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TWI861499B - Biphenyl bismaleimide-containing resin composition - Google Patents

Biphenyl bismaleimide-containing resin composition Download PDF

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TWI861499B
TWI861499B TW111118782A TW111118782A TWI861499B TW I861499 B TWI861499 B TW I861499B TW 111118782 A TW111118782 A TW 111118782A TW 111118782 A TW111118782 A TW 111118782A TW I861499 B TWI861499 B TW I861499B
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bismaleimide
resin
resin composition
biphenyl
composition containing
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TW111118782A
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TW202346459A (en
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余駿
許喻傑
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聯茂電子股份有限公司
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Abstract

A biphenyl bismaleimide-containing resin composition is provided. The biphenyl bismaleimide-containing resin composition includes unsaturated diene rubber, hydrogenated ethylene-butene copolymer, and bismaleimide resin. the bismaleimide resin includes biphenyl bismaleimide resin and modified bismaleimide resin. The weight ratio between the biphenyl bismaleimide resin and the modified bismaleimide resin is 1:2~5.

Description

含聯苯型雙馬來醯亞胺的樹脂組合物Resin composition containing biphenyl type bismaleimide

本發明涉及一種樹脂組合物,特別是涉及一種含聯苯型雙馬來醯亞胺的樹脂組合物。The present invention relates to a resin composition, in particular to a resin composition containing biphenyl bismaleimide.

隨著資訊和電子產業的發展進入5G時代,智慧終端機也朝向小型化、多功能化等趨勢發展。為了滿足高頻高速的訊號傳輸需求,5G覆銅板被要求要具有高耐熱、低吸水、低介電、耐候性好、綠色環保等特性。As the information and electronics industries enter the 5G era, smart terminals are also moving towards miniaturization and multi-functionality. In order to meet the needs of high-frequency and high-speed signal transmission, 5G copper clad laminates are required to have high heat resistance, low water absorption, low dielectric, good weather resistance, and green environmental protection.

目前覆銅板的基材多使用相對極性的環氧樹脂材料,以利於黏結在諸如銅箔的金屬表面上,但環氧樹脂中的極性基團也導致了較高的介電常數及介電損耗,而不符合高頻高速傳輸的需求。另一方面,使用相對非極性的聚丁二烯、聚異戊二烯等樹脂材料的電氣性能較佳,但是非極性樹脂材料與金屬表面的接著力較低,為了高速傳輸而採用低表面粗糙度銅箔或超低表面粗糙度銅箔時,更會嚴重降低樹脂材料與金屬表面之間的接著力。At present, the base material of copper-clad laminates mostly uses relatively polar epoxy resin materials to facilitate bonding to metal surfaces such as copper foil, but the polar groups in epoxy resins also lead to higher dielectric constants and dielectric losses, which do not meet the requirements of high-frequency and high-speed transmission. On the other hand, the use of relatively non-polar resin materials such as polybutadiene and polyisoprene has better electrical performance, but the adhesion between non-polar resin materials and metal surfaces is relatively low. When low-surface roughness copper foil or ultra-low-surface roughness copper foil is used for high-speed transmission, the adhesion between the resin material and the metal surface will be seriously reduced.

在現有技術中(例如US5629098),為了改善銅箔與基板之間的接著力,會在銅箔與基板之間使用黏合劑,具有高剝離強度的黏合劑能有效黏合銅箔與基板,但是這些具有高剝離強度的黏合劑經耐熔接起泡試驗(solder blister resistance test)發現高溫穩定性的不足,而具有高溫穩定性的黏合劑又無法具有令人滿意的接著力。也就是說,黏合劑的剝離強度與高溫穩定性是兩種相互制約的性能,仍難以藉由黏合劑解決樹脂材料與金屬表面之間接著力不良的問題。In the prior art (e.g., US5629098), in order to improve the adhesion between the copper foil and the substrate, an adhesive is used between the copper foil and the substrate. An adhesive with high peel strength can effectively bond the copper foil and the substrate. However, these adhesives with high peel strength are found to have insufficient high temperature stability through a solder blister resistance test, and adhesives with high temperature stability cannot have satisfactory adhesion. In other words, the peel strength and high temperature stability of the adhesive are two mutually restrictive properties, and it is still difficult to solve the problem of poor adhesion between the resin material and the metal surface by using an adhesive.

故,仍有需要開發出一種同時滿足高剝離強度與低介電損耗的基板材料,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Therefore, there is still a need to develop a substrate material that simultaneously meets the requirements of high peeling strength and low dielectric loss to overcome the above-mentioned defects, which has become one of the important issues that the industry wants to solve.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種含聯苯型雙馬來醯亞胺的樹脂組合物,其包括不飽和二烯系橡膠、氫化乙烯-丁烯共聚物以及雙馬來醯亞胺樹脂。雙馬來醯亞胺樹脂包括聯苯型雙馬來醯亞胺樹脂及改質雙馬來醯亞胺樹脂。其中,聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂的重量比為1:2~5。The technical problem to be solved by the present invention is to provide a resin composition containing biphenyl type bismaleimide in view of the shortcomings of the prior art, which includes unsaturated diene rubber, hydrogenated ethylene-butene copolymer and bismaleimide resin. The bismaleimide resin includes biphenyl type bismaleimide resin and modified bismaleimide resin. The weight ratio of the biphenyl type bismaleimide resin to the modified bismaleimide resin is 1:2-5.

在本發明的一實施例中,不飽和二烯系橡膠為聚丁二烯橡膠。In one embodiment of the present invention, the unsaturated diene rubber is polybutadiene rubber.

在本發明的一實施例中,聯苯型雙馬來醯亞胺樹脂具有下列式(I)的結構: 其中,n=1~5。 In one embodiment of the present invention, the biphenyl type bismaleimide resin has the structure of the following formula (I): Among them, n=1~5.

在本發明的一實施例中,改質雙馬來醯亞胺樹脂具有下列式(II)或式(III)的結構: 其中,n=1~5。 In one embodiment of the present invention, the modified bismaleimide resin has a structure of the following formula (II) or formula (III): Among them, n=1~5.

在本發明的一實施例中,聯苯型雙馬來醯亞胺的樹脂組合物還進一步包括交聯劑,交聯劑的分子量小於或等於1500。In one embodiment of the present invention, the resin composition of biphenyl bismaleimide further comprises a crosslinking agent, and the molecular weight of the crosslinking agent is less than or equal to 1500.

在本發明的一實施例中,交聯劑選自於由三甲代烯丙基異氰酸酯(TMAIC)、三烯丙基異氰脲酸酯(TAIC)、三烯丙基氰脲酸酯(TAC)、1,2,4-三乙烯基環己烷(TVCH)、間苯二甲酸二烯丙酯(DAIP)以及4-叔丁基苯乙烯(TBS)所組成的群組。In one embodiment of the present invention, the crosslinking agent is selected from the group consisting of trimethylallyl isocyanate (TMAIC), triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), 1,2,4-trivinylcyclohexane (TVCH), diallyl isophthalate (DAIP) and 4-tert-butylstyrene (TBS).

