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TWI845760B - Polyamide resin composition for sliding parts, and sliding parts - Google Patents

Polyamide resin composition for sliding parts, and sliding parts Download PDF

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TWI845760B
TWI845760B TW109131597A TW109131597A TWI845760B TW I845760 B TWI845760 B TW I845760B TW 109131597 A TW109131597 A TW 109131597A TW 109131597 A TW109131597 A TW 109131597A TW I845760 B TWI845760 B TW I845760B
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polyamide resin
thermoplastic elastomer
resin composition
sliding parts
reactive functional
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TW202118830A (en
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岩村和樹
吉村信宏
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日商東洋紡Mc股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L13/00Compositions of rubbers containing carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

本發明之課題係目的為提供一種聚醯胺樹脂組成物,係成形性及耐熱安定性皆優良,且適合用於要求滑動特性、尤其是介隔具有高硬度之粒子(以下稱為粉塵)之耐磨耗性、及滑動安定性優良之滑動零件的成形。 本發明之解決手段係:本發明之滑動零件用聚醯胺樹脂組成物,含有結晶性聚醯胺樹脂(A)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的改性聚烯烴樹脂(B)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的熱塑性彈性體(C)、抗氧化劑(D)、及脫模劑(E);該改性聚烯烴樹脂(B)與該熱塑性彈性體(C)係於該聚醯胺樹脂(A)之基質中以粒徑5μm以下之微域分散。The purpose of the present invention is to provide a polyamide resin composition that has excellent moldability and heat resistance stability and is suitable for the molding of sliding parts that require sliding properties, especially wear resistance of particles with high hardness (hereinafter referred to as dust) and excellent sliding stability. The solution of the present invention is: the polyamide resin composition for sliding parts of the present invention contains a crystalline polyamide resin (A), a modified polyolefin resin (B) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), a thermoplastic elastomer (C) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), an antioxidant (D), and a mold release agent (E); the modified polyolefin resin (B) and the thermoplastic elastomer (C) are dispersed in a matrix of the polyamide resin (A) in microdomains with a particle size of less than 5 μm.

Description

滑動零件用聚醯胺樹脂組成物、以及滑動零件Polyamide resin composition for sliding parts, and sliding parts

本發明係關於聚醯胺樹脂組成物,詳細而言,係關於適合用於滑動零件之成形的聚醯胺樹脂組成物。The present invention relates to a polyamide resin composition, and more particularly to a polyamide resin composition suitable for forming sliding parts.

聚醯胺樹脂因為是結晶性而為滑動性優良的成形材料,為了獲得更優良之滑動特性,已知摻合二硫化鉬、石墨及氟樹脂等固體潤滑劑、各種潤滑油、或者矽油等液體潤滑劑等。Polyamide resin is a molding material with excellent sliding properties due to its crystalline properties. In order to obtain better sliding properties, it is known to be mixed with solid lubricants such as molybdenum disulfide, graphite and fluororesin, various lubricating oils, or liquid lubricants such as silicone oil.

此等滑動改良劑之中,固體潤滑劑需要大量地摻合,會有使為基礎之聚醯胺樹脂的靭性明顯地降低的缺點。液體潤滑劑雖能以相較較少的量賦予效果高的滑動性,但在大部分的情況,與為基礎之聚醯胺樹脂的相容性差,會有成形品之表面容易被液體潤滑劑污染而用途受到限制的缺點。Among these slip improvers, solid lubricants need to be blended in large quantities, which has the disadvantage of significantly reducing the toughness of the polyamide resin as the base. Liquid lubricants can provide high slip properties with a relatively small amount, but in most cases, they have poor compatibility with the polyamide resin as the base, and the surface of the molded product is easily contaminated by the liquid lubricant, which limits its use.

就改善如此之各種潤滑剤之摻合所導致之缺點的方法而言,有人提出將改性苯乙烯系聚合物與特定範圍之分子量之改性高密度聚乙烯摻合之方法(專利文獻1)、在使用高黏度之結晶性聚醯胺樹脂的同時,摻合改性聚烯烴樹脂之方法等(專利文獻2)。As methods for improving the disadvantages caused by the blending of various lubricants, some have proposed a method of blending a modified styrene polymer with a modified high-density polyethylene having a molecular weight within a specific range (Patent Document 1), a method of blending a modified polyolefin resin while using a high-viscosity crystalline polyamide resin, and the like (Patent Document 2).

藉由如此聚醯胺樹脂組成物,雖然可提供沒有如上述般之缺點而滑動特性優良的成形品,但近年來,因為成形品之輕量化、成形品形狀之複雜化等之趨勢,故要求成形性之改善、耐熱安定性之改善、及滑動特性之改善等更高水準的特性。 [先前技術文獻] [專利文獻]Although such a polyamide resin composition can provide a molded product with excellent sliding properties without the above-mentioned disadvantages, in recent years, due to the trend of lightweight molded products and complex shapes of molded products, higher-level properties such as improved moldability, improved heat resistance stability, and improved sliding properties are required. [Prior art literature] [Patent literature]

[專利文獻1]日本特開平8-157714號公報 [專利文獻2]WO2008/075699號公報[Patent document 1] Japanese Patent Publication No. 8-157714 [Patent document 2] WO2008/075699

[發明所欲解決之課題][The problem that the invention wants to solve]

本發明之目的係提供一種聚醯胺樹脂組成物,成形性及耐熱安定性優良,且適合使用於要求滑動特性、尤其介隔具有高硬度之粒子(以下,也稱為粉塵)之耐磨耗性、及滑動安定性優良之滑動零件的成形。 [解決課題之手段]The purpose of the present invention is to provide a polyamide resin composition having excellent moldability and heat resistance stability, and suitable for use in the molding of sliding parts requiring sliding properties, especially wear resistance of particles (hereinafter also referred to as dust) with high hardness, and excellent sliding stability. [Means for solving the problem]

本案發明者等,為了達成上述課題深入研究之結果,發現用以改善成形性、耐熱性而添加之抗氧化劑及脫模劑,會使滑動特性改善,而達成本發明。The inventors of this case, in order to achieve the above-mentioned topic, conducted in-depth research and found that the addition of antioxidants and mold release agents to improve formability and heat resistance would improve the sliding properties, thereby achieving this invention.

