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TWI749040B - Rough grinding tools - Google Patents

Rough grinding tools Download PDF

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Publication number
TWI749040B
TWI749040B TW106126118A TW106126118A TWI749040B TW I749040 B TWI749040 B TW I749040B TW 106126118 A TW106126118 A TW 106126118A TW 106126118 A TW106126118 A TW 106126118A TW I749040 B TWI749040 B TW I749040B
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Taiwan
Prior art keywords
carrier
grinding
grinding disc
disc blank
blank
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TW106126118A
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Chinese (zh)
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TW201806695A (en
Inventor
瓦汀姆 史密特
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德商八月魯吉堡股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/16Bushings; Mountings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/02Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
    • B24D13/08Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery comprising annular or circular sheets packed side by side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • B24D3/002Flexible supporting members, e.g. paper, woven, plastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/16Bushings; Mountings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/007Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent between different parts of an abrasive tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/02Wheels in one piece
    • B24D5/04Wheels in one piece with reinforcing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D9/00Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
    • B24D9/08Circular back-plates for carrying flexible material
    • B24D9/085Devices for mounting sheets on a backing plate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

一種粗磨工具具有載體和至少一個研磨圓片坯料。該載體包含有用於粗磨的研磨粒。該載體用於支撐所述至少一個研磨圓片坯料,並本身也用於粗磨。該粗磨工具是簡單可製造的並且強健的,並具有高的去除效率以及長的使用壽命。A rough grinding tool has a carrier and at least one grinding disc blank. The carrier contains abrasive grains for coarse grinding. The carrier is used to support the at least one grinding disc blank, and itself is also used for rough grinding. The rough grinding tool is simple, manufacturable and robust, and has high removal efficiency and long service life.

Description

粗磨工具Rough grinding tool

本發明涉及如請求項1的前序部分所述的、尤其用於運行彎把手提砂輪機的一種粗磨工具。The present invention relates to a rough grinding tool as described in the preamble of claim 1, in particular for operating a hand grinder with a curved handle.

粗加工表示在切割加工方法中以大的切屑體積來切削材料。粗磨工具為了實現短的加工時間應能夠實現高的去除效率,並同時具有長的使用壽命。Rough machining means cutting materials with a large chip volume in the cutting process. In order to achieve a short processing time, the rough grinding tool should be able to achieve high removal efficiency and at the same time have a long service life.

在EP 3 015 222 A1中公開了一種具有載盤和多個研磨圓片坯料(Schleifronden)的研磨輪。該載盤如此分級,使得形成了多個環段,在環段上分別固定有研磨圓片坯料。這些研磨圓片坯料以這種方式形成了多層研磨圓片坯料組。該研磨圓片坯料組形成了一個基本上截頂圓錐狀地成階梯狀的凹陷。由此能夠以不同的迎角把研磨圓片坯料置於工件表面,並實現了該研磨圓片坯料組的幾乎完全的處理,直到該載盤到達該工件表面並且研磨輪磨損。EP 3 015 222 A1 discloses a grinding wheel with a carrier plate and a plurality of grinding disc blanks (Schleifronden). The carrier disc is graded in such a way that a plurality of ring segments are formed, and grinding disc blanks are respectively fixed on the ring segments. These grinding disc blanks form a multilayer grinding disc blank group in this way. The group of grinding disc blanks forms a step-like depression in a substantially truncated cone shape. As a result, the grinding disc blanks can be placed on the surface of the workpiece at different angles of attack, and almost complete processing of the grinding disc blank group is realized until the carrier plate reaches the surface of the workpiece and the grinding wheel is worn.

本發明所基於的任務是,提供一種簡單可製造的並且強健的粗磨工具,其具有高的去除效率以及長的使用壽命。The present invention is based on the task of providing a simple, manufacturable and robust rough grinding tool with high removal efficiency and long service life.

該任務通過具有如請求項1所述特徵的一種粗磨工具而得到解決。根據本發明,該載體構造用於粗磨,並包含有研磨粒。該載體從而一方面用於在粗磨時支撐至少一個研磨圓片坯料,並另一方面本身也用於粗磨,由此實現了該粗磨工具的高的強健性和長的使用壽命。該載體尤其構造為,使得其滿足德國標準DIN EN 12413“對黏合磨料製成的研磨體的安全性要求”(2011年5月版本)的安全性要求“單點側面加載”。該載體另外還構造簡單並且可簡單製造。通過選擇研磨粒,對於要加工的工件實現了高的去除效率。該粗磨工具比如作為研磨輪或作為研磨罐來構造。This task is solved by a rough grinding tool having the characteristics described in claim 1. According to the present invention, the carrier is configured for coarse grinding and contains abrasive particles. The carrier is thus used to support at least one grinding disc blank during rough grinding on the one hand, and also for rough grinding itself on the other hand, thereby achieving high robustness and long service life of the rough grinding tool. The carrier is especially constructed such that it meets the safety requirement "single point side loading" of the German standard DIN EN 12413 "Safety requirements for abrasive bodies made of bonded abrasives" (version May 2011). The carrier is also simple in structure and simple to manufacture. By selecting abrasive grains, high removal efficiency is achieved for the workpiece to be processed. The rough grinding tool is constructed, for example, as a grinding wheel or as a grinding pot.

該粗磨工具具有一個或多個研磨圓片坯料,研磨圓片坯料設置在該載體上。各個研磨圓片坯料尤其構造為環狀的。與該載體相鄰的研磨圓片坯料通過黏合和/或鉚接和/或旋擰和/或黏焊來固定在載體上。如果該粗磨工具具有多個研磨圓片坯料,那麼每個另外的研磨圓片坯料通過黏合和/或鉚接和/或旋擰和/或黏焊來固定在之下的研磨圓片坯料上。黏合借助一種黏合劑層來進行,該黏合劑層優選地包含有樹脂。The rough grinding tool has one or more grinding disc blanks, and the grinding disc blanks are arranged on the carrier. In particular, the individual grinding disc blanks are designed to be ring-shaped. The grinding disc blank adjacent to the carrier is fixed on the carrier by bonding and/or riveting and/or screwing and/or bonding. If the rough grinding tool has a plurality of grinding disc blanks, each additional grinding disc blank is fixed to the underlying grinding disc blank by bonding and/or riveting and/or screwing and/or bonding. The bonding is carried out by means of an adhesive layer, which preferably contains a resin.

