JP2001062735A - Rotary grinding wheel - Google Patents
Rotary grinding wheelInfo
- Publication number
- JP2001062735A JP2001062735A JP24080399A JP24080399A JP2001062735A JP 2001062735 A JP2001062735 A JP 2001062735A JP 24080399 A JP24080399 A JP 24080399A JP 24080399 A JP24080399 A JP 24080399A JP 2001062735 A JP2001062735 A JP 2001062735A
- Authority
- JP
- Japan
- Prior art keywords
- grinding
- woven fabric
- warp
- cylindrical member
- grindstone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002759 woven fabric Substances 0.000 claims abstract description 52
- 238000005498 polishing Methods 0.000 claims abstract description 46
- 239000000835 fiber Substances 0.000 claims abstract description 39
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 150000002484 inorganic compounds Chemical class 0.000 claims abstract description 14
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 14
- 238000010030 laminating Methods 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 239000006061 abrasive grain Substances 0.000 description 22
- 239000004840 adhesive resin Substances 0.000 description 11
- 229920006223 adhesive resin Polymers 0.000 description 11
- 239000000919 ceramic Substances 0.000 description 10
- 230000002093 peripheral effect Effects 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、工作物の表面に押
しつけながら回転させて、それらの表面を研削研磨する
ために使用される回転砥石の技術分野に属する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention belongs to the technical field of a rotary grindstone used for grinding and polishing a surface of a workpiece by rotating the workpiece while pressing the surface.
【0002】[0002]
【従来の技術】従来より、この種の回転砥石としては、
砥粒を長石、粘度等の配合物で結合したビトリファイド
砥石や砥粒を樹脂化合物で結合したレジノイド砥石が一
般的に使用されている。2. Description of the Related Art Conventionally, as this kind of rotary grindstone,
Vitrified whetstones in which abrasive grains are combined with a compound such as feldspar and viscosity, and resinoid whetstones in which abrasive grains are combined with a resin compound are generally used.
【0003】また、例えば特公昭59−1557号公報
に開示されるように、砥粒を混練混入した繊維にさらに
砥粒を混ぜ合わせ、これを樹脂化合物により固めて、砥
石を構成することも提案されている。[0003] Further, as disclosed in Japanese Patent Publication No. 59-1557, for example, it has also been proposed to form a grindstone by further mixing abrasive grains with a fiber in which abrasive grains are kneaded and mixing, and solidifying the resultant with a resin compound. Have been.
【0004】[0004]
【発明が解決しようとする課題】ところが、前記各従来
例のように砥粒を混入した砥石では、研削・研磨性能を
高めるために砥粒を大きくすると被研磨面が粗くなって
しまい、反対に砥粒粒度を細かくすれば、面粗度は小さ
くなり滑らかな仕上がりが得られるものの、砥粒を細か
くすればするほど研磨性能が低くなってしまう。つま
り、研磨性能の向上と被研磨面の良好な仕上がりとを同
時に実現することはできなかった。However, in a grindstone mixed with abrasive grains as in each of the above-mentioned conventional examples, if the abrasive grains are enlarged to improve the grinding / polishing performance, the surface to be polished becomes rough. If the grain size of the abrasive grains is made smaller, the surface roughness becomes smaller and a smooth finish can be obtained, but the polishing performance becomes lower as the grain size of the abrasive grains becomes smaller. That is, it was not possible to simultaneously improve the polishing performance and achieve a good finish of the polished surface.
【0005】さらに、砥粒を混入した砥石は、摩耗する
と使用途中で砥粒が脱落してしまい、研削研磨に対する
砥粒の寄与率を十分に高めることができないという不具
合がある。特に、砥粒を結合材により固めたものは、結
合材の弾性が低いと破壊されやすい上に、工作物との馴
染み性が悪くなって研磨むらが生じやすいという問題が
ある。一方、結合材としてポリウレタン等の高弾性の樹
脂化合物を使用すると、全体的に摩耗が早まったり、砥
石の使用面に凹凸が生じたりして、使用寿命が短くなっ
てしまう。[0005] Further, the abrasive stone mixed with abrasive grains has a disadvantage that when worn, the abrasive grains fall off during use, and the contribution of the abrasive grains to the grinding and polishing cannot be sufficiently increased. In particular, when the abrasive grains are hardened with a binder, there is a problem that if the elasticity of the binder is low, the abrasive grains are easily broken, and the compatibility with the workpiece is deteriorated, and polishing unevenness is likely to occur. On the other hand, when a highly elastic resin compound such as polyurethane is used as the binder, the wear life is shortened as a whole, and unevenness is generated on the used surface of the grindstone, thereby shortening the service life.
【0006】また、前記提案例(特公昭59−1557
号公報)のように、砥粒を混練混入した繊維、砥粒及び
樹脂化合物により砥石を構成すると、弾性及び研削研磨
性能をある程度、向上させることはできるものの、砥粒
に依存する研削研磨性能の向上度合いは十分とは言え
ず、また、前記の砥粒を樹脂化合物で固めた砥石と同様
に使用寿命が短くなることは避けられない。The above-mentioned proposal example (Japanese Patent Publication No. 59-1557)
As disclosed in Japanese Patent Application Laid-Open Publication No. H10-209, when a grindstone is composed of fibers, abrasive grains, and a resin compound in which abrasive grains are kneaded and mixed, although the elasticity and the grinding / polishing performance can be improved to some extent, the grinding / polishing performance that depends on the abrasive grains is improved. The degree of improvement cannot be said to be sufficient, and it is inevitable that the service life is shortened similarly to the grindstone obtained by solidifying the abrasive grains with a resin compound.
【0007】本発明は斯かる諸点に鑑みてなされたもの
であり、その目的とするところは、回転砥石の構造に工
夫を凝らして、研削研磨性能の大幅な向上と被研磨面の
良好な仕上がりとを両立させ、併せて、その使用寿命を
伸ばすことにある。The present invention has been made in view of the above-mentioned points, and it is an object of the present invention to improve the grinding and polishing performance and improve the quality of the surface to be polished by devising the structure of the rotary grindstone. And to extend the service life thereof.
【0008】[0008]
【課題を解決するための手段】前記目的を達成するため
に、本発明では、無機化合物繊維を含む織布を樹脂等に
より固めて円筒状に形成し、その軸心方向一端面に研削
研磨の使用面を設けた。In order to achieve the above object, in the present invention, a woven fabric containing inorganic compound fibers is solidified with a resin or the like to form a cylindrical shape, and one end surface in the axial direction is ground and polished. Use surface was provided.