亦即,本發明係以下之構成。 [1] 一種滑動零件用聚醯胺樹脂組成物,含有結晶性聚醯胺樹脂(A)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的改性聚烯烴樹脂(B)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的熱塑性彈性體(C)、抗氧化劑(D)、及脫模劑(E); 該改性聚烯烴樹脂(B)與該熱塑性彈性體(C)係於該聚醯胺樹脂(A)之基質中以粒徑5μm以下之微域分散。 [2] 如[1]之滑動零件用聚醯胺樹脂組成物,其中,該抗氧化劑(D)及該脫模劑(E)係抑制該改性聚烯烴樹脂(B)與該熱塑性彈性體(C)所具有之該反應性官能基之失活的化合物。 [3] 如[1]或[2]之滑動零件用聚醯胺樹脂組成物,其中,該反應性官能基係酸酐基。 [4] 如[1]~[3]中任一項之滑動零件用聚醯胺樹脂組成物,其中,該抗氧化劑(D)係受阻酚系抗氧化劑。 [5] 如[1]~[4]中任一項之滑動零件用聚醯胺樹脂組成物,其中,該脫模劑(E)係高級脂肪酸酯系化合物。 [6] 如[1]~[5]中任一項之滑動零件用聚醯胺樹脂組成物,其中,該熱塑性彈性體(C)係苯乙烯系及/或烯烴系熱塑性彈性體。 [7] 一種滑動零件,係從如[1]~[6]中任一項之滑動零件用聚醯胺樹脂組成物所獲得。 [發明之效果]That is, the present invention has the following structure. [1] A polyamide resin composition for sliding parts, comprising a crystalline polyamide resin (A), a modified polyolefin resin (B) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), a thermoplastic elastomer (C) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), an antioxidant (D), and a mold release agent (E); The modified polyolefin resin (B) and the thermoplastic elastomer (C) are dispersed in a matrix of the polyamide resin (A) in microdomains with a particle size of less than 5 μm. [2] The polyamide resin composition for sliding parts as described in [1], wherein the antioxidant (D) and the mold release agent (E) are compounds that inhibit the deactivation of the reactive functional groups possessed by the modified polyolefin resin (B) and the thermoplastic elastomer (C). [3] The polyamide resin composition for sliding parts as described in [1] or [2], wherein the reactive functional group is an anhydride group. [4] The polyamide resin composition for sliding parts as described in any one of [1] to [3], wherein the antioxidant (D) is a hindered phenol antioxidant. [5] A polyamide resin composition for sliding parts as described in any one of [1] to [4], wherein the release agent (E) is a higher fatty acid ester compound. [6] A polyamide resin composition for sliding parts as described in any one of [1] to [5], wherein the thermoplastic elastomer (C) is a styrene-based and/or olefin-based thermoplastic elastomer. [7] A sliding part obtained from the polyamide resin composition for sliding parts as described in any one of [1] to [6]. [Effect of the invention]

本發明之聚醯胺樹脂組成物不僅成形性及耐熱安定性優良,且耐磨耗性改善,並且摩擦係數之變化少等滑動特性進一步改善。The polyamide resin composition of the present invention not only has excellent moldability and heat resistance stability, but also has improved wear resistance and further improved sliding properties such as less variation in friction coefficient.

以下,具體地說明本發明。本發明之滑動零件用聚醯胺樹脂組成物含有結晶性聚醯胺樹脂(A)、具有能與上述聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的改性聚烯烴樹脂(B)(以下,也稱為改性聚烯烴樹脂(B)。)、具有能與上述聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的熱塑性彈性體(C)(以下也稱為熱塑性彈性體(C)。)、抗氧化劑(D)、及脫模劑(E)。The present invention is described in detail below. The polyamide resin composition for sliding parts of the present invention contains a crystalline polyamide resin (A), a modified polyolefin resin (B) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A) (hereinafter, also referred to as the modified polyolefin resin (B)), a thermoplastic elastomer (C) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A) (hereinafter, also referred to as the thermoplastic elastomer (C)), an antioxidant (D), and a mold release agent (E).

各成分之摻合量係以令結晶性聚醯胺樹脂(A)、改性聚烯烴樹脂(B)、及熱塑性彈性體(C)之全部樹脂成分之合計為100質量份時的質量份來表示。本發明之聚醯胺樹脂組成物中,摻合量係就這樣成為聚醯胺樹脂組成物中之含量。The blending amount of each component is expressed as the mass parts when the total mass parts of all the resin components of the crystalline polyamide resin (A), the modified polyolefin resin (B), and the thermoplastic elastomer (C) are 100 mass parts. In the polyamide resin composition of the present invention, the blending amount is the content in the polyamide resin composition.

結晶性聚醯胺樹脂(A)只要是主鏈中具有醯胺鍵(-NHCO-)之結晶性的聚合物,便沒有特別之限定,可舉例如聚醯胺6(NY6)、聚醯胺66(NY66)、聚醯胺46(NY46)、聚醯胺11(NY11)、聚醯胺12(NY12)、聚醯胺610(NY610)、聚醯胺612(NY612)、聚己二醯間苯二甲胺(MXD6)、六亞甲基二胺-對苯二甲酸聚合物(6T)、六亞甲基二胺-對苯二甲酸及己二酸聚合物(66T)、六亞甲基二胺-對苯二甲酸及ε-己內醯胺共聚物(6T/6)、三甲基六亞甲基二胺-對苯二甲酸聚合物(TMD-T)、間苯二甲胺與己二酸及間苯二甲酸共聚物(MXD-6/I)、三六亞甲基二胺與對苯二甲酸及ε-己內醯胺共聚物(TMD-T/6)、二胺基二伸環己基甲烷(CA)與間苯二甲酸及月桂內醯胺共聚物等。此等可使用1種,亦可摻混2種以上使用。此等之中,宜使用聚醯胺6(NY6)、及聚醯胺66(NY66)。The crystalline polyamide resin (A) is not particularly limited as long as it is a crystalline polymer having an amide bond (-NHCO-) in the main chain, and examples thereof include polyamide 6 (NY6), polyamide 66 (NY66), polyamide 46 (NY46), polyamide 11 (NY11), polyamide 12 (NY12), polyamide 610 (NY610), polyamide 612 (NY612), poly(m-xylylene adipate) (MXD6), hexamethylenediamine-terephthalic acid polymer (6T) , hexamethylenediamine-terephthalic acid and adipic acid polymer (66T), hexamethylenediamine-terephthalic acid and ε-caprolactam copolymer (6T/6), trimethylhexamethylenediamine-terephthalic acid polymer (TMD-T), meta-phenylenediamine and adipic acid and isophthalic acid copolymer (MXD-6/I), tri-hexamethylenediamine and terephthalic acid and ε-caprolactam copolymer (TMD-T/6), diaminodicyclohexylmethane (CA) and isophthalic acid and lauryl lactam copolymer, etc. These can be used alone or in combination of two or more. Among these, polyamide 6 (NY6) and polyamide 66 (NY66) are preferably used.

結晶性聚醯胺樹脂(A)之相對黏度係沒有特別之限定,以96%硫酸溶液(聚醯胺樹脂濃度1g/dl,溫度25℃)測定,宜為2.0~5.0,更宜為2.0~3.5。The relative viscosity of the crystalline polyamide resin (A) is not particularly limited, but is preferably 2.0 to 5.0, more preferably 2.0 to 3.5, as measured with a 96% sulfuric acid solution (polyamide resin concentration 1 g/dl, temperature 25°C).

