TWI866937B - Method for producing monodispersed ag powder - Google Patents
Method for producing monodispersed ag powder Download PDFInfo
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- TWI866937B TWI866937B TW108142816A TW108142816A TWI866937B TW I866937 B TWI866937 B TW I866937B TW 108142816 A TW108142816 A TW 108142816A TW 108142816 A TW108142816 A TW 108142816A TW I866937 B TWI866937 B TW I866937B
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- silver
- silver powder
- reaction liquid
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- acid
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000000843 powder Substances 0.000 title description 18
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 103
- 238000006243 chemical reaction Methods 0.000 claims abstract description 76
- -1 silver ions Chemical class 0.000 claims abstract description 36
- 229910052709 silver Inorganic materials 0.000 claims abstract description 31
- 239000004332 silver Substances 0.000 claims abstract description 31
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 19
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 18
- 230000009467 reduction Effects 0.000 claims abstract description 13
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 12
- 238000001556 precipitation Methods 0.000 claims abstract description 12
- 239000012295 chemical reaction liquid Substances 0.000 claims description 46
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 38
- 239000002245 particle Substances 0.000 claims description 29
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 19
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 18
- 101710134784 Agnoprotein Proteins 0.000 claims description 13
- 230000002776 aggregation Effects 0.000 claims description 13
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 12
- 238000005054 agglomeration Methods 0.000 claims description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 7
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 6
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 235000006408 oxalic acid Nutrition 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- LEHOTFFKMJEONL-UHFFFAOYSA-N Uric Acid Chemical compound N1C(=O)NC(=O)C2=C1NC(=O)N2 LEHOTFFKMJEONL-UHFFFAOYSA-N 0.000 claims description 3
- TVWHNULVHGKJHS-UHFFFAOYSA-N Uric acid Natural products N1C(=O)NC(=O)C2NC(=O)NC21 TVWHNULVHGKJHS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 230000001186 cumulative effect Effects 0.000 claims description 3
- 235000019253 formic acid Nutrition 0.000 claims description 3
- 239000001530 fumaric acid Substances 0.000 claims description 3
- 239000004310 lactic acid Substances 0.000 claims description 3
- 235000014655 lactic acid Nutrition 0.000 claims description 3
- 229910052744 lithium Inorganic materials 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 235000019260 propionic acid Nutrition 0.000 claims description 3
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 3
- 229940116269 uric acid Drugs 0.000 claims description 3
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims 1
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 claims 1
- 239000000243 solution Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 17
- 239000002002 slurry Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 10
- 238000003921 particle size analysis Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 239000012266 salt solution Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 150000007524 organic acids Chemical class 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000012756 surface treatment agent Substances 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000005660 hydrophilic surface Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- 239000010944 silver (metal) Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000003513 alkali Chemical class 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000010946 fine silver Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- DPLVEEXVKBWGHE-UHFFFAOYSA-N potassium sulfide Chemical compound [S-2].[K+].[K+] DPLVEEXVKBWGHE-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/06—Metallic powder characterised by the shape of the particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/25—Noble metals, i.e. Ag Au, Ir, Os, Pd, Pt, Rh, Ru
- B22F2301/255—Silver or gold
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Nanotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
本發明揭示一種銀粉末的製造方法,所述銀粉末製造方法包括銀鹽還原步驟(S2),所述步驟則包括:製造包含銀離子、氨(NH3)及有機酸鹼金屬鹽的第一反應液及包含還原劑的第二反應液的反應液製造步驟(S21);以及讓第一反應液及第二反應液從空中自由下落並進行反應而獲得銀粉末的析出步驟(S22);能以空中自由下落方式析出銀粉末而得到0.3~1.3μm大小(SEM size)的單分散的銀粉末。 The present invention discloses a method for producing silver powder, which comprises a silver salt reduction step (S2), which comprises: a reaction solution production step (S21) of producing a first reaction solution containing silver ions, ammonia (NH 3 ) and an organic acid alkali metal salt and a second reaction solution containing a reducing agent; and a precipitation step (S22) of allowing the first reaction solution and the second reaction solution to fall freely from the air and react to obtain silver powder; the silver powder can be precipitated by free falling in the air to obtain a monodisperse silver powder with a size (SEM size) of 0.3-1.3 μm.
Description
本發明係關於一種銀粉末的製造方法及含有銀粉末的導電漿料,所述銀粉末被包含在導電漿料,所述導電漿料則用於太陽能電池用電極或多層電容器的內部電極、電路板的導體圖案之類電子元件。 The present invention relates to a method for manufacturing silver powder and a conductive slurry containing the silver powder. The silver powder is contained in the conductive slurry, and the conductive slurry is used for electronic components such as electrodes for solar cells or internal electrodes for multi-layer capacitors, and conductor patterns for circuit boards.
銀(silver)得益於其固有的高導電率與氧化穩定性而在電氣電子領域作為電極材料得到了廣泛應用。尤其是,由於能夠直接製作所需形態的電路的印刷電子技術發達而使得將銀粉末化並將其加工成漿(paste)態或墨(ink)態的導電漿料的相關產業實現了長足發展。使用銀粉末的導電漿料其用途不僅涵括通孔、黏晶、晶片元件之類的傳統導電電極,還擴展了諸如電漿螢幕(PDP)、太陽能電池正面電極與背面電極、觸控螢幕之類的各種用途,其應用領域持續擴大而其使用量也日益增加。 Silver has been widely used as an electrode material in the field of electrical electronics due to its inherent high conductivity and oxidation stability. In particular, the development of printed electronics technology that can directly produce circuits of the desired shape has enabled the industry to achieve rapid development in the form of conductive pastes that powder silver and process it into paste or ink. Conductive pastes using silver powders are used not only in traditional conductive electrodes such as through-holes, die bonding, and chip components, but also in a variety of applications such as plasma display panels (PDPs), solar cell front and back electrodes, and touch screens. Their application areas continue to expand and their usage is increasing.
先前技術在製造銀粉末時適用了利用硝酸銀水溶液與氨水製造銀氨絡合物水溶液後在所述溶液添加有機還原劑的濕式還原製程。所述銀粉末用來形成晶片元件、電漿螢幕、太陽能電池之類的電極或電路。 Prior art used a wet reduction process to produce silver powder by using silver nitrate aqueous solution and ammonia water to produce a silver-ammine complex aqueous solution and then adding an organic reducing agent to the solution. The silver powder is used to form electrodes or circuits such as chip components, plasma screens, and solar cells.
其中,用於太陽能電池電極的銀粉末在合成時往往由於不均勻的核生成、反應速度差異而導致粉末凝聚及粒徑分佈廣泛,這將會在製造漿料後的印刷製程因為斷線及電極間短路而發生不良。 Among them, silver powder used in solar cell electrodes often agglomerates and has a wide distribution of particle sizes due to uneven nucleation and reaction rate differences during synthesis. This will cause defects in the printing process after slurry manufacturing due to broken wires and short circuits between electrodes.
