TWI841722B - Covering tape for packing elecronic component and package - Google Patents
Covering tape for packing elecronic component and package Download PDFInfo
- Publication number
- TWI841722B TWI841722B TW109111479A TW109111479A TWI841722B TW I841722 B TWI841722 B TW I841722B TW 109111479 A TW109111479 A TW 109111479A TW 109111479 A TW109111479 A TW 109111479A TW I841722 B TWI841722 B TW I841722B
- Authority
- TW
- Taiwan
- Prior art keywords
- layer
- tape
- heat
- electronic components
- cover tape
- Prior art date
Links
- 238000012856 packing Methods 0.000 title abstract 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 35
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 34
- 229920013716 polyethylene resin Polymers 0.000 claims abstract description 31
- 239000010410 layer Substances 0.000 claims description 107
- 239000012793 heat-sealing layer Substances 0.000 claims description 68
- 238000004806 packaging method and process Methods 0.000 claims description 48
- 239000000758 substrate Substances 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 abstract description 30
- 238000000576 coating method Methods 0.000 description 25
- 238000007789 sealing Methods 0.000 description 25
- 239000011248 coating agent Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 20
- -1 polyethylenes Polymers 0.000 description 20
- 239000000523 sample Substances 0.000 description 18
- 206010000117 Abnormal behaviour Diseases 0.000 description 13
- 206010040844 Skin exfoliation Diseases 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 8
- 238000011282 treatment Methods 0.000 description 8
- 239000002216 antistatic agent Substances 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- 230000006866 deterioration Effects 0.000 description 6
- 230000005611 electricity Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 230000003068 static effect Effects 0.000 description 6
- 239000005977 Ethylene Substances 0.000 description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 5
- 239000012790 adhesive layer Substances 0.000 description 5
- 229920001940 conductive polymer Polymers 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 229920000767 polyaniline Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 229920002799 BoPET Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
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- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
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- 230000002829 reductive effect Effects 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 230000006399 behavior Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000128 polypyrrole Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 1
- PRBHEGAFLDMLAL-UHFFFAOYSA-N 1,5-Hexadiene Natural products CC=CCC=C PRBHEGAFLDMLAL-UHFFFAOYSA-N 0.000 description 1
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000000181 anti-adherent effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical compound C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- QYZLKGVUSQXAMU-UHFFFAOYSA-N penta-1,4-diene Chemical compound C=CCC=C QYZLKGVUSQXAMU-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920000553 poly(phenylenevinylene) Polymers 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D73/00—Packages comprising articles attached to cards, sheets or webs
- B65D73/02—Articles, e.g. small electrical components, attached to webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/38—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Packaging Frangible Articles (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明係關於一種電子零件包裝用覆蓋帶及使用該電子零件包裝用覆蓋帶之包裝體。 The present invention relates to a covering tape for packaging electronic components and a packaging body using the covering tape for packaging electronic components.
近年來,IC、電阻、電晶體、二極體、電容器、壓電元件暫存器等電子零件採用編帶包裝以供表面安裝。於編帶包裝中,將電子零件收納於具有用於收納電子零件之複數個收納部之載帶,然後利用覆蓋帶對載帶進行熱密封,獲得用於存放及搬送電子零件之包裝體。又,於安裝電子零件時,自載帶剝離覆蓋帶,將電子零件自動取出並表面安裝於基板。再者,覆蓋帶亦被稱為上帶。 In recent years, electronic components such as ICs, resistors, transistors, diodes, capacitors, and piezoelectric components are packaged in tape for surface mounting. In tape packaging, electronic components are stored in a carrier tape having multiple storage sections for storing electronic components, and then the carrier tape is heat-sealed with a cover tape to obtain a package for storing and transporting electronic components. When installing electronic components, the cover tape is peeled off from the carrier tape, and the electronic components are automatically taken out and surface mounted on the substrate. Furthermore, the cover tape is also called the top tape.
又,於編帶包裝中,除了存在由於電子零件與載帶或覆蓋帶摩擦或接觸而產生靜電之情況以外,亦存在於安裝時由於自載帶剝離覆蓋帶而產生靜電之情況。 In addition, in the case of braided packaging, in addition to the static electricity generated by friction or contact between electronic components and carrier tape or cover tape, static electricity is also generated by peeling the cover tape off the carrier tape during installation.
因此,為抑制靜電之產生,提出各種具有抗靜電性之覆蓋帶(例如,參照專利文獻1~3)。 Therefore, in order to suppress the generation of static electricity, various cover tapes with anti-static properties have been proposed (for example, refer to patent documents 1~3).
[專利文獻1]日本專利第4162961號 [Patent Document 1] Japanese Patent No. 4162961
[專利文獻2]日本專利特開平10-95448號公報 [Patent document 2] Japanese Patent Publication No. 10-95448
[專利文獻3]日本專利第4061136號 [Patent Document 3] Japanese Patent No. 4061136
然而,本發明之發明者等人發現:即使於使用具有抗靜電性之覆蓋帶之情形時,亦存在電子零件附著於覆蓋帶之情況。 However, the inventors of the present invention have found that even when using a cover tape with antistatic properties, there is still a possibility that electronic components adhere to the cover tape.
本發明係鑒於上述問題而成者,目的在於提供一種於自載帶剝離時能夠抑制電子零件之異常行為之電子零件包裝用覆蓋帶。 The present invention is made in view of the above-mentioned problems, and its purpose is to provide a covering tape for packaging electronic components that can suppress abnormal behavior of electronic components when peeling off the carrier tape.
本發明之一實施形態提供一種電子零件包裝用覆蓋帶,其具有:基材層;熱密封層,其配置於上述基材層之一面側,包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂;及抗靜電層,其配置於上述基材層之與上述熱密封層側之面相反之面側。 One embodiment of the present invention provides a covering tape for packaging electronic components, which comprises: a substrate layer; a heat-sealing layer disposed on one side of the substrate layer, comprising ethylene-vinyl acetate copolymer and polyethylene resin; and an antistatic layer disposed on the side of the substrate layer opposite to the side of the heat-sealing layer.
本發明之一實施形態提供一種包裝體,其具備:載帶,其具有用於收納電子零件之複數個收納部;及上述電子零件包裝用覆蓋帶,其以覆蓋上述收納部之方式配置。 One embodiment of the present invention provides a packaging body, which comprises: a carrier tape having a plurality of storage portions for storing electronic components; and the above-mentioned electronic component packaging covering tape, which is arranged in a manner to cover the above-mentioned storage portions.
根據本發明之電子零件包裝用覆蓋帶,能夠獲得一種即使置於濕熱環境中,亦可抑制於自載帶剝離覆蓋帶時所產生之電子零件之異常行為的包裝體。因此,藉由使用本發明之電子零件包裝用覆蓋帶或包裝體,能夠改善電子零件之安裝。 According to the electronic component packaging cover tape of the present invention, a packaging body can be obtained that can suppress abnormal behavior of electronic components generated when the cover tape is peeled off from the carrier tape even in a humid and hot environment. Therefore, by using the electronic component packaging cover tape or packaging body of the present invention, the installation of electronic components can be improved.
1:覆蓋帶 1: Covering tape
2:基材層 2: Base material layer
3:熱密封層 3: Heat sealing layer
3h:熱密封部 3h: Heat sealing part
4:抗靜電層 4: Anti-static layer
5:中間層 5: Middle layer
10:包裝體 10:Packaging body
11:載帶 11: Carrier tape
12:收納部 12: Storage Department
13:電子零件 13: Electronic parts
14:進給孔 14: Feed hole
圖1係例示性地表示本發明之電子零件包裝用覆蓋帶之概略剖視圖。 FIG1 is a schematic cross-sectional view showing an example of the cover tape for electronic component packaging of the present invention.
圖2(a)、2(b)係例示性地表示本發明之包裝體之概略俯視圖及剖視圖。 Figures 2(a) and 2(b) are schematic top and cross-sectional views of the packaging body of the present invention.
圖3係例示性地表示本發明之電子零件包裝用覆蓋帶之概略剖視圖。 FIG3 is a schematic cross-sectional view showing an example of the cover tape for electronic component packaging of the present invention.
