TWI798322B - Method producing resin composition containing ethylene-vinyl alcohol copolymer and method for producing shaped article - Google Patents
Method producing resin composition containing ethylene-vinyl alcohol copolymer and method for producing shaped article Download PDFInfo
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- TWI798322B TWI798322B TW107146899A TW107146899A TWI798322B TW I798322 B TWI798322 B TW I798322B TW 107146899 A TW107146899 A TW 107146899A TW 107146899 A TW107146899 A TW 107146899A TW I798322 B TWI798322 B TW I798322B
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- Taiwan
- Prior art keywords
- resin composition
- ethylene
- compound
- evoh
- alcohol copolymer
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- 239000011342 resin composition Substances 0.000 title claims abstract description 117
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 title claims abstract description 112
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title abstract description 46
- 150000001875 compounds Chemical class 0.000 claims abstract description 58
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000005977 Ethylene Substances 0.000 claims abstract description 37
- 238000007127 saponification reaction Methods 0.000 claims abstract description 32
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 5
- -1 ethylene-ethylene Chemical group 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 26
- 229920001567 vinyl ester resin Polymers 0.000 claims description 26
- 239000008187 granular material Substances 0.000 claims description 22
- 229910021645 metal ion Inorganic materials 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 15
- 229920001577 copolymer Polymers 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 13
- 238000005469 granulation Methods 0.000 claims description 10
- 230000003179 granulation Effects 0.000 claims description 10
- 239000008188 pellet Substances 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 9
- 239000011259 mixed solution Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 31
- 238000004040 coloring Methods 0.000 abstract description 20
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 97
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 95
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 42
- 239000010410 layer Substances 0.000 description 34
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 24
- 239000000243 solution Substances 0.000 description 24
- 238000006116 polymerization reaction Methods 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000000203 mixture Substances 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 13
- 238000001125 extrusion Methods 0.000 description 13
- 239000005022 packaging material Substances 0.000 description 10
- 229920000098 polyolefin Polymers 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 9
- 235000011007 phosphoric acid Nutrition 0.000 description 9
- 229910019142 PO4 Inorganic materials 0.000 description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 8
- 150000001639 boron compounds Chemical class 0.000 description 8
- 238000007334 copolymerization reaction Methods 0.000 description 8
- 150000002148 esters Chemical group 0.000 description 8
- 239000000155 melt Substances 0.000 description 8
- 235000021317 phosphate Nutrition 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical group OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 7
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 239000010452 phosphate Substances 0.000 description 7
- 229920005992 thermoplastic resin Polymers 0.000 description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 6
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 6
- 229910001413 alkali metal ion Inorganic materials 0.000 description 6
- 229920000092 linear low density polyethylene Polymers 0.000 description 6
- 239000004707 linear low-density polyethylene Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 239000001632 sodium acetate Substances 0.000 description 6
- 235000017281 sodium acetate Nutrition 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 238000007654 immersion Methods 0.000 description 5
- 239000011229 interlayer Substances 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- 239000004840 adhesive resin Substances 0.000 description 4
- 229920006223 adhesive resin Polymers 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 235000010338 boric acid Nutrition 0.000 description 4
- 229960002645 boric acid Drugs 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 3
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 3
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 229920000571 Nylon 11 Polymers 0.000 description 2
- 229920000299 Nylon 12 Polymers 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 229920000577 Nylon 6/66 Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- TZYHIGCKINZLPD-UHFFFAOYSA-N azepan-2-one;hexane-1,6-diamine;hexanedioic acid Chemical compound NCCCCCCN.O=C1CCCCCN1.OC(=O)CCCCC(O)=O TZYHIGCKINZLPD-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 150000001642 boronic acid derivatives Chemical class 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000011437 continuous method Methods 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 150000003840 hydrochlorides Chemical class 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 150000003016 phosphoric acids Chemical class 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
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- 229920002223 polystyrene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000005033 polyvinylidene chloride Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 235000011056 potassium acetate Nutrition 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- UOBYKYZJUGYBDK-UHFFFAOYSA-N 2-naphthoic acid Chemical compound C1=CC=CC2=CC(C(=O)O)=CC=C21 UOBYKYZJUGYBDK-UHFFFAOYSA-N 0.000 description 1
- XDVOLDOITVSJGL-UHFFFAOYSA-N 3,7-dihydroxy-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound O1B(O)OB2OB(O)OB1O2 XDVOLDOITVSJGL-UHFFFAOYSA-N 0.000 description 1
- GFUSSNHNFRXUHB-UHFFFAOYSA-N 3-methylbut-2-en-2-yl acetate Chemical compound CC(C)=C(C)OC(C)=O GFUSSNHNFRXUHB-UHFFFAOYSA-N 0.000 description 1
- VFXXTYGQYWRHJP-UHFFFAOYSA-N 4,4'-azobis(4-cyanopentanoic acid) Chemical compound OC(=O)CCC(C)(C#N)N=NC(C)(CCC(O)=O)C#N VFXXTYGQYWRHJP-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 1
- RTANHMOFHGSZQO-UHFFFAOYSA-N 4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)C#N RTANHMOFHGSZQO-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
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- BDYUCKRKPVLOEW-UHFFFAOYSA-N C=C.[SiH3]C=C Chemical class C=C.[SiH3]C=C BDYUCKRKPVLOEW-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical class C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 229920003355 Novatec® Polymers 0.000 description 1
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- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- KYIKRXIYLAGAKQ-UHFFFAOYSA-N abcn Chemical compound C1CCCCC1(C#N)N=NC1(C#N)CCCCC1 KYIKRXIYLAGAKQ-UHFFFAOYSA-N 0.000 description 1
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- 239000001361 adipic acid Substances 0.000 description 1
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- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
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- 235000010233 benzoic acid Nutrition 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910001423 beryllium ion Inorganic materials 0.000 description 1
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000006664 bond formation reaction Methods 0.000 description 1
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 229910010277 boron hydride Inorganic materials 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
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- 239000003795 chemical substances by application Substances 0.000 description 1
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- 239000002274 desiccant Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
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- 238000004090 dissolution Methods 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000005021 flexible packaging material Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 235000013922 glutamic acid Nutrition 0.000 description 1
- 239000004220 glutamic acid Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- VGTPKLINSHNZRD-UHFFFAOYSA-N oxoborinic acid Chemical compound OB=O VGTPKLINSHNZRD-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000001540 sodium lactate Substances 0.000 description 1
- 235000011088 sodium lactate Nutrition 0.000 description 1
- 229940005581 sodium lactate Drugs 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- UYCAUPASBSROMS-AWQJXPNKSA-M sodium;2,2,2-trifluoroacetate Chemical compound [Na+].[O-][13C](=O)[13C](F)(F)F UYCAUPASBSROMS-AWQJXPNKSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229910001427 strontium ion Inorganic materials 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- WRECIMRULFAWHA-UHFFFAOYSA-N trimethyl borate Chemical compound COB(OC)OC WRECIMRULFAWHA-UHFFFAOYSA-N 0.000 description 1
- CIOXFKGQNIJXKF-UHFFFAOYSA-N tris(2-methoxyethoxy)silane Chemical compound COCCO[SiH](OCCOC)OCCOC CIOXFKGQNIJXKF-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/315—Compounds containing carbon-to-nitrogen triple bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Wrappers (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
Abstract
一種樹脂組成物,其係包含乙烯-乙烯基醇共聚物(A)及以下述之式(X)所示的化合物(B)之樹脂組成物,乙烯-乙烯基醇共聚物(A)係乙烯單元含量為15~60莫耳%,皂化度為85莫耳%以上,化合物(B)之含量為5~100ppm。該樹脂組成物係即使在重複的熔融成形程序中也抑制焦黑之發生,且鹼性條件下的耐著色性亦優異。 A resin composition comprising an ethylene-vinyl alcohol copolymer (A) and a compound (B) represented by the following formula (X), wherein the ethylene-vinyl alcohol copolymer (A) is ethylene The unit content is 15-60 mol%, the degree of saponification is above 85 mol%, and the content of compound (B) is 5-100ppm. This resin composition suppresses the occurrence of scorch even in repeated melt molding procedures, and is also excellent in coloring resistance under alkaline conditions.
(式(X)中,Z1及Z2各自獨立地為氫原子或甲基)。 (In formula (X), Z 1 and Z 2 are each independently a hydrogen atom or a methyl group).
Description
本發明關於以乙烯-乙烯基醇共聚物為主成分之樹脂組成物、以及使用前述樹脂組成物之成形體及包裝材料。 The present invention relates to a resin composition mainly composed of ethylene-vinyl alcohol copolymer, and molded articles and packaging materials using the above resin composition.
乙烯-乙烯基醇共聚物(以下,稱為「EVOH」),由於具有優異的阻氣性及熔融成形性,藉由各種的熔融成形法,成形為薄膜、薄片、管(pipe)、管(tube)、瓶等,在要求阻氣性的食品領域及產業領域中,被廣泛使用作為包裝材料等。然而,長時間連續地進行EVOH之熔融成形時,在擠壓機機筒、螺桿及模頭內,有發生焦黑之問題。如此的焦黑之發生係不僅使熔融成形程序不安定化,而且亦造成所得之成形體的外觀、機械物性 等品質的降低,故必須定期地停止運轉而實施擠壓機的分解與清掃。因此,亦發生製造成本之上升或因擠壓機的運轉停止及再起動所造成的材料損失之發生。基於如此,要求焦黑問題之改善。 Ethylene-vinyl alcohol copolymer (hereinafter referred to as "EVOH") has excellent gas barrier properties and melt formability, and can be formed into films, sheets, pipes, pipes ( tube), bottles, etc., are widely used as packaging materials in the food field and industrial fields that require gas barrier properties. However, when the melt molding of EVOH is carried out continuously for a long time, there is a problem of scorching in the barrel, screw and die of the extruder. The occurrence of such scorch not only destabilizes the fusion molding process, but also affects the appearance and mechanical properties of the obtained molded body. Such as the reduction of quality, it is necessary to stop the operation regularly and carry out the disassembly and cleaning of the extruder. Therefore, an increase in manufacturing cost or material loss due to stop and restart of the extruder also occurs. Based on this, improvement of the charred problem is required.
為了改善上述問題,已開發出各式各樣之含有EVOH的樹脂組成物。例如,專利文獻1中記載含有EVOH、硼化合物、乙酸鈉及乙酸鎂之樹脂組成物。而且,記載藉由該樹脂組成物,改善熔融成形時的長期運轉性。專利文獻2中記載含有EVOH及共軛多烯化合物之樹脂組成物。而且,記載藉由該樹脂組成物,抑制因熔融成形所造成的凝膠或麻點之發生。專利文獻3記載含有EVOH、特定的羧酸金屬鹽及受阻酚系抗氧化劑之樹脂組成物。而且,記載該樹脂組成物係熱安定性優異,抑制高溫下的氧化性凝膠之形成。專利文獻4中記載含有EVOH及特定的不飽和醛之樹脂組成物。而且,記載藉由該樹脂組成物,抑制因熔融成形所造成的魚眼或凝膠等缺陷之發生,改善熔融成形時的長期運轉性。 In order to improve the above problems, various resin compositions containing EVOH have been developed. For example, Patent Document 1 describes a resin composition containing EVOH, a boron compound, sodium acetate, and magnesium acetate. Furthermore, it is described that the long-term workability at the time of melt molding is improved by this resin composition. Patent Document 2 describes a resin composition containing EVOH and a conjugated polyene compound. Furthermore, it is described that the resin composition suppresses the occurrence of gel and pitting caused by melt molding. Patent Document 3 describes a resin composition containing EVOH, a specific metal carboxylate, and a hindered phenolic antioxidant. Furthermore, it is described that the resin composition has excellent thermal stability and suppresses the formation of oxidative gel at high temperature. Patent Document 4 describes a resin composition containing EVOH and a specific unsaturated aldehyde. Furthermore, it is described that the resin composition suppresses the occurrence of defects such as fish eyes and gel caused by melt molding, and improves the long-term operability during melt molding.
