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TWI771080B - Substrate position detection method, drawing method, substrate position detection apparatus and drawing apparatus - Google Patents

Substrate position detection method, drawing method, substrate position detection apparatus and drawing apparatus Download PDF

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TWI771080B
TWI771080B TW110123235A TW110123235A TWI771080B TW I771080 B TWI771080 B TW I771080B TW 110123235 A TW110123235 A TW 110123235A TW 110123235 A TW110123235 A TW 110123235A TW I771080 B TWI771080 B TW I771080B
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substrate
outer edge
image
position detection
pattern
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TW202213566A (en
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田中尚武
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日商斯庫林集團股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7049Technique, e.g. interferometric
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70283Mask effects on the imaging process
    • G03F7/70291Addressable masks, e.g. spatial light modulators [SLMs], digital micro-mirror devices [DMDs] or liquid crystal display [LCD] patterning devices
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70383Direct write, i.e. pattern is written directly without the use of a mask by one or multiple beams
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/7085Detection arrangement, e.g. detectors of apparatus alignment possibly mounted on wafers, exposure dose, photo-cleaning flux, stray light, thermal load
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7003Alignment type or strategy, e.g. leveling, global alignment
    • H10P76/00

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Public Health (AREA)
  • Environmental & Geological Engineering (AREA)
  • Epidemiology (AREA)
  • Health & Medical Sciences (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The substrate position detection method includes a step (step S11) of holding a substrate having a plurality of substrate elements, each of which is partitioned in a rectangular shape by a grid-like line to be split, a step (step S12) of capturing each of two or more selected substrate elements selected from the plurality of substrate elements and acquiring two or more captured images, and a step (step S13) of obtaining the positions of the two or more selected substrate elements and detecting the positions of the substrate by performing pattern matching using a reference image for each of the two or more captured images. Each of the plurality of substrate elements has a pattern region in which a predetermined pattern is formed inside the outer edge of the substantially rectangular region. The reference image is a set of line segments set on each side of the outer edge of the region except for the corners. As a result, the position of the substrate can be detected easily and accurately.

Description

基板位置檢測方法、描繪方法、基板位置檢測裝置以及描繪裝置Substrate position detection method, drawing method, substrate position detection device, and drawing device

本發明係有關於一種用以檢測基板的位置之技術。 [相關申請案的參照] 本申請案係主張2020年9月23日所申請的日本專利申請案JP2020-158301的優先權的權利,將日本專利申請案JP2020-158301的全部的揭示內容援用於本申請案。 The present invention relates to a technique for detecting the position of a substrate. [Reference to related applications] This application claims the right of priority based on Japanese Patent Application JP2020-158301 filed on September 23, 2020, and the entire disclosure of Japanese Patent Application JP2020-158301 is incorporated herein by reference.

以往,對形成於半導體基板、印刷基板、有機EL(electroluminescence;電致發光)顯示裝置或者液晶顯示裝置用的玻璃基板等(以下稱為「基板」)之感光材料照射光線,藉此進行圖案(pattern)的描繪。在用以進行此種描繪之描繪裝置中,拍攝設置於基板上的對準標記(alignment mark),並基於拍攝結果進行用以自動地調節圖案的描繪位置之對準處理。Conventionally, patterning (hereinafter referred to as "substrate") is performed by irradiating light to a photosensitive material formed on a semiconductor substrate, a printed substrate, an organic EL (electroluminescence) display device, or a glass substrate for a liquid crystal display device (hereinafter referred to as "substrate"). pattern) description. In a drawing apparatus for performing such drawing, an alignment mark provided on a substrate is photographed, and an alignment process for automatically adjusting the drawing position of a pattern is performed based on the photographed result.

近年來,在半導體封裝(semiconductor package)用基板中,為了使能從一片基板所採取的封裝數量增加,謀求用以配置對準標記之空間的刪減。因此,無須於基板設置對準專用的標記,進行將基板上的圖案的一部分作為對準標記來利用之動作。在此情形中,該圖案中之作為對準標記來利用之部分係需要具有獨特性(unique)的形狀且於基板上存在一定數量。然而,為了從圖案中特定滿足此種條件之部分,需要繁雜的作業,且不一定存在滿足條件之部分。In recent years, in a substrate for a semiconductor package, in order to increase the number of packages that can be taken from one substrate, the space for arranging alignment marks has been reduced. Therefore, it is not necessary to provide an alignment-dedicated mark on the substrate, and the operation of using a part of the pattern on the substrate as an alignment mark is performed. In this case, the portion of the pattern utilized as an alignment mark needs to have a unique shape and be present in a certain number on the substrate. However, in order to identify the part satisfying such a condition from the pattern, a complicated operation is required, and the part satisfying the condition does not necessarily exist.

另一方面,在日本特表2013-520825號公報(文獻1)中已提出一種技術:在描繪裝置中將於主表面上配置有複數個晶粒(die)之基板等的工件(workpiece)予以對準時,將工件的緣部、角部或者基準晶粒的緣部、角部作為基準形態(datum feature)來使用。On the other hand, in Japanese Patent Application Laid-Open No. 2013-520825 (Document 1), a technique has been proposed in which, in a drawing device, a workpiece such as a substrate having a plurality of dies arranged on its main surface is drawn. In the alignment, the edges and corners of the workpiece or the edges and corners of the reference crystal grains are used as datum features.

此外,在半導體封裝用基板中會有下述情形:作成封裝之矩形區域的角部係具有被傾斜地倒角或者被切除小的矩形等之不規則(irregular)的形狀。該角部的形狀亦會有每個基板皆不同之情形,亦會有在一片基板上的複數個矩形區域中不同之情形。因此,會有下述疑慮:即使欲藉由圖案匹配(pattern matching)來檢測該矩形區域並作為對準標記來使用,圖案匹配用的模板(template)與該矩形區域的角部亦不會一致,導致無法檢測或者錯誤檢測。In addition, in the substrate for semiconductor packaging, the corners of the rectangular region forming the package may have irregular shapes such as obliquely chamfered or cut out small rectangles. The shape of the corners may also be different for each substrate, and may also be different in a plurality of rectangular areas on one substrate. Therefore, there is a concern that even if the rectangular area is to be detected by pattern matching and used as an alignment mark, the template for pattern matching will not match the corners of the rectangular area. , resulting in undetectable or false detection.

本發明係著眼於用以檢測基板的位置之基板位置檢測方法,目的在於容易且精度佳地進行基板的位置檢測。The present invention focuses on a board position detection method for detecting the position of a board, and aims to easily and accurately perform position detection of a board.

本發明的較佳的一態樣的基板位置檢測方法係具備:工序a,係保持具有複數個基板要素的基板,複數個前述基板要素係藉由格子狀的分割預定線分別被區劃成矩形狀;工序b,係分別拍攝從複數個前述基板要素所選擇的兩個以上的選擇基板要素,並取得兩個以上的拍攝影像;以及工序c,係對兩個以上的前述拍攝影像各者進行使用了基準影像之圖案匹配,藉此分別求出兩個以上的前述選擇基板要素的位置,並檢測前述基板的位置。複數個前述基板要素係分別具有圖案區域,前述圖案區域係於略矩形狀的區域外緣的內側形成有預定的圖案。前述基準影像為在前述區域外緣的各個邊中已去除角部而設定之線段的集合。A substrate position detection method according to a preferred aspect of the present invention includes the step a of holding a substrate having a plurality of substrate elements, and the plurality of substrate elements are each divided into a rectangular shape by grid-like planned dividing lines step b, respectively photographing two or more selected substrate elements selected from a plurality of the substrate elements, and acquiring two or more photographed images; and step c, using each of the two or more photographed images The pattern matching of the reference image is performed, whereby the positions of the two or more selected substrate elements are respectively obtained, and the positions of the substrates are detected. Each of the plurality of substrate elements has a pattern area, and the pattern area has a predetermined pattern formed on the inner side of the outer edge of the substantially rectangular area. The reference image is a set of line segments set by removing corners in each side of the outer edge of the region.

依據上述基板位置檢測方法,能容易且精度佳地進行基板的位置檢測。According to the above-mentioned board position detection method, the board position can be detected easily and accurately.

較佳為,前述基準影像係包含前述區域外緣的各個前述邊中的最長的線段。Preferably, the reference image includes the longest line segment in each of the sides of the outer edge of the area.

較佳為,在前述基準影像中,前述區域外緣的各個前述邊中的線段係從各個前述邊中之與其他邊的虛擬的交點起相距各個前述邊的長度的10%以上。Preferably, in the reference image, the line segments in each of the sides at the outer edge of the region are separated from the virtual intersection of each of the sides with other sides by more than 10% of the length of each of the sides.

較佳為,在前述工序c中,在與前述基準影像圖案匹配之前,對兩個以上的前述拍攝影像進行閉合處理(closing processing)。Preferably, in the step c, before matching with the reference image pattern, closing processing is performed on two or more of the captured images.

較佳為,在前述工序b中藉由一次拍攝所能夠取得的能夠拍攝區域的大小係比各個前述選擇基板要素還小。兩個以上的前述拍攝影像係分別藉由將在前述工序b中藉由複數次拍攝所獲得的複數個部分影像合成至基底影像而生成。複數個前述部分影像的周圍中的前述基底影像的像素值與複數個前述部分影像整體的平均像素值之間的差係比為了將前述圖案區域與背景區域區別而設定的像素值的差還小。Preferably, the size of the imaging-capable region that can be acquired by one imaging in the step b is smaller than the size of each of the selection substrate elements. The two or more aforementioned captured images are each generated by synthesizing a plurality of partial images obtained by capturing a plurality of times in the aforementioned step b into a base image. The difference between the pixel value of the base image in the periphery of the plurality of partial images and the average pixel value of the entire plurality of partial images is smaller than the difference of the pixel value set to distinguish the pattern area from the background area .

較佳為,在於前述工序b中所取得的拍攝影像僅包含有選擇基板要素的一部分之情形中,在前述工序c中在前述拍攝影像的周圍附加有框狀的擴張影像的狀態下進行前述圖案匹配。前述拍攝影像的周圍中的前述擴張影像的像素值與前述拍攝影像整體的平均像素值之間的差係比為了將前述圖案區域與背景區域區別而設定的像素值的差還小。Preferably, in the case where the captured image acquired in the step b includes only a part of the selected substrate element, the patterning is performed in a state where a frame-shaped expanded image is added around the captured image in the step c. match. The difference between the pixel value of the expanded image in the periphery of the captured image and the average pixel value of the entire captured image is smaller than the difference of the pixel value set to distinguish the pattern area from the background area.

較佳為,在於前述工序b中所取得的拍攝影像僅包含有選擇基板要素的一部分之情形中,取代前述工序c或者在前述工序c之後,通知前述基板為錯誤基板之要旨。Preferably, in the case where the captured image obtained in the above-mentioned step b includes only a part of the selected substrate elements, instead of the above-mentioned step c or after the above-mentioned step c, it is notified that the above-mentioned substrate is an incorrect substrate.

本發明亦著眼於用以對基板進行描繪之描繪方法。本發明的較佳的一態樣的描繪方法係具備:工序d,係藉由前述基板位置檢測方法檢測基板的位置;以及工序e,係一邊基於在前述工序d中所檢測到的前述基板的位置調節描繪位置,一邊對前述基板的複數個前述基板要素照射光線並進行描繪。The present invention also focuses on a drawing method for drawing a substrate. A drawing method of a preferred aspect of the present invention includes: a step d of detecting the position of the substrate by the substrate position detection method; and a step e of detecting the position of the substrate based on the substrate detected in the step d The drawing position is adjusted, and the drawing is performed by irradiating light to the plurality of the substrate elements of the substrate.

本發明亦著眼於用以檢測基板的位置之基板位置檢測裝置。本發明的較佳的一態樣的基板位置檢測裝置係具備:基板保持部,係保持具有複數個基板要素的基板,複數個前述基板要素係藉由格子狀的分割預定線分別被區劃成矩形狀;拍攝部,係分別拍攝從複數個前述基板要素所選擇的兩個以上的選擇基板要素,並取得兩個以上的拍攝影像;以及檢測部,係對兩個以上的前述拍攝影像各者進行使用了基準影像之圖案匹配,藉此分別求出兩個以上的前述選擇基板要素的位置,並檢測前述基板的位置。複數個前述基板要素係分別具有圖案區域,前述圖案區域係於略矩形狀的區域外緣的內側形成有預定的圖案。前述基準影像為在前述區域外緣的各個邊中已去除角部而設定之線段的集合。The present invention also focuses on a substrate position detection device for detecting the position of a substrate. A substrate position detection device according to a preferred aspect of the present invention includes: a substrate holding unit for holding a substrate having a plurality of substrate elements, the plurality of substrate elements being each divided into a rectangle by grid-like planned dividing lines an imaging unit for respectively imaging two or more selected substrate elements selected from a plurality of the substrate elements, and acquiring two or more photographed images; and a detection unit for each of the two or more photographed images By pattern matching using the reference image, the positions of the two or more selected substrate elements are respectively obtained, and the positions of the substrates are detected. Each of the plurality of substrate elements has a pattern area, and the pattern area has a predetermined pattern formed on the inner side of the outer edge of the substantially rectangular area. The reference image is a set of line segments set by removing corners in each side of the outer edge of the region.

