TWI850964B - Cable detection method and detection device - Google Patents
Cable detection method and detection device Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本申請涉及電纜線檢測技術領域,尤其涉及一種電纜線檢測方法及檢測裝置。The present application relates to the field of cable detection technology, and more particularly to a cable detection method and a detection device.
手機、相機、平板電腦、耳機等電子產品常運用電纜線(例如:充電數據線、數據線、高頻率信號線和排插線)和外部裝置進行電力或數據的傳輸。目前的電纜線可具有防偽、認證、通信、調變大電壓電流等功能,使得傳輸電力或數據時,若瞬間發生短路或開路,能夠及時停止其工作。Mobile phones, cameras, tablet computers, headphones and other electronic products often use cables (such as charging data cables, data cables, high-frequency signal cables and power strips) and external devices to transmit power or data. Current cables can have functions such as anti-counterfeiting, authentication, communication, and modulation of high voltage and current, so that if a short circuit or open circuit occurs during power or data transmission, it can stop working immediately.
由於電纜線具有的功能的越來越多,電纜線所包括的導線的數量也越來越多,任一條導線一旦出現故障,都可能導致工作異常。因此,在電纜線產品開發及維修都離不開對其本身性能的檢測。As cables have more and more functions, the number of wires included in cables is also increasing. Once any wire fails, it may cause abnormal operation. Therefore, the development and maintenance of cable products cannot be separated from the detection of their own performance.
然而,對於包括複數條導線的電纜線,要對每條導線進行各種檢測,工作量非常大,若以人工進行性能檢測,存在效率低,且容易錯檢或漏檢的問題。因此,如何提供一種電纜線檢測方法及檢測裝置,解決上述問題,是目前本領域通常知識者需要解決的問題。However, for a cable including multiple wires, it is very laborious to perform various tests on each wire. If the performance test is performed manually, there are problems of low efficiency and easy misdetection or missed detection. Therefore, how to provide a cable detection method and detection device to solve the above problems is a problem that the general knowledge in the field needs to solve.
本申請實施例提供一種電纜線檢測方法及檢測裝置,其能夠解決現有以人工方式進行電纜線性能檢測,存在效率低且容易錯檢或漏檢的問題。The present application provides a cable detection method and a detection device, which can solve the problem of low efficiency and easy misdetection or missed detection in the existing manual cable performance detection.
為了解決上述技術問題,本申請是這樣實現的:In order to solve the above technical problems, this application is implemented as follows:
本申請提供了一種電纜線檢測方法,應用於檢測電纜線的電纜線檢測裝置,電纜線包括第一連接器插頭、第二連接器插頭與連接第一連接器插頭和第二連接器插頭的複數條導線,電纜線的第一連接器插頭連接電纜線檢測裝置的第一轉接連接器,電纜線的第二連接器插頭連接電纜線檢測裝置的第二轉接連接器,電纜線檢測裝置包括對應每一條導線設置的第一檢測模組、第二檢測模組、第一半導通檢測電路和第二半導通檢測電路,第一檢測模組和第一半導通檢測電路連接第一轉接連接器,第二檢測模組和第二半導通檢測電路連接第二轉接連接器。電纜線檢測方法包括以下步驟:(A)自第一轉接連接器輸出第一測試電信號至某一條導線,並依序透過對應所述某一條導線的第二檢測模組進行直通測試、過壓過流保護測試和透過對應某一條導線以外的其他導線的第二檢測模組進行短路測試;(B)若直通測試異常,則自第二轉接連接器輸出第二測試電信號至所述某一條導線,並依序透過對應所述某一條導線的第一檢測模組進行另一直通測試、另一過壓過流保護測試和透過對應所述某一條導線以外的其他導線的第一檢測模組進行另一短路測試;(C)若另一直通測試異常,則將第三測試電信號輸入至對應所述某一條導線設置的第二半導通檢測電路,並基於分壓原理對所述某一條導線進行半導通自檢;(D)若半導通自檢異常,則將第四測試電信號輸入至對應所述某一條導線設置的第一半導通檢測電路,並基於分壓原理對所述某一條導線進行另一半導通自檢;(E)若過壓過流保護測試、短路測試、另一過壓過流保護測試、另一短路測試或另一半導通自檢發生異常,則進行報錯提示;以及(F)若依序通過直通測試、過壓過流保護測試和短路測試,依序通過另一直通測試、另一過壓過流保護測試和另一短路測試,或者通過半導通自檢或另一半導通自檢,則返回步驟(A)對下一條導線進行檢測,直到完成電纜線的各條導線的檢測。The present application provides a cable detection method, which is applied to a cable detection device for detecting a cable. The cable includes a first connector plug, a second connector plug and a plurality of wires connecting the first connector plug and the second connector plug. The first connector plug of the cable is connected to a first adapter connector of the cable detection device, and the second connector plug of the cable is connected to a second adapter connector of the cable detection device. The cable detection device includes a first detection module, a second detection module, a first half-conduction detection circuit and a second half-conduction detection circuit arranged corresponding to each wire. The first detection module and the first half-conduction detection circuit are connected to the first adapter connector, and the second detection module and the second half-conduction detection circuit are connected to the second adapter connector. The cable detection method comprises the following steps: (A) outputting a first test electrical signal from a first adapter connector to a certain wire, and sequentially performing a through test, an overvoltage and overcurrent protection test through a second detection module corresponding to the certain wire, and performing a short circuit test through a second detection module corresponding to other wires other than the certain wire; (B) if the through test is abnormal, outputting a second test electrical signal from a second adapter connector to the certain wire, and sequentially performing another through test, another overvoltage and overcurrent protection test through a first detection module corresponding to the certain wire, and performing another short circuit test through a first detection module corresponding to other wires other than the certain wire; (C) if the other through test is abnormal, inputting a third test electrical signal to a second semi-conducting detection module set corresponding to the certain wire; (D) if the half-conduction self-check is abnormal, a fourth test signal is input to the first half-conduction detection circuit corresponding to the certain wire, and another half-conduction self-check is performed on the certain wire based on the voltage division principle; (E) if the overvoltage and overcurrent protection test, the short circuit test, another overvoltage and overcurrent protection test, another short circuit test are abnormal, (F) if the through test, overvoltage and overcurrent protection test and short circuit test are passed in sequence, another through test, another overvoltage and overcurrent protection test and another short circuit test are passed in sequence, or the half-conduction self-test or the other half-conduction self-test is passed, return to step (A) to test the next wire until all wires of the cable are tested.
本申請提供了一種電纜線檢測裝置,其包括:第一轉接連接器、第二轉接連接器、N個第一電流源模組、N個第二電流源模組、N個第一半導通檢測電路、N個第二半導通檢測電路、N個第一檢測模組、N個第二檢測模組和處理模組,N為大於1的正整數。第一轉接連接器被配置為連接電纜線的第一連接器插頭,電纜線包括N條導線;第二轉接連接器被配置為連接電纜線的第二連接器插頭;N個第一電流源模組、N個第一半導通檢測電路和N個第一檢測模組分別連接第一轉接連接器且被配置為對應N條導線設置;N個第二電流源模組、N個第二半導通檢測電路和N個第二檢測模組分別連接第二轉接連接器且被配置為對應N條導線設置;處理模組連接N個第一電流源模組、N個第二電流源模組、N個第一半導通檢測電路、N個第二半導通檢測電路、N個第一檢測模組和N個第二檢測模組。The present application provides a cable detection device, which includes: a first adapter connector, a second adapter connector, N first current source modules, N second current source modules, N first half-conduction detection circuits, N second half-conduction detection circuits, N first detection modules, N second detection modules and a processing module, where N is a positive integer greater than 1. The first adapter connector is configured to be connected to a first connector plug of a cable, and the cable includes N wires; the second adapter connector is configured to be connected to a second connector plug of the cable; N first current source modules, N first half-conduction detection circuits and N first detection modules are respectively connected to the first adapter connector and are configured to be arranged corresponding to the N wires; N second current source modules, N second half-conduction detection circuits and N second detection modules are respectively connected to the second adapter connector and are configured to be arranged corresponding to the N wires; the processing module is connected to the N first current source modules, N second current source modules, N first half-conduction detection circuits, N second half-conduction detection circuits, N first detection modules and N second detection modules.
