TWI850775B - Sputtering target, surface treatment method thereof and target structure - Google Patents
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- 238000005477 sputtering target Methods 0.000 title claims abstract description 65
- 238000004381 surface treatment Methods 0.000 title claims description 74
- 238000000034 method Methods 0.000 title claims description 14
- 230000003746 surface roughness Effects 0.000 claims abstract description 113
- 238000004544 sputter deposition Methods 0.000 claims abstract description 65
- 238000005498 polishing Methods 0.000 claims description 7
- 239000013077 target material Substances 0.000 claims description 6
- 239000004745 nonwoven fabric Substances 0.000 claims description 5
- 238000007747 plating Methods 0.000 claims description 5
- 238000011282 treatment Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 5
- 239000002245 particle Substances 0.000 description 26
- 239000000463 material Substances 0.000 description 13
- 238000007788 roughening Methods 0.000 description 5
- 238000011109 contamination Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
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- 229910052802 copper Inorganic materials 0.000 description 2
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/564—Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Metallurgy (AREA)
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- Physical Vapour Deposition (AREA)
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Abstract
Description
本發明是有關於一種濺鍍靶材、濺鍍靶材之表面處理方法,以及由濺鍍靶材所構成之靶材結構。 The present invention relates to a sputtering target, a surface treatment method of the sputtering target, and a target structure formed by the sputtering target.
習知由濺鍍靶材濺射而出的粒子可能會有回彈至靶材或背板上的情形發生,回彈的粒子稱為「逆濺射粒子」,當逆濺射粒子回彈回靶材時,容易自靶材表面再反彈,最終可能導致逆濺射粒子落在工件上或落於環境而造成濺鍍汙染問題。 It is known that particles sputtered from the sputter plating target may rebound onto the target or backing plate. The rebounded particles are called "back sputter particles". When the back sputter particles rebound back to the target, they are likely to rebound from the target surface again, which may eventually cause the back sputter particles to fall on the workpiece or fall into the environment, causing sputter plating contamination problems.
因此,本發明提出一種濺鍍靶材、其表面處理方法及靶材結構,可改善前述習知問題。 Therefore, the present invention proposes a sputtering target, its surface treatment method and target structure, which can improve the above-mentioned known problems.
本發明一實施例提出一種濺鍍靶材。濺鍍靶材包括一工作面之一濺鍍區及工作面之一粗糙區。濺鍍區具有一第一表面粗糙度。粗糙區鄰接濺鍍區且具有一第二表面粗糙度。第二表面粗糙度大於第一表面粗糙度,而粗糙區對應於一磁力線分布之邊緣。 An embodiment of the present invention provides a sputtering target. The sputtering target includes a sputtering zone and a rough zone on a working surface. The sputtering zone has a first surface roughness. The rough zone is adjacent to the sputtering zone and has a second surface roughness. The second surface roughness is greater than the first surface roughness, and the rough zone corresponds to the edge of a magnetic field line distribution.
本發明另一實施例提出一種濺鍍靶材。濺鍍靶材包括一工作面之一濺鍍區、工作面之一第一邊緣區及工作面之一第二邊緣 區。濺鍍區具有一第一表面粗糙度。第一邊緣區鄰接濺鍍區且具有一第二表面粗糙度。第二邊緣區鄰接濺鍍區且具有一第三表面粗糙度。第二表面粗糙度大於第一表面粗糙度及第三表面粗糙度。 Another embodiment of the present invention provides a sputtering target. The sputtering target includes a sputtering zone of a working surface, a first edge zone of the working surface, and a second edge zone of the working surface. The sputtering zone has a first surface roughness. The first edge zone is adjacent to the sputtering zone and has a second surface roughness. The second edge zone is adjacent to the sputtering zone and has a third surface roughness. The second surface roughness is greater than the first surface roughness and the third surface roughness.
