TWI787371B - Sealing material composition, sealing material and electronic substrate - Google Patents
Sealing material composition, sealing material and electronic substrate Download PDFInfo
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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Abstract
本發明係提供經被覆電子元件等之後不需要施行加熱,呈柔軟且具定形性的密封材組合物與密封材。 The present invention provides a soft and shapeable sealing material composition and sealing material without heating after covering electronic components and the like.
本發明的密封材組合物,係含有:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物;由具有對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、與具2個以上環氧基的環氧化合物的反應生成物;以及光聚合起始劑,且具有定形性。本發明的密封材係該密封材組合物的光硬化體。 The sealing material composition of the present invention contains: a reaction product of an epoxy compound having two or more epoxy groups and a polyamine; A liquid diene rubber, a reaction product with an epoxy compound having two or more epoxy groups; and a photopolymerization initiator, and has shape-setting properties. The sealing material of the present invention is a photocurable body of the sealing material composition.
Description
本發明係關於黏貼於電子基板等所設置電子元件或金屬露出的部分處,保護電子元件等受黏物不會受水分與異物等影響的密封材組合物及密封材、暨利用該等的電子基板。The present invention relates to a sealing material composition and a sealing material that are pasted on electronic components such as electronic substrates or exposed parts of the metal to protect the adherends such as electronic components from being affected by moisture and foreign matter, and electronic components using the same. substrate.
自習知起已知有以環氧樹脂為原料的密封材。該密封材係將環氧樹脂硬化前的液狀密封材組合物塗佈於基板等之後,經硬化,而使用於電子元件等的被覆、保護。使液狀物硬化形式的密封材,具有因為呈液狀而容易流入電子元件間隙,俾能確實覆蓋電子元件的優點,另一方面,因為容易流出於所需範圍外,因而會有就連欲使露出部分亦被覆蓋可能性的問題。又,液狀密封材組合物會有硬化前容易附著異物、附著於其他構件導致髒污可能性等處置性差的顧慮。針對此種問題,有開發出固態的片狀密封材組合物,例如日本專利特開2012-087292號公報(專利文獻1)等有記載相關片狀密封材組合物的技術。又,日本專利特開2015-196783號公報(專利文獻2)有記載相關光硬化型片狀密封材的技術。 [先行技術文獻] [專利文獻]Sealing materials made of epoxy resins have been known for a long time. This sealing material is used for covering and protecting electronic components and the like after coating and curing a liquid sealing material composition before the epoxy resin is cured on a substrate or the like. The sealing material in the form of hardening the liquid has the advantage that it is easy to flow into the gap of the electronic component because it is liquid, so that it can reliably cover the electronic component. A problem that makes the exposed part also covered. In addition, the liquid sealing material composition may be poor in handling properties, such as the possibility of foreign matter easily adhering to other members before hardening, and the possibility of staining due to adhering to other members. To solve this problem, a solid sheet-shaped sealing material composition has been developed. For example, Japanese Patent Application Laid-Open No. 2012-087292 (Patent Document 1) and the like describe the related sheet-shaped sealing material composition. In addition, JP-A-2015-196783 (Patent Document 2) describes a technology related to a photocurable sheet-shaped sealing material. [Prior Art Literature] [Patent Document]
[專利文獻1]日本專利特開2012-087292號公報 [專利文獻2]日本專利特開2015-196783號公報[Patent Document 1] Japanese Patent Laid-Open No. 2012-087292 [Patent Document 2] Japanese Patent Laid-Open No. 2015-196783
但是,根據日本專利特開2012-087292號公報(專利文獻1)所記載的技術,為能將基板的電子元件等凹凸間予以埋藏,便必需對片狀密封材組合物施行加熱、軟化,但加熱需要既定時間,會有製品製造較耗時間的問題。又,因為密封材組合物的黏度會隨溫度而變化,因而若無法充分加熱,密封材組合物的軟化便不足,會有導致無法充分埋藏凹凸的可能性。另一方面,若因過度加熱導致呈低黏度,便會有流出於既定範圍外的可能性。又,會有無法適用於低耐熱性電子元件的情況。However, according to the technology described in Japanese Patent Laid-Open No. 2012-087292 (Patent Document 1), in order to bury the unevenness of the electronic components and the like on the substrate, it is necessary to heat and soften the sheet-shaped sealing material composition. Heating requires a predetermined time, and there is a problem that it takes time to manufacture the product. Also, since the viscosity of the sealing material composition changes with temperature, if the heating is not sufficient, the softening of the sealing material composition will be insufficient, and there is a possibility that unevenness cannot be buried sufficiently. On the other hand, if the viscosity becomes low due to excessive heating, there is a possibility that the fluid will flow out of the predetermined range. Also, it may not be applicable to low heat-resistant electronic components.
再者,日本專利特開2015-196783號公報所記載的光硬化型密封材組合物,雖呈片狀,但仍然屬於堅硬的組合物,因而若直接密接於電子元件等,便會有因施加過大壓力而導致破損的可能性。所以,在使密封材組合物密接於凹凸時必需施行加熱,存在有專利文獻1相同的課題Furthermore, although the light-curable sealing material composition described in Japanese Patent Application Laid-Open No. 2015-196783 is in the form of a sheet, it is still a hard composition, so if it is directly attached to electronic components, etc., there will be problems due to application. Possibility of breakage due to excessive pressure. Therefore, it is necessary to apply heating when making the sealing material composition closely adhere to the unevenness, and there is a problem similar to Patent Document 1.
於是,本發明係為解決上述課題而完成。即,目的在於提供:在被覆電子元件等之後不需要加熱、呈柔軟、且具定形性的密封材組合物及密封材。Therefore, the present invention has been made to solve the above-mentioned problems. That is, an object is to provide a sealing material composition and a sealing material that do not require heating after coating an electronic component or the like, are flexible, and have settability.
為達成上述目的,本發明的密封材組合物係具有如下構成。即,本發明的密封材組合物,係具有定形性,且含有:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物;由具有對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、與具2個以上環氧基的環氧化合物的反應生成物;以及光聚合起始劑。 In order to achieve the above objects, the sealing material composition of the present invention has the following constitution. That is, the sealing material composition of the present invention has shape fixability, and contains: a reaction product of an epoxy compound having two or more epoxy groups and a polyamine; A reaction product of (meth)acryl-based liquid diene rubber and an epoxy compound having two or more epoxy groups; and a photopolymerization initiator.
因為本發明的密封材組合物係具有定形性,且含有:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物;由具有對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、與具2個以上環氧基的環氧化合物的反應生成物;以及光聚合起始劑,因而成為由上述由具2個以上環氧基的環氧化合物、與多元胺的反應生成物、以及上述具2個以上環氧基的環氧化合物、與上述液狀二烯系橡膠的反應生成物,賦予定形性與柔軟性的密封材組合物。所以,本發明的密封材組合物黏貼於具凹凸的基板時,利用較小荷重按押便可密接,輕易密接於凹部。另外,所謂「定形性」係指既定作業或施加外力時維持形狀的性質。 Because the sealing material composition of the present invention has shape-setting properties, and contains: the reaction product of an epoxy compound with more than two epoxy groups and a polyamine; base) acryl-based liquid diene rubber, a reaction product with an epoxy compound having two or more epoxy groups; and a photopolymerization initiator, thus becoming Sealant composition for imparting shape fixability and flexibility to epoxy compound, reaction product with polyamine, and reaction product of epoxy compound having two or more epoxy groups and liquid diene rubber above . Therefore, when the sealing material composition of the present invention is pasted on a substrate with concavo-convexities, it can be tightly bonded by pressing with a small load, and it can be easily bonded to the concave portion. In addition, the so-called "formability" refers to the property of maintaining a shape when a predetermined operation or an external force is applied.
除此之外,本發明的密封材組合物係照射光時,利用光聚合便可使硬化。所以,未施行加熱便可使密封材組合物硬化呈密封材,並密封電子元件等受黏物。又,因為液狀二烯系橡膠的分子量較大,且其中一部分係在與具2個以上環氧基的環氧化合物或多元胺之間形成反應生成物,成為保持未反應成物的基質,因而不易發生液狀成分滲出問題。又,液狀二烯系橡膠賦予柔軟性,且密封材組合物及屬於其光硬化物的密封材亦具柔軟。 In addition, when the sealing material composition of this invention is irradiated with light, it can harden by photopolymerization. Therefore, the sealing material composition can be hardened into a sealing material without heating, and can seal adherends such as electronic components. Also, because the molecular weight of the liquid diene rubber is large, and a part of it forms a reaction product with an epoxy compound or polyamine having two or more epoxy groups, and becomes a matrix for holding an unreacted product, Therefore, the problem of leakage of liquid components is less likely to occur. In addition, the liquid diene-based rubber imparts flexibility, and the sealing material composition and the sealing material which is a light-cured product thereof also have flexibility.
上述本發明的密封材組合物,其中,對上述環氧基屬反應性基係羧基;包括有定形性,且含有:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物;由具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、與具2個以上環氧基的環氧化合物之反應生成物;由具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、 與多元胺的反應生成物;以及光聚合起始劑。 The above-mentioned sealing material composition of the present invention, wherein, the above-mentioned epoxy group is a reactive group carboxyl group; it includes shape-setting properties, and contains: an epoxy compound having two or more epoxy groups, and a polyamine formed by the reaction of Products; reaction products of liquid diene rubber with (meth)acryl and carboxyl groups, and epoxy compounds with more than 2 epoxy groups; products with (meth)acryl and carboxyl groups liquid diene rubber, A reaction product with a polyamine; and a photopolymerization initiator.
本發明的密封材組合物,其中,對上述環氧基屬反應性基係羧基,由:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物;由具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、與具2個以上環氧基的環氧化合物之反應生成物;以及由具(甲基)丙烯醯基與羧基的液狀二烯系橡膠與多元胺的反應生成物,賦予定形性與柔軟性。所以,本發明的密封材組合物在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部。 In the sealing material composition of the present invention, wherein the above-mentioned epoxy group is a reactive group carboxyl group, it is composed of: a reaction product of an epoxy compound with more than 2 epoxy groups and a polyamine; ) reaction product of liquid diene rubber with acryl group and carboxyl group, and epoxy compound with two or more epoxy groups; and liquid diene rubber with (meth)acryl group and carboxyl group A reaction product with polyamines that imparts setability and flexibility. Therefore, when the sealing material composition of the present invention is pasted on a substrate with concavities and convexities, it can be tightly bonded by pressing with a small load, and can be easily bonded to the concave portion.
上述本發明的液狀組合物之混合物,含有:具2個以上環氧基的環氧化合物、多元胺、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑。因為形成含有:具2個以上環氧基的環氧化合物、多元胺、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑的液狀組合物之混合物,因而形成:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物、由具2個以上環氧基的環氧化合物與液狀二烯系橡膠的反應生成物、以及由多元胺與液狀二烯系橡膠的反應生成物,藉由共價鍵、離子間相互作用、其他分子間相互作用等,形成如凝膠狀物或橡膠狀物的高分子組合物。所以,可賦予定形性與柔軟性,成為在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部的密封材組合物。 The mixture of the above-mentioned liquid composition of the present invention contains: an epoxy compound having two or more epoxy groups, a polyamine, a liquid diene having a reactive group to epoxy groups and a (meth)acryl group Department of rubber, and photopolymerization initiator. Because the formation contains: epoxy compounds with more than two epoxy groups, polyamines, liquid diene rubber with reactive groups to epoxy groups and (meth)acryl groups, and photopolymerization initiators A mixture of liquid compositions, thus forming: an epoxy compound with two or more epoxy groups, a reaction product with a polyamine, an epoxy compound with two or more epoxy groups and a liquid diene system The reaction product of rubber, and the reaction product of polyamine and liquid diene rubber, through covalent bonds, ionic interactions, and other intermolecular interactions, such as gel or rubber polymer composition. Therefore, formability and flexibility can be imparted, and when sticking to a substrate with unevenness, it becomes a sealing material composition that can be tightly bonded by pressing with a small load, and can be easily bonded to a concave portion.
密封材組合物係可構成:上述液狀組合物係相對於上述具2個以上環氧基的環氧化合物與上述多元胺合計100質量份,含有上述液狀二烯系橡膠100~2000質量份。因為上述液狀組合物係相對於上述具2個以上環氧基的環氧化合物與上述多元胺合計100質量份,含有上述液狀二烯系橡膠100~2000質量份,因而能成為優異定形性的密封材組合物。 The sealing material composition can be configured such that the above-mentioned liquid composition contains 100 to 2000 parts by mass of the above-mentioned liquid diene rubber with respect to a total of 100 parts by mass of the above-mentioned epoxy compound having two or more epoxy groups and the above-mentioned polyamine. . Since the above-mentioned liquid composition contains 100 to 2000 parts by mass of the above-mentioned liquid diene rubber with respect to the total of 100 parts by mass of the above-mentioned epoxy compound having two or more epoxy groups and the above-mentioned polyamine, it can achieve excellent settability. sealant composition.
本發明尚可構成含有:由具2個以上環氧基的環氧化合物、與具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠之反應生成物;以及光聚合起始劑,但未含多元胺之反應生成物,包括定形性。 The present invention can also constitute a reaction product comprising: an epoxy compound having two or more epoxy groups, and a liquid diene rubber having a reactive group to epoxy groups and a (meth)acryl group; And the photopolymerization initiator, but does not contain the reaction product of polyamine, including fixability.
因為上述本發明構成含有:具2個以上環氧基的環氧化合物、與具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠之反應生成物;以及光聚合起始劑,但未含多元胺之反應生成物,包括有定形性,因而形成具2個以上環氧基的環氧化合物、與上述液狀二烯系橡膠的反應生成物,藉由共價鍵、離子間相互作用、其他分子間相互作用等,形成如凝膠狀物或橡膠狀物般的高分子組合物。所以,賦予定形性與柔軟性,可成為在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部的密封材組合物。 Because the above-mentioned present invention constitutes a reaction product comprising: an epoxy compound having two or more epoxy groups, and a liquid diene rubber having a reactive group to epoxy groups and a (meth)acryl group; and The photopolymerization initiator, but does not contain the reaction product of polyamine, including the reaction product of the epoxy compound with two or more epoxy groups, and the above-mentioned liquid diene rubber, which has settability, by Covalent bonds, ionic interactions, and other intermolecular interactions form gel-like or rubber-like polymer compositions. Therefore, by imparting shapeability and flexibility, it becomes a sealing material composition that can be adhered to a concave-convex substrate easily by pressing with a small load when it is pasted on a substrate with unevenness.
上述本發明可設為對上述環氧基屬反應性基係羧基之密封材組合物。因為上述本發明係構成含有:具2個以上環氧基的環氧化合物、與具(甲基)丙烯醯基與羧基的液狀二烯系橡膠之反應生成物;以及光聚合起始劑,但未含多元胺之反應生成物,並包括定形性,因而成為由上述具2個以上環氧基的環氧化合物、與上述液狀二烯系橡膠之反應生成物賦予定形性與柔軟性的密封材組合物。所以,本發明的密封材組合物在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部。 The above-mentioned present invention can be set as a sealing material composition having a carboxyl group reactive to the above-mentioned epoxy group. Because the above-mentioned present invention is composed of: a reaction product of an epoxy compound having two or more epoxy groups, and a liquid diene rubber having a (meth)acryl group and a carboxyl group; and a photopolymerization initiator, However, it does not contain the reaction product of polyamine, and includes shape-setting properties, so it becomes the product of the above-mentioned epoxy compound having two or more epoxy groups and the reaction product of the above-mentioned liquid diene rubber that imparts shape-setting and flexibility. Sealant composition. Therefore, when the sealing material composition of the present invention is pasted on a substrate with concavities and convexities, it can be tightly bonded by pressing with a small load, and can be easily bonded to the concave portion.
除此之外,上述本發明係照射光時,利用光聚合便可硬化。所以,本發明的密封材組合物並不需利用加熱便可使密封材組合物硬化呈密封材,能將電子元件等受黏物予以密封。又,因為液狀二烯系橡膠的分子量大、且其中一部分在與具2個以上環氧基的環氧化合物之間形成反應生成物,成為保持未反應成物的基質,因而不易發生液狀成分滲出的問題。又,液狀二烯系橡膠賦予 柔軟性,使密封材組合物及屬於其光硬化物的密封材亦呈柔軟。 In addition, the above-mentioned present invention can be cured by photopolymerization when irradiated with light. Therefore, the sealing material composition of the present invention can harden the sealing material composition into a sealing material without heating, and can seal adherends such as electronic components. In addition, because the liquid diene rubber has a large molecular weight, and a part of it forms a reaction product with an epoxy compound having two or more epoxy groups, and becomes a matrix for maintaining an unreacted product, it is difficult to produce a liquid diene rubber. Problems with bleed-out of ingredients. Also, the liquid diene rubber imparts Softness makes the sealing material composition and the sealing material of its light-hardened product also soft.
