TWI723751B - Shoe outsole forming machine - Google Patents
Shoe outsole forming machine Download PDFInfo
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- TWI723751B TWI723751B TW109102000A TW109102000A TWI723751B TW I723751 B TWI723751 B TW I723751B TW 109102000 A TW109102000 A TW 109102000A TW 109102000 A TW109102000 A TW 109102000A TW I723751 B TWI723751 B TW I723751B
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- 238000001816 cooling Methods 0.000 claims abstract description 120
- 238000010438 heat treatment Methods 0.000 claims abstract description 76
- 238000000465 moulding Methods 0.000 claims abstract description 11
- 238000006073 displacement reaction Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 150000002367 halogens Chemical class 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000003245 coal Substances 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
一種鞋大底成型機,包含有:多數之模具,該模具具有一第一模塊及一與該第一模塊樞接之第二模塊;一運輸裝置,係供該等模具以等間距進行活動掛置,以帶動該等模具沿一封閉之環形路徑進行定時、定距之位移循環,該環形路徑係區分為一開關模區、一加熱區及一冷卻區;一開關模機,係設置於該環形路徑之開關模區上,用以對位於該開關模區中之模具進行開模與閉模者;一加熱器,係設置於該環形路徑之加熱區上,用以對位於該加熱區中之模具進行加熱;一冷卻器,係設置於該環形路徑之冷卻區上,用以對位於該冷卻區中之模具進行降溫冷卻;以達到減少場地空間、減少人力、省力、省時及適合大量生產之功效。 A shoe outsole molding machine, including: a plurality of molds, the mold has a first module and a second module pivotally connected to the first module; a transport device for the molds to be movable at equal intervals Is set to drive the molds to perform a timed, fixed-distance displacement cycle along a closed circular path. The circular path is divided into a mold opening and closing zone, a heating zone and a cooling zone; a mold opening and closing machine is set in the The switch mold area of the circular path is used to open and close the mold located in the switch mold area; a heater is provided on the heating area of the circular path to control the mold located in the heating area The mold is heated; a cooler is installed on the cooling zone of the circular path to cool down the mold in the cooling zone; in order to reduce the space of the site, reduce manpower, labor, time and suitable for large quantities The effect of production.
Description
本發明係與鞋大底成型設備有關,更詳而言之係指一種鞋大底成型機。 The present invention relates to a shoe outsole forming equipment, and more specifically refers to a shoe outsole forming machine.
按,一般在製造鞋大底時,需要進行多項之作業,首先需將胚料放入於一模具內,再對模具進行加熱,加熱後再進行冷卻,冷卻後再開模取出成型之鞋大底,爾後再重新放入新的胚料於模具內。 According to, generally when manufacturing shoe soles, a number of operations are required. First, put the blank into a mold, then heat the mold, then cool it after heating, and then open the mold to take out the molded shoe sole after cooling. , And then put a new blank into the mold again.
但是,目前的作業方式,每一程序需要由一部機器進行,即開關模具需要一部機器,而加熱模具需要一部機器,冷卻模具亦需要一部機器,使各個作業之機器採一長條狀橫向排列或上下排列。但,如此一來,不僅需要相當大之場地或空間來放置機器,且每一部機器皆需至少一位操作人員,而有浪費空間及人力的問題。 However, in the current operation method, each procedure needs to be carried out by a machine, that is, a machine is needed for opening and closing the mold, and a machine is needed for heating the mold, and a machine is needed for cooling the mold, so that the machines for each operation adopt a long strip. The shape is arranged horizontally or up and down. However, in this way, not only a considerable area or space is required to place the machines, but also at least one operator is required for each machine, which has the problem of wasting space and manpower.
另外,一般的模具採用實心模,並在模具內設有供熱煤注入的通道,由熱煤對模具進行加熱。但此種方式不僅需要預熱而耗費作業時間,且加熱速度慢,一模的加熱時間在6至7分鐘,量產低而相當的耗能。另外,熱煤油是高污染物,高熱的 熱煤洩露相當危險,容易造成環保及安全問題。 In addition, the general mold uses a solid mold, and a channel for injecting heating coal is provided in the mold, and the mold is heated by the hot coal. However, this method not only requires preheating and consumes working time, but also has a slow heating speed. The heating time of a mold is 6 to 7 minutes, which is low in mass production and consumes considerable energy. In addition, hot kerosene is high pollutant, high heat Leakage of hot coal is quite dangerous, which can easily cause environmental and safety issues.
再者,前述的製造程序,係每一大底必須經過多種程序,完成後再換另一大底,因此它的製程慢,效率非常低,若要量產則必須開設多條產線,除了設備成本增加很高,其所必須佔用的生產空間也會加大。 Furthermore, the aforementioned manufacturing process requires that each large bottom must go through a variety of procedures, and then another one will be replaced after completion. Therefore, its manufacturing process is slow and the efficiency is very low. If mass production is required, multiple production lines must be opened, except The equipment cost increases very high, and the production space it must occupy will also increase.
因此,本發明乃提供一種鞋大底成型機,包含有:多數之模具,該模具具有一第一模塊及一與該第一模塊樞接之第二模塊;一運輸裝置,係供該等模具以等間距進行活動掛置,以帶動該等模具沿一封閉之環形路徑進行定時、定距之位移循環,該環形路徑係區分為一開關模區、一加熱區及一冷卻區;一開關模機,係設置於該環形路徑之開關模區上,用以對位於該開關模區中之模具進行開模與閉模;一加熱器,係設置於該環形路徑之加熱區上,用以對位於該加熱區中之模具進行加熱;一冷卻器,係設置於該環形路徑之冷卻區上,用以對位於該冷卻區中之模具進行降溫冷卻。 Therefore, the present invention provides a shoe outsole molding machine, including: a plurality of molds, the mold has a first module and a second module pivotally connected to the first module; a transport device for the molds It is movably mounted at equal intervals to drive the molds to carry out timing and distance displacement cycles along a closed circular path. The circular path is divided into a switch mold zone, a heating zone and a cooling zone; a switch mold The machine is set on the switch mold area of the loop path to open and close the mold in the switch mold area; a heater is set on the heating area of the loop path for The mold located in the heating zone is heated; a cooler is arranged on the cooling zone of the annular path for cooling the mold located in the cooling zone.