處理模組被配置為執行以下步驟:(a)控制對應某一條導線的第一電流源模組輸出第一測試電信號至所述某一條導線,並依序透過對應所述某一條導線的第二檢測模組進行直通測試、過壓過流保護測試和透過對應所述某一條導線以外的其他導線的第二檢測模組進行短路測試;(b)若直通測試異常,控制對應所述某一條導線的第二電流源模組輸出第二測試電信號至所述某一條導線,並依序透過對應所述某一條導線的第一檢測模組進行另一直通測試、另一過壓過流保護測試和透過對應所述某一條導線以外的其他導線的第一檢測模組進行另一短路測試;(c)若另一直通測試異常,控制對應所述某一條導線的第二電流源模組輸出第三測試電信號至對應所述某一條導線設置的第二半導通檢測電路,並基於分壓原理對所述某一條導線進行半導通自檢;(d)若半導通自檢異常,控制對應所述某一條導線的第一電流源模組輸出第四測試電信號至對應所述某一條導線設置的第一半導通檢測電路,並基於分壓原理對所述某一條導線進行另一半導通自檢;(e)若過壓過流保護測試、短路測試、另一過壓過流保護測試、另一短路測試或另一半導通自檢發生異常,進行報錯提示;以及(f)若依序通過直通測試、過壓過流保護測試和短路測試,依序通過另一直通測試、另一過壓過流保護測試和另一短路測試,或者通過半導通自檢或另一半導通自檢,則返回步驟(a)對下一條導線進行檢測,直到完成電纜線的各條導線的檢測。The processing module is configured to perform the following steps: (a) control a first current source module corresponding to a certain wire to output a first test electrical signal to the certain wire, and sequentially perform a through test, an overvoltage and overcurrent protection test through a second detection module corresponding to the certain wire, and a short circuit test through a second detection module corresponding to other wires other than the certain wire; (b) if the through test is abnormal, control a second current source module corresponding to the certain wire to output a first test electrical signal to the certain wire. The second current source module outputs a second test signal to the certain wire, and sequentially performs another through-test, another overvoltage and overcurrent protection test through the first detection module corresponding to the certain wire, and another short-circuit test through the first detection module corresponding to other wires other than the certain wire; (c) if the other through-test is abnormal, control the second current source module corresponding to the certain wire to output a third test signal to the corresponding certain wire; (d) if the half-conduction self-check is abnormal, control the first current source module corresponding to the certain wire to output a fourth test signal to the first half-conduction detection circuit corresponding to the certain wire, and perform the other half-conduction self-check on the certain wire based on the voltage division principle; (e) if the overvoltage and overcurrent protection test, the short circuit test, or the other half-conduction self-check is abnormal, control the first current source module corresponding to the certain wire to output a fourth test signal to the first half-conduction detection circuit corresponding to the certain wire, and perform the other half-conduction self-check on the certain wire based on the voltage division principle; If an overvoltage and overcurrent protection test, another short-circuit test or the other half-continuity self-test is abnormal, an error prompt is given; and (f) if the through test, overvoltage and overcurrent protection test and short-circuit test are passed in sequence, another through test, another overvoltage and overcurrent protection test and another short-circuit test are passed in sequence, or the half-continuity self-test or the other half-continuity self-test is passed, return to step (a) to test the next wire until the detection of each wire of the cable is completed.
在本申請實施例中,透過電纜線檢測裝置的對稱設計和電纜線檢測方法的雙向檢測設計,使得電纜線可以不分特定方向任意插入檢測。另外,透過第一檢測模組和第二檢測模組的設置(即電纜線檢測方法的步驟(A)和步驟(B)的設計),對電纜線所包括的每一條導線依序進行直通測試(即導線是否處於直通狀態)、過壓過流保護測試(即導線直通時是否發生過壓過流)和短路測試(即某一導線直通時是否與其他導線發生短路);及透過第一半導通檢測電路和第二半導通檢測電路的設置(即電纜線檢測方法的步驟(C)和步驟(D)的設計),對電纜線所包括的每一條導線進行半導通檢測(即判斷導線是否為半導通);因此,本申請實施例的電纜線檢測方法及檢測裝置可實現電纜線的雙向自動化檢測,減少人力成本,增強品質管控,提高防呆措施,提高行業發展。此外,本申請實施例的電纜線檢測方法及檢測裝置可適用於對在第一連接器插頭和/或第二連接器插頭設置有晶片(例如:微控制單元)或金屬氧化物半導體場效應電晶體(Metal Oxide Semiconductor Field Effect Transistor,MOSFET)的電纜線進行檢測。In the embodiment of the present application, the symmetrical design of the cable detection device and the bidirectional detection design of the cable detection method allow the cable to be inserted for detection in any direction regardless of a specific direction. In addition, through the configuration of the first detection module and the second detection module (i.e., the design of step (A) and step (B) of the cable detection method), each wire included in the cable is sequentially subjected to a through test (i.e., whether the wire is in a through state), an overvoltage and overcurrent protection test (i.e., whether overvoltage and overcurrent occur when the wire is through), and a short circuit test (i.e., whether a certain wire is short-circuited with other wires when it is through); and through the first half conduction test, the detection module is used to detect whether the wire is in a through state. The detection circuit and the second semi-conduction detection circuit are set up (i.e., the design of step (C) and step (D) of the cable detection method), and each wire included in the cable is subjected to semi-conduction detection (i.e., determining whether the wire is semi-conducting); therefore, the cable detection method and detection device of the embodiment of the present application can realize bidirectional automatic detection of the cable, reduce labor costs, enhance quality control, improve fool-proof measures, and promote industry development. In addition, the cable detection method and detection device of the embodiment of the present application can be applied to the detection of cables having a chip (e.g., a microcontroller unit) or a metal oxide semiconductor field effect transistor (MOSFET) disposed in the first connector plug and/or the second connector plug.
以下將配合相關圖式來說明本發明的實施例。在這些圖式中,相同的標號表示相同或類似的組件或方法流程。The following will be used in conjunction with the relevant drawings to illustrate the embodiments of the present invention. In these drawings, the same reference numerals represent the same or similar components or method flows.
必須瞭解的是,使用在本說明書中的「包含」、「包括」等詞,是用於表示存在特定的技術特徵、數值、方法步驟、作業處理、元件和/或組件,但並不排除可加上更多的技術特徵、數值、方法步驟、作業處理、元件、組件,或以上的任意組合。It must be understood that the words "comprise", "include" and the like used in this specification are used to indicate the existence of specific technical features, numerical values, method steps, operation processes, elements and/or components, but do not exclude the addition of more technical features, numerical values, method steps, operation processes, elements, components, or any combination of the above.
必須瞭解的是,當組件描述為「連接」或「耦接」至另一組件時,可以是直接連結、或耦接至其他組件,可能出現中間組件。相反地,當組件描述為「直接連接」或「直接耦接」至另一組件時,其中不存在任何中間組件。It must be understood that when a component is described as being "connected" or "coupled" to another component, it can be directly connected or coupled to the other component, and intermediate components may be present. Conversely, when a component is described as being "directly connected" or "directly coupled" to another component, there are no intermediate components.
此外,雖然本文中使用「第一」、「第二」、…等用語描述不同元件,該用語僅是用以區別以相同技術用語描述的元件。In addition, although the terms “first”, “second”, etc. are used herein to describe different components, such terms are only used to distinguish components described by the same technical terms.