上述本發明液狀組合物之混合物,係含有:具2個以上環氧基的環氧化合物、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑,但未含多元胺。因為構成含有:具2個以上環氧基的環氧化合物、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑,但未含多元胺的液狀組合物之混合物,因而形成具2個以上環氧基的環氧化合物、與上述液狀二烯系橡膠之反應生成物,成為形成凝膠狀物或橡膠狀物的高分子組合物。所以,可成為賦予定形性與柔軟性,在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部的密封材組合物。 The mixture of the above-mentioned liquid composition of the present invention contains: an epoxy compound with more than two epoxy groups, a liquid diene rubber with a reactive group to epoxy groups and a (meth)acryl group, and a photopolymerization initiator, but does not contain polyamines. Because the composition contains: an epoxy compound with two or more epoxy groups, a liquid diene rubber with a reactive group to epoxy groups and a (meth)acryl group, and a photopolymerization initiator, but not A mixture of liquid compositions containing polyamines, thus forming an epoxy compound with two or more epoxy groups, and the reaction product of the above-mentioned liquid diene rubber, which becomes a gel-like or rubber-like high molecular composition. Therefore, it can be a sealing material composition that imparts shapeability and flexibility, and can be easily adhered to a concave portion by pressing with a small load when sticking to a substrate with unevenness.
密封材組合物亦可構成上述液狀組合物相對於上述具2個以上環氧基的環氧化合物100質量份,含有上述液狀二烯系橡膠100~2600質量份的。因為上述液狀組合物相對於上述具2個以上環氧基的環氧化合物100質量份,含有上述液狀二烯系橡膠100~2600質量份,因而可成為優異定形性的密封材組合物。 The sealant composition may be configured such that the liquid composition contains 100 to 2600 parts by mass of the liquid diene rubber relative to 100 parts by mass of the epoxy compound having two or more epoxy groups. Since the liquid composition contains 100 to 2600 parts by mass of the liquid diene rubber with respect to 100 parts by mass of the epoxy compound having two or more epoxy groups, it can be a sealing material composition excellent in shape fixability.
密封材組合物亦可構成上述液狀組合物係更進一步含有多元胺以外的環氧樹脂硬化劑。因為成為上述液狀組合物更進一步含有多元胺以外之環氧樹脂硬化劑的密封材組合物,因而可提高成為密封材時的低透濕性、防水性。 The sealing material composition may constitute the above-mentioned liquid composition system further containing an epoxy resin curing agent other than polyamine. Since the above-mentioned liquid composition further contains an epoxy resin curing agent other than a polyamine, the low moisture permeability and water resistance of the sealing material can be improved.
上述本發明的密封材組合物,係可更進一步含有:未具(甲基)丙烯醯基、但具有對環氧基屬反應性基的液狀二烯系橡膠。因為上述本發明更進一步含有:未具(甲基)丙烯醯基、但具有對環氧基屬反應性基的液狀二烯系橡膠,因而處置性佳,且提高最大拉伸應力,在伸長時不易出現斷裂。所以,可提高覆蓋電子元件的追蹤性,依低荷重便可埋藏電子元件的凹凸、或使沿電子元件的表面,且在伸長時不易發生缺陷。又,藉由降低源自(甲基)丙烯醯基的交聯密度,便可提高硬化後的伸縮性,能成為可撓性基板與伸長基材的較佳密封材。The above-mentioned sealing material composition of the present invention may further contain: a liquid diene rubber that does not have a (meth)acryl group but has a reactive group to an epoxy group. Because the above-mentioned present invention further contains: a liquid diene rubber that does not have a (meth)acryl group but has a reactive group to an epoxy group, it is easy to handle, and the maximum tensile stress is increased. Not prone to breakage. Therefore, the trackability of the covered electronic components can be improved, the unevenness of the electronic components can be buried or along the surface of the electronic components with a low load, and defects are less likely to occur during elongation. In addition, by reducing the crosslinking density derived from (meth)acryl groups, the stretchability after hardening can be improved, and it can become a better sealing material for flexible substrates and elongated substrates.
上述本發明的密封材組合物,其中,具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠,係具有(甲基)丙烯醯基、但未具對環氧基屬反應性基的第1液狀二烯系橡膠;以及具有對環氧基屬反應性基、但未具(甲基)丙烯醯基的第2液狀二烯系橡膠之混合物。因為上述本發明係具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠,係具有(甲基)丙烯醯基、但未具對環氧基屬反應性基的第1液狀二烯系橡膠;以及具有對環氧基屬反應性基、但未具(甲基)丙烯醯基的第2液狀二烯系橡膠之混合物,因而可使用1分子中未含有對環氧基屬反應性基、與(甲基)丙烯醯基等二反應性基的液狀二烯系橡膠。In the sealing material composition of the present invention described above, the liquid diene rubber having a reactive group to an epoxy group and a (meth)acryl group has a (meth)acryl group but does not have a A mixture of a first liquid diene rubber having reactive groups to epoxy groups; and a second liquid diene rubber having reactive groups to epoxy groups but not having (meth)acryl groups. Because the above-mentioned present invention is a liquid diene rubber having a reactive group to an epoxy group and a (meth)acryl group, it has a (meth)acryl group but does not have a reactive group to an epoxy group. A mixture of the first liquid diene rubber with epoxy group and the second liquid diene rubber with no (meth)acryl group, which is reactive to epoxy group, so it can be used in one molecule Liquid diene-based rubber that does not contain reactive groups such as epoxy groups and di-reactive groups such as (meth)acryl groups.
上述本發明的密封材組合物,係含有:具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、與多元胺的反應生成物;以及光聚合起始劑,但未含具2個以上環氧基之環氧化合物的反應生成物,包括有定形性。The above-mentioned sealing material composition of the present invention contains: a reaction product of a liquid diene rubber having a (meth)acryl group and a carboxyl group, and a polyamine; and a photopolymerization initiator, but does not contain 2 Reaction products of epoxy compounds with more than one epoxy group, including shape-defining properties.
上述本發明因為含有:具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、與多元胺的反應生成物;以及光聚合起始劑,但未含具2個以上環氧基的環氧化合物之反應生成物,且包括定形性,因而成為由上述多元胺與上述液狀二烯系橡膠的反應生成物,賦予定形性與柔軟性的密封材組合物。所以,本發明的密封材組合物在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部。The above-mentioned present invention contains: a liquid diene rubber having a (meth)acryl group and a carboxyl group, a reaction product with a polyamine; and a photopolymerization initiator, but does not contain a rubber having two or more epoxy groups. The reaction product of the epoxy compound includes shape fixability, so it is a sealant composition that is endowed with shape fixity and flexibility by the reaction product of the above-mentioned polyamine and the above-mentioned liquid diene rubber. Therefore, when the sealing material composition of the present invention is pasted on a substrate with concavities and convexities, it can be tightly bonded by pressing with a small load, and can be easily bonded to the concave portion.
除此之外,本發明的密封材組合物係照射光時,便可利用光聚合使硬化。所以,不需加熱便可使密封材組合物硬化成為密封材,能將電子元件等受黏物予以密封。又,液狀二烯系橡膠係分子量較大,且其中一部分係在與多元胺之間形成反應生成物,成為保持未反應成物的基質,因而不易發生液狀成分滲出問題。又,液狀二烯系橡膠賦予柔軟性,且密封材組合物及屬於其光硬化物的密封材亦具柔軟。In addition, when the sealing material composition of the present invention is irradiated with light, it can be cured by photopolymerization. Therefore, without heating, the sealing material composition can be hardened to form a sealing material, which can seal adherends such as electronic components. In addition, the liquid diene rubber has a relatively high molecular weight, and a part of it forms a reaction product with polyamines, which serves as a matrix for holding unreacted products, so the problem of bleeding of liquid components is less likely to occur. In addition, the liquid diene-based rubber imparts flexibility, and the sealing material composition and the sealing material which is a light-cured product thereof also have flexibility.
上述本發明的密封材組合物,係可構成含有:多元胺、具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、以及光聚合起始劑,但未含具2個以上環氧基的環氧化合物之液狀組合物的混合物。因為構成含有:多元胺、具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、以及光聚合起始劑,但未含具2個以上環氧基的環氧化合物之液狀組合物的混合物,因而形成多元胺與液狀二烯系橡膠的反應生成物,成為形成凝膠狀物或橡膠狀物的高分子組合物。所以,能成為提供定形性與柔軟性,在黏貼於具凹凸的基板時,藉由依較小荷重按押便可密接,能輕易密接於凹部的密封材組合物。The sealing material composition of the present invention described above can be composed of polyamine, liquid diene rubber with (meth)acryl and carboxyl groups, and a photopolymerization initiator, but does not contain more than two rings. Mixture of liquid compositions of oxy-epoxy compounds. Because the composition contains: polyamine, liquid diene rubber with (meth)acryl group and carboxyl group, and photopolymerization initiator, but does not contain liquid combination of epoxy compound with more than 2 epoxy groups A mixture of substances, thus forming a reaction product of polyamine and liquid diene rubber, which becomes a polymer composition forming a gel or rubber. Therefore, it can become a sealing material composition that provides shapeability and flexibility, and can be tightly bonded by pressing with a small load when it is pasted on a substrate with unevenness, and can be easily bonded to a concave portion.
密封材組合物係可構成:上述液狀組合物係相對於上述多元胺100質量份,含有上述液狀二烯系橡膠100~2000質量份。因為上述液狀組合物係相對於上述多元胺合計100質量份,含有上述液狀二烯系橡膠100~2000質量份,因而能成為優異定形性的密封材組合物。The sealing material composition may be configured such that the liquid composition contains 100 to 2000 parts by mass of the liquid diene rubber relative to 100 parts by mass of the polyamine. Since the liquid composition contains 100 to 2,000 parts by mass of the liquid diene rubber relative to 100 parts by mass of the polyamine in total, it can be a sealing material composition excellent in shape fixability.
再者,密封材係由上述任一密封材組合物的光硬化體構成。因為密封材係上述任一密封材組合物的光硬化體,因而該密封材亦具有柔軟性,包括適當地接著性。所以,本發明的密封材係對受黏體具優異氣密性、並具優異密封效果。換言之,因為密封材組合物柔軟,因而僅需要形成片狀的密封材組合物壓接於密封的電子元件,便可埋藏該等電子元件的凹凸。又,即便覆蓋較大電子元件的情況,仍可使密封材組合物一邊伸長一邊沿電子元件表面進行密接,便能覆蓋電子元件。Furthermore, the sealing material is composed of a photocurable body of any one of the above-mentioned sealing material compositions. Since the sealing material is a light-hardening body of any of the above-mentioned sealing material compositions, the sealing material also has flexibility, including proper adhesiveness. Therefore, the sealing material of the present invention has excellent airtightness and excellent sealing effect on the adherend. In other words, since the sealing material composition is soft, it is only necessary to form the sheet-shaped sealing material composition to be pressed and bonded to the sealed electronic components to bury the unevenness of the electronic components. Moreover, even when covering a relatively large electronic component, the sealing material composition can adhere|attach closely along the surface of an electronic component while elongating, and can cover an electronic component.
再者,密封材的儲存彈性模數係0.7~5.4MPa。因為儲存彈性模數係0.7~5.4MPa,因而可成為強度大、可撓性亦優異的密封材。Furthermore, the storage elastic modulus of the sealing material is 0.7~5.4MPa. Because the storage elastic modulus is 0.7~5.4MPa, it can be a sealing material with high strength and excellent flexibility.
上述本發明的電子基板係利用上述任一密封材將電子元件予以密封。因為上述本發明的電子基板係利用上述任一密封材進行電子元件的密封,因而成為適當保護電子元件免受水分與異物等影響的電子基板。In the above-mentioned electronic substrate of the present invention, electronic components are sealed with any one of the above-mentioned sealing materials. The electronic substrate of the present invention is an electronic substrate that properly protects the electronic components from moisture, foreign matter, etc., because the electronic components are sealed with any of the above-mentioned sealing materials.
上述本發明的電子基板,其中,上述電子元件高度T2 相對於密封材厚度T1 係T1 >T2 ,且埋藏上述電子元件凹凸的密封材表面係略平滑。因為上述本發明的電子基板,係上述電子元件高度T2 相對於密封材厚度T1 成為T1 >T2 ,且埋藏上述電子元件凹凸的密封材表面呈略平滑,因而即便具複數不同高度電子元件的電子基板,仍可由密封材覆蓋其表面形成略平滑的平面。所以,不僅能將該等電子元件隔離外氣進行密封,且可穩定地保持。In the above-mentioned electronic substrate of the present invention, the height T 2 of the electronic component relative to the thickness T 1 of the sealing material is T 1 > T 2 , and the surface of the sealing material embedding the unevenness of the electronic component is slightly smooth. In the electronic substrate of the present invention, the height T 2 of the electronic component is T 1 > T 2 relative to the thickness T 1 of the sealing material, and the surface of the sealing material embedding the unevenness of the electronic component is slightly smooth, so even if there are multiple electronic components with different heights, The electronic substrate of the component can still be covered with a sealing material to form a slightly smooth plane. Therefore, not only can the electronic components be sealed from the outside air, but also can be stably maintained.
上述本發明的電子基板,其中,上述電子元件高度T2 相對於密封材厚度T1 係設為T1 ≦T2 ,且上述密封材沿上述電子元件的外面密接。因為上述本發明係上述電子元件高度T2 相對於密封材厚度T1 設為T1 ≦T2 ,且上述密封材沿上述電子元件的外面密接,因而即便具有複數不同高度電子元件的電子基板,仍可由密封材至少覆蓋側面。所以,能密封該等電子元件的側面並穩定地保持。In the above-mentioned electronic substrate of the present invention, the height T 2 of the electronic component is set to T 1 ≦ T 2 with respect to the thickness T 1 of the sealing material, and the sealing material is in close contact with the outer surface of the electronic component. In the present invention described above, the height T 2 of the electronic component is set to T 1 ≦ T 2 with respect to the thickness T 1 of the sealing material, and the sealing material is in close contact with the outer surface of the electronic component, so even if the electronic substrate has a plurality of electronic components with different heights, Still, at least the sides can be covered by the sealant. Therefore, the side surfaces of the electronic components can be sealed and held stably.
上述本發明的電子基板係包括有儲存彈性模數0.7~50MPa的可撓性基材。因為上述本發明的電子基板係包括有儲存彈性模數0.7~50MPa的可撓性基材,因而藉由上述密封材與該可撓性基材進行積層,便可防止密封材過度伸長,使密封材不易破損的電子基板。The above-mentioned electronic substrate of the present invention includes a flexible base material with a storage elastic modulus of 0.7-50 MPa. Because the above-mentioned electronic substrate of the present invention includes a flexible base material with a storage elastic modulus of 0.7-50 MPa, the sealing material can be prevented from being excessively stretched by laminating the above-mentioned sealing material with the flexible base material, so that the sealing Electronic substrates whose materials are not easily damaged.
根據本發明的密封材組合物與密封材,具有定形性與柔軟性,且處置性優異。又,根據本發明的電子基板,可成為能適當保護電子元件免受水分與異物等影響的電子基板。According to the sealing material composition and sealing material of the present invention, they have shape fixability and flexibility, and are excellent in handling properties. Also, according to the electronic substrate of the present invention, it is possible to appropriately protect electronic components from moisture, foreign substances, and the like.
針對本發明的密封材組合物及其硬化體的密封材,根據實施形態進行詳細說明。相關各實施形態中重複的材料、材質、製造方法、作用效果、機能等,將省略重複說明。The sealing material composition and the sealing material of the hardened|cured body of this invention are demonstrated in detail based on embodiment. Repeated descriptions of materials, materials, manufacturing methods, effects, functions, etc. that are repeated in the respective embodiments will be omitted.
<密封材組合物><Sealing Material Composition>
本發明的密封材組合物係黏貼於配置有電子元件的電子基板(亦稱「基板」)等之上,經壓接而覆蓋電子元件且密接後,照射光使硬化而成為密封材,提高對電子元件的接著性,保護電子元件免受水分與異物等的影響。The sealing material composition of the present invention is pasted on an electronic substrate (also referred to as "substrate") on which electronic components are arranged, and after being crimped to cover the electronic components and closely bonded, it is irradiated with light to harden to become a sealing material, which improves the resistance to heat. The adhesiveness of electronic components protects electronic components from moisture and foreign matter.
(1)第1實施形態:(1) The first embodiment:
第1實施形態的密封材組合物係將以:具2個以上環氧基的環氧化合物、多元胺、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑為必需成分的液狀混合物,施行加熱而獲得的凝膠狀組合物或橡膠狀組合物。以下從該等的成分進行說明。The sealing material composition of the first embodiment is based on: an epoxy compound having two or more epoxy groups, a polyamine, a liquid diene having a reactive group to an epoxy group and a (meth)acryl group. It is a gel-like composition or a rubber-like composition obtained by heating a liquid mixture of rubber and a photopolymerization initiator as essential components. Hereinafter, it demonstrates from these components.