上述之鞋大底成型機,其中,該模具之第一模塊的一側面上凹陷有至少一定型槽部;該第二模塊之一側面上凸出有至少一定型凸部,相背該定型凸部之另一側面上凹陷有至少一挖空槽部,該挖空槽部係深入至定型凸部之內,該第二模塊之定型凸部與該第一模塊之定型槽部係呈相對,當該第一模塊與該第二模塊閉合時,該定型凸部係位於該定型槽部內。 In the shoe outsole molding machine described above, the first module of the mold has at least a certain type of groove recessed on one side surface; and at least a certain type of protrusion protrudes on one side of the second module, which is opposite to the shaped protrusion. The other side surface of the part is recessed with at least one hollowed-out groove part, the hollowed-out groove part is deep into the shaped convex part, and the shaped convex part of the second module is opposite to the shaped groove part of the first module. When the first module and the second module are closed, the shaped convex part is located in the shaped groove part.
上述之鞋大底成型機,其中,該模具更具有一樞接單元、一掛勾單元及一鎖扣單元;該樞接單元係樞接於該第一模塊與該第二模塊之一端間,使該第一模塊與該第二模塊以該樞接單元為軸心而進行往復樞轉之開啟與閉合;該掛勾單元係固接於該第一模塊之一端上,用以勾掛於該運輸裝置上;該鎖扣單元係設置於該第一模塊與該第二模塊之另一端間,當該第一模塊與該第二模塊閉合時,由該鎖扣單元將該第一模塊與該第二模塊進行固定;該鎖扣單元具有二扣柱、二限位柱、二扣片及一扳桿,該二扣柱係凸接於該第一模塊之相對兩外側邊上,該二限位柱係凸接於該第二模塊之相對兩外側邊上,該二扣片係樞接於該第二模塊之相對兩外側邊上,該各扣片上具有一限位槽及一扣槽,該限位柱係位於該限位槽內,以限制該扣片之樞轉角度,該扳桿係連接於該二扣片間,以作為外力扳動樞轉該等扣片之介面,當該第一模塊與該第二模塊位於閉合位置時,可由外力扳動該扳桿而帶動該二扣片樞轉,以由該扣槽與該扣柱進行扣接鎖固。 In the above shoe outsole forming machine, the mold further has a pivot unit, a hook unit and a locking unit; the pivot unit is pivotally connected between one end of the first module and the second module, The first module and the second module are opened and closed by reciprocating pivoting with the pivot unit as the axis; the hook unit is fixedly connected to one end of the first module for hooking on the The transport device; the locking unit is arranged between the other end of the first module and the second module, when the first module and the second module are closed, the locking unit will be the first module and the The second module is fixed; the locking unit has two buckle posts, two limit posts, two buckles and a trigger lever. The two buckle posts are protrudingly connected to two opposite outer sides of the first module, and the two The limiting posts are protrudingly connected to the two opposite outer sides of the second module, the two cleats are pivotally connected to the opposite two outer sides of the second module, and each clasp is provided with a limiting slot and a Buckle slot, the limit post is located in the limit slot to limit the pivoting angle of the clasp, and the trigger lever is connected between the two clasps to act as an interface for pulling the clasps by external force to pivot the clasps When the first module and the second module are in the closed position, the lever can be pulled by an external force to drive the two clasps to pivot, so that the buckle groove and the buckle post are buckled and locked.
上述之鞋大底成型機,其中,該運輸裝置具有一底板、一轉柱、一轉盤、一馬達及一連動單元;該轉柱係直立地樞設於該底板上;該轉盤係以其圓心固定連接於該轉柱之頂端,該轉盤之外周緣上具有多數以等間距設置之掛置部,該各掛置部係供該各模具進行勾掛;該馬達係設置於該底板上;該連動單元係連結於該馬達與該轉柱間,以由該馬達帶動該轉柱旋轉。 The shoe outsole forming machine described above, wherein the transport device has a bottom plate, a rotating column, a rotating disk, a motor and a linkage unit; the rotating column is pivoted upright on the bottom plate; the rotating disk is centered on its circle Fixedly connected to the top of the rotating column, the outer periphery of the turntable has a plurality of hanging parts arranged at equal intervals, and the hanging parts are used for the hanging of the molds; the motor is arranged on the bottom plate; the The linkage unit is connected between the motor and the rotating column, so that the motor drives the rotating column to rotate.
上述之鞋大底成型機,其中,該開關模機具有一基 座、一擺撐件、一頂推件、一主擺臂、一主推拉件、一副擺臂、一副推拉件及一滾壓輪;該基座係設置於該環形路徑之開關模區中;該擺撐件係樞設於該基座之底部,並可進行上擺及下擺之往復旋擺者;該頂推件係設置於該基座之前端,並可進行上推及下移之往復移動;該主擺臂呈Z字型,係以其一彎折點樞接於該基座之頂部;該主推拉件係設置於該基座之頂部,並與該主擺臂之頂端連結,以推動該主擺臂進行向下旋擺或向上旋擺者;該副擺臂一端係樞接於該主擺臂之底端,另一端為自由端;該副推拉件一端樞接於主擺臂,另一端樞接在該副擺臂,以推動該副擺臂的自由端往主擺臂方向旋擺或遠離該副擺臂方向旋擺;該滾壓輪係樞接於該主擺臂與該副擺臂之樞接處。 The above shoe outsole forming machine, wherein the opening and closing mold machine has a base Base, a swing support, a pusher, a main swing arm, a main push-pull element, a pair of swing arms, a push-pull piece and a rolling wheel; the base is set in the switch mold area of the circular path Middle; the swing support is pivoted at the bottom of the base, and can perform reciprocating swings of upper and lower swings; the pusher is installed at the front end of the base, and can be pushed up and down The reciprocating movement; the main swing arm is Z-shaped and is pivotally connected to the top of the base with a bending point; the main push-pull member is arranged on the top of the base and is connected to the top of the main swing arm Connected to push the main swing arm to swing downward or upward; one end of the auxiliary swing arm is pivotally connected to the bottom end of the main swing arm, and the other end is a free end; one end of the auxiliary push-pull member is pivotally connected to The other end of the main swing arm is pivotally connected to the auxiliary swing arm to push the free end of the auxiliary swing arm to swing in the direction of the main swing arm or away from the auxiliary swing arm; the rolling wheel is pivotally connected to the main swing arm The pivot joint between the swing arm and the secondary swing arm.