請參閱圖1,其為本申請的電纜線檢測裝置連接電纜線的一實施例方塊圖。如圖1所示,電纜線檢測裝置1包括:第一轉接連接器11、第二轉接連接器12、N個第一電流源模組13、N個第二電流源模組14、N個第一半導通檢測電路15、N個第二半導通檢測電路16、N個第一檢測模組17、N個第二檢測模組18和處理模組19,N為大於1的正整數。在本實施例中,N可為但不限於2,但本實施例並非用以限定本申請。Please refer to FIG. 1, which is a block diagram of an embodiment of the cable detection device of the present application connected to the cable. As shown in FIG. 1, the cable detection device 1 includes: a first adapter connector 11, a second adapter connector 12, N first current source modules 13, N second current source modules 14, N first half-conduction detection circuits 15, N second half-conduction detection circuits 16, N first detection modules 17, N second detection modules 18 and a
請參閱圖2,其為圖1的電纜線的一實施例電路結構示意圖。如圖2所示,電纜線2包括第一連接器插頭21、第二連接器插頭22以及連接第一連接器插頭21和第二連接器插頭22的導線23a與導線23b,其中,第二連接器插頭22設置有微控制單元231以及金屬氧化物半導體場效應電晶體232,微控制單元231與導線23a的一端連接,金屬氧化物半導體場效應電晶體232與導線23b的一端連接。在本實施例中,第一轉接連接器11和第二轉接連接器12被配置於轉接電纜線2的第一連接器插頭21和第二連接器插頭22,第一連接器插頭21和第二連接器插頭22可為但不限於Type-C連接器、USB連接器、高畫質多媒體介面(High Definition Multimedia Interface,HDMI)連接器、視訊圖形陣列(Video Graphics Array,VGA)連接器、DB9連接器或RJ45連接器,導線23a與導線23b可為但不限於傳輸大電壓/電流信號的傳輸線(即充電線)或傳輸小電壓/電流信號的傳輸線(即數據線),但本實施例並非用以限定本申請。Please refer to FIG. 2, which is a schematic diagram of a circuit structure of an embodiment of the cable of FIG. 1. As shown in FIG. 2, the cable 2 includes a first connector plug 21, a second connector plug 22, and a wire 23a and a wire 23b connecting the first connector plug 21 and the second connector plug 22, wherein the second connector plug 22 is provided with a microcontroller 231 and a metal oxide semiconductor field effect transistor 232, the microcontroller 231 is connected to one end of the wire 23a, and the metal oxide semiconductor field effect transistor 232 is connected to one end of the wire 23b. In the present embodiment, the first adapter connector 11 and the second adapter connector 12 are arranged on the first connector plug 21 and the second connector plug 22 of the adapter cable 2. The first connector plug 21 and the second connector plug 22 may be, but are not limited to, a Type-C connector, a USB connector, a High Definition Multimedia Interface (HDMI) connector, a Video Graphics Array (VGA) connector, a DB9 connector or an RJ45 connector. The wire 23a and the wire 23b may be, but are not limited to, a transmission line for transmitting a large voltage/current signal (i.e., a charging line) or a transmission line for transmitting a small voltage/current signal (i.e., a data line), but the present embodiment is not intended to limit the present application.
在本實施例中,第一轉接連接器11被配置為連接電纜線2的第一連接器插頭21;第二轉接連接器12被配置為連接電纜線2的第二連接器插頭22;兩個第一電流源模組13、兩個第一半導通檢測電路15和兩個第一檢測模組17分別連接第一轉接連接器11且被配置為對應導線23a與導線23b設置(即導線23a與導線23b的一端分別對應連接一個第一電流源模組13、一個第一半導通檢測電路15和一個第一檢測模組17);兩個第二電流源模組14、兩個第二半導通檢測電路16和兩個第二檢測模組18分別連接第二轉接連接器12且被配置為對應導線23a與導線23b設置(即導線23a與導線23b的另一端分別對應連接一個第二電流源模組14、一個第二半導通檢測電路16和一個第二檢測模組18);處理模組19連接兩個第一電流源模組13、兩個第二電流源模組14、兩個第一半導通檢測電路15、兩個第二半導通檢測電路16、兩個第一檢測模組17和兩個第二檢測模組18。In this embodiment, the first adapter connector 11 is configured to connect to the first connector plug 21 of the cable 2; the second adapter connector 12 is configured to connect to the second connector plug 22 of the cable 2; two first current source modules 13, two first half-conduction detection circuits 15 and two first detection modules 17 are respectively connected to the first adapter connector 11 and are configured to correspond to the wire 23a and the wire 23b (that is, one end of the wire 23a and the wire 23b are respectively connected to a first current source module 13, a first half-conduction detection circuit 15 and a first detection module 17); two second current source modules The group 14, two second half-conduction detection circuits 16 and two second detection modules 18 are respectively connected to the second adapter connector 12 and are configured to correspond to the wire 23a and the wire 23b (that is, the other ends of the wire 23a and the wire 23b are respectively connected to a second current source module 14, a second half-conduction detection circuit 16 and a second detection module 18); the
處理模組19被配置為執行以下步驟:(a)控制對應導線23a的第一電流源模組13輸出第一測試電信號至導線23a,並依序透過對應導線23a的第二檢測模組18進行直通測試、過壓過流保護測試和透過對應導線23b的第二檢測模組18進行短路測試;(b)若直通測試異常,控制對應導線23a的第二電流源模組14輸出第二測試電信號至導線23a,並依序透過對應導線23a的第一檢測模組17進行另一直通測試、另一過壓過流保護測試和透過對應導線23b的第一檢測模組17進行另一短路測試;(c)若另一直通測試異常,控制對應導線23a的第二電流源模組14輸出第三測試電信號至對應導線23a設置的第二半導通檢測電路16,並基於分壓原理對導線23a進行半導通自檢;(d)若半導通自檢異常,控制對應導線23a的第一電流源模組13輸出第四測試電信號至對應導線23a設置的第一半導通檢測電路15,並基於分壓原理對導線23a進行另一半導通自檢;(e)若過壓過流保護測試、短路測試、另一過壓過流保護測試、另一短路測試或另一半導通自檢發生異常,進行報錯提示;以及(f)若依序通過直通測試、過壓過流保護測試和短路測試,依序通過另一直通測試、另一過壓過流保護測試和另一短路測試,或者通過半導通自檢或另一半導通自檢,則返回步驟(a)對導線23b進行檢測,直到完成電纜線2的各條導線的檢測。The
需注意的是,步驟(a)和步驟(b)所述依序進行直通測試、過壓過流保護測試和短路測試,是指導線23a通過直通測試(即確認導線23a處於直通狀態)後才進行過壓過流保護測試,接著,導線23a通過過壓過流保護測試(即確認導線23a未發生過壓/過流的情況)後才進行短路測試(即檢測導線23a是否和導線23b發生短路)。It should be noted that the sequentially performing of the straight-through test, the overvoltage and overcurrent protection test, and the short-circuit test in step (a) and step (b) means that the overvoltage and overcurrent protection test is performed only after the wire 23a passes the straight-through test (i.e., confirming that the wire 23a is in a straight-through state), and then the short-circuit test (i.e., detecting whether the wire 23a is short-circuited with the wire 23b) is performed only after the wire 23a passes the overvoltage and overcurrent protection test (i.e., confirming that the wire 23a does not have an overvoltage/overcurrent condition).