該粗磨工具保證了高的去除效率。一個研磨圓片坯料組的研磨圓片坯料優選地在工作區域中不相連地並且不層壓地緊密依次排列。由於所述至少一個研磨圓片坯料在工作區域中是不相連的,所以其在磨損之後以簡單的方式從研磨過程中去除。所述至少一個研磨圓片坯料由磨料在基片上來製造。研磨粒從而借助黏合劑設置在載體層或基片上。在研磨粒磨損之後,在研磨過程中在該工作區域中實現在該載體層或該基片的有針對性的磨損,使得之下的研磨圓片坯料或載體以簡單而快速的方式接觸到要加工的工件。由此實現了該粗磨工具的高的去除效率和高的侵蝕性。所述至少一個研磨圓片坯料的工作區域構造為基本環形的以及輪狀的。The rough grinding tool guarantees high removal efficiency. The grinding disc blanks of a grinding disc blank group are preferably arranged in a closely connected and unlaminated manner in the working area. Since the at least one grinding disc blank is not connected in the working area, it is removed from the grinding process in a simple manner after being worn. The at least one grinding disc blank is manufactured from an abrasive on a substrate. The abrasive particles are thus arranged on the carrier layer or substrate with the aid of the adhesive. After the abrasive particles are worn out, targeted wear of the carrier layer or the substrate is realized in the working area during the grinding process, so that the underlying grinding disc blank or carrier can contact the target in a simple and fast manner. The processed workpiece. This achieves high removal efficiency and high corrosiveness of the rough grinding tool. The working area of the at least one grinding disc blank is substantially annular and wheel-shaped.

所述至少一個研磨圓片坯料分別具有至少一個研磨層,研磨層具有定向的研磨粒和/或不定向的研磨粒。研磨粒尤其從金剛石、立方氮化硼(CBN)、碳化矽(SiC)、天然剛玉和/或合成剛玉中來選擇。剛玉比如是鋯剛玉和/或氧化鋁(Al2 O3 )。The at least one grinding disc blank has at least one grinding layer, and the grinding layer has oriented abrasive grains and/or non-oriented abrasive grains. The abrasive particles are especially selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is, for example, zirconium corundum and/or alumina (Al 2 O 3 ).

如請求項2所述的一種粗磨工具保證了長的使用壽命。研磨粒借助一種黏合劑來黏合,並構成了研磨層或研磨區域。該黏合劑尤其是樹脂,比如酚醛樹脂。優選地研磨層在該粗磨工具的軸線方向上具有厚度,該厚度等於該載體的厚度。這意味著,該載體在其整個厚度上構造了研磨層。研磨粒尤其從金剛石、立方氮化硼(CBN)、碳化矽(SiC)、天然剛玉和/或合成剛玉中來選擇。剛玉比如是鋯剛玉和/或氧化鋁(Al2 O3 )。研磨層或研磨區域至少在該載體的上側和/或下側來構造。該載體的研磨粒是相同的,和/或與至少一個研磨圓片坯料的研磨粒是不相同的。該載體的研磨層或研磨區域具有相同的或不同的研磨粒。A rough grinding tool as described in claim 2 guarantees a long service life. The abrasive grains are bonded by means of an adhesive, and constitute an abrasive layer or abrasive area. The adhesive is especially a resin, such as a phenolic resin. Preferably, the abrasive layer has a thickness in the axial direction of the rough grinding tool, and the thickness is equal to the thickness of the carrier. This means that the carrier is constructed with an abrasive layer over its entire thickness. The abrasive particles are especially selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is, for example, zirconium corundum and/or alumina (Al 2 O 3 ). The grinding layer or grinding area is formed at least on the upper side and/or the lower side of the carrier. The abrasive grains of the carrier are the same, and/or different from the abrasive grains of at least one abrasive disc blank. The polishing layer or polishing area of the carrier has the same or different abrasive grains.

如請求項3所述的一種粗磨工具保證了長的使用壽命。優選地,該載體具有與載體外側相鄰的、也即與載體的上側和下側相鄰的兩個載體鎧裝。所述至少一個載體鎧裝借助黏合劑或樹脂與該載體相連。外部的載體鎧裝比如浸沒有黏合劑或樹脂。外部的載體鎧裝優選地作為織物、尤其作為玻璃織物或玻璃纖維織物來構造。A rough grinding tool as described in claim 3 guarantees a long service life. Preferably, the carrier has two carrier armors adjacent to the outside of the carrier, that is, adjacent to the upper and lower sides of the carrier. The at least one carrier armor is connected to the carrier by means of an adhesive or resin. The outer carrier armor is for example impregnated with no adhesive or resin. The outer carrier armor is preferably constructed as a fabric, in particular as a glass fabric or fiberglass fabric.

如請求項4所述的一種粗磨工具保證了長的使用壽命。優選地該載體具有一個內部載體鎧裝,該內部載體鎧裝嵌入到研磨層或研磨區域中。該內部載體鎧裝由相連的研磨粒來穿透。A rough grinding tool as described in claim 4 guarantees a long service life. Preferably the carrier has an internal carrier armor which is embedded in the abrasive layer or abrasive area. The inner carrier armor is penetrated by connected abrasive particles.

如請求項5所述的一種粗磨工具保證了高的強健性和長的使用壽命。優選地該載體外徑等於該研磨圓片坯料外徑。A rough grinding tool as described in claim 5 guarantees high robustness and long service life. Preferably, the outer diameter of the carrier is equal to the outer diameter of the grinding disc blank.

如請求項6所述的一種粗磨工具是簡單可製造的並且強健的。作為粗磨輪來構造的一種粗磨工具另外還是通用的。該載體和/或所述至少一個研磨圓片坯料和/或所述研磨圓片坯料中至少之一優選地具有彎曲部。A rough grinding tool as described in claim 6 is simple, manufacturable and robust. A rough grinding tool constructed as a rough grinding wheel is also universal. The carrier and/or the at least one grinding disc blank and/or at least one of the grinding disc blank preferably has a curved portion.

如請求項7所述的一種粗磨工具具有尤其長的使用壽命。所述至少一個研磨圓片坯料、尤其由多個研磨圓片坯料構成的研磨圓片坯料組設置在兩個載體之間,載體為了粗磨而分別包含有研磨粒。這些載體相同地或不同地構造。該第一載體在上側與研磨圓片坯料組的相鄰佈置的第一研磨圓片坯料相連接,相反該第二載體在下側與該研磨圓片坯料組的相鄰佈置的最後一個研磨圓片坯料相連接。A rough grinding tool as described in claim 7 has a particularly long service life. The at least one grinding disc blank, in particular a grinding disc blank group composed of a plurality of grinding disc blanks, is arranged between two carriers, and the carriers each contain abrasive grains for rough grinding. These carriers are constructed identically or differently. The first carrier is connected to the first grinding wafer blank of the grinding wafer blank group on the upper side, while the second carrier is connected to the last grinding wafer adjacent to the grinding wafer blank group on the lower side. The blanks are connected.

如請求項8所述的一種粗磨工具保證了高的強健性和長的使用壽命。該研磨圓片坯料組的研磨圓片坯料層狀地依次重疊佈置。A rough grinding tool as described in claim 8 guarantees high robustness and long service life. The grinding disc blanks of the grinding disc blank group are sequentially stacked in layers.