上述之鞋大底成型機,其中,該開關模機更具有一輔助施壓件,該輔助施壓件具有一多關節桿及一施壓件,該多關節桿一端係連接於該基座一側,該施壓件係連接於該多關節桿之另一端,用以提供動力進行輔助入料。 In the above shoe outsole forming machine, the mold opening and closing machine further has an auxiliary pressing member, the auxiliary pressing member has a multi-joint rod and a pressing member, and one end of the multi-joint rod is connected to the base. On the side, the pressing member is connected to the other end of the multi-joint rod to provide power for auxiliary feeding.
上述之鞋大底成型機,其中,該加熱器具有一第一罩殼、一第二罩殼、一第一加熱單元、一第二加熱單元及一動力單元,該第一加熱單元係設置於該第一罩殼之內面上,該第二加熱單元係設置於該第二罩殼之內面上,該動力單元係與該第二罩殼連結,以帶動該第二罩殼與該第一罩殼進行閉合與開啟之動作;當該模具位於該第一罩殼與該第二罩殼內時,係位在該第一加熱單元與該第二加熱單元間。 In the above shoe outsole forming machine, the heater has a first cover, a second cover, a first heating unit, a second heating unit, and a power unit, and the first heating unit is arranged on the On the inner surface of the first casing, the second heating unit is arranged on the inner surface of the second casing, and the power unit is connected with the second casing to drive the second casing and the first casing The cover is closed and opened; when the mold is located in the first cover and the second cover, it is located between the first heating unit and the second heating unit.
上述之鞋大底成型機,其中,該第一罩殼之頂部形成有至少一第一缺槽;該第二罩殼之頂部形成有至少一第二缺槽,該第一缺槽與該第二缺槽係位在相對位置;該第一加熱單元為多數之紅外線加熱管,係設置於該第一罩殼之內面;該第二加熱單元為多數之紅外線加熱管,係設置於該第二罩殼之內面,該紅外線加熱管為IR鹵素燈管、IR石英燈管中之任一種;該底座係位於該第一罩殼與該第二罩殼之底部;該滑動單元係滑接於該第一罩殼、第二罩殼與該底座間,使該第一罩殼與該第二罩殼可於該底座上滑動位移者;該動力單元係設置於該底座上,並與該第二罩殼連接,以帶動該第二罩殼朝該第一罩殼進行靠近與遠離。 In the above shoe outsole forming machine, at least one first notch is formed on the top of the first cover; at least one second notch is formed on the top of the second cover, and the first notch and the first notch are formed The two cavities are located in opposite positions; the first heating unit is a plurality of infrared heating tubes, which are arranged on the inner surface of the first housing; the second heating unit is a plurality of infrared heating tubes, which are arranged on the first housing On the inner surface of the two housings, the infrared heating tube is either an IR halogen tube or an IR quartz tube; the base is located at the bottom of the first housing and the second housing; the sliding unit is slidably connected Between the first cover, the second cover and the base so that the first cover and the second cover can slide and displace on the base; the power unit is arranged on the base and is connected to the base The second cover is connected to drive the second cover to move closer to and away from the first cover.
上述之鞋大底成型機,其中,該滑動單元具有至少一滑軌、至少一第一滑塊及至少一第二滑塊,該滑軌係設置於該底座之頂面上,該第一滑塊係固接於該第一罩殼上並與該滑軌滑接,該第二滑塊係固接於該第二罩殼上並與該滑軌滑接。 The shoe outsole forming machine, wherein the sliding unit has at least one sliding rail, at least one first sliding block and at least one second sliding block, the sliding rail is arranged on the top surface of the base, and the first sliding The block is fixedly connected to the first casing and slidably connected to the sliding rail, and the second sliding block is fixedly connected to the second casing and slidably connected to the sliding rail.
上述之鞋大底成型機,其中,該冷卻器具有一座體、一第一冷卻單元、一第二冷卻單元及一第三冷卻單元;該座體係設置於該環形路徑之冷卻區中,該座體由上而下凹陷有一貫通兩側之冷卻空間,該冷卻空間由一側往另一側依序區分為一第一冷卻區域、一第二冷卻區域及一第三冷卻區域;該第一冷卻單元係設置於該座體之第一冷卻區域內,用以對經過該第一冷卻區域之模具進行第一階段之降溫;該第二冷卻單元係設置於該座體之第二冷卻區域內,用以對經過該第二冷卻區域之模具進行第二階段 之降溫;該第三冷卻單元係設置於該座體之第三冷卻區域內,用以對經過該第三冷卻區域之模具進行風乾。 The above shoe outsole forming machine, wherein the cooler has a base, a first cooling unit, a second cooling unit, and a third cooling unit; the base system is arranged in the cooling zone of the annular path, and the base The body is recessed from top to bottom with a cooling space penetrating both sides. The cooling space is sequentially divided into a first cooling area, a second cooling area, and a third cooling area from one side to the other; the first cooling The unit is arranged in the first cooling area of the seat body to perform a first stage of cooling the mold passing through the first cooling area; the second cooling unit is arranged in the second cooling area of the seat body, Used to perform the second stage on the mold passing through the second cooling zone The cooling; the third cooling unit is set in the third cooling area of the base body for air-drying the mold passing through the third cooling area.