本發明亦著眼於用以對基板進行描繪之描繪裝置。本發明的較佳的一態樣的描繪裝置係具備:前述基板位置檢測裝置;描繪部,係對基板照射光線並進行描繪;以及描繪控制部,係基於藉由前述基板位置檢測裝置所檢測到的前述基板的位置控制前述描繪部,藉此一邊調節描繪位置一邊對前述基板的複數個基板要素進行描繪。The present invention also focuses on a drawing device for drawing a substrate. A drawing apparatus according to a preferred aspect of the present invention includes: the substrate position detection device; a drawing unit that irradiates light on the substrate to perform drawing; and a drawing control unit that is based on the detection by the substrate position detecting device The position of the substrate is controlled by the drawing unit, thereby drawing a plurality of substrate elements of the substrate while adjusting the drawing position.

參照隨附的圖式並藉由以下所進行的本發明的詳細的說明,更明瞭上述目的以及其他的目的、特徵、態樣以及優點。The above object and other objects, features, aspects, and advantages will become more apparent from the following detailed description of the present invention with reference to the accompanying drawings.

圖1係顯示本發明的實施形態之一的描繪裝置1的立體圖。描繪裝置1為下述直接描繪裝置:將經過空間調變的略束(beam)狀的光線照射至基板9上的感光材料,在基板9上掃描該光線的照射區域,藉此進行圖案的描繪。在圖1中以箭頭顯示彼此正交的三個方向作為X方向、Y方向以及Z方向。在圖1所示的例子中,X方向以及Y方向為彼此垂直的水平方向,Z方向為鉛直方向。在其他的圖式中亦同樣。FIG. 1 is a perspective view showing a drawing apparatus 1 according to one embodiment of the present invention. The drawing device 1 is a direct drawing device that irradiates spatially modulated beam-shaped light to the photosensitive material on the substrate 9 , and scans the irradiated area of the light on the substrate 9 to draw a pattern. . In FIG. 1 , three directions orthogonal to each other are shown by arrows as the X direction, the Y direction, and the Z direction. In the example shown in FIG. 1 , the X direction and the Y direction are horizontal directions perpendicular to each other, and the Z direction is the vertical direction. The same applies to other drawings.

圖2係顯示基板9的(+Z)側的主表面(以下亦稱為「上表面91」)之俯視圖。基板9係例如為俯視觀看時為略矩形狀的板狀構件。基板9係例如為半導體封裝用基板。在基板9的上表面91中,於銅層上設置有藉由感光材料所形成的阻劑(resist)膜。在描繪裝置1中,於基板9的該阻劑膜描繪(亦即形成)有電路圖案。此外,基板9的種類以及形狀等亦可變更成各種種類以及形狀等。FIG. 2 is a plan view showing the main surface on the (+Z) side of the substrate 9 (hereinafter also referred to as “upper surface 91 ”). The substrate 9 is, for example, a plate-like member having a substantially rectangular shape in plan view. The substrate 9 is, for example, a substrate for semiconductor packaging. In the upper surface 91 of the substrate 9, a resist film formed of a photosensitive material is provided on the copper layer. In the drawing apparatus 1 , a circuit pattern is drawn (that is, formed) on the resist film of the substrate 9 . In addition, the type, shape, and the like of the substrate 9 may be changed to various types, shapes, and the like.

圖2所示的基板9係具有複數個基板要素94,複數個基板要素94係藉由格子狀的分割預定線93分別被區劃成略矩形狀。在圖2所示的例子中,各個基板要素94為略正方形狀。複數個基板要素94係於X方向以及Y方向配置成矩陣(matrix)狀。複數個基板要素94係在比描繪裝置1所為的圖案的描繪還後續的工序中,在分別安裝晶片構件等並進行半導體封裝後,沿著分割預定線93進行分割。在圖2中,將各個基板要素94描繪成比實際還大,將基板要素94的數量描繪成比實際還少。未於基板9設置後述的位置檢測處理(亦即對準處理)專用的對準標記。The substrate 9 shown in FIG. 2 has a plurality of substrate elements 94 , and the plurality of substrate elements 94 are each divided into a substantially rectangular shape by grid-like planned dividing lines 93 . In the example shown in FIG. 2 , each substrate element 94 has a substantially square shape. The plurality of substrate elements 94 are arranged in a matrix shape in the X direction and the Y direction. The plurality of substrate elements 94 are divided along planned dividing lines 93 in a process subsequent to the drawing of the pattern by the drawing device 1 , after mounting wafer members and the like and semiconductor packaging, respectively. In FIG. 2 , each board element 94 is drawn larger than actual, and the number of board elements 94 is drawn smaller than actual. Alignment marks dedicated to a position detection process (that is, an alignment process) to be described later are not provided on the substrate 9 .

如圖1所示,描繪裝置1係具備台(stage)21、台移動機構22、拍攝部3、描繪部4以及控制部10。控制部10係控制台移動機構22、拍攝部3以及描繪部4等。台21為略平板狀的基板保持部,用以在拍攝部3以及描繪部4的下方(亦即(-Z)側)中從下側保持水平狀態的基板9。台21係例如為真空夾具(vacuum chuck),用以吸附並保持基板9的下表面。台21亦可具有真空夾具以外的構造。載置於台21上的基板9的上表面91係與Z方向略垂直,且與X方向以及Y方向略平行。As shown in FIG. 1 , the drawing apparatus 1 includes a stage 21 , a stage moving mechanism 22 , an imaging unit 3 , a drawing unit 4 , and a control unit 10 . The control unit 10 is a console moving mechanism 22, an imaging unit 3, a drawing unit 4, and the like. The stage 21 is a substantially flat board-shaped board holding part for holding the board 9 in a horizontal state from the lower side below the imaging part 3 and the drawing part 4 (that is, on the (-Z) side). The stage 21 is, for example, a vacuum chuck, and is used for sucking and holding the lower surface of the substrate 9 . The stage 21 may have a structure other than a vacuum jig. The upper surface 91 of the substrate 9 placed on the stage 21 is substantially perpendicular to the Z direction, and is substantially parallel to the X direction and the Y direction.

台移動機構22為移動機構,用以將台21相對於拍攝部3以及描繪部4於水平方向(亦即與基板9的上表面91略平行的方向)相對性地移動。台移動機構22係具備第一移動機構23以及第二移動機構24。第二移動機構24係將台21沿著導軌(guide rail)於X方向直線移動。第一移動機構23係將台21與第二移動機構24一起沿著導軌於Y方向直線移動。第一移動機構23以及第二移動機構24的驅動源係例如為線性伺服馬達(linear servo motor)或者於滾珠螺桿(ball screw)安裝有馬達的驅動源。第一移動機構23以及第二移動機構24的構造亦可變更成各種構造。The stage moving mechanism 22 is a moving mechanism for relatively moving the stage 21 in a horizontal direction (ie, a direction slightly parallel to the upper surface 91 of the substrate 9 ) relative to the imaging unit 3 and the drawing unit 4 . The stage moving mechanism 22 includes a first moving mechanism 23 and a second moving mechanism 24 . The second moving mechanism 24 linearly moves the stage 21 in the X direction along a guide rail. The first moving mechanism 23 linearly moves the stage 21 in the Y direction along the guide rail together with the second moving mechanism 24 . The drive source of the first moving mechanism 23 and the second moving mechanism 24 is, for example, a linear servo motor or a drive source in which a motor is mounted on a ball screw. The structures of the first moving mechanism 23 and the second moving mechanism 24 may be changed to various structures.

在描繪裝置1中亦可設置有台旋轉機構,台旋轉機構係用以將於Z方向延伸的旋轉軸作為中心旋轉台21。此外,亦可於描繪裝置1設置有台升降機構,台升降機構係用以將台21於Z方向移動。作為台旋轉機構,例如能夠利用伺服馬達。作為台升降機構,例如能夠利用線性伺服馬達。台旋轉機構以及台升降機構的構造亦可進行各種變更。The drawing apparatus 1 may be provided with a table rotation mechanism, and the table rotation mechanism uses a rotation axis extending in the Z direction as the center rotation table 21 . In addition, the drawing apparatus 1 may also be provided with a stage elevating mechanism, and the stage elevating mechanism is used to move the stage 21 in the Z direction. As the table rotation mechanism, for example, a servo motor can be used. As the table elevating mechanism, for example, a linear servo motor can be used. Various changes may be made to the structure of the table rotation mechanism and the table elevating mechanism.

拍攝部3係具備於X方向排列的複數個(在圖1所示的例子中為兩個)頭31。各個頭31係藉由跨越台21以及台移動機構22而設置的頭支撐部30被支撐在台21以及台移動機構22的上方。兩個頭31中,一方的頭31係被固定於頭支撐部30,另一方的頭31係能夠在頭支撐部30上於X方向移動。藉此,能變更兩個頭31之間的X方向的距離。此外,拍攝部3的頭31的數量亦可為一個,或亦可為三個以上。The imaging unit 3 includes a plurality of (two in the example shown in FIG. 1 ) heads 31 arranged in the X direction. Each head 31 is supported above the table 21 and the table moving mechanism 22 by a head support portion 30 provided across the table 21 and the table moving mechanism 22 . Of the two heads 31 , one head 31 is fixed to the head support portion 30 , and the other head 31 is movable in the X direction on the head support portion 30 . Thereby, the distance in the X direction between the two heads 31 can be changed. In addition, the number of the heads 31 of the imaging unit 3 may be one, or three or more.

各個頭31為攝影機(camera),係具備省略圖示的拍攝感測器以及光學系統。各個頭31係例如為區域攝影機(area camera),係取得例如二維的影像。拍攝感測器係例如具備矩陣狀排列的複數個CCD(Charge Coupled Device;電荷耦合元件)等元件。在各個頭31中,從省略圖示的光源朝基板9的上表面91被導引的照明光的反射光係經由光學系統朝拍攝感測器被導引。拍攝感測器係接收來自基板9的上表面91的反射光,並取得略矩形狀的拍攝區域的影像。作為上述光源,能夠利用LED(Light Emitting Diode;發光二極體)等各種光源。此外,各個頭31亦可為線列式攝影機(line camera)等其他種類的攝影機。Each of the heads 31 is a camera, and includes an imaging sensor and an optical system not shown in the drawings. Each head 31 is, for example, an area camera, and acquires, for example, a two-dimensional image. The imaging sensor includes, for example, a plurality of CCDs (Charge Coupled Device; Charge Coupled Device) arranged in a matrix. In each of the heads 31 , the reflected light of the illumination light guided toward the upper surface 91 of the substrate 9 from the light source (not shown) is guided toward the imaging sensor via the optical system. The imaging sensor receives the reflected light from the upper surface 91 of the substrate 9 and acquires an image of a substantially rectangular imaging area. As the above-mentioned light source, various light sources such as LED (Light Emitting Diode) can be used. In addition, each of the heads 31 may also be other types of cameras, such as a line camera.

描繪部4係具備於X方向以及Y方向排列的複數個(在圖1所示的例子中為五個)頭41。各個頭41係藉由跨越台21以及台移動機構22而設置的頭支撐部40被支撐在台21以及台移動機構22的上方。頭支撐部40係配置於比拍攝部3的頭支撐部30還更(+Y)側。此外,描繪部4的頭41的數量亦可為一個,或亦可為複數個。The drawing unit 4 includes a plurality of (five in the example shown in FIG. 1 ) heads 41 arranged in the X direction and the Y direction. Each head 41 is supported above the table 21 and the table moving mechanism 22 by a head support portion 40 provided across the table 21 and the table moving mechanism 22 . The head support portion 40 is arranged on the (+Y) side of the head support portion 30 of the imaging unit 3 . In addition, the number of the heads 41 of the drawing part 4 may be one, or may be plural.

各個頭41係具備省略圖示的光源、光學系統以及空間光線調變元件。作為空間光線調變元件係能夠利用DMD(Digital Micro Mirror Device;數位微鏡元件)或者GLV(Grating Light Valve;柵光閥)( Silicon Light Machines公司(森尼韋爾(Sunnyvale)、加利福尼亞(California))的註冊商標)等各種元件。作為光源,能夠利用LD(Laser Diode;雷射二極體)等各種光源。複數個頭41係具有略相同的構造。Each head 41 includes a light source, an optical system, and a spatial light modulation element (not shown). As the spatial light modulation element, DMD (Digital Micro Mirror Device) or GLV (Grating Light Valve) can be used (Silicon Light Machines (Sunnyvale, California) ) registered trademark) and other components. As the light source, various light sources such as LD (Laser Diode) can be used. The plural heads 41 have substantially the same structure.

