TWI841970B - Fermentation process and fermentation equipment using commercial operational technology for rapid production of organic fertilizers and feeds from multiple organic waste materials - Google Patents

Abstract

A fermentation process using a commercial operational technology for a rapid production of organic fertilizers and feeds from multiple organic waste materials uses specific equipment to implement the following steps: a pretreatment step, a fermentation step, and a controlled fermentation step, wherein (a) in the pretreatment step, the waste is prepared into materials by mixing in different proportions, followed by formulating the microorganisms according to the properties of the materials; (b) in the fermentation step, the materials and the microorganisms are placed in the fermentation equipment; the fermentation temperature is set to range from 50 to 170℃; and the fermentation equipment is set to rotate or stir to mix the materials with microorganisms together for mixed fermentation; (c) in the controlled fermentation step, the change of materials and microorganisms in weight is monitored; the fermentation temperature and the rotational speed are adjusted based on the increase or decrease in weight thereof, so that the moisture content will be adjusted simultaneously to achieve a full fermentation process.

Description

Rapid production of organic fertilizers and feed commercialization technology from multiple organic waste materials, fermentation process and fermentation equipment

This invention relates to a fermentation process and fermentation equipment for rapidly producing organic fertilizers and feeds from multiple organic waste materials. More specifically, it refers to a fermentation process and fermentation equipment for multiple production and capable of forming a customized standard operation mode.

There are many types of waste, such as livestock manure, animal waste, plant decay or urban organic waste and sewage sludge, etc., which can be recycled into renewable energy for agricultural purposes, fuel purposes or other industrial raw materials. Among them, the waste regulations can be found in the "Industrial Waste Recycling Reference Manual" of the Environmental Protection Administration, which has detailed regulations on the classification and use of waste.

However, to make waste into usable products, the proportion of waste and the species and proportion of microorganisms need to be controlled. However, in the known technology, the proportion of waste and microorganisms is only a large-scale configuration, such as: how much percentage of livestock manure, animal, plant, etc. are used for the configuration of waste, but it is impossible to carry out detailed control, such as: feathers, internal organs, etc. are all within the scope of animal materials, so the content of each waste ratio will be slightly inconsistent, and then a fixed proportion of microorganisms will be fermented, resulting in different product quality.

Moreover, the fermentation method is mostly to mix waste with microorganisms and pile them up and cover them with plastic sheets to slowly raise the temperature. After turning them over every few hours or days, they are piled up and covered with plastic sheets again. The fermentation temperature of this method is below 100 degrees Celsius, which cannot effectively eliminate bacteria, insects, and insect eggs, etc., and the fermentation process is too long, and each fermentation often takes several months.

In view of this, I have conducted in-depth research on the above-mentioned deficiencies based on my many years of experience in research and development in related fields, and actively sought solutions based on the above-mentioned needs. After a long period of hard research and multiple tests, I finally completed this invention.

The main purpose of this invention is to control the fermentation process so that the fermentation of waste can reach full fermentation, and in this process, high temperature can be used to kill bacteria, pests, insect eggs, etc.

The secondary purpose of this invention is that users can use the fermentation process to obtain products with better quality, and the use of the fermentation equipment can also greatly reduce the labor cost and fermentation time.

To achieve the above-mentioned purpose, the fermentation process of the invention for rapidly producing organic fertilizer and feed from multi-organic waste materials is to use specific equipment to carry out the following steps to obtain a better product:

a. Pre-treatment step: Mix the waste into materials in different proportions, and then prepare microorganisms with different proportions that have aerobic and anaerobic fermentation, or withstand high temperatures above 100 degrees, or adapt to pH0.1 to pH10 strong acid to strong alkaline environments, or have multiple fermentation and respiration, or have the ability to inherit fermentation from biological bacteria; among them, the waste will mainly be made into agricultural products, so the raw materials of the waste can be feathers, fruit and vegetable residues, waste wood, mineral mud, agricultural sludge, etc., which are related to agricultural uses in the "Reference Manual for Industrial Waste Reuse Management".