上述之鞋大底成型機,其中,該第一冷卻單元具有兩排之第一噴灑器,該兩排第一噴灑器係相對地配置於該第一冷卻區域之內側相對內壁上,用以噴出常溫水;該第二冷卻單元具有兩排之第二噴灑器,該兩排第二噴灑器係相對地配置於該第二冷卻區域之內側相對內壁上,用以噴出低溫水;該第三冷卻單元具有兩排之第三噴灑器,該兩排第三噴灑器係相對地配置於該第三冷卻區域之內側相對內壁上,用以高壓噴出乾燥氣體。 In the above shoe outsole forming machine, the first cooling unit has two rows of first sprayers, and the two rows of first sprayers are arranged oppositely on the inner opposite inner walls of the first cooling area for Spraying room temperature water; the second cooling unit has two rows of second sprayers, and the two rows of second sprayers are arranged oppositely on the inner opposite inner walls of the second cooling area for spraying low temperature water; the first The three cooling unit has two rows of third sprayers, and the two rows of third sprayers are arranged oppositely on the inner and opposite inner walls of the third cooling area for high-pressure spraying of dry gas.
本發明採用連續且一貫作業方式,由於該運輸裝置係帶著該等模具沿著封閉之環形路徑移動,而該開關模機、加熱器及冷卻器皆係位在環形路徑之開關模區、加熱區與冷卻區上,模具採用立式方式通過這些區,讓加熱器及冷卻器以雙面作用於模具,因此本發明能大幅縮減所需佔用之場地與空間,且該運輸裝置之定時、定距位移亦能大大地縮減所需之人力,以達到省力、省時及適用大量生產之功效,並且本案之加熱器可以改善傳統耗時、耗能及高污染問題,因此,本發明的一條生產線便可抵傳統的多條生產線之功效,並且非常環保。 The present invention adopts a continuous and consistent operation method. Because the transportation device moves the molds along a closed circular path, and the mold opening and closing machine, heater and cooler are all located in the opening and closing area of the circular path, heating On the cooling zone and the cooling zone, the mold passes through these zones in a vertical manner, allowing the heater and cooler to act on the mold on both sides. Therefore, the present invention can greatly reduce the occupied space and space. The distance displacement can also greatly reduce the manpower required to achieve the effects of labor-saving, time-saving and suitable for mass production, and the heater in this case can improve the traditional time-consuming, energy-consuming and high-pollution problems. Therefore, a production line of the present invention It can match the effects of traditional multiple production lines and is very environmentally friendly.
100‧‧‧鞋大底成型機 100‧‧‧Shoe Outsole Forming Machine
10‧‧‧模具 10‧‧‧Mould
11‧‧‧第一模塊 11‧‧‧The first module
111‧‧‧定型槽部 111‧‧‧Shaping groove
12‧‧‧第二模塊 12‧‧‧Second module
121‧‧‧定型凸部 121‧‧‧Fixed convex part
122‧‧‧挖空槽部 122‧‧‧Cut out the trough
13‧‧‧樞接單元 13‧‧‧Pivot unit
14‧‧‧掛勾單元 14‧‧‧Hook unit
15‧‧‧鎖扣單元 15‧‧‧Lock unit
151‧‧‧扣柱 151‧‧‧ buckle post
152‧‧‧限位柱 152‧‧‧Limiting post
153‧‧‧扣片 153‧‧‧Clip
155‧‧‧限位槽 155‧‧‧Limiting slot
156‧‧‧扣槽 156‧‧‧buckle groove
154‧‧‧扳桿 154‧‧‧Trigger lever
20‧‧‧運輸裝置 20‧‧‧Transportation device
21‧‧‧底板 21‧‧‧Bottom plate
22‧‧‧轉柱 22‧‧‧Rotary column
23‧‧‧轉盤 23‧‧‧Turntable
231‧‧‧掛置部 231‧‧‧Hanging Department
24‧‧‧馬達 24‧‧‧Motor
25‧‧‧連動單元 25‧‧‧Interlocking unit
251‧‧‧第一皮帶輪 251‧‧‧First pulley
252‧‧‧第二皮帶輪 252‧‧‧Second pulley
253‧‧‧皮帶 253‧‧‧Belt
291‧‧‧開關模區 291‧‧‧Switch mode area
292‧‧‧加熱區 292‧‧‧Heating zone
293‧‧‧冷卻區 293‧‧‧Cooling Zone
30‧‧‧開關模機 30‧‧‧Mould opening and closing machine
31‧‧‧基座 31‧‧‧Pedestal
32‧‧‧擺撐件 32‧‧‧Swing support
321‧‧‧滾輪 321‧‧‧wheel
33‧‧‧頂推件 33‧‧‧Pushing piece
34‧‧‧主擺臂 34‧‧‧Main swing arm
35‧‧‧主推拉件 35‧‧‧Main sliding piece
36‧‧‧副擺臂 36‧‧‧Secondary swing arm
37‧‧‧副推拉件 37‧‧‧Auxiliary push-pull pieces
38‧‧‧滾壓輪 38‧‧‧rolling wheel
39‧‧‧輔助施壓件 39‧‧‧Auxiliary pressure piece
391‧‧‧多關節桿 391‧‧‧Multi-joint rod
392‧‧‧施壓件 392‧‧‧Pressure piece
40‧‧‧加熱器 40‧‧‧Heater
41‧‧‧第一罩殼 41‧‧‧First housing
411‧‧‧第一缺槽 411‧‧‧First slot
42‧‧‧第二罩殼 42‧‧‧Second housing
421‧‧‧第二缺槽 421‧‧‧The second slot
43‧‧‧第一加熱單元 43‧‧‧The first heating unit
431‧‧‧紅外線加熱管 431‧‧‧Infrared heating tube
44‧‧‧底座 44‧‧‧Base
45‧‧‧滑動單元 45‧‧‧Sliding unit
451‧‧‧滑軌 451‧‧‧Slide rail
452‧‧‧第一滑塊 452‧‧‧First slider
453‧‧‧第二滑塊 453‧‧‧Second Slider
46‧‧‧動力單元 46‧‧‧Power Unit
461‧‧‧壓缸 461‧‧‧Pressure Cylinder
50‧‧‧冷卻器 50‧‧‧Cooler
51‧‧‧座體 51‧‧‧Block
511‧‧‧冷卻空間 511‧‧‧Cooling space
512‧‧‧第一冷卻區域 512‧‧‧First cooling zone
513‧‧‧第二冷卻區域 513‧‧‧Second cooling zone
514‧‧‧第三冷卻區域 514‧‧‧Third cooling zone
52‧‧‧第一冷卻單元 52‧‧‧The first cooling unit
521‧‧‧第一噴灑器 521‧‧‧First sprayer
53‧‧‧第二冷卻單元 53‧‧‧Second cooling unit
531‧‧‧第二噴灑器 531‧‧‧Second sprayer
54‧‧‧第三冷卻單元 54‧‧‧Third cooling unit
541‧‧‧第三噴灑器 541‧‧‧Third sprayer
90‧‧‧胚料 90‧‧‧Blanket
第1圖係本發明一較佳實施例之立體外觀示意圖。 Figure 1 is a perspective view of a preferred embodiment of the present invention.