在描繪裝置1中,一邊從描繪部4的複數個頭41朝向基板9的上表面91上照射經過調變(亦即空間調變)的光線,一邊藉由台移動機構22將基板9於Y方向移動。藉此,來自複數個頭41的光線的照射區域在基板9上於Y方向掃描,對基板9進行電路圖案的描繪。在以下的說明中,亦將Y方向稱為「掃描方向」,且亦將X方向稱為「寬度方向」。台移動機構22為掃描機構,用以將來自各個頭41的光線的照射區域在基板9上於掃描方向移動。In the drawing device 1 , the substrate 9 is moved in the Y direction by the stage moving mechanism 22 while irradiating modulated (ie, spatially modulated) light rays from the heads 41 of the drawing unit 4 toward the upper surface 91 of the substrate 9 . move. Thereby, the irradiation area of the light rays from the plurality of heads 41 is scanned in the Y direction on the substrate 9 , and the circuit pattern is drawn on the substrate 9 . In the following description, the Y direction is also referred to as a "scanning direction", and the X direction is also referred to as a "width direction". The stage moving mechanism 22 is a scanning mechanism for moving the irradiation area of the light beam from each head 41 on the substrate 9 in the scanning direction.

在描繪裝置1中,對於基板9的描繪係以所謂的單程(single pass)(單向(one pass))方式進行。具體而言,藉由台移動機構22,台21係相對於複數個頭41於Y方向相對移動,來自複數個頭41的光線的照射區域在基板9的上表面91上於Y方向(亦即掃描方向)僅掃描一次。藉此,結束對於基板9的掃瞄。此外,在描繪裝置1中,亦可藉由反復地進行台21朝向Y方向的移動以及台21朝向X方向的步階移動(step shift)之多程(multi pass)方式對基板9進行描繪。In the drawing apparatus 1, drawing with respect to the board|substrate 9 is performed by the so-called single pass (one-pass) system. Specifically, by the stage moving mechanism 22, the stage 21 is relatively moved in the Y direction with respect to the plurality of heads 41, and the irradiation area of the light rays from the plurality of heads 41 is in the Y direction (that is, the scanning direction) on the upper surface 91 of the substrate 9. ) is scanned only once. Thereby, scanning of the substrate 9 is completed. In addition, in the drawing apparatus 1, the substrate 9 may be drawn by a multi-pass method in which the movement of the stage 21 in the Y direction and the step shift of the stage 21 in the X direction are repeated.

圖3係顯示控制部10所具備的電腦100的構成之圖。電腦100係具備有處理器(processor)101、記憶體102、輸入輸出部103以及匯流排(bus)104之一般的電腦。匯流排104為用以連接處理器101、記憶體102以及輸入輸出部103之訊號電路。記憶體102係記憶程式以及各種資訊。處理器101係依循記憶於記憶體102的程式等,一邊利用記憶體102等一邊執行各種處理(例如數值計算、影像處理)。輸入輸出部103係具備:鍵盤105以及滑鼠106,係接受來自操作者的輸入;以及顯示器107,係顯示來自處理器101的輸出等。此外,控制部10係可為可程式邏輯控制器(PLC;Programmable Logic Controller)或者電路基板等,亦可為這些構件與一個以上的電腦的組合。FIG. 3 is a diagram showing the configuration of the computer 100 included in the control unit 10 . The computer 100 is a general computer including a processor 101 , a memory 102 , an input/output unit 103 , and a bus 104 . The bus bar 104 is a signal circuit for connecting the processor 101 , the memory 102 and the input/output part 103 . The memory 102 stores programs and various kinds of information. The processor 101 executes various processing (for example, numerical calculation, image processing) while using the memory 102 and the like in accordance with a program or the like stored in the memory 102 . The input/output unit 103 includes a keyboard 105 and a mouse 106 for receiving input from the operator, and a display 107 for displaying output from the processor 101 and the like. In addition, the control unit 10 may be a programmable logic controller (PLC; Programmable Logic Controller), a circuit board, or the like, and may be a combination of these components and one or more computers.

圖4係顯示藉由電腦100所實現的控制部10的功能之方塊圖。在圖4中亦一併顯示控制部10以外的構成。控制部10係具備記憶部111、拍攝控制部112、檢測部113以及描繪控制部114。記憶部111係主要藉由記憶體102所實現,預先記憶被使用於後述的圖案匹配之基準影像(亦即模板)以及被描繪至基板9之預定的圖案的資料(亦即描繪用資料)等的各種資訊。FIG. 4 is a block diagram showing the functions of the control unit 10 realized by the computer 100 . In FIG. 4 , configurations other than the control unit 10 are also shown together. The control unit 10 includes a memory unit 111 , an imaging control unit 112 , a detection unit 113 , and a drawing control unit 114 . The memory unit 111 is mainly realized by the memory 102, and stores in advance a reference image (that is, a template) used for pattern matching to be described later, data of a predetermined pattern drawn on the substrate 9 (that is, data for drawing), and the like. various information.

拍攝控制部112、檢測部113以及描繪控制部114係主要藉由處理器101所實現。拍攝控制部112係控制拍攝部3以及台移動機構22,藉此使拍攝部3拍攝基板9的上表面91的一部分並取得影像(以下亦稱為「拍攝影像」)。該拍攝影像係被傳送並被儲存於記憶部111。檢測部113係使用該拍攝影像來檢測基板9的位置。基板9的位置檢測的詳細說明係於後述。描繪控制部114係基於檢測部113所檢測的基板9的位置以及預先記憶於記憶部111的描繪用資料等,控制描繪部4以及台移動機構22,藉此一邊調節描繪位置一邊使描繪部4對基板9進行描繪。The imaging control unit 112 , the detection unit 113 , and the rendering control unit 114 are mainly realized by the processor 101 . The imaging control unit 112 controls the imaging unit 3 and the stage moving mechanism 22 so that the imaging unit 3 captures a part of the upper surface 91 of the substrate 9 and acquires an image (hereinafter also referred to as a "photographed image"). The captured image is transmitted and stored in the memory unit 111 . The detection unit 113 detects the position of the substrate 9 using the captured image. The detailed description of the position detection of the board|substrate 9 is mentioned later. The drawing control unit 114 controls the drawing unit 4 and the stage moving mechanism 22 based on the position of the substrate 9 detected by the detection unit 113 and the drawing data previously stored in the memory unit 111 , and thereby adjusts the drawing position and controls the drawing unit 4 . The substrate 9 is drawn.

接著,參照圖5說明描繪裝置1所為的朝基板9的圖案的描繪之流程。對基板9進行描繪時,首先,基板9係被搬入至描繪裝置1並被台21保持(步驟S11)。此時,台21係位於比拍攝部3以及描繪部4還更(-Y)側。接著,藉由台移動機構22,基板9係與台21一起朝(+Y)方向移動並朝拍攝部3的下方移動。Next, the flow of the drawing of the pattern on the substrate 9 by the drawing apparatus 1 will be described with reference to FIG. 5 . When drawing the board|substrate 9, first, the board|substrate 9 is carried into the drawing apparatus 1, and is hold|maintained by the stage 21 (step S11). At this time, the stage 21 is located on the (−Y) side of the imaging unit 3 and the drawing unit 4 . Next, by the stage moving mechanism 22 , the substrate 9 is moved in the (+Y) direction together with the stage 21 and is moved below the imaging unit 3 .

在描繪裝置1中,於記憶部111(參照圖4)預先記憶有基板9的複數個基板要素94(參照圖2)中之預先選擇的兩個以上的基板要素94的基板9上的設計位置。該兩個以上的基板要素94係在X方向以及Y方向中分離,並未彼此鄰接。在本實施形態中,於記憶部111預先記憶有如圖6中以附上元件符號94a的二點鏈線所圍繞般位於基板9的四個角部之四個基板要素(以下亦稱為「選擇基板要素94a」)的設計位置。所謂選擇基板要素94a的設計位置為理想狀態的選擇基板要素94a的位置,理想狀態的選擇基板要素94a為選擇基板要素94a依照設計資訊形成於基板9上且不會於基板9產生應變等變形。In the drawing device 1 , the design positions on the substrate 9 of two or more substrate elements 94 preselected among the plurality of substrate elements 94 (refer to FIG. 2 ) of the substrate 9 are stored in the memory unit 111 (refer to FIG. 4 ) in advance. . The two or more substrate elements 94 are separated in the X direction and the Y direction, and are not adjacent to each other. In the present embodiment, the memory unit 111 pre-stores four substrate elements located at the four corners of the substrate 9 as surrounded by the two-dot chain line with the reference numeral 94a as shown in FIG. The design position of the board element 94a"). The design position of the selection substrate element 94a is the position of the selection substrate element 94a in the ideal state. The selection substrate element 94a in the ideal state is the selection substrate element 94a formed on the substrate 9 according to the design information and does not cause deformation such as strain on the substrate 9 .

在描繪裝置1中,拍攝控制部112係基於各個選擇基板要素94a的設計位置控制拍攝部3,藉此藉由拍攝部3分別進行四個選擇基板要素94a的拍攝並取得四個拍攝影像(步驟S12)。例如,拍攝配置於基板9上的(+Y)側的兩個選擇基板要素94a後,藉由台移動機構22將基板9朝(+Y)方向移動,拍攝配置於基板9上的(-Y)側的兩個選擇基板要素94a。此外,選擇基板要素94a的數量並未限定於四個,只要為兩個以上即可。在步驟S12中,藉由拍攝部3取得兩個以上的拍攝影像。In the drawing device 1, the imaging control unit 112 controls the imaging unit 3 based on the design positions of the respective selection substrate elements 94a, whereby the imaging unit 3 performs imaging of the four selection substrate elements 94a and acquires four captured images (step S12). For example, after two selected substrate elements 94a arranged on the (+Y) side on the substrate 9 are photographed, the substrate 9 is moved in the (+Y) direction by the stage moving mechanism 22, and (-Y) arranged on the substrate 9 is photographed. ) side of the two selection board elements 94a. In addition, the number of the selection board elements 94a is not limited to four, and may be two or more. In step S12 , two or more captured images are acquired by the imaging unit 3 .

圖7係顯示一個拍攝影像81之圖。於略矩形狀的拍攝影像81包含有一個選擇基板要素94a。在圖7所示的例子中,於略正方形狀的拍攝影像81包含有:一個選擇基板要素94a的整體,係位於基板9上的(-X)側及(-Y)側的角部;以及複數個基板要素94的一部分,係與該選擇基板要素94a鄰接。拍攝影像81係例如為256階度(gradation)的灰階(gray scale)影像。在拍攝影像81中,各個像素的像素值為屬於最小像素值的0(黑)至屬於最大像素值的255(白)的範圍中的任意值。拍攝影像81整體的平均像素值(亦即拍攝影像81中的全像素的像素值的算術平均)係例如為90至120。FIG. 7 is a diagram showing a captured image 81 . One selection board element 94a is included in the substantially rectangular photographed image 81 . In the example shown in FIG. 7 , the captured image 81 in a substantially square shape includes: the entirety of one selection substrate element 94a, which is located on the (-X) side and the (-Y) side corners on the substrate 9; and A part of the plurality of substrate elements 94 is adjacent to the selected substrate element 94a. The captured image 81 is, for example, a gray scale image of 256 gradations. In the captured image 81, the pixel value of each pixel is an arbitrary value in the range of 0 (black) belonging to the minimum pixel value to 255 (white) belonging to the maximum pixel value. The average pixel value of the entire captured image 81 (that is, the arithmetic mean of pixel values of all pixels in the captured image 81 ) is, for example, 90 to 120.

如圖7所示,選擇基板要素94a係具備圖案區域95。圖案區域95(亦稱為晶粒)為下述區域:在比描繪裝置1中的描繪處理還後續的工序中安裝有晶片構件等。在被搬入至描繪裝置1之前的階段,於圖案區域95預先形成有預定的圖案。在圖7中省略預先形成於圖案區域95之圖案的圖示,於圖案區域95附上平行斜線。圖案區域95係具有略矩形狀的外緣(以下亦稱為「區域外緣951」)。換言之,區域外緣951的內側的區域為圖案區域95。在圖7所示的例子中,區域外緣951為略正方形狀。針對其他的基板要素94亦同樣。As shown in FIG. 7 , the selected substrate element 94 a includes a pattern area 95 . The pattern area 95 (also referred to as a die) is an area in which a wafer member or the like is mounted in a process subsequent to the drawing process in the drawing apparatus 1 . A predetermined pattern is previously formed in the pattern area 95 at a stage before being carried into the drawing apparatus 1 . In FIG. 7 , illustration of the pattern previously formed in the pattern area 95 is omitted, and parallel oblique lines are attached to the pattern area 95 . The pattern region 95 has a substantially rectangular outer edge (hereinafter also referred to as "region outer edge 951"). In other words, the area inside the area outer edge 951 is the pattern area 95 . In the example shown in FIG. 7 , the region outer edge 951 has a substantially square shape. The same applies to the other board elements 94 .

