher, the connection reliability and the signal transmission rate are improved, and no perforation and substrate connection are required, which is conducive to reducing costs.
為了能夠更清楚地理解本發明的上述目的、特徵和優點,下面將對本發明的方案進行進一步描述。需要說明的是,在不衝突的情況下,本發明的實施例及實施例中的特徵可以相互組合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the scheme of the present invention will be further described below. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
在下面的描述中闡述了很多具體細節以便於充分理解本發明,但本發明還可以採用其他不同於在此描述的方式來實施;顯然,說明書中的實施例只是本發明的一部分實施例,而不是全部的實施例。In the following description, many specific details are described to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present invention, rather than all the embodiments.
針對背景技術部分提出的問題,本發明實施例提供了扇出型疊層封裝體、其製備方法及設備,該扇出型疊層封裝體包括:至少兩個預封裝體;每個預封裝體包括晶片、第一重佈線層和第一連接體;預封裝體疊層互連,相鄰兩個預封裝體中一個預封裝體的有源面和另一個預封裝體的無源面相對,其中一個預封裝體的第一連接體與另一個預封裝體的第一重佈線層電連接;其中,在疊層互連方向上,第一重佈線層位於晶片的有源面一側,第一連接體與晶片位於第一重佈線層的同一側;在第一預設方向上,第一連接體位於晶片的至少一側,第一連接體通過第一重佈線層與晶片電連接;預封裝體包括一個第一預封裝體和至少一個第二預封裝體;第一預封裝體位於扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向上,第一預封裝體的長度大於第二預封裝體的長度,第一預設方向為垂直於疊層互連方向的任一方向。由此,通過第一連接體和第一重佈線層實現晶片的疊層互連,縮短了電互連的長度,具有較高的電性能,連接可靠性和信號傳送速率得到改善,且不需穿孔和連接基板,有利於降低成本。In view of the problems raised in the background technology section, the embodiments of the present invention provide a fan-out type stacked package, a preparation method and an apparatus thereof, wherein the fan-out type stacked package comprises: at least two pre-packages; each pre-package comprises a chip, a first redistribution layer and a first connector; the pre-package stacks are interconnected, the active surface of one pre-package and the passive surface of the other pre-package of the two adjacent pre-packages are opposite, the first connector of one pre-package is electrically connected to the first redistribution layer of the other pre-package; wherein, in the direction of stack interconnection, the first redistribution layer is located at the chip; The first connector and the chip are located on the same side of the first redistribution layer on the active surface side of the chip; in a first preset direction, the first connector is located on at least one side of the chip, and the first connector is electrically connected to the chip through the first redistribution layer; the pre-package includes a first pre-package and at least one second pre-package; the first pre-package is located at the outermost side of the fan-out stacked package, and is used to be electrically connected to other components; in the first preset direction, the length of the first pre-package is greater than the length of the second pre-package, and the first preset direction is any direction perpendicular to the stacking interconnection direction. Thus, the stacked interconnection of the chips is realized through the first connector and the first redistribution layer, the length of the electrical interconnection is shortened, higher electrical performance is achieved, connection reliability and signal transmission rate are improved, and no perforation and connection substrate are required, which is conducive to reducing costs.
下面結合圖1-圖19,對本發明實施例提供的扇出型疊層封裝體、其製備方法及設備進行示例性說明。The fan-out stacked package, its preparation method and equipment provided by the embodiment of the present invention are exemplarily described below with reference to FIGS. 1 to 19 .
本發明實施例提供了一種疊層封裝體,如圖1-2所示,圖1為本發明實施例提供的一種疊層封裝體的結構示意圖,圖2為本發明實施例提供的另一種疊層封裝體的結構示意圖。參照圖1-2,該扇出型疊層封裝體100包括:至少兩個預封裝體10;每個預封裝體10至少包括晶片11、第一重佈線層12和第一連接體13;至少兩個預封裝體10疊層互連,相鄰兩個預封裝體10中一個預封裝體10的有源面和另一個預封裝體10的無源面相對,其中一個預封裝體10的第一連接體13與另一個預封裝體10的第一重佈線層12電連接;其中,在疊層互連方向上,第一重佈線層12位於晶片11的有源面一側,第一連接體13與晶片11位於第一重佈線層12的同一側;在第一預設方向X上,第一連接體13位於晶片11的至少一側,第一連接體13通過第一重佈線層12與晶片11電連接;預封裝體10包括一個第一預封裝體和至少一個第二預封裝體;第一預封裝體位於扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向X上,第一預封裝體的長度大於第二預封裝體的長度,第一預設方向X為垂直於疊層互連方向的任一方向。An embodiment of the present invention provides a stacked package, as shown in FIGS. 1-2 , wherein FIG. 1 is a schematic diagram of the structure of a stacked package provided by an embodiment of the present invention, and FIG. 2 is a schematic diagram of the structure of another stacked package provided by an embodiment of the present invention. 1-2, the fan-out stacked package 100 includes: at least two pre-packages 10; each pre-package 10 includes at least a chip 11, a first redistribution layer 12 and a first connector 13; at least two pre-packages 10 are stacked and interconnected, and the active surface of one pre-package 10 and the passive surface of the other pre-package 10 of the two adjacent pre-packages 10 are opposite, and the first connector 13 of one pre-package 10 is electrically connected to the first redistribution layer 12 of the other pre-package 10; wherein, in the stacked interconnection direction, the first redistribution layer 12 is located on the active surface side of the chip 11, The first connector 13 and the chip 11 are located on the same side of the first redistribution layer 12; in the first preset direction X, the first connector 13 is located on at least one side of the chip 11, and the first connector 13 is electrically connected to the chip 11 through the first redistribution layer 12; the pre-package 10 includes a first pre-package and at least one second pre-package; the first pre-package is located at the outermost side of the fan-out stacked package, and is used to be electrically connected to other components; in the first preset direction X, the length of the first pre-package is greater than the length of the second pre-package, and the first preset direction X is any direction perpendicular to the stacking interconnection direction.
