TWI795865B - Circuit board structure capable of shielding and heat dissipation and its manufacturing method - Google Patents
Circuit board structure capable of shielding and heat dissipation and its manufacturing method Download PDFInfo
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Abstract
本發明為有關一種可屏蔽及散熱之電路板構造及其製造方法,係利用控制處理裝置對電路板上複數電子元件處選擇一加工區域,且未設置該些電子元件區域計算出複數標示點,而電路板內部包含可形成接點面之銅箔層,以預設距離於電路板表面形成該些標示點,再對電路板表面噴灑水性環保塗料形成第一絕緣層,對該些標示點外部進行電路板切割作業以形成有複數透孔,並於該第一絕緣層表面噴灑水性環保塗料以形成導電層,且該導電層與該電路板內部之該銅箔層形成電性連接,最後於導電層表面噴灑水性環保塗料形成第二絕緣層,達到該些電子元件之電磁波經由該導電層導引至電路板內部接地面進行消弭之目的,熱能則散佈於第一、第二絕緣層表面快速排散。 The present invention relates to a shieldable and heat-dissipating circuit board structure and its manufacturing method. A control processing device is used to select a processing area for multiple electronic components on the circuit board, and multiple marking points are calculated for the areas where these electronic components are not located. The inside of the circuit board contains a copper foil layer that can form the contact surface, and the marking points are formed on the surface of the circuit board at a preset distance, and then the surface of the circuit board is sprayed with water-based environmental protection paint to form the first insulating layer. Carry out circuit board cutting operation to form a plurality of through holes, and spray water-based environmental protection paint on the surface of the first insulating layer to form a conductive layer, and the conductive layer is electrically connected to the copper foil layer inside the circuit board, and finally in The surface of the conductive layer is sprayed with water-based environmental protection paint to form the second insulating layer, so as to achieve the purpose of guiding the electromagnetic waves of these electronic components to the ground plane inside the circuit board through the conductive layer, and the heat energy is quickly dissipated on the surface of the first and second insulating layers. Drain.
Description
本發明係提供一種可屏蔽及散熱之電路板構造及其製造方法,尤指解決電子裝置之防水性及防電磁波、串音干擾及散熱等問題,且不需裝置金屬屏蔽殼體來消弭電磁波干擾,而可符合電子裝置輕、薄、短、小化的趨勢,並可有效降低製造電路板生產成本。 The invention provides a circuit board structure capable of shielding and heat dissipation and its manufacturing method, especially to solve the problems of waterproofness, electromagnetic wave prevention, crosstalk interference and heat dissipation of electronic devices, and does not need to install a metal shielding case to eliminate electromagnetic wave interference , and can meet the trend of light, thin, short and miniaturized electronic devices, and can effectively reduce the production cost of manufacturing circuit boards.
按,由於時代的快速變遷以及科技的日新月異,現在人們追求更加便利、快速的生活,而可攜式電子裝置(如:智慧型手機、平板電腦或筆記型電腦等電子產品)也在現代生活中更加常見也越來越重要,幾乎在日常生活中已經變成不可或缺的一部分,搭配網路及社群網站的崛起,單一可攜式電子裝置已可處理大多數的工作,而不論是通訊、網際網路、多媒體應用(如:影片或遊戲)或各式各樣的資訊皆可在可攜式電子裝置中輕易的獲得、使用或傳播。 Press, due to the rapid changes of the times and the ever-changing technology, people are now pursuing a more convenient and fast life, and portable electronic devices (such as smart phones, tablet computers or notebook computers and other electronic products) are also in modern life It is more common and more important. It has almost become an indispensable part of daily life. With the rise of the Internet and social networking sites, a single portable electronic device can handle most of the work, whether it is communication, The Internet, multimedia applications (such as videos or games) or various information can be easily obtained, used or disseminated in portable electronic devices.
