TWI720337B - Electromagnetic wave shielding film - Google Patents
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0084—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- H—ELECTRICITY
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- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/002—Inhomogeneous material in general
- H01B3/004—Inhomogeneous material in general with conductive additives or conductive layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0216—Reduction of cross-talk, noise or electromagnetic interference
- H05K1/0218—Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0088—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a plurality of shielding layers; combining different shielding material structure
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/07—Electric details
- H05K2201/0707—Shielding
- H05K2201/0715—Shielding provided by an outer layer of PCB
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
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- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
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Abstract
本發明之課題係希望可實現耐彎曲性較高的電磁波屏蔽膜。 本發明之電磁波屏蔽膜係具備導電性接著劑層及保護導電性接著劑層之絕緣保護層。導電性接著劑層之斷裂伸度為100%以上且500%以下。The subject of the present invention is to realize an electromagnetic wave shielding film with high bending resistance. The electromagnetic wave shielding film of the present invention includes a conductive adhesive layer and an insulating protective layer for protecting the conductive adhesive layer. The elongation at break of the conductive adhesive layer is 100% or more and 500% or less.
Description
本發明係關於電磁波屏蔽膜。The present invention relates to electromagnetic wave shielding films.
背景技術 為了保護電子電路免受電磁雜訊的影響,使用了用以接著於印刷配線基板表面的電磁波屏蔽膜。電磁波屏蔽膜係作成積層有導電性接著劑層與絕緣保護層的積層體,亦有於導電性接著劑層與絕緣保護層之間設置金屬箔等的情形。2. Description of the Related Art In order to protect electronic circuits from electromagnetic noise, an electromagnetic wave shielding film to be adhered to the surface of a printed wiring board is used. The electromagnetic wave shielding film is made as a laminate in which a conductive adhesive layer and an insulating protective layer are laminated, and a metal foil may be provided between the conductive adhesive layer and the insulating protective layer.
已知存在有一種印刷配線基板,像是折疊式的顯示器與本體之連接部分般會反覆承受彎曲動作。對於這種印刷配線基板所使用的電磁波屏蔽膜,會要求其對彎折具有高耐受性。It is known that there is a printed circuit board, which is repeatedly subjected to bending actions like the connecting part of a foldable display and the main body. The electromagnetic wave shielding film used in such a printed wiring board is required to have high resistance to bending.
為了提高電磁波屏蔽膜的耐彎曲性,有人嘗試控制用於導電性接著劑層的導電性填料的粒徑及形狀(例如參照專利文獻1)。In order to improve the bending resistance of the electromagnetic wave shielding film, attempts have been made to control the particle size and shape of the conductive filler used in the conductive adhesive layer (for example, refer to Patent Document 1).
先行技術文獻 專利文獻 [專利文獻1]日本特開2011-187895號公報Prior Art Documents Patent Documents [Patent Document 1] JP 2011-187895 A
發明概要 發明欲解決之課題 然而,由於電磁波屏蔽膜的耐彎曲性受到各種因素的影響,故即使控制導電性填料的粒徑及形狀,亦未必能使耐彎曲性充分地提高。SUMMARY OF THE INVENTION Problems to be Solved by the Invention However, since the bending resistance of the electromagnetic wave shielding film is affected by various factors, even if the particle size and shape of the conductive filler are controlled, the bending resistance may not be sufficiently improved.
本發明之課題即在於希望可實現耐彎曲性較高的電磁波屏蔽膜。The subject of the present invention is to realize an electromagnetic wave shielding film with high bending resistance.
用以解決課題之手段 本發明之電磁波屏蔽膜之一態樣係具備導電性接著劑層及絕緣保護層,並且,導電性接著劑層之斷裂伸度為100%以上且500%以下。Means for Solving the Problem One aspect of the electromagnetic wave shielding film of the present invention is provided with a conductive adhesive layer and an insulating protective layer, and the breaking elongation of the conductive adhesive layer is 100% or more and 500% or less.
於電磁波屏蔽膜之一態樣中,導電性接著劑層的彈性模數可設為30MPa以上且500MPa以下。In one aspect of the electromagnetic wave shielding film, the elastic modulus of the conductive adhesive layer can be set to 30 MPa or more and 500 MPa or less.
於電磁波屏蔽膜之一態樣中,整體厚度可設為4μm以上且20μm以下。In one aspect of the electromagnetic wave shielding film, the overall thickness may be 4 μm or more and 20 μm or less.
電磁波屏蔽膜之一態樣亦可進一步具備屏蔽層,其設置於導電性接著劑層與絕緣保護層之間。One aspect of the electromagnetic wave shielding film may further include a shielding layer, which is disposed between the conductive adhesive layer and the insulating protective layer.