在本發明的一實施例中,聯苯型雙馬來醯亞胺的樹脂組合物還進一步包括交聯促進劑,交聯促進劑為過氧化物。In one embodiment of the present invention, the resin composition of biphenyl bismaleimide further comprises a crosslinking accelerator, and the crosslinking accelerator is a peroxide.

在本發明的一實施例中,聯苯型雙馬來醯亞胺的樹脂組合物還進一步包括矽烷偶聯劑、阻燃劑以及無機填料。In one embodiment of the present invention, the resin composition of biphenyl bismaleimide further includes a silane coupling agent, a flame retardant and an inorganic filler.

在本發明的一實施例中,阻燃劑選自磷酸鹽化合物或含氮磷酸鹽化合物。In one embodiment of the present invention, the flame retardant is selected from phosphate compounds or nitrogen-containing phosphate compounds.

在本發明的一實施例中,無機填料經由所述矽烷偶聯劑預先進行表面處理。In one embodiment of the present invention, the inorganic filler is surface-treated in advance with the silane coupling agent.

本發明的其中一有益效果在於,本發明所提供的含聯苯型雙馬來醯亞胺的樹脂組合物,其能通過“包括不飽和二烯系橡膠、氫化乙烯-丁烯共聚物以及雙馬來醯亞胺樹脂”以及“聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂的重量比為1:2~5”的技術方案,以同時滿足高剝離強度(例如剝離強度高於或等於4.3 Lb/Inch)和低介電損耗(例如介電損耗小於或等於3.0)的需求,而適用於作為高階覆銅板材料,可應用於電子電路的樹脂組合物、預浸料、層壓板和印製電路板。One of the beneficial effects of the present invention is that the resin composition containing biphenyl type bismaleimide provided by the present invention can meet the requirements of high peel strength (for example, peel strength greater than or equal to 4.3) by means of the technical scheme of "comprising unsaturated diene rubber, hydrogenated ethylene-butene copolymer and bismaleimide resin" and "the weight ratio of biphenyl type bismaleimide resin to modified bismaleimide resin is 1:2-5". Lb/Inch) and low dielectric loss (e.g. dielectric loss less than or equal to 3.0), and is suitable as a high-end copper clad laminate material, which can be applied to resin compositions, prepregs, laminates and printed circuit boards for electronic circuits.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明,然而所提供的詳細說明僅用於提供參考與說明,並非用來對本發明加以限制。In order to further understand the features and technical contents of the present invention, please refer to the following detailed description of the present invention. However, the detailed description provided is only used for reference and description, and is not used to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“含聯苯型雙馬來醯亞胺的樹脂組合物”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following is an implementation method of the "resin composition containing biphenyl-type bismaleimide" disclosed in the present invention, which is described through specific concrete examples. Those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and the details in this specification can also be modified and changed in various ways based on different viewpoints and applications without departing from the concept of the present invention. The following implementation method will further explain the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of protection of the present invention. In addition, the term "or" used in this article may include any one or more combinations of the related listed items depending on the actual situation.

本發明的含聯苯型雙馬來醯亞胺的樹脂組合物包括不飽和二烯系橡膠、氫化乙烯-丁烯共聚物以及雙馬來醯亞胺樹脂。儘管現有技術中認為聚丁二烯與金屬表面的接著力不佳,但本發明採用不飽和聚丁二烯橡膠(butadiene rubber),能提升樹脂組合物的韌性。此外,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括氫化乙烯-丁烯共聚物,是由聚苯乙烯-聚丁二烯-聚苯乙烯(SBS)加氫使雙鍵飽和而製得的線性三嵌共聚物。The resin composition containing biphenyl bismaleimide of the present invention includes unsaturated diene rubber, hydrogenated ethylene-butene copolymer and bismaleimide resin. Although the prior art believes that polybutadiene has poor adhesion to metal surfaces, the present invention uses unsaturated polybutadiene rubber to improve the toughness of the resin composition. In addition, the resin composition containing biphenyl bismaleimide of the present invention also includes hydrogenated ethylene-butene copolymer, which is a linear triblock copolymer prepared by hydrogenating polystyrene-polybutadiene-polystyrene (SBS) to saturate double bonds.

具體而言,在催化劑存在下對SBS定向加氫,使聚丁二烯鏈段氫化成聚乙烯(E)和聚丁烯(B)鏈段,故氫化後的SBS被稱為SEBS,又被稱為飽和型SBS或氫化SBS。氫化SBS具有良好的耐熱性、耐老化性及優良的電性。Specifically, in the presence of a catalyst, SBS is hydrogenated in a directional manner to convert the polybutadiene chain segments into polyethylene (E) and polybutene (B) chain segments. Therefore, the hydrogenated SBS is called SEBS, also known as saturated SBS or hydrogenated SBS. Hydrogenated SBS has good heat resistance, aging resistance and excellent electrical properties.

在本發明的一實施例中,相對於不飽和聚丁二烯橡膠為100重量份,氫化乙烯-丁烯共聚物的含量為10至50重量份,較佳為10至40重量份,更佳為12至40重量份。In one embodiment of the present invention, relative to 100 parts by weight of the unsaturated polybutadiene rubber, the content of the hydrogenated ethylene-butene copolymer is 10 to 50 parts by weight, preferably 10 to 40 parts by weight, and more preferably 12 to 40 parts by weight.

雙馬來醯亞胺樹脂包括聯苯型雙馬來醯亞胺樹脂及改質雙馬來醯亞胺樹脂,聯苯型雙馬來醯亞胺樹脂有助於提升剝離強度、降低介電係數及吸水率,改質雙馬來醯亞胺樹脂有助於降低介電係數、提升機械強度。在本發明的一實施例中,相對於不飽和聚丁二烯橡膠為100重量份,雙馬來醯亞胺樹脂的含量為30至60重量份,較佳為35至50重量份,更佳為35至45重量份。The bismaleimide resin includes biphenyl bismaleimide resin and modified bismaleimide resin. The biphenyl bismaleimide resin helps to improve the peeling strength, reduce the dielectric constant and water absorption rate, and the modified bismaleimide resin helps to reduce the dielectric constant and improve the mechanical strength. In one embodiment of the present invention, relative to 100 parts by weight of unsaturated polybutadiene rubber, the content of the bismaleimide resin is 30 to 60 parts by weight, preferably 35 to 50 parts by weight, and more preferably 35 to 45 parts by weight.

值得注意的是,在本發明的樹脂組合物中,聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂的重量比為1:2、1:3、1:4、1:5或1:2至1:5之間任意的數。在樹脂組合物中同時添加聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂,有助於提升樹脂組合物與金屬之間的玻璃強度、降低樹脂組合物的吸水率,同時具有優異的介電性能。It is worth noting that in the resin composition of the present invention, the weight ratio of the biphenyl type bismaleimide resin to the modified bismaleimide resin is 1:2, 1:3, 1:4, 1:5 or any number between 1:2 and 1:5. Adding the biphenyl type bismaleimide resin and the modified bismaleimide resin to the resin composition at the same time helps to improve the glass strength between the resin composition and the metal, reduce the water absorption rate of the resin composition, and at the same time has excellent dielectric properties.

