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TWI761661B - Laminates, shaped containers, and packages for shaped containers - Google Patents

Laminates, shaped containers, and packages for shaped containers Download PDF

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Publication number
TWI761661B
TWI761661B TW108104776A TW108104776A TWI761661B TW I761661 B TWI761661 B TW I761661B TW 108104776 A TW108104776 A TW 108104776A TW 108104776 A TW108104776 A TW 108104776A TW I761661 B TWI761661 B TW I761661B
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Prior art keywords
layer
resin film
container
resin
film layer
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TW108104776A
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Chinese (zh)
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TW201938375A (en
Inventor
苗村正
唐津誠
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日商昭和電工包裝股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/06Coating on the layer surface on metal layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4026Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/75Printability

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Packages (AREA)

Abstract

[課題]廉價提供具有外觀良好的消光狀態的外表面者,作為具有金屬箔層及外側樹脂薄膜層的積層體成形的容器。 [解決手段]用於成形容器的積層體10係藉由以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物所形成的吹膜,構成消光狀態的外表面層120的外側樹脂薄膜層12、12A。[Problem] It is inexpensive to provide what has an outer surface in a matte state with good appearance as a container for molding a laminate having a metal foil layer and an outer resin film layer. [Solution] The laminated body 10 for forming a container is a blown film formed of a resin composition mainly composed of a polyolefin resin and an olefin-based elastomer, and the outer resin film layer constituting the outer surface layer 120 in a matte state 12, 12A.

Description

用於成形容器的積層體、成形容器及包裝體Laminates, shaped containers, and packages for shaped containers

本發明係關於作為用以將食品等進行密封包裝的成形容器的材料所使用的積層體、將該積層體成形的成形容器、及在填充有內容物的該成形容器加蓋的包裝體,更詳言之係關於具有消光狀態的外表面的用於成形容器的積層體、成形容器及包裝體。The present invention relates to a laminate used as a material for a molded container for sealing and packaging foods, etc., a molded container for molding the laminate, and a package in which the molded container filled with the contents is covered, and more More specifically, it relates to a laminated body for a shaped container, a shaped container, and a package having an outer surface in a matt state.

作為可長期保存地包裝例如水羊羹、果凍、離乳食品、看護用食品等的容器,已知一種成形容器,其係將具有:由鋁箔等所形成的金屬箔層、及被積層在金屬箔層的雙面之中成為容器外側的面的單層或複數層的外側樹脂薄膜層的積層體,以成形為杯狀(參照下述專利文獻1等)。As a container that can be stored for a long time, for example, water yokan, jelly, weaned food, nursing food, etc., there is known a molded container including a metal foil layer formed of aluminum foil or the like, and a metal foil layer laminated on the metal foil layer. A laminated body of a single layer or a plurality of layers of the outer resin film layer which becomes the outer surface of the container on both sides of the container is molded into a cup shape (refer to the following Patent Document 1, etc.).

在此,在包裝領域中,為了使外觀具有高級感,有使用具有消光狀態(matte)的外表面的容器的情形。 例如在下述的專利文獻2中係揭示藉由使用經壓花加工的聚丙烯樹脂薄膜,製作具有消光狀態的外表面的文具用文件夾等。 在下述的專利文獻3中係揭示形成在最外層具有消光狀態的外表面的硬被覆層的成型用硬塗覆薄膜。 此外,在下述的專利文獻4中係揭示摻合聚丙烯樹脂、聚乙烯樹脂及彈性體而成的表面為消光狀態的聚丙烯系薄片。 [先前技術文獻] [專利文獻]Here, in the packaging field, in order to give a high-quality appearance, a container having a matte outer surface is used in some cases. For example, Patent Document 2 described below discloses the production of a stationery file or the like having an outer surface in a matte state by using an embossed polypropylene resin film. The following Patent Document 3 discloses a hard coat film for molding in which a hard coat layer is formed on the outer surface of the outermost layer having a matte state. In addition, the following Patent Document 4 discloses a polypropylene-based sheet in which a polypropylene resin, a polyethylene resin, and an elastomer are blended and whose surface is in a matte state. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本特開平6-345123號公報 [專利文獻2]日本特開平5-320376號公報 [專利文獻3]日本特開2011-148301號公報 [專利文獻4]日本特開平2-92944號公報[Patent Document 1] Japanese Patent Laid-Open No. 6-345123 [Patent Document 2] Japanese Patent Laid-Open No. 5-320376 [Patent Document 3] Japanese Patent Laid-Open No. 2011-148301 [Patent Document 4] Japanese Patent Laid-Open No. 2-92944 Bulletin No.

[發明所欲解決之課題][The problem to be solved by the invention]

但是,若將如上述專利文獻2所示之藉由壓花加工薄膜而構成有外側樹脂薄膜層的積層體成形為杯狀,在成形時,壓花加工薄膜被延展而在消光狀態的外表面產生斑點,有損及外觀之虞。此外,若使用壓花加工薄膜,有成本高的問題。 此外,若將如上述專利文獻3所示之藉由具有消光狀態的被覆層的薄膜來構成外側樹脂薄膜層的積層體成形為杯狀,有在被覆層發生裂痕、或被覆層剝落的問題。此外,形成消光狀態的被覆層時,亦有成本高的問題。 此外,若將如上述專利文獻4所示之以消光狀態的薄片構成表面層的積層體成形為杯狀,由於聚乙烯樹脂及彈性體對聚丙烯樹脂的相溶性低,因此有在成形體的表面產生白化的問題。However, when a laminate having an outer resin film layer formed by an embossed film as shown in the above-mentioned Patent Document 2 is molded into a cup shape, the embossed film is stretched during the molding and the outer surface in a matt state is formed. Spots are produced, which may detract from the appearance. In addition, when an embossed film is used, there is a problem of high cost. In addition, when the laminate in which the outer resin film layer is formed by a film having a coating layer in a matte state as shown in the above-mentioned Patent Document 3 is molded into a cup shape, there is a problem that the coating layer is cracked or the coating layer is peeled off. In addition, there is also a problem of high cost when forming a coating layer in a matte state. In addition, when a laminated body in which a sheet in a matte state constitutes a surface layer as described in Patent Document 4 above is molded into a cup shape, since the compatibility of the polyethylene resin and the elastomer with the polypropylene resin is low, there is a problem in the molded body. The problem of whitening occurs on the surface.

本發明係鑑於上述課題而完成者,目的在廉價提供具有外觀良好的消光狀態的外表面者,作為將具有金屬箔層及外側樹脂薄膜層的積層體成形而成的容器。 [解決課題之手段]The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide, at low cost, an outer surface having a good appearance in a matte state as a container formed by molding a laminate having a metal foil layer and an outer resin film layer. [Means of Solving Problems]

本發明係為達成上述目的,由以下態樣所完成。The present invention has been accomplished by the following aspects in order to achieve the above-mentioned object.