具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠:Liquid diene rubber with epoxy-reactive groups and (meth)acryl groups:
具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠(以下亦簡稱「液狀二烯系橡膠」),係含於密封材組合物中的光硬化成分,對密封材賦予橡膠彈性(柔軟性)、低透濕性、防水性、以及對受黏體密接性的成分。又,具有提升密封材機械強度、提高密封材伸縮性的效果。 Liquid diene rubber with epoxy-reactive groups and (meth)acryl groups (hereinafter also referred to as "liquid diene rubber") is a light-curing component contained in the sealing material composition , A component that imparts rubber elasticity (softness), low moisture permeability, water resistance, and adhesiveness to an adherend to the sealing material. Moreover, it has the effect of improving the mechanical strength of a sealing material, and improving the stretchability of a sealing material.
具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠,不僅單一分子內具有對環氧基屬反應性基、與(甲基)丙烯醯基二者的情況,亦可形成:具有對環氧基屬反應性基、但未具(甲基)丙烯醯基的液狀二烯系橡膠,以及具有(甲基)丙烯醯基,但未具對環氧基屬反應性基的液狀二烯系橡膠之混合物。所以,上述液狀二烯系橡膠係只要混合物的液狀二烯系橡膠中,具有對環氧基屬反應性基與(甲基)丙烯醯基便可。 Liquid diene-based rubber with epoxy-reactive groups and (meth)acryl groups not only has both epoxy-reactive groups and (meth)acryl groups in a single molecule In this case, it can also be formed: liquid diene rubber with reactive groups to epoxy groups but no (meth)acryl groups, and liquid diene rubbers with (meth)acryl groups but no epoxy groups A mixture of liquid diene rubbers with reactive groups. Therefore, the above-mentioned liquid diene rubber system only needs to have epoxy-reactive groups and (meth)acryl groups in the liquid diene rubber in the mixture.
液狀二烯系橡膠係常溫下呈液狀,在密封材組合物中,其中一部分係與具2個以上環氧基的環氧化合物或多元胺形成反應生成物,且未反應的液狀二烯系橡膠係由該反應生成物及屬於環氧樹脂硬化體的基質所保持。 Liquid diene-based rubber is liquid at room temperature. In the sealant composition, part of it forms a reaction product with an epoxy compound or polyamine having two or more epoxy groups, and the unreacted liquid di The ethylenic rubber is held by the reaction product and a matrix that is a hardened epoxy resin.
液狀二烯系橡膠的黏度以1~1000Pa‧s為佳。若為1Pa‧s以下的情況,交聯構造便形成三次元式過密,有導致硬化後的密封材變脆之可能性。另一方面,若為1000Pa‧s以上,則會有對受黏體的接著力降低之可能性。 The viscosity of liquid diene rubber is preferably 1~1000Pa‧s. If it is less than 1Pa‧s, the cross-linked structure will form a three-dimensional overdense, which may cause the hardened sealing material to become brittle. On the other hand, if it is more than 1000 Pa‧s, the adhesive force to the adherend may decrease.
液狀二烯系橡膠1分子中所含的(甲基)丙烯醯基數,以2~3為佳。若官能基數為1的情況,則交聯構造不發達,有導致密封材強度降低的可能性。另一方面,若官能基數為4以上,則因交聯構造形成三次元式過密,因而會有密封材變脆的可能性。 The number of (meth)acryl groups contained in one molecule of the liquid diene rubber is preferably 2-3. When the number of functional groups is 1, the crosslinked structure is not developed, which may lead to a decrease in the strength of the sealing material. On the other hand, when the number of functional groups is 4 or more, the three-dimensional formula is too dense due to the crosslinked structure, and thus the sealing material may become brittle.
對環氧基屬反應性基係可例示如:酸酐基、羧基、羥基、胺基、醯亞胺基、咪唑基、巰基,但就從與環氧基的反應性適度、材料取得性佳的觀點,以羧基及酸酐基為佳。 Reactive groups to epoxy groups can be exemplified such as: acid anhydride group, carboxyl group, hydroxyl group, amine group, imide group, imidazole group, mercapto group, but only those with moderate reactivity with epoxy group and good material availability From a viewpoint, carboxyl groups and acid anhydride groups are preferred.
液狀二烯系橡膠係單獨硬化時,儲存彈性模數E'成為0.01~10MPa的成分為佳。若儲存彈性模數為0.01MPa以下的情況,密封材的強韌性變為極弱,會有無法充分保護密封對象的可能性。若儲存彈性模數為10MPa以上,則會有密封材變硬達必要以上的可能性。When the liquid diene rubber is cured alone, the storage elastic modulus E' is preferably a component of 0.01 to 10 MPa. When the storage elastic modulus is 0.01 MPa or less, the strength and toughness of the sealing material become extremely weak, and there is a possibility that the sealing object cannot be sufficiently protected. When the storage elastic modulus is 10 MPa or more, the sealing material may harden more than necessary.
另外,液狀二烯系橡膠的具體例係可例示如:液狀聚異戊二烯、液狀聚丁二烯、液狀聚異丁烯等。In addition, specific examples of the liquid diene rubber include liquid polyisoprene, liquid polybutadiene, and liquid polyisobutylene.
具2個以上環氧基的環氧化合物:Epoxy compounds with more than 2 epoxy groups:
第1實施形態的密封材組合物係以具2個以上環氧基的環氧化合物為必要原材料形成,在密封材組合物中,主要係含有:由具2個以上環氧基的環氧化合物與液狀二烯系橡膠的反應生成物、以及由具2個以上環氧基的環氧化合物與多元胺的反應生成物。又,當更進一步含有後述環氧樹脂的硬化劑時,亦可含有由具2個以上環氧基的環氧化合物、與環氧樹脂之硬化劑進行反應的環氧樹脂硬化體。亦可含有具未反應環氧基的環氧成分。The sealing material composition of the first embodiment is formed with an epoxy compound having two or more epoxy groups as an essential raw material, and the sealing material composition mainly contains: an epoxy compound having two or more epoxy groups A reaction product with liquid diene rubber, and a reaction product of an epoxy compound having two or more epoxy groups and a polyamine. In addition, when a curing agent for an epoxy resin described later is further included, an epoxy resin cured product that reacts with an epoxy compound having two or more epoxy groups and a curing agent for an epoxy resin may be included. An epoxy component having unreacted epoxy groups may also be contained.
具2個以上環氧基的環氧化合物係可使用1分子中具有2個以上環氧基的環氧單體及寡聚物。又,若使用分子其中一部分含有例如:聚乙二醇骨架、聚丙二醇骨架、聚醚骨架、胺酯骨架、聚丁二烯骨架、腈橡膠骨架等柔軟骨架,便可使密封材組合物的硬度更加柔軟,故為佳。The epoxy compound system which has 2 or more epoxy groups can use the epoxy monomer and oligomer which have 2 or more epoxy groups in 1 molecule. Also, if some of the molecules used contain soft skeletons such as polyethylene glycol skeleton, polypropylene glycol skeleton, polyether skeleton, urethane skeleton, polybutadiene skeleton, nitrile rubber skeleton, etc., the hardness of the sealing material composition can be increased. It is softer, so it is better.
上述具2個以上環氧基的環氧化合物具體係可舉例如:雙酚A型環氧樹脂、雙酚F型環氧樹脂、酚‧酚醛型環氧樹脂、甲酚‧酚醛型環氧樹脂、縮水甘油胺型環氧樹脂、萘型環氧樹脂、三酚烷烴型環氧樹脂、聯苯型環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等。Specific examples of the above-mentioned epoxy compounds with more than two epoxy groups are: bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol‧novolac type epoxy resin, cresol‧novolac type epoxy resin , glycidylamine epoxy resin, naphthalene epoxy resin, triphenol alkane epoxy resin, biphenyl epoxy resin, alicyclic epoxy resin, aliphatic epoxy resin, etc.
再者,具柔軟骨架的環氧樹脂係可舉例如:使雙酚A等芳香族二羥化合物、與例如環氧乙烷、環氧丙烷等環氧烷進行反應,而合成具聚伸烷基二醇骨架的化合物,再將具聚伸烷基二醇骨架的化合物末端更進一步施行環氧化,而獲得的「由芳香族二羥化合物與聚伸烷基二醇鍵結,末端具有環氧基的環氧化合物」;將丙二醇、丁二醇等烷烴二醇或二乙二醇、聚丙二醇等聚伸烷基二醇進行環氧化,更進一步與雙酚A等芳香族二羥化合物進行反應,再將生成物進行環氧化而獲得的「由烷烴二醇或聚伸烷基二醇與芳香族二羥化合物鍵結,末端具有環氧基的環氧化合物」;將脂肪族、芳香族烴化合物、丙二醇、丁二醇等烷烴二醇、或二乙二醇、聚丙二醇等聚伸烷基二醇施行二乙烯醚化,更進一步與雙酚A等芳香族二羥化合物進行反應,再將生成物進行環氧化而獲得的「由脂肪族骨架、芳香族骨架、或烷烴二醇、聚伸烷基二醇、與芳香族二羥化合物鍵結,末端具有環氧基的環氧化合物」;由二聚酸或癸二酸等脂肪族二羧酸、與雙酚A環氧樹脂、其他環氧化劑進行反應,而獲得的「具脂肪族骨架之環氧化合物」;將環氧丙烷等聚伸烷基二醇的末端施行環氧化而獲得的「含有末端具環氧基之聚伸烷基二醇構造的環氧化合物」等。Furthermore, the epoxy resin system with a soft skeleton can be exemplified by reacting aromatic dihydroxy compounds such as bisphenol A with alkylene oxides such as ethylene oxide and propylene oxide to synthesize polyalkylene resins. Compounds with a diol skeleton, and then further epoxidized the end of the compound with a polyalkylene glycol skeleton, and the obtained "aromatic dihydroxy compound and polyalkylene glycol are bonded, with an epoxy group at the end Epoxy compounds such as propylene glycol and butanediol or polyalkylene glycols such as diethylene glycol and polypropylene glycol are epoxidized, and further reacted with aromatic dihydroxy compounds such as bisphenol A, Then epoxidize the product to obtain "an epoxy compound that is bonded to an alkanediol or polyalkylene glycol and an aromatic dihydroxy compound and has an epoxy group at the end"; aliphatic and aromatic hydrocarbon compounds , propylene glycol, butanediol and other alkanediols, or polyalkylene glycols such as diethylene glycol and polypropylene glycol, carry out divinyl etherification, and further react with aromatic dihydroxy compounds such as bisphenol A, and then generate "An epoxy compound with an epoxy group at the end that is bonded to an aliphatic skeleton, an aromatic skeleton, or an alkane diol, polyalkylene glycol, and an aromatic dihydroxy compound" obtained by epoxidizing a substance; Aliphatic dicarboxylic acids such as dimer acid or sebacic acid react with bisphenol A epoxy resin and other epoxides to obtain "epoxy compounds with aliphatic skeleton"; polyalkylene oxides such as propylene oxide "An epoxy compound having a polyalkylene glycol structure with an epoxy group at the end" obtained by epoxidizing the end of a diol.
該等之中,就從改善硬化後的柔軟性與脆度的觀點,最好係使用由脂肪族骨架、芳香族骨架、或烷烴二醇或聚伸烷基二醇、與芳香族二羥化合物鍵結,末端具有環氧基的環氧化合物。Among them, from the viewpoint of improving the softness and brittleness after hardening, it is preferable to use an aliphatic skeleton, an aromatic skeleton, or an alkanediol or polyalkylene glycol, and an aromatic dihydroxy compound. Bonding, an epoxy compound with an epoxy group at the end.
該等具2個以上環氧基的環氧化合物係可單獨使用、亦可組合使用二種以上。又,上述具2個以上環氧基的環氧化合物在常溫下係可為液態、亦可為固態。另外,本發明中稱「常溫」的情況係指25℃狀態。These epoxy compounds having two or more epoxy groups may be used alone or in combination of two or more. In addition, the epoxy compound having two or more epoxy groups may be liquid or solid at normal temperature. In addition, the case of "normal temperature" in this invention means the state of 25 degreeC.
多元胺:Polyamine:
第1實施形態的密封材組合物係以多元胺為必要原材料形成,在密封材組合物中主要含有:由多元胺與液狀二烯系橡膠的反應生成物、及由多元胺與具2個以上環氧基的環氧化合物的反應生成物。又,多元胺針對具2個以上環氧基的環氧化合物而言,係屬於一般的硬化劑,亦會含於由具2個以上環氧基的環氧化合物與多元胺進行反應的環氧樹脂硬化體之骨架中。亦可含有未反應的多元胺成分。The sealing material composition of the first embodiment is formed using polyamine as an essential raw material, and the sealing material composition mainly contains: a reaction product of polyamine and liquid diene rubber; The reaction product of the epoxy compound of the above epoxy group. In addition, polyamines are general hardeners for epoxy compounds with more than two epoxy groups, and are also contained in epoxy compounds that react with epoxy compounds with more than two epoxy groups and polyamines. In the skeleton of the resin hardened body. Unreacted polyamine components may also be contained.
本發明中,所謂「多元胺」係指至少分子量超過100,且含有2以上胺基的化合物。例如:脂肪族多元胺、聚醚多元胺類、脂環式胺類、芳香族胺、聚醯胺基胺、胺加成物等。In the present invention, "polyamine" refers to a compound having at least a molecular weight exceeding 100 and containing two or more amino groups. For example: aliphatic polyamines, polyether polyamines, alicyclic amines, aromatic amines, polyamidoamines, amine adducts, etc.
多元胺係可為液狀、亦可為固態,因為含有密封材組合物必要成分的具2個以上環氧基之環氧化合物,因而最好使用所謂的潛在性硬化劑、與所謂的多元胺為佳。理由係若使用潛在性硬化劑,則在混合後不會馬上硬化,因而可抑制在具2個以上環氧基的環氧化合物、及液狀二烯系橡膠進行混合時出現黏度上升。由密封材組合物硬化而成的密封材,係保護受黏體免受水與水蒸氣的影響,因而若密封材中有存在氣泡,則會導致密封材的特性惡化。所以,在密封材組合物的製造過程中需要除去氣泡,但若原材料剛混合後出現黏度急遽上升時,便會有較難除去氣泡的可能性。然而,若能抑制製造時出現黏度上升,則密封材中的氣泡亦可確實脫泡,因而若使用潛在性硬化劑,便可防止因氣泡所造成的特性惡化情形。The polyamine system can be liquid or solid, because it contains an epoxy compound with two or more epoxy groups that is an essential component of the sealing material composition, so it is best to use the so-called latent hardener and the so-called polyamine better. The reason is that if a latent hardener is used, it will not harden immediately after mixing, so it can suppress the increase in viscosity when mixing an epoxy compound having two or more epoxy groups and a liquid diene rubber. The sealing material hardened by the sealing material composition protects the sticky body from the influence of water and water vapor. Therefore, if there are air bubbles in the sealing material, the properties of the sealing material will be deteriorated. Therefore, air bubbles need to be removed during the manufacturing process of the sealing material composition, but if the viscosity of the raw materials rises sharply immediately after mixing, it may be difficult to remove the air bubbles. However, if the increase in viscosity during manufacturing can be suppressed, the air bubbles in the sealing material can also be reliably degassed. Therefore, if a latent hardener is used, the deterioration of properties caused by air bubbles can be prevented.
上述潛在性硬化劑一例係可例示如:在常溫下呈固態,但具有經依既定溫度熔融便會活化的性質。上述多元胺中,係以60℃~120℃範圍進行活化的芳香族胺、胺加成物為佳。An example of the above-mentioned latent curing agent can be exemplified: it is solid at normal temperature, but has the property of being activated when melted at a predetermined temperature. Among the above-mentioned polyamines, aromatic amines and amine adducts activated at 60°C to 120°C are preferred.
脂肪族胺類係可舉例如:己二胺、2,5-二甲基己二胺、三甲基己二胺、二伸乙三胺、亞胺基雙丙胺、雙(六亞甲基)三胺、三伸乙四胺、四伸乙五胺、五伸乙六胺、N-羥基乙基伸乙二胺、四(羥乙基)伸乙二胺等。Examples of aliphatic amines include hexamethylenediamine, 2,5-dimethylhexamethylenediamine, trimethylhexamethylenediamine, diethylenetriamine, iminobispropylamine, bis(hexamethylene) Triamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, N-hydroxyethylethylenediamine, tetrakis(hydroxyethyl)ethylenediamine, and the like.