聯苯型雙馬來醯亞胺樹脂與配方中不飽和二烯系橡膠發生聚合反應,聯苯型雙馬來醯亞胺樹脂具有下列式(I)的化學結構: 其中,n=1~5。 The biphenyl type bismaleimide resin undergoes polymerization reaction with the unsaturated diene rubber in the formulation. The biphenyl type bismaleimide resin has the chemical structure of the following formula (I): Among them, n=1~5.

改質雙馬來醯亞胺樹脂可使用芳香族胺樹脂作為前驅物,在非水溶性溶劑下製造,舉例而言,芳香族胺樹脂可具有下列式(A)或式(B)的結構,較佳為具有結晶性較低之式(A)的結構: 其中,n=1~5。 The modified bismaleimide resin can be prepared using an aromatic amine resin as a precursor in a non-water-soluble solvent. For example, the aromatic amine resin can have a structure of the following formula (A) or formula (B), preferably a structure of formula (A) with lower crystallinity: Among them, n=1~5.

在本發明的一實施例中,製造改質雙馬來醯亞胺樹脂的方法是在非水溶性溶劑中溶解式(A)或式(B)的芳香族胺樹脂,然後添加馬來酸無水物而生成醯胺酸,接著加入觸媒,將反應期間共沸的水除去至系統外、甲苯返回系統內進行馬來醯亞胺化反應。In one embodiment of the present invention, the method for preparing the modified bismaleimide resin is to dissolve the aromatic amine resin of formula (A) or formula (B) in a water-insoluble solvent, then add anhydrous maleic acid to generate acylamine, then add a catalyst, remove the azeotropic water during the reaction to the outside of the system, and return toluene to the system to carry out the maleimidization reaction.

非水溶性溶劑可為芳香族溶劑、脂肪族溶劑、醚類、酯類及酮類溶劑。舉例而言,溶劑可為芳香族甲苯、二甲苯等;脂肪族溶劑可為環己烷、正己烷等;醚類溶劑可為二乙醚、二異丙醚等;酯類溶劑可為乙酸乙酯、乙酸丁酯等;酮類溶劑可為甲基異丁基酮、環戊酮等。此外,非水溶性溶劑也可以與非質子性極性溶劑合併使用,較佳為與相較於非水性溶劑的沸點更高的非質子性極性溶劑合併使用。可使用的非質子性極性溶劑例如,二甲基碸、二甲基亞碸、二甲基甲醯胺、二甲基乙醯胺、1,3-二甲基-2-咪唑啶酮、N-甲基-2-吡咯啶酮等。然而,本發明不以上述所舉的例子為限。The non-water-soluble solvent may be an aromatic solvent, an aliphatic solvent, an ether, an ester, and a ketone solvent. For example, the solvent may be aromatic toluene, xylene, etc.; the aliphatic solvent may be cyclohexane, n-hexane, etc.; the ether solvent may be diethyl ether, diisopropyl ether, etc.; the ester solvent may be ethyl acetate, butyl acetate, etc.; the ketone solvent may be methyl isobutyl ketone, cyclopentanone, etc. In addition, the non-water-soluble solvent may also be used in combination with an aprotic polar solvent, preferably in combination with an aprotic polar solvent having a higher boiling point than the non-aqueous solvent. Examples of the aprotic polar solvent that can be used include dimethyl sulfone, dimethyl sulfone, dimethylformamide, dimethylacetamide, 1,3-dimethyl-2-imidazolidinone, and N-methyl-2-pyrrolidone. However, the present invention is not limited to the above examples.

另外,反應中可使用諸如甲苯磺酸、羥基-對甲苯磺酸、甲磺酸、硫酸、磷酸等酸性觸媒。相對於芳香族胺樹脂,酸性觸媒的使用量通常為0.1重量%至10重量%,較佳為1重量%至5重量%。In addition, acidic catalysts such as toluenesulfonic acid, hydroxy-p-toluenesulfonic acid, methanesulfonic acid, sulfuric acid, phosphoric acid, etc. can be used in the reaction. The amount of the acidic catalyst used is generally 0.1 wt % to 10 wt %, preferably 1 wt % to 5 wt % relative to the aromatic amine resin.

進行馬來醯亞胺化反應之後,在反應溶液中加入水,使其分離為樹脂溶液層及水層,重複去除水層的操作以將過剩的馬來酸或馬來酸酐、非質子性極性溶媒、觸媒徹底除去。再次添加觸媒,並再次進行加熱回流條件下的殘存醯胺酸的脫水閉環反應1小時至5小時,較佳為1小時至3小時,藉此獲得酸價低的雙馬來醯亞胺樹脂溶液。反應結束後冷卻,反覆水洗直至水洗水變為中性。然後,於加熱減壓下藉由共沸脫水而去除水後,可蒸餾除去溶劑、或者加入其他溶劑而調整為所期望濃度的樹脂溶液,亦可完全蒸餾除去溶劑而以固體樹脂的形式取出。After the maleimidation reaction, water is added to the reaction solution to separate it into a resin solution layer and a water layer. The water layer is removed repeatedly to completely remove the excess maleic acid or maleic anhydride, the aprotic polar solvent, and the catalyst. The catalyst is added again, and the residual acylamine is subjected to a dehydration ring-closing reaction under heating reflux conditions for 1 to 5 hours, preferably 1 to 3 hours, to obtain a bismaleimide resin solution with a low acid value. After the reaction is completed, the solution is cooled and repeatedly washed with water until the washing water becomes neutral. Then, after removing water by azeotropic dehydration under heating and reduced pressure, the solvent can be distilled off, or other solvents can be added to adjust the resin solution to the desired concentration. The solvent can also be completely distilled off to take out in the form of a solid resin.

在本發明的一實施例中,改質雙馬來醯亞胺樹脂為N,N'-(伸苯基-二-(2,2-亞丙基)-二-對伸苯基)雙馬來醯亞胺(N,N'-(phenylene-di-(2,2-propylidene)-di-p-phenylene)bismaleimide),其具有下列式(II)的結構: 其中,n=1~5。 In one embodiment of the present invention, the modified bismaleimide resin is N,N'-(phenylene-di-(2,2-propylidene)-di-p-phenylene)bismaleimide (N,N'-(phenylene-di-(2,2-propylidene)-di-p-phenylene)bismaleimide), which has the following structure (II): Among them, n=1~5.

在本發明的一實施例中,改質雙馬來醯亞胺樹脂為N,N'-(1,3-伸苯基-二-(2,2-亞丙基)-二-對伸苯基)雙馬來醯亞胺(N,N'-(1,3-phenylene-di-(2,2-propylidene)-di-p-phenylene)bismaleimide),其具有下列式(III)的結構: 其中,n=1~5。 In one embodiment of the present invention, the modified bismaleimide resin is N,N'-(1,3-phenylene-di-(2,2-propylidene)-di-p-phenylene)bismaleimide, which has the following structure (III): Among them, n=1~5.