b. Fermentation step: Place the materials and microorganisms in a semi-closed fermentation equipment, and set the fermentation temperature between 50 degrees Celsius and 170 degrees Celsius. Then rotate or stir the fermentation equipment to mix and ferment the materials and microorganisms. During the fermentation process, high temperature is used to kill bacteria, insects and eggs in the materials;

c. Control the fermentation step: During the mixed fermentation process, monitor the weight changes of the materials and microorganisms, and adjust the fermentation temperature or rotation speed according to the increase or decrease in their weight, so that the moisture content will also be adjusted synchronously, and the full fermentation process will be achieved.

Among them, the product made by the above steps can be preferably an organic fertilizer or a feed.

In summary, the aforementioned fermentation process can produce products for agricultural purposes, and the main products are preferably organic fertilizers or feeds. Moreover, the fermentation process can be used to form a production line in a more customized way, and can be applied to the production of more products, such as: feather products, organic fertilizers, feeds, culture soil, planting sludge, etc. The product can be applied in a more diverse range of fields, such as: breeding, crops, fruit and vegetable markets, agricultural processing plants, food processing plants, organic fertilizer manufacturing, urban kitchen waste, etc.

In addition, the fermentation equipment of the fermentation process of the commercial technology of rapidly making organic fertilizer and feed from multiple organic waste materials is the fermentation equipment of the commercial technology of rapidly making organic fertilizer and feed from multiple organic waste materials of the present invention, which includes a main body, a transport device, a heating module and a control device; The main body includes a drum, a support structure placed under the drum, spiral blades arranged inside the drum and a drum cover connected to the drum; the aforementioned The drum is arc-shaped from the opening to the base, and the interior thereof can be used to place materials; the aforementioned support structure is to set support points corresponding to the arc of the drum to fix the drum, and the spiral blades can rotate to allow the materials to be delivered in, delivered out, or rolled; the aforementioned drum cover is used to seal the drum; The transport device is connected to the drum, and includes a conveyor connected to the drum, a feed port located above the conveyor, and a discharge port connected to the conveyor; the aforementioned The conveyor can connect the pipeline to the feed port and the drum to transport the material, allowing the material to fall from the feed port to the conveyor and then be transported to the drum by the conveyor, or the conveyor can connect the pipeline to the discharge port and the drum to transport the material, and the material inside the drum is transported to the discharge port by the conveyor; the heating module is connected to the body, which includes a heating device connected to the body and a pipeline module connected to the heating device and placed inside the drum. The aforementioned heating device heats the medium to more than 100 degrees, and then transmits the medium to the pipeline module, so that the pipeline module can transmit heat energy to the inside of the drum; the aforementioned control device is connected to the main body, the transport device and the heating module, and is used to control the rotation direction and speed of the spiral blades, the switch of the drum cover, the connection of the transport device to the feed port or the discharge port, the switch of the transport device, the switch of the heating device and the heating temperature of the heating module.

In summary, users can use fermentation equipment and fermentation process of multi-organic waste materials to quickly make organic fertilizers and feeds commercial technology, so that materials with different ratios can be fermented with specific microorganisms, and control devices can be used to control the fermentation process, and the fermentation temperature or rotation speed can be adjusted according to different materials and different microorganisms to achieve full fermentation and good product quality.

1: Fermentation process for rapidly converting multiple organic waste materials into organic fertilizers and feed commercialization technology

11: Pre-processing steps

12: Fermentation step

13: Control and monitor the fermentation process

2: Fermentation equipment for rapidly converting multiple organic waste materials into organic fertilizers and feed commercialization technology

21: Body

211: Roller

212: Support structure

213:Spiral blades

214: Drum cover

22: Transport equipment

221:Conveyor

222: Feeding port

223: Discharge port

23: Heating module

231: Heating device

232: Pipeline module

24: Control device

Figure 1: Schematic diagram of the manufacturing process of a preferred embodiment of the present invention.