但,目前各種可攜式電子裝置在使用時必須利用電力才可啟動、運作,所以各種可攜式電子裝置內部都配置有供應電力之電池,透過電池將電力傳送至各種功能之電路板,來供應電路板進行運作所需之電源,且電池與電路板之間,係可透過電連接器進行電力的傳輸。惟,目前用以傳輸電力之電連接器,在座體與複數端子間,都是利用嵌扣、卡持方 式組裝、定位後,即直接使用進行電力傳輸,並在實際應用、實施時,仍存在稍許缺失與不便,例如:在電連接器組裝、定位後,其座體與複數端子之間形成有間隙,容易發生外部水氣經由電連接器處滲入電路板,而造成電路板上複數接點、各種電子零組件的接腳等鏽蝕、氧化等,容易影響電路板的運作,進而發生短路或斷路之異常現象,且電子裝置遇到下雨天或者不慎潑灑其它含有水份液體時,其電子裝置內部很容易因為水氣而產生短路狀況以影響其功能性,故電路板的防水性逐漸受到研發者重視。 However, at present, various portable electronic devices must use electric power to start and operate, so various portable electronic devices are equipped with batteries for supplying power, and the power is transmitted to circuit boards with various functions through the batteries. Supply the power required for the operation of the circuit board, and the power transmission between the battery and the circuit board can be carried out through the electrical connector. However, the electrical connectors currently used for power transmission use embedded buckles and clamping methods between the base body and the plurality of terminals. After the assembly and positioning of the electrical connector, it can be directly used for power transmission, and in actual application and implementation, there are still some shortcomings and inconveniences, for example: after the electrical connector is assembled and positioned, there is a gap between the seat and the plurality of terminals , it is easy for external moisture to infiltrate into the circuit board through the electrical connector, which will cause corrosion and oxidation of multiple contacts on the circuit board and pins of various electronic components, etc., which will easily affect the operation of the circuit board, and then short circuit or open circuit. Abnormal phenomena, and when the electronic device encounters rainy days or accidentally spills other liquids containing water, the interior of the electronic device is easily short-circuited due to moisture and affects its functionality. Pay attention to.
並且,現今電子裝置需要進行大量的信號處理,且其信號處理也需變得高速化,所以電子裝置在使用過程中,其內部的電子元件會產生電磁波及串音干擾及高熱能,同時會干擾其它電子設備,抑或使內部的電子元件相互干擾而無法正常運作。基於前述,為了解決電磁波及串音干擾以及散熱等問題,便有廠商在電子裝置之電路板上裝設金屬蓋體,以透過金屬蓋體來遮蓋於電子元件上方處,進而利用金屬蓋體來感應吸收及屏蔽電磁波及串音干擾及供散熱,但是,目前電子裝置皆朝輕、薄、短、小化的趨勢發展,而透過裝設金屬蓋體會使電子裝置整體厚度增加,且金屬蓋體開模及組裝亦會耗費諸多製造時間及成本,藉此無法有效提升電子裝置之市場競爭力。 Moreover, today's electronic devices need to perform a large amount of signal processing, and the signal processing needs to be high-speed. Therefore, during the use of electronic devices, the internal electronic components will generate electromagnetic waves, crosstalk interference and high heat energy, and will also interfere with Other electronic equipment, or the internal electronic components interfere with each other and cannot work normally. Based on the above, in order to solve the problems of electromagnetic waves, crosstalk interference and heat dissipation, some manufacturers install metal covers on the circuit boards of electronic devices to cover the upper part of the electronic components through the metal covers, and then use the metal covers to Inductively absorbs and shields electromagnetic waves and crosstalk interference and provides heat dissipation. However, the current trend of electronic devices is light, thin, short, and miniaturized. Installing a metal cover will increase the overall thickness of the electronic device, and the metal cover Mold opening and assembly will also consume a lot of manufacturing time and cost, thereby failing to effectively enhance the market competitiveness of electronic devices.
是以,要如何設法解決上述電子裝置之防水性及防電磁波、串音干擾及散熱等問題,且同時符合電子裝置輕、薄、短、小化的趨勢發展,即為從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the problems of water resistance, electromagnetic wave prevention, crosstalk interference and heat dissipation of the above-mentioned electronic devices, and at the same time conform to the trend of light, thin, short, and miniaturized electronic devices, is the relevant manufacturers engaged in this industry. Those who urgently want to study the direction of improvement.
故,發明人有鑑於上述之問題與缺失,乃搜集相關資料, 經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷創設及研發,始設計出此種可屏蔽及散熱之電路板構造及其製造方法的發明專利誕生者。 Therefore, in view of the above-mentioned problems and deficiencies, the inventor collected relevant information, After many evaluations and considerations, and with many years of experience in this industry, through continuous creation and research and development, he designed this kind of circuit board structure that can shield and dissipate heat and the birth of the invention patent of its manufacturing method.