如請求項9所述的一種粗磨工具保證了簡單的製造。該研磨圓片坯料以簡單的方式依次重疊佈置,並把相鄰的研磨圓片坯料相互連接。這種連接尤其通過黏合來進行。優選地相鄰的研磨圓片坯料在一個內部連接區域中相互連接,並在圍繞該連接區域的工作區域中不連接。該載體和研磨圓片坯料組從而是簡單可製造的。A rough grinding tool as described in claim 9 ensures simple manufacturing. The grinding disc blanks are arranged one after the other in a simple manner, and the adjacent grinding disc blanks are connected to each other. This connection takes place especially by bonding. Preferably, adjacent grinding disc blanks are connected to each other in an internal connection area and not connected in a working area surrounding the connection area. The carrier and grinding disc blank set are thus simple and manufacturable.

如請求項10所述的一種粗磨工具保證了簡單的製造。該第一研磨圓片坯料直接固定在該載體上,相反該第二研磨圓片坯料僅僅固定在該第一研磨圓片坯料上。該第二研磨圓片坯料從而不是直接地、而是僅僅間接地與該載體相連接。這種連接尤其通過黏合來進行。優選地該研磨圓片坯料具有內部連接區域,在該內部連接區域中該第一研磨圓片坯料與該載體相連接,並且該第二研磨圓片坯料與該第一研磨圓片坯料相連接,並且該研磨圓片坯料具有圍繞該連接區域的工作區域,在該工作區域中該研磨圓片坯料是不相連接的。A rough grinding tool as described in claim 10 ensures simple manufacturing. The first grinding disc blank is directly fixed on the carrier, on the contrary, the second grinding disc blank is only fixed on the first grinding disc blank. The second grinding disc blank is thus not directly, but only indirectly connected to the carrier. This connection takes place especially by bonding. Preferably, the grinding disc blank has an internal connection area in which the first grinding disc blank is connected to the carrier, and the second grinding disc blank is connected to the first grinding disc blank, And the grinding disc blank has a working area surrounding the connecting area, and the grinding disc blank is not connected in the working area.

如請求項11所述的一種粗磨工具保證了高的去除效率。通過定向的研磨粒實現了高的侵蝕性和高的去除效率。這尤其實現了該粗磨工具的平面應用。研磨粒優選地從金剛石、立方氮化硼(CBN)、碳化矽(SiC)、天然剛玉和/或合成剛玉來構成。剛玉比如是鋯剛玉和/或氧化鋁(Al2 O3 )。A rough grinding tool as described in claim 11 ensures high removal efficiency. High corrosivity and high removal efficiency are achieved by oriented abrasive particles. This especially realizes the flat application of the rough grinding tool. The abrasive particles are preferably composed of diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is, for example, zirconium corundum and/or alumina (Al 2 O 3 ).

如請求項12所述的一種粗磨工具保證了高的強健性。通過該研磨圓片坯料鎧裝實現了防止相應研磨圓片坯料斷裂的高的強度。該研磨圓片坯料鎧裝至少在一個工作區域中固定在所述至少一個研磨圓片坯料上。優選地該研磨圓片坯料鎧裝是整面的、也即在工作區域和連接區域中都固定在至少一個研磨圓片坯料上。該研磨圓片坯料鎧裝尤其固定在所述至少一個研磨圓片坯料的背側。優選地,該研磨圓片坯料鎧裝借助一種黏合劑、比如酚醛樹脂而被固定在該研磨圓片坯料的背側。尤其在每個研磨圓片坯料上都固定有研磨圓片坯料鎧裝。該研磨圓片坯料鎧裝比如借助樹脂而連接到該研磨圓片坯料的背側或下側。優選地,所有的研磨圓片坯料都與所屬的研磨圓片坯料鎧裝相連接。在需要的情況下,可以把僅僅單個的研磨圓片坯料與研磨圓片坯料鎧裝相連接。優選地,把研磨圓片坯料鎧裝固定在至少一個研磨圓片坯料的背側或下側,和/或嵌入到至少一個研磨圓片坯料的研磨層中。用於固定該研磨圓片坯料鎧裝的該黏合劑、尤其樹脂尤其還用於把該研磨圓片坯料固定在該載體上或固定在之下的研磨圓片坯料上。A rough grinding tool as described in claim 12 guarantees high robustness. The armor of the grinding disc blank realizes a high strength that prevents the corresponding grinding disc blank from breaking. The grinding disc blank armor is fixed on the at least one grinding disc blank in at least one working area. Preferably, the grinding disc blank armor is full-surface, that is, fixed to at least one grinding disc blank in both the working area and the connecting area. The grinding disc blank armor is in particular fixed on the back side of the at least one grinding disc blank. Preferably, the grinding disc blank armor is fixed on the back side of the grinding disc blank by means of an adhesive, such as phenolic resin. In particular, a grinding disc blank armor is fixed on each grinding disc blank. The grinding disc blank armor is connected to the back side or the underside of the grinding disc blank, for example, by a resin. Preferably, all grinding disc blanks are connected to the corresponding grinding disc blank armor. If required, only a single grinding disc blank can be connected to the grinding disc blank armor. Preferably, the armor of the grinding disc blank is fixed on the back side or the underside of the at least one grinding disc blank, and/or embedded in the grinding layer of the at least one grinding disc blank. The adhesive, especially resin, used to fix the armor of the grinding disc blank is especially used to fix the grinding disc blank on the carrier or on the grinding disc blank underneath.

如請求項13所述的一種粗磨工具保證了簡單的製造。所述至少一個研磨圓片坯料由磨料在基片上來製造。該基片構成了其上所設置的研磨粒的載體層。該載體層尤其作為紙纖維、硫化纖維、無紡布和/或作為載體紡織物、比如作為織物和/或編束物(Gelege)來構造。研磨粒定向地和/或不定向地設置在該載體層上。研磨粒借助一種黏合劑連接到該載體層上。另外還可以在研磨粒上設置一個覆蓋層或覆蓋黏合劑。A rough grinding tool as described in claim 13 ensures simple manufacturing. The at least one grinding disc blank is manufactured from an abrasive on a substrate. The substrate constitutes a carrier layer of abrasive grains disposed thereon. The carrier layer is constructed in particular as paper fibers, vulcanized fibers, non-woven fabrics and/or as carrier textiles, for example as fabrics and/or woven fabrics. The abrasive grains are arranged on the carrier layer directionally and/or non-directionally. The abrasive particles are connected to the carrier layer by means of an adhesive. In addition, a covering layer or covering adhesive can be provided on the abrasive grains.