Figure 2: Schematic diagram of the structure of a preferred embodiment of the present invention.

Figure 3: A side view schematic diagram of a preferred embodiment of the present invention.

In order to provide a more detailed understanding of the purpose, efficacy, features and structure of the present invention, two preferred embodiments are provided with accompanying drawings as follows.

Please refer to Figure 1, which is a schematic diagram of the manufacturing process of a preferred embodiment of the present invention.

As shown in Figure 1, in order to achieve the above-mentioned purpose, the fermentation process 1 of the commercialization technology of the multi-organic waste materials of the present invention for rapid production of organic fertilizers and feeds uses specific equipment to carry out the following steps:

a. Pre-treatment step 11: Mix the waste into materials in different proportions, and then prepare microorganisms with different proportions that have aerobic and anaerobic fermentation, or withstand high temperatures above 100 degrees, or adapt to pH0.1 to pH10 strong acid to strong alkaline environments, or have multiple fermentation and respiration, or have the ability to inherit biological bacteria fermentation; among them, the waste will mainly be made into agricultural related products, so the raw materials of the waste can be feathers, fruit and vegetable residues, waste wood, mineral mud, agricultural sludge, etc., which are related to agricultural uses in the "Reference Manual for Industrial Waste Reuse Management".

b. Fermentation step 12: Place the material and microorganisms in a semi-closed fermentation device, and set the fermentation temperature between 50 degrees Celsius and 170 degrees Celsius. Then rotate or stir the fermentation device to mix and ferment the material and microorganisms. During the fermentation process, high temperature is used to kill bacteria, insects and eggs in the material;

c. Control fermentation step 13: During the mixed fermentation process, monitor the weight changes of the materials and microorganisms, and adjust the fermentation temperature or rotation speed according to the increase or decrease in their weight, so that the moisture content will also be adjusted synchronously, and the full fermentation process will be achieved.

Among them, the product made by the above steps can be preferably an organic fertilizer or a fertilizer.

Among them, the specific microorganisms suitable for fermentation have the ability to withstand high temperatures of more than 100 degrees, or the microorganisms can also adapt to environments ranging from pH 0.1 to pH 10, from strong acid to strong alkaline, and can also have multiple fermentation conditions at the same time.

Of course, specific microorganisms suitable for fermentation can also be other specific conditions, such as having live bacteria characteristics, such as the ability to quickly remove formaldehyde and other chemical substances or deodorize, etc., or having the ability to inherit probiotic fermentation, or having biological characteristics of multiple fermentation and respiration, etc. Microorganisms with different characteristics will also change the fermentation conditions required during fermentation.

In summary, the aforementioned fermentation process can produce products for agricultural purposes, and the main products are preferably organic fertilizers or feeds. Moreover, the fermentation process can be used to form a production line in a more customized way, and can be applied to the production of more products, such as: feather products, organic fertilizers, feeds, culture soil, planting sludge, etc. The product can be applied in a more diverse range of fields, such as: breeding, crops, fruit and vegetable markets, agricultural processing plants, food processing plants, organic fertilizer manufacturing, urban kitchen waste, etc.

Please refer to Figure 2, which is a schematic diagram of the structure of a preferred embodiment of the present invention.

As shown in FIG2 , the fermentation equipment of the fermentation process 1 of the commercial technology of rapidly converting multiple organic waste materials into organic fertilizers and feeds is the fermentation equipment 2 of the commercial technology of rapidly converting multiple organic waste materials into organic fertilizers and feeds of the present invention, which includes a body 21, a transport device 22, a heating module 23 and a control device 24; The body 21 includes a drum 211, a support structure 212 disposed under the drum 211, a spiral blade 213 disposed inside the drum 211 and a drum cover 214 connected to the drum 211; the drum 2 11 is arc-shaped from the opening to the base, and the inside thereof can be used to place materials; the aforementioned support structure 212 is a support point corresponding to the arc of the roller 211 to fix the roller 211, and the spiral blade 213 can rotate to allow the material to be delivered, delivered, or rolled; the aforementioned roller cover 214 is used to seal the roller 211; Wherein, the material can be made of agricultural-related waste, and the waste can be feathers, fruit and vegetable residues, waste wood, mineral mud, agricultural sludge, etc., and other types of agricultural use in the "Reference Manual for Industrial Waste Reuse Management".