1)一種用於成形容器的積層體,其具有:金屬箔層;及被積層在前述金屬箔層的雙面之中成為容器的外側的面而構成消光狀態的外表面層的外側樹脂薄膜層, 前述外側樹脂薄膜層藉由吹膜所構成,該吹膜由以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物所形成。1) A laminate for forming a container, comprising: a metal foil layer; and an outer resin film layer that is laminated on the surface that becomes the outer surface of the container among both sides of the metal foil layer and constitutes an outer surface layer in a matte state , The aforementioned outer resin film layer is formed by a blown film, and the blown film is formed of a resin composition mainly composed of polyolefin resin and olefin-based elastomer.

2)如上述1)之用於成形容器的積層體,其中,在前述金屬箔層與前述外側樹脂薄膜層之間形成印刷層、或在前述外側樹脂薄膜層添加著色成分,藉此在前述外側樹脂薄膜層的表面呈現預定的顯示或裝飾。2) The laminate for forming a container according to 1) above, wherein a printed layer is formed between the metal foil layer and the outer resin film layer, or a coloring component is added to the outer resin film layer, whereby the outer The surface of the resin film layer exhibits a predetermined display or decoration.

3)如上述1)或2)之用於成形容器的積層體,其中,在前述金屬箔層的雙面之中成為容器的外側的面積層有複數層的外側樹脂薄膜層,藉由前述複數層的外側樹脂薄膜層之中最外側者,構成前述外表面層。3) The laminate for forming a container according to 1) or 2) above, wherein a plurality of layers of outer resin film layers are formed in the area layer that becomes the outer side of the container on both sides of the metal foil layer, by the plurality of layers The outermost one of the outer resin film layers of the layers constitutes the aforementioned outer surface layer.

4)一種成形容器,其係將如上述1)至3)之任1者之用於成形容器的積層體成形為杯狀,在開口周緣具有凸緣。4) A molded container in which the laminated body for a molded container according to any one of the above 1) to 3) is molded into a cup shape, and has a flange on the periphery of an opening.

5)一種包裝體,其係在填充有內容物之如上述4)之成形容器的凸緣,與蓋子接合而覆蓋成形容器的開口。 [發明之效果]5) A package which is attached to the flange of the shaped container of the above 4) filled with the content, and is engaged with a lid to cover the opening of the shaped container. [Effect of invention]

若將上述專利文獻4所記載的消光狀態的薄片成形為容器,在聚丙烯與聚乙烯與彈性體的界面產生孔洞(空隙),因樹脂與孔洞的折射率的不同,在容器的外表面,尤其成形時的延展率高的容器的底壁與周壁之間的角落部分,會出現白化現象。如上所示之白化現象係尤其在貼合的薄膜的流動方向亦即縱方向(M方向)延伸的角落部,會更加明顯出現。 相對於此,在上述1)之用於成形容器的積層體中,由於藉由以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物所成的吹膜來構成消光狀態的外表面層,因此薄膜的流動方向亦即縱方向(M方向)、及與薄膜的流動方向呈正交的橫方向(T方向)中的烯烴系彈性體的變形的偏向少,因此成形積層體時,抑制因應力使聚烯烴樹脂相與彈性體成分的界面剝離而發生孔洞(空隙)的情形,藉此得以防止白化現象。接著,若為上述1)的積層體,如藉由壓花加工薄膜而構成外側樹脂薄膜層的外表面的積層體般,不會有在成形時被延伸而在外表面發生斑點的情形,且如藉由具有消光狀態的被覆層的薄膜來構成外側樹脂薄膜層的外表面的積層體般,亦不會有在被覆層發生裂痕、或被覆層剝落的情形,因此亦不會耗費成本。 因此,藉由上述1)之用於成形容器的積層體,可廉價獲得具有外觀良好的消光狀態的外表面的成形容器。When the sheet in the matte state described in the above-mentioned Patent Document 4 is molded into a container, holes (voids) are generated at the interface of polypropylene, polyethylene, and the elastomer. In particular, whitening occurs in the corner portion between the bottom wall and the peripheral wall of the container with high elongation at the time of molding. The whitening phenomenon shown above is more conspicuous especially in the corners extending in the longitudinal direction (M direction), which is the flow direction of the bonded films. On the other hand, in the above-mentioned 1) layered product for forming a container, the outer surface layer in a matte state is constituted by a blown film composed of a resin composition mainly composed of a polyolefin resin and an olefin-based elastomer. Therefore, the deformation of the olefin-based elastomer in the longitudinal direction (M direction), which is the flow direction of the film, and in the transverse direction (T direction) perpendicular to the film flow direction is small. When the interface between the polyolefin resin phase and the elastomer component is peeled off due to stress, and voids (voids) are generated, the whitening phenomenon can be prevented. Next, in the case of the laminate of the above-mentioned 1), as in a laminate in which the outer surface of the outer resin film layer is formed by embossing the film, it will not be stretched during molding to cause spots on the outer surface, and if Like a laminate in which the outer surface of the outer resin film layer is constituted by a film having a coating layer in a matte state, the coating layer does not have cracks or the coating layer is peeled off, so it is not cost-intensive. Therefore, by the laminated body for a molded container of the above-mentioned 1), a molded container having an outer surface in a matte state with good appearance can be obtained at low cost.

藉由上述2)之用於成形容器的積層體,在金屬箔層與外側樹脂薄膜層之間形成印刷層、或在外側樹脂薄膜層添加著色成分,藉此在外表面層的表面呈現預定的顯示或裝飾,因此將該積層體成形的成形容器成為外觀更為優異者。A predetermined display is displayed on the surface of the outer surface layer by forming a printed layer between the metal foil layer and the outer resin film layer, or by adding a coloring component to the outer resin film layer in the laminate for forming a container according to 2) above. or decoration, the molded container in which the laminate is molded has a better appearance.

藉由上述3)之用於成形容器的積層體,關於上述1)之積層體,可更加充分確保上述各效果。With the layered product for forming a container of the above-mentioned 3), the above-mentioned effects can be more sufficiently ensured with respect to the layered product of the above-mentioned 1).

藉由上述4)之成形容器,由於為具有外觀良好的消光狀態的外表面者,因此可使其具有高級感。According to the molded container of the above 4), since it has an outer surface in a matte state with good appearance, it can be given a high-quality feeling.

藉由上述5)之包裝體,生產性良好,且可抑制成本,藉由成形時的白化受到抑制而具有外觀良好的消光狀態的外表面的容器,可使其具有高級感。According to the package of the above 5), the productivity is good, the cost can be suppressed, and whitening at the time of molding is suppressed, and the container having the outer surface in a matte state with a good appearance can be provided with a high-quality feeling.

參照第一圖至第三圖,說明本發明之實施形態如下。Embodiments of the present invention will be described below with reference to the first to third figures.