本發明之屏蔽配線基板之一態樣具備:可撓性印刷配線基板,其具有接地電路;及本發明之電磁波屏蔽膜,其由導電性接著劑層與接地電路連接。One aspect of the shielding wiring board of the present invention includes: a flexible printed wiring board having a grounding circuit; and the electromagnetic wave shielding film of the present invention, which is connected to the grounding circuit by a conductive adhesive layer.
發明效果 根據本發明之電磁波屏蔽膜,可使耐彎曲性提高。Effects of the Invention According to the electromagnetic wave shielding film of the present invention, the bending resistance can be improved.
用以實施發明之形態 如圖1所示,本實施形態之電磁波屏蔽膜101具有:導電性接著劑層111、絕緣保護層112、及設置於導電性接著劑層111與絕緣保護層112之間的屏蔽層113+。再者,如圖2所示,亦可作成由導電性接著劑層111作為屏蔽層起作用而未設有獨立屏蔽層的構造。The mode for implementing the invention is shown in FIG. 1. The electromagnetic
於本實施形態中,導電性接著劑層111之斷裂伸度為100%以上、較佳為200%以上。藉由增加導電性接著劑層111的斷裂伸度,可提高對彎折的耐受性(耐彎曲性),可抑制反覆彎折時的連接電阻上升。由使耐彎曲性提高之觀點而言,斷裂伸度越大越好,但由樹脂流動及對孔部的填埋性之觀點而言,斷裂伸度為500%以下、較佳為400%以下。In this embodiment, the breaking elongation of the conductive
又,由進一步提高耐彎曲性之觀點而言,導電性接著劑層的彈性模數宜為500MPa以下、較佳為300MPa以下。由耐彎曲性之觀點而言,彈性模數越小越好,但由樹脂流動及對孔部的填埋性之觀點而言,彈性模數宜為30MPa以上、較佳為80MPa以上。In addition, from the viewpoint of further improving the bending resistance, the elastic modulus of the conductive adhesive layer is preferably 500 MPa or less, more preferably 300 MPa or less. From the standpoint of bending resistance, the smaller the modulus of elasticity is better, but from the standpoint of resin flow and pore filling properties, the modulus of elasticity is preferably 30 MPa or more, more preferably 80 MPa or more.
再者,彎折電磁波屏蔽膜101時對屏蔽層113施加的應力,係電磁波屏蔽膜101整體厚度越厚,應力就越大。因此,由進一步使耐彎曲性提高之觀點而言,電磁波屏蔽膜101整體厚度宜為20μm以下、較佳為15μm以下。又,即使在未設有屏蔽層113之情形下,通過減少整體厚度,亦可獲得減低對作為屏蔽層起作用之導電性接著劑層111施加的應力的效果。由耐彎曲性之觀點而言,彈性模數越小越好,但因物理性限制,整體厚度宜為4μm以上、較佳為6μm以上。再者,電磁波屏蔽膜的厚度係經進行將電磁波屏蔽膜接著於印刷配線基板的加壓後的值。Furthermore, the stress applied to the
為了使導電性接著劑層111的斷裂伸度及彈性模數成為上述值,可使用各種手法,其中較佳方法為控制導電性接著劑層111的調配。導電性接著劑層的主要調配為熱塑性樹脂或熱硬化性樹脂等樹脂成分、與填料成分。填料成分為導電性填料、阻燃劑及著色劑等粉體成分。藉由調整填料成分中導電性填料以外的粉體成分的添加量,可控制斷裂伸度等。特別宜不含導電性填料以外的平均粒徑D50為5μm以上的粉體。In order to make the elongation at break and the modulus of elasticity of the conductive
關於可用於導電性接著劑層111的熱塑性樹脂,熱塑性樹脂例如可列舉:苯乙烯系樹脂、乙酸乙烯酯系樹脂、聚酯系樹脂、聚乙烯系樹脂、聚丙烯系樹脂、醯亞胺系樹脂及丙烯酸系樹脂等。此等樹脂可單獨使用一種,亦可併用二種以上。Regarding the thermoplastic resins that can be used for the conductive
關於可用於導電性接著劑層111的熱硬化性樹脂,例如可使用:酚系樹脂、環氧系樹脂、胺基甲酸酯系樹脂、三聚氰胺系樹脂、聚醯胺系樹脂及醇酸系樹脂等。關於活性能量線硬化性組成物並無特別限定,但可舉例如分子中具有至少2個(甲基)丙烯醯氧基的聚合性化合物等。此等組成物可單獨使用一種,亦可併用二種以上。Regarding the thermosetting resin that can be used for the conductive
熱硬化性樹脂例如包含:具有反應性第1官能基的第1樹脂成分、及與第1官能基進行反應的第2樹脂成分。第1官能基例如可設為環氧基、醯胺基或羥基等。第2官能基只要根據第1官能基進行選擇即可,例如第1官能基為環氧基時,第2官能基可設為羥基、羧基、環氧基及胺基等。具體而言,例如將第1樹脂成分設為環氧樹脂時,作為第2樹脂成分可使用:環氧基改質聚酯樹脂、環氧基改質聚醯胺樹脂、環氧基改質丙烯酸樹脂、環氧基改質聚胺基甲酸酯聚脲樹脂、羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質丙烯酸樹脂、羧基改質聚胺基甲酸酯聚脲樹脂及胺基甲酸酯改質聚酯樹脂等。此等之中,較佳為羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質聚胺基甲酸酯聚脲樹脂及胺基甲酸酯改質聚酯樹脂。又,第1樹脂成分為羥基時,作為第2樹脂成分可使用:環氧基改質聚酯樹脂、環氧基改質聚醯胺樹脂、環氧基改質丙烯酸樹脂、環氧基改質聚胺基甲酸酯聚脲樹脂、羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質丙烯酸樹脂、羧基改質聚胺基甲酸酯聚脲樹脂及胺基甲酸酯改質聚酯樹脂等。此等之中,較佳為羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質聚胺基甲酸酯聚脲樹脂及胺基甲酸酯改質聚酯樹脂。