TWI862695B - Curable resin composition containing siloxane resin, cured film thereof, and producing process of siloxane resin - Google Patents
Curable resin composition containing siloxane resin, cured film thereof, and producing process of siloxane resin Download PDFInfo
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- TWI862695B TWI862695B TW109133740A TW109133740A TWI862695B TW I862695 B TWI862695 B TW I862695B TW 109133740 A TW109133740 A TW 109133740A TW 109133740 A TW109133740 A TW 109133740A TW I862695 B TWI862695 B TW I862695B
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- resin composition
- curable resin
- carbon atoms
- epoxy
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- 239000011342 resin composition Substances 0.000 title claims abstract description 72
- 229920005989 resin Polymers 0.000 title claims abstract description 67
- 239000011347 resin Substances 0.000 title claims abstract description 67
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title description 17
- 230000008569 process Effects 0.000 title description 3
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 16
- 239000003999 initiator Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 claims abstract description 9
- 150000001875 compounds Chemical class 0.000 claims description 83
- 239000004593 Epoxy Substances 0.000 claims description 72
- -1 3,4-epoxycyclohexyl Chemical group 0.000 claims description 60
- 229920001296 polysiloxane Polymers 0.000 claims description 46
- 125000004432 carbon atom Chemical group C* 0.000 claims description 40
- 125000000962 organic group Chemical group 0.000 claims description 24
- 239000007787 solid Substances 0.000 claims description 22
- 239000002253 acid Substances 0.000 claims description 21
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 14
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 13
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 12
- 125000003700 epoxy group Chemical group 0.000 claims description 11
- 150000002148 esters Chemical class 0.000 claims description 9
- 229920002050 silicone resin Polymers 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000001257 hydrogen Substances 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 229920002554 vinyl polymer Polymers 0.000 claims description 7
- 150000007513 acids Chemical class 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 125000005843 halogen group Chemical group 0.000 claims description 5
- 125000005641 methacryl group Chemical group 0.000 claims description 5
- 150000008065 acid anhydrides Chemical class 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 239000010408 film Substances 0.000 description 89
- 229920000647 polyepoxide Polymers 0.000 description 54
- 239000003822 epoxy resin Substances 0.000 description 53
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 35
- 230000001681 protective effect Effects 0.000 description 34
- 239000000203 mixture Substances 0.000 description 33
- 239000000126 substance Substances 0.000 description 31
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 30
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 239000007789 gas Substances 0.000 description 26
- 239000002904 solvent Substances 0.000 description 25
- 238000001723 curing Methods 0.000 description 23
- 238000006243 chemical reaction Methods 0.000 description 22
- 230000015572 biosynthetic process Effects 0.000 description 19
- 238000003786 synthesis reaction Methods 0.000 description 18
- 238000012360 testing method Methods 0.000 description 16
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 14
- 238000010521 absorption reaction Methods 0.000 description 14
- 229920001577 copolymer Polymers 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 14
- 239000010410 layer Substances 0.000 description 14
- KJIFKLIQANRMOU-UHFFFAOYSA-N oxidanium;4-methylbenzenesulfonate Chemical compound O.CC1=CC=C(S(O)(=O)=O)C=C1 KJIFKLIQANRMOU-UHFFFAOYSA-N 0.000 description 14
- 239000000758 substrate Substances 0.000 description 14
- 239000007788 liquid Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 239000004973 liquid crystal related substance Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 239000004094 surface-active agent Substances 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 238000010943 off-gassing Methods 0.000 description 10
- 239000004848 polyfunctional curative Substances 0.000 description 10
- 230000004580 weight loss Effects 0.000 description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 239000007822 coupling agent Substances 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 238000004040 coloring Methods 0.000 description 8
- 238000004090 dissolution Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 150000002430 hydrocarbons Chemical group 0.000 description 8
- 239000012044 organic layer Substances 0.000 description 8
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 7
- 150000008064 anhydrides Chemical class 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 7
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 7
- 239000003039 volatile agent Substances 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 230000002378 acidificating effect Effects 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 230000002411 adverse Effects 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- ASGKDLGXPOIMTM-UHFFFAOYSA-N diethoxy-methyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](C)(OCC)OCC)CCC2OC21 ASGKDLGXPOIMTM-UHFFFAOYSA-N 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- UDUKMRHNZZLJRB-UHFFFAOYSA-N triethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCC)(OCC)OCC)CCC2OC21 UDUKMRHNZZLJRB-UHFFFAOYSA-N 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- 238000004383 yellowing Methods 0.000 description 4
- QYGBYAQGBVHMDD-XQRVVYSFSA-N (z)-2-cyano-3-thiophen-2-ylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C/C1=CC=CS1 QYGBYAQGBVHMDD-XQRVVYSFSA-N 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- ISKXXTBQZYPQBO-UHFFFAOYSA-N 9H-fluorene naphthalen-1-ol Chemical compound C1=CC=C2C(O)=CC=CC2=C1.C1=CC=C2C(O)=CC=CC2=C1.C1=CC=C2CC3=CC=CC=C3C2=C1 ISKXXTBQZYPQBO-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- NIYNIOYNNFXGFN-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol;7-oxabicyclo[4.1.0]heptane-4-carboxylic acid Chemical compound OCC1CCC(CO)CC1.C1C(C(=O)O)CCC2OC21.C1C(C(=O)O)CCC2OC21 NIYNIOYNNFXGFN-UHFFFAOYSA-N 0.000 description 3
- 239000003377 acid catalyst Substances 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- ZMAPKOCENOWQRE-UHFFFAOYSA-N diethoxy(diethyl)silane Chemical compound CCO[Si](CC)(CC)OCC ZMAPKOCENOWQRE-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 3
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 230000003301 hydrolyzing effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- DOYKFSOCSXVQAN-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CCO[Si](C)(OCC)CCCOC(=O)C(C)=C DOYKFSOCSXVQAN-UHFFFAOYSA-N 0.000 description 2
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 description 2
- URDOJQUSEUXVRP-UHFFFAOYSA-N 3-triethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C(C)=C URDOJQUSEUXVRP-UHFFFAOYSA-N 0.000 description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 2
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
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- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
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- 239000013022 formulation composition Substances 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- MUTGBJKUEZFXGO-UHFFFAOYSA-N hexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21 MUTGBJKUEZFXGO-UHFFFAOYSA-N 0.000 description 1
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- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 150000007517 lewis acids Chemical group 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
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- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- XVTQAXXMUNXFMU-UHFFFAOYSA-N methyl 2-(3-oxo-2-pyridin-2-yl-1h-pyrazol-5-yl)acetate Chemical compound N1C(CC(=O)OC)=CC(=O)N1C1=CC=CC=N1 XVTQAXXMUNXFMU-UHFFFAOYSA-N 0.000 description 1
- VLKBRFNUOVSNJA-UHFFFAOYSA-N methyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]-dipropoxysilane Chemical compound C1C(CC[Si](C)(OCCC)OCCC)CCC2OC21 VLKBRFNUOVSNJA-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
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- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- FABOKLHQXVRECE-UHFFFAOYSA-N phenyl(tripropoxy)silane Chemical compound CCCO[Si](OCCC)(OCCC)C1=CC=CC=C1 FABOKLHQXVRECE-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical group 0.000 description 1
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- 229920001223 polyethylene glycol Polymers 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
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- 235000019260 propionic acid Nutrition 0.000 description 1
- 229940116423 propylene glycol diacetate Drugs 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003342 selenium Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 230000003746 surface roughness Effects 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 150000007970 thio esters Chemical group 0.000 description 1
- 125000002813 thiocarbonyl group Chemical group *C(*)=S 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea group Chemical group NC(=S)N UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 1
- HGCVEHIYVPDFMS-UHFFFAOYSA-N trimethoxy(7-oxabicyclo[4.1.0]heptan-4-ylmethyl)silane Chemical compound C1C(C[Si](OC)(OC)OC)CCC2OC21 HGCVEHIYVPDFMS-UHFFFAOYSA-N 0.000 description 1
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- LFRDHGNFBLIJIY-UHFFFAOYSA-N trimethoxy(prop-2-enyl)silane Chemical compound CO[Si](OC)(OC)CC=C LFRDHGNFBLIJIY-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- QLNOVKKVHFRGMA-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical group [CH2]CC[Si](OC)(OC)OC QLNOVKKVHFRGMA-UHFFFAOYSA-N 0.000 description 1
- QYJYJTDXBIYRHH-UHFFFAOYSA-N trimethoxy-[8-(oxiran-2-ylmethoxy)octyl]silane Chemical compound C(C1CO1)OCCCCCCCC[Si](OC)(OC)OC QYJYJTDXBIYRHH-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- VUWVDNLZJXLQPT-UHFFFAOYSA-N tripropoxy(propyl)silane Chemical compound CCCO[Si](CCC)(OCCC)OCCC VUWVDNLZJXLQPT-UHFFFAOYSA-N 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/06—Polysiloxanes containing silicon bound to oxygen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/30—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
- C08G59/306—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/092—Polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1535—Five-membered rings
- C08K5/1539—Cyclic anhydrides
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C08L2201/00—Properties
- C08L2201/10—Transparent films; Clear coatings; Transparent materials
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Epoxy Resins (AREA)
- Silicon Polymers (AREA)
Abstract
本發明提供一種包含矽氧烷樹脂的硬化性樹脂組成物及其硬化物、矽氧烷樹脂的製造方法。一種硬化性樹脂組成物,其特徵在於:含有滿足下述(i)~(iii)的矽氧烷樹脂、與硬化劑和/或光陽離子起始劑。(i)具有在29 Si-NMR光譜中,在-47 ppm~-52 ppm顯示訊號的下述結構T1、在-55 ppm~-61 ppm顯示訊號的下述結構T2及在-62 ppm~-72 ppm顯示訊號的下述結構T3,訊號的面積比為T1:T2:T3=0~1:1~10:1~100。(ii)重量平均分子量為750~20000。(iii)每一個反應性基的分子量未滿350。The present invention provides a curable resin composition containing a siloxane resin, a cured product thereof, and a method for producing the siloxane resin. A curable resin composition, characterized in that it contains a siloxane resin satisfying the following (i) to (iii), and a curing agent and/or a photocation ion initiator. (i) It has the following structure T1 showing a signal at -47 ppm to -52 ppm, the following structure T2 showing a signal at -55 ppm to -61 ppm, and the following structure T3 showing a signal at -62 ppm to -72 ppm in a 29 Si-NMR spectrum, and the area ratio of the signals is T1:T2:T3=0 to 1:1 to 10:1 to 100. (ii) The weight average molecular weight is 750 to 20,000. (iii) The molecular weight of each reactive group is less than 350.
Description
本發明是有關於一種使用含有3,4-環氧基環己基等反應性基的矽氧烷樹脂的硬化性樹脂組成物、及將其硬化而成的硬化膜。The present invention relates to a curable resin composition using a siloxane resin containing a reactive group such as a 3,4-epoxyepoxyhexyl group, and a cured film formed by curing the composition.
在液晶顯示元件、有機電致發光元件(有機EL(electroluminescence)元件)、電子紙元件等顯示元件中,設置有用以防止以觸摸屏為首的電子零件的劣化或損傷的保護膜、用以保持以層狀配置的配線間的絕緣性的層間絕緣膜、用以提高開口率的平坦化膜等硬化膜。以前,在彩色液晶顯示器(liquid crystal display,LCD)的製造中所使用的彩色濾光片的表面上,形成有作為保護層的透明硬化膜(以下,也稱為保護膜)。彩色濾光片的保護膜可出於如下目的來形成:使彩色濾光片的像素間產生的凹凸平坦化、提高彩色濾光片對於後步驟中的熱處理或化學品處理的耐久性、提高彩色液晶顯示器的可靠性等。作為彩色濾光片的保護膜,要求平坦性、耐熱性、耐化學品性、密接性、硬度、電性可靠性及透明性等優異。In display elements such as liquid crystal display elements, organic electroluminescent elements (organic EL (electroluminescence) elements), and electronic paper elements, hardened films such as protective films for preventing degradation or damage of electronic parts such as touch screens, interlayer insulation films for maintaining insulation between wiring arranged in layers, and flattening films for increasing the aperture ratio are provided. Conventionally, a transparent hardened film (hereinafter also referred to as a protective film) is formed on the surface of a color filter used in the manufacture of a color liquid crystal display (LCD) as a protective layer. The protective film of the color filter can be formed for the following purposes: to flatten the unevenness generated between pixels of the color filter, to improve the durability of the color filter against heat treatment or chemical treatment in a later step, to improve the reliability of the color liquid crystal display, etc. As a protective film for color filters, it is required to have excellent flatness, heat resistance, chemical resistance, adhesion, hardness, electrical reliability, and transparency.
例如,作為平坦性,要求將因形成像素時的著色組成物的重複塗布而產生的高度1 μm~2 μm左右的凹凸平坦化至0.1 μm以下。作為耐熱性,存在對保護膜在利用濺射法製作氧化銦錫(indium tin oxide,ITO)等透明電極時施加200℃~270℃左右的高熱的情況,要求在所述溫度條件下保護膜穩定。作為耐化學品性,要求保護膜對於後步驟中所使用的酸、鹼及溶劑等的穩定性。作為密接性,在製作液晶顯示器面板時有時在保護膜上進行基板的貼合,要求所述部位的保護膜不會自基底剝離。作為硬度,就保護膜的耐久性的觀點而言,要求具有高的硬度。作為電性可靠性,要求維持保護膜的絕緣性、或保護膜中包含的雜質等不會污染液晶。作為透明性,要求保護膜在可見光波長區域中並不具有吸收以無損彩色濾光片的顏色特性。For example, in terms of flatness, it is required to flatten the unevenness of about 1 μm to 2 μm in height caused by repeated coating of the coloring composition when forming pixels to less than 0.1 μm. In terms of heat resistance, there is a situation where a high temperature of about 200°C to 270°C is applied to the protective film when a transparent electrode such as indium tin oxide (ITO) is made by sputtering, and the protective film is required to be stable under the above temperature conditions. In terms of chemical resistance, the protective film is required to be stable to acids, alkalis, and solvents used in subsequent steps. In terms of adhesion, when manufacturing a liquid crystal display panel, a substrate is sometimes bonded to the protective film, and it is required that the protective film in the above position does not peel off from the substrate. In terms of hardness, from the perspective of the durability of the protective film, high hardness is required. As for electrical reliability, it is required that the insulation of the protective film be maintained, or that impurities contained in the protective film do not contaminate the liquid crystal. As for transparency, it is required that the protective film does not absorb light in the visible wavelength region and does not damage the color characteristics of the color filter.
不僅要求所述對於保護膜的要求特性,隨著LCD面板的高功能化,還要求廣視角、高速響應,在逐漸使用類似於共面切換(In-plane Switching,IPS)模式的顯示方式的過程中,對於保護膜的要求特性也正變嚴格。在IPS模式之類的顯示方式中,自彩色濾光片層產生或滲出(bleed out)的氣體狀或液狀成分或水若經由保護層進入液晶層而液晶層中的水分或離子性雜質的濃度增加、或在液晶中成為氣泡,則會成為顯示不良的原因。因此,就當然防止所述雜質成分的通過的方面、且來自與液晶層直接接觸的保護膜的氣體產生與顯示不良直接有關的方面而言,特別重視低產氣性。另外,近年來,也存在對於LCD面板的薄型化的要求,因此也要求將保護膜薄膜化,且對於實現薄膜情況下的平坦化這一平坦性的要求也變嚴格。即,為如下狀況:產生了兼顧低產氣與平坦性這一新課題。In addition to the above-mentioned requirements for the protective film, as LCD panels become more functional, wide viewing angles and high-speed responses are also required. In the process of using display methods such as in-plane switching (IPS) mode, the requirements for the protective film are becoming more stringent. In display methods such as IPS mode, if gaseous or liquid components or water generated or bleeds out from the color filter layer enters the liquid crystal layer through the protective layer, the concentration of water or ionic impurities in the liquid crystal layer increases, or bubbles are formed in the liquid crystal, which will cause poor display. Therefore, in terms of preventing the passage of the impurity components, and in terms of the fact that the gas generation from the protective film in direct contact with the liquid crystal layer is directly related to poor display, low gas generation is particularly important. In recent years, there has been a demand for thinner LCD panels, so there has been a demand for thinner protective films, and the flatness requirements for achieving flatness in thin films have also become stricter. In other words, a new issue has arisen: balancing low gas generation and flatness.