本發明之主要目的乃在於該係利用控制處理裝置對電路板上複數電子元件處選擇一加工區域,且未設置該些電子元件區域計算出複數標示點,而電路板內部包含可形成接點面之銅箔層,以預設距離於電路板表面形成該些標示點,再對電路板表面噴灑水性環保塗料形成第一絕緣層,對該些標示點外部進行電路板切割作業以形成有複數透孔,並於該第一絕緣層表面噴灑水性環保塗料以形成導電層,且該導電層與該電路板內部之該銅箔層形成電性連接,最後於導電層表面噴灑水性環保塗料形成第二絕緣層,達到該些電子元件之電磁波、雜訊等干擾經由該導電層導引至電路板內部接地面進行消弭之目的,熱能則可導引散佈於第一、第二絕緣層表面進行快速排散,而可符合電子裝置輕、薄、短、小化的趨勢,並可有效降低製造電路板生產成本。 The main purpose of the present invention is to use the control processing device to select a processing area for multiple electronic components on the circuit board, and to calculate the multiple marking points in the area where these electronic components are not set, and the circuit board contains a surface that can form contact points. The copper foil layer is used to form these marked points on the surface of the circuit board at a preset distance, and then spray water-based environmental protection paint on the surface of the circuit board to form the first insulating layer, and the circuit board is cut outside these marked points to form a plurality of transparent holes, and spray water-based environmentally friendly paint on the surface of the first insulating layer to form a conductive layer, and the conductive layer is electrically connected to the copper foil layer inside the circuit board, and finally spray water-based environmentally friendly paint on the surface of the conductive layer to form the second Insulating layer, to achieve the purpose of guiding the electromagnetic waves, noise and other interference of these electronic components to the ground plane inside the circuit board through the conductive layer, and the heat energy can be guided and distributed on the surface of the first and second insulating layers for rapid discharge Scattering, which can meet the trend of light, thin, short and miniaturized electronic devices, and can effectively reduce the production cost of manufacturing circuit boards.
本發明之另一目的乃在於該第一絕緣層、第二絕緣層係為水性環保塗料,該水性環保塗料係包括:基料〔約為20%~50%重量百分比〕、散熱型材料〔約為10%~40%重量百分比〕、高分子材料交聯劑〔約為0.5%~30%重量百分比〕及去離子水〔約為10%~30%重量百分比〕;其中該基料係包括:聚胺酯、聚亞醯胺、聚碳酸酯、聚醯胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二醇酯、聚乙烯亞胺、聚二甲基矽氧烷、壓克力系聚合物、醚系聚合物或聚烯烴等之其中一者或組合;該散熱型材料係為片狀或鰭狀氮化硼、氧化鋁或氮化鋁等;該高分子材料交聯劑〔為0.5%~30% 重量百分比〕係包括:高亞胺甲醚化三聚氰胺樹脂(hmmm)或氮丙啶或碳二亞胺(Garbodiimide),且進一步針對氨基(-NH2)、羧基(-COOH)、醯胺鍵(-CONH-或-NHCO-)官能基團。 Another object of the present invention is that the first insulating layer and the second insulating layer are water-based environmental protection coatings, and the water-based environmental protection coatings include: base material [about 20%~50% by weight], heat dissipation material [about 10%~40% by weight], polymer material crosslinking agent [about 0.5%~30% by weight] and deionized water [about 10%~30% by weight]; wherein the base material system includes: Polyurethane, polyimide, polycarbonate, polyamide, polyethylene terephthalate, polyethylene naphthalate, polyethyleneimine, polydimethylsiloxane, acrylic One or a combination of polymers, ether-based polymers, or polyolefins; the heat-dissipating material is flake or fin-shaped boron nitride, aluminum oxide, or aluminum nitride; the polymer material crosslinking agent [is 0.5%~30% Percent by weight] system includes: high imine methyl etherified melamine resin (hmmm) or aziridine or carbodiimide (Garbodiimide), and further for amino (-NH2), carboxyl (-COOH), amide bond (- CONH- or -NHCO-) functional group.