The thermosetting resin contains, for example, a first resin component having a reactive first functional group and a second resin component that reacts with the first functional group. The first functional group can be, for example, an epoxy group, an amino group, or a hydroxyl group. The second functional group may be selected based on the first functional group. For example, when the first functional group is an epoxy group, the second functional group may be a hydroxyl group, a carboxyl group, an epoxy group, an amino group, or the like. Specifically, for example, when the first resin component is epoxy resin, the second resin component can be used: epoxy modified polyester resin, epoxy modified polyamide resin, epoxy modified acrylic Resin, epoxy modified polyurethane polyurea resin, carboxy modified polyester resin, carboxy modified polyamide resin, carboxy modified acrylic resin, carboxy modified polyurethane polyurea resin And urethane modified polyester resin, etc. Among these, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified polyurethane polyurea resin, and urethane modified polyester resin are preferred. Also, when the first resin component is a hydroxyl group, it can be used as the second resin component: epoxy modified polyester resin, epoxy modified polyamide resin, epoxy modified acrylic resin, epoxy modified Polyurethane polyurea resin, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified acrylic resin, carboxyl modified polyurethane polyurea resin and urethane modified Quality polyester resin, etc. Among these, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified polyurethane polyurea resin, and urethane modified polyester resin are preferred.
熱硬化性樹脂亦可包含用以促進熱硬化反應的硬化劑。熱硬化性樹脂具有第1官能基與第2官能基時,硬化劑可根據第1官能基及第2官能基的種類而適當選擇。第1官能基為環氧基且第2官能基為羥基時,硬化劑可使用咪唑系硬化劑、酚系硬化劑及陽離子系硬化劑等。此等硬化劑可單獨使用一種,亦可併用二種以上。The thermosetting resin may also contain a hardener to promote the thermosetting reaction. When the thermosetting resin has a first functional group and a second functional group, the curing agent can be appropriately selected according to the types of the first functional group and the second functional group. When the first functional group is an epoxy group and the second functional group is a hydroxyl group, an imidazole-based curing agent, a phenol-based curing agent, a cationic curing agent, etc. can be used as the curing agent. These hardeners may be used singly, or two or more of them may be used in combination.
導電性填料並無特別限定,例如可使用金屬填料、金屬被覆樹脂填料、碳填料及其等之混合物。關於金屬填料,可列舉:銅粉、銀粉、鎳粉、銀包銅粉、金包銅粉、銀包鎳粉及金包鎳粉等。此等金屬粉可藉由電解法、霧化法或還原法等製作。其中,較佳為銀粉、銀包銅粉及銅粉中之任一者。The conductive filler is not particularly limited, and for example, metal fillers, metal-coated resin fillers, carbon fillers, and mixtures thereof can be used. As for the metal filler, copper powder, silver powder, nickel powder, silver-coated copper powder, gold-coated copper powder, silver-coated nickel powder, and gold-coated nickel powder can be cited. These metal powders can be produced by electrolysis, atomization or reduction. Among them, it is preferably any one of silver powder, silver-coated copper powder and copper powder.
由填料彼此接觸之觀點而言,導電性填料的平均粒徑較佳為1μm以上、更佳為3μm以上,且較佳為15m以下、更佳為20μm以下。導電性填料的形狀並無特別限定,可作成為球狀、小片狀、樹枝狀或纖維狀等。From the viewpoint that the fillers are in contact with each other, the average particle size of the conductive filler is preferably 1 μm or more, more preferably 3 μm or more, and preferably 15 m or less, more preferably 20 μm or less. The shape of the conductive filler is not particularly limited, and it may be spherical, flake, dendritic, fibrous, or the like.