其中,晶片11包括但不限於存儲晶片、計算晶片、感知晶片、通信晶片、感知晶片和能源晶片,例如,動態隨機存取記憶體(Dynamic Random Access Memory,DRAM)晶片或雙倍速率動態隨機記憶體(Double Data Rate Dynamic Random Access Memory,DDR DRAM)。Among them, the
第一重佈線層12為金屬薄膜層,可利用電鍍或沉積工藝製備;金屬材料可選用銅、鋁、銀、金、鈦中的至少一種。第一連接體13在疊層互連方向的高度等於或大於晶片11的高度,如此設置,使得位於上層的預封裝體10的第一連接體13能夠與位於下層的預封裝體10的第一重佈線層12接觸,保證連接可靠。第一連接體13可設置金屬材料形成的金屬柱或金屬塊,比如銅柱、鋁柱和銀柱等,也可以是其他導電材料形成的柱狀體,在此不限定。第一連接體13與第一重佈線層12可設置為相同材料,二者也可以設置為不同材料,在此也不限定。The
其中,第一預封裝體為位於該扇出型疊層封裝體100中最底層的一個預封裝體,剩餘的其他預封裝體為第二預封裝體;如圖1-2所示,第一預設方向X垂直與疊層互連方向,第一預封裝體的長度大於第二預封裝體的長度;如此設置,在對該扇出型疊層封裝體進行整體封裝時,可以第一預封裝體朝向第二預封裝體的一側作為襯底,為封裝層提供支撐作用,而不需要連接基板。通過在第一預封裝體背離第二預封裝體的一側形成第二重佈線層15和第二連接體13,可將該扇出型疊層封裝體100與其他元器件電連接。The first pre-package is the bottommost pre-package in the fan-out stacked package 100, and the remaining pre-packages are second pre-packages; as shown in FIG1-2, the first preset direction X is perpendicular to the stacked interconnection direction, and the length of the first pre-package is greater than the length of the second pre-package; in this way, when the fan-out stacked package is packaged as a whole, the side of the first pre-package facing the second pre-package can be used as a backing to provide support for the package layer without the need for a connection substrate. By forming a second redistribution layer 15 and a
示例性地,如圖1所示,該扇出型疊層封裝體100包括四個疊層互連的預封裝體10,其中,位於該扇出型疊層封裝體100最底層的一個預封裝體10為第一預封裝體,剩餘其他預封裝體10為第二預封裝體;每個預封裝體10包括兩個晶片11、第一重佈線層12和第一連接體13;在疊層互連方向上,晶片11的有源面與第一重佈線層12電連接,在第一預設方向X上,第一連接體13位於晶片11的一側,第一連接體13與晶片11通過第一重佈線層12實現電連接;第一連接體13在兩個晶片11之間的區域分佈。在疊層互連方向上,相鄰的兩個預封裝體10中位於上層的預封裝體10的第一連接體13與位於其下層的預封裝體10的第一重佈線層12電連接,預封裝體10中晶片11的朝向第一重佈線層12的一側為有源面,背離重佈線層的一側為無源面,則位於上層的預封裝體10的無源面與位於下層的預封裝體10的有源面相對;通過第一連接體13和第一重佈線層12實現晶片的疊層互連,縮短了電互連的長度;在第一預設方向X上,第一預封裝體的長度大於第二預封裝體的長度,可以第一預封裝體作為襯底,在第一預封裝體朝向第二預封裝體的一側形成封裝層,而不需要連接基板,有利於降低成本。Exemplarily, as shown in FIG1 , the fan-out type stacked package 100 includes four stacked interconnected pre-packages 10, wherein the pre-package 10 located at the bottom layer of the fan-out type stacked package 100 is a first pre-package, and the remaining pre-packages 10 are second pre-packages; each pre-package 10 includes two
示例性地,如圖2所示,該扇出型疊層封裝體100包括四個疊層互連的預封裝體10,其中,位於該扇出型疊層封裝體100最底層的一個預封裝體10為第一預封裝體,剩餘其他預封裝體10為第二預封裝體;每個預封裝體10包括一個晶片11、第一重佈線層12和第一連接體13;在疊層互連方向上,晶片11的有源面與第一重佈線層12電連接,在第一預設方向X上,第一連接體13位於晶片11的兩側,第一連接體13與晶片11通過第一重佈線層12實現電連接;第一連接體13分佈在晶片11的兩側區域。在疊層互連方向上,相鄰的兩個預封裝體10中位於上層的預封裝體10的第一連接體13與位於下層的預封裝體10的第一重佈線層12電連接,預封裝體10中晶片11的朝向第一重佈線層12的一側為有源面,背離重佈線層的一側為無源面,則位於上層的預封裝體10的無源面與位於下層的預封裝體10的有源面相對;通過第一連接體13和第一重佈線層12實現晶片的疊層互連,縮短了電互連的長度;在第一預設方向X上,第一預封裝體的長度大於第二預封裝體的長度,可以第一預封裝體作為襯底,在第一預封裝體朝向第二預封裝體的一側形成封裝層,而不需要連接基板,有利於降低成本。Exemplarily, as shown in FIG2 , the fan-out type stacked package 100 includes four stacked interconnected pre-packages 10, wherein the pre-package 10 located at the bottom layer of the fan-out type stacked package 100 is a first pre-package, and the remaining pre-packages 10 are second pre-packages; each pre-package 10 includes a
其中,位於上層的預封裝體10的第一連接體13與位於其下層的預封裝體10的第一重佈線層12電連接,可採用本領域技術人員可知的所有金屬連接工藝進行連接,如壓力焊、電弧焊、氬弧焊、氣體保護電弧焊以及鐳射焊,在此不作限定。Among them, the
需要說明的是,圖1-2僅示例性地示出了該疊層封裝體100包括四個預封裝體10,圖1中每個預封裝體10包括兩個晶片11以及第一連接體13在兩個晶片11之間的區域分佈;圖2中每個預封裝體10包括一個晶片11以及第一連接體13在晶片11兩側分佈,但以上內容均不構成對本發明實施例提供的疊層封裝體的限定。在其他實施方式中,可根據疊層封裝體的需求設置預封裝體10的數量、每個預封裝體10中晶片11的數量以及第一連接體13的分佈區域,在此不限定。It should be noted that FIGS. 1-2 only exemplarily show that the stacked package 100 includes four pre-packages 10, and each pre-package 10 in FIG. 1 includes two
示例性地,如圖3-4所示,圖3為本發明實施例提供的一種第二預封裝體的結構示意圖,圖4為本發明實施例提供的一種第一預封裝體的結構示意圖;其中,第一預設方向X和第二預設方向Y均垂直於疊層互連方向。參照圖3-4,在第一預設方向X和第二預設方向Y上,第一預封裝體的長度大於第二預封裝體的長度;如此設置,在對該扇出型疊層封裝體進行整體封裝時,可以第一預封裝體朝向第二預封裝體的一側作為襯底,為封裝層提供支撐作用,而不需要連接基板。在垂直于疊層互連的任一方向上,第一預封裝體的長度等於封裝層的長度;例如,第一預封裝體在第一預設方向X上的長度為14mm,在第二預設方向Y上的長度為12.4mm。For example, as shown in Fig. 3-4, Fig. 3 is a schematic diagram of the structure of a second pre-package provided by an embodiment of the present invention, and Fig. 4 is a schematic diagram of the structure of a first pre-package provided by an embodiment of the present invention; wherein the first preset direction X and the second preset direction Y are both perpendicular to the stacking interconnection direction. Referring to Fig. 3-4, in the first preset direction X and the second preset direction Y, the length of the first pre-package is greater than the length of the second pre-package; in this way, when the fan-out stacking package is packaged as a whole, the side of the first pre-package facing the second pre-package can be used as a backing to provide support for the package layer without the need for a connection substrate. In any direction perpendicular to the interconnection of the stacked layers, the length of the first pre-package is equal to the length of the packaging layer; for example, the length of the first pre-package in the first preset direction X is 14 mm, and the length in the second preset direction Y is 12.4 mm.