如請求項14所述的一種粗磨工具保證了簡單的製造和長的使用壽命。載體紡織物尤其是帶有在經線和緯線方向中的至少一個絲線的載體織物。優選地,該載體紡織物被構造為聚酯和棉混合織物。A rough grinding tool as described in claim 14 ensures simple manufacturing and long service life. The carrier textile is especially a carrier fabric with at least one thread in the warp and weft directions. Preferably, the carrier textile is constructed as a polyester and cotton mixed fabric.

如請求項15所述的一種粗磨工具保證了長的使用壽命。所述至少一個研磨圓片坯料利用一種填充樹脂來硬化,使得在加工工件時降低了所述至少一個研磨圓片坯料的週期性偏轉。由於明顯的週期性偏轉,在研磨粒磨損並已達到其材料去除潛力之前,研磨粒從基片脫落。另外還由於研磨粒脫落而削弱了該磨料層,因為相鄰的研磨粒不再能夠相互支撐。通過硬化防止了明顯的週期性偏轉。這種硬化通過之後給在基片上由磨料構成的研磨圓片坯料設置填充樹脂以及緊接著的填充樹脂的硬化來進行。該填充樹脂比如從熱固性塑膠、彈性體、合成樹脂和/或熱塑性塑膠的集合以及其組合中來選擇。優選地該填充樹脂是熱固性塑膠、比如酚醛樹脂。在其與該載體或之下的研磨圓片坯料相連接之後,研磨圓片坯料以簡單的方式來設置或浸沒該填充樹脂。優選地,所述至少一個研磨圓片坯料在一個槽中來浸漬該填充樹脂。A rough grinding tool as described in claim 15 guarantees a long service life. The at least one grinding disc blank is hardened with a filling resin, so that the periodic deflection of the at least one grinding disc blank is reduced when the workpiece is processed. Due to the significant periodic deflection, the abrasive particles fall off the substrate before they wear out and have reached their material removal potential. In addition, the abrasive layer is weakened due to the shedding of abrasive particles, because adjacent abrasive particles can no longer support each other. The hardening prevents significant periodic deflection. This hardening is carried out by subsequently applying a filling resin to the grinding disc blank made of abrasive on the substrate and then curing the filling resin. The filling resin is selected from, for example, a collection of thermosetting plastics, elastomers, synthetic resins, and/or thermoplastic plastics, and combinations thereof. Preferably, the filling resin is a thermosetting plastic, such as a phenolic resin. After it is connected to the carrier or the underlying grinding disc blank, the grinding disc blank is placed or immersed in the filling resin in a simple manner. Preferably, the at least one grinding disc blank is impregnated with the filling resin in a tank.

如請求項16所述的一種粗磨工具保證了高的強健性和長的使用壽命。優選地所述至少一個載體鎧裝和/或相應的研磨圓片坯料鎧裝是一種織物、尤其玻璃纖維織物。A rough grinding tool as described in claim 16 ensures high robustness and long service life. Preferably, the at least one carrier armor and/or the corresponding abrasive disc blank armor is a fabric, in particular a fiberglass fabric.

如請求項17所述的一種粗磨工具保證了長的使用壽命。相應研磨圓片坯料的至少一個研磨層包含有一種研磨粒。每個研磨圓片坯料都可以在朝向該載體的下側和/或背向該載體的上側上具有研磨層。優選地所有的研磨圓片坯料都在相應的上側和/或相應的下側具有研磨層。相應研磨圓片坯料的研磨層由相同的研磨粒或不同的研磨粒來構造。另外不同的研磨圓片坯料的研磨層由相同的研磨粒和/或由不同的研磨粒來構造。A rough grinding tool as described in claim 17 guarantees a long service life. At least one abrasive layer of the corresponding abrasive disc blank contains an abrasive grain. Each grinding disc blank may have a grinding layer on the lower side facing the carrier and/or the upper side facing away from the carrier. Preferably, all grinding disc blanks have a grinding layer on the corresponding upper side and/or the corresponding lower side. The abrasive layers of the corresponding abrasive disc blanks are constructed of the same abrasive grains or different abrasive grains. In addition, the abrasive layers of different abrasive disc blanks are constructed by the same abrasive grains and/or by different abrasive grains.

下面借助圖1至3來闡述第一實施例。粗磨工具1作為粗磨輪來構造,並具有輪狀的或盤狀的載體2和研磨圓片坯料組3。該載體2和該研磨圓片坯料組3相對於共同的軸線M同心地形成了通孔5以固定工具驅動裝置。該載體2構成了環狀彎曲部6。一個平的工作區域7設置在該彎曲部6的徑向外側,相反在該彎曲部6的徑向內側設置有一個連接區域8和一個夾緊區域9。代替地,該粗磨輪可以構造為平的。The first embodiment will be explained below with reference to FIGS. 1 to 3. The rough grinding tool 1 is constructed as a rough grinding wheel, and has a wheel-shaped or disk-shaped carrier 2 and a grinding disc blank group 3. The carrier 2 and the grinding disc blank group 3 are concentrically formed with a through hole 5 with respect to the common axis M to fix the tool driving device. The carrier 2 constitutes an annular curved portion 6. A flat working area 7 is arranged on the radially outer side of the curved portion 6, on the contrary, a connecting area 8 and a clamping area 9 are arranged on the radially inner side of the curved portion 6. Alternatively, the rough grinding wheel can be constructed flat.

該研磨圓片坯料組3具有數量為N的研磨圓片坯料S和所屬的研磨圓片坯料鎧裝A,其中對於數量N:1≤N≤9,尤其2≤N≤8,並尤其3≤N≤7。在圖2中示例性示出了具有四個研磨圓片坯料和四個所屬研磨鎧裝的研磨圓片坯料組3,其中研磨圓片坯料具體用S1 至S4 來表示,並且所屬的研磨圓片坯料鎧裝用A1 至A4 來表示。相應的研磨圓片坯料鎧裝A1 至A4 固定在相應所屬研磨圓片坯料S1 至S4 的背側10上。這種固定比如整面地借助黏合劑、諸如酚醛樹脂來進行。相應的研磨圓片坯料鎧裝A1 至A4 至少設置相應研磨圓片坯料S1 至S4 的工作區域7中,並整面地固定在背側10上。相應的研磨圓片坯料鎧裝A1 至A4 比如是一種由玻璃纖維構成的織物和/或一種由黃麻纖維構成的織物。The grinding disc blank group 3 has a quantity of N grinding disc stocks S and an associated grinding disc stock armor A, wherein for the quantity N: 1≤N≤9, especially 2≤N≤8, and especially 3≤ N≤7. In FIG. 2 exemplarily shown is a grinding disc blank group 3 having four grinding disc blanks and four corresponding grinding armors, wherein the grinding disc blanks are specifically represented by S 1 to S 4 , and the respective grinding The armor of the wafer blank is represented by A 1 to A 4. The corresponding grinding disc blank armors A 1 to A 4 are fixed on the back sides 10 of the corresponding respective grinding disc blanks S 1 to S 4. This fixing is carried out, for example, over the entire surface by means of an adhesive, such as a phenolic resin. The corresponding grinding disc blank armors A 1 to A 4 are arranged at least in the working area 7 of the corresponding grinding disc blanks S 1 to S 4 , and are fixed on the back side 10 over the entire surface. The corresponding grinding disc blank armors A 1 to A 4 are, for example, a fabric made of glass fibers and/or a fabric made of jute fibers.