在圖7所示的例子中,選擇基板要素94a的圖案區域95的區域外緣951為具有與X方向略平行的一對邊以及與Y方向略平行的一對邊之略矩形狀。然而,在圖案區域95的四個角部中,區域外緣951的形狀並非是矩形的一部分。例如,圖案區域95的(-X)側及(+Y)側的角部係相對於X方向以及Y方向被傾斜地倒角,且區域外緣951係相對於X方向以及Y方向呈傾斜。在圖案區域95的(-X)側及(-Y)側的角部以及(+X)側及(+Y)側的角部中亦同樣。此外,圖案區域95的(+X)側及(-Y)側的角部係具有已切除小的矩形區域之形狀,區域外緣951係被彎曲成曲柄(crank)狀。亦即,在圖7所示的例子中,區域外緣951為缺少角部之略矩形狀。In the example shown in FIG. 7, the area outer edge 951 of the pattern area 95 of the selected substrate element 94a has a substantially rectangular shape having a pair of sides substantially parallel to the X direction and a pair of sides substantially parallel to the Y direction. However, in the four corners of the pattern area 95, the shape of the area outer edge 951 is not a part of the rectangle. For example, corners on the (-X) side and (+Y) side of the pattern region 95 are chamfered obliquely with respect to the X and Y directions, and the region outer edge 951 is inclined with respect to the X and Y directions. The same applies to the corners on the (-X) side and the (-Y) side and the corners on the (+X) side and the (+Y) side of the pattern region 95 . Further, the corners on the (+X) side and the (−Y) side of the pattern area 95 have the shape of a small rectangular area cut away, and the area outer edge 951 is bent in a crank shape. That is, in the example shown in FIG. 7, the area|region outer edge 951 has a substantially rectangular shape which lacks a corner|angular part.

圖案區域95的角部中的區域外緣951的形狀以及位於區域外緣951的外側之小的三角形、矩形等之圖形係在比描繪裝置1中的描繪處理還後面所進行之預定的晶片構件等之安裝工序、作成封裝完成品(亦即半導體封裝)後朝電性機器之安裝工序中被利用於晶片構件、封裝完成品的定位等。區域外緣951中之欠缺的角部(亦即,與區域外緣951的四邊外切之最小矩形與區域外緣951之間的差,以下亦稱為「欠缺角部」)的大小係在該最小矩形的各個邊中例如為各個邊的長度的5%以下。此外,在圖案區域95中,區域外緣951的角部無須在四個角部的全部的角部中皆欠缺。然而,通常區域外緣951的角部係在圖案區域95的一個以上的角部中是欠缺的。The shape of the area outer edge 951 in the corners of the pattern area 95 and the small triangles, rectangles, etc. located outside the area outer edge 951 are predetermined wafer members performed after the drawing process in the drawing apparatus 1. It is used for the positioning of chip components and the positioning of the packaged product in the mounting process such as the packaging finished product (ie, semiconductor package) and the mounting process to the electrical equipment. The size of the missing corners in the area outer edge 951 (that is, the difference between the smallest rectangle circumscribing the four sides of the area outer edge 951 and the area outer edge 951, hereinafter also referred to as "missing corners") is determined by Each side of the smallest rectangle is, for example, 5% or less of the length of each side. In addition, in the pattern region 95, the corners of the region outer edge 951 do not need to be missing in all of the four corners. However, in general, the corner tie of the area outer edge 951 is absent in one or more corners of the pattern area 95 .

藉由拍攝部3所取得的拍攝影像81係朝圖4所示的控制部10輸送並儲存於記憶部111。如上所述,在記憶部111中預先記憶有被使用於圖案匹配的基準影像。在描繪裝置1中,將與選擇基板要素94a的圖案區域95的區域外緣951對應之圖形作為基準影像來使用。The captured image 81 acquired by the imaging unit 3 is sent to the control unit 10 shown in FIG. 4 and stored in the memory unit 111 . As described above, the reference image used for pattern matching is previously stored in the storage unit 111 . In the drawing apparatus 1, the figure corresponding to the area outer edge 951 of the pattern area 95 of the selected board element 94a is used as a reference image.

在控制部10中,在檢測部113中對拍攝影像81進行使用了基準影像的圖案匹配,藉此求出拍攝影像81中的區域外緣951的位置,並基於區域外緣951的位置求出選擇基板要素94a的位置。該圖案匹配係藉由公知的圖案匹配法(例如幾何學形狀圖案匹配、正規化相關檢索等)來進行。圖案匹配所為的選擇基板要素94a的位置的算出係針對各個拍攝影像81來進行。In the control unit 10 , the detection unit 113 performs pattern matching on the captured image 81 using the reference image, thereby obtaining the position of the area outer edge 951 in the captured image 81 , and obtaining the position based on the position of the area outer edge 951 The position of the substrate element 94a is selected. The pattern matching is performed by a known pattern matching method (eg, geometric shape pattern matching, normalized correlation search, etc.). Calculation of the position of the selected board element 94 a for pattern matching is performed for each captured image 81 .

接著,基於各個拍攝影像81中的選擇基板要素94a的位置以及取得各個拍攝影像81時的基板9與拍攝部3之間的相對位置等,藉由檢測部113檢測台21上的基板9的位置(步驟S13)。所謂在步驟S13中藉由檢測部113所檢測之基板9的位置係包含下述資訊:顯示台21上的基板9的X方向以及Y方向中的座標、基板9的朝向以及基板9的應變等所致使之變形之資訊。此外,所謂顯示基板9的變形之資訊為已變形的基板9的形狀以及該基板9上的複數個基板要素94的位置等之資訊。Next, the position of the substrate 9 on the stage 21 is detected by the detection unit 113 based on the position of the selected substrate element 94 a in each captured image 81 and the relative position between the substrate 9 and the imaging unit 3 when each captured image 81 was acquired, etc. (step S13). The position of the substrate 9 detected by the detection unit 113 in step S13 includes the following information: the coordinates in the X direction and the Y direction of the substrate 9 on the display stage 21 , the orientation of the substrate 9 , the strain of the substrate 9 , etc. The information that caused it to deform. In addition, the information showing the deformation of the substrate 9 is information such as the shape of the deformed substrate 9 and the positions of the plurality of substrate elements 94 on the substrate 9 .

在此,假設在步驟S13的圖案匹配中使用具有如圖8所示的四個角部之矩形的基準影像(以下稱為「比較例的基準影像701」)時,如上所述由於區域外緣951(參照圖7)為角部欠缺之略矩形狀,因此會有無法檢測區域外緣951的位置或者錯誤地檢測區域外緣951的位置之虞。亦即,在使用比較例的基準影像701的圖案匹配中難以精度佳地檢測基板9的位置。Here, when a reference image having a rectangle having four corners as shown in FIG. 8 (hereinafter referred to as "reference image 701 of the comparative example") is used in the pattern matching in step S13, the outer edge of the area is affected as described above. 951 (see FIG. 7 ) has a substantially rectangular shape with missing corners, so the position of the outer edge 951 of the region cannot be detected or the position of the outer edge 951 of the region may be detected erroneously. That is, in the pattern matching using the reference image 701 of the comparative example, it is difficult to accurately detect the position of the substrate 9 .

在此,如圖9所示,在描繪裝置1中將已從區域外緣951(參照圖7)去除角部之圖形(亦即在區域外緣951中之與X方向或者Y方向略平行的各個邊中已去除角部而設定之線段72的集合)作為基準影像71來使用。藉此,在各個拍攝影像81中能藉由圖案匹配精度佳地求出角部欠缺之矩形的區域外緣951的位置。結果,能精度佳地進行台21上的基板9的位置檢測。此外,基準影像71亦可藉由從拍攝正常的基板要素94所獲得的影像抽出區域外緣951並去除角部而生成,亦可藉由已知的方法從預先形成於基板要素94之圖案的設計資料(例如CAD(computer-aided design;電腦輔助設計)資料)所生成。Here, as shown in FIG. 9 , in the drawing device 1, a figure whose corners have been removed from the area outer edge 951 (refer to FIG. 7 ) (that is, in the area outer edge 951 that is slightly parallel to the X direction or the Y direction) The set of line segments 72 set with the corners removed from each side) is used as the reference image 71 . Thereby, the position of the outer edge 951 of the rectangular region having the missing corners can be obtained with high accuracy by pattern matching in each captured image 81 . As a result, the position detection of the substrate 9 on the stage 21 can be performed with high accuracy. In addition, the reference image 71 may be generated by extracting the outer edge 951 of the region from an image obtained by photographing a normal substrate element 94 and removing corners, or by a known method from the pattern of the substrate element 94 formed in advance. Design data (such as CAD (computer-aided design; computer-aided design) data) generated.

用以構成上述基準影像71之各個線段72係較佳為從該各個邊中之與其他邊的虛擬的交點之虛擬頂點73起相距各個邊的長度的10%以上。基準影像71的各個線段72為基準影像71中之與區域外緣951的各個邊對應之邊中的線段,以下亦簡稱為「區域外緣951的各個邊中的線段72」。所謂虛擬頂點73係指區域外緣951中之鄰接的兩條邊的延長線(在圖9中以二點鏈線描繪)的交點。此外,所謂各個邊的長度係指夾著該各個邊之兩個虛擬頂點73之間的距離,且與上述區域外緣951的四邊外切之最小矩形的各個邊的長度對應。在以下的說明中,將虛擬頂點73與線段72的端點之間的最短距離稱為「角間距(angular spacing)D1」。It is preferable that each line segment 72 constituting the above-mentioned reference image 71 is 10% or more of the length of each side from the virtual vertex 73 of the virtual point of intersection of each side and the other side. Each line segment 72 of the reference image 71 is a line segment in the edge corresponding to each edge of the region outer edge 951 in the reference image 71 , and is also simply referred to as “line segment 72 in each edge of the region outer edge 951 ”. The virtual vertex 73 refers to the intersection of the extension lines (drawn by a two-dot chain line in FIG. 9 ) of two adjacent sides in the region outer edge 951 . In addition, the length of each side refers to the distance between two virtual vertices 73 sandwiching each side, and corresponds to the length of each side of the smallest rectangle circumscribed by the four sides of the outer edge 951 of the region. In the following description, the shortest distance between the virtual vertex 73 and the end point of the line segment 72 is referred to as "angular spacing (angular spacing) D1".

如上所述,區域外緣951的欠缺角部的大小為與區域外緣951的四邊外切之最小矩形的邊的長度的5%以下。因此,藉由將角間距D1設定成該邊的長度的10%以上,能在拍攝影像81中的圖案匹配時防止基準影像71的線段72與拍攝影像81的區域外緣951的欠缺角部匹配。此外,從圖案匹配的精度提升的觀點而言,線段72較長為佳。尤其,從確保基板9的位置檢測的穩定性(亦即頑強性)的觀點而言,角間距D1較佳為設定成上述邊的長度的25%以下。As described above, the size of the missing corner portion of the area outer edge 951 is 5% or less of the length of the side of the smallest rectangle circumscribing the four sides of the area outer edge 951 . Therefore, by setting the angular distance D1 to be 10% or more of the length of the side, it is possible to prevent the line segment 72 of the reference image 71 from being matched with the missing corner portion of the area outer edge 951 of the captured image 81 during pattern matching in the captured image 81 . In addition, from the viewpoint of improving the accuracy of pattern matching, it is preferable that the line segment 72 is longer. In particular, from the viewpoint of securing stability (that is, tenacity) of the position detection of the substrate 9, the angular pitch D1 is preferably set to 25% or less of the length of the side.

在描繪裝置1中,描繪控制部114係基於檢測部113所檢測的基板9的位置控制描繪部4以及台移動機構22,藉此能一邊調節描繪位置一邊精度佳地進行對於基板9的各個基板要素94之圖案的描繪(步驟S14)。在步驟S14中,在描繪部4以及台移動機構22中藉由已知的修正方法,基於基板9的上述位置機械性地自動修正從描繪部4朝基板9照射之光束的調變間隔與調變時序以及基板9上的光束的掃描位置等。In the drawing device 1 , the drawing control unit 114 controls the drawing unit 4 and the stage moving mechanism 22 based on the position of the substrate 9 detected by the detection unit 113 , whereby the drawing position can be adjusted with high accuracy for each substrate of the substrate 9 . Drawing of the pattern of the element 94 (step S14). In step S14, the drawing unit 4 and the stage moving mechanism 22 automatically and mechanically correct the modulation interval and the modulation interval of the light beam irradiated from the drawing unit 4 toward the substrate 9 based on the above-mentioned position of the substrate 9 by a known correction method. change the timing and the scanning position of the light beam on the substrate 9, etc.

在上述圖7中雖然在圖案區域95的各邊中之將角部除外之部位中將區域外緣951描繪成一條直線,然而實際上並未限定於一條直線。例如,如圖10A的放大圖所示,在於圖案區域95的外緣部存在有平台(land)96之情形中,區域外緣951的(+Y)側的邊係成為被平台96分割成圖10A中的左右的兩條直線。在此情形中,雖然在基準影像71(參照圖9)中(+Y)側的線段72亦需要在與平台96對應的位置被分割,然而如上所述,從圖案匹配的精度提升的觀點而言,線段72較長為佳。In the above-mentioned FIG. 7 , the region outer edge 951 is drawn as a straight line in the portion excluding the corners of each side of the pattern region 95 , but it is not actually limited to a straight line. For example, as shown in the enlarged view of FIG. 10A , when a land 96 exists on the outer edge of the pattern region 95 , the edge system on the (+Y) side of the region outer edge 951 is divided into the figure by the land 96 . The two straight lines left and right in 10A. In this case, the line segment 72 on the (+Y) side in the reference image 71 (see FIG. 9 ) also needs to be divided at the position corresponding to the stage 96 . However, as described above, from the viewpoint of improving the accuracy of pattern matching, the In other words, the line segment 72 is preferably longer.