一般來說,傾倒(dumping)方式的反應中由於還原劑投入速度與組成成分、核生成-生長之間的不協調及反應器外牆的銀鏡反應而使得生成不均勻,為了補救而適用PVP、明膠之類的分散劑,但是會發生粉末的有機物含量增加及由此引起的電極特性降低之類的問題。 Generally speaking, in dumping reactions, the generation is uneven due to the inconsistency between the reducing agent input rate and the composition, nucleation-growth, and the silver mirror reaction of the reactor outer wall. To remedy this, dispersants such as PVP and gelatin are used, but this will increase the organic content of the powder and cause problems such as reduced electrode characteristics.
先前技術文獻 Prior art literature
專利文獻 Patent Literature
1.日本專利公開公報第2001-107101號(2001.04.17)。 1. Japanese Patent Publication No. 2001-107101 (April 17, 2001).
本發明旨在解決前述問題,本發明的目的是提供一種解除銀粉末的凝聚並且能大量生產亞微米級細微粉末而符合經濟效益的製造方法。 The present invention aims to solve the above-mentioned problems. The purpose of the present invention is to provide a manufacturing method that can remove the agglomeration of silver powder and produce submicron fine powder in large quantities and meet economic benefits.
本發明的目的不限於前面提到的目的,前文沒有提到的其它目的可以從後述記載中得到明確闡釋。 The purpose of this invention is not limited to the purpose mentioned above. Other purposes not mentioned above can be clearly explained from the following records.
本發明揭示一種銀粉末的製造方法,所述方法包括銀鹽還原步驟(S2),所述步驟則包括:製造包含銀離子、氨(NH3)及有機酸鹼金屬鹽的第一反應液及包含還原劑的第二反應液的反應液製造步驟(S21);以及讓第一反應液及第二反應液從空中自由下落並進行反應而獲得銀粉末的析出步驟(S22)。 The present invention discloses a method for producing silver powder, which includes a silver salt reduction step (S2), which includes: a reaction solution production step (S21) of producing a first reaction solution containing silver ions, ammonia (NH3) and an organic acid alkali metal salt and a second reaction solution containing a reducing agent; and a precipitation step (S22) of allowing the first reaction solution and the second reaction solution to fall freely from the air and react to obtain silver powder.
而且,所述析出步驟(S22)透過可調節流量的供應管路在反應槽的特定高度各自供應所述第一反應液及第二反應液而讓所述第一反應液與第二反應液自由下落並進行反應。 Moreover, the precipitation step (S22) supplies the first reaction liquid and the second reaction liquid at a specific height of the reaction tank through a supply pipeline with adjustable flow rate, allowing the first reaction liquid and the second reaction liquid to fall freely and react.
而且,所述第一反應液與第二反應液被供應的高度(H)是從所述反應槽的底部起的3m以上,而且,所述反應槽的反應溫度是30℃至50℃。 Moreover, the height (H) at which the first reaction liquid and the second reaction liquid are supplied is more than 3m from the bottom of the reaction tank, and the reaction temperature of the reaction tank is 30°C to 50°C.
而且,所述有機酸鹼金屬鹽包括選自醋酸(CH3COOH)、甲酸(CH2O2)、草酸(C2H2O4)、乳酸(C3H6O3)、檸檬酸(C6H8O7)、富馬酸(C4H4O4)、枸櫞酸(C6H8O7)、丁酸(C4H8O2)、丙酸(CH3CH2COOH)及尿酸(C5H4N4O3)所組成的組群的一種或多種的有機酸與選自鋰(Li)、鈉(Na)、鉀(K)、鈣(Ca)及鎂(Mg)所組成的組群的一種或多種的金屬所形成的鹽。 Moreover, the organic acid alkali metal salt includes a salt formed by one or more organic acids selected from the group consisting of acetic acid (CH 3 COOH), formic acid (CH 2 O 2 ), oxalic acid (C 2 H 2 O 4 ), lactic acid (C 3 H 6 O 3 ), citric acid (C 6 H 8 O 7 ), fumaric acid (C 4 H 4 O 4 ), citric acid (C 6 H 8 O 7 ), butyric acid (C 4 H 8 O 2 ), propionic acid (CH 3 CH 2 COOH) and uric acid (C 5 H 4 N 4 O 3 ) and one or more metals selected from the group consisting of lithium (Li), sodium (Na), potassium (K), calcium (Ca) and magnesium (Mg).
而且,以500g/L的硝酸銀(AgNO3)水溶液添加所述銀離子時,對於所述500g/L的硝酸銀(AgNO3)1600ml,以300至600g比率添加所述有機酸鹼金屬鹽。 Furthermore, when the silver ions are added to a 500 g/L silver nitrate (AgNO 3 ) aqueous solution, the organic acid alkali metal salt is added at a ratio of 300 to 600 g with respect to 1600 ml of the 500 g/L silver nitrate (AgNO 3 ).
而且,本發明揭示一種依據所述製造方法製造的銀粉末,所述銀粉末的SEM尺寸(SEM size)(DSEM)是0.3至1.3μm,PSA尺寸(PSA size)(D50)是0.1至2.0μm。 Furthermore, the present invention discloses a silver powder manufactured according to the manufacturing method, wherein the SEM size (D SEM ) of the silver powder is 0.3 to 1.3 μm, and the PSA size (D 50 ) is 0.1 to 2.0 μm.
而且,所述銀粉末依據下述式計算的跨度值(span value)是1.0以下。 Moreover, the span value of the silver powder calculated according to the following formula is less than 1.0.
Span value=(D90-D10)/D50 Span value=(D90-D10)/D50
(在此,D90、D10及D50分別指的是在固形物粒徑的累積分佈中相對於最大值相當於90%、10%及50%的粒徑。) (Here, D90, D10 and D50 refer to the particle sizes corresponding to 90%, 10% and 50% of the maximum value in the cumulative distribution of solid particle sizes, respectively.)
而且,以PSA尺寸(D50,μm)對SEM尺寸(DSEM,μm)之比(D50/DSEM)計算的所述銀粉末的凝聚度是1.7以下。 Furthermore, the degree of aggregation of the silver powder calculated as the ratio (D 50 /D SEM ) of the PSA size (D 50 , μm) to the SEM size (D SEM , μm) was 1.7 or less.