作為彩色濾光片的保護膜用材料,迄今為止提出有大量的環氧系或丙烯酸系化合物的組成物等(專利文獻1~專利文獻5等),但並未發現同時滿足低產氣性與平坦性的要求特性的材料。 另一方面,也提出了具有3,4-環己基的矽氧烷環氧樹脂(專利文獻6)或將所述材料用於硬化膜形成用的材料、或者作為彩色濾光片用材料的形式(專利文獻7~專利文獻9等),但並未詳細地著眼於矽氧烷結構,也未進行關於低產氣性或平坦性的討論(專利文獻7~專利文獻8等)。 [現有技術文獻] [專利文獻]As a material for a protective film of a color filter, a large number of epoxy or acrylic compound compositions have been proposed so far (Patent Documents 1 to 5, etc.), but no material has been found that satisfies the required properties of low gas generation and flatness at the same time. On the other hand, a siloxane epoxy resin having a 3,4-cyclohexyl group (Patent Document 6) or a material for forming a cured film using the material or a form of a color filter material (Patent Documents 7 to 9, etc.) has been proposed, but no attention has been paid to the siloxane structure in detail, and no discussion has been conducted on low gas generation or flatness (Patent Documents 7 to 8, etc.). [Prior Art Documents] [Patent Documents]
[專利文獻1]國際公開第96/34303號 [專利文獻2]日本專利特開2000-103937號公報 [專利文獻3]日本專利特開2000-143772號公報 [專利文獻4]日本專利特開2001-091732號公報 [專利文獻5]日本專利特開2004-069930號公報 [專利文獻6]WO2015/151957號 [專利文獻7]日本專利特開2005-338790號公報 [專利文獻8]日本專利特開2012-241118號公報 [專利文獻9]日本專利特開2017-171748號公報[Patent Document 1] International Publication No. 96/34303 [Patent Document 2] Japanese Patent Publication No. 2000-103937 [Patent Document 3] Japanese Patent Publication No. 2000-143772 [Patent Document 4] Japanese Patent Publication No. 2001-091732 [Patent Document 5] Japanese Patent Publication 2004-069930 Publication [Patent Document 6] WO2015/151957 [Patent Document 7] Japanese Patent Publication No. 2005-338790 [Patent Document 8] Japanese Patent Publication No. 2012-241118 [Patent Document 9] Japanese Patent Publication No. 2017-171748
[發明所要解決的問題] 本發明是一種具有平坦性、極其良好的低吸濕性、低產氣性且耐熱性、耐光性、耐化學品性、電性可靠性及透明性優異的含矽氧烷樹脂的硬化性樹脂組成物。[Problem to be solved by the invention] The present invention is a curable resin composition containing a siloxane resin having flatness, extremely good low moisture absorption, low gas generation, and excellent heat resistance, light resistance, chemical resistance, electrical reliability and transparency.
如上所述,為如下狀況:在彩色濾光片的保護膜中,在滿足低吸濕性、低產氣性與平坦性的要求特性的基礎上,必須高度保持耐熱性、耐化學品性、硬度、電性可靠性及透明性等彩色濾光片用保護膜所必需的特性,且可滿足所述情況的保護膜用材料作為組成物的應用範圍縮小。As described above, the protective film for a color filter must have the required properties of low moisture absorption, low gas generation, and flatness while maintaining high heat resistance, chemical resistance, hardness, electrical reliability, and transparency, and the range of applications of protective film materials that can meet the above requirements as a composition is narrowing.
進而,近年來,也開發有除了紅綠藍(Red Green Blue,RGB)以外還具有並未塗布彩色濾光片的像素用著色組成物的白(white,W)像素的彩色濾光片(RGBW方式),對保護膜也要求填充並未塗布所述著色組成物的W空間的同時滿足平坦性。即,逐漸要求除了以前的1 μm~2 μm左右的像素上的凹凸以外,還對比其大的2 μm~3 μm之類的凹空間利用著色像素形成部位上的膜厚2 μm以下之類的薄膜進行平坦化。Furthermore, in recent years, color filters (RGBW method) have been developed that have white (W) pixels that are not coated with color filters in addition to red, green, and blue (RGB), and the protective film is also required to fill the W space that is not coated with the color composition and satisfy the flatness. In other words, in addition to the conventional 1 μm to 2 μm bumps on the pixels, the larger 2 μm to 3 μm concave spaces are required to be flattened using a thin film with a thickness of 2 μm or less on the colored pixel formation portion.
本發明是鑒於所述問題點而成,目的在於提供一種可形成滿足平坦性、低吸濕性、低產氣性的要求特性,同時耐熱性、耐化學品性、密接性、硬度、電性可靠性及透明性也優異的保護膜的硬化性樹脂組成物、將其硬化而成的硬化膜、以及它們中所使用的矽氧烷樹脂的製造方法。 [解決問題的技術手段]The present invention is made in view of the above-mentioned problems, and aims to provide a curable resin composition that can form a protective film that satisfies the required properties of flatness, low moisture absorption, and low gas generation, and is also excellent in heat resistance, chemical resistance, adhesion, hardness, electrical reliability, and transparency, a cured film formed by curing the composition, and a method for producing a siloxane resin used therein. [Technical means for solving the problem]
本發明者等人為了解決所述之類的彩色濾光片的保護膜所要求的課題而進行了研究,結果發現,利用調配具有特定結構的矽氧烷樹脂的硬化性樹脂組成物而可解決所述課題,從而完成了本發明。The inventors of the present invention have conducted research to solve the problems required for the protective film of the color filter described above, and have found that the problems can be solved by formulating a curable resin composition of a silicone resin having a specific structure, thereby completing the present invention.
即,本發明的主旨如以下般。 〔1〕一種硬化性樹脂組成物,含有滿足下述(i)~(iii)的矽氧烷樹脂、與硬化劑和/或光陽離子起始劑。 (i)具有在29 Si-核磁共振(nuclear magnetic resonance,NMR)光譜中,在-47 ppm~-52 ppm顯示訊號的下述結構T1、在-55 ppm~-61 ppm顯示訊號的下述結構T2及在-62 ppm~-72 ppm顯示訊號的下述結構T3,訊號的面積比為T1:T2:T3=0~1:1~10:1~100。 (ii)重量平均分子量為750~20000。 (iii)下述(a)中包含的每一個反應性基的分子量未滿350。 [化1] 〔結構T1~結構T3中,R為氫基、甲基、乙基或苯基,X為以下的(a)或(b),可相同也可不同,各結構中至少一個X為(a)。 (a)選自縮水甘油基、3,4-環氧基環己基、乙烯基、丙烯醯基及甲基丙烯醯基中的任一反應性基、或在碳數1~6的有機基的末端具有所述反應性基的基 (b)碳數1~6的有機基〕 〔2〕根據〔1〕所述的硬化性樹脂組成物,其中所述X包含在碳數1~6的有機基的末端具有3,4-環氧基環己基的基。 〔3〕根據〔1〕或〔2〕所述的硬化性樹脂組成物,其中所述矽氧烷樹脂含有在29 Si-NMR光譜中在-9 ppm~-13 ppm顯示訊號的下述結構D1與在-15 ppm~-24 ppm顯示訊號的下述結構D2。 [化2] 〔結構D1~結構D2中,R為氫基、甲基、乙基或苯基,Y為所述的(a)或(b),在各結構中可相同也可不同。〕 〔4〕根據〔1〕至〔3〕中任一項所述的硬化性樹脂組成物,其中所述硬化劑為選自由多元羧酸、多元羧酸的酐、及多元羧酸的熱分解性酯所組成的群組中的一種或兩種以上。 〔5〕根據〔1〕至〔4〕中任一項所述的硬化性樹脂組成物,其中相對於固體成分的總質量,所述矽氧烷樹脂的固體成分含量為3質量%以上且99質量%以下。 〔6〕根據〔1〕至〔5〕中任一項所述的硬化性樹脂組成物,含有不包含矽氧烷骨架且具有環氧基或聚合性不飽和鍵的非矽氧烷型化合物。 〔7〕根據〔6〕所述的硬化性樹脂組成物,其中不包含矽氧烷骨架且具有環氧基或聚合性不飽和鍵的非矽氧烷型化合物為下述式(4)所表示的環氧化合物。 [化3] 〔式(4)中,Ar為碳數6~12的二價芳香族烴基。另外,Ar所表示的二價芳香族烴基的氫原子的一部分可經碳數1~10的烴基、碳數1~5的烷氧基或鹵素基取代。l的平均值為0~2。〕 〔8〕一種硬化物,使所述根據〔1〕至〔7〕中任一項所述的硬化性樹脂組成物硬化而成。 〔9〕一種矽氧烷樹脂的製造方法,為製造滿足下述(i)~(iii)的矽氧烷樹脂的方法,所述矽氧烷樹脂的製造方法中, 使Si(X1 )(OR1 )3 水解或水解縮合,或者使Si(X1 )(OR1 )3 與Si(X2 )2 (OR4 )2 水解或水解縮合。 〔其中,X1 為下述(a)所示的基,可相同也可不同,但至少含有在碳數1~6的有機基的末端具有3,4-環氧基環己基的基。X2 為下述(a)或(b)所示的基,可相同也可不同,但至少具有(b)所示的基。R1 及R4 分別獨立地為碳數1~3的烷基或苯基。〕 (i)具有在29 Si-NMR光譜中,在-47 ppm~-52 ppm顯示訊號的下述結構T1、在-55 ppm~-61 ppm顯示訊號的下述結構T2及在-62 ppm~-72 ppm顯示訊號的下述結構T3,訊號的面積比為T1:T2:T3=0~1:1~10:1~100。 (ii)重量平均分子量為750~20000。 (iii)下述(a)中包含的每一個反應性基的分子量未滿350。 [化4] 〔結構T1~結構T3中,R為氫基、甲基、乙基或苯基,X為以下的(a)或(b),可相同也可不同,各結構中至少一個X為(a)。 (a)選自縮水甘油基、3,4-環氧基環己基、乙烯基、丙烯醯基及甲基丙烯醯基中的任一反應性基、或在碳數1~6的有機基的末端具有所述反應性基的基 (b)碳數1~6的有機基〕 [發明的效果]That is, the gist of the present invention is as follows. [1] A curable resin composition comprising a siloxane resin satisfying the following (i) to (iii), and a curing agent and/or a photocation initiator. (i) Having the following structure T1 showing a signal at -47 ppm to -52 ppm, the following structure T2 showing a signal at -55 ppm to -61 ppm, and the following structure T3 showing a signal at -62 ppm to -72 ppm in a 29 Si-nuclear magnetic resonance (NMR) spectrum, and the area ratio of the signals is T1:T2:T3=0 to 1:1 to 10:1 to 100. (ii) The weight average molecular weight is 750 to 20,000. (iii) The molecular weight of each reactive group contained in the following (a) is less than 350. [Chemistry 1] [In Structures T1 to T3, R is a hydrogen group, a methyl group, an ethyl group or a phenyl group, and X is (a) or (b) below, which may be the same or different, and at least one X in each structure is (a). (a) Any reactive group selected from glycidyl, 3,4-epoxycyclohexyl, vinyl, acryl and methacryl, or a group having the reactive group at the end of an organic group having 1 to 6 carbon atoms; (b) An organic group having 1 to 6 carbon atoms] [2] The curable resin composition according to [1], wherein X includes a group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms. [3] The curable resin composition according to [1] or [2], wherein the siloxane resin contains the following structure D1 showing a signal at -9 ppm to -13 ppm and the following structure D2 showing a signal at -15 ppm to -24 ppm in the 29 Si-NMR spectrum. [Chemistry 2] [In Structure D1 to Structure D2, R is a hydrogen group, a methyl group, an ethyl group or a phenyl group, and Y is (a) or (b) described above, and may be the same or different in each structure.] [4] The curable resin composition according to any one of [1] to [3], wherein the curing agent is one or more selected from the group consisting of polycarboxylic acids, polycarboxylic acid anhydrides, and polycarboxylic acid thermally decomposable esters. [5] The curable resin composition according to any one of [1] to [4], wherein the solid content of the siloxane resin is 3 mass % or more and 99 mass % or less relative to the total mass of the solid content. [6] The curable resin composition according to any one of [1] to [5], comprising a non-silicone compound having no siloxane skeleton and having an epoxy group or a polymerizable unsaturated bond. [7] The curable resin composition according to [6], wherein the non-silicone compound having no siloxane skeleton and having an epoxy group or a polymerizable unsaturated bond is an epoxy compound represented by the following formula (4). [In formula (4), Ar is a divalent aromatic hydrocarbon group having 6 to 12 carbon atoms. In addition, a portion of the hydrogen atoms of the divalent aromatic hydrocarbon group represented by Ar may be substituted by a hydrocarbon group having 1 to 10 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a halogen group. The average value of l is 0 to 2.] [8] A cured product obtained by curing the curable resin composition according to any one of [1] to [7]. [9] A method for producing a siloxane resin, which is a method for producing a siloxane resin that satisfies the following (i) to (iii), wherein Si(X 1 )(OR 1 ) 3 is hydrolyzed or hydrolytically condensed, or Si(X 1 )(OR 1 ) 3 and Si(X 2 ) 2 (OR 4 ) 2 are hydrolyzed or hydrolytically condensed. [Wherein, X 1 is a group represented by (a) below, which may be the same or different, but at least contains a group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms. X 2 is a group represented by (a) or (b) below, which may be the same or different, but at least contains a group represented by (b). R 1 and R 4 are each independently an alkyl group having 1 to 3 carbon atoms or a phenyl group. 〕 (i) Having the following structure T1 showing a signal at -47 ppm to -52 ppm, the following structure T2 showing a signal at -55 ppm to -61 ppm, and the following structure T3 showing a signal at -62 ppm to -72 ppm in the 29 Si-NMR spectrum, and the area ratio of the signals is T1:T2:T3 = 0 to 1:1 to 10:1 to 100. (ii) The weight average molecular weight is 750 to 20,000. (iii) The molecular weight of each reactive group contained in the following (a) is less than 350. [Chemistry 4] [In structures T1 to T3, R is hydrogen, methyl, ethyl or phenyl, X is (a) or (b) below, which may be the same or different, and at least one X in each structure is (a). (a) any reactive group selected from glycidyl, 3,4-epoxycyclohexyl, vinyl, acryl and methacryl, or a group having the reactive group at the end of an organic group having 1 to 6 carbon atoms; (b) an organic group having 1 to 6 carbon atoms] [Effects of the invention]
本發明所涉及的硬化性樹脂組成物可形成滿足平坦性、極其良好的低吸濕性、低產氣性的要求特性且耐熱性、耐化學品性、電性可靠性及透明性也優異並可提高顯示元件的顯示性能的硬化膜、包括所述硬化膜的顯示元件、以及所述硬化膜。本發明的硬化性樹脂組成物當然可作為包含RGBW方式在內的LCD的彩色濾光片的保護膜來應用,特別是也可應用於需要平坦性、低產氣性優異的透明硬化膜的顯示裝置中。即,作為LCD以外的有機EL顯示裝置、微米發光二極管(micro-light emitting diode,μLED)顯示裝置、應用量子點的顯示裝置的結構要素,特別是在需要將凹凸或階差加以平坦化的透明膜的情況下,可優選地應用。進而,也可應用於配備彩色濾光片層的互補金屬氧化物半導體(complementary metal oxide semiconductor,CMOS)等傳感器中。另外,作為半導體裝置、多層印刷配線基板或觸摸屏等的絕緣膜層,特別是在需要平坦性的情況下,也可通用。進而,廣泛用於需要透明性或耐熱性、低吸濕性等的光學用途、光學器件用途、機械零件材料、電氣電子零件材料等、汽車零件材料、土木材料、成型材料、塗料或接著劑等各種用途。The curable resin composition of the present invention can form a cured film that satisfies the required properties of flatness, extremely good low moisture absorption, and low gas generation, and is also excellent in heat resistance, chemical resistance, electrical reliability, and transparency, and can improve the display performance of a display element, a display element including the cured film, and the cured film. The curable resin composition of the present invention can be used as a protective film for a color filter of an LCD including an RGBW method, and can also be used in a display device that requires a transparent cured film with excellent flatness and low gas generation. That is, it can be preferably used as a structural element of organic EL display devices other than LCD, micro-light emitting diode (μLED) display devices, and display devices using quantum dots, especially in the case of a transparent film that needs to flatten unevenness or steps. Furthermore, it can also be applied to sensors such as complementary metal oxide semiconductor (CMOS) equipped with a color filter layer. In addition, it can also be used universally as an insulating film layer of semiconductor devices, multi-layer printed wiring substrates, or touch screens, especially in the case of requiring flatness. Furthermore, it is widely used in various applications such as optical applications requiring transparency, heat resistance, low moisture absorption, etc., optical device applications, mechanical parts materials, electrical and electronic parts materials, automotive parts materials, civil engineering materials, molding materials, coatings, adhesives, etc.
本發明的硬化性樹脂組成物含有矽氧烷樹脂以及硬化劑和/或光陽離子起始劑。另外,所述硬化性樹脂組成物可含有表面活性劑、溶媒等。此處,所謂矽氧烷樹脂是指具有矽氧烷鍵(-Si-O-Si-)的樹脂,在本發明中含有具有以下結構的矽氧烷樹脂。The curable resin composition of the present invention contains a siloxane resin and a curing agent and/or a photo-ion initiator. In addition, the curable resin composition may contain a surfactant, a solvent, etc. Here, the so-called siloxane resin refers to a resin having a siloxane bond (-Si-O-Si-), and the present invention contains a siloxane resin having the following structure.