在本發明的一實施例中,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括交聯劑,交聯劑可為小分子量的乙烯基化合物,例如分子量小於或等於1500的乙烯基化合物。較佳地,乙烯基化合物的分子量可介於200與1000之間。舉例來說,乙烯基化合物可為三甲代烯丙基異氰酸酯(TMAIC)、三烯丙基異氰脲酸酯(TAIC)、三烯丙基氰脲酸酯(TAC)、1,2,4-三乙烯基環己烷(TVCH)、間苯二甲酸二烯丙酯(DAIP)、4-叔丁基苯乙烯(TBS)之任一者或其組合。然而,本發明不以上述所舉的例子為限。In one embodiment of the present invention, the resin composition containing biphenyl bismaleimide of the present invention further includes a crosslinking agent, which can be a vinyl compound with a small molecular weight, such as a vinyl compound with a molecular weight less than or equal to 1500. Preferably, the molecular weight of the vinyl compound can be between 200 and 1000. For example, the vinyl compound can be any one of trimethylallyl isocyanate (TMAIC), triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), 1,2,4-trivinylcyclohexane (TVCH), diallyl isophthalate (DAIP), 4-tert-butylstyrene (TBS) or a combination thereof. However, the present invention is not limited to the above examples.

在本發明的樹脂組合物中,可選擇穩定性較高的乙烯基化合物作為交聯劑,例如三甲代烯丙基異氰酸酯(TMAIC),其具有高熱穩定性三官能團單體,使其具有非常低的均聚合傾向,在高溫下相較於其他交聯劑(例如TAIC)也具有較低的蒸氣壓,遇水和無機酸時很穩定,用於聚合物反應時可以改善壓縮變形、彈性模數、老化性能和耐化學性。相對於不飽和聚丁二烯橡膠為100重量份,交聯劑的含量可為5至15重量份,較佳為5至10重量份,更佳為8至10重量份。當交聯劑的含量小於5重量份時,無法發揮良好的交聯效果,當交聯劑的含量大於15重量份時,容易導致黏度過高而影響加工性。In the resin composition of the present invention, a highly stable vinyl compound can be selected as a crosslinking agent, such as trimethylallyl isocyanate (TMAIC), which has a high thermal stability trifunctional monomer, making it have a very low homopolymerization tendency, and also has a lower vapor pressure at high temperature compared to other crosslinking agents (such as TAIC), and is very stable when exposed to water and inorganic acids. When used in polymer reactions, it can improve compression deformation, elastic modulus, aging performance and chemical resistance. Relative to 100 parts by weight of unsaturated polybutadiene rubber, the content of the crosslinking agent can be 5 to 15 parts by weight, preferably 5 to 10 parts by weight, and more preferably 8 to 10 parts by weight. When the content of the crosslinking agent is less than 5 parts by weight, a good crosslinking effect cannot be exerted. When the content of the crosslinking agent is greater than 15 parts by weight, the viscosity is easily too high and the processability is affected.

在本發明的一實施例中,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括交聯促進劑,用於使交聯劑與樹脂有效發生鍵結作用。交聯促進劑可為10小時半衰期、溫度範圍116℃至128℃的過氧化物。舉例來說,用於本發明的過氧化物可為過氧化二異丙苯、α,α’-雙(叔丁過氧基)二異丙苯及2,5-二甲基2,5-雙(叔丁基過氧基)-3-己炔。然而,本發明不以上述所舉的例子為限。相對於不飽和聚丁二烯橡膠為100重量份,交聯促進劑的添加量可為0.5至1重量份,較佳為0.6至0.9重量份,更佳為0.7至0.9重量份。In one embodiment of the present invention, the resin composition containing biphenyl type bismaleimide of the present invention further includes a crosslinking accelerator for effectively bonding the crosslinking agent with the resin. The crosslinking accelerator can be a peroxide with a half-life of 10 hours and a temperature range of 116°C to 128°C. For example, the peroxide used in the present invention can be diisopropylbenzene peroxide, α,α'-bis(tert-butylperoxy)diisopropylbenzene and 2,5-dimethyl-2,5-bis(tert-butylperoxy)-3-hexyne. However, the present invention is not limited to the above examples. Relative to 100 parts by weight of the unsaturated polybutadiene rubber, the amount of the crosslinking promoter added may be 0.5 to 1 part by weight, preferably 0.6 to 0.9 part by weight, and more preferably 0.7 to 0.9 part by weight.

在本發明的一實施例中,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括矽烷偶聯劑。矽烷偶聯劑有助於提高樹脂組合物的機械性能與分散性、加強黏接等效果。由於矽烷偶聯劑含有較長的鍵,能形成柔性的有利於應力鬆弛的介面層,吸收和分散衝擊能量,得到具有良好的衝擊強度和韌性。舉例而言,矽烷偶聯劑可以是胺基矽烷、乙烯基矽烷、(甲基)丙烯酸矽烷、異氰酸酯矽烷、異氰尿酸酯矽烷、巰基矽烷、脲基矽烷、苯乙烯基矽烷、陽離子矽烷、苯基矽烷、及酸酐等。然而,只要是一般無機物之表面處理所使用之矽烷偶聯劑,皆可做為本發明的矽烷偶聯劑。In one embodiment of the present invention, the resin composition containing biphenyl bismaleimide of the present invention further includes a silane coupling agent. The silane coupling agent helps to improve the mechanical properties and dispersibility of the resin composition, strengthen the bonding effect, etc. Since the silane coupling agent contains a relatively long bond, it can form a flexible interface layer that is conducive to stress relaxation, absorb and disperse impact energy, and obtain good impact strength and toughness. For example, the silane coupling agent can be aminosilane, vinylsilane, (meth)acrylic silane, isocyanate silane, isocyanurate silane, ethylsilane, urea silane, styryl silane, cationic silane, phenylsilane, and acid anhydride, etc. However, any silane coupling agent used for surface treatment of general inorganic substances can be used as the silane coupling agent of the present invention.