本發明能以空中自由下落方式析出銀粉而得到0.3~1.3μm大小(SEM尺寸)的單分散的銀粉末,可以防止凝聚發生,調節有機酸鹼金屬鹽的添加 量與反應溫度而得以即使製造了約0.3μm大小的細微粉末也能保持單分散並防止凝聚發生。 The present invention can precipitate silver powder by free falling in the air to obtain monodisperse silver powder of 0.3~1.3μm size (SEM size), which can prevent agglomeration. By adjusting the amount of organic acid and alkali metal salt added and the reaction temperature, even if fine powder of about 0.3μm size is produced, it can maintain monodisperse and prevent agglomeration.
第1圖示出了本發明一個實施例的析出步驟的製程示意圖。 Figure 1 shows a schematic diagram of the process of the precipitation step of an embodiment of the present invention.
第2圖是第一實施例的銀粉末的SEM照片。 Figure 2 is a SEM photograph of the silver powder of the first embodiment.
第3圖是第二實施例的銀粉末的SEM照片。 Figure 3 is a SEM photograph of the silver powder of the second embodiment.
第4圖是第三實施例的銀粉末的SEM照片。 Figure 4 is a SEM photograph of the silver powder of the third embodiment.
第5圖是第四實施例的銀粉末的SEM照片。 Figure 5 is a SEM photograph of the silver powder of the fourth embodiment.
第6圖是第一比較例的銀粉末的SEM照片。 Figure 6 is a SEM photograph of the silver powder of the first comparative example.
第7圖是第一比較例的銀粉末的SEM照片。 Figure 7 is a SEM photograph of the silver powder of the first comparative example.
在說明本發明之前,本說明書所使用的術語僅為說明特定實施例,並不是用來限定申請專利範圍所定義的本發明的範疇。除非另外給予不同的定義,本說明書所使用的技術術語及科學術語所表示的意義和本發明所屬技術領域中具有通常知識者通常了解的意義相同。 Before explaining the present invention, the terms used in this specification are only used to explain specific embodiments and are not used to limit the scope of the present invention as defined by the scope of the patent application. Unless otherwise defined, the technical terms and scientific terms used in this specification have the same meanings as those generally understood by those with ordinary knowledge in the technical field to which the present invention belongs.
在整個本說明書及申請專利範圍中,除非在句子中特別提及,否則術語“包括(comprise、comprises、comprising)”表示包括所提及的物品、步驟或一系列物品及步驟,並不是用來排除任何其它物品、步驟或一系列物品及步驟。 Throughout this specification and the scope of the patent application, unless otherwise specifically mentioned in the sentence, the term "comprise, comprises, comprising" means including the mentioned items, steps or a series of items and steps, and is not used to exclude any other items, steps or a series of items and steps.
另一方面,除非明確地指示反對,否則本發明的各種實施例可以和其它實施例結合。尤其是,被指示為較佳或有利的任何特徵均能和被指示為 較佳或有利的其它某一特徵或某一些特徵結合。下面結合圖式針對本發明的實施例及其效果進行說明。 On the other hand, unless explicitly indicated otherwise, various embodiments of the present invention may be combined with other embodiments. In particular, any feature indicated as being preferred or advantageous may be combined with another feature or features indicated as being preferred or advantageous. The following describes the embodiments of the present invention and their effects in conjunction with the drawings.
在本發明一個實施例的銀粉末製造方法調節空中自由下落反應及草酸投入量製造銀粉末,從而能夠得到0.3~1.3μm程度的單分散銀粉末。 In one embodiment of the present invention, the silver powder production method adjusts the free fall reaction in the air and the amount of oxalic acid added to produce silver powder, thereby being able to obtain a monodisperse silver powder of 0.3~1.3μm.
本發明的一個實施例的銀粉末的製造方法包括銀鹽製造步驟(S1)、銀鹽還原步驟(S2)、過濾及洗滌之類的精製步驟(S3)、表面處理步驟(S4)及後處理步驟(S5)。本發明銀粉末製造方法必須包括銀鹽還原步驟(S2),其餘步驟則可以省略。 The method for producing silver powder in one embodiment of the present invention includes a silver salt production step (S1), a silver salt reduction step (S2), a refining step such as filtering and washing (S3), a surface treatment step (S4) and a post-treatment step (S5). The method for producing silver powder of the present invention must include a silver salt reduction step (S2), and the remaining steps can be omitted.
本發明的一個實施例的銀鹽製造步驟(S1)是一種把錠、碎屑、細粒形態的銀(silver,Ag)予以酸處理而製造含有銀離子(Ag+)的銀鹽(silver salt)溶液的步驟。本發明可以經由銀鹽製造步驟(S1)直接製造銀鹽溶液,也可以利用市售的硝酸銀(AgNO3)、銀鹽絡合物或銀中間物溶液進行後續步驟。 The silver salt production step (S1) of an embodiment of the present invention is a step of treating silver (Ag) in the form of ingots, scraps, or fine particles with an acid to produce a silver salt solution containing silver ions (Ag + ). The present invention can directly produce a silver salt solution through the silver salt production step (S1), or can use commercially available silver nitrate (AgNO 3 ), silver salt complex, or silver intermediate solution for subsequent steps.
本發明的一個實施例的銀鹽還原步驟(S2)是一種以空中自由下落方式讓銀鹽溶液與還原溶液進行反應地讓銀離子還原而析出銀粒子(silver particle)的步驟。具體而言,包括下列步驟:製造包含銀鹽溶液、氨及有機酸鹼金屬鹽的第一反應液及包含還原劑的第二反應液的反應液製造步驟(S21);以空中自由下落方式讓第一反應液及第二反應液反應而獲得銀粉末的析出步驟(S22)。 The silver salt reduction step (S2) of an embodiment of the present invention is a step of reducing silver ions and precipitating silver particles by allowing the silver salt solution and the reducing solution to react in a free-falling manner in the air. Specifically, it includes the following steps: a reaction solution manufacturing step (S21) of manufacturing a first reaction solution containing a silver salt solution, ammonia and an organic acid alkali metal salt and a second reaction solution containing a reducing agent; a precipitation step (S22) of obtaining silver powder by allowing the first reaction solution and the second reaction solution to react in a free-falling manner in the air.
本發明的一個實施例的反應液製造步驟(S21)在含有銀離子的銀鹽溶液添加氨、有機酸鹼金屬鹽並將其攪拌溶解而製造第一反應液。更具體地而言,在含有銀離子的銀鹽溶液添加有機酸鹼金屬鹽並且以氨調節pH製造第一反應液。 In one embodiment of the present invention, the reaction solution preparation step (S21) adds ammonia and an organic acid alkali metal salt to a silver salt solution containing silver ions and stirs and dissolves them to prepare a first reaction solution. More specifically, an organic acid alkali metal salt is added to a silver salt solution containing silver ions and the pH is adjusted with ammonia to prepare the first reaction solution.