<矽氧烷樹脂>29 Si-NMR光譜中的含矽鍵單元T及D的化學偏移在T單元:-45 ppm~-80 ppm、D單元:0 ppm~-40 ppm的範圍觀察到,本發明的矽氧烷樹脂中作為T單元,在-47 ppm~-52 ppm、-55 ppm~-61 ppm、-62 ppm~-72 ppm的各範圍顯示訊號,這些分別表示源於下述結構T1(-47 ppm~-52 ppm)、T2(-55 ppm~-61 ppm)及T3(-62 ppm~-72 ppm)的含矽鍵單元的訊號。<Siloxane resin> The chemical shifts of the silicon-bonded units T and D in the 29 Si-NMR spectrum are observed in the ranges of -45 ppm to -80 ppm for T unit and 0 ppm to -40 ppm for D unit. In the siloxane resin of the present invention, signals are shown in the ranges of -47 ppm to -52 ppm, -55 ppm to -61 ppm, and -62 ppm to -72 ppm as T unit. These signals respectively indicate signals originating from silicon-bonded units of the following structures T1 (-47 ppm to -52 ppm), T2 (-55 ppm to -61 ppm), and T3 (-62 ppm to -72 ppm).
[化5] 〔其中,R為氫基、甲基、乙基、苯基,X為以下的(a)或(b),可相同也可不同,各結構中至少一個X為(a)。所述X將後述。 (a)選自縮水甘油基、3,4-環氧基環己基、乙烯基、丙烯醯基及甲基丙烯醯基中的任一反應性基、或在碳數1~6的有機基的末端具有所述反應性基的基 (b)碳數1~6的有機基〕[Chemistry 5] [Wherein, R is hydrogen, methyl, ethyl, or phenyl, and X is (a) or (b) below, which may be the same or different, and at least one X in each structure is (a). The X will be described later. (a) any reactive group selected from glycidyl, 3,4-epoxycyclohexyl, vinyl, acryl, and methacryl, or a group having the reactive group at the end of an organic group having 1 to 6 carbon atoms; (b) an organic group having 1 to 6 carbon atoms]
本發明的矽氧烷樹脂的特徵在於以下方面:不僅含有在一般的矽氧烷樹脂中也可觀測到的表示T3結構的訊號,而且含有所述T2結構及T1結構。通過不僅具有T3結構,而且也具有此種T2結構及T1結構,具備源於T3結構的耐熱性或耐化學品性,並且可提高在有機溶劑中的溶解性或與其他樹脂並用時的相容性,可廣泛設計硬化物的要求特性,也可應用於硬化性樹脂組成物所使用的各種加工製程。而且,對於這些結構T1~結構T3,其訊號的面積比宜為T1:T2:T3=0~1:1~10:1~100,優選為0~1:1~10:1~50。The silicone resin of the present invention is characterized in that it contains not only a signal indicating a T3 structure that can be observed in a general silicone resin, but also the T2 structure and the T1 structure. By having not only a T3 structure but also such a T2 structure and a T1 structure, it has heat resistance or chemical resistance derived from the T3 structure, and can improve solubility in organic solvents or compatibility when used with other resins, and can widely design the required characteristics of the cured product, and can also be applied to various processing processes used for curable resin compositions. Moreover, for these structures T1 to T3, the area ratio of the signals is preferably T1:T2:T3=0~1:1~10:1~100, preferably 0~1:1~10:1~50.
進而,對於本發明的矽氧烷樹脂,優選為不僅含有所述T結構,而且含有在29 Si-NMR光譜中在-9 ppm~-13 ppm顯示訊號的下述結構D1與在-15 ppm~-24 ppm顯示訊號的下述結構D2。通過具有此種規定的D1結構及D2結構,與有機溶劑或其他環氧樹脂等的相容性變得良好,就所述方面而言優選。 [化6] 〔結構D1~結構D2中,R為氫基、甲基、乙基或苯基,Y為所述的(a)或(b),在各結構中可相同也可不同。〕Furthermore, the siloxane resin of the present invention preferably contains not only the T structure but also the following structure D1 showing a signal at -9 ppm to -13 ppm and the following structure D2 showing a signal at -15 ppm to -24 ppm in the 29 Si-NMR spectrum. By having such a specified structure D1 and structure D2, compatibility with organic solvents or other epoxy resins etc. becomes good, which is preferred in terms of the above aspect. [Chemistry 6] [In Structure D1 and Structure D2, R is hydrogen, methyl, ethyl or phenyl, and Y is (a) or (b) described above, and may be the same or different in each structure.]
進而,作為T結構與D結構的訊號的面積比,宜為(T1+T2+T3):(D1+D2)=10~1:5~0。就硬化物的低吸濕性的觀點而言,更優選為(T1+T2+T3):(D1+D2)=10~1:2~0。例如,若存在提高耐熱性(低產氣性)的必要性,則需要以大量導入T結構的方式設計矽氧烷樹脂。另外,例如存在控制硬化物的各物性的必要性,需要提高與其他環氧樹脂等的相容性的情況下,需要設計含有一定以上的D結構的矽氧烷樹脂。Furthermore, the area ratio of the signal of the T structure and the D structure is preferably (T1+T2+T3): (D1+D2) = 10~1: 5~0. From the viewpoint of low hygroscopicity of the cured product, it is more preferably (T1+T2+T3): (D1+D2) = 10~1: 2~0. For example, if there is a need to improve heat resistance (low gas generation), it is necessary to design the siloxane resin in such a way that a large amount of T structure is introduced. In addition, for example, if there is a need to control various physical properties of the cured product and it is necessary to improve compatibility with other epoxy resins, it is necessary to design a siloxane resin containing a certain amount of D structure or more.
作為本發明的矽氧烷樹脂的代表性結構,在分子中具有下述式(1)或式(2)所表示的基。 [化7] The representative structure of the siloxane resin of the present invention has a group represented by the following formula (1) or (2) in the molecule.
在所述式(1)及式(2)中,j、k、m、n滿足 1≦j+k≦7 (j≧0,k≧1)···(i) 2≦m+n≦100 (m≧1,n≧1)···(ii) 此處,就與其他化合物的相容性的觀點而言,j+k優選為1以上,另一方面,就塗膜的耐化學品性、密接性的觀點而言,j+k優選為7以下。即,宜具有可滿足此種特性的適當尺寸的環狀結構。j+k更優選為1~6,進而優選為1~4。另外,就分子量的控制、及與其他化合物的相容性的觀點而言,m+n優選為2以上且100以下。即,宜為環狀結構與鏈狀結構以適度的比率鍵結而成的化合物,所述m+n更優選為2~99,進而優選為3~75。*表示結合鍵,在連結的情況下構成Si-O-Si鍵。In the above formula (1) and formula (2), j, k, m, and n satisfy 1≦j+k≦7 (j≧0, k≧1)···(i) 2≦m+n≦100 (m≧1, n≧1)···(ii) Here, from the viewpoint of compatibility with other compounds, j+k is preferably 1 or more, and from the viewpoint of chemical resistance and adhesion of the coating film, j+k is preferably 7 or less. That is, it is preferable to have a ring structure of an appropriate size that can satisfy such characteristics. j+k is more preferably 1 to 6, and further preferably 1 to 4. In addition, from the viewpoint of molecular weight control and compatibility with other compounds, m+n is preferably 2 or more and 100 or less. That is, it is preferably a compound in which a ring structure and a chain structure are bonded at an appropriate ratio, and the m+n is more preferably 2 to 99, and further preferably 3 to 75. * represents a bond, and when linked, it forms a Si-O-Si bond.
式(1)及式(2)中的X為所述(a)或(b),可相同也可分別不同,包含一個以上的(a)。再者,(a)只要存在於T結構中的X或D結構中的Y的某處即可,優選為存在多個(a),存在於T結構中及D結構中兩者。In formula (1) and formula (2), X is (a) or (b), which may be the same or different, and includes more than one (a). Furthermore, (a) only needs to be present somewhere in X in the T structure or Y in the D structure, and preferably, there are multiple (a)s, and they are present in both the T structure and the D structure.
在所述碳數1~6的有機基的末端具有所述(a)中記載的反應性基的基中,作為「碳數1~6的有機基」,可包含可分支的烷基、環烷基、苯基等。作為碳數,優選為1~4,更優選為1~3。作為此種有機基,例如可列舉:甲基、乙基、各種丙基、各種丁基等烷基、或環丙基等環烷基等。再者,所謂「各種」是指包含正-、仲-、叔-、異-在內的各種異構體。Among the groups having the reactive group described in (a) at the end of the organic group having 1 to 6 carbon atoms, the "organic group having 1 to 6 carbon atoms" may include branchable alkyl groups, cycloalkyl groups, phenyl groups, etc. The number of carbon atoms is preferably 1 to 4, and more preferably 1 to 3. Examples of such organic groups include alkyl groups such as methyl, ethyl, various propyl groups, various butyl groups, and cycloalkyl groups such as cyclopropyl groups. Furthermore, the term "various" refers to various isomers including normal-, secondary-, tertiary-, and iso-.
另外,作為式(1)及式(2)中的X為碳數1~3的烴基時的例子,優選為甲基、乙基。In the formula (1) and the formula (2), when X is a alkyl group having 1 to 3 carbon atoms, preferably, X is a methyl group or an ethyl group.
多個X可相同,也可不同,就硬化性的觀點而言,優選為一個以上包含所述(a)中的反應性基,這些反應性基中含有在碳數1~6的有機基的末端具有3,4-環氧基環己基的基,更優選的是相對於Si的100莫耳%而在碳數1~6的有機基的末端具有3,4-環氧基環己基的基宜為15莫耳%以上,更優選為宜為30莫耳%以上。作為所述碳數1~6的有機基的末端具有3,4-環氧基環己基的基,優選為β-(3,4-環氧基環己基)乙基。A plurality of Xs may be the same or different. From the viewpoint of curability, it is preferred that at least one reactive group in (a) is included, wherein the reactive groups include a group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms, and more preferably, the group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms is 15 mol% or more, and more preferably 30 mol% or more, relative to 100 mol% of Si. The group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms is preferably β-(3,4-epoxycyclohexyl)ethyl.
另一方面,式(1)及式(2)中的R'為羥基、碳數1~3的烴基、苯基、甲氧基、乙氧基、或下述式(3)所示的基。 [化8] 此處,式(3)中的RX為羥基、碳數1~3的烴基、苯基、甲氧基、或乙氧基,X為所述(a)或(b)。優選為*表示結合鍵,在連結的情況下構成Si-O-Si鍵,重複單元為0~15000。On the other hand, R' in formula (1) and formula (2) is a hydroxyl group, a carbonyl group having 1 to 3 carbon atoms, a phenyl group, a methoxy group, an ethoxy group, or a group represented by the following formula (3). Here, RX in formula (3) is a hydroxyl group, a alkyl group having 1 to 3 carbon atoms, a phenyl group, a methoxy group, or an ethoxy group, and X is (a) or (b) above. Preferably, * represents a bond, and when linked, it forms a Si-O-Si bond, and the number of repeating units is 0 to 15,000.
式(1)及式(2)中的R'可相同也可不同,在R'全部為羥基的情況下,保存穩定性差,且根據調配組成的不同而有時會損害硬化膜的低吸濕性,因此優選為羥基的含量相對於Si的100莫耳%宜為30莫耳%以下,更優選為羥基以外的基。R' in formula (1) and formula (2) may be the same or different. When all R' are hydroxyl groups, the storage stability is poor and the low hygroscopicity of the cured film may be impaired depending on the formulation composition. Therefore, it is preferred that the content of hydroxyl groups is 30 mol% or less relative to 100 mol% of Si, and groups other than hydroxyl groups are more preferred.
所述R'及RX中作為碳數1~3的烴基,更優選為甲基、乙基,由此可獲得耐熱性高的硬化膜。In the above R' and RX, the alkyl group having 1 to 3 carbon atoms is more preferably a methyl group or an ethyl group, whereby a cured film having high heat resistance can be obtained.
而且,對於所述矽氧烷樹脂,重量平均分子量為750~20000,且所述(a)中包含的每一個反應性基的分子量未滿350 g/eq。Furthermore, the weight average molecular weight of the siloxane resin is 750 to 20,000, and the molecular weight of each reactive group contained in (a) is less than 350 g/eq.
其中,重量平均分子量以利用凝膠滲透色譜法(gel permeation chromatography,GPC)而得的聚苯乙烯換算重量平均分子量(Mw)來表示。Mw低於750的矽氧烷樹脂形成交聯密度低而耐化學品性貧乏的膜(硬化物),另外容易作為未反應物殘存於塗膜中而成為塗膜的脫氣特性惡化的因素。在Mw大於20000的情況下,有製成膜(硬化物)時的平坦性惡化、或與其他化合物的相容性惡化的傾向。優選為Mw宜為1000~15,000。The weight average molecular weight is expressed as the polystyrene-equivalent weight average molecular weight (Mw) obtained by gel permeation chromatography (GPC). Siloxane resins with an Mw of less than 750 form films (cured products) with low crosslinking density and poor chemical resistance. They are also likely to remain in the coating as unreacted products, which deteriorates the degassing properties of the coating. When the Mw is greater than 20,000, there is a tendency for the flatness of the film (cured product) to deteriorate, or for the compatibility with other compounds to deteriorate. The preferred Mw is 1,000 to 15,000.
另外,在所述(a)中包含的每一個反應性基的分子量為350 g/eq以上的情況下,反應性基的含量降低,硬化性不足,有交聯密度降低的傾向,因此耐化學品性等硬化膜的特性惡化。優選為所述分子量宜為150以上且未滿350。再者,假設在反應性基全部包含環氧基的情況下,所述分子量相當於環氧當量。In addition, when the molecular weight per reactive group contained in (a) is 350 g/eq or more, the content of the reactive group decreases, the curability is insufficient, and there is a tendency for the crosslinking density to decrease, so that the properties of the cured film such as chemical resistance deteriorate. Preferably, the molecular weight is 150 or more and less than 350. In addition, assuming that all reactive groups include epoxy groups, the molecular weight is equivalent to epoxy equivalent.
本發明的硬化性樹脂組成物通過含有如所述般的矽氧烷樹脂、這些中的矽氧烷環氧樹脂、特別是包含3,4-環氧基環己基的矽氧烷環氧樹脂,可獲得吸濕性低的硬化膜。其理由的詳情並不確定,但推測理由是,以前的一般的矽氧烷環氧樹脂的環氧基為源於親水性高的縮水甘油基的結構單元,相對於此包含3,4-環氧基環己基的矽氧烷環氧樹脂中為疏水性高的環己基環氧基。進而推測理由是,以前的一般的矽氧烷環氧樹脂在通過水解縮合等製造的情況下,容易生成或殘存矽烷醇基〔所述式(1)與式(2)的R'中表示羥基的基〕,相對於此本發明中,包含3,4-環氧基環己基的矽氧烷環氧樹脂中矽烷醇基少。The curable resin composition of the present invention can obtain a cured film with low hygroscopicity by containing the above-mentioned siloxane resin, the siloxane epoxy resin among them, and particularly the siloxane epoxy resin containing 3,4-epoxyepoxyhexyl group. The details of the reason are not certain, but it is estimated that the epoxy group of the conventional general siloxane epoxy resin is a structural unit derived from a glycidyl group with high hydrophilicity, while the siloxane epoxy resin containing 3,4-epoxyepoxyhexyl group is a cyclohexyl epoxy group with high hydrophobicity. It is further speculated that the reason is that conventional general siloxane epoxy resins, when produced by hydrolysis condensation or the like, tend to generate or retain silanol groups (groups representing hydroxyl groups in R' in the above formula (1) and formula (2)), whereas the siloxane epoxy resin containing 3,4-epoxyepoxyhexyl groups in the present invention has fewer silanol groups.
本發明的矽氧烷樹脂例如可利用以下的(A)或(B)的方法來製造。即,可利用 (A)使具有特定有機基的烷氧基矽烷化合物或具有特定有機基的烷氧基矽烷與其他矽烷化合物的混合物在適當的有機溶媒、酸及水的存在下水解及縮聚而獲得的方法、或者 (B)使具有特定有機基與雙鍵基的化合物加成於具有氫矽烷結構的聚矽氧烷的方法等公知的方法來製造,但(A)的方法一般且容易,從而優選。The siloxane resin of the present invention can be produced, for example, by the following method (A) or (B). That is, it can be produced by a known method such as (A) a method of hydrolyzing and condensing an alkoxysilane compound having a specific organic group or a mixture of an alkoxysilane having a specific organic group and other silane compounds in the presence of an appropriate organic solvent, acid and water, or (B) a method of adding a compound having a specific organic group and a double bond group to a polysiloxane having a hydrosilane structure, but the method (A) is general and easy, and is therefore preferred.