導電性填料的含量可根據用途適當選擇,於總固體成分中較佳為5質量%以上、更佳為10質量%以上,且較佳為95質量%以下、更佳為90質量%以下。由填埋性之觀點而言,較佳為70質量%以下、更佳為60質量%以下。又,於實現各向異性導電性時,較佳為40質量%以下、更佳為35質量%以下。The content of the conductive filler can be appropriately selected according to the application, and the total solid content is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 95% by mass or less, more preferably 90% by mass or less. From the viewpoint of landfillability, it is preferably 70% by mass or less, and more preferably 60% by mass or less. In addition, when realizing anisotropic conductivity, it is preferably 40% by mass or less, and more preferably 35% by mass or less.
此外,於不會對斷裂伸度等造成影響之範圍內,亦可包含消泡劑、抗氧化劑、黏度調整劑、稀釋劑、防沉劑、調平劑、偶合劑、著色劑及阻燃劑等作為任意成分。In addition, it can also contain defoamers, antioxidants, viscosity modifiers, thinners, anti-settling agents, leveling agents, coupling agents, coloring agents, and flame retardants within the range that will not affect the elongation at break. Etc. as optional ingredients.
由減少電磁波屏蔽膜101整體厚度之觀點而言,導電性接著劑層111之厚度宜為1μm~15μm。From the viewpoint of reducing the overall thickness of the electromagnetic
屏蔽層113可藉由金屬箔、蒸鍍膜及導電性填料等形成。The
金屬箔並無特別限定,可作成為由鎳、銅、銀、錫、金、鈀、鋁、鉻、鈦及鋅等任一者或由包含2者以上之合金構成的箔。The metal foil is not particularly limited, and it can be made of any one of nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, and zinc, or an alloy containing two or more of them.
金屬箔的厚度並無特別限定,宜為0.5μm以上、較佳為1.0μm以上。若金屬箔的厚度為0.5μm以上,則於對屏蔽印刷配線基板傳輸10MHz~100GHz高頻信號時,可抑制高頻信號的衰減量。又,由減少電磁波屏蔽膜101整體厚度之觀點而言,金屬箔厚度宜為15μm以下、較佳為12μm以下、更佳為9μm以下。藉由減少金屬層厚度,可抑制原材料成本且亦可獲得屏蔽膜之判斷伸度良好之效果。The thickness of the metal foil is not particularly limited, but is preferably 0.5 μm or more, more preferably 1.0 μm or more. If the thickness of the metal foil is 0.5 μm or more, the attenuation of the high-frequency signal can be suppressed when the high-frequency signal of 10 MHz to 100 GHz is transmitted to the shielded printed wiring board. In addition, from the viewpoint of reducing the overall thickness of the electromagnetic
蒸鍍膜並無特別限定,可蒸鍍鎳、銅、銀、錫、金、鈀、鋁、鉻、鈦及鋅等而形成。蒸鍍可使用電解鍍覆法、無電鍍覆法、濺鍍法、電子束蒸鍍法、真空蒸鍍法、化學氣相沉積(CVD)法或金屬有機化學氣相沉積(MOCVD)法等。The vapor-deposited film is not particularly limited, and it can be formed by vapor-depositing nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, zinc, and the like. Evaporation can use electrolytic plating, electroless plating, sputtering, electron beam evaporation, vacuum evaporation, chemical vapor deposition (CVD), or metal organic chemical vapor deposition (MOCVD).
蒸鍍膜並無特別限定,可蒸鍍鎳、銅、銀、錫、金、鈀、鋁、鉻、鈦及鋅等而形成。蒸鍍可使用電解鍍覆法、無電鍍覆法、濺鍍法、電子束蒸鍍法、真空蒸鍍法、化學氣相沉積(CVD)法或金屬有機化學氣相沉積(MOCVD)法等。The vapor-deposited film is not particularly limited, and it can be formed by vapor-depositing nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, zinc, and the like. Evaporation can use electrolytic plating, electroless plating, sputtering, electron beam evaporation, vacuum evaporation, chemical vapor deposition (CVD), or metal organic chemical vapor deposition (MOCVD).