本發明另一實施例提出一種靶材結構。靶材結構包括一濺鍍靶材及一背板。濺鍍靶材至少包括有一工作面及一側面。工作面包括有一濺鍍區及一第一邊緣區。濺鍍區具有一第一表面粗糙度。第一邊緣區鄰接濺鍍區,第一邊緣區具有一第二表面粗糙度,其中第二表面粗糙度大於第一表面粗糙度。側面圍設於工作面之周圍,側面具有一側面粗糙度,其中側面粗糙度大於第一表面粗糙度。背板設置於濺鍍靶材之一表面,以接觸並支撐濺鍍靶材。 Another embodiment of the present invention provides a target structure. The target structure includes a sputtering target and a backing plate. The sputtering target includes at least a working surface and a side surface. The working surface includes a sputtering area and a first edge area. The sputtering area has a first surface roughness. The first edge area is adjacent to the sputtering area, and the first edge area has a second surface roughness, wherein the second surface roughness is greater than the first surface roughness. The side surface is arranged around the working surface, and the side surface has a side surface roughness, wherein the side surface roughness is greater than the first surface roughness. The backing plate is arranged on a surface of the sputtering target to contact and support the sputtering target.
本發明另一實施例提出一濺鍍靶材的表面處理方法。表面處理方法包括以下步驟:提供一濺鍍靶材,濺鍍靶材具有一初始工作面;執行一第一次表面處理,表面處理濺鍍靶材之初始工作面,以形成工作面;以及,執行一第二次表面處理,以粗糙化工作面之一局部,其中此局部之表面粗糙度大於工作面之此局部以外之表面粗糙度。 Another embodiment of the present invention provides a surface treatment method for a sputtering target. The surface treatment method includes the following steps: providing a sputtering target, the sputtering target having an initial working surface; performing a first surface treatment to surface treat the initial working surface of the sputtering target to form a working surface; and performing a second surface treatment to roughen a portion of the working surface, wherein the surface roughness of this portion is greater than the surface roughness of the working surface outside this portion.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to better understand the above and other aspects of the present invention, the following is a specific example and a detailed description with the attached drawings as follows:
100:濺鍍機台 100: Sputtering machine
105:背板 105: Back panel
105u:區域 105u: Area
110,110’:濺鍍靶材 110,110’: Sputtering target
110s:側面 110s: Side
110s1:第一子側面 110s1: First sub-side
110s2:第二子側面 110s2: Second sub-side
110s3:第三子側面 110s3: The third sub-side
110s4:第四子側面 110s4: The fourth sub-side
110u:工作面 110u: working surface
110u1:濺鍍區 110u1: Splash plating area
110u2:第一邊緣區 110u2: The first marginal zone
110u21:第一子邊緣區 110u21: First sub edge area
110u22:第二子邊緣區 110u22: Second sub edge area
110u3:第二邊緣區 110u3: The second fringe area
110u31:第三子邊緣區 110u31: Third sub marginal area
110u32:第四子邊緣區 110u32: The fourth sub-edge area
120:第一磁性件 120: First magnetic part
125:第二磁性件 125: Second magnetic part
130:工件載台 130: Workpiece carrier
140:靶材載台 140: Target carrier
M1:磁場 M1: Magnetic field
P1:逆濺射粒子 P1: Backscatter particles
R1:第一表面粗糙度 R1: First surface roughness
R2:第二表面粗糙度 R2: Second surface roughness
R3:第三表面粗糙度 R3: Third surface roughness
R4:側面粗糙度 R4: Side surface roughness
S110~130:步驟 S110~130: Steps
W1:工件 W1: Workpiece
第1圖繪示依照本發明一實施例之濺鍍機台的俯視圖。 Figure 1 shows a top view of a sputtering machine according to an embodiment of the present invention.
第2圖繪示第1圖之濺鍍機台沿方向2-2’的剖面圖。 Figure 2 shows a cross-sectional view of the sputtering machine in Figure 1 along direction 2-2’.
第3圖繪示第1圖之濺鍍機台沿方向3-3’的剖面圖。 Figure 3 shows a cross-sectional view of the sputtering machine in Figure 1 along direction 3-3’.
第4圖繪示第1圖之濺鍍靶材的表面處理工方法之流程圖。 Figure 4 shows a flow chart of the surface treatment method of the sputtering target in Figure 1.
第5A圖繪示第4圖之步驟S110之濺鍍靶材的示意圖。 FIG. 5A is a schematic diagram of the sputtering target in step S110 of FIG. 4.
第5B圖繪示第4圖之步驟S130之粗糙化工作面之局部的示意圖。 Figure 5B is a schematic diagram showing a portion of the roughened working surface in step S130 of Figure 4.