【0009】具体的に、請求項1の発明の回転砥石は、
円筒部の軸心方向一端面に研削研磨の使用面が設けられ
ている回転砥石であって、該円筒部を、縦糸又は横糸の
少なくとも一方が無機化合物繊維からなる織布により形
成するとともに、この織布の縦糸及び横糸を樹脂又は無
機接着性化合物のいずれかにより固めてかつ互いに接着
する構成とする。尚、ここで織布の縦糸及び横糸という
のは、互いに直角に交差するものはもちろん、直角でな
い場合や波状に織り込まれている場合も含んでおり、さ
らに、例えば三軸織物や四軸織物のように複数の縦糸及
び横糸が交錯しているものも含むものである。Specifically, the rotary grinding wheel according to the first aspect of the present invention
A rotating grindstone provided with a use surface for grinding and polishing on one axial end surface of a cylindrical portion, wherein the cylindrical portion is formed of a woven fabric in which at least one of a warp or a weft is made of an inorganic compound fiber. The warp and the weft of the woven fabric are solidified by either resin or an inorganic adhesive compound and are bonded to each other. Here, the warp and the weft of the woven fabric include not only those which intersect at right angles to each other but also those which are not right-angled or woven in a wavy form. As described above, a warp and a weft are also included.
【0010】前記の構成により、回転砥石の円筒部の一
端面には織布の縦糸や横糸の断面が存在し、この縦糸又
は横糸の少なくとも一方が無機化合物繊維からなるもの
なので、該無機化合物繊維の断面によって工作物の表面
を研削研磨することが可能になる。また、該無機化合物
繊維として多数の極めて細い単糸を例えば撚り合わせた
ものを用いれば、1本1本の単糸径は極めて小さいの
で、被研削研磨面を滑らかで良好な仕上がりとすること
ができる。[0010] With the above-described structure, a cross section of the warp or the weft of the woven fabric is present at one end surface of the cylindrical portion of the rotary grindstone, and at least one of the warp and the weft is made of the inorganic compound fiber. Allows the surface of the workpiece to be ground and polished. Further, if a large number of extremely thin single yarns are used as the inorganic compound fiber, for example, the diameter of each single yarn is extremely small, so that the surface to be polished and polished can have a smooth and good finish. it can.
【0011】一方、多数の単糸が撚り合わされた縦糸や
横糸は全体として強い力を発揮し得るものであり、さら
にそれらが樹脂等によって固められかつ互いに交差する
糸に接着されて補強されていることで、研削研磨のため
に十分な強い力が得られる。しかも、それらの縦糸や横
糸は適度な弾性を有するので、工作物との馴染み性も良
好になる。加えて、単糸は砥石が摩耗しても砥粒のよう
に脱落することがないので、研削研磨に対する寄与率は
極めて高くなり、砥石の使用寿命は十分に長くなる。つ
まり、回転砥石の研削研磨性能を向上させながら、被研
磨面を極めて良好に仕上げることができ、併せて、その
使用寿命も十分に伸ばすことができる。On the other hand, warp yarns and weft yarns in which a large number of single yarns are twisted can exert a strong force as a whole, and they are reinforced with a resin or the like and adhered to yarns crossing each other for reinforcement. Thus, a sufficiently strong force for grinding and polishing can be obtained. In addition, since the warp and the weft have appropriate elasticity, the familiarity with the workpiece is improved. In addition, since the single yarn does not fall off like abrasive grains even when the grindstone is worn, its contribution to grinding and polishing is extremely high, and the service life of the grindstone is sufficiently long. In other words, the surface to be polished can be extremely satisfactorily finished while improving the grinding and polishing performance of the rotary grindstone, and the service life thereof can be sufficiently extended.
【0012】請求項2の発明では、織布の縦糸及び横糸
をいずれも円筒部の軸心方向に対し傾斜するように配置
するものとする。According to the second aspect of the present invention, both the warp and the weft of the woven fabric are arranged so as to be inclined with respect to the axial direction of the cylindrical portion.
【0013】こうすることで、織布の縦糸及び横糸がい
ずれも円筒部の軸心方向に対し傾斜するように配置され
て、該円筒部の一端面、即ち回転砥石の使用面には全て
の縦糸及び横糸の断面が存在することになり、研削研磨
材料である繊維断面の密度が高くなって、研削研磨性能
が大幅に向上する。また、仮に縦糸や横糸のいずれか1
本が円筒部の軸心方向に対し直交するするように、即ち
周方向に延びるように配置されていると、この糸が砥石
の摩耗により使用面に出現したときに、他の糸による研
削研磨を阻害する虞れがあるが、この発明では縦糸及び
横糸の全てが円筒部の軸心方向に対し傾斜するように配
置されているので、そのような心配もなく、研削研磨性
能を安定確保できる。With this arrangement, both the warp yarn and the weft yarn of the woven fabric are arranged so as to be inclined with respect to the axial direction of the cylindrical portion. Since the warp and weft cross sections are present, the density of the cross section of the fiber as the grinding and polishing material is increased, and the grinding and polishing performance is greatly improved. Also, if one of the warp and weft yarns
If the book is arranged so as to be orthogonal to the axial direction of the cylindrical portion, that is, to extend in the circumferential direction, when this yarn appears on the surface to be used due to wear of the grindstone, grinding and polishing by another yarn is performed. However, in the present invention, since all of the warp yarns and the weft yarns are arranged so as to be inclined with respect to the axial direction of the cylindrical portion, the grinding and polishing performance can be stably secured without such a concern. .
【0014】請求項3の発明では、円筒部内に、織布の
縦糸及び横糸に囲まれるように、樹脂又は無機接着性化
合物の充填されていない空間部を設けるものとする。こ
のことで、円筒部内にその全体に亘り適度に空間部が分
布することで、目詰まりの防止が図られる。また、前記
空間部の存在により縦糸及び横糸の撓みが適度に許容さ
れて、砥石の全体として好ましい弾性が得られるので、
砥石と工作物との馴染み性が向上して、仕上がり具合が
さらに良くなる。According to the third aspect of the present invention, a space not filled with a resin or an inorganic adhesive compound is provided in the cylindrical portion so as to be surrounded by the warp and the weft of the woven fabric. Thus, the space portion is appropriately distributed throughout the cylindrical portion, thereby preventing clogging. In addition, since the warp and the weft are appropriately moderately bent due to the presence of the space, favorable elasticity of the whole grindstone is obtained,
The familiarity between the grindstone and the workpiece is improved, and the finish is further improved.