第一圖顯示本發明之實施形態之用於成形容器的積層體的層構造。圖式的積層體(10)具有:金屬箔層(11);及積層在金屬箔層(11)的雙面之中成為容器(2)的外側的面的外側樹脂薄膜層(12)、(12A)(12B)。此外,本實施形態的積層體(10)具有積層在金屬箔層(11)的雙面之中成為容器(2)的內側的面的內側樹脂層(13)。 更詳言之,在第一圖(a)所示之積層體(10)中,外側樹脂薄膜層(12)為單層構造,藉由該層(12),構成積層體(10)的消光狀態的外表面層(120)。此外,在第一圖(b)所示之積層體(10)中,外側樹脂薄膜層係由構成積層體(10)的消光狀態的外表面層(120)的第1外側樹脂薄膜層(12A)、及介在於第1外側樹脂薄膜層(12A)與金屬箔層(11)之間的第2外側樹脂薄膜層(12B)所形成之2層構造。The first figure shows the layer structure of the layered product for forming the container according to the embodiment of the present invention. The layered body (10) in the drawing has: a metal foil layer (11); and outer resin film layers (12), ( 12A)(12B). Moreover, the laminated body (10) of this embodiment has the inner resin layer (13) laminated|stacked on the surface which becomes the inner side of the container (2) among both surfaces of the metal foil layer (11). More specifically, in the laminate (10) shown in the first figure (a), the outer resin film layer (12) has a single-layer structure, and this layer (12) constitutes the extinction of the laminate (10). state of the outer surface layer (120). In addition, in the laminate (10) shown in the first figure (b), the outer resin film layer is composed of the first outer resin film layer (12A) that constitutes the outer surface layer (120) of the laminate (10) in a matte state. ), and a two-layer structure formed by a second outer resin film layer (12B) interposed between the first outer resin film layer (12A) and the metal foil layer (11).

金屬箔層(11)發揮對用於成形容器的積層體(10),賦予阻止氧或水分侵入的屏障性的角色。 以構成金屬箔層(11)的金屬箔而言,可使用鋁箔、鐵箔、不銹鋼箔、銅箔等,但是較適為使用鋁箔。若為鋁箔,可為純鋁箔、鋁合金箔任一者,此外,亦可為軟質、硬質任一者,若為例如鐵含有量為0.3~1.5質量%之以JIS H4160所分類的A8000系(尤其A8079H或A8021H)的退火處理完畢的軟質材(O材),由於成形性優異,因此可適於使用。 在金屬箔層(11)的單面或雙面,因應需要來進行化成處理等基底處理。具體而言,例如在已進行脫脂處理的金屬箔的表面,塗佈如下述1)至3)之中任一水溶液: 1)混合物的水溶液,其包含: 磷酸; 鉻酸;及 選自由氟化物的金屬鹽及氟化物的非金屬鹽所組成的群組中的至少1種化合物。 2)混合物的水溶液,其包含: 磷酸; 選自由丙烯酸系樹脂、幾丁聚醣衍生物樹脂及苯酚系樹脂所組成的群組中的至少1種樹脂;及 選自由鉻酸及鉻(III)鹽所組成的群組中的至少1種化合物。 3)混合物的水溶液,其包含: 磷酸; 選自由丙烯酸系樹脂、幾丁聚醣衍生物樹脂及苯酚系樹脂所組成的群組中的至少1種樹脂; 選自由鉻酸及鉻(III)鹽所組成的群組中的至少1種化合物;及 選自由氟化物的金屬鹽及氟化物的非金屬鹽所組成的群組中的至少1種化合物。 之後,進行乾燥,藉此施行化成處理而形成皮膜。 藉由上述化成處理而形成在金屬箔層(11)表面的皮膜,係以鉻附著量(平均單面)形成為0.1mg/m2 ~50mg/m2 為佳,尤其以形成為2mg/m2 ~20mg/m2 為佳。 金屬箔層(11)的厚度係以形成為30~200μm為佳,以形成為50~150μm為較佳。藉由形成為上述範圍,可得充分的屏障性與成形加工性。The metal foil layer (11) plays a role of providing a barrier property for preventing the intrusion of oxygen or moisture to the laminated body (10) for forming the container. As the metal foil constituting the metal foil layer (11), aluminum foil, iron foil, stainless steel foil, copper foil, etc. can be used, but aluminum foil is preferably used. In the case of aluminum foil, either pure aluminum foil or aluminum alloy foil may be used, and either soft or hard may be used. For example, in the case of A8000 series ( In particular, the annealed soft material (O material) of A8079H or A8021H) is suitable for use because of its excellent formability. On one side or both sides of the metal foil layer (11), base treatment such as chemical conversion treatment is performed as required. Specifically, for example, on the surface of the degreasing metal foil, any one of the following aqueous solutions 1) to 3) is applied: 1) An aqueous solution of a mixture containing: phosphoric acid; chromic acid; and selected from fluorides At least one compound selected from the group consisting of a metal salt of a fluoride and a non-metallic salt of a fluoride. 2) An aqueous solution of a mixture comprising: phosphoric acid; at least one resin selected from the group consisting of acrylic resin, chitosan derivative resin, and phenol-based resin; and selected from chromic acid and chromium(III) At least one compound in the group consisting of salts. 3) An aqueous solution of the mixture, comprising: phosphoric acid; at least one resin selected from the group consisting of acrylic resins, chitosan derivative resins, and phenol-based resins; selected from chromic acid and chromium(III) salts at least one compound selected from the group consisting of; and at least one compound selected from the group consisting of metal salts of fluorides and non-metallic salts of fluorides. After that, by drying, chemical conversion treatment is performed to form a film. The film formed on the surface of the metal foil layer (11) by the above-mentioned chemical conversion treatment is preferably formed with a chromium adhesion amount (average single side) of 0.1 mg/m 2 to 50 mg/m 2 , especially 2 mg/m 2 2 ~ 20mg/m 2 is better. The thickness of the metal foil layer (11) is preferably 30 to 200 μm, preferably 50 to 150 μm. By making it into the said range, sufficient barrier property and formability are acquired.

外側樹脂薄膜層(12)、(12A)(12B)發揮使成形容器(1)的外表面具有消光狀態的設計性,且在用於成形容器的積層體(10)賦予深引伸成形性或凸出成形性的角色。The outer resin film layers (12), (12A) and (12B) exhibit design properties for imparting a matte state to the outer surface of the molded container (1), and impart deep-draw moldability or convexity to the laminate (10) for the molded container. A formative role.