[專利文獻1]日本特開平11-60874號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 11-60874
[專利文獻2]日本特開平9-71620號公報 [Patent Document 2] Japanese Patent Application Laid-Open No. 9-71620
[專利文獻3]日本特開平4-227744號公報 [Patent Document 3] Japanese Patent Application Laid-Open No. 4-227744
[專利文獻4]國際公開第2013/146961號 [Patent Document 4] International Publication No. 2013/146961
[發明所欲解決的課題][Problems to be Solved by the Invention]
另一方面,廣泛進行將在熔融成形體之製造時所發生的裁邊或毛邊予以回收,再度粉碎・熔融而使用,本發明者們發現上述含有EVOH的樹脂組成物係在多次受到熱歷程時,有發生焦黑之問題。又,近年來,使用包裝材料所包裝的內容物係愈來愈多樣化,於包裝材料,變成尤其要求於對酸性物質或鹼性物質之安定性。然而,本發明者們發現上述含有EVOH的樹脂組成物係在鹼性條件下,尤其在高溫條件下,有容易著色之問題。On the other hand, it is widely practiced to recover trimmed or burrs generated during the manufacture of melt-molded articles, crush and melt them again, and the present inventors found that the above-mentioned EVOH-containing resin composition was subjected to heat history many times. Sometimes, there is a problem of burning black. In addition, in recent years, the contents packaged by packaging materials have become more and more diversified, and the stability of acidic or alkaline substances in packaging materials has become particularly required. However, the present inventors have found that the above resin composition containing EVOH has the problem of easy coloring under alkaline conditions, especially high temperature conditions.
本發明係基於如上述的情事而完成者,目的在於得到一種EVOH,其係即使在重複的熔融成形程序中亦抑制焦黑之發生,且鹼性條件下的耐著色性亦優異。 [解決課題的手段]The present invention was completed based on the above circumstances, and an object of the present invention is to obtain an EVOH that suppresses the occurrence of scorch even in repeated melt molding procedures and that is excellent in coloring resistance under alkaline conditions. [means to solve the problem]
本發明者們為了解決上述問題而專心致力地檢討,結果發現藉由在以EVOH為主成分的樹脂組成物中含有具有特定構造的化合物,即使在重複的熔融成形程序中也可抑制焦黑之發生。又,藉由將該化合物之含量控制在適當的範圍,而抑制焦黑之發生,且亦改善鹼性條件下的耐著色性,達成本發明。上述課題係藉由以下之發明而解決。The inventors of the present invention have earnestly examined to solve the above-mentioned problems, and found that by including a compound having a specific structure in a resin composition mainly composed of EVOH, occurrence of scorch can be suppressed even in repeated melt molding processes. . In addition, the present invention has been achieved by controlling the content of the compound within an appropriate range to suppress the occurrence of scorch and improve coloring resistance under alkaline conditions. The above-mentioned problems are solved by the following inventions.
(1)一種樹脂組成物,其係包含乙烯-乙烯基醇共聚物(A)及以下述式(X)所示的化合物(B)之樹脂組成物,乙烯-乙烯基醇共聚物(A)係乙烯單元含量為15~60莫耳%,皂化度為85莫耳%以上,化合物(B)之含量為5~100ppm。(1) A resin composition comprising an ethylene-vinyl alcohol copolymer (A) and a compound (B) represented by the following formula (X), the ethylene-vinyl alcohol copolymer (A) The content of ethylene units is 15-60 mol%, the degree of saponification is above 85 mol%, and the content of compound (B) is 5-100ppm.
(式(X)中,Z1 及Z2 各自獨立地為氫原子或甲基)。 (2)如(1)記載之樹脂組成物,其中以純水50ml、95℃、8小時萃取前述樹脂組成物10g而得之萃取液在20℃的pH為在4.0~5.5之範圍。 (3)如(1)或(2)記載之樹脂組成物,其係進一步含有100~400ppm的金屬離子(C)。 (4)如(1)~(3)中任一項記載之樹脂組成物,其係進一步含有50~400ppm的pKa在3.5~5.5之範圍的羧酸(D)。 惟,羧酸(D)之含量係藉由以純水50ml、95℃、8小時萃取前述樹脂組成物10g後,滴定所得之萃取液,測定而求得。 (5)一種成形體,其係包含如(1)~(4)中任一項記載之樹脂組成物。 (6)如(5)記載之成形體,其係包含由前述樹脂組成物所成之層的多層構造體。 (7)一種包裝材料,其係具有如(5)或(6)記載之成形體。 [發明的效果] (In formula (X), Z 1 and Z 2 are each independently a hydrogen atom or a methyl group). (2) The resin composition described in (1), wherein the pH of the extract obtained by extracting 10 g of the aforementioned resin composition with 50 ml of pure water at 95° C. for 8 hours at 20° C. is in the range of 4.0 to 5.5. (3) The resin composition as described in (1) or (2), which further contains 100-400 ppm of metal ion (C). (4) The resin composition according to any one of (1) to (3), which further contains 50 to 400 ppm of carboxylic acid (D) having a pKa in the range of 3.5 to 5.5. However, the content of carboxylic acid (D) was determined by titrating the obtained extract after extracting 10 g of the aforementioned resin composition with 50 ml of pure water at 95° C. for 8 hours. (5) A molded article comprising the resin composition described in any one of (1) to (4). (6) The molded article according to (5), which is a multilayer structure including a layer composed of the aforementioned resin composition. (7) A packaging material having the molded body described in (5) or (6). [Effect of the invention]
本發明之樹脂組成物係即使在重複的熔融成形程序中也抑制焦黑之發生,且在鹼性條件下的耐著色性亦優異。又,本發明之樹脂組成物由於可經濟地提供,故可應用於多樣的包裝材料。The resin composition of the present invention suppresses the occurrence of scorch even in repeated melt molding procedures, and is also excellent in coloring resistance under alkaline conditions. In addition, since the resin composition of the present invention can be provided economically, it can be applied to various packaging materials.
[實施發明的形態][Mode of Carrying Out the Invention]
以下,說明本發明之實施形態,惟本發明不受此等所限定。又,所例示的材料係可單獨使用1種,也可併用2種以上。Embodiments of the present invention will be described below, but the present invention is not limited thereto. In addition, the illustrated material systems may be used alone or in combination of two or more.
<樹脂組成物> 本發明之樹脂組成物係含有EVOH(A)及以下述之式(X)所示的化合物(B),視需要可含有其他的添加物。<Resin composition> The resin composition of the present invention contains EVOH (A) and a compound (B) represented by the following formula (X), and may contain other additives as necessary.
(式(X)中,Z1 及Z2 各自獨立地氫原子或甲基)。(In formula (X), Z 1 and Z 2 are each independently a hydrogen atom or a methyl group).
以純水50ml、95℃、8小時萃取本發明之樹脂組成物10g而得之萃取液在20℃的pH較佳為在4.0~5.5之範圍。由於萃取液之pH在此範圍,樹脂組成物的pH緩衝能力升高,進一步改善熔融成形性或因酸性物質或鹼性物質所致的著色。萃取液的pH係可藉由變更後述的金屬離子(C)或羧酸(D)等之種類或含量而控制。以下,說明各成分。The pH of the extract obtained by extracting 10 g of the resin composition of the present invention with 50 ml of pure water at 95° C. for 8 hours at 20° C. is preferably in the range of 4.0 to 5.5. Since the pH of the extract is within this range, the pH buffering capacity of the resin composition is increased, further improving melt formability or coloring caused by acidic or alkaline substances. The pH of the extract can be controlled by changing the type or content of the metal ion (C) or carboxylic acid (D) described later. Hereinafter, each component is demonstrated.
<EVOH(A)> EVOH(A)係本發明之樹脂組成物的主成分。EVOH(A)係具有乙烯單元及乙烯基醇單元作為主要結構單元之共聚物。EVOH(A)通常係將乙烯與乙烯酯聚合,將所得之乙烯-乙烯酯共聚物皂化而得。<EVOH(A)> EVOH (A) is the main component of the resin composition of this invention. EVOH (A) is a copolymer having ethylene units and vinyl alcohol units as main structural units. EVOH (A) is usually obtained by polymerizing ethylene and vinyl ester and saponifying the resulting ethylene-vinyl ester copolymer.
EVOH(A)的乙烯單元含量(即,乙烯單元之數相對於EVOH(A)中的單體單元之總數的比例)必須在15~60莫耳%之範圍。EVOH(A)的乙烯單元含量之下限較佳為20莫耳%,更佳為23莫耳%。另一方面,EVOH(A)的乙烯單元含量之上限較佳為55莫耳%,更佳為50莫耳%。EVOH(A)的乙烯單元含量未達15莫耳%時,高濕度下的阻氣性降低,熔融成形性亦會變差。相反地,若EVOH(A)的乙烯單元含量超過60莫耳%,則會得不到充分的阻氣性。The ethylene unit content of EVOH (A) (ie, the ratio of the number of ethylene units to the total number of monomer units in EVOH (A)) must be in the range of 15 to 60 mol%. The lower limit of the ethylene unit content of EVOH (A) is preferably 20 mol%, more preferably 23 mol%. On the other hand, the upper limit of the ethylene unit content of EVOH (A) is preferably 55 mol%, more preferably 50 mol%. When the ethylene unit content of EVOH (A) is less than 15 mol %, the gas barrier property under high humidity is lowered, and the melt formability is also deteriorated. Conversely, when the ethylene unit content of EVOH (A) exceeds 60 mol%, sufficient gas barrier properties cannot be obtained.
EVOH(A)的皂化度(即,乙烯基醇單元之數相對於EVOH(A)中的乙烯基醇單元及乙烯酯單元之總數的比例)必須為85莫耳%以上。EVOH(A)的皂化度之下限較佳為95莫耳%,更佳為99莫耳%。另一方面,EVOH(A)的皂化度之上限較佳為100莫耳%,更佳為99.99莫耳%。EVOH(A)的皂化度未達85莫耳%時,會得不到充分的阻氣性,再者亦有熱安定性變不充分之虞。The degree of saponification of EVOH (A) (ie, the ratio of the number of vinyl alcohol units to the total number of vinyl alcohol units and vinyl ester units in EVOH (A)) must be 85 mol% or more. The lower limit of the degree of saponification of EVOH (A) is preferably 95 mol%, more preferably 99 mol%. On the other hand, the upper limit of the degree of saponification of EVOH (A) is preferably 100 mol%, more preferably 99.99 mol%. When the degree of saponification of EVOH (A) is less than 85 mol%, sufficient gas barrier properties may not be obtained, and furthermore, thermal stability may become insufficient.
當EVOH(A)為由乙烯單元含量不同的2種類以上之EVOH的混合物所構成時,將由混合質量比所算出的平均值當作乙烯單元含量。此時,乙烯單元含量最遠離的EVOH彼此的乙烯單元含量之差較佳為30莫耳%以下,更佳為20莫耳%以下,尤佳為15莫耳%以下。同樣地,當EVOH(A)為由皂化度不同的2種類以上之EVOH的混合物所構成時,將由混合質量比所算出的平均值當作混合物的皂化度。此時,最遠離的EVOH彼此的皂化度之差較佳為7%以下,更佳為5%以下。於希望以更高水準取得熱成形性及阻氣性之平衡的樹脂組成物時,較佳為以摻合質量比(A-1/A-2)成為60/40~90/10之方式,混合乙烯單元含量為24莫耳%以上且未達34莫耳%,皂化度為99莫耳%以上的EVOH(A-1),與乙烯單元含量為34莫耳%以上且未達50莫耳%,皂化度為99莫耳%以上的EVOH(A-2),作為EVOH(A)使用。EVOH(A)的乙烯單元含量及皂化度係可藉由核磁共振(NMR)法求得。When EVOH (A) is composed of a mixture of two or more types of EVOH having different ethylene unit contents, the average value calculated from the mixture mass ratio is regarded as the ethylene unit content. At this time, the difference in ethylene unit content between the EVOHs whose ethylene unit content is the farthest is preferably 30 mol% or less, more preferably 20 mol% or less, and most preferably 15 mol% or less. Similarly, when EVOH (A) is composed of a mixture of two or more types of EVOH having different degrees of saponification, the average value calculated from the mixture mass ratio is regarded as the degree of saponification of the mixture. In this case, the difference in the degree of saponification between the farthest EVOHs is preferably 7% or less, more preferably 5% or less. When it is desired to obtain a resin composition with a higher balance between thermoformability and gas barrier properties, it is preferable to make the blending mass ratio (A-1/A-2) 60/40 to 90/10, Mixed EVOH (A-1) with an ethylene unit content of 24 mol% or more and less than 34 mol%, and a saponification degree of 99 mol% or more, and an ethylene unit content of 34 mol% or more and less than 50 mol% %, EVOH (A-2) with a degree of saponification of 99 mol% or more is used as EVOH (A). The ethylene unit content and saponification degree of EVOH (A) can be obtained by nuclear magnetic resonance (NMR) method.