第2圖係第1圖所示實施例另一視角之立體外觀示意圖。 Figure 2 is a perspective view of the embodiment shown in Figure 1 from another perspective.
第3圖係第1圖所示實施例中關於模具之開啟狀態示意圖。 Figure 3 is a schematic diagram of the open state of the mold in the embodiment shown in Figure 1.
第4圖係第1圖所示實施例中關於模具之閉合狀態示意圖。 Figure 4 is a schematic diagram of the closed state of the mold in the embodiment shown in Figure 1.
第5圖係第1圖所示實施例中關於運輸裝置之立體外觀圖。 Figure 5 is a perspective view of the transport device in the embodiment shown in Figure 1.
第6圖係第1圖所示實施例中關於運輸裝置之配置示意圖。 Figure 6 is a schematic diagram of the configuration of the transport device in the embodiment shown in Figure 1.
第7圖係第1圖所示實施例中關於開關模機之立體外觀圖。 Figure 7 is a perspective view of the mold opening and closing machine in the embodiment shown in Figure 1.
第8圖係第1圖所示實施例中關於加熱器之開啟狀態示意圖。 Fig. 8 is a schematic diagram of the on state of the heater in the embodiment shown in Fig. 1.
第9圖係第1圖所示實施例中關於加熱器之閉合狀態示意圖。 Figure 9 is a schematic diagram of the closed state of the heater in the embodiment shown in Figure 1.
第10圖係第1圖所示實施例中關於冷卻器之外觀示意圖。 Figure 10 is a schematic diagram of the appearance of the cooler in the embodiment shown in Figure 1.
第11圖至第21圖係第一圖所示實施例中關於開關模機與模具間之作動示意圖。 Figures 11-21 are schematic diagrams of the operation between the mold opening and closing machine and the mold in the embodiment shown in Figure 1.
第22圖係第1圖所示實施例中關於加熱器與模具間之作動示意圖。 Figure 22 is a schematic diagram of the operation between the heater and the mold in the embodiment shown in Figure 1.
第23圖係第1圖所示實施例中關於冷卻器與模具間之作動示意圖。 Figure 23 is a schematic diagram of the action between the cooler and the mold in the embodiment shown in Figure 1.
為使 貴審查委員能對本發明之特徵與其特點有更進一步之了解,茲列舉以下較佳之實施例並配合圖式說明如下: In order to enable your reviewer to have a better understanding of the features and characteristics of the present invention, the following preferred embodiments are enumerated as follows with accompanying drawings:
請參閱第1~23圖,係本發明一較佳實施例所提供之一種鞋大底成型機100,其包含有多數之模具10、一運輸裝置20、一開關模機30、一加熱器40及一冷卻器50,其中:
Please refer to Figures 1 to 23, which is a shoe
請參閱第3~5圖,該各模具10,分別具有一第
一模塊11、一第二模塊12、一樞接單元13、一掛勾單元14及一鎖扣單元15。該第一模塊11之一側面上凹陷有二定型槽部111;該第二模塊12之一側面上凸出有二定型凸部121,並於相背該定型凸部121之另一側面上凹陷有二挖空槽部122,且每一挖空槽部122係深入至每一定型凸部121之內,以減少該定型凸部121之厚度;該樞接單元13係樞接於該第一模塊11與該第二模塊12之一端間,使該第一模塊11與該第二模塊12以該樞接單元13為軸心而於一開啟位置與一閉合位置間進行往復之樞轉開啟與閉合,且該第一模塊11之定型槽部111與該第二模塊12之定型凸部121係呈相對,使當該第一模塊11與該第二模塊12位於閉合位置時,該定型凸部121係位於該定型槽部111內;該掛勾單元14係固接於該第一模塊11之一端上,用以勾掛於該運輸裝置20上;該鎖扣單元15係設置於該第一模塊11與該第二模塊12之另一端(自由端)間,當該第一模塊11與該第二模塊12位於閉合位置時,由該鎖扣單元15將該第一模塊11與該第二模塊12之相對位置進行固定,該鎖扣單元15具有二扣柱151、二限位柱152、二扣片153及一扳桿154,該二扣柱151係凸接於該第一模塊11之相對兩外側邊上,該二限位柱152係凸接於該第二模塊12之相對兩外側邊上,該二扣片153係樞接於該第二模塊12之相對兩外側邊上,且該各扣片153上具有一限位槽155及一扣槽156,該限位柱152係位於該限位
槽155內,以限制該扣片153之樞轉角度,該扳桿154係連接於該二扣片153間,以作為外力扳動樞轉該等扣片153之介面,使當該第一模塊11與該第二模塊12位於閉合位置時,可由外力扳動該扳桿154而帶動該二扣片153樞轉,以由該扣槽156與該扣柱151扣接,而將該第一模塊11與該第二模塊12進行扣接鎖固,以防止該第一模塊11與該第二模塊12自行開啟,亦可於當該第一模塊11與該第二模塊12位於閉合位置時,由外力扳動該扳桿154而帶動該二扣片153反向樞轉,以使該扣槽156與該扣柱151分離,以讓該第一模塊11與該第二模塊12處於可開啟之狀態。另外,該扣柱151亦可為能原地轉動之滾輪,以方便扣槽156扣接與分離。