聚醚多元胺類係可舉例如:三乙二醇二胺、四乙二醇二胺、二乙二醇雙(丙胺)、聚氧丙烯二胺、聚氧丙烯三胺類等。脂環式胺類係可舉例如:異佛爾酮二胺、稠四苯二胺、N-胺基乙基哌、雙(4-胺基-3-甲基二環己基)甲烷、雙(胺基甲基)環己烷、3,9-雙(3-胺基丙基)2,4,8,10-四螺(5,5)十一烷、降烯二胺等。Examples of polyether polyamines include triethylene glycol diamine, tetraethylene glycol diamine, diethylene glycol bis(propylamine), polyoxypropylene diamine, polyoxypropylene triamines, and the like. Alicyclic amines can be exemplified for example: isophorone diamine, condensed tetraphenyl diamine, N-aminoethylpiperidine, bis(4-amino-3-methyldicyclohexyl)methane, bis (Aminomethyl)cyclohexane, 3,9-bis(3-aminopropyl)2,4,8,10-tetraspiro(5,5)undecane, nor-alkenediamine, etc.
芳香族胺類係可舉例如:四氯對二甲苯二胺、間二甲苯二胺、對二甲苯二胺、間伸苯二胺、鄰伸苯二胺、對伸苯二胺、2,4-二胺基茴香醚、2,4-甲苯二胺、2,4-二胺基二苯甲烷、4,4'-二胺基二苯甲烷、4,4'-二胺基-1,2-二苯乙烷、2,4-二胺基二苯碸、4,4'-二胺基二苯碸、間胺基酚、間胺基苄胺、苄基二甲胺、2-(二甲胺基甲基)酚、三乙醇胺、甲基苄胺、α-(間胺基苯基)乙胺、α-(對胺基苯基)乙胺、二胺基二乙基二甲基二苯甲烷、α,α'-雙(4-胺基苯基)-對二異丙基苯等。Examples of aromatic amines include tetrachloro-p-xylylenediamine, m-xylylenediamine, p-xylylenediamine, m-phenylenediamine, o-phenylenediamine, p-phenylenediamine, 2,4 -Diaminoanisole, 2,4-toluenediamine, 2,4-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 4,4'-diamino-1,2 -diphenylethane, 2,4-diaminodiphenylamine, 4,4'-diaminodiphenylamine, m-aminophenol, m-aminobenzylamine, benzyldimethylamine, 2-(diaminobenzylamine, Methylaminomethyl)phenol, triethanolamine, methylbenzylamine, α-(m-aminophenyl)ethylamine, α-(p-aminophenyl)ethylamine, diaminodiethyldimethyldi Benzene, α,α'-bis(4-aminophenyl)-p-diisopropylbenzene, etc.
上述具體例中,若考慮與其他原材料間之相溶性及密封材柔軟性,最好使用脂肪族胺類、聚醚多元胺類、脂環式胺類。Among the above specific examples, aliphatic amines, polyether polyamines, and alicyclic amines are preferably used in consideration of compatibility with other raw materials and flexibility of sealing materials.
具2個以上環氧基的環氧化合物、與多元胺的合計含有量,在密封材組合物與密封材中,含有5~50質量%為佳。若為5質量%以下,會有密封材組合物無法具既定定形性的可能性。另一方面,若為50質量%以上,則會有密封材過硬的可能性。又,因為屬於光硬化成分的液狀二烯系橡膠含有量相對性減少,因而會有密接性降低的可能性。另外,當更進一步含有任意成分之後述環氧樹脂的硬化劑時,除具2個以上環氧基的環氧化合物與多元胺之外,包括該環氧樹脂硬化劑在內的合計含有量,在密封材組合物及密封材中,含有5~50質量%為佳。理由同上述。The total content of the epoxy compound having two or more epoxy groups and the polyamine is preferably 5 to 50% by mass in the sealing material composition and sealing material. If it is 5 mass % or less, there exists a possibility that a sealing material composition may not have predetermined shapeability. On the other hand, if it is 50% by mass or more, the sealing material may be too hard. Also, since the content of the liquid diene rubber which is a photocurable component is relatively reduced, there is a possibility that the adhesiveness may be lowered. In addition, when the curing agent for the epoxy resin described below is further included as an optional component, the total content including the epoxy resin curing agent, in addition to the epoxy compound having two or more epoxy groups and the polyamine, is In the sealing material composition and sealing material, it is preferable to contain 5-50 mass %. The reason is the same as above.
再者,相對於具2個以上環氧基的環氧化合物、與多元胺的合計100質量份,液狀二烯系橡膠的摻合量係以100~2000質量份為佳、以400~1600質量份更佳。若液狀二烯系橡膠為100質量以下,則密封材組合物與密封材會有變硬的可能性。且,會有密封材之密接性降低的可能性。另一方面,若液狀二烯系橡膠為2000質量份以上,則會損及密封材組合物的定形性,黏貼作業困難等損及處置性的可能性。Furthermore, with respect to a total of 100 parts by mass of the epoxy compound having two or more epoxy groups and the polyamine, the blending amount of the liquid diene rubber is preferably 100 to 2000 parts by mass, and 400 to 1600 parts by mass. Quality parts are better. When the liquid diene rubber is 100% by mass or less, the sealing material composition and the sealing material may become hard. And there is a possibility that the adhesiveness of a sealing material may fall. On the other hand, if the amount of the liquid diene rubber is 2000 parts by mass or more, the settability of the sealing material composition may be impaired, and handling may be impaired, such as difficulty in pasting.
由具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物、由具2個以上環氧基的環氧化合物、與多元胺的反應生成物:Reaction product of epoxy compound with two or more epoxy groups and liquid diene rubber, reaction product of epoxy compound with two or more epoxy groups and polyamine:
在密封材組合物中,如上述,含有:具2個以上環氧基的環氧化合物與液狀二烯系橡膠的反應生成物。該反應生成物詳言之,由液狀二烯系橡膠所包括對環氧基屬反應性基、與環氧基進行反應而生成者。又,除此之外,尚亦含有:由具2個以上環氧基的環氧化合物、與多元胺的反應生成物。又,若液狀二烯系橡膠所具有的對環氧基屬反應性基係羧基之情況,亦含有多元胺、與具(甲基)丙烯醯基與羧基之液狀二烯系橡膠的反應生成物。As mentioned above, the sealing material composition contains the reaction product of the epoxy compound which has 2 or more epoxy groups, and a liquid diene rubber. Specifically, the reaction product is produced by reacting epoxy group-reactive groups included in the liquid diene rubber. In addition, it also includes a reaction product of an epoxy compound having two or more epoxy groups and a polyamine. In addition, if the liquid diene rubber has a carboxyl group reactive to the epoxy group, it also contains polyamines, and the reaction of the liquid diene rubber with (meth)acryl and carboxyl groups. product.
具2個以上環氧基的環氧化合物與液狀二烯系橡膠的反應生成物、多元胺與液狀二烯系橡膠的反應生成物、以及具2個以上環氧基的環氧化合物與多元胺的反應生成物會形成共價鍵、或形成離子間相互作用、或形成其他相互作用。即,液狀二烯系橡膠本身呈液狀,若大量含有,則會有損及密封材組合物定形性的可能性,藉由形成反應生成物,便會減少液狀二烯系橡膠的含有量,且增加保持其的反應性生成物,判斷會對密封材組合物賦予定形性,且維持適度柔軟度。Reaction products of epoxy compounds having two or more epoxy groups and liquid diene rubber, reaction products of polyamines and liquid diene rubber, and epoxy compounds having two or more epoxy groups and The reaction product of the polyamine forms a covalent bond, ionic interaction, or other interaction. That is, the liquid diene rubber itself is liquid, and if it is contained in a large amount, it may impair the settability of the sealing material composition, and the content of the liquid diene rubber can be reduced by forming a reaction product. Amount, and increase the reactive product that maintains it, it is judged that the sealing material composition will impart shapeability and maintain appropriate softness.
再者,該等的反應生成物相較於反應前的各成分之下,呈相對性高黏度、或呈固態。所以,具體而言,拉伸斷裂伸長大幅提升,當延伸密封材組合物時,不易粉碎。所以,將平坦的密封材組合物黏貼於具凹凸的密封對象時,沿凹凸進行延伸的部分不易斷裂,可抑制因密封材斷裂造成的不良情況發生,而此現象換言之,可適用於較大凹凸的密封對象。Furthermore, these reaction products are relatively high in viscosity or solid in comparison with the components before the reaction. Therefore, specifically, the tensile elongation at break is significantly improved, and when the sealing material composition is stretched, it is less likely to be pulverized. Therefore, when the flat sealing material composition is pasted on a sealing object with unevenness, the part extending along the unevenness is not easy to break, which can suppress the occurrence of adverse conditions caused by the fracture of the sealing material. In other words, this phenomenon can be applied to larger unevenness. The sealed object.
若針對反應生成物個別觀之,當含有具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物時,相關動態黏彈性測定的溫度特性,將成為儲存彈性模數的溫度變化小、定形性優異、具耐熱性的密封材組合物。另一方面,當利用多元胺與液狀二烯系橡膠的反應生成物而具有定形性的情況,成為利用動態黏彈性測定所測定得儲存彈性模數,隨溫度提高而明顯降低之優異熱可塑性的密封材組合物,若提高溫度,便可獲得柔軟性增加的密封材組合物。此種密封材組合物係當受黏對象具有微細凹凸時,藉由輔助性加熱,便可使密封材組合物密接至凹凸的角落。而,該二項特徵係藉由變更具2個以上環氧基的環氧化合物與多元胺二者的比例,便可調整。If the reaction products are viewed individually, when the reaction products of epoxy compounds with more than two epoxy groups and liquid diene rubber are included, the temperature characteristics of the relevant dynamic viscoelasticity measurement will become the storage elastic modulus. A heat-resistant sealing material composition with small temperature change and excellent settability. On the other hand, when the reaction product of polyamine and liquid diene rubber has settability, it becomes excellent thermoplasticity in which the storage elastic modulus measured by the dynamic viscoelasticity measurement decreases significantly as the temperature increases. If the temperature is increased, the sealing material composition with increased flexibility can be obtained. This kind of sealing material composition is that when the object to be adhered has fine unevenness, the sealing material composition can be tightly adhered to the corners of the unevenness by auxiliary heating. However, the two features can be adjusted by changing the ratio of the epoxy compound having two or more epoxy groups and the polyamine.
另外,當由液狀二烯系橡膠的(甲基)丙烯醯基與多元胺的胺基產生反應而形成反應生成物時,若全部的(甲基)丙烯醯基均參與反應,便會有密封材組合物的光反應性喪失之可能性,但經發明者等深入鑽研,結果確認到即便過剩添加多元胺的情況,仍可使未反應的(甲基)丙烯醯基殘存,不會發現到有因多元胺與液狀二烯系橡膠的反應生成物生成,所造成密封材組合物之光硬化不良情況發生。In addition, when the (meth)acryl group of the liquid diene rubber reacts with the amine group of the polyamine to form a reaction product, if all the (meth)acryl groups participate in the reaction, there will be The possibility of loss of the photoreactivity of the sealing material composition, but after intensive research by the inventors, it was confirmed that even if an excessive amount of polyamine was added, unreacted (meth)acryl groups could still remain, and it would not be found The photocuring failure of the sealing material composition may occur due to the formation of the reaction product of the polyamine and the liquid diene rubber.
光自由基聚合起始劑:Photoradical polymerization initiator:
光自由基聚合起始劑係使液狀二烯系橡膠進行光反應而硬化者。具體係可使用例如:二苯基酮系、氧硫 系、苯乙酮系、醯化膦系等光聚合起始劑。光自由基聚合起始劑的摻合量,相對於液狀二烯系橡膠的摻合量100重量份,係以0.1~10重量份為佳、1~8重量份更佳。The photoradical polymerization initiator is one that causes liquid diene rubber to react with light to harden it. Specific systems can be used such as: benzophenone series, oxygen sulfur series, acetophenone series, phosphine series and other photopolymerization initiators. The blending amount of the photoradical polymerization initiator is preferably 0.1 to 10 parts by weight, more preferably 1 to 8 parts by weight, based on 100 parts by weight of the liquid diene rubber.
其他成分:Other ingredients:
亦可更進一步含有未具(甲基)丙烯醯基、但具對環氧基屬反應性基的液狀二烯系橡膠。若更進一步含有未具(甲基)丙烯醯基、但具對環氧基屬反應性基的液狀二烯系橡膠,便可使密封材組合物的處置性佳,且提高最大拉伸應力,不易因伸長而發生斷裂。所以,可提高覆蓋電子元件的追蹤性,依低荷重便可埋藏電子元件的凹凸、或沿電子元件的表面,不易因密封材伸長而發生缺陷。又,藉由減少源自(甲基)丙烯醯基的交聯密度,便可提高硬化後的伸縮性,可成為針對可撓性基板與伸長基材的較佳密封材。It may further contain a liquid diene rubber that does not have a (meth)acryl group but has a reactive group to an epoxy group. If it further contains a liquid diene rubber that does not have a (meth)acryl group but has a reactive group to an epoxy group, the handling property of the sealing material composition can be improved, and the maximum tensile stress can be increased , not easy to break due to elongation. Therefore, the trackability of the covered electronic components can be improved, and the unevenness of the electronic components can be buried under a low load, or along the surface of the electronic components, and it is difficult to cause defects due to the elongation of the sealing material. In addition, by reducing the crosslinking density derived from (meth)acryl groups, the stretchability after hardening can be improved, and it can become a better sealing material for flexible substrates and elongated substrates.
任意成分的例子係可含有環氧樹脂的硬化劑。為區分屬於上述必要成分的多元胺、與此處所謂環氧樹脂的硬化劑,本說明書及申請專利範圍中稱「環氧樹脂的硬化劑」時,係指除上述多元胺以外,且在與具2個以上環氧基的環氧化合物間能產生硬化反應者。An example of an optional component is a hardener that may contain an epoxy resin. In order to distinguish the polyamines that are the above-mentioned essential components from the so-called hardeners for epoxy resins here, when the term "hardeners for epoxy resins" is referred to in this specification and the scope of the patent application, it refers to other than the above-mentioned polyamines, and other than the above-mentioned polyamines. A hardening reaction between epoxy compounds with two or more epoxy groups.
使具2個以上環氧基的環氧化合物、與環氧樹脂的硬化劑進行熱硬化而獲得的環氧樹脂硬化體,係和2個以上環氧基的環氧化合物與液狀二烯系橡膠的反應生成物、多元胺與液狀二烯系橡膠的反應生成物,一起對密封材組合物與密封材賦予定形性的成分。又,針對提高密封材的低透濕性、防水性亦具有貢獻。當具2個以上環氧基的環氧化合物係使用具柔軟骨架的環氧樹脂時,可提高密封材組合物與密封材的柔軟性。Cured epoxy resin obtained by thermally curing an epoxy compound with two or more epoxy groups and a hardener for epoxy resin, and an epoxy compound with two or more epoxy groups and a liquid diene system The reaction product of rubber, and the reaction product of polyamine and liquid diene rubber are components that impart fixability to the sealant composition and the sealant. In addition, it also contributes to improving the low moisture permeability and water resistance of the sealing material. When the epoxy compound having two or more epoxy groups is an epoxy resin with a soft skeleton, the flexibility of the sealing material composition and the sealing material can be improved.
環氧樹脂的硬化劑係可使用一般所採用的環氧樹脂硬化劑中,除前述多元胺以外者。例如:咪唑系硬化劑、酸酐系硬化劑、酚系硬化劑、聚硫醇系硬化劑、異氰酸酯類、嵌段異氰酸酯等。該等環氧樹脂的硬化劑係可單獨使用、亦可混合使用2種以上。又,環氧樹脂之硬化劑相對於具2個以上環氧基之環氧化合物的摻合比例,係可設為與一般使用為環氧樹脂主劑與硬化劑時相同的摻合比例。As the curing agent for epoxy resin, among the commonly used epoxy resin curing agents, those other than the aforementioned polyamines can be used. For example: imidazole-based hardeners, acid anhydride-based hardeners, phenol-based hardeners, polythiol-based hardeners, isocyanates, blocked isocyanates, etc. These epoxy resin curing agents may be used alone or in combination of two or more. In addition, the blending ratio of the epoxy resin hardener to the epoxy compound having two or more epoxy groups can be set to the same blending ratio as when the epoxy resin main agent and the hardener are generally used.
環氧樹脂的硬化劑含有量,如上述,具2個以上環氧基的環氧化合物、多元胺、以及環氧樹脂硬化劑的合計含量,在密封材組合物與密封材中,係以5~50質量%為佳。若為5質量%以下,會有密封材組合物無法具既定定形性的可能性。另一方面,若超過50質量%,則會有密封材變為過硬的可能性。又,因為相對性減少屬於光硬化成分的液狀二烯系橡膠含有量,因而會有密接性降低的可能性。The hardener content of the epoxy resin, as mentioned above, the total content of the epoxy compound with two or more epoxy groups, the polyamine, and the epoxy resin hardener, in the sealing material composition and the sealing material, is 5 ~50% by mass is preferred. If it is 5 mass % or less, there exists a possibility that a sealing material composition may not have predetermined shapeability. On the other hand, if it exceeds 50% by mass, the sealing material may become too hard. Moreover, since the content of the liquid diene rubber which is a photocurable component is relatively reduced, there exists a possibility that adhesiveness may fall.