EVOH(A)之依據JIS K 7210:2014的熔體流動速率(以下,亦僅稱「MFR」;溫度210℃、荷重2160g)之下限通常為0.1g/10分鐘,上限通常為50g/10分鐘。The melt flow rate of EVOH (A) based on JIS K 7210:2014 (hereinafter, also referred to as "MFR"; temperature 210°C, load 2160g) has a lower limit of usually 0.1g/10min and an upper limit of usually 50g/10min .
於不妨礙本發明目的之範圍內,EVOH(A)可含有乙烯單元、乙烯基醇單元及乙烯酯單元以外的單體單元作為共聚合單元。作為前述單體之例,例如可舉出丙烯、1-丁烯、異丁烯、4-甲基-1-戊烯、1-己烯、1-辛烯等之α-烯烴;伊康酸、甲基丙烯酸、丙烯酸、馬來酸等之不飽和羧酸、其鹽、其部分或完全酯、其腈、其醯胺、其酐;乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(β-甲氧基乙氧基)矽烷、g-甲基丙烯醯氧基丙基三甲氧基矽烷等之乙烯基矽烷系化合物;不飽和磺酸或其鹽;不飽和硫醇類;乙烯基吡咯啶酮類。EVOH(A)中的乙烯單元、乙烯基醇單元及乙烯酯單元以外的單體單元之含量通常為5莫耳%以下,較佳為2莫耳%以下,更佳為1莫耳%以下。EVOH (A) may contain monomer units other than ethylene units, vinyl alcohol units, and vinyl ester units as copolymerized units within the range that does not interfere with the object of the present invention. Examples of the aforementioned monomers include α-olefins such as propylene, 1-butene, isobutylene, 4-methyl-1-pentene, 1-hexene, and 1-octene; Unsaturated carboxylic acids such as acrylic acid, acrylic acid, maleic acid, etc., their salts, their partial or complete esters, their nitriles, their amides, and their anhydrides; vinyltrimethoxysilane, vinyltriethoxysilane, ethylene Vinyl silane compounds such as tris(β-methoxyethoxy)silane, g-methacryloxypropyltrimethoxysilane, etc.; unsaturated sulfonic acid or its salt; unsaturated thiols; Vinylpyrrolidones. The content of monomer units other than ethylene units, vinyl alcohol units and vinyl ester units in EVOH (A) is usually 5 mol% or less, preferably 2 mol% or less, more preferably 1 mol% or less.
本發明之樹脂組成物中的EVOH(A)之含量通常為70質量%以上,較佳為80質量%以上,更佳為90質量%以上。由於將EVOH(A)之含量設為此範圍,所得之樹脂組成物的熔融成形性升高,由其所得之成形體的阻氣性或耐油性等亦優異。The content of EVOH (A) in the resin composition of the present invention is usually at least 70% by mass, preferably at least 80% by mass, more preferably at least 90% by mass. By setting the content of EVOH (A) within this range, the melt moldability of the obtained resin composition is improved, and the molded article obtained therefrom is also excellent in gas barrier properties, oil resistance, and the like.
<化合物(B)> 本發明之樹脂組成物含有以下述式(X)所示的化合物(B)。本發明之樹脂組成物係藉由含有指定量的化合物(B),而即使在重複的熔融成形程序中亦抑制焦黑之發生。焦黑發生抑制之理由雖然未清楚,但判斷因為化合物(B)係如滑劑之行為,於本發明之樹脂組成物的熔融成形時,減輕樹脂組成物與螺桿或模頭表面之摩擦,減少劣化樹脂的附著及局部的剪切發熱。又,本發明之樹脂組成物亦改善鹼性條件下的耐著色性。雖然改善耐著色性的理由亦未清楚,但判斷因為化合物(B)中的鄰接的腈基係與鹼成分相互作用。<Compound (B)> The resin composition of this invention contains the compound (B) represented by following formula (X). The resin composition of the present invention suppresses occurrence of scorch even in repeated melt molding processes by containing a predetermined amount of the compound (B). Although the reason for the suppression of scorch is not clear, it is believed that the compound (B) acts as a lubricant, which reduces the friction between the resin composition and the surface of the screw or die during the melt molding of the resin composition of the present invention, thereby reducing deterioration Resin adhesion and local shear heat generation. In addition, the resin composition of the present invention also improves coloring resistance under alkaline conditions. Although the reason for improving the coloring resistance is not clear, it is considered that the adjacent nitrile groups in the compound (B) interact with the alkali component.
(式(X)中,Z1 及Z2 各自獨立地氫原子或甲基)。(In formula (X), Z 1 and Z 2 are each independently a hydrogen atom or a methyl group).
前述樹脂組成物中的化合物(B)之含量必須在5~100ppm之範圍。化合物(B)之含量之下限較佳為10ppm。另一方面,化合物(B)之含量之上限較佳為60ppm。化合物(B)之含量未達5ppm時,在重複的熔融成形程序中不充分抑制焦黑之發生,長期運轉性變不充分。另一方面,化合物(B)之含量超過100ppm時,鹼性條件下的耐著色性變不充分,有成為問題之虞。樹脂組成物中的化合物(B)之含量係可藉由核磁共振(NMR)法求得。The content of the compound (B) in the aforementioned resin composition must be in the range of 5 to 100 ppm. The lower limit of the content of the compound (B) is preferably 10 ppm. On the other hand, the upper limit of the content of compound (B) is preferably 60 ppm. When the content of the compound (B) is less than 5 ppm, the generation of scorch is not sufficiently suppressed in the repeated melt molding process, and the long-term running performance becomes insufficient. On the other hand, when the content of the compound (B) exceeds 100 ppm, the coloring resistance under alkaline conditions may become insufficient and may become a problem. The content of the compound (B) in the resin composition can be obtained by a nuclear magnetic resonance (NMR) method.
<金屬離子(C)> 本發明之樹脂組成物較佳為進一步含有金屬離子(C)。本發明之樹脂組成物由於含有金屬離子(C),成為多層構造的成形體時之層間接著性優異。藉由金屬離子(C)而層間接著性升高之理由雖然未明,但判斷一個原因為當與EVOH(A)鄰接的層擁有具有能與EVOH(A)的羥基反應之官能基的分子時,此鍵結生成反應係被金屬離子(C)所加速。又,藉由控制金屬離子(C)與後述的羧酸(D)之含有比率,可進一步改善所得之樹脂組成物的熔融成形性或耐著色性。<Metal ion (C)> The resin composition of the present invention preferably further contains metal ions (C). Since the resin composition of the present invention contains the metal ion (C), it has excellent interlayer adhesion when it becomes a molded article with a multilayer structure. The reason why interlayer adhesion is increased by metal ions (C) is unknown, but it is estimated that one reason is that when the layer adjacent to EVOH (A) has a molecule having a functional group that can react with the hydroxyl group of EVOH (A), This bond forming reaction is accelerated by the metal ion (C). Moreover, by controlling the content ratio of the metal ion (C) and the carboxylic acid (D) mentioned later, the melt moldability and coloring resistance of the obtained resin composition can be further improved.
前述樹脂組成物中的金屬離子(C)之含量之下限較佳為100ppm,更佳為150ppm。另一方面,前述樹脂組成物中的金屬離子(C)之含量之上限較佳為400ppm,更佳為350ppm。前述樹脂組成物中的金屬離子(C)之含量未達100ppm時,有所得之多層構造體的層間接著性變不充分之情況。另一方面,前述樹脂組成物中的金屬離子(C)之含量超過400ppm時,有耐著色性變不充分之情況。The lower limit of the content of the metal ion (C) in the aforementioned resin composition is preferably 100 ppm, more preferably 150 ppm. On the other hand, the upper limit of the content of the metal ion (C) in the aforementioned resin composition is preferably 400 ppm, more preferably 350 ppm. When the content of the metal ion (C) in the aforementioned resin composition is less than 100 ppm, the interlayer adhesion of the obtained multilayer structure may become insufficient. On the other hand, when content of the metal ion (C) in the said resin composition exceeds 400 ppm, coloring resistance may become inadequate.
作為金屬離子(C),可舉出鹼金屬離子、鹼土類金屬離子、其他過渡金屬離子等,此等係可單獨使用1種,也可併用2種以上。其中,金屬離子(C)較佳包含鹼金屬離子,更佳為僅由鹼金屬離子所構成。由於金屬離子(C)僅由鹼金屬離子所構成,不僅製造方法的簡易化成為可能,而且可進一步提高多層構造體的層間接著性。Examples of the metal ion (C) include alkali metal ions, alkaline earth metal ions, and other transition metal ions, and these may be used alone or in combination of two or more. Among them, the metal ion (C) preferably contains alkali metal ions, more preferably consists of only alkali metal ions. Since the metal ions (C) are composed only of alkali metal ions, not only the simplification of the production method becomes possible, but also the interlayer adhesion of the multilayer structure can be further improved.
作為鹼金屬離子,例如可舉出鋰、鈉、鉀、銣、銫之離子,但從工業的取得之點來看,較佳為鈉或鉀之離子。Examples of alkali metal ions include lithium, sodium, potassium, rubidium, and cesium ions, but sodium or potassium ions are preferred from the viewpoint of industrial acquisition.
作為給予鹼金屬離子之鹼金屬鹽,例如可舉出鋰、鈉、鉀等的鹼金屬之脂肪族羧酸鹽、芳香族羧酸鹽、碳酸鹽、鹽酸鹽、硝酸鹽、硫酸鹽、磷酸鹽、金屬錯合物。其中,從取得容易之點來看,更佳為乙酸鈉、乙酸鉀、磷酸鈉、磷酸鉀。Examples of alkali metal salts that donate alkali metal ions include aliphatic carboxylates, aromatic carboxylates, carbonates, hydrochlorides, nitrates, sulfates, and phosphoric acids of alkali metals such as lithium, sodium, and potassium. Salts, metal complexes. Among these, sodium acetate, potassium acetate, sodium phosphate, and potassium phosphate are more preferable from the viewpoint of easy acquisition.
金屬離子(C)包含鹼土類金屬離子者有時為較佳的情況。由於金屬離子(C)包含鹼土類金屬離子,而抑制再利用裁邊時的EVOH(A)之熱降解,有抑制成形體的凝膠及麻點的發生之情況。It may be preferable that the metal ion (C) contains an alkaline earth metal ion. Since the metal ions (C) contain alkaline earth metal ions, thermal degradation of EVOH (A) at the time of recycling trimmings is suppressed, and the occurrence of gel and pitting of molded articles may be suppressed.
作為鹼土類金屬離子,例如可舉出鈹、鎂、鈣、鍶、鋇之離子,但從工業上容易取得之點來看,較佳為鎂或鈣之離子。Examples of alkaline earth metal ions include beryllium, magnesium, calcium, strontium, and barium ions, but magnesium or calcium ions are preferred from the viewpoint of industrial ease of acquisition.
作為給予鹼土類金屬離子之鹼土類金屬鹽,例如可舉出鎂或鈣等的鹼土類金屬之脂肪族羧酸鹽、芳香族羧酸鹽、碳酸鹽、鹽酸鹽、硝酸鹽、硫酸鹽、磷酸鹽、金屬錯合物。Examples of alkaline earth metal salts that impart alkaline earth metal ions include aliphatic carboxylates, aromatic carboxylates, carbonates, hydrochlorides, nitrates, sulfates, Phosphates, metal complexes.
<羧酸(D)> 本發明之樹脂組成物較佳為進一步含有pKa在3.5~5.5之範圍的羧酸(D)。本發明之樹脂組成物係藉由含有羧酸(D),可進一步改善該樹脂組成物的熔融成形性或高溫下的耐著色性。特別地,由於羧酸(D)的pKa在3.5~5.5之範圍,所得之樹脂組成物的pH緩衝能力升高,有能進一步改善因酸性物質或鹼性物質所致的著色之情況。<Carboxylic acid (D)> It is preferable that the resin composition of this invention further contains the carboxylic acid (D) whose pKa is in the range of 3.5-5.5. By containing the carboxylic acid (D), the resin composition of the present invention can further improve the melt moldability of the resin composition or the coloring resistance at high temperature. In particular, since the pKa of the carboxylic acid (D) is in the range of 3.5 to 5.5, the pH buffering ability of the obtained resin composition is increased, and the coloring caused by acidic substances or alkaline substances may be further improved.