只要是銀陽離子的形態,本發明並不限制所述銀離子。作為一例,可以是硝酸銀(AgNO3)、銀鹽絡合物或銀中間物。較佳地,使用硝酸銀 (AgNO3)。下面以使用含銀離子的硝酸銀(AgNO3)為例進行說明。下面以500g/L的硝酸銀(AgNO3)1600ml為基準說明其它成分的含量等。 The present invention does not limit the silver ions as long as they are in the form of silver cations. For example, it may be silver nitrate (AgNO 3 ), a silver salt complex or a silver intermediate. Preferably, silver nitrate (AgNO 3 ) is used. The following description is made using silver nitrate (AgNO 3 ) containing silver ions as an example. The following description is made based on 1600 ml of 500 g/L silver nitrate (AgNO 3 ) as a standard to describe the contents of other components.
所述有機酸鹼金屬鹽可以舉例選自醋酸(CH3COOH)、甲酸(CH2O2)、草酸(C2H2O4)、乳酸(C3H6O3)、檸檬酸(C6H8O7)、富馬酸(C4H4O4)、枸櫞酸(C6H8O7)、丁酸(C4H8O2)、丙酸(CH3CH2COOH)及尿酸(C5H4N4O3)所組成的組群的一種或多種的有機酸(單稀脂肪酸)與選自鋰(Li)、鈉(Na)、鉀(K)、鈣(Ca)及鎂(Mg)所組成的組群的一種或多種的金屬所形成的鹽。較佳地,適用草酸鉀(C2K2O4),也可以選擇性地混合硫化鉀(potassium sulfide)後使用。 The organic acid alkali metal salt can be, for example, a salt formed by one or more organic acids (mono-diluted fatty acids) selected from the group consisting of acetic acid (CH 3 COOH ), formic acid (CH 2 O 2 ), oxalic acid (C 2 H 2 O 4 ), lactic acid (C 3 H 6 O 3 ) , citric acid (C 6 H 8 O 7 ), fumaric acid (C 4 H 4 O 4 ), citric acid (C 6 H 8 O 7 ), butyric acid (C 4 H 8 O 2 ), propionic acid (CH 3 CH 2 COOH) and uric acid (C 5 H 4 N 4 O 3 ) and one or more metals selected from the group consisting of lithium (Li), sodium (Na), potassium (K), calcium (Ca) and magnesium (Mg). Preferably, potassium oxalate (C 2 K 2 O 4 ) is used, and it may be optionally mixed with potassium sulfide for use.
相對於所述500g/L的硝酸銀(AgNO3)1600ml,能以300至600g的添加比率添加所述有機酸鹼金屬鹽。以所述範圍添加有機酸鹼金屬鹽時能提高收縮速度,而且還能控制所析出的銀粉末的大小,所述控制得到了後述實驗例的支持。有機酸鹼金屬鹽的添加量脫離所述範圍時,第一反應液的pH會降低而使得反應速度顯著降低,因此在後述析出步驟中難以確保進行空中自由下落的高度,從而其結果和在反應槽下部以傾倒(dumping)方式予以反應的情形一樣地會出現銀粒子生長不均勻的問題。而且,有機酸鹼金屬鹽的添加量在所述範圍內調節的話,就能調節所析出的銀粉末的粒徑,超過所述範圍地添加時粉末凝聚而無法得到大小均勻的銀粉末。 The organic acid alkali metal salt can be added at a ratio of 300 to 600 g relative to 1600 ml of the 500 g/L silver nitrate (AgNO 3 ). When the organic acid alkali metal salt is added within the above range, the shrinkage rate can be increased, and the size of the precipitated silver powder can be controlled, and the control is supported by the experimental examples described below. When the amount of the organic acid alkali metal salt added deviates from the above range, the pH of the first reaction solution will decrease, resulting in a significant decrease in the reaction rate. Therefore, it is difficult to ensure the height for free fall in the air in the precipitation step described below, and as a result, the problem of uneven growth of silver particles will occur, similar to the case of dumping the reaction at the bottom of the reaction tank. Furthermore, if the amount of the organic acid alkali metal salt added is adjusted within the above range, the particle size of the precipitated silver powder can be adjusted. If the amount of the organic acid alkali metal salt added exceeds the above range, the powder aggregates and a silver powder of uniform size cannot be obtained.
氨(NH3)能以水溶液形態使用。例如,使用25%氨水溶液時,能對500g/L的硝酸銀(AgNO3)1600ml以添加25%氨水溶液2000ml至3000ml的比率添加。如前所述,本發明中氨發揮出調節pH的功能。 Ammonia (NH 3 ) can be used in the form of an aqueous solution. For example, when a 25% aqueous ammonia solution is used, 2000 to 3000 ml of the 25% aqueous ammonia solution can be added to 1600 ml of 500 g/L silver nitrate (AgNO 3 ). As mentioned above, ammonia in the present invention has the function of adjusting pH.
對於500g/L的硝酸銀(AgNO3)1600ml,以低於2000ml的比率添加25%的氨水溶液的話,銀離子可能無法全部還原或者較難形成均勻的粒子分佈。對於500g/L的硝酸銀(AgNO3)1600ml,以超過3000ml的比率添加25%的氨水溶液的話,pH變高而能提高粉末的球形化或單分散性,但是所製造的銀粉末中有 機物含量高於所需基準而在製造了導電漿料後碳匯聚而導致導電性降低。所述氨包括其衍生物。 If 25% aqueous ammonia solution is added to 1600ml of 500g/L silver nitrate (AgNO 3 ), silver ions may not be completely reduced or it may be difficult to form uniform particle distribution. If 25% aqueous ammonia solution is added to 1600ml of 500g/L silver nitrate (AgNO 3 ), the pH may be increased to improve the sphericity or monodispersity of the powder, but the organic content of the produced silver powder is higher than the required standard, and carbon aggregates after producing the conductive slurry, resulting in reduced conductivity. The ammonia includes derivatives thereof.
在後述析出步驟中以空中自由下落方式進行反應的話需要較快的還原速度,所述氨具有控制pH及還原速度的功能,氨含量少於所述含量的話還原速度降低而使得反應速度變慢,從而導致粒子可能在反應槽下部不均勻地生長,含量超過所述含量的話反應速度太快而使得第二反應液被捕獲在粉末內,從而導致有機物增加一些(~1.5%)。 In the subsequent precipitation step, a faster reduction rate is required if the reaction is carried out by free fall in the air. The ammonia has the function of controlling pH and reduction rate. If the ammonia content is less than the above content, the reduction rate is reduced and the reaction rate is slowed down, which may cause the particles to grow unevenly in the lower part of the reaction tank. If the content exceeds the above content, the reaction rate is too fast and the second reaction liquid is captured in the powder, resulting in a slight increase in organic matter (~1.5%).