該第一研磨圓片坯料S1 連同所屬第一研磨圓片坯料鎧裝A1 在該連接區域8中固定在該載體2上。這種固定尤其通過黏合來進行。比如在該連接區域8中靠近該彎曲部6施加有一個環繞的黏合材料層4,借助該黏合材料層來進行該第一研磨圓片坯料S1 連同所屬研磨圓片坯料鎧裝A1 的黏合。該黏合材料層4尤其通過黏合劑或樹脂來構造,利用該其把該研磨圓片坯料鎧裝A1 固定在該研磨圓片坯料S1 上。該第二研磨圓片坯料S2 包括所屬第二研磨圓片坯料鎧裝A2 在該連接區域8中固定在該第一研磨圓片坯料S1 上。這種固定尤其通過黏合來進行。比如以相應的方式在該連接區域8中靠近該彎曲部6施加有一個環繞的黏合材料層4,借助該黏合材料層來進行黏合。該研磨圓片坯料S2 與之下的研磨圓片坯料S1 的黏合尤其利用該黏合劑或樹脂來進行,其中該黏合劑或樹脂還用於把該研磨圓片坯料鎧裝A2 固定在該研磨圓片坯料S2 上。該第三研磨圓片坯料S3 連同所屬的第三研磨圓片坯料鎧裝A3 以相應的方式固定在該第二研磨圓片坯料S2 上,並且該第四研磨圓片坯料S4 連同所屬第四研磨圓片坯料鎧裝A4 固定在該第三研磨圓片坯料S3 上。該第一研磨圓片坯料S1 連同所屬的研磨圓片坯料鎧裝A1 從而固定在該載體2上,相反其他的研磨圓片坯料S2 至S4 連同所屬的研磨圓片坯料鎧裝A2 至A4 固定在相應之下的研磨圓片坯料S1 至S3 上。研磨圓片坯料S2 至S4 連同所屬的研磨圓片坯料鎧裝A2 至A4 從而不是直接固定在該載體2上。在該工作區域7中,研磨圓片坯料S1 至S4 連同所屬的研磨圓片坯料鎧裝A1 至A4 是不固定的或者是不連接的,並且不層壓地依次緊密排列。The first grinding disc blank S 1 and the associated first grinding disc blank armor A 1 are fixed on the carrier 2 in the connecting area 8. This fixing takes place especially by gluing. For example, a surrounding adhesive material layer 4 is applied in the connecting area 8 close to the bend 6, by means of which the first grinding wafer blank S 1 and the associated grinding wafer blank armor A 1 are bonded together . The adhesive material layer 4 in particular by adhesive or resin to construct, with which the abrasive which the round blank on the armored A 1 is fixed to the wafer polishing blank S 1. The second grinding disc blank S 2 includes a second grinding disc blank armor A 2 which is fixed on the first grinding disc blank S 1 in the connecting area 8. This fixing takes place especially by gluing. For example, in a corresponding manner, a surrounding adhesive material layer 4 is applied to the connecting area 8 close to the bend 6 by means of which the adhesive material layer is used for bonding. The bonding of the grinding wafer blank S 2 and the underlying grinding wafer blank S 1 is particularly carried out by using the adhesive or resin, wherein the adhesive or resin is also used to fix the grinding wafer blank armor A 2 on The grinding disc blank S 2 is on. The third grinding disc blank S 3 together with the associated third grinding disc blank armor A 3 are fixed on the second grinding disc blank S 2 in a corresponding manner, and the fourth grinding disc blank S 4 is connected with The corresponding fourth grinding disc blank armor A 4 is fixed on the third grinding disc blank S 3 . The first grinding wafer blank S 1 and the associated grinding wafer blank armor A 1 are thus fixed on the carrier 2, on the contrary, the other grinding wafer blanks S 2 to S 4 and the associated grinding wafer blank armor A are fixed on the carrier 2. 2 to A 4 are fixed on the corresponding grinding disc blanks S 1 to S 3 below. The grinding disc blanks S 2 to S 4 together with the associated grinding disc blank armors A 2 to A 4 are thus not directly fixed on the carrier 2. In this working area 7, the grinding wafer blanks S 1 to S 4 and the associated grinding wafer blank armors A 1 to A 4 are not fixed or connected, and are arranged closely in sequence without being laminated.

該載體2具有載體外徑DT ,並且研磨圓片坯料S1 至S4 連同所屬的研磨圓片坯料鎧裝A1 至A4 具有研磨圓片坯料外徑DS ,其中優選地有:0.1·DS ≤DT ≤1.2·DS ,尤其0.5·DS ≤DT ≤1.1·DS ,並尤其0.8·DS ≤DT ≤DS 。在根據圖2的該實施例中比如是:DT ≈DSThe carrier 2 has a carrier outer diameter D T , and the grinding disc blanks S 1 to S 4 together with the corresponding grinding disc blank armors A 1 to A 4 have the grinding disc blank outer diameter D S , which preferably has: 0.1 ·D S ≤D T ≤1.2·D S , especially 0.5·D S ≤D T ≤1.1·D S , and especially 0.8·D S ≤D T ≤D S. In this embodiment according to FIG. 2, for example, D T ≈D S.

研磨圓片坯料S1 至S4 由磨料在基片上來形成。研磨圓片坯料S1 至S4 包含有載體層11,在該載體層上借助黏合劑12連接了定向的研磨粒13。在該定向研磨粒13上構造有覆蓋層14。該載體層11構成了背側10以固定相應的研磨圓片坯料鎧裝A1 至A4 。該黏合劑12連同研磨粒13和該覆蓋層14構成了研磨圓片坯料S1 至S4 的相應研磨層17。研磨層17設置在相應研磨圓片坯料S1 至S4 的背向該載體2的上側。代替地或者附加地,研磨層17可以設置在朝向該載體2的下側。優選地在上側以及在下側上設置有研磨層17,使得實現了雙側加工。The grinding disc blanks S 1 to S 4 are formed by abrasives on the substrate. The grinding disc blanks S 1 to S 4 comprise a carrier layer 11 to which oriented abrasive particles 13 are connected by means of an adhesive 12. A covering layer 14 is formed on the oriented abrasive particles 13. The carrier layer 11 constitutes the back side 10 to fix the corresponding grinding disc blank armors A 1 to A 4 . The adhesive 12 together with the abrasive particles 13 and the covering layer 14 constitute the corresponding abrasive layer 17 of the abrasive wafer blanks S 1 to S 4. The grinding layer 17 is arranged on the upper side of the respective grinding wafer blanks S 1 to S 4 facing away from the carrier 2. Alternatively or in addition, the abrasive layer 17 may be arranged on the lower side facing the carrier 2. An abrasive layer 17 is preferably provided on the upper side and on the lower side, so that double-sided processing is achieved.