以下,參照圖式等對本發明之實施形態進行說明。但,本發明可以多個不同之態樣而實施,而不應將其解釋為限定於以下所例示之實施形態所記載之內容。又,為了使說明更明確,存在相對於實際之形態而模式性地表示各部分之寬度、厚度、形狀等之情形,但這僅為例示,並不限定本發明之解釋。又,於本說明書及各圖中,對與已經呈現之圖中描述之元件相同之元件標附同一符號,且存在適當地省略詳細說明之情況。 The following describes the implementation form of the present invention with reference to the drawings, etc. However, the present invention can be implemented in a variety of different forms, and should not be interpreted as limited to the contents described in the implementation forms illustrated below. In addition, in order to make the description clearer, there are cases where the width, thickness, shape, etc. of each part are schematically represented relative to the actual form, but this is only an example and does not limit the interpretation of the present invention. In addition, in this specification and each figure, the same symbol is attached to the same components as those described in the already presented figures, and there are cases where detailed descriptions are appropriately omitted.
於本說明書中,當表達於某構件上配置其他構件之態樣時,於僅僅記為「上」或「下」之情形時,除非另有說明,否則包含以下兩種情形:以與某構件相接之方式於正上方或正下方配置其他構件之情形;及於某構件之上方或下方進而經由另一構件配置其他構件之情形。又,於本說明書中,當表達於某構件面上配置其他構件之態樣時,於僅僅記為「面側」或「面」之情形時,除非另有說明,否則包含以下兩種情形:以與某構件相接之方式於正上方或正下方配置其他構件之情形;及於某構件之上方或下方進而經由另一構件配置其他構件之情形。 In this specification, when expressing the configuration of other components on a component, when it is only described as "above" or "below", unless otherwise specified, it includes the following two situations: the configuration of other components directly above or below in a manner of connecting with a component; and the configuration of other components above or below a component through another component. In addition, in this specification, when expressing the configuration of other components on the surface of a component, when it is only described as "side" or "face", unless otherwise specified, it includes the following two situations: the configuration of other components directly above or below in a manner of connecting with a component; and the configuration of other components above or below a component through another component.
以下,對本發明之電子零件包裝用覆蓋帶及包裝體進行詳細說明。 The following is a detailed description of the cover tape and packaging body for electronic component packaging of the present invention.
本發明之電子零件包裝用覆蓋帶係一種具有基材層、配置於上述基材層之一面側且包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之熱密封層、及配置於上述基材層之與上述熱密封層側之面相反之面側之抗靜電層的電子零件包裝用覆蓋帶。再者,於本說明書中,有時將「電子零件包裝用覆蓋帶」簡稱為「覆蓋帶」。 The electronic component packaging cover tape of the present invention is a cover tape for electronic component packaging having a base layer, a heat seal layer disposed on one side of the base layer and comprising ethylene-vinyl acetate copolymer and polyethylene resin, and an antistatic layer disposed on the side of the base layer opposite to the side of the heat seal layer. In addition, in this specification, "electronic component packaging cover tape" is sometimes referred to as "cover tape".
參照圖式對本發明之覆蓋帶進行說明。圖1係表示本發明之覆蓋帶之一例之概略剖視圖。如圖1所示,本發明之覆蓋帶1具有:基材層2;熱密封層3,其配置於基材層2之一面側,包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂;及抗靜電層4,其配置於基材層2之與熱密封層3側面相反之面 側。 The cover tape of the present invention is described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing an example of the cover tape of the present invention. As shown in FIG. 1 , the cover tape 1 of the present invention comprises: a substrate layer 2; a heat-sealing layer 3, which is disposed on one side of the substrate layer 2 and comprises an ethylene-vinyl acetate copolymer and a polyethylene resin; and an antistatic layer 4, which is disposed on the side of the substrate layer 2 opposite to the side of the heat-sealing layer 3.
圖2(a)、2(b)係表示使用本發明之電子零件包裝用覆蓋帶之包裝體之一例之概略俯視圖及剖視圖,圖2(b)係沿圖2(a)之A-A線之剖視圖。如圖2(a)、2(b)所示,包裝體10具備:載帶11,其具有用於收納電子零件13之複數個收納部12;電子零件13,其收納於收納部12;及覆蓋帶1,其以覆蓋收納部12之方式配置。覆蓋帶1熱密封於載帶11,於覆蓋帶1之熱密封層3之兩端以特定之寬度呈線狀設置有熱密封部3h。又,於包裝體10中,載帶11可具有進給孔14。 Figures 2(a) and 2(b) are schematic top and cross-sectional views of an example of a package body using the cover tape for electronic component packaging of the present invention, and Figure 2(b) is a cross-sectional view along the A-A line of Figure 2(a). As shown in Figures 2(a) and 2(b), the package body 10 has: a carrier tape 11 having a plurality of storage portions 12 for storing electronic components 13; electronic components 13 stored in the storage portions 12; and a cover tape 1 arranged to cover the storage portions 12. The cover tape 1 is heat-sealed to the carrier tape 11, and heat-sealed portions 3h are provided linearly at both ends of the heat-sealed layer 3 of the cover tape 1 with a specific width. In addition, in the package body 10, the carrier tape 11 may have a feed hole 14.
本發明之發明者等人發現:於使用具有包含乙烯-乙酸乙烯酯系共聚物之熱密封層之覆蓋帶之情形時,由於初期之表面觸黏性較高,因此於貼合有複數個電子零件,進而,於存放或搬送包裝體時被置於高濕熱環境中之情形時,熱密封層易發生劣化,貼合於覆蓋帶之電子零件更難以掉落。究其原因可推測為具有包含乙烯-乙酸乙烯酯系共聚物之熱密封層之覆蓋帶由於乙烯-乙酸乙烯酯系共聚物之特性而使得MFR(熔融流動速率)較高,黏度較低,因此具有良好之熱密封性,但另一方面,表面觸黏性較高,又,於高濕熱環境中易發生劣化。尤其是,於存放時或搬送時包裝體通常處於捲取狀態,因此能看到此類電子零件難以掉落之現象。 The inventors of the present invention have found that when using a cover tape having a heat-sealing layer containing ethylene-vinyl acetate copolymer, the initial surface tackiness is relatively high, so when a plurality of electronic components are attached, and further, when the package is placed in a high-humidity and heat environment during storage or transportation, the heat-sealing layer is easily degraded, and the electronic components attached to the cover tape are more difficult to fall off. The reason for this can be inferred that the cover tape having a heat-sealing layer containing ethylene-vinyl acetate copolymer has a high MFR (melt flow rate) and low viscosity due to the characteristics of ethylene-vinyl acetate copolymer, so it has good heat sealing properties, but on the other hand, the surface tackiness is relatively high, and it is easy to degrade in a high-humidity and heat environment. In particular, since the packaging is usually in a rolled-up state during storage or transportation, it is difficult for such electronic components to fall off.
因此,本發明之發明者等人進行了銳意研究,結果發現:為了抑制電子零件附著於覆蓋帶,除了需要抑制靜電,亦需要降低覆蓋帶之熱密封層之初期表面觸黏性,且抑制將其置於高濕熱環境中後所發生之劣化。並 且,本發明者等人進而反覆研究,結果發現:除乙烯-乙酸乙烯酯共聚物以外,藉由使覆蓋帶之熱密封層還包含聚乙烯樹脂,能夠降低表面觸黏性,並能抑制將其制置於高濕熱環境中所後發生之劣化。 Therefore, the inventors of the present invention have conducted intensive research and found that in order to suppress the adhesion of electronic components to the cover tape, in addition to suppressing static electricity, it is also necessary to reduce the initial surface tackiness of the heat sealing layer of the cover tape and suppress the deterioration after placing it in a high humidity and heat environment. In addition, the inventors of the present invention have repeatedly studied and found that in addition to ethylene-vinyl acetate copolymer, by making the heat sealing layer of the cover tape also contain polyethylene resin, the surface tackiness can be reduced and the deterioration after placing it in a high humidity and heat environment can be suppressed.
如此,於本發明中,藉由使用具有包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之熱密封層之覆蓋帶,於使用本發明之覆蓋帶之包裝體中,可獲得一種於自載帶剝離覆蓋帶時,能夠抑制由於電子零件貼合於覆蓋帶導致電子零件自載帶之收納部跳出、凸起、立起等電子零件之異常行為之包裝體。 Thus, in the present invention, by using a cover tape having a heat-sealing layer comprising ethylene-vinyl acetate copolymer and polyethylene resin, a packaging body using the cover tape of the present invention can be obtained, which can suppress abnormal behavior of electronic components such as electronic components jumping out, protruding, and standing up from the storage portion of the carrier tape due to the electronic components adhering to the cover tape when the cover tape is peeled off from the carrier tape.