Please refer to Figures 3~5. Each
請參閱第1、2、5及6圖,該運輸裝置20,係供該等模具10以等間距進行活動掛置,以帶動該等模具10沿一封閉之環形路徑進行定時、定距之循環位移,該環形路徑並可區分為一開關模區291、一加熱區292及一冷卻區293,使該等模具10受該運輸裝置20所帶動而於該開關模區291、加熱區292、冷卻區293再回到該開關模區291進行定時、定距之循環位移。在一實施例中、該運輸裝置20具有一底板21、一轉柱22、一轉盤23、一馬達24及一連動單元25。該轉柱22係直立地樞設於該底板21上;該轉盤23係以其圓心固定連接於該轉柱22之頂端,該轉盤23之外周緣上並具有多數以等間距設置之掛置部231,該各掛置部231係
供該各模具10之掛勾單元14進行勾掛;該馬達24係設置於該底板21上;該連動單元25係連結於該馬達24與該轉柱22間,以由該馬達24帶動該轉柱22旋轉,於本實施例中該連動單元25具有一設置於該馬達25上之第一皮帶輪251、一設置於該轉柱22上之第二皮帶輪252及一連結於該第一皮帶輪251與該第二皮帶輪525間之皮帶253。
Please refer to Figures 1, 2, 5, and 6, the
請參閱第1、2、7及11圖,該開關模機30,係設置於該環形路徑之開關模區291上,以對位於開關模區291中之模具10進行開模與閉模者。該開關模機30具有一基座31、一擺撐件32、一頂推件33、一主擺臂34、一主推拉件35、一副擺臂36、一副推拉件37、一滾壓輪38及一輔助施壓件39。
Please refer to FIGS. 1, 2, 7 and 11, the mold opening and closing
該基座31係設置於該環形路徑之開關模區291中;該擺撐件32係樞設於該基座31之底部,並可進行上擺及下擺之往復旋擺;該頂推件33係設置於該基座31之前端,並可進行上推及下移之往復移動,於本實施例中該頂推件33為一氣壓缸或油壓缸;該主擺臂34概呈Z字型,係以其一彎折點樞接於該基座31之頂部;該主推拉件35係設置於該基座31之頂部,並與該主擺臂34之頂端連結,以驅動該主擺臂34進行向下或向上旋擺,於本實施例中該主推拉件35為一氣壓缸或油壓缸;該副擺臂36一端係樞接於該主擺臂34之底端,另一端為自由端;該副推拉件37一端樞接於主擺臂34,另一端樞接
在該副擺臂36,以推動該副擺臂36的自由端往主擺臂34旋擺或往遠離該副擺臂36方向旋擺,於本實施例中該副推拉件37為一氣壓缸或油壓缸;該滾壓輪38係樞接於該主擺臂34與該副擺臂36之樞接處,而可原地滾動;該輔助施壓件39具有一多關節桿391及一施壓件392,該多關節桿391一端係連接於該基座31一側,該施壓件392係連接於該多關節桿391之另一端,該施壓件392於本實施例中為一氣壓缸或油壓缸,以提供動力進行輔助之入料作業。
The
請參閱第1、2、8及9圖,該加熱器40,係設置於該環形路徑之加熱區292上,以對位於加熱區292中之模具10進行加熱。該加熱器40具有一第一罩殼41、一第二罩殼42、一第一加熱單元43、一第二加熱單元(圖中未示)、一底座44、一滑動單元45及一動力單元46。
Please refer to FIGS. 1, 2, 8 and 9, the
該第一罩殼41之頂部形成有二第一缺槽411;該第二罩殼42之頂部形成有二第二缺槽421,該第一缺槽411及該第二缺槽421係位在相對位置;該第一加熱單元43為多數之紅外線加熱管431,該紅外線加熱管431可為IR鹵素燈管、IR石英燈管等,係設置於該第一罩殼41之內面;該第二加熱單元(圖中未示)為多數之紅外線加熱管,該紅外線加熱管可為IR鹵素燈管、IR石英燈管等,係設置於該第二罩殼42之內面,並與該第一加熱單元23相對或交錯設置,可參照第一加熱單元43;該底座44係位於該第一罩殼41與該第二罩殼4
2之底部;該滑動單元45係滑接於該第一罩殼41、第二罩殼42與該底座44間,使該第一罩殼41與該第二罩殼42可於該底座44上滑動位移,該滑動單元45具有二滑軌451、二第一滑塊452及二第二滑塊453,該二滑軌451係平行地設置於該底座44之頂面上,該二第一滑塊452係固接於該第一罩殼41上並分別與該二滑軌451滑接,該二第二滑塊453係固接於該第二罩殼42上並分別與該二滑軌451滑接;該動力單元46為至少一壓缸461,於本實施中為油壓缸,係設置於該底座44上,並與該第二罩殼42連接,以帶動該第二罩殼42朝該第一罩殼41進行靠近而彼此接觸關閉,或帶動該第二罩殼42朝該第一罩殼41進行遠離而彼此分離開啟。
The top of the
請參閱第1、2及10圖,該冷卻器50,係設置於該環形路徑之冷卻區293上,以對位於冷卻區293中之模具10進行降溫冷卻。該冷卻器50具有一座體51、一第一冷卻單元52、一第二冷卻單元53及一第三冷卻單元54。
Please refer to Figures 1, 2 and 10, the cooler 50 is arranged on the
該座體51係設置於該環形路徑之冷卻區293中,該座體51由上而下凹陷有一貫通兩側之冷卻空間511,該冷卻空間511由一側往另一側可依序區分為一第一冷卻區域512、一第二冷卻區域513及一第三冷卻區域514;該第一冷卻單元52係設置於該座體51之第一冷卻區域512內,該第一冷卻單元52具有兩排之第一噴灑器521,該兩排第一噴灑器521係相對地配置於該第一冷卻區域512之內側相對
內壁上,以噴出常溫水(30度C以上);該第二冷卻單元53係設置於該座體51之第二冷卻區域513內,該第二冷卻單元53具有兩排之第二噴灑器531,該兩排第二噴灑器531係相對地配置於該第二冷卻區域513之內側相對內壁上,以噴出低溫水(25度C以下);該第三冷卻單元54係設置於該座體51之第三冷卻區域514內,該第三冷卻單元54具有兩排之第三噴灑器541,該兩排第三噴灑器541係相對地配置於該第三冷卻區域514之內側相對內壁上,以高壓噴出乾燥氣體(風刀)。
The
是以,上述即為本發明一較佳實施例所提供之一種鞋大底成型機100之各部構件及其組成方式介紹,接著再將其使用特點說明如下:
Therefore, the foregoing is an introduction to the various components of a shoe
本創作於使用時,係先將該等模具10之掛勾單元14勾掛於該運輸裝置20之各掛置部231上(如第5圖所示),以由該運輸裝置20帶動該等模具10沿著環形路徑進行定時、定距之位移。
When this creation is used, the