本發明之再一目的乃在於該導電層亦為水性環保塗料,則該水性環保塗料係包括:基料〔為20%~50%重量百分比〕、黏結劑〔Binder,為0.5%~20%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕;則該基料係包括:奈米碳管、石墨烯、銀包銅及鎳等;該黏結劑係包括:聚胺酯、聚亞醯胺、聚碳酸酯、聚醯胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二醇酯、聚乙烯亞胺、聚二甲基矽氧烷、壓克力系聚合物、醚系聚合物或聚烯烴等之其中一者或組合;該高分子材料交聯劑,係包括:高亞胺甲醚化三聚氰胺樹脂(hmmm)或氮丙啶或碳二亞胺(Garbodiimide),且進一步針對氨基(-NH2)、羧基(-COOH)、醯胺鍵(-CONH-或-NHCO-)官能基團。 Another object of the present invention is that the conductive layer is also a water-based environmental protection coating, then the water-based environmental protection coating comprises: %], polymer material crosslinking agent (0.5%~30% by weight) and deionized water (10%~30% by weight); then the base material system includes: carbon nanotubes, graphene, silver Copper and nickel, etc.; the binder system includes: polyurethane, polyimide, polycarbonate, polyamide, polyethylene terephthalate, polyethylene naphthalate, polyethyleneimine, One or a combination of polydimethylsiloxane, acrylic polymers, ether polymers, or polyolefins; the crosslinking agent for polymer materials includes: high imine methyl etherified melamine resin ( hmmm) or aziridine or carbodiimide (Garbodiimide), and further for amino (-NH2), carboxyl (-COOH), amide bond (-CONH- or -NHCO-) functional groups.
本發明之又一目的乃在於該電路板構造,係包括:電路板、第一絕緣層、導電層及第二絕緣層,而該電路板表面係設置複數電子元件、內部包含至少一層可形成接點面之銅箔層;該第一絕緣層係成型於電路板表面及複數電子元件上方,係包括:基料〔為20%~50%重量百分比〕、散熱型材料〔為10%~40%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕;該導電層為成型於第一絕緣層上方,係包括:基料〔為20%~50%重量百分比〕、黏結劑〔Binder,為0.5%~20%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕;及該第二絕緣層為 成型於導電層上方,係包括:基料〔為20%~50%重量百分比〕、氮化硼〔為10%~40%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕。 Another object of the present invention is that the circuit board structure includes: a circuit board, a first insulating layer, a conductive layer and a second insulating layer, and the surface of the circuit board is provided with a plurality of electronic components, and the inside includes at least one layer that can form a contact layer. The copper foil layer on the point surface; the first insulating layer is formed on the surface of the circuit board and above the complex electronic components, and includes: base material [20%~50% by weight], heat dissipation material [10%~40% % by weight], polymer material crosslinking agent [0.5%~30% by weight] and deionized water [10%~30% by weight]; the conductive layer is formed on the top of the first insulating layer and includes: Base material [20%~50% by weight], binder [Binder, 0.5%~20% by weight], polymer material crosslinking agent [0.5%~30% by weight] and deionized water [for 10%~30% by weight]; and the second insulating layer is Formed above the conductive layer, it includes: base material [20%~50% by weight], boron nitride [10%~40% by weight], polymer crosslinking agent [0.5%~30% by weight] %] and deionized water (10%~30% by weight).
1:控制處理裝置 1: Control processing device
2:工作機台 2: Working machine
3:電路板 3: circuit board
30:透孔 30: through hole
31:加工區域 31: Processing area
32:電子元件 32: Electronic components
33:標示點 33: Marking point
34:銅箔層 34: copper foil layer
4:第一預設霧化治具 4: The first preset atomization fixture
41:水性環保塗料 41: Water-based environmental protection coating
42:第一絕緣層 42: The first insulating layer
43:第二絕緣層 43: Second insulating layer
5:預設機械臂 5: Preset robotic arm
6:第二預設霧化治具 6: The second preset atomization fixture
61:水性環保導電塗料 61: Water-based environmentally friendly conductive coating
62:導電層 62: Conductive layer
[第1圖]係為本發明電路板製造設備之方塊圖。 [Fig. 1] is a block diagram of the circuit board manufacturing equipment of the present invention.
[第2圖]係為本發明電路板製造之第一動作示意圖。 [Fig. 2] is a schematic diagram of the first operation of the circuit board manufacturing of the present invention.
[第3圖]係為本發明電路板製造之第二動作示意圖。 [Fig. 3] is a schematic diagram of the second operation of the circuit board manufacturing of the present invention.