前述第一反應液可以在水之類的溶劑添加銀離子、有機酸鹼金屬鹽、氨水溶液並攪拌溶解後製成水溶液狀態,也能製成漿液(slurry)形態。 The first reaction liquid can be made into an aqueous solution by adding silver ions, organic acid alkali metal salt, and ammonia solution to a solvent such as water and stirring to dissolve, or it can be made into a slurry form.
本發明的一個實施例的反應液製造步驟(S21)還製造包含還原劑的第二反應液。 The reaction liquid preparation step (S21) of one embodiment of the present invention also prepares a second reaction liquid containing a reducing agent.
所述還原劑可以是選自烷醇胺、對苯二酚、聯氨及福馬林所組成的組群的一種以上,較佳地,可以選擇對苯二酚。此時,相對於第一反應液所含500g/L的硝酸銀1600ml,能以300至500g包含還原劑。相對於500g/L硝酸銀1600ml的還原劑的比率低於300g的話銀離子可能會無法全部還原,相對於500g/L硝酸銀1600ml的還原劑的比率超過500g地使用的話有機物含量會增加。 The reducing agent may be one or more selected from the group consisting of alkanolamine, hydroquinone, hydrazine and formalin, preferably hydroquinone. At this time, the reducing agent may be contained in 300 to 500g relative to 1600ml of 500g/L silver nitrate contained in the first reaction solution. If the ratio of the reducing agent relative to 1600ml of 500g/L silver nitrate is less than 300g, the silver ions may not be completely reduced, and if the ratio of the reducing agent relative to 1600ml of 500g/L silver nitrate is used in excess of 500g, the organic matter content will increase.
還原劑的含量低於所述範圍的話銀離子無法全部還原,因此應該以能讓銀離子全部還原的量包含還原劑,調節所述第二反應液所含還原劑的濃度而得以調節還原速度。 If the content of the reducing agent is lower than the above range, the silver ions cannot be completely reduced. Therefore, the reducing agent should be included in an amount that can completely reduce the silver ions. The concentration of the reducing agent contained in the second reaction solution can be adjusted to adjust the reduction rate.
例如,可以增加還原劑的濃度而提高還原速度或減少還原劑的濃度而降低還原速度。包含還原劑的第二反應液可以製成濃度5%以下的水溶液狀態,即,把還原劑添加到水之類的溶劑後予以攪拌溶解。 For example, the reduction rate can be increased by increasing the concentration of the reducing agent or decreased by decreasing the concentration of the reducing agent. The second reaction liquid containing the reducing agent can be prepared into an aqueous solution state with a concentration of 5% or less, that is, the reducing agent is added to a solvent such as water and then stirred and dissolved.
本發明的一個實施例的析出步驟(S22)是一種讓第一反應液及第二反應液進行反應而獲得銀粉末的步驟,可以讓反應液製造步驟(S21)所製造的 第一反應液及第二反應液以空中自由下落方式進行反應。如前所述,以空中自由下落方式進行反應而獲得銀粉末時,在反應液空中自由下落的期間適量的反應液均勻並持續進行反應而得以防止粒子之間的凝聚並且提高分散性。 The precipitation step (S22) of an embodiment of the present invention is a step of allowing the first reaction liquid and the second reaction liquid to react to obtain silver powder, and the first reaction liquid and the second reaction liquid produced in the reaction liquid production step (S21) can react in a free fall in the air. As mentioned above, when the silver powder is obtained by reacting in a free fall in the air, an appropriate amount of reaction liquid is uniformly and continuously reacted during the free fall of the reaction liquid in the air to prevent agglomeration between particles and improve dispersibility.
更具體而言,本發明的析出步驟(S22)能利用如第1圖所示的反應液槽及反應槽以空中自由下落方式析出銀粒子。在所述反應液製造步驟(S21)中,所述第一反應液及第二反應液可以分別在第一反應液製造槽及第二反應液製造槽製造。 More specifically, the precipitation step (S22) of the present invention can utilize the reaction solution tank and reaction tank shown in FIG. 1 to precipitate silver particles by free fall in the air. In the reaction solution manufacturing step (S21), the first reaction solution and the second reaction solution can be manufactured in the first reaction solution manufacturing tank and the second reaction solution manufacturing tank, respectively.
各槽所製造的反應液透過可調節流量的供應管路各自供應到反應槽。反應液透過直徑15Φ的噴嘴向反應槽噴射時,較佳地,以3.8L/min至4.5L/min的流量供應。 The reaction liquid produced in each tank is supplied to the reaction tank through a supply pipeline with adjustable flow rate. When the reaction liquid is sprayed into the reaction tank through a nozzle with a diameter of 15Φ, it is preferably supplied at a flow rate of 3.8L/min to 4.5L/min.
所述反應液移送到反應槽後透過噴嘴供應給反應槽內部並且空中下落而使得第一反應液與第二反應液進行反應。對於第一反應液與第二反應液被供應的高度(H),以反應槽的底部為基準在3m以上的高度進行空中下落。在低於3m的高度進行空中下落時所製成的銀粉末會發生凝聚。較佳地,在5m至7m的高度進行空中下落時能得到更優異的單分散粒子。 After the reaction liquid is transferred to the reaction tank, it is supplied to the inside of the reaction tank through a nozzle and falls from the air to make the first reaction liquid and the second reaction liquid react. The height (H) to which the first reaction liquid and the second reaction liquid are supplied is dropped from the bottom of the reaction tank at a height of more than 3m. When the drop is performed from the air at a height lower than 3m, the silver powder produced will agglomerate. Preferably, when the drop is performed from the air at a height of 5m to 7m, better monodisperse particles can be obtained.
把反應槽的反應溫度調節在30℃至50℃後進行反應。把反應溫度調節到所述範圍而得以控制所析出的銀粉末的大小,所述控制得到了後述實驗例的支持。提高反應溫度的話,會對粉末表面的稠密度(dense)增加、結晶化度增加及塗料的塗布程度造成影響,添加到第一反應液的有機酸鹼金屬鹽的含量相同時提高反應溫度就能使得所析出的銀粉末的粒徑減小。 The reaction tank is adjusted to a reaction temperature of 30°C to 50°C and then reacted. The size of the precipitated silver powder can be controlled by adjusting the reaction temperature to the above range, and the control is supported by the experimental examples described below. Increasing the reaction temperature will increase the density of the powder surface, increase the degree of crystallization, and affect the coating degree of the coating. When the content of the organic acid, alkali, and metal salt added to the first reaction solution is the same, increasing the reaction temperature can reduce the particle size of the precipitated silver powder.