The transport device 22 is connected to the drum 211, and includes a conveyor 221 connected to the drum 211, a feed port 222 located above the conveyor 221, and a discharge port 223 connected to the conveyor 221; the conveyor 221 can connect the pipeline to the feed port 222 and the drum 211 to transport the material, so that the material falls from the feed port 222 to the conveyor 221, and then is transferred to the drum 211 by the conveyor 221, or the conveyor 221 can connect the pipeline to the discharge port 223 and the drum 211 to transport the material, and the material inside the drum 211 is transferred to the discharge port 223 by the conveyor 221; The heating module 23 is connected to the main body 21, and includes A heating device 231 connected to the body 21 and a pipeline module 232 connected to the heating device 231 and placed inside the drum 211; the aforementioned heating device 231 heats the medium to more than 100 degrees, and then transmits the medium to the pipeline module 232, so that the pipeline module 232 can transmit heat energy to the inside of the drum 211; wherein, the medium can be hot kerosene heated to more than 100 degrees, or the medium can be gas heated to more than 100 degrees, or the heating device 231 can be an electric heating rod that heats the material with electricity to more than 100 degrees and then supplies it to the pipeline module 232, so that the pipeline module 232 can conduct heat to heat the material, and the heat conduction temperature of the pipeline module 232 can be more than 100 degrees.

The control device 24 is connected to the body 21, the transport device 22 and the heating module 23, and is used to control the rotation direction and speed of the spiral blade 213, the switch of the drum cover 214, the connection of the transport device 22 to the feed port 222 or the discharge port 223, the switch of the transport device 22, the switch of the heating device 231 and the heating temperature of the heating module 23.

The material of the body 21 can be a corrosion-resistant material for the application of the roller 211, and the corrosion-resistant material is glass fiber reinforced plastic (fiber-reinforced plastic). The material of the drum 211 is preferably FRP, so that when the drum 211 is heated internally, the corrosion resistance of the drum 211 is improved, thereby extending the service life of the product; and the body 21 is assembled in an assembled manner, so that the body 21 can be packaged in small components and delivered to a place or factory where organic fertilizer or feed is required. When arriving at the destination, the body 21 is assembled on site, and the waste can be reused and made into organic fertilizer or feed; when a component is damaged during use, only the damaged component needs to be replaced, and the entire body 21 does not need to be replaced, so the assembly method can greatly reduce the production cost.

Of course, the production of the body 21 can also be applied in an integrated molding method, which can make the mechanical properties of the body 21 very good; the above two production methods for the body 21 can be used to manufacture the body 21 in accordance with the production conditions required by the customer.

Among them, the pipeline module 232 can be assembled or disassembled in groups. Because the pipeline module 232 is in a state of repeated heating for a long time, it is very easy to cause failure or damage and need to be replaced. However, in order to make the invention better applied, the pipeline module 232 uses several heating pipelines as a group. The grouping method can be configured according to needs. It can be assembled in groups of three, four, or other numbers. Therefore, if a part of the components is damaged, the damaged components of the block can be disassembled and replaced without replacing all the components, which greatly reduces its production cost. And because there is no need to replace large areas of components, it greatly reduces the loss of time.

Accordingly, the fermentation equipment 2 of the commercial transfer technology for rapidly making organic fertilizer and feed from multiple organic waste materials can be applied to agricultural purposes, fuel purposes, other industrial purposes, etc. After the waste is subjected to the above-mentioned fermentation process and customized production lines, the obtained products can be organic fertilizer, feed, culture soil, etc., with high-quality products; among the products, organic fertilizer or feed is the best.