[第4圖]係為本發明電路板製造之第三動作示意圖。 [Fig. 4] is a schematic diagram of the third operation of the circuit board manufacturing of the present invention.
[第5圖]係為本發明電路板製造之第四動作示意圖。 [Fig. 5] is a schematic diagram of the fourth action of circuit board manufacturing in the present invention.
[第6圖]係為本發明電路板製造之第五動作示意圖。 [Fig. 6] is a schematic diagram of the fifth action of the circuit board manufacturing of the present invention.
[第7圖]係為本發明電路板製造之第六動作示意圖。 [Fig. 7] is a schematic diagram of the sixth action of the circuit board manufacturing of the present invention.
[第8圖]係為本發明電路板製造之第七動作示意圖。 [Fig. 8] is a schematic diagram of the seventh operation of the circuit board manufacturing of the present invention.
[第9圖]係為本發明電路板製造之第八動作示意圖。 [Fig. 9] is a schematic diagram of the eighth operation of the circuit board manufacturing of the present invention.
[第10圖]係為本發明電路板製造方法之流程圖。 [Fig. 10] is a flow chart of the circuit board manufacturing method of the present invention.
為達成上述目的與功效,本發明所採用之技術手段及其構造、實施之方法等,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above-mentioned purpose and effect, the technical means adopted in the present invention, its structure, and the method of implementation, etc., are hereby described in detail with respect to preferred embodiments of the present invention. Its features and functions are as follows, so that it can be fully understood.
請參閱第1圖至第9圖所示,各為本發明電路板製造設備之功能方塊圖、電路板製造之第一動作示意圖、第二動作示意圖、第三動作示意圖、第四動作示意圖、第五動作示意圖、第六動作示意圖、第七動作
示意圖及第八動作示意圖,由圖中可清楚看出,本發明可屏蔽電磁干擾之電路板製造設備包括有:控制處理裝置1、工作機台2及一電路板3,其主要構件及特徵詳述如下:
Please refer to Figures 1 to 9, each of which is a functional block diagram of the circuit board manufacturing equipment of the present invention, the first schematic diagram of the circuit board manufacturing, the second schematic diagram of the operation, the third schematic diagram of the operation, the fourth schematic diagram of the operation, and the first schematic diagram of the circuit board manufacturing. Schematic diagram of fifth action, sixth action schematic diagram, seventh action
The schematic diagram and the eighth schematic diagram of action, it can be clearly seen from the figure that the circuit board manufacturing equipment capable of shielding electromagnetic interference of the present invention includes: a
請參閱第1圖所示,其中控制處理裝置1可對設置於工作機台2上之複數電路板3進行製造加工,該控制處理裝置係指工業電腦(IPC)或工業伺服器(Industrial Server)等,而該電路板3係指硬質之玻纖電路板或軟性電路板(FPC)等,而電路板3中內部包含至少一層可形成接點面之銅箔層34(如第4圖所示)。
Please refer to Figure 1, wherein the
請參閱第2、3圖所示,其中控制處理裝置1可對電路板3於設置複數電子元件32處選擇一加工區域31,並依該加工區域31中未設置該些電子元件32區域計算出複數標示點33,且該些標示點33係呈點狀、線狀或不規則形狀;而該些標示點33係利用一預設點膠治具(圖中未示)以一預設距離於該電路板3表面逐一點設而形成,前述該預設距離範圍係為0.5~5cm(公分),而該預設點膠治具係為一般習知技術所囊括,故不在此予以贅述。