例如,胺基矽烷可以是3-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、3-胺基丙基二甲氧基甲基矽烷、3-胺基丙基二乙氧基甲基矽烷、N-β-(胺基乙基)-γ-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基二甲氧基甲基矽烷、N-(2-胺基乙基)-3-胺基丙基二乙氧基甲基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三乙氧基矽烷、[3-(6-胺基己基胺基)丙基]三甲氧基矽烷、及[3-(N,N-二甲基胺基)-丙基]三甲氧基矽烷等。乙烯基矽烷可以是乙烯基三(2-甲氧基乙氧基)矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、二甲氧基甲基乙烯基矽烷、二乙氧基甲基乙烯基矽烷、三甲氧基(7-辛烯-1-基)矽烷、及三甲氧基(4-乙烯基苯基)矽烷等。環氧矽烷可以是γ-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-環氧丙氧基丙基二甲氧基甲基矽烷、3-環氧丙氧基丙基二乙氧基甲基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、及[8-(環氧丙氧基)-正辛基]三甲氧基矽烷等。(甲基)丙烯酸矽烷可以是3-甲基丙烯醯氧丙基三甲氧基矽烷、3-甲基丙烯醯氧丙基三乙氧基矽烷、3-甲基丙烯醯氧丙基二甲氧基甲基矽烷、3-甲基丙烯醯氧丙基二乙氧基甲基矽烷等甲基丙烯醯基矽烷系、γ-丙烯醯氧基丙基三甲氧基矽烷、及3-丙烯醯氧基丙基三乙氧基矽烷等。異氰酸酯矽烷可以是3-異氰酸酯丙基三甲氧基矽烷、及3-異氰酸酯丙基三乙氧基矽烷等。異氰尿酸酯矽烷可以是3-(三甲氧基矽基丙基)異氰尿酸酯等。巰基矽烷可以是3-巰基丙基三甲氧基矽烷、及3-巰基丙基二甲氧基甲基矽烷等。脲基矽烷可以是3-脲基丙基三乙氧基矽烷等。苯乙烯基矽烷可以是對苯乙烯基三甲氧基矽烷等。陽離子矽烷可以是N-β-(N-乙烯基苄基胺基乙基)-γ-胺基丙基三甲氧基矽烷鹽酸鹽等。酸酐可以是[3-(三甲氧基矽基)丙基]琥珀酸酐等。苯基矽烷可以是苯基三甲氧基矽烷、苯基三乙氧基矽烷、二甲氧基甲基苯基矽烷、二乙氧基甲基苯基矽烷、及對甲苯基三甲氧基矽烷等。芳基矽烷可以是三甲氧基(1-萘基)矽烷等。上述矽烷偶聯劑可單獨使用或將兩種以上的矽烷偶聯劑混合使用。For example, the aminosilane may be 3-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, 3-aminopropyldimethoxymethylsilane, 3-aminopropyldiethoxymethylsilane, N-β-(aminoethyl)-γ-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane, N-(2-aminoethyl)-3 -aminopropyl dimethoxymethyl silane, N-(2-aminoethyl)-3-aminopropyl diethoxymethyl silane, N-phenyl-3-aminopropyl trimethoxy silane, N-phenyl-3-aminopropyl triethoxy silane, [3-(6-aminohexylamino)propyl]trimethoxy silane, and [3-(N,N-dimethylamino)-propyl]trimethoxy silane, etc. The vinyl silane can be vinyl tris(2-methoxyethoxy) silane, vinyl trimethoxy silane, vinyl triethoxy silane, dimethoxymethyl vinyl silane, diethoxymethyl vinyl silane, trimethoxy(7-octen-1-yl) silane, and trimethoxy(4-vinylphenyl) silane, etc. The epoxysilane may be γ-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyldimethoxymethylsilane, 3-glycidoxypropyldiethoxymethylsilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, [8-(glycidoxy)-n-octyl]trimethoxysilane, or the like. (Meth)acrylic silane may be 3-methacryloxypropyl trimethoxysilane, 3-methacryloxypropyl triethoxysilane, 3-methacryloxypropyl dimethoxymethyl silane, 3-methacryloxypropyl diethoxymethyl silane, methacryloxypropyl trimethoxy silane, γ-acryloxypropyl trimethoxy silane, 3-acryloxypropyl triethoxy silane, etc. Isocyanate silane may be 3-isocyanate propyl trimethoxy silane, 3-isocyanate propyl triethoxy silane, etc. Isocyanurate silane may be 3-(trimethoxysilylpropyl) isocyanurate, etc. The butyl silane may be 3-butyl propyl trimethoxy silane, 3-butyl propyl dimethoxy methyl silane, etc. The ureido silane may be 3-butyl propyl triethoxy silane, etc. The styryl silane may be p-styryl trimethoxy silane, etc. The cationic silane may be N-β-(N-vinyl benzylaminoethyl)-γ-aminopropyl trimethoxy silane hydrochloride, etc. The acid anhydride may be [3-(trimethoxysilyl)propyl] succinic anhydride, etc. The phenyl silane may be phenyl trimethoxy silane, phenyl triethoxy silane, dimethoxy methyl phenyl silane, diethoxy methyl phenyl silane, and p-tolyl trimethoxy silane, etc. The aryl silane may be trimethoxy (1-naphthyl) silane, etc. The above silane coupling agents may be used alone or in combination of two or more silane coupling agents.

在本發明的一實施例中,可採用KBM503(日本信越化學工業株式會社)作為矽烷偶聯劑。相對於不飽和聚丁二烯橡膠為100重量份,矽烷偶聯劑的添加量可為0.1至1重量份,較佳為0.1至0.5重量份,更佳為0.2至0.4重量份。In one embodiment of the present invention, KBM503 (Shin-Etsu Chemical Co., Ltd., Japan) can be used as a silane coupling agent. Relative to 100 parts by weight of unsaturated polybutadiene rubber, the amount of the silane coupling agent added can be 0.1 to 1 part by weight, preferably 0.1 to 0.5 part by weight, and more preferably 0.2 to 0.4 part by weight.

在本發明的一實施例中,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括阻燃劑。阻燃劑可以是選自間苯二酚雙二甲苯基磷酸鹽(resorcinol dixylenylphosphate,RDXP(例如PX-200))、聚磷酸三聚氰胺(melamine polyphosphate)、三(2-羧乙基)膦(tri(2-carboxyethyl)phosphine,TCEP)、三甲基磷酸鹽(trimethyl phosphate,TMP)、三(異丙基氯)磷酸鹽、二甲基-甲基磷酸鹽(dimethyl methyl phosphonate,DMMP)、雙酚聯苯磷酸鹽(bisphenol diphenyl phosphate)、聚磷酸銨(ammonium polyphosphate)、對苯二酚-雙-(聯苯基磷酸鹽)(hydroquinone bis-(diphenyl phosphate))、雙酚A-雙-(聯苯基磷酸鹽)(bisphenol A bis-(diphenylphosphate))所組成的群組。In one embodiment of the present invention, the resin composition containing biphenyl bismaleimide of the present invention further includes a flame retardant. The flame retardant may be selected from the group consisting of resorcinol dixylenylphosphate (RDXP (e.g., PX-200)), melamine polyphosphate, tri(2-carboxyethyl)phosphine (TCEP), trimethyl phosphate (TMP), tri(isopropyl chloride)phosphate, dimethyl methyl phosphonate (DMMP), bisphenol diphenyl phosphate, ammonium polyphosphate, hydroquinone bis-(diphenyl phosphate), and bisphenol A bis-(diphenyl phosphate).

在本發明的樹脂組合物中,相對於不飽和聚丁二烯橡膠為100重量份,阻燃劑的添加量可為20至50重量份,較佳為30至50重量份,更佳為30至40重量份。當阻燃劑的添加量小於20重量份時,無法達到良好的阻燃效果,當阻燃劑添加量大於50重量份,會造成組合物的耐熱性下降、吸水率增加的風險。In the resin composition of the present invention, the amount of the flame retardant added can be 20 to 50 parts by weight, preferably 30 to 50 parts by weight, and more preferably 30 to 40 parts by weight, relative to 100 parts by weight of the unsaturated polybutadiene rubber. When the amount of the flame retardant added is less than 20 parts by weight, a good flame retardant effect cannot be achieved. When the amount of the flame retardant added is greater than 50 parts by weight, the heat resistance of the composition may decrease and the water absorption rate may increase.