構成消光狀態的外表面層(120)的外側樹脂薄膜層(12)或第1外側樹脂薄膜層(12A),係藉由吹膜所構成,該吹膜係由以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物所形成。 接著,藉由上述層(12)、(12A)所構成的外表面層(120),其外表面(120a)的光澤度(光澤度值)形成為0.5~30%(較佳為0.5~10%)。在此,「光澤度」係依據JIS Z8741-1997(鏡面光澤度-測定方法、方法3(入射角度60度))所測定出的光澤度(光澤度值)。 在上述之樹脂組成物中,以聚烯烴樹脂而言,列舉:嵌段聚丙烯樹脂(PP-B)、均質聚丙烯樹脂(PP-H)、無規聚丙烯樹脂(PP-R)、高密度聚乙烯樹脂(HDPE)、直鏈狀低密度聚乙烯樹脂(LLDPE)、低密度聚乙烯樹脂(LDPE)等。 此外,以烯烴系彈性體而言,列舉:乙烯-丙烯共聚物(EPR)、乙烯-丁烯共聚物(EBR)、乙烯-丙烯-1-丁烯共聚物(EPBR)等。關於乙烯以外的單體,含有量為5~40質量%,熔點為未達90℃。 此外,外表面層(120)亦可含有熔點為135℃以上的聚烯烴成分。 此外,在外表面層(120),為了調整成形容器(2)的外表面的光澤度,亦可視需要,添加無機系或有機系的微粒子。以無機系微粒子而言,係列舉例如:氧化矽、矽酸鋁、硫酸鋇等。以有機系微粒子而言,係列舉例如:丙烯酸樹脂粒、聚苯乙烯樹脂粒等。The outer resin film layer (12) or the first outer resin film layer (12A) constituting the outer surface layer (120) in the matte state is formed by a blown film, and the blown film is composed of a polyolefin resin and an olefin-based elastic film. It is formed of a resin composition whose main component is the body. Next, the glossiness (gloss value) of the outer surface (120a) of the outer surface layer (120) constituted by the above-mentioned layers (12) and (12A) is formed to be 0.5-30% (preferably 0.5-10 %). Here, "gloss" is the gloss (gloss value) measured according to JIS Z8741-1997 (specular gloss-measurement method, method 3 (incidence angle 60 degrees)). Among the above-mentioned resin compositions, the polyolefin resins include: block polypropylene resin (PP-B), homogeneous polypropylene resin (PP-H), random polypropylene resin (PP-R), high Density polyethylene resin (HDPE), linear low density polyethylene resin (LLDPE), low density polyethylene resin (LDPE), etc. Moreover, as an olefin type elastomer, an ethylene-propylene copolymer (EPR), an ethylene-butene copolymer (EBR), an ethylene-propylene-1-butene copolymer (EPBR), etc. are mentioned. About monomers other than ethylene, content is 5-40 mass %, and melting|fusing point is less than 90 degreeC. In addition, the outer surface layer (120) may contain a polyolefin component having a melting point of 135°C or higher. In addition, to the outer surface layer (120), in order to adjust the glossiness of the outer surface of the molding container (2), inorganic or organic fine particles may be added as necessary. For inorganic microparticles, the series include silicon oxide, aluminum silicate, barium sulfate, and the like. The series of organic fine particles include, for example, acrylic resin particles, polystyrene resin particles, and the like.

若外側樹脂薄膜層為複數層(12A)(12B),最外層以外的層(12B)係由:聚丙烯樹脂(PP)、聚乙烯樹脂(PE)等聚烯烴樹脂、尼龍6(PA6)、尼龍66(PA66)、MXD尼龍等聚醯胺樹脂(PA)、聚對苯二甲酸乙二酯樹脂(PET)、聚對苯二甲酸丁二酯樹脂(PBT)、聚對萘二甲酸乙二酯樹脂(PEN)等聚酯樹脂(PEs)等所成。 外側樹脂薄膜層(12)、(12A)(12B)的厚度(若為2層以上,則為合計厚度)係以5~100μm為佳,以15~80μm為較佳。 在外側樹脂薄膜層(12),為了獲得適度深度的成形容器(2),亦可添加滑劑。以滑劑而言,列舉例如:芥酸醯胺、硬脂酸醯胺、油酸醯胺等脂肪酸醯胺、晶蠟、聚乙烯蠟等蠟類等。此外,亦可取代添加滑劑、或除滑劑之外,成形時在積層體(10)的表面塗佈矽酮油、菜籽油等潤滑油。If the outer resin film layer is a plurality of layers (12A) (12B), the layers (12B) other than the outermost layer are made of polyolefin resins such as polypropylene resin (PP), polyethylene resin (PE), nylon 6 (PA6), Nylon 66 (PA66), MXD nylon and other polyamide resins (PA), polyethylene terephthalate resin (PET), polybutylene terephthalate resin (PBT), polyethylene terephthalate It is made of polyester resins (PEs) such as ester resins (PEN) and the like. The thickness of the outer resin film layers (12), (12A) and (12B) (if there are two or more layers, the total thickness) is preferably 5 to 100 μm, more preferably 15 to 80 μm. A lubricant may be added to the outer resin film layer (12) in order to obtain a molded container (2) having an appropriate depth. Examples of lubricants include fatty acid amides such as erucamide, stearic acid amide, and oleic acid amide, waxes such as crystal waxes and polyethylene waxes, and the like. In addition, instead of adding a lubricant, or in addition to the lubricant, a lubricant such as silicone oil or rapeseed oil may be coated on the surface of the layered body (10) during molding.

在本發明之用於成形容器的積層體(10)中,以構成外側樹脂薄膜層(12)、(12A)(12B)的薄膜而言,使用將以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物藉由吹脹法而成形的吹膜。上述之吹膜在薄膜流動方向亦即縱方向(M方向)、及與薄膜流動方向呈正交的橫方向(T方向)中的烯烴系彈性體的變形偏向少。因此,將積層體(10)成形時,抑制因應力使聚烯烴樹脂相與彈性體成分的界面剝離而發生孔洞(空隙)的情形,且防止因樹脂與孔洞的折射率不同所致之透明性惡化,亦即白化現象。 金屬箔層(11)與外側樹脂薄膜層(12)的積層例如透過接著劑層(14),藉由乾式積層法來進行。在接著劑層(14)係使用例如二液硬化型的聚酯-聚胺酯樹脂系接著劑、或聚醚-聚胺酯樹脂系接著劑。接著劑層(14)的厚度係以設定為1~5μm為佳,由用於成形容器的積層體(10)的薄膜化或輕量化的觀點來看,更佳為設定為1~3μm。In the layered product (10) for forming a container according to the present invention, the films constituting the outer resin film layers (12), (12A) and (12B) are mainly composed of polyolefin resin and olefin-based elastomer. The resin composition of the components is a blown film formed by an inflation method. The above-mentioned blown film shows less deflection of the olefin-based elastomer in the longitudinal direction (M direction), which is the film flow direction, and in the transverse direction (T direction) perpendicular to the film flow direction. Therefore, when the laminated body (10) is molded, the interface between the polyolefin resin phase and the elastomer component is prevented from being peeled off due to stress, resulting in voids (voids), and transparency due to the difference in refractive index between the resin and the voids is prevented. deterioration, that is, whitening. Lamination of the metal foil layer (11) and the outer resin film layer (12) is performed by, for example, a dry lamination method through an adhesive layer (14). For the adhesive layer ( 14 ), for example, a two-part curing type polyester-polyurethane resin-based adhesive or a polyether-polyurethane resin-based adhesive is used. The thickness of the adhesive layer ( 14 ) is preferably set to 1 to 5 μm, and is more preferably set to 1 to 3 μm from the viewpoint of thinning and weight reduction of the layered body ( 10 ) for forming a container.