如上所述,根據本發明之電子零件包裝用覆蓋帶,能夠正常取出電子零件,並提高安裝效率。 As described above, the covering tape for electronic component packaging according to the present invention can normally remove electronic components and improve installation efficiency.
以下,就本發明之覆蓋帶之各結構進行說明。 The following describes the various structures of the covering belt of the present invention.
本發明之熱密封層係配置於基材層之一面側,且包含乙烯-乙酸乙烯酯系共聚物及聚乙烯樹脂之層。熱密封層係於使用本發明之覆蓋帶製造包裝體時,藉由對載帶進行熱密封而將覆蓋帶與載帶黏接。 The heat sealing layer of the present invention is disposed on one side of the base material layer and includes a layer of ethylene-vinyl acetate copolymer and polyethylene resin. When the cover tape of the present invention is used to manufacture a package, the heat sealing layer is used to bond the cover tape to the carrier tape by heat sealing the carrier tape.
熱密封層包含乙烯-乙酸乙烯酯系共聚物。藉由使熱密封層包含乙烯-乙酸乙烯酯系共聚物,可使對載帶之熱密封性良好。通常,難以將覆蓋帶熱密封於紙載帶,但具有包含乙烯-乙酸乙烯酯系共聚物之熱密封層之覆蓋帶對於紙載帶亦可獲得良好之熱密封性。因此,本發明之覆蓋帶能夠抑 制於搬送、存放過程中產生意外之剝離。 The heat sealing layer includes ethylene-vinyl acetate copolymer. By making the heat sealing layer include ethylene-vinyl acetate copolymer, the heat sealing property to the carrier can be improved. Generally, it is difficult to heat-seal the cover tape to the paper carrier, but the cover tape having the heat sealing layer including ethylene-vinyl acetate copolymer can also obtain good heat sealing property to the paper carrier. Therefore, the cover tape of the present invention can suppress accidental peeling during transportation and storage.
本發明之乙烯-乙酸乙烯酯系共聚物係至少包含乙烯系單體單元及乙酸乙烯酯單體單元之共聚物。乙烯系單體單元係指源自乙烯系單體之結構單元,乙酸乙烯酯單體單元係指源自乙酸乙烯酯單體之結構單元。 The ethylene-vinyl acetate copolymer of the present invention is a copolymer containing at least ethylene monomer units and vinyl acetate monomer units. The ethylene monomer units refer to structural units derived from ethylene monomers, and the vinyl acetate monomer units refer to structural units derived from vinyl acetate monomers.
乙烯-乙酸乙烯酯系共聚物中之乙烯之含量無特別限定,較佳為60質量%以上97質量%以下,特佳為80質量%以上95質量%以下。 The ethylene content in the ethylene-vinyl acetate copolymer is not particularly limited, but is preferably 60% by mass to 97% by mass, and particularly preferably 80% by mass to 95% by mass.
乙烯-乙酸乙烯酯系共聚物中之乙酸乙烯酯之含量無特別限定,較佳為3質量%以上40質量%以下,特佳為5質量%以上20質量%以下。 The content of vinyl acetate in the ethylene-vinyl acetate copolymer is not particularly limited, but is preferably 3% by mass or more and 40% by mass or less, and particularly preferably 5% by mass or more and 20% by mass or less.
本發明之乙烯-乙酸乙烯酯系共聚物除乙烯系單體單元及乙酸乙烯酯單體單元以外亦可包含第三單體單元。作為第三單體單元,可列舉苯乙烯;飽和羧酸或不飽和羧酸酯等(甲基)丙烯酸;(甲基)丙烯酸甲酯;丙烯酸甲酯;丙烯酸乙酯;丙烯酸丁酯;丙烯;1-丁烯;4-甲基-1-戊烯;1-己烯;1-辛烯、1-癸烯;1,3-丁二烯、2-甲基-1,3-丁二烯等共軛二烯等;1,4-戊二烯、1,5-己二烯等非共軛二烯等。 The ethylene-vinyl acetate copolymer of the present invention may also contain a third monomer unit in addition to the ethylene monomer unit and the vinyl acetate monomer unit. As the third monomer unit, styrene; (meth) acrylic acid such as saturated carboxylic acid or unsaturated carboxylic acid ester; (meth) acrylate methyl; methyl acrylate; ethyl acrylate; butyl acrylate; propylene; 1-butene; 4-methyl-1-pentene; 1-hexene; 1-octene, 1-decene; 1,3-butadiene, 2-methyl-1,3-butadiene and other conjugated dienes; 1,4-pentadiene, 1,5-hexadiene and other non-conjugated dienes, etc.
熱密封層中之上述乙烯-乙酸乙烯酯系共聚物之含量無特別限定,可為大於0質量%且未達100質量%,較佳為50質量%以上90質量%以下,更佳為60質量%以上80質量%以下。 The content of the ethylene-vinyl acetate copolymer in the heat-sealing layer is not particularly limited, and may be greater than 0 mass % and less than 100 mass %, preferably greater than 50 mass % and less than 90 mass %, and more preferably greater than 60 mass % and less than 80 mass %.
若為上述值以上,則能夠獲得較佳之密封強度,因此較佳。若為上 述值以下,則能夠降低初期之觸黏性,且即使暴露於高濕熱環境中後亦能夠抑制熱密封層之劣化,因此較佳。 If it is above the above value, better sealing strength can be obtained, so it is better. If it is below the above value, the initial tackiness can be reduced, and even after exposure to a high humidity and heat environment, the deterioration of the heat sealing layer can be suppressed, so it is better.
本發明之熱密封層之特徵為含有聚乙烯樹脂。於熱密封層中除乙烯-乙酸乙烯酯系共聚物以外調配聚乙烯樹脂,藉此於保持良好之熱密封性之同時能夠降低表面觸黏性,並抑制置於高濕熱環境中後之產生之劣化。 The heat sealing layer of the present invention is characterized by containing polyethylene resin. In addition to ethylene-vinyl acetate copolymer, polyethylene resin is formulated in the heat sealing layer, thereby reducing surface tackiness while maintaining good heat sealing properties and inhibiting deterioration caused by being placed in a high humidity and heat environment.
作為聚乙烯樹脂,可列舉低密度聚乙烯、直鏈狀低密度聚乙烯、中密度聚乙烯、高密度聚乙烯等各種聚乙烯,但由於就分散性之觀點而言有優勢,因此適宜使用低密度聚乙烯(LDPE,密度未達0.910~0.930)及直鏈狀低密度聚乙烯(LLDPE,密度為0.910~0.925)。 As polyethylene resins, various polyethylenes can be listed, such as low-density polyethylene, linear low-density polyethylene, medium-density polyethylene, and high-density polyethylene. However, due to their advantages in terms of dispersibility, low-density polyethylene (LDPE, density less than 0.910~0.930) and linear low-density polyethylene (LLDPE, density 0.910~0.925) are suitable.
又,於本發明中,各種聚乙烯之分類係指於舊JIS K6748:1995或JIS K6899-1:2000中定義者。 In addition, in the present invention, the classification of various polyethylenes refers to those defined in the old JIS K6748:1995 or JIS K6899-1:2000.
熱密封層中之聚乙烯樹脂之含量例如可為大於0質量%且未達100%,較佳為10質量%以上50質量%以下,更佳為20質量%以上40質量%以下。 The content of polyethylene resin in the heat sealing layer may be, for example, greater than 0 mass % and less than 100 mass %, preferably greater than 10 mass % and less than 50 mass %, and more preferably greater than 20 mass % and less than 40 mass %.
若為上述值以下,則不影響熱密封後之密封強度,故能夠抑制於包裝電子零件時產生之剝離等異常之虞,或於存放或搬送過程中覆蓋帶意外剝落之虞,因此較佳。若為上述值以上,則熱密封層之初期表面觸黏得以抑制,置於濕熱環境中後所產生之劣化亦得以抑制,因此較佳。又,若於上述值之範圍內則兼具上述效果,因此更佳。 If it is below the above value, the sealing strength after heat sealing will not be affected, so it can suppress the abnormal risk of peeling when packaging electronic parts, or the risk of accidental peeling of the covering tape during storage or transportation, so it is better. If it is above the above value, the initial surface contact of the heat sealing layer can be suppressed, and the deterioration caused by being placed in a humid and hot environment can also be suppressed, so it is better. In addition, if it is within the range of the above value, it has the above effects, so it is even better.