改性聚烯烴樹脂(B)係聚烯烴樹脂經改性而得者。就聚烯烴樹脂而言,可舉例如高密度聚乙烯、低密度聚乙烯、超高分子量聚乙烯、直鏈狀低密度聚乙烯、聚丙烯、聚(1-丁烯)、聚(4-甲基戊烯)等。此等可使用1種,亦可摻混2種以上使用。此等之中,宜使用高密度聚乙烯。The modified polyolefin resin (B) is a polyolefin resin obtained by modification. Examples of the polyolefin resin include high-density polyethylene, low-density polyethylene, ultra-high molecular weight polyethylene, linear low-density polyethylene, polypropylene, poly(1-butene), poly(4-methylpentene), etc. These can be used alone or in combination of two or more. Among these, high-density polyethylene is preferably used.

改性聚烯烴樹脂(B)中,為了改善與結晶性聚醯胺樹脂(A)之相容性,具有可與上述聚醯胺樹脂(A)之末端基(胺基或羧基)及/或主鏈醯胺基的反應性官能基。就該反應性官能基而言,可舉例如羧基、酸酐基、環氧基、㗁唑啉基、胺基、異氰酸酯基等。此等之中,考慮與該聚醯胺樹脂(A)之反應性高之觀點,宜為酸酐基。In order to improve the compatibility with the crystalline polyamide resin (A), the modified polyolefin resin (B) has a reactive functional group with the terminal group (amino group or carboxyl group) and/or the main chain amide group of the polyamide resin (A). Examples of the reactive functional group include carboxyl group, acid anhydride group, epoxy group, oxazoline group, amine group, isocyanate group, etc. Among these, an acid anhydride group is preferred from the viewpoint of high reactivity with the polyamide resin (A).

該反應性官能基之含量宜為於改性聚烯烴樹脂(B)中為0.05~8質量%,更宜為0.1~5質量%。上述具有反應性官能基之改性聚烯烴樹脂(B)之製造方法係沒有特別之限定,可列舉於製造聚烯烴樹脂之步驟中使具有上述反應性官能基之化合物反應之方法、將聚烯烴樹脂之丸粒與具有上述反應性官能基之化合物等混合,藉由擠製機等進行混練使其反應之方法等。The content of the reactive functional group in the modified polyolefin resin (B) is preferably 0.05-8% by mass, more preferably 0.1-5% by mass. The method for producing the modified polyolefin resin (B) having the reactive functional group is not particularly limited, and examples thereof include a method of reacting the compound having the reactive functional group in the step of producing the polyolefin resin, a method of mixing polyolefin resin pellets with the compound having the reactive functional group, and kneading the mixture by an extruder to cause the mixture to react, and the like.

改性聚烯烴樹脂(B)之摻合量只要是改性聚烯烴樹脂(B)能在該聚醯胺樹脂(A)之基質中以粒徑5μm以下之微域分散的量,便沒有特別之限定,通常相對於全部樹脂成分100質量%,係0.5~10質量%,宜為1~8質量%,更宜為2~6質量%。The amount of the modified polyolefin resin (B) blended is not particularly limited as long as it is an amount that can be dispersed in a micro-domain with a particle size of less than 5 μm in the matrix of the polyamide resin (A). It is usually 0.5-10% by mass, preferably 1-8% by mass, and more preferably 2-6% by mass, relative to 100% by mass of the entire resin component.

熱塑性彈性體(C)係沒有特別之限定,可舉例如苯乙烯系熱塑性彈性體、烯烴系熱塑性彈性體、聚醯胺系熱塑性彈性體、聚酯系熱塑性彈性體、聚胺甲酸酯系熱塑性彈性體等。此等可使用1種,亦可摻混2種以上來使用。The thermoplastic elastomer (C) is not particularly limited, and examples thereof include styrene-based thermoplastic elastomers, olefin-based thermoplastic elastomers, polyamide-based thermoplastic elastomers, polyester-based thermoplastic elastomers, polyurethane-based thermoplastic elastomers, etc. These may be used alone or in combination of two or more.

苯乙烯系熱塑性彈性體係沒有特別之限定,可舉例如苯乙烯/丁二烯/苯乙烯嵌段共聚物(SBS)、為其氫化物之苯乙烯/乙烯-丁烯/苯乙烯嵌段共聚物(SEBS)苯乙烯/丁二烯共聚物(SBR)、為其氫化物之苯乙烯/乙烯/丁烯共聚物(HSBR)、苯乙烯/異丁烯/苯乙烯嵌段共聚物(SIS)、為其氫化物之苯乙烯/乙烯-丙烯/苯乙烯嵌段共聚物(SEPS)等。The styrene-based thermoplastic elastomer is not particularly limited, and examples thereof include styrene/butadiene/styrene block copolymer (SBS), styrene/ethylene-butylene/styrene block copolymer (SEBS) which is a hydrogenated product thereof, styrene/butadiene copolymer (SBR), styrene/ethylene/butylene copolymer (HSBR) which is a hydrogenated product thereof, styrene/isobutylene/styrene block copolymer (SIS), styrene/ethylene-propylene/styrene block copolymer (SEPS) which is a hydrogenated product thereof, and the like.

烯烴系熱塑性彈性體係沒有特別之限定,可舉例如乙烯/丙烯/二烯橡膠(EPDM)、乙烯/丙烯橡膠(EPR)、丁基橡膠(IIR)等橡膠、經動態交聯之烯烴系熱塑性彈性體、具柔軟性之乙烯系共聚物等。The olefin-based thermoplastic elastomer is not particularly limited, and examples thereof include rubbers such as ethylene/propylene/diene rubber (EPDM), ethylene/propylene rubber (EPR), butyl rubber (IIR), dynamically cross-linked olefin-based thermoplastic elastomers, and flexible ethylene-based copolymers.

聚醯胺系熱塑性彈性體係沒有特別之限定,可舉例如將結晶性且熔融溫度高的聚醯胺作為硬鏈段並將玻璃轉移溫度低之聚醚或聚酯作為軟鏈段的聚醚酯醯胺及聚酯醯胺等。The polyamide-based thermoplastic elastomer is not particularly limited, and examples thereof include polyetheresteramide and polyesteramide having a crystalline polyamide having a high melting point as a hard segment and a polyether or polyester having a low glass transition temperature as a soft segment.

聚酯系熱塑性彈性體係沒有特別之限定,可舉例如將結晶性且熔融溫度高之聚酯作為硬鏈段並將玻璃轉移溫度低之聚醚或聚酯作為軟鏈段之聚醚聚酯及聚酯聚酯之嵌段共聚物等。The polyester-based thermoplastic elastomer is not particularly limited, and examples thereof include block copolymers of polyether polyester and polyester polyester, which have crystalline polyester with a high melting point as a hard segment and polyether or polyester with a low glass transition temperature as a soft segment.

聚胺甲酸酯系熱塑性彈性體係沒有特別之限定,可舉例如將結晶性且熔融溫度高之聚酯作為硬鏈段並將玻璃轉移溫度低之聚醚或聚酯作為軟鏈段之聚醚聚胺甲酸酯及聚酯聚胺甲酸酯等。The polyurethane-based thermoplastic elastomer is not particularly limited, and examples thereof include polyether polyurethane and polyester polyurethane having a crystalline polyester having a high melting point as a hard segment and a polyether or polyester having a low glass transition temperature as a soft segment.