在外側樹脂薄膜層(12)或第2外側樹脂薄膜層(12B)的內表面,係藉由凹版印刷等,全面或局部形成有印刷層(15)。藉由該印刷層(15),在成形容器(2)的外表面呈現預定的顯示或裝飾。印刷層(15)並未特別限定,惟在強調消光狀態的外表面(120a)而使其具有高級感的涵義下,將底色形成為黑等之深色為佳。 其中,亦可在外側樹脂薄膜層(12)、(12A)(12B)添加顏料等著色成分,來取代印刷層(15)。On the inner surface of the outer resin film layer (12) or the second outer resin film layer (12B), a printing layer (15) is formed entirely or partially by gravure printing or the like. By means of the printed layer (15), a predetermined display or decoration is presented on the outer surface of the shaped container (2). The printed layer (15) is not particularly limited, but in the sense of emphasizing the matte outer surface (120a) to give it a sense of luxury, it is preferable to make the base color a dark color such as black. Here, coloring components such as pigments may be added to the outer resin film layers (12), (12A) and (12B) instead of the printed layer (15).

內側樹脂層(13)係構成容器(2)的內面(包含凸緣部(23)的上面)者,藉由例如具熱熔接性的聚丙烯樹脂(PP)薄膜或聚乙烯樹脂(PE)薄膜等通用性薄膜、或將該等貼合的複合薄片所構成。 構成內側樹脂層(13)的薄膜或複合薄片的厚度以100~500μm為佳,以200~400μm為較佳。 金屬箔層(11)與構成內側樹脂層(13)的薄膜或複合薄片的積層例如透過接著劑層(16),藉由乾式積層法來進行。在接著劑層(16)係使用例如二液硬化型的聚酯-聚胺酯樹脂系接著劑、或聚醚-聚胺酯樹脂系接著劑。接著劑層(16)的厚度係以設定為1~5μm為佳,由用於成形容器的積層體(10)的薄膜化或輕量化的觀點來看,更佳為設定為1~3μm。 此外,內側樹脂層(13)亦可取代上述薄膜或複合薄片,而藉由環氧樹脂或蟲膠樹脂等被覆層來形成。The inner resin layer (13) constitutes the inner surface of the container (2) (including the upper surface of the flange portion (23)), and is made of, for example, a thermally fusible polypropylene resin (PP) film or polyethylene resin (PE) A general-purpose film such as a film, or a composite sheet in which these are bonded together. The thickness of the film or composite sheet constituting the inner resin layer (13) is preferably 100 to 500 μm, more preferably 200 to 400 μm. Lamination of the metal foil layer ( 11 ) and the film or composite sheet constituting the inner resin layer ( 13 ) is performed by, for example, a dry lamination method through an adhesive layer ( 16 ). For the adhesive layer ( 16 ), for example, a two-pack curing type polyester-polyurethane resin-based adhesive or a polyether-polyurethane resin-based adhesive is used. The thickness of the adhesive layer ( 16 ) is preferably set to 1 to 5 μm, and is more preferably set to 1 to 3 μm from the viewpoint of thinning and weight reduction of the layered body ( 10 ) for forming the container. In addition, the inner resin layer (13) can also be formed by a coating layer such as epoxy resin or shellac resin instead of the above-mentioned film or composite sheet.

第二圖以工序順序顯示使用由上述積層體(10)所成形的成形容器(2)、及蓋子(3),將食品等內容物(C)進行密封包裝而成的包裝體(4)的製造方法。The second figure shows, in order of steps, a package (4) of a package (4) formed by sealing the contents (C) such as food, using a molded container (2) formed from the above-mentioned laminate (10) and a lid (3). Production method.

首先,將上述之積層體(10)切成預定的形狀及尺寸,且將此成形為杯狀。積層體(10)的成形藉由深引伸成形或凸出成形等冷成形來進行。藉此獲得如第二圖(a)所示之成形容器(2)。 成形容器(2)係具有:底壁(21);由底壁(21)的周緣立起的周壁(22);及由周壁(22)的上端緣朝徑方向外延伸的水平環狀的凸緣(23)。 以成形容器(2)的形狀而言,列舉具有圓形、橢圓形、長圓形、大致正方形、大致長方形等橫剖面,且直徑隨著朝向上方而逐漸變大的錐形筒狀者、或垂直筒狀者等。 此外,成形容器(2)的深度通常形成為15~50mm。 在由上述積層體(10)所形成的成形容器(2)的外表面,幾乎未發現白化。此係基於藉著由前述樹脂組成物所成的吹膜來構成積層體(10)的外表面層(120)所構成的外側樹脂薄膜層(12)或第1外側樹脂薄膜層(12A),藉此有效抑制因成形時的應力使烯烴系樹脂相與彈性體成分的界面剝離而發生孔洞(空隙)之故。First, the above-mentioned laminated body (10) is cut into a predetermined shape and size, and this is formed into a cup shape. The layered body (10) is formed by cold forming such as deep draw forming and extrusion forming. Thereby, a shaped container (2) as shown in the second figure (a) is obtained. The forming container (2) is provided with: a bottom wall (21); a peripheral wall (22) erected from the peripheral edge of the bottom wall (21); and a horizontal annular protrusion extending radially outward from the upper edge of the peripheral wall (22) Edge (23). In terms of the shape of the shaped container (2), there is a conical cylindrical shape that has a cross section such as a circle, an ellipse, an oval, a substantially square, and a substantially rectangular shape, and the diameter gradually increases as it goes upward, or Vertical cylindrical and so on. Moreover, the depth of the shaping|molding container (2) is normally formed in 15-50 mm. Almost no whitening was found on the outer surface of the molded container (2) formed of the above-mentioned layered body (10). This is based on the outer resin film layer (12) or the first outer resin film layer (12A) constituted by the outer surface layer (120) of the laminate (10) formed by the blown film made of the aforementioned resin composition, This effectively suppresses generation of voids (voids) due to the interface between the olefin-based resin phase and the elastomer component due to stress during molding.