在利用(A)的方法製造的情況下,可列舉:使用通式由Si(X1 )(OR1 )3 所表示的三烷氧基矽烷作為烷氧基矽烷化合物並使其水解或水解縮合,或者使所述Si(X1 )(OR1 )3 與通式由Si(X2 )2 (OR4 )2 所表示的二烷氧基矽烷水解或水解縮合。其中,X1 為所述(a)或(b)所示的基,可相同也可不同,但優選為一個以上包含(a),(a)中含有在碳數1~6的有機基的末端具有3,4-環氧基環己基的基。X2 為所述(a)或(b)所示的基,可相同也可不同,但一個以上具有(b)所示的基。R1 及R4 分別獨立地為碳數1~3的烷基或苯基。In the case of production by method (A), examples include: using a trialkoxysilane represented by the general formula Si(X 1 )(OR 1 ) 3 as an alkoxysilane compound and hydrolyzing or hydrolytically condensing it, or hydrolyzing or hydrolytically condensing the Si(X 1 )(OR 1 ) 3 and a dialkoxysilane represented by the general formula Si(X 2 ) 2 (OR 4 ) 2. Wherein, X 1 is a group represented by (a) or (b) and may be the same or different, but preferably one or more of (a) is included, wherein (a) contains a group having a 3,4-epoxycyclohexyl group at the end of an organic group having 1 to 6 carbon atoms. X 2 is a group represented by (a) or (b) and may be the same or different, but one or more of (b) is included. R1 and R4 are independently an alkyl group having 1 to 3 carbon atoms or a phenyl group.
對於此種反應,例如宜在酸性條件下進行水解縮合。可使用氟化氫、鹽酸、硝酸、甲酸、丙酸、草酸、檸檬酸、馬來酸、苯甲酸、丙二酸、戊二酸、甘醇酸、甲磺酸、甲苯磺酸等有機酸或無機酸。水解縮合中需要水的存在,水的量只要相對於矽烷化合物的水解性基而為水解所需的充分的量以上即可,但優選為以成為水解性基的數量(理論量)的0.3倍莫耳~1.5倍莫耳的方式添加。For this reaction, it is preferable to carry out hydrolysis condensation under acidic conditions, for example. Organic or inorganic acids such as hydrogen fluoride, hydrochloric acid, nitric acid, formic acid, propionic acid, oxalic acid, citric acid, maleic acid, benzoic acid, malonic acid, glutaric acid, glycolic acid, methanesulfonic acid, and toluenesulfonic acid can be used. The presence of water is required for the hydrolysis condensation, and the amount of water can be sufficient to hydrolyze the hydrolyzable groups of the silane compound, but it is preferably added in an amount of 0.3 to 1.5 times the molar amount of the hydrolyzable groups (theoretical amount).
作為所述三烷氧基矽烷,可列舉:甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三丙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙基三丙氧基矽烷、丙基三甲氧基矽烷、丙基三乙氧基矽烷、丙基三丙氧基矽烷、異丁基三甲氧基矽烷、正己基三乙氧基矽烷、正辛基三甲氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、苯基三丙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、烯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、對苯乙烯基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、8-辛烯基三甲氧基矽烷、8-縮水甘油氧基辛基三甲氧基矽烷、8-甲基丙烯醯氧基辛基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三乙氧基矽烷、2-(3,4-環氧基環己基)乙基三丙氧基矽烷、3,4-環氧基環己基甲基三甲氧基矽烷、2-(3,4-環氧基環己基)甲基三丙氧基矽烷等三烷氧基矽烷等。這些中,優選為使用具有3,4-環氧基環己基的三烷氧基矽烷。Examples of the trialkoxysilane include methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltripropoxysilane, propyltrimethoxysilane, propyltriethoxysilane, propyltripropoxysilane, isobutyltrimethoxysilane, n-hexyltriethoxysilane, n-octyltrimethoxysilane, trimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltripropoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, allyltrimethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropyltriethoxysilane, 3-methacryloyloxypropyltriethoxysilane, p-phenylenetrimethoxysilane, p-phenylenetriethoxysilane, 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropyltriethoxysilane, 8-octenyltrimethoxysilane, 8-glycidyloxyoctyltrimethoxysilane, 8-methacryloyloxyoctyltrimethoxysilane, Trialkoxysilanes such as 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltripropoxysilane, 3,4-epoxycyclohexylmethyltrimethoxysilane, and 2-(3,4-epoxycyclohexyl)methyltripropoxysilane are used. Among these, trialkoxysilanes having a 3,4-epoxycyclohexyl group are preferably used.
作為所述二烷氧基矽烷,可列舉:二甲基二甲氧基矽烷、二乙基二乙氧基矽烷、苯基甲基二甲氧基矽烷、二苯基二甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、環己基甲基二甲氧基矽烷、乙烯基甲基二乙氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、2-(3,4-環氧基環己基)乙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基甲基二乙氧基矽烷、2-(3,4-環氧基環己基)乙基甲基二丙氧基矽烷、2-(3,4-環氧基環己基)二乙基二甲氧基矽烷、2-(3,4-環氧基環己基)二乙基二乙氧基矽烷、二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二甲基二丙氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙氧基矽烷、二乙基二丙氧基矽烷、乙基甲基二甲氧基矽烷、乙基甲基二乙氧基矽烷、乙基甲基二丙氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷等二烷氧基矽烷化合物等。 再者,這些三烷氧基或二烷氧基的矽烷化合物可單獨使用一種,或者將兩種以上混合而使用。Examples of the dialkoxysilane include dimethyldimethoxysilane, diethyldiethoxysilane, phenylmethyldimethoxysilane, diphenyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, cyclohexylmethyldimethoxysilane, vinylmethyldiethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 2-(3,4-epoxycyclohexyl)ethylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethylmethyldiethoxysilane, 2-(3,4-epoxycyclohexyl)ethylmethyldiethoxysilane, Dialkoxysilane compounds such as 2-(4-epoxycyclohexyl)ethylmethyldipropoxysilane, 2-(3,4-epoxycyclohexyl)diethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)diethyldiethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, dimethyldipropoxysilane, diethyldimethoxysilane, diethyldiethoxysilane, diethyldipropoxysilane, ethylmethyldimethoxysilane, ethylmethyldiethoxysilane, ethylmethyldipropoxysilane, 3-methacryloyloxypropylmethyldimethoxysilane, 3-methacryloyloxypropylmethyldiethoxysilane, etc. These trialkoxy or dialkoxy silane compounds may be used alone or in combination of two or more.
本發明中,所述矽氧烷樹脂在硬化性樹脂組成物的固體成分中的含量優選為3質量%以上,更優選為8質量%以上。若為所述範圍內,則硬化物的低吸濕性充分變高。另一方面,作為其上限,優選為99質量%以下,更優選為95質量%以下。In the present invention, the content of the silicone resin in the solid component of the curable resin composition is preferably 3% by mass or more, more preferably 8% by mass or more. Within the above range, the low hygroscopicity of the cured product is sufficiently high. On the other hand, the upper limit is preferably 99% by mass or less, more preferably 95% by mass or less.
<硬化劑、光陽離子起始劑> 本發明的硬化性樹脂組成物中,可與所述矽氧烷樹脂一起使用選自由多元羧酸、多元羧酸的酐及多元羧酸的熱分解性酯所組成的群組中的硬化劑(熱硬化劑)、或光陽離子起始劑或者這些的組合。通過使用這些硬化劑和/或光陽離子起始劑,可通過熱、光照射或熱與光照射的組合使本發明的硬化性樹脂組成物硬化而製成硬化膜。<Hardener, photocationic ion initiator> In the curable resin composition of the present invention, a curing agent (thermal curing agent) selected from the group consisting of polycarboxylic acids, polycarboxylic acid anhydrides and polycarboxylic acid thermally decomposable esters, or a photocationic ion initiator, or a combination thereof can be used together with the silicone resin. By using these curing agents and/or photocationic ion initiators, the curable resin composition of the present invention can be cured by heat, light irradiation, or a combination of heat and light irradiation to form a cured film.
此處,作為硬化劑的多元羧酸為在一分子中具有兩個以上羧基的化合物,例如可列舉:琥珀酸、馬來酸、環己烷-1,2-二羧酸、環己烯-1,2-二羧酸、環己烯-4,5-二羧酸、降冰片烷-2,3-二羧酸、鄰苯二甲酸、苯-1,2,4-三羧酸、環己烷-1,2,4-三羧酸、苯-1,2,4,5-四羧酸、環己烷-1,2,4,5-四羧酸、及丁烷-1,2,3,4-四羧酸等。Here, the polycarboxylic acid used as the hardener is a compound having two or more carboxyl groups in one molecule, and examples thereof include succinic acid, maleic acid, cyclohexane-1,2-dicarboxylic acid, cyclohexene-1,2-dicarboxylic acid, cyclohexene-4,5-dicarboxylic acid, norbornane-2,3-dicarboxylic acid, phthalic acid, benzene-1,2,4-tricarboxylic acid, cyclohexane-1,2,4-tricarboxylic acid, benzene-1,2,4,5-tetracarboxylic acid, cyclohexane-1,2,4,5-tetracarboxylic acid, and butane-1,2,3,4-tetracarboxylic acid.
另外,作為硬化劑的多元羧酸的酐可列舉所述例示的多元羧酸的酸酐,其可為分子間酸酐,一般使用在分子內閉環的酸酐。作為優選的酸酐,可例示偏苯三甲酸酐。In addition, the anhydride of the polycarboxylic acid as the curing agent includes the anhydrides of the polycarboxylic acids exemplified above, and may be an intermolecular anhydride, and generally an anhydride that is ring-closed within the molecule is used. As a preferred anhydride, trimellitic anhydride can be exemplified.
進而,作為硬化劑的多元羧酸的熱分解性酯可列舉所述例示的多元羧酸的叔丁基酯、1-(烷基氧基)乙基酯、1-(烷基巰基)乙基酯(其中,此處所述的烷基表示碳數1~20的飽和或不飽和的烴基,所述烴基可具有分支結構或環結構,可經任意的取代基取代)等。Furthermore, the thermally decomposable ester of the polycarboxylic acid as the curing agent includes tert-butyl ester, 1-(alkyloxy)ethyl ester, 1-(alkylalkyl)ethyl ester of the polycarboxylic acid exemplified above (wherein the alkyl group described here represents a saturated or unsaturated hydrocarbon group having 1 to 20 carbon atoms, and the hydrocarbon group may have a branched structure or a ring structure and may be substituted by any substituent), etc.
另外,作為硬化劑,也可使用具有兩個以上的羧基的聚合體或共聚物。所述聚合體或共聚物的羧基可為酐或熱分解性酯。作為此種聚合體或共聚物的例子,可列舉包含(甲基)丙烯酸作為結構成分的聚合體或共聚物、包含馬來酸酐作為結構成分的共聚物、使四羧酸二酐與二胺或二醇進行反應並使酸酐開環而成的化合物等。In addition, as a hardener, a polymer or copolymer having two or more carboxyl groups may be used. The carboxyl group of the polymer or copolymer may be an anhydride or a thermally decomposable ester. Examples of such polymers or copolymers include polymers or copolymers containing (meth)acrylic acid as a structural component, copolymers containing maleic anhydride as a structural component, compounds obtained by reacting tetracarboxylic dianhydride with diamine or diol and ring-opening the anhydride, and the like.
另一方面,作為光陽離子起始劑,可列舉:重氮鎓鹽、碘鎓鹽、鋶鹽、鏻鹽、硒鹽、氧鎓鹽、銨鹽化合物等酸產生劑等。作為酸產生劑,例如可例示三新化學工業股份有限公司的桑艾德(San-Aid)SI系列、桑阿普洛(San-Apro)股份有限公司的CPI系列、艾迪科(ADEKA)股份有限公司的艾迪科阿庫魯斯(ADEKA ARKLS)SP系列、富士膠片和光純藥股份有限公司的WPAG系列等。另外,可並用與光聚合起始劑組合而發揮效果的助劑或增感劑。On the other hand, as the photopolymerization initiator, there can be listed acid generators such as diazonium salts, iodonium salts, coronium salts, phosphonium salts, selenium salts, oxonium salts, and ammonium salt compounds. Examples of the acid generator include San-Aid SI series of Sanshin Chemical Industry Co., Ltd., CPI series of San-Apro Co., Ltd., ADEKA ARKLS SP series of ADEKA Co., Ltd., and WPAG series of Fujifilm and Koshun Chemical Co., Ltd. In addition, an auxiliary agent or a sensitizer that exerts an effect in combination with the photopolymerization initiator can be used in combination.
本發明的硬化性樹脂組成物中,使此種硬化劑和/或光陽離子起始劑相對於組成物的固體成分的總質量而優選為1質量%~40質量%,更優選為10質量%~30質量%,進而優選為10質量%~20質量%。若未滿1質量%,則並未充分推進硬化反應,硬化物的耐熱性不足等而無法充分獲得硬化物的物性,且特別是在後述的非矽氧烷型的環氧化合物剩餘的情況下,對產氣性的不良影響也變大。另一方面,若超過40質量%,則對硬化反應沒有幫助的剩餘的硬化物對產氣性產生不良影響,無法充分獲得作為硬化物的特性。In the curable resin composition of the present invention, the amount of such a curing agent and/or a photo-ion initiator is preferably 1 mass % to 40 mass %, more preferably 10 mass % to 30 mass %, and further preferably 10 mass % to 20 mass % relative to the total mass of the solid components of the composition. If it is less than 1 mass %, the curing reaction is not sufficiently advanced, and the heat resistance of the cured product is insufficient, and the physical properties of the cured product cannot be fully obtained. In particular, when the non-silicone type epoxy compound described later remains, the adverse effect on the gas generation property also becomes greater. On the other hand, if it exceeds 40 mass %, the remaining cured product that does not contribute to the curing reaction has an adverse effect on the gas generation property, and the characteristics as a cured product cannot be fully obtained.
<非矽氧烷型化合物> 本發明的硬化性樹脂組成物可進而包含不包含矽氧烷結構的非矽氧烷型化合物。此種非矽氧烷型化合物只要與所述矽氧烷樹脂具有相容性,則可無特別限制地使用,通過包含所述非矽氧烷型化合物,可進一步提高平坦性或硬度等特性,或者調整黏度,因此優選。作為此種非矽氧烷型化合物,使用不包含矽氧烷骨架且具有環氧基或聚合性不飽和鍵的化合物。一般而言,在使用具有環氧基的矽氧烷環氧樹脂作為本申請的矽氧烷樹脂的情況下,由於主要組合不包含矽氧烷骨架的環氧化合物,故只要可在溶劑添加下均勻地混合常溫下為液狀或常溫下為固體的不包含矽氧烷骨架的環氧化合物,則可無特別限制地使用。 另外,在使用具有聚合性不飽和鍵的矽氧烷樹脂作為本申請的矽氧烷樹脂的情況下,只要可在溶劑添加下主要均勻地混合不包含矽氧烷骨架且具有聚合性不飽和鍵的化合物,則可無特別限制地使用。以下例示具體的化合物。<Non-silicone compound> The curable resin composition of the present invention may further include a non-silicone compound that does not include a siloxane structure. Such a non-silicone compound can be used without particular limitation as long as it is compatible with the silicone resin. By including the non-silicone compound, properties such as flatness or hardness can be further improved, or the viscosity can be adjusted, so it is preferred. As such a non-silicone compound, a compound that does not include a siloxane skeleton and has an epoxy group or a polymerizable unsaturated bond is used. In general, when a siloxane epoxy resin having an epoxy group is used as the siloxane resin of the present application, since the main combination is an epoxy compound that does not contain a siloxane skeleton, as long as the epoxy compound that does not contain a siloxane skeleton and is liquid at room temperature or solid at room temperature can be uniformly mixed with the addition of a solvent, it can be used without any particular restrictions. In addition, when a siloxane resin having a polymerizable unsaturated bond is used as the siloxane resin of the present application, as long as the compound that does not contain a siloxane skeleton and has a polymerizable unsaturated bond can be mainly uniformly mixed with the addition of a solvent, it can be used without any particular restrictions. Specific compounds are exemplified below.
作為常溫下為液狀的鏈式脂肪族環氧化合物,可列舉:三羥甲基丙烷三縮水甘油醚、三羥甲基乙烷三縮水甘油醚、分支烷基酯的單縮水甘油醚或二縮水甘油醚、日產化學製造的佛璐迪(FOLDI)系列等。此種鏈式脂肪族環氧化合物通過與硬化劑的反應而提高交聯密度,由此有助於耐熱性提高。特別是可優選地使用黏度為30 mPa·s~500 mPa·s(25℃)的環氧化合物。Examples of chain aliphatic epoxy compounds that are liquid at room temperature include trihydroxymethylpropane triglycidyl ether, trihydroxymethylethane triglycidyl ether, monoglycidyl ether or diglycidyl ether of branched alkyl esters, and the FOLDI series manufactured by Nissan Chemical Co., Ltd. Such chain aliphatic epoxy compounds increase the crosslinking density by reacting with a hardener, thereby contributing to the improvement of heat resistance. In particular, epoxy compounds with a viscosity of 30 mPa·s to 500 mPa·s (25°C) are preferably used.