前述樹脂組成物中的羧酸(D)之含量之下限較佳為50ppm,更佳為100ppm。另一方面,前述樹脂組成物中的羧酸(D)之含量之上限較佳為400ppm,更佳為350ppm。樹脂組成物中的羧酸(D)之含量未達50ppm時,有高溫下的耐著色性變不充分之情況。另一方面,前述樹脂組成物中的羧酸(D)之含量超過400ppm時,有熔融成形性變不充分,或臭氣成為問題之情況。羧酸(D)之含量係藉由以純水50ml、95℃、8小時萃取前述樹脂組成物10g後,滴定所得之萃取液,測定而求得。此處,作為前述樹脂組成物中的羧酸(D)之含量,不考慮在前述萃取液中作為鹽存在的羧酸。The lower limit of the content of the carboxylic acid (D) in the aforementioned resin composition is preferably 50 ppm, more preferably 100 ppm. On the other hand, the upper limit of the content of the carboxylic acid (D) in the aforementioned resin composition is preferably 400 ppm, more preferably 350 ppm. When the content of the carboxylic acid (D) in the resin composition is less than 50 ppm, the coloring resistance at high temperature may become insufficient. On the other hand, when the content of the carboxylic acid (D) in the aforementioned resin composition exceeds 400 ppm, melt moldability may become insufficient or odor may become a problem. The content of carboxylic acid (D) was determined by titrating the obtained extract after extracting 10 g of the aforementioned resin composition with 50 ml of pure water at 95° C. for 8 hours. Here, the carboxylic acid which exists as a salt in the said extract liquid is not considered as content of the carboxylic acid (D) in the said resin composition.
作為羧酸(D),可舉出一元羧酸及多元羧酸,此等係可單獨使用1種,也可併用2種以上。於前述樹脂組成物包含一元羧酸與多元羧酸這兩者作為羧酸(D)時,有能大幅改善熔融成形性或高溫下的耐著色性之情況。又,多元羧酸亦可具有3個以上的羧基。此時,有能更有效果地提高本發明之樹脂組成物的耐著色性之情況。Examples of the carboxylic acid (D) include monocarboxylic acids and polycarboxylic acids, and these may be used alone or in combination of two or more. When the said resin composition contains both a monocarboxylic acid and a polyhydric carboxylic acid as a carboxylic acid (D), melt moldability and coloring resistance at high temperature may be remarkably improved. Moreover, polyhydric carboxylic acid may have 3 or more carboxyl groups. In this case, the coloring resistance of the resin composition of the present invention may be more effectively improved.
所謂的一元羧酸,就是在分子內具有1個羧基之化合物。作為pKa在3.5~5.5之範圍的一元羧酸,並沒有特別的限定,例如可舉出甲酸(pKa=3.77)、乙酸(pKa=4.76)、丙酸(pKa=4.85)、丁酸(pKa=4.82)、己酸(pKa=4.88)、癸酸(pKa=4.90)、乳酸(pKa=3.86)、丙烯酸(pKa=4.25)、甲基丙烯酸(pKa=4.65)、苯甲酸(pKa=4.20)、2-萘甲酸(pKa=4.17)等。此等之羧酸只要pKa在3.5~5.5之範圍,則亦可進一步具有羥基、胺基、鹵素原子的取代基。於此等之中,從安全性高、操作容易來看,較佳為乙酸。The so-called monocarboxylic acid is a compound having one carboxyl group in the molecule. The monocarboxylic acid having a pKa in the range of 3.5 to 5.5 is not particularly limited, for example, formic acid (pKa=3.77), acetic acid (pKa=4.76), propionic acid (pKa=4.85), butyric acid (pKa= 4.82), caproic acid (pKa=4.88), capric acid (pKa=4.90), lactic acid (pKa=3.86), acrylic acid (pKa=4.25), methacrylic acid (pKa=4.65), benzoic acid (pKa=4.20), 2-naphthoic acid (pKa=4.17), etc. These carboxylic acids may further have a substituent of a hydroxyl group, an amino group, or a halogen atom as long as the pKa is in the range of 3.5 to 5.5. Among these, acetic acid is preferable in terms of high safety and ease of handling.
所謂的多元羧酸,就是在分子內具有2個以上的羧基之化合物。此時,只要至少1個羧基的pKa在3.5~5.5之範圍即可,例如可舉出草酸(pKa2 =4.27)、琥珀酸(pKa1 =4.20)、富馬酸(pKa2 =4.44)、蘋果酸(pKa2 =5.13)、戊二酸(pKa1 =4.30、pKa2 =5.40)、己二酸(pKa1 =4.43、pKa2 =5.41)、庚二酸(pKa1 =4.71)、鄰苯二甲酸(pKa2 =5.41)、間苯二甲酸(pKa2 =4.46)、對苯二甲酸(pKa1 =3.51、pKa2 =4.82)、檸檬酸(pKa2 =4.75)、酒石酸(pKa2 =4.40)、麩胺酸(pKa2 =4.07)、天冬胺酸(pKa=3.90)等。The so-called polycarboxylic acid is a compound having two or more carboxyl groups in the molecule. In this case, the pKa of at least one carboxyl group should be in the range of 3.5 to 5.5, for example, oxalic acid (pKa 2 =4.27), succinic acid (pKa 1 =4.20), fumaric acid (pKa 2 =4.44), Malic acid (pKa 2 =5.13), glutaric acid (pKa 1 =4.30, pKa 2 =5.40), adipic acid (pKa 1 =4.43, pKa 2 =5.41), pimelic acid (pKa 1 =4.71), ortho Phthalic acid (pKa 2 =5.41), isophthalic acid (pKa 2 =4.46), terephthalic acid (pKa 1 =3.51, pKa 2 =4.82), citric acid (pKa 2 =4.75), tartaric acid (pKa 2 =4.40), glutamic acid (pKa 2 =4.07), aspartic acid (pKa=3.90), etc.
<其他成分> 於不損害本發明的效果之範圍內,本發明之樹脂組成物亦可含有其他成分。作為其他成分,例如可舉出磷酸化合物、硼化合物、EVOH(A)以外的熱塑性樹脂、交聯劑、乾燥劑、氧化促進劑、抗氧化劑、氧吸收劑、可塑劑、滑劑、熱安定劑(熔融安定劑)、加工助劑、界面活性劑、脫臭劑、抗靜電劑、紫外線吸收劑、防霧劑、難燃劑、顏料、染料、填料、填充劑、各種纖維等的補強劑等。<Other ingredients> The resin composition of this invention may contain other components within the range which does not impair the effect of this invention. Examples of other components include phosphoric acid compounds, boron compounds, thermoplastic resins other than EVOH (A), crosslinking agents, desiccants, oxidation accelerators, antioxidants, oxygen absorbers, plasticizers, lubricants, and heat stabilizers (melt stabilizers), processing aids, surfactants, deodorizers, antistatic agents, ultraviolet absorbers, antifogging agents, flame retardants, pigments, dyes, fillers, fillers, reinforcing agents for various fibers, etc. .
<磷酸化合物> 含有磷酸化合物時,前述樹脂組成物中其含量之下限以磷酸根換算較佳為1ppm,更佳為10ppm。另一方面,前述樹脂組成物中的磷酸化合物之含量之上限以磷酸根換算較佳為200ppm,更佳為100ppm。藉由在此範圍內含有磷酸化合物,可改善前述樹脂組成物之熱安定性。特別地,有能抑制長時間進行熔融成形時的凝膠狀麻點的發生或著色之情況。<Phosphoric acid compound> When a phosphoric acid compound is contained, the lower limit of the content in the resin composition is preferably 1 ppm in terms of phosphate radicals, more preferably 10 ppm. On the other hand, the upper limit of the content of the phosphoric acid compound in the resin composition is preferably 200 ppm, more preferably 100 ppm in terms of phosphate radicals. By containing the phosphoric acid compound within this range, the thermal stability of the aforementioned resin composition can be improved. In particular, it may be possible to suppress the occurrence of gel pitting or coloration when melt molding is performed for a long period of time.
作為前述磷酸化合物,例如可使用磷酸、亞磷酸等各種的酸或其鹽等。磷酸鹽係可為第1磷酸鹽、第2磷酸鹽、第3磷酸鹽之任一者。磷酸鹽的陽離子物種亦沒有特別的限定,但陽離子物種較佳為鹼金屬、鹼土類金屬。其中,作為前述磷酸化合物,較佳為磷酸二氫鈉、磷酸二氫鉀、磷酸氫二鈉及磷酸氫二鉀。As said phosphoric acid compound, various acids, such as phosphoric acid and phosphorous acid, or salts thereof, etc. can be used, for example. The phosphate system may be any one of the first phosphate, the second phosphate, and the third phosphate. The cationic species of the phosphate is not particularly limited, but the cationic species is preferably an alkali metal or an alkaline earth metal. Among them, sodium dihydrogenphosphate, potassium dihydrogenphosphate, disodium hydrogenphosphate, and dipotassium hydrogenphosphate are preferable as the phosphoric acid compound.
<硼化合物> 含有硼化合物時,前述樹脂組成物中其含量之下限以硼元素換算較佳為5ppm,更佳為10ppm。另一方面,前述樹脂組成物中之含量之上限以硼元素換算較佳為1000ppm,更佳為500ppm。藉由在此範圍內含有硼化合物,前述樹脂組成物的熔融成形時之熱安定性升高,有抑制凝膠狀麻點的發生之情況。又,亦有所得之成形體的機械性質升高之情況。推測此等之效果係起因於在EVOH(A)與硼化合物之間發生螯合相互作用。<Boron compounds> When a boron compound is contained, the lower limit of the content in the aforementioned resin composition is preferably 5 ppm in terms of boron element, more preferably 10 ppm. On the other hand, the upper limit of the content in the aforementioned resin composition is preferably 1000 ppm, more preferably 500 ppm in terms of boron element. By containing the boron compound within this range, the thermal stability of the resin composition during melt molding may be improved, and the occurrence of gel pitting may be suppressed. In addition, there are cases where the mechanical properties of the obtained molded body are improved. These effects are presumed to be due to the chelation interaction between EVOH(A) and boron compounds.
作為前述硼化合物,例如可舉出硼酸、硼酸酯、硼酸鹽、氫化硼。具體而言,作為硼酸,例如可舉出正硼酸(H3 BO3 )、偏硼酸、四硼酸,作為硼酸酯,例如可舉出硼酸三甲酯、硼酸三乙酯,作為硼酸鹽,例如可舉出前述硼酸之鹼金屬鹽或鹼土類金屬鹽、硼砂等。於此等之中,較佳為正硼酸。Examples of the boron compound include boric acid, boric acid esters, borate salts, and boron hydride. Specifically, examples of boric acid include orthoboric acid (H 3 BO 3 ), metaboric acid, and tetraboric acid, examples of boric acid esters include trimethyl borate and triethyl borate, examples of borates include Examples thereof include alkali metal salts or alkaline earth metal salts of the aforementioned boric acid, borax, and the like. Among these, orthoboric acid is preferred.
作為EVOH(A)以外的熱塑性樹脂,例如可舉出各種聚烯烴(聚乙烯、聚丙烯、聚1-丁烯、聚4-甲基-1-戊烯、乙烯-丙烯共聚物、乙烯與碳數4以上的a-烯烴之共聚物、聚烯烴與馬來酸酐之共聚物、乙烯-乙烯酯共聚物、乙烯-丙烯酸酯共聚物、或此等經不飽和羧酸或其衍生物所接枝改質之改質聚烯烴等)、各種聚醯胺(尼龍6、尼龍6・6、尼龍6/66共聚物、尼龍11、尼龍12、聚間二甲苯己二醯胺等)、各種聚酯(聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等)、聚氯乙烯、聚偏二氯乙烯、聚苯乙烯、聚丙烯腈、聚胺基甲酸酯、聚碳酸酯、聚縮醛、聚丙烯酸酯及改質聚乙烯基醇樹脂等。前述樹脂組成物中的前述熱塑性樹脂之含量通常未達30質量%,較佳未達20質量%,更佳未達10質量%。Examples of thermoplastic resins other than EVOH (A) include various polyolefins (polyethylene, polypropylene, poly-1-butene, poly-4-methyl-1-pentene, ethylene-propylene copolymer, ethylene and carbon Copolymers of α-olefins, polyolefins and maleic anhydride copolymers, ethylene-vinyl ester copolymers, ethylene-acrylic acid ester copolymers, or those grafted with unsaturated carboxylic acids or their derivatives modified polyolefin, etc.), various polyamides (nylon 6, nylon 6.6, nylon 6/66 copolymer, nylon 11, nylon 12, polym-xylylene adipamide, etc.), various polyesters (polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), polyvinyl chloride, polyvinylidene chloride, polystyrene, polyacrylonitrile, polyamine-based Formate, polycarbonate, polyacetal, polyacrylate and modified polyvinyl alcohol resin, etc. The content of the aforementioned thermoplastic resin in the aforementioned resin composition is usually less than 30% by mass, preferably less than 20% by mass, more preferably less than 10% by mass.