在一實施例中,每一個第一電流源模組13包括第一開關單元131和第一電流源單元132,第一開關單元131連接第一電流源單元132、第一轉接連接器11和處理模組19,第一電流源單元132連接處理模組19,處理模組19透過控制第一開關單元131的通斷狀態及控制第一電流源單元132輸出的第一測試電信號或第四測試電信號,以使第一電流源模組13輸出第一測試電信號或第四測試電信號;每一個第二電流源模組14包括第二開關單元141和第二電流源單元142,第二開關單元141連接第二電流源單元142、第二轉接連接器12和處理模組19,第二電流源單元142連接處理模組19,處理模組19透過控制第二開關單元141的通斷狀態及控制第二電流源單元142輸出的第二測試電信號或第三測試電信號,以使第二電流源模組14輸出第二測試電信號或第三測試電信號。In one embodiment, each first current source module 13 includes a first switch unit 131 and a first current source unit 132. The first switch unit 131 is connected to the first current source unit 132, the first adapter connector 11 and the
在一實施例中,為了避免第一電流源模組13輸出的第一測試電信號存在流至第一檢測模組17、第一半導通檢測電路15和第二半導通檢測電路16的可能性及第一電流源模組13輸出的第四測試電信號存在流至第一檢測模組17、第二檢測模組18和第二半導通檢測電路16的可能性,第一檢測模組17、第二檢測模組18、第一半導通檢測電路15和第二半導通檢測電路16可各自包括第三開關單元50,第三開關單元50都連接處理模組19;處理模組19可同時控制第一開關單元131和第三開關單元50的通斷狀態及控制第一電流源單元132輸出的第一測試電信號或第四測試電信號,以使第一電流源單元132輸出的第一測試電信號僅透過對應的導線流至第二檢測模組18,第一電流源單元132輸出的第四測試電信號僅透過對應的導線流至第一半導通檢測電路15。同理,第二電流源模組14輸出的第二測試電信號存在流至第二檢測模組18、第一半導通檢測電路15和第二半導通檢測電路16的可能性及第二電流源模組14輸出的第三測試電信號存在流至第一檢測模組17、第二檢測模組18和第一半導通檢測電路15的可能性,處理模組19可同時控制第二開關單元141和第三開關單元50的通斷狀態及控制第二電流源單元142輸出的第二測試電信號或第三測試電信號,以使第二電流源單元142輸出的第二測試電信號僅透過對應的導線流至第一檢測模組17,第二電流源單元142輸出的第三測試電信號僅透過對應的導線流至第二半導通檢測電路16。In one embodiment, in order to avoid the possibility that the first test electrical signal output by the first current source module 13 flows to the first detection module 17, the first half-conduction detection circuit 15 and the second half-conduction detection circuit 16, and the possibility that the fourth test electrical signal output by the first current source module 13 flows to the first detection module 17, the second detection module 18 and the second half-conduction detection circuit 16, the first detection module 17, the second detection module 18, the first half-conduction detection circuit 15 and the second half-conduction detection circuit 16 may each include a first detection module 17, a second detection module 18, a first half-conduction detection circuit 15 and a second half-conduction detection circuit 16. The three switch units 50, the third switch unit 50 are all connected to the
請參閱圖3,其為圖1的處理模組、第二轉接連接器、第二檢測模組的一實施例連接示意圖。如圖3所示,每一個第二檢測模組18還可包括第二電阻分壓採樣電路181、第二短路/開路檢測電路182和第二過壓過流保護電路183,其中,第二電阻分壓採樣電路181包括串聯的負載電阻1811和採樣電阻1812,負載電阻1811的一端連接第二轉接連接器12和第二短路/開路檢測電路182的一端,負載電阻1811的另一端連接採樣電阻1812的一端,採樣電阻1812的另一端接地,第二電阻分壓採樣電路181的分壓處連接第二過壓過流保護電路183的一端,第二短路/開路檢測電路182的另一端和第二過壓過流保護電路183的另一端連接處理模組19,負載電阻1811的電阻值大於採樣電阻1812的電阻值,負載電阻1811的電阻值可依據電纜線2應用的電子產品的電功率進行調整。因此,透過第二電阻分壓採樣電路181的設置,可提供防止大電壓大電流的突波功能,且第二檢測模組18可進行帶負載的直通測試、過壓過流保護測試和短路測試;透過第二電阻分壓採樣電路181、第二短路/開路檢測電路182和第二過壓過流保護電路183的設置,所述步驟(a)可包括:透過第二短路/開路檢測電路182判斷導線23a連接第二轉接連接器12的一端是否具有對應所述第一測試電信號的反饋電信號,若有,則直通測試正常,反之則直通測試異常;透過第二過壓過流保護電路183判斷導線23a連接第二轉接連接器12的一端是否發生過壓過流,若發生,則過壓過流保護測試異常,反之則過壓過流保護測試正常;以及透過對應導線23b的第二短路/開路檢測電路182,判斷導線23b連接第二轉接連接器12的一端是否具有響應電信號,若有,則短路測試異常,反之則短路測試正常。Please refer to FIG3, which is a connection diagram of an embodiment of the processing module, the second adapter connector, and the second detection module of FIG1. As shown in FIG3, each second detection module 18 may also include a second resistor voltage-dividing sampling circuit 181, a second short-circuit/open-circuit detection circuit 182, and a second overvoltage and overcurrent protection circuit 183, wherein the second resistor voltage-dividing sampling circuit 181 includes a load resistor 1811 and a sampling resistor 1812 connected in series, one end of the load resistor 1811 is connected to the second adapter connector 12 and one end of the second short-circuit/open-circuit detection circuit 182, and the other end of the load resistor 1811 is connected to the sampling resistor 1812. 12, the other end of the sampling resistor 1812 is grounded, the voltage dividing part of the second resistor voltage dividing sampling circuit 181 is connected to one end of the second overvoltage and overcurrent protection circuit 183, the other end of the second short circuit/open circuit detection circuit 182 and the other end of the second overvoltage and overcurrent protection circuit 183 are connected to the
具體地,當處理模組19控制對應導線23a的第一電流源模組13輸出第一測試電信號至導線23a時,處理模組19先透過對應導線23a的第二短路/開路檢測電路182獲取導線23a連接第二轉接連接器12的一端的電壓,進而判斷導線23a連接第二轉接連接器12的一端是否具有反饋電信號(若導線23a連接第二轉接連接器12的一端的電壓大於第一基準電壓,則代表導線23a連接第二轉接連接器12的一端具有反饋電信號,導線23a處於直通狀態),若有,則代表直通測試正常(即通過直通測試),反之則直通測試異常;處理模組19判斷導線23a通過直通測試後,透過第二過壓過流保護電路183獲取第二電阻分壓採樣電路181的分壓處的電壓,進而判斷導線23a連接第二轉接連接器12的一端是否發生過壓過流(若採樣電阻1812的電壓大於第二基準電壓,則代表發生過壓過流),若沒發生過壓過流,則代表過壓過流保護測試正常(即通過過壓過流保護測試),反之則過壓過流保護測試異常;處理模組19判斷導線23a通過過壓過流保護測試後,透過對應導線23b的第二短路/開路檢測電路182獲取導線23b連接第二轉接連接器12的一端的電壓,進而判斷導線23b連接第二轉接連接器12的一端是否具有響應電信號(若導線23b連接第二轉接連接器12的一端的電壓大於第三基準電壓,則代表導線23a與導線23b發生短路),若導線23a沒有與導線23b發生短路,則代表短路測試正常,反之則短路測試異常。其中,第一基準電壓、第二基準電壓和第三基準電壓可依據實際需求進行調整。Specifically, when the
在一實施例中,每一個第二短路/開路檢測電路182可包括第二取樣單元1821和第三比較器1822,第二取樣單元1821的一端連接負載電阻1811的一端,第二取樣單元1821的另一端連接第三比較器1822的輸入端Vin1;第三比較器1822被配置為比較輸入端Vin1的電壓和另一輸入端Vin2的預設電壓Vref1後輸出第三比較電平至處理模組19,以使處理模組19基於所述第三比較電平判斷對應的導線的直通測試或短路測試是否正常。其中,可透過設置額外的硬體(例如:電阻固定式分壓電路或電阻可調式分壓電路)提供預設電壓Vref1,或者由處理模組19提供預設電壓Vref1。在本實施例中,透過第三比較器1822的設置,防止處理模組19因輸入端Vin1的電壓波動而對測試結果做出錯誤判斷。舉例而言,當處理模組19對導線23a進行直通測試時,若第三比較電平為高電平(即輸入端Vin1的電壓大於輸入端Vin2的預設電壓Vref1),處理模組19判斷直通測試正常,反之則判斷直通測試異常;當處理模組19對導線23a進行短路測試時,若第三比較電平為高電平(即輸入端Vin1的電壓大於輸入端Vin2的預設電壓Vref1),處理模組19判斷短路測試異常,反之則判斷短路測試正常。In one embodiment, each second short circuit/open circuit detection circuit 182 may include a second sampling unit 1821 and a third comparator 1822, one end of the second sampling unit 1821 is connected to one end of the load resistor 1811, and the other end of the second sampling unit 1821 is connected to the input terminal Vin1 of the third comparator 1822; the third comparator 1822 is configured to compare the voltage of the input terminal Vin1 with the preset voltage Vref1 of the other input terminal Vin2 and then output a third comparison level to the
在一實施例中,每一個第二過壓過流保護電路183包括第二放大器1831和第四比較器1832,第二放大器1831的一端連接第二電阻分壓採樣電路181的分壓處,第二放大器1831的另一端連接第四比較器1832的輸入端Vin3;第四比較器1832被配置為比較輸入端Vin3的電壓和另一輸入端Vin4的預設電壓Vref2後輸出第四比較電平至處理模組19,以使處理模組19基於所述第四比較電平判斷對應的導線的過壓過流保護測試是否正常。其中,可透過設置額外的硬體(例如:電阻固定式分壓電路或電阻可調式分壓電路)提供預設電壓Vref2,或者由處理模組19提供預設電壓Vref2。在本實施例中,透過第四比較器1832的設置,防止處理模組19因輸入端Vin3的電壓波動而對測試結果做出錯誤判斷;透過第二過壓過流保護電路183連接第二電阻分壓採樣電路181的分壓處的設置,實現降壓限流電阻分壓式保護防護措施,當採樣電阻1812的電壓增高且大於第四比較器1832的輸入端Vin4的預設電壓Vref2時,代表發生過壓/過流異常。舉例而言,當處理模組19對導線23a進行過壓過流保護測試時,若第四比較電平為高電平(輸入端Vin3的電壓大於輸入端Vin4的預設電壓Vref2),處理模組19判斷過壓過流保護測試異常,反之則判斷過壓過流保護測試正常。In one embodiment, each second overvoltage and overcurrent protection circuit 183 includes a second amplifier 1831 and a fourth comparator 1832, one end of the second amplifier 1831 is connected to the voltage divider of the second resistor divider sampling circuit 181, and the other end of the second amplifier 1831 is connected to the input terminal Vin3 of the fourth comparator 1832; the fourth comparator 1832 is configured to compare the voltage of the input terminal Vin3 with the preset voltage Vref2 of the other input terminal Vin4 and then output a fourth comparison level to the
需注意的是,電纜線檢測裝置1採用對稱設計,第一檢測模組17和第二檢測模組18的結構與運作原理類似,因此,步驟(b)的操作流程類似步驟(a),故不再贅述。It should be noted that the cable detection device 1 adopts a symmetrical design, and the structures and operating principles of the first detection module 17 and the second detection module 18 are similar. Therefore, the operation process of step (b) is similar to step (a), so it will not be repeated.