In summary, the user applies the fermentation equipment 2 of the commercial technology of rapidly making organic fertilizer and feed from multiple organic waste materials and matches it with the fermentation process 1 of the commercial technology of rapidly making organic fertilizer and feed from multiple organic waste materials, and can achieve the purpose of fermenting materials of different proportions with specific microorganisms, and in this fermentation process, the control device 24 is applied to control the fermentation, and the fermentation temperature or rotation speed is adjusted according to different materials and different microorganisms, so as to achieve full fermentation and make the product quality good, and can be applied in different fields, such as: breeding industry, agricultural crops, fruit and vegetable markets, agricultural product processing plants, food processing plants, organic fertilizer manufacturing, urban kitchen waste, etc.

Please refer to Figures 2 and 3. Figure 2 is a schematic diagram of the structure of a preferred embodiment of the present invention, and Figure 3 is a schematic diagram of the side view of a preferred embodiment of the present invention. .

As shown in Figures 2 and 3, the control device 24 controls the conveyor 221 to connect one end to the drum 211 and the other end to the feed port 222. Then the material will fall into the conveyor 221 through the feed port 222. After being transferred to the drum 211 by the conveyor 221, the spiral blades 213 will transfer the material into the drum 211 in a forward manner and continue to rotate and roll the material so that the material can contact the pipeline module 232 with a large area. When the heating is completed, the control device 24 controls the conveyor 221 to connect one end to the feed port 222 and the other end to the discharge port 223. Then, the material is transferred to the discharge port 223 by the conveyor 221 to obtain the finished product, such as organic fertilizer, feed, etc.

The spiral blade 213 rotates like a screw, and can rotate forward, so that the material can roll synchronously inside the drum 211 when it moves forward to the bottom of the drum 211, so that the contact area between the material and the pipeline module 232 can be greatly increased, thereby heating the material more evenly.

During the heating process of the material, water will evaporate and can be output to the outside through the discharge port 223, and the weight of the material will decrease. When the material decreases to a specific value, the control device 24 will control the spiral blade 213 to reverse, and transfer the material from the drum 211 to the conveyor 221, and then transfer it to the discharge port 223 through the conveyor 221.

The advantages of the present invention are:

1. Reduce production costs: Use fermentation equipment to produce and control materials and microorganisms, greatly reducing labor costs and fermentation time costs, thereby reducing production costs.

2. Applicable to diversified materials and microorganisms: The present invention can be applied to different ratios or different materials and uncertain microorganisms for fermentation control, replacing the conventional practice of using only single configuration materials and microorganisms for fermentation, and according to the fermentation control method, it can achieve full fermentation of materials and microorganisms, so that it can achieve products with good properties.

3. Applicable to diversified fields: The present invention can be applied to customized production lines for required products, such as organic fertilizers, feed, culture soil, etc., and can configure the proportion of different materials and microorganisms, as well as the temperature and time control, etc. according to different needs. Therefore, the scope of application can be aquaculture, crops, fruit and vegetable markets, agricultural processing plants, food processing plants, organic fertilizer manufacturing, kitchen waste, etc.

Therefore, this invention has excellent progress and practicality among similar products. After searching domestic and foreign technical data and literature on this type of structure, it is indeed found that there is no identical or similar structure before the application of this case. Therefore, this case should have met the patent requirements of "inventiveness", "suitability for industrial application" and "progressiveness", and the application is filed in accordance with the law.

However, the above is only the preferred embodiment of the present invention. Any other equivalent structural changes made by applying the present invention specification and the scope of patent application should be included in the scope of patent application of the present invention.