Please refer to Figures 2 and 3, wherein the
請參閱第4、5圖所示,其係利用一第一預設霧化治具4對該電路板3表面噴灑水性環保塗料41,待其固化以形成第一絕緣層42,則該第一絕緣層42為包括:基料〔約為20%~50%重量百分比〕、散熱型材料〔約為10%~40%重量百分比〕、高分子材料交聯劑〔約為0.5%~30%重量百分比〕及去離子水〔約為10%~30%重量百分比〕,待其固化以於電路板3表面形成第一絕緣層42;且該基料之成分係包括:聚胺酯、聚亞醯胺、聚碳酸酯、聚醯胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二醇酯、聚乙烯亞
胺、聚二甲基矽氧烷、壓克力系聚合物、醚系聚合物或聚烯烴之其中一者或組合;該散熱型材料係包括:片狀或鰭狀之氮化硼〔為10%~40%重量百分比〕、氧化鋁或氮化鋁;該高分子材料交聯劑〔為0.5%~30%重量百分比〕係包括:高亞胺甲醚化三聚氰胺樹脂(hmmm)或氮丙啶或碳二亞胺(Garbodiimide),且進一步針對氨基(-NH2)、羧基(-COOH)、醯胺鍵(-CONH-或-NHCO-)官能基團;而為了清楚顯示該些標示點33及該第一絕緣層42之位置,故將第5圖中之複數電子元件32暫時省略,特此陳明。
Please refer to Figs. 4 and 5, which utilize a first preset atomizing
請參閱第5圖所示,其係利用一預設雷射切割治具(圖中未示)逐一於該些標示點33外部進行電路板3切割作業,而該預設雷射切割治具於切割電路板3時,可選擇完全將電路板3圈繞切斷或是留有部分未切斷處,皆在本發明可保護範圍之內;前述作業完成後,再利用預設機械臂5將已切割含該些標示點33之電路板3取出,並於電路板3之原該些標示點33處各形成有透孔30。
Please refer to Fig. 5, which uses a preset laser cutting tool (not shown) to carry out
請參閱第6、7圖所示,其係利用一第二預設霧化治具6對該電路板3表面噴灑水性環保導電塗料61,並使該水性環保導電塗料61充填於該些透孔30中,待其固化形成一導電層62,且該導電層62與該電路板3內部之該銅箔層34形成電性連接,以形成該些電子元件32作動所產生電磁波經由該導電層62、該些透孔30導引至該電路板3內部之該銅箔層34進行消弭;該導電層62亦可為水性環保導電塗料,則該水性環保導電塗料係包括:基料〔約為20%~50%重量百分比〕、黏結劑〔Binder,為0.5%~20%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水
〔為10%~30%重量百分比〕;其中該基料係包括:奈米碳管、石墨烯、銀包銅及鎳等;該黏結劑〔Binder〕係包括:聚胺酯、聚亞醯胺、聚碳酸酯、聚醯胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二醇酯、聚乙烯亞胺、聚二甲基矽氧烷、壓克力系聚合物、醚系聚合物或聚烯烴之其中一者或組合;該高分子材料交聯劑,係包括:高亞胺甲醚化三聚氰胺樹脂(hmmm)或氮丙啶或碳二亞胺(Garbodiimide),且進一步針對氨基(-NH2)、羧基(-COOH)、醯胺鍵(-CONH-或-NHCO-)官能基團。
Please refer to Figures 6 and 7, which use a second
上述導電層62成分係為奈米碳管、石墨烯、銀包銅及具導電性之膠體做一混合而成,該銀包銅係呈片狀體結構,其顆粒長度範圍為10~100μm,而該銀包銅的顆粒長度為前述範圍時,可保持銀包銅之完整形狀,更有利於將導電層62之電阻值降低;該具導電性之膠體係指金膠、銀膠、鋁膠、銅膠、石墨膠之其中一者或組合;而該導電層62厚度範圍係為1~100μm(微米),則導電層62之較佳實施例厚度可為20~60μm(微米),即可於該導電層62中之任二點所測量電阻值係小於10Ω(歐姆)。
The above-mentioned
經過上述製程所製作的可屏蔽電磁干擾之電路板,應用於第五代行動通訊之電子元件載板測試,且於導電層厚度為20~60μm(微米)之條件下進行量測,其可屏蔽電磁干擾(EMI)之測試數據如下表: The circuit board that can shield electromagnetic interference produced by the above process is applied to the electronic component carrier board test of the fifth generation mobile communication, and is measured under the condition that the thickness of the conductive layer is 20~60μm (micron), which can shield The test data of electromagnetic interference (EMI) is as follows:
由上表可得知,於銅箔層34所形成接地面之任二個測試點,其可測得的電阻值約在3~4Ω之間,而隨著導通孔接地數(不接地、5點、16貼、兩電子元件之間)、量測距離(0.5~4cm)之改變,而可獲得電阻值(3~10Ω)亦隨之有些微變化,但於導電層62、複數導通孔、銅箔層34所形成電磁波接地路徑皆保持持極低電阻值;則本案較佳實施例之導電層62厚度為採用20~60μm(微米),則在銅箔層34所形成接地面之任二個測試點間所測得的電阻值約小於10Ω(歐姆);故可達到本發明所欲達到屏蔽設置於電路板3上之通訊電子元件32於高頻運作所產生電磁波的效果。
It can be known from the above table that at any two test points on the ground plane formed by the
請參閱第8、9圖所示,其係再次利用一第一預設霧化治具4