【0015】請求項4の発明では、円筒部を、織布が半
径方向に積層されかつ互いに樹脂又は無機接着性化合物
のいずれかにより接着されてなるものとする。このこと
で、織布を積層することで、大きな砥石でも容易に製造
することができる。また、円筒部内では織布の縦糸及び
横糸が3次元の網目状に繋がって、全体としての剛性が
高められる。According to the fourth aspect of the present invention, the cylindrical portion is formed by laminating woven fabrics in the radial direction and bonding them to each other with either a resin or an inorganic adhesive compound. Thus, by laminating the woven fabric, even a large grindstone can be easily manufactured. Further, in the cylindrical portion, the warp yarns and the weft yarns of the woven fabric are connected in a three-dimensional mesh, thereby increasing the rigidity as a whole.
【0016】請求項5の発明では、織布の縦糸及び横糸
の単糸径を50μm以下とする。こうすることで、研磨
目を細かくして面粗度を十分に小さくすることができ、
工作物の被研磨面を極めて良好に仕上げることができ
る。According to the invention of claim 5, the single yarn diameter of the warp yarn and the weft yarn of the woven fabric is 50 μm or less. By doing so, it is possible to make the polishing finer and sufficiently reduce the surface roughness,
The surface to be polished of the workpiece can be finished very well.
【0017】請求項6の発明では、織布は、アルミナ繊
維、炭化珪素繊維又はガラス繊維の少なくとも1つから
なるものとする。このことで、無機化合物繊維が具体化
され、十分な研削研磨性能、耐熱性、耐久性等を併せ持
った織布が得られる。In the invention according to claim 6, the woven fabric is made of at least one of alumina fiber, silicon carbide fiber and glass fiber. Thereby, the inorganic compound fiber is embodied, and a woven fabric having sufficient grinding and polishing performance, heat resistance, durability and the like can be obtained.
【0018】[0018]
【発明の実施の形態】以下、本発明の実施形態を図面に
基いて説明する。Embodiments of the present invention will be described below with reference to the drawings.
【0019】図1は本発明の実施形態に係る回転砥石S
をを示し、この回転砥石Sは、無機化合物繊維からなる
帯状の織物シートを復数回(図例では5回)、重ね合わ
せた上で、樹脂等により接着して円筒部材1としたもの
である。この円筒部材1の軸心X方向の一端面(図の上
端面)1aにはドレッシングが施され、略全面に研削研
磨の使用面が設けられている。一方、円筒部材1の軸心
X方向の他端部(図の下端部)は、略円盤状のホルダー
2,3に固定されており、このホルダー2,3を介して
研削盤に装着されるようになっている。そして、この回
転砥石Sは、例えば、図の上端の使用面をベアリングの
アウタレース等の工作物の被研削研磨面に押しつけなが
ら回転させて、それらの表面を高精度に研削研磨するた
めに用いられる。尚、前記ホルダー2,3の中心部には
軸心Xに沿うように貫通孔が設けられていて、この貫通
孔に研削盤の回転シャフトが内嵌合されるようになって
いる。FIG. 1 shows a rotary grindstone S according to an embodiment of the present invention.
This rotary grindstone S is obtained by laminating a band-shaped woven sheet made of inorganic compound fiber several times (five times in the example in the figure) and then bonding with a resin or the like to form a cylindrical member 1. is there. One end face (upper end face in the figure) 1a of the cylindrical member 1 in the direction of the axis X is dressed, and a surface to be used for grinding and polishing is provided on almost the entire surface. On the other hand, the other end (the lower end in the figure) of the cylindrical member 1 in the direction of the axis X is fixed to a substantially disk-shaped holder 2, 3, and is mounted on a grinding machine via the holder 2, 3. It has become. The rotating grindstone S is used, for example, to rotate while pressing the used surface at the upper end of the drawing against the polished surface of the workpiece such as the outer race of the bearing, and to grind and polish those surfaces with high precision. . A through hole is provided at the center of the holders 2 and 3 along the axis X, and a rotary shaft of a grinding machine is fitted into the through hole.
【0020】前記円筒部材1を構成する織物シートは、
研削研磨用として十分な強度を有するセラミック繊維の
織布を裁断したものである。詳しくは、前記織布は、多
数の単糸を合糸又は撚糸とするか或いは合糸とした後に
撚糸とし、それを縦糸10a及び横糸10bとして、図
2及び図3に示すように従来周知の平織り、朱子織り、
綾織り、四軸織り等の方法で織ったものである(図例は
平織り)。この繊維の単糸径は、被研磨面の粗度を小さ
くするために50μm以下とされているが、被研磨面を
さらに滑らかに仕上げるためには5〜20μmくらいに
するのが好ましい。また、セラミック繊維としては、例
えば高純度Al2O3系や、Al2O3-SiO2系、Al2
O3-SiO2-B2O3系等のアルミナ繊維、炭化珪素繊
維、ガラス繊維等を用いればよく、こうすれば、十分な
研削研磨性能、耐熱性、耐久性等を併せ持った砥石が得
られる。The fabric sheet constituting the cylindrical member 1 is
It is obtained by cutting a woven fabric of ceramic fiber having sufficient strength for grinding and polishing. More specifically, the woven fabric is formed by twisting a large number of single yarns into twisted or twisted yarns, or by twisting them after twisting the yarns into warp yarns 10a and weft yarns 10b, as shown in FIGS. 2 and 3. Plain weave, satin weave,
It is woven by a method such as twill weaving or quadriaxial weaving (the example shown is plain weaving). The single yarn diameter of this fiber is set to 50 μm or less in order to reduce the roughness of the surface to be polished, but it is preferably about 5 to 20 μm in order to finish the surface to be polished more smoothly. Examples of the ceramic fibers include, for example, high-purity Al2O3, Al2O3-SiO2, Al2
Alumina fibers such as O3-SiO2-B2O3 or the like, silicon carbide fibers, glass fibers or the like may be used, and in this case, a grindstone having sufficient grinding and polishing performance, heat resistance, durability and the like can be obtained.
【0021】ここで、前記図2に模式的に示すように、
織物シート10の縦糸10a及び横糸10bは接着剤樹
脂(同図に仮想線で示す)により固められ、かつこの接
着剤樹脂により互いに固着されていて、適度な弾性と十
分な強度とを併せ持つようになっている。一方、該縦糸
10a及び横糸10bに囲まれた部分には接着剤樹脂の
充填されない空間部10c,10c,…が多数、設けら
れており、縦糸10a及び横糸10bの撓みを許容し
て、回転砥石2全体としての弾性を高めている。Here, as schematically shown in FIG.