能夠理解的是,圖4僅示例性地示出了第一預封裝體的尺寸為14mm×12.4mm,但並不構成對本發明實施例的限。在其他實施方式中,跟根據刪除性疊層封裝體的需求設置第一預封裝層的尺寸,例如針對單個DDR4 DRAM晶片,第一預封裝體的尺寸為7.5mm×11mm,針對單個DDR5 DRAM晶片,第一預封裝體的尺寸為9mm×11mm,在此不限定。It can be understood that FIG. 4 only shows that the size of the first pre-package is 14 mm×12.4 mm by way of example, but does not constitute a limitation on the embodiments of the present invention. In other embodiments, the size of the first pre-package layer is set according to the requirements of the removable stacking package, for example, for a single DDR4 DRAM chip, the size of the first pre-package is 7.5 mm×11 mm, and for a single DDR5 DRAM chip, the size of the first pre-package is 9 mm×11 mm, which is not limited here.
本發明實施例提供了一種扇出型疊層封裝體100,包括:至少兩個預封裝體10;每個預封裝體10包括晶片11、第一重佈線層12和第一連接體13;預封裝體10疊層互連,相鄰兩個預封裝體10中一個預封裝體10的有源面和另一個預封裝體10的無源面相對,其中一個預封裝體10的第一連接體13與另一個預封裝體10的第一重佈線層12電連接;其中,在疊層互連方向上,第一重佈線層12位於晶片11的有源面一側,第一連接體13與晶片11位於第一重佈線層12的同一側;在第一預設方向上,第一連接體13位於晶片11的至少一側,第一連接體13通過第一重佈線層12與晶片11電連接;預封裝體10包括一個第一預封裝體和至少一個第二預封裝體;第一預封裝體位於扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向X上,第一預封裝體的長度大於第二預封裝體的長度,第一預設方向X為垂直於疊層互連方向的任一方向。由此,通過第一連接體13和第一重佈線層12實現晶片的疊層互連,縮短了電互連的長度,具有較高的電性能,連接可靠性和信號傳送速率得到改善,且不需穿孔和連接基板,有利於降低成本。The present invention provides a fan-out stacked package 100, comprising: at least two pre-packages 10; each pre-package 10 comprises a
在一些實施例中,如圖1-2和圖5-6所示,圖5為本發明實施例提供的另一種第二預封裝體的結構示意圖,圖6為本發明實施例提供的又一種第二預封裝體的結構示意圖。參照圖1-2和圖5-6,該預封裝體還包括:預封裝層14,預封裝層14包覆晶片11和第一連接體13;第一連接體13包括第一導體柱131;第一導體柱131填充並貫穿預封裝層14,連接該預封裝體的第一重佈線層12。In some embodiments, as shown in Fig. 1-2 and Fig. 5-6, Fig. 5 is a schematic diagram of the structure of another second pre-package provided by the embodiment of the present invention, and Fig. 6 is a schematic diagram of the structure of yet another second pre-package provided by the embodiment of the present invention. Referring to Fig. 1-2 and Fig. 5-6, the pre-package further includes: a
其中,預封裝層14可設置為樹脂層,材料可以環氧樹脂(Epoxy Molding Compound,EMC)、聚乙烯、聚丙烯、聚烯烴、聚醯胺、聚亞氨酯等中的一種或多種的組合。預封裝層14包覆晶片11和第一連接體13以及第一重佈線層12朝向晶片11和第一連接體13的表面,並填充晶片11和第一連接體13之間的空隙;第一重佈線層12背離晶片11和第一連接體13的表面在預封裝層14的表面裸露,第一重佈線層12背離晶片11和第一連接體13的表面可與預封裝層14的表面齊平或凸出。The
其中,第一連接體13的第一導體柱131位於預封裝層14中,並貫穿預封裝層14,第一導體柱131的一端與該預封裝體的第一重佈線層連接。The first
在一些實施例中,如圖5-6所示,第二預封裝體的第一連接體13還包括金屬凸塊132;金屬凸塊132與第一導體柱131電連接,並暴露在預封裝層14的表面外側;金屬凸塊132與相鄰的預封裝體的第一重佈線層12電連接。In some embodiments, as shown in FIGS. 5-6 , the
其中,金屬凸塊132與第一導體柱131背離第一重佈線層12的一端電連接,且在預封裝層14背離第一重佈線層12一側的表面凸出,與相鄰的預封裝體10的第一重佈線層12電連接。第一導體柱131和金屬凸塊132可選用相同的金屬材料,也可以選用不同的金屬材料,在此不限定。The
示例性地,如圖1-2所示,按照自上而下的順序,第二預封裝體適用於第1~3個預封裝體,即扇出型疊層封裝體中最底層預封裝體以外的預封裝體;在第一預設方向X上,金屬凸塊132的長度大於第一導體柱131的長度,如此設置,增大了金屬凸塊132與相鄰預封裝體的第一重佈線層12的接觸面積,提高了連接可靠性,同時也降低了連接工藝難度;其中,第一預設方向X為垂直於疊層互連方向的任一方向。Exemplarily, as shown in FIGS. 1-2 , in a top-down order, the second pre-package is applicable to the 1st to 3rd pre-packages, i.e., pre-packages other than the bottommost pre-package in the fan-out stacked package; in the first preset direction X, the length of the
在一些實施例中,第一連接體13還包括焊接塊,焊接塊位於金屬凸塊132背離第一導體柱131的一端,成帽狀凸點,焊接塊選用材質導電金屬,例如錫。In some embodiments, the
在一些實施例中,如圖1-2所示,第一預封裝體還包括第二重佈線層15和第二連接體16;第二重佈線層15位於晶片11和第一導體柱131背離第一重佈線層12的一側,第二連接體16位於第二重佈線層15背離晶片11和第一導體柱131的一側,第二重佈線層15與第一導體柱131和第二連接體16電連接,第二連接體16用於外連其他元器件。In some embodiments, as shown in FIGS. 1-2 , the first pre-package further includes a second redistribution layer 15 and a second connector 16; the second redistribution layer 15 is located on a side of the
其中,第一預封裝體是指在疊層互連方向上,位於扇出型疊層封裝體最底部的預封裝體10,剩餘的其他預封裝體10為第二預封裝體,第二預封裝體均在第一預封裝體的上方疊層;第一預封裝體背離第二預封裝體的一側依次設置第二重佈線層15和第二連接體16,第二連接體16用於外連其他元器件,例如基板、印製電路板(Printed Circuit Boards,PCB)或處理器,處理器可以為中央處理單元(Central Processing Unit,CPU)或者具有資料處理能力和/或指令執行能力的其他形式的處理單元。Among them, the first pre-package body refers to the pre-package body 10 located at the bottom of the fan-out type stacked package body in the stacking interconnection direction, and the remaining other pre-package bodies 10 are second pre-package bodies, and the second pre-package bodies are stacked on the top of the first pre-package body; the second redistribution layer 15 and the second connector 16 are sequentially arranged on the side of the first pre-package body away from the second pre-package body, and the second connector 16 is used for external connection with other components, such as substrates, printed circuit boards (Printed Circuit Boards, PCB) or processors. The processor can be a central processing unit (Central Processing Unit, CPU) or other forms of processing units with data processing capabilities and/or instruction execution capabilities.