除環氧樹脂硬化劑之外,在不偏離本發明主旨範圍內,亦可適當摻合各種添加劑。例如:矽烷偶合劑、聚合終止劑、消泡劑、光安定劑、抗氧化劑、抗靜電劑、聚異戊二烯或聚丁二烯等可塑劑、賦黏劑、硬化促進劑等。例如當會與環氧基產生反應的官能基係酸酐基的情況,為促進反應,上述硬化促進劑最好添加含三級胺的黏土。又,利用例如:二氧化矽、黏土等絕緣性填料;導電性填料、軟磁性體填料及熱傳導性填料等各種填充劑,亦可賦予配合用途的機能。In addition to the epoxy resin hardener, various additives may be appropriately blended within the range not departing from the gist of the present invention. For example: silane coupling agent, polymerization terminator, defoamer, light stabilizer, antioxidant, antistatic agent, plasticizer such as polyisoprene or polybutadiene, tackifier, hardening accelerator, etc. For example, when the functional group that reacts with the epoxy group is an acid anhydride group, it is preferable to add clay containing a tertiary amine to the above-mentioned hardening accelerator to accelerate the reaction. In addition, various fillers such as insulating fillers such as silica and clay, conductive fillers, soft magnetic fillers, and thermally conductive fillers can also be used to provide functions that match the purpose.
(2)第2實施形態:(2) The second embodiment:
第2實施形態的密封材組合物係含有以具2個以上環氧基的環氧化合物、具對環氧基屬反應性基與(甲基)丙烯醯基的液狀二烯系橡膠、以及光聚合起始劑為必要成分,並未含有多元胺。相關該等原材料係同第1實施形態所說明。相關任意成分亦是同第1實施形態,例如可含有環氧樹脂的硬化劑。The sealing material composition of the second embodiment contains an epoxy compound having two or more epoxy groups, a liquid diene rubber having a reactive group to epoxy groups and a (meth)acryl group, and The photopolymerization initiator is an essential component and does not contain polyamine. The relevant raw materials are the same as those described in the first embodiment. The relevant optional components are also the same as those in the first embodiment, for example, a curing agent for epoxy resin may be included.
第2實施形態的密封材組合物亦是具2個以上環氧基的環氧化合物主要含有:具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物。藉由含有此種反應生成物,便可成為優異定形性且具耐熱性的密封材組合物。更具體係可獲得相關動態黏彈性測定的溫度特性,呈儲存彈性模數之溫度變化小的密封材組合物。The sealing material composition of the second embodiment also mainly contains an epoxy compound having two or more epoxy groups and a reaction product of an epoxy compound having two or more epoxy groups and a liquid diene rubber. By containing such a reaction product, it becomes a heat-resistant sealing material composition excellent in shape fixability. The temperature characteristics of the relevant dynamic viscoelasticity measurement can be obtained more systematically, and it is a sealing material composition with a small temperature change of the storage elastic modulus.
具2個以上環氧基的環氧化合物含有量,在密封材組合物與密封材中,係含有5~50質量%為佳。若為5質量%以下,則會有密封材組合物無法具既定定形性的可能性。另一方面,若為50質量%以上,則會有密封材變為過硬的可能性。又,因為相對性減少屬於光硬化成分的液狀二烯系橡膠含有量,因而會有密接性降低的可能性。另外,當任意成分係更進一步含有後述環氧樹脂硬化劑的情況,具2個以上環氧基的環氧化合物、與該環氧樹脂硬化劑的合計含有量,在密封材組合物與密封材中,係含有5~50質量%為佳。理由同上述。The content of the epoxy compound having two or more epoxy groups is preferably 5 to 50% by mass in the sealing material composition and sealing material. If it is 5 mass % or less, there exists a possibility that a sealing material composition may not have predetermined shapeability. On the other hand, if it is 50% by mass or more, the sealing material may become too hard. Moreover, since the content of the liquid diene rubber which is a photocurable component is relatively reduced, there exists a possibility that adhesiveness may fall. In addition, when the optional component system further contains an epoxy resin curing agent described later, the total content of the epoxy compound having two or more epoxy groups and the epoxy resin curing agent is different between the sealing material composition and the sealing material. Among them, it is preferable to contain 5 to 50% by mass. The reason is the same as above.
再者,相對於具2個以上環氧基的環氧化合物100質量份,液狀二烯系橡膠的摻合量係以100~2600質量份為佳、400~1600質量份更佳。若液狀二烯系橡膠為100質量份以下時,會有密封材組合物與密封材變硬的可能性。又,會有密封材之密接性降低的可能性。另一方面,若液狀二烯系橡膠超過2600質量份,則會有損及密封材組合物的定形性、黏貼作業變難等損及處置性的可能性。Furthermore, with respect to 100 parts by mass of the epoxy compound having two or more epoxy groups, the blending amount of the liquid diene rubber is preferably 100-2600 parts by mass, more preferably 400-1600 parts by mass. When the liquid diene rubber is 100 parts by mass or less, the sealing material composition and the sealing material may become hard. Moreover, there exists a possibility that the adhesiveness of a sealing material may fall. On the other hand, when the amount of the liquid diene rubber exceeds 2600 parts by mass, the settability of the sealing material composition may be impaired, and the handling property may be impaired, such as making the sticking operation difficult.
因為本實施形態的密封材組合物並未含有多元胺,因而可達保管安定性提升。又,因為未含有因多元胺與環氧基的反應所造成交聯,因而當硬化形成密封材時,可提升柔軟性與伸縮性。且,密封材組合物的處置性優異。Since the sealing material composition of this embodiment does not contain polyamine, storage stability can be improved. In addition, because it does not contain crosslinking caused by the reaction of polyamines and epoxy groups, when it is hardened to form a sealing material, the flexibility and stretchability can be improved. Furthermore, the sealing material composition is excellent in handling properties.
(3)第3實施形態:(3) The third embodiment:
第3實施形態的密封材組合物係含有以多元胺、具(甲基)丙烯醯基與羧基的液狀二烯系橡膠、及光聚合起始劑為必要成分,且未含具2個以上環氧基的環氧化合物。相關該等原材料係同第1實施形態所說明。任意成分係可設為同第1實施形態,可是即便含有環氧樹脂的硬化劑,但因為未含反應對象的具2個以上環氧基之環氧化合物,因而不易顯現出因含有環氧樹脂硬化劑所造成的特徵。The sealing material composition of the third embodiment contains polyamine, liquid diene rubber with (meth)acryl group and carboxyl group, and photopolymerization initiator as essential components, and does not contain more than two Epoxy-based epoxy compounds. The relevant raw materials are the same as those described in the first embodiment. The optional component system can be set as the same as the first embodiment, but even if it contains a hardener for epoxy resin, it does not contain epoxy compounds with more than 2 epoxy groups that are the reaction object, so it is difficult to show that it is difficult to show that it is caused by containing epoxy resin Characteristics caused by hardeners.
第3實施形態的密封材組合物之多元胺,亦是主要含有多元胺與液狀二烯系橡膠的反應生成物。藉由依此含有反應生成物,便可成為優異熱可塑性的密封材組合物。具體係可獲得相關密封材組合物的溫度特性,由動態黏彈性測定所測定的儲存彈性模數,隨溫度提高而明顯降低的密封材組合物。即,若提高溫度,便可獲得增加柔軟性的密封材組合物。此種密封材組合物係當受黏對象具有微細凹凸時,藉由施行輔助性加熱便可使密封材組合物密接至凹凸的角落。The polyamine of the sealing material composition of the third embodiment also mainly contains the reaction product of the polyamine and the liquid diene rubber. By containing the reaction product in this way, it becomes a sealing material composition excellent in thermoplasticity. Specifically, it is possible to obtain the temperature characteristics of the related sealing material composition, the storage elastic modulus determined by the dynamic viscoelasticity measurement, and the sealing material composition that obviously decreases as the temperature increases. That is, when the temperature is increased, a sealing material composition having increased flexibility can be obtained. This kind of sealing material composition is that when the object to be adhered has fine unevenness, the sealing material composition can be tightly adhered to the corners of the unevenness by applying auxiliary heating.
多元胺的含有量在密封材組合物與密封材中,係含有5~50質量%為佳。若為5質量%以下,會有密封材組合物無法具既定定形性的可能性。另一方面,若為50質量%以上,則會有密封材過硬的可能性。又,因為相對性減少屬於光硬化成分的液狀二烯系橡膠含有量,因而會有密接性降低的可能性。The content of the polyamine is preferably 5 to 50% by mass in the sealing material composition and sealing material. If it is 5 mass % or less, there exists a possibility that a sealing material composition may not have predetermined shapeability. On the other hand, if it is 50% by mass or more, the sealing material may be too hard. Moreover, since the content of the liquid diene rubber which is a photocurable component is relatively reduced, there exists a possibility that adhesiveness may fall.
再者,相對於多元胺100質量份,液狀二烯系橡膠的摻合量係100~2000質量份為佳、400~1600質量份更佳。若液狀二烯系橡膠為100質量份以下,則會有密封材組合物與密封材變硬的可能性。又,會有密封材之密接性降低的可能性。另一方面,若液狀二烯系橡膠為2000質量份以上,會有損及密封材組合物的定形性、黏貼作業變難等損及處置性的可能性。Furthermore, the blending amount of the liquid diene rubber is preferably 100 to 2000 parts by mass, more preferably 400 to 1600 parts by mass, based on 100 parts by mass of the polyamine. When the liquid diene rubber is 100 parts by mass or less, the sealing material composition and the sealing material may become hard. Moreover, there exists a possibility that the adhesiveness of a sealing material may fall. On the other hand, if the amount of the liquid diene rubber is 2000 parts by mass or more, the settability of the sealing material composition may be impaired, and the handling property may be impaired, such as making the sticking operation difficult.
<密封材組合物之製造><Manufacture of sealing material composition>
製造第1實施形態~第3實施形態中任一密封材組合物時,均係準備各實施形態所使用屬於原材料的液狀組合物(以下簡稱「液狀組合物」)。然後,加熱該液狀組合物。When manufacturing any one of the sealing material compositions in the first to third embodiments, a liquid composition (hereinafter referred to as "liquid composition") which is a raw material used in each embodiment is prepared. Then, the liquid composition is heated.
第1實施形態的密封材組合物之情況,生成具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物,再生成屬於具2個以上環氧基的環氧化合物、與多元胺之反應生成物的環氧樹脂硬化體。當更進一步含有環氧樹脂的硬化劑時,便生成屬於具2個以上環氧基的環氧化合物、與環氧樹脂硬化劑之反應生成物的環氧樹脂硬化體。然後,利用該等反應使液狀組合物固化,而獲得固態的密封材組合物。In the case of the sealing material composition of the first embodiment, the reaction product of an epoxy compound having two or more epoxy groups and a liquid diene rubber is produced, and the epoxy compound having two or more epoxy groups is regenerated. A hardened epoxy resin product of a reaction product of a chemical compound or polyamine. When a curing agent for epoxy resin is further contained, a cured epoxy resin body that is a reaction product of an epoxy compound having two or more epoxy groups and an epoxy resin curing agent is produced. Then, the liquid composition is solidified by these reactions, and the solid sealing material composition is obtained.
第2實施形態的密封材組合物之情況,生成具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物。當更進一步含有環氧樹脂的硬化劑時,便生成屬於具2個以上環氧基的環氧化合物、與環氧樹脂硬化劑之反應生成物的環氧樹脂硬化體。然後,利用該等反應使液狀組合物固化,而獲得固態的密封材組合物。In the case of the sealing material composition of the second embodiment, a reaction product of an epoxy compound having two or more epoxy groups and a liquid diene rubber is produced. When a curing agent for epoxy resin is further contained, a cured epoxy resin body that is a reaction product of an epoxy compound having two or more epoxy groups and an epoxy resin curing agent is produced. Then, the liquid composition is solidified by these reactions, and the solid sealing material composition is obtained.
第3實施形態的密封材組合物之情況,生成多元胺與液狀二烯系橡膠的反應生成物。然後,利用該等反應使液狀組合物固化,而獲得固態的密封材組合物。In the case of the sealing material composition of the third embodiment, a reaction product of a polyamine and a liquid diene rubber is produced. Then, the liquid composition is solidified by these reactions, and the solid sealing material composition is obtained.
<密封材組合物之性質><Properties of sealing material composition>
第1實施形態~第3實施形態中之任一密封材組合物均具有既定的定形性。所以,當黏貼於密封對象時,可確實地黏貼於目標範圍內,不會有流出於既定範圍外的可能性。又,該等密封材組合物係可將23℃儲存彈性模數E'設在0.004~0.75MPa範圍內。藉由將儲存彈性模數E'設為0.004~0.75MPa,便呈極柔軟,因而當對密封材組合物施行加壓而密接於電子基板時,利用不會對電子基板賦予過大應力的低荷重,便可柔軟地追蹤電子元件的凹凸。所以,在不會對電子基板施加負荷狀態下,能與電子基板間無間隙地密接確實密封。若為0.004MPa以下的情況,密封材組合物的強度偏弱,當黏貼於具凹凸的密封對象時,會有沿凹凸進行伸長的部分容易斷裂之可能性。另一方面,若為0.75MPa以上,便會呈必要以上的堅硬,導致當將密封材組合物黏貼於密封對象時,會有需要較大壓力的可能性。又,儲存彈性模數E'係設為0.01~0.60MPa範圍為佳。理由係若儲存彈性模數E'達0.01以上,當將密封材組合物從剝離薄膜上剝離時不易變形,且黏貼作業等處置性優異。理由係若儲存彈性模數E'在0.60以下,則可將對電子基板的負荷變為極小。另外,電子基板亦包括樹脂基板、可撓性基板、伸長基板等在內。Any of the sealing material compositions in the first embodiment to the third embodiment has predetermined shape fixability. Therefore, when it is pasted on a sealed object, it can be pasted within the target range without any possibility of flowing out of the predetermined range. In addition, these sealing material compositions can set the 23° C. storage elastic modulus E′ within the range of 0.004-0.75 MPa. By setting the storage elastic modulus E' to 0.004~0.75MPa, it becomes extremely soft, so when the sealing material composition is pressurized and tightly bonded to the electronic substrate, a low load that does not apply excessive stress to the electronic substrate is used , the unevenness of electronic components can be traced softly. Therefore, in a state where no load is applied to the electronic substrate, it can be tightly sealed with the electronic substrate without a gap. If it is less than 0.004MPa, the strength of the sealing material composition is relatively weak, and when it is pasted to a sealing object with unevenness, the part extending along the unevenness may easily break. On the other hand, when it is 0.75 MPa or more, it becomes hard more than necessary, and when affixing a sealing material composition to a sealing object, a large pressure may be required. Also, the storage elastic modulus E' is preferably in the range of 0.01 to 0.60 MPa. The reason is that when the storage elastic modulus E' is 0.01 or more, the sealing material composition is not easily deformed when it is peeled from the release film, and the handling property such as sticking work is excellent. The reason is that if the storage elastic modulus E' is 0.60 or less, the load on the electronic substrate can be minimized. In addition, electronic substrates also include resin substrates, flexible substrates, elongated substrates, and the like.
密封材組合物亦可具有黏著性、亦可未具有,但最好具有既定的黏著性。理由係若密封材組合物具有黏著性,則在將密封材組合物配置於受黏對象之後,不會因振動與衝擊而發生位置偏移情形,可輕易地進行黏貼、密封作業。黏著力並沒有強烈的必要性,但最好具有將密封材組合物配置於受黏對象之後,不會因振動與衝擊而發生位置偏移之程度的黏著性。具體而言,最好具有使密封材組合物,黏貼密接於包括密封材組合物厚度25%高度突起的基板上之後,在30秒鐘左右不會發生間隙程度的黏著性。The sealant composition may or may not have adhesiveness, but preferably has predetermined adhesiveness. The reason is that if the sealant composition has adhesiveness, after the sealant composition is placed on the object to be adhered, there will be no positional displacement due to vibration and impact, and the sticking and sealing operations can be easily performed. Adhesive strength is not strictly necessary, but it is preferable to have adhesiveness to such an extent that the sealing material composition will not be shifted due to vibration and shock when placed behind the object to be adhered. Specifically, it is preferable to have such an adhesiveness that no gap occurs for about 30 seconds after the sealing material composition is adhered to a substrate having a height of 25% of the thickness of the sealing material composition.