The warp yarns 10a and the weft yarns 10b of the woven fabric sheet 10 are hardened by an adhesive resin (indicated by phantom lines in the figure) and fixed to each other by the adhesive resin so as to have appropriate elasticity and sufficient strength. Has become. On the other hand, in a portion surrounded by the warp yarns 10a and the weft yarns 10b, a large number of spaces 10c, 10c,... Which are not filled with an adhesive resin are provided, and the warp stones 10a and the weft yarns 10b are allowed to bend. 2 The overall elasticity is increased.
【0022】前記回転砥石Sの製造方法について説明す
ると、まず、セラミック繊維の織布を予め準備した適正
な濃度の接着材樹脂の溶液に浸漬し、この織布を溶液か
ら引き上げた後に、縦糸10a及び横糸10bに囲まれ
た部分に存在する溶液をノズルで吸引して除去する。そ
して、その織布を十分に乾燥させた後に、図3に仮想線
で示すように、縦糸10a及び横糸10bに対して所定
の傾斜角度θ(図例では略45°)になるようにかつ所
定間隔をあけて切断して、帯状の織物シート10,1
0,…を得る。The method of manufacturing the rotary grindstone S will be described. First, a woven fabric of ceramic fibers is immersed in a solution of an adhesive resin having an appropriate concentration prepared in advance, and the woven fabric is pulled up from the solution. The solution existing in the portion surrounded by the weft yarn 10b is removed by suction with a nozzle. Then, after the woven fabric is sufficiently dried, as shown by phantom lines in FIG. 3, a predetermined inclination angle θ (approximately 45 ° in the illustrated example) with respect to the warp yarns 10a and the weft yarns 10b is obtained. It is cut at intervals and strip-shaped woven fabric sheets 10 and 1 are cut.
Get 0, ...
【0023】続いて、図示しないが、前記織物シート1
0を所定の外径を有する金属製のロールに5周回巻き付
けて重ね合わせ、外周側から圧着しながら加熱して、接
着材樹脂を硬化させる。これにより、織布の縦糸10a
及び横糸10bがそれぞれ接着材樹脂で固められるとと
もに、該縦糸10a及び横糸10bが互いに交錯する部
分で接着され、さらに、織物シート10の重ね合わされ
た部分でも糸同士が接着されて、円筒部材1が形成され
る。Subsequently, although not shown, the fabric sheet 1
0 is wound around a metal roll having a predetermined outer diameter five times and superposed, and heated while being pressed from the outer peripheral side to cure the adhesive resin. Thereby, the warp 10a of the woven fabric
The warp yarn 10a and the weft yarn 10b are bonded together at a portion where the warp yarn 10a and the weft yarn 10b intersect with each other, and the yarns are also bonded together at the overlapping portion of the woven fabric sheet 10, so that the cylindrical member 1 is formed. It is formed.
【0024】尚、前記織布を予め加熱硬化させてから切
断するようにしてもよく、このようにした場合には、切
断後の織物シート10,10…をロールに巻き付ける際
にそれらの間に接着材樹脂を塗布するようにすればよ
い。The woven fabric may be preliminarily heated and cured, and then cut. In such a case, when the woven fabric sheets 10, 10,... What is necessary is just to apply an adhesive resin.
【0025】そして、前記のようにして得られた円筒部
材1を、図4に示すようにホルダー2,3に取付け固定
する。すなわち、ホルダー外側部材2は、円盤状の基板
2aとその外周縁部に軸心Xと略平行に設けられた環状
の外周側壁部2bとからなり、この外周側壁部2bの内
径は円筒部材1の外径よりもやや小さめとされている。
この外側部材2を略水平な台上に配置して、その外周側
壁部2bの内側に円筒部材1を嵌め込み、さらにその内
側に円盤状のホルダー内側部材3を嵌め込んで、この内
側部材3と外側部材2とをボルト4,4,…により周方
向に略等間隔を空けて4箇所で締結する。これにより、
前記内側部材3の外径が円筒部材1の内径よりもやや大
きめとされているので、円筒部材1の下端部は外側部材
2の外周側壁部2aと内側部材3との間に挟持されて、
固定される。Then, the cylindrical member 1 obtained as described above is attached and fixed to holders 2 and 3 as shown in FIG. That is, the holder outer member 2 includes a disk-shaped substrate 2a and an annular outer peripheral side wall 2b provided on the outer peripheral edge thereof substantially in parallel with the axis X. The inner diameter of the outer peripheral side wall 2b is the cylindrical member 1 It is slightly smaller than the outside diameter of.
The outer member 2 is placed on a substantially horizontal table, the cylindrical member 1 is fitted inside the outer peripheral side wall 2b, and the disk-shaped holder inner member 3 is further fitted inside the outer member 2b. The outer member 2 is fastened to the outer member 2 at four locations by bolts 4, 4,... At substantially equal intervals in the circumferential direction. This allows
Since the outer diameter of the inner member 3 is slightly larger than the inner diameter of the cylindrical member 1, the lower end of the cylindrical member 1 is sandwiched between the outer peripheral side wall 2 a of the outer member 2 and the inner member 3,
Fixed.
【0026】尚、前記円筒部材1を外側部材2又は内側
部材3に対し接着材やボルト等により固定するようにし
てもよく、こうすれば、円筒部材1をホルダー2,3に
対してさらに強固に固定できる。また、ホルダー外側部
材2の外周側壁部2aの内径及び内側部材3の外径をそ
れぞれ円筒部材2の外径及び内径よりも大きめに形成し
て、円筒部材1がホルダー2,3に固定された状態で使
用面1aに向かって先すぼまりのテーパ状になるように
してもよい。こうすれば、円筒部材1の上端の使用面1
aを工作物に押し付けたときに、円筒部材1が大きく拡
がってしまうことを防止できる。Incidentally, the cylindrical member 1 may be fixed to the outer member 2 or the inner member 3 by an adhesive or a bolt, so that the cylindrical member 1 is more firmly fixed to the holders 2 and 3. Can be fixed to Further, the inner diameter of the outer peripheral side wall portion 2a of the holder outer member 2 and the outer diameter of the inner member 3 were formed larger than the outer diameter and the inner diameter of the cylindrical member 2, respectively, so that the cylindrical member 1 was fixed to the holders 2, 3. In this state, the taper may be tapered toward the use surface 1a. In this way, the use surface 1 at the upper end of the cylindrical member 1
When the a is pressed against the workpiece, the cylindrical member 1 can be prevented from greatly expanding.