請參閱圖4,其為圖1的處理模組、第二電流源模組、第二轉接連接器、第二半導通檢測電路的一實施例連接示意圖。如圖4所示,每一個第二半導通檢測電路16包括第二分壓電路161、第二箝位保護電路162和第二比較器163;第二分壓電路161的一端連接對應的第二電流源模組14,第二分壓電路161的另一端連接第二箝位保護電路162的一端,第二分壓電路161的分壓處連接第二轉接連接器12,第二分壓電路161包括串聯的第一電阻1611和第二電阻1612;第二箝位保護電路162的另一端連接第二比較器163的輸入端Vin5,第二箝位保護電路162被配置為限制第二比較器163的輸入端Vin5的電壓;第二比較器163被配置為比較輸入端Vin5的電壓和另一輸入端Vin6的預設電壓Vref3後輸出第二比較電平至處理模組19,以使處理模組19基於所述第二比較電平判斷半導通自檢是否正常。其中,可透過設置額外的硬體(例如:電阻固定式分壓電路或電阻可調式分壓電路)提供預設電壓Vref3,或者由處理模組19提供預設電壓Vref3;透過第二比較器163的設置,防止處理模組19因輸入端Vin5的電壓波動而對測試結果做出錯誤判斷;透過第二分壓電路161的設置,起到降壓限流作用,防止電路回路形成大電流,使電路中的元件失效。Please refer to FIG. 4, which is a connection diagram of an embodiment of the processing module, the second current source module, the second adapter connector, and the second half conduction detection circuit of FIG. 1. As shown in FIG. 4, each second half conduction detection circuit 16 includes a second voltage divider circuit 161, a second clamp protection circuit 162, and a second comparator 163; one end of the second voltage divider circuit 161 is connected to the corresponding second current source module 14, the other end of the second voltage divider circuit 161 is connected to one end of the second clamp protection circuit 162, the voltage divider of the second voltage divider circuit 161 is connected to the second adapter connector 12, and the second voltage divider circuit 161 includes a first resistor 1611 and a second resistor 163 connected in series. 12; the other end of the second clamping protection circuit 162 is connected to the input terminal Vin5 of the second comparator 163, and the second clamping protection circuit 162 is configured to limit the voltage of the input terminal Vin5 of the second comparator 163; the second comparator 163 is configured to compare the voltage of the input terminal Vin5 with the preset voltage Vref3 of the other input terminal Vin6 and then output a second comparison level to the
具體地,若導線23a/導線23b處於半導通狀態時,導線23a/導線23b存在等效內阻,第二分壓電路161的分壓處上的電壓會較低;若導線23a/導線23b不是處於半導通狀態時,導線23a/導線23b不存在等效內阻,第二分壓電路161的分壓處上的電壓會較高;因此,透過分壓處連接第二轉接連接器12的第二分壓電路161的設置,處理模組19可判斷導線23a/導線23b是否處於半導通狀態,當第二分壓電路161的分壓處上的電壓經第二箝位保護電路162的箝位保護後大於第二比較器163的輸入端Vin6的預設電壓Vref3時,代表導線23a/導線23b不是處於半導通狀態,半導通自檢異常。舉例而言,當處理模組19對導線23a進行半導通自檢時,若第二比較電平為高電平(輸入端Vin5的電壓大於輸入端Vin6的預設電壓Vref3),處理模組19判斷半導通自檢異常,反之則判斷半導通自檢正常。
Specifically, if the wire 23a/wire 23b is in a semi-conducting state, the wire 23a/wire 23b has an equivalent internal resistance, and the voltage at the voltage dividing point of the second voltage dividing circuit 161 will be lower; if the wire 23a/wire 23b is not in a semi-conducting state, the wire 23a/wire 23b does not have an equivalent internal resistance, and the voltage at the voltage dividing point of the second voltage dividing circuit 161 will be higher; therefore, the second transfer connection is connected through the voltage dividing point. By setting the second voltage divider circuit 161 of the comparator 12, the
也就是說,所述步驟(c)可包括:透過連接第二轉接連接器12的第二半導通檢測電路16獲取到的電信號,判斷所述某一條導線23是否處於半導通狀態,若是,則半導通自檢正常,反之則半導通自檢異常。 That is, the step (c) may include: judging whether the certain wire 23 is in a semi-conducting state by the electrical signal obtained by the second semi-conducting detection circuit 16 connected to the second adapter connector 12, if so, the semi-conducting self-test is normal, otherwise the semi-conducting self-test is abnormal.
需注意的是,電纜線檢測裝置1採用對稱設計,第一半導通檢測電路15和第二半導通檢測電路16的結構與運作原理類似,因此,步驟(d)的操作流程類似步驟(c),故不再贅述。此外,步驟(c)和步驟(d)適用於對在第一連接器插頭21和/或第二連接器插頭22設置有晶片(例如:微控制單元)或金屬氧化物半導體場效應電晶體的電纜線2進行半導通自檢。 It should be noted that the cable detection device 1 adopts a symmetrical design, and the structures and operating principles of the first half-conduction detection circuit 15 and the second half-conduction detection circuit 16 are similar. Therefore, the operation process of step (d) is similar to step (c), so it is not repeated. In addition, step (c) and step (d) are applicable to the half-conduction self-test of the cable 2 with a chip (for example: microcontroller unit) or metal oxide semiconductor field effect transistor installed in the first connector plug 21 and/or the second connector plug 22.