另外,作為常溫下為液狀的脂環式環氧化合物,可列舉:(3',4'-環氧基環己基甲基)3,4-環氧基環己烷羧酸酯、2-(3,4-環氧基)環己基-5,1-螺(3,4-環氧基)環己基-間二噁烷或雙(3,4-環氧基環己基甲基)己二酸酯、氫化雙苯酚A二縮水甘油醚、1,4-環己烷二甲醇-雙3,4-環氧基環己烷羧酸酯等,可優選地使用黏度為50 mPa·s~3500 mPa·s(25℃)的環氧化合物。In addition, examples of aliphatic epoxy compounds that are liquid at room temperature include (3',4'-epoxycyclohexylmethyl)3,4-epoxycyclohexanecarboxylate, 2-(3,4-epoxy)cyclohexyl-5,1-spiro(3,4-epoxy)cyclohexyl-m-dioxane or bis(3,4-epoxycyclohexylmethyl)adipate, hydrobisphenol A diglycidyl ether, 1,4-cyclohexanedimethanol-bis(3,4-epoxycyclohexanecarboxylate), and epoxy compounds having a viscosity of 50 mPa·s to 3500 mPa·s (25°C) are preferably used.
另外,作為常溫下為液狀的芳香族環氧化合物,可列舉雙苯酚A型環氧化合物、雙苯酚F型環氧化合物等低分子量化合物。Examples of the aromatic epoxy compound that is liquid at room temperature include low molecular weight compounds such as bisphenol A type epoxy compound and bisphenol F type epoxy compound.
另外,作為常溫下為液狀的具有三嗪骨架的環氧化合物,可列舉具有三嗪骨架的多官能環氧化合物(日產化學製造,泰匹克(TEPIC)-PAS、泰匹克(TEPIC)-VL、泰匹克(TEPIC)-UC等)等。Examples of the epoxy compound having a triazine skeleton that is liquid at room temperature include polyfunctional epoxy compounds having a triazine skeleton (TEPIC-PAS, TEPIC-VL, TEPIC-UC, etc. manufactured by Nissan Chemical Co., Ltd.).
這些常溫下為液狀的環氧化合物中,可更優選地使用(3',4'-環氧基環己基甲基)3,4-環氧基環己烷羧酸酯、雙苯酚A型環氧樹脂的低分子量液狀化合物。Among these epoxy compounds that are liquid at room temperature, low molecular weight liquid compounds such as (3',4'-epoxycyclohexylmethyl) 3,4-epoxycyclohexanecarboxylate and bisphenol A type epoxy resin are more preferably used.
通過使用這些液狀環氧樹脂,可進一步提高作為膜(硬化物)的平坦性。By using these liquid epoxy resins, the flatness of the film (cured product) can be further improved.
另一方面,作為常溫下為固體的環氧化合物,可無特別限制地使用雙苯酚A型環氧化合物、雙苯酚F型環氧化合物、苯酚酚醛清漆型環氧化合物、甲酚酚醛清漆型環氧化合物、多元醇的縮水甘油醚、多元羧酸的縮水甘油酯、2,2-雙(羥基甲基)-1-丁醇的1,2-環氧基-4-(2-氧雜環丙基)環己烷加成物(例如大賽璐(Daicel)公司製造的「EHPE3150」)等脂環式環氧化合物、以(甲基)丙烯酸縮水甘油酯為必需成分的(甲基)丙烯酸酯類的共聚物、環氧化聚丁二烯(例如日本曹達公司製造的「尼索(NISSO)-PB·JP-100」)、具有三嗪骨架的三官能環氧化合物(日產化學公司製造的泰匹克(TEPIC)SC-G、泰匹克(TEPIC)S、泰匹克(TEPIC)SS、泰匹克(TEPIC)SP等)等公知的常溫下為固體的環氧化合物。另外,也可使用常溫下為蠟狀或細粒狀且熔點低的環氧化合物即(3',4'-環氧基環己基甲基)3,4-環氧基環己烷羧酸酯的ε-己內醯胺改性物(泰特爾(tetrachem)公司製造的TTA2081、TTA2083)等。On the other hand, as the epoxy compound which is solid at room temperature, alicyclic cyclohexane adducts such as bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, phenol novolac type epoxy compounds, cresol novolac type epoxy compounds, glycidyl ethers of polyols, glycidyl esters of polycarboxylic acids, 1,2-epoxy-4-(2-oxohexacyclopropyl)cyclohexane adducts of 2,2-bis(hydroxymethyl)-1-butanol (e.g., "EHPE3150" manufactured by Daicel Corporation) can be used without particular limitation. The epoxy compounds are known to be solid at room temperature, such as epoxy compounds, copolymers of (meth)acrylates containing glycidyl (meth)acrylate as an essential component, epoxidized polybutadiene (e.g., "NISSO-PB·JP-100" manufactured by Nippon Soda Co., Ltd.), trifunctional epoxy compounds having a triazine skeleton (e.g., TEPIC SC-G, TEPIC S, TEPIC SS, TEPIC SP, etc. manufactured by Nissan Chemical Co., Ltd.). In addition, epoxy compounds that are waxy or granular at room temperature and have a low melting point, i.e., ε-caprolactam-modified products of (3',4'-epoxycyclohexylmethyl) 3,4-epoxycyclohexanecarboxylate (TTA2081, TTA2083 manufactured by Tetrachem Co., Ltd.), etc. can also be used.
其中,以(甲基)丙烯酸縮水甘油酯為必需成分的兩種以上的(甲基)丙烯酸酯的共聚物例如為利用常規方法對(甲基)丙烯酸縮水甘油酯與(甲基)丙烯酸酯類及其他聚合性不飽和化合物進行自由基共聚而得的化合物。在所述自由基共聚時,可使用偶氮化合物或過氧化物等公知的自由基聚合起始劑。另外,也可利用公知的鏈轉移劑或聚合抑制劑等以重量平均分子量為900~20000的方式控制聚合度。Among them, the copolymer of two or more (meth)acrylates having glycidyl (meth)acrylate as an essential component is, for example, a compound obtained by free radical copolymerization of glycidyl (meth)acrylate with (meth)acrylates and other polymerizable unsaturated compounds by a conventional method. In the free radical copolymerization, a known free radical polymerization initiator such as an azo compound or a peroxide can be used. In addition, the degree of polymerization can be controlled in such a way that the weight average molecular weight is 900 to 20,000 by using a known chain transfer agent or polymerization inhibitor.
以下例示所述共聚物中使用的(甲基)丙烯酸縮水甘油酯以外的(甲基)丙烯酸酯類及其他聚合性不飽和化合物,但並不限定於這些。(Meth)acrylates other than glycidyl (meth)acrylate and other polymerizable unsaturated compounds used in the copolymer are exemplified below, but are not limited to these.
(甲基)丙烯酸酯類可使(甲基)丙烯酸(所謂(甲基)丙烯酸,是指丙烯酸或甲基丙烯酸)與醇(R1 OH)成分進行縮合反應而獲得。作為(R1 OH)成分,可無特別限制地利用公知的成分。作為R1 的具體例,可列舉:甲基、乙基、丙基、異丙基、丁基、異丁基、仲丁基、叔丁基、戊基、異戊基、新戊基、叔戊基、己基、庚基、辛基、2-乙基己基、壬基、癸基、十二基、十四基、十六基、十八基、二十基、環丙基、環戊基、環戊基乙基、環己基、環己基甲基、4-甲基環己基、金剛烷基、異冰片基、二環戊烷基、二環戊烯基、乙烯基、烯丙基、乙炔基、苯基、甲苯基、均三甲苯基、萘基、蒽基、菲基、苄基、2-苯基乙基、及2-苯基乙烯基等飽和或不飽和的一價烴基、以及吡啶基、呱啶基(piperidyl group)、呱啶基(piperidino group)、吡咯基、吡咯烷基、咪唑基、咪唑烷基、呋喃基、四氫呋喃基、噻吩基、四氫噻吩基、嗎啉基(morpholinyl group)、嗎啉基(morpholino group)、及喹啉基等飽和或不飽和的一價雜環基等。所述烴基或雜環基等可為在任意位置導入有鹵素原子、羰基、硫羰基、硝基、矽烷基、醚基、硫醚基、酯基、硫酯基、二硫酯基、胺基甲酸酯基、硫胺基甲酸酯基、脲基、及硫脲基等作為取代基的結構。此種一價基只要根據目標(甲基)丙烯酸酯的共聚物的結構來適宜選定即可,就性能及經濟性的方面而言,優選為碳原子數1~20的飽和或不飽和的一價烴基,更優選為碳原子數1~6的飽和或不飽和的一價烴基。再者,飽和或不飽和的一價烴基可為具有分支結構或環結構的烴基,也可進而經任意的取代基取代。其中,所述取代基優選為並不具有酸性基及醯胺鍵等反應性結構。(Meth)acrylates can be obtained by condensing (meth)acrylic acid (the so-called (meth)acrylic acid refers to acrylic acid or methacrylic acid) with an alcohol (R 1 OH) component. As the (R 1 OH) component, a known component can be used without particular limitation. Specific examples of R1 include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, neopentyl, tert-pentyl, hexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, cyclopropyl, cyclopentyl, cyclopentylethyl, cyclohexyl, cyclohexylmethyl, 4-methylcyclohexyl, adamantyl, isobornyl, dicyclopentanyl, dicyclopentenyl, vinyl, allyl, ethynyl, phenyl, tolyl, mesityl, naphthyl, anthracenyl, phenanthryl, benzyl, 2-phenylethyl, 2-phenylvinyl and the like saturated or unsaturated monovalent hydrocarbon groups, and pyridyl, piperidinyl, etc. The alkyl or heterocyclic group may be a structure in which a halogen atom, a carbonyl group, a thiocarbonyl group, a nitro group, a silyl group, an ether group, a thioether group, an ester group, a thioester group, a dithioester group, a carbamate group, a thiocarbamate group, a urea group, a thiourea group, or the like is introduced as a substituent at any position. Such a monovalent group can be appropriately selected according to the structure of the target (meth)acrylate copolymer. In terms of performance and economy, it is preferably a saturated or unsaturated monovalent hydrocarbon group having 1 to 20 carbon atoms, and more preferably a saturated or unsaturated monovalent hydrocarbon group having 1 to 6 carbon atoms. Furthermore, the saturated or unsaturated monovalent hydrocarbon group may be a hydrocarbon group having a branched structure or a ring structure, and may be further substituted by any substituent. Among them, the substituent preferably does not have a reactive structure such as an acidic group and an amide bond.
作為其他聚合性不飽和化合物,可列舉苯乙烯及其衍生物,作為具體的化合物,可使用苯乙烯、α-甲基苯乙烯、或對苯乙烯的芳香環導入烷基、鹵素原子及羥基等而成的化合物。As other polymerizable unsaturated compounds, styrene and its derivatives can be cited. As specific compounds, compounds obtained by introducing an alkyl group, a halogen atom, a hydroxyl group, etc. into the aromatic ring of styrene, α-methylstyrene, or p-styrene can be used.
除了所述以外,也可使甲基丙烯酸縮水甘油酯以外的含有環氧基的聚合性不飽和化合物(例如丙烯酸縮水甘油酯、(甲基)丙烯酸[4-(縮水甘油基氧基)丁基]酯、(甲基)丙烯酸[(3,4-環氧基環己基)甲基]酯、及4-(縮水甘油基氧基甲基)苯乙烯等)、以及含有烷氧基矽烷基的聚合性不飽和化合物(例如(甲基)丙烯酸[3-(三甲氧基矽烷基)丙基]酯、(甲基)丙烯酸[3-(三乙氧基矽烷基)丙基]酯、及4-(三甲氧基矽烷基)苯乙烯等)等進行共聚。In addition to the above, polymerizable unsaturated compounds containing epoxy groups other than glycidyl methacrylate (for example, glycidyl acrylate, [4-(glycidyloxy)butyl](meth)acrylate, [(3,4-epoxycyclohexyl)methyl](meth)acrylate, and 4-(glycidyloxymethyl)styrene, etc.), and polymerizable unsaturated compounds containing alkoxysilyl groups (for example, [3-(trimethoxysilyl)propyl](meth)acrylate, [3-(triethoxysilyl)propyl](meth)acrylate, and 4-(trimethoxysilyl)styrene, etc.) can also be copolymerized.
所述例示的共聚物中,作為優選的例子,可列舉使甲基丙烯酸縮水甘油酯、甲基丙烯酸烷基酯(C1~C4的烷基)進行共聚而成者、或進而使苯乙烯進行共聚而成者、且軟化點(Tg)為10℃~90℃者。共聚物的Tg的更優選的範圍為40℃~90℃。Among the copolymers exemplified above, preferred examples include copolymers obtained by copolymerizing glycidyl methacrylate and alkyl methacrylate (C1 to C4 alkyl), or further copolymerizing styrene, and having a softening point (Tg) of 10 to 90° C. A more preferred range of Tg of the copolymer is 40 to 90° C.
所述常溫下為固體的環氧化合物中,特別是就進一步提高耐熱性、低產氣性的觀點而言,為以下的通式(4)所表示的l的平均值為0~2的環氧化合物。Among the epoxy compounds that are solid at room temperature, from the viewpoint of further improving heat resistance and low gas generation, an epoxy compound represented by the following general formula (4) in which the average value of l is 0 to 2 is particularly preferred.
[化9] [Chemistry 9]
通式(4)中,Ar為碳數6~12的二價芳香族烴基。另外,Ar所表示的二價芳香族烴基的氫原子的一部分可經碳數1~10的烴基、碳數1~5的烷氧基、或鹵素基取代。In the general formula (4), Ar is a divalent aromatic alkyl group having 6 to 12 carbon atoms. In addition, a part of the hydrogen atoms of the divalent aromatic alkyl group represented by Ar may be substituted with a alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a halogen group.
作為所述通式(4)的環氧化合物,可設為雙苯酚芴型環氧化合物、或雙萘酚芴型環氧化合物。所述環氧化合物為對硬化性樹脂組成物的黏度造成的影響比較少、且在賦予低產氣性或耐熱性的方面有效的成分。特別是為了賦予低產氣性,更優選為雙萘酚芴型環氧樹脂。The epoxy compound of the general formula (4) may be a bisphenol fluorene epoxy compound or a bis-naphthol fluorene epoxy compound. The epoxy compound is a component that has a relatively small effect on the viscosity of the curable resin composition and is effective in imparting low gas generation or heat resistance. In particular, a bis-naphthol fluorene epoxy resin is more preferably used to impart low gas generation.
通式(4)中的l只要平均值為0~2即可,若為0以上,則可提高溶解性,若超過2,則存在對硬化膜的硬化性產生影響的傾向。l的平均值優選為0.01~1。 l的平均值可根據環氧當量來算出,例如在雙萘酚芴型環氧化合物的情況下,可根據 (環氧當量)×2=(l的平均值)×506.6+562.7 來算出,另外,在雙苯酚芴型環氧化合物的情況下,可根據 (環氧當量)×2=(l的平均值)×406.5+462.5 來算出。The average value of l in the general formula (4) may be 0 to 2. If it is 0 or more, the solubility can be improved, and if it exceeds 2, there is a tendency to affect the curability of the cured film. The average value of l is preferably 0.01 to 1. The average value of l can be calculated from the epoxy equivalent. For example, in the case of a bis-naphthol fluorene type epoxy compound, it can be calculated according to (epoxy equivalent) × 2 = (average value of l) × 506.6 + 562.7 , and in the case of a bis-phenol fluorene type epoxy compound, it can be calculated according to (epoxy equivalent) × 2 = (average value of l) × 406.5 + 462.5 .
所述通式(4)的環氧化合物可利用日本專利特開平9-328534號公報中記載的方法等公知的方法來合成,一般而言最優選為使9,9-雙(4-羥基苯基)芴或9,9-雙(4-羥基萘基)芴與表氯醇在鹼存在下進行縮合而獲得的方法。關於l的值,可調整合成時的原料化合物的莫耳比、或調整反應條件來設為所需的值。The epoxy compound of the general formula (4) can be synthesized by a known method such as the method described in Japanese Patent Laid-Open No. 9-328534. Generally, the most preferred method is to condense 9,9-bis(4-hydroxyphenyl)fluorene or 9,9-bis(4-hydroxynaphthyl)fluorene with epichlorohydrin in the presence of a base. The value of l can be set to a desired value by adjusting the molar ratio of the raw material compounds during synthesis or adjusting the reaction conditions.