【0027】上述の如く製造された回転砥石Sにおい
て、円筒部材1内では、重ね合わされた織物シート10
の縦糸10a及び横糸10bがいずれも円筒部材1の軸
心Xの延びる方向に対し略45°傾斜するように配置さ
れているので、該円筒部材1の上端面(一端面)、即ち
回転砥石Sの使用面1aには、全ての縦糸10a及び横
糸10bの断面が存在することになる。つまり、研削研
磨に寄与するセラミック繊維の断面が回転砥石Sの使用
面1aに極めて高密度に配置され、高い研削研磨性能が
得られる。尚、前記縦糸10a及び横糸10bの繊維断
面による研削研磨性能を安定的に維持するためには、各
糸10a、10bの軸心X方向に対する傾斜角度は略1
0〜45°とするのが好ましく、前記のように傾斜角度
を略45°とするのが特に好ましい。In the rotating grindstone S manufactured as described above, the woven fabric sheet 10
The warp yarn 10a and the weft yarn 10b are arranged so as to be inclined at approximately 45 ° with respect to the direction in which the axis X of the cylindrical member 1 extends, so that the upper end surface (one end surface) of the cylindrical member 1, The cross section of all the warp yarns 10a and the weft yarns 10b exists on the use surface 1a. In other words, the cross section of the ceramic fiber that contributes to the grinding and polishing is arranged at a very high density on the use surface 1a of the rotary grindstone S, and high grinding and polishing performance can be obtained. In order to stably maintain the grinding and polishing performance of the warp yarns 10a and the weft yarns 10b by the fiber cross section, the inclination angle of each of the yarns 10a and 10b with respect to the axis X direction is approximately one.
It is preferable to set the inclination angle to approximately 45 °, as described above.
【0028】また、前記円筒部材1の内部では、前記縦
糸10a及び横糸10bが3次元の網目状構造をなし、
全体として十分な剛性が確保される上に、それらの縦糸
10a及び横糸10bに囲まれるように空間部10c,
10c,…が形成され、該空間部10c,10c,…が
円筒部材10の内部に全体に亘り適度に分布した状態に
なるので、縦糸10a及び横糸10bの撓みが適度に許
容されて、好ましい弾性が得られる。これにより、回転
砥石Sは十分な強度を有しかつ工作物との馴染み性も良
好なものになる。Further, inside the cylindrical member 1, the warp yarns 10a and the weft yarns 10b form a three-dimensional network structure,
In addition to securing sufficient rigidity as a whole, the space portions 10c and 10c are surrounded by the warp yarns 10a and the weft yarns 10b.
Are formed, and the spaces 10c, 10c,... Are appropriately distributed throughout the inside of the cylindrical member 10, so that the warp yarns 10a and the weft yarns 10b are moderately allowed to flex, and a preferable elasticity is obtained. Is obtained. Thereby, the rotating grindstone S has sufficient strength and also has good compatibility with the workpiece.
【0029】尚、前記の接着材樹脂としては、例えば、
フェノール樹脂、エポキシ樹脂、アクリル樹脂、硬化性
ナイロン樹脂等の硬化性樹脂を用いればよく、さらに
は、セラミック系の無機化合物接着剤も使用可能であ
る。また、織布を浸漬させる接着材樹脂の溶液の粘度が
高いと、前記空間部10c,10c,…に樹脂が残るこ
とになるので、織布中の1個の空間部10cの大きさを
考慮して適正な粘度の溶液を用いる必要があり、一般的
には1000ポイズ以下の粘度の溶液を用いることがで
きるが、好ましくは300〜400ポイズ以下の粘度の
ものを用いるのがよい。さらに、高い粘度の溶液を用い
なければならない場合には、該接着材樹脂の溶液を織布
の片面に刷毛等により塗布し、その反対側の面から強く
吸引して、縦糸10a及び横糸10bの間の樹脂を除去
するようにすればよい。As the adhesive resin, for example,
A curable resin such as a phenol resin, an epoxy resin, an acrylic resin, and a curable nylon resin may be used, and a ceramic inorganic compound adhesive may be used. If the viscosity of the solution of the adhesive resin for immersing the woven fabric is high, the resin will remain in the spaces 10c, 10c,..., And the size of one space 10c in the woven fabric is taken into consideration. It is necessary to use a solution having an appropriate viscosity. Generally, a solution having a viscosity of 1000 poise or less can be used, but a solution having a viscosity of 300 to 400 poise or less is preferably used. Further, when a solution having a high viscosity must be used, the solution of the adhesive resin is applied to one surface of the woven fabric with a brush or the like, and is strongly sucked from the opposite surface to remove the warp yarn 10a and the weft yarn 10b. The resin between them may be removed.
【0030】したがって、前記のように製造されたこの
実施形態の回転砥石Sを用いれば、その使用面1aに全
ての縦糸10a及び横糸10bの断面が存在し、研削研
磨材料であるセラミック繊維の断面が高密度に配置され
ているので、この高密度のセラミック繊維の断面によっ
て、工作物の表面を極めて有効に研削研磨することがで
きる。Therefore, when the rotary grindstone S of this embodiment manufactured as described above is used, the cross section of all the warp yarns 10a and the weft yarns 10b is present on the use surface 1a, and the cross section of the ceramic fiber as the grinding and polishing material is formed. Are arranged at a high density, so that the surface of the workpiece can be ground and polished very effectively by the high-density ceramic fiber cross section.
【0031】しかも、前記縦糸10a及び横糸10b
は、多数の単糸を撚り合わせたものなので、工作物から
加わる押曲げ力に対して集合体として強い抵抗力を持っ
ており、加えて、それらが接着材樹脂によって固められ
かつ互いに交差する多数の糸によって互いに補強されて
いるので、研削研磨のために十分な強い力を得ることが
できる。一方で、前記縦糸10a及び横糸10bは単糸
径が50μm以下の細い糸を撚り合わせたものなので、
この細かい単糸1本1本の断面で研磨される被研磨面の
粗度は十分に小さくなり、良好な仕上がりを得ることが
できる。Further, the warp yarn 10a and the weft yarn 10b
Is made by twisting a large number of single yarns, so it has a strong resistance as an aggregate to the bending force applied from the workpiece, and in addition, many of them are solidified by the adhesive resin and intersect each other. Reinforced with each other, it is possible to obtain a sufficiently strong force for grinding and polishing. On the other hand, the warp yarn 10a and the weft yarn 10b are formed by twisting thin yarns having a single yarn diameter of 50 μm or less.