透過本發明的析出步驟(S22)可以得到0.3~1.3μm大小(SEM尺寸)的單分散銀粉末,能防止凝聚發生,調節有機酸鹼金屬鹽的添加量及反應溫度而得以在製造了約0.3μm大小的細微粉末時也能保持單分散並且防止凝聚發生。 Through the precipitation step (S22) of the present invention, a monodisperse silver powder of 0.3~1.3μm in size (SEM size) can be obtained, which can prevent agglomeration. By adjusting the amount of organic acid and alkali metal salt added and the reaction temperature, it is possible to maintain monodispersity and prevent agglomeration when producing fine powder of about 0.3μm in size.
本發明的一個實施例的精製步驟(S3)包括下述步驟,即,利用過濾等方式把透過銀鹽還原步驟(S2)在反應槽下端得到的銀粉末分散液內所分散的銀粉末予以分離並洗滌的步驟(S31)。更具體而言,讓銀粉末分散液中的銀粒子沉降後,除掉分散液的上澄液並利用離心分離器予以過濾,以純水洗淨濾材。清洗的過程可以把清洗了粉末的清洗水完全除掉。 The refining step (S3) of an embodiment of the present invention includes the following steps, namely, the step of separating and washing the silver powder dispersed in the silver powder dispersion obtained at the lower end of the reaction tank through the silver salt reduction step (S2) by filtering or the like (S31). More specifically, after the silver particles in the silver powder dispersion are allowed to settle, the supernatant of the dispersion is removed and filtered by a centrifugal separator, and the filter material is washed with pure water. The washing process can completely remove the washing water that has washed the powder.
而且,本發明的一個實施例的精製步驟(S3)還可以在洗滌後包括乾燥及碾碎步驟(S32)。在此,含水率可以是10%以下,但本發明並不限定於此。 Moreover, the refining step (S3) of an embodiment of the present invention may also include a drying and crushing step (S32) after washing. Here, the moisture content may be less than 10%, but the present invention is not limited thereto.
本發明的一個實施例的表面處理步驟(S4)是一種把銀粉末的親水表面予以疏水化的步驟,可以選擇性地實施。銀粉末具有親水表面的話,長時間保管時會因為水分及表面氧化導致特性出現變化,製成導電漿料時會對其與有機溶劑的相容性及最終印刷特性造成較大影響。此時,表面處理劑可以使用鹽或乳液形態的單一或多種化合物。 The surface treatment step (S4) of an embodiment of the present invention is a step of hydrophobizing the hydrophilic surface of the silver powder, which can be selectively implemented. If the silver powder has a hydrophilic surface, its properties will change due to moisture and surface oxidation during long-term storage, which will have a significant impact on its compatibility with organic solvents and the final printing properties when it is made into a conductive slurry. At this time, the surface treatment agent can use a single or multiple compounds in the form of salt or emulsion.
作為一例,在過濾後得到的銀粉末上添加含有十八胺(octadecyl amine)的表面處理劑為銀粉末賦予疏水性。作為一例,相對於硝酸銀100重量份,能以0.01至0.1重量份(作為一例,0.03重量份)包含十八胺。之後,可以再經過過濾、洗淨、乾燥、碾碎過程獲得銀粉末。對銀粉末進行表面處理時,粉末的分散良好才能充分地進行表面處理,含水率低時分散效率較差,因此具備一定量的含水率(例如,70~85%)地進行表面處理較好。 For example, a surface treatment agent containing octadecyl amine is added to the silver powder obtained after filtration to give the silver powder hydrophobicity. For example, octadecyl amine can be included in 0.01 to 0.1 parts by weight (for example, 0.03 parts by weight) relative to 100 parts by weight of silver nitrate. After that, the silver powder can be obtained through filtering, washing, drying, and grinding. When the silver powder is surface treated, the powder must be well dispersed to fully perform the surface treatment. When the water content is low, the dispersion efficiency is poor, so it is better to perform the surface treatment with a certain amount of water content (for example, 70~85%).
本發明的一個實施例的後處理步驟(S5)可以包括下述製程:把表面處理後得到的銀粉末的乾燥及凝聚粉末予以分散的碾碎過程、清除粗粉末的分級過程。作為一例,可以利用噴射磨(Jetmil)之類的裝置在一定的空氣壓(例如,0.4kgf)及供應速度(例如,30至60g/min)下進行碾碎過程,但本發明並不限定於此。 The post-processing step (S5) of an embodiment of the present invention may include the following processes: a grinding process to disperse the dried and agglomerated silver powder obtained after the surface treatment, and a grading process to remove the coarse powder. As an example, the grinding process can be performed using a device such as a jet mill at a certain air pressure (e.g., 0.4 kgf) and a supply speed (e.g., 30 to 60 g/min), but the present invention is not limited thereto.
依據本發明一個實施例的銀粉末製造方法製造的銀粉末的SEM尺寸(DSEM)是0.3至1.3μm,PSA尺寸(D50)是1.0至2.0μm,後述實驗例所測量的跨度值(span value)是1.0以下,後述實驗例所測量的凝聚度(D50/DSEM)是1.7以下。 The SEM size (D SEM ) of the silver powder produced by the silver powder production method according to an embodiment of the present invention is 0.3 to 1.3 μm, the PSA size (D 50 ) is 1.0 to 2.0 μm, the span value measured in the experimental example described below is less than 1.0, and the degree of agglomeration (D 50 /D SEM ) measured in the experimental example described below is less than 1.7.
依據本發明的製造方法,如後述實施例所示,還能製造出SEM尺寸低於0.3μm並且SEM圖像上呈單分散的細微銀粉末。 According to the manufacturing method of the present invention, as shown in the following embodiments, fine silver powder with a SEM size less than 0.3 μm and monodispersed in the SEM image can also be produced.
本發明還揭示一種包含依據本發明一個實施例製造的銀粉末的導電漿料。更具體而言,本發明的導電漿料包括依據本發明製造的銀粉末、玻璃介質及有機載色劑而適合用來形成太陽能電池電極。 The present invention also discloses a conductive slurry comprising silver powder manufactured according to an embodiment of the present invention. More specifically, the conductive slurry of the present invention comprises silver powder manufactured according to the present invention, a glass medium and an organic carrier and is suitable for forming a solar cell electrode.
本發明的導電性漿料組合物可以根據需要而添加一般習知的諸如分散劑、可塑劑、黏度調節劑、表面活性劑、氧化劑、金屬氧化物、金屬有機化合物之類的添加劑。 The conductive slurry composition of the present invention can be added with generally known additives such as dispersants, plasticizers, viscosity regulators, surfactants, oxidants, metal oxides, metal organic compounds, etc. as needed.