請參照第1~3圖,第1圖繪示依照本發明一實施例之濺鍍機台100的俯視圖,第2圖繪示第1圖之濺鍍機台100沿方向2-2’的剖面圖,而第3圖繪示第1圖之濺鍍機台100沿方向3-3’的剖面圖。為避免圖示過於複雜,第1圖未繪示第一磁性件120、第二磁性件125、工件載台130及靶材載台140。
Please refer to Figures 1 to 3. Figure 1 shows a top view of a
如第2及3圖所示,濺鍍機台100包括至少一第一磁性件120、至少一第二磁性件125、工件載台130及靶材載台140。靶材載台140可承載至少一背板(backing plate)105,濺鍍靶材(sputtering target)110配置在背板105上,以形成一靶材結構。在一實施例中,背板105設置於濺鍍靶材110之下表面,以接觸並支撐濺鍍靶材110。工件載台130可承載工件W1,工件W1例如是一產品之玻璃或基板(substrate),產品例如是顯示面板、觸控面板、半導體晶圓或其它電子元件等。第一磁性件120及第二磁性件125配置於靶材載台140內。第一磁性件120及第二磁性件125可產生一磁場M1。第一磁性件120及第二磁性件125例如是磁鐵,其中第一磁性件120與第二磁性件125之一者例如是具有N極,而第一磁性件120與第二磁性件125之另一者例如是具有S極。
As shown in FIGS. 2 and 3 , the sputtering
在離子濺鍍製程中,第一磁性件120與第二磁性件125
所產生磁場M1經過濺鍍靶材110。磁控濺射透過磁場M1對帶電粒子(濺鍍靶材110的離子化粒子)的約束來提高等離子體密度以增加濺射率。濺鍍靶材110的離子化粒子朝工件W1飛行,以形成(濺鍍)薄膜在工件W1上。
In the ion sputtering process, the magnetic field M1 generated by the first
在一實施例中,濺鍍靶材110形成為長條狀的板狀。工作面110u包括具有短邊方向及長邊方向的上表面。濺鍍靶材110的尺寸並無特別限制,短邊方向的長度例如為100毫米(mm)~2000mm,較佳為150mm~1500mm,更佳為200mm~1000mm。而且,長邊方向的長度例如為100mm~4000mm,較佳為300mm~3500mm,更佳為450mm~3000mm。另外,長邊方向的長度與短邊方向的長度既可以相同亦可以不同。背板105為短邊及長邊的長度並無特別限定長條狀的板狀。
In one embodiment, the
以靶材材質來說,濺鍍靶材110的材質例如是金屬,例如是由鋁、鈦、銅、錫、銦或其組合的合金製成,或由其它的材料製成,例如氧化銦錫;另外,背板105可以使用金屬製成,例如但不限定為無氧銅或類似之材料所製成。
As for the target material, the material of the
濺鍍靶材110包括一工作面110u。工作面110u可朝向工件W1。工作面110u包含一濺鍍區110u1及粗糙區。粗糙區包含第一邊緣區110u2及第二邊緣區(非濺鍍區)110u3,其中第一邊緣區110u2與第二邊緣區110u3圍設於濺鍍區110u1之周圍,且第一邊緣區110u2設置濺鍍區110u1之相對二側。在一實施例中,第一邊緣區110u2位於濺鍍靶材110的兩短邊,第二邊緣區110u3位於濺鍍靶材
110的兩長邊。
The
在一實施例中,濺鍍區110u1具有第一表面粗糙度R1,第一邊緣區110u2鄰接濺鍍區110u1且具有一第二表面粗糙度R2,而第二邊緣區110u3鄰接濺鍍區110u1且具有一第三表面粗糙度R3。在一實施例中,第二表面粗糙度R2大於第一表面粗糙度R1及第三表面粗糙度R3。由於第一邊緣區110u2提供一粗糙表面,使濺鍍靶材110與工件W1之間的逆濺射粒子P1容易附著於其上而不反彈,改善濺鍍汙染的問題。
In one embodiment, the sputtering region 110u1 has a first surface roughness R1, the first edge region 110u2 is adjacent to the sputtering region 110u1 and has a second surface roughness R2, and the second edge region 110u3 is adjacent to the sputtering region 110u1 and has a third surface roughness R3. In one embodiment, the second surface roughness R2 is greater than the first surface roughness R1 and the third surface roughness R3. Since the first edge region 110u2 provides a rough surface, the back-sputtering particles P1 between the sputtering
在離子濺鍍製程中,濺鍍區110u1的材料離子化,因此會有材料消耗,而造成濺鍍區110u1的表面凹陷。由於第一邊緣區110u2及第二邊緣區110u3的材料未離子化或僅少數離子化,不會有材料消耗或材料消耗甚少,因此第一邊緣區110u2及第二邊緣區110u3也可稱為非濺鍍區或反濺鍍區。在另一實施例中,依據不同的磁場設置,第二邊緣區110u3可縮小設置,甚至不設置第二邊緣區110u3。在另一實施例中,第二邊緣區110u3的寬度可小於10mm。 During the ion sputtering process, the material of the sputtering area 110u1 is ionized, so there will be material consumption, causing the surface of the sputtering area 110u1 to be concave. Since the materials of the first edge area 110u2 and the second edge area 110u3 are not ionized or only slightly ionized, there will be no material consumption or very little material consumption, so the first edge area 110u2 and the second edge area 110u3 can also be called non-spattering areas or anti-spattering areas. In another embodiment, according to different magnetic field settings, the second edge area 110u3 can be reduced or even not set. In another embodiment, the width of the second edge area 110u3 can be less than 10mm.