<樹脂組成物之製造方法> 作為本發明之樹脂組成物之製造方法,只要是在EVOH(A)中能均勻地混合化合物(B),使最終所得之樹脂組成物中含有5~100ppm的化合物(B)之方法,則沒有特別的限定。作為較佳的製造方法,可舉出包含以下步驟之方法:將乙烯與乙烯酯予以共聚合而得到乙烯-乙烯酯共聚物之共聚合步驟(I),將乙烯-乙烯酯共聚物予以皂化而得到EVOH(A)之皂化步驟(II),藉由造粒操作得到EVOH(A)的含水顆粒之造粒步驟(III),及將含水顆粒乾燥而得到包含EVOH(A)的樹脂組成物之乾燥步驟(IV),於共聚合步驟(I)之後,包含將乙烯-乙烯酯共聚物或EVOH(A)與化合物(B)予以混合之混合步驟。此時,藉由調節前述混合步驟中所添加的化合物(B)之量,可容易控制最終所得之樹脂組成物中的化合物(B)之含量。再者,視需要可進行將化合物(B)去除之洗淨操作。洗淨操作所造成的化合物(B)之含量的調節,係可藉由調整造粒步驟(III)中使EVOH(A)的糊析出時之糊濃度及溫度、凝固浴之組成及溫度,或適宜調節其後之步驟中浸漬EVOH(A)的含水顆粒之溶液的種類、溫度、浸漬時間及次數等而進行。又,藉由在良溶劑中溶解有乾燥後的樹脂組成物之溶液中,少量一點一點地添加弱溶劑,使樹脂組成物析出・沈澱而回收,使樹脂組成物中的化合物(B)之含量減低到必要量為止,亦為有效的調整化合物(B)的含量之方法。<Manufacturing method of resin composition> As the method for producing the resin composition of the present invention, as long as it is a method that can uniformly mix the compound (B) in the EVOH (A) so that the final obtained resin composition contains 5 to 100 ppm of the compound (B), there is no special restrictions. As a preferable production method, a method including the steps of: copolymerizing ethylene and vinyl ester to obtain an ethylene-vinyl ester copolymer (I), saponifying the ethylene-vinyl ester copolymer to obtain Saponification step (II) to obtain EVOH (A), granulation step (III) to obtain water-containing granules of EVOH (A) by granulation operation, and drying the water-containing granules to obtain a resin composition containing EVOH (A) The drying step (IV), after the copolymerization step (I), comprises a mixing step of mixing the ethylene-vinyl ester copolymer or EVOH (A) with the compound (B). At this time, by adjusting the amount of the compound (B) added in the aforementioned mixing step, the content of the compound (B) in the finally obtained resin composition can be easily controlled. In addition, a cleaning operation for removing the compound (B) may be performed as necessary. The adjustment of the content of compound (B) caused by the cleaning operation can be achieved by adjusting the paste concentration and temperature when the paste of EVOH (A) is precipitated in the granulation step (III), the composition and temperature of the coagulation bath, or In the subsequent step, the kind of solution, temperature, time and frequency of immersion of the water-containing particles of EVOH (A) are appropriately adjusted and carried out. Also, by adding a weak solvent little by little to a solution in which the dried resin composition is dissolved in a good solvent, the resin composition is precipitated and recovered, and the compound (B) in the resin composition is recovered. It is also an effective method to adjust the content of the compound (B) by reducing the content of the compound (B) to a necessary amount.
作為於共聚合步驟(I)之後,在EVOH(A)中添加化合物(B)之混合步驟,例如可舉出於皂化反應中或其後添加化合物(B)之方法,於使EVOH(A)的糊析出之步驟所析出的股束(strand)中,含浸化合物(B)之方法,切割所析出的股束後,使其含浸化合物(B)之方法,於將經乾燥的EVOH(A)之碎料再溶解者中,添加化合物(B)之方法,將摻合有EVOH(A)及化合物(B)的2成分者予以熔融混煉之方法,從擠壓機之中途將化合物(B)當作粉體、溶液或分散液喂給EVOH(A)的熔融物,進行熔融混煉之方法,將化合物(B)以高濃度摻合至EVOH(A)的一部分,作成經造粒的母料,乾摻合該母料與EVOH(A)後,進行熔融混煉之方法等。As a mixing step of adding compound (B) to EVOH (A) after the copolymerization step (I), for example, a method of adding compound (B) during saponification reaction or thereafter, in making EVOH (A) The method of impregnating the compound (B) in the strands (strand) precipitated in the step of extracting the paste, the method of cutting the strands separated out, and impregnating the compound (B) in the dried EVOH (A) The method of adding the compound (B) to the re-dissolving of the crushed material, the method of melting and kneading the two components of EVOH (A) and compound (B), and mixing the compound (B) from the extruder ) as a powder, solution or dispersion fed to the melt of EVOH (A) for melt kneading, the compound (B) is blended into a part of EVOH (A) at a high concentration to make a granulated Masterbatch, method of melt-kneading after dry-blending the masterbatch and EVOH (A), etc.
於此等之中,從能在EVOH(A)中使微量的化合物(B)均勻地分散之觀點來看,作為在EVOH(A)中添加化合物(B)之混合步驟,較佳為在皂化反應之後將化合物(B)添加至EVOH(A)之方法。具體而言,於水/甲醇混合溶劑等的良溶劑中溶解有在皂化步驟所得的EVOH(A)之溶液中,添加化合物(B),將其混合溶液從噴嘴等擠出至弱溶劑中,切割所析出的股束而得到含水顆粒後,視需要將其洗淨後,藉由乾燥,可得到在EVOH(A)中均勻地混合有化合物(B)之樹脂組成物的顆粒。Among them, from the viewpoint of uniformly dispersing a small amount of compound (B) in EVOH (A), as a mixing step of adding compound (B) to EVOH (A), it is preferable to A method of adding compound (B) to EVOH (A) after the reaction. Specifically, compound (B) is added to a solution in which EVOH (A) obtained in the saponification step is dissolved in a good solvent such as a water/methanol mixed solvent, and the mixed solution is extruded from a nozzle or the like into a poor solvent, The precipitated strands are cut to obtain water-containing particles, washed if necessary, and then dried to obtain particles of a resin composition in which EVOH (A) is uniformly mixed with compound (B).
作為使本發明之樹脂組成物含有化合物(B)以外的各成分之方法,例如可舉出將在EVOH(A)中混合有化合物(B)的上述樹脂組成物之顆粒與各成分一起混合,進行熔融混煉之方法,於調製上述樹脂組成物之顆粒時,與EVOH(A)及化合物(B)同時地亦混合各成分之方法,使上述樹脂組成物之顆粒浸漬包含各成分的溶液中之方法等。此時,作為上述樹脂組成物之顆粒,含水顆粒、乾燥顆粒皆可使用。As a method of making the resin composition of the present invention contain components other than the compound (B), for example, mixing pellets of the above-mentioned resin composition in which the compound (B) is mixed with EVOH (A) is mixed with each component, The method of melt-kneading is a method of mixing the components simultaneously with EVOH (A) and the compound (B) when preparing the pellets of the above-mentioned resin composition. The pellets of the above-mentioned resin composition are immersed in a solution containing the components. method etc. At this time, as the particles of the above-mentioned resin composition, both water-containing particles and dry particles can be used.
<共聚合步驟(I)> 共聚合步驟係除了乙烯與乙烯酯之共聚合步驟以外,視需要還可包含添加聚合抑制劑,接著去除未反應乙烯、未反應乙烯酯,得到乙烯-乙烯酯共聚物溶液之步驟。作為乙烯與乙烯酯之共聚合方法,例如可舉出溶液聚合、懸浮聚合、乳化聚合、總體聚合等眾所周知之方法。作為聚合中所用的代表性乙烯酯,可舉出乙酸乙烯酯,但亦可使用其他的脂肪族乙烯酯,例如丙酸乙烯酯或三甲基乙酸乙烯酯。另外,可使能共聚合的單體少量地共聚合。聚合溫度較佳為20~90℃,更佳為40~70℃。聚合時間較佳為2~15小時,更佳為3~11小時。相對於所加入的乙烯酯而言,聚合率較佳為10~90%,更佳為30~80%。聚合後的溶液中之樹脂含量較佳為5~85質量%,更佳為20~70質量%。<Copolymerization step (I)> In addition to the copolymerization step of ethylene and vinyl ester, the copolymerization step may include adding a polymerization inhibitor if necessary, followed by removing unreacted ethylene and unreacted vinyl ester to obtain an ethylene-vinyl ester copolymer solution. Examples of the copolymerization method of ethylene and vinyl ester include well-known methods such as solution polymerization, suspension polymerization, emulsion polymerization, and bulk polymerization. Vinyl acetate is mentioned as a representative vinyl ester used in the polymerization, but other aliphatic vinyl esters such as vinyl propionate or trimethylvinyl acetate can also be used. In addition, a copolymerizable monomer may be copolymerized in a small amount. The polymerization temperature is preferably from 20 to 90°C, more preferably from 40 to 70°C. The polymerization time is preferably from 2 to 15 hours, more preferably from 3 to 11 hours. The polymerization rate is preferably from 10 to 90%, more preferably from 30 to 80%, based on the vinyl ester added. The resin content in the solution after polymerization is preferably from 5 to 85% by mass, more preferably from 20 to 70% by mass.
共聚合步驟(I)所使用的起始劑係沒有特別的限定,但較佳為使用偶氮腈系聚合起始劑。可藉由偶氮腈系聚合起始劑的分子骨架,控制自由基生成速度或在溶劑中的溶解性。又,偶氮腈系聚合起始劑係不易發生因金屬接觸等所誘發的分解,亦在分解時不易受到溶劑之影響。因此,藉由使用偶氮腈系聚合起始劑,可安全且安定地進行聚合步驟。作為偶氮腈系聚合起始劑,例如可舉出4,4’-偶氮雙(4-氰基戊酸)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2-甲基丁腈)、2,2’-偶氮雙(異丁腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)。於此等之中,從在比較的低溫下可快速地進行聚合來看,可較宜使用2,2’-偶氮雙(2,4-二甲基戊腈)及2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)。The initiator used in the copolymerization step (I) is not particularly limited, but an azonitrile-based polymerization initiator is preferably used. The generation rate of free radicals and the solubility in solvents can be controlled by the molecular skeleton of the azonitrile-based polymerization initiator. In addition, the azonitrile-based polymerization initiator is not easily decomposed by metal contact, and is not easily affected by solvents during decomposition. Therefore, by using the azonitrile-based polymerization initiator, the polymerization step can be performed safely and stably. Examples of the azonitrile-based polymerization initiator include 4,4'-azobis(4-cyanovaleric acid), 1,1'-azobis(cyclohexane-1-carbonitrile), 2,2'-Azobis(2-methylbutyronitrile), 2,2'-Azobis(isobutyronitrile), 2,2'-Azobis(2,4-Dimethylvaleronitrile) , 2,2'-Azobis(4-methoxy-2,4-dimethylvaleronitrile). Among these, 2,2'-azobis(2,4-dimethylvaleronitrile) and 2,2'-azobis Nitrobis(4-methoxy-2,4-dimethylvaleronitrile).
<皂化步驟(II)> 接著,於乙烯-乙烯酯共聚物溶液中添加鹼觸媒,將溶液中的共聚物皂化而得到EVOH(A)。作為皂化方法,可採用連續式、分批式之任一者。作為鹼觸媒,例如可舉出氫氧化鈉、氫氧化鉀、鹼金屬醇鹽。又,於皂化步驟之後,亦一般進行添加乙酸等的酸而中和殘存的鹼觸媒者。<Saponification step (II)> Next, an alkali catalyst is added to the ethylene-vinyl ester copolymer solution, and the copolymer in the solution is saponified to obtain EVOH (A). As a saponification method, any one of a continuous method and a batch method can be employed. Examples of the alkali catalyst include sodium hydroxide, potassium hydroxide, and alkali metal alkoxides. Also, after the saponification step, it is common to add an acid such as acetic acid to neutralize the remaining alkali catalyst.