更具體而言,密封材組合物的厚度係0.2~2.0mm為佳。若為0.2mm以下,會有密封材組合物的處置困難之情況。另一方面,若為2.0mm以上,會有紫外線無法充分穿透至密封材組合物的深部,導致硬化不足的可能性。又,因為本發明的密封材屬柔軟,因而若將密封材組合物的厚度設為0.5~2.0mm,便可提高保護電子元件受衝擊的緩衝效果,故為佳。More specifically, the thickness of the sealing material composition is preferably 0.2-2.0 mm. If it is 0.2 mm or less, handling of the sealing material composition may be difficult. On the other hand, if it is more than 2.0 mm, ultraviolet rays may not sufficiently penetrate deep into the sealing material composition, resulting in insufficient curing. Also, since the sealing material of the present invention is soft, it is preferable that the thickness of the sealing material composition be set at 0.5-2.0 mm to improve the cushioning effect of protecting electronic components from impact.
密封材組合物係具某程度的透明性為佳。即便密封材組合物呈某程度白濁但仍可硬化,可是若過度損及透明性,當使密封材組合物進行光硬化時,會有損及深部硬化性的可能性。It is preferable that the sealing material composition has a certain degree of transparency. Even if the sealing material composition is cloudy to some extent, it can still be cured, but if the transparency is excessively impaired, when the sealing material composition is photocured, the deep curability may be impaired.
<密封材之製造><Manufacture of sealing material>
藉由使第1實施形態至第3實施形態的密封材組合物進行光硬化,便可製造第1實施形態至第3實施形態的各密封材。更具體而言,將密封材組合物黏貼於在電子基板等所設置的電子元件上及露出金屬的部分處,而覆蓋電子元件等受黏體後,藉由光照射使液狀二烯系橡膠利用光自由基聚合反應進行硬化,便可形成密封材。此時,若密封材組合物具有黏著力的情況,利用夾具等對受黏體施加壓力使密封材一邊被壓潰,一邊密接於受黏體的凹凸。然後,舉起夾具,迅速地照射光,便可使密封材組合物在密接於受黏體狀態下進行硬化。另一方面,當密封材組合物未具黏著力的情況,使用光穿透性夾具,使密封材一邊被壓潰一邊密接於受黏體的凹凸。然後,在此狀態下,藉由隔著夾具照射光,便可使使密封材組合物在密接於受黏體狀態下進行硬化。另外,光穿透性夾具係可使用例如:丙烯酸樹脂、玻璃、藍寶石等所使用波長光能穿透的材料。又,相關具黏著性的密封材組合物,亦可採用與未具黏著性的密封材組合物同樣方法。Each sealing material of 1st - 3rd embodiment can be manufactured by photocuring the sealing material composition of 1st - 3rd embodiment. More specifically, the sealing material composition is pasted on the electronic components provided on the electronic substrate and the metal-exposed parts, and after covering the adherend such as the electronic components, the liquid diene rubber is irradiated with light. The sealing material can be formed by hardening by photoradical polymerization. At this time, if the sealant composition has adhesive force, the adherend is pressed with a jig or the like so that the sealant is in close contact with the irregularities of the adherend while being crushed. Then, by lifting the jig and irradiating light quickly, the sealing material composition can be cured in a state of being in close contact with the adherend. On the other hand, when the sealing material composition has no adhesive force, the light-transmitting jig is used to make the sealing material closely contact the unevenness of the adherend while being crushed. Then, in this state, by irradiating light through the jig, the sealing material composition can be cured in a state of being in close contact with the adherend. In addition, the light-transmitting jig can use, for example, acrylic resin, glass, sapphire, and other materials that can transmit light of the wavelength used. In addition, the same method as that of the non-adhesive sealing material composition can also be used for the adhesive sealing material composition.
<密封材之性質><Properties of sealing material>
將第1實施形態至第3實施形態的密封材組合物施行光照射,而硬化形成的第1實施形態至第3實施形態中之任一密封材,均係柔軟的橡膠狀彈性體,具有能追蹤可撓性基板的柔軟性。具體而言,可將利用動態黏彈性測定裝置所測定23℃儲存彈性模數E'設在0.5~10MPa範圍內,以0.7~5.4MPa為佳。因為設在此範圍內,即便使用於可撓性變形的用途,但仍不會有剝落或破損的可能性,可確實地將密封對象予以密封。若儲存彈性模數E'為0.5MPa以下時,會有密封材強度變小的可能性,反之,若儲存彈性模數E'為10MPa以上,會有無法適用於要求可撓性用途的可能性。又,若設為0.7~5.4MPa,便可成為強度大、可撓性亦優異的密封材。Any sealing material in the first embodiment to the third embodiment formed by irradiating the sealing material composition of the first embodiment to the third embodiment with light, is a soft rubber-like elastic body, and has a Tracking the softness of flexible substrates. Specifically, the storage elastic modulus E' at 23° C. measured by a dynamic viscoelasticity measuring device can be set within the range of 0.5-10 MPa, preferably 0.7-5.4 MPa. If it is set within this range, even if it is used in a flexible deformation application, there is no possibility of peeling or damage, and the sealing object can be reliably sealed. If the storage elastic modulus E' is less than 0.5MPa, the strength of the sealing material may decrease. On the contrary, if the storage elastic modulus E' is more than 10MPa, it may not be suitable for applications requiring flexibility. . Also, if it is set at 0.7 to 5.4 MPa, it can be a sealing material with high strength and excellent flexibility.
密封材係具有既定接著性、且具有滿足JIS C0920所規定IPX7的防水性能。所以,可確實保護密封對象免受水的影響。又,上述密封材的水蒸氣穿透度係50g/m2 ‧24h以下。所以,即便在高濕度環境下,仍可保護密封對象免受水的影響。The sealing material has predetermined adhesiveness and waterproof performance meeting IPX7 specified in JIS C0920. Therefore, the sealing object can be surely protected from water. In addition, the water vapor permeability of the sealing material is 50g/m 2 ·24h or less. Therefore, even in high-humidity environments, the sealed object is protected from water.
因為密封材組合物具有定形性與柔軟性,因而藉由將密封材組合物依較小荷重按押於具凹凸的電子基板使密接,便可輕易滲入電子基板的凹部中。又,因為密封材的儲存彈性模數小、且柔軟,因而即便在埋藏電子基板凹凸的狀態下進行硬化,仍可不易殘留残留應力,經長期穩定地密封電子元件。Because the sealing material composition has shapeability and softness, the sealing material composition can easily penetrate into the concave part of the electronic substrate by pressing the sealing material composition against the concave-convex electronic substrate with a small load to make close contact. In addition, since the sealing material has a small storage modulus of elasticity and is soft, even if it is hardened while embedding the unevenness of the electronic substrate, residual stress does not easily remain, and the electronic element can be stably sealed over a long period of time.
例如非為橡膠狀,而是經加熱使軟化或熔融的習知式片狀密封材,即便缺乏橡膠彈性,依軟化或熔融狀態進行伸長,特別係欲追蹤高度較高電子元件表面時,出現粉碎的可能性高,相對於此,本發明的密封材組合物多數情況均可達400%程度的伸長,不易粉碎,可輕易覆蓋高度較高的電子元件。For example, the conventional sheet-shaped sealing material that is not rubber-like, but softened or melted by heating, will elongate according to the softened or melted state even if it lacks rubber elasticity, especially when trying to trace the surface of a high-level electronic component, it will be crushed In contrast, the sealing material composition of the present invention can reach an elongation of about 400% in most cases, is not easily crushed, and can easily cover electronic components with a high height.
若將電子元件高度T2 設為較低於密封材厚度T1 (T1 >T2 ),且將利用密封材埋藏電子元件凹凸的表面設為略平滑,則即便具有複數不同高度電子元件的電子基板,因為表面呈平滑,因而不僅可將該等電子元件隔離於外氣進行密封,亦可穩定地保持。又,若將電子元件高度T2 設為較高於密封材厚度T1 (T1 ≦T2 ),使密封材沿電子元件外面密接,則即便具有複數不同高度電子元件的電子基板,因為密封材覆蓋至少側面,因而可穩定地保持該等電子元件。 [實施例]If the height T 2 of the electronic components is set to be lower than the thickness T 1 of the sealing material (T 1 > T 2 ), and the surface where the unevenness of the electronic components is buried by the sealing material is set to be slightly smooth, even a plurality of electronic components with different heights Since the surface of the electronic substrate is smooth, it can not only isolate and seal the electronic components from the outside air, but also maintain them stably. In addition, if the height T 2 of the electronic component is set higher than the thickness T 1 of the sealing material (T 1 ≦ T 2 ), and the sealing material is closely connected along the outer surface of the electronic component, even if there are electronic substrates with multiple electronic components of different heights, the sealing The material covers at least the sides, thereby stably holding the electronic components. [Example]
根據實施例說明本發明。其次,製作所說明試料1~試料26,並施行各種試驗。The invention is illustrated on the basis of examples. Next, samples 1 to 26 described in the institute were produced, and various tests were performed.
<試料製作><Sample making>
製作試料1的密封材組合物與密封材。具體而言,將具2個以上環氧基的環氧化合物之具柔軟骨架的液狀環氧樹脂(ADEKA股份有限公司製「EP-4000S」)(以下稱「環氧樹脂1」)41.3質量份、多元胺之改質脂肪族多元胺(ADEKA股份有限公司製「EH-4357S」)(以下稱「多元胺1」)15.9質量份、液狀二烯系橡膠之具羧基與甲基丙烯醯基的液狀聚異戊二烯橡膠(30Pa‧s、38℃、分子量17000、官能基數羧基:2、甲基丙烯醯基:2)(以下稱「液狀二烯系橡膠1」)42.8質量份、以及光聚合起始劑之1-羥基環己基苯酮1.3質量份予以混合,而獲得均勻的液狀組合物。The sealing material composition and sealing material of Sample 1 were produced. Specifically, liquid epoxy resin with a flexible skeleton ("EP-4000S" manufactured by ADEKA Co., Ltd.) (hereinafter referred to as "epoxy resin 1") (hereinafter referred to as "epoxy resin 1") 41.3 mass Parts, modified aliphatic polyamine of polyamine ("EH-4357S" manufactured by ADEKA Co., Ltd.) (hereinafter referred to as "polyamine 1") 15.9 parts by mass, liquid diene rubber with carboxyl group and methacryl Base liquid polyisoprene rubber (30Pa‧s, 38°C, molecular weight 17000, number of functional groups carboxyl group: 2, methacryl group: 2) (hereinafter referred to as "liquid diene rubber 1") 42.8 mass parts and 1.3 parts by mass of 1-hydroxycyclohexyl phenone as a photopolymerization initiator were mixed to obtain a uniform liquid composition.
其次,將該液狀組合物依成為厚度1.0mm的方式,在夾入一對剝離薄膜間的狀態下,施行120℃、60分鐘加熱,使具2個以上環氧基的環氧化合物等進行反應,而製得片狀密封材組合物,將其設為試料1的密封材組合物。Next, the liquid composition was heated at 120° C. for 60 minutes in a state sandwiched between a pair of peeling films so that the thickness of the composition was 1.0 mm, and the epoxy compound having two or more epoxy groups, etc. reaction to prepare a sheet-shaped sealing material composition, which was used as the sealing material composition of Sample 1.
然後,剝離該密封材組合物其中一面的剝離薄膜,在露出的密封材組合物表面上黏貼厚度1mm的環氧樹脂基板,然後利用平坦押板依壓力0.3MPa加壓5秒鐘。然後,依照度600mW/cm2 、積分光通量5000mJ/cm2 的條件照射紫外線,而製作密封材,將其設為試料1的密封材。Then, the peeling film on one side of the sealant composition was peeled off, and an epoxy resin substrate with a thickness of 1 mm was stuck on the exposed surface of the sealant composition, and then pressed with a pressure of 0.3 MPa for 5 seconds using a flat pressing plate. Then, ultraviolet rays were irradiated under the conditions of intensity 600 mW/cm 2 and integrated luminous flux 5000 mJ/cm 2 to prepare a sealing material, which was used as the sealing material of Sample 1.
相關試料2~試料26的密封材組合物與密封材,係除將試料1的各原料與配方變更為表中所示各原料與摻合量之外,其餘均依相同條件進行製作。另外,相關各試料的配方,係將具2個以上環氧基的環氧化合物、多元胺、及液狀二烯系橡膠的合計設為100質量份狀態下,記載各原料的質量份數。The sealing material compositions and sealing materials of related samples 2 to 26 were produced under the same conditions except that the raw materials and formulations of sample 1 were changed to the raw materials and blending amounts shown in the table. In addition, regarding the formulation of each sample, the mass parts of each raw material are described with the total of the epoxy compound having two or more epoxy groups, the polyamine, and the liquid diene rubber being 100 mass parts.
[表1]
[表2]
[表3]
[表4]
表所示各原料係如下。 環氧樹脂2:雙酚F型環氧樹脂(DIC股份有限公司「EPICLON EXA-835LV」) 環氧樹脂3:具2個以上環氧基、且具柔軟骨架的液狀環氧樹脂(DIC股份有限公司「EXA-4850-150」) 多元胺2:環氧胺加成物(Ajinomoto Fine-Techno股份有限公司「Amicure MY-24」) 液狀二烯系橡膠2:(甲基)丙烯醯基與對環氧基屬反應性基均未具有的液狀聚異戊二烯橡膠(70Pa‧s、38℃、分子量28000、無官能基) 液狀二烯系橡膠3:未具(甲基)丙烯醯基、但具酸酐基的液狀聚異戊二烯橡膠(200Pa‧s、38℃、分子量34000、官能基數3=酸酐基數3) 液狀二烯系橡膠4:未具(甲基)丙烯醯基、但具羧基的液狀聚異戊二烯橡膠(430Pa‧s、38℃、分子量30000、官能基數10=羧基數10) 液狀二烯系橡膠5:具甲基丙烯醯基、但未具對環氧基屬反應性基的液狀聚丁二烯橡膠(100Pa‧s、38℃、分子量4000、官能基數2=甲基丙烯醯基數2)Each raw material system shown in the table is as follows. Epoxy resin 2: bisphenol F type epoxy resin (DIC Co., Ltd. "EPICLON EXA-835LV") Epoxy resin 3: Liquid epoxy resin with two or more epoxy groups and a flexible skeleton (DIC Co., Ltd. "EXA-4850-150") Polyamine 2: epoxy amine adduct (Ajinomoto Fine-Techno Co., Ltd. "Amicure MY-24") Liquid diene rubber 2: Liquid polyisoprene rubber (70Pa‧s, 38°C, molecular weight 28000, no functional group ) Liquid diene rubber 3: liquid polyisoprene rubber without (meth)acryl group but with acid anhydride group (200Pa‧s, 38℃, molecular weight 34000, functional group number 3=acid anhydride group number 3) Liquid diene rubber 4: liquid polyisoprene rubber with no (meth)acryl group but carboxyl group (430Pa‧s, 38℃, molecular weight 30000, functional group number 10=carboxyl group number 10) Liquid diene rubber 5: Liquid polybutadiene rubber with methacryl groups but no epoxy-reactive groups (100 Pa‧s, 38°C, molecular weight 4000, functional group number 2=methacryl aryl acryl radical 2)
<試驗方法及試驗結果><Test method and test result>
針對上述各試料的密封材組合物與密封材,從以下所示各種觀點進行試驗,並觀察且評價。The sealing material composition and sealing material of each of the above-mentioned samples were tested from various viewpoints shown below, and observed and evaluated.
(1)密封材組合物之定形性:(1) The shapeability of the sealing material composition:
相關定形性係將在剝離薄膜上塗佈液狀組合物,經硬化而形成的密封材組合物,由撕開該剝離薄膜時的密封材組合物狀態便可進行評價。此處,將密封材組合物可在維持形狀狀態下剝離者評為「○」,又將雖可剝離但出現伸長等變形者評為「△」。另一方面,將未凝固為固態,密封材組合物從剝離薄膜中流出者,以及凝集力極弱、密封材組合物較難從剝離薄膜上剝離者評為「╳」。「○」或「△」者可評價為能利用為密封材組合物,包括有定形性。另一方面,「╳」者係頗難黏貼於密封對象既定範圍內,會有流出於既定範圍外的可能性,並非具有定形性者。相關試料1~26的密封材組合物之評價結果,如表所示。Regarding the setting property, the sealant composition formed by coating the liquid composition on the release film and hardening can be evaluated from the state of the sealant composition when the release film is torn off. Here, the sealant composition that could be peeled while maintaining its shape was rated as "○", and the one that could be peeled but deformed such as elongation was rated as "△". On the other hand, those whose sealant composition flowed out from the release film without being solidified, and those whose cohesive force was extremely weak and whose sealant composition was difficult to peel from the release film were rated as "╳". Those with "○" or "△" can be evaluated as being usable as a sealing material composition, including shape fixability. On the other hand, those with "╳" are difficult to stick within the predetermined range of the sealed object, and there is a possibility of flowing out of the predetermined range, so they are not stereotyped. The evaluation results of the sealing material compositions of related samples 1~26 are shown in the table.