當其一模具受該運輸裝置20所帶動而位移至該環形路徑之開關模區291內時(如第1、11圖所示),此時之模具10係呈下垂狀態。接著,便由該開關模機30之擺撐件32向上旋擺,使由該擺撐件32頂端之一滾輪321將該模具10向上推撐至靠近水平之傾斜狀態(如第12圖所示)。接著,由該開關模機30之頂推件33向上頂推,以由該頂推件33推動該模具10之扳桿154(如第13圖所示)上翹,而將該鎖扣單
元15進行解鎖,即由該扳桿154帶動該二扣片153樞轉,使該扣槽156與該扣柱151分開,使該第一模塊11與該第二模塊12處於可被開啟之狀態。接著,由該副推拉件37對該副擺臂36進行推動而下擺(如第13圖所示),再由該主推拉件35對該主擺臂34進行推動而下擺,使該副擺臂36穿經於該扳桿154之下方(如第14圖所示)後,再同時由該副推拉件37對該副擺臂36進行拉回而上擺,及由該主推拉件35對該主擺臂34進行拉回而上擺,使該副擺臂36將該扳桿154及第二模塊12向上拉起(如第15圖所示),而使該第一模塊11與該第二模塊12呈開啟之狀態。此時,便可由人力或機器將一胚料90(如第15圖所示)放入(或取出)於該第一模塊11之定型槽部111內,並可藉由該輔助施壓件39之施壓件392對該胚料90施予一壓力,將該胚料壓實在該定型槽部111內。待該胚料90放妥後,再同時由該副推拉件37對該副擺臂36進行推動而下擺,及由該主推拉件35對該主擺臂34進行推動而下擺,使由該副擺臂36將該扳桿154及第二模塊12向下推移(如第16圖所示),而使該第一模塊11與該第二模塊12呈閉合之狀態。接著,在該副擺臂36仍呈下擺之狀態下,由該主推拉件35對該主擺臂34進行拉回而上擺(如第17圖所示),使該副擺臂36被拉出於該扳桿154之下方外,再由該副推拉件37對該副擺臂36進行拉回而上擺,並由該主推拉件35對該主擺臂34進行推動而下擺,使由該滾壓輪38對該第二
模塊12之外側面進行向下之滾壓(如第18圖所示),以確實將該第一模塊11與該第二模塊12進行閉合(此時不僅胚料90位在第一模塊11之定型槽部111內,該第二模塊12之定型凸部121亦伸入於該第一模塊11之定型槽部111內),在該滾壓輪38對該第二模塊12進行向下滾壓之末期時,由該副推拉件37對該副擺臂36進行推動而下擺,以由該副擺臂36將該扳桿154下壓(如第19圖所示),而連動該第二模塊12上之該二扣片153,使由該扣槽156與該第一模塊11上之扣柱151進行扣接鎖固,而將使第一模塊11與第二模塊12維持在閉合位置。再同時由該副推拉件37對該副擺臂36進行拉回而上擺,及由該主推拉件35對該主擺臂34進行拉回而上擺(如第20圖所示),並由該擺撐件32之下擺,而使該模具10回到下垂之狀態(如第21圖所示),如此一來便完成一個用以取料、入料之開關模作業。
When one of the molds is driven by the
接著,在開關模區291完成開關模作業之模具10,再被定時、定程地輸送至下一站加熱區292中,而位於該加熱區292之模具10係會進入於呈開啟狀態之第一罩殼41與第二罩殼42間(如第22圖所示),並由該動力單元46之壓缸461產生作動而帶動該第二罩殼42朝該第一罩殼41之方向靠近直至接觸閉合,在該第一罩殼41與該第二罩殼42閉合時,該第一缺槽411與該第二缺槽412可供該模具10之掛勾單元14穿置,讓第一罩殼41及第二罩殼42雖呈封閉卻能
避開掛勾單元14。
Then, the
如此一來,該第一罩殼41內之第一加熱單元43與該第二罩殼42內之第二加熱單元便會開始產生紅外線,以對該模具10進行非接觸式之加熱,且由於係由第一加熱單元43對第一模塊11加熱及由第二加熱單元對第二模塊12進行加熱,呈雙面式之加熱,因此其加熱速度相當之快,約為100秒左右便可完成對模具10內之胚料的加熱定型,待加熱完成後,該動力單元46便帶動該第二罩殼42與該第一罩殼41分離而開啟,以完成對模具10之加熱作業。相對於傳統要6至7分鐘,快速很多。
In this way, the
接著,在加熱區292完成加熱作業之模具10,再被定時、定程地輸送至下一站冷卻區293中,使位於該冷卻區293之模具10會進入於該冷卻器50之冷卻空間511內,並依序經過該第一冷卻區域512、第二冷卻區域513及第三冷卻區域514(如第23圖所示),而該模具10在經過該第一冷卻區域512時,會受到該第一冷卻單元52所噴出之常溫水進行雙面之第一階段降溫,在經過該第二冷卻區域513時,會受到該第二冷卻單元53所噴出之低溫水進行雙面之第二階段降溫,而在經過該第三冷卻區域514時,會受到該第三冷卻單元54所噴出之風刀(高壓氣體)雙面作用,以去除模具10上之水分,以完成對模具10之冷卻作業。
Then, the
接著,在冷卻區293完成加熱作業之模具10,
會再被定時、定程地輸送至下一站開關模區291中,並以前述相同方式進行取料、入料之開關作業。藉以在封閉之環形路徑中進行開關模、加熱及冷卻之循環作業。
Then, finish the heating operation of the
是以,由於本發明中,該開關模機30係能全自動地對模具10進行開模與關模之作業,因此可大大地減少人力與時間,並能達到省力之功效。而該加熱器20係以雙面地對模具10進行加熱,因此其加熱效率極佳,且該加熱器20係採用非接觸式之加熱,配合該模具10第二模塊12上深入至定型凸部121內之挖空槽部122設計,使之幅射式熱傳導相當之快速,而能大幅地縮減加熱作業之時間,以利大量生產。再者,本發明中該冷卻器50採用三段式之降溫與去除水分,亦能大幅地降低冷卻所需之時間。
Therefore, since the mold opening and closing
另外,雖然上述實施例中,該加熱器之動力單元係採用單一壓缸帶動該第二罩殼位移。但,實際上,該動力單元亦可為二壓缸,而分別與第一罩殼及第二罩殼連結,以分別帶動該第一罩殼與第二罩殼進行同步之位移,以縮短位移所需之時程。 In addition, although in the above embodiment, the power unit of the heater adopts a single cylinder to drive the displacement of the second cover. However, in fact, the power unit can also be two pressure cylinders, which are connected to the first cover and the second cover respectively to drive the first cover and the second cover to move synchronously to shorten the displacement. The required schedule.