由於第一預封裝體的底部不再疊層連接其他預封裝體10,因此,第一預封裝體的第一連接體13僅包括貫穿預封裝層14的第一導體柱131,不再設置金屬凸塊132;在第一預封裝體背離第一重佈線層12的一側形成第二重佈線層15,第一連接體13與第二重佈線層15電連接,第二重佈線層15與第二連接體16電連接,通過第一連接體13、第二重佈線層15和第二連接體16,實現了該疊層封裝體100中的所有預封裝體10與底座(如基板、PCB或CPU)的互連。Since the bottom of the first pre-package is no longer stacked and connected to other pre-packages 10, the
第二重佈線層15為金屬薄膜層,可利用電鍍或沉積工藝製備;金屬材料可選用銅、鋁、銀、金、鈦中的至少一種。The second redistribution layer 15 is a metal thin film layer, which can be prepared by electroplating or deposition process; the metal material can be at least one of copper, aluminum, silver, gold, and titanium.
第二連接體16設置為柱狀、塊狀或球狀,其材料為導電材料,包括金屬材料(如銅、鋁、銀、金、鈦中的至少一種)和導電非金屬材料。第二連接體16的數量和排布需根據外連元器件靈活設置,在此不限定。The second connector 16 is configured in a columnar, block or spherical shape, and is made of a conductive material, including a metal material (such as at least one of copper, aluminum, silver, gold and titanium) and a conductive non-metal material. The number and arrangement of the second connectors 16 need to be flexibly configured according to the external components, and are not limited here.
在一些實施例中,第二連接體設置為第二導體柱和焊球中的至少一種。In some embodiments, the second connector is configured as at least one of a second conductive column and a solder ball.
示例性地,如圖1所示,第二連接體13設置為焊球,焊球間距為0.4mm;焊球實際數量為496個。Exemplarily, as shown in FIG. 1 , the
示例性地,如圖2所示,第二連接體設置為焊球,焊球間距為0.8mm;對於DDR4 DRAM晶片,焊球實際數量為78個;對於DDR5 DRAM晶片,焊球實際數量為82個。Exemplarily, as shown in FIG. 2 , the second connector is configured as a solder ball, and the solder ball pitch is 0.8 mm; for a DDR4 DRAM chip, the actual number of solder balls is 78; and for a DDR5 DRAM chip, the actual number of solder balls is 82.
能夠理解的是,圖1-2僅示例性地示出了第二連接體16設置為焊球,但並不構成對本發明實施例提供的扇出型疊層封裝體的限定。在其他實施方式中,還可以將第二連接體16設置為本領域技術人員可知的其他形式,如柱狀或塊狀;第二連接體的數量還需根據出型疊層封裝體的需求設置,在此不限定。It can be understood that FIG. 1-2 only exemplarily shows that the second connector 16 is set as a solder ball, but does not constitute a limitation on the fan-out stacked package provided by the embodiment of the present invention. In other embodiments, the second connector 16 can also be set in other forms known to those skilled in the art, such as a column or a block; the number of the second connectors needs to be set according to the requirements of the fan-out stacked package, which is not limited here.
在一些實施例中,如圖1-2所示,扇出型疊層封裝體100還包括:封裝層20,封裝層20位於第一預封裝體朝向第二預封裝體的一側,封裝層20包覆第一預封裝體朝向第二預封裝體的表面以及第二預封裝體。In some embodiments, as shown in FIGS. 1-2 , the fan-out stacked package 100 further includes: a packaging layer 20, the packaging layer 20 is located on a side of the first pre-package facing the second pre-package, and the packaging layer 20 covers the surface of the first pre-package facing the second pre-package and the second pre-package.
其中,封裝層20可選用半固化片,對全部的第二預封裝體以及第一預封裝體朝向第二預封裝體的表面進行包覆,半固化片包括環氧樹脂、聚乙烯、聚丙烯、聚烯烴、聚醯胺、聚亞氨酯等中的一種或多種的組合。封裝層20還可選用液態或者粉末環氧樹脂等材料,不僅包覆全部的第二預封裝體以及第一預封裝體朝向第二預封裝體的表面,還填充滿所有預封裝體之間的間隙。The packaging layer 20 may be made of a prepreg to cover all the second prepackages and the surface of the first prepackage facing the second prepackage, and the prepreg includes one or more combinations of epoxy, polyethylene, polypropylene, polyolefin, polyamide, polyurethane, etc. The packaging layer 20 may also be made of liquid or powder epoxy and other materials, not only covering all the second prepackages and the surface of the first prepackage facing the second prepackage, but also filling all the gaps between the prepackages.
如此設置,對該扇出型疊層封裝體100進行封裝保護,避免外部因素(如液體、金屬)對其造成的破壞,同時固定全部的預封裝體,避免預封裝體移動導致連接電路斷開。With such a configuration, the fan-out stacked package 100 is packaged and protected to avoid damage caused by external factors (such as liquids and metals), and all pre-packaged packages are fixed to prevent the pre-packaged packages from moving and causing disconnection of the connection circuit.