其次,例示不包含矽氧烷骨架且具有聚合性不飽和鍵的化合物。只要可在溶劑添加下均勻地混合環氧丙烯酸酯化合物,則可無特別限制地使用,所述環氧丙烯酸酯化合物是使具有聚合性不飽和鍵的單羧酸化合物即丙烯酸、甲基丙烯酸等與所述例示的不包含矽氧烷骨架的環氧化合物反應而獲得。再者,作為具有聚合性不飽和鍵的單羧酸化合物的其他例子,在(甲基)丙烯酸酯表示丙烯酸酯或甲基丙烯酸酯的情況下,可列舉(甲基)丙烯酸2-羥基乙酯與琥珀酸酐的半酯、(甲基)丙烯酸2-羥基乙酯與鄰苯二甲酸酐的半酯、(甲基)丙烯酸2-羥基乙酯與環己烷-1,2-二羧酸酐的半酯、4-乙烯基苯甲酸等。 另外,具有聚合性不飽和鍵的聚合性單體只要可在溶劑添加下均勻地混合,則也可無特別限制地使用。 作為聚合性單體的例子,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-乙基己酯等具有羥基的(甲基)丙烯酸酯類、或乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、四亞甲基二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、丙三醇(甲基)丙烯酸酯、山梨糖醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、或二季戊四醇六(甲基)丙烯酸酯、山梨糖醇六(甲基)丙烯酸酯、磷腈的環氧烷改性六(甲基)丙烯酸酯、己內酯改性二季戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸酯類,可使用這些中的一種或兩種以上。Next, compounds having no siloxane skeleton and having polymerizable unsaturated bonds are exemplified. Any epoxy acrylate compound obtained by reacting a monocarboxylic acid compound having a polymerizable unsaturated bond, such as acrylic acid or methacrylic acid, with the exemplified epoxy compound having no siloxane skeleton can be used without particular limitation as long as it can be uniformly mixed with the solvent. Furthermore, as other examples of monocarboxylic acid compounds having polymerizable unsaturated bonds, when (meth)acrylate represents acrylate or methacrylate, there can be listed half ester of 2-hydroxyethyl (meth)acrylate and succinic anhydride, half ester of 2-hydroxyethyl (meth)acrylate and phthalic anhydride, half ester of 2-hydroxyethyl (meth)acrylate and cyclohexane-1,2-dicarboxylic anhydride, 4-vinylbenzoic acid, etc. In addition, polymerizable monomers having polymerizable unsaturated bonds can be used without particular limitation as long as they can be uniformly mixed under the addition of solvent. Examples of polymerizable monomers include (meth)acrylates having a hydroxyl group such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate, or ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, tetramethylene glycol di(meth)acrylate, trihydroxymethylpropane tri(meth)acrylate, trihydroxymethylethane tri(meth)acrylate, pentaerythritol di(meth)acrylate, and the like. (Meth)acrylates such as propylene glycol (meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, glycerol (meth)acrylate, sorbitol penta(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, sorbitol hexa(meth)acrylate, phosphazene epoxide-modified hexa(meth)acrylate, caprolactone-modified dipentaerythritol hexa(meth)acrylate, and one or more thereof can be used.
<其他調配成分> 另外,在本發明的硬化性樹脂組成物中視需要可利用作為環氧化合物的硬化促進劑、硬化催化劑或潛在性硬化劑等而已知的公知的促進硬化的化合物。在使用所述促進硬化的化合物的情況下,優選為以相對於組成物的固體成分的總質量而成為0.01質量%~2質量%的方式進行調配,更優選為0.05質量%~1.5質量%。假設未滿0.01質量%,則缺乏作為促進劑的效力,且若超過2質量%,則在將硬化性樹脂組成物製成溶液時無法獲得充分的保存穩定性,或對加熱時的著色產生不良影響。<Other ingredients> In addition, a known curing accelerating compound known as a curing accelerator, curing catalyst or latent curing agent for epoxy compounds can be used in the curable resin composition of the present invention as needed. When the curing accelerating compound is used, it is preferably formulated in an amount of 0.01% to 2% by mass relative to the total mass of the solid components of the composition, and more preferably 0.05% to 1.5% by mass. If it is less than 0.01% by mass, it lacks the effect as an accelerator, and if it exceeds 2% by mass, sufficient storage stability cannot be obtained when the curable resin composition is made into a solution, or it has an adverse effect on coloring when heated.
作為所述促進硬化的化合物,例如可列舉:三級胺、四級銨鹽、三級膦、四級鏻鹽、硼酸酯、路易斯酸(lewis acid)、有機金屬化合物、及咪唑類等,特別優選為1,8-二氮雜雙環[5.4.0]十一-7-烯或1,5-二氮雜雙環[4.3.0]壬-5-烯或這些的鹽。Examples of the curing-promoting compound include tertiary amines, quaternary ammonium salts, tertiary phosphines, quaternary phosphonium salts, boric acid esters, Lewis acids, organometallic compounds, and imidazoles, and particularly preferred are 1,8-diazabicyclo[5.4.0]undec-7-ene or 1,5-diazabicyclo[4.3.0]non-5-ene or salts thereof.
進而,本發明的硬化性樹脂組成物中可含有溶劑。作為溶劑,可利用公知的化合物,例如可無特別限制地使用酯系溶劑(乙酸丁酯、及乙酸環己酯等)、酮系溶劑(甲基異丁基酮、及環己酮等)、醚系溶劑(二乙二醇二甲醚、及二乙二醇乙基甲醚等)、醇系溶劑(3-甲氧基丁醇、及乙二醇單-叔丁基醚等)、芳香族系溶劑(甲苯、及二甲苯等)、脂肪族系溶劑、胺系溶劑、以及醯胺系溶劑等。就安全性的方面而言,優選為具有丙二醇骨架的酯系或醚系溶劑、例如丙二醇單甲醚、丙二醇單乙醚、丙二醇單丁醚、二丙二醇單甲醚、二丙二醇二甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、及丙二醇二乙酸酯等。另外,也優選為具有與這些類似的結構的3-甲氧基丁基乙酸酯、3-甲氧基-3-甲基丁基乙酸酯、及1,3-丁二醇二乙酸酯等。Furthermore, the curable resin composition of the present invention may contain a solvent. As the solvent, known compounds may be used, for example, ester solvents (butyl acetate, cyclohexyl acetate, etc.), ketone solvents (methyl isobutyl ketone, cyclohexanone, etc.), ether solvents (diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, etc.), alcohol solvents (3-methoxybutanol, ethylene glycol mono-tert-butyl ether, etc.), aromatic solvents (toluene, xylene, etc.), aliphatic solvents, amine solvents, and amide solvents may be used without particular limitation. From the aspect of safety, ester or ether solvents having a propylene glycol skeleton are preferred, such as propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, and propylene glycol diacetate, etc. In addition, 3-methoxybutyl acetate, 3-methoxy-3-methylbutyl acetate, and 1,3-butanediol diacetate, etc., which have structures similar to these, are also preferred.
關於本發明的硬化性樹脂組成物的固體成分濃度,並無特別限制,例如作為彩色濾光片的保護膜用途,一般而言將溶劑以外的成分的合計量即固體成分濃度調整為10質量%~30質量%的範圍。另外,為了提高彩色濾光片的保護膜的平坦性,優選為並用40質量%~90質量%的常壓下的沸點未滿150℃的溶劑及10質量%~60質量%的常壓下的沸點為150℃以上的溶劑來對硬化性樹脂組成物的乾燥性進行控制。There is no particular limitation on the solid content concentration of the curable resin composition of the present invention. For example, when used as a protective film for a color filter, the total amount of components other than the solvent, i.e., the solid content concentration, is generally adjusted to be in the range of 10% to 30% by mass. In addition, in order to improve the flatness of the protective film for the color filter, it is preferred to control the drying property of the curable resin composition by using 40% to 90% by mass of a solvent having a boiling point of less than 150°C at normal pressure and 10% to 60% by mass of a solvent having a boiling point of 150°C or more at normal pressure.
本發明的硬化性樹脂組成物優選為相對於固體成分的總質量,滿足(i)~(iii)的矽氧烷樹脂與非矽氧烷化合物的合計含量即硬化性樹脂的含量為55質量%~95質量%,更優選為60質量%~80質量%。若所述硬化性樹脂的含量未滿55質量%,則硬化劑相對於硬化性樹脂的比率變大,無法充分獲得作為硬化性樹脂的硬化物的特性,或對硬化反應沒有幫助的剩餘的硬化物對產氣性產生不良影響。另外,若硬化性樹脂的含量超過95質量%,則硬化劑相對於硬化性樹脂的比率極端變少,並未充分推進硬化反應,硬化物的耐熱性不足。The curable resin composition of the present invention preferably has a total content of the silicone resin and the non-silicone compound satisfying (i) to (iii), i.e., a curable resin content of 55% to 95% by mass, more preferably 60% to 80% by mass, relative to the total mass of the solid components. If the content of the curable resin is less than 55% by mass, the ratio of the curing agent to the curable resin becomes large, and the properties of the cured product as a curable resin cannot be fully obtained, or the excess cured product that does not contribute to the curing reaction has an adverse effect on gas generation. In addition, if the content of the curable resin exceeds 95% by mass, the ratio of the curing agent to the curable resin becomes extremely small, the curing reaction is not fully promoted, and the heat resistance of the cured product is insufficient.
本發明的硬化性樹脂組成物視需要可進而包含其他任意成分,例如可含有著色材、填料、樹脂、添加劑等。此處,作為著色材,可列舉:染料、有機顏料、無機顏料、碳黑顏料等,作為填料,可列舉二氧化矽、滑石等,作為樹脂,可列舉:乙烯基樹脂、聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚氨基甲酸酯樹脂、聚醚樹脂、三聚氰胺樹脂等,作為添加劑,可列舉:分散劑、表面活性劑、矽烷偶合劑、黏度調整劑、濕潤劑、消泡劑、抗氧化劑、紫外線吸收劑、熱自由基起始劑等。作為這些任意成分,可無特別限制地使用公知的化合物。在作為彩色濾光片的保護膜來使用的情況下,可使用表面活性劑(氟系表面活性劑、矽酮系表面活性劑等)等,其中其含量的合計優選為將在硬化性樹脂組成物的固體成分中為10質量%設為上限。作為偶合劑,例如可利用:矽烷偶合劑(3-(縮水甘油基氧基)丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-異氰酸基丙基三乙氧基矽烷、及3-脲基丙基三乙氧基矽烷等)、鈦系偶合劑、以及鋁系偶合劑等。作為熱自由基起始劑,可例示:2,2-偶氮雙異丁腈、二甲基2,2-偶氮雙2-甲基丙酸酯、1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷)等偶氮系起始劑、或過氧化苯甲醯等過氧化物。The curable resin composition of the present invention may further contain other arbitrary components as needed, for example, it may contain a coloring material, a filler, a resin, an additive, etc. Here, as coloring materials, there can be listed dyes, organic pigments, inorganic pigments, carbon black pigments, etc., as fillers, there can be listed silica, talc, etc., as resins, there can be listed vinyl resins, polyester resins, polyamide resins, polyimide resins, polyurethane resins, polyether resins, melamine resins, etc., as additives, there can be listed dispersants, surfactants, silane coupling agents, viscosity adjusters, wetting agents, defoaming agents, antioxidants, ultraviolet absorbers, thermal radical initiators, etc. As these optional components, known compounds can be used without particular limitation. When used as a protective film for a color filter, a surfactant (fluorine-based surfactant, silicone-based surfactant, etc.) can be used, and the total content thereof is preferably set to 10 mass% in the solid content of the curable resin composition as the upper limit. As a coupling agent, for example, a silane coupling agent (3-(glycidyloxy)propyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, and 3-ureidopropyltriethoxysilane), a titanium-based coupling agent, and an aluminum-based coupling agent can be used. Examples of the thermal radical initiator include azo initiators such as 2,2-azobisisobutyronitrile, dimethyl 2,2-azobis-2-methylpropionate, and 1,1′-azobis(1-acetyloxy-1-phenylethane), and peroxides such as benzoyl peroxide.
作為製作本發明的硬化性樹脂組成物的硬化物的方法,可利用公知的方法。例如,只要在對與目的或用途相應的適當的基材或模具塗布或注入硬化性樹脂組成物後,通過加熱進行溶劑的去除及硬化即可。溶劑的去除也可應用減壓乾燥等。As a method for producing the cured product of the curable resin composition of the present invention, a known method can be used. For example, after applying or injecting the curable resin composition to an appropriate substrate or mold corresponding to the purpose or use, the solvent can be removed and cured by heating. The solvent can also be removed by reduced pressure drying or the like.
可將本發明的硬化性樹脂組成物的硬化物製成膜狀的硬化膜。所述硬化膜是塗布於彩色濾光片的基材上所塗布的像素用著色組成物的表面並進行硬化來製作,由此可製成彩色濾光片的保護膜。此時,在製作除了具有RGB以外還具有並未塗布彩色濾光片的像素用著色組成物的白(W)像素的彩色濾光片時,若塗布本發明的硬化性樹脂組成物以及使其硬化來製作保護膜,則可填充因未塗布著色組成物而形成的深度1.0 μm~3.0 μm左右的W空間,同時可滿足形成於基材上所塗布的RGB著色組成物上的保護膜的表面、與W空間上所形成的保護膜的表面之間的平坦性。The cured product of the curable resin composition of the present invention can be made into a film-like cured film. The cured film is applied to the surface of the pixel coloring composition applied on the substrate of the color filter and cured to produce a protective film for the color filter. At this time, when producing a color filter having white (W) pixels without a pixel coloring composition applied to the color filter in addition to RGB, if the curable resin composition of the present invention is applied and cured to produce a protective film, the W space with a depth of about 1.0 μm to 3.0 μm formed due to the non-application of the coloring composition can be filled, and at the same time, the flatness between the surface of the protective film formed on the RGB coloring composition applied on the substrate and the surface of the protective film formed on the W space can be satisfied.
本發明的硬化性樹脂組成物的硬化物當然可作為包含RGBW方式在內的LCD的彩色濾光片的保護膜來應用,特別是也可應用於需要平坦性、低產氣性優異的透明硬化膜的顯示裝置中。即,作為LCD以外的有機EL顯示裝置、μLED顯示裝置、應用量子點的顯示裝置的結構要素,特別是在需要將凹凸或階差加以平坦化的透明膜的情況下,可優選地應用。進而,也可應用於配備彩色濾光片層的CMOS等傳感器中。另外,本發明的硬化性樹脂組成物的硬化物可填埋所述那樣的階差部,同時可提高表面的平坦性,因此也可用於阻焊層、抗鍍層、抗蝕層等抗蝕劑層、多層印刷配線板等層間絕緣層、阻氣用的膜、透鏡及發光二極管(LED)等半導體發光元件用的密封材、塗料或油墨的頂塗層、塑膠類的硬塗層、金屬類的防銹膜等中。另外,不僅可作為塗布劑來應用,也可將硬化性樹脂組成物其自身成形來應用於膜、基板、塑膠零件、光學透鏡等的製作中,因此極其有用。 [實施例]The cured product of the curable resin composition of the present invention can be used as a protective film for color filters of LCDs including RGBW systems, and can also be used in display devices that require a transparent cured film with excellent flatness and low gas generation. That is, it can be preferably used as a structural element of organic EL display devices other than LCDs, μLED display devices, and display devices using quantum dots, especially in the case of a transparent film that needs to flatten unevenness or steps. Furthermore, it can also be applied to sensors such as CMOS equipped with a color filter layer. In addition, the hardened material of the curable resin composition of the present invention can fill the step portion as described above and improve the flatness of the surface, so it can also be used for anti-corrosion agent layers such as solder resist layers, anti-plating layers, anti-corrosion layers, interlayer insulation layers such as multilayer printed wiring boards, gas barrier films, sealing materials for semiconductor light-emitting elements such as lenses and light-emitting diodes (LEDs), top coatings of coatings or inks, plastic hard coatings, metal anti-rust films, etc. In addition, it can be used not only as a coating agent, but also by molding the curable resin composition itself and applying it to the production of films, substrates, plastic parts, optical lenses, etc., so it is extremely useful. [Example]
以下,基於實施例及比較例來對本發明的實施形態進行具體說明,但本發明並不限定於這些。Hereinafter, embodiments of the present invention will be specifically described based on embodiments and comparative examples, but the present invention is not limited to these.