接著,如第二圖(b)所示,在成形容器(2)填充食品等內容物(C)之後,在成形容器(2)的凸緣(23)的上面熱熔接蓋子(3)的下面的周緣部。 在此,以蓋子(3)而言,係使用例如具有:由鋁箔等所成的金屬箔層;由聚丙烯樹脂(PP)薄膜或聚乙烯樹脂(PE)薄膜等所形成且積層在金屬箔層的下面的熱熔接性樹脂薄膜層;及由聚酯樹脂(PEs)薄膜或聚醯胺樹脂(PA)薄膜等所形成且積層在金屬箔層的上面的外側樹脂薄膜層者。此外,蓋子(3)在其外周緣的一部分一體形成有開封用突片(31),以比成形容器(2)的凸緣(23)更朝外方突出(參照第三圖)。 在成形容器(2)的凸緣(23)熱熔接蓋子(3)的手段並未特別限定,例如在凸緣(23)的上面疊合蓋子(3)的下面周緣部,且將該等疊合部分,藉由被加熱至預定溫度(例如180℃左右)的熱板,施加預定壓力的同時加熱預定時間來進行。Next, as shown in the second figure (b), after the forming container (2) is filled with contents (C) such as food, the bottom surface of the lid (3) is thermally welded to the top surface of the flange (23) of the forming container (2). the periphery of the. Here, for the cover (3), for example, a metal foil layer made of aluminum foil or the like is used; The heat-fusible resin film layer below the layer; and the outer resin film layer formed of polyester resin (PEs) film or polyamide resin (PA) film, etc. and laminated on the upper surface of the metal foil layer. In addition, the lid (3) is integrally formed with an unsealing tab (31) on a part of its outer peripheral edge so as to protrude outward from the flange (23) of the molding container (2) (see Figure 3). The means for thermally welding the lid (3) to the flange (23) of the shaped container (2) is not particularly limited, for example, the lower peripheral edge of the lid (3) is overlapped on the upper surface of the flange (23), and the The joining part is performed by heating for a predetermined time while applying a predetermined pressure by a hot plate heated to a predetermined temperature (for example, about 180° C.).

接著,將在上述工序中所得的包裝體(4)導入至殺菌釜滅菌裝置(5)內,且進行殺菌釜滅菌處理。 該殺菌釜滅菌處理工序可兼作用為使成形容器(2)的外表面的一部分所產生的白化消失的加熱處理工序。亦即,在將本發明之積層體(10)成形為杯狀而成的成形容器(2)中,如前所述,藉由上述吹膜構成積層體(10)的外表面層(120),藉此抑制在外表面發生白化,但是萬一在外表面的一部分,尤其在因成形所致之變形程度較大的底壁與周壁的交界的角落部分等,即使因在烯烴系樹脂的基體與烯烴系彈性體的界面所生成的孔洞(空隙),而發生些微白化的情形下,亦可藉由進行該加熱處理而使白化完全消失。 該工序中的包裝體(4)的加熱溫度,係形成為積層體(10)的外表面層(120),亦即單層的外側樹脂薄膜層(12)或複數層的外側樹脂薄膜層之中最外層者(若為第一圖(b),為第1外側樹脂薄膜層(12A))的樹脂的軟化點以上的溫度。加熱溫度更佳為設為前述樹脂的軟化點以上而且未達熔解點的溫度。藉由將加熱溫度設為前述樹脂的軟化點以上的溫度,因成形所致之積層體(10)的變形受到緩和,孔洞變得容易填埋。此外,藉由將加熱溫度設為未達前述樹脂之熔解點的溫度,加熱後亦可保持成形容器(2)的形狀。具體而言,形成為約80℃以上,較佳為約100~180℃。加熱時間係形成為5分鐘至3小時左右。 其中,加熱處理工序亦可為藉由殺菌釜滅菌處理者之外,例如可藉由利用烤箱之加熱處理、或在溫水中的浸漬處理等來進行。若為殺菌釜滅菌處理以外的加熱處理,在形成為包裝體(4)之前的工序中,亦可僅將成形容器(2)進行加熱處理。Next, the package (4) obtained in the above-mentioned steps is introduced into the autoclave sterilization apparatus (5), and the autoclave sterilization treatment is performed. This autoclave sterilization treatment step can also be used as a heat treatment step for eliminating whitening generated in a part of the outer surface of the molding container (2). That is, in the molding container (2) formed by molding the layered body (10) of the present invention into a cup shape, as described above, the outer surface layer (120) of the layered body (10) is constituted by the above-mentioned blown film. , thereby suppressing whitening on the outer surface, but in case of a part of the outer surface, especially in the corner of the boundary between the bottom wall and the peripheral wall where the deformation degree due to molding is large, even if the matrix of the olefin resin and the olefin When the voids (voids) generated at the interface of the elastomer are slightly whitened, the whitening can be completely eliminated by performing the heat treatment. The heating temperature of the packaging body (4) in this step is to form the outer surface layer (120) of the laminated body (10), that is, the single layer of the outer resin film layer (12) or the outer resin film layer of a plurality of layers. The temperature above the softening point of the resin of the outermost layer (in the case of the first figure (b), the first outer resin film layer (12A)). The heating temperature is more preferably a temperature that is equal to or higher than the softening point of the resin and less than the melting point. By setting the heating temperature to a temperature equal to or higher than the softening point of the resin, the deformation of the layered body (10) due to molding is alleviated, and the holes are easily filled. Moreover, by setting the heating temperature to a temperature lower than the melting point of the resin, the shape of the molding container (2) can also be maintained after heating. Specifically, it is set at about 80°C or higher, preferably about 100 to 180°C. The heating time is about 5 minutes to 3 hours. Among them, the heat treatment step may be performed by, for example, heat treatment in an oven, immersion treatment in warm water, or the like, in addition to the sterilization treatment by a sterilizer. In the case of heat treatment other than the autoclave sterilization treatment, only the molded container ( 2 ) may be subjected to heat treatment in the step before forming into the package body ( 4 ).

第三圖係顯示殺菌釜滅菌處理後的包裝體(4)者。 圖式的包裝體(4)具有未發現因成形所致之白化,且具有全體外觀良好的消光狀態的外表面的成形容器(2),而可對需要者帶來高級感。 [實施例]The third figure shows the package body (4) after sterilization in the autoclave. The package ( 4 ) of the drawing has a molded container ( 2 ) having an outer surface in a matt state with good overall appearance, with no whitening observed due to molding, and can give a sense of luxury to the user. [Example]

接著,說明本發明之實施例。但是,本發明並非為限定於以下實施例者。 <實施例1>Next, embodiments of the present invention will be described. However, the present invention is not limited to the following examples. <Example 1>