在一些實施例中,如圖7-11所示,該預封裝體還包括:鍵合焊盤17;鍵合焊盤17位於晶片11的有源面一側,鍵合焊盤17分佈在晶片11靠近第一連接體13的區域,鍵合焊盤17通過第一重佈線層12與第一連接體13電連接。In some embodiments, as shown in FIGS. 7-11 , the pre-package further includes: a bonding pad 17; the bonding pad 17 is located on the active surface side of the
現有技術中鍵合焊盤17通常設置在晶片11的邊緣位置(如圖3或4所示),若將其應用於本發明,縮短了預封裝層之間的垂直互連長度;但由於鍵合焊盤17的排布方向與第一連接體13的整體排布方向垂直,存在第一重佈線層12長度較長的問題,可通過調整鍵合焊盤17的分佈位置進一步優化方案。本發明實施例根據第一連接體13的分佈位置設置鍵合焊盤17的分佈位置,使鍵合焊盤17分佈在晶片11靠近第一連接體13的區域,以縮短第一重佈線層12的長度,即縮短電互連長度,減小電容和電感,進一步提高電性能。In the prior art, the bonding pad 17 is usually arranged at the edge of the chip 11 (as shown in FIG. 3 or 4). If it is applied to the present invention, the vertical interconnection length between the pre-package layers is shortened; however, since the arrangement direction of the bonding pad 17 is perpendicular to the overall arrangement direction of the
示例性地,如圖7-8所示,第一連接體13分佈在兩個晶片11之間的空隙;鍵合焊盤17位於晶片的中間區域,沿兩個晶片11平行方向排布;如此設置,縮短了第一重佈線層12的長度。Exemplarily, as shown in FIGS. 7-8 , the
示例性地,如圖9所示,第一連接體13分佈在兩個晶片11之間的空隙;鍵合焊盤17位於晶片的中間區域,自內向外沿兩個晶片11平行方向逐漸向第一連接體靠近,逐漸縮短第一重佈線層12的長度。Exemplarily, as shown in FIG. 9 , the
示例性地,如圖10所示,第一連接體13分佈在兩個晶片11之間的空隙;鍵合焊盤17位於晶片的中間區域,整體沿兩個晶片11平行方向排布,鍵合焊盤17並未對齊,同樣也縮短了第一重佈線層12的長度。Exemplarily, as shown in FIG. 10 , the
示例性地,如圖11所示,第一連接體13分佈在晶片11外側;鍵合焊盤17位於晶片的中間區域,沿兩個晶片11平行方向排布;如此設置,縮短了第一重佈線層12的長度。Exemplarily, as shown in FIG. 11 , the
以圖7-11示出的預封裝體為例,每個預封裝體包括兩個32位元的動態隨機存取器(DRAM),晶片11有源面上設置的鍵合焊盤17的數量、第一重佈線層12的數量以及第一連接體13(即第一導體柱131)的數量均相等,大約需要設置400個;第一導體柱131的直徑大於或等於25μm,間距大於或等於40μm;第一重佈線層12的最小線寬/線距為5μm。Taking the pre-packaged packages shown in FIGS. 7-11 as an example, each pre-packaged package includes two 32-bit dynamic random access memories (DRAMs), the number of bonding pads 17 arranged on the active surface of the
能夠理解的是,圖7-11僅示例性地示出了鍵合焊盤17在晶片11有源面一側的分佈位置和鍵合焊盤17的數量為8個,但並不構成對本發明實施例提供的疊層封裝體的限定。在其他實施方式中,可以根據疊層封裝體的需求靈活設置鍵合焊盤的分佈位置和數量,在此不限定。It can be understood that FIGS. 7-11 only exemplarily show the distribution position of the bonding pads 17 on the active side of the
示例性地,如圖12所示,為本發明實施例提供的又一種第二預封裝體的結構示意圖。參照圖12,該第二預封裝體包括一個晶片11,第一連接體13位於晶片11相對的兩個側邊;在晶片11有源面的一側設置了16個鍵合焊盤17,鍵合焊盤17以兩列沿著平行于該側邊的方向排布;鍵合焊盤17和第一連接體13通過第一重佈線層12實現電連接。該晶片11為個雙倍速率動態隨機記憶體(DDR DRAM),晶片11有源面上設置的鍵合焊盤17的數量、第一重佈線層12的數量以及第一連接體13(即第一導體柱131)的數量均相等,疊層封裝體中最底層的預封裝體大約需要設置400個,非最底層的預封裝體大約需要設置100個;第一導體柱131的直徑大於或等於25μm,間距大於或等於40μm;第一重佈線層12的最小線寬/線距為5μm。As shown in Fig. 12, it is a schematic diagram of the structure of another second pre-package provided by an embodiment of the present invention. Referring to Fig. 12, the second pre-package includes a
在一些實施例中,晶片包括存儲晶片、計算晶片、通信晶片、感知晶片和能源晶片中的至少一種。In some embodiments, the chip includes at least one of a storage chip, a computing chip, a communication chip, a sensing chip, and an energy chip.
示例性地,如圖7-11所示,預封裝體中的晶片11為兩個動態隨機存取器(DRAM);如圖12所示,預封裝體中的晶片11為一個雙倍速率動態隨機記憶體(DDR DRAM);本發明實施例對於封裝的晶片類型、數量以及容量等不作限定,適用於本技術領域所有的晶片。For example, as shown in FIGS. 7-11 , the
在一些實施例中,如圖1-2所示,相鄰兩個預封裝體中第一連接體的設置位置一致。In some embodiments, as shown in FIGS. 1-2 , the first connectors in two adjacent pre-packaged packages are disposed at the same position.
示例性地,如圖1-2所示,在疊層互連方向上,相鄰兩個預封裝體10的第一連接體13的設置位置一致,均設置在兩個晶片11之間的空隙,如此設置,兩個預封裝體10通過各自的第一重佈線層12和二者之間的第一連接體13即可實現互連;與相鄰兩個預封裝體10中第一連接體13的設置位置不一致的方案相比,有利於進一步縮短第一重佈線層12的長度,從而提高了電性能。Exemplarily, as shown in FIGS. 1-2 , in the stacking interconnection direction, the
在上述實施方式的基礎上,本發明實施例還提供了一種扇出型疊層封裝體的製備方法,用於製備上述任一種扇出型疊層封裝體,具有對應的有益效果,為避免重複描述,在此不再贅述。On the basis of the above-mentioned implementation manner, the embodiment of the present invention also provides a method for preparing a fan-out type stacked package, which is used to prepare any of the above-mentioned fan-out type stacked package and has corresponding beneficial effects. To avoid repeated description, it will not be repeated here.
圖13為本發明實施例提供的一種扇出型疊層封裝體的製備方法的流程示意圖。參照圖13,該扇出型疊層封裝體的製備方法包括:FIG13 is a schematic diagram of a process of preparing a fan-out type stacked package provided by an embodiment of the present invention. Referring to FIG13 , the method for preparing the fan-out type stacked package includes:
S101、形成至少兩個預封裝體。S101, forming at least two pre-packaged bodies.