蒸鍍膜的厚度並無特別限定,宜為0.05μm以上、較佳為0.1μm以上。若金屬蒸鍍膜的厚度為0.05μm以上,則電磁波屏蔽膜101於屏蔽印刷配線基板中屏蔽電磁波的特性優異。又,由減少電磁波屏蔽膜101整體厚度、使耐彎曲性提高之觀點而言,金屬蒸鍍膜的厚度宜小於0.5μm、較佳為小於0.3μm。The thickness of the vapor-deposited film is not particularly limited, but is preferably 0.05 μm or more, more preferably 0.1 μm or more. If the thickness of the metal vapor-deposited film is 0.05 μm or more, the electromagnetic
導電性填料方面,藉由將調配有導電性填料的溶劑塗佈於絕緣保護層112表面後使之乾燥,可形成屏蔽層113。導電性填料可使用金屬填料、金屬被覆樹脂填料、碳填料及其等之混合物。關於金屬填料,可使用:銅粉、銀粉、鎳粉、銀包銅粉、金包銅粉、銀包鎳粉及金包鎳粉等。此等金屬粉可藉由電解法、霧化法或還原法等製作。金屬粉的形狀可舉如球狀、小片狀、纖維狀、樹枝狀等。Regarding the conductive filler, the
於本實施形態中,屏蔽層113的厚度可以按照所要求的電磁屏蔽效果及反覆彎曲、滑動耐受性適當選擇即可,在屏蔽層113為金屬箔時,由確保斷裂伸度之觀點而言,屏蔽層113厚度宜設為12μm以下。In this embodiment, the thickness of the
再者,在導電性接著劑層111作為屏蔽層起作用的構造之情形下,亦可不設置屏蔽層113。Furthermore, in the case of a structure in which the conductive
絕緣保護層112只要具有充分的絕緣性、可保護導電性接著劑層111及屏蔽層113即可,並無特別限定,例如可使用熱塑性樹脂、熱硬化性樹脂、或活性能量線硬化性樹脂等形成。The insulating
熱塑性樹脂並無特別限定,可使用:苯乙烯系樹脂、乙酸乙烯酯系樹脂、聚酯系樹脂、聚乙烯系樹脂、聚丙烯系樹脂、醯亞胺系樹脂及丙烯酸系樹脂等。關於熱硬化性樹脂並無特別限定,可使用:酚系樹脂、環氧系樹脂、胺基甲酸酯系樹脂、三聚氰胺系樹脂、聚醯胺系樹脂及醇酸系樹脂等。關於活性能量線硬化性樹脂並無特別限定,例如可使用分子中具有至少2個(甲基)丙烯醯氧基的聚合性化合物等。保護層可由單一材料形成,亦可由2種以上材料形成。The thermoplastic resin is not particularly limited, and styrene resins, vinyl acetate resins, polyester resins, polyethylene resins, polypropylene resins, imine resins, acrylic resins, and the like can be used. The thermosetting resin is not particularly limited, and phenol resins, epoxy resins, urethane resins, melamine resins, polyamide resins, alkyd resins, and the like can be used. The active energy ray-curable resin is not particularly limited. For example, a polymerizable compound having at least two (meth)acryloxy groups in the molecule can be used. The protective layer may be formed of a single material, or may be formed of two or more materials.
絕緣保護層112中不限於著色劑,亦可視需要包含硬化促進劑、黏著性賦予劑、抗氧化劑、塑化劑、紫外線吸收劑、消泡劑、調平劑、填充劑、阻燃劑、黏度調節劑及抗結塊劑等中之一者以上。The insulating
絕緣保護層112亦可為材質或硬度、或者彈性模數等物性不同的2層以上的積層體。例如若成為硬度較低的外層與硬度較高的內層的積層體,由於外層具有緩衝效果,故在將電磁波屏蔽膜101加熱加壓於印刷配線基板102之步驟中,可減緩施加於屏蔽層113的壓力。因此,可抑制因設置於印刷配線基板102的高低差而破壞屏蔽層113之情形。The insulating
由減少電磁波屏蔽膜101整體厚度之觀點而言,絕緣保護層112的厚度宜為15μm以下、較佳為10μm以下、更佳為5μm以下。由保護導電性接著劑層111及屏蔽層113之觀點而言,較佳為1μm以上、更佳為2μm以上。From the viewpoint of reducing the overall thickness of the electromagnetic
本實施形態之電磁波屏蔽膜101,例如可依下述方式形成。首先,於支持基材(未圖示)上塗佈絕緣保護層用組成物後,進行加熱乾燥,將溶劑除去,形成絕緣保護層112。支持基材例如可形成膜狀。支持基材並無特別限定,例如可藉由聚烯烴系、聚酯系、聚醯亞胺系、聚萘二甲酸乙二酯或聚苯硫醚系等材料形成。亦可於支持基材與保護層用組成物之間設置離型劑層。The electromagnetic
絕緣保護層用組成物可於絕緣保護層用樹脂組成物中添加適量的溶劑及其他調配劑而製備。溶劑例如可為甲苯、丙酮、甲乙酮、甲醇、乙醇、丙醇及二甲基甲醯胺等。關於其他調配劑,可添加交聯劑或聚合用觸媒、硬化促進劑及著色劑等。其他調配劑可視需要添加,亦可不添加。於支持基材塗佈保護層用組成物之方法並無特別限定,可採用模嘴塗佈法、缺角輪塗佈法、凹版塗佈法、或狹縫式模具塗佈法等周知技術。The composition for the insulating protective layer can be prepared by adding an appropriate amount of solvent and other compounding agents to the resin composition for the insulating protective layer. The solvent can be, for example, toluene, acetone, methyl ethyl ketone, methanol, ethanol, propanol, and dimethylformamide. Regarding other formulations, crosslinking agents, polymerization catalysts, hardening accelerators, coloring agents, etc. can be added. Other compounding agents can be added as needed, or not added. The method of coating the protective layer composition on the support substrate is not particularly limited, and well-known techniques such as die nozzle coating method, chipped wheel coating method, gravure coating method, or slit die coating method can be used.