以金屬箔層而言,備妥由以JIS H4160所分類的A8021H-O所成,在雙面塗佈由聚丙烯酸、三價鉻化合物、水及醇所形成的化成處理液,以180℃進行乾燥,形成平均單面鉻附著量為5mg/m2 的化成處理皮膜之厚度120μm的鋁箔。 以外側樹脂薄膜層而言,備妥厚度50μm的單層之經吹脹成形的無延伸聚丙烯樹脂薄膜(CPP)。上述無延伸聚丙烯樹脂薄膜(CPP),係使用在嵌段聚丙烯樹脂(PP-B)添加10質量%乙烯-丁烯-1共聚物橡膠者以作為樹脂組成物。此外,上述薄膜的吹脹成形係使用TOMI機械工業(股)製40mmφ3種3層多層空冷式吹脹成形機(模具口徑:100mmφ、模唇寬幅:1.5mm),調整為汽缸溫度:230℃、模具溫度:220℃、吹漲比2.2、薄膜寬幅350mm(折徑)、薄膜厚度50μm來進行 接著,在無延伸聚丙烯樹脂薄膜的單面的全體,使用凹版印刷機,形成藉由黑色墨水(DIC Graphics公司製、品名:PANACEA CVL-SP特墨805)所得的素色的印刷層。 此外,備妥厚度300μm的高密度聚乙烯樹脂薄膜(HDPE)與聚丙烯樹脂薄膜(PP)的複合薄片(層比:50μm/250μm)作為內側樹脂層。 接著,在鋁箔的單面,將無延伸聚丙烯樹脂薄膜(CPP),以印刷層成為內側的方式,使用二液硬化型的聚酯-聚胺酯樹脂系接著劑進行乾式積層,並且在鋁箔的另一面,將前述複合薄片,使用二液硬化型的聚酯-聚胺酯樹脂系接著劑進行乾式積層,使高密度聚丙烯樹脂薄膜側成為內側,並在40℃的環境下保養5天,藉此製作出用於成形容器的積層體。As for the metal foil layer, it is prepared by A8021H-O classified according to JIS H4160, and the chemical conversion treatment liquid composed of polyacrylic acid, trivalent chromium compound, water and alcohol is coated on both sides at 180°C. It was dried to form an aluminum foil with a thickness of 120 μm of a chemical conversion-treated film with an average single-side chromium adhesion amount of 5 mg/m 2 . For the outer resin film layer, a single-layer inflation-molded non-stretch polypropylene resin film (CPP) with a thickness of 50 μm was prepared. The above-mentioned non-stretch polypropylene resin film (CPP) was obtained by adding 10 mass % of ethylene-butene-1 copolymer rubber to the block polypropylene resin (PP-B) as a resin composition. In addition, the inflation molding system of the above-mentioned film used TOMI Machinery Industry Co., Ltd. 40mmφ 3 types 3-layer multi-layer air-cooled inflation molding machine (die diameter: 100mmφ, die lip width: 1.5mm), adjusted to cylinder temperature: 230°C , Mold temperature: 220°C, blow-up ratio 2.2, film width 350mm (folded diameter), film thickness 50μm, and then, on the whole of one side of the non-stretched polypropylene resin film, using a gravure printing machine, formed by black A plain color printing layer obtained from an ink (manufactured by DIC Graphics, product name: PANACEA CVL-SP Special Ink 805). In addition, a composite sheet (layer ratio: 50 μm/250 μm) of a high-density polyethylene resin film (HDPE) and a polypropylene resin film (PP) with a thickness of 300 μm was prepared as the inner resin layer. Next, on one side of the aluminum foil, a non-stretch polypropylene resin film (CPP) was dry-laminated using a two-component curing polyester-polyurethane resin adhesive so that the printed layer was on the inside, and on the other side of the aluminum foil. On the one hand, the composite sheet was dry-laminated using a two-pack curing polyester-polyurethane resin adhesive so that the high-density polypropylene resin film side became the inner side, and maintained at 40°C for 5 days. Laminates for forming containers are produced.

接著,在將上述之用於成形容器的積層體切成預定的形狀及尺寸而形成的留白的雙面上,塗佈微量的矽氧烷之後,使用由公模及母模所成之金屬模具進行深引伸加工,藉此製作出具有凸緣的圓型杯狀的容器(底徑52mmφ、開口直徑65mmφ、高度30mm、凸緣寬幅8mm)。Next, on both sides of the blank formed by cutting the above-mentioned laminated body for forming a container into a predetermined shape and size, a trace amount of siloxane is applied, and then a metal formed by a male mold and a female mold is used. The mold was deep-drawn to produce a circular cup-shaped container having a flange (bottom diameter 52 mmφ, opening diameter 65 mmφ, height 30 mm, flange width 8 mm).

另一方面,在由以JIS H4160所分類的A1N30H-O所成的厚度20μm的鋁箔的單面,將作為外側樹脂層之厚度12μm的聚對苯二甲酸乙二酯樹脂(PET)薄膜,使用二液硬化型的聚酯-聚胺酯樹脂系接著劑進行乾式積層,並且在鋁箔的另一面,作為熱熔接性樹脂層之厚度30μm的直鏈狀低密度聚乙烯樹脂(LLDPE)薄膜,使用二液硬化型的聚酯-聚胺酯樹脂系接著劑進行乾式積層,在40℃的環境下保養5天,藉此製作出蓋子用積層體。 將所得的積層體配合凸緣而切成所需要的形狀及尺寸,藉此製作出附開封用突片的蓋子。On the other hand, a polyethylene terephthalate resin (PET) film with a thickness of 12 μm as an outer resin layer was used on one side of an aluminum foil with a thickness of 20 μm made of A1N30H-O classified in JIS H4160. A two-pack curable polyester-polyurethane resin adhesive is dry-laminated, and on the other side of the aluminum foil, a two-pack is used as a linear low-density polyethylene resin (LLDPE) film with a thickness of 30 μm as a heat-fusible resin layer. The hardened polyester-polyurethane resin adhesive was dry-laminated, and maintained in a 40° C. environment for 5 days, thereby producing a laminate for lids. The obtained laminated body was cut into a desired shape and size according to a flange, thereby producing a lid with a tab for opening.

在上述容器放入70ml的水之後,在容器的凸緣上面,重疊上述蓋子,使其與無延伸聚丙烯樹脂薄膜(CPP)面相接,將已加熱至200℃的甜甜圈狀的熱板(外徑90mmφ、內徑74mmφ),以150kgf的加壓力推抵該等聚合面3秒鐘,藉此進行熱密封(熱熔接)。 藉此獲得實施例1的包裝體。 <實施例2>After putting 70 ml of water in the container, the lid was placed on the flange of the container so that it was in contact with the non-stretch polypropylene resin film (CPP) surface, and the doughnut-shaped hot water heated to 200°C was placed. A plate (outer diameter of 90 mmφ, inner diameter of 74 mmφ) was pressed against the polymerization surfaces with a pressure of 150 kgf for 3 seconds, thereby heat-sealing (heat-sealing). Thereby, the package of Example 1 was obtained. <Example 2>

以用於成形容器的積層體的外側樹脂薄膜層而言,除了使用2層構造的無延伸聚丙烯樹脂薄膜(CPP),其係由:具有在嵌段聚丙烯樹脂(PP-B)添加10質量%乙烯-1-丁烯共聚物(EBR)的樹脂組成的第1層(=外表面層)、及以無規聚丙烯樹脂(PP-R)為成分的第2層(鋁箔側)所形成之外,與實施例1同樣地,製作包裝體,且將其作為實施例2。 <比較例1>As for the outer resin film layer of the laminated body for forming the container, in addition to the non-stretch polypropylene resin film (CPP) of the 2-layer structure, which is composed of: a block polypropylene resin (PP-B) with 10 added 10 The first layer (=outer surface layer) composed of resin of ethylene-1-butene copolymer (EBR) and the second layer (aluminum foil side) composed of random polypropylene resin (PP-R) Other than the formation, a package was produced in the same manner as in Example 1, and this was referred to as Example 2. <Comparative Example 1>

以用於成形容器的積層體的外側樹脂薄膜層而言,除了使用經T字模成形的單層的無延伸聚丙烯樹脂薄膜(CPP)之外,與實施例1同樣地,製作包裝體,且將其作為比較例1。 其中,上述薄膜的T字模成形係使用吉井鐵工製25mmφ2種2層多層T字模成形機(模具寬幅:300mm),調整為汽缸溫度:230℃、模具溫度:220℃、薄膜寬幅250mm、薄膜厚度50μm來進行。A package was produced in the same manner as in Example 1 except that a single-layer non-stretch polypropylene resin film (CPP) formed by a T-die was used for the outer resin film layer of the laminate for forming the container, and This was taken as Comparative Example 1. Among them, the T-die forming of the above-mentioned film was carried out using a 25mm φ 2-layer multi-layer T-die forming machine (die width: 300mm) manufactured by Yoshii Iron Works, and adjusted to cylinder temperature: 230°C, die temperature: 220°C, film width 250mm, The film thickness was 50 μm.