請參閱圖5,其為本申請的電纜線檢測裝置連接電纜線的另一實施例方塊圖。如圖5所示,電纜線檢測裝置1還可包括搖擺機3,搖擺機3連接處理模組19;處理模組19執行所述步驟(a)、所述步驟(b)、所述步驟(c)和所述步驟(d)時,同時搭配搖擺機3對電纜線2進行不同角度的搖擺。Please refer to FIG5, which is another block diagram of the cable detection device of the present application connected to the cable. As shown in FIG5, the cable detection device 1 may also include a swing machine 3, and the swing machine 3 is connected to the
在一示例中,請參閱圖6,其為圖5的搖擺機連接處理模組的一實施例方塊圖。如圖6所示,搖擺機3可為手動搖擺機,所述手動搖擺機包括分散配置的複數個定位按鍵31、腳踏板開關32、繼電器33、電磁閥34和氣缸35,複數個定位按鍵31、腳踏板開關32和繼電器33連接處理模組19;在本實施例中,定位按鍵31的數量可為但不限於八個,且定位按鍵31的配置位置可依據實際測量需求進行調整;當待檢測的電纜線2連接電纜線檢測裝置1後,使用者按壓腳踏板開關32,使腳踏板開關32傳輸信號至處理模組19,處理模組19打開繼電器33,以控制電磁閥34啟動氣缸35壓緊電纜線2;接著,使用者手拿著電纜線2進行搖擺(可順時針方向旋轉,也可逆時針方向旋轉),但使用者搖擺電纜線2的同時需觸碰複數個定位按鍵31(即透過使用者按壓複數個定位按鍵31進行搖擺定位),此時搭配處理模組19執行上述步驟(a)至步驟(d)的測試;當複數個定位按鍵31被全部觸碰後,處理模組19獲取電纜線2的各條導線在不同搖擺角度的測試結果;然後,使用者再次按壓腳踏板開關32,使腳踏板開關32再次傳輸信號至處理模組19,處理模組19關閉繼電器,以使氣缸35抬起;使用者可取下測試完畢的電纜線2,以測試下一條電纜線2。需注意的是,為了避免圖6的圖面過於複雜,省略繪製定位按鍵31、腳踏板開關32和繼電器33分別與處理模組19的連接線。In one example, please refer to FIG. 6, which is a block diagram of an embodiment of the swing machine of FIG. 5 connected to the processing module. As shown in FIG. 6, the swing machine 3 may be a manual swing machine, and the manual swing machine includes a plurality of positioning buttons 31, a foot pedal switch 32, a relay 33, an electromagnetic valve 34 and a cylinder 35 that are dispersedly arranged. The plurality of positioning buttons 31, the foot pedal switch 32 and the relay 33 are connected to the
在另一示例中,請參閱圖7,其為圖5的搖擺機連接處理模組的另一實施例方塊圖。如圖7所示,搖擺機3可為自動搖擺機,所述自動搖擺機包括固定裝置36和馬達37,馬達37連接處理模組19;當電纜線2連接電纜線檢測裝置1後,固定裝置36被配置為固定電纜線2;接著,處理模組19執行上述步驟(a)至步驟(d)的測試時,同時控制馬達37開始對電纜線2進行週期性旋轉搖擺,以獲取電纜線2的各條導線在不同搖擺角度的測試結果;然後,使用者可取下測試完畢的電纜線2,以測試下一條電纜線2。In another example, please refer to FIG. 7 , which is a block diagram of another embodiment of the swing machine connection processing module of FIG. 5 . As shown in FIG7 , the swing machine 3 may be an automatic swing machine, which includes a fixing
請參閱圖8,其為本申請的電纜線檢測裝置連接電纜線的又一實施例方塊圖。如圖8所示,電纜線檢測裝置1還可包括語音播放模組5、顯示模組6和發光模組7,連接處理模組19;語音播放模組5被配置為進行語音報錯(例如:語音播放模組5播報導線23a的直通測試異常);顯示模組6被配置為進行文字報錯(例如:顯示模組6顯示導線23a的直通測試異常),以及顯示電纜線2的各條導線的測試結果(例如:顯示模組6顯示各導線在不同搖擺角度的測試結果);發光模組7被配置為利用特定發光顔色進行報錯(例如:發光模組7發出綠光代表整體測試正常,發光模組7發出紅光代表導線23a的某一個測試異常)。在其他實施例中,電纜線檢測裝置1可包括語音播放模組5、顯示模組6和發光模組7中任一者或任兩者。Please refer to FIG. 8 , which is a block diagram of another embodiment of the cable detection device connected to the cable of the present application. As shown in FIG8 , the cable detection device 1 may further include a voice playback module 5, a display module 6 and a light emitting module 7, which are connected to the
請參閱圖9,其為本申請的電纜線檢測裝置連接電纜線的再一實施例方塊圖。如圖9所示,電纜線檢測裝置1還可包括通信模組8,連接處理模組19,且被配置為接收來自上位機(未繪製)的測試指令,以使處理模組19基於所述測試指令開始執行所述步驟(a);及將電纜線2的各條導線的測試結果傳輸至所述上位機。其中,通信模組8可透過有線或無線方式與所述上位機進行通信,因此,使用者可透過遠程的方式控制電纜線檢測裝置1對電纜線2進行檢測。在一實施例中,電纜線檢測裝置1還可包括啟動按鍵9,連接處理模組19,且被配置為受按壓後產生啟動信號,以使處理模組19基於所述啟動信號開始執行所述步驟(a)。Please refer to FIG9, which is a block diagram of another embodiment of the cable detection device of the present application connected to the cable. As shown in FIG9, the cable detection device 1 may also include a communication module 8, connected to the
在一實施例中,當處理模組19進行報錯提示時,電纜線檢測裝置1停止對電纜線2進行測試。換句話說,當任一個測試異常時,代表電纜線2的品質不佳,電纜線檢測裝置1可不用對電纜線2進行後續的測試,節省測試時間。In one embodiment, when the
請參閱圖10,其為本申請的電纜線檢測方法的一實施例流程圖。如圖10所示,電纜線檢測方法10應用於檢測電纜線的電纜線檢測裝置,電纜線包括第一連接器插頭、第二連接器插頭與連接第一連接器插頭和第二連接器插頭的複數條導線,電纜線的第一連接器插頭連接電纜線檢測裝置的第一轉接連接器,電纜線的第二連接器插頭連接電纜線檢測裝置的第二轉接連接器,電纜線檢測裝置包括對應每一條導線設置的第一檢測模組、第二檢測模組、第一半導通檢測電路和第二半導通檢測電路,第一檢測模組和第一半導通檢測電路連接第一轉接連接器,第二檢測模組和第二半導通檢測電路連接第二轉接連接器。Please refer to FIG. 10 , which is a flow chart of an embodiment of the cable detection method of the present application. As shown in FIG10 , a cable detection method 10 is applied to a cable detection device for detecting a cable, wherein the cable includes a first connector plug, a second connector plug, and a plurality of wires connecting the first connector plug and the second connector plug. The first connector plug of the cable is connected to a first adapter connector of the cable detection device, and the second connector plug of the cable is connected to a second adapter connector of the cable detection device. The cable detection device includes a first detection module, a second detection module, a first half-conduction detection circuit, and a second half-conduction detection circuit provided corresponding to each wire. The first detection module and the first half-conduction detection circuit are connected to the first adapter connector, and the second detection module and the second half-conduction detection circuit are connected to the second adapter connector.
電纜線檢測方法10包括:自第一轉接連接器輸出第一測試電信號至某一條導線,並依序透過對應所述某一條導線的第二檢測模組進行直通測試、過壓過流保護測試和透過對應某一條導線以外的其他導線的第二檢測模組進行短路測試(步驟101);若直通測試異常,則自第二轉接連接器輸出第二測試電信號至所述某一條導線,並依序透過對應所述某一條導線的第一檢測模組進行另一直通測試、另一過壓過流保護測試和透過對應所述某一條導線以外的其他導線的第一檢測模組進行另一短路測試(步驟102);若另一直通測試異常,則將第三測試電信號輸入至對應所述某一條導線設置的第二半導通檢測電路,並基於分壓原理對所述某一條導線進行半導通自檢(步驟103);若半導通自檢異常,則將第四測試電信號輸入至對應所述某一條導線設置的第一半導通檢測電路,並基於分壓原理對所述某一條導線進行另一半導通自檢(步驟104);若過壓過流保護測試、短路測試、另一過壓過流保護測試、另一短路測試或另一半導通自檢發生異常,則進行報錯提示(步驟105);以及若依序通過直通測試、過壓過流保護測試和短路測試,依序通過另一直通測試、另一過壓過流保護測試和另一短路測試,或者通過半導通自檢或另一半導通自檢,則返回步驟101對下一條導線進行檢測,直到完成電纜線的各條導線的檢測(步驟106)。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。The cable detection method 10 comprises: outputting a first test electrical signal from a first adapter connector to a certain wire, and sequentially performing a through test, an overvoltage and overcurrent protection test through a second detection module corresponding to the certain wire, and performing a short circuit test through a second detection module corresponding to other wires other than the certain wire (step 101); if the through test is abnormal, outputting a second test electrical signal from the second adapter connector to the The certain wire is subjected to another through-test, another overvoltage and overcurrent protection test, and another short-circuit test through the first detection module corresponding to the certain wire (step 102); if the other through-test is abnormal, the third test electrical signal is input to the second half conduction detection circuit corresponding to the certain wire, and based on the divided The method further comprises: performing a half-conduction self-test on the certain wire based on the voltage division principle (step 103); if the half-conduction self-test is abnormal, inputting a fourth test electrical signal into a first half-conduction detection circuit corresponding to the certain wire, and performing another half-conduction self-test on the certain wire based on the voltage division principle (step 104); if the overvoltage and overcurrent protection test, the short circuit test, another overvoltage and overcurrent protection test, another short circuit test or another half-conduction self-test is abnormal, the fourth test electrical signal is input into a first half-conduction detection circuit corresponding to the certain wire, and performing another half-conduction self-test on the certain wire based on the voltage division principle (step 104); if the overvoltage and overcurrent protection test, the short circuit test, another overvoltage and overcurrent protection test, another short circuit test or another half-conduction self-test is abnormal, the fourth test electrical signal is input into a first half-conduction detection circuit corresponding to the certain wire, and performing another half-conduction self-test on the certain wire based on the voltage division principle (step 105); If an abnormality occurs during the self-test, an error message is given (step 105); and if the through test, overvoltage and overcurrent protection test, and short circuit test are passed in sequence, another through test, another overvoltage and overcurrent protection test, and another short circuit test are passed in sequence, or the half-conduction self-test or the other half-conduction self-test is passed, the process returns to step 101 to test the next wire until the detection of each wire of the cable is completed (step 106). For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 above, which will not be elaborated here.