因此,較佳為在步驟S13中在各個拍攝影像81與基準影像71之間的圖案匹配之前對各個拍攝影像81進行閉合處理。藉此,如圖10B所示,平台96以及平台96附近的空隙(亦即背景)被周圍的部位(亦即圖案區域95的一部分)吸收,區域外緣951的(+Y)側的邊係成為一條直線。結果,基準影像71中之與上述邊對應之線段72係不被分割地能將一條長的直線作為線段72來利用。因此,提升步驟S13中的圖案匹配的精度,從而提升基板9的位置檢測的精度。此外,在圖10B中以二點鏈線顯示閉合處理前所存在的平台96的位置(圖12B中亦同樣)。Therefore, it is preferable to perform a closing process on each shot image 81 before the pattern matching between each shot image 81 and the reference image 71 in step S13. As a result, as shown in FIG. 10B , the platform 96 and the space near the platform 96 (that is, the background) are absorbed by the surrounding parts (that is, a part of the pattern area 95 ), and the edge on the (+Y) side of the outer edge 951 of the area is become a straight line. As a result, the line segment 72 corresponding to the above-mentioned side in the reference image 71 can be used as the line segment 72 as a long straight line without being divided. Therefore, the precision of the pattern matching in step S13 is improved, thereby improving the precision of the position detection of the substrate 9 . In addition, in FIG. 10B, the position of the stage 96 existing before the closing process is shown by a two-dot chain line (the same is true in FIG. 12B).

步驟S13的閉合處理係除了上述般防止平台96等所致使之基準影像71的線段72的分割之外,在基板9的位置檢測中亦有助益。例如,如圖11A所示,在於圖案區域95的外緣部存在有接近區域外緣951且略平行地延伸的直線97之情形中,會有在步驟S13的圖案匹配中該直線97被誤認為是區域外緣951從而導致基板9的位置檢測的精度降低之可能性。在此情形中,在圖案匹配前進行閉合處理,藉此如圖11B所示直線97被周圍的部位(亦即圖案區域95的一部分)吸收而被消除。藉此,防止直線97被誤認為是區域外緣951,從而防止基板9的位置檢測的精度降低。此外,在圖11B中以二點鏈線顯示閉合處理前所存在的直線97的位置。In addition to preventing division of the line segment 72 of the reference image 71 by the stage 96 and the like as described above, the closing process in step S13 is also useful in the position detection of the substrate 9 . For example, as shown in FIG. 11A , in the case where a straight line 97 that is close to the region outer edge 951 and extends slightly in parallel exists at the outer edge of the pattern region 95 , the line 97 may be mistaken for the line 97 in the pattern matching in step S13 It is the possibility of lowering the accuracy of the position detection of the substrate 9 due to the region outer edge 951 . In this case, a closing process is performed before pattern matching, whereby the straight line 97 is absorbed by the surrounding portion (ie, a part of the pattern area 95 ) as shown in FIG. 11B and eliminated. Thereby, the straight line 97 is prevented from being mistaken for the area outer edge 951, and the accuracy of the position detection of the substrate 9 is prevented from being lowered. In addition, in FIG. 11B , the position of the straight line 97 existing before the closing process is shown by a two-dot chain line.

另一方面,如圖12A所示,在於圖案區域95的(+Y)側的外緣部存在有複數個平台96接近地排列於X方向而成的平台圖案之情形中,即使在進行了上述閉合處理之情形中,如圖12B所示區域外緣951的(+Y)側的邊係成為被分割成圖12B中的左右的兩條直線。因此,如圖12C所示,即使在基準影像71中,(+Y)側的線段72亦在與複數個平台96對應的位置被分割成兩條線段72a、72b。在此情形中,在步驟S13的圖案匹配中使用兩條線段72a、72b雙方作為基準影像71的(+Y)側的邊。On the other hand, as shown in FIG. 12A , when there is a terrace pattern in which a plurality of terraces 96 are closely arranged in the X direction at the outer edge portion of the pattern region 95 on the (+Y) side, even if the above-mentioned In the case of the closing process, as shown in FIG. 12B , the edge system on the (+Y) side of the region outer edge 951 is divided into two straight lines on the left and right in FIG. 12B . Therefore, as shown in FIG. 12C , even in the reference image 71 , the line segment 72 on the (+Y) side is divided into two line segments 72 a and 72 b at positions corresponding to the plurality of platforms 96 . In this case, both of the two line segments 72a and 72b are used as the edge on the (+Y) side of the reference image 71 in the pattern matching in step S13.

在該圖案匹配中,亦可僅使用兩條線段72a、72b中的一方的線段作為基準影像71的(+Y)側的邊。然而,如上所述,由於從圖案匹配的精度提升的觀點而言較佳為使用長的線段,因此在圖12C所示的例子中較佳為使用兩條線段72a、72b中的至少長的線段72a作為基準影像71的(+Y)側的邊。換言之,在基準影像71的一個邊被分割成兩條以上的線段之情形中,從圖案匹配的精度提升的觀點而言較佳為於基準影像71含有至少該一個邊中的最長的線段。In this pattern matching, only one line segment of the two line segments 72 a and 72 b may be used as the side on the (+Y) side of the reference image 71 . However, as described above, since it is preferable to use a long line segment from the viewpoint of improving the accuracy of pattern matching, it is preferable to use at least a long line segment among the two line segments 72a, 72b in the example shown in FIG. 12C . 72a serves as a side on the (+Y) side of the reference image 71 . In other words, when one side of the reference image 71 is divided into two or more line segments, it is preferable that the reference image 71 contains at least the longest line segment in the one side from the viewpoint of improving the accuracy of pattern matching.

在描繪裝置1中,在台21上的基板9的位置偏移、基板9的變形大之情形中,如圖13所示會有在於步驟S12中所取得的拍攝影像81僅包含有一個選擇基板要素94a的一部分之情形。在圖13所示的例子中,選擇基板要素94a的(+X)側的部位係從拍攝影像81的(+X)側的外緣伸出至外側。在圖13中以虛線描繪圖案區域95中之從拍攝影像81伸出的部分的區域外緣951(圖14A以及圖14B亦同樣)。In the drawing apparatus 1, when the position of the substrate 9 on the stage 21 is displaced and the deformation of the substrate 9 is large, as shown in FIG. 13, the captured image 81 acquired in step S12 may include only one selection substrate A case of part of element 94a. In the example shown in FIG. 13 , the portion on the (+X) side of the selected board element 94a protrudes from the outer edge on the (+X) side of the captured image 81 to the outside. In FIG. 13 , an area outer edge 951 of a portion of the pattern area 95 extending from the captured image 81 is drawn by a dotted line (the same applies to FIGS. 14A and 14B ).

拍攝影像81中的選擇基板要素94a的局部性含有係例如在步驟S13的圖案匹配中基於所檢測的選擇基板要素94a的形狀與基準影像71的形狀的一致性是否滿足預定值等來判斷。在此情形中,在描繪裝置1中例如取代步驟S13的基板9的位置檢測,對描繪裝置1的操作者等通知台21上的基板9為錯誤基板之要旨,並中止對於基板9的描繪處理(步驟S14)。或者,拍攝影像81中的選擇基板要素94a的局部性含有係例如基於依據藉由圖案匹配從拍攝影像81所求出的選擇基板要素94a的位置而檢測出的基板9的位置是否在預定的範圍內來判斷。在此情形中,在描繪裝置1中係例如在步驟S13中的基板9的位置檢測後,對描繪裝置1的操作者等通知台21上的基板9為錯誤基板之要旨,並中止對於基板9的描繪處理(步驟S14)。The local content of the selection board element 94a in the captured image 81 is determined based on whether the detected shape of the selection board element 94a matches the shape of the reference image 71 satisfies a predetermined value in the pattern matching in step S13, for example. In this case, in the drawing apparatus 1, for example, instead of the position detection of the board 9 in step S13, the operator of the drawing apparatus 1 is notified that the board 9 on the stage 21 is an incorrect board, and the drawing process on the board 9 is stopped. (step S14). Alternatively, the local inclusion of the selected substrate element 94a in the captured image 81 is based on, for example, whether the position of the substrate 9 detected based on the position of the selected substrate element 94a obtained from the captured image 81 by pattern matching is within a predetermined range or not judge within. In this case, in the drawing apparatus 1, after the position detection of the board 9 in step S13, for example, the operator of the drawing apparatus 1 is notified that the board 9 on the stage 21 is an incorrect board, and the operation of the board 9 is stopped. drawing processing (step S14).

在選擇基板要素94a從拍攝影像81伸出之情形中將基板9作為錯誤基板之理由在於:由於在拍攝影像81的外緣中之與選擇基板要素94a重疊的部分(在圖13所示的例子中為(+X)側的外緣的一部分)係與選擇基板要素94a的區域外緣951相同地為於Y方向延伸的直線,因此防止該外緣的一部分被誤認為是區域外緣951。朝操作者等之通知係例如藉由朝顯示器107(參照圖3)之警告顯示等來進行。藉此,能防止:在於步驟S13的圖案匹配中拍攝影像81的外緣的上述一部分被誤認為是區域外緣951從而在錯誤檢測基板9的位置的狀態下進行描繪處理。The reason why the substrate 9 is used as an incorrect substrate when the selected substrate element 94a protrudes from the captured image 81 is that the portion of the outer edge of the captured image 81 that overlaps with the selected substrate element 94a (in the example shown in FIG. 13 ) The middle is a part of the outer edge on the (+X) side) is a straight line extending in the Y direction like the region outer edge 951 of the selected substrate element 94a, so that part of the outer edge is prevented from being mistaken for the region outer edge 951. The notification to the operator or the like is performed by, for example, a warning display on the display 107 (see FIG. 3 ). Thereby, it can prevent that the said part of the outer edge of the captured image 81 in the pattern matching of step S13 is mistakenly recognized as the area outer edge 951, and the drawing process can be prevented from being performed in the state which detected the position of the board|substrate 9 erroneously.

或者,在描繪裝置1中,在如上所述般於拍攝影像81僅包含有選擇基板要素94a的一部分之情形中,如圖14A所示,在步驟S13中於拍攝影像81的周圍附加有略矩形框狀的擴張影像82,在此狀態下進行圖案匹配。擴張影像82的內緣係遍及全周地與拍攝影像81的外緣一致。擴張影像82的寬度(亦即拍攝影像81的外緣與擴張影像82的外緣之間的最短距離)係例如為100像素至300像素。擴張影像82的寬度亦可配合選擇基板要素94a的大小而進行各種變更。在圖14A所示的例子中,擴張影像82為具有一樣的像素值(亦即濃度)的影像。擴張影像82的像素值係例如為屬於最大像素值與最小像素值的中間值之128。在圖14A中以虛線描繪圖案區域95中之從拍攝影像81伸出的部分的區域外緣951(圖14B中亦同樣)。Alternatively, in the rendering device 1, in the case where the captured image 81 includes only a part of the selection board element 94a as described above, as shown in FIG. 14A, a rectangle is added around the captured image 81 in step S13. The frame-shaped expanded image 82 performs pattern matching in this state. The inner edge of the expanded image 82 coincides with the outer edge of the captured image 81 over the entire circumference. The width of the expanded image 82 (ie, the shortest distance between the outer edge of the captured image 81 and the outer edge of the expanded image 82 ) is, for example, 100 to 300 pixels. The width of the expanded image 82 can also be changed in various ways according to the size of the selected substrate element 94a. In the example shown in FIG. 14A , the expanded image 82 is an image having the same pixel value (ie, density). The pixel value of the expanded image 82 is, for example, 128 belonging to the middle value of the maximum pixel value and the minimum pixel value. In FIG. 14A , an area outer edge 951 of a portion of the pattern area 95 extending from the captured image 81 is drawn by a dotted line (the same is true in FIG. 14B ).

如此,藉由對拍攝影像81附加有擴張影像82,藉此如圖14B所示在圖案匹配時能使基準影像71的一部分位於比拍攝影像81的外緣還外側。因此,即使在選擇基板要素94a的一部分伸出至比拍攝影像81的外緣還外側之情形中,亦能在拍攝影像81內使選擇基板要素94a的區域外緣951與基準影像71的線段72精度佳地匹配。結果,能精度佳地檢測基板9的位置。In this way, by adding the expanded image 82 to the captured image 81 , as shown in FIG. 14B , a part of the reference image 71 can be positioned outside the outer edge of the captured image 81 during pattern matching as shown in FIG. 14B . Therefore, even when a part of the selection board element 94a protrudes beyond the outer edge of the captured image 81, the region outer edge 951 of the selection board element 94a and the line segment 72 of the reference image 71 can be made in the captured image 81. Accuracy is well matched. As a result, the position of the substrate 9 can be detected with high accuracy.