接著,視需要於絕緣保護層112上形成屏蔽層113。屏蔽層113的形成方法可根據屏蔽層113的種類而適當選擇。於電磁波屏蔽膜101為不具有屏蔽層113之構造時,可省略此步驟。Then, if necessary, a
接著,於絕緣保護層112或屏蔽層113上塗佈導電性接著劑層用組成物後,進行加熱乾燥,將溶劑除去,形成導電性接著劑層111。Next, after coating the conductive adhesive layer composition on the insulating
導電性接著劑層用組成物包含導電性接著劑與溶劑。溶劑例如可為甲苯、丙酮、甲乙酮、甲醇、乙醇、丙醇及二甲基甲醯胺等。導電性接著劑層用組成物中的導電性接著劑的比率,只要根據導電性接著劑層111的厚度等適當設定即可。The conductive adhesive layer composition contains a conductive adhesive and a solvent. The solvent can be, for example, toluene, acetone, methyl ethyl ketone, methanol, ethanol, propanol, and dimethylformamide. The ratio of the conductive adhesive in the composition for the conductive adhesive layer may be appropriately set according to the thickness of the conductive
於屏蔽層113上塗佈導電性接著劑層用組成物之方法並無特別限定,可採用模嘴塗佈法、缺角輪塗佈法、凹版塗佈法、或狹縫式模具塗佈法等。The method of coating the conductive adhesive layer composition on the
再者,亦可視需要於導電性接著劑層111表面貼合剝離基材(分離膜)。剝離基材可使用於聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等基底膜上的用以形成導電性接著劑層111側的表面塗佈矽系或非矽系離型劑而成者。又,剝離基材的厚度並無特別限定,可考慮使用容易性而適當決定。Furthermore, if necessary, a release substrate (separation film) may be attached to the surface of the conductive
如圖3所示,本實施形態之電磁波屏蔽膜101可與印刷配線基板102組合而成為屏蔽配線基板103。電磁波屏蔽膜101亦可為具有屏蔽層113者。As shown in FIG. 3, the electromagnetic
印刷配線基板102例如具有印刷電路,印刷電路包含基底構件122、與設置於基底構件122上的接地電路125。於基底構件122上,藉由接著劑層123接著有絕緣膜121。於絕緣膜121設置有使接地電路125露出的開口部。於接地電路125的露出部分亦可設置有鍍金層等表面層。再者,印刷配線基板102並無特別限定,但可作成能進行彎曲的軟性基板。The printed
將電磁波屏蔽膜101接著於印刷配線基板102時,係以導電性接着劑層111位於使接地電路125露出的開口部之上之方式,將電磁波屏蔽膜101配置於印刷配線基板102上。然後,藉由經加熱至預定溫度(例如120℃)的2片加熱板(未圖示),從上下方向夾住電磁波屏蔽膜101與印刷配線基板102,以預定壓力(例如0.5MPa)加壓短時間(例如5秒鐘)。藉此,電磁波屏蔽膜101被暫時固定於印刷配線基板102。When the electromagnetic
然後,將2片加熱板的溫度設定為比上述暫時固定時的溫度高的預定溫度(例如170℃),以預定壓力(例如3MPa)加壓預定時間(例如30分鐘)。藉此,可將電磁波屏蔽膜101固定於印刷配線基板102。於進行加壓時,藉由將導電性接著劑層111充分地埋入開口部,可實現電磁波屏蔽膜101所需的強度及導電性。Then, the temperature of the two hot plates is set to a predetermined temperature (for example, 170° C.) higher than the temperature during the temporary fixation, and pressurized at a predetermined pressure (for example, 3 MPa) for a predetermined time (for example, 30 minutes). Thereby, the electromagnetic
[實施例] 以下,使用實施例進一步詳細地說明本發明之電磁波屏蔽膜。以下實施例為例示,並非意欲限定本發明。[Examples] Hereinafter, the electromagnetic wave shielding film of the present invention will be described in further detail using examples. The following examples are examples and are not intended to limit the present invention.
<電磁波屏蔽膜的製作> 於預定剝離膜的表面塗佈非矽系離型劑,形成離型劑層。接著,使用線棒塗佈絕緣保護層用組成物,進行加熱乾燥,形成絕緣保護層。然後,於絕緣保護層上蒸鍍鋁,形成厚度0.15μm的屏蔽層。然後,利用線棒於屏蔽層上塗佈預定的導電性接著劑層用組成物後,進行100℃×3分鐘的乾燥,得到電磁波屏蔽膜。<Production of electromagnetic wave shielding film> A non-silicon-based release agent is applied to the surface of the intended release film to form a release agent layer. Next, the insulating protective layer composition is coated with a wire rod, and heated and dried to form an insulating protective layer. Then, aluminum was vapor-deposited on the insulating protective layer to form a shielding layer with a thickness of 0.15 μm. Then, after coating a predetermined conductive adhesive layer composition on the shielding layer with a wire bar, it was dried at 100° C. for 3 minutes to obtain an electromagnetic wave shielding film.