其中,結合圖1-2,每個預封裝體10包括晶片11、第一重佈線層12和第一連接體13;在疊層互連方向上,第一重佈線層12位於晶片11的有源面一側,第一連接體13與晶片11位於第一重佈線層12的同一側;在第一預設方向X上,第一連接體13位於晶片11的至少一側,第一連接體13與第一重佈線層12電連接。In combination with Figures 1-2, each pre-package 10 includes a
其中,晶片11包括但不限於存儲晶片、計算晶片、感知晶片、通信晶片、感知晶片和能源晶片。通過電鍍或沉積工藝製備第一重佈線層12,第一重佈線層12的材料可選用銅、鋁、銀、金、鈦中的至少一種。第一連接體13可設置為金屬材料形成的金屬柱或金屬塊,比如銅柱、鋁柱和銀柱等,也可以是其他導電材料形成的柱狀體。第一連接體13與第一重佈線層12可設置為相同材料,二者也可以設置為不同材料。Among them, the
S102、將預封裝體疊層互連。S102, interconnecting the pre-packaged body stacks.
其中,結合圖1-2,相鄰兩個預封裝體10中一個預封裝體10的有源面和另一個預封裝體10的無源面相對,其中一個預封裝體10的第一連接體13與另一個預封裝體10的第一重佈線層12電連接;預封裝體10包括一個第一預封裝體和至少一個第二預封裝體;第一預封裝體位於扇出型疊層封裝體的最外側,用於與其他元器件電連接;在第一預設方向X上,第一預封裝體的長度大於第二預封裝體的長度,第一預設方向X為垂直於疊層互連方向的任一方向。如此設置,在對該扇出型疊層封裝體進行整體封裝時,可以第一預封裝體朝向第二預封裝體的一側作為襯底,為封裝層提供支撐作用,而不需要連接基板;在垂直于疊層互連的任一方向上,第一預封裝體的長度等於封裝層的長度。In which, in combination with Figures 1-2, the active surface of one pre-package 10 of two adjacent pre-packages 10 is opposite to the passive surface of the other pre-package 10, and the
在一些實施例中,如圖14-15所示,圖14為本發明實施例提供的“形成預封裝體”的一種細化流程示意圖,圖15為“形成預封裝體”各步驟對應的結構示意圖。參照圖14和15,“形成預封裝體”包括:In some embodiments, as shown in FIGS. 14-15 , FIG. 14 is a detailed flow diagram of “forming a pre-package” provided by an embodiment of the present invention, and FIG. 15 is a structural diagram corresponding to each step of “forming a pre-package”. Referring to FIGS. 14 and 15 , “forming a pre-package” includes:
S201、提供第一載板。S201, providing a first carrier board.
S202、在第一載板的一側形成第一導體柱。S202, forming a first conductive column on one side of the first carrier.
其中,可採用電鍍工藝來製備第一導體柱131,還可以採用本領域技術人員可知的所有工藝來製備,在此不限定。第一導體柱131可選用銅、鋁、銀、金、鈦中的至少一種。The first
示例性地,利用電鍍工藝製備第一導體柱,具體為:在第一載板的一側面上依次沉積光熱轉換層(Light To Heat Conversion Release Coating (LTHC) Ink)、聚合物層(如聚醯亞胺)、晶種層(包括銅和鈦中的至少一種)和光刻膠層,在光刻膠層上方放置用於圖案化光刻膠層的第一掩模層,以形成貫穿光刻膠層盲孔,利用電鍍工藝在盲孔內形成第一導體柱,最終去除光刻膠層,然後用刻蝕的方法去除殘留的晶種層。Exemplarily, the first conductive pillar is prepared by an electroplating process, specifically, a light to heat conversion layer (Light To Heat Conversion Release Coating (LTHC) Ink), a polymer layer (such as polyimide), a seed layer (including at least one of copper and titanium) and a photoresist layer are sequentially deposited on one side of a first carrier, a first mask layer for patterning the photoresist layer is placed above the photoresist layer to form a blind hole penetrating the photoresist layer, a first conductive pillar is formed in the blind hole by an electroplating process, and finally the photoresist layer is removed, and then the residual seed layer is removed by etching.
S203、提供至少一個晶片。S203, providing at least one chip.
其中,圖15僅示例性地示出了兩個晶片11,晶片類型為動態隨機存取器(DRAM),但並不構成對本發明實施例提供的疊層封裝體的製備方法的限定。在其他實施方式中,可根據需求靈活設置晶片的數量和類型,在此不限定。Among them, FIG. 15 only shows two
S204、將晶片的有源面與第一載板貼附。S204, attaching the active surface of the chip to the first carrier board.
其中,具體地,利用粘合劑將晶片11貼附在第一載板上,晶片11的有源面與第一載板相對;晶片11和第一導體柱131位於第一載板的同一側。Specifically, the
S205、形成預封裝層。S205, forming a pre-packaging layer.
具體地,利用絕緣材料(如環氧樹脂)對晶片11和第一導體柱131進行塑封,形成預封裝層14;預封裝層14包覆晶片11、第一導體柱131以及第一載板朝向晶片11和所述第一導體柱131的表面;然後通過研磨對預封裝層14進行減薄處理,直至第一導體柱131在預封裝層14背離第一載板一側的表面裸露;如此,使得第一導體柱131填充並貫穿預封裝層14。Specifically, the
S206、提供第二載板並將第二載板貼附在預封裝層背離第一載板的一側。S206, providing a second carrier and attaching the second carrier to a side of the pre-packaging layer facing away from the first carrier.
S207、移除第一載板,在晶片和第一導體柱背離第二載板的一側形成第一重佈線層。S207, removing the first carrier, and forming a first redistribution layer on a side of the chip and the first conductive pillar facing away from the second carrier.
其中,第一重佈線層12與晶片和第一導體柱131電連接,即第一導體柱131通過第一重佈線層12與晶片11電連接。The
具體地,移除第一載板時,同時將製備第一導體柱131時在第一載板上沉積的光熱轉換層和聚合物層以及貼附晶片11時使用的粘合劑一同去除。移除第一載板後,將預封裝體上下翻轉,利用電鍍或沉積工藝在晶片11有源面的一側形成第一重佈線層12,第一重佈線層12與晶片11的鍵合焊盤和第一導體柱131電連接。Specifically, when the first carrier is removed, the light-to-heat conversion layer and the polymer layer deposited on the first carrier when preparing the first
在一些實施例中,如圖16-17所示,圖16為本發明實施例提供的“形成第二預封裝體”的一種細化流程示意圖,圖17為“形成第二預封裝體”各步驟對應的結構示意圖。參照圖16和17,“形成第二預封裝體”包括:In some embodiments, as shown in FIGS. 16-17 , FIG. 16 is a detailed flow diagram of “forming a second pre-package” provided by an embodiment of the present invention, and FIG. 17 is a structural diagram corresponding to each step of “forming a second pre-package”. Referring to FIGS. 16 and 17 , “forming a second pre-package” includes:
S308、提供第三載板並將第三載板貼附在第一重佈線層背離晶片和第一導體柱的一側。S308, providing a third carrier and attaching the third carrier to a side of the first redistribution layer away from the chip and the first conductive pillar.