在本發明的一實施例中,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物還包括無機填料。無機填料可經由矽烷偶合劑預先進行表面處理,以改善無機填料在樹脂中的分散性及黏合力。較佳地,無機填料可為球型、片狀、粒狀、柱狀、板狀、針狀或不規則狀的無機填料。較佳地,無機填料選自二氧化矽(如熔融態、非熔融態、多孔質或中空型的二氧化矽)、氧化鋁、氫氧化鋁、氧化鎂、氫氧化鎂、碳酸鈣、氮化鋁、氮化硼、碳化鋁矽、碳化矽、二氧化鈦、氧化鋅、氧化鋯、硫酸鋇、碳酸鎂、碳酸鋇、雲母、滑石、石墨烯所組成的群組。In one embodiment of the present invention, the resin composition containing biphenyl bismaleimide of the present invention further includes an inorganic filler. The inorganic filler may be surface treated in advance with a silane coupling agent to improve the dispersibility and adhesion of the inorganic filler in the resin. Preferably, the inorganic filler may be a spherical, flaky, granular, columnar, plate-like, needle-like or irregular inorganic filler. Preferably, the inorganic filler is selected from the group consisting of silicon dioxide (such as molten, non-molten, porous or hollow silicon dioxide), aluminum oxide, aluminum hydroxide, magnesium oxide, magnesium hydroxide, calcium carbonate, aluminum nitride, boron nitride, aluminum silicon carbide, silicon carbide, titanium dioxide, zinc oxide, zirconium oxide, barium sulfate, magnesium carbonate, barium carbonate, mica, talc, and graphene.

無機填料可降低組合物的熱膨脹係數,同時亦可降低成本和提升機械強度。在本發明的樹脂組合物中,相對於不飽和聚丁二烯橡膠為100重量份,無機填料的含量為80至110重量份,較佳為80至105重量份,更佳為90至105重量份。當無機填料的含量小於80重量份,會使介電特性無法滿足通訊基板的應用所需,當無機填料的含量大於110重量份,則會增加不必要的製造成本。Inorganic fillers can reduce the thermal expansion coefficient of the composition, and can also reduce costs and improve mechanical strength. In the resin composition of the present invention, relative to 100 parts by weight of unsaturated polybutadiene rubber, the content of inorganic fillers is 80 to 110 parts by weight, preferably 80 to 105 parts by weight, and more preferably 90 to 105 parts by weight. When the content of inorganic fillers is less than 80 parts by weight, the dielectric properties will not meet the application requirements of communication substrates, and when the content of inorganic fillers is greater than 110 parts by weight, unnecessary manufacturing costs will be increased.

為了讓本發明之上述目的和其他目的、特徵與優點能更明顯易懂,特舉數個實施例詳細說明如下:分別將實施例1至6(E1至E6)的樹脂組成物列於下表1,及比較例1至5(C1至C5)之樹脂組成物列於下表2。In order to make the above-mentioned objects and other objects, features and advantages of the present invention more clearly understood, several embodiments are described in detail as follows: The resin compositions of Examples 1 to 6 (E1 to E6) are listed in Table 1 below, and the resin compositions of Comparative Examples 1 to 5 (C1 to C5) are listed in Table 2 below.

表1 成分 E1 E2 E3 E4 E5 E6 不飽和二烯系橡膠 100 100 100 100 100 100 氫化乙烯-丁烯共聚物 40 28 17 27 19 12 式I雙馬來醯亞胺樹脂 14 11 9 13 11 9 式II雙馬來醯亞胺樹脂 28 33 36 - - - 式III雙馬來醯亞胺樹脂 - - - 26 33 36 交聯劑A 10 9 8 - - - 交聯劑B - - - 9 9 9 阻燃劑(PX200) 40 36 32 36 36 36 交聯促進劑 0.8 0.7 0.7 0.7 0.9 0.7 矽烷偶聯劑 0.31 0.28 0.26 0.28 0.27 0.26 無機填料 99 94 91 90 104 84 交聯劑A:三烯丙基異氰脲酸酯(TAIC) 交聯劑B:三甲代烯丙基異氰酸酯(TMAIC) Table 1 Element E1 E2 E3 E4 E5 E6 Unsaturated diene rubber 100 100 100 100 100 100 Hydrogenated ethylene-butene copolymer 40 28 17 27 19 12 Formula I bismaleimide resin 14 11 9 13 11 9 Formula II bismaleimide resin 28 33 36 - - - Formula III bismaleimide resin - - - 26 33 36 Crosslinking agent A 10 9 8 - - - Crosslinking agent B - - - 9 9 9 Flame retardant (PX200) 40 36 32 36 36 36 Crosslinking promoter 0.8 0.7 0.7 0.7 0.9 0.7 Silane coupling agent 0.31 0.28 0.26 0.28 0.27 0.26 Inorganic filler 99 94 91 90 104 84 Crosslinking agent A: Triallyl isocyanurate (TAIC) Crosslinking agent B: Trimethylallyl isocyanate (TMAIC)

表2 成分 C1 C2 C3 C4 C5 不飽和二烯系橡膠 100 100 100 100 100 氫化乙烯-丁烯共聚物 27 18 82 82 82 式I雙馬來醯亞胺樹脂 19 27 20 14 14 式II雙馬來醯亞胺樹脂 - - - 84 - 式III雙馬來醯亞胺樹脂 - - - - 84 交聯劑A 20 10 15 15 - 交聯劑B - - - - 15 阻燃劑(PX200) 37 36 54 54 54 交聯促進劑 0.7 0.7 1.1 1.1 1 矽烷偶聯劑 0.28 0.27 0.41 0.41 0.41 無機填料 93 91 135 135 135 Table 2 Element C1 C2 C3 C4 C5 Unsaturated diene rubber 100 100 100 100 100 Hydrogenated ethylene-butene copolymer 27 18 82 82 82 Formula I bismaleimide resin 19 27 20 14 14 Formula II bismaleimide resin - - - 84 - Formula III bismaleimide resin - - - - 84 Crosslinking agent A 20 10 15 15 - Crosslinking agent B - - - - 15 Flame retardant (PX200) 37 36 54 54 54 Crosslinking promoter 0.7 0.7 1.1 1.1 1 Silane coupling agent 0.28 0.27 0.41 0.41 0.41 Inorganic filler 93 91 135 135 135

分別將上述實施例E1至E6及比較例C1至C5的樹脂組成物塗覆在玻璃纖維布上,然後經過計量輥刮除多餘的樹脂,進入上膠爐烘烤一定的時間,使溶劑蒸發並使樹脂固化一定程度,冷卻,收卷,形成半固化膠片,然後將上述批製得的半固化膠片,取同一批之半固化膠片四張及兩張18 μm銅箔,依銅箔、四片半固化膠片、銅箔之順序進行疊合,再於真空條件下經由220℃壓合2小時形成銅箔基板,其中四片半固化膠片固化形成兩銅箔間之絕緣層,以此銅箔基板進行物性評估,並紀錄測試結果於表3及表4。The resin compositions of the above-mentioned embodiments E1 to E6 and comparative examples C1 to C5 are coated on glass fiber cloth respectively, and then the excess resin is scraped off by a metering roller, and then put into a gluing furnace for baking for a certain period of time to evaporate the solvent and solidify the resin to a certain degree, and then cooled and rolled to form a semi-cured film. Then, four sheets and two sheets of semi-cured films from the same batch of the semi-cured films are taken. μm copper foil was stacked in the order of copper foil, four semi-cured adhesive sheets, and copper foil. The copper foil substrate was then pressed at 220℃ for 2 hours under vacuum conditions. The four semi-cured adhesive sheets were cured to form an insulating layer between the two copper foils. The physical properties of the copper foil substrate were evaluated and the test results are recorded in Tables 3 and 4.