於本發明中,如上所述,熱密封層中之聚乙烯樹脂之含量較佳為10 質量%以上50質量%以下,特佳為20質量%以上40質量%以下,其原因如下所述。 In the present invention, as described above, the content of the polyethylene resin in the heat sealing layer is preferably 10% by mass or more and 50% by mass or less, and particularly preferably 20% by mass or more and 40% by mass or less, for the following reasons.
即,如上所述,為防止置於濕熱環境後所產生之劣化,並抑制電子零件自載帶之收納部跳出、凸起、立起等電子零件之異常行為,較佳為上述熱密封層中聚乙烯樹脂之含量高。另一方面,於使用紙載帶之情形時,通常難以提高熱密封後之密封強度,因此,需要提高熱密封層中之乙烯-乙酸乙烯酯系共聚物之含量。 That is, as mentioned above, in order to prevent the deterioration caused by being placed in a humid and hot environment and to suppress the abnormal behavior of electronic components such as jumping out, protruding, and standing up from the storage part of the carrier, it is better to have a high content of polyethylene resin in the above-mentioned heat sealing layer. On the other hand, when using a paper carrier, it is usually difficult to increase the sealing strength after heat sealing, so it is necessary to increase the content of ethylene-vinyl acetate copolymer in the heat sealing layer.
就此類觀點而言,為了抑制於包裝電子零件時產生剝離等異常之虞、或於存放或搬送過程中覆蓋帶意外剝落之虞,具體而言,賦予5~50gf左右,較佳為15~40gf左右之密封強度,故而如上所述設置熱密封層中之聚乙烯樹脂之含量之範圍。 From this point of view, in order to suppress the risk of abnormalities such as peeling when packaging electronic parts, or the risk of accidental peeling of the covering tape during storage or transportation, specifically, a sealing strength of about 5~50gf, preferably about 15~40gf, is given, so the range of the polyethylene resin content in the heat sealing layer is set as mentioned above.
再者,上述密封強度係藉由後述實施例中之[熱密封強度評估]中所使用之方法進行測定所得之值。 Furthermore, the above-mentioned sealing strength is the value obtained by measuring the method used in the [heat sealing strength evaluation] in the embodiment described later.
熱密封層只要包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂即可,亦可包含其他樹脂。作為其他樹脂,例如可列舉聚丙烯等聚烯烴;聚酯;聚丙烯酸酯或聚甲基丙烯酸酯等丙烯酸等。該等樹脂亦可被改性。 The heat sealing layer only needs to contain ethylene-vinyl acetate copolymer and polyethylene resin, and may also contain other resins. Examples of other resins include polyolefins such as polypropylene; polyesters; acrylic acids such as polyacrylates or polymethacrylates, etc. These resins may also be modified.
視需要,於熱密封層中亦可包含例如黏著賦予劑、抗靜電劑、抗黏連劑、分散劑、填充劑、塑化劑、著色劑等添加劑。 If necessary, the heat sealing layer may also contain additives such as adhesion agents, antistatic agents, anti-adhesive agents, dispersants, fillers, plasticizers, colorants, etc.
熱密封層之厚度例如可為5μm以上60μm以下。於紙載帶之情形時,熱密封層之厚度例如可為10μm以上60μm以下。於塑料載帶之情形 時,熱密封層之厚度例如可為5μm以上60μm以下。若熱密封層之厚度過薄,則存在無法獲得均勻之膜之情況。又,若熱密封層之厚度過厚,則有覆蓋帶之透明性下降之虞。 The thickness of the heat sealing layer can be, for example, 5 μm to 60 μm. In the case of a paper carrier, the thickness of the heat sealing layer can be, for example, 10 μm to 60 μm. In the case of a plastic carrier, the thickness of the heat sealing layer can be, for example, 5 μm to 60 μm. If the thickness of the heat sealing layer is too thin, a uniform film may not be obtained. In addition, if the thickness of the heat sealing layer is too thick, the transparency of the covering tape may be reduced.
作為熱密封層之形成方法,例如可列舉使用溶劑中分散或溶解有乙烯-乙酸乙烯酯共聚物、聚乙烯樹脂、及視需要之上述其他樹脂或添加劑等之熱密封層用組合物,並將上述熱密封層用組合物塗佈於基材層之一面側並使其乾燥之方法。作為上述熱密封層用組合物之塗佈方法,例如可列舉輥塗、反向塗佈、凹版塗佈、凹版反向塗佈、逗點式塗佈、棒式塗佈、線棒塗佈、桿塗佈、接觸塗佈、刮塗、模嘴塗佈、流塗、浸漬塗佈、噴塗等公知之塗佈法。 As a method for forming a heat sealing layer, for example, there can be cited a method of using a heat sealing layer composition in which ethylene-vinyl acetate copolymer, polyethylene resin, and the above-mentioned other resins or additives as needed are dispersed or dissolved in a solvent, and applying the above-mentioned heat sealing layer composition on one side of the substrate layer and drying it. As the coating method of the above-mentioned heat sealing layer composition, for example, well-known coating methods such as roller coating, reverse coating, gravure coating, gravure reverse coating, comma coating, rod coating, wire rod coating, rod coating, contact coating, scraping coating, die nozzle coating, flow coating, dipping coating, and spray coating can be listed.
又,可使用膜作為熱密封層。於此情形時,作為基材層及熱密封層之積層方法,無特別限定,可使用公知之方法。例如可列舉藉由接著劑將預先製造之膜與基材層貼合之方法,或藉由T型模頭等將熱熔後之原材料擠出至基材層而獲得積層體之方法等。作為接著劑,例如可使用聚酯系接著劑、聚胺基甲酸酯系接著劑、丙烯酸系接著劑等。 In addition, a film can be used as a heat-sealing layer. In this case, the lamination method of the substrate layer and the heat-sealing layer is not particularly limited, and a known method can be used. For example, a method of laminating a pre-made film with a substrate layer by an adhesive, or a method of extruding a hot-melted raw material into a substrate layer by a T-die head to obtain a laminated body can be listed. As an adhesive, for example, a polyester adhesive, a polyurethane adhesive, an acrylic adhesive, etc. can be used.
本發明之抗靜電層係配置於基材層之與熱密封層側之面相反之面側之用於防止覆蓋帶帶電之層。藉由具有抗靜電層,可防止因帶靜電而使電子零件密接於覆蓋帶,或汙物或灰塵等附著於覆蓋帶之表面。又,可防止因與其他面接觸而產生靜電。 The antistatic layer of the present invention is a layer that is disposed on the surface of the substrate layer opposite to the heat sealing layer side and is used to prevent the cover tape from being charged. By having an antistatic layer, it is possible to prevent the electronic parts from being closely attached to the cover tape due to static electricity, or to prevent dirt or dust from being attached to the surface of the cover tape. In addition, it is possible to prevent static electricity from being generated due to contact with other surfaces.
抗靜電層係藉由將抗靜電劑塗佈於基材層而形成。作為抗靜電劑,可列舉導電高分子,例如可列舉聚噻吩、聚苯胺、聚吡咯、聚乙炔、聚對苯、聚苯乙炔、聚乙烯咔唑等。其中,導電高分子較佳為選自由聚噻吩、聚苯胺及聚吡咯所組成之群中1種以上。原因在於可獲得不依賴於濕度之足夠之抗靜電性及透明性。作為聚噻吩,例如適宜使用PEDOT/PSS(聚(3,4-乙二氧基噻吩/聚苯乙烯磺酸)。作為聚苯胺,例如適宜使用硫化聚苯胺。 The antistatic layer is formed by applying an antistatic agent to the substrate layer. As the antistatic agent, conductive polymers can be listed, such as polythiophene, polyaniline, polypyrrole, polyacetylene, polyparaphenylene, polyphenylene vinylene, polyvinyl carbazole, etc. Among them, the conductive polymer is preferably selected from the group consisting of polythiophene, polyaniline and polypyrrole. The reason is that sufficient antistatic properties and transparency that do not depend on humidity can be obtained. As polythiophene, for example, PEDOT/PSS (poly (3,4-ethylenedioxythiophene/polystyrene sulfonic acid) is suitable. As polyaniline, for example, sulfide polyaniline is suitable.