該載體層11比如作為紙、硫化纖維、無紡布和/或作為載體紡織物構造。優選地載體紡織物包括聚酯纖維、棉纖維和/或玻璃纖維。該載體層11尤其作為聚酯-棉混合織物來構造。該黏合劑12比如是合成樹脂、尤其酚醛樹脂。該定向研磨粒13比如是一種金剛石研磨粒。研磨粒13尤其從金剛石、立方氮化硼(CBN)、碳化矽(SiC)、天然剛玉和/或合成剛玉中來選擇。剛玉比如是鋯剛玉和/或氧化鋁(Al2 O3 )。The carrier layer 11 is constructed, for example, as paper, vulcanized fiber, non-woven fabric and/or as a carrier textile. Preferably, the carrier textile includes polyester fiber, cotton fiber and/or glass fiber. The carrier layer 11 is constructed in particular as a polyester-cotton hybrid fabric. The adhesive 12 is, for example, a synthetic resin, especially a phenol resin. The oriented abrasive particles 13 are, for example, diamond abrasive particles. The abrasive particles 13 are especially selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is, for example, zirconium corundum and/or alumina (Al 2 O 3 ).

該載體2構造用於粗磨。其包含有一種借助黏合劑15來連接的研磨粒16以及載體鎧裝18和19。研磨粒16比如從金剛石、立方氮化硼(CBN)、碳化矽(SiC)、天然剛玉和/或合成剛玉中來選擇。剛玉比如是鋯剛玉和/或氧化鋁(Al2 O3 )。外載體鎧裝18與朝向該第一研磨圓片坯料S1 的上側20和背向該研磨圓片坯料S1 的下側21相鄰地佈置,相反內載體鎧裝19嵌入到該載體2中並由該黏合劑15和研磨粒16穿過。該載體2在該軸線M的方向上具有載體厚度dT ,其中該載體2以這個厚度來構成粗磨層或研磨層22。該載體鎧裝18、19優選地作為織物來構造。該織物尤其包含有玻璃纖維和/或黃麻纖維。The carrier 2 is designed for rough grinding. It includes an abrasive grain 16 connected by means of an adhesive 15 and carrier armors 18 and 19. The abrasive particles 16 are selected from, for example, diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is, for example, zirconium corundum and/or alumina (Al 2 O 3 ). The armor 18 toward the first wafer polishing blank S 1 side of the carrier 20 and the outer side facing away from the lower polishing a wafer disposed adjacent blank S 21, opposite to the support sheath 19 embedded in the carrier 2 And the adhesive 15 and abrasive particles 16 pass through. The carrier 2 has a carrier thickness d T in the direction of the axis M, wherein the carrier 2 forms a rough grinding layer or grinding layer 22 with this thickness. The carrier armor 18, 19 is preferably constructed as a fabric. The fabric especially contains glass fibers and/or jute fibers.

下面借助圖4來闡述本發明的第二實施例。與該第一實施例不同,作為粗磨輪構造的該粗磨工具1具有第二載體23,使得該研磨圓片坯料組3設置在該第一載體2和第二載體23之間。該第二載體23與該第一載體2相同地構造。該第二載體23以與該第一載體2相同的方式來定向,並在連接區域8中固定在最後的研磨圓片坯料S4 上。這種固定尤其通過黏合來進行。另外該研磨圓片坯料S1 至S4 浸沒有一種填充樹脂24,該填充樹脂在硬化之後使該研磨圓片坯料S1 至S4 硬化。該填充樹脂24從而附加地還引入到由該基片上的磨料構成的研磨圓片坯料S1 至S4 中。為此該粗磨工具1比如在固定研磨圓片坯料S1 至S4 之後用填充樹脂24浸泡,優選地通過浸沒在填充樹脂24的槽中。該填充樹脂24比如是一種合成樹脂,優選是酚醛樹脂。該填充樹脂24尤其浸泡了載體層11,並硬化了其中所含有的纖維。關於其他的構造參見該第一實施例的說明。The second embodiment of the present invention will be explained below with reference to FIG. 4. Different from the first embodiment, the rough grinding tool 1 as a rough grinding wheel structure has a second carrier 23 such that the grinding disc blank group 3 is arranged between the first carrier 2 and the second carrier 23. The second carrier 23 has the same structure as the first carrier 2. The second carrier 23 in the same manner as the first carrier 2 is oriented and fixed on the final polished wafer blank S 4 in the connection area 8. This fixing takes place especially by gluing. In addition, the grinding disc blanks S 1 to S 4 are not impregnated with a filling resin 24 that hardens the grinding disc blanks S 1 to S 4 after being hardened. The filling resin 24 is thus additionally introduced into the grinding disc blanks S 1 to S 4 made of the abrasive on the substrate. For this purpose, the rough grinding tool 1 is immersed in the filling resin 24 after fixing the grinding disc blanks S 1 to S 4 , preferably by being immersed in a groove filled with the resin 24. The filling resin 24 is, for example, a synthetic resin, preferably a phenol resin. In particular, the filling resin 24 soaks the carrier layer 11 and hardens the fibers contained therein. For other configurations, refer to the description of the first embodiment.

在圖5中描述了一個第三實施例,其也可以與頭兩種實施方式相組合。研磨圓片坯料S1 至S4 在此形成了相應兩個研磨層17,使得相應的研磨圓片坯料鎧裝A1 至A4 嵌入到所屬的研磨圓片坯料S1 至S4 中。研磨層之一17朝向該載體2或者23,相反,另一研磨層17背向該載體2或者23。這意味著研磨層17在相應研磨圓片坯料S1 至S4 的上側和下側上來構造。這實現了該粗磨工具1的雙側加工。對於其他的構造參見該第一實施例。A third embodiment is depicted in FIG. 5, which can also be combined with the first two embodiments. The grinding disc blanks S 1 to S 4 form corresponding two grinding layers 17 here, so that the corresponding grinding disc blank armors A 1 to A 4 are embedded in the associated grinding disc blanks S 1 to S 4 . One of the abrasive layers 17 faces the carrier 2 or 23, on the contrary, the other abrasive layer 17 faces away from the carrier 2 or 23. This means that the grinding layer 17 is constructed on the upper and lower sides of the respective grinding wafer blanks S 1 to S 4. This realizes double-sided machining of the rough grinding tool 1. For other configurations, refer to the first embodiment.