[重量平均分子量(Mw)] 利用下述條件的凝膠滲透色譜法(GPC)來測定Mw。 裝置:東曹(股)製造的HLC-8020 移動相:四氫呋喃 管柱溫度:40℃ 流速:0.6 mL/min 試樣濃度:1.0質量% 試樣注入量:20 μL 檢測器:示差折射計 標準物質:單分散聚苯乙烯[Weight average molecular weight (Mw)] Mw was measured by gel permeation chromatography (GPC) under the following conditions. Apparatus: HLC-8020 manufactured by Tosoh Co., Ltd. Mobile phase: tetrahydrofuran Column temperature: 40°C Flow rate: 0.6 mL/min Sample concentration: 1.0 mass % Sample injection volume: 20 μL Detector: Differential refractometer Standard substance: Monodisperse polystyrene
[29 Si-NMR測定條件] 裝置名 :日本電子(股)公司製造的JNM-ECA400 觀測核 :29 Si 觀測頻率 :79.43 MHz 測定溫度 :室溫 測定溶媒 :CDCl3 脈衝寬度 :8.75 μsec(90°) 脈衝重複時間 :5.0 sec 累計次數 :11000次 試樣濃度(試樣/測定溶媒/緩和試劑) :200 mg/0.7 ml/10 mg 緩和試劑 :Cr(acac)3 [ 29 Si-NMR measurement conditions] Apparatus name: JNM-ECA400 manufactured by JEOL Ltd. Observation nucleus: 29 Si Observation frequency: 79.43 MHz Measurement temperature: Room temperature Measurement solvent: CDCl 3 Pulse width: 8.75 μsec (90°) Pulse repetition time: 5.0 sec Accumulated times: 11000 times Sample concentration (sample/measurement solvent/buffering agent): 200 mg/0.7 ml/10 mg Buffering agent: Cr(acac) 3
<矽氧烷環氧樹脂的合成> [合成例1] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷25.0 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入3.3 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂18.8 g。所獲得的樹脂的環氧當量為250 g/eq。Mw為4100(矽氧烷環氧樹脂A-1)。<Synthesis of Siloxane Epoxy Resin> [Synthesis Example 1] 25.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane and 150.0 g of toluene were placed in a reaction vessel including a stirring device, a dropping funnel, a thermometer and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acid catalyst was further mixed and stirred at room temperature for 30 minutes. 3.3 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 18.8 g of a transparent viscous resin. The epoxy equivalent of the obtained resin was 250 g/eq. Mw was 4100 (Silicone Epoxy Resin A-1).
[合成例2] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷20.0 g、2-(3,4-環氧基環己基)乙基甲基二乙氧基矽烷5.0 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入3.1 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂20.3 g。所獲得的樹脂的環氧當量為270 g/eq。Mw為3200(矽氧烷環氧樹脂A-2)。[Synthesis Example 2] 20.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 5.0 g of 2-(3,4-epoxycyclohexyl)ethylmethyldiethoxysilane, and 150.0 g of toluene were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acidic catalyst was further mixed and stirred at room temperature for 30 minutes. 3.1 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 20.3 g of a transparent viscous resin. The epoxy equivalent weight of the obtained resin was 270 g/eq. Mw was 3200 (Silicone Epoxy Resin A-2).
[合成例3] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷12.5 g、2-(3,4-環氧基環己基)乙基三乙氧基矽烷12.5 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入3.0 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂19.7 g。所獲得的樹脂的環氧當量為230 g/eq。Mw為5000(矽氧烷環氧樹脂A-3)。[Synthesis Example 3] 12.5 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 12.5 g of 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, and 150.0 g of toluene were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acidic catalyst was further mixed and stirred at room temperature for 30 minutes. 3.0 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 19.7 g of a transparent viscous resin. The epoxy equivalent weight of the obtained resin was 230 g/eq. Mw was 5000 (Silicone Epoxy Resin A-3).
[合成例4] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三乙氧基矽烷7.5 g、2-(3,4-環氧基環己基)乙基甲基二乙氧基矽烷17.5 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入2.6 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂19.7 g。所獲得的樹脂的環氧當量為290 g/eq。Mw為3800(矽氧烷環氧樹脂A-4)。[Synthesis Example 4] 7.5 g of 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, 17.5 g of 2-(3,4-epoxycyclohexyl)ethylmethyldiethoxysilane, and 150.0 g of toluene were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acidic catalyst was further mixed and stirred at room temperature for 30 minutes. 2.6 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 19.7 g of a transparent viscous resin. The epoxy equivalent weight of the obtained resin was 290 g/eq. Mw was 3800 (Silicone Epoxy Resin A-4).
[合成例5] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三乙氧基矽烷25.0 g、甲苯15.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入2.8 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂20.1 g。所獲得的樹脂的環氧當量為340 g/eq。Mw為3500(矽氧烷環氧樹脂A-5)。[Synthesis Example 5] 25.0 g of 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane and 15.0 g of toluene are placed in a reaction container including a stirring device, a dropping funnel, a thermometer and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acidic catalyst is further mixed and stirred at room temperature for 30 minutes. 2.8 g of water is then added dropwise and stirred for 24 hours. After the reaction is completed, the mixture is washed with an aqueous solution of NaHCO 3 , the organic layer is dried and filtered with MgSO 4 , and the volatiles are removed under reduced pressure to obtain 20.1 g of a transparent viscous resin. The epoxy equivalent of the obtained resin is 340 g/eq. Mw is 3500 (Silicone Epoxy Resin A-5).
[合成例6] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷12.5 g、二甲基二乙氧基矽烷12.5 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入3.7 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂20.0 g。所獲得的樹脂的環氧當量為310 g/eq。Mw為2900(矽氧烷環氧樹脂A-6)。[Synthesis Example 6] 12.5 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 12.5 g of dimethyldiethoxysilane, and 150.0 g of toluene were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acid catalyst was further mixed and stirred at room temperature for 30 minutes. 3.7 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 20.0 g of a transparent viscous resin. The epoxy equivalent weight of the obtained resin was 310 g/eq. Mw was 2900 (Silicone Epoxy Resin A-6).
[合成例7] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷15.0 g、二甲基二乙氧基矽烷5.0 g、甲基丙烯醯氧基丙基三甲氧基矽烷5.0 g、甲苯150.0 g,完全溶解後,進而混合作為酸性催化劑的對甲苯磺酸一水合物1.25 g,在室溫下攪拌30分鐘。進而滴加投入3.5 g的水,並攪拌24小時。反應結束後,利用NaHCO3 水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂20.0 g。所獲得的樹脂的環氧當量為260 g/eq。Mw為2000(矽氧烷環氧樹脂A-7)。[Synthesis Example 7] 15.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 5.0 g of dimethyldiethoxysilane, 5.0 g of methacryloyloxypropyltrimethoxysilane, and 150.0 g of toluene were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 1.25 g of p-toluenesulfonic acid monohydrate as an acid catalyst was further mixed and stirred at room temperature for 30 minutes. 3.5 g of water was then added dropwise and stirred for 24 hours. After the reaction was completed, the mixture was washed with an aqueous solution of NaHCO 3 , the organic layer was dried and filtered with MgSO 4 , and the volatiles were removed under reduced pressure to obtain 20.0 g of a transparent viscous resin. The epoxy equivalent weight of the obtained resin was 260 g/eq. Mw was 2000 (Silicone Epoxy Resin A-7).
[比較合成例1] 在包括攪拌裝置、滴加漏斗、溫度計及攪拌機的反應容器中裝入(3-縮水甘油氧基丙基)三甲氧基矽烷25.0 g、甲苯100.0 g、2-丙醇(isopropyl alcohol,IPA)50.0 g,完全溶解後,放入作為鹼性催化劑的5%四甲基氫氧化銨水溶液(TMAH(tetramethyl ammonium hydroxide)水溶液)7.5 g,在常溫下攪拌24小時。反應結束後,利用檸檬酸水溶液進行清洗,利用MgSO4 使有機層乾燥並過濾後,在減壓下去除揮發物,由此獲得透明黏稠性樹脂20.4 g。所獲得的樹脂的環氧當量為169 g/eq。Mw為28000(矽氧烷環氧樹脂a-1)。[Comparative Synthesis Example 1] 25.0 g of (3-glycidyloxypropyl)trimethoxysilane, 100.0 g of toluene, and 50.0 g of 2-propanol (isopropyl alcohol, IPA) were placed in a reaction container including a stirring device, a dropping funnel, a thermometer, and a stirrer. After complete dissolution, 7.5 g of a 5% tetramethylammonium hydroxide aqueous solution (TMAH (tetramethyl ammonium hydroxide) aqueous solution) as an alkaline catalyst was added and stirred at room temperature for 24 hours. After the reaction was completed, the mixture was washed with a citric acid aqueous solution, the organic layer was dried with MgSO 4 and filtered, and the volatile matter was removed under reduced pressure to obtain 20.4 g of a transparent viscous resin. The epoxy equivalent of the obtained resin was 169 g/eq. Mw was 28,000 (Silicone Epoxy Resin a-1).
(硬化性樹脂組成物的製作) 根據表1~表5所示的組成來進行調配,在室溫下攪拌混合3小時,並使固體成分溶解於溶劑中來製作硬化性樹脂組成物。以組成的數值為質量份且固體成分的合計為100質量份的方式進行記載。(Preparation of hardening resin composition) Prepare the compositions shown in Tables 1 to 5, stir and mix at room temperature for 3 hours, and dissolve the solid components in the solvent to prepare hardening resin compositions. The composition values are expressed as parts by mass, and the total of the solid components is 100 parts by mass.
作為硬化性樹脂組成物,以下表示實施例及比較例的調配中使用的成分。 <矽氧烷環氧樹脂> A-1:合成例1中製備的矽氧烷環氧樹脂 A-2:合成例2中製備的矽氧烷環氧樹脂 A-3:合成例3中製備的矽氧烷環氧樹脂 A-4:合成例4中製備的矽氧烷環氧樹脂 A-5:合成例5中製備的矽氧烷環氧樹脂 A-6:合成例6中製備的矽氧烷環氧樹脂 A-7:合成例7中製備的矽氧烷環氧樹脂 A-8:2-(3,4-環氧基環己基)乙基三甲氧基矽烷與二甲基二甲氧基矽烷的縮合物(恒橋產業製造的「6730D」,環氧當量295 g/eq,Mw:4,500) a-1:比較合成例1中製備的矽氧烷環氧樹脂(環氧當量169 g/eq,Mw:28,000) a-2:具有環氧基環己基的矽氧烷環氧樹脂(信越化學工業製造的「X-40-2669」,環氧當量191 g/eq,Mw:383) a-3:具有環氧基環己基的矽氧烷環氧樹脂(信越化學工業製造的「KR-470」,環氧當量200 g/eq,Mw:737) a-4:具有甲氧基及乙氧基及縮水甘油基的矽氧烷環氧樹脂(信越化學工業製造的「X-41-1059A」,環氧當量350 g/eq,Mw:2,500) a-5:具有環氧基環己基但不具有羥基、甲氧基、乙氧基或苯氧基的矽氧烷環氧樹脂(荒川化學工業製造的「寶理(POLY)200」)As a curable resin composition, the components used in the formulation of the examples and comparative examples are shown below. <Silicone epoxy resin> A-1: Silicone epoxy resin prepared in Synthesis Example 1 A-2: Silicone epoxy resin prepared in Synthesis Example 2 A-3: Silicone epoxy resin prepared in Synthesis Example 3 A-4: Silicone epoxy resin prepared in Synthesis Example 4 A-5: Silicone epoxy resin prepared in Synthesis Example 5 Oxygen resin A-6: Siloxane epoxy resin prepared in Synthesis Example 6 A-7: Siloxane epoxy resin prepared in Synthesis Example 7 A-8: Condensate of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane and dimethyldimethoxysilane ("6730D" manufactured by Hengqiao Industrial Co., Ltd., epoxy equivalent 295 g/eq, Mw: 4,500) a-1: Siloxane epoxy resin prepared in Comparative Synthesis Example 1 (epoxy equivalent 169 g/eq, Mw: 28,000) a-2: Siloxane epoxy resin having epoxy epoxyhexyl groups ("X-40-2669" manufactured by Shin-Etsu Chemical, epoxy equivalent 191 g/eq, Mw: 383) a-3: Siloxane epoxy resin having epoxy epoxyhexyl groups ("KR-470" manufactured by Shin-Etsu Chemical, epoxy equivalent 200 g/eq, Mw: 737) a-4: Siloxane epoxy resin having methoxy, ethoxy and glycidyl groups ("X-41-1059A" manufactured by Shin-Etsu Chemical, epoxy equivalent 350 g/eq, Mw: 2,500) a-5: Siloxane epoxy resin having epoxy cyclohexyl groups but no hydroxyl, methoxy, ethoxy or phenoxy groups ("Poly 200" manufactured by Arakawa Chemical Industries)
對於調配中使用的矽氧烷環氧樹脂成分,使用核磁共振裝置(日本電子製造的JNM-ECA 400),在所述條件下進行29 Si-NMR測定,結果在成分A-1~成分A-8及成分a-1及成分a-4中,在源於所述結構T1、結構T2及結構T3的-47 ppm~-52 ppm及-55 ppm~-61 ppm及-62 ppm~-72 ppm觀測到訊號。在成分A-2、成分A-4、成分A-6、成分A-7中,進而在源於所述結構D1及結構D2的-6 ppm~-13 ppm且-15 ppm~-24 ppm觀測到訊號。 對於A-8,各訊號的面積比率為T1:T2:T3=1:7:15,D1:D2=4:26。The silicone epoxy resin component used in the formulation was subjected to 29 Si-NMR measurement under the above conditions using a nuclear magnetic resonance device (JNM-ECA 400 manufactured by JEOL Ltd.). As a result, signals were observed at -47 ppm to -52 ppm, -55 ppm to -61 ppm, and -62 ppm to -72 ppm in components A-1 to A-8, a-1, and a-4, which are derived from the structures T1, T2, and T3. In components A-2, A-4, A-6, and A-7, signals were observed at -6 ppm to -13 ppm and -15 ppm to -24 ppm, which are derived from the structures D1 and D2. For A-8, the area ratio of each signal is T1:T2:T3=1:7:15, D1:D2=4:26.
<硬化劑、光陽離子起始劑> B-1:偏苯三甲酸酐 B-2:環戊烷四羧酸二酐 B-3:芳香族鋶鹽系艾迪科歐普托瑪(Adeka Optomer)「SP-170」(艾迪科(ADEKA)股份有限公司製造)<Hardener, photocatalytic ion initiator> B-1: trimellitic anhydride B-2: cyclopentanetetracarboxylic dianhydride B-3: aromatic zirconia salt-based Adeka Optomer "SP-170" (manufactured by ADEKA Co., Ltd.)
<不包含矽氧烷結構的非矽氧烷型環氧化合物> C-1:雙苯酚A型環氧樹脂〔日鐵化學材料(股)製造的YD-011,環氧當量450 g/eq~500 g/eq〕 C-2:芴型環氧樹脂〔日鐵化學材料(股)製造,ESF-300C,環氧當量220 g/eq~240 g/eq〕 C-3:2,2-雙(羥基甲基)-1-丁醇的1,2-環氧基-4-(2-氧雜環丙基)環己烷加成物(大賽璐(Daicel)股份有限公司製造,EHPE3150,環氧當量:170 g/eq~190 g/eq) C-4:甲基丙烯酸縮水甘油酯:甲基丙烯酸甲酯:甲基丙烯酸正丁酯=5:3:2的共聚組成的甲基丙烯酸縮水甘油酯共聚聚合物,環氧當量:295 g/eq<Non-silicone type epoxy compounds not containing silicone structure> C-1: Bisphenol A type epoxy resin [YD-011 manufactured by Nippon Steel Chemical Materials Co., Ltd., epoxy equivalent 450 g/eq to 500 g/eq] C-2: Fluorene type epoxy resin [ESF-300C manufactured by Nippon Steel Chemical Materials Co., Ltd., epoxy equivalent 220 g/eq to 240 g/eq] C-3: 1,2-epoxy-4-(2-oxacyclopropyl)cyclohexane adduct of 2,2-bis(hydroxymethyl)-1-butanol (EHPE3150 manufactured by Daicel Co., Ltd., epoxy equivalent: 170 g/eq to 190 g/eq) g/eq) C-4: Glycidyl methacrylate copolymer with a copolymer composition of 5:3:2 of glyceryl methacrylate: methyl methacrylate: n-butyl methacrylate, epoxy equivalent: 295 g/eq
<硬化促進劑> E-1:1,8-二氮雜雙環[5.4.0]十一-7-烯的辛酸鹽<Hardening accelerator> E-1: 1,8-diazabicyclo[5.4.0]undec-7-ene octanoate
<偶合劑> F-1:3-(縮水甘油基氧基)丙基三甲氧基矽烷<Coupling agent> F-1: 3-(Glycidyloxy)propyltrimethoxysilane
<其他成分> S-1:氟系表面活性劑(迪愛生(DIC)股份有限公司製造,美佳法(Megafac)F-556) <溶媒> U-1:丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate,PGMEA) U-2:3-甲氧基丙酸甲酯(3-methoxy propanoic acid methyl,MMP) U-3:二乙二醇乙基甲醚(diethylene glycol ethyl methyl ether,EDM)<Other ingredients> S-1: Fluorine-based surfactant (manufactured by DIC Corporation, Megafac F-556) <Solvent> U-1: Propylene glycol monomethyl ether acetate (PGMEA) U-2: 3-methoxy propanoic acid methyl (MMP) U-3: Diethylene glycol ethyl methyl ether (EDM)
[表1]
[表2]
[表3]
[表4]
[表5]
(硬化性樹脂組成物的評價:平坦性) 作為彩色濾光片基板,準備形成有黑色矩陣及紅/綠/藍像素及馬賽克狀的並無藍像素的圖案且在像素上產生高度2.5 μm的凹凸的基板。使用旋塗機將所述硬化性樹脂組成物塗布於彩色濾光片基板上,利用90℃的熱板進行2分鐘乾燥來製作試驗片。此時,以在像素上獲得膜厚1.5 μm的硬化膜的方式調節塗布條件(旋轉轉速)。其次,利用230℃的熱風烘箱對試驗片煆燒30分鐘,獲得硬化性樹脂組成物的硬化膜。(Evaluation of curable resin composition: flatness) As a color filter substrate, a substrate having a black matrix and red/green/blue pixels and a mosaic pattern without blue pixels and having 2.5 μm high concave and convex surfaces on the pixels was prepared. The curable resin composition was applied to the color filter substrate using a spin coater and dried on a 90°C hot plate for 2 minutes to prepare a test piece. At this time, the coating conditions (rotation speed) were adjusted so that a cured film with a film thickness of 1.5 μm was obtained on the pixels. Next, the test piece was calcined in a hot air oven at 230°C for 30 minutes to obtain a cured film of the curable resin composition.