如第1圖所示,在一實施例中,第一邊緣區110u2的位置可對應分布於磁場M1之磁力線邊緣,亦即磁力線朝向第一磁性件120與第二磁性件125方向而形成一封閉曲線,且磁力線對應形成於濺鍍區110u1,而第一邊緣區110u2與第二邊緣區110u3形成於封閉曲線之外部,因此,第一邊緣區110u2與第二邊緣區110u3與工件W1之間的逆濺射粒子P1不易受磁場M1控制。然,透過第一邊緣區110u2的表面粗糙化(第1圖以點狀剖面表示粗糙化),使濺鍍靶材110
與工件W1之間的逆濺射粒子P1容易附著於其上,避免逆濺射粒子P1反彈而改善濺鍍汙染的問題。此外,由於逆濺射粒子P1不易回彈至第二邊緣區110u3,因此第二邊緣區110u3可不進行表面處理。在另一實施例中,亦可對第二邊緣區110u3進行表面處理。
As shown in Figure 1, in one embodiment, the position of the first edge region 110u2 may correspond to the edge of the magnetic force lines distributed in the magnetic field M1, that is, the magnetic force lines are directed toward the first
在一實施例中,背板105也可以進行表面處理。例如,背板105鄰近第一邊緣區110u2之區域105u也可進行表面處理(第1圖以點狀剖面表示粗糙化)。區域105u的表面粗糙度可與第二表面粗糙度R2相同或相近。相似地,逆濺射粒子P1容易附著於粗糙化之區域105u上,改善濺鍍汙染的問題。
In one embodiment, the
以表面處理製程來說,可對工作面110u進行至少一次表面處理。在一實施例中,本發明之表面處理為研磨處理。例如,在第一次表面處理中,可使用例如是一第一表面處理件處理整個工作面110u,包括濺鍍區110u1、第一邊緣區110u2與第二邊緣區110u3,使工作面110u具有第一表面粗糙度R1。在第二次表面處理中,可使用例如是第二表面處理件處理工作面110u之第一邊緣區110u2,使第一邊緣區110u2具有第二表面粗糙度R2。由於濺鍍區110u1、第二邊緣區110u3未執行第二次表面處理,因此濺鍍區110u1與第二邊緣區110u3保有第一次表面處理時的第一表面粗糙度R1。在一實施例中,第一表面處理件的表面粗糙度小於第二表面處理件的表面粗糙度,因此以第一表面處理件處理所獲得的第一表面粗糙度R1小於以第二表面處理件處理所獲得的第二表面粗糙度R2。
In terms of the surface treatment process, the working
在一實施例中,作為表面處理件並無特別限定,可使用 於紙或纖維基材塗佈有研磨顆粒的表面處理件,尤其是較佳為使用思高布萊特(Scotch Brite)(3M日本(3M Japan)股份有限公司製造)或科馬隆(kenmaron)(三共理化學股份有限公司製造)等使研磨顆粒含浸於尼龍等合成纖維的不織布中的表面處理件。藉由使用不織布等氣孔率高且具有彈性的基材的表面處理件,可防止自表面處理件脫落的研磨顆粒引起的傷痕的產生,而且易於適應研磨面,從而易於抑制研磨的不均。 In one embodiment, the surface treatment material is not particularly limited and can be used as a surface treatment material coated with abrasive particles on a paper or fiber substrate, and preferably a surface treatment material in which abrasive particles are impregnated in a non-woven fabric of synthetic fibers such as nylon using Scotch Brite (manufactured by 3M Japan Co., Ltd.) or Kenmaron (manufactured by Sankyo Chemical Co., Ltd.). By using a surface treatment material with a high porosity and elastic substrate such as a non-woven fabric, scratches caused by abrasive particles falling off the surface treatment material can be prevented, and it is easy to adapt to the polishing surface, thereby making it easy to suppress uneven polishing.
另外,於本發明中,表面處理件的研磨顆粒的粒度分佈及粒度號(粒度)的相關內容是依據JIS R 6001。研磨較佳為一面藉由抽吸或排氣以及吹氣(air blow)將研磨屑或脫落的研磨顆粒去除一面進行。藉此,可於不使研磨屑、脫落的研磨顆粒殘存於研磨面的情況下對濺鍍靶材110進行研磨,所以可進一步防止產生深的傷痕或研磨面的粗糙,並進一步提升工作面110u各區域的表面粗糙度的均勻性。藉由抽吸進行的研磨屑或脫落的研磨顆粒的除去,可藉由於集塵機中或集塵機附近實施或者使用帶集塵機構的研磨機來進行。
In addition, in the present invention, the particle size distribution and particle size number (particle size) of the abrasive particles of the surface treatment part are based on JIS R 6001. Grinding is preferably performed while removing the grinding chips or fallen abrasive particles by suction or exhaust and air blowing. In this way, the
另外,除了手工作業,亦可使用安裝有表面處理件的研磨機來進行。作為研磨機較佳為使用軌道式砂磨機(Orbital sander),但並不限定於此,亦可使用小角度砂磨機(mini angle sander)、盤式研磨機(Disc grinder)、帶式砂磨機(belt sander)等任意的研磨機。 In addition to manual work, a grinder equipped with a surface treatment part can also be used. An orbital sander is preferably used as the grinder, but it is not limited to this. Any grinder such as a mini angle sander, a disc grinder, or a belt sander can also be used.
在一實施例中,第一表面處理件例如是不織布或其類似品,而第二表面處理件例如是砂紙或其類似品。 In one embodiment, the first surface treatment member is, for example, a non-woven fabric or the like, and the second surface treatment member is, for example, sandpaper or the like.
以製程來說,第一次表面處理例如是拋光研磨處理,而第二次表面處理例如是銼削研磨處理。 In terms of manufacturing process, the first surface treatment is, for example, polishing and grinding, while the second surface treatment is, for example, filing and grinding.
以表面粗糙度數值來說,第一表面粗糙度R1例如是介於0.8微米~2.0微米之範圍(含端點值)之中心線平均粗糙度(arithmetic mean deviation,Ra),例如是0.8、0.9、1.0、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2.0等。第二表面粗糙度R2例如是介於2.5微米~4.2微米之範圍(含端點值)的中心線平均粗糙度,例如是2.5、2.6、2.7、2.8、2.9、3.0、3.1、3.2、3.3、3.4、3.5、3.6、3.7、3.8、3.9、4.0、4.1、4.2等。以表面粗糙度的比例來說,第一表面粗糙度R1與第二表面粗糙度R2的比值例如是介於1/2~1/4之間,然亦可更大或更小。 In terms of surface roughness values, the first surface roughness R1 is, for example, an arithmetic mean deviation (Ra) in the range of 0.8 micrometers to 2.0 micrometers (including end points), such as 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, etc. The second surface roughness R2 is, for example, an arithmetic mean deviation (Ra) in the range of 2.5 micrometers to 4.2 micrometers (including end points), such as 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, etc. In terms of the ratio of surface roughness, the ratio of the first surface roughness R1 to the second surface roughness R2 is, for example, between 1/2 and 1/4, but can also be larger or smaller.
以面積比例來說,第一邊緣區110u2與第二邊緣區110u3的總和占工作面110u一第一比例,第一比例例如是介於5.6%~12.7%之間的範圍(包含端點值),而第一邊緣區110u2占工作面110u一第二比例,第二比例例如是介於0.75%~1.5%之間的範圍(包含端點值),然本發明實施例不受此限。
In terms of area ratio, the sum of the first edge area 110u2 and the second edge area 110u3 accounts for a first ratio of the working
在另一實施例中,可進行三次表面處理。例如,在第一次表面處理中,可使用例如是以一第一表面處理件處理整個工作面110u,包括濺鍍區110u1、第一邊緣區110u2與第二邊緣區110u3,使工作面110u具有第一表面粗糙度R1。在第二次表面處理中,可使用例如是第二表面處理件處理工作面110u之第一邊緣區110u2與第二邊緣區110u3。在第三次表面處理中,可使用例如是第三表面處理
件處理工作面110u之第一邊緣區110u2。在此實施例中,第一表面處理件的表面粗糙度小於第二表面處理件的表面粗糙度,且第二表面處理件的表面粗糙度小於第三表面處理件的表面粗糙度,因此濺鍍區110u1的表面粗糙度R1小於第二邊緣區110u3的表面粗糙度R3,且第二邊緣區110u3的表面粗糙度R3小於第一邊緣區110u2的表面粗糙度R2。
In another embodiment, three surface treatments may be performed. For example, in the first surface treatment, the entire working
在此實施例中,第一表面粗糙度R1例如是介於0.8微米~1.3微米之範圍(含端點值)之中心線平均粗糙度(arithmetic mean deviation,Ra),例如是0.8、0.9、1.0、1.1、1.2、1.3等。第二表面粗糙度R2例如是介於2.5微米~4.2微米之範圍(含端點值)的中心線平均粗糙度,例如是2.5、2.6、2.7、2.8、2.9、3.0、3.1、3.2、3.3、3.4、3.5、3.6、3.7、3.8、3.9、4.0、4.1、4.2等。第三表面粗糙度R3大於第一表面粗糙度R1。第三表面粗糙度R3例如是介於1.4微米~2.0微米之範圍(含端點值)之中心線平均粗糙度(arithmetic mean deviation,Ra),例如是1.4、1.5、1.6、1.7、1.8、1.9、2.0等。 In this embodiment, the first surface roughness R1 is, for example, an arithmetic mean deviation (Ra) in the range of 0.8 micrometers to 1.3 micrometers (including the end point values), such as 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, etc. The second surface roughness R2 is, for example, an arithmetic mean deviation (Ra) in the range of 2.5 micrometers to 4.2 micrometers (including the end point values), such as 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, etc. The third surface roughness R3 is greater than the first surface roughness R1. The third surface roughness R3 is, for example, the centerline average roughness (arithmetic mean deviation, Ra) in the range of 1.4 microns to 2.0 microns (including end point values), such as 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, etc.
如第1~3圖所示,工作面110u例如是濺鍍靶材110中朝向+Z軸向的整個上表面。第一邊緣區110u2為工作面110u之整個邊緣區的一局部,且第二邊緣區110u3為工作面110u之整個邊緣區的另一局部。第一邊緣區110u2與第二邊緣區110u3可定義工作面110u之整個邊緣區,其封閉地環繞濺鍍區110u1,然本發明實施例不受此限。在一實施例中,如第5B圖所示,工作面110u例如是長條形,濺鍍區110u1位於中央,第一邊緣區110u2位於短邊的兩端,第二邊
緣區110u3位於長邊的兩側邊,且由兩個端部的第一邊緣區110u2及兩個側緣的第二邊緣區110u3交替鄰接包圍整個濺鍍區110u1。
As shown in FIGS. 1 to 3 , the working
如第2圖所示,第一邊緣區110u2包含第一子邊緣區110u21及第二子邊緣區110u22,第一子邊緣區110u21及第二子邊緣區110u22分別位於或鄰接濺鍍區110u1之相對二側。如第3圖所示,第二邊緣區110u3包含第三子邊緣區110u31及第四子邊緣區110u32,第三子邊緣區110u31及第四子邊緣區110u32分別位於或鄰接濺鍍區110u1之另相對二側。雖然第2~3圖未繪示,然第一子邊緣區110u21與第三子邊緣區110u31與第四子邊緣區110u32連接,而第二子邊緣區110u22亦與第三子邊緣區110u31及第四子邊緣區110u32連接。 As shown in FIG. 2, the first edge region 110u2 includes a first sub-edge region 110u21 and a second sub-edge region 110u22, and the first sub-edge region 110u21 and the second sub-edge region 110u22 are respectively located at or adjacent to the two opposite sides of the sputtering region 110u1. As shown in FIG. 3, the second edge region 110u3 includes a third sub-edge region 110u31 and a fourth sub-edge region 110u32, and the third sub-edge region 110u31 and the fourth sub-edge region 110u32 are respectively located at or adjacent to the other two opposite sides of the sputtering region 110u1. Although not shown in Figures 2-3, the first sub-edge area 110u21 is connected to the third sub-edge area 110u31 and the fourth sub-edge area 110u32, and the second sub-edge area 110u22 is also connected to the third sub-edge area 110u31 and the fourth sub-edge area 110u32.
如第2~3圖所示,濺鍍靶材110更包括一側面110s,側面110s定義濺鍍靶材110的整個側邊界面。側面110s圍設於工作面110u之周圍。請一併參考如第5B圖所示,側面110s包含相對之第一子側面110s1與第二子側面110s2以及相對之第三子側面110s3與第四子側面110s4,其中第一子側面110s1及第二子側面110s2鄰接第一邊緣區110u2,而第三子側面110s3與第四子側面110s4鄰接第二邊緣區110u3。側面110s具有一側面區,側面區例如是整個側面110s的至少一部分。例如,側面區可以位於第一子側面110s1、第二子側面110s2、第三子側面110s3與第四子側面110s4中至少一者的至少一部分。在一實施例中,側面區可以是整個側面110s。側面區具有一側面粗糙度R4。側面粗糙度R4大於第一表面粗糙度R1及/或第三表面粗糙度R3。側面粗糙度R4例如是介於2.5微米~4.2微米之中
心線平均粗糙度,例如是2.5、2.6、2.7、2.8、2.9、3.0、3.1、3.2、3.3、3.4、3.5、3.6、3.7、3.8、3.9、4.0、4.1、4.2等。在一實施例中,側面粗糙度R4可於前述第二次表面處理中完成。
As shown in FIGS. 2-3 , the
請參照第4及5A~5B圖,第4圖繪示第1圖之濺鍍靶材110的表面處理工方法之流程圖,第5A圖繪示第4圖之步驟S110之濺鍍靶材110’的示意圖,而第5B圖繪示第4圖之步驟S130之粗糙化工作面110u之局部的示意圖。
Please refer to Figures 4 and 5A~5B. Figure 4 shows a flow chart of the surface treatment method of the
在步驟S110中,如第5A圖所示,提供一濺鍍靶材110’,濺鍍靶材110’具有一初始工作面110u’。濺鍍靶材110’例如是採用將一金屬錠經過壓延製程後成為一壓延板,之後再進行所需尺寸之切削作業所形成。濺鍍靶材110’的初始工作面110u’尚未進行表面處理,初始工作面110u’之初始表面粗糙度R1’例如是小於1微米。
In step S110, as shown in FIG. 5A, a sputtering target 110' is provided, and the sputtering target 110' has an
在步驟S120中,執行第一次表面處理,表面處理濺鍍靶材110的初始工作面110u’,以形成工作面110u。例如,可使用第一表面處理件處理初始工作面110u’之至少一部分,以形成工作面110u。工作面110u例如是具有介於0.8微米~2.0微米之範圍(含端點值)之中心線平均粗糙度。第一表面處理例如是拋光研磨處理,而第一表面處理件例如是不織布或其類似品。
In step S120, the first surface treatment is performed to treat the
在步驟S130中,執行第二次表面處理,粗糙化已經過第一次表面處理之工作面110u之一局部,此局部之表面粗糙度大於工作面110u之局部以外的表面粗糙度,例如是介於2.5微米~4.2微米之範圍。第二表面處理例如是銼削研磨處理,而第二表面處理件例如是
砂紙或其類似品。在一實施例中,前述局部例如是第2圖之工作面110u之一部分(例如,第一邊緣區110u2)及/或側面110s之至少一部分,或者,前述局部例如是對應磁力線分布之邊緣之處。
In step S130, a second surface treatment is performed to roughen a portion of the working
綜上,本發明實施例提出一種濺鍍靶材。濺鍍靶材具有一工作面。工作面的一局部的表面粗糙度相較於工作面之其它部位的表面粗糙度大,因此容易捕捉逆濺射粒子,改善濺鍍汙染問題。前述局部例如是工作面之一部分及/或側面之至少一部分,或者,前述局部例如是對應磁力線分布之邊緣之處。在一實施例中,工作面包含粗糙區(前述「局部」)、濺鍍區及非濺鍍區,粗糙區對應分布於工作面之相對二側,或鄰接濺鍍區之相對二側。在一實施例中,非濺鍍區分別連接濺鍍區與粗糙區。在一實施例中,非濺鍍區之表面粗糙度小於粗糙區之表面粗糙度。在一實施例中,濺鍍靶材可具有一側面,側面之表面粗糙度大於濺鍍區之表面粗糙度。在一實施例中,粗糙區接續環設於濺鍍區周圍。 In summary, the embodiments of the present invention provide a sputtering target. The sputtering target has a working surface. The surface roughness of a part of the working surface is greater than the surface roughness of other parts of the working surface, so it is easy to capture backsplash particles and improve the sputtering pollution problem. The aforementioned part is, for example, a part of the working surface and/or at least a part of the side surface, or, the aforementioned part is, for example, the edge corresponding to the distribution of magnetic field lines. In one embodiment, the working surface includes a rough area (the aforementioned "part"), a sputtering area and a non-spattering area, and the rough area is correspondingly distributed on two opposite sides of the working surface, or adjacent to two opposite sides of the sputtering area. In one embodiment, the non-spattering area is respectively connected to the sputtering area and the rough area. In one embodiment, the surface roughness of the non-sputtering area is less than the surface roughness of the roughening area. In one embodiment, the sputtering target may have a side surface, and the surface roughness of the side surface is greater than the surface roughness of the sputtering area. In one embodiment, the roughening area connection ring is arranged around the sputtering area.
綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above by the embodiments, it is not intended to limit the present invention. Those with common knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope defined in the attached patent application.
105:背板 105: Back panel
105u:區域 105u: Area
110:濺鍍靶材 110: Sputtering target
110s:側面 110s: Side
110s1:第一子側面 110s1: First sub-side
110s2:第二子側面 110s2: Second sub-side
110s3:第三子側面 110s3: The third sub-side
110s4:第四子側面 110s4: The fourth sub-side
110u:工作面 110u: working surface
110u1:濺鍍區 110u1: Splash plating area
110u2:第一邊緣區 110u2: The first marginal zone
110u21:第一子邊緣區 110u21: First sub edge area
110u22:第二子邊緣區 110u22: Second sub edge area
110u3:第二邊緣區 110u3: The second fringe area
110u31:第三子邊緣區 110u31: Third sub marginal area
110u32:第四子邊緣區 110u32: The fourth sub-edge area
W1:工件 W1: Workpiece
Claims (11)
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| TW111136180A TWI850775B (en) | 2022-09-23 | 2022-09-23 | Sputtering target, surface treatment method thereof and target structure |
| CN202310358220.0A CN116334561A (en) | 2022-09-23 | 2023-04-06 | Sputtering target, surface treatment method thereof and target structure |
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| TW111136180A TWI850775B (en) | 2022-09-23 | 2022-09-23 | Sputtering target, surface treatment method thereof and target structure |
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| JP2012017493A (en) * | 2010-07-07 | 2012-01-26 | Mitsubishi Materials Corp | Sputtering target |
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| JPH09287072A (en) * | 1996-04-19 | 1997-11-04 | Japan Energy Corp | Sputtering target assembly and manufacturing method thereof |
| JPH11131224A (en) * | 1997-10-31 | 1999-05-18 | Kubota Corp | Sputtering targets and members for sputtering equipment |
| JP2000319776A (en) * | 1999-05-06 | 2000-11-21 | Sti Technology Kk | Target for sputtering and production of black matrix for color filter using the same |
| JP3791829B2 (en) * | 2000-08-25 | 2006-06-28 | 株式会社日鉱マテリアルズ | Sputtering target with less generation of particles |
| JP4694104B2 (en) * | 2003-04-18 | 2011-06-08 | 大日本印刷株式会社 | Sputtering target |
| KR20060077472A (en) * | 2004-12-30 | 2006-07-05 | 엘지.필립스 엘시디 주식회사 | Foreign material suppression method, apparatus and sputtering apparatus provided with same |
| KR20130041105A (en) * | 2010-06-17 | 2013-04-24 | 울박, 인크 | Sputtering film forming device, and adhesion preventing member |
| JP5727740B2 (en) * | 2010-09-24 | 2015-06-03 | 株式会社高純度化学研究所 | Manufacturing method of backing plate |
| CN102560382A (en) * | 2011-12-29 | 2012-07-11 | 余姚康富特电子材料有限公司 | Target and forming method thereof |
| CN113151798B (en) * | 2021-04-29 | 2023-05-12 | 宁波江丰电子材料股份有限公司 | Target assembly and processing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2012017493A (en) * | 2010-07-07 | 2012-01-26 | Mitsubishi Materials Corp | Sputtering target |
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