又,本發明之抗靜電層可藉由包含除導電高分子以外之抗靜電劑而表現出抗靜電性。作為除導電高分子以外之抗靜電劑,例如可列舉高分子型界面活性劑、低分子型界面活性劑等。作為界面活性劑,分別有非離子型、陽離子型及陰離子型,作為該界面活性劑,就抗靜電性能、塗佈性之觀點而言較佳為陽離子型高分子界面活性劑。4級銨鹽之抗衡陰離子無特別限定,例如可使用鹵離子、硫化物離子等,且可以於銨之第1至3位包含芳基、烷基,但無特別限定。就溶解性之觀點而言,碳數較佳為6個以下。就透明性、基材密接性之觀點而言,較佳為將丙烯酸主鏈作為高分子型4級銨鹽之主鏈。 Furthermore, the antistatic layer of the present invention can exhibit antistatic properties by including an antistatic agent other than a conductive polymer. Examples of antistatic agents other than a conductive polymer include polymer surfactants and low molecular surfactants. Surfactants include non-ionic, cationic and anionic surfactants. From the perspective of antistatic performance and coating properties, cationic polymer surfactants are preferred. The counter anions of the quaternary ammonium salt are not particularly limited. For example, halogen ions, sulfide ions, etc. can be used, and aromatic groups and alkyl groups can be included at the 1st to 3rd positions of the ammonium, but are not particularly limited. From the perspective of solubility, the carbon number is preferably 6 or less. From the perspective of transparency and substrate adhesion, it is preferred to use an acrylic acid main chain as the main chain of the polymer-type quaternary ammonium salt.
又,抗靜電層亦可包含樹脂。 Furthermore, the antistatic layer may also contain resin.
作為抗靜電層之形成方法,例如可列舉使用溶劑中分散或溶解有抗靜電劑等之抗靜電層用組合物,並將上述抗靜電層用組合物塗佈於基材層之另一面側,並使其乾燥之方法。作為上述抗靜電層用組合物之塗佈方 法,例如可列舉氣刀、刮刀塗佈、刮塗、桿塗佈、棒式塗佈、直接輥式塗佈、反向塗佈、凹版塗佈、斜板式塗佈等公知之塗佈法。 As a method for forming an antistatic layer, for example, an antistatic layer composition in which an antistatic agent is dispersed or dissolved in a solvent is used, and the antistatic layer composition is applied to the other side of the substrate layer and dried. As a method for applying the antistatic layer composition, for example, well-known coating methods such as air knife, scraper coating, scraper coating, rod coating, rod coating, direct roll coating, reverse coating, gravure coating, and inclined plate coating can be listed.
抗靜電層之厚度例如可為0.02μm以上3μm以下。藉由使抗靜電層具有該種程度之厚度,能夠賦予覆蓋帶抗靜電性。 The thickness of the antistatic layer can be, for example, 0.02 μm to 3 μm. By making the antistatic layer have such a thickness, the cover tape can be endowed with antistatic properties.
本發明之基材層係支持上述熱密封層或抗靜電層之層。 The substrate layer of the present invention is a layer that supports the above-mentioned heat sealing layer or antistatic layer.
作為基材層,只要其具有可承受保存及搬送時之外力之機械強度、及可承受製造及編帶包裝之耐熱性,則可應用各種材料。例如聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、聚對苯二甲酸乙二酯-間苯二甲酸酯共聚物、對苯二甲酸-環己烷二甲醇-乙二醇共聚物等聚酯;尼龍6、尼龍66、尼龍610等聚醯胺;聚乙烯、聚丙烯、聚甲基戊烯等聚烯烴等。其中,由於聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯於成本方面及機械強度良好,因此適宜使用。 As the base material layer, various materials can be used as long as they have mechanical strength to withstand external forces during storage and transportation, and heat resistance to withstand manufacturing and braid packaging. For example, polyesters such as polyethylene terephthalate, polyethylene butylene terephthalate, polyethylene naphthalate, polyethylene terephthalate-isophthalate copolymer, terephthalic acid-cyclohexanedimethanol-ethylene glycol copolymer; polyamides such as nylon 6, nylon 66, nylon 610; polyolefins such as polyethylene, polypropylene, polymethylpentene, etc. Among them, polyesters such as polyethylene terephthalate and polyethylene naphthalate are suitable for use because of their good cost and mechanical strength.
又,視需要,於基材層中亦可包含例如填充劑、塑化劑、著色劑、抗靜電劑等添加劑。 Furthermore, if necessary, the base layer may also contain additives such as fillers, plasticizers, colorants, antistatic agents, etc.
基材層可為單層,亦可為同種或異種之複數層之積層體。又,基材層可為延伸膜,亦可為未延伸膜。其中,為了提高強度,基材層亦可為於單軸方向或雙軸方向延伸之膜。 The substrate layer can be a single layer or a laminate of multiple layers of the same or different types. In addition, the substrate layer can be a stretched film or an unstretched film. In order to increase the strength, the substrate layer can also be a film stretched in a uniaxial direction or a biaxial direction.
基材層之厚度例如可為2.5μm以上300μm以下,亦可為6μm以上100μm以下,或12μm以上50μm以下。若基材層之厚度過厚,則於進行編帶包裝時剛性變強而導致處理性及成本方面不利。又,若基材層之厚度過薄,則存在機械強度不足之情況。 The thickness of the substrate layer can be, for example, 2.5 μm to 300 μm, 6 μm to 100 μm, or 12 μm to 50 μm. If the thickness of the substrate layer is too thick, the rigidity will increase during the braid packaging, which will be disadvantageous in terms of handling and cost. In addition, if the thickness of the substrate layer is too thin, the mechanical strength will be insufficient.
亦可對基材層實施例如電暈放電處理、電漿處理、臭氧處理、膜處理、預熱處理、除塵處理、蒸鍍處理、鹼處理、噴砂處理等易接著處理。 The substrate layer may also be subjected to easy-to-attach treatments such as corona discharge treatment, plasma treatment, ozone treatment, membrane treatment, preheating treatment, dust removal treatment, evaporation treatment, alkaline treatment, sandblasting treatment, etc.
於本發明中,例如如圖3所示,視需要,亦可於基材層2與熱密封層3之間配置中間層5。藉由中間層,能夠提高基材層與熱密封層之密接性。又,於藉由中間層將本發明之覆蓋帶熱密封於載帶時,能夠提高緩衝性,藉此可將熱量更均勻地施加至熱密封層。 In the present invention, for example, as shown in FIG3 , an intermediate layer 5 may be arranged between the substrate layer 2 and the heat sealing layer 3 as needed. The intermediate layer can improve the adhesion between the substrate layer and the heat sealing layer. In addition, when the cover tape of the present invention is heat-sealed to the carrier tape by the intermediate layer, the cushioning property can be improved, thereby applying heat to the heat sealing layer more evenly.
中間層之材料係根據基材層及熱密封層之材料等而適當選擇者,例如可列舉聚乙烯或聚丙烯等聚烯烴、聚胺基甲酸酯、及聚酯等。 The material of the middle layer is appropriately selected according to the materials of the base layer and the heat sealing layer, and examples thereof include polyolefins such as polyethylene or polypropylene, polyurethane, and polyester.
中間層之厚度例如可為5μm以上50μm以下。 The thickness of the intermediate layer can be, for example, greater than 5μm and less than 50μm.
可使用膜作為中間層。於此情形時,作為基材層與中間層之積層方法,無特別限定,可使用公知之方法。例如可列舉藉由接著劑將預先製造之膜貼合於基材層之方法、或藉由T型模頭等將熱熔後之膜之原材料擠出至基材層而獲得積層體之方法等。再者,接著劑與於上述熱密封層項所記 載之接著劑相同。 A film can be used as an intermediate layer. In this case, the lamination method of the substrate layer and the intermediate layer is not particularly limited, and a known method can be used. For example, a method of laminating a pre-made film to a substrate layer by means of an adhesive, or a method of obtaining a laminate by extruding the raw material of the hot-melted film to the substrate layer by means of a T-die, etc., can be cited. Furthermore, the adhesive is the same as the adhesive described in the above-mentioned heat sealing layer.