對該導電層62表面噴灑水性環保塗料41,待其固化以形成第二絕緣層43,則該第二絕緣層43為包括:基料〔約為20%~50%重量百分比〕、散熱型材料〔約為10%~40%重量百分比〕、高分子材料交聯劑〔約為0.5%~30%重量百分比〕及去離子水〔約為10%~30%重量百分比〕,待其固化以於電路板3表面形成第一絕緣層42;且該基料之成分係包括:聚胺酯、聚亞醯胺、聚碳酸酯、聚醯胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二醇酯、聚乙烯亞胺、聚二甲基矽氧烷、壓克力系聚合物、醚系聚合物或聚烯烴之其中一者或組合;該散熱型材料係包括:片狀或鰭狀之氮化硼〔為10%~40%重量百分比〕、氧化鋁或氮化鋁;該高分子材料交聯劑〔為0.5%~30%重量百分比〕係包括:高亞胺甲醚化三聚氰胺樹脂(hmmm)或氮丙啶或碳二亞胺(Garbodiimide),且進一步針對氨基(-NH2)、羧基(-COOH)、醯胺鍵(-CONH-或-NHCO-)官能基團。
Please refer to Figures 8 and 9, which again use a first
上述該電路板3表面噴灑水性環保導電塗料61,以形成一導電層62,且該導電層62與該電路板3內部之該銅箔層34形成電性連接,以形成該些電子元件32作動所產生電磁波、串音或雜訊等干擾,經由該導電層62、該些透孔30導引至該電路板3內部之該銅箔層34進行消弭,藉以解決電子裝置之防水性及防電磁波、串音干擾之問題,且不需裝置金屬屏蔽殼體來消弭電磁波、串音或雜訊等干擾,而可符合電子裝置輕、薄、短、小化的趨勢,並可有效降低製造電路板生產成本;至於該電路板3表面依序噴灑不同材質之水性環保塗料41,並依序形成第一絕緣層42、導電層62及第二絕緣層43,其中各層材料中之高分子材料交聯劑,係可形成高分子材料間之鏈結、結合,以供第一絕緣層42、導電層62與第二絕緣層43間之
結合性更佳、結合效果更好,且在第一絕緣層42、第二絕緣層43中包括散熱型材料,則該散熱型材料之氮化硼(BN)、氧化鋁或氮化鋁等,為具有良好的導熱、散熱作用;本發明應用於生產無線通訊電路板領域中具有極佳的實用性,故提出專利申請以尋求專利權之保護。
The surface of the
請參閱第10圖所示,係為本發明可屏蔽及散熱之電路板構造其製造方法之流程圖,其係包括下列步驟: Please refer to shown in Fig. 10, it is a flow chart of its manufacturing method for the shieldable and heat-dissipating circuit board structure of the present invention, and it comprises the following steps:
(A)利用控制處理裝置1對電路板3於設置複數電子元件32處選擇一加工區域,並依該加工區域中未設置該些電子元件32區域計算出複數標示點33,且該些標示點33係呈點狀、線狀或不規則形狀,而該電路板3內部包含至少一層可形成接點面之銅箔層34。
(A) Utilize the
(B)利用預設點膠治具以一預設距離於該電路板3表面逐一點設以形成該些標示點33。
(B) using a preset glue dispensing jig to place dots one by one on the surface of the
(C)利用第一預設霧化治具4對該電路板3表面噴灑水性環保塗料41,該水性環保塗料41係包括:基料〔為20%~50%重量百分比〕、散熱型材料〔為10%~40%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕,待其固化以於電路板表面形成第一絕緣層42。
(C) Spray water-based
(D)利用預設雷射切割治具逐一於該些標示點33外部進行電路板3切割作業。
(D) Cutting the
(E)利用預設機械臂將已切割含該些標示點33之電路板3取出,並於電路板3之原該些標示點33處各形成有透孔30。
(E) Take out the
(F)利用第二預設霧化治具6對該電路板3表面噴灑水性
環保導電塗料61,該水性環保導電塗料61係包括:基料〔為20%~50%重量百分比〕、黏結劑〔Binder,為0.5%~20%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕,並使該水性環保導電塗料61充填於該些透孔30中,待其固化形成導電層62,且該導電層62與該電路板3內部之該銅箔層34形成電性連接,以形成該些電子元件32作動所產生電磁波及串音、雜訊等干擾,可經由該導電層62、該些透孔30導引至該電路板3內部之該銅箔層34進行消弭。
(F) Utilize the second
(G)利用第一預設霧化治具4對該導電層62表面噴灑水性環保塗料41,該水性環保塗料41係包括:基料〔為20%~50%重量百分比〕、散熱型材料〔為10%~40%重量百分比〕、高分子材料交聯劑〔為0.5%~30%重量百分比〕及去離子水〔為10%~30%重量百分比〕,待其固化以於導電層表面形成第二絕緣層43。
(G) Utilize the first
上述該電路板3,係於表面依序噴灑不同材質之水性環保塗料41、水性環保導電塗料61及水性環保塗料41,並依序形成第一絕緣層42、導電層62及第二絕緣層43,其中各層塗料中之高分子材料交聯劑,係可形成高分子材料間之鏈結、結合,以供第一絕緣層42、導電層62與第二絕緣層43間之結合性更佳、結合效果更好,且在第一絕緣層42、第二絕緣層43中包括散熱型材料,則該散熱型材料之氮化硼(BN)、氧化鋁或氮化鋁等,為具有良好的導熱、散熱作用,該些電子元件32作動所產生電磁波、串音等干擾,經由該導電層62、該些透孔30導引至該電路板3內部之該銅箔層34進行消弭,藉以解決電子裝置之防水性及防電磁波、串音干擾之問題,且該些電子元件32在運作時所產生之熱能,即可透過第一絕緣層42、
導電層62傳送至第二絕緣層43,藉由第一絕緣層42、第二絕緣層43中之散熱型材料將熱能均勻導引至表面、並快速排散熱能,可有效降低該些電子元件32的溫度,達到解決電子裝置受到電磁波、串音干擾以及散熱等問題之目的,該電子裝置外部無需加裝金屬屏蔽殼體,更可符合電子裝置輕、薄、短、小化的趨勢,進一步可有效降低製造電路板生產成本。