<造粒步驟(III)> 作為造粒之操作,例如可舉出(1)將EVOH(A)的溶液擠出至低溫的弱溶劑中而使其析出或凝固,然後在其剛剛之後或使其進一步冷卻固化後進行切割之方法,(2)使EVOH(A)的溶液與水蒸氣接觸,預先得到EVOH(A)的含水樹脂組成物後,切割該含水樹脂組成物之方法。相對於EVOH(A)100質量份,藉由此等之方法所得之EVOH(A)的含水顆粒中之含水量較佳為50~200質量份,更佳為70~150質量份。<Granulation step (III)> As the granulation operation, for example, (1) extruding the solution of EVOH (A) into a low-temperature weak solvent to precipitate or solidify, and then cutting immediately after or after further cooling and solidifying Method, (2) A method of cutting the aqueous resin composition of EVOH (A) after contacting the solution of EVOH (A) with water vapor to obtain the aqueous resin composition of EVOH (A). The water content in the water-containing granules of EVOH (A) obtained by such methods is preferably 50 to 200 parts by mass, more preferably 70 to 150 parts by mass, relative to 100 parts by mass of EVOH (A).
<乾燥步驟(IV)> 較佳為藉由將造粒步驟所得之EVOH(A)的含水顆粒予以乾燥,而成為EVOH(A)的乾燥顆粒。乾燥顆粒中的含水量,以防止空隙之發生等成形時的困擾為目的,相對於EVOH(A)100質量份,較佳為1.0質量份以下,更佳為0.5質量份以下,尤佳為0.3質量份以下。作為含水顆粒之乾燥方法,例如可舉出靜置乾燥或流動乾燥。此等之乾燥方法係可單獨使用,也可組合複數而使用。乾燥處理可以連續式、分批式之任一方法進行。組合複數的乾燥方法而進行時,對於各乾燥方法,可自由選擇連續式、分批式。在低氧濃度或無氧狀態下進行乾燥者,亦在能減少乾燥中的氧所致的樹脂組成物的劣化之點上較宜。<Drying step (IV)> Preferably, dry granules of EVOH (A) are obtained by drying the aqueous granules of EVOH (A) obtained in the granulation step. The water content in the dry granules is preferably at most 1.0 parts by mass, more preferably at most 0.5 parts by mass, and most preferably at most 0.3 parts by mass, based on 100 parts by mass of EVOH (A) for the purpose of preventing voids and other troubles during molding. Parts by mass or less. As a drying method of the water-containing granule, static drying or flow drying is mentioned, for example. These drying methods may be used alone or in combination. The drying treatment can be carried out by either continuous method or batch method. When combining plural drying methods, continuous or batch methods can be freely selected for each drying method. Drying under a low oxygen concentration or an oxygen-free state is also preferable at the point of reducing deterioration of the resin composition caused by oxygen during drying.
<成形體> 包含本發明之樹脂組成物的成形體係本發明之合適的實施態樣。本發明之樹脂組成物亦可成為單層構造的成形體,也可成為具有由該樹脂組成物所成的層與其他層之多層構造的成形體,即多層構造體。作為成形方法,例如可例示擠出成形、熱成形、異形成形、中空成形、旋轉成形、射出成形。本發明之成形體的用途係涉及多方面,可例示薄膜、薄片、容器、瓶、桶槽、管(pipe)、軟管(hose)等當作合適者。<Molded body> Molding system comprising the resin composition of the present invention is a suitable embodiment of the present invention. The resin composition of the present invention can also be a molded article with a single-layer structure, or a molded article with a multilayer structure having a layer made of the resin composition and other layers, that is, a multilayer structure. Examples of molding methods include extrusion molding, thermoforming, profile molding, hollow molding, rotational molding, and injection molding. The use of the molded article of the present invention involves various aspects, and films, sheets, containers, bottles, tanks, pipes, hoses, etc. can be exemplified as suitable ones.
作為具體的成形方法,可例示以下之方法。如果是薄膜、薄片、管、軟管等,可藉由擠出成形而得。如果是容器形狀,可藉由射出成形而得。如果是瓶或桶槽等之中空容器,可藉由中空成形或旋轉成形而得。作為中空成形,可舉出藉由擠出成形得到型坯後,將其吹塑而進行成形之擠出中空成形,及藉由射出成形而成形為預形體,將其吹塑而進行成形之射出中空成形。作為可撓性包裝材料或容器之成形方法,宜使用藉由擠出成形而得到多層薄膜等包裝材料之方法,將藉由擠出成形所得之多層薄片予以熱成形,成為容器狀的包裝材料之方法。As a specific molding method, the following methods can be illustrated. In the case of films, sheets, tubes, hoses, etc., it can be obtained by extrusion. If it is in the shape of a container, it can be obtained by injection molding. If it is a hollow container such as a bottle or a barrel, it can be obtained by hollow forming or rotational forming. Examples of hollow molding include extrusion hollow molding in which a parison is obtained by extrusion molding and then blow molded to form it, and injection molding in which a preform is formed by injection molding and then blow molded to form it. Hollow formed. As a method for forming flexible packaging materials or containers, it is preferable to use a method of obtaining packaging materials such as multilayer films by extrusion molding, and thermoforming the multilayer sheets obtained by extrusion molding to form container-shaped packaging materials. method.
<多層構造體> 包含由本發明之樹脂組成物所成的層之層構造體係本發明之更合適的實施態樣。該多層構造體係將由本發明之樹脂組成物所成的層與其他層予以層合而成。作為前述樹脂組成物層以外的其他層,較佳為由EVOH(A)以外之樹脂所成的層。又,前述多層構造體亦可進一步具有由接著性樹脂所成的層。作為該多層構造體之層構成,若將由EVOH(A)以外之樹脂所成的層當作x層,將本發明之樹脂組成物層當作y層,將接著性樹脂層當作z層,則可舉出例如x/y、x/y/x、x/z/y、x/z/y/z/x、x/y/x/y/x、x/z/y/z/x/z/ y/z/x等。設置複數的x層、y層、z層時,其種類可相同,也可相異。又,亦可另外設置使用由成形時發生的裁邊等廢料所成之回收樹脂的層,也可將回收樹脂摻合於由EVOH(A)以外之其他樹脂所成的層中。該多層構造體的各層之厚度或構成係沒有特別的限定,但從成形性及成本等之觀點來看,y層相對於全層厚度之厚度比通常為2~20%。<Multilayer structure> A more suitable embodiment of the present invention is a layer structure system including a layer composed of the resin composition of the present invention. The multi-layer structure system is formed by laminating layers made of the resin composition of the present invention and other layers. As another layer other than the aforementioned resin composition layer, a layer made of a resin other than EVOH (A) is preferable. Moreover, the said multilayer structure may further have the layer which consists of adhesive resins. As the layer composition of this multilayer structure, if the layer made of resin other than EVOH (A) is regarded as x layer, the resin composition layer of the present invention is regarded as y layer, and the adhesive resin layer is regarded as z layer, then for example x/y, x/y/x, x/z/y, x/z/y/z/x, x/y/x/y/x, x/z/y/z/x /z/y/z/x etc. When plural x-layers, y-layers, and z-layers are provided, their types may be the same or different. In addition, a layer using recycled resin from scraps such as trimmings generated during molding may be provided separately, or the recycled resin may be blended into a layer made of resin other than EVOH (A). The thickness and composition of each layer of the multilayer structure are not particularly limited, but from the viewpoint of formability and cost, the thickness ratio of the y layer to the total layer thickness is usually 2 to 20%.
作為前述x層所使用的樹脂,從加工性等之觀點來看,較佳為熱塑性樹脂。作為熱塑性樹脂,例如可舉出各種聚烯烴(聚乙烯、聚丙烯、聚1-丁烯、聚4-甲基-1-戊烯、乙烯-丙烯共聚物、乙烯與碳數4以上的a-烯烴之共聚物、聚烯烴與馬來酸酐之共聚物、乙烯-乙烯酯共聚物、乙烯-丙烯酸酯共聚物、或此等經不飽和羧酸或其衍生物所接枝改質之改質聚烯烴等)、各種聚醯胺(尼龍6、尼龍6・6、尼龍6/66共聚物、尼龍11、尼龍12、聚間二甲苯己二醯胺等)、各種聚酯(聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等)、聚氯乙烯、聚偏二氯乙烯、聚苯乙烯、聚丙烯腈、聚胺基甲酸酯、聚碳酸酯、聚縮醛、聚丙烯酸酯及改質聚乙烯基醇樹脂。如此的熱塑性樹脂層可為無延伸者,也可為經單軸或雙軸延伸或壓延者。於此等的熱塑性樹脂之中,聚烯烴係在耐濕性、機械特性、經濟性、熱封性等之點上較宜,聚醯胺或聚酯係在機械特性、耐熱性等之點上較宜。The resin used for the x layer is preferably a thermoplastic resin from the viewpoint of processability and the like. Examples of thermoplastic resins include various polyolefins (polyethylene, polypropylene, poly1-butene, poly4-methyl-1-pentene, ethylene-propylene copolymer, ethylene and a- Copolymers of olefins, copolymers of polyolefins and maleic anhydride, ethylene-vinyl ester copolymers, ethylene-acrylate copolymers, or modified polymers grafted with unsaturated carboxylic acids or their derivatives Olefin, etc.), various polyamides (nylon 6, nylon 6.6, nylon 6/66 copolymer, nylon 11, nylon 12, polym-xylylene adipamide, etc.), various polyesters (polyterephthalic acid Ethylene glycol, polybutylene terephthalate, polyethylene naphthalate, etc.), polyvinyl chloride, polyvinylidene chloride, polystyrene, polyacrylonitrile, polyurethane, polycarbonate Esters, polyacetals, polyacrylates and modified polyvinyl alcohol resins. Such a thermoplastic resin layer may be unstretched, or may be uniaxially or biaxially stretched or calendered. Among these thermoplastic resins, polyolefin is preferable in terms of moisture resistance, mechanical properties, economy, and heat sealability, and polyamide or polyester is preferred in terms of mechanical properties, heat resistance, etc. more appropriate.
作為前述z層所使用的接著性樹脂,只要是能接著各層,則沒有特別的限定,可適宜使用聚胺基甲酸酯系或聚酯系之一液型或二液型硬化性接著劑、羧酸改質聚烯烴等。羧酸改質聚烯烴係包含不飽和羧酸或其酐(馬來酸酐等)作為共聚合成分之聚烯烴系共聚物;或,使不飽和羧酸或其酐接枝於聚烯烴而得之接枝共聚物。The adhesive resin used for the aforementioned z-layer is not particularly limited as long as it can adhere to each layer, and polyurethane-based or polyester-based one-component or two-component curable adhesives, Carboxylic acid modified polyolefin, etc. Carboxylic acid modified polyolefin is a polyolefin copolymer containing unsaturated carboxylic acid or its anhydride (maleic anhydride, etc.) as a copolymerization component; or, it is obtained by grafting unsaturated carboxylic acid or its anhydride on polyolefin graft copolymer.
作為得到本發明之多層構造體之方法,例如可舉出共擠出成形、共擠出中空成形、共射出成形、擠出層合、共擠出層合、乾層合、溶液塗佈等。再者,對於以如此之方法所得的多層構造體,藉由進一步真空或氣壓深拉成形、吹塑成形、加壓成形等之方法,在EVOH(A)的熔點以下之範圍內再加熱後,進行二次加工成形,可成為目的之成形體。又,對於多層構造體,藉由輥延伸法、縮放延伸法、吹脹延伸法等之方法,在EVOH(A)的熔點以下之範圍內再加熱後,進行單軸或雙軸延伸,亦可得到經延伸的多層構造體。Examples of methods for obtaining the multilayer structure of the present invention include coextrusion molding, coextrusion hollow molding, coinjection molding, extrusion lamination, coextrusion lamination, dry lamination, and solution coating. Furthermore, for the multilayer structure obtained by such a method, by further vacuum or air pressure deep drawing, blow molding, press molding, etc., after reheating in the range below the melting point of EVOH (A), After secondary processing and forming, it can become the target forming body. In addition, for the multilayer structure, uniaxial or biaxial stretching may be carried out after reheating in the range below the melting point of EVOH (A) by roll stretching method, scaling stretching method, inflation stretching method, etc. An extended multilayer construct is obtained.