表3 物性 E1 E2 E3 E4 E5 E6 剝離強度 Lb/Inch 4.7 4.3 4.7 4.5 4.5 4.6 Tg 198 216 207 208 213 209 D k 10G 3.14 3.21 3.19 3.22 3.27 3.24 D f 10G 0.0032 0.0038 0.0033 0.0031 0.004 0.0037 吸水率% PCT/121℃/1hr 0.35 0.37 0.34 0.37 0.36 0.38 Table 3 Physical properties E1 E2 E3 E4 E5 E6 Peel strength Lb/Inch 4.7 4.3 4.7 4.5 4.5 4.6 Tg 198 216 207 208 213 209 D k 10G 3.14 3.21 3.19 3.22 3.27 3.24 D 10G 0.0032 0.0038 0.0033 0.0031 0.004 0.0037 Water absorption % PCT/121℃/1hr 0.35 0.37 0.34 0.37 0.36 0.38

表4 物性 C1 C2 C3 C4 C5 剝離強度 Lb/Inch 2.3 3.6 4.1 3 2.8 Tg 202 171 186 186 186 D k 10G 3.27 3.23 3.22 3.63 3.71 D f 10G 0.0029 0.0035 0.0023 0.0033 0.0036 吸水率% PCT/121℃/1hr 0.42 0.4 0.45 0.44 0.46 Table 4 Physical properties C1 C2 C3 C4 C5 Peel strength Lb/Inch 2.3 3.6 4.1 3 2.8 Tg 202 171 186 186 186 D k 10G 3.27 3.23 3.22 3.63 3.71 D 10G 0.0029 0.0035 0.0023 0.0033 0.0036 Water absorption % PCT/121℃/1hr 0.42 0.4 0.45 0.44 0.46

剝離強度係依IPC-TM650規範,利用萬能拉力機測試銅箔基板中銅箔與電路板基材之接著性。The peel strength is based on IPC-TM650 specification, using a universal tensile tester to test the adhesion between the copper foil and the circuit board substrate in the copper foil substrate.

玻璃化轉變溫度(Tg)係根據差示掃描量熱法(DSC),按照IPC-TM-6502.4.25所規定的DSC方法進行測定。The glass transition temperature (Tg) is determined by differential scanning calorimetry (DSC) according to the DSC method specified in IPC-TM-6502.4.25.

介電性質係依IPC-TM-650 2.5.5檢測規範進行測試。介電常數(D k)代表所製膠片的電子絕緣特性,數值越低代表電子絕緣特性越好。介電損耗(D f)表示物質在一定温度下吸收某一頻率之微波的能力,通常在通訊產品的規範裡,介電損耗數值需越低越好。 The dielectric properties are tested according to IPC-TM-650 2.5.5 test specification. The dielectric constant (D k ) represents the electronic insulation properties of the film. The lower the value, the better the electronic insulation properties. The dielectric loss (D f ) represents the ability of a substance to absorb microwaves of a certain frequency at a certain temperature. Usually in the specifications of communication products, the dielectric loss value should be as low as possible.

吸水率之測試係為將製備完成之覆銅積層板置於121℃與1.1 kgf/cm2的壓力鍋下1小時,再測試其重量變化。The water absorption test is to place the prepared copper-clad laminate in a pressure cooker at 121°C and 1.1 kgf/cm2 for 1 hour and then measure its weight change.

如表1至表4所示,本發明為了增加韌性而添加氫化乙烯-丁烯共聚物,但是當添加過多的氫化乙烯-丁烯共聚物會增加吸水率(如比較例C3)。吸水率又可稱做吸濕性,用於判定覆銅基板受環境之溫度及濕度影響而膨脹變形或吸附水氣的程度,當吸水率增加,則代表覆銅基板含水量、含濕度較高而容易產生爆板的問題。As shown in Tables 1 to 4, the present invention adds hydrogenated ethylene-butene copolymer to increase toughness, but when too much hydrogenated ethylene-butene copolymer is added, the water absorption rate will increase (such as comparative example C3). Water absorption rate can also be called hygroscopicity, which is used to determine the extent to which the copper-clad substrate expands and deforms or absorbs moisture due to the temperature and humidity of the environment. When the water absorption rate increases, it means that the copper-clad substrate has a high water content and humidity, which is prone to cracking.

雙馬來醯亞胺樹脂有助於提升剝離強度、降低介電係數、降低吸水率及提升介電強度。然而,相較於單獨使用一種雙馬來醯亞胺樹脂(如比較例C1至C3),混合使用聯苯型雙馬來醯亞胺樹脂以及改質雙馬來醯亞胺樹脂(如實施例E1至E6),除了能提升樹脂組合物與金屬之間的玻璃強度、降低樹脂組合物的吸水率,還能兼顧優異的介電性能。Bismaleimide resin helps to improve peel strength, reduce dielectric coefficient, reduce water absorption and improve dielectric strength. However, compared with using only one bismaleimide resin (such as Comparative Examples C1 to C3), using a mixture of biphenyl type bismaleimide resin and modified bismaleimide resin (such as Examples E1 to E6) can not only improve the glass strength between the resin composition and the metal, reduce the water absorption of the resin composition, but also take into account excellent dielectric properties.

值得注意的是,並非只要是混合使用聯苯型雙馬來醯亞胺樹脂以及改質雙馬來醯亞胺樹脂就能達成上述效果,如比較例C4及C5所示,當聯苯型雙馬來醯亞胺樹脂以及改質雙馬來醯亞胺樹脂的重量比落於1:2~5之外時,不但無法提升樹脂組合物與金屬之間的玻璃強度,還增加了樹脂組合物的吸水率、D k與D f,甚至降低了玻璃化轉變溫度。 It is worth noting that the above effect can not be achieved by simply mixing biphenyl type bismaleimide resin and modified bismaleimide resin. As shown in Comparative Examples C4 and C5, when the weight ratio of biphenyl type bismaleimide resin and modified bismaleimide resin is outside 1:2-5, not only the glass strength between the resin composition and the metal cannot be improved, but also the water absorption, D k and D f of the resin composition are increased, and even the glass transition temperature is reduced.

此外,根據表1至表4所示的內容,當交聯劑與阻燃劑的重量比為1:4時,可獲得較穩定的樹脂組成物,並進一步提升銅箔與電路板基材之接著性。In addition, according to the contents shown in Tables 1 to 4, when the weight ratio of the crosslinking agent to the flame retardant is 1:4, a more stable resin composition can be obtained, and the adhesion between the copper foil and the circuit board substrate is further improved.

綜上所述,本發明的含聯苯型雙馬來醯亞胺的樹脂組合物,不僅在樹脂組合物中添加雙馬來醯亞胺,更進一步發現採用特定比例的聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂能使該樹脂組合物應用於銅箔基板時,同時滿足高剝離強度與低介電損耗的需求。In summary, the resin composition containing biphenyl bismaleimide of the present invention not only adds bismaleimide to the resin composition, but also further finds that the use of a specific ratio of biphenyl bismaleimide resin and modified bismaleimide resin enables the resin composition to meet the requirements of high peel strength and low dielectric loss when applied to a copper foil substrate.