(2)密封材組合物之儲存彈性模數:(2) Storage elastic modulus of the sealing material composition:
將密封材組合物切取為寬5.0mm×長30.0mm(厚度1.0mm)大小,而準備測定用試驗片,使用動態黏彈性測定裝置(精工儀器股份有限公司製「DMS6100」),依夾具間距離8mm、頻率1Hz、拉伸模式測定儲存彈性模數E'。藉由依測定溫度23℃、60℃、120℃等3項條件施行測定,便可評價密封材組合物的溫度特性。依上述條件所測定的儲存彈性模數係以0.1~0.6MPa範圍為佳。相關試料1~26的密封材組合物之儲存彈性模數值,如表所示。Cut the sealing material composition into a size of 5.0 mm wide x 30.0 mm long (thickness 1.0 mm), and prepare a test piece for measurement. Use a dynamic viscoelasticity measuring device ("DMS6100" manufactured by Seiko Instruments Co., Ltd.) to measure the distance between the clamps 8mm, frequency 1Hz, tensile mode to measure storage elastic modulus E'. The temperature characteristics of the sealing material composition can be evaluated by performing measurements under three conditions of measurement temperatures of 23°C, 60°C, and 120°C. The storage elastic modulus measured according to the above conditions is preferably in the range of 0.1~0.6MPa. The storage elastic modulus values of the sealing material compositions of related samples 1-26 are shown in the table.
(3)密封材組合物之黏著性:(3) Adhesiveness of the sealing material composition:
在包括有密封材組合物厚度之25%高度突起的基板上,黏貼密封材組合物並使密接後,將包括有30秒鐘不會發生間隙之黏著性者評為「○」,將未具此種黏著性者評為「╳」。相關該評價結果,如表所示。After adhering the sealing material composition on a substrate with a height of 25% of the thickness of the sealing material composition and making it tightly bonded, the adhesiveness that includes no gaps for 30 seconds is rated as "○", and the ones that do not have Those with such adhesiveness were rated as "╳". The relevant evaluation results are shown in the table.
(4)密封材組合物之凝膠分率:(4) Gel fraction of the sealing material composition:
將既定重量W1的密封材組合物在甲苯中,於常溫下放置24小時後,取出未溶於甲苯中的密封材組合物,測定使密封材組合物中所含甲苯蒸發後的重量W2。將甲苯不溶成分的重量W2,相對於密封材組合物初期重量W1的比例,定義為「凝膠分率」。A sealant composition with a predetermined weight W1 was left in toluene at room temperature for 24 hours, then the sealant composition not dissolved in toluene was taken out, and the weight W2 after evaporating toluene contained in the sealant composition was measured. The ratio of the weight W2 of the toluene-insoluble component to the initial weight W1 of the sealing material composition is defined as a "gel fraction".
凝膠分率(%)=W2/W1×100 W1:試驗前的密封材組合物重量 W2:試驗後的密封材組合物重量Gel fraction (%)=W2/W1×100 W1: Weight of the sealant composition before the test W2: Weight of the sealant composition after the test
密封材組合物中所含成分中,不溶成分係可舉例如三次元交聯的環氧樹脂硬化體及反應生成物。另一方面,溶出於甲苯中的成分,係除具2個以上環氧基的環氧化合物、多元胺、以及液狀二烯系橡膠之外,尚可例如依較弱相互作用鍵結的反應生成物、未進行三次元交聯的反應生成物(以下稱「溶出性反應生成物」)。所以,凝膠分率較小時,該密封材組合物係至少含有:具2個以上環氧基的環氧化合物、多元胺、液狀二烯系橡膠、及溶出性反應生成物中之任一者。又,得知凝膠分率100%時,並沒有殘存此種溶出性物。Among the components contained in the sealing material composition, the insoluble components include, for example, three-dimensional crosslinked epoxy resin hardened body and reaction products. On the other hand, the components dissolved in toluene, in addition to epoxy compounds with two or more epoxy groups, polyamines, and liquid diene rubbers, can still react, for example, with weaker interactions. Products, reaction products without three-dimensional cross-linking (hereinafter referred to as "dissolution reaction products"). Therefore, when the gel fraction is small, the sealing material composition contains at least any of epoxy compounds having two or more epoxy groups, polyamines, liquid diene rubber, and elutionable reaction products. one. Also, it was found that such eluted substances did not remain when the gel fraction was 100%.
但是,由多元胺與液狀二烯系橡膠構成的密封材組合物係上述凝膠分率變小。此現象可認為多元胺與液狀二烯系橡膠的反應生成物係藉由利用較弱相互作用而形成反應生成物、或者形成未具有在甲苯中能保持構造程度之充分三次元構造反應生成物,而出現固化。此處,官能基係若考慮多元胺之胺基與液狀二烯系橡膠之羧基的相互作用,則可預測酸鹼相互作用發揮效果。另一方面,當多元胺的胺基、與液狀二烯系橡膠的(甲基)丙烯醯基產生反應時,可認為利用共價鍵形成反應生成物。相關試料1~26的密封材組合物之凝膠分率(%),如表所示。However, the above-mentioned gel fraction is reduced in the sealant composition composed of polyamine and liquid diene rubber. This phenomenon can be considered that the reaction product of the polyamine and the liquid diene rubber is formed by utilizing a weak interaction, or a reaction product that does not have a sufficient three-dimensional structure that can maintain the structure in toluene , and solidification occurs. Here, if the functional group system considers the interaction between the amine group of the polyamine and the carboxyl group of the liquid diene rubber, it can be predicted that the effect of the acid-base interaction will be exerted. On the other hand, when the amine group of the polyamine reacts with the (meth)acryl group of the liquid diene rubber, it is considered that a reaction product is formed by a covalent bond. The gel fraction (%) of the sealing material composition of related samples 1~26 is shown in the table.
(5)密封材組合物之機械強度(拉伸試驗):(5) Mechanical strength (tensile test) of the sealing material composition:
相關密封材組合物的機械強度,根據JIS K 6251,測定最大拉伸應力(亦稱「拉伸強度」)、切斷時伸長(亦稱「拉伸斷裂伸長」)、以及100%伸長拉伸應力。首先,將片狀密封材組合物使用中空模切斷呈1號啞鈴狀,在啞鈴狀試料的棒狀部相隔10mm間隔標註2條標線。其次,對試料二端部於一定條件下施加拉伸力,測定直到試料斷裂為止的最大拉伸力、及標線間伸長。又,測定標線伸長100%(即,標線間成為初期2倍的狀態)時的拉伸力。然後,分別使用下式(1)、式(2)、式(3),計算出最大拉伸應力、切斷時伸長、100%伸長拉伸應力。該等值係如表所示。For the mechanical strength of the related sealing material composition, the maximum tensile stress (also called "tensile strength"), elongation at break (also called "tensile elongation at break"), and 100% elongation were measured according to JIS K 6251 stress. First, the sheet-shaped sealing material composition was cut into a No. 1 dumbbell shape using a hollow die, and two marking lines were drawn at intervals of 10 mm on the rod-shaped portion of the dumbbell-shaped sample. Next, a tensile force is applied to both ends of the sample under certain conditions, and the maximum tensile force until the sample breaks and the elongation between the marked lines are measured. Also, the tensile force when the marked lines were extended by 100% (that is, the state between the marked lines was twice the initial state) was measured. Then, the maximum tensile stress, elongation at cutting, and 100% elongation tensile stress were calculated using the following formula (1), formula (2), and formula (3), respectively. The equivalents are shown in the table.
TS=Fm /S‧‧‧式(1) Eb =(L1 -L0 )/L0 ×100‧‧‧式(2) TS100 =F100 /S‧‧‧式(3)TS=F m /S‧‧‧Formula (1) E b =(L 1 -L 0 )/L 0 ×100‧‧‧Formula (2) TS 100 =F 100 /S‧‧‧Formula (3)
TS:最大拉伸應力(MPa) Fm :最大拉伸力(N) S:試驗片之初期斷面積(mm2 ) Eb :切斷時伸長(%) L0 :初期標線間距離(mm) L1 :斷裂時之標線間距離(mm) TS100 :100%伸長拉伸應力(MPa) F100 :100%伸長拉伸力(N)TS: maximum tensile stress (MPa) F m : maximum tensile force (N) S: initial cross-sectional area of the test piece (mm 2 ) E b : elongation at break (%) L 0 : distance between initial marking lines ( mm) L 1 : Distance between marking lines at break (mm) TS 100 : Tensile stress at 100% elongation (MPa) F 100 : Tensile force at 100% elongation (N)
(6)密封材之硬化性(儲存彈性模數):(6) Hardening of sealing material (storage modulus of elasticity):
相關對密封材組合物施行光照射而形成密封材的硬化程度,因為會隨硬化而衍生硬度變化,因而利用儲存彈性模數的變化評價硬化程度。儲存彈性模數E'的測定,係將密封材切取為寬5.0mm×長30.0mm(厚度1.0mm)大小,而準備測定用試驗片,使用動態黏彈性測定裝置(精工儀器股份有限公司製「DMS6100」),依夾具間距離8mm、頻率1Hz、測定溫度23℃、拉伸模式實施。儲存彈性模數係當對密封材組合物施加約0.01~0.60MPa時,密封材的儲存彈性模數成為0.5~10MPa範圍,此時的儲存彈性模數變化率至少達200%以上為佳。所以,將儲存彈性模數變化率達200%以上者評為「○」,將200%以下者評為「╳」。該評價結果、與密封材組合物硬化為密封材前後的儲存彈性模數變化值,如表所示。Regarding the degree of hardening of the sealing material formed by irradiating the sealing material composition with light, since the hardness changes along with the hardening, the degree of hardening is evaluated by the change in the storage elastic modulus. The measurement of the storage elastic modulus E' is to cut the sealing material into a size of 5.0 mm wide x 30.0 mm long (thickness 1.0 mm), and prepare a test piece for measurement, using a dynamic viscoelasticity measuring device (manufactured by Seiko Instruments Co., Ltd. DMS6100"), the distance between fixtures is 8mm, the frequency is 1Hz, the measurement temperature is 23°C, and the tensile mode is implemented. The storage elastic modulus means that when about 0.01-0.60 MPa is applied to the sealing material composition, the storage elastic modulus of the sealing material is in the range of 0.5-10 MPa, and the change rate of the storage elastic modulus at this time is at least 200%. Therefore, the change rate of the storage elastic modulus was 200% or more as "○", and the change rate of 200% or less was "╳". The evaluation results and the change in storage elastic modulus before and after the sealing material composition is hardened into a sealing material are shown in the table.
硬化性的另一評價方法,係針對表面設有黏著性的密封材組合物,係可由黏著力消失,判斷顯現黏著力的液狀二烯系橡膠已進行反應而充分硬化。Another evaluation method of hardening is that for the sealant composition with adhesiveness on the surface, it can be judged from the disappearance of adhesive force that the liquid diene rubber showing adhesive force has reacted and fully hardened.
(7)密封材之防水性(浸水試驗):(7) Waterproofness of sealing material (water immersion test):
相關密封材之防水性,利用JIS C0920所規定IPX7規格的試驗進行評價。具體而言,在厚度1mm環氧樹脂基板上黏貼5mm×5mm水浸檢測密封條,更依覆蓋該水浸檢測密封條的方式,黏貼10mm×10mm×1mm密封材組合物之後,藉由照射紫外線,而製作由密封材被覆著環氧樹脂基板上之水浸檢測密封條的試驗片。將該試驗片在水深1m水底下,依靜止狀態放置30分鐘後,經取出,依水浸檢測密封條是否有檢測到水進行評價。若沒有檢測到水的情況評為「○」,有檢測到水的情況評為「╳」。該評價結果如表所示。The water resistance of related sealing materials is evaluated by the test of IPX7 standard stipulated in JIS C0920. Specifically, a 5 mm × 5 mm water immersion detection sealing strip was pasted on an epoxy resin substrate with a thickness of 1 mm, and after the 10 mm × 10 mm × 1 mm sealing material composition was pasted in such a way as to cover the water immersion detection sealing strip, by irradiating ultraviolet rays , and the test piece of the water immersion detection sealing strip covered by the sealing material on the epoxy resin substrate was produced. The test piece was placed under the water depth of 1m for 30 minutes in a static state, and then it was taken out, and evaluated according to whether water was detected on the sealing strip by water immersion. The case where water was not detected was rated as "○", and the case where water was detected was rated as "╳". The evaluation results are shown in the table.
(8)密封材之接著性:(8) Adhesion of sealing material:
密封材雖未必一定要強接著力,但必需包括有不會損及防水性程度的接著力。此處,確認上述IPX7試驗後的接著狀態,將經試驗後仍維持密封材接著者評為「○」,將經試驗後出現密封材剝落者評為「╳」。該評價結果如表所示。Although the sealing material does not necessarily have to have a strong adhesive force, it must include an adhesive force that does not impair the waterproofness. Here, after confirming the bonding state after the above IPX7 test, the case where the sealing material was still attached after the test was rated as "○", and the case where the sealing material peeled off after the test was rated as "╳". The evaluation results are shown in the table.
(9)密封材之水蒸氣穿透度:(9) Water vapor permeability of sealing material:
密封材最好不僅阻斷液狀水,就連氣態水(即水蒸氣)亦能阻斷。相關該水蒸氣的穿透度,可利用JIS Z0208所規定的杯法進行評價,水蒸氣穿透度較佳係50g/m2 ‧24h以下。該水蒸氣穿透度試驗係製作由厚度1mm密封材構成的試驗片,依40℃、90%RH條件施行水蒸氣穿透度測定。測定值如表所示。The sealing material is preferably able to block not only liquid water, but also gaseous water (ie, water vapor). The water vapor permeability can be evaluated by the cup method stipulated in JIS Z0208, and the water vapor permeability is preferably 50g/m 2 ‧24h or less. In this water vapor permeability test, a test piece made of a sealing material with a thickness of 1mm was produced, and the water vapor permeability was measured under the conditions of 40°C and 90%RH. The measured values are shown in the table.
<考察><Survey>
試料1~6係環氧樹脂1與多元胺1之比設為一定的合計質量,且使與液狀二烯系橡膠1的質量比變化之試料。由該等試料觀之,試料1~試料4的定形性優異,但試料5的定形性雖尚屬可利用範圍內,但略差。理由可認為因密封材組合物中成為未反應的液狀二烯系橡膠比例增加,以及反應生成物的交聯密度降低,導致定形性惡化。由此觀之,得知液狀二烯系橡膠相對於具2個以上環氧基的環氧化合物、多元胺及液狀二烯系橡膠的合計量比例,若在95.3質量%以下便具有可使用程度的定形性,若在94.2質量%以下則定形性佳。另一方面,液狀二烯系橡膠比例35.0質量%之較少狀態的試料6,將具2個以上環氧基的環氧化合物、多元胺及液狀二烯系橡膠予以混合時,無法獲得均勻的液狀組合物,經加熱後會有其中一部分成分呈液狀流出狀態,定形性評為「╳」,因而液狀二烯系橡膠相對於具2個以上環氧基的環氧化合物、多元胺及液狀二烯系橡膠的合計量比例,必需超過35質量%,由試料1的結果可確認若含有42.8質量%以上,便可使定形性呈優異。Samples 1 to 6 are samples in which the ratio of the epoxy resin 1 to the polyamine 1 is a constant total mass, and the mass ratio to the liquid diene rubber 1 is changed. From these samples, the settability of samples 1 to 4 is excellent, but the settability of sample 5 is still within the usable range, but slightly poor. The reason is considered to be that the rate of unreacted liquid diene rubber in the sealant composition increases, and the crosslink density of the reaction product decreases, resulting in poor settability. From this point of view, it can be seen that the ratio of the liquid diene rubber to the total amount of epoxy compounds having two or more epoxy groups, polyamines, and liquid diene rubber is 95.3% by mass or less. The settability of the degree of use is good if it is 94.2% by mass or less. On the other hand, in sample 6, which has a relatively small liquid diene rubber ratio of 35.0% by mass, when an epoxy compound having two or more epoxy groups, a polyamine, and a liquid diene rubber are mixed, no Uniform liquid composition, after heating, part of the components will flow out in liquid state, and the shape setting is rated as "╳". Therefore, liquid diene rubber is compared to epoxy compounds with more than 2 epoxy groups, The total ratio of the polyamine and the liquid diene rubber must exceed 35% by mass, and it was confirmed from the results of Sample 1 that if the content is 42.8% by mass or more, excellent settability can be achieved.