此等熱塑性彈性體中,考慮韌性改良效果及彈性模數之平衡的觀點,宜為苯乙烯系及/或烯烴系熱塑性彈性體,更宜為苯乙烯系熱塑性彈性體,進一步宜為SEBS。Among these thermoplastic elastomers, from the viewpoint of the balance between the toughness improvement effect and the elastic modulus, styrene-based and/or olefin-based thermoplastic elastomers are preferred, styrene-based thermoplastic elastomers are more preferred, and SEBS is further preferred.

熱塑性彈性體(C)中,為了改善與結晶性聚醯胺樹脂(A)之相容性,具有可與該聚醯胺樹脂(A)之末端基(胺基或羧基)及/或主鏈醯胺基反應的反應性官能基。就該反應性官能基而言,可舉例如羧基、酸酐基、環氧基、㗁唑啉基、胺基、異氰酸酯基等。此等之中,考慮與該聚醯胺樹脂(A)之反應性高的觀點,宜為酸酐基。In order to improve the compatibility with the crystalline polyamide resin (A), the thermoplastic elastomer (C) has a reactive functional group that can react with the terminal group (amino group or carboxyl group) and/or the main chain amide group of the polyamide resin (A). Examples of the reactive functional group include a carboxyl group, anhydride group, epoxy group, oxazoline group, amine group, isocyanate group, etc. Among these, anhydride group is preferred from the viewpoint of high reactivity with the polyamide resin (A).

該反應性官能基之含量,在熱塑性彈性體(C)中宜為0.05~8質量%,更宜為0.1~5質量%。具有上述反應性官能基之熱塑性彈性體(C)之製造方法係沒有特別之限定,可列舉於製造熱塑性彈性體之步驟中使具有上述反應性官能基之化合物反應的方法、將熱塑性彈性體之丸粒與具有上述反應性官能基之化合物等混合並以擠製機等進行混練使其反應之方法等。The content of the reactive functional group in the thermoplastic elastomer (C) is preferably 0.05-8% by mass, more preferably 0.1-5% by mass. The method for producing the thermoplastic elastomer (C) having the reactive functional group is not particularly limited, and examples thereof include a method of reacting a compound having the reactive functional group in the step of producing the thermoplastic elastomer, a method of mixing pellets of the thermoplastic elastomer and the compound having the reactive functional group and kneading them with an extruder to react, and the like.

針對熱塑性彈性體(C)之摻合量,只要是熱塑性彈性體(C)於上述聚醯胺樹脂(A)之基質中能以粒徑5μm以下之微域分散的量便沒有特別之限定,通常,相對於全部樹脂成分100質量%,為0.1~10質量%,宜為1~7質量%。There is no particular limitation on the amount of the thermoplastic elastomer (C) blended as long as the thermoplastic elastomer (C) can be dispersed in a micro-domain with a particle size of less than 5 μm in the matrix of the polyamide resin (A). Generally, the amount is 0.1-10% by mass, preferably 1-7% by mass, relative to 100% by mass of the total resin component.

抗氧化劑(D)宜為抑制改性聚烯烴樹脂(B)與熱塑性彈性體(C)具有之該反應性官能基之失活的化合物。「抑制反應性官能基之失活」係指「不與反應性官能基反應」。亦即,抗氧化劑(D)係不會妨害改性聚烯烴樹脂(B)與熱塑性彈性體(C)微分散於該聚醯胺樹脂(A)之基質中之化合物。The antioxidant (D) is preferably a compound that inhibits the deactivation of the reactive functional groups possessed by the modified polyolefin resin (B) and the thermoplastic elastomer (C). "Inhibiting the deactivation of the reactive functional groups" means "not reacting with the reactive functional groups". That is, the antioxidant (D) is a compound that does not hinder the microdispersion of the modified polyolefin resin (B) and the thermoplastic elastomer (C) in the matrix of the polyamide resin (A).

抗氧化劑(D)係沒有特別之限定,例如在改性聚烯烴樹脂(B)與熱塑性彈性體(C)具有之上述反應性官能基為酸酐基之情況,可列舉不具有與酸酐基反應之官能基之受阻酚系抗氧化劑、硫系抗氧化劑、磷系抗氧化劑等有機系抗氧化劑、及熱安定劑等,宜為受阻酚系抗氧化劑。此等可使用1種,亦可摻混2種以上來使用。就與酸酐基反應之官能基而言,可舉例如胺基、羥基等。此外,受阻酚結構之酚性羥基不該當於與酸酐基反應之官能基。胺系抗氧化劑因為會與上述反應性官能基反應使其失活故較不理想。The antioxidant (D) is not particularly limited. For example, when the above-mentioned reactive functional groups of the modified polyolefin resin (B) and the thermoplastic elastomer (C) are acid anhydride groups, hindered phenol-based antioxidants, organic antioxidants such as sulfur-based antioxidants and phosphorus-based antioxidants, and thermal stabilizers that do not have functional groups that react with acid anhydride groups can be listed, and hindered phenol-based antioxidants are preferred. One of these can be used, or two or more can be mixed and used. As for the functional groups that react with acid anhydride groups, for example, amino groups and hydroxyl groups can be mentioned. In addition, the phenolic hydroxyl group of the hindered phenol structure should not be the functional group that reacts with the acid anhydride group. Amine-based antioxidants are not ideal because they react with the above-mentioned reactive functional groups to deactivate them.

抗氧化劑(D)之摻合量,係相對於全部樹脂成分100質量份,宜為0.01~1質量份,更宜為0.1~0.5質量份。抗氧化劑(D)之摻合量若為上述範圍內,不僅會貢獻於改善聚醯胺樹脂組成物之滑動性與韌性,且因應聚醯胺樹脂組成物之量的適當的處方量,可防止隨時間經過的氧化劣化。The blending amount of the antioxidant (D) is preferably 0.01 to 1 part by mass, more preferably 0.1 to 0.5 parts by mass, relative to 100 parts by mass of the total resin component. If the blending amount of the antioxidant (D) is within the above range, it will not only contribute to improving the slip and toughness of the polyamide resin composition, but also prevent oxidative degradation over time according to the appropriate amount of the polyamide resin composition.

脫模劑(E)宜為抑制改性聚烯烴樹脂(B)及熱塑性彈性體(C)具有之上述反應性官能基之失活的化合物。「抑制反應性官能基之失活」係指「不與反應性官能基反應」。亦即,脫模劑(E)係不會妨害改性聚烯烴樹脂(B)與熱塑性彈性體(C)微分散於該聚醯胺樹脂(A)之基質中之化合物。The release agent (E) is preferably a compound that inhibits the deactivation of the reactive functional groups possessed by the modified polyolefin resin (B) and the thermoplastic elastomer (C). "Inhibiting the deactivation of the reactive functional groups" means "not reacting with the reactive functional groups". That is, the release agent (E) is a compound that does not hinder the microdispersion of the modified polyolefin resin (B) and the thermoplastic elastomer (C) in the matrix of the polyamide resin (A).