在描繪裝置1中,擴張影像82的像素值與拍攝影像81整體的平均像素值之間的差係較佳為比為了將選擇基板要素94a的圖案區域95與圖案區域95的外側的區域(亦即背景區域)區別而預先設定的像素值的差(以下亦稱為「圖案區域臨限值」)還小。藉此,能在步驟S13的圖案匹配中防止將與選擇基板要素94a的區域外緣951相同地為直線的拍攝影像81與擴張影像82之間的交界誤認為是區域外緣951。結果,能更精度佳地檢測基板9的位置。此外,上述圖案區域臨限值係在描繪裝置1所為的基板9的處理之前預先記憶於控制部10的記憶部111。In the rendering device 1, the difference between the pixel value of the expanded image 82 and the average pixel value of the entire captured image 81 is preferably smaller than the pattern area 95 for selecting the substrate element 94a and the area outside the pattern area 95 (also That is, the difference between the preset pixel values (hereinafter also referred to as "pattern region threshold value") is still small. This prevents the boundary between the captured image 81 and the expanded image 82 , which are the same straight line as the region outer edge 951 of the selected substrate element 94a, from being mistaken for the region outer edge 951 in the pattern matching in step S13. As a result, the position of the substrate 9 can be detected more accurately. In addition, the said pattern area threshold value is memorize|stored in the memory|storage part 111 of the control part 10 in advance before the process of the board|substrate 9 by which the drawing apparatus 1 is performed.

上述擴張影像82的濃度不一定需要一樣。在擴張影像82的濃度不一樣之情形中,較佳為至少拍攝影像81的周圍(亦即拍攝影像81的附近)中的擴張影像82的像素值與拍攝影像81整體的平均像素值之間的差比圖案區域臨限值還小。藉此,與上述略同樣地,能防止拍攝影像81與擴張影像82之間的交界被誤認為是區域外緣951,結果能更精度佳地檢測基板9的位置。The density of the above-mentioned expanded image 82 does not necessarily need to be the same. In the case where the density of the expanded image 82 is not the same, it is preferable that at least the pixel value of the expanded image 82 in the periphery of the photographed image 81 (that is, in the vicinity of the photographed image 81 ) and the average pixel value of the photographed image 81 as a whole be between the pixel values. The difference is smaller than the pattern area threshold value. As a result, the boundary between the captured image 81 and the expanded image 82 can be prevented from being mistakenly identified as the region outer edge 951 in the same manner as described above, and as a result, the position of the substrate 9 can be detected more accurately.

在描繪裝置1中,在於步驟S12中拍攝部3所為的一次拍攝所能夠取得的能夠拍攝區域的大小比選擇基板要素94a還小之情形中,一邊在選擇基板要素94a附近中每次稍微地挪動拍攝位置一邊進行複數次拍攝。接著,如圖15所示,將藉由該複數次拍攝的影像所獲得的複數個影像(亦即為包含選擇基板要素94a的一部分之影像,以下亦稱為「部分影像83」)合成至比部分影像83還大的基底影像84上,藉此生成拍攝影像81。與各個部分影像83對應的基板9上的區域係和與其他的部分影像83對應的基板9上的區域局部性地重複。基底影像84為比局部性地重複配置的複數個部分影像83還大的略矩形狀的影像,且該複數個部分影像83整體係配置於基底影像84上。於該複數個部分影像83包含有選擇基板要素94a整體。在圖15所示的例子中,基底影像84為排除與複數個部分影像83重疊的區域之外具有一樣的像素值(亦即濃度)之影像。基底影像84的像素值係排除與複數個部分影像83重疊的區域之外,例如為最大像素值與最小像素值的中間值之128。In the rendering device 1, when the size of the image-capable area that can be acquired by one imaging performed by the imaging unit 3 in step S12 is smaller than the selection board element 94a, the selection board element 94a is moved slightly each time in the vicinity of the selection board element 94a. Shoot multiple times while shooting at the position. Next, as shown in FIG. 15 , a plurality of images obtained from the images captured a plurality of times (that is, an image including a part of the selection board element 94a, hereinafter also referred to as “partial image 83”) are synthesized into a ratio of The partial image 83 is also placed on the larger base image 84, thereby generating the shot image 81. The area on the substrate 9 corresponding to each partial image 83 is partially overlapped with the area on the substrate 9 corresponding to the other partial images 83 . The base image 84 is a substantially rectangular image larger than the plurality of partial images 83 that are partially and repeatedly arranged, and the plurality of partial images 83 are entirely arranged on the base image 84 . The plurality of partial images 83 include the entire selection board element 94a. In the example shown in FIG. 15 , the base image 84 is an image having the same pixel value (ie, density) excluding the area overlapping with the plurality of partial images 83 . The pixel value of the base image 84 excludes the region overlapping with the plurality of partial images 83 , and is, for example, 128 of the median value between the maximum pixel value and the minimum pixel value.

在描繪裝置1中,基底影像84的像素值與複數個部分影像83整體的平均像素值之間的差係較佳為比上述圖案區域臨限值還小。藉此,能防止:在步驟S13的圖案匹配中,將與選擇基板要素94a的區域外緣951相同地為直線的部分影像83與基底影像84之間的交界誤認為是區域外緣951。結果,能更精度佳地檢測基板9的位置。In the rendering device 1, the difference between the pixel value of the base image 84 and the average pixel value of the entire plurality of partial images 83 is preferably smaller than the above-described pattern region threshold value. This prevents the boundary between the partial image 83 and the base image 84 , which are straight lines like the region outer edge 951 of the selected substrate element 94a, from being mistaken for the region outer edge 951 in the pattern matching in step S13. As a result, the position of the substrate 9 can be detected more accurately.

上述基底影像84的濃度係不一定要在未與複數個部分影像83重疊的區域整體中皆一樣。在基底影像84的濃度不一樣之情形中,較佳為至少複數個部分影像83的周圍(亦即複數個部分影像83附近)中的基底影像84的像素值與複數個部分影像83整體的平均像素值之間的差比圖案區域臨限值還小。藉此,與上述略同樣地能防止部分影像83與基底影像84之間的交界被誤認為是區域外緣951,結果能更精度佳地檢測基板9的位置。The density of the above-described base image 84 is not necessarily the same in the entire region that does not overlap with the plurality of partial images 83 . In the case where the density of the base images 84 is different, it is preferable that the pixel value of the base image 84 in the periphery of the plurality of partial images 83 (that is, in the vicinity of the plurality of partial images 83 ) and the average of the whole of the plurality of partial images 83 The difference between pixel values is smaller than the pattern area threshold value. This prevents the boundary between the partial image 83 and the base image 84 from being mistaken for the region outer edge 951 in the same manner as described above, and as a result, the position of the substrate 9 can be detected more accurately.

如上述所說明般,用以檢測基板9的位置之基板位置檢測方法係具備下述工序:保持具有複數個基板要素94的基板9,複數個基板要素94係藉由格子狀的分割預定線93分別被區劃成矩形狀(步驟S11);分別拍攝從複數個基板要素94所選擇的兩個以上的選擇基板要素94a,並取得兩個以上的拍攝影像81(步驟S12);以及對該兩個以上的拍攝影像81各者進行使用了基準影像71之圖案匹配,藉此分別求出該兩個以上的選擇基板要素94a的位置,並檢測基板9的位置(步驟S13)。複數個基板要素94係分別具有圖案區域95,圖案區域95係於略矩形狀的區域外緣951的內側形成有預定的圖案。基準影像71為在區域外緣951的各個邊中已去除角部而設定之線段72的集合。As described above, the board position detection method for detecting the position of the board 9 includes the step of holding the board 9 having the plurality of board elements 94 through the grid-shaped planned dividing lines 93 each is divided into a rectangular shape (step S11 ); two or more selected substrate elements 94 a selected from the plurality of substrate elements 94 are respectively photographed, and two or more photographed images 81 are acquired (step S12 ); Each of the above captured images 81 is subjected to pattern matching using the reference image 71 to obtain the positions of the two or more selected substrate elements 94a, respectively, and to detect the positions of the substrates 9 (step S13). Each of the plurality of substrate elements 94 has a pattern area 95 , and the pattern area 95 has a predetermined pattern formed inside a substantially rectangular area outer edge 951 . The reference image 71 is a set of line segments 72 set with corners removed from each side of the region outer edge 951 .

藉此,如上所述,即使在略矩形狀的區域外緣951的角部欠缺之情形中,亦能在各個拍攝影像81中藉由圖案匹配精度佳地求出區域外緣951的位置。此外,與從圖案區域95內的圖案抽出具有獨特性的形狀之部分等並作為基準影像來設定之情形相比,藉由使用與基板要素94的區域外緣951的一部分對應的線段74作為基準影像71,能容易地進行基準影像71的設定。結果,與將基板9的位置檢測處理(亦即對準處理)專用的標記設置於基板9上之情形相比,能使能夠配置於基板9上之基板要素94的數量增加並能容易且精度佳地進行基板9的位置檢測。Thereby, as described above, even when the corners of the substantially rectangular region outer edge 951 are missing, the position of the region outer edge 951 can be obtained with high pattern matching accuracy in each captured image 81 . In addition, compared with the case where a portion having a unique shape or the like is extracted from the pattern in the pattern region 95 and set as a reference image, the line segment 74 corresponding to a part of the region outer edge 951 of the substrate element 94 is used as a reference For the image 71, the reference image 71 can be easily set. As a result, the number of substrate elements 94 that can be arranged on the substrate 9 can be increased with ease and accuracy, as compared with the case where a mark dedicated to the position detection process (that is, the alignment process) of the substrate 9 is provided on the substrate 9 . The position detection of the substrate 9 is preferably performed.

如上所述,在半導體封裝用基板中,為了在比步驟S14還後面所進行的晶片構件的安裝工序等中能夠利用於基板要素94的定位等,在各個基板要素94的圖案區域95中區域外緣951的角部欠缺之情形很多。在該基板位置檢測方法中,由於即使在區域外緣951的角部欠缺之情形中亦能容易且精度佳地進行基板9的位置檢測,因此該基板位置檢測方法係尤其適合於半導體封裝用基板的位置檢測。As described above, in the substrate for semiconductor packaging, in order to be able to utilize the positioning of the substrate elements 94 and the like in the mounting process of the wafer member performed after step S14 and the like, the pattern area 95 of each substrate element 94 is outside the area. There are many cases where the corners of the edge 951 are missing. In this board position detection method, since the position detection of the board 9 can be easily and accurately performed even when the corners of the region outer edge 951 are missing, the board position detection method is particularly suitable for a semiconductor packaging board position detection.

如上所述,較佳為基準影像71係包含區域外緣951的各個邊中的最長的線段72。藉此,能提升步驟S13中的圖案匹配的精度。結果,能提升基板9的位置檢測的精度。As mentioned above, it is preferred that the reference image 71 includes the longest line segment 72 of each side of the outer edge 951 of the region. Thereby, the precision of the pattern matching in step S13 can be improved. As a result, the accuracy of the position detection of the substrate 9 can be improved.

如上所述,較佳為在基準影像71中,區域外緣951的各個邊中的線段72係從該各個邊中之與其他邊的虛擬的交點(亦即虛擬頂點73)起相距該各個邊的長度的10%以上。藉此,能在步驟S13的圖案匹配中降低或者防止區域外緣951的欠缺角部所導致的影響。結果,能提升基板9的位置檢測的精度。As mentioned above, it is preferable that in the reference image 71, the line segment 72 in each edge of the region outer edge 951 is distanced from the respective edge from the virtual intersection point (ie, the virtual vertex 73) of the respective edge with the other edge. more than 10% of its length. Thereby, the influence by the missing corner part of the area outer edge 951 can be reduced or prevented in the pattern matching of step S13. As a result, the accuracy of the position detection of the substrate 9 can be improved.

如上所述,較佳為在步驟S13中,在與基準影像71圖案匹配之前,對上述兩個以上的拍攝影像81進行閉合處理。藉此,能降低或者防止上述般的圖案區域95的外緣部的平台96、接近區域外緣951之直線97等所致使之對於圖案匹配的影響。結果,能提升基板9的位置檢測的精度。As described above, preferably, in step S13, before the pattern matching with the reference image 71, the above-mentioned two or more captured images 81 are closed. This can reduce or prevent the above-mentioned influence on the pattern matching caused by the land 96 at the outer edge of the pattern region 95, the straight line 97 approaching the region outer edge 951, and the like. As a result, the accuracy of the position detection of the substrate 9 can be improved.