具體地,將第三載板貼附在第一重佈線層12所在的一側。Specifically, the third carrier is attached to the side where the
S309、移除第二載板,在第一導體柱背離第三載板的一側形成金屬凸塊。S309, removing the second carrier board, and forming a metal bump on a side of the first conductive column away from the third carrier board.
其中,金屬凸塊132與第一導體柱131電連接,並暴露在預封裝層14的表面外側。The
具體地,移除第二載板後,利用電鍍工藝在第一導體柱131背離第一重佈線層12的一端形成金屬凸塊132;金屬凸塊132可選用銅、鋁、銀、金、鈦中的至少一種。優選地,第一導體柱131和金屬凸塊132均選用銅。在金屬凸塊132背離第一導體柱131的一端形成帽狀焊料塊,焊料塊選用焊錫。Specifically, after removing the second carrier, a
利用本實施例方法形成的預封裝體適用於扇出型疊層封裝體中最底層預封裝體以外的預封裝體;結合圖1-2,形成的預封裝體為扇出型疊層封裝體中位於頂層和中間層的三個預封裝體。The pre-package formed by the method of this embodiment is applicable to pre-packages other than the bottom pre-package in the fan-out type stacked package; in conjunction with Figures 1-2, the pre-package formed is three pre-packages located at the top and middle layers of the fan-out type stacked package.
在一些實施例中,如圖18-19所示,18為本發明實施例提供的另一種扇出型疊層封裝體的製備方法的流程示意圖,圖19為圖18示出的扇出型疊層封裝體的製備方法中,S403~S406對應的結構示意圖。參照圖18-19,將預封裝體疊層互連之後,該製備方法還包括:In some embodiments, as shown in FIGS. 18-19, FIG. 18 is a schematic diagram of a process of another method for preparing a fan-out type stacked package provided by an embodiment of the present invention, and FIG. 19 is a schematic diagram of a structure corresponding to S403 to S406 in the method for preparing a fan-out type stacked package shown in FIG. 18. Referring to FIGS. 18-19, after interconnecting the pre-packaged stacks, the preparation method further includes:
S403、形成封裝層于第一預封裝體朝向第二預封裝體的一側。S403, forming a packaging layer on a side of the first pre-package body facing the second pre-package body.
其中,封裝層20包覆第一預封裝體朝向第二預封裝體的表面以及第二預封裝體。封裝層20可選用半固化片,對全部的第二預封裝體以及第一預封裝體朝向第二預封裝體的表面進行包覆,半固化片包括環氧樹脂、聚乙烯、聚丙烯、聚烯烴、聚醯胺、聚亞氨酯等中的一種或多種的組合。封裝層20還可選用液態或者粉末環氧樹脂等材料,不僅包覆全部的第一預封裝體以及第一預封裝體朝向第二預封裝體的表面,還填充滿所有預封裝體之間的間隙。The packaging layer 20 covers the surface of the first pre-package body facing the second pre-package body and the second pre-package body. The packaging layer 20 can be made of a prepreg to cover all the second pre-package bodies and the surface of the first pre-package body facing the second pre-package body. The prepreg includes one or more combinations of epoxy resin, polyethylene, polypropylene, polyolefin, polyamide, polyurethane, etc. The packaging layer 20 can also be made of liquid or powder epoxy resin and other materials, which not only covers all the first pre-package bodies and the surface of the first pre-package body facing the second pre-package body, but also fills all the gaps between the pre-package bodies.
在一些實施例中,如圖18-19所示,該製備方法還包括:In some embodiments, as shown in Figures 18-19, the preparation method further includes:
S404、移除第一預封裝體背離第二預封裝體一側的第二載板。S404, removing the second carrier board on a side of the first pre-package body away from the second pre-package body.
S405、在晶片和第一導體柱背離第一重佈線層的一側形成第二重佈線層。S405, forming a second redistribution layer on a side of the chip and the first conductive pillar away from the first redistribution layer.
具體地,移除第二載板後,利用電鍍或沉積工藝在預封裝體背離第一重佈線層12的一側形成第二重佈線層15,第二重佈線層15與該預封裝體的第一導體柱131電連接;第二重佈線層15可選用銅、鋁、銀、金、鈦中的至少一種。Specifically, after removing the second carrier, a second redistribution layer 15 is formed on a side of the pre-package away from the
S406、在第二重佈線層背離晶片和第一導體柱的一側形成第二連接體。S406, forming a second connector on a side of the second redistribution layer away from the chip and the first conductive pillar.
其中,第二重佈線層15與第一連接體13和第二連接體16電連接,第二連接體16用於外連其他元器件。The second redistribution layer 15 is electrically connected to the
具體地,利用電鍍工藝製備第二連接體16,第二連接體16可設置為柱狀、塊狀或球狀中的一種,例如,圖18中第二連接體16設置為焊球;第二連接體16選用導電材料,包括金屬材料(如銅、鋁、銀、金、鈦中的至少一種)和導電非金屬材料。第二連接體16的數量和排布需根據外連元器件靈活設置,在此不限定。Specifically, the second connector 16 is prepared by electroplating process, and the second connector 16 can be set to be one of a column, a block or a ball. For example, the second connector 16 in FIG. 18 is set to be a solder ball; the second connector 16 is made of conductive materials, including metal materials (such as at least one of copper, aluminum, silver, gold, and titanium) and conductive non-metallic materials. The number and arrangement of the second connectors 16 need to be flexibly set according to the external components, and are not limited here.
在上述實施方式的基礎上,本發明實施例還提供了一種電子設備。該電子設備包括:上述任一種扇出型疊層封裝體,具有對應的有益效果,為避免重複描述,在此不再限定。Based on the above implementation, the present invention also provides an electronic device. The electronic device includes: any of the above fan-out stacked packages, which have corresponding beneficial effects and are not limited here to avoid repeated description.
其中,該電子設備包括但不限於可擕式設備(如手提電腦)、移動通訊設備(如智慧手機和平板)和電腦伺服器。The electronic device includes but is not limited to portable devices (such as laptops), mobile communication devices (such as smart phones and tablets) and computer servers.