關於實施例1、2及比較例1的包裝體,藉由光澤度測定器(BYK Gardner公司製Micro−Tri−Gloss S)測定容器的外表面的光澤度,結果在實施例1中為5%、實施例2中為5%、比較例1中為6%。Regarding the packages of Examples 1, 2 and Comparative Example 1, the glossiness of the outer surface of the container was measured with a gloss meter (Micro-Tri-Gloss S manufactured by BYK Gardner), and as a result, in Example 1, it was 5%. , 5% in Example 2, and 6% in Comparative Example 1.

此外,以目視觀察實施例1、2及比較例1的包裝體的成形容器的外觀。在比較例1中,在成形容器的外表面中的底壁與周壁間交界的角落部分發現強烈白化。另一方面,在實施例1、2中,在成形容器的外表面並未發現白化。 [產業上可利用性]Moreover, the external appearance of the molded container of the package of Examples 1, 2 and Comparative Example 1 was visually observed. In Comparative Example 1, intense whitening was found in the corner portion of the boundary between the bottom wall and the peripheral wall in the outer surface of the shaped container. On the other hand, in Examples 1 and 2, no whitening was found on the outer surface of the molded container. [Industrial availability]

本發明係用以將食品等進行密封包裝者,關於具有外觀良好的消光狀態的外表面的成形容器及形成為其成形材料的積層體,可適當使用。The present invention is used for sealing and packaging foods and the like, and can be suitably used for a molded container having an outer surface in a matte state with favorable appearance, and a laminate formed of its molding material.

2‧‧‧成形容器23‧‧‧凸緣3‧‧‧蓋子4‧‧‧包裝體5‧‧‧殺菌釜滅菌處理裝置10‧‧‧用於成形容器的積層體11‧‧‧金屬箔層12‧‧‧外側樹脂薄膜層12A‧‧‧第1外側樹脂薄膜層12B‧‧‧第2外側樹脂薄膜層120‧‧‧外表面層120a‧‧‧外表面層的表面13‧‧‧內側樹脂層14‧‧‧接著劑層15‧‧‧印刷層16‧‧‧接著劑層21‧‧‧底壁22‧‧‧周壁31‧‧‧開封用突片C‧‧‧內容物2‧‧‧Forming container 23‧‧‧Flange 3‧‧‧Lid 4‧‧‧Packaging body 5‧‧‧Sterilizer sterilization treatment device 10‧‧‧Laminated body for forming container 11‧‧‧Metal foil layer 12‧‧‧Outer surface resin film layer 12A‧‧‧First outer surface resin film layer 12B‧‧‧Second outer surface resin film layer 120‧‧‧Outer surface layer 120a‧‧‧Surface of outer surface layer 13‧‧‧Inner resin film Layer 14‧‧‧Adhesive Layer 15‧‧‧Printing Layer 16‧‧‧Adhesive Layer 21‧‧‧Bottom Wall 22‧‧‧Peripheral Wall 31‧‧‧Opening Tab C‧‧‧Contents

第一圖係顯示本發明之實施形態之用於成形容器的積層體的2個態樣的層構造的局部放大剖面圖。 第二圖係以工序順序顯示本發明之實施形態之包裝體之製造方法的垂直剖面圖。 第三圖係藉由同方法所製造的包裝體的斜視圖。Fig. 1 is a partially enlarged cross-sectional view showing the layer structure of two aspects of the layered product for forming a container according to the embodiment of the present invention. The second figure is a vertical cross-sectional view showing the manufacturing method of the package according to the embodiment of the present invention in the order of the steps. The third figure is a perspective view of a package manufactured by the same method.

10‧‧‧用於成形容器的積層體 10‧‧‧Laminates for forming containers

11‧‧‧金屬箔層 11‧‧‧Metal foil layer

12‧‧‧外側樹脂薄膜層 12‧‧‧Outer resin film layer

12A‧‧‧第1外側樹脂薄膜層 12A‧‧‧First outer resin film layer

12B‧‧‧第2外側樹脂薄膜層 12B‧‧‧Second outer resin film layer

120‧‧‧外表面層 120‧‧‧Outer surface layer

120a‧‧‧外表面層的表面 120a‧‧‧Surface of the outer surface layer

13‧‧‧內側樹脂層 13‧‧‧Inner resin layer

14‧‧‧接著劑層 14‧‧‧Adhesive layer

15‧‧‧印刷層 15‧‧‧Printing layer

16‧‧‧接著劑層 16‧‧‧Adhesive layer

Claims (3)

一種在開口周緣具有凸緣之成形容器,由成形為杯狀的積層體形成,該積層體具有:金屬箔層;及積層在前述金屬箔層的雙面之中成為容器的外側的面而構成消光狀態的外表面層的外側樹脂薄膜層,其中前述外側樹脂薄膜層係為積層的複數層,且形成前述複數層中的最外層的樹脂薄膜層係藉由吹膜所構成,該吹膜由以聚烯烴樹脂與烯烴系彈性體為主成分的樹脂組成物所形成。 A molded container having a flange on the periphery of an opening, comprising a layered body molded into a cup shape, the layered body having: a metal foil layer; The outer resin film layer of the outer surface layer in the matte state, wherein the outer resin film layer is a plurality of layers of lamination, and the resin film layer forming the outermost layer in the plurality of layers is formed by a blown film, and the blown film is composed of It consists of a resin composition mainly composed of a polyolefin resin and an olefin-based elastomer. 如請求項1之成形容器,其中在前述金屬箔層與前述外側樹脂薄膜層之間形成印刷層、或在前述外側樹脂薄膜層添加著色成分,藉此在前述外側樹脂薄膜層的表面呈現預定的顯示或裝飾。 The molded container according to claim 1, wherein a printed layer is formed between the metal foil layer and the outer resin film layer, or a coloring component is added to the outer resin film layer, whereby a predetermined surface of the outer resin film layer is displayed. display or decoration. 一種包裝體,其係在填充有內容物之如請求項1或2之成形容器的凸緣,與蓋子接合而覆蓋成形容器的開口。A package attached to the flange of a shaped container as claimed in claim 1 or 2 filled with contents, engaging a lid to cover the opening of the shaped container.
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