在一實施例中,每一個第二檢測模組可包括第二電阻分壓採樣電路、第二短路/開路檢測電路和第二過壓過流保護電路,其中,第二電阻分壓採樣電路包括串聯的負載電阻和採樣電阻,負載電阻的一端連接第二轉接連接器和第二短路/開路檢測電路,負載電阻的另一端連接採樣電阻的一端,採樣電阻的另一端接地,第二電阻分壓採樣電路的分壓處連接第二過壓過流保護電路;所述步驟101可包括:透過第二短路/開路檢測電路判斷所述某一條導線連接第二轉接連接器的一端是否具有對應所述第一測試電信號的反饋電信號,若有,則直通測試正常,反之則直通測試異常;透過第二過壓過流保護電路判斷所述某一條導線連接第二轉接連接器的一端是否發生過壓過流,若發生,則過壓過流保護測試異常,反之則過壓過流保護測試正常;以及透過對應所述某一條導線以外的其他導線的第二短路/開路檢測電路,判斷所述其他導線連接第二轉接連接器的一端是否具有響應電信號,若有,則短路測試異常,反之則短路測試正常。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。In one embodiment, each second detection module may include a second resistor voltage-dividing sampling circuit, a second short-circuit/open-circuit detection circuit, and a second overvoltage and overcurrent protection circuit, wherein the second resistor voltage-dividing sampling circuit includes a load resistor and a sampling resistor connected in series, one end of the load resistor is connected to the second adapter connector and the second short-circuit/open-circuit detection circuit, the other end of the load resistor is connected to one end of the sampling resistor, the other end of the sampling resistor is grounded, and the voltage division of the second resistor voltage-dividing sampling circuit is connected to the second overvoltage and overcurrent protection circuit; the step 101 may include: determining through the second short-circuit/open-circuit detection circuit whether the certain wire is connected to the second adapter connector; Whether one end of the connector has a feedback signal corresponding to the first test signal, if yes, the through test is normal, otherwise the through test is abnormal; through the second overvoltage and overcurrent protection circuit, whether one end of the wire connected to the second adapter connector has overvoltage and overcurrent, if yes, the overvoltage and overcurrent protection test is abnormal, otherwise the overvoltage and overcurrent protection test is normal; and through the second short circuit/open circuit detection circuit corresponding to other wires other than the one wire, whether one end of the other wire connected to the second adapter connector has a response signal, if yes, the short circuit test is abnormal, otherwise the short circuit test is normal. For detailed description, please refer to the relevant description of the embodiment of the above-mentioned cable detection device 1, which will not be elaborated here.
在一實施例中,所述步驟103可包括:透過與所述某一條導線連接第二轉接連接器的一端連接的第二半導通檢測電路獲取到的電信號,判斷所述某一條導線是否為半導通,若是,則半導通自檢正常,反之則半導通自檢異常。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。In one embodiment, the step 103 may include: judging whether the certain wire is half-conducted by obtaining an electrical signal through a second half-conductance detection circuit connected to one end of the certain wire connected to the second adapter connector, if so, the half-conductance self-test is normal, otherwise the half-conductance self-test is abnormal. For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 above, which will not be elaborated here.
在一實施例中,電纜線檢測裝置可包括搖擺機,電纜線檢測裝置執行所述步驟101、所述步驟102、所述步驟103和所述步驟104時,可同時搭配搖擺機對電纜線進行不同角度的搖擺。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。In one embodiment, the cable detection device may include a swinging machine. When the cable detection device executes the step 101, the step 102, the step 103 and the step 104, the swinging machine may be used to swing the cable at different angles. For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 above, which will not be elaborated here.
在一實施例中,所述步驟105所述進行報錯提示可包括:透過語音播放模組進行語音報錯;透過顯示模組進行文字報錯;和/或透過發光模組利用特定發光顔色進行報錯。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。In one embodiment, the error reporting in step 105 may include: reporting an error by voice through a voice playback module; reporting an error by text through a display module; and/or reporting an error by using a specific luminous color through a luminous module. For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 above, which will not be elaborated here.
請參閱圖11,其為本申請的電纜線檢測方法的另一實施例流程圖。如圖11所示,在所述步驟101之前還可包括:接收來自上位機的測試指令或啟動按鍵的啟動信號(步驟101a),以開始執行所述步驟101。需注意的是,為了避免圖11的圖面過於複雜,省略繪製步驟102至步驟106。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。Please refer to FIG. 11, which is a flowchart of another embodiment of the cable detection method of the present application. As shown in FIG. 11, before the step 101, it may also include: receiving a test command from a host computer or a start signal from a start button (step 101a) to start executing the step 101. It should be noted that in order to avoid the drawing of FIG. 11 being too complicated, the drawing of steps 102 to 106 is omitted. For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 mentioned above, which will not be elaborated here.
請參閱圖12,其為本申請的電纜線檢測方法的又一實施例流程圖。如圖12所示,電纜線檢測方法10還可包括:當進行報錯提示時,停止對電纜線進行測試(步驟107)。需注意的是,為了避免圖12的圖面過於複雜,省略繪製步驟101至步驟104和步驟106。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。Please refer to FIG. 12, which is a flowchart of another embodiment of the cable detection method of the present application. As shown in FIG. 12, the cable detection method 10 may also include: when an error message is given, stopping the test on the cable (step 107). It should be noted that in order to avoid the drawing of FIG. 12 being too complicated, the drawing steps 101 to 104 and step 106 are omitted. For detailed description, please refer to the relevant description of the embodiment of the above-mentioned cable detection device 1, which will not be elaborated here.
在一實施例中,電纜線檢測方法10還可包括:將電纜線的各條導線的測試結果傳輸至上位機或透過顯示模組進行顯示。詳細說明可參閱上述電纜線檢測裝置1的實施例相關說明內容,在此不另贅述。In one embodiment, the cable detection method 10 may further include: transmitting the test results of each wire of the cable to a host computer or displaying them through a display module. For detailed description, please refer to the relevant description of the embodiment of the cable detection device 1 above, which will not be elaborated here.
綜上所述,本申請透過電纜線檢測裝置的對稱設計和電纜線檢測方法的雙向檢測設計,使得電纜線可以不分特定方向任意插入檢測。此外,本申請透過第一檢測模組和第二檢測模組的設置(即電纜線檢測方法的步驟101和步驟102的設計),對電纜線所包括的每一條導線依序進行直通測試(即導線是否處於直通狀態)、過壓過流保護測試(即導線直通時是否發生過壓過流)和短路測試(即某一導線直通時是否與其他導線發生短路);及透過第一半導通檢測電路和第二半導通檢測電路的設置(即電纜線檢測方法的步驟103和步驟104的設計),對電纜線所包括的每一條導線進行半導通檢測(即判斷導線是否為半導通);因此,電纜線檢測方法及檢測裝置可實現電纜線的雙向自動化檢測,減少人力成本,增強品質管控,提高防呆措施,提高行業發展。此外,本申請實施例的電纜線檢測方法及檢測裝置可適用於對在第一連接器插頭和/或第二連接器插頭設置有晶片(例如:微控制單元)或金屬氧化物半導體場效應電晶體的電纜線進行檢測。In summary, the present application uses the symmetrical design of the cable detection device and the bidirectional detection design of the cable detection method to allow the cable to be inserted for detection in any direction regardless of a specific direction. In addition, the present application uses the configuration of the first detection module and the second detection module (i.e., the design of step 101 and step 102 of the cable detection method) to sequentially perform a through test (i.e., whether the wire is in a through state), an overvoltage and overcurrent protection test (i.e., whether overvoltage and overcurrent occur when the wire is through), and a short circuit test (i.e., whether a certain wire is short-circuited with other wires when it is through) on each wire included in the cable; and The first half-conduction detection circuit and the second half-conduction detection circuit are set (i.e., the design of step 103 and step 104 of the cable detection method), and each wire included in the cable is subjected to half-conduction detection (i.e., determining whether the wire is half-conducted); therefore, the cable detection method and the detection device can realize bidirectional automatic detection of the cable, reduce labor costs, enhance quality control, improve fool-proof measures, and promote industry development. In addition, the cable detection method and the detection device of the embodiment of the present application can be applied to the detection of the cable having a chip (e.g., a microcontroller unit) or a metal oxide semiconductor field effect transistor arranged in the first connector plug and/or the second connector plug.