The roughness of the polished surface to be polished in the cross section of each fine single yarn becomes sufficiently small, and a good finish can be obtained.
【0032】また、セラミック繊維の単糸は砥石が摩耗
しても砥粒のように脱落することがなく、この多数の単
糸により連続的に研削研磨が行われるので、研削研磨材
料としてのセラミック繊維の寄与率は極めて高くなり、
砥石の使用寿命が十分に長くなる。しかも、前記縦糸1
0a及び横糸10bは、全て軸心Xの延びる方向に対し
傾斜するように配置されているので、1本の糸が砥石の
摩耗により使用面1a上に全周に亘って出現して、他の
糸の繊維による研削研磨を阻害するということはなくな
り、砥石Sの研削研磨性能を安定的に維持できる。Further, the single yarn of the ceramic fiber does not fall off like abrasive grains even when the grindstone is worn, and the grinding and polishing are continuously performed by the large number of single yarns. The contribution of fiber is extremely high,
The service life of the whetstone will be sufficiently long. Moreover, the warp 1
0a and the weft yarn 10b are all arranged so as to be inclined with respect to the direction in which the axis X extends, so that one yarn appears over the entire circumference on the use surface 1a due to the wear of the grindstone, and the other yarns appear. The grinding and polishing by the yarn fibers is not hindered, and the grinding and polishing performance of the grinding wheel S can be stably maintained.
【0033】つまり、この実施形態に係る回転砥石S
は、優れた研削研磨性能と被研磨面の良好な仕上がりと
を非常に高い次元で両立できるものなので、様々な材料
の研削及び研磨の両方に幅広く対応でき、従って、一般
的な砥石のように、工作物の被研削研磨面の荒さに応じ
て粒度の粗いものから細かいものへ段階的に交換しなが
ら、作業を進める必要もなくなり、1つの砥石によって
研削を行い、さらに粗研磨から仕上げまでも一気に行い
得るという画期的なものである。That is, the rotary grinding wheel S according to this embodiment
Can achieve both excellent grinding and polishing performance and good finish of the surface to be polished at a very high level, so it can widely support both grinding and polishing of various materials, and therefore, like a general whetstone There is no need to proceed with the work while gradually changing from coarser to finer ones according to the roughness of the polished surface of the workpiece. This is a revolutionary thing that can be done at once.
【0034】さらに、前記回転砥石Sの円筒部材1内に
は多数の空間部10c,10c,…が存在するので、縦
糸10a及び横糸10bの撓みが適度に許容されて、全
体としては十分に大きな弾性を有するものとなる。これ
により、回転砥石Sと工作物との馴染み性が向上して、
被研磨面の仕上がりがさらに向上する上に、手作業でも
軽いタッチで研削や研磨を行うことができるので、回転
砥石Sの使いやすさが大幅に向上する。しかも、前記空
間部10c,10c,…が円筒部材1の内部で全体に亘
って分布しているので、研削や研磨に伴い発生する微粉
末が排出されやすくなり、いわゆる目詰まりの防止が図
られる。Furthermore, since a large number of spaces 10c, 10c,... Are present in the cylindrical member 1 of the rotary grindstone S, the warp yarns 10a and the weft yarns 10b are appropriately allowed to flex, and as a whole are sufficiently large. It has elasticity. Thereby, the familiarity between the rotary whetstone S and the workpiece is improved,
The finish of the surface to be polished is further improved, and grinding and polishing can be performed with a light touch even by hand, so that the usability of the rotary grindstone S is greatly improved. Moreover, since the space portions 10c, 10c,... Are distributed throughout the inside of the cylindrical member 1, fine powder generated due to grinding and polishing is easily discharged, and so-called clogging is prevented. .
【0035】加えて、前記回転砥石Sの円筒部材1を形
成する際に、織物シート10,10,…を金属製ロール
に巻き付けて積層一体化するようにしているので、大型
の回転砥石であっても容易に製造することができる。In addition, when forming the cylindrical member 1 of the rotary grindstone S, the woven fabric sheets 10, 10,... Are wound around metal rolls to be laminated and integrated, so that a large rotary grindstone can be used. However, it can be easily manufactured.
【0036】尚、本発明は前記実施形態に限定されるも
のではなく、その他の種々の実施形態を包含するもので
ある。例えば、前記実施形態では、回転砥石Sの円筒部
材1を形成する織布を縦糸10a及び横糸10bの両方
がセラミック繊維からなるものとしているが、織布の縦
糸10a及び横糸10bのうちの一方だけをセラミック
繊維とし、他方は例えばナイロン繊維等からなるものと
してもよい。It should be noted that the present invention is not limited to the above-described embodiment, but includes other various embodiments. For example, in the above embodiment, the woven fabric forming the cylindrical member 1 of the rotary grindstone S has both the warp yarn 10a and the weft yarn 10b made of ceramic fibers, but only one of the woven fabric warp yarn 10a and the weft yarn 10b. May be made of ceramic fiber, and the other may be made of, for example, nylon fiber.
【0037】また、前記実施形態では、織布の縦糸10
a及び横糸10bのみを接着材樹脂で固めて、円筒部材
1内に空間部10c,10c,…が残存するようにして
いるが、空間部10cは必ずしも意図的に設ける必要は
ない。さらに、円筒部材1内において、織布の縦糸10
a及び横糸10bを必ずしも全て軸心Xの延びる方向に
対し傾斜するように配置する必要はなく、例えば軸心X
と平行に延びる糸があってもよい。In the above embodiment, the warp 10 of the woven fabric is used.
a and the weft 10b are fixed with an adhesive resin so that the spaces 10c, 10c,... remain in the cylindrical member 1, but the space 10c does not always need to be intentionally provided. Further, in the cylindrical member 1, the warp yarn 10
a and the weft 10b do not necessarily need to be arranged so as to be inclined with respect to the direction in which the axis X extends.
There may be a thread extending in parallel with.
【0038】さらに、前記実施形態において、円筒部材
1の下端部を固定するホルダーの2,3の径方向寸法を
円筒部材1よりもやや小さく形成し、円筒部材1がホル
ダー2,3に固定された状態で使用面1aに向かって拡
がるテーパ形状になるようにしてもよい。このようにす
れば、回転砥石Sを回転ドリル等に装着して、手作業で
工作物に押し付けるときに、その回転ドリルの保持が容
易になり、作業性を向上できる。Further, in the above embodiment, the radial dimension of the holders 2 and 3 for fixing the lower end of the cylindrical member 1 is formed slightly smaller than that of the cylindrical member 1, and the cylindrical member 1 is fixed to the holders 2 and 3. It may be formed in a tapered shape that expands toward the use surface 1a in the state of being turned. In this way, when the rotary grindstone S is mounted on a rotary drill or the like and is manually pressed against the workpiece, the rotary drill can be easily held and workability can be improved.