進而,於基材層與中間層之間亦可具有增黏層。藉由於基材層形成增黏層,即使於基材層缺乏接著力之情形時,亦可提高基材層與中間層之間之密接性。作為增黏層,根據基材層、中間層中使用之材料適當選擇即可,無特別限定。增黏層可藉由例如丙烯酸系、異氰酸酯系、胺基甲酸酯系、酯系接著劑等接著性良好之樹脂而形成。 Furthermore, there may be an adhesion layer between the substrate layer and the intermediate layer. By forming the adhesion layer on the substrate layer, the adhesion between the substrate layer and the intermediate layer can be improved even when the substrate layer lacks adhesion. As the adhesion layer, it can be appropriately selected according to the materials used in the substrate layer and the intermediate layer, and there is no particular limitation. The adhesion layer can be formed by a resin with good adhesion, such as an acrylic, isocyanate, urethane, or ester adhesive.
本發明之包裝體具備:載帶,其具有用於收納電子零件之複數個收納部;電子零件,其收納於上述收納部;及上述覆蓋帶,其以覆蓋上述收納部之方式配置。 The packaging body of the present invention comprises: a carrier tape having a plurality of storage portions for storing electronic components; electronic components stored in the storage portions; and the covering tape configured to cover the storage portions.
於本發明中,藉由具備具有包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之熱密封層之覆蓋帶,從而,於使用本發明之覆蓋帶之包裝體中,可獲得一種於自載帶剝離覆蓋帶時,能夠抑制由於電子零件貼合於覆蓋帶而導致電子零件自載帶之收納部跳出、凸起、立起等電子零件之異常行為的包裝體。 In the present invention, by providing a cover tape having a heat-sealing layer comprising ethylene-vinyl acetate copolymer and polyethylene resin, a packaging body using the cover tape of the present invention can be obtained, which can suppress abnormal behavior of electronic components such as electronic components jumping out, protruding, and standing up from the storage portion of the carrier tape due to the electronic components adhering to the cover tape when the cover tape is peeled off from the carrier tape.
圖2(a)、(b)係表示本發明之包裝體之一例之概略俯視圖及剖視圖。再者,關於圖2(a)、(b),由於上述「A.電子零件包裝用覆蓋帶」項中已有記載,因此此處不再贅述。 Figure 2 (a) and (b) are schematic top view and cross-sectional view of an example of the packaging body of the present invention. In addition, as Figure 2 (a) and (b) have been described in the above-mentioned "A. Cover tape for packaging electronic components", they will not be described here in detail.
以下,就本發明之包裝體之各結構進行說明。 The following describes the various structures of the packaging body of the present invention.
關於本發明之覆蓋帶,由於上述「A.電子零件包裝用覆蓋帶」項中已有記載,因此此處不再贅述。 As the cover tape of the present invention has been described in the above-mentioned "A. Cover tape for packaging electronic components", it will not be described here in detail.
於本發明之包裝體中,覆蓋帶之熱密封層與載帶係以熱密封部接著。熱密封部例如可配置於覆蓋帶之熱密封層與載帶相接部分之一部分。即,熱密封層可具有熱密封部及非熱密封部。藉此,能夠使覆蓋帶對載帶之剝離性良好。 In the packaging body of the present invention, the heat-sealing layer of the covering tape and the carrier tape are connected by a heat-sealing portion. The heat-sealing portion can be arranged, for example, at a portion where the heat-sealing layer of the covering tape and the carrier tape are connected. That is, the heat-sealing layer can have a heat-sealing portion and a non-heat-sealing portion. In this way, the peeling property of the covering tape to the carrier tape can be improved.
本發明之載帶係具有用於收納電子零件之複數個收納部之構件。 The carrier of the present invention is a component having a plurality of storage portions for storing electronic components.
作為載帶,只要係具有複數個收納部者即可,例如可使用壓紋載帶(亦稱為壓紋帶)、沖孔載帶(亦稱為沖孔帶)、衝壓載帶(亦稱為衝壓帶)中之任一者。其中,就成本、成形性、尺寸精度等觀點而言,適宜使用壓紋載帶。 As a carrier tape, any tape having multiple storage parts may be used, for example, any of embossed carrier tape (also called embossed tape), punched carrier tape (also called punched tape), and stamped carrier tape (also called stamped tape) may be used. Among them, embossed carrier tape is more suitable from the perspectives of cost, formability, dimensional accuracy, etc.
作為載帶之材質,例如可列舉聚氯乙烯、聚苯乙烯、聚酯、聚丙烯、聚碳酸酯、聚丙烯腈、ABS樹脂等塑料,或紙等。其中,載帶之材質較佳為紙。即,較佳為紙製之紙載帶。本發明之紙係指以纖維素為主要成 分者,亦可進而包含樹脂成分。原因在於紙載帶於成本、環境負荷等方面優異,又,能夠表現出與本發明之覆蓋帶適當之密接性。 As the material of the carrier, for example, plastics such as polyvinyl chloride, polystyrene, polyester, polypropylene, polycarbonate, polyacrylonitrile, ABS resin, or paper can be listed. Among them, the material of the carrier is preferably paper. That is, it is preferably a paper carrier made of paper. The paper of the present invention refers to a paper with cellulose as the main component, and may further contain a resin component. The reason is that the paper carrier is excellent in terms of cost and environmental load, and can show appropriate adhesion with the cover tape of the present invention.
載帶之厚度係根據載帶之材質或電子零件之厚度等而適當選擇。例如,載帶之厚度可為30μm以上1500μm以下。若載帶之厚度過厚,則成形性變差,若載帶之厚度過薄,則存在強度不足之情況。 The thickness of the carrier is appropriately selected according to the material of the carrier or the thickness of the electronic components. For example, the thickness of the carrier can be between 30μm and 1500μm. If the thickness of the carrier is too thick, the formability will deteriorate, and if the thickness of the carrier is too thin, the strength will be insufficient.
載帶具有複數個收納部。通常,收納部於載帶之長度方向以特定之間隔而配置。收納部之大小、深度、間距等係根據電子零件之大小、厚度等而適當調整。 The carrier tape has multiple storage sections. Usually, the storage sections are arranged at specific intervals in the length direction of the carrier tape. The size, depth, and spacing of the storage sections are appropriately adjusted according to the size and thickness of the electronic components.
作為具有收納部之載帶之形成方法,可使用通常使用之載帶成形方法,可根據載帶之種類或材質等適當選擇。例如可列舉加壓成形、真空成形、壓空成形、衝壓加工、壓縮加工等。 As a method for forming a carrier tape having a storage portion, a commonly used carrier tape forming method can be used, and it can be appropriately selected according to the type or material of the carrier tape. For example, pressure forming, vacuum forming, air compression forming, punching processing, compression processing, etc. can be listed.
作為本發明之包裝體中使用之電子零件,無特別限定,例如可列舉IC、電阻、電容器、電感器、電晶體、二極體、LED(發光二極體)、液晶、壓電元件暫存器、過濾器、水晶振盪器、水晶振子、連接器、開關、電位器、繼電器等。IC之形式亦無特別限定。 The electronic components used in the package of the present invention are not particularly limited, and examples thereof include IC, resistor, capacitor, inductor, transistor, diode, LED (light emitting diode), liquid crystal, piezoelectric element register, filter, crystal oscillator, crystal resonator, connector, switch, potentiometer, relay, etc. The form of IC is also not particularly limited.
本發明之包裝體用於電子零件之存放及搬送。電子零件以包裝體之 狀態被存放及搬送,以供安裝。於安裝時,剝離覆蓋帶,取出載帶之收納部中收納之電子零件並安裝於基板等。 The packaging body of the present invention is used for storing and transporting electronic components. The electronic components are stored and transported in the packaging body for installation. During installation, the covering tape is peeled off, and the electronic components stored in the storage portion of the carrier tape are taken out and installed on a substrate, etc.
再者,本發明並不限定於上述實施形態。上述實施形態為例示,具有與本發明之申請專利範圍內記載之技術思想實質上相同之結構且發揮相同之作用效果者均包含於本發明之技術範圍內。 Furthermore, the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments are illustrative only, and those having substantially the same structure and exerting the same effects as the technical ideas described in the scope of the patent application of the present invention are all included in the technical scope of the present invention.
以下,表示實施例及比較例,並對本發明進行更詳細的說明。 The following describes embodiments and comparative examples and explains the present invention in more detail.