相關試料1~5係屬於23℃密封材組合物的儲存彈性模數0.004~0.75、柔軟性優異的密封材組合物,表面具有黏著性。此處可發現到液狀二烯系橡膠的比例越增加,則儲存彈性模數越降低的傾向。又,相關各試料幾乎沒有發現到儲存彈性模數的溫度依存性,即便施行加熱的情況,但仍沒有溶出。Related samples 1-5 belong to the sealing material composition with a storage elastic modulus of 0.004-0.75 at 23°C, excellent flexibility, and adhesiveness on the surface. Here, it was found that the storage elastic modulus tends to decrease as the ratio of the liquid diene rubber increases. In addition, almost no temperature dependence of the storage elastic modulus was found in the related samples, and even when heating was applied, there was no elution.
再者,試料1~5的密封材組合物之凝膠分率係在69.2~79.7%範圍。在凝膠分率測定中,因為未反應的液狀二烯系橡膠會溶出於甲苯中,因而暗示有進行反應形成不溶於甲苯的成分存在。由上述凝膠分率暗示所摻合的液狀二烯系橡膠會有一半以上形成某種反應生成物,而由儲存彈性模數的溫度依存性結果,暗示環氧化合物的環氧基、與液狀二烯系橡膠的羧基進行反應形成反應生成物。Furthermore, the gel fractions of the sealing material compositions of samples 1-5 are in the range of 69.2-79.7%. In the measurement of the gel fraction, since the unreacted liquid diene rubber dissolves in toluene, it is suggested that there is a component that reacts and becomes insoluble in toluene. From the above gel fraction, it is suggested that more than half of the liquid diene rubber blended will form some kind of reaction product, and from the temperature dependence of the storage elastic modulus, it is suggested that the epoxy group of the epoxy compound, and the The carboxyl groups of the liquid diene rubber react to form a reaction product.
試料1~5的密封材組合物切斷時伸長係186~512%,具有容易伸長、不易斷裂的性質。特別係液狀二烯系橡膠的比例50.0~94.2%時,因為切斷時伸長達200%以上、且最大拉伸應力達0.1MPa以上,因而伸長時的應力、與粉碎困難度之均衡優異。The elongation of the sealing material compositions of samples 1-5 is 186-512% when cut, and they are easy to elongate and not easy to break. In particular, when the proportion of liquid diene rubber is 50.0~94.2%, the elongation at cutting is more than 200%, and the maximum tensile stress is more than 0.1MPa, so the stress at elongation and the difficulty of crushing are excellent in balance.
相關試料1~5,各密封材組合物的光硬化性均優異。硬化後的密封材之儲存彈性模數係0.8~5.4MPa。其中,特別係液狀二烯系橡膠比例達50.0%以上者的儲存彈性模數在4MPa以下,形成柔軟的密封材。又,液狀二烯系橡膠比例在88.9%以下者的儲存彈性模數達1MPa以上,得知包括某程度的剛性。又,各試料的浸水試驗結果均良好,具有既定接著力。又,任一者的水蒸氣穿透度均在20g/m2 ‧24h以下,得知包括既定的低透濕性。Regarding samples 1 to 5, each sealing material composition was excellent in photocurability. The storage elastic modulus of the hardened sealing material is 0.8~5.4MPa. Among them, those with a liquid diene-based rubber proportion of 50.0% or more have a storage elastic modulus of 4 MPa or less, and form a soft sealing material. In addition, the storage elastic modulus of the liquid diene-based rubber ratio of 88.9% or less is 1 MPa or more, and it is known that a certain degree of rigidity is included. In addition, the results of the water immersion test of each sample were good, and they had predetermined adhesive force. In addition, the water vapor permeability of any of them was 20 g/m 2 ·24h or less, and it was found that the predetermined low moisture permeability was included.
試料7並未摻合液狀二烯系橡膠,經加熱後會硬化,且硬度極硬,能獲得缺乏柔軟性的硬化物。相關該試料7並無具黏著性、光硬化性。Sample 7 was not blended with liquid diene-based rubber, and was cured by heating, and was extremely hard, and a hardened product lacking in flexibility was obtained. Related to this sample 7, there is no adhesiveness or photocurability.
試料8係未摻合具2個以上環氧基的環氧化合物、與多元胺,無法獲得具定形性的密封材組合物。所以,無法實施密封材組合物的相關試驗。另一方面,經紫外線照射後呈固態,可實施密封材的相關試驗。Sample 8 was not blended with an epoxy compound having two or more epoxy groups and a polyamine, and it was not possible to obtain a shape-fixing sealing material composition. Therefore, tests related to the sealing material composition could not be carried out. On the other hand, it is solid after being irradiated with ultraviolet rays, and related tests on sealing materials can be carried out.
試料9與試料10係使具2個以上環氧基的環氧化合物、與多元胺的摻合量變化之試料。試料1~6係使具2個以上環氧基的環氧化合物、與多元胺的摻合量,依環氧當量與活性氫當量成為1:1的方式進行摻合,而試料9係使具2個以上環氧基的環氧化合物呈過剩摻合,試料10係使多元胺呈過剩摻合。試料9與試料10均具有當作密封材組合物與密封材的既定性質。Sample 9 and sample 10 are the samples which changed the compounding quantity of the epoxy compound which has 2 or more epoxy groups, and polyamine. Samples 1 to 6 are blended with epoxy compounds having more than two epoxy groups and polyamines in such a way that epoxy equivalents and active hydrogen equivalents become 1:1, while sample 9 is blended with The epoxy compound having two or more epoxy groups was excessively blended, and the sample 10 was excessively blended with polyamine. Sample 9 and Sample 10 both have predetermined properties as a sealing material composition and a sealing material.
試料11係具2個以上環氧基的環氧化合物使用未具柔軟骨架之雙酚F環氧樹脂的試料。相關試料11亦是獲得與試料3及試料4幾乎同等的試驗結果,得知當液狀二烯系橡膠比例較高時,即便改變具2個以上環氧基的環氧化合物的種類,仍可獲得類似性質的密封材組合物與密封材。Sample 11 is an epoxy compound having two or more epoxy groups using bisphenol F epoxy resin without a flexible skeleton. Related sample 11 also obtained almost the same test results as samples 3 and 4. It is known that when the proportion of liquid diene rubber is high, even if the type of epoxy compound with two or more epoxy groups is changed, the A sealant composition and a sealant with similar properties are obtained.
試料12與試料13係未摻合多元胺的特徵試料。即,製備以具2個以上環氧基的環氧化合物、與液狀二烯系橡膠為主體的液狀組合物,將其施行加熱而形成密封材組合物的試料。Sample 12 and Sample 13 are characteristic samples not blended with polyamine. That is, a liquid composition mainly composed of an epoxy compound having two or more epoxy groups and a liquid diene rubber is prepared, and heated to form a sample of a sealant composition.
試料12與試料13的密封材組合物均具有定形性。由此得知,具2個以上環氧基的環氧化合物並不一定會與多元胺及環氧樹脂硬化劑產生反應形成基質,利用具2個以上環氧基的環氧化合物、與液狀二烯系橡膠的反應生成物,亦能固化賦予定形性。又,此現象暗示後述試料的試驗結果係因環氧化合物的環氧基、與液狀二烯系橡膠的羧基進行反應造成。The sealing material compositions of Sample 12 and Sample 13 both had shape fixability. It can be seen from this that epoxy compounds with more than two epoxy groups do not necessarily react with polyamines and epoxy resin hardeners to form a matrix. Utilizing epoxy compounds with more than two epoxy groups and liquid The reaction product of diene rubber can also be cured to impart setability. In addition, this phenomenon suggests that the test results of the samples described later are caused by the reaction between the epoxy group of the epoxy compound and the carboxyl group of the liquid diene rubber.
試料12與試料13的密封材組合物均具有與試料3及4同等的性質,且亦是儲存彈性模數的溫度依存性小。相關試料12與試料13的密封材亦是具有與試料3及試料4同等的性質,得知即便未摻合多元胺的情況,仍可獲得既定的密封材組合物與密封材。The sealing material compositions of Sample 12 and Sample 13 all have the same properties as Samples 3 and 4, and the temperature dependence of the storage elastic modulus is also small. The sealing materials of related samples 12 and 13 also have the same properties as samples 3 and 4, and it can be seen that a predetermined sealing material composition and sealing material can be obtained even without the addition of polyamine.
試料14與試料15係未摻合具2個以上環氧基之環氧化合物的特徵試料。即,製備以多元胺與液狀二烯系橡膠為主體的液狀組合物,再將其施行加熱而形成密封材組合物的試料。試料14與試料15均具有定形性。由此得知即便未含具2個以上環氧基之環氧化合物的情況,仍會利用多元胺與液狀二烯系橡膠的反應生成物進行固化,而包括定形性。Sample 14 and Sample 15 are characteristic samples that are not blended with an epoxy compound having two or more epoxy groups. That is, a liquid composition mainly composed of a polyamine and a liquid diene rubber was prepared, and then heated to form a sample of a sealing material composition. Both sample 14 and sample 15 have shape fixability. From this, it can be seen that even if the epoxy compound having two or more epoxy groups is not contained, the reaction product of the polyamine and the liquid diene rubber is used for curing, including the settability.
試料14與試料15的密封材組合物雖23℃儲存彈性模數較大,但不同於之前的試料,得知儲存彈性模數的溫度依存性大。即,利用加熱便使儲存彈性模數大幅降低。具體而言,60℃儲存彈性模數值相較於23℃情況下,試料14係4.3%、試料15係41%。又,120℃儲存彈性模數相較於23℃情況下,試料14無法計算(至少為4.3%以下)、試料15係5.1%。此種試料就利用加熱便可追蹤更細凹凸而言係屬較佳。此現象暗示多元胺與液狀二烯系橡膠係除三次元交聯構造之外,尚有形成利用受甲苯影響而乖離的弱鍵結相互作用之反應生成物的可能性。此種反應可認為係羧基與胺基的酸鹼相互作用、以及(甲基)丙烯醯基與胺基的反應。又,相關試料14與試料15,試料14的凝膠分率係0%、試料15的凝膠分率係82%出現大差異,任一試料均呈現儲存彈性模數的溫度依存性大之結果。所以,得知當以多元胺為主體摻合的情況,所獲得密封材組合物並不受凝膠分率的影響,利用加熱便可使儲存彈性模數大幅降低。Although the sealing material compositions of Sample 14 and Sample 15 had a large storage elastic modulus at 23° C., unlike the previous samples, it was found that the temperature dependence of the storage elastic modulus was large. That is, the storage elastic modulus is greatly reduced by heating. Specifically, the storage modulus of elasticity at 60°C is 4.3% for sample 14 and 41% for sample 15 compared to that at 23°C. In addition, the storage modulus of elasticity at 120°C was not calculated compared to that at 23°C (at least 4.3%) for sample 14, and 5.1% for sample 15. This kind of sample is better in terms of tracking finer unevenness by heating. This phenomenon implies that in addition to the three-dimensional cross-linking structure, the polyamine and the liquid diene rubber may form a reaction product utilizing the weak bond interaction that is affected by toluene. This kind of reaction can be regarded as the acid-base interaction between carboxyl group and amine group, and the reaction between (meth)acryl group and amine group. In addition, concerning sample 14 and sample 15, the gel fraction of sample 14 is 0%, and the gel fraction of sample 15 is 82%, and there is a large difference, and both samples show the result that the temperature dependence of the storage elastic modulus is large . Therefore, it is known that when the polyamine is used as the main compound, the obtained sealing material composition is not affected by the gel fraction, and the storage elastic modulus can be greatly reduced by heating.
另一方面,相關上述試料14與試料15的密封材,雖水蒸氣穿透率略偏高,但具有與試料3及試料4同等的性質,得知即便未摻合具2個以上環氧基之環氧化合物的情況,但密封材性質仍不會有太大變化。On the other hand, although the water vapor transmission rate of the sealing materials related to the above-mentioned samples 14 and 15 is slightly higher, they have the same properties as the samples 3 and 4. In the case of epoxy compounds, the properties of the sealing material will not change much.
試料16至試料19係變更液狀二烯系橡膠種類的試料。具體而言,試料16係使用未具官能基的液狀二烯系橡膠。試料17係使用具酸酐基、但未具(甲基)丙烯醯基的液狀二烯系橡膠。試料18係使用具羧基、但未具(甲基)丙烯醯基的液狀二烯系橡膠。試料19係使用未具羧基、但具(甲基)丙烯醯基的液狀二烯系橡膠。Samples 16 to 19 are samples in which the type of liquid diene rubber is changed. Specifically, sample 16 used a liquid diene rubber not having a functional group. Sample 17 used a liquid diene rubber having an acid anhydride group but no (meth)acryl group. Sample 18 uses a liquid diene rubber that has a carboxyl group but does not have a (meth)acryl group. As sample 19, a liquid diene rubber having no carboxyl group but having a (meth)acryl group was used.
相關該等試料,若著眼於密封材組合物的定形性,試料18係「○」、試料17係「△」。另一方面,其餘試料的定形性係「╳」。由此現象得知為能包括有定形性,羧基將發揮大功用。又,得知若羧基形成無水物,則提高定形性的效果會大幅降低,但即便無水物的化合物,仍略殘留賦予定形性的效果。Regarding these samples, when focusing on the shape fixability of the sealing material composition, sample 18 is "◯" and sample 17 is "△". On the other hand, the setting properties of the remaining samples were "╳". From this phenomenon, it can be seen that the carboxyl group plays a large role in order to include the fixity. Also, it was found that if the carboxyl group forms an anhydrate, the effect of improving the settability will be greatly reduced, but the effect of imparting the settability still slightly remains even in the case of an anhydrate compound.
另一方面,若觀看密封材的光硬化性,則具(甲基)丙烯醯基的試料19之光硬化性係「○」,而其餘試料則未具光硬化性。On the other hand, when looking at the photocurability of the sealing material, the photocurability of sample 19 having a (meth)acryl group is "○", while the other samples have no photocurability.
由以上的評價結果得知液狀二烯系橡膠必需包括有羧基與(甲基)丙烯醯基二者。From the above evaluation results, it can be seen that the liquid diene rubber must contain both carboxyl groups and (meth)acryl groups.
試料20~試料22亦是與試料12及試料13同樣,特徵在於未摻合多元胺,且改變環氧樹脂與液狀二烯系橡膠摻合量的試料,、該等均具有定形性。然而,因為試料22的定形性呈「△」,因而得知液狀二烯系橡膠的比例最好少於96.2。Samples 20 to 22 are the same as samples 12 and 13, except that polyamine is not blended, and the blending amount of epoxy resin and liquid diene rubber is changed, and all of them have shape fixability. However, since the settability of sample 22 was "△", it was found that the ratio of the liquid diene rubber is preferably less than 96.2.
試料23與試料24係除試料12、13、20~22之外,尚摻合未含(甲基)丙烯醯基、但含有會與環氧基進行反應之官能基(羧基、酸酐基、羥基等)的二烯系橡膠。試料23與試料24的密封材組合物,因為切斷伸長達200%以上、且最大拉伸應力達0.2MPa以上,因而得知處置性非常優異,且不易發生因伸長造成的斷裂。又,相關該試料23與試料24的密封材亦是柔軟性與伸縮性均優異。In addition to samples 12, 13, 20~22, samples 23 and 24 are also blended with functional groups (carboxyl, acid anhydride, hydroxyl) that do not contain (meth)acryl groups but that can react with epoxy groups. etc.) of diene rubber. The sealing material compositions of Sample 23 and Sample 24 have a breaking elongation of 200% or more and a maximum tensile stress of 0.2 MPa or more, so it is known that the handling property is very good, and fracture due to elongation is less likely to occur. In addition, the sealing materials related to the samples 23 and 24 were also excellent in both flexibility and stretchability.
試料25與試料26係使用具羧基的液狀聚異戊二烯橡膠、與具甲基丙烯醯基的液狀聚丁二烯橡膠之試料,二試料均係定形性為「△」,而其他試驗的結果係「○」。Samples 25 and 26 are samples using liquid polyisoprene rubber with carboxyl groups and liquid polybutadiene rubber with methacryl groups. The result of the test is "○".
無。none.
無。none.
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| JP2000178400A (en) * | 1998-12-17 | 2000-06-27 | Shin Etsu Polymer Co Ltd | Polybutadiene thermosetting resin composition |
| JP2009084518A (en) * | 2007-10-03 | 2009-04-23 | Toray Fine Chemicals Co Ltd | Adhesive composition |
| JP2016147930A (en) * | 2015-02-10 | 2016-08-18 | 昭和電工株式会社 | Adhesive for semiconductor, semiconductor device, and production method of the device |
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| JP5565588B2 (en) * | 2011-03-22 | 2014-08-06 | スリーボンドファインケミカル株式会社 | Sealant for liquid crystal dropping method |
| CN105408362B (en) * | 2013-12-04 | 2017-05-31 | 株式会社可乐丽 | Modified liquid diene series rubber and its manufacture method |
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