【0039】[0039]
【実施例】次に、具体的に実施した実施例について説明
する。この実施例のものでは、まず、アルミナ繊維の直
径7μmの単糸を2880本束ねて撚りをかけ、これを
縦糸及び横糸として用いて、タテヨコいずれも11本/
25mmの密度になるように織った平織り布を準備した。
そして、この織布を前記実施形態に記載したように、濃
度5%フェノール樹脂のメタノール溶液に浸漬し、これ
を引き上げた後に、孔径φ1mmのノズルで吸引して空間
部の溶液を吸い取った。Next, a specific embodiment will be described. In this embodiment, first, 2880 single yarns having a diameter of 7 μm of alumina fiber were bundled and twisted, and used as warp yarns and weft yarns.
A plain woven cloth woven to a density of 25 mm was prepared.
Then, as described in the above embodiment, the woven fabric was immersed in a methanol solution of a phenol resin having a concentration of 5%, pulled up, and then sucked with a nozzle having a hole diameter of 1 mm to suck the solution in the space.
【0040】続いて、前記の織布を約100°Cの温度
状態で十分に乾燥させ、縦糸及び横糸の両方に対して略
45°の傾斜角度になるように斜めに裁断して、複数枚
の帯状の織物シートとした。この織物シートを直径約2
00mmの金属製ロールに5回巻き付けて仮止めし、約1
50°Cの温度状態で20分間、加熱硬化させて円筒部
材を成形した。そして、この円筒部材の下端部をホルダ
ーに固定する一方、上端部をドレッシングして、回転砥
石の試験片を得た。Subsequently, the woven fabric is sufficiently dried at a temperature of about 100 ° C., and cut at an angle of about 45 ° with respect to both the warp yarn and the weft yarn. Woven fabric sheet. This woven sheet has a diameter of about 2
Wrap 5 times around a 00mm metal roll and temporarily fix it.
It was cured by heating at a temperature of 50 ° C. for 20 minutes to form a cylindrical member. Then, the lower end of the cylindrical member was fixed to the holder, while the upper end was dressed to obtain a test piece of a rotary grindstone.
【0041】上述の如く得られた回転砥石を研削盤に装
着して、幅500mm×長さ10mのステンレス鋼板の表
面を全面に亘って所定量、研磨したところ、研磨作業を
終えたときの砥石の摩耗量は約0.5mmであった。しか
も、ステンレス鋼板の被研磨面は光沢を持ち、肉眼では
殆ど研磨目の見られない良好な仕上がりになった。これ
に対し、比較例として、市販のJIS#180の砥粒を含む直
径略200mmのカップ型砥石を用い、前記と同様にステ
ンレス鋼板を研磨したところ、この砥石の摩耗量は約3
mmと実施例のものに比べて格段に大きく、しかも、この
比較例のものでは被研磨面の表面に明らかな研磨目が見
られた。The rotating grindstone obtained as described above was mounted on a grinder, and the surface of a stainless steel plate having a width of 500 mm and a length of 10 m was polished by a predetermined amount over the entire surface. Was about 0.5 mm. In addition, the surface to be polished of the stainless steel plate was glossy and had a good finish with almost no polished eyes. On the other hand, as a comparative example, when a stainless steel plate was polished in the same manner as described above using a cup-type grindstone having a diameter of about 200 mm and containing commercially available JIS # 180 abrasive grains, the wear amount of the grindstone was about 3 mm.
mm, which is much larger than that of the example, and in this comparative example, a clear polished grain was seen on the surface of the polished surface.
【0042】従って、以上のような試験結果により、本
発明に係る回転砥石は、砥粒を用いた従来型のものに比
べて格段に高い研削研磨性能を有しかつ研磨の表面仕上
がりが精細である上に、寿命も長いという優れた特性を
有していることが実証された。Therefore, according to the above test results, the rotary grindstone according to the present invention has much higher grinding and polishing performance and a finer surface finish of polishing than the conventional type using abrasive grains. In addition, it has been proved that it has an excellent property of having a long life.
【0043】[0043]
【発明の効果】以上、説明したように、請求項1の発明
に係る回転砥石によると、無機化合物繊維を含む織布を
樹脂等により固めて円筒状に形成し、その軸心方向一端
面に研削研磨の使用面を設けたので、該使用面に存在す
る織布の縦糸や横糸の無機化合物繊維の断面により工作
物の表面を研削研磨して、滑らかで良好な仕上がりとす
ることができるとともに、該縦糸及び横糸が樹脂等によ
って固められかつ互いに補強されているので、高い研削
研磨性能を得ることができる。また、前記無機化合物繊
維は砥粒のように脱落することがないので、その寄与率
を十分に高めて、砥石の使用寿命を伸ばすことができ
る。つまり、回転砥石の研削研磨性能を向上させなが
ら、被研磨面を極めて良好に仕上げることができ、併せ
て、その使用寿命も十分に伸ばすことができる。As described above, according to the rotary grindstone according to the first aspect of the present invention, a woven fabric containing inorganic compound fibers is solidified with a resin or the like to form a cylindrical shape, and one end surface in the axial direction is formed on one end surface thereof. Since the surface to be used for grinding and polishing is provided, the surface of the workpiece can be ground and polished by the cross-section of the inorganic compound fibers of the warp and weft yarns of the woven fabric present on the surface to be used, and a smooth and good finish can be obtained. Since the warp and the weft are hardened by a resin or the like and reinforced with each other, high grinding and polishing performance can be obtained. In addition, since the inorganic compound fibers do not fall off like abrasive grains, the contribution rate thereof can be sufficiently increased, and the service life of the grindstone can be extended. In other words, the surface to be polished can be extremely satisfactorily finished while improving the grinding and polishing performance of the rotary grindstone, and the service life thereof can be sufficiently extended.