作為基材層,準備厚度為25μm且兩面經電暈處理之2軸延伸聚對苯二甲酸乙二酯膜(FUTAMURA CHEMICAL公司製造之FE2002,以下稱為PET膜)。藉由於PET膜之一面側塗佈抗靜電塗劑(包含PEDOT作為導電高分子、包含氮丙啶作為硬化劑之ARACOAT AS601D/CL910(質量比)=10/1荒川化學工業公司製)而形成抗靜電層。於PET膜之與形成有抗靜電層之面相反之面側塗佈胺基甲酸酯系增黏塗劑(Takenate A-3075/Takelac A-3210(質量比)=3/1藉由5%乙酸乙酯進行稀釋)而形成增黏層。繼而,藉由熔融擠出加工將聚乙烯樹脂(CE4009住友化學工業公司製)、及聚乙烯樹脂(Sumikathene L705住友化學工業公司製)與乙烯-乙酸乙烯酯共聚物(Melthene(註冊商標)M(MX53C)東曹公司製)以40/60(質量比)加以混合而得到之材料分別以20μm之厚度積層,分別形成中間層及熱密封層。藉此,製作具有包含抗靜電層(1μ以下)/基材層(25μm)/增黏層/中間層(20 μm)/熱密封層(20μm)之結構的覆蓋帶1。 As the substrate layer, a biaxially stretched polyethylene terephthalate film (FE2002 manufactured by FUTAMURA CHEMICAL, hereinafter referred to as PET film) with a thickness of 25 μm and corona treated on both sides was prepared. An antistatic layer was formed by coating one side of the PET film with an antistatic coating (ARACOAT AS601D/CL910 (mass ratio) = 10/1 containing PEDOT as a conductive polymer and aziridine as a curing agent, manufactured by Arakawa Chemical Industries, Ltd.). A urethane-based tackifier coating (Takenate A-3075/Takelac A-3210 (mass ratio) = 3/1 diluted with 5% ethyl acetate) was applied to the PET film on the side opposite to the side on which the antistatic layer was formed to form a tackifier layer. Then, a polyethylene resin (CE4009 manufactured by Sumitomo Chemical Industries, Ltd.) and a polyethylene resin (Sumikathene L705 manufactured by Sumitomo Chemical Industries, Ltd.) and an ethylene-vinyl acetate copolymer (Melthene (registered trademark) M (MX53C) manufactured by Tosoh Corporation) mixed at a ratio of 40/60 (mass ratio) were laminated to a thickness of 20 μm by melt extrusion to form an intermediate layer and a heat seal layer, respectively. Thus, a cover tape 1 having a structure including an antistatic layer (less than 1μ)/base material layer (25μm)/adhesive layer/intermediate layer (20μm)/heat sealing layer (20μm) is produced.
除了將實施例1之熱密封層材料(乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之混合材料)變更為聚乙烯樹脂(SumikasenL705住友化學工業公司製)與乙烯-乙酸乙烯酯共聚物(Merusen(註冊商標)M(MX53C)東曹公司製)為20/80(質量比)之混合材料以外,藉由與實施例1相同之方法製作具有包含抗靜電層(1μ以下)/基材層(25μm)/增黏層/中間層(20μm)/熱密封層(20μm)之結構的覆蓋帶2。 Except that the heat sealing layer material (mixed material of ethylene-vinyl acetate copolymer and polyethylene resin) of Example 1 is changed to a mixed material of polyethylene resin (Sumikasen L705 manufactured by Sumitomo Chemical Industries) and ethylene-vinyl acetate copolymer (Merusen (registered trademark) M (MX53C) manufactured by Tosoh Corporation) with a mass ratio of 20/80, a cover tape 2 having a structure including an antistatic layer (less than 1μ)/base material layer (25μm)/adhesive layer/intermediate layer (20μm)/heat sealing layer (20μm) is prepared by the same method as Example 1.
除了將實施例1之熱密封層材料(乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之混合材料)變更為聚乙烯樹脂(SumikasenL705住友化學工業公司製)與乙烯-乙酸乙烯酯共聚物(Merusen(註冊商標)M(MX53C)東曹公司製)為60/40之混合材料以外,藉由與實施例1相同之方法製作具有包含抗靜電層(1μ以下)/基材層(25μm)/增黏層/中間層(20μm)/熱密封層(20μm)之結構的覆蓋帶3。 Except that the heat sealing layer material (mixed material of ethylene-vinyl acetate copolymer and polyethylene resin) of Example 1 is changed to a 60/40 mixed material of polyethylene resin (Sumikasen L705 manufactured by Sumitomo Chemical Industries) and ethylene-vinyl acetate copolymer (Merusen (registered trademark) M (MX53C) manufactured by Tosoh Corporation), a cover tape 3 having a structure including an antistatic layer (less than 1μ)/base material layer (25μm)/adhesive layer/intermediate layer (20μm)/heat sealing layer (20μm) is prepared by the same method as Example 1.
除了將實施例1之熱密封層材料(乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之混合材料)變更為乙烯-乙酸乙烯酯共聚物(Merusen(註冊商標)M(MX53C)東曹公司製)以外,藉由與實施例1相同之方法製作具有包含抗靜電層(1μ以下)/基材層(25μm)/增黏層/中間層(20μm)/熱密封層(20μm) 之結構的覆蓋帶4。 Except that the heat sealing layer material (mixed material of ethylene-vinyl acetate copolymer and polyethylene resin) of Example 1 is changed to ethylene-vinyl acetate copolymer (Merusen (registered trademark) M (MX53C) manufactured by Tosoh Corporation), a cover tape 4 having a structure including an antistatic layer (less than 1μ)/base material layer (25μm)/adhesive layer/intermediate layer (20μm)/heat sealing layer (20μm) is prepared by the same method as Example 1.
除了將實施例1之熱密封層材料(乙烯-乙酸乙烯酯共聚物與聚乙烯樹脂之混合材料)變更為聚乙烯樹脂(SumikasenL705住友化學工業公司製)以外,藉由與實施例1相同之方法製作具有包含抗靜電層(1μ以下)/基材層(25μm)/增黏層/中間層(20μm)/熱密封層(20μm)之結構的覆蓋帶5。 Except that the heat sealing layer material (mixed material of ethylene-vinyl acetate copolymer and polyethylene resin) of Example 1 is changed to polyethylene resin (Sumikasen L705 manufactured by Sumitomo Chemical Industries, Ltd.), a cover tape 5 having a structure including an antistatic layer (less than 1μ)/base material layer (25μm)/adhesive layer/intermediate layer (20μm)/heat sealing layer (20μm) is prepared by the same method as Example 1.
以下述方式測定上述所獲得之覆蓋帶1~4之熱密封層之觸黏性。 The tactile adhesion of the heat-sealing layers of the covering tapes 1 to 4 obtained above was measured in the following manner.
將試樣之熱密封層面朝上,並以平坦之方式將試樣之4個角貼合於載玻片(76×26mm,0.8~1.0mmt)上。將試樣置於下述測定裝置之載台上,按照下述條件使探針自上部與試樣接觸,並按照下述條件使探針脫離試樣,並獲取此時探針所承受之負載值。將結果示於表1。 Place the heat-sealed surface of the sample facing upwards, and attach the four corners of the sample to a glass slide (76×26mm, 0.8~1.0mmt) in a flat manner. Place the sample on the stage of the following measuring device, make the probe contact the sample from the top under the following conditions, and make the probe separate from the sample under the following conditions, and obtain the load value borne by the probe at this time. The results are shown in Table 1.
觸黏性試驗機TAC-2(RHESCA公司製) Adhesion tester TAC-2 (made by RHESCA)
加壓(壓縮)速度:30mm/min Compression speed: 30mm/min
加壓負荷:200gf Pressurizing load: 200gf
加壓時間:10s Pressurization time: 10s
測定(脫離)速度:30mm/min Measuring (detachment) speed: 30mm/min
測定接觸部(探針):圓柱直徑5mm、SUS304 Measuring contact part (probe): cylindrical diameter 5mm, SUS304
溫度條件:探針溫度60℃、試樣台溫度60℃(試樣溫度60℃) Temperature conditions: Probe temperature 60℃, sample table temperature 60℃ (sample temperature 60℃)
使用上述覆蓋帶1~4,如下製作包裝體之試樣,並測定自包裝體剝離覆蓋帶時之電子零件之異常行為數量。 Using the above-mentioned covering tapes 1 to 4, sample packaging bodies were prepared as follows, and the number of abnormal behaviors of electronic components when the covering tapes were peeled off from the packaging bodies was measured.