[實施例的有益效果][Beneficial Effects of Embodiments]

本發明的其中一有益效果在於,本發明所提供的含聯苯型雙馬來醯亞胺的樹脂組合物,其能通過“包括不飽和二烯系橡膠、氫化乙烯-丁烯共聚物以及雙馬來醯亞胺樹脂”以及“聯苯型雙馬來醯亞胺樹脂與改質雙馬來醯亞胺樹脂的重量比為1:2~5”的技術方案,以同時滿足高剝離強度(例如剝離強度高於或等於4.3 Lb/Inch)和低介電損耗(例如介電損耗小於或等於3.0)的需求,而適用於作為高階覆銅板材料,可應用於電子電路的樹脂組合物、預浸料、層壓板和印製電路板。One of the beneficial effects of the present invention is that the resin composition containing biphenyl type bismaleimide provided by the present invention can meet the requirements of high peel strength (for example, peel strength greater than or equal to 4.3) by means of the technical scheme of "comprising unsaturated diene rubber, hydrogenated ethylene-butene copolymer and bismaleimide resin" and "the weight ratio of biphenyl type bismaleimide resin to modified bismaleimide resin is 1:2-5". Lb/Inch) and low dielectric loss (e.g. dielectric loss less than or equal to 3.0), and is suitable as a high-end copper clad laminate material, which can be applied to resin compositions, prepregs, laminates and printed circuit boards for electronic circuits.

更進一步來說,本發明所提供的含聯苯型雙馬來醯亞胺的樹脂組合物,其能通過“相對於不飽和聚丁二烯橡膠為100重量份,氫化乙烯-丁烯共聚物的含量為10至50重量份”的技術方案,除了能提升樹脂組合物與金屬之間的玻璃強度、降低樹脂組合物的吸水率,還能兼顧優異的介電性能。Furthermore, the resin composition containing biphenyl bismaleimide provided by the present invention can improve the glass strength between the resin composition and the metal and reduce the water absorption rate of the resin composition through the technical solution of "relative to 100 parts by weight of unsaturated polybutadiene rubber, the content of hydrogenated ethylene-butene copolymer is 10 to 50 parts by weight". It can also take into account excellent dielectric properties.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention and are not intended to limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made using the contents of the present invention specification are included in the scope of the patent application of the present invention.

無。without.

Claims (8)

一種含聯苯型雙馬來醯亞胺的樹脂組合物,其包括:不飽和二烯系橡膠,氫化乙烯-丁烯共聚物;以及雙馬來醯亞胺樹脂,所述雙馬來醯亞胺樹脂包括聯苯型雙馬來醯亞胺樹脂及改質雙馬來醯亞胺樹脂;其中,所述聯苯型雙馬來醯亞胺樹脂與所述改質雙馬來醯亞胺樹脂的重量比為1:2~5;其中,相對於所述不飽和聚丁二烯橡膠為100重量份,所述氫化乙烯-丁烯共聚物的含量為10至50重量份;其中,所述聯苯型雙馬來醯亞胺樹脂具有下列式(I)的結構:
Figure 111118782-A0305-02-0019-3
其中,n=1~5;其中,所述改質雙馬來醯亞胺樹脂具有下列式(II)的結構:
Figure 111118782-A0305-02-0019-4
其中,n=1~5。
A resin composition containing biphenyl bismaleimide, comprising: unsaturated diene rubber, hydrogenated ethylene-butene copolymer; and bismaleimide resin, wherein the bismaleimide resin comprises biphenyl bismaleimide resin and modified bismaleimide resin; wherein the weight ratio of the biphenyl bismaleimide resin to the modified bismaleimide resin is 1:2-5; wherein the content of the hydrogenated ethylene-butene copolymer is 10 to 50 parts by weight relative to 100 parts by weight of the unsaturated polybutadiene rubber; wherein the biphenyl bismaleimide resin has a structure of the following formula (I):
Figure 111118782-A0305-02-0019-3
Wherein, n=1-5; wherein the modified bismaleimide resin has a structure of the following formula (II):
Figure 111118782-A0305-02-0019-4
Among them, n=1~5.
如請求項1所述的含聯苯型雙馬來醯亞胺的樹脂組合物,其中,所述不飽和二烯系橡膠為聚丁二烯橡膠。 The resin composition containing biphenyl bismaleimide as described in claim 1, wherein the unsaturated diene rubber is polybutadiene rubber. 如請求項1所述的含聯苯型雙馬來醯亞胺的樹脂組合物,其中,所述改質雙馬來醯亞胺樹脂具有下列式(III)的結構:
Figure 111118782-A0305-02-0020-1
其中,n=1~5。
The resin composition containing biphenyl-type bismaleimide as claimed in claim 1, wherein the modified bismaleimide resin has a structure of the following formula (III):
Figure 111118782-A0305-02-0020-1
Among them, n=1~5.
如請求項1所述的含聯苯型雙馬來醯亞胺的樹脂組合物,還進一步包括交聯劑,所述交聯劑的分子量小於或等於1500。 The resin composition containing biphenyl-type bismaleimide as described in claim 1 further includes a crosslinking agent, the molecular weight of the crosslinking agent is less than or equal to 1500. 如請求項4所述的含聯苯型雙馬來醯亞胺的樹脂組合物,其中,所述交聯劑選自於由三甲代烯丙基異氰酸酯(TMAIC)、三烯丙基異氰脲酸酯(TAIC)、三烯丙基氰脲酸酯(TAC)、1,2,4-三乙烯基環己烷(TVCH)、間苯二甲酸二烯丙酯(DAIP)以及4-叔丁基苯乙烯(TBS)所組成的群組。 The resin composition containing biphenyl bismaleimide as described in claim 4, wherein the crosslinking agent is selected from the group consisting of trimethylallyl isocyanate (TMAIC), triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), 1,2,4-trivinylcyclohexane (TVCH), diallyl isophthalate (DAIP) and 4-tert-butylstyrene (TBS). 如請求項1所述的含聯苯型雙馬來醯亞胺的樹脂組合物,還進一步包括交聯促進劑,所述交聯促進劑為過氧化物。 The resin composition containing biphenyl bismaleimide as described in claim 1 further includes a crosslinking accelerator, and the crosslinking accelerator is a peroxide. 如請求項1所述的含聯苯型雙馬來醯亞胺的樹脂組合物,還進一步包括矽烷偶聯劑、阻燃劑以及無機填料,其中,所述阻燃劑選自磷酸鹽化合物或含氮磷酸鹽化合物。 The resin composition containing biphenyl-type bismaleimide as described in claim 1 further includes a silane coupling agent, a flame retardant and an inorganic filler, wherein the flame retardant is selected from phosphate compounds or nitrogen-containing phosphate compounds. 如請求項7所述的含聯苯型雙馬來醯亞胺的樹脂組合物,其中,所述無機填料經由所述矽烷偶聯劑預先進行表面處理。 The resin composition containing biphenyl-type bismaleimide as described in claim 7, wherein the inorganic filler is pre-surface-treated with the silane coupling agent.
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