本發明還揭示了一種把所述導電漿料塗抹到基材上後予以乾燥及燒製的太陽能電池的電極形成方法及依據所述方法製造的太陽能電池電極。當然,除了使用含有具備所述特性的銀粉末的導電漿料以外,本發明的太陽能電池電極形成方法中基材、印刷、乾燥及燒製可以採取太陽能電池的製造中通常使用的方法。作為一例,所述基材可以是矽晶圓。 The present invention also discloses a method for forming a solar cell electrode by applying the conductive slurry onto a substrate and then drying and firing the conductive slurry, and a solar cell electrode manufactured according to the method. Of course, in addition to using a conductive slurry containing silver powder having the above-mentioned characteristics, the substrate, printing, drying and firing in the solar cell electrode forming method of the present invention can adopt the methods commonly used in the manufacture of solar cells. As an example, the substrate can be a silicon wafer.
實施例及比較例 Implementation examples and comparative examples
(1)第一實施例 (1) First embodiment
在第一反應液槽把500g/L的硝酸銀1600ml、草酸鉀380g及氨(濃度25%)2560ml添加到常溫純水15840g並加以攪拌調製成第一反應液。另一方面,在第二反應液槽把對苯二酚400g添加到常溫純水20000g後攪拌調製成第二反應液。 In the first reaction tank, 1600 ml of 500 g/L silver nitrate, 380 g of potassium oxalate, and 2560 ml of ammonia (concentration 25%) were added to 15840 g of pure water at room temperature and stirred to prepare the first reaction solution. On the other hand, in the second reaction tank, 400 g of hydroquinone was added to 20000 g of pure water at room temperature and stirred to prepare the second reaction solution.
接着,利用韓國的泵廠商WILO公司的化學泵把流量控制在3.8L/min~4.5L/min地把所述反應液分別移送到反應槽後,以噴嘴噴射(空中下落方式)後在反應槽下部回收了含有銀粉末的銀粉末分散液,所述銀粉末則是第一反應液與第二反應液從空中下落並反應而析出的。此時,反應槽的反應溫度是35℃,第一反應液與第二反應液的下落高度是6m。 Next, the reaction liquids were transferred to the reaction tanks using a chemical pump from WILO, a Korean pump manufacturer, at a flow rate of 3.8L/min to 4.5L/min. The silver powder dispersion containing silver powder was recovered at the bottom of the reaction tank after being sprayed (falling from the air) by a nozzle. The silver powder was precipitated by the first reaction liquid and the second reaction liquid falling from the air and reacting. At this time, the reaction temperature of the reaction tank was 35°C, and the falling height of the first reaction liquid and the second reaction liquid was 6m.
把獲取的所述銀粉末分散液中的銀粒子予以沉降後,除掉分散液的上澄液並利用離心分離器予以過濾,以純水洗淨濾材。之後,讓含水率低於10%地把清洗水除掉。之後,添加表面處理劑把含水率調節到70至85%,經過乾燥及碾碎過程得到了最終銀粉末。 After the silver particles in the obtained silver powder dispersion are precipitated, the supernatant of the dispersion is removed and filtered using a centrifuge, and the filter material is washed with pure water. After that, the washing water is removed so that the moisture content is less than 10%. After that, a surface treatment agent is added to adjust the moisture content to 70 to 85%, and the final silver powder is obtained after drying and grinding.
(2)第二實施例 (2) Second embodiment
除了第一反應液與第二反應液的下落高度為3m以外,以相同於第一實施例的方法獲得了銀粉末。 Silver powder was obtained by the same method as in the first embodiment, except that the falling height of the first reaction liquid and the second reaction liquid was 3m.
(3)第三實施例 (3) Third embodiment
除了反應槽的反應溫度為50℃以外,以相同於第一實施例的方法獲得了銀粉末。 Silver powder was obtained by the same method as in the first embodiment except that the reaction temperature of the reaction tank was 50°C.
(4)第四實施例 (4) Fourth embodiment
除了在第一反應液添加草酸鉀570g並且反應槽的反應溫度為50℃以外,以相同於第一實施例的方法獲得了銀粉末。 Silver powder was obtained by the same method as in the first embodiment, except that 570 g of potassium oxalate was added to the first reaction solution and the reaction temperature of the reaction tank was 50°C.
(5)第一比較例 (5) First comparison example
除了第一反應液與第二反應液的下落高度為2m以外,以相同於第一實施例的方法獲得了銀粉末。 Silver powder was obtained by the same method as in the first embodiment, except that the falling height of the first reaction liquid and the second reaction liquid was 2m.
(6)第二比較例 (6) Second comparative example
除了獲取包含下述銀粒子的銀粉末分散液以外,以相同於第一實施例的方法獲得了銀粉末,所述銀粒子是在35℃反應溫度下在燒杯把第二反應 液全部添加(傾倒方式)到第一反應液並且在添加完畢後開始再攪拌10分鐘後析出的。 Silver powder was obtained in the same manner as in the first embodiment, except that a silver powder dispersion containing the following silver particles was obtained, wherein the silver particles were precipitated by adding the entire second reaction liquid to the first reaction liquid in a beaker at a reaction temperature of 35°C (by pouring) and stirring for another 10 minutes after the addition was completed.
實施例 Implementation example
(1)銀粉末的SEM尺寸測量 (1) SEM size measurement of silver powder
對於依據本發明的實施例及比較例製造的銀粉末,利用JEOL公司製造的掃描式電子顯微鏡測量100個粉末各自的直徑大小後求取平均值而測量SEM尺寸(μm)後列示在下述表2。而且,第2圖至第7圖示出了按照實施例及比較例製造的銀粉末的SEM圖像。 For the silver powder produced according to the embodiment and comparative example of the present invention, the diameter of 100 powders was measured using a scanning electron microscope manufactured by JEOL, and the average value was obtained and the SEM size (μm) was measured and listed in the following Table 2. In addition, Figures 2 to 7 show the SEM images of the silver powder produced according to the embodiment and comparative example.
(2)銀粉末的PSA(Particle size analysis)測量 (2) PSA (Particle size analysis) measurement of silver powder
把依據本發明的實施例及比較例製造的銀粉末50mg添加到乙醇30ml並且在超音波洗滌器分散3分鐘後,利用基於雷射繞射法的粒徑分佈測量裝置(S3500,Microtrac公司)測量了PSA尺寸(μm)。其結果則列示於下述表2。 50 mg of silver powder produced according to the embodiment and comparative example of the present invention was added to 30 ml of ethanol and dispersed in an ultrasonic washer for 3 minutes. The PSA size (μm) was measured using a particle size distribution measuring device based on laser diffraction (S3500, Microtrac). The results are listed in Table 2 below.
(3)跨度值(Span value)測量 (3) Span value measurement
對於依據本發明的實施例及比較例製造的銀粉末,利用所測量的粒徑分佈計算了如下定義的跨度值(span value)。 For the silver powder produced according to the embodiments and comparative examples of the present invention, the span value defined as follows was calculated using the measured particle size distribution.