本發明之樹脂組成物係即使在重複的熔融成形程序中也抑制焦黑之發生,且鹼性條件下的耐著色性亦優異。又,本發明之樹脂組成物係可經濟地提供。因此,本發明之樹脂組成物係可成形為薄膜、薄片、容器等,適用作為各種包裝材料。具有包含本發明之樹脂組成物的成形體之包裝材料係本發明之合適的實施態樣。 [實施例]The resin composition of the present invention suppresses the occurrence of scorch even in repeated melt molding procedures, and is also excellent in coloring resistance under alkaline conditions. Also, the resin composition of the present invention can be provided economically. Therefore, the resin composition of the present invention can be formed into films, sheets, containers, etc., and is suitable for various packaging materials. A packaging material having a molded body containing the resin composition of the present invention is a suitable embodiment of the present invention. [Example]
以下,藉由實施例,具體地說明本發明,惟本發明完全不受此等的實施例所限定。再者,本實施例中的各分析及評價係用以下之方法進行。Hereinafter, the present invention will be specifically described by means of examples, but the present invention is not limited by these examples at all. In addition, each analysis and evaluation in this Example was performed by the following method.
(1)EVOH(A)之乙烯單元含量及皂化度 將乾燥顆粒溶解於包含四甲基矽烷(TMS)作為內部標準物質、三氟乙酸(TFA)作為添加劑之重二甲亞碸(DMSO-d6 )中,使用500MHz的1 H-NMR(日本電子股份有限公司製:「GX-500」),在80℃測定,由乙烯單元、乙烯基醇單元、乙烯酯單元的波峰強度比,求出乙烯單元含量及皂化度。(1) Ethylene unit content and saponification degree of EVOH(A) 6 ) was measured at 80°C using 500 MHz 1 H-NMR (manufactured by JEOL Ltd.: "GX-500"), and obtained from the peak intensity ratios of ethylene units, vinyl alcohol units, and vinyl ester units. Ethylene unit content and saponification degree.
(2)化合物(B)之含量 將乾燥顆粒溶解於包含TMS作為內部標準物質之DMSO-d6 中,使用500MHz的1 H-NMR(日本電子股份有限公司製:「GX-500」),在45℃測定,由乙烯單元、乙烯基醇單元、乙烯酯單元的波峰強度與化合物(B)所具有的甲氧基之甲基氫或乙氧基之亞甲基氫的波峰強度之比,求出化合物(B)之含量。再者,化合物(B)所具有的甲氧基之甲基氫或乙氧基之亞甲基氫的波峰係在3.13ppm附近被檢測出。(2) Content of Compound (B) Dissolve the dried pellets in DMSO-d 6 containing TMS as an internal standard substance, and use 1 H-NMR at 500 MHz (manufactured by JEOL Ltd.: "GX-500"). Measured at 45°C, from the ratio of the peak intensity of the ethylene unit, vinyl alcohol unit, vinyl ester unit to the peak intensity of the methyl hydrogen of the methoxy group or the methylene hydrogen of the ethoxy group in the compound (B), find Show the content of compound (B). In addition, the peak of the methyl hydrogen of the methoxy group or the methylene hydrogen of the ethoxy group which the compound (B) has was detected around 3.13 ppm.
(3)金屬離子(C)之含量 將乾燥顆粒0.5g置入Teflon(註冊商標)製壓力容器內,於其中添加濃硝酸5mL,在室溫下分解30分鐘。分解後,將蓋子蓋於前述容器後,藉由濕式分解裝置,在150℃加熱10分鐘,接著在180℃加熱5分鐘,而進一步進行分解,然後冷卻到室溫為止,將此處理液移到50mL之量瓶,以純水調整容積。藉由ICP發光分光分析裝置測定此溶液,定量出乾燥顆粒中的各金屬離子之含量。再者,磷酸化合物、硼化合物之含量亦可以同樣之方法定量。(3) Content of metal ions (C) 0.5 g of the dry granules were placed in a pressure vessel made of Teflon (registered trademark), 5 mL of concentrated nitric acid was added thereto, and the mixture was decomposed at room temperature for 30 minutes. After decomposing, put the lid on the aforementioned container, heat at 150°C for 10 minutes, and then heat at 180°C for 5 minutes with a wet-type decomposition device to further decompose, then cool down to room temperature, and transfer the treated liquid To a 50mL measuring bottle, adjust the volume with pure water. The solution was measured by an ICP emission spectrometer, and the content of each metal ion in the dry particles was quantified. Furthermore, the content of phosphoric acid compound and boron compound can also be quantified by the same method.
(4)羧酸(D)之含量 將乾燥顆粒10g與純水50mL投入附塞子的100mL三角燒瓶中,安裝冷卻冷凝器,在95℃攪拌8小時。將所得之萃取液冷卻到20℃後,以酚酞作為指示劑,藉由以0.02莫耳/升的氫氧化鈉水溶液進行滴定,定量羧酸(D)之含量。(4) Content of carboxylic acid (D) Put 10 g of dry granules and 50 mL of pure water into a 100 mL Erlenmeyer flask with a stopper, install a cooling condenser, and stir at 95° C. for 8 hours. After cooling the obtained extract to 20° C., the content of carboxylic acid (D) was quantified by titrating with 0.02 mol/L aqueous sodium hydroxide solution using phenolphthalein as an indicator.
(5)萃取液的pH 將乾燥顆粒10g與純水50mL投入附塞子的100mL三角燒瓶中,安裝冷卻冷凝器,在95℃攪拌8小時。將所得之萃取液冷卻到20℃為止,測定pH。(5) pH of the extract Put 10 g of dry granules and 50 mL of pure water into a 100 mL Erlenmeyer flask with a stopper, install a cooling condenser, and stir at 95° C. for 8 hours. The obtained extract was cooled to 20°C, and the pH was measured.
(6)焦黑之評價 使用乾燥顆粒2kg,以單軸擠壓機(東洋精機股份有限公司D2020,口徑20mmφ、L/D20、全螺紋螺桿)進行造粒,得到經1次熔融成形的顆粒。溫度條件為供給部/壓縮部/計量部/模頭=175/215/225/220℃,螺桿旋轉數為50rpm。將所得之熔融成形顆粒再度在相同條件下進行造粒,得到經2次熔融成形的顆粒。同樣地重複合計5次造粒後,以500g的高密度聚乙烯在單軸擠壓機內沖洗(洗淨)。接著,拔出螺桿,目視確認螺桿上的焦黑之附著狀況後,採集及秤量,以下述A~D之基準進行評價,當作焦黑之評價指標。 A:焦黑的顏色為淡黃色,其量未達0.1g B:焦黑的顏色為黃色或褐色,其量未達0.1g C:焦黑的顏色為黃色或褐色,其量為0.1g以上且未達0.3g D:焦黑的顏色為黃色或褐色,其量為0.3g以上(6) Evaluation of scorched black Use 2 kg of dry granules to granulate with a single-screw extruder (D2020 from Toyo Seiki Co., Ltd., caliber 20 mmφ, L/D20, full-flight screw), to obtain granules that have been melt-molded once. The temperature conditions were supply part/compression part/measurement part/die=175/215/225/220° C., and the number of rotations of the screw was 50 rpm. The obtained melt-molded pellets were granulated again under the same conditions to obtain pellets melt-molded twice. After repeating the granulation five times in the same manner, it was rinsed (cleaned) in a single-screw extruder with 500 g of high-density polyethylene. Next, the screw was pulled out, and after visually checking the adhesion state of charred black on the screw, it was collected, weighed, and evaluated on the basis of the following A to D, which was used as an evaluation index of charred black. A: The color of burnt black is light yellow, and its amount is less than 0.1g B: The color of scorched black is yellow or brown, and the amount is less than 0.1g C: The color of scorched black is yellow or brown, and the amount is more than 0.1g and less than 0.3g D: The color of burnt black is yellow or brown, and the amount is 0.3 g or more
(7)耐著色性 將乾燥顆粒100g浸漬於0.1莫耳/升的氫氧化鈉水溶液1000g中,蓋上裝有前述顆粒的容器之蓋子,在80℃靜置1星期。使用HunterLab公司製「LabScan XE Sensor」,測定浸漬前後的顆粒之YI(黃色指數)值,求出因浸漬所致的YI之增加量。以下述A~D之基準進行評價。將此評價結果當作鹼性條件下的樹脂組成物之耐著色性的指標。再者,YI值表示對象物的黃色度(黃色值)之指標,YI值愈高,黃色度愈強,另一方面,YI值愈低,黃色度愈弱,表示著色少。 A:YI之增加量未達2 B:YI之增加量為2以上且未達4 C:YI之增加量為4以上且未達6 D:YI之增加量為6以上(7) coloring resistance 100 g of the dried granules were immersed in 1000 g of a 0.1 mol/liter sodium hydroxide aqueous solution, the lid of the container containing the granules was covered, and the mixture was left to stand at 80° C. for 1 week. Using "LabScan XE Sensor" manufactured by HunterLab, the YI (yellow index) value of the pellets before and after immersion was measured, and the increase in YI due to immersion was determined. Evaluation was performed on the basis of the following A to D criteria. This evaluation result was regarded as the indicator of the coloring resistance of the resin composition under alkaline conditions. Furthermore, the YI value represents an index of the yellowness (yellowness value) of the object. The higher the YI value, the stronger the yellowness. On the other hand, the lower the YI value, the weaker the yellowness, indicating less coloring. A: The increase of YI is less than 2 B: The increase of YI is more than 2 but less than 4 C: The increase of YI is more than 4 but less than 6 D: The increase of YI is more than 6
(8)熔融成形後的外觀特性 使用乾燥顆粒10g,以加熱壓縮加壓裝置,在220℃加熱熔融6分鐘,製作厚度3mm之圓盤狀樣品。使用HunterLab公司製「LabScan XE Sensor」,測定所得之圓盤狀樣品的YI值,以下述A~D之基準進行評價。將此評價結果當作熔融成形後的外觀特性之指標。 A:YI未達8 B:YI為8以上且未達13 C:YI為13以上且未達20 D:YI為20以上(8) Appearance characteristics after melt molding Use 10 g of dried pellets, heat and melt at 220°C for 6 minutes with a heating compression press to prepare a disk-shaped sample with a thickness of 3 mm. The YI value of the obtained disc-shaped sample was measured using "LabScan XE Sensor" manufactured by HunterLab, and evaluated on the basis of the following A to D criteria. This evaluation result was taken as an index of the appearance characteristic after melt molding. A: YI is less than 8 B: YI is 8 or more and less than 13 C: YI is more than 13 and less than 20 D: YI is 20 or more
(9)層間接著性 使用乾燥顆粒、直鏈狀低密度聚乙烯(日本聚乙烯公司製Novatec LL-UF943,以下簡稱LLDPE)及接著性樹脂(杜邦公司製Bynel CXA417E10經上述LLDPE稀釋到7%者,以下簡稱Ad),製作3種5層的多層薄膜(LLDPE/Ad/ EVOH/Ad/LLDPE=50μm/10μm/10μm/10μm/50μm)。擠壓機及擠出條件、所使用的模頭係如下述。 擠壓機: EVOH:單軸擠壓機(東洋精機股份有限公司實驗機ME型CO-EXT) 口徑20mmφ、L/D20、全螺紋螺桿 供給部/壓縮部/計量部/模頭=175/210/220/220℃ LLDPE:單軸擠壓機(股份有限公司PLASTIC工學研究所GT-32-A) 口徑32mmφ、L/D28、全螺紋螺桿 供給部/壓縮部/計量部/模頭=150/200/210/220℃ Ad:單軸擠壓機(股份有限公司TECHNOVEL SZW20GT-20MG-STD) 口徑20mmφ、L/D20、全螺紋螺桿 供給部/壓縮部/計量部/模頭=150/200/220/220℃ 模頭:300mm寬度3種5層用衣架型模頭(PLASTIC工學研究所公司製)(9) Interlayer connectivity Use dry particles, linear low-density polyethylene (Novatec LL-UF943 manufactured by Japan Polyethylene Corporation, hereinafter referred to as LLDPE) and adhesive resin (Bynel CXA417E10 manufactured by DuPont diluted to 7% by the above LLDPE, hereinafter referred to as Ad), Three kinds of 5-layer multilayer films (LLDPE/Ad/EVOH/Ad/LLDPE=50μm/10μm/10μm/10μm/50μm) were produced. The extruder, extrusion conditions, and the die used are as follows. Extrusion machine: EVOH: Single-screw extrusion machine (Toyo Seiki Co., Ltd. experimental machine ME type CO-EXT) Diameter 20mmφ, L/D20, full thread screw Supply section/compression section/measurement section/die head=175/210/220/220°C LLDPE: Uniaxial Extrusion Machine (GT-32-A, PLASTIC Engineering Research Institute Co., Ltd.) Diameter 32mmφ, L/D28, fully threaded screw Supply section/compression section/measurement section/die head=150/200/210/220°C Ad: Single-screw extrusion machine (TECHNOVEL SZW20GT-20MG-STD Co., Ltd.) Diameter 20mmφ, L/D20, full thread screw Supply part/compression part/measurement part/die head=150/200/220/220℃ Dies: 3 types of 300mm width hanger type dies for 5 layers (manufactured by PLASTIC Engineering Research Institute Co., Ltd.)