<耐彎曲性評價> 將製作好的電磁波屏蔽膜101接著於評價用基板201。接著係使用加壓機於溫度170℃、時間30分鐘、壓力2MPa~3MPa的條件下進行。接著後的電磁波屏蔽膜101的厚度為評價用基板201與接著於評價用基板201的電磁波屏蔽膜的平滑部的厚度減掉評價用基板201的厚度之值。再者,厚度分別利用測微器(Mitutoyo股份有限公司製、MDH-25)根據JIS C 2151進行測定。<Evaluation of bending resistance> The prepared electromagnetic
如圖4所示,評價用基板201具有長度50mm、寬度20mm、厚度53μm的基材膜211、及相互分離地設置於基材膜211兩端部的5mm×8mm的電極212。電極212係與電磁波屏蔽膜101的導電性接著劑層111連接。As shown in FIG. 4, the
利用電阻計(日置電機股份有限公司製、RM3544-01)測定經接著電磁波屏蔽膜101之評價用基板201的試驗端子間的電阻值,並設為初始電阻值。接著,將評價用基板201從中央部彎曲180度,於此狀態下測定將直徑5cm且1kg的圓柱狀砝碼放在除了電極212外的評價用基板201上的電阻值,將測出的電阻值設為彎曲時電阻值。然後,測定再度回復到原來狀態的電阻值,設為釋放時電阻值。反覆彎曲及釋放20次,算出彎曲時電阻值的變化率R1與釋放時電阻值的變化率R2。變化率以(測定值-初始電阻值)/初始電阻值進行計算。The resistance value between the test terminals of the
<物性測定> 將用於製作電磁波屏蔽膜的導電性接著劑層的導電性接著劑塗佈於離型膜,將離型膜剝離,製作試驗用導電性接著劑層。由試驗用導電性接著劑層製作啞鈴試驗片(100mm×10mm、標距20mm),使用拉伸試驗機(AGS-X50S、島津製作所製)測定彈性模數、斷裂伸度及最大應力。測定條件設定為拉伸速度:50mm/min、荷重元:50N,彈性模數係從應力(2~3MPa)與斷裂伸度的斜率算出。<Physical property measurement> The conductive adhesive used to prepare the conductive adhesive layer of the electromagnetic wave shielding film was applied to a release film, and the release film was peeled off to prepare a conductive adhesive layer for a test. A dumbbell test piece (100 mm×10 mm,
(實施例1) 使用於熱硬化性樹脂中添加有相對於樹脂100質量份為43質量份且平均粒徑D50為5μm之球狀銀包銅粉的導電性接著劑,形成厚度5μm的導電性接著劑層。絕緣保護層的厚度設為5μm。(Example 1) A conductive adhesive containing spherical silver-coated copper powder with an average particle size D50 of 5 μm, which is 43 parts by mass relative to 100 parts by mass of the resin added to a thermosetting resin, was used to form a conductive adhesive with a thickness of 5 μm Then the agent layer. The thickness of the insulating protective layer was set to 5 μm.
已接著於印刷配線基板後的電磁波屏蔽膜的整體厚度為8μm。導電性接著劑層的斷裂伸度為280%,導電性接著劑層的彈性模數為227MPa。進行20次彎曲時的彎曲時電阻值的變化率R1為26%,釋放時電阻值的變化率R2為108%。The entire thickness of the electromagnetic wave shielding film after being attached to the printed wiring board was 8 μm. The elongation at break of the conductive adhesive layer was 280%, and the elastic modulus of the conductive adhesive layer was 227 MPa. The rate of change R1 of the resistance value at the time of bending when bending was performed 20 times was 26%, and the rate of change of the resistance value at the time of release R2 was 108%.
(實施例2) 使用於熱硬化性樹脂中添加有相對於樹脂100質量份為21質量份且平均粒徑D50為13μm之樹突狀銀包銅粉的導電性接著劑,形成厚度17μm的導電性接著劑層。絕緣保護層的厚度設為5μm。(Example 2) A conductive adhesive containing 21 parts by mass of dendritic silver-coated copper powder with an average particle size D50 of 13 μm based on 100 parts by mass of the resin added to a thermosetting resin was used to form a conductive adhesive with a thickness of 17 μm性adhesive layer. The thickness of the insulating protective layer was set to 5 μm.
已接著於印刷配線基板後的電磁波屏蔽膜的整體厚度為15μm。導電性接著劑層的斷裂伸度為325%,導電性接著劑層的彈性模數為165MPa。進行20次彎曲時的彎曲時電阻值的變化率R1為31%,釋放時電阻值的變化率R2為282%。The entire thickness of the electromagnetic wave shielding film after being attached to the printed wiring board was 15 μm. The elongation at break of the conductive adhesive layer was 325%, and the elastic modulus of the conductive adhesive layer was 165 MPa. The rate of change R1 of the resistance value at the time of bending 20 times was 31%, and the rate of change of the resistance value R2 at the time of release was 282%.