最後,由於本發明係能在一個封閉之環形路徑中依序對模具進行開關模、加熱與冷卻之循環作業,採用連續且一貫作業方式,因此可大幅地縮減作業所需之場地面積與空間,以達到快速及大量生產、省力、省時等功效。 Finally, because the present invention is able to sequentially carry out the mold opening and closing, heating and cooling cycle operations in a closed loop path, using a continuous and consistent operation method, it can greatly reduce the site area and space required for the operation. In order to achieve fast and mass production, labor-saving, time-saving and other effects.
以上所揭,僅為本發明所提供之較佳實施例而已,並非用以限制本發明之實施範圍,凡本技術領域內之相關技藝者 根據本發明所為之均等變化,皆應屬本發明所涵蓋之範圍。 The above disclosures are only the preferred embodiments provided by the present invention, and are not intended to limit the scope of implementation of the present invention. Those skilled in the art The equivalent changes made according to the present invention should all fall within the scope of the present invention.
100‧‧‧鞋大底成型機 100‧‧‧Shoe Outsole Forming Machine
10‧‧‧模具 10‧‧‧Mould
20‧‧‧運輸裝置 20‧‧‧Transportation device
291‧‧‧開關模區 291‧‧‧Switch mode area
292‧‧‧加熱區 292‧‧‧Heating zone
293‧‧‧冷卻區 293‧‧‧Cooling Zone
30‧‧‧開關模機 30‧‧‧Mould opening and closing machine
40‧‧‧加熱器 40‧‧‧Heater
50‧‧‧冷卻器 50‧‧‧Cooler
Claims (10)
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| TW109102000A TWI723751B (en) | 2020-01-20 | 2020-01-20 | Shoe outsole forming machine |
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| TW109102000A TWI723751B (en) | 2020-01-20 | 2020-01-20 | Shoe outsole forming machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM463654U (en) * | 2013-03-26 | 2013-10-21 | Chia Ming Machinery Co Ltd | Rotary mold clamping and opening apparatus |
| CN203831661U (en) * | 2014-02-28 | 2014-09-17 | 泉州利达机器有限公司 | Full-automatic EVA (ethylene-vinyl acetate) secondary foaming forming mechanism |
| CN108714996A (en) * | 2018-04-25 | 2018-10-30 | 李采娟 | EVA sole manufacturing process |
| CN108855807A (en) * | 2017-05-12 | 2018-11-23 | 江苏远华轻化装备有限公司 | A kind of heating mantles of automatic turning |
| TW202003203A (en) * | 2018-05-18 | 2020-01-16 | 荷蘭商耐克創新有限合夥公司 | System and methods for thermoforming articles and article compression assembly |
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- 2020-01-20 TW TW109102000A patent/TWI723751B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM463654U (en) * | 2013-03-26 | 2013-10-21 | Chia Ming Machinery Co Ltd | Rotary mold clamping and opening apparatus |
| CN203831661U (en) * | 2014-02-28 | 2014-09-17 | 泉州利达机器有限公司 | Full-automatic EVA (ethylene-vinyl acetate) secondary foaming forming mechanism |
| CN108855807A (en) * | 2017-05-12 | 2018-11-23 | 江苏远华轻化装备有限公司 | A kind of heating mantles of automatic turning |
| CN108714996A (en) * | 2018-04-25 | 2018-10-30 | 李采娟 | EVA sole manufacturing process |
| TW202003203A (en) * | 2018-05-18 | 2020-01-16 | 荷蘭商耐克創新有限合夥公司 | System and methods for thermoforming articles and article compression assembly |
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