按照下述條件製作包裝體之試樣。一面將下述500個電子零件連續配置於下述紙載帶之空腔內,一面使用下述編帶機按照下述條件將紙載帶與覆蓋帶進行熱密封並捲取,藉此獲得滾筒狀之包裝體之試樣。 The sample of the package body was prepared according to the following conditions. The following 500 electronic components were continuously arranged in the cavity of the following paper carrier tape, and the paper carrier tape and the cover tape were heat-sealed and rolled up using the following taping machine according to the following conditions to obtain a sample of the package body in a roll shape.
編帶機NST-35(日東工業公司製) Taping machine NST-35 (made by Nitto Industry Co., Ltd.)
紙載體:北越紀州製紙製HOCTO 0.31mmt(原生紙) Paper carrier: HOCTO 0.31mmt (virgin paper) produced by Hokuetsu Kishu Paper Co., Ltd.
編帶溫度:180℃ Tape temperature: 180℃
編帶速度:3500產距(takt) Taping speed: 3500 takt
密封寬度:0.6mm×2 Sealing width: 0.6mm×2
電子零件:0402尺寸之電容器 Electronic parts: 0402 size capacitors
將包裝體之輥存放於60℃ 95%RH之恆溫恆濕試驗室內24小時。使用覆蓋帶剝離裝置(W08f智能給料器,FUJI公司製)以100mm/秒之速度自 存放後之滾筒狀之包裝體剝離覆蓋帶。剝離係於25±3℃、30±5%RH之環境中進行並於10秒內完成。藉由高速相機觀察剝離時之電子零件之行為。於剝離時,將一半以上之晶體自紙載體空腔跳出之情形(包含電子零件黏於覆蓋帶之情形、電子零件旋轉90度立起之情形、及電子零件自紙載帶之空腔跳出之情形)視為異常行為,一面以慢速(slow motion)播放高速相機所拍攝之影像,一面藉由目視統計異常行為之數量。 The package roll was stored in a constant temperature and humidity test room at 60℃ and 95%RH for 24 hours. The cover tape was peeled off from the stored roll-shaped package at a speed of 100mm/sec using a cover tape stripping device (W08f intelligent feeder, manufactured by FUJI). The stripping was performed in an environment of 25±3℃ and 30±5%RH and completed within 10 seconds. The behavior of the electronic components during the stripping was observed by a high-speed camera. During the peeling process, the situation where more than half of the crystals jumped out of the paper carrier cavity (including the situation where the electronic components adhered to the cover tape, the situation where the electronic components rotated 90 degrees and stood up, and the situation where the electronic components jumped out of the paper carrier cavity) was considered abnormal behavior. The images taken by the high-speed camera were played back in slow motion, and the number of abnormal behaviors was counted visually.
又,同樣地,室溫存放(24小時)後,藉由上述高速相機觀察剝離時之電子零件之行為,一面以慢速播放高速相機所拍攝之影像,一面藉由目視統計異常行為之數量。將結果示於表1。 Similarly, after storage at room temperature (24 hours), the behavior of the electronic components during peeling was observed by the above-mentioned high-speed camera. The images taken by the high-speed camera were played back at a slow speed, and the number of abnormal behaviors was visually counted. The results are shown in Table 1.
關於按照下述編帶條件將紙載帶與上述覆蓋帶1~5密封之試樣,藉由下述條件之密封強度測定機測定其剝離強度。取測定長度15cm之平均值作為測定值。將結果示於表2。 Regarding the sample in which the paper carrier tape and the above-mentioned covering tapes 1 to 5 are sealed according to the following taping conditions, the peeling strength is measured by the sealing strength tester under the following conditions. The average value of the measured length of 15 cm is taken as the measured value. The results are shown in Table 2.
編帶機NST-35(日東工業公司製) Taping machine NST-35 (made by Nitto Industry Co., Ltd.)
紙載體:北越紀州製紙製HOCTO 0.31mmt(原生紙) Paper carrier: HOCTO 0.31mmt (virgin paper) produced by Hokuetsu Kishu Paper Co., Ltd.
編帶溫度:180℃ Tape temperature: 180℃
編帶速度:3500產距 Taping speed: 3500 production distance
密封寬度:0.6mm×2 Sealing width: 0.6mm×2
裝置:Vanguard Systems peel back tester VG-20 Device: Vanguard Systems peel back tester VG-20
剝離速度:300mm/min Peeling speed: 300mm/min
剝離溫度:25±3℃ Stripping temperature: 25±3℃
剝離角度:165~175° Peeling angle: 165~175°
根據表1及表2,本發明之熱密封層包含乙烯-乙酸乙烯酯共聚物及聚乙烯樹脂之覆蓋帶(實施例1~3)之表面觸黏性得以抑制,自置於高濕熱環境後之包裝體剝離覆蓋帶時之異常行為數量得以抑制,且,密封強度亦足 夠。另一方面,於熱密封層不包含聚乙烯樹脂之比較例1中,表面觸黏性較強,自置於高濕熱環境後之包裝體剝離覆蓋帶時之異常行為較多。又,於熱密封層不包含乙烯-乙酸乙烯酯共聚物之比較例2中,熱密封強度較弱。 According to Table 1 and Table 2, the surface tackiness of the cover tape (Examples 1 to 3) of the present invention, in which the heat sealing layer includes ethylene-vinyl acetate copolymer and polyethylene resin, is suppressed, the number of abnormal behaviors when the package body is peeled off the cover tape after being placed in a high humidity and heat environment is suppressed, and the sealing strength is sufficient. On the other hand, in Comparative Example 1 in which the heat sealing layer does not include polyethylene resin, the surface tackiness is stronger, and the number of abnormal behaviors when the package body is peeled off the cover tape after being placed in a high humidity and heat environment is more. In addition, in Comparative Example 2 in which the heat sealing layer does not include ethylene-vinyl acetate copolymer, the heat sealing strength is weaker.
1:覆蓋帶 1: Covering tape
2:基材層 2: Base material layer
3:熱密封層 3: Heat sealing layer
4:抗靜電層 4: Anti-static layer
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| WO2013042727A1 (en) * | 2011-09-22 | 2013-03-28 | 東ソー株式会社 | Adhesive resin composition and easy-peeling film |
| WO2018061442A1 (en) * | 2016-09-28 | 2018-04-05 | 住友ベークライト株式会社 | Resin composition, cover tape, and electronic component package |
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| JPS57131106A (en) * | 1981-02-05 | 1982-08-13 | Matsushita Electric Ind Co Ltd | Synchronizing detecting device |
| JPH1095448A (en) | 1996-09-18 | 1998-04-14 | Dainippon Printing Co Ltd | Cover material for carrier tape |
| JP2000280411A (en) * | 1999-03-31 | 2000-10-10 | Dainippon Printing Co Ltd | Laminated plastic film, transparent conductive cover tape and package |
| JP3514699B2 (en) * | 2000-05-01 | 2004-03-31 | 電気化学工業株式会社 | Cover tape |
| JP4460870B2 (en) * | 2003-10-09 | 2010-05-12 | 北越紀州製紙株式会社 | Carrier tape paper for chip electronic devices |
| JP2005178073A (en) * | 2003-12-17 | 2005-07-07 | Shin Etsu Polymer Co Ltd | Cover tape and package |
| WO2012079258A1 (en) * | 2010-12-17 | 2012-06-21 | 3M Innovative Properties Company | Heat-sealing film and cover tape for packaging electronic components |
| KR20160030135A (en) * | 2013-07-09 | 2016-03-16 | 스미또모 베이크라이트 가부시키가이샤 | Cover tape for packaging electronic components |
| TWI647297B (en) * | 2014-11-12 | 2019-01-11 | Sumitomo Bakelite Co., Ltd. | Cover tape for electronic component packaging, packaging material for electronic component packaging, and electronic component package |
| WO2018235606A1 (en) * | 2017-06-22 | 2018-12-27 | 住友ベークライト株式会社 | RECOVERY BAND AND ELECTRONIC COMPONENT HOUSING |
| JP6763421B2 (en) * | 2018-09-18 | 2020-09-30 | 大日本印刷株式会社 | Cover tape and packaging for electronic component packaging |
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