(比較例1) 使用於熱硬化性樹脂中添加相對於樹脂100質量份為27質量份且平均粒徑D50為13μm之樹突狀銀包銅粉、以及相對於樹脂100質量份為55質量份之氮系阻燃劑而成的導電性接著劑,形成厚度17μm的導電性接著劑層。絕緣保護層的厚度設為5μm。(Comparative Example 1) Used to add dendritic silver-coated copper powder with an average particle diameter D50 of 13 μm to a thermosetting resin of 27 parts by mass relative to 100 parts by mass of the resin, and 55 parts by mass relative to 100 parts by mass of the resin A conductive adhesive made of a nitrogen-based flame retardant, forming a conductive adhesive layer with a thickness of 17 μm. The thickness of the insulating protective layer was set to 5 μm.
已接著於印刷配線基板後的電磁波屏蔽膜的整體厚度為15μm。導電性接著劑層的斷裂伸度為24%,導電性接著劑層的彈性模數為748MPa。進行20次彎曲時的彎曲時電阻值的變化率R1為67%,釋放時電阻值的變化率R2為632%。The entire thickness of the electromagnetic wave shielding film after being attached to the printed wiring board was 15 μm. The elongation at break of the conductive adhesive layer was 24%, and the elastic modulus of the conductive adhesive layer was 748 MPa. The rate of change R1 of the resistance value at the time of bending when bending was performed 20 times was 67%, and the rate of change of the resistance value at the time of release R2 was 632%.
於表1顯示各實施例及比較例的結果。又,將各實施例及比較例的電阻值變化率顯示於圖5。Table 1 shows the results of each Example and Comparative Example. In addition, the resistance value change rate of each Example and Comparative Example is shown in FIG. 5.
[表1]
產業上之可利用性 本發明之電磁波屏蔽膜,其耐彎曲性較高,尤其適合作為用以屏蔽彎曲部位之軟性印刷配線基板的電磁波屏蔽膜等。Industrial Applicability The electromagnetic wave shielding film of the present invention has high bending resistance and is particularly suitable as an electromagnetic wave shielding film for flexible printed wiring boards for shielding bending parts.
101‧‧‧電磁波屏蔽膜102‧‧‧印刷配線基板103‧‧‧屏蔽配線基板111‧‧‧導電性接著劑層112‧‧‧絕緣保護層113‧‧‧屏蔽層115‧‧‧剝離膜121‧‧‧絕緣膜122‧‧‧基底構件123‧‧‧接著劑層125‧‧‧接地電路201‧‧‧評價用基板211‧‧‧基材膜212‧‧‧電極213‧‧‧絕緣膜101‧‧‧Electromagnetic
圖1係顯示一實施形態之電磁波屏蔽膜的截面圖。 圖2係顯示電磁波屏蔽膜之變化例的截面圖。 圖3係顯示一實施形態之使用電磁波屏蔽膜的屏蔽配線基板的截面圖。 圖4係顯示用於評價電磁波屏蔽膜之耐彎曲性的基板的截面圖。 圖5係顯示耐彎曲試驗中之電阻值變化率的圖表。Fig. 1 is a cross-sectional view showing an electromagnetic wave shielding film according to an embodiment. Fig. 2 is a cross-sectional view showing a modification example of the electromagnetic wave shielding film. Fig. 3 is a cross-sectional view of a shielded wiring board using an electromagnetic wave shielding film according to an embodiment. Fig. 4 is a cross-sectional view showing a substrate for evaluating the bending resistance of the electromagnetic wave shielding film. Figure 5 is a graph showing the rate of change of the resistance value in the bending resistance test.
101‧‧‧電磁波屏蔽膜 101‧‧‧Electromagnetic wave shielding film
111‧‧‧導電性接著劑層 111‧‧‧Conductive adhesive layer
112‧‧‧絕緣保護層 112‧‧‧Insulation protection layer
113‧‧‧屏蔽層 113‧‧‧Shielding layer
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| KR20250119245A (en) * | 2024-01-31 | 2025-08-07 | 엘지디스플레이 주식회사 | Display apparatus |
| KR102884199B1 (en) * | 2024-12-06 | 2025-11-11 | 율촌화학 주식회사 | Composite film having electromagnetic wave absorption and shield properties in high frequency band |
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| JP6081819B2 (en) * | 2013-02-28 | 2017-02-15 | 藤森工業株式会社 | Electromagnetic wave shielding material for FPC |
| CN103619155B (en) * | 2013-12-09 | 2018-08-28 | 保定乐凯新材料股份有限公司 | A kind of electromagnetic shielding film with high barrier |
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