需要說明的是,在本文中,諸如“第一”和“第二”等之類的關係術語僅僅用來將一個實體或者操作與另一個實體或操作區分開來,而不一定要求或者暗示這些實體或操作之間存在任何這種實際的關係或者順序。而且,術語“包括”、“包含”或者其任何其他變體意在涵蓋非排他性的包含,從而使得包括一系列要素的過程、方法、物品或者設備不僅包括那些要素,而且還包括沒有明確列出的其他要素,或者是還包括為這種過程、方法、物品或者設備所固有的要素。在沒有更多限制的情況下,由語句“包括一個……”限定的要素,並不排除在包括所述要素的過程、方法、物品或者設備中還存在另外的相同要素。It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus. In the absence of further restrictions, an element defined by the phrase "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or apparatus including the element.
以上所述僅是本發明的具體實施方式,使本領域技術人員能夠理解或實現本發明。對這些實施例的多種修改對本領域的技術人員來說將是顯而易見的,本文中所定義的一般原理可以在不脫離本發明的精神或範圍的情況下,在其它實施例中實現。因此,本發明將不會被限制于本文所述的這些實施例,而是要符合與本文所發明的原理和新穎特點相一致的最寬的範圍。The above is only a specific implementation of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments described herein, but should conform to the widest scope consistent with the principles and novel features invented herein.
100:扇出型疊層封裝體 10:預封裝體 11:晶片 12:第一重佈線層 13:第一連接體 131:第一導體柱 132:金屬凸塊 14:預封裝層 15:第二重佈線層 16:第二連接體 17:鍵合焊盤 20:封裝層 S101:形成至少兩個預封裝體 S102:將預封裝體疊層互連 S201:提供第一載板 S202:在第一載板的一側形成第一導體柱 S203:提供至少一個晶片 S204:將晶片的有源面與第一載板貼附 S205:形成預封裝層 S206:提供第二載板並將第二載板貼附在預封裝層背離第一載板的一側 S207:移除第一載板,在晶片和第一導體柱背離第二載板的一側形成第一重佈線層 S308:提供第三載板並將第三載板貼附在第一重佈線層背離晶片和第一導體柱的一側 S309:移除第二載板,在第一導體柱背離第三載板的一側形成金屬凸塊 S403:形成封裝層于第一預封裝體朝向第二預封裝體的一側 S404:移除第一預封裝體背離第二預封裝體一側的第二載板 S405:在晶片和第一導體柱背離第一重佈線層的一側形成第二重佈線層 S406:在第二重佈線層背離晶片和第一導體柱的一側形成第二連接體 100: fan-out stack package 10: pre-package 11: chip 12: first redistribution layer 13: first connector 131: first conductor column 132: metal bump 14: pre-package layer 15: second redistribution layer 16: second connector 17: bonding pad 20: package layer S101: forming at least two pre-packages S102: interconnecting the pre-package stack S201: providing a first carrier S202: forming a first conductor column on one side of the first carrier S203: providing at least one chip S204: attaching the active surface of the chip to the first carrier S205: forming a pre-package layer S206: Provide a second carrier and attach the second carrier to the side of the pre-package layer facing away from the first carrier S207: Remove the first carrier, and form a first redistribution layer on the side of the chip and the first conductor column facing away from the second carrier S308: Provide a third carrier and attach the third carrier to the side of the first redistribution layer facing away from the chip and the first conductor column S309: Remove the second carrier, and form a metal bump on the side of the first conductor column facing away from the third carrier S403: Form a packaging layer on the side of the first pre-package body facing the second pre-package body S404: Remove the second carrier on the side of the first pre-package body facing away from the second pre-package body S405: Form a second redistribution layer on the side of the chip and the first conductor column facing away from the first redistribution layer S406: Form a second connector on the side of the second redistribution layer away from the chip and the first conductor column
[圖1]為本發明實施例提供的一種扇出型疊層封裝體的結構示意圖; [圖2]為本發明實施例提供的另一種扇出型疊層封裝體的結構示意圖; [圖3]為本發明實施例提供的一種第二預封裝體的結構示意圖; [圖4]為本發明實施例提供的一種第一預封裝體的結構示意圖; [圖5]為本發明實施例提供的另一種第二預封裝體的結構示意圖; [圖6]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖7]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖8]為本發明實施例提供的另一種第一預封裝體的結構示意圖; [圖9]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖10]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖11]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖12]為本發明實施例提供的又一種第二預封裝體的結構示意圖; [圖13]為本發明實施例提供的一種扇出型疊層封裝體的製備方法的流程示意圖; [圖14]為本發明實施例提供的“形成預封裝體”的一種細化流程示意圖; [圖15]為本發明“形成預封裝體”各步驟對應的結構示意圖; [圖16]為本發明實施例提供的“形成第二預封裝體”的一種細化流程示意圖; [圖17]為本發明“形成第二預封裝體”各步驟對應的結構示意圖; [圖18]為本發明實施例提供的另一種扇出型疊層封裝體的製備方法的流程示意圖; [圖19]為本發明圖18示出的扇出型疊層封裝體的製備方法中,S403~S406對應的結構示意圖。 [Figure 1] is a schematic diagram of the structure of a fan-out type stacked package provided in an embodiment of the present invention; [Figure 2] is a schematic diagram of the structure of another fan-out type stacked package provided in an embodiment of the present invention; [Figure 3] is a schematic diagram of the structure of a second pre-package provided in an embodiment of the present invention; [Figure 4] is a schematic diagram of the structure of a first pre-package provided in an embodiment of the present invention; [Figure 5] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 6] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 7] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 8] is a schematic diagram of the structure of another first pre-package provided in an embodiment of the present invention; [Figure 9] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 10] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 11] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 12] is a schematic diagram of the structure of another second pre-package provided in an embodiment of the present invention; [Figure 13] is a schematic diagram of the process of preparing a fan-out type stacked package provided in an embodiment of the present invention; [Figure 14] is a detailed schematic diagram of the process of "forming a pre-package" provided in an embodiment of the present invention; [Figure 15] is a schematic diagram of the structure corresponding to each step of "forming a pre-package" in the present invention; [Figure 16] is a detailed schematic diagram of the process of "forming a second pre-package" provided in an embodiment of the present invention; [Figure 17] is a schematic diagram of the structures corresponding to each step of "forming a second pre-package" of the present invention; [Figure 18] is a schematic diagram of the process of another method for preparing a fan-out type stacked package provided by an embodiment of the present invention; [Figure 19] is a schematic diagram of the structures corresponding to S403~S406 in the method for preparing a fan-out type stacked package shown in Figure 18 of the present invention.
100:扇出型疊層封裝體 100: Fan-out stacked package
10:預封裝體 10: Pre-packaged
11:晶片 11: Chip
12:第一重佈線層 12: First redistribution layer
13:第一連接體 13: First connector
131:第一導體柱 131: First conductor column
132:金屬凸塊 132: Metal bump
14:預封裝層 14: Pre-packaging layer
15:第二重佈線層 15: Second redistribution layer
16:第二連接體 16: Second connector
20:封裝層 20: Packaging layer
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