【0044】請求項2の発明によると、織布の縦糸及び
横糸をいずれも円筒部の軸心方向に対し傾斜するように
配置することで、回転砥石の使用面における無機化合物
繊維の断面の密度を高めて、研削研磨性能を大幅に向上
させることができ、また、その研削研磨性能を安定確保
できる。According to the second aspect of the present invention, by arranging both the warp and the weft of the woven fabric so as to be inclined with respect to the axial direction of the cylindrical portion, the density of the cross section of the inorganic compound fiber on the surface of use of the rotary grindstone can be improved. , The grinding and polishing performance can be greatly improved, and the grinding and polishing performance can be ensured stably.
【0045】請求項3の発明によると、回転砥石の円筒
部内に樹脂又は無機接着性化合物の充填されていない空
間部を設けることで、目詰まりを防止できる。また、砥
石の全体として適度な弾性が得られるので、砥石と工作
物との馴染み性を向上させて、仕上がり具合をさらに良
くすることができる。According to the third aspect of the present invention, clogging can be prevented by providing a space in which the resin or the inorganic adhesive compound is not filled in the cylindrical portion of the rotary grindstone. In addition, since a suitable elasticity can be obtained as a whole of the grindstone, the familiarity between the grindstone and the workpiece can be improved, and the finish can be further improved.
【0046】請求項4の発明によると、織布を半径方向
に積層しかつ樹脂等により接着して、円筒部を形成する
ようにしたので、大きな砥石でも容易に製造することが
でき、また、砥石の全体としての剛性を高めることがで
きる。According to the fourth aspect of the present invention, the woven fabric is laminated in the radial direction and bonded with a resin or the like to form a cylindrical portion. Therefore, even a large grindstone can be easily manufactured. The rigidity of the whole grindstone can be increased.
【0047】請求項5の発明によると、織布の繊維の単
糸径を50μm以下とすることで、被研磨面を滑らかに
仕上げるという効果を十分に得ることができる。According to the fifth aspect of the invention, by setting the single yarn diameter of the fibers of the woven fabric to 50 μm or less, the effect of smoothly finishing the surface to be polished can be sufficiently obtained.
【0048】請求項6の発明によると、織布の繊維とし
てアルミナ繊維等を用いることで、十分な研削・研磨能
力と耐久性とを併せ持った回転砥石が得られる。According to the sixth aspect of the present invention, by using alumina fibers or the like as the fibers of the woven fabric, a rotary grindstone having both sufficient grinding / polishing ability and durability can be obtained.
【図1】本発明の実施形態に係る回転砥石の構成を示す
斜視図である。FIG. 1 is a perspective view showing a configuration of a rotary grindstone according to an embodiment of the present invention.
【図2】織物シート内部の縦糸、横糸及び空間部の構成
を示す説明図である。FIG. 2 is an explanatory diagram showing the configuration of warp yarns, weft yarns, and spaces in a woven fabric sheet.
【図3】織布の裁断方向を示す説明図である。FIG. 3 is an explanatory diagram showing a cutting direction of a woven fabric.
【図4】回転砥石の円筒部材をホルダーに組み付ける手
順を示す分解斜視図である。FIG. 4 is an exploded perspective view showing a procedure for assembling a cylindrical member of a rotary grindstone to a holder.
S 回転砥石 1 円筒部材 2 ホルダー外側部材 3 ホルダー内側部材 10 織物シート 10a 縦糸 10b 横糸 10c 空間部 S Rotating whetstone 1 Cylindrical member 2 Holder outer member 3 Holder inner member 10 Textile sheet 10a Warp yarn 10b Weft yarn 10c Space
Claims (6)
用面が設けられている回転砥石であって、 前記円筒部は、縦糸又は横糸の少なくとも一方が無機化
合物繊維からなる織布により形成され、 前記織布の縦糸及び横糸は、樹脂又は無機接着性化合物
のいずれかにより固められかつ互いに接着されているこ
とを特徴とする回転砥石。1. A rotary grindstone having a use surface for grinding and polishing provided at one axial end surface of a cylindrical portion, wherein the cylindrical portion is made of a woven fabric in which at least one of a warp or a weft is made of an inorganic compound fiber. The rotating grindstone formed, wherein the warp yarn and the weft yarn of the woven fabric are hardened by one of a resin and an inorganic adhesive compound and adhered to each other.
し傾斜するように配置されていることを特徴とする回転
砥石。2. The rotary grindstone according to claim 1, wherein both the warp yarn and the weft yarn of the woven fabric are arranged so as to be inclined with respect to the axial direction of the cylindrical portion.
樹脂又は無機接着性化合物の充填されていない空間部が
設けられていることを特徴とする回転砥石。3. The method according to claim 1, wherein the cylindrical portion is surrounded by a warp and a weft of a woven fabric.
A rotary grindstone characterized by having a space portion not filled with a resin or an inorganic adhesive compound.
は無機接着性化合物のいずれかにより接着されてなるこ
とを特徴とする回転砥石。4. The rotary grinding wheel according to claim 1, wherein the cylindrical portion is formed by laminating woven fabrics in a radial direction and bonding each other with a resin or an inorganic adhesive compound.
とを特徴とする回転砥石。5. The grindstone according to claim 1, wherein the single yarn diameter of the warp yarn and the weft yarn of the woven fabric is 50 μm or less.
少なくとも1つからなることを特徴とする回転砥石。6. The rotating grindstone according to claim 1, wherein the woven fabric is made of at least one of alumina fiber, silicon carbide fiber, and glass fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24080399A JP2001062735A (en) | 1999-08-27 | 1999-08-27 | Rotary grinding wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24080399A JP2001062735A (en) | 1999-08-27 | 1999-08-27 | Rotary grinding wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001062735A true JP2001062735A (en) | 2001-03-13 |
Family
ID=17064928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24080399A Pending JP2001062735A (en) | 1999-08-27 | 1999-08-27 | Rotary grinding wheel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001062735A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010280050A (en) * | 2009-06-08 | 2010-12-16 | Air Water Inc | CUTTER, MANUFACTURING METHOD THEREOF, AND SLICING DEVICE |
| JP2015208828A (en) * | 2014-04-30 | 2015-11-24 | 富士製砥株式会社 | Rotating whetstone manufacturing method and rotating whetstone manufactured by the manufacturing method |
-
1999
- 1999-08-27 JP JP24080399A patent/JP2001062735A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010280050A (en) * | 2009-06-08 | 2010-12-16 | Air Water Inc | CUTTER, MANUFACTURING METHOD THEREOF, AND SLICING DEVICE |
| JP2015208828A (en) * | 2014-04-30 | 2015-11-24 | 富士製砥株式会社 | Rotating whetstone manufacturing method and rotating whetstone manufactured by the manufacturing method |
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