The above-mentioned circuit board 3 is sprayed on the surface with water-based environmentally friendly paint 41, water-based environmentally friendly conductive paint 61 and water-based environmentally friendly paint 41 in sequence, and sequentially forms the first insulating layer 42, the conductive layer 62 and the second insulating layer 43 , wherein the polymer material cross-linking agent in each layer of paint can form links and bonds between the polymer materials, so that the bonding between the first insulating layer 42, the conductive layer 62 and the second insulating layer 43 is better, The combination effect is better, and the first insulating layer 42 and the second insulating layer 43 include heat dissipation materials, then the heat dissipation materials such as boron nitride (BN), aluminum oxide or aluminum nitride, etc., have good thermal conductivity , heat dissipation, the electromagnetic waves, crosstalk and other interference generated by the operation of these electronic components 32 are guided to the copper foil layer 34 inside the circuit board 3 through the conductive layer 62 and the through holes 30 for elimination, so as to solve the problem of electronic The waterproofness of the device and the problem of preventing electromagnetic waves and crosstalk interference, and the heat energy generated by these electronic components 32 during operation can pass through the first insulating layer 42,
The conductive layer 62 is transmitted to the second insulating layer 43. The heat dissipation material in the first insulating
上述僅為本發明之較佳實施例而已,非因此即侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 The above is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Therefore, all simple modifications and equivalent structural changes made by using the description and drawings of the present invention should be included in the present invention in the same way. Within the scope of the patent, I will cooperate with Chen Ming.
1:控制處理裝置 1: Control processing device
2:工作機台 2: Working machine
3:電路板 3: circuit board
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| CN110324957A (en) * | 2018-03-30 | 2019-10-11 | 三星电机株式会社 | Electronic device and rigid-flexible substrate module |
| CN112825616A (en) * | 2019-11-20 | 2021-05-21 | 杜邦电子公司 | 3D electromagnetic shield and preparation method thereof |
| CN111465175A (en) * | 2020-04-23 | 2020-07-28 | 京东方科技集团股份有限公司 | Circuit board, preparation method thereof and electronic equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202308498A (en) | 2023-02-16 |
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