開始上述製膜後,將經過15分鐘時所得之多層薄膜以溫度23℃、相對濕度50%RH進行調濕後,沿著擠出方向,切取長度150mm、寬度15mm的試料。使用股份有限公司島津製作所製Autograph DCS-50M型拉伸試驗機,測定前述試料之剝離強度(23℃、50%RH之環境下、拉伸速度250mm/分鐘、T型剝離模式),以下述A~C之基準進行評價。將此評價結果當作層間接著力之指標。 A:500g/15mm以上 B:300g/15mm以上且未達500g/15mm C:未達300g/15mmAfter starting the above-mentioned film production, the obtained multilayer film was conditioned for 15 minutes at a temperature of 23°C and a relative humidity of 50%RH, and then cut out a sample with a length of 150 mm and a width of 15 mm along the extrusion direction. Using the Autograph DCS-50M tensile testing machine manufactured by Shimadzu Corporation, the peel strength of the above-mentioned samples was measured (23°C, 50%RH environment, tensile speed 250mm/min, T-peel mode), using the following A ~ C criteria for evaluation. Take this evaluation result as an indicator of indirect effort. A: More than 500g/15mm B: More than 300g/15mm and less than 500g/15mm C: Less than 300g/15mm
[合成例1] 使用250L的加壓反應槽,於以下的原料及條件下實施乙烯-乙酸乙烯酯共聚物之聚合。 ・乙酸乙烯酯:105.0kg ・甲醇:38.3kg ・起始劑:2,2’-偶氮雙(2,4-二甲基戊腈)(10.0g/L甲醇溶液),初期供給量:2440mL,連續供給量:無 ・聚合溫度:60℃ ・聚合槽乙烯壓力:3.7MPa[Synthesis Example 1] Polymerization of ethylene-vinyl acetate copolymer was carried out under the following raw materials and conditions using a 250 L pressurized reaction tank. ・Vinyl acetate: 105.0 kg ・Methanol: 38.3kg ・Initiator: 2,2'-azobis(2,4-dimethylvaleronitrile) (10.0g/L methanol solution), initial supply volume: 2440mL, continuous supply volume: none ・Polymerization temperature: 60℃ ・Polymerization tank ethylene pressure: 3.7MPa
於乙酸乙烯酯的聚合率成為約40%時,添加山梨酸,冷卻而停止聚合。接著,開放反應槽而脫乙烯後,供給至逐出塔,藉由從塔下部的甲醇蒸氣之導入,而從塔頂去除未反應的乙酸乙烯酯,得到乙烯-乙酸乙烯酯共聚物之甲醇溶液。將此溶液加入皂化反應器,以氫氧化鈉相對於共聚物中的乙烯酯單元之莫耳比成為0.7之方式,添加氫氧化鈉/甲醇溶液(80g/L),添加甲醇而將共聚物濃度調整至15%。將此溶液升溫到60℃,一邊將氮氣吹入反應器內,一邊皂化反應約4小時。然後,於反應液中添加乙酸與水而使皂化反應停止,得到EVOH懸浮液後,藉由離心脫液機進行脫液。於所得之EVOH中,以乙腈相對於EVOH中的全部單體單元之莫耳比成為2之方式,添加乙腈後,重複2次的脫液操作。再者,於前述EVOH中加入大量的水,重複脫液操作。接著,藉由在60℃乾燥24小時,得到乙烯單元含量32莫耳%、皂化度99.9莫耳%之EVOH的粗乾燥物。When the polymerization rate of vinyl acetate reached about 40%, sorbic acid was added, and the polymerization was stopped by cooling. Next, after the reaction tank is opened to remove vinyl, it is supplied to the ejection tower, and unreacted vinyl acetate is removed from the top of the tower by introducing methanol vapor from the lower part of the tower to obtain a methanol solution of ethylene-vinyl acetate copolymer . Add this solution to the saponification reactor, and add sodium hydroxide/methanol solution (80 g/L) in such a way that the molar ratio of sodium hydroxide to the vinyl ester unit in the copolymer becomes 0.7, and add methanol to reduce the concentration of the copolymer to 0.7. Adjusted to 15%. The temperature of this solution was raised to 60° C., and the saponification reaction was carried out for about 4 hours while nitrogen gas was blown into the reactor. Then, acetic acid and water were added to the reaction solution to stop the saponification reaction, and the EVOH suspension was obtained, which was then deliquored by a centrifuge. After adding acetonitrile to the obtained EVOH so that the molar ratio of acetonitrile to all the monomer units in the EVOH becomes 2, the dehydration operation was repeated twice. Furthermore, a large amount of water was added to the aforementioned EVOH, and the dehydration operation was repeated. Next, by drying at 60° C. for 24 hours, a rough dry product of EVOH having an ethylene unit content of 32 mol % and a degree of saponification of 99.9 mol % was obtained.
[合成例2] 除了將前述乙烯-乙酸乙烯酯共聚物之聚合時的條件變更為下述以外,藉由與合成例1同樣之操作,得到乙烯單元含量32莫耳%、皂化度99.9莫耳%之EVOH的粗乾燥物。 ・乙酸乙烯酯:83.0kg ・甲醇:26.6kg ・起始劑:2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)(2.5g/L甲醇溶液),初期供給量:362mL,連續供給量:1120mL/hr ・聚合溫度:60℃ ・聚合槽乙烯壓力:3.6MPa[Synthesis Example 2] Except that the conditions for the polymerization of the above-mentioned ethylene-vinyl acetate copolymer were changed to the following, by the same operation as in Synthesis Example 1, a crude product of EVOH with an ethylene unit content of 32 mol% and a degree of saponification of 99.9 mol% was obtained. dry matter. ・Vinyl acetate: 83.0 kg ・Methanol: 26.6kg ・Initiator: 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) (2.5g/L methanol solution), initial supply volume: 362mL, continuous supply volume: 1120mL /hr ・Polymerization temperature: 60℃ ・Polymerization tank ethylene pressure: 3.6MPa
[合成例3] 除了將前述乙烯-乙酸乙烯酯共聚物之聚合時的條件變更為下述以外,藉由與合成例1同樣之操作,得到乙烯單元含量44莫耳%、皂化度99.9莫耳%之EVOH的粗乾燥物。 ・乙酸乙烯酯:76.7kg ・甲醇:11.0kg ・起始劑:2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)(2.5g/L甲醇溶液),初期供給量:510mL,連續供給量:1570mL/hr ・聚合溫度:60℃ ・聚合槽乙烯壓力:5.5MPa[Synthesis Example 3] Except that the conditions during the polymerization of the aforementioned ethylene-vinyl acetate copolymer were changed to the following, by the same operation as in Synthesis Example 1, crude EVOH with an ethylene unit content of 44 mol% and a degree of saponification of 99.9 mol% was obtained. dry matter. ・Vinyl acetate: 76.7 kg ・Methanol: 11.0kg ・Initiator: 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) (2.5g/L methanol solution), initial supply volume: 510mL, continuous supply volume: 1570mL /hr ・Polymerization temperature: 60℃ ・Polymerization tank ethylene pressure: 5.5MPa
[實施例1~9及比較例1~5] 將上述合成例1所得之EVOH的粗乾燥物,以固體成分成為40%之方式,置入水/甲醇=40/60(質量比)之混合溶劑中,在60℃攪拌6小時而使其溶解。於所得之溶液中,添加上述式(X)中Z1 與Z2 為氫原子之化合物(B),更攪拌1小時後,從直徑4mm的噴嘴連續地擠出到經調整至0℃的水/甲醇=90/10(質量比)之析出浴中,使其析出股束狀。將此股束導入造粒機,得到多孔質的含水顆粒。使用乙酸水溶液及離子交換水,洗淨此含水顆粒後,以包含乙酸鈉及乙酸的水溶液進行浸漬處理。分離此水溶液與含水顆粒,進行脫液後,置入熱風乾燥機中,在80℃乾燥3小時,接著在110℃乾燥35小時而得到乾燥顆粒。使用此乾燥顆粒,進行上述的分析及評價。再者,藉由調節化合物(B)之添加量、浸漬處理用水溶液的各成分之濃度,製造表1中記載的組成之樹脂組成物。[Examples 1 to 9 and Comparative Examples 1 to 5] Put the rough dry product of EVOH obtained in Synthesis Example 1 above into a mixture of water/methanol=40/60 (mass ratio) so that the solid content becomes 40%. In the solvent, it stirred and dissolved at 60 degreeC for 6 hours. Add the compound (B) in which Z 1 and Z 2 are hydrogen atoms in the above formula (X) to the obtained solution, and after stirring for 1 hour, continuously extrude water adjusted to 0°C from a nozzle with a diameter of 4mm /methanol=90/10 (mass ratio) in the precipitation bath, make it precipitate into strands. This strand is introduced into a granulator to obtain porous water-containing granules. After washing the water-containing particles with an aqueous acetic acid solution and ion-exchanged water, an immersion treatment was performed with an aqueous solution containing sodium acetate and acetic acid. The aqueous solution and the water-containing granules were separated and deliquified, then placed in a hot air dryer, dried at 80° C. for 3 hours, and then dried at 110° C. for 35 hours to obtain dry granules. Using the dried pellets, the above-mentioned analysis and evaluation were carried out. Furthermore, the resin composition of the composition described in Table 1 was manufactured by adjusting the addition amount of compound (B) and the density|concentration of each component of the aqueous solution for immersion treatment.
[實施例10] 除了使用乙酸鉀代替乙酸鈉以外,藉由與實施例1同樣之操作,製造乾燥顆粒,進行分析及評價。[Example 10] Except having used potassium acetate instead of sodium acetate, dry granules were manufactured by the same operation as Example 1, and analysis and evaluation were performed.
[實施例11] 除了使用乳酸鈉代替乙酸鈉以外,使用乳酸代替乙酸以外,藉由與實施例1同樣之操作,製造乾燥顆粒,進行分析及評價。[Example 11] Except having used sodium lactate instead of sodium acetate, and lactic acid instead of acetic acid, dry granules were produced by the same operation as Example 1, and analysis and evaluation were performed.
[實施例12] 除了使用三氟乙酸鈉代替乙酸鈉以外,使用三氟乙酸代替乙酸以外,藉由與實施例1同樣之操作,製造乾燥顆粒,進行分析及評價。[Example 12] Except having used sodium trifluoroacetate instead of sodium acetate and trifluoroacetic acid instead of acetic acid, dry particles were produced in the same manner as in Example 1, and analyzed and evaluated.
[實施例13] 除了使用上述合成例2所得之EVOH的粗乾燥物以外,藉由與實施例1同樣之操作,製造乾燥顆粒,進行分析及評價。[Example 13] Except for using the roughly dried product of EVOH obtained in Synthesis Example 2 above, dry particles were produced in the same manner as in Example 1, and analyzed and evaluated.
[實施例14] 除了使用上述合成例3所得之EVOH的粗乾燥物,於溶解時使用水/甲醇=25/75(質量比)之混合溶劑以外,藉由與實施例1同樣之操作,製造乾燥顆粒,進行分析及評價。[Example 14] Except using the rough dry product of EVOH obtained in Synthesis Example 3 above, and using a mixed solvent of water/methanol=25/75 (mass ratio) during dissolution, dry particles were produced and analyzed by the same operation as in Example 1 and evaluation.
表1中顯示實施例及比較例的各樹脂組成物之組成及評價結果。Table 1 shows the composition and evaluation results of each resin composition in Examples and Comparative Examples.
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