如上所述,在圖15所示的例子中,在步驟S12中藉由一次拍攝所能夠取得的能夠拍攝區域的大小係比各個選擇基板要素94a還小。此外,該兩個以上的拍攝影像81係分別藉由將在步驟S12中藉由複數次拍攝所獲得的複數個部分影像83合成至基底影像84上而生成。在此情形中,複數個部分影像83的周圍中的基底影像84的像素值與該複數個部分影像83整體的平均像素值之間的差係比為了將圖案區域95與背景區域區別而設定的像素值的差(亦即圖案區域臨限值)還小。藉此,能在步驟S13的圖案匹配中抑制部分影像83與基底影像84之間的交界被誤認為是區域外緣951而被檢測出。結果,能提升基板9的位置檢測的精度。As described above, in the example shown in FIG. 15 , the size of the imaging-capable region that can be acquired by one imaging in step S12 is smaller than each of the selection board elements 94a. In addition, the two or more captured images 81 are generated by synthesizing a plurality of partial images 83 obtained by a plurality of captures in step S12 onto a base image 84, respectively. In this case, the difference between the pixel value of the base image 84 in the periphery of the plurality of partial images 83 and the average pixel value of the entire plurality of partial images 83 is set to distinguish the pattern area 95 from the background area. The difference in pixel values (ie, the pattern area threshold value) is also small. Thereby, in the pattern matching of step S13, the boundary between the partial image 83 and the base image 84 can be prevented from being mistakenly recognized as the area outer edge 951 and detected. As a result, the accuracy of the position detection of the substrate 9 can be improved.

如上所述,在圖14A以及圖14B所示的例子中,在於步驟S12中所取得的拍攝影像81僅包含有選擇基板要素94a的一部分之情形中,在步驟S13中在拍攝影像81的周圍附加有框狀的擴張影像82的狀態下進行圖案匹配。藉此,即使在選擇基板要素94a從拍攝部3的能夠拍攝區域偏移之情形中,亦能進行基板9的位置檢測。在此情形中,拍攝影像81的周圍中的擴張影像82的像素值與拍攝影像81整體的平均像素值之間的差係比為了將圖案區域95與背景區域區別而設定的像素值的差(亦即圖案區域臨限值)還小。藉此,能在步驟S13的圖案匹配中抑制拍攝影像81與擴張影像82之間的交界被誤認為是區域外緣951而被檢測出。結果,能提升基板9的位置檢測的精度。As described above, in the example shown in FIGS. 14A and 14B , in the case where the captured image 81 acquired in step S12 includes only a part of the selection board element 94 a , in step S13 , the captured image 81 is added around the captured image 81 Pattern matching is performed in a state where the frame-shaped expanded image 82 is present. Thereby, the position detection of the board|substrate 9 can be performed even when the selected board|substrate element 94a is shifted from the imaging|photography possible area|region of the imaging part 3. FIG. In this case, the difference between the pixel value of the expanded image 82 in the periphery of the captured image 81 and the average pixel value of the entire captured image 81 is larger than the difference of the pixel value set to distinguish the pattern area 95 from the background area ( That is, the pattern area threshold value) is also small. Thereby, in the pattern matching in step S13, the boundary between the captured image 81 and the expanded image 82 can be prevented from being detected by mistakenly being the region outer edge 951. As a result, the accuracy of the position detection of the substrate 9 can be improved.

如上所述,在圖13所示的例子中,於步驟S12中所取得的拍攝影像僅包含有選擇基板要素94a的一部分。在此情形中,較佳為取代步驟S13或者在步驟S13之後,通知基板9為錯誤基板之要旨。藉此,與圖14A以及圖14B所示的例子不同,雖然無法進行基板9的位置檢測,但能防止:在拍攝影像81的外緣被誤認為是區域外緣951從而錯誤檢測基板9的位置的狀態下進行描繪處理。As described above, in the example shown in FIG. 13 , the captured image acquired in step S12 includes only a part of the selection board element 94a. In this case, instead of step S13 or after step S13, it is preferable to notify that the substrate 9 is the wrong substrate. Thereby, unlike the example shown in FIGS. 14A and 14B , although the position detection of the substrate 9 cannot be performed, it is possible to prevent the position of the substrate 9 from being mistakenly detected as the area outer edge 951 at the outer edge of the captured image 81 . to perform drawing processing.

用以對基板9進行描繪之描繪方法係具備下述工序:藉由上述基板位置檢測方法檢測基板9的位置(步驟S11至步驟S13);以及一邊基於在上述工序中所檢測到的基板9的位置調節描繪位置,一邊對基板9的複數個基板要素94照射光線並進行描繪(步驟S14)。藉此,能精度佳地對基板9的各個基板要素94進行描繪。The drawing method for drawing the substrate 9 includes the steps of: detecting the position of the substrate 9 by the above-mentioned substrate position detecting method (step S11 to step S13 ); The drawing position is adjusted, and drawing is performed by irradiating light to the plurality of substrate elements 94 of the substrate 9 (step S14). Thereby, each board element 94 of the board|substrate 9 can be drawn with high precision.

在圖1所例示的描繪裝置1中,一部分的構成係作為用以檢測基板9的位置之基板位置檢測裝置5而發揮作用。基板位置檢測裝置5係具備基板保持部(亦即台21)、拍攝部3以及檢測部113。台21係保持具有複數個基板要素94的基板9,複數個基板要素94係藉由格子狀的分割預定線93分別被區劃成矩形狀。拍攝部3係分別拍攝從複數個基板要素94所選擇的兩個以上的選擇基板要素94a,並取得兩個以上的拍攝影像81。檢測部113係對該兩個以上的拍攝影像81各者進行使用了基準影像71之圖案匹配,藉此分別求出該兩個以上的選擇基板要素94a的位置,並檢測基板9的位置。該複數個基板要素94係分別具有圖案區域95,圖案區域95係於略矩形狀的區域外緣951的內側形成有預定的圖案。基準影像71為在區域外緣951的各個邊中已去除角部而設定之線段72的集合。與上述同樣地,在基板位置檢測裝置5中,與將位置檢測處理(亦即對準處理)專用的標記設置於基板9上情形相比,能使設置於基板9上之基板要素94的數量增加並能容易且精度佳地進行基板9的位置檢測。In the drawing apparatus 1 illustrated in FIG. 1, a part of the structure functions as the board|substrate position detection apparatus 5 for detecting the position of the board|substrate 9. FIG. The substrate position detection device 5 includes a substrate holding unit (ie, the stage 21 ), an imaging unit 3 , and a detection unit 113 . The stage 21 holds the substrate 9 having a plurality of substrate elements 94 , and the plurality of substrate elements 94 are respectively partitioned into a rectangular shape by grid-like planned dividing lines 93 . The imaging unit 3 captures two or more selected substrate elements 94 a selected from the plurality of substrate elements 94 , and acquires two or more captured images 81 , respectively. The detection unit 113 performs pattern matching using the reference image 71 on each of the two or more captured images 81 , thereby obtaining the positions of the two or more selected substrate elements 94 a , and detecting the position of the substrate 9 . Each of the plurality of substrate elements 94 has a pattern area 95 , and the pattern area 95 has a predetermined pattern formed inside a substantially rectangular area outer edge 951 . The reference image 71 is a set of line segments 72 set with corners removed from each side of the region outer edge 951 . In the same manner as described above, in the board position detection device 5, the number of board elements 94 to be provided on the board 9 can be compared with the case where a mark dedicated to the position detection process (that is, the alignment process) is provided on the board 9. The position detection of the substrate 9 can be increased easily and accurately.

描繪裝置1係具備上述基板位置檢測裝置5、描繪部4以及描繪控制部114。描繪部4係對基板9照射光線並進行描繪。描繪控制部114係基於藉由基板位置檢測裝置5所檢測到的基板9的位置控制描繪部4,藉此一邊調節描繪位置一邊對基板9的複數個基板要素94進行描繪。藉此,與上述同樣地,能精度佳地對基板9的各個基板要素94進行描繪。The drawing device 1 includes the above-described board position detection device 5 , a drawing unit 4 , and a drawing control unit 114 . The drawing unit 4 irradiates the substrate 9 with light to draw. The drawing control part 114 controls the drawing part 4 based on the position of the board|substrate 9 detected by the board|substrate position detection apparatus 5, and draws the some board|substrate element 94 of the board|substrate 9, adjusting a drawing position. Thereby, similarly to the above, each substrate element 94 of the substrate 9 can be drawn with high accuracy.

在上述描繪裝置1、基板位置檢測裝置5、描繪方法以及基板位置檢測方法中,能夠進行各種變更。Various changes are possible in the above-described drawing apparatus 1 , the board position detection apparatus 5 , the drawing method, and the board position detection method.

例如,基準影像71係只要包含與區域外緣951的各個邊對應之線段即可,不一定需要包含區域外緣951的各個邊中的最長的線段72。此外,在基準影像71中,(+X)側、(-X)側、(+Y)側以及(-Y)側的四邊所分別包含的線段72的數量(亦即與區域外緣951的四邊對應之各個邊所包含的線段72的數量)係可為一個,亦可為兩個以上。For example, the reference image 71 only needs to include line segments corresponding to the respective sides of the area outer edge 951 , and does not necessarily need to include the longest line segment 72 among the respective sides of the area outer edge 951 . In addition, in the reference image 71, the number of line segments 72 included in the four sides of the (+X) side, the (-X) side, the (+Y) side, and the (-Y) side, respectively (that is, the number of line segments 72 relative to the area outer edge 951 ) The number of line segments 72 included in each side corresponding to the four sides) can be one or more than two.

在基準影像71中,區域外緣951的各個邊中的線段72與虛擬頂點73之間的距離亦可未滿該各個邊的長度的10%。In the reference image 71, the distance between the line segment 72 and the virtual vertex 73 in each side of the area outer edge 951 may be less than 10% of the length of each side.

在步驟S13中,亦可對圖案匹配前的各個拍攝影像81進行閉合處理以外的影像處理。或者,亦可不對各個拍攝影像81進行影像處理,而是進行圖案匹配。In step S13, image processing other than the closing processing may be performed on each captured image 81 before pattern matching. Alternatively, instead of performing image processing on each of the captured images 81 , pattern matching may be performed.

如圖11A所示,在基板位置檢測裝置5中,即使在於選擇基板要素94a中存在有接近區域外緣951之直線97的情形中,在步驟S13中亦不一定需要進行閉合處理。例如,在圖案匹配前對拍攝影像81進行影像處理,確認是否存在有接近區域外緣951的一邊之直線(例如與區域外緣951之間的距離為預定的臨限值以下的直線)。接著,在存在有接近該一邊之直線的情形中,該一邊與該直線之間的區域係以與該直線相同的像素值塗滿。換言之,對該一邊與該直線之間的區域的像素群賦予有與該直線的像素值相同的像素值。在基板位置檢測裝置5中,對區域外緣951的其他的三邊進行同樣的處理後,進行上述圖案匹配。藉此,抑制或者防止將接近區域外緣951的直線誤認為是區域外緣951。結果,能提升基板9的位置檢測的精度。As shown in FIG. 11A , in the substrate position detection device 5, even when the selected substrate element 94a has a straight line 97 close to the region outer edge 951, the closing process is not necessarily required in step S13. For example, before pattern matching, image processing is performed on the captured image 81 to check whether there is a straight line close to one side of the region outer edge 951 (eg, a straight line whose distance from the region outer edge 951 is equal to or less than a predetermined threshold value). Next, when there is a straight line close to the side, the area between the side and the straight line is filled with the same pixel value as the straight line. In other words, the same pixel value as the pixel value of the straight line is assigned to the pixel group in the region between the one side and the straight line. In the substrate position detection device 5, the above-described pattern matching is performed after the other three sides of the region outer edge 951 are subjected to the same processing. Thereby, the straight line approaching the area outer edge 951 is suppressed or prevented from being mistaken for the area outer edge 951 . As a result, the accuracy of the position detection of the substrate 9 can be improved.

此外,在上述接近之直線位於比區域外緣951還內側(亦即圖案區域95內)之情形中,在圖案匹配中上述被塗滿的區域(亦即變粗的區域外緣951)的外側的邊緣係作為與基準影像71的線段72對應的線段而被檢測出。此外,在上述接近之直線位於比區域外緣951還外側之情形中,在圖案匹配中上述被塗滿的區域(亦即變粗的區域外緣951)的內側的邊緣係作為與基準影像71的線段72對應的線段而被檢測出。In addition, in the case where the above-mentioned approaching straight line is located on the inner side of the area outer edge 951 (ie, within the pattern area 95 ), the above-mentioned filled area (ie, the thickened area outer edge 951 ) in the pattern matching is outside. The edge is detected as a line segment corresponding to the line segment 72 of the reference image 71 . In addition, in the case where the above-mentioned close line is located outside the area outer edge 951 , the inner edge of the above-mentioned filled area (that is, the thickened area outer edge 951 ) in the pattern matching is used as the reference image 71 . The line segment corresponding to the line segment 72 is detected.

上述基板9並未被限定成半導體封裝用基板。在基板位置檢測裝置5中,亦可進行例如半導體基板、液晶顯示裝置、有機EL顯示裝置等的平板面板(flat panel)顯示裝置用的玻璃基板、光罩用的玻璃基板、太陽電池面板用的基板等的位置檢測。The above-mentioned substrate 9 is not limited to the substrate for semiconductor packaging. In the substrate position detection device 5, for example, glass substrates for flat panel display devices such as semiconductor substrates, liquid crystal display devices, and organic EL display devices, glass substrates for photomasks, and solar cell panels can also be detected. Position detection of substrates, etc.