該載體2或該載體2、23根據本發明用於支撐該研磨圓片坯料組3,並同時本身也用於粗磨。由於研磨圓片坯料S1 至S4 連同所屬的研磨圓片坯料鎧裝A1 至A4 在該工作區域7中是不相連的並且不層壓地依次緊密排列,從而實現了有針對性的磨損,使得在研磨過程中未磨損的研磨粒13持續地進行研磨接觸。通過定向的研磨粒13,實現了高的去除效率和高的侵蝕性,使得該粗磨工具1尤其還可以在平迎角的情況下應用且具有本發明的優點。載體2或載體2、23本身具有粗磨工具的、尤其粗磨輪的特性。該粗磨工具1比如作為粗磨輪或者作為粗磨罐來構造。在研磨圓片坯料鎧裝與相鄰的研磨圓片坯料之間可以在需要時設置附加的紙分隔層。According to the present invention, the carrier 2 or the carrier 2, 23 is used to support the grinding disc blank group 3, and at the same time, it is also used for rough grinding. Since the grinding disc blanks S 1 to S 4 and the associated grinding disc blank armors A 1 to A 4 are not connected in the working area 7 and are arranged closely in sequence without being laminated, a targeted Wear, so that the abrasive particles 13 that are not worn during the grinding process continue to be in contact with each other. Through the oriented abrasive particles 13, high removal efficiency and high corrosivity are achieved, so that the rough grinding tool 1 can be applied especially at a flat angle of attack and has the advantages of the present invention. The carrier 2 or the carrier 2, 23 itself has the characteristics of a rough grinding tool, in particular a rough grinding wheel. The rough grinding tool 1 is constructed, for example, as a rough grinding wheel or as a rough grinding pot. An additional paper separation layer can be provided between the grinding disc blank armor and the adjacent grinding disc blank if necessary.

1‧‧‧粗磨工具 2、23‧‧‧載體 3‧‧‧研磨圓片坯料組 4‧‧‧黏合材料層 5‧‧‧通孔 6‧‧‧彎曲部 7‧‧‧工作區域 8‧‧‧連接區域 9‧‧‧夾緊區域 10‧‧‧背側 11‧‧‧載體層 12‧‧‧黏合劑 13‧‧‧研磨粒 14‧‧‧覆蓋層 15‧‧‧黏合劑 16‧‧‧研磨粒 17‧‧‧研磨層 18、19‧‧‧載體鎧裝 20‧‧‧上側 21‧‧‧下側 22‧‧‧研磨層 24‧‧‧填充樹脂 A1-A4‧‧‧研磨圓片坯料鎧裝 DS‧‧‧研磨圓片坯料外徑 DT‧‧‧載體外徑 dT‧‧‧載體厚度 M‧‧‧軸線 S1-S4‧‧‧研磨圓片坯料1‧‧‧Rough grinding tool2, 23‧‧‧Carrier 3‧‧‧Grinding disc blank group ‧‧Connecting area 9‧‧‧Clamping area 10‧‧‧Back side 11‧‧‧Carrier layer 12‧‧‧Adhesive 13‧‧‧Abrasive particles 14‧‧‧Cover layer 15‧‧‧Adhesive 16‧‧ ‧Grit 17‧‧‧Grinding layer 18,19‧‧‧Carrier armor 20‧‧‧Upper side 21‧‧‧Lower side 22‧‧‧Grinding layer 24‧‧‧Filling resin A 1 -A 4 ‧‧‧Grinding Disc blank armor D S ‧‧‧Grinding disc outer diameter D T ‧‧‧Carrier outer diameter d T ‧‧‧Carrier thickness M‧‧‧Axis S 1 -S 4 ‧‧‧Grinding disc blank

本發明的其他特徵、優點和細節參見下文多個實施例的說明。其中:For other features, advantages, and details of the present invention, refer to the description of multiple embodiments below. in:

圖1示出了根據第一實施例的一種粗磨工具的示意剖面圖,Fig. 1 shows a schematic cross-sectional view of a rough grinding tool according to a first embodiment,

圖2示出了圖1的粗磨工具的分解圖以顯示構造,Figure 2 shows an exploded view of the rough grinding tool of Figure 1 to show the configuration,

圖3示出了圖1的粗磨工具的載體以及第一研磨圓片坯料和所屬第一研磨圓片坯料鎧裝的放大剖面圖,Fig. 3 shows an enlarged cross-sectional view of the carrier of the rough grinding tool of Fig. 1 and the first grinding disc blank and the armour of the first grinding disc blank,

圖4示出了根據第二實施例的一種粗磨工具的示意剖面圖,以及Figure 4 shows a schematic cross-sectional view of a rough grinding tool according to a second embodiment, and

圖5示出了圖1及4中粗磨工具的載體以及第一研磨圓片坯料和所屬第一研磨圓片坯料鎧裝的放大剖面圖。Fig. 5 shows an enlarged cross-sectional view of the carrier of the rough grinding tool in Figs. 1 and 4 and the first grinding disc blank and the corresponding first grinding disc blank armor.

1‧‧‧粗磨工具 1‧‧‧Rough grinding tools

2‧‧‧載體 2‧‧‧Carrier

3‧‧‧研磨圓片坯料組 3‧‧‧Grinding wafer blank group

5‧‧‧通孔 5‧‧‧Through hole

6‧‧‧彎曲部 6‧‧‧Bending part

7‧‧‧工作區域 7‧‧‧Working area

8‧‧‧連接區域 8‧‧‧Connecting area

9‧‧‧夾緊區域 9‧‧‧Clamping area

M‧‧‧軸線 M‧‧‧Axis

S1-S4‧‧‧研磨圓片坯料 S 1 -S 4 ‧‧‧Grinding wafer blank

Claims (17)