跨度值=(D90-D10)/D50 Span value = (D90-D10)/D50
(在此,D90、D10及D50分別指的是在固形物粒徑的累積分佈中相對於最大值相當於90%、10%及50%的粒徑。) (Here, D90, D10 and D50 refer to the particle sizes corresponding to 90%, 10% and 50% of the maximum value in the cumulative distribution of solid particle sizes, respectively.)
跨度值小的話表示粒徑的分佈較窄,可以視為製造了大小均勻的銀粉末。 A smaller span value indicates a narrower distribution of particle sizes, which can be considered as producing silver powder of uniform size.
(4)凝聚度測量 (4) Cohesion measurement
為了評估所製造的銀粉末的凝聚度而計算了PSA尺寸(D50,μm)對SEM尺寸(DSEM,μm)之比(D50/DSEM)。對於因光散射而多分散的粒子,以一個粒子進行粒徑分析的PSA粒子大小和透過SEM拍攝測量各個粒子直徑的粒子大小的差異越小表示分散的越好。 In order to evaluate the agglomeration degree of the produced silver powder, the ratio of the PSA size (D 50 , μm) to the SEM size (D SEM , μm) (D 50 /D SEM ) was calculated. For particles that are polydispersed due to light scattering, the smaller the difference between the PSA particle size analyzed for one particle and the particle size measured by SEM photography, the better the dispersion.
如所述表2的結果及第2圖至第5圖所示,在3m以上的高度以空中自由下落方式析出銀粒子時(第一實施例至第三實施例)能得到具有低跨度值及凝聚度的單分散銀粉末,可以提高反應溫度及增加草酸鉀投入量(第四實施例)而得到300μm程度的單分散粉末。第四實施例中,粒子大小非常細微而使得表面能較高而在進行粒徑分析測量時粉末之間會發生凝聚並且從而導致跨度值及凝聚度測量值多少高一些,但如第5圖所示,在沒有較大凝聚的情形下和第一實 施例至第三實施例一樣地能進行大量生產。而且,下落高度低於3m時(第一比較例)如第6圖所示地由於粉末凝聚而無法測量PSA尺寸、跨度值及凝聚度等,在燒杯以傾倒方式析出銀粉末時(第二比較例)如所述表2的結果及第7圖所示地呈現出較高的跨度值及凝聚度而得到發生了凝聚的銀粉末。 As shown in the results of Table 2 and Figures 2 to 5, when silver particles are precipitated in an air free fall method at a height of more than 3m (the first to third embodiments), a monodisperse silver powder with a low span value and agglomeration degree can be obtained. By increasing the reaction temperature and the amount of potassium oxalate added (the fourth embodiment), a monodisperse powder of about 300μm can be obtained. In the fourth embodiment, the particle size is very fine, so the surface energy is high, and when the particle size analysis is performed, the powder will agglomerate and thus cause the span value and agglomeration degree measurement values to be somewhat higher. However, as shown in Figure 5, in the absence of large agglomeration, mass production can be carried out in the same manner as the first to third embodiments. Moreover, when the falling height is lower than 3m (first comparative example), the PSA size, span value, and cohesion degree cannot be measured due to powder coagulation as shown in Figure 6. When the silver powder is precipitated by tilting the beaker (second comparative example), a higher span value and cohesion degree are shown as shown in the results of Table 2 and Figure 7, and a coagulated silver powder is obtained.
前述各實施例所例示的特徵、結構及效果等可以由本技術領域中具有通常知識者在其它實施例中予以組合或變形後實施。因此這些組合及變形的相關內容也應闡釋為屬於本發明的範圍。 The features, structures, and effects illustrated in the aforementioned embodiments can be combined or modified in other embodiments by those with ordinary knowledge in the technical field. Therefore, the relevant contents of these combinations and modifications should also be interpreted as belonging to the scope of the present invention.
Claims (5)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2018-0146665 | 2018-11-23 | ||
| KR1020180146665A KR20200061193A (en) | 2018-11-23 | 2018-11-23 | Method for producing monodispersed Ag powder |
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| TW202030033A TW202030033A (en) | 2020-08-16 |
| TWI866937B true TWI866937B (en) | 2024-12-21 |
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| TW108142816A TWI866937B (en) | 2018-11-23 | 2019-11-25 | Method for producing monodispersed ag powder |
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| KR (1) | KR20200061193A (en) |
| TW (1) | TWI866937B (en) |
| WO (1) | WO2020106120A1 (en) |
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| CN115555575B (en) * | 2022-09-21 | 2024-03-29 | 安徽格派锂电循环科技有限公司 | Method for preparing nano cobalt particles by using thermal spraying method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5925350B2 (en) * | 2015-03-05 | 2016-05-25 | Dowaエレクトロニクス株式会社 | Spherical silver powder |
| TWI563102B (en) * | 2014-07-31 | 2016-12-21 | Dowa Electronics Materials Co Ltd | Silver powder, method for producing the same, and electrically conductive paste |
| KR20180047529A (en) * | 2016-10-31 | 2018-05-10 | 엘에스니꼬동제련 주식회사 | Silver powder and manufacturing method of the same |
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| JPS5925350B2 (en) * | 1980-06-13 | 1984-06-16 | 日立化成工業株式会社 | brush for electrical equipment |
| KR0181572B1 (en) * | 1995-11-02 | 1999-04-01 | 김화중 | Manufacturing method of silver powder |
| KR20010107101A (en) | 2000-05-25 | 2001-12-07 | 윤종용 | Metal wiring method of semiconductor device |
| JP5224022B2 (en) * | 2006-07-28 | 2013-07-03 | 三菱マテリアル株式会社 | Method and apparatus for producing silver fine particles |
| JP2010236007A (en) * | 2009-03-31 | 2010-10-21 | Mitsubishi Materials Corp | Spherical silver particles, method for producing silver particles, and production apparatus |
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2018
- 2018-11-23 KR KR1020180146665A patent/KR20200061193A/en not_active Ceased
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- 2019-11-22 WO PCT/KR2019/016204 patent/WO2020106120A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI563102B (en) * | 2014-07-31 | 2016-12-21 | Dowa Electronics Materials Co Ltd | Silver powder, method for producing the same, and electrically conductive paste |
| JP5925350B2 (en) * | 2015-03-05 | 2016-05-25 | Dowaエレクトロニクス株式会社 | Spherical silver powder |
| KR20180047529A (en) * | 2016-10-31 | 2018-05-10 | 엘에스니꼬동제련 주식회사 | Silver powder and manufacturing method of the same |
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| KR20200061193A (en) | 2020-06-02 |
| TW202030033A (en) | 2020-08-16 |
| WO2020106120A1 (en) | 2020-05-28 |
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