基板位置檢測裝置5係不一定需要在描繪裝置1中被利用,亦可在描繪裝置1以外的各種裝置(例如步進器(stepper)式曝光裝置或者晶片貼片機(chip mounter))中被利用。此外,基板位置檢測裝置5亦可不組入至其他裝置而是單獨地使用。The substrate position detection device 5 is not necessarily used in the drawing device 1, and may be used in various devices other than the drawing device 1 (for example, a stepper type exposure device or a chip mounter). use. In addition, the substrate position detection device 5 may be used independently without being incorporated into another device.

上述實施形態以及各變化例中的構成只要相互未矛盾則亦可適當地組合。The configurations in the above-described embodiment and each modification example may be appropriately combined as long as they do not contradict each other.

雖然已經詳細地描繪並說明本發明,然而這些說明是例示性的而非是限定性的。因此,只要未逸離本發明的範圍,則能夠認為有多種變化以及態樣。While the invention has been depicted and described in detail, these descriptions are intended to be illustrative and not restrictive. Therefore, various changes and aspects can be considered as long as they do not deviate from the scope of the present invention.

1:描繪裝置 3:拍攝部 4:描繪部 5:基板位置檢測裝置 9:基板 10:控制部 21:台 22:台移動機構 23:第一移動機構 24:第二移動機構 30,40:頭支撐部 31,41:頭 71,701:基準影像 72,72a,72b:線段 73:虛擬頂點 81:拍攝影像 82:擴張影像 83:部分影像 84:基底影像 91:上表面 93:分割預定線 94:基板要素 94a:選擇基板要素 95:圖案區域 96:平台 97:直線 100:電腦 101:處理器 102:記憶體 103:輸入輸出部 104:匯流排 105:鍵盤 106:滑鼠 107:顯示器 111:記憶部 112:拍攝控制部 113:檢測部 114:描繪控制部 951:區域外緣 D1:角間距 1: Drawing device 3: Filming Department 4: Drawing Department 5: Substrate position detection device 9: Substrate 10: Control Department 21: Desk 22: Taiwan moving mechanism 23: The first moving mechanism 24: Second moving mechanism 30,40: head support 31,41: Head 71,701: Baseline image 72,72a,72b: Line segment 73: Virtual Vertex 81: Shooting images 82: Expanded Image 83: Partial image 84: Base Image 91: Upper surface 93: Divide the predetermined line 94: Substrate Elements 94a: Selecting substrate elements 95: Pattern area 96: Platform 97: Straight line 100: Computer 101: Processor 102: Memory 103: Input and output section 104: Busbar 105: Keyboard 106: Mouse 107: Display 111: Memory Department 112: Shooting Control Department 113: Inspection Department 114: Drawing Control Department 951: Area Outer Edge D1: corner spacing

[圖1]係顯示本發明的實施形態之一的描繪裝置的立體圖。 [圖2]係顯示基板之俯視圖。 [圖3]顯示控制部所具備的電腦的構成之圖。 [圖4]係顯示控制部的功能之方塊圖。 [圖5]係顯示朝基板描繪圖案的流程之圖。 [圖6]係顯示基板之俯視圖。 [圖7]係顯示拍攝影像之圖。 [圖8]係顯示比較例的基準影像之圖。 [圖9]係顯示基準影像之圖。 [圖10A]係顯示選擇基板要素的一部分之放大圖。 [圖10B]係顯示閉合處理後的選擇基板要素的一部分之放大圖。 [圖11A]係顯示選擇基板要素的一部分之放大圖。 [圖11B]係顯示閉合處理後的選擇基板要素的一部分之放大圖。 [圖12A]係顯示選擇基板要素的一部分之放大圖。 [圖12B]係顯示閉合處理後的選擇基板要素的一部分之放大圖。 [圖12C]係顯示基準影像之圖。 [圖13]係顯示拍攝影像的其他例子之圖。 [圖14A]係顯示拍攝影像以及擴張影像之圖。 [圖14B]係顯示拍攝影像以及擴張影像之圖。 [圖15]係顯示拍攝影像的其他例子之圖。 1 is a perspective view showing a drawing device according to one embodiment of the present invention. [FIG. 2] is a top view showing the substrate. [ Fig. 3 ] A diagram showing the configuration of a computer included in the control unit. [FIG. 4] It is a block diagram showing the function of a control part. [ Fig. 5 ] is a diagram showing a flow of drawing a pattern on a substrate. [FIG. 6] It is a top view showing a board|substrate. [FIG. 7] is a diagram showing a captured image. FIG. 8 is a diagram showing a reference image of a comparative example. [Fig. 9] is a diagram showing a reference image. [ Fig. 10A ] An enlarged view showing a part of a selection substrate element. 10B is an enlarged view showing a part of the selected substrate element after the closing process. [ Fig. 11A ] An enlarged view showing a part of a selection substrate element. 11B is an enlarged view showing a part of the selected substrate element after the closing process. [ Fig. 12A ] An enlarged view showing a part of a selection substrate element. FIG. 12B is an enlarged view showing a part of the selected substrate element after the closing process. [ FIG. 12C ] is a diagram showing a reference image. [ Fig. 13 ] is a diagram showing another example of a captured image. [FIG. 14A] is a diagram showing a captured image and an expanded image. [ FIG. 14B ] is a diagram showing a captured image and an expanded image. [ Fig. 15 ] A diagram showing another example of a captured image.

無。none.

Claims (10)

一種基板位置檢測方法,係用以檢測基板的位置,並具備: 工序a,係保持具有複數個基板要素的基板,複數個前述基板要素係藉由格子狀的分割預定線分別被區劃成矩形狀; 工序b,係分別拍攝從複數個前述基板要素所選擇的兩個以上的選擇基板要素,並取得兩個以上的拍攝影像;以及 工序c,係對兩個以上的前述拍攝影像各者進行使用了基準影像之圖案匹配,藉此分別求出兩個以上的前述選擇基板要素的位置,並檢測前述基板的位置; 複數個前述基板要素係分別具有圖案區域,前述圖案區域係於略矩形狀的區域外緣的內側形成有預定的圖案; 前述基準影像為在前述區域外緣的各個邊中已去除角部而設定之線段的集合。 A substrate position detection method is used to detect the position of the substrate, and has: In step a, a substrate having a plurality of substrate elements is held, and the plurality of substrate elements are respectively divided into a rectangular shape by grid-shaped planned dividing lines; In step b, two or more selected substrate elements selected from the plurality of substrate elements are respectively photographed, and two or more photographed images are acquired; and Step c, performing pattern matching using a reference image on each of the two or more captured images, thereby obtaining the positions of the two or more selected substrate elements respectively, and detecting the positions of the substrates; Each of the plurality of the substrate elements has a pattern area, and the pattern area is formed with a predetermined pattern on the inner side of the outer edge of the substantially rectangular area; The aforementioned reference image is a set of line segments set by removing corners in each of the sides of the outer edge of the aforementioned region. 如請求項1所記載之基板位置檢測方法,其中前述基準影像係包含前述區域外緣的各個前述邊中的最長的線段。The substrate position detection method according to claim 1, wherein the reference image includes the longest line segment in each of the sides of the outer edge of the region. 如請求項1所記載之基板位置檢測方法,其中在前述基準影像中,前述區域外緣的各個前述邊中的線段係從各個前述邊中之與其他邊的虛擬的交點起相距各個前述邊的長度的10%以上。The substrate position detection method according to claim 1, wherein, in the reference image, the line segments in each of the sides of the outer edge of the region are separated from each of the sides from a virtual intersection point of each of the sides with the other sides. more than 10% of the length. 如請求項1所記載之基板位置檢測方法,其中在前述工序c中,在與前述基準影像圖案匹配之前,對兩個以上的前述拍攝影像進行閉合處理。The substrate position detection method according to claim 1, wherein in the step c, before matching with the reference image pattern, a closing process is performed on two or more of the captured images. 如請求項1所記載之基板位置檢測方法,其中在前述工序b中藉由一次拍攝所能夠取得的能夠拍攝區域的大小係比各個前述選擇基板要素還小; 兩個以上的前述拍攝影像係分別藉由將在前述工序b中藉由複數次拍攝所獲得的複數個部分影像合成至基底影像而生成; 複數個前述部分影像的周圍中的前述基底影像的像素值與複數個前述部分影像整體的平均像素值之間的差係比為了將前述圖案區域與背景區域區別而設定的像素值的差還小。 The substrate position detection method according to claim 1, wherein the size of the image-capable area that can be acquired by one imaging in the step b is smaller than each of the selected substrate elements; The two or more aforementioned captured images are respectively generated by synthesizing a plurality of partial images obtained by a plurality of capturing images in the aforementioned step b into a base image; The difference between the pixel value of the base image in the periphery of the plurality of partial images and the average pixel value of the entire plurality of partial images is smaller than the difference of the pixel value set to distinguish the pattern area from the background area . 如請求項1至5中任一項所記載之基板位置檢測方法,其中在於前述工序b中所取得的拍攝影像僅包含有選擇基板要素的一部分之情形中,在前述工序c中在前述拍攝影像的周圍附加有框狀的擴張影像的狀態下進行前述圖案匹配; 前述拍攝影像的周圍中的前述擴張影像的像素值與前述拍攝影像整體的平均像素值之間的差係比為了將前述圖案區域與背景區域區別而設定的像素值的差還小。 The substrate position detection method according to any one of claims 1 to 5, wherein in the case where the captured image obtained in the step b includes only a part of the selected substrate element, in the step c, the captured image is The above-mentioned pattern matching is performed in a state where a frame-shaped expanded image is attached to the periphery of the ; The difference between the pixel value of the expanded image in the periphery of the captured image and the average pixel value of the entire captured image is smaller than the difference of the pixel value set to distinguish the pattern area from the background area. 如請求項1至5中任一項所記載之基板位置檢測方法,其中在於前述工序b中所取得的拍攝影像僅包含有選擇基板要素的一部分之情形中,取代前述工序c或者在前述工序c之後,通知前述基板為錯誤基板之要旨。The substrate position detection method according to any one of claims 1 to 5, wherein in the case where the captured image obtained in the step b includes only a part of the selected substrate element, the step c is replaced or the step c is After that, it is notified that the aforementioned substrate is an incorrect substrate. 一種描繪方法,係用以對基板進行描繪,並具備: 工序d,係藉由如請求項1至7中任一項所記載之基板位置檢測方法檢測基板的位置;以及 工序e,係一邊基於在前述工序d中所檢測到的前述基板的位置調節描繪位置,一邊對前述基板的複數個前述基板要素照射光線並進行描繪。 A drawing method is used for drawing a substrate, and has: Step d, detecting the position of the substrate by the substrate position detection method as described in any one of Claims 1 to 7; and In step e, the drawing position is adjusted based on the position of the substrate detected in the step d, and the plurality of substrate elements of the substrate are irradiated with light and drawn. 一種基板位置檢測裝置,係用以檢測基板的位置,並具備: 基板保持部,係保持具有複數個基板要素的基板,複數個前述基板要素係藉由格子狀的分割預定線分別被區劃成矩形狀; 拍攝部,係分別拍攝從複數個前述基板要素所選擇的兩個以上的選擇基板要素,並取得兩個以上的拍攝影像;以及 檢測部,係對兩個以上的前述拍攝影像各者進行使用了基準影像之圖案匹配,藉此分別求出兩個以上的前述選擇基板要素的位置,並檢測前述基板的位置; 複數個前述基板要素係分別具有圖案區域,前述圖案區域係於略矩形狀的區域外緣的內側形成有預定的圖案; 前述基準影像為在前述區域外緣的各個邊中已去除角部而設定之線段的集合。 A substrate position detection device is used to detect the position of the substrate, and has: the substrate holding part holds a substrate having a plurality of substrate elements, and the plurality of the substrate elements are respectively divided into a rectangular shape by grid-shaped planned dividing lines; an imaging unit for capturing two or more selected substrate elements selected from the plurality of substrate elements, respectively, and acquiring two or more captured images; and a detection unit for performing pattern matching using a reference image on each of the two or more captured images, thereby obtaining the positions of the two or more selected substrate elements respectively, and detecting the positions of the substrates; Each of the plurality of the substrate elements has a pattern area, and the pattern area is formed with a predetermined pattern on the inner side of the outer edge of the substantially rectangular area; The aforementioned reference image is a set of line segments set by removing corners in each of the sides of the outer edge of the aforementioned region. 一種描繪裝置,係用以對基板進行描繪,並具備: 如請求項9所記載之基板位置檢測裝置; 描繪部,係對基板照射光線並進行描繪;以及 描繪控制部,係基於藉由前述基板位置檢測裝置所檢測到的前述基板的位置控制前述描繪部,藉此一邊調節描繪位置一邊對前述基板的複數個基板要素進行描繪。 A drawing device is used for drawing a substrate, and has: The substrate position detection device as described in claim 9; a drawing unit that irradiates light to the substrate and draws; and The drawing control unit controls the drawing unit based on the position of the substrate detected by the substrate position detection device, thereby drawing a plurality of substrate elements of the substrate while adjusting the drawing position.
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