雖然本發明使用以上實施例進行說明,但需要注意的是,這些描述並非被配置為限縮本發明。相反地,此發明涵蓋了所屬技術領域中的通常知識者顯而易見的修改與相似設置。所以,申請專利範圍須以最寬廣的方式解釋來包含所有顯而易見的修改與相似設置。Although the present invention is described using the above embodiments, it should be noted that these descriptions are not configured to limit the present invention. On the contrary, the present invention covers modifications and similar arrangements that are obvious to a person skilled in the art. Therefore, the scope of the patent application should be interpreted in the broadest way to include all obvious modifications and similar arrangements.
1:電纜線檢測裝置 2:電纜線 3:搖擺機 5:語音播放模組 6:顯示模組 7:發光模組 8:通信模組 9:啟動按鍵 10:電纜線檢測方法 11:第一轉接連接器 12:第二轉接連接器 13:第一電流源模組 14:第二電流源模組 15:第一半導通檢測電路 16:第二半導通檢測電路 17:第一檢測模組 18:第二檢測模組 19:處理模組 21:第一連接器插頭 22:第二連接器插頭 23a,23b:導線 31:定位按鍵 32:腳踏板開關 33:繼電器 34:電磁閥 35:氣缸 36:固定裝置 37:馬達 50:第三開關單元 101~107,101a:步驟 131:第一開關單元 132:第一電流源單元 141:第二開關單元 142:第二電流源單元 161:第二分壓電路 162:第二箝位保護電路 163:第二比較器 181:第二電阻分壓採樣電路 182:第二短路/開路檢測電路 183:第二過壓過流保護電路 231:微控制單元 232:金屬氧化物半導體場效應電晶體 1611:第一電阻 1612:第二電阻 1811:負載電阻 1812:採樣電阻 1821:第二取樣單元 1822:第三比較器 1831:第二放大器 1832:第四比較器 Vin1,Vin2,Vin3,Vin4,Vin5,Vin6:輸入端 Vref1,Vref2,Vref3:預設電壓 1: Cable detection device 2: Cable 3: Swing machine 5: Voice playback module 6: Display module 7: Light module 8: Communication module 9: Start button 10: Cable detection method 11: First adapter connector 12: Second adapter connector 13: First current source module 14: Second current source module 15: First half-conduction detection circuit 16: Second half-conduction detection circuit 17: First detection module 18: Second detection module 19: Processing module 21: First connector plug 22: Second connector plug 23a, 23b: Wire 31: Positioning button 32: Foot pedal switch 33: Relay 34: Solenoid valve 35: Cylinder 36: Fixing device 37: Motor 50: Third switch unit 101~107,101a: Step 131: First switch unit 132: First current source unit 141: Second switch unit 142: Second current source unit 161: Second voltage divider circuit 162: Second clamp protection circuit 163: Second comparator 181: Second resistor voltage divider sampling circuit 182: Second short circuit/open circuit detection circuit 183: Second overvoltage and overcurrent protection circuit 231: Microcontroller unit 232: Metal oxide semiconductor field effect transistor 1611: First resistor 1612: Second resistor 1811: Load resistor 1812: Sampling resistor 1821: Second sampling unit 1822: Third comparator 1831: Second amplifier 1832: Fourth comparator Vin1, Vin2, Vin3, Vin4, Vin5, Vin6: Input terminal Vref1, Vref2, Vref3: Default voltage
此處所說明的圖式用來提供對本申請的進一步理解,構成本申請的一部分,本申請的示意性實施例及其說明用於解釋本申請,並不構成對本申請的不當限定。在圖式中: 圖1為本申請的電纜線檢測裝置連接電纜線的一實施例方塊圖; 圖2為圖1的電纜線的一實施例電路結構示意圖; 圖3為圖1的處理模組、第二轉接連接器、第二檢測模組的一實施例連接示意圖; 圖4為圖1的處理模組、第二電流源模組、第二轉接連接器、第二半導通檢測電路的一實施例連接示意圖; 圖5為本申請的電纜線檢測裝置連接電纜線的另一實施例方塊圖; 圖6為圖5的搖擺機連接處理模組的一實施例方塊圖; 圖7為圖5的搖擺機連接處理模組的另一實施例方塊圖; 圖8為本申請的電纜線檢測裝置連接電纜線的又一實施例方塊圖; 圖9為本申請的電纜線檢測裝置連接電纜線的再一實施例方塊圖; 圖10為本申請的電纜線檢測方法的一實施例流程圖; 圖11為本申請的電纜線檢測方法的另一實施例流程圖;以及 圖12為本申請的電纜線檢測方法的又一實施例流程圖。 The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 is a block diagram of an embodiment of the cable detection device of the present application connected to the cable; Figure 2 is a schematic diagram of a circuit structure of an embodiment of the cable of Figure 1; Figure 3 is a schematic diagram of a connection of an embodiment of the processing module, the second adapter connector, and the second detection module of Figure 1; Figure 4 is a schematic diagram of a connection of an embodiment of the processing module, the second current source module, the second adapter connector, and the second semi-conducting detection circuit of Figure 1; Figure 5 is a block diagram of another embodiment of the cable detection device of the present application connected to the cable; Figure 6 is a block diagram of an embodiment of the swing machine of Figure 5 connected to the processing module; Figure 7 is a block diagram of another embodiment of the swing machine of Figure 5 connected to the processing module; FIG8 is a block diagram of another embodiment of the cable detection device of the present application connected to the cable; FIG9 is a block diagram of another embodiment of the cable detection device of the present application connected to the cable; FIG10 is a flow chart of an embodiment of the cable detection method of the present application; FIG11 is a flow chart of another embodiment of the cable detection method of the present application; and FIG12 is a flow chart of another embodiment of the cable detection method of the present application.
10:電纜線檢測方法 10: Cable detection method
101~106:步驟 101~106: Steps
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US6777952B2 (en) * | 2002-01-29 | 2004-08-17 | Elenco Electronics Inc. | Method and apparatus for testing cables |
EP1965218A1 (en) * | 2007-02-28 | 2008-09-03 | Saab Ab | Device for testing of cables |
JP5278389B2 (en) * | 2010-03-16 | 2013-09-04 | 株式会社安川電機 | Cable breakage detection device and cable breakage detection method |
CN101937042B (en) * | 2010-08-23 | 2012-09-05 | 中国科学院声学研究所 | System for detecting connectivity of bank cable and method thereof |
CN107727518B (en) * | 2017-08-23 | 2020-03-20 | 安徽凌宇电缆科技有限公司 | Cable performance testing device and cable performance testing method applying same |
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US20050083067A1 (en) * | 2003-09-23 | 2005-04-21 | Kirbas Emuel P. | Coded multi-frequency transmitter and receiver for testing multi-conductor cables |
US7355416B1 (en) * | 2007-01-07 | 2008-04-08 | Microsemi Corp.- Analog Mixed Signal Group Ltd. | Measurement of cable quality by power over ethernet |
US7977951B1 (en) * | 2007-02-22 | 2011-07-12 | Marvell International Ltd. | Methods and apparatus for measuring a length of a cable |
CN111175568A (en) * | 2020-01-13 | 2020-05-19 | 北京中庆现代技术股份有限公司 | Structure for realizing POC detection and power supply protection |
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