利用接觸式表面粗糙度計(商品名 小阪研究所股份有限公司製造 微細形狀測定器 ET-4000A)測定以保護像素的方式形成的硬化膜的表面中任意選擇的兩點的凹凸的高度,並以如下基準進行三階段評價。 ◎(良好) :凹凸的高度差為0.10 μm以下 ○(稍微良好) :凹凸的高度差超過0.10 μm且為0.15 μm以下 △(稍微不良):凹凸的高度差超過0.15 μm且為0.20 μm以下 ×(不良) :凹凸的高度差超過0.2 μmThe height of the unevenness at two points randomly selected on the surface of the cured film formed in a protective pixel manner was measured using a contact surface roughness meter (trade name: Fine Shape Tester ET-4000A, manufactured by Kosaka Laboratory Co., Ltd.), and a three-stage evaluation was performed based on the following criteria. ◎ (Good): The height difference of the unevenness is 0.10 μm or less ○ (Slightly Good): The height difference of the unevenness exceeds 0.10 μm and is 0.15 μm or less △ (Slightly Poor): The height difference of the unevenness exceeds 0.15 μm and is 0.20 μm or less × (Poor): The height difference of the unevenness exceeds 0.2 μm
(硬化性樹脂組成物的評價:吸濕性) 使用旋塗機將所述硬化性樹脂組成物塗布於無鹼玻璃基板上,利用90℃的熱板進行2分鐘乾燥來製作試驗片。此時,以獲得膜厚1.5 μm的硬化膜的方式調節塗布條件(旋轉轉速)。其次,利用230℃的熱風烘箱對試驗片煆燒30分鐘,獲得硬化性樹脂組成物的硬化膜。其次將帶所述硬化膜的基板在恒溫恒濕裝置(愛斯佩克(Espec)製造 環境試驗機SH-221)中、85℃且濕度85%RH環境下靜置24小時並使其吸濕。將所述試驗片的硬化膜削取10 mg並取樣,將其在氮氣環境下、以10℃/min自室溫升溫至150℃並在150℃下保持20分鐘,將此時的重量減少量設為由膜的吸濕引起的重量變化,利用熱重量分析裝置(商品名 理學(rigaku)股份有限公司製造 示差熱天平 Thermo plus EVO2)進行測定,並以如下基準進行三階段評價。 ◎ :重量減少未滿0.5% ○ :重量減少為0.5%以上且未滿2% △ :重量減少為2%以上且未滿3% × :重量減少為3%以上(Evaluation of curable resin composition: hygroscopicity) The curable resin composition was applied to an alkali-free glass substrate using a spin coater and dried on a hot plate at 90°C for 2 minutes to prepare a test piece. At this time, the coating conditions (rotation speed) were adjusted so as to obtain a cured film with a film thickness of 1.5 μm. Next, the test piece was calcined in a hot air oven at 230°C for 30 minutes to obtain a cured film of the curable resin composition. Next, the substrate with the cured film was placed in a constant temperature and humidity device (Espec Environmental Tester SH-221) at 85°C and 85%RH for 24 hours to allow it to absorb moisture. 10 mg of the cured film of the test piece was cut and sampled, and the temperature was raised from room temperature to 150°C at 10°C/min in a nitrogen environment and kept at 150°C for 20 minutes. The weight loss at this time was set as the weight change caused by moisture absorption of the film, and the weight was measured using a thermogravimetric analyzer (trade name: Rigaku Co., Ltd. differential thermal balance Thermo plus EVO2) and evaluated in three stages based on the following criteria. ◎ : Weight loss less than 0.5% ○: Weight loss of 0.5% or more and less than 2% △ : Weight loss of 2% or more and less than 3% ×: Weight loss of 3% or more
(硬化性樹脂組成物的評價:產氣性) 使用旋塗機將所述硬化性樹脂組成物塗布於無鹼玻璃基板上,利用90℃的熱板進行2分鐘乾燥來製作試驗片。此時,以獲得膜厚1.5 μm的硬化膜的方式調節塗布條件(旋轉轉速)。其次,利用230℃的熱風烘箱對試驗片煆燒30分鐘,獲得硬化性樹脂組成物的硬化膜。將試驗片的硬化膜削取10 mg並取樣,將其在大氣氣流下、以10℃/min自室溫升溫至120℃並在120℃下保持30分鐘,之後以10℃/min自120℃升溫至230℃並在230℃下保持3小時,對於此時的重量減少,利用熱重量分析裝置(商品名 理學(rigaku)股份有限公司製造 示差熱天平 Thermo plus EVO2)進行測定,並以如下基準進行三階段評價。 ◎ :重量減少未滿5% ○ :重量減少為5%以上且未滿7% △ :重量減少為7%以上且未滿10% × :重量減少為10%以上(Evaluation of curable resin composition: gas generation) The curable resin composition was applied to an alkali-free glass substrate using a spin coater and dried on a 90°C hot plate for 2 minutes to prepare a test piece. At this time, the coating conditions (rotation speed) were adjusted so that a cured film with a film thickness of 1.5 μm was obtained. Next, the test piece was calcined in a hot air oven at 230°C for 30 minutes to obtain a cured film of the curable resin composition. 10 mg of the cured film of the test piece was cut and sampled, and the temperature was raised from room temperature to 120°C at 10°C/min under atmospheric airflow and kept at 120°C for 30 minutes. Then, the temperature was raised from 120°C to 230°C at 10°C/min and kept at 230°C for 3 hours. The weight loss at this time was measured using a thermogravimetric analyzer (trade name: Rigaku Co., Ltd. differential thermal balance Thermo plus EVO2) and evaluated in three stages based on the following criteria. ◎ : Weight loss less than 5% ○: Weight loss of 5% or more and less than 7% △ : Weight loss of 7% or more and less than 10% ×: Weight loss of 10% or more
(硬化性樹脂組成物的評價:耐化學品性) 將與所述吸濕性評價同樣地形成有硬化性樹脂組成物的硬化膜的試驗片分別在40℃下在N-甲基吡咯烷酮中浸漬30分鐘(NMP(N-methyl pyrrolidone)處理)、在25℃下在18%鹽酸水溶液中浸漬60分鐘(酸處理)、或在25℃下在5重量%氫氧化鈉水溶液中浸漬60分鐘(NaOH處理)後,觀察各個硬化膜的狀態,並以如下基準進行三階段評價。 ○ :外觀無變化且膜厚變化為2%以內 △ :外觀無變化,但膜厚變化超過2% × :外觀看到變化(Evaluation of curable resin composition: chemical resistance) The test piece formed with a cured film of a curable resin composition in the same manner as the above-mentioned evaluation of moisture absorption was immersed in N-methylpyrrolidone for 30 minutes at 40°C (NMP (N-methyl pyrrolidone) treatment), immersed in an 18% hydrochloric acid aqueous solution at 25°C for 60 minutes (acid treatment), or immersed in a 5 wt% sodium hydroxide aqueous solution at 25°C for 60 minutes (NaOH treatment), and the state of each cured film was observed and evaluated in three stages based on the following criteria. ○: No change in appearance and the film thickness change is within 2% △ : No change in appearance, but the film thickness change exceeds 2% ×: Change in appearance is observed
(硬化性樹脂組成物的評價:電性可靠性) 與所述產氣性評價同樣地製作形成有硬化性樹脂組成物的硬化膜的試驗片。將試驗片的硬化膜削取40 mg並取樣,將其浸漬於液晶(默克(Merck)公司製造的「MLC-6608」)1 g中,並在100℃下保持72小時後,測定液晶的電壓保持率,以如下基準進行三階段評價。 ○ :電壓保持率為95%以上 △ :電壓保持率為90%以上且未滿95% × :電壓保持率未滿90%(Evaluation of curable resin composition: electrical reliability) A test piece with a cured film formed of a curable resin composition was prepared in the same manner as the gas generation evaluation. 40 mg of the cured film of the test piece was cut and sampled, and the sample was immersed in 1 g of liquid crystal ("MLC-6608" manufactured by Merck) and kept at 100°C for 72 hours. The voltage retention rate of the liquid crystal was measured and evaluated in three stages based on the following criteria. ○: The voltage retention rate is 95% or more △: The voltage retention rate is 90% or more and less than 95% ×: The voltage retention rate is less than 90%
(硬化性樹脂組成物的評價:透明性) 與所述產氣性評價同樣地製作形成有硬化性樹脂組成物的硬化膜的試驗片。利用分光光度計測定波長400 nm下的硬化膜的透過率,以如下基準進行三階段評價。 ○ :透過率為95%以上 △ :透過率為93%以上且未滿95% × :透過率未滿93%(Evaluation of curable resin composition: transparency) A test piece with a cured film formed of a curable resin composition was prepared in the same manner as the gas generation evaluation. The transmittance of the cured film at a wavelength of 400 nm was measured using a spectrophotometer, and a three-stage evaluation was performed based on the following criteria. ○: Transmittance is 95% or more △: Transmittance is 93% or more and less than 95% ×: Transmittance is less than 93%
(硬化性樹脂組成物的評價:耐光性) 使用旋塗機將所述硬化性樹脂組成物塗布於無鹼玻璃基板上,利用90℃的熱板進行2分鐘乾燥來製作試驗片。將所述作業重複多次,以獲得膜厚10 μm的硬化膜的方式調節塗布條件(旋轉轉速)。其次,利用230℃的熱風烘箱對試驗片煆燒30分鐘,從而製作形成有硬化性樹脂組成物的硬化膜的試驗片。 之後,使用金屬燈管耐候機(Metaling Weather Meter)(M6T:須賀試驗機公司製造),使用照射強度0.5 kW/m2 以1500 MJ/m2 進行光照射。通過目視以如下基準對照射後的硬化物的變色進行四階段評價。 ◎ :通過目視完全無法確認到黃變。 ○ :通過目視可確認到極少的黃變。 △ :通過目視可確認到黃變。 × :通過目視可確認到明顯的黃變。(Evaluation of curable resin composition: light resistance) The curable resin composition was applied to an alkali-free glass substrate using a spin coater and dried on a hot plate at 90°C for 2 minutes to prepare a test piece. The above operation was repeated multiple times, and the coating conditions (rotation speed) were adjusted in such a way that a cured film with a film thickness of 10 μm was obtained. Next, the test piece was calcined in a hot air oven at 230°C for 30 minutes to prepare a test piece having a cured film formed with the curable resin composition. Thereafter, light irradiation was performed using a Metalling Weather Meter (M6T: manufactured by Suga Test Instruments Co., Ltd.) with an irradiation intensity of 0.5 kW/m 2 and 1500 MJ/m 2 . The color change of the cured product after irradiation was visually evaluated in four stages according to the following criteria. ◎: No yellowing was observed visually. ○: Slight yellowing was observed visually. △: Yellowing was observed visually. ×: Obvious yellowing was observed visually.
將各硬化性樹脂組成物的評價結果示於表6~表10中。The evaluation results of each curable resin composition are shown in Tables 6 to 10.
可知實施例1~實施例48的各實施例的硬化性樹脂組成物(硬化膜)同時滿足彩色濾光片的保護膜所要求的平坦性、低吸濕性、低產氣性,進而耐化學品性、電性可靠性、透明性及耐光性也優異。 另一方面,在比較例1的組成物中,由於使用重量平均分子量高的矽氧烷環氧樹脂a-1,故結果是平坦性特別貧乏,且結果是被認為由反應性基容易殘存而引起的吸濕時的產氣性或耐化學品性(NMP)也貧乏。 在比較例2~比較例3的組成物中,由於使用重量平均分子量低的矽氧烷環氧樹脂a-2或矽氧烷環氧樹脂a-3,故結果是產氣性特別高,且耐化學品性(NMP、NaOH)貧乏。 在比較例4的組成物中,由於使用環氧當量高的矽氧烷環氧樹脂a-4,因此推測反應性基的含量降低而硬化性和/或交聯密度不足,結果是耐化學品性(NMP、NaOH)特別貧乏。 在比較例5的組成物中,使用具有環氧基環己基但不具有羥基、甲氧基、乙氧基或苯氧基的矽氧烷環氧樹脂a-5,所述樹脂不具有規定的T1結構~T3結構,因此結果是平坦性、透明性、耐光性特別貧乏,耐化學品性(NaOH)也貧乏。 在比較例6~比較例13的組成物中,減少所述比較例中所使用的a-1~a-5的樹脂的使用量,與此相應地分別使用了C-1~C-4的非矽氧烷環氧化合物,但無法充分滿足各評價項目。 進而,在比較例14~比較例15的組成物中,未使用矽氧烷環氧樹脂,作為相當於樹脂的成分,雖然使用了C-1、C-2或C-3的非矽氧烷環氧化合物,但結果是產氣性或耐光性特別貧乏。It can be seen that the curable resin composition (cured film) of each of Examples 1 to 48 satisfies the flatness, low moisture absorption, and low gas generation required for the protective film of the color filter, and is also excellent in chemical resistance, electrical reliability, transparency, and light resistance. On the other hand, in the composition of Comparative Example 1, since the siloxane epoxy resin a-1 with a high weight average molecular weight is used, the flatness is particularly poor, and the gas generation during moisture absorption and chemical resistance (NMP) are also poor, which is considered to be caused by the easy survival of reactive groups. In the compositions of Comparative Examples 2 to 3, since silicone epoxy resin a-2 or silicone epoxy resin a-3 with a low weight average molecular weight is used, the gas generation is particularly high and the chemical resistance (NMP, NaOH) is poor. In the composition of Comparative Example 4, since silicone epoxy resin a-4 with a high epoxy equivalent is used, it is estimated that the content of reactive groups is reduced and the curing property and/or crosslinking density are insufficient, resulting in particularly poor chemical resistance (NMP, NaOH). In the composition of Comparative Example 5, a siloxane epoxy resin a-5 having an epoxy epoxies but not having a hydroxyl, methoxy, ethoxy or phenoxy group is used. The resin does not have the specified T1 structure to T3 structure, so the flatness, transparency, and light resistance are particularly poor, and the chemical resistance (NaOH) is also poor. In the compositions of Comparative Examples 6 to 13, the amount of the resins a-1 to a-5 used in the above-mentioned comparative examples is reduced, and corresponding non-siloxane epoxy compounds C-1 to C-4 are used respectively, but each evaluation item cannot be fully satisfied. Furthermore, in the compositions of Comparative Examples 14 and 15, silicone epoxy resin was not used, and although non-silicone epoxy compounds of C-1, C-2 or C-3 were used as components equivalent to resins, the results showed that gas generation and light resistance were particularly poor.
[表6]
[表7]
[表8]
[表9]
[表10]
無。without.
無。without.
無。without.
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| JP2018188563A (en) | 2017-05-09 | 2018-11-29 | 株式会社ダイセル | Insulating film forming composition, insulating film, and semiconductor device provided with insulating film |
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2019
- 2019-10-04 JP JP2019184165A patent/JP7424788B2/en active Active
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2020
- 2020-09-28 CN CN202011038550.4A patent/CN112608600B/en active Active
- 2020-09-28 KR KR1020200126136A patent/KR20210040795A/en active Pending
- 2020-09-29 TW TW109133740A patent/TWI862695B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018178003A (en) * | 2017-04-17 | 2018-11-15 | 株式会社ダイセル | Fluorine-containing epoxy-modified silsesquioxane and curable composition containing the same |
| TW201934690A (en) * | 2017-12-22 | 2019-09-01 | 日商日鐵化學材料股份有限公司 | Siloxane-type curable resin composition and hard coating liquid |
| TW201930387A (en) * | 2017-12-28 | 2019-08-01 | 日商日鐵化學材料股份有限公司 | Thermosetting composition, cured film and display device capable of forming a protective film excellent in flatness, heat resistance, chemical resistance, adhesion, hardness, electrical reliability and transparency |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7424788B2 (en) | 2024-01-30 |
| CN112608600A (en) | 2021-04-06 |
| JP2021059657A (en) | 2021-04-15 |
| KR20210040795A (en) | 2021-04-14 |
| TW202115160A (en) | 2021-04-16 |
| CN112608600B (en) | 2024-05-14 |
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