1: Fermentation process for rapidly converting multiple organic waste materials into organic fertilizers and feed commercialization technology

11: Pre-processing steps

12: Fermentation step

13: Control and monitor the fermentation process

Claims (10)

A fermentation process for rapidly making organic fertilizer and feed from multiple organic waste materials is a commercial technology that uses specific equipment to perform the following steps to obtain better products: a. Pre-treatment step: The waste is mixed into materials in different proportions, and then different proportions of microorganisms that are prepared or have aerobic and anaerobic fermentation in the same tank, or can withstand high temperatures above 100 degrees, or can adapt to pH 0.1 to pH 10 strong acid to strong alkaline environments, or have multiple fermentation and respiration, or have the ability to inherit fermentation from biological bacteria are configured; Among them, the type of waste is specified in the "Reference Manual for Industrial Waste Reuse Management" b. Fermentation step: Place the material and microorganisms in a semi-closed fermentation equipment, and set the fermentation temperature between 50 degrees Celsius and 170 degrees Celsius. Then rotate or stir the fermentation equipment to mix and ferment the material and microorganisms. During the fermentation process, high temperature is used to kill bacteria, insects and eggs in the material. c. Control and monitor the fermentation step: During the mixed fermentation process, monitor the weight changes of the material and microorganisms. According to the increase or decrease in weight, the fermentation temperature or rotation speed will be adjusted, so that the moisture content will also be adjusted synchronously, and the full fermentation process will be achieved. As described in claim 1, the fermentation process of the commercialization technology of rapidly producing organic fertilizer and feed from multiple organic waste materials, wherein the product can be organic fertilizer. As described in claim 1, the fermentation process of commercialization technology for rapidly producing organic fertilizer and feed from multi-organic waste materials, wherein the product can be feed. A fermentation device for commercializing organic fertilizer and feed from multiple organic waste materials includes a main body, a transport device, a heating module, and a control device; the main body includes a drum, a support structure placed under the drum, spiral blades placed inside the drum, and a drum cover connected to the drum; the drum is arc-shaped from the opening to the base, and its interior can be used The material is placed in the drum; the supporting structure is configured with supporting points corresponding to the arc of the drum to fix the drum, and the spiral blades can rotate to allow the material to follow or be moved in, out, or rolled; the drum cover is used to seal the drum; the transport device is connected to the drum, and includes a conveyor connected to the drum, a feed port located above the conveyor, and a discharge port connected to the conveyor. The conveyor can connect the pipeline to the feed port and the drum to transport materials, or the conveyor can connect the pipeline to the discharge port and the drum to transport materials; the heating module is connected to the body, which includes a heating device connected to the body and a pipeline module connected to the heating device and placed inside the drum; the heating device heats the medium to more than 100 degrees, and then transfers the medium to the pipeline module, so that the pipeline module can transfer heat energy to the inside of the drum; the control device is connected to the body, the conveyor and the heating module, and is used to control the rotation direction and speed of the spiral blades, the switch of the drum cover, the connection of the conveyor to the feed port or the discharge port, the switch of the conveyor, the switch of the heating device, and the heating temperature of the heating module. As described in claim 4, the fermentation equipment for commercializing the technology of rapidly producing organic fertilizer and feed from multi-organic waste materials, wherein the main body can be produced in an assembled manner or in an integrated manner. As described in claim 4, the fermentation equipment for rapidly converting multiple organic waste materials into organic fertilizers and feed commercialization technology, wherein the pipeline module can be assembled or disassembled in groups. As described in claim 4, the fermentation equipment for rapidly producing organic fertilizer and feed from multi-organic waste materials for commercialization, wherein the heating device can be an electric heating rod. As described in claim 4, the fermentation equipment for rapidly producing organic fertilizer and feed from multi-organic waste materials, wherein the medium can be thermal oil or thermal gas. As described in claim 4, the fermentation equipment for commercializing the technology of rapidly producing organic fertilizer and feed from multi-organic waste materials, wherein the material of the main body can be a corrosion-resistant material. As described in claim 4, the fermentation equipment for rapidly converting multiple organic waste materials into organic fertilizers and feeds for commercialization, wherein the material of the main body can be fiber-reinforced plastic (FRP).