一種粗磨工具,其具有載體,其中該載體包含有用於粗磨的研磨粒,以及用於固定工具驅動裝置的通孔,其特徵在於,至少一個研磨圓片坯料,其中所述至少一個研磨圓片坯料構造形成有連接區域和圍繞該連接區域的工作區域,並且所述至少一個研磨圓片坯料在該連接區域中固定並在該工作區域中不固定。 A rough grinding tool has a carrier, wherein the carrier contains abrasive grains for rough grinding and a through hole for fixing a tool driving device, characterized in that at least one grinding disc blank, wherein the at least one grinding circle The sheet blank configuration is formed with a connecting area and a working area surrounding the connecting area, and the at least one grinding disc blank is fixed in the connecting area and not fixed in the working area. 如請求項1所述的粗磨工具,其中,該載體構造有研磨區域,所述研磨區域包含有借助黏合劑而連接的研磨粒。 The rough grinding tool according to claim 1, wherein the carrier is configured with a grinding area, and the grinding area contains abrasive grains connected by means of an adhesive. 如請求項1或2所述的粗磨工具,其中,該載體包含有至少一個載體鎧裝,該載體鎧裝尤其與該載體的上側和/或下側相鄰地設置。 The rough grinding tool according to claim 1 or 2, wherein the carrier includes at least one carrier armor, and the carrier armor is particularly arranged adjacent to the upper side and/or the lower side of the carrier. 如請求項3所述的粗磨工具,其中,至少一個載體鎧裝嵌入到研磨區域中。 The rough grinding tool according to claim 3, wherein at least one carrier armor is embedded in the grinding area. 如請求項1或2所述的粗磨工具,其中,該載體具有載體外徑DT,所述至少一個研磨圓片坯料具有研磨圓片坯料外徑DS,其中:0.1.DS
Figure 106126118-A0305-02-0018-1
DT
Figure 106126118-A0305-02-0018-2
1.2.DS,尤其0.5.DS
Figure 106126118-A0305-02-0018-3
DT
Figure 106126118-A0305-02-0018-4
1.1.DS,並尤其0.8.DS
Figure 106126118-A0305-02-0018-5
DT
Figure 106126118-A0305-02-0018-6
DS
The rough grinding tool according to claim 1 or 2, wherein the carrier has an outer diameter D T of the carrier, and the at least one grinding disc blank has an outer diameter D S of the grinding disc blank, wherein: 0.1. D S
Figure 106126118-A0305-02-0018-1
D T
Figure 106126118-A0305-02-0018-2
1.2. D S , especially 0.5. D S
Figure 106126118-A0305-02-0018-3
D T
Figure 106126118-A0305-02-0018-4
1.1. D S , and especially 0.8. D S
Figure 106126118-A0305-02-0018-5
D T
Figure 106126118-A0305-02-0018-6
D S.
如請求項1或2所述的粗磨工具,其中,該載體構造為輪狀的,並尤其具有彎曲部。 The rough grinding tool according to claim 1 or 2, wherein the carrier is configured to be wheel-shaped and especially has a curved portion. 如請求項1或2所述的粗磨工具,其中,所述至少一個研磨圓片坯料設置在第一載體與第二 載體之間。 The rough grinding tool according to claim 1 or 2, wherein the at least one grinding disc blank is arranged on the first carrier and the second carrier Between the carriers. 如請求項1或2所述的粗磨工具,其中,對於所述至少一個研磨圓片坯料的數量N,適用:1
Figure 106126118-A0305-02-0019-7
N
Figure 106126118-A0305-02-0019-8
9,尤其2
Figure 106126118-A0305-02-0019-9
N
Figure 106126118-A0305-02-0019-10
8,並尤其3
Figure 106126118-A0305-02-0019-11
N
Figure 106126118-A0305-02-0019-12
7。
The rough grinding tool according to claim 1 or 2, wherein for the number N of the at least one grinding disc blank, the following applies: 1
Figure 106126118-A0305-02-0019-7
N
Figure 106126118-A0305-02-0019-8
9, especially 2
Figure 106126118-A0305-02-0019-9
N
Figure 106126118-A0305-02-0019-10
8, and especially 3
Figure 106126118-A0305-02-0019-11
N
Figure 106126118-A0305-02-0019-12
7.
如請求項1或2所述的粗磨工具,其中,多個研磨圓片坯料重疊佈置,其中第一研磨圓片坯料固定在該載體上,並且其他每個研磨圓片坯料固定在之下的研磨圓片坯料上。 The rough grinding tool according to claim 1 or 2, wherein a plurality of grinding disc blanks are arranged overlappingly, wherein the first grinding disc blank is fixed on the carrier, and each other grinding disc blank is fixed below Grind the wafer blank. 如請求項1或2所述的粗磨工具,其中,第一研磨圓片坯料固定在該載體上,並且第二研磨圓片坯料固定在該第一研磨圓片坯料上。 The rough grinding tool according to claim 1 or 2, wherein the first grinding disc blank is fixed on the carrier, and the second grinding disc blank is fixed on the first grinding disc blank. 如請求項1或2所述的粗磨工具,其中,所述至少一個研磨圓片坯料具有定向的研磨粒。 The rough grinding tool according to claim 1 or 2, wherein the at least one grinding disc blank has oriented abrasive grains. 如請求項1或2所述的粗磨工具,其中,在所述至少一個研磨圓片坯料上至少部分區域固定有研磨圓片坯料鎧裝。 The rough grinding tool according to claim 1 or 2, wherein at least a partial area of the at least one grinding disc blank is fixed with a grinding disc blank armor. 如請求項1或2所述的粗磨工具,其中,所述至少一個研磨圓片坯料包含有載體層,其上設置有研磨粒,其中該載體層尤其作為紙、硫化纖維、無紡布和/或作為載體紡織物來構造。 The rough grinding tool according to claim 1 or 2, wherein the at least one grinding disc blank comprises a carrier layer on which abrasive particles are arranged, wherein the carrier layer is especially used as paper, vulcanized fiber, non-woven fabric and / Or constructed as a carrier textile. 如請求項13所述的粗磨工具,其中,該載體紡織物包含有聚酯纖維、棉纖維和/或玻璃纖維,並尤其是聚酯-棉混合物。 The rough grinding tool according to claim 13, wherein the carrier textile comprises polyester fiber, cotton fiber and/or glass fiber, and especially a polyester-cotton mixture. 如請求項1或2所述的粗磨工具,其中, 所述至少一個研磨圓片坯料利用填充樹脂來硬化。 The rough grinding tool according to claim 1 or 2, wherein: The at least one grinding disc blank is hardened with filling resin. 如請求項3所述的粗磨工具,其中,所述至少一個載體鎧裝和/或研磨圓片坯料鎧裝包含有玻璃纖維和/或黃麻纖維。 The rough grinding tool according to claim 3, wherein the at least one carrier armor and/or grinding disc blank armor contains glass fiber and/or jute fiber. 如請求項1或2所述的粗磨工具,其中,所述至少一個研磨圓片坯料分別構造有至少一個研磨層,所述至少一個研磨層尤其設置在所述至少一個研磨圓片坯料的上側和/或下側。 The rough grinding tool according to claim 1 or 2, wherein the at least one grinding disc blank is respectively configured with at least one grinding layer, and the at least one grinding layer is especially arranged on the upper side of the at least one grinding disc blank And/or underside.
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RU2721972C1 (en) 2020-05-25
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US20210245329A2 (en) 2021-08-12
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AU2016421095B2 (en) 2022-03-31
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US20190224814A1 (en) 2019-07-25
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CN109689300A (en) 2019-04-26
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AU2016421095A1 (en) 2019-03-07
BR112019002968A2 (en) 2019-05-14

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