脫模劑(E)係沒有特別之限定,可舉例如高級脂肪酸酯系化合物、醯胺系化合物、聚乙烯蠟、聚矽氧、聚環氧乙烷等。此等可使用1種,亦可摻混2種以上來使用。在改性聚烯烴樹脂(B)及熱塑性彈性體(C)具有之上述反應性官能基為酸酐基的情況,脫模劑(E)宜為高級脂肪酸酯系化合物。此外,高級脂肪酸係碳數超過10之脂肪酸,宜為碳數11~30之脂肪酸。金屬鹽化合物,因為會與上述反應性官能基反應使其失活故較不理想。The release agent (E) is not particularly limited, and examples thereof include higher fatty acid ester compounds, amide compounds, polyethylene wax, polysilicone, polyethylene oxide, etc. These may be used alone or in combination of two or more. In the case where the reactive functional groups of the modified polyolefin resin (B) and the thermoplastic elastomer (C) are anhydride groups, the release agent (E) is preferably a higher fatty acid ester compound. In addition, a higher fatty acid is a fatty acid having more than 10 carbon atoms, preferably a fatty acid having 11 to 30 carbon atoms. Metal salt compounds are less desirable because they react with the reactive functional groups to inactivate them.

脫模劑(E)之摻合量相對於全部樹脂成分100質量份宜為0.05~1質量份,更宜為0.1~0.8質量份。脫模劑(E)之摻合量若為上述範圍內,不僅對於聚醯胺樹脂組成物之滑動性與韌性之改善有所貢獻,且可確保適當之脫模性。The blending amount of the release agent (E) is preferably 0.05-1 mass part, more preferably 0.1-0.8 mass part, relative to 100 mass parts of the total resin components. If the blending amount of the release agent (E) is within the above range, it not only contributes to the improvement of the slip and toughness of the polyamide resin composition, but also ensures appropriate demolding properties.

抗氧化劑(D)與脫模劑(E)不會妨害改性聚烯烴樹脂(B)與熱塑性彈性體(C)微分散於該聚醯胺樹脂(A)之基質中。因此,改性聚烯烴樹脂(B)與熱塑性彈性體(C)會有效率地與上述聚醯胺樹脂(A)反應,於上述聚醯胺樹脂(A)之基質中以粒徑5μm以下之微域微分散。據認為其結果,改性聚烯烴樹脂(B)所致之改善滑動性之效果、與熱塑性彈性體(C)所致之韌性改善效果會有效地作用,而展現本發明之特有的效果。該粒徑宜為4μm以下,更宜為3.5μm以下。上述粒徑之下限值係沒有特別之限定,考慮流動性之觀點,宜為1μm以上,更宜為2μm以上。The antioxidant (D) and the mold release agent (E) do not interfere with the microdispersion of the modified polyolefin resin (B) and the thermoplastic elastomer (C) in the matrix of the polyamide resin (A). Therefore, the modified polyolefin resin (B) and the thermoplastic elastomer (C) react efficiently with the polyamide resin (A) and are microdispersed in the matrix of the polyamide resin (A) in a microdomain with a particle size of 5 μm or less. As a result, it is believed that the effect of improving the sliding property by the modified polyolefin resin (B) and the effect of improving the toughness by the thermoplastic elastomer (C) will work effectively, and the unique effect of the present invention will be exhibited. The particle size is preferably 4 μm or less, and more preferably 3.5 μm or less. The lower limit of the particle size is not particularly limited, but from the viewpoint of fluidity, it is preferably 1 μm or more, more preferably 2 μm or more.

本發明之聚醯胺樹脂組成物中,只要是不妨害改性聚烯烴樹脂(B)及熱塑性彈性體(C)微分散於上述聚醯胺樹脂(A)之基質中的範圍,在上述(A)~(E)成分之外,亦可摻合以往聚醯胺樹脂組成物中摻合之為耐候性改良劑之碳黑、銅氧化物、鹼金屬鹵化物、光或熱安定劑、結晶成核劑、潤滑材、抗靜電劑、顏料、染料、偶聯劑等添加劑。另外,藉由摻合填充材,可大幅地改善成形品之強度、剛性。作為填充材,可舉例如玻璃纖維、碳纖維、金屬纖維、聚芳醯胺(aramid)纖維、石綿、鈦酸鉀晶鬚、矽灰石、玻璃片、玻璃珠、滑石、雲母、黏土、碳酸鈣、硫酸鋇、氧化鈦、氧化鋁等。本發明之聚醯胺樹脂組成物中,上述(A)~(E)成分之合計宜占70質量%以上,更宜占80質量%以上,進一步宜占90質量%以上。In the polyamide resin composition of the present invention, in addition to the above-mentioned components (A) to (E), additives such as carbon black, copper oxide, alkali metal halide, light or heat stabilizer, crystal nucleating agent, lubricant, antistatic agent, pigment, dye, coupling agent, etc., which are conventionally blended in polyamide resin compositions as weather resistance improvers, can be blended as long as they do not interfere with the microdispersion of the modified polyolefin resin (B) and the thermoplastic elastomer (C) in the matrix of the above-mentioned polyamide resin (A). In addition, by blending fillers, the strength and rigidity of the molded product can be greatly improved. Examples of fillers include glass fiber, carbon fiber, metal fiber, aramid fiber, sponge, potassium titanate whiskers, wollastonite, glass flakes, glass beads, talc, mica, clay, calcium carbonate, barium sulfate, titanium oxide, aluminum oxide, etc. In the polyamide resin composition of the present invention, the total amount of the above-mentioned components (A) to (E) preferably accounts for 70% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more.

本發明之聚醯胺樹脂組成物,例如藉由將各成分使用單軸擠製機、二軸擠製機、加壓揑合機等混練裝置進行混練來製造。混練裝置宜為二軸擠製機。就一實施態樣而言,混合上述(A)~(E)成分、及取決於用途之顏料等,投入至二軸擠製機。藉由於二軸擠製機均勻地混練可製造滑動性優良的聚醯胺樹脂組成物。二軸擠製機之混練溫度宜為220~300℃,混練時間宜為約2~15分鐘。The polyamide resin composition of the present invention can be produced by kneading the components using a kneading device such as a single-screw extruder, a two-screw extruder, a pressure kneader, etc. The kneading device is preferably a two-screw extruder. In one embodiment, the above-mentioned (A) to (E) components and pigments depending on the application are mixed and put into a two-screw extruder. By uniformly kneading in a two-screw extruder, a polyamide resin composition with excellent slip can be produced. The kneading temperature of the two-screw extruder is preferably 220~300℃, and the kneading time is preferably about 2~15 minutes.

本發明之聚醯胺樹脂組成物可廣泛地利用來作為要求滑動性之電氣電子零件、汽車零件、建築零件、及工業用零件等滑動零件之原料。就滑動零件而言,具體來說可列舉軸承、齒輪、車門限位器(door checker)、鏈導軌零件等。 [實施例]The polyamide resin composition of the present invention can be widely used as a raw material for sliding parts such as electrical and electronic parts, automobile parts, construction parts, and industrial parts that require sliding properties. Specifically, the sliding parts include bearings, gears, door checkers, chain guide parts, etc. [Example]

以下,使用實施例來具體地說明本發明,但本發明並不限定於此等實施例。此外,以下之各例中獲得之聚醯胺樹脂成形品之各物性係基於下述試驗方法來測定。Hereinafter, the present invention will be specifically described using examples, but the present invention is not limited to these examples. In addition, the various physical properties of the polyamide resin molded products obtained in the following examples are measured based on the following test methods.

實施例及比較例中使用之原材料係如同下述。 作為結晶性聚醯胺樹脂(A),使用(A1)~(A3)。 (A1)聚醯胺66(RV=3.4):EPR34W(上海神馬塑料科技術有限公司製)、熔點265℃ (A2)聚醯胺66(RV=2.8):Vydyne 21FSR(Ascend公司製)、熔點265℃ (A3)聚醯胺66(RV=2.4):EPR24(上海神馬塑料科技術有限公司製)、熔點265℃The raw materials used in the examples and comparative examples are as follows. As crystalline polyamide resin (A), (A1) to (A3) are used. (A1) Polyamide 66 (RV = 3.4): EPR34W (manufactured by Shanghai Shenma Plastic Technology Co., Ltd.), melting point 265°C (A2) Polyamide 66 (RV = 2.8): Vydyne 21FSR (manufactured by Ascend), melting point 265°C (A3) Polyamide 66 (RV = 2.4): EPR24 (manufactured by Shanghai Shenma Plastic Technology Co., Ltd.), melting point 265°C

作為改性聚烯烴樹脂(B),使用(B1)及(B2)。 (B1)馬來酸酐改性聚乙烯:MODIC DH0200(三菱化學(股)製) (B2)未改性聚乙烯:hi-zex 6203B(Prime Polymer Co., Ltd.製)As the modified polyolefin resin (B), (B1) and (B2) were used. (B1) Maleic anhydride-modified polyethylene: MODIC DH0200 (manufactured by Mitsubishi Chemical Co., Ltd.) (B2) Unmodified polyethylene: hi-zex 6203B (manufactured by Prime Polymer Co., Ltd.)

作為熱塑性彈性體(C),使用(C1)及(C2)。 (C1)馬來酸酐改性SEBS:Tuftec M-1943(旭化成(股)公司製) (C2)未改性SEBS:Tuftec H-1221(旭化成(股)公司製)As the thermoplastic elastomer (C), (C1) and (C2) were used. (C1) Maleic anhydride modified SEBS: Tuftec M-1943 (manufactured by Asahi Kasei Corporation) (C2) Unmodified SEBS: Tuftec H-1221 (manufactured by Asahi Kasei Corporation)

作為抗氧化劑(D),使用(D1)及(D2)。 (D1)受阻酚系抗氧化劑:三乙二醇-雙-3-(3-第三丁基-4-羥基-5-甲基苯基)丙酸酯(SONGWON公司製,SONGNOX2450) (D2)胺系抗氧化劑:NONFLEX DCD(精工化學(股)公司製)As the antioxidant (D), (D1) and (D2) were used. (D1) Hindered phenol antioxidant: triethylene glycol-bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl) propionate (SONGNOX2450, manufactured by SONGWON) (D2) Amine antioxidant: NONFLEX DCD (manufactured by Seiko Chemical Co., Ltd.)

作為脫模劑(E),使用(E1)~(E3)。 (E1)脂肪族酯:Ricolb WE-40(Clariant Japan K.K.製) (E2)硬脂酸鎂:N.P.1500-S(淡南化學工業(股)公司製) (E3)二十八酸鈣:Licomont Cav102(Clariant Japan K.K.製)As the mold release agent (E), (E1) to (E3) were used. (E1) Aliphatic ester: Ricolb WE-40 (manufactured by Clariant Japan K.K.) (E2) Magnesium stearate: N.P.1500-S (manufactured by Tamnan Chemical Industry Co., Ltd.) (E3) Calcium octadecanoate: Licomont Cav102 (manufactured by Clariant Japan K.K.)

[實施例1~7、比較例1~8] 評價樣本之製造係以表1及表2所示之聚醯胺樹脂組成物之摻合比例稱量各原料,以滾筒混合後,投入至二軸擠製機。二軸擠製機之設定溫度係250℃~300℃,混練時間設為5~10分鐘。使用獲得之丸粒,藉由射出成形機成形各種評價樣本。射出成形機之缸筒溫度設為250℃~290℃,模具溫度設為80℃。[Examples 1 to 7, Comparative Examples 1 to 8] The evaluation samples were prepared by weighing the raw materials according to the blending ratio of the polyamide resin composition shown in Tables 1 and 2, mixing them by rollers, and then feeding them into a two-axis extruder. The temperature of the two-axis extruder was set at 250℃~300℃, and the mixing time was set at 5~10 minutes. The obtained pellets were used to form various evaluation samples by an injection molding machine. The cylinder temperature of the injection molding machine was set at 250℃~290℃, and the mold temperature was set at 80℃.

各種評價、測定方法係如同下述。評價、測定結果表示於表1及表2中。 1.聚醯胺樹脂之相對黏度(96%硫酸溶液法) 使用烏氏黏度管,於25℃以96質量%硫酸溶液,且聚醯胺樹脂濃度1g/dl進行測定。The various evaluation and measurement methods are as follows. The evaluation and measurement results are shown in Tables 1 and 2. 1. Relative viscosity of polyamide resin (96% sulfuric acid solution method) Using an Oobleck viscometer, the measurement was performed at 25°C with 96 mass% sulfuric acid solution and a polyamide resin concentration of 1g/dl.

2.聚醯胺樹脂之熔點 使用差示掃描量熱計(Seiko Instruments Inc.,EXSTAR 6000),以升溫速度20℃/分鐘進行測定,求得吸熱峰部溫度。2. Melting point of polyamide resin A differential scanning calorimeter (Seiko Instruments Inc., EXSTAR 6000) was used to measure the temperature at a heating rate of 20°C/min to obtain the endothermic peak temperature.

3.拉伸強度、拉伸彈性模數、拉伸伸度 依循ISO178測定。3.Tensile strength, tensile modulus, and tensile elongation Measured in accordance with ISO178.

4.耐衝擊性 依循ISO179-1測定。4. Impact resistance Measured in accordance with ISO179-1.

5.滑動性 使用推力式磨耗試驗機,使聚甲醛(POM)製之圓筒成形品接觸聚醯胺樹脂平板,且該聚醯胺樹脂平板係於表面平均地塗布了一定量的將摻合有二硫化鉬之滑脂、矽砂與火山灰以質量比率成為1:1:1之方式予以混合所製得的粉塵,以30分鐘、負荷荷重30kgf/cm2 、速度40mm/sec之條件連續地滑動。之後,從磨耗前後之重量差與摩擦試驗時之收歛後之磨耗荷重之值算出動摩擦係數。5. Sliding property Using a thrust wear tester, a cylindrical molded product made of polyoxymethylene (POM) was brought into contact with a polyamide resin plate on which a certain amount of dust prepared by mixing grease mixed with molybdenum disulfide, silica sand and volcanic ash in a mass ratio of 1:1:1 was evenly applied. The plate was continuously slid for 30 minutes at a load of 30kgf/ cm2 and a speed of 40mm/sec. The dynamic friction coefficient was then calculated from the weight difference before and after the wear and the wear load after the contraction during the friction test.

6.粒徑 切出成形之評價樣本,使用裝設有玻璃刀之切片機製作剖面。以微分干涉顯微鏡觀察製得的剖面,拍攝相片。在該顯微鏡相片中之改性聚烯烴樹脂(B)及熱塑性彈性體(C)之微域之中,任意選擇分散徑最大的10個微域,測定選擇之微域的長徑,將其平均值作為粒徑。6. Particle size Cut out the evaluation sample after forming, and make a cross section using a microtome equipped with a glass knife. Observe the obtained cross section with a differential interference microscope and take a photo. Among the microdomains of the modified polyolefin resin (B) and the thermoplastic elastomer (C) in the microscope photo, randomly select the 10 microdomains with the largest dispersion diameter, measure the length of the selected microdomains, and take the average value as the particle size.

[表1] 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 組成 (質量份) 聚醯胺樹脂(A1) 92 93 89 96 90 聚醯胺樹脂(A2) 92 聚醯胺樹脂(A3) 92 聚烯烴樹脂(B1) 3 3 3 2 6 3 3 聚烯烴樹脂(B2) 熱塑性彈性體(C1) 5 5 5 5 5 1 7 熱塑性彈性體(C2) 抗氧化劑(D1) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 抗氧化劑(D2) 脫模劑(E1) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 脫模劑(E2) 脫模劑(E3) 拉伸特性 拉伸強度(MPa) 70 69 69 72 68 76 68 拉伸彈性模數(GPa) 2.8 2.8 2.8 2.9 2.7 3.2 2.7 拉伸伸度(%) 65 65 65 63 67 56 70 衝擊特性 夏比衝擊強度(kJ/m2 ) 8.7 8.5 8.3 8.1 9.0 6.8 9.4 磨耗特性 磨耗量(mg/km) 25 27 28 23 29 23 29 動摩擦係數 0.06 0.06 0.06 0.08 0.06 0.07 0.07 分散徑 粒徑(μm) 2.6 2.8 2.8 2.5 3.2 2.1 3.5 [Table 1] Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7 Composition (mass) Polyamide resin (A1) 92 93 89 96 90 Polyamide resin (A2) 92 Polyamide resin (A3) 92 Polyolefin resin (B1) 3 3 3 2 6 3 3 Polyolefin resin (B2) Thermoplastic elastomer (C1) 5 5 5 5 5 1 7 Thermoplastic elastomer (C2) Antioxidant (D1) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Antioxidant (D2) Release agent (E1) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Release agent (E2) Release agent (E3) Tensile properties Tensile strength(MPa) 70 69 69 72 68 76 68 Tensile modulus (GPa) 2.8 2.8 2.8 2.9 2.7 3.2 2.7 Tensile elongation (%) 65 65 65 63 67 56 70 Impact characteristics Charpy impact strength (kJ/m 2 ) 8.7 8.5 8.3 8.1 9.0 6.8 9.4 Wear characteristics Wear loss (mg/km) 25 27 28 twenty three 29 twenty three 29 Dynamic friction coefficient 0.06 0.06 0.06 0.08 0.06 0.07 0.07 Dispersion diameter Particle size (μm) 2.6 2.8 2.8 2.5 3.2 2.1 3.5

[表2] 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 比較例7 比較例8 組成 (質量份) 聚醯胺樹脂(A1) 100 98 95 92 92 92 92 92 聚醯胺樹脂(A2) 聚醯胺樹脂(A3) 聚烯烴樹脂(B1) 2 3 3 3 3 聚烯烴樹脂(B2) 3 熱塑性彈性體(C1) 5 5 5 5 5 熱塑性彈性體(C2) 5 抗氧化劑(D1) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 抗氧化劑(D2) 0.2 脫模劑(E1) 0.4 0.4 0.4 0.4 0.4 脫模劑(E2) 0.4 脫模劑(E3) 0.4 0.4 拉伸特性 拉伸強度(MPa) 81 78 73 73 73 71 72 68 拉伸彈性模數(GPa) 3.3 3.2 3.0 3.0 3.0 3.0 3.1 3.0 拉伸伸度(%) 50 51 60 56 51 54 51 57 衝擊特性 夏比衝擊強度(kJ/m2 ) 4.5 5.3 7.2 6.6 5.7 5.9 5.5 6.4 磨耗特性 磨耗量(mg/km) 37 33 37 43 40 37 39 36 動摩擦係數 0.12 0.09 0.13 0.12 0.10 0.10 0.12 0.10 分散徑 粒徑(μm) - 3.1 2.6 14.3 10.4 13.4 12.4 12.8 [Table 2] Comparison Example 1 Comparison Example 2 Comparison Example 3 Comparison Example 4 Comparison Example 5 Comparative Example 6 Comparison Example 7 Comparative Example 8 Composition (mass) Polyamide resin (A1) 100 98 95 92 92 92 92 92 Polyamide resin (A2) Polyamide resin (A3) Polyolefin resin (B1) 2 3 3 3 3 Polyolefin resin (B2) 3 Thermoplastic elastomer (C1) 5 5 5 5 5 Thermoplastic elastomer (C2) 5 Antioxidant (D1) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Antioxidant (D2) 0.2 Release agent (E1) 0.4 0.4 0.4 0.4 0.4 Release agent (E2) 0.4 Release agent (E3) 0.4 0.4 Tensile properties Tensile strength(MPa) 81 78 73 73 73 71 72 68 Tensile modulus (GPa) 3.3 3.2 3.0 3.0 3.0 3.0 3.1 3.0 Tensile elongation (%) 50 51 60 56 51 54 51 57 Impact characteristics Charpy impact strength (kJ/m 2 ) 4.5 5.3 7.2 6.6 5.7 5.9 5.5 6.4 Wear characteristics Wear loss (mg/km) 37 33 37 43 40 37 39 36 Dynamic friction coefficient 0.12 0.09 0.13 0.12 0.10 0.10 0.12 0.10 Dispersion diameter Particle size (μm) - 3.1 2.6 14.3 10.4 13.4 12.4 12.8

實施例1~7係夏比衝擊強度皆為6kJ/m2 以上,相較於未實施改質之聚醯胺獲得韌性較高的組成物。此外,拉伸彈性模數或拉伸伸度並沒有大的損失。在介隔粉塵之滑動試驗後的磨耗量與動摩擦係數中亦相較於比較例1~8具有較良好之耐磨耗性。比較例1、2係因為韌性不足故無法抑制滑動時之脆性的表面破壞,磨耗量變大。比較例3雖然韌性足夠,但難以發揮聚烯烴樹脂之滑動改質效果。比較例4因為配方有未改性之熱塑性彈性體故難以形成微分散之微域,成為不易展現優良物性之粒徑故較不適合。比較例5、6、7因為各別使用胺系抗氧化劑、脂肪酸金屬鹽,而與改性聚烯烴樹脂或熱塑性彈性體之反應性官能基反應,產生使反應性官能基失活的作用,故無法形成微分散之微域。比較例8因為配方有未改性之聚烯烴樹脂,故難以形成微分散之微域,無法在表面均勻地發揮滑動改質效果,而磨耗量變大。The Charpy impact strength of Examples 1 to 7 is all above 6 kJ/ m2 , and a composition with higher toughness is obtained compared to the unmodified polyamide. In addition, there is no significant loss in tensile modulus or tensile elongation. The wear amount and dynamic friction coefficient after the sliding test in the medium dust are also better than those of Comparative Examples 1 to 8. Comparative Examples 1 and 2 cannot suppress the brittle surface damage during sliding due to insufficient toughness, and the wear amount becomes larger. Although Comparative Example 3 has sufficient toughness, it is difficult to exert the sliding modification effect of the polyolefin resin. Comparative Example 4 is not suitable because it is difficult to form micro-dispersed micro-domains because the formula contains unmodified thermoplastic elastomers, and the particle size is not easy to show good physical properties. Comparative Examples 5, 6, and 7 use amine antioxidants and fatty acid metal salts, which react with the reactive functional groups of modified polyolefin resins or thermoplastic elastomers to inactivate the reactive functional groups, so micro-dispersed micro-domains cannot be formed. Comparative Example 8 is difficult to form micro-dispersed micro-domains because the formula contains unmodified polyolefin resins, and the sliding modification effect cannot be uniformly exerted on the surface, and the wear amount becomes large.

圖1係以微分干涉顯微鏡觀察實施例1之剖面而得之圖像。可知聚烯烴樹脂及熱塑性彈性體在聚醯胺樹脂之基質中以粒徑5μm以下之微域均勻地微分散之情況。另一方面,圖2係以微分干涉顯微鏡觀察比較例6之剖面而得之圖像。上述2種改質材不均勻地分散在聚醯胺樹脂之基質,沒有形成微分散之微域。且存在有大型的微域,有在磨耗時應力集中,成為磨耗之起點的可能性。 [產業上利用性]FIG1 is an image obtained by observing the cross section of Example 1 using a differential interference microscope. It can be seen that the polyolefin resin and the thermoplastic elastomer are uniformly dispersed in the matrix of the polyamide resin in microdomains with a particle size of less than 5 μm. On the other hand, FIG2 is an image obtained by observing the cross section of Comparative Example 6 using a differential interference microscope. The above two modified materials are unevenly dispersed in the matrix of the polyamide resin, and no microdomains of microdispersion are formed. In addition, there are large microdomains, which may concentrate stress during wear and become the starting point of wear. [Industrial Utilization]

本發明之聚醯胺樹脂組成物係兼具優良之靭性與滑動特性的成形材料。尤其適合於要求介隔具有高硬度之粒子的耐磨耗性、滑動安定性優良的滑動零件用,作為能使用在廣泛領域中的工程塑膠,可期待其對於產業界有大的貢獻。The polyamide resin composition of the present invention is a molding material with both excellent toughness and sliding properties. It is particularly suitable for sliding parts that require wear resistance of particles with high hardness and excellent sliding stability. As an engineering plastic that can be used in a wide range of fields, it is expected to make a great contribution to the industry.

[圖1]以微分干涉顯微鏡觀察實施例1所製作之評價樣本之剖面而得的圖像。 [圖2]以微分干涉顯微鏡觀察比較例6所製作之評價樣本之剖面而得的圖像。[Figure 1] An image obtained by observing the cross section of the evaluation sample prepared in Example 1 using a differential interference microscope. [Figure 2] An image obtained by observing the cross section of the evaluation sample prepared in Comparison Example 6 using a differential interference microscope.

Claims (7)

一種滑動零件用聚醯胺樹脂組成物,含有結晶性聚醯胺樹脂(A)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的改性聚烯烴樹脂(B)、具有能與該聚醯胺樹脂(A)之末端基及/或主鏈醯胺基反應之反應性官能基的熱塑性彈性體(C)、抗氧化劑(D)、及脫模劑(E); 該改性聚烯烴樹脂(B)與該熱塑性彈性體(C)係於該聚醯胺樹脂(A)之基質中以粒徑5μm以下之微域分散。A polyamide resin composition for sliding parts, comprising a crystalline polyamide resin (A), a modified polyolefin resin (B) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), a thermoplastic elastomer (C) having a reactive functional group capable of reacting with the terminal group and/or the main chain amide group of the polyamide resin (A), an antioxidant (D), and a mold release agent (E); the modified polyolefin resin (B) and the thermoplastic elastomer (C) are dispersed in a microdomain with a particle size of less than 5 μm in the matrix of the polyamide resin (A). 如請求項1之滑動零件用聚醯胺樹脂組成物,其中,該抗氧化劑(D)及該脫模劑(E)係抑制該改性聚烯烴樹脂(B)與該熱塑性彈性體(C)所具有之該反應性官能基之失活的化合物。The polyamide resin composition for sliding parts of claim 1, wherein the antioxidant (D) and the mold release agent (E) are compounds that inhibit the deactivation of the reactive functional groups possessed by the modified polyolefin resin (B) and the thermoplastic elastomer (C). 如請求項1或2之滑動零件用聚醯胺樹脂組成物,其中,該反應性官能基係酸酐基。A polyamide resin composition for sliding parts as claimed in claim 1 or 2, wherein the reactive functional group is an anhydride group. 如請求項1或2之滑動零件用聚醯胺樹脂組成物,其中,該抗氧化劑(D)係受阻酚系抗氧化劑。The polyamide resin composition for sliding parts of claim 1 or 2, wherein the antioxidant (D) is a hindered phenol antioxidant. 如請求項1或2之滑動零件用聚醯胺樹脂組成物,其中,該脫模劑(E)係高級脂肪酸酯系化合物。The polyamide resin composition for sliding parts of claim 1 or 2, wherein the release agent (E) is a higher fatty acid ester compound. 如請求項1或2之滑動零件用聚醯胺樹脂組成物,其中,該熱塑性彈性體(C)係苯乙烯系及/或烯烴系熱塑性彈性體。The polyamide resin composition for sliding parts of claim 1 or 2, wherein the thermoplastic elastomer (C) is a styrene-based and/or olefin-based thermoplastic elastomer. 一種滑動零件,係從如請求項1至6中任一項之滑動零件用聚醯胺樹脂組成物所獲得。A sliding part is obtained from the polyamide resin composition for sliding parts